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DESIGN ENGINEERING MANUAL
VOLUME 4-I ENGINEERING
SPECIFICATIONS
TITLE
N-242
ELECTRICAL INSTALLATIONS AND
1
GENERAL
1.1
Scope
This specification covers the requirements established for the installation of the
various electrical systems as defined in the drawings and in the Engineering
Specification, "Electrical Works - Design Criteria".
1.2
Codes and Standards
The codes and standards will be those mentioned in the
Engineering Specification "Electrical Works" N-201.
1.3
Receiving and Handling of Equipment
1.3.1
Upon receipt and prior to unloading electrical equipment and/or material, it shall
be checked to confirm the bill of lading and to determine possible damage in
transit. Any evidence of nonconformity or damage shall be reported to the
Project Engineer.
1.3.2
Electrical equipment and material shall be lifted according to the manufacturer's
instructions, if included, using lugs or slings attached to or around the
equipment.
a.
Temporary lifting lugs will not be permitted without the approval of the Project
Engineer.
b.
No switchgear other than for lifting purposes shall be used to attach slings.
1.3.3
Electrical equipment shall be handled with sufficient care to prevent damage to
the equipment.
a.
Slings shall have adequate protection to prevent damage to the surface of the
equipment.
b.
Where necessary, sling spreaders will be used to prevent crushing or other
damage to the equipment.
1.4
Storage
1.4.1
All equipment, accessories and electrical material shall be properly coded and
identified before being placed in the warehouse.
1.4.2
Electrical equipment, accessories and materials shall be stored in designated
areas as indicated below:
a.
Boards, control starters shall be stored in dry, warm, indoor areas, free of
condensation or humidity.
b.
Transformers to be installed in outdoor areas may be stored outdoors without
covers; transformers to be installed in indoor areas shall be stored indoors.
c.
Explosion-proof and totally enclosed motors can be stored outside without
covers.
d.
other electric motors shall be stored in warm, dry rooms, free from
condensation or moisture.
1.5
Field Procurement
When authorized, field procurement of electrical equipment and/or material will
comply with the area classification and requirements given in the drawings,
design criteria and equipment specifications.
1.6
Field Engineering and/or Design
When authorized, the engineering and/or field design will comply
with Engineering Specification N-201, "Electrical Works".
2
INSTALLATION OF EQUIPMENT
2.1
General
2.1.1
The installation of electrical equipment shall comply with the location of the
electrical equipment as shown on the electrical drawings and the manufacturer.
2.1.2
Electrical equipment shall be installed following specific instructions or practices
recommended by the manufacturer.
2.1.3
Structural functions or requirements for the installation of electrical equipment
shall be as shown on the structural and function drawings, except where these
are specifically included on the electrical drawings or manufacturer's drawings.
2.1.4
The equipment shall be identified according to the one-line diagram.
2.2
Transformers
2.2.1
Power transformers will be installed on foundations and connected to the
electrical system as identified on the electrical drawings.
2.2.2
Small dry type transformers shall be installed as shown on the drawings.
2.2.3
Transformers shall not be installed directly on the walls of the building;
structural supports should be used for this purpose.
2.2.4
Transformers should preferably be located in outdoor areas.
2.2.5
Transformers should be located to minimize the length and bends in the
secondary connections.
2.2.6
Throat-connected transformers are acceptable in outdoor type substations of
standard construction.
2.2.7
Neutral grounding resistors shall be located in the transformer yard. Resistors
shall be placed at ground level or individually butt-mounted or mounted on the
sides of the transformer tank. Transformer mounted resistors shall be located
so as not to physically or visually interfere with transformer accessories. Ground
level resistors may be placed one on top of the other.
2.2.8
Transformers and ground level resistors shall be mounted on concrete bases.
Bases shall project horizontally at least 75 mm in all directions from the base of
the supported equipment. The top of the base shall be at least 450 mm above
the finished level of crushed stone.
2.2.9
The area around the bases of the equipment will be covered by a 100 mm layer
of 20 mm crushed stone. The stone will be retained by a concrete coping. The
top of the curbstone shall be 150 mm above the highest finished floor, inside or
outside the transformer yard.
