SEPTEMBER, 2022 Volume: 50 § Number: 09 § Total Pages: 84 A View of Costal Highway on Dwarka - Probandar section of NH-51, in Gujarat https://www.irc.nic.in INDIAN HIGHWAYS Volume : 50 § Number : 9 § SEPTEMBER 2022 § ISSN 0376-7256 Indian Roads Congress Founded : On 10th December, 1934 CONTENTS Ø From the Editor’s Desk 4-5 Ø Letter to Editor 6 Ø Important Announcement 6 Ø IRC Technical Committees Meeting Schedule for the Month of September 2022 Ø Advertisements 81 2, 7-17, 45, 83 & 84 Technical Papers Ø Precast Reinforced Concrete three Radius Arch Pipe Culvert Bridges By Aswathy S Nair & Dr. R. K. Ingle 18 Ø A Rational Approach for the Analysis and Design of Jointed Plain Concrete Pavement with Non-Standard Dimensions By Swati Roy Maitra & Atasi Das 28 Ø Design of Reinforced Earth Retaining Wall in Submerged Condition By Dr. S. K. Bagui, Dr. A.K. Sahu, Vishal Rathore, Saurabh Kumar & Satyabroto Mitra 36 Ø Notifications Ø MoRT&H Circular 46-81 82 FEEDBACK Suggestion/Observation on editorial and Technical Papers are welcome and may be sent to IRC Secretariat on [email protected]/[email protected] Publisher & Editor: Sanjay Kumar Nirmal, Secretary General, IRC E-mail: [email protected] Headquarter: IRC Bhawan, Kama Koti Marg, Sector-6, R.K. Puram, New Delhi-110 022. Phone Nos.: +91-11-26171548 (Admn.), 23387140 & 23384543 (Membership, Tech. Papers and Indian Highways), 23387759 (Sale), 26185273 (Tech. Committees) No part of this publication may be reproduced by any means without prior written permission from the Secretary General, IRC. The responsibility of the contents and the opinions expressed in Indian Highways is exclusively of the author(s) concerned. IRC and the Editor disclaim responsibility and liability for any statements or opinion, originality of contents and of any copyright violations by the authors. The opinion expressed in the papers and contents published in the Indian Highways do not necessarily represent the views of the Editor or IRC. Printed at: M/s B. M. Printing & Writing Papers Pvt. Ltd, (H-37, Sector-63, Noida), (UP) ` 20 GATI SHAKTI: THE NATIONAL MASTER PLAN We are celebrating the Azadi Ka Amrit Mahotsav commemorating 75 years of independence and the glorious history of Indian people, culture and achievements. This Mahotsav is dedicated to the people of India who have not only been instrumental in bringing India thus far in its evolutionary journey but also hold within them the power and potential to enable Prime Minister's vision of activating India 2.0, fuelled by the spirit of Aatmanirbhar Bharat. Our Hon'ble Prime Minister last year launched the Gati Shakti – National Master Plan for Multimodal Connectivity on 13th October, 2021 with aim to bring 16 Ministries including Ministry of Road, Transport & Highways and Railways together for integrated planning and coordinated implementation of infrastructure connectivity projects. Under this plan all 16 Ministries instead of planning & designing domain areas infrastructure scheme like Bharatmala, Sagarmala, inland waterways, dry/land ports, UDAN etc. and economic Zones like textile clusters, pharmaceutical clusters, defence corridors, electronic parks, industrial corridors, fishing clusters, agri zones separately in silos, they have to design and execute it with a common vision to improve connectivity & make Indian businesses more competitive. The Gati Shakti Master Plan is designed to enhance efficiency and have an integrated approach by use of latest satellite imagery for visual understanding, coordination among all the stakeholders; synchronization in implementation of projects; planning tools for route planning, land acquisition, permissions and congestion reduction and dashboard based periodic monitoring for progress. The Gati Shakti is ensuring that in coming years country does not waste money or time due to lack of coordination in infrastructure projects. Everything, from roads to railways, from aviation to agriculture, various ministries and departments would be linked. We know that Resilient Transport infrastructure is critical for peoples' well-being, quality of life, and economic prospects. Transportation is one of the most effective drivers for propelling economic development. Various modes of transport are being used for movement of people and goods. Our transport sector is large and diverse, with road transport contributing the major share. In India, since beginning, in all “The Five Year Plans” Transport sector is accorded importance. This is evident from budgetary allocations and stress given to have a systematically planned Transportation System in the country. The present focus of the government is to bring about efficiency in transportation of goods and passengers. At the national level, efficient movement of cargo is gaining importance to reduce the cost of transportation – currently the logistic cost in India is almost 14% of GDP as against the global average of 8% of GDP. For Indian products to become competitive in the international market, the logistic cost needs to be brought down significantly. This can be done by using the most optimal mix of various modes of transport along with locating the Inland Container Depots, Container Freight Stations and Air Freight Stations at optimal locations. These together would reduce the logistic cost, thus bringing down the cost of products. Quality of infrastructure is among the biggest hurdles facing the Indian government's ambitious programme, called 4 INDIAN HIGHWAYS SEPTEMBER 2022 “Make in India,” which aims to improve the nation's manufacturing capabilities and support higher growth for generating employment. Gati Shakti is different from the already announced national infrastructure pipeline and national monetisation pipeline projects. Gati Shakti master plan is more about bringing the coordination for the planning of all infrastructure connectivity projects that have been announced under the national infrastructure pipeline. The Gati Shakti master plan will bring maximum planning and coordination and minimise delays between the various ministries. The master plan would be focusing more on ending inter-ministerial silos. Gati Shakti master pÏan will lead to optimum utilisation of resources. It not only brings together the government process and its various stakeholders but also helps to integrate different modes of transportation which is an extension of holistic governance. The Rs. 100 lakh crore Gati Shakti plan envisages a centralised portal comprising all existing and planned infrastructure initiatives of as many as 16 Central Ministries and Departments for integrated planning and coordinated implementation of infra connectivity projects. With the development of quality infrastructure, India can realize the dream of becoming the business capital of the world. The Gati Shakti programme marks a paradigm shift in decision making to break the silos of departmentalism. In the proposed Plan, all the existing and proposed economic zones have been mapped along with the multimodal connectivity infrastructure in a single platform. Individual projects of different line Ministries would be examined and sanctioned in future within the parameters of the overall Plan, leading to synchronisation of efforts. Gati Shakti will bring synergy to create a world class, seamless multi-modal transport network in India. The National Master Plan will employ modern technology and the latest IT tools for coordinated planning of infrastructure. A GIS-based Enterprise Resource Planning system with 200+ layers for evidence-based decision-making is one example. The use of satellite imagery for monitoring is another. Digitisation will play a big role in ensuring timely clearances and flagging potential issues, and in project monitoring as well. MoRT&H is implementing several initiatives to improve the logistics efficiency and promote multi-modal connectivity across the nation. Our country needs to develop quality, reliable, sustainable and resilient infrastructure, including regional and trans-border infrastructure to support economic development and human wellbeing, with a focus on affordable and equitable access for all. The rapid growth in transport infrastructure and services over the past decades has created new demands and challenges for the transport sector. Fast economic growth contributed to high rates of urbanization, rising traffic accident rates, new capacity constraints, and significant increase in asset preservation requirements to meet the fast expansion of transport assets. (Sanjay Kumar Nirmal) Secretary General, IRC and Director General (RD) & SS, MoRT&H INDIAN HIGHWAYS SEPTEMBER 2022 5 LETTER TO EDITOR/ANNOUNCEMENT Respected Secretary General IRC, I am glad to inform you that I have completed fifty (50) years as a Member of the Indian Roads Congress (IRC). My Membership with IRC was very rewarding and provided me up to date technical information related to highway engineering, highway construction and related technical research in India. For last almost 50 years I am settled in the United States (US). In those years I have engineered and managed various mega projects in US and other countries. I always kept in touch with IRC thru IRC magazines and highway engineering activities in India. I am proud that I am a life member of the IRC for last fifty years who provided me technical information related to the highway engineering, I sincerely thanks IRC for that. I am looking forward to attend one of the IRC conference/meeting in near future and share my over 50 years of engineering and management experience with IRC members. Thanks Sincerely Uday A Kumthekar, IRC Life Member No.- 5418 Email: [email protected] US Mobile No.(513)739 7120 Liberty Township, Ohio, USA 6 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 7 ADVERTISEMENT 8 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 9 ADVERTISEMENT 10 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 11 ADVERTISEMENT 12 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 13 ADVERTISEMENT 14 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 15 ADVERTISEMENT 16 INDIAN HIGHWAYS SEPTEMBER 2022 ADVERTISEMENT INDIAN HIGHWAYS SEPTEMBER 2022 17 TECHNICAL PAPER PRECAST REINFORCED CONCRETE THREE RADIUS ARCH PIPE CULVERT BRIDGES A SN 1 D .RKI 2 ABSTRACT Three radius arch pipe composite bridges or culverts are provided under a roadway or railway as a cross drainage system carry over the stream or as an underground tunnel or as an animal pass structure. Three radius arch pipe culverts, a complex shaped pipe having three radii are using nowadays as a substitute to conventional type of culverts such as circular culvert and box culverts. In this study, the various geometrical and structural features of the arch pipe are investigated using the international codes Swedish standards, CHBDC (2014) and AASHTO LRFD (2017) and ASTM C 506 specification. The strength of pipe is evaluated by means of three edge bearing test. The three radius arch pipe is proven to the best owing to the advantages of its geometrical shape and hydraulic benefits compared to circular pipe and box culverts. 1. performance of the arch pipe and its comparison is made with circular pipes having equivalent size. INTRODUCTION Three radius arch pipe bridges owing to its advantages are getting used as all kinds of bridge crossings more often as an economic solution compared to the conventional steel and concrete bridges. These are being used for small to medium span cases up to 25 m and in locations where construction time is less and continuity in traffic is required. Generally, rectangular or circular in shape, bridge culverts are constructed on rivers and canals. 2. Precast reinforced concrete arch pipe is started using now a days as substitute to the conventional type of culverts such as circular pipe culverts, box culverts and arch culverts. Reinforced arch pipe can be used for highway culverts, railway culverts, short span highway bridges, storm drains, utility tunnels etc. It is ideal for a variety of conditions such as space constraints, limited fall and insufficient depth for circular pipe. A three radius arch pipe is a pipe with three radii and nearly flattened bottom. It consists of three radii, top radius, bottom radius and corner radius. The bottom radius is larger and the corner radius is the smallest. Fig. 1 shows the cross-section of a three radius arch pipe culvert and Photo 1 shows precast reinforced concrete arch pipe. Various shapes of culverts are being in use include circular shape, elliptical shape, arch shape, pipe arch etc. Among these, three radius arch pipe is now started gaining popularity as a substitute to circular or box shaped culverts. But there are no guidelines as per Indian codes of standards for the analysis and design of arch pipe. The minimum depth of cover above the conduit is determined using the guidelines provided in Swedish, Canadian (CHBDC 2014) and American (AASHTO LRFD 2017) codes for highway bridges. In this Paper, some guidelines and features of precast concrete three radius arch pipe are discussed. The geometry of pipe is discussed with reference to ASTM C 506 (2013). The minimum depth of cover above the conduit is determined, and the requirements and construction guidelines of arch pipe are discussed. A three edge bearing test is conducted to evaluate the mechanical 1 M.Tech Student, Email: [email protected] 2 Professor, Email: [email protected] 18 INDIAN HIGHWAYS } THREE RADIUS ARCH PIPE 3. GENERAL FEATURES 3.1 Geometry The dimensions of arch pipe can be taken from ASTM C 506 (2013 a) which is the standard specification for reinforced arch culvert and is given in Table 1. The culvert geometry can be modeled using the following expression given in ASTM C506 (2013). Department of Applied Mechanics, Visvesvaraya National Institute of Technology, Nagpur, Maharashtra SEPTEMBER 2022 TECHNICAL PAPER Fig.1 Three Radius Arch Pipe Culvert Photo 1 Precast Concrete Arch Pipe (https://line.17qq.com) Table 1 Dimensions of Arch Pipe (ASTM C 506: 2013a.) Approximate Equivalent Round Size, mm Span, mm Rise, mm Water Area, m2 R1, mm R2, mm R3, mm A, mm B, mm C, mm 375 460 280 0.1 580 270 102 10 119 128 450 560 345 0.15 700 350 135 15 154 145 525 660 395 0.2 900 375 135 20 160 195 600 725 460 0.26 1035 370 115 90 151 248 750 920 570 0.41 1300 475 155 95 192 305 900 1110 675 0.59 1575 570 160 105 215 395 1050 1300 795 0.82 1855 665 190 130 248 460 1200 1485 915 1.06 2135 760 220 155 291 523 1350 1650 1015 1.33 2350 850 250 165 336 575 1500 1855 1145 1.64 2670 955 285 190 380 643 1800 2235 1370 2.38 3200 1145 320 225 436 798 2100 2590 1575 3.21 4130 1320 355 255 473 940 2250 2920 1830 4.13 4650 1500 490 330 611 970 2400 3100 1960 4.8 5535 1575 510 385 614 1040 2700 3505 2215 6.13 6835 1790 570 425 725 1183 3000 3910 2460 7.6 7655 1980 610 480 741 1345 3300 4285 2705 9.21 8355 2175 685 530 840 1458 INDIAN HIGHWAYS SEPTEMBER 2022 19 TECHNICAL PAPER ......... ......... ......... ......... changing as the depth of cover changes. The live load will get distributed through the soil fill and as the depth increases, the intensity of live load on the pipe decreases. CHBDC (2014), AASHTO LRFD (2017) and Swedish Code provide formulae to determine the minimum soil cover above the soil steel composite bridges. According to CHBDC (2014), the minimum depth of cover (hc) above the conduit should be maximum of the following. ......... Where R1, R2 and R3 are the bottom radius, top radius and corner radius, H is the rise of pipe and A, B and C are the dimensions marked in Fig. 1. 3.2 ......... where, hc is the depth of cover soil. Soil Material Requirements Since the three-radius arch pipe is using as a soil steel composite bridge, the properties of soil and the interaction between the structure and the soil plays an important role on the performance or arch pipe. The arch pipe should be placed on prepared bedding and it should be provided with structural backfill on either side of the pipe and on the top of the pipe. Fig. 2 shows the soil filling requirements as per Lars Pettersson et.al (2014). i. ii. The soil below the arch pipe should be prepared soil and it should be filled more than 0.3 m in depth below the bottom most point and it should be placed with a slope 1: n on either sides to a depth more than 0.2 times the span of pipe. On either sides of the pipe engineered soil should be filled to a distance half of the span of pipe. The properties of soil should be same as 1. iii. The depth of soil backfill on the top of pipe should be more than minimum depth of cover as discussed in section 3.1. The density of material provided as cover should be the average of densities of soil provided in the region 1, 2 and 4. The soil can be gravelly sand or sandy silt or silty clay. Fig. 2 Soil Material Requirments Table 2 Minimum Soil Cover Depth Minimum depth of cover, m SL No. Span (D) m Rise (H) m CHBDC AASHTO LFRD Swedish Design 1 1.485 0.915 1.054 0.300 ≥0.5 2 1.65 1.015 1.057 0.300 ≥0.5 3 1.855 1.145 1.050 0.300 ≥0.5 4 2.235 1.37 1.065 0.300 ≥0.5 5 2.59 1.575 1.082 0.324 ≥0.5 6 2.92 1.83 1.018 0.365 ≥0.5 7 3.1 1.96 1.001 0.388 ≥0.5 iv. There should be minimum 0.3 m base course material above the soil filling on the top of pipe. 8 3.505 2.215 1.002 0.438 ≥0.5 v. All the soil in the region 1, 2, 3 and 4 should be thoroughly compacted to the required standard proctor density. 9 3.91 2.46 1.011 0.489 ≥0.5 10 4.285 2.705 1.004 0.536 ≥0.5 3.3 Minimum Depth of Cover The depth of soil backfill above the conduit is termed as cover depth and there is a minimum value of soil cover for each pipe depending on the shape, span and rise of these structures. The pressure due to vehicle load will be 20 INDIAN HIGHWAYS SEPTEMBER 2022 Dh is the horizontal dimension or span (D) Dv is the vertical dimension or rise of structure. As per AASHTO LRFD (2017), the minimum soil cover depth above the conduit should be, hc = D/8 ≥ 0.30 m (7) According to Swedish design standards, the minimum soil cover depth above the pipe should be more than 0.5 m. The TECHNICAL PAPER calculated values of minimum soil cover depth for arch pipes of various spans and rise using the above formulae are given in Table 2. 3.4 Hydraulic and Structural Benefits of Arch Pipe Even though the shape of arch pipe is more complex compared to circular pipe culvert and box culverts, the arch pipe has greater advantages in terms of hydraulic and structural aspects. Fig. 3 and 4 shows the comparison of arch pipes, equivalent circular pipe and box culvert in terms of water area. In Fig. 3a and 3b shows the arch pipe and the approximate equivalent circular pipe. It is observed that same water way area which is obtained by using a circular pipe and box culvert could be achieved with arch pipe having greater span and less height. If circular pipe of same height as in the case of arch pipe is provided, then only half of water way area could be achieved. And hence multiple numbers of circular pipes should have to be provided in such case which is shown in Fig. 4. Similarly if circular pipe of same span as in the case of arch pipe is provided, then the water area obtained can also be obtained with arch pipe of greater span and lesser depth. It can be obtained that for the same water area, arch pipes are more suitable to cover more length with less height (a) compared to circular pipe and box culvert. Table 3 shows the dimensions of arch pipe and the equivalent circular pipe and box culverts with the resultant water area. It is obtained that arch pipe is suitable for limited headroom with improved hydraulic capacity. In the case of sites having depth constraints, the arch pipe can be provided instead of providing multiple numbers of circular pipes and box culverts having smaller section. Fig. 5 shows the comparison of hydraulic radii of arch pipe having a span of 2.92 m and rise 1.83 m and equivalent circular pipes and boxes at various depths. Arch pipes and circular pipes have the maximum R value when the depth of flow (y) is equal to the 75% rise (H) of the pipe. It is obtained that the equivalent circular pipes have slightly greater R value compared to the arch pipes whereas in the case of box culverts, the arch pipes have greater R value. From the Fig. it is clear that arch pipes are having greater R value at low flow conditions compared to box culverts and circular pipes. The hydraulic efficiency of pipes depends on the hydraulic radius value and arch pipes are proven to have better hydraulic efficiency at low flow conditions. For the sites with limited fall conditions, arch pipes are more suitable and economical instead of using multiple numbers of circular pipes and box culverts. (b) (c) Fig. 3 Water Area of Concrete Pipes (a) Arch Pipe of 2.235 m span (b) Circular Pipe Equivalent to 2.235 m Arch Pipe (c) Box Culvert Equivalent to 2.235 m Arch Pipe Fig.4 Water Area of Circular and Arch Pipes INDIAN HIGHWAYS SEPTEMBER 2022 21 TECHNICAL PAPER Table 3 Water Area of Arch Pipe and Equivalent Circular Pipe Circular Pipe Arch Pipe Box Culvert S. No. Diameter (m) Water area (m2) Span (m) Rise (m) Water area (m2) Size (m) Water area (m2) 1 1.2 1.13 1.49 0.92 1.06 1 1.00 2 1.35 1.43 1.65 1.02 1.33 1.2 1.44 3 1.5 1.77 1.86 1.15 1.64 1.25 1.56 4 1.8 2.54 2.24 1.37 2.38 1.5 2.25 5 2.1 3.46 2.6 1.68 3.21 1.8 3.24 6 2.25 3.97 2.92 1.83 4.13 2 4.00 7 2.4 4.52 3.1 1.96 4.8 2.2 4.84 8 2.7 5.72 3.51 2.22 6.13 2.5 6.25 9 3 7.07 3.91 2.46 7.6 2.8 7.84 10 3.3 8.55 4.29 2.71 9.13 3 9.00 a) y = H b) y = 0.75 H c) y = 0.5 H 22 INDIAN HIGHWAYS SEPTEMBER 2022 TECHNICAL PAPER d) y = 0.25 H Fig. 5 (a-d) Comparison of Hydraulic Radii Fig.6 Reinforcement Details 3.5 Reinforcement Fig.7 Schematic Representation of Three Edge Bearing Test of Arch Pipe The pipe arch can be designed as beam or column elements depending upon the predominant force. It can be designed as singly or doubly reinforced beam element as per IRC:112-2020. Fig. 6 shows the layout of reinforcement to be provided. Shear stirrups should be provided wherever required. 