Vision Systems for Quality Control

Vision Systems for Quality Control
Vision Systems for Quality Control
Sistemas de visión para el control de calidad
Systèmes de vision pour le contrôle de la qualité
Size and statistical analysis
EN
Making the most out of its twenty-five years
experience, SACMI has released the ultimate product
family of vision systems, which stands at the top in
terms of flexibility, price/performance ratio, and user
friendliness.
SACMI CVS brings quality, value and growth for
SACMI clients through continuous improvements in
production process inspections, exploiting all most
up-to-date vision technologies.
SACMI inspection mission is to offer complete
tailored solutions for quality control for the Beverage
and Packaging market, targeting primarily plastic and
crown caps, preforms, bottles, labels, lids, tin cans,
pharma vials and other containers.
SACMI CVS can in-line inspect a wide range of products
at high speed to reject any defective parts which does
not comply with customer quality standards.
The goal SACMI CVS achieves, is to allow clients to
have a better quality product, cut costs, and increase
production through customized solutions that will
grant the optimum cost/benefit ratio and the shortest
pay back period.
Lids, preforms, caps and labels are inspected in
Caps and Preforms cavity recognition
several points of the production line. Defects as well as
position, misshape, outsize, wrong and fading colors,
holes, scratches and threads are constantly monitored.
Each item classified with defects is ejected or marked.
The data on defects displayed on the monitor are
statistically classified, stored, printed out, used for
alarms or sent to a plant supervisor in order to provide
analysis on efficiency of production line.
SACMI CVS are based on the latest computing and
image processing technologies.
Inspection is always presented in a window-like
graphic environment, which allows the SACMI CVS to
be operated and managed by unsupervised and basicskilled personnel.
LVS – Inspection systems for labeling
ES
PVS – Inspection systems for PET preforms
Mostrando el máximo aprovechamiento de sus
veinticinco años de experiencia, SACMI ha lanzado
la más reciente familia de productos en sistemas de
visión, ubicándose en lo más alto del mercado en
términos de flexibilidad, relación precio / rendimiento
y uso amigable.
El CVS de SACMI aporta calidad, valor y crecimiento
a los clientes a través de mejoras continuas en
la inspección en línea del proceso de producción
irrumpiendo con la más actualizada tecnología.
Los sistemas de visión SACMI tienen por misión ofrecer
soluciones completas a la medida para el control de
calidad en el mercado de bebidas y empaque: tapas
a corona y de plástico, preformas, botellas, etiquetas,
fondos y tapas de hojalata, latas, frascos farmacéuticos
y otros envases.
El CVS de SACMI puede ser instalado en línea de
producción, inspeccionando una amplia gama de
productos a gran velocidad y rechazando las piezas
defectuosas que no cumplan con las normas de
calidad del cliente.
La misión que SACMI CVS alcanza, consiste en poner
a la disposición de sus clientes la adquisición de un
producto de la mejor calidad existente para reducir
costos y aumentar la productividad con soluciones
personalizadas que garantizan el óptimo rango del
costo/beneficio en el menor plazo de retorno.
Tapas, preformas, envases y
etiquetas son
inspeccionados en varios puntos de la línea de
producción.
Defectos como posición, deformación, dimensiones
fuera de rango, colores equivocados y/o desteñidos,
agujeros, arañazos y desgastes son constantemente
monitoreados. Cada elemento detectado como
defectuoso será expulsado de la línea o marcado.
Los datos con la información de los defectos son
mostrados en pantalla, clasificados estadísticamente
y almacenados en archivos, se les puede imprimir y
usar para activar alarmas o enviarse al supervisor de
la planta para el análisis de eficiencia de la línea de
producción.
Los sistemas CVS de SACMI están basados en
la más reciente tecnología computarizada para el
procesamiento de imágenes.
El resultado de la inspección es permanentemente
presentado en pantalla en ambiente gráfico, con lo
que el CVS puede ser operado y administrado sin
supervisión y por personal de habilidad básica.
