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ORVSLHV\PHGLDQWHODVVDOLGDVGHDLUHGHOGHVHPSDxDGRUGHODQWHURORFDOL]DGDVDODGHUHFKD\DODL]TXLHUGDDOR ODUJRGHOSDUDEULVDV (OFDOHQWDGRU\YHQWLODFLyQHVWiQFRQVWLWXLGRVSRUODVSLH]DVVLJXLHQWHV 10 6DOLGDODWHUDOGHOYHQWLODGRU 8QLGDGGHFDOHQWDGRU &RQMXQWRGHODSDODQFDGHFRQWUROGHOFDOHQWDGRU 6DOLGDODWHUDOGHOGHVHPSDxDGRU &RQGXFWRGHOGHVHPSDxDGRU ,QWHUUXSWRUGHFRQWUROGHOPRGRGHFDOHQWDGRU 6DOLGDFHQWUDOGHOYHQWLODGRU &RQGXFWRGHYHQWLODGRU 8QLGDGGHOVRSODGRU &RQGXFWRWUDVHUR &$/()$&&,Ï1<9(17,/$&,Ï1$ &RQGXFWRWUDVHUR 1 2 8QLGDGGHFDOHQWDGRU &RQGXFWRWUDVHUR '(60217$-( 'HVFRQHFWHHOFDEOHQHJDWLYR±HQODEDWHUtD 'HVPRQWHDVLHQWRVGHODQWHUR\VHJXQGR 'HVPRQWHODFDMDGHODFRQVROD 6DTXHODDOIRPEUDGHOSLVRKDVWDGHMDUFRPSOHWDPHQWHDODYLVWDHOFRQGXFWRWUDVHUR 'HVPRQWHHOFRQGXFWRWUDVHUR ,167$/$&,Ï1 3DUDLQVWDODUHOFRQGXFWRWUDVHURLQYLHUWDHOSURFHGLPLHQWRGHGHVPRQWDMH $&$/()$&&,Ï1<9(17,/$&,Ï1 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-1 SECCIÓN 1B ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B ADVERTENCIA: Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire): • Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en “Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves. • Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM). PRECAUCIÓN: El sistema de acondicionamiento de aire de este vehículo contiene refrigerante HFC-134a (R-134a). Ninguna de las piezas componentes, ni el refrigerante, ni el aceite de compresor son intercambiables entre dos tipos de A/C: Uno utiliza refrigerante CFC-12 (R-12) y el otro utiliza refrigerante HFC-134a (R-134a). Asegúrese bien de comprobar el tipo de refrigerante utilizado, antes de efectuar cualquier trabajo de servicio incluyendo la inspección y el mantenimiento. Para identificar estos dos tipos, refiérase a “TIPO DE REFRIGERANTE”, en esta sección. Cuando rellene añadiendo o cambie refrigerante y aceite de compresor, y cuando reemplace piezas, asegúrese de que el material o las piezas que serán utilizadas son apropiados para el A/C instalado en el vehículo que es servido. La utilización de un elemento incorrecto puede causar fugas de refrigerante, daño en las piezas u otra condición defectuosa. NOTA: • Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del Manual de Servicio mencionado en el PREFACIO de este manual. • Para el método básico de servicio del sistema de acondicionamiento de aire, que no está descrito en esta sección, refiérase al “MANUAL BÁSICO DE ACONDICIONAMIENTO DE AIRE (Artículo n°: 9952002130)”. CONTENIDO Descripción general........................................... Tipo de refrigerante.......................................... Flujo de refrigerante en el sistema de acondicionamiento de aire ............................... Componentes mayores y su ubicación ............ Diagnóstico ........................................................ Generalidades.................................................. Sistema de A/C principal (Sistema de A/C delantero) ......................... Sistema de A/C trasero................................ 1B-3 1B-3 1B-3 1B-4 1B-6 1B-6 1B-6 1B-8 Verificación rápida de la carga de refrigerante (si equipado con mirilla)................ 1B-9 Diagnóstico de rendimiento ........................... 1B-10 Tabla de diagnóstico de rendimiento ......... 1B-12 Tabla de diagnóstico de detalles (a la temperatura ambiente comprendida entre 30 °C – 35 °C) .................................. 1B-13 Circuitos de cableado .................................... 1B-14 Comprobación del controlador de A/C y sus circuitos ................................................ 1B-15 Comprobación de la tensión ...................... 1B-15 1B-2 ACONDICIONAMIENTO DE AIRE (OPCIONAL) Recuperación, vaciado y carga del refrigerante ....................................................... Procedimiento para cargar refrigerante en el A/C ............................................................. Recuperación ................................................. Vaciado .......................................................... Procedimiento de vaciado.......................... Comprobación de fugas de presión en el sistema................................................... Carga ............................................................. Servicio en el vehículo .................................... Precauciones ................................................. Tubos ......................................................... Manipulación del refrigerante HFC-134a (R-134a) ..................................................... Recuperación del refrigerante.................... Carga de refrigerante................................. Llenado con aceite de compresor .............. Unidad del A/C trasero (Evaporador del A/C trasero) ......................... 1B-19 1B-19 1B-20 1B-21 1B-21 1B-22 1B-22 1B-25 1B-25 1B-25 1B-26 1B-26 1B-26 1B-27 1B-28 Válvula de expansión trasera ......................... Controlador de temperatura del evaporador del A/C trasero ............................................... Tubos y mangueras de refrigerante ............... Válvula solenoide ........................................... Conjunto del motor del soplador trasero ........ Relé del motor del soplador trasero y relé de la válvula solenoide........................................ Interruptor principal del A/C trasero ............... Resistencia del motor del soplador trasero .... Interruptor del motor del soplador trasero ...... Conductos n° 1 y n° 2 del A/C trasero ........... Conducto n° 1 del A/C trasero ................... Conducto n° 2 del A/C trasero ................... Conjunto del compresor ................................. Embrague magnético ..................................... Material necesario de servicio ........................ Especificaciones de pares de apriete ............ Herramientas especiales ................................. 1B-29 1B-30 1B-31 1B-32 1B-33 1B-34 1B-34 1B-35 1B-36 1B-37 1B-37 1B-37 1B-38 1B-41 1B-44 1B-44 1B-44 $&21',&,21$0,(172'($,5(23&,21$/% 'HVFULSFLyQJHQHUDO 7LSRGHUHIULJHUDQWH (QOD(7,48(7$GHOFRPSUHVRUVHLQGLFDVLHQHO$&GHOYHKtFXOR TXHHVWiVLHQGRVHUYLGRVHXWLOL]D+)&D5DR&)&5 $GHPiVHVWRSXHGHVHUFRPSUREDGRSRUODIRUPDGHODYiOYXOD GHVHUYLFLRFDUJD >$@ +)&D5D >%@ &)&5 (WLTXHWDGHOFRPSUHVRU 9iOYXODGHVHUYLFLR )OXMRGHUHIULJHUDQWHHQHOVLVWHPDGHDFRQGLFLRQDPLHQWRGHDLUH 127$ 3DUDHOPRGHORGH$&VLPSOHUHILpUDVHDODPLVPDVHFFLyQGHO0DQXDOGH6HUYLFLRPHQFLRQDGRHQHO35( )$&,2GHHVWHPDQXDO 10 [A] 8 9 7 6 5 2 : Líquido 4 : Vapor : Vapor sobrecalentado 1 >$@ 0RGHORGH$&GREOH &RQMXQWRGHFRQGHQVDGRU 9iOYXODGHH[SDQVLyQ &RPSUHVRU 5HFHSWRUVHFDGRU (YDSRUDGRUGHO$& (PEUDJXHPDJQpWLFR ,QWHUUXSWRUGHSUHVLyQGREOH 9iOYXODVROHQRLGH 3 9iOYXODGHH[SDQVLyQWUDVHUD (YDSRUDGRUGHO$&WUDVHUR 1B-4 ACONDICIONAMIENTO DE AIRE (OPCIONAL) Componentes mayores y su ubicación 17 A 17 18 18 16 2 1 8 15 20 7 3 19 13 19 23 5 12 11 14 21 21 22 6 4 9 10 B 17 24 17 18 16 1 2 18 8 15 20 7 19 19 12 13 14 6 4 5 [A] : Modelo de A/C dual 6. Receptor/secador 13. Tubo de aspiración 20. Aire de ventilación [B] : Modelo de A/C simple 7. Válvula de expansión delantera 14. Manguera de descarga 21. Aire del A/C trasero 1. Unidad de enfriamiento delantera 8. Unidad del calentador 15. Aire de recirculación 22. Aire interior 2. Evaporador del A/C delantero 9. Unidad del A/C trasero 16. Aire fresco 23. Válvula solenoide 17. Aire para desempañador 24. Evaporador del A/C trasero 3. Motor del ventilador del soplador delantero 10. Motor del ventilador del soplador trasero 4. Compresor 11. Válvula de expansión trasera 18. Aire para el desempañador 5. Conjunto de condensador 12. Tubo de líquido 19. 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'LVSRVLFLyQGHORVWHUPLQDOHVGHOFRQWURODGRUGH$& AC-B 1 AC-A 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 'LVSRVLFLyQGHORVWHUPLQDOHVGHO(&0 E61 8 7 6 5 C51-3 4 3 2 1 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 35 34 33 32 31 30 29 28 27 26 25 24 6 5 4 C51-1 3 2 1 17 16 15 14 13 12 11 10 9 8 7 26 25 24 23 22 21 20 19 18 C51-2 7 6 5 4 3 2 1 19 18 17 16 15 14 13 12 11 10 9 8 28 27 26 25 24 23 22 21 20 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 10 9 8 30 29 28 27 26 25 24 23 22 21 ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-17 TABLA DE VALORES DE TENSIÓN DEL CONTROLADOR DE A/C Terminal Cable AC-A-1 BLK/ WHT AC-A-2 BLK/ YEL Circuito Alimentación eléctrica principal del controlador Masa principal del controlador Medición a masa Valor normal Masa a motor (Fig. B) 10 – 14 V Interruptor de encendido en ON, con el motor parado Masa a carrocería (Fig. A) –0,4 – 0 V Motor funcionando 0–1V AC-A-4 ORN Entrada de interrupMasa a motor tor de presión (dual) (Fig. B) del refrigerante 10 – 14 V AC-A-7 AC-A-9 AC-A-13 Entrada del interrupGRN/ tor de A/C y/o inteMasa a motor BLK rruptor de (Fig. B) descongelación Entrada de señal del módulo de ECM Masa a motor GRY/ (señal de autoriza(Fig. B) WHT ción de activación (ON) del A/C) YEL/ BLK Salida de señal al módulo de ECM Masa a motor (señal de petición de (Fig. B) activación (ON) del A/C) 8 – 14 V 0 – 1,5 V 10 – 14 V 0–1V 0 – 1,5 V 10 – 14 V AC-A-16 PNK Salida del relé del embrague magnético del compresor Masa a motor (Fig. B) 0–1V 10 – 14 V AC-B-1 BLU/ YEL Masa a sensor Masa a carrocería (Fig. A) –0,4 – 0 V Condición Presión de refrigerante comprendida entre 225 kPa (2,3 kg/cm2) y 2548 kPa (26 kg/cm2) con el motor funcionando Presión de refrigerante inferior a 196 kPa (2,0 kg/cm2), o superior a 3140 kPa (32 kg/cm2) con el motor funcionando Interruptor del motor del ventilador del soplador, o interruptor de descongelación o del A/C en posición OFF, con el motor funcionando Interruptor del motor del ventilador del soplador, e interruptor de descongelación o del A/C en posición ON, con el motor funcionando Aceptación de A/C en ON Prohibición de A/C en la posición ON Interruptor del motor del ventilador de soplador e interruptor de descongelador o del A/C, en posición ON (activado), con el motor funcionando con una entrada de temperatura -del sensor de temperatura del evaporador del A/Cmayor que 2,5 °C, aproximadamente (menor que 2,5 V (5840 Ω)) y el interruptor de presión del refrigerante, en posición ON Excepto en las condiciones anteriores, con el motor funcionando Interruptor del motor del ventilador de soplador e interruptor de descongelador o del A/C, en posición ON (activado), con el motor funcionando con una entrada de temperatura -del sensor de temperatura del evaporador del A/Cmayor que 2,5 °C, aproximadamente (menor que 2,5 V (5840 Ω)), el interruptor de presión del refrigerante, en posición ON, y entrada de señal del módulo de ECM, activado (posición ON) Excepto en las condiciones anteriores, con el motor funcionando Motor funcionando 1B-18 ACONDICIONAMIENTO DE AIRE (OPCIONAL) Terminal Cable Circuito Medición a masa Valor normal 1,8 V (3.520 Ω) AC-B-2 E61-8 E61-17 E61-22 WHT/ BLK GRY/ WHT YEL/ BLK YEL/ BLU Entrada del sensor de temperatura del Masa a motor evaporador del A/ (Fig. B) C (termistor del evaporador del A/ C) Salida de señal al controlador del A/ C (señal de auto- Masa a motor (Fig. C) rización de activación (ON) del A/C) Entrada de señal desde el controlaMasa a motor dor del A/C (Fig. C) (señal de petición de activación (ON) del A/C) Salida del relé del motor del ventilaMasa a motor dor de enfria(Fig. C) miento del condensador 2,51 V (5,855 Ω) 10 – 14 V 0–1V 0 – 1,5 V 10 – 14 V 0–1V 10 – 14 V Condición La temperatura del sensor de temperatura del evaporador del A/C es 15 °C aproximadamente, con el motor funcionando La temperatura del sensor de temperatura del evaporador del A/C es 4,5 °C aproximadamente, con el motor funcionando Si la temperatura es menor que 4,5 °C, aproximadamente, en tal caso el compresor y el ventilador de enfriamiento del condensador deben ser parados (volver a una temperatura mayor que aproximadamente 6,1 °C (menos que 5403 Ω, 2,4 V)) Se requiere activación (ON) del A/ C (terminal AC-A13) con el motor funcionando en condiciones normales (Refiérase a “COMPROBACIÓN DEL MÓDULO DE ECM Y SU CIRCUITO”, en la sección 6E) Excepto en las condiciones anteriores, con el motor funcionando En este caso el compresor debería ser parado Requerir la activación (posición ON) del A/C Cortar (OFF) el A/C Interruptor del motor del ventilador de soplador y A/C o interruptor de descongelador, en posición ON (activado), con el motor funcionando con una entrada de temperatura -del sensor de temperatura del evaporador del A/C- mayor que 2,5 °C, aproximadamente (menor que 2,5 V (5840 Ω)), el interruptor de presión del refrigerante, en posición ON, y entrada de señal del módulo de ECM, activado (posición ON) Temperatura del refrigerante del motor superior a 113 °C, con el motor funcionando Excepto en las condiciones anteriores, con el motor funcionando ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-19 Recuperación, vaciado y carga del refrigerante ADVERTENCIA: • No exponga sus ojos al refrigerante (líquido). Cualquier cantidad de refrigerante líquido HFC-134a (R-134a), escapado por accidente, tiene una temperatura muy baja, aproximadamente del orden de –6 °C, inferior al punto de congelación. Si entra líquido HFC-134a (R-134a) en sus ojos, esto puede causarle lesiones graves. Para proteger sus ojos de tal accidente, es necesario que lleve siempre gafas protectoras. Si entra HFC-134a (R-134a) en su(s) ojo(s), consulte a un médico inmediatamente. – No se restriegue con las manos el (los) ojo(s) afectado(s). En vez de hacer eso, enjuague con abundante agua fresca el área afectada, con el fin de hacer subir a más de 0 °C la temperatura del área afectada. – Tan pronto como sea posible, obtenga la atención médica de un doctor o de un oculista y el tratamiento adecuado. • Si el HFC-134a (R-134a) líquido entra en contacto con su cutis, el área afectada deberá ser tratada como si la epidermis estuviera atacada o helada por el frío. • El refrigerante no debe ser manipulado donde se está soldando o donde se está limpiando con vapor. • El refrigerante debe ser conservado en un lugar frío y oscuro. Nunca almacene el refrigerante en un lugar que se calentará considerablemente, por ejemplo en un lugar donde quede expuesto a la luz solar directa, cerca de un fuego, o dentro de un vehículo (incluyendo el maletero). • Evite respirar los vapores emitidos cuando se quema el HFC-134a (R-134a). Estos vapores pueden ser peligrosos y dañinos para la salud. Procedimiento para cargar refrigerante en el A/C Inicio de la evacuación 20 minutos Detención de la evacuación Inspeccione y repare las conexiones Espere 10 minutos Compruebe si hay fugas de presión Cargue el A/C con refrigerante Compruebe si hay fugas de refrigerante en el sistema y verifique la cantidad de carga del mismo Prueba de rendimiento Si el indicador del medidor revela anomalías Cargue la cantidad correcta de refrigerante en forma de gas Cantidad de refrigerante Modelo de A/C dual: 750±50 g (1,65±0,11 lb, 26,45±1,76 oz) Modelo de A/C simple: 500±50 g (1,1±0,11 lb, 17,64±1,76 oz) %$&21',&,21$0,(172'($,5(23&,21$/ 5HFXSHUDFLyQ 127$ 1 &XDQGR GHVFDUJXH HO UHIULJHUDQWH GHO VLVWHPD GH $& VLHPSUH UHFXSHUH HO UHIULJHUDQWH XWLOL]DQGR HO HTXLSR SDUD UHFXSHUDFLyQ \ UHFLFODGR GH UHIULJHUDQWH /D GHV FDUJD GH UHIULJHUDQWH HQ OD DWPyVIHUD SRGUtD DIHFWDU DGYHUVDPHQWHHOPHGLRDPELHQWH &XDQGR PDQLSXOH HO HTXLSR GH UHFXSHUDFLyQ \ GH UHFL FODMH DVHJ~UHVH ELHQ GH VHJXLU ODV LQVWUXFFLRQHV GDGDV HQHO0DQXDOSDUDHOHTXLSR ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-21 Vaciado Procedimiento de vaciado PRECAUCIÓN: No vacíe antes de efectuar la recuperación de refrigerante en el sistema. NOTA: Cuando haya sido abierto (expuesto al aire atmosférico), el sistema de A/C debe ser vaciado utilizando una bomba de vacío. Al sistema de A/C debe ser fijado con un conjunto de medidor de colector, y el sistema debe ser vaciado durante 20 minutos, aproximadamente. 