4. STRENGTH TEST OF ARCH PIPE The mechanical performance of precast concrete arch pipe can be examined by means of Three Edge Bearing Test which is an external load crushing strength test consists of a diametral compression test which helps to classify the pipes under different classes. Fig. 7 shows the schematic representation of three-edge bearing test of arch pipe. The test procedures should be taken as per ASTM C 497(1998). VNIT Nagpur has developed a model testing facility for conducting three edge bearing test of three radius arch pipes. Photos 2a and 2b shows photographs of arch pipe specimens before conducting the test. Photo 2a Arch Pipe Before Test The three-edge bearing test has conducted on four arch pipe specimens. Photo 3 shows the test setup for conducting bearing test on arch pipes. From the test, it is seen that main cracks are appeared at the top of bottom flat portion and outer sides of the arch pipe. And hence, to enhance the structural capacity of these pipes further, extra mesh of reinforcement should be provided on these portions. INDIAN HIGHWAYS SEPTEMBER 2022 23 TECHNICAL PAPER Photo 4a and 4b shows the photographs of deformed arch pipes. Photo 2b Test Specimens of Three Edge Bearing Test Photo 4a Cracks Observed at Bottom Flat Portion Photo 3 Test Setup of Three Edge Bearing Test Photo 4b Cracks Observed at Outer Sides Fig. 8 shows the comparison of strength values of precast concrete arch pipe of 2.235 m span and the equivalent circular pipe of diameter 1.8 m. It was observed that the strength of arch pipe is greater than that of equivalent circular pipe. The three edge bearing strength value of arch pipe is almost 2 times that of circular pipe. controls should be noted on the construction drawings. Some of the important things to be considered as per CHBDC (2014) and IRC:122-2017 are listed below. 5. CONSTRUCTION Construction procedures are the most important factor responsible for the structural integrity of a soil-steel bridge and hence appropriate construction procedures and 5.1 Foundation For the specific case of the foundation of a pipe-arch, the following is recommended: i. When the foundation comprises dense to very dense cohesionless material or stiff to hard cohesive material, no treatment is required. Fig.8 Comparison of Strength Values of Arch Pipe and Equivalent Circular Pipe 24 INDIAN HIGHWAYS SEPTEMBER 2022 TECHNICAL PAPER ii. For soft to firm cohesive foundations, trench reinforcement should be provided. iii. For loose to compact cohesionless foundations, trench reinforcement should be provided by in-situ compaction. 5.2 done in such a way that, there are no permanent set results in any portion of the wall. If struts are used to support the conduit wall during backfilling, they should be removed before they start restricting the free downward movement of the crown. Photo 7 shows the assembling and erection of arch pipe at site. Bedding The bedding on which the bottom of pipe rests, should be composed of stone free granular material and it should be pre-shaped in both the longitudinal and transverse directions to accommodate the conduit invert. The top layer of bedding, up to 200 mm thickness should be kept un-compacted so that the ridges and valleys of the bottom part of the pipe maintain uniform contact with the bedding material. 5.3 Transportation Before transporting, it should be ensured that the precast units have gained adequate strength. Photo 6 Lifting of Precast Arch Pipe (https://www.flickr.com) Photo 5 Unloading of Precast Arch Pipe (https://www.flickr.com) It should be loaded and unloaded carefully to and from the delivery vehicle, and it should be adequately secured and supported to prevent them from overturning, shifting or being damaged during transportation. Photo 5 shows the unloading of precast arch pipe units from the delivery vehicle. 5.4 Handling The precast products should be stored, transported and handled in a manner to avoid damage. The handling process includes demoulding of precast products, their storage, loading and unloading, transportation to storage spaces and site and erection. Care should be taken in order to avoid stresses and damage in the precast units. Photo 6 shows the handling of precast arch pipe using mobile crane lifting equipment. 5.5 Assembly and Erection The assembling and erection of the conduit wall should be Photo 7 Assembly and Erection of Arch Pipe (https://www.flickr.com) 5.6 Engineered Backfill The backfill should be placed in layers not more than 300 mm thickness and compacted to the required density before placing the next layer. On the either sides of the conduit, the difference in levels of backfills the transverse direction should not exceed 600 mm. The degree of compaction should not be less than 85% of the Standard Proctor density. The backfill material should be free of stones exceeding 80 mm in size within a distance of 300 mm of the pipe and heavy compaction equipment should be avoided within 1.0 m of the pipe. In the proximity of the pipe light compaction equipment should be used. Photo 8a and 8b shows the compaction of soil backfill above and on the sides of arch pipe in site. INDIAN HIGHWAYS SEPTEMBER 2022 25 TECHNICAL PAPER 5.8 Joints The joints and sealings should be done as per IS 15916:2010. For precast reinforced concrete arch pipes, tongue and groove joint can be provided. In tongue and groove joint, a layer of cement paste or mortar is placed in the lower portion of the groove and on the upper portion of the tongue of the pipe. The tongue is then inserted into the groove of the installed pipe until the sealant material is squeezed out onto the interior or exterior surfaces. Fig. 9 shows an example of section through the joint. Photo 8a Compaction of Backfill around Arch Pipe (https://www.flickr.com) Photo 8b Compaction of Backfill around Arch Pipe (https://www.flickr.com) 5.7 Headwalls and Appurtenances The three radius arch pipe composite bridges are more susceptible to damage by hydraulic effect and hence it should be provided with headwalls and cut-off appurtenances if it is designed for hydraulic purpose. When a conduit wall at one of its ends is cut at a plane inclined to the vertical, the continuity of the ring is no longer maintained in the bevel, because of which the beveled ends of the pipe should be designed as earth-retaining structures. Photo 9 shows the arch pipe with headwalls provided at site. Fig.9 Arch Pipe Joints (https://www.infolinks.com) 5.9 The inspection and supervision of construction of the soil steel composite bridges should be provided as per following. I. For three radius arch pipe composite bridges spanning between 3 m and 6m, an engineer should inspect the work at the completion of foundation, bedding, assembly of pipe, and placement of backfill under the haunches, up to the spring line, up to the crown, and up to the level of minimum specified cover. ii. For spans greater than 6 m but less than or equal to 8 m, the inspection should be done as above and also daily inspection under an engineer's supervision should be made during the backfilling operations until a minimum specified cover is attained. iii. For structures with spans greater than 8 m continuous inspection and supervision by an engineer should be provided. 6. i. Photo 9 Arch Pipe with Head Wall Laid on Site (https://line.17qq.com) 26 INDIAN HIGHWAYS SEPTEMBER 2022 Site Supervision and Control CONCLUSION Precast reinforced concrete arch pipe with three radii and flat bottom are suitable for short span bridges and cross drainage structures. TECHNICAL PAPER ii. The arch pipe can be used as a superior alternative to multiple number of circular and arch pipes. The same water area can be achieved with relatively less height compared to circular and box pipes. iii. Precast arch pipes are ideal for sites where space constraints and limited headroom are present. iv. Precast arch pipes have hydraulic efficient cross section with improved hydraulic capacity and it is ideal for low flow conditions with less scouring. v. From the three edge bearing test conducted on arch pipe, it is observed that main cracks are obtaining at the top of bottom flat portion and at the outer sides of the pipe. An extra mesh of reinforcement shall be provided for further enhancement of structural capacity. The arch pipes performed better than the equivalent circular pipe in bearing test and the arch pipe yields greater strength. vi. The construction, handling, transportation, erection and other related activities can be done as conventional pipe culvert structures. REFERENCES 1. 2. 3. 4. 5. 6. Canadian Highway Bridge Design Code. (2014) Guidelines for the Design, Evaluation and Structural Rehabilitation Design of Fixed and Movable Highway Bridges, CSA International, Toronto. AASHTO LRFD. (2017). American Association of State Highway and Transportation Officials. LRFD Design Specifications for Highway Bridges, Washington, DC. ASTM C 506. (2020). Standard Specification for Reinforced Concrete Arch Culvert, Storm Drain, and Sewer Pipe. ASTM International, West Conshohocken, PA. Bakht, B. and Mufti, A. (2015). Bridges – Analysis , D es ig n , S tr u ctu r al H ealth M o n ito r in g , an d Rehabilitation, Springer, Switzerland. Lars Pettersson, and Hakan Sundquist. (2007). Design of Soil Steel Composite Bridges. Structural Design and Bridges, ISSN 1103-4289. Lars Pettersson, Amer Wadi, and Kevin Williams. (2017). Structural Design of Flexible Culverts Development Trends. Archives of Institute of Civil 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Engineering. M., A., Perez, C., G., Butler, X., Fang. (2015). “Compute Critical and Normal Depths of Arch and Elliptical Pipes.” Journal of Irrigation and Drainage Engineering, ASCE, ISSN 8, 0733-9437. George Abdel-Sayed, and Sameh, R. Salib. (2002). Minimum Depth of Soil Cover above Soil Steel Bridges. Journal of Geotechnical and Geoenvironmental Engineering, ASCE, 128, 672-681. A., P., Morser and Steve Folkman. (2008). Buried Pipe Design. Third edition, Mc graw hill Publishing, Utah, Logan. Damian Beben. (2009). Numerical Analysis of A SoilSteel Bridge Structure. Journal of Road and Bridge Engineering. 4.13-21. Damian Beben. (2020). Soil-Steel Bridges: Design, Maintenance and Durability. Geotechnical, Geological and Earthquake Engineering, 49, 1872- 4671. Ece Erdogmus, Brian N. Skourup, and Maher Tadros. (2010). Recommendations for Design of Reinforced Concrete Pipe. Journal of Pipeline Systems Engineering and Practice, 1(1), 25-32. I., D., Moore. (2001). Buried Pipes and Culverts. Geotechnical and Geoenvironmental Engineering Handbook, 541-567. IRC:6-2017. Standard Specifications and Code of Practice for Concrete Road Bridges-Loads and Stresses, Indian Road Congress, New Delhi. IRC:112-2020. Code of Practice for Concrete Road Bridges, Indian Road Congress, New Delhi. IRC:122-2017. Guidelines for Construction of Precast Concrete Segmental Box Culverts, Indian Road Congress, New Delhi. IRC:SP:13-2004. Guidelines for the Design of Small Bridges and Culverts. Indian Road Congress, New Delhi. Indian Standard Code 783. (1985).Code of Practice for Laying of Concrete Pipes, Bureau of Indian Standards, New Delhi. Indian Standard Code 458. (2003).Code of Practice for P r e c a s t C o n c r e t e P i p e s ( Wi t h a n d Wi t h o u t Reinforcement – Specification, Bureau of Indian Standards, New Delhi. INDIAN HIGHWAYS SEPTEMBER 2022 27 TECHNICAL PAPER A RATIONAL APPROACH FOR THE ANALYSIS AND DESIGN OF JOINTED PLAIN CONCRETE PAVEMENT WITH NON-STANDARD DIMENSIONS S R M 1 A D 2 ABSTRACT In Jointed Plain Concrete Pavement (JPCP), joints are provided in transverse and longitudinal directions by saw-cutting the slab up to 1/3rd its depth to form rectangular slab panels. In India, the standard panel size for JPCP on highways is 3.5 m × 4.5 m. The 3.5 m width of JPCP is provided considering the lane width. The lane markings are thus coinciding with the saw-cutting of longitudinal joints. Some multi-lane highways, however, are constructed to have 8.5 m to 9.0 m wide carriageway with a single longitudinal joint at the centre. The width of the panel thus becomes 4.25 m to 4.5 m. So, in this case, the lane markings are not coinciding with the longitudinal joint. This results in a larger proportion of traffic being close to the central longitudinal joint as compared to the situation where the lane markings match with the longitudinal joints for pavements with panel size of 3.5 m × 4.5 m. In India, the design of rigid pavement is generally done considering a finite element based approach as given in IRC:58-2015, where stress charts and equations are provided to determine the critical stresses. However, these stress charts and equation have been developed only for a panel size of 3.5 m × 4.5 m, thus cannot be used for other panel sizes. Therefore, a separate finite element analysis is required to estimate the critical stresses for pavements with non-standard dimensions. In the present work, a rational approach is considered for the design of JPCP of non-standard dimensions. A three-dimensional finite element model has been developed for the analysis of JPCP with panel dimension of 4.5 m × 4.5 m and the critical stresses are estimated. A traffic survey was carried out on a similar road to assess the proportion of traffic near the central longitudinal joint, based on which the design traffic is estimated. Considering this design traffic and the critical stresses obtained from the finite element analysis, the design of pavement has been done. The approach has been utilized for design of rigid pavement on a road project in India. 1. INTRODUCTION In recent years, the development of road infrastructure has become a priority area by the Government of India. Various road development projects have been taken up for upgrading and widening the existing roads. In many of these projects, concrete pavements are constructed on several stretches of the highways. These pavements provide good riding quality and because of their high strength and rigidity, they can withstand heavy traffic with less deterioration, thus have less maintenance and longer service life. In India, Jointed Plain Concrete Pavement (JPCP) is the most commonly constructed concrete pavement for highways. In JPCP, joints are provided in transverse and longitudinal directions by sawcutting the slab to form rectangular panels. The standard panel size followed in India is 3.5 m × 4.5 m, with longer side along the direction of traffic (separated by transverse joints). The panel width is kept as 3.5 m considering typical lane width. For a standard two-lane highway with carriageway of 8.5 m to 9.0 m, generally two longitudinal joints are saw-cut at distances of 1.5 m and 5.0 m from the left edge so that a 1.5 m wide paved shoulder and two adjacent panels each having a width of 3.5 m are formed. No joint is provided at the right end of the carriageway as there exists the median. The lane markings are provided to separate the 1.5 m wide shoulder and the two adjacent lanes of width 3.5 m each. The lane markings are thus coinciding with the longitudinal joints at the side and also at the centre. Some multi-lane highways are, however, constructed with 8.5 m to 9.0 m wide carriageway having a single longitudinal joint at the centre. The width of the panel thus becomes 4.25 m to 4.5 m, though the transverse joint spacing generally remains the same as 4.5 m along the traffic direction (panel dimension thus formed is either 4.25 m × 4.5 m or 4.5 m × 4.5 m). Lane markings are provided in such 1 Assistant Professor, Email: [email protected], Ranbir & Chitra Gupta School of Infrastructure Design and Management, Indian Institute of Technology Kharagpur 2 Assistant Vice President– Design, Email: [email protected], GR Infraprojects Limited 28 INDIAN HIGHWAYS SEPTEMBER 2022 TECHNICAL PAPER a way that the standard lane width of 3.5 m is maintained. Since there is no other longitudinal joint except the central one, the shoulder of width 1.5 m is also separated by lane markings only. Thus, in this case, the lane marking at the centre is not coinciding with the central longitudinal joint. This practically causes the central longitudinal joint to become the wheel path of vehicles which eventually results in a larger proportion of traffic being close to the joint, as compared to the situation when the lane markings match with the longitudinal joints for panel size of 3.5 m × 4.5 m. For the design of pavement of such non-standard dimensions, it is therefore, important to take into consideration this larger proportion of traffic while estimating the design traffic. Though IRC:58–2015 has recognized this issue, however, no recommendation has been provided in the guideline for the consideration of design traffic for such type of non-standard pavements. Another important consideration is the estimation of critical stresses for the design of pavement. In the design guideline IRC:58–2015, a number of stress charts and equations have been developed to determine the critical stresses on the pavement based on a Finite Element (FE) analysis solely for the standard panel size of 3.5 m × 4.5 m. Therefore, these charts and equations are not applicable for determining the stresses for pavements other than the standard dimensions. A separate FE analysis is therefore, necessary for estimating the critical stresses for the design of such non-standard pavements. Realizing these issues, a rational approach has been suggested in the present work for the design of JPCP of non-standard panel sizes. The present approach has been applied on a real life road project to design a rigid pavement of dimension 4.5 m × 4.5 m. This Paper describes the application of this rational approach for the design of a JPCP of dimension 4.5 m × 4.5 m for a project road stretch on National Highway (NH) 151 in the State of Gujarat. To assess the proportion of traffic on the project road, a specific traffic survey was carried out on a similar concrete road. The results of the traffic survey provided the necessary inputs in estimating the design traffic for the project road in a judicious manner. For determining the critical stresses, a three-dimensional FE model has been developed for a two-panel concrete pavement with panel size 4.5 m × 4.5 m separated by a longitudinal joint at its centre. Analysis has been carried out for wheel loads placed at different locations combined with positive and negative temperature gradients, and the flexural stresses are obtained for critical conditions. Considering the design traffic and the maximum stresses obtained from the FE analysis for different classes of single, tandem and tridem axles, the design of pavement is done based on critical stress criteria and cumulative Fatigue Damage Criteria (PCA, 1984). The details of the design approach along with the modelling technique are discussed in the following sections. The work is particularly relevant and highly significant to the highway professionals as it provides a rational basis for the design of JPCP of non-standard dimensions. 2. CONCRETE PAVEMENT IN INDIA In India, a typical jointed plain concrete pavement consists of plain cement concrete slab, Dry Lean Concrete (DLC) base, granular subbase over a well-compacted subgrade. A 150-micron polythene sheet is also provided in between the concrete slab and the DLC layer to make the interface smooth to account for thermal expansion and contraction due to seasonal temperature variation. In JPCP, joints are provided in transverse and longitudinal directions by sawcutting the slab up to 1/3rd its depth within 8-24 hours of casting. Rectangular panels are thus formed by these joints. The standard panel size generally followed on Indian highways is 3.5 m × 4.5 m. However, other panel sizes are also used depending on the traffic, soil conditions and available road width. Adjacent slab panels, along the width of the pavement, are separated by longitudinal joints. A 1.5-2.0 m wide shoulder is generally provided with the same Pavement Quality Concrete (PQC) on both sides of the pavement which may also be separated by longitudinal joints. Deformed tie bars are provided along the longitudinal joints to hold the slab panels in their positions. Perpendicular to the traffic direction, the panels are separated by transverse joints, where a series of mild steel dowel bars are provided for transferring the applied wheel load from one panel to the adjacent panel and also to maintain the continuity of the pavement. For the design of JPCP, the primary considerations are traffic characteristics which include number of commercial vehicles per day, traffic growth rate, axle load spectrum, tyre pressure, wheel base characteristics, lateral placement of axles and directional distribution; soil characteristics and temperature variations in the region. The effects of nonlinear temperature gradient during day time and linear temperature gradient during night time are considered in design along with zero-stress temperature gradient (IRC:58–2015). The standard grade of PQC is M40, with characteristics compressive strength of 40 MPa at 28 days. Soil strength is expressed in terms of modulus of subgrade reaction. The design is generally done for a period of 30 years. The Indian Roads Congress guidelines followed are IRC:58-2015 for design and IRC:15-2017 for construction of rigid pavement in the country. 