ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 1 of 214 "New Refinery in Dos Bocas, Tabasco" Technical Specification Piping Systems in Industrial Plants – Materials Design and Specifications Issued Ing. Martín Cervantes Lima Mechanical Specialist Reviewed Ing. Gabriel Gallegos Velázquez Piping and Mechanical Engineering Deputy Manager Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Approved Ing. Olga Martha Monterrubio Chavolla Engineering and Cost Manager Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 2 of 214 "New Refinery in Dos Bocas, Tabasco" INDEX Page 1. Introduction …………………………………………………………………………………………………… 3 2. Objective………………………………………………………………………………………………………… 3 3. Scope and Field of Application…………………………………………………………………………… 3 4. Validity, Updates and Backup……………………………………………………………………… 4 5. References……………………………………………………………………………………………………… 4 6. Definitions……………………………………………………………………………………………………… 6 7. Symbols, Abbreviations and Acronyms …………………………………………………………………… 8 8. Development………………………………………………………………………………………………………… 9 9. Annexes…………………………………………………………………………………………………………… 54 Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 3 of 214 "New Refinery in Dos Bocas, Tabasco" 1. Introduction With the creation of Pemex and its Subsidiary Productive Companies as State Productive Companies, Article 67 of the Federal Law on Metrology and Standardization ceased to be mandatory, as well as the TSs, as it is a provision addressed to dependencies and entities of the Public Federal Administration. Based on the foregoing and in order to replace the canceled TSs, this specification was developed with engineering criteria that aim to reduce costs and improve the project schedule. References to TS in this TS, can be to the indicated TS, or to the TS that has replaced it, which, to facilitate its identification, in the TS the same number of the TS has been preserved. This document defines the specific and complementary requirements of national and international regulations applicable to the manufacture, assembly, inspection and testing of Piping Systems in existing and future industrial plants. This TS was developed based on: • Mexican Petroleum Law and its Regulations. • Organic Statute of Petróleos Mexicanos. • General Procurement Provisions for Petróleos Mexicanos and its Subsidiary Productive Companies. In the preparation of this Technical Specification, personnel from the following areas of Petróleos Mexicanos participated: • Pemex Industrial Transformation 2. Objective Establish the technical and documentary requirements that must be met in engineering and in the material specifications of the piping systems for industrial plants. 3. Scope and Field of Application This specification establishes the minimum requirements that must be applied in the development of design engineering and in the specification of piping materials used in the processes and services that are carried out in the industrial facilities of Petróleos Mexicanos and Subsidiary Organizations. It establishes the technical specifications for piping materials, connections and fittings that are used in processes and services that include crude oil and gas as raw material, intermediate products and finished products of oil and gas processing, as well as cryogenic, solid fluids fluidized (catalysts), flushing, fire network and auxiliary services such as steam, air, water and fuel gas, among others. This specification does not include: a) Pipeline for radioactive services. b) Pipeline for power supply covered by ASME B31.1 c) Pipeline covered by ASME B31.4 or ASME B31.8 (Superficial, buried, marine or submarine industrial pipelines). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 4 of 214 "New Refinery in Dos Bocas, Tabasco" d) Heat transfer pipelines (flux-work). e) Pipeline in land or sea transport vehicles such as auto-tanks and boats, among others. f) Interconnection pipeline between industrial and maritime facilities (ships, berths, among others) covered by other standards. g) Piping for drilling. h) Hydro-sanitary piping (“plumbing systems”). This specification is of particular application in the project of the New Dos Bocas Refinery, Tabasco. 4.Validity, Updates and Backup 4.1 This technical specification is in force during the life cycle of the Dos Bocas New Refinery project, Tabasco; and should be updated if the suggestions or comments of modification requires it. 4.2 The present technical specification will be available for consultation on the intranet portal of the Pemex Industrial Transformation Sub directorate of Projects and in the respective repository of the Pemex Regulatory Control System. The original version will be protected by the Engineering and Costs Management of the Sub directorate of Industrial Projects, attached to Pemex Industrial Transformation. 4.3 Suggestions and comments for the update of this technical specification should be sent to the Mechanical Engineering and Piping Department of the Engineering and Costs Management of the Industrial Projects Sub-Directorate, located at Marina National No. 329, Building B1, floor 6, Colonia Verónica Anzures; Delegación Miguel Hidalgo, Postal Code 11300, Mexico City or email [email protected]. 5. References The editions of the standards, codes, specifications or procedures referred to must be those in force at the date of the contract, including its addendums, unless another edition is indicated. 5.1NOM-008-SCFI-2002. General System of Measurement Units. 5.2 NOM-018-STPS-2000. System for the identification and communication of hazards and risks by hazardous chemicals in the workplace. 5.3NOM-026-STPS-2008. Colors and safety and hygiene signs and identification of hazards due to fluids conducted in pipes. 5.4ISO 5208. Industrial Valves-Pressure testing of metallic valves. 5.5ISO 7005-1. Pipe flanges Part 1: Steel flanges for industrial and general service piping systems 5.6ISO 10434. Bolted bonnet steel gate valves for the petroleum, petrochemical and allied industries. 5.7ISO 12241. Thermal insulation for building equipment and industrial installations. Calculation rules. 5.8 ISO 15156-1. Petroleum, petrochemical, and natural gas industries - Materials for use in H2S-containing environments in oil and gas production - Part 1: General principles for selection of cracking-resistant materials. 5.9 ISO 15156-2. Petroleum and natural gas industries - Materials for use in H2S-containing environments in oil and gas production Part 2: Cracking-resistant carbon and alloy steels and use of cast irons. 5.10 ISO 15156-3. Petroleum and natural gas industries - Materials for use in H2S-containing environments in oil and gas production - Part 3: Cracking-resistant CRAs (corrosion-resistant alloys and other alloys). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 5 of 214 "New Refinery in Dos Bocas, Tabasco" 5.11 ISO 15761. Steel gate, globe and check valves for sizes DN 100 and smaller, for the petroleum and natural gas industries. 5.12 ISO 15848-1. Industrial valves – Measurement, test and qualification procedures for fugitive emissions – Part 1: Classification system and qualification procedures for type testing of valves. 5.13API RP 551. Process Measurement Instrumentation 5.14API STD 594. Check Valves: Flanged, Lug, Wafer, and Butt-welding 5.15API STD 599. Metal Plug Valves – Flanged, Threaded, and Welding Ends 5.16API STD 602. Gate, Globe, and Check Valves for Sizes DN 100 (NPS 4) and smaller for the Petroleum and Natural Gas Industries. 5.17API STD 603. Corrosion Resistant, Bolted Bonnet Gate Valves – Flanged and Butt-Welding Ends 5.18API STD 609. Butterfly Valves: Double – Flanged, Lug – and Wafer – type. 5.19API RP 615. Valve Selection Guide 5.20API STD 623. Steel Globe Valves – Flanged and Buttwelding Ends, Bolted Bonnets. 5.21API RP 751. Safe Operation of Hydrofluoric Acid Alkylation Units 5.22API RP 941 Steels for Hydrogen Service at Elevated Temperatures and Pressures in Petroleum Refineries and Petrochemical Plants 5.23API RP 945 Avoiding Environmental Cracking in Amine Units 5.24API RP 1102. Steel Pipelines Crossing Railroads and Highways 5.25ASME B16.5. Pipe Flanges and Flanged Fittings 5.26ASME B16.9. Factory-Made Wrought Buttwelding Fittings 5.27ASME B16.10. Face to Face and End to End Dimensions of Valves 5.28ASME B16.11. Forged Fittings, Socket-Welding and Threaded 5.29ASME B16.25. Buttwelding Ends 5.30ASME B16.34. Valves – Flanged, Threaded, and Welding End 5.31ASME B16.36. Orifice Flanges 5.32ASME B16.47. Large Diameter Steel Flanges 5.33ASME B1.1. Unified Inch Screw Threads (UN and UNR Thread Form) 5.34ASME B18.31.2 Continuous Thread Stud, Double-End Stud, and Flange Bolting Stud Bolt) 5.35ASME B31.3. Process Piping 5.36MSS SP-75. High-Strength, Wrought, Butt-Welding Fittings 5.37MSS SP-95. Swaged Nipples and Bull Plugs 5.38MSS SP-97. Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded, and Buttwelding Ends 5.39BS 2633. Specification for Class I arc welding of ferritic steel pipework for carrying fluids 5.40BS 6364. Valves for cryogenicservice 5.41NACE SP0198. Control of Corrosion Under Thermal Insulation and Fireproofing Materials 5.42NACE SP0403. Avoiding Caustic Stress Corrosion Cracking of Refinery Equipment and Piping 5.43 NACE MR0103. Petroleum, petrochemical and natural gas industries – Metallic materials resistant to sulfide stress cracking in corrosive petroleum refining environments 5.44 ET-009-PEMEX-2019. Identification of products transported by pipes or contained in storage tanks. 5.45 ET-010-PEMEX-2019 Minimum spacing and criteria for the distribution of industrial facilities. 5.46 ET-015-PEMEX-2019Protection of Areas and Storage Tanks of Flammable and Fuel Products. 5.47ET-016-PEMEX-2019 Design of firefighting networks. 5.48ET-026-PEMEX-2019. Protection with anticorrosive coatings for buried and / or submerged pipes. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 6 of 214 "New Refinery in Dos Bocas, Tabasco" 5.49 ET-027-PEMEX-2019. Alloy steel and stainless-steel bolts and screws for high and low temperature services. 5.50ET-031-PEMEX-2019. Vent and Burner Systems in Pemex Installations. 5.51ET-034-PEMEX-2019. Thermal insulation for high temperatures in equipment, vessels and surface pipes. 5.52ET-035-PEMEX-2019. Piping systems in industrial plants - Installation and testing. 5.53ET-053-PEMEX-2019. Corrosion protection systems based on coatings for surface installations. 5.54ET-107-PEMEX-2019. Smart two-dimensional and three-dimensional electronic modeling for Installations. 5.55ET-128-PEMEX-2019. Water Firefighting Networks in industrial facilities. Construction and Testing. 5.56ET-139-PEMEX-2019. Pipe supports - Design. 5.57ET-140-PEMEX-2019. Drainage systems. 5.58ET-142-PEMEX-2019. Male Valves. 5.59ET-150-PEMEX-2019. Hydrostatic tests of pipes and equipment. 5.60ET-156-PEMEX-2019. Gaskets and Joints. 5.61ET-158-PEMEX-2019. Metal expansion joints. 5.62ET-204-PEMEX-2019. Emergency blocking valves (Remote activation isolation valves).. 5.63ET-208-PEMEX-2019. Relieved of efforts by heating resistors and gas heating. 5.64ET-271-PEMEX-2019 Integration of the project book for delivery of works and services. 5.65ET-274-PEMEX-2019. Evaluation of the mechanical integrity of process pipes and pressure vessels in industrial facilities. . 5.66ET-281-PEMEX-2019 Anticorrosive protection based on hot dip galvanizing. 6.Definitions 6.1Support: Element where the pipe resto or fixes the pipe. 6.2Zero Leaks (in valve seat): No visible leakage (drops or bubbles) during the time of the test, in accordance with ISO 5208. 6.3Piping Circuit. Set of pipes and equipment that handle a substance of the same composition, in which the operating conditions in its different parts may vary. 6.4Class (Rating): Dimensional designation for classification of pipe components, which relates a pressuretemperature range based on the mechanical properties of the materials, as well as dimensions necessary for coupling between pipe components; in American system. 6.5Pipe Components. Any element that forms or assembles (by welding or other type of joint) a pipe system, pipe circuit or pipes. 6.6Constructability: Technique as a system to achieve optimal integration of knowledge and constructive experience in planning, engineering and construction operations; oriented to treat the peculiarities of the work and the restrictions of the environment in order to achieve the objectives of the project. 6.7Service Specification (SS): Document describing, indicating and establishing the minimum characteristics that the pipeline must have, as well as the user's particular requirements, useful life, design and operation conditions, environment, data sheets of substance safety, physical and chemical characteristics of fluids (substances), safety, operational flexibility and applicable regulations, in compliance with this TS. 6.8Pipe Materials Specification (PMS): Document that establishes the set of pipe components, their materials, class, characteristics and construction requirements for the management of a service or services within a given operating range (pressure – temperature). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 7 of 214 "New Refinery in Dos Bocas, Tabasco" 6.9Water Hammer: Sudden and unforeseen increase in pressure in the pipe, due to the variation in the dynamic state of the fluid, such as that produced by the abrupt closure of a valve, among others. 6.10 Process Data Sheet: Document containing the basic information of equipment or containers or instruments. The information may consist of dimensions, shape, type, connection ends, service, operating conditions, specification of materials, components, among others. 6.11 Basic Engineering: Stage of a project that consists of the definition of the arrangements, designs and general specifications, balances of matter and energy, pipe diagrams and equipment, among others, that are prepared based on the concepts of design and technology that It is selected during the conceptual engineering phase. The specifications that are prepared for the quotation of equipment and define the requirements of services and construction or manufacturing. 6.12 Detail Engineering. Final design stage of a project, which includes the final detail plans for construction and / or manufacturing of the goods, which are prepared based on the basic Engineering and Extended Basic Engineering if it is available. The updated specifications for the acquisition of equipment and the total definition of construction requirements and supplies are part of the detailed Engineering. 6.13 Responsible Engineer: Engineer with technical, legal and professional credentials issued by the Mexican Government or its international equivalent, and with at least five years of proven experience in the Pipeline Engineering of the same magnitude and importance; that signs, initiates and endorses the documents with its professional identity card. 6.14 Isometric Pipe. Drawing with the three-dimensional representation of the design of a pipe, showing its trajectory, components, dimensions, location, characteristics and construction requirements of it. 6.15 Nominal: It is a numerical identification for dimensions, capacities, efforts, classes or other characteristics that are used as a property, not as an exact measure. 6.16 Flange Series: Classification system for design of flanges that are derived in Series class (rating) and PN (diameters) series, in accordance with ISO 7005-1. 6.17 Cryogenic Service: Service at a temperature lower than -196 ° C (-320 ° F). 6.18 Low Temperature Service: Service at a temperature between -28 ° C (-20 ° F) and -196 ° C (-320 ° F). 6.19 Hydrogen service. - If the partial pressure of hydrogen is equal to or greater than 7.1 kg / cm2 abs (0.7 MPa). Severe hydrogen service is considered: • If the hydrogen partial pressure is equal to or greater than 35.6 kg / cm2 abs (3.5 MPa) • If hydrogen is present and the operating pressure is equal to or greater than 71 kg / cm2 abs (7 MPa) • If the hydrogen partial pressure is equal to or greater than 7.1 kg / cm2 abs (0.7 MPa) and the operating temperature is equal to or greater than 200 ° C 6.20 Saddle: Pipe support to adjust its elevation and transfer efforts to the pipe support; formed by a segment between 120 ° and 180 ° of a cylinder or pipe and with structural fixing elements. 6.21 Pipe System: Interconnected pipe subject to the same design conditions. 6.22 Pipe Support: Structure in which the efforts of supporting the pipe lie, such as elevated pipe supports (pipe racks), surface pipe supports, concrete stand, among others. 6.23 Hazardous Substances or Hazardous Chemical Substances: Those that due to their physical and / or chemical properties, when handled, transported, stored or processed present the possibility of causing health, flammability, reactivity or special risks, and may affect the health of exposed persons or causing material damage to the facilities. They are classified by their degrees of risk in accordance with NOM-018-STPS-2000 and the column corresponding to the identification according to NFPA must be used. 6.24 Non-Hazardous Substances: Those chemical substances, which are not flammable, are not toxic, are not reactive and do not cause damage to human or medium tissue; substances with design pressure less than 686 kPa (7 kg / cm2), and / or design temperature from -29 ° C to 50 ° C (-20 ° F to 122 ° F). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 8 of 214 "New Refinery in Dos Bocas, Tabasco" 6.25 Technologist or Licensor: Contractor holding the technology, or holder of the rights granted in license to exploit the technology. 6.26 Trim: Designation for the internal components of the valves that include the description and characteristics of the material specifications for: a) Stem, b) Seat surface for gate or disc, c) Body seat surface (rings), d) Stem guide bushings, e) Bolt or pin connecting the rod with the gate, if applicable, f) Other elements as specified in the PMS. 6.27 Pipe: Assembly of pipes and pipe components, used to transport, distribute, mix, separate, discharge, measure, control or repel the flows of a fluid or substance (pipe system, pipe circuits and / or pipe, as appropriate ). 6.28 Aerial Pipeline: The one running above the level of the finished floor or the natural terrain (not buried or submerged). 6.29 Pipes: Pipe system, pipe circuit and / or pipe, as appropriate. 6.30 Tube: Airtight hollow cylinder used to transport a fluid or send a pressurized fluid. 7. Symbols, abbreviations and acronyms CS Carbon Steel. SS Stainless Steel AWWA American Water Works Association BSI British Standard Institute. SM With Seam. AGA Compressed Gas Association. ND Nominal Diameter (International System). EEMUA Engineering Equipment and Materials Users Association. TWT Tube Wall Thickness. WPE Welded joint efficiency. PMS Material Technical Specification (Piping) SS Specification of Services. TS Technical Specification. FM Factory Mutual Insurance Company (Mutual Association of Insurance Companies). FF Flat Face (Flanges) Dr. Degree of material. FLMS (LFMN) Federal Law on Metrology and Standardization, and its Regulations (Mexico) MSS Manufacturers Standardization Society of the Valve and Fittings Industry N.A. Does not apply / Not Applicable NDT Non-Destructive Tests. NPT National Pipe Thread Taper. NPS Nominal Pipe Size. (Nominal Pipe Diameter), in inches. NSF National Sanitation Foundation. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 9 of 214 "New Refinery in Dos Bocas, Tabasco" HDPE High Density Polyethylene. PFI Pipe Fabrication Institute. PP Polypropylene. PTFE Polytetrafluoroethylene (Teflon®). PSV Pressure Safety Valve - Safety Valves, Safety-Relief Valves, Relief Valves, Pressure Relief Valves. Rel. Of Eff. Relieved of efforts. RF Raised Face (Flanges). RPTFE Reinforced polytetrafluoroethylene. (Reinforced Teflon) RT Radiographic Test / Examination. RJ or RTJ Ring Joint (Rating). RTRP Reinforced thermosetting resin pipe. Rx X-rays SMLS Seamless. STD Standard TP Type UL Underwriters Laboratories Inc. UT Ultrasound Test / Examination For the purposes of this specification in relation to the symbology and values of units of measurement, consult NOM-008-SCFI-2002. 8.DEVELOPMENT 8.1 Service requirements The engineering and specifications of pipe materials in industrial facilities must comply with this specification; cases not covered here must meet the requirements of ASME B31.3. The design, construction and testing of fire networks must comply with this specification and with the specifications ET-015-PEMEX, ET-016-PEMEX, ET-035-PEMEX, ET-127PEMEX and ET-128-PEMEX. The criteria and spacing for the distribution of the facilities must comply with ET-010PEMEX-2014. NOTE. The figures in this specification are schematic and should not be construed as constructive or design drawings. 8.1.1 Mechanical Pipe Design The mechanical design of the pipeline must be carried out based on the pipeline design and service conditions, comply with chapter II of ASME B31.3, as well as an enunciative manner but not limited to the following: a) b) c) d) e) f) g) h) i) j) k) l) Maximum and minimum temperatures, both in the process and in the environment. Maximum and minimum pressures of the pipeline circuit. Physical and chemical properties of substances and degrees of hazard of this. Compatibility between materials of the pipe components with the substance contained and with the environment. Compatibility between materials of pipe components and their mechanical strength. Constructability and operation and maintenance facilities. Environmental effects that affect the pipe. Effects that derive from the service, installation, supports and geographic location that affect the pipe. Minimum lifetime required (corrosion and erosion). Allowable efforts and other effort limits. Variations in pressure - temperature conditions. Tolerances and mechanical resistance. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 10 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.1.1 Pipe Dimensions and Requirements 8.1.1.1.1 General Requirements For the “pressure” design of the pipeline, what is established in paragraphs 303 and 304 of ASME B31.3 and in accordance with the requirements of this specification must be applied. The minimum DN for pipes in all services must be DN 20 (NPS ¾), exceptionally the nipples can be DN 15 (NPS ½) in instrument arrangements. 8.1.1.1.2 Carbon Steel Pipe, Medium and Low Alloy Steels 8.1.1.1.2.1 Carbon steel pipe, medium and low alloy steels and other alloys other than stainless steels, must comply with the dimensions and requirements of ASME B36.10M 8.1.1.1.2.2 Carbon steel, low and medium alloy pipes of DN 20 to 50 (NPS ¾ to 2) must be at least Schedule 80, even if by calculation they are smaller thicknesses 8.1.1.1.2.3 The carbon steel pipe of DN 80 (NPS 3) and up to DN 600 (NPS 24), must be at least standard ID (STD), even if by calculation they are smaller thicknesses 8.1.1.1.2.4 DN 65 pipe (NPS 2½) should only be specified for firefighting systems. 8.1.1.1.3 Stainless Steel Pipe 8.1.1.1.3.1 The stainless-steel pipe must comply with the dimensions and requirements of ASME B36.19M. When dimensions not covered by ASME B36.19M are required, the requirements of ASME B36.10M must be met. 8.1.1.1.3.2 In stainless steel process pipe from DN 20 to 40 (NPS ¾ to 1½), the minimum Schedule must be 80S, for DN 50 (NPS 2) the minimum Schedule must be 40S; except when the PMS of this specification or the Licensor specify a major Schedule. Minor thicknesses should not be specified even if by calculation they result in minor thicknesses. 8.1.1.1.3.3 The stainless-steel pipe of DN 80 (NPS 3) and larger, the minimum number must be 10S. Smaller thicknesses should not be specified even if by calculation they are smaller thicknesses, except for the suction of blowers, where the thickness must be the calculated. 8.1.1.1.4 Non-Ferrous Metal Pipe 8.1.1.1.4.1 The dimensions of the pipes must comply with the dimensions and requirements of ASME B36.19M or ASME B36.10M; For tubes that are manufactured on a plate basis, the minimum thickness must be expressed according to the ASTM specification of the plate indicated in the corresponding PMS. 8.1.1.2 Seamless and Longitudinally Welded Pipe 8.1.1.2.1 8.1.1.2.2 The pipes must be seamless or with straight longitudinal seam. For EMT Pipe not included in this specification, for services with hazardous substances with degree 4 of hazard to health or reactivity, in accordance with NOM-018-STPS-2000, using the column corresponding to the conforming identification to NFPA, seamless or straight longitudinal seam pipe can be specified, with joint efficiency 1. For other services the minimum joint efficiency must be 0.85. 8.1.1.2.3 The pipe for severe cyclic service must be seamless up to DN 600 (NPS 24) and longitudinally welded for larger DNs in compliance with paragraph 305.2.3 of ASME B31.3. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 11 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.1.3 Joints between Pipe Components 8.1.1.3.1 In corrosive fluids, pipe with beveled ends must be used to butt weld on all diameters. 8.1.1.3.2 Weld-box junctions (SW) are not allowed in any of the following services: a) Hazard or substances that induce corrosion or degradation by crevice corrosion (erosion crevice) or erosion. b) Severe mechanical vibration. 8.1.1.3.3 The minimum separation between contiguous circumferential welds in pipe arrangements shall be as follows: a) 90 mm (3.5 in), for DN 50 (NPS 2) and smaller. b) 1.5 times the DN, for DN 80 to 100 (NPS 3 to 4). c) 1.0 times the DN, for DN 150 to 250 (NPS 6 to 10). d) 300 mm for DN 300 to 500 (NPS 12 to 20). e) 400 mm for DN 610 (NPS24) higher. 8.1.1.3.4 Exceptionally and only in special cases, justified before PEMEX, in which it is not possible to comply with the above, the following circumferential weld separations may be applied, provided that the pipe does not require heat treatment (PWHT): a) 76 mm (3 ”), for DN 150 pipe (NPS 6) and smaller b) 102 mm (4 ”), for pipe from DN 200 to DN 300 (NPS 8 to 12) c) 152 mm (6 ”), for DN 350 pipe (NPS 14) and larger (REF: 5.39, Sect 1.11) 8.1.1.3.5 Threaded joints must only be specified in pipe for any of the following services: a) Non-hazardous substances, b) c) d) e) Non-erosive substances, Substances that do not induce corrosion or degradation due to cracking and, Operating pressure less than 2 MPa (300 psi), Drains or vents, after blocking valves with nipples and screw caps. 8.1.1.3.6 Does not apply 8.1.1.3.7 In swages, the larger diameter end is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2). 8.1.1.3.8 Joints for non-ferrous metal materials such as titanium, aluminum, nickel, among others, must be butt weldable, including basic nipple arrangements; unless the Technologist indicates another procedure. 8.1.1.4 Radiography in Welded Joints 8.1.1.4.1 Circumferentially welded pipe joints must be inspected with RT (Rx or Gamma, as appropriate) in accordance with ASME B31.3; at least with the percentage indicated both in the index of material specifications, and in the PMSs themselves included in this specification. For new specifications or, Licensor specifications circumferentially welded joints must be inspected with RT (Rx or Gamma, as applicable) in compliance with ASME B31.3, with the percentage that at least should be applied to services that meet at least one of the following conditions: a) 100 percent for services with: - Hazardous substances with degree 4 of health risk, in accordance with NOM-018-STPS-2000. - Pipe in severe cyclic conditions, as defined in ASME B31.3 and its paragraph 302.3.5. - Design temperatures with 25 ° C or 50 ° F below the limit temperature set for materials with Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: b) c) d) e) f) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 12 of 214 "New Refinery in Dos Bocas, Tabasco" numbers P4 and P5, in accordance with Table A-1 of ASME B31.3. - Hydrogen Service. - Class 1500 or higher. 50 percent for services with: - Hazardous substances with grade 3 health risk, in accordance with NOM-018-STPS-2000. - Class 900. 33 percent for services with: - Hazardous substances with grade 2 health risk, in accordance with NOM-018-STPS-2000. - Class 600. 20 percent for services with: - Hazardous substances with grade 1 health risk, in accordance with NOM-018-STPS-2000. - Class 300. 10 percent for services with: - Hazardous substances with degree 0 of health risk, in accordance with NOM-018-STPS-2000 in Class 150. 5 percent for services with: - Non-hazardous substances in Class 150. Note 1: When a substance is not classified in NOM-018-STPS-2000, its safety data sheet should be consulted and in the absence thereof, an analysis of its risk should be performed. Note 2: For inspection of fillet welds that cannot be inspected by RT (Rx or Gamma), see ET-035-PEMEX. 8.1.1.4.2 For pipes with hazardous substances with any degree of flammability, reactivity or special risk, the percentage of radiography must be at least the one indicated in 8.1.1.4.1 for the same Class (150, 300, etc.). 8.1.1.4.3 For pipes in service with substances in which two or more radiography percentages are applied, the higher percentage should be applied. 8.1.1.4.4 The percentage of joints to be radiographed that is specified, applies to butt welded joints, for each welder or welding machine operator performs, for the same welding procedure (WPS), these joints must radiograph in all their circumference. 8.1.1.4.5 When the percentage results in a fraction, the percentage should be rounded to the immediate higher integer. 8.1.1.4.6 If defects are detected in the inspected joints, the percentage of joints to be radiographed should be increased based on the guidelines in paragraph 341.3.4 of ASME B31.3. 8.1.1.4.7 In “SW” welding junctions, inspection must be carried out with penetrating liquids, with the same percentage indicated in 8.1.1.4.1. 8.1.1.4.8 In welds between headers and reinforced accessories “Olets” of carbon steel and ferrous alloys, the inspection must be by magnetic particles, with the same percentage indicated in 8.1.1.4.1. 8.1.1.4.9 In welding between head and reinforced stainless steel “Olets” accessories, the inspection must be by penetrating liquids with the same percentage indicated in 8.1.1.4.1. 8.1.1.4.10 For special cases of materials and services Ultrasound can be used, at the request of PEMEX. 8.1.1.5 Thermal Treatments 8.1.1.5.1 Tubes and pipe components that require heat treatment supplementary to the material manufacturing standard, in accordance with the service requirement to be handled, must be indicated in the corresponding PMS. 8.1.1.5.2 Pipe manufactured in the field or in the workshop must be heat treated and / or relieved from stresses, as established by ASME B31.3, for the corresponding material, thickness and manufacturing process, including welding of the appendices. (supports, plates, etc.) with the pipe. This requirement must be indicated as a complement in the corresponding PMS. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 13 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.1.5.3 The pipeline that by service requires heat treatment and / or stress relief must comply with the PMS of this specification. For services not included in the PMS of this specification, the recommendations indicated in the following documents must be complied with: a) b) c) d) e) f) NACE SP0403 ISO 15156 For Caustic service. For sour service. NACE MR0103 / ISO 17945 For Sulfhidric Acid Service. API RP945 For amines service. API RP 941 For selection of materials in hydrogen service. API RP 751 For HF Hydrofluoric Acid Service 8.1.1.6 Corrosion Allowances 8.1.1.6.1 In the new specifications, the corrosion tolerance must be considered, which consists of the additional thickness to that calculated by internal pressure, which must be included to compensate for the estimated corrosion in the pipe, and which must be equal or greater at the wear rate projected on the pipe material because of the fluid handled. This estimate must be based on NACE 37519 and API RP 581, for a useful life of 20 years. For carbon steel pipes, the tolerances should not be less than the following: a) 1.6 mm (0.0625 in) for services that generate uniform wear, less than 0.076 mm / year (0.003 in / year). b) 3.2 mm (0.125 in) for services that generate uniform wear, between 0.076 mm / year (0.003 in / year) and 0.152 mm / year (0.006 in / year). In the case of pipes with an estimated corrosion of 6.4 mm (0.25 ”) or greater, they should also be considered Materials more resistant to corrosion, in order to determine the most suitable option, technically and economically. 