M A R G A I D The single-line diagram is the blueprint for electrical system analysis. It is the first step in preparing a critical response plan, allowing you to become thoroughly familiar with the electrical distribution system layout and design in your facility. Why it’s required? Whether you have a new or existing facility, the single-line diagram is the vital roadmap for all future testing, service and maintenance activities. As such, the single-line diagram is like a balance sheet for your facility and provides a snapshot of your facility at a moment in time. It needs to change as your facility changes to ensure that your systems are adequately protected. To make all the changes documented in a common file, making the electrical system easily understandable for any technical person inside/outside of the factory. O R , O N E L I N E SINGLE LINE DIAGRAM (SLD) Or, ONE LINE DIAGRAM Short circuit calculations Coordination studies Load flow studies Safety evaluation studies All other engineering studies Electrical safety procedures D I A G R A M ( S L D ) An up-to-date single-line diagram is vital for a variety of service activities including: Efficient maintenance What Should Be In A Single Line Diagram (SLD)? SLD must be started with an index, legend, page references. All proper symbols shall be used. L I N E A typical package of single line diagram shall include: S I N G L E Incoming lines showing voltage and size. Incoming main fuses, cutouts, switches, and main/tie breakers. Power transformers (kVA rating, voltage rating, winding connection and grounding means, % impedance, cooling type). Feeder breakers and fused switches rating and type. All incoming circuits shall have a page reference (mention the page number from where it comes). All outgoing panels shall have a page reference (mention the page number to where this outgoing circuit is detailed-This link-up is required). 01 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 M A R G A All service-main cable and wire runs with their associated isolating switches shall be clearly mentioned. All substations, including integral relays and main panels with total load of each feeder and each substation L I N E D I A G R A M ( S L D ) O R , O N E L I N D Current and / or potential transformers with size, type and ratio E I Relays (function, use and type) is required to be mentioned. The fault current clearing time setting is required to be achieved from inverse definite minimum time (IDMT) relay or over current relay (OCR) of the vacuum circuit breaker (VCB) panel. Where only load breaking switch (LBS) is available and no VCB panel is available fault current clearing time setting is not required. Critical equipment voltage and size (uninterruptible power supply or UPS, battery, generator, power distribution, transfer-switch, computer room air conditioning). A load schedule for each distribution panels, busbar trunking or BBT, tap-off boxes