1) Conecte la manguera (1) de carga de presión alta y la manguera (2) de carga de presión baja del conjunto (3) de medidor del colector, respectivamente como indicado a continuación. Manguera (1) de carga de presión alta → válvula (4) de carga de presión alta, en la manguera de descarga. Manguera (2) de carga de presión baja → válvula (5) de carga de presión baja, en el tubo de aspiración. 2) Fije la manguera (6) central de carga del conjunto (3) de medidor del colector, a la bomba (7) de vacío. 3) Haga funcionar la bomba (7) de vacío, y enseguida abra la válvula (9) [HI (alta)] del lado de descarga, del conjunto (3) de medidor de colector. Si no hay bloqueo en el sistema, habrá una indicación de presión alta en el medidor (10) de presión alta. Cuando esto ocurra, abra la otra válvula (8) [Lo (baja)], del conjunto. 4) Aproximadamente 10 minutos después, el medidor (11) de presión baja debería indicar un vacío de –10 kPa (–1,0 kg/cm2) siempre que no haya fugas en el sistema. 3 6 11 10 7 8 9 2 1 4 5 NOTA: • Si el sistema no indica el valor –10 kpa (–1,0 kg/cm2), cierre ambas válvulas, pare la bomba de vacío y observe el movimiento del indicador del medidor de presión baja. • El aumento de la lectura del medidor sugiere que hay fugas. En este caso, repare el sistema antes de continuar el vaciado. • Si el indicador del medidor muestra una lectura estable (sugiriendo que no hay fugas) prosiga el vaciado. 5) El proceso de vaciado debe ser efectuado durante 20 minutos, por lo menos. 6) Continúe el vaciado hasta que la lectura del medidor de presión baja indique –10 kPa (–1,0 kg/cm2), y enseguida cierre ambas válvulas (8), (9). 7) Pare el funcionamiento de la bomba (7) de vacío. Desconecte la manguera (6) central de carga, de la boquilla de entrada de la bomba. Ahora, el sistema está listo para la carga de refrigerante. %$&21',&,21$0,(172'($,5(23&,21$/ &RPSUREDFLyQGHIXJDVGHSUHVLyQHQHOVLVWHPD 'HVSXpV GH KDEHU FRPSOHWDGR HO YDFLDGR FLHUUH OD YiOYXOD +, GH SUHVLyQDOWD\ODYiOYXOD/2GHSUHVLyQEDMDGHOPHGLGRUGHFROHFWRU \HVSHUHPLQXWRV&RPSUXHEHTXHODOHFWXUDGHOPHGLGRUGHSUH VLyQEDMDQRKDFDPELDGR 35(&$8&,Ï1 6LODOHFWXUDGHOPHGLGRUVHPXHYHKDFLDHOYDORU³´HVWR LQGLFD TXH KD\ IXJD HQ DOJXQD SDUWH ,QVSHFFLRQH ODV FRQH[LRQHV GH WXEHUtDV KDJDODV FRUUHFFLRQHV QHFHVDULDV \YXHOYDDYDFLDUHOUHIULJHUDQWHGHOVLVWHPDDVHJXUiQGRVH GHTXHQRKD\QLQJXQDIXJD &DUJD 35(&$8&,Ï1 6,(035(&$5*8($75$9e6'(//$'2'(35(6,Ï1%$-$'(/6,67(0$GH$&GHVSXpVGHTXHOD FDUJDLQLFLDOKD\DVLGRHIHFWXDGDGHVGHHOODGRGHSUHVLyQDOWDFRQHOPRWRUSDUDGR 181&$&$5*8($//$'2'(/$/7$35(6,Ï1GHOVLVWHPDGH$&FRQHOPRWRUIXQFLRQDQGR 1RFDUJXHFXDQGRHOFRPSUHVRUHVWiFDOLHQWH &XDQGR LQVWDOD OD YiOYXOD GH GHULYDFLyQ HQ HO FRQWHQHGRU GHO UHIULJHUDQWH SDUD KDFHU XQD SHUIRUDFLyQ VLJDFXLGDGRVDPHQWHWRGDVODVLQGLFDFLRQHVGHOIDEULFDQWH $QWHV\GXUDQWHODFDUJDVLHPSUHXWLOLFHXQPHGLGRUGHSUHVLyQ &XDQGRVHDGHVHFKDGRHOUHFLSLHQWHGHOUHIULJHUDQWHGHEHHVWDUYDFtRVLQQLQJ~QUHVWRGHUHIULJHUDQWH (OUHFLSLHQWHGHOUHIULJHUDQWHQRGHEHVHUFDOHQWDGRDODWHPSHUDWXUDGH&RPiV &XDQGR FDUJXH QR LQYLHUWD HO VHQWLGR GH OD SRVLFLyQ GHO UHFLSLHQWH GH UHIULJHUDQWH /D LQYHUVLyQ GH OD SRVLFLyQKDFHTXHHQWUHOtTXLGRUHIULJHUDQWHHQHOFRPSUHVRU\HVWRDIHFWDDGYHUVDPHQWHODFRPSUHVLyQ GHOOtTXLGRUHIULJHUDQWHHQWUHRWUDVFRVDV 127$ (OVLVWHPDGHDFRQGLFLRQDPLHQWRGHDLUHFRQWLHQH+)&D5D $FRQWLQXDFLyQVHGHVFULEHHOSURFHGLPLHQWRSDUDFDUJDUUHIULJHUDQWHHQHOVLVWHPDGHDFRQGLFLRQDPLHQWR GHDLUHGHVGHHOUHFLSLHQWHGHVHUYLFLRGHOUHIULJHUDQWH &XDQGRFDUJXHHOUHIULJHUDQWHUHFXSHUDGRXWLOL]DQGRHOHTXLSRGHUHFXSHUDFLyQ\GHUHFLFODMHFXDQGRVH UHFLFOD HO UHIULJHUDQWH VLJD HO SURFHGLPLHQWR GHVFULWR HQ HO 0DQXDO GH ,QVWUXFFLRQHV GHO IDEULFDQWH GHO HTXLSR ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-23 La carga inicial del sistema de A/C es efectuada desde el lado de presión alta, con el motor parado. Enseguida, se debe utilizar el procedimiento siguiente para cargar desde el lado de presión baja, con el motor funcionando. 1) Después de vaciar el sistema, verifique bien que las mangueras están dispuestas correctamente. 2) Conecte en sus posiciones, la manguera (1) de carga de presión baja y la manguera (2) de carga de presión alta del conjunto (3) de medidor de colector. Luego, abra la válvula (4) del recipiente del refrigerante, para purgar la tubería de carga. 3) Abra la válvula (6) del lado de presión alta y cargue refrigerante en el sistema. 4) Después de un momento, abra la válvula (5) del lado de presión baja y cierre la válvula (6) del lado de presión alta. 3 5 4 1 6 ADVERTENCIA: Asegúrese de que la válvula del lado de presión alta está cerrada correcta y seguramente. 2 5) Haga arrancar el motor y manténgalo funcionando a 1.500 rpm. Enseguida, haga funcionar el acondicionamiento de aire. NOTA: En el modelo de A/C dual también hay que hacer funcionar el sistema de A/C trasero. 6) Cargue el sistema de A/C con refrigerante en estado de vapor. En este momento, el recipiente del refrigerante debe ser mantenido en posición hacia arriba. 7) Cuando el recipiente (3) del refrigerante esté vacío emplee el procedimiento siguiente para reemplazarlo por un recipiente (3) de refrigerante, nuevo. a) Cierre la válvula de baja presión. b) Reemplace el recipiente (3) vacío por un recipiente de refrigerante que haya sido cargado con refrigerante. 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'(/&2035(625´HQHVWDVHFFLyQ 1B-44 ACONDICIONAMIENTO DE AIRE (OPCIONAL) Material necesario de servicio Producto SUZUKI Recomendado Uso (número de pieza) Aceite de compresor (Aceite fri- ACEITE DE COMPRESOR (ND-OIL8, 250 cc) • Junta tórica gorígeno) (99000-27080) • Cada componente Material Especificaciones de pares de apriete Piezas de sujeción Tubo de refrigerante (8 mm) Tubo de refrigerante (12,7 mm) Tubo de refrigerante (16 mm) Tuerca de placa de armado N•m 13 22 33 18 Herramientas especiales 09900-06107 Alicates para anillo elástico de retención (Tipo apertura de puntas) 09920-53740 Sujetador para placa de armado 09990-86011 Detector de fugas de gas 09991-06010 Instalador de polea del embrague magnético 09990-06010 Conjunto de medidor de colector Refiérase a NOTA, más abajo. NOTA: Este conjunto incluye los artículos siguientes. 1. Medidor de colector, 2. Manguera de carga, 3. Conector rápido, 4. Válvula roscada de derivación, de contenedor de refrigerante, 5. Unión en T del contenedor de refrigerante, 6. 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Caja de eje a) Aplique sellador de estanqueidad al agua “B” a las superficies de contacto del plato portafreno y cubo del eje trasero (2). “B” : Sellador de estanqueidad al agua 99000-31110 6) Instale el eje de puente trasero en la caja de puente trasero, y apriete las tuercas de retén de cojinete, al par de apriete especificado. Longitud “L” del eje del puente trasero Lado izquierdo : 700,5 mm Lado derecho : 769,5 mm NOTA: Cuando instale el eje de puente trasero, tenga cuidado de no dañar el labio del sello de aceite en la caja del eje. Par de apriete Tuerca de retén de cojinete (a) : 50 N·m (5,0 kg-m) 7) Apriete el perno del sensor de velocidad de rueda, al par de apriete especificado (si está equipado con sistema de ABS). Par de apriete Perno del sensor de velocidad de rueda (b) : 21 N·m (2,1 kgm) (b) 8) Llene la caja de puente trasero con el aceite especificado de engranajes, nuevo. Refiérase a “SERVICIO DE MANTENIMIENTO”, en la sección 7F. 9) Instale el tambor de freno. 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CONTENIDO Servicio en el vehículo .................................... 4A2-2 Eje propulsor.................................................. 4A2-2 Materiales necesarios de servicio .................. 4A2-4 4A2 4A2-2 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE Servicio en el vehículo Eje propulsor ARMADO PRECAUCIÓN: • Para evitar cualquier problema causado por el líquido de lavado, no lave las fundas de las juntas de velocidad constante. Está permitido sacar la grasa de estas piezas empleando un paño. • Doble cada abrazadera de cinta de funda en el sentido contrario a la rotación hacia adelante. • No retuerza ni deforme la funda cuando la fije con las abrazaderas de cinta. La acción del aire puede disminuir la vida útil de la funda retorcida. 1) Aplique grasa para junta a la junta de velocidad constante del lado de la rueda. Utilice la grasa para junta del tubo, incluido como pieza suelta. “A” : Grasa para juntas de velocidad constante (85 – 95 g, aproximadamente (Amarillo)) [A] : Lado de la rueda 2) Instale en el eje, la funda (1) del lado de la rueda. Llene el interior de la funda (1) con la grasa para junta de velocidad constante. Antes de fijar la abrazadera de cinta (2) de la funda, inserte un destornillador en la funda (1) -en el lado de la junta de velocidad constante- para así permitir que entre aire en la funda y que la presión dentro de la funda (1) sea igual a la presión atmosférica. 3) Coloque la abrazadera (2) de cinta de la funda. 4) Instale la funda (1) en el eje propulsor de manera que su lado de diámetro menor quede en el surco del eje, y enseguida fije la funda empleando la abrazadera (2) de cinta. 5) Instale la jaula (1) en el eje. PRECAUCIÓN: Instale la jaula (1) posicionando el lado de diámetro exterior menor en el extremo del eje. EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE 4A2-3 6) Instale el anillo (1) elástico utilizando un alicate para anillo elástico de retención. 7) Aplique grasa a toda la superficie de la jaula. Utilice la grasa para junta del tubo, incluido como pieza suelta. 8) Inserte la jaula en el aro exterior y fije el anillo (1) elástico en el surco del aro exterior. PRECAUCIÓN: Posicione la abertura “a” de las puntas del anillo elástico de manera que no queden alineadas con una bola. 9) Aplique en el interior del aro exterior, la grasa del tubo incluido como pieza suelta, y enseguida fije la funda en el aro exterior. Llene el interior de la funda con la grasa para junta de velocidad constante. “A” : Grasa para junta de velocidad constante (90 – 100 g, aproximadamente (Grasa negra)) 10) Al fijar la funda en el aro exterior, ajuste de manera que las longitudes “b” y “c” tengan las dimensiones indicadas en la figura. Posición de instalación de la funda derecha de velocidad constante, lado del diferencial (Longitud “b”) : 196,8 – 206,8 mm Posición de instalación de la funda izquierda de velocidad constante, lado del diferencial (Longitud “c”) : 127,5 – 137,5 mm 11) Antes de fijar la abrazadera de cinta de la funda, inserte un destornillador en la funda -en el lado de la junta de velocidad constante- para así permitir que entre aire en la funda y que la presión dentro de la funda sea igual a la presión atmosférica. 12) Fije la abrazadera de la funda. Compruebe si las fundas están deformadas o tienen entalladuras. [A] : Lado del diferencial (derecha) [B] : Lado del diferencial (izquierda) 4A2-4 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE Materiales necesarios de servicio Material Grasa de litio Agente de sellado Producto SUZUKI Recomendado (número de pieza) SUPER GRASA A DE SUZUKI (99000-25010) PRODUCTO DE SELLADO 366E (99000-31090) Uso • Sello de aceite de eje propulsor • Parte de mangueta del eje propulsor RH del lado del diferencial • Brida del eje propulsor EJES DE TRANSMISIÓN 4B-1 SECCIÓN 4B EJES DE TRANSMISIÓN NOTA: Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del Manual de Servicio mencionado en el PREFACIO de este manual. CONTENIDO Descripción general........................................... 4B-1 Servicio en el vehículo ...................................... 4B-2 Eje de transmisión ........................................... 4B-2 Especificaciones de pares de apriete .............. 4B-2 Material necesario de servicio .......................... 4B-2 4B Descripción general En el eje de transmisión delantero se han instalado dos juntas universales de velocidad variable -llamadas juntas cardán. El eje de transmisión trasero incorpora una junta universal de velocidad variable, dos juntas universales de velocidad constante y un soporte central de montura de caucho. En el extremo delantero del eje de transmisión trasero se ha instalado una junta cardán del mismo tipo que la junta cardán del eje de transmisión delantero. En el extremo trasero del eje de transmisión trasero se ha instalado una junta de velocidad constante tipo bola y jaula (BJ). En el medio del eje de transmisión trasero -justo detrás del soporte central- se ha instalado una junta de velocidad constante tipo desplazamiento doble (DOJ). La mayoría de las juntas universales no necesitan mantenimiento. Su lubricación dura toda la vida útil de la junta universal y no pueden ser lubricadas en el vehículo. Si una junta universal o produce ruido o se desgasta, debe ser reemplazada. El eje de transmisión es una unidad equilibrada. Por consiguiente, debe ser manipulado con cuidado para mantener el equilibrado. 