Perkins 1104C-44TA Parts Book

LY
1I04C-44TA
2006110/04
O
N
RJ7053 I
ER
EN
C
E
RJ70531
EF
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
R
Subject to any ·existing rights of third parties. the information given in this document is the property of Perkins Engines Limited and should not be copied. in whole or part. without the prior written consent of the Company.
Contents
Introduction
Pg.4
2.
How To Use Your Parts Book
Pg.4
3.
Engine Breakdown
4.
Symbol Descriptions
5.
Parts Lists & Illustrations
6.
Parts Index
LY
1.
Pg. 5
Pg. 9
O
N
Pg.ll
R
EF
ER
EN
C
E
Pg. 134
I Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
LY
Always quote your build list and engine serial number when contacting your Perkins outlet.
I How to use your Parts Book
Front Page
O
N
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it ~asy to find
the parts you require.
This lists your build list number and the date of publication of this book
E
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
ER
EN
C
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
EF
Parts Index
R
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Page
Section
Page
Short Engine
ACE40004
11
Pick-Up Sensor
AFHR4291
37
Cylinder Block & Liners
ACHROO47
13
Pick-Up Sensor
AFHR4291
Crankshaft, Main & Big End Bearings
ACHROO47
15
Boost Control Pipe
AFHR4291
Pistons & Rings
ACHROO47
17
Fuel Leak-Off Pipe
AFHR4291
43
Connecting Rods
ACHROO47
19
Fan Drive
FBHR0895
45
Rear End Oil Seal
ACHROO47
21
Sump
GBHR2758
47
Cylinder Head Assembly
ACHROO47
23
Dipstick & Filler Tube
GBHR2758
49
Rocker Shaft Assembly
ACHROO47
25
Oil Strainer
GBHR2758
51
Timing Gear & Camshaft
ACHROO47
27
Cylinder Head Cover
HBHR2744
53
Fuel Injection Pump
AFHR4291
29
Cylinder Head Cover
HBHR2744
55
High Pressure Fuel Pipes
AFHR4291
31
Breather
HBHR2744
57
Atomisers
AFHR4291
33
Blanking Plates
HBHR2744
59
Throttle & Stop Controls
AFHR4291
35
Oil Cooler
JBHR2349
61
R
EF
ER
EN
C
E
O
N
Section
LY
Eng;n' Ureakdown
I
39
41
Page 5
Page
Section
Page
Oil Filter
JBHR2349
63
Blanking Plugs
QDHR1380
89
Blanking Plates
JBHR2349
65
Lubricating Oil Pump & Delivery
Housing
RBHR0029
91
Oil Filter
JDHR0023
67
Turbocharger
SBHR1548
93
Front End Drive Input
KBHR0535
69
Water Pump
LBHR2253
71
Water Pump
LBHR2253
73
O
N
Leak-Off Pipes
SBHR1548
97
E
95
Water Outlet Housing
LDHR0702
79
Timing Case
QCHR0024
81
EF
77
R
Timing Case
QCHR0024
Pipework & Connections
SBHR1548
99
Exhaust Manifold
SBHRI548
101
Air Charge Cooler
TBHR0980
103
Air Charge Cooler
TBHR0980
105
Air Charge Cooler
TBHR0980
107
Pipework & Connections
TBHR0980
109
Lift Pump
VBHR2178
111
75
Water Outlet Housing
LDHR0702
83
Timing Cover
QCHR0024
85
Blanking Plates
Q DHR1380
87
Page 6
Feed Pipes
SBHR1548
ER
EN
C
Pipes
LBHR2253
LY
Section
Filter to Injection Pump Pipe
VBHR2178
113
Injection Pump to Filter Pipe
VBHR2178
115
Heater Plugs
WDHR0345
117
Engine Lifting Eyes
XBHR0458
119
Engine Mounts
ZCHR1175
121
Lubricating Oil Pressure Switch/Gauge
ZJHR0547
123
Lubricating Oil Pressure Switch/Gauge
ZJHR0547
125
Temperature Gauge & Sender
ZLHR0360
127
Miscellaneous & Auxiliaries
ZZHRI012
129
Top Service Kit
SACR0350
131
Bottom Service Kit
SGBR0381
133
O
N
Page
R
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EN
C
E
Section
I
LY
Engine Breakdown
Page 7
R
EF
ER
EN
C
E
O
N
LY
Engine Breakdown
Page 8
Symbols and Notes
Symbol
Description
From Engine Number
--+1
Upto Engine Number
Repairs and Replaces
LY
See Appropriate Section - Reference Number
Alternative
Order
O
N
Remanufactured Part
New for Old Part
Number of Teeth
~
T
Thickness
Top
ER
EN
C
Left Hand
E
Bottom
Right Hand
Reference for Detailed Breakdown
Other Service Options Available
Cylinder Number
R
EF
See History Section
Page 9
Plate A
Short Engine
R
EF
ER
EN
C
E
O
N
LY
ACE40004
Page 10
Short Engine
Plate A
I
Item
I Part No.
I References
ACE40004
J
Qty.
INotes
I Description
I
2
RG40004
I
SHORT ENGINE
-ZZ50311
I
CYLINDER BLOCK KIT
I
4
CRANKSHAFT KIT
CONRODKIT
...•
-ZZ90222
-
5
6
-4115P015
4
PISTON AND RING KIT
-2418F704
I
SEAL - REOS HOUSING
7
-3211C002
10
METRIC BOLT
CD
CD
Service Options
LY
3
4
ZZ90222P
I
CRANKSHAFT KIT - EXCHANGE
4115C311
4115C312
4
4
CON ROD ASSEMBLY
CON ROD ASSEMBLY
GRADEF
4
4
4115C3 \3
4115C314
4
4
GRADE H
GRADEJ
4
4
4115C315
4115C316
4115POl6
4
4
4
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
4115P017
~
T
~
T
Footnotes
(A)
ER
EN
C
I SERVICE BY COMPLETE ENGINE
4
GRADE K
GRADEL
(A)
R
EF
(A)
(+)0.50MM
(+)1.00MM
CON ROD ASSEMBLY
PISTON AND RING KIT
PISTON AND RING KIT
GRADEG
E
5
5
O
N
3
4
4
Page II
k & Liners
Cylinder Bloc
~_~_ _ _ _ _ __
LY
ACHR0047
O
N
10
.fS\
ER
EN
C
E
~
R
EF
'y
Page 12
6
5
4
I
8-~
3
Cylinder Block & Liners
Plate A
I
Part No.
I
2
ZZ50311
3
4
IIIff-33142111
f-
5
6
7
I References
W. a.
I Qty. I Description
I
~
ZZ50311
=
ZZ50311
I
I
~
ZZ50311
2
~
ZZ50311
ZZ50311
I
I
~
8
1-32166329
10
1-31120071
1-3241AOl2
I
II
12
13
14
1-3241AOII
1-0650588
f-065071O
f-3212P008
15
16
f-3244A009
f-32141316
17
18
1-2485AI08
1-3212V006
19
20
1-2113A003
1-2314FOOI
21
1-3623A009
BEARING CAP
BEARING CAP
BEARING CAP
BEARING CAP
I
2
I
I
I
2
2
I
THIMBLE
SCREW
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
PLUG
PLUG
f-3688A039
,-2314H033
I
4
GASKET - OIL FILTER HEAD
SCREW
ZZ50311
L2113AOOI
I
4
CYLINDER BLOCK ASSEMBLY
E
I
PLUG
PISTON COOLING JET
SCREW
BLANKING PLATE
m. a.