CHS – In-line or stand-alone inspection machines for plastic and aluminum caps
FR Fort
de ces vingt cinq ans d’expérience sur le
marché des systèmes de contrôle, SACMI a relâché
la nouvelle famille de produits de systèmes de vision,
qui se caractérise par la flexibilité, le rapport prix /
performance et convivialité .
Les systèmes de contrôle de qualité SACMI
permettent de produire de la valeur et de la croissance
à travers l’inspection, l’innovation technologique et
l’amélioration continue des processus de productions.
SACMI a comme mission d’inspection de produits
l’offre des solutions complètes pour le contrôle de
qualités dans les domaines de l’emballage et de la
boisson. Ciblant en particulier les bouchons (plastic,
couronne, aluminium), les préformes, les boites/fonds
métalliques, les bouteilles e flacons.
L’objectif, que SACMI CVS atteint, est de permettre
aux clients d’avoir une meilleure qualité des produits,
réduire les coûts et augmenter la production grâce
à la personnalisation des solutions qui permettent
un optimal rapport coût / bénéfice et une meilleure
rentabilité.
Les systèmes Sacmi sont conçus pour le contrôle
en ligne ou hors ligne selon les exigences du client.
CAT300 – In-line or stand-alone inspection machine for crown caps
Les produits sont inspectés à très haute vitesse et
toute les pièces défectueuses et non conformes sont
rejetées par le système. Les produits come les fonds/
boites, préformes, bouteilles, étiquettes peuvent être
inspectes en plusieurs points en long de la ligne pour
une constante maitrise de la production.
En sortie le système produit des données statistiques
sur les defauts et la production. Ces données sont
classifiées, et sauvegardées et peuvent etre imprimes
ou utilisees pour la gestion des alarmes ou distribuées
au sein du système de supervision de l’etablissement.
Why Use a CVS Vision System?
Por qué utilizar un sistema de visión CVS?
Pourquoi utiliser un système de vision CVS?
ES
Optimizar el proceso de producción es extremadamente
importante. Una producción sin defectos reafirma su
producto e incrementa las ventas por la reputación
de calidad. CVS ayudan a implementar las siguientes
características:
• 100% control de calidad en línea de producción
• Monitoreo de la calidad en el proceso de
producción
• Garantía del producto al cliente final
• Minimiza el rechazo monitoreando continuamente
la calidad y el ajuste de la producción
• Mejora la eficiencia general
• Reduce los costos de mantenimiento y operación
• Reduce las devoluciones del producto
EN
To optimize the production process is extremely
important. A defect free product references your
production and improves your sales by product quality
reputation. CVS helps the clients to implement the
following features:
• 100% in line quality control
• Monitor the quality of the production process
• Guarantee the product to final customers
• Minimize the rejects to continuously monitor
quality and adjust production
• Improve the overall efficiency
• Improve product quality
• Reduce cost of operation and maintenance
• Reduce product return
FR
Optimiser le processus de production est extrêmement
important. Un produit sans défaut qualifie la production
et permet d’améliorer la réputation et l’image de la
marque. CVS aide les clients à mettre en œuvre les
fonctionnalités suivantes:
• 100% contrôle de la qualité en ligne
• Surveillance continue de la qualité et la production
• Garantir la qualité du produit aux clients finals
• Minimiser les rejets, surveiller en permanence la
qualité
• Améliorer la production globale
• Améliorer l’efficacité et la qualité des produits
• Réduire le coût de l’entretien et fonctionnement
• Eviter le retour du produit
General features
Características generales
Caractéristiques générales
BVS – Vision systems for bottle & containers
Advanced configuration software
EN
Statistical outcomes
•
Top quality electronic and mechanical components
•
Multi language support
•
Help on line for end users
•
Image freeze on defects
•
Long lasting LED based lighting systems
•
User friendly software
•
Self learning procedures
•
Modular and flexible configurations
•
Total integration in production line
•
Real time data
•
Remote servicing and maintenance