of TOB and switch board (load table format is provided later in this guideline) is required to be prepared. Rating and dimension of bus bar shall be mentioned. The calculated rating of copper busbar equals to 1.55 Ampere per mm2 of cross section area. The calculated rating of Aluminum busbar equals to 1.09 Ampere per mm2 of cross section area. All outgoing cables shall be mentioned with number of cables, number of cores, cable size and along with number of poles associated with it. For example, 1x4Cx6mm2, NYY, TPN represents a 4-core (C) single NYY-type cable of 6mm2 cross section area connected to 3-phases (TP) and a neutral (N); Again, 3x1Cx4mm2, BYA, TP represents 3 numbers of single-core (C) and BYA-type cable of 4mm2 cross section area connected to 3-phases (TP). There are many cable types. Here NYY and BYA are only 2 examples of cable types and used as example The rating and type of their all-isolating switches and protective devices (e.g. circuit breaker, fuse, overload relay, magnetic contactor) shall be mentioned. The set point of all circuit breakers, thermal overload relay, rating of magnetic contactor shall be mentioned. Length of Cable laying is required where no protection is provided for an outgoing circuit or incoming circuit (where rules of tapping circuits is applicable) PFI, changeover, ATS, generators with associated protection and isolating switch, synchronizer and interlocking arrangements shall be properly mentioned with rating, proper symbols and details. For ATS, all protective ratings of protective device shall be mentioned. S I N G L E All earth conductors’ size and type shall be mentioned with quantity Earth conductors and Earth pit-identification number with page references shall be mentioned in transformer, generators, panelboards and equipment (if directly connected with Earth pits) Total connected load (kilo watt or kW) with their individual load capacity (kW) shall be mentioned. All connected equipment (loads) shall be identified with marking and mentioned in the load description. The marking/identification number of each load shall also be mentioned in the point reference or load reference column. 02 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 M A R G A Earthing system (excluding LPS Earth pits) must be included with dimension of earthing pit, boring, busbar, earth electrode size, earth lead and ECC size and type in a separate page. An example of a typical SLD has been given which includes the substation, LT panel, distribution panel with load table format. L I N E D I All spare switches (outgoing circuit breaker) shall be mentioned. Sketch 1: Example of SLD of typical substation, low tension or LT panel and MDB (main distribution board) Table 1: Example of load table of a typical LT panel O Table 3: Example of load table of a typical FMDB Table 4: Example of load table of a typical sub distribution board or SDB S I N G L E L I N E D I A G R A M ( S L D ) O R Sketch 2: Example of SLD of typical floor MDB (FMDB) , N E Table 2: Example of load table of a typical MDB 03 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 Substation & LT DRAWING TITLE: 1X1C-300 RM,BYA(MAIN ECC), Earth Pit#9, (Page-29) 1X1C-4 RM,BYA(DOOR) LIGHTNING ARRESTER (12kV) HT CT ECC-2x1C-50 mm², BYA(BODY), Earth Pit#2 500KVA Step Down ONAN Type 3-Phase TRANSFORMER V :Vs=11/0.415 Dyn 11, 50Hz Z%=4.5% ISOLATOR HT PT LT PANEL 6x1C-300 RM,NYY(TP) 2x1C-300 RM,NYY (N) CT RATIO: 1000/5A RYB-03 LBS 630 A 11KV HT PANEL (30A FUSE) Fault current clearing time for LBS (t>>)=0.2sec If you do not have VCB but you have LBS in HT panel RYB-02 MDB 10A TP MCB Cable length 45 ft Version 1.0 PAGE NO: ECC- 2x1C-150 RM,BYA (BODY), Earth Pit#4,5 (Page-29) ECC- 1x1C-150 RM,NYY (N), Earth Pit#6 (Page-29) 400 KVA DIESEL GENERATOR (Standby) TP+N+E 4x1C-300 mm² ,NYY(TPN) G 630A TP MCCB SET:504A 630A TP MCCB SET:504A RYB-03 APPROVED BY: 1x1C-150 RM,NYY (N) CU BUSBAR-620A 40mmx10mm(TP) TOTAL CONNECTED LOAD:232.04KW 620 A COPPER BUSBAR TPN:(40mmx10mm) E:40mmX5mm MECHANICAL INTERLOCKING SYSTEM 775 A COPPER BUSBAR TPN:(50mmx10mm) E:50mmX8mm CT RATIO: 1000/5A 400A TP MCCB SET:320A TOTAL CONNECTED LOAD:325.04KW ECC- 2x1C-12.7 mm, HDBC CU(BODY), Earth Pit# 2, 3 (Page-29) ECC- 1x1C-12.7 mm, HDBC CU(N), Earth Pit# 1 (Page-29) VCB 630 A 11KV HT PANEL Fault current clearing time (t>>)=0.4sec 1X3C-120 mm² (N2XSEYFGbY) 1X3C-120 mm² (N2XSEYFGbY) DESCO METER 11KV DROP OUT FUSE-30A 11KV OVERHEAD LINE 1000A TP ACB SET:700A CU BUSBAR-775A 50mmx10mm(TP) 2x1C-300 RM,NYY (N) RYB-02 630A TP MCCB SET:504A 630A TP MCCB SET:504A RYB-01 CU BUSBAR-620A 40mmx10mm(TP) 1x1C-150 RM,NYY (N) 500A TP MCCB SET:0.9 SDB SECURITY POST =2.745KW PAGE NO= 19 Date: DESIGNED BY: CHECKED BY: FMDB-01 GROUND FLOOR PAGE NO= 02 Rev: 02 Rev: 01 (TP) 1x1C-4 RM,BYA(ECC) 3x1C-6 RM,BYA 4x1C-4 RM,BYA(TP+N) 1x1C-150 RM,NYY(ECC) Cable length 37 ft CU BUSBAR 620A 40mmX10mm(TP) 4X1C-300 RM,NYY(TP+N) TCL:229.295 KW 1x1C-95 RM,BYA(ECC) RYB-01 1X1C-4 RM,BYA(DOOR) ADDRESS: 300 KVAR PFI 3X1C-300 RM,NYY(TP) CU BUSBAR-372A 40mmX6mm(TP) 4X1C-150 RM,NYY(TPN) CU BUSBAR-496A 40mmX8mm(TP) 1x1C-150 RM,BYA(ECC) CU BUSBAR 279A 30mmX6mm(TP) FIRE HYDRANT PUMP-93KW 4X1C-120 RM,NYY(TP+N) 1x1C-70 RM,NYY(ECC) 250A TP MCCB SET:200A FACTORY NAME: 630A TP MCCB SET:320A FOR FUTURE EXTENSION TO A NEW CONSTRUCTION CU BUSBAR 620A 40mmX10mm(TP) SPARE SPARE 04 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 www.rsc-bd.org Table 1: Example of load table of a typical LT panel From SLD page-1 LT PANEL, LOCATION: GROUND FLOOR, FEED ROOM: TRANSFORMER Main Incoming Ckt. 1000A MCCB, set: 700A CKT REF. Breaker MCCB/MCB Rat/Amp RYB1 630A MCCB set:320A RYB2 250A MCCB set:200A 4x120.0 1x70.0 RYB3 630A MCCB set:504A 4x300.0 1x150.0 Phase Neutral Size(rm) Point Reference Number of Points/ Pcs Watt Per Point Location Spare 0 0 - Fire Hydrant Fire Hydrant Pump Pump 1 93000 Main Distribution