batch controller

BATCH CONTROLLER
WITH MULTIPLE PRESET VALUES AND
DATASHEET 320 - BATCH CONTROLLER
FULL PROCESS MONITORING
Features
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Control and alarm output
Designed for batching / filling of liquids.
Four or fourteen preset values
Self learning overrun correction.
Monitor functions for: flow rate, total
quantity, number of batches, leakage,
process-time, batch-size, power-down.
Automatic restart function for repeatet batch
control.
Manual flush-control.
Record of total quantity batched with alarm
set-point.
Record of number of batches executed with
alarm set-point.
Calibration procedure for the flowmeter.
Alphanumeric display text in English, French,
German or Dutch.
Complete data back-up in the event of sudden
power failure.
User-friendly operation with clear menu
structure.
Two-stage control.
• Three isolated electro-mechanical relays or
passive DC solid-state relays.
• One isolated 4 - 20mA output (optional).
• Impulse output (optional).
Signal input
Flow
• Reed-switch.
• NAMUR.
• NPN/PNP pulse.
Status Inputs
• Remote control: start / pause / stop / alarm.
• Remote control: preset selection 1-4 or 1-14.
Applications
• Batching of liquids where the batch size
changes frequently. Basic models: F030, F130,
F131, 310 or more advance model: 326.
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General information
The alarm relay is switched if an alarm is
tripped. The LED’s will flash and an audible
alarm be initiated.
Introduction
The Batch Controller 320 offers comprehensive
functionality to control and monitor your
batching process perfectly. Four or fourteen
different preset-values can be entered. These are
easily selected with the arrow shaped keys or
via the external inputs by a switch or PLC,
allowing you to control the unit remotely. All
functions are software controlled and offer
broad application areas and user friendly control.
No-flow monitor
Following the START command, the flowmeter
generates a signal. If this fails to come within
the programmed time, an alarm is triggered and
the batch interrupted.
Flow rate monitor
During process, the actual flow rate is
monitored continuously. Capacity problems and
heavy pollution are rapidly detected.
Screen display
A large LCD display of 4 lines x 20 positions is
integrated in the control panel. During the
process several parameters are shown at the
same time; the process can be checked at a
single glance. The clear display text is available
in four languages.
Leakage monitor
A signal generated by the flowmeter without a
batch being started, is an indication of a leak.
Therefore a defect within the valve or in the
piping is detected.
Batch size
Four or fourteen different batch sizes can easily
be pre-programmed. Consequently, presets can be
changed by single button operation or even with
remote control; program errors are eliminated.
Quantity / dispense monitor
Overrun correction
Communication
The Fluidwell 320 measures the overrun
quantity at the end of every batch. With the
automatic overrun correction procedure, the
batch is corrected automatically; every run is
executed with the highest accuracy.
A serial interface (option) allows full computer
control of the 320. The communication protocol
used is Modbus ASCII/RTU.
The maximum quantity to be batched to
prevent overfilling as well as the number of
repeat batches that can be made can be limited.
Casings
During the process, the instantaneous flow rate
is computed and can be read from the display.
Several enclosures are available to mount the
batch controller in the most suitable way: with a
wall-assembly or panel-mount casing or a EExd
enclosure with a large LCD and keyboard.
Retained data
Overview application 320
Flow rate
The total quantity of batched liquid and the
number of batches are recorded. Under power
failure conditions the actual process information
is stored in the memory. This allows the process
to be resumed from where it was interrupted.
Analog output (option)
Alarm output
Impulse output (option)
Communication
Start
Pause
Clear
Alarm
Batch-selection
Hold
Keyboard lock
Pulse suppression
Relays
Two relays are available for the controlling of
valves and / or a pump. With the two-stage
control, the batch can be undertaken in one or
two stages. For flushing / deaerating, a function
is available to flexibly control the relays.