I
4
4
ER
EN
C
22
23
CYLINDER BLOCK ASSEMBLY
CYLINDER BLOCK
10
9
10
I Notes
LY
I
O
N
Item
ACI-IR0047
History
a.
I
PISTON COOLING JET
R
EF
19
Page 13
Plate A
Crankshaft, Main & BOIg End Bearings
ACHR0047
R
EF
ER
EN
C
E
O
N
5
LY
.0 PPL026421
Page 14
Plate A
Crankshaft, Main & Big End Bearings
I
.:) PPL026421
ACHR0047
I
Item
I Part No.
IReferences
IQty. I Description
I
ZZ90222
r·...
I
CRANKSHAFT KIT
2
-
~
I
CRANKSHAFT
-U5MBOOI8
0
ffil. a.
0
0
I
I
2
MAIN BEARING KIT
ml. a.
-U5ME0026
-31137551
5
6
7
-31137561
-0500012
ZZ90222
BIG END BEARING KIT
THRUST WASHER
LY
3
4
8
2
I
THRUST WASHER
WOODRUFF KEY
CRANKSHAFT GEAR
I
3117C221
I
3
5
6
ZZ90222P
U5MBOOl8A
I
.L
(+)0.010"
U5MBOOl8B
U5MBOOl8C
.L
(+)0.020"
(+) 0.030"
31137312
31137322
.L
'T'
'T'
.L
'T'
'T'
.L
'T'
(+)0.007"
(+)0.007"
I
I
I
2
2
O
N
Service Options
3
3
Notes
CRANKSHAFT KIT - EXCHANGE
MAIN BEARING KIT - O/S
MAIN BEARING KIT - O/S
MAIN BEARING KIT - O/S
THRUST WASHER
THRUST WASHER
a.
ZZ90222
LU5MEOOl3
-.0...
I
I
CRANKSHAFT KIT
BIG END BEARING KIT
R
EF
ER
EN
C
I
4
E
History
Page 15
Pistons & Rings
Plate A
ACHR0047
EF
ER
EN
C
E
5
O
N
LY
I
R
4
Page 16
Pistons & Rings
Plate A
I ACHR0047
I Part No.
I References
I Qty. I Description
I 4115POl5
2
3
4
UPRKOOO2
5
Service Options
0
...,
4115POl5
4
I
I
2
I
PISTON AND RING KIT
PISTON
PISTON PIN
CIRCLIP
PISTON RING KIT
4
4
PISTON AND RING KIT
PISTON AND RING KIT
E2721332
I
I
4115POl6
4115POl7
.L
T
.L
T
Footnotes
I SERVICE BY COMPLETE ENGINE
(A)
(A)
R
EF
ER
EN
C
E
(A)
(+)O.50MM
(+)1.00MM
LY
=> 4115POl5
I Notes
O
N
Item
Page 17
Connecting Rods
ACHR0047
R
EF
ER
EN
C
E
O
N
LY
=====-______JL
Page 18
Plate A
Connecting Rods
ACHROO47
I
I
2
3
t3112AOO5
4
3212VOO3
Service Options
I Qty. I Description
0
=
4
I
SERVICE OPTION
I Notes
2
CONRODKIT
CON ROD
SMALL END BUSH
CON ROD BOLT
4
4
4
4
4
4
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
CON ROD ASSEMBLY
GRADE F
GRADEG
GRADE H
GRADEJ
GRADE K
GRADEL
R
EF
ER
EN
C
E
4115C311
4115C312
4115C3 \3
4115C314
4115C315
4115C316
I References
LY
I Part No.
O
N
Item
Page 19
Rear End Oil Seal
Plate A
R
EF
ER
EN
C
E
O
N
LY
ACHR0047
Page 20
Rear End Oil Seal
Plate A
I
I Part No.
2
2418F704
3211C002
.1 References
J
I Qty. I Description
Notes
I
SEAL - REOS \-lOUSING
10
METRIC BOLT
R
EF
ER
EN
C
E
O
N
LY
Item
ACHR0047
Page 21
Cylinder Head t \ ssembly
ACHR0047
25
LY
~19
~20
13~
11-8
24
I
8/16
~17
Lt,
.--{j
12~
I
-I
ER
EN
C
E
0
r'
O
N
,.~21 14~ ~18
3
R
EF
6~
Page 22
23
@-7
Plate A
Cylinder Head Assembly
ACHROO47
I
Item
IPart No.
IReferences
I
Qty.
I Description
CYLINDER HEAD KIT
CYLINDER HEAD ASSEMBLY
ZZ80268
=- ZZ80269
2
3
4
-3313E021
5
6
~
I Notes
CYLINDER HEAD
ZZ80268
VALVE GUIDE
-3313E021
-3314A151
4
4
VALVE GUIDE
VALVE SEAT INSERT
7
-3314A161
8
-32416117
4
2
PLUG
9
10
-0650588
f-3142H071
4
4
PLUG
INTAKE VALVE
II
12
13
r--2418M519
f-3174A016
r--3342AOII
4
14
15
r--3142W004
r--3142A151
8
4
16
17
f-2418M517
f-3174A016
4
4
18
19
f-3342AOII
f-3142W004
4
20
21
f-3278A006
r--2415H003
25
O
N
VALVE SEAT INSERT
VALVE STEM SEAL
VALVE SPRING
CAP
(A)
VALVE COLLET
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
(B)
CAP
VALVE COLLET
E
8
ER
EN
C
22
23
24
4
4
LY
4
'-2431154
3681E051
3218AOII
7
3218AOl2
3
PLUG
SEAL-SENSOR
PLUG
GASKET - CYLINDER HEAD
CYLINDER HEAD BOLT
CYLINDER HEAD BOLT
l'OO'"ot~
I
GREEN
R
EF
(A)
Page 23
Plate A
Rocker Shaft Assembly
ACHR0047
R
EF
ER
EN
C
E
O
N
LY
I
Page 24
Plate A
Rocker Shaft Assembly
ACHROO47
I
I Part No.
I References
I Qty. I Description
ROCKER SHAFT ASSEMBLY
4115R612
2
-4115R703
4
5
ROCKER SHAFT ASSY - MINOR
~
3
4115R703
[2485A104
-4115R314
ROCKER ARM SHAFT
2
PLUG
4
ROCKER ARM ASSEMBLY
6
~
4115R314
ROCKER ARM
7
~
4115R314
PAD
EOS76052
9
32114145
NUT
SCREW
10
-3174A015
3
11
-4115R315
4
12
~
4115R315
13
~
4115R315
14
15
16
I
ROCKER SHAFT SPRING
O
N
8
I Notes
LY
Item
ROCKER ARM ASSEMBLY
ROCKER ARM
PAD
E0576052
NUT
SCREW
32114145
-2722A022
2
CIRCLIP
17
~2134A502
2
18
,-2316A901
I
SCREW
19
,-2316A902
3
SCREW
R
EF
ER
EN
C
E
WASHER
Page 25
1"·
Immg Gear & C amshaft
Plate A
R
EF
ER
EN
C
E
O
N
LY
ACHR0047
Page 26
Timing Gear & Camshaft
Plate A
I
Item
I
Part No.
I References
ACHR0047
I Qty. I Description
I Notes
I
CAMSHAFT
3142U031
8
TAPPET
3
31434307
8
4
0500012
PUSH ROD
WOODRUFF KEY
R
EF
ER
EN
C
E
O
N
LY
31410222
2
Page 27
Fuel InJ· eel"IOn Pump
O
N
LY
AFHR4291
R
EF
ER
EN
C
E
12
Page 28
'~
~)))®
\
14
13
Fuel Injection Pump
Plate A
I
AFHR4291
Item
I Part No.