Panel 1 232140 Earth Size Load Type (re) Spare Future extension MDB Total Watt Phase Load in kW R Y B 0 0.00 0.00 0.00 Fire Pump room 93000 31.00 31.00 31.00 Ground Floor 232140 78.12 78.13 75.79 109.12 109.13 106.79 Total Phase Load/kW= Total Connected Load= 325.04 kW Remarks Page No-1 05 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 www.rsc-bd.org Table 2: Example of load table of a typical MDB MDB, LOCATION: SUB STATION, FEED ROOM: LT PANEL, REF: RYB-03. AND FROM GENERATOR (400KVA) Main Incoming Ckt. Breaker CKT REF. MCCB/MCB Rat/Amp Phase Earth Neutral Size (re) Size(rm) Load Type Point Reference Number of Points/ Pcs Watt Per Point Location Total Watt From SLD page-1 Phase Load in kW R Y B RYB1 500A MCCB set:450 4x300 1x150 PFI PFI 1 0 0 0 0.00 0.00 0.00 MCCB 630A (set:504A) X 2, RYB2 400A MCCB set:320 4x150 1x95 FMDB FMDB-01 1 229295 Ground Floor 229295 77.38 77.32 74.59 (interlocked) RYB3 10A TP 4x4.0 1x4.0 SDB SDB-Security Post 1 2745 Security Post 2745 0.74 0.81 1.20 78.12 78.13 75.79 Total Phase Load/kW= Total Connected Load= 232.04 kW Remarks Page No-1 06 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 DRAWING TITLE: FMDB01/GF DB-01 GROUND FLOOR PAGE-03 TCL:28.37KW TCL:28.37KW DB-02 1ST FLOOR PAGE-04 FACTORY NAME: TCL:38.78KW DB-03 2ND FLOOR PAGE-08 ADDRESS: TCL:36.77KW DB-04 3RD FLOOR PAGE-11 TCL:40.85KW DB-05 4TH FLOOR PAGE-14 Rev: 01 Rev: 02 TCL:16.54KW DB-06 5TH FLOOR PAGE-17 Date: DB-07 UTILITY SHADE PAGE-18 TCL:33.00KW DESIGNED BY: CHECKED BY: 10A SP MCB APPROVED BY: 1X1C-4 RM,BYA(DOOR) 1x1C-6 RM, NYY(P) B-11 (SM101--SM106) 2x1C-4 RM,BYA(P+N) 1x1C-4RM,BYA(ECC) 10A SP MCB 6 nos SEWING M/C, LINE-1 (06X400W)= 2.40KW Each M/C is protected by a 5A fuse in socket plug PS101--PS 104. 1x1C-6 RM, NYY(P) R-10 1x1C-4RM,BYA(ECC) 6A SP MCB 2x1C-4 RM,BYA(P+N) 1x1C-6 RM, NYY(P) RYB-09 OFFICE-2 4 nos POWER SOCKET(5A, 200W) (04X200W)=0.8KW 2x1C-4 RM,BYA(P+N) 16A TP MCB (L101--L108), F-101. 1x1C-4 RM, BYA(P) RYB-08 OFFICE-2 8 nos LIGHT (18W)+1 no FAN (80W) (8X18W)+(01X80W)=0.224KW 100A TP MCCB FIXED 4X1C-6 RM,BYA(TPN) 3x1C-10RM, BYA(TP) 3x1C-35 RM, NYY(TP) RYB-07 1X1C-6 RM,BYA(ECC) Neutral cable is for control only 63A TP MCCB SET:44A SPARE 25A TP MCCB SET:15A 4X1C-25 RM,NYY(TPN) RYB-06 1X1C-16 RM,BYA(ECC) 100A TP MCCB SET:70A NYY(TP) 3x1C-25 RM, RYB-05 (EXH101--EXH104) 4X1C-16 RM,NYY(TPN) NYY(TP) 3x1C-35 RM, RYB-04 1X1C-16 RM,BYA(ECC) 100A TP MCCB SET:70A 4X1C-25 RM,NYY(TPN) NYY(TP) 3x1C-35 RM, TPN:(30mmx12mm) E:30mmX6mm 1X1C-16 RM,BYA(ECC) 100A TP MCCB SET:70A 4X1C-25 RM,NYY(TPN) NYY(TP) 3x1C-35 RM, RYB-03 1X1C-16 RM,BYA(ECC) 100A TP MCCB SET:70A 4X1C-25 RM,NYY(TPN) NYY(TP) 3x1C-35 RM, RYB-02 1X1C-16 RM,BYA(ECC) 63A TP MCCB SET: 50.4A 4X1C-25 RM,NYY(TPN) RYB-01 1X1C-16 RM,BYA(ECC) NYY(TP) 3x1C-16 RM, 558A COPPER BUSBAR EXHAUST FAN (4X746W)=2.98KW Each Exhaust Fan is protected by a 5A thermal overload relay with 12A Magnetic contactor SPARE 4X1C-16 RM,NYY(TPN) 1X1C-16 