Caterpillar Global Mining MINING TECHNOLOGY ENABLED SOLUTIONS COMMITTED TO UNDERGROUND CAT UNDERGROUND SOLUTIONS Caterpillar Global Mining Agenda − Current Command for Underground Offering (MXY) − Command for Underground for Trucks (AD45, AD60) − CAT Underground Strategy − Next Gen (MXZ) − Fleet for Underground (FMS) 3 // Underground Mining // Caterpillar Confidential: GREEN CAT MINESTAR 4 // Underground Mining // Caterpillar Confidential: GREEN Caterpillar Global Mining COMMAND FOR UNDERGROUND CURRENT OFFERINGS (MXY) COMMAND FOR UNDERGROUND (MXY) Today we have Command for Underground for the following models: R1600G/H - R1700G - R2900G - R3000H Tele-Remote – Used for bucket loading and unloading Copilot – Semi Autonomous Operation / Operator provides directional inputs Autopilot – Autonomous machine operation (Tramming & dump cycle) 6 // Underground Mining // Caterpillar Confidential: GREEN Caterpillar Global Mining COMMAND FOR UNDERGROUND SUBSYSTEMS (MXY) OPERATION AREA SUBSYSTEMS 1. Operator Station 2. AIS: Area Isolation System 3. LARN: Local Area Radio Network 4. MAS: Machine Automation System 8 // Underground Mining // Caterpillar Confidential: GREEN Machine Automation System LADAR Laser Detection and Ranging (LADAR) • Provides 2- dimensional digital profile of the drive walls by scanning hundreds of linear distance readings per second. • LADAR information combined with other sensor data is transmitted from the engine to the control module via the Local Area Network (LARN) to the operator station so the operator can see the machine. 9 // Underground Mining // Caterpillar Confidential: GREEN MONITORS 1.Tactic Monitor 2. Estrategic Monitor 3. Safety Monitor 10 // Underground Mining // Caterpillar Confidential: GREEN Operator Station: MOS, MOS UG,Surface Operation Station MOBILE 11 // Caterpillar Confidential: GREEN MOBILE PERMANENT/SURFACE MODE: CO-PILOT 12 // Underground Mining // Caterpillar Confidential: GREEN MODE: AUTOPILOT 13 // Underground Mining // Caterpillar Confidential: GREEN BENEFITS Safety Safety is a top priority. Automation improves safety in a number of ways: • Machine operated from a secure location • Drive wall impacts virtually eliminated • Pre-programmed zones for machine speed regulation and “no-travel” areas • Prevents personnel from entering and machines leaving the operations area while the system is in operation 14 // Underground Mining // Caterpillar Confidential: GREEN Productivity is significantly improved through: • Increased machine utilization • Reduced machine and drive damage • Productivity through utilization of a larger machine in existing drive • Higher machine availability • Reduced operator fatigue • Shift change efficiency WORLDWIDE PRESENCE 15 // Underground Mining // Caterpillar Confidential: GREEN HEALTH • MineStar Health is a scalable solution enabling a site(s) to more effectively monitor the condition of their fleet • It can broadly be split up into two capability sub sets: § Real time data: Events, Payload, Event Plotting, Channel Polling § Historical Custom Reporting & Dashboards: VIMS Trends, Snapshots, Event trending etc 16 // Underground Mining // Caterpillar Confidential: GREEN HOW MACHINES COMMUNICATE WITH HEALTH 17 // Underground Mining // Caterpillar Confidential: GREEN VIMS EVENTS • LHD & AD Events • 18 Engine generated • Hi temperatures • Low pressures • Fuel filter • Overspeeds • Derate • Shutdown • Air filter • (LHD) Axle oil temperature • • (AD) Brake temp Brake oil pressure • Charge system • Coast in neutral • Eng shutdown (no operator while running) // Underground Mining // Caterpillar Confidential: GREEN – – – – – Engine maintenance required High speed directional shift Parking brake on and moving (LHD) Powertrain oil pressure low (AD55) Powertrain filter bypass – – – – – – (LHD) Transmission oil temp high Transmission abuse User shutdown Remote control status Optional user switch-to-ground inputs (LHD) Optional machine