3. DETAILS OF THE PROJECT ROAD A road development project was taken up for up gradation of an existing pavement for four-laning with paved shoulder on a stretch of NH-151 in the State of Gujarat. The existing carriageway had flexible pavement with two lanes and paved shoulder. The upgradation was considered for the entire stretch with four-lane rigid pavement divided carriageway INDIAN HIGHWAYS SEPTEMBER 2022 29 TECHNICAL PAPER having a total width of 18 m. This included 1.5 m wide paved shoulder on both sides and 500 mm shyness marking on either side of the median. Field surveys and material investigations were carried out on the project stretch which provided the required inputs for the design of pavement. Material investigations included evaluation of existing subgrade soil, evaluation of alignment soil in widening areas and evaluation of borrow earth materials. Based on the soil test results, the effective CBR for subgrade was adopted as 10%. Pavement condition survey was carried out and the pavement distresses in terms of cracking, potholes, ravelling, rutting etc. were measured along with embankment and drainage conditions. Based on the survey, the condition of the existing pavement was found as fairly good. The existing pavement composition survey was carried out by digging trial pits on the carriageway and at junctions of pavement and shoulder. The existing pavement had bituminous surfacing of thickness ranging from 60 to 280 mm and granular layers of thickness ranging from 220 to 585 mm. Traffic surveys were carried out which included origindestination survey, axle load survey and classified volume count survey. The axle load survey on the project road indicated that there was a wide range of traffic including bus, light and few heavy commercial vehicles, with single, tandem and tridem axles. The highest load groups with single, tandem and tridem axles were 155-165 kN, 320-340 kN and 440-470 kN, respectively and the lowest load groups with single, tandem and tride max les were below 85 kN, below 180 kN and below 230 kN, respectively. The percentage of vehicles in the highest load groups were 0.2%, 0.8% and 1.2% for single, tandem and tridem axles respectively; whereas 90.2% of the single axle vehicles were in the load group below 85 kN, 74.8% of the tandem axles were in the load group below 180 kN and 45.8% of the tridem axles were in the load group below 230 kN in the project road. The average number of axles per commercial vehicle was calculated as 2.89. Traffic growth rate on the project road was estimated using transport demand elasticity method. For bus and truck, the growth rate was estimated as 5% while for LCV it was 9% for the entire design period of 30 years. The number of commercial vehicles per day on the project road was estimated as 2082 from the classified traffic volume count survey and the total two-way commercial vehicles during the design period was estimated as 59824270. 4. APPROACH OF WORK In the present work, a rational approach has been followed for the design of JPCP having non-standard dimensions of 4.5 m × 4.5 m for the above-mentioned project road. In IRC:58-2015, stress charts and equations are provided which are based on a finite element analysis for standard panel sizes of 3.5 m × 4.5 m only. Therefore, the same equations and stress charts are not applicable for other panel sizes. Also, since the central longitudinal joint 30 INDIAN HIGHWAYS SEPTEMBER 2022 actually falls within the carriageway, the lane markings are not matching with the longitudinal joints for larger panel width. As a result, a greater proportion of traffic will move along the central longitudinal joint leading to a higher design traffic as compared to that for JPCP with 3.5 m wide panel. Therefore, for the design of such non-standard pavements, two major steps have been considered in the present work, which are (a) development of a finite element model for JPCP of panel size of 4.5 m × 4.5 m for the estimation of critical stresses on the pavement and (b) determination of the proportion of traffic on the road by conducting a specific traffic survey for estimation of design traffic. The details of the design approach with finite element modelling and the determination of design traffic are discussed in the following sub-sections. 4.1 Development of Finite Element Model A three-dimensional (3D) finite element model has been developed in the present work for the JPCP of the project road using the commercial structural analysis software ANSYS (ANSYS, 2017). In developing the FE model, two adjacent slab panels of the pavement have been considered with a single longitudinal joint in between. Each panel has the dimension of 4.5 m × 4.5 m with a thickness of 280 mm. Foundation is considered to be composed of 150 mm thick DLC base, 150 mm thick granular subbase and compacted subgrade as used in the project stretch. For the subgrade CBR of 10% as obtained from the soil investigation results, the corresponding modulus of subgrade reaction is taken as 55 MPa/m (Refer Table 2 of IRC:58-2015). Considering a 150 mm thick DLC layer below the PQC, the effective modulus of subgrade reaction (k) for the entire foundation is considered as 300 MPa/m for the analysis (Refer Table 4 of IRC:58-2015). The material properties for M40 grade of concrete have been taken as given in the design report, which are: elastic modulus (E) = 30,000 MPa, Poisson's ratio (μ) = 0.15, compressive strength (fck) at 28 days = 40 MPa, flexural strength (fcr) = 4.5 MPa, density (γ) = 24 kN/m3 and coefficient of thermal expansion (α)= 10×10-6/º Centigrade. In the FE model, concrete slab has been modelled using 8noded solid brick elements (Maitra et. al., 2009a). The brick element has 3 degrees of freedom per node, which are transactional displacements along the x, y and z directions. PQC has been modelled as linear elastic and isotropic material with the above-mentioned material properties. The combined foundation is modelled as Winkler foundation (Westergaard, 1926), with the effective modulus of subgrade reaction (k) as 300 MPa/m. Winkler foundation assumes that the soil is composed of a bed of linear springs and the contact pressure at any point is proportional to the deflection of the soil at that point and is independent of the deflections at other locations. Two-noded linear spring elements are used to TECHNICAL PAPER represent the Winkler foundation in the present work.The spring elements are connected to the bottom node of the brick elements of concrete slab at one end while the other end is kept fixed (Maitra et al., 2009). The spring constant is estimated using the modulus of subgrade reaction with the corresponding effective bearing area of the spring. Mesh convergence study has been carried out based on which an element size of 80 mm ×80 mm ×80 mm has been finalized for the concrete slab. Dowel bars are not modelled, however, continuity due to the presence of dowel bars have been simulated by providing necessary boundary conditions along the transverse joints, similar to that found in literature (Chintankumar, 2010; Surya Teja et al., 2017). Likewise, tie bars are not modelled, but the connection between the adjacent slab panels are simulated by aggregate interlocking along the central longitudinal joint, as done in other research works in literature (Maitra et al., 2015). The aggregate interlocking is represented by a set of linear springs below the saw-cut depth of the longitudinal joint (Maitra et al., 2010). Fig. 1 shows the FE representation of the jointed concrete pavement supported on Winkler foundation. The FE modelling approach with aggregate interlocking joint was validated with experimental works reported in literature and also with the results of FWD testing (carried out by the first author) on an in-service concrete pavement, which were already published in earlier research works by the first author (Maitra et al., 2010; Maitra et al., 2015) and, therefore, is not repeated here. at critical locations on the pavement are obtained for different wheel load positions along with positive or negative temperature differentials to check for BUC and TDC conditions. The critical locations for bottom-up cracking condition are shown in Fig.2. Using the FE model, critical stresses at each of these locations have been found out when the wheel load is placed at that location along with maximum positive temperature gradient of 19.2ºC. For bottom-up cracking, the maximum stress occurs when one wheel of the dual wheel assembly is placed touching the outer edge of the pavement midway between two transverse joints (load position L1) along with positive temperature gradient. When the wheel load is touching the inner edge/central longitudinal joint of the pavement (load position L2), or when one wheel is on the central longitudinal joint (load position L3), the stresses are marginally less as compared to that at L1, as obtained from the FE analysis. The reduction in stress near the joint is due to the continuity of pavement along the central longitudinal joint with some amount of load transfer due to aggregate interlocking. This is true for both single axle and tandem axle loads on the pavement. Fig. 2 Axle Load Positions for BUC Fig. 1 FE Model of Concrete Pavement with Panel Size 4.5 m × 4.5 m 4.2 Results of Finite Element Analysis The modelled pavement has been analysed for axle loads at different positions on the pavement along with temperature gradient through the slab depth.The maximum positive temperature differential in the State of Gujarat is 15.8ºC while in the coastal areas it is 19.2ºC (Refer Table 1 of IRC:58 - 2015). Since the project stretch is near the coastal areas of Gujarat, the maximum positive temperature gradient has been taken as 19.2ºC, whereas the maximum negative temperature gradient has been taken as 14.6ºC. From the FE analysis, flexural stresses The critical locations for top-down cracking are shown in Fig.3. In a similar way, using the FE model, critical stresses at each of these locations are obtained when the wheel load is placed at that location along with negative temperature gradient of 14.6ºC. For top-down cracking, the maximum stress occurs when one wheel of the dual wheel assembly is placed touching the outer edge of the pavement at its corner (load position L4) along with negative temperature gradient. When the wheel load is touching the inner edge/central longitudinal joint of the pavement (load position L5) along with negative temperature gradient, the stress is little less as compared to that at L4. This is true for INDIAN HIGHWAYS SEPTEMBER 2022 31 TECHNICAL PAPER single, tandem and tridem axle loads on the pavement, as observed from the FE analysis. The reduction in stress is due to the continuity of pavement along the longitudinal joint with some amount of load transfer due to aggregate interlocking. Table 1 Flexural Stresses for the Highest Single and Tandem Axle Loads Combined with the Maximum Temperature Gradients at Different Load Positions Load Position L1 L2 L3 L4 L5 Axle Type Load (kN) Temperature Gradient (ºC) Flexural Stress (MPa) Single 160 +19.2 2.904 Tandem 330 +19.2 2.348 Single 160 +19.2 2.575 Tandem 330 +19.2 2.112 Single 160 +19.2 2.465 Tandem 330 +19.2 2.022 Single 160 -14.6 2.455 Tandem 330 -14.6 2.473 Single 160 -14.6 2.291 Tandem 330 -14.6 2.203 Remarks BUC TDC Fig.3 Axle Load Positions for TDC The critical stresses at load positions L1, L2 and L3 for BUC and at load positions L4 and L5 for TDC for all single axle, tandem axle and tridem axle loads are obtained from the FE analysis. Table 1 gives the maximum flexural stresses developed due to the highest single and tandem axle loads (160 kN and 330 kN), combined with maximum positive or negative temperature gradients for all load positions L1 to L5. Fig. 4 (a) and (b) show typical pictures of the top and bottom surfaces of the stress contour for the highest single axle load of 160 kN placed at L1 along with positive temperature gradient of 19.2ºC for BUC condition. The slab curls upward (as seen from Fig. 4(a)) and the maximum stress of 2.904 MPa occurs at the bottom of the slab below the load (Refer Fig. 4(b)). Similarly, for the highest tandem axle load of 330 kN and positive temperature gradient of 19.2ºC, the critical stress value is 2.348 kN for BUC at load position L1.Stress values for other axle loads, smaller than the highest single and tandem axle loads, are obviously less than these stresses for BUC. For TDC, the maximum stress is found to be 2.455 MPa for the highest single axle load of 160 kNat L4 when combined with negative temperature gradient of 14.6ºC. The stress is 2.473 MPa for the highest tandem axle load of 330 kN at L4 when combined with the same negative temperature gradient. It has been observed that the flexural stresses at all load positions are less than the PQC flexural strength of 4.5 MPa and thus can be considered as safe from flexural stress consideration. 32 INDIAN HIGHWAYS SEPTEMBER 2022 (a) Top Surface (b) Bottom Surface Fig. 4 Stress Contours due to Single Axle Load of 160 kN Placed at Load Position L1 Combined with Positive Temperature Gradient of 19.2ºC TECHNICAL PAPER 4.3 Determination of Design Traffic In conventional multi-lane highways with concrete pavement, the panel dimension of 3.5 m is selected considering the typical lane width. So, in this case, the lane markings coincide with the longitudinal joints at centre and also at the sides to segregate the lanes and the shoulder. When the axle load is placed at the outer longitudinal edge in between the two transverse joints (load position L1), the stress becomes critical. Since very few vehicles are actually moving along the edge of the pavement, therefore, the design traffic has been recommended as 25% of the total two-way traffic in the design guideline IRC:58-2015. Though this is much higher, however, this has been considered to be on the safer side. In case of multilane highways with 9.0 m wide carriageway, there is a single longitudinal joint at its centre. The panel size becomes 4.5 m × 4.5 m, and the lane markings are not matching with the longitudinal joints (Refer Fig.5). So, in this case the inner edge or the central longitudinal joint practically becomes the wheel path. As a result, a larger proportion of traffic (more than 25% as mentioned in IRC:58-2015) need to be considered for design traffic. Fig. 5 Schematic of the Pavement Stretch for Estimation of Lateral Placement of Vehicles A 7-day sample traffic survey was carried out on a similar road stretch with rigid pavement of dimension 4.5 m × 4.5 m on both upstream and downstream. This was done to understand the proportion of traffic moving along the central longitudinal joint. Few lines (line A, B, C, D and E) were drawn on the carriage way to estimate the lateral placement of the wheels of the moving vehicles (Fig. 5). Line A, which was 1.5 m away from the edge of the pavement, actually represented the outer lane marking of the left lane. Line B and line C were drawn on the carriage way parallel to line A. Line D was the inner lane marking while Line E was the outer lane marking for the right lane near the median. The distance between these lines were decided keeping in mind the centre line dimension between the two dual wheel assemblies of 1.8 m for a typical axle (Maitra et al., 2009b). Another consideration is the location of critical stresses due to the placement of these dual wheels on the pavement. It is to be noted that the flexural stress is maximum at load position L1 and little less at load positions L2 and L3.The flexural stress is significantly high even when the wheel is little away within a distance of about 150 mm from the edge/joint. However, the stress is reduced substantially when the wheel is moved beyond 150 mm (IRC: 58-2015). Therefore, considering these conditions, it is decided to estimate the proportion of vehicles which are moving with one wheel either touching the inner edge or central joint or placed within a distance of 150 mm of it on either side, which can produce higher stresses (but little less than the maximum) on the pavement. The wheel positions are now explained with respect to the lines on the carriageway. (a) When any one wheel of a dual wheel assembly is placed between lines A and B, the dual wheels on the other side will be at least 150 mm away from the central longitudinal joint. (b) When one wheel of the dual wheel assembly is placed between lines B and C, the dual wheels on the other side will be either on the central longitudinal joint or within a distance of 150 mm on either side of the joint. (c) When one dual wheel assembly is placed between lines C and D, the dual wheels on the other side will be more than 150 mm away from the central longitudinal joint. (d) When the wheels of the dual wheel assembly are placed between lines D and E, the wheels are more than 150 mm away from the central longitudinal joint and also from the edge of the pavement. Based on the wheel positions between lines A & B, B & C, C & D and D & E, the number of vehicles were determined from the sample traffic survey. The results obtained from the sample traffic survey are shown in Table 2. From the traffic survey, it was found that about 50% of the vehicles (with at least one wheel of a dual wheel set) were travelling between Lines B and C. For this position of the vehicles, the other dual wheel will be either on the joint or within a distance of 150 mm on either side of the longitudinal joint. This confirms that the central longitudinal joint is practically the wheel path location for majority of the vehicles for this type of pavement. Considering a distance of 150 mm on both sides of the longitudinal joint, it has been estimated that about 50% of the total traffic in the predominant direction are actually moving along the central longitudinal joint and are thus responsible for fatigue damage. Therefore, the design traffic has been considered here as 50% of the total traffic in the predominant direction instead of 25% as given in IRC:58–2015 for conventional pavement with standard dimensions. INDIAN HIGHWAYS SEPTEMBER 2022 33 TECHNICAL PAPER Based on the total two-way traffic of 59824270 during the design period, and the average number of axles of 2.89 per commercial vehicles, the total number of axle load repetitions is thus calculated as 86446070 in the predominant direction. Considering 50% of the total traffic in the predominant direction, the design traffic is, therefore, estimated as 43223035 for the project road.flexural strength.The critical flexural stresses are estimated for load positions L2 and L5 for BUC and TDC conditions, respectively. Table 2 Results of Traffic Survey on a Jointed Concrete Pavement with Panel Dimension of 4.5 m × 4.5 m LHS Sl. No. DATE 1 RHS LINE D-E LINE C-D LINE B-C LINE A-B TOTAL LINE D-E LINE C-D LINE B-C LINE A-B TOTAL 23-07-2020 8 19 28 2 57 12 12 30 2 56 2 24-07-2020 12 27 42 2 83 18 20 56 7 101 3 25-07-2020 8 36 35 4 83 14 28 41 5 88 4 26-07-2020 7 32 32 4 75 9 14 55 9 87 5 27-07-2020 10 28 22 6 66 14 24 32 4 74 6 28-07-2020 17 30 40 2 89 22 29 42 2 95 7 29-07-2020 11 17 18 1 47 12 8 18 2 40 73 189 217 21 500 101 135 274 31 541 15% 38% 43% 4% 100% 19% 25% 51% 6% 100% TOTAL PERCENTAGE 4.4 48% Design Considerations for JPCP Design of rigid pavement has been carried out considering two criteria – critical stress criterion and fatigue criterion, as per IRC: 58 - 2015. From the FE analysis, critical stresses are obtained for all axle load classes with single and tandem axles in combination with maximum positive temperature differential for bottom-up cracking condition for the three load positions L1, L2 and L3. Similarly, for top-down cracking condition, critical stresses are obtained for all axle load classes with single, tandem and tridem axles in combination with negative temperature differential for load positions L4 and L5.All the stresses are found to be less than the PQC flexural strength of 4.5 MPa as mentioned in Section 4.2 of this Paper. Thus, the slab thickness of 280 mm is considered to be safe against flexural stress criterion. For checking the adequacy of the pavement thickness against fatigue, repetition of loads of each class of single and tandem axles has been considered. The design traffic is estimated as 43223035, based on which the day time and night time axle load repetitions are obtained as per IRC:58-2015. From the frequency of different axle loads on the road, the expected number of their repetitions are calculated for the design period of 30 years. Allowable repetitions are determined 34 INDIAN HIGHWAYS SEPTEMBER 2022 52% based on the stress ratios. Stress ratios are estimated from the critical flexural stresses for each axle load class and the PQC The fatigue life consumed for each axle load class is determined for both BUC and TDC conditions. The overall fatigue damage is estimated by summing up the total fatigue damages for BUC and TDC conditions and is obtained as 0.951for a PQC thickness of 290 mm. Since the value of total fatigue damage consumed is less than 1.0, the assumed PQC thickness of 290 mm is considered to besafe against fatigue. Therefore, a thickness of 290 mm is adequate for the pavement of dimension 4.5 m × 4.5 m with the given traffic and soil conditions. Considering an additional 10 mm depth for texturing, the pavement thickness is recommended as 300 mm for the project road stretch. 