Do you know the new way of measuring

Do you
know the
new way of
measuring...
www.tecnomatrix.com
...that decreases
your costs by 70%?
Tecnomatrix, specialist in the design
and manufacture of checking fixtures,
decided to start investigating on new
measurement systems enabling to
invest more time in studying the
values measured than in taking them.
CAPTOR-S V2 is our second generation of data collection systems. It is
a system making the data collection
easier. It can be used on existing
checking fixtures, no matter which
company produced them, with the
only condition that they must be
equipped with dial indicator housings.
A Bluetooth transmitter sends the value measured by the
dial indicator to the PDA or to the PC.
DATA
EXPORT
ESTUDIO DE REPETITIVIDAD Y REPRODUCIBILIDAD (R&R)
CÓDIGO PIEZA
ÚTIL
93400910A
UC.I.151
CLIENTE
BORDAS
TIPO
Emblema Nissan
Especificación
PROYECTO
Ensayo
N° de
Medidas
2
4
Piezas 3
1
1
-0,30
MUESTRAS
8
9
-0,35
-0,32
-0,32
-0,35
-0,30
-0,323 -0,32-6,94
-0,33
-0,34
-0,32
-0,36
-0,31
-0,33
-0,32
-0,35
-0,31
1
-0,30
-0,32
-7,10
6
7
-ción +/- Max
-0,33
-0,32
-0,31
-7,10
-0,32
-6,94
-6,94-0,33
-0,32
-6,94
-6,92
5,
R
0,01
0,005 0,02
0,01
0,02
0,00
-6,920,02
6
-6,94
-6,94-0,32
6. B
1
-0,32
-0,32
-0,32
-0,34
-0,33
-0,32
7
-6,95
-6,95-0,33
7,
2
-0,33
-0,33
-0,35
-0,34
-0,33
8 -0,32
-6,97
-6,97
8,
3
-0,32
-0,32
-0,33
-0,34
-0,33
-0,33
-0,32
9
-6,98
-6,98 -0,32
9,
MED -0,32
-0,32
10 -0,32
-7,01-0,34 -0,33 -0,33
-7,01
10,
R
0,01
0,01
0,01
0,01
11 0,01
-6,890,01 0,01 -6,89
12 -0,32
-6,97-0,34 -0,34 -6,97
11. C
1
-0,33
-0,32
-0,32
-0,32
13
-6,92-0,34 -0,34 -6,92
12,
2
-0,32
-0,32
-0,32
-0,32
-0,33
14
-6,95
13,
3
-0,33
-0,32
-0,33
-0,34
-0,33 -6,95
-0,32
-0,32
15
-6,91
14,
MED -0,33
-0,32
-0,32
-0,34
-0,34 -6,91
-0,32
-0,32
16
-6,94
15,
R
0,01
0,00
0,01
0,00
0,01 -6,94
0,00
0,01
17
-6,96
-6,96
18
16.
-7,03
-7,03
PROMEDIO
-0,32 19
-0,32
-0,32
-0,34
-0,33
-0,32
-0,32
-6,99
-6,99
( ra + rb + rc ) / (nº
=
20Personas)
17,
-6,95
-6,95
- Min x) =-6,99
x DIFF = (Max x 21
18,
-6,99
22
-6,96
* UCL R = R x D4 =
19,
-6,96
23
-7,00
-7,00
24
-7,03
-7,03
* D 4 =3,27 para 2 ensayos y 25
2,58 para 3 ensayos. UCL
de R individuales.
