USER’S GUIDE MOTOR DIGITAL MULTI-FUNCTION RELAY NPM 800 ICE - 11, rue Marcel Sembat - 94146 ALFORTVILLE CEDEX - France TEL. : (33) 01 41 79 76 00 - FAX : (33) 01 41 79 76 01 – E-MAIL : [email protected] SITE WEB : www.groupeice.com User’s Guide NPM 800 Issue : b File : A0343E1E Date : 02/2004 This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization PREFACE This aim of this handbook is to provide to the User information useful for the operation of NPM800 relays with the local MMI. We advise you to read it attentively, in order to take note of the available functionalities and to proceed to connection and power of the product in accordance with the provided recommendations. Locally, setting, commissioning and real time or event readings are accessible from keyboard and displayed on the protection display. To be fully exploited, the available functions must be parameterized and consulted with the setting software PC – Protection, provided with the product. Before any use, we recommend you to read the safety instructions of this User’s guide. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 1 Issue : b CONTENTS 1. SAFETY INSTRUCTIONS ____________________________________________________________ 3 DOCUMENTATION .................................................................................................................................... 3 CONNECTION OF NP800 RELAYS.............................................................................................................. 3 ON LOAD WITHDRAWAL ........................................................................................................................... 3 REMOVAL AND DESTRUCTION .................................................................................................................. 3 2. PROTECTION AND OPERATION FUNCTIONS ________________________________________ 4 2.1 PROTECTION FUNCTIONS NPM800 .......................................................................................................... 4 2.2 OPERATION FUNCTIONS NPM 800 ........................................................................................................... 4 2.3 LOCALLY AVAILABLE USER’S FUNCTIONS ............................................................................................... 4 2.4 REMOTELY AVAILABLE USER’S FUNCTIONS............................................................................................. 4 3. FIRST USE__________________________________________________________________________ 5 3.1 DEFAULT SCREEN..................................................................................................................................... 5 3.2 PRESENCE OF A FAULT OR AN ALARM ...................................................................................................... 5 4. GENERAL INFORMATION ON MENUS _______________________________________________ 6 4.1 SETTING MODE (IN / OUT) ........................................................................................................................ 6 4.2 MODIFICATION OF A PARAMETER............................................................................................................. 6 4.3 ACCESS CODE........................................................................................................................................... 7 4.4 ASSIGNMENT OF OUTPUT UNITS ............................................................................................................... 7 5. MENU LIST_________________________________________________________________________ 8 5.1 ACCESS TO MAIN MENUS .......................................................................................................................... 8 5.2 MEASUREMENT MENU.............................................................................................................................. 9 5.3 AFTER START PHASE/EARTH FAULT MENU ..............................................................................................10 5.4 GENERIC FUNCTIONS MENU ....................................................................................................................11 5.5 THERMAL OVERLOAD MENU ...................................................................................................................11 5.6 START MENU ...........................................................................................................................................12 5.7 LOSS OF LOAD MENU (OR PUMP UNPRIMING)...........................................................................................13 5.8 UNBALANCE MENU .................................................................................................................................14 5.9 LOAD SHEDDING MENU ...........................................................................................................................14 5.10 REMOTE CONTROL MENU ........................................................................................................................15 5.11 DISTURBANCE RECORDING MENU ...........................................................................................................15 5.12 COUNTERS MENU ....................................................................................................................................16 5.13 OPERATION MENU ...................................................................................................................................16 5.14 MODBUS® COMMUNICATION MENU (OPTIONAL) ....................................................................................17 5.15 CHANGE OF CODE MENU .........................................................................................................................18 5.16 INFORMATION MENU ...............................................................................................................................18 6. CONTENT OF AN EVENT___________________________________________________________ 19 6.1 EVENTS GENERATED ON 50/51N/37/46 THRESHOLDS .............................................................................19 6.2 THERMAL OVERLOAD EVENT ..................................................................................................................20 6.3 CUSTOMIZED INPUTS EVENTS ..................................................................................................................21 6.4 OTHER EVENTS .......................................................................................................................................21 6.5 ACKNOWLEDGEMENT OF EVENTS ...........................................................................................................21 6.6 READING OF THE LAST 250 MEMORIZED EVENTS ....................................................................................21 7. LIST OF FAULTS OR OPERATION MESSAGES_______________________________________ 22 1.1 1.2 1.3 1.4 8. 8.1 8.2 8.3 8.4 8.5 CONNECTION OF NPM800 PROTECTIONS __________________________________________ 23 DESCRIPTION OF THE TERMINAL BLOCKS ................................................................................................23 CONNECTIONS.........................................................................................................................................24 DIAGRAM ................................................................................................................................................24 CONNECTION OF THE CURRENT INPUTS ...................................................................................................24 CONNECTION OF THE MODBUS RS485 COMMUNICATION .......................................................................25 This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 2 Issue : b 1. Safety instructions For your safety, we recommend you to read the following information carefully. They have the aim of specifying the precautions essential to the good installation and the correct operation of the relays. 1.1 Documentation Following documentations are available for the products of the range NP800: ♦ General Presentation of the NP800 range ♦ User’s Guide of Setting Software for NP800 range ♦ User’s Guide (for each kind of relay) ♦ First Handling Guide (for each kind of relay) ♦ Diagram of each relay. We advise you to read them before any handling. 1.2 Connection of NP800 relays The terminal blocks of the relays are studied to ensure the safety of the people during the operation of the relays. During installation, commissioning or maintenance, they can however present high voltages and possibly a thermal heating. Consequently, the following precautions must be respected: ♦ Connection of the terminal blocks at installation must be carried out after having ensured of the absence of any voltage ♦ Their access during operation must be carried out through adequate means ensuring as well electric as thermal insulation ♦ The connection of the earth at the back of the relays must imperatively be done with mean of a 2.5 mm² wire. Before powering the relays, it will be necessary to check in particular: ♦ The value of the voltage rating of the auxiliary supply and its polarization ♦ The tightening of the intensity circuits and the good realization of connections ♦ The integrity of the connection to the earth. 1.3 On load withdrawal It is formally misadvised to withdraw the connectors, in particular the current terminal blocks, under voltage or on load. 1.4 Removal and destruction The relays should in no case be opened by the User. During their removal, they must be completely isolated from any external polarity and condensers must be discharged by connecting their external terminals to the earth. Destruction of the relays will have to be carried out in accordance with legislation in force, in particular in compliance with the environment and safety requirements. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 3 Issue : b 2. Protection and operation functions 2.1 Protection functions NPM800 ♦ ♦ ♦ ♦ ♦ ANSI 49 Thermal overload function, with inhibition of closing on load. Short-circuit protection, with one ANSI 50 threshold Earth fault protection, with one ANSI 51N threshold Minimum load protection (pump unpriming) ANSI 37 Inverse over-current protection with one ANSI 46 threshold for the detection of unbalance, loss or inversion of phase ANSI 46 ♦ Too long starts and locked rotor Protection ♦ ANSI 66 number of starts authorisation Function ♦ Load-shedding and re acceleration Function by external input 2.2 Operation functions NPM 800 ♦ ♦ ♦ ♦ ♦ Two setting groups Assignment of digital inputs and relay outputs User programmable LEDs Storage of the last 250 events Storage of four 52 periods disturbance recordings, according to COMTRADE standard ♦ 8 User configurable generic functions. 