Product Guide Water and Sewer Pipes and Fittings A World of Choice Saint-Gobain PAM UK UKisisthe theUK’s UK’sleading leading supplier ductile pipe systems for Saint-Gobain PAM supplier of of ductile ironiron pipe systems for potable water and sewerage applications. potable water and sewerage applications. Saint-Gobain PAM UK is part of the Saint-Gobain Pipe Division, a global company with a Saint-Gobain PAM UK is part ofAmerica the Saint-Gobain global company with presence in Europe, Asia, South and the FarPipe East.Division, The pipeadivision has over 10600 and sells products in 120 different countries of ductile iron aemployees presence in Europe, Asia, South America and the Far with East.over The 40,000km pipe division has over pipesemployees, being installed per in year. 9000 andworldwide sells product 120 different countries with approximately 100,000km of ductile pipes worldwide per year. The Saint-Gobain Pipe iron Division is being part ofinstalled the Saint-Gobain Group, one of the world’s leading multi-nationals, which currently employs over 209,000 people in 59 countries and overSaint-Gobain 1200 consolidated companies. The Pipe Division is part of the Saint-Gobain Group, one of the world’s Everyone at Saint-Gobainwhich PAM UK is dedicated to meeting customer expectations. We leading multi-nationals, currently employs over 180,000 people in 48 countries encourage open communication between staff, customers and related organisations to and over 1200 consolidated companies. make a positive impact on the future of the marketplace and help improve the quality of life for people worldwide. Everyone at Saint-Gobain PAM UK is dedicated to meeting customer expectations. We UK customers benefit from the global network of the Pipe Division through our long termto encourage open communication between staff, customers and related organisations commitment to improve and develop innovative products and processes. We achieve this make a positive impact on the future of the marketplace and help improve the quality through continual investment in Research and Development on a global scale. In excess of for people of life £10million per worldwide. annum is spent on R&D programmes worldwide, meaning an unrivalled product range of next-generation, ductile iron pipe systems being constantly developed andcustomers delivered to the UKfrom market. UK benefit the global network of the Pipe Division through our long term commitment to improve innovative products andculture. processes. We Sustainable development lies atand the develop heart of Saint-Gobain’s corporate achieve this through continual investment in Research and Development on a global Its state-of-the art technologies and focus on research and development have enabled us scale. In excessprovide of £10million per annum spentsustainable, on R&D programmes to consistently our customers with is quality, reliable andworldwide, ergonomic meaning solutions.an unrivalled product range of next-generation, ductile iron pipe systems being developed to thecreated UK market. Water constantly and sewerage pipelinesand aredelivered infrastructures to last for several generations. Sustainable development depends on ‘long lasting’ rather that ‘disposable’ installations. Saint-Gobain PAM UK has taken on board these principles and works to provide effective For further on Saint-Gobain PAM UK visit solutions forinformation the environment www.saint-gobain-pam.co.uk For further information on Saint-Gobain PAM UK visit www.saint-gobain-pam.co.uk Contents Contents Inroduction Ordering Information . . . . . . . . . . . . . . . . . . 2 Ductile Iron - The Material of Choice . . . . 3 Ordering Information ...............2 Section 1 Full Project Life. . .Support Ductile Iron - The Material of Choice . . . . 3 Introduction Inroduction Technical Services . . . . . . . . . . . . . . . . . . . . . . 8 PipeSpec Design Software ..............8 Section 1 Full Project Life Support PAMCAD Design Software . . . . . . . . . . . . . . 8 Technical ServicesService . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8 Drawing Take-off 9 PipeSpec Design Software . . . . . . . . . . . . . . 8 PAMCAD Design Software . . . . . . . . . . . . . . 8 Drawing Take-off Service . . . . . . . . . . . . . . . 9 Section 2 Product Range Technical Support Helpline . . . . . . . . . . . . . 9 Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Technical Support Helpline .9 Quality Assurance . . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. 10 Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Quality Assurance . . . . . . . . . . . . . . . . . . . . 10 Section 2 Product Range Key Dimensions - Flanged . . . . . . . . . . . . . 13 Valves & Accessories . . . . . . . . . . . . . . . . . . 58 Couplings & Adaptors. . . . . . . . . . . . . . . . . 58 Product Range. . . . . . . . . . . . . . . . . . . . . 18-57 Key Dimensions - Push-fit . . . . . . . . . . . . . 12 Key Dimensions - Flanged . . . . . . . . . . . . . 13 Product Range. . . .... . . ... . . ..... . . ... . . ..... . 1. 18-57 Pipes and Fittings. 4-65 Valves & Accessories . . . . . . . . . . . . . . . . . . 58 66 Couplings & Adaptors. . . . . . . . . . . . . . . . . 58 66 Key Dimensions - Push-fit . . . . . . . . . . . . . 12 Section 3 Joints Jointing Systems . . . . . . . . . . . . . . . . . . . . . . 60 Rapid Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Section 3 Joints Rapid Joint Specification . . . . . . . . . . . . . . 61 Jointing .... .. .. .. .. ....... .. .. .. ... ....... .. .. .. ....... ... .. .. 68 60 Systems. AnchoredSystems Solutions 63 Rapid Joint . . . . . . . . . . . . . . . . . . . . . 60 Blutop Joint . . . . . . . . . . . . . . . . . . . . . . . . 68 Rapid Anchor . . . . . . . . . . . . . . . . . . . . . . . . . 63 Rapid Joint Specification . . . . . . . . . . . . 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Rapid Mechanical . . . . . . . . . . . . . . . . . . . . . 65 Anchored 63 Anchored Solutions solutions. . . . ..... . . . .. ..... . . . ..... .. . . 72 Rapid 63 BlutopAnchor Vi Joint.. . . ..... .. . . . ..... . . . .. ..... . . . ..... .. . . 72 Rapid Vi Mechanical 65 Joint.. . . . ... .. . . . ..... . . . .. ..... . . . ..... .. . . 73 Section 4 Pipe Lining Pipe Linings . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Potable Water . . . . . . . . . . . . . . . . . . . . . . . . 76 Section 4 Pipe Lining Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77 . . .. . . . ..... .. . . .. ....... .. .. .. ... ....... .. .. .. ....... ... .. .. 86 Pipe Linings 76 Special Requirements 78 Water Pipes. . . . . . . . . . . . . . . . . . . . . . . . 86 Potable Water . . . . . . . . . . . . . . . . . . . 76 Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78 Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77 Special Requirements . . . . . . . . . . . . . . . . . 78 Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78 Section 5 Pipe Coating External Coating...... .. . . . ..... . . . .. ..... . . . ..... .. . . 94 84 PAM Blutop/Natural/Integral Natural/Integral . . . . . ..... .. . . 96 84 Section 5 Pipe Coating Plus. . .Plus. Supplementary Coating Zinc/Aluminium Alloy. . .Systems . . . . . . . ... . ..... .. . . 99 87 External Coating . . . . . . . . . . . . . . . . . . . . . . 84 Supplementary Coat Systems. . . . . . . . . . 89 PAM Zinc +Natural/Integral a Topcoat . . . . . Plus. . . . . . .. .. .. .. .. .. .. .. .. .. .. .. 84 89 Zinc/Aluminium Alloy. . . . . . . . . . . . . . . . . 87 Supplementary Coat Systems. . . . . . . . . . 89 Zinc + a Topcoat . . . . . . . . . . . . . . . . . . . . . . 89 Advanced Solutions . . . . . . . . . . . . . . . . . . . 68 Universal Rapid Anchor . . . . . . . . . . . . . . . 68 Universal Rapid Locked . . . . . . . . . . . . . . . . 69 Advanced Solutions 68 Universal Rapid PAMLOCK JointsVi. . Joint . .. .. .. .......... ... .. .. .. ....... .. .. .. ... ....... .. 75 70 Universal Anchor . . . . . . . . . . . . Universal Rapid Ve Joint. . . . . . . . . . . . . . 76 Flange Joints . . . . . . . . . . . . . . . . . . . . . . . . . 68 71 Universal 69 PAMLOCKRapid Joint. .Locked . . . ... .. .. .. ....... ... .. .. .. ....... .. .. .. ... ....... .. 78 Adjustable Flanges. 74 PAMLOCK Joints. . . .. ..... . . . ..... .. . . . ..... . . . .. ..... . 79 70 Rapid Ve Joint. Flange 71 Flange Joints Joint.. ... . . . .. ..... . . . ..... .. . . . ..... . . . .. ..... . 81 Adjustable 74 Adjustable Flanges. Flanges. ... . . . ..... .. . . . ..... . . . .. ..... . 83 Resistance to Septic Attack . . . . . . . . . . . . 79 Resistance to Chemical Attack . . . . . . . . . 79 Resistance to Abrasion . . . . . . . . . . . . . . . . 81 Sewerage Pipes .. & . . . Condition . Attack . . . . . . . . . . .. ....... .. .. .. ... ....... .. 88 Resistance to Septic 79 Lining Thickness 82 Lining Thickness & Condition . . ..... . . . .. ..... . 92 Resistance to Chemical Attack 79 Resistance to Abrasion . . . . . . . . . . . . . . . . 81 Lining Thickness & Condition . . . . . . . . . . 82 Special Applications. Applications.. . . . ..... .. . . . ..... . . . .. .... 100 Special . 90 Installation & Handling Zinc + PE Sleeving. . . . .... ..... .. . . . ..... . . . .. .... 107 . 90 Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90 Special Applications. . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 90 Installation & Handling 92 Zinc + PE Sleeving. . . . . . . . . . . . . . .. .. .. .. .. 92 90 Epoxy Coated Fittings. .DN60-2000 Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90 Installation & Handling . . . . . . . . . . . . . . . 92 Epoxy Coated Fittings DN60-2000 . . . . . 92 1 11 Ordering Information & Conditions Conditions Terms & In all allcases casesthe theSaint-Gobain Saint-GobainPAM PAM In UKUK ‘Standard Conditions Of Sale ‘Standard Conditions Of Sale (Home)’or orSaint-Gobain Saint-GobainPAM PAMUKUK (Home)’ ‘StandardConditions Of Sale (Export)’ ‘Standard Conditions Of Sale (Export)’ apply. apply. Technical Information Technical Information For any any technical technicalqueries queriesplease please contact contact Saint-Gobain Saint-GobainPAM PAMUK UK Technical Technical Sales SalesDepartment Department Tel: Tel: 0115 0115930 9300700. 0650/0700. Contact hotline: Contact the the brochure brochure hotline: Tel: 0800 028 2134 Tel: 0800 028 2134 Fax: Fax:0115 0115932 9329513 9513 Email: Email:[email protected]@saintgobain.com gobain.com 22 The products guide areare directly available from Saint-Gobain PAMPAM products illustrated illustratedwithin withinthis this guide directly available from Saint-Gobain UK or from a network of distributors and stockists across the UK and Ireland. UK or from a network of distributors and stockists across the UK and Ireland. Quotations thethe UKUK andand Ireland cancan be obtained fromfrom the the Quotationsand andorder orderinformation informationwithin within Ireland be obtained following followingnumber: number: Sales Enquiries: Tel: 0115 0630 Distributor Sales Enquiries: Tel:930 0115 930 0681 Fax: 0115 0648 Fax:930 0115 930 0648 Overseas Overseas For quotations outside thethe UKUK quotationsand andorder orderinformation information outside and Ireland Tel: +44Tel: 115+44 930115 0645 Irelandplease pleasecontact: contact: 930 0766 Fax: +44 115+44 989115 8011 Fax: 944 1604 Ductile Iron The Material of Choice Saint-Gobain PAM UK offers the most comprehensive range of ductile iron pipe systems for use in both potable water and sewerage application in the UK. Being at the forefront of innovation means that its customers continuously receive state-of-theart products and top class services. At the same time all products and facilities are subject to stringent quality controls and conform to relevant BS, EN and ISO standards. What is Ductile Iron? Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten iron the graphite forms in spheres rather than in flakes. This transformation virtually eliminates brittleness and produces a strong, ductile material. Strength of Ductile Iron Mechanical Properties Ductile iron displays excellent mechanical properties, such as high resistance to tensile stresses and impact loads, high elongation and high yield strength. These properties make the material the most universally applicable pipeline material today. Minimum elongation : Minimum ultimate Tensile Strength: Modulus of Elasticity: Deflection of a small DN pipe under external loading. Pipes: uti DN1000 10% >DN1000 7% Fittings: 5% 420 MN/m2 170 GN/m2 Why Choose Ductile Iron? (1) Combined pressures plus external load 3.0 Factor of Safety (1) 2.5 2.0 1.5 Structural Design: Ductile Iron Guarantees Safety 1.0 0.5 0 Ductile Iron PVC PE Steel As a result of the ductility of the material, which gives a high capacity for absorbing work or energy, Saint-Gobain ductile iron pipes and fittings have a high safety margin, allowing the opportunity to operate at up-rated pressures in the future. GRP 600 Measured bursting pressure 500 Pressure (bars) Ductile Iron is the most versatile pipe material today offering solutions to specific pipeline demands whether determined by the application or the installation requirements . Ductile iron can be used above or below ground, is safe to specify even if future demands change from specifications today. 400 ● The inherent structural strength of the pipe guarantees durability and reliability for long term service. ● The high factor of safety of ductile iron gives continued performance even if future demands change, for example through increased usage from housing developments. ● The inherent material strength of ductile iron compensates for unforeseen environmental changes, for example change of land use or ground settlement. ● Easy to design and specify ● Excellent resistance to second comer damage ● No long term reduction in pipe stiffness ● Ductile iron takes the risk out of pipeline design Pipes 300 200 100 0 Working pressure 200 400 600 600 Measured bursting pressure 500 Pressure (bars) 800 1000 1200 1400 1600 DN Fittings 400 300 200 Working pressure 100 0 100 150 200 250 DN 300 350 400 33 High strength and stiffness Ductile iron is suitable for installation in open fields or high traffic load areas and can be laid at a variety of depths. The high material strength minimises the need for imported bedding and surround, hence minimising the impact on the environment. ● Can be laid in narrow and/or shallow trenches ● Can be laid at a wide range of depths with no detrimental effect on the performance of the pipe ● Minimises risk due to unforeseen site hazards, such as second-comer damage Maximum Depth of Cover 8.1 8.2 8.4 8.5 8.6 8.7 8.8 8.9 DN300 DN400 DN500 DN600 DN700-800 DN900-1000 DN1200-1400 DN1600-2000 10.6 DN200 14.6 DN150 24.7 DN100 m 44 Pipe: Class 40 for DN80-300, class 30 for DN350-600 and class 25 Pipe: Class 40 for DN80-400, K9 for DN450-2000 for DN700-2000 Embedment: coarse grained soil less withthan less12% thanfines 12% fines Embedment: coarse grained soil with Modulus ofreaction: soil reaction: 7MN/m2 Modulus of soil 7MN/m2 Reducing Failure Rates: Ductile Iron assured long term reliability Reducing Failure Rates: Ductile Iron assured long term Through a continual programme of developments and innovations the failure rates of reliability ductile iron systems consistently reduce compared to alternative materials. Through a continual programme of developments and innovations the failure rates of ● ductile iron systems consistently reduce compared to alternative materials. Reliable long term solution ● Reliable long term solution ● Reducing Failure Rates: Ductile Iron assured long term Can adapt toCan future changes in external adapt to future changes in external load load reliability No. of failures by material type (per km per year) ● No. of failures by material type (per km per year) Through a continual programme of developments and innovations the failure rates of 0..35 ductile iron systems consistently reduce compared to alternative materials. 0..35 0.3 Reliable long term solution ● Can adapt to future changes in external load No. of Failures / (km x year) ● 0.25 0.2 0..35 0.25 0.2 No. of failures by material type (per km per year) 0.15 0.1 0.05 0.15 0.3 0 Grey Iron 0.1 0.25 KEY 0.05 0.2 0 0.15 Ductile Iron Steel 1997 PE Source: DGVW Study 2000 Grey Iron & Testing: Ductile Iron Steel Trunk Mains Average Installation Install TestFailure and Rates Forget PE Saint-Gobain PAM UK offers pipe systems which have well proven and highly 0.1 KEY 140 engineered jointing solutions. These jointing solutions are able to withstand the 1997 Source: DGVW Study rigours of installation, testing and provide long term reliability once in service. 118.3 0.05 0 Failure Rates (Nr per 1000Km per annum ) No. of Failures / (km x year) No. of Failures / (km x year) 0.3 ● 120 The Rapid push-fit joint is simple and robust and provides high flexibility in both 2000 100 application and installation ● Simple 80 jointing techniques, for easy installation ● Testing ductile iron pipe systems is simple, once passed there is no need to repeat Ductile Iron Steel 60Grey Iron test at a later time. Install, Test and Forget, requires less supervision on-site. 68.5 69 PE 38.2 37.2 Jointing which allows installation whatever weather conditions 40 &solutions Installation Testing: Install Test the and Forget 30.1 1997 ● KEY ● No specialist equipment required Source: DGVW Study 20 UK offers pipe systems which have well proven and highly Saint-Gobain PAM ● Capable of angular deflection and axial withdrawal, providing opportunity to reduce engineered jointing solutions. the0number of2000 fittingsThese required.jointing solutions are able to withstand the DI CI Steel PE PVC GRP ● Caters for unforeseen rigours of installation, testing and long term reliability once in service. groundprovide movements Pipe Material Group ● Source: UKWIR Report 09/WM/08/39 The Rapid push-fit joint is simple and robust and provides high flexibility in both application and installation Installation & Testing: Testing: Install Install,Test Test and and Forget Forget Installation & Simple jointing techniques, for easy installation Saint-Gobain PAM UK offers pipe systems which have well proven and highly ● Testing ductile iron pipe systems is simple, once passed there is no need to5repeat engineered jointing solutions. These jointing solutions are able to withstand the test at later time. Install, Forget, requires less supervision rigours ofainstallation, testingTest andand provide long term reliability once in on-site. service. ● ● ● ● Jointing solutions the weather conditions The Rapid push-fitwhich joint isallows simpleinstallation and robustwhatever and provides high flexibility in both No specialistand equipment required application installation ● Capablejointing of angular deflection axial withdrawal, providing opportunity to reduce Simple techniques, forand easy installation the number of fittings required. Testing ductile iron pipe systems is simple, once passed there is no need to repeat ● Caters unforeseen ground test at for a later time. Install, Testmovements and Forget, requires less supervision on-site. ● Jointing solutions which allows installation whatever the weather conditions ● No specialist equipment required ● Capable of angular deflection and axial withdrawal, providing opportunity to reduce the number of fittings required. ● Caters for unforeseen ground movements ● 55 Hydraulic Flow: Ductile Iron gives constant performance The nominal bore of ductile iron pipe remains constant regardless of pressure requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm internal bore, regardless of pressure required. ● Hydraulic flow characteristics are not altered by pressure increases or decreases ● An increase in working pressure does not mean an increase in diameter requirement Pressure Capability: Ductile Iron offers the solution whatever the pressure Saint-Gobain PAM UK water & sewer pipe systems are designed to give long term performance whatever the pressure requirements. ● Ductile Iron systems cover a wide spectrum of pressure requirements ● Ability to cope with increases in main pressure requirement ● Simple to specify Soil Conditions: Ductile Iron offers advance technical solutions Saint-Gobain pipe systems are designed to cope with the most aggressive of soil conditions whilst offering cost effective solutions. 66 ● Revolutionary zinc/aluminium Natural zinc/aluminiumalloy alloycoating coatingsystem, system,available availableon onPAM PAMBlutop, Natural and and 90%ofofUK UKsoils. soils. PAMIntegral IntegralPlus: Plus:can canbe beused usedin in over over 90% ● For very aggressive ground conditions Saint-Gobain PAM UK offers solutions which are optimised for Brownfield or contaminated sites. ● Complete range of Epoxy coated fittings, suitable for use in all conditions ● Easy to specify, design, lay and test ● Simple to joint, means high speed of installation ● Difficult to get wrong, due to high safety factors ● Corrosion not an issue ● Versatile: solutions to meet any requirements ● INSTALL, TEST & FORGET Section Sectio1 Full Project Life Support Full Project Life Support 7 77 Section 1: Full Project Life Support Technical Technical ServicesServices To ensure costSaint-Gobain effective solutions Saint-Gobain PAM UK full project life support To ensure cost effective solutions PAM UK offers full project lifeoffers support support from soil early designand advice, soil surveys and take-offs to on-site support and from early design advice, surveys drawing take-offs todrawing on-site support and installation certification for contractors and engineers. installation certification for contractors and engineers. Software Support Tools: Software Support Tools: PipeSpec PipeSpec PAMCAD PAMCAD Savings Savings Savings Savings Savings Savings Savings Savings Savings Technical Support: Technical Support: Drawing Take-Off Drawing Take-Off Optimisation of Design Optimisation of Design Soil Surveys Soil Surveys Savings Telephone Help-line Telephone Help-line Savings Savings Savings Savings Onsite-Support: Induct Plus Logistics Design Phase Design Phase Phase Installation Onsite-Support: Induct Plus Logistics Installation Phase PipeSpec Design Software PipeSpec Design Software a design software too developed Saint-Gobain tool PipeSpec is a design PipeSpec software is too developed by Saint-Gobain PAMbyUK as a supportPAM toolUK as a support tool assist engineers in the design and specification pipeline schemes. The software to assist engineers intothe design and specification of pipeline schemes.of The software features fivecan analytical toolsthroughout that can bethe utilised throughout the planning and design features five analytical tools that be utilised planning and design stages of the project: stages of the project: ● Hydraulics - Full Pipe Hydraulics - Full Pipe ● Hydraulics - Part-full Pipe Hydraulics - Part-full Pipe ● Embedment ● Embedment ● Anchorage ● Anchorage ● Installed Cost ● Installed Cost ● ● To PipeSpec downloadfree a copy of PipeSpec free of charge, visit www.saint-gobain-pam.co.uk. To download a copy of of charge, visit www.saint-gobain-pam.co.uk. Alternatively a copy of thecan PipeSpec software canthe be Brochure requested from the Brochure Alternatively a copy of the PipeSpec software be requested from Hotline, Hotline, Tel: 0800 028 2134. Tel: 0800 028 2134. Design Software PAMCAD PAMCAD Design Software Tospecifiers assist engineers and specifiers in the creation modification To assist engineers and in the creation and modification of aand pipework design,of a a pipework design, a database of water pipeline The products is available. software enables accurate complete database ofcomplete water pipeline products is available. software enablesThe accurate drawings toand be produced quicklyup and easily by calling up pipeline components and drawings to be produced quickly easily by calling pipeline components and arranging them on screen. arranging them on screen. PAMCAD is with latest version offeatures AutoCAD. PAMCAD features a floating PAMCAD is compatible with the latest version of the AutoCAD. PAMCAD features floating PAMCAD is compatible compatible with aa floating menu for easy, efmenu for easy,design. efficient menu for easy, efficient pipework ficient pipework design.pipework design. Benefits: Benefits: Benefits: l Enables ● Enables pipe runs ● pipe runs to drawn quickly and easily to be drawn quickly Enables pipe runs and to be beeasily l Make-up ● ● Make-up pipe facility Make-up pipe pipe facility facility l Use ● ● Use of standard products minimise cost and and lead lead time time minimiseproducts cost andtolead time cost Use of oftostandard minimise l Automatically ● ● Automatically allows gaps joint gaps allows joint gaps Automatically l Bill ● ● Bill of materials function materials function gives aaclear clear listofofproducts productsused used a clear list of products usedlist Bill ofgives function gives Download PAMCAD free of charge at www.saint-gobain-pam.co.uk/watersewer Download PAMCAD free of charge at www.saint-gobain-pam.co.uk/watersewer Download PAMCAD free of charge at www.saint-gobain-pam.co.uk/watersewer /wscad.cfm. Alternatively a CD-ROM is available via our /wscad.cfm. Alternatively a CD-ROM is available via our request brochure tabrequest on the brochure tab on the /wscad.cfm. Alternatively a CD-ROM is available from the Brochure Hotline, website. website. Tel: 0800 028 2134. 88 Drawing Drawing Take-off Take-off Service Service A teamA of team experienced of experienced engineers engineers is ableistoable carry toout carry drawing out drawing take-offs, take-offs, providing providing a a detailed detailed list of list products of products required. required. The service The service includes includes optimisation optimisation of design of design to ensure to ensure that the that most the cost-effective most cost-effective solution solution is achieved. is achieved. Saint-Gobain Saint-Gobain PAM UK PAM hasUK the has facility the facility to accept to accept drawings drawings in electronic in electronic format. format. PleasePlease consider consider the following the following instructions instructions for usefor of use thisof facility: this facility: ● ● All drawings All drawings to be compatible to be compatible with AutoCAD2002/2004 with AutoCAD2002/2004 ● ● All drawings All drawings sent tosent relate to relate only toonly pipework to pipework for off-take for off-take take-off ● ● All drawings All drawings to be ‘clean’, to be ‘clean’, i.e. drawings i.e. drawings to fill the to fill whole the whole screenscreen in a reasonable in a reasonable and and printable printable size size To avoid To delays avoid delays in dealing in dealing with requests, with requests, pleaseplease ensureensure that the that relevant the relevant sections sections of of the specification the specification are sent areatsent the at same the time sameas time the as drawings, the drawings, either either by mail byormail e-mail. or e-mail. Technical Technical Support Support Helpline Helpline A technical A technical support support helpline helpline is available is available to all existing to all existing and potential and potential customers, customers, staffedstaffed by an experienced by an experienced team of team engineers of engineers offering offering a broad a broad range range of expertise of expertise and advice and advice on: on: ● ● ● ● ● Product Product and material and material compatibility compatibility ● Installation Installation and testing and testing ● Embedment Embedment and hydraulic and hydraulic flow calculations flow calculations ● Regulatory Regulatory requirements requirements PleasePlease call our call Technical our Technical Sales Department, Sales Department, Tel: 0115 Tel:930 0115 0650/0700 930 0650/0700 or email or email [email protected] [email protected] Induct Induct PlusPlus This scheme, This scheme, offeredoffered by Saint-Gobain by Saint-Gobain PAM UK, PAM aims UK,to aims givetoconfidence give confidence to water to water utilities utilities and contractors and contractors that pipes that and pipes fittings and fittings will bewill installed be installed effectively effectively and inand in optimum optimum condition. condition. The scheme The scheme offers offers contractors contractors hands-on hands-on training training in handling, in handling, storing, storing, installing installing and commissioning and commissioning Saint-Gobain Saint-Gobain PAM UK PAM ductile UK ductile iron pipes iron and pipes and fittings. fittings. A process A process of on-site of on-site evaluation evaluation and assessment and assessment of actual of actual installation installation is usedisto used to support support the certification the certification of contractors of contractors successfully successfully completing completing the scheme. the scheme. For more For information more information on theon installation the installation of ductile of ductile iron pipes, iron pipes, fittingsfittings and valves, and valves, pleaseplease refer to refer the to Installation the Installation Guide Guide at www.saint-gobain-pipelines.co.uk. at www.saint-gobain-pipelines.co.uk. This set This of set of www.saint-gobain-pam.co.uk instructions instructions is based is based on best onpractices best practices which which are acknowledged are acknowledged withinwithin the industry. the industry. This guide This guide provides provides clear and clear concise and concise guidance guidance for thefor installation the installation of ductile of ductile iron iron pipelines pipelines from delivery from delivery through through to on-site to on-site commissioning commissioning and is and designed is designed to ensure to ensure that the that performance the performance of ductile of ductile iron pipes iron and pipes fittings and fittings is not adversely is not adversely affected affected duringduring installation. installation. PleasePlease call our call Technical our Technical Sales Department, Sales Department, Tel: 0115 Tel:930 0115 0650/0700 930 0650/0700 or email or email [email protected] [email protected] 9 99 Section 1: Full Project Life Support Section Section 1: 1:FullFull Project Project LifeLife Support Support Soil Surveys Soil Surveys Soil Surveys Saint-Gobain PAM UK can survey the route a proposed pipeline. The re Saint-Gobain PAM UK can carry out a detailed soil resistivity assessment alongalong the route of a of conditions, allowing the m proposed pipeline. The results of the assessment provide a detailed analysis of ground Saint-Gobain PAM UK can carry out a detailed soil assessment along the route of aassessment proce Ourspecified. soil conditions, allowing the most appropriate external protection system to be proposed pipeline. The results of the assessment provide a detailed analysis of ground Our soil assessment procedure has been awarded independent approval by WRc. conditions, allowing the most appropriate external protection system to be specified. Please contact Technical S Our soil assessment procedure has been awarded independent approval by WRc. 0650/0700. Please contact Technical Sales Department for more information, Tel: 0115 930 0650/0700. Please contact Technical Sales Department for more information, Tel: 0115 930 0650/0700. Quality Assurance Quality Assurance Saint-Gobain PAM UK reg Quality Assurance detailed metallurgical an Saint-Gobain PAM UK regards quality as essential to the success of its business. From liningand applications, proced detailed metallurgical analysis of the molten metal to tight control of coating Saint-Gobain PAM UK regards quality as essential to the success of its business. From each individual pipe an lining applications, procedures have been developed to ensure consistent of high quality detailed metallurgical analysis of the molten metal to tight control of coating and tested in accordance with of each individual pipe and fitting. Additionally, every pipe and fitting is pressure lining applications, procedures have been developed to ensure consistent high quality tested in accordance with BS EN 545/BS EN 598. of each individual pipe and fitting. Additionally, every pipe and fitting is pressure The “quality-is-key” princi tested in accordance with BS EN 545/BS EN 598. The “quality-is-key” principle applies to every stage of the manufacturing includes: process and includes: ● Validation of suppliers The “quality-is-key” principle applies to every stage of the manufacturing process and ● Continuous assessmen ● Validation of suppliers and/or their materials includes: ● On-going monitoring o ● Continuous assessment of quality systems ● Validation of suppliers and/or their materials ● Technical support prior ● On-going monitoring of product quality ● Continuous assessment of quality systems ● On-time delivery of pro ● Technical support prior to and after sales ● On-going monitoring of product quality ● On-time delivery of products and supporting information ● Technical support prior to and after sales ● On-time delivery of products and supporting information FM 129 FM 12908 FM 12908 Compliance with Standards PT/231/0404 PT/231/0404 Compliance with Saint-Gobain PAM UK pro Compliance with Standards British, European and Inte Saint-Gobain PAM UK products comply with and are tested according to relevant under the quality manage British, European and International Standards. All pipes and fittings are manufactured Saint-Gobain PAM UK products comply with and are tested according to relevant under the quality management system BS EN ISO 9001, 2000. British, European and International Standards. All pipes and fittings are manufactured All Saint-Gobain PAM UK’ under the quality management system BS EN ISO 9001, 2000. to the latest version of BS All Saint-Gobain PAM UK’ ductile iron pipes and fittings for water application conform version BS EN 598. Dev to the latest version of BS EN 545 and for sewer applications they conform to theof latest ductileiron ironpipes pipesand andfittings fittingsfor for water water application All Saint-Gobain PAM UK’sductile conform PAM UK Pip Saint-Gobain version of BS EN 598. Development of pipes and fittings can take place across the to the latest version of BS EN 545 and for sewer applications they conform to the latest achieved with the relevan Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always version of BS EN 598. Development of pipes and fittings can take place across theand MPA-NRW in G France achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always independently accredited France and MPA-NRW in Germany. All of these certification bodies are also achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in independently accredited, for example BSI is accredited by UKAS. France and MPA-NRW in Germany. All of these certification bodies are also In addition, all materials i independently accredited, for example BSI is accredited by UKAS. havePAM been approved by th In addition, all materials in contact with potable water used by Saint-Gobain UK Affairs in accordance with have been approved by the Secretary of State for the Environment, Food and Rural In addition, all materials in contact with potable water used by Saint-Gobain PAM UK 2000 (Englan Regulations Affairs in accordance with Regulation 31 of the Water Supply (Water Quality) have been approved by the Secretary of State for the Environment, Food and Rural with Regulati Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministersaccordance in 31.4.a of the Water Supply (Water Quality) Affairs in accordance with Regulation 31 of the Water Supply (Water Quality) Regulations. accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers in Regulations. accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland) Regulations. 10 10 10 Section Section 2 Product Range Product Range 11 11 11 Section 2: Product Range Key Dimensions - Push-fit Pipe Pipe De L Bend Bend Duckfoot Bend Duckfoot Bend L L L L H All Sochet Tee Flange on Double Socket Tee All Socket Tee Flange on Double Socket Tee H H Concentric Taper L FlangedL& Socket Concentric Taper Flanged & Socket Flanged Spigot 45º Angle Branch L L L Flanged Spigot Kameleo L 12 12 Collar Key Dimensions - Flanged Pipe/Riser Piece Bend Duckfoot Bend L L L L H L 45° Angle Branch DN80-300 Radial Tee 45° Angle Branch DN350-1200 H ° H 45 ° 45 H H H L All Flanged Level Invert Tee H L L All Flanged Tee Concentric Taper H L L H L Flat Taper “Y” Pipe Bellmouth H Loose Puddle Flange L L L Blank Flange L Cross L H H H DN80-300 90° Long Radius Bend DN350-2000 Hatchbox L Reducing flange L L 13 13 Section 2: Product Range Product Range (Pipe) The small diameter pipe without compromise Pipe:is an innovative ductile iron pipe system dedicated to small diameter potable water Blutop distribution which combines the strength of ductile iron with the lightness of plastic. It is Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in available in DN/OD 75, 90, 110, 125 and 160. Blutop is approved for potable water under diameter range All Saint-Gobain PAM UK pipes are manufactured regulation 31.4.a. DN60-2000. It is also WRc approved and conforms with functional performanceinaspects of accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for EN545. sewerage. Benefits Lighter pipe system as there is no cement mortar lining, which facilitates manual handling Table 1: Standard water Compatible withoffer, plastic pipes*, DN/OD dimensions Easy to assemble, new push fit joint with low insertion force DN Pipeplastics Class thanksPipe (mm) Weight (kg) Better hydraulic capacity than to anLength increased internal diameter allowing: - Downsizing of pipe 80 Class 40 5500 85 - Lower carbon emissions - Reduced pumping requirements 100 Class 40 5500 102 Lower requirement for imported/exported bedding materials, thanks to the use of 150 material as backfill Class 40 5500 153 excavated Optimum the innovative ‘Ductan’ 200water quality thanks Classto40 5500 lining 204 Self-anchoring gasket available for restrained pipes application, eliminating the need for 250thrust blocks Class 40 5500 262 concrete Eco friendly product designed to be environmentally sustainable: 300 Class 40 5500 331 - Recycled and infinitely recyclable 350 Class 40 5500 441 - Reduction in energy consumption linked to transport - Reduction in energy consumption for pumping 400 Class 40 5500 524 450 Technical Details 5500 616 Diameter500 Range K975, 90, 110, 125 and5500 DN/OD 160. 713 Joint Manual K9push-fit 930 600 K9 5500 BlutopK9 non-restrained, PFA =5500 25 bar 1185 Blutop restrained Vi (self-anchored), PFA = 16 bar 800 K9 5500 1444 Coating: (Zinalium Zn/Al 85/15 400g/m2 plus 100 μm epoxy)** 900 & Lining Lining:K9 6950 thermoplastic 300 2235 Pipes - Coating Ultramarine blue DUCTAN μm, nominal adhesion 1000 K9 8MPa 6950 2641 Gasket 700 Fittings - Coating & 1100 Lining Angular 1200 deflection 1400 8190 Epoxy K9 powder (EN14901 compliant) 3605 K9 6 degrees K9 8190 4269 8170 5647 1500 K9 8160 6327 For further information on how to joint a Blutop pipe, please refer to “Section 3: Joints” of this brochure 1600 (page 67) K9 8160 7053 * Blutop socket compatible with PVC & HPPE spigot but PVC or HPPE socket not compatible with Blutop spigot 1800 K9 8140 8587 ** For information on special coatings for Blutop please refer to ‘Section 5: Pipe Coatings’ on page 94 PIPES 2000 K9 8130 DOUBLE SPIGOT PIPE 1.16M LONG Product Code Weight (Kg) Product Code 8.60 KXM12H60 10.00 227062 12.50 KXM16H60 14.50 229337 PIPE - 6M LONG DN/OD 75 90 110 125 160 Weight (Kg/m) Note: Length and weight may vary from the detail provided in these tables. DN60 and 229336 5.90 KXL75H60 DN125 are available on request. BS EN 545 is currently being revised to include C30 pipe 7.10 225410 6.20 KXL90H60 in the diameter range DN350-600. This will be published in 2010. C30 pipes will be 8.70 225412 7.60 KXM11H60 supplied from Saint-Gobain PAM UK in 2010. 5.10 GASKET 14 14 10190 ANCHOR GASKET DN/OD Weight (Kg) Product Code Weight (Kg) Product Code 75 0.058 JXL75BA 0.066 JXL75CA 90 0.060 JXL90BA 0.095 JXL90CA 110 0.075 JXM11BA 0.115 JXM11CA 125 0.090 JXM12BA 0.130 JXM12CA 160 0.171 JXM16BA 0.220 JXM16CA Note.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables Section 2: Product Range Pipe Range Product Saint-Gobain Pipe: PAM UK supplies pipes for potable water (Natural and Classic) and sewerage applications (Integral Plus and Integral) in diameter range DN80-2000. All Saint-Gobain PAM UK pipes are manufactured in accordance with the latest version of BS EN 545 for potableinwater Saint-Gobain PAM UK supply pipes for potable water and sewerage applications and BS EN 598 for sewerage. diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for Table 1: Standard offer, water - System CL sewerage. DN Natural Prod Code Classic Pipe Table 1: Standard offer, water Length Prod Code Class (mm) Spigot OD mm (ØDE) Socket OD mm (ØB) DN C40 Pipe6000 Class 80 C40 6000 Class 40 118 5500 188.0 C40 6000 170 242.0 6000 222 Weight (Kg/m) Pipe 98Length (mm) 167.0 Weight (kg) 12.0 80 NSA80Q60 100 NSB10Q60 150 NSB15Q60 200 NSB20Q60 250 NSB25Q60 150 C40 Class 40 6000 274 5500 352.0 153 42.0 300 NSB30F60 200 C40 6000 Class 40 326 5500 409.2 204 55.5 250 C30 6000 Class 40 378 5500 464.2 262 C30 6000 429 516.2 6000 480 100 Class 40 C40 5500 295.0 85 102 15.0 22.0 30.0 350 NSB35G60 400 NSB40G60 450 NSB45G60 500 NSB50G60 350 C30 Class 40 6000 532 5500 629.2 441 111.0 600 NSB60G60 400 C30 6000 Class 40 635 5500 738.5 524 150.5 863.0 616188.0/217.9 300 700 NSB70H60* SSB70G70 800 NSB80H70* SSB80G70 900 NSB90H70 SSB90G70* Class 40 C30 450 C25/C30 500 6000/6960 738 6950 842 C25/C30 6950 945 K9 6960 1048 5500 1191.0 C25 8190 K9 1255 5500 1412.5 C25 8170 1462 1592.1 SSC10G70* 1200 SSC12H80 700 1400 SSC14H80 NSC10H70 1600 SSC16H80 1800 SSC18H80 2000 SSC20H80 800 K9 K9 K9 DN Natural Prod Code 80 100 150 200 250 300 350 400 450 500 600 700 189486 189509 189515 197942 189518 189519 NSB35G55EC NSB40G55EC NSB45G55EC NSB50G55EC NSB60G55EC SSB70N55EC Pipe Class 5500 5500 5500 C25 8160 1668 C25 8150 1875 1000 C25 K9 8130 2082 6950 1100 K9 900 K9 * Preferred option Notes.1200 - Lengths and weights are provided for estimation purposes only and actual values may vary from those K9 provided in these tables - DN1100 and DN1500 pipes available on request (limited range of fittings) 1400 - For further information on the Rapid joint, please refer to ‘Section 3: Joints’ of this brochure, page 67 K9 Table 2: Standard offer, water - System XL 574.2 C25/C30 600 C25/C30 1000 5500 1500 1600 1800 K9 Length (mm) K9 K9 Spigot OD mm (øDE) 6950 974.0 1082.0 1815.9 2032.2 2259.0 331 69.0 79.5 94.0 213.0/267.0 713 260.0/279.0 930311.5/334.0 1185 461.5 1444 2235 634.5 807.5 995.0 2641 1210.0 8190 3605 8190 4269 8170 5647 8160 6327 8160 Socket OD 8140mm (øDE) 7053 Weight 8587 (Kg/m) C40 2000 5500 98 K9 8130 167.0 1019015.0 C40 5500 118 188.0 17.5 C40 5500 170 242.0 26.0 C40 5500 222 295.0 35.0 Note: in these tables. DN60 and C40 Length and weight 5500may vary from the 274 detail provided 352.0 45.5 DN125 are available on request. BS EN 545 is currently being revised to include C30 C40 5500 326 409.2 57.0pipe inC30 the diameter range5500 DN350-600. This will 378be published in 2010. 