I References
I Qty. I Description
I
2644H042
I!l a.
!31 b.
I
2
rr-26420318
~
I
FUEL INJECTION PUMP
I
I
SEAL - 0 RING
r-3161C012
r-2318A108
,-KI34AFOI
6
7
SOLENOID
ADAPTOR
I
I
NUT
WASHER
I
8
3 I17L26 I
1
9
\0
II
24110008
2314H004
3641A007
3
3
I
12
13
2314H003
23 I 8A603
I
1
14
2314J002
I
History
LY
r-26420469
5
2644H042
FUEL INJECTION PUMP
FUEL INJECTION PUMP GEAR
WASHER
SCREW
O
N
3
4
I Notes
BRACKET
SCREW
NUT
SCREW
a.
2644H016
1
2644H009
1
FUEL INJECTION PUMP
1
FUEL INJECTION PUMP
R
EF
ER
EN
C
E
1
b.
Page 29
High Pressure Fuel Pipes
Plate A
I
AFHR4291
R
EF
ER
EN
C
E
O
N
LY
4
Page 30
High Pressure Fuel Pipes
Plate A
I
AFHR4291
Item
IPart No.
I References
I Qty. I Description
I
2
3
4
5
6
7
3525AIOI
3525AI02
3525AI03
3525A \04
2481YOII
2481Y012
2646E019
W. a.
W. a.
W. a.
I
I
I
I
I
I
I
PIPE - FUEL IN] NO I CYL
PIPE - FUEL IN] NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
CLIP
CLIP
CLIP
I
I
1
I
1
PIPE - FUEL IN] NO I CYL
PIPE - FUEL IN] NO 2 CYL
PIPE - FUEL IN] NO 3 CYL
PIPE - FUEL IN] NO 4 CYL
CLIP
W. a.
LY
m. a.
History
R
EF
ER
EN
C
E
3525A061
3525A062
3525A063
3525A064
2646E017
O
N
a.
1
2
3
4
5
I Notes
Page 31
Plate A
Atomisers
R
EF
ER
EN
C
E
O
N
LY
AFHR4291
Page 32
Atomisers
Plate A
I
I Part No.
I
2
3
4
5
6
2645K012
7
2314W009
I References
~
2645K012
E'626460064
4SK612
L3IIFF02
3751A241
ml. a.
mt b.
mt b.
I Qty. I Description
I Notes
4
I
I
I
I
4
INJECTOR
INJECTOR NOZZLE HOLDER
INJECTOR NOZZLE
SEAL - INJECTOR
INJECTOR WASHER
INJECTOR CLAMP
4
SCREW
a.
6
3751A231
4
6
7
3274A004
2314W008
4
4
INJECTOR CLAMP
INJECTOR CLAMP
SCREW
R
EF
ER
EN
C
E
b.
O
N
History
LY
Item
AFHR4291
Page 33
Throttle & Stop C on t rols
Plate A
R
EF
ER
EN
C
E
O
N
LY
AFHR4291
Page 34
Throttle & Stop Controls
Plate A
I AFHR4291
Item
I Part No.
I References
I Qty. I Description
I
2
3
4
3653A017
2314HOO2
24810558
24810456
W. a.
I
BRACKET
SCREW
CLIP
CLIP
I
ml. a.
I
I
LY
History
a.
3651AOl6
24810556
SUPPORT BRACKET
CLIP
I
I
R
EF
ER
EN
C
E
O
N
I
4
I Notes
Page 35
Pick-Up Sensor
Plate A
R
EF
ER
EN
C
E
O
N
LY
AFHR4291
Page 36
2
Pick-Up Sensor
Plate A
I
Item
I Part No.
2
2848A127
3161COl7
IReferences
AFHR4291
I Qty. I Description
m. b.
I Notes
WATER TEMPERATURE SENSOR
CABLE
History
a.
2848AI23
WATER TEMPERATURE SWITCH
3278A006
R
EF
ER
EN
C
E
O
N
b.
LY
2415H003
PLUG
SEAL - 0 RING
PLUG
SEAL-SENSOR
3278A005
2415HOOI
Page 37
Plate B
Pick-Up Se nsor
R
EF
ER
EN
C
E
O
N
LY
AFHR4291
Page 38
Pick-Up Sensor
Plate B
I
Part No.
AFHR4291
References
Description
Notes
PLUG
R
EF
ER
EN
C
E
O
N
LY
2485AI09
Page 39
- - - - - - - - IPlateA
Boos t Control Pipe
R
EF
ER
EN
C
~
8
E
O
N
LY
- - - - - - i:AF.HHIR4291
Page 40
Boost Control Pipe
Plate A
I
I Part No.
4121A063
2
3
4
t3353D004
mt a.
~
PIPE - BOOST
PIPE - BOOST
UNION NUT
OLIVE
UNION
NUT
OLIVE
CLIP
4121A063
33811112
5
0206002
6
0576111
0566002
K138AF02
I Notes
O
N
7
8
IQty. IDescription
I References
LY
Item
AFHR4291
R
EF
ER
EN
C
E
PIPE - BOOST
Page 41
Fuel Leak-Off Pipe
Plate A
AFHR4291
R
EF
ER
EN
C
E
O
N
LY
I
Page 42
Plate A
Fuel Leak-Off Pipe
AFHR4291
I
Part No.
2646F501
2646E501
Notes
Description
HOSE
3
CAP
R
EF
ER
EN
C
E
O
N
LY
2
References
Page 43
Fan Drive
Plate A
FBHR0895
R
EF
ER
EN
C
E
O
N
LY
I
Page 44
Fan Drive
Plate A
I
FBHR0895
I Part No.
4113K005
I
2
2314J005
4
3
3115CI13
FAN DRIVE HOUSING
SCREW
FAN DRIVE PULLEY
R
EF
ER
EN
C
E
O
N
LY
I References
INotes
I Qty. I Description
Item
Page 45
Plate A
Sump
R
EF
ER
EN
C
E
O
N
LY
GBHR2758
Page 46
Plate A
Sump
Item
I
Part No.
I
References
I
I
GBHR2758
Qty.
I
I Notes
Description
3717E241
SUMP
2
3681K037
GASKET - SUMP
3
3627P041
4
23110039
SCREW
5
3211POl]
2
STUD
6
2318A603
2
NUT
7
32186405
2
PLUG
8
2415715
2
SEAL - 0 RING
9
2431154
I
10
2431154
2431AOl6
I
2314H023
2
I]
2314H759
14
2314HOl5
4
15
2314H003
8
rnI. a.
4
PLUG
SCREW
SCREW
SCREW
SCREW
E
IHi"",
O
N
II
12
4
SCREW
R
EF
ER
EN
C
'°1] 2] 14H020
PLUG
PLUG
LY
BRIDGE PIECE
2
Page 47
Dipstick & Filler Tube
Plate A
R
EF
ER
EN
C
E
4
\
LY
(
GBHR2758
O
N
I
Page 48
)
Dipstick & Filler Tube
Plate A
I
I Part No.
I Qty. I Description
I References
3577A 125
2
I Notes
TUBE ASSEMBLY
TUBE
=- 3577A125
=- 3577AI25
NUT
[33530005
4
3178C088
DIPSTICK
5
33812116
OLIVE
R
EF
ER
EN
C
E
O
N
3
LY
Item
GBI-IR2758
Page 49
Oil Strainer
Plate A
GBHR2758
E
O
N
LY
I
1
R
EF
ER
EN
C
/
Page 50
Oil Strainer
Plate A
I
I Part No.