8.1.1.6.2 8.1.1.7 Pipe Component 8.1.1.7.1 Nipples 8.1.1.7.1.1 The length of nipples for pipes without thermal insulation, must be 100 mm (4 in) and for pipes with thermal insulation, must be 150 mm (6 in), or of sufficient length to protrude 25 mm (1 in) of insulation. 8.1.1.7.1.2 Not applicable 8.1.1.7.1.3 Reduction nipples (Swaged nipples) must be manufactured in accordance with the requirements of MSS SP-95 8.1.1.7.1.4 In the reduction nipples the smallest diameter allowed is DN 15 to 50 (NPS ½ to 2) and the larger diameter of DN 20 to 80 (NPS ¾ to 3), both ends must be specified. 8.1.1.7.2 Threaded Connections 8.1.1.7.2.1 Threaded connections must be manufactured in accordance with the requirements of ASME B16.11, and are only allowed for DN 20 to 50 (NPS ¾ to 2), except where otherwise indicated in the PMS of this specification 8.1.1.7.2.2 8.1.1.7.2.3 The threads on the threaded connections must be NPT type in accordance with ASME B1.20.1. The threaded connections must be Class 3000 or 6000. The carbon steel pipes to be joined must be Schedule 160 for Class 3000 and XXS Schedule for Class 6000, in accordance with Table 8 of ASME B16.11. 8.1.1.7.2.4 Male plugs must be solid bar with hexagonal or round head. 8.1.1.7.2.5 8.1.1.7.2.6 Not applicable. No square head plugs, bushing type reductions, union nuts, or hollow plugs should be specified Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 14 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.1.7.2.7 Threaded connections for thermowells must not be specified. 8.1.1.7.2.8 Threaded joints in hazardous substances services must be sealed with continuous welding and no thread should remain exposed. 8.1.1.7.3 Welded Box Connections 8.1.1.7.3.1 Socket weld connections must be DN 50 (NPS 2) and smaller and must comply with ASME B16.11. 8.1.1.7.3.2 Weld box connections must be Class 3000, 6000 or 9000. Carbon steel pipes, low and medium alloy steels, to be joined with these connections, must be at least Schedule 80 for Class 3000 , Schedule 160 for Class 6000 and Schedule XXS for Class 9000, in accordance with Table 8 of ASME B16.11. 8.1.1.7.3.3 In stainless steel welding junctions, in no case the tubes may be less than 40S Schedule, even if by calculation show them in smaller thicknesses. 8.1.1.7.3.4 In weld box connections, a minimum clearance (GAP) of 1.6 millimeters (1/16 in) must be left at the bottom of the box (socket) before welding. 8.1.1.7.4 Butt Weldable Ends Connections 8.1.1.7.4.1 Connections up to DN 1200 (NPS 48) must comply with ASME B16.9 and for larger diameters and up to DN 1500 (NPS 60) with MSS SP-75. 8.1.1.7.4.2 They must have the same wall or Schedule thickness as the tube to which they are attached. 8.1.1.7.4.3 Elbows must be long radius, except when due to space limitations they must be short radius and prior approval of authorized PEMEX personnel. 8.1.1.7.4.4 Direction changes must be made through factory connections (elbows) or through factory bends or curves, if it is indicated by the Licensor; pipe bends or curves must have a minimum radius of 5 (five) times the nominal diameter of the pipe, and must comply with numerals 304.2.1 and 332 of ASME B31.3. Bended tube on site are not accepted. 8.1.1.7.4.5 .In process pipelines, or in services with hazardous substances, "improvised" pipe connections should not be used, such as: mitigated elbows, wedge reductions, wedge plugs, pencil tip terminations, welded flat caps , made of plate, among others. 8.1.1.7.4.6 Mitigated elbows and “improvised” reductions may be used only for cooling water services or water of services in Class 150, and in diameters greater than DN 650 (NPS 26) and must be: a) b) Direct “Tube to Tube” inserts can be specified in low pressure piping systems such as atmospheric drains In the case of closed amine and chemical drains, as well as in low pressure vents, the connections must be with “side” fittings at 45 ° factory made, or with 100% radiographed longitudinal seam, and if so PMS indicates it, with relief of efforts (PWHT). 8.1.1.7.4.7 Direct grafts "Tube to Tube" can be specified in low pressure pipe systems as atmospheric drains. 8.1.1.7.4.8 In the case of closed drainage of amine and chemicals, as well as in low pressure bursts, the connections must be with “side” fittings at 45 ° factory, or with 100% radiographed longitudinal seam, and if so indicated by the EMT, with stress relief (PWHT). 8.1.1.7.4.9 Does not apply. 8.1.1.7.4.10 Lateral derivations must be of uniform wall and must not have angled or sharp finishes, as indicated in section 7 of ASME B16.9 and must be seamless when the PMS specifies seamless pipe. Derivations with seams must be 100% X-ray longitudinally welded. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 8.1.1.7.5 ET-032-PEMEX-2019 Rev. 0 Sheet 15 of 214 "New Refinery in Dos Bocas, Tabasco" Integrally Reinforced Connections (…Olets) 8.1.1.7.5.1 Integrally reinforced connections (Olets) commercially known as "Threadolets - Threaded Outlet ", "Socket Weld Outlets - Socket Weld Outlet ", and "Weldolets - Butt Weld Outlet " or their equivalents, must comply with MSS SP-97; while those commercially known as "Latrolet - Lateral Outlet ", "Nipolet - Nipple Outlet ", "Elbolet - Elbow Outlet ", "Nipple Pipette" or its equivalents, must comply with the provisions of numerals 302.2, 304.3, 326, 328.5 of ASME B31.3: 2016. Only connections that comply with the chemical composition and requirements indicated in the applicable ASTM standard, and the dimensions, requirements and marking indicated in the MSS SP-97 will be accepted. 8.1.1.7.5.2 Integrally reinforced connections must be specified with the branch diameter and head diameter 8.1.1.7.5.3 The beveled ends must comply with ASME B16.25 and the joint with the head must have a maximum clearance of 1.6 millimeters (0.0625 in), see Figure 4 Reinforced Integral Connector Flat End Minimum Clearance Beveled End for Welding Maximum Clearance 1/16” Reinforced Integral Connector Minimum Clearance Maximum Clearance 1/16” Figure 4. Maximum Clearances 8.1.1.7.5.4 Not Applicable. 8.1.1.7.5.5 Not Applicable. 8.1.1.7.5.6 Not Applicable. 8.1.1.7.6 Flanges 8.1.1.7.6.1 8.1.1.7.6.2 Flanges made of plate are not accepted, regardless of DN and Class. Flanges shall comply with ISO 7005 Class series with the ASME B16.5 requirements for DN up to 600 (NPS 24) and DN 650 to 1500 (NPS 26 to 60) with the requirements of ASME B16.47 series A class. 8.1.1.7.6.3 Flanges greater than DN 1520 (NPS 60) must be calculated in accordance with ASME Section VIII Division 1; and its dimensions must be detailed in its DS. 8.1.1.7.6.4 Flanges must be weldable neck type, welding box, long neck, overlap, sliding or blind, with raised face types (RF, “Raised Face”) or ring joint (RJ, “Ring Joint ”) Also known as (RTJ) for metal flanges, and flat-faced (FF,“ Flat Face ”) for non-metallic or copper-nickel alloy flanges. 8.1.1.7.6.5 The finish of the flange faces shall comply with paragraphs 6.4.4 of ASME B16.5, as appropriate for the service and type of packing. 8.1.1.7.6.6 Weld neck flanges can be specified in all DNs and Classes. 8.1.1.7.6.7 Weld neck flanges must have the same internal diameter and Schedule or thickness of the pipe or pipe component to which they are attached. 8.1.1.7.6.8 Welding box flanges should not be specified for DNs greater than 50 (NPS 2). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 16 of 214 "New Refinery in Dos Bocas, Tabasco" Overlapping flanges (“Lap Joint”) can only be specified for pipes of non-ferrous metal materials and up 8.1.1.7.6.9 to Class 150. 8.1.1.7.6.10 Sockets for thermowells must be with long neck flanges, Class 300 minimum. The outer diameter of the thermowell must pass through the inner diameter of the long neck flange, see Figure 6. Figure 6. Long neck flanges for thermowell sockets 8.1.1.7.6.11 Blind flanges must be factory forged and can be specified in all DNs and Classes. Flanges made of plate are not allowed regardless of DN and Class. 8.1.1.7.6.12 Reduction flanges must be limited to Class 150 and up to DN 600 (NPS 24), their particular application is established in the PMS; its manufacture from blind flanges or plate flanges is not accepted. 8.1.1.7.6.13 Slip-on flanges may be specified in Class 150, for services with non-hazardous substances category D, in accordance with ASME B31.3, such as cooling water, service water, fire water or air, and for pluvial and oily drainage at atmospheric pressure. They should not be installed directly on connections or accessories; only on pipe. 8.1.1.7.6.14 Threaded flanges may only be specified in Class 150, for services with non-hazardous substances and when indicated in the PMS of this specification. 8.1.1.7.6.15 Orifice plate carrier flanges must be DN 50 (NPS 2) or greater, Class 300 minimum and must comply with ASME B16.36. The flange must have the same inner diameter (bore) as that of the pipe, as well as the weld inner diameter of the pipe flange joint to the same bore. 8.1.1.7.7 Valves 8.1.1.7.7.1 The selection of the valves for pipes must comply with the recommendations of API RP 615, with the requirements established in this specification prevailing. 8.1.1.7.7.2 Valves must be specified and comply with ASME B16.34 series Standard Classes (A - Standard Class), ASME B16.10 for dimensions between faces, ISO 5208 for inspection and testing, and with the following norms or standards as appropriate, as well as with what is required in this specification and in each PMS in particular: a) Steel, gate, globe and check valves up to DN 50 (NPS 2) of weld housing or threaded or welded ends, API STD 602. b) Stainless steel or nickel alloy gate valves of DN 80 (NPS 3) and up to DN 600 (NPS 24), API STD 603. c) Carbon steel, medium and low alloy gate valves of DN 80 (NPS 3) and up to DN 600 (NPS 24), ISO 10434. d) Carbon steel globe valves DN 80 (NPS 3) and greater, ASME B16.34 for service lines, and API 623 for process lines. e) Ball valves, API STD 608. f) Trunnion mounted ball valves ET-211-PEMEX-2019. g) Male valves, ET-142-PEMEX-2019. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 17 of 214 "New Refinery in Dos Bocas, Tabasco" h) Butterfly valves of DN 80 (NPS 3) and greater, API 609. i) Check valves DN 80 (NPS 3) and greater, API 594. j) Double expansion and solid sliding gate valves with parallel faces, DN 600 (NPS 24) or larger ET-211-PEMEX. k) Emergency blocking valves, ET-204-PEMEX. l) Male valves, API STD 599. m) Valves not covered by the Norms or standards of the previous subsections, ASME B16.34. 8.1.1.7.7.3 The material of the internal (Trim) of the valves must comply with API 600, API 623, API 602, or API 594 as appropriate. Except where another is indicated. Alternative “trims” or substitutions may be applied as indicated in the API’s themselves. 8.1.1.7.7.4 The valves must not have gaskets containing asbestos or other environmentally polluting material. 8.1.1.7.7.5 Valve materials must be made of steel or other alloys specified in ASME B16.34, according to the service and as specified in the corresponding PMS. The use of cast iron valves is not allowed. 8.1.1.7.7.6 Valves must be specified as follows: a. b) c) Type gate, butterfly, ball or male, for isolation or blocking. Type globe or butterfly to regulate or throttle the flow. Retention type to avoid a backward flow. 8.1.1.7.7.7 The flanged ends of the valves must be integral to the valve body and must be manufactured by forging or casting, in one piece (body-flanges). Valve flanges must comply with 8.1.1.7.6 of this specification. 8.1.1.7.7.8 Valve handwheel must be solid. 8.1.1.7.7.9 Valves for Process services must be specified for ultra-low emission leakage, CO1 classification, in compliance with ISO 15848-1, the valves must be marked as set forth in 6.6 of ISO 15848-1. The test methods and procedures, as well as the acceptance criteria will be in accordance with ISO 15848-1 and ISO 15848-2. 8.1.1.7.7.10 Fugitive emissions for any hydrocarbon service must not exceed 50 ppmV, in accordance with ISO 15848-1. 8.1.1.7.7.11 Gate, globe or box check valves for welding or beveled ends of DN 20 to 50 (NPS ¾ to 2), they must comply with the following, unless otherwise indicated in the PMS’s of this specification: a. b. c. d. The gate valves must have a fixed handwheel rising stem, screwed bonnet and solid gate (wedge). Globe valves should be handwheel and stem rising and screwed bonnet. Check valves (not backward or check) must be ball or piston to work horizontally or vertically; or swing type to operate horizontally. Valves with box ends for welding or butt welding’s whose welds must be relieved from stresses must be specified with 150 mm nipples, welded at the ends and relieved from efforts in the workshop. Or, specify them with both “extended” ends. 8.1.1.7.7.12 Gate valves from DN 80 to 600 (NPS 3 to 24) Class 150, 300 and 600, with flanged or beveled ends must comply with the requirements of ISO 10434 and must be fixed-handwheel, rising stem, outer thread, standard yoke and screwed bonnet. 8.1.1.7.7.13 Gate valves greater than DN 600 (NPS 24) in Class 150, 300 and 600, with flanged or beveled ends must comply with the requirements of ASME B16.34, and must have a fixed handwheel, rising stem, outer thread and standard yoke, screwed bonnet. 8.1.1.7.7.14 Pressure Seal Gate Valves, with beveled ends Class 600, 900 or 1 500, must comply with the requirements of ISO 10434, in DN 50 to DN 600 (NPS 2 to NPS 24 ), with fixed handwheel, ascending stem, Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 18 of 214 "New Refinery in Dos Bocas, Tabasco" hermetically sealed seats, ultra-low emission graphite gaskets. These valves must be specified for saturated and superheated steam. 8.1.1.7.7.15 Gate valves for service at temperatures up to -45 ° C (-49 ° F) must comply with the requirements indicated in this specification for gate valves, have a pressure equalizing orifice of 3.2 mm (1 / 8 in) in diameter on the face of the gate of the fluid containment side, to have the same pressure in the cavity of the gasket when the valve is closed; and the valve body must be marked with an arrow on the higher pressure side, as shown in Figure 7. Valve with Equilizing Oriifce 150 Flow Downstream Flow 1/8" Equilizing Pressure Orifice Figure 7. Equalizing Pressure Orifice in the Valve Gate 8.1.1.7.7.16 The extended bonnet globe and gate valves, for service at design temperatures below -45 ° C (-49 ° F), must comply with the requirements indicated in this specification for gate and globe valves , test requirements and type of bonnet in accordance with BS 6364 and the following: The extended valve bonnets can be one-piece or three-piece: half body flange - extension – packing box, and in this case meet the following requirements: - The flange of the bonnet for the extension must be of weldable neck (equivalent to reduced flange of weldable neck ASME B16.5), which allows to join the extension tube with equal thicknesses. No flange joint is allowed with the extension that does not have a neck that allows the joint with equal thicknesses, see Figure 8. - Welding of the bonnet flange - extension tube – packing box should be of the same thickness with bevel, full penetration and 100% radiographed. - The wall thickness of the extension must be compatible with the Class of the valve and within the requirements of mechanical resistance. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 19 of 214 "New Refinery in Dos Bocas, Tabasco" Packing Box Extension Pipe Same thickness Bonnet welding neck flange Welding without neck is not acceptable Figure 8. Bonnet Extension for Globe and Gate Valves 8.1.1.7.7.17 Floating ball valves should only be specified up to DN 200 (NPS 8), in classes 150 and 300; or up to DN 50 (NPS 2) for class 600 or greater. 8.1.1.7.7.18 a) b) c) The male valves, unless otherwise specified, must be of antistatic design and as indicated below: Class 150 - Short pattern in DN 50 to DN 300 (NPS 2 to NPS 12). - Ventury pattern in DN 350 to DN 600 (NPS 14 to NPS 24). Class 300 - Short pattern in DN 50 to DN 250 (NPS 2 to NPS 10). - Ventury pattern in DN 300 to DN 600 (NPS 12 to NPS 24). Class 600 - Regular pattern in DN 50 to DN 300 (NPS 2 to NPS 12). 8.1.1.7.7.19 Butterfly valves for process services must be flanged ends, triple eccentricity, category B of API 609, with a disk-stem joint by means of wedges or conical bolts, if nothing else is indicated in the TS or PMS. Butterfly valves for remote activation isolation (VAAR) must comply with ET-204-PEMEX. 8.1.1.7.7.20 Butterfly valves without flanges (wafer type) are not allowed, and the ear valves (lug type) are restricted only as jacketed valves. These valves are allowed for DN 80 (NPS 3) and greater. 8.1.1.7.7.21 Clamped-in butterfly valves (lug type) must be double eccentric with a through hole circle, at DN 80 (NPS 3) and larger. 8.1.1.7.7.22 The pressure seal globe valves (Pressure Seal) with beveled ends, for saturated and superheated steam service, must comply with the requirements of ASME B16.34, the Classes allowed are 600, 900 and 1500, in DN 50 to DN 300 (NPS 2 to NPS 12) with fixed steering wheel, rising stem, seats with hermetic seal in accordance with Table 17 of ISO 10434. Additionally, for the stem and wall thicknesses of the valve body they must meet the requirements of ISO 10434. 8.1.1.7.7.23 8.1.1.7.7.24 Not applicable Swing type check valves should be flanged ends in Class 150, 300, 600, 900 and 1500, for DN 80 to 600 (NPS 3 to NPS 24). The design must include a stop integrated to the lid or the body that limits the opening of the disc. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: a) b) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 20 of 214 "New Refinery in Dos Bocas, Tabasco" Valves DN 80 to 600 (NPS 3 to NPS 24) must be type B of API 594. Valves greater than DN 600 (NPS 24) and up to DN 1050 (NPS 42) must be type A of API 594. Stop Stop Fl ow Fl ow Di s c Figure 9. Swing type check valves with stop integrated to lid or body NOTE: These valves must be installed horizontally in any service 8.1.1.7.7.25 Axial and silent flow check valves (Check) must meet the requirements of ISO 14313 and must be specified for centrifugal compressor discharges for process services. 8.1.1.7.7.26 Split disk check valves (dual plate) in Classes 150, 300, 600, 900 and 1500, must be type A of API 594. The use of this type of valves should only be for PMSs so indicate it in this specification, based on the following: a) b) Class150 - Valves with flanged ends in DN 200 (NPS 8) and larger. - Ear-type valves (lug) in DN 150 (NPS 6) and smaller. Class 300, 600, 900 y 1500 - Valves with flanged ends in DN 300 (NPS 12) and larger. - Ear-type valves (lug) in DN 250 (NPS 10) and smaller. 8.1.1.7.7.27 8.1.1.7.7.28 Check valves of the flange type (wafer) are not allowed. The pressure seal check valves (pressure seal) with beveled ends, for saturated steam and superheated steam service, must comply with ASME B16.34 requirements with ISO 10434 body wall thickness, in Classes 600, 900 and 1500 and DN 50 to DN 600 (NPS 2 to NPS 24). 8.1.1.7.7.29 Piston type sampling valves must comply with the requirements of ASME B16.34. 8.1.1.7.7.30 The valves must have a gear and rack actuator, with opening indicators according to Table 1. 8.1.1.7.7.31 Not Applicable Diameter Valve Type DN Globe Gate Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Class (NPS ) 200 (8) and larger 300 150 (6) and larger 600 100 (4) and larger 900 and 1500 400 (16) and larger 150 Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 21 of 214 "New Refinery in Dos Bocas, Tabasco" Gate 300 (12) and larger 300 250 (10) and larger 600 200 (8) and larger 900 150 (6) and larger 1 500 Butterfly 200 (8) and larger 150, 300 and 600 Ball Male short pattern 150 200 (6) (8) and larger and larger 150, 300, 600, 900 and 1500 150 and 300 Male Ventury pattern Male Regular pattern 350 100 (14) (4) and larger and larger 150 and 300 600 Table 1. Use of Actuator and Valve Rack 8.1.1.7.8 Flange Gaskets 8.1.1.7.8.1 8.1.1.7.8.2 8.1.1.7.8.3 8.1.1.7.8.4 Gaskets must be specified to obtain hermetic flange joints. a) b) Gaskets must comply with ET-156-PEMEX and ASME B16.20. Gaskets must be free of asbestos or contaminants in the environment. Spiro-metallic gaskets must have: Centering ring (external) for all services. The material must be ASTM A36 carbon steel with corrosion protection, in accordance with paragraph 3 of ASME B16.20. Internal ring according to the specification indicated by the Licensor. For services not specified by the Licensor, the gaskets must be in accordance with paragraph 3.2.5 of ASME B16.20; and the materials, according to the service, in accordance with paragraph 3 of the same standard. 8.1.1.7.8.5 Octagonal ring gaskets, type "R" (RTJ), must be specified for hydrogen service in class 600 or higher; and for other services in Class 900 and higher; and where specified in the PMS of this specification; except when the Licensor specifies another type; and must comply with ET-156-PEMEX. 8.1.1.7.8.6 Not applicable. 8.1.1.7.8.7 Not applicable 8.1.1.7.9 Stud Bolts, Bolts, Screws and Nuts 8.1.1.7.9.1 The hardware (studs bolts, bolts, screws and nuts) for pipe must comply with the requirements indicated in ASME B31.3, ASME B16.5, ASME B16.47, ASME B1.1, ASME B18.31.2, and with the technical standard ET-027-PEMEX. 8.1.1.7.9.2 Flanged joints must be made with studs and nuts; Screws should only be used on accessories or equipment with threaded holes. 8.1.1.7.9.3 The tips of the stud bolts and screws must have "Pointed ends", tapered or rounded ends, for easy insertion into nuts and threaded holes. 8.1.1.7.9.4 The length of the studs in the flanged joints should be such that after tightening, they protrude from two to three threads at each end. 8.1.1.7.9.5 Not applicable Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 8.1.1.7.10 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 22 of 214 "New Refinery in Dos Bocas, Tabasco" Figures Eight, Spacers and Blind Joints 8.1.1.7.10.1 The space required for the installation and operation of figures eight, spacers and permanent blind joints, must be considered from the design for the blocking of pipes and equipment. 8.1.1.7.10.2 Figures eight, spacers and blind joints must comply with ASME B16.48. Sizes not covered by it must be calculated in compliance with paragraph 304.5.3 of ASME B31.3, and their dimensions must be compatible with the flanges where they will be installed. For diameters up to DN 300 (NPS 12) figures eight must be specified and for larger diameters they must be specified in two pieces; spacer and blind joint. 8.1.1.7.10.3 The materials of figures eight, separators and blind joints must be in accordance with ASME B16.5; taking into account the characteristics of the handled fluid and its operating and design conditions. 8.1.1.7.10.4 In figures eight, spacers and blind joints, the surface for the gasket seal must have a finish, enhancement and dimensions equal to the faces of the flanges where they will be installed, in accordance with ASME B16.5 or ASME B16 series A. 47, as appropriate. To the thickness that is required by calculation or to that indicated in ASME B16.48, the thickness of the embossed face or that of the groove should be added, as appropriate. 8.1.1.7.10.5 Figures eight, spacers and blind joints must be marked on the edges with an impact marker letter the DN, Class and material specification; and for those not covered by ASME B16.48, in addition to the Maximum Permissible Working Pressure and the corresponding temperature. In the case of figure eights, the mark must be on both sides (blind side and free side). 8.1.1.7.10.6 Spacers and blind joints must have a lifting ear with a hole. The lifting ear of the blind joints must be located on the normal axes of the flange (0 °, 90 °, 180 ° or 270 °) between the stud space. The lifting ear of the spacers must also have a hole that matches the circle and diameter of the flange bore and must be located coincident with the first stud or stud of the flanged joint according to Figure 12. Blind Flange Spacer Lifting Ear Spacer Lifting Ear Blind Flange On the flange side mark with impact letter DN, Class and Material Drilled hole should coincide with circle and diameter of the flange holes Figure 12. Spacers and Blind Joints 8.1.1.7.10.7 The lifting ear must protrude at least 10 cm from the flanges and on one of its faces must be marked with impact letter "BLIND" for blind joints and "FREE" for spacers, the marks must not be hidden in the flanges, see Figure 12. 8.1.1.7.10.8 The suction and discharge lines of pumps, inlet and outlet lines of heat exchangers and compressors, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to be insulated by frequent maintenance, they must have figures eight / definitive spacer. 8.1.1.7.10.9 When at the request of PEMEX, sliding shutters must be specified in line instead of figures eight of manual or automatic operation, which allow the position of the sliding plate to be changed safely; These devices must be flanged ends, Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 23 of 214 "New Refinery in Dos Bocas, Tabasco" and must ensure their self-locking, they must also comply with the dimensions of ASME B16.5 or “A” series of ASME B16.47, as appropriate, ASTM F 1020, API 607 fire test and ASME SECTION VIII, Div. 1. The sliding plate of the plug must be manufactured at least in SS 316L stainless steel or other material according to the process fluid, with thickness in accordance with ASME B31.3. The design must be full pass. It must have a mechanical safety system to prevent accidental operation. Mechanical or hydraulic presses are not accepted. In the case of electrically operated shutters, they must comply with the classification of areas in which they are installed, in accordance with ET-036-PEMEX. 8.1.1.8 Not Applicable 8.1.1.8.1 Not Applicable 8.1.1.8.2 Not Applicable 8.1.1.8.3 Underground Piping for Firefighting Water Networks 8.1.1.8.3.1 Nonmetallic pipe for underground installations for firefighting water is only allowed when requested by PEMEX and must comply with this specification and the design criteria established in ET-016-PEMEX. 8.1.1.8.3.2 Tubes and their components must be FM approved or listed for UL service. 8.1.1.8.3.3 Not applicable 8.1.1.8.3.4 Factory made connections must be used when tying with metal pipe 8.1.2 Piping Arrangements 8.1.2.1 General Requirements 8.1.2.1.1 When specified by PEMEX, pipeline engineering must be developed through the use of Intelligent ThreeDimensional Electronic Modeling (METI’s), which must comply with ET-107-PEMEX. 8.1.2.1.2 Not Applicable 8.1.2.1.3 Pipeline arrangements and distribution must be grouped and sorted in such a way that their installation is functional, simple, safe and easy to build, operate and maintain, and with the necessary spaces for access and escape routes for emergency. 8.1.2.1.4 Preparations for future extensions must be with a blocking valve and blind flange, eight figures or blind joints must not be used in these cases. 8.1.2.1.5 For sectioning flows, where figures eight or blind joints must be installed, block valves must be specified. 8.1.2.1.6 At pipe end points, figures eight or blind joints must not be specified. 8.1.2.1.7 Structural pipe supports must comply with ET-139-PEMEX and the “typical” reference supports, They are established in ET-035-PEMEX. 8.1.2.1.8 Pipe arrangements must not contain dead legs. The terminal ends of the service heads must be blind flanged to facilitate the blowing of them. 8.1.2.1.9 Where it is required to install purges, the height between the level of the finished floor and the bottom of pipe must be at least 40 cm, except as indicated in 8.1.2.1.14. 8.1.2.1.10 The minimum free height of the bridges must be as established by ET-139-PEMEX. 8.1.2.1.11 The minimum height free of obstructions between the level of finished floor or level of operation (as appropriate) and the bottom level of the structures, should be as shown in Table 2. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 24 of 214 "New Refinery in Dos Bocas, Tabasco" Description Minimum Height Free space between the lower part of the rails of the raised supports (racks) and the level of finished floor inside plants. 3.00 m Above platforms and corridors. 2.40 m Inside of buildings (compressor house, pump house, among others) or within a common group of equipment. 2.40 m. Note: In all cases, sufficient space must be provided for removal and / or access to the equipment. Table 2. Minimum Height for Structural Supports 8.1.2.1.12 Underground pipe is only allowed for drainage, cooling water, service water, drinking water, firefighting water, collection and recovery systems; Any other service must be air. For firefighting water, in addition, the specifications set forth in ET-015-PEMEX and ET-016-PEMEX must be complied with. The underground metal pipe must only be specified with welded joints. 8.1.2.1.13 The underground pipeline for gravity collection and recovery systems must be housed in trenches. 8.1.2.1.14 The Pipe lodged in trenches must be supported on sleepers that must allow the runoff to the storm drain and / or the corresponding one according to the service of the lines, with a clearing of 10 cm on both sides of the sleeper with the walls, and a minimum height of 15 cm. 8.1.2.1.15 The trenches must have galvanized gratings, concrete covers or railings as specified in the project, in order not to leave risk conditions for personnel. The pipe that handles explosive fluids in which its vapors are heavier than air should not be housed in trenches. 8.1.2.1.16 When in the design, the vents and purges are integrated into a closed system, these must include figures eight. 8.1.2.1.17 The design of the service for the purging and draining of liquids must be sent to the oily, chemical or a closed system drainage, no arrangements with purges to the floor or the atmosphere are allowed. 8.1.2.1.18 Purges, drains and vents of hazardous substances or pollutants into the environment must be interconnected to closed systems. 8.1.2.1.19 Pipeline arrangements must include the necessary blockages to allow sectioning or isolating facilities safely for stoppage, maintenance and / or inspection, so that blocking one does not affect the operation of the others. 8.1.2.1.20 Pipeline arrangements must allow quick and easy access to equipment and instruments for operation and maintenance. 8.1.2.1.21 The pipeline that operates at high temperatures and requires a thermal insulating system, this must comply with ET-034-PEMEX. 8.1.2.1.22 The pipeline that operates at low temperatures and requires a thermal insulation system, this must comply with NOM-009-ENER-1995, and ISO 12241. 8.1.2.1.23 The Pipeline without a heat insulating system with operating temperature greater than 59 ° C (139 ° F) or colder than -5 ° C (23 ° F) in areas where personnel may have contact with them , they must be installed a barrier or insulation for personal protection in accordance with ET-034-PEMEX. 8.1.2.1.24 Not applicable 8.1.2.2 Spacing between pipes 8.1.2.2.1 For ease in pipeline removal and repair maneuvers, it must have at least the following separation, see Figure 13: • In pipes without flanges, 80 mm between tube-tube, tube-insulation, tube-wall, wall-insulation, or insulation Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 25 of 214 "New Refinery in Dos Bocas, Tabasco" insulation • In pipe with flanges, 50 mm between pipe and flanges of larger diameter, pipe-insulation of the flange or insulation-flange. • Between the flange side without insulation and adjacent wall or 150 mm to equipment or 80 mm to flange with • insulation and wall. In plant integration pipe 150 mm between pipe sides. Figure 13. Minimum Spacing between pipes NOTE: flanges must not be aligned in parallel pipe; they must be alternated. 8.1.2.2.2 In parallel pipes subjected to thermal expansions or contractions, the minimum separation between pipes must be increased in accordance with flexibility analyzes, to avoid their contact or interference in operating, starting or stopping conditions. 