464.2 C30 pipes will be 69.0 supplied from Saint-Gobain C30 5500 PAM UK in 2010. 429 516.2 79.5 C30 5500 480 574.2 94.0 C30 5500 532 629.2 111.0 C30 5500 635 738.5 150.5 C30 5500 738 863.0 188.0 Notes.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Saint-Gobain is expecting to manufacture 6m long pipes in the 2nd half of 2012. The above table will be updated accordingly in due course 14 15 Table Table3: 2:Standard Standardoffer offer,sewer sewer 80 Integral DN Plus Prod code 80 205667 100 205669 100 TSB10S60 150 205670 150 205711 200 205718 250 205712 TSB15S60 205719 300 205720 350 TSB35S60 DN 200 250 300 350 400 450 500 600 700 800 900 1000 Integral Pipe Length Length(mm)Spigot OD Prod code (mm) mm (øDE 5500 TSA80S60 6000 98 TSB20S60 TSB25S60 TSB30S60 TSB40S60 205731 400 205732 450 205733 TSB45S60 205735 500 206666 600 TSB70E69 700 TSB50S60 TSB60S60 TSB80E69 TSB90E69 TSC10E69 1200 800 TSC12N79 1400 900 TSC14N80 1600 1800 2000 1000 1100 1200 TSC16N80 TSC18N80 TSC20N80 6000 5500 6000 5500 118 188.0 102 16.0 170 242.0 153 295.0 204 352.0 262 409.2 23.5 464.2 331 516.2 404 66.5 6000 5500 6000 5500 6000 222 6000 5500 6000 5500 378 274 326 429 6000 5500 6000 5500 6000 480 6000/6950 5500 6950 5500 738 6950 5500 6960 5500 8190 8170 6950 8160 6950 8150 8190 8130 8180 Socket OD(kg) Weight Weight mm (øDE) (Kg/m) 85 167.0 13.0 532 635 842 945 1048 1255 1462 1668 1875 2082 574.2 482 629.2 565 738.5 863.0 656 974.0 855 31.0 40.5 51.0 78.0 92.5 106.5 138.0 201.0 243.5 1082.0 1104 1191.0 1353 1412.5 291.5 1592.1 2032 1815.9 2399 679.0 2032.2 3579 2259.0 4115 343.0 507.5 851.5 1036.5 1242.0 Notes.1400 8170 - Lengths and weights are provided for estimation purposes only and actual values may vary from those5546 provided in these tables - DN1100 and DN1500 pipes available on request (limited range of fittings) - The differentiation between Integral Plus and Integral relates to the coating of the pipe. For further information, 1500 8160 6240 please refer to ‘Section 5: Pipe Coating’ of this brochure, page 93 1600 8160 6946 1800 8140 8435 For information on the different types of linings and coatings (including TT) that Saint2000 8130 10099 Gobain PAM UK has available please refer to: - Section 4, Pipe Lining, page 85 - Section 5, Pipe Coating, page 93 Note: Length and weight may vary from the detail provided in these tables. Also, for are further information on the different types of joints available from Saint-Gobain PAM DN125 available upon request. UK please refer to ‘Section 3: Joints’ of this brochure, page 67 16 15 Section 2: Product Range Fabricated Pipe Saint-GobainPAM PAMUK UK offers a range of fabricated tailored to customer Saint-Gobain offers a range of fabricated pipepipe tailored to customer requirements: flange spigot, flange socket, double flanged, spigotflanged and short length socket spigot requirements. Flange spigot, flange socketdouble and double pipes are available in a pipe in diameters to DN2000 for both water and applications. Fabricated pipes are variety of lengthsDN80 in diameter range DN80-1600 for sewer both water and sewer application. manufactured in accordance with BS EN 545 for potable water and BS EN 598 for sewerage. Fabricated pipes are manufactured in accordance with BS EN 545 for potable water The flange rating is PN16, but PN10, PN25 and PN40 are also available on request. andStandard BS EN 598 for sewerage. Please contact the Technical Sales Department for further information, Tel: 0115 930 0700 The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact Technical Sales Department, Tel: 0115 930 0650/0700. Puddle Flanges Fabricated can be supplied with puddle flanges where required. Puddlepipes Flanges Note.- Where multiple puddle flanges are required it is recommended that a drawing is sent Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges with the enquiry. where required. Note:4: Where multiple puddle pipe flanges are required it is recommended that a drawing is Table Standard fabricated offer sent with the enquiry. Clean Water (EN545) Sewerage (EN 598) DN Lining Coating Lining Coating Table 3: Standard fabricated pipe offer DN DN80-800 DN900-DN2000 DN80-800 Clean Water (ENZinalium 545) (Zinc Sewerage (EN 598) and aluminium High alloy) and blue Lining Coating Lining Coating Zinc and red System CL, alumina epoxy cement lined epoxy cement Zinc/Aluminium Zinc and System CL, High alumina Zinc and red bitumen and blue epoxy cement lined cement epoxy external external and lengths (mm) Table 5 - Fabricated pipe minimum and Zinc maximum System CL, High alumina Zinc and red bitumen DN900+ cement lined cement epoxy external Double Flange Flange spigot external Double spigot Socket spigot Flange socket DN Min Max Min Max Min Max Min Max Min Max length length datasheet length length length pipe length lengthlengths. length length length Please refer to PAMRF04 for fabricated minimum 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 135 147 147 161 171 223 300 300 300 300 500 550 750 750 750 1000 1000 1500 5500 5900 6400 7400 161 161 173 186 194 223 300 300 300 350 350 500 500 750 750 1000 1000 1500 5500 5900 6400 7400 150 150 150 150 170 450 630 630 630 680 680 680 680 680 680 680 680 680 6000 5900 6400 7400 600 600 600 600 600 600 750 750 750 750 750 750 900 900 900 900 900 1000 5500 6500 7500 600 600 600 600 600 600 750 750 750 750 750 750 900 1000 1000 1300 1500 1700 5500 5900 6400 7400 Notes.Please contact our technical team: - For any requirements outside the above minimum and maximum dimensions - For information on DN1800 and DN2000 18 16 17 Table 2: Standard offer, sewer Double Flange Flange spigot DN 80 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 c/w puddle DN flange Min 80 Max length length 100 300 300 150 300 200 5500 300 300 250 500 300 500 500 350 500 400 5900 550 550 450 700 500 750 6400 600 1100 1100 700 1500 800 7400 1700 2000 900 Double spigot c/w puddle c/w puddle Pipe Length (mm) flange flange Min Max Min Max 5500 length length length length 5500 170 150 170 150 5500 173 150 190 5500 5500 150 5500 194 170 5500 225 450 5500 420 630 430 630 5500 450 630 5900 5500 5900 500 680 550 680 5500 600 680 5500 650 680 6400 6400 5500 1000 750 1000 750 5500 1200 1000 1600 7400 5500 1000 7400 1800 1500 6950 Notes.1000 6950 Please contact our technical team: - For any requirements outside the above minimum and maximum dimensions 1100 8190 - For information on DN1800 and DN2000 Socket spigot Flange socket c/w puddle c/w puddle Weight (kg) flange flange Min Max Min Max 85 length length length length 102 600 600 600 600 153 600 600 204 650 600 5500 5500 600 700 262 600 750 331 900 750 750 404 900 750 950 6000 5900 482 750 950 750 565 950 750 1000 656 7000 900 1050 6400 855 1150 900 900 1104 1150 1000 8190 1300 1353 1500 1000 7400 1500 1700 2032 2399 3579 1200 8180 4115 1400 8170 5546 1500 8160 6240 1600 8160 6946 1800 8140 8435 2000 8130 10099 Note: Length and weight may vary from the detail provided in these tables. DN125 are available upon request. 18 15 Section 2: Product Range PAM Range Direxional Product APipe: simple and effective ductile iron solution to situations where open cut trenches are not suitable or possible. Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in The PAM Direxional range is Saint-Gobain PAM UK’s Directional pipe which can diameter range DN60-2000. All Saint-Gobain PAM UK pipesdrilling are manufactured in be used for both water and sewer applications. accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. Range overview and technical details DN100 to 700: ZMU coating DN800 to 1000: PUX based coating Table 1: Standard Diameter Rangeoffer, water Self-anchored pushfit, Universal TIS-K (Tyton) or Universal Ve Pipe Class Pipe Length (mm) Weight (kg) (Standard/Rapid) according to diameter ZMU : 200mg Zinc 5500 plus 5mm cement Class 40 85 PUX: thick sprayed polyurethane based coating Class 40 5500 102 Water (EN545) - Blast furnace cement Sewer (EN598) Alumina cement Class 40 5500 153 Joint DN 80 Coating 100 Lining 150 200 Class 40 5500 204 - Robustness of ZMU coating and PUX coating 250 Class 40 5500 262 ZM-U is a highly robust protective coating. In NO circumstances is further protection required. This coating is suitable for drilling pipelines through rocky conditions without detrimental effect 300 Class 40 5500 331 on the performance of the coating or pipe. SGG have devised a “shock test” for this coating to 350 Class 40 5500 441 prove its robustness. 400 Class 40 5500 524 PUX is a polyurethane coating intended for use with high aggressive soils. Each pipe is tested 450 K9 detector’ test in order 5500 to check the protective 616 quality of individually after coating by a ‘Holiday the coating. 500 K9 5500 713 - Joint 600 K9 5500 930 PAM Direxional is assembled using a simple anchored push fit jointing system. The double 700 K9 of a locking ring which 5500acts as both a restraint 1185 to enable chambered socket allows for the use the pipe to800 be pulled through theK9 required drilling channel for the 5500and a thrust restraint 1444 pipeline. This joint is protected from abrasive conditions with the use of a rubber protective K9 6950 2235 collar and 900 a metal sheet cone. 1000 K9 6950 2641 For further information on how to joint a PAM Direxional pipe, please refer to ‘Section 3: 1100 8190 3605 Joints’ of this brochure (page 67). K9 1200 K9 8190 4269 Installation calculations and technical support Saint-Gobain that will calculate the pulling forces required and will also 1400has developed a toolK9 8170 5647 make weight and lift calculations to ensure that the pipe is correctly balanced in the drilling 1500 K9this tool please contact 8160the technical department, 6327 channel. For further information on Tel: 0115 930 0700 1600 K9 8160 7053 1800 K9 Benefits of Ductile Iron vs. Plastics 2000 K9 Comments 8140 8587 8130 10190 Ductile Iron Plastics SAFETY FACTORS HIGH (2.5) LOW (1.2) LOW SAFETY FACTORS IN PLASTICS MEAN FAILURES ARE A VERY REAL RISK TESTING EASY HARD DUCTILE IRON ALLOWS A CONTRACTOR TO INSTALL TEST AND FORGET Note: weight may vary from the IRON detail provided in these JOINTS Length and ANCHORED COIL FOR SMALL DUCTILE CAN BE JOINTED DURING THE tables. DN60 and PUSH FIT DN & WELDED PULLING OF THE PIPE REDUCING STOP/START DN125 are available on request. BS EN 545 is currently being revised to include C30 pipe FOR LARGER DN STRAINS ON PIPE/MACHINERY FLOATATION SMALL SIGNIFICANT?? SIMPLE CALCULATION TOOL AVAILABLE FOR SGP in the diameter range DN350-600. This will be published in 2010. C30 pipes will be CONDSIDERATION DUCTILE IRON supplied from Saint-Gobain PAM UK inHIGH 2010. PLANNING 1 PROCESS 1 PROCESS VARIETY OF PRODUCTS AVAILBLE WITH COMPLEXITY 1 PRODUCT MANY PRODUCT VARYING QUALITY – ADDS COMPLEXITY TO DESIGN UNPREDICTABLE GROUND CONDITIONS NO/LITTLE PROBLEM WILL CAUSE PROBLEMS WITH PERFORMANCE OF PIPE DUCTILE IRON OFFERS ONE SOLUTION TO COVER A WIDE VARIETY OF CONDTIONS – EASY TO SPECIFY, HARD TO GET WRONG PULLING FORCES CAN WITHSTAND HIGH FORCES VARIABLE ACROSS DIFFERENT PRODUCTS MANY NEW MACHINES IN MARKET HAVE ABILITY TO PULL AT WITH VERY HIGH FORCES, IN CERTAIN CASES THIS COULD BE MORE THAN MATERIAL CAN TAKE MACHINERY 14 NO ADDITIONAL EQUIPMENT REQUIRED FOR PULLING DUCTILE IRON PIPES. 19 Section 2: Product Range PAM Range Direxional Product Pipe: Product Information Water Pipes DN Product code Joint 100 224302 UNV TIS-K Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. Allowable Allowable Length Operating Spigot O/D Socket* Weight Pipe deflection (mm) Pressure (mm) O/D (mm) (Kg/m) Class Table 1: Standard offer, water (PFA) 3º DN 80 150 224305 UNV TIS-K 3º 200 224307 UNV TIS-K 3º 250 224308 UNV TIS-K 3º 200 300 224309 UNV TIS-K 3º 350 224310 UNV STD Ve 400 224311 UNV STD Ve 450 500 On request 224312 UNV STD Ve UNV STD Ve 600 224313 UNV STD Ve 700 224314 UNV STD Ve 5970 64 Class 40 Pipe Length (mm) Weight (kg) 5500 85 128 60 180 52 232 5970 46 40 Class 284 250 5970 41 40 Class 3º 300 5970 3º 350 5970 3º 2º 2º 100 150 400 450 500 5970 Pipe Class 5970 5970 5970 5970 220 22.50 260 32.50 C64 320 45.00 C64 5500 380 59.00 204 C50 336 5500 440 74.00 262 C50 Class 38 40 378 5500 495 331 92.50 C40 Class 35 40 439 5500 540 441 108.00 C40 Class 40 Class 40 Class 40 32 K9 30 K9 30 490 542 645 5500 5500 5500 5500 5500 600 102 153 524 On request 616 655 149.00 713 770 195.00 C40 C40 C40 5500 For pipes with600 a deflection of 3 the minimum K9 radius achievable will be 115m and for pipes with a deflection 930 of 2 the minimum radius achievable will be 172m. 2º 5970 27 748 885 246.00 C30 Sewer Pipes 700 K9 5500 1185 800 K9 5500 1444 900 K9 6950 2235 1000 K9 6950 2641 1100 K9 Allowable K9 Operating Pressure K9 (PFA) K9 8190 3605 1200 Allowable Length deflection 1400 DN Product code Joint 100 226988 UNV STD Ve 3º 150 227008 UNV STD Ve 200 226990 250 1500 Spigot O/D 8190 Socket* (mm) O/D (mm) 8170 4269 Weight (Kg/m) 5647 8160 6327 5970 64 128 3º 1800 5970 55 K9 180 8140 260 32.50 8587 UNV STD Ve 3º 2000 5970 44 K9 232 8130 320 45.00 10190 226992 UNV STD Ve 3º 5970 39 284 380 59.00 300 226993 UNV STD Ve 3º 5970 37 336 440 74.00 350 226994 UNV STD Ve 400 226995 UNV STD Ve 450 On request UNV STD Ve 3º 5970 30 490 600 On request 500 On request UNV STD Ve 2º 5970 30 542 655 149.00 600 226881 UNV STD Ve 2º 5970 27 645 770 195.00 700 226996 UNV STD Ve 2º 5970 25 748 885 246.00 1600 K9 8160 220 22.50 7053 Note: Length and weight may vary from the detail provided in these tables. DN60 and 3º are available 5970on request.32 495revised to include 92.50 C30 pipe DN125 BS EN 545 is 388 currently being in the diameter range DN350-600. This will be439 published in540 2010. C30 pipes will be 3º 5970 30 108.00 supplied from Saint-Gobain PAM UK in 2010. For pipes with a deflection of 3º the minimum radius achievable will be 115m and for pipes with a deflection of 2º the minimum radius achievable will be 172m. Notes.- Lenghts and weights are provided for estimation purposes only and actual values may vary from those provided in these tables - For information on DN800-DN1000 range, please contact our Technical Department on 0115 930 0700 20 14 C100 Section 2: Product Range PAM Range Direxional Product Pipe: Other Components Pulling Heads Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in Gaskets Locking ring Socket sleeve Metallic cone accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for sewerage. WATER Product SEWER Product Product Product Product Code Code code code code Table 1: Standard offer, water DN Product code 100 173371 150 177686 JCB15BA 200 177685 JCB20BA JCB10BA JSB10BB DN JSB15BB 80 JSB20BB 100 110823 110326 Pipe Class AKB15EPipe Length (mm) 110821 Class 40 5500 Weight (kg) 110325 AKB20E Class 40 5500 102 110324 JCB25BA 300 177683 JCB30BA 350 177689 185411 250 JSB35BB Class 40 JKB35E 5500 158313 262 208176 400 215720 185412 300 JSB40BB Class 40 JKB40E 5500 110750 331 110321 450 184694 185413 350 JSB45BB Class 40 JKB45E 5500 110301 441 211369 500 215792 185414 400 JSB50BB Class 40 JKB50E 5500 110773 524 110320 600 215897 185415 5500 616 700 215988 JSB70BA 200 450 500 JSB30BB JSB60BB JSB70BB Class 40 K9 K9 AKB30E JKB60E 110671 5500 5500 5500 110828 85 177684 Class 40 AKB25E 110822 250 150 JSB25BB 110259 110834 110776 110026 153 204 713 110323 110322 110327 110328 5500 For pipes with600 a deflection of 3 the minimum K9 radius achievable will be 115m and for pipes with a deflection 930 of 2 the minimum radius achievable will be 172m. Jointing DN 100 14 Product code 110355 700 K9 5500 1185 800 K9 5500 1444 900 K9 Products required to make a joint: 1000 K9 Product Description Qty Description 1100code K9 Lever Fork Tool 1 150 110355 Lever Fork Tool 1 200 110355 Lever Fork Tool 1 1200 K9 1400 K9 NOT REQD 1500 K9 1600 K9 1800 K9 NOT REQD NOT REQD Products required 2235 for dismantling a joint: 6950 2641 Product Description Qty 8190code 3605 6950 Qty 3 8190 110281 8170 3 3 110282 8160 8160 110283 8140 4269 Disassembling set 1 Disassembling set6327 1 7053 Disassembling set 1 5647 8587 250 110279 Assembly Lever 1 2000111162 Assembly K9 Wedges 1 110284 8130 Disassembling 10190 set 1 300 110279 Assembly Lever 1 111163 Assembly Wedges 1 110285 Disassembling set 1 350 110279 Assembly Lever 400 110279 Assembly Lever 450 110279 Assembly Lever 500 110279 Assembly Lever Assembly Note: Length111163 and weight may vary from the detail provided in theseDisassembling tables. DN60 and 1 1 1 111163 Wedges set DN125 are available on request. BS EN 545 is currently being revised to include C30 pipe AssemblyThis will be published in 2010. C30 Assembly in1the diameter range DN350-600. pipes will be 1 111164 1 111164 Wedges Wedges supplied from Saint-Gobain PAM UK in 2010. 1 111165 Assembly Wedges 1 111165 Assembly Wedges 1 1 111165 Assembly Wedges 1 111165 Assembly Wedges 1 600 1 111165 Assembly Wedges 1 111165 Assembly Wedges 1 700 1 111166 Assembly Wedges 1 111166 Assembly Wedges 1 21 Fittings Range Saint-Gobain Fittings: PAM UK supplies a comprehensive range of ductile iron fittings in diameter range DN80-2000. Please note that a selection of flanged fittings are supplied with adjustable flanges. Further information on adjustable flanges is available on page of this guide. Saint-Gobain PAM UK supplies a comprehensive range of ductile iron83fittings in diameter range DN60-2000. The standard range is detailed in pages 18-57. Please note that a selectionfittings of flanged fittings as arestandard suppliedwith with adjustable Further on Flanged are supplied PN16 flanges. flanges. For availability of information PN10, PN25 or PN40 items flanges please contact the Technical adjustable is available on page Sales 74 this guide. Tel: 0115 930 0700 89 ofDepartment, Flanged fittings standard with PN16 flanges. For availability of PN10, Saint-Gobain PAMare UKsupplied supplies as two ranges of fittings: PN25 or PN40 items please contact the Technical Sales75, Department, - Blutop fittings, which are available on DN/OD 90, 110, 125 and 160. Tel: 0115 -930 0650/0700. Traditional range of push-fit and flanged fittings, available on DN80-2000. Gasket Identification It is important that the appropriate gasket is used, EPDM for potable water application and Nitrile for sewerage applications. Rapid joint gaskets are easily identifiable being marked EPDM for use with potable water or marked NBR, indicating Nitrile, for sewer applications. In addition, to help with identification and eliminating potential confusion on site, Rapid joint gaskets are colour-coded. ● Nitrile gaskets can be identified by adouble doubleyellow yellowring ring throughout throughout Nitrile gasketsfor forsewer sewerapplications applications retain the current the size size range rangeDN80-2000. DN80-2000. ● EPDM gaskets for water applications can be identified by a light blue double ring in the size range DN80-600. Notes.-Anchor gaskets do not have colour markings. Note: - Anchor gaskets do not have colour markings - For further information on the rapid joint, please refer to ‘Section 3: Joints’ of this brochure, page 67 Blutop Gasket The Blutop range of products utilizes a unique gasket available in non-anchored and anchored versions: Standard (non-anchored) Blutop gasket 22 Anchored Blutop gasket 17 Range (Fittings) Table 2: Standard sewer compromise. Blutop is an innovative ductile iron pipe system The small diameter offer, pipe without dedicated to small diameter potable water distribution and is available in DN/OD 75, 90, 110, Pipe Length (mm) Weight (kg) 125 and 160. DN 80 FITTINGS 5500 90° BEND 100 45° BEND DN/OD Weight (Kg) Product 150 Code Weight (Kg) 75 4.40 KXL75CA 4.20 90 5.50 250 KXL90CA 110 7.10 KXM11CA 300 125 8.80 160 12.30 DN 80 FLANGED DUCKFOOT BEND DN/OD Weight (Kg) Product Code 8.00 KXL90DF0E 75 90 110 11.40 KXM11DF0E 125 13.60 KXM12DF0E Weight (Kg) 75x40 5.80 75x60 7.80 90x40 6.80 90x60 8.60 90x80 9.40 110x40 7.60 110x60 9.40 110x80 110x100 125x40 10211¼° BEND 5500 Product Code KXL75CB 3.40 KXL75CD 204 3.50 5.10 5500 KXL90CB 4.40 KXL90CD 262 3.80 KXL90CE 6.20 KXM11CB 5500 5.50 KXM11CD 5.80 331 KXM11CE KXM12CA 7.00 KXM12CB 6.60 KXM12CD 6.70 KXM12CE KXM16CA 10.30 KXM16CB 9.20 KXM16CD 9.10 KXM16CE 200 350 5500 400 5500 450 FLANGED SOCKET 5500 Weight 153 (Kg) Product Code KXL75CE 404 482 FLANGED565 SPIGOT 500 Weight (Kg) Product 5500 Code 600 5.00 KXL75BE1C 5500 3.85855 5.50 KXL90BE1E 4.70 KXL90BU1E 6.70 KXM11BE1F 6.00 8.20 KXM12BE1G 1353 KXM11BU1F 7.90 KXM12BU1G 11.00 6950 KXM16BE1J 2032 12.10 KXM16BU1J 1000 6950 2399 1100 Product 8190 3579 Code 1200 KXL75TD1A 1400 KXL75TD1C 1500 KXL90TD1A 1600 KXL90TD1C 8180 4115 8170 5546 8160 ALL SOCKET TEE 6240 700 800 DOUBLE SOCKET TEE WITH FLG BRANCH DN/OD 22½° BEND Product 5500 Weight Code (Kg) 900 160 5500 85 KXL90TD1E 1800 KXM11TD1A 2000 KXM11TD1C 5500 5500 DN/OD8160 90x90 8140 Weight (Kg)656 Product Code KXL75BU1C 1104 Weight 6946 Product (Kg) Code 6.808435KXL90TE0D 110x908130 7.80 KXM11TE0D 10099 110x110 8.70 KXM11TE0E 11.00 KXM11TD1E 125x90 9.20 KXM12TE0D Note: Length and weight may vary from the detail provided in these tables. 12.20 KXM11TD1F 125x110 10.00 KXM12TE0E DN125 are available upon request. 9.20 KXM12TD1A 125x125 11.00 KXM12TE0G 125x60 10.80 KXM12TD1C 160X100 13.00 KXM16TE0E 125x80 11.50 KXM12TD1E 160X125 13.6 KXM16TE0G 125x100 12.20 KXM12TD1F 125x125 15.00 KXM12TD1G 160X40 11.30 KXM16TD1A 160X60 12.90 KXM16TD1C 160X80 14.30 KXM16TD1E 160X100 16.40 KXM16TD1F 160X125 18.00 KXM16TD1G 160X150 20.30 KXM16TD1J Note.- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 24 23 15 Section 2: Product Range Fabricated Pipe Saint-Gobain PAM UK offers a range of fabricated pipe tailored to customer requirements. Flange spigot, flange socket and double flanged pipes are available in a FITTINGS variety of lengths in diameter range DN80-1600 for both water and sewer application. SEMI SLIDING COLLARFabricated pipes are manufactured in accordance with BS EN 545 for potable water collar PLUG WITH BOSS FOR DRILLING and BS EN 598 for sewerage. Weight (Kg) DN/OD Product Code Weight (Kg) Weight (Kg) Product Code 75 5.30 90 6.30 KXL90MM 4.00 KXL90MN 2.00 KXL90BH 110 7.30 KXM11MM KXM11MN 2.20 KXM11BH 125 8.80 Puddle Flanges 4.90 KXM12MM 5.50 KXM12MN 2.95 KXM12BH 160 10.70 KXM16MM Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges where required. QUICK FLANGE (ANCHORED) TAPER Note: Where multiple puddle flanges are required that a drawing is Weightit is recommended Product Product DN/OD (Kg) Code sentCode with the enquiry. DN/OD Weight (Kg) 110x90 5.00 KXM11VE0D 125x90 5.20 Table 3: Standard 90x80 fabricated pipe offer KXM12VE0D 125x110 5.50 KXM12VE0E 110x100 160x75 6.50 DN KXM16VE0C 125x125 160x90 7.00 KXM16VE0D 160x150 160x110 7.40 KXM16VE0E 160X125 7.80 KXM16VE0G DN80-800 75x60/65 with cap top DN/OD Weight (Kg) 75 12.30 3.40 216902 4.30 216906 5.70 226301 System CL, cement lined Coating Zinc/Aluminium and blue epoxy external High alumina cement Zinc and red epoxy external Zinc and bitumen external High alumina cement Zinc and red epoxy external System CL, Clockwise Close cement lined Weight Sewerage (EN 598) Lining Product Coderefer to PAMRF04 (Kg) Code for fabricated pipe minimum lengths. Please datasheet RDL75KDXH 12.10 RDL75KBXH 90 12.80 RDL90KDXH 12.60 RDL90KBXH 110 16.20 RDM11KDXH 16.00 RDM11KBXH 125 22.80 RDM12KDXH 22.60 RDM12KBXH 160 30.00 RDM16KDXH 29.80 RDM16KBXH ACCESSORIES LUBRICANT 216901 Coating no cap top Product 226300 2.80 Lining PUSH FIT VALVE FOR BLUTOP OR PLASTIC PIPES DN900+ Anticlockwise Close 2.40 Clean Water (EN 545) VALVES DRILLING & TAPPING SADDLE REPAIR COATING Contents (Kg) Product Code Weight (Kg) Product Code 0.85 158128 1 213686 DN/OD Weight (Kg) Product Code 75 Please enquire Please enquire 90 12.60 223387 110 16.00 223389 125 22.60 223390 160 Please enquire Please enquire Note.- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 24 16 Product Code The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact KXL75MM Technical Sales Department, Tel: 0115 930 0650/0700. Table 2: Standard offer, sewer Kameleo is a variable angle fitting designed for use with water supply pipelines. It consists of a main component or body and a range of accessories (kits) that combine together to produce DNof joints: double socket, Pipedouble Lengthflange, (mm) socket/flange, mechanical, Weight (kg) etc different types 80 5500 85 It has a continuous variable angle from 0 to 45° which allows to make any connection with a 5500bends. 102 single bend, 100 without the need of using several 150 5500 153 It has an allowable operating pressure (PFA) of 16 bar, a 250 μm epoxy coating and hot dipped galvanised steel 200 nuts and bolts. 5500 204 5500 262 Compliance250 with standards and regulations: • Type tests 300 carried out on Kameleo comply with EN 545 5500 331 • The epoxy coating complies with EN 14901 350 in contact with drinking 5500 • The components water are in accordance with 404 European regulations on potable400 water 5500 482 450 and repairs 5500 565 For maintenance • In its flanged socket and collar versions, Kameleo slides along the pipe completely (at 0°) and 500 5500 656 can be used in insertion. • Its variable600 angle allows Kameleo to slip 5500 into small gaps, between two pipe 855 spigots, for easy maintenance and durable repairs to small damaged pipe sections. 700versions of Kameleo can be5500 • The different easily pre-assembled outside1104 the trench for ease of installation. 800 5500 1353 Variable Angle BenD DN/OD Product Code 900 6950 2032 1000 6950 2399 1100 8190 3579 1200 Product Code Push-Fit Gasket 8180 4115 1400 Rapid 8170 Rapid anchored 5546 80 SZA80CV00TT 1500 185405 8160 JSA80CA 6240 100 SZB10CV00TT 1600 185406 8160 JSB10CA 6946 150 SZB15CV00TT 1800 185407 8140 JSB15DA 8435 2000 8130 Flanged Joint (Flange, gasket, bolts, nuts and washers) DN/OD Product Code Mechanical Joint (Flange, gland, rapid gasket, bolts, nuts & washers) Note: Length and weight may vary from the detail provided in these tables. DN125 are available upon request. Product DN/OD Code 80 JZA80KB 80 JZA80KE 100 JZB10KB 100 JZB10KE 150 JZB15KB 150 JZB15KE Mechanical Anchored Joint (Flange, gland, rapid anchored gasket, bolts, nuts and washers) 10099 Mechanical Anchored Joint (Special insertion) (Flange, 2 x glands, rapid gasket, rapid anchored gasket, rods, nuts and washers) DN/OD Product Code DN/OD Product Code 80 JZA80KL 80 JZA80KM 100 JZB10KL 100 JZB10KM 150 JZB15KL 150 JZB15KM 25 15 Section 2: Product Range DN80 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Product code Pressure (PFA) bar (PEA) bar Water Sewer 40 65 Description Description Bends 90° RAPID 45° Kameleo Variable Angle Bend Bend SZA80CV00TT 22.5° 40 11.25° Duckfoot Hydrant Duckfoot All Socket Tee Duckfoot All socket tee 57 6.5 - 16 160• 65 32 90° SSA80CA00TT TSA80CA 64 92 45° SSA80CB00TT TSA80CB 64 57 40 40 65 65 22.5° SSA80CD00TT 11.25° SSA80CE00TT TSA80CE 40 SSA80CF00TT 65 SSA80CF00FF DN80 Hydrant Duckfoot Flange on Double Socket Tee 65 40 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA)92 bar 7.0 40 TSA80CD 25 SSA80CG1ETT DN80 40 - 25 40 100 64 110 32 6.0 5.5 110 11.5 92 12.5 64 40 183 64 95 92 110 16 150 95 183 165 8.0 7.5 6.5 7.0 12.0 12.5 12.5 DN80 SSA80TE0ETT TSA80TE0E 64 183 DN80 40 SSA80UD1ETT 65 TSA80UD1E 300 16 183250 Please enquire 13.0 165 45° Angle Branch Flange & Socket Piece** SSA80TU0ETT 40 SSA80TU0EFF 25 64 110 300 250 FlangeFlange & Socket & Piece* Spigot Piece SSA80BE10TT 40 TSA80BE1 25 16 350 110 Flange & spigot Piece BBA80BU10TT BBA80BU10FF 16 350 Flange45° on Angle DoubleBranch Socket Tee* Cap 40 65 82 92 11.0 11.0 11.5 7.5 15.0 8.0 7.5 Please enquire 8.0 UNIVERSAL Flange joint sets are available to order, please contact your customer service representative. Bend* Weights are to be used as a guide. 90° Flange & Socket Piece* SFA80CA00TT - 64 102 11.5 45° SFA80CB00TT - 64 56 10.5 22.5° SFA80CD00TT - 64 38 10.0 11.25° SFA80CE00TT - 64 30 10.0 SFA80BE10TT - 16 130 9.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 · Kameleo length at 0° Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 26 18 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN80 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 100mm long 40 25 Description Riser piece 100mm 150mm longlong BBA80MT1UTT 40 BBA80MT1UFF 25 16 150mm long BBA80MT1ZTT BBA80MT1ZFF 16 200mm long BBA80MT1VTT BBA80MT1VFF 16 250mm long BBA80MT1ATT BBA80MT1AFF 16 300mm long BBA80MT1WTT BBA80MT1WFF 16 - 16 200mm long 250mm long 300mm long 350mm long 350mm long 400mm long Bend Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 7.0 Bends 40 40 40 40 186712 40 400mm long BBA80MT1XTT 90° 40 90° 25 25 25 25 25 BBA80MT1XFF 25 7.8 8.5 9.1 9.7 10.4 9.0 16 165 BBA80CA10TT BBA80CA10FF 45° 45° 40 BBA80CB10TT 25 BBA80CB10FF 130 16 16 22.5°22.5° 40 BBA80CD10TT 25 BBA80CD10FF 11.25° 11.25° 40 BBA80CE10TT 9.5 165 7.0 8.0 9.0 9.5 10.5 10.5 12.0 10.0 130 11.0 10.5 100 16 100 11.0 11.0 25 BBA80CE10FF 110 16 113 8.5 9.0 BBA80CH10TT 40 BBA80CH10FF 25 16 165 380 110 14.0 14.0 BBA80CF10TT 40 BBA80CF10FF 25 16 330 165 165 11015.6 14.0 BBA80TE1ETT 40 BBA80TE1EFF 16 545 330 380 165 15.5 All Flange Radial BBA80TW1ETT BBA80TW1EFF 545 380 23.0 Cross BBA80XN1ETT BBA80XN1EFF 22.0 BBA80TU1ETT BBA80TU1EFF BBA80VE1BTT BBA80VE1BFF 90° Long radius bend Duckfoot Duckfoot All Flange Tee All Flange Tee All Flange Radial DN80 DN80 Cross 40 45° Angle Branch 45° Angle Branch 40 Tapers Concentric DN50 40 Flat DN50 40 Concentric Taper Flat Taper DN50 DN50 BBA80VT1BTT 25 25 25 16 330 16 165 20.5 411 315 330 165 16 400 309 16 200 25 200 25 200 25 165 16 165 BBA80VT1BFF 23.0 16 200 21.0 9.5 Please enquire 21.0 8.5 7.5 ‘Y’ Pipe 40 BBA80YN10TT BBA80YN10FF Bellmouth Bellmouth 40 BBA80BP10TT BBA80BP10FF 25 135 16 160 135 Please enquire 5.0 Loose Puddle Flange Hatchbox 40 - 25 193377 110 16 260 11.5 65.0 40 BBA80PF00TT 25 BBA80PF00FF 16 110 D/TStandard 1" 40 186646 BBA80QN10FF 25 D/T 1" D/T 2" 40 186649 186652 25 Y Pipe LooseBlank PuddleFlange Flange Blank Flange Standard Please enquire 160 16.0 260 3.5 11.5 16 3.5 3.5 16 3.5 4.0 D/T 186650 your customer 186654 16 Flange joint sets are available to1.5" order, please contact service representative. * Weights are to be used as a D/T guide. 2" 186651 186653 16 4.0 4.0 Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 27 19 Section 2: Product Range DN100 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Product code Pressure (PFA) bar (PEA) bar Water Sewer 40 65 Description Description Bends 90° RAPID 45° Kameleo Variable Angle Bend Bend SZB10CV00TT 22.5° 40 11.25° Duckfoot 65 40 180• 65 35 90° SSB10CA00TT TSB10CA 64 105 45° SSB10CB00TT TSB10CB 64 65 40 40 65 65 11.25° SSB10CE00TT TSB10CE DN80 40 SSB10CF00TT Hydrant Duckfoot DN100 All socket tee on Double Flange 40 TSB10CD 25 40 120 64 125 35 7.3 6.9 125 14.8 105 15.9 14.0 10.5 9.0 8.0 64 40 65 SSB10CF00FF 185 64 110104 125 12.6 15.5 SSB10CG1ETT 40 65 16 210 105105 125 13.7 16.5 DN80 DN80** SSB10TE0ETT 40 TSB10TE0E 25 64 185 185177 104 14.2 14.0 DN100 SSB10TE0FTT TSB10TE0F 64 210 105 DN80 SSB10UD1ETT TSB10UD1E 16 185 177 All Socket Tee Duckfoot DN100** Flange on Double Socket Tee* 45° Angle Branch Tapers Concentric 45° Angle Branch Flange & Socket Piece** Concentric Taper 7.9 16 SSB10CD00TT Socket Tee 65 - 22.5° Hydrant Duckfoot Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA)105 bar 9.2 DN100 DN80 40 40 SSB10UD1FTT 40 SSB10TU0FTT DN80 40 25 65 TSB10UD1F 65 SSB10TU0FFF 25 SSB10VE0ETT TSB10VE0E Flange Spigot Piece Double Socket&Collar 40 SSB10MM00TT FlangeCap & Socket Piece* SSB10BE10TT 40 210 300 16 105 64 110* 180 250 210 300 64 105 25 SSB10MM00FF 360 64 160 TSB10BE1 65 1682 110 15.9 8.5 15.5 15.0 Please enquire 180 250 17.0 6.6 8.7 10.0 18.0 7.5 12.0 Please enquire 9.0 Flange & spigot Piece BBB10BU10TT BBB10BU10FF 16 360 Flange joint sets are available to order, please contact your customer service representative. 10.0 * Weights are to be used as a guide. UNIVERSAL Bend All socket tee Flange on Double Socket Tee* Concentric Taper Flange & Socket Piece* 90° SFB10CA00TT - 64 123 17.0 45° SFB10CB00TT - 64 64 16.0 22.5° SFB10CD00TT - 64 49 15.0 11.25° SFB10CE00TT - 64 33 14.5 DN80 SFB10TE0ETT - 64 170 95 21.5 DN100 SFB10TE0FTT - 64 190 95 26.5 DN80 SFB10UD1ETT - 16 170 175 21.0 DN100 SFB10UD1FTT - 16 190 180 22.5 DN80 SFB10VE0ETT - 64 90 12.5 SFB10BE10TT - 16 130 12.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 · Kameleo length at 0° Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 28 20 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN100 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 150mm long 40 25 Description Riser piece 100mm long 200mm long BBB10MT1UTT 40 BBB10MT1UFF 25 16 150mm long BBB10MT1ZTT BBB10MT1ZFF 16 200mm long BBB10MT1VTT BBB10MT1VFF 16 250mm long BBB10MT1ATT BBB10MT1AFF 16 300mm long BBB10MT1WTT BBB10MT1WFF 16 - 16 250mm long 300mm long 350mm long 400mm long 350mm long Bends 90° 400mm long 45° Bend Duckfoot 90° Long radius bend All Flange Tee All Flange Radial Cross Level invert tee Flat ‘Y’ Pipe Flat Taper Bellmouth Loose Puddle Flange Blank Flange 40 BBB10MT1XFF 25 10.9 11.8 12.7 13.6 12.0 140 11.5 16 110 16 11.25° 22.5° 40 BBB10CD10TT 25 BBB10CD10FF DN80 11.25° 40 BBB10CE10TT 180 8.5 9.0 10.0 11.0 12.5 12.5 15.0 12.0 140 11.5 11.5 115 16 110 10.0 11.5 25 BBB10CE10FF 180 16 125 115 16.0 16.0 BBB10CH10TT 40 BBB10CH10FF 25 16 180 400 125 17.0 18.0 DN80 DN80 BBB10CF1ETT 40 BBB10CF1EFF 25 16 360 180 175 125 18.5 20.0 DN100 DN100 BBB10CF10TT BBB10CF10FF 25 16 360 180 125 17.5 DN80 BBB10TE1ETT BBB10TE1EFF 16 360 175 DN100 BBB10TE1FTT BBB10TE1FFF 16 360 180 BBB10TW1FTT BBB10TW1FFF 16 580 400 BBB10TT1ETT BBB10TT1EFF 16 360 195 40 40 40 40 40 BBB10XN1FTT 40 BBB10TU1FTT 25 25 25 BBB10XN1FFF 25 BBB10TU1FFF 360 431 200 16 200 16 BBB10VE1BTT BBB10VE1BFF 16 DN80 DN80 40 BBB10VE1ETT 25 BBB10VE1EFF DN50 40 BBB10VT1BTT DN80 D/T 2" Standard 25 580 DN50 DN50 D/T 1" 40 25 300 180 400 180 296 360 430 19.0 29.6 Please enquire 180 328 27.0 8.5 9.0 18.5 19.5 29.5 19.5 26.5 27.0 200 Please enquire 8.5 200 16 200 9.3 9.5 25 BBB10VT1BFF 180 16 300 Please enquire 9.5 BBB10VT1ETT 40 BBB10VT1EFF 25 16 140 200 185 Please enquire 9.5 BBB10YN10TT 40 BBB10YN10FF 25 16 110 180 305 BBB10BP10TT 40 BBB10BP10FF 25 16 140 - 193369 16 BBB10PF00TT BBB10PF00FF 16 186661 TBB10QN10FF 16 40 40 25 25 Flange joint sets are available to order, please contact your customer service representative. 1" 186663 186666 16 * Weights are to be used as aD/T guide. Reducing flange** 10.1 180 16 Standard Hatchbox BBB10MT1XTT 25 25 BBB10CB10FF Y PipeLoose Puddle Flange Bellmouth Blank Flange 186728 40 25 BBB10CA10FF DN80 Concentric Taper 40 25 40 BBB10CB10TT DN50 45° Angle Branch 40 25 BBB10CA10TT DN80 Tapers Concentric 40 25 90° All Flange Radial 45° Angle Branch 40 22.5°45° DN100 Duckfoot All Flange Tee Cross Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 9.2 185 14.5 19.5 4.8 6.5 4.8 110 305 4.8 70.0 14.5 5.0 5.0 D/T 1.5" 186664 - 16 5.0 D/T 2" 186665 186667 16 5.0 DN80 BBB10RM1ETT - 16 7.0 **Delivered with studs, washers and nuts Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 29 21 Section 2: Product Range DN150 Push-fit (Rapid) Allowable Allowable Product code Operating Pressure Test Pressure Sewer (PFA) bar Water (PEA) bar Description Description RAPIDBends 90° 40 65 - Kameleo Variable Angle Bend 45° 40 SZB15CV00TT 65 - 40 SSB15CA00TT 65TSB15CA Bend 22.5° 11.25° 90° 45° 22.5° Duckfoot 11.25° Hydrant Duckfoot Duckfoot All Socket Tee DN80 Hydrant Duckfoot All socket tee Flange on Double Tee Socket Tee* FlangeSocket on Double 40 40 40 SSB15CB00TT SSB15CD00TT SSB15CE00TT SSB15CF00TT SSB15CG1ETT TSB15CB 65 TSB15CD 65 TSB15CE 153 93 16 200• 13.5 24.0 42 64 153 12.0 18.5 64 93 46 160 25 160 65 165 SSB15CF00FF - 16.8 64 64 64 16 42 153 46 153 155 137 140 11.2 Please enquire 21.5 160 18.1 16.0 13.0 13.0 27.0 135 29.0 DN100 DN80 40 SSB15TE0ETT 65 SSB15TE0EFF 190 64 140165 19.5 137 18.0 DN150 DN100 40 SSB15TE0FTT 65 SSB15TE0FFF 305 64 153190 23.0 140 20.0 DN80** DN150 40 SSB15TE0JTT 25TSB15TE0J 165 64 210305 153 19.6 28.0 DN100** DN80 40 SSB15UD1ETT TSB15UD1E 25 190 16 215165 210 21.5 20.0 190 215 22.0 305 220 30.0 220 19.0 350 34.0 DN150** Flange on Socket Flange on Socket Level invert tee* Level Invert DN80 DN100 40 DN150 DN80 45° Angle Branch 45° Angle Branch Tapers Concentric DN80 DN80 DN100 DN100 SSB15UD1FTT SSB15UD1JTT 40 40 Concentric Taper Double Socket Collar 40 Allowable Weight Weight Key dimensions Key Dimensions Operating Per Per Unit Pressure L mm H mm (Kg) L mm H mm Unit (kg)* (PFA) bar 40 SSB15UT1ETT SSB15TU0JTT SSB15VE0ETT SSB15VE0FTT 40 SSB15MM00TT TSB15UD1F 25 305 TSB15UD1J SSB15UT1EFF 25 SSB15TU0JFF 65 TSB15VE0E 16 16 188 400 16 64 220 188 220 400 350 64 170 64 130 65 170 65 130 64 165 TSB15VE0F SSB15MM00FF 26.5 Please enquire 34.0 10.9 10.8 11.0 11.0 17.0 & Piece* Socket Piece** FlangeFlange & Socket 40 SSB15BE10TT 25TSB15BE1 118* 16 115 13.6 14.0 & Piece Spigot Piece FlangeFlange & Spigot 40 BBB15BU10TT 25 BBB15BU10FF 380 16 380 15.6 15.5 UNIVERSAL Cap 40 65 82 Please enquire BendFlange joint sets are available to order, 90°please contact SFB15CA00TT 64 your customer service representative. * Weights are to be used as a guide. 45° All socket tee Flange on Double Socket Tee* Concentric Taper Flange & Socket Piece* 172 27.5 SFB15CB00TT - 64 87 24.5 22.5° SFB15CD00TT - 64 54 23.0 11.25° SFB15CE00TT - 64 39 22.0 DN80 SFB15TE0ETT - 64 170 120 30.0 DN100 SFB15TE0FTT - 64 195 120 33.0 DN150 SFB15TE0JTT - 64 255 125 38.0 DN80 SFB15UD1ETT - 16 170 205 30.0 DN100 SFB15UD1FTT - 16 195 210 31.5 DN150 SFB15UD1JTT - 16 255 220 36.5 DN80 SFB15VE0ETT - 64 190 18.5 DN100 SFB15VE0FTT - 64 150 20.0 SFB15BE10TT - 16 135 14.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 · Kameleo length at 0° 30 22 Notes.-For information on gaskets and joint sets flange) refer to ‘Section 3: Joints’ on page 67.ref: Please note that our fixed flange joint sets are CESWI 7th edition compliant ** Adjustable flanges, for(Rapid, bolt Universal lengthsandrefer toplease adjustable flange datasheet PAMRF03. - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive DN150 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 150mm long 40 25 Description Riser piece 150mm long 200mm long BBB15MT1ZTT 40 BBB15MT1ZFF 25 16 200mm long BBB15MT1VTT BBB15MT1VFF 16 250mm long BBB15MT1ATT BBB15MT1AFF 16 300mm long BBB15MT1WTT BBB15MT1WFF 16 186739 186740 16 BBB15MT1XTT BBB15MT1XFF 16 250mm long 300mm long 350mm long 350mm long 400mm long 400mm long Bend Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 13.9 Bends 90° 90° 45° 45° 40 40 40 40 40 BBB15CA10TT 40 25 25 25 25 25 BBB15CA10FF 25 220 16 160 BBB15CB10TT BBB15CB10FF 16 22.5° 22.5° 40 BBB15CD10TT 25 BBB15CD10FF 109 16 11.25° 11.25° 40 BBB15CE10TT 25 BBB15CE10FF DN80 40 BBB15CH10TT DN80 DN150 15.3 16.7 18.1 19.5 20.8 22.5 220 18.5 160 14.0 16.5 17.0 19.5 19.5 23.5 22.5 18.5 109 28.0 18.0 113 16 113 19.0 19.0 25 BBB15CH10FF 220 16 160 450 30.5 30.0 BBB15CF1ETT BBB15CF1EFF 16 220 220 160 160 31.5 25.5 DN150 DN80 BBB15CF10TT 40 BBB15CF10FF 25 16 440 220 205 160 28.5 31.5 DN80 DN100 BBB15TE1ETT BBB15TE1EFF 25 16 440 440 205 28.5 DN100 BBB15TE1FTT BBB15TE1FFF 16 440 210 DN150 BBB15TE1JTT BBB15TE1JFF 16 440 220 BBB15TW1JTT BBB15TW1JFF 16 670 450 BBB15TT1ETT 40 BBB15TT1EFF 25 16 440 440 220 220 Please enquire 30.0 Cross Cross BBB15XN1JTT 40 BBB15XN1JFF 25 16 440 440 220 220 45.0 Please enquire 45° Angle Branch BBB15TU1JTT BBB15TU1JFF 16 530 442 DN80 BBB15VE1ETT BBB15VE1EFF 16 200 DN100 BBB15VE1FTT BBB15VE1FFF 16 200 DN80 BBB15VT1ETT BBB15VT1EFF 16 400 DN100 BBB15VT1FTT BBB15VT1FFF 16 300 Duckfoot 90° Long radius bend Duckfoot All Flange Tee All Flange Tee DN150 All Flange Radial All Flange Radial All Flange Level Level invert Invert tee DN80 DN80 45° Angle Branch 40 40 40 Concentric Taper Tapers Concentric DN80 DN100 Flat Taper Flat DN80 DN100 Y Pipe ‘Y’ Pipe 40 40 40 40 BBB15YN10TT 40 Bellmouth BBB15BP10TT Bellmouth Hatchbox 40 - 25 25 25 25 25 25 25 BBB15YN10FF 25 BBB15BP10FF 440 670 530 200 200 400 300 16 220 16 210 220 450 379 155 155 16 250 40 BBB15PF00TT 25 BBB15PF00FF 130 16 390 130 Standard Standard 40 BBB15QN10TT 25 TBB15QN10FF D/TD/T 1" 1" 186674 40 D/TD/T 2" 2" 186675 40 BBB15RM1FTT 32.5 48.5 29.5 32.5 48.5 47.0 15.0 16.1 15.0 Please enquire 245 47.0 16.0 15.0 16.0 15.0 32.5 10.0 Please enquire 85.0 23.0 23.0 16 8.0 8.0 186678 25 16 8.0 8.0 186679 25 16 8.0 8.0 Reducing flange** DN80 BBB15RM1ETT - service representative. 16 Flange joint sets are available to order, please contact your customer * Weights are to be used as DN100 a guide. 29.5 16.0 220 25 194160 LooseLoose PuddlePuddle Flange Flange Blank Blank FlangeFlange 40 - 16 11.0 11.0 **Delivered with studs, washers and nuts Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 31 23 Section 2: Product Range DN200 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 40 65 Description Description Bends 90° RAPID 45° Bend 90° 22.5° 51 64 100 52 64 51 11.25° SSB20CE00TT 40 TSB20CE 65 64 200 52 190 SSB20CF00TT SSB20CF00FF DN80 SSB20TE0ETT SSB20TE0EFF DN100 DN100 40 SSB20TE0FTT DN80 40 Please enquire20.0 64 200 190 64 170 170 48 TSB20TE0F 195 64 170 195 170 27.0 28.5 48 170 166 25.5 45.5 26.0 TSB20TE0J 48 64 250 250 178 178 31.5 33.5 TSB20TE0K 64 360 180 42.0 DN80 SSB20UD1ETT TSB20UD1E 16 170 240 DN80** DN100 40 SSB20UD1FTT 25 TSB20UD1F 170 16 240 195 245 27.0 30.0 DN150 SSB20UD1JTT TSB20UD1J 16 250 245 35.5 DN200 SSB20UD2KTT TSB20UD2K 16 360 260 DN200 DN100** DN80 DN200** DN100 DN80 DN150 45° Angle Branch 40 40 40 Concentric FlangeTapers & Spigot Piece DN100 UNIVERSAL DN150 Flange & Socket Piece** 48 25 25 195 250 180 245 245 37.5 29.0 35.0 SSB20UT1ETT SSB20UT1EFF 16 191 250 25 SSB20TU0KFF 360 64 260 500 450 41.5 SSB20VE0FTT TSB20VE0F 64 230 SSB20VE0JTT 40 TSB20VE0J 25 64 191 125 250 SSB20MM00TT SSB20MM00FF 64 170 SSB20BE20TT TSB20BE2 16 120 40 BBB20BU20TT 65 BBB20BU20FF 48 40 90° 360 40 SSB20TU0KTT 40 Flange & Socket Piece* SFB20CA00TT 65 40 25 500 230 16 58.0 400 17.0 226 45° SFB20CB00TT 64 109 22.5° 40 SFB20CD00TT 25 - 400 64 66 Cap 11.25° SFB20CE00TT 65 - 64 89 46 DN80 SFB20TE0ETT - 64 40 - Flange joint sets are available to order, please contact your customer service representative. DN100 SFB20TE0FTT 64 * Weights are to be used as a guide. 25.0 58.0 24.0 20.5 23.0 16.3 64 125* 45.5 Please enquire17.0 125 - 28.0 18.0 450 Flange & Spigot Piece Flange & Socket Piece* 20.0 SSB20TE0JTT 40 Level Invert Concentric Taper 24.5 SSB20TE0KTT Double Socket Collar Flange on Double Socket Tee* 17.1 30.0 DN200 Concentric Taper Flange on Socket All socket tee 18.8 DN150 DN150 Flange on Socket Level invert tee* Bend 200 TSB20CB DN150** 45° Angle Branch 22.0 64 65 TSB20CD All Socket Tee Socket Tee 65 100 SSB20CB00TT All socket tee Flange on Double 40 TSB20CA 40 SSB20CD00TT Duckfoot 45° SSB20CA00TT 11.25° 22.5° Duckfoot Flange on Double Socket Tee* 65 - 40 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 200bar 28.0 19.6 22.5 Please enquire 45.0 39.0 35.5 34.0 175 145 42.5 200 145 46.0 DN150 SFB20TE0JTT - 64 255 150 52.0 DN200 SFB20TE0KTT - 64 315 155 60.5 DN80 SFB20UD1ETT - 16 175 235 43.0 DN100 SFB20UD1FTT - 16 200 240 45.0 DN150 SFB20UD1JTT - 16 255 250 50.5 DN200 SFB20UD2KTT - 16 315 260 57.0 DN100 SFB20VE0FTT - 64 250 29.0 DN150 SFB20VE0JTT - 64 150 30.0 SFB20BE20TT - 16 140 27.