1. Eje de transmisión delantero 2. Eje de transmisión trasero 4B-2 EJES DE TRANSMISIÓN Servicio en el vehículo Eje de transmisión Para las descripciones diferentes de las incluidas a continuación, refiérase a la misma sección del Manual de Servicio mencionado en el PREFACIO de este manual. INSTALACIÓN Emplee las especificaciones siguientes para el apriete de las tuercas de bridas de junta universal. Aplique producto bloqueador a las roscas de perno de la brida del eje de transmisión trasero, si es reutilizada. “A” : Producto de sellado n° 99000-32110 Par de apriete Tuercas de brida de eje de transmisión delantero (a) : 50 N·m (5,0 kg-m) Tuercas de brida de eje de transmisión trasero (a) : 60 N·m (6,0 kg-m) Especificaciones de pares de apriete Piezas de sujeción Tuercas de brida de eje de transmisión delantero Tuercas de brida de eje de transmisión trasero Pernos de soporte central N•m 50 60 50 Par de apriete kg-m 5,0 6,0 5,0 lb-ft 36,5 46,5 36,5 Material necesario de servicio Material Producto de bloqueo de roscas Producto SUZUKI Recomendado (número de pieza) THREAD LOCK CEMENT SUPER 1322 (99000-32110) Uso • Pernos de brida de eje de transmisión trasero )5(126 6(&&,Ï1 )5(126 $'9(57(1&,$ 3DUDORVYHKtFXORVHTXLSDGRVFRQHO6LVWHPD6XSOHPHQWDULRGH6XMHFLyQ&ROFKyQGHDLUH /RVVHUYLFLRVTXHGHEDQVHUHIHFWXDGRVHQRDOUHGHGRUGHORVFRPSRQHQWHVRGHOFDEOHDGRGHOVLVWHPD 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6,67(0$'()5(126$17,%/248(2$%6( &RQMXQWR7HFK,QVWUX PHQWRGHH[SORUDFLyQ 68=8.,5HILpUDVHDOD 127$% 127$ $(VWHFRQMXQWRLQFOX\HORVDUWtFXORVVLJXLHQWHV\UHHPSOD]DHOFRQMXQWR7HFK &DMD GHO LQVWUXPHQWR 0DQXDO GHO 2SHUDGRU 7HFK $ &DEOH '/& 6RQGDFDEOH GH SUXHED &DEOHGHDOLPHQWDFLyQHOpFWULFD$GDSWDGRUGHFDEOH'/&$GDSWDGRUGHDXWRGLDJQyVWLFR %(VWHFRQMXQWRLQFOX\HORVDUWtFXORVVLJXLHQWHV\UHHPSOD]DHOFRQMXQWR7HFK$ 7HFK7DUMHWD3&0&,$&DEOH'/&$GDSWDGRU6$(&DEOHSDUDHQFHQGHGRUGHFLJDUUL OORV $GDSWDGRU GH FLUFXLWR HQ EXFOH '/& &DEOH GH DOLPHQWDFLyQ GHVGH EDWHUtD &DEOH 56 $GDSWDGRU 56 &RQHFWRU HQ EXFOH FHUUDGR GH 56 &DMD GHO LQVWUXPHQWR $OLPHQWDFLyQ HOpFWULFD (6,67(0$'()5(126$17,%/248(2$%6 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-1 SECCIÓN 6-1 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) ADVERTENCIA: Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire): • Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en “Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves. • Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM). NOTA: Según sean las especificaciones del vehículo, los sistemas (piezas) siguientes son o no utilizados en el vehículo específicamente concernido. No olvide esto cuando efectúe los trabajos de servicio. • Conector de verificación • Sensor de CKP • Sensor de MAP • Válvula de EGR • Sensor calentado de oxígeno, o resistencia de ajuste de CO • Convertidor catalítico de tres vías, convertidor de tres vías calentado CONTENIDO Información general.......................................... 6-1-4 Nota sobre la limpieza y cuidado .................... 6-1-4 Información general sobre el servicio del motor............................................................... 6-1-4 Precauciones para el servicio del sistema de combustible................................................ 6-1-5 Procedimiento de alivio de la presión de combustible..................................................... 6-1-6 Procedimiento de comprobación de fugas de combustible................................................ 6-1-6 Diagnóstico del motor ...................................... 6-1-7 Descripción general ........................................ 6-1-7 Sistema de diagnóstico en el vehículo (Vehículo sin conector de verificación) ........... 6-1-7 Sistema de diagnóstico en el vehículo (Vehículo con conector de verificación) ........ 6-1-11 Precauciones para diagnosticar desperfectos ................................................. Tabla de flujo de diagnóstico del motor ........ Comprobación de la luz indicadora de mal funcionamiento (MIL) ............................. Comprobación de código de diagnóstico (DTC) ............................................................ Borrado del código de diagnóstico (DTC)..... Tabla de código de diagnóstico (DTC) ......... Para el sistema de A/T (Refiérase a la sección 7B1, para el diagnóstico) ............. Para el sistema de control del inmovilizador (Refiérase a la sección 8G, para el diagnóstico)................................... Tabla de a prueba de fallos .......................... Datos del instrumento de exploración........... 6-1-12 6-1-13 6-1-18 6-1-18 6-1-19 6-1-21 6-1-24 6-1-25 6-1-26 6-1-27 6-1 6-1-2 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) Definiciones de los datos del instrumento de exploración ....................... Tabla de diagnóstico del motor ..................... Comprobación del módulo de PCM (ECM) y sus circuitos................................................ Tabla A-1 Comprobación del circuito de la luz indicadora de mal funcionamiento – La luz indicadora no se enciende con el interruptor de encendido en la posición ON (Pero con el motor parado) ........................... Tabla A-2 Comprobación del circuito de la luz indicadora de mal funcionamiento – La luz indicadora permanece encendida después del arranque del motor ................... Tabla A-3 Comprobación de la luz indicadora de mal funcionamiento – La luz de MIL destella con el interruptor de encendido en la posición ON (Vehículo con conector de verificación) ........ Tabla A-4 Comprobación de la luz indicadora de mal funcionamiento – La luz de MIL no destella o permanece encendida con el terminal del interruptor de diagnóstico conectado a masa (Vehículo con conector de verificación) ........ Tabla A-5 Comprobación del circuito de alimentación eléctrica y de masa del módulo de ECM (PCM) – La luz indicadora de MIL no se enciende cuando el interruptor de encendido está en la posición ON, y el motor gira pero no arranca............................ DTC P0100 (DTC N° 33, 34) Mal funcionamiento del circuito de flujo de masa de aire ................................................. DTC P0110 (DTC N° 23, 25) Mal funcionamiento del circuito de temperatura del aire de admisión (IAT)......... DTC P0115 (DTC N° 14, 15) Mal funcionamiento del circuito de temperatura del refrigerante del motor.......... DTC P0120 (N° 21, 22) Mal funcionamiento del circuito de posición de la mariposa de gases................. DTC P0121 Problema de intervalo/ funcionamiento del circuito de posición de la mariposa de gases .................................... DTC P0130 (DTC N° 13) Mal funcionamiento del circuito del HO2S-1 (banco 1), o no se detecta actividad del sensor ........................................................... DTC P0133 Respuesta lenta del circuito del HO2S-1 (banco 1) ................................... DTC P0135 Mal funcionamiento del circuito del calentador del HO2S-1 (banco 1)............ DTC P0136 Mal funcionamiento del circuito del HO2S-2 (banco 1) ................................... DTC P0141 Mal funcionamiento del circuito del calentador del HO2S-2 (banco 1)............ 6-1-31 6-1-35 6-1-40 6-1-49 6-1-50 6-1-51 6-1-51 6-1-52 6-1-54 6-1-56 6-1-58 6-1-60 6-1-62 6-1-64 6-1-66 6-1-67 6-1-69 6-1-71 DTC P0150 (DTC N° 26) Mal funcionamiento del circuito del HO2S-1 (banco 2), o no se detecta actividad del sensor ........................................................... 6-1-73 DTC P0153 Respuesta lenta del circuito del HO2S-1 (banco 2) ................................... 6-1-76 DTC P0155 Mal funcionamiento del circuito del calentador del HO2S-1 (banco 2)............ 6-1-77 DTC P0156 Mal funcionamiento del circuito del HO2S-2 (banco 2) ................................... 6-1-79 DTC P0161 Mal funcionamiento del circuito del calentador del HO2S-2 (banco 2)............ 6-1-81 DTC P0171/P0172 Sistema de combustible demasiado pobre/rico (banco 1) ................... 6-1-83 DTC P0174/P0175 Sistema de combustible demasiado pobre/rico (banco 2) ................... 6-1-85 DTC P0300/P0301/P0302/P0303/P0304/ P0305/P0306 Se detecta fallo de encendido/ fallo de encendido en cilindro 1/fallo de encendido en cilindro 2/fallo de encendido en cilindro 3/fallo de encendido en cilindro 4/fallo de encendido en cilindro 5/fallo de encendido en cilindro 6 ................................. 6-1-87 DTC P0325 (DTC N° 43) Mal funcionamiento del circuito del sensor de detonación................................................ 6-1-89 DTC P0335 Mal funcionamiento del circuito del sensor de posición del cigüeñal .. 6-1-91 DTC P0340 (DTC N° 42) Mal funcionamiento del circuito del sensor de posición del árbol de levas ....................... 6-1-93 DTC P0400 Mal funcionamiento del flujo de recirculación de gases de escape............ 6-1-96 DTC P0403 (DTC N° 51) Mal funcionamiento del circuito del flujo de recirculación de gases de escape............ 6-1-99 DTC P0420 Eficacia del sistema de catalizador, inferior al límite (banco 1) ........ 6-1-101 DTC P0430 Eficacia del sistema de catalizador, inferior al límite (banco 2) ........ 6-1-103 DTC P0443 Mal funcionamiento del circuito de la válvula de control de purga del sistema de control de EVAP.................. 6-1-105 Comprobación del sistema de purga del recipiente de EVAP ................................. 6-1-107 Inspección de conducto de vacío............ 6-1-107 Inspección de manguera de vacío .......... 6-1-108 Comprobación de la válvula de purga del recipiente de EVAP y su circuito ....... 6-1-108 Comprobación de la válvula de purga del recipiente de EVAP ........................... 6-1-108 DTC P0460 Entrada alta del circuito del sensor de nivel del combustible .................. 6-1-110 DTC P0500 (DTC N° 24) Mal funcionamiento del sensor de velocidad del vehículo................................. 6-1-112 DTC P0505 Mal funcionamiento del sistema de control del aire de ralentí .......... 6-1-115 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-3 DTC P0601 (DTC N° 71) Error de suma de control de la memoria del módulo de control interno ............................................. DTC P1408 Mal funcionamiento del circuito del sensor de presión absoluta del colector.................................................. DTC P1450/P1451 Problema de funcionamiento del circuito del sensor de presión barométrica .................................... DTC P1500 Mal funcionamiento del circuito de señal de arranque del motor...... DTC P1510 Mal funcionamiento de la alimentación eléctrica de reserva del módulo de ECM .......................................... Tabla B-1 Comprobación del circuito de la bomba de combustible ............................ ‘ 6-1-117 6-1-118 6-1-120 6-1-121 6-1-122 6-1-123 Tabla B-2 Comprobación de los inyectores de combustible y circuito ........... Tabla B-3 Comprobación de la presión de combustible................................................. Tabla B-4 Comprobación del sistema de control del aire de ralentí ............................ Tabla B-5 Comprobación de circuitos de señal del A/C (si está equipado) ................. Tabla B-6 Comprobación del sistema de control del relé del motor del ventilador del condensador del A/C (Si está equipado)....................................... 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6LVWHPD GH FRPEXVWLEOH GHPDVLDGR SREUHGHPDVLDGR ULFR \ '7& 3 0DOIXQFLRQDPLHQWRGHOIOXMRGH(*5 ± '7&3333333'HWHFFLyQGHIDOORGHHQFHQGLGR $QWHV GH OD FRPSUREDFLyQ DVHJ~UHVH GH OHHU ODV ³35(&$8&,21(6 3$5$ (/ 6(59,&,2 '( &,5&8,726 (/e&75,&26³HQODVHFFLyQ$\DSOtTXHODVHVWULFWDPHQWH 5HHPSOD]RGHOPyGXORGH(&03&0 &XDQGRUHHPSODFHSRUXQPyGXORGH(&03&0HQEXHQHVWDGRFRPSUXHEHODVFRQGLFLRQHVVLJXLHQWHV'HMDU GHODGRHVWDYHULILFDFLyQSXHGHGDxDUHOPyGXORGH(&03&0HQEXHQHVWDGR ± (OYDORUGHODUHVLVWHQFLDGHWRGRVORVUHOpV\DFWXDGRUHVHVFRPRHVSHFLILFDGRUHVSHFWLYDPHQWH ± (OVHQVRUGH0$)VHQVRUGH0$3\HOVHQVRUGH73HVWiQHQEXHQDVFRQGLFLRQHV\QLQJXQRGHORVFLUFXLWRV GHDOLPHQWDFLyQHOpFWULFDGHHVWRVVHQVRUHVHVWiFRUWRFLUFXLWDGRDPDVD INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-13 Tabla de flujo de diagnóstico del motor Para mayores detalles acerca de cada paso, refiérase a las páginas siguientes. Paso Operación 1 Análisis de la queja del cliente 1) Efectúe el análisis de la queja del cliente. ¿Se efectuó el análisis de la queja del cliente? 2 Comprobación de DTC/datos de imagen congelada 1) Comprobación de DTC/datos de imagen congelada ¿Hay algún(os) DTC de mal funcionamiento? 3 4 5 6 7 8 9 10 11 Inspección visual 1) Efectúe la inspección visual. ¿Hay alguna condición defectuosa? Inspección visual 1) Efectúe la inspección visual. ¿Hay alguna condición defectuosa? Confirmación de síntomas de desperfecto 1) Confirme síntomas de desperfecto basándose en el análisis de la queja del cliente, DTC/datos de imagen congelada, en el paso 1. ¿Se identificó un síntoma de desperfecto? Nueva comprobación de DTC/datos de imagen congelada 1) Nueva comprobación de DTC/datos de imagen congelada. ¿Hay algún(os) DTC de mal funcionamiento? Nueva comprobación de DTC/datos de imagen congelada 1) Nueva comprobación de DTC/datos de imagen congelada. ¿Hay algún(os) DTC de mal funcionamiento? Inspección básica del motor 1) Compruebe y repare de acuerdo con la “TABLA DE FLUJO DE INSPECCIÓN BÁSICA” y la “TABLA DE DIAGNÓSTICO DEL MOTOR”, en esta sección. ¿Están completadas la comprobación y la reparación? Localización y reparación de desperfectos para el DTC 1) Compruebe y repare de acuerdo con la Tabla de flujo de diagnóstico del DTC aplicable, en esta sección. ¿Están completadas la comprobación y la reparación? Compruebe los problemas intermitentes 1) Compruebe los desperfectos intermitentes refiriéndose a “Mal funcionamiento intermitente y conexión mala”, en la sección “INFORMACIÓN GENERAL”. ¿Hay alguna condición defectuosa? Prueba de confirmación final 1) Borre el DTC, si hay alguno. 2) Efectúe la prueba de confirmación final. Refiérase a “PROCEDIMIENTO DE CONFIRMACIÓN DE DTC”, en esta sección. ¿Hay algún síntoma de problema, un DTC de mal funcionamiento o alguna condición anormal? Sí Vaya al paso 2. No Efectúe el análisis de la queja del cliente. Registro de DTC/datos de imagen congelada Borre DTC. Vaya al paso 3. Repare o reemplace la pieza defectuosa. Vaya al paso 11. Repare o reemplace la pieza defectuosa. Vaya al paso 11. Vaya al paso 6. Vaya al paso 4. Vaya al paso 5. Vaya al paso 8. Vaya al paso 7. Vaya al paso 9. Vaya al paso 8. Vaya al paso 9. Vaya al paso 10. Vaya al paso 11. Compruebe y repare la(s) pieza(s) defectuosa(s). Vaya al paso 11. Vaya al paso 11. Compruebe y repare la(s) pieza(s) defectuosa(s). Vaya al paso 11. Repare o reemplace la pieza defectuosa. Vaya al paso 11. Vaya al paso 11. Vaya al paso 6. FIN. 6-1-14 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) PASO 1. ANÁLISIS DE LA QUEJA DEL CLIENTE Tal como descritos por el cliente, registre los detalles del problema (fallos, quejas), y cómo se presentó el problema. Para este propósito, el empleo de un formulario de inspección facilitará la colecta de informaciones hasta el punto requerido para efectuar el adecuado análisis y diagnóstico. NOTA: El formulario anterior es una muestra estándar. 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NUEVA COMPROBACIÓN Y REGISTRO DEL DTC Para el procedimiento de comprobación, refiérase a “COMPROBACIÓN DE DTC”, en esta sección. PASO 8. TABLA DE INSPECCIÓN BÁSICA DEL MOTOR Y DE DIAGNÓSTICO DEL MOTOR En primer lugar, efectúe la inspección básica del motor de acuerdo con la “TABLA DE FLUJO DE INSPECCIÓN BÁSICA DEL MOTOR”. Cuando se haya llegado al fin de la tabla de flujo, verifique las piezas del sistema que se sospecha son una causa posible refiriéndose para esto a la “TABLA DE DIAGNÓSTICO DEL MOTOR”, y basándose en los síntomas que se presentan en el vehículo (síntomas obtenidos de los diferentes pasos del análisis de la queja del cliente, de la confirmación de síntomas de desperfecto y/o de la inspección básica del motor), y entonces proceda a reparar o reemplazar las piezas defectuosas, si las hay. Tabla de flujo de inspección básica del motor Paso Operación Sí 1 ¿Se aplicó la “TABLA DE FLUJO DE DIAGNÓSTICO DEL MOTOR”? Vaya al paso 2. 