81/238/CDV IEC/TC or SC: Project number Numéro de projet Date of circulation Date de diffusion TC 81 CEI/CE ou SC: COMMITTEE DRAFT FOR VOTE (CDV) PROJET DE COMITÉ POUR VOTE (CDV) IEC 62305-4, Ed.1 Closing date for voting (Voting mandatory for P-members) Date de clôture du vote (Vote obligatoire pour les membres (P)) 2003-12-19 2004-05-21 Titre du CE/SC: Protection contre la foudre TC/SC Title: Lightning protection Secretary: Dr. Ing. G.B. Lo Piparo (Italy) Secrétaire: E-mail: [email protected] Also of interest to the following committees Intéresse également les comités suivants Supersedes documents Remplace les documents SC 37A, TC 64, TC 77 81/212/CD – 81/221A/CC Functions concerned Fonctions concernées Safety Sécurité EMC CEM Environment Environnement Quality assurance Assurance qualité CE DOCUMENT EST TOUJOURS À L'ÉTUDE ET SUSCEPTIBLE DE MODIFICATION. IL NE PEUT SERVIR DE RÉFÉRENCE. THIS DOCUMENT IS STILL UNDER STUDY AND SUBJECT TO CHANGE. IT SHOULD NOT BE USED FOR REFERENCE PURPOSES. LES RÉCIPIENDAIRES DU PRÉSENT DOCUMENT SONT INVITÉS À PRÉSENTER, AVEC LEURS OBSERVATIONS, LA NOTIFICATION DES DROITS DE PROPRIÉTÉ DONT ILS AURAIENT ÉVENTUELLEMENT CONNAISSANCE ET À FOURNIR UNE DOCUMENTATION EXPLICATIVE. RECIPIENTS OF THIS DOCUMENT ARE INVITED TO SUBMIT, W ITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH THEY ARE AW ARE AND TO PROVIDE SUPPORTING DOCUMENTATION. Titre : CEI 62305-4, Ed. 1: Protection contre la foudre - Partie 4: Systèmes électriques et électroniques dans des structures Title : IEC 62305-4, Ed. 1: Protection against lightning - Part 4: Electrical and electronic systems within structures Note d'introduction Introductory note According to the decision taken at last TC 81 meeting (see 81/236/RM item 6), National Committees are asked (see 81/239/DC) for opinion on the following editorial proposal: 1. to delete in IEC 62305-3 the Annex B (informative): Lightning current flowing through external conductive parts and installations entering the structure (see doc. 81/XXX/CDV) 2. to delete in IEC 62305-4 the Annex E (informative): Surges due to lightning at different installation point(see doc. 81/238/CDV) 3. to add to IEC 62305-1 a new Annex E (informative) incorporating the Annex B of IEC 62305-3 and the Annex E of IEC 62305-4. The proposed new Annex E of IEC 62305-1 is attached. ATTENTION ATTENTION CDV soumis en parallèle au vote (CEI) et à l’enquête (CENELEC) Parallel IEC CDV/CENELEC Enquiry Copyright © 2003 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to download this electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions. You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without permission in writing from IEC. FORM CDV (IEC) 2002-08-09 62305-4 Ed. 1/CDV IEC –2– IEC 62305-4: Protection against lightning Part 4: Electrical and electronic systems within structures 62305-4 Ed. 1/CDV IEC –3– CONTENTS FOREWORD...........................................................................................................................6 INTRODUCTION.....................................................................................................................7 1 Scope ...............................................................................................................................9 2 Normative references .......................................................................................................9 3 Definitions ...................................................................................................................... 10 4 Design and installation of LEMP protection measures..................................................... 12 5 4.1 Basic LPM system ................................................................................................. 12 4.2 Lightning protection zones (LPZ) ........................................................................... 12 4.3 Basic protection measures in an LPM system ........................................................ 13 Earthing and bonding ..................................................................................................... 14 6 5.1 Earth termination system ....................................................................................... 14 5.2 Bonding network.................................................................................................... 15 5.3 Bonding bars ......................................................................................................... 15 5.4 Bonding at the boundary of LPZ ............................................................................ 16 5.5 Material and dimensions of bonding components................................................... 16 Magnetic shielding and line routing................................................................................. 17 7 6.1 Spatial shielding .................................................................................................... 17 6.2 Shielding of internal lines ...................................................................................... 17 6.3 Routing of internal lines......................................................................................... 17 6.4 Shielding of external lines ..................................................................................... 17 6.5 Material and dimensions of magnetic shields ......................................................... 17 Surge protective device system (SPD system) ................................................................ 18 8 Management of an LPM system ...................................................................................... 18 8.1 8.2 LPM system management plan .............................................................................. 18 Inspection of an LPM system ................................................................................. 19 8.2.1 Inspection procedure ................................................................................. 19 8.2.2 Documentation of the inspection ................................................................ 20 8.3 Maintenance.......................................................................................................... 20 TABLES ................................................................................................................................ 21 FIGURES.............................................................................................................................. 23 Annex A (informative) Basics for evaluation of electromagnetic environment in a LPZ ......... 35 A.1 Harm to electrical and electronic systems from lightning ................................................. 35 A.1.1 Source of harm...................................................................................................... 35 A.1.2 Victim of harm ....................................................................................................... 35 A.1.3 Coupling mechanisms between victim and source of harm .................................... 35 A.2 Spatial shielding, line routing and line shielding.............................................................. 36 A.2.1 General ................................................................................................................. 36 A.2.2 Grid-like spatial shields ......................................................................................... 36 A.2.3 Line routing and line shielding ............................................................................... 37 A.3 Magnetic field inside LPZ ............................................................................................... 37 A.3.1 Approximation for the magnetic field inside LPZ .................................................... 37 62305-4 Ed. 1/CDV IEC –4– A.3.2 Theoretical evaluation of the magnetic field due to direct lightning strikes ............. 41 A.3.3 Experimental evaluation of the magnetic field due to direct lightning strikes .......... 42 A.4 Calculation of induced voltages and currents .................................................................. 42 A.4.1 Situation inside LPZ 1 in case of direct lightning strikes ........................................ 42 A.4.2 Situation inside LPZ 1 in case of nearby lightning strikes ...................................... 43 A.4.3 Situation inside LPZ 2 and higher .......................................................................... 45 Annex B (informative) Implementation of LEMP protection measures in existing structures ... 59 B.1 Checklist ........................................................................................................................ 59 B.2 Integration of new electronic systems into existing structures ......................................... 59 B.2.1 Overview of possible protection measures ............................................................. 59 B.2.2 Establishment of LPZ for electrical and electronic systems .................................... 60 B.3 Upgrading of power supply and cable installation inside the structure............................ 61 B.4 Protection by surge protective devices ........................................................................... 61 B.5 Protection by isolating interfaces .................................................................................... 61 B.6 Protection measures by line routing and shielding .......................................................... 62 B.7 Upgrading of an existing LPS for spatial shielding of LPZ 1 ............................................ 62 B.8 Protection by a bonding network ..................................................................................... 63 B.9 Protection measures for externally mounted equipment .................................................. 63 B.9.1 Protection of the external equipment ..................................................................... 63 B.9.2 Reduction of overvoltages in cables ...................................................................... 63 B.10 Upgrading of interconnections between structures ........................................................ 64 B.10.1 B.10.2 Isolating lines ............................................................................................ 64 Metallic lines ............................................................................................. 64 Annex C (informative) SPD co-ordination ............................................................................. 72 C.1 General .......................................................................................................................... 72 C.2 General objective of co-ordination .................................................................................. 73 C.2.1 Co-ordination principles......................................................................................... 74 C.2.2 Co-ordination of two voltage limiting type SPD ...................................................... 74 C.2.3 Co-ordination of voltage switching type and voltage limiting type SPD................... 75 C.2.4 Co-ordination of two voltage switching type SPD ................................................... 76 C.3 Basic co-ordination variants for protection systems ........................................................ 76 C.3.1 Variant I ................................................................................................................ 76 C.3.2 Variant II ............................................................................................................... 76 C.3.3 Variant III .............................................................................................................. 77 C.3.4 Variant IV .............................................................................................................. 77 C.4 Co-ordination according to the “let through energy” method............................................ 77 C.5 Proving co-ordination ..................................................................................................... 78 Annex D (informative) Selection and installation of an SPD set…………………………… ........ 89 D.1 Selection of SPD…………………………………………………………………………….… ....... 89 D.1.1 Selection with regard to protection level……………………………………………… ... 89 D.1.2 Selection with regard to location and to discharge current…………………. ............ 89 62305-4 Ed. 1/CDV IEC –5– D.2 Installation of SPD set……………… ............................................................................... 90 D.2.1 Location of SPD… ................................................................................................ 90 D.2.2 Connecting conductors… ...................................................................................... 91 D.2.3 Protective distance l po due to oscillation phenomena… ......................................... 91 D.2.4 Protective distance l pi due to induction phenomena… ........................................... 91 D.2.5 Co-ordination of SPD…......................................................................................... 91 Annex E (informative) Surges due to lightning at different installation point……………………92 E.1 Surges due to flashes to the structure (source of damage S1)….. ................................... 92 E.2 Surges due to flashes to entering services (source of damage S3)… .............................. 92 E.3 Secondary surges downstream of SPD and due to induction effects… ............................ 92 E.3.1 Surges inside an unshielded LPZ 1….................................................................... 92 E.3.2 Surges inside shielded LPZ… ............................................................................... 90 62305-4 Ed. 1/CDV IEC –6– INTERNATIONAL ELECTROTECHNICAL COMMISSION ____________ Protection against lightning Part 4: Electrical and electronic systems within structures FOREWORD 1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of the IEC is to promote international cooperation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, the IEC publishes International Standards. Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory work. International, governmental and non-governmental organizations liaising with the IEC also participate in this preparation. The IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2) The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested National Committees. 3) The documents produced have the form of recommendations for international use and are published in the form of standards, technical specifications, technical reports or guides and they are accepted by the National Committees in that sense. 4) In order to promote international unification, IEC National Committees undertake to apply IEC International Standards transparently to the maximum extent possible in their national and regional standards. Any divergence between the IEC Standard and the corresponding national or regional standard shall be clearly indicated in the latter. 5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment declared to be in conformity with one of its standards. 6) Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. The IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 62305-4 has been prepared by subcommittee WG3, of IEC technical committee 81: The text of this standard is based on the following documents: FDIS Report on voting 81/XX/FDIS 81/XX/RVD Full information on the voting for the approval of this standard can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directives, Part 3. The committee has decided that the contents of this publication will remain unchanged until ______. At this date, the publication will be • • • • reconfirmed; withdrawn; replaced by a revised edition, or amended. 62305-4 Ed. 1/CDV IEC –7– Protection against lightning Part 4: Electrical and electronic systems within structures INTRODUCTION Lightning as a source of harm is a very high energy phenomenon. Lightning flashes release many hundreds of mega-joules of energy, which should be contrasted with perhaps an order of magnitude of milli-joules in sensitive electronic equipment, which might affect sensitive electronic equipment in electrical and electronic systems within a structure. The need for this International Standard has arisen from the increasing cost of failures of electrical and electronic systems, caused by electromagnetic effects of lightning; particularly for the systems used in many branches of commerce and industry, including controlling process plants of considerable capital cost, size and complexity, for which plant outages are very undesirable for cost and safety reasons. Lightning can cause different types of damage in a structure as defined in IEC 62305-2: • D1 injuries to living beings due to touch and step voltages; • D2 physical damages due to mechanical, thermal, chemical and explosive effects; • D3 failures of electrical and electronic systems due to electromagnetic effects. IEC 62305-3 deal with the protection measures to reduce the risk of physical damages and life hazard and does not cover protection of electrical and electronic systems. IEC 62305-4 therefore provides information on protection measures to reduce the risk of permanent failures of electrical and electronic systems within structures. Permanent failures of electrical and electronic systems can be caused by lightning electromagnetic impulse (LEMP) by: a) conducted and induced surges transmitted to apparatus via connecting wiring; b) effects of radiated electromagnetic fields directly into apparatus itself. Surges can be generated external or internal to the structure: • Surges external to the structure are generated by lightning flashes striking incoming lines or the ground nearby the lines and are transmitted to electrical and electronic systems via lines itself. • Surges internal to the structure are generated by coupling due to lightning flashes striking the structure or the ground nearby the structure. The coupling can arise from different mechanisms: • resistive coupling (e.g. due to conventional earth impedance of earth termination system of the structure or due to cable shield resistance); • magnetic field coupling (e.g. due to loops in inductances of bonding conductors); • electric field coupling (e.g. due to rod antennas). wiring of electrical and electronic systems or Electric field coupling is generally very small compared to magnetic field coupling and can be disregarded. Radiated electromagnetic fields can be generated from: 62305-4 Ed. 1/CDV IEC –8– • the lightning current flowing in the lightning channel; • partial lightning currents flowing in conductors (e.g. in down conductors of an external LPS according to IEC 62305-3 or in an external spatial shield according to IEC 62305-4). The electric field component is generally very small compared to the magnetic field component and can be disregarded. 