2.3 Locally available User’s functions Locally, the following functions are available: ♦ Choice of language ♦ Setting in or out of order of the functions ♦ Customized identification of protection ♦ Setting of adjustment and primary values for the two tables ♦ Assignment of the inputs / outputs ♦ Reading of fault values ♦ Reading of each memorized value: measurements and counters ♦ Reset of counters ♦ Reading of events ♦ Configuration of disturbance recording and local trigger ♦ Configuration of Modbus® communication. 2.4 Remotely available User’s functions The following functionalities can only be accessed through the RS232 or RS485 links: ♦ Saving of configuration ♦ Commissioning tests: LCD display, adjustment of contrast, LEDs ♦ Commissioning tests: relays, wiring ♦ Reading of real time values: measurement and counters ♦ Reading of disturbance recordings. These functions are however available with the setting software. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 4 Issue : b 3. First use When powering the relay, the displays below can appear. The recommended action allows starting the parameter setting of protection. 3.1 Default screen In absence of a fault, the protection displays the phase 1 current measurement in HV value. CURRENT I1 0.0 A 3.2 Presence of a fault or an alarm If a fault or alarm occurs, a message indicates the type of fault. When threshold is exceeded or when tripping, the following messages appear: TRIP PHASE FAULT This message disappears at once after acknowledgement of the fault and is replaced by the following message. TRIP PH FAULT S 10/12 16:38.15 R This message remains until the acknowledgement of the fault by the User. The use of the and keys allows to visualize additional information on the fault. note: if the mode " simplified recording of events" is not chosen, the display will be as follows: TRIP PH FAULT E INST PH FAULT E TRIP PH FAULT S INST PH FAULT S 17/06 14:22:28 17/08 14 :22 :28 R 17/08 14 :22 :27 R 17/08 14 :22 :26 R R This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 5 Issue : b 4. General information on menus All parameters can be accessed for reading. On the other hand, parameters are writeprotected by an access code requested on the first modification. 4.1 Setting mode (In / Out) Press any key except CLEAR to enter in setting mode. If no parameter has been modified, exit the mode by pressing the CLEAR key: CURRENT I1 MAIN MENU CLEAR, ENTER MEASUREMENTS 0.0 A CURRENT I1 CLEAR 0.0 A If a parameter has been modified, confirm the exit from setting mode: MAIN MENU CLEAR PHASE EARTH FLT. QUIT SETTINGS MODE ? ENTER CURRENT I1 0.0 A Without any operation, return to OPERATION mode is carried out automatically after 5 minutes. 4.2 Modification of a parameter Use the " parameter " and " " keys to select a menu then press the ENTER key to access the first MAIN MENU MAIN MENU MEASUREMENTS PHASE EARTH FLT. Use the " " and " SETTING ENTER set 1 " keys to access the various parameters in the menu:: SHORT CIRCUIT SHORT CIRC.DELAY SHORT CIRC.THRES Active 0,50 s 3,0 * In Use the and keys to modify the parameter. You must confirm your change using the ENTER key after each parameter modification. After storing the new parameter value, next parameter is displayed: SHORT CIRC.DELAY. SHORT CIRC.DELAY. 0.60 s 0.70 Use the CLEAR and ENTER SHORT CIRC.THRES 3,0 * In to change menu : SHORT CIRC.DELAY. 0,70 s CLEAR MAIN MENU MAIN MENU PHASE EARTH FLT. GENERIC FUNCTION Leaving any sub menu with the CLEAR key will lead to the above menu. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 6 Issue : b 4.3 Access code On first modification of a parameter, the software requests the access code. The factory-programmed code is " ICE1 ". To enter your own personalised code, use the " CHANGE CODE " menu. The code can be composed up to four alphanumeric characters. The following example shows how to replace code "AA" with " 99 ": MAIN MENU ENTER CHANGE CODE NEW PASSWORD _ OLD PASSWORD OLD PASSWORD OLD PASSWORD OLD PASSWORD _ A A_ AA NEW PASSWORD 9 NEW PASSWORD NEW PASSWORD 9_ MAIN MENU ENTER 99 ENTER CHANGE CODE In case of loss of the code, contact us to obtain an emergency password for your configuration. 