2 3 4 5 6 7 8 9 10 Compruebe la tensión de la batería. ¿Es la tensión 11 V, o más? ¿Gira el motor para arrancar? ¿Arranca el motor? Compruebe el régimen de ralentí del motor/servicio de la válvula de IAC refiriéndose a “COMPROBACIÓN DEL RÉGIMEN DE RALENTÍ/ SERVICIO DE LA VÁLVULA DE IAC”, en la sección 6E2. ¿Está el resultado de la comprobación de acuerdo con las especificaciones? Compruebe el calado del encendido. Refiérase a “COMPROBACIÓN DEL CALADO DEL ENCENDIDO”, en la sección 6F2. ¿Está el resultado de la comprobación de acuerdo con las especificaciones? Vaya al paso 3. Vaya al paso 4. Vaya al paso 5. Vaya al paso 6. No Vaya a la “TABLA DE FLUJO DE DIAGNÓSTICO DEL MOTOR”, en esta sección. Cargue o reemplace la batería. Vaya a “DIAGNÓSTICO”, en la sección 6H. Vaya al paso 7. Vaya a “TABLA DE DIAGNÓSTICO DEL MOTOR”, en esta sección. Ajuste el calado del encendido. Vaya a “TABLA DE DIAGNÓSTICO DEL MOTOR”, en esta sección. Vaya al paso 8. Compruebe la alimentación de combustible, de la manera siguiente : Vaya al paso 9. 1) Verifique y asegúrese de que hay suficiente combustible en el depósito de combustible. 2) Coloque el interruptor de encendido en la posición ON, durante 3 segundos, y enseguida en la posición OFF. Repita esto unas pocas veces. ¿Se siente la presión de retorno de combustible (sonidos de retorno del combustible) en la manguera de retorno de combustible, cuando se coloca el interruptor de encendido en la posición ON? Vaya a la “TABLA Vaya a la “TABLA Compruebe el funcionamiento de la bomba de combustible. B-1 DE FLUJO 1) ¿Se oyó el sonido de funcionamiento de la bomba de combusti- B-3 DE FLUJO DE DIAGNÓSDE DIAGNÓSble, desde el llenador de combustible -durante 3 segundos, TICO”, en esta aproximadamente- después de haber colocado el interruptor de TICO”, en esta sección. sección. encendido en la posición ON, y luego ya no hubo más sonido? Compruebe la chispa de encendido. Refiérase a “PRUEBA DE LA Vaya al paso 10. Vaya a “DIAGCHISPA DE ENCENDIDO”, en la sección 6E2. NÓSTICO”, en la ¿Está en buenas condiciones? sección 6F2. Vaya a la “TABLA Compruebe el inyector de combustible. Refiérase a “INSPECCIÓN Vaya a “TABLA B-2 DE FLUJO DE INYECTOR DE COMBUSTIBLE”, en la sección 6E2. DE DIAGNÓSDE DIAGNÓS¿Está en buenas condiciones? TICO DEL MOTOR”, en esta TICO”, en esta sección. sección. ,1)250$&,Ï1*(1(5$/<',$*1Ï67,&2'(/0272502725+ 3$62/2&$/,=$&,Ï1<5(3$5$&,Ï1'('(63(5)(&7263$5$'7& %DViQGRVHHQHO'7&LQGLFDGRHQHOSDVRy\UHILULpQGRVHDODWDEODGHIOXMRGHGLDJQyVWLFRGHO'7&FRQFHUQLGR HQHVWDVHFFLyQXELTXHHOOXJDUGHOGHVSHUIHFWRVHQVRULQWHUUXSWRUPD]RGHFDEOHVFRQHFWRUDFWXDGRUPyGXORGH (&03&0XRWUDSLH]D\SURFHGDDUHSDUDURUHHPSOD]DUODVSLH]DVGHIHFWXRVDV 3$62&20352%$&,Ï13$5$352%/(0$6,17(50,7(17(6 &RPSUXHEHODVSLH]DVHQODVTXHHVSRVLEOHTXHVHSUHVHQWHXQGHVSHUIHFWRLQWHUPLWHQWHSRUHMHPSORPD]RVGH FDEOHVFRQHFWRUHVHWF5HILpUDVHD³$9(5Ë$,17(50,7(17(<&21(;,Ï10$/$´HQODVHFFLyQ$\HQORVFLU FXLWRVUHODFLRQDGRVFRQHO'7&UHJLVWUDGRHQHOSDVR 3$62358(%$'(&21),50$&,Ï1),1$/ &RQILUPHTXHHOVtQWRPDGHOSUREOHPDKDGHVDSDUHFLGR\TXHHOPRWRUHVWiH[HQWRGHFXDOTXLHUFRQGLFLyQDQRUPDO 6LORTXHKDVLGRUHSDUDGRHVWiUHODFLRQDGRFRQHO'7&ERUUHHO'7&XQDYH]HIHFW~HHOSURFHGLPLHQWRGHFRQILUPD FLyQGH'7&\FRQILUPHTXHQRKD\LQGLFDGRQLQJ~Q'7&GHPDOIXQFLRQDPLHQWRFyGLJRQRUPDOLQGLFDGR 6-1-18 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) Comprobación de la luz indicadora de mal funcionamiento (MIL) 1) Coloque el interruptor de encendido en la posición ON (pero con el motor parado), y compruebe que la luz (1) de MIL se enciende. Si la luz de MIL no se enciende, vaya a la “Tabla A-1 de Flujo de diagnóstico” para proceder a la localización y reparación de desperfectos. 2) Haga arrancar el motor y compruebe que la luz de MIL se apaga. 3) Si la luz de MIL permanece encendida y no hay DTC memorizado en el módulo de ECM (PCM), vaya a la “Tabla A-2 de Flujo de diagnóstico” para proceder a la detección y reparación de desperfectos. Comprobación de código de diagnóstico (DTC) [Utilizando el instrumento de exploración SUZUKI] 1) Prepare el instrumento de exploración tipo producto libre, o el instrumento de exploración SUZUKI (2). 2) Con el interruptor de encendido colocado en la posición OFF, conecte el instrumento de exploración al conector (3) de enlace de datos (DLC), instalado en el lado inferior del tablero de instrumentos, en el lado del asiento del conductor. Herramienta especial (A) : Instrumento de exploración SUZUKI 3) Coloque el interruptor de encendido en la posición ON y compruebe que la luz de MIL se enciende. 4) Lea el DTC y datos de la imagen congelada, de acuerdo con las instrucciones mostradas en el instrumento de exploración, e imprima o anote estos datos. Para mayores detalles, refiérase al Manual del Operador del instrumento de exploración. Si la comunicación entre el instrumento de exploración y el módulo de ECM (PCM) es imposible, compruebe la comunicabilidad del instrumento de exploración conectándolo al módulo de ECM (PCM) de otro vehículo. Si ahora la comunicación es posible, esto indica que el instrumento de exploración está en buenas condiciones. 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(Temperatura del refrigerante del motor, °C) Es detectada por el sensor de temperatura del refrigerante del motor. INTAKE AIR TEMP (°C) (Temperatura del aire de admisión) Es detectada por el sensor de temperatura del aire de admisión. DESIRED IDLE (Régimen de ralentí deseado, rpm) El régimen de ralentí deseado es un parámetro interno del módulo de ECM (PCM) que indica el régimen de ralentí requerido por el módulo de ECM (PCM). Si el motor no está funcionando, este número no es válido. CLOSED THROT POS (Posición cerrada de la mariposa de gases, ON/OFF) Este parámetro será ON cuando la mariposa de gases esté completamente cerrada. O indicará OFF cuando la mariposa de gases no esté cerrada completamente. IAC FLOW DUTY (Ciclo de trabajo de flujo del IAC, %) Este parámetro indica el porcentaje de abertura de la válvula de IAC que controla el flujo de derivación de aire. ENGINE SPEED (Régimen del motor) (rpm) Es calculada mediante impulsiones de referencia procedentes del sensor de posición del árbol de levas. SHORT FT B1 (Reajuste de plazo corto de combustible, banco 1, %) / SHORT FT B2 (Reajuste de plazo corto de combustible, banco 2, %) El valor del reajuste de plazo corto del combustible representa las correcciones de plazo corto hechas al cálculo de la mezcla de aire/combustible. Un valor “0” indica que no hay corrección, un valor superior a “0” indica una corrección de enriquecimiento de la mezcla, y un valor inferior a “0” indica una corrección de empobrecimiento de la mezcla de aire/combustible. LONG FT B1 (Reajuste de plazo largo de combustible, banco 1, %) / LONG FT B2 (Reajuste de plazo largo de combustible, banco 2, %) El valor del reajuste de plazo largo del combustible representa las correcciones de plazo largo hechas al cálculo de la mezcla de aire/combustible. Un valor “0” indica que no hay corrección, un valor superior a “0” indica una corrección de enriquecimiento de la mezcla, y un valor inferior a “0” indica una corrección de empobrecimiento de la mezcla de aire/combustible. IGNITION ADVANCE (Avance del calado del encendido del cilindro N° 1, °) El calado del encendido del cilindro N° 1 es controlado por el módulo de ECM (PCM). El calado de encendido actual debe ser comprobado utilizando la luz estroboscópica de calado. BATTERY VOLTAGE (Tensión de la batería) (V) Este parámetro indica la tensión positiva de la batería que llega al módulo de ECM (PCM), procedente del relé principal. MAF (Caudal de flujo de masa de aire, g/s) Representa la masa total de aire que entra en el colector de admisión, la que es medida por el sensor de flujo de masa de aire. INJ PULSE WIDTH B1 (Duración de la impulsión de inyección de combustible, banco 1, msec) / INJ PULSE WIDTH B2 (Duración de la impulsión de inyección de combustible, banco 2, msec) Este parámetro indica la duración de la activación (levantamiento de la aguja) del inyector, que es enviada por el módulo de ECM (PCM). THROTTLE POS (Posición absoluta de la mariposa de gases, %) Cuando la mariposa de gases está en la posición completamente cerrada, la abertura de la mariposa de gases está indicada por 0 %, y cuando está en la posición abierta completamente, la posición de la mariposa está indicada por 100 %. ,1)250$&,Ï1*(1(5$/<',$*1Ï67,&2'(/0272502725+ 736(162592/77HQVLyQGHVDOLGDGHOVHQVRUGH739 /DOHFWXUDGHOVHQVRUGHSRVLFLyQGHODPDULSRVDGHJDVHVVXPLQLVWUDLQIRUPDFLRQHVHQIRUPDGHWHQVLyQVREUHOD DEHUWXUDGHODPDULSRVDGHJDVHV 26%67HQVLyQGHVDOLGDGHOVHQVRU+26GHEDQFR926%67HQVLyQGHVDOLGDGHOVHQ VRU+26GHEDQFR9 (VWHVHQVRULQGLFDODWHQVLyQGHVDOLGDGHO6(1625+26LQVWDODGRHQHOFROHFWRUGHHVFDSHSUHFDWDOL]DGRU 26%67HQVLyQGHVDOLGDGHOVHQVRU+26GHEDQFR926%67HQVLyQGHVDOLGDGHOVHQ VRU+26GHEDQFR9 (VWHVHQVRULQGLFDODWHQVLyQGHVDOLGDGHO6(1625+26LQVWDODGRHQHOWXERGHHVFDSHSRVWFDWDOL]DGRU(V XWLOL]DGRSDUDGHWHFWDUODGHWHULRUDFLyQGHOFDWDOL]DGRU )8(/6<67(0%(VWDGRGHOVLVWHPDGHFRPEXVWLEOHEDQFR)8(/6<67(0%(VWDGRGHOVLVWHPD GHFRPEXVWLEOHEDQFR 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HO FDPELR DXWRPiWLFR GH HQJUDQDMH GH OD WUDQVPLVLyQ DXWRPiWLFD XWLOL]DQGR HVWDVVHxDOHVGHDFXHUGRFRQODVHxDOHPLWLGDSRUHOVHQVRUGHSRVLFLyQGHODPDULSRVDGHJDVHV73 *($5326,7,213RVLFLyQGHHQJUDQDMHy /DSRVLFLyQGHHQJUDQDMHHVGHWHUPLQDGDEDViQGRVHHQODVVHxDOHVGHHVWDGRGHFRPDQGRJHQHUDGDVSRUHO3&0\ HQYLDGDVDODVYiOYXODVVROHQRLGHV$\%\\YLVXDOL]DGDVHQODIRUPDPRVWUDGDHQODWDEODVLJXLHQWH 9,68$/, =$&,Ï1 9È/98/$62/( 12,'($'(&$0%,2 21 21 2)) 2)) 9È/98/$62/( 12,'(%'(&$0%,2 2)) 21 21 2)) 6+,)762/&20021&RPDQGRGHYiOYXODVROHQRLGH$GHFDPELRYHULILFDFLyQ212)) &2121&RPDQGRGHDFWLYDFLyQ21HQYLDGRDODYiOYXODVROHQRLGH$GHFDPELR &212))1RVHHVWiHPLWLHQGRHOFRPDQGRSDUDHOIXQFLRQDPLHQWR 02121+D\IOXMRGHFRUULHQWHHOpFWULFDDODYiOYXODVROHQRLGH$GHFDPELR 0212))1RHVWiSDVDQGRHOHFWULFLGDG 6-1-34 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) SHIFT SOL #2 COM/MON (Comando de válvula solenoide #2 B de cambio/verificación, ON/OFF) CON-ON : Comando de activación (ON) enviado a la válvula solenoide-B #2 de cambio. CON-OFF : No se está emitiendo el comando para el funcionamiento. MON-ON : Hay flujo de corriente eléctrica a la válvula solenoide-B #2 de cambio. MON-OFF : No está pasando electricidad. TCC SOL CON/MON (Comando de válvula solenoide del embrague del convertidor de par/verificación, ON/OFF) CON-ON : Comando de activación (ON) enviado a la válvula solenoide de TCC. CON-OFF : No se está emitiendo el comando para el funcionamiento. MON-ON : Hay flujo de corriente eléctrica a la válvula solenoide de TCC. MON-OFF : No está pasando electricidad. TRANS RANGE (Señal P, R, N, D, 2 ó L de posición de la transmisión) Indica la posición de la transmisión de acuerdo con la señal del interruptor de posición de la transmisión. BRAKE SW (Frenos, luces de parada, interruptor, ON/OFF) OFF : El pedal de freno está liberado. ON : El pedal de freno está presionado. O/D OFF SW (Interruptor de corte de sobremarcha, ON/OFF) OFF : Interruptor de corte de sobremarcha, desactivado (OFF). ON : Interruptor de corte de sobremarcha, activado (ON). MODE SELECT SW (Interruptor de cambio potencia/normal, potencia/normal) POWER : El botón del interruptor está en la posición POWER. NORMAL El botón del interruptor está en la posición NORMAL. 4WD-L SW (Interruptor de BAJA-4WD, ON/OFF) ON : La palanca de transferencia cambiada a la posición 4L. 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MOTOR (MOTOR H27) 6-1-63 LOCALIZACIÓN Y REPARACIÓN DE AVERÍAS Paso Operación Sí 1 ¿Se aplicó la “TABLA DE FLUJO DE DIAGNÓSTICO Vaya al paso 2. DEL MOTOR”? 2 3 4 5 6 ¿Se detecta DTC relacionado con el sensor de TP (DTC P0120)? No Vaya a la “TABLA DE FLUJO DE DIAGNÓSTICO DEL MOTOR”, en esta sección. Vaya al paso 3. Vaya a la Tabla de flujo de diagnóstico del DTC aplicable. ¿Tiene un instrumento de exploración SUZUKI? Vaya al paso 4. Vaya al paso 5. Compruebe el sensor de TP y su circuito (utilizando el Reemplace por un módulo Vaya al paso 6. de ECM (PCM) en perfecto instrumento de exploración SUZUKI) : 1) Coloque el interruptor de encendido en la posición estado, y vuelva a comprobar. OFF, y conecte el instrumento de exploración SUZUKI al DLC. 2) Coloque el interruptor de encendido en la posición ON y compruebe la tensión de salida del sensor de TP cuando la mariposa de gases está en la posición de ralentí y en la posición abierta completamente. ¿Varía la tensión linealmente dentro de los valores especificados, como mostrado en la figura? Vaya al paso 6. Si se utilizó un voltímetro, Compruebe el sensor de TP y su circuito (no utilicompruebe el estado de la zando el instrumento de exploración SUZUKI) : 1) Coloque el interruptor de encendido en la posición conexión en el terminal C51-3-9. ON. 2) Compruebe la tensión en el terminal C51-3-9 del Si está conforme, reemconector conectado del ECM, cuando la mariposa place por un módulo de ECM (PCM) en buen de gases está en la posición de ralentí y en la estado, y vuelva a comproposición abierta completamente. bar. ¿Varía la tensión linealmente dentro de los valores especificados, como mostrado en la figura? Reemplace el sensor Resistencia alta en el cirCompruebe el sensor de TP : de TP. 1) Coloque el interruptor de encendido en la posición cuito “GRY/RED”, “RED/ GRN” o “GRY/YEL”. OFF. Si el cable y la conexión 2) Desconecte el conector del sensor de TP. están conformes, reem3) Compruebe en cada terminal el estado de la place por un módulo de conexión al sensor de TP. 4) Si están conformes, compruebe la resistencia del ECM (PCM), en buen sensor de TP. Refiérase a “SENSOR DE TP”, en estado, y vuelva a comprobar. la sección 6E2. ¿Es satisfactorio el resultado de la comprobación? Figura para los pasos 4 y 5 1. Tensión 2. Abertura de la mariposa de gases 3. En la posición de ralentí 4. 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³&´(VWHFRQMXQWRLQFOX\HORVDUWtFXORVVLJXLHQWHV\UHHPSOD]DHOFRQMXQWR7HFK$ 7HFK7DUMHWD3&0&,$&DEOH'/&$GDSWDGRU6$(&DEOHSDUDHQFHQGHGRUGHFLJDUUL OORV$GDSWDGRUGHFLUFXLWRHQEXFOH'/&&DEOHGHDOLPHQWDFLyQGHVGHEDWHUtD&DEOH56 $GDSWDGRU56&RQHFWRUHQEXFOHFHUUDGRGH56&DMDGHOLQVWUXPHQWR$OLPHQWDFLyQ HOpFWULFD MECÁNICA DEL MOTOR (MOTOR H27) 6A2-1 SECCIÓN 6A2 MECÁNICA DEL MOTOR (MOTOR H27) ADVERTENCIA: Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire) : • Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en “Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves. • Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM). NOTA: • Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del Manual de Servicio mencionado en el PREFACIO de este manual. • Según sean las especificaciones del vehículo, los sistemas (piezas) siguientes son o no utilizados en el vehículo específicamente concernido. No olvide esto cuando efectúe los trabajos de servicio. – Válvula de EGR – Convertidor catalítico de tres vías calentado – Sensor(es) calentado(s) de oxígeno – Convertidor catalítico de tres vías – Sensor de CKP – Sensor de MAP CONTENIDO Servicio en el vehículo ..................................... 6A2-2 Cuerpo de mariposa de gases y colector de admisión.......................................................... 