YANMAR 4TNV98-YTBL, 4TNV106T-XTBL Engines (P/N 186104, 185469) Gehl CTL60/80 and Mustang MTL16/25 Track Loaders ENGINE PARTS MANUAL Form No. 917086 Revision B 12/06 Introduction This manual covers the Yanmar 4TNV98-YTBL and 4TNV106T-XTBL engines (P/N 186104 and 185469, respectively), used in Gehl CTL60/80 and Mustang MTL16/25 track loaders, respectively. When ordering service parts, specify the correct part number, full description, quantity required, and the engine model number and serial number. Items shown that do not have a part number are shown for reference purposes only and are not available for purchase. Part numbers may change. Your Gehl or Mustang dealer will have the latest part number. Gehl® Company and the Mustang® Manufacturing Co., Inc., reserve the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. GEHL is a registered trademark of the Gehl Company. MUSTANG is a registered trademark of the Mustang Manufacturing Co., Inc. TABLE OF CONTENTS DESCRIPTION PAGE ENGINE SERVICE PARTS Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Flywheel Housing and Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cylinder Head and Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Suction Manifold and Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Exhaust Manifold and Silencer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Camshaft and Driving Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Crankshaft and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Lubrication Oil System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Fuel Injection Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Tool and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Turbine (4TNV106T-XTBL only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Lubrication Oil Line (4TNV106T-XTBL only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 CYLINDER BLOCK 917086/BP1206 1 PRINTED IN USA CYLINDER BLOCK Ref. No. 2 7 9 10 13 14 15 16 17 18 28 31 34 35 36 37 40 Part No. 186637 186486 425-34722 186491 186493 425-34783 425-36260 425-36260 425-36260 138147 186635 186494 186485 186513 186512 186492 186495 PRINTED IN USA 4TNV98-YTBL Quantity Description BLOCK ASSY/CYLINDER PLUG 55 PLUG BOLT/METAL CAP BUSH/CAMSHAFT SPRING PIN 6 X12 PLUG PT 3/8 SCREW PLUG PT 3/8 SCREW PLUG PT 3/8 SCREW PLUG 30 MAIN BEARING SET BEARING ASSY/THRUST BOLT/HEAD GASKET/CYLINDER HEAD SPACER MAIN BEARING BEARING/THRUST 1 1 1 10 1 2 1 1 1 8 5 2 18 1 1 5 2 2 917086/BP1206 CYLINDER BLOCK 917086/BP1206 3 PRINTED IN USA CYLINDER BLOCK Ref. No. 1 4 5 8 9 10 11 12 13 14 15 16 19 22 23 24 27 Part No. 186628 425-34722 137972 137974 425-34783 138123 138146 138147 138123 138145 137960 137975 137976 137933 186380 137973 137977 PRINTED IN USA 4TNV106T-XTBL Quantity Description BLOCK ASSY/CYLINDER PLUG BOLT/CAP/MAIN-BEARING BUSH SPRING PIN 6 X12 PLUG PT 3/8 STEEL PLUG 70 PLUG 30 PLUG PT 3/8 STEEL PLUG 12*16 JOINT/PIPE BEARING ASSY/MAIN BEARING ASSY/THRUST BOLT/CYLINDER HEAD GASKET/HEAD MAIN BEARING BEARING/THRUST 1 1 10 1 2 4 1 8 1 1 1 5 2 18 1 5 2 4 917086/BP1206 GEAR HOUSING 917086/BP1206 5 PRINTED IN USA GEAR HOUSING Ref. No. 1 5 6 10 23 25 26 37 38 39 40 41 42 43 44 45 46 47 48 49 50 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Part No. 186636 425-34695 186487 186365 186586 138139 186543 138100 138101 186466 186466 186607 186612 425-34733 425-34733 425-34746 425-34805 425-34805 425-34747 138141 138639 186489 186490 425-34733 138154 425-34745 137948 138127 138133 186592 425-34745 186507 185643 185644 185645 PRINTED IN USA 4TNV98-YTBL Quantity Description HOUSING ASSY/COVER/G PARALLEL PIN 8 X16 COVER/F.I. PUMP STUD M10 X 32 CASE/GEAR STUD BOLT PUMP ASSY/LUB. OIL O-RING P20 O-RING P14 BOLT M8 X 70 PLATED BOLT M8 X 70 PLATED O-RING 1A P-7.0 PACKING 3075 BOLT M8 X 16 PLATED BOLT M8 X 16 PLATED BOLT M8 X 20 PLATED BOLT M8 X 40 PLATED BOLT M8 X 40 PLATED BOLT M8 X 45 PLATED NUT COVER/FILLER COVER ASSY SPONGE BOLT M8 X 16 PLATED GASKET/LIQUID O-RING 1A P-32.0 COVER/HO-P O-RING 1A G-85.0 BOLT M10 X 20 PLATED PIPE O-RING 1A P-32.0 BALL BEARING ADAPTOR/OIL FILLER NUT/OIL FILLER O-RING 1A P-30.0 1 4 1 4 1 4 1 1 1 6 1 1 1 1 1 3 5 5 3 4 1 1 1 3 1 1 1 1 2 1 1 2 1 1 1 6 917086/BP1206 GEAR HOUSING 917086/BP1206 7 PRINTED IN USA GEAR HOUSING Ref. No. 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. 186627 137969 137968 186382 186381 138022 186365 186648 186605 138100 138101 138116 425-34746 425-34746 425-34805 425-34747 425-34747 425-34766 138130 425-34800 138141 138639 425-34745 186604 186605 138125 137948 138127 138134 138154 186612 186592 425-34745 185643 185644 185645 PRINTED IN USA 4TNV106T-XTBL Quantity Description HOUSING ASSY/COVER/G OIL SEAL COVER/FIP GEAR CASE ASSY (NON-HIGH FLOW) GEAR CASE PUMP ASSY/L.O. STUD M10 X 32 STUD M10 X 32 PLATED (HIGH FLOW) BALL BEARING O-RING P20 O-RING P14 PARALLEL PIN 8 X 16 BOLT M8 X 20 PLATED BOLT M8 X 20 PLATED BOLT M8 X 40 PLATED BOLT M8 X 45 PLATED BOLT M8 X 45 PLATED BOLT M8 X 50 PLATED BOLT M8 X 70 PLATED BOLT M8 X 80 PLATED NUT COVER/FILLER O-RING 1A P-32.0 BEARING #6205 BALL BEARING O-RING 1A P-11.0 COVER/HO-P O-RING 1A G-85.0 BOLT M10 X 22 PLATED GASKET/LIQUID PACKING 3075 PIPE O-RING 1A P-32.0 ADAPTOR/OIL FILLER NUT/OIL FILLER O-RING 1A P-30.0 1 1 1 1 1 1 4 4 1 1 1 4 2 5 6 4 5 1 5 3 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 8 917086/BP1206 FLYWHEEL HOUSING AND OIL SUMP 917086/BP1206 9 PRINTED IN USA FLYWHEEL HOUSING AND OIL SUMP Ref. No. 1 6 7 14 15 18 19 20 22 23 Part No. 425-34695 186622 186460 425-34729 186576 186623 425-36120 425-36121 138113 138154 PRINTED IN USA 4TNV98-YTBL Quantity Description PARALLEL PIN 8 X16 BOLT M10 X 35 PLATED SEAL HTC95/115/12 BOLT M8 X 12 PLATED HOUSING/FLYWHEEL BOLT M10 X 70 PLATED SUMP ASSY/OIL DRAIN PLUG M22 SEAL WASHER 22S GASKET/LIQUID 2 9 1 16 1 4 1 1 1 1 10 917086/BP1206 FLYWHEEL HOUSING AND OIL SUMP 