4.4 Assignment of output units Relays assigned to a function are displayed with" * ". Key " " allows modifying assignment of the relays. Key allows selection of next relay. Example: assignment of relay B to TRIP Io> function. At the beginning, no function was assigned to this relay. EARTH TRIP RELAY A_ B C D EARTH TRIP RELAY A B_ C D EARTH TRIP RELAY A B* C D ENTER EARTH TRIP RELAY E F G Caution: do not to forget to confirm by ENTER key This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 7 Issue : b 5. Menu list 5.1 Access to main menus The following menus enable setting of the available functions. Each one allows access to the parameters of adjustment and ensures their coherence. CURRENT I1 100.0 A ENTER, , , , , CLEAR MAIN MENU MEASUREMENTS MAIN MENU PHASE EARTH FLT. MAIN MENU GENERIC FUNCTION MAIN MENU THERMAL REPLICA MAIN MENU STARTING FCT MAIN MENU LOSS OF LOAD MAIN MENU UNBALANCE MAIN MENU DELOAD MAIN MENU TELECONTROL MAIN MENU PERTURBOGRAPHY MAIN MENU COUNTERS MAIN MENU OPERATION MAIN MENU MODBUS COMMS MAIN MENU CHANGE CODE MAIN MENU INFORMATION MAIN MENU EVENTS Press on any key other than CLEAR to enter the parameter setting mode Press on CLEAR key to leave the parameter setting mode Real time measures Use the or select a menu keys to Parameters of the functions 50 and 51N Parameters of the customized functions Parameters of the thermal overload function Parameters of the functions 51LR and 66 (starts) Parameters of the minimum load function (pump unpriming) 37 Parameters of the function 46 (unbalance) Parameters of the load-shedding function Parameters of the remote control option Information about disturbance recording Information about counters Operating parameters to be defined at commissioning Configuration of the Modbus RS485 communication option (if option available) Change of the access code Information about protection Reading of the event log Leaving any sub menu with the CLEAR key will lead to the above menu. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 8 Issue : b 5.2 Measurement menu This menu displays any real time measurement of the protection, as well as the values kept in memory. MAIN MENU Available real time measures MEASUREMENTS ENTER / CLEAR CURRENT I1 Measure of the phase 1 primary 0.0 to 64000 A current 0.0 A CURRENT I3 Measure of the phase 3 primary 0.0 to 64000 A current 0.0 A CURRENT Io Measure of the earth Io primary 0.0 to 64000 A current 0.00 A FREQUENCY Measure of the network frequency 45 to 55 if Fn = 50 Hz 55 to 65 if Fn = 60 Hz 50.00 Hz THERMAL STATE Measure of the thermal state of 0.0 to 500 % motor 0.0 % NEGATIVE SEQ. Measure of the rate of negative sequence of current 0.0 % POSITIVE SEQ. Measure of the rate of direct component of current 0.0 % CURRENT START Maximum current measured during 0 to 64 000 A last start (software 2.xx) 0.0 A STARTS ALLOWED number of authorized remaining Inactive if function MAX starts NBR STARTS inactive. 4 START TIME Duration of the last start 1 à 200 s 3.00 s AVER. CURRENT I1 Value of the average primary current 0 to 64 000 A of phase 1 100.0 A AVER. CURRENT I3 Value of the average primary current 0 to 64 000 A of phase 3 100.0 A AVER. CURRENT I0 Value of the average earth-fault 0 to 64 000 A primary current 0.0 A SETTING Display of the active setting Set 1 or Set 2 set 1 02/07/01 Day / Month / Year 10:19:42 Hour / minute / second This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 9 Issue : b 5.3 After start phase/earth fault menu This menu allows the setting of the phases and earth fault over current functions: setting in and out of order, choice of the types of time delay and curves, adjustment of thresholds, assignment of the output units. This configuration must be carried out successively for each of the two settings groups if they are to be used alternatively. MAIN MENU PHASE EARTH FLT. ENTER / CLEAR Parameters of the ANSI 50, 51N functions SETTING set 1 SHORT CIRCUIT Active SHORT CIRC.DELAY. 0.06 s SHORT CIRC.THRES 3.0 * In SHORT C.INST.REL A B C D SHORT C.INST.REL E F G SHORT C.TRIP.REL A B C D SHORT C.TRIP.REL E F G EARTH FAULT Active INHIBITION Io Active EARTH FLT DELAY 0.06 s EARTH FLT THRESH 0.1 * In EARTH INST.RELAY A B C D EARTH INST.RELAY E F G EARTH TRIP RELAY A B C D EARTH TRIP RELAY E F G Choose the setting group Set 1 or Set 2 Choose Active to use the phase to phase short-circuit function Active or Inactive Set the value of time delay of the phase to phase short-circuit function 0.04 à 3 s Set the threshold of the phase to phase short-circuit function 3.0 à 12.0 * In This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Relay to assign to the short-circuit instantaneous function Relay to assign to the short-circuit instantaneous function (relays D, E, F, G if option available) Relay to assign to the short-circuit trip function Relay to assign to the short-circuit trip function (relays D, E, F, G if option available) Choose Active to use the earth fault function Choose Active to use the earth fault function during the start Set the value of the time delay of earth fault function 0.04 à 3 s Set the value of the threshold of earth fault function 0.03 à 0.4 * In Relay to assign to the earth fault instantaneous function Relay to assign to the earth fault instantaneous function (relays D, E, F, G if option available) Relay to assign to the earth fault trip function Relay to assign to the earth fault trip function User’s Guide NPM 800 (relays D, E, F, G if option available) Date : 01/2004 Print :11/03/2004 Sheet : 10 Issue : b 5.4 Generic functions menu This menu allows the parameter setting of 8 customized functions: setting in and out of order, adjustment of the time delays, assignment of the output units, assignment of a logical input. MAIN MENU GENERIC FUNCTION ENTER / CLEAR FCT GENERIC 1 Inactive TEMP GENERIC 1 0,06 s RELAY GENERIC 1 A_ B C D RELAY GENERIC 1 E_ F G DIG.INP.GENER. 