I
3765AIOI
2
3
36832 \37
2314H006
I References
I Qty.
1
2
OIL SUCTION STRAINER
GASKET
SCREW
1
Description
Notes
R
EF
ER
EN
C
E
O
N
LY
Item
GBHR2758
Page 51
---------
Plate A
Cylinder Hea d Cover
-------1-
o
R
EF
ER
EN
C
E
O
N
10
===------
LY
-----
HHBBI-HR2744
Page 52
Cylinder Head Cover
Plate A
I
I Part No.
I
2
4142X312
-
I References
I Qty. I Description
ml. a.
e>
I
4142X312
CYL HEAD COVER ASSY
CYLINDER HEAD COVER
I
I
3
-3681A055
4
-2161AOII
5
-3174A017
10
I
6
7
-3788A002
I
-3789AOOI
-3615A009
I
9
\0
II
12
13
-4142X099
I
e>
[2415AI3I
4142X099
I
I
History
a.
4 I 42X292
I
SCREW
CAP
OIL FILLER CAP
OIL FILLER CAP
SEAL -0 RING
CYL HEAD COVER ASSY
R
EF
ER
EN
C
E
I
SPRING
CAP
DIAPHRAGM
COVER PLATE
I
4
I
-2151AOOI
-3788A003
GASKET - CYL. HEAD COVER
SCREW
O
N
8
I Notes
LY
Item
HBHR2744
Page 53
Cylinder I-lead Cover
Plate B
HBHR2744
R
EF
ER
EN
C
E
O
N
LY
I
Page 54
Plate B
Cylinder Head Cover
HBHR2744
I
Part No.
Notes
Description
3788NOO3
I
COVER
2314FOO3
3
SCREW
R
EF
ER
EN
C
E
O
N
LY
2
References
Page 55
Plate A
Breather
R
EF
ER
EN
C
E
2
O
N
~5
Page 56
LY
HBHR2744
4
Breather
Plate A
I HBHR2744
4 J34K022
I References
I Qty. I Description
W. a.
I
I
I
I
2
I
I
I
I
~
t2415A068
2415H701
2314F005
33872632
3175P003
2481877
36241123
4134K022
m a.
History
a.
4134KOl5
C3688A038
2161AOII
I
I
2
PIPE - BREATHER
BREATHER PIPE
SEAL - 0 RING
SEAL- 0 RING
SCREW
HOSE
SPRING
HOSE CLIP
SUPPORT BRACKET
PIPE - BREATHER
GASKET - BREATHER
SCREW
R
EF
ER
EN
C
E
I
4
I Notes
LY
I
2
3
4
5
6
7
8
9
I Part No.
O
N
Item
Page 57
Blanking Plates
Plate A
R
EF
ER
EN
C
E
O
N
LY
HBHR2744
Page 58
Blanking Plates
Plate'\
I
Part No.
HBHR2744
References
Description
Notes
PLUG
R
EF
ER
EN
C
E
O
N
LY
2485AI24
Page 59
Oil Cooler
eo PPL026084
LY
JBHR2349
ER
EN
C
E
O
N
2
3
~
~
R
EF
8
Page 60
)
I~
I
9
I
Oil Cooler
Plate A
I
.::> PPL026084
I Part No.
I
2
3
4
5
6
7
8
4134W021
1-2486A217
1-3685A025
9
~2314H006
I Qty. I Description
OIL COOLER
OIL COOLER
GASKET - OIL COOLER
HOUSING
GASKET - OIL COOLER
SCREW
SCREW
SCREW
SCREW
2
~
I Notes
4134W021
3
8
2
4
R
EF
ER
EN
C
E
O
N
rr-3685A033
1-2314KI61
1-2314H004
1-23110060
I References
LY
Item
JBHR2349
Page 61
Oil Filter
PJateA
O
N
2
R
EF
ER
EN
C
E
/
JJEBIHHR2349
LY
--------T
Page 62
Oil Filter
Plate A
I
Item
I Part No.
2
3773A061
3688A039
23141-1034
3278A007
5
24151-1009
I Qty. I Description
I Notes
OIL FILTER HEAD
GASKET - OIL FILTER HEAD
SCREW
PLUG
SEAL - ORING
4
I
R
EF
ER
EN
C
E
O
N
LY
3
4
I References
JBHR2349
Page 63
Blanking Plates
Plate A
R
EF
ER
EN
C
E
)
O
N
LY
JBHR2349
Page 64
Blanking Plates
Plate A
I
I Part No.
I
2
3753A071
3688A041
3
2314H034
I References
INotes
I Qty. I Description
BLANKING COVER
GASKET - OIL FILTER I-lEAD
SCREW
4
R
EF
ER
EN
C
E
O
N
LY
Item
JBHR2349
Page 65
Plate A
Oil Filter
R
EF
ER
EN
C
E
O
N
LY
JDHR0023
Page 66
Oil Filter
Plate A
I JDHR0023
Part No.
References
Notes
Description
OIL FILTER
R
EF
ER
EN
C
E
O
N
LY
2654407
Page 67
Plate A
Front End Drive Input
KBHR0535
ER
EN
C
E
O
N
LY
I
R
EF
3
Page 68
Front End Drive Input
Plate A
I
Item
I
Part No.
I References
KBHR0535
I Qty. I Description
I
CRANKSHAFT PULLEY
BLOCK
3
BOLT
3115T051
3241NOOI
32186137
I
R
EF
ER
EN
C
E
O
N
LY
2
3
I Notes
Page 69
Water Pump
Plate A
R
EF
ER
EN
C
E
O
N
LY
LBHR2253
Page 70
Water Pump
Plate A
I
I References
I Qty.. 1Description
I-
-
-
13
14
15
16
17
18
=
=
=
=
=
=
=
=
=
=
=
=
U5MWOl94
U5MWOl94
U5MWOl94
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
-24880232
~3682AOII
2314KI64
2314H005
2314HOl2
Footnotes
I ALSO INCLUDED IN REPAIR KIT U7LWOI72
WATER PUMP KIT
WATER PUMP
BODY
COVER
GASKET
IMPELLER
DRIVE SHAFT
SEAL
CIRCLIP
CIRCLIP
ROLLER BEARING
OIL SEAL
BEARING
WATER PUMP GEAR
GASKET - WATER PUMP
SCREW
SCREW
SCREW
(A)
R
EF
ER
EN
C
(A)
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
2
2
5
LY
U5MWOl94
I Notes
E
I
2
3
4
5
6
7
8
9
10
II
12
I Part No.
O
N
Item
LBHR2253
Page 71
Water Pump
Plate B
R
EF
ER
EN
C
E
O
N
LY
LBHR2253
Pnge 72
Water Pump
Plate B
I
Item
I References
I Qty. I Description
U7LWOI72
~
~
~
~
~
~
~
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
U7LWOI72
-24880234
-3682AOII
~
U7LWOI72
O
N
-
REPAIR KIT - WATER PUMP
IMPELLER
ROLLER BEARING
BEARING
OIL SEAL
SEAL
CIRCLIP
CIRCLIP
GASKET - WATER PUMP
DRIVE SHAFT
GASKET - WATER PUMP
LY
-
I Notes
R
EF
ER
EN
C
E
I
2
3
4
5
6
7
8
9
10
II
I Part No.
LBHR2253
Page 73
Plate A
Pipes
R
EF
ER
EN
C
E
O
N
LY
LBHR2253
Page 74
Pipes
Plate A
I
Item
IPart No.