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 32 24 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN200 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 150mm long 40 25 Description Riser piece 150mm long BBB20MT2ZTT 200mm long BBB20MT2ZFF 25 16 200mm long BBB20MT2VTT BBB20MT2VFF 16 250mm long BBB20MT2ATT BBB20MT2AFF 16 300mm long 300mm long 40 BBB20MT2WTT 25 BBB20MT2WFF 16 400mm long 350mm long 250mm long Bend 40 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 19.0 Bends BBB20MT2XFF 25 16 BBB20CA20TT BBB20CA20FF 16 260 45° BBB20CB20TT BBB20CB20FF 16 180 90° All Flange Radial Level invert tee All Flange Radial All Flange Level Cross Invert 45° Angle Branch Concentric CrossTaper 45° Angle Branch Tapers Concentric Flat Taper 40 40 25 25 260 180 25.0 26.9 31.5 30.5 27.0 31.0 27.5 16 138 22.5° 11.25° 40 BBB20CE20TT 25 BBB20CE20FF 138 16 132 25.0 36.0 BBB20CH20TT 40 BBB20CH20FF 25 16 132 500 24.0 45.5 BBB20CF20TT BBB20CF20FF 16 260 190 11.25° 40 25 262 198 47.0 41.0 47.0 DN80 BBB20TE2ETT BBB20TE2EFF 16 520 235 DN100 BBB20TE2FTT BBB20TE2FFF 16 520 240 DN100 DN150 40 BBB20TE2JTT 25 BBB20TE2JFF 520 16 240 520 250 34.5 48.0 DN200 DN150 BBB20TE2KTT 40 BBB20TE2KFF 25 16 520 520 250 260 39.6 49.0 DN200 BBB20TW2KTT 40 BBB20TW2KFF 25 16 520 760 260 500 49.0 72.5 DN80 BBB20TT2ETT BBB20TT2EFF 16 520 250 43.0 DN100 BBB20TT2FTT BBB20TT2FFF 16 520 250 BBB20XN2KTT BBB20XN2KFF 16 520 260 40 BBB20TU2KTT 25 BBB20TU2KFF 520 16 250 600 509 43.5 DN80 DN80 DN100 40 40 40 25 25 25 520 760 520 235 500 250 DN80 BBB20VE2ETT 40 BBB20VE2EFF 25 16 520 300 260 DN100 BBB20VE2FTT BBB20VE2FFF 16 300 DN150 BBB20VE2JTT BBB20VE2JFF 16 300 600 DN80 40 40 25 25 604 300 DN80 BBB20VT2ETT BBB20VT2EFF 16 DN100 DN100 40 BBB20VT2FTT 25 BBB20VT2FFF 300 16 DN150 DN150 40 BBB20VT2JTT 25 BBB20VT2JFF 300 16 BBB20BP20FF 25 16 170 - 194165 16 BBB20PF00TT BBB20PF00FF 16 40 25 300 260 71.0 18.0 36.0 22.0 25.5 22.0 BBB20BP20TT Loose Puddle Flange 71.0 300 DN100 25 67.0 27.0 Bellmouth 40 44.0 22.0 260 DN150 42.5 42.5 600 16 600 600 72.5 33.5 36.0 BBB20YN20FF 25 40 32.7 Please enquire 19.5 526 BBB20YN20TT 40 Blank Flange 24.9 BBB20CD20FF DN80 ‘Y’ Pipe 21.0 23.0 BBB20CD20TT Y PipeFlat Hatchbox 21.0 22.5° Duckfoot All Flange Tee 23.0 BBB20MT2XTT 40 Duckfoot All Flange Tee 25 90° 45° 90° Long radius bend 40 21.0 Please enquire 49.0 310 Please enquire Please enquire 130 430 98.5 28.0 Please enquire Standard BBB20QN20TT BBB20QN20FF Bellmouth D/T 1" 40 186685 25 186687 170 16 310 Please enquire 11.5 Loose Puddle Flange D/T 2" 40 186686 25 199894 130 16 430 28.0 11.5 DN80 Standard BBB20RM2ETT 40 25 16 11.3 14.5 D/TDN100 1" BBB20RM2FTT 40 25 16 11.3 15.0 DN150 BBB20RM2JTT 25 - 16 11.3 16.5 Reducing flange** Blank Flange D/T 2" 40 16 15.0 14.0 Flange jointwashers sets are available **Delivered with studs, and nuts to order, please contact your customer service representative. * Weights are to be used as a guide. Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 33 25 Section 2: Product Range DN250 Push-fit (Rapid) Allowable Product code Allowable Operating Pressure Test Pressure Water Sewer (PFA) bar (PEA) bar Description Description RAPIDBends 90° Bend 45° 54 253 90° SSB25CA00TT 54 TSB25CA 65 45° SSB25CB00TT TSB25CB 22.5° SSB25CD00TT TSB25CD 11.25° 11.25° 54 SSB25CE00TT 65 TSB25CE SSB25CF00TT 54 SSB25TE0EFF 65 50 350 DN80 SSB25TE0ETT SSB25TE0EFF 22.5° Duckfoot Duckfoot All socket tee All Socket Tee Flange on Double Socket Tee* 65 - Allowable Weight Weight Key dimensions Key Dimensions Operating Per Per Unit Pressure L mm H mm L mm H mm Unit (kg)* (Kg) (PFA) bar DN80 54 32 65 37 42.6 50 136 252 50 136 50 70 54 50 55 69 32.5 27.0 50.5 41.5 33.0 24.5 31.5 252 262 225 68.5 68.0 50 234 183 42.0 234 183 35.5 DN100 SSB25TE0FTT TSB25TE0F 50 234 183 DN100 DN150 32 SSB25TE0JTT 37 TSB25TE0J 234 50 183 251 165 36.0 41.5 46.0 DN150 DN200 SSB25TE0KTT 32 TSB25TE0K 37 50 251 344 164 168 45.0 54.5 50 404 202 65.0 16 234 250 DN250 SSB25TE0LTT TSB25TE0L DN80 SSB25UD1ETT TSB25UD1E DN250 DN100 32 SSB25UV1FTT 37 TSB25UD1F 404 16 202 234 270 55.0 44.5 50.5 DN200 32 37 344 168 48.0 44.5 DN80** DN150 SSB25UD1JTT 16 TSB25UD1J 16 234 251 250 280 DN200 SSB25UD2KTT TSB25UD2K 16 344 290 DN250 SSB25UD2LTT TSB25UD2L 16 404 300 DN150** DN80 Flange on Socket Level invert tee* 16 SSB25UT1ETT 25 SSB25UT1EFF 251 16 280 217 275 48.5 37.5 45° Angle Branch SSB25TU0LTT SSB25TU0LFF 50 550 500 83.0 DN150 SSB25VE0JTT SSB25VE0JFF 50 225 DN250**DN200 16 SSB25VE0KTT 25 TSB25VE0K 404 50 300 125 Double Socketon Collar Flange Socket SSB25MM00TT SSB25MM00FF 50 175 30.0 Invert FlangeLevel & Socket Piece* SSB25BE20TT TSB25BE2 16 135 31.0 BBB25BU20TT BBB25BU20FF 16 420 Flange on Double Socket Tee DN100** DN200** Concentric Taper 16 DN80 16 344 32 37 DN150 90° SFB25CA00TT 54 58 - 45° SFB25CB00TT DN200 Flange & Socket Piece** Cap 25 234 217 45° Angle Branch UNIVERSAL All socket tee & Spigot Piece Flange 25 25 Flange & Spigot Piece Bend Tapers Concentric 16 25 - Concentric Taper Flange & Socket Piece* 290 38.0 52.0 Please enquire 550 500 Please enquire 50 225 278 50 131 70.0 24.5 31.5 65.0 54.5 22.5° SFB25CD00TT 58 50 77 11.25° 16 SFB25CE00TT 25 - 125 50 52 27.5 46.5 DN80 SFB25TE0ETT 16 25 - 50 420 180 170 31.5 56.0 DN100 SFB25TE0FTT 170 60.0 DN150 SFB25TE0JTT 53 58 - 50 200 50 260 96 23.5 25.5 54 - 125 61.0 26.0 61.0 275 Flange joint sets are available toDN200 order, please contact your customer- service representative. SFB25TE0KTT 50 * Weights are to be used as a guide. DN250 SFB25TE0LTT 50 Flange on Double Socket Tee* 270 37.0 Please enquire 49.0 175 66.5 315 180 75.0 375 190 85.0 DN80 SFB25UD1ETT - 16 180 265 57.0 DN100 SFB25UD1FTT - 16 200 270 59.0 DN150 SFB25UD1JTT - 16 260 280 65.0 DN200 SFB25UD2KTT - 16 315 290 72.5 DN250 SFB25UD2LTT - 16 375 300 80.0 DN100 SFB25VE0FTT - 50 350 39.5 DN150 SFB25VE0JTT - 50 250 40.5 DN200 SFB25VE0KTT - 50 150 42.5 SFB25BE20TT - 16 145 37.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 34 26 Notes.-For information on gaskets and joint sets flange) refer to ‘Section 3: Joints’ on page 67.ref: Please note that our fixed flange joint sets are CESWI 7th edition compliant ** Adjustable flanges, for(Rapid, bolt Universal lengthsandrefer toplease adjustable flange datasheet PAMRF03. - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive DN250 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 250mm long 16 25 Description Riser piece 150mm long Bends 90° All Flange Tee 90° Long radius bend Duckfoot All Flange Tee All Flange Level Invert Cross Cross 49.0 350 40.3 BBB25MT2AFF 16 16 22.5°90° 16 BBB25CA20TT 25 BBB25CA20FF 190 16 16 25 50.0 38.0 52.0 BBB25CB20TT 16 BBB25CB20FF 25 16 165 350 BBB25CD20FF 16 190 11.25° 25 352 226 76.0 BBB25CE20TT BBB25CE20FF 16 165 16 BBB25CH20TT 25 BBB25CH20FF 700 16 265 550 45.0 65.0 DN100 BBB25CF20TT 16 BBB25CF20FF 25 16 700 350 275 225 48.3 76.0 DN80 BBB25TE2ETT BBB25TE2EFF 16 700 265 66.5 BBB25TE2FFF 16 700 275 25 16 25 700 300 DN100 BBB25TE2FTT BBB25TE2JTT BBB25TE2JFF 16 700 700 300 60.0 72.0 DN200 DN250 BBB25TE2KTT 16 BBB25TE2KFF 25 16 700 700 350 325 72.0 73.0 16 325 BBB25TE2LTT BBB25TE2LFF 25 16 900 700 350 BBB25TW2LFF 16 900 550 DN80 BBB25TT2ETT BBB25TT2EFF 16 700 275 DN100 DN100 16 BBB25TT2FTT 25 BBB25TT2FFF 700 16 275 700 275 68.5 DN150 BBB25TT2JTT 16 BBB25TT2JFF 25 16 700 700 350 275 Please enquire 70.0 BBB25XN2LTT BBB25XN2LFF 16 700 350 583 16 16 25 25 700 697 550 275 567 106 66.0 Please enquire 80.0 106.0 66.0 69.0 110.5 BBB25TU2LTT BBB25TU2LFF 16 700 DN100 DN80 16 BBB25VE2ETT 25 BBB25VE2EFF 300 16 600 30.0 32.0 DN100 DN150 BBB25VE2FTT 16 BBB25VE2FFF 25 16 300 300 28.7 40.0 DN150 BBB25VE2JTT BBB25VE2JFF 16 300 DN200 BBB25VE2KTT BBB25VE2KFF 16 300 DN100 BBB25VT2FTT BBB25VT2FFF 16 600 DN150 DN150 16 BBB25VT2JTT 25 BBB25VT2JFF 600 16 600 DN200 DN200 BBB25VT2KTT 16 BBB25VT2KFF 25 16 300 300 Y Pipe BBB25YN20TT BBB25YN20FF 16 350 Bellmouth BBB25BP20TT BBB25BP20FF 16 190 DN100 Bellmouth 16 16 16 Loose Puddle Flange Hatchbox 16 - 25 25 25 25 193399 300 600 190 BBB25PF00FF 25 16 Standard BBB25QN20TT BBB25QN20FF 16 D/T 1" 194129 194131 16 D/T 1" D/T 2" D/T 2" 16 16 194130 25 25 - 16 Flange joint sets are available to order, please contact your customer Reducing flange** DN80 BBB25RM2ETT - service representative. 16 * Weights are to be used as a guide. 370 130 16 BBB25PF00TT 16 Standard Blank Flange 67.0 BBB25TW2LTT DN200 LooseBlank PuddleFlange Flange 53.3 49.0 DN200 DN150 45° Angle Branch Flat 56.0 DN80 16 Flat Taper 31.5 34.0 41.0 BBB25CD20TT 16 26.0 350 22.5° 45° Angle Branch Tapers Concentric Concentric Taper 350 BBB25MT2WFF DN80 Level invert tee 16 BBB25MT2ATT DN250 All Flange Radial 25 BBB25MT2WTT DN150 All Flange Radial BBB25MT2ZFF 250mm long 45° 11.25° Duckfoot 16 300mm long 45° Bend BBB25MT2ZTT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 23.0 130 29.0 34.0 370 105.0 52.0 47.0 34.0 38.0 38.0 29.5 29.5 21.0 81.0 21.0 37.0 140.0 16.6 37.0 16.6 16.6 17.0 17.0 17.0 22.5 DN100 BBB25RM2FTT - 16 22.0 DN150 BBB25RM2JTT - 16 20.5 DN200 BBB25RM2KTT - 16 21.5 **Delivered with studs, washers and nuts Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 35 27 Section 2: Product Range DN300 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 49 64 Description Description Bends 90° RAPID 45° Bend 49 90° 22.5° 304 69 TSB30CB 50 167 64 TSB30CD 50 50 70 11.25° SSB30CE00TT TSB30CE 50 50 49 644 400 314 74.0 63.0 60.5 37.0 100.0 43.5 41.0 SSB30CF00TT SSB30CF00FF 50 304 254 100.0 DN80 DN100 40 SSB30TE0FTT 45 TSB30TE0F 189 50 196 237 213 48.0 58.0 DN150 SSB30TE0JTT TSB30TE0J 50 347 195 68.5 DN200 SSB30TE0KTT TSB30TE0K 50 347 198 DN150 DN250 40 SSB30TE0LTT 45 TSB30TE0L 347 50 195 467 207 60.0 85.5 50 467 234 92.0 16 237 298 DN100 40 45 237 213 49.0 70.5 DN300 SSB30TE0MTT TSB30TE0M DN80 SSB30UD1ETT TSB30UD1E DN250 DN100 40 SSB30UV1FTT 45 TSB30UD1F 467 16 207 237 300 76.5 59.5 DN200 40 45 347 198 62.0 59.0 DN300 DN150 SSB30UD1JTT 40 TSB30UD1J 45 16 467 347 233 310 81.5 72.5 DN200 SSB30UD2KTT TSB30UD2K 16 347 320 77.0 Flange on Double DN80** DN250 16 SSB30UD2LTT 25 TSB30UD2L 237 16 298 467 305 49.5 89.0 Socket Tee DN100**DN300 SSB30UD2MTT 16 TSB30UD2M 25 16 237 467 300 340 51.0 98.5 16 220 305 50 570 500 50 347 322 320 Flange on Socket Level invert tee* 45° Angle Branch Concentric Taper SSB30UT1ETT SSB30UT1EFF SSB30TU0MTT SSB30TU0MFF DN200**DN150 SSB30VE0JTT 16 SSB30VE0JFF 25 DN200 SSB30VE0KTT TSB30VE0K DN250 SSB30VE0LTT TSB30VE0L SSB30MM00TT 16 SSB30MM00FF 25 DN150** DN80 DN250** Double Socket Collar DN300** Flange & Socket Piece* Flange on Socket DN80 Flange & Spigot Piece Level Invert UNIVERSAL All socket tee Cap Flange on Double Socket Tee* 16 25 25 SSB30BE20TT TSB30BE2 BBB30BU20TT BBB30BU20FF 16 90° SFB30CA00TT 45° SFB30CB00TT 25 Flange & Socket Piece* 63.0 50 222 123 305 82.5 50 467 180 340 89.5 16 130 16 440 50 329 50 153 500 151 50 322 89 34.5 220 50.0 110.0 36.5 66.5 50 467 DN150 22.5° SFB30CD00TT 49 64 - 11.25° SFB30CE00TT DN80 SFB30TE0ETT 49 64 DN250 DN100 SFB30TE0FTT 49 64 - - 305 36.0 36.0 39.0 42.0 50.0 42.5 94.0 78.0 70.5 50 59 50 180 195 50 123 205 195 29.0 78.5 50 260 200 85.5 320 205 215 42.0 108.0 150.5 222 66.5 33.0 75.0 DN150 SFB30TE0JTT DN200 SFB30TE0KTT 16 25 - 130 50 DN250 SFB30TE0LTT 16 25 - 50 440 435 DN300 SFB30TE0MTT 50 435 220 180 Please enquire 295 77.0 205 300 80.0 260 310 87.5 DN80 47 SFB30UD1ETT - 570 - 52 - 104 16 SFB30UD1FTT 16 Flange joint sets are available toDN100 order, please contact your customer- service representative. DN150 SFB30UD1JTT 16 * Weights are to be used as a guide. Concentric Taper 310 52.5 - 30 DN200 347 25 25 Flange & Socket Piece** Flange & Spigot Piece 16 16 DN100 45° Angle Branch Tapers Concentric 36 28 49.0 50 SSB30CB00TT Duckfoot Bend 64 167 49 SSB30CD00TT All Socket Tee All socket tee Flange on Double Socket Tee* 49 TSB30CA 11.25° 22.5° Duckfoot 45° SSB30CA00TT 64 - Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 304bar 63.6 38.0 95.0 DN200 SFB30UD2KTT - 16 320 320 95.5 DN250 SFB30UD2LTT - 16 435 330 108.5 DN300 SFB30UD2MTT - 16 435 340 136.5 DN150 SFB30VE0JTT - 50 350 55.5 DN200 SFB30VE0KTT - 50 250 58.0 DN250 SFB30VE0LTT - 50 150 58.0 SFB30BE20TT - 16 150 51.5 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. -For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive DN300 Flanged (PN16 Flanges) Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Description Water Sewer Riser Pieces 250mm long 16 25 Description Riser piece 250mm long BBB30MT2ATT BBB30MT2AFF 300mm long BBB30MT2WTT BBB30MT2WFF 16 500mm long BBB30MT2BTT BBB30MT2BFF 16 16 BBB30CA20TT 25 BBB30CA20FF 400 16 300mm long 500mm long Bend Bends 90°90° 45°45° All Flange Radial All Flange Level Cross Invert Tapers Concentric 76.0 69.5 400 210 11.25° BBB30CE20TT BBB30CE20FF 16 175 16 BBB30CH20TT 25 BBB30CH20FF 175 16 600 BBB30CF20TT 16 BBB30CF20FF 25 16 400 400 257 255 Please enquire 108.0 DN80 BBB30TE2ETT BBB30TE2EFF 16 800 290 BBB30TE2FFF 16 800 300 25 16 16 25 25 210 800 290 56.0 49.0 59.5 74.0 73.0 62.0 89.5 94.5 DN100 BBB30TE2FTT DN100 DN150 BBB30TE2JTT BBB30TE2JFF 16 800 800 325 62.0 100.0 DN200 DN150 BBB30TE2KTT 16 BBB30TE2KFF 25 16 800 800 325 350 68.7 93.0 108.0 16 305 DN250 DN200 BBB30TE2LTT BBB30TE2LFF 25 16 800 800 380 DN300 BBB30TE2MTT BBB30TE2MFF 16 800 400 16 16 25 800 350 380 101 85.0 93.0 109.5 BBB30TW2MTT BBB30TW2MFF 16 1000 600 DN300 DN80 16 BBB30TT2ETT 25 BBB30TT2EFF 800 16 400 800 305 85.0 92.0 DN100 BBB30TT2FTT 16 BBB30TT2FFF 25 16 1000 800 600 96.0 DN150 BBB30TT2JTT BBB30TT2JFF 16 800 305 146.0 305 BBB30XN2MTT BBB30XN2MFF 16 800 400 148.0 16 BBB30TU2MTT 25 BBB30TU2MFF 800 16 305 800 665 99.0 149.0 DN80 BBB30VE2ETT 16 BBB30VE2EFF 25 16 797 700 642 147 48.0 16 25 800 305 DN100 BBB30VE2FTT BBB30VE2FFF 16 300 DN150 BBB30VE2JTT BBB30VE2JFF 16 300 300 DN80 DN100 Flat Taper 69.0 16 400 DN150 Concentric Taper Branch 45° Angle 400 45.0 58.0 16 DN100 45° Angle Branch 58.0 41.5 BBB30CB20FF 25 DN250 Level invert tee 44.7 BBB30CD20FF DN80 All Flange Radial 25 16 BBB30CB20TT 16 Duckfoot Duckfoot All Flange Tee 16 25 BBB30CD20TT 11.25° All Flange Tee 16 22.5° 22.5° 90° Long radius bend Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 41.3 16 16 25 25 700 300 DN200 BBB30VE2KTT BBB30VE2KFF 16 DN150 DN250 16 BBB30VE2LTT 25 BBB30VE2LFF 300 16 DN150 DN200 BBB30VT2JTT 16 BBB30VT2JFF 25 16 300 DN200 BBB30VT2KTT BBB30VT2KFF 16 600 DN250 DN250 16 25 300 95.6 43.0 41.0 146.0 99.0 41.0 61.0 58.0 300 42.0 72.0 600 39.8 46.0 38.8 51.0 BBB30VT2LTT BBB30VT2LFF 16 300 Y PipeFlat DN150 16 BBB30YN20TT 25 BBB30YN20FF 600 16 400 46.0 115.0 Bellmouth DN200 BBB30BP20TT 16 BBB30BP20FF 25 16 600 210 435 51.0 29.0 130 555 Hatchbox DN250 Loose Puddle Flange Bellmouth Blank Flange 193402 16 BBB30PF00FF 16 16 16 25 25 300 39.0 188.0 46.0 210 435 29.0 130 16 555 46.0 23.5 23.5 Standard BBB30QN20TT BBB30QN20FF D/T 1" 16 193047 25 193050 Standard D/T 2" 16 193048 25 193051 16 23.5 D/TDN80 1" 16 BBB30RM2ETT 25 - 16 23.5 32.0 D/TDN100 2" BBB30RM2FTT 16 25 16 23.5 30.0 Loose Puddle Flange Blank Flange - BBB30PF00TT 39.5 Reducing flange** 16 DN150 BBB30RM2JTT - service representative. 16 Flange joint sets are available to order, please contact your customer * Weights are to be used as DN200 a guide. BBB30RM2KTT 16 DN250 BBB30RM2LTT - 16 26.5 36.0 25.0 43.0 **Delivered with studs, washers and nuts Notes.- ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. -For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 37 29 Section 2: Product Range DN350 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 45 59 Description Description Bends 90° RAPID 45° Bend 90° 22.5° All Socket Tee Duckfoot 59 - 45 45° SSB35CA00TT 45 TSB35CA 59 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 390bar 83.0 168 61.0 50 390 78 50.0 115.0 SSB35CB00TT TSB35CB 50 168 11.25° 22.5° 45 SSB35CD00TT 59 TSB35CD 53 50 78 44.0 53.0 DN100 11.25° SSB35CE00TT 25 TSB35CE 30 50 225 53 240 70.5 49.0 50 390 50 495 TSB35UD1E 365 16 255 194 Please 310 enquire73.5 SSB35UV1FTT 25 TSB35UD1F 16 495 194 380 330 SSB35UD1JTT TSB35UD1J 16 314 340 DN200 SSB35UD2KTT TSB35UD2K 16 314 350 DN100**DN250 16 SSB35UD2LTT 25 TSB35UD2L 194 16 330 369 360 59.5 104.0 DN150**DN300 SSB35UD2MTT 16 TSB35UD2M 25 16 314 485 340 370 74.0 119.5 DN350 SSB35UD2YTT TSB35UD2Y 16 485 380 132.0 DN150 SSB35UT1JTT SSB35UT1JFF 16 339 340 DN200 SSB35VE0KTT TSB35VE0K 50 335 DN150 DN250 16 SSB35VE0LTT 25 TSB35VE0L 334 50 340 260 85.5 52.0 DN200 DN300 45 SSB35VE0MTT 59 TSB35VE0M 335 50 187 45.6 55.0 Flange & Socket Piece* DN250 SSB35BE20TT 45 TSB35BE2 59 16 260 135 44.0 59.5 Flange & Spigot Piece DN300 BBB35BU20TT 45 BBB35BU20FF 59 16 187 460 43.0 57.5 All Socket Tee Flange on Double Socket Tee* Flange on Double Socket Tee SSB35CF00TT SSB35CF00FF DN350 SSB35TE0YTT SSB35TE0YFF DN250 DN80 SSB35UD1ETT DN350 DN100 DN150 DN200 DN80** DN350** Flange on Socket Level invert tee* Flange on Socket Concentric Taper Level Invert Tapers Concentric End Cap Flange & Socket Piece** Flange & Spigot Piece Socket Spigot 16 16 30 25 25 Use spigot cap 16 158079 16 25 25 - 365 194 485 - 135* - 460 245 310 380 254 75.0 135.0 Please enquire 250 110.0 102 58.5 117 90.5 88.5 92.5 60.5 54.5 48.6 55.6 0.2 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Flange joint sets are available to order, please contact your customer service representative. Notes.* Weights are toand bejoint used a guide. - For information on gaskets setsas (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 38 30 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN350 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° 16 298 450 106 96.0 BBB35CB20FF 16 298 BBB35CD20FF 16 210 11.25° 11.25° 16 BBB35CE20TT 25 BBB35CE20FF 191 16 190 108 83.5 16 BBB35CH20TT 25 BBB35CH20FF 450 16 290 650 196 121.0 BBB35CF20TT 16 BBB35CF20FF 25 16 850 450 325 294 152 165.0 DN80 DN100 BBB35TE2ETT 16 BBB35TE2EFF 25 16 850 850 325 325 154 120.0 DN100 BBB35TE2FTT BBB35TE2FFF 16 850 325 122.0 DN150 BBB35TE2JTT BBB35TE2JFF 16 850 325 DN200 BBB35TE2KTT BBB35TE2KFF 16 850 325 DN80 DN250 16 16 16 16 25 25 25 25 210 850 850 850 325 325 325 107 155 159 161 82.0 83.0 123.0 141.5 DN250 BBB35TE2LTT BBB35TE2LFF 16 850 325 DN300 DN300 16 BBB35TE2MTT 25 BBB35TE2MFF 850 16 425 850 425 177 144.0 DN350 DN350 BBB35TE2YTT 16 BBB35TE2YFF 25 16 850 850 425 425 194 153.0 BBB35TW2YTT BBB35TW2YFF 16 1100 650 204.0 DN150 BBB35TT2JTT BBB35TT2JFF 16 850 340 DN150 BBB35VE2JTT BBB35VE2JFF 16 600 All Flange Radial All Flange Radial 16 DN100 DN150 DN200 Tapers Concentric 25 BBB35CB20TT DN200 All Flange Level Concentric Taper Invert BBB35CA20FF BBB35CD20TT DN150 Level invert tee 16 45° Duckfoot 90º Long Radius Bend All Flange Tee BBB35CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 350 126 22.5° 22.5° Duckfoot All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 DN200 16 16 BBB35VE2KTT 16 25 25 25 BBB35VE2KFF 25 1100 850 850 16 600 DN250 BBB35VE2LTT BBB35VE2LFF 16 DN250 DN300 16 BBB35VE2MTT 25 BBB35VE2MFF 300 16 Flat Taper DN300 DN200 16 BBB35VT2KTT 25 BBB35VT2KFF Flat DN200 DN250 16 BBB35VT2LTT DN300 DN250 DN300 650 340 340 600 300 304 170 176 71.0 132.0 128.0 47.0 60.5 58.0 300 77.0 52.5 300 16 600 84.0 60.5 25 BBB35VT2LFF 600 16 600 71.0 67.0 BBB35VT2MTT 16 BBB35VT2MFF 25 16 600 300 77.0 52.0 BBB35BP20TT 16 BBB35BP20FF 25 16 300 225 495 84.0 39.0 LooseBellmouth Puddle Flange BBB35PF00TT 16 BBB35PF00FF 25 16 225 150 495 660 51.0 50.0 Blank Flange BBB35QN20TT BBB35QN20FF 16 660 62.0 Bellmouth Loose Puddle Flange 16 25 150 Notes.Blank Flange 16 25 -For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 37.5 46.0 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 39 31 Section 2: Product Range DN400 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 42 56 Description Description Bends 90° RAPID 45° Bend 90° 22.5° Duckfoot Flange on Double Socket Tee* Socket Tee Tapers Concentric End Cap Bend 92 58.0 68.5 DN80 11.25° SSB40CE00TT 25 TSB40CE 30 40 210 58 257 88.5 61.5 SSB40CF00TT SSB40CF00FF DN400 SSB40TE0NTT SSB40TE0NFF DN200 DN80 SSB40UD1ETT DN300 DN100 SSB40UV1FTT 25 DN100 40 436 560 TSB40UD1E 325 16 260 195 Please 340 enquire86.5 TSB40UD1F 30 16 440 195 270 360 130 86.0 16 315 370 102.5 16 315 380 340 429 390 74.0 Flange & Socket Piece* 257 324 182.0 280 128.0 Please enquire DN150 SSB40UD1JTT TSB40UD1J DN200 SSB40UD2KTT TSB40UD2K DN80** DN250 16 SSB40UD2LTT 25 TSB40UD2L 195 16 DN300 SSB40UD2MTT TSB40UD2M 195 16 429 360 400 DN400 SSB40UD2NTT TSB40UD2N 16 545 420 DN100** DN100 25 16 16 SSB40UT1FTT 30 25 25 SSB40UT1FFF 560 315 16 280 380 226 DN300**DN250 SSB40VE0LTT 16 TSB40VE0L 25 40 429 335 400 DN300 SSB40VE0MTT TSB40VE0M 40 260 DN350 SSB40VE0YTT TSB40VE0Y 40 176 SSB40MM00TT SSB40MM00FF 40 190 SSB40BE20TT 16 TSB40BE2 25 16 226 140 365 BBB40BU20TT BBB40BU20FF 16 480 DN100 DN250 Socket DN350 90° 16 42 88.5 40 210 25 110064 56 - 545 335 56 - 480 - 42 56 176 SFB40CA00TT - 45° 16 SFB40CB00TT 25 22.5° 16 SFB40CD00TT 25 - - 365 40 140 137 75.0 420 107.0 124.5 136.0 168.5 91.5 138 156 76.0 65.0 60.0 62.0 52.0 76.0 59.5 - 42110065 58.0 69.0 70.0 0.2 0.2 53.0 430 40 195 480 40 110 SFB40CE00TT 40 Flange joint sets are available to 11.25° order, please contact your customer- service representative. Flange on Double Socket DN80 SFB40UD1ETT 16 * Weights are to beTee* used as a guide. Concentric Taper 141.0 189 Flange & Socket Piece** Flange & Spigot Piece 66.0 40 DN300 Spigot UNIVERSAL 92 58 40 Flange Socket Double Socketon Collar Flange & Spigot Piece 436 TSB40CB DN400** Level Invert 82.5 40 56 TSB40CD DN200** Flange & Socket Piece* 56 189 SSB40CB00TT Flange on Socket Level invert tee* Concentric Taper 42 TSB40CA 42 SSB40CD00TT DN400 Flange on Double 45° SSB40CA00TT 11.25° 22.5° All Socket Tee All Socket Tee 56 - 42 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 436bar 113 62.5 70.0 65 141.0 109.0 93.5 84.5 185 355 85.5 DN100 SFB40UD1FTT - 16 210 360 98.0 DN150 SFB40UD1JTT - 16 270 370 106.5 DN200 SFB40UD2KTT - 16 325 380 115.5 DN300 SFB40UD2MTT - 16 440 400 138.0 DN400 SFB40UD2NTT - 16 560 420 170.0 DN300 SFB40VE0MTT - 40 260 86.5 SFB40BE20TT - 16 160 62.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 40 32 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN400 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 BBB40CA20TT 16 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 500 126 BBB40CA20FF 16 500 25 324 106 45° BBB40CB20TT BBB40CB20FF 16 326 22.5° BBB40CD20TT BBB40CD20FF 16 239 11.25° 11.25° 16 BBB40CE20TT 25 BBB40CE20FF 205 16 205 90º Long Radius Bend Duckfoot BBB40CH20TT 16 BBB40CH20FF 25 16 500 700 320 Duckfoot BBB40CF20TT BBB40CF20FF 16 500 324 22.5° All Flange Tee All Flange Tee DN80 45º Angle branch Concentric Taper 107.0 108 116.0 196 157.0 152 218.0 BBB40TE2EFF 16 900 350 25 BBB40TE2FFF 900 16 350 900 350 154 154.0 DN150 DN150 BBB40TE2JTT 16 BBB40TE2JFF 25 16 900 900 350 350 155 155.0 DN200 BBB40TE2KTT BBB40TE2KFF 16 900 350 159.0 BBB40TE2LFF 16 900 350 16 BBB40TE2LTT 16 25 25 900 900 350 350 159 161 167.0 161.0 DN300 BBB40TE2MTT BBB40TE2MFF 16 900 450 DN300 DN350 16 BBB40TE2YTT 25 BBB40TE2YFF 900 16 450 900 450 177 201.5 DN400 DN400 Tapers Concentric 350 106.0 16 BBB40TE2FTT 177.0 BBB40TE2NTT 16 BBB40TE2NFF 25 16 900 900 450 BBB40TW2NFF 16 1200 450 194 700 194.0 BBB40TW2NTT DN80 153.0 DN100 DN100 All Flange Radial Cross 900 107 BBB40TE2ETT DN250 All Flange Level Invert 25 239 DN80 DN250 Level invert tee 16 25 DN100 DN100 DN200 All Flange Radial 16 126.0 DN150 DN150 DN200 16 700 304 278.0 BBB40TT2ETT 25 BBB40TT2EFF 1200 16 900 365 16 BBB40TT2FTT 25 BBB40TT2FFF 900 16 365 900 365 170 156.0 BBB40TT2JTT 16 BBB40TT2JFF 25 16 900 900 365 365 176 162.0 BBB40XN2NTT BBB40XN2NFF 16 900 450 234.0 960 145 16 25 300 BBB40TU2NTT BBB40TU2NFF 16 DN250 DN200 16 BBB40VE2KTT 25 BBB40VE2KFF 300 16 DN250 DN300 BBB40VE2LTT 16 BBB40VE2LFF 25 16 300 DN300 DN350 BBB40VE2MTT BBB40VE2MFF 25 16 71.0 215.0 300 77.0 60.0 300 84.0 69.5 16 300 300 67.0 113.5 DN350 BBB40VE2YTT BBB40VE2YFF 16 300 DN200 BBB40VT2KTT BBB40VT2KFF 16 600 DN250 DN250 16 BBB40VT2LTT 25 BBB40VT2LFF 600 16 DN300 DN300 BBB40VT2MTT 16 BBB40VT2MFF 25 DN350 BBB40VT2YTT BBB40VT2YFF BBB40YN20TT BBB40YN20FF 16 500 Bellmouth Bellmouth 16 BBB40BP20TT 25 BBB40BP20FF 225 16 560 250 560 51.0 51.0 LooseLoose PuddlePuddle Flange Flange BBB40PF00TT 16 BBB40PF00FF 25 16 150 150 660 660 62.0 62.0 Blank Flange BBB40QN20TT BBB40QN20FF 16 Flat Flat Taper Y Pipe Blank Flange DN200 DN350 16 16 16 25 25 25 600 71.0 600 77.0 16 600 600 84.0 16 300 300 67.0 46.0 70.0 71.0 77.0 84.0 67.0 220.0 46.0 Notes.Flange joint are to page order, please contact your customer service -For information on fixedsets flange jointavailable sets please see 81. Please note that our fixed flange joint sets are CESWI representative. 7th edition compliant - Weights are provided for estimation purposes and actual values may vary from those provided in these tables * Weights are to be used as aonly guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 41 33 Section 2: Product Range DN450 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 40 53 Description Description Bends 90° RAPID 45° Bend 90° 22.5° All Socket Tee Duckfoot 53 - 40 45° SSB45CA00TT 40 TSB45CA 53 103 40 482 100 81.5 144.0 SSB45CB00TT TSB45CB 40 216 40 SSB45CD00TT 53 TSB45CD 67 40 100 71.5 88.0 DN450 11.25° SSB45CE00TT 25 TSB45CE 30 40 635 67 318 171 79.5 SSB45CF00TT SSB45CF00FF SSB45TE0PTT SSB45TE0PFF Flange on Double Socket Tee* DN100** DN80 16 SSB45UD1ETT DN150**DN100 DN150 118.0 40 482 355 40 635 318 25 TSB45UD1E 315 16 395 315 375 89.0 SSB45UV1FTT 16 SSB45UV1FFF 25 16 315 315 400 395 108 89.0 SSB45UD1JTT SSB45UD1JFF 16 315 400 102.0 DN200 SSB45UD2KTT SSB45UD2KFF 16 315 410 DN450**DN250 16 SSB45UD2LTT 25 SSB45UD2LFF 600 16 460 600 420 196 129.5 DN300 SSB45UD2MTT TSB45UD2M 16 600 430 155.5 DN400 SSB45UD2NTT SSB45UD2NFF 16 600 DN80** Socket Tee DN300** Flange on Socket Level Invert 216 11.25° 22.5° DN450 Flange on Double All Socket Tee Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 480bar 143 DN100 DN150 16 16 16 25 25 25 315 600 229 345 375 430 380 380 88.0 147 90.0 234.0 171.0 111.0 115.0 450 188.5 Please enquire DN450 SSB45UD2PTT SSB45UD2PFF 16 600 460 178.5 Concentric DN300 DN100 FlangeTapers on Socket Level invert tee* 40 SSB45UT1FTT 53 SSB45UT1FFF 335 16 229 380 75.0 90.0 DN350 DN150 SSB45UT1JTT 40 SSB45UT1JFF 53 16 234 345 380 69.3 115.0 DN300 SSB45VE0MTT TSB45VE0M 40 335 DN350 SSB45VE0YTT TSB45VE0Y 40 234 DN400 16 SSB45VE0NTT 25 TSB45VE0N 145 40 Double Socket&Collar Flange Spigot Piece SSB45MM00TT 16 SSB45MM00FF 25 Flange & Socket Piece* SSB45BE20TT TSB45BE2 Concentric Taper DN400 Flange & Socket Piece** 40 53 166 66.0 85.0 84.0 166 75.5 40 500 195 86.0 16 145 88.5 500 86.0 Flange joint sets are available to order, please contact your customer service representative. BBB45BU20TT BBB45BU20FF 16 * Weights are to be used as a guide. Flange & Spigot Piece 84.0 69.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.- For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 42 34 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN450 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 BBB45CA20TT 16 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 550 126 BBB45CA20FF 16 550 25 349 212 45° BBB45CB20TT BBB45CB20FF 16 350 22.5° BBB45CD20TT BBB45CD20FF 16 349 11.25° 11.25° 16 BBB45CE20TT 25 BBB45CE20FF 349 16 349 90º Long Radius Bend Duckfoot BBB45CH20TT 16 BBB45CH20FF 25 16 550 750 355 Duckfoot BBB45CF20TT BBB45CF20FF 16 550 355 22.5° All Flange Tee All Flange Tee DN80 216 135.0 196 197.0 152 289.0 16 950 375 25 BBB45TE2FFF 950 16 375 950 375 154 188.0 DN100* DN150 BAB45UE2FTT 16 BAB45UE2FFF 25 16 950 375 155 153.5 DN150 BBB45TE2JTT BBB45TE2JFF 16 950 375 DN200 BBB45TE2KTT BBB45TE2KFF 16 950 375 16 16 25 25 950 950 375 375 159 161 187.0 190.0 193.0 DN250 BBB45TE2LTT BBB45TE2LFF 16 950 375 DN300 DN300 16 BBB45TE2MTT 25 BBB45TE2MFF 950 16 375 950 475 177 DN350 DN350 BBB45TE2YTT 16 BBB45TE2YFF 25 16 950 950 475 475 Please enquire 221.0 DN400 BBB45TE2NTT BBB45TE2NFF 16 950 475 475 DN450 Bellmouth 135.0 BBB45TE2EFF All Flange Radial Y Pipe 375 134.0 16 BBB45TE2FTT 16 BBB45TE2PTT DN100 DN100 25 BBB45TE2PFF 950 475 229.0 16 950 25 1300 16 1300 750 304 368.0 BBB45TT2FTT 16 BBB45TT2FFF 25 16 950 950 380 380 170 189.0 380 197.0 750 BBB45TT2JTT BBB45TT2JFF 25 16 950 950 DN250 BBB45VE2LTT BBB45VE2LFF 16 600 600 16 16 25 600 380 DN300 BBB45VE2MTT BBB45VE2MFF 16 DN300 DN350 16 BBB45VE2YTT 25 BBB45VE2YFF 600 16 DN400 DN350 BBB45VE2NTT 16 BBB45VE2NFF 25 16 600 BBB45YN20TT BBB45YN20FF 16 550 DN400 213.0 BBB45TW2PFF DN150 DN150 DN250 194 197.0 BBB45TW2PTT 16 All Flange Radial Tapers Concentric 950 214 BBB45TE2ETT DN450 Concentric Taper 25 349 DN80 DN250 Invert 16 25 DN100 DN100 DN200 Level All invert tee Level Flange 16 221.0 16 25 300 176 94.6 237.0 87.5 95.0 600 103 104.0 300 112 81.0 89.3 280.0 BBB45BP20TT BBB45BP20FF 16 260 620 LooseBellmouth Puddle Flange 16 BBB45PF00TT 25 BBB45PF00FF 260 16 620 150 Please enquire 725 73.0 Blank Loose FlangePuddle Flange BBB45QN20TT 16 BBB45QN20FF 25 16 150 725 * ProductBlank offered with PN16 adjustable flanges. For information on joint sets please refer to page 83.25 Flange 16 73.0 63.0 64.0 60.0 Notes.Flange joint sets are available to order, please contact your customer service representative. - For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes and actual values may vary from those provided in these tables * Weights are to be used as aonly guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 43 35 Section 2: Product Range DN500 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product Productcode code (PFA) bar (PEA) bar Water Sewer Water Sewer 38 51 Description Description Description Bends RAPID RAPID Bend Bends 90° Duckfoot Duckfoot DN100DN500 All Socket Tee All Socket Tee DN500 Flange on Double Socket Tee* DN80 Flange on Double Socket Tee* DN200 DN80 DN100 DN300 DN100 DN150 DN150 DN500DN200 DN200 DN250 Flange on Double DN80** DN250 DN300 Socket Tee DN100**DN300 DN400 DN400 DN150**DN500 DN500 Flange on Socket Level invert tee* DN150 SSB50CA00TT SSB50CA00TT 38 SSB50CB00TT SSB50CB00TT SSB50CD00TT 38 SSB50CD00TT SSB50CE00TT SSB50CE00TT SSB50CF00TT SSB50CF00TT SSB50TE0QTT SSB50TE0QTT SSB50UD1ETT SSB50UD1ETT SSB50UV1FTT SSB50UV1FTT SSB50UD1JTT SSB50UD1JTT SSB50UD2KTT 25 SSB50UD2KTT SSB50UD2LTT 16 SSB50UD2LTT SSB50UD2MTT SSB50UD2MTT 16 SSB50UD2NTT SSB50UD2NTT SSB50UD2QTT 16 SSB50UD2QTT SSB50UT1JTT 51 TSB50CA TSB50CA 51 TSB50CB TSB50CB TSB50CD 51 TSB50CD TSB50CE TSB50CE SSB50CF00FF SSB50CF00FF SSB50TE0QFF SSB50TE0QFF TSB50UD1E TSB50UD1E TSB50UD1F TSB50UD1F TSB50UD1J TSB50UD1J TSB50UD2K 30 TSB50UD2K TSB50UD2L 25 TSB50UD2L TSB50UD2M TSB50UD2M 25 TSB50UD2N TSB50UD2N TSB50UD2Q 25 TSB50UD2Q SSB50UT1JFF Flange on Socket DN150 Concentric Taper Level invert tee* DN350 DN400**DN400 Concentric Taper DN350 SSB50UT1JTT SSB50VE0YTT 16 SSB50VE0YTT SSB50VE0NTT SSB50UT1JFF TSB50VE0Y 25 TSB50VE0Y TSB50VE0N DN400 SSB50VE0NTT SSB50VE0PTT 16 SSB50VE0PTT SSB50BE20TT TSB50VE0N SSB50VE0PFF 25 TSB50VE0P TSB50BE2 SSB50BE20TT BBB50BU20TT 16110107 BBB50BU20TT TSB50BE2 BBB50BU20FF 25BBB50BU20FF All Socket Tee 45° 90° 90° 22.5° 45° 45° 11.25° 22.5° 22.5° 11.25° DN80 11.25° DN300** DN500**DN450 Flange & Socket Piece* Flange on Socket Flange Flange && Socket Spigot Piece* Piece Level Invert Flange & Spigot Piece End Cap End Cap Tapers Concentric UNIVERSAL UNIVERSAL Bend Bends DN450 DN150Socket Socket DN350Spigot Spigot DN400 90° 90° DN450 45° Flange & Socket Piece** Flange & Spigot Piece 45° 22.5° 22.5° 11.25° 38 16 25 110107 38110108 51- 110108 38 SFB50CA00TT SFB50CA00TT 38 SFB50CB00TT SFB50CB00TT SFB50CD00TT 16 SFB50CD00TT SFB50CE00TT - Weight Key Dimensions Allowable Allowable Key Keydimensions dimensionsPer Weight Operating Weight Per Operating L mm H mm Unit (kg)* Per Unit Pressure Unit (Kg) Pressure LLmm mm HHmm mm (Kg) (PFA) (PFA) bar 525bar 183 220 40 40 110 40 40 40 71 40 40 40 230 40 40 230 40 16 16 450 16 16 16 680 16 16 210 16 16 16 210 16 16 16 325 16 16 325 680 680 210 325 230 210 230 320 325 325 325 340 325 443 400 443 443 443 420 555 555 675 430 675 348 16 40 555 40 40 348 378 480 378 290 40 290 160 500 160 170 16 330 16 443 40 675 40 16 16 16 348 -16 Concentric Taper Taper Flange & Socket Piece* SFB50UD1JTT SFB50UD2KTT SFB50UD2KTT SFB50UD2LTT 51- - 160 40 - 40 170 DN250 DN300 SFB50UD2LTT SFB50UD2MTT DN300 DN400 DN400 DN500 SFB50UD2MTT SFB50UD2NTT SFB50UD2NTT SFB50UD2QTT DN500 DN400 DN400 252 108 90.5 40 86.5 550 550 240 80.5 240 130 130 75 97.0 415 415 420 420 430 430 440 109 133.0 88.5 88.5 86.5 86.5 80.0 80.0 98.0 98.0 109.0 109.0 3.0 3.0 3.0 3.0 235.0 235.0 176.0 176.0 148.0 148.0 133.0 133.0 146.5 146.5 147.5 147.5 166.0 16 16 16 16 330 330 330 450 16 16 450 450 440 450 450 470 -- 16 16 16 16 450 565 565 680 470 480 480 500 231.5 267.5 SFB50UD2QTT SFB50VE0NTT -- 16 40 680 260 500 267.5 125.0 SFB50VE0NTT SFB50BE20TT -- 16 260 170 125.0 88.0 170 88.0 Flangeoffered Socket * Product with PN16 adjustable flange. For information on jointSFB50BE20TT sets please refer to page 83 -- 182 236 170 520 400 520 16 520 11.25° SFB50CE00TT 75 Flange on Double Socket Tee* DN80 SFB50UD1ETT 16 215 Flange on Double Tee* DN80 SFB50UD1ETT 16 215 Flange joint Socket sets are available toDN100 order, please contact your customer SFB50UD1FTT - - service representative. 16 215 * Weights are to be used as a guide. DN100 SFB50UD1FTT 16 215 DN150 SFB50UD1JTT -16 330 DN150 DN200 DN200 DN250 400 40 -25 - 216.0 216.0 146.0 146.0 108.0 90.0 108.0 96.0 Please enquire96.0 389 280.0 280.0 Please enquire 204.0 340 340 204.0 415 111.0 Please 325 enquire111.0 420 121.5 325 enquire121.5 Please 430 143.0 430 143.0 440 90.0 150.5 440 150.5 450 173.0 450 107 173.0 460 180.5 460 108 180.5 480 221.0 480 221.0 500 130 280.5 500 280.5 400 133.0 103 - 290 25- 460 130 378 51 - 525 525 220 220 110 110 71 71 325 525 ---- - 16 166.0 169.5 169.5 190.0 190.0 197.5 197.5 231.5 Notes.- - For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant *- Product with adjustable flange. For information boltvalues lengths, please datasheet PAMRF03 Weightsoffered are provided for estimation purposes only andon actual may vary refer fromto those provided in these tables - Codes starting with ‘T’ are gasket inclusive Notes.For information on Joint Sets please see page xx. All our Joint sets are CESWI 7th edition compliant Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 44 36 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN500 Description Description Bends 90° RAPID RAPID 45° Bend Bends 22.5° 11.25° Duckfoot 90º Long Duckfoot All Radius FlangeBend Tee Duckfoot All Socket Tee All Flange Flange on Tee Double Socket Tee* Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 16 25 16 90° DN150 BBB50CA20TT SSB50CA00TT 16 25 BBB50CA20FF TSB50CA 25 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 600bar 210 375 16 40 375 600 525 16 40 375 220 16 40 375 110 385 375 71 BBB50CB20TT SSB50CB00TT BBB50CB20FF TSB50CB BBB50CD20TT SSB50CD00TT BBB50CD20FF TSB50CD 11.25° 16 BBB50CE20TT SSB50CE00TT 25 BBB50CE20FF TSB50CE 600 16 40 BBB50CH20TT SSB50CF00TT 16 BBB50CH20FF SSB50CF00FF 25 16 40 1000 800 400 DN500 BBB50CF20TT SSB50TE0QTT BBB50CF20FF SSB50TE0QFF 16 600 680 389 340 16 16 25 25 375 1000 179.0 96.0 241 252.0 280.0 241 373.0 204.0 BBB50TE2EFF TSB50UD1E 16 1000 230 400 325 16 BBB50TE2FTT SSB50UV1FTT 25 BBB50TE2FFF TSB50UD1F 1000 16 16 500 1000 230 400 258 325 261.0 121.5 DN500 DN150 BBB50TE2JTT 16 SSB50UD1JTT BBB50TE2JFF 25 TSB50UD1J 16 1000 1000 500 325 400 430 304 241.0 143.0 DN200 BBB50TE2KTT SSB50UD2KTT 16 BBB50TE2KFF TSB50UD2K 25 16 1400 1000 325 800 400 440 564 246.0 150.5 DN250 DN250 BBB50TE2LTT SSB50UD2LTT BBB50TE2LFF TSB50UD2L 16 16 1000 443 400 450 274.0 173.0 DN300 DN300 BBB50TE2MTT SSB50UD2MTT BBB50TE2MFF TSB50UD2M 16 16 1000 443 500 460 290.0 180.5 16 555 480 345.0 221.0 500 500 114 316.0 280.5 290.0 133.0 TSB50UD2N 16 BBB50TE2NTT SSB50UD2QTT 25 BBB50TE2NFF TSB50UD2Q 700 16 16 DN450 Flange on Socket Level invert tee* DN300 DN150 DN500 Concentric Taper DN350 BBB50TE2PTT SSB50UT1JTT 16 BBB50TE2QTT SSB50VE0YTT BBB50TE2PFF SSB50UT1JFF 25 BBB50TE2QFF TSB50VE0Y 16 16 600 16 40 All Flange Radial DN150 DN350 DN400 BBB50TW2QTT SSB50VE0NTT 16 BBB50TT2FTT SSB50VE0PTT BBB50TW2QFF TSB50VE0N 25 BBB50TT2FFF TSB50VE0P 600 16 DN350 DN400 16 BBB50TE2YTT 16 25 Level invert tee DN400 DN100 DN450 Flange & Socket Piece* Cross Flange & Spigot Piece DN450 DN150 BBB50TT2JTT 16 SSB50BE20TT BBB50XN2QTT BBB50BU20TT BBB50TT2JFF 25 TSB50BE2 BBB50XN2QFF BBB50BU20FF Socket DN250 Spigot DN300 BBB50TU2QTT 110107 16 BBB50VE2LTT 110108 BBB50VE2MTT 16 BBB50TU2QFF 25 BBB50VE2LFF BBB50VE2MFF 25 Bellmouth 16 25 DN400 SFB50UD2NTT - DN400 SFB50VE0NTT - SFB50BE20TT - 400 1000 1000 675 1000 348 500 267 500 400 111 500 16 40 1000 378 1400 290 40 16 600 16 1000 160 1000 170 400 130 16 1000 520 685 1200 500 600 16 280 16 150 16 16 DN350 BBB50VE2YTT BBB50VE2YFF 16 Bends 90° please SFB50CA00TT Flange joint sets are available to order, contact your customer- service representative. DN400 BBB50VE2NTT BBB50VE2NFF 16 * Weights are to be used as a guide. 45° SFB50CB00TT DN450 BBB50VE2PTT BBB50VE2PFF 16 22.5° SFB50CD00TT Flat Taper DN250 BBB50VT2LTT BBB50VT2LFF 16 11.25° SFB50CE00TT DN300 BBB50VT2MTT BBB50VT2MFF 16 Flange on Double Socket Tee* DN80 SFB50UD1ETT 16 DN350 BBB50VT2YTT BBB50VT2YFF 16 DN100 SFB50UD1FTT 16 DN400 BBB50VT2NTT BBB50VT2NFF 16 DN150 SFB50UD1JTT 16 Bellmouth BBB50BP20TT BBB50BP20FF 16 DN200 SFB50UD2KTT 16 Loose Puddle Flange BBB50PF00TT BBB50PF00FF 16 DN250 SFB50UD2LTT 16 Blank Flange BBB50QN20TT BBB50QN20FF 16 DN300 SFB50UD2MTT 16 16 Notes.- For information on fixed flange joint sets please seeDN500 page 81. PleaseSFB50UD2QTT note that our fixed flange joint sets - are CESWI 7th edition 16compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables Flange Socket 210.0 108.0 322 BBB50TE2ETT SSB50UD1ETT SSB50UD2NTT Taper 174.0 146.0 DN80 DN250 DN500 DN400 Blank Flange UNIVERSAL 400 177 287.0 216.0 DN300 DN100 1000 16 45º Angle branch End Cap LooseTaper Puddle Flange Concentric 176 45° 25 BBB50TE2YFF Tapers Concentric 174 22.5° DN100** All Flange Radial All Flange Level Invert Flanged (PN16 Flanges) 16 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 800 121 400 102 850 83 790 700 85 600 80 260.0 111.0 304.0 88.5 564.0 86.5 241.0 80.0 248.0 98.0 361.0 109.0 429.0 3.0 114.0 3.0 147.5 600 550 600 240 600 130 500 75 500 215 500 215 500 330 300 330 150 450 430 685 440 790 450 450 470 133.0 235.0 152.0 176.0 189.0 148.0 140.0 133.0 144.0 146.5 151.0 147.5 172.0 166.0 83.0 169.5 85.0 190.0 84.0 197.5 565 480 231.5 680 500 267.5 415 420 260 125.0 170 88.0 45 37 Section 2: Product Range DN600 Description Description Bends 90° RAPID RAPID 22.5° Flange on Tee Double Socket Tee* All Socket 90° 36 48 - SSB60CA00TT SSB50CA00TT TSB60CA TSB50CA Weight Key Dimensions Allowable Key dimensions Per Weight Operating L mm H mm Unit (kg)*Per Unit Pressure L mm H mm (Kg) (PFA) 624 bar 273 283 191 40 624 525 36 48 140 40 283 220 22.5° 36 SSB60CD00TT SSB50CD00TT 48 TSB60CD TSB50CD 8540 140 110 DN100 11.25° SSB60CE00TT SSB50CE00TT TSB60CE TSB50CE 40 220 94 71 345 DN600 SSB60TE0RTT SSB50CF00TT SSB60TE0RFF SSB50CF00FF 11.25° All Socket Tee Duckfoot Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 36 48 45° Bend Bends All Socket Tee Push-fit (Rapid) DN200 45° SSB60CB00TT SSB50CB00TT TSB60CB TSB50CB 40 800 147 126 150.0 108.0 400 292.0 280.0 455 340 163.0 204.0 355 Please enquire DN80 DN500 SSB60UD1ETT SSB50TE0QTT SSB60UD1EFF SSB50TE0QFF Flange on Double Socket Tee* DN300 DN100 DN80 SSB60UV1FTT SSB50UD1ETT TSB60UV1F TSB50UD1E 455 16 370 340 230 Please 475 325 enquire 190.0 111.0 DN100 DN400 DN150 SSB60UD1JTT SSB50UV1FTT TSB60UD1J TSB50UD1F 16 570 340 230 380 490 enquire 121.5 172.0 325 Please SSB60UV2KTT SSB50UD1JTT TSB60UD2K TSB50UD1J SSB60UD2MTT SSB50UD2KTT TSB60UD2M TSB50UD2K DN80** DN250 DN400 16 SSB60UD2NTT SSB50UD2LTT DN600 DN100** DN300 DN600 Flange on Double Socket Tee DN200 DN150 DN300 DN200 Flange on Socket Level invert tee* DN150 DN400 Concentric Taper DN400 DN500 DN150** DN300** DN450 Flange on Socket Level invert tee* Concentric Taper Flange & Socket Piece* Flange & Spigot Piece DN150 DN500 DN400** DN350 Flange & Spigot Piece UNIVERSAL End Cap Tapers Concentric Bend UNIVERSAL Bends Flange & Socket Piece** Flange on Double Socket Tee* Flange & Spigot Piece 540168 450 279.0 173.0 16 16 340 800 443 475 580 460169 402.5 180.5 354 555 450 480 176.0 221.0 460 675 500 348 258 540 378 170 290 400 155.0 280.5 125.0 133.0 120.0 88.5 SSB60VE0NTT SSB50UD2QTT TSB60VE0N TSB50UD2Q 25 TSB60VE0P SSB50UT1JFF 16 SSB60VE0PTT 25 25 BBB50BU20FF 22.5° 90° 11.25° 45° DN80 22.5° 455 570 443 SSB60UT1JFF TSB50UD2N 110086 16 BBB50BU20TT DN500 340 16 SSB60UT1JTT SSB50UD2NTT DN150 Spigot 45° 235.0 150.5 TSB60UD2R TSB50UD2M 25 DN450 Socket DN450 196.5 143.0 520 440 SSB60UD2RTT SSB50UD2MTT 16 BBB60BU20FF TSB50VE0P TSB50BE2 Socket 90° Spigot 500 430 452 325 25 TSB60UD2N TSB50UD2L BBB60BU20TT SSB50VE0PTT 110085 SSB50BE20TT DN400 340 325 400 DN400 DN600** 16 800 16 30 SSB50UT1JTT SSB60VE0QTT 16 SSB50VE0YTT SSB60BE20TT SSB50VE0NTT Flange on Socket End Cap Flange & Socket Piece* Level Invert 25 340 680 208.5 146.0 96.0 Please enquire 136.0 340 16 311.0 216.0 16 110107 SFB60CA00TT 110108 36 SFB60CB00TT 36 TSB60VE0Q 25 TSB50VE0Y TSB60BE2 TSB50VE0N 25 -48 - 48 16 16 16 340 475 452 40 520 360 40 16 16 40 570 40 16 40 800 16 40 16 580 560 160 450 520 40 360 40 645 SFB60CD00TT SFB50CA00TT 36 48 -- 40 258 SFB60CE00TT SFB50CB00TT 16 SFB60UD1ETT SFB50CD00TT -25 -- 40 190 16 SFB60UD1FTT SFB50CE00TT 25 -- 560 16 16 DN100 11.25° DN150 SFB60UD1JTT 16 Flange on Double Socket DN80 pleaseSFB50UD1ETT 16 Flange joint sets areTee* available to order, contact your customer --service representative. DN200 SFB60UD2KTT 16 * Weights are to be used as a guide. DN100 SFB50UD1FTT 16 172 235 325 378 170 354 16 460 322 171 127 285 121 150 550 85 240 118 140 475 149.0 86.5 159.0 80.0 3.5 98.0 3.5 109.0 3.0 350.5 3.0 262.0 217.0 235.0 194.0 176.0 340 130 340 75 480159 229.5 148.0 229.0 133.0 340 215 340 215 490 415 500 420 232.0 146.5 236.5 147.5 DN250 DN150 DN300 DN200 DN400 DN250 SFB60UD2LTT SFB50UD1JTT SFB60UD2MTT SFB50UD2KTT SFB60UD2NTT SFB50UD2LTT ---- 16 16 16 16 16 16 570 330 570 330 570 450 510 430 520 440 540 450 246.0 166.0 288.0 169.5 307.0 190.0 DN600 DN300 SFB60UD2RTT SFB50UD2MTT SFB60BE20TT SFB50UD2NTT --- 16 16 16 16 800 450 180 565 580 470 480 404.5 197.5 125.0 231.5 DN500 on jointSFB50UD2QTT * Product offered with PN16 adjustable flange. For information sets please refer to page 83 - 16 680 500 267.5 Taper Notes.