1 No input NAME GENERIC 1 GENERIC 1 …………… 5.5 Parameters of the customized functions Choose Active to use function 1 Active or Inactive Set the time delay of function 1 0.04 to 300.00s Relay to assign to function 1 Relay to assign to function 1 Display of input selected for function 1 (configurable with the setting software) Display of label of function 1 (configurable with the setting software) Thermal overload menu This menu authorizes the parameter setting of the thermal overload function: setting in and out of order, type of thermal overload, adjustment of the thermal time-constant, adjustment of the thermal trip and alarm thresholds, assignment of the output units for alarm and trip. MAIN MENU THERMAL REPLICA ENTER / CLEAR Parameters of the thermal overload option SETTING set 1 THERMAL OVERLOAD Active HEATING CONST 40 mn COOLING CONST 4.0 START FACTOR 50 % NEG. SEQ. FACTOR 3 THERM THR. Iref 0.40 * In Choose the setting group Set 1 or Set 2 Choose Active to use thermal overload function Active or Inactive Set the value of the thermal overload time-constant 4 to 64 min Set the cooling constant 1.0 to 6.0 * heating constant Set the coefficient calculation of the thermal overload (starting mode) 50 to 100 % Set the negative sequence factor K (thermal heating) 0 to 9 Set the thermal reference current Iref 0.40 to 1.3 x In This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 11 Issue : b TH. TRIP RELAY A B C D TH. TRIP RELAY E F G TH. ALARM THRESH. 80 % TH. ALARM RELAY A B C D TH. ALARM RELAY E F G 5.6 Select the relays of thermal overload trip Select the relays of thermal overload trip (relays D, E, F, G if option available) Set the thermal alarm threshold 80 to 100 % Select the relays to be assigned to the thermal alarm function Select the relays to be assigned to the thermal alarm function (relays D, E, F, G if option available) Start menu This menu authorizes the parameter setting of the too long start, locked rotor, limitation of the number of start and inhibition of hot start functions: setting in and out of order, adjustment of the start motor and inhibition of hot start threshold, adjustment of the time delays (start, locked rotor, restarting), assignment of the output units for the trip (too long start, locked rotor and inhibition of start). MAIN MENU STARTING FCT ENTER / CLEAR SETTING set 1 LONG ST/ST.ROTOR Active START THRESHOLD 2.0 * Iref START DELAY 20 s STALLED DELAY 0.2 s REL.LONG S/ROT S A B C D REL.LONG S/ROT S E F G MAX NBR STARTS Active MAX NBR STARTS 3 COUNT DELAY 15 min RESTART DELAY 15 min This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization number of starts, too long start, rotor stall after start period Choose the setting group Set 1 or Set 2 Choose Active for too long start and locked rotor (51 LR) Active or Inactive Detection Threshold of the start of the motor (Iref: thermal current of reference) Maximum duration of start for too long start 1.0 to 10.0 * Iref Time delay to detect a locked rotor after a start 0.2 to 2.0 s 2 to 200 s Set the too long start and locked rotor relays (51 LR) Set the too long start and locked rotor relays (51 LR) (relays D, E, F, G if option available) Choose Active for the maximum number of starts function Active or Inactive maximum Number of starts during time delay 1 to 4 Set the time delay for counting 15 to 60 min Duration of the inhibition of restarting 15 to 60 min User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 12 Issue : b HOT START Active HOT START THRESH 40 % START RELAY A B C D START RELAY E F G 5.7 Choose Active for the hot motor inhibition of start function Active or Inactive Setting of the threshold of inhibition of hot motor starting 40 à 100 % Set the relays Inhibition of hot motor starting Set the relays Inhibition of hot motor starting (relays D, E, F, G if option available) Loss of load menu (or pump unpriming) This menu allows parameterizing operation on loss of load. MAIN MENU LOSS OF LOAD ENTER / CLEAR SETTING set 1 LOSS OF LOAD Active MIN THRESHOLD Id 0.20 * In LOAD LOSS DELAY 2s LOAD LOSS RELAY A B C D LOAD LOSS RELAY E F G This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Choose the setting group Set 1 or Set 2 Choose Active to use the loss of load Active or Inactive function Minimum direct current for loss of load threshold 0.10 to 2.40 * In Set the time delay of the loss of load function 0.05 to 120 s Select the relays to be assigned to the loss of load function Select the relays to be assigned to the loss of load function User’s Guide NPM 800 (relays D, E, F, G if option available) Date : 01/2004 Print :11/03/2004 Sheet : 13 Issue : b 5.8 Unbalance menu This menu allows parameterizing the unbalance function. MAIN MENU UNBALANCE ENTER / CLEAR SETTING set 1 UNBALANCE Active NEG. SEQ. THRESH 0.20 * In NEG. SEQ. DELAY 1s TRIP.MIN.N.S.DEL 0.06 s UNBAL.INST.RELAY A B C D UNBAL.INST.RELAY E F G UNBAL.TRIP RELAY A B C D UNBAL.TRIP RELAY E F G 5.9 Choose the setting group Set 1 or Set 2 Choose Active to use the unbalance and phase reversal function Active or Inactive Set the negative sequence threshold 0.20 to 0.80 * In Set the dependent time curve 1 to 10 s Set the minimum