6A2-2 Colector de escape ......................................... 6A2-9 Tensor de cadena y segunda cadena de distribución de banco (n° 1) izquierdo........... 6A2-13 Ajustador de árbol de levas y de juego de válvula........................................................... 6A2-14 Válvulas y culatas ......................................... 6A2-17 Pistones, aros de pistón, bielas y cilindros ... 6A2-21 Revisión general y reparación de la unidad ..............................................................6A2-26 Conjunto del motor........................................ 6A2-26 Cojinetes principales, cigüeñal y bloque de cilindros......................................................... 6A2-30 COMPROBACIÓN ........................................ 6A2-39 Herramientas especiales ................................6A2-40 6A2 6A2-2 MECÁNICA DEL MOTOR (MOTOR H27) Servicio en el vehículo Cuerpo de mariposa de gases y colector de admisión 1. Caja del depurador de aire 6. Colector de admisión 11. Junta 2. Manguera del aire de admisión 7. Junta del colector de admisión 12. Sensor de IAT Par de apriete 3. Tubo del aire de admisión 8. Conjunto del cuerpo de mariposa de gases 13. Sensor de MAF No vuelva a utilizar 4. Tubo de depósito de compensación 9. Junta del cuerpo de mariposa de gases 14. Sensor de MAP 5. Junta 10. Colector de admisión 15. Tuerca del cuerpo de mariposa de gases 16. Perno del cuerpo de mariposa de gases MECÁNICA DEL MOTOR (MOTOR H27) 6A2-3 DESMONTAJE 1) Alivie la presión de combustible en la tubería de alimentación de combustible. Refiérase a la sección 6. PRECAUCIÓN: Este trabajo no debe ser efectuado cuando el motor está caliente. Si lo hace, esto podría afectar adversamente el catalizador. 2) Desconecte el cable negativo (–) en la batería. 3) Drene el refrigerante del motor. ADVERTENCIA: Para evitar el peligro de quemarse, no saque el tapón de drenaje y la tapa del radiador mientras el motor y el radiador están todavía calientes. El fluido hirviente y el vapor están bajo presión y pueden ser proyectados si el tapón y la tapa se sacan demasiado pronto. 1. Radiador 2. Tapón de drenaje del radiador 4) Desmonte la barra (2) de refuerzo. 5) Desconecte el acoplador del sensor de temperatura de aire de admisión, y el sensor de MAF. 6) Desmonte la cubierta (1) del depósito de compensación. 2 1 7) Desmonte como un solo componente: la caja superior del depurador de aire, manguera de aire de admisión, tubo (1) de aire de admisión, y tubo (2) de depósito de compensación. Al desmontarlos y reinstalarlos, no los desarme. 1 2 6A2-4 MECÁNICA DEL MOTOR (MOTOR H27) 8) Desconecte del cuerpo de la mariposa, el cable (1) del acelerador y el cable (2) de mariposa de la A/T (para vehículos con A/ T). 9) Desconecte las mangueras (3) de agua, del cuerpo de la mariposa de gases. 2 3 3 1 10) Desconecte el acoplador del cable (1) de inyector. 11) Desconecte la manguera (2) del reforzador de freno, del colector de admisión. 2 1 12) Desconecte los acopladores del sensor (1) de TP y de la válvula (2) de IAC. 13) Desconecte el terminal (3) a masa, del colector de admisión. 14) Desconecte el soporte (4) de fijación, del colector de admisión. 2 4 1 3 4 7 1 8 6 2 3 5 9 15) Desconecte los acopladores del sensor de presión absoluta del colector (MAP), válvula de purga del recipiente de EVAP, terminal a tierra, y válvula de EGR. 16) Desconecte la manguera de PCV, de la tapa de culata. Desconecte las mangueras de ventilación, del cuerpo de la mariposa o de la tapa de culata. 17) Desconecte las mangueras de la válvula de purga del recipiente de EVAP y del calentador. 18) Desmonte el tubo de EGR. 1. Válvula de purga del recipiente de EVAP 6. Manguera de PCV 2. Válvula de EGR 7. Manguera de agua 3. Tubo de EGR 8. Manguera de ventilación 4. Manguera de válvula de purga del recipiente de EVAP 9. Acoplador del terminal de masa 5. Manguera del calentador MECÁNICA DEL MOTOR (MOTOR H27) 6A2-5 19) Desconecte las mangueras del calentador, del recipiente de EVAP, de alimentación de combustible y de retorno de combustible. 1. Manguera del calentador 2. Manguera de alimentación de combustible 3. Manguera de retorno de combustible 4. Manguera de recipiente de EVAP 4 3 1 2 20) Desmonte el cuerpo (1) de la mariposa, y el colector (2) de admisión, del colector (3) de admisión. 1 2 3 1 21) Desconecte del colector de admisión: las mangueras de la válvula de PCV, y de la válvula de purga del recipiente de EVAP. 22) Desmonte el cuerpo (1) de la mariposa, del colector de admisión. 23) Desmonte del colector de admisión: la válvula de EGR y la válvula de purga del recipiente de EVAP. 24) Desmonte los pernos (8 piezas) y tuercas (4 piezas) del colector de admisión. 25) Desmonte el colector de admisión. 6A2-6 MECÁNICA DEL MOTOR (MOTOR H27) INSTALACIÓN 1) Instale juntas (1) nuevas de colector de admisión, en las culatas. 2) Instale el colector (1) de admisión. Apriete los pernos y tuercas, al par de apriete especificado. 1 Par de apriete (a) (a) Perno y tuerca del colector de admisión (a) : 23 N·m (2,3 kg-m) (a) (a) 3) Instale el cuerpo (2) de la mariposa, y el captador (1) de admisión, con una junta nueva de cuerpo de mariposa. Apriete los pernos y tuercas, al par de apriete especificado. 1 2 Par de apriete Perno y tuerca de cuerpo de mariposa (b) : 23 N·m (2,3 kg-m) (b) (b) 3 2 4) Instale la válvula (1) de EGR, la válvula (2) de purga del recipiente de EVAP, sensor de presión absoluta del colector (MAP), y cada manguera, en el captador de admisión y en el cuerpo de la mariposa, si han sido desmontadas. Utilice una junta nueva, al instalar la válvula de IAC y la válvula de EGR. 3. Manguera de válvula de purga del recipiente de EVAP 1 5) Instale en el colector de admisión: el cuerpo de la mariposa, y el conjunto del captador de admisión, utilizando juntas nuevas de captador de admisión. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-7 6) Conecte las mangueras del calentador, del recipiente de EVAP, de alimentación de combustible y de retorno de combustible. 1. Manguera del calentador 2. Manguera de alimentación de combustible 3. Manguera de retorno de combustible 4 4. Manguera de recipiente de EVAP 3 1 2 7) Instale el tubo de EGR, con una junta nueva. 8) Conecte las mangueras de la válvula de purga del recipiente de EVAP y del calentador. 9) Conecte las mangueras de PCV, de la ventilación y del agua. 4 7 1 8 6 2 9 1. Válvula de purga del recipiente de EVAP 6. Manguera de PCV 2. Válvula de EGR 7. Manguera del agua 3. Tubo de EGR 8. Manguera de ventilación 4. Manguera de válvula de purga del recipiente de EVAP 9. Acoplador del terminal a masa 5. Manguera del calentador 5 3 10) Conecte los acopladores del sensor de presión absoluta del colector (MAP), válvula de purga del recipiente de EVAP, y válvula de EGR. Fije el mazo de cables con abrazaderas. 11) Instale el soporte (4) de fijación en el captador de admisión. 12) Conecte el terminal (3) a masa al captador de admisión. 13) Conecte los acopladores del sensor (1) de TP y de la válvula (2) de IAC. 2 4 1 3 2 1 14) Conecte la manguera (2) del reforzador de freno, en el colector de admisión. 15) Conecte el acoplador del cable (1) de inyector. 6A2-8 MECÁNICA DEL MOTOR (MOTOR H27) 16) Conecte las mangueras (3) del agua al cuerpo de la mariposa de gases. 17) Conecte al cuerpo de la mariposa de gases: el cable (1) del acelerador y el cable (2) de mariposa de la A/T (para vehículos con A/T). 2 3 3 1 18) Instale en el colector de admisión, el tubo (2) de depósito de compensación, con juntas nuevas; e instale en el cuerpo de la mariposa, el tubo (1) de aire de admisión. 1 2 19) Instale la cubierta (1) del depósito de compensación. 1 20) Instale la caja superior del depurador de aire. 21) Conecte el acoplador al sensor de temperatura del aire de admisión, y el sensor de MAF. 22) Instale la barra (1) de refuerzo. 23) Compruebe que todas las piezas desmontadas han sido instaladas otra vez en su lugar correspondiente. Vuelva a instalar las piezas necesarias que no hayan sido reinstaladas. 24) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección 6B. 25) Conecte el cable negativo a la batería. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-9 26) Después de completar la instalación, compruebe en cada conexión que no hay fugas de combustible. Refiérase al procedimiento descrito en la sección 6. Colector de escape ADVERTENCIA: Para evitar el peligro de quemarse, no efectúe trabajos de servicio en el sistema de escape cuando el sistema esté todavía caliente. El servicio debe efectuarse después de que el sistema se haya enfriado. 1. Colector de escape izquierdo (n° 1) Colector de escape derecho (n° 2) 2. Cubierta de colector de escape 3. Tubo n° 1 de escape A. Sin WU-TWC B. Con WU-TWC DESMONTAJE 1) Desconecte el cable negativo (–) en la batería. 2) Desmonte la caja superior del depurador de aire y la manguera del aire de admisión, si el colector de escape derecho ha sido desmontado. 3) Separe los acopladores de sus soportes, y desconecte en los acopladores los cables conductores de los sensores de oxígeno. 1. Sensor HO2S-1 (conector verde) 2. Sensor HO2S-2 (conector negro) 6A2-10 MECÁNICA DEL MOTOR (MOTOR H27) 4 1 2 3 4) Desconecte el tubo de EGR del colector de escape del banco derecho (n° 2), si el colector de escape derecho ha sido desmontado. 5) Desmonte la guía (3) del medidor de nivel del aceite, si el colector de escape izquierdo ha sido desmontado. 6) Si el colector de escape izquierdo ha sido desmontado, separe el conjunto de la bomba de P/S, de la manera siguiente. a) Afloje la correa de accionamiento de la bomba de P/S, aflojando el perno del tensor. b) Desmonte los pernos de montura de la bomba de P/S. c) Desprenda del bloque de cilindros, el conjunto (4) de bomba de P/S, con sus mangueras. 7) Desmonte la tapa (2) de colector de escape, de colectores (1) de escape. 8) Levante el vehículo. 9) Para el vehículo 4WD, antes de desmontar el eje de transmisión delantero, coloque marcas (1) de coincidencia en la brida de unión y en el eje de transmisión, en la forma mostrada en la figura, para así facilitar la reinstalación. 10) Para el vehículo 4WD, desconecte el eje de transmisión, del diferencial delantero. 11) Desmonte los refuerzos (1) de colector de escape. 2. Tubo n° 1 de escape A. Sin WU-TWC B. Con WU-TWC 12) Desmonte el perno de montaje de la barra estabilizadora, y presione hacia abajo la barra estabilizadora, si el colector de escape derecho ha sido desmontado. 13) Desmonte de las culatas, los colectores de escape y sus juntas. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-11 INSTALACIÓN 1) Instale juntas de colector nuevas en las culatas, y junta de tubo n° 1 en el tubo n° 1 de escape. 2) Instale los colectores de escape. • Siempre instale los pernos nuevos pre-revestidos con adhesivo, en las localizaciones con la marca ✱. • Apriete los pernos y tuercas, de ambos colectores, al par de apriete especificado. Par de apriete Perno y tuerca del colector de escape (a) : 30 N·m (3,0 kg-m) 1. Colector de escape izquierdo (n° 1) 2. Colector de escape derecho (n° 2) 3) Instale la barra estabilizadora, si ha sido desmontada. Refiérase a “BARRA ESTABILIZADORA Y/O CASQUILLOS”, en la sección 3D. 4) Instale los refuerzos de colector de escape (si han sido desmontados). 5) Desmonte el tubo n° 1 (1) de escape. Apriete los pernos del tubo n° 1 de escape, al par de apriete especificado. Par de apriete Perno del tubo n° 1 de escape (b) : 50 N·m (5,0 kg-m) 2. Tubo n° 2 de escape 6) Apriete los pernos del tubo n° 1 de escape, al par de apriete especificado. Par de apriete Tuerca del tubo n° 1 de escape (b) : 50 N·m (5,0 kg-m) 1. Tubo n° 1 de escape 2. Colector de escape A. Sin WU-TWC B. Con WU-TWC 6A2-12 MECÁNICA DEL MOTOR (MOTOR H27) 7) Para instalar el eje de transmisión delantero (si ha sido desmontado), invierta el procedimiento de desmontaje. Cuando instale el eje de transmisión, alinee las marcas (1) de coincidencia. Emplee las especificaciones siguientes para el apriete de la brida de junta universal. Par de apriete Perno de brida de junta universal (c) : 55 N·m (5,5 kg-m) 4 1 2 3 8) Conecte el tubo de EGR, al colector (1) de escape del banco izquierdo (n° 1). 9) Instale las tapas (2) de colector de escape. 10) Instale la guía (3) del medidor de nivel del aceite, con una junta tórica nueva. 11) Instale el conjunto (4) de la bomba de P/S, si fue desmontado. Refiérase a “BOMBA DE SERVODIRECCIÓN”, en la sección 3B1. 12) Ajuste la tensión de la correa propulsora de la bomba de servodirección. Refiérase a “INSPECCIÓN Y AJUSTE DE LA CORREA DE SERVODIRECCIÓN”, en la sección 3B1. 13) Conecte los acopladores de cable conductor de sensores de oxígeno. Asegúrese de fijar los cables conductores, con abrazaderas. 1. Sensor HO2S-1 (conector verde) 2. Sensor HO2S-2 (conector negro) 14) Conecte el cable negativo (–) a la batería. Después de la instalación, haga arrancar el motor y compruebe que no hay fugas de gases. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-13 Tensor de cadena y segunda cadena de distribución de banco (n° 1) izquierdo 1. Segunda cadena de distribución de banco izquierdo 5. Perno de rueda dentada de árbol de levas 9. Perno del ajustador n° 3 de tensor de la cadena de distribución 2. Ajustador n° 3 de tensor de la cadena de distribución 6. Guía n° 4 de la cadena de distribución 10. Tuerca del ajustador n° 3 de tensor de la cadena de distribución 3. Rueda dentada del árbol de levas de admisión de banco izquierdo 7. Guía n° 5 de la cadena de distribución 11. Perno de guía n° 4 de la cadena de distribución 4. Rueda dentada del árbol de levas de escape de banco izquierdo 8. Rueda dentada n° 2 intermedia Par de apriete 6A2-14 MECÁNICA DEL MOTOR (MOTOR H27) Ajustador de árbol de levas y de juego de válvula 1. Segunda cadena de distribución de banco derecho 6. Árbol de levas de admisión de banco izquierdo 11. Guía n° 5 de la cadena de distribución 2. Árbol de levas de escape de banco derecho 7. Árbol de levas de escape de banco izquierdo 12. Ajustador de juego de válvula 3. Árbol de levas de admisión de banco derecho 8. Sujetador de árbol de levas de admisión de banco izquierdo 13. Perno de montaje de árbol de levas 4. Sujetador de árbol de levas de escape de banco derecho 9. Sujetador de árbol de levas de escape de banco izquierdo 5. Sujetador de árbol de levas de admisión de banco derecho 10. Sujetador de árbol de levas de banco izquierdo Par de apriete Aplique aceite de motor a la superficie deslizante de cada pieza. