Presentación en PDF de la fábrica 4.0 de Alstom

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BIENVENIDOS
DESAYUNO CON LOS MEDIOS
Antonio Moreno. Presidente de Alstom España.
Barcelona, 9 de junio 2016
ALSTOM - 08/06/2016 – P 1
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Centro Industrial de Santa Perpètua: situación actual
• Compra de las instalaciones (36Ha, 22 edificios)
• Estrategia industrial de crecimiento
• Objetivo: convertir la planta de Santa Perpètua en una referencia dentro del
Grupo para el mercado nacional y de exportación
ALSTOM - 08/06/2016 – P 2
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Centro Industrial de Santa Perpètua: situación actual
• Actualmente carga de trabajo dedicada al mercado exportación
(95%)
• Centro de Excelencia de Ergonomía y Confort Global de Pasajeros
ALSTOM - 08/06/2016 – P 3
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Centro Industrial de Santa Perpètua: situación actual
• Cumplidos objetivos y estrategia industrial presentada el
año pasado
• Incremento carga de trabajo
• A final de 2016 esperamos contar con 100 nuevas
contrataciones
ALSTOM - 08/06/2016 – P 4
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Centro Industrial de Santa Perpètua: proyecto en curso
Proyecto
Adjudicación
1ª entrega
Tranvía de Ouargla (Argelia): 23 tranvías Citadis
Jul 2014
Dic 2014
Tranvía Lusail (Qatar): 15 tranvías X05 (nueva generación).
Oct 2014
Jun 2018
Tranvía Mostaganem ( Argelia): 25 Tranvías Citadis
Dic 2014
Sept 2015
Tranvía Sétif ( Argelia ): 26 tranvías Citadis
Feb 2016
Jun 2017
Metro Guadalajara: 18 trenes Metrópolis .
Dic 2014
Sep 2016
Tranvía de Sidney: 54 tranvías Citadis X05 (nueva generación)
Feb 2015
Mar 2018
Metro Santo Domingo (extensión L2): 6 trenes Metrópolis
Mar 2015
---
Metro de Panamá Línea 2: 21 trenes Metrópolis
Sept 2015
Dic 2017
Metro de Panamá – ampliación Línea 1: 70 coches adicionales
Nov 2015
Feb 2017
ALSTOM - 08/06/2016 – P 5
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
La conversión a fábrica 4.0
Plan industrial Santa Perpètua
Objetivo estratégico 2016/2017: digitalización
Alstom siempre ha sido pionera en nuestro país. Ahora presenta
un plan para convertir a Santa Perpètua en la primera fábrica 4.0
del sector en España
ALSTOM - 08/06/2016 – P 6
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
La conversión a fábrica 4.0
• El plan para convertirla en fábrica 4.0
• Los pilares del plan
• Las personas
• Parque de proveedores
• Socios
ALSTOM - 08/06/2016 – P 7
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
El plan para convertirla en fábrica 4.0
•
El objetivo es terminar de implantar el plan dentro del ejercicio 16/17
ALSTOM - 08/06/2016 – P 8
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares del plan
ALSTOM - 08/06/2016 – P 9
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: fabricación aditiva
De qué se trata
- Impresoras 3D para plásticos y metales
- Creación de herramientas, utillaje y
prototipos específicos
Beneficios
Menor tiempo de desarrollo y fabricación,
mayor eficiencia en procesos industriales
ALSTOM - 08/06/2016 – P 10
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: realidad aumentada y simulación
De qué se trata
- Traje para lectura de movimientos (pasajero,
maquinista, operario)
- Grabaciones 360º
ALSTOM - 08/06/2016 – P 11
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: realidad aumentada y simulación
¿De qué se trata?
Recreación de diversos escenarios con los
datos obtenidos en la fase de captura de
información
Beneficios
- Mejora la experiencia del pasajero
- Mejora el confort del maquinista
- Permite a los operarios trabajar con mayor
comodidad y seguridad
ALSTOM - 08/06/2016 – P 12
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: robots y cobots
¿De qué se trata?