917086/BP1206 11 PRINTED IN USA FLYWHEEL HOUSING AND OIL SUMP Ref. No. 1 2 5 6 7 8 9 11 12 13 14 Part No. 425-34695 186373 186313 138135 137964 137967 425-36121 138113 425-34729 425-34733 138154 PRINTED IN USA 4TNV106T-XTBL Quantity Description PARALLEL PIN 8 X16 COVER ASSY/FLYWHEEL CAP BOLT M10 X 35 PLATED SEAL/OIL PAN COMP/LUB.OIL DRAIN PLUG M22 SEAL WASHER 22S BOLT M8 X 12 PLATED BOLT M8 X 16 PLATED GASKET/LIQUID 2 1 1 10 1 1 1 1 22 4 1 12 917086/BP1206 CYLINDER HEAD AND BONNET 917086/BP1206 13 PRINTED IN USA CYLINDER HEAD AND BONNET Ref. No. 1 2 3 4 9 10 11 12 13 14 15 16 17 18 19 21 22 23 25 26 27 28 29 30 31 32 33 34 36 37 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 61 62 63 64 65 66 67 68 69 80 Part No. 186519 425-34733 186406 186532 186533 186410 186602 425-36260 425-34779 186521 186522 425-35188 425-35191 425-35190 186529 425-34791 186411 425-35189 186520 425-34796 425-34776 186314 186528 186523 186524 186525 186401 186530 425-36244 425-34791 186531 425-36244 425-34791 186535 186624 425-34805 425-34838 425-34838 186337 186536 138140 138639 186527 186516 186517 186518 186388 186389 186390 186391 186526 186335 186598 186598 425-34775 425-34776 425-34745 186534 186560 138154 PRINTED IN USA 4TNV98-YTBL Quantity Description LIFTER/ENGINE BOLT M8 X 16 PLATED SEAT A/VALVE BRIDGE HEAD ASSY/CYLINDER GUIDE/VALVE GUIDE/VALVE BRIDGE PLUG 1/4 PLUG PT 3/8 SCREW PLUG 40 VALVE/EXHAUST VALVE SPRING RETAINER/SPRING SEAL/VALVE STEM SEAL/VALVE STEM BRIDGE ASSY/VALVE NUT M8 X P1.0 SCREW/VALVE BRIDGE COTTER ASSY VALVE/INTAKE SEAT/NOZZLE O-RING 1A P 12.0 BOLT 8X80 SUPPORT CMP SHAFT/ROCKER ARM SUPPORT A SUPPORT B WAVE WASHER ARM ASSY/ROCKER SCREW/VALVE NUT M8 X P1.0 ARM ASSY/ROCKER SCREW/VALVE NUT M8 X P1.0 PEDESTAL/RETAINER STUD M8 X 22 PLATED BOLT M8 X 40 PLATED BOLT M8 X 60 PLATED BOLT M8 X 60 PLATED PROTECTOR/NOZZLE FLANGE BOLT/RETAINER NUT COVER/FILLER BONNET ASSY BAFFLE PLATE BAFFLE BAFFLE DIAPHRAGM/BREATHER CENTER PLATE PLATE/BREATHER SPRING/DIAPHRAGM PACKING/BONNET PLUG SCREW/TAPPING 5 X 10 SCREW/TAPPING 5 X 10 KNOB O-RING 1A P 12.0 O-RING 1A P-32.0 RETAINER/F.I. VALVE LIFTER/ENGINE GASKET/LIQUID 1 4 8 1 16 8 1 4 1 8 16 16 8 8 8 8 8 16 8 4 4 2 1 1 3 2 8 4 4 4 4 4 4 4 2 2 4 2 4 4 2 1 1 1 1 1 1 1 1 1 1 1 6 6 4 4 1 4 1 1 14 917086/BP1206 CYLINDER HEAD AND BONNET 917086/BP1206 15 PRINTED IN USA CYLINDER HEAD AND BONNET Ref. No. 1 2 3 4 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 29 30 31 32 33 34 35 36 37 39 40 41 43 44 45 45(B) 46 47 48 49 50 51 52 53 Part No. 186392 138133 186406 186629 186345 186649 186396 186650 186410 138124 186602 425-36260 425-34779 186393 186394 186395 186397 425-35191 425-35190 186405 425-34791 186411 425-35189 186337 425-34796 425-34776 186403 186651 186398 186399 186400 186401 186408 425-36244 425-34791 186409 425-36244 425-34791 186412 186652 186653 186625 186616 186618 186654 138140 138639 186434 186385 186386 4TNV106T-XTBL Quantity Description LIFTER/ENGINE BOLT M10 X 20 PLATED SEAT A/VALVE BRIDGE HEAD ASSY/CYLINDER GUIDE/VALVE GUIDE/VALVE (HIGH FLOW) GUIDE/VALVE GUIDE/VALVE (HIGH FLOW) GUIDE/VALVE BRIDGE PLUG PT 1/16 SCREW PLUG 1/4 PLUG PT 3/8 SCREW PLUG 40 VALVE/INTAKE VALVE/EXHAUST VALVE SPRING RETAINER/SPRING SEAL/VALVE STEM SEAL/VALVE STEM BRIDGE ASSY/VALVE NUT M8 X P1.0 SCREW/VALVE BRIDGE COTTER ASSY PROTECTOR/NOZZLE SEAT/NOZZLE O-RING 1A P 12.0 SUPPORT CMP SUPPORT ASSY/ARM SHAFT/ROCKER ARM SUPPORT A SUPPORT B WAVE WASHER ARM ASSY/ROCKER SCREW/VALVE NUT M8 X P1.0 ARM ASSY/ROCKER SCREW/VALVE NUT M8 X P1.0 RETAINER/F.I. VALVE RETAINER/F.I. VALVE (HIGH FLOW) RETAINER/F.I. VALVE (HIGH FLOW) STUD M8 X 30 PLATED BOLT M8 X 75 PLATED BOLT M8 X 90 PLATED FLANGE BOLT/RETAINER (HIGH FLOW) NUT COVER/FILLER BONNET ASSY BAFFLE PLATE BAFFLE 1 2 8 1 8 8 8 8 8 1 1 4 1 8 8 16 16 8 8 8 8 8 16 4 4 4 1 1 1 3 2 8 4 4 4 4 4 4 4 4 4 2 8 4 4 2 1 1 1 1 Parts List Continued On Next Page PRINTED IN USA 16 917086/BP1206 CYLINDER HEAD AND BONNET 917086/BP1206 17 PRINTED IN USA CYLINDER HEAD AND BONNET (continued from previous page) Ref. No. 54 55 58 59 60 61 62 70 71 72 73 74 75 76 77 78 80 81 82 83 84 85 86 Part No. 186387 138472 186402 186598 425-34775 425-34776 425-34745 138478 138503 425-35772 138482 138479 138480 138481 425-35356 186445 138501 186459 425-34850 138517 186655 138517 186655 138483 186404 PRINTED IN USA 4TNV106T-XTBL Quantity Description BAFFLE JOINT PACKING/BONNET SCREW/TAPPING 5 X 10 KNOB O-RING 1A P 12.0 O-RING 1A P-32.0 HOSE/RUBBER LIFTING BOLT M10 X 25 PLATED BREATHER ASSY WOOL/STEEL COVER BREATHER BOLT M5 X 10 PLATED HOSE CMP/BREAKER OUT PROTECTOR/FUEL PIPE HOSE B/BREATHER CLAMP 16 CLAMP 41 CLAMP 35 (HIGH FLOW) CLAMP 41 CLAMP 35 (HIGH FLOW) ELBOW STUD 8 X 95 1 1 1 6 4 4 1 1 1 2 1 3 1 1 4 1 1 1 2 2 2 1 1 1 2 18 917086/BP1206 SUCTION MANIFOLD AND AIR CLEANER 917086/BP1206 19 PRINTED IN USA SUCTION MANIFOLD AND AIR CLEANER Ref. No. 1 2 3 4 5 7 8 25 26 28 29 30 31 32 33 Part No. 186537 186538 425-34748 186617 425-36318 186561 425-34761 425-34746 186566 182133 182132 186305 186306 186304 186482 PRINTED IN USA 4TNV98-YTBL Quantity Description MANIFOLD/AIR INTAKE PACKING/INT. MANIFOLD BOLT M8 X 55 PLATED BOLT M8 X 85 PLATED GASKET/NON-ASB. AIR HEATER BOLT M8 X 35 PLATED BOLT M8 X 20 PLATED CLEANER ASSY/AIR ELEMENT/INNER ELEMENT/OUTER COVER-ASSY VALVE INDICATOR MARKING/(W) 1 1 9 1 1 1 4 2 1 1 1 1 1 1 1 20 917086/BP1206 SUCTION MANIFOLD AND AIR CLEANER 917086/BP1206 21 PRINTED IN USA SUCTION MANIFOLD AND AIR CLEANER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 22 Part No. 186413 186414 138130 138513 425-36131 138506 138045 138046 138055 138521 138522 186450 186457 186306 181879 181881 186482 186577 425-34733 425-34746 PRINTED IN USA 4TNV106T-XTBL Quantity Description MANIFOLD/AIR INTAKE PACKING/INT. MANIFOLD BOLT M8 X 70 PLATED HOSE/RUBBER CLAMP 54 BEND GASKET/AIR HEATER GASKET/AIR HEATER HEATER AIR BOLT M10 X 75 