Service Schedule
Chevrolet Spark 1.2
1. This Service Schedule will have preference over the Owner's Manual and Warranty & Service Guide
2. Refer to the Warranty and Service Guide for Severe Driving Conditions.
3. Consult the Owner/Customer prior to any additional work being carried out as an additional cost will be charged for items not covered under warranty.
4. ALL SERVICE INTERVALS ARE LINKED TO KILOMETERS AND MONTHS, WHICHEVER OCCURS FIRST.
Updated: September 2016
Service Schedule
Chevrolet Spark 1.2
R = Replace
A = Adjust T = Torque L = Lubricate
C = Clean
I = Inspection - after inspection clean and correct, or replace as necessary
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
330
345
360
or MONTHS, whichever occurs first
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
228
240
252
264
276
288
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
2
Fuel Filter
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
I
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4
Check and Inspect Positive crankcase
ventilation (PCV) system
Fuel leakage at tank, cap and pipes
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5
Air Filter Element
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
I/C
R
6
Spark plugs
-
R
-
R
-
R
-
R
-
R
-
R
-
R
-
R
-
R
-
R
-
R
-
R
7
Check and inspect camshaft chain and guides
All engine drive belts for tension & damage and
check pulley condition (replace if needed)
Run engine through operating range & check
for excessive smoke
Coolant system for leaks & check coolant
concentration (50% gly.)
-
-
-
-
-
-
-
-
-
-
-
R
-
-
-
-
-
-
-
-
-
-
-
R
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8
11
Coolant concentration ( 50 % glycol)
12
13
Valve Clearances
Radiator core and fan operation
Exhaust system & mountings & hoses & pipes
in engine comp. for tightness or damage
Brake pedal function, travel and free play
Brake fluid level
Brake fluid
Front disc brake pads & discs for wear
Handbrake linings & drums for wear
Brake pipes & hoses for leaks, loose
connections or damage
Clutch pedal function, travel and free play &
fluid leaks
Clutch fluid level*
Clutch cable*
Clutch fluid*
Check & Inspect transmission for leaks
Manual transmission fluid
Front drive axle CV joints, condition of rubber
dust covers
14
15
16
17
18
19
20
21
TRANSMISSION
45
12
10
CLUTCH
30
Engine Oil and Filter
9
SERVICE BRAKE
15
1
3
ENGINE
SERVICE INTERVAL every KMs (x1000)
22
23
24
25
26
27
Replace every 60 months.
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Replace every 24 months.
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Replace every 24 months.
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Inspect level every service & replace oil every 150 000 km’s
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* Where fitted
Updated: September 2016
Service Schedule
Chevrolet Spark 1.2
R = Replace
A = Adjust T = Torque L = Lubricate
C = Clean
I = Inspection - after inspection clean and correct, or replace as necessary
STEERING
28
29
30
31
32
33
PARKING BRAKE
34
35
36
37
38
WHEELS
39
40
41
42
43
ELECTRICAL
EQUIPMENT
44
45
46
47
48
49
50
BODY
51
52
53
54
55
SERVICE INTERVAL every KMs (x1000)
15
30
45
60
75
90
105
120
135
150
165
180
195
210
225
240
255
270
285
300
315
330
345
360
or MONTHS, whichever occurs first
12
24
36
48
60
72
84
96
108
120
132
144
156
168
180
192
204
216
228
240
252
264
276
288
Steering wheel play and function
Power steering oil level and leaks
Steering rack and ball joint rubber boots
Wheel alignment inspection - offered to
customer
Parking brake function - lever travel & ratchet
for damage
Parking brake
Suspension front & rear - strut rubbers,
bushes, tie-rod ends & link arms
Shock absorbers for leaks and looseness
Cab mountings for looseness and damage
Tyre Pressure - Check and correct (incl. spare
wheel)
Inspect tyres & rims for damage (incl. spare
wheel)
Wheel bearing (front & rear) - Inspect for
bearing play
Rotate tyres & torque wheel nuts as per
specification
Vehicle systems - Check all ECUs for DTCs &
reset service interval*
Starter and alternator function / output
Battery electrolyte level and specific gravity*
Wiring harness and terminals for looseness or
damage
Lights, hooter, instruments, air con, radio, turn
signal , wiper blades & w/screen washers
Remote key battery*
Airbag system and Airbag warning light, visual
inspection
Seatbelts function and damage
Inspect chassis and body for corrosion
Bolts and nuts on chassis and body
Door, Bonnet, Tail gate, locks and door
restraints Check/Adjust/Clean/Lubricate
Pollen filter*
Air conditioner drain pipe*
Check for open RECALLS /SERVICE CAMPAIGNS
Road Test
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Recommended every service- cost for customer's account
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T
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Attach copy of Sheet to Job Card at every service interval
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Check and complete repair (if required) at every service interval
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* Where fitted
Updated: September 2016
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