duration of trip 0.04 to 10 s Select relays for the instantaneous unbalance and phase reversal functions Select relays for the instantaneous unbalance and phase reversal functions Select relays for the instantaneous unbalance and phase reversal trip (relays D, E, F, G if option available) Select relays for the instantaneous unbalance and phase reversal trip (relays D, E, F, G if option available) Load shedding menu This menu allows parameterizing the load-shedding function on order external and the restarting of the motor. MAIN MENU DELOAD ENTER / CLEAR Load-shedding on external order and re acceleration parameters SETTING set 1 DELOAD Active DELOAD DELAY 0.10 s DELOAD RELAY A B C D DELOAD RELAY E F G Choose the setting group Set 1 or Set 2 Choose Active to use the loadshedding function Active or Inactive Set time delay of load-shedding 0.06 à 120 s This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Select relays for the load-shedding function Select relays for the load-shedding function User’s Guide NPM 800 (relays D, E, F, G if option available) Date : 01/2004 Print :11/03/2004 Sheet : 14 Issue : b 5.10 Remote control menu This menu authorizes the parameter setting of the remote control function: setting in and out of order, level of load-shedding, adjustment of the time delay of reconnection, assignment of the trip and reclosing relays, pulse of reclosing, assignment of the logical inputs. MAIN MENU TELECONTROL ENTER / CLEAR TELECONTROL Inactive LOAD SHED LEVEL 6 RE-LOAD DELAY 1,00 s TRIP RELAY A_ B C D TRIP RELAY E_ F G RECLOSE RELAY A_ B C D RECLOSE RELAY E_ F G RECLOSE PULSE 200 ms O/O INPUT E1 C/O INPUT E2 LOCAL INPUT E3 DISTANT INPUT E4 Information about remote control option Choose Active to use the remote control function Active or Inactive Set the level of load-shedding. Level 6 inhibits the load-shedding function 1 to 6 (step 1) Set the value of time delay before reclosing 1.00 to 120.00 s Select the relays to be assigned to the trip Select the relays to be assigned to the trip (relays D, E, F, G if option available) Select the relays to be assigned to the reclosing Select the relays to be assigned to the reclosing (relays D, E, F, G if option available) Set the reclosing pulse 100 to 500 ms Display of the logical input assigned to the position of the interlock (configurable with setting software) Display of the logical input assigned to the position of the interlock (configurable with setting software) Display of the logical input assigned to the mode of OPERATION (configurable with setting software) Display of the logical input assigned to the mode of OPERATION (configurable with setting software) 5.11 Disturbance recording menu This menu is used to configure the parameters of the disturbance recording. MAIN MENU Parameters of the disturbance recording function PERTURBOGRAPHY ENTER / CLEAR PRE-TIME Set pre time 1 to 52 35 period(s) PERTURBO. INPUT Display of input assigned to external (configurable with the trip setting software) No input This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 15 Issue : b 5.12 Counters menu This menu allows the parameter setting of the counters: display of cut A², number of circuit breaker operations, current maximeters, restoring of the counters. MAIN MENU COUNTERS ENTER / CLEAR Parameters of the counters function A2 CUTOFF I1 100000.0 kA2 A2 CUTOFF I3 0,0 kA2 RESET A2 CUTOFF Confirm: ENTER NBER OPERATIONS 0 RESET NB OPERAT. Confirm: ENTER MAX. METER I1 1049 A MAX. METER I3 1048 A MAX. METER I0 68 A MAX. METER RESET Confirm: ENTER Display of cut A² of phase 1 Display of cut A² of phase 3 Reset of cut A² with ENTER key Display of the number of operations of the circuit breaker Reset of the number of operations of the circuit breaker Display of the current maximeter on phase 1 Display of the current maximeter on phase 3 Display of the current maximeter on earth Reset of current maximeter with ENTER key 5.13 Operation menu This menu authorizes the parameter setting of the operation function: choice of the language, adjustment of LCD contrast, parameter setting of the values of the phase and earth-fault CTs, display of the input logical corresponding to set 2, trip pulse, maximum of cut A² and number of operations of the circuit breaker, assignment of the relays for circuit breaker failure and discrepancy, average current. MAIN MENU OPERATION ENTER / CLEAR LANGUAGE English ADJUST LCD 200 I NOMINAL PRIM. 1000 A Io NOMINAL PRIM. 100 A This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Operating parameters to be defined at commissioning Choice of the language used locally by protection French or English Adjustment of the angle of vision of the LCD display 70 to 255 Set the value of the phase primary rated current of the CTs 1 to 10000 A Set the value of the earth primary rated current of the CT 1 to 10 000 A User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 16 Issue : b SET 2 INPUT E6 CLEAR REL. INPUT E5 TRIP PULSE 100 ms MAX A2 CUTOFF 5000000 kA2 MAX NBER OPERAT. 