•
Internet documentation and support
•
Networking capabilities
•
Productivity ranging from 60 to 5000 pieces per
minute depending on inspection requirements and
production line setup
•
OCR/OCV capabilities
•
Barcode detection and reading
•
Braille code detection and reading
BVS – Vision systems for bottle & containers
ES
•
La más alta calidad en componentes electrónicos
FR
•
y mecánicos
Composants électroniques et mécaniques de
haute gamme
•
Soporte para múltiples idiomas
•
Support multi langage
•
Ayuda en línea para usuarios finales
•
Aide on ligne
•
Congelación de la imagen para identificar los
•
Système d’éclairage a LED de longue durée
defectos
•
Procédures d’auto-apprentissage facilitée
•
Sistema de iluminación LED de larga vida
•
Procédures et configurations flexibles
•
Software amigable con el usuario
•
Intégration totale dans la ligne de production •
•
Procedimientos
•
Disponibilité des données en temps réel
facilitados
•
Service d’entretien et de maintenance à distance
•
Recetas de inspección flexibles y modulares
•
Support et documentation sur Internet
•
Integración total en la línea de producción
•
Connexion au reseau de l’entreprise
•
Datos disponibles en tiempo real
•
Productivité allant de 60 à 5000 pièces par minute
•
Servicio de mantenimiento y asistencia remota
en fonction des exigences des inspections et de la
•
Documentación disponible a través de Internet
configuration de la ligne de production
•
Capacidad de Producción desde 60 a 5000 piezas
•
Capacites OCR / OCV capacités
por minuto, dependiendo de los requisitos de las
•
lecture et localisation Barcode
inspecciones y las características de la línea de
•
lecture et localisation Braille
de
capacitación
automática
producción
•
Capacidades de inspección OCR / OCV
•
Detección y la lectura de códigos de barras
•
Detección y la lectura de códigos Braille
Product range
ALUMINUM
CAP
PLASTIC
CAP
TWIST
CLOSURE
END/EASY OPEN
END/PEEL OFF/
EASY PEEL
CONFIGURATION
DESCRIPTION
APPLICATION
CROWN
CAP
Complete inside and
outside crown cap
inspection for colour and
printing.
Complete inside and
outside aluminium cap
inspection for colour and
printing.
Complete inside and
outside plastic cap
inspection for colour and
printing.
Speed up to 5000 ppm.
Speed up to 3600 ppm.
Speed up to 3600 ppm.
Main detectable
defects: malformation,
contamination, liner
defects, corrugation
integrity, printing defects,
colour shift, missed
decorations, scratches,
flash and spots.
Main detectable
defects: malformation,
contamination, liner
defects, printing defects,
colour shift, missed
decorations, scratches,
flash and spots. Tamper
evident band defects.
Diameter inspected from
12mm to 99mm.
In line: it can fully fit into
the lining machine
In line: it can fully fit into
the lining machine
Stand alone CAT300: it
can inspect crown caps as
a stand alone inspection
system.
Stand alone CHS-AC: it
can inspect aluminium
caps as a stand alone
inspection system.
In line CVS-PC: it can fully
fit into the lining, slitting
and folding machine; into
compression moulding
machine and into injection
moulding machine
Stand Alone CHS-PC
it can inspect plastic
caps as a stand alone
inspection system.
Speed up to 3600 ppm
Diameter inspected from
10 mm to 110 mm
Main detectable
defects: malformation,
contamination, corrugation
integrity, printing defects,
panel defects, deco slide
defects, scratches, flash
and spots.
Complete inside and
outside end inspection
Speed up to 3600 ppm
Diameter inspected from
40 mm to 150 mm.
Main detectable
defects: malformation,
contamination, corrugation
integrity, printing defects,
scratches, flash and spots.
In line CVS-TWCL: it
can fully fit into customer
conveyor
In line CVS-ENDS: it
can fully fit into customer
conveyor
Stand alone CVS-TWCL:
it can inspect cans as a
stand alone inspection
system.
Stand alone CVS-ENDS:it
can inspect ends as a
stand alone inspection
system.
•
•
•
•
Spark Tester: Option for
microholes detection on
caps moulded by injection
•
SPECIAL
FEATURES
Main detectable
defects: malformation,
contamination, liner
defects, printing defects,
colour shift, missed
decorations, scratches,
flash and spots. Tamper
evident band defects,
incomplete caps,
detection of micro-hole
and micro-crack.