2.2.10
A cyclone mesh fence, with a minimum height of 2.4 m, will be installed around
the entire perimeter of the transformer yard. Two access gates will be installed
on opposite sides of the yard. The doors shall have provision for padlocks. This
paragraph does not apply if the transformer does not have exposed energized
or movable parts.
2.2.11
The use of fire walls between transformers is recommended.
2.2.12
The installation of captive transformers in substations will comply with the
requirements mentioned above.
2.2.13
The installation of captive transformers near the motor or other device to which
they supply power shall comply with the following requirements:
a.
Transformers shall be located in outdoor areas, at ground level. This may be in
non-hazardous areas or in Class I, Division 2 areas.
b.
The location selected for the transformer shall be approved by the Project
Engineer and shall meet the following conditions:
– It shall be at least 7.5 m from pumps, compressors and similar machinery,
with the exception of the equipment driven by the engine that powers it and
at least 7.5 m from towers, drums, exchangers, air coolers and similar
equipment.
– It shall not be placed on or under compressor or similar platforms. Easy
access shall be provided to the transformer, its associated motor and driven
equipment.
c.
The area around the transformer shall meet the requirements described above
and the following:
– There shall be no exposed energized parts in the transformer yard.
– A cyclone mesh fence will be installed around the area to keep personnel
away from the transformer.
d.
2.3
Wiring to and from the transformer will be subway. The primary feeder will exit
at ground level within the transformer area.
Boards
2.3.1
The panel sections should be connected according to the manufacturer's
instructions, then installed on a concrete foundation and connected to the
electrical system as shown on the drawings.
2.3.2
Leveling plates will be placed between the deck and the foundation for leveling
and final installation.
a.
The location of the plates and the horizontal and elevation tolerances will follow
the manufacturer's instructions.
b.
If the manufacturer's recommendations for the above item are not available, the
equipment shall be leveled and reasonably placed vertically and brought to the
specified elevation.
2.3.3
The above mentioned tolerances are to be kept to a minimum in reference to
the board and the removable switches.
2.3.4
A concrete slurry shall be placed under the equipment in accordance with
concrete specifications and manufacturer's recommendations.
2.3.5
In indoor type substations, the batteries will be located in a separate room,
mounted on shelves against the wall. These batteries will be protected by a 150
mm high rim, in order to minimize the risk of collision when moving equipment
inside the building.
2.3.6
In outdoor type substations with protected corridor, the batteries shall be located
inside the covered area, against the wall.
2.3.7
The minimum safe spacing between switchboards and motor starters and
sources of flame production, as shown on the area classification drawings, is
detailed below:
a.
For main substations: 45 m. Spacing less than 45 m will be approved by the
Project Engineer.
b.
The spaces for other facilities, other than substations, are detailed below
according to the type of equipment, location of the flame production source and
operation:
2.4
2.4.1
2.5
MCCs shall be installed in the same manner as the panels, in accordance with
the manufacturer's engineering drawings and instructions.
Engines
2.5.1
The motors will be located according to the manufacturer's recommendations.
2.5.2
Perform a visual inspection and remove any foreign matter in the motor.
2.5.3
Turn the motor manually to check that it is free before connecting it to the
equipment to be driven.
2.5.4
Motors must be installed, leveled, aligned and connected to the driven
equipment as indicated in the manufacturer's instructions.
2.6
3
Motor Control Center
Battery Charger Boards, etc.
2.6.1
The panels, battery chargers, etc. shall be installed in accordance with the
details in the manufacturer's drawings and instructions.
2.6.2
Do not install the board, loaders, etc., directly against the walls of the building.
Structural shelves will be provided for this purpose.
PIPING INSTALLATION
3.1
General
The piping installation will comply with Engineering Specification N-201,
Section 14, Piping.
3.2
Installation
3.2.1
The pipe shall be laid and supported in an orderly manner.
3.2.2
Pipe bends equal to and greater than 1-1/4" shall be factory made, except
when construction conditions necessitate a field made bend. Bends equal to
and less than 1" may be field made.