speed limit 26,28 or 30 km/hr SAMPLE REPORTING 19 // Underground Mining // Caterpillar Confidential: GREEN EQUIPMENT CARE ADVISOR - UG • 20 // Underground Mining // Caterpillar Confidential: GREEN Web-based application containing multiple offerings: • Monitor offering that aggregates and correlates CM data in a dashboard view • Protect offering that utilizes advanced analytics, global Cat and Dealer knowledge sharing and recommendation management Caterpillar Global Mining MINING TECHNOLOGY ENABLED SOLUTIONS COMMAND FOR UNDERGROUND NEXT GEN Line of Sight Teleremote Mapless Co-pilot MXZ Layout MXZ Lite Availability: - R1600H - R2900G - R3000H Machine Price List Factory install Option Out of Scope - R1600G - R1700G Auto-pilot - Expected - Basic requirement for safety G&H Series Retrofit - 100% Manual Control - Low cost solution to remove operator from face - Operator hot seat G&H Series Retrofit - Map-less operation - Adds value of LADAR guidance to reduce maint. costs - Increased tram speed G&H Series Retrofit Autonomy Caterpillar Global Mining MINING TECHNOLOGY ENABLED SOLUTIONS COMMAND FOR UNDERGROUND TRUCK STRATEGY UPDATE Proof of Concept (Gen .5) AD45 by Dec 2018 Truck Haul Cycle Automation Gen 3 Gen 2 Gen 1 • LHD system modified on AD • MXZ integration strategy • Co Pilot functionality • Use case may be user specific • Auto Pilot functionality • Possibly Command LHD loading • Automated loops • Multiple circuits Caterpillar Global Mining MINING TECHNOLOGY ENABLED SOLUTIONS CAT UNDERGROUND TECHNOLOGY STRATEGY Delivering Underground Site Level Technology Through Strategic Partnerships Building Block approach Comprehensive site wide solution focusing on integration driving customer value. Brand Agnostic Automation Optimize face utilization and cycle segmentation Production Tracking/Safety Provide Real time submeter positioning Infrastructure Interface to manage a dynamic environment Caterpillar Global Mining MINING TECHNOLOGY ENABLED SOLUTIONS COMMITTED TO UNDERGROUND MINESTAR FOR UNDERGROUND MINESTAR for UNDERGROUND MINETEC COLLABORATION TO TARGET UG MINING CHALLENGES • DEVELOPMENT AND DELIVERY OF TECHNOLOGIES TARGETING UNDERGROUND HARD ROCK MINING CHALLENGES • INTEGRATED SOLUTIONS WILL BE OFFERED AS PART OF CAT MINESTAR • EXPAND MINESTAR CAPABILITIES THROUGH THE USE OF IMPROVED HIGH PRECISION TRACKING AND WIRELESS COMMUNICATIONS, TASK MANAGEMENT TECHNOLOGY AND PROXIMITY AWARENESS. • NEWMONT MINING CORPORATION WILL HOST THE FIRST TRIAL OF THIS TECHNOLOGY AT THEIR TANAMI OPERATIONS IN AUSTRALIA . Safety REAL TIME MACHINE TRACKING and COLLISION AVOIDANCE TRACK AND INFORM with ELECTRONIC TAGBOARD PROXIMITY AWARENESS Value Impact: Not only is personnel safety considerably improved through real time tracking and visualization, traffic management is also enabled through position awareness. Traffic priority can be managed visually around blind corners or long declines through visual on board representations of oncoming traffic. 30 // Underground Mining // Caterpillar Confidential: GREEN Digitization & Data Management Real-time • Live access to operational data (e.g. fuel level, payload, percussion hrs • Real time data streaming (physicals) to fleet and task management Remote condition monitoring • Historical trend analysis • 3rd party machine Health monitoring • Move from scheduled to predicative maintenance Reporting Value Impact: Providing the right data at the right time to the right personnel allows for real time responses to daily variability resulting in a better managed mine delivering expected results. Health 31 // Underground Mining // Caterpillar Confidential: GREEN Productivity Short Term Interval Control Real-time • Activity monitoring/management • Control room or remotely driven Manage face utilization • In cab display presents relevant activities to operators to ensure conformance to plan • Drill, blast, load, haul, clean up, bolt Reporting Value Impact: Active management