Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off Equipment Installation Instruction Cascade When complete setting out the line on Take-off leg area, could start this installation better to wait until plant shut down Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Cascade AJ40 1 10% assembled,90% site installation ~5Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 -6 installers Column fitting Roller assembly and fit with angel steel,fit with V belt Belt fitting with tension device Belt support and walking plat fitting Take-off leg Installation Instruction 1 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and tensioning of this equipment,touch up when installation complete Take-off leg Installation Instruction 2 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Transition belt When complete setting out the line on Take-off leg area,and marking with all footprint Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Transition belt AJ46-010CPB 1 20% assembled,80% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 installers Frame fitting Pulley with shaft assembly and fit into frame Belt fitting with tension device Belt support and walking plat fitting Anchor bolt drilling and equipment leveling Take-off leg Installation Instruction 3 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Touch up when installation complete Take-off leg Installation Instruction 4 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Cross conveyor 2# When complete Transition belt installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Cross conveyor 2# AJ46-020COB/COR/LFT 1 10% assembled,90% site installation ~3Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer,tackles 4 -6 installers Frame connection Roller assembly and fit with timing belt&timing belt pulley,tensioner Lifting frame Belt support and walking plat fitting Stop bar frame fitting Motors(3 Pcs) fitting Pneumatic pipe connection from stop bar cylinders to pneumatic box Take-off leg Installation Instruction 5 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Take-off leg Installation Instruction 6 / 58 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Instruction Reject roller When complete Cross conveyor 2# installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Reject roller AJ49-010COR 1 10% assembled,90% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2-4 installers Frame fitting Roller assembly and fit with frame Lifting screw fitting Driven belt fitting Guiding wheel(2 sets) fitting Take-off leg Installation Instruction 7 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 8 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Touch up and fasten all connection parts,leveling,drilling etc. Accumulator When complete Cross conveyor 2# installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Accumulator AJ50-010COB 1 10% assembled,90% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 -6 installers Frame connection Belt fitting with tension device Belt support and walking plat fitting Take-off leg Installation Instruction 9 / 58 Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 10 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Booker When complete Accumulator installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Booker AJ51-010COB 1 20% assembled,80% site installation ~3Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 -6 installers Frame connection Booking motor with base fitting Booking arms fitting,with booking shafts Belt support and walking plat fitting Driven shaft with belt wheel Belt tension device fitting Non-drive belt wheel fitting Take-off leg Installation Instruction 58 11 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 12 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Cross conveyor 3# When complete Booker installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Cross conveyor 3# AJ52-010COB/COR/LFT 1 90% assembled,10% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2-3 installers Equipment position and fitting Motor fitting All lose part fasten Belt tension alignment Pneumatic pipe connection from stop bar cylinders to pneumatic box Take-off leg Installation Instruction 58 13 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 14 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and anchor bolt fitting Steeling roller When complete Cross conveyor 3# installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Steeling roller AJ52-020COR 1 90% assembled,10% site installation ~1Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2 installers Equipment position and fitting with anchor bolt Motor connection Take-off leg Installation Instruction 58 15 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Take-off leg Installation Instruction 58 16 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Refeed table with hydraulic station When complete Steeling roller installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Refeed table with hydraulic station AJ52-020LFT 1 90% assembled,10% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2 installers Equipment position and fitting with anchor bolt Hydraulic pipe connection Take-off leg Installation Instruction 58 17 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Take-off leg Installation Instruction 58 18 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Bundler feeder When complete Cross conveyor 3# installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Bundler feeder AJ53-010COB 1 90% assembled,10% site installation ~4Ton(includes over bridge) Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2 installers Equipment position and fitting with anchor bolt Leveling and tensioning Cross bridge fitting Take-off leg Installation Instruction 58 19 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 20 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: The bridge over the belt conveyor could fit when full Take-off area installation completed The bridge needs site connection as it will be dismounted into pieces Leveling and touch up when installation complete Bundler When complete Bundler feeder installation Equipment Name Take-off leg Installation Instruction 58 Bundler 21 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation AJ54-SAW 1 70% assembled,30% site installation ~9Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4-6 installers Equipment position and fitting with anchor bolt Leveling and tensioning Fixed beam will all assembled parts Movable beam will all assembled parts Bottom frame with width adjustment rail Centre beams (2 units) Taping units(2 units) Motors Saw hoods(2 units) Other guards Other lose parts fitting Take-off leg Installation Instruction 58 22 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 23 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Pneumatic pipes connection from cylinders to pneumatic box Leveling and touch up when installation complete A detailed instruction will be provided to guide local team as it is a critical equipment among equipment Mini-stacker feeder When complete Bundler installation Equipment Name GMT Tag number LS Number Take-off leg Installation Instruction 58 Mini-stacker feeder AJ55-010 24 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation 1 90% assembled,10% site installation ~1Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2 installers Equipment position and fitting with anchor bolt Leveling and tensioning Motors Take-off leg Installation Instruction 58 25 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 26 / 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Instruction Note: Leveling and