8.1.2.2.3 Pipeline arrangements must include the additional spaces required for the thermal insulation or personal protection system of the pipeline. 8.1.2.2.4 The location of the pipe in the raised pipe supports must be optimized according to its DN, temperature and service. a) b) c) The main DN pipe must be housed adjacent to the columns The pipe of smaller DN in the central part. Hot service pipes must be housed on the opposite side of cold pipes. 8.1.2.2.5 If two pipe beds are required, auxiliary services and flushes must be located on the upper bed and the process services on the lower bed. When three or more beds are required, the vent must be located on the upper bed, the auxiliary services in the intermediate bed and the process in the lower beds. 8.1.2.2.6 The horizontal separation between underground pipes must be at least 45 cm. 8.1.2.2.7 Where there is no passage of vehicles, crossings or loads on the ground, the depth of the underground pipe must not be less than 45 cm measured from the upper level of the pipe to the level of finished floor. At crossroads, streets, railways or where loads are expected on the ground, the depth should not be less than 1 m, measured from the upper level of the pipe, and must have a carbon steel metal jacket and comply with the recommendations of API RP 1102. 8.1.2.2.8 Pipeline arrangements must have free spaces around and between containers, equipment and pipe, which allow access to portable equipment for maintenance. The spaces for operation between the pipe and the adjacent equipment must be at least 75 centimeters and must not obstruct walkways or corridors. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 26 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.2.9 Pipes with liquids that are formed by condensation, must be designed with a continuous slope (slope), must have a minimum slope of 1 per thousand (1mm per meter). The drain and process drain points must be discharged to a container or collecting head. The necessary adjustments must be made in the saddles and respect the integrity of the pipe supports. Swings (pockets) or dead legs are not allowed, or arrangements that allow the accumulation of liquids that limit or hinder the free flow of gases or that can cause back pressures and / or points of localized corrosion. 8.1.2.2.10 The Pipe indicated as “free drain” (Free drain), does not require a slope; but the arrangement should not have "Bags"; unless a slope is indicated in the project engineering. 8.1.2.2.11 For process gas services in sulfur plants the minimum slope (slope) must be 4 per thousand (4 mm per meter) and for liquid sulfur service it must be 20 per thousand (20 mm) for every meter; unless another slope is indicated in the project engineering. 8.1.2.2.12 The determination of the type of heating vein (electric trace or steam vein) for the pipes indicated by the Technologist / Licensor, must be based on the requirement indicated by PEMEX. In the case of electric traces, these must comply with ET-248-PEMEX. 8.1.2.2.13 Drainage systems must comply with ET-140-PEMEX. 8.1.2.2.14 On elevated pipe supports in integration corridors or within the units, at least 20 percent free space per piping bed should be left for extensions or addition of future lines. 8.1.2.3 Filters The filters for pipes described in the PMS of this specification are typical for the corresponding service; It is the Contractor's responsibility to specify the filters in compliance with the following. a) The mesh material must be fluid resistant and at least must be made of TP 304 stainless steel, b) Type of fluid and physicochemical characteristics (composition, density, viscosity, corrosivity, degree of risk, incompressible and compressible, among others), c) Process conditions (flow and speed, pressure and pressure drop, as well as operating temperature), d) Type of service, application, operation, cleaning and maintenance, e) Periods of operation without cleaning or replacement of the element, with respect to the amount of suspended particles and size of particles to be retained. 8.1.2.4 Change of Specification Pipeline Class changes must be in accordance with the following: a) b) c) The change of Class and / or similar materials (same group No. P of ASME B31.3) must be done at the welded joint, see Figure 16. The change of Class and / or dissimilar materials (different group No. P of ASME B31.3) must be made on the flange, except when the Licensor / Technologist specifies that it should be in a welded joint. For both cases, the highest-class PMS, the specification of gaskets and studs of superior metallurgy should prevail. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 27 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 16. PMS Change in Automatic Valves 8.1.2.5 General Requirements for Valve Arrangement 8.1.2.5.1 Control valve arrangements must have bypass passages or bypasses; which must include two manual blocking valves, one on each side and a direct or bypass with valve that allows to maintain the operation of the piping system. The diameter and type of the direct or bypass valve must be determined during the Detailed Engineering. They must have two purges, located one on each side of the automatic valve, as illustrated in Figure 16. The control valve pipes must be supported in such a way that the valves can be easily removed, without requiring the installation of temporary supports. 8.1.2.5.2 Valves located at a height greater than 4.5 m above the operation level, must have fixed platforms and stairs for their operation, with the exception of the root valves of DN 50 (NPS 2) and smaller ones attached to heads . 8.1.2.5.3 Frequent operation valves must be located in such a way that they are operated from the finished floor level or from an operating platform, at a height not exceeding 1.9 m, as indicated in Figure 17. 8.1.2.5.4 Not applicable 8.1.2.5.5 Uncommonly operated valves that are installed at a height greater than 2.1 m and up to 4.5 m must be accessible from adjacent fixed platforms, mobile articulated platforms or fixed stairs. 8.1.2.5.6 Valves in battery limits must have platforms and stairs with sufficient space for operation and maintenance; the fixed stairs for access on both sides of the pipe support (rack) and also the fixed platforms. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 28 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 17. Location for Frequent Operated Valves 8.1.2.5.7 In the supports for integration pipes, fixed marine ladders with resting platform must be installed to the first bed, at the beginning of the pipe support and every 100 m along it. In the pipe supports inside the plants, at least two fixed ladders with a resting platform must be installed, in addition to those of the battery limit; one must be placed at the opposite end of the battery limit and one at the middle. 8.1.2.5.8 The corridors or areas of circulation of personnel must be free of any obstruction with a minimum free width of 70 cm. The handwheels, levers, stems and actuators of the valves among others should not invade said circulation area. 8.1.2.5.9 The orientation of the handwheels, levers, stems and actuators must be indicated in the isometric and / or Pipe drawings, and in the three-dimensional electronic model when applicable. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 29 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.5.10 In parallel equipment or installations for the same function, independent blocking valves must be placed to isolate equipment or facilities for maintenance, without interrupting the normal operation of the plant. 8.1.2.5.11 Valves housed in registers or trenches (under decks) must be specified with stem extensions with handwheel for operation from the finished floor level, approximately 1 m +/- 10 cm, with position indicator of the open or closed valve, which allows to visualize the position of the valve outside the register or trench, as shown in Figure 18. Except for the valves in registers with depth and dimensions that allow their operation by personnel, from the inside in upright shape. Figure 18. Valves Located in Registers / Trenches 8.1.2.6 Piping Arrangement in Heat Exchangers 8.1.2.6.1 The inlet and outlet pipe of heat exchangers must include manually operated block valves and figures eight for their isolation, unless otherwise indicated by the Technologist or Licensor or the risk analysis. The location of the valves and figures eight must be accessible from the operating floor level or from the platform level, see Figure 19. 8.1.2.6.2 The valves in the vents or drains that are located in the inlet or outlet pipe of the heat exchangers must be at least DN 25 (NPS 1). 8.1.2.6.3 Not applicable 8.1.2.6.4 Pipeline arrangements should be designed so that, in the event of a failure in the lower temperature flow, the heat exchangers remain filled with this same fluid. 8.1.2.6.5 The pipe arrangement of the heat exchangers should allow the removal of the bundles of tubes, caps, channels, bonnets; the free space in front of the equipment for this operation must be at least the length of the tube bundle plus 1 m. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 30 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 19. Piping Arrangement in Heat Exchangers 8.1.2.7 Piping Arrangement in Process Compressors 8.1.2.7.1 The suction and discharge pipe must have manually operated shut-off valves and figures eight, accessible from the operating floor level or from platforms. 8.1.2.7.2 The service line for compressors must have manually operated block valves. 8.1.2.7.3 The arrangement and distribution of the process compressor house must be with mezzanine, with the compressor at the top and auxiliary services at the bottom, unless a different arrangement is indicated in the project ES. 8.1.2.7.4 The compressor discharge pipe must have an axial flow check valve, silent type, (Non slam). 8.1.2.7.5 The compressor suction pipe must have filters and the pipe arrangements must allow its removal with ease and must be accessible from the operating level or from operating platforms. 8.1.2.7.6 Pipeline arrangements must have vents and purges that allow pressure to be released. In the case of process gases, these must be sent to the vent. 8.1.2.8 Piping Arrangement in Pumps 8.1.2.8.1 In suction and discharge piping, manually operated blocking valves must be accessible to personnel and as close as possible to the pumps, to reduce the volume of purged product, and must have figures eight, see Figure 20 . 8.1.2.8.2 Pipeline arrangements with swing-type check valves should have the valve in a horizontal position. 8.1.2.8.3 Pipeline arrangements must have sufficient space to facilitate access to perform maintenance and removal of equipment and filter cleaning. 8.1.2.8.4 The Eccentric reduction in the suction of horizontal pumps should be with the flat face (flat side) facing up, as shown in Figure 20. 8.1.2.8.5 The pump suction pipe must include a permanent filter with purge, which can be removable without the need to disassemble the pipe. Permanent conical type filters are not accepted. Purges must be installed in the lower part of the pipe. 8.1.2.8.6 The purges of the pumps that are compatible must be collected in a common head and channeled to the corresponding drain. 8.1.2.8.7 The length of the straight section of pipe between the pump suction nozzle and first connection (elbow, tee, valve, Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 31 of 214 "New Refinery in Dos Bocas, Tabasco" reduction, permanent filter) or obstruction, must be established between the contractor and the pump manufacturer, to ensure the reliability of its operation. Figure 20. Typical Piping Arrangement in Pumps (The figure does not imply a specific design). 8.1.2.9 Piping Arrangements in Towers and Vessels 8.1.2.9.1 Pipeline arrangements of fractional towers must have a minimum slope of 2 percent to ensure free runoff to the process equipment (condenser, accumulator, among others), as shown in Figure 21. 8.1.2.9.2 The nozzles for process services should be oriented towards the raised pipe supports of the plant. 8.1.2.9.3 Valves, instruments, inspection hatches, among others, must be accessible from platforms and stairs. Figure 21. Piping Arrangement in Fractionating Column Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 32 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.10 Pipe arrangements for breathing air, instruments, plants, seals and combustion 8.1.2.10.1 8.1.2.10.2 8.1.2.10.3 The discharge pipe of compressors or blowers must have manually operated check valves and check valves. Not applicable The suction pipe of the blowers must be made of stainless steel, from the outlet nozzle of the filtering system and to the nozzle of the blower, to prevent the formation of rust or steel scales that damage the internals of the blowers. 8.1.2.10.4 The breathing air pipe system must be dedicated and independent of the instrument air pipe. The breathing air pipe must be at least 304L stainless steel, from the conditioning package and to the air intake stations. Figure 22. Piping Arrangement for Breathing Air Intake Connections| 8.1.2.10.5 The intakes for breathing air must be DN 25 (NPS 1) with 4 quick connectors of DN 8 (NPS ¼), with safety lock. See Figure 22. 8.1.2.10.6 The air intake of compressors and blowers should be located and oriented so as to facilitate the entry of contaminant-free air. Its design must avoid the entrance of rain and fauna. 8.1.2.10.7 The air heads of the plant and instruments in integration must have a slope towards the drain points at the low points and in the elevation changes of the air head. The drain arrangement must have a block valve and condensate trap at floor level. 8.1.2.11 Piping Arrangements Minimum at Battery Limits. 8.1.2.11.1 All Pipes in their battery limit must have a double blocking valve, with figure eight or blanking-spacer plate, with purge, drain or vent as appropriate; as shown in Figure 23; except for services or cases in which authorized PEMEX personnel or the Licensor, indicate another requirement for the Project. 8.1.2.11.2 Not Applicable Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 33 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 23. Piping Arrangement at Battery Limits 8.1.2.11.3 Battery limit arrangements for pipes with Class 300 or higher, or with operating temperature of 100 ° C (212 ° F) or greater, should be checked to determine if they require equalizer line with double locking valve and figure eight, with purge, drain or vent according to the service, as shown in the first detail of Figure 23. 8.1.2.11.4 Not applicable 8.1.2.11.5 In special cases and when Pemex so requests, figure eight or blind-spacer may be replaced by a "Sliding shutter". 8.1.2.12 Piping Arrangement in Direct Fired heaters 8.1.2.12.1 Pipeline arrangements for process fluids must include two blocking valves; one manually operated and another automatic on the inlet lines to the heater, as well as a manual blocking valve and a check valve in the output current, unless the technologist specifies a different arrangement and is confirmed in the HAZOP recommendations. 8.1.2.12.2 The valves mentioned in the preceding paragraph must be located at least 15 m, measured horizontally from the direct fire heater as shown in Figure 24, and must include connections for the instrumentation required for the equipment. 8.1.2.12.3 Sockets for household steam flushing of ovens or direct fire heaters, as well as a ring that allows a steam curtain to form on the periphery of the equipment, must be included. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 34 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 24. Piping Arrangement for Direct Fired Heater 8.1.2.12.4 Pipeline arrangements for combustible gas, must include manual blocking valves before the fuel gas skate to pilots and burners, the valve must be ball, and must be located at a distance not less than 15 m, measured horizontally with respect to the direct fire heater skid, as shown in Figure 25 and should include valves and connections for the instrumentation required for the equipment. por alta presión Figure 25. Piping Arrangement for Combustible Gas 8.1.2.13 Piping Arrangement for Vents 8.1.2.13.1 Pipeline arrangements in pressure relief valves and vent systems must comply with ET-031-PEMEX, section 322.6 of ASME B31.3 and the following: 8.1.2.13.2 The horizontal pipe must have a slope, which allows free runoff of liquids and condensates to the accumulator or seal tank. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 35 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.13.3 The pipe must not have swings, dead legs or arrangements that accumulate liquids, generate back pressure, limit or hinder the free flow of gases and liquids. 8.1.2.13.4 The inserts on the heads should be projected at an angle of 45 ° from the top of the head in the direction of flow as shown in Figure 26. 8.1.2.13.5 The discharge pipes of the relief valves must be self-draining to eliminate the accumulation of liquids downstream of the valves and must comply with API 520 part II. Figure 26. Piping Arrangement for Pressure Relief Valves 8.1.2.13.6 In the arrangements of pressure relief valve pipes in equipment that under no circumstances should be left unprotected, such as storage spheres, reactors, distillation columns, and / or equipment that require plant shut down for maintenance , must have two relief valves with 100 percent pressure relief capacity, each; unless PEMEX and / or the Licensor indicate something different; always complying with API 520 part II. 8.1.2.13.7 Pipe arrangements for thermal expansion pressure relief valves in heat exchangers must have a 8.1.2.13.8 manually operated shut-off valve, with discharge pipe to a drain cup or, if applicable, in accordance with 8.1 .2.13.5. 8.1.2.13.9 Pressure relief valves that discharge into the atmosphere should only be specified for substances that do not pollute the environment, such as water vapor and air; and must discharge to a high and safe place for personnel; and must have a hole of 6.4 mm (1/4 in) in diameter at the lowest part of the pipe, as shown in Figure 27. Discharge to a safe place Pressure relief valve 6.4 mm (¼ in) orifice in the pipe lowest point Figure 27. Atmospheric Pressure Relief Valve Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 36 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.14 Nipples Basic Arrangement (NBA) The basic arrangement nipples (NBA) is the arrangement formed by pieces of 2 ”Ø or smaller, between a line or equipment and the first blocking valve in process services or hazardous substances, and can be made up of as follows: a) Integrally reinforced connection (Nipple Outlet or nipple pipette) plus valve. b) Integrally reinforced connections such as Socket Weld Outlet or Butt Weld Outlet, plus nipple and valve. c) Integrally reinforced connections such as the Valvolet. 8.1.2.14.1 8.1.2.14.2 In NBA, all vents, drains or purges must be channeled to safe discharge points in accordance with 8.1.2.15, where appropriate with plug, flanges or nipple and plug; as appropriate. 8.1.2.14.3 Integrally reinforced connections (Nipple Outlet or nipple pipette) must have a minimum length of 90 mm (3.5 in) for pipes without thermal insulation system and maximum length of 165 mm (6.5 in) for pipes with thermal insulation system, so that the valve handwheel does not clog. 8.1.2.14.4 In NBAs the minimum Schedule of the nipple must be 160 for carbon or low and medium alloy steel pipes. 8.1.2.15 Arrangements for Drains, Vents and Purges 8.1.2.15.1 Permanent purges drain and vents must comply with what is indicated in 8.1.2.1.16 to 18. Except for the arrangements required by the Licensor. 8.1.2.15.2 Purges, drains and vents in Class 600 pipe must be specified with double locking valve, gate type. 8.1.2.15.3 Purges for Class 900 and larger pipes must be specified with a double blocking valve; the first type gate and the second type globe, for drains and vents both valves must be gate type. 8.1.2.15.4 For the hydrostatic test the pipe must have drains at the lowest points and vents at the highest, with an integrally reinforced connection (Threaded Outlet). After the hydrostatic test, a solid bar plug must be installed and weld bead applied to the threaded joint, for its seal. 8.1.2.15.5 In the purges, drains and vents of service pipe with dirty substances that present a risk of plugging, the basic arrangement of nipples must be replaced by piston-type valves with integrated coupling. In these closed position valves, the piston must be flush with the inner wall of the pipe. 8.1.2.15.6 Inside plants, drains and purges must be channeled to drains according to their service, they must not be discharged to the environment or to the floor. 8.1.2.15.7 Pipeline arrangements must have sufficient space for the purge valves to be operated without obstructions or maneuvers that put personnel at risk. 8.1.2.15.8 Drain arrangements should be minimized in “L” shape, or in more than one plane; When these are unavoidable, they must be installed a support that avoids overexertion that could damage their mechanical integrity. They should preferably be aligned under the longitudinal axis of the pipe. 8.1.2.16 Arrangements for Instruments Connections 8.1.2.16.1 Arrangements for instruments should allow the instrument to be removed with the pipeline in operation, without personnel being exposed to substances. Arrangements must have an isolation, purge and / or vent valve, and comply with API RP 551. 8.1.2.16.2 The pressure gauge arrangement must have a gate type valve on the head and a vent or purge valve that allows the pressure gauge to be relieved of pressure. 8.1.2.16.3 Arrangements for instruments must be designed with (Nipple Outlet) or nipple pipette with gate valve. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 37 of 214 "New Refinery in Dos Bocas, Tabasco" This type of arrangement does not apply to flanged instruments. The arrangement after the valve must be complemented as specified in the corresponding typical instrument installation. 8.1.2.17 Arrangements for Sampling Points 8.1.2.17.1 Arrangements for sampling points should allow the sample to be taken with the pipeline in operation, without personnel being exposed to the substances. Arrangements must have a blocking, purge and / or vent valve in accordance with 8.1.2.15 and the type of sampling device. 8.1.2.17.2 The arrangement of sampling of liquids in horizontal pipes should be in the middle part of the pipe to ensure that there is no gas interference. 8.1.2.17.3 Gas sampling in horizontal pipe must be at the top of the pipe to ensure that there is no interference by liquids. 8.1.2.17.4 The typical arrangement for conventional sampling should be in accordance with the following unless PEMEX or the Technologist or Licensor indicates something different. a) It must have a minimum internal projection of 25 mm from the tube, according to Figure 28. b) In clean fluids the sampling control valve must be of the ¼ turn ball type, provided with a return spring actuator (Deadman), which provides a secure seal. The diameters that are allowed are DN 8 and DN 15 (NPS ¼ and NPS ½), with ASME thread B1.20.1, of stainless-steel ASTM A182 / A182M-13 Gr. F316 in Class 3000 or greater. c) In the sample of pipes or vessels, which contain liquids with sudden vaporization such as LP Gas, two valves separated one meter from one another must be included; The valve next to the head or equipment must be ball type ¼ turn, the valve at the end, of the gate type, providing that the fluid trapped between the valves can be purged. Figure 28. Arrangement for Sampling Points Figure 29. Piston type valve arrangement Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 38 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.17.5 The pipe arrangement for sampling of fluids with solids that present a risk of clogging, such as the sulfur plant process service, should include piston-type valves, see Figure 29. 8.1.2.18 Arrangement for Steam System Piping 8.1.2.18.1 Medium and low-pressure steam systems should be designed with runoff legs (condensate pots) and steam traps. The quantity, dimension, type and location of condensate pots and steam traps must be determined during detailed engineering, for the volume of condensate that is generated, and in the following cases at least: a) b) c) d) e) f) g) Before manually operated blocking / isolation valves. Before pressure and temperature control valves. Before the thermal expansion loops (curves), see Figure 30. Before an increase in elevation. At the end of the heads. Where the possibility of condensate accumulation may exist. For horizontal straight sections, the separation must be a maximum of 45 m for low pressure steam and 60 m for medium pressure steam. In the case of a pipe with saturated steam service that, due to its design and distances, condensate formation may have, runoff legs must be installed. Figure 30. Runoff Leg in Expansion Loops NOTE. The possibility that the steam flow could be “bidirectional” should be analyzed, since in these cases they should install condensate traps on both sides of the loop”. 8.1.2.18.2 The arrangement of the condensate traps must be in accordance with the typical of Figures 31A, 31B, 31C, 31D and 32. The minimum diameter of the condensate traps must be in accordance with the following, even when by calculation result in smaller diameters. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 39 of 214 "New Refinery in Dos Bocas, Tabasco" Figure 31A. Typical Arrangement for Runoff Legs and Steam Traps for Smaller Diameters Figure 31B. Typical Arrangement for Runoff Legs and Steam Traps for 3” Diameter Lines Figure 31C. Typical Arrangement for Runoff Legs and Steam Traps for 4” and 10” Diameter Lines Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 Rev. 0 Sheet 40 of 214 "New Refinery in Dos Bocas, Tabasco" TABLE 1 CONDENSATE LEG DIMENSIONS Diam. Header Diam. Leg 12" 14" 16" 18" 20" 24" 30" 36" to 42" 6" 8" 8" 10" 10" 12" 16" 18" Length (Note 2) Diam. Drain 450 mm 550 mm 600 mm 700 mm 800 mm 900 mm 1140 mm 1350 mm 1" 1" 1" 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2" Figure 31D. Typical Arrangement for Runoff Legs and Steam Traps for 12” Lines and Larger 8.1.2.18.3 The steam trap arrangement must discharge to the corresponding condensate head. It must include isolation valves, steam trap with drain and integrated filter, as well as bypass, according to figure 33, and flanges or integral factory arrangement, which allow the easy disassembly of the trap for maintenance . 8.1.2.18.4 Steam traps must comply with ASME PTC 39: 2005 and ASTM F1139-88. 8.1.2.18.5 Main header block valve arrangements for high pressure steam service must have a pressure equalizer line, for medium and low steam pressure, check if equalizer line is required. Figure 32. Typical Arrangement for Condensate Traps Figure 33. Arrangement for Steam Traps 8.1.2.18.6 Steam traps should be located at the level of the finished floor and without obstructing other facilities or traffic in the area, so that they are safely accessible for operation and maintenance. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 41 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.2.18.7 Piping branches and derivations for steam distribution must be located on the top of the heads, avoiding the condensate carry over, and have a manual blocking valve (root valve), located closest to the head, without condensate entrapment. 8.1.2.18.8 Steam inlets at service stations must be DN 20 (NPS ¾), the terminal nipple must be made of carbon steel with a threaded quick connector made of stainless-steel ASTM A312 TP 304. 8.1.2.19 Package Equipment 8.1.2.19.1 The inlet or outlet pipes of the package equipment must be designed with flanged ends at their limit of the package equipment. 8.1.2.19.2 The pipeline and pipeline arrangements of the package equipment must comply with this specification unless otherwise indicated by the Technologist or Licensor. 8.1.2.19.3 In package equipment all brackets, guides, directional stops, springs, hanging brackets must be confined within the limits of the package equipment. The forces and moments at the points of interconnection with the lines outside the package must not cause or transmit efforts to the pipeline that is interconnected. 8.1.2.19.4 The piping of the package equipment must be secured to avoid damage to the equipment and / or internal materials during transport and indicated in orange the temporary elements that must be removed after installation. 8.1.2.20 Piping Arrangements for Filling Stations 8.1.2.20.1 Pipeline arrangements on the filling islands must have sufficient space to allow personnel access and contain protective barriers at both ends of the island for pipeline protection. 8.1.2.20.2 The height of the connection of the filling arm must be in accordance with the dimensions of the filling system (auto-tank or car-tank) and according to the fluid. 8.1.2.20.3 Must have an air, water and steam service station, and when specified, breathing air. 8.1.2.20.4 Pipeline arrangements of the islands for the discharge or filling of hydrocarbons or pollutants into the environment must have a return line of vapors to the vapor recovery system. 8.1.2.21 Piping Arrangement for Showers and Eyewash Stations They should be projected in clear areas with easy access, where hazardous chemicals are handled and personnel are exposed to splashes and / or spills, such as when cleaning filters. They must have a connection for transmitting the operating signal of these systems. The supply, installation and testing of the shower and eyewash package must comply with ANSI Z358.1-2014. The material must be made of stainless steel with a quick-acting valve operated when stepping on a platform and / or pedal located on the floor. Eyewash with two spray heads, in stainless steel, that provides a gentle dew to the face and eyes, and an instantacting ball valve using a flag actuator. 8.1.2.22 Piping Identification The aerial (overhead / above ground) piping must be identified in accordance with ET-009-PEMEX. 8.1.2.23 Anticorrosive Protection 8.1.2.23.1 All the aerial pipe of carbon steel, low and medium alloy steel must be protected with anticorrosive coatings for its handling, transport, storage, work development and its definitive installation; which must comply with the ET-053-PEMEX, and for the underground pipeline with the ET-026-PEMEX with mechanical protection extending it over the air-ground interface up to 50 cm above the finished floor level, said protection must Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 42 of 214 "New Refinery in Dos Bocas, Tabasco" withstand UV rays. 8.1.2.23.2 The galvanized coating of the pipes must comply with ET-281-PEMEX. All galvanized aerial pipe must be identified in accordance with ET-009-PEMEX. 8.1.2.23.3 Carbon steel and stainless-steel metal pipe with heat insulating system must have an anticorrosive coating that complies with NACE SP0198. 8.1.2.23.4 Stainless steel pipes without heat insulating system should not be applied with an anticorrosive coating system. 8.1.3 Flexibility and Piping Supports 8.1.3.1 Pipe Flexibility 8.1.3.1.1 The pipeline must be designed to have a structural behavior that resists the operating, design and special conditions to which it is subjected, with the flexibility necessary to control expansions and / or contractions, as well as movements or displacements of the supports, supports for pipe, and equipment, without the pipe having excessive deformations that cause leaks excessive stress, or failures among other adverse effects or that the pipe induces these to the facilities. 