-7,04 R representa el límite
-7,04
26
-7,05
-7,05
27
-6,99
-6,99
28
-7,00
Notas:
-7,00
29
-6,95
-6,95
30
-6,95
-6,95
3,
4,
2
-0,31
3
-0,31
MED -0,31
-0,322 -0,32-6,94
-0,32
-0,31
-0,32
-6,94
Observaciones :
-0,32
0,01
0,02
-0,35
-0,36
-0,36
-0,36
ÚT I L
-0,31
-0,32
-0,316
-7,350
0,150
xa =
0,01
ra =
-0,319
0,012
AV
-0,36
-0,30
-0,327
-0,31
-0,30
-0,31
-0,30
0,01
0,02
0,01
-0,326
100,0
%
n = muestras
W crítica
-0,325
PRUEBA DE NORMALIDAD
x=
-0,35
-0,36
c
-0,325
rc =
0,008
X=
-0,324
-0,31
-0,30
Rp=
0,01
=
0,9543
0,9000
=
PV
0,057
R=
0,010
xDIFF =
0,007
UCL R=
0,025
4,56
r = ensayos
LCI
LCS
-6,997K
-6,946
-6,988
-6,955
TV
3
3,6500
3
=
R P x K3
5
=
0,057 x 1,62
6
=
0,092
{(0,035^2 + 0,092^2)}^1/2
0,098
=
=
Num cuotas OK
Num cuotas HT
100 (AV/TV)
Num cuotas HT
+
0
0
30
100(0,019/0,098)
19,08
CNOMO E41.32.110N
Analista O.K
Tamaño de la
muestra (por
defecto: 5)
0,88
=
35,80
=
100(0,092/0,098)
5
1,33
0,057
CAPABILIDAD METÓDO
Útil No Apto
Límites
CP
1,33
CPk
Desviación típica
1,33
estimada
2,0800
% PV
=
100 (PV/TV) σ0
0,058
CP
0,86
CPk
-1,32
2,7000
2,3000
1,9300
medidas
7
1,8200
nominal
45%
8
1,7400
terminales
ley normal
40%
9
1,6700
{(GRR 2 + PV2 )} 1/2
=
30,30
CAPABILIDAD MÁCHINA
%Límite
GRR
=
100 (GRR/TV)
CAM
1,33
Desviación típica
= estimada
100(0,035/0,098)
σ I
CAM
K3
2
4
=
100(0,030/0,098)
=
2,7000
Muestras
0,035
=
% AV30
jueves, 20 de
julio de 2006
0,001 mm
=
=
3,65
2
Variación Total (TV)
Resolución
=
100 (EV/TV)
-7,099
-6,893
Norma
2
Personas
{(0,030^2 + 0,019^2)}^1/2
Page 1 sur 1
05/09/2005
% Variación Total (TV)
% EV
Mini
3,05
Maxi
Num Piezas
3
OK(PV)
Variación
distribución de
las medidas
-0,36
K1
2
0,206
0,045
y de vigilancia
0,0%
-0,326
H.T. estimado
W medido
-0,31
OPT-01
Ensayos
-6,971
Fecha
3
--
-7,107
{(0,01 x 2,7)^2 - (0,03 ^2/(10 x 3))}^1/2
=
Límites de control
-6,836
=
0,019
-0,323
xb =
Instrumento
0,01 Prueba
0,00 deb
0,009
Repetibilidad & Reproducibilidad (GRR)
LSI
normalidad
(Shapiro-Wilk)
Riesgo de rechazar
{(EV2 + AV2 )} 1/2
LSS
la -0,325
-0,31
-0,29
GRR
=
normalidad
-0,30
Personas
O.T. 7624
10
Impresión
{( xDIFF x K2 ) 2 - (EV2 /nr)} 1/2
=
aberración inferior
-0,30
r=
0,01
-0,36
Persona C
J. Romero
MUESTRAS
3
R x K1
=
Media
=
0,010 x 3,05
Amplitud
=
0,030
Desviación típica
Reproducibilidad - Variación de la persona(AV)
aberración superior
-0,30
-0,331
proporción
aberraciones
-0,31
-0,30
pourcentage
-0,31
EV
-0,318
-0,-0,150
324
-0,30
Persona B
S. Plaza
----
ENSAYOS
ANÁLISIS
posición -7
,35 ± 0,15
Repetibilidad - Variación
del Equipo (EV)
10
-0,29
Nominal
Tol
-0,30
sup
Tol
-0,30inf
Persona A
Y. Moreno
IDENTIFICACIÓN
UC.I.151
0
----
N° del plano 6056994
MEDIA
-0,324
-0,32
5
Min
C A P A B I L I DAD
CLASIFICACIÓN
05/09/2005
Dateur
Característica estudiada
MUESTRAS
NISSAN X11T(IP1O1
)
CARACTERÍSTICA
3
X11
Aberra-
Fecha
X11 SPORT
Personas
10
30.10.0348
PIEZA
S. Plaza Emblema Nissan
J. Romero
N VIGNETTE NISSAN
ENSAYOS
REFERENCIA PIEZA
3 --
Personas/
2,
CÓDIGO PIEZA
Y. Moreno 93400910A
Persona C
-0,50
0,50 ---DESIGNACIÓ
0,00
----
1. A
Persona A
30.10.0348
CapaIDbEilNidTIaFdIC_AVCIIÓGN
NETTE_NISSAN Persona B
_X11_SPORT.xl
s
PIEZA
CARACTERÍSTICA
CLASIFICACIÓN
=
93,37
Distribución
acumulada
ndc
35%
1
0
1,6200
30%
25%
=
1.41(PV/GRR)
=
1.41(0,092/0,035)
=
3
80%
Baja discriminación del útil
20%
Para más información de la teoría y de las constantes utilizadas, consultar
el Manual MSA, 3a ed.