5. CONSTRUCTION OF JPCP FOR THE PROJECT ROAD Based on the design, the rigid pavement is being constructed with panel size of 4.5 m × 4.5 m × 300 mm thickness for the subject project road on NH 151 in the State of Gujarat. The construction is almost over (construction period 2021-22) with major stretches recently opened to traffic. Fig. 6 shows a photograph of the pavement during construction with saw-cutting of joints after concreting and Fig. 7 shows a photograph of one stretch of the project road after construction. TECHNICAL PAPER panel dimensions as 4.5 m × 4.5 m. It is to be noted that the stress charts and equations given in IRC guidelines (IRC:58–2015) for the design of rigid pavements is applicable only when the panel dimension is 3.5 m × 4.5 m. The present approach provides a rational basis for the design of rigid pavements with non-standard dimensions which maybe adopted in the IRC design guidelines. REFERENCES 1. Fig. 6 Pavement Construction in Progress for the Project Road Fig. 7 A Stretch of Project Road after Construction 6. CONCLUSION A rational approach has been suggested in the present work for the design of rigid pavement with non-standard dimensions. A finite element model has been developed for the pavement with a single longitudinal joint at its centre and analysis is carried out to obtain the critical flexural stresses for BUC and TDC conditions. A specific traffic survey has been carried out which indicates that the central longitudinal joint practically becomes the wheel path location of large number of traffic. Based on the proportion of traffic, the design traffic has been considered as 50% of the total traffic in the predominant direction of the road. The critical stress criterion and fatigue criterion have been checked and a design thickness is recommended for the project road with IRC:58-2015. Guidelines for the Design of Plain Jointed Rigid Pavements for Highways, Indian Roads Congress, New Delhi. 2. PCA (1984). Thickness Design for Concrete Highway and Street Pavements. Portland Cement Association. 3. IRC:15-2017. Standard Specifications and Code of Practice for Construction of Concrete Roads, Indian Roads Congress, New Delhi. 4. ANSYS Users' Manual, ANSYS Inc., Cannonsburg, PA, 2017. 5. Maitra, S. R., Reddy, K. S. and Ramachandra, L. S. (2009a). “Experimental Evaluation of Interface Friction and Study of its Influence on Concrete Pavement response.” Journal of Transportation Engineering, ASCE, Vol. 135(8), 563-571. 6. Westergaard, H.M. (1926). Stresses in Concrete Pavements Computed by Theoretical Analysis, Public Roads, Vol. 7, pp. 25-35. 7. Chintan Kumar, K. P.(2010). Theoretical Investigation of Crack in Concrete Pavement with Tied Concrete Shoulder, M. Tech Thesis, Transportation Engineering Section, Civil Engineering Department, IIT Kharagpur. 8. Surya Teja, S., Reddy, M. A. and Pandey, B. B. (2017). Analysis and Design of Concrete Pavements: A New Approach, Indian Highways, Vol. 45, 12, pp. 37-42. 9. Maitra, S. R., Reddy, K. S. and Ramachandra, L. S. (2015). “A Comprehensive Three-Dimensional Finite Element Model for the Analysis of Jointed Concrete Pavement.” Journal of the Indian Roads Congress, Vol. 75(4), pp. 73-81. 10. Maitra, S. R., Reddy, K. S. and Ramachandra, L. S. (2010). “Load Transfer Characteristics of Aggregate Interlocking in Concrete Pavement.” Journal of Transportation Engineering, ASCE, Vol. 136 (3), 190195. 11. Maitra, S. R., Reddy, K. S. and Ramachandra, L. S. (2009b)., “Load Transfer Characteristics of Dowel Bar System in Jointed Concrete Pavement,” Journal of Transportation Engineering, ASCE, Vol. 135(11), 813821. INDIAN HIGHWAYS SEPTEMBER 2022 35 TECHNICAL PAPER DESIGN OF REINFORCED EARTH RETAINING WALL IN SUBMERGED CONDITION DR. S. K. BAGUI1 DR. A.K. SAHU2 VISHAL RATHORE SAURABH KUMAR4 SATYABROTO MITRA5 3 ABSTRACT IRC:SP:102-2014 is presently used for R E Wall design in India and this guideline is silent for the design of RE Wall in submerged condition. Therefore, based on this consideration, the present Paper presented the design procedure of RE Wall in submerged condition and specification for reinforced filled material up to submerged depth plus 0.5 m and requirement of geofabric to avoid removal of reinforced material during certain drawdown of water to avoid failure of RE Wall in submerged condition. Design procedure of RE Wall in submerged condition is presented in this Paper and recommended to use RE Wall in submerged condition. Cost comparisons using RE Wall in submerged condition and RCC have been presented, Risk of using RE wall submerged condition is also presented in this Paper. RE Wall in submerged condition can be designed and it is technically viable but economically infeasible. 1. INTRODUCTION Overflow level is an important aspect for R E Wall design. If the construction element is partially or substantially flooded, floating forces must be considered in the design of Reinforced Earth Retaining Wall. In this situation, a RE Wall will apply lesser earth force/pressure on the ground soil. Hence FoS against slipping and toppling will be decreased below the permissible value. Therefore, a submerged condition disturbs the complete immovability of a Reinforced Earth structure and same should be accounted for in design. RE walls along rivers and canals need to be assessed for the supplementary force executed by hydrostatic force. This extra load is due to the differential head across the RE facing, that is, the difference in elevation between the water external the wall and the water inside the coarse material in the form of backfill of the structure. A lowest degree of difference hydrostatic force equal to 10 cm of water is generally adopted for design. The load is generally applied at the high-water level. In a certain drawdown condition, water in the short time confined behind the RE wall panels can create an unstable head condition and decrease the factor of safety in fine- grained soil/ backfills.. To avoid the problems associated with submergence, it is not compulsory to use completely free draining (coarse) select backfill for such Reinforced Earth structures. This backfill material provides the additional advantage of high shear strength, increasing the design factors of safety for sliding and reinforcement pullout. Scour protection should be provided in front of the structure, based on design scour depth. 2. LITERATURE REVIEW To basically assemble the water stockpiling cut-off of a repository, it is essential to extend the height of the genuine dam. This Paper depicts the arrangement method and advancement challenges of a geosynthetic-strip-supported precisely settled earth (MSE) divider used for the augmentation of Los Vaqueros store dam in Contra Costa County, CA. The site is arranged in a high seismic district, and with their exhibited show under such circumstances, a MSE divider with a most outrageous height of 15 m was arranged and introduced to give a more broad dam top while being fundamental for the barrier structure to extend the dam stature by 10.4 m. Evaluation of the divider was done utilizing AASHTO permissible burden Design 1 HOD, PMG Department, Intercontinental Consultants and Technocrats Pvt. Ltd, New Delhi, Email : [email protected] 2 Professor, Department of Civil Engineering, D.T.U., New Delhi. 3 Deputy Manager, 4 Deputy Manager, Intercontinental Consultants and Technocrats. Pvt. Ltd, New Delhi 5 Assistant Manager, } 36 INDIAN HIGHWAYS SEPTEMBER 2022 TECHNICAL PAPER procedure and concentrates completely overwhelmed and fast drawdown conditions. The divider region estimation had a trapezoidal allocation using variable lengths of soil backing to avoid conflicts with the dam mud focus and the current stone back face. High constancy polyester GeoStrapTM (geosynthetic strip) was used for the dirt support for the practical clarification of fortitude as indicated by the variable soil support lengths introduced by site space limits. To restrict the hydrostatic strain applied to the MSE divider, significantly penetrable rock trim was used as select fill in the upheld volume. This paper similarly analyzes advancement challenges related with the use of rock refill, the presence of a stone back face and earth center behind the divider, the nonuniform lengths of soil backing and keeping a vertical divider standing up to (Fransiscus et.al. 2013). Looking at the current circumstance of extension in people and solicitation of present day lifestyle, attainable civil strong waste (MSW) the board may reliably remain an issue of concern. The critical objective of this audit is to use existing Pirana landfill MSW (Ahmedabad, Gujarat) as fill material for built up earth (RE) divider with uniaxial geogrid support and survey its heap relocation characteristics under nonstop steady loadings. To fulfill this objective, sand, MSW, sand sandwiched among MSW, and mix 1(sand) :3 (MSW) composites were used as top off material under dry condition. Sidelong movements were assessed at 4 regions on going up against board (divider) for each pile increments as 20%, 40%, of most prominent theoretical weight. For the most capable MSW composite, the effect of level of immersion and circulation of molecule size was assessed and evaluated using movement and earth pressure speculations. From results and examination it is assumed that MSW can be feasibly used as top off material in RE divider reliant upon MSW-support affiliation and flexible strain closeness of help expecting part in load dispersing under most prominent loadings (Kinjal 2019). The help life of precisely balanced out earth (MSE) dividers depends upon the speed of utilization of the metallic fortresses used in their turn of events. A system was expected to screen and check the consumption speed of invigorated steel in MSE dividers with a conductivity sensor joined with lab electrochemical techniques. The fluid conductivity of six coarse-grained top off soils going through either wet-dry cycles or under brought down conditions were assessed reliably for up to 120 weeks. The conductivity of the filter alcohol appears to be encouraging to screen the utilization rate in spite of the way that the expected disintegrated thickness was not by and large the veritable dissolved thickness assessed with an analyzing electron microscope (Arturo et.al. 2020). This Paper presents the eventual outcomes of a numerical assessment on the effect of precipitation on the presentation of a supported earth divider. A movement of limit amicability based inclination sufficiency assessments inside the construction of unsaturated shear strength, joined with transient infiltration examinations considering genuine precipitation record were performed to assess the effect of precipitation on the display of the developed earth divider to the extent that part of prosperity. A parametric report was in addition coordinated on the precipitation power. The results showed that the built up divider trustworthiness, to the extent that part of prosperity, could be by and large reduced when subject to precipitation on account of reduction in shear strength of top off achieved by the diminishing in matric attractions. Moreover shown is that there appears to exist an essential precipitation volume past which no further colossal reducing in the variable of prosperity occurs. Practical ideas on the disclosures of this audit will similarly be inspected (Yoo 2011). A strategy for the inward plan of built up soil dividers reliant upon working tensions is made and surveyed using assessments from five full scale structures containing an extent of help types. It is shown that, overall, the stiffer the help structure and the higher the nerves started during compaction, the higher are the pliable anxieties that ought to be gone against by the fortifications. Exceptional components of this system, diverged from by and by used built up soil divider plan methods, are that it might be applied to a wide scope of help structures, backing and soil solidness properties are considered, and decorate compaction stresses are thought about unequivocally. The method can be applied either experimentally or using arrangement diagrams. An arrangement model is fused (Mauricio and James 1994). For structures along streams and streams, a base differential hydrostatic strain identical to 1.0 m of water will be considered for plan. This heap will be applied at the high-water level. Powerful unit loads will be affected by tide or stream instabilities could require that the divider be planned for quick drawdown conditions, which could achieve differential hydrostatic strain amazingly more unmistakable used in the assessments for internal and outside sufficiency beginning at levels just under the usage of the differential hydrostatic pressure 1 m water significance of course rapidly draining decorate material, for instance, shot stone or open assessed coarse stone can be used as top off. Decorate material assembling the graduation essentials in the AASHTO LRFD Bridge Construction Specifications for MSE structure top off isn't seen as speedy draining. (AASHTO LRFD 2017). Starting around 1994, the Japan Railway has assembled various full tallness going up against GRS range projections and docks Kanazawa et al., 1994; Tatsuoka et al., 1997) using an unbendable standing up to GRS divider INDIAN HIGHWAYS SEPTEMBER 2022 37 TECHNICAL PAPER structure made by Tatsuoka and his accomplices at the University of Tokyo. These GRS span supporting constructions have been created in two stages. The essential stage incorporates fostering a wrapped-shaded GRS divider with the aide of gabions, and the ensuing stage incorporates projecting set up a full-height upheld significant investigating the wrapped face. Field assessment has shown that these developments experienced little mutilation under help stacks and have performed clearly better compared to normal upheld concrete holding dividers and projections in the 1995 Japan Great Hansin seismic quake that purposeful 7.2 on the Richter scale (Tatsuoka et al., 1997). Most lately, Tatsuoka and his accomplices encouraged a preload prestress procedure for additional created execution of the GRS bridge supporting structures (Tatsuoka et al., 1997; Uchimura et al., 1998). Despite their thriving, the rigid going up against GRS span supporting designs have tracked down applications simply in Japan, for the most part because of their more prominent cost and longer improvement time stood out and GRS dividers from versatile facings. The six projections are the Vienna railroad dam in Austria, the New South Wales GRS range projections in Australia (Won et al., 1996), the Black Hawk length projections in Colorado (Wu et al., 2001), the Founders/Meadows length projections in Colorado (Abu-Hejleh et al., 2002), the Feather Falls Trail range projections in California (Keller and Devin, 2003), and the Alaska range projections in Alaska (Keller and Devin, 2003). Each GRS projection contained a two-level GRS mass with two square footings on the lower level and a strip balance on the upper level. The square footings on the West projection are implied as Footings #1 and #4, and the square footings on the East projection are suggested as Footings #2 and #3. The GRS length projections were based on a solidified soil. The thicknesses of the lower level developed soil mass under Footings #1 and #4 were, independently, 4.5 m and 1.5 m; and 7.5 m and 1.5 m under Footings #2 and #3, separately. The lower part of the GRS projection was embedded in the ground, while the upper part was over the ground. Simply the part over the ground was created with rock going up against. The more than 14 ground piece of the projection had different heights, fluctuating from 1.0 m to 2.7 m for the West projection; and from 1.0 m to 5.4 m for the East projection. The thickness of the upper level upheld soil mass was 1.8 m for the two projections. The upper level upheld soil mass was attempted to assist the strip with adjusting and the system slant. The projections were created with the on the spot soil, appointed SM-SC per ASTM D2487, and developed with layers of a woven geotextile at vertical isolating of 0.3 m. The polypropylene woven geotextile had a wide width 38 INDIAN HIGHWAYS SEPTEMBER 2022 inflexibility of 70 kN/m in both machine and cross machine direction at 18% strain, per ASTM D 4595 (Adams 1997). A full-scale length moor was created and load attempted at the Turner-Fairbank Highway Research Center, FHWA, in McLean, Virginia. The dock was 5.4 m high and 3.6 m by 4.8 m at its base. The dock was maintained on an upheld soil foundation (RSF). The RSF involved compacted road base and three layers of biaxial geogrid support, isolated 0.3 m isolated. The RSF was 1.2 m significant, over a space of 7.3 m by 7.5 m. Figs. 2-9 shows the cross-portion of the GRS range wharf. The wharf was created with specific significant squares as the standing up to and was upheld with a polypropylene woven geotextile, Amoco 2044, at vertical separating of 0.2 m. The decorate was designated an overall looked into rock. The best dry unit weight was 24 3 kN/m , per AASHTO T-99, with the ideal moistness content being 5.0 percent. The typical compaction in the field was around 95% of the best dry density (Adams 1997). 2.1 Summary of Literature Review i. In order to minimize the hydrostatic pressure applied to the MSE wall, highly permeable gravel backfill was used as select fill in the reinforced volume for dam embankment construction. ii. For the most efficient MSW composite, the effect of degree of saturation and particle size characterization was measured and evaluated using displacement and earth pressure theories. It was established that MSW can be successfully recycled as fill material in Reinforced Earth. iii. For structures along rivers and streams, a minimum differential hydrostatic pressure equal to 1.0 m of water shall be considered for design and open graded backfill was used for free draining condition. iv. A method for the internal design of reinforced soil walls based on working stresses is developed and evaluated using measurements from five full scale structures containing a range of reinforcement types 3. OBJECTIVE AND SCOPE OF THE PRESENT STUDY IRC:SP:102-2014 is presently used for R E Wall design and this guideline is silent for the design of RE Wall for submerged condition. Therefore, based on this consideration, there is a need of study for the development of up gradation of design procedure for submerged condition. Based on this objective, following scopes of the work have been finalized in this present study: i. ii. Literature review of RE Wall design in partially submerged condition Requirement of special grading of granular material TECHNICAL PAPER for reinforced fill for submergence area and requirement of geofabric for warping reinforced material to avoid loss of the material during certain drawdown and draining time. iii. Modification of theoretical design procedure of RE Wall for partially submerged condition. iv. Case study analysis v. 4. Discussion and Conclusion GRADING OF REINFORCED FILL MATERIAL IN SUBMERGED CONDITION In a rapid drawdown situation water temporarily trapped behind the wall panels can create an unbalanced head condition and reduce the factor of safety in relatively finegrained (sandy to silty) backfills and there is a chance of removing fine soil in this condition. To avoid this problem it is suggested to adopt fully permitted draining aggregate material backfill for such Reinforced Earth structures. This fill material has high shear strength parameters that give higher design factors of safety for slipping and reinforcement pullout. Alternately, No. 57 stone material, as specified in AASHTO M 43, may be provided as reinforced filling material for the entire reinforced zone of the wall upto the maximum depth of submergence of the wall. A geocomposite as filter media may be provided at the interface of the No. 57 coarse aggregate and reinforced backfill above it, at the interface of the retained backfill behind it, and at the interface of the coarse gravel and subgrade beneath it. The geotextile should meet the filtration and survivability criteria as mentioned Section 700 of MORT&H 2013. Adjoining sections of geotextile filter/separator shall be overlapped by a minimum of. 3 m. An example detail is shown in Fig.1 [FHWA(Page 5-16).] It is not generally possible to compact aggregate material, but can be properly oriented with compaction equipment. This is particularly important when using # 57 stone under flexi-pave surfaces.. Before placing the stone, a geotextile fabric is often used as a soil separator between stone and layer below geo-fabric to reduce potential loss of the stone in future. The void between open graded #57 stone, aggregate allow air water to pass pass through the void. Compaction testing using nuclear gauge is not possible. It shall be compacted using plate compactor, jumping jack or other vibratory devices. Number of pass will be determined based on trial and taking settlement after 7 days of compaction. Grading is mentioned below (AASHTO M 43). Table 1 Grading of Free Draining Material 5. Sieve Size (mm) Passing ( %) 37.5 100 26.5 95-100 13.2 25-80 4.75 0-10 75 micron 0-5 MODIFICATION OF R E WALL DESIGN Generally bulk density is used to determine the pressure behind the RE Wall. In the case of submerged condition earth pressure will be designed considering two stages i.e., contribution of bulk density and submerged density and pressure diagram will be used to calculate for RE Wall analysis. 