PLATED BOLT M10 X 95 PLATED CLEANER ASSY/AIR COVER VALVE ELEMENT/OUTER ELEMENT/INNER MARKING/(W) INDICATOR ASSY BOLT M8 X 16 PLATED BOLT M8 X 20 PLATED (HIGH FLOW) 1 1 10 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 4 4 22 917086/BP1206 EXHAUST MANIFOLD AND SILENCER 917086/BP1206 23 PRINTED IN USA EXHAUST MANIFOLD AND SILENCER Ref. No. 1 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 186496 425-36128 186375 138474 138140 425-36249 138104 186567 186568 186593 425-34733 425-34746 138140 PRINTED IN USA 4TNV98-YTBL Quantity Description MANIFOLD/EXHAUST GASKET BOLT 8 X 80 STUD BOLT M8 X 80 NUT BOLT M8 X 22 GASKET/SILENCER SILENCER STAY/SILENCER WASHER 8 BOLT M8 X 16 PLATED BOLT M8 X 20 PLATED NUT 1 1 6 2 2 4 1 1 1 2 2 4 4 24 917086/BP1206 EXHAUST MANIFOLD AND SILENCER 917086/BP1206 25 PRINTED IN USA EXHAUST MANIFOLD AND SILENCER Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 138474 186656 138485 186657 186374 186658 138512 138140 138141 138514 186659 138140 186435 138475 186660 138504 186661 138488 138520 138520 138082 PRINTED IN USA 4TNV106T-XTBL Quantity Description STUD BOLT M8 X 80 STUD BOLT M10 X 85 (HIGH FLOW) MANIFOLD/AIR EXHAUST MANIFOLD/AIR EXHAUST (HIGH FLOW) GASKET GASKET (HIGH FLOW) STUD BOLT M8 X 20 NUT NUT (HIGH FLOW) BOLT/CFW COOLER BOLT M10 X 105 (HIGH FLOW) NUT SILENCER BOLT M8 X 110 BOLT M10 X 110 (HIGH FLOW) STAY STAY (HIGH FLOW) PK T/C OUT BOLT M8 X 22 PLATED BOLT M8 X 22 PLATED PACKING 2 2 1 1 1 1 4 2 2 6 6 4 1 1 1 1 1 1 2 4 1 26 917086/BP1206 CAMSHAFT AND DRIVING GEAR 917086/BP1206 27 PRINTED IN USA CAMSHAFT AND DRIVING GEAR Ref. No. 1 2 4 5 8 9 10 11 13 17 18 19 20 23 24 25 26 Part No. 186471 186539 186540 425-34656 186497 425-34810 425-34733 138020 186505 425-34813 425-34748 186419 186506 186579 186590 186596 186626 PRINTED IN USA 4TNV98-YTBL Quantity Description TAPPET PUSH ROD CAMSHAFT ASSY METAL/THRUST/CAM GEAR/CAMSHAFT KEY 7 X 14 BOLT M8 X 16 PLATED SHAFT/GEAR/IDLE GEAR ASSY/IDLE BUSH/IDLE GEAR BOLT M8 X 55 PLATED GEAR/F.I. PUMP GEAR ASSY/HYDR. PUMP BOLT FLANGE SPRING WASHER 18 NUT/LOCK M18 8 8 1 1 1 1 2 1 1 1 3 1 1 4 1 1 1 28 917086/BP1206 CAMSHAFT AND DRIVING GEAR 917086/BP1206 29 PRINTED IN USA CAMSHAFT AND DRIVING GEAR Ref. No. 1 2 3 4 6 7 8 9 10 13 14 15 16 18 19 20 Part No. 138005 186415 186416 425-34656 186497 425-34810 425-34797 138020 186377 425-34748 186579 186419 186506 186590 186596 186626 PRINTED IN USA 4TNV106T-XTBL Quantity Description TAPPET PUSH ROD CAMSHAFT ASSY METAL/THRUST/CAM GEAR/CAMSHAFT KEY 7 X 14 BOLT M8 X 14 PLATED SHAFT/GEAR/IDLE GEAR/IDLE CMP BOLT M8 X 55 PLATED BOLT GEAR/F.I. PUMP GEAR ASSY/HYDR. PUMP FLANGE (HIGH FLOW) WASHER/SPRING 18 (HIGH FLOW) NUT/LOCK M18 (HIGH FLOW) 8 8 1 1 1 1 2 1 1 3 4 1 1 1 1 1 30 917086/BP1206 CRANKSHAFT AND PISTON 917086/BP1206 31 PRINTED IN USA CRANKSHAFT AND PISTON Ref. No. Part No. 4TNV98-YTBL Quantity Description 2 5 6 7 8 9 186510 CRANKSHAFT COMP 186498 GEAR/CRANKSHAFT 137957 PARALLEL PIN 137958 PARALLEL PIN 10 X 22 425-34810 KEY 7 X 14 186562 V-PULLEY/CRANKSHAFT 186662a V-PULLEY/CRANKSHAFT 10 186585 WASHER 11 425-34818 BOLT/V-PULLEY 30 MM 186663a BOLT/V-PULLEY 35 MM 12 186611 O-RING 1A S-53.0 13 137956 BOLT/FLYWHEEL 17 186578 FLYWHEEL ASSY 19 186499 GEAR/RING 20 186542 PISTON W/ RING 22 186541 RING SET/PISTON 26 186343 PIN/PISTON 27 186597 CIRCLIP 30 28 186500 ROD ASSY/CONNECTING 32 186504 BUSH/PISTON PIN 33 186501 BOLT/ROD 34 186502 METAL ASSY/CRANKPIN 36 186503 BEARING/PIN 38 186638 PISTON W/ RING 40 186639 RING SET 41 186488 SEAL/OIL SINGLE STRIP 186664a SEAL/OIL DOUBLE STRIP a) CTL60/MTL16 Models: SN 21301933 ~ PRINTED IN USA 1 1 1 1 1 1 1 1 1 1 1 6 1 1 4 4 4 8 4 4 8 4 4 4 4 1 1 32 917086/BP1206 CRANKSHAFT AND PISTON 917086/BP1206 33 PRINTED IN USA CRANKSHAFT AND PISTON Ref. No. 1 3 4 5 6 7 8 9 10 11 13 14 16 22 23 24 27 28 29 31 33 35 Part No. 186376 186498 137957 137958 425-34810 138099 138010 425-34818 137956 138009 138081 186418 186417 137932 138115 138015 138019 138016 138017 138018 186630 186631 PRINTED IN USA 4TNV106T-XTBL Quantity Description CRANKSHAFT ASSY GEAR/CRANKSHAFT PARALLEL PIN PARALLEL PIN 10 X 22 KEY 7 X 14 WASHER V-PULLEY/CRANK BOLT/V-PULLEY BOLT/FLYWHEEL FLYWHEEL ASSY RING GEAR Z=129 PISTON W/ RING RING SET/PISTON PIN/PISTON CIRCLIP 37 ROD ASSY/CONNECTING METAL/PISTON PIN BOLT/ROD METAL ASSY/CRANKPIN BEARING/PIN PISTON W/ RING RING SET 1 1 1 1 1 1 1 1 6 1 1 4 4 4 8 4 4 8 4 4 4 4 34 917086/BP1206 LUBRICATION OIL SYSTEM 917086/BP1206 35 PRINTED IN USA LUBRICATION OIL SYSTEM Ref. No. 1 2 3 4 5 6 7 8 13 14 15 19 20 21 22 23 24 25 26 28 29 30 31 32 34 35 36 37 38 39 40 41 42 43 44 Part No. 186300 186574 425-34825 186575 425-34827 425-34733 138100 186508 425-34729 425-34684 186544 186468 425-34750 186600 425-34750 425-34729 425-34750 186580 186569 186582 186302 186587 137500 186453 186582 186581 186455 186595 186609 186570 186565 186594 186603 425-34761 138136 PRINTED IN USA 4TNV98-YTBL Quantity Description BOLT/PIPE JOINT DIPSTICK GUIDE/DIPSTICK GUIDE O-RING 1A P-10A BOLT M8 X 16 PLATED O-RING P20 PIPE ASSY/LUB. OIL BOLT M8 X 12 PLATED SWITCH/0.5KG/L.O. PIPE ASSY/LUB. OIL BOLT ASSY/JOINT SEAL WASHER 8S JOINT BOLT 3 SEAL WASHER 8S BOLT M8 X 12 PLATED SEAL WASHER 8S COVER CASE ASSY/LUB.OIL ADAPTER STUD/LUB.OIL FILTER STUD/LUB.OIL FILTER FILTER/OIL 80 X 80L BRACKET/L.O. CMP ADAPTER PIPE/LUB.OIL LO-T SEAL WASHER 30S O-RING 1A G-60.0 SPACER/LO/FILTER PIPE SEAL WASHER 10S PLUG 10 BOLT M8 X 35 PLATED BOLT M10 X 45 PLATED 2 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 36 917086/BP1206 LUBRICATION OIL SYSTEM 917086/BP1206 37 PRINTED IN USA LUBRICATION OIL SYSTEM Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 Part No. 138070 138071 138023 138072 425-34736 425-34746 425-34825 138024 138025 425-34827 138129 138132 137500 186451 186582 186580 186302 186452 186453 186582 186455 186595 186610 138135 138136 186378 138126 425-34760 