- - Flange & Socket Piece* DN400 DN400 SFB50VE0NTT 260 125.0 -For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant Socket 16 170 88.0 - Flange Weights are provided for estimation purposes only and actual valuesSFB50BE20TT may vary from those provided in-these tables - Codes starting with ‘T’ are gasket inclusive 46 38 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN600 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 BBB60CA20TT 16 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg) Pressure Unit (Kg) L mm H mm (PFA) bar 700 324 BBB60CA20FF 16 700 25 426 264 45° BBB60CB20TT BBB60CB20FF 16 426 22.5° BBB60CD20TT BBB60CD20FF 16 426 11.25° 11.25° 16 BBB60CE20TT 25 BBB60CE20FF 426 16 426 90º Long Radius Bend Duckfoot BBB60CH20TT 16 BBB60CH20FF 25 16 700 900 455 Duckfoot BBB60CF20TT BBB60CF20FF 16 700 455 22.5° All Flange Tee All Flange Tee DN80 426 25 1100 450 267 264.0 267.0 268 268.0 493 379.0 349 569.0 DN80 BBB60TE2ETT BBB60TE2EFF 16 1100 450 16 BBB60TE2FTT 25 BBB60TE2FFF 1100 16 450 1100 450 350 350.0 DN150 DN150 BBB60TE2JTT 16 BBB60TE2JFF 25 16 1100 1100 450 450 352 398.0 DN200 BBB60TE2KTT BBB60TE2KFF 16 1100 450 408.0 DN250 BBB60TE2LTT BBB60TE2LFF 16 1100 450 DN450 All Flange Level Invert 16 25 DN100 DN100 DN300 All Flange Radial 16 431.0 16 16 25 1100 25 1100 550 550 369 404 349.0 358.0 DN300 BBB60TE2MTT BBB60TE2MFF 16 1100 550 DN600 DN350 16 BBB60TE2YTT 25 BBB60TE2YFF 1100 16 550 1100 550 447 385.0 DN400 BBB60TE2NTT 16 BBB60TE2NFF 25 16 1600 1100 900 550 942 436.0 DN450 BBB60TE2PTT BBB60TE2PFF 16 1100 550 404.0 DN500 BBB60TE2QTT BBB60TE2QFF 16 1100 550 16 193678 193679 25 1100 16 1100 550 396 447.0 DN150 DN200 DN600 1100 450 450 386 369.0 409.0 All Flange Radial Tapers Concentric DN300 BBB60TW2RTT 16 BBB60TW2RFF 25 16 800 1600 900 171 732.0 Level invert tee DN100 DN350 BBB60TT2FTT BBB60TT2FFF 25 16 700 1100 435 298.0 DN150 BBB60TT2JTT BBB60TT2JFF 16 1100 450 DN200 DN400 Cross 45º Angle branch Concentric Taper Bellmouth 16 16 25 600 167 164 360.0 BBB60TT2KTT BBB60TT2KFF 16 1100 450 DN450 16 BBB60XN2RTT 25 BBB60XN2RFF 600 16 1100 550 175 523.0 DN500 BBB60TU2RTT 16 BBB60TU2RFF 25 16 600 1300 1100 190 550.0 BBB60VE2MTT BBB60VE2MFF 16 800 DN300 16 25 300 810 122 396.0 171.0 DN350 BBB60VE2YTT BBB60VE2YFF 16 700 Loose Puddle Flange DN400 16 BBB60VE2NTT 25 BBB60VE2NFF 165 16 900 600 120 164.0 Blank Flange DN450 BBB60VE2PTT 16 BBB60VE2PFF 25 16 600 125 230.0 DN500 BBB60VE2QTT BBB60VE2QFF 16 600 232.0 BBB60VT2MTT BBB60VT2MFF 16 500 203.0 BBB60VT2YTT BBB60VT2YFF 16 500 245.0 Flange joint sets are available to order, please contact your customer service representative. Flat Taper * Weights are to be used as DN300 a guide. DN350 167.0 DN400 BBB60VT2NTT BBB60VT2NFF 16 500 255.0 DN500 BBB60VT2QTT BBB60VT2QFF 16 500 268.0 Bellmouth BBB60BP20TT BBB60BP20FF 16 300 810 122.0 Loose Puddle Flange BBB60PF00TT BBB60PF00FF 16 165 900 120.0 Blank Flange BBB60QN20TT BBB60QN20FF 16 133.0 Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 47 39 Section 2: Product Range DN700 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 34 46 Description Description Bends 90° RAPID 45° Bend 46 - 34 90° 22.5° 45° 11.25° 22.5° SSB70CA00TT 34 TSB70CA 46 SSB70CB00TT TSB70CB 34 SSB70CD00TT 46 TSB70CD Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Pallet (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 670bar 455 330 336 30 670 175 30 336 95 30 158 271 235 584.0 319.0 239.0 Flange on Double DN150 11.25° (facing)** Tee Socket Tee FlangeSocket on Double DN150* SSB70CE00TT TSB70CE 30 87 16 SSB70UD1JTT 25 TSB70UD1J 365 16 520 365 Please 520 enquire269.0 DN250 DN200* SSB70UD2KTT 16 TSB70UD2K 25 16 365 365 535 525 334 265.0 DN250* SSB70UV2LTT SSB70UV2LFF 16 365 535 271.0 DN400** Please enquire TSB70UD2N 16 585 555 351.0 16 SSB70UD2RTT 25 TSB70UD2R 915 16 600 915 585 546 499.0 DN700 SSB70TD2STT TSB70TD2S 16 915 600 546.0 SSB70UT2KTT SSB70UT2KFF 16 585 500 DN500 SSB70VE0QTT SSB70VE0QFF 30 480 DN500 DN600 34 SSB70VE0RTT 46 SSB70VE0RFF 480 30 SSB70BE20TT 34 TSB70BE2 46 SEB70BU20TT SEB70BU20FF DN600 Flange & Socket Piece** Flange & Spigot Piece 555 SSB70UD2NTT Flange & Spigot Piece End Cap 585 DN400* Concentric Taper Flange & Socket Piece 25 DN700 DN600* Flange on Socket FlangeLevel on Socket Level invert tee* DN200 Invert DN200 Tapers Concentric 16 204.0 Socket Spigot 16 16 25 110296 16110295 25 - 25 - 585 500 300 346.0 198.0 268 215 176.0 16 268 190 196 166.0 16 600 190 202 - 600 - 206 187.0 3.5 3.5 UNIVERSAL Flange joint sets are available to order, please contact your customer service representative. Bend* Weights are to be used as a guide. 45° Flange on Double Socket Tee* Flange & Socket Piece SFB70CB00TT - 30 336 490.0 22.5° SFB70CD00TT - 30 158 400.0 11.25° SFB70CE00TT - 30 87 350.0 DN150 SFB70UD1JTT - 16 365 520 403.0 DN200 SFB70UD2KTT - 16 365 525 428.0 DN250 SFB70UD2LTT - 16 365 535 455.5 DN300 SFB70UD2MTT - 16 585 530 510.0 DN400 SFB70UD2NTT - 16 585 555 570.0 SFB70BE20TT - 16 190 259.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 48 40 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN700 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° 45º Angle branch Tapers Concentric Concentric Taper Flat Taper Loose Puddle Flange Blank Flange BBB70CA20FF 16 800 25 478 BBB70CB20TT BBB70CB20FF 16 478 BBB70CD20TT BBB70CD20FF 16 300 11.25° 11.25° 16 BBB70CE20TT 25 BBB70CE20FF 230 16 230 BBB70CF20TT 16 BBB70CF20FF 25 16 800 800 520 DN150 DN200* (facing)** BBB70UE2JTT BBB70UE2JFF 16 BBB70UE2KTT 16 BBB70UE2KFF 25 DN250* BBB70UV2LTT DN150* DN300 All Flange Level Level Invert invert tee 16 45° Duckfoot Duckfoot All Flange Tee BBB70CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 800 423 22.5° 22.5° All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 16 16 25 300 342 561.0 338.0 258.0 343 223.0 520 586 520 746.0 650 16 650 650 520 525 Please enquire 302.0 BBB70UV2LFF 16 650 535 25 780 530 342 299.0 309.0 DN300* BBB70UE2MTT BBB70UE2MFF 16 870 530 DN450 DN400* 16 BBB70UE2NTT 25 BBB70UE2NFF 920 16 560 870 555 401 388.0 DN600* DN700 BBB70UE2RTT 16 BBB70UE2RFF 25 16 1200 1200 600 585 548 536.0 DN700 BBB70TE2STT BBB70TE2SFF 16 1200 600 510.0 DN200 BBB70TT2KTT BBB70TT2KFF 16 870 500 BBB70TU2STT BBB70TU2SFF 16 1500 1150 DN200 DN400 DN400 16 16 25 25 650 800 194589 194590 DN450 DN450 16 BBB70VE2PTT 25 BBB70VE2PFF 16 700 16 DN500 DN500 16 BBB70VE2QTT 25 BBB70VE2QFF DN600 DN600 16 BBB70VE2RTT DN400 DN500 500 268 220 600 335.0 239.0 770.0 220.0 700 213 285.0 600 16 600 208 266.0 25 BBB70VE2RFF 600 16 600 243 243.0 BBB70VT2NTT 16 BBB70VT2NFF 25 16 165 600 1000 BBB70VT2QTT 16 BBB70VT2QFF 25 16 600 DN600 BBB70VT2RTT BBB70VT2RFF 16 600 Flange joint sets are available to order, please contact your customer service representative. Bellmouth BBB70BP20TT BBB70BP20FF 16 500 * Weights are to be used as a guide. Blank Flange 335 BBB70QN20TT BBB70QN20FF 16 Please enquire 291.0 163 330.0 340.0 945 259.0 166.0 * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83. Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 49 41 Section 2: Product Range DN800 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 32 43 Description Description Bends 90° RAPID 45° Bend 90° 22.5° 45° 11.25° 22.5° 32 43 - SSB80CA00TT TSB80CA 32 Weight Key Dimensions Allowable Key dimensions Per Weight Operating L mm H mm Unit (kg)*Per Unit Pressure L mm H mm (Kg) (PFA) 735 bar 605 370 434 30 735 SSB80CB00TT 43 TSB80CB 195 30 365 32 SSB80CD00TT 43 TSB80CD 110 30 171 295 414.0 303.0 SSB80CE00TT TSB80CE 16 SSB80UD1JTT 25 TSB80UD1J 355 16 580 355 Please 580 enquire 332.0 DN200 DN200* SSB80UD2KTT 16 TSB80UD2K 25 16 355 355 585 Please enquire DN250* SSB80UD2LTT TSB80UD2L 16 355 DN400* DN400 DN600* DN600** Flange on Socket Level invert tee* Concentric Taper Flange on Socket Level Invert Flange & Socket Piece Flange & Spigot Piece Tapers Concentric End Cap DN800 DN800 DN200 DN600 DN700 DN200 DN600 Socket DN700 Spigot UNIVERSAL Flange & Socket Piece** Bend Flange & Spigot Piece 45° 22.5° 16 25 SSB80UD2NTT TSB80UD2N 16 SSB80UD2RTT 25 TSB80UD2R SSB80TD2TTT TSB80TD2T SSB80UT2KTT SSB80UT2KFF 16 16 25 25 615 1015 Please 645 enquire 642.0 16 1015 16 1045 Flange & Socket Piece 575 645 16 575 1015 675 TSB80VE0S 30 280 SSB80BE20TT 16 TSB80BE2 25 16 575 200 540 SEB80BU20TT SEB80BU20FF 16 600 - 30 468 43 - 280- 16 25 200 16 SFB80CD00TT 25 - 468 - 32 111068 SFB80CB00TT 349.0 575 16 SSB80VE0STT 111067 336.0 585 Please enquire TSB80VE0R 43 585 585 SSB80VE0RTT 32 253.5 355 435.0 675 674.0 540 426.0 Please enquire 724 255.0 243.0 364 270 220.0 250.0 3.5 253 364 30 170 600 615 Please enquire 3.5 30 Flange joint sets are available to order, contact your customer- service representative. 11.25° pleaseSFB80CE00TT 30 * Weights are to be used as a guide. Flange on double socket tee* DN200 SFB80UD2KTT 16 DN600 91 696.0 Flange on Double DN150 11.25° (facing)** Socket Tee Socket Tee Flange on Double DN150* DN250 30 343 254 90 700.0 550.0 470.0 355 585 530.0 645 845.0 SFB80UD2RTT - 16 1015 SFB80BE20TT - 16 200 385.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 50 42 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN800 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° All Flange Level Invert Tapers Concentric Level invert tee* 45º Angle branch Concentric Taper Loose Puddle Flange Blank Flange Flat Taper 16 BBB80CA20FF 25 16 529 900 45° BBB80CB20TT BBB80CB20FF 16 529 BBB80CD20TT BBB80CD20FF 16 335 11.25° 11.25° 16 BBB80CE20TT 25 BBB80CE20FF 255 16 255 Duckfoot Duckfoot All Flange Tee BBB80CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 900 571 22.5° 22.5° All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 16 25 335 444 448 778.0 458.0 336.0 451 286.0 BBB80CF20TT 16 BBB80CF20FF 25 16 900 900 590 BBB80UE2JTT BBB80UE2JFF 16 690 590 798 580 1003.0 DN150* 396.0 DN300 16 25 820 585 435 392.0 DN200* BBB80UE2KTT BBB80UE2KFF 16 690 585 DN450 DN250* 16 BBB80UV2LTT 25 BBB80UV2LFF 980 16 615 690 585 508 401.0 DN300* DN800 BBB80UE2MTT 16 BBB80UE2MFF 25 16 1350 910 675 435.0 DN400* BBB80UE2NTT BBB80UE2NFF 16 910 585 741 615 495.0 DN450* BBB80UE2PTT BBB80UE2PFF 16 1350 615 508.0 DN200 DN600* 16 BBB80UE2RTT 25 BBB80UE2RFF 690 16 540 1350 645 388 701.0 DN800 DN500 BBB80TE2TTT 16 BBB80TE2TFF 25 16 800 1350 675 285 734.0 DN200 BBB80UT2KTT BBB80UT2KFF 16 910 540 489.0 1300 DN600 16 25 600 BBB80TU2TTT BBB80TU2TFF 16 1600 DN500 BBB80VE2QTT BBB80VE2QFF 16 800 DN600 16 BBB80VE2RTT 25 BBB80VE2RFF 185 16 1100 600 DN700 16 25 600 DN700 BBB80VE2STT 16 BBB80VE2SFF 25 16 600 DN500 BBB80VT2QTT BBB80VT2QFF 16 600 DN700 BBB80VT2STT BBB80VT2SFF 16 600 BBB80BP20TT BBB80BP20FF 16 380 Blank Flange BBB80QN20TT BBB80QN20FF 16 295 1005.0 480.5 Please enquire 354.0 228 269.0 285.0 Flange joint sets are available to order, please contact your customer service representative. DN600 BBB80VT2RTT BBB80VT2RFF 16 600 * Weights are to be used as a guide. Bellmouth 275 275.0 295.0 1055 203.0 230.0 * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83 Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 51 43 Section 2: Product Range DN900 Description Description Bends 90° RAPID Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 31 42 45° Bend 22.5° 42 - 31 90° 45° 11.25° 22.5° SSB90CA00TT 31 TSB90CA 42 SSB90CB00TT TSB90CB 31 SSB90CD00TT 42 TSB90CD Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 880bar 813 415 583 30 880 220 30 404 120 30 198 461 393 800.0 545.0 405.5 Flange on Double DN150 11.25° (facing)** Tee Socket Tee FlangeSocket on Double DN200* SSB90CE00TT TSB90CE 30 103 16 SSB90UD2KTT 25 SSB90UD2KFF 375 16 600 375 645 439 419.0 DN200 DN400* SSB90UD2NTT 16 SSB90UD2NFF 25 16 375 595 645 Please enquire 675 536.0 DN600* SSB90UD2RTT SSB90UD2RFF 16 1145 705 823.0 DN250 16 25 375 640 DN900 SSB90TD2UTT SSB90TD2UFF 16 1145 DN400 DN200 Flange on Socket Level invert tee* 16 SSB90UT2KTT 25 SSB90UT2KFF 595 16 675 595 Concentric Taper DN600**DN700 SSB90VE0STT 16 SSB90VE0SFF 25 30 1145 480 705 DN800 SSB90VE0TTT SSB90VE0TFF 30 280 SSB90BE20TT SSB90BE20FF 16 210 SEB90BU20TT SEB90BU20FF DN900 Flange & Socket Piece Flange on Socket FlangeLevel & Spigot Piece Invert UNIVERSAL Bend Tapers Concentric Flange on double socket tee* & Piece Spigot Piece FlangeFlange & Socket 1145 750 878.0 Please 580 enquire542.0 883 750 975 338.0 307.0 268.0 599 16 600 580 471 31 SFB90CB00TT 42 - 480 30 415 384 916.0 22.5° SFB90CD00TT - 30 280 220 355 770.0 11.25° SFB90CE00TT - 30 120 DN600 SFB90UD2RTT 16 1145 16 DN700 45° Flange & Socket Piece** 25 Please enquire 25 DN200 DN800 16 325.5 16 25 16 SFB90BE20TT 25 - - 210 600 16 210 705 327 320 298.0 696.0 1205.0 450.0 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 52 44 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN900 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° All Flange Level Invert 16 BBB90CA20FF 16 1000 25 581 45° BBB90CB20TT BBB90CB20FF 16 581 BBB90CD20TT BBB90CD20FF 16 375 11.25° 11.25° 16 BBB90CE20TT 25 BBB90CE20FF 280 16 280 Duckfoot Duckfoot All Flange Tee BBB90CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 1000 750 22.5° 22.5° All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 16 25 375 576 588 1025.0 587.0 437.0 592 363.0 BBB90CF20TT 16 BBB90CF20FF 25 16 1000 1000 645 BBB90UE2JTT BBB90UE2JFF 16 730 645 1050 600 1751.0 DN150* 483.0 DN300 16 25 880 650 550 480.0 DN200* BBB90UE2KTT BBB90UE2KFF 16 730 645 DN450 DN250* 16 BBB90UV2LTT 25 BBB90UV2LFF 1030 16 680 730 640 630 482.0 DN300* DN900 BBB90UE2MTT 16 BBB90UE2MFF 25 16 1500 950 750 550.0 DN400* BBB90UE2NTT BBB90UE2NFF 16 950 660 974 675 598.0 DN450* BBB90UE2PTT BBB90UE2PFF 16 1500 680 630.0 DN200 DN600* 16 BBB90UE2RTT 25 BBB90UE2RFF 730 16 580 1500 705 483 885.0 DN700 DN900 16 BBB90TE2UTT 25 BBB90TE2UFF 600 16 1500 750 333 940.0 Level invert tee* DN200 DN800 BBB90UT2KTT 16 BBB90UT2KFF 25 16 600 950 580 364 483.0 Concentric Taper DN700 BBB90VE2STT BBB90VE2SFF 16 600 BBB90VE2TTT BBB90VE2TFF 16 600 16 BBB90BP20TT 25 BBB90BP20FF 16 390 Tapers Concentric Loose Puddle Flange DN800 Blank Flange Bellmouth 16 25 185 BlankFlange Flangejoint sets are available to order, please BBB90QN20TT BBB90QN20FF 16 contact your customer service representative. 1200 221 1165 299 414.0 359.0 239.0 300.0 * Weights are to be used as a guide. * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83 Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 53 45 Section 2: Product Range DN1000 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 30 41 Description Description Bends 90° RAPID 45° Bend 41 - 30 90° 22.5° 45° 11.25° 22.5° SSC10CA00TT 30 TSC10CA 41 SSC10CB00TT TSC10CB 30 SSC10CD00TT 41 TSC10CD Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 1005bar 1045 460 741 30 1000 240 30 440 130 30 218 764 489 1461.0 703.5 507.5 Flange on Double DN150 11.25° (facing)** Tee Socket Tee FlangeSocket on Double DN150* SSC10CE00TT TSC10CE 30 118 16 SSC10UD1JTT 25 SSC10UD1JFF 379 16 705 379 705 534 447.0 DN300 DN200* SSC10UD2KTT 16 SSC10UD2KFF 25 16 599 379 720 705 626 510.0 DN250* SSC10UV2LTT SSC10UV2LFF 16 379 705 519.0 DN400 16 25 599 735 414.5 724 DN300* SSC10UD2MTT SSC10UD2MFF 16 599 720 DN600**DN400* 16 SSC10UD2NTT 25 SSC10UD2NFF 1290 16 765 599 7351056 644.0 DN600* SSC10UD2RTT SSC10UD2RFF 16 1258 765 1032.0 DN800 SSC10TD2TTT SSC10TD2TFF 16 1258 795 1082.0 DN1000 Flange on Socket Level Invert 16 25 1259 830 1257 569.0 DN1000 SSC10TD2VTT SSC10TD2VFF 16 1258 830 1137.0 DN200 DN200 Flange on Socket Level invert tee* 16 SSC10UT2KTT 25 SSC10UT2KFF 599 16 630 599 630 569 520.0 Concentric Taper Tapers Concentric DN800 DN800 SSC10VE0TTT 30 SSC10VE0TFF 41 30 480 480 468 417.0 DN900 DN900 SSC10VE0UTT 30 SSC10VE0UFF 41 30 280 280 446 378.0 Flange & Socket Piece SSC10BE20TT SSC10BE20FF 16 220 Flange & Spigot Piece SEC10BU20TT SEC10BU20FF 16 600 Flange & Socket Piece** 16 Flange & Spigot Piece 16 UNIVERSAL 25 25 220 600 contact your customer- service representative. BendFlange joint sets are available to order, 45° please SFC10CB00TT 30 * Weights are to be used as a guide. Flange on double socket tee* Flange & Socket Piece 415 395 460 359.0 376.0 1085.0 22.5° SFC10CD00TT - 30 240 899.0 11.25° SFC10CE00TT - 30 130 800.0 DN600 SFC10UD2RTT - 16 1265 SFC10BE20TT - 16 220 765 1404.0 550.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables - Codes starting with ‘T’ are gasket inclusive 54 46 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1000 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° Tapers Concentric Bellmouth Blank Flange BBC10CA20FF 16 1100 25 632 BBC10CB20TT BBC10CB20FF 16 632 BBC10CD20TT BBC10CD20FF 16 410 11.25° 11.25° 16 BBC10CE20TT 25 BBC10CE20FF 310 16 310 16 25 410 757 773 1348.0 771.0 581.0 778 482.0 BBC10CF20TT 16 BBC10CF20FF 25 16 1100 1100 710 BBC10UE2JTT BBC10UE2JFF 16 770 710 1380 705 2303.0 DN150* 633.0 DN200 16 25 770 705 690 631.0 DN200* BBC10UE2KTT BBC10UE2KFF 16 770 705 DN300** DN250* 16 BBC10UV2LTT 25 BBC10UV2LFF 990 16 720 770 705 703 695.0 DN300* DN400 BBC10UE2MTT 16 BBC10UE2MFF 25 16 990 990 720 720 760 754.0 DN400* BBC10UE2NTT BBC10UE2NFF 16 990 735 767.0 DN450 Flange Level All invert tee* Level InvertTaper Concentric 16 45° Duckfoot Duckfoot All Flange Tee BBC10CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 1100 999 22.5° 22.5° All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 16 25 1080 745 798 DN600* BBC10UE2RTT BBC10UE2RFF 16 1650 765 DN1000 DN1000 16 BBC10TE2VTT 25 BBC10TE2VFF 1650 16 825 1650 830 1289 1260.0 DN200 BBC10UT2KTT BBC10UT2KFF 16 990 630 627.0 DN800 DN200 BBC10VE2TTT 16 BBC10VE2TFF 25 16 770 600 630 DN900 BBC10VE2UTT BBC10VE2UFF 16 600 390 DN800 DN900 Loose Puddle Flange 16 25 600 627 BBC10BP20TT BBC10BP20FF 16 16 BBC10QN20TT 25 BBC10QN20FF 600 16 454 25 200 342 16 * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83 16 25 Notes.- Blank Flange - For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided estimation purposes only actualplease values may vary fromyour thosecustomer provided in these tablesrepresentative. Flange jointforsets are available toand order, contact service 1200 418 1155.0 520.0 447.0 360.0 400.0 405 * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 55 47 Section 2: Product Range DN1200 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 29 39 Description Description Bends 90° RAPID 45° Bend 22.5° FlangeFlange on Double Socket Tee on Double Socket Tee Tapers Concentric Flange & Spigot Piece SSC12CB00TT SSC12CB00FF 39 538 285 SSC12CD00FF 30 259 29 SSC12CE00TT 39 SSC12CE00FF 150 30 138 DN200DN200* SSC12UD2KTT 29 SSC12UD2KFF 25 16 823 DN300* SSC12UD2MTT SSC12UD2MFF DN300 29 25 Flange & Socket Piece 904 1015.0 644.0 757 478.0 855 880 880 795 949.0 16 855 838 927.0 823 838 916 DN400* SSC12UD2NTT SSC12UD2NFF 16 855 835 DN400 DN600* 29 SSC12UD2RTT 25 SSC12UD2RFF 823 16 835 855 8851018 DN600**DN800 SSC12TD2TTT 29 SSC12TD2TFF 25 16 823 1245 885 9151190 1353.0 DN900 SSC12TD2UTT SSC12TD2UFF DN1000 SSC12TD2VTT SSC12TD2VFF DN1200DN1200 29 SSC12TD2BTT DN200 DN1000 DN200 DN1000 943.0 977.0 16 1245 930 1397.0 16 1245 920 1380.0 25 SSC12TD2BFF 1480 16 950 1480 9501958 1732.0 SSC12UT2KTT SSC12UT2KFF 16 855 700 SSC12VE0VTT SSC12VE0VFF 30 480 SSC12BE20TT SSC12BE20FF 16 240 SEC12BU20TT SEC12BU20FF 16 600 29 29 29 25 25 1245 930 1573 1084.0 840 708 543.0 484.0 39 480 29 25 240 45° SFC12CB00TT 29 25 30 600 550 22.5° SFC12CD00TT 30 285 DN200 SFC12UD2KTT 16 823 880 1421.0 DN250 SFC12UV2LTT 16 823 873 1423.0 DN300 SFC12UD2MTT 16 823 838 1428.0 DN400 SFC12UD2NTT 16 823 835 1457.0 DN600 SFC12UD2RTT 16 840 885 1510.0 SFC12BE20TT 16 240 Flange joint sets are available to order, please contact your customer service representative. 11.25° SFC12CE00TT 30 * Weights are to be used as a guide. Flange on double socket tee* 1171 30 SSC12CD00TT Flange & Socket Piece** UNIVERSAL Bend Flange & Spigot Piece 29 550 22.5° Flange on Socket Level invert tee* Flange & Socket Piece 45° 11.25° 11.25° DN900 Flange on Socket Concentric LevelTaper Invert 39 - 29 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 1220bar 1663 526.0 635 567 1487.0 1116.0 150 950.0 720.0 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 56 48 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1200 Flanged (PN16 Flanges) Description Description Bends Bend 90° 90° 45° Duckfoot All Flange Tee InvertTaper Concentric Tapers Concentric Bellmouth Blank Flange 29 BBC12CA20FF 16 1355 25 750 45° BBC12CB20TT BBC12CB20FF 16 746 BBC12CD20TT BBC12CD20FF 16 468 11.25° 11.25° 29 BBC12CE20TT 25 BBC12CE20FF 346 16 346 29 25 467 1187 1213 2625.0 1205.0 1018.0 1220 858.0 BBB12CF20TT 29 BBB12CF20FF 25 16 1240 1355 838 BBC12UE2KTT BBC12UE2KFF 16 1245 840 1009 880 4150.0 DN200* 1269.0 DN300** DN200 29 25 1240 880 940 1259.0 DN300* BBC12UE2MTT BBC12UE2MFF 16 1245 838 DN400 DN400* 29 BBC12UE2NTT 25 BBC12UE2NFF 1240 16 835 1245 835 1101 1263.0 DN600* BBC12UE2RTT BBC12UE2RFF 16 1245 885 1304.0 DN600** Flange Level All invert tee Level BBC12CA20TT Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 1355 1573 22.5° 22.5° All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 29 25 29 25 1250 885 1259 DN1000 BBC12TE2VTT BBC12TE2VFF 16 1665 920 1686.0 DN1200 DN1200 29 BBC12TE2BTT 25 BBC12TE2BFF 1900 16 950 1900 2055 950 1979.0 DN200 BBC12TT2KTT BBC12TT2KFF 16 1245 700 1277.0 DN600 DN200 BBC12VE2RTT 29 BBC12VE2RFF 25 16 850 1490 700 DN1000 BBC12VE2VTT BBC12VE2VFF 16 860 16 470 DN600 DN1000 Loose Puddle Flange 29 BBC12BP20TT 25 BBC12BP20FF 1490 29 BBC12QN20TT 25 BBC12QN20FF 860 16 25 225 29 * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83 29 25 Notes.- Blank Flange - For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided estimation purposes only actualplease values may vary fromyour thosecustomer provided in these tablesrepresentative. Flange jointforsets are available toand order, contact service 945 1523 745 720 1570 980.0 717.0 520.0 662.0 487 653 * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 57 49 Section 2: Product Range DN1400 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 28 38 Description Description Bends 45° RAPID Bend 22.5° 11.25° Flange on Double Socket Tee Flange on Double Socket Tee Concentric Taper Flange & Socket Piece Flange & Spigot Piece Tapers Concentric 38 - 28 45° SSC14CB00TT SSC14CB00FF 28 38 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 522bar 1500 264 1215 30 522 143 1029 1555.0 22.5° SSC14CD00TT SSC14CD00FF 30 264 DN300 11.25° 16 SSC14CE00TT 25 SSC14CE00FF 30 143 DN400 DN600* SSC14UD2RTT 16 SSC14UD2RFF 25 16 1010 1010 960 9801400 1567.0 DN1400 SSC14TD2CTT SSC14TD2CFF 16 1950 1100 DN1200 SSC14VE0BTT SSC14VE0BFF DN600** DN1200 16 16 25 1010 25 1700 1000 2350 1950 16 1100 710 2880 SSC14BE20TT SSC14BE20FF DN1400 16 SSC14BU20TT 25 SSC14BU20FF DN1000 28 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 38 30 16 665 980 1338 360 310 1787 1107.0 884.0 2612.0 714.0 768.0 726.0 910 Notes.DN1200 28 38 360 938 -For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables Flange & Socket Piece** 16 25 310 898 Flange & Spigot Piece 16 25 710 818 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. 58 50 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1400 Flanged (PN16 Flanges) Description Description Bends Bend 45° BBC14CB20TT BBC14CB20FF 16 782 22.5° BBC14CD20TT BBC14CD20FF 16 524 11.25° BBC14CE20TT BBC14CE20FF 16 403 DN400 DN1000 16 BBC14TE2VTT 25 BBC14TE2VFF 1530 16 960 2470 1040 1519 2612.0 DN1400 DN600** BBC14TE2CTT 16 BBC14TE2CFF 25 16 1530 2470 980 1100 1692 2833.0 DN1200 BBC14VE2BTT BBC14VE2BFF 16 760 BBC14BP20TT BBC14BP20FF 16 585 BBC14QN20TT BBC14QN20FF 11.25° Concentric Taper Bellmouth Blank Flange Tapers Concentric Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 782 1599 45° 22.5° All Flange Tee All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 DN900 DN1400 DN1200 16 16 16 16 16 25 25 25 25 25 524 403 2470 2470 Blank Flange 16 1100 760 25 1643 1010 16 Notes.Loose Puddle Flange 16 25 225 - For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 1635 1992 1735 2730 1070 1780 1772.0 1324.0 1100.0 955.0 700.0 993.0 634 993 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 59 51 Section 2: Product Range DN1600 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 27 37 Description Description Bends 45° RAPID Bend 22.5° 37 - 27 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 563bar 2025 284 SSC16CB00TT SSC16CB00FF 22.5° SSC16CD00TT SSC16CD00FF DN300**11.25° 16 SSC16CE00TT 25 SSC16CE00FF 1050 25 1050 153 1744 1173.0 DN400 DN300* SSC16UD2MTT 16 SSC16UD2MFF 25 16 1050 1050 1100 10501800 1967.0 DN1000 SSC16TD2VTT SSC16TD2VFF 16 1505 1150 2458.0 DN1600 SSC16TD2ETT SSC16TD2EFF 16 2170 1240 3859.0 DN1600DN1200 16 SSC16VE0BTT 25 SSC16VE0BFF 2170 25 1240 645 2604 1065.0 DN1400DN1400 SSC16VE0CTT 27 SSC16VE0CFF 37 25 350 350 1228 1009.0 DN1500 SSC16VE0DTT SSC16VE0DFF 25 400 Flange & Socket Piece SSC16BE20TT SSC16BE20FF 16 330 Flange & Spigot Piece SSC16BU20TT SSC16BU20FF 16 780 11.25° Flange on Double Socket Tee Flange on Double Socket Tee DN600** Concentric Taper Tapers Concentric DN1500 Flange & Socket Piece** Flange & Spigot Piece 27 16 27 16 37 25 37 25 16 25 25 1629 45° 153 25 1050 400 330 780 563 284 1090 1377 2304 1252 1218 2089.0 1479.0 1190.0 1046.0 1019.0 1143 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Flange joint sets are available to order, please contact your customer service representative. Notes.* Weights are toand bejoint used a guide. -For information on gaskets setsas (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 60 52 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1600 Flanged (PN16 Flanges) Description Description Bends Bend 45° BBC16CB20TT BBC16CB20FF 16 843 22.5° BBC16CD20TT BBC16CD20FF 16 564 11.25° BBC16CE20TT BBC16CE20FF 16 433 DN300** DN300* 16 BBC16UE2MTT 25 BBC16UE2MFF 1610 16 1050 1610 1050 1861 2317.0 DN1000 DN400 BBC16TE2VTT BBC16TE2VFF 16 1610 2065 1150 3230.0 DN1600 BBC16TE2ETT BBC16TE2EFF 16 2730 1240 DN1200 BBC16VE2BTT BBC16VE2BFF 16 1085 11.25° Concentric Taper Blank Flange Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 845 2273 45° 22.5° All Flange Tee All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 DN600** 16 16 16 16 25 25 25 564 433 25 1610 1100 1090 DN1400 DN800 BBC16VE2CTT 16 BBC16VE2CFF 25 16 2065 890 1120 DN1500 BBC16VE2DTT BBC16VE2DFF 16 890 BBC16QN20TT BBC16QN20FF DN900 DN1000 16 16 * Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83 DN1600 16 25 1750 25 25 2338 2446.0 1836.0 1530.0 Please enquire 2240 3921.0 1245.0 Please enquire1325.0 1344.0 1160 2603 2730 1240 Please enquire 2730 1240 3578 16 Notes.TapersonConcentric DN1200 16 that our fixed flange joint25 1085 - For information fixed flange joint sets please see page 81. Please note sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables DN1400 2325 16 25 890 Loose Puddle Flange 16 25 225 Blank Flange 16 25 1462.0 1615 1338 1996 702 1462 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 61 53 Section 2: Product Range DN1800 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 27 37 Description Description Bends 45° RAPID Bend 22.5° 11.25° Flange on Double Tee Socket Tee FlangeSocket on Double Flange & Socket Piece Tapers Concentric 45° SSC18CB00TT SSC18CB00FF 27 37 337 25 200 3126.0 22.5° SSC18CD00TT SSC18CD00FF 337 2070.0 16 SSC18CE00TT 25 SSC18CE00FF 1300 25 1300 200 1542.0 DN600**DN400* SSC18UV2NTT 16 SSC18UV2NFF 25 16 1300 1125 1200 1300 DN600* SSC18UV2RTT SSC18UV2RFF 16 1125 1200 Please 2385.0 DN800 SSC18TD2TTT SSC18TD2TFF 16 1360 enquire 2800.0 1230 DN900DN1800 16 SSC18TD2FTT 25 SSC18TD2FFF 1535 16 1245 2485 1380 DN1800DN1600 SSC18VE0ETT 16 SSC18VE0EFF 25 25 2660 427 1430 1267.0 SSC18BE20TT SSC18BE20FF 16 387 1330.0 SSC18BU20TT SSC18BU20FF 16 845 1359.0 DN1600 Flange & Spigot Piece Flange & Socket Piece** 16 27 16 25 37 * Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83 Flange & Spigot Piece 16 25 642 DN400**11.25° DN800 Concentric Taper 37 - 27 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 642bar 1535 427 25 387 25 850 1230 2345.0 5850.0 Notes.-For information on gaskets joint sets (Rapid and flange) please refercontact to ‘Sectionyour 3: Joints’ on page 67.service Please note that our fixed flange joint sets are CESWI 7th edition compliant Flange joint setsandare available to order, please customer representative. - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables * Weights are to be used as a guide. 62 54 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN1800 Flanged (PN16 Flanges) Description Description Bends Bend 45° 45° BBC18CB20TT BBC18CB20FF 22.5° Blank Flange 25 16 600 3725.0 BBC18CD20TT BBC18CD20FF 16 600 2675.0 BBC18CE20TT BBC18CE20FF 16 463 2140.0 DN300** DN900 16 BBC18TE2UTT 25 BBC18TE2UFF 1650 16 1155 1885 1245 1380 16 25 463 DN1800 BBC18TE2FTT BBC18TE2FFF 1650 16 3006 DN1200 BBC18VE2BTT BBC18VE2BFF 16 1445 DN600** DN1400 16 16 BBC18QN20TT 16 25 1300 25 1650 1200 25 3050 1320 BBC18QN20FF 16 Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant DN1800 25in these tables 3050 - Weights are provided for estimation purposes only and actual values16 may vary from those provided Tapers Concentric 905 22.5° DN400** Concentric Taper 16 Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 910 11.25° 11.25° All Flange Tee All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 DN1200 16 25 1445 DN1400 16 25 1250 DN1500 16 25 1250 DN1600 16 25 970 3350.0 6300.0 1960.0 Please 2016.0 enquire 1380 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 63 55 Section 2: Product Range DN2000 Push-fit (Rapid) Allowable Allowable Operating Pressure Test Pressure Product code (PFA) bar (PEA) bar Water Sewer 27 37 Description Description Bends 45° RAPID Bend 22.5° 27 Tee Socket Tee FlangeSocket on Double 355 45° SSC20CB00TT SSC20CB00FF 22.5° SSC20CD00TT SSC20CD00FF DN600**11.25° 16 SSC20CE00TT 25 SSC20CE00FF 11.25° Flange on Double 37 - DN1000DN600* 27 SSC20UV2RTT 16 Weight Key Dimensions Allowable Key dimensionsPer Weight Operating L mm H mm Unit (kg)* Per Unit Pressure L mm H mm (Kg) (PFA) 685bar 37 SSC20UV2RFF 25 25 200 25 1115 25 685 3702.0 355 2668.0 1310 200 2151.0 16 1580 1110 1370 16 1580 Please 3320.0 1315 enquire 16 2045 DN1000 SSC20TD2VTT SSC20TD2VFF DN1400 SSC20TD2CTT SSC20TD2CFF DN1800DN1800 27 SSC20VE0FTT 37 SSC20VE0FFF 472 25 472 1780.0 &Piece Socket Piece** FlangeFlange & Socket 16 SSC20BE20TT 25 SSC20BE20FF 395 16 395 1789.0 FlangeFlange & Spigot &Piece Spigot Piece SSC20BU20TT 16 SSC20BU20FF 25 16 885 885 1749.0 DN1400 Tapers Concentric Concentric Taper 16 25 Flange joint sets are available to order, on please contact your customer * Product offered with PN16 adjustable flange. For information joint sets please refer to page 83 2045 1430 1370 4480.0 1430 5750.0 service representative. * Weights are to be used as a guide. Notes.-For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables 64 56 ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. DN2000 Flanged (PN16 Flanges) Description Description Bends Bend 45° BBC20CB20TT BBC20CB20FF 16 980 3490.0 22.5° BBC20CD20TT BBC20CD20FF 16 650 2978.0 11.25° BBC20CE20TT BBC20CE20FF 16 495 2461.0 DN300** DN1000 16 BBC20TE2VTT 25 BBC20TE2VFF 1700 16 1265 2170 1370 5000.0 DN1400 DN500** BBC20TE2CTT BBC20TE2CFF 16 1700 2635 1430 6200.0 DN1200 BBC20VE2BTT BBC20VE2BFF 16 1825 11.25° Concentric Taper DN600** Blank Flange Tapers Concentric Weight Key Dimensions Allowable Key dimensions Per Operating Weight Per L mm H mm Unit (kg)* Pressure Unit (Kg) L mm H mm (PFA) bar 980 45° 22.5° All Flange Tee All Flange Tee Allowable Allowable Operating Pressure Test Product codePressure (PFA) bar (PEA) bar Water Sewer 16 25 16 16 16 16 25 25 25 25 DN1400 BBC20VE2CTT BBC20VE2CFF DN1600 DN1000 BBC20VE2ETT 16 DN1800 BBC20VE2FTT BBC20QN20TT BBC20QN20FF DN1400 DN1200 16 16 650 496 1700 1295 1315 16 1630 BBC20VE2EFF 25 16 2170 1350 1370 BBC20VE2FFF 16 1030 25 2635 25 1825 16 1430 2735.0 2770.0 Please 2660.0 enquire 2285.0 2660.0 Notes.- For information on fixed flange joint sets please see page 81. Please 16 note that our fixed flange joint sets are CESWI 7th edition DN1400 25 1630compliant - Weights are provided for estimation purposes only and actual values may vary from those provided in these tables DN1500 16 25 1630 DN1600 16 25 1350 DN1800 16 25 1030 Flange joint sets are available to order, please contact your customer service representative. * Weights are to be used as a guide. ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03. 65 57 Section 2: Product Range Valves and Accessories Saint-Gobain PAM UK offers a comprehensive range of valves and accessories for the water and sewerage industry. Our valves range includes: l ●Gate Gatevalves, valves,resilient resilient and metal faced and metal faced DN50-300 l l ● l ● l ● l ● ● DN50-300 Non return valves DN80-300 Flap valves Non returnDN80-600 valves DN80-300 Air valves Tidal flap valves DN80-600 Fire AirHydrants valves Buttefly valves Hydrants Buttefly valves Couplings and Adaptors Our range of adaptors and couplings offer sustainable solutions to pipeline connections. They are available as standard products or as part of specifically engineered packages to suit customer requirements. Our range includes: l ●Wide adaptors (50-300mm) Widetolerance tolerancecouplings couplingsand andflange flange adaptors (50-300mm) l ●Dedicated Dedicatedcouplings couplingsand andflange flangeadaptors adaptors(350-1200mm) (350-1400mm) l ●Dismantling Repair clamps (48-750mm) joints (50-1200mm) ●Flexlock l Dismantling jointsand (350-1200mm) couplings flange adaptors lRepair clamps 66 58 Section Section 3 Joints Joints 59 67 59 Section 3: Joints Jointing Systems Saint-Gobain PAM UK‘spipes systems pipesand andfittings fittingsare areavailable availablewith with aa range range of jointing jointng systems to suit a range of applications or installation needs. Cost effective alternatives to the use of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical or the Universal joint. Table 6: Pressure capabilities overview Table 4: Overview Non-anchored Blutop OD Water Blutop Vi Rapid Water Sewer Water 75 25 - - 16 90 25 - - 16 110 25 - - 16 Diameter Band Joint offer Anchored Joint offer Rapid Vi Universal Unanchored UTI DN600 Water Sewer WaterRapid Sewer Rapid Vi - - - - - - DN700-1200 DN1400-2000 - - - - - - Rapid - - Rapid 125 25 - - 16 25 - - 16Table 5:-Pressure-capabilities - DN Water Water Sewer Water Water Sewer 80 - 40 40 - 22 16 100 - 40 40 - 16 16 56 56 Unanchored 150 - 40 40 - 16 16 48 48 60 200 - 40 40 - 16 16 43 43 52 - 40 38 - 300 - 40 35 - 350 - 30 32 - 400 - 30 30 - 450 - 30 29 - 500 - 600 - *30 Class 40 28 Pipe 30 ** K9 26 Pipe 700 - 30/25 800 -1000 - 30/25 1200 - 25 1400 -2000 - 25 * Except DN2000. Please enquire Diameter Band UTI DN150 DN200-400 16 12 - - - - - - PAMLOCK - - - - - - - - - - - - - Water Sewer Water Sewer Water Sewer Water Sewer 60 60 - - - - - 64 - 62* Joint offer 64 64 Anchored Gaskets**- Mechanical Anchored** 3950 - 40*39 46 34 41 25 38 20 34 - 3220 - 60 - 50 - - 52 - 44 - - 40 - 25 - 41 - 37 - - 38 27 27 - - 35 N/A 35 25 2525 - 16 - - 16 32 32 N/A 23 23 - 16 30 30 22 22 - - 16 28 - 2616 30 N/A 30 20 2025 - 16 - - 12 25 13 11 16 11 9 16 40 - 36 31 - 28 23 -46 20 64 - 55 3944 - 30 - 16 DN1400-2000 10 8 N/A - - - Rapid Mechanical - 34 DN900-1200 - - 12 DN700-800 16 12 - - N/A Sewer - 16 DN450-600 - - Rapid Ve RapidSewer Anchor Water Rapid Mechanical Water Sewer Water 160 250 - Universal Anchored Gaskets Rapid Mechanical Anchored Ve PAMLOCK 27 - 18 30 - 27 16 - 29 - - - - - 27 27 16 16 - - 28-26 - - - - - 25 - 16 16 - - - - - - 25 - 16 16 - - Rapid Joint 29 28-26 - The Rapid - joint is- the standard - sewerage - application 25-16* 25-16* joint- for both- potable -water and for all sizes from DN80-2000. The introduction of internally and externally harmonised sockets for all Saint-Gobain PAM UK pipes and fittings offers substantial benefits to customers in the UK and world-wide. Harmonisation of sockets means that just one joint can be used for both potable water and sewer products, with easy identification of gaskets to ensure correct installation. The Rapid joint is a proven system and has been used successfully and extensively throughout Europe and the The Blutop Joint isfor a push-fit joint to be used with Saint-Gobain PAM UK’s Blutop range of rest of the World 50 years. products. Suitable for drinking water networks for sizes DN/OD75-160. It has been designed to last more than 100 years. How it works: Blutop Joint (non-anchored) The sealJoints is achieved by the compression of the main body of the elastomeric gasket. Blutop are compatible with PVC pipe conforming to EN 1452 or with HDPE pipe As the pressure in the main increases, the ‘fish-tail’ design of the gasket ensures conforming to EN 12201, i.e PVC and HDPE spigots conforming to the mentioned that standards the tightensinto proportionally the pressure. can seal be inserted Blutop pipe.to Please note that Blutop pipe spigots must not be fitted 68 60 into sockets designed for other joints (plastic, or other cast iron parts). Benefits: ● Quick to install and dismantle How does it work? ● Capable of angular deflection and longitudinal withdrawal with no loss of The seal is achieved by the compression of the main body of the elastomeric gasket. As performance the pressure in the main increases, the ‘concave’ design of the gasket ensures that the seal ● Provides opportunity to reduce the number of fittings tightens proportionally to the pressure. ● Flexible joint to cope with ground movement ● Easy identification of gaskets for water or sewerage ● One joint whatever the application Section 3: Joints Jointing Rapid Joint Systems Specification Saint-Gobain PAM UK pipes and fittings are available with a range of jointing systems Tables 6 & 7 give additional information regarding the joint specification and Benefits: to suit a range of applications or installation needs. Cost effective alternatives to the dimensions. l Ease of laying use of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical l Quick push fit joint with low insertion forces or the Universal joint. Tablel6: Fittings Water pipe: (EPDM gasket) designed with handles for easy of insertion l Angular deflection of up to 6 degrees Tablel4: Overviewof angular deflection and longitudinal withdrawal with no loss of Capable Pressure Rating (bar) performance Joint offer Pipe Length l Enables long bends without the use ofAllowable fittings Allowable Allowable DN Pipe Class Diameter Band l Additional safety against the hazards of earth and trench movements (mm) Operating Anchored Test Pressure Deflection Unanchored Gaskets Mechanical Anchored Pressure (PFA) (PEA) (Degree) UTI DN600 Rapid Rapid Anchor Rapid Mechanical 60 Class 40 64 82 5 6000 DN700-1200 Rapid gasket N/A Rapid Mechanical Table 7: Blutop pipe, non-anchored 80 Class 40 64 82 5 5500 DN1400-2000 Rapid N/A PAMLOCK Allowable Allowable 100 64 82Operating 5 5500 DN/OD Class 40 Pipe Class Deflection (Degree) Pressure (PFA) Class 40 64 82 5 6000 Table 125 5: Pressure capabilities 75 C25 25 6 150 Class 40 62 79 offer 5 5500 Joint 90 Band C25 25 6 Diameter 200 110 Class 40Unanchored 50 65 5 5500 Anchored Gaskets** Mechanical Anchored** C25 25 6 250DN150 Class 40 64 - 62* 43 UTI 125 C25 56- 25 25 40 5 5500 64 - 55 6 300 160 Class 40 50 - 40* 40 DN200-400 C25 53- 20 25 23 5 5500 44 - 30 6 350 Class 40 40 - 36 40 53- 18 4 5500 27 30 - 27 Note.- DN450-600 Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculate for the above pipes by using the following formulas: DN700-800 N/A 25 - 16 400 Class 40 34 - 32 40 53 4 5500 PMA = PFA x 1.2 PEA = PMA + 5 bar DN900-1200 450 K9 31 - 28 40 N/A 53 4 16 5500 DN1400-2000 500 K9 28 - 26 38 N/A 51 4 25 - 16 5500 600 K9 36 48 4 5500 Rapid Joint700 K9 34 46 4 5500 800 K9 32 43 4 5500 * Class 40 Pipe ** K9 Pipe The Rapid joint is the standard for water and sewerage application The Rapid standardjoint joint31 forboth bothpotable potable application 900 joint is theK9 42 water and sewerage 4 7000 for all introduction of of internally andand externally for all sizes sizesfrom fromDN80-2000. DN80-2000.The The introduction internally externally 1000 sockets K9 all 30 PAM 41 and 4 offers 7000 harmonised pipes and fittings fittings offers substantial harmonised sockets for for all Saint-Gobain Saint-Gobain PAMUK’s UK pipes substantial benefits to customers in the UK and world-wide. Harmonisation ofofsockets means that benefits 1100to customers K9in the UK and29world-wide. Harmonisation 40 4 sockets means 8190 that just one joint can be used for both potable water and sewer products, with just one joint can be used for both potable water and sewer products, witheasy easy 1200 K9 to 28 39 The 4jointisisa aproven 8180 identification of installation. identification of gaskets gaskets toensure ensurecorrect correct installation. TheRapid Rapidjoint proven system and system and has has been been used used successfully successfullyand andextensively extensivelythroughout throughoutEurope Europeand andthe the 1400 K9 28 38 3 8170 rest of the World for over 50 years. rest of the World for 50 years. 1500 K9 27 37 3 8160 How it works:K9 1600 27 37 3 8160 The seal is achieved by the compression of the main body of the elastomeric gasket. is achieved the compression of the main body of the elastomeric gasket. 1800 K9 26 36 2.5 8140 increases, the ‘fish-tail’ design of theofgasket ensures that the As the internal pressurepressure in the main increases, the ‘fish-tail’ design the gasket ensures that sealseal tightens proportionally to the the tightens proportionally topressure. the 2000 K9 26 pressure. 36 2 8130 60 Benefits: ● Quick tolength install and weight dismantle Note: Pipe may vary from the detail provided in these tables. ● Capablenegative of angular deflection and longitudinal with noexternal loss of pressure Allowable internal pressure DN60-2000 iswithdrawal -1 bar, allowable performance is +3 bar. ● Provides opportunity to reduce the number of fittings ● Flexible joint to cope with ground movement ● Easy identification of gaskets for water or sewerage ● One joint whatever the application 69 61 Rapid Joint Specification Tables 8 & 9 give additional information regarding the joint specification and dimensions. Tables 6& 7 give additional information regarding the joint specification and Table 8: Water pipe (EPDM gasket) dimensions. Allowable Allowable Rapid Gasket DN Pipe Class Operating Deflection Water (EPDM) Table 6: Water pipe: (EPDM gasket) Pressure (PFA) (Degree) Prod Code 80 C40 100 DN150 200 60250 300 80 350 100 40 5 Pressure Rating (bar) C40 40 Allowable Pipe ClassC40 Allowable 40 Operating Test Pressure C40Pressure (PFA) 40 (PEA) Class 40 C40 Class 40 Class 40 400 C40 C30 64 64 64 C30 40 82 40 30 55 5 185406 Pipe Length 185407 (mm) 185408 185409 6000 185410 82 5 82 5 82 5 6000 79 5 5500 30 4 4 5500 185411 5500 185412 125 Class 40 150 Class 40 200600 Class 40 C30 50 30 65 54 5500 185415 250700 C25*/C30 Class 40 43 25/30 56 54 JSB70BA 5500 300800 C25*/C30 Class 40 40 25/30 53 54 JSB80BA 5500 450 500 900 350 1000 400 C30 C30 C25/C30* Class 40 C25/C30* Class 40 1200 64 5 Allowable 5 Deflection 5 (Degree) 185405 62 40 30 30 25/30 4 4 4 185413 185414 JSB90BA 53 4 53 4 53 4 5500 38 51 25 43 5500 JSC16BA 40 C25 25/30 25 4 JSC10BA 5500 JSC12BA 450 K9 500 1600 K9 600 1800 K9 C25 36 25 48 4 2.5 5500 JSC18BA 2000 700 K9 C25 34 25 46 42 JSC20BA 5500 1400 C25 C25 40 4 5500 25 3 JSC14BA *Preferred option 800 K9 32 43 4 5500 Notes.