62305-4 Ed. 1/CDV IEC –9– Protection against lightning Part 4: Electrical and electronic systems within structures 1 Scope This part of IEC 62305 provides information for the design, installation, inspection, maintenance and testing of a LEMP protection system (LPM) for electrical and electronic systems within a structure, able to reduce the risk of permanent failures due to lightning electromagnetic impulse (LEMP). This standard does not cover protection against electromagnetic interference due to lightning, which may cause malfunctioning of electronic system. However the information reported in Annex A can be used also to evaluate such disturbances. Protection measures against electromagnetic interference are reported in IEC 60364-4-44 and IEC 61000 series. This standard provides requirements for protection measures and guidelines for co-operation between the designer of the electrical and electronic system and the designer of the protection measures in order to achieve optimum protection effectiveness. This standard does not deal with detailed design of the electrical and electronic system itself. 2 Normative references The following normative documents contain provisions, which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to apply. Members of IEC and ISO maintain registers of currently valid International Standards. IEC 60364-4-43 (2001-08) and Corr.1 (2002-08): Electrical installations of buildings - Part 4-43: Protection for safety - Protection against overcurrent IEC 60364-4-44 (2001-08): Electrical installations of buildings - Part 4-44: Protection for safety Protection against voltage disturbances and electromagnetic disturbances IEC 60364-5-54 (2002-06): Electrical installations of buildings - Part 5-54: Selection and erection of electrical equipment - Earthing arrangements, protective conductors and protective bonding conductors IEC 60664-1 (2002-06) Ed. 1.2 Consolidated Edition: Insulation co-ordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests IEC 61000-1-1 TR3 (1992-05): Electromagnetic compatibility (EMC) - Part 1: General - Section 1: Application and interpretation of fundamental definitions and terms IEC 61000-4-5 (2001-04) Ed. 1.1 Consolidated Edition: Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test IEC 61000-4-9 (2001-03) Ed. 1.1 Consolidated Edition: Electromagnetic compatibility (EMC) - Part 4-9: Testing and measurement techniques – Pulse magnetic field immunity test IEC 61000-4-10 (2001-03) Ed. 1.1 Consolidated Edition: Electromagnetic compatibility (EMC) - Part 4-10: Testing and measurement techniques - Damped oscillatory magnetic field immunity test 62305-4 Ed. 1/CDV IEC – 10 – IEC 61000-5-2 TR3 (1997-11): Electromagnetic compatibility (EMC) - Part 5: Installation and mitigation guidelines - Section 2: Earthing and cabling IEC 61000-5-6 TR (2002-06): Electromagnetic compatibility (EMC) - Part 5-6: Installation and mitigation guidelines - Mitigation of external EM influences IEC 62305-1 Ed. 1.0: Protection against lightning. Part 1: General principles IEC 62305-2 Ed. 1.0: Protection against lightning. Part 2: Risk management IEC 62305-3 Ed.1.0: Protection against lightning. Part 3: Physical damage to structures and life hazard IEC 61643-1 Ed. 1.1 (2002-01): Surge protective devices connected to low-voltage power distribution systems - Part 1: Performance requirements and testing methods IEC 61643-12 (2002-02): Low-voltage surge protective devices - Part 12: Surge protective devices connected to low-voltage power distribution systems - Selection and application principles IEC 61643-21 (2000-09) Ed. 1.0: Low voltage surge protective devices - Part 21: Surge protective devices connected to telecommunications and signalling networks - Performance requirements and testing methods IEC 61643-22 Ed. 1.0: Surge protective devices connected to telecommunications and signalling networks - Part 22: Selection and application principles (DRAFT) IEC 62066 TR (2002-06): Surge overvoltages and surge protection in low-voltage a.c. power systems - General basic information ITU-T Recommendation K.20 (2000-02): Resistibility of telecommunication equipment installed in a telecommunications centre to overvoltages and overcurrents ITU-T Recommendation K.21 (2000-10): Resistibility of telecommunication equipment installed in customer's premises to overvoltages and overcurrents 3 Definitions For the purpose of this document, the following definitions apply as well as those given in other parts of IEC 62305: 3.1 Electrical system A system incorporating low voltage power supply components and possibly also electronic components 3.2 Electronic system A system incorporating sensitive electronic components such as information technology equipment, control and instrumentation systems, radio systems, power electronic installations 3.3 Internal system Electrical and electronic system to be protected in and on a structure 3.4 Lightning electromagnetic impulse (LEMP) Electromagnetic effects of lightning current. NOTE – It includes conducted surges as well as radiated impulse electromagnetic field effects. 62305-4 Ed. 1/CDV IEC – 11 – 3.5 Surges Transient wave appearing as overvoltages and /or overcurrents NOTE – Surges caused by LEMP can arise from (partial) lightning currents, from induction effects into installation loops and as remaining threat downstream of SPD. 3.6 Rated impulse withstand voltage level (U w) An impulse withstand voltage assigned by the manufacturer to the equipment or to a part of it, characterising the specified withstand capability of its insulation against overvoltages 3.7 Lightning protection level (LPL) Number related to a set of lightning current parameters values relevant to the probability that the associated maximum and minimum design values will not be exceeded in naturally occurring lightning. NOTE - Lightning protection level is used to design protection measures according to the relevant set of lightning current parameters 3.8 Lightning protection zone (LPZ) Zone where the lightning electromagnetic environment is defined 3.9 LEMP protection system (LPM) Complete system of protection measures for internal systems against LEMP 3.10 Grid-like spatial shield Magnetic shield characterised by openings NOTE - For a building or a room it is preferably built by interconnected natural metal components of the structure (e.g. rods of reinforcement in concrete, metal frames and metal supports). 3.11 Earth termination system Part of an external LPS which is intended to conduct and disperse lightning current into the earth 3.12 Bonding network Interconnecting network of all conductive parts of the structure and of internal systems (live conductors excluded) to the earth termination system 3.13 Earthing system Complete system combining the earth termination system and the bonding network 3.14 Surge protective device (SPD) Device that is intended to limit transient overvoltages and divert surge currents. It contains at least one non linear component 3.15 Class I tested SPD SPD tested according to Class I test procedure) 3.16 Class II tested SPD SPD tested according to Class II test procedure 3.17 Class III tested SPD SPD tested according to Class III test procedure 3.18 SPD - voltage switching type SPD that has a high impedance when no surge is present, but can have a sudden change in impedance to a low value in response to a voltage surge 62305-4 Ed. 1/CDV IEC – 12 – NOTE 1 - Common examples of components used as voltage switching devices are: spark gaps, gas discharge tubes (GDT), thyristors (silicon-controlled rectifiers) and triacs. These SPD are sometimes called "crowbar type“. NOTE 2 - A voltage switching device has a discontinuous voltage/current characteristic. 3.19 SPD - voltage limiting type SPD that has a high impedance when no surge is present, but will reduce it continuously with increased surge current and voltage ) NOTE 1 - Common examples of components used as non-linear devices are: varistors and suppressor diodes. These SPDs are sometimes called "clamping type“. NOTE 2 - A voltage limiting device has a continuous voltage/current characteristic. 3.20 SPD - combination type SPD that incorporates both voltage switching type components and voltage limiting type components may exhibit voltage switching, voltage limiting or both voltage switching and voltage limiting behaviour depending upon the characteristics of the applied voltage 3.21 Surge protective device set (SPD set) set of SPD properly selected, co-ordinated and erected used to reduce failures of electrical and electronic systems 4 Design and installation of LEMP protection measures Electrical and electronic systems are endangered by the lightning electromagnetic impulse (LEMP). Therefore LEMP protection measures shall be provided to avoid failures of internal systems. Protection against LEMP is based on the lightning protection zones (LPZ) concept: the volume containing systems in need of protection shall be divided into LPZ. These zones are theoretically assigned volumes of space where the LEMP severity is compatible with the immunity level of the internal systems enclosed (see Figure 1). Successive zones are characterized by significant changes in the LEMP severity. 4.1 Basic LPM system A full LPM system (Figure 2a) will protect against conducted surges as well as against radiated magnetic fields. NOTE 1 – For risk management, failure of apparatus due to electromagnetic fields directly radiated into its is negligible provided that apparatus comply with relevant EMC immunity product standard. A minimum LPM system (Figure 2b) is suitable for apparatus which is insensitive to radiated magnetic fields. Its surge protective device (SPD) set will protect apparatus against conducted surges only. NOTE 2 – An LPS according to IEC 62305-3 gives no effective protection against failures of electrical and electronic systems (Figure 2c). 4.2 Lightning protection zones (LPZ) With respect to the lightning threat the following LPZ are defined (see IEC 62305-1): Outer zones LPZ 0 Endangered by the unattenuated lightning electromagnetic field and by surges up to full or partial lightning current. LPZ 0 is subdivided into: LPZ 0 A Endangered by direct lightning strikes, by up to full lightning current surges and by full lightning electromagnetic field. 62305-4 Ed. 1/CDV IEC – 13 – LPZ 0 B Protected against direct lightning strikes. Endangered by surges up to partial lightning current surges and by full lightning electromagnetic field. Inner zones (Protected against direct lightning strikes) LPZ 1 Surges limited by current sharing and by SPD at the boundary. Lightning field can be attenuated by spatial shielding. LPZ 2 ... n Surges further limited by current sharing and SPD at the boundary. Lightning field usually attenuated by spatial shielding. Depending on number, type and withstand level of the equipment to be protected, suitable LPZ can be defined, from small local zones (down to the housing of a single equipment) up to large integral zones (finally extended to the whole structure volume). For examples see Figure B.2. Interconnection of LPZ of the same order either could be needed if two separate structures are connected by electrical or signal lines, or could be used to reduce the number of required SPD (Figure 3). Extending an LPZ into another LPZ might be needed in special cases or can be used, to reduce the number of required SPD (Figure 4). Detailed information on evaluation of electromagnetic environment in LPZ is reported in Annex A. 4.3 Basic protection measures in an LPM system Basic protection measures against LEMP include: 4.3.1 Earthing and bonding, complying with 5; Earthing measures conduct and disperse the lightning current into the earth. Bonding measures minimise potential differences and may reduce magnetic field. 4.3.2 Magnetic shielding and line routing, complying with 6; Spatial shielding attenuates the magnetic field inside LPZ arising from lightning strikes to or nearby the structure and reduces internal surges. Spatial shielding affects the following risk components (IEC 62305-2): RB physical damage due to flashes to the structure (valid for shield of LPZ 1 only); RC failures due to flashes to the structure; RM failures due to flashes near to the structure. Shielding of internal lines using shielded cables or cable ducts minimises internal surges induced into the installation. Shielding of internal lines affects the following risk components (IEC 62305-2): failures due to flashes to the structure; RC RM failures due to flashes near to the structure. Routing of internal lines can minimise induction loops and reduce internal surges. Routing of internal lines affects the following risk components (IEC 62305-2): RC failures due to flashes to the structure; RM failures due to flashes near to the structure. NOTE - Spatial shielding, shielding and routing of internal lines can be combined or used separately. Shielding of external lines incoming into the structure reduces external surges conducted to the connected electrical and electronic system. 62305-4 Ed. 1/CDV IEC – 14 – Shielding of incoming lines affects the following risk components (IEC 62305-2): RV physical damage due to flashes to an incoming line; RW failures due to flashes to an incoming line; RZ failures due to flashes near to an incoming line. 4.3.3 Surge protective device set (SPD set), complying with 7; The surge protective device set limits external and internal surges. Surge protective device set affects the following risk components (IEC 62305-2): RB physical damage due to flashes to the structure (valid for SPD at LPZ 1 entrance); physical damage due to flashes to an incoming line (valid for SPD at LPZ 1 entrance); RV RC failures due to flashes to the structure; RM failures due to flashes near to the structure; RW failures due to flashes to an incoming line; RZ failures due to flashes near to an incoming line. Earthing and bonding shall always be provided, in particular, bonding of every conductive service, directly or via an SPD, at the point of entry to the structure. The other LEMP protection measures can be used alone or in combination. LEMP protection measures shall withstand the stress, e.g. stress of temperature, humidity, corrosive atmosphere, vibration, voltage and current expected in the installation place. The performance of LEMP protection measures is reported in IEC 62305-2, Annex B. Selection of the most suitable LEMP protection measures shall be made by risk assessment according to IEC 62305-2, taking into account technical and economic factors. For implementation of LEMP protection measures see also IEC 60364-4-44. Further practical information on implementation in existing structures are reported in Annex B. 5 Earthing and bonding Suitable earthing and bonding is based on a complete earthing system (Figure 5) combining • the earth termination system (dispersing the lightning current into the soil), and • the bonding network (minimising potential differences and reducing the magnetic field). 5.1 Earth termination system The earth termination system of the structure shall comply with IEC 62305-3. In structures where only robust electrical systems are provided, type A earthing arrangement may be used, but type B earthing arrangement is preferable. In structures with sensitive electronic systems an earthing arrangement type B is required. The ring earth electrode around the structure or the ring earth electrode in the concrete at the perimeter of the foundation, should be integrated with a meshed network under and around the structure with a mesh width of typically 5 m. This greatly improves the performance of the earth termination system. The reinforcement of the concrete in the floor of the basement of the structure, which forms a well defined interconnected mesh, connected to the earth termination system typically every 5 m performs such function too. An example of a meshed earth termination system of a plant is shown in Figure 6. To reduce potential differences between internal systems bonded to separate earthing systems, structures interconnected by cables shall have interconnected earthing systems preferably with many parallel conductors in same paths as the cables. Potential differences are reduced by 62305-4 Ed. 1/CDV IEC – 15 – enclosing cables in grid-like reinforced concrete ducts or in continuously bonded metal conduits integrated into the interconnected earth termination system. Use of shielded cables with shield of adequate thickness, bonded to earthing systems at both ends, can reduce such potential differences to negligible values. 5.2 Bonding network A low impedance bonding network is needed to avoid dangerous potential differences between all equipment inside the inner LPZ. Moreover such bonding network also reduces the magnetic field (see Annex A). This can be realised by a meshed bonding network integrating any conductive parts of the structure or parts of the internal system and by bonding all metal parts or conductive services at the boundary of each LPZ directly or by suitable SPD. It can be set up as a three-dimensional, meshed, bonding network (Figure 5) with a typical mesh width of 5 m. This requires multiple interconnection of all metal components in and on the structure (such as reinforcement of concrete, elevator rails, cranes, metal roofs, metal facades, metal frames of windows and doors, metal floor frames, service pipes, cable trays). In the same way also the bonding bars (e.g. ring bonding bars, several bonding bars at different structure's level) and the magnetic shields of the LPZ shall be integrated. Examples for bonding networks are shown in figures 7 and 8. Conductive parts (cabinets, housing, rack) and the protective conductor PE of the electrical and electronic system shall be earthed by being bonded to the bonding network according to the following configurations (Figure 9): • Star configuration S • Meshed configuration M. If the configuration S is used, all metal components of the electrical and electronic system shall be isolated adequately from the earthing system. The configuration S shall be integrated into the earthing system only by a single bonding bar acting as earthing reference point (ERP) resulting in type S s . When configuration S is used, all lines between the individual equipment shall run in parallel with the bonding conductors following the star configuration in order to avoid induction loops. Configuration S can be used where electrical and electronic systems are locally confined in relatively small zones and all lines enter the zone at one point only. If configuration M is used, the metal components of the electrical and electronic systems are not to be isolated from the earthing system, but shall be integrated into it by multiple bonding points, resulting in type M m . Configuration M is to be preferred for electrical and electronic systems extended in relatively wide zones or to a whole structure, where many lines run between the individual equipment, and where the lines enter the structure at several points. In complex systems, the advantages of both configurations (configuration M and S) can be combined as illustrated in Figure 10, resulting in combination 1 (S s combined with M m ) or in combination 2 (M s combined with M m ). 