3.2.3
In no case shall a pipe be bent, or an elbow used, smaller than the allowable
bend radius for the conductor to be installed.
3.2.4
When it is necessary to make curves in the field, these will be made with tools
designed to make such curves.
3.2.5
Pipe cuts in the field shall be made with a hand or power saw or approved
machine and shall be made at right angles.
a.
Cuts will be limited to remove the burr.
b.
The rocks will be painted red or white before the collars are placed.
c.
Pipe ends shall be threaded with a minimum of five full threads.
d.
The use of insulated threads is not permitted.
3.2.6
Bends and deflections shall be avoided as much as possible; pipe that has
been crushed or wrinkled in making the bend shall not be used.
3.2.7
PVC jacketed pipe shall be installed with protected taps.
3.2.8
Pipe joints shall be watertight.
3.2.9
Tighten the pipe securely to all metal boxes and pull boxes and junction boxes,
using watertight connectors.
3.2.10
The boxes shall be rigidly anchored by means of piping or mounting lugs.
3.2.11
Openings in piping into which water, plaster, mortar or foreign particles may fall
shall be closed with watertight caps or plugs during the construction period.
3.2.12
Connections to cast iron fittings and boxes shall be threaded.
a.
Connections or steel plate boxes shall be made by means of locknuts on both
sides of the box and nipples.
b.
If watertight construction is required, a neoprene gasket with steel reinforcing
ring shall be installed between the outer casing wall and the locknut.
3.2.13
Unused connectors in box and accessories will be capped.
3.2.14
The open holes in the boxes will be closed.
3.3
Reserve Piping
3.3.1
The reserve piping shall conform to N-201 Engineering Specification,
Section 14, Piping, as a minimum. For Refineries the standby piping detailed
below shall be supplied:
3.3.2
For 13.8 kV ducts between manholes, provide a minimum of 50% reserve
ducts; at least two in each case.
4
3.3.3
For control ducts between manholes or pulling points, provide for a minimum of
50%; at least 6 in each case.
3.3.4
Provide 100% in control ducts, reserve, between the power station and the first
manhole. The same applies to the process control house.
3.3.5
Provide two (2) 13.8 kV conduits between each panel section at the main
station and the first manhole.
3.3.6
Floor space will be provided for future 13, 8 kV panel sections and two (2)
ducts with covers at the power station and extending to the first manhole.
3.3.7
In all manholes provide projections, for future connections, in all directions.
3.3.8
Provide 50 percent reserve conductors in cables between the control house
and terminal boxes for alarm control and instrumentation. Backup conductors
will be connected to terminal strips.
CABLE TRAY INSTALLATION
4.1
Supports
The installation of the cable trays shall comply with the
Engineering Specification N-201, Section 14, Conduits.
5
CABLE INSTALLATION
5.1
General
The cables shall be placed inside the pipes or trays indicated on the drawings.
5.2
Pipeline Installation
See Engineering Specification N-241 "Installation of Conductors and Cables in
Pipes and Cable Trays".
5.3
Installation in trays
See Engineering Specification N-241 for
Cables in Pipe and Cable Trays".
5.4
5.4.1
"Installation of Conductors and
Splices and Terminations
Splicing of cables or conductors in pipes or trays shall not be permitted.
a.
Splicing in boxes designed for this purpose is permitted, however, the use of
boxes in cable trays will not be allowed.
5.4.2
For splicing power cables (greater than 600 V), the manufacturer's
recommendations shall be strictly followed.
5.4.3
The termination of power cables (over 600 V) in the equipment shall be done by
means of stress cones. The shields shall be terminated in the stress cones and
grounded.
5.4.4
Cable splices (below 600 V) shall be made with press-fit or bolted connectors.
5.4.5
connections or motors shall be made with bolted terminals.
5.4.6
The sharp points on the terminals shall be rounded to prevent puncturing of the
splice tapes.
5.4.7
The splices of conductor 2 AWG or larger, in 400 V circuit, shall be made with 3
layers of tapes in 1/2 overlap of scotch filler tape and 3 layers of 1/2 overlap of
scotch 33 tape.