- For information on product codes, weights and lengths for water pipe please refer to table 1 & 2 on page 15 - Allowable pressure DN80-DN2000 900negative internalK9 31 is -0.9 bar, allowable 42external pressure is4+5 bar 7000 -Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: K9 30 41 4 7000 PMA1000 = PFA x 1.2 PEA = PMA + 5 bar 1100 K9 29 40 4 8190 1200 K9 28 39 4 8180 1400 K9 28 38 3 8170 1500 K9 27 37 3 8160 1600 K9 27 37 3 8160 1800 K9 26 36 2.5 8140 2000 K9 26 36 2 8130 Note: Pipe length and weight may vary from the detail provided in these tables. Allowable negative internal pressure DN60-2000 is -1 bar, allowable external pressure is +3 bar. 70 61 Section 3: Joints Table Table7: 9:Sewer SewerPipe: Pipe (Nitrile (Nitrile gasket) gasket) DN DN 80 100 80 150 200 100 Allowable Operating Allowable Deflection Pressure Rating (bar) Pressure (PFA) (Degree) Allowable Allowable Allowable 40 5 Operating Test Pressure Deflection 5 Pressure (PFA) 40 (PEA) (Degree) 64 64 250 40 40 82 82 38 5 5 5 JSA80BB (mm) JSB10BB JSB15BB 5500 JSB20BB 5 5500 5 6000 5 JSB25BB 125 64 150350 59 32 76 4 5 5500 JSB35BB 200400 45 30 59 4 5 JSB40BB 5500 300 450 250 38 500 35 29 82 Rapid Gasket Sewer (Nitrile) Prod Code Pipe Length 51 28 5 4 JSB45BB 5 5500 5 5500 4 JSB50BB 300 35 350700 32 29 43 4 4 5500 JSB70BB 400800 30 28 41 4 4 JSB80BB 5500 600 900 450 29 1000 26 27 47 JSB30BB 40 26 4 4 JSB90BB 4 5500 4 5500 4 JSC10BB 500 28 6001400 26 28 36 3 4 5500 JSC14BB 7001600 29 27 40 3 4 JSC16BB 5500 1200 1800 800 28 900 27 2000 29 27 26 38 JSB60BB 38 37 4 2.5 2 JSC12BB JSC18BB 4 5500 4 7000 JSC20BB Notes.- For information on product codes, weights and lengths for sewer pipe please refer to table 3 on page 16 1000 26 36 4 7000 - Allowable negative internal pressure DN80-DN2000 is -0.9 bar, allowable external pressure is +5 bar -Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: 1100 29 40 4 8190 PMA = PFA x 1.2 PEA = PMA + 5 bar 1200 28 39 4 8180 1400 28 38 3 8170 1500 27 37 3 8160 1600 27 37 3 8160 1800 26 36 2.5 8140 2000 26 36 2 8130 Note: Pipe length and weight may vary from the detail provided in these tables. Allowable negative internal pressure DN80-2000 is -1 bar, allowable external pressure is +3 bar. 62 71 DN1400-2000 Rapid N/A PAMLOCK Table 5: Pressure capabilities Diameter Band Anchored Anchored Solutions Solutions UTI DN150 Joint offer Unanchored 64 - 62* Anchored Gaskets** Mechanical Anchored** 40 - 25 64 - 55 WhyWhy doDN200-400 pipelines do pipelines need need anchoring? 50 - 40* anchoring? 23 - 20 44 - 30 Pressure Pressure pipelines pipelines are subject are subject to forces forces at changes at changes of direction, direction, blank ends, blank valves, ends, DN450-600 40to - 36 27of- 18 30 -valves, 27 taperstapers etc. Atetc. these At points these points restraint restraint is required is required to avoid to joint avoidseparation. joint separation. DN700-800 34 - 32 N/A 25 - 16 Saint-Gobain Saint-Gobain PAM UK PAM offers UK offers a wide arange wide of costofeffective cost effective self anchoring self anchoring solutions solutions DN900-1200 31 - 28 range N/A 16 for for such situations. such situations. These These solutions solutions eliminate eliminate the need the for need thrust for thrust blocks blocks so pipelines so pipelines can can * Class 40 Pipe DN1400-2000 28 26 N/A 25 be installed in areas in where areas where space space is limited is limited or in unstable or in unstable groundground conditions conditions where16 where ** K9 Pipe be installed thrustthrust blocksblocks are notare annot option. an option. Rapid Joint Rapid Rapid Anchor Anchor Blutop ViTheJoint Rapid joint is the standard joint for both potable water and sewerage application for sizes fromisuses DN80-2000. The ofSaint-Gobain internally and externally Blutop Joint a push-fit joint tointroduction besocket used PAM UK’s The Rapid Theall Rapid Anchor Anchor joint joint the uses same the socket same as thewith as push the fit push version. fit version. The gasket The Blutop gasket range of harmonised sockets for all Saint-Gobain PAM UK pipes and fittings offers substantial products. Suitable for drinking water sizes OD75-160. It has been designed to features features stainless stainless steel teeth steel moulded teeth moulded into networks the into rubber. thefor rubber. benefits to customers in the UK and world-wide. Harmonisation of sockets means that last more than 100 years. can be used for both potable water and sewer products, with easy Howjust How it one works: itjoint works: The Blutop Vi Joint is the to anchored version installation. of the BlutopThe Joint andjoint can be in all pipes identification of gaskets ensure correct Rapid is afitted proven When When the joint the is joint under is under pressure pressure the teeth the grip teeth the grip pipe the spigot pipe spigot and prevent and prevent separation separation and fittings within the Blutop range. The gasket features stainless steel teeth moulded system and has been used successfully and extensively throughout Europe and the into of the of joint. the joint. Rapid Anchor Anchor gaskets gaskets can only canbeonly used beonce, used although once, although the joint thecan joint becan be the rubber. rest ofRapid the World for 50 years. remade remade using ausing new agasket. new gasket. How How itit works: works 60 Benefits: Benefits: seal isjoint achieved by the compression ofgrip the the main body of the elastomeric gasket. of ● LowThe ● When the is under pressure the teeth pipe spigot and prevent separation cost, Low high cost, performance high performance pipeline pipeline anchorage anchorage As the pressure in the main increases, the ‘fish-tail’ design of the gasket ensures ● Quick ● theQuick joint, making this a self-restrained joint. The Blutop Vi gasket can only be usedthat once, and easy and toeasy install to install the sealthe tightens proportionally the pressure. ● Eliminates ● although the joint can be using a new Eliminates need thefor need thrust forre-made thrust blockstoblocks at changes at changes ingasket. direction in direction ● DN80-600 ● DN80-600 Benefits: ● Proven ● Proven solution solution over many over many years years Benefits: ● Quick to unstable install and dismantle ● Ideal ● for Ideal unstable for ground ground or where or where space space is limited is limited l Ease of laying ● Capable of angular deflection and longitudinal withdrawal with no loss of l Quick push fit joint with low insertion forces l the To determine To performance determine number the number of anchored of anchored joints required joints required please please contact contact Technical Technical Sales Sales Fittings designed with handles for easy of insertion ● opportunity to of fittings l Provides Angular of930 upreduce to 6 degrees Department, Department, Tel: deflection 0115 Tel:930 0115 0650/0700 0650/0700 orthe usenumber or PipeSpec. use PipeSpec. For guidance For guidance on how ontohow install to install ● Flexible lEnables joint to cope withwithout ground movement long bends the of fittings Rapid Rapid Anchor Anchor gaskets, gaskets, please please request request our Installation ouruse Installation Guide.Guide. This isThis available is available to to l identification Additional safety againstfor thewater hazards of earth and trench movements ● Easy ofwww.saint-gobain-pam.co.uk gaskets or sewerage download download from our from website, our website, www.saint-gobain-pam.co.uk or call or our call Brochure our Brochure Hotline, Hotline, l Low cost, high performance pipeline anchorage ● One joint whatever the application Tel: 0800 Tel: 028 0800 2134. 028 2134. l Eliminates the need for thrust blocks at changes in direction Rapid Rapid AnchorAnchor Joint utilises Joint utilises EPDM EPDM gaskets. gaskets. EPDM EPDM may not may benot suitable be suitable for all for sewerage all sewerage applications, applications, pleaseplease consultconsult Technical Technical Sales Department Sales Department for information, for information, Tel: 0115 Tel:930 0115 930 0650/0700. 0650/0700. Table 10: Blutop pipe, Vi gasket Allowable PAM UK’s Blutop range of The Blutop Joint is aGaskets push-fit joint be used withcoded. Saint-Gobain Note: Rapid Note: Rapid Anchor Anchor Joint Joint Gaskets are notto are colour not colour coded. Allowable DN/OD Pipe Class Operating (Degree) products. Suitable for drinking water networks for sizes OD75-160. It hasDeflection been designed to Pressure (PFA) last more than 100 years. 75 C25 16 6 Blutop Joints are compatible with PVC pipe conforming to EN 1452 or with HDPE pipe 90 C25 16 6 conforming to EN 12201, i.e PVC and HDPE spigots conforming to the mentioned standards 110 into Blutop pipe. C25 6 fitted can be inserted Please note that Blutop 16 pipe spigots must not be into sockets 125designed for other joints C25 (plastic, or other cast 16iron parts) 6 C25 16 6 How does160 it work? The seal is achieved by the compression of the main body of the elastomeric gasket. As Note.the pressure in the main increases, the operating ‘concave’ design ofcan the gasket ensures that the seal Allowable test pressure (PEA) and allowable maximum pressure (PMA) easily be calculated for the above pipes by using the following formulas: tightens proportionally to the pressure PMA = PFA x 1.2 PEA = PMA + 5 bar 72 63 63 such situations. These solutions eliminate the need for thrust blocks so pipelines can be installed in areas where space is limited or in unstable ground conditions where thrust blocks are not an option. Universal Rapid Locked Rapid Vi Joint Rapid Anchor Universal Rapid Locked joint is available diameters from DN80-1200. The joint The Vi joint uses the same as thein non-anchored version. The The Rapid Rapid Anchor joint uses the socket same socket as the push fit version. The gasket gasket is capable of operating pressure of up to 64 bar (depending on diameter) and is the features stainless steel teeth moulded into the rubber. features stainless steel teeth moulded into the rubber. joint used on PAM Directional pipes. How it works: How itjoint work: When isisunder When the the joint underpressure pressurethe theteeth teethgrip gripthe thepipe pipespigot spigotand andprevent preventseparation separation Anchorage provided by agaskets locking ring which abutsalthough a weld bead onthe the pipe spigot of the Vi gaskets can only be used the joint can becan the joint. joint.isRapid Rapid Anchor can only beonce, used once, although joint be to prevent using joint separation. remade aa new new gasket. gasket. Benefits: Benefits: ● system pipeline anchorage ● Boltless Low cost,anchoring high performance ● Up to 64 working pressure ● Quick andbar easy to install ● Eliminates Used on PAM pipe blocks at changes in direction ● theDirectional need for thrust ● Up to 3° angular deflection ● DN80-600 ● be solution used in trenchless ● Can Proven over manyapplications years ● Ideal for unstable ground or where space is limited Universal Rapid Locked Joint Specification: Section 3: Joints To determine the number number of of anchored anchored joints jointsrequired requiredplease pleasecontact contactTechnical TechnicalSales Sales Department, Tel: 0115 930 0700 or use PipeSpec. For guidance on how to install Rapid Tel: 0115 930 0650/0700 or use PipeSpec. For guidance on how to install Table 14 provides additional information regarding joint performance. Vi gaskets, please request our request Installation This isGuide. available toisdownload Rapid Anchor gaskets, please our Guide. Installation This available from to our website, orand call Sewer our Brochure Hotline, Tel:Brochure 0800 028Hotline, 2134. download from ourRapid website, www.saint-gobain-pam.co.uk or call our Table 14:www.saint-gobain-pam.co.uk Universal Locked: Water Tel: 0800 028 2134. Rapid Vi Joint utilises EPDM gaskets. EPDM may notRating be suitable Pressure (bar) for all sewerage applications, consultEPDM Technical Sales EPDM Department forbe information, Rapid Anchorplease Joint utilises gaskets. may not suitable forTel: all0115 sewerage Pipe930 0700. Allowable Pipe applications, please consult Technical Sales Department for information, Tel: 0115 Allowable Allowable Length930 DN Operating Class Note: Rapid Vi Gaskets are not colour coded.Test Pressure Deflection 0650/0700. (mm) Pressure (Degree) (PEA) (PFA) Note: Rapid Anchor Joint Gaskets are not colour coded. 80 Vi Joint K9 64 82 3 5960 Rapid Specification Rapid Anchor Joint Specification Tables 11 to 13 give additional information regarding the joint specification. 100 K9 64 82 3 5960 Tables 8, 9 & 10 give additional information regarding the joint specification. 55 CL or System 71 XL) - Rapid Vi 3 joint, 5990 Table150 11: Water pipe K9 (Natural, System EPDM anchor gasket Table 8: Rapid (EPDM Gasket) Water Pipe, C40 200 K9 44 58 3 5960 Allowable Allowable 250DN K9 Pipe Class39 52Pressure Rating 3 (bar) 5960 Operating Deflection Pressure (PFA) Allowable (Degree) Allowable Allowable DN Pipe Class 300 K9 37 49 3 5960 Operating Test Pressure Deflection 80 C40 22 5 (PEA) 3 (Degree) 350 K9 32Pressure (PFA) 43 5970 100 C40 60 400 150 K9 C40 C40 80 450200 K9 100 500250 K9 125 300 600 K9 350 150 700 K9 400 200 800 K9 450 C40 16 30 C40 30 C40 C40 30 C40 C40 C40 C30 C40 C30 C30 27 25 25 25 5 35 3 5 5 5970 32 34 5 5970 23 16 41 32 4 2 5 5970 22 16 37 31 3 2 5 5970 35 26 3 2 5 6950 35 24 2 1.5 4 6890 23 16 41 16 41 18 16 16 16 13 2 63 250 C40 16 24 4 900 K9 25 35 1.5 6870 500 C30 11 2 300 C40 16 24 3 1000600 K9 25 12 6880 C30 10 35 350 C40 20 29 3 K9 25 35 1 8150 Note.- 1100 -For information on product codes, weights and lengths for both system CL or system XL, please refer to tables 1 & 2 on page 15 400 C40 20 29 2be calculated by using -Allowable test pressure (PEA)K9 and allowable maximum 1200 25 operating pressure 35 (PMA) for the above 1 pipes can easily8150 the following formulas: PMA = PFA x 1.2 Table Rapid PEA = 9: PMA + 5 barAnchor (EPDM Gasket) Water Pipe, K9 Pressure Rating (bar) 73 69 Section 3: Joints Table 12: Anchor Push-fit Anchor Gaskets (Rapid Vi) - EPDM Rapid Joint Specification Tables 8, 9 & 10 give additional information regarding the joint specification. DN Product Code JSA80CA Table 8: Rapid80(EPDM Gasket) Water Pipe, C40 DN 100 JSB10CA 150 JSB15DA* 200 Pressure Rating (bar) Allowable Pipe Class JSB20DA* Operating Pressure JSB25DA*(PFA) 250 Allowable Test Pressure (PEA) Allowable Deflection (Degree) 60 300 C40 25 JSB30CA 35 5 80 350 C40 23 JSB35CA 32 5 100 400 C40 JSB40CA 23 32 5 125 450 C40 JSB45CA 31 5 26 5 16 24 4 16 24 4 Table 13: anchor gasket 24 300Sewer pipe-Rapid C40 Vi joint, EPDM16 3 150 200 500 600 22 JSB50CA C40 18 JSB60CA C40 *New anchor gasket developed by Saint-Gobain 250 350 DN 400 C40 Allowable C40 Operating C40 Pressure (PFA) Allowable 20 Deflection 20 (Degree) 16 5 80 29 3 29 2 Table 9: Rapid Anchor (EPDM Gasket) Water Pipe, K9 100 16 5 150 16 5 DN 200 Pipe Class 16 250 12 60300 K9 12 40 3 350 12 3 80 400 K9 100 K9 125 K9 150 K9 200 K9 450 500 600 12 11 9 8 Allowable 4 Operating 4 Pressure (PFA) 32 32 28 25 20 2 2 2 2 Pressure Rating (bar) Allowable Test Pressure (PEA) Allowable Deflection (Degree) 53 5 43 5 43 5 39 5 35 5 29 4 Notes.- Rapid anchor gaskets are manufactured from EPDM rubber for further information on gaskets please refer to table 12 - For information weights and lengths please 250 on product codes,K9 20refer to table 3 on page 2916 4 -Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas: 300 K9 20 29 3 PMA = PFA x 1.2 PEA = PMA + 5 bar 350 K9 25 35 3 Nitrile anchor gaskets are currently being developed by Saint-Gobain PAM UK and are 400to be available in K92012. The above23table will be updated 32 accordingly in 2 due expected course. 450 K9 22 31 2 500 K9 19 28 2 600 K9 18 26 2 Following the introduction of the new BS EN 545, Saint-Gobain PAM UK are introducing C30 pipe in 2010. The Rapid Anchor Joint will be available for C30 pipes. 74 64 ection 3: Section Joints 3: Joints Joints ction 3: 3: Joints Advanced Solutions Advanced Solutions Universal Joint Universal Joint Advanced Advanced Solutions Solutions Universal Joint Universal Joint For very demanding applications such as trenchless installation or for restraint requirements under high pressures Saint-Gobain PAM UK recommends the Universal Joint. The Universal joint offers boltless restraint solutions featuring a double For very applications such as installation or restraint restrained chambered socket design. The jointinstallation uses the same sealing and gasket For very For demanding very demanding demanding applications applications suchUniversal as such trenchless as trenchless trenchless installation or for restraint or for forsocket restraint requirements under high pressures Saint-Gobain PAM UK recommends the Universal as the Rapid joint, with a second chamber providing for anchorage using either an requirements requirements under under high pressures high pressures Saint-Gobain Saint-Gobain PAM UK PAM recommends UK recommends the Universal the Universal Joint. The Universal joint offers boltless restraint solutions featuring a double anchored gasket or a weld bead and locking ring. Joint. Joint. The Universal The Universal joint offers joint offers boltless boltless restraint restraint solutions solutions featuring featuring a double a double chambered socket design. The joint uses the same sealing and For very For demanding very demanding applications applications suchUniversal as such trenchless asuses trenchless installation installation or for restraint or forsocket restraint chambered chambered socket socket design. design. The Universal The Universal joint jointthe uses same the sealing same sealing socket socket and gasket and gasket gasket Note: A selected range of Universal Rapid Fittings are available. Please contact anchorage using either an the as the joint, a chamber providing for anchorage using either an requirements under under high pressures high pressures Saint-Gobain Saint-Gobain PAM PAM recommends recommends the Universal the as the requirements as Rapid the Rapid Rapid joint, with joint, awith with second a second second chamber chamber providing providing forUK anchorage forUK anchorage using either using either anUniversal an Technical Sales Department for further details, Tel: 0115 930 0650/0700. anchored or a weld bead and locking ring. Joint. Joint. Thegasket Universal Thegasket Universal boltless boltless restraint restraint solutions featuring featuring a double a double anchored anchored gasket or ajoint weld or offers ajoint bead weldoffers and bead locking and locking ring. ring. solutions Universal Universal Joint Joint Universal Universal Joint Joint chambered chambered socketsocket design.design. The Universal The Universal joint uses jointthe uses same the sealing same sealing socketsocket and gasket and gasket Note: A selected range of Universal Rapid Fittings are available. Please contact the Note: Note: selected selected range of Universal of Universal Rapid Rapid Fittings Fittings arefor available. arefor available. Please Please contact contact the as theA as Rapid theARapid joint, with joint,range awith second a second chamber chamber providing providing anchorage anchorage using either using either an the an Technical Sales Department for further details, Tel: 0115 930 Technical Technical Sales Sales Department for further forlocking further details, details, Tel: ring. 0115 Tel:930 0115 0650/0700. 930 0650/0700. 0650/0700. anchored anchored gasketDepartment gasket or a weld or abead weld and bead and locking ring. The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor Note: A Note: selected A selected range of Universal of Universal Rapid Rapid Fittings Fittings are on available. are available. Please Please contact contact the thea operates uprange to a pressure of 25 bar (depending diameter). There is no need for Technical Technical Sales Department Sales Department for further for further details, details, Tel: 0115 Tel: 930 0115 0650/0700. 930 0650/0700. weld bead on the pipe spigot. The Universal Rapid Anchor is in Universal Anchor Universal Rapid Anchor joint is available available in DN80-600. DN80-600. Universal Rapid Anchor The Universal Rapid Rapid Anchor joint in DN80-600. DN80-600. Universal RapidViRapid Anchor The Universal Vi joint isjoint available in Universal Rapid operates up to a operates up to a pressure of 25 bar (depending on diameter). There is no need for How it works: pressure of 60 bar depending on diameter. There is no need for a weld bead on thea (water) depending on diameter. is no need a weld operates to a pressure of 25 bar (depending onThere diameter). There is no need for aon the operates up to aup pressure of 25 bar (depending on diameter). There is no for need for abead weld bead on the pipe spigot. pipe spigot. weld bead on the pipe spigot. weld bead on the pipe spigot. Anchorage is provided by the use of a separate Universal anchoring gasket with The Universal Universal Rapid Rapid Anchor Anchor joint isjoint is grip available inthe DN80-600. in DN80-600. Universal Universal Rapid Anchor Anchor The Universal Rapid Vi jointteeth available in DN80-600. Universal Rapid ViRapid operates up to a moulded-in stainless steel to pipe spigot to avoid joint separation. How it works: pressure of 60 bar (water) depending on diameter. There is no need for a weld bead operates toit aup pressure to a pressure of 25 bar of 25 (depending bar (depending on diameter). on diameter). There There is no need is nofor need a for aon the Howoperates How itupworks: works: pipe spigot. weld bead weld on bead theon pipe thespigot. pipe spigot. Anchorage is the of Universal anchoring Benefits: Anchorage Anchorage is provided is provided provided by theby by use the of use use a separate of a a separate separate Universal Universal anchoring anchoring gasketgasket gasket with with with ● Boltless anchoring moulded-in stainless steel teeth grip the pipe to avoid joint solution moulded-in moulded-in stainless stainless steel teeth steel to teeth gripto tothe grip pipe thespigot pipe spigot spigot to avoid to joint avoidseparation. joint separation. separation. HowHow works: itpush-fit works: ● it Simple joint with separate anchoring gasket ● Benefits: Up to 25 bar working pressure Anchorage Anchorage is provided is provided by theby use the of use a separate of a separate Universal Universal anchoring anchoring gasketgasket with with Benefits: Benefits: ● Boltless anchoring solution ● Boltless ● Boltless moulded-in moulded-in stainless stainless steel teeth steel to teeth griptothe grip pipe thespigot pipe spigot to avoid to joint avoidseparation. joint separation. anchoring anchoring solution solution ● Simple push-fit joint with separate anchoring gasket ● Simple ● Simple push-fit push-fit joint with joint separate with separate anchoring anchoring gasketgasket ● Up to 25 bar working pressure ● ● Benefits: Benefits: Up to 25 bar to 60 25 working barworking working pressure pressure Up to bar pressure (water) working pressure Universal Rapid Anchor Universal Rapid Anchor Vi Universal Universal Rapid Rapid Anchor Anchor Joint Rapid Vi (Anchor) Vi Universal Universal Rapid Rapid Anchor Anchor Rapid Vi (Anchor) Universal Rapid Anchor Joint Specification: ● ● Boltless Boltless anchoring anchoring solution solution Table 13 provides additional information regarding the joint performance. ● Simple ● Simple push-fit push-fit joint with joint separate with separate anchoring anchoring gasketgasket Universal Rapid Anchor Joint Specification: Universal Rapid Anchor Joint Specification: Universal Rapid Anchor Joint Specification: Rapid Vi Joint Specification: ● ● Up to 25 Up bar to 25 working bar working pressure pressure Universal Rapid JointRapid Specification: Table 18 13:Vi Anchor, Water andregarding Sewer Pipe, Tables &Universal 19 provide additonal information theK9 joint performance. Table 13 additional information regarding the joint performance. 14 15additional provide additional information regarding joint performance. Table 18: Universal Rapid Vi, water TableTables 13 Table provides 13&provides provides additional information information regarding regarding the joint thethe performance. joint performance. Pressure Rating (bar) Pipe Table 14: Universal Rapid Vi, water Allowableand Sewer Pipe, K9 Pipe Code Table 13: Rapid Pipe Anchor, Allowable Pipe Length Allowable Prod Allowable PipeSewer Table Allowable 13: Table Universal 13: Universal Universal Rapid Rapid Anchor, Anchor, Water Water Water and andSpigot Sewer Pipe, K9 Pipe, K9 DN OD Socket OD Universal Operating DN Code Pipe ClassTableOperating Deflection Length Weight Class Deflection Test Pressure 13 Table provides 13 provides additional additional information information regarding regarding the(ØDE) joint theperformance. joint performance. Prod Code mm mm (ØDE) Anchoring (mm) Prod Allowable Allowable Pipe Pipe Pressure Rating (bar) Pressure Pipe Pressure (PFA) (Degree) (mm) (Kg/m) Pressure Pressure Rating Rating (bar) (bar)(Degree) Spigot OD Socket OD Universal (PEA) DN Code Pipe Class Operating Deflection Length Weight Pipe Gasket Allowable (PFA) mm (ØDE) mm (ØDE) Anchoring Pipe Pipe Allowable Allowable Pipe Pipe Pressure (PFA) (mm) (Kg/m) Allowable Allowable 13: Table Universal 13: Universal Rapid Rapid Anchor, Anchor, Water Water and and Sewer Pipe, Pipe, K9159 Pipe(Degree) Pipe 80 NGA80N60 C100 Table 60 3 5970Sewer 98 K9 16.0 ANA80CA6 Allowable Allowable Operating DN DN DN LengthLength Length 80 K9 25 Allowable 35 Allowable 3 5960Gasket Operating Deflection Test Pressure Class Class Class Operating Deflection Test Pressure Test118 Pressure Deflection 16.0 Pressure 100 NGB10N60 56 188 19.5 ANB10CA6 80 NGA80N60 C100 60 3 5970 98 159 ANA80CA6 (mm) (mm) (mm) Rating Pressure Rating (bar) (bar) Pressure 100 K9 Pressure 25 Pressure 35 3 5960 (Degree) (PEA) (Degree) (PEA) (PEA) (Degree) (PFA) Pipe Pipe Allowable (PFA) (PFA) 150 NGB15N60 C64 48 170 230 29.0 ANB15CA5 100 NGB10N60 C100 56 3 Allowable 5970 118 188 19.5 ANB10CA6 Pipe Pipe Allowable Allowable 150 K9 25 Allowable 35 Allowable 3 5990 Length DN Length 80 K9 25 35 3 5960 Operating Operating 80 DN K9 25 35 3 5960 80 K9 25 35 3 5960 Class Class 200 NGB20N60 C64 43 3 5970 222 290 40.0 ANB20CA4 150 NGB15N60 48 230 ANB15CA5 Deflection Test Pressure Test170 Pressure Deflection 29.0 (mm) (mm) 200 K9 Pressure 25 35 3 5960 Pressure 100 K9 25 35 3 5960 100 100 K9 25 35 (PEA) 3 (Degree) 5960 5960 K9 25 35 (Degree) 3 (PEA) 250 NGB25N60 C50 39 274 350 52.5 ANB25CA4 200 NGB20N60 C64 43 3 5970 222 290 40.0 ANB20CA4 (PFA) (PFA) 250 K9 25 35 3 5960 150 K9 25 35 3 5990 150 K9 25 35 3 5990 150 K9 25 35 3 5990 80 39 K9 25 5970 35 274 3350 5960 5960 K9 25 35 300 NGB30N60 34 80 326 408 3 67.5 ANB30CA4 250 NGB25N60 C50 3 52.5 ANB25CA4 300 K9 25 35 3 5960 200 K9 25 35 3 5960 200 K9 25 35 3 5960 200 K9 25 35 3 5960 10034 K9 25 5970 35 326 3408 5960 5960 K9 25 35 350 NGB35N60 C40 25 100 378 463 3 83.5 JNB35CA 300 NGB30N60 C50 3 67.5 ANB30CA4 350 K9 25 35 3 5970 250 K9 25 35 3 5960 250 K9 25 35 3 5960 250 K9 25 35 3 5960 15025 K9 25 5970 35 378 3463 5990 5990JNB35CA K9 25 35 400 NGB40N60 20 150 429 510 3 98.0 JNB40CA 350 NGB35N60 C40 3 83.5 400 K9 20 29 3 5970 300 K9 25 35 3 5960 300 K9 25 35 3 5960 300 K9 25 35 3 5960 20020 K9 25 5970 35 429 3510 5960 5960JNB40CA K9 25 35 450 NGB45N60 16 200 480 570 3 117.5 JNB45CA 400 NGB40N60 C40 3 98.0 450 K9 16 24 3 5970 350 K9 25 35 3 5970 350 K9 25 35 3 5970 350 K9 25 35 3 5970 25016 250 K9 25 5970 35 480 3570 5960 5960JNB45CA K9 25 35 500 NGB50N60 2 532 625 3 139.0 JNB50CA 450 NGB45N60 C40 3 117.5 500 K9 16 24 2 5970 400 K9 20 29 3 5970 400 K9 20 29 3 5970 400 K9 20 29 3 5970 30016 300 K9 25 5970 35 532 3625 5960 5960JNB50CA K9 25 35 600 NGB60N60 635 740 3 188.0 JNB60CA 500 NGB50N60 C40 2 139.0 600 K9 16 24 2 5970 450 K9 16 24 3 5970 450 K9 16 24 3 5970 450 K9 16 24 3 5970 35016 350 K9 25 5970 35 635 3740 3 5970 5970JNB60CA K9 25 35 600 NGB60N60 C40 2 188.0 Notes.K9 16 24 2 5970 - Lengths and weights are provided for estimation purposes only500 and actual values may vary from16 those provided in these tables 500 K9 24 2 5970 5970 500 K9 16 24 2 5970 K9 20 29 3 5970 K9 20 29 3 - For information on Rapid gaskets water please refer to400 page 70400 Notes.Allowable test pressure and allowable maximum operating pressure for the above pipes can easily be calculated by 600 K9 16 24 2 5970 -- Lengths and weights are(PEA) provided for estimation purposes and actual(PMA) values vary from those provided 600only450 K9 mayK9 16 24 tables24 2 5970 5970 600 K9 16 in these 24 2 5970 using the following formulas: K9 16 24 3 5970 16 3 - For information on Rapid gaskets water please refer to450 page 70 Rapid Anchor Joint Specification: Universal Universal Rapid Anchor Joint Specification: 68 68 8 76 68 8 68 PMA = PFA x test 1.2 pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas: - Allowable PEA = PMA + x5 1.2 bar PMA = PFA 500 500 K9 16 24 2 5970 K9 16 24 2 PEA = PMA + 5 bar - Limited range of Universal fittings available for DN350600 and DN450. Technical Sales for24 further details, K9 ourK9 16 Department 2 930 0700 5970 600Please contact 16 24 Tel. 0115 2 5970 5970 75 Universal Rapid Locked Table 15: Universal Rapid Vi, Sewer Section 3: Joints DN Prod Code Pipe Allowable Operating Pressure (PFA) 80 TGA80N60 60 100 TGB10N60 56 150 TGB15N60 48 200 TGB20N60 43 250 TGB25N60 39 300 TGB30N60 34 350 TGB35N60 25 400 TGB40N60 The Universal Rapid Rapid LockedVi, joint is available in diameters from DN80-1200. The joint Table 12: Universal sewer is capable of operating pressure of up to 64 bar (depending on diameter) and is the joint used on PAM Directional pipes. Allowable Deflection (Degree) Pipe Length (mm) How it work: Spigot OD mm (ØDE) Prod Code Universal Anchoring Gasket Anchorage is provided by a locking ring which abuts a weld bead on the pipe spigot to 98 159 ANA80CA6 5970 15.5 prevent 3joint separation. 3 5970 118 Benefits: 170 3 5970 ● Boltless anchoring system 222 5970 ● Up to364 bar working pressure ● Used 3 on PAM Directional 274 5970 pipe ● Up to 3° angular deflection 326 3 5970 ● Can be used in trenchless applications Advanced Solutions 450 Pipe Weight (Kg/m) Socket OD mm (ØDE) 3 5970 378 188 19.0 ANB10CA6 230 28.0 ANB15CA5 290 38.5 ANB20CA4 350 51.5 ANB25CA4 408 64.5 ANB30CA4 463 83.5 JNB35CA 429 510 20 Joint 3 5970 98.0 Universal Universal Rapid Locked Joint Specification: 480 570 TGB45N60 16 3 5970 114.0 JNB40CA JNB45CA For very demanding applications such as trenchless installation or for restraint Table 14 provides additional information regarding joint performance. 500 532 JNB50CA TGB50N60 16 2 5970pressures Saint-Gobain 135.5 requirements under high PAM625 UK recommends the Universal Joint. The Universal joint offers boltless restraint solutions featuring174.0 a double 600 635and JNB60CA TGB60N60 16 5970Locked: “Notes: Table 14:2 Universal Rapid Water Sewer 740 -chambered Length and weight are provided for estimation purposes only anduses actual values may vary from those provided in these tables. socket design. The Universal joint the same sealing socket and gasket Notes.as the Rapid joint, a from second providing - Lengths and weights are provided for estimation purposes only and actual values with may vary thosechamber provided in these tables for anchorage using either an Pressure Rating (bar) - For information on Rapid gaskets sewer please refer to page 71 gasket weld and locking ring.by using the following formulas: -Allowable test pressure (PEA) and allowable maximum anchored operating pressure (PMA)or forathe abovebead pipes can easily be calculated Pipe Allowable PMA = PFA x 1.2 Pipe Allowable Allowable PEA = PMA + 5 bar Length DN Note: A selected range of Universal Rapid Fittingsdetails, are Tel. available. Please contact the Operating Class - Limited range of Universal fittings available for DN350 and DN450. Please contact our Technical Sales Department for further 0115Deflection 930 0700 Test Pressure (mm) Technical Sales Department for further details, Tel: 0115 930 0650/0700. Pressure (Degree) (PEA) (PFA) Universal Rapid80Anchor K9 64 82 3 5960 100 K9 64 82 3 5960 The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor operates (depending on for a 150up to a pressure K9 of 25 bar55 71diameter). There 3 is no need5990 weld bead on the pipe spigot. 200 K9 44 58 3 5960 The Universal joint joint is available in DN100 - 1200. The joint is capable ofThe operating Universal Rapid RapidVe Locked is available in diameters from DN80-1200. joint How250itof works: K9 (depending39 52 3 5960 pressure up to 64 bar on diameter) and is the joint used on PAM Direxional is capable of operating pressure of up to 64 bar (depending on diameter) and is the pipes. Anchorage is provided by the use of a separate Universal anchoring gasket with joint used pipes. 300 on PAM Directional K9 37 49 3 5960 moulded-in stainless steel teeth to grip the pipe spigot to avoid joint separation. 32 43 3 5970 How350it work: K9 Universal Rapid Locked Joint Rapid Ve (Locked) How it works: Benefits: 400 is providedK9by a locking 30 41 a weld bead3on the pipe 5970 Anchorage ring which abuts spigot to ● Boltless anchoring solution prevent joint separation. ● Simple gasket 450 push-fit joint K9 with separate 30 anchoring41 3 5970 ● Up to 25 bar working pressure 500 K9 30 41 2 5970 Benefits: ● Boltless anchoring system 600 K9 27 37 2 5970 ● Up to 64 bar working pressure ● Used on PAM Direxional Directional pipe 25 700 K9 pipe 35 2 6950 ● Up 13 to 3° angularadditional deflectioninformation regarding the joint performance. Table provides 800 K9 25 35 1.5 6890 ● Can be used in trenchless applications Universal Rapid Anchor Joint Specification: Table 900 13: Universal Rapid K9 Anchor, Water 25 and Sewer 35 Pipe, K9 1.5 (bar) 1 1000 K9 25 Pressure Universal Rapid Locked Joint35Rating Specification: Allowable Pipe Allowable Allowable K9 25 35 joint performance. 1 Table1100 14 provides additional information regarding DN Operating Class Test Pressure Deflection Pressure 1200 K9 25 35 1 (Degree) (PEA) Table 14: Universal Rapid Locked: Water (PFA) and Sewer 76 80 K9 100 K9 Pipe 25 35 Pressure Rating (bar) 25 35 Allowable 6870 6880 Pipe 8150 Length (mm) 8150 3 5960 3 5960 Pipe 69 Section 3: Joints Universal Rapid Ve Joint Specification: Table 16 & 17 provides additional information regarding joint performance. Universal Rapid Locked Table 16: Universal Rapid Ve, water The Universal Rapid Locked is available in diameters from DN80-1200. The joint Rapid Anchor Jointjoint Specification Allowable Prod code Pipe is capable ofAllowable operating pressure of up toSpigot 64 barOD (depending Operating Pipe Length Socket on OD diameter) and is the Universal Weight Tables 8, 9 on &Deflection 10 give additional information regardingmm the(ØDE) joint specification. Pressure (mm) mm (ØDE) Locking joint used PAM Directional pipes. (Degree) (Kg/m) (PFA) Ring DN Prod Code Pipe Pipe Class 100 NFB10N60 C100 Table Rapid (EPDM Gasket)5970 Water Pipe, C40 64 8: it 3 118 How work: 150 NFB15N60 C64 200 NFB20N60 C64 250 NFB25N60 C50 300 NFB30N60 C50 350 NFB35N60 C40 400 NFB40N60 C40 450 NFB45N60 C40 60 3 5970 ring which 170 abuts 230 Rating 29.0pipe spigot AKB15E Pressure (bar) Anchorage is provided by a locking a weld bead on the to prevent joint separation. 52 3 5970 222 290 40.0 Allowable AKB20E Allowable Allowable DN Pipe Class Test Operating 46 3 5970 274 350Pressure 52.5Deflection AKB25E Benefits: (Degree) (PEA) Pressure (PFA) 3 326 408 67.5 AKB30E ● 41 Boltless anchoring system5970 60 C40 25 35 5 ● 38 Up to 64 bar working pressure 3 5970 378 463 83.5 JKB35E ● Used80 on PAM Directional C40pipe 23 32 5 35 3 5970 429 510 98.0 JKB40E ● Up to 3° angular deflection 100 C40 23 32 5 5970 480 570 117.5 JKB45E ● 32 Can be used in3 trenchless applications 500 NFB50N60 C40 600 NFB60N60 C40 700 NFB70N60 C30 800 SFB80N70 C30 900 SFB90N70 C30 1000 SFC10N70 C30 125 30 C40 5970 2 188 22 532 19.5 625 31 139.0 30 150 2 635 740 26 188.0 C40 5970 18 Universal Rapid Locked Joint Specification: 27 200 2 738 863 24 229.0 C40 5970 16 Table 14 provides additional information regarding joint performance. 25 1.5 6890 842 250 C40 16 Table Sewer 25 14: Universal 1.5 Rapid Locked: 6870 Water and 945 300 C40 16 25 1 6880 1048 974 278.0 24 1082 349.0 1191 403.0 24 Pressure Rating (bar) 20 29 1200 SFC12N80 C30 25 1 8150 1255 1412.5 521.5 Allowable Pipe Allowable 400 C40 20 Allowable 29 DN Operating Class Notes. Test Pressure Deflection - Lengths and weights are provided for estimation purposes only and actual values may vary from those Pressure provided in these tables. - For information on Rapid gaskets water please refer to page 70. 9: Rapid Anchor (EPDM Gasket) Water Pipe, (Degree) (PEA) Table K9 (PFA) 350 80 Table 17: Universal Rapid Ve, sewer DN 100 Allowable 150 Deflection (Degree) 60 200 C40 K9 DN Prod code 100 209956 64 3 5970 118 150 209958 60 3 5970 170 200 209959 52 3 5970 222 250 209960 46 3 5970 274 300 209981 41 3400 5970K9 350 209983 38 400 209984 450 K9 K9 188 32 230 52 19.0 28.0 32 32 28 43 K9 326 30 25 408 41 64.5 200 3450 5970K9 K9 378 30 20 463 35 250 3500 5970K9 K9 429 30 20 510 214457 32 3 300 5970 480 570 20 500 209985 30 2 350 5970 600 209986 30 2 5970 209385 27 125 350 150 600 700 400 800 2 450 900 K9 K9 39 37 700 100 300 5 JKB50E 5 JKB60E 4 110671 4 3 JFB80S JFB90S JFC10S 3 Pipe JFC12S 2 Length (mm) 5960 Allowable Allowable Pipe Class K9 64 Allowable82 3 5960 Prod code Deflection Test Pressure Operating Pipe Socket OD71 Weight Universal K9 Spigot OD 55Pressure 5990 (Degree) (PEA) 3 (PFA) Length mm (ØDE) mm (ØB) Locking (Kg/m) (mm) 40 53 3 Ring 5 K9 K9 44 58 5960 Allowable Operating Pressure (PFA) 80 250 82Pressure Rating 3 (bar) 64 110259 K9 K9 K9 K9 K9 K9 5970 K9 K9 K9 K9 532 635 738 27 25 25 25 290 350 625 25 740 23 863 22 110259 43 3 AKB15E 5 5960 43 3 5 5960 39 3 5 5970 35 3 AKB30E 5 5970 41 83.5 29 3JKB35E 4 5970 41 98.0 29 2JKB40E 4 5970 114.0 29 JKB45E 3 5970 2 JKB50E 3 6950 1.5 2 6890 1.5 2 6870 49 37 35 35 35 38.5 51.5 AKB20E AKB25E 135.0 35 174.0 228.5 32 31 2 JKB60E 110671 Notes. 500 K9 19 28 - Lengths and weights are provided for estimation purposes only 1000 and actual values may vary K9 from those provided 25 in these tables35 1 - For information on Rapid gaskets please refer to page 71 - For information on DN800 - 1200 please contact our Technical Department 600 K9 18 26 25 be calculated by35 1 - Allowable test pressure (PEA) and allowable maximum operating1100 pressure (PMA) for theK9 above pipes can easily using the following formulas: PMA = PFA x 1.2 PEA = PMA + 5 bar 2 6880 2 8150 1200 K9 25 35 1 8150 Following the introduction of the new BS EN 545, Saint-Gobain PAM UK are introducing C30 pipe in 2010. The Rapid Anchor Joint will be available for C30 pipes. 64 77 69 Section 3: Joints PAMLOCK Joints The PAMLOCK joint is used on pipes and fittings, DN1400-2000 where self restrained joints are required. How it works: provided by the addition addition of ofaaweld welded bead onto spigot, Anchorage is provided bead onto thethe pipepipe spigot, andand a a segmented locking locking ring ring which which abuts abutsthe theweld welded bead and a conformator which bead and a conformator which restricts the diameter of the socket mouth and is held in place by two locking clamps. The conformator is filled with steel shot to complete the joint. Benefits: ● Boltless anchoring system ● Up to 25 Bar working pressure PAMLOCK Joint Specification 15 provides provides additional additionalinformation informationregarding regardingjoint jointperformance. performance. Table 18 Table 18: PAMLOCK Table 15: PAMLOCK, Water and Sewer Application Prod code DN Pressure Rating (bar) Allowable Allowable Operating Pipe Length Spigot OD Weight Socket OD Pipe Pipe Class Deflection Allowable(mm) mm (ØDE) mm (ØDE) Pressure Pipe (Kg/m) Allowable Allowable (Degree) Length DN (PFA) Class Operating Water Sewer 1400 SPC14N80 120351 C25 1600 SPC16N80 120623 C25 1800 SPC18N80 TPC18N80 C25 2000 Enquire Enquire C25 25 1400 1500 1600 25 16 Enquire 1 K9 K9 K9 Test Pressure Deflection Pressure 8170 (PEA) 1462 (Degree) 1620.1 (PFA) 1 0.5 Enquire 25 25 25 8160 8150 8130 35 35 35 1668 1875 2082 1 1 1 1868.0 2075.3 Enquire Notes.- Lengths and weights are provided for estimation purposes only1800 and actual values may K9 vary from those provided 16 in these tables.24 0.5 -Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas: PMA = PFA x 1.2 2000 K9 Enquire Enquire Enquire PEA = PMA + 5 bar 78 70 (mm) 695 873 8120 1065 8110 Enquire 8100 8080 8030 DN 200 21 Allowable13Operating Allowable Allowable4Deflection Benefits: 600 8 15 2 Pressuremaintaining (PFA) Test Pressure (PEA) (Degree) ● Provision flexibility 250for anchorage whilst 12 19 4 Note: Rapid anchor gaskets areblocks manufactured from EPDM rubber. ● Eliminates need for thrusts 80 23 32 5 300 12 3 ● Ideal for unstable ground or where space is limited19 ● Suitable for higher pressure mains 100 23 350 14 Rapid Mechanical Ve● (Mechanical) Joint Weld bead can be applied on site* 32 22 5 3 125 22 5 Requires a minimal number of 400 14fittings compared to31 22other ductile iron anchor 2 TableRapid 10: Rapid Anchor (EPDM Gasket) Pipe Ve joint utilises the same socket andsocket gasket as the Rapid version. The Mechanical joint utilises the Sewerage same and gasket aspush-fit the push-fit version. solutions 150 16 24 5 450 12 19 2 ● Pressure Ratings (bar) How it works: 200 21 4 * Please refer Guide for required equipment. 500 to the Installation13 10 17 2 Anchorage is provided by the addition of the Rapid mechanical anchor kit which DN Allowable Operating Allowable Allowable Deflection 250 12 19 4 comprises: 600 8 (PFA) 15 (PEA) 2 Pressure Test Pressure (Degree) 1. Factory-applied weld bead on the pipe spigot. Where pipes have been cut, the bead 300anchor gaskets are 12 19 rubber. 3 Note: manufactured from EPDM canRapid also be welded on site, please refer to the Installation Guide. 80 23 32 5 2. A locking segmented 22 DN800-1200) which abuts 350ring (single piece DN80-700, 14 3 the welded bead. weld bead. 100 23 32 5 400 14against the pipe socket 22 using hook bolts and 2 retains 3. A bolted gland which tightens 125 ring. 22 31 5 the locking 450 12 19 2 version. The Rapid Mechanical joint utilises the same socket and gasket as the push-fit 150 16 24 5 Benefits: 500 10 17 2 How it200works: ● Provision for anchorage whilst 13maintaining flexibility 21 4 ● Eliminates need for thrusts blocks 600 8 15 2 Anchorage is provided by the addition of the Rapid mechanical anchor kit which 250 12 19 4 ● Ideal for unstable ground or where space is limited comprises: Note: Rapidfor anchor gaskets aremains manufactured from EPDM rubber. ● Suitable higher pressure 1. Factory-applied weld bead on12 the pipe spigot. Where 300 19 pipes have been cut,3 the bead ● Weld bead can be applied on site* can also be welded on site, please refer to the Installation Guide. ● Requires aring minimal of compared to22 other ductilewhich iron anchor 350 14fittings segmented 3 the 2. A locking (singlenumber piece DN80-700, DN800-1200) abuts solutions welded bead. 400 14against the pipe socket 22 using hook bolts and 2 retains 3. A bolted gland which tightens The Rapid Mechanical joint utilises the same socket and gasket as the push-fit version. Note.the locking ring. 450 12 19 2 *Please Pleaserefer refer the Installation Guide required equipment. toto the Installation Guide forfor required equipment. 