186621 186665 186666 PRINTED IN USA 4TNV106T-XTBL Quantity Description COOLER ASSY/L.O. BRACKET COMP/COOLER PACKING BOLT/L.O. COOLER JOINT PT 1/4 BOLT M8 X 20 PLATED GUIDE/DIPSTICK DIPSTICK/LUB.OIL GUIDE/DIP STICK O-RING 1A P-10A BOLT M8 X 18 PLATED BOLT M10 X 18 PLATED FILTER/OIL 80 X 80L CASE/L.O. CMP ADAPTER COVER STUD/LUB.OIL FILTER SPACER/LO/FILTER BRACKET/L.O. CMP ADAPTER LO-T SEAL WASHER 30S O-RING 1A G70.0/NBR BOLT M10 X 35 PLATED BOLT M10 X 45 PLATED PIPE ASSY/L.O. INTAKE O-RING 4C P-18.0 BOLT M8 X 30 PLATED BOLT M12 X 16 PLATED CLAMP 200 (HIGH FLOW) PROTECTOR (HIGH FLOW) 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 2 1 1 38 917086/BP1206 COOLING WATER SYSTEM 917086/BP1206 39 PRINTED IN USA COOLING WATER SYSTEM Ref. No. 1 11 12 13 14 16 18 20 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49 52 53 54 Part No. 186545 425-36113 425-35165 425-34748 183543 184405 186563 186303 425-34761 186572 186564 425-36114 186370 186550 186371 425-35334 186599 425-34727 138123 186615 425-34977 425-36319 425-34727 425-34729 425-34838 425-34683 425-34707 186546 186548 186551 186464 186547 186549 186464 186311 138088 425-34736 PRINTED IN USA 4TNV98-YTBL Quantity Description PUMP ASSY/WATER GASKET/CW-P BOLT M6 X 30 PLATED BOLT M8 X 55 PLATED PULLEY V-BELT A41 FAN SPACER/FAN BOLT M8 X 35 PLATED CASE ASSY/THERMOSTAT COVER/THERMOSTAT GASKET/THERMOSTAT GASKET/THERMOSTAT PIPE ASSY/INJECTION THERMOSTAT BOLT/PIPE JOINT JOINT 4- 8 GASKET/ROUND 8 PLUG PT 3/8 STEEL BOLT M6 X 12 PLATED BOLT M6 X 20 PLATED GASKET/CASE GASKET/ROUND 8 BOLT M8 X 12 PLATED BOLT M8 X 60 PLATED SWITCH/THERMO 110° C GASKET 16 HOSE A ASSY/WATER PIPE A/COOLING WATER PROTECTOR/PIPE 10.7 CLAMP 9 HOSE B ASSY/WATER PIPE B/COOLING WATER CLAMP 9 SENSOR/THERMO. GASKET 10 JOINT PT 1/4 1 1 2 5 1 1 1 1 4 1 1 1 1 1 1 1 1 2 2 2 4 1 1 1 3 1 1 1 1 1 2 1 1 2 1 1 1 40 917086/BP1206 COOLING WATER SYSTEM 917086/BP1206 41 PRINTED IN USA COOLING WATER SYSTEM Ref. No. 1 2 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No. 186423 186667 186422 186668 138123 188686 186601 186338 188488 186606 138030 425-35672 425-34748 186379 186165 186449 186444 186620 186456 186300 138078 138079 138074 137963 425-36260 425-34765 186599 425-34727 138033 425-34838 138130 138073 186442 186443 138118 425-34683 425-34707 186311 138088 186424 186669 186426 186339 186670 186464 186480 186425 186427 186464 186615 425-34727 425-34729 PRINTED IN USA 4TNV106T-XTBL Quantity Description ELBOW R3/8 ELBOW R3/8 (HIGH FLOW) PUMP ASSY/WATER PUMP ASSY/WATER (HIGH FLOW) PLUG PT 3/8 STEEL PLUG/DRAIN R03 (HIGH FLOW) PLUG PT 1/4 STEEL PIPE/COOLING WATER JOINT (HIGH FLOW) BALL 1/4 STEEL PACKING BOLT M6 X 50 PLATED BOLT M8 X 55 PLATED V-PULLEY V-BELT FAN/C.W. SPACER BOLT M10 X 60 PLATED CASE ASSY/THERMOSTAT BOLT/PIPE JOINT THERMOSTAT GASKET COVER GASKET PLUG PT 3/8 SCREW BOLT M8 X 25 PLATED JOINT 4- 8 GASKET/ROUND 8 GASKET BOLT M8 X 60 PLATED BOLT M8 X 70 PLATED PIPE/C.W. PIPE/C.W. PROTECTOR/CW-T CLAMP 25 SWITCH/THERMO 110° C GASKET 16 SENSOR/THERMO. GASKET 10 PIPE/C.W. A/MP4 PIPE/C.W. A/MP4 (HIGH FLOW) PIPE A/COOLING WATER CLAMP/CW-T CLAMP/CW-T CLAMP 9 CORRUGATED TUBE PIPE/C.W. B/MP4 PIPE B/COOLING WATER CLAMP 9 BOLT M6 X 12 PLATED GASKET/ROUND 8 BOLT M8 X 12 PLATED 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 4 1 1 1 1 1 1 2 4 1 2 1 4 2 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 42 917086/BP1206 FUEL INJECTION PUMP 917086/BP1206 43 PRINTED IN USA FUEL INJECTION PUMP Ref. No. 1 2 5 81 83 132 276 277 278 279 Part No. 186514 186515 186642 189577 425-35962 189575 425-34733 138520 138520 138133 PRINTED IN USA 4TNV98-YTBL Quantity Description RETAINER/MP4 RETAINER/MP4 PUMP ASSY/F. INJECT O-RING 1A S28.01 BOLT SOLENOID/STOP BOLT M8 X 16 PLATED BOLT M8 X 22 PLATED BOLT M8 X 22 PLATED BOLT M10 X 20 PLATED 1 1 1 1 2 1 2 2 1 1 44 917086/BP1206 FUEL INJECTION PUMP 917086/BP1206 45 PRINTED IN USA FUEL INJECTION PUMP Ref. No. 1 29 30 31 32 40 41 60 61 62 63 64 65 66 67 69 70 73 74 75 76 77 78 79 81 82 83 84 85 86 87 93 94 95 97 98 99 100 101 102 103 104 106 107 108 109 110 111 112 113 117 118 121 123 125 126 127 128 129 130 Part No. 186634 192291 192292 192295 192297 192299 425-35959 425-35959 425-35959 192294 192294 186596 425-34892 138120 425-35174 186607 425-35263 425-35705 186626 192290 186383 186384 425-34733 425-34746 425-34746 186619 PRINTED IN USA 4TNV106T-XTBL Quantity Description PUMP ASSY/F. INJECT STOPPER O-RING O-RING VALVE ASSY/DELIVERY SPRING HOLDER/DELIVERY PLUG JOINT/COOLING WATER PLUG/WATER PUMP PLUG PK (BARREL PLUG) PLUG LIFTER PACKING/PLUG TIMER SET TIMER CMP O-RING 1011 RING/BACKUP O-RING O-RING RING/BACKUP PACKING/HEAD SPRING/TIMER ELEMENT/THERMO JOINT O-RING P14 PACKING/TIMER PLUG PISTON ASSY/DAMPER PUMP ASSY/FEED O-RING O-RING 4E S42 SEAL WASHER 12 SEAL WASHER 12 SEAL WASHER 12 SEAL WASHER 18 SEAL WASHER 18 SPRING WASHER 18 PIN/PARALLEL 5 X 14 PIN/SPRING 5 X 10 KEY 5 X 19 BOLT/JOINT 6 PIPE PLUG/HEX M12 O-RING 1A P-7.0 PACKING 1020 PACKING 2021 BOLT M6 X 10 PLATED BOLT M6 X 35 PLATED BOLT M10 X 45 NUT/LOCK M18 JOINT JOINT 12, PIPE RETAINER/MP4 RETAINER/MP4 BOLT M8 X 16 PLATED BOLT M8 X 20 PLATED BOLT M8 X 20 PLATED BOLT M10 X 16 PLATED 1 1 1 1 4 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 2 2 1 1 1 1 1 1 1 4 4 1 1 1 1 1 2 2 1 1 46 917086/BP1206 GOVERNOR 917086/BP1206 47 PRINTED IN USA GOVERNOR Ref. No. 2 3 4 6 22 23 24 25 27 48 56 57 59 60 61 62 71 72 73 74 119 Part No. 192282 192283 192284 425-34981 425-35352 425-35959 425-35174 425-35263 425-35263 425-34984 189577 425-35962 425-34998 189575 PRINTED IN USA 4TNV106T-XTBL Quantity Description PACKING/CASE COVER/CASE PACKING O-RING S6 NUT SPRING RETAINER LEVER/REGULATOR BOLT/IDLE LIMIT BOLT M6 X 10 PLATED RETAINER/SHAFT SEAL WASHER 12 PLUG/HEX M12 BOLT M6 X 10 PLATED BOLT M6 X 10 PLATED NUT/LOCK 6 O-RING 1A S-28.0 BOLT M6 X 14 PLATED BOLT M6 X 25 PLATED BOLT