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-15 COMPROBACIÓN Desgaste de la leva Utilice un micrómetro y mida la altura de la leva. Si la altura medida es menor que el límite especificado, reemplace el árbol de levas. Altura de la leva de admisión : Estándar : 40,402 – 40,562 mm Límite : 40,300 mm Altura de la leva de escape : Estándar : 39,428 – 39,588 mm Límite : 39,400 mm Ovalización del árbol de levas Coloque el árbol de levas entre dos bloques en “V”, y utilizando un medidor de cuadrante mida su ovalización. Si la ovalización excede el límite especificado, reemplace el árbol de levas. Límite de ovalización del árbol de levas : 0,04 mm Desgaste de muñequilla del árbol de levas Verifique si las muñequillas del árbol de levas y las monturas del árbol de levas están picadas, con rayas, desgastadas o dañadas. Si se encuentra cualquiera condición de mal estado, reemplace el árbol de levas o la culata, con las monturas. Nunca reemplace la culata sin reemplazar las monturas. Utilice una galga plástica y compruebe la holgura. El procedimiento de ajuste es el siguiente. 1) Limpie las monturas y las muñequillas del árbol de levas. 2) Asegúrese de que todos los ajustadores de válvula han sido desmontados, e instale el árbol de levas en la culata. 3) Coloque un trozo de galga plástica en todo el ancho de la muñequilla del árbol de levas (paralela al árbol de levas). 4) Instale los monturas de árbol de levas. 5) Apriete los pernos de montura del árbol de levas en el orden siguiente (A) : “1” → “17”, [B] : “1” → “19”) como mostrado en la figura, un poco cada vez, y hasta que queden apretados al par de apriete especificado. NOTA: No haga girar el árbol de levas mientras la galga plástica esté instalada. [A] : Banco derecho [B] : Banco izquierdo 6A2-16 MECÁNICA DEL MOTOR (MOTOR H27) 6) Desmonte la montura, y utilizando una escala (2) mida en la envoltura de la galga (1) plástica el punto más ancho de la galga (1). Holgura de muñequilla del árbol de levas : Estándar : 0,045 – 0,099 mm Límite : 0,12 mm Si la holgura medida de la muñequilla del árbol de levas excede el valor límite especificado, mida el calibre (montura) de la muñequilla y el diámetro exterior de la muñequilla del árbol de levas. Reemplace el árbol de levas o el conjunto de culata, según sea la pieza que difiere más de las especificaciones. Diámetro del calibre de la muñequilla del árbol de levas (ADMISIÓN & ESCAPE) : Estándar : 26,000 – 26,033 mm Diámetro exterior de la muñequilla del árbol de levas (ADMISIÓN & ESCAPE) : Estándar : 25,934 – 25,955 mm Ajustador de juego de válvula hidráulica, desgastado Compruebe si el ajustador está picado, con rayas, o dañado. Si se encuentra cualquier condición deficiente, reemplace. Mida el calibre en la culata y el diámetro exterior del ajustador de válvula para determinar la holgura entre la culata y el ajustador de válvula. Si la holgura excede el límite especificado, reemplace el ajustador de válvula o la culata. Diámetro exterior del ajustador de juego de válvula hidráulica : Estándar : 30,959 – 30,975 mm Calibre de culata : Estándar : 31,000 – 31,025 mm Holgura entre la culata y el ajustador : Estándar : 0,025 – 0,066 mm Límite : 0,15 mm MECÁNICA DEL MOTOR (MOTOR H27) 6A2-17 Válvulas y culatas 1. Bloque de cilindros 6. Válvula de escape 11. Sello de aceite de vástago de válvula 16. Perno (perno de cabeza hexagonal) de culata 2. Culata de banco derecho 7. Válvula de admisión 12. Retén de muelle de válvula Par de apriete 3. Culata de banco izquierdo 8. Asiento de muelle de válvula 13. Chaveta semicónica de válvula No vuelva a utilizar 4. Junta de culata de banco derecho El número de lote estampado en la junta de culata debe quedar posicionado hacia arriba (hacia el lado de la culata). 9. Muelle exterior de válvula : Asegúrese bien de posicionar el muelle colocando su extremo inferior (extremo de paso corto) posicionado hacia el fondo (lado del asiento del muelle de válvula). 14. Guía de válvula Aplique aceite de motor a la superficie deslizante de cada pieza. 5. Junta de culata de banco izquierdo : El número de lote estampado en la junta de culata debe quedar posicionado hacia arriba (hacia el lado de la culata). 10. Muelle interior de válvula : Asegúrese bien de posicionar el muelle colocando su extremo inferior (extremo de paso corto) posicionado hacia el fondo (lado del asiento del muelle de válvula). 15. Perno de culata 6A2-18 MECÁNICA DEL MOTOR (MOTOR H27) COMPROBACIÓN Guías de válvula Utilice un micrómetro y un medidor de calibre y mida el diámetro en los vástagos y en las guías de válvula, para poder comprobar la holgura del vástago a la guía. Asegúrese de leer en varios lugares a lo largo de cada vástago y de cada guía. Si la holgura excede el límite especificado, reemplace la válvula y la guía de válvula. Holgura del vástago de válvula a la guía de válvula : Diámetro del vástago de válvula Diámetro interior de guía de válvula Holgura del vástago de válvula a la guía de válvula Admisión Escape Admisión y escape Admisión Escape Estándar 5,965 – 5,980 mm 5,940 – 5,955 mm 5,985 – 6,010 mm Límite – – – 0,035 – 0,045 mm 0,07 mm 0,060 – 0,070 mm 0,09 mm INSTALACIÓN 1) Limpie la superficie de contacto de la culata y del bloque de cilindros. Elimine los restos de aceite, producto de sellado viejo, y el polvo, en las superficies de contacto. 2) Instale los pasadores (4) de detonación en el bloque de cilindros. 3) Aplique producto de sellado “A” a la junta (1) de culata, en la forma mostrada en la figura. “A” : Producto de sellado n° 99000-31150 Cantidad de producto de sellado (Ancho “w”) : 4 mm 4) Instale la junta (1) nueva de culata en el bloque de cilindros, en la forma mostrada en la figura, el número (5) de lote estampado en la junta (1) de culata debe quedar posicionado hacia arriba (hacia el lado de la culata). [A] : Banco derecho (n° 2) [B] : Banco izquierdo (n° 1) 2. Lado de la polea del cigüeñal 3. Lado del volante de inercia MECÁNICA DEL MOTOR (MOTOR H27) 6A2-19 5) Instale la culata, en el bloque de cilindros. Aplique aceite de motor a los pernos de la culata, y apriete los pernos gradualmente, de la manera indicada a continuación. a) Apriete los pernos a 53 N·m (5,3 kg-m) de acuerdo con el orden numérico indicado en la figura. b) Asimismo, tal como en el paso a), apriételos a 84 N·m (8,4 kgm). c) Afloje todos los pernos -en el orden inverso al apriete- hasta que el par de apriete quede reducido a 0. d) Asimismo, tal como en el paso a), apriételos a 53 N·m (5,3 kgm). e) Además, tal como en el paso a), vuelva a apretarlos al par de apriete especificado. Par de apriete Perno de la culata (a) : 105 N·m (10,5 kg-m) Perno de culata (perno hueco hexagonal) (b): 11 N·m (1,1 kg-m) NOTA: No olvide de instalar los pernos (b), como mostrado en la figura. 1. Perno hueco hexagonal 2. Lado de la polea del cigüeñal 3. Lado del volante de inercia [A] Banco derecho [B] Banco izquierdo 6) Instale la tapa de salida de agua 7) Compruebe la marca de distribución, en el cigüeñal, en la forma mostrada en la figura. 1. Chaveta de la polea de distribución del cigüeñal 2. Chorro de aceite 8) Instale el ajustador de válvula, árbol de levas, sensor de CMP, y segunda cadena de distribución de banco RH. Refiérase a “ÁRBOL DE LEVAS Y AJUSTADOR DE JUEGO DE VÁLVULA” y a “TENSOR DE CADENA Y SEGUNDA CADENA DE DISTRIBUCIÓN DE BANCO (N° 2) RH”, en esta sección. Para el sensor de CMP, refiérase a “SENSOR DE CMP”, en la sección 6F2. 9) Instale la primera cadena de distribución. Refiérase a “PRIMERA CADENA DE DISTRIBUCIÓN Y TENSOR DE CADENA”, en esta sección. 10) Instale la segunda cadena de distribución de banco izquierdo. Refiérase a “TENSOR DE CADENA Y SEGUNDA CADENA DE DISTRIBUCIÓN DE BANCO (N° 1) IZQUIERDO”, en esta sección. 11) Instalc el cárter de cadena de distribución. Refiérase a “CÁRTER DE CADENA DE DISTRIBUCIÓN ”, en esta sección. 6A2-20 MECÁNICA DEL MOTOR (MOTOR H27) 12) Instale el cárter de aceite y el colador de la bomba de aceite. Refiérase a “CÁRTER DE ACEITE Y COLADOR DE LA BOMBA DE ACEITE ”, en esta sección. 13) Instale la tapa de la culata. Refiérase a “TAPA DE CULATA”, en esta sección. 14) Instale el colector de escape. Refiérase a “COLECTOR DE ESCAPE”, en esta sección. 15) Instale el tubo de salida del radiador, radiador, ventilador de enfriamiento y manguera de agua. Refiérase a “TUBOS O MANGUERAS DE AGUA DE REFRIGERACIÓN”, “RADIADOR” y “VENTILADOR DE ENFRIAMIENTO Y EMBRAGUE DE VENTILADOR”, en la sección 6B. 16) Instale el cuerpo de la mariposa y el colector de admisión. Refiérase a “CUERPO DE LA MARIPOSA Y COLECTOR DE ADMISIÓN”, en esta sección. 17) Ajuste la tensión de la correa de accionamiento de la bomba de agua. Refiérase a “AJUSTE Y COMPROBACIÓN DE LA TENSIÓN DE LA CORREA DEL VENTILADOR DE ENFRIAMIENTO”, en la sección 6B. 18) Ajuste la tensión de la correa de accionamiento de la bomba de servodirección. Refiérase a “CORREA DE ACCIONAMIENTO DE BOMBA DE SERVODIRECCIÓN”, en la sección 3B1. 19) Ajuste el juego del cable del acelerador, y el juego del cable de la mariposa de A/T. Refiérase a “AJUSTE DEL CABLE DEL ACELERADOR” y “AJUSTE DEL CABLE DE LA MARIPOSA DE A/T (VEHÍCULO CON A/T)”, en la sección 6E2. 20) Compruebe que todas las piezas desmontadas han sido instaladas otra vez en su lugar correspondiente. Vuelva a instalar las piezas necesarias que no hayan sido reinstaladas. 21) Llene el motor con aceite de motor. Refiérase a “CAMBIO DEL ACEITE DEL MOTOR”, en la sección 0B. 22) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección 6B. 23) Llene el alojamiento del diferencial delantero con aceite para engranajes, si es efectuado el drenaje. Refiérase a “ SERVICIO DE MANTENIMIENTO”, en la sección 7E. 24) Conecte el cable negativo a la batería. 25) Compruebe y ajuste si es necesario el calado del encendido. Refiérase a “COMPROBACIÓN Y AJUSTE DEL CALADO DEL ENCENDIDO”, en la sección 6F2. 26) Compruebe que en cada conexión no hay fugas de combustible, fugas de agua, fugas de aceite, ni fugas de gases de escape. 27) Compruebe la alineación de las ruedas, refiriéndose a “ÁNGULO DE DIRECCIÓN”, en la sección 3A. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-21 Pistones, aros de pistón, bielas y cilindros 1. Aro superior de compresión 5. Biela : Limpie la superficie de instalación del cojinete, al instalar el cojinete. 9. Circlip de bulón de pistón Par de apriete 2. 2° aro de compresión 6. Tapa de cojinete de biela : Limpie la superficie de instalación del cojinete, al instalar el cojinete. 10. Bloque de cilindros No vuelva a utilizar 3. Aro rascador de aceite 7. Cojinete de biela : Limpie la superficie exterior, al instalar. 11. Tuerca de tapa de cojinete Aplique aceite de motor a la superficie deslizante de cada pieza. 4. Pistón 8. Bulón de pistón 6A2-22 MECÁNICA DEL MOTOR (MOTOR H27) COMPROBACIÓN Cilindros • Inspeccione la camisa del cilindro para detectar rayaduras, asperezas o rebordes que indican un desgaste excesivo. Si las paredes del cilindro están demasiado ásperas y profundamente entalladas o hay rebordes considerables, proceda a escariar el cilindro y utilice un pistón sobredimensionado. • Utilice un calibrador de cilindros y mida el calibre del cilindro en los sentidos de empuje y axial, en dos posiciones (1, 2), como mostrado en la figura. Si se comprueba cualquiera de las condiciones siguientes, proceda a escariar el cilindro. – El diámetro del calibre del cilindro excede el límite especificado. – La diferencia de mediciones en dos posiciones excede el límite de conicidad. – La diferencia entre las mediciones en el sentido de empuje y axial excede el límite de ovalización. Límite del diámetro del calibre del cilindro : 88,050 mm Límite de conicidad y ovalización del cilindro : 0,10 mm NOTA: Si es necesario rectificar uno de los seis cilindros, rectifique los seis cilindros para obtener el mismo sobredimensionamiento. Esto es necesario para garantizar la uniformidad y el equilibrio. 1. 50 mm 2. 95 mm Pistones • Inspeccione los pistones para detectar los defectos, grietas y otros daños. El pistón dañado o defectuoso debe ser reemplazado. • Diámetro del pistón : Como indicado en la figura, el diámetro del pistón debe ser medido a la distancia de 26,5 mm (1) del extremo de la falda del pistón, en sentido perpendicular al bulón del pistón. Diámetro del pistón : Estándar Sobredimensión : 0,50 mm 87,970 – 87,990 mm 88,470 – 88,490 mm MECÁNICA DEL MOTOR (MOTOR H27) 6A2-23 • Holgura del pistón : Mida el diámetro del calibre del cilindro y el diámetro del pistón para calcular por diferencia cuál es la holgura del pistón. La holgura del pistón debe estar conforme con las especificaciones indicadas a continuación. Si está fuera de las especificaciones, rectifique el cilindro y utilice un pistón sobredimensionado. Holgura del pistón : 0,02 – 0,04 mm NOTA: Los diámetros de calibre de cilindro utilizados aquí están medidos en dos lugares, en el sentido del empuje. 1. 26,5 mm • Holgura del surco de aro: Antes de ser comprobados, los surcos del pistón deben estar limpios, secos y sin depósitos de carbonilla. Inserte el aro (1) nuevo de pistón en el surco para aro, y utilice el calibre (2) de espesores para medir la holgura entre el aro y la garganta del aro. Si la holgura está fuera del límite especificado, reemplace el aro. Holgura del surco de aro : Superior : 0,03 – 0,07 mm 2° : 0,02 – 0,06 mm 6A2-24 MECÁNICA DEL MOTOR (MOTOR H27) ARMADO 1) Hay disponibles dos tamaños de pistón -como pieza suelta de tamaño estándar- para asegurar la holgura adecuada entre el pistón y el cilindro. Cuando se instale un pistón de tamaño estándar, asegúrese de hermanar el pistón con el cilindro, de la manera siguiente. a) Cada pistón tiene estampado un número (1 ó 2) en la cabeza del pistón. El número representa el diámetro exterior del pistón. b) En el bloque de cilindros también están estampados los números 1 ó 2, como lo muestra la figura. c) Los números estampados en el pistón y en el bloque de cilindros deben coincidir. Es decir, instale el pistón con el número “2” estampado en el cilindro que también tiene el número “2” estampado, e instale un pistón con el número “1” estampado, en el cilindro que también tiene estampado el número “1”. Además, en la cabeza del pistón también hay estampada una letra A, B, o C, pero -generalmente- no es necesario distinguir cada pistón mediante esta letra. Holgura entre pistón y cilindro Pistón : Número en la parte superior (marca) 1 2 Diámetro exterior 87,98 – 87,99 mm 87,97 – 87,98 mm Cilindro : Número en el bloque de cilindros (marca) 1 2 Diámetro exterior 88,01 – 88,02 mm 88,00 – 88,01 mm Holgura entre pistón y cilindro : 0,02 – 0,04 mm 2) Instale el bulón de pistón en el pistón y en la biela : Después de aplicar aceite de motor al bulón de pistón y a los orificios de bulón de pistón -en el pistón y la biela- fije la biela en el pistón, como mostrado en la figura, e inserte el bulón en el pistón y en la biela, e instale los anillos elásticos del bulón de pistón. NOTA: La marca “86F” en la biela debe quedar posicionada hacia el lado de la polea del cigüeñal. 1. Pistón 2. Marca en flecha 3. Biela MECÁNICA DEL MOTOR (MOTOR H27) 6A2-25 NOTA: • Instale el anillo elástico de retención con su parte cortada posicionada en la forma mostrada en la figura. • Instale de manera que las puntas del circlip queden dentro del espacio indicado por la flecha “A”, en la figura. 