The potential of R+D for cost reduction

The potential of R+D for cost reduction
Solutions for Logistic
AEE Technical conferences
Madrid, December 1-2 | 2010
Juan Ruiz-Jarabo Pacallet
Managing director
ENERCON GmbH Sucursal en España
CONTENTS
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ENERCON AND THE LOGISTICS CHALLENGE
•
FREIGHT BENCHMARKING
•
COMPETITIVENESS THROUGH R+D
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WHY LOGISTICS?
COST
REDUCTION
FREIGHT
BENCHMARKING
QUALITY
STUDY
DAMAGE
SUSTAINABILITY
REDUCTION
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ENERCON at a GLANCE
Fundada en:
1984
Plantas de producción:
Aurich (sede), Emden y Magdeburg en Alemania
Suecia, Brasil, Turquía, Portugal, Canadá
Superficie dedicada a la producción:
463.000 m²
Personal dedicado a I+D:
alrededor de 180 ingenieros
Oficinas comerciales:
16 oficinas internacionales
Centros de mantenimiento:
más de 160 centros Service
Potencia:
22 GW
Aerogeneradores instalados a nivel mundial:
17.072
Aerogenerador más potente del mundo:
E-126 – 7,5 MW
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A fecha de: 09.2010
EXPORT: GLOBAL SCALE LOGISTICS
More than 65% of the production is for export markets
3,000
Potencia instalada en MW
2,500
MW en el extranjero
MW en Alemania
2,000
1,500
1,000
500
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GLOBAL MARKET vs CENTRALIZED PRODUCTION
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PRODUCTION PLANTS
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BLADES, 8 factories
•
GENERATOR, 5 factories
•
ASSEMBLYING, 5 factories
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ELECTRICAL COMPONENTS, 4 factories
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TOWERS, 7 factories
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FOUNDRY, 1 factor
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PRODUCTION PLANTS
•
BLADES, 8 factories
•
GENERATOR, 5 factories
•
ASSEMBLYING, 5 factories
•
ELECTRICAL COMPONENTS, 4 factories
•
TOWERS, 7 factories
•
FOUNDRY, 1 factor
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CONTENTS
•
ENERCON AND THE LOGISTICS CHALLENGE
•
FREIGHT BENCHMARKING
•
COMPETITIVENESS THROUGH R+D
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© Copyright ENERCON GmbH. All rights reserved.
FREIGHT BENCHMARKING
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ENERCON’s PHILOSOPHY
• Full integration of the whole supply chain (In-house spedition)
• Great expertise in all transport modes
• Purchase and use of our owns transport modes
•Long-term partnership with our providers
© Michael Garri – by bahnbilder.warumdenn.net
• 9 logistic hubs in 7 countries are monitored by 100 qualified staff
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SUPPLY CHAIN MANAGEMENT SYSTEM
• Planning, organisation and
real-time monitoring
• Drawing of logistic-network
• Early identification of narrow access
• 97% availability EPK:
spare parts replacement
• Damage rate: 0,3 %
• ENERCON‘s Quality System
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BENCHMARKING STUDY: SHORT – MEDIUM DISTANCE
equivalent
CO2 tons
10.000
5.000
0
Train
Inland water vessel
HGV
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CONTENTS
•
ENERCON AND THE LOGISTICS CHALLENGE
•
FREIGHT BENCHMARKING
•
COMPETITIVENESS THROUGH R+D
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1. BEST OPTION: ENERCON RAILWAY LOCOMOTIVES
Freya Fresena
Two-way vehicle
Vossloh G1000
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Siemens ER20
© Copyright ENERCON GmbH. All rights reserved.
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CASE STUDY: CONNECTING FACTORIES WITH HARBOUR
1
Foundry GZO Georgsheil
2
3
Factory Aurich
Logistic center Emden
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NETWORK OF THE ENERCON RAILWAY
Hub
Aurich/Emden
Schwerin
Bremerhaven
Hamburg
Bremen
Meppen
Hub East
MD
Hub
West
Geseke
HM
Sprotta
Nachterstedt/ Dessau
Hoym
Leipzig
Aalen
Riesa
Siegen
Total tonnage
ca. 1.000.000t/year
Korb
Blaubeuren
Hub South
Ummendorf
Herberttingen
Sachsenheim
Italien
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2. EFFICIENCY: E-SHIP 1
Designed for the transport of ENERCON cargo with maximum energy efficiency
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E-SHIP 1: FEATURES
Length:
Width:
Hold depth:
130 m
22.5 m
9.3 m
Speed:
17,5 kn (32 km/h)
Load capacity:
9700 tdw
Categorisation: Germanischer Lloyd 100 A5 E3
The E-Ship 1 is the most modern
cargo ship in the world today!
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E-SHIP 1: REACHING ENERCON SUSTANIBILITY STANDARD
With E-Ship 1 transport on sea is very energy efficient and therefore extremely
environmental friendly….
…like its cargo!
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Thanks for your attention !
Edición:
ENERCON GmbH Sucursal en España
Calle Fernando el Santo 15 ▪ 28010 Madrid ▪ España
Ronda de Auguste y Louis Lumière 23, Edificio 21 A, Parque Tecnológico ▪ 46980 Paterna (Valencia) ▪ España
www.enercon.de
Copyright:
© ENERCON GmbH. Sin nuestra expresa autorización, queda terminantemente prohibida la reproducción total o parcial de este documento, así como su uso
indebido y/o su exhibición o comunicación a terceros. De los infractores se exigirá el correspondiente resarcimiento de daños y perjuicios. Quedan reservados
todos los derechos inherentes, en especial los de patentes, de modelos registrados y estéticos.
Derecho de realización de cambios:
La empresa ENERCON GmbH se reserva el derecho a modificar este documento y el contenido descrito en el mismo en cualquier momento y sin previo aviso,
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en especial en lo que se refiere a la mejora y ampliación del mismo
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