MANUAL - PARTES DEL AA200 400

Doc. No: HS-WI-H28-0029-21
1.0
Edition: 01
B315-0510 AA200 BURNER ASSY
ELEVATOR ASSEMBLY:
1.1 Mount THREE(3) Standoffs (P/N:N040-1194) onto the Ignitor Support Plate (P/N:N040-1185)
with THREE(3) M4X10 Pan Hd Screws (P/N:0991-9207).
Ignitor Support Plate
(P/N:N0401185)
Standoff – Louie
Optical Base
(P/N:N040-1194)
M4X10 Screws
(P/N:0991-9207)
1.2 Mount the Solenoid Assy (P/N:N041-0096) onto the Solenoid Support Plate (P/N:N040-1187)
with the Solenoid Locking Plate (P/N:N040-1190). Secure with TWO(2) M3 Split SST Lock
Washers (P/N:0991-9046) and Nuts supplied with the Solenoid Assy. Finger tighten only
pending later adjustment.
Louie Solenoid
Support Plate
(P/N:N040-1187)
Louie Solenoid
Locking Plate
(P/N:N040-1190)
Prepared By: FOO SACK ANN
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Dewey Ignitor
Solenoid Assy
(P/N:N041-0096)
M3 Split SST Washer
(P/N:0991-9046) & Nuts
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B315-0510 AA200 BURNER ASSY
1.3 Mount the Solenoid Assembly on top of the Standoffs using THREE(3) M4X19 Alum Hex
Standoffs (P/N:0994-0819).
M4X19 Alum Hex
Standoffs
(P/N:0994-0819)
1.4 Mount the Glow Plug (P/N:0009-1279) onto the Ignitor PCB Holder (P/N:N040-1188) and
secure it with ONE(1) Washer (supplied with Glow Plug) and Hex Nut (P/N:0998-5897).
Glow Plug
(P/N:0009-1279)
Washer & Pot Mtg
Hex Nut 1/4-32
(P/N:0998-5897)
Louie Ignitor PCB
Holder
(P/N:N040-1188)
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B315-0510 AA200 BURNER ASSY
1.5 Mount the Interface Board (P/N:N041-9064) onto the Holder (P/N:N040-1188) with FOUR(4)
M3X10 Pan Hd Sems Screws (P/N:0991-9201). Insert the Socket from the flying lead on the
Board into the Glow Plug. Align the Hex Nut on the Glow Plug with the Hex on the Socket and
push both together rotating clockwise to lock them in place. Install one end of the Ground Wire
(P/N:0998-3822) to ONE(1) of the M3X10 Pan Hd Sems Screws as shown.
Note: ESD Strap to be worn when handling PCBAs.
Wire-Hook Up
18AWG Blk
(P/N:0998-3822)
M3X10 Pan Hd
Sems Screws
(P/N:0991-9201)
Dewey Burner Hd
Interface PCBA
(P/N:N041-9064)
1.6 Mount the Flame Sensor Board onto the Holder (P/N:N040-1188) with TWO(2) M3X6 Pan Hd
Sems Screws (P/N:0991-9200).
M3X6 Pan Hd
Sems Screws
(P/N:0991-9200)
Louie Ignitor
PCB Holder
(P/N:N040-1188)
Flame Sensor
Board
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Edition: 01
B315-0510 AA200 BURNER ASSY
1.7 Attach the Extension Spring (P/N:0990-2361) onto the Burner Hook Casting (P/N:N040-1215).
Louie Burner
Hook Casting
(P/N:N040-1215)
Extension 0.188OD
0.500FL Spring
(P/N:0990-2361)
1.8 Insert the Hook Casting (P/N:N040-1215) through the slot on the Holder (P/N:N040-1188)
followed by positioning the Holder on top of the M4X19 Hex Standoffs (P/N:0994-0819) of the
Ignitor Assembly. Secure the Hook Casting to the Holder using TWO(2) Flat Nylon Washers
(P/N:0991-1260) and TWO(2) M3 Slot Hd Shoulder Screws (P/N:0991-9740). Lock the Hook
Casting with the Extension Spring (P/N:0990-2361).
4DX4L M3 Slot Hd
Shoulder Screw
(P/N:0991-9740)
Louie Ignitor
PCB Holder
(P/N:N040-1188)
Louie Burner
Hook Casting
(P/N:N040-1215)
Prepared By: FOO SACK ANN
M4X19 Alum 6AF
Hex Standoff
(P/N:0994-0819)
18 FEBRUARY 2005
Flat 0.171ID 0.375OD
Nylon Washers
(P/N:0991-1260)
Extension 0.188OD
0.500FL Spring
(P/N:0990-2361)
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B315-0510 AA200 BURNER ASSY
1.9 Place the Ignitor Cover (P/N:N040-1189) over the Ignitor PCB Holder(P/N:N040-1188) and
secure them with THREE(3) BLACK M4X10 Pan Hd Nylon Screws (P/N:0992-0676).
