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5 Hector Sepulveda Caserones project

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The Caserones Project
October 2014
Mr. Héctor Sepúlveda O.
Services Manager
SCM Minera Lumina Copper Chile
Project location
Caserones
•
•
•
575 km North of Santiago
162 km South-East of Copiapó
414 km south of Antofagasta
•
•
15 km from the Argentinean border
2,000 to 4,600 m above sea level
Caserones Project
Owners
Extraction Method
Production Capacity
Design Capacity
Sttafing
Reserves
• Pan Pacific Copper
• Mitsui Trading
78%
22%
• Open Pit
• Concentrate Cu (110 kt a 150 kt/yr)
• Concentrate Mo (3 kt/yr)
• Cathodes
(30 - 36 mil toneladas)
• Concentrate Cu (105 kt/day)
• Concentrate Mo (3 kt/yr)
• SX/EW Plant: (30 kt/yr)
• 10.000 – 20.000 contractors employee (construction phase)
• 2,000 employee (operación phase – 500 own and 1,500 thirds).
• 1.047 millions tons of sulfur ore with an average of 0,34% Cu,
126 ppm of Mo and 296 millions ton of leached ore with an
average of 0,30% of Cut.
Caserones Project
Investment
• US$ 4,2B.
Exploitation life
• 28 yrs.
Water consumption
• 518 lt/s.
Construcción Period
• 48 months, starting in April 2010.
Start-up
• SX/EW Plant:
March 2013
• Concentrate Plan: July 2014
Project progress
May
2006
PPC
purchases
the project
Oct 21st
2008
EIS filed
Jan 13th
2010
EIS
Approval
2007 – 2008
Prefeasibility
2008 – 2009
Feasibility
2010
Construction
begins
2012
Leaching
started
2013
1st Copper
Cathode
2014
Concentrator
Start up
2033
End of
cathode
production
2040
End of
concentrate
production
Tough climate and geography
WIND
TEMPERATURE
86 km/h
- 18 ⁰C
14,14 ⁰C
MAX 2013
MIN & MAX 2013
SNOW
380 cm
TOTAL 2013
MINIMUM WIND CHILL
(31|07|2011)
- 40 ⁰C
PLATAFORMA 4392 CURVA NEGRA
Not even
one flat m2
Construction history
2010
2012
2011
2013
Now
42 Mm3 earth movement
21,000 ton structural steel
200,000 m3 concrete
1,200 mechanical equipment
1,600 km electrical cable
282 km piping
85 millions of HH
+ 160 companies
Process
COPPER CATHODES
DUMP LEACH
MINE
4,000 masl
4,600 masl
SX-EW
PORT
PRIMARY
CRUSHER
CONCENTRATOR
WATER
3,900- 4,100 masl
FLOTATION
GRINDING
MOLY
PLANT
MOLYBDENUM
CONCENTRATE
COPPER
CONCENTRATE
SLIMES
DEPOSIT
SANDS
DEPOSIT
3,200 - 3,600 masl
PORT
2,800 - 3,000 masl
Mine Process
LOADING
BLASTING
DRILLING
TRANSPORT
24 330-ton Komatsu trucks
OXIDES TO
DUMP LEACH
2 electrical 73-yd3 shovels
1 hydraulic 56-yd3 shovel
3
33-yd3
front loaders
3 drilling machines
WASTE
TO DUMP
SULPHIDES TO
CONCENTRATOR
Dump Leach
•
Initial Area = 1 million m2
•
Final Area = 2 million m2
•
Lined surface
•
Irrigation rate: 2000 m3/hr
•
Ore Capacity: 300 million
tons
•
20 to 40 m benches
SX-EW Plant (Outotec)
First Cathode
March 13th, 2013
Primary Crusher - Concentrator
Grinding - Flotation - Moly Plant - Tailings
Tailings transport and disposal
Slimes dam
470 Mm3
Rapid
Borrow wall
108 Mm3
HDPE 800 mm pipeline
3.6 km long Tunnel
4.5 x 4.5 section
Sand deposit
360 Mm3
First Ton to SAG Mill
April 17th, 2014
First Concentrate Shipment
July 16th, 2014
July 29th, 2014
Mission
What we want to achieve ....
Secure stable copper / moly
supply, creating sustainable
value for our owners and
stakeholders:
3,4 mtf Copper in concentrate
449 ktf Copper cathodes
95 kt Molybdenum
Final Remarks
It´s been eight years of an on-going effort in an environment of extreme conditions
with thousands of people working with a common objective: To design and built
the Caserones project according to the highest social, environmental, safety,
engineering and construction standards.
It is an endeavour committed to a long term relationship with our stakeholders community, workers, suppliers, contractors and owners - with reserves that will
allow us to produce copper and molybdenum for at least 28 years through an
efficient and sustainable operation.
Successful transfer of a high altitude wetland
THANKS
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