8.1.3.1.2 The pipeline must be designed and calculated with ASME B31.3, to withstand pressure loads, temperature, environmental conditions (ice, hail), dynamic effects (impact, wind, earthquake, vibration and reaction forces) , weight, fatigue and any combinations thereof, in accordance with paragraph 301 of the mentioned code. 8.1.3.1.3 For the determination of the resulting loads, at least the load cases indicated below, and combinations of Table 3 should be applied, in which the friction induced loads should be considered: a) Operating charges b) Thermal loads c) Occasional loads (earthquake, wind among others) d) Loads under test MINIMUM LOAD CASES TO ANALYZE CASE TYPE Temperature + Displacements PERMISSIBLE EFFORT ASME B31.3 By displacements SA, paragraph 302.3.5 (d) Sustained Sh, paragraph 302.3.5 (c) Operation Paragraph 319.1.2 or Appendix P Occasional loads (Wind or Earthquake) * + sustained loads Occasional 1.33 Sh, paragraph 302.3.6 Hydrostatic or pneumatic test Sustained Sy, paragraph 345.2.1 (a) Own weight + Internal pressure + Uniform and / or Concentrated loads Temperature + Own weight + Internal pressure + Concentrated and / or uniform loads + Displacements SA.- Range of allowable stresses due to displacement. Sh.- Efforts permissible at the operating temperature. Sy.- Transfer effort. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 43 of 214 "New Refinery in Dos Bocas, Tabasco" Table 3. Load cases, minimum to analyze 8.1.3.1.4 Occasional wind and earthquake loads must be determined with the provisions of the Civil Earthquake and Wind Works Design Manuals of the Federal Electricity Commission. 8.1.3.1.5 Valves, Instruments and accessories should not be used as pipe support. 8.1.3.1.6 The pipeline that is connected to reciprocating compressors or pumps must be designed in such a way that it prevents the natural frequency of the system from responding to the excitation frequency of the equipment, under the various modes of operation, applying the methods acoustic and mechanical required to obtain the most efficient design at the lowest cost. 8.1.3.1.7 Not applicable. 8.1.3.1.8 Flexibility analyzes must be carried out using formal methods (specialized software packages) and it must be made at least to the Pipes that meet one or more of the following conditions: a) Pipe connected to dynamic equipment: - DN 80 (NPS 3) and larger connected to reciprocating pumps and compressors, centrifugal compressors and turbines whose normal operating temperature exceeds 90 ° C. - Connected to centrifugal pumps with the following characteristics: - DN 100 to 250 (NPS 4 to 10) with normal operating temperature of 145 ° C or higher. - DN 300 (NPS 12) and higher with normal operating temperature of 120 ° C or higher. - DN pipe greater than the pump nozzle and normal operating temperature of 120 ° C or higher. b) Piping connected to equipment with limited efforts such as: Air coolers, ejectors, heat exchangers, ovens, boilers, steam generators, deaerators, pressure vessels, direct fire heaters, reactors, process towers, spheres, storage tanks, burners , cold boxes, among others. c) Pipe of non-ferrous materials such as titanium, Monel, Incoloy, among others d) Pipeline in service with Hazardous Chemicals with health risk degree 4, in accordance with NOM-018STPS-2000. e) Pipe with fluid in two phases (liquid and steam). f) Vacuum pipe (negative pressure). g) Insulated piping h) Transfer pipe (“transfer”). i) Pipeline system of burners, venting, including discharge of pressure relief valves. j) Pipe of DN 150 (NPS 6) and larger, with operating temperature greater than 120 ° C. k) Pipe of DN 50 (NPS 2) and larger, with operating temperature greater than 250 ° C. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: l) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 44 of 214 "New Refinery in Dos Bocas, Tabasco" Pipe of any diameter, with metal design temperature greater than 500 ° C. m) Pipeline with equal and below -18 ° C (0 ° F) operating temperature. n) Pipeline of DN 350 (NPS 14) and larger. o) Critical service pipeline defined by PEMEX or the Technologist or Licensor. p) Pipe in severe cyclic conditions in accordance with ASME B31.3. q) Pipes subject to thermal gradient (such as the “banana” distortion and buckling effect). r) Pipe connected to equipment where differential settlement of 12 mm or greater is expected. 8.1.3.1.9 Not Applicable. 8.1.3.1.10 Not Applicable. 8.1.3.1.11 The Memoirs of Calculation of the flexibility analyzes should allow the main data of the analyzed line (s) to be identified by themselves and include in the Isometric of Analysis the information necessary to review the run as they are among other data the following: a)Cover with: Project data (name and number), site of the work, calculation number and identification of the analyzed line (s). b)Isometric Analysis with: Path and dimensions of the pipe, material, thickness and corrosion tolerance, flange class, identification of the line (s), diameters, fluid handled, pressure and operating temperature, design and test, thickness and density of insulation, location, elevations of points of interest (nodes) and type of supports, and identification of equipment nozzles. c) Output report of the computer run with: input data such as: number (s) of line (s), materials, diameters, thicknesses, temperature and operating pressure, allowable stresses, modulus of elasticity, weights considered in the calculation (pipe, valves, thermal insulation, fluid, densities, etc.), loads and combinations of applied loads (operation, wind, earthquake, among others), and results of the run for each load case as a summary of maximum resulting stresses , of forces and moments resulting in restrictions (nozzles and support points), verification of compliance with forces and moments in nozzles, and other information that allows the calculation to be revised. d) Plans or drawings of the connected equipment. e) Summary with the acceptance criteria, name and signature of the head of the flexibility analysis. PEMEX reserves the right to verify the designs made at any time, and if in its opinion they do not comply with the guidelines of this specification, it may reject them and require the Contractor to make new designs that do comply with the established requirements, at the Contractor's expense. 8.1.3.1.12 8.1.3.1.13 Flexibility analyzes should be applied to complete piping systems. Preferably, it should be sought that the pipe is capable of absorbing the thermal expansion or contraction to which it will be subject, through its own configuration, and that the resulting displacements, loads and stresses are within the permissible limits. When this is not possible, one or more of the following alternatives can be used: a) Expansion Curves (Loops) Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 45 of 214 "New Refinery in Dos Bocas, Tabasco" b) Expansion Joints, when specified by the Technologist or Licensor (under reservation and prior approval of PEMEX) Expansion joints must comply with the following: a) They must not work in torsion. b) They must not be sliding or telescopic. c) Metal expansion joints in process lines must be specified with ASME stamping. 8.1.3.2 Piping Rests and Supports 8.1.3.2.1 The location and design of pipe supports (anchors, guides, directional stops, springs and others) should be based on the results of the stress analysis and should consider the transmitted loads (forces and moments) of concurrent way. 8.1.3.2.2 Pipe supports and supports must withstand the forces and moments caused by different cases and / or load combinations. 8.1.3.2.3 The pipe arrangement must have sufficient supports to ensure that excessive loads are not transmitted to the equipment and maintain the alignment of the pipe. 8.1.3.2.4 The supports must be permanent; Only temporary supports for hydrostatic testing are allowed. 8.1.3.2.5 All supports and rests must be manufactured with structural steel material that withstands service and environmental conditions; Carbon steel brackets, and low and medium alloy steel must be protected with anticorrosive coatings that must comply with ET-053-PEMEX. 8.1.3.2.6 The saddles and wear plates must have sufficient extension to maintain contact with the support structure during its operation, with changes in temperatures, vibrations or any other action, protruding at least 100 mm at each end of the support structures. 8.1.3.2.7 Pipe supports must be located, supported or hung on structural elements. Supports are not allowed on pipes, grilles, anti-skid plates, railings, stairs, on the floor without concrete die, among others. When the pipe supports are located on equipment (towers, reactors, vessels, tanks, exchangers), these should be part of the equipment from the original design and not as adds – on or prefabricated. 8.1.3.2.8 One pipe must not be supported on another; except for special cases previously approved by Pemex. 8.1.3.2.9 Preferably DN 450 Valves (NPS 18) and greater should be supported on supports. 8.1.3.2.10 Flanges must not be used as support to support the pipe. 8.1.3.2.11 Concrete, masonry or similar pipe supports must have a choked plate or structural element protruding from the support cloth, as a contact and sliding surface between the support structure and the pipe support. 8.1.3.2.12 As far as possible, pipe welds location should not coincide with the support elements, wear plates or back plates. 8.1.3.2.13 The pipe with slope must have saddle support type, the adjustment of the elevation must be in the saddle; The use of shims to adjust elevations is not allowed. 8.1.3.2.14 The location of pipe supports must allow the removal of valves, instruments and equipment, without the need to use temporary supports. 8.1.3.2.15 All pipes with thermal insulation must be supported on skids or protective belts, with a height greater than the thickness of the insulation. 8.1.3.2.16 Not applicable 8.1.3.3 Backup Plates 8.1.3.3.1 The support elements such as saddles, ears, shoes, stumps, fastening angles, among others, must have a back plate with “vent” hole between the support and the pipe wall. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 46 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.3.3.2 The backing plates must be of a similar or compatible material with that of the pipe, of the same thickness as the pipe. 8.1.3.4 Wear Plates 8.1.3.4.1 The pipe from DN 80 (NPS ¾) to DN 100 (NPS 4) without thermal insulation, must not rest directly on the structural supports; they must have a wear plate (half round) of the same material or a material compatible with that of the pipe, and a thickness of 6 mm (¼ in). 8.1.3.4.2 The pipe of DN 150 (NPS 6) and larger without thermal insulation, should not be supported directly on the structural supports; They must have a backing plate and a saddle. 8.1.3.4.3 Not Applicable 8.1.3.4.4 Not Applicable 8.1.3.4.5 Not Applicable 8.1.3.4.6 The “venting” holes of the backing plates and wear plates must be 6 mm (¼ in) in diameter; they must be located outside the support so as not to be hindered by the pipe supports. The holes must be covered with epoxy resin resistant to the operating temperature. 8.1.4 Piping Material Specification Index 8.1.4.1 The Index of material specifications (Classes) of pipes of each of the plants and areas that make up the project must be prepared. 8.1.4.2 The index of material specifications (Classes) of pipes must contain at least the following information: a) b) c) d) e) f) g) h) i) Material specification (PMS) Managed services Design pressure and temperature Allowable corrosion Base material Range (class) and flange face Body material and internal (trim) of valves Heat treatment Inspection percentage 8.1.4.2.2 The Contractor must prepare the Services Index of the scope of the Project and, where appropriate, the PMS for the services or components not covered by this specification and must be reconciled and approved by the personnel authorized by PEMEX. 8.1.4.2.3 The Contractor must check that the PMSs of the project comply with this specification and if they find technical discrepancies, they must request in writing their conciliation with PEMEX for the corresponding definition. 8.1.4.2.4 For the particular case in which PEMEX establishes in the Project that the steam pipe for power generation must be designed in accordance with ASME B31.1, the Contractor must prepare the corresponding PMS based on it and the requirements applicable of this specification. 8.1.4.2.5 Not applicable 8.1.4.3 Piping Material Specifications Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 47 of 214 "New Refinery in Dos Bocas, Tabasco" 8.1.4.2.1 In the plants with basic engineering of the Licensor, the PMS's of the same shall be applied verifying that the specifications of materials (Classes) of the Licensors, are suitable for the operating conditions and mechanical design, and complement them applying the requirements and restrictions indicated in this specification, without contravening the requirements of the licensor. 8.1.4.2.2 In projects where there are no technologist or licensor specifications, the PMS's for auxiliary services and firefighting water must be those contained in this technical specification unless PEMEX indicates in the ES the use of PMS's services, verifying that they are suitable for the conditions of each service and, complement them if necessary. 8.1.4.2.3 For services or service conditions not included in this specification, new specifications must be developed, in accordance with the type of fluid and the guidelines established in this specification, for an expectation of 20 years of service. 8.1.4.3 Nomenclature for Pipeline Material Specifications The nomenclature to identify the new pipe specifications (Classes) is defined by the following criteria: a) First character defines: - T = Industrial plant facilities. b) Second character defines the Class, as follows: - A = Class 150. B = Class 300. D = Class 600. E = Class 900. F = Class 1 500. G = Class 2 500. c) Third character is a consecutive number consisting of two digits and indicates the consecutive number of the PMS within each Class and according to the base material. It starts from 01 and increases progressively. In the case of a new PMS, it must start after 30. d) Fourth character defines the base material formed by the letter "T" and a number, as indicated below: - T 1 = Carbon Steel. - T 2 = Low and medium alloy steel. - T 3 = Stainless Steel. - T 4 = Nickel and its Alloys. - T 5 = Titanium and its Alloys. - T 6 = Aluminum and its Alloys. - T 7 = Tantalum and its Alloys and other non-ferrous alloys. - T 8 = Non-metallic materials. - TX = Material different from the previous ones. e) Examples: Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 48 of 214 "New Refinery in Dos Bocas, Tabasco" - T-B01T3 = Installations in industrial plants (T); Class 300 (B); First specification (01), Stainless steel - (T3). T-B31T3 = Installations in industrial plants (T); Class 300 (B); Contractor's first new specification (31), Stainless steel (T3). 8.2 Not Applicable 8.3 Información que debe entregar el Contratista 8.3.1 The Contractor must prepare and deliver to PEMEX the documentation of the Pipeline Engineering, scope of its services in accordance with this specification and the ES. 8.3.2 Catalogs, installation, operation and maintenance manuals, results of software runs, among others, which due to their validity characteristics should not and / or may be altered with the translation into Spanish, are allowed in English, or, failing that, in the language of origin, accompanied by a certified technical translation into Spanish, the Spanish translation being the basis for acceptance and what follows, as well as for the manufacture and / or construction of pipe systems. 8.3.3 The measurement units used must comply with NOM-008-SCFI-2002, “General system of measurement units”. Exceptionally, foreign contractors may use their system of units in parentheses, placing their equivalence before the NOM-008-SCFI-2002, which is the basis for acceptance, in terms of law, guarantees, claims, among others, as well as for the manufacture and / or construction of the pipe. 8.3.4 The revision, verification or acceptance of the documents by PEMEX or the person designated to the documents, such as their omission, does not release the Contractor from its responsibility to guarantee and fully comply with this specification, and the ES, being obliged to correct to PEMEX satisfaction, any deviation, omission, error, misinterpretation, defect, hidden vice, among others that could be incurred. 8.3.5 The Contractor, must prepare and submit for review of PEMEX, the documents indicated in the following sub-subsections, at least, duly identified (each of them) with at least the following information: a) b) c) d) e) f) g) h) i) j) k) l) Name and labels of the Contractor. Name of the project. PEMEX contract number. Title of the document. Document identification number. Revision number. Description of the review. Date of revision. Symbology Name and signature of the Contractor engineer, responsible for engineering. Name and signature of the person responsible for the quality management of the contractor. List of content and consecutive paging. 8.3.5.1 8.3.5.2 8.3.5.3 8.3.5.4 Design bases. Technical specifications (thermal insulation, anticorrosive coatings, steam traces, etc.) Index of specifications of pipe materials, and specifications (PMSs). Pipe drawings a) Equipment arrangement plans (Plot plan). b) Key planes (mosaics). Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 49 of 214 "New Refinery in Dos Bocas, Tabasco" c) Plans of pipes in plant (aerial and buried). d) Elevation pipe plans with cuts and details. e) Steam Trace plans 8.3.5.5 Isometric Index and Piping Isometrics Which, must show all the essential information for its manufacture, containing at least: Line number, EMT, list of permanent materials, diameters, handled fluid, operating pressure, design and test (including type), operating temperature and design, thickness and type of thermal insulation, heat treatment (if applicable), percentage of radiography and other non-destructive tests to be performed; dimensions, dimensions, location, elevations, location and identification of supports, reference to the Piping and Instrumentation Diagram and continuation in other Isometric. 8.3.5.6 Calculation Memories of: a) Analysis of efforts in pipes b) Calculation and / or verification of pipe thicknesses included in the PMSs in this specification and c) d) e) f) of the new PMSs. Blind plates greater than DN 600 (NPS 24). Flanges greater than DN 1520 (NPS 60) Thermal insulation Steam Traces 8.3.5.7 8.3.5.8 8.3.5.9 Specification, and typical installation of pipe supports. List and details of interconnections (Tie-ins). List of materials of pipe and valve components, quantities, volumes of work and catalog of materials, and if necessary requisition and purchase order, as specified in the ES and Contract. 8.3.5.10 Specification and data sheets of special pipe components such as: spring supports, expansion joints, seismic supports, among others; and if necessary requisition and purchase order, as required in the ES and Contract. 8.3.5.11 Intelligent Three-Dimensional Electronic Model. 8.3.5.12 Technical lists (list of interconnections, isometric index, lists of materials, list of specialties, steam trace index and master list of documents). 8.3.5.13 The additional ones indicated in the contract 8.3.6 The Contractor must deliver to PEMEX the final documents of the Pipeline Engineering indicated in 8.3; integrated in the Project Book, in its final revision (As-built or approved for construction), endorsed by the responsible Engineer and approved by its head of quality assurance. 8.3.7 Documents and Project Book must be delivered in physical original as in electronic file in format of the original source of creation and as many reproducible copies as PEMEX indicates in ES. 8.3.8 The Engineering and PMS documents, in their Approved for Construction version, must not include notes, dimensions and / or indications they say; "Approximate dimensions", "field adjustment", "verify, modify and adjust in the field", "by the contractor or supplier", "by the buyer", "by another", among others. 8.3.9 The pipe must be identified in compliance with the pipe and instrumentation diagrams and with the corresponding nomenclature of its material specification. 8.3.10 The Project Books must comply with ET-271-PEMEX-2019 in the state as it was built (As Built). 9. Annexes Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: Specification 4,5 T-A01T1 T-A02T1 T-A03T1 T-A04T1 Rev. 0 Sheet 50 of 214 "New Refinery in Dos Bocas, Tabasco" 9.1 Annex 1. 9.2 Annex 2. 9.1 Anexo 1. ET-032-PEMEX-2019 Piping Material Specification Index (Classes). Piping Material Specifications (PMS’s) Piping Material Specification Index (PMS). Services Fresh water Cooling water Raw water Pretreated water Treated water Service water Frozen water Anhydrous Ammonia Aniline Fuel or sweet gas Liquid benzene Toluene Inert gas Butane Ethane (gas) Natural Gas Regeneration gas Non-corrosive hydrocarbons H2 CO2 Methane (gas) Isopropyl alcohol AzeoIsopropyl alcohol Cyclohexane Condensate from noncorrosive hydrocarbons Crude Oil Reduced crude oil Hydrocarbon Condensate Non-corrosive hydrocarbons Light non-corrosive hydrocarbons Methanol Light naphtha Heavy naphtha Noncorrosive chemical reagents Water - Noncorrosive hydrocarbons Air - Non-corrosive hydrocarbons - water Corrosion inhibitor Contaminated condensate (waterhydrocarbons) Class, Face, Base Material Class 150 RF CS Class 150 RF CS Class 150 RF CS Class 150 RF CS Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Pressure and Temperature Limits, Flanges 1 (ASME B16.5) KPa @ °C Corrosion Allowance mm (in) Valve Internal Trim API Radiographed and Nondestructive Tests RT and PT Heat Treatment and Efforts Relief.2 1960 @ -28 to 38° 1791 @ 93° 1.6 mm (0.063 in) 8 5 N.A. 1960 @ -28 to 38° 1770 @ 100° 1.6 mm (0.063 in) 5 50 N.A. 1960 @ -28 to 38° 1172 @ 260° 1.6 mm (0.063 in) 5 33 N.A. 1960 @ -28 to 38° 758 @ 350° 1.6 mm (0.063 in) 5 20 N.A. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas Observations ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Pressure and Temperature Limits, Flanges 1 (ASME B16.5) Base Material KPa @ °C Diesel Class 150 RF CS T-A05T1 T-A07T1 Sour gas (H2S partial pressure greater than 0.05 Psia) Rich amine / spent amine Class 150 RF CS passivated Class 150 RF CS passivated T-A09T1 T-A12T1 T-A14NT1 T-A15T1 T-A16T1 1960 @ -28 to 38° 840 @ 350° Valve Corrosion Internal Allowance s mm (in) 1.6 mm (0.063 in) 1960 @ -28 to 38° 979 @ 75° 3.2 mm (0.125 in) 1960 @ -28 to 38° 1830 @ 80° 3.2 mm (0.125 in) Trim API Radiographed and Nondestructive Tests Heat Treatment and Efforts Relief.2 N.A. 5 10 12 33 Effort Relief NACE MR0103 16 33 NACE SP0472, The fluid NACE MR0103 velocity must AND API not exceed 1.8 RP945 m/s 1960 @ -28 to 38° 840 @ 350° 1.6 mm (0.063 in) 5 20 N. A Sour gas vent Acid gas vent Class 150 RF CS passivated 1960 @ -28 to 38° 758 @ 371° 3.2 mm (0.125 in) 16 20 Yes NACE MR0103:2012 Caustic soda up to 50% Alkali solution (KOH) Class 150 RF CS passivated 1960 @ -28 to 38° 1690 @ 121° 3.2 mm (0.125 in) 10 50 Yes NACE SP 0403 1960 @ -28 to 38° 1172 @ 260° 3.2 mm (0.125 in) 16 100 Yes NACE MR103 And NACE SP0403 1.6 mm (0.063 in) Various 5 N.A. 0.0 mm (0.00 in) 8 5 N.A. UNS 3.2 mm (0.125 in) N08020 50 N.A. 1960 @ -28 to 38° 1065 @ 288° 1.6 mm (0.063 in) 8 5 N.A. 1960 @ 38° 1380 @ 200° 5.0 mm (0.200 in) 10 33 0.0 mm (0.00 in) 8 Spent Soda and Caustic Drainage (service with H2S according to NACE MR-0103) Firefighting water (Fresh water) Instrument air, shower water and eyewash water Sulfuric Acid 95% or greater T-A18T1 Low pressure water steam, condensate of water steam T-A19T1 Acid gas Firefighting water, dry section (Freshwater) Class 150 RF CS passivated Class 150 RF CS Class 150 FF CS Galvanized Class 150 RF CS Class 150 RF CS Class 150 RF CS passivated Class 150 RF CS Galvanized Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. 1875 @ -28 to 65 1875 @ -28 to 65 1960 @ 38° 1920 @ 50° 1824 @ -28 to 82° Observations RT y PT Class 150 RF CS T-A17T1 T-A20T1 Sheet 51 of 214 Wet vent Liquid drain (noncorrosive hydrocarbons) T-A13T1 T-A14T1 Rev. 0 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 Effort Relief NACE SP0472 5 N.A. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Base Material Pressure and Temperature Limits, Flanges 1 (ASME B16.5) KPa @ °C Crude oil T-A04T2 Reduced crude oil Class 150 RF 9Cr-1Mo “AV” waste T-A01T3 Note 3 applies Methane (gas) Ethane (gas) Propane Butane Ethylene Methanol Noncorrosive hydrocarbons Dry vent (cold) T-A03T3 Rev. 0 Sheet 52 of 214 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 Noncorrosive hydrocarbons Class 150 RF S. Steel. TP 304 Valve Corrosion Internal Allowance s mm (in) API Heat Treatment and Efforts Relief.2 Observations RT y PT 5 100 Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) 0 mm (0 in) 12 20 N.A. 0 mm (0 in) 12 20 N.A. 1980 kPa @ -29 to 38°C 3.2 mm 1172 kpa @ 260°C (0.125 in) 552 kpa @ 426°C 344 kpa @ 482°C 1896 kPa @ -190 to 38°C 1172 kPa @ 260°C 551 kPa @ 426°C 344 kPa @ 482°C Trim Radiographed and Nondestructive Tests Class 150 RF S. Steel. TP 304 1896 kPa @ -190 to 38°C 1172 kPa @ 260°C 551 kpa @ 426°C Class 150 RF S. Steel. TP 304 1896 kPa @ -29 to 38°C 1172 kPa @ 260°C 551 kPa @ 426°C 344 kPa @ 482°C 0 mm (0 in) 12 20 N.A. 1896 kPa @ -29 to 38°C 1172 kpa @ 260°C 551 kpa @ 426°C 344 kpa @ 482°C 0 mm (0 in) 12 5 N.A. 1896 kPa @ 38°C 0 mm (0 in) 12 5 N.A. 0 mm (0 in) UNS N04400 20 N.A. 0 mm (0 in) 8 N.A. N.A. Closed liquid vent (cold) T-A04T3 T-A08T3 T-A12T3 Rich Amine Spent Amina Demineralized water (from demineralization units up to deaerator) Breathing Air Hydrocarbons + water T-A01T4 T-A01T8 Note 3 applies Drinking water (underground) Class 150 RF S. Steel. TP 304 Class 150 RF S. Steel. TP 304L Class 150 RF Ni-Cu Alloy Class 150 FF Polypropylene (Ramdom Copolymer) Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. 1590 kPa @ -29 to 38°C 600 kpa @ 400°C 100 kpa @ 538°C BY PROJECT AND MANUFACTURER Note1: For fluid velocity greater than 1.8 m / s Note 2: Chlorine ppm should be checked Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Base Material T-B02T1 T-B03T1 Sheet 53 of 214 Pressure and Temperature Limits, Flanges 1 (ASME B16.5) Valve Corrosion Internal Allowance s Trim Radiographed and Nondestructive Tests Heat Treatment Observations and Efforts Relief.2 KPa @ °C mm (in) Class 200 FM FF HDPE (High density polyethylene) 910 kpa @ 49°C Verify with the manufacturer 0 mm (0 in) N.A. N.A. N.A. Drinking water (underground) Class 150 FF HDPE (High density polyethylene) BY PROJECT AND MANUFACTURER 1370 kPa @ 23°C 0 mm (0 in) N.A. N.A. N.A. Liquid Benzene Phosphate Nitrogen Class 300 RF CS 5102 kPa @ -28 to 38°C 1.6 mm 4171 kPa @ 260°C (0.063 in) 3481 kPa @ 399°C 5 33 N.A. Class 300 RF CS 5102 kPa @ -28 to 38°C 1.6 mm 4171 kPa @ 260°C (0.063 in) 3481 kPa @ 399°C 5 20 N.A. Firefighting water T-A02T8 (underground) Note 3 applies With approval (UL / FM) T-A04T8 Note 3 applies Rev. 0 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 Butane Ethane Gas Natural Gas LP Fuel Gas Sweet gas Methane Propane Cyclohexane Condensates noncorrosive hydrocarbons Reduced crude Non-corrosive hydrocarbons Methanol Light naphtha Heavy naphtha Water + Noncorrosive hydrocarbons Fuel oil Heating oil or thermal Cleaning (Flushing) oil Recovered oil Antifoam Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. API RT y PT Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Base Material Pressure and Temperature Limits, Flanges 1 (ASME B16.5) KPa @ °C T-B04T1 T-B05T1 T-B01T3 Note 3 applies T-B01T4 Note 3 applies T-D01T1 T-D02T1 T-D04T1 Rev. 0 Sheet 54 of 214 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 Medium pressure water vapor, medium condensate and boiler feed water Sour gas (H2S partial pressure greater than 0.05 Psia) Methane Ethane Propane Butane Pentane Methanol Noncorrosive hydrocarbons Methane Ethane Propane Butane Pentane Methanol Noncorrosive hydrocarbons Natural Gas LP Gas Fuel Gas Methane Ethane Propane Butane Sweet gas Fuel gas Heavy gasoline Condensed light gasoline Noncorrosive hydrocarbons Methanol Nitrogen Bitter gas (H2S partial pressure greater than 0.05 Psia) Water steam of 40 kg / cm2 (3.92 MPa) Condensate, Water to boilers Class 300 RF CS Class300 RF CS passivated 5110 @ -28 a 38° 3760 @ 350° Valve Corrosion Internals Allowance mm (in) 1.6 mm (0.063 in) 5102 kPa @ -28 a 38°C 3.2 mm 4171 kPa @ 260°C (0.125 in) 3481 kPa @ 399°C Class 300 4964 kPa@ -190 a 38°C RF 3206 kpa @ 260°C S. Steel TP 304 2792 kpa @ 426°C 0 mm (0 in) Class 300 RF 5102 kPa @ -50 a 38°C 1.6 mm ASTM A333 Gr. 3 4171 kPa @ 260°C (0.063 in) Trim API RT y PT 20 12 33 NACE MR0103:2012 12 20 N.A. 10 20 N.A. 33 SI Table 330.1.1 and 10204 kPa@ -29 a 38°C 3.2 mm 8308 kpa @ 260°C RF (0.125 in) 6998 kpa @ 399°C CS passivated 16 Table 331.1.1 (ASME B31.3) Effort Relay Class 600 Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. 10210 @ -29 a 38° 5750 kpa @ 425° 1.6 mm (0.063 in) N.A. Effort Relay 5 Class 600 RF CS passivated Heat Treatment Observations and Efforts Relief.2 8 10204 kPa@ -29 a 38°C 1.6 mm 8308 kpa @ 260°C (0.063 in) 6998 kpa @ 399°C Class 600 RF CS Radiographed and Nondestructive Tests 5 33 33 NACE MR0103:2012 SI Table 330.1.1 and Table 331.1.1 (ASME B31.3) Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Base Material Pressure and Temperature Limits, Flanges 1 (ASME B16.5) T-D01T3 Note 3 applies T-D04T3 Hydrocarbons Methane Ethane Propane Butane Methanol Noncorrosive hydrocarbons Hydrocarbons plus water Methane Ethane Propane Butane Methanol T-D01T4 Note 3 applies Noncorrosive hydrocarbons T-E01T1 T-E02T1 T-E01T2 T-E02T2 Sheet 55 of 214 Water steam of 60 kg / cm2 (5.86 MPa), Water to boilers Inert gas Noncorrosive hydrocarbons High pressure superheated steam of (5.86 MPa) Hydrocarbons + Hydrogen + Sulfhydric Acid Class 600 RF 1¼Cr-½Mo 10342 kPa @ -29 to 1.6 mm 38°C 9170 kpa @ 260°C (0.063 in) 7825 kpa @ 371°C 1930 kpa @ 575°C Class 600 RF S. Steel TP 304 9928 kPa @ -29 to 38°C 6412 kpa @ 260°C 5584 kpa @ 426°C Class 600 9928 kPa @ -29 to 38°C 7101 kpa @ 260°C 6101 kpa @ 482°C 951 kpa @ 750°C RF S. Steel TP 347H Class 600 RF ASTM A333 Gr. 3 Class 900 RF CS passivated Class 900 Ring Joint (RJ) 1¼Cr-½Mo Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. 0 mm (0 in) 0 mm (0 in) 1.6 mm 10204 kPa @ -50 to 38°C (0.063 in) 8308 kpa @ 260°C 10210 @ -29 to 38° 8630 @ 425° Class 900 Ring Joint (RJ) LIMITED TO: CS passivated 8826 kPa @-29 to 371°C Class 900 Ring Joint (RJ) 1¼Cr-½Mo Valve Corrosion Internal Allowance s mm (in) KPa @ °C T-D01T2 Rev. 0 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 1.6 mm (0.063 in) 1.6 mm (0.063 in) 1.6 mm 15510 @ -29 to 38° (0.063 in) 6864 kpa @ 510°C 15513 kPa @ -29 to 1.6 mm 38°C (0.063 in) 13755 kpa @ 260°C 9307 kpa @ 482°C Trim API 5 Heat Radiographed Treatment and Nonand Efforts destructive Relief.2 Tests Observations RT y PT 100 Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) 12 33 UNS S34709 10 5 33 33 50 N.A. Yes At temp. Minimum of 1093 ° C and Thermal Stabilization. See Table 330.1.1 and Table 331.1.1 (ASME B31.3) Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) 5 5 50 100 Yes Table 330.1.1 and Table 331.1.1 ASME B31.3) Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) 12 100 Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION 18/03/2019 Technical Specification Piping Systems in Industrial Plants – Design and Material Specifications Particular Technical Specification Project: 4,5 Services Face, Base Material T-F02T1 T-F01T2 T-F02T2 Sheet 56 of 214 Pressure and Valve Corrosion Temperature Internal Allowance Limits, Flanges 1 s (ASME B16.5) KPa @ °C T-F01T1 Rev. 0 "New Refinery in Dos Bocas, Tabasco" Class, Specification ET-032-PEMEX-2019 High pressure steam (9,997 MPa) Steam condensate Water to boiler Inert gas Hydrogen + Nitrogen High pressure superheated steam Startup hydrogen Class 1500 Weldable ends CS passivated Class 1500 Ring Joint (RJ) CS passivated Class 1500 Weldable ends 1¼Cr-½Mo Class 1500 Ring Joint (RJ) 1¼Cr-½Mo mm (in) LIMITED TO: 1.6 mm 18305 kPa @ (0.063 in) 29 to 38°C 14710 kpa @ 371°C LIMITED TO: 1.6 mm 18305 kPa @ (0.063 in) 29 to 38°C 14710 kpa @ 371°C Trim API 8 Radiographed and Nondestructive Tests Observations RT y PT 100 Yes Table 330.1.1 and FLANGES ARE NOT ALLOWED Table 331.1.1 (ASME B31.3) 8 100 Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) LIMITED TO: 1.6 mm 14991 kPa @ (0.063 in) 486°C @ 486°C 8 100 1.6 mm (0.063 in) 5 100 25855 kPa @ 38°C 15478 kpa @ 482°C Heat Treatment and Efforts Relief.2 Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) Yes Table 330.1.1 and Table 331.1.1 (ASME B31.3) and API RP 9412008 FLANGES ARE NOT ALLOWED Notes for: Pipe Material Specifications (PMS) for industrial plants. 