Dewey Ignitor
Solenoid Assy
(P/N:N041-0096)
Louie Ignitor Cover
(P/N:N040-1189)
Louie Ignitor
PCB Holder
(P/N:N040-1188)
M4X10 Pan Hd
Nylon Screws
(P/N:0992-0676)
1.10 Attach the Ignitor Tube Holder (P/N:N037-1077) to the Solenoid Assy (P/N:N041-0096) with
ONE(1) M3X5 Skt Hd Cup Set Screw (P/N:0991-9009).
M3X5 Skt Hd Cup
Pt Stl Set Screw
(P/N:0991-9009)
Igniter Tube Holder
(P/N:N037-1077)
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Doc. No: HS-WI-H28-0029-21
2.0
Edition: 01
B315-0510 AA200 BURNER ASSY
MIXING CHAMBER (BURNER FINISHING CHAMBER) ASSEMBLY:
2.1 Paste the Caution Burner Label (P/N:N040-1219) onto the Burner Finishing Chamber
(P/N:N037-1467). Place the Clamping Ring (P/N:N040-1171) over the Chamber and secure
with TWO(2) 4-40X3/8 Cap Screws (P/N:0991-0473).
Caution Burner
Label
(P/N:N040-1219)
Burner Finishing
Chamber
(P/N:N037-1467)
Clamp Ring
(N0401171)
4-40X3/8 Skt Hd SST
CLP Cap Screw
(P/N:0991-0473)
2.2 Place the Flow Spoiler (P/N:0057-2561) into the Chamber with ONE(1) Fin of the Spoiler
pointing to the 12 O’clock position in line with the Caution Label Arrow. Ensure that the Spoiler
fits snugly into the Chamber.
Flow Spoiler
(P/N:0057-2561)
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B315-0510 AA200 BURNER ASSY
2.3 Very lightly lubricate the BLACK Viton O-Ring (P/N:0990-2219) with Super-O-Lube (P/N:09908439) and install it into the SMALL end of the Chamber (P/N:N037-1467). Hand-tighten and
secure with the Burner Chamber Collar (P/N:N040-1197).
Viton O-Ring
(P/N:0990-22197)
Louie Burner
Chamber Collar
(P/N:N040-1197)
2.4 Install the Burner Cap Assy (End Cap Assy) (P/N:N037-0392) onto the Chamber with the
FOUR(4) Captive Screws (P/N:0992-0664). Hand-tighten ALL FOUR(4) Screws evenly.
End Cap Assy
(P/N:N037-0392)
10-32 1.625LG Knurl Hd
SST Captive Screw
(P/N:0992-0664)
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B315-0510 AA200 BURNER ASSY
2.5 Insert TWO(2) Thumbscrews (P/N:0992-0675) onto the Burner Chamber Mount (P/N:N0401184).
Burner Chamber
Mount
(P/N:N040-1184)
Thumbscrew
(P/N:0992-0675)
2.6 Install the Chamber Mount onto the Assembly from 2.4 with TWO(2) 10-32X3/8 Cap Screws
(P/N:0991-0495).
10-32X3/8 Skt Hd
Cap Screw
(P/N:0991-0495)
Burner Chamber
Mount
(P/N:N040-1184)
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Edition: 01
B315-0510 AA200 BURNER ASSY
3.0 SLIDE ASSEMBLY:
3.1 Attach ONE(1) Spring (P/N:0992-2001) to the Bracket (P/N:N040-1083). Secure the Slide
(P/N:N040-1082) to the Bracket with THREE(3) M4X10 Pan Hd Screws (P/N:0991-9207).
Attach the Burner Rot Screw[Left-Right] (P/N:N037-1170) to the Bracket.
M4X10 Screws
(P/N:0991-9207)
Rot Adj Bracket
(P/N:N040-1083)
Vert Guide Slide
(P/N:N040-1082)
Molding Burner
Rot Screw
(P/N:N037-1170)
Extension Spring
(P/N:0992-2001)
4.0 BURNER [UP-DOWN] KNOB ASSEMBLY:
4.1 Insert Spring Pin (P/N:0991-2085) through the Vertical Adjust Screw (P/N:N040-1079) till Pin
protrudes out evenly from both sides. Press the Vertical Adjust Screw firmly into the Burner
Knob (P/N:N037-1022).