5.3 Bonding bars Bonding bars shall be installed for bonding of • all conductive services entering a LPZ (directly or by suitable SPD), 62305-4 Ed. 1/CDV IEC – 16 – • the protective conductor PE, • metal components of the internal systems (e.g. cabinets, housings, racks) • the magnetic shields of the LPZ at the periphery and inside the structure. For efficient bonding the following installation rules are important (see also Figure 11): • the basis for all bonding measures is a low impedance bonding network • bonding bars should be connected to the earthing system by shortest possible way (by bonding conductor not longer than 1 m) • material and dimensions of bonding bars and bonding conductors comply with 5.5 • SPD should use shortest possible connections to the bonding bar as well as to the live conductors thus minimising inductive voltage drops • on the protected side of the circuit following an SPD, mutual induction effects should be minimised, either by minimising the loop area or using shielded cables or cable ducts. 5.4 Bonding at the boundary of LPZ Where an LPZ is defined, bonding shall be provided for all metal parts and services (e.g. metal pipes, power lines or signal lines) penetrating the boundary of LPZ. NOTE - Bonding of services entering LPZ 1 should be discussed with the network providers involved (e.g. electrical power or telecommunication authorities), because there could be conflicting requirements. Bonding shall be performed via bonding bars, which are installed as close as possible to the entrance point at the boundary. Incoming services should enter the LPZ at the same location and be connected to the same bonding bar. If services enter the LPZ at different locations, a ring bonding bar is recommended. SPD are always required at the entrance of the LPZ to bond incoming lines connected to electrical and electronic systems within LPZ. The number of required SPD can be reduced using interconnected or extended LPZ. Shielded cables or interconnected metal cable ducts, bonded at each LPZ boundary, can be used either to interconnect several LPZ of the same order to one joint LPZ, or to extend a LPZ until the next boundary. 5.5 Material and dimensions of bonding components Material, dimensions and conditions of use shall comply with IEC 62305-3. The minimum cross-section for bonding components shall comply with Table 1. Clamps shall be dimensioned considering the lightning current values according to LPL (see IEC 62305-1) and the current sharing analysis (see Annex B of IEC 62305-3). SPD shall be dimensioned according to 7. 62305-4 Ed. 1/CDV IEC – 17 – 6 Magnetic shielding and line routing Magnetic shielding reduces the electromagnetic field as well as induced internal surges. Suitable routing of internal lines can minimise induced internal surges. Both measures are effective against permanent failures of electrical and electronic systems. 6.1 Spatial shielding Spatial shields define protected zones, covering the whole structure, a part of it, a single room or the housing of apparatus only. Grid-like or continuous metallic shields are used in this case, preferably utilising "natural components" of the structure (see IEC 62305-3). Spatial shields are advisable, where it is more practical and useful to protect a defined zone of the structure instead of several apparatuses individually. Spatial shields should be provided in the early planning stage of a new structure or a new internal system, because for existing installations higher cost and greater technical difficulties may arise. 6.2 Shielding of internal lines Shielding may be restricted to cabling and equipment of the system to be protected: metallic shield of cables, closed metallic cable duct and metallic enclosure of equipment are used for this purpose. 6.3 Routing of internal lines Suitable routing of internal lines minimises induction loops and reduces internal surges. The loop area can be minimised by routing of cables close to earthed natural components of the structure and by adjacent routing of electrical and signal lines (Otherwise some distance between power lines and unshielded signal lines can be needed, in order to avoid interference). 6.4 Shielding of external lines Shielding of external lines entering into the structure includes: cable shields, closed metallic cable ducts or concrete cable ducts with interconnected reinforcement. Shielding of external lines is helpful, but often not within the responsibility of the LPM system planner (The owner of external lines is mostly the network provider). 6.5 Material and dimensions of magnetic shields At boundary of zones LPZ 0 A /1 materials and dimensions of magnetic shields (e.g. grid-like spatial shield, cable shield, equipment’s cabinet) shall comply with the requirements of IEC 62305-3 for airtermination conductors and/or down conductors. In particular: • Minimum thickness of metal sheets, metal ducts, piping and cable shield shall comply with IEC 62305-3, Table 3; • Configuration and minimum cross-section of conductors of grid-like spatial shield shall comply with IEC 62305-3, Table 6; Compliance of magnetic shields with IEC 62305-3,Table 3 and Table 6, is not required: • at boundary of zones LPZ 1/2 or higher, provided that the separation distance s between magnetic shields and LPS is respected (see IEC 62305-3, Clause 6.3); • at boundary of any LPZ, if the frequency N d of lightning flashes to the structure is estimated negligible, i.e. N d < 0,1. 62305-4 Ed. 1/CDV IEC – 18 – 7 Surge protective device set (SPD set) The protection of internal systems against surges may require an SPD set consisting of a coordinated set of SPD. The principles for selection and installation of an SPD set are the same for electrical and electronic systems. But because of the high diversity of electronic systems characteristics (analog or digital, d.c. or a.c. from low to high frequency), rules for selection and erection of an SPD set are different from those relevant to electrical systems. In a full LPM using the lightning protection zones concept with more than one LPZ (LPZ 1, LPZ 2 and higher), SPD shall be located at the line entrance into each LPZ (see also Figure 2). In a minimum LPM using LPZ 1 only, SPD shall be located at least at the line entrance into LPZ 1. In both cases additional SPD can be required, if the distance between the location of the SPD and the apparatus to be protected becomes too long. Selection and erection of the SPD set shall comply with: • IEC 61643-12 and IEC 60364-5-53 for protection of power systems; • IEC 61643-22 for protection of telecommunications and signalling systems. SPD set for low voltage power systems should comply also with the requirements given in Annex D. Information on surges due to lightning for dimensioning of SPD at different installation points are given in Annex E. 8 Management of an LPM For new structures, to reach an efficient protection with the minimum cost investment, it is necessary that the design of electrical and electronic system be carried out during the building design stage and before construction. In this way it is possible to optimise the use of the natural components of structure and to choose the best compromise in the cabling layout and equipment positioning with reference to the possible acceptable alternatives. For existing structures the cost of LPM is generally higher than that for new structures. However it is possible to minimise the investment cost by a proper choice of LPZ and by using or upgrading of existing installations. Proper protection can be achieved only if: • provisions are defined by a lightning protection expert; • good co-ordination is made between the different experts involved in building construction and in LEMP protection measures (e.g. civil and electrical engineers); • the management plan of 8.1 is followed. The LPM shall be maintained by inspection and maintenance. After relevant changes to the structure or to the protection measures, a new risk assessment shall be performed. 8.1 LPM management plan Planning and co-ordination of an LPM requires a management plan (Table 2). It starts with an initial risk assessment (IEC 62305-2) to determine the required protection measures to reduce risk to or below the tolerable level. To do it the lightning protection zones shall be fixed. 62305-4 Ed. 1/CDV IEC – 19 – According to LPL (IEC 62305-1) of protection measures to be adopted the following steps shall be made: • an earthing system (bonding network and earth termination system) shall be provided; • external metal parts and incoming services shall be bonded directly or by suitable SPD; • the internal system shall be integrated into the bonding network; • spatial shielding in combination with line routing and shielding can be implemented; • requirements for an SPD set shall be determined; • for existing structures special measures could be needed (Annex B). The cost/benefit relation for the selected protection measures should be optimised using again the risk assessment method. 8.2 Inspection of an LPM The inspection comprises checking of technical measurements. Scope of inspection is to verify that: documentation, visual inspections • the LEMP protection measures comply with the design, • the LEMP protection measures are capable of performing their design functions, • any new added protection measure is integrated correctly into the LPM. and Inspections shall be made: • during the installation of the LPM, • after the installation of the LPM, • periodically, • after any alteration of components relevant to LPM, • possibly after a lightning flash to the structure (e.g. identified by a lightning counter). The frequency of the periodical inspections shall be fixed considering: • the local environment, such as corrosive soil and atmosphere, • the type of protection measures used. 8.2.1 Inspection procedure 8.2.1.1 Checking of technical documentation After the installation of a new LPM, the technical documentation shall be checked for compliance with the relevant standards, and for completeness. Subsequently the technical documentation shall be continuously updated, e.g. after any alteration or extension of the LPM. 62305-4 Ed. 1/CDV IEC – 20 – 8.2.1.2 Visual inspection Visual inspection shall be made to verify that: • there are no loose connections and no accidental breaks in conductors and joints; • no part of the system has been weakened by corrosion, especially at ground level; • bonding conductors and cable shields are intact; • there are no additions or alterations which require additional protection measures; • there is no indication of damage to SPD and their fuses; • line routing is maintained; • safety distances to the spatial shields are maintained. 8.2.1.3 Measurements For those parts, which are not visible for inspection, measurements of electrical continuity should be performed. 8.2.2 Documentation of the inspection A guide for inspection should be prepared to facilitate the process. The guide should contain sufficient information to lead the inspector through the task, so that all aspects of installation and components, tests methods and test data recorded can be documented. The inspector shall prepare a report, which shall be attached to the technical documentation and the previous inspection reports. The inspection report shall contain information concerning: • the general status of the LPM, • any deviation from the technical documentation, • the results of measurements performed. 8.3 Maintenance After the inspection all defects detected shall be repaired without delay. If necessary, the technical documentation shall be updated. 62305-4 Ed. 1/CDV IEC – 21 – TABLES Table 1 - Minimum cross-sections for bonding components Bonding component Material Bonding bars (Copper or galvanised steel) Connecting conductors from bonding bars to the earthing system or to other bonding bars Connecting conductors from internal metal installations to bonding bars Connecting conductors for SPD Class I NOTE – Other material used instead of copper shall have equivalent crosssection. Class II Class III Cross-section mm Cu, Fe 50 Cu 14 Al 22 Fe 50 Cu 5 Al 8 Fe 16 5 Cu 3 1 2 62305-4 Ed. 1/CDV IEC – 22 – Table 2 - LPM management plan for new buildings and for extensive changes in construction or use of buildings Step Initial risk analysis Aim 1) Final risk analysis 1) Action to be taken by Checking the need for LEMP protection. - Lightning protection expert 2) If needed, selection of suitable LPM using the risk assessment method. - owner The cost/benefit relation for the selected protection measures should be optimised using again the risk assessment method. As result are defined: - Lightning protection expert 2) - owner - LPL and the lightning parameters - LPZ and their boundaries LPM planning Definition of LPM: - Lightning protection expert - spatial shielding measures - owner - bonding networks - architect - earth termination systems - planners of internal systems - line shielding and routing - planners of relevant installations - shielding of incoming services - SPD system LPM design General drawings and descriptions - Engineering office or equivalent Preparation of lists for tenders Detailed drawings and time tables for the installation Installation of LPM including supervision Quality of installation - Lightning protection expert Documentation - installer of the LPM Possibly revision of the detailed drawings - engineering office - supervisor Approval of LPM Checking and documentation of the state of the system - Independent lightning protection expert - supervisor Recurrent inspections Ensuring the adequacy of the LPM - Lightning protection expert - supervisor 1) See IEC 62305-2. 2) With a broad knowledge of EMC and knowledge of installation practices. 62305-4 Ed. 1/CDV IEC – 23 – FIGURES LPZ 0 Antenna Mast or railing Electrical power line Boundary of LPZ 2 LPZ 2 LPZ 1 Boundary of LPZ 1 Equipment Water pipe Bonding location Telecommunication line Bonding of incoming services directly or by suitable SPD This Figure shows an example for dividing a structure into inner LPZ. All metal services entering the structure are bonded via bonding bars at the boundary of LPZ 1. In addition, the metal services entering LPZ 2 (e.g. computer room) are bonded via bonding bars at the boundary of LPZ 2. Figure 1 - General principle for the division into different LPZ 62305-4 Ed. 1/CDV IEC – 24 – Shield LPZ 1 I0 , H0 LPZ 0 LPZ 1 Shield LPZ 2 Shield (Housing) H1 H2 LPZ 2 Apparatus (victim) H0 SPD SPD 1/2 U1 , I1 U2 , I2 SPD 0/1 U0 , I0 Partial lightning current Figure 2a – Full LPM according to IEC 62305-4: Apparatus protected against conducted surges as well as against radiated magnetic fields LPS (No shielding) I0 , H0 LPZ 0 LPZ 1 H0 H0 H0 Apparatus (victim) Shield (Housing) SPD (SA) SPD (SB) SPD (MB) U2 , I2 U1 , I1 U0 , I0 Partial lightning current Figure 2b – Minimum LPM according to IEC 62305-4: Apparatus protected against conducted surges, but not against radiated magnetic fields. LPS (No shielding) I0 , H0 LPZ 0 LPZ 1 H0 H0 H0 Apparatus (victim) Shield (Housing) SPD (MB) U1 , I1 U0 , I0 Partial lightning current Figure 2c – LPS according to IEC 62305-3: Apparatus has no effective protection either against conducted surges or against radiated magnetic fields. Figure 2 – Protection against LEMP 62305-4 Ed. 1/CDV IEC – 25 – a b i1 , i 2 partial lightning currents Figure 3a, 3b – Interconnecting two LPZ 1 a) using SPD b) using shielded cables or shielded cable ducts Figure 3a shows two LPZ 1 connected by electrical or signal lines. Special care should be taken, if both LPZ 1 represent separate structures with separate earthing systems, spaced tens or hundreds of meters from each other. In this case a large part of the lightning current can flow along the connecting lines, which are not protected. Figure 3b shows, that this problem can be solved using shielded cables or shielded cable ducts to interconnect both LPZ 1, provided that the shields are able to carry the partial lightning current. The SPD can be omitted, if the voltage drop along the shield is not too high. 62305-4 Ed. 1/CDV IEC – 26 – c d c), d) – Interconnecting two LPZ 2 c) using SPD d) using shielded cables or shielded cable ducts Figure 3c shows two LPZ 2 connected by electrical or signal lines. Because the lines are exposed to the threat level of LPZ 1, SPD at the entry into each LPZ 2 are required. Figure 3d shows that such interference can be avoided and the SPD can be omitted, if shielded cables or shielded cable ducts are used to interconnect both LPZ 2. Figure 3 – Examples for interconnected lightning protection zones 62305-4 Ed. 1/CDV IEC a – 27 – b Figure 4a shows a structure powered by a transformer. If the transformer is placed outside the structure, only the low voltage lines entering the structure need protection by SPD. If the transformer should be placed inside the structure, the owner of the building often is not allowed to adopt protection measures on the high voltage side. Figure 4a – Transformer outside the structure Figure 4b shows that the problem can be solved extending LPZ 0 into LPZ 1, which requires again SPD at the low voltage side only . Figure 4b – Transformer inside the structure (LPZ 0 extended into LPZ 1) c d Figure 4c shows an LPZ 2 supplied by an electrical or signal line. This line needs two co-ordinated SPDs: one at the boundary of LPZ 1, the other at the boundary of LPZ 2. Figure 4c – Two co-ordinated SPD (0/1) and SPD (1/2) needed Figure 4d shows that the line can enter immediately into LPZ 2 and only one SPD is required, if LPZ 2 is extended into LPZ 1 using shielded cables or shielded cable ducts. However this SPD shall reduce the threat immediately to the level of LPZ 2. Figure 4d – Only one SPD (0/1/2) needed (LPZ 2 extended into LPZ 1) 62305-4 Ed. 1/CDV IEC – 28 – Figure 4 – Examples for extended lightning protection zones Bonding network Earth termination system All drawn connections are either bonded structure metal elements or bonding connections. Some