Complete inside and
outside twist closure
inspection
Prearrangement for
promotional printings
inside crown caps
•
•
•
•
External side wall
inspection by
360°degrees
Lateral Inspection
Advanced pericap
detection
Cavity recognition
•
•
•
•
•
External side wall
inspection by
360°degrees
Lateral Inspection
Advanced pericap
detection
Cavity recognition
Microholes detection
Printing Inspection
Color Inspection
Printing Inspection
Color Inspection
FOOD&BEVERAGE
CAN
LITHOGRAPHED
SHEET
PREFORM
Complete inside and outside
can inspection
Lithographed sheet
inspection
Complete Preform
Inspection
Speed up to 3600 ppm
Speed up to 10.000 sheet/
hour
Wide Range of Necks
diameter inspection 28,38,
30/25
Diameter inspected from 40
mm to 150 mm
Main detectable defects:
registration errors, missed
Height inspected from 30mm colour plains, colour
to 250 mm.
deviations, colour shifts,
deco center to edge offset.
Main detectable
Other visible printing
defects: malformation,
defects.
contamination, compound
and curl defects, corrugation
integrity, printing and color
defects, scratches, flash and
spots.
In line CVS-CAN: it can fully
fit into customer conveyor
In line: it can be fully fit into
existing decoration line
Stand alone CVS-CAN: it
can inspect cans as a stand
alone inspection system.
Height Inspected from 40
mm up to 160 mm from
necking
Main detectable
defects: malformation,
contamination, corrugated
surfaces, mould defects,
print defects, craters, holes
in body and injection point,
inclusions, bubbles, colour
variation, humidity, opacity,
milk stripes, crystalline
formations, cavity number,
relevant points ecc.
In line PVS001:it is an
integrated inspection
system placed before the
blow moulder or after the
injection machine to check
preforms in line at the speed
ot 40000 bph with general
inspection on preforms body
Stand Alone PVS002: it is a
modular stand alonesystem
to check performs outline
at the speed of 1100 bph
with a detailed inspection
on performs body, neck and
thred
•
•
•
External side wall
inspection by
360°degrees
OCR/OCV features
Barcode detection
•
Colour inspection LAB
or other spaces
•
•
•
•
Cavity recognition
Preform weight
Thread inspection
Quick format
changeover
LABEL
CONTAINER
Complete Roll-fed, SelfAdhesive, Hot Melt or Cold
glue label Inspection
Container Inspection
Speed up to 1200 ppm
Diameter inspected from 40
to 160 mm
Height Inspected from 150
to 370 mm
Diameter inspected from
160 mm
Height Inspected up to 370
mm
Main detectable defects:
label skew, corrugated
surfaces, label misappliance
or unsticking, print defects,
contamination and dirt,
barcode readings, wrong
label reference reading,
label orientation, label
position in relation to
main relevant point in the
container.
