Tramp Metal Detector – Oretronic III Theory Of Operation 102 Detector de Metal • El Detector de Metal Activa un Rele de alarma ,el cual tipicamente es usado para detener la Correa y remover el Contaminante • Se usa antes de un proceso de Clasificación con Arneros, Chancado o cualquier otro lugar donde un contaminante Metalico, puede producir un Daño 103 Sistema Tipo Inductancia Principio: • El campo electromagnetico está continuamente oscilando.Cuando un contaminante conductivo pasa sobre la Bobina ,la oscilación cambia esta es detectada porr la electrónica y una alarma es activada. 104 Sistema Tipo Inductancia Ventajas: 1. El sistema Inductivo es mas sensible que el Sistema Eddy Current. Desventajas: 1. 2. Si el material es conductivo ,produce falsas paradas. 3. El Agua es un conductor y produce falsas paradas. 4. La sensibilidad variará de acuerdo a la separación de las Bobinas 5. 105 El Contaminante debe ser mas conductivo que el Material Transportdo. Minerales no conductivos como el manganeso no seran detectados. Sistema Tipo Eddy Current Principio: La Bobina Transmisora ,envía un pulso de energia .Esta energia es absorbida por el Material. Despues que el pulso para, el material iradia la energia absorvida como una corriente Eddy. El volumen de energia y su razon de decrecimiento es la firma de el material , su huella digital, siendo este mineral o contaminante. La electronica puede dicernir entre Mineral y Contaminante.. 106 Campo Eddy Current 107 Campo primario 108 Campo Secundario 109 Field Decay Characteristics 110 Eddy Current Type System Advantages: • Completely ignores water. • Can find non-ferrous metals such as manganese. • Dual coil arrangement is not sensitive to the tramp metal location in the material burden. 111 Eddy Current Type System Disadvantages: • Dual coil arrangement is subject to material hitting the upper coil on high tonnage applications. 112 Ramsey Oretronic III • The frame assembly is constructed of fiberglass and plastic to eliminate problems associated with wood • The swing arm is cantilevered to better assist the transmitter coil to swing out of the way • Spring loaded shock absorbers provide a positive cushion against shock 113 Shock Absorber and High Pile Detector 114 Ramsey Oretronic III • The coil assemblies are constructed of PVC plastic and use a potting compound to eliminate moisture problems • The single coil unit has both the transmitter and receiver coils contained in one coil assembly 115 Ramsey Oretronic III Single Coil Unit 116 Ramsey Oretronic III Single Coil Unit 117 Dual Coil Unit Prior to Potting 118 Single Coil Unit Prior to Potting 119 Ramsey Oretronic III • The control enclosure is standard as NEMA 4X • The keyboard is external to the enclosure and can be password protected • The keypad is capacitive touch and resistant to all environments • The control is at UL for listing 120 Ramsey Oretronic III Features and Benefits • Ramsey Oretronic III is available in both a single and dual coil configuration. • New and improved frame assembly and coil bonding procedure greatly reduce moisture problems. Cantilevered swing arm allows easy swing-out. • The Oretronic control unit has been upgraded from an 8 bit to a 16 bit processor for greater sensitivity. • All adjustments and calibration are performed from the front panel, allowing the enclosure to remain closed. Password protection prevents unwanted entry. • Adjustable frequency allows you to select an operating frequency that is not affected by RF noise. • Two or more units can be synchronized to eliminate crosstalk. • RS-485 is standard with each unit. This allows Modbus communications with a remote front panel terminal that is located outside a hazardous area. 121 Ramsey Oretronic III Features and Benefits • Speed pick-up input is available. This will allow the display to show the distance to the tramp in tenths of feet. • A light stack is available which has red, green and amber lights stacked one on top of another to indicate control status. • All other options previously available are still offered. – – – – – – – – 122 Clip Detector High Pile Detector Custom Contoured Coils Spray Marker System Mechanical Flag Drop Alarm Horn Rotating Beacon Light Stack (New) Ramsey Oretronic III Front Panel Display 123 Magnet Coils Control 124 Class II TMD Coal 125 TMD Control 126 Ramsey Oretronic III Single Coil System 127 Under Belt TMD 128