touch up when installation complete Mini-stacker When complete Mini-stacker feeder installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Mini-stacker AJ56-010 1 80% assembled,20% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 installers Equipment position and fitting with anchor bolt Leveling and tensioning Motors Pneumatic pipe connection from cylinder to pneumatic box Take-off leg Installation Instruction 58 27 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 28 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Stacker feeder When complete Mini-stacker installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Stacker feeder AJ57-010 1 90% assembled,20% site installation ~1Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 2 installers Equipment position and fitting with anchor bolt Leveling and tensioning Motors Pneumatic pipe connection from cylinder to pneumatic box Take-off leg Installation Instruction 58 29 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 30 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Leveling and touch up when installation complete Stacker with Chain conveyor When complete Stacker feeder installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Stacker with Chain conveyor AJ58-010LFT/COC 2 90% assembled,20% site installation ~4Ton Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 installers Equipment position and fitting with anchor bolt Leveling and tensioning Motors Hydraulic pipe connection from stacker to hydraulic station Take-off leg Installation Instruction 58 31 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 32 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 33 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Check the pit dimension and position whether is in line with layout Leveling and touch up when installation complete Position frame When complete Stacker installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Take-off leg Installation Instruction 58 Position frame AJ58-020 1 50% assembled,50% site installation ~3Ton 34 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Mobile Tool Tool Team Foundation Layout General installation Fork lift,Crane(if forklift does not allow lifting) Hydraulic car,drill set,spanner,hammer, 4 installers Equipment frame position and fitting with anchor bolt Leveling and tensioning Motors Pneumatic pipe connection from cylinder to pneumatic box Stoper fitting(side alignment pushers and front side pushers) Take-off leg Installation Instruction 58 35 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Check the columns position whether clash with other equipment and pit Leveling and touch up when installation complete Pallet conveyor When complete Stacker installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Take-off leg Installation Instruction 58 Pallet conveyor AJ59-010COR 1 90% assembled,10% site installation ~2Ton Fork lift,Crane(if forklift does not allow lifting) 36 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Tool Team Foundation Layout General installation Hydraulic car,drill set,spanner,hammer, 2-3 installers Equipment position and fitting with anchor bolt Leveling Motors Note: The equipment located in a pit, check the pit position whether clash with other equipment then fit Leveling and touch up when installation complete Duct collector Take-off leg Installation Instruction 58 37 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A When complete Stacker installation Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Take-off Dust collector(TODC) AJ90 1 20% assembled,80% site installation ~11Ton Fork lift,Crane(＞20Ton),bomlift(＞12FT) Hydraulic car,drill set,spanner,hammer, 4-6 installers,1 welder Equipment position and fitting with anchor bolt Structure connection Body connection Ladder and handrail installation Inlet and outlet pipes connection Fan position and connection with stack Pneumatic connection from cylinders to pneumatic box Motors Safety covers Take-off leg Installation Instruction 58 38 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 39 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 40 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: The equipment located in a pit, check the pit position whether clash with other equipment then fit Leveling and touch up when installation complete Duct collector from other project site Take-off leg Installation Instruction 58 41 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 42 / 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Instruction Safety fence When complete Take-off installation(this work could work in parallel with equipment installation) Take-off leg Installation Instruction 58 43 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Equipment Name GMT Tag number LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation Safety fence N/A 1 0% assembled,100% site installation ~6Ton Fork lift Hydraulic car,drill set,spanner,hammer, 4 installers As per safety fence map(layout) Place all safety post as per site condition Drilling for the post Fence fitting Manual gate fitting Interlock gate fitting Segregation fence fitting Take-off leg Installation Instruction 58 44 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 45 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: Check the columns position whether clash with other equipment and pit Leveling and touch up when installation complete Electrical(Cabinet,panels,cable tray,instrument) When complete equipment installation(could also work in parallel with equipment installation Equipment Name GMT Tag number Take-off leg Installation Instruction 58 Electrical connection(Cable and cable trays) 46 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A LS Number Unit Installation condition Weight Mobile Tool Tool Team Foundation Layout General installation 1 90% assembled,10% site installation ~ Ton Fork lift,bomlift(＞12FT) Electrical tackles 4-6 electrical worker Cabinet position and fitting(6 units) I/O panel position and fitting(6 units) Operation panel position and fitting(5units) HMI position and fitting(1 unit) Cable connection (power and control) Cable tray fitting (power and control) Instrument fitting with sensor brackets and posts Instrument connection from sensor to I/O panel Cable connection from pneumatic box to I/O panel Other connections Sensor fitting(approaching sensor;light barrier,safety pull wire,interlock gate, Photoelectric switch,etc) Take-off leg Installation Instruction 58 47 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 48 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 49 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 50 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 51 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 52 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 53 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 54 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 55 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Note: It is under supervision by the contractor to guide the local team Take-off leg Installation Instruction 58 56 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Other activities Other general request for installation Equipment Name Mobile Tool Tool Team Foundation Layout Request Full Take-off TBC TBC 4-6 installers Equipment modification Request from plant and site engineers Note: The duration should also consider commissioning and operation period Take-off leg Installation Instruction 58 57 / Instruction 作业指导书编号 Appendix 文件号 Doc Code 版本 Version G2022-02 Take-off A Take-off leg Installation Instruction 58 58 /