In line LVS001 vision
system integrated in multi
brand labelling machinery to
inspect the label attached to
the container with high
precision
Speed up to 1000 ppm
Main detectable defects:
contamination before filling
and dirt, container integrity,
wrong filling level, bottle leak
or bad capping, filling level,
relevant points
In line: it can be fully fit into
existing bottling line
Stand Alone LVS360 Vision
System to inspect containers
in production conveyors
In line LVS002 vision
system integrated in multi
brand labelling machinery
to orientate the container in
the right position before the
label attachment process
Stand Alone LVS360 Vision
system to inspect
containers in conveyors
•
•
•
•
Vertical/orizontal label
position
Parting line alignment
OCR/OCV features
Barcode detection
•
•
•
External side wall
inspection by
360°degrees
OCR/OCV features
Barcode detection
A range of tailor-made customer services
LUXEMBOURG
71 Laeis
UNITED
KINGDOM 22
Surface Inspection
237
GERMANY
Sacmi Deutschland
Sama Maschinenbau
Riedhammer
Alpha Ceramics
RUSSIA
28 000 Sacmi Mosca
592
Italiansped
Sacmi Imola Moscow Representative Office
Italiansped
CHINA
Laeis China Beijing Office
Laeis (Dalian) Trading
Sacmi Hong Kong
Sacmi Machinery (Foshan Nanhai)
Sacmi Hong Kong Foshan Commercial Office
Sacmi (Changshu) Machinery Equipment
Sacmi (Shanghai) Machinery Equipment
Sacmi Machinery (Foshan Nanhai) Zibo Branch
Sacmi (Jiajiang) Representative Office
Sacmi (Gaoan) Representative Office
POLAND
13 Sacmi Polska
24
TURKEY
Sacmi Istanbul
KOREA
2 Sacmi Machinery Korea
IRAN
27 Sacmi Iran Sazeh Ceramic
& Material Iranian
Sacmi Molds & Dies Iran
SPAIN
Sacmi Iberica 88
JAPAN
4 Riedhammer Japan
PORTUGAL
Sacmi Portugal 7
VIETNAM
2 Sacmi Vietnam
FRANCE
Sacmi West Europe 13
EGYPT
Sacmi Molds &
4 Dies Egypt
NORTH AFRICA
Sacmi N.W.C. Africa 2
4
UNITED
ARAB
EMIRATES
Sacmi Middle East
19
ITALY
Sacmi Imola
Sacmi Service
2
THAILAND
Sacmi Thailand
SINGAPORE
Sacmi Singapore
1531
Sacmi Forni
COSMEC
Sacmi Molds & Dies
Nuova Sima
Keratech
Gaiotto
IN.TE.SA.
Sacmi Carpmec
2
INDONESIA
47 Sacmi Indonesia
PT. Molds & Dies Indonesia
SOUTH AFRICA
Sacmi South Africa
Decodigit
Sacmi Filling - Benco Pack
Sacmi Verona - Sacmi Labelling
Sacmi Packaging
112
Pet Projecta
Carle & Montanari - Opm
CMFima
Iprel Progetti
Italiansped
Protesa
Sacmi Impianti
EN
INDIA
Sacmi Engineering (India) Ahmedabad
Sacmi Engineering (India) Mumbai
Sacmi Engineering (India) Morbi Warehouse
The Sacmi network provides after-sales service
through both its production plants in Imola, ITALY and
its worldwide service centres.
Our technical assistance services also include
diagnostics, provided all over the world via the teleservice monitoring system that is offered as an option
on all purchased machines.
UNITED STATES
50 Sacmi USA - Hayes
Sacmi Molds & Dies USA
Carle & Montanari USA
5
VENEZUELA
Sacmi Beverage Venezuela
BRAZIL
60 Sacmi do Brazil Indústrial e Comércio
MEXICO
Sacmi de Mexico 99
Sacmi Moldes Ceramicos Mexico
Sacmi Beverage de Mexico
Sacmi de Mexico Division Logistica
ARGENTINA
2 Sacmi Impianti Argentina
ES
La red comercial de SACMI ofrece servicio post-venta
a través de sus plantas de producción en Imola, Italia y
sus centros de servicio en todo el mundo.
Nuestros servicios de asistencia técnica incluyen el
diagnóstico, proveído en todo el mundo a través del
servicio de asistencia remota del sistema, que se
ofrece como opción en todos los equipos vendidos.
FR
Le réseau commercial du Groupe Sacmi fournit le
service après-vente-à à apartir de Imola et à travers
les societes et organisations présentent dans tout le
monde.
Nos services d’assistance technique peuvent effectuer
des diagnostics, via le service de télé surveillance du
système qui est offert en option sur toutes les machines
achetées.
EN FR ES
SI _08/2014
Sacmi Imola S.C. Via Selice Prov.le , 17/A - 40026 Imola (BO) Italy
Tel. +39 0542 607111 - Fax. +39 0542 642354
E-mail: [email protected]
www.sacmi.com
Sacmi reserves the right to introduce changes without notice
Sacmi se réserve le droit d’apporter des modifications sans préavis
Sacmi se reserva el derecho de introducir cambios sin previo aviso