of activities critical to advancing mine production reduces variation and/or allows for real time intervention for end of shift results. Capturing this data supports understanding of the time usage model and better refinement of daily activities. REAL TIME TASK MANAGEMENT 32 // Underground Mining // Caterpillar Confidential: GREEN IN CAB DISPLAY WITH ACTIVITY AND SITUATIONAL AWARENESS WORK MANAGEMENT Closely tied to Short Term Interval Control (STIC), Work Management is the “Plan the Work” cycle of mine management. Where STIC is the “Work the Plan” the ability to plan, schedule and resource activities prior to execution is key to managing overall operational costs and avoiding over capitalization Value Impact: Monthly planning tool allows for effective management of the ore mass cave ultimately reducing dilution for better ore management. Activity management coupled with Command for Underground ensures activity compliance for remote machines while maximizing machine usage through blast windows, shift change, seismic events, etc. 33 // Underground Mining // Caterpillar Confidential: GREEN + Tracking + Proximity Awareness + Task control with Machine Data + Proximity detection 34 // Underground Mining // Caterpillar Confidential: GREEN Questions? BACK UP SLIDES 36 MXY COMPONETS § LARN: Local Area Radio Network: Industry standard internet cables, power cabling 48V, LARN radios and antennas and ethernet switches. § AIS: Area Isolation System: It is a configuration card- contain firmware to configurated the AIS module, different cards are use ti configurate the AIS, area entries (BCP ) and AOS shutdown § PLC: Programmable logic control :The AIS programmabel logic controller, controls the operation of the AIS § AOS: Automation Operation Station: Using the AOS shutdown switch the operator can inmediatly shutdown the machines by disarming the area of isolation § BCP: Barrier control panel: BCP is connecting the LARN, one per each entrance to the operation area § MSM: Machine Shotown Sytem: Enables operation of the machine when operation areas have been properly armed § AIS: Warning lights: Each BCP has an AIS warning light. Real light indicate to personal the operation area is armed § LADAR: Laser detection and Ranging: Laser sensor use as the personnel barrier input to the barrier control system. Monitors a virtual field across the entry to the operations areas and can be used in place of a physical gate 37 MACHINE AUTOMATION SYSTEM MAS - Machine Automation System 1 2 2 1. 2. LADAR Frontal 3 4 Enlace a estación de operación vía LARN LADAR 5 Trasero 6 7 1 8 9 ECM Transmisión ECM Motor 10 14 13 // Caterpillar Confidential: GREEN 5. 6. 7. 8. 9. 10. 11 12 39 3. 4. Los sistemas existentes en el equipo son utilizado por Command a través del modulo de control de interfaces • • • • • • • Sensor de velocidad transmisión Solenoides de transmisión Solenoide de freno parqueo Sistema supresor de incendios Válvula de control dirección y levante Bocina Luces delanteras y trasera 11. 12. 13. 14. Cámaras Laser Detection and Ranging (LADAR) Enlace inalámbrico Antenas enlace inalámbrico (LARN) Modulo de control electrónico Conversor 24V DC Fusibles VIMS / EAM Modulo de control automatización Switch de habilitación automatización Switch de activación automatización Sensor de articulación central Luces de activación del sistema Switch de nivel hidráulico MAS - Machine Automation System Cámaras y LADAR 1. LADAR Frontal 2. Cámara Frontal 2 1 40 // Caterpillar Confidential: GREEN Machine Automation System LADAR 1 Ejemplo de reconocimiento LADAR 1 Rango Máximo – 50 m 2 Angulo de reconocimiento 270 Muros guía (reconocidos) 2 Muros guía (mapeado) Sombra LADAR 41 // Caterpillar Confidential: GREEN ESTACIÓN DE OPERACIÓN Esquema – Estación de Operación 1 10 OPERATE 11 12 COPILOT LH1 22 # # # # # # # # # # # # # # # # # # # # # # # # NO Y NOS 5 7 Typical Computer Rack Example 14 # 4 6 8 // Caterpillar Confidential: GREEN # # # # 2 13 43 # # # # # 3 # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # # 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. Fuente de poder (48V) Switch PLC Computador AIS PC Consola Estación Operación Servidor Central del Sitio UPS Interface de Control del Sistema Switch de control y reinicio Monitor Táctico Monitor Estratégico Monitor AIS Joystick de Control Movimiento Joystick de Control Balde Estación de Operación Sistema ergonómicamente diseñado, asiento ajustable para el confort del operador. 