IReferences
LBHR2253
IQty. IDescription
CONNECTION
CONNECTION
4133L048
2
~
4133L048
2418F002
SEAL - 0 RING
t2418FOOI
I
SEAL- 0 RING
2314H003
2
SCREW
R
EF
ER
EN
C
E
O
N
LY
3
4
5
0=1>
I Notes
Page 75
Plate A
Water Outlet Housing
-
LDHR0702
3\ /0\12004
R
EF
O
N
ER
EN
C
E
2
LY
r'
Page 76
Water Outlet I-lousing
-
31101/2004
Item
I Part No.
I
4133L501
2
I-
3
Plate A
I
I
References
LDHR0702
I
I Qty. I Description
Notes
CONNECTION
= 4133L501
CONNECTION
2485C041
THERMOSTAT
t2415H008
I
SEAL - WATER OUTLET
5
2314H004
2
SCREW
R
EF
ER
EN
C
E
O
N
LY
4
Page 77
Water Outlet Housing
f-+ 0 I102/2004
Plate A
LDHR0702
R
EF
O
N
ER
EN
C
E
2
LY
'-5
Page 78
Water Outlet Housing
Plate A
I
1-+ 0 I 102/2004
Item I Part No.
I
CONNECTION
CONNECTION
THERMOSTAT
SEAL - WATER OUTLET
SCREW
=- 4133L507
t"15H219
2314H004
~
I Notes
4133L507
2
R
EF
ER
EN
C
E
O
N
LY
5
I Qty. I Description
4133L507
2
3
4
I References
LDHR0702
Page 79
Timing Case
R
EF
ER
EN
C
E
O
N
LY
QCHR0024
Page 80
Timing Case
Plate A
I QCHR0024
I Part No.
I
2
3
4
5
3716C471
2418F437
2314H003
23141-1034
3681P053
I References
rn. b.
m. a.
m. a.
I Qty. I Description
I Notes
I
I
8
4
I
TIMING CASE
FRONT OIL SEAL
SCREW
SCREW
GASKET - TIMING CASE
GASKET - TIMING CASE
GASKET - TIMING CASE
LY
Item
History
5
5
3617VOl5
3617V016
I
I
2
2418F436
I
SEAL - FRONT END OIL
R
EF
ER
EN
C
E
b.
O
N
a.
Page 81
Plate B
Timing Case
R
EF
ER
EN
C
E
O
N
LY
QCHR0024
Page 82
Timing Case
Plate B
I
QCHR0024
Item
I Part No.
I References
I Qty. I Description
I
4111A034
13! d.
13! e.
I
IDLER GEAR
2
3
[
= 4111A034
= 4111A034
I
I
IDLER GEAR
BUSH
4
3272A041
I
HUB
5
3241A025
I
PLATE
6
7
2314JOII
3117NOOI
0500012
3112XOII
2116053
3321A003
2314J606
3
I
I
I
I
I
I
SCREW
CAMSHAFT GEAR
WOODRUFF KEY
THRUST WASHER
DOWEL
WASHER
SCREW
mt d.
mt b.
13!r
13! a.
13! c.
13! c.
a.
I
PLATE
I
HUB
3241H009
2314JOIO
I
3
PLATE
SCREW
4111A034
L0050345
I
2
IDLER GEAR
IDLER GEAR BUSH
3117N042
I
IDLER GEAR
33426161
I
HUB
3117N041
I
IDLER GEAR
5
3241A021
4
3272A026
5
6
d.
I
3
e.
I
f.
4
g.
R
EF
I
ER
EN
C
b.
c.
E
History
LY
mt g.
O
N
8
9
\0
II
12
I Notes
Page 83
Timing Cover
R
EF
ER
EN
C
E
O
N
LY
QCHR0024
Page 84
3
Timing Cover
Plate A
I
I Part No.
IQty. I Description
m. a.
TIMINGGEAR COVER
TIMING COVER
[3681P047
I
2314H002
2314HOl2
9
GASKET - TIMING CASE COVER
SCREW
5
SCREW
2314J002
I
SCREW
I
TIMINGGEAR COVER
4142A504
3
4
e>
4142A504
History
3.
4142A502
R
EF
ER
EN
C
E
O
N
I
INotes
I
I
I
2
5
6
I References
LY
Item
QCHR0024
Page 85
PlatcA
Blanking Plates
LY
QDHR1380
~
E
2
O
N
5
4
R
EF
ER
EN
C
~
/
Page 86
Blanking Plates
Plate A
I
Item
I Part No.
IReferences
QDHRI380
IQty. I Description
BLANKING PLATE
BLANKING PLATE
SEAL- 0 RING
SCREW
SCREW
4148K006
~
2
3
[2415H503
4
2314H032
2314J002
4148K006
5
R
EF
ER
EN
C
E
O
N
LY
5
I Notes
Page 87
Blanking Plugs
Plate A
R
EF
ER
EN
C
E
O
N
LY
QDHRI380
Page 88
Blanking Plugs
Plate A
I
QDHRI380
Part No.
References
Description
2314C049
2415D053
ml. a.
SCREW
Notes
R
EF
ER
EN
C
E
O
N
PLUG
LY
WASHER
Page 89
. Oil Pump & Delivery Housing
Lubricating
Plate A
LY
RBHR0029
ER
EN
C
E
O
N
?-20
I
I
'- > f?-17
t
R
EF
/~
~~5 ~19
~
Page 90
2
I
18
16,
I
!-22
Lubricating Oil Pump & Delivery Housing
Plate A
I RBHR0029
rr-2314H951
r--3272A022
r--3321A006
r--2318F605
r-3117A101
r-4111A029
W. a.
I
I
I
I
I
I
I
I
I
I
5
I
I
I
I
I
I
I
I
I
I
6
e>
4111K073
m. a.
e>
4111A029
e>
41 I IK068
4111K068
[31120031
r--2314C945
r--3753R351
r--4111K068
II
[
r-U5MK0695
~3245A002
3174A021
3218A013
r--3244AOI3
'-33137409
2314JOl2
e>
ER
EN
C
12
13
14
15
16
17
18
19
20
21
22
I Qty. I Description
I Notes
BALANCER
FRAME
BOLT
SHAFT
THRUST WASHER
NUT
BALANCER GEAR
BALANCER GEAR
GEAR
BEARING
SCREW
COVER
ROTOR
ROTOR
ROTOR
RELIEF VALVE
CONTACT
SPRING
PLUG
DOWEL
THIMBLE
SCREW
LY
4111K073
I References
E
I
2
3
4
5
6
7
8
9
10
I Part No.
O
N
Item
History
a.
4111K073
L3272AOI8
I
I
BALANCER
SHAFT
R
EF
I
4
Page 91
Turbocharger
Plate A
~,
O
N
2
I
cb
0
I
R
EF
ER
EN
C
E
I
Page 92
LY
SBHRI548
Turbocharger
Plate A
I
Item
I Part No.
1
2
3
4
2674A225
3688A029
2313M377
2318A634
I References
SBHRI548
I Qty. I Description
I Notes
TURBOCHARGER
GASKET-TURBOCHARGER
4
STUD
4
NUT
...•
TURBOCHARGER
R
EF
ER
EN
C
E
O
N
2674A225P
LY
Sen'icc Options
Page 93
Feed Pipes
R
EF
ER
EN
C
E
O
N
LY
--------ISSIBIJHHRI548
Page 94
Feed Pipes
Plate A
I SBHRI548
I Part No.