1. Pistón 2. Marca en flecha 3. Biela 4. Orificio de aceite 5. Lado de la polea del cigüeñal 3) Instale los aros de pistón en el pistón : • Como indicado en la figura, el primer y el segundo aro tienen una marca “RN” o “R”, respectivamente. Cuando instale estos aros de pistón en el pistón, posicione el lado marcado de cada aro de pistón, hacia la parte superior del pistón. • El primer aro se diferencia del segundo aro por su grosor, forma y color de su superficie de contacto con la camisa del cilindro. Para distinguir el primer aro del segundo aro de pistón, refiérase a la figura. • Cuando instale el aro rascador de aceite, primero instale el espaciador y enseguida instale los dos rieles. 1. Primer aro 2. 2° aro de compresión 3. Aro rascador de aceite 4) Después de instalar los tres aros (1ª, 2ª y rascador de aceite), reparta la posición de las separaciones de sus puntas en la forma indicada en la figura. 1. Marca en flecha 2. Separación de las puntas del primer aro de pistón 3. Separación de las puntas del segundo aro de pistón y separación del espaciador del aro rascador de aceite 4. Separación de las puntas del riel superior del aro rascador de aceite 5. Separación de las puntas del riel inferior del aro rascador de aceite 6. Lado de admisión 7. Lado de escape 6A2-26 MECÁNICA DEL MOTOR (MOTOR H27) Revisión general y reparación de la unidad Conjunto del motor DESMONTAJE 1) Alivie la presión de combustible en la tubería de alimentación de combustible. Refiérase a “PROCEDIMIENTO DE ALIVIO DE LA PRESIÓN DE COMBUSTIBLE”, en la sección 6. 2) Desconecte el cable negativo (–) en la batería. 3) Desmonte el capó del motor. 4) Drene el aceite del motor. 5) Drene el refrigerante del motor. 6) Desmonte el radiador, protector del ventilador del radiador, ventilador de enfriamiento y depósito del radiador. Refiérase a “VENTILADOR DE ENFRIAMIENTO Y EMBRAGUE DE VENTILADOR”, y “RADIADOR”, en la sección 6B. 2 1 7) Desconecte del cuerpo de la mariposa: el cable (1) del acelerador y el cable (2) de mariposa de la A/T (para vehículos con A/ T). 8) Desmonte la barra de refuerzo y la cubierta del depósito de compensación. 9) Desconecte el acoplador del sensor de IAT y el acoplador del sensor de MAF, y enseguida desmonte la caja superior del depurador de aire, manguera de aire de admisión, tubo de aire de admisión, y tubo de depósito de compensación, como un componente. 10) Desmonte la guía del medidor de nivel del aceite y la guía del medidor de nivel del fluido de A/T (para vehículos con A/T). 11) Desmonte las tapas de bobinas de encendido. MECÁNICA DEL MOTOR (MOTOR H27) 6A2-27 12) • • • • • • • • • • • 2 4 1 3 5 6 7 • • • • • • • • 13) 14) • • • • Desconecte los cables conductores eléctricos siguientes : Acoplador de cable de inyector Acoplador de sensor de CMP Acopladores de bobinas de encendido Acoplador de sensor de CKP Acoplador de sensor de MAP Acoplador de sensor (1) de TP Acoplador de válvula (2) de IAC Terminal a masa (3), del depósito de compensación Acoplador de la válvula de purga del recipiente de EVAP Acoplador de la válvula de EGR Acopladores del sensor-1 y del sensor-2 de oxigeno. Refiérase a “Colector de escape”, en esta sección. Acoplador del sensor de temperatura del refrigerante del motor Acoplador del sensor de detonación Cables del generador Cables del motor de arranque Cable de presión de aceite Cable de la bomba de P/S Terminal a masa, del soporte del generador Calentador de bloque motor (si está equipado) Desmonte abrazaderas y soportes. Desconecte las mangueras siguientes : Manguera del calentador, del tubo de agua del calentador Manguera del calentador, de la tapa de salida del agua Manguera de recipiente de EVAP, del tubo del recipiente Manguera de vacío del reforzador de freno 15) Desmonte la válvula (5) de purga del recipiente de EVAP. 4. Soporte de abrazadera 6. Válvula de EGR 7. Manguera del calentador 16) Desconecte las mangueras siguientes, en la localización indicada en la figura : • Manguera (1) de alimentación de combustible, del tubo de alimentación de combustible. • Manguera de retorno de combustible, del tubo (2) de retorno de combustible. 17) Desmonte el conjunto de la bomba de P/S. Refiérase a “BOMBA DE SERVODIRECCIÓN”, en la sección 3B1. 18) Desmonte el conjunto del compresor del A/C. Refiérase a “CONJUNTO DEL COMPRESOR”, en la sección 1B. 19) Desmonte el conjunto de eje inferior de dirección. Refiérase a “CONJUNTO DE EJE INFERIOR DE LA DIRECCIÓN”, en la sección 3C1. 20) Levante el vehículo. 21) Desmonte del chasis, el alojamiento del diferencial delantero con el diferencial, si está equipado. Refiérase a “DESMONTAJE”, en la sección 7E. 22) Desmonte el tubo n° 1 de escape. Refiérase a “COLECTOR DE ESCAPE”, en esta sección. 23) Desmonte el refuerzo del colector de escape, de la transmisión. 6A2-28 MECÁNICA DEL MOTOR (MOTOR H27) 24) Desmonte las abrazaderas (1) de la manguera de fluido de A/T, del soporte (2) de montaje del motor. (Para vehículo con A/T) 25) Desmonte la placa inferior del cárter del embrague. 26) Desmonte los pernos del convertidor de par (para vehículo con A/T). 27) Desmonte el motor de arranque. 28) Baje el vehículo. 29) Apoye bien la transmisión. En el vehículo con A/T, no coloque un gato debajo del cárter de fluido de A/T para apoyar la transmisión 30) Desmonte los pernos y tuercas que fijan el bloque de cilindros y la transmisión. 31) Instale el dispositivo de elevamiento. 32) Desconecte los soportes (1) de monturas laterales del motor, de las monturas del motor. 33) Antes de levantar el motor, asegúrese de que todas las mangueras, cables eléctricos y cables han sido desconectados del motor. 34) Desmonte el conjunto del motor -del chasis y de la transmisiónlevantando un poco el conjunto, deslizando el conjunto hacia el lado delantero, y enseguida eleve cuidadosamente el conjunto del motor. INSTALACIÓN Para la instalación, invierta el procedimiento anterior de desmontaje, teniendo en consideración los puntos siguientes. 1) Baje el conjunto del motor hasta el compartimento del motor. Conecte el motor a la transmisión, y los soportes de monturas laterales del motor, a las monturas del motor. 2) Apriete las tuercas que fijan los soportes de monturas laterales del motor y las monturas del motor. Par de apriete Tuerca de soporte de montura lateral del motor (a): 50 N·m (5,0 kg-m) MECÁNICA DEL MOTOR (MOTOR H27) 6A2-29 3) Apriete al par de apriete especificado, los pernos y tuercas que fijan el bloque de cilindros y la transmisión. Par de apriete Perno y tuerca de la transmisión al bloque del motor (b) : 85 N·m (8,5 kg-m) 1. Perno (corto) 2. Perno (largo) 4) Desmonte el dispositivo de levantamiento. 5) Apriete los pernos del convertidor de par, al par de apriete especificado (para vehículo con A/T). Par de apriete Perno de convertidor de par (c) : 65 N·m (6,5 kg-m) 6) Apriete los pernos y tuercas del tubo (1) n° 1 de escape, al par de apriete especificado. Par de apriete Perno y tuerca del tubo n° 1 de escape (d) : 50 N·m (5,0 kg-m) 7) Instale en el chasis, el alojamiento del diferencial delantero con el diferencial, si fue desmontado. Refiérase a “MONTAJE”, en la sección 7E. 8) Instale el conjunto de eje inferior de dirección. Refiérase a “CONJUNTO DE EJE INFERIOR DE LA DIRECCIÓN”, en la sección 3C1. 9) Instale el conjunto del compresor del A/C. Refiérase a “CONJUNTO DEL COMPRESOR”, en la sección 1B. 10) Instale el conjunto de la bomba de P/S. Refiérase a “BOMBA DE SERVODIRECCIÓN”, en la sección 3B1. 11) Conecte las mangueras, los cables y los cables eléctricos. 12) Ajuste el juego del cable del acelerador, y el juego del cable de la mariposa de A/T (para vehículo con A/T). Refiérase a ”AJUSTE DEL CABLE DEL ACELERADOR” y “AJUSTE DEL CABLE DE LA MARIPOSA DE A/T (VEHÍCULO CON A/T), en la sección 6E2. 13) Llene el motor con aceite de motor. Refiérase a “CAMBIO DEL ACEITE DEL MOTOR”, en la sección 0B. 14) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección 6B. 15) Compruebe que todos los fijadores y abrazaderas están fijados correctamente. 16) Compruebe que en cada conexión no hay fugas de combustible, fugas de refrigerante, fugas de fluido de P/S, ni fugas de gases de escape. 6A2-30 MECÁNICA DEL MOTOR (MOTOR H27) Cojinetes principales, cigüeñal y bloque de cilindros 1. Bloque de cilindros 6. Sello de aceite trasero 11. Junta tórica 2. Cárter inferior del cigüeñal: Aplique producto sellador 9900031150 a la superficie inferior de contacto, del cárter del cigüeñal. 7. Volante de inercia (M/T), o placa impulsora (A/T) 12. Placa del cárter del embrague Par de apriete 3. Cigüeñal 8. Bomba de agua 13. Perno de tapa No vuelva a utilizar 4. Cojinete principal 9. Junta tórica 14. Perno del cárter inferior del cigüeñal Aplique aceite de motor a la superficie deslizante de cada pieza. 5. Cojinete de empuje: Fije el cojinete posicionado hacia el lado con surcos del codo del cigüeñal. 10. Chorro de aceite de la cadena de distribución 15. Sensor de detonación [A]: Cantidad de aplicación de producto sellador “a”: Ancho 3 mm “b”: Altura 2 mm MECÁNICA DEL MOTOR (MOTOR H27) 6A2-31 Holgura del cojinete principal Compruebe la holgura empleando una galga (1) plástica de acuerdo con el procedimiento siguiente. 1) Desmonte el cárter del cigüeñal. 2) Limpie los cojinetes y los cuellos principales. 3) Coloque un trozo de galga plástica (plastigage) en todo el ancho del cojinete (paralelamente al cigüeñal) en el cuello, y evitando el orificio para el aceite. 4) Instale el cárter del cigüeñal, en el bloque de cilindros. Apriete los pernos siguiendo la secuencia mostrada en la figura. Apriete los pernos del cárter del cigüeñal, al par de apriete especificado. NOTA: Primero, apriete los pernos de rosca de 10 mm de diámetro (siguiendo el orden mostrado en la figura), y enseguida apriete los pernos de rosca de 8 mm de diámetro. Par de apriete Perno de tapa de cojinete de empuje y de cojinete de muñequilla (diámetro de rosca: 8 mm) (a): 60 N·m (6,0 kg-m) Perno de tapa de cojinete de empuje y de cojinete de muñequilla (diámetro de rosca: 10 mm) (b): 27 N·m (2,7 kg-m) NOTA: No haga girar el cigüeñal mientras esté instalada la galga plástica. 1. Cárter inferior del cigüeñal 2. Perno (diámetro de rosca: 10 mm) 3. Perno (diámetro de rosca: 8 mm) 4. Perno largo (diámetro de rosca: 8 mm) 6A2-32 MECÁNICA DEL MOTOR (MOTOR H27) 5) Desmonte el cárter del cigüeñal, y utilizando la escala (2) de la envoltura de la galga (1) plástica mida en la envoltura de la galga (1) plástica el punto más ancho de la galga. Si la holgura medida excede el límite especificado, reemplace el cojinete. Siempre reemplace los dos semicojinetes (inferior y superior), como una sola unidad. Con un cojinete estándar nuevo puede ser posible obtener la holgura adecuada. Si no es el caso, será necesario rectificar la muñequilla del cigüeñal para utilizar un cojinete subdimensionado de 0,25 mm. Después de seleccionar e instalar un cojinete nuevo, vuelva a verificar la holgura. Separación del cojinete principal para el cigüeñal con los números “1” a “3” estampados Estándar: 0,024 – 0,044 mm Límite: 0,060 mm Separación del cojinete principal para el cigüeñal con los números “4” a “9” estampados • Tamaño normal Normal: 0,0210 – 0,0390 mm Límite: 0,0520 mm • Subtamaño Normal: 0,0240 – 0,0420 mm Límite: 0,0550 mm Selección de cojinetes principales para el cigüeñal con los números “1” a “3” estampados • COJINETE ESTÁNDAR: Si el cojinete está en malas condiciones, o si la holgura del cojinete no corresponde con las especificaciones, seleccione un cojinete estándar nuevo de acuerdo con el procedimiento siguiente, y proceda a instalarlo. 1) Primero, compruebe el diámetro de la muñequilla. Como mostrado en la figura el brazo del cigüeñal tiene números y letras estampados en su parte central. Tres clases de números (“1”, “2” y “3”) representan los diámetros de muñequilla siguientes. Diámetro de muñequilla: Números estampados 1 2 3 1. Cigüeñal 2. Brazo de cigüeñal Diámetro de muñequilla 65,000 – 65,006 mm 64,994 – 65,000 mm 64,988 – 64,994 mm MECÁNICA DEL MOTOR (MOTOR H27) 6A2-33 2) Enseguida, compruebe el diámetro del calibre del cárter del cigüeñal (tapa de cojinete), sin el cojinete. Como lo muestra la figura, en la superficie inferior del cárter inferior del cigüeñal, hay estampadas 4 letras. Tres clases de letra (A, B y C) representan los diámetros siguientes de calibre de tapa. Diámetro de calibre de tapa de cojinete principal: Números estampados A B C Diámetro de calibre de tapa de cojinete (sin el cojinete) 70,000 – 70,006 mm 70,006 – 70,012 mm 70,012 – 70,018 mm 1. Lado de la polea del cigüeñal 2. Letras estampadas 3. Cojinete n° 1 4. Cojinete n° 2 5. Cojinete n° 3 6. Cojinete n° 4 3) Hay 5 clases de cojinetes estándar, que difieren en el grueso. Para distinguirlos, están pintados de los colores siguientes en el lugar mostrado en la figura. Cada color indica el grueso siguiente en la parte central del cojinete. Dimensión estándar del grosor de cojinete principal: Color pintado Negro Sin color (no pintado) Amarillo Azul Rosa 1. Pintura Grosor del cojinete 2,496 – 2,500 mm 2,499 – 2,503 mm 2,502 – 2,506 mm 2,505 – 2,509 mm 2,508 – 2,512 mm 6A2-34 MECÁNICA DEL MOTOR (MOTOR H27) 4) De acuerdo con el número estampado en el centro del brazo del cigüeñal y con las letras estampadas en el lado inferior del cárter del cigüeñal -y refiriéndose a la tabla siguiente- determine el cojinete estándar nuevo que será instalado en la muñequilla. Por ejemplo si el número estampado en el brazo del cigüeñal es “1” y la letra estampada en el cárter del cigüeñal es “B”, instale en su muñequilla un cojinete estándar nuevo pintado de color “Negro”. Especificación de la dimensión de cojinete estándar nuevo Letra estampada en el cárter inferior del cigüeñal (Diámetro del calibre de la tapa) A B Número estampado en el brazo del cigüeñal (Diámetro de muñequilla) 1 2 3 Negro Incoloro Amarillo Incoloro Amarillo Azul C Amarillo Azul Rosa 5) Utilice galga plástica y compruebe la holgura del cojinete con el cojinete estándar nuevo seleccionado. Si la holgura todavía excede el límite especificado, utilice un cojinete más grueso y vuelva a medir la holgura. 6) Cuando por cualquier razón reemplace el cigüeñal o el bloque de cilindros, y el cárter del cigüeñal, seleccione cojinetes estándar nuevos que serán instalados refiriéndose al número estampado en el nuevo cigüeñal, o a las letras estampadas en el cárter inferior del cigüeñal, nuevo. • COJINETE SUBDIMENSIONADO (0,25 mm): Hay disponibles cojinetes subdimensionados de 0,25 mm, en cinco variedades de grosor diferente. Para distinguirlos, cada cojinete está pintado de los colores siguientes, en el lugar indicado en la figura. Cada color indica el grosor siguiente, en la parte central del cojinete. Grosor de cojinete principal subdimensionado Color pintado Negro y rojo Rojo Rojo y amarillo Rojo y azul Rojo y rosado 1. Grosor del cojinete 2,621 – 2,625 mm 2,624 – 2,628 mm 2,627 – 2,631 mm 2,630 – 2,634 mm 2,633 – 2,637 mm Pintura • Si es necesario, rectifique la muñequilla del cigüeñal y seleccione -de la manera siguiente- un cojinete subdimensionado. 