1. 2. 3. 4. Control de soporte lumbar Suspensión Joysticks Los apoya brazos se levantan para fácil acceso. 1 4 3 2 44 // Caterpillar Confidential: GREEN Otras opciones incluyen el ajuste de la reclinación del asiento, la inclinación del cojín y giro Estación de Operación Monitores 1. Monitor Táctico 2. Monitor Estratégico 3. Monitor AIS 45 // Caterpillar Confidential: GREEN Estación de Operación – Monitor Táctico 9 1 10 1. 2. 3. 4. 5. 4 3 5 2 6 7 46 // Caterpillar Confidential: GREEN 8 Cámara Frontal Cámara Trasera Notificaciones ID del LHD Reconocimiento LADAR 6. Dashboard 7. Menú del Joystick 8. Posición del Balde 9. Modo de Operación 10. Modo de Control Estación de Operación – Monitor Estratégico 8 1 2 1. Mini Map 2. Reconocimiento LADAR 3. Área de trabajo 4. Contador de cargas 5. Indicador de estado 6. Zona de precaución 7. Zona prohibida 8. Herramientas 7 6 3 5 4 47 // Caterpillar Confidential: GREEN Underground Machines - Health Events • LHD & AD Events – Engine generated • • • • • • – – – – – – – 48 Hi temperatures Low pressures Fuel filter Overspeeds Derate Shutdown Air filter (LHD) Axle oil temperature (AD) Brake temp Brake oil pressure Charge system Coast in neutral Eng shutdown (no operator while running) // Underground Mining // Caterpillar Confidential: GREEN – – – – – – – – – – – Engine maintenance required High speed directional shift Parking brake on and moving (LHD) Powertrain oil pressure low (AD55) Powertrain filter bypass (LHD) Transmission oil temp high Transmission abuse User shutdown Remote control status Optional user switch-to-ground inputs (LHD) Optional machine speed limit 26,28 or 30 km/hr • LHD & AD Snapshot and Data logger – Records all parameters (1Hz) – Two snapshots (Level 3 event or switch activation) – 6 minutes in total duration (5 minutes prior to event and 1 after) – Data logger of up to 30 minutes (Switch activated) – Tabular output of all parameters or chart (Up to 6 parameters) 49 // Underground Mining // Caterpillar Confidential: GREEN LHD & AD Trends • 50 // Underground Mining // Caterpillar Confidential: GREEN Trend Condition Air filter (ave) Engine running Boost pressure (max) Engine working Coolant temp (ave, min, max) Engine running Fuel pressure (min) Eng Hi & Cool > 74 Eng fuel rate (ave) Engine running Eng oil pressure (ave) Eng Hi, Cool > 74 Eng oil pressure (ave) Eng Low, Cool > 74 TC out temp (max) Engine running (LHD) Hyd oil temp (max) Engine running (AD) Brake oil temp (ave) Braking • LHD & AD Cumulatives – – – – – – Distance total Distance forward/Neutral gears Distance reverse gears Time in each gear Time in neutral Machine idle • No motion for more than 30 seconds – – – – – 51 Number of direction shifts Number of starts Total fuel at machine idle Total fuel Engine running time // Underground Mining // Caterpillar Confidential: GREEN • LHD & AD histograms 52 // Underground Mining // Caterpillar Confidential: GREEN Histogram Condition Boost pressure Engine working Eng coolant temp Engine running Fuel pres Eng Hi & Cool > 74 Fuel rate Engine running Inlet manifold air temp Engine running Eng speed Engine running Torque converter out temp Engine running Hydraulic oil temp Engine running Hydraulic oil temp cold Eng speed > 1800 Ground speed Fwd/N gears Engine running Ground speed Rev gears Engine running Ground speed at direction shift Direction change Fuel use/distance Machine moving (AD) Brake oil temp Machine moving