1 The operating conditions of the services must be indicated in the index of service lines and process lines; It is the Contractor's responsibility to verify and check that the conditions of the service fluid in which the PMSs are used in the specific Project are appropriate in their concentration, pressure, temperature, material specification and corrosion allowance with the PMS of this annex and are inferior to the design conditions of these PMS. The mechanical design of the PMS is set by the Pressure and Temperature Limits, according to the Range of the Flange Class. 2 The information contained in the column entitled heat treatment is independent of the manufacturing process required by the pipe and its components according to the manufacturing processes according to their specification of materials in designation ASTM; such as: normalized, thermal stabilization, grain size, carbon equivalent and impact tests among others. See paragraph 8.1.1.5 of Thermal Treatments. 3 For these services, this Pipe Materials Specification, applies only upon express request of PEMEX in the Project or by specification of the Technologist or Licensor. 4 To see each of the listed PMSs, refer to the Annex attached to this TS with links to those PMSs. 5 When in an PMS (Pipe Materials Specification) two or more valves of the same type are indicated, for example gate type with design ET-211-PEMEX-2008, ISO 10434 or ASME B16.34, the Contractor must request the user (PEMEX), the type of valve required, which must be specified in the Basic Data Sheets, in accordance with the Basic Engineering of Project Design. Mexican Petroleum All rights Reserved Pemex Industrial Transformation - Industrial Project Branch Avenida Marina Nacional #329, Executive Tower Apartment 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Mexico City. Partial or total reproduction is prohibited without the written permission of Petróleos Mexicanos through the corresponding areas _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Industrial Installations Service: Fresh water, Cooling water, raw water and pretreated water, others. See PMS Index. Corrosion Allowance: 1,6 mm (0.063 in) See Note 1.2 Component Notes Rev. 0 Sheet 57 of 214 “Dos Bocas New Refinery, Tabasco” Piping Material Specification Pressure and Temperature Limits RT 5% 1791 Kpa @ 93°C See Note 1.1 Material: CS Heat Treatment and / or Efforts Relief: N/A T-A01T1 Valve Internals NDT 5% Class 150 RF Face Welding Box for welds in DN 50 (NPS 2) and smaller. Butt Welds DN 80 (NPS 3) and larger Trim 8 Diameter (NPS) Thickness (in) or Minimum Schedule / Class Ends Description Pipe 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) Pipe 2.2, 2.4 650 to 1200 (26 to 48) 80 Flat Standard ASTM A106 Gr. B ASTM A53 Gr. B Type E, (Ex. = 0.85) Beveled To be calculated by contractor ASTM A134 Gr. A285 C, with seams, Ex. = 0.85 Nipples Nipple Swage conc. Swage exc. Connections Elbow 90° Elbow 45° Straight “T” “T” Reduction Coupling Coupling Reduction Cap Plug Solid Bar Plug 3.1 3.2 4.1 3.1, 4.2 3.1 4.5 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Schedule same as the pipe 20 to 50 (3/4 to 2) 3000 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Street Elbow 3.1, 4.5 Elbow 90° long radius Elbow 45° Straight “T” Concentric Reduction Eccentric Reduction Cap Plug 5.1 80 to 600 (3 to 24) Elbow 90° long radius Elbow 45° Straight “T” 5.1 650 to 1200 (26 to 48) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 Flat / Thread ASTM A106 Gr. B Flat / Flat Thread / Bevel ASTM A234 Gr. WPB, MSS SP-95 Flat / Bevel Welding Box Screwed Screwed ASTM A105, ASME B16.11 ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11 threads (female - male ASME B1.20.1) 3000 Screwed Schedule same as the pipe Beveled ASTM A234 Gr. WPB-S, ASME B16.9 Schedule same as the pipe Beveled ASTM A234 Gr. WPB-W, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T1 Hoja 1 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Conc Reduction Eccentric Reduction Schedule same as the pipe Beveled 650 to 1200 Cap Plug 5.1 (26 to 48 Integrally Reinforced Connections 20 to 50 3.1, 6.1 Threaded 6.2 (3/4 to 2) Outlet 20 to 50 6.1 Socket Weld 6.3 (3/4 to 2) Outlet 20 to 50 6.1 Lateral Outlet 6.3 (3/4 to 2) 80 to 100 Butt Weld 6.1 (3 to 4) Outlet 6.1 20 to 50 Nipple Outlet 6.3 (3/4 to 2) Flanges 20 to 50 Welding Box (3/4 to 2) Flanges 80 to 600 Welding Neck 7.2, 101 (3 to 24) Flanges 650 to 1200 Welding Neck 7.2, 101 (26 to 48) Flanges 20 to 600 Blind Flanges (3/4 to 24) 650 to 1200 Blind Flanges (26 to 48) 50 to 600 Orifice Plate 7.3 (2 to 24) Holding Flange Schedule same as the pipe Beveled 3000 3000 3000 Schedule same as the pipe Screwed Welding Box Welding Box Beveled ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, MSS SP-97 150 RF ASTM A105, ASME B16.5, Schedule 80 150 RF ASTM A105, ASME B16.5 150 RF 150 RF ASTM A105, ASME B16.5. Class E RF ASTM A105, AWWA C207 300 RF 150 RF Class E RF ASTM A105, AWWA C207, with sliding handle (hub- type) 300 RF ASTM A105, ASME B16.5. 8.1 20 to 50 (3/4 to 2) Gate valves 8.1 8.3 50 to 600 (2 to 24) 150 RF Gate valves 8.1 650 to 900 (26 to 36) 150 RF Globe valves 8.1 20 to 50 (3/4 to 2) 800 Globe valves 8.1 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Gate valves 80 to 300 (3 to 12) ASTM A234 Gr. WPB-S, ASME B16.9 Flat 7.4 Long Neck Flange Valves ASTM A234 Gr. WPB-W, ASME B16.9 3000 80 to 600 (3 to 24) 650 to 1200 (26 to 48) 25 to 50 (1 to 2) Sliding Flanges Sliding Flanges Sheet 58 of 214 “Dos Bocas New Refinery, Tabasco” 650 to 1200 (26 to 48 5.1 Rev. 0 800 150 Welding Box Welding Box RF ASTM A105, ASME B16.47 Series A (MSSSP44) ASTM A105, ASME B16.36, welding neck, bore same as pipe internal diameter. ASTM A105, ASME B16.5 ASTM A105, Trim 8, OS&Y, ISO 15761, fixed handwheel, rising steam,, screwed Bonnet, solid gate ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to ISO 10434, OS&Y, fixed handwheel, rising stem, flanged bonnet, solid or flexible gate. ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to ISO 10434, OS&Y, ASME B16.47 Series A flanges, fixed handwheel, rising stem, flanged bonnet, solid or flexible gate. ASTM A105, Trim 8, OS&Y, ISO 15761, rising handwheel and stem, screwed Bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to API STD 623, OS&Y, flywheel and rising stem, flanged bonnet. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T1 Hoja 2 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Check valves 8.1 8.4 Check valves 8.1 8.4, 8.6 Check valves 8.4 8.6 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 59 of 214 “Dos Bocas New Refinery, Tabasco” 20 to 50 (3/4 to 2) 800 80 to 600 (3 to 24) 150 RF 650 to 900 (26 to 36) 150 RF Welding Box ASTM A105, Trim 8, ISO 15761, ball or piston type to work in horizontal / vertical position, screwed cover. ASTM A216 Gr. WCB, API 594 type B, Trim 8, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, API 594 type A, Trim 8, ASME B16.47 Series A flanges, two partition gate, reinforced spring.. Gaskets 20 to 600 (3/4 to 24) 650 to 1200 (26 to 48) Gaskets 25 to 600 (1 to 24) 150 RF 150 RF 300 RF Spiro-metallic, with centering ring (exterior) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the pipe inside diameter. Spiro-metallic, with metal centering (exterior) carbon steel ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for ASME B16.47A flanges (MSS-SP44), bore equal to the pipe inside diameter. Spiro-metallic, with centering ring (exterior) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the pipe inside diameter. Bolts Threaded ends, ASTM A193 Gr. B7, ASME B1.1 class 2A threads. Stud Bolts ASTM A194 Gr. 2H, threads ASME B1.1 class 2B.. Nuts Miscellaneous Figure Eight (integral) 20 to 300 (3/4 to 12) 150 RF ASTM A285 Gr. C, ASME B16.48 Figure Eight (separated blind joint and spacer) 350 to 600 (14 to 24) 150 RF ASTM A285 Gr. C, ASME B16.48 Schedule same as the pipe Weldable “T” Type Filters 12.1 “Y” Type Filters 12.1 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) RANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 600 Welding Box ASTM A234 Gr. WPB-W, ASME B16.9 ASTM A105, ends ASME B16.11 GRAPH T-A01T1 BRANCH CONNECTIONS Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T1 Hoja 3 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 60 of 214 “Dos Bocas New Refinery, Tabasco” Notes: 1.1 1.2 2.2 2.4 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.2 7.3 7.4 8.1 8.3 8.4 8.6 12.1 101 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. The sacrificial thickness is included in the wall thickness assigned to the pipe, connections and fittings for this specification, for the purposes of the allowable corrosion that can be tolerated during the life of these parts. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis b. For pipes installed in pipe racks (raised frames) and above ground pipes the minimum acceptable length of the pipe is 12 m. The pipe air-ground interface must be coated with high-solids liquid epoxies, resistant to ultraviolet rays, and for underground pipes that meet the requirements of ET-026-PEMEX-2019. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where threaded plugs are installed.. a. In the sockets the end with the largest diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use in pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding.. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited.. Cap Plug for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar plugs are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections field fabricated or fittings such as wedges or “fish mouths” and flat lugs. All branches must be built with factory manufactured accessories. a. Welding of the reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector, its use is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is finished, they must be sealed with a solid bar plug and sealed with welding at the threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, weld box welds should be inspected, with the percentage indicated in the pipe specification. Weld neck flanges must have the same Schedule to the pipeline to which they will be attached. The orifice plate holder flanges and pipe to which they are to be joined must be of the same bore and thickness. Before welding, the flange must be aligned to the pipe and there should be no steps. After welding it must be grinded and polish the inner weld (to mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell sockets / nozzles, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. a. On NPS 24 and smaller valves, flanges must comply with ASME B16.5 dimensions, and larger with ASME B16.47 Series A dimensions. b. The manufacturer must specify on a stainless-steel metal label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. c. All valve hardware must be of the appropriate specification and compatible with the material of the valve body. d. Handwheel of all valves must be solid, hollow handwheels are not allowed. DN 50 Gate Valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), are only allowed in equipment nozzles, for instrument sockets such as magnetic and optical level indicators, and level transmitters. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. The use of ear valves or two partitions disc type installed between flanges is prohibited. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must also be included in the blocking valves to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Weld neck flanges must be installed in weldable connections. In other cases, sliding flanges must be installed. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T1 Hoja 4 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 61 of 214 “Dos Bocas New Refinery, Tabasco” Note: Tube-to-tube inserts welded directly to the head must be analyzed in particular, and reinforced if required, in accordance with ASME B31.3 304.3 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 2 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Allowable Corrosion: 0 mm (0 in). See Note 1.3 See Notes Rev. 0 Sheet 62 of 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Methane (gas), Ethane (gas), Propane, Butane, Methanol, Ethylene. Noncorrosive hydrocarbons. See Note 1.1 Component ET-032-PEMEX-2019 18/03/2019 Piping Material Specification T-A01T3 Pressure and Temperature Limits See Note 1.2 Material: Stainless Steel Type T304 Heat Treatment and Effort Relief: N.A. Diameter DN (NPS) Thickness (in) or Schedule minimum / Class RT 20 % NDT See Note 6.3, additional (Class 150) RF Face Valve Internals Welding for welding box in DN 50 (NPS Trim 12 2) and smaller; Butt welds DN 80 (NPS 3) and larger Ends Description Pipe 2.1 2.2 Pipe 20 to 50 (3/4 to 2) 50 (2) 80 to 500 (3 to 20) 2.2 80S Flat 40S 10S Beveled 600 (24) ASTM A312 Gr. TP304, ASME B36.19M, seamless ASTM A312 Gr. TP304, ASME B36.19M, seamless or with seam, with Ex= 0.85 as minimum ASTM A312 Gr. TP304, ASME B36.19M, seamless or ASTM A358 Gr. TP304, ASME B36.19M EFW straight longitudinal seam, with Ex= 1.0 Nipples Nipple (in line) 3.1 20 to 50 (3/4 to 2) Conc. Socket Exc. Socket 3.2 20 to 50 (3/4 to 2) 4.1 20 to 50 (3/4 to 2) Connections Elbow 90° Elbow 45° Straight “T” Reduced “T” Cross Coupling Reduced coupling Cap Plug Solid Bar Plug Street Elbow 4.2 4.5 20 to 50 (3/4 to 2) 4.5 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 80S Schedule same as the pipe 3000 For welding / screwed with welding For welding / screwed with welding Welding Box ASTM A312 Gr. TP304, ASME B36.19M, seamless. ASTM A403 Gr. WP304, MSS SP-95 ASTM A182 Gr. F304, ASME B16.11 ASTM A182 Gr. F304, ASME B16.11, thread ASME B1.20.1 3000 Screwed ASTM A182 Gr. F304, ASME B16.11, threads (female - male ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 2 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 6.1 Nipple Outlet or Nipple pipette 6.1 6.3 Rev. 0 Sheet 63 of 214 “Dos Bocas New Refinery, Tabasco” Elbow 90° Long Radius Elbow 45° Long Radius 5.1 Straight “T” 80 to 600 5.3 Reduced “T” (3 to 24) Conc. Reduction Exc. Reduction Cap Plug Integrally Reinforced Connections 20 to50 6.1 Threaded Outlet (3/4 to 2) 6.2 20 to 50 6.1 Socket Weld (3/4 to 2) 6.3 Outlet 20 to 50 6.1 Lateral Outlet (3/4 to 2) 6.3 Butt Weld Outlet ET-032-PEMEX-2019 18/03/2019 80 to 250 (3 to 10) 20 to 50 (3/4 to 2) Schedule same as the pipe Beveled ASTM A403 Gr. WP304, S/C, ASME B16.9 3000 BeveledScrewed ASTM A182 Gr. F304, MSS SP-97 3000 3000 BeveledWelding Box BeveledWelding Box ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Schedule same as the pipe Beveled ASTM A182 Gr. F304, MSS SP-97 3000 BeveledFlat ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 150 RF 150 RF 150 RF 300 RF 300 RF Flanges Welding Box Flange Welding Neck Flange 7.1 7.2 Blind Flanges Orifice Plate Holder Flanges Long Neck Flange Valves 7.3 7.4 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 20 to 600 (3/4 to 24) 50 to 600 (2 to 24) 25 to 50 (1 to 2) Gate Valve 8.1 8.13 8.19 20 to 50 (3/4 to 2) 800 Welding Box Gate Valve 8.1 8.3 8.13 8.19 80 to 600 (3 to 24) 150 RF Globe Valve 8.1 8.13 8.21 Globe Valve 8.1 8.21 Check Valve 8.1 8.4 Check Valve 8.1 20 to 50 (3/4 to 2) 800 80 to 300 (3 to 12) 150 20 to 50 (3/4 to 2) 800 80 to 600 150 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Welding Box RF Welding Box RF ASTM A182 Gr. F304 ASME B16.5, Schedule same as the pipe ASTM A182 Gr. F304 ASME B16.5, Schedule same as the pipe ASTM A182 Gr. F304 ASME B16.5. ASTM A182 Gr. F304, ASME B16.36, welding neck, bore same as the pipe ASTM A182 Gr. F304, ASME B16.5. ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, Fixed handwheel, rising stem, screwed bonnet, solid gate, with pressure equalizing orifice. ASTM A351 Gr. CF8, Trim 12, OS&Y, ISO 10434, fixed handwheel, rising stem, flanged bonnet, with pressure equalizer orifice, wedge to be specified by Pemex in the Project.. ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, rising handwheel and stem, screwed bonnet. ASTM A351 Gr. CF8, Trim 12 conforming to API STD 623, OS&Y, ASME B16.34, flywheel and rising stem, flanged bonnet. ASTM A182 Gr. F304, Trim 12, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover. ASTM A351 Gr. CF8, Trim 12, API 594 type B, cover flange, swing type and stop integrated to the body that limits the opening of the disc. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 2 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Butterfly Valve 8.1, 8.6 8.20 8.21 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 64 of 214 “Dos Bocas New Refinery, Tabasco” 80 to 600 (3 to 24) 150 RF ASTM A351 Gr. CF8, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX-2012. Gaskets 20 to 600 (3/4 to 24) Gaskets Gaskets 9.1 25 to 600 (1 to 24) 150 RF 300 RF Spiro-metallic, with centering ring (outside) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring Stainless Steel type 304, ASME B16.20 for ASME B16.5 flanges. Spiro-metallic, with centering ring (outside) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5. Bolts Studs ASTM A193 Gr. B8 Class 2, threads ASME B1.1 class 2A. Nuts ASTM A194 Gr. 8, threads ASME B1.1 class 2A Miscellaneous Eight Figure (integral) Eight Figure (blind joint and spacer separated) 11.1 11.1 “Y” Type Filter 12.1 “T” Type Filter 20 to 300 (3/4 to 12) 350 to 600 (14 to 24) 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) Branch Connections 150 RF ASTM A240 Gr. 304, ASME B 16.48 150 RF ASTM A240 Gr. 304, ASME B 16.48 3000 Welding Box ASTM A182 Gr. F304, ends ASME B16.11 Schedule same as the pipe Weldable ASTM A351 Gr. CF8, seamless, weldable ends Graph T-A01T3 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 3.1 For these services, this Pipeline Materials Specification, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor. For the Service operating limits and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The sacrificial thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, fittings and fittings. At least DN 20 (NPS ¾) is allowed in pipes a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised structures) and above ground (on sleepers) the minimum acceptable length of the pipe is 12 m. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 3 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 65 of 214 “Dos Bocas New Refinery, Tabasco” a. In the Swages, the end of greater diameter is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded. In the reduced part, the thickness or ID must be equal to the diameter of the pipe of this specification b. Threaded end sockets for use in pressure taps / nozzles (pressure transmitters and gauges) and threaded joints must be sealed with welding.. 4.1 The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. 4.2 Cap for purge terminal ends and vents. a. Street elbow for use in threaded connections for pump and compressor bodies. 4.5 b. Solid bar plug caps are allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, sealed with welding after installation. It is prohibited the use of pipe connections field fabricated, fittings such as wedge plugs or "fish mouth" and flat caps. All 5.1 branches must be built with factory manufactured accessories. 5.3 Eccentric reduction with flat face up for pump suction should be used (do not use concentric reduction). a. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. 6.1 b. In integrally reinforced connectors, the head diameter and branch diameter should be specified. The diameter indicated in the specification is the Branch. The use of the integrally reinforced Threaded Outlet connector is limited for purges and vents that must be removed after 6.2 the hydrostatic or pneumatic test. Once the test is finished, they must be sealed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. . In the integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, welding box 6.3 welds must be inspected, according to the percentage indicated in the pipe specification and pipe material index. 7.1 Welding box flanges must correspond to the pipeline Schedule. 7.2 Weld neck flanges must have the same pipeline Schedule to which they are to be joined. The orifice plate holder flanges and pipe to be joined must have the same bore and thickness. Before welding, the flange 7.3 must be aligned to the pipe and there should be no steps. After welding, the inner Weld must be ground and polished,(mirror finish) there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. For long neck flanges for thermowell nozzles, the inner diameter must be specified to match the outer diameter of the 7.4 thermowell and ensure its insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate, attached to the body and with impact letter on the valve 8.1 body: identification number, type of bonnet gasket and packing box packing. d. All valve bolts and nuts must be of the proper specification to the valve body material. e. For all the valves the handwheels must be solid, hollow handwheels are not allowed. 8.3 For DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. . Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect 8.4 upstream installations. 8.6 It is forbidden to use ear valves or two-partitions disc types installed between flanges. The valves must be installed with the stem in a horizontal position, so that in case of falling of the gate / disc does not 8.13 disable the safety valve or the vent head. In the gate they must be supplied with a pressure equalizing orifice 3 mm (1/8 in.) In diameter of the fluid containment 8.19 side and indicate on the valve body with an arrow the side of higher pressure. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service.. Butterfly valves are for insulating large inventory containers. When they are extended bonnet, this must be manufactured 8.20 in one piece. 8.21 The packing of the packing box must be graphite for cryogenic and fire-resistant service. 9.1 For use on long neck flanges and orifice plate holder flanges. The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct 11.1 fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate by frequent maintenance, must count with definitive reversible figures a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. 12.1b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, additional eight figures must be included in the valves to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe 3.2 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 4 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 8 10 12 4 16 18 20 24 NPS (in) DM (mm) Rev. 0 Sheet 66 of 214 “Dos Bocas New Refinery, Tabasco” TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC TR = Reduced "T wi th bevel ed ends . Stra i ght "T" + Reduction or, Reduced "T" + Reduction. TC TRC = Stra i ght "T" + Concenytri c Reduction ABN T W = Wel dol et T ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pete"+ va l ve a s a n T option to the "Ni pol et" or, "Ni ppl e Pi pete", Sockol et + Ni ppl e * ** * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns erts or wi th rei nforcement pl a tes , T T OR TR T connections (Stra i ght T, Reduced T, Stra i ght T + Reductions ) or, ful l y rei nforced T connectors (Wel dol et, Ni pol et or Ni ppl e Pi pette) s houl d i nva ri a bl y be us ed. T T TRC T T W or 1/16" Ga p Option 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 100 150 200 250 300 350 400 450 500 600 BRANCH DIAMETERS GRAPH T-A01T3 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 5 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 0 mm (0 in) See Note 1.2 Component Sheet 67 of 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Hydrocarbon + water Notes Rev. 0 T-A01T4 Pressure and Temperature Limits See Note 1.1 Material: Ni-Cu Alloy Efforts Relief; N.A. Diameter DN (NPS) Valve Internals Trim UNS N04400 Thickness (in) Ends or Minimum Schedule / Class RT 20% NDT Additional See Note 6.2 (Class 150) RF Welding Box welding in DN 50 (NPS 2) and smaller. Butt welds DN 80 (NPS 3) and greater. Description / Material Pipe 2.1 Pipe 2.3 20 to 50 (3/4 to 2) 80 to 200 (3 to 8) 40S Flat 10S Flat ASTM B165alloy UNS N04400, ASME B36.19M Nipples 20 to 50 (3/4 to 2) Nipples (in line) Connections Solid Bar Plug Cap Plug 4.2 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Elbow 90 ° long radius 45 ° Elbow Straight Reduction“ T” 20 to 200 5.1 Conc. Reduction (3/4 to 8) Eccentric Reduction Cap Plug Integrally Reinforced Connections 20 to 50 Nipple Outlet 6.1 (3/4 to 2) 80 to 200 Butt Weld Outlet 6.1 (3 to 8) Flanges 20 to 200 Welding Neck 7.2 (3/4 to 8) Flange 20 to 200 Blind Flanges (3/4 to 8) 25 to 50 Long Neck 7.4 (1 to 2) Flanges 40S For welding / thread + welding Screwed 3000 Schedule same as the pipe 3000 10S Screwed Flat Beveled Flat Flat 150 RF 150 RF 300 RF 800 Beveled ends ASTM B165 alloy UNS N04400, ASME B36.19M ASTM B564 alloy UNS N04400, ASME B16.11, thread ASME B1.20.1 ASTM B564 alloy UNS N04400, ASME B16.11, threads female-male ASME B1.20.1 ASTM B366 WPNC (UNS N04400), Class S, ASME B16.9 ASTM B564 alloy UNS N04400, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM B564 alloy UNS N04400, MSS SP-97 ASTM B564 alloy UNS N04400, ASME B16.5, Schedule and bore same as the pipe ASTM B564 alloy UNS N04400, ASME B16.5. ASTM B564 alloy UNS N04400, ASME B16.5. Valves Gate Valve 8.1 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM B564 alloy UNS N04400, ISO 15761, solid gate, weldable end, external screw and yoke, screwed bonnet, double disc, fixed seats, operated by handwheel. . Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 2 de 5 _1 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate Valve 8.1 Globe valves 8.1 Globe valves 8.1 Check Valves 8.1 8.4 Check Valves 8.1 8.4 Butterfly Valves 8.1, 8.6 8.20 8.21 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 68 of 214 “Dos Bocas New Refinery, Tabasco” 80 to 200 (3 to 8) 150 RF 20 to 50 (3/4 to 2) 800 Beveled ends 80 to 250 (3 to 10) 150 RF 20 to 50 (3/4 to 2) 80 to 200 (3 to 8) 800 Beveled ends 150 RF 150 RF 20 to 200 (3/4 to 8) 150 RF 25 to 50 (1 to 2) 300 RF 80 to 200 (3 to 8) ASTM A494 Gr. M35-2 (UNS N24020), ASME B16.34, external screw and yoke, flanged bonnet, double disc, fixed seats, operated by handwheel, wedge to be specified by Pemex in the Project ASTM B564 alloy UNS N04400, ISO 15761, external screw and yoke, screwed bonnet, free disk, fixed seat, operated by handwheel. ASTM A494 Gr. M35-2 (UNS N24020), ASME B16.34, external screw and yoke, flanged bonnet, free disc, fixed seat, operated by handwheel. ASTM B564 alloy UNS N04400, ISO 15761, cover bolted, fixed seat. ASTM A494 Gr. M35-2 (UNS N24020), API STD 594 Type B flanged cover, fixed seat, swing type and stop integrated to the body that limits the opening of the disc. ASTM A494 Gr. M35-2 (UNS N24020), triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX-2012. Gaskets Gaskets 9.1 Spiro-metallic, with centering ring (exterior) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, graphite filling or equivalent, winding tape and inner ring of ASTM B127 alloy UNS N04400, ASME B16.20 for ASME flanges B16.5, bore equal to the inside diameter of the pipe. Bolts Studs Nuts Branch Connections ASTM F468M alloy 400 (UNS N04400), threads ASME B1.1 class 2A ASTM F468M alloy 400 (UNS N04400), hexagonal, threads ASME B1.1 class 2A Graph T-A01T4 Branch Connections Notes: 1.1 1.2 2.1 2.3 4.2 5.1 6.1 6.2 7.2 7.4 For the Service operating limits and Pressure and Temperature Limits, according to the Flange Class Range (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The sacrificial thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts.. In pipes, DN 20 (NPS 3/4) is the minimum allowed. All pipes with seam, this should be longitudinal straight and 100 percent radiographed. Cap Plugs for ends of purges and vents. It is forbidden to use pipe connections field fabricated, fittings such as wedges or "fish mouths" and flat caps. All branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. In the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, welding box welds must be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Weld neck flanges must have the same schedule to their pipe which they are to be joined. In long neck flanges for thermowell nozzles, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T4 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 69 de 214 “Dos Bocas New Refinery, Tabasco” a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with ASME B16.5 dimensions. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate, attached to the body and with impact 8.1 letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts, nuts, etc.) must be of the proper specification to the valve body material. e. Handwheels for all valves must be solid, hollow handwheels are not allowed. 8.4 8.6 8.20 HEAD DIAMETERS 8.21 9.1 Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or Split disc type installed between flanges. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 8 10 12 4 16 NPS (in) DM (mm) ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pete", wi th bevel l ed ends + va l ve T TRC= Wel di ng Box Reduced "T" T TR T = Stra i ght "T" wi th bevel ed ends T TR = Reduced "T wi th bevel ed ends or, Stra i ght "T" + Reduction T ABN * T+RC = Stra i ght "T" + Concentri c Reduction T W = Wel dol et * T T Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns erts or wi th rei nforcement pl a tes T W T TR T T or 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 T+RC 10 12 T 14 16 100 150 200 250 300 350 400 BRANCH DIAMETERS GRAPH T-A01T4 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 0 mm (0,00 in) Components Sheet 70 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Potable Water (underground) Note 1.1 Applies Notes Rev. 0 T-A01T8 Pressure and Temperature Limits 1 177 kPa @ 41°C See Note 1.2 Valve Material: Polypropylene (Ramdom Copolymer) Thermal Internals Treatment and Effort Relief: N.A. Trim 8 Diameter DN (NPS) Minimum Thickness (mm) / Class Ends RT N.A NDT Additional N.A Class 150 FF Face Observations: to join by the thermo fusion process Description Piping 5.6 (j & k) 5.6 (j & k 5.6 (j & k Pipe 5.6 (j & k 5.6 (j & k 5.6 (j & k Nipples Nipple (in line) Connections Elbow 90° Elbow 45° Straight “T” Reduced “T” Couple reduced Male Connector Female Connector 20 (3/4) 25 (1) 40 (1 1/2) 50 (2) 80 (3) 100 (4) 20 to 50 (3/4 to 2) 5.6 (a) 5.6 (a) 20 to 100 (3/4 to 4) 20 to 80 (3/4 to 3) Cap Plug 5.6 (a) 20 to 80 (3/4 to 3) 20 to 50 (3/4 to 2) Saddle 5.6 (b) 20 to 100 (3/4 to 1) Valves Globe Valve Male Type 5.6 (a) 5.6 (h) 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3.5 Flat PP, ASTM D 4101, ASTM F 2389. 4.4 Flat PP, ASTM D 4101, ASTM F 2389. 6.9 Flat PP, ASTM D 4101, ASTM F 2389. 8.3 Flat PP, ASTM D 4101, ASTM F 2389. 12.3 Flat PP, ASTM D 4101, ASTM F 2389. 15.1 Flat PP, ASTM D 4101, ASTM F 2389. Schedule same as the pipe Ends as required per design PP, ASTM D 4101, ASTM F 2389. Schedule same as the pipe Insert type (box) PP, ASTM D 4101, ASTM F 2389. Schedule same as the pipe Schedule same as the pipe Insert type (box) + NPT Thread Insert type (box) + NPT Thread Schedule same as the pipe Schedule same as the pipe Insert type (box) Inserted in pipe 800 Screwed PP, ASTM D 4101, ASTM F 2389. PP, ASTM D 4101, ASTM F 2389. PP, ASTM D 4101, ASTM F 2389. PP, ASTM D 4101, ASTM F 2389. ASTM A105, trim 8, external screw and yoke, bolted bonnet, male type disc, floating integrated seat, operated by handwheel. ISO 15761. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A01T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Check Valve Gate Valve 5.6 (h) Globe Valve 5.6 (h) Check Valve Gate Valve 5.6 (h) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 71 de 214 “Dos Bocas New Refinery, Tabasco” 20 to 50 (3/4 to 2) 800 Screwed 20 to 50 (3/4 to 2) 800 Screwed 80 to 100 (3 to 4) 150 FF 80 to 100 (3 to 4) 150 FF 150 FF 80 to 100 (3 to 4) ASTM A105, trim 8, ball or piston type for working in horizontal / vertical position, flanged cover, ISO 15761. ASTM A105, trim 8, OS&Y, solid gate, fixed handwheel, rising stem, flanged bonnet, solid gate, ISO 15761.. Body ASTM A216 Gr. WCB, ASME B16.34, Trim 1 conforming to API STD 623, external thread and yoke, screwed bonnet, male disc, seat replaceable, operated by handwheel. ASTM A216 Gr. WCB, API STD 594 Type B, Trim1 according to ISO 10434, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, ASME B16.34, Trim 1 conforming to ISO 10434, OS&Y, fixed handwheel, rising stem, flanged bonnet. Gaskets 20 to 100 (3/4 to 4) Gaskets 150 RF Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5. Bolts 5.6 (c y d) 5.6 (c) Studs Nuts Branch Connections Miscellaneous 5.6 (g) ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2A. See Graph T-A01T8 Branch Connections Notes: 1.1 1.2 5.6 For this service, this Specification of Materials for Pipeline, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor. This Specification should be worked with paragraph 8.1.1.8 of this TS.. For the Service Operating Limits Conditions and Pressure and Temperature Limits, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. a. Prohibited the use of pipe connections field fabricated fittings All branches must be constructed with factory manufactured fittings. b. In all the branches with exit to aerial pipe it must be reinforced with concrete in the underground part. c. The tightening torque of the flange hardware (studs and nuts) must be based on the manufacturer's data. d. The hardware (studs and bolts) characteristics must be the same as those used for ASME PN 20 (Class 150) FF flanges, except that the length of the stud must be 2 in or larger. e. In the requisitions of pipe, nipple, flange, connection and valve for this class, the service, pressure and design temperature thereof must be indicated. f. The dimensions of the flanges must be such that they allow coupling to ASME B16.5 flanges. g. The table for header-branch connection indicates the one recommended by design, but it is not limited. h. Underground valves must be installed with a signpost. i. Where it is required to carry out connections between flanges F.F. and R.F. an adjustment ring must be included for tie between flanges. The ring will be made of ASTM A515 Gr. 60 carbon steel plate. j. The polypropylene system must be installed based on ASTM D 2774. k. The wall thickness for internal positive pressure must be determined based on the hydrostatic stress of the material supplied by the manufacturer and must be backed up with a calculation memory based on ASME code B31.3, A304.1.2, straight pipe under internal pressure. l. If required by the user, this pipe specification can be used for offshore industrial installations in underground application and under the operating conditions established by this specification. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 NPS (in) 3/4 1 1 1/2 2 3 4 NPS (in) DM (mm) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 72 de 214 “Dos Bocas New Refinery, Tabasco” S = Sa ddl e T T = Stra i ght "T" wi th box type ends T TR = Reduced "T wi th box type end T TR T T SI T 3/4 1 1 1/2 2 3 4 20 25 40 50 80 100 BRANCH DIAMETERS GRAPH T-A01T8 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Sheet 73 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Piping Material Specification T-A02T1 Pressure and Temperature Limits See Note 1.1 Service: Anhydrous ammonia, Aniline. Allowable Corrosion: 1.6 mm (0.0625 in) See Note 1.2 Component Rev. 0 See Notes Material: CS Thermal Treatment and Efforts Relief N.A. Minimum Diameter Thickness (in) or DN (NPS) Schedule / Class RT 50 % Valve Internals Trim 5 NDT 50% Class 150 RF Face Welding box welds in DN 50 (NPS 2) and smaller; Butt welding DN 80 (NPS 3) and larger Ends Description Piping 2.1 Pipe 2.2 2.3 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 650 to 900 (26 to 36) 80 Flat Standard Beveled To be calculated by Contractor Beveled ASTM A106 Gr. B ASTM A672 Gr. C60 (ASTM Plate A516 Gr. 60), Class 12, Straight longitudinal with seam, EFW, Ex = 1.0 Nipples Nipple (in line) 3.1 20 to 50 (3/4 to 2) Socket conc.. Socket exc. 3.2 20 to 50 Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Coupling Reduction Coupling 4.1 Cap Plug 4.2 Solid Bar Plug 4.5 Street Elbow 4.5 Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reducer Reducer Eccentric. Cap Plug 5.1 Flat / Threaded ASTM A106 Gr. B Flat / Flat 80 (3/4 to 2) Schedule same as the pipe 20 to 50 (3/4 to 2) 3000 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 3000 Schedule same as the pipe Threaded / Beveled ASTM A234 Gr. WPB, MSS SP-95 Flat / Beveled Welding Box ASTM A105, ASME B16.11 Threaded ASTM A105, ASME B16.11, Thread ASME B1.20.1 Threaded ASTM A105, ASME B16.11, Thread ASME B1.20.1 Threaded ASTM A105, ASME B16.11, Threads (female-male ASME B1.20.1) Beveled ASTM A234 Gr. WPB-S, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reducer Eccentric Reducer Cap Plug 5.1 2.3 7.3 7.4 Sheet 74 de 214 “Dos Bocas New Refinery, Tabasco” 650 to 900 (26 to 36) Integrally Reinforced Connections 20 to 50 6.1 Threaded Outlet 6.2 (3/4 to 2) 20 to 50 6.1 Socket Weld 6.3 (3/4 to 2) Outlet 6.1 20 to 50 Lateral Outlet 6.3 (3/4 to 2) 80 to 350 Butt Weld Outlet 6.1 (3 to 14) 20 to 50 6.1 Nipple Outlet o 6.3 (3/4 to 2) Nipple pipet Flanges Welding box 20 to 50 7.1 flanges (3/4 to 2) Welding neck 80 to 600 7.2 flanges (3 to 24) Welding neck 650 to 750 7.2 flanges (26 to 36) Blind flanges 20 to 600 (3/4 to 24) Blind flanges 650 to 900 (26 to 36) Orifice plate holder flanges Long neck flange Valves Rev. 0 50 to 600 (2 to 24) 25 to 50 (1 to 2) Schedule same as the pipe 3000 3000 3000 Schedule same as the pipe Threaded ASTM A234 Gr. WPBW, with seam straight longitudinal. Ex=1.0, ASME B16.9 ASTM A105, MSS SP-97 Welding Box ASTM A105, MSS SP-97 Welding Box ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Beveled ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 3000 Flat 150 RF 150 RF 150 RF 150 RF ASTM A105 ASME B16.5. 150 RF 300 RF ASTM A105 ASME B16.47 Series TO (MSSSP44). ASTM A105, ASME B16.36, welding neck, Schedule and bore same as pipe.. 300 RF 20 to 50 (3/4 to 2) 800 80 to 600 (3 to 24) 150 Gate Valves 8.1 Gate Valves 8.1 8.3 Gate Valves 8.1 650 to 900 (26 to 36) 150 Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Globe Valves 8.1 80 to 300 (3 to 12) Check Valves 8.1 8.4 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Beveled 150 800 Welding Box RF RF Welding Box RF Welding Box ASTM A105 ASME B16.5, ASTM A105 ASME B16.5, Schedule and bore same as pipe. ASTM A105 ASME B16.47TO(MSS-SP44), Schedule and bore same as pipe.. ASTM A105, ASME B16.5. ASTM A105, Trim 5, OS&Y, ISO 15761, fixed handwheel, ascending stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, fixed handwheel, ascending stem, flanged bonnet, flexible solid gate. ASTM A105, Trim 5, OS&Y, ISO 15761, handwheel, and rising stem, screwed bonnet. ASTM A216 Gr. WCB, Trim 5 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet.. ASTM A105, Trim 5, ISO 15761, ball or piston type for working in horizontal / vertical position, bolted cover. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.1 8.4 8.6 Check Valves Butterfly Valves 8.1, 8.6 8.20 8.21 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 75 de 214 “Dos Bocas New Refinery, Tabasco” 80 to 600 (3 to 24) 80 to 600 (3 to 24) 150 150 RF ASTM A216 Gr. WCB, Trim 5, API STD 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. RF ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metalmetal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of the ET-204PEMEX-2019. RF Spiro-metallic, with carbon steel (external) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring type 304 Stainless Steel, ASME B16.20. ASME B16.5. for flanges. Gaskets 20 to 600 (3/4 to 24) Gaskets 650 to 900 (26 to 36) Gaskets Gaskets 9.1 25 to 600 (1 to 24) 150 150 RF 300 For orifice plate holder flange RF Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for flanges ASME B16.47TO (MSS-SP44), bore equal to the inside diameter of the pipeline. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, ASME B16.5 for flanges. ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Nuts Miscellaneous Figures eight (integral) Figures eight (blind flange and spacer separated) “T” type filters 12.1 “Y” type filters 12.1 20 to 300 (3/4 to 12) 150 RF 350 to 900 (14 to 36) 150 RF 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Branch Connections Schedule same as the pipe 3000 Weldable Welding Box ASTM A516 Gr. 70, ASME B 16.48 ASTM A516 Gr. 70, ASME B16.48 ASTM A234 Gr. WPB, seamless, weldable ends ASTM A105, ends as per ASME B16.11 Graph T-A02T1 Branch Connections Notes: 1.1 1.2 2.1 2.2 The pressure and temperature limits of this specification are based on the corresponding flange class range, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions should be consulted to the manufacturer.. The slaughter thickness is included in the wall thickness assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. In pipes, DN 20 (NPS 3/4) is the minimum diameter allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe runners (raised frames) and Cement Stand the minimum acceptable length of the pipe is 12 m. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 2.3 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.3 8.4 8.6 8.20 8.21 9.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 76 de 214 “Dos Bocas New Refinery, Tabasco” All seam pipes and connections, which are indicated in this specification, the seam must be longitudinal straight and radiographic 100 percent. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where threaded plugs are installed.. a. In the sockets the end of larger diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps / nozzles (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding.. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plugs for ends of purges and vents.. a. Street elbow for use in threaded connections to pump and compressor bodies. b. Solid bar caps plugs are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections field fabricated and fittings such as wedges or "fish mouths" and flat caps. All the Branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is finished, they must be sealed with a solid bar plug and the threaded joint must be sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds must be inspected, according to the percentage indicated in the pipe specification.. Welding box flanges must correspond to the pipeline Schedule. Weld neck flanges must have the same Schedule to the pipeline to which they will be attached. The orifice plate holder flange and pipe to which they are to be attached must be of the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell nozzles. the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5, and the larger ones with ASME B16.47 Series A b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (studs and nuts) must be of the appropriate specification and compatible with the material of the valve body. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 gate valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. Check valves should be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the backflow of fluids. The use of operated or split-disk type valves installed between flanges is prohibited. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must be included, additional to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM NPS (mm) (in) 20 3/4 25 1 40 1 1/2 50 2 80 3 100 4 150 6 200 250 300 350 400 450 500 600 650 700 750 800 900 8 10 12 14 16 18 20 24 26 28 30 32 36 NPS (in) DM (mm) Rev. 0 Sheet 77 de 214 “Dos Bocas New Refinery, Tabasco” TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC TR = Reduced "T" wi th bevel ed ends . Stra i ght "T" + Reducti on or, Reduced "T" + Reducti on. TC ABN T TRC = Stra i ght "T" + Concentri c Reducti on W = Wel dol et T * T ** ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pette"+ va l ve a s a n opti on to the "Ni pol et" or, "Ni ppl e Pi pete", Sockol et + Ni ppl e * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca ti on prohi bi ts ma ki ng di rect i ns erts or wi th T T OR rei nforcement pl a tes , connecti ons s houl d i nva ri a bl y be us ed (Stra i ght "T", Reduced "T", Stra i ght "T + Reducers ) or, i ntegra l l y rei nforced connectors (Wel dol et, Ni ppol et or Ni ppl e Pi pette). T W T T T 1/16" Ga p TR T T or Ni ppol et Opti on T T TRC T T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 BRANCH DIAMETERS GRAPH T-A02T1 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Industrial Installations Service: Firefighting water (underground). With approval (UL / FM) Note 1.25 Applies Allowable Corrosion: 0 mm (0,00 in) Rev. 0 Sheet 78 de 214 “Dos Bocas New Refinery, Tabasco” Piping Material Specification T-A02T8 Pressure and Temperature Limits: 910 kPa@ 49°C See Note 1.7, 190 Material PEAD Thermal Treatment and Efforts Relief N.A. See Notes 1.7, 1.8, 187, 188, 189, 190 RT N.A. Valve Internals NDT Additional N.A. Class 200 FM FF Face Observations: To join by the electrofusion or thermo-fusion process. Notes Diameter DN (NPS) Minimum Schedule (RD) / Class Ends Description 2.5, 2.12, 2.13 100 to 600 (4 to24) DR 7 FM Class 200 Flat PEAD PE4710 / PE3608, ASTM D3350 CL 445474C / 345464C, FM-1613 Approval. ASTM D3035 / ASTM F714. Controlled External Diameter. Connections See Note 172, 198 90 ° elbow 3.9, 3.10 45 ° Elbow Reducer or fabricated tube plus reducing saddle 100 to 600 Conc. Reducer (4 to 24) DR 7 FM Class 200 Flat PEAD PE 4710 / PE3608, ASTM D3350 CL 445474C / 345464C, FM-1613 Approval. ASTM D3035 / ASTM F714. DR 7/ CED STD PEAD – Flat / CS – Beveled for welding Component Piping Pipe 4.5 Flange adapter Coupling 115 Plug Transition Nipple (ground – air) 3.6 80 to 600 (3 to 24) PEAD PE 4710 / PE3608, ASTM D3350 CL 445474C / 345464C. FM-1613 Approval. ASTM D3035 / ASTM F714, CS pipe ASTM A53 Gr. B Flanges Stub-end Lap joint Flange 4.8 4.3 4.4, 4.9 80 to 600 (3 to 24) DR 7 F.F. 100 to 600 (4 to 24) 150 FF Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. PEAD molded PE 4710 / PE3608, ASTM D3350 CL 445474C / 345464C. FM-1613 Approval. ASTM D3035 / ASTM F714. The steel support ring (backrest) must be adjusted to the outside diameter of the stub-end, manufactured with dimensions ASME B16.5. ASTM A105, ASME B16.5 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 1 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 79 de 214 “Dos Bocas New Refinery, Tabasco” Gaskets 80 to 600 (3 to 24) Gaskets 150 F.F. Neoprene 3.2 mm (1/8 in.) Thick, flat face, Durometer 55 - 75, Shore “A” Bolts 168 5.2 80 to 600 (3 to 24) Bolts ASTM A307, Gr. B with heavy hexagonal nuts ASTM A563 Miscellaneous Spacers / Centers Rubber seal BRANCH TABLE 24” x 16” 18” x 10” 16” x 8” 12” x 4” 12" to 24” Spacer / Centers made of HDPE Rubber Seal for pipe in street underground crossing model AW T-A02T8 BRANCH TABLE Notes: 1.7 1.8 1.25 2.12 2.13 2.5 3.9 3.10 3.6 4.8 4.3 4.4 4.9 168 5.2 115 172 187 188 189 190 198 Refer to pressure and temperature restrictions recommended by the manufacturer. Pipe, connections and fittings must comply with approval (UL / FM). The personnel that made the connections between pipes and polyethylene connections by means of electrofusion or thermo-fusion must be trained and validated by the manufacturer and / or authorized representative of the components. For this service, this specification of materials for pipeline applies only at the express request of Pemex in the Project or by specification of the Technologist or Licensor. This specification should be worked with paragraph 8.1.1.8 of this TS. The joint method for pipe and electro fusion connections must comply with ASTM F 1290 and the thermo-fusion method must comply with ASTM F 2620.. To ensure water expenditure, in the transition of the HDPE material pipe, the diameter of the HDPE pipe must be immediately greater than that required by design for a steel pipe, the adjustment of the difference in diameters will be by means of a reduction installed after the transition reel. The installation method of the HDPE pipe must be in accordance with ASTM D 2321.. In segmented manufactured connections the manufacturing process must have FM approval.. The equipment and connections / couplers for the electro fusion connections must be from the same manufacturer. The electrofusion equipment must have traceability and documentation functions, and GPS traceability for the location of the junction. The transition of the HDPE-CS pipe must be horizontal and underground, one end will be joined by fusion (HDPE), another end by butt welding (CS). The criteria established in section 8.2.4 of ET-128-PEMEX-2011 must be met. The dimensions of the flanges must be such that they allow the coupling of ASME B16.5 flanges. When the HDPE flange alternative is used, these must be housed in registers for sectioning valves constructed of concrete and metal or fiberglass cover, with sufficient space to allow maneuvering for the installation and tightening of the screws, 70 cm of clear clearance between the tangent of the flange and the walls of the register 2 times the length of the screw between its head and the register to allow entry and exit of the screw and with 30 cm from the bottom of the flange to the floor , the cover must rest on the walls that must protrude from the floor, in order not to allow water to enter the register, the dimensions indicated are minimum values. When HDPE flanges are used in sectioning valves, each valve must be supported within the register so that it does not transmit effort to the plastic material caused by the weight or the opening and closing of the valve. The sealing surface of the flange adapters must be provided serrated, with small V-shaped grooves (sawtooth) to retain the gasket and seal against leaks. The tightening torque of the flange hardware must be based on the recommendations of the gasket manufacturer. The length of the screws should be such that the end of the tip is not covered by the nut. Couplings with integrated wire for electrofusion should be installed in accordance with the manufacturer's instructions. Limiting the use of these closing joints where "butt" thermo-fusion is not feasible. Not all manufacturers can supply all components in the indicated size and range All piping and connections must be manufactured and supplied by a single manufacturer (the same). HDPE pipes should not be installed in soils contaminated with hydrocarbons in concentrations of 2% or greater. HDPE pipe and connections must be supplied with long-term protection against UV rays (2-3% black carbon) The effect of an overpressure on the system should be evaluated for design speeds greater than 5 feet / sec. All molded or fabricated connections must withstand the total pressure range (FM Class 200). Fiberglass reinforcements are not accepted on HDPE connections. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A02T8 Hoja 2 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 80 de 214 “Dos Bocas New Refinery, , Tabasco” DM (mm) 100 150 NPS (in) 4 6 200 250 300 350 400 450 500 550 600 8 10 12 14 16 18 20 22 24 NPS (in) DM (mm) T T = Stra i ght "T" T TRS = Reduced "T" pi pe fa bri ca ted + Reduci ng s a ddl e T TRS TRS + RC = Reduced "T" + Concentri c Reduction T T TRC+R T T T TRS+RC 4 6 8 10 12 14 16 18 T 20 T S T 22 24 100 150 200 250 300 350 400 450 500 550 600 BRANCH DIAMETERS GRAPH T-A02T8 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A03T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 1.6 mm (0.0625 in) See Note 1.2 Component Sheet 81 de 214 “Dos Bocas New Refinery, , Tabasco” Industrial Installations Service: Fuel or sweet gas, Liquid benzene, Toluene, Inert gas. Rev. 0 T-A03T1 Pressure and Temperature Limits RT 33 % 1172 kpa@ 260°C See Note 1.1 Material: CS Thermal Treatment and Efforts Relief N.A. Valve Internals Trim 5 See Notes Diameter DN (NPS) Minimum Thickness (in) or Schedule / Class Ends 2.1 20 to 50 (3/4 to 2) 80 Flat 80 to 600 (3 to 24) Standard Beveled To be calculated by Contractor Beveled NDT 33 % Class 150 RF Face Welding Box for welding in DN 50 (NPS 2) and smaller. Butt welds DN 80 (NPS 3) and larger. Description Piping ASTM A106 Gr. B Pipe 2.2 2.3 650 to 900 (26 to 36) ASTM A672 Gr. C60 (Plate ASTM A516 Gr. 60), Class 12, with seams straight longitudinal, EFW, Ex = 1.0 Nipples Nipple (in line) Socket concentric. Socket eccentric. 3.1 3.2 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 80 Schedule same as the pipe Flat / Screwed ASTM A106 Gr. B, ASME B36.10 Flat / Flat Screwed / ASTM A234 Gr. WPB, MSS SP-95 Beveled Flat / Beveled Connections 90 ° elbow 45 ° Elbow Straight “T” 4.1 Reduced “T” 20 to 50 (3/4 to 2) 3000 Welding Box ASTM A105, ASME B16.11 Coupling Reduced Coupling Cap Plug Solid Bar Plug Street Elbow 4.2 4.5 4.5 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 Screwed Screwed 3000 Screwed ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11, threads (female - male ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A03T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Welding Neck Flange Welding Neck Flange 7.1 7.2 7.2 Bling Flange Bling Flange Orifice Plate holder flange Long Neck Flange Valves 7.3 7.4 Sheet 82 de 214 “Dos Bocas New Refinery, , Tabasco” Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” 5.1 80 to 600 Concentric (3 to 24) Reducer Eccentric Reducer Cap Plug Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” 5.1 650 to 900 Concentric 5.2 (26 to36) Reducer Eccentric Reducer Cap Plug Integrally Reinforced Connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) 6.1 20 to 50 Socket Weld 6.3 (3/4 to 2) Outlet 6.1 20 to 50 Lateral Outlet 6.3 (3/4 to 2) 80 to 350 Butt Weld Outlet 6.1 (3 to 14) 6.1 20 to 50 Nipple Outlet or 6.3 (3/4 to 2) Nipple pipette Flanges Welding Box Flanges Rev. 0 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 650 to 750 (26 to 36) 20 to 600 (3/4 to 24) 650 to 900 (26 to 36) 50 to 600 (2 to 24) 25 to 50 (1 to 2) Schedule same as the pipe Beveled ASTM A234 Gr. WPB, ASME B16.9 Schedule same as the pipe Beveled ASTM A234 Gr. WPBW, with seams straight longitudinal. Ex=1.0, ASME B16.9 3000 Screwed Welding Box 3000 ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Schedule same as the pipe Beveled 3000 Flat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 150 RF ASTM A105 ASME B16.5, Schedule and bore same as pipe. 150 RF 150 RF 150 RF ASTM A105 ASME B16.5. 150 RF ASTM A105 ASME B16.47TO(MSS-SP44). 300 RF ASTM A105, ASME B16.36, welding neck, bore same as pipe internal diameter 300 RF ASTM A105, ASME B16.5. Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 8.3 80 to 600 (3 to 24) 150 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Welding Box 3000 ASTM A105, MSS SP-97 Welding Box RF ASTM A105, MSS SP-97 ASTM A105 ASME B16.5, Schedule and bore same as pipe. ASTM A105 ASME B16.47TO(MSS-SP44), Schedule and bore same as pipe. ASTM A105, Trim 5, OS&Y, ISO 15761, fixed handwheel, ascending stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5, OS&Y, ISO 10434, fixed handwheel, rising stem, flanged bonnet, solid gate.. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A03T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate Valves Rev. 0 Sheet 83 de 214 “Dos Bocas New Refinery, , Tabasco” 8.1 650 to 900 (26 to 36) 150 Globo Valves 8.1 20 to 50 (3/4 to 2) 800 Globo Valves 8.1 80 to 300 (3 to 12) 150 Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Check Valves 8.1 8.4 8.6 80 to 600 (3 to 24) 150 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 150 Butterfly Valves ET-032-PEMEX-2019 18/03/2019 RF Welding Box RF Welding Box RF RF ASTM A216 Gr. WCB, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, handwheel fixed, rising stem, flanged bonnet, solid or flexible gate. ASTM A105, Trim 5, OS&Y, ISO 15761, handwheel and rising stem, screwed bonnet. STM A216 Gr. WCB, Trim 5 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet.. ASTM A105, Trim 5, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover. ASTM A216 Gr. WCB, Trim 5, API STD 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2019. Gaskets Gaskets 20 to 600 (3/4 to 24) 150 RF Gaskets 650 to 900 (26 to 36) 150 RF 25 to 600 (1 to 24) 300 Orifice plate holder flange RF Gaskets 9.1 Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the internal diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for ASME B16.47A (MSS-SP44) flanges, bore equal to the internal diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the internal diameter of the pipe. Bolts ASTM A193 - Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Studs Nuts Miscellaneous Eight Figure (integral) Eight Figure (blind joint and spacer separated) 20 to 300 (3/4 to 12) 150 RF ASTM A516 Gr. 70, ASME B 16.48 350 to 900 (14 to 36) 150 RF ASTM A516 Gr. 70, ASME B 16.48 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A03T1 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: “T” type filters 12.1 “Y” type filters 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 84 de 214 “Dos Bocas New Refinery, Tabasco” 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Branch Connections Schedule same as the pipe 600 Weldable Welding Box ASTM A234 Gr. WPB, S / C, weldable ends ASTM A105, ends ASME B16.11 Graph T-A03T1 Branch Connections Notes: The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated 1.1 in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. 1.2 The sacrificial thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life cycle of these parts.. 2.1 In pipes, DN 20 (NPS 3/4) is the minimum diameter allowed. 2.2 a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. 2.3 All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. 3.1 Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed.. a. In the sockets the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. 3.2 b. The threaded end sockets for use of pressure taps / nozzles (pressure transmitters and gauges), the threaded joints must be sealed with welding.. 4.1 The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. 4.2 Cap plugs for ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. 4.5 b. Solid bar plugs caps are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. 5.1 It is forbidden to use pipe connections or field fabricated fittings such as wedges or "fish mouths" and flat caps. All branches must be built with factory manufactured accessories.. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. 6.1 b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the 6.2 hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. 6.3 In the integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. 7.1 Welding box flanges must correspond to the pipeline Schedule. 7.2 Weld neck flanges must have the same pipeline Schedule to which they will be attached. The orifice plate holder flanges and pipe to which they are to be attached must be of the same bore and thickness. Before 7.3 welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. 7.4 Long neck flanges for thermowell taps / nozzle, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300.. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate, attached to the body and with impact letter on the valve 8.1 body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. 8.3 DN 50 gate valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. 8.4 Check valves should be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of fluids. 8.6 It is forbidden to use ear valves or bipartition disc type installed between flanges. 8.20 Butterfly valves are for isolating large inventory containers. When they are extended bonnet this must be manufactured in one piece. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.21 9.1 Rev. 0 Sheet 85 de 214 “Dos Bocas New Refinery, Tabasco” The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, they must be included, in addition to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. HEAD DIAMETERS 12.1 DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 650 700 750 800 900 8 10 12 14 16 18 20 24 26 28 30 32 36 NPS (in) DM (mm) TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC TR = Reduced "T" wi th bevel ed ends . Stra i ght "T" + Reduction or, Reduced "T" + Reduction. TC ABN T TRC = Stra i ght "T" + Concentri c Reduction W = Wel dol et T ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pette"+ va l ve a s a n option to T the "Ni pol et" or, "Ni ppl e Pi pete", Sockol et + Ni ppl e * ** * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns erts or wi th T T OR rei nforcement pl a tes , connections s houl d i nva ri a bl y be us ed (Stra i ght "T", Reduced "T", Stra i ght "T + Reduction) or, i ntegra l l y rei nforced connectors (Wel dol et, Ni ppol et or Ni ppl e Pi pette). T W T T T 1/16" Ga p TR T T or Ni ppol et Option T T TRC T T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 BRANCH DIAMETERS GRAPH T-A03T1 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Service: Dry (cold) vent, Closed liquid drain (cold), Noncorrosive Hydrocarbons Component Notes Sheet 86 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 0 mm (0.0 in) See Note 1.2 Rev. 0 RT 20 % Pressure and Temperature Limits See Note 1.1 Material: Stainless Steel TP304 Efforts Relief N.A. Diameter Thickness (in) or DN (NPS) Minimum Schedule / Class Valve Internals Trim 12 Ends T-A03T3 NDT Additional See Note 6.3 (Class 150) RF Face Welding Box for welding in DN 50 (NPS 2) and smaller. Butt welds DN 80 (NPS 3) and greater Description / Material Piping 2.1 2.2 2.1 2.2 Pipe 20 to 50 (3/4 to 2) 50 (2) 80 to 500 (3 to 20) 2.2 80S Flat ASTM A312 type TP304, ASME B36.19M, S/C 40S 10S Beveled Beveled 600 (24) 2.2 2.3 750 to 900 (30 to 36) To be calculated by Contractor Nipple (in line) 3.1 20 to 50 (3/4 to 2) 80S Socket conc Socket exc. 3.2 20 to 50 (3/4 to 2) Schedule same as the pipe 20 to 50 (3/4 to 2) 3000 ASTM A312 Gr. TP304, ASME B36.19M, seamless or with seam with Ex = 0.85 at minimum. ASTM A312 Gr. TP304, ASME B36.19M, seamless, or ASTM A358 Gr. TP304, ASME B36.19M with straight longitudinal seam EFW, with Ex = 1.0. ASTM A312 Gr. TP304, with seam longitudinal straight, RX 100%, ASME B36.10M, manufactured from plate A240 Gr. TP304 Nipples Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Coupling Reduced Cap Plug Solid Bar Plug 4.1 4.2 4.5 Street Elbow 4.5 Elbow 90 ° long radius Elbow 45 ° Conc. Reduction Eccentric Reduction 5.1 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 For welding / thread + welding For welding / thread + welding Welding Box Screwed Screwed 3000 Screwed Schedule same as the pipe Beveled ASTM A312 type TP304, ASME B36.19M, seamless. ASTM A403 Gr. WP304-S, MSS- SP-95 ASTM A182 Gr. F304, ASME B16.11 ASTM A182 Gr. F304, ASME B16.11, thread ASME B1.20.1 ASTM A182 Gr. F304, ASME B16.11, thread ASME B1.20.1 ASTM A182 Gr. F304, ASME B16.11, threads female-male ASME B1.20.1 ASTM A403 Gr. WP304-S, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Elbow 90 ° long radius Elbow 45 ° Conc. Reduction Eccentric Reduction Lateral derivation to 45° “Seamless Lateral Branch” Side / lateral Branch to 45 ° Lateral Seamless Reduction 650 to 900 (26 to 36) 5.1 5.5 80 to 450 (3 to 18) Schedule same as the pipe Beveled Schedule same as the pipe Beveled Schedule same as the pipe Cap Plug 5.1 Cap Plug 5.1 Rev. 0 Sheet 87 de 214 “Dos Bocas New Refinery, Tabasco” 5.1 5.2 5.1 5.5 ET-032-PEMEX-2019 18/03/2019 150 to 350 (6 to 14) 80 to 600 (3 to 24) 650 to 900 (26 to 36) Schedule same as the pipe Schedule same as the pipe ASTM A403 Gr. WP304-WU, with seams longitudinal straight, 100% UT, ASME B16.9 ASTM A182 Gr. F304, manufactured in one piece, with beveled end with thickness equal to the pipeline Beveled ASTM A182 Gr. F304, manufactured in one piece, with beveled end with thickness equal to the pipeline. Beveled ASTM A403 Gr. WP304, seamless, ASME B16.9 Beveled ASTM A403 Gr. WP304-WU, ASME B16.9 Integrally Reinforced Connections Threaded Outlet Lateral Outlet Lateral Lateral & Elbo Vessels) Nipple Outlet or Nipple pipette Flanges Welding Box Flanges Welding Neck Flanges Welding Neck Flanges 6.1 6.2 20 to 50 (3/4 to 2) 3000 Beveled Screwed ASTM A182 Gr. F304, MSS SP-97 6.1 6.3 20 to 50 (3/4 to 2) 3000 Beveled – Welding Box ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 80 to 600 (3 to 24) 10S Beveled 6.1 750 to 900 (30 to 36) To be calculated by Contractor 6.1 80 to 900 (3 to 36) Schedule same as the pipe 6.1 6.3 20 to 50 (3/4 to 2) 3000 Beveled - Flat 150 RF 150 RF 150 RF 150 RF ASTM A182 Gr. F304, ASME B16.5. 150 RF ASTM A182 Gr. F304, ASME B16.47TO(MSS-SP44) 300 RF ASTM A182 Gr. F304, ASME B16.5. 