Spring Pin
(P/N:0991-2085)
Vert Adj Screw
(P/N:N040-1079)
Burner Knob
(P/N:N037-1022)
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B315-0510 AA200 BURNER ASSY
5.0 BASE ASSEMBLY:
5.1 Place Glider Catch (P/N:N315-1055) on the Burner Top Plate (P/N:N315-1051) and secure
them together with ONE(1) Extension Spring (P/N:0992-2025).
Burner Top Plate
(P/N:N315-1051)
Glider Catch
(P/N:N315-1055)
Extension Spring
(P/N:0992-2025)
5.2 Place the Burner Catch Arm (P/N:N315-1056) onto the Base and add the Arm Attachment
(P/N:N315-1057) to connect the Catch Arm and Glider Catch together.
Catch Arm
(P/N:N315-1056)
Prepared By: FOO SACK ANN
Arm Attachment
(P/N:N315-1057)
18 FEBRUARY 2005
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B315-0510 AA200 BURNER ASSY
5.3 Place FOUR(4) Ball Bearings (P/N:0990-0991) into the slots of the Top Plate.
Burner Top Plate
(P/N:N315-1051)
Ball Bearings
(P/N:0990-0991)
5.4 Install the Vertical Guide Rod (P/N:N040-1081) and secure it to the Slide Lower Plate
(P/N:N315-1052) with ONE(1) M6X12 Cap Screw (P/N:0991-9236). Install the Vert Adj Post
(P/N:N040-1078) to the Lower Plate and secure with ONE(1) Cap Screw (P/N:0991-3452).
Vertical Adj Post
(P/N:N040-1078)
Cap Screw
(P/N:0991-3452)
M6X12 Screw
(P/N:0991-9236)
Slide Lower Plate
(P/N:N315-1052)
Vert Guide Rod
(P/N:N040-1081)
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B315-0510 AA200 BURNER ASSY
5.5 Place Slide Lower Plate onto the Base Assy (Burner Top Plate) and put FOUR(4) Ball Bearings
(P/N:0990-0991) into the slots of the Slide Lower Plate.
Ball Bearings
(P/N:0990-0991)
Slide Lower Plate
(P/N:N315-1052)
5.6 Mount the Slide Upper Plate (P/N:N315-1053) onto the Assembly with TWO(2) M4X12 Pan Hd
Screws (P/N:0991-9208).
Slide Upper Plate
(P/N:N315-1053)
M4X12 Screws
(P/N:0991-9208)
5.7 Install ONE(1) Ext Ret Ring (P/N:0991-1375) to the Burner Screw[In-Out] (P/N:N315-1155).
Install the Burner Screw to the Base Assy (Burner Top Plate).
Ext Ret Ring
(P/N:0991-1375)
Phx Burner Screw
(P/N:N315-1155)
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B315-0510 AA200 BURNER ASSY
5.8 Use another Ext Ret Ring (P/N:0991-1375) to secure the Burner Screw to the Base Assy
(Burner Top Plate) on the other side.
Ext Ret Ring
(P/N:0991-1375)
5.9 Insert the THREE(3) pcs of Tubings (P/N:0998-5727) with Wire Markers - AUX (P/N:09987266), NEB (P/N:0998-7267) & FUEL (P/N:0998-7286) approx. 2” from the ends - into
THREE(3) Connectors (P/N:0992-0054) and secure them together with THREE(3) ¼” Hose
Clamps (P/N:0992-0041).
Wire Marker AUX
(P/N:0998-7266)
Quick Conn Body
-1/8 TBG
(P/N:0992-0054)
2”
Tubing-BEVALINE
VHT 0.125ID Clear
(P/N:0998-5727)
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Hose Clamp ¼”
SST
(P/N:0992-0041)
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B315-0510 AA200 BURNER ASSY
5.10 Insert the Tubings into the Base Assy (Burner Top Plate). Secure each Connector onto the
Assy with a Spacer (P/N:N315-1199) and C-Clip which is supplied with the Connectors.
Phx Quick Conn
Body Spacer
(P/N:N315-1199)
5.11 Insert the Main Cable Assy (Phx Hsg/Burner Cable Assy) (P/N:N315-0300) through the slot in
the Base Assy and secure the Connector with TWO(2) 4-40 Hex Nuts (P/N:0991-1179).