of them may also serve to intercept, conduct and disperse the lightning current into the earth. Figure 5 – Example of a three-dimensional earthing system consisting of the bonding network interconnected with the earth termination system 62305-4 Ed. 1/CDV IEC 1 2 3 4 – 29 – building with meshed network of the reinforcement tower inside the plant stand-alone equipment cable tray Figure 6 - Meshed earth termination system of a plant 62305-4 Ed. 1/CDV IEC – 30 – 1 2 3 4 5 6 7 8 9 10 11 air termination conductor metal covering of the roof parapet steel reinforcing rods mesh conductors superimposed on the reinforcement joint of the mesh conductor joint for an internal bonding bar connection by welding or clamping arbitrary connection steel reinforcement in concrete (with superimposed mesh conductors) ring earth electrode (if any) foundation earth electrode a b typical distance of 5 m for superimposed mesh conductors typical distance of 1 m for connecting this mesh with the reinforcement Figure 7 – Utilising the reinforcing rods of a structure for equipotential bonding 62305-4 Ed. 1/CDV IEC 1 2 3 4 5 6 7 8 9 – 31 – electrical power equipment steel girder metal covering of the facade bonding joint electrical or electronic equipment bonding bar steel reinforcement in concrete (with superimposed mesh conductors) foundation earth electrode common inlet for different services Figure 8 – Equipotential bonding in a structure with a steel reinforcement 62305-4 Ed. 1/CDV IEC – 32 – Star configuration S Meshed configuration M Basic configuration Integration into bonding network Bonding network Bonding conductor Equipment Bonding point to the bonding network ERP Earthing reference point Ss Star point configuration integrated by star point Mm Meshed configuration integrated by mesh Figure 9 - Integration of electronic systems into the bonding network 62305-4 Ed. 1/CDV IEC – 33 – Combination 1 Combination 2 Integration into bonding network Bonding network Bonding conductor Equipment Bonding point to the bonding network ERP Earthing reference point Ss Star point configuration integrated by star point Mm Meshed configuration integrated by mesh Ms Meshed configuration integrated by star point Figure 10 - Combinations of integration methods of electronic systems into the bonding network 62305-4 Ed. 1/CDV IEC – 34 – Live conductor U ∆U I Loop area UP H , dH/dt ∆U Bonding bar I Partial lightning current U Surge voltage between live conductor and bonding bar UP Limiting voltage of SPD ∆U Inductive voltage drop on the bonding conductors H, dH/dt Magnetic field and its time derivative The surge voltage U between the live conductor and the bonding bar is higher than the protection level U p of the SPD, because of the inductive voltage drops ∆U at the bonding conductors (even if the maximum values of U P and ∆U do not necessarily appear simultaneously). Moreover, the partial lightning current flowing through the SPD induces additional voltage into the loop on the protected side of the circuit following the SPD. Therefore the maximum voltage endangering the connected equipment can be considerably higher then the protection level U P of the SPD. Figure 11 - Surge voltage between live conductor and bonding bar 62305-4 Ed. 1/CDV IEC – 35 – Annex A (informative) Basics for evaluation of electromagnetic environment in a LPZ This Annex supplies information for evaluation of electromagnetic environment inside LPZ, which can be used for protection against LEMP, but also for protection against electromagnetic interference. A.1 Harm to electrical and electronic systems from lightning A.1.1 Source of harm The primary source of harm is the lightning electromagnetic impulse (LEMP), especially the lightning current and its unattenuated magnetic field, which has the same waveshape as the lightning current. NOTE - For protection considerations the influence of the lightning electric field is usually of minor interest. A.1.2 Victim of harm The victims of harm are internal systems installed in or on a structure, which have only a limited inherent immunity against damage due to surges and due to magnetic fields. Systems outside on a structure may be endangered by the unattenuated magnetic field and possibly, if positioned in an exposed location, by lightning flashes to the structure. Systems inside a structure are endangered by the remaining attenuated magnetic field, by induced internal surges and by external surges transmitted by incoming lines. For details concerning the immunity of systems to be protected refer to relevant standards: • The immunity of the installation is defined in IEC 60664-1: Immunity level defined by the rated impulse withstand voltage 1,5-2,5-4-6 kV. • The immunity of apparatus is defined by test procedures in IEC 61000-4: The immunity against conducted surges is provided by a test according to IEC 61000-4-5 with test levels for voltage: 0,5-1-2-4 kV at 1,2/50 waveshape respectively for current: 0,25-0,5-1-2 kA at 8/20 waveshape The immunity against magnetic fields is provided by tests according to IEC 61000-4-9 with test levels: 100-300-1000 A/m at 8/20 waveshape and IEC 61000-4-10 (Test levels: 10-30-100 A/m at 1MHz). • The immunity of telecommunication equipment is defined in ITU-T K.20 and K.21 NOTE – Equipment, which meets the immunity requirements of the standards above, can contain internal SPD. The characteristics of these internal SPD can affect the co-ordination. A.1.3 Coupling mechanisms between victim and source of harm The victim of harm with its immunity level has to be made compatible with the source of harm. For this the coupling mechanisms are to be adequately controlled. This is achieved by the implementation of individually co-ordinated lightning protection zones (LPZ). 62305-4 Ed. 1/CDV IEC A.2 A.2.1 – 36 – Spatial shielding, line routing and line shielding General The magnetic field caused inside LPZ by lightning flashes to the structure or to ground nearby the structure can be reduced only by spatial shielding of the LPZ. Voltages and currents induced into the electronic system can be minimised either by spatial shielding or by line routing and shielding or by combining both methods. Figure A.1 gives an example of the LEMP situation in the case of lightning strike, showing a structure with the lightning protection zones LPZ 0, LPZ 1 and LPZ 2. The system to be protected is installed inside LPZ 2. The primary electromagnetic source of harm to the electronic system is the lightning current I 0 and the magnetic field H 0 . Along incoming services flow partial lightning currents. These currents as well as the magnetic field have the same waveshape. The lightning current to be considered here consists of a first stroke I f (10/350 waveshape) and subsequent strokes I s (0,25/100 waveshape). The current of the first stroke I f generates the magnetic field H f , and the current of the subsequent strokes I s generates the magnetic field H s . The magnetic induction effects are mainly determined by the rise of the magnetic field to the maximum value. As shown in Figure A.2 the rise period of H f can be characterised by a damped oscillating field of 25 kHz with the maximum value H f/max and the time to the maximum value T p/f of 10 µs. In the same way the rise period of H s can be characterised by a damped oscillating field of 1 MHz with the maximum value H s/max and the time to the maximum value T p/s of 0,25 µs. From this follows, that with respect to the magnetic induction effects, the magnetic field of the first stroke can be characterised by a typical frequency of 25 kHz and the magnetic field of the subsequent strokes can be characterised by a typical frequency of 1 MHz. Damped oscillating magnetic fields of these frequencies are defined for test purposes in IEC 61000-4-9 and IEC 610004-10. By installing magnetic shields and SPD at the interfaces of the LPZ, the original lightning effect defined by I 0 and H 0 is reduced to the immunity level of the victim. As shown in Figure A.1, the victim shall withstand the surrounding magnetic field H 2 and the conducted lightning currents I 2 and voltages U 2 . The reduction of I 1 to I 2 and of U 1 to U 2 are subject of annex C, whereas the reduction of H 0 to a sufficient low value of H 2 is considered here as follows: In case of grid-like spatial shields, it can be assumed that the waveshape of the magnetic field inside the LPZ (H 1 , H 2 ) is the same as the waveshape of the magnetic field outside (H 0 ). In Figure A.2 it is shown that the tests defined in IEC 61000-4-9 and IEC 61000-4-10 simulate, in a sufficient way, the rise of the magnetic field of the first stroke H f and of the subsequent strokes H s . NOTE - If the buildings or room containing electronic system are sufficiently shielded against the magnetic field by large volume shields, normally this measure will reduce the transient electric field to a sufficient low value. A.2.2 Grid-like spatial shields In practice, the large volume shields of LPZ are usually built by natural components of the structure such as metal reinforcement in ceilings, walls and floors, metal frames, metal roofs and facades. These components built up a grid-like spatial shield. An effective shielding requires typical mesh widths below 5 m. NOTE 1 – Therefore the shielding effect is negligible, if a LPZ 1 is created by a normal external LPS according to IEC 62305-3 with mesh widths and typical distances greater than 5 m. Otherwise a large steel frame building with many structural steel stanchions provides a significant shielding effect. 62305-4 Ed. 1/CDV IEC – 37 – NOTE 2 - Shielding in subsequent inner LPZs can be accomplished either by spatial room shielding measures, by closed metal racks or cabinets or by metal housing of the apparatus. Figure A.3 shows, in principle, how metal reinforcement in concrete and metal frames (for metal doors and possibly shielded windows) can be built to a large volume shield for a building or a room. Electronic systems shall be positioned only inside a safety volume respecting safety distances from the shield of the LPZ (see Figure A.4). The reason are substantial high values of the magnetic field close to the shield, because partial lightning currents could flow in the shield (especially LPZ 1). A.2.3 Line routing and line shielding Once spatial shielding of a LPZ is defined, the voltages or currents induced into the electronic system can be further reduced by suitable line routing (thus minimising the induction loop area) or by the use of shielded cables or cable ducts (thus minimising the induction effects inside). Figure A.5 shows examples for spatial shielding, for line routing and shielding and for combining both methods. The lines and cables of electronic systems are to be led as close to the metal components of the bonding network as possible. It is advantageous to embed the lines and cables into metal enclosures of the bonding network, for example U-shaped conduits or tubes (see also IEC 61000-5-2). Close to the shield of LPZ (especially LPZ 1) particular attention shall be paid to the installation of lines and cables due to the substantial value of the magnetic field. If lines running between separate structures are to be protected, they should be laid inside metal cable ducts, which shall be bonded at both ends to the bonding bars of the separate structures. If the cable shields (bonded at both ends as said before) are able to carry the foreseeable partial lightning current, additional metal cable ducts are not needed. Voltages and currents induced into loops built up by installations result in conducted surges (common mode) to the electronic system. For the calculation of these magnetically induced voltages and currents see A.4. Figure A.6 shows an example for a big office building: • Shielding is achieved by steel reinforcement and metal facades for LPZ 1 and by shielded cabinets for highly sensitive electronic systems in LPZ 2. In order to be able to install a narrow meshed bonding system, several bonding terminals are provided in every room. • LPZ 0 is extended into LPZ 1 to house a power supply of 20 kV, because the installation of SPD on the high voltage power side immediately at the entrance was not possible in this special case. A.3 A.3.1 Magnetic field inside LPZ Approximation for the magnetic field inside LPZ If an individual theoretical (see A.3.2) or experimental (see A.3.3) investigation of the shielding effectiveness is not done, the attenuation shall be evaluated as follows. A.3.1.1 Grid-like spatial shield of LPZ 1 in case of direct lightning strikes The shield of a building (shield surrounding LPZ 1) can be a part of an external LPS, and therefore lightning currents will flow along it in case of a direct lightning strike. This situation is shown in Figure A.7 assuming, that the lightning hits the structure at an arbitrary point of the roof. 62305-4 Ed. 1/CDV IEC – 38 – For the magnetic field strength H 1 at an arbitrary point inside of LPZ 1 the following formula applies: H 1 = k H · I 0 · w / (d w · d r ) (A/m) where d r (m) d w (m) I 0 (A) kH 1 / m ( ) w (m) shortest distance between the point considered and the roof of shielded LPZ 1 shortest distance between the point considered to the wall of shielded LPZ 1 lightning current in LPZ 0 A configuration factor. k H = 0,01 1 / m ( ) mesh width of the grid-like shield of LPZ 1 From this follows for the maximum value of the magnetic field in LPZ 1 (considering NOTE) • caused by the first stroke: H1/f/max = k H · I f/max · w / (dw ·√d r ) (A/m) • caused by the subsequent strokes: H1/s/max = k H · I s/max · w / (dw ·√d r ) (A/m) where I f/max (A) I s/max (A) maximum value of the first stroke current according to the protection level maximum value of the subsequent stroke currents according to the protection level NOTE – The field is reduced by a factor of 2, if a meshed bonding network according to clause 5.2 is installed. These magnetic field values are valid only for a safety volume V s inside the grid-like shield with a safety distance d s/1 from the shield (see Figure A.4) d s/1 = w (m) Examples As an example three typical grid-like shields may be defined, having the dimensions given in Table A.1. For their grid-like shield of copper an average mesh width of w = 2 m is assumed. This results in a safety distance d s/1 = 2,0 m defining the safety volume V s . The values for H 1/max valid inside V s are calculated for i0/max = 100 kA and shown in Table A.1. The distance to the roof is half times the height: d r = H/2. The distance to the wall is half times the length: d w = L/2 (centre) or equal to: d w = d s/1 (worst case near the wall). Table A.1 – Examples for i 0/max = 100 kA and w = 2 m Type of shield LxW xH H 1/max (centre) H 1/max (d w = d s/ 1 ) m A/m A/m 1 10 x 10 x 10 179 447 2 50 x 50 x 10 36 447 3 10 x 10 x 50 80 200 62305-4 Ed. 1/CDV IEC A.3.1.2 – 39 – Grid-like spatial shield of LPZ 1 in case of nearby lightning strikes The situation in case of a nearby lightning strike is shown in Figure A.8. The incident magnetic field around the shielded volume of LPZ 1 can be approximated as a plane wave. The shielding factor SF of grid-like spatial shields for a plane wave is given in Table A.2. Table A.2 - Magnetic attenuation of grid-like spatial shields for a plane wave Material SF (dB) (see NOTE 1 and 2) 25 kHz (valid for the first stroke) 1 MHz (valid for subsequent strokes) 20 · log(8,5/w) 20 · log(8,5/w) copper or aluminium steel (see NOTE 3) 20 • log [ ( 8,5 / w ) / 1 + 18 • 10 / r ] -6 w mesh width of the grid-like shield (m) r radius of a rod of the grid-like shield (m) 2 20 · log(8,5/w) NOTE 1 - SF=0 in case of negative results of the formulae NOTE 2 - SF increases by 6 dB, if a meshed bonding network according to clause 5.2 is installed. NOTE 3 - permeability µ r ≈ 200 The incident magnetic field H 0 shall be calculated as H 0 = I 0 / (2 · π · s a ) (A/m) where I 0 (A) lightning current in LPZ 0 A s a (m) distance between the point of strike and the centre of the shielded volume. From this follows for the maximum value of the magnetic field in LPZ 0 • caused by the first stroke: H0/f/max = If/max / (2 · · sa) (A/m) • caused by the subsequent strokes: H0/s/max = Is/max / (2 · · sa) (A/m) where I f/max (A) I s/max (A) maximum value of the lightning current of the first stroke according to the protection level chosen maximum value of the lightning current of the subsequent strokes according to the protection level chosen. The reduction of H 0 to H 1 inside LPZ 1 can be derived using the SF-values given in Table A.2: H 1/max = H 0/max / 10 where SF/20 (A/m) 62305-4 Ed. 1/CDV IEC SF (dB) H 0/max (A/m) – 40 – shielding factor evaluated from the formulae of Table A.2 magnetic field in LPZ 0 From this follows for the maximum value of the magnetic field in LPZ 1 SF/20 (A/m) SF/20 (A/m) • caused by the first stroke: H 1/f/max = H 0/f/max / 10 • caused by the subsequent strokes: H 1/s/max = H 0/s/max / 10 These magnetic field values are valid only for a safety volume V s inside the grid-like shield with a safety distance d s/2 from the shield (see Figure A.4) d s/2 = w · SF / 10 (m) for SF ≥ 10 d s/2 = w for SF < 10 where SF (dB) w (m) shielding factor evaluated from the formulae of Table A.2 mesh width of the grid-like shield. For additional information about the calculation of the magnetic field strength inside grid-like shields in case of nearby lightning strikes (see A.3.3). Examples The magnetic field strength H 1/max inside LPZ 1 in case of nearby lightning strikes depends on: the lightning current I 0/max , the shielding factor SF of the shield of LPZ 1 and the distance s a between the lightning channel and the centre of LPZ 1 (see Figure A.8). The lightning current I 0/max depends on the LPL chosen (see IEC 62305-1). The shielding factor SF (Table A.2) is mainly a function of the mesh width of the grid-like shield. The distance s a is either • a given distance between the centre of LPZ 1 and an object nearby (e.g. a mast) in case of a lightning strike to this object, or • the minimum distance between the centre of LPZ 1 and the lightning channel in case of a lightning strike to ground near to LPZ 1. The worst case condition then is the highest current i 0/max combined with the closest distance s a possible. As shown in Figure A.9, this minimum distance s a is a function of height H and length L (respectively width W) of the structure (LPZ 1) and of the rolling sphere radius R corresponding to I 0/max (Table A.3), defined from the electro-geometric model (see IEC 62305-1). The distance can be calculated as s a = 2 RH − H 2 + L / 2 for H < R sa = R + L / 2 for H ≥ R NOTE – For distances smaller than this minimum value the lightning strikes directly the structure. Three typical shields may be defined, having the dimensions given in Table A.4. For their grid-like shield of copper an average mesh width of w = 2 m is assumed. This results in a shielding factor SF 62305-4 Ed. 1/CDV IEC – 41 – = 12,6 dB and in a safety distance d s/2 = 2,5 m defining the safety volume V s . The values for H 0/max and H 1/max assumed to be valid everywhere inside Vs are calculated for I 0/max = 100 kA and shown in Table A.4. Table A.3 – Rolling sphere radius corresponding to maximum lightning current Protection level Maximum lightning current I 0/max Rolling sphere radius R kA m I 200 313 II 150 260 III - IV 100 200 Table A.4 – Examples for i 0/max = 100 kA and w = 2 m corresponding to SF = 12,6 dB Type of shield A.3.1.3 LxWxH sa H 0/max H 1/max m m A/m A/m 1 10 x 10 x 10 67 236 56 2 50 x 50 x 10 87 182 43 3 10 x 10 x 50 137 116 27 Grid-like spatial shields of LPZ 2 and higher In the grid-like shields of LPZ 2 and higher no essential partial lightning currents will flow. Therefore in a first approach the reduction of H n to H n+1 inside LPZ n+1 can be evaluated as in clause A 3.1.2 for nearby lightning strikes: H n+1 = H n / 10 SF/20 (A/m) where SF (dB) H n (A/m) shielding factor from Table A.2 magnetic field inside LPZ n (A/m). NOTE – Evaluation of H n = H 1 : In case of lightning strikes direct to the grid-like shield of LPZ 1 see A 3.1.1 and Figure A.7, in case of lightning strikes nearby to LPZ 1 see A 3.1.2 and Figure A.8, . These magnetic field values are valid only for a safety volume V s inside the grid-like shield with a safety distance d s/2 from the shield (as defined in A 3.1.2 and shown in Figure A.4). A.3.2 Theoretical evaluation of the magnetic field due to direct lightning strikes In A.3.1.1, the formulae for the assessment of the magnetic field strength H 1/max are based on numerical magnetic field calculations for three typical grid-like shields shown in Figure A.9. For these calculations a lightning strike to one of the edges of the roof was assumed. The lightning channel was simulated by a vertical conducting rod of a length of 100m above the roof. The ground was simulated by an ideally conducting plate. For the calculation the magnetic field coupling of every rod of the grid-like shield with all other rods including the simulated lightning channel was regarded, resulting in an equation system for the calculation of the lightning current distribution in the grid. From this current distribution the magnetic field strength inside the shield was derived. It was assumed that the resistance of the rods can be neglected. Therefore the current distribution in the grid-like shield and the magnetic field strength are independent from the frequency. Also capacitive coupling was neglected, so that transient effects did not appear. 