6. CASE STUDY For validate objectives and scopes of present study a project has been considered for RE Wall Design. The input is tabulated in Table 2. Factor of Safety (FoS) for various cases(Loading combinations A, B and C) are calculated using a standard excel sheet and presented in Table 2. FoS for bearing, overturning and sliding are calculated and these are presented in in Fig. 2. Ground water table varies from 0.0 m to 5.0 m above ground. FoS values are considered 1.4, 1.2 and 1.2 as per Section 5.1 of IRC:SP:102-2014 for the cases of bearing and tilt failure, sliding and overturning which are mostly effected RE Wall in submerged condition. Loading combinations A.B and C are mentioned in IRC:SP:102-2014. Fig. 1 Typical RE Wall in Submerged Condition Form these three figures (Fig.2 a to Fig.2c); it is generally observed that FoS values are reducing with increasing depth of water. INDIAN HIGHWAYS SEPTEMBER 2022 39 TECHNICAL PAPER Table 2 Design Input of RE Wall 40 INDIAN HIGHWAYS SEPTEMBER 2022 TECHNICAL PAPER This is due to the partial Safety of factor values are lower and higher as per Table 3 of IRC:SP:102-2014 (1.5 is considered for, lateral pressure and traffic load and 1.0 for dead load). From Fig.2c, it is observed that FoS values are decreased with increasing depth of water but all values are above limiting values of 1.4 and 1.2 except FoS internal stability falls below 1.2 for water depth above 2.5 m. Therefore, loading combination is critical for the case of internal stability. This is due to the partial Safety of factor values are lower and higher as per Table 3 of IRC:SP:102-2014 (1.0 is considered for, lateral pressure , traffic load and dead load). Fig. 2a Relationship between Ground Water Level and FoS for Loading Combination A Generally,75 micron passing 15% and it may be increased. In submerged condition, there is a chance of removing fine due submerged condition and case will be serious for sudden draw down condition and causes of failure of RE wall due to loss of friction force i.e., failure due to internal stability will occur. To avoid this situation, provision of granular aggregate layer with grading as mentioned in Table 1 will be choice. Density of this layer is more than that of soil. Depth of aggregate layer will be equal to High Flood Level (HFL)+0.3 m. This granular layer shall be warped with geocomposite to avoid removing of granular material due submerged and sudden draw down condition. Fig. 2b Relationship between Ground Water Level and FoS for Loading Combination B 7. ANALYSIS USING GRANULAR BACKFILL Assuming bulk density of granular layer 23kN/m3, analysis has been carried out and FoS values recalculated and graphs are prepared. In this case, reinforced is consisted of two types i.e., soil and aggregate. Phai value of aggregate in submerged condition will be around 350 or more. Similar graph like Fig. 2 is found and Case B loading is critical as shown in Fig. 3. Fig. 2c Relationship between Ground Water Level and FoS for Loading Combination C From Fig. 2a, it is observed that FoS values are decreased with increasing depth of water but all values are above limiting values of 1.4 and 1.2.Therefore, loading combination is not critical. This is due to the partial Safety of factor values are higher as per Table 3 of IRC:SP:102-2014 (1.5 is considered for dead load, lateral pressure and traffic load). From Fig. 2b, it is observed that FoS values are decreased with increasing depth of water but all values are above limiting values of 1.4 and 1.2 except FoS internal stability falls below 1.2 for water depth above 2.0 m. Therefore, loading combination is critical for the case of internal stability. Fig.3 Relationship Ground Water Level and FoS for Loading Combination B It is found that strip length is increased to increase depth of water. Variation of reinforcement is shown in Fig.4. Best fit curve has been plotted and presented in Equation 1. Strip Length=0.9315*Water Depth+5.0 INDIAN HIGHWAYS SEPTEMBER 2022 (1) 41 TECHNICAL PAPER R2 value is calculated and found to be =0.973 which indicated a good correlation between depth of water in RE Wall and strip length of RE Wall. Mechanically Stabilized Earth (MSE) wall design analysis has been carried out with the respective strength and length Geo-strip without submergence condition and FOS is found to be 1.31. In the second case analysis, the water pressure effect included in the analysis considering the water pressure 5m from bottom of RE wall and FOS is found to be 0.96 which is unsafe in nature. Again analysis has been carried out for stabilizing the wall by increasing the strength and length as mentioned in Table 3 and FOS value is 1.33. Hence it can be can concluded that increasing the length and strength of Geostrips tends to stable the MSE wall in submerged condition by conducting analysis using Geo5 software. Final output for different cases using Geo5 is shown in Fig.5 to Fig.7. Fig.4 Length of Reinforcement Vs Submerged Depth of RE Wall Table 3 Without and With Submergence used Geostrap Properties in Software 8. Without submergance With submurgance with water effect 5m from bottom Height from bottom Length Type Strength Length Type Strength 0 7.7 Techstrap 50 50 13 Techstrap 150 150 0.8 7.1 Techstrap 40 40 13 Techstrap 150 150 1.6 7.1 Techstrap 30 30 12 Techstrap 100 100 2.4 7.1 Techstrap 30 30 12 Techstrap 100 100 3.2 7.1 Techstrap 30 30 10 Techstrap 100 100 4 7.1 Techstrap 30 30 10 Techstrap 100 100 4.8 7.1 Techstrap 30 30 10 Techstrap 100 100 5.6 7.1 Techstrap 30 30 7.1 Techstrap 30 30 6.4 7.1 Techstrap 30 30 7.7 Techstrap 30 30 7.2 10.25 Techstrap 30 30 10.25 Techstrap 30 30 COST COMPARISONS RE Wall in submerged condition, RE Wall without submerged condition and RCC Wall in replacement of RE Wall is calculated per m2 and presented in Table 4. Based on cost comparisons, RE Wall in submerged case is not economically /financially viable. Therefore, Conventional Retaining wall is preferable. Table 4 Comparisons of RE Wall Cost in Submerged Case Depth of Water (m) RE Wall without Granual Fill(Rs) RE Wall with Granual Fill(Rs) RCC(Rs) 2.75 4000 10070 12000 3.00 4000 10585 12000 4.00 4000 12650 12000 4.50 4000 13680 12000 5.00 4000 14715 12000 42 INDIAN HIGHWAYS SEPTEMBER 2022 Remarks It is observed that RE wall in submerged condition height 4 m or more is economically unfeasible and RCC Retaining wall is recommended. TECHNICAL PAPER Fig. 5 Slope Stability Verification without Submergence Fig. 6 Slope Stability Verification with Submergence upto 5m from Bottom INDIAN HIGHWAYS SEPTEMBER 2022 43 TECHNICAL PAPER Fig. 7 Slope Stability Verification with Submergence upto 5 m from Bottom after Increasing Geostrip Lengths. 9. ASSOCIATED RISK FOR SUBMERGED CONDITION Design and construction is very important for RE Wall in submerged condition. Reinforced material for submerged depth should be free from fine material (free from 75 micron passing material). The compaction is important and impossible at 95 % MDD. Actual achieve able density shall be considered for RE Wall design. Geofabric warping material should not be damaged so that no material will be removed. The system will be failed if any materiel removed during rapid drawdown case. Therefore, there will involve failure of risk of RE Wall. Cost for the provision of RCC Wall shall be checked. Final proposal should be considered based on cost comparison and involvement of risk. 10. DISCUSSIONS AND CONCLUSIONS This study is presented the technical consideration of RE Wall in submerged condition and cost comparison of RE Wall in submerged condition. Based on case study, RE Wall failures occurs in flooded situation due to reducing factor of safety internal sliding. RE wall in submerged condition involves huge cost involvement. This study presents a case study and findings are specific and limited. Based on case study, following conclusions may be drawn as presented here in. 44 INDIAN HIGHWAYS SEPTEMBER 2022 i. Granular fill shall be provide up to depth HFL+0.3 m. Grading of fill material as mentioned in Table 1 may be used. Fill material shall be warped with geocomposite to avoid removal of material. ii. Design of RE Wall is complicated. Vertical Dead load and lateral pressure will be calculated accordingly. Two types reinforced fill material will be used and weighted k value may be used for loading calculation. iii. From Figs. 2 & 3, it is found that failure of RE Wall occurs due to internal sliding and reinforcement length will be increased to avoid failure against sliding. iv. From Fig.4, it is found that length of strip is increasing with increasing depth of submergence and it increases cost of RE Wall. v. From Table 2, it is generally observed that cost comparison is required to adopt RE Wall in submerged condition. vi. From Fig.1, it is found that scour protection is also required to avoid failure of RE Wall and it involves an additional cost vii. From Fig.2 and Fig.3, it is generally observed that factor of safety decreases with increasing depth of submergence. TECHNICAL PAPER viii. Performance of RE Wall in submerged condition is required in Indian condition. A research project/ experimental/laboratory study is required to verify RE Wall theory in submerged condition. REFERENCES 1. 2. 3. 4. 5. 6. 7. Fransiscus S. Hardianto, Robert Lozano John E. Sankey, and David K. Hughes (2013). “Geosynthetic-Strip Reinforced MSE Wall for Dam Expansion”Geo-Congress 2013, March 3-7, 2013 | San Diego, California, United States. Kanjal H. Gajjar; Manish V. Shahand Alpa J.Shah (2019).” Performance Evaluation of Municipal Solid Waste as a Sustainable Backfill Material in REWall”. Eighth International Conference on Case Histories in Geotechnical Engineering, March 24–27Philadelphia, Pennsylvania,PP328-335 Arturo Bronson, Carlos Castillo, Jesus Hinojos; and Soheil nazarian. (2020). “Relating Corrosion of Mechanically Stabilized Earth Reinforcements with Fluid Conductivity of Backfill Soils”Journal of Materials in Civil Engineering, November 2020 Volume 32, Issue 11Online publication date: SEPTEMBER 26, 2020. C. Yoo,(2011). “Effect of Rainfall on Performance of Reinforced Earth Wall “.Geo-Frontiers 2011: Advances in Geotechnical Engineering (1852 - 1861), Geo-Frontiers Congress 2011, March 13-16, 2011 | Dallas, Texas, United States,https://doi.org/10.1061 /41165(397)189. Mauricio Ehrlich, and James K. Mitchell(1994). “Working Stress Design Method for Reinforced Soil Walls”.Journal of Geotechnical Engineering April 1994 Volume 120, Issue 4 (625 - 645). AASHTO LRFD (2017). Bridge Design Specifications, Eighth Edition. Japan Railway (JR) Technical Research Institute, “Manual on Design and Construction of Geosynthetic-Reinforced Soil Retaining Wall.” (1998) 118 pp. 8. 9. 10. 11. 12. 13. 14. 15. Kanazawa, Y., Ikeda, K., Murata, O., Tateyama, M, and Tatsuoka, F., “Geosynthetic-Reinforced Soil Retaining Walls for Reconstructing Railway Embankment at Amagasaki.” Recent Case Histories of Permanent Geosynthetic-Reinforced Soil Retaining Wall (Tatsuoka and Leshchinsky, editors) A. A. Balkema Publishers, Rotterdam, The Netherlands (1994) pp. 233–242. Tatsuoka, F., Uchimura, T., and Tateyama, M., “Preloaded and Prestressed Reinforced Soil.” Soils and Foundations, Vol. 37, No. 3 (1997) pp. 79–94. Uchimura, T., Tatsuoka, F., Tateyama, M., and Koga, T., “PreloadedPrestressed Geogrid-Reinforced Soil Bridge Pier.” Proceedings 6th International Conference on Geosynthetics, Atlanta, Georgia, Vol. 2 (1998) pp. 565–572 Won, G.W., Hull, T., and De Ambrosis, L., “Performance of a Geosynthetic Segmental Block Wall Structure to Support Bridge Abutments.” Earth Reinforcement (Ochiai, Yasufuku, and Omine, editors) A. A. Balkema Publishers, Rotterdam, The Netherlands, Vol. 1 (1996) pp. 543–548. Wu, J.T.H., “Revising the AASHTO Guidelines for Design and Construction of GRS Walls,” Report No. CDOT-DTD-R-200116, Colorado DOT (2001) 148 pp. Keller, G. R. and Devin, S.C., “Geosynthetic-Reinforced Soil Bridge Abutments.” Transportation Research Record 1819, Vol. 2 (2003) pp. 362–368 A b u - H e j l e h , N . , Z o r n b e r g , J . G . , Wa n g , T. , a n d Watcharamonthein, J., “Monitored Displacements of Unique GeosyntheticReinforced Soil Bridge Abutments.” Geosynthetics International, Vol. 9, No. 1 (2002) pp. 71–95. Adams, M.T., “Performance of a Prestrained Geosynthetic Reinforced Soil Bridge Pier.” Mechanically Stabilized Backfill, Wu, editor, A. A. Balkema Publishers, Rotterdam, The Netherlands, (1997) pp. 35–53. INDIAN HIGHWAYS SEPTEMBER 2022 45 NOTIFICATION Notification No. 48 Amendment No. 1/IRC:SP:59-2019/June, 2022 (Effective from 1st September, 2022) To IRC:SP:59-2019 “Guidelines for Use of Geosynthetics in Road Pavements and Associated Works” (First Revision) S. No. 1 Clause No. Page No. Annexure IV Annexure IV Worked-out Examples Example 1 Illustrating the Design Methods (Page No. 85) Example 1: Design the pavement for construction of a new flexible pavement with the following data: Input data: Design traffic: 50 msa Subgrade CBR = 6% 2 Example 1 (Page No. 85) Read For Solution: Annexure IV Worked-out Examples Illustrating the Design Methods Example 1: Design the Geosynthetics Reinforced Flexible Pavement using LCR and MIF Methods with the following data: Input data: Design traffic: 100 msa Effective Subgrade CBR = 5% Solution: New Section Added Section A- Design of Conventional Pavement Section using IRC 37: 2018 Design Traffic = 100 msa Effective Subgrade CBR = 5% By iteration, the following thicknesses are arrived at by using IITPave (IRC:37-2018) Bituminous Concrete (BC) = 50 mm Dense Bituminous Macadam (DBM) = 150 mm Base (WMM) = 250 mm Granular Sub-Base (GSB) = 250 mm 3 Example 1 i. (Page No. 85) Design resilient modulus of the i. compacted subgrade MR (MPa) = 10 × CBR ; for CBR 5 = 17.6 × (CBR)0.64 ; for CBR > 5 Where M R = Resilient modulus of subgrade soil MR subgrade =17.6×60.64= 55.4 MPa Determination of Resilient Modulus of the compacted subgrade as per IRC 37: 2018 Resilient Modulus of subgrade (in MPa) MRS = 10 x CBR (For CBR< 5%) (Equation 6.1 of IRC 37: 2018) Where MRS = Resilient Modulus of subgrade soil MRS subgrade = 10 x 5 = 50 MPa ii. Thickness of unreinforced granular layers: For design traffic of 50 msa and ii. Thickness of unreinforced granular layers: obtained CBR of 6 per cent, the thickness For design traffic of 100 msa and effective values are taken as below with reference CBR of 5 per cent, the thickness values have to design plates (Assume Plate 4) from been arrived by iteration as given below with IRC: 37. reference to design from IRC: 37. Thickness of granular base (D2) = 250 mm, Thickness of granular sub-base (D3) = 260 mm Bituminous Concrete (BC) = 50 mm Dense Bituminous Macadam (DBM) = 150 mm MR_G =0.2 x h 0.45 x MR_subgrade Where h= thickness of granular base and subThickness of Granular Base, WMM (D2) = 250 mm, base layers, mm The thickness of granular sub-base (GSB) Therefore, resilient modulus of granular layer (D 3)=250 mm = 0.2 × (510)0.45 × 55.4= 183.20 MPa 46 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION S. No. Clause No. Page No. For Read Thickness of proposed bituminous layer with iii. Resilient Modulus of Granular Layers VG 40 bitumen with bottom DBM layer GSB+GB(WMM) (in MPa) having air void of 3 per cent (0.5 per cent to MRGRAN = 0.2 x HGRAN0.45 x MRS 0.6 per cent additional bitumen over OBC) = 0.2 x (250+250)0.45 x 50 over WMM and GSB mm at reliability of 90 MRGRAN = 163.88 MPa per cent. VG 40 grade Bitumen shall be considered in the design with the following properties as per clause no. 9.2 of IRC 37: 2018. Va = 3 % (volume of air void in the mix used in the bottom bituminous layer) Vbe = 10.2 % (volume of effective bitumen in the mix used in the bottom bituminous layer), Reliability of 90 % iv. Resilient Modulus of Bituminous Layers BC+DBM (in MPa) MRM = 3000 MPa Determination of permissible strains 1. Determination of permissible rutting strains (εV): 2 Determination of permissible fatigue strain (εt): Based on these permissible strains, the thicknesses of the conventional and reinforced pavement shall be determined and the procedure for the same is given below. Analysis of Conventional Flexible Pavement SectionBy entering the above thicknesses and MR values of pavement layers in IITPave software for wheel load of 20000 N, tyre pressure of 0.56 MPa and dual wheel set, the induced horizontal tensile strain is determined beneath the bituminous layer (BC+DBM) and vertical compressive strain is determined over the subgrade as per the procedure given in IRC 37: 2018. INDIAN HIGHWAYS SEPTEMBER 2022 47 NOTIFICATION S. No. Clause No. Page No. For Read Fig. IV-1 Screenshot of IIT Pave for Horizontal tensile strains and vertical compressive strains induced in pavement layers for unreinforced section From the above output of IIT Pave, it is observed that the induced strains are less than the permissible strains as shown below. The induced maximum horizontal tensile strain 148.8 x 10-6 < 151.7 x 10-6 The induced maximum vertical compressive strains= 261.3 x 10-6 < 319.0 x 10-6 Thus the Conventional flexible pavement design is safe from rutting and fatigue strain criteria. 4 5 Example 1 (A) Design calculations of bitumen (Page No. 85) pavement with geogrid reinforced granular base and subbase layers using LCR of geogrid Example 1 (Page No. 85 & 86) Reducing thickness of pavement section In this case the effect of reinforcement is shown as the reduction in the pavement section thickness. i. ii. iii. iv. Design Traffic = 50 msa Subgrade CBR = 6 per cent Reliability = 90 per cent Resilient Modulus of Subgrade (MR): MR (MPa) = 17.6×60.64= 55.40 MPa Resilient modulus of Subbase and Base layers: Granular sub-base thickness (MR_GSB) = 260 mm MR_GSB = 0.2 x h0.45 x MR_subgrade Where h= thickness of granular sub-base layer, mm MR of unreinforced subbase layer = 0.2 × (260)0.45 × 55.4 = 136 MPa = 19724.624Psi Granular Base thickness = 250 mm MR_GB = 0.2 x h0.45 x MR_GSB Where h= thickness of a granular base layer, mm 48 INDIAN HIGHWAYS SEPTEMBER 2022 Section B- Design calculations Flexible Pavement with Geogrid reinforced granular base layer using Layer Coefficient Ratio (LCR) Method Deleted NOTIFICATION S. No. Clause No. Page No. For Read MR of unreinforced base layer = 0.2 × (250)0.45 × 136 = 327MPa = 47426.118Psi Resilient modulus of Bituminous Mixes = 3000 MPa = 435102 Psi v. Structural layer coefficient of each layer: Layer coefficient for bituminous layer (a1) = 0.171 x (LN (MR))-1.784 = 0.171 x (LN (435102))-1.784=0.436 (a) Structural Layer coefficient for base layer shall be taken from the equations given in AASHTO 1993. Structural layer coefficient for base layer a2 = 0.249× (log10MR_BC) – 0.977 = 0.249 × (log10 47426.118)-0.977 =0.188 (b) Structural layer coefficient for subbase layer a3 = 0.227(log10MR_SB) – 0.839 = 0.227 × (log10 19724.624)-0.839 = 0.136 Therefore, Layer coefficient for base layer (a 2 ) = 0.188 Layer coefficient for sub base layer (a3) = 0.136 vi. Layer Coefficient Ratio: Layer coefficient for geogrid is taken on the basis on the laboratory tests/filed tests; or it can be provided by the manufacturer. (LCRbase) for geogrid used in base layer = 1.4 (LCRSubbase) for geogrid used in sub-base layer = 1.61 6 7 Example 1 (B) Modified layer thickness values for By iteration, the following thicknesses are arrived reinforced sections by IITPAVE: by using IITPave software (Page No. 86) Thickness of sub-base layer =180 mm Bituminous Concrete (BC) = 50 mm Thickness of base layer = 160 mm Dense Bituminous Macadam (DBM) = 115 mm Granular Base (WMM) = 200 mm Granular Sub-Base (GSB) = 300 mm For pavement design with Geogrid using LCR method, the Base and GSB layers are considered separately for calculation of MR values as per Section 8.1 of IRC 37:2018, unlike conventional method where both GSB and Base are considered together. Example 1 Page No. 86 Resilient modulus of reinforced Subbase Determination of Resilient Modulus as per and Base layers IRC 37: 2018 Granular sub-base thickness = 180 mm Resilient Modulus of subgrade (in MPa) INDIAN HIGHWAYS SEPTEMBER 2022 49 NOTIFICATION S. No. Clause No. Page No. For Read MR_GSB = 0.2 x h0.45 x MR_subgrade MRS = 10 x CBR (For CBR< 5%) (Equation 6.1 of IRC 37: 2018) Where h = thickness of granular sub-base MRS = 10 x 5 = 50 MPa layer, mm MR of reinforced subbase layer = 0.2 × In the LCR method of design, Resilient Modulus of the Geogrid reinforced layers improves. The (180)0.45 × 55.40 = 115 MPa = 16678.91Psi layer within which the Geogrid is placed, the Granular Base thickness = 160 mm corresponding structural layer coefficient(s) MR_GB = 0.2 x h0.45 x MR_GSB is/are modified by multiplying it by the Where h = thickness of a granular base layer, corresponding layer coefficient ratios. Resilient Modulus is determined in terms of PSI. The mm calculations for structural layer coefficients are MR of reinforced base layer = 0.2 × (160)0.45 × given after the Resilient Modulus computations. 