9999 RELAY C.B. FAULT A_ B C D RELAY C.B. FAULT E_ F G RELAY DISC. L/D A_ B C D RELAY DISC. L/D E_ F G I AVERAGE in 30 mn Display of input assigned to setting group 2 No input, E1 to E8 Display of input assigned to reset of relays No input, E1 to E8 Setting of minimum duration of trip pulse 100 to 500 ms Adjustment of the maximum of cut A² 1 to 64 000 000 kA² Adjustment of the maximum number of operations of the circuit breaker 1 to 10000 Select the relay assigned to the circuit breaker failure function Select the relay assigned to the circuit breaker failure function Select the relay assigned to the local/distant discrepancy function Select the relay assigned to the local/distant discrepancy function (if remote control option) Adjustment of the time for calculation 5 to 60 min of average values and maximeters 5.14 Modbus® communication menu (optional) This menu is used to set the parameters of the Modbus® communication function: slave number, size, speed, activity and loop tests. MAIN MENU MODBUS COMMS ENTER / CLEAR SLAVE NUMBER 2 FORMAT 8b+0p+2s ASCII Configuration of the Modbus RS485 communication option SPEED 9600 bauds Speed transmission on RS485 link RECEPT. TIMEOUT 0.10 s ACTIVITY TIMEOUT 0.20 s ACTIVITY TEST Mess.Receiv.com1 Set the time delay of reception timeout This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Slave number of protection 1 to 255 number of bits + parity + bits of stop + ASCII/Binary format Parity: 1p = pair, 1i = odd, 0p= without p0 = forced to 0, p1 = forced to 1, 300, 600 ,1200 ,1800, 2400, 4800, 9600, 19200 38400, 57 600,115 200 bauds 0.10 to 20 s Set the time delay of activity timeout 0.10 to 20 s Test of the parameter setting and the wiring of Modbus message received / not received: correct activity / communication problem User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 17 Issue : b 5.15 Change of code menu This menu allows change of code and is described in chapter Access Code. 5.16 Information menu Information menu specifies the factory set characteristics of the protection, as well as the label assigned by the User. MAIN MENU INFORMATION ENTER / CLEAR Information about protection NP.M 800 50 Hz PROC. VER. 1.22a Type of protection Rated frequency Version of the software of protection PHASES RAT. 1 A EARTH RAT. 1 A NPM 800 ICE Display of the phases and earth ratings This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization 32 characters zone programmable with the setting software. User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 18 Issue : b 6. Content of an event Events are different according to information recorded when fault occurs. There are three different types of structures of event. They can be read with the local MMI, the setting software (RS232 link) and the Modbus communication network. 6.1 Events generated on 50/51N/37/46 thresholds Events are recorded as soon as a trip or alarm threshold of the current functions is reached: ♦ INST PH FAULT ♦ TRIP PH FAULT ♦ INST Io FAULT ♦ TRIP Io FAULT ♦ INST UNBALA PH ♦ TRIP UNBALA PH ♦ TRIP START LON ♦ TRIP STALL ROT ♦ TRIP LOSS LOAD ♦ TRIP DELOAD Detail of available information can be consulted for each event, in accordance with the list below: MAIN MENU List of the last 250 events EVENTS ENTER / CLEAR TRIP PH FAULT E 17/06 14:22:00 R 17/06/03 14:22:00.990 SETTING set 1 CURRENT I1 745 A CURRENT I3 746 A CURRENT Io 0.1 A NEGATIVE SEQ. 175,6 % THERMAL STATE 100,0 % The use of the and This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Type of fault Start or End of fault Day/Month Hour/Minute/Second - Dated event Relative/Synchronous Day: Month: Year Hour: Minute: Second. Millisecond Active setting group set 1 or set 2 Current of phase 1 measured at disappearance of the trip Current of phase 3 measured at disappearance of the trip Earth-fault current measured at disappearance of the trip Rate of negative sequence current Motor thermal state measured at appearance of trip keys allows to visualize additional information on the fault. User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 19 Issue : b 6.2 Thermal overload event Events are recorded as soon as a trip or alarm threshold of the voltage or frequency functions is reached: ♦ ALRM THERM REP ♦ TRIP THERM REP Detail of available information can be consulted for each event, in accordance with the list below: 6.2.1 Thermal alarm ALRM THERM REP S 17/06 13:25:55 R 17/06/03 13:25:55.240 SETTING set 1 CURRENT I1 2484 A CURRENT I3 0A CURRENT Io 0,0 A NEGATIVE SEQ. 90.0 % THERMAL STATE 80 % Type of fault Start or End of fault Day/Month Hour/Minute/Second - Dated event Relative/Synchronous Day: Month: Year Hour: Minute: Second. Millisecond Active setting group when tripping set 1 or set 2 Phase 1 current measured at appearance of alarm Phase 3 current measured at appearance of alarm Earth fault 1 current measured at appearance of alarm Rate of negative sequence current Motor thermal state measured at appearance of alarm 6.2.2 Thermal trip TRIP THERM REP 17/06 13:25:59 17/06/03 13:26:59.920 SETTING set 1 CURRENT I1 2490 A CURRENT I3 0A CURRENT Io 0,0 A NEGATIVE SEQ. 100 % THERMAL STATE 0% S R This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization Type of fault Start or End of fault Day/Month Hour/Minute/Second - Dated event Relative/Synchronous Day: Month: Year Hour: Minute: Second. Millisecond Active setting group when tripping set 1 or set 2 Phase 2 current measured