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Security key
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Place a G57 CD in your CD drive
(or floppy diskette named DISK1 in
your floppy drive) and double click
on program SETUP or Install_G57,
which ever is applicable
If you wish to launch the G57 installation,
click on Yes. Otherwise, click on No to exit
from the setup program.
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Follow instructions to carry on with
G57 installation.
If you do not want to install G57 onto
its default directory, at this point you
may give a new destination. It is
recommended to apply unchanged
directory structure even with use of
different destination disk.
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Give a name for the program group.
Confirm your selection clicking on “Install”
or review it clicking on “Back”.
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Click “OK” to install the database engine for
the G57 application. As before, in this case it
advised not to change the destination
directory even if the destination disk is
changed.
Have patience while your system is
mounting.
G57 installation is complete.
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and click on “OK” to carry on . Clicking on
“CANCEL” application will not be launched.
Type your password. Your password level
either allows you to operate the system or
operate and change values of protected
parameters.
The program works in any language if
suitable language module is available.
Language highlighted with yellow is the
selected language. Languages highlighted
with white color are the foreign languages
available in the system (please check your
dealer for optional language modules).
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Setup the serial communication port in
which the link cable is connected for the
process connection. Click OK close the
form and select PROGRAM EXIT to leave
the application and to save your options.
Now re-enter by double clicking the G57
icon and the application setting up is
completed.
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Program
functions
Program
links
Program
data
Process data and
command buttons
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/RJLQ
Insert your Id code, minimum length 3 characters
and click on “OK” to carry on . Clicking on
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either allows you to operate the system or
operate and change values of protected
parameters.
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The three rightmost choices
are common. Other choices
are modul related.
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Generic command gives keyboard match for the command buttons
F12
Execute
F11
Consent
F10
Manual / automatic
F9
Stand-by
F8
Abort
F2
Stop
F2 key
F11 key
F8 key
F10 key
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F9 key
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Select your blade
Use these button to update
database when the blade has
been sharpened or changed.
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your saw blade database.
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Insert new Id code, minimum length 3 characters and
click on “OK” to carry on . Clicking on “CANCEL”
application will not be launched.
Type your password. Your password level
either allows you to operate the system or
operate and change values of protected
parameters.
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If you want to go out from the program, click on Yes,
otherwise click on No to return to the program.
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Program image files directory path.
Write directory for I/O output files.
Directory where to export CSV
formatted data files.
Export directory, into which data and
cutting Program files are exported.
Directory from where data and
cutting Program files are imported.
The program works in any language if
suitable language module is available. The list
allows changing the program language.
Languages highlighted with white color are
the foreign languages available in the system
(please check your dealer for optional
language assortment) and the one highlighted
with yellow the actual language.
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Program can work in millimeters, decimal inches,
fractional inches or Taiwan inches. Runs created in
millimeters can be used if you change to one of the
inches values and vice versa.
System data input accuracy can be selected
berween 100th of millimeters an 1000th of
millimeters. Internal computing accuracy is
permanently 1000th of millimeter.
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You can change the colors used
indicate the board and parts
produced.
By unselecting the “Coloured drawing”
option.ì, the panel drawing in automatic
module is shown with a realistic “wood”
color.
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Here you have to define data transfer rate
(9600baud) and the communication port,
which is used for the link to the process
control PLC.
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Side aligners enable
Clamps enabled
Post form enable
(option)
Saw adjustment
Manual cut cycle
Close selector form
Manual / Automatic
selector
Pusher and saw
control panel
indicating position
and speed
Software reset
Button to open selector
form
Standy-by
button
“GO” button when
illuminated
Selector status dash
Clock
Warning messages
Communication
status
Stop Cycle button
Start cycle button
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enable selector.
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selector.
enable selector,
(optional)
enable selector.
Manual cut cycle button
Click here to close selector form
“GO” button when illuminated. This
illuminates when G57 is waiting an
action from the operator. Machine
continues with its operation when it
is released by clicking this button.
Selector status dash
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Open an existing JOB for working
Open an existing
pattern
Close the active JOB
Cutting pattern. Red border indicates the strip /pcs
which are clamped by the pusher and the pointer
indicates the clamping edge. Oversized line
Cutting program in
illustrates the actual cutting position. Wood color
dabase and tree format.
indicates excess pcs, darker color indicates the pcs
produced by now and lighter color indicates the pcs
to be produced.
Clamp indicating the
book height in pcs.
Pattern list, dark
background indicates
the active pattern.
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Pattern data:
Quality
Text field describing the panel material. Field can be left empty.
Cutting length
Total length of the board in mm.
Width
Total width of the board in mm.
Thickness
Thickness of the board in mm.
Boards/book
Maximum height of the board stack to be cut in boards.
Boards cut
Quantity of boards already loaded / Total quantity of boards to do.
Blade
Actual saw kerf
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Create a new job or a new pattern in open job. If a new pattern is asked
when there is no open job, new job name is asked.
Wipe out either entire job or single pattern.
Open an existing pattern.
Open an existing
job.
On-line guide
Close an
open job.
Save job and
its patterns.
Reorganize the pattern in optimum way for the
cutting operation. All the Z-cuts and W- cut
are moved to be the cuts as the last pieces of a
strip.
Insert a new pattern into
the open job.
“*(1(5,&&200$1'6” pull-down menu menu contains
extra options such as Import, Export, Backup etc.