15%
40%
10%
-7,60
-7,50
-7,40
5%
-7,30
-7,20
-7,10
-7,00
-6,90
-6,80
0%
-6,70
-6,60
-7,20
-7,10
-7,00
0%
-6,90
-6,80
FO-ME-03
IND. A
The data are exported in
Excel/Q-Das format
Bluetooth unlimited
wireless multiple
communication
by tecnomatrix
Description
It consists of a Bluetooth unit adapted on a dial indicator. This unit gets
connected to a PDA or PC equipped with the CAPTOR-S V2 Software and
sends it wireless the measured value. The value will be saved automatically
e.g. with the hour, date and username. It provides comparison in real time
with the former measurements, indication of conformity of the measured
point (in/out of tolerance) and Cpk calculation on the PDA/PC display. By
configurable data export sheets data can be export in Excel or Q-DAS
format.
Advantages
• Time Saving: More measurement in less time.
• Reliable: Prevents transcription errors.
• Traceability: Enables to know who measured, on which fixture and
when - date and time.
* Patent pending
• Adaptable: Can be configured on all your checking fixtures equipped
with dial indicator housings.
• Automated: Configurable export sheets enable you to get your data in
CSV or qs-STAT format, and in the order you want.
• Fewer modifications on your checking fixtures: Thanks to the
correction factor of each point, you will save time and money.
• Less time for decision making.
Software V2 PRO
by tecnomatrix
[+ info]
www.tecnomatrix.com
Description
CAPTOR-S V2 PRO is an extension of the software CAPTOR-S V2
which provides more functions:
• Remote activation of one or more dial indicators: possibility to
activate the dial indicator from the PDA/PC.
• Continuous measurement during a defined time period e.g.
measurement during a lapse of 10 sec. every 0.4 sec.
• Setup of calculation formulas for the measured points: sum,
subtraction, division, multiplication, average, min/max value, error.
• Multiple-Indicator: Allows as many digital indicators to be added to
measure program and activate them instantly.
Advantages
• Measurement of cylinder-shaped components, cams and shafts.
• Measurement of difficult to access areas.
• Automatic activation of several CAPTOR-S dial indicators.
• Remote activation avoids deviation caused by wrong user
movements.
Countries where Tecnomatrix has business activities
CAPTOR-S Customer Feedback
SEAT
Francisco Triguero. Measurement Method Dpt.
“After having analysed the functioning of CAPTOR-S, SEAT
measurement technicians have got a very positive opinion
of the saving of time brought by this system to the suppliers
implementing it in their quality control system.”
PEGUFORM
Gregorio Ruiz. Plant Quality
“CAPTOR-S enables to collect the results of the measure-
ment points, and to send them immediately to the “imaginary sheet of paper” without having to use a pen as an
intermediary tool. It’s quick, user-friendly and interesting.”
FAURECIA
Daniel Quiñonero. Metrology Laboratory
“The new CAPTOR-S enables to take measurements
quickly for their further treatment without any risk of error in
the measurement by dial indicator. User-friendly and quick,
this system turns the manual measurement by dial indicator
into a more direct and effective system.”
These companies already use CAPTOR-S:
* Patent pending
See also:
Pol. Ind. La Serra 1
t. +34 93 843 64 30
C/ Bergada 3, nave 2
f. +34 93 843 61 76
08185 Lliçá de Vall
Barcelona
[email protected]
www.tecnomatrix.com