5.4.8
Splices in conductors smaller than 2 AWG shall be insulated with vinyl
electrical tape.
5.4.9
Power circuits that have a high short-circuit rating and are located in a common
enclosure shall be covered with fireproof tape, as shall adjacent circuits.
5.4.10
No splicing of control circuits shall be permitted. Terminal strips shall be used
at convenient locations for such purpose.
5.4.11
The control and power conductors will be identified at both ends and in the
junction and terminal boxes with the number of the cable conductor by means
of plastic rings.
a.
Labels should have white letters superimposed on a black background.
5.4.12
Splices and branches. Cables shall be laid in full lengths between terminations,
where possible. Where splices and taps are required, the following
requirements shall be met:
a.
Straight splices or taps are preferred on circuits operating at over 600 volts.
Coiled splices at any voltage shall be made only on unscreened, above-ground
cables.
b.
Splices and branches on subway cables when permitted by the separate
a. Buried splices shall be protected within cast iron sheaths or be made of
suitable cast resin, approved by the inspecting engineer. For armored cables,
clamps shall be used. The shield, sheath and armor of the cables shall be
connected through the splice. Splice boxes will be supported by concrete bases.
The cable will be left on each side of the splice to prevent stresses when the
cable settles.
c.
Connectors shall be used to join conductors at splices and taps. Connectors
shall be of the solderless type, except solder type sleeve connectors which may
be used in straight splices or taps.
d.
In shielded cable systems, splices and branches will be inside junction boxes.
e.
In rigid cable ducts and supports, splices and branches shall be supported in
the ducts, trays or ladders, shall be accessible for repair and shall be protected
against physical damage in the same manner as the cables.
f.
The use of more than one splice in subway circuits shall be approved by the
Project Engineer.
5.4.13
In pipe installations, the cable shall be pulled inside the conduit, in one piece
between splice or termination points, as follows:
a.
The recommended pulling tension should be determined and followed. For long
cable lengths, pulling lugs are preferred.
b.
Cables with neoprene or other non-metallic outer jacket shall not be used.
5.4.14
6
Stranded conductors connecting to terminal strips or boards with screw-type
terminals shall be connected by means of lug terminals.
INSTALLATION - MISCELLANEOUS
6.1
Cuts and Patches
6.1.1
The cuts, patching, repairs, etc., required in electrical work installations will be
carried out by specialized personnel in the corresponding area.
a.
Rocks, sleeves, hanger fittings, brackets and fasteners shall be accurately
positioned prior to new construction to avoid unnecessary cutting.
b.
6.1.2
Welded or damaged galvanized steel shall be painted with Galvoweld.
6.1.3
All PVC pipe will be touched up with PVC patching compound where it has been
removed during threading or damaged during the job.
6.2
7
For existing works that are cut, relocated or otherwise damaged during these
operations, they shall be patched or replaced, as required by the project
engineer, to match the existing works.
The conductor connections to the switchboards and control centers will maintain
the same physical phasing arrangement throughout the system. The phase
sequence at the inputs shall be ABC (or RST, RYB) with phase b (S, Y) in the
center and phase A on the left, front or top, viewing the equipment from the
operating side.
INSTALLATION TESTS
7.1
General
7.1.1
Installation tests shall be witnessed by the project engineer.
7.1.2
Test reports will be prepared for equipment and cables.
7.1.3
If defective equipment or cables are detected, they will be repaired and retested.
7.1.4
Electrical equipment and wiring shall be inspected, mechanically and
electrically tested before being energized or placed in service.
7.1.5
Engineering Specification N-201, "Electrical Works", will be used in
conjunction with this specification.
7.1.6
Final acceptance of the electrical works will depend on the satisfactory operation
of the system as designed and specified.
7.1.7
Safety precautions shall be taken to protect personnel and equipment before
applying the megger or any other voltage during the test.
7.1.8
Insulation resistance tests performed with a megger shall be done as follows:
– Use a 500 volt megger on systems up to 600 volts with a minimum
acceptable insulation resistance of 1 megohm.