115= 225 MPa = 32632.65 Psi Resilient Modulus of Granular Sub-Base (in PSI) MRGSB = 0.2 x HGSB0.45 x MRS 0.45 = 0.2 x 300 x 50= 130.22 MPa = 130.22 x *145.038 PSI = 18888.01 PSI (*Note: MPa to PSI Conversion factor: I MPa = 145.038 PSI) Resilient Modulus of Granular Base (in PSI) MRGB = 0.2 x HGB.45 x MRSUPPORT Here, MRSUPPORT = effective MR of GSB and subgrade (Section 8.1 of IRC 37: 2018) Effective MR of GSB and subgrade has been determined by the procedure given in Annex II.I of IRC 37:2018. The MR of GSB and effective Subgrade are entered into IIT Pave with 2 layered system, with single wheel load of 40000 N, tyre pressure of 0.56 MPa and the displacement at the top of GSB is determined using IITPave software as shown below. Fig. IV-2 Screenshot of IIT Pave for Deflection induced in pavement layers From the above output of IIT Pave software, the displacement works out as 1.631 mm and corresponding MR value is determined as per Equation 6.3 of IRC 37:2018 Based on MRSUPPORT, the value of MR of Base is determined as shown below. Resilient Modulus of Bituminous Layers BC+DBM (in MPa) MRM = 3000 MPa 50 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION S. No. Clause No. Page No. For Read 8 Example 1 (Page No. 86 & 87) Layer coefficient for bituminous layer (a1) = 0.436 (c) Structural Layer coefficient for base layer shall be taken from b equations given in AASHTO 1993. Structural layer coefficient for base layer a2 = 0.249× (log10MR_GB) – 0.977 = 0.249 × (log10 32632.65)-0.977 =0.147 Calculation of structural layer coefficients for Base and Sub base Layers (a) Structural layer coefficient for Granular Base / WMM Layer (a2) Modified Layer coefficient for sub base layer (a3) = 0.120 Considering the LCR value of 1.4#1 (the value of 1.4 is the average value of LCR as per Table 3.1 of IRC:SP:59-2019), the subsequent calculations for determining improved resilient modulus and pavement thickness are provided below. a2 = 0.249 x (log10MRGB) – 0.977 = 0.249x (log10 28601.96) – 0.977 = 0.1326 (b) Structural Layer coefficient for Granular Sub base Layer (a3) (d) Structural layer coefficient for subbase layer a3 = 0.227 x (log10MRGSB) – 0.839 a3 = 0.227(log10MR_GSB) – 0.839 = 0.227 × = 0.227 x (log10 18888.01) - 0.839 (log1016678.91)-0.839 = 0.120 = 0.1317 Therefore, The Geogrid in Granular Base (WMM) layer will Modified Layer coefficient for base layer (a2) enhance the modulus value of Base which is = 0.147 obtained by multiplying it by LCR value. 1 # LCR value shown is strictly indicative and manufacturer-specific LCR values with accredited certificate shall be adopted for actual designs. 9 Example 1 Modified layer coefficient for a base layer Calculations of Improved structural layer coefficients (Page No. 87) (a2') = LCRbase × a2 = 1.4*0.147= 0.2058 Improved layer coefficient for base layer 1 Modified layer coefficient for sub-base layer (a2 ) = LCRBase × a2 (a3') = LCRSubbase × a3 = 1.40*0.1326 = 0.1856 = 1.61*0.120= 0.1932 Improved layer coefficient for sub-base layer (a31) = LCRGSB × a3 = 1*0.1317= 0.1317 10 Example 1 With the improved layer coefficients, With the improved layer coefficients, improved (Page No. 87) improved elastic modulus of respective resilient modulus of respective layers shall be layers shall be back-calculated using below back-calculated using below equations. equations. a21 = 0.249× (log10MR_GB) – 0.977 MR_GB1 = 393 MPa a31 = 0.227(log10MR_GSB) – 0.839 MR_GSB1= 244MPa Using the above improved elastic modulus corresponding improved layer coefficients, r e i n f o r c e d l a y e r t h i c k n e s s s h a l l b e Using the above Improved Resilient Modulus, determined. reinforced layer thickness shall be determined. INDIAN HIGHWAYS SEPTEMBER 2022 51 NOTIFICATION S. No. Clause No. Page No. 11 Example 1 (Page No. 87) For Read Analysis of Geogrid Reinforced Flexible Pavement Section By entering the above thicknesses and MR values of reinforced pavement layers (BC+DBM, Reinforced Base, GSB, Effective Subgrade) for a wheel load of 20000 N, a tyre pressure of 0.56 MPa and dual wheelset in IITPave software, the induced tensile and vertical strains are determined below the DBM and over the subgrade layer respectively as per the procedure given in IRC 37:2018. Fig. IV-3 Input parameters in IITPave software for reinforced section Fig. IV-4 Screen shot of IIT Pave for Horizontal tensile strains and vertical compressive strains induced in pavement layers for reinforced section From the above output of IIT Pave, it is observed that the induced strains are less than the permissible strains as shown below. The induced maximum horizontal tensile strain 149.0 x 10-6 < 151.7 x 10-6 The induced maximum vertical compressive strains = 291.1 x 10-6 < 319.0 x 10-6 The above calculations indicate that the adopted pavement design is safe from rutting and fatigue strain criteria. Fig. IV-5 shows the typical crosssection of conventional and Geogrid reinforced flexible pavement. 52 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION S. No. 12 Clause No. Page No. For Read Example 1 Reinforced base layer thickness = 160 mm (Page No. 87) Reinforced subbase layer thickness = 180 mm Surface layer (BC+DBM) = 150 mm Fig. IV-5 Typical Cross Section of Conventional & Geogrid Reinforced Flexible Pavement Fig. IV-1 Pavement Sections with and without reinforcement The pavement with Geogrid reinforcement can also be designed with MIF method as illustrated in the example for Geocell 13 Example 1 This reinforced pavement section shall be (Page No. 88 designed as per IRC: 37 i.e. section shall be checked for fatigue and rutting failure & 89) criterion by inputting this improved elastic modulus into IITPAVE. Fig. IV-4, shows the input parameters in IITPAVE, in which improved E values are used. Fig. IV-5 represents the vertical and tensile strains induced in the pavement layers. Obtained -6 vertical strain at subgrade level is 360.4×10 which is less than the permissible vertical strain 372×10-6 obtained as per Eq 6.5 in IRC:37 and obtained tensile strain at bottom of bitumen layer is 146.7×10-6 is less than permissible 155×10-6 tensile strain obtained as per Eq 6.2 of IRC:37. Hence the reduced section with geogrid reinforcement in base and subbase layers is acceptable for design traffic 50 msa. Deleted Fig. IV-2 Input Parameters in IITPAVE for Unreinforced Section INDIAN HIGHWAYS SEPTEMBER 2022 53 NOTIFICATION S. No. Clause No. Page No. For Read Fig. IV-3 Vertical and Tensile Strains Induced in the Pavement Layers for Unreinforced Section Fig. IV-4 Input Parameters in IITPAVE for Reinforced Section Fig. IV-5 Vertical and Tensile Strains Induced in the Pavement Layers for Reinforced Section 14 Example 2 Example 2: Design Example for Flexible Section C- Design Example using Geocells as Pavement using Geocells Reinforcement in Flexible Pavement using P(age No. 89) Modified Improvement Factor (MIF) Method 15 Example 2 Consider a pavement to be constructed on (Page No. 89) marine clay with a CBR of 2%. The design life of the structure, reflected as million standard axles (MSA), as 100 msa. Deleted 16 Example 2 As a matter of good practice and as per IRC: 37 Clause 5.1, it would be prudent to provide Solution: (Page No. 89) a 500 mm thick layer of select earth over the dressed clay surface. With the soft marine Deleted 54 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION S. No. Clause No. Page No. For Read clay below, the CBR of the earth fill may not be considered greater than 3%, which is also the lowest CBR considered by IRC: 37. On the basis of the Plate shown in Fig. IV-6, the section of the conventional pavement for 100 msa traffic is as per Fig. IV-7. Fig IV-6 Plate 1 from IRC:37 In Fig. IV-7, it may be noted that nonwoven geotextile is provided at the interface between the marine clay and the select earth fill as a separation layer. Fig IV-7 Conventional Pavement Section as per IRC:37 Considering Design Traffic as 100 msa and for 90% reliability, INDIAN HIGHWAYS SEPTEMBER 2022 55 NOTIFICATION S. No. Clause No. Page No. For Read Hence for the recommended conventional pavement section, permissible vertical subgrade strain and horizontal tensile strain are 319.0 x 10 - 6 and 129.94 x 10 - 6 respectively. These values will form the basis of checking the reduced thicknesses of pavement components with the introduction of geocells within the appropriate pavement layer. For the reduced section with geocells, the strains should be equal to or less than those for the conventional section at the corresponding locations. These criteria must be satisfied for the various options using geocells as discussed below. 17 Example 2 (Page No. 91) New Section Added By iteration, the following thicknesses are arrived at by using IITPave software (IRC-372018) Bituminous Concrete (BC) = 50 mm Dense Bituminous Macadam (DBM) = 110 mm Granular Base (WMM) = 200 mm Granular Sub-Base (GSB) = 300 mm Determination of Resilient Modulus as per IRC 37: 2018 For reinforced pavement design with Geocell using MIF method, the Base and GSB layers are considered separately for calculation of MR values as per Section 8.1 of IRC 37:2018, unlike conventional method where both GSB and Base are considered together. Resilient Modulus of subgrade (in MPa) MRS = 10 x CBR (For CBR< 5% ) (Equation 6.1 of IRC 37: 2018) MRS = 10 x 5 = 50 MPa 56 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION S. No. Clause No. Page No. For Read Resilient Modulus of Granular Sub-Base (in MPa) MRGSB = 0.2 x HGSB0.45 x MRS = 0.2 x 3000.45 x 50= 130.22 MPa Resilient Modulus of Granular Base (in MPa) MRGB = 0.2 x HGB0.45 x MRSUPPORT Here, MRSUPPORT = effective MR of GSB and subgrade (Section 8.1 of IRC 37: 2018) Effective MR of GSB and subgrade is determined as per Annex II.I of IRC 37:2018. The MR of GSB and effective Subgrade are entered into IIT Pave with 2 layered system, with a single wheel load of 40000 N, tyre pressure of 0.56MPa and the displacement at the top of GSB is determined using IITPave software as shown below. Fig. IV-6 Screenshot of Deflection Induced in Pavement Layers From the above output of IIT Pave, the displacement works out as 1.631 mm and corresponding MR value is determined as per Equation 6.3 of IRC:37-2018 MRGB = 0.2 x 2000.45 x 90.87 = 197.203 MPa Resilient Modulus of Bituminous Layers BC+DBM (in MPa) MRM = 3000 MPa The use of Geocell in Base-layer will enhance the modulus value of Base which is obtained by multiplying it by MIF value. Considering the MIF value of 1.7#2 (the value of 1.7 is the average value of MIF as per Table 3.2 of IRC:SP:59), the subsequent calculations for determining Improved Resilient Modulus and pavement thickness are given below. The MR of reinforced Base layer, MRGB = MRGB x MIF INDIAN HIGHWAYS SEPTEMBER 2022 57 NOTIFICATION S. No. Clause No. Page No. For Read Improved MRGB = 197.203 x 1.7 = 335.245 MPa Using the above Improved Resilient Modulus, reinforced layer thickness shall be determined. 2 # MIF value shown is strictly indicative and manufacturer-specific MIF values with proper accredited certificate shall only be adopted for actual designs. 18 Example 2 The Geocell Options: (Page No. 91) The geocell panels are placed within either Granular Base layer or Granular Sub-base layer. Modulus of the portion of the layer within which the geocells are placed is increased by a Modulus Improvement Factor. With the geocell layer in place, the thickness of the costliest layer may be first selected for reduction. Computations are repeated with IITPAVE with the appropriate moduli values. Varying the thicknesses by trial and error, two sections were arrived at as shown in Fig. IV-8. These were compared separately with the conventional section. Fig IV-8 Design Sections using Geocells Note: 1. In all cases, Semi-Dense Bituminous Concrete (SDBC) thickness has been retained as 50 mm. 2. If DBM is maintained at 50 mm, the strains exceed those for Conventional Section. Option 1 Material properties for the geocell section are shown in Fig. IV-9 are as following: i. CBR of Subgrade soil = 3% ii. Traffic = 100 msa. iii. Geocell Style = Weld spacing = 356 mm; Depth of geocell = 150 mm 58 INDIAN HIGHWAYS SEPTEMBER 2022 Deleted NOTIFICATION S. No. Clause No. Page No. 19 Example 2 (Page No. 92) For Read Analysis of Geocell Reinforced Pavement Section- By entering the above thicknesses and MR values of reinforced pavement layers (BC+DBM, Reinforced Base, GSB, Effective Subgrade) for a wheel load of 20000 N (refer para 7.2.2, vi, p 22 IRC 37-2018), a tyre pressure of 0.56 MPa and dual wheelset in IITPave software, the induced tensile and vertical strains are determined below the DBM and over the subgrade layer respectively as per the procedure given in IRC 37: 2018. Fig IV-9 Material Properties for the Analysis of the Geocell Section Fig. IV-7 Input Parameters in IITPave Software for Reinforced Section 20 Example 2 Results of the corresponding stress-strain (Page No. 92) analysis are shown in Fig. IV-10. Fig. IV-8 Screenshot of IIT Pave for Horizontal Tensile Strains and Vertical Compressive Strains induced in Pavement Layers for Reinforced Section Fig IV-10 Stress Strain Values from the Analysis 21 Example 2 Vertical strain at the interface with the -6 (Page No. 93) subgrade is 309.1 x 10 micro-strain units. The corresponding strain for the Conventional Section is 100.7 x 10-6 microstrain units. Hence the thinner section with geocells is acceptable. Furthermore, considering the rutting model the as per IRC:37, the number of standard axles over the pavement with the new moduli with geocells works out to 115 msa with 90% reliability. From the above output of IIT Pave, it is observed that the induced strains are less than the permissible strains as shown below. The induced maximum horizontal tensile strain 150.3 x 10-6 < 151.7 x 10-6 The induced maximum vertical compressive strain =296.1 x 10-6 < 319.0 x 10-6 INDIAN HIGHWAYS SEPTEMBER 2022 59 NOTIFICATION S. No. Clause No. Page No. 22 Example 2 (Page No. 93) For Read Fig. Added Hence the adopted pavement design is safe from rutting and fatigue strain criteria. Fig. IV-9 shows the typical cross-section of conventional and Geocell reinforced flexible pavement. Fig. IV-9 Typical Cross Section of Conventional & Geocell Reinforced Flexible Pavement 23 Example 2 (Page No. 93) Notes Added Note: 1. The pavement with Geogrid reinforcement can also be designed with MIF method as illustrated in the example for Geocell. Higher pavement thicknesses arrived from the design with LCR and MIF methods shall be adopted in the field. 2. The examples given above are only for illustration of design methodology. In the above two design methods. the geosynthetic (geogrid/geocell) reinforced pavements have been designed for the same parameters by optimising the thickness of the base layer and DBM layer. Designer can adopt other options such as placing Geosynthetics (Geogrid/ Geocell) in the GSB layer and altering the thicknesses of the base and the bituminous layers to optimise the design. 3. LCR and MIF values shown are strictly indicative values and manufacturer-specific MIF/LCR values with proper accredited certificate shall be adopted for actual designs of reinforced pavements. 4. The manufacturer shall supply construction methodology and specifications with the Geogrid/Geocell as per the requirements of pavement design and site conditions. 60 INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION NOTIFICATION NO. 49 st Amendment No.2/IRC:112-2020/June, 2022 (Effective from 1 September, 2022) To IRC:112-2020 Code of Practice for Concrete Road Bridges (First Revision) Sr No. Clause No. Page No. Read 1 15.3.1.1 (2) (Page No. 136) 2 18.3.2 The following grades of steel having T h e f o l l o w i n g g r a d e s o f s t e e l h a v i n g characteristics as mentioned in Table 18.3 to characteristics as mentioned in Table 18.3 to 18.5, (Page No. 171) 18.5, are permitted for use in bridges designed are permitted for use in bridges. for normal life. For - Addition of 5th bullet point Individual cables from bundled cables shall be deviated or draped to separate towards anchoring locations. Cables shall be profiled in this zone in a manner such that curved cable shall not cause any adverse force on duct of other cable in the bundle when any cable from the bundle is stressed. Only one cable from bundled cables shall be deviated or draped at a time, such that it moves away from other cable in the bundle. The alignment of other cable shall continue to be straight until clear distance / concrete thickness between these two cable ducts is sufficient to resist forces exerted due to curvature of the other cable when stressed or equal to the duct diameter or 50 mm, whichever is greater. The cables shall remain in plane of bundled cables until this point. For other bridges mentioned in clause 5.8.1 wires/strands having smaller diameters than those given in the Tables, but otherwise meeting the requirements of Indian standards mentioned therein, can be used. 3 13.4.2 (Page No. 112) Addition of new sub-clause (5) Minimum internal cross sectional area of MS Sheathing duct shall not be less than 3 times the cross sectional area of the tendon which can be fitted in the anchorage system used. However, in case of threading of tendons after concreting for spans larger than 30 m, internal diameter of the duct shall be 5 mm larger than the requirement stated above, in order to facilitate threading. 4 13.4.3 (4) Minimum internal diameter of the HDPE duct (Page No. 113) shall not be less than 3 times the cross sectional area of the tendon which can be fitted in the anchorage system used. However, in case of threading of tendons after concreting for spans larger than 30 m, internal diameter of the duct shall be 5 mm larger than the requirement stated above, in order to facilitate threading. Minimum internal cross sectional area of the HDPE duct shall not be less than 3 times the cross sectional area of the tendon which can be fitted in the anchorage system used. However, in case of threading of tendons after concreting for spans larger than 30 m, internal diameter of the duct shall be 5 mm larger than the requirement stated above, in order to facilitate threading. 5 17.2.2 (2) Along straight section boundaries, restraining Along straight section boundaries, restraining of (Page No. 164) of longitudinal bars should be achieved in longitudinal bars should be achieved in either one of two ways mentioned in (a) & (b) below: either one of following ways: INDIAN HIGHWAYS SEPTEMBER 2022 61 NOTIFICATION NOTIFICATION NO. 50 Amendment No.2/IRC:78-2014/June, 2022 (Effective from 1st September, 2022) To IRC:78-2014 Standard Specifications and Code of Practice for Road Bridges And Amendment No.3/IRC:112-2020/June, 2022 (Effective from 1st September, 2022) To IRC:112-2020 Code of Practice for Concrete Road Bridges (First Revision) Sr No. 62 Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) CLAUSE 707: OPEN FOUNDATION - CLAUSES OF IRC:78 TRANSFERRED TO IRC:112 New proposed Clause in IRC : 112 (With Clause No. & Text) 1 707.2.1 The thickness of the footings (Page No.19) shall not be less than 300 mm. Y Y 16.15 Foundation 16.15.1 Open Foundation 16.15.1.1 The thickness of the footings shall not be less than 300 mm. 2 707.2.2 Bending moments (Page No.19) Y Y 16.15.1.2 Bending Moments 3 707.2.2.1 For solid wall type substructure (Page No. 19) with one-way reinforced footing, the bending moments can be determined as one-way slab for the unit width subjected to worst combination of loads and forces. Y Y a) For solid wall type substructure with one-way reinforced footing, the bending moments can be determined as one-way slab for the unit width subjected to worst combination of loads and forces. 4 707.2.2.2 (Page No. 19 to 20) For two-way footing, bending moment at any section of the footing shall be determined by passing a vertical plane through the footing and computing the moment of the forces acting over the entire area of footings one side of the vertical plane. The critical section of bending shall be at the face of the solid column. Y Y b) For two-way footing, bending moment at any section of the footing shall be determined by passing a vertical plane through the footing and computing the moment of the forces acting over the entire area of footings one side of the vertical plane. The critical section of bending shall be at the face of the solid column. 