Control output
2
Control output
320
Dimensions enclosures
Enclosure HM
Panel-mount casing IP65
Enclosure HK (STANDARD)
Polystyrol wall mount casing IP50
dimensions: mm (inch)
dimensions: mm (inch)
93 (3.66")
212 (8.35")
4 (0.16") 75 (2.95")
83 (3.27")
105 (4.13")
147 (5.79")
157 (6.18")
185 (7.28")
125 (4.92")
15 (0.59")
145 (5.71")
230 (9.06")
210 (8.27")
198 (7.80")
Ø19
Ø21
212 (8.35")
20 (0.79")
37 (1.46")
65 (2.56")
92 (3.62")
142 (5.59")
Ø16
121 (4.76")
148 (5.83")
178 (7.01")
Enclosure HL
Polystyrol wall mount casing IP65 (frontdoor)
dimensions: mm (inch)
241 (9.49")
116 (4.57")
185 (7.28")
125 (4.92")
83 (3.27")
15 (0.59")
145 (5.71")
105 (4.13")
198 (7.80")
Ø19
37 (1.46")
65 (2.56")
92 (3.62")
121 (4.76")
148 (5.83")
178 (7.01")
320
R=240 (9.45")
Ø21
20 (0.79")
Ø16
3
Drill-pattern
front panel
Terminal connections wall mount enclosures types: HK - HL
GND
GND
SENS. 1
SENS. 2
1
2
3
4
5
6
OPTION A
7
8
OPTION B
DC
EXTERNAL CONTROL
O U T P U T S
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
31
32
33
Terminal connections Panel mount enclosure type: HM
FUSE
33
32
31
O U T P U T S
EXTERNAL CONTROL
DC
OPTION B
OPTION A
30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
4
8
7
GND
SENS. 2
6
5
4
GND
SENS. 1
3
2
1
320
Terminal
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
320
Function
sensor GND
sensor pulse
sensor 12 / 24V DC
not used (mass)
HOLD signal input
HOLD power supply
(impulse output)
(analog output)
not used.
RS485: GND
RS485: RXD/a
RS485: TXD/b
external GND
external START
external PAUSE
external CLEAR
external alarm
batch size 1
batch size 2
batch size 3
batch size 4
alarm relay NO
alarm relay C
alarm relay NC
relay 1 NO / s.s. +
relay 1 C / s.s. relay 1 NC / not used
relay 2 NO / s.s. +
relay 2 C / s.s. relay 2 NC / not used
power supply
power supply
power supply
Explanation terminal connections
Explanation
Ground and shielding terminal.
NPN or PNP pulse selected with a switch. Namur input has to be orderd.
Votage selected with a switch. Namur sensor type supplies 8.2V DC.
Pulse supression: by connecting terminal 5 with 6 the flow meter signal (terminal 2)
will be ignored, the monitor functions are disabled and the LED will not light up.
Current sink: do connect a 8 - 24V DC power supply (terminal 6 or external) to the
plus (+) of the device and the minus (-) to terminal 9. Minimum load 100 Ohm.
Communication option.
Modbus ASCII / RTU. Maximum comm. speed 9600 baud.
Cable length RS485 max. 1200 meters.
By shortly connecting terminal 14, 15, 16 or 17 with connector 13 (GND), the
functions START, PAUSE and CLEAR can be operated by remote control,
or an alarm can be triggered.
By shortening terminal 18-21 to terminal 13, the batchvolume can be seletced.
Minimum pulse duration 200ms. or continues signal (no other batch can be selected).
With 14 batch volumes (option ZB), the terminals are binairy coded to make selection
possible.
Isolated mechanical relay: NO/NC contact; max. switch power 1A - 230V AC.
excited in normal condition(C and NO are connected); fail-safe.
Isolated mechanical relay: NO/NC contact; max. switch power 1A - 230V AC.
Solid state relay: passive DC output; max. switch power 1A - 50V DC.
Continuously excited during process.
Isolated mechanical relay: NO/NC contact; max. switch power 1A - 230V AC.
Solid state relay: passive DC output; max. switch power 1A - 50V DC.
Continuously during process or used as preclose relay for two stage control.
Earthing.
230V AC or 24V AC / DC or 12V AC / DC.
230V AC or 24V AC / DC or 12V AC / DC.
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Signal inputs
Pulse inputs
Technical specification
General
Display
Type
Digits
Refresh rate
Languages
Type P
Type N
Type S
Bright transflective alpha-numeric LCD with
LED backlight.
4 lines (20 characters per line). Standard 5mm (0.2")
digits; EExd enclosure 9mm (0.35") digits.
Ten times a second.
English, German, French, Dutch.
Frequency
K-factor
Logic inputs
Function
Casing
Type HK
Type HL
Type HM
Control keys
Wall-mount IP50. Dimensions 212 x 185 x 93 mm
(8.35" x 7.28" x 3.66") - LxWxH.
Wall-mount with front-door IP65. Dimensions
241 x 185 x 116mm (9.49" x 7.28" x 4.57") - LxWxH.
Panel-mount IP65. Aluminium/stainless steel
enclosure. Dimensions 230 x 157 x 79 mm
(9.06" x 6.18" x 3.11") - LxWxH.
Panel cut-out: 212 x 142 mm (8.35" x 5.59") LxH.
Twenty industrial micro-switch keys with tactile
feedback and embossed design. UV-resistant
polyester keypad. EExd version: eighteen rugged
metal keys.
Type
Voltage
Duration
Function
Type AJ
Accuracy
Function
Product dependent: batching relays and alarm
condition
Type PP/PR/
Three Isolated mechanical relays with NO/NC
PT/PV
contacts.
Maximum load 1A - 230V AC/DC - Two relays protected with RC.