RM,BYA(ECC) FEED FROM MDB (RYB-02, PAGE 01) GROUND FLOOR L=Light F=Fan SM=Sewing M/C M/C=Machine EXH=Exhaust Fan 4X1C-150 RM,NYY(TPN) 1x1C-95 RM,BYA(ECC) FMDB-01 GROUND FLOOR TOTAL CONNECTED LOAD: 229.295 KW 400A TP MCCB SET:320A CU BUSBAR-558A 30mmx12mm(TP) 2x1C-150 RM,NYY (N) Y-12 PAGE NO: Version 1.0 07 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 www.rsc-bd.org Table: 3 Example of load table of a typical FMDB From SLD page-2 FMDB-01, LOCATION: GROUND FLOOR, FEED ROOM: MDB, REF: RYB-02. Main Incoming Ckt. MCCB 400A (set:320A) Breaker MCCB/MCB Rat/Amp Phase Neutral Size RYB1 63A MCCB Set at 50A 4x16.0 1x16.0 DB-1 DB-01 RYB2 100A MCCB Set at 70A 4x25.0 1x16.0 DB-2 RYB3 100A MCCB Set at 70A 4x25.0 1x16.0 RYB4 100A MCCB Set at 70A 4x25.0 RYB5 100A MCCB Set at 70A RYB6 Number of Points/ Pcs Watt Per Point Location Total Watt 1 28370 Ground Floor DB-02 1 28373 DB-3 DB-03 1 1x16.0 DB-4 DB-04 4x25.0 1x16.0 DB-5 25A MCCB Set at 15A 4x16.0 1x16.0 RYB7 63A MCCB Set at 44A 4x25.0 1x16.0 RYB8 100A MCCB RYB9 16A TP 4X6.0 R10 6A SP 2X4.0 B11 10A SP 2X4.0 Y12 10A SP 2X4.0 CKT REF. Earth Size Load Type Point Reference Phase Load in kW R Y B 28370 9.34 9.21 9.82 Ist Floor 28373 9.76 9.28 9.34 38786 2nd Floor 38786 14.43 12.36 12.00 1 36770 3rd Floor 36770 12.49 12.38 11.90 DB-05 1 40850 4th Floor 40850 13.75 13.85 13.25 DB-6 DB-06 1 16540 5th Floor 16540 5.40 5.80 5.34 DB-7 DB-07 1 33198 Utility Shed 33198 11.00 11.05 11.148 Spare 1 0 - 0 0.00 0.00 0.00 0.99 0.99 Spare Exhaust Fan EXH.101---EXH.104 4 746 2984 0.99 Light, Fan L.101---L.108 F.101 Sample office room 8 (L)+1(F) 18 (L)+80(F) Ground Floor 144(L) + 80(F) 0.22 1x4.0 Power Socket PS.101---PS.104 4 200 Ground Floor 800 1x4.0 Sewing Machine SM.101---SM.106 6 400 Ground Floor 2400 1x6.0 Total Phase Load/kW= Total Connected Load= Remarks 0.80 2.40 77.38 77.32 229.295 74.59 kW Page No-2 08 Electrical Single Line Diagram Guidance_Version 1.0_November 2021 www.rsc-bd.org Table 4: Example of load table of a typical SDB From SLD page-9 SDB-03, LOCATION: WEST, LINE NO-01, 3rd FLOOR, FEED ROOM: DB-04, REF: RYB-01. Main Breaker MCB Incoming Ckt. CKT REF. Rat/Amp MCB 16A TP Phase Earth Neutral Size (re) Size(rm) Number of Points/Pcs Load Type Point Reference Light L.325---L.335 11 Sewing Machine Sewing Machine SM.347---SM.352 Watt Per Point Location Total Watt 18 West Side , Line no-1 198 6 350 " 2100 SM.353---SM.358 6 350 " 2100 Phase Load in kW R Y B1 2A SP 2X2.5 R2 6A SP 2X4.0 1x4.0 B3 6A SP 2X4.0 1x4.0 RYB4 6A TP 3X4.0 1x4.0 Exhaust Fan Exh.309---Exh.310 2 1125 " 2250 Y5 6A SP 2X4.0 1x4.0 Sewing Machine SM.359---SM.363 5 350 " 1750 1.75 Y6 2A SP 2X2.5 Light L.336---L.346 11 18 " 198 0.198 RYB7 6A TP 2X4.0 Ceiling Fan 70 " 700 F.301-F.310 10 (R-3, Y-5, B-2) B Remarks 0.198 2.1 2.1 0.75 Total Phase Load/kW= Total Connected Load= 0.75 0.75 0.21 0.35 0.14 3.06 3.048 3.188 9.296 kW Page No-17 09 Electrical Single Line Diagram Guidance_Version 1.0_November 2021