62305-4 Ed. 1/CDV IEC – 42 – For the grid-like shield type 1 shown in Figure A.10, some results are presented in Figures A.11 and A.12. In all cases a maximum lightning current i o/max = 100 kA was assumed. In both figures H 1/max is the maximum magnetic field strength in a point, derived from its components H x, H y and H z H 1 / max = H x2 + H y2 + H z2 In Figure A.11 H 1/max is calculated along a straight line starting from the point of strike (x=y=0, z=10m) and ending in the centre point of the volume (x=y=5m, z=5m). H 1/max is plotted as a function of the x-co-ordinate of a point on this line. Parameter is the mesh width w of the grid-like shield. In Figure A.12 H 1/max is calculated for two points inside the shield (point A: x=y=5m, z=5m; point B: x=y=3m, z=7m). The result is plotted as a function of the mesh width w. Both figures show the influence of the main parameters governing the magnetic field distribution inside a grid-like shield: the distance from the wall or the roof and the mesh width. In Figure A.11 it should be observed that along other lines through the volume of the shield there may be zero-axis crossings and sign changes of the components of the magnetic field strength H 1/max . The formulae in A.3.1.1 are therefore first order approximations of the real more complicated magnetic field distribution inside a grid-like shield. A.3.3 Experimental evaluation of the magnetic field due to direct lightning strikes Besides the theoretical evaluations of the magnetic fields inside shielded structures, measurements could be performed. Figure A.13 shows a proposal of the simulation of a direct lightning strike to an arbitrary point of a shielded structure by the use of a lightning current generator. Normally, such tests can be done as low level tests where the waveshape of the simulated lightning current shall be identical to the original lightning current. A.4 Calculation of induced voltages and currents Only rectangular loops according to Figure A.14 are considered. Loops with other shapes should be transformed into the rectangular configuration with the same loop area. A.4.1 Situation inside LPZ 1 in case of direct lightning strikes For the magnetic field H 1 inside volume V s of LPZ 1 applies (see A.3.1.1): H 1 = k H · I 0 · w / (d w · d r ) (A/m) For the open circuit voltage u oc applies u oc = µo · b · ln(1 + l/d l/w ) · k H · ( w / d l/r )· dI 0 / dt (V) During the front time T 1 the maximum value U oc/max arises U oc/max = µo · b · ln(1 + l/d l/w ) · k H · ( w/ d l/r )· I 0/max /T 1 (V) where 62305-4 Ed. 1/CDV IEC – 43 – -7 µo b (m) d l/w (m) d l/r (m) I 0 (A) I 0/max (A) kH 1 / m l (m) T 1 (s) w (m) ( ) is equal to 4π · 10 (V·s)/(A·m) width of the loop distance of the loop from the wall of the shield, where d l/w ≥ d s/1 average distance of the loop from the roof of the shield lightning current in LPZ 0 A maximum value of the lightning current stroke in LPZ 0 A configuration factor. k H = 0,01 1 / m length of the loop front time of the lightning current stroke in LPZ 0 A mesh width of the grid-like shield ( ) For the short circuit current I sc applies, if the ohmic resistance of the wires is neglected (worst case), applies I sc = µo · b · ln(1 + l/d l/w ) · k H · (w/ d l/r )· I 0 / L (A) The maximum value I sc/max is given by I sc/max = µo · b · ln(1 + l/d l/w ) · k H · (w/ d l/r )· I o/max / L (A) where L (H) self inductance of the loop. For rectangular loops the self inductance L can be calculated from L = {0,8 l 2 + b2 - 0,8 ( l + b ) + 0,4 • l • ln (2 b/ r ) / 1 + + 0,4 • b • ln ( 2 l/ r ) / 1 + 1 + ( l / b )2 } • 10 - 6 1 + ( b / l )2 (H) where r (m) radius of the loop wire For the voltage and current induced by the magnetic field of the first stroke (T 1 = 10 µs) applies U oc/f/max = 1,26 · b · ln(1 + l/d l/w ) · (w/ d l /r )· I f/max (V) -6 I sc/f/max = 12,6· 10 · b· ln(1 + l/dl/w )· (w/ d l / r )· I f/max /L (A) For the voltage and current induced by the magnetic field of the subsequent strokes (T 1 = 0,25 µs) applies U oc/s/max = 50,4 · b · ln(1 + l/d l/w ) · (w/ d l / r )· I s/max (V) -6 I sc/s/max = 12,6· 10 · b· ln(1 + l/d l/w )· (w/ d l / r )· I s/max/L (A) where I f/max (kA) maximum value of the current of the first stroke I s/max (kA) maximum value of the current of the subsequent strokes A.4.2 Situation inside LPZ 1 in case of nearby lightning strikes The magnetic field H 1 inside volume V s of LPZ 1 is assumed to be homogeneous (see A.3.1.2). 62305-4 Ed. 1/CDV IEC – 44 – For the open circuit voltage U oc applies U oc = µo · b · l · dH 1 / dt (V) During the front time T 1 the maximum value u oc/max , arises U oc/max = µo · b · l · H 1/max / T 1 (V) where µo -7 b (m) H 1 (A/m) H 1/max (A/m) l (m) T 1 (s) is equal to 4 π · 10 (V·s)/(A·m) width of the loop time dependent magnetic field inside LPZ 1 maximum value of the magnetic field inside LPZ 1 length of the loop front time of the magnetic field, identical with the front time of the lightning current stroke For the short circuit current I sc applies, if the ohmic resistance of the wires is neglected (worst case), applies I sc = µo · b · l · H 1 / L (A) The maximum value I sc/max, is given by I sc/max = µo · b · l · H 1/max / L (A) where L (H) self inductance of the loop (for the calculation of L see c A.4.1). For the voltage and current induced by the magnetic field H 1/f of the first stroke (T 1 = 10 µs) applies U oc/f/max = 0,126 · b · l · H 1/f/max (V) I sc/f/max = 1,26 · 10 -6 · b · l · H 1/f/max / L (A) For the voltage and current induced by the magnetic field H 1/s of the subsequent strokes (T 1 = 0,25 µs) applies U oc/s/max = 5,04 · b · l · H 1/s/max I sc/s/max = 1,26 · 10 -6 (V) · b · l · H 1/s/max/L (A) where H 1/f/max (A/m) maximum of the magnetic field inside LPZ 1 due to the first stroke H 1/s/max (A/m) maximum of the magnetic field inside LPZ 1 due to the subsequent strokes. 62305-4 Ed. 1/CDV IEC A.4.3 – 45 – Situation inside LPZ 2 and higher The magnetic field H n inside LPZ n for n ≥ 2 is assumed to be homogeneous (see A.3.1.3). Therefore the same formulae for the calculation of induced voltages and currents apply as given in A.3.1.2, where H 1 is to be substituted by H n . 62305-4 Ed. 1/CDV IEC – 46 – I 0 , H 0 (LEMP) Shield LPZ 1 LPZ 0 LPZ 1 Shield LPZ 2 H1 H2 LPZ 2 Apparatus H0 SPD SPD 1/2 SPD 0/1 (victim) Shield (Housing) U2 , I2 U1 , I1 U0 , I0 Partial lightning current 1. Primary source of harm is LEMP defined from parameters according to LPL I to IV: IEC 62305-1 I0 H0 impulse 10/350 µs (and 0,25/100 µs) impulse 10/350 µs (and 0,25/100 µs) 200-150-100-100 kA derived from I 0 2. Immunity of power installation defined from installation category I to IV: IEC 60664-1 U Installation category I to IV 6-4-2,5-1,5 kV 3. Immunity of apparatus (victim) defined from its immunity against conducted (U,I) and radiated (H) lightning effects: IEC 61000-4-5 IEC 61000-4-9 U OC I SC H IEC 61000-4-10 H impulse 1,2/50 µ s impulse 8/20 µs impulse 8/20 µ s, (damped oscillation 25kHz),T P = 10 µs (impulse 0,2/0,5 µs), damped oscillation 1MHz,T P = 0,25 µs 4-2-1-0,5 kV 2-1-0,5-0,25 kA 1000-300-100 A/m 100-30-10 A/m Figure A.1 – LEMP situation due to lightning strike 62305-4 Ed. 1/CDV IEC – 47 – Basic standard: IEC 61000-4-9 Figure A.2a - Simulation of the rise of the field of the first stroke (10/350 µs) by a single impulse 8/20 µs (damped 25kHz oscillation) Basic standard: IEC 61000-4-10 Figure A.2b - Simulation of the rise of the field of the subsequent stroke (0,25/100 µs) by damped 1MHz oscillations (multiple impulses 0,2/0,5 µs) NOTE 1 – Although the definitions of the time to the maximum value T P and the front time T 1 are different, for a suitable approach their numerical values are taken as equal here. NOTE 2 – The relation of the maximum values is H f /max / H s/max = 4 : 1 Figure A.2 – Simulation of the rise of magnetic field by damped oscillations 62305-4 Ed. 1/CDV IEC – 48 – • welded or clamped at every rod and at the crossings NOTE – In practice, it is not possible for extended structures to be welded or clamped at every point. However, most of the points are naturally connected by direct contacts or by additional wiring. A practical approach therefore could be a connection at about every 1 m. Figure A.3 – Large volume shield built by metal reinforcement and metal frames 62305-4 Ed. 1/CDV IEC – 49 – shield Volume V s for electronic system Cross-section A - A Shield NOTE – The volume V s shall keep a safety distance d s/1 or d s/ 2 from the shield of LPZ n. Figure A.4 – Volume for electrical and electronic systems inside an inner LPZ n 62305-4 Ed. 1/CDV IEC – 50 – 1 Equipment 2 Line a (e.g. power line) 3 Line b (e.g. signal line) 4 Induction loop area Figure A.5a - Unprotected system 1 Equipment 2 Line a (e.g. power line) 3 Line b (e.g. signal line) 4 Spatial shield Figure A.5b - Reducing the magnetic field inside of an inner LPZ by its spatial shield 1 Equipment 2 Line a (e.g. power line) 3 Line b (e.g. signal line) 4 Line shielding Figure A.5c - Reducing the influence of field on lines by line shielding 1 Equipment 2 Line a (e.g. power line) 3 Line b (e.g. signal line) 4 Minimised loop area Figure A.5d - Reducing the induction loop area by suitable line routing Figure A.5 - Reducing induction effects by line routing and shielding measures 62305-4 Ed. 1/CDV IEC – 51 – Metal component on the roof Equipment on the roof Interception mesh Shielded cabinet Camera Bonding terminals Metal facade Steel reinforcement in concrete Ground level Sensitive electronic equipment Steel reinforcement Extraneous metal services Telecom lines Extended LPZ 0 Car parking 0,4 kV power line 20 kV power line Metal cable conduit (extended LPZ 0) Foundation earthing electrode • equipotential bonding ± surge protective device (SPD) Figure A.6 – Example of an LPM for an office building 62305-4 Ed. 1/CDV IEC – 52 – Roof Wall Ground level Inside LPZ 1 H 1 = k H · i 0 · w 1 / (d w d·r Inside LPZ 2 H 2 = H 1 / 10 ) SF2/20 Figure A.7 – Evaluation of the magnetic field values in case of a direct lightning strike 62305-4 Ed. 1/CDV IEC – 53 – I0 No shield H o = i o / (2 · π · s a ) Inside LPZ 1 H 1 = H 0 / 10 SF1/20 Inside LPZ 2 H 2 = H 1 / 10 SF2/20 Figure A.8 – Evaluation of the magnetic field values in case of a nearby lightning strike 62305-4 Ed. 1/CDV IEC – 54 – I0/max Figure A.9 – Distance s a depending on rolling sphere radius and structure dimensions 62305-4 Ed. 1/CDV IEC – 55 – mesh width Type 1 10m x 10m x 10m Type 2 50m x 50m x 10m Type 3 10m x 10m x 50m Figure A.10 – Types of grid-like large volume shields I 0/max = 100 kA Figure A.11 – Magnetic field strength H 1/max inside a grid-like shield type 1 62305-4 Ed. 1/CDV IEC – 56 – I 0/max = 100 kA Figure A.12 – Magnetic field strength H 1/max inside a grid-like shield type 1 62305-4 Ed. 1/CDV IEC – 57 – Multiple feeder Simulation of the close part of the lightning channel (in the range of 10 m) Lightning current generator Magnetic field probe Shield of structure Earth electrode multiple connected with the shield Figure A.13a – Test arrangement U: typical some 10 kV C: typical some 10 nF Figure A.13b – Lightning current generator Figure A.13 – Low-level test to evaluate the magnetic field inside a shielded structure 62305-4 Ed. 1/CDV IEC – 58 – Figure A.14 – Voltages and currents induced into a loop built by lines 62305-4 Ed. 1/CDV IEC – 59 – Annex B (informative) Implementation of LEMP protection measures in existing structures B.1 Checklist In existing structures suitable protection measures against lightning effects need to take into account the given construction and conditions of the structure and the existing electrical and electronic systems. A checklist facilitates risk analysis and selection of the most suitable protection measures. For existing structures in particular, a systematic layout is to be set up for the zoning concept and for earthing, bonding, line routing and shielding. The checklist given in Tables B.1 to B.4 should be used to collect the required data of the existing structure and its installations. Based on these data a risk assessment according to IEC 62305-2 shall be performed to determine the need of protection and, if so, to identify the most cost-effective protection measures. NOTE – For further information see IEC 60364-4-444 B.2 Integration of new electronic systems into existing structures When adding new electronic systems to an existing installation, the existing installation might restrict the protection measures that can be employed. Figure B.1 shows an example where an existing installation, shown on the left, is interconnected to a new installation, shown on the right. The existing installation has restrictions on the protection measures that can be employed. However design and planning of the new installation can allow for all necessary protection measures to be employed. B.2.1 Overview of possible protection measures Power supply Existing mains supply (Figure B.1 no 1) in the structure is very often of the type TN-C, which can cause power frequency interference. Such interference can be avoided by isolating interfaces (see below). If a new mains supply (Figure B.1 no 2) is installed, type TN-S is strongly recommended. Surge protective devices To control lightning created conducted surges on lines, SPD shall be installed at the entry into any LPZ and possibly at the equipment to be protected (Figure B.1 no 3 and Figure B.2). Isolating interfaces To avoid interferences, isolating interfaces between existing and new equipment can be used: Class II isolated equipment (Figure B.1 no 5), isolation transformers (Figure B.1 no 6), fibre optic cables or optical couplers (Figure B.1 no 7). Line routing and shielding Large loops in line routing might lead to very high induced voltages or currents. They could be avoided by adjacent routing of electrical and signal lines (Figure B.1 no 8) minimising the loop area. 62305-4 Ed. 1/CDV IEC – 60 – It is recommended to use shielded signal lines where permissible. Especially for extended structures additional shielding for example by bonded metal cable ducts (Figure B.1 no 9) is also recommended. All these shields shall be bonded at both ends. Line routing and shielding measures become the more important, the smaller the shielding effectiveness of the spatial shield of LPZ 1 and the larger the loop area is. Spatial shielding Spatial shielding of LPZ against lightning magnetic field requires typical mesh widths below 5m. A LPZ 1 created by a normal external LPS according to IEC 62305-3 (Air-termination, downconductor and earth termination system) has mesh widths and typical distances greater than 5 m. Therefore its shielding effect is negligible. If higher shielding effectiveness is required, the external LPS shall be upgraded (see clause B.7). LPZ 2 and higher usually requires spatial shielding to be able to protect sensitive electronic systems. Bonding Equipotential bonding for lightning currents with frequencies up to several MHz requires a meshed low impedance bonding network with typical mesh width of 5 m. All services entering a LPZ should be bonded directly or by suitable SPD as close as possible at the boundary of LPZ. If in existing structures these conditions cannot be fulfilled, other suitable protective measures should be provided. B.2.2 Establishment of LPZ for electrical and electronic systems Depending on number, type and sensitivity of the electrical and electronic system, suitable inner LPZ are defined, from small local zones (down to the housing of a single electronic equipment) up to large integral zones (finally extended to the whole building volume). Figure B.2 shows the principles of typical LPZ layout for protection of electronic systems providing different solutions suitable especially for existing structures: Figure B.2a shows the installation of a single LPZ 1, creating a protected volume inside the whole structure, for quite robust electronic systems. • This LPZ 1 could be created by an LPS according to IEC 62305-3 consisting of an external LPS (Air-termination, down-conductor and earth termination system) and an internal LPS (Lightning equipotential bonding, compliance of the safety distance). • The external LPS protects LPZ 1 against direct lightning strikes, but the magnetic field inside LPZ 1 remains nearly unattenuated (air terminations and down-conductors have mesh widths and typical distances greater than 5 m, therefore the spatial shielding effect is negligible as explained above). If the risk of direct lightning strikes is very low, the external LPS can be omitted. • The internal LPS requires bonding of all services entering the structure at the boundary of LPZ 1, which includes the installation of adequate SPD for all electrical and signal lines. By this measure the lightning created conducted surges on the incoming services are controlled. • If significant attenuation of the original lightning magnetic field inside LPZ 1 is required, this can be achieved by integrating the natural metal components of the structure into the external LPS creating a grid-like spatial shield of LPZ 1 (see B.7). Its shielding effectiveness can be calculated according to A.4 and A.5. 