Type PS/PU/PW Solid-state relays: max. load 1A - 50V DC.
Type ZS
Impulse output: An impulse of 100msec. is generated
either before, during or after each batch.
-10°C to +55°C (14°F to +131°F).
12V AC/DC - 15VA.
22 - 28V AC/DC - 15VA.
105 - 130V AC / 50Hz - 15VA.
210 - 240V AC / 50Hz - 15VA.
Communication option (optional)
Function
Sensor excitation
Standard
Stabilized 12V DC or 24V DC - selection with voltage
selection switch or 8.2 V DC when Namur input
specified. Max. 100mA @ 24V DC.
H
Type C
Protocol
Speed
Addressing
Data protection
Type
Reading display information, reading / writing
all settings, control a batch.
RS485 (2-wire).
Modbus ASCII / RTU.
1200 - 2400 - 4800 - 9600 baud.
Maximum 255 addresses.
Operational
Operator functions
NVRAM backup of all settings including process data
figures prior to any sudden or unexpected power
failures. Data retention 10 years.
Displayed
functions
Environment
CE
Related to the flow rate
Isolated current-sink output 0 - 20mA, 4 - 20mA
or 0 - 10V DC. Power supply available.
10-bit error < 0.05%.
Relay outputs
Power requirements
Type PP
Type PR / PS
Type PT / PU
Type PV / PW
Functionality and parity product dependent.
Start / Pause / Clear / Alarm / Batch-selection 1 - 4
(1 - 14) / Pulse suppression.
Nine status inputs.
8 - 24V DC supplied - external voltage max. 24V DC.
Minimum pulse duration 200msec.
Signal outputs
Analog output (optional)
Operating temperature
Operational
NPN/PNP, open collector.
Namur type sensors.
Reed-switch.
Minimum 0 Hz - maximum 10 KHz (18KHz).
0.0001 - 9,999 with variable decimal position.
EMC compliant ref: EN50081 and EN50082.
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Preset value.
Actual batched quantity.
Flow rate.
Total (actual & alarm value).
Batch counter (actual & alarm value).
Actual batch volume.
Preset value / batched quantity / total
Digits
Units
Decimals
7.
mL, hL, L, m3, cc, gl, bb, gr, kg, Tn, pt, p, _.
0 - 6.
Flow rate
Units
Time
mL, hL, L, m3, cc, gl, bb, gr, kg, Tn, pt, p, _.
Minute / second.
Batch counter
Digits
Note
6
7.
Counter can be reset to zero.
320
Enclosure HM
Panel-mount casing IP65
Enclosure HK (STANDARD)
Polystyrol wall mount casing IP50
Enclosure HL
Polystyrol wall mount casing IP65 (frontdoor)
Display example
4A¬¬¬
¬BATCH¬SIZE:¬ 4
ACTUAL¬
¬¬¬¬1483.92¬L
PRESET¬
¬¬¬¬4250.00¬L
FLOWR.¬ ¬231.45¬L/min
320
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Ordering information
Example (standard configuration)
320-P-AX-CX-HK-PV-XX-ZX.
Explanation standard configuration:
P: input signal: NPN/PNP; AX: no analog output; CX: no communication; HK: polystyrol wall mount
casing IP50; PV: 230V AC + mechanical relays; XX: Safe area; ZX: no options.
Ordering information:
Input signal
N
P
S
320
-_
-A _
-C _
-H _
-P _
-X _
-Z _
Namur.
NPN / PNP.
Reed switch input.
Analog output signal
AJ
AX
Isolated 4 - 20mA output for flow rate.
No analog output signal.
Communication
H
C
CX
Communication RS485 - 2-wire - Modbus ASCII / RTU.
No communication.
Enclosure
HK
HL
HM
Polystyrol wall mount casing IP50.
Polystyrol wall mount casing IP65 (frontdoor).
Panel-mount casing IP65.
Power supply and relays
PP
PR
PS
PT
PU
PV
PW
12V AC / DC + mechanical relays.
24V AC / DC + mechanical relays.
24V AC / DC + solid state relays.
115V AC + mechanical relays.
115V AC + solid state relays.
230V AC + mechanical relays.
230V AC + solid state relays.
Hazardous area
XX
Safe area only.
Other options / Specials
ZB
ZN
ZS
ZX
14 batch-sizes.
Remove RC-filter mechanical relays.
Impulse output (for counter relays / external driving).
No options.
Specifications are subject to change without notice.
Fluidwell bv
P.O. Box 6
5460 AA - Veghel - The Netherlands
Tel.: +31 (0)413 343786
Fax.: +31 (0)413 363443
[email protected]
Internet: www.fluidwell.com
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Copyright: Fluidwell bv - 2014 - 320-DATA-EN-V1450
The bold marked text contains the standard configuration.