4128A028
-2131A506
-2131A506
-3218R036
-2131A506
-2131A506
-3218R036
I Notes
PIPE - TURBO OIL FEED
PIPE - TURBO OIL FEED
WASHER
= 4128A028
WASHER
I
BANJO BOLT
WASHER
4
2
WASHER
BANJO BOLT
R
EF
ER
EN
C
E
O
N
2
3
4
5
6
7
8
IQty. I Description
I References
LY
Item
Page 95
Leak-Off Pipes
R
EF
ER
EN
C
E
O
N
LY
SBHRI548
Page 96
4
Plate A
Leak-Off Pipes
SBHRI548
Item
2
I Part No.
IReferences
INotes
I Qty. I Description
GASKET
PIPE - TURBO OIL DRAIN
SCREW
GASKET
SCREW
3688A035
3584A002
3
2314F004
2
4
5
3688A036
2314H003
2
R
EF
ER
EN
C
E
O
N
LY
I
Page 97
Pipework & C onnections
Plate A
R
EF
ER
EN
C
E
O
N
LY
SBHRIS48
Page 98
Pipework & Connections
Plate A
I
I References
I Qty. I Description
BRACKET
3824A081
2
2314.1004
3
3766Al31
4
2314.1003
I Notes
2
SCREW
3
SCREW
EXHAUST ELBOW
5
3347A041
6
2313M377
3
STUD
7
2318A634
3
NUT
ADAPTOR
R
EF
ER
EN
C
E
O
N
LY
Item I Part No.
SBHRI548
Page 99
Exhaust Manifold
Plate A
R
EF
ER
EN
C
E
O
N
LY
SBHRI548
Page 100
2
Exhaust Manifold
Plate A
I SBHR1548
Item
I Part No.
J
References
IQty. I Description
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
3778E213
3681V512
I
3
3218J013
8
R
EF
ER
EN
C
E
O
N
LY
2
I Notes
Page 101
Plate A
Air Charge Cooler
LY
TBIIR0980
R
EF
ER
EN
C
E
O
N
3
Page 102
Air Charge Cooler
Plate A
I
I Part No.
2
3
361lM006
3684N503
2314H033
IReferences
I Qty. I Description
I Notes
PLATE
GASKET
4
SCREW
R
EF
ER
EN
C
E
O
N
LY
Item
TBHR0980
Page 103
Air Charge Cooler
Plate B
R
EF
ER
EN
C
E
O
N
LY
TBHR0980
Page 104
Air Charge Cooler
Plate B
I
Item I Part No.
3611M006
3684N503
2314H033
I
I Qty. I Description
Notes
PLATE
GASKET
SCREW
4
R
EF
ER
EN
C
E
O
N
LY
I
2
3
I References
TBHR0980
Page 105
Air Charge Cooler
Plate C
R
EF
ER
EN
C
E
O
N
LY
TBHR0980
Page 106
Air Charge Cooler
Plate C
I TBHR0980
Item
I Part No.
I References
IQt y.
J
4
I Notes
Description
3611 M006
PLATE
3684N503
2314H033
GASKET
SCREW
R
EF
ER
EN
C
E
O
N
LY
I
2
3
Page 107
Pipework & Connections
Plate A
TBHR0980
LY
I
R
EF
ER
EN
C
E
O
N
4
Page 108
Pipework & Connections
Plate A
I
Item
I Part No.
I References
TBHR0980
I Qty. I Description
CONNECTION
CONNECTION
4148K007
=- 4148K007
2
[3682AOI3
4
2314H034
GASKET - IND MANIFOLD
SCREW
4
R
EF
ER
EN
C
E
O
N
LY
3
I Notes
Page 109
Lift Pump
«:l PPL023952
VBHR2178
I
............-8
/'
"-.....
~
13
LY
'-
~~
I
i"-
O
N
;/
I
I
R
EF
ER
EN
C
- _I
E
I
~!
7
1Page 110
6
Plate C
Lift Pump
I VBHR2178
eo PPL023952
I
2
4132AOl4
3
-26560201
4
[
-
5
6
-2656F837
7
8
-2656F836
U5MK0696
~2314F009
9
10
11
12
13
213IA507
3763A046
I References
I Qty. I Description
e>
4132AOl4
I
I
LIFT PUMP
LIFT PUMP
I
e>
26560201
I
FUEL FILTER
FUEL FILTER ELEMENT
e>
26560201
I
ORING
I
I
BOWL
m. a.
e>
~
U5MK0696
U5MK0696
W. a.
I
DRAIN PLUG
MOUNTING KIT
6
3
MOUNTING
SPACER
3
3
I
History
a.
I
3
WASHER
CONNECTION
MOUNTING KIT
SCREW
R
EF
ER
EN
C
U5MK0696
L2314F909
SCREW
E
8
II
I Notes
LY
I Part No.
O
N
Item
Page III
Plate A
Filter to Injection Pump Pipe
VBHR2178
R
EF
ER
EN
C
E
O
N
LY
I
Page 112
Filter to Injection Pump Pipe
Plate A
I
Part No.
VBHR2178
References
Description
Notes
PIPE - LOW PRESSURE FUEL
R
EF
ER
EN
C
E
O
N
LY
2646FOOI
Pagc 113
Injection Pum p to Filter p.Ipe
VBHR2178
R
EF
ER
EN
C
E
O
N
LY
eo PPL030522
Page 114
Plate B
Injection Pump to Filter Pipe
I
.0 PPL030522
Item/ Part No.
I References
VBHR2178
I
I Qty. I Description
2646F009
3763A045
PIPE - LOW PRESSURE FUEL
CONNECTION
3
4
KI38AF02
24810456
CLIP
CLIP
5
3733AOII
6
24810558
BRACKET
CLIP
R
EF
ER
EN
C
E
O
N
2
LY
2
Notes
Page 115
Plate A
Heater Plugs
E
O
N
LY
WDHR0345
R
EF
ER
EN
C
/
Page 116
Heater Plugs
Plate A
I
References
2666AOl6
3161COl9
I!l a.
Notes
Description
GLOWPLUG
BAR
4
I
R
EF
ER
EN
C
E
O
N
BAR
LY
Part No.
WDHR0345
Page 117
Plate A
Engine Lifting Eyes
R
EF
ER
EN
C
E
O
N
LY
XBHR0458
Page 118
Engine Lifting Eyes
Plate A
I
Item I Part No.
3617AOl5
2314J002
3
3624AOl6
4
2314J002
I Qty. I Description
I Notes
LIFTING BRACKET
2
SCREW
2
SCREW
rnt a.
LIFTING BRACKET
LY
2
I References
XBHR0458
R
EF
ER
EN
C
E
O
N
LIFTING BRACKET
Page 119
Plate A
Engine Mounts
ZCHR1I75
R
EF
ER
EN
C
E
O
N
LY
I
Page 120
Engine Mounts
Plate A
I
Part No.
Description
References
Notes
PLUG
4
R
EF
ER
EN
C
E
O
N
LY
3212V004
ZCHRI175
Page 121
Plate A
Lubricating Oil Pressure Switch/G auge
---
R
EF
ER
EN
C
E
O
N
LY
ZJHR0547
Page 122
Lubricating Oil Pressure Switch/Gauge
Plate A
I
I
ZJHR0547
Item
I Part No.
I
3278A004
PLUG
2
2415H002
SEAL - SENSOR
I Qty. I Description
I Notes
R
EF
ER
EN
C
E
O
N
LY
References
Page 123
. Oil Pressure Switch/Gaugc
Lubricatmg
Plate B
R
EF
ER
EN
C
E
O
N
LY
ZJHR0547
Page 124
Lubricating Oil Pressure Switch/Gauge
Plate B
I
Part No.