M6 X 40 PLATED SOLENOID/STOP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 8 2 1 48 917086/BP1206 FUEL INJECTION VALVE 917086/BP1206 49 PRINTED IN USA FUEL INJECTION VALVE Ref. No. 1 2 5 6 9 10 11 12 13 25 26 27 30 31 34 35 37 38 39 40 41 42 Part No. 186640 186552 425-34903 186553 425-34666 425-34905 425-34906 425-34907 425-34667 186407 186372 186312 186473 425-34908 186473 186555 186556 186557 186558 186559 425-35164 138129 PRINTED IN USA 4TNV98-YTBL Quantity Description VALVE ASSY/F. INJECT NOZZLE ASSY NUT/NOZZLE CASE HOLDER ASSY/NOZZLE SPRING/NOZZLE SEAT/NOZZLE SPRING PLATE/STOP PIN SHIM PACK PIPE SEAL RETAINER RETAINER BOLT/HEX SOCKET M4 X 14 RETAINER BOLT/HEX SOCKET M4 X 14 PIPE ASSY/INJECTION PIPE ASSY/INJECTION PIPE ASSY/INJECTION PIPE ASSY/INJECTION PIPE ASSY/INJECTION BOLT M6 X 16 PLATED BOLT M8 X 18 PLATED 4 4 4 4 4 4 4 8 4 4 2 1 1 1 2 1 1 1 1 1 2 1 50 917086/BP1206 FUEL INJECTION VALVE 917086/BP1206 51 PRINTED IN USA FUEL INJECTION VALVE Ref. No. 1 2 5 6 9 10 11 12 13 25 26 27 28 30 31 32 33 34 35 Part No. 186633 186437 425-34903 186428 425-34666 425-34905 425-34906 425-34907 425-34667 186407 186372 137962 186433 186438 186439 186440 186441 425-34977 425-34746 PRINTED IN USA 4TNV106T-XTBL Quantity Description VALVE ASSY/F. INJECT NOZZLE ASSY NUT/NOZZLE CASE HOLDER ASSY/NOZZLE SPRING/NOZZLE SEAT/NOZZLE SPRING PLATE/STOP PIN SHIM PACK PIPE SEAL RETAINER BRACKET SUPPORT/F.I. PIPE PIPE ASSY/INJECTION PIPE ASSY/INJECTION PIPE ASSY/INJECTION PIPE ASSY/INJECTION BOLT M6 X 20 PLATED BOLT M8 X 20 PLATED 4 4 4 4 4 4 4 8 4 4 4 2 1 1 1 1 1 6 1 52 917086/BP1206 FUEL LINE 917086/BP1206 53 PRINTED IN USA FUEL LINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 21 22 30 31 32 33 34 Part No. 186467 182130 425-34760 186478 425-34916 138107 425-35451 186589 425-34916 186573 186588 186554 186430 186431 186481 186464 186432 425-34750 186483 137953 185466 186340 425-34924 425-34927 425-34744 PRINTED IN USA 4TNV98-YTBL Quantity Description BRACKET/FILTER FILTER/FUEL BOLT M8 X 30 PLATED PIPE ASSY/FUEL CLAMP 12 PROTECTOR/FUEL PIPE PIPE/FUEL OIL PIPE ASSY/FUEL CLAMP 12 TUBE PIPE/FUEL OIL PIPE ASSY/F.O. RETURN JOINT BOLT M6 PACKING/FUEL RETURN PIPE/FUEL RETURN CLAMP 9 HOSE JOINT 4 SEAL WASHER 8S FUEL PUMP CLAMP 140 SEPARATOR ASSY ELEMENT RING/RETAINING O-RING 1A G-65.0 O-RING 1A P-16.0 1 1 2 1 2 1 1 1 2 1 1 1 5 5 1 2 1 1 1 1 1 1 1 1 1 54 917086/BP1206 FUEL LINE 917086/BP1206 55 PRINTED IN USA FUEL LINE Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No. 186467 182088 425-34760 186307 186573 425-34931 138105 137935 138090 425-34918 425-34928 186429 186430 425-34674 186671 186431 186432 425-34750 425-34727 186600 186308 185466 186340 425-34924 425-34927 425-34744 186464 186346 186362 186462 186363 PRINTED IN USA 4TNV106T-XTBL Quantity Description BRACKET/FILTER FILTER/FUEL OIL BOLT M8 X 30 PLATED PIPE ASSY/FUEL OIL TUBE PIPE/FUEL (D13 X L400) PIPE/FUEL PROTECTOR/FUEL PIPE PIPE/FUEL (D13 X L500) CLAMP 13 CLAMP 8 PIPE ASSY/F.O. RETURN JOINT BOLT M6 PIPE/FUEL PIPE/FUEL RETURN (HIGH FLOW) PACKING/FUEL RETURN HOSE JOINT 4 SEAL WASHER 8S GASKET/ROUND 8 JOINT BOLT 3 PUMP ASSY/FUEL FEED SEPARATOR ASSY ELEMENT RING/RETAINING O-RING 1A G-65.0 O-RING 1A P-16.0 CLAMP 9 PIPE/FUEL PIPE D12 X L1350 PIPE/FUEL OIL PIPE (L=900) / FUEL 1 1 2 1 1 1 1 1 1 4 2 1 4 1 1 4 1 1 2 1 1 1 1 1 1 1 6 1 1 1 1 56 917086/BP1206 STARTING MOTOR 917086/BP1206 57 PRINTED IN USA STARTING MOTOR Ref. No. 1 2 5 9 13 14 15 16 17 18 19 21 23 25 26 27 28 31 35 36 37 38 39 40 41 42 43 Part No. 140566 186348 186349 186350 186351 186352 425-35899 425-35901 186353 137952 186354 186355 425-35906 186584 425-35909 425-35910 425-35911 186356 425-35913 425-35915 425-35488 425-35165 425-35176 186357 186583 188748 186463 PRINTED IN USA 4TNV98-YTBL Quantity Description STARTING MOTOR ARMATURE ASSY WASHER KIT/THRUST STOPPER KIT/PINION COIL ASSY/FIELD BRUSH (+) COVER ASSY/REAR HOLDER BRUSH SPRING/BRUSH BEARING ASSY/CENTER SEAL/OIL SHAFT ASSY/GEAR SWITCH CASE ASSY/GEAR METAL/GEAR CASE LEVER SET/SHIFT DUST COVER SET BOLT/THROUGH SCREW 4 TERMINAL COVER BOLT M6 X 30 PLATED BOLT M6 X 45 PLATED SCREW 5 PINION ASSY BOLT M12 X 25 PLATED COVER/TERMINAL 1 1 1 1 1 2 1 1 2 4 1 1 1 1 1 1 1 1 2 2 1 3 2 2 1 2 1 58 917086/BP1206 STARTING MOTOR 917086/BP1206 59 PRINTED IN USA STARTING MOTOR Ref. No. 1 2 5 6 7 8 9 10 11 12 13 14 15 19 20 21 22 23 24 25 26 Part No. 138044 138050 138051 138052 138053 138054 138052 137952 138056 138057 REF 138058 137930 138102 138059 138103 138060 138061 138063 186591 188748 PRINTED IN USA 4TNV106T-XTBL Quantity Description STARTER ARMATURE ASSY COIL ASSY/FIELD BRUSH (+) COVER/REAR HOLDER/BRUSH BRUSH (+) SPRING/BRUSH PINION ASSY CLUTCH ASSY BALL BEARING SHAFT/PINION STOPPER KIT/PINION SWITCH ASSY/MAGNETIC RETAINER/BEARING SHIFT LEVER SET THROUGH BOLT COVER ASSY/DUST HOUSING/GEARS COVER/M TERMINAL BOLT M12 X 25 PLATED 1 1 1 2 1 1 2 4 1 1 2 1 1 1 1 1 2 1 1 1 2 60 917086/BP1206 GENERATOR 917086/BP1206 61 PRINTED IN USA GENERATOR Ref. No. Part No. 4TNV98-YTBL Quantity Description 1 186509 ADJUSTER/BELT 186672a ADJUSTER/BELT 2 184401 ALTERNATOR 3 186477 NUT 4 186315 ROTOR ASSY 5 186465 BALL BEARING 6 186325 COVER/BEARING 7 186316 FLAME ASSY/DRIVE 8 186321 BALL BEARING 9 186322 PLATE 10 186323 SCREW 11 186324 BOLT/STUD 12 186317 FLAME ASSY/REAR 13 186318 PULLEY 14 186319 NUT 15 186326 HOLDER 16 186469 HOLDER/BRUSH 17 186327 SCREW 18 186328 SCREW 19 186329 BOLT 20 186330 SCREW W/WASHER 21 186331 BOLT 22 186332 INSULATION BUSH 23 186333 NUT 24 186320 COLLAR 25 186334 THRUST WASHER 26 186475 REGULATOR ASSY 27 186476 COVER 28 138141 NUT 29 186484 STUD 30 186342 BOLT 188496a BOLT 31 138089 TIMER 32 160891 TIMER 33 425-35026 BOLT M8 X 25 34 186341 RELAY/SAFETY 35 186336 RELAY/POWER 36 160888 RELAY/MAGNETIC 37 188500a ADJUST/ERBELT a) CTL60/MTL16 Models: SN 21301933 ~ PRINTED IN USA 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 