62305-4 Ed. 1/CDV IEC • – 61 – Isolating interfaces could be useful inside LPZ 1 in order to avoid low-frequency interference. Figure B.2b shows the installation of an integral large volume LPZ 2 inside LPZ 1 for quite sensitive electronic systems. The grid-like spatial shield of LPZ 2 provides a significant attenuation of the lightning magnetic field. Here the SPD for all electrical and signal lines, coming from LPZ 0 and entering LPZ 2 immediately, are to be fitted at the transition from LPZ 0 via LPZ 1 to LPZ 2 according to annex C. Figure B.2c shows the installation of individual LPZ 2 inside LPZ 1. Here additional SPD for the electrical and signal lines at the boundary of each LPZ 2 are to be installed. These SPDs should be co-ordinated with the SPD at the boundary of LPZ 1 according to annex C. Figure B.2d shows the installation of several LPZ 2 with quite large volumes for all sensitive electronic systems. The individual LPZ 2 are interconnected by shielded cable ducts creating one continuous LPZ 2. Therefore only one set of SPD for the electrical and signal lines, coming from LPZ 0 and entering LPZ 2 via a cable duct, is necessary, corresponding to the situation in Figure B.2b. B.3 Upgrading of power supply and cable installation inside the structure Existing mains supply in old structures (Figure B.1 no 1) are very often of the type TN-C. Possible 50/60 Hz interference due to the connection of earthed signal lines with PEN conductors can be avoided by the following measures: • Isolating interfaces using Class II electrical equipment or double insulated transformers. This can be a solution, if there are only few electronic equipment (see B.5) • Installation of a new power supply of type TN-S (Figure B.1 no 2). This is the recommended solution, especially for a large number of electronic equipment. The requirements of earthing, bonding and line routing should be fulfilled. B.4 Protection by surge protective devices To control lightning created conducted surges on electrical lines, SPD according to annex C should be installed at the entry into any inner LPZ (Figure B.1 no 3 and Figure B.2). Within the building, an uncoordinated application of SPD can lead to malfunction or damage of the electronic system, especially when local SPD or SPD within the equipment prevent the proper function of the SPD at the entrance of the building. In order to maintain the quality of the protection measures, it should be necessary to document the location of all installed SPD. B.5 Protection by isolating interfaces Power frequency interference currents through the equipment and its connected signal lines can be caused either by large loops or by the lack of a sufficiently low impedance bonding network. To prevent such interference (mainly in TN-C installations), the suitable separation between existing and new installations can be achieved using isolating interfaces, such as • Class II isolated equipment (i.e. double isolation without PE-conductor) 62305-4 Ed. 1/CDV IEC • isolation transformer • metal-free fibre optic cables • optical couplers. – 62 – For the isolating interfaces used against lightning induced overvoltages enhanced withstand voltage is required. A withstand voltage of about 5 kV for a waveshape 1,2/50 can be expected. Protection of such interfaces against higher overvoltages - if needed - has to be performed by SPD, which operate just below the withstand voltage. Otherwise SPD with much lower operating or limiting voltages could violate safety requirements. NOTE - Care should be taken that metal equipment enclosures do not have accidental galvanic connection to the bonding network or to other metal parts. They shall be isolated from them. This is given in most of the situations, since electronic equipment installed in domestic rooms or offices is linked to the earth references through their connection cables only. B.6 Protection measures by line routing and shielding Suitable line routing and shielding are effective measures to reduce overvoltages. These measures are especially important, if the spatial shielding effectiveness of LPZ 1 is negligible. In this case, the following principles provide high protection against the effects of LEMP: • Minimising of induction loop area • Powering new equipment from the existing mains should be avoided, because it creates a large enclosed induction loop area, which will increase significantly the risk of isolation damage. Further large loops can be avoided by adjacent routing of electrical and signal lines (Figure B.1 no 8). • Use of shielded cables or metal cable ducts • It is recommended to use shielded signal lines bonding the shield at least at both ends. Additional shielding is possible by bonded metal plates or metal cable ducts with well interconnected sections. The connections have to be performed by bolting of overlapping parts or by the use of bonding conductors. In order to keep the impedance of the cable duct low, multiple screws or strips have to be distributed over the perimeter of the cable duct (see IEC 61000-5-2). Examples of good line routing and shielding techniques are given in figures B.3 and B.4. For signal connections of more than 10 m between electronic equipment within general areas, that are not specifically designated for electronic systems, it is recommended to use balanced signal lines with suitable galvanic isolation ports, e.g. by the use of optical couplers, signal isolation transformers or isolation amplifiers. The additional use of triaxial cables can be advantageous. B.7 Upgrading of an existing LPS for spatial shielding of LPZ 1 An existing LPS according to IEC 62305-3 around LPZ 1 can be upgraded by: • integrating existing metal facades and roof into the external LPS; • using the reinforcing bars from the topmost reinforced concrete roof down through the walls to the earth termination of the structure, provided that electrical continuity can be assured; 62305-4 Ed. 1/CDV IEC – 63 – • reducing the spacing of the down conductors and reducing the mesh size of the air termination system typically below 5 m; • installation of flexible bonding conductors across the expansion joints between adjacent but structurally separated reinforced blocks. B.8 Protection by a bonding network Existing power frequency earthing systems might not give satisfactory equipotentialisation for lightning currents with frequencies up to several MHz, because their impedance is too high at those frequencies. Even an LPS according to IEC 62305-3, which includes lightning equipotential bonding as mandatory part of the internal LPS, might not be sufficient for sensitive electronic systems: The bonding system with mesh widths and typical distances greater than 5 m might have too high impedance. A low impedance bonding network with typical mesh width of 5 m and below is strongly recommended. In general the bonding network should not be used either as a power return path or as a signal return path. Therefore the PE conductor should be integrated into the bonding network, the PEN conductor should not. Direct bonding of a functional earthing conductor to a low impedance bonding network is allowed, because in this case the interference coupling into electrical or signal lines will be very low. No direct bonding is allowed to the PEN-conductor or to other metal parts connected to it, in order to avoid power frequency interference in the electronic system. B.9 Protection measures for externally mounted equipment Examples for externally mounted equipment are sensors of any kind including aerials, meteorological sensors, surveillance TV cameras, exposed sensors on process plants (pressure, temperature, flow rate, valve position, etc.) and any other electrical, electronic or radio equipment on external positions on structures, masts and process vessels. B.9.1 Protection of the external equipment Wherever possible, the equipment should be brought into LPZ O B using for example a local air terminal to protected it against direct lightning strike (see Figure B.5). On tall structures, the rolling sphere method (see IEC 62305-3) should be applied to equipment on top and sides of the building to determine whether a direct strike is possible, and air terminations should be placed accordingly. In many cases hand rails, ladders, pipes etc. can well perform the function of an air termination. All equipment except some forms of aerials, can be protected in this manner. Aerials sometimes have to be placed in exposed positions because their performance is adversely affected by lightning conductors nearby. Some aerial designs are inherently self-protecting because only well earthed conductive elements are exposed to lightning strike. Other types, not so well protected, might need SPD on their feed cables to prevent excessive transients from flowing down the cable to the receiver or the transmitter. However when an external LPS is available, the support of aerials should be bonded to it. B.9.2 Reduction of overvoltages in cables High induced voltages and currents can be prevented using bonded ducting, trunks or metal tubes. All cables leading to the specific equipment should leave the cable duct at a single point. Maximum advantage should be taken of the inherent shielding properties of the structure itself by running cables within tubular components if possible. Where this is not possible, as in the case of process 62305-4 Ed. 1/CDV IEC – 64 – vessels, cables should run on the outside but close to the structure and making most use of natural shielding provided by metal pipes, steel rung ladders and any other well bonded conducting material (Figure B.6). On masts which use L-shaped corner members (Figure B.7) cables should be placed in the inside corner of the L for maximum protection. B.10 Upgrading of interconnections between structures Lines interconnecting separate structures are either • isolating (metal free fibre optic cables) or • metallic (e.g. wire pairs, wave guides, coaxial cables, multicores, but also fibre optic cables with continuous metal components). Protection requirements depend on the type of the line, the number of lines, and whether the earth termination systems of the structures are interconnected. B.10.1 Isolating lines If metal-free fibre optic cables (i.e. without metal armouring, moisture barrier foil or steel internal draw wire) are used to interconnect separate structures, no protection measures for these cables are needed. B.10.2 • • Metallic lines Without proper interconnection between the earth termination systems of separate structures, the interconnecting lines form a low impedance route for the lightning current. Therefore a substantial part of the lightning current will flow along the interconnecting lines. • The required bonding directly or by SPD at the entries to both LPZ 1 will protect only the equipment inside, whereas the lines outside remain unprotected. • The lines might be protected installing an additional bonding conductor in parallel. The lightning current then will be shared between them. • The recommended method is to place the lines in closed and interconnected metal cable ducts. In this case the lines as well as the equipment can be protected. With proper interconnection between the earth termination systems of separate structures, the protection of lines by interconnected metal ducts is still recommended. In case of many cables between interconnected structures, the shields or the armouring of cables, bonded at each end, can be used instead of cable ducts. Table B.1 - Structural characteristics and surroundings Item Questions 1 Masonry, bricks, wood, reinforced concrete, steel frame structures, metal facade ? 2 One single structure or interconnected blocks with expansion joints? 3 Flat and low or high-rise structures? (Dimensions of the structure) 4 Reinforcing rods electrically connected throughout the structure? 5 Kind, type and quality of metallic roof material ? 62305-4 Ed. 1/CDV IEC – 65 – 6 Metal facades bonded ? 7 Metal frames of the windows bonded ? 8 Size of the windows ? 9 Structure equipped with an external LPS ? 10 Type and quality of this LPS ? 11 Material of ground (rock, soil) ? 12 Height, distance and earthing of adjacent structures ? NOTE - For detailed information see IEC 62305-2 Table B.2 - Installation characteristics Item Questions 1 Type of incoming services (underground or overhead) ? 2 Type of aerials (antennas or other external devices) ? 3 Type of power supply (High voltage, low voltage, overhead or underground)? 4 Line routing (number and location of risers, cable ducts) ? 5 Use of metal cable ducts ? 6 Are the electronics self contained within the structure ? 7 Metal conductors to other structures ? NOTE - For detailed information see IEC 62305-2 Table B.3 - Equipment characteristics Item Questions 1 Type of electronic system links (shielded or unshielded multicore cables, coaxial cable, analog and/or digital, balanced or unbalanced, fibre optic cables)? (see NOTE 1) 2 Immunity level of the electronic system specified? (see NOTE 1 and 2) NOTE 1 - For detailed information see IEC 62305-2 NOTE 2 - For detailed information see ITU-T K.21, IEC 61000-4-5, IEC 61000-4-9 and IEC 61000-4-10 Table B.4 - Other questions to be considered for the protection concept Item Questions 1 Configuration TN (TN-S or TN-C), TT or IT ? 2 Location of the electronic equipment ? (see NOTE) 3 Interconnections of functional earthing conductors of the electronic system with the bonding network ? NOTE-For detailed information see Annex A 62305-4 Ed. 1/CDV IEC New installations Power sub distribution Existing installations – 66 – 1 2 3 4 5 6 7 8 9 Existing mains (TN-C,TT,IT) New mains (TN-S,TN-CS,TT,IT) Surge protective device (SPD) Class I standard isolation Class II double isolation without PE Isolation transformer Opto-coupler or fibre optic cable Adjacent routing of electrical and signal lines Shielded cable ducts E S ET BN PE FE • Electrical lines Signal lines (shielded or unshielded) Earth termination system Bonding network Protective earthing conductor Functional earthing conductor (if any) 3-wire electrical line: L, N, PE 2-wire electrical line: L, N Bonding points (PE, FE, BN) Figure B.1 – Upgrading of LEMP protection measures and electromagnetic compatibility in existing structures 62305-4 Ed. 1/CDV IEC – 67 – Figure B.2a – Unshielded LPZ 1 for robust new electronic systems Spatial shield Figure B.2b – Large LPZ 2 for sensitive new electronic systems 62305-4 Ed. 1/CDV IEC – 68 – Spatial shield Figure B.2c – Local LPZ 2 and small local LPZ 2 for sensitive new electronic systems Spatial shield Figure B.2d – Several interconnected local LPZ 2 for sensitive new electronic systems Figure B.2 - Possibilities to establish LPZs in existing structures 62305-4 Ed. 1/CDV IEC 1 2 3 4 – 69 – PE, only when Class I equipment is used Optional cable shield needs to be bonded at both ends Metal plate as additional shield (see Figure B.4). Small loop area NOTE - Owing to the small loop area, the induced voltage between the cable shield and the metal plate is small. Figure B.3 - Reduction of loop area using shielded cables close to a metal plate. 