1) Rectifique la muñequilla para obtener el diámetro acabado siguiente. Diámetro de muñequilla acabada: 64,738 – 64,756 mm MECÁNICA DEL MOTOR (MOTOR H27) 6A2-35 2) Utilice un micrómetro y mida el diámetro de muñequilla rectificada. La medición debe ser hecha en dos sentidos perpendiculares entre sí, para comprobar la ovalización. 3) Utilice el valor del diámetro de muñequilla medido anteriormente y las letras estampadas en el cárter inferior del cigüeñal y seleccione un cojinete subdimensionado. Refiérase a la tabla siguiente. Compruebe la holgura del cojinete utilizando el cojinete subdimensionado que se acaba de seleccionar. Especificación de la dimensión de cojinete subdimensionado: Letra estampada en el cárter inferior del cigüeñal 64,750 – 64,756 mm Negro y rojo Rojo Rojo y amarillo A B C Diámetro medido de muñequilla 64,744 – 64,750 mm 64,738 – 64,744 mm Rojo Rojo y amarillo Rojo y amarillo Rojo y azul Rojo y azul Rojo y rosado Selección de cojinetes principales para el cigüeñal con los números “4” a “9” estampados 2 COJINETE NORMAL: Si en el motor se da alguna de las siguientes condiciones, seleccione como se muestra un cojinete normal e instálelo. • Cojinete en mal estado. • Separación del cojinete fuera de los valores especificados. • Se ha cambiado el cigüeñal o el bloque de cilindros. 1) Inspeccione primero el diámetro del muñón. Tal como aparece en la figura, el brazo del cigüeñal tiene números y letras estampados en el centro. Hay seis tipos de números (de “4” a “9”) que representan los siguientes diámetros de muñón. Diámetro del muñón 1 4 5 6 7 Número estampado 4 5 6 7 8 9 1. Cigüeñal 2. Brazo del cigüeñal Diámetro del muñón 65,0030 – 65,0060 mm 65,0000 – 65,0029 mm 64,9970 – 64,9999 mm 64,9940 – 64,9969 mm 64,9910 – 64,9939 mm 64,9880 – 64,9909 mm 6A2-36 MECÁNICA DEL MOTOR (MOTOR H27) 2) A continuación, inspeccione el diámetro de calibre del munón. En el cárter del cigüeñal inferior hay estampadas cuatro letras (1), como se muestra en la figura. Hay tres letras (A, B y C) que representan los siguientes diámetros de calibre del muñón. Diámetro de calibre del muñón Letra estampada A B C Diámetro de calibre de tapa de cojinete (sin cojinete) 70,0000 – 70,0060 mm 70,0061 – 70,0120 mm 70,0121 – 70,0180 mm [A]: Tipo A 2. Lado de la polea del cigüeñal [B]: Tipo B 3. Lado del volante [C]: Tipo C MECÁNICA DEL MOTOR (MOTOR H27) 6A2-37 3) Hay 5 tipos de cojinetes normales según el espesor. Para diferenciarlos, están pintados con los siguientes colores en la posición que se indica en la figura. Cada color indica el siguiente espesor en el centro del cojinete. NOTA: No se suministran los siguientes cojinetes porque no se necesitan en este procedimiento de selección. • Cojinete superior principal: Marrón • Cojinete inferior principal: Negro Espesor de cojinete principal de tamaño normal Color de pintura Negro Sin color (sin pintura) Amarillo Azul Rosa Marrón Espesor de cojinete 2,4970 – 2,5000 mm 2,5000 – 2,5030 mm 2,5030 – 2,5060 mm 2,5060 – 2,5090 mm 2,5090 – 2,5120 mm 2,5120 – 2,5150 mm 1. Pintura 4) A partir de los números estampados en el centro del brazo del cigüeñal y de las letras estampadas en el lado inferior del bloque de cilindros, determine el nuevo cojinete normal a instalar en el muñón, consultando el cuadro a continuación. Por ejemplo, si el número estampado en el brazo del cigüeñal es “4”, instale el nuevo cojinete normal pintado en “Negro” en el muñón del lado del bloque de cilindros y “Sin color” en el muñón del lado del cárter de cigüeñal inferior. NOTA: El siguiente es el significado de “Superior” e “Inferior” en el cuadro a continuación. • Superior: Característica del cojinete principal instalado en el muñón del lado del bloque de cilindros. • Inferior: Característica del cojinete principal instalado en el muñón del lado del cárter de cigüeñal inferior. Cuadro de referencia de cojinete principal (cojinete normal) Número estampado en el brazo del cigüeñal 4 5 6 7 8 9 Superior: Negro Superior: Sin color Superior: Amarillo Amarillo Azul Letra estam- A Inferior: Sin color Sin color Inferior: Amarillo Inferior: Azul pada en el Superior: Sin color Superior: Amarillo Superior: Azul cárter de B Amarillo Azul Rosa Inferior: Amarillo Inferior: Azul Inferior: Rosa cigüeñal Superior: Amarillo Superior: Azul Superior: Rosa Superior: Rosa inferior C Azul Rosa Inferior: Azul Inferior: Rosa Inferior: Marrón Inferior: Marrón 5) Utilice una plantilla de plástico para inspeccionar la separación de cojinete principal con el nuevo cojinete seleccionado consultando “Holgura del cojinete principal” en “Cojinetes principales, cigüeñal y bloque de cilindros” en esta sección. Si la separación supera el límite, utilice el siguiente cojinete más grueso e inspeccione de nuevo la separación. 6A2-38 MECÁNICA DEL MOTOR (MOTOR H27) COJINETE DE SUBTAMAÑO (0,25 mm): • Hay un cojinete de subtamaño de 0,25 mm en cinco tipos según el espesor. Para diferenciarlos, cada cojinete tiene los siguientes colores en la posición que se indica en la figura. Cada color representa el siguiente espesor en el centro del cojinete. Espesor de cojinete principal de subtamaño Color de pintura Negro y rojo Sólo rojo Amarillo y rojo Azul y rojo Rosa y rojo Espesor de cojinete 2,6220 – 2,6250 mm 2.6250 – 2,6280 mm 2,6280 – 2,6310 mm 2,6310 – 2,6340 mm 2,6340 – 2,6370 mm 1. Pintura • Si fuera necesario, esmerile el muñón del cigüeñal y seleccione un cojinete de subtamaño para utilizar, de la siguiente forma. a) Esmerile el muñón al siguiente diámetro terminado. Diámetro terminado de muñón 64,7380 – 64,7560 mm b) Utilice un micrómetro y mida el diámetro del muñón esmerilado. La medición hay que hacerla en dos direcciones perpendiculares entre sí para comprobar su ovalación. c) Utilice el diámetro de muñón medido y las letras estampadas en el bloque de cilindros y seleccione el cojinete normal consultando el cuadro de referencia inferior. Inspeccione la separación de cojinete con el nuevo cojinete de subtamaño seleccionado consultando “Holgura del cojinete principal” en “Cojinetes principales, cigüeñal y bloque de cilindros” en esta sección. Cuadro de referencia de cojinete principal (cojinete de subtamaño) Letras estampadas en el bloque de cilindros A B C 64,7500 – 64,7560 mm Negro y rojo Sólo rojo Amarillo y rojo Diámetro medido del muñón 64,7440 – 64,7499 mm 64,7380 – 64,7439 mm Sólo rojo Amarillo y rojo Amarillo y rojo Azul y rojo Azul y rojo Rosa y rojo MECÁNICA DEL MOTOR (MOTOR H27) 6A2-39 COMPROBACIÓN Rectificación o escariado de los cilindros 1) Cuando cualquier cilindro deba ser rectificado, es obligatorio rectificar -al mismo tiempo- todos los otros cilindros. 2) Seleccione el pistón sobredimensionado, de acuerdo con el desgaste del cilindro. Diámetro del pistón sobredimensionado : Tamaño Estándar Sobredimensión 0,25 Sobredimensión 0,50 Diámetro del pistón 87,970 – 87,990 mm 88,220 – 88,240 mm 88,470 – 88,490 mm 3) Utilice un micrómetro y mida el diámetro del pistón. 4) Calcule de la manera siguiente el diámetro del calibre del cilindro que será rectificado. D=A+B–C Diámetro del calibre del cilindro que será rectificado. A : Diámetro medido del pistón B : Holgura del pistón = 0,02 – 0,04 mm C : Tolerancia para la rectificación = 0,02 mm 5) Rectifique y bruña el cilindro a la dimensión calculada. NOTA: Antes de rectificar, instale todas las tapas de cojinetes principales en sus lugares respectivos y apriete al par especificado, evitando deformar los calibres de cojinete. 6) Mida la holgura del pistón, después de bruñir. 6A2-40 MECÁNICA DEL MOTOR (MOTOR H27) Herramientas especiales 09911-97810 Instalador de sello de aceite 09913-75510 Instalador de cojinete 09915-47310 Llave para filtro de aceite 09915-64530 Manguera del medidor de compresión 09915-67010 09915-67310 Fijación del Medidor de vacío medidor de compresión (c) 09915-77310 Medidor de presión de aceite 09916-14510 Elevador de válvula 09916-14910 09916-34541 Fijación de elevador de vál- Mango de escariador vula 09916-37810 Escariador (6 mm) 09916-38210 Escariador (11 mm) 09916-44910 Extractor de guía de válvula 09916-77310 Compresor de aro de pistón 09916-58210 Mango de instalador de guía de válvula 09915-64510 Medidor de compresión MECÁNICA DEL MOTOR (MOTOR H27) 6A2-41 09916-84511 Forceps 09917-68221 Sujetador de 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Control del relé principal Relé principal Control de la bomba de combustible Relé de la bomba de combustible Control de la inyección Inyectores Control de aire de ralentí Válvula de IAC Bobina de encendido Control del encendido con encendedor Control de MIL MIL Control de purga de EVAP Válvula de purga del recipiente de EVAP Control de EGR Válvula de EGR (si está equipada) Control del calentador de HO2S HO2S (si está equipado) Control del A/C Control del ventilador del condensador del A/C Amplificador del A/C (si está equipado) Relé del ventilador del condensador del A/C (si está equipado) "! %& :7 - " Módulo de control del ABS Interruptor de frenos (VEHÍCULO CON A/T) Terminal del interruptor de diag. (vehículo con conector de monitor) Resistor de ajuste del CO (si está equipado) Sensor de detonación Interruptor de luces Interruptor TR (VEHÍCULO CON A/T) Amplificador del A/C (si está equipado) Interruptor de arranque Interruptor de encendido Interruptor PSP Interruptor del desempañador trasero Interruptor del ventilador del soplador VSS Sensor de IAT Sensor de ECT Sensor de TP Sensor de MAF Salida Sensor de CMP Función HO2S (sensor 1) (si está equipado) Entrada Terminal del interruptor de prueba (vehículo con conector de monitor) "3#"/ %"/"K"#/"/& %&#/#0&%&=/#"0& + '& #'()*#& " ; 7 #:% 8@ +) ;&(++ = *+ :+ "C 2( ". : + 6$< " 68&+ + " $+ ;$<% 8@ +) "" 68&#:% 8@ +) . +7 " ;<*6 /$5A 6'( & 7 " + 68&+ + 6$< " 68&,$* /95A 6'(& 7 ;& " ;,$* D "#/"/ *8!+ +7 & B&& +B!+-& + ! :7 - 7 +! + E 1*%/#"3#/#"#"/& ") * +B+@ +8+ 7 & 8 7 + 7 B %") & + 7 %) L*!&/#/"#/#"#"/&<">- MH00 ) * + + 7B + @'+%) +!+%") +%+ +)8+ 7 & 87+ 7 B+ +%)++ & #/"#/#"#"/&"%"/&"4& /&5&0*3 .*#"(&#!*"<3> %#""#" "/#"0"&"=#%& /#""#" "*&/0"&"%?/ %&/#" 4" !* %B5HM5B00 1*%/#"3#/#"#"/&/K'()*#& & K ") $T@8 ) * +B+@' EG + 8 + 7 & 8 7 + 7 B %") +$ &+ 7 %) &#!*"<>/#"& %"#"/"/#"3#/0"&" /KB5FM5H00 H &0&3" /#'&/& %&#/# ;!0 /"# %)K"/"# %) $ + + - ( & ,$*BT A N D ! ! 8 N 8 N 8 7 + 7 N % + + BBB$ *B )8 & N + 8 ! 8 N *;%<*;) T*7 +-'7 + B7 - (!& ,$*B A % / (" "" " # 0&%&5 &#&.* #" "#" " / "03&/ !" 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Interruptor de 4WD 4. Válvula de descarga 7. Diferencial delantero 10. Al interruptor de encendido 2. Conjunto de bomba de aire 5. Interruptor de presión 8. Manguera y tubo de aire 11. ECM o PCM 3. Motor de la bomba 6. Transferencia 9. 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Compruebe el circuito del interruptor de 4WD. Coloque el interruptor de encendido en la posición ON y compruebe la tensión entre el terminal C51-3-7 y el terminal C51-3-17 (masa), de la manera siguiente. Cuando la palanca de cambio de la transferencia está en la posición N ó 2H : 10 14 V Cuando la palanca de cambio de la transferencia está en la posición 4L ó 4H : 0 1 V ¿Es satisfactorio el resultado de la comprobación? 3 Compruebe la alimentación eléctrica. 1) Coloque el interruptor de encendido en la posición ON. 2) Compruebe la tensión entre C51-1-9 y C51-3-17 (masa). Los resultados de esta comprobación deben ser como sigue. Cuando la palanca de cambio de la transferencia está en la posición 2H o N : 0 1 V Cuando la palanca de cambio de la transferencia está en la posición 4L ó 4H : 10 14 V ¿Es satisfactorio el resultado de la comprobación? Compruebe el circuito del conjunto de bomba de aire. 1) Verifique el estado de la conexión al conjunto de la bomba de aire, en todos los terminales. 2) Coloque el interruptor de encendido en la posición ON. 3) Compruebe la tensión entre C51-3-18 y C51-3-17 (masa). Los resultados de esta comprobación deben ser como sigue. Cuando la palanca de cambio de la transferencia está en la posición N ó 2H : 0 1 V Cuando la palanca de transferencia está en la posición 4L ó 4H (más de 4 segundos después de ser cambiada 4L ó 4H) : 10 14 V ¿Es satisfactorio el resultado de la comprobación? Compruebe el circuito de la luz indicadora de 4WD. 1) Coloque el interruptor de encendido en la posición ON. 2) Compruebe la tensión entre E61-19 y C51-3-17 (masa). Los resultados de esta comprobación deben ser como sigue. Cuando la palanca de cambio de la transferencia está en la posición 2H o N : 10 14 V Cuando la palanca de cambio de la transferencia está en la posición 4L ó 4H : 0 1 V ¿Es satisfactorio el resultado de la comprobación? 4 5 Sí Vaya al paso 2. Vaya al paso 4. Vaya al paso 5. No Ha habido un desperfecto, en algún lugar. Repare el desperfecto. Refiérase a COMPROBACIÓN DE LA LUZ INDICADORA DE MAL FUNCIONAMIENTO [LUZ: CHECK ENGINE (Comprobar el motor)], en DIAGNÓSTICO, en la sección 6. Compruebe el interruptor de 4WD (Refiérase a la sección 7A); los circuitos BLK/ORN y BLK del interruptor de 4WD. Si están conformes, reemplace por un módulo de ECM (PCM), en buen estado, y vuelva a comprobar. Compruebe el circuito RED. Si el circuito está conforme, reemplace por un módulo de ECM (PCM), en buen estado, y vuelva a comprobar. Compruebe el conjunto de la bomba de aire, refiriéndose a SERVICIO EN EL VEHÍCULO, y enseguida compruebe el circuito PNK. Si están conformes, reemplace por un módulo de ECM (PCM), en buen estado, y vuelva a comprobar. El sistema de control Compruebe el circuito de 4WD está en bue- ORN/BLK (incluyendo nas condiciones. la luz indicadora y el indicador combinado). Si están conformes, reemplace por un módulo de ECM (PCM), en buen estado, y vuelva a comprobar. DIFERENCIAL (DELANTERO) 7E-5 Comprobación del circuito del sistema de control de 4WD Comprobación de la tensión Compruebe la tensión de entrada o de salida (tensión entre cada circuito y la masa a carrocería) del ECM (PCM) con el conector del ECM (PCM) conectado, y con el interruptor de encendido colocado en la posición ON. TERMINAL CIRCUITO COLOR DEL CABLE TENSIÓN NORMAL 10 14 V E61-19 Luz indicadora de 4WD C51-1-9 Conjunto de bomba de aire (Motor de la bomba y válvula de descarga) C51-3-7 Interruptor de 4WD ORN/BLK 01V 01V RED 10 14 V 10 14 V C51-3-17 Masa Conjunto de bomba de C51-3-18 aire (interruptor de presión) BLK/ORN BLK/ORN PNK 01V 01V 01V 10 14 V CONDICIÓN Palanca de cambio de transferencia : 2H o N 4 segundos después de que la palanca de transferencia es conmutada a 4H ó 4L Palanca de cambio de transferencia : 2H o N 1 segundo después de que la palanca de transferencia es cambiada a 4H ó 4L Palanca de cambio de transferencia : 2H o N Palanca de cambio de transferencia : 4H ó 4L Palanca de cambio de transferencia : 2H o N 4 segundos después de que la palanca de transferencia es cambiada a 4H ó 4L 1. 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