6 1 3 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 62 917086/BP1206 GENERATOR 917086/BP1206 63 PRINTED IN USA GENERATOR Ref. No. Part No. 4TNV106T-XTBL Quantity Description 1 2 3 138049 DISTANCE PIECE 138111 WASHER/POLISHED 10 138137 BOLT M10 X 120 PLATED 186673a BOLT M10 X 120 PLATED 4 138141 NUT 5 138048 ADJUSTER/BELT 6 137929 BOLT M8 X L25 425-36204a BOLT 7 425-35026 BOLT M8 X 25 8 138047 GENERATOR 12V-60A 9 138062 ROTOR ASSY 10 425-36303 BALL BEARING 11 138064 REAR BRACKET ASSY 12 138065 FRONT BRACKET ASSY 13 138066 PULLEY 14 138067 SCREW KIT 15 137950b SPACER 16 138087 RELAY/SAFETY 17 160888 RELAY/MAGNETIC 18 160891 TIMER 138089 TIMER (HIGH FLOW) 19 186336 RELAY/POWER a) CTL80/MTL25 Models: SN 21500628 ~ b CTL80/MTL25 Models: SN ~ 21500628 PRINTED IN USA 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 64 917086/BP1206 TOOL AND GASKET SET 917086/BP1206 65 PRINTED IN USA TOOL AND GASKET SET Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part No. 186641 186431 186513 425-35191 186337 425-34796 186526 186538 425-36128 138104 425-35190 138100 138101 425-36113 425-36319 186370 425-36318 425-36114 425-34727 425-34707 186607 425-34776 425-34745 425-34750 138113 186612 138127 186611 425-34742 425-34827 186609 186610 138088 138091 138154 PRINTED IN USA 4TNV98-YTBL Quantity Description GASKET SET/NON-ASB. PACKING/FUEL RETURN GASKET/CYLINDER HEAD SEAL/VALVE STEM PROTECTOR/NOZZLE SEAT/NOZZLE PACKING/BONNET PACKING/INT. MANIFOLD GASKET GASKET/SILENCER SEAL/VALVE STEM O-RING P20 O-RING P14 GASKET/CW-P GASKET/CASE GASKET/THERMOSTAT GASKET/NON-ASB. GASKET/THERMOSTAT GASKET/ROUND 8 GASKET 16 O-RING 1A P-7.0 O-RING 1A P 12.0 O-RING 1A P-32.0 SEAL WASHER 8S SEAL WASHER 22S PACKING 3075 O-RING 1A G-85.0 O-RING 1A S-53.0 GASKET/NON-ASB. O-RING 1A P-10A O-RING 1A G-60.0 O-RING 1A G70.0/NBR GASKET 10 FLEX HONE GASKET/LIQUID 1 5 1 8 4 4 1 1 1 2 8 2 1 1 1 1 1 1 3 2 1 8 3 9 1 1 1 1 1 1 2 1 1 1 1 66 917086/BP1206 TOOL AND GASKET SET 917086/BP1206 67 PRINTED IN USA TOOL AND GASKET SET Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. 186632 186380 425-34745 138033 425-35191 186337 425-34796 186612 186402 186414 138045 138046 186374 138082 138127 138489 138023 138030 138079 137963 425-34750 425-34827 186595 425-34837 425-34707 138100 138101 138125 425-34776 138126 138488 186608 186610 425-34727 138088 186431 425-35190 138091 138154 PRINTED IN USA 4TNV106T-XTBL Quantity Description GASKET SET/NON-ASB. GASKET/HEAD O-RING 1A P-32.0 GASKET SEAL/VALVE STEM PROTECTOR/NOZZLE SEAT/NOZZLE PACKING 3075 PACKING/BONNET PACKING/INT. MANIFOLD GASKET/AIR HEATER GASKET/AIR HEATER GASKET PACKING O-RING 1A G-85.0 PK T/C IN PACKING PACKING GASKET GASKET SEAL WASHER 8S O-RING 1A P-10A SEAL WASHER 30S GASKET/ROUND 10 GASKET 16 O-RING P20 O-RING P14 O-RING 1A P-11.0 O-RING 1A P 12.0 O-RING 4C P-18.0 PK T/C OUT O-RING 4D P-18.0 O-RING 1A G70.0/NBR GASKET/ROUND 8 GASKET 10 PACKING/FUEL RETURN SEAL/VALVE STEM HORN/FLEX GASKET/LIQUID 1 1 3 1 8 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 6 1 1 1 1 8 1 1 1 1 6 1 4 8 1 1 68 917086/BP1206 TURBINE 917086/BP1206 69 PRINTED IN USA TURBINE Ref. No. 1 2 3 4 Part No. 138489 138515 138525 186436 PRINTED IN USA 4TNV106T-XTBL Quantity Description PK T/C IN WASHER 8 NUT M8 TURBO 1 4 4 1 70 917086/BP1206 LUBRICATION OIL LINE 917086/BP1206 71 PRINTED IN USA LUBRICATION OIL LINE Ref. No. 1 2 4 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 37 38 Part No. 425-34684 186420 186421 425-34835 425-34727 425-34837 186600 425-34729 186454 186446 138510 425-34835 138471 425-34837 425-34837 425-34729 186458 186300 425-34750 138509 138508 138492 138118 186608 425-35164 425-34797 138096 138028 138117 PRINTED IN USA 4TNV106T-XTBL Quantity Description SWITCH/0.5KG/L.O. LO-T/MP4 CMP SUPPORT/PIPE BOLT/PIPE JOINT 10 GASKET/ROUND 8 GASKET/ROUND 10 JOINT BOLT 3 BOLT M8 X 12 PLATED PIPE ASSY/LUB. OIL RETAINER RETAINER BOLT/PIPE JOINT 10 BOLT/PIPE JOINT GASKET/ROUND 10 GASKET/ROUND 10 BOLT M8 X 12 PLATED PIPE ASSY/L.O. BOLT/PIPE JOINT SEAL WASHER 8S ELBOW PT 3/8 PIPE/L.O. HOSE CLAMP 25 O-RING 4D P-18.0 BOLT M6 X 16 PLATED BOLT M8 X 14 PLATED VALVE ASSY/CHECK NOZZLE SPRING PIN 3 X 10 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2 4 1 1 1 2 1 2 1 4 4 4 72 917086/BP1206 SECTION NOTES 917086/BP1206 73 PRINTED IN USA INDEX 137500 137500 137929 137930 137932 137933 137935 137948 137948 137950 137952 137952 137953 137956 137956 137957 137957 137958 137958 137960 137962 137963 137963 137964 137967 137968 137969 137972 137973 137974 137975 137976 137977 138005 138009 138010 138015 138016 138017 138018 138019 138020 138020 138022 138023 138023 Page No. Ref. No. 36 38 64 60 34 4 56 6 8 64 58 60 54 32 34 32 34 32 34 4 52 42 68 12 12 8 8 4 4 4 4 4 4 30 34 34 34 34 34 34 34 28 30 8 38 68 31 13 6 15 22 22 8 59 27 15 18 10 22 13 10 6 4 7 5 15 27 25 20 7 8 4 3 5 24 8 16 19 27 1 11 8 24 28 29 31 27 11 9 7 3 17 PRINTED IN USA Part No. 138024 138025 138028 138030 138030 138033 138033 138044 138045 138045 138046 138046 138047 138048 138049 138050 138051 138052 138052 138053 138054 138055 138056 138057 138058 138059 138060 138061 138062 138063 138064 138065 138066 138067 138070 138071 138072 138073 138074 138078 138079 138079 138081 138082 138082 138087 Page No. Ref. No. 38 38 72 42 68 42 68 60 22 68 22 68 64 64 64 60 60 60 60 60 60 22 60 60 60 60 60 60 64 60 64 64 64 64 38 38 38 42 42 42 42 68 34 26 68 64 8 9 37 12 18 31 4 1 7 11 8 12 8 5 1 2 5 6 9 7 8 9 11 12 14 20 22 23 9 24 11 12 13 14 1 2 4 34 24 22 23 19 13 14 14 16 Part No. 138088 138088 138088 138088 138089 138089 138090 138091 138091 138096 138099 138100 138100 138100 138100 138100 138101 138101 138101 138101 138102 138103 138104 138104 138105 138107 138111 138113 138113 138113 138115 138116 138117 138118 138118 138123 138123 138123 138123 138124 138125 138125 138126 138126 138127 138127 