5 707.2.2.3 In case of circular footings or (Page No. 20) polygonal footings, the bending moments in the footing may be determined in accordance with any rational method. Methods given by Timoshenko and Rowe for Plate Analysis are acceptable. Y Y c) In case of circular footings or polygonal footings, the bending moments in the footing may be determined in accordance with any rational method. Methods given by Timoshenko and Rowe for Plate Analysis are acceptable. 6 707.2.2.4 For combined footings supporting (Page No. 20) two or more columns, the critical sections for bending moments along the axis of the columns shall be at the face of the columns/ walls. Y Y d) For combined footings supporting two or more columns, the critical sections for bending moments along the axis of the columns shall be at the face of the columns/ walls. Further, for INDIAN HIGHWAYS SEPTEMBER 2022 Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New proposed Clause in IRC : 112 (With Clause No. & Text) Further, for determination of critical sections for bending moments between the column/ walls, any rational method of analysis be adopted. Y Y determination of critical sections for bending moments between the column/walls, any rational method of analysis be adopted. 7 707.2.3 The shear strength of the footing (Page No. 20) may be checked at the critical section which is the vertical section at a distance 'd' from the face of the wall for one-way action where 'd' is the effective depth of the section at the face of the wall. Y N Relevant provisions already exist in IRC:112 8 707.2.3.1 For two-way action for slab or (Page No. 20) footing, the critical section should be perpendicular to plan of slab and so located that its perimeter is minimum, but need not approach closer than half the effective depth from the perimeter of concentrated load or reaction area. Y N Relevant provisions already exist in IRC:112 9 707.2.4 To ensure proper load transfer, a (Page No. 20) limiting value of ratio of depth to length/width of footing equal to 1:3 is specified. Based on this, for sloped footings the depth effective at the critical section shall be the minimum depth at the rd end plus 1/3 of the distance between the extreme edge of the footing to the critical section for design of the footing for all purposes. Y Y 16.15.1.2 To ensure proper load transfer, a limiting value of ratio of depth to length/width of footing equal to 1:3 is specified. Based on this, for sloped footings the depth effective at the critical section shall be the minimum depth at the end plus 1/3rd of the distance between the extreme edge of the footing to the critical section for design of the footing for all purposes. 10 707.2.5 The critical section for checking (Page No. 20) d e v e l o p m e n t l e n g t h o f reinforcement bars should be taken to be the same section as given in Clause 707.2.3 and also all other vertical planes where abrupt changes in section occur. Y N Relevant provisions already exist in IRC:112 11 707.2.6 Tensile reinforcement (Page No. 20) Y Y 16.15.1.3 INDIAN HIGHWAYS Reinforcement Detailing in Open Foundation SEPTEMBER 2022 63 Sr No. 64 Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New proposed Clause in IRC : 112 (With Clause No. & Text) 707.2.6.1 The tensile reinforcement shall (Page No. 20) provide a moment of resistance at least equal to the bending moment on the section calculated in accordance with Clause 707.2.2. 16.15.1.3.1 General 707.2.6.2 The tensile reinforcement shall (Page No. 20) b e d i s t r i b u t e d a c r o s s t h e corresponding resisting section as below: b) In case of circular footings, the main reinforcement may be placed orthogonally and concentrated in the middle half of the footing, for a width of 50% ± 10% of the diameter of the footing. The unreinforced parts of the element should be considered as plain concrete for design purposes. a) In one-way reinforced footing, the reinforcement shall be same as calculated for critical unit width as mentioned in Clause 707.2.2.1. b) In two-way reinforced square footing, the reinforcement extending in each direction shall be distributed uniformly across the full section of the footing. c) In two-way reinforced rectangular footing, the reinforcement in the long direction shall be distributed uniformly across the full width of the footing. For reinforcement in the short direction, a central band equal to the short side of the footing shall be marked along the length of the footing and portion of the reinforcement determined in accordance with the equation given below shall be uniformly distributed across the central band: INDIAN HIGHWAYS SEPTEMBER 2022 a) The main reinforcement should be anchored in accordance with the requirements of clause 15.2.4. A minimum bar diameter of 10mm should be provided. 0.5 B B Figure 16.12: Orthogonal reinforcement in circular spread footing on soil c) If the load effects under any load combination cause tension at the upper surface of the footing, the resulting tensile stresses should be checked and reinforced as necessary. 16.15.1.3.2 Anchorage of bars a) The tensile force in the reinforcement is determined from equilibrium conditions, taking into account the Sr No. Clause No. Page No. Clause As written in IRC:78 Where β = the ratio of the long side to the short side of the footing The remainder of the reinforcement shall be uniformly distributed in the outer portions of the footing. Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New proposed Clause in IRC : 112 (With Clause No. & Text) effect of inclined cracks, see Figure 16.13. The tensile force Fs at a location x should be anchored in the concrete within the same distance x from the edge of the footing. Figure 16.13: Model for tensile force with regard to inclined cracks b) The tensile force to be anchored is given by: Fs = R. Ze /Z1 Where: R is the resultant of ground pressure within distance x Ze is the external lever arm, i.e. distance between R and the vertical force Ned Ned is the verticalforce corresponding to total ground pressure between sections A and B Z1 is the internal lever arm, i.e. distance between the reinforcement and the horizontal force FC FC is the compressive force corresponding to maximum tensile force Fs.max c) Lever arms Z e and Z 1 may be determined with regard to the necessary compression zones for Ned and FC respectively. As simplification, Ze may be determined assuming e = 0.15 b, see Figure 16.13 and Z1 may be taken as 0.9 d. INDIAN HIGHWAYS SEPTEMBER 2022 65 Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New proposed Clause in IRC : 112 (With Clause No. & Text) d) The available anchorage length for straight bars is denoted lb in Figure 16.13. If this length is not sufficient to anchor Fs, bars may either be bent up to increase the available length or be provided with end anchorage devices. e) For straight bars without end anchorage the minimum value of x is the most critical. As a simplification Xmin = h/2 may be assumed. For other types of anchorage, higher values of x may be more critical. 16.15.1.4 Column Footing on Rock (a) Adequate transverse reinforcement should be provided to resist the splitting forces in the footing, when the ground pressure in the ultimate states exceeds 5 Mpa. This reinforcement may be distributed uniformly in the direction of the splitting force over the height h (see Fig 16.14). A minimum bar diameter, 12mm, should be provided. (b) The splitting force, F s , may be calculated as follows (see Figure 16.14): Fs = 0,25 (1 – c / h) NEd Where h is the lesser of b and H Figure 16.14: Splitting reinforcement in Footing or Rock 66 INDIAN HIGHWAYS SEPTEMBER 2022 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION Sr No. Clause No. Page No. Clause As written in IRC:78 New proposed Clause in IRC : 112 (With Clause No. & Text) 12 707.2.7 (Page No. 21) The area of tension reinforcement should as per IRC: 112, Clause number 16.5.1.1. Y N Relevant provisions already exist in IRC:112 13 707.2.8 (Page No. 21) All faces of the footing shall be provided with a minimum steel of 250 mm2/meter in each direction for all grades of reinforcement. Spacing of these bars shall not be more than 300 mm. This steel may be considered to be acting as tensile reinforcement on that face, if required from the design considerations. Y N Relevant provisions already exist in IRC:112 Sr No. Clause No. Page No. 709.4 14 15 Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) CLAUSE 709 : PILE FOUNDATION CLAUSES OF IRC : 78 TRANSFERRED TO IRC:112 New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. Structural Design of Piles 709.4.1 A pile as a structural member shall (Page No. 40) have sufficient strength to transmit the load from structure to soil. The pile shall also be designed to withstand temporary stresses, if any, to which it may be subjected to, such as, handling and driving stresses. The permissible stresses should be as per IRC:112. The test pile shall be separately designed to carry test load safely to the foundation. Y 709.4.2 The piles may be designed taking (Page No. 40) into consideration all the load effects and their structural capacity examined as a column. The self-load of pile or lateral load due to earthquake, water Y Y 16.15.2 New Clause PILE FOUNDATIONS in IRC:112 16.15.2 .1 A pile as a structural member shall have sufficient strength to transmit the load from structure to soil. The pile shall also be designed to withstand temporary loadings, if any, to which it may be subjected to, such as, handling and driving forces. The test pile shall be separately designed to carry test load safely to the foundation. Y 16.15.2.2 New Clause in IRC:112 The piles may be designed taking into consideration all the load effects and their structural capacity examined as a column. The self-load of pile or lateral load due to earthquake, water current force, etc. INDIAN HIGHWAYS SEPTEMBER 2022 67 Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION water current force, etc. on the portion of free pile up to scour level and up to potential liquefaction level, if applicable, should be duly accounted for. 16 17 68 on the portion of free pile up to scour level and up to potential liquefaction level, if applicable, should be duly accounted for. 709.4.3 For the horizontal loads the (Page No. 40) moments in pile shaft can be calculated as described in Clause 709.3.5.2. For piles on land, if the pile group is provided with rigid cap, then the piles may be considered as having fixed head in appropriate direction for this purpose. Horizontal force may be distributed equally in all piles in a group with a rigid pile cap. Y 709.4.4 Reinforcements for cast-in-situ (Page No. 40) piles Y The reinforcements in pile should be provided complying with the requirements of IRC:112, as per the design requirements. The area of longitudinal reinforcement shall not be less than 0.4 percent nor greater than 2.5 percent of the actual area of cross-section in all cast-in-situ concrete piles. The clear spacing between vertical bars shall not be less than 100 mm. Grouping of not more than two bars together can be made for achieving the same. Lateral reinforcement shall be provided in the form of spirals with minimum 8 mm diameter steel, spacing not more than 150 mm. For inner layer of reinforcement, separate links tying them to each other and to outer layers shall be provided. INDIAN HIGHWAYS SEPTEMBER 2022 New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. Y 16.15.2.3 New Clause in IRC:112 For the horizontal loads, the moments in pile shaft can be calculated by appropriate rational method of analysis using soil modulus as recommended in IRC:78, Part 2. For piles on land, if the pile group is provided with rigid cap, then the piles may be considered as having fixed head in appropriate direction for this purpose. Horizontal forces coming from top at the bottom of pile cap may be distributed equally in all piles in a group with a rigid pile cap. Y New Clause 16.15.2.4 in IRC:112 The reinforcements in pile should be provided complying with the requirements of this code, as per the design requirements. The area of longitudinal reinforcement shall not be less than 0.4 percent nor greater than 2.5 percent of the actual area of crosssection in all cast-in-situ concrete piles. The clear spacing between vertical bars shall not be less than 100 mm. Grouping of not more than two bars together can be made for achieving the same. Lateral reinforcement shall be provided in the form of spirals with minimum 8 mm diameter steel, spacing not more than 150 mm. For inner layer of reinforcement, separate links tying them to each other and to outer layers shall be provided. Sr No. 18 Clause No. Page No. Clause As written in IRC:78 709.4.5 For pre-cast driven piles, the (Page No. 40) reinforcement should comply with the provision of IRC:112, for resisting stresses due to lifting, stacking and transport, any uplift or bending transmitted from the superstructure and bending due to any secondary effects. The area of longitudinal reinforcement shall not be less than the following percentages of the cross-sectional area of the piles: a) For piles with a length less than 30 times the least width 1.25 percent; b) For piles with a length 30 to 40 times the least width - 1.5 percent; and Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION Y Y New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. 16.15.2.5 New Clause in IRC:112 For pre-cast driven piles, the reinforcement should be provided for resisting forces due to lifting, stacking , transporting, driving and any uplift or bending transmitted from the superstructure and bending due to any secondary effects. The area of longitudinal reinforcement shall not be less than the following percentages of the cross-sectional area of the piles: a) For piles with a length less than 30 times the least width - 1.25 percent; b) For piles with a length 30 to 40 times the least width - 1.5 percent; and c) For piles with a length greater than 40 times the least width - 2 percent. c) For piles with a length greater than 40 times the least width - 2 percent. 709.5 19 Design of Pile Cap 709.5.4 The minimum thickness of pile (Page No. 41) cap should be 1.5 times the diameter of pile. Such a pile cap can be considered as rigid. The pile cap may be designed as thick slab or, by using 'strut & tie' method. All reinforcement in pile cap shall have full anchorage capacity beyond the point at which it is no longer required. It should be specially ascertained for pile cap designed by 'strut & tie' method. Where large diameter bars are used as main reinforcement, the corners of pile caps have large local cover due to large radius of bending of main bars. Such corners shall be protected by locally placing small diameter bars. Y Y 16.15.2.6 New Clause in IRC:112 Design of pile cap The minimum thickness of pile cap should be 1.5 times the diameter of pile. All reinforcement in pile cap shall have full anchorage capacity beyond the point at which it is no longer required. It should be specially ascertained for pile cap designed by 'strut & tie' method. Where large diameter bars are used as main reinforcement, the corners of pile caps have large local cover due to large radius of bending of main bars. Such corners shall be protected by locally placing small diameter bars. INDIAN HIGHWAYS SEPTEMBER 2022 69 NOTIFICATION Sr No. 20 Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) CLAUSE 710: PIER & ABUTMENT - CLAUSES OF IRC:78 TRANSFERRED TO IRC : 112 710.2.10 The lateral reinforcement of the (Page No. 46) walls of hollow circular RCC pier shall not be less than 0.3 percent of the sectional area of the walls of the pier. This lateral reinforcement shall be distributed 60 percent on outer face and 40 percent on inner face. Y 21 710.3.1 When the length of solid pier is (Page No. 46) m o r e t h a n f o u r t i m e s i t s thickness, it shall also be checked as a wall. Y N Relevant provisions already exist in IRC:112 22 710.3.2 The reinforced wall should have (Page No. 46) minimum vertical reinforcement equal to 0.3 percent of sectional area. Y N Relevant provisions already exist in IRC:112 23 710.3.3 For eccentric axial load, the wall (Page No. 46) should be designed for axial load with moment. The moments and the horizontal forces should be distributed taking into account the dispersal by any rational method. Y N Relevant provisions already exist in IRC:112 24 710.3.4 The vertical reinforcement need not (Page No. 46) be enclosed by closed stirrups, where vertical reinforcement is not required for compression. However, horizontal reinforcement should not be less than 0.25 percent of the gross area and open links (or S-Ioops) with hook placed around the vertical bar should be placed at the rate of 4 links in one running meter. Y N Relevant provisions already exist in IRC:112 25 710.3.5 When walls are fixed with (Page No. 46) superstructure, the design moment and axial load should be worked out by elastic analysis of the whole structure. Y N Relevant provisions already exist in IRC:112 70 INDIAN HIGHWAYS SEPTEMBER 2022 Y New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. New Clause Addition at Serial No. 3 of 16.4.1 (3) The lateral reinforcement of the walls of hollow circular RCC pier shall not be less than 0.3 percent of the sectional area of the walls of the pier. This lateral reinforcement shall be distributed 60 percent on outer face and 40 percent on inner face. Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. 26 710.8.4 In case of bearings are placed (Page No. 50) centrally over the column and width of bearings/ pedestals is located within half the depth of cap from any external face of the columns, the load from bearings will be considered to have been directly transferred to column and cap beam need not to be designed for flexure. Y N Relevant provisions already exist in IRC:112 27 710.8.7 Reinforcement in Pier and (Page No. 50) Abutment Caps where the bearing satisfied the square-root formula stated in Clause 307.1 of IRC:21, the pier caps shall be reinforced with a total minimum of 1 percent steel, assuming a cap thickness of 225 mm. The total steel shall be distributed equally and provided both at top and bottom in two directions. The reinforcement in the direction of the length of the pier shall extend from end to end of the pier cap while the reinforcement at right angles shall extend for the full width of the piers cap and be in the form of stirrups. In addition, two layers of mesh reinforcement one at 20 mm from top and the other at 100 mm from top of pedestal or pier cap each consisting of 8 mm bars at 100 mm centers in both directions shall be provided directly under the bearings. Y N Relevant provisions already exist in IRC:112 28 710.9.1 When the distance between the (Page No. 51) load/centre line of bearing from the face of the support is equal to or less than the depth of the cap (measured at the support) the cap shall be designed as a corbel. Y N Relevant provisions already exist in IRC:112 29 710.9.2 The equivalent square area may (Page No. 51) be worked out for circular pier to determine the face of support for calculating bending moments Y Y New Clause added 16.7.1 Serial No (8) ac shall be measured from the face of the square of equal area of circular support. INDIAN HIGHWAYS SEPTEMBER 2022 71 Sr No. 30 Clause No. Page No. Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION Clause As written in IRC:78 710.9.3 In case of wall pier and the pier (Page No. 51) cap cantilevering out all around, the measurement of distance for purpose of the design as bracket and the direction of provision of reinforcement should be parallel to the line joining the center of load/bearing with the nearest supporting face of Pier. Y 31 710.9.4 Where a part of the bearing lies (Page No. 51) directly over the pier, calculation of such reinforcement should be restricted only for the portion which is outside the face of the pier. Moreover, in such cases the area of closed horizontal stirrups may be limited to 25 percent of the area of primary reinforcement. Y N Relevant provisions already exist in IRC:112 32 710.10.3 (Page No. 51 & 52) Y N Relevant provisions already exist in IRC:112 The allowable bearing pressure with near uniform distribution on the loaded area of a footing or base under a bearing or column shall be given by the following equation A C = Co x A21 Co where C O = the permissible direct compressive stress in concrete at the bearing area of the base A1= dispersed concentric area which is geometrically similar to the loaded area A2 and also the largest area that can be contained in the plane of A1 (maximum width of dispersion beyond the loaded area face shall be limited to twice the height) A2= loaded area and the projection of the bases or footing beyond the face of the bearing or column supported on it shall not be less than 150 mm in any direction 72 INDIAN HIGHWAYS SEPTEMBER 2022 Y New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. New Clause added at 16.3 Serial No. (3) In case of wall pier and the pier cap cantilevering out all around, the measurement of distance for purpose of the design as bracket and the direction of provision of reinforcement should be parallel to the line joining the center of load/bearing with the nearest supporting face of Pier. Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION New or Existing Clause in IRC : 112 with Clause No or Text of New Clause & No. 33 710.10.1 The pedestal should be (Page No. 51) proportioned that a clear offset of 150 mm beyond the edges of bearings is available Y N Relevant provisions already exist in IRC:112 34 710.10.4 The two layers of mesh (Page No. 52) reinforcement-one at 20 mm from top and the other at 100 mm from top of pedestal or pier cap each consisting of 8 mm bars at 100 mm in both directions, shall be provided directly under the bearings Y N Relevant provisions already exist in IRC:112 Sr No. 35 Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) CLAUSE 710.7: RETAINING WALL - CLAUSES OF IRC:78 TRANSFERRED TO IRC:112 Y New proposed Clause in IRC : 112 (With Clause No. & Text) 710.7.1 The minimum thickness of (Page No. 49) reinforced concrete retaining wall shall be 200 mm. Y 16.15.4 Retaining Wall: 36 710.7.2 The retaining walls shall be (Page No. 49) designed to withstand earth pressure including any live load surcharge and other loads acting on it, including self-weight, in accordance with the general principles specified for abutments. Stone masonry and plain concrete walls shall be of solid type. Reinforced concrete walls may be of solid, counter fort, buttressed or cellular type. Y N Relevant provisions already exist in IRC:112 37 710.7.3 The vertical stems of cantilever (Page No. 49) walls shall be designed as cantilevers fixed at the base. The vertical or face walls of counterfort Y Y 16.15.4.2 The vertical stems of cantilever walls shall be designed as cantilevers fixed at the base. The vertical or face walls of counterfort 16.15.4.1 The minimum thickness of reinforced concrete retaining wall shall be 200 mm. INDIAN HIGHWAYS SEPTEMBER 2022 73 Sr No. Clause No. Page No. Clause As written in IRC:78 Clause deleted from IRC:78 (Yes / No) Clause inserted in IRC:112 (Yes / No) NOTIFICATION type and buttressed type shall be designed as continuous slabs supported by counterforts or buttresses. The face walls shall be securely anchored to the supporting counterforts or buttresses by means of adequate reinforcements. 38 74 710.7.4 Counterforts shall be designed as (Page No. 49) T- beams or L-beams. Buttresses shall be designed as rectangular beams. In connection with the main tension reinforcement of counterforts, there shall be a system of horizontal and vertical bars or stirrups to anchor the face walls and base slab to the counterfort. These stirrups shall be anchored as near to the outside faces of the face walls and as near to the bottom of the base slab as practicable. INDIAN HIGHWAYS SEPTEMBER 2022 New proposed Clause in IRC : 112 (With Clause No. & Text) type and buttressed type shall be designed as continuous slabs supported by counterforts or buttresses. The face walls shall be securely anchored to the supporting counterforts or buttresses by means of adequate reinforcements. Y Y 16.15.4.3 Counterforts shall be designed as T- beams or L-beams. Buttresses shall be designed as rectangular beams. In connection with the main tension reinforcement of counterforts, there shall be a system of horizontal and vertical bars or stirrups to anchor the face walls and base slab to the counterfort. These stirrups shall be anchored as near to the outside faces of the face walls and as near to the bottom of the base slab as practicable. NOTIFICATION NOTIFICATION NO. 51 Amendment No.7/IRC:6-2017/June, 2022 (Effective from 1st September, 2022) To IRC:6-2017 Standard Specifications and Code of Practice For Road Bridges, Section-II Loads and Load Combinations” (Seventh Revision) Sr No. Clause No. Page No. (Page No. 56) Read For New Clause added 214.5 (Reproduce below) New Clause 214.5 214.5 Combination of Seismic Inertia Forces on Soil/Wall Mass and Dynamic Active Earth Pressure on Abutments and Retaining walls: The following loads/actions (earthquake effects) shall be considered while designing abutments/retaining walls. (i) (ii) (iii) (iv) Active Earth pressure including seismic effect (dynamic increment) due to backfill and Dead Load Surcharge, if present in accordance with Clause 214.1.2 and 214.1.5. Live load surcharge shall not be considered in seismic longitudinal case but shall be considered in seismic transverse cases. Inertia forces acting on the mass of the abutment/retaining wall and the mass of the earth fill resting over its foundation. Longitudinal Inertia forces on superstructure transferred through fixed bearings or elastomeric bearings (when elastomeric bearings are used to transmit seismic action) or connections (links/reaction blocks) and Transverse Inertia forces on superstructure transferred through transversely fixed or elastomeric bearings or connections (links/reaction blocks). Hydraulic pressure i.e. any hydrostatic or hydrodynamic pressures, including buoyancy, if applicable when drainage arrangements are not provided. The direction of the action of this force shall be in the direction of the action of inertia force on substructure. In absence of a rigorous analysis considering soil structure interaction for computing the combined effect of the above-mentioned seismic actions, the following simplified method may be used. Weight of soil mass resting on foundation (as stated in (ii) above) shall be considered in computation of horizontal seismic force for the purpose of checking external stability i.e., for checking base pressure, overturning and sliding and design of foundation. The total longitudinal force (PSEIS) to be applied to the abutment/retaining wall due to dynamic earth pressure and inertial forces on soil mass & wall, shall be determined considering the combined effect of (Paw)dyn, (Paq)dyn and PIR in which PSEIS = (Paw)dyn + (Paq)dyn + PIR (with appropriate combinations as given below in 214.5.1 to 214.5.4) (Paw)dyn= dynamic lateral earth pressure force (including static component as per Clause 214.1.2.1 and 214.1.5) due to retained earth fill (as shown in Fig. 14C) (Paq)dyn = dynamic lateral earth pressure force (including static component as per Clause 214.1.2.3 and 214.1.5) due to permanent surcharge, if any (as shown in Fig. 14 C). PIR = Ahs (WW+ WS) PIR = horizontal inertial force due to seismic loading of the wall & soil mass resting on foundation INDIAN HIGHWAYS SEPTEMBER 2022 75 NOTIFICATION 214.5.1 Seismic Inertia Forces on Abutments/Retaining Walls Following cases shall be considered for design: (a) Retaining Walls and Abutments on open foundation with Free sliding bearing –Seismic longitudinal case: Ahs= horizontal seismic coefficient applied on weight of wall & soil mass, shall be taken = Z/2 The value of Ahs may be reduced to 50% x Z/2 = 0.25 Z for retaining walls/abutments when these have displacement of 25 mm or more caused by dynamic lateral earth pressure including static component. PIR = Ahs (WW+ WS) WW = weight of abutment including wall and base slab WS = weight of soil resting on base slab (b) Abutments on Pile or Well foundations with Free sliding bearing-Seismic longitudinal case The value of Ahs may be reduced to 50% x Z/2 = 0.25Z for abutments with deep foundation (pile or well) when superstructure is supported on free sliding bearings and no inertia forces are transferred from superstructure. Here PIR = Ahs (Ww+ Ws) Ww=weight of abutment including wall, pile and pile cap or well cap and well by considering variation of Ahs as per Clause 4.7 of IRC:SP:114. Ws = weight of soil resting on well or pile cap (c) Abutments on Open or Pile / Well foundations with Elastomer Bearings-Seismic longitudinal case: Seismic coefficient Ah on mass of superstructure, abutment wall and well or pile cap when elastomeric bearings are used to transmit seismic action, shall be calculated as per relevant clauses of IRC:SP:114 by using appropriate Time period, Importance factor and Response reduction factor. Inertia forces on soil mass for abutments resting on open foundations shall be calculated by taking Ahs=Z/2 for displacement <25mm and Ahs=50% of Z/2=0.25Z for displacement >25mm caused by dynamic lateral earth pressure including static component. For abutments supported on deep foundations (pile/well), Ahs=0.25Z shall be considered. In this case PIR = Ahs (Ww+Ws) for open foundation and PIR = Ahs Ws for Pile/Well Foundation Ww is weight of the base slab only and Ws=weight of soil resting on the base slab/ well or pile cap (d) Abutments connected to deck through fixed bearings or through seismic connections (links/reaction blocks) or integral with superstructure (Open or Pile/Well foundations):This case is similar to the case 215.5.1(c) and Inertia forces shall be calculated in a similar manner, except that elastomer bearings are replaced by fixed bearings/connection. When abutment is monolithic with either the superstructure or return/wing walls, Ahs = Z/2 only will be considered without reducing it by 50% irrespective of the type of foundation. 214.5.2 Combination of Inertia Forces-Longitudinal direction: During verification of the external stability of retaining wall/abutment and design of foundation, the following two combinations shall be investigated considering the effects of (Paw)dyn + (Paq)dyn and PIR not to be concurrent: § § 76 combine 100 percent of the seismic earth pressure {(Paw)dyn+(Paq)dyn} with 50 percent of the inertial force PIR and combine 50 percent of the seismic earth pressure {(Paw)dyn+(Paq)dyn}, but not less than the Static active earth pressure force with 100 percent of inertial force PIR. INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION The higher of results from these two combinations shall be used for checking the external stability of abutment or retaining wall & design of foundation. When superstructure is supported on fixed/elastomeric bearings or monolithic with the abutment, inertia forces on abutment wall, pile or well cap and well shall be considered additionally as stated in Clause 214.5.1 (c) and 214.5.1 (d) above. The inertial force associated with the soil mass on the foundation behind the retaining wall/abutment wall is not added to the active seismic earth pressure when structurally designing the retaining/abutment walls. The basis for excluding this inertial force is that movement of this soil mass is assumed to be in phase with the structural wall system with the inertial load transferred through the foundation. The inertial forces on soil mass and wall mass shall act at their respective CG as shown in Fig. 14C. Value of seismic coefficient Avs applied to Ww and Ws shall be taken as two third of Ahs and considered in downward or upward direction. Fig. 14 C: Seismic Force Diagram for External Stability Check for Cantilever Wall 214.5.3 Combination of Inertia Forces-Transverse direction: In case of combination of forces in transverse seismic case, 100% inertia force (along transverse direction) shall be combined with 100% static earth pressure (along longitudinal direction). Value of Ahs shall be considered same as recommended in 214.5.1 for the purpose of calculation of inertia forces on wall mass WW and soil mass WS. Inertia forces transferred through superstructure shall be considered additionally and computed as per IRC:SP:114. 214.5.4 Combination of inertia forces shall be done as per Clause 4.2.2 of IRC:SP:114 for all types of abutments/retaining walls. Abutments with pile/well foundations and connected through fixed bearings/connections or monolithic with superstructure and designed for ductile detailing with R>1, shall also be checked for Capacity design effects as per Chapter 7 and 8 of IRC:SP:114. NOTIFICATION NOTIFICATION NO. 52 Subject: Withdrawal of IRC:45-1972 "Recommendations for Estimating the Resistance of Soil Below the Maximum Scour Level in the Design of Well Foundations of Bridges" The IRC:45-1972 "Recommendations for Estimating the Resistance of Soil Below the Maximum Scour Level in the Design of Well Foundations of Bridges" published by Indian Roads Congress in 1972 stands withdrawn with immediate effect. INDIAN HIGHWAYS SEPTEMBER 2022 77 NOTIFICATION NOTIFICATION NO. 53 Amendment No.1/IRC:78(Part-2)/June, 2022 (Effective from 1st September, 2022) To IRC:78-2020 (Part-2 ) Code of Practice for Limit State Design of Foundations Sr No. 1 Clause No./ Page no. Symbols, Latin letters eB eL (Page No. 2) For Read eB :Eccentricity of vertical loads in eB : Eccentricity of vertical loads in transverse direction transverse direction for double-axis eccentricity eL :Eccentricity of vertical loads in eL : Eccentricity of vertical loads in the longitudinal direction longitudinal direction for double-axis eccentricity 78 2 Greek Letter (Page No. 3) 3 3.2.3 Fig. 3 (Page No. 8) 4 3.2.3 Fig 4 (Page No. 8) 5 Δ δ 4.3 (below Table 4) (Page No. 13) The vertical ground resistance shall be computed always using Set 1 value only for materials, in all combinations for piles subjected to both compressive and tensile forces. For materials, the vertical ground resistance shall always be computed using Set 1 value only in all combinations for piles subjected to both compressive and tensile forces. 6 4.4.1 Line 1 (Page No. 14) Short pile foundations only Short pile foundations only, 7 4.5.4 Table 8 (Page No. 17) CR 6 1.50,1.35,1.30 CR 6 1.90,1.76,1.70 8 4.8.1 Para 1 (Page No. 21) In order to arrive at the design tensile resistance of an isolated pile, the load combinations as per table B.4 of IRC:6 shall be followed. In order to arrive at the design tensile resistance of an isolated pile, the load combination as per Table B.4 of IRC:6 and Table 10 under Clause 4.8.3.1 of this code shall be followed. INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION Sr No. Clause No./ Page no. Read For 9 4.8.3.1 Para 2 line 3 (Page No. 21) Table 10 for the design shaft tensile Table 10 to arrive at the design shaft resistance tensile resistance 10 4.8.3.2 Para 3 CR 3 and CR 4 are the modified partial CR 3 and CR 4 are the modified partial factors as 1.1 times values mentioned in factors using 1.1 times values mentioned in Table 7. Table 7. 11 4.8.3.3/22 Para 3 (Page No. 22) partial factors, as 1.1 Partial factors, using 1.1 12 4.8.3.4, title (Page No. 22 Total Uplift Resistance Total Tensile Resistance Line 1 The total uplift resistance The total tensile resistance Line 2 The uplift resistance of single pile The tensile resistance of single pile 4.8.3.4 Para 2 Line 1 The uplift resistance of group of piles The total tensile resistance of group of piles 4.8.3.5 (Page No. 23) Ultimate design uplift capacity of piles in Ultimate tensile resistance of piles rock or intermediate Geo-materials in rock or intermediate Geomaterials 13 The top 300 mm depth of the socket may be omitted for calculating the uplift capacity using ground parameters. The ultimate socket resistance shall be calculated as per Clause 9 of Appendix 5 of IRC:78 Part-1 The ultimate socket resistance shall be divided by the ground resistance factor for socket resistance which may be taken from Table 9 and model factor 1.15 to obtain the design resistance. The length of the socket shall be limited to 6 times the pile diameter. The frictional resistance capacity of soil above the socket shall be calculated as per Clause 4.8.3.1 and added to socket resistance capacity to arrive at the design ultimate pull out capacity of pile socketed in rock. The self weight of pile shall also be added. The design pull out capacity can also be estimated from pull out tests. The correlation factor for pull out test shall be taken from Table 7 and multiplied by factor 1.1 shall be used to estimate the characteristic pull out capacity from tests The method shown in Clause 4.8.3.2 shall be followed to work out the design uplift capacity using the correlation factor and socket resistance factor given in Table 9 from the field test results The total uplift resistance of block shall be tensile capacity of all the piles in the group, which is as follows: The top 0.3 m depth of the socket may be omitted for calculating the tensile resistance using ground parameters. The ultimate socket resistance shall be calculated as per Clause 9 of Appendix 5 of IRC:78 Part-1 The ultimate socket resistance shall be divided by the ground resistance factor for socket resistance which may be taken from Table 9 and model factor 1.15 to obtain the design resistance. The length of the socket shall be limited to 6 times the pile diameter. The frictional resistance capacity of soil above the socket shall be calculated as per Clause 4.8.3.1 and added to socket resistance capacity to arrive at the design tensile resistance of pile socketed in rock. The self weight of pile shall also be added. The tensile resistance can also be estimated from pull out tests. The correlation factor for pull out test shall be taken from Table 7 and multiplied by factor 1.1 shall be used to estimate the characteristic tensile resistance from tests The method shown in Clause 4.8.3.2 shall be followed to work out the tensile resistance using the correlation factor and socket resistance factor given in Table 9 from the field test results. The INDIAN HIGHWAYS SEPTEMBER 2022 79 NOTIFICATION Sr No. Clause No./ Page no. For Read (Pile capacity of single pile x Number of total tensile resistance of block shall be piles) tensile resistance of all the piles in the group, which is as follows: (Pile capacity of single pile x Number of piles) 14 5.1 Para 2, Line 2 (Page No. 25) Clause 5.3 of this code. Clause 5.4 of this code. 15 5.9.2 (Page No. 28) Add at the end of 1) For foundation resting over rock the resisting factor shall be taken as mentioned in Clause 5.6.2. Explanatory note 16 (Page No. 34) ( D) Foundation Resting on Rock (D) Foundation Resting on Rock (Cases as mentioned under (A)) 17 2.5 (c), Table 4 (Page No. 40) ≥3 ≥5 18 2.10 (A) (4) (Page No. 43) 4) Calculation of pile FOS from Dynamic 4) Calculation of pile FOS from Dynamic tests tests Taking tests conducted at two locations Taking tests conducted at two locations 19 80 2.10 (B) (4) (Page No. 43) Combination 1 DL:LL 50:50 = 1.50 x 1.425 = 2.13 DL:LL 70:30 = 1.50 x 1.395 = 2.09 Combination 1 DL:LL 50:50 = 1.90 x 1.425 = 2.70 DL:LL 70:30 = 1.90 x 1.395 = 2.65 Combination 2 DL:LL 50:50 = 1.50 x 1.15 x 1.70 =2.93 DL:LL 70:30 = 1.50x 1.09 x 1.70 = 2.77 Combination 2 DL:LL 50:50 = 1.90 x 1.15 x 1.70 = 3.71 DL:LL 70:30 = 1.90x 1.09 x 1.70 = 3.52 4) FOS using Dynamic tests 4) FOS using Dynamic tests Combination 1 DL: LL 50:50 = 1.50 x 1.25 = 1.88 (88%) DL: LL 70:30 = 1.50 x 1.29 = 1.94 (93%) On Ground Strength 1.50 Combination 1 DL: LL 50:50 = 1.90 x 1.25 = 2.38 (88%) DL: LL 70:30 = 1.90 x 1.29 = 2.45 (93%) On Ground Strength 1.90 Combination 2 DL: LL 50:50 = 1.50 x 1.0 x 1.7 x 0. 85 = 2.16 (74%) DL: LL 70:30 = 1.50 x 1.0 x 1.75 x 0. 85 = 2.16 (78%) Ground strength alone 2.16 Combination 2 DL: LL 50:50 = 1.90 x 1.0 x 1.7 x 0.85 = 2.74 (74%) DL: LL 70:30 = 1.90 x 1.0 x 1.70 x 0.85 = 2.74 (78%) Ground strength alone 2.74 Factor of safety remains 1.60 and above for normal methods and for dynamic methods it will be 2.20. Target for normal methods is 2.0 for normal loading: 25% of over stressing when compared to normal load. Hence can be accepted for ground resistance factor. Factor of safety remains 1.60 and above for normal methods and for dynamic methods it will be 2.74. Target for normal methods is 2.0 for normal loading: 25% of over stressing when compared to normal load. Hence can be accepted for ground resistance factor. INDIAN HIGHWAYS SEPTEMBER 2022 NOTIFICATION/MEETING SCHEDULE Sr No. Clause No./ Page no. 20 21 3.11.1(B) (Page No. 47) 3.11 Last Para Line 1 (Page No. 47) For Read B) With SV Loading Case For Combination 1 DL:LL 50:50 = Total FOS = 1.25 x 1.20 x 1.0 = 1.50 (78%) DL:LL 70:30 = Total FOS =1.29 x 1.20 x 1.0 = 1.55 (82%) FOS on Soil = 1.20 B) With SV Loading Case For Combination 1 DL:LL 50:50 = Total FOS = 1.25 x 1.20 x 1.0 = 1.50 (78%) DL:LL 70:30 = Total FOS =1.29 x 1.20 x 1.0 = 1.55 (82%) FOS on Soil = 1.20 For Combination 2 DL:LL 50:50 = Total FOS = 1.0 x 1.10 x 1.78 = 1.96 (89%) DL:LL 70:30 = Total FOS = 1.0 x 1.10 x 1.78 = 1.96 (89%) FOS on Soil = 1.96 For Combination 2 DL:LL 50:50 = Total FOS = 1.0 x 1.00 x 1.78 = 1.78 (81%) DL:LL 70:30 = Total FOS = 1.0 x 1.00 x 1.78 = 1.78 (81%) FOS on Soil = 1.78 Hence Resistance Factor of 1.20 and 1.1 Hence Resistance factors of 1.20 and 1.00 can be taken. can be taken. Technical Committee Meeting Schedule for the month of September, 2022 INDIAN HIGHWAYS SEPTEMBER 2022 81 MoRT&H Circular 82 INDIAN HIGHWAYS SEPTEMBER 2022 Delhi Postal Registration No UNDER ‘U’ NUMBER At Lodi Road, PSO on dated 28-29.8.2022 ISSN 0376-7256 Newspaper Regd. No. 25597/73 INDIAN HIGHWAYS ` 20/- DL-SW-17/4194/2022-2024 U(SW)-12/2022- 2024 LICENCE TO POST WITHOUT PREPAYMENT PUBLISHED ON 28 AUGUST 2022 ADVANCE MONTH, SEPTEMBER 2022 Edited and Published by Shri Sanjay Kumar Nirmal, Secretary General, Indian Roads Congress, IRC HQ, Sector-6, R.K. Puram, Kama Koti Marg, New Delhi - 1100 022. Printed by Shri Sanjay Kumar Nirmal on behalf of the Indian Roads Congress at M/s B. M. Printing & Writing Papers Pvt. Ltd., (H-37, Sector-63, Noida), (UP)