Robotización y desarrollo de nuevos sistemas
colaborativos hombre-máquina
Beneficio
 Ayudan y protegen a los operarios
 Cabinas de pintura “cero emisiones”
 Calidad y reducción de tiempos de entrega
ALSTOM - 08/06/2016 – P 13
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: internet de las cosas y big
data
De qué se trata
- Rediseño de los procesos: en “cerebro” tecnológico conecta, agrupa, planifica,
estructura el proceso productivo.
- MES: Manufacturing Execution System
Beneficios
Mejora de la calidad y mayor eficiencia
Reducción de los tiempos de entrega y de los costes de producción
ALSTOM - 08/06/2016 – P 14
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: cloud computing
¿De qué se trata?
Toda esta información, así como la relativa a los procesos de producción, está
almacenada en la nube y disponible para todos los departamentos y subsidiarias
Beneficios
Permite compartir las mejores prácticas en términos de operación y diseño, reduciendo
los tiempos de reacción para ser mucho más competitivos
ALSTOM - 08/06/2016 – P 15
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: internet de las cosas y big
data
• ¿De qué se trata?
• Los datos obtenidos en los procesos anteriores se utilizan
para hacer diagnóstico y mantenimiento preventivo
• Sensorización del producto final
Beneficios
Monitoring remoto
Economía circular
ALSTOM - 08/06/2016 – P 16
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Los pilares de la fábrica 4.0: integración de sistemas
GSI
¿De qué se trata?
Integración de todos nuestros sistemas de
información (gestión, fabricación, internos y
externos…), en una sola plataforma (SAP)
Beneficios
Mayor agilidad, automatizar plenamente
nuestras cadenas de valor y ser más
competitivos
ALSTOM - 08/06/2016 – P 17
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas
La fábrica 4.0 no sería posible sin las personas
ALSTOM - 08/06/2016 – P 19
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas
• Competencias
• Atributos 4.0
• Nuevos retos
ALSTOM - 08/06/2016 – P 20
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas: competencias
Las competencias que más demandará el mercado en 2020 (según el
World Economic Forum)
• Resolución de problemas complejos
• Pensamiento crítico
• Creatividad
• Gestión de equipos
• Coordinación y colaboración
• Inteligencia emocional
ALSTOM - 08/06/2016 – P 21
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas: atributo 4.0
Comunicación
Transparencia
Confianza
Enfoque cliente
Coherencia en la gestión
Creación de valor
Diversidad
Conocimiento de mercados globales
Entender la “Big Picture”
Toma de decisiones
Apertura al cambio
Iniciativa
ALSTOM - 08/06/2016 – P 22
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas: nuevos retos
Como organización
• Fin de un modelo predeterminado y estructurado
• Los equipos de trabajo cambian y se adaptan según el objetivo
• Toma de decisiones e incorporación de nuevas tecnologías de forma
continua
• Se da espacio a la creación de valor a través de la innovación
ALSTOM - 08/06/2016 – P 23
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Las personas: nuevos retos
Como individuo
•
Sustitución de la jerarquía por capacidad de influencia y motivación
•
Continuo reciclaje de conocimientos
•
Adaptación a nuevas tecnologías
•
Cambio de las tradicionales descripciones de puesto hacia roles en
evolución
ALSTOM - 08/06/2016 – P 24
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Parque de proveedores
Alstom pondrá a disposición de este parque de proveedores hasta
30.000 metros cuadrados de nuevas naves.
Integrar los proveedores para:
• Agilizar procesos
• Realizar innovaciones y desarrollos conjuntos
• Crecer juntos
ALSTOM - 08/06/2016 – P 25
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Parque de proveedores
ALSTOM - 08/06/2016 – P 26
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
Socios tecnológicos
ALSTOM - 08/06/2016 – P 27
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
GRACIAS
www.alstom.com
ALSTOM - 08/06/2016 – P 28
© ALSTOM SA, 2015. All rights reserved. Information contained in this document is indicative only. No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice. Reproduction, use or disclosure to third parties, without express written authorisation, is
strictly prohibited.
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