74 Page No. Ref. No. 40 42 66 68 62 64 56 66 68 72 34 6 8 36 66 68 6 8 66 68 60 60 24 66 56 54 64 10 12 66 34 8 72 42 72 4 4 40 42 16 8 68 38 68 6 8 53 42 33 35 31 18 9 34 38 31 7 37 10 7 12 26 38 11 13 27 19 21 8 10 7 6 2 22 11 25 23 12 38 38 27 10 13 33 8 13 26 28 29 30 60 28 Part No. 138127 138127 138129 138129 138130 138130 138130 138132 138133 138133 138133 138134 138135 138135 138136 138136 138137 138139 138140 138140 138140 138140 138140 138140 138141 138141 138141 138141 138141 138145 138146 138147 138147 138154 138154 138154 138154 138154 138154 138154 138471 138472 138474 138474 138475 138478 Page No. 66 68 38 50 8 22 42 38 6 16 44 8 12 38 36 38 64 6 14 16 24 24 26 26 6 8 26 62 64 4 4 2 4 6 8 10 12 14 66 68 72 18 24 26 26 18 Ref. No. 27 15 11 42 19 3 33 12 61 2 279 29 6 26 44 27 3 25 49 49 6 14 5 7 49 21 5 28 4 14 11 18 12 57 30 23 14 80 35 39 17 55 5 1 9 70 NUMERICAL INDEX Part No. 917086/BP1206 INDEX NUMERICAL INDEX Part No. 138479 138480 138481 138482 138483 138485 138488 138488 138489 138489 138492 138501 138503 138504 138506 138508 138509 138510 138512 138513 138514 138515 138517 138517 138520 138520 138520 138520 138521 138522 138525 138639 138639 138639 138639 140566 160888 160888 160891 160891 181879 181881 182088 182130 182132 182133 917086/BP1206 Page No. 18 18 18 18 18 26 26 68 68 70 72 18 18 26 22 72 72 72 26 22 26 70 18 18 26 26 44 44 22 22 70 6 8 14 16 58 62 64 62 64 22 22 56 54 20 20 Ref. No. 74 75 76 73 85 2 11 31 16 1 26 80 71 10 6 25 24 15 4 4 6 2 83 84 12 13 277 278 10 11 3 50 22 50 50 1 36 17 32 18 16 17 2 2 29 28 Part No. 183543 184401 184405 185466 185466 185643 185643 185644 185644 185645 185645 186165 186300 186300 186300 186302 186302 186303 186304 186305 186306 186306 186307 186308 186311 186311 186312 186313 186314 186315 186316 186317 186318 186319 186320 186321 186322 186323 186324 186325 186326 186327 186328 186329 186330 186331 Page No. Ref. No. 40 62 40 54 56 6 8 6 8 6 8 42 36 42 72 36 38 40 20 20 20 22 56 56 40 42 50 12 14 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 62 14 2 16 30 21 65 34 66 35 67 36 16 1 21 22 29 18 20 32 30 31 15 4 20 52 41 27 5 28 4 7 12 13 14 24 8 9 10 11 6 15 17 18 19 20 21 75 Part No. 186332 186333 186334 186335 186336 186336 186337 186337 186337 186337 186338 186339 186340 186340 186341 186342 186343 186345 186346 186348 186349 186350 186351 186352 186353 186354 186355 186356 186357 186362 186363 186365 186365 186370 186370 186371 186372 186372 186373 186374 186374 186375 186376 186377 186378 186379 Page No. Ref. No. 62 62 62 14 62 64 14 16 66 68 42 42 54 56 62 62 32 16 56 58 58 58 58 58 58 58 58 58 58 56 56 6 8 40 66 40 50 52 12 26 68 24 34 30 38 42 22 23 25 62 35 19 47 29 5 6 10 45 31 22 34 30 26 10 27 2 5 9 13 14 17 19 21 31 40 28 30 10 8 26 16 28 26 26 2 3 13 4 1 10 28 15 Part No. 186380 186380 186381 186382 186385 186386 186387 186388 186389 186390 186391 186392 186393 186394 186395 186396 186397 186398 186399 186400 186401 186401 186402 186402 186403 186404 186405 186406 186406 186407 186407 186408 186409 186410 186410 186411 186411 186412 186413 186414 186414 186415 186416 186417 186418 186419 Page No. Ref. No. 4 68 8 8 16 16 18 14 14 14 14 16 16 16 16 16 16 16 16 16 14 16 18 68 16 18 16 14 16 50 52 16 16 14 16 14 16 16 22 22 68 30 30 34 34 28 23 2 6 5 52 53 54 55 56 57 58 1 17 18 19 11 20 33 34 35 33 36 58 9 32 86 23 3 3 25 25 37 41 10 12 22 26 45 1 2 10 2 3 16 14 19 PRINTED IN USA Part No. 186419 186420 186421 186422 186423 186424 186425 186426 186427 186428 186429 186430 186430 186431 186431 186431 186431 186432 186432 186433 186434 186435 186436 186437 186438 186439 186440 186441 186442 186443 186444 186445 186446 186449 186450 186451 186452 186453 186453 186454 186455 186455 186456 186457 186458 186459 Page No. Ref. No. 30 72 72 42 42 42 42 42 42 52 56 54 56 54 56 66 68 54 56 52 16 26 70 52 52 52 52 52 42 42 42 18 72 42 22 38 38 36 38 72 36 38 42 22 72 18 15 2 4 2 1 43 48 44 49 6 12 13 13 14 15 2 36 18 16 28 51 8 4 2 30 31 32 33 35 37 18 78 14 17 12 14 19 32 20 12 36 23 20 14 21 81 PRINTED IN USA Part No. 186460 186462 186463 186464 186464 186464 186464 186464 186464 186465 186466 186466 186467 186467 186468 186469 186471 186473 186473 186475 186476 186477 186478 186480 186481 186482 186482 186483 186484 186485 186486 186487 186488 186489 186490 186491 186492 186493 186494 186495 186496 186497 186497 186498 186498 186499 Page No. Ref. No. 10 56 58 40 40 42 42 54 56 62 6 6 54 56 36 62 28 50 50 62 62 62 54 42 54 20 22 54 62 2 2 6 32 6 6 2 2 2 2 2 24 28 30 32 34 32 7 29 43 46 49 46 50 16 26 5 39 40 1 1 19 16 1 30 34 26 27 3 4 47 15 33 18 21 29 34 7 6 41 54 55 10 37 13 31 40 1 8 6 5 3 19 Part No. 186500 186501 186502 186503 186504 186505 186506 186506 186507 186508 186509 186510 186512 186513 186513 186514 186515 186516 186517 186518 186519 186520 186521 186522 186523 186524 186525 186526 186526 186527 186528 186529 186530 186531 186532 186533 186534 186535 186536 186537 186538 186538 186539 186540 186541 186542 76 Page No. Ref. No. 32 32 32 32 32 28 28 30 6 36 62 32 2 2 66 44 44 14 14 14 14 14 14 14 14 14 14 14 66 14 14 14 14 14 14 14 14 14 14 20 20 66 28 28 32 32 28 33 34 36 32 13 20 16 64 8 1 2 36 35 3 1 2 52 53 54 1 25 14 15 30 31 32 61 7 51 29 19 34 38 4 9 68 42 48 1 2 8 2 4 22 20 Part No. 186543 186544 186545 186546 186547 186548 186549 186550 186551 186552 186553 186554 186555 186556 186557 186558 186559 186560 186561 186562 186563 186564 186565 186566 186567 186568 186569 186570 186572 186573 186573 186574 186575 186576 186577 186578 186579 186579 186580 186580 186581 186582 186582 186582 186582 186583 Page No. Ref. No. 6 36 40 40 40 40 40 40 40 50 50 54 50 50 50 50 50 14 20 32 40 40 36 20 24 24 36 36 40 54 56 36 36 10 22 32 28 30 36 38 36 36 36 38 38 58 26 15 1 43 47 44 48 27 45 2 6 12 35 37 38 39 40 69 7 9 18 24 40 26 9 10 26 39 23 10 5 2 4 15 19 17 23 14 25 