– Use a 2,500-volt megger on systems between 2,000 and 4,160 volts with a
minimum acceptable insulation resistance of one megohm for each
1,000 volts.
– Use a 5000 megger on systems greater than 4160 volts, with a minimum
acceptable resistance of one megohm per 1000 volts.
7.2
Cable Testing
7.2.1
7.3
See inspection procedure PI-13-02-01, for "Electrical Conductors".
Transformer Testing
7.3.1
The transformer tests shall comply with the Engineering Specification
N-201, "Electrical Works", Section 7. Power Transformers.
7.3.2
Insulation resistance tests (megado) of oil-immersed transformers shall be
performed according to the above mentioned specification.
7.3.3
Testing and oil filling as well as electrical testing of the transformer shall be
performed by a specialist in the field.
7.3.4
The following steps shall be performed before connecting any transformer to
the electrical system.
a.
Mechanically inspect the tap-changing equipment and attach or connect it to
the rated tap unless otherwise specified.
b.
Inspect the transformer for physical damage.
c.
Inspect the transformer to verify the specified ratings.
d.
Perform insulation resistance tests by taking megger readings of both the
transformer and the power system feeders prior to connection.
7.3.5
Small dry type transformers shall be subjected to insulation resistance tests
with a megger.
a.
The primary and secondary windings of the transformer shall be disconnected
from the system prior to the megger test.
b.
Insulation resistance readings will be taken as follows:
– Connect the high voltage winding with the low voltage winding to ground.
– Connect the low voltage winding with the high voltage winding ground.
– Megar, connecting the instrument between the primary and secondary
windings.
7.3.6
Insulation resistance tests will be performed on the transformer after the
primary and secondary connections are completed and the terminal boxes are
covered.
a.
This test will be performed after having successfully performed separately the
insulation resistance test on transformers and on the primary and secondary
feeders.
b.
Additionally, this test shall be performed with the primary and secondary circuit
breakers open or the fuses removed.
c.
Perform insulation resistance tests on transformers and primary feeders with
readings taken from each line-to-ground conductor.
7.3.7
Perform the following tests, after successful completion of the combined
transformer and primary feeder insulation resistance tests. The tests shall be
performed with the secondary circuit breaker open or the fuse removed and the
primary feeder energized at rated voltage.
a.
Take voltage readings on the secondary and note them in the report.
b.
Verify phase rotation on the secondary and note in the report.
7.3.8
Testing and verification of current and potential transformers will be performed
in accordance with the testing of the panels.
7.3.9
Perform tests to verify the operation of the transformer alarms.
7.4
Power Panel Tests
7.4.1
Board testing will commence after all necessary safety precautions have been
taken, which should include the placement of ropes and caution signs around
the area.
7.4.2
Boards or components shall not be energized until the following tests have
been performed and defects corrected:
a.
Inspection and testing of circuit breakers.
b.
Insulation resistance tests.
c.
Functional tests of the control circuits on the board.
d.
Calibration and adjustment of protection relays.
7.4.3
Defects found in panel tests shall be corrected according to the manufacturer's
instructions, or under the direct supervision of the manufacturer.
7.4.4
Remove each switch from the board and check the following points:
–
–
–
–
Examine the switch for physical damage.
Examine the contact surfaces.
Check that the contact bolts are tight.
Close the switch manually and observe:
Contact alignment and sweeps.
Check the tension of the opening springs.
– Perform insulation resistance tests of the breaker with the megger and note
the resistance between each phase-to-phase and phase-to-ground
conductor with the breaker closed.
– Repeat the insulation resistance test on the two switch terminals, with the
switch open.
– Examine the switchgear cell in the panel for physical damage and proper
sealing of the safety windows.
– Insert the breaker into the panel and leave it in the pulled-out position until the
insulation resistance test is completed.
7.4.5
For functional testing of the panels, only AC or DC control voltage shall be
present throughout the system.
7.4.6
Functional tests on the board shall be performed according to the following:
– With the power switches on the cells, operate each up and down mechanism
(if any) and observe if it functions properly.