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Pattern, which you are editing at the
moment
Section for the board and pattern associated data. Board
quality, length, width, and thickness, total amount of boards
to be cut and the boards/book are compulsory data. Board
already done field is filled by the system itself.
Open job and its pattern list, over marked is the pattern
in editor.
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You can erase either a complete job or
just a sigle pattern.
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Maquinas e Equipamentos Ltda
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Tail Trim
Head or tail trim selector in case of one trim only
Trim1
Maximum allowed over dimension to avoid trim cuts in 1/10 mm. The
permitted total over sizing between all the strips and/or parts of the
cutting pattern. If the trim cut is greater than the value of the parameter
multiplied by the number of strips and/or parts, then the trim cuts will be
carried out. Normal value is 1 millimeter.
Max allowed one side trim. Normal value is 10 millimeters.
Maximum Allowed rest size to be divided into two trims, i.e., head and
tail. Normal value is 100 millimeters.
So called normal one side trim in case of huge rest. Normal value is 10
millimeters.
So called normal back trim with Z and W cuts. Normal value is 5
millimeters.
Head cut back trim value. Normal value is 10 millimeters.
Trim2
Trim3
Trim4
Trim5
Headcut
trim
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Sample 1. Pattern with rip and crosscuts. (Checkerboard pattern)
Pattern with rip and crosscuts.
(Checkerboard pattern)
2 3660
3 600
4 900
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1
(cut of lenght=board lenght -> no
cut)
3
(3 strips with 4 cuts)
4 1 (5 cuts through 3 strips)
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Maquinas e Equipamentos Ltda
Sample 2-Pattern with rip and cross cuts. (Offset cutting pattern)
Pattern with rip and cross cuts. (Offset cutting
pattern)
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2 3660
1
(cut of length=board length->no cut)
3 600
2
(2 strips with 3 cuts)
4 900
4 1 (5 cuts through 2 strips)
3 200
3
4 1200
3 2 (4 cuts through 3 strips)
(3 strips with 3 cuts)
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Maquinas e Equipamentos Ltda
Sample 3-Pattern with head cuts
Pattern with head cuts
2
3
2
3
4
3
4
4
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600
900
3000
600
900
200
500
1200
1
2
1
2
3
3
1
2
(first head cut part length)
3 (length cuts in head part)
(main part of the board)
(2 strips with3 cuts)
4 (4 cuts through 2 strips)
(3 strips with 3 cuts)
5 (2 cuts through 3 strips)
5 (3 cuts through 3 strips)
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Reset PLC software. To reset the system, select
manual mode, then reset the application with the
“RESET” button below and conclusively use this
function to “RESET SW”.
Sends data to the PLC
for execution, when the
icon is bright.
Clears the manual command data
without writing it to PLC.
Opens piece of equipment list
for manual forcing.
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Maquinas e Equipamentos Ltda
Device tabs:
This tab contains Pusher unit manual commands.
This tab contains Saw carriage unit manual commands.
This tab contains side aligner manual commands.
This tab contains calibration commands of each
device
This tab contains all miscellaneous manual commands.
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Maquinas e Equipamentos Ltda
Fields:
Device list. When the “NEW” function is selected,
this field turn out to be bright. Select a piece of
equipment from the list to be tested with manual
forcing. For the device names please refer to the
chapter 5.1.5
Primary, i.e., stop location and
secondary positions to be send to
the PLC.
Primary, i.e., stop location and
secondary positions scanned from
the PLC.
These two rows contain the “bit
information” to be sent to the
PLC. For the detailed in
formation about the bits refer to
the chapter 5.1.5.
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These two rows contain the “bit
information” scanned from the PLC.
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Maquinas e Equipamentos Ltda
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Look for a specific parameter by its description or value.
Read actual parameter values used by the PLC.
Minimum allowed input
value
Maximum allowed input
value
Factory setup value
Actual value, which is in
use.
With the “SEARCH feature your may find your parameter
either by value or parameter description
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Maquinas e Equipamentos Ltda
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This module provides detailed technical information on
the status of the control system and is intended for use
by specialist technicians. Information is provided in the
form of data blocks, which are exchanged between the
User Interface and the Machine Interface for the
modules listed on the display.
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Maquinas e Equipamentos Ltda
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On these fields is given the universal data
about XY cuts, like blade thickness, cutting
length, board thichness and the book height.
On these two section contain the cutting program with
possibile tail trim. First are executed “RIP CUTS” and
the “CROSS CUTS”.
Select machine
side where all the
cuts are carried
out.
After programming of the X and Y cuts set the
system in AUTOMATIC. At this instant the “Start
cycle” button illuminates. By pressing on it, the
pusher moves to the parking position.
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Maquinas e Equipamentos Ltda
Once the pusher reaches parking position, the
“GO” button illuminates. Now you may bring in
the material. By pressing on the “GO” button,
G57 starts to carry out X-cuts.
Once all the X-cuts have been carried out, the Y-cut
icons illuminate. By pressing on the “CROSS CUTS”
icon, G57 continues with Y-cut cycle. If you don’t feel
like going on with the Y-cuts, press on the “CANCEL”
icon.
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Maquinas e Equipamentos Ltda
Once you pressed on the “CROSS CUT”
icon, the “GO” button illuminates. Now
bring in the trips for Y-cut cycle. Once all
the Y-cut haver been carried out, the “Start
cycle” button illuminates anew to start over
with the X-cuts.
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