1 2 E S Cable fixing with or without bonding of cable shields to the plate At edges, the magnetic field is higher than in the middle of the plate Electrical lines Signal lines Figure B.4 - Example of a metal plate for additional shielding 62305-4 Ed. 1/CDV IEC 1 2 3 4 5 6 R – 70 – Lightning rod Steel mast with antennas Hand rails Interconnected reinforcement Line coming from LPZ 0B needs SPD at entry Lines coming from LPZ 1 (inside the mast) may not need SPDs at entry Radius of the rolling sphere Figure B.5 – Protection of aerials and other external equipment 62305-4 Ed. 1/CDV IEC – 71 – 1 2 3 Process vessel Rung ladder Pipes NOTE – A, B, C are good alternatives for cable tray positioning Figure B.6 - Inherent shielding provided by bonded ladders and pipes 1 2 Ideal positions for cables in corners of L-girders Alternative position for bonded cable tray within the mast Figure B.7 - Ideal positions for lines on a mast (cross-section of steel lattice mast) 62305-4 Ed. 1/CDV IEC – 72 – Annex C (informative) SPD co-ordination C.1 General Where two or more SPD are installed subsequently in the same circuit, they shall be energy coordinated to share the stress among them according to their energy absorbing capability For an effective co-ordination, the characteristics of the individual SPD (as published by the manufacturer), the threat at their place of installation and the characteristics of the equipment to be protected shall be considered. The primary lightning threat is given by the three lightning current components: • first short stroke • subsequent short strokes • long stroke. All three components are imposed currents. Concerning the co-ordination of subsequently installed SPD, the first short stroke is the decisive factor, because the subsequent short strokes have lower values for specific energy, charge and amplitude, but a higher current steepness. Moreover, the long stroke is only an additional stress factor for SPD (Class I tested) and is therefore not considered for co-ordination purposes. NOTE - If SPD are specified for the first short stroke threat, the subsequent short strokes cause no additional problems. If inductances are used as decoupling elements, the higher current steepness facilitates decoupling. The parameters of the total lightning current for the different LPL are listed in IEC 62305-1, Table 3. However, a single SPD will only be stressed with a portion of the total lightning current. This requires the determination of the current distribution, either by computer simulation using network analysing software or by approximation as given in IEC 62305-3 Annex B. NOTE - Analytical functions of the short strokes for analysis purposes are given in IEC 62305-1, Annex B. The first short stroke current of a direct lightning strike can be simulated with a waveshape 10/350. But partial lightning or induced currents within the system can have different waveshapes due to interaction between the lightning current and the low-voltage installation. For co-ordination purposes therefore the following impulse test currents (surges) are considered: I 10/350 A test current with a waveshape 10/350. It is used especially to test the energy co-ordination of SPDs. A similar current is used for the Class I test for SPD (IEC 61643-1), defined there by its peak value and its charge. I 8/20 A test current with a waveshape 8/20. The same waveshape is used for Class II test (IEC 61643-1). I CW G Output current of a combination wave generator (IEC 61000-4-5). The waveshape depends on the load (open circuit voltage 1,2/50 and short circuit current 8/20). It is used for the Class III test (IEC 61643-1). I RAMP A test current with a current steepness of 0.1kA/µs. It is defined to simulate partial lightning currents within the system having minimum steepness due to interaction between the lightning current and the low-voltage installation. This current is used especially to test decoupling of subsequent SPDs. 62305-4 Ed. 1/CDV IEC – 73 – Figure C.1 shows an example for the application of SPD in power distribution systems according to the lightning protection zones concept. The SPD are installed in sequence. They are chosen according to the requirements at their particular penetration point. The chosen SPD and their integration into the whole electrical system inside the structure shall ensure, that the partial lightning current will mainly be discharged into the earthing system at the interface LPZ 0 A to LPZ 1. Once the initial energy of the partial lightning current has been mainly dissipated, the subsequent SPD need to be designed only to cope with the remaining threat from the interface LPZ 0 A to LPZ 1 plus the induction effects from the electromagnetic field within LPZ 1 (especially if LPZ 1 has no electromagnetic shield). NOTE - If voltage switching type SPDs are installed, it shall also be considered for the stress of the subsequent SPD, that the SPD before might not reach its operating threshold. Lines incoming from LPZ 0 A (where direct strikes are possible), carry partial lightning currents. At the interface LPZ 0 A to LPZ 1 therefore SPD (Class I tested) are needed to divert these currents. Lines incoming from LPZ 0 B (where direct strikes are excluded, whereas full electromagnetic field exist), carry only induced surges. In this case at the interface LPZ 0 B to LPZ 1 the induced effects should be simulated by means of either a surge current with a waveshape 8/20 (Class II test) or an adequate combination wave test (Class III test) according to IEC 61643-1. The remaining threat of zone transition of LPZ 0 to LPZ 1 and the induced effects by the electromagnetic field within LPZ 1 define the requirements for the SPD at the interface from LPZ 1 to LPZ 2. If no detailed analysis of the threat is possible, the dominant stress should be simulated by means of either a surge current with a waveshape 8/20 (Class II test) or an adequate combination wave test (Class III test) according to IEC 61643-1. If the preceding SPD is a switching type device (especially at the interface LPZ 0 to LPZ 1), the waveshape 10/350 shall also be considered, as long as this SPD is not triggered. C.2 General objective of co-ordination The energy co-ordination shall avoid, that SPD within a system are overstressed. The individual stresses of SPD, depending on their location and characteristics, must therefore be determined. As soon as two ore more SPD are installed subsequently, a co-ordination study for the SPDs and the equipment to be protected is needed. The energy co-ordination is achieved, if for all surge currents the portion of energy, dissipated by any SPD, is lower than or equal to their withstand energy. The withstand energy should be obtained from • electrical testing according to IEC 61643-1 • technical information of the manufacturer of the SPD. Figure C.2 illustrates the basic model of the energy co-ordination for SPD. This model is only valid, when the impedance of the bonding network and the mutual inductance between the bonding network and the installation formed by the connection of SPD 1 and SPD 2 is negligible. NOTE – The decoupling element is not needed, if the energy co-ordination is assured by other suitable measures (e.g. coordination of the voltage/current characteristics or use of triggered SPD). 62305-4 Ed. 1/CDV IEC C.2.1 – 74 – Co-ordination principles The co-ordination between SPD uses one of the following principles: • Co-ordination of the voltage/current characteristics (without decoupling elements) This method is based on the stationary voltage/current characteristic and is applicable to voltage limiting type SPD (e.g. MOV or suppressor diodes). This method is not very sensitive to current waveshape. NOTE – This method does not need decoupling, even if some inherent decoupling is given from the natural impedance of the lines. • Co-ordination using dedicated decoupling elements For co-ordination purposes impedances with sufficient surge withstand capability can be used as decoupling elements. Resistances are primarily used in information systems. Inductances are primarily used for power systems. For the co-ordination efficiency of inductances the current steepness dI/dt is the decisive parameter. NOTE 1 - Decoupling elements can be realised either by separate devices, or by using the natural impedance of cables between subsequent SPD. NOTE 2 - The inductance of a line is that of two parallel conductors: If both conductors (phase and ground wire) are within one cable, then the inductance is about 0.5 to 1 µH/m (depending on the cross-section of the wires). If both conductors are separated, higher inductances should be assumed (depending on the separation distance of both conductors). • Co-ordination using triggered SPD (without decoupling elements) The co-ordination can also be achieved using triggered SPDs. Their electronic trigger circuit has to assure, that the energy withstand capability of subsequent SPD is not exce ded. NOTE – This method does not need decoupling, even if some inherent decoupling is given from the natural impedance of the lines. C.2.2 Co-ordination of two voltage limiting type SPD Figure C.3a shows the basic circuit diagram for the co-ordination of two voltage limiting type SPD (MOV). Figure C.3b illustrates the energy dispersion within the circuit. The total energy feed into the system increases with the growing impulse current. As long as the energy dissipated in each of the two MOV does not exceed its withstand energy, the energy co-ordination is achieved. The energy co-ordination of voltage limiting type SPD without dedicated decoupling elements should be realised by means of their stationary voltage/current characteristic for the relevant current range. This method is not very sensitive to the current waveshape. If inductances are used as decoupling elements, the waveshape of the surge current shall be considered (e.g. 10/350 or 8/20). For waveshapes with a low current steepness (e.g. 0.1 kA/µs), inductances are not very effective for decoupling voltage limiting type SPD. If possible, the co-ordination should be achieved using resistances (or natural resistances of cables) as decoupling elements. If two voltage limiting type SPD are co-ordinated, both shall be dimensioned for the respective surge current and energy. The current wave duration will not be remarkably shortened compared to the impinging current. Figures C.4a and C.4b give an example for the energy co-ordination between two voltage limiting type SPD (MOV) in case of a 10/350 surge. 62305-4 Ed. 1/CDV IEC C.2.3 – 75 – Co-ordination of voltage switching type and voltage limiting type SPD Figure C.5a shows the basic circuit diagram of this co-ordination variant using a spark gap (SG) and a MOV as example technologies. Figure C.5b illustrates the basic principle of energy coordination for the combination of a voltage switching type SPD 1 and a voltage limiting type SPD 2. The ignition of the SG (SPD 1) depends on the sum of the residual voltage U 2 across the MOV (SPD 2) and of the dynamic voltage drop across the decoupling element U DE . As soon as the voltage U 1 exceeds the dynamic spark over voltage U SPARK , the SG will ignite and the co-ordination is achieved. This depends only on the • characteristics of the MOV • steepness and magnitude of the incoming surge current • decoupling element (inductance or resistance) (see IEC 61643-1). When an inductance is used as decoupling element, rise time and peak magnitude of the surge current shall be considered (e.g. for waveshape 10/350 or 8/20). The greater the steepness dI/dt, the smaller is the inductance required for decoupling. Especially for co-ordination between SPD (Class I tested) and SPD (Class II tested) a lightning current with a minimum current steepness of 0,1 kA/µs has to be taken into account (see IEC 62305-1 Annex C.1). The co-ordination of those SPD has to be ensured, both for the 10/350 lightning current as well as for the minimum current steepness of 0,1 kA/µs. Two basic situations are to be considered: • No ignition of the spark gap (Figure C.6a): If the SG does not ignite, the complete surge current flows through the MOV. As shown in Figure C.5b the co-ordination has not been achieved, if the energy dissipated by this surge is higher than the withstand energy of the MOV. If an inductance is used as a decoupling element, the worst case is the minimum current steepness of 0,1 kA/µs. • Ignition of the spark gap (Figure C.6b): If the SG does ignite, the duration of the current flowing through the MOV is considerably reduced. As shown in Figure C.5b the proper co-ordination is achieved when SG ignites before the withstand energy of the MOV is reached. Determination of the decoupling inductance Figure C.7 shows the procedure for determination of the required decoupling inductance for both criteria: the 10/350 lightning current as well as the 0.1kA/µs minimum lightning current steepness. The dynamic voltage/current characteristics of both SPD shall be considered to determine the decoupling element required. The condition for successful co-ordination is, that SG shall ignite, before the withstand energy of the MOV is reached. The ignition of the SG depends on its spark over voltage U SPARK and on the sum of the voltage U 2 across the MOV (SPD 2) and of the voltage across the decoupling element U DE . The voltage U 2 depends on the current i (see voltage/current characteristic of the MOV), whereas the voltage U DE = L DE · dI/dt depends on the current steepness. For the 10/350 surge, the current steepness dI/dt ≈ I ma x / 10 µs depends on the permissible amplitude I max of the MOV (determined from its withstand energy W max). Because both voltages U DE and U 2 are functions of I max, the voltage U 1 across the SG depends also on I max. The higher I max , the higher is also the steepness of the voltage U 1 across the SG. For this criterion therefore, the spark over voltage U SPARK of the SG is usually described by the “Impulse spark over voltage at 1 kV/µs“. 62305-4 Ed. 1/CDV IEC – 76 – For the 0.1 kA/µs ramp, the current steepness dI/dt = 0.1 kA/µs is constant. Thus the voltage U DE is constant too, whereas the voltage U 2 is a function of I max as before. The steepness of the voltage U 1 across the SG therefore follows the voltage/current characteristic of the MOV and is much lower compared to the first case. Because of the dynamic operating voltage characteristic of the SG, its spark over voltage decreases with a longer duration of the voltage drop across the SG (This duration depends on I max derived from the withstand energy W max of the MOV). Hence, the spark over voltage U SPARK should be assumed to decrease almost to the “DC-operating voltage at 500V/s“ for increasing duration of current flowing through the MOV. The higher value of both inductances L DE-10/350 and L DE-0.1kA/µs finally shall be applied for the decoupling inductance L DE . See Figures C.8 and C.9 for examples. NOTE – For the determination of a decoupling element in a low-voltage power system, the worst case would be a short circuit at SPD 2 (U 2 = 0), hence maximising the required voltage U DE . Where SPD 2 is a voltage limiting type it has a residual voltage U 2 > 0, which will reduce considerably the required voltage U DE . This residual voltage is at least higher than the peak voltage of the power supply (e.g. AC nominal voltage 230 V: peak value 2 · 230 V = 325 V). Taking into account this residual voltage of SPD 2 leads to suitably dimensioned decoupling elements. Otherwise they would be over dimensioned. C.2.4 Co-ordination of two voltage switching type SPD This co-ordination variant is described using spark gaps (SG) as example technologies. For the coordination between spark gaps, the dynamic operating characteristics shall be used. After ignition of SG 2, the co-ordination will be realised by means of a decoupling element. To determine the required value of the decoupling element, SG 2 can be replaced by a short-circuit. For the ignition of SG 1, the dynamic voltage drop across the decoupling element shall be higher than the operating voltage of SG 1. Using inductances as decoupling elements, the required U DE depends mainly on the steepness of the surge current. Therefore waveshape and steepness of the surge shall be considered. Using resistances as decoupling elements, the required U DE depends mainly on the peak value of the surge current. This value shall be considered also, when selecting the pulse rating parameters of the decoupling element. After the ignition of the SG 1, the total energy will be subdivided according to the stationary voltage/current characteristics of the individual elements. NOTE - In the case of spark gaps or gas discharge tubes the impulse steepness is of major importance. C.3 Basic co-ordination variants for protection systems There are four co-ordination variants for protection systems: The first three use one-port SPDs, whereas the fourth uses two-port SPD with integrated decoupling elements. These co-ordination variants should be considered, where also internal SPD, which might be integrated in the equipment to be protected, should be considered. C.3.1 Variant I All SPD have a continuous voltage/current characteristic (such as MOV or suppressor diodes) and the same residual voltage U RES . The co-ordination of the SPDs and of the equipment to be protected is normally achieved by the impedances of lines between them (Figure C.10). C.3.2 Variant II All SPD have a continuous voltage/current characteristic (such as MOV or suppressor diodes). The residual voltage U RES rises stepwise from SPD 1 to SPD 3 (Figure C.11). This is a co-ordination variant for power supply systems. 62305-4 Ed. 1/CDV IEC – 77 – NOTE - This variant requires that the residual voltage of the protective component inside the equipment to be protected (SPD 4) is higher than the residual voltage of the SPD installed directly before (SPD 3). C.3.3 Variant III SPD 1 has a discontinuous voltage/current characteristic (such as spark gaps). Subsequent SPD have a continuous voltage/current characteristic (such as MOV or suppressor diodes). All SPDs have the same residual voltage U RES (Figure C.12). The characteristic of this variant is, that by the switching behaviour of SPD 1, a reduction of the time to half value of the original current impulse 10/350 will be achieved, which relieves the subsequent SPD considerably. NOTE - Additional information concerning information lines is given in ITU-TS. C.3.4 Variant IV There are two-port SPD available, which incorporate cascaded stages of SPD internally coordinated with series impedances or filters (Figure C.13). The successful internal co-ordination means minimum energy transfer to downstream SPD or equipment. These SPD shall be fully coordinated with other SPD in the system in accordance to variant I, II or III as appropriate. NOTE – The series impedance or the filter can be omitted, if the energy co-ordination is assured by other suitable measures (e.g. co-ordination of the voltage/current characteristics or use of triggered SPD). C.4 Co-ordination according to the “let through energy” method Impulses from a combination wave generator can be used to select and co-ordinate SPD. The main advantage of this method is the possibility to consider an SPD like a black box (Figure C.14). For a given surge at the input of SPD 1 the output values of open circuit voltage as well as of short-circuit current are determined ("let through energy" method). These output characteristics are converted into an equivalent “2 Ω combination wave stress” (open circuit voltage 1.2/50, short circuit current 8/20). The advantage is that there is no need of special knowledge of the internal design of the SPD. NOTE - This method gives good results when SPD 2 has no feedback to SPD 1. That means, that the surge conditions at the input of SPD 2 are quasi imposed current conditions. This is given when the voltage/current characteristics of SPD 1 and SPD 2 are much different (e.g. as for the co-ordination of a spark gap with a MOV). The aim of this co-ordination method is to make the input values of SPD 2 (e. g. discharge current) comparable to the output values of SPD 1 (e. g. voltage protection level). For proper co-ordination the equivalent combination wave at the output of SPD 1 shall not exceed the combination wave, which can be absorbed by SPD 2 without damage. The equivalent combination wave at the output of SPD 1 shall be determined for the worst case of the stress (I max, U max , let-through energy). NOTE - Additional information concerning this co-ordination method is given in IEC 61643-12. 62305-4 Ed. 1/CDV IEC C.5 – 78 – Proving co-ordination The co-ordination should be proved by: • Co-ordination test Co-ordination could be demonstrated on a case by case basis. • Calculation Simple cases can be approximated, complex systems require computer simulation. • Application of co-ordinated SPD families In this case, the manufacturer of the SPD shall prove the co-ordination. • Using the “let through energy” method. 