Phx Hsg/Burner
Cable Assy
(P/N:N315-0300)
Prepared By: FOO SACK ANN
Hex Nut - SM
STL 4-40
(P/N:0991-1179)
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B315-0510 AA200 BURNER ASSY
6.0 BURNER MAIN ASSEMBLY:
6.1 Place the Slide Assy onto the Base Assy. The Extension Spring (P/N: 0992-2001) goes over
the Vert Adj Post (P/N:N040-1078). Mount the Elevator Assy onto the Slide Assy with
THREE(3) M4X10 Pan Hd Screws. Install the other end of the Ground Wire to one end of the
D-Type Connector as shown. Secure the Plate onto the Burner Knob (P/N:N037-1022) with the
Ring Ext Ret (P/N:0991-1372), Flat Washer (P/N:0991-1688), Spring (P/N:0990-2426) and
UST Washer (P/N:0991-1246).
Elevator Assy
M4X10 Screws
(P/N:0991-9207)
Vertical Adj Post
(P/N:N040-1078)
Extension Spring
(P/N:0992-2001)
UST Washer
(P/N:0991-1246)
Ring Ext Ret
(P/N:0991-1372)
Flat Washer
(P/N:0991-1688)
Spring
(P/N:0990-2426)
Delrin Washer
(P/N:0992-0575)
Wire-Hook Up
18AWG Blk
(P/N:0998-3822)
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B315-0510 AA200 BURNER ASSY
6.2 Install the Plunger onto the Base Assembly.
Caps Tubing
(P/N:0990-6430)
Plunger
(P/N:N315-1234)
6.3 Mount the Mixing Chamber Assy onto the Igniter Support Plate using the TWO(2) Snap-Top
Standoffs as guides. Secure the mixing chamber onto the assembly with TWO(2)
Thumbscrews (P/N:0992-0675).
Snap-Top Standoff
(P/N:0994-0774)
Thumbscrew
(P/N:0992-0675)
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B315-0510 AA200 BURNER ASSY
6.4 Insert the TWO(2) SST Inserts (P/N:0990-3989) into the FUEL & AUX Tubings and attach them
to their respective fittings on the End Cap Assy (P/N:N037-0392). Paste the other set of Wire
Markers - AUX (P/N:0998-7266), NEB (P/N:0998-7267) & FUEL (P/N:0998-7286) onto the
respective Tubings approx. 2” from the ends.
NEB
AUX
FUEL
SST Insert
(P/N:0990-3989)
6.5 Insert the Nebulizer Sensor Assy (P/N:N041-0095) into Neb Housing Molding (P/N:N040-1218)
and secure with ONE(1) M3X5 Skt Hd Cup Set Screw (P/N:0991-9009).
M3X5 Skt Hd Cup
Pt Stl Set Screw
(P/N:0991-9009)
NEB Sensor Assy
(P/N:N041-0095)
NEB Hsg Molding
(P/N:N040-1218)
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B315-0510 AA200 BURNER ASSY
6.6 Mount the Neb Sensor Molding Assy to the Main Assy with TWO(2) M3X20 Pan Hd Sems
Screws (P/N:0991-9204). Also, insert the Hsg Connector from the Main Cable Assy (P/N:N3150300) into the Neb Housing Molding. Secure both Cables with a Cable Tie as shown.
M3X20 Pan Hd
Sems Screw
(P/N:0991-9204)
Cable Tie
Phx Hsg/Burner
Cable Assy
(P/N:N315-0300)
6.7 Install the Phx Ground Wire (P/N:N315-0342) – One end to the Elevator Assy and the other
end to the D-Type Connector on the Main Cable Assy(P/N:N315-0300) - as shown.
Phx Ground Wire
(P/N:N315-0342)
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B315-0510 AA200 BURNER ASSY
6.8 Install the Magnet Strip (P/N:0992-3322) onto the 4” Titanium Burner Head (P/N:N040-1104)
with TWO(2) 4-40X0.25 Screws (P/N:0991-0132) and TWO(2) Magnet Clamps (P/N:N0401153). Place the Burner Head Assy (P/N:N040-0102) onto the Mixing Chamber Assy.
Magnet 3.9LG
(P/N:0992-3322)
Louie Burner
Magnet Clamp
(P/N:N040-1153)
4-40X0.250LG BDG
HD SST CLP Screw
(P/N:0991-0132)
6.9 Ensure that ALL the Connectors - Solenoid Assy, Main Cable Assy, Neb Sensor Assy - and the
Grounding Wire are properly secured onto the Interface Board (P/N:N041-9064).
Dewey Burner Hd
Interface PCBA
(P/N:N041-9064)
Wire-Hook Up
18AWG Blk
(P/N:0998-3822)
NEB Sensor Assy
(P/N:N041-0095)
Phx Hsg/Burner
Cable Assy
(P/N:N315-0300)
Prepared By: FOO SACK ANN
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B315-0510 AA200 BURNER ASSY
6.10 Ensure that ALL Cable Ties are properly secured.
Cable Tie
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