17 35 28 34 16 22 41 NUMERICAL INDEX INDEX 917086/BP1206 INDEX NUMERICAL INDEX Part No. 186584 186585 186586 186587 186588 186589 186590 186590 186591 186592 186592 186593 186594 186595 186595 186595 186596 186596 186597 186598 186598 186598 186599 186599 186600 186600 186600 186601 186602 186602 186603 186604 186605 186605 186606 186607 186607 186608 186608 186609 186609 186610 186610 186610 186611 186611 917086/BP1206 Page No. Ref. No. 58 32 6 36 54 54 28 30 60 6 8 24 36 36 38 68 28 30 32 14 14 18 40 42 36 56 72 42 14 16 36 8 8 8 42 6 66 68 72 36 66 38 66 68 32 66 25 10 23 30 11 8 24 18 25 62 32 11 41 37 24 23 25 19 27 63 64 59 31 29 21 19 10 9 11 14 42 24 9 25 11 41 21 32 28 38 31 25 32 33 12 28 Part No. 186612 186612 186612 186612 186615 186615 186616 186617 186618 186620 186621 186622 186623 186624 186625 186626 186626 186627 186628 186629 186630 186631 186632 186633 186634 186635 186636 186637 186638 186639 186640 186641 186642 186648 186649 186650 186651 186652 186653 186654 186655 186655 186656 186657 186658 186659 Page No. Ref. No. 6 8 66 68 40 42 16 20 16 42 38 10 10 14 16 28 30 8 4 16 34 34 68 52 46 2 6 2 32 32 50 66 44 8 16 16 16 16 16 16 18 18 26 26 26 26 42 31 26 8 34 51 47 4 48 19 31 6 18 43 46 26 20 1 1 4 33 35 1 1 1 28 1 2 38 40 1 1 5 8 10 11 32 45 45 48 83 84 1 2 3 6 77 Part No. 186660 186661 186662 186663 186664 186665 186666 186667 186668 186669 186670 186671 186672 186673 188488 188496 188500 188686 188748 188748 189575 189575 189577 189577 192282 192283 192284 192291 425-34656 425-34656 425-34666 425-34666 425-34667 425-34667 425-34674 425-34683 425-34683 425-34684 425-34684 425-34695 425-34695 425-34695 425-34707 425-34707 425-34707 425-34707 Page No. 26 26 32 32 32 38 38 42 42 42 42 56 62 64 42 62 62 42 58 60 44 48 44 48 48 48 48 46 28 30 50 52 50 52 56 40 42 36 72 6 10 12 40 42 66 68 Ref. No. 9 10 9 11 41 32 33 1 2 43 45 14 1 3 10 30 37 8 42 26 132 119 81 71 6 22 23 61 5 4 9 9 13 13 14 40 39 14 1 5 1 1 41 40 20 25 Part No. Page No. 425-34722 425-34722 425-34727 425-34727 425-34727 425-34727 425-34727 425-34727 425-34727 425-34727 425-34729 425-34729 425-34729 425-34729 425-34729 425-34729 425-34729 425-34729 425-34733 425-34733 425-34733 425-34733 425-34733 425-34733 425-34733 425-34733 425-34733 425-34733 425-34736 425-34736 425-34742 425-34744 425-34744 425-34745 425-34745 425-34745 425-34745 425-34745 425-34745 425-34745 425-34745 425-34746 425-34746 425-34746 425-34746 425-34746 2 4 40 40 42 42 56 66 68 72 10 12 36 36 40 42 72 72 6 6 6 12 14 22 24 28 36 44 38 40 66 54 56 6 6 8 8 14 18 66 68 6 8 8 20 22 Ref. No. 9 4 32 37 30 52 18 19 34 8 14 12 13 23 38 53 11 20 43 44 56 13 2 22 12 10 6 276 5 54 29 34 25 58 63 23 33 67 62 23 3 45 13 14 25 22 PRINTED IN USA Part No. 425-34746 425-34746 425-34746 425-34747 425-34747 425-34747 425-34748 425-34748 425-34748 425-34748 425-34748 425-34750 425-34750 425-34750 425-34750 425-34750 425-34750 425-34750 425-34750 425-34760 425-34760 425-34760 425-34761 425-34761 425-34761 425-34765 425-34766 425-34775 425-34775 425-34776 425-34776 425-34776 425-34776 425-34776 425-34776 425-34779 425-34779 425-34783 425-34783 425-34791 425-34791 425-34791 425-34791 425-34791 425-34791 425-34796 Page No. Ref. No. 24 38 52 6 8 8 20 28 30 40 42 36 36 36 54 56 66 68 72 38 54 56 20 36 40 42 8 14 18 14 14 16 18 66 68 14 16 2 4 14 14 14 16 16 16 14 13 6 35 48 16 17 3 18 13 13 14 20 22 24 19 17 24 21 23 30 3 3 8 43 22 28 18 65 60 27 66 31 61 22 29 13 16 14 9 21 37 41 25 40 44 26 PRINTED IN USA Part No. 425-34796 425-34796 425-34796 425-34797 425-34797 425-34800 425-34805 425-34805 425-34805 425-34805 425-34810 425-34810 425-34810 425-34810 425-34813 425-34818 425-34818 425-34825 425-34825 425-34827 425-34827 425-34827 425-34827 425-34835 425-34835 425-34837 425-34837 425-34837 425-34837 425-34838 425-34838 425-34838 425-34838 425-34850 425-34903 425-34903 425-34905 425-34905 425-34906 425-34906 425-34907 425-34907 425-34908 425-34916 425-34916 425-34918 Page No. Ref. No. 16 66 68 30 72 8 6 6 8 14 28 30 32 34 28 32 34 36 38 36 38 66 68 72 72 68 72 72 72 14 14 40 42 18 50 52 50 52 50 52 50 52 50 54 54 56 30 6 7 8 30 20 46 47 15 44 9 7 8 6 17 11 9 3 7 5 10 30 22 7 16 24 9 18 19 45 46 39 32 82 5 5 10 10 11 11 12 12 31 5 9 10 Part No. 425-34924 425-34924 425-34927 425-34927 425-34928 425-34931 425-34977 425-34977 425-34981 425-34984 425-34998 425-35026 425-35026 425-35164 425-35164 425-35165 425-35165 425-35174 425-35176 425-35188 425-35189 425-35189 425-35190 425-35190 425-35190 425-35190 425-35191 425-35191 425-35191 425-35191 425-35263 425-35263 425-35334 425-35352 425-35356 425-35451 425-35488 425-35672 425-35772 425-35899 425-35901 425-35906 425-35909 425-35910 425-35911 425-35913 78 Page No. Ref. No. 54 56 54 56 56 56 40 52 48 48 48 62 64 50 72 40 58 48 58 14 14 16 14 16 66 68 14 16 66 68 48 48 40 48 18 54 58 42 18 58 58 58 58 58 58 58 32 23 33 24 11 6 35 34 27 62 74 33 7 41 29 12 38 59 39 16 23 27 18 22 11 37 17 21 4 5 60 61 30 56 77 7 37 13 72 15 16 23 26 27 28 35 Part No. 425-35915 425-35959 425-35962 425-35962 425-36113 425-36113 425-36114 425-36114 425-36120 425-36121 425-36121 425-36128 425-36128 425-36131 425-36204 425-36244 425-36244 425-36244 425-36244 425-36249 425-36260 425-36260 425-36260 425-36260 425-36260 425-36260 425-36303 425-36318 425-36318 425-36319 425-36319 Page No. Ref. No. 58 48 44 48 40 66 40 66 10 10 12 24 66 22 64 14 14 16 16 24 2 2 2 14 16 42 64 20 66 40 66 36 57 83 72 11 14 25 18 19 20 9 3 9 5 6 36 40 39 43 7 15 16 17 12 15 27 10 5 17 36 15 NUMERICAL INDEX INDEX 917086/BP1206 SECTION NOTES Gehl Company, 143 Water Street, P.O. Box 179, West Bend, WI 53095-0179 USA www.gehl.com California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer and birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling battery. 917086/BP1206 © 2006 THE GEHL COMPANY All Rights Reserved. PRINTED IN USA