Z.IHROS47
References
2848062
Description
Notes
OIL PRESSURE SWITCH
(A)
I
Fool.. ,,,
R
EF
ER
EN
C
E
O
N
LY
(A) lOlL PRESSURE SWITCH
Page 125
Temp eraturc Gauge & Sender
Plate A
=====
R
EF
ER
EN
C
E
O
N
LY
ZLHRO~360~_ _
Page 126
Temperature Gauge & Sender
Plate A
I ZLHR0360
I Part No.
2
3278A006
2415H003
I References
I Qty. I Description
I Notes
PLUG
SEAL - SENSOR
R
EF
ER
EN
C
E
O
N
LY
Item
Page 127
Miscellaneous & Auxiliaries
Plate A
R
EF
ER
EN
C
E
O
N
LY
ZZHRI012
Page 128
Miscellaneous & Auxiliaries
Plate A
I
Item
I Part No.
2431154
2431154
3
2431154
I Qty. I Description
I Notes
PLUG
PLUG
PLUG
R
EF
ER
EN
C
E
O
N
LY
I
2
I References
ZZHRI012
Page 129
Plate A
Top Service Kit
SACR0350
LY
I
.:) SACROOOI .:) SACR0350
1
Top Service Kit
O
N
I
Kit d'Entretien Haut du Moteur
E
Wartungssatz fUr Motoroberteil
ER
EN
C
Kit per la manutenzione della parte superiore del motore
R
EF
Juego de Servicio Superior
Page 130
Top Service Kit
Plate A
I
eo SACROOOI eo SACR0350
Item
I
Part No.
I
References
SACR0350
I Qty. I Description
U5LT0350
I Notes
GASKET KIT - TOP
GASKET - CYLINDER HEAD
f-3681E051
3
4
r-3681A055
GASKET - CYL. HEAD COVER
r- 241 5H008
SEAL - WATER OUTLET
GASKET - EXHAUST MANIFOLD
6
7
8
9
10
II
12
f-3681V512
f-3684N503
r-3688A029
r-L3I1FF02
r-3688A036
f-2418M514
L-2418M519
IFool.oI"
I BROWN
GASKET
GASKET-TURBOCHARGER
I
4
INJECTOR WASHER
GASKET
4
SEAL - VALVE STEM
VALVE STEM SEAL
4
(A)
(B)
R
EF
ER
EN
C
E
(A)
GASKET
f-3688A035
O
N
5
LY
2
Page 131
Bottom Service Kit
Plate A
I
SGBR0381
I
O
N
Bottom Joints & Gasket Kit
LY
1
Kit d'Entretien Bas du Moteur
Wartungssatz fUr Motorunterteil
E
Kit per la manutenzione della parte inferiore del motore
R
EF
ER
EN
C
Juego de Servicio de la Parte Inferior
Page 132
Bottom Service Kit
Plate A
I
I References
I Qty. I Description
BOTTOM JOINT AND GASKET
SEAL - 0 RING
GASKET
GASKET - TIMING CASE
GASKET - TIMING CASE
GASKET - TIMING CASE COVER
SEAL - 0 RING
GASKET - OIL FILTER HEAD
GASKET - OIL FILTER HEAD
GASKET - WATER PUMP
GASKET
GASKET - OIL COOLER
GASKET - OIL COOLER
GASKET - SUMP
LY
U5LB0381
-2415715
-36832137
-3617V015
-3617V016
-3681P047
-26420348
-3688A041
-3688A039
~3682AOll
~3688A035
-3685A033
,-3685A025
~3681K037
I Notes
R
EF
ER
EN
C
E
2
3
4
5
6
7
8
9
10
II
12
13
14
IPart No.
O
N
Item
SGBR0381
Page 133
R
EF
ER
EN
C
E
O
N
LY
Parts Index
Page 134
Parts Ind" I
Part No.
Page
Description
Part No.
Page
ADAPTOR
3161COl2
29
CAMSHAFT BUSH
31120071
13
3347A041
99
CAMSHAFT GEAR
3117NOOI
83
BALANCER
4111K073
91,91
CAP
2646E501
43
BALANCER GEAR
3117AI01
91
4111A029
91
BANJO BOLT
3218R036
95,95
BAR
3161COl5
117
3161COl9
117
BEARING
31120031
91
BIG END BEARING
KIT
U5MEOOl3
15
U5ME0026
15
LY
Description
65
BLANKING PLATE
3623A009
13
4148K006
87
BLOCK
3241NOOI
69
BOLT
2314H951
91
32186137
69
BOTTOM JOINT
AND GASKET KIT
U5LB0381
133
BOWL
2656F837
III
3641A007
29
3653AOl7
35
3733AOII
115
3824A081
99
BRIDGE PIECE
3627P041
47
CABLE
3161COl7
37
CAMSHAFT
31410222
27
R
BRACKET
3788A002
53
3788A003
53
O
N
23,23
2721332
17
2722A022
25
24810456
35, 115
24810556
35
24810558
35, 115
2481YOII
31
2481YOl2
31
2646EOl7
31
2646EOl9
31
KI38AF02
41, 115
4115C311
11,19
4115C312
II, 19
4115C313
11,19
4115C314
11,19
4115C315
11,19
4115C316
11,19
CON ROD BOLT
3212V003
19
CONNECTION
3763A045
115
3763A046
III
4133L048
75
4133L501
77
CIRCLIP
E
CLIP
ER
EN
C
3753A071
EF
BLANKING COVER
3342AOII
CON ROD
ASSEMBLY
Page 135
I P"ts Inde,
Page
Description
Part No.
Page
4133L507
79
EXHAUST
MANIFOLD
3778E213
101
4148K007
109
EXHAUST VALVE
3142AI51
23
CONTACT
3245A002
91
45
3753R351
91
FAN DRIVE
HOUSING
4113K005
COVER
3788N003
55
3 I 15CII3
45
COVER PLATE
3615A009
53
FAN DRIVE
PULLEY
CRANKSHAFT
GEAR
3117C221
15
CRANKSHAFT KIT
ZZ90222
II, 15, 15
CRANKSHAFT KIT EXCHANGE
ZZ90222P
II, 15
CRANKSHAFT
PULLEY
3115T051
2418F437
81
FUEL FILTER
26560201
III
FUEL INJECTION
PUMP
2644H009
29
2644HOl6
29
E
O
N
FRONT OIL SEAL
2644H042
29
FUEL INJECTION
PUMP GEAR
3117L261
29
GASKET
36832137
51, 133
3684N503
\03, 105,
107,131
3688A035
97,131,
133
3688A036
97,131
ER
EN
C
69
LY
Part No.
Description
4142X292
53
4142X312
53
CYLINDER BLOCK
ASSEMBLY
ZZ5031 I
13,13
CYLINDER HEAD
BOLT
3218AOII
23
3218AOl2
23
57
23
GASKETBREATHER
3688A038
ZZ80268
GASKET - CYL.
HEAD COVER
3681A055
53, 131
GASKETCYLINDER HEAD
3681E051
23,131
GASKETEXHAUST
MANIFOLD
3681V512
101, 131
GASKET- IND
MANIFOLD
3682AOl3
109
GASKET - OIL
COOLER
3685A025
61,133
CYL HEAD COVER
ASSY
EF
CYLINDER HEAD
KIT
3789AOOI
53
DIPSTICK
3178C088
49
DOWEL
2116053
83
3244A009
13
3244AOl3
91
DRAIN PLUG
2656F836
III
EXHAUST ELBOW
3766A 131
99
R
DIAPHRAGM
Page 136
P.,1s Index I
Page
Description
Part No.