62305-4 Ed. 1/CDV IEC – 79 – LPZ 0 A LPZ 0 B LPZ 1 SPD II LPZ 2 SPD III Power line SPD II SPD I SPD II LPZ 3 SPD III Surge protective device (e.g. Class II tested) Decoupling element or length of cable Figure C.1 - Example for the application of SPD in power distribution systems Protected side Decoupling element Surge U DE , I DE SPD1 SPD2 U1, I 1 U2, I 2 Figure C.2 - Basic model for energy co-ordination of SPD 62305-4 Ed. 1/CDV IEC – 80 – Protected side Decoupling element Surge U DE , MOV 1 SPD1 U1, I 1 U2, I 2 SPD2 MOV 2 Figure C.3a – Circuit with MOV 1 and MOV 2 W [kJ] 2.0 1.8 1.6 1.4 MOV 1 1.2 Total 1.0 0.8 W max (MOV 1) 0.6 MOV 2 0.4 W max (MOV 2) 0.2 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 I SURGE [kA] Figure C.3b - Principle for energy co-ordination of MOV 1 and MOV 2 Figure C.3 - Combination of two voltage limiting type MOV 1 and MOV 2 62305-4 Ed. 1/CDV IEC – 81 – U [V] 1.5•103 U/I-characteristic MOV 1 1.0•103 U/I-characteristic MOV 2 6.7•102 U REF (1mA) 4.5•102 MOV 1 Maximum surge current 3.0•102 MOV 2 Maximum surge current 2.0•102 10 -6 10 -3 10 10 3 10 5 I [A] Note - As it can be seen in this example the knowledge of the MOV reference voltage U REF only, is not sufficient for coordination purposes Figure C.4a - Current/voltage characteristics of MOV 1 and MOV 2 U[V] I[kA] 1.0 800 0.9 700 I SURGE 0.8 0.7 600 I 1 (MOV 1) 500 0.6 0.5 300 0.3 200 i 2 (MOV 2) 0.2 0.1 0.0 0.0 U 1 (MOV 1) 400 I 2 (MOV 2) 0.4 U 2 (MOV 2) 100 0.2 0.4 0.6 0.8 1.0 t[ms] 0 0.0 0.2 0.4 0.6 0.8 1.0 t[ms] Figure C.4b – Current and voltage at MOV1 and MOV 2 from 10/350 surge Figure C.4 - Example with two voltage limiting type MOV 1 and MOV 2 62305-4 Ed. 1/CDV IEC – 82 – Protected side Decoupling element Surge U DE , SG SPD1 SPD2 MOV U1, I 1 U2, I 2 Figure C.5a – Circuit with SG and MOV W [kJ] 1.0 Maximum current SG 0.8 Co-ordination not achieved 0.6 MOV Withstand energy W max of MOV 0.4 Co-ordination achieved No ignition of SG SG 0.2 Ignition of SG MOV 0.0 1.0 2.0 3.0 4.0 5.0 I SURGE [kA] Figure C.5b - Principle for energy co-ordination of SG and MOV Figure C.5 – Combination of voltage switching type SG and voltage limiting type MOV 62305-4 Ed. 1/CDV IEC – 83 – I [kA] U [kV] 1,0 2,5 I SURGE 0,8 0,6 1,5 I 2 (MOV) U 2 (MOV) 1,0 0,4 I 1 (SG) 0,2 0,0 U 1 (SG) 2,0 0,0 0,2 0,4 0,5 0,6 0,8 1,0 t [ms] 0,0 0,0 0,2 0,4 0,6 0,8 1,0 t [ms] Figure C.6a – Current and voltage at SG and MOV from 10/350 surge (SPD 1 not ignited) I [kA] 1,50 U [kV] 3,5 I SURGE 1,25 3,0 1,00 I 1 (SG) 0,75 0,50 1,0 0,25 0,00 U 1 (SG) 2,0 U 2 (MOV) I 2 (MOV) 0 100 200 300 400 500 t [µs] 0,0 0 100 200 300 400 500 t [µs] Figure C.6b – Current and voltage at SG and MOV from 10/350 surge (SPD 1 ignited) Figure C.6 - Example with voltage switching type SG and voltage limiting type MOV 62305-4 Ed. 1/CDV IEC – 84 – Decoupling element L DE = ? Surge Protected side U DE , I DE 10/350 or 0,1 kA/µs SG SPD1 SPD2 MOV U1, I 1 Voltage condition Ignition of SG Co-ordination achieved U2, I 2 U 1 = U 2 + U DE = U 2 + L · dI/dt U 1 = U SPARK Ignition of SG before withstand energy W max of MOV is exceeded Energy co-ordination with 10/350 surge Energy co-ordination with 0.1kA/µs surge U[V] U[V] U/I characteristic MOV U/I characteristic MOV U REF (1mA) U REF (1mA) I max =f(W max) I max =f(W max) 10 -3 I1 I[A] I2 10 (I 1 < I max for (L DE-1 ≥ L DE-10/350 ) (I 2 > I max for (L DE-2 ≤ L DE-10/350 ) -3 I1 I2 I[A] (I 1 < I max for (L DE-1 ≥ L DE-0.1kA/µs ) (I 2 > I max for (L DE-2 ≤ L DE-0.1kA/µs ) I I2 I1 time U t1 t2 t1 t2 U SPARK-1 U SPARK-2 L DE = (U SPARK – U 2 ) / (dI/dt) L DE-10/350µs = (U SPARK – U 2 ) / (I max / 10 µs) time where U 2 = f(I max ) L DE-0.1kA/µs = (U SPARK – U 2 ) / (0.1kA/µs) The required L DE is the higher value of both inductances LDE-10/350 and L DE-0.1kA/µs Figure C.7 - Determination of decoupling inductance for 10/350 and 0.1kA/µs surges 62305-4 Ed. 1/CDV IEC – 85 – Decoupling element L DE = 8µH or 10µH Surge 10/350 Sparkover at 1kV/µs: 4kV Sparkover at DC: 2kV Protected side U DE , I DE SPD2 MOV SG SPD1 U1, I 1 U2, I 2 U REF (1mA) = 510 V W max = 1 kJ Figure C.8a - Circuit diagram of co-ordination for 10/350 surge I[kA] U[kV] 3.0 4.5 4.0 2.5 3.5 2.0 W [kJ] 1.25 Sparkover at 1 kV/µs: 4kV W max = 1kJ I SURGE ≈ I 2 (MOV) 1.00 3.0 1.5 2.0 1.5 1.0 0.75 Energy (MOV) 2.5 0.5 U 1 (SG) 1.0 0.5 0.25 0.5 0.0 0.0 0.0 0.5 1.0 1.5 2.0 0.00 t [ms] Figure C.8b - Current/voltage/energy characteristics for L DE =8µH: Energy co-ordination for 10/350 surge not achieved (SG not ignited) I[kA] U[kV] W [kJ] 3.0 2.5 2.0 1.5 1.0 0.5 0.0 4.5 Sparkover at 1 kV/µs: 4kV 4.0 3.5 W max = 1kJ 1.00 I SURGE ≈ I 1 (SG) 3.0 0.75 2.5 2.0 1.5 0.5 U 1 (SG) 1.0 0.5 0.0 0.0 1.25 0.25 Energy (MOV) 0.5 1.0 1.5 2.0 0.00 t [ms] Figure C.8c - Current/voltage/energy characteristics for L DE =10µH: Energy co-ordination for 10/350 surge achieved (SG ignited) Figure C.8 - Example with SG and MOV for 10/350 surge 62305-4 Ed. 1/CDV IEC – 86 – Decoupling element L DE = 10µH or 12µH Surge 0,1 kA/µs Protected side U DE , I DE Sparkover at 1kV/µs: 4kV SG SPD1 Sparkover at DC: 2kV SPD2 MOV U1, I 1 U2, I 2 U REF (1mA) = 510 V W max = 1 kJ Figure C.9a - Circuit diagram of co-ordination for 0.1kA/µs surge I[kA] U[kV] 25 W [kJ] 3.0 3.5 Sparkover voltage of SG 3.0 2.5 20 2.5 2.0 15 1.5 10 2.0 I 2 (MOV) 1.5 U 1 (SG) W max (1kJ) 1.0 5 1.0 0.5 0.5 Energy (MOV) 0.0 0.0 0 0 50 100 150 200 250 t [µs] Figure C.9b - Current/voltage/energy characteristics for L DE =10µH: Energy co-ordination for 0.1kA/µs surge not achieved I[kA] U[kV] 25 W [kJ] 3.0 3.5 Sparkover voltage of SG 20 15 2.5 2.0 I 2 (MOV) 1.5 10 5 3.0 2.5 2.0 U 1 (SG) 1.5 W max (1kJ) 1.0 0.5 Energy (MOV) 0 0.0 0 50 100 150 200 1.0 0.5 0.0 250 t [µs] 62305-4 Ed. 1/CDV IEC – 87 – Figure C.9c - Current/voltage/energy characteristics for L DE =12µH: Energy co-ordination for 0.1kA/µs surge achieved Figure C.9 – Example with SG and MOV for 0.1kA/µs surge L1 R1 MOV SPD1 R2 MOV SPD2 L2 R3 L3 MOV SPD3 MOV SPD4 Equipment to be protected U RES (SPD1) = U RES (SPD2) = U RES (SPD3) = U RES (SPD4) Figure C.10 - Co-ordination variant I (voltage limiting type SPD) MOV SPD1 MOV SPD3 MOV SPD2 MOV SPD4 Equipment to be protected U RES (SPD1) < U RES (SPD2) < U RES (SPD3) < U RES (SPD4) Figure C.11 – Co-ordination variant II (voltage limiting type SPD) R1 SG SPD1 L1 MOV SPD2 R2 L2 MOV SPD3 R3 L3 MOV SPD4 U RES (SPD2) = U RES (SPD3) = U RES (SPD4) Equipment to be protected 62305-4 Ed. 1/CDV IEC – 88 – Figure C.12 – Co-ordination variant III (voltage switching and limiting type SPD) Decoupling element R Input terminal L Output terminal SPD SPD NOTE – The series impedance or the filter can be omitted, if the energy co-ordination is assured by other suitable measures (e.g. co-ordination of the voltage/current characteristics or use of triggered SPDs). Figure C.13 – Co-ordination variant IV (several SPD in one element) Surge Surge generator SPD 1 U OC (out) Open circuit U OC (in) I SC (out) EUT Short circuit Equipment under test SPD 2 Combination wave generator Conversion of U OC (out) and I SC (out) into an equivalent combination wave: U OC (1,2/50 waveshape) I SC (8/20 waveshape) Zi = 2 Ω Figure C.14 – Co-ordination according to the “let through energy” method 62305-4 Ed. 1/CDV IEC – 89 – Annex D (Informative) Selection and installation of an SPD set D.1 Selection of SPD D.1.1 Selection with regard to protection level Rated impulse voltage withstand level U w of equipment to be protected is defined in IEC 60664-1. NOTE - Protective level should be compared with the resistibility of equipment tested under the same conditions as SPD (overvoltages and overcurrent waveform and energy, energized equipments, etc). This matter is under consideration. Equipment is protected: a) if its rated impulse withstand voltage U w is greater or equal to the protective level U p of the SPD plus a margin necessary to take into account influence of connecting conductors as well as effect of distance and of the loop between the SPD and the equipment. A 20% margin may be considered sufficient to cover these points even if a detailed study is preferable: 1,2 ⋅ U p ≤ U w For example, for an SPD connected very close to the equipment to be protected, inductive voltage drop ∆U on the connecting conductors will add to protection level U p of the SPD. Therefore the resulting effective protection level is: • Up + ∆U for SPD limiting type; • max (Up , ∆U) for SPD switching type. For voltage drop on the connecting conductors, ∆U = 1 kV per m length is assumed. b) if it is energy co-ordinated with the upstream SPD D.1.2 Selection with regard to location and to discharge current SPDs shall withstand the discharge current expected at their installation point. Installation points used in an SPD set may be (Figure 2b): MB Main distribution board at line entrance to LPZ 1 or boundary of LPZ 0A /1 or LPZ 0 B /1 SB Secondary distribution board or boundary of LPZ 1/2 and higher SA Socket outlet close to apparatus or terminal of apparatus The discharge current expected in the installation point can be determined according to IEC 623053, Annex B calculating the distribution of conducted and of induced surge currents based on the LPL chosen. When the calculation is uncertain or difficult, the impulse current I imp of SPD (Class I tested) should be not lower than 12,5 kA. The use of SPD depends on their withstand capability, classified in IEC 61643-1: 62305-4 Ed. 1/CDV IEC • – 90 – Class I tested SPD - Impulse current I imp This type of SPD is usually installed at installation point MB. The required minimum impulse current I imp of SPD shall cover the (partial) lightning current (typical 10/350 surge) to be expected at the installation point MB according to E.1 and/or E.2. • Class II tested SPD - Nominal discharge current I n This type of SPD is usually installed at installation point SB. Its use at installation point MB is allowed only, if entering services are entirely within LPZ 0 B and/or current and energy discharged by SPD do not exceed its capability. The required minimum nominal discharge current I n of SPD shall cover the surges (typical current waveform 8/20) to be expected at the installation point according to E.3. • Class III tested SPD - Open circuit voltage U oc Class III tested SPD are tested with a combination wave generator. The required open circuit voltage U oc of the generator shall be selected so, that the corresponding short circuit current I sc will cover the surges (typical current waveform 8/20) to be expected at the installation point according again to E.3. D.2 Installation of SPD set The efficiency of an SPD set depends not only on proper selection of SPD but mainly on proper installation. Main aspects to be considered in installation of an SPD system are: • location of SPD; • connecting conductors; • protective distance (oscillation phenomena); • protective distance (induction phenomena). D.2.1 Location of SPD Location of SPD shall comply with D.1.2. Location of SPD is mainly affected by: • need that protection will be effective whichever will be the type of lightning flash (direct to structure or to line; to ground nearby structure or line); • opportunity to divert to ground overcurrent related to surges as close as possible to the entrance point of line into the structure. The first criterion to be considered is: The closer is an SPD to the entrance point of incoming line, the greater is the number of apparatus protected by such SPD (economical advantage). Then the second criterion should be checked: The closer is an SPD to the apparatus to be protected, the better is protection (technical advantage). SPD at installation point MB affect the following risk components (IEC 62305-2): RB physical damage due to flashes to the structure (valid for SPD at LPZ 1 entrance); RV physical damage due to flashes to an incoming line (valid for SPD at LPZ 1 entrance); RC failures due to flashes to the structure; 62305-4 Ed. 1/CDV IEC RW RZ – 91 – failures due to flashes to an incoming line; failures due to flashes near to an incoming line. SPD at installation points SB and SA affect the following risk components (IEC 62305-2): failures due to flashes to the structure; RC RM failures due to flashes near to the structure. RW failures due to flashes to an incoming line; failures due to flashes near to an incoming line. RZ D.2.2 Connecting conductors Connecting conductors of SPD shall have the minimum cross-section S given in Table 1. D.2.3 Protective distance l po due to oscillations During the operation stage of an SPD, voltage line to earth is limited around U p at the location of the SPD. If the circuit between SPD and apparatus is too long, propagation of surges leads to oscillation phenomena. In case of open-circuit at apparatus terminals, this can increase the overvoltage at terminal of apparatus up to 2 ⋅ U p and failure of apparatus may occur even if U p ≤ U w was chosen. The protective distance l po is the maximum length of the circuit between SPD and apparatus, for which protection of SPD is effective for apparatus (taking into account oscillation phenomena and capacitive load). These data depend on SPD technology, installation rules as well as load capacity. If U p < U w /2, protective distance may be disregarded. D.2.4 Protective distance l pi due to induction phenomena Lightning flashes to the structure or to ground nearby the structure induce an overvoltage in the circuit loop between SPD and apparatus which adds to U p and thereby reduces efficiency of SPD. Induced overvoltages increase with dimensions of loop (Line routing: length of circuit, distance between PE and active conductors) and decrease with attenuation of magnetic field strength (Shielding: spatial shielding, line shielding). As this induction phenomenon may be coupled with the one of oscillation phenomena, it is difficult to give an analytic formula for this influence. General rule is to minimize the loop between SPD and equipment when the magnetic field generated by lightning is too high. D.2.5 Co-ordination of SPD According to IEC 61643-12 cascade of SPD in an SPD set shall be co-ordinated. The SPD manufacturers shall provide sufficient information in their documentation about the way to achieve co-ordination between SPD. Identical SPD are effectively co-ordinated. More information on SPD co-ordination are given in Annex C. 62305-4 Ed. 1/CDV IEC – 92 – Annex E (Informative) Surges due to lightning at different installation points For dimensioning of SPD the threat due to surges at the particular installation point of these components shall be determined. Surges can arise from (partial) lightning currents (typical current waveform 10/350), from induction effects into installation loops and as remaining threat downstream of SPD (typical current waveform 8/20). The threat due to these surges must be lower than the withstand of the used components defined by adequate tests. For SPD such tests are given in IEC 60364-1: Class I test defines an impulse test current I imp defined via peak value, charge and specific energy, which is comparable with the 10/350 surge. Class II test defines an impulse test current I n 8/20 and Class III test uses a combination wave test, defining the open circuit voltage U oc 1,2/50 and the short circuit current I sc 8/20 of an 2 Ω combination wave generator. E.1 Surges due to flashes to the structure (source of damage S1) Surges flowing through external conductive parts and entering services may be evaluated according IEC 62305-3, Annex B. For detailed calculations it should be mentioned, that several factors can influence the amplitude and the waveshape of such surges: • the cable length can influence current sharing and time characteristics due to L/R-ratio • different impedances of neutral and phase conductors can influence current sharing (especially if the N conductor is multiple grounded: If N, L1, L2, L3 have the same impedance, each conductor will carry about 25% . For lower impedance of N compared with L1, L2, L3 the N conductor may carry about 50% and L1, L2, L3 about 50% / 3 ≈ 17% only) • different transformer impedances can influence current sharing (This effect is negligible, if the transformer is protected itself by SPD bypassing its impedance) • the relation of the conventional earthing resistances of the transformer and of the consumer influences current sharing (the lower the transformer impedance, the higher is the surge current flowing into the low voltage system) • parallel consumers cause a reduction of the effective impedance of the low voltage system which may increase the partial lightning current flowing into this system. E.2 Surges due to flashes to entering services (source of damage S3) For lightning flashes (typical waveform 10/350) direct to entering services, partitioning of the lightning current in both directions of the service and breakdown of insulation to ground must be taken into account. Therefore the threat in this case is usually lower than for lightning flashes direct to the structure . NOTE – Surges from source of damage S4 (flashes near to services) are much lower than those from S3 and may be therefore neglected. E.3 Secondary surges downstream of SPD and due to induction effects Downstream of the SPD installed at service entrance (boundary of LPZ 0/1) the energy of surges is strongly reduced and the waveform changes to shorter impulses (typical current waveform is 8/20). Nevertheless, surges arise as remaining threat at the output of these SPD and can be even amplified again due to induction effects from magnetic fields, generated either from nearby lightning flashes (source S2) or from lightning current flowing in the external LPS or in the spatial shield of LPZ 1 (source S1). Such surges are to be considered close to or at terminal of apparatus inside of LPZ 1 and at boundary of LPZ 1/2. 62305-4 Ed. 1/CDV IEC – 93 – E.3.1 Surges inside of an unshielded LPZ 1 Inside an unshielded LPZ 1 (e.g. protected only by an external LPS according to IEC 62305-3 with mesh width greater than 5 m) relatively high surges are to be expected due to high remaining threat downstream of Class I tested SPD combined with the induction effects from the non damped magnetic field. E.3.2 Surges inside shielded LPZs Inside of LPZs with effective spatial shielding (requiring mesh width below 5m according to IEC 62305-4 Annex A) generation of surges due to induction effects from magnetic fields is strongly reduced. In such cases the surges are much lower than those given in E.3.1 Inside LPZ 1 remains the threat downstream of Class I tested SPD, but the induction effects are lower due to the damping effect of its spatial shield. Inside LPZ 2 the surges are further reduced due to lower threat downstream of Class II or Class III tested SPD and due to the cascaded effect of both spatial shields of LPZ 1 and LPZ 2.
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