65 Rapid Mechanical Section 3: Joints Rapid Mechanical How it works: 65 Benefits: 500 10 17 2 Anchorage is provided by the addition of the Rapid mechanical anchor kit which ● Provision for anchorage whilst maintaining flexibility Rapid Mechanical Joint Specification Rapid Ve Joint Specification 600 need for thrusts blocks 8 15 2 comprises: ● Eliminates Tables 11 & 12 provide additional information regarding the joint specification and dimensions. Tables19 & 20 provide additional information regarding the joint specification dimensions. 1. Factory-applied weld beadoronwhere the pipe spigot. Where pipes have been cut, and the bead ● Ideal for unstable ground space is limited Note: Rapid anchor gaskets are manufactured from EPDM rubber. also be on site, please ● can Suitable for welded higher pressure mainsrefer to the Installation Guide. Table 11: Rapid Mechanical, Water Pipe,pipe K9 19: Rapid Ve (Mechanical) water 2. A locking pieceon DN80-700, segmented DN800-1200) which abuts the ● Weld beadring can(single be applied site* bead. ● welded Requires a minimal number of fittings compared to other ductile iron anchor External Diameter (OD) Bolts Bolts Pressure Rating (bar) External Diameter (OD) Allowable 3. A bolted gland which tightens against the pipe socket using hook bolts and retains solutions Allowable Pipe Nom. Max. Max. Prod Pipe Operating Weight Pipe Max. Max. Nom. Allowable Allowable DN Length theDeflection locking ring. Pipe Pipejoint utilises Pipe theAnchor Length code Class Pressure (Kg/m)as the TheAllowable Rapid Mechanical same socket and gasket version. No.push-fit DiaLength Length DN (Degree) Pipe (mm) Test Barrel Pipe Socket Anchor Gland (mm) (PFA) Class Operating No. Dia Deflection (mm) *Benefits: Please refer toBarrel the OD Installation Guide forOD required equipment. OD (mm) Gland Socket Pressure Pressure (Degree) How it3 works: OD570 flexibility OD465 maintaining OD378 (PFA) (PEA) 350 NQB35G60 C30 27 ● Provision 6000 68.0 8 M27 102 65 for anchorage whilst Anchorage is provided by the addition of the Rapid mechanical anchor kit which ● Eliminates need for thrusts blocks 400 C30 25 6000 79.5 10 80 NQB40G60 K9 64 82 53 98429 168517 234618 5500 4 M22 M27 70 102 comprises: ● Ideal for unstable ground or where space is limited 450 C30 23 1. 480 bead 575the pipe 6000 pipes 93.5 14 102 weld spigot.5500 Where the 70 bead 100 NQB45G60 K9 64 82 5 3 for higher 118 189on 4 have been M22cut,M27 ● Factory-applied Suitable pressure mains 255671 welded on site,on please to the Installation Guide. 16 Weldalso bead be532 applied site* refer 500 NQB50G60 C30 22 ● can 3 be can 630 734 6000 110.0 M27 102 125 K9 64 82 5 144 216 285 6000 6 M22 70 2. A lockingaring (singlenumber piece DN80-700, abuts the ● Requires minimal of fittings segmented compared toDN800-1200) other ductilewhich iron anchor 600 NQB60G60 C30 20 3 635 739 840 6000 149.0 20 M27 102 welded 150 K9 55 71 5 bead. 170 243 311 5500 6 M22 70 solutions 700 SQB70H70 C25 16 3. A bolted 2 gland which 738 tightens 863 against958 186.0hook 24 M27retains123 the pipe6960 socket using bolts and 200 K9 44 58 4 222 296 364 5500 8 M22 70 the locking ring. 842 800 SQB80H70 C25 16 2 974 1100 6950 229.0 30 M27 123 * Please refer to the Installation Guide for required equipment. 250 K9 39 52 4 274 353 457 5500 6 M27 102 900 SQB90H70 C25 16 1.5 945 1082 1218 6950 276.0 28 M27 123 65 Benefits: 300 K9 37 49 4 326 410 516 5500 8 M27 102 1000 SQC10H70 C25 16 ● Provision 1.5 for anchorage 1048 1191maintaining 1306 flexibility 6960 330.5 30 M27 123 whilst for thrusts blocks 570 1200 C25 16 ● Eliminates 1547 8190 461.5 40 350 SQC12H80 K9 32 43 31.5 need 3781255 4651412 5500 8 M27 M27 102 123 ● Ideal for unstable ground or where space is limited Notes.400 K9 30 41 ● Suitable 3 for higher 429 pressure 517 mains 618 5500 10 M27 102 - Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables. - For anchoring solutions DN80-DN300 please refer to Universal joint or enquire. ● Weld can480 be applied on site* 671 450 test pressure K9 (PEA) and allowable 30 41 operating 3bead(PMA) 5500 14 formulas: M27 102 -Allowable maximum pressure for the above 575 pipes can easily be calculated by using the following ● Requires a minimal number of fittings compared to other ductile iron anchor PMA = PFA x 1.2 PEA500 = PMA + 5 bar K9 30 41 3 532 630 734 5500 16 M27 102 solutions Rapid Mechanical 600 K9 27 37 3 20 M27 102 700 K9 25 for required equipment. 35 * Please2refer to the 738Installation 863 Guide958 5500 24 M27 123 800 K9 16 24 M27 123 2 635 842 739 974 840 1100 5500 5500 30 79 65 Rapid Mechanical, Sewerage Table 12: 20: Rapid Ve (Mechanical) sewerPipe pipe External ExternalDiameter Diameter(OD) (OD) Allowable Allowable Pipe Nom. Max. Max. Prod Operating PipeWeight Allowable Allowable Deflection Nominal MaximumLength Pipe Pipe Anchor codes Pressure (Kg/m) Allowable Maximum No. Length (Degree) Operating Test Pipe Anchor (mm) Barrel Socket Gland (PFA) Deflection Socket No. (mm) OD OD OD Pressure Pressure Barrel Gland Pressure Ratings (bar) DN DN 150 (PFA) TQB15S60 (PEA) 50 20080 TQB20S60 250 100 (Degree) OD Bolts Bolts Dia Dia Length Length (mm) (mm) 5 OD 170 243 OD 311 6000 23.5 6 M22 70 44 4 222 296 364 6000 30.5 8 M22 70 TQB25S60 39 4 274 353 457 6000 40.0 6 M27 102 300 TQB30S60 37 4 326 410 516 6000 50.5 8 M27 102 350 TQB35S60 27 3 378 465 570 6000 66.5 8 M27 102 400 TQB40S60 25 3 429 517 618 6000 78.0 10 M27 102 TQB45S60 23 3 480 575 671 6000 92.5 14 M27 102 500 250 TQB50S60 22 3 532 630 734 6000 106.5 16 M27 102 300 600 TQB60S60 20 3 635 739 840 6000 138.0 20 M27 102 700 350 TQB70E69 19 16 28 32 738 378 863 465 958 570 69505500199.0 8 24 M27 M27 123 102 800 400 TQB80E69 18 16 26 32 842 429 974 517 1100 618 69505500243.5 1030 M27 M27 123 102 900 TQB90E69 16 1.5 3 480 945 1082 1218 6950 291.5 28 M27 123 1000 TQC10E69 16 1.5 1048 1191 1306 6955 343.0 30 M27 123 1200 TQC12N79 16 1.5 1255 1412 1547 8185 507.5 40 M27 123 24 3 635 739 125 150 200 450 450 500 600 18 18 16 26 26 3 See Table 11 for values 532 575 630 671 734 840 5500 14 5500 16 5500 20 M27 M27 M27 Notes.700 20provided for estimation 29 2 only and actual 738values may vary 863from those provided 958 in these 5500 24 M27 - Lengths and weights are purposes tables. - For anchoring solutions DN80-DN100 please refer to Universal joint or enquire. - Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas: 800 13 21 2 842 974 1100 5500 30 M27 PMA = PFA x 1.2 PEA = PMA + 5 bar 102 102 102 123 123 900 13 21 1.5 945 1082 1218 6950 28 M27 123 1000 13 21 1.5 1048 1191 1306 6950 30 M27 123 1100 16 24 1.5 1151 1300 1417 8190 40 M27 123 1200 16 24 1.5 1255 1412 1547 8180 40 M27 123 Note: DN80-300 are supplied in K9 thickness only. 80 67 UTI UTI DN300 DN300 PN10 PN10 PN16 PN16 DN350-600 DN350-600 PN10 PN10 PN16 PN16 DN700-1200 DN700-1200 PN10 PN10 PN16 PN16 DN1400-2000 DN1400-2000 Flange Joint PN10 PN10 PN16 PN16 g D D PCD PCD ➤ ➤ Flanged joints are rigid an Table 16: Pressure capabilities Flanged joints are rigid and are typically used above ground applications. Due the bending m Flanged joints are rigid and are typically used in in above ground applications. Due toto the risk of excessive risk excessive bending moments being imposed recommended that flangedis NOT buried. In risk ofof excessive bending moments being imposed it it is is recommended that flanged pipework Pressure Capability pipework buried. certain situations may necessary bury flange please contact T pipework is is NOT buried. InIn certain situations it it may bebe necessary toto bury flange pipework, NOT Diameter Band pipework, please contact Technical Sales Department advice, Tel: 0115 930 pipework, please contact Technical Sales Department forfor advice, Tel: 0115 930 0650/0700. Low Medium High 0650/0700. 0650/0700. UTI DN300 PN10 PN16 PN25/40 Benefits: ● Strength of DI supports Benefits: Benefits: ➤ PN16 DN350-600 PN10 PN25/40 b b ● ●Strength Strength ofof DIDI supports supports external external bending bending moment moment making it it ideally ideally suited suited forfor above above ground applications ➤ making a DN700-1200 PN10 PN16a PN25/40 ground ground applications applications ● High beam strength acc ➤ ➤ ➤ ➤ ➤ ➤ ➤ D D D D PCD PCD PCD PCD g g PN25/40 PN25/40 DN350-600 PN25/40 PN25/40 DN700-1200 PN25/40 PN25/40 DN1400-2000 PN25/40 PN25/40 ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ ➤ b bb b ➤➤ ➤➤ a a a a ● ●High High beam beam strength strength accommodates accommodates spans spans upup toto 16m 16m ➤➤ DN1400-2000 PN10 PN16 ● ●NoNo risk risk ofof performance performance loss loss through through UVUV degradation degradation ● No risk of performance PN25/40 ● Wide range of flanges a ● ●Wide Wide range range ofof flanges flanges available available in in PN10-PN40. PN10-PN40. g ➤ ➤ ➤ ➤ ➤ ➤ Benefits: ●● Mild Mild steel steel (grade (grade 4.6) 4.6) bolts, bolts, nuts nuts and and washers washers coated coated toto water water industry specification specification (WIS) 4-52-03 steel (grade 4.6) bolts, nuts and washers rilsan coated to industry water industry specification ➤ D D PCD PCD ➤ ➤ ➤ Flanged joints are rigid and are typically used in above ground applications. Due to the Fixed Flanged Joi risk of excessive bending moments being imposed it is recommended that flanged Fixed FixedFlanged FlangedJoint JointSets: Sets: Joint sets are available to o pipework is NOT buried. In certain situations it may be necessary to bury flange Joint Joint sets sets are are available available toto order order forfor use use with with fixed fixed flanges, flanges, these these sets sets contain contain allall components required for f pipework, please contact Technical Sales Department for advice, Tel: 0115 930 components components required required forfor fixed fixed flanged flanged joints. joints. ● Inside Bolt Circle (IBC) g 0650/0700. ● ●Inside Inside Bolt Bolt Circle Circle (IBC) (IBC) gasket gasket 80° 80° IRHD IRHD hardness hardness Full face gasket 80° IRHD hardness ● Mild steel (grade 4.6) bo b b a a ●(WIS) Strength of DI WIS 4-52-03 4-52-03 (WIS) 4-52-03 supports external bending moment making it ideally suited for above ground applications EPDM gaskets are supplied ● High beam strength accommodates spans up to 16m EPDM EPDM gaskets gaskets are are supplied supplied forfor use use in in potable potable water water applications applications and and Nitrile Nitrile gaskets gaskets for for sewerage applications. ● sewerage sewerage applications. applications. No risk of performance loss through UV degradation ● Wide range of flanges available in PN10-PN40. Fixed Flanged Joint Sets: All PN16 fixed flange joint sets supplied by Saint-Gobain as standard comply with the Joint Engineering sets are available to order for fixed flanges, these sets Civil Specification foruse thewith Water Industry (CESWI) 7thcontain edition.all components required for fixed flanged joints. ● Inside Bolt Circle (IBC) gasket 80° IRHD hardness ● Mild steel (grade 4.6) bolts, nuts and washers coated to water industry specification (WIS) 4-52-03 EPDM gaskets are supplied for use in potable water applications and Nitrile gaskets for sewerage applications. 7171 81 71 DD PCD PCD gg ➤ ➤ b ➤ ➤ ➤ a b ➤ ➤ ➤ ➤ ➤ ➤ b a ➤ DD PCD PCD gg ➤ ➤ ➤ ➤ ➤ ➤ Section 3: Joints ➤ ➤ a b a Tables 21 & 22 provide additional information regarding fixed flange joint dimensions. 9 & 20 provide additional information regarding fixed flange joint dimensions. Tables 17, 18, 19 & 20 provide additional information regarding fixed flange joint dimensions. Table 21: Fixed flanges PN16 Flanges PN16 Flanges Table 17: (standard Fixed Flanges range) PN16 Flanges (standard range) DN D 200 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1355 1485 1685 1930 2130 2345 Prod Code DBolt Hole gDetails g DN aWaterD b Sewer PCD a g 228458 132 8080 19.0 200 16.0228480 132 160 200 19.0 100 228460 228481 220 156 100 19.0 220 16.0 156 180 19.0 228471 211150 150 19.0 285 16.0228482 211 240 285 19.0 228472 266200 200 20.0 340 17.0228483 266 295 340 20.0 250 228473 228484 400 319 250 22.0 400 19.0 319 355 22.0 228474 370300 300 24.5 455 20.5228485 370 410 455 24.5 350 228475 228486 429 350 26.5 520 22.5 429 470 520 26.5 400 228476 228487 580 480 400 28.0 580 24.0 480 525 28.0 228477 548450 450 30.0 640 26.0228488 548 585 640 30.0 500 228478 228489 609 500 31.5 715 27.5 609 650 715 31.5 600 228479 228490 840 720 600 36.0 840 31.0 720 770 36.0 229045 794700 700 39.5 910 34.5229054 794 840 910 39.5 800 229047 229056 901 800 43.0 1025 38.0 901 950 1025 43.0 900 229050 229058 1125 1001 900 46.5 1125 41.5 1001 1050 46.5 229051 11121000 1000 50.0 1255 45.0229060 1112 11701255 50.0 1200 229052 229061 1218 1100 53.5 1355 48.5 1218 12701485 53.5 1400 Enquire Enquire 1685 1328 1200 57.0 1485 52.0 1328 1390 57.0 Enquire Enquire 1930 15301600 1400 60.0 1685 55.0 1530 1590 60.0 1800 Enquire Enquire 2130 1750 1600 65.0 1930 60.0 1750 1820 65.0 2000 Enquire Enquire 2345 1950 1800 70.0 2130 65.0 1950 2020 70.0 *Bolt length will be calculated on a project by project basis. 2150 2000 75.0 2345 70.0 2150 75.0 Note.- PN10 & 40 available on request No. b 813216.0 815616.0 821116.0 1226617.0 1231919.0 1237020.5 1642922.5 1648024.0 2054826.0 2060927.5 2072031.0 2479434.5 2490138.0 100141.5 28 1112 28 45.0 1328 32 48.5 1530 32 52.0 3617055.0 1950 40 60.0 2150 44 65.0 70.0 Bolt Hole Details Bolt size Bolt Size Details Bolt Size b Bolt Hole PCD No. Dia DiaDia Length Length (mm) Dia PCD Dia No. Length (mm) Dia (mm) 19.0 19 M16 M16 19 16016.0M16 8160 65 8 19 65 70 19.0 16.0 180 8 19 M16 19 180 M16 8 65 19 M16 65 70 a 19.0 23 20.0 23 22.0 28 24.5 28 26.5 28 28.0 31 30.0 31 31.5 34 36.0 37 39.5 37 43.0 40 46.5 40 50.0 43 57.0 43 60.0 49 65.0 49 70.0 56 75.0 57 24016.0M20 29517.0M20 35519.0M24 41020.5M24 47022.5M24 52524.0M27 58526.0M27 65027.5M30 77031.0M33 84034.5M33 95038.0M36 105041.5M36 117045.0M39 127052.0M39 139055.0M45 60.0 1590 M45 65.0 1820 M52 70.0 2020 M52 8240 295 12 355 12 410 12 470 16 525 16 585 20 650 20 770 20 840 24 950 24 1050 28 1170 28 1390 32 1590 32 1820 36 2020 40 2230 44 70 8 23 70 1223 85 1228 85 1228 85 1628 100 1631 100 2031 110 2034 120 2037 130 2437 140 2440 140 2840 160 2843 160 3243 180 3649 180 4049 44 200 56 48 220 57 23 23 28 28 28 31 31 34 37 37 40 40 43 49 49 56 57 62 M20 M20 M20 M20 M24 M24 M24 M24 M24 M24 M27 M27 M27 M27 M30 M30 M33 M33 M33 M33 M36 M36 M36 M36 M39 M39 M45 M39 M45 M45 M52 M45 M52 M52 M56 M52 70 80 70 80 85 90 85100 85100 100100 100110 110115 120130 130135 140155 140155 160165 160190 Enquire* 180 Enquire* 180 Enquire* 200 Enquire* 220 Flanges PN10 Flanges Table Table 18: 22: Fixed Fixed Flanges flanges PN10 PN25 Flanges D 200 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1340 1455 1675 1915 2115 2325 g DN DN 132 80 156 80 100 211100 150 266150 200 200 319 250 370250 300 429300 350 350 480 400 530400 450 582450 500 500 682 600 794600 700 901700 800 800 1001 900 1112900 1000 12181000 1100 1200 1328 1200 15301400 1400 17501600 1600 1800 1950 1800 2000 2150 2000 aD D 19.0 200 200 220 19.0 235 285 19.0 300 340 20.0 360 400 22.0 425 455 24.5 485 505 24.5 555 565 24.5 620 615 25.5 670 670 26.5 730 780 30.0 845 895 32.5 9601015 35.0 10851115 37.5 11851230 40.0 13201340 42.5 15301455 45.0 1755 46.0 1675 1975 49.0 1915 2195 52.0 2115 2425 55.0 2325 bg g 16.0 132 132 156 16.0 156 211 16.0 211 266 17.0 274 319 19.0 330 370 20.5 389 429 20.5 448 480 20.5 503 530 21.5 548 582 22.5 609 682 25.0 720 794 27.5 820 901 30.0 9281001 32.5 1028 35.0 1112 11401218 37.5 13501328 40.0 1560 41.0 1530 1780 44.0 1750 1985 47.0 1950 2210 50.0 2150 Bolt Hole Details Bolt Size Bolt Hole Details Bolt Size Bolt Hole Details Bolt size PCD Dia PCD Dia No. Length (mm) a b Dia Dia Length (mm) a bNo. PCD 19 160 No. Dia 8 Dia65 Length (mm)M16 160 19.0 8 16.0 M16 19 65 19.0 16.0 160 8 19 M16 70 180 19.0 8 16.0 19 180 M16 8 65 19 M16 65 19.0 19.0 16.08 16.0 190 23 240 8 23 8 M2070 23 75 240 M20 M20 70 20.0 20.0 17.08 17.0 250 23 295 8 28 8 M2470 23 90 295 M20 M20 70 22.0 19.0 310 12 28 M24 90 350 22.0 12 19.0 23 350 M20 12 80 23 M20 80 24.5 24.5 21.5 12 31 12 M2780 23 100 400 12 20.5370 23 400 M20 M20 80 27.5 24.5 23.5 16 31 16 M2780 23 105 460 16 20.5430 23 460 M20 M20 80 30.0 26.0 490 16 34 M30 110 515 24.5 16 20.5 28 515 M24 16 85 28 M24 85 32.0 25.5 28.0 16 37 20 M3385 28 120 565 20 21.5550 28 565 M24 M24 85 34.5 26.5 30.5 20 37 20 M3390 28 125 620 20 22.5600 28 620 M24 M24 90 36.5 32.5 660 20 37 M33 130 725 30.0 20 25.0 31 725 M27 20 100 31 M27 100 42.0 32.5 37.0 20 40 24 M36 840 24 27.5770 31 840 M27 110 31 145 M27 110 46.5 35.0 41.5 24 43 24 M39 950 24 30.0875 34 950 M30 110 34 160 M30 110 51.0 46.0 990 24 49 M45 170 1050 37.5 28 32.5 34 1050 M30 28 120 34 M30 120 55.5 40.0 50.5 1090 37 1160 28 49 28 M45 1160 28 35.0 M33 130 37 180 M33 130 60.0 42.5 55.0 1210 37 1270 28 56 32 M52 1270 32 37.5 M33 130 37 205 M33 130 69.0 64.0 1420 32 56 M52 220 1380 45.0 32 40.0 40 1380 M36 32 140 40 M36 140 74.0 1640 36 62 1590 36 41.0 43 1590 M39 150 43Enquire* M39 46.0 69.0 36 M56 150 81.0 1860 40 62 1820 40 44.0 49 1820 M45 160 49Enquire* M45 49.0 76.0 40 M56 160 88.0 83.0 2070 44 70 M64 Enquire* 52.0 47.0 95.0 90.0 2300 48 70 M64 Enquire* 55.0 50.0 * Bolt length will be calculated on a project by project basis. 82 72 Saint-Gobain PAM UK supplies fixed flange joint sets with full face EPDM/Nitrile gasket and bolts (as per above lengths), nuts and two washers per bolt as standard. These joint sets are CESWI 7th edition compliant Section 3: Joints Adjustable Flanges Adjustable Flanges is able totooffer adjustable flanges a range of fittings Saint-Gobain PAM are offer adjustable flanges on a range of fittings Saint-Gobain PAM UK areUK able toable offer adjustable flanges on aon range of fittings in in in DN80-600. On a selected number of flanged Saint-Gobain PAM will provide DN80-600. On a selected number of flanged fittingsfittings Saint-Gobain PAM UK willUK provide adjustable flanges the standard product refer the product adjustable flanges as the as standard product range.range. PleasePlease refer to the to product range range for details. sectionsection for details. DN80-600 DN80-600 4 74 a c ∅g ∅D c ∅g ∅D a Adjustable flanges haveused beenfor used for25 over 25 in years in Europe. Adjustable flanges Adjustable flanges have been over years Europe. Adjustable flanges facilitate assembly by allowing the flange loose flange to be rotated and positioned to facilitate flangeflange assembly by allowing the loose to be rotated and positioned to alignholes. bolt holes. Saint-Gobain PAM canoffer alsoan offer an additional of flanged align bolt Saint-Gobain PAM UK canUK also additional range range of flange with adjustable flanges, contact Technical Sales department for further fittingsfittings with adjustable flanges, pleaseplease contact Technical Sales department for further information, Tel:930 0115 930 0650/0700. information, Tel: 0115 0650/0700. The key benefits by adjustable flanges are&time & effort The key benefits offeredoffered by adjustable flanges are time effort saved saved on site,on site, particularly or in pumping stations/treatment particularly above above groundground or in pumping stations/treatment works.works. ● Adjustable foralignment easy alignment if flanges are off-set Adjustable for easy if flanges are off-set ● to quickly to higher/lower Able toAble quickly changechange flangeflange to higher/lower rating rating ● ● Jointare sets are available to for order useadjustable with adjustable flanges, thesecontain sets contain all Joint sets available to order usefor with flanges, these sets all components required for adjustable flanged components required for adjustable flanged joints.joints. ● Metal Metal insert insert gasketgasket Mildbolts, steel nuts bolts,and nuts and washers Mild●steel washers ● ● Note: Adjustable flanges different bolt lengths toflanges. fixed flanges. refer to Note: Adjustable flanges utiliseutilise different bolt lengths to fixed PleasePlease refer to adjustable data for sheet forlengths; bolt lengths; ref: PAMRF03. is available adjustable data sheet bolt ref: PAMRF03. This isThis available from from www.saint-gobain-pam.co.uk. www.saint-gobain-pam.co.uk. ASSEMBLING JOINT WITH ADJUSTABLE FLANGES PN16 Adjustable Flange Bolt Washer Table 23: Adjustable Flanges dimensions DN Adjustable Flange D g a b c 80 200 132 23.0 20.0 3 100 220 156 23.0 20.0 150 285 211 26.0 23.0 200 340 266 29.0 250 400 319 300 455 370 350 520 400 450 Bolt No. Bolt size Dia Length (mm) 4 16 85 3 8 16 90 3 8 20 100 26.0 3 12 20 100 32.0 29.0 3 12 24 110 36.0 32.0 4 12 24 130 429 39.0 35.0 4 16 24 130 580 480 42.0 38.0 4 16 27 150 640 527 45.0 41.0 4 20 27 130 500 715 582 48.0 44.0 4 20 30 160 600 840 682 55.0 50.0 5 20 33 180 83 Section 3: Joints Table 24: Adjustable flanges joint sets Product Code DN WATER Adjustable Flanges SEWER Kit reference (incl. gasket, bolts, nuts and washers a c 100 150 200 JBB20KV2 ∅g ∅D 250 300 Bolt and nut Washer Saint-Gobain PAM UK are able to offer adjustable flanges on a range of fittings in JBA80KV1 JBA80GW1 JXM16BM85 JXM16RQE DN80-600. On a selected number of flanged fittings Saint-Gobain PAM UK will provide JBB10KV1 JBB10GW1 JXM16BM90 JXM16RQE adjustable flanges as the standard product range. Please refer to the product range JBB15GW1 JXM20BM100 JXM20RQE sectionJBB15KV1 for details. 80 DN80-600 Gasket Gasket JBB20GW1 JXM20BM100 JXM20RQE JXM24BM130 JXM24RQE Adjustable flanges have been used for over 25 years in Europe. Adjustable flanges JBB25KV2 JBB25GW1 JXM24BM110 JXM24RQE facilitate flange assembly by allowing the loose flange to be rotated and positioned to JBB30KV2 JXM24BM130 JXM24RQE align bolt holes. Saint-Gobain PAM UK canJBB30GW1 also offer an additional range of flange fittings with adjustable flanges, please contact Technical Sales department for further Bolt and nut Washer Gasket Bolt and nut Washer information, Tel: 0115 930 0650/0700. 350 JBB35GV1 400 JBB40GV1 The key JXM27BM150 JXM27RQE benefits offeredJXM27RQE by adjustable flanges are time & JXM27BM150 effort saved on site, 450 JBB45GV1 500 JBB50GV1 JXM24BM130 gasket particularly above ground or in pumpingNitrile stations/treatment works. JXM27BM130 JXM27RQE JXM27BM130 ● ● 600 JXM24RQE JBB60GV1 not available Adjustable for easy alignment JXM30BM160 JXM30RQEif flanges are off-set Able to quickly change flange to higher/lower rating JXM33BM180 JXM33RQE JXM27RQE JXM30BM160 JXM30RQE JXM33BM180 JXM33RQE Joint sets are available to order for use with adjustable flanges, these sets contain all components required for adjustable flanged joints. ● ● Metal insert gasket Mild steel bolts, nuts and washers Note: Adjustable flanges utilise different bolt lengths to fixed flanges. Please refer to adjustable data sheet for bolt lengths; ref: PAMRF03. This is available from www.saint-gobain-pam.co.uk. 84 74 Section Section 4 Pipe Lining Pipe Lining 75 85 75 Section 4: Pipe Linings Pipe Linings Saint-Gobain PAM UK is highly experienced in providing high performance and fit-for-purpose linings for use with both potable water and sewage. All linings used by Saint-Gobain PAM UK conform to the requirements of the latest versions of BS EN 545 for use with potable water. Sewage linings conform to BS EN 598. The standard linings offered by Saint-Gobain PAM UK are suitable for virtually all water and sewer applications within the UK. However, Saint-Gobain PAM UK has access to a wide range of specific solutions to suit even the most demanding requirements. Table 25: Matrix of pipe linings offered by Saint Gobain PAM UK Product Range CL System XL TableRange 21: MatrixDia of pipe liningsDuctan offered by System Saint-Gobain PAM UK Product Range OD75- Water Pipe Water Pipe Standard Dia OD160 System (Blutop) System Range XL CL DN80DN800 (Natural) UTI Standard DN900DN800 DN2000 ≥DN900 Uti DN800 Blast Furnace Standard Cement Soft Water HAC HAC Special Standard Special Request DN800DN900DN2000 Sewerage Special Request Standard (Integral Plus or Integral) Special Request (Integral) Standard Standard Special Special Request Request (Integral) Pipe ≥DN900 DN100DN1000 pH1 Standard (Natural) Standard Request (Classic) Sewerage Pipe UTI Directional Drill pipes PAM - Water & Sewer Directional pH1 Standard Standard for potable Standard water (PAM for Potable Direxional) Water (Integral) Special Request Standard for sewerage Standard for(PAM Direxional) Sewerage Water Water Potable Pipes All ductile ironwater pipesmay for use with potable water are approved by mineral the Secretary of Stateor to Since potable prove aggressive for pipelines due to its composition treatment products, ductile iron under pipelines are lined31 with an internal coating. for use in public water supplies Regulation of the Water Supply (Water Quality) Regulations 2000 and are listed in the “List of Approved Products and All ductile iron pipes for use with potable water are approved by the Secretary of State Processes” published by the DWI. for use in public water supplies under Regulation 31.4.a of the Water Supply (Water Quality) Regulations 2000, Regulation 27 of the Water Supply (Water Quality) (Scotland) The internal 2001 surfaces sizesinofthe ductile iron pipes used for theand conveyance ofpublished raw Regulations and of arealllisted “List of Approved Products Processes” by the DWI. water, are protected against corrosion by the use of cement mortar and potable linings. Cement mortar linings create an alkaline environment at the metal surface of the pipe thereby producing conditions under which corrosion cannot take place. Cement mortar linings are applied in accordance with BS EN 545. 86 76 Standard Offer: Ductan: Potable water OD75-160 - Blutop range System XL: Potable Water DN80-800 Traditionally, internal liningXL forisductile iron pipes been for cement mortar. Saint-Gobainthe PAM UK System the standard pipehas system diameters upFor to the and Blutop range, the cement mortar is replaced by an innovative thermoplastic coating including DN800. The system comprises an epoxy seal coat applied to the cement called Ductan. mortar lining under factory conditions with tight control over process parameters. Main characteristics: •Saint-Gobain 300μm thickPAM UK System XL controls both inorganic and organic leachates to • Perfectly adherent, withWhen an adhesion greaterwith thanSaint-Gobain 8MPa (80kg/cm2) the same as exceptionally low levels. used invalue accordance PAM UK’ fusion bonded epoxy. DUCTAN withstands without damage: recommendations, System XL controls the pH within regulatory limits, for all waters, • perforation under load hard and soft. The current Saint-Gobain PAM UK System XL “Instructions for Use” • cuts on site document may be found on the website: www.saint-gobain-pam.co.uk • Approved by the Secretary of State under Regulation 31.4.a of the Water Supply (Water Quality) Regulations 2000 Features and benefits of Saint-Gobain PAM UK System XL: Advantages: Availablesmooth in diameters utisurface, DN800DUCTAN minimizes head losses •● Perfectly internal •● Extra-light, reduces Suitable forDUCTAN all water types the pipe weight by 25 % • Thinner than the cement coating, DUCTAN increases the pipe’s hydraulic cross-section. ● pH controlled within regulatory limits • Exceptional abrasion resistance •● Anti-corrosion protection for 100 Residence times compatible withyears normal commissioning and operating conditions In liningofisState impact resistant and therefore does not Supply flake in (Water case of ● addition, Approvedthe by DUCTAN the Secretary under Regulation 31 of the Water point impact. Quality) Regulations 2000 The Ductan lining covers the inside of the pipe completely from the socket to the end of the ● Excellent Hydraulic Performance spigot Socket Coating Cement Socket areas mortar which comelinings into contact with potable water are coated with an approved blue epoxy paint. Cement mortar linings create an alkaline environment at the metal surface of the pipe thereby producing conditions under which corrosion cannot take place. Cement mortar linings are applied in accordance with BS EN 545. Saint-Gobain PAM UK applies two types of System CL: Potable Water DN900-2000 cement mortar linings: System CL and System XL Saint-Gobain PAM UK System CL is the standard pipe system for diameters DN9002000. Saint-Gobain PAM UK System CL comprises a cement mortar which fully complies with BS EN 545 and is applied as a pipe lining under strict factory conditions. 1) System CL : Potable Water DN80-2000, Natural range When used in accordance with Saint-Gobain PAM UK System CL “Instructions for Use” Saint-Gobain PAM UK CL is thepH standard pipe system for diameters DN80-2000. document, System CLSystem gives excellent and leachate performance for hard and soft System CL comprises blast furnace cement which fully complies with BS EN 545 and is waters, even with extended residence times. applied as a pipe lining under strict factory conditions. When used in benefits accordance with Saint-Gobain PAM UK System Features and of Saint-Gobain PAM UK System CL: CL “Instructions for Use” document, System CL gives excellent pH and leachate performance for hard and soft waters, ● Available in diameters DN900-2000 even with extended residence times. ● Suitable forbenefits all wateroftypes Features and Saint-Gobain PAM UK System CL: •● Available in diameters DN80-2000 pH controlled within regulatory limits • pH controlled within regulatory limits ● Residence times compatible with normal commissioning and operating conditions • Residence times compatible with normal commissioning and operating conditions ● Approved • the WaterSupply Supply(Water (Water Approved by by the theSecretary Secretaryof ofState Stateunder underRegulation Regulation31.4.a 31 ofof the Water Quality) Quality)Regulations Regulations2000 2000 • Excellent hydraulic performance ● Excellent hydraulic performance Socket areas which come into contact with potable water are coated with an approved blue epoxy paint. Socket Coating Socket areas which come into contact with water have a coating of approved bitumen paint. 87 77 Section Section Section 4: 4:Pipe 4: Pipe Linings Pipe Linings Linings Special Requirements Special Requirements DN900+ Soft Water Special Requirements 2) SystemLinings XL: Potable WaterSolutions DN80-700, Natural range DN900+ Soft Upon request Linings Saint-Gobain PAM Water UK is also Solutions able to supply a seal coated cement mortar Saint-Gobain PAM UK System XL is the standard pipe system for diameters up to and lining which isSaint-Gobain particularly suitable use in soft water areas and/or where long Upon request PAM UKfor is also able toseal supply aapplied seal coated cement mortar including DN700. The system comprises an epoxy coat to the cement mortar DN900+ Linings Soft Water Solutions residence times in excess ofsuitable those in System CL “Instructions for Use” under factory conditions withdefined tight control process parameters. Saint-Gobain lining which is particularly for use in the softover water areas and/or where long Upon request PAM UK is also able toSystem supply ain seal coated cement mortar PAM UK System XL controlsof both inorganic and organic to exceptionally lowas document are Saint-Gobain envisaged. This solution is approved for leachates use public water supplies residence times in excess those defined in the CL “Instructions for Use” levels. lining which is particularly suitable for use in soft water areas and/or where long Saint-Gobain PAM UK Snowcrete. Please contact the Technical Service Department, document are envisaged. This solution is approved for use in public water supplies as residence times in UK excess of those defined inPAM the UK’s System CL “Instructions for Use” XL Tel: 0115 930 0650/0700 for more information. When used in PAM accordance with Saint-Gobain “Instructions for Use”, System Saint-Gobain Snowcrete. Please contact the Technical Service Department, document are envisaged. This solution is approved for use in public water supplies as controls within regulatory Tel: 0115the 930pH 0650/0700 for morelimits. information. Saint-Gobain UK Snowcrete. Please contact the Technical DN80-800 Blast Cement Features andPAM benefits of Furnace Saint-Gobain PAM UK System XL: Service Department, Tel: 0115 930 0650/0700 for more information. DN80-800 Blast Furnace Cement • Available inPAM diameters uti DN700 Saint-Gobain UK can also offer blast furnace cement in the diameter range DN80•800, Recommended for soft water areas this lining is the as that PAM Directional. Blast Furnacerange Cement is Saint-Gobain PAM UKsame can also offerused blastfor furnace cement in the diameter DN80DN80-800 Blast Furnace Cement • pH controlled within regulatory limits approved for use in potable water applications by the Secretary of State in accordance 800, this lining is the same as that used for PAM Directional. Blast Furnace Cement is • Residence times compatible with normal commissioning and conditions Saint-Gobain PAM can Water also offer blast(Water furnace cement in theoperating diameter DN80with Regulation 31 of the Supply Quality) Regulations 2000. approved for use inUK potable water applications by the Secretary of State inrange accordance • Approved by the Secretary of State under Regulation 31.4.a of the Water Supply (Water 800, this lining is the same as that used for PAM Directional. Blast Furnace Cement is with Regulation 31 of the Water Supply (Water Quality) Regulations 2000. Quality) Regulations 2000 approved for use in potable water applications by the Secretary of State in accordance Instructions for Use: • Excellent Hydraulic Performance with Regulation 31 of theUse: Water Supply (Water Quality) Regulations 2000. Instructions for The Saint-Gobain UKinto instructions for use documents forcoated Systemwith XL, an System CL blue Socket areas whichPAM come contact with potable water are approved and Snowcrete available to download our website: The Saint-Gobain instructions for from use documents forwww.saint-gobainSystem XL, System CL epoxy paint. arePAM Instructions forUKUse: pam.co.uk/alldownload.cfm and Snowcrete are available to download from our website: www.saint-gobainNote.The Saint-Gobain PAM UK instructions for use documents for System XL, System CL pam.co.uk/alldownload.cfm The Saint-Gobain PAM UK instructions for use documents for System XL and System CL are and Snowcrete are available to download from our website: www.saint-gobainavailable on request. Please contact our Technical Sales Department on 0115 930 0700. pam.co.uk/alldownload.cfm Sewerage Pipes Sewerage Pipes High Alumina Cement Mortar Lining: Sewerage Sewerage Pipes High Alumina Cement Mortar Lining: Sewerage DN80-2000 DN80-2000 Saint-Gobain PAM UK supplies its standard sewer pipes with a high alumina cement Lining: Sewerage High Alumina Cement Mortar Sewerage mortar lining to allow for extreme operating conditions ranging from pH 4 (highly Saint-Gobain PAM UK supplies its standard sewer pipes with a high alumina cement DN80-2000 DN80-2000, Integral Range acidic) to pH 12 (highly alkaline). High alumina cement mortar linings conform to the mortar lining to allow for extreme operating conditions ranging from pH 4 (highly Saint-Gobain PAM standard sewer pipes with a high alumina cement requirements of(highly BSUK ENsupplies 598 andits offer high abrasion resistance. acidic) to pH 12 alkaline). High alumina cement mortar linings conform to the conditions ranging from pH 4from (highly mortar lining to extreme operating conditions ranging pH acidic) 4 (highly requirements of allow BS ENfor 598operating and offer high abrasion resistance. to pH 12 alkaline). High alumina cement mortar to the to the acidic) to(highly pH 12 (highly alkaline). High alumina cementlinings mortarconform linings conform Socket Coating of BS EN 598 and offer high abrasion resistance. requirements of BS EN 598 and offer high abrasion resistance. Socket Coating Socket areas which could come into contact with effluent receive a coating of red epoxy paint. Socket areas which could come into contact with effluent receive a coating of red Socket Coating epoxy paint. Socket which could cement: come into contact with effluent receive a coating of red Benefitsareas of high alumina Benefits of high alumina cement: epoxy paint. Benefits of high alumina cement: ● Resistance to septic attack Socket areas which could come into contact with effluent are coated with a epoxy paint. •Resistance to septic attack ● Resistance to septic attack ● Resistance to chemical attack Benefits of high alumina attack cement: •Resistance to chemical ● Resistance to chemical attack •Resistance ● Resistanceto toabrasion abrasion ● Resistance to septic attack 88 78 78 ● ● Resistance to abrasion Resistance to chemical attack ● Resistance to abrasion Benefits to High Alumina Resistance Septic AttackCement Mortar Lining (Integral range) Benefits to High Alumina Mortar Lining (Integral range) Resistance Septic AttackCement Sewers are occasionally at risk from attack due to the septicity of effluents, particularly Resistance toflowSeptic Attack A two year test (see fig 1) to compare during periods of low or high temperature. the resistance of High Alumina and other cements found that High Alumina cement Sewers are occasionally at risk from attack due to the septicity of effluents, particularly offers excellent resistance to septic attack. during periods of low flow or high temperature. A two year test (see fig 1) to compare the of High Alumina and other cements found that High Alumina cement Fig:resistance 1 Cold Water offers excellent resistance to septic attack. Cold Water Inlet Fig: 1 Cold Air Water Inlet + H 2S Air + H 2S Overflow Cold Water Overflow Cement Iron Water at 37°C Water at 37°C Type of Cement Blast Furnace Portland A Type of Cement Portland B Blast Furnace Sulphate Resisting Portland A High Alumina Portland B Sulphate Resisting High Alumina Cement Iron Water at 37°C Cement Iron Effluent Cement Iron Effluent Water at 37°C Attack depth at water line 1.7mm to 2mm 1.9mm to 2.3mm Attack depth at water line 1.7mm 1.7mm to 2mm 4.4mm 1.9mm to 2.3mm 0.6mm (surface layer only) 1.7mm 4.4mm 0.6mm (surface layer only) Resistance to ChemicaltoAttack Resistance Chemical Attack Sewers are at risk from attack by chemicals found in industrial discharges. Table 22 30 Resistance to Chemical Resistance toAttack Chemical Attack Resistance to Chemical Attack shows the resistance of high alumina cement, compared to ordinary Portland cement, against some common aggressive substances. 26 Sewers are at risk from attack by chemicals found in industrial discharges. Table 22 30 shows the resistance of high alumina cement, compared to ordinary Portland cement, Table 30 22 Resistance of High Alumina Cement Vs. Portland Cement against some common aggressive substances. Limitation of Resistance (mg/2) Table30 26:Resistance Resistance High Alumina Cement Portland Cement Table ofof High Alumina Cement Vs.vs. Portland Cement 22 Effluent Aggressive Portland High Alumina Example Substance Limitation of Resistance (mg/2) Cement Cement Effluent Aggressive Portland High Alumina Example Substance Chemical Condensate Ammonia < 30 < 2000 Cement Cement Effluents Magnesium < 300 No limit Chemical Condensate Ammonia < 30 < 2000 Mine Waters Sulphates < 400 No limit Effluents Magnesium < 300 No limit CO2 Raw Waters < 20 No limit Mine Waters Sulphates < 400 No limit pH Range > 5.5 4 to 12 CO2 Raw Waters < 20 No limit Range > 5.5 range under maximum 4 to 12 The chemical resistance ofpH Saint-Gobain PAM UK Integral allowable concentrations at 20°C is given in table 31 23. The chemical resistance of Saint-Gobain PAM UK Integral range under maximum allowable concentrations at 20°C is given in table 27 23. 