at disappearance of trip Phase 3 current measured at disappearance of trip Earth fault current measured at disappearance of trip Rate of negative sequence current Motor thermal state measured at appearance of trip User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 20 Issue : b 6.3 Customized inputs events Events are recorded as soon as one of the customized input status changes. ♦ GENERIC 1 Detail of available information can be consulted for each event, in accordance with the list below: GENERIC 1 S Type of fault Start or End of fault 17/06 13:42:23 R Day/Month Hour/Minute/Second - Dated event Relative/Synchronous 17/06/03 Day / Month / Year Hour: Minute: Second. Millisecond 13:42:23.240 SETTING Active setting group set 1 or set 2 set 1 6.4 Other events The contents of the following events can be specified: ♦ ALRM NB OPERAS ♦ ALRM A2 CUTOFF ♦ CB FAIL ♦ DISC LOCA/REMO ♦ MODE REMOTE ♦ UNLISTED EVENT ♦ SETTING SET 2 ♦ TRIP TELECONTR ♦ RECLOSE TELECO Detail of available information can be consulted for each event, in accordance with the list below: ALRM NB OPERAS S 25:6 9:35:45 R 25/6/95 9:35:45.011 SETTING set 1 6.5 Type of fault Start or End of fault Day/Month Hour/Minute/Second - Dated event Relative/Synchronous Day / Month / Year Hour: Minute: Second. Millisecond Active setting group set 1 or set 2 Acknowledgement of events The acknowledgement of the last event is carried out while pressing on CLEAR key: TRIP PH FAULT E 10/12 16:38.15 6.6 R CLEAR ACKNOWLEDGE ALL Confirm: ENTER ENTER CURRENT I1 0,0 A Reading of the last 250 memorized events After acknowledgement, the memorized events still may be read. It is necessary to use the local sub-menu EVENTS of the MMI. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 21 Issue : b 7. List of faults or operation messages The following messages are locally displayed in real time on LCD display throughout fault. Messages related to instantaneous type functions: INSTANTANEOUS PHASE FAULT INSTANTANEOUS EARTH FAULT ALARM THERMAL REPLICA INSTANTANEOUS UNBALANCE Messages related to trip type functions: TRIP PHASE FAULT TRIP EARTH FAULT TRIP THERMAL REPLICA TRIP START TOO LONG TRIP STALLED ROTOR TRIP UNBALANCE PHASE TRIP LOSS OF LOAD TRIP DELOAD TRIP BY TELECONTROL TRIP GENERIC Messages related to alarm type functions: ALARM NUMBER OPERATIONS ALARM A2 CUTOFF CIRCUIT BREAKER FAIL DISCORDANCE : LOCAL / REMOTE Various messages: RECLOSE BY TELECONTROL REMOTE MODE UNLISTED EVENT Note: disappearance of cut A² and number of operations alarms is done by resetting the COUNTERS menu. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 22 Issue : b 8. Connection of NPM800 protections 8.1 Description of the terminal blocks Extension board (connectors E, F, G and RS485-2) is optional on the NPM800. + - RS485-1 E 1 F 7 S1 IA A S2 6 S1 1 IB S2 1 5 B G 5 1 S1 IC C 1 S2 D S1 I0 S2 7 - + - RS485-2 AUX This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 + Date : 01/2004 Print :11/03/2004 Sheet : 23 Issue : b 8.2 Connections Connections Location Characteristics Modbus® or IEC870-5-103 Communication RS485-1 RS485-2 Connection of the VTs A Screw terminal block. Section of wire 0.6 to 2.5 mm² Logical inputs B Screw terminal block. Section of wire 0.6 to 2.5 mm² Relays C and D Screw terminal block. Section of wire 0.6 to 2.5 mm² Auxiliary supply AUX Screw terminal block. Section of wire 0.6 to 2.5 mm² Relays (optional board) E and F Screw terminal block. Section of wire 0.6 to 2.5 mm² Logical inputs (optional board) G Screw terminal block. Section of wire 0.6 to 2.5 mm² Connection of the CTs IA to IO 4 mm ring type terminal. Section of wire ≤ 6 mm² 8.3 Screw terminal block. Section of wire 0.6 to 2.5 mm² Diagram The diagram is available under the reference S 38024. 8.4 Connection of the current inputs Connection is done by 6mm² ring terminals for M4 screw. It is identical for all the variants of inputs: ♦ Phases CT 1A or 5A ♦ Earth-fault CT 1A or 5A or CT Ring. Respect the rotating sense of phases and the direction of the connection of phases. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 24 Issue : b 8.5 Connection of the Modbus RS485 communication 8.5.1 Characteristics of the network cable Recommended characteristics for the cable: • Shielded twisted pairs, maximum length 1000 m. • resistance < 100 ohms/km • capacity between wires < 60 pF/m • capacity between wire and shield < 100 pF/m It is imperatively necessary to tighten the fixing clamp on the shield and not on insulator, in order to ensure continuity of the shield of the cable and its earthing. 8.5.2 Resistance of adaptation Connect a 120 ohms resistance of adaptation to each protection located at each end of the network. It is necessary to connect the Rterm +T/R according to the diagram RS485 * +T/R -T/R 120 Ohms R term If the Master is connected at one end of the network, it is necessary to place a resistance of adaptation on the Master and another on the protection located at the other end of line using the switches of the communication board. This document is the sole property of ICE. No duplication nor release to third party is allowed without prior authorization User’s Guide NPM 800 Date : 01/2004 Print :11/03/2004 Sheet : 25 Issue : b