– Verify the control circuits, opening and closing of the circuit breaker,
operating the local control suiche and remote devices, as applicable.
– Observe if the pilot lights are working properly.
– Arrange each switch with electric trip, with its mechanical trip.
– Trip each breaker that is electrically operated, manually, by applying current
or voltage to each of its associated protection relays.
– Test the operation of the lockout relays in the breaker open/close control
circuits, simulating the conditions for lockout.
– Close and trip each breaker by operating manually.
– Check the space heater control circuits by operating each control component
in the circuit.
7.4.7
Perform continuity tests on all current transformers.
- Unconnected current transformers will short circuit the secondary terminals.
7.4.8
Check the voltage of the potential transformers.
7.4.9
Once the protective relays have been set, insulation resistance tests and
functional tests of the control circuits and circuit breaker (if applicable) have
been performed, energize the main busbar of the panel and test the following:
– Sequence of phases in the main bar.
– Operation of voltmeters and their selectors.
7.4.10
After applying the load, the instruments mentioned below will be tested:
–
–
–
–
7.5
Ammeters and their selectors.
KWh meters.
KVA meters
kW meters
Electrical System Protection Devices - Testing, Calibration and
Adjustment
7.5.1
Testing, calibration and adjustment will be performed on the following
protection devices:
–
–
–
–
Adjustable circuit breaker trip elements.
Protection relays.
Electrical measuring equipment.
Timer devices.
In addition, the following will be verified:
– Wiring and its identification.
– Type and characteristics of each relay.
7.5.2
Each adjustable relay shall be installed, calibrated and tested using a cycle
counter, variable load, ammeters and voltmeters as required, using relay test
equipment having a waveform with minimum distortion. Settings, calibration
points and verification points shall be in accordance with written instructions or
curves supplied by the Project Engineer.
7.5.3
Verify the proper functioning of the alarms.
7.6
7.6.1
Transfer Suiche Testing
Disconnect supply, load and other cables as necessary and perform insulation
resistance tests on the transfer suiches with a megger and note the results of
the measurements.
a.
Avoid the feedback
to through from small transformers , by
disconnecting the secondary terminals.
b.
Measure the alternating system and the phase-to-phase and phase-to-ground
transfer suiche.
c.
7.6.2
Repeat the above with the suiche in the closed position.
Perform functional tests on the transfer suiche simulating no-load low voltage
conditions.
a.
Measure the transfer time with a cycle meter.
b.
Operate the transfer suiche manually in each direction.
c.
Observe if pilot lights and other devices are working properly.
7.6.3
Test if the transfer alarms are working properly.
7.6.4
Once the supply and load feeders have undergone insulation resistance tests,
reconnect them to the transfer socket and the phases between the normal and
emergency supply conductors.
7.7
Engine Control Center Tests
7.7.1
With the input switch open, output switches or suiches open and the
disconnecting elements of the starters open, measure the busbars and note the
results.
a.
Megar between phase-to-phase and phase-to-ground.
b.
Repeat the measurements with the disconnecting elements of the starters
closed but with the rest of the switches open.
7.7.2
Verify and adjust the contact alignment and sweep of each of the medium
voltage motor control center suiches, following the manufacturer's instructions.
7.7.3
Tighten bolts, clean magnetic core faces, check fuses, magnetic switches and
overload relay heaters according to type and capacity.
7.7.4
Calibrate relays and direct trip devices in the medium voltage motor control
center, following the project engineer's instructions.
7.7.5
Verify the operation of the starters or contactors from the remote stations to
ensure the proper functioning of the control circuits.
7.7.6
Verify the alarms, to ensure their proper functioning.
7.8
Testing of Engines
Consult
Engineering Specifications
N-251 "Technical Specification
for TEFC Squirrel Cage Induction Motors 500 HP and Below", for motor
testing,
N-268 "General Purpose Application of API 541 Form-wound
Squirrel-cage Induction Motors 250 Horsepower and Larger" or
N-269
"Special Purpose Application of API 541 Form-wound Squirrel-cage
Induction Motors 250 Horsepower and Larger".