Page
3685A033
61, 133
INJECTOR CLAMP
3274A004
33
3688A039
13,63,
133
3751A231
33
3751A241
33
3688A04I
65,133
GASKET - SUMP
3681K037
47, 133
GASKET - TIMING
CASE
3617VOl5
81, 133
INJECTOR NOZZLE
2645K612
33
INJECTOR WASHER
L3IIFF02
33, 131
INTAKE VALVE
3142H071
23
O
N
GASKET-OIL
FILTER HEAD
LY
Part No.
Description
81, 133
LIFT PUMP
4132AOl4
III
3681P053
81
LIFTING BRACKET
3615A008
119
GASKET - TIMING
CASE COVER
3681P047
85, 133
3617AOl5
119
3624AOl6
119
GASKETTURBOCHARGER
3688A029
93, 131
MAIN BEARING KIT
U5MBOOl8
15
GASKET - WATER
PUMP
24880234
73
MAIN BEARING KIT
U5MBOOl8A
15
3682AOII
71, 73,
133
U5MBOOl8B
15
U5MBOOl8C
15
ER
EN
C
E
3617VOl6
- OIS
U5LT0350
13 I
METRIC BOLT
3211C002
11,21
GLOWPLUG
2666AOl6
117
MOUNTING KIT
U5MK0696
III, III
HOSE
2646F501
43
NUT
0576052
25,25
33872632
57
0576111
41
HOSE CLIP
2481877
57
2318AI08
29
HUB
3272A026
83
23 I 8A603
29,47
3272A041
83
2318A634
93,99
33426161
83
2318F605
91
3117N041
83
33530005
49
3117N042
83
2486A217
61
4111A034
83,83
4134W021
61
IDLER GEAR BUSH
0050345
83
OIL FILLER CAP
4142X099
53
INJECTOR
2645K012
33
OIL FILTER
2654407
67
EF
GASKET KIT - TOP
R
IDLER GEAR
OIL COOLER
Page 137
Part No.
Page
Description
Part No.
Page
OIL FILTER HEAD
3773A061
63
PISTON AND RING
KIT
4115POl5
11,17
OIL PRESSURE
SWITCH
2848062
125
4115POl6
11,17
OIL SUCTION
STRAINER
3765AI01
51
4115POl7
11,17
2113AOOI
13
OLIVE
0566002
41
33811112
41
2113A003
13
33812116
49
PISTON RING KIT
UPRKOO02
17
4121A058
41
PLATE
3241A021
83
4121A063
41
3241A025
83
4134KOl5
57
324IH009
83
4134K022
57
3611M006
103, 105,
107
3525A061
31
0650588
13,23
ER
EN
C
PIPE - FUEL INJ NO
I CYL
O
N
PIPE - BREATHER
E
PIPE - BOOST
PISTON COOLING
JET
PIPE - FUEL INJ NO
2 CYL
PIPE - FUEL INJ NO
3 CYL
3525AIOI
31
0650710
13
3525A062
31
2431154
23,47,
47,129,
129,129
3525AI02
31
2431AOl6
47
3525A063
31
2485AI04
25
3525AI03
31
2485AI08
13
3525A064
31
2485AI09
39
2485AI24
59
3212P008
13
3212V004
121
EF
PIPE - FUEL INJ NO
4CYL
PLUG
PIPE - LOW
PRESSURE FUEL
LY
Description
3525AI04
31
2646FOOI
113
115
3212V005
89
PIPE - TURBO OIL
DRAIN
3584A002
97
3212V006
13
32141316
13
PIPE - TURBO OIL
FEED
4128A028
32186405
47
3218AOl3
91
R
2646F009
Page 138
95
p"" Index I
Part No.
Page
23
2314F004
97
3241AOII
13
2314F005
57
3241AOl2
13
2314F009
III
3278A004
123
3278A005
37
3278A006
23,37,
127
3278A007
63
PUSHROD
31434307
27
RELIEF VALVE
U5MK0695
91
REPAIR KITWATER PUMP
U7LWOI72
73
ROCKER ARM
ASSEMBLY
4115R3I4
25
41I5R315
25
ROCKER SHAFT
ASSEMBLY
4115R612
25
ROCKER SHAFT
ASSY - MINOR
4115R703
ROCKER SHAFT
SPRING
Page
32416117
Description
LY
Part No.
2314F909
III
2314H002
35,85
2314H003
29,47,
75,81,97
O
N
Description
29,61,
77, 79
2314H005
71
2314H006
51,61
2314HOl2
71,85
2314HOl5
47
2314H020
47
2314H023
47
2314H032
87
25
2314H033
13,103,
105,107
3174AOl5
25
2314H034
63,65,
81, 109
ROTOR
4111K068
91
2314H759
47
SCREW
2151AOOI
53
23141002
2161AOII
53,57
29,85,
87,119,
119
2311D039
47
23141003
99
2311D060
61
23141004
99
2314C049
89
23141005
45
2314C945
91
23141010
83
2314FOOI
13
23141011
83
2314F003
55
23141012
91
R
EF
ER
EN
C
E
2314H004
Page 139
Description
Part No.
Page
2314J606
83
SEAL- VALVE
STEM
2418M514
131
2314KI61
61
2418M517
23
2314KI64
71
2415H008
77,131
2314W008
33
2314W009
33
2415H219
79
2316A901
25
3272A018
91
2316A902
25
32114145
25,25
32166329
SEAL- WATER
OUTLET
O
N
SHAFT
LY
Page
3272A022
91
SHORT ENGINE
RG40004
11
13
SMALL END BUSH
3112A005
19
3218JOl3
101
SOLENOID
26420469
29
2418F436
81
3174A017
53
3 I 74A02 I
91
3175P003
57
2313M377
93,99
3211POl3
47
SUMP
3717E241
47
SUPPORT BRACKET
36241123
57
3651AOl6
35
TAPPET
3 142U03 I
27
THERMOSTAT
2485C041
77
THIMBLE
33137409
91
33142111
13
3112XOII
83
31137312
15
31137322
15
SPRING
ER
EN
C
SEAL - FRONT END
OIL
Part No.
E
Description
SEAL - INJECTOR
26460064
33
SEAL - 0 RING
2415715
47,133
2415A068
57
2415AI31
53
2415HOOI
37
2415H009
63
2415H503
87
2415H701
57
2418FOOI
75
24 I 8F002
75
26420318
29
26420348
133
SEAL - REOS
HOUSING
24 I 8F704
11,21
SEAL - SENSOR
2415H002
123
31137551
15
2415H003
23,37,
127
31137561
15
R
EF
STUD
Page 140
THRUST WASHER
p.,,, Index I
Part No.
Page
91
24150053
89
3716C471
81
3321A003
83
4142A502
85
KI34AFOI
29
4142A504
85
TUBE ASSEMBLY
3577A125
49
TURBOCHARGER
2674A225
93
2674A225P
93
UNION
0206002
41
UNION NUT
33530004
41
VALVE COLLET
3142W004
23,23
VALVE GUIDE
3313E02I
23,23
TIMING CASE
TIMINGGEAR
COVER
LY
332 1A006
Description
WATER PUMP GEAR
24880232
71
WATER PUMP KIT
U5MWOl94
71
2848AI27
37
O
N
Page
WATER
TEMPERATURE
SENSOR
WATER
TEMPERATURE
SWITCH
2848AI23
37
WOODRUFF KEY
0500012
15,27,83
E
Part No.
ER
EN
C
Description
3314AI51
23
3314AI61
23
VALVE SPRING
3174AOl6
23,23
VALVE STEM SEAL
2418M519
23,131
WASHER
2131A506
95,95,
95,95
2131A507
III
2134A502
25
24110008
29
R
EF
VALVE SEAT
INSERT
Page 141