31 89 79 Section 4: Pipe Linings Table 23: Table 27: Chemical Chemical Resistance Resistance Chemical Pipe Linings Fittings Gasket Nitrile Ethanol Methanol Glycol Aliphatic Hydrocarbons 50% 50% No limit No limit No limit No limit No limit No limit No limit White Spirit Petrol, Diesel, Gas, Oil Kerosene Aromatic Hydrocarbons No limit No limit No limit No limit No limit No limit No limit No limit No limit Xylene Toluene Benzene, Styrene, Naphtha Oils No limit No limit No limit No limit No limit Not suitable Lubricants, Petrol, Derivatives Organic Detergents No limit No limit No limit No limit No limit No limit Teepol Water No limit No limit No limit Soft Water Saline Solution Distilled Water Chlorinated Water Chlorinated Solution Trichloroethylene Chloroform Genklene Acids No limit No limit No limit No limit No limit 10% No limit No limit No limit No limit No limit No limit No limit No limit No limit 10% 10% 10% Not suitable Not suitable Not suitable Actic Chromic Citric Hydrochloric Lactic Nitric Oxalic Phosphoric Sulphuric Tannic Tartaric Bases 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 200 ppm 50 ppm 40 ppm 10 ppm 20 ppm 3 ppm 15 ppm 6 ppm 12 ppm 10 ppm 10 ppm 10% 50 ppm No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit Ammonia Aniline Dimethylamine Phenol/Cresol Potassium Hydroxide Pyridine Quinoline Sodium Hydroxide Trimethylamine Salts 18% No limit 0.6% No limit 560 ppm No limit No limit 400 ppm No limit 40% No limit No limit No limit 500 ppm No limit No limit 400 ppm No limit No limit No limit No limit No limit No limit No limit No limit No limit No limit 25% 25% 5% 10% 10% 10% No limit No limit No limit Alcohols Sodium Chloride Potassium Chloride Ammonium Sulphate 90 80 Please consult us regarding the suitability of Integral for conveyance of other industrial effluents. Resistance toResistance Abrasion to Abrasion Abrasion is the degradation of the internal lining of the pipe due to the impact of solid particles contained in the effluent. It is likely to be a problem in the following instances: a) Combined sewers conveying surface waters, where there is likely to be a high concentration of solids. b)Steep slopes, leading to high effluent velocity. c) Industrial effluent, where a high concentration of solid particles is envisaged. High alumina cement lining used by Saint-Gobain PAM UK offers excellent resistance to abrasion. The lining allows regular maximum flow rates of 7m/s with minimal abrasive attack in each of the applications. The effect of abrasion can be calculated from the formula: U=K x V3 N1/2 10-4 U= Wear in mm per annum K= The coefficient characteristic of the material (the lower the value, the greater the resistance to abrasion) V= Flow rate m/s N= Characteristic of particle abrasiveness (according to the “Miller Index”) Resistance to Septic Attack Sewers are occasionally at risk from attack due to the septicity of effluents, particularly Table demonstrates the or superior abrasion resistance of High in 28periods during24 of low flow high temperature. A two year test Alumina (see fig 1)cement to compare comparison with mostAlumina other common sewer pipeline materials. As greater effluent the resistance of High and other cements found that High Alumina cement velocities can beresistance permitted,tosavings at the design stage can be achieved by avoiding offers excellent septic attack. manhole backdrops or flow control chambers on steep inclines. Fig: 1 Cold Water Cold Water Table Table 24 28 Abrasion resistance of High Alumina Cement vs. Other materials Inlet Overflow Abrasive K value Air + Basalt/Polyurethane H 2S Cement Iron High alumina cement/Natural rubber Unlined iron Water at 37°C Cement Iron Effluent 5 to 15 15 to 30 Water at 37°C 30 to 50 Blast furnace cement/concrete/PIC 50 to 100 Type of Cement Attack depth at water line 1.7mm to 2mm 300 GR Blast Furnace Portland A 1.9mm to 2.3mm Asbestos cement > 1000 Portland B 1.7mm Sulphate Resisting 4.4mm The lower the K value, the greater the resistance to abrasion. High Alumina 0.6mm (surface layer only) Special requirements: Resistance Chemical Attack Special to requirements Sewers are at<pH4 risk from attackSaint-Gobain by chemicalsPAM found industrial discharges. Table 22 For effluents or >pH12 UKinplc offers a pH1 pipe-system. For shows the resistance of highTechnical aluminaSales cement, comparedTel: to ordinary cement, information please contact Department, 0115 930Portland 0650/0700. against some<pH4 common aggressive substances. For effluents or >pH12 Saint-Gobain PAM UK plc offers a pH1 pipe-system. For information please contact Technical Sales Department, Tel: 0115 930 0700. Intergral pH1 Table 22 Limitation of Resistance (mg/2) Effluent Example Aggressive Substance Chemical Condensate Portland Cement High Alumina Cement Ammonia < 30 < 2000 Effluents Magnesium < 300 No limit Mine Waters Sulphates < 400 No limit 91 81 Section 4: Pipe Linings Lining Thickness & Condition: Water & Sewerage pipe linings Thickness Lining thicknesses for pipes are in accordance with the latest version of BS EN 545/BS EN 598. The standard allows for the lining thickness to taper down at the end of pipes and fittings. Please refer to BS EN 545/BS EN 598 for lining thicknesses. Lining Condition The surface of the lining will be substantially smooth but may occasionally contain longitudinal and circumferential shrinkage cracks which do not affect the stability of the lining. The widths of the cracks and any radial displacement at the cracks will not exceed the values given in BS EN 545/BS EN 598. These shrinkage cracks are permissible under the relevant product standards and close on continuous exposure to water - a process known as autogenous healing. Jointing surfaces i.e the inside of sockets and flange faces are free from cement mortar. Installation Instructions For guidance on testing and commissioning of pipelines, lining repair, installation guidance and storage instructions please download the Installation Guide from our website, www.saint-gobain-pam.co.uk. 92 82 Section Sectio5 Pipe Coating Pipe Coating 83 93 83 Section 5: Pipe Coatings External Coatings Saint-Gobain PAM allall types ofof PAM UK UKoffers offersaarange rangeofofproven provenexternal externalcoatings coatingstotosuit suit types ground conditions. The Saint-Gobain and ground conditions. Thestandard standardcoating coatingisisZinalium, Saint-Gobain PAM UK’PAM zinc UK’s and zinc aluminium aluminium alloy system. Firstwith launched with PAM Natural Water Thisiscoating is now alloy system. First launched PAM Natural Water pipe. This pipe. coating now available available on PAM Integral Plus sewer pipe and on Blutop water pipe as standard. on PAM Integral Plus DN80-800 sewer pipe as standard. For extreme soil conditions a wide variety of special coating systems can be offered. To ensure the most cost effective and appropriate solution is supplied, Saint-Gobain PAM UK offers soil resistivity surveys, please see Table 10. page 10. Table 25: Matrix of coatings Table 29: Matrix of coating available from Saint-Gobain PAM UK. available from Saint-Gobain PAM UK. Product Product Range Range Zinalium Dia (Zinc/ Zinc & Dia RangeAluminium) + Range Aluminium Epoxy OD75 - Water Pipe DN900Standard (Natural) DN700 DN900- request Special Request Optional 2000 Pipe Special Special RequestSpecial Request Standard PUX TT (Polyurethane) Special Request Special Special requestRequest (TT range) Special Request Special Request Special Special Specialrequest Special request* Standard Special request (TT range) Special Standard Standard (Natural) PE ZM-U (Polyethylene) SpecialSpecial Special Requestrequest Request Standard UTI DN800 Directional Water Drill Pipes Tape Wrap ZincZinc & & PETape Wrap Tape Wrap 25mm or ZM-U Epoxy Epoxy Sleeving25% 55% 55mm UTI DN800 (Blutop) Standard OD160 DN80 2000 DN600 Sewerage Pipe Zinc && Zinc Bitumen Bitumen Request Request Request Standard DN800 Standard (Natural) Optional Special request* Special request DN900DN1000 Optional Standard (Classic) Black Special request* Special request Special request (TT range) Standard (Classic) Black Special request Special request Special request (TT range) Standard (Integral) Special request * Special request Standard (Integral) Special request Special request DN900DN2000 Uti DN800 Standard (Integral Plus) Special request (TT range) Special request uti DN700 only (TT range) Sewerage Pipe DN900DN2000 Directional Drill pipes - Water & Sewer DN100DN700 * Potentially required if Zinalium is not used 94 84 Special request DN800-2000 (TT range) Standard (PAM Direxional) Table 26: 30: Shows Shows the the Recommended RecommendedProtection ProtectionSystem System Table Soil Moisture Tape Tape PE Sleeving TT Wrap Wrap PE subject to Subject to+ Imp. Bed Coating Not 25mm 55% Sleeving & Surround Overlap Overlap waterlogging waterlogging Zinc and Bitumen (DN 900 – 2000) Integral Plus (DN 80 – 800) Integral (DN 802000) R A R a a a1 or 4 a a Natural soils with resistivity between 1500-2500 ohm cm without water between R 1500 and R 2500 ohm.cm R Natural Soils with resistivity table A R a 1a or 4 a a2 or 4 a Natural soils with resistivity between Natural Soils with 1500-2500 ohm cm withresistivity seasonal between 750 and 1500 ohm.cm R R water table or permanent waterloggging R Ground Conditions Soil Environment Blutop (OD 75 160) Natural (DN 80 – 800) Natural soils with resistivity above Natural Soils with resistivity above 2500 ohm.cm R R 2500 ohm/cm a 2 or 4 a Natural Soils with resistivity below 750 ohm.cm Natural soils with resistivity between 500-1500 ohm cm without water table R R 3, 4 or 5 a A a A a 3 or 5 R a a Natural Soils containing coal, shale, ironstone or peat a 3 or 5 Natural soils containing coal, ironstone or peat R Natural Soils pH below Natural soils withwith resistivity below 5 500 ohm-cm R Natural soils with resistivity between Made light chemical contamination (e.g. farmyards, refuse sites) 500 andGround 1500 ohmwith cm with R R R seasonal water table or permanent waterloggging R A 3 or 5 A 3 or 5 A a R 5 a A A 5 A a A 6 mechanical damage Made up ground with light chemical contamination. e.g. Refuse sites. R Farmyard waste with water table chemical contamination (e.g. disused gas plants, industrial Made Ground with heavy A sites,electrical mines,currents. chemical Stray e.g. plants), Crossing and tidal waters (e.g. estuaries, shorelines) cathodically protected pipelines and DC traction systems A R 5 a Ground subject to levels of stray currents likely to cause long term damage to pipes* Made up ground with light chemical contamination. e.g. Refuse sites. Farmyard waste without water table Made ground containing clinker, flints, bricks or other materials likely to cause A a 6 a * The magnitude of any effects due to stray currents may be determined by a soil resistivity and soil potential survey. In cases ofStray doubt, the recommendation electrical currents. e.g. Parallel is as shown. A A a Natural with a pH< 5 without Ref soils Protection Systems water table R A a Natural soils with a pH< 5 with water table 1 or permanent Classicwater-logging (zinc plus bitumen) or Integral (zinc plus epoxy) R A a Made up ground with flints, clinker etc material likely to cause mechanical damage with or without 2 Classic/Integral plus polyethylene sleeving water table R A Made up ground with solid chemical contamination. Ex-industrial or plus polyethylene sleeving with bed and surround 3 Classic/Integral chemical sites R A DN 80 - 2000 Made up ground with liquid chemical 4 Natural or Integral-Plus (zinc/aluminium plus epoxy) contamination. Ex-industrial or chemical sites R A DN 80 - 800 Tidal waters. E.g. estuarine conditions R A DN 80 - 2000 to cathodically protected pipelines and DC traction systems 5 TT (Heavy Duty Polyethylene; Polyurethane or 25 mm overlap Tape Wrap Coating) R = Recommended coating 6 A = Alternative recommended coating option R Availability A DN 80 - 2000 DN 80 - 2000 A A a = technically acceptable (but not recommended) coating option TT (Heavy Duty Polyethylene; Polyurethane or 55% overlap Tape Wrap Coating) DN 80 - 2000 95 85 Section 5: Pipe Coatings PAM Blutop, Natural and Integral Plus PAM Natural/Integral Plus Exceptional Protection The exceptional protection of Zinalium Ductile Iron Cement Mortar Lining Epoxy Coating Zinc/ aluminium Coating Saint-Gobain PAM UK supplies a zinc/aluminum coating for all pipes DN60-800 as Saint-Gobain PAM UK supplies a zinc/aluminum coating (Zinalium) for all water and sewer standard. The development thisdevelopment coating is anofexample of Saint-Gobain PAM UK’s pipes uti DN800 as standard.ofThe this coating is an example of Saint-Gobain continual development programme. Branded as Pam Natural (Water) and PAM UK’s research continualand research and development programme. PAM Integral Plus (Sewer), this coating is a revolutionary and evolutionary pipeline BrandedThe as Pam Natural (Water) and zinc PAM /Integral Plus (Sewer) and later increases extendedthe to the product. coating utilises an 85% 15% aluminium alloy which new Blutop range, this coating is a revolutionary and evolutionary pipeline product. longevity of both the active and barrier protection for the pipe. This alloy, coupled with an epoxy topcoat (Blue for Pam and Red for PAM Integral Plus), the gives PAM of The coating utilises an 85% zincNatural / 15% aluminium alloy which increases longevity both the activePlus andsignificant barrier protection the pipe.to This alloy, coupled withcoating an epoxy Natural/Integral benefitsfor compared previously available topcoat (Blue for Pam Blutop & Natural and Red for PAM Integral Plus), gives significant systems. benefits compared to previously available coating systems. ● Ease and speed of pipe laying ● Risk elimination ● Extended service life Advantages: ● Reduced stock levels and Speed of Pipe Laying ● Ease Robustness The PAM Blutop, Natural and Integral Plus system provides a complete protection ● Reduced on site work system in nearly all natural soil conditions and eliminates the need for PE-sleeving and the associated time consuming installation. Consequently, the time to install pipes Ease of Pipe Laying will and reduceSpeed significantly. The Natural and PAM Integral Plus system provides a complete protection system RiskPAM Elimination in nearly all natural soil andprotective eliminatessystem the need for PE-sleeving andasthe The risk of specifying anconditions inappropriate is virtually eliminated tests have shown thattime PAMconsuming Blutop/Natural/Integral Plus is suitablethe for use than 90%will of UK soil associated installation. Consequently, timeintomore install pipes conditions and is insensitive soil variations distances. reduce significantly whenevertoPAM Natural orover PAMshort Integral Plus systems are employed. Extended Service Life Risk The useElimination of an external coating consisting of a zinc/aluminium alloy extends the longevity of ductile pipes. Increasing the weight of Zincsystem does not give the same degreeasoftests The risk ofiron specifying an inappropriate protective is virtually eliminated improvement, nor does it extend the range of soils for which the pipe is suitable. A have shown that PAM Natural/Integral Plus is suitable for use in 90% of UK soil performance study of the PAM Natural system in comparison to enhanced zinc systems, conditions and is insensitive to soil variations over short distances. Technical Reference Document, SGP-Ref: TP1H/TRD/0303/March 2003 is available on request. Extended Service Life Reduced Stock Levels The ofcoating an external of a zinc/aluminium alloy extends the be Withuse one type coating coveringconsisting the vast majority of UK soil conditions, stock may reduced both at the end customer, and throughout the supply chain. longevity of ductile iron pipes. Increasing the weight of Zinc does not give the same degree of improvement, nor does it extend the range of soils for which the pipe is Robustness suitable. performance study of the Natural system in comparison to enhanced The PAMABlutop/Natural/Integral PlusPAM system has been tested under ‘real life’ conditions and zinc systems, Technical Reference Document, SGP-Ref: TP1H/TRD/0303/March 2003 is has been shown to withstand the extremes of handling, transportation and laying without compromising the coating. available to view onprotective the website: www.saint-gobain-pam.co.uk. Reduced Work ‘On-site’ Reduced StockofLevels With the elimination the need to apply polyethylene sleeving to PAM Blutop/Natural/ Integral pipestype andcovering the reduction in pre-jointing preparation, installation with With onePlus coating the vast majority of UK soil conditions, stocktimes may be PAM pipes are reduced, thus increasing productivity and reducing consequential delay. reduced both at the end customer, and throughout the supply chain. Robustness The PAM Natural/Integral Plus system has been tested under ‘real life’ conditions and has been shown to withstand the extremes of handling, transportation and laying without compromising the protective coating. Reduced Work ‘On-site’ With the elimination of the need to apply polyethylene sleeving to PAM Natural/Integral Plus pipes and the reduction in pre-jointing preparation, installation times with PAM Natural/Integral Plus pipes are reduced, thus increasing productivity and reducing consequential delay. 96 86 Section 4: Pipe Linings Lining Thickness & Condition: Water & Sewerage pipe linings Zinc/Aluminium Alloy Zinc/ Aluminium Alloy How it works: 40 years of Research Thickness and Development The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity Lining thicknesses for pipes are in layer. accordance with the latest version of BSLaunch EN 545/BS of of the active corrosion protection the BLUTOP range EN 598. The standard allows for the lining thickness to taper down at the end of pipes Complete Zinc ions within therefer alloyto provide to areas which may and fittings. Please BS EN sacrificial 545/BS ENgalvanic 598 for protection lining thicknesses. characterization Launch of the zinc-aluminium of the range of the pipe. have been damaged during the transportation, handling orNATURAL installation alloys in the DN 60 to 300 Once the pipe has been installed and is in contact with the surrounding soil the zincDiscovery Lining Condition Extension of the Initial results from of the alloy DUNOY Decisionthe to launch NATURAL to the aluminum alloy provides a long termtests barrier through formation of arange stable in-the-field (zinc - aluminium) a new product using DN 350 to 600 The surface of the lining but may occasionally contain the zinc-aluminium Lab testing insoluble protective layer.will be substantially smooth coating longitudinal and circumferential shrinkage cracks which do not affect the stability of Initial in-the-field tests the lining.aThe widths of thezinc cracks and any radialprotection displacement at the cracks willitnot Although coating of pure provides galvanic for the 1969 - 1970/72 - 1971/72 - 1978 - 1982/1998 - 1998 - 2000 - ductile 2005 - pipe, 2009 is exceed the values given in BS EN 545/BS EN 598. These shrinkage cracks areprovides a 100% active, and its effect can be rapidly depleted. Similarly, although zinc permissible under the it relevant product and close on layer continuous to protective layer when transforms intostandards a dense, impermeable of zincexposure salts, these water a process known as autogenous healing. Jointing surfaces i.e the inside of salts can only form under specific conditions. sockets and flange faces are free from cement mortar. Using zinic aluminium alloys instead of zinc means: High performance epoxy coating > 100μm Metallic zinc/aluminium coating (≥400g/m2) Epoxy socket coating (>40μm) Cement mortar lining (System XL water/HAC Sewer) Ductile Iron A Galvanic protection offered zinc If• zinc transforms too quickly theby resulting passive layer is of poor quality. The Installation Instructions • An Imporoved chemical and mechanical stability presence of aluminum slows this conversion, by considerably decreasing the rate at of the coating thanks to the use of aluminium which the zinc is transformed; and creating a stablelining protective compared to For guidance on testing and commissioning ofmore pipelines, repair,layer installation Blue epoxy (pore-sealer) zinc alone,and whilst allowing the sacrificial healing process toGuide take place. guidance storage instructions pleasegalvanic download the Installation from our ZnAI alloy website, www.saint-gobain-pam.co.uk. The dual structure (islands of zinc within the aluminium skeleton) of the alloy used on The protective layers stick to the ductile iron pipe perfectly, covering PAM Natural/Integral Plus means the duration of active protection increases the entire barrel and socket. significantly. Ductile Iron The scientific explanation Zinalium offers an active protection to ductile iron pipes, thanks to the power of galvanic protection offered by the alloy ZnAL 85-15. Zinc/ Aluminium Alloy Zinc ions within the alloy provide sacrificial galvanic protection to areas which may have been damaged during the transportation, handling or installation of the pipe. Potable Water Pipe Sewerage Pipe Once the pipe has been installed and is in contact with the surrounding soil the zinc/ aluminum provides a long term barrier through the formation of a stable insoluble How italloy works: protective layer. The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity Although a coating of pure zinc provides of the active corrosion protection layer. galvanic protection for the ductile pipe, it is 100% active, and its effect can be rapidly depleted. Similarly, although zinc provides a protective Zinc when ions within the alloy provide sacrificial galvanic protection to areas which layer it transforms into a dense, impermeable layer of zinc salts, these salts may can only form under specific conditions. have been damaged during the transportation, handling or installation of the pipe. the pipe has been installed and is inpassive contactlayer withisthe surrounding soil presence the zincIfOnce zinc transforms too quickly the resulting of poor quality. The aluminum provides a long term barrier through the formation ofat a stable of aluminumalloy slows this conversion, by considerably decreasing the rate which the zinc isinsoluble transformed and creates protective layer. a more stable protective layer compared to zinc alone, whilst allowing the sacrificial galvanic healing process to take place. Although a coating(islands of pure zinc provides protection for the ductile pipe, used it is on The dual structure of zinc withingalvanic the aluminium skeleton) of the alloy PAM meansdepleted. the duration of active protection increases 100%Blutop/Natural/Integral active, and its effect canPlus be rapidly Similarly, although zinc provides a significantly. protective layer when it transforms into a dense, impermeable layer of zinc salts, these salts can only form under specific conditions. High performance epoxy coating > 100μm Metallic zinc/aluminium coating (≥400g/m2) Epoxy socket coating (>40μm) Cement mortar lining (System XL water/HAC Sewer) If zinc transforms too quickly the resulting passive layer is of poor quality. The considerably decreasing the rate at which the zinc is transformed; and creating a more stable protective layer compared to Increasing the thickness of the alloy over the minimum specified standard (EN 545 or zinc alone, whilst allowing the sacrificial galvanic healing process to take place. EN 598) results in exponential increase in the longevity of the coating, offering greater protection in a wider range of soils. The dual structure (islands of zinc within the aluminium skeleton) of the alloy used on PAM Natural/Integral Plus means the duration of active protection increases significantly. The quantity of slows alloy presence of aluminum thisapplied conversion, by Ductile Iron 82 97 87 Section 5: Pipe Coatings Why not applyofgreater thickness of zinc? The quantity alloy applied Increasing thePAM weight zinc does not significantly extend the lifetime when 2exposed Saint-Gobain hasof increased the quantity of metallic coating from 200g/m (minimum 2 to an aggressive environment. TheENextra is rapidlyofconsumed by auto-corrosion zinc aluminium alloy which results specified by standard EN 545 and 598)zinc to 400g/m in exponential increasethe in stable the longevity of the coating, offering protection in a wider and does not produce conversion layer that is neededgreater for long term range of soils. durability. Fig 2 shows how the protection given to ductile iron by zinc rapidly ceases in aggressive environments. The very significant increase in the thickness of the coating means: Fig 2 • Improved formation of long-term protective layers seawater environment Protection of samples exposed in aggressive 0.00 performance of galvanic protection provided by the zinic aluminium alloy • Improved Zinc A • Greater mechanical resistance of the protective layer KEY Zinc B 200.00 Mixed potential mV: SCE ZnAI A Will increasing the thickness of zinc have the same effect ZnAI B Zn + SC A as Zinalium? 400.00 Zn + SC B Increasing the weight of zinc does not significantly extend the lifetime when exposed to an aggressive 600.00 environment. The extra zinc is rapidly consumed by auto-corrosion and does not produce the stable conversion layer that is needed for long term durability. Fig 2 shows how the protection given to ductile iron by zinc rapidly ceases in aggressive environments. 800.00 1000.00 1200.00 0 100 200 300 400 500 600 700 800 900 Test duration in days KEY A negative potential of more than 750 mV (with respect to a saturated calomel electrode) is required to prevent corrosion of the ductile iron. This graph shows how that potential changes after about 450 days for the zinc coatings but remains constant for the zinc/aluminium coating. A negative potential of more than 750 mV (with respect to a saturated calomel electrode) is required to prevent corrosion of the ductile iron. This graph shows how that potential changes after about 450 days for the zinc coatings but remains constant Epoxy Topcoat coating. for the zinc/aluminium Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy coating is applied at an optimum thickness to provide durability and robustness to the With ZINALIUM, the conventional pore-sealer is to replaced by blue epoxy coating coating but also allow the galvanicblack action of the zinc continue: (signal blue for the Natural range and ultramarine for the Blutop range) or by red epoxy ●coating Able to(for cope ‘real-life’ situations i.e. transportation and handling thewith Integral Plus range). The role of the epoxy layer ●This tough porous epoxy is applied an optimum provide Severe impact and dropcoating tests fails to crackatthe epoxy sealthickness (WRc Ref,toUC 3841)durability and robustness to the coating but also allow the galvanic action of the zinc to continue. Scrape tests fail to expose bare metal The main Improvements provided by the epoxy includes: ● Controlled porosity allows the zinc’s galvanic action to take place • Greater chemical stability • Better long-term performance in soil as it ages •Better control of the zinc-aluminium alloy conversion process (controlled porosity allows the zinc’s galvanic action to take place) •Better mechanical resistance of the coating (during transport and use), scrape tests fail to expose bare metal • Improved resistance to solvents present in the soil (contaminated soil) • Possibility of colouring the pipe to enable easier identification • Better organoleptic (taste/odour) performance • Severe impact and drop tests fails to crack the epoxy seal (WRc Ref, UC 3841) ● 98 88 Section 5: Pipe Coatings Supplementary Coating Coating Systems Supplementary Systems: Introduction Why not apply greater thickness of zinc? Introduction Increasing thePAM Saint-Gobain weight UK offers of zincadoes range not of significantly external coating extend systems the lifetime to suit when different exposed Saint-Gobain PAM UK offers a range of external coating systems to suit different ground ground to an aggressive conditions. PAM (OD Natural/Integral The extra Plus zinc(DN80-800) is pipe rapidly is theconsumed standard by pipeline auto-corrosion product pipe conditions. PAM environment. Blutop 75-160), Natural and Integral Plus (DN80-800) from and does Saint-Gobain not produce PAM the UK stable in thefrom conversion diameter range layer that DN60-800 is and needed andfor can long be used term is the standard pipeline product Saint-Gobain PAM can be used in theinmajority of soilmajority conditions inhow the U.K. the durability. Figof2found soil shows conditions thefound protection in the given U.K. For to diameters ductile irongreater by zincthan rapidly DN800 ceases Saint-Gobain in aggressive environments. PAM UK offers a coating system of zinc plus a top coat. For water (PAM Large DN Water Pipes) the top coat is bitumen, and for waste water and sewage (PAM Integral), red epoxy is applied. Fig 2 Zinc + a Topcoat Protection of samples exposed in aggressive seawater environment 0.00 For diameters greater than DN800 Saint-Gobain PAM UK offers a coating system of zinc plus Zinctop A coat is bitumen and for waste water and sewage a top coat. For water (PAM Classic) the KEY (PAM200.00 Integral), red epoxy is applied.Zinc B ZnAI A Zinc Coated: Deposit of zinc transformation product healing the damaged area. Deposit of Zinc corrosion product Zn2+ Current i Metallic Zinc Coating Ductile Iron Permeable Seal Coat Mixed potential mV: SCE Zinc + a Topcoat Zinc coating is an active protection,ZnAI dueB to the galvanic action of the zinc/iron. 400.00 Zn + SC A The and Zincaand coat works in two ways: Zn + SC B Zinc toptop coat works in two ways: a stable protective layer transport 600.00 ●Formation If the zincof coating is damaged during and laying, the zinc metal adjacent Under the top coating, the zinc is transformed a passive layer, to the damage site cathodically protects theinto exposed iron barrier until a protection healing layer of which adheres tightly to the iron surface. zinc800.00 transformation products forms over the damage site Damage self-healing ● Under the top coating, the zinc is transformed into a passive barrier protection layer, If the zinc coating is damaged during transport and laying, the zinc metal adjacent which adheres tightly to the iron surface 1000.00 to the damage site cathodically protects the exposed iron until a healing layer of zinc transformation products forms over the damage site. 1200.00 200 300 Large 400 500 600 700 800 100 + Bitumen: 200g/m02 Zinc Diameter Water Pipes900 Test duration in days DN900-2000 Zinc corrosion Pore-sealer Metallic zinc KEYrange PipeSaint-Gobain wall In the diameter DN900-2000 PAM UK offers a products ductile iron pipe A negative potential of more than 750 mV (with respect to a saturated calomel externally coated with 200g/m2 zinc plus bitumen topcoatZn++ . This allows a Current high degree ions i electrode) is required to prevent corrosion of the ductile iron. This graph shows how of protection against the majority of soil conditions. This protection system conforms that potential changes after about 450 days for the zinc coatings but remains constant to the latest version of BS EN 545. for the zinc/aluminium coating. Iron Damage 200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000 Stable protective layer Damage self-healing PAM Integral pipes are supplied with a 200g/m2 zinc coating and finished with a tough Epoxy Topcoat red epoxy layer applied in accordance with BS EN 598. The PAM Integral coating Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy provides a high degree of protection in most soil conditions. coating is applied at an optimum thickness to provide durability and robustness to the 2 coating but also allow the galvanic action of the zinc to continue: 200g/m Zinc + Bitumen: Large Diameter Water Pipes DN900-2000 In specific conditions where Saint-Gobain’s offer isand nothandling suitable, the use of PE ● Able to cope with ‘real-life’ situations i.e. standard transportation sleeving may be appropriate. the diameter DN900-2000 UKseal offers a ductile pipe externally ●InSevere impactrange and drop tests failsSaint-Gobain to crack the PAM epoxy (WRc Ref, UCiron 3841) coated with 200g/m2 zinc plus bitumen topcoat . This allows a high degree of protection Scrapethe tests fail toof expose bare metal against majority soil conditions. This protection system conforms to the latest version BS EN 545. porosity allows the zinc’s galvanic action to take place ●ofControlled ● 200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000 PAM Integral pipes are supplied with a 200g/m2 zinc coating and finished with a tough red epoxy layer applied in accordance with BS EN 598. The PAM Integral coating provides a high degree of protection in most soil conditions. In specific conditions where Saint-Gobain’s standard offer is not suitable, the use of PE sleeving may be appropriate. 88 99 89 Section 5: Pipe Coatings Special Applications: In under specific specific conditions, conditions, PAM PAMBlutop/Natural/Integral Natural/Integral Plus and In certain soils and under PlusPAM andLarge PAM DN Water Pipe/Integral, may not offer sufficient protection. For these instances, SaintClassic/Integral, may not offer sufficient protection. For these instances, Saint-Gobain PAM Gobain PAM various UK can alternative offer various alternative protection systems. See table 26 detailing UK can offer protection systems. See table 30 detailing types of soil types of soil conditions and the appropriate recommended protection system. conditions and the appropriate recommended protection system. Zinc + PE Sleeving ZM-U For trenchless installations Saint-Gobain PAM UK can offer PAM Directional, a ductile How Sleeving Works: iron pipe specifically designed for trenchless installation. PAM Directional has a coating The principal function of the polyethylene sleeving is to separate the pipe from contact which is able to cope with the rigors of trenchless installations. 200mg/m2 of Zinc + with the soil environment thus preventing non-uniform contact with the soil solids. ZM-U is applied to Pam Directional pipes to ensure protection from potentially The system is therefore relatively insensitive to minor handling damage and the damaging conditions. ZM-U provides protection against damage to pipes being pulled presence of ground water inside the sleeving. Where major damage to the sleeving is through rocky conditions and performs in the most extreme conditions. caused however, repairs must be carried out before laying. PAM Directional is available in diameter range DN100-700. Application of PE sleeving Polyethylene sleeving may be obtained from Saint-Gobain PAM UK for application on How ZM-U works: site. Polyethylene sleeving can be fitted on site and no special equipment is needed ZM-U is a fibre cement coating applied on top of 200mg/m2 of zinc. The tough nature other than that necessary to lift the pipes and fittings. of the ZM-U coating means that there are no special handling requirements. ZM-U provides a total barrier between the pipe and the surrounding ground conditions Details on the size of sleeving required for each pipe diameter with the weight and eliminating any risk of corrosion. The coating provides an extremely robust protection approximate length of sleeving per standard roll can be found in the Installation system and no further protection is required. Guide, www.saint-gobain-pam.co.uk and PUX Coating) Zinc + + Tape TT (PEC Zinc Wrap Extruded PE coating Extruded polyethylene - PEC coating Saint-Gobain PAM UK is also able to supply an external protective systems called TT In highly aggressive soil conditions Saint-Gobain PAM UK would normally recommend Tape Wrapping (Total TT (either external25% coating system comprises thick organic coatings. (Extruded the useTerrain). of TapeThe Wrap or 55mm overlap). However, Saint-Gobain PAM UK is In highly soils a more robust type of protection maycalled be necessary. also able aggressive to supply an alternative external protective systems TT. The TTSaintexternal polyethylene PEC DN80-700 & sprayed polyurethane PUX DN800-2000). Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape coating system comprises thick organic coatings. (Extruded polyethylene PE DN60-700 throughout the diameterPUX range. The tape consists of a combined anti-corrosion mastic & sprayed polyethylene PU DN800-2000). DN800-2000). and pressure sensitive adhesive, laminated to a flexible PVC backing. How TT works: The TT external coating system uses thick organic coatings. These coatings provide a How TT works: How Tape complete barrierWrap betweenWorks: the pipe and the surrounding soil. The TT coating system is The TT external coating system uses thick organic coatings. These coatings provide a Spray PUpolyurethane coating Sprayed - PUX coating suitable use inbetween highly aggressive soils. The tapefor exhibits high resistance toand bacterial attack, lowsoil. water vapour transmission complete barrier the pipe the surrounding The TT coating system is and low water absorption as well as providing high electrical resistance. suitable for use in highly aggressive soils. Application of ofTape TT Wrap Application TT DN80-700 pipes are supplied with a nominally 2mm thick polyethylene coating, which is Tape is factory applied around the body of the pipe. tape is applied around and DN60-700 pipes are supplied a nominally 2mmThe thick polyethylene coating, which applied using a heat bonding with adhesive, co-extrusion technique. DN800-2000 pipes are along the pipe until it covers the pipe from the back of the socket to a point is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes supplied with a sprayed polyurethane coating, 900 microns thick. The TT coating system sufficiently from the spigot such coating, that it will interfere with jointing. Each are suppliedremoved with a sprayed polyurethane 900not microns thick. The TT coating minimises risk of damage during transportation and installation. wrap overlaps the preceding one by approximately 25mm or installation. 55%, depending upon the system minimises risk of damage during transportation and degree of protection required. The tension in the tape results in a protective wrap which adheres strongly pipe body, completely isolating it from the soil. For more information ontoTTthe external coating please contact Pipes Technical Sales Department, Tel: 0115 930 0650/0700. 100 90 Section 5: Pipe Coatings Special Applications: Table 31: TT Water Pipe, Rapid Joint Allowable Socket Allowable Pipe Spigot OD Operating OD Weight In certain soils and under specific conditions, PAM Natural/Integral Plus and PAM Large Length mm Pipe Class Deflection (Kg/m) mmFor these DNPressure Water Pipe/Integral, may not offer sufficient protection. instances, Saint(mm) (ØDE) (Degree) (PFA) (ØB) Gobain PAM UK can offer various alternative protection systems. See table 26 detailing C40 40 soil conditions 5 and the 6000 98 167.0 13.5 types of appropriate recommended protection system. DN Product Code 80 SSA80F60AG 100 SSB10F60AG C40 40 5 6000 118 188.0 16.5 150 SSB15F60AG C40 40 5 6000 170 242.0 25.0 200 SSB20F60AG 5 6000 222 295.0 35.0 250 SSB25F60AG C40 40 5 6000 274 352.0 46.0 300 SSB30F60AG C40 40 5 6000 326 409.2 58.5 350 SSB35G60AG C30 400 SSB40G60AG C30 450 SSB45G60AG C30 30 6000 Application of4 PE sleeving 480 574.2 98.5 500 SSB50G60AG C30 600 SSB60G60AG C30 Polyethylene sleeving from 532 Saint-Gobain PAM UK for application on 30 4 may be obtained 6000 629.2 115.0 site. Polyethylene sleeving can be fitted on site and no special equipment is needed other than that necessary to lift6000 the pipes and fittings. 738.5 30 4 635 115.5 700 SSB70G60AG C25 800 SSB80H70AH C25 900 SSB90H70AH 1000 SSC10H70AH C25 1200 SSC12H79AH C25 1400 SSC14H80AH C25 1600 SSC16H80AH C25 3 8160 How25Tape Wrap Works: 1800 SSC18H80AH C25 The tape exhibits high resistance to bacterial attack, low water vapour transmission 25 2.5 8150 1875 2032.2 1004.0 and low water absorption as well as providing high electrical resistance. 2000 SSC20H80AH C25 25 8130 Application of2 Tape Wrap ZincC40+ PE Sleeving 40 How Sleeving Works: The principal function of the polyethylene sleeving is to separate the pipe from contact with the thus 6000 preventing non-uniform contact with71.5 the soil solids. 30 soil environment 4 378 464.2 The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is 30 4 6000 429 516.2 83.5 caused however, repairs must be carried out before laying. Details on the size of sleeving required for each pipe diameter with the weight and 25 4 6000 738 863.0 223.0 approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pam.co.uk 25 25 ZincC25+ Tape Wrap 4 6950 842 974.0 233.0 4 6950 945 1082.0 283.5 6960 1048 1191.0 339.0 4 Tape25Wrapping In highly aggressive soils a more robust type of protection may be necessary. Saint25 4 8190 1255 1412.5 467.0 Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic 25 3 8170 1462 1592.1 641.0 and pressure sensitive adhesive, laminated to a flexible PVC backing. 1668 2082 1815.9 2259.0 815.5 1220.0 Tape is factory applied around the body of the pipe. The tape is applied around and Notes.- Lengths and weights are provided for estimation purposes only and actual values mayit vary from those in thesethe tables along the pipe until covers theprovided pipe from back of the socket to a point - For information on Rapid gaskets water please refer to page 70 sufficiently from the spigot it using will the notfollowing interfere with jointing. Each - Allowable test pressure (PEA) and allowable maximum operating pressureremoved (PMA) can easily be calculated for thesuch abovethat pipes by formulas: PMA = PFA x 1.2 wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the PEA = PMA + 5 bar degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. 90 101 Section 5: Pipe Coatings Special Applications: Table 32: TT Water Pipe, Universal Vi Joint DN Product Code 80 SGA80N60AG 100 SGB10N60AG 150 SGB15N60AG 200 SGB20N60AG 250 SGB25N60AG 300 Allowable Socket Allowable Pipe Spigot OD Operating OD Weight In certain soils and under specific conditions, PAM Natural/Integral Plus and PAM Large Length mm Pipe Class Deflection (Kg/m) mmFor these DNPressure Water Pipe/Integral, may not offer sufficient protection. instances, Saint(mm) (ØDE) (Degree) (PFA) (ØB) Gobain PAM UK can offer various alternative protection systems. See table 26 detailing types of appropriate recommended protection16.0 system. C100 60soil conditions 3 and the 5970 98 159 C100 56 3 5970 118 188 20.0 C64 48 3 5970 170 230 29.5 C64 43 3 5970 222 290 40.5 C50 How39Sleeving3 Works:5970 274 350 54.0 SGB30N60AG C50 350 SGB35N60AG C40 400 SGB40N60AG C40 34 3 of the polyethylene 5970 326 is to separate 408 The principal function sleeving the68.0 pipe from contact with the soil environment thus preventing non-uniform contact with the soil solids. 25 3 relatively 5970 378minor handling 463 damage 85.0 and the The system is therefore insensitive to presence of ground water inside the sleeving. Where major damage to the sleeving is 3 must be5970 429 510 100.5 caused20 however, repairs carried out before laying. 450 SGB45N60AG C40 Application of3 PE sleeving 16 5970 500 SGB50N60AG C40 Polyethylene sleeving may be obtained from Saint-Gobain PAM UK for application on 16 2 5970 532and no special 625 equipment 143.0 is needed site. Polyethylene sleeving can be fitted on site other than that necessary to lift the pipes and fittings. 600 SGB60N60AG C40 Zinc + PE Sleeving 16 2 5970 480 635 570 740 119.0 192.5 Details on the size of sleeving required for each pipe diameter with the weight and Notes.approximate length of sleeving per standard roll can be found in the Installation - Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables - For information on Rapid gaskets water please refer to page 70 Guide, www.saint-gobain-pam.co.uk - For information on Universal Vi Anchoring gasket please refer to page 75 - Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: PMA = PFA x 1.2 PEA = PMA + 5 bar Zinc + Tape Wrap Tape Wrapping In highly aggressive soils a more robust type of protection may be necessary. SaintGobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic and pressure sensitive adhesive, laminated to a flexible PVC backing. How Tape Wrap Works: The tape exhibits high resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance. Application of Tape Wrap Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. 102 90 Section 5: Pipe Coatings Special Applications: Table 33: TT Water Pipe, Universal Ve Joint Allowable Socket Allowable Pipe Spigot OD OD Weight InOperating certain soils Deflection and under specific conditions, PAM Natural/Integral Plus and PAM Large Length mm (Kg/m) mm For these DNPressure Water Pipe/Integral, may not offer sufficient protection. instances, Saint(mm) (ØDE) (Degree) (PFA) (ØB) Gobain PAM UK can offer various alternative protection systems. See table 26 detailing 3 and the5970 188protection 20.0system. types 64 of soil conditions appropriate117.8 recommended DN Product Code Pipe Class 100 SFB10N60AG C100 150 SFB15N60AG C64 60 3 5970 169.7 230 29.0 200 SFB20N60AG C64 52 3 5970 221.6 290 40.5 250 SFB25N60AG 3 5970 273 350 54.0 300 SFB30N60AG C50 41 3 5970 324.9 408 68.0 350 SFB35N60AG C40 38 3 5970 376.8 463 85.0 400 SFB40N60AG C40 450 SFB45N60AG C40 500 SFB50N60AG C40 30 2 5970 Application of PE sleeving 530.5 625 143.0 600 SFB60N60AG C40 700 SFB70N60AG C30 Polyethylene sleeving from633.3 Saint-Gobain for application on 30 2 may be obtained 5970 740PAM UK 192.5 site. Polyethylene sleeving can be fitted on site and no special equipment is needed other 27 than that necessary to lift5970 the pipes and fittings. 855 2 736.6 234.0 800 SFB80N70AH C30 900 SFB90N70AH C30 1000 SFC10N70AH 1200 SFC12G80AH ZincC50+ PE Sleeving 46 How Sleeving Works: The principal function of the polyethylene sleeving is to separate the pipe from contact with the thus5970 preventing non-uniform contact with the soil solids. 