7.8.1
Before connecting the power cables to the motors, perform insulation
resistance tests on the motor windings using the megger and record the
results.
a.
On TEFC type motors, remove the drain plugs prior to the test to allow
drainage and then replace the plugs.
b.
Take the measurement at each of the terminals and ground.
7.8.2
a.
7.8.3
Connect and terminate the cable terminations on each motor. Place the covers,
carry out the megado and note the results.
Make measurements from MCC between each of the conductors and ground.
After completing the megado, with the motor uncoupled check:
– Free to rotate.
– That the rotation is adequate.
– That the lubrication is working properly.
7.8.4
7.9
Verify the temperature indication system, its alarms and tripping.
Lighting System Test
7.9.1
Disconnect the output of the transformer feeding the distribution board, open
the output switches, perform the measurement and note the results.
a.
Take measurements at the busbars of each panel phase to phase and phase to
ground.
b.
Once the insulation resistance tests have been satisfactorily performed on the
panel, reconnect the feeder to the transformer.
c.
Check the ground continuity of the transformer neutral and the panel.
7.9.2
Once the lighting panel has been energized, check the phase to neutral
voltage; if the result is satisfactory energize the lighting circuits and check the
following:
– Proper operation of the components of each circuit.
– Once the panel is installed, a table is prepared containing the breaker
number and the zones it feeds. This table will be placed on the inside or
cover of the panel.
7.9.3
Perform functional tests of photocells, lighting contactors and bypass suiches.
7.9.4
Verify operation of emergency lighting systems or units by simulating loss of
power. Keep the emergency or standby system energized as long as
necessary to verify capacity.
7.9.5
7.10
Testing for Batteries and Chargers
7.10.1
Batteries for substations and instruments will receive a booster charge
according to the manufacturer's instructions.
7.10.2
Battery chargers will be tested to verify their operation and that they can deliver
their maximum rated power.
7.10.3
The chargers shall be set at float for regular service. The float voltage shall be
given by the battery manufacturer.
7.10.4
Verify the correct operation of the alarms.
7.10.5
Verify and make the required corrections in the following points:
7.11
8
Check and make corrections as required in the following points:
– Luminaires complete with glass, protectors and reflectors.
– Broken glass, broken reflectors, etc.
– Burned out lamps, ballasts, etc.
– Boxes and pipe fittings with lids and their gaskets.
– All openings in pipes that are not in use shall be plugged.
– Transformers, boards, etc., shall have manufacturer and service
identification plates.
a.
All openings in pipe that are not in use will be plugged.
b.
Boxes and pipe fittings with lids and their gaskets.
c.
The equipment shall have manufacturer's and service identification plates.
Testing of the grounding system.
7.11.1
The grounding system will follow Engineering Specification N-201,
Section 17.
7.11.2
The resistance of the grounding system shall be measured with a three or four
electrode ground meter.
7.11.3
The resistance of any grounding electrode shall not exceed 5 ohms.
7.11.4
Verify the electrical continuity of the grounding system circuits.
CONCLUSION OF THE INSTALLATION
8.1
General
The electrical installation will be considered completed once the different
electrical systems have been installed, tested, commissioned as required, with
quality finish and the installation has been accepted by the project engineer.
8.2
Termination
8.2.1
Electrical systems will function as required and with protective devices in place
and operating properly.
8.2.2
Electrical equipment shall have manufacturer's and service nameplates.
8.2.3
Clean the equipment, especially the insulators.
8.2.4
Paint retouching in the required parts.
8.2.5
The table identifying the circuits will be placed in an appropriate location on the
board.
8.2.6
The lighting system shall be free of defective lamps, broken glass, shields,
reflectors or other damaged components.
8.2.7
Openings in unused pipes will be plugged.
8.2.8
The finished piping systems will have the cables installed, and the covers with
their gaskets will be in place in the boxes.
8.2.9
Seals in the pipe shall be filled with Chicco or other material approved by the
project engineer.
8.2.10
The connections to the equipment grounding system and the neutrals to the
transformers have been connected.
8.2.11
Caps have been provided and placed in the grounding wells.
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