Weld Seam Detection System SND8

Weld Seam Detection System
SND8 - NS9SC
One sided weld seam detection
on ferromagnetic and austenitic
materials in coils
Sensor
For tool protection in front of cutting lines, presses, tube mills,
and other metal forming machinery with automatic feed of material
Filtering and analysis of sensor signal
Fail - safe operation
Visual display of signal level
One constant magnetic field for all sheet thicknesses up to approx. 3 mm (0.12 in)
Improved dynamic performance at variable surface speeds
WELD SEAM DETECTION SYSTEM SND8 - NS9SC
Application
The automatic processing of coils and strips requires the dependable detection of weld seams. This applies to body
shops in the automotive industry or the production of welded tubes and similar products.
Weld seams that are not detected in the production process may lead to the destruction of dies and machine break
down, faulty production and costly repairs. The Weld Seam Detector SND 8 has been specifically developed for such
applications.
The sensor NS9SC was specifically designed for butt welds in coils up to a sheet thickness of approx. 3 mm.
Measuring Principle
The sensor reacts to the magnetic properties of the materials. Weld seams lead to characteristic changes in the
magnetic field. These changes are detected by the sensor and processed by the control unit resulting in a switch
signal for the machine controls.
Sophisticated methods of signal filtering and analysis are applied to discriminate between noise and the weld seam
signal.
132.5
Sensor
92
30 x 30
Earth ground screw
55
6
24
M5
24
105
M8
26
6
M6 x 10
M8
17.5 17.5
180
64.5
M5
These two screws must
not be used or removed !
0.75
18
55
M5
57
20
57
165
43.5
101.5
Weight: 9200g
70
Space for movement
of the plug
22
7
WELD SEAM DETECTION SYSTEM SND8 - NS9SC
WELD SEAM DETECTOR SND 8
Fault
Sensitivity
888
Signal
Power
ROLAND ELECTRONIC
D - 75210 KELTERN
Made in Germany
Gerät Nr.
Netz
TELEFON
FAX
V
07236 - 9392-0
07236 - 939233
Technical data
± 10% 230 / 115 VAC, 50-60 Hz
( 5 X 20 ) 1.25 A mtr
approx. 50 VA
1 LED
5 - 45° C
dry two way contacts
250 V
max. 8 AAC
max. 400 W / 2 kVA
5 x 107 operations
110 ms, ± 20%
The velocity can range between 0.1 to 1000 m/min.
5 - 30 V DC = Sensor ON
0 - 2 V DC = Sensor OFF
maximum current < 10 mA
4.2 kg
Operating voltage
Fuse
Power consumption
Sensor control
Ambient temperature
Relay outputs for weld seam and fault
Relay switching voltage
Relay switching current
Relay switching power
Contact life (mechanical)
Relay on delay
Relative motion sensor/object
Opto coupled inputs for sensor switch
and reset
Weight of control unit (without sensor)
Cable SKNS8S
Receptacle sensor connection
1
2
3
6 7 8
4
5 1 2
5
4
3
6
7
Plug control unit connection
1
2
3
4
5
6
7
8
7
6
2
1
5
3
1
2 3
Order data:
4
4 5 6 7
SND8S
Weld Seam Detector
NS9SC
Sensor for coils
SKNS8S-5 Cable between detector and
sensor (standard length 5m)
Terminals
13 14 15 12 11 9 10
Bus PCB SND 8
PgdS
Plexiglass cover with lock
PRODUCT PROGRAM DOUBLE SHEET CONTROL SYSTEM
Simple and complex double sheet monitoring systems can be
assembled from a broad product programs:
System with two sensors
e. g. for transfers
Double Sheet Detection System UDK20
PRODUCT PROGRAM SHEET THICKNESS MEASUREMENT SYSTEM
From a broad product program suitable sheet thickness measurement
and sheet thickness control instruments can be selected.
For ferrous and non ferrous materials
Non contact or contact measurement
Simple units for limit control
Sophisticated systems with elaborate documentation
satisfying SPC requirements
GMBH
Otto-Maurer-Strasse 17
Phone: +49(0)7236-9392-0
[email protected]
75210 Keltern / Germany
Fax: +49(0)7236-9392-33
www.roland-electronic.com
May 2016 Rev. 1.1 - Subject to technical modification and error.
System with one Sensor
For ferrous and non - ferrous materials
Touch and no - touch systems
With or without force of attraction
Adjustment via Teach-In or potentiometer
Standalone systems or remote control via PLC
One channel or up to 255 pre-programmable channels
For original equipment or retrofitting