35 soil environment 3 427.7 510 99.5 The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is 32 3 5970 478.6 570 119.0 caused however, repairs must be carried out before laying. Details on the size of sleeving required for each pipe diameter with the weight and 25 1.5 6890 840.4 980 282.0 approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pam.co.uk 25 ZincC30+ Tape 25Wrap C30 1.5 6870 943.2 1087 349.0 1 6880 1046 1191 403.0 8150 1252.3 1415 561.0 1 Tape25 Wrapping In highly aggressive soils a more robust type of protection may be necessary. Saint- Notes.Gobain UK ismay able supply pipesinwrapped - Lengths and weights are provided for estimation purposes only and PAM actual values varyto from those provided these tableswith heavy duty self-adhesive tape - For information on Rapid gaskets water please refer to page 70 the diameter range. The tape consists of a combined anti-corrosion mastic - For information on Universal Ve Locking ring please refer throughout to page 77 - Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easilyadhesive, be calculatedlaminated for the above pipes using the PVC following formulas: and pressure sensitive to abyflexible backing. PMA = PFA x 1.2 PEA = PMA + 5 bar How Tape Wrap Works: The tape exhibits high resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance. Application of Tape Wrap Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. 90 103 Section 5: Pipe Coatings Special Applications: Table 34: TT Sewer Pipe, Rapid Joint Allowable Allowable Pipe Spigot OD Socket OD Operating In certain soils and under specific conditions, PAM Natural/Integral Weight Plus and PAM Large mm mm Deflection Length Pressure DN Water Pipe/Integral, may not(ØDE) (Kg/m) offer sufficient protection. For these instances, Saint(ØB) (Degree) (mm) (PFA) Gobain PAM UK can offer various alternative protection systems. See table 26 detailing 40 6000and the appropriate 98 167.0 13.5 types of5soil conditions recommended protection system. DN Product Code 80 TSA80S60BG 100 TSB10S60BG 40 5 6000 118 188.0 19.0 150 TSB15S60BG 40 5 6000 170 242.0 23.5 200 TSB20S60BG 6000 222 295.0 32.5 250 TSB25S60BG 38 5 6000 274 352.0 42.0 300 TSB30S60BG 35 5 6000 326 409.2 53.0 350 TSB35S60BG 32 400 TSB40S60BG 30 450 TSB45S60BG 29 4 6000 480 Application of PE sleeving 574.2 95.0 500 TSB50S60BG 28 600 TSB60S60BG 26 Polyethylene sleeving may be obtained from 629.2 Saint-Gobain111.0 PAM UK for application on 4 6000 532 site. Polyethylene sleeving can be fitted on site and no special equipment is needed other than that necessary to lift the pipes and fittings. 141.0 4 6000 635 738.5 700 TSB70E60BG 29 800 TSB80E69BH 28 900 TSB90E69BH 1000 TSC10E69BH 26 1200 TSC12N79BH 29 1400 TSC14N80BH 28 1600 TSC16N80BH 27 8160 Works: 1668 How 3Tape Wrap 1800 TSC18N80BH 27 The tape exhibits high resistance to bacterial attack, low water vapour transmission 2.5 8150 1875 2032.2 1045.0 and low water absorption as well as providing high electrical resistance. 2000 TSC20N80BH 26 2 8130 2082 Application of Tape Wrap Zinc 40+ PE Sleeving 5 How Sleeving Works: The principal function of the polyethylene sleeving is to separate the pipe from contact with the4 soil environment non-uniform contact with the soil solids. 6000 thus preventing 378 464.2 69.0 The system is therefore relatively insensitive to minor handling damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is 4 6000 429 516.2 81.5 caused however, repairs must be carried out before laying. Details on the size of sleeving required for each pipe diameter with the weight and 4 6000 738 863.0 206.0 approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pam.co.uk 4 6950 842 974.0 243.5 6950 945 1082.0 296.0 6960 Tape 4Wrapping 1048 1191.0 348.0 4 Zinc 27+ Tape Wrap In highly aggressive soils a more robust type of protection may be necessary. Saint4 8190 1255 1412.5 513.0 Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic 3 8170 1462 1592.1 686.0 and pressure sensitive adhesive, laminated to a flexible PVC backing. 1815.9 2259.0 859.0 1252.0 Tape is factory applied around the body of the pipe. The tape is applied around and Notes.along the pipe until covers theprovided pipe from back of the socket to a point - Lengths and weights are provided for estimation purposes only and actual values mayit vary from those in thesethe tables - For information on Rapid gaskets sewer please refer to page 71 sufficiently from the spigot it using will the notfollowing interfere with jointing. Each - Allowable test pressure (PEA) and allowable maximum operating pressureremoved (PMA) can easily be calculated for thesuch abovethat pipes by formulas: PMA = PFA x 1.2 wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the PEA = PMA + 5 bar degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. 104 90 Section 5: Pipe Coatings Special Applications: Table 35: TT Sewer Pipe, Universal Ve Joint Allowable Allowable Pipe PAM Plus and PAM Large Operating In certain soils and under specific Weight Spigotconditions, OD Socket ODNatural/Integral Deflection Length (ØDE) mm (ØB) Pressure DN Water Pipe/Integral, maymm (Kg/m) not offer sufficient protection. For these instances, Saint(Degree) (mm) (PFA) Gobain PAM UK can offer various alternative protection systems. See table 26 detailing 64 3 soil conditions 5970 and the 118 188 20.0protection system. types of appropriate recommended DN Prod code 100 Enquire 150 Enquire 60 3 5970 170 230 29.0 200 TFB20N60BG 52 3 5970 222 290 40.5 250 TFB25N60BG 3 5970 Zinc46+ PE Sleeving 274 350 54.0 300 TFB30N60BG 41 326 408 68.0 350 TFB35N60BG 38 5970 How3 Sleeving Works:378 463 85.0 400 TFB40N60BG 35 450 TFB45N60BG 32 500 TFB50N60BG 30 600 TFB60N60BG 30 700 TFB70N60BG 27 3 5970 3 5970 429 510 100.0 2 5970 738 855 229.0 The principal function of the polyethylene sleeving is to separate the pipe from contact 3 soil environment 5970 570 118.5 with the thus 480 preventing non-uniform contact with the soil solids. The system is therefore relatively insensitive to minor handling 2 5970 532 625 137.5 damage and the presence of ground water inside the sleeving. Where major damage to the sleeving is 2 5970 635 740 179.0 caused however, repairs must be carried out before laying. Application of PE sleeving Notes.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables Polyethylene sleeving may be obtained from Saint-Gobain PAM UK for application on - For information on Rapid gaskets water please refer to page 70 - For information on Universal Ve Locking ring please refer site. to page 77 Polyethylene sleeving can be fitted on site and no special equipment is needed - Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas: PMA = PFA x 1.2 other than that necessary to lift the pipes and fittings. PEA = PMA + 5 bar Table 36: Socket sleeve for TT Pipes DN Product Code 80 JSA80YAT 100 JSB10YAT EPDM 150 JSB15YAT EPDM 200 JSB20YAT EPDM 250 JSB25YAT EPDM 300 JSB30YAT EPDM 350 205584 MPSM 400 111234 MPSM 450 110301 MEPS 500 110078 MPSM 600 123649 MPSM Material Details on the size of sleeving required for each pipe diameter with the weight and approximate length of sleeving per standard roll can be found in the Installation Guide, www.saint-gobain-pam.co.uk Description EPDM Zinc + Tape Wrap Rubber sleeve Tape Wrapping Rubber sleeve Rubber sleeve In highly aggressive soils a more robust type of protection may be necessary. SaintRubber sleeve Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape throughout the diameter range. The tape consists of a combined anti-corrosion mastic Rubber sleeve and pressure sensitive adhesive, laminated to a flexible PVC backing. Rubber sleeve How Tape Wrap Works: shrink sleeve The tape exhibits high Heat resistance to bacterial attack, low water vapour transmission and low water absorption as well as providing high electrical resistance. Heat shrink sleeve Application of Tape Wrap Heat shrink sleeve Tape is factory applied around the body of the pipe. The tape is applied around and along the pipe until it covers the pipe from the back of the socket to a point Heat shrink sleeve sufficiently removed from the spigot such that it will not interfere with jointing. Each wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the Heat shrink sleeve degree of protection required. The tension in the tape results in a protective wrap which adheres strongly to the pipe body, completely isolating it from the soil. Above 700mm sleeve generally not required. For further information please contact our Technical Sales Department, Tel 0115 930 0700 90 800 2000 158030 HEPS Heat shrink Roll (30m) 800 2000 158098 HEPS Raychem fastners - Pk 25 105 e Coatings Gobain PAM UK can offer various alternative protection systems. See table 26 detailing types of soil conditions and the appropriate recommended protection system. Zinc Sleeving Zinc + + PE ZM-U How Sleeving Works: For trenchless installations Saint-GobainPAM PAMUK UKcan canoffer offerPAM PAMDirexional, Directional, a ductile installations Saint-Gobain a ductile iron iron pipe specifically designed for trenchless installation. PAM Directional has a coating pipeprincipal specifically designed for polyethylene trenchless installation. PAM Direxional (DN100-700) has a The function of the sleeving is to separate the pipe from contact 2 of Zinc which is able to cope with the rigors of trenchless installations. 200mg/m 2 of+Zinc coating which is able to cope with the rigors of trenchless installations. 200mg/m with the soil environment thus preventing non-uniform contact with the soil solids. ZM-U is applied to Pam Directional pipes to ensure protection from potentially The system is therefore insensitive to minor handlingfrom damage and the + ZM-U is applied to Pamrelatively Direxional pipes to ensure protection potentially damaging damaging conditions. ZM-U provides protection against damage to pipes being pulled presence ofZM-U ground water inside the sleeving. Where major damage the sleeving conditions. provides protection against damage to pipes being to pulled through is rocky through rocky conditions and performs in the most extreme conditions. caused however, repairs must be carried out before laying. conditions and performs in the most extreme conditions. PAM Directional is available in diameter range DN100-700. Application of PE sleeving How ZM-U works: Polyethylene sleeving may be obtained from Saint-Gobain PAM UK for application on How ZM-U works: 2 ZM-U is a fibre cement coating 200mg/m of zinc. The tough nature of site. Polyethylene sleeving can applied be fittedon ontop siteofand no special equipment is needed 2 of zinc. The tough ZM-U is a coating fibre cement coating applied onspecial top of 200mg/m nature a the ZM-U means that there are no handling requirements. ZM-U provides other than that necessary to lift the pipes and fittings. of the ZM-U coating means that there are no special handling requirements. total barrier between the pipe and the surrounding ground conditions eliminating any risk ZM-U provides a coating total barrier between the pipe robust and the surrounding ground of corrosion. The provides an extremely protection system and conditions noand further Details on the size of sleeving required for each pipe diameter with the weight eliminating any risk of corrosion. The coating provides an extremely robust protection protection is required. approximate length of sleeving per standard roll can be found in the Installation system and no further protection is required. Guide, www.saint-gobain-pam.co.uk TT Wrap Zinc + Tape Extruded PE coating In highly aggressive soil conditions Saint-Gobain PAM UK would normally recommend Tape Wrapping the use of Tape Wrap (either 25% or 55mm overlap). However, Saint-Gobain PAM UK is In highly soils a more robust type of protection maycalled be necessary. also able aggressive to supply an alternative external protective systems TT. The TTSaintexternal Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape coating system comprises thick organic coatings. (Extruded polyethylene PE DN60-700 throughout the diameter range. The tape consists of a combined anti-corrosion mastic & sprayed polyethylene PU DN800-2000). and pressure sensitive adhesive, laminated to a flexible PVC backing. How TT works: How Tape Wrap Works: Spray PU coating The TT external coating system uses thick organic coatings. These coatings provide a The tape exhibits high resistance toand bacterial attack, lowsoil. water vapour transmission complete barrier between the pipe the surrounding The TT coating system is and low for water as well as soils. providing high electrical resistance. suitable useabsorption in highly aggressive Application Application of of Tape TT Wrap Tape is factory applied aroundwith the body of the pipe. tape is applied around DN60-700 pipes are supplied a nominally 2mmThe thick polyethylene coating,and which along the pipe until it covers the pipe from the back of the socket to a point is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes sufficiently from the spigot such coating, that it will interfere with jointing. Each are suppliedremoved with a sprayed polyurethane 900not microns thick. The TT coating wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the system minimises risk of damage during transportation and installation. degree of protection required. The tension in the tape results in a protective wrap which adheres strongly pipe body, completely isolating it from the soil. For more information ontoTTthe external coating please contact Pipes Technical Sales Department, Tel: 0115 930 0650/0700. 90 106 91 Section 5: Pipe Coatings Installation and Handling For guidance on how to install and handle pipes and fittings with any of the protection systems in this product guide please refer to the Installation Guidelines on our pam.co.uk website: www.saint-gobain-pipelines.co.uk. Cathodic Protection Ductile iron mains which contain sections that may be buried adjacent to pipelines with cathodic protection systems or other sources of electrical currents such as train or tram lines may be subject to eddy currents. In these circumstances further advice should be sought from Technical Sales Department, Tel: 0115 0115 930 9300700. 0650/0700. The use of Cathodic protection systems for new ductile iron mains is not recommended by Saint-Gobain PAM UK for the following reasons: ● Other effective and maintenance free protection systems provide suitable protection for iron pipelines, e.g. PAM Natural/Integral Plus, polyethylene sleeving Blutop/Natural/Integral Plus, polyethylene sleeving tape wrapping. and tapeand wrapping. ● Most types of joint used in ductile iron pipelines provide a degree of insulation between both pipes and fittings. This insulation prevents the establishment of the long-line corrosion currents which are a feature of welded steel pipelines. If a cathodic protection system is applied to a ductile iron pipeline, it will be necessary to bond across the joints to guarantee electrical continuity. This will add significantly to the cost of installation, and takes away the advantages related to the insulating joints. Epoxy Coated Fittings DN60-2000 80 All ductile iron fittings in the sizes DN60-2000 are supplied with an epoxy coating 80 conforming to BS EN 14901. Potable water fittings are coated internally and externally with blue epoxy. The blue epoxy is approved to BS 6920. are DN600 also approved the Secretary State under Regulation Coated products uti are alsoby approved by theofSecretary of State under 31.4.a of the Water31 Supply Regulations 2000. These are 2000. listed as “PAMare Natural Regulation of the(Water WaterQuality) Supply (Water Quality) Regulations These listed as “PAM Natural Pipeline Components” in the DWI list of approved products. Pipeline Components” in the DWI list of approved products. Sewerage fittings are internally and externally coated with a red epoxy. Compatibility with Pipe Systems Epoxy coated fittings are designed to form a complete system with Saint-Gobain PAM UK pipes. The tough epoxy is able to cope with aggressive soil conditions without the for additional protection and PAM Epoxy epoxy coated fittings are therefore suitable for need the use in conjunction with any pipe coating systems offered by Saint-Gobain PAM UK. 92 107 EPAMS™ Induct Plus™ EPAMS™ Induct Plus™ Timesaver™ Valves Plus™ EPAMS™ Induct Timesaver™ Products and services available from Saint-Gobain PAM UK: Valves Plus™ EPAMS™ Induct Integral and Integral Plus™ from Saint-Gobain Products and services available PAM UK: Integral and Integral Plus™ Access covers and gratings Blutop™ Access covers and gratings Blutop™ Integral and Integral Plus™ Ensign™ Blutop™ Integral and Integral Plus™ Natural™ Ensign™ Blutop™ Ensign™ Blutop™ Access covers and gratings Classical – Classical Plus™ Natural™ Ensign™ Blutop™ Access covers and gratings Classical – Classical Plus™ Natural™ and flange adaptors Couplings Natural™ and flange adaptors Couplings PAM Estate™ Couplings and flange adapt Large diameter water pipes Blutop™ Ensign EEZI-FIT™ Couplings and flange adaptors PAM Estate™ Large diameter water pipes Couplings and flange adapt Blutop™EEZI-FIT™ Ensign EEZI-FIT™ Ensign Couplings and flange adaptors Ensign EEZI-FIT™ EPAMS™ Induct Plus™ PAM Estate™ Large diameter water pipes EPAMS™ Induct Plus™ Valves Ensign™ Blu PAM Estate™ Large diameter water pipes Valves Ensign™ Blu Timesaver™ Valves Timesaver™ Couplings and flange adaptors Timesaver™ Valves Valves Blutop™ Timesaver™ Integral and Integral Couplings and flangePlus™ adaptors Valves Blutop™ Integral and Integral Plus™ Access covers and gratings Cou Access covers and gratings Ensign EEZI-FIT™ Cou Ensign EEZI-FIT™ Natural™ Valves Classical – Classical Plus™ Couplings adaptors Natural™ and flange Valves Classical Classical Plus™ Classical – Classical Plus™ Couplings– and flange adaptors Classical – Classical Plus™ Timesaver™ Val Timesaver™ Val PAM Estate™ Large diameter water pipes Induct Plus™ PAM Estate™ Large diameter water pipes Valves Induct Plus™ Valves EPAMS™ Induct Plus™ Blutop™ EPAMS™ Induct Plus™ EPAMS™ Induct Plus™ Blutop™ EPAMS™ Induct Plus™ Classical – Classical Plus™ Classical – Classical Plus™ Integral and Integral Plus™ Access covers and gratings Integral and Integral Plus™ and Integral Plus™ Access covers andIntegral gratings Induct Plus™ Integral and Integral Couplings and flangePlus™ adaptors Access covers and gratings Induct Plus™ Access covers andAccess gratings Couplings and flange adaptors covers and gratings Access covers and gratings Natural™ Natural™ EPAMS™ Ind Natural™ Natural™ EPAMS™ Ind Valves PAM Estate™ Induct Plus™ Access covers and gratings Valves PAM Estate™ Induct Access Plus™ covers and gratings PAM Estate™ Integral and Integral Plus™ Large diameter water pipes Estate™ Large diameter water PAM Estate™ Integral and Integral Plus™ Largepipes diameter waterPAM pipes PAM Estate™ Large diameter water pipes Acc Acc Natural™ Visit: Access covers andwww.saint-gobain-pam.co.uk gratings Natural™ Access covers and gratings PAM Estate™ PAM Estate™ downpipes systems supplied in BS a black primer coat. Kitemarked to EN 877 for gravity innew 100 diameter, A range of cast iron push-fit fittings and couplings •pipe Fire hydrants Butterfly valves DN50 to DN2000 Standards and ISOaccordance 9001 requirements. A diversified materials in with British, European range available in a factory applied semi-gloss black finished coat Classical Plus is asyphonic standard range gutters downpipes sanitary installations. diameter, Kitemarked to BSofEN 877 forand gravity in 100 A complete rainwater system, consisting of steel from An installation accreditation scheme, designed to give wide tolerance fittings to dedicated products. Butterfly valves to DN2000 for immediate installation. and ISO DN50 9001 requirements. A diversified range •Standards Control valves available in a factory applied semi-gloss black finished coat sanitary installations. syphonic roof outlets rainwater and cast iron pipework to BSof ENsteel 877 peace of mind and confidence to water utilitiesto and A complete syphonic system, consisting An installation accreditation scheme, designed give from wide tolerance fittings to dedicated products. for immediate installation. • Control valves BBA certified. syphonic roof outlets and cast iron pipework to BS EN 877 contractors in the the ductile iron peace of mind andknowledge confidencethat to water utilities andpipeline CastBBA ironcertified. above PAM: ground system BSI Kitemark approved to that they have purchased will that be installed effectively and in products and services available from Saint-Gobain contractors in the knowledge the ductile iron pipeline A syphonic system, consisting of steel A comprehensive range of valves and designed accessories An installation accreditation scheme, to suitable give BScomplete 416 part 2, used forrainwater soil and waste refurbishment, and its optimum condition. Cast iron above ground system BSI Kitemark approved to that they have purchased will be installed effectively and in products and services available from Saint-Gobain PAM: syphonic roof outlets and cast iron pipework to BS EN 877 for water and sewerage applications. All valves are supplied peace of mind and confidence to water utilitiesto and A complete rainwater system, consisting of steel A comprehensive range of valves and designed accessories suitable external soilsyphonic for traditional appearance. An installation accreditation scheme, give BS 416 part 2,stacks used for soil and waste refurbishment, and A complete range of sewerage pipeline products available Other products and services available from Saint-Gobain PAM: its optimum condition. BBA certified. in with WRAS requirements where applicable, syphonic roof outlets cast iron pipework to BSthe EN from 877 contractors in the knowledge that theAll ductile forcompliance water and sewerage applications. valvesiron are supplied peace of mind and confidence to water utilities andpipeline external soil stacks forand traditional appearance. CastA iron below ground system BSI Kitemark approved to from DN80 to DN2000, fully compliant with Other products and services available Saint-Gobain PAM: complete range of sewerage pipeline products available Other products and services available from Saint-Gobain PAM: BBA certified. and manufactured in accordance with ISO 9001. that they have purchased will be installed effectively and in in compliance with WRAS requirements where applicable, contractors in the knowledge that the ductile iron pipeline BS 437, favoured for under building drainage, and unstable requirements of BS EN 598. Cast iron below ground system BSI Kitemark approved to fromproducts DN80 to DN2000, fully compliant with the from Saint-Gobain PAM: Other and services available above and below ground drainage system A comprehensive range ofbe ductile iron access covers Aground small diameter, push fit water pipe system compatible its optimum condition. and manufactured in accordance with ISO 9001. conditions due to its superior strength performance. that they have purchased will installed effectively andand in BS 437, favoured for drainage, and unstable requirements ofunder BS ENbuilding 598. • Gate valves, resilient and metal faced DN50 to DN300 mark approved to BS EN 877. gratings. For high performance products which meet the with plastic pipe made from ductile iron. It has the added above and below ground drainage system A comprehensive range of ductile iron access covers and A complete range of sewerage pipeline products available A small diameter, push fit water pipe system compatible its optimum condition. ground conditions due to its superior strength performance. • Gate valves,valves resilient and metal faced to DN300 Non return DN80 to DN300 increasing demands from traffic to aDN50 purpose designed mark approved BS EN 877. advantages of a corrosion resistant exterior coating and ground the Cast iron above and below drainage system soil and waste,torainwater, suspended, buried and from DN80 to DN2000, fully compliant with thethe gratings. For high performance products which meet thepipe system c A small diameter, push fit water with plastic pipe made from ductile iron. It has added A complete range of sewerage pipeline products available A new generation of potable water pipeline products Cast iron above and below ground drainage system diameter, push fitfrom water pipe system compatible range forvalves low density applications, Saint-Gobain PAM UKpipeiron. BSI Kitemark approved to BS EN 877. A• small rainage providing lifetimeburied serviceand for Non return valves DN80 to DN300 innovative Ductan toresistant prevent theabove risk of corrosion. requirements BSlining EN 598. Tidal flap DN80 to DN600 increasing demands traffic to apipe purpose with plastic made from ductile It has advantages of of a corrosion exterior coating and the Cast iron and below ground system soil andapplications, waste, rainwater, suspended, from DN80 to DN2000, fully compliant with the A small diameter, pushdesigned fit water system c available DN80 to of DN800 with a new revolutionary systemdrainage Technical Enquiries for Cast iron rainwater and gutter systems to BS 460 BBA A comprehensive range of ductile iron access covers and A new generation potable water pipeline products BSI Kitemark approved to BS EN 877. cial and applications, public buildings. with plastic pipe from ductile iron. It has the added access cover products provide targeted for the Cast iron above and below drainage system A small diameter, push fit water pipe system compatible range for lowmade density applications, Saint-Gobain PAM UKkeyexterior BSI Kitemark approved torainwater, BS EN 877. advantages of asolutions corrosion resistant co rainage providing service for andSaint-Gobain Used for soil and waste, suspended, buried and innovative Ductan lining toground prevent the risk of corrosion. requirements of BS EN 598. Tidal flap valves DN80 to DN600 with plastic pipe made from ductile iron. It has of external protection, fully compliant with the Technicaland Enquiries for lifetime • Air valves certified. Seven gutter profiles and circular and rectangular products services available from PAM: Access Covers Grating available DN80 and to DN800 with a new revolutionary system A gratings. For high performance products which meet the Technical Enquiries for Cast iron rainwater gutter systems to BS 460 BBA comprehensive range of ductile iron access covers and BSI Kitemark approved BS545. EN 877. advantages of a corrosion resistant exterior and the civil engineering, and infrastructure sectors. Used for soil and waste, suspended, buriedrainwater, and providing cial and publicCovers buildings. bridge drainage applications, lifetime service for utility with plastic pipe made from ductile iron.Ductan It has the added access cover products provide targeted solutions for the keyexterior innovative lining toresistant prevent the risk co of ofsupplied BStorainwater, EN requirements Brochure Hotline advantages of acoating corrosion Access and Grating Used for soil and suspended, buried and downpipes systems inand acompliant black primer coat. of external protection, fully with the Technical Enquiries for available • Air increasing demands fromtotraffic to athe purpose certified. Seven gutter profiles circular andwaste, rectangular Firevalves hydrants products and services from PAM: Access Covers andSaint-Gobain Grating gratings. For performance products which meet thethe bridge drainage applications, providing lifetime service for providing innovative Ductan lining prevent risk ofdesigned corrosion. commercial andand public buildings. advantages ofhigh a corrosion resistant exterior coating and civil engineering, and infrastructure sectors. A new generation of potable water pipeline products Used for soil and rainwater, suspended, buried and Tel:+44(0)800 028 2134 bridge drainage applications, lifetime service for utility Classical Plus is aawaste, standard of gutters downpipes innovative Ductan lining to prevent the risk of ofsupplied BS range EN range 545. requirements Brochure Hotline Access Covers and GratingTel: +44 (0)1664 814014 Accommodating wide of external diameters and downpipes systems in a black primer coat. range for low density applications, PAM UK increasing demands from traffic to Saint-Gobain athe purpose commercial andto public buildings. • Fire hydrants Butterfly valves DN50 to DN2000 Fax:+44(0)115 932 available DN80 DN800 with a new revolutionary system bridge drainage applications, providing lifetime service for innovative Ductan lining to prevent risk ofdesigned corrosion. commercial and public buildings. available in a factory applied semi-gloss black finished coat nge of cast iron push-fit fittings and Tel: +44 (0)1664 814014 A new generation of potable water pipeline products Tel:+44(0)800 0289513 2134 Faxcouplings +44 (0)1664 (0) 1664814014 812060 Classical Plus isinaaaccordance standard range of gutters and downpipes pipe materials with British, European access cover products provide targeted solutions for the key Tel: +44 Accommodating wide range of external diameters and range for low density applications, Saint-Gobain PAM UK [email protected] of protection, fully compliant with the commercial andinstallation. public buildings. • Butterfly valves DN50 to DN2000 forexternal immediate ameter, Kitemarked to BS EN 877 and for gravity valves Control Fax:+44(0)115 932 9513 available DN80 to DN800 with a new revolutionary system Fax +44 (0) 1664 812060 available in a factory applied semi-gloss black finished coat to civil nge of cast iron push-fit fittings couplings Email:technical.covers.uk.pam@ Tel: +44 (0)1664 814014 Designed to meet the requirements andsectors. expectations offrom the Standards and ISO 9001 requirements. A diversified range Large diameter water pipeline products available DN900 Fax +44 (0) 1664 812060 engineering, utility and infrastructure Accommodating a wide range of external diam Other products and services available Saintpipe materials in accordance with British, European access cover products provide targeted solutions for the key requirements of BS EN 545. ninstallations. above and below ground drainage system A small diameter, push fit water pipe system compatible [email protected] of external protection, fully compliant with the Email:technical.covers.uk.pam@ for immediate installation. ameter, Kitemarked to BS EN 877 for gravity A new range of cast iron push-fit fittings and couplings valves • Control saint-gobain.com Fax +44 (0) 1664 812060 Accommodating acommercial widethe range of external diameters and housing and sectors. DN2000, fully compliant with the requirements of BS EN 545. from wide and tolerance fittings to dedicated products. Email:technical.covers.uk.pam@ Technical Enquiries Designed to meet requirements and expectations of the pipe materials in accordance with British, Euro Standards ISO 9001 requirements. A diversified range Large diameter water pipeline products available DN900 to civil engineering, utility and infrastructure sectors. Accommodating a wide range of external diam Other products and services available from Saintmark approved to BS EN 877. with plastic pipe made from ductile iron. It has the addedto BS EN 877 for gravity requirements BS EN 545. ninstallations. above and below ground drainage system A new range ofofcast iron push-fit fittings and couplings small diameter, push fit water pipe system compatible saint-gobain.com diameter, Kitemarked in 100 Email:technical.covers.uk.pam@ pipe housing materials in aaccordance with British, European Tel:+44(0)115 930 0700 A new range of cast ironofpush-fit fittings and couplings saint-gobain.com from Accommodating wide rangepipe of external diameters and commercial sectors. DN2000, fully compliant with the requirements BS EN 545. Standards and ISOaccordance 9001and requirements. A divers wide tolerance fittings to dedicated products. Technical Enquiries materials in with British, Euro mark approved to BS EN 877. advantages of a corrosion resistant exterior coating and the to BS EN 877 for gravity in 100 diameter, Kitemarked soil and waste, rainwater, suspended, buried and sanitary installations. with plastic pipe made from ductile iron. It has theof added A rangesyphonic of cast iron push-fit fittings and couplings Sales Enquiries saint-gobain.com diameter, Kitemarked 877installation for gravity in 100 A new complete rainwater system, consisting steelto BS ENpipe Standards and in ISO 9001 requirements. Atolerance diversified range An accreditation scheme, designed give materials accordance with British, European from wide fittings to dedicated prod Tel:+44(0)115 930 0700 Standards ISO to 9001 requirements. A divers products and services available from Saint-Gobain PAM: sanitary installations. rainage applications, providing lifetime serviceand for innovative Ductan lining tocast prevent the risk of Designed totolerance meet thefittings requirements and and expectations of the Sales Enquiries advantages of outlets awater corrosion resistant exterior and the Large pipeline products to Sales Enquiries to BS EN 877available forcoating gravity in 100 diameter diameter, Kitemarked soil and waste, rainwater, suspended, buried sanitary installations. Tel +44 (0) to 115 9300681 syphonic roof and iron pipework tocorrosion. BSDN900 EN 877 above ground system BSI Kitemark approved from wide to dedicated products. Sales Enquiries peace of mind and confidence to water utilities and A complete syphonic rainwater system, consisting of steel Standards and ISO 9001 requirements. A diversified rangeto dedicated prod Your local stockist is: An installation accreditation scheme, designed to give from wide tolerance fittings cial and public buildings. products and services available from Saint-Gobain PAM: A comprehensive range of valves and accessories suitable Tel:+44(0)115 930 0630 Cast iron above and below ground drainage system housing and commercial sectors. DN2000, fully compliant with the requirements of BS EN 545. sanitary installations. rainage applications, providing lifetime service for Tel +44 (0) 115 9300681 A sm innovative Ductan lining to prevent the available risk oftocorrosion. BBA certified. art 2, Sales used for soil and waste refurbishment, and Designed totolerance meet the requirements andductile expectations of the Sales Enquiries Large diameter water pipeline products Enquiries Telapproved +44 (0) 115 9300681 syphonic roof outlets and BSDN900 EN 877to above ground system BSI Kitemark to contractors in the knowledge the iron from wide fittings tothat dedicated products. peace ofKitemark mind andapproved confidence to water utilities andpipeline Yourand local stockist is:cast iron pipework [email protected] BSI to BS EN 877. for water sewerage applications. All valves are supplied cial and public buildings. with A comprehensive range of valves and accessories suitable soil stacks for traditional appearance. Tel:+44(0)115 930 0630 Cast iron above and below ground drainage system housing and commercial sectors. DN2000, fully compliant with the requirements of BS EN 545. Tel +44 (0) 115 9300681 A sm BBA certified. art 2, used for soil and waste refurbishment, and iron above to TechnicalCast Enquiries for ground system BSI Kitemark that theyapproved have purchased will that be installed effectively and in contractors in the knowledge the ductile iron pipeline in compliance with WRAS requirements where applicable, [email protected] Arainwater, comprehensive rangeburied of valves BSI Kitemark approved BS EN 877. adva for water and sewerage applications. AllGrating valves are supplied Used forcondition. soiland and waste,to suspended, andand accessor Cast iron above ground system BSI Kitemark approved to with soil stacks for traditional appearance. 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BS EN 545. compliant with the ments ediate Desig cal stockist is: fully valves • Control Large diameter water pipeline products available DN900 to nal protection, civil engineering, utility and infrastructure sectors. hous DN2000, fully compliant with the requirements ofDN900 BS EN 545. of BS EN ments Desig cal stockist is: 545. Large diameter water pipeline products available to saint-gobain.com Sales Enquiries Tel +44 (0) 115 9300681 Sales Enquiries Tel +44 (0) 115 9300681 gn™ gn™ gn EEZI-FIT™ gn EEZI-FIT™ gn™ gn™ saver™ saver™ gn EEZI-FIT™ gn™ gn EEZI-FIT™ gn™ ical – Classical Plus™ saver™ ical – Classical Plus™ saver™ gn EEZI-FIT™ gn EEZI-FIT™ MS™ saver™ sical – Classical Plus™ MS™ saver™ sical – Classical Plus™ gn™ gn™ ral and Integral Plus™ ral and Integral Plus™ sical – Classical Plus™ MS™ sical – Classical Plus™ ral™ MS™ gn EEZI-FIT™ ral™ gn EEZI-FIT™ gral and Integral Plus™ gral and Integral Plus™ saver™ esaver™ diameter water pipes MS™ e diameter water pipes MS™ ral™ ral™ gral and Integral Plus™ gral and Integral Plus™ sical – Classical Plus™ sical – Classical Plus™ e diameter water pipes eral™ diameter water pipes ral™ MS™ eetediameter water pipes syphonic rainwater system, consisting of steel MS™ cete roof outlets and cast iron pipework to BSDN900 ENsteel 877to waterrainwater pipeline products available eameter diameter water pipes syphonic system, consisting of fully 545. c,ified. roof compliant outlets andwith castthe ironrequirements pipework to of BSBS ENEN 877 Induct Plus™ PAM Estate™ Induct Plus™ An installation accreditation scheme, designed to give PAM Estate™ Designed to meet the requirements and expectations of the peace of mind and confidence to water utilitiesto and An installation accreditation scheme, designed give housing and commercial sectors. Large diameter water pipes Large diameter water pipes PAM PAM DN2000, fully compliant with the requirements of BS EN 545. hous Your local stockist is: contractors knowledge that the ductile iron pipeline Designed to in meet the and expectations of the ametergiven water pipeline products available DN900 to correct peace oftime mind and confidence to water utilities and mation in this literature is, to the best of our knowledge, at the ofthe going torequirements print. However, Saint-Gobain PAM UK is right to change, prior notice, any pipeline of the y,ified. looking at ways ofwith improving their products and services and therefore reserve the that they have purchased willwithout be installed effectively and in housing and commercial sectors. fully compliant the requirements of BS EN 545. Your local stockist is: contractors in the knowledge that the ductile iron mation given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain PAM UK is ained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request. its optimum condition. y looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the that they have purchased willThe beinformation installed effectively and in nt-Gobain PAM UK www.saint-gobain-pam.co.uk ained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request. given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Goba constantly of improving their at products and therefore reserve the rightPAM to change, etestockist range ofis:sewerage pipeline products available cal its optimum The informationcondition. given in this literature is, to looking the bestat ofways our knowledge, correct the time ofservices going toand print. 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Any orders placed beUK subject to our Standard Conditions of Sale, available on request. © 2011 PAM Saint-Gobain PAM UK www.saint-gobain-pam.co.uk data contained in this publication. Any therefore orders placed willthe be subject our Standard of any Sale,ofavailable on request. ments of BS EN 598. constantly looking at ways of improving their products and services and reserve right toto change, withoutConditions prior notice, the N80 toSaint-Gobain DN2000, fully compliant with the Saint-Gobain PAM © 2011 Saint-Gobain PAM UKofUK PAM UK A 2012 comprehensive range ductile iron access covers and to our Standard Conditions of Sale, available on request. Head Office: PAM UK data contained in this publication. placed will beUK subject ©Any 2011orders Saint-Gobain PAM Saint-Gobain y Assurance Environmental Standard ments of BS EN 598. Head Office: gratings. For highPAM performance products which meetand the Lows Lane, Stanton-by-Dale, 2012 Saint-Gobain PAM © 2011 Saint-Gobain UKofUK Saint-Gobain PAM UK A comprehensive range ductile iron access covers Head Office: gral and Integral Plus™ gral and Integral Plus™ ral™ ral™ Access covers and gratings Access covers and gratings y Assurance Environmental Standard Lows Lane, Stanton-by-Dale, Management Systems BS EN ISO 9001:2000 Environmental Management Systems BSwhich EN ISO 14001:2004 increasing demands from traffic to a purpose designed Ilkeston, Derbyshire, DE7 4QU Head Office: gratings. For high performance products meet the Lows Lane, Stanton-by-Dale, eneration of potable water pipeline products Quality Assurance Environmental Standard ed firm: 12908) Ilkeston, Derbyshire, DE7 4QU range for low density applications, Saint-Gobain PAM UK Lows Lane, Stanton-by-Dale, Management Systems BS EN ISO 9001:2000 Environmental Management Systems BS EN ISO 14001:2004 increasing demands from traffic to a purpose designed Ilkeston, Derbyshire, DE7 4QU e DN80given to of DN800 with a new revolutionary system correct Quality Assurance Environmental Standard eneration potable water pipeline products mation in this literature is, to the best of our knowledge, at the time of going to print. However, Saint-Gobain PAM UK iskey Quality Assurance Environmental Standard Tel: +44 (0)115 930 5000 ed firm: 12908) Derbyshire, DE7 4QU Ilkeston, access cover products provide targeted solutions for the Quality Management Systems BS EN ISO 9001:2000 Environmental Management Systems BS EN IS range for low density applications, Saint-Gobain PAM UK nal protection, compliant with the and services y looking at DN800 waysfully of improving theirrevolutionary products and therefore reserve the right to change, without prior notice, any of the e DN80 to with a new system Quality Assurance Environmental Standard +44 (0)115 930 5000 Quality Management Systems BS ISOsolutions 9001:2000 Environmental Management Systems BS ENManagement ISO 14001:2004 (Registered firm: 12908) Fax:will +44 (0)115930 932 9513 mation given in this literature is, to the best of our knowledge, correct the time of going to print. 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Any orders placed ments (Registered firm: 12908) Fax:PAM +44UK(0)115 932 9513 (Register firm: EMS83973) nt-Gobain e diameter water pipes water pipeline products available DN900 to eameter diameter water pipes , fully compliant with the requirements ofDN900 BS EN 545. yameter Assurance water pipeline products available to PAM Estate™ www.saint-gobain-pam.co.uk PAM Estate™ Designed to meet the requirements and expectations of the www.saint-gobain-pam.co.uk housing and commercial sectors. and expectations of the Environmental Standard Designed to meet the requirements Saint-Gobain PAM UK The information given in this literature is, to the best of our knowledge, correct at constantly looking at ways of improving their products and services and therefore The information in this literature is, to the best will of our correct at data contained ingiven this publication. Any orders placed be knowledge, subject to our Standa constantly looking at ways of improving their products and services and therefore © 2011 Saint-Gobain PAM UK