7.1 7.2 7.2 Blind Flanges Blind Flanges Long Neck Flanges ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 7.4 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 750 to 900 (30 to 36) 20 to 600 (3/4 to 24) 750 to 900 (30 to 36) 25 to 50 (1 to 2) Beveled Beveled ASTM A182 Gr. F304, manufactured in one piece up to ≤ DN 500 (NPS 20). ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, ASME B16.5, Schedule equal to that of the pipe ASTM A182 Gr. F304, ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A182 Gr. F304, ASME B16.47A (MSS-SP44), Schedule and bore equal to that of the pipe. Valves Gate valves 8.1 8.13 8.19 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 800 Welding Box ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate with pressure equalizer hole. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate valves Butterfly valves ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 88 de 214 “Dos Bocas New Refinery, Tabasco” 8.1 8.3 8.13 8.19 80 to 600 (3 to 24) 150 RF 8.1 8.6 8.20 8.30 8.31 80 to 600 (3 to 24) 150 RF ASTM A351 Gr. CF8, Trim 12, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, with pressure equalizing hole, wedge to be specified by Pemex in the Project. ASTM A351 CF8, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API STD 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of the ET-204PEMEX-2012.. Gaskets Gaskets 20 to 600 (3/4 to 24) 150 RF Gaskets 750 to 900 (30 to 36) 150 RF 25 to 50 (1 to 2) 300 RF Gaskets 9.1 Spiro-metallic, with carbon steel (external centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of ASTM A240 type 304, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe. Spiro-metallic, with carbon steel (external) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of ASTM A240 type 304, ASME B16.20 , for ASME B16.47 Series A (MSS SP44) flanges, bore equal to the inside diameter of the pipeline. Spiro-metallic, with carbon steel (external) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of ASTM A240 type 304, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of The pipe. Bolts ASTM A193 Gr. B8 Class 2, threads ASME B1.1 class 2A ASTM A194 Gr. 8, threads ASME B1.1 class 2A Studs Nuts Miscellaneous Eight Figure (integral) Eight Figure (blind joint and spacer separated) 11.1 20 to 300 (3/4 to 12) 150 RF 11.1 350 to 900 (14 to 36) 150 RF Schedule same as the pipe Weldable 3000 Welding Box “T” type filters 12.1 “T” type filters 12.1 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Branch Connections ASTM A240 Type 304, ASME B 16.48 ASTM A240 Type 304, ASME B 16.48 ASTM A351 CF8, seamless weldable ends. ASTM A182 Gr. F304, ASME B16.11 ends. Graph T-A03T3 Branch Connections Notes: 1.1 1.2 2.1 For the Operating conditions limits of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The sacrificial thickness is included in the wall thickness assigned by this specification to the pipe, connections and fittings. permissible corrosion effects, which can be tolerated during the life cycle of these parts. The minimum diameter of DN 20 (NPS ¾) is allowed in pipes. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 2.2 2.3 3.1 3.2 4.1 4.2 4.5 5.1 5.2 5.5 6.1 6.2 6.3 7.1 7.2 7.4 8.1 8.3 8.6 8.13 8.19 8.20 8.30 8.31 9.1 11.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 89 de 214 “Dos Bocas New Refinery, Tabasco” a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. All pipes with seam, this should be longitudinal straight and 100 percent radiographed. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with a welding, except where cap plugs are installed. a. In the Sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part, the thickness or Schedule must be equal to the diameter of the pipe of this specification. b. Threaded end Sockets for use of pressure taps (pressure transmitters and pressure gauges) and threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2) are allowed, as in orifice plate holder r flanges, seal with welding after installation. The use of pipe connections or field fabricated fittings such as mitigated elbows, wedges or “fish mouths” and flat caps is prohibited. All branches must be built with factory manufactured accessories. All connections with seam, the weld must be longitudinal straight and 100 percent radiographed. Head diameter and branch, Schedule or thickness of head and Branch should be specified. a. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The use of the integrally reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be sealed with a solid bar plug and the tread sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. In the integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials.. Welding box flanges must correspond to the pipeline Schedule. Weld neck flanges must have the same Schedule to the pipeline to which they are to be joined.. For long neck flanges for thermowell nozzles the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed.. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware(bolts and nuts) must be of the proper specification to the valve body material. e. Handwheels of all valves must be solid, hollow handwheels are not allowed DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. It is forbidden to use ear valves or bipartition disc type installed between flanges. The valves must be installed with the rod in a horizontal position, so that in case of falling of the disc does not disable the safety valve or the venting head. The gate must be supplied with a pressure equalizer orifice 3 mm (1/8 in.) In diameter from the fluid containment side and indicated on the valve body with an arrow the side of greatest pressure. The packing of the packing box must be graphite for cryogenic and fire-resistant service. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The blocking valves before and after the pressure relief valve must be full-pass according to API 520. For venting systems, when using triple eccentricity butterfly valve, the disk-stem joint must be by means of wedges or grooves or a system that prevents the separation of the stem from the disk. For use on long neck flanges and hole plate carrier flanges The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters, filters that use filter elements of cartridges and all that equipment that are required to be isolated by frequent maintenance, must count with permanent reversible eight figures. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: HEAD DIAMETERS 12.1 Rev. 0 Sheet 90 de 214 “Dos Bocas New Refinery, Tabasco” a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, additional to the valves, figures eight must be included to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 26 28 NPS (in) DM (mm) TC - Welding Box "T" TC TRC= Welding Box Reduced "T" TC TRC LC = Integrally Reinforced Connection 45° (Latrolet or equivalent) welding box ends. TC LB = Integrally Reinforced Connection 45° (Latrolet or equivalent) beveled ends. TC LC DL = 45° Lateral branch (seamless lateral or equivalent). DL DLR DL DLR DL * ** DLR = 45° Lateral branch (seamless reducing lateral or equivalent). E = Insert + envelop. * All branches must be built with factory manufactured accessories DL DLR ** This specification prohibits making direct insets or with reinforcement plates, invariably DL connections must be used (Straight "T", Reduced "T", Straight "T" plus reductions) or, inttegrally reinforced connectors (Weldolet, Nipple or Nipple Pipette). DL DL Enclosure thereof, vent head thickness DL LB E = Envelop Direct Insert DL Venting Header E 3/4 1 1 1/2 2 3 26 28 30 32 36 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 4 6 8 10 12 14 16 18 20 24 BRANCH DIAMETERS GRAPH T-A03T3 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 91 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Piping Material Specification T-A04T1 Installations Service: Butane, Ethane (gas), Regeneration gas, Natural Gas, Non-corrosive hydrocarbons H2 CO2, Methane (gas), Isopropyl alcohol, Isopropyl alcohol, Cyclohexane, Non-corrosive Pressure and hydrocarbon condensate, Crude, Reduced Temperature Limits RT NDT Class 150 840 kpa@ 350°C crude, Hydrocarbon condensate, Non-corrosive 20 % 20 % RF Face See Note 1.1 hydrocarbons, Light non-corrosive hydrocarbons, Methanol, Light gasoline, Heavy naphtha, Non-corrosive chemical reagents, Water Non-corrosive hydrocarbons, Air-Noncorrosive hydrocarbons-water, Corrosion inhibitor, Contaminated condensate (waterHydrocarbons). Material: CS Allowable Corrosion: Thermal Valve Welding Box welding in DN 50 1.6 mm (0.0625 in) Treatment and Internals (NPS 2) and smaller; Butt welds Efforts Relief Trim 5 DN 80 (NPS 3) and larger See Note 1.2 N.A. See Diameter Thickness (in) or Component Ends Description Notes Minimum Schedule / Class Piping 20 to 50 2.1 80 Flat (3/4 to 2) ASTM A106 Gr. B 80 to 600 Standard Beveled Pipe (3 to 24) 2.2 To be calculated by ASTM A672 Gr. C60 (Plate ASTM A516 2.3 650 to 900 Beveled Contractor Gr. 60), Class 12, with seams longitudinal (26 to 36) straight, EFW, Ex = 1.0 Nipples 20 to 50 Flat / Thread Nipple (in line) 3.1 80 ASTM A106 Gr. B (3/4 to 2) Flat / Flat Socket conc. Socket exc. 3.2 Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Coupling Reduced Coupling 4.1 Cap Plug Solid Bar Plug Street Elbow 20 to 50 (3/4 to 2) Schedule same as the pipe 20 to 50 (3/4 to 2) 3000 4.2 20 to 50 (3/4 to 2) 3000 4.5 20 to 50 (3/4 to 2) 4.5 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 Thread / ASTM A234 Gr. WPB, MSS SP-95 Beveled Flat / Beveled Welding Box ASTM A105, ASME B16.11 Screwed ASTM A105, ASME B16.11, thread ASME B1.20.1 Screwed ASTM A105, ASME B16.11, thread ASME B1.20.1 Screwed ASTM A105, ASME B16.11, threads (female - male ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Sheet 92 de 214 “Dos Bocas New Refinery, Tabasco” 90 ° elbow long radius 45 ° Elbow Straight “T” 80 to 600 5.1 Reduced “T” (3 to 24) Conc Reducer Eccentric Reducer Cap Plug 90 ° elbow long radius 45 ° Elbow 5.1 650 to 900 Straight “T” 5.2 (26 to 36) Reduced “T” Conc Reducer Eccentric Reducer Cap Plug Integrally Reinforced Connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) 6.1 20 to 50 Socket Weld 6.3 (3/4 to 2) Outlet 6.1 20 to 50 Lateral Outlet 6.3 (3/4 to 2) 80 to 350 Butt Weld Outlet 6.1 (3 to 14) Nipple Outlet o 6.1 20 to 50 6.3 (3/4 to 2) Nipple pipette Flanges 20 to 50 Welding Box 7.1 (3/4 to 2) Flanges Welding Neck 80 to 600 7.2 Flanges (3 to 24) 650 to 750 Welding Neck 7.2 (26 to 36) Flanges 20 to 600 Blind Flanges (3/4 to 24) 650 to 900 Blind Flanges (26 to 36) Orifice Plate 50 to 600 7.3 (2 to 24) holder Flanges Schedule same as the pipe Beveled ASTM A234 Gr. WPB, ASME B16.9 Schedule same as the pipe Beveled ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex=1.0, ASME B16.9 3000 Screwed ASTM A105, MSS SP-97 Welding Box 3000 ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Schedule same as the pipe Beveled 3000 Flat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 150 RF ASTM A105 ASME B16.5 150 RF ASTM A105 ASME B16.5, Schedule and bore same as pipe 150 RF 150 RF 150 RF 300 RF RF 25 to 50 (1 to 2) 300 Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 8.3 80 to 600 (3 to 24) 150 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Welding Box 3000 7.4 Long Neck Flanges Valves Rev. 0 Welding Box RF ASTM A105, MSS SP-97 ASTM A105 ASME B16.47TO(MSSSP44), Schedule and bore same as pipe. ASTM A105 ASME B16.5. ASTM A105 ASME B16.47TO(MSSSP44). ASTM A105, ASME B16.36, welding neck, Schedule and bore same as pipe internal diameter. ASTM A105, ASME B16.5. ASTM A105, Trim 5, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.1 650 to 900 (26 to 36) 150 Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Globe Valves 8.1 80 to 300 (3 to 12) 150 Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 8.1 8.4 8.6 80 to 600 (3 to 24) 150 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 150 Butterfly Valves Rev. 0 Sheet 93 de 214 “Dos Bocas New Refinery, Tabasco” Gate Valves Check Valves ET-032-PEMEX-2019 18/03/2019 RF Welding Box RF Welding Box RF RF ASTM A216 Gr. WCB, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, handwheel fixed, rising stem, flanged bonnet, solid gate (crude and condensates) or Flexible in clean services, low density, low corrosion. ASTM A105, Trim 5, OS&Y, ISO 15761, rising handwheel and stem, screwed bonnet. ASTM A216 Gr. WCB, Trim 5 conforming to API STD 623, OS&Y, ASME B16.34, rising handwheel and stem, flanged Bonnet. ASTM A105, Trim 5, ISO 15761, ball or piston type to work in horizontal / vertical position, screwed cover. ASTM A216 Gr. WCB, Trim 5, API STD 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, triple eccentricity, solid-seal seal ring, integral seat to the body, metal-metal seal, API 609 category B design, ISO 10497 fireproof, Flanged body. The design must comply with 8.2.1 and 8.10 of ET- 204-PEMEX-2012. Gaskets Gasket 20 to 600 (3/4 to 24) 150 RF Gasket 650 to 900 (26 to 36) 150 RF 25 to 600 (1 to 24) 300 For orifice plate holder flange RF Gasket 9.1 Bolts Studs 10.1 Nuts Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the internal diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for flanges ASME B16.47A (MSS-SP44), bore equal to the internal diameter of the pipe. Spiro-metallic, with centering ring (external of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the internal diameter of the pipe. ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Miscellaneous Eight figure (integral) Eight figures (blind joint and spacer separated) “T” type filter 12.1 “Y” type filter 12.1 Rev. 0 Sheet 94 de 214 “Dos Bocas New Refinery, Tabasco” 20 to 300 (3/4 to 12) 150 RF ASTM A515 Gr. 70, ASME B 16.48 350 to 900 (14 to 36) 150 RF ASTM A515 Gr. 70, ASME B 16.48 Schedule same as the pipe Weldable 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Branch Connections 600 Welding Box ASTM A234 Gr. WPB, S/C ASTM A105, ends ASME B16.11 Graph T-A04T1 Branch Connections Notes: 1.1 1.2 2.1 2.2 2.3 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.1 7.2 7.3 7.4 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. In pipes, DN 20 (NPS ¾) is the minimum diameter allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. The threaded joints must be NPT (ASME B1.20.1) and the thread must be sealed with welding, except where cap plugs are installed. a. In the sockets the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flang es, seal thread with welding after installation. It is forbidden to use pipe connections or field fabricated fittings such as wedges or “fish mouths” and flat caps. All branc hes must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. c. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and the thread sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. In the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds should be inspected, according to the percentage indicated in the pipe specification and piping material index. Welding box flanges must correspond to the pipeline Schedule. Weld neck flanges must have the same pipeline Schedule to which they will be attached. The orifice plate holder flange and pipe to which they are to be attached must be of the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 95 de 214 “Dos Bocas New Refinery, Tabasco” a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate, attached to the body and with impact letter on the valve body: 8.1 identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body and handwheels of all valves must be solid, hollow handwheels are not allowed. 8.3 8.4 8.6 8.20 8.21 9.1 HEAD DIAMETERS 12.1 DN 50 gate valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. Check valves should be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the backflow of fluids. It is forbidden to use ear valves or bipartite disc type installed between flanges. Butterfly valves are for isolation large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and hole plate holder flanges. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figure eight must be included, in addition to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 650 700 750 800 900 8 10 12 14 16 18 20 24 26 28 30 32 36 NPS (in) DM (mm) TC - Welding Box "T" TC TRC= Welding Box Reduced "T" TC TRC T = Straight "T" with beveled ends TC TR = Reduced "T" with beveled ends . Straight "T" + Reduction or, Reduced "T" + Reduction. TC ABN TRC = Straight "T" + Concentric Reduction T W = Weldolet T ABN = Connector Integrally Reinforced "Nipolet" or "Nipple Pipette"+ valve as an option to T the "Nipolet" or, "Nipple Pipete", Sockolet + Nipple * ** * Al l branches mus t be built with factory manufactured acces s ories ** This s pecification prohibits making direct ins erts or with T T OR reinforcement plates , connections s hould invariably be us ed (Straight "T", Reduced "T", Straight "T + Reducers ) or, integrally reinforced connectors (Weldolet, Nippolet or Nipple Pipette). T W T T T 1/16" Gap TR T T or Nippolet Option T T TRC T T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 BRANCH DIAMETERS GRAPH T-A04T1 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Component Sheet 96 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Crude Reduced, Crude Residue "AV" Residue See Notes Rev. 0 T-A04T2 NDT Additional See Note 6.3 100% Pressure and Temperature Limits See Note 1.1 RT 100 % Material: 9Cr-1Mo Efforts Relief: YES See Notes 1.3 y 1.10 welding’s Box for welding in DN 50 (NPS 2) and smaller, Butt welding DN 80 (NPS 3) and larger Diameter DN (NPS) Valve Internals Trim 5 Thickness (in) or Minimum Schedule / Class Ends Class 150 RF Face Description / Material Piping 2.1, 2.2 Pipe 2.2 20 (3/4) 25 to 50 (1 to 2) 80 to 150 (3 to 6) 200 (8) 0.250 250 (10) 20 300 to 450 (12 to 18) 500 to 600 (20 to 24) 160 Flat 80 STD ASTM A335 Gr. P9, ASME B36.10 Beveled 30 20 Nipples Nipple (in line) Weldable / thread + weld 3.1 20 to 50 (3/4 to 2) 80 3.2 25 to 50 (1 to 2) Schedule same as the pipe 20 (3/4) 25 to 50 (1 to 2) 6000 Socket conc. Socket eccentric. Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Plug 4.1, 4.7 Street Elbow 4.5, 4.7 4.2 4.2 4.5 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Weldable Beveled ASTM A335 Gr. P9 ASTM A234 Gr. WP9, MSS SP-95 ASTM A182 Gr. F9, ASME B16.11 3000 3000 Threaded Threaded 3000 Threaded ASTM A182 Gr. F9, ASME B16.11, thread ASME B1.20.1 ASTM A182 Gr. F9, ASME B16.11, thread ASME B1.20.1 ASTM A182 Gr. F9, threads (female - male ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 97 de 214 “Dos Bocas New Refinery, Tabasco” Elbow 90 ° long radius 45 ° Elbow Straight “T” 80 to 600 5.1 Reduced “T” (3 to 24) Concentric Reduction Eccentric Reduction Cap Plug Integrally Reinforced Connections 6.1, 6.2, 20 to 50 Threaded 4.7 (3/4 to2) Outlet 20 (3/4) Socket Weld 6.1, 6.3 25 to 50 Outlet Schedule same as the pipe Beveled ASTM A234 Gr. WP9, seamless, ASME B16.9 3000 Beveled Threaded ASTM A182 Gr. F9, MSS SP-97 Beveled ASTM A182 Gr. F9, MSS SP-97 6000 (1 to 2) 3000 6.1, 6.3, 4.7 50 (2) 3000 Beveled Butt Weld Outlet 6.1, 4.7 80 to 150 (3 to 10) Schedule same as the pipe Beveled ASTM A182 Gr. F9, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F9, MSS SP-97 Nipple Outlet o Nipple pipette Flanges 6.1, 6.3, 4.7 50 (2) 3000 Beveled Beveled Flat ASTM A182 Gr. F9, MSS SP-97 ASTM A182 Gr. F9, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 7.1, 4.7 20 to 50 (3/4 to 2) 150 RF ASTM A182 Gr. F9 ASME B16.5 Schedule equal to that of the pipe. 150 RF ASTM A182 Gr. F9 ASME B16.5, Schedule and bore equal to that of the pipe. 150 RF ASTM A182 Gr. F9 ASME B16.5. Lateral Outlet Welding Box Flanges Welding Neck Flanges 7.2, 4.7 80 to 600 (3 to 24) 80 to 600 (3 to 24) Blind Flanges 7.2, 4.7 Orifice Plates Holder Flanges 7.3, 4.7 80 to 600 (3 to 24) 300 RF ASTM A182 Gr. F9, ASME B16.36 Weldable neck, bore equal to the inside diameter of the pipe. 7.4, 4.7 50 (2) 300 RF ASTM A182 Gr. F9, ASME B16.5. Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Beveled Gate Valves 8.1 8.3 8.27 80 to 600 (3 to 24) 150 RF Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Beveled Globe Valves 8.1 8.27 80 to 300 (3 to 12) 150 RF ASTM A217 Gr. C12, Trim 5 conforming to API STD 623, OS&Y, ASME B16.34, rising handwheel and stem, flange bonnet. Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Beveled ASTM A182 Gr. F9, Trim 5, ISO 15761, ball or piston type for working in a horizontal / vertical position, screwed cover. Long Neck Flanges Valves Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A182 Gr. F9, Trim 5, OS&Y, ISO 15761, Fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A217 Gr. C12, Trim 5, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate.. ASTM A182 Gr. F9, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, handwheel and rising stem, screwed bonnet. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A04T2 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Check Valves Butterfly Valves ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 98 de 214 “Dos Bocas New Refinery, Tabasco” 8.1 8.4 8.27 80 to 600 (3 to 24) 150 8.1 8.6 8.20 8.21 80 to 600 (3 to 24) 150 20 to 600 (3/4 to 24) 150 RF 25 to 600 (1 to 24) 300 RF RF RF ASTM A217 Gr. C12, Trim 5, API STD 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A217 Gr. C12, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API STD 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX2012. Gaskets Gaskets 9.1 Spiro-metallic, with centering ring (external) of ASTM A36 / A36M: 2012 carbon steel with anticorrosive coating, Thermiculite ® filler or equivalent [up to 480 ° C (896 ° F)], winding belt and inner ring of ASTM A240 type 316, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. Bolts Threaded end, ASTM A193 Gr. B16, thread ASME B1.1 class 2A ASTM A194 Gr. 4, thread ASME B1.1 class 2A Studs Nuts Miscellaneous Eight Figure (integral) Eight Figure (blind joint and spacer separated) 11.1 80 to 300 (3 to 12) 150 RF ASTM A387 Gr. 9 class 1, ASME B 16.48 11.1 350 to 600 (14 to 24) 150 RF ASTM A387 Gr. 9 class 1, ASME B 16.48 Schedule same as the pipe. Weldable ASTM A234 Gr. WP9, seamless, weldable ends Beveled ASTM A182 Gr. F9, ends ASME B16.1 Filters 12.1 Filters 12.1, 4.7 80 to 600 (3 to 24) 20 (3/4) 25 to 50 (1 to 2) Branch Connections 6000 3000 Graph T-A04T2 Branch Connections Notes: 1.1 1.2 1.3 1.10 2.1 2.2 3.1 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The sacrificial thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, fittings and accessories. Apply according to the requirements of the tables: 330.1.1 and 331.1.1 of ASME B31.3 in the components of the Piping System.. Effort Relief for all welding. DN 20 (NPS ¾) is the minimum diameter allowed in pipes. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis b. Pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length is 12 m. The threaded joints must be NPT (ASME B1.20.1) and the tread must be sealed with welding, except where cap plugs are installed. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 3.2 4.1 4.2 4.5 4.7 5.1 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.2 8.3 8.4 8.6 8.20 8.21 8.27 9.1 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 99 de 214 “Dos Bocas New Refinery, Tabasco” a. In the Sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part, the thickness or Schedule must be equal to the diameter of the pipe of this specification. b. Threaded end Sockets for use of pressure taps / nozzles (pressure transmitters and pressure gauges) and threaded joints the thread must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap Plug for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2) are allowed, as in orifice plate holder flanges, seal with welding after installation. Normalized and tempered. Prohibited the use of pipe connections or field fabricated fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory manufactured accessories. a. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The use of the integrally reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and the thread sealed with welding. Purges and venting that is required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials.. Welding box flanges must correspond to the pipeline Schedule . Welding neck flanges must have the same Schedule to the pipeline to which they are to be joined. The orifice plate holder flange and pipe to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. For long neck flanges for thermowell taps / nozzles the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts, nuts) must be of the proper specification to the valve body material. e. Handwheel of all valves must be solid, hollow handwheels are not allowed. These valves: single expansion gate valve, parallel disc gate (double expansion), sliding (parallel faces), trunnion mounted ball and wafer type retention, are only allowed under the express request of Pemex in the Project or by specification of the Technologist or Licensor. DN 50 (NPS 2) gate valves with flanged ends, flanges and body must be in one piece (not welded), only they are allowed in equipment nozzles for instrument such as magnetic and optical level indicators, level transmitters. Use a reduced area (pass) ball valve, only when the pressure drop does not affect the process. It is forbidden to use ear valves or bipartition disc type installed between flanges. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. Standardized and tempered material. For use on long neck flanges and orifice pate holder flange. The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters, filters that use filter elements of cartridges and all that equipment that are required to be isolated by frequent maintenance, must count with permanent reversible figures eight. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, additional t valves, figures eight must be included to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 8 10 12 14 16 18 20 24 NPS (in) DM (mm) Rev. 0 Sheet 100 de 214 “Dos Bocas New Refinery, Tabasco” TC - Welding Box "T" TC TRC= Welding Box Reduced "T" TC TRC T = Straight "T" with beveled ends TC TR = Reduced "T with beveled ends. Straight "T" + Reduction or, Reduced "T" + Reduction. TC ABN TRC = Straight "T" + Concenytric Reduction T W = Weldolet T ABN = Connector Integrally Reinforced "Nipolet" or "Nipple Pipete"+ valve as an T option to the "Nipolet" or, "Nipple Pipete", Sockolet + Nipple * ** * All branches must be built with factory manufactured accessories ** This specification prohibits making direct inserts or with reinforcement plates, T T OR TR T W or 1/16" Gap Option connections (Straight T, Reduced T, Straight T + Reductions) or, fully reinforced T connectors (Weldolet, Nipolet or Nipple Pipette) should invariably be used. T T TRC RC T T 3/4 1 1 1/2 2 3 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 4 6 8 10 12 14 16 18 20 24 BRANCH DIAMETERS GRAPH T-A04T2 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Pressure and Temperature Limits See Note 1.1 Service: Rich Amine / Spent Amine Component Notes Sheet 101 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 0 mm (0 in) See Note 1.2 Rev. 0 Material: Stainless Steel Type T304 Efforts Relief N.A. Diameter Thickness (in) or DN (NPS) Minimum Schedule / Class T-A04T3 RT 20 % Valve Internals Trim 12 Ends (Class 150) NDT RF Face Additional See Note 6.3 Welding Box welding in DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and greater Description / Material Piping Pipe 2.1 2.2 2.2 20 to 50 (3/4 to 2) 50 (2) 80 to 300 (3 to 12) 80S Flat ASTM A312 Gr. TP304, ASME B36.19M, S/C. 40S 10S Beveled ASTM A312 Gr. TP304, ASME B36.19M, seamless or with seams Ex= 0.85 as minimum. Nipples Weldable/ thread +welding Weldable / thread+ welding Nipple (in line) 3.1 20 to 50 (3/4 to 2) 80S Socket conc. Socket exc. 3.2 20 to 50 (3/4 to 2) Schedule same as the pipe. 20 to 50 (3/4 to 2) 3000 Welding Box 3000 Threaded Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Plug Street Elbow 4.1 4.2 4.5 4.5 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Elbow 90 ° long radius 5.1 45 ° Elbow Straight “T” 80 to 300 Reduced “T” (3 to 12) Concentric Reduction 5.3 Eccentric Reduction Cap Plug Integrally Reinforced Connections Threaded 6.1 20 to 50 Outlet 6.2 (3/4 to 2) Socket Weld 6.1 20 to 50 Outlet 6.3 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Threaded 3000 Threaded Schedule same as the pipe. 3000 3000 Beveled BeveledThreaded BeveledWelding Box ASTM A312 Gr. TP304, ASME B36.19M, seamless ASTM A403 Gr. WP304, MSS SP-95 ASTM A182 F304, ASME B16.11 ASTM A182 F304, ASME B16.11, thread ASME B1.20.1 ASTM A182 F304, ASME B16.11, thread ASME B1.20.1 ASTM A182 F304, ASME B16.11, threads femalemale ASME B1.20.1 ASTM A403 Gr. WP304-S, seamless ASME B16.9 ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, MSS SP-97 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Lateral Outlet Butt Weld Outlet Nipple Outlet o Nipple pipette Flanges Welding Box Flanges Welding Neck Flanges 6.1 6.3 6.1 6.3 20 to 50 (3/4 to 2) 80 to 300 (3 to 12) 20 to 300 (3/4 to 12) 7.1 7.2 Blind Flanges Sheet 102 de 214 “Dos Bocas New Refinery, Tabasco” 20 to 50 (3/4 to 2) 80 to 300 (3 to 12) 20 to 50 (3/4 to 2) 6.1 Rev. 0 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, BeveledWelding Box 328.5.4) 3000 10S Beveled Beveled Flat 3000 150 RF 150 RF 150 RF ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, ASME B16.5 ID Schedule equal to that of the pipe.. ASTM A182 Gr. F304, ASME B16.5, Schedule and bore equal to that of the pipe.. ASTM A182 Gr. F304, ASME B16.5. 7.3 50 to 300 (2 to 12) 300 RF ASTM A182 Gr. F304, ASME B16.36, weldable neck, bore equal to that of the pipe. 7.4 25 to 50 (1 to 2) 300 RF ASTM A182 Gr. F304, ASME B16.5. Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Welding Box Gate Valves 8.1 8.3 80 to 300 (3 to 12) 150 RF Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Welding Box Globe Valves 8.1 80 to 300 (3 to 12) 150 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding Box Check Valves 8.1 8.4 80 to 300 (3 to 12) 150 RF 8.1 8.6 8.20 8.21 80 to 300 (3 to 12) 150 RF 20 to 300 (3/4 to 12) 150 RF 25 to 300 (1 to 12) 300 RF Orifice Plate Holder Plates Long Neck Flanges Valves Butterfly Valves ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, solid gate, fixed steering wheel, ascending stem, screwed bonnet. ASTM A351 Gr. CF8, API STD 603, Trim 12 conforming to ISO 10434, OS&Y, fixed flywheel, rising stem, flanged bonnet, flexible wedge. ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, flywheel and riser, bolted bonnet. ASTM A351 Gr. CF8, ASME B16.34, Trim 12 conforming to API STD 623, OS&Y, flywheel and rising stem, flanged bonnet. ASTM A182 Gr. F304, Trim 12, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover ASTM A351 Gr. CF8, API STD 594 type B, Trim 12, flanged cover, swing type and stop integrated to the body that limits the opening of the disc.. ASTM A351 Gr. CF8, API STD 609 category B, triple eccentricity, solid seal ring in one-piece, integral seat to the body, metal-metal seal, fireproof ISO 10497. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204PEMEX-2012. Gaskets Gaskets Gaskets 9.1 Spiro-metallic, with carbon steel (outer) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding tape and inner ring ASTM A240 type 304, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe Bolts ASTM A193 Gr. B8 Class 2, threads ASME B1.1 class 2A ASTM A194 Gr. 8, threads ASME B1.1 class 2A Studs Nuts miscellaneous Eight Figures (integral) 11.1 20 to 300 (3/4 to 12) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 150 RF ASTM A240 Type 304, ASME B 16.48 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: “T” type filters 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 103 de 214 “Dos Bocas New Refinery, Tabasco” 80 to 300 (3 to 12) Branch Connections Schedule same as the pipe. Weldable ASTM A351 Gr. CF8, seamless, weldable ends. Graph T-A04T3 Branch connections Notes: 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 4.5 5.1 5.3 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.3 8.4 8.6 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer.. The sacrificial thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, fittings and accessories. DN 20 (NPS ¾) is the minimum allowed diameter in pipes. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. The threaded joints must be NPT (ASME B1.20.1) and the thread must be sealed with welding, except where cap plugs are installed. a. In the Sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part, the thickness or Schedule must be equal to the diameter of the pipe of this specification. b. Threaded end Sockets for use of pressure taps / nozzles (pressure transmitters and pressure gauges) and threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap Plugs for ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2) are allowed, as in orifice plate holder flanges, must be sealed with welding after installation. Prohibited the use of pipe connections or field fabricated fittings such as wedge plugs or "fish mouth" and flat caps. All the Branches should be built with factory manufactured accessories. Eccentric reduction with flat face up for pump suction (do not use concentric reduction). a. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The use of integrally reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette.. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline Schedule. Welding neck flanges must have the same Schedule to the pipeline to which they are to be joined.. The orifice plate holder flanges and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding For long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 gate valves (NPS 2) with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument such as magnetic and optical level indicators, level transmitters. The check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or bipartition disc type installed between flanges. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.20 8.21 9.1 11.1 HEAD DIAMETERS 12.1 Rev. 0 Sheet 104 de 214 “Dos Bocas New Refinery, Tabasco” Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service.. For use on long neck flanges and hole plate holder flanges. The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters, filters that use filter elements of cartridges and all that equipment that are required to isolate by frequent maintenance, must have permanent reversible figures eight. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must be included, additional to valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 8 10 12 14 16 18 20 24 NPS (in) DM (mm) TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC TR = Reduced "T wi th bevel ed ends . Stra i ght "T" + Reduction or, Reduced "T" + Reduction. TC ABN TRC = Stra i ght "T" + Concentri c Reduction T W = Wel dol et T ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pete"+ va l ve a s a n T option to the "Ni pol et" or, "Ni ppl e Pi pete", Sockol et + Ni ppl e * ** * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns erts or wi th rei nforcement pl a tes , T T OR TR T W or 1/16" Ga p Option 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 connections (Stra i ght T, Reduced T, Stra i ght T + Reductions ) or, ful l y rei nforced T connectors (Wel dol et, Ni pol et or Ni ppl e Pi pette) s houl d i nva ri a bl y be us ed. T T TRC RC T T 14 16 18 20 24 100 150 200 250 300 350 400 450 500 600 BRANCH DIAMETERS GRAPH T-A04T3 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Components Piping Material Specification Pressure and Temperature Limits 1370 kPa@ 90°C See Note 1.1 Material HDPE Valve See Note 1.2 Thermal Treatment and Efforts Internals Relief N.A. Allowable Corrosion: 0 mm (0,00 in) Sheet 105 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Potable water (underground) Rev. 0 Notes Diameter DN (NPS) 2.2 2.5 2.10 2.11 80 to 600 (3 to 24) Thickness (in) or Minimum Schedule / Class Ends T-A04T8 RT N.A. NDT Additional N.A. Class 150 FF Face Observations: To join by the electrofusion and / or thermo-fusion process. Description Pipeline Pipe Connections 90° Elbow 45° Elbow Straight “T” Concentric Reduction Socket Reduction Reduced “T” or fabricated from pipe + saddle. 80 to 200 (3 to 8) 250 to 600 (10 to 24) 80 to 200 (3 to 8) 250 to 600 (10 to 24) 90° Elbow 45° Elbow Straight “T” Reduced “T” Concentric Reduction. Transition Nipple 200 200 250 to 900 (10 to 24) 200 100 to 600 (4 to 24) 200 3.2 3.3 3.8 80 to 600 (3 to 24) 200 3.6 80 to 600 (3 to 24) 200 50 to 300 (2 to 12) 200 80 to 600 (3 to 24) 200 Reducing Saddle Electrofusion Coupling RD 9 Cap Plug Flat Flat HDPE PE 4710/3408, ASTM D 3350 Classification of cell PE 345464-C / 445574-C, Approval AWW C901, AWWA C906, NSF61, ASTM D3035 / ASTM F714. HDPE PE 4710/3408, ASTM D 3350 Cell Classification PE 345464-C / 445574-C, Approval AWW C901, AWWA C906, NSF61, ASTM D3035 / ASTM F714. From 3 to 8 in: one piece, 10 to 24 in: at least in three segments. HDPE PE 4710/3408, ASTM D 3350 Classification of cell PE 345464-C / 445574-C, Flat Approval AWW C901, AWWA C906, NSF61, ASTM D3035 / ASTM F714. HDPE PE 4710/3408, ASTM D 3350 Classification of cell PE 345464-C / 445574-C, Insert Type Approval AWW C901, AWWA C906, NSF61, ASTM D3035 / ASTM F714. HDPE PE 4710/3408, ASTM D 3350 Cell Classification PE 345464-C / 445574-C, AWWA Approval C901, NSF61, ASTM D3035 / ASTM F714. HDPE PE 4710/3408, ASTM D 3350 Cell Classification, PE 345464-C / 445574-C, FM Insert Type Approval - 1613 CLASS 200, ASTM D3035 / ASTM F714, ASTM F1055, AWWA C906, DIN 16 963, Part 5 & Part 7, and also EN 1555-3 & 4; EN 12201-3 & 4. HDPE - HDPE PE 4710/3408, ASTM D 3350 Cell Flat / CS Classification PE 345464-C / 445574-C, ASTM – Beveled D3035 / ASTM F714. to cut Insert Type PEAD PE 4710/3408, ASTM D 3350 Cell (socket) / Flat Classification PE 345464-C / 445574-C, AWWA Approval C901, NSF61, ASTM D3035 / ASTM ends F714. Insert Type Flanges Long Neck Flange Adapter 4.1 4.3 4.4 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. F.F. HDPE PE 4710/3408, ASTM D 3350 PE cell classification 345464-C / 445574-C, AWWA approval C901, NSF61, ASTM D3035 / ASTM Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 106 de 214 “Dos Bocas New Refinery, Tabasco” F714. Metal counter flange Gaskets Gaskets Bolts Bolts 5.1 5.2 Nuts 5.1 Branch Connections 80 to 600 (3 to 24) 200 F.F. 316 Stainless Steel, ASTM 351 CF8M ASME B 16.5 Class 150. 80 to 600 (3 to 24) 150 F.F. PTFE 3,2 mm (1/8 in) thickness. F.F 80 to 600 (3 to 24) 80 to 600 (3 to 24) 11.1 ASTM A193 Gr. B7, Threaded ASME B1.1 class 2A, ASTM A194 Gr. 2H, ASME B1.1 class 2A, See Graph T-A04T8 of Branch Connections included in this pipe specification. Notes: 1.1 1.2 1.3 2.2 2.5 2.10 2.11 3.2 3.3 3.6 3.8 4.1 4.3 4.4 5.1 5.2 11.1 For the Service Operating Limits Conditions and Pressure and Temperature Limits, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. Pipe, fittings and fittings must comply with Factory Mutual Class 1613 approval.. The personnel who make the connections between pipes and polyethylene connections must be trained and validated by the manufacturer and / or authorized representative of the electrofusion components. In the case of thermo-fusion, the personnel performing the thermo-fusion must prove their training by the manufacturer of thermo-fusion equipment. For this service, this Specification of Materials for Pipeline, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor. This Specification should be worked with paragraph 8.1.1.8 of this TS. The joining method for pipes and connections must be electrofusion and comply with ASTM F 1290 and in the same way the Thermo-fusion method must be in accordance with ASTM. The installation method of the HDPE pipe must be in accordance with ASTM D 2321. The pipe must comply with NMX-E-018-SCFI-2002. Pipe manufactured by extrusion process, the pipe manufacturer must be integrated with the resin manufacturer in order to ensure complete traceability of the pipe and the resin with which it was manufactured.. The equipment and connections / couplings for the electrofusion joints must be from the same manufacturer. The electrofusion equipment must have traceability and documentation functions, and GPS traceability for the location of the junction.. Electrofusion couplings must exceed the insertion length established in standards EN 1555-3 and EN 12201-3 in order to ensure the integrity of the electrofusion joint.. The transition of the HDPE-CS pipe must be horizontal and underground, to protect the HDPE from fire or mechanical damage. In order to ensure the integrity of the joint, the electrical resistance in the electrofusion couplings must be superficial (exposed) and not immersed in the coupling plastic. The dimensions of the flanges must be such that they allow coupling to ASME B16.5 flanges. When the HDPE flange alternative is used, these must be housed in sectional valve registers constructed of concrete and metal or fiberglass cover, with sufficient space to allow maneuvering for installation and tightening of the studs 70 cm of clear clearance between the tangent of the flange and the walls of the register, 2 times the length of the stud between the external and the register to allow the entry and exit of the stud and with 30 cm of the lower part of the flange to the floor, the cover must rest on the walls that must protrude from the floor so as not to allow the ingress of water to the register, the indicated dimensions are minimum values. When HDPE flanges are used in sectioning valves, each valve must be supported within the register so as not to transmit stress to the plastic material caused by the weight of the valve or by efforts transmitted by the opening and closing of the valve. The tightening torque of the flange hardware must be based on data from the flange manufacturer. The length of the studs should be such that the tip length at each end is not covered by the nuts and protrude at least two threads of the thread. Graph T-A04T8 for Head-Branch Connection indicates the recommended and minimum by design. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 107 de 214 “Dos Bocas New Refinery, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Service: Diesel, Component Sheet 108 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 1.6 mm (0.0625 in) See Note 1.2 See Notes Rev. 0 Pressure and Temperature Limits 840 kpa@ 350°C See Note 1.1 Material: CS Valve Thermal Treatment and Efforts Internals Relief N.A. Trim 5 Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class T-A05T1 RT 10 % NDT 10 % Class 150 RF Face Welding Box welding in DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger. Ends Description Piping 2.1 Pipe 2.2 2.3 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 650 to 900 (26 to 36) 80 Flat Standard Beveled ASTM A106 Gr. B To be calculated by Contractor Beveled ASTM A672 Gr. C60 (ASTM Plate A516 Gr. 60), Class 12, with seams Straight longitudinal, EFW, Ex = 1.0 Nipples Flat / Threaded Flat / Flat Nipple (in line) 3.1 20 to 50 (3/4 to 2) 80 Socket conc. Socket exc. 3.2 20 to 80 (3/4 to 3) Schedule same as the pipe. 20 to 50 (3/4 to 2) 3000 Welding Box ASTM A105, ASME B16.11 3000 Threaded ASTM A105, ASME B16.11, thread ASME B1.20.1 Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Coupling Reduced Coupling Cap Plug Solid Bar Plug Street Elbow Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction Cap Plug 4.1 4.2 20 to 50 (3/4 to 2) 4.5 20 to 50 (3/4 to 2) 4.5 20 to 50 (3/4 to 2) 5.1 80 to 600 (3 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A106 Gr. B Thread / Bevel ASTM A234 Gr. WPB, MSS SP-95 Flat / Bevel Threaded ASTM A105, ASME B16.11, thread ASME B1.20.1 3000 Threaded ASTM A105, ASME B16.11, threads (female - male ASME B1.20.1) Schedule same as the pipe. Beveled ASTM A234 Gr. WPB, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 109 de 214 “Dos Bocas New Refinery, Tabasco” Elbow 90 ° long radius 45 ° Elbow Straight “T” 5.1 650 to 900 Reduced “T” 5.2 (26 to 36) Concentric Reduction Eccentric Reduction Cap Plug Integrally Reinforced Connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) Schedule same as the pipe. Beveled ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex = 1.0, ASME B16.9 3000 Threaded ASTM A105, MSS SP-97 6.1 6.3 20 to 50 (3/4 to 2) 3000 Welding Box ASTM A105, MSS SP-97 Lateral Outlet 6.1 6.3 20 to 50 (3/4 to 2) 3000 Welding Box ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Butt Weld Outlet 6.1 Schedule same as the pipe. Beveled ASTM A105, MSS SP-97 Nipple Outlet o Nipple pipette Flanges Welding Box Flanges Welding Neck Flanges Welding Neck Flanges 6.1 6.3 3000 Flat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 150 RF ASTM A105 ASME B16.5 150 RF 150 RF 150 RF ASTM A105 ASME B16.5. 150 RF ASTM A105 ASME B16.47TO(MSS-SP44). Socket Weld Outlet 7.1 7.2 7.2 Blind Flanges Blind Flanges Orifice Plates Holder Flanges 80 to 350 (3 to 14) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 650 to 750 (26 to 36) 20 to 600 (3/4 to 24) 650 to 900 (26 to 36) ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A105 ASME B16.47A (MSS-SP44), Schedule and bore equal to that of the pipe. 7.3 50 to 600 (2 to 24) 300 RF ASTM A105, ASME B16.36, weldable neck, bore equal to the inside diameter of the pipe. Long Neck Flanges Valves 7.4 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.5. Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Welding Box Gate Valves Gate Valves 8.1 8.3 80 to 600 (3 to 24) 150 RF 8.1 650 to 900 (26 to 36) 150 RF 8.2 80 to 600 (3 to 24) 150 RF Gate Valves Single expansion, (double disc) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, Trim 5, OS&Y, ISO 15761, fixed handwheel, ascending stem, bolted bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, fixed handwheel, rising stem, flanged bonnet, solid or flexile gate for clean oils. ASTM A216 Gr. WCB, Trim 5, parallel seats, protruding rod, outer thread and yoke, bolted bonnet, operated by handwheel, ISO 10434. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A05T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate Valves double expansion 80 to 900 (3 to 36) 150 RF Gate Valves Solid sliding parallel faces 8.2 80 to 900 (3 to 36) 150 RF Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Welding Box Globe Valves 8.1 80 to 300 (3 to 12) 150 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding Box Check Valves 8.1 8.4 8.6 80 to 600 (3 to 24) 150 RF 150 RF 150 RF Butterfly Valves 8.1 8.2 8.5 8.1, 8.6 8.20 8.21 Rev. 0 Sheet 110 de 214 “Dos Bocas New Refinery, Tabasco” 8.2 Ball Valves Trunion mounted ET-032-PEMEX-2019 18/03/2019 80 to 900 (3 to 36) 80 to 600 (3 to 24) ASTM A216 Gr. WCB, full pass, design requirements, materials, gate coatings, seats and stem and gear operator tests and documentation based on ET-211-PEMEX-2019.. ASTM A216 Gr. WCB, full pass, design requirements, materials, seat insert, hatch covers, seats and stem and gear operator tests and documentation based on ET-211-PEMEX2019.. ASTM A105, Trim 5, OS&Y, ISO 15761, handwheel and rising stem, screwed bonnet. ASTM A216 Gr. WCB, Trim 5 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet. ASTM A105, Trim 5, ISO 15761, ball or piston type for working horizontally / vertically, screwed cover. ASTM A216 Gr. WCB, Trim 5, API STD 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc.. ASTM A105 or ASTM A216 Gr. WCB, designed, manufactured and tested according to ISO 14313 and requirements of ET-211-PEMEX2019, fireproof API SPC 6FA, ISO 10497, full step, bolted or welded body, soft seal, with limits for seat temperature... ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metalmetal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204- PEMEX2019.. Gaskets 20 to 600 (3/4 to 24) Gaskets Gaskets Gaskets 9.1 150 RF 650 to 900 (26 to 36) 150 RF 25 to 600 (1 to 24) 300 For orifice pate holder flanges RF Bolts Studs Nuts Miscellaneous Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for ASME B16.47A flanges (MSS-SP44), bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of Steel Type 304 stainless, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe. ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A07T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Eight Figures (integral) Eight Figures (blind joint and spacer separated) 12.1 “Y” Type filters 12.1 Sheet 111 de 214 “Dos Bocas New Refinery, Tabasco” 20 to 300 (3/4 to 12) “T” Type filters Rev. 0 150 RF ASTM A515 Gr. 70, ASME B 16.48 350 to 900 (14 to 36) 150 RF ASTM A515 Gr. 70, ASME B 16.48 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Schedule same as the pipe. Weldable ASTM A234 Gr. WPB, S/C 600 Welding Box ASTM A105, ends ASME B16.11 Branch Connections Graph T-A05T1 Branch Connections Notes: The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in the ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure 1.1 and temperature restrictions recommended by the manufacturer should be consulted. The sacrificial thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this 1.2 specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. 2.1 In pipes, DN 20 (NPS 3/4) is the minimum diameter allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. 2.2 b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 2.3 percent radiographed. 3.1 Threaded joints must be NPT (ASME B1.20.1) and the tread must be sealed with welding, except where cap plugs are installed. a. In the sockets the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the 3.2 Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps / nozzles (pressure transmitters and gauges), the threaded joints must be sealed with welding. 4.1 The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. 4.2 Cap Plugs for ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. 4.5 b. Solid bar caps are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal the thread with welding after installation. It is forbidden to use pipe connections or field fabricated fittings such as wedges or “fish mouths” and flat caps. All the 5.1 Branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the 6.1 specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and the tread sealed 6.2 with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds 6.3 should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. 7.1 Welding box flanges must correspond to the Pipeline Schedule. 7.2 Weld neck flanges must have the same pipeline Schedule to which they are to be attached. The orifice plate holder flanges and pipe flanges to which they are to be attached must be of the same bore and thickness. 7.3 Before welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs must be sealed with welding. Long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to relate it to the outer diameter of the 7.4 thermowell and ensure insertion, the minimum allowed Class is 300. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5, and the larger ones with ASME B16.47 Series A. 8.1 b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A07T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.2 8.3 8.4 8.5 8.6 8.2 0 8.2 1 9.1 Sheet 112 de 214 “Dos Bocas New Refinery, Tabasco” body. Handwheels of all valves must be solid, hollow handwheels are not allowed. These valves: single expansion gate valve, parallel disc gate (double expansion), sliding (sided) parallel), ball mounted on trunnion and wafer type check valves, are only allowed upon express request of Pemex in the Project or by specification of the Technologist or Licensor. DN 50 gate valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators , level transmitters. The check valves should be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of fluids. a. Ball-type valve mounted on trunnion, energized seats, bidirectional seats, soft seal (nylon or PTFE), Internal: carbon steel sphere with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 stem (UNS G41400), AISI 410SS stainless steel seats, soft seal polyamide (nylon) [120 ° C (248 ° F)] or PTFE 180 ° C (356 ° F). [180 ° C (356 ° F)]. b. Welded body valves must be inspected by 100 percent radiography and / or ultrasound according to ASME Section VIII division 1. c. Valves from DN 50 A DN 100 (NPS 2 to NPS 4) operated by handwheel, in DN 150 (NPS 6) and larger must be supplied with double speed gear operator. The use of ear valves or bipartition disc type installed between flanges is prohibited. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece.. The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and hole plate holder flanges. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must be included in addition to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. HEAD DIAMETERS 12. 1 Rev. 0 DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 650 700 750 800 900 8 10 12 14 16 18 20 24 26 28 30 32 36 NPS (in) DM (mm) TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC TR = Reduced "T" wi th bevel ed ends . Stra i ght "T" + Reducti on or, Reduced "T" + Reducti on. TC ABN T TRC = Stra i ght "T" + Concentri c Reducti on W = Wel dol et T * T ** ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pette"+ va l ve a s a n opti on to the "Ni pol et" or, "Ni ppl e Pi pete", Sockol et + Ni ppl e * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca ti on prohi bi ts ma ki ng di rect i ns erts or wi th T T OR rei nforcement pl a tes , connecti ons s houl d i nva ri a bl y be us ed (Stra i ght "T", Reduced "T", Stra i ght "T + Reducers ) or, i ntegra l l y rei nforced connectors (Wel dol et, Ni ppol et or Ni ppl e Pi pette). T W T T T 1/16" Ga p TR T T or Ni ppol et Opti on T T TRC T T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 BRANCH DIAMETERS GRAPH T-A05T1 - BRANCH CONNNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A07T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Component Sheet 113 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Sour Gas (Partial Pressure of H2S greater to 0.05 Psia). See Notes Rev. 0 T-A07T1 Pressure and Temperature Limits 979 kpa@ 75°C See Note 1.1 Material: CS “Passivated” Thermal Treatment and Valve Internals Efforts Relief YES Trim 12 See Note 1.6 Thickness (in) or Diameter Ends Minimum DN (NPS) Schedule / Class NDT 33 % See Note 6.2 RT 33 % Class 150 RF Face Butt welds DN 25 (NPS 1) and larger Description Piping 120 Pipe 2.2 25 to 50 (1 to 2) 80 to 600 (3 to 24) 80 Beveled ASTM A106- Gr. B Beveled ASTM A106 Gr. B Beveled ASTM A234 Gr. WPB, ASME B16.9 Threaded ASTM A105, ASME B16.11,thread ASME B1.20.1 STD Nipples Nipple Connections Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction Cap Plug 120 5.1 25 to 50 (1 to 2) 25 to 600 (1 to 24) Cap Plug Solid Bar Plug 4.2 25 to 50 4.3 (1 to 2) Integrally Reinforced Connections 25 to 50 Lateral Outlet 6.1 (1 to 2) Butt Weld Outlet 6.1 80 to 250 (3 a 10) Nipple Outlet o Nipple pipette 6.1 25 to 50 (1 to 2) Flanges Welding Neck Flanges Blind Flanges 7.2 25 to 600 (1 to 24) 25 to 600 (1 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule same as the pipe. Schedule same as the pipe. 6000 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4), ISO 15156-2 Schedule same as the pipe. Beveled ASTM A105, MSS SP-97. ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4). 150 RF ASTM A105, ASME B16.5, Schedule and bore same as the pipe. 150 RF ASTM A105, ASME B16.5. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A07T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Orifice Plate Holder Flanges 7.3 Long Neck Flanges 7.4 Rev. 0 Sheet 114 de 214 “Dos Bocas New Refinery, Tabasco” 50 to 600 (2 to 24) 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.36, welding neck, bore same as the pipe. 300 RF ASTM A105, ASME B16.5. Valves Gate Valves 8.1 8.9 25 to 50 (1 to 2) 800 Beveled Gate Valves 8.1 8.3 80 to 600 (3 to 24) 150 RF Globe Valves 8.1 8.9 25 to 50 (1 to 2) 800 Beveled Globe Valves 8.1 80 to 300 (3 to 12) 150 RF Check Valves 8.1 8.4 8.9 25 to 50 (1 to 2) 800 Beveled Check Valves 8.1 8.4 80 to 600 (3 to 24) 150 RF 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 150 RF 25 to 600 (1 to 24) 150 25 to 600 (1 to 24) 300 For Orifice Plate Holder Flanges Butterfly Valves ASTM A105, Trim 12, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate.. ASTM A216 Gr. WCB, Trim 12, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate.. ASTM A105, Trim 12, OS&Y, ISO 15761, handwheel and rising stem, bolted bonnet. ASTM A216 Gr. WCB, Trim 12 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet. ASTM A105, Trim 12, ISO 15761, ball or piston type for horizontal / vertical position, cover screwed. ASTM A216 Gr. WCB, Trim 12, API 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metalmetal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204PEMEX-2019. Gaskets Gaskets 9.1 RF Spiro-metallic, with centering ring (external) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and internal ring of 316 Stainless Steel, ASME B16.20, bore equal to the inside diameter of the pipe. Bolts Studs Nuts Miscellaneous Eight Figures (integral) 25 to 300 (1 to 12) 150 RF ASTM A515 Gr. 70, ASME B 16.48 Eight Figures (blind joint and spacer separated) 350 to 600 (14 to 24) 150 RF ASTM A515 Gr. 70, ASME B 16.48 80 to 600 (3 to 24) Schedule same as the pipe. Beveled “T” Type filters ASTM A193 Gr. B7M, threads ASME B1.1 class 2A. ASTM A194 Gr. 2HM, threads ASME B1.1 class 2B 12.1 Branch Connections ASTM A234 Gr. WPB, S/C Graph T-A07T1 Branch Connections Notes: 1.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 1.2 1.6 2.2 4.2 4.3 5.1 6.1 6.2 7.2 7.3 7.4 8.1 8.3 8.4 8.6 8.9 8.20 8.21 9.1 12.1 120 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 115 de 214 “Dos Bocas New Refinery, Tabasco” In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Thermal Treatment and Efforts Relief in accordance with NACE MR0103, Applies in all welded joints. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. Cap Plug for terminal ends of purges and vents. Welding for all threaded joints. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, welds should be inspected, according to the percentage indicated in the pipe specification. Weld neck flanges must have the same Schedule to the pipeline to which they are to be joined. The orifice plate and holder flange and pipe to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. ). Long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 gate valves (NPS 2) with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. The check valves should be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of fluids. It is forbidden to use ear valves or bipartition disc type installed between flanges. The beveled ends must be of the same Schedule to the pipe, so that they are joined to the same thicknesses. Butterfly valves are for isolation large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box should be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flange. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures, additional to the blocking valves, must be included to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Pipe and nipples must be used in Schedule 160 for threaded connections in NPS 1 to 2. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 116 de 214 “Dos Bocas New Refinery, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Sheet 117 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Piping Material Specification Service: Demineralized water (from demineralization units to deaerator) Pressure and Temperature Limit See Note 1.1 Material: Stainless Steel Type T304 Efforts Relief N.A. Allowable Corrosion: 0 mm (0 in) See Note 1.2 Component Notes Rev. 0 Diameter DN (NPS) Valve Internals Thickness (in) or Minimum Schedule / Class Trim 12 Ends T-A08T3 RT 5% NDT Additional See Note 6.3 (Class 150) RF Face Welding Box welding in DN 50 (NPS 2) and smaller Butt welds DN 80 (NPS 3) and larger Description / Material Piping Pipe Tube 2.1 2.2 2.2 20 to 50 (3/4 to 2) 50 (2) 80 to 300 (3 to 12) 80S Flat 40S 10S Beveled ASTM A312 Gr. TP304, ASME B36.19M, seamless. ASTM A312 Gr. TP304, ASME B36.19M, seamless or with seams, with Ex= 0.85 as minimum. Nipples Nipple (in line) 3.1 20 to 50 (3/4 to 2) Schedule same as the pipe Socket conc. Socket eccentric. 3.2 20 to 50 (3/4 to 2) Schedule same as the pipe 4.1 20 to 50 (3/4 to 2) 3000 Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Plug Street Elbow Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced :T” Cap Plug Conc Reduction eccentric Reduction 4.2 4.5 4.5 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 3000 3000 For welding / thread + welding For welding / thread + welding Welding Box ASTM A312 Gr. TP304, ASME B36.19M, seamless. ASTM A403 Gr. WP304-S, MSS-SP-95 ASTM A182 F304, ASME B16.11 ASTM A182 Gr. F304, ASME B16.11, thread ASME B1.20.1 ASTM A182 Gr. F304, ASME B16.11, thread Threaded ASME B1.20.1 ASTM A182 Gr. F304, ASME B16.11, threads Threaded female – male ASME B1.20.1 Threaded 5.1 80 to 300 (3 to 12) Schedule same as the pipe Beveled ASTM A403 Gr. WP304-S, seamless, ASME B16.9 5.1 5.3 80 to 300 (3 to 12) Schedule same as the pipe Beveled ASTM A403 Gr. WP304-S, seamless, ASME B16.9 Integrally Reinforced Connections Threaded Outlet 6.1 6.2 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 3000 Beveled – ASTM A182 Gr. F304, MSS SP-97 Threaded Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 6.1 6.3 20 to 50 (3/4 to 2) 3000 Lateral Outlet 6.1 6.3 20 to 50 (3/4 to 2) 3000 Butt Weld Outlet 6.1 Nipple Outlet o Nipple pipette Flanges Welding Box Flanges 6.1 6.3 Welding Neck Flanges 7.2 Blind Flanges Orifice Plate Holder Flanges Long Neck Flanges 7.3 7.4 Rev. 0 Sheet 118 de 214 “Dos Bocas New Refinery, Tabasco” Socket Weld Outlet 7.1 ET-032-PEMEX-2019 18/03/2019 80 to 250 (3 to 10) 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) 80 to 300 (3 to 12) 20 to 300 (3/4 to 12) 50 to 300 (2 to 12) 25 to50 (1 to 2) Beveled – Welding Box Beveled – Welding Box ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 10S Beveled ASTM A182 Gr. F304, MSS SP-97 3000 Beveled Flat ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 150 RF 150 RF 150 RF 300 RF 300 RF ASTM A182 Gr. F304, ASME B16.5 Schedule same as the pipe ASTM A182 Gr. F304, ASME B16.5, Schedule and bore same as the pipe ASTM A182 Gr. F304, ASME B16.5. ASTM A182 Gr. F304, ASME B16.36, welding neck, bore same as the pipe ASTM A182 Gr. F304, ASME B16.5. Valves Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 8.3 80 to 300 (3 to 12) 150 Globe Valves 8.1 80 to 300 (3 to 12) 150 Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Check Valves 8.1 8.4 80 to 300 (3 to 12) 150 8.1 8.6 8.20 8.21 80 to 300 (3 to 12) 150 Butterfly Valves ASTM A182 Gr. F304, Trim 12, OS&Y, ISO 15761, Fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A351 Gr. CF8, API STD 603, Trim 12 conforming to ISO 10434, OS&Y, fixed RF handwheel, rising stem, flanged bonnet, flexible wedge. ASTM A351 Gr. CF8, ASME B16.34, Trim 12 conforming to API STD 623, OS&Y, RF handwheel and rising stem, flanged bonnet. ASTM A182 Gr. F304, Trim 12, ISO 15761, Welding Box ball or piston type to work horizontally / vertically, screwed cover. ASTM A351 Gr. CF8, API STD 594 type B, Trim 12, flanged cover, swing type and stop RF integrated to the body that limits the opening of the disc. ASTM A351 Gr. CF8, API STD 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, RF fireproof ISO 10497. Body flanged The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX-2012.. Welding Box Gaskets Gasket Gasket 9.1 20 to 300 (3/4 to 12) 150 RF 25 to 300 (1 to 12) 300 RF Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Spiro-metallic, with centering ring (external) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring ASTM A240 type 304, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe.. Spiro-metallic, with centering ring (external) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding belt and inner ring ASTM A240 type 304, ASME B16.20 for ASME B16.5 flanges, bore equal Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 119 de 214 “Dos Bocas New Refinery, Tabasco” to the inside diameter of the pipe. Bolts ASTM A193 Gr. B8 Class 2, threads ASME B1.1 class 2A ASTM A194 Gr. 8, threads ASME B1.1 class 2A Bolts Nuts Miscellaneous Eight Figures (integral) “T” Type filters 11.1 12.1 20 to 300 (3/4 to 12) 80 to 300 (3 to 12) Branch Connections 150 RF Schedule same as the pipe Weldable ASTM A240 Type 304, ASME B 16.48 ASTM A351 Gr. CF8, seamless, weldable ends. Graph T-A08T3 Branch Connections Notes: 1.1 1.2 2.1 2.2 3.1 3.2 4.1 4.2 4.5 5.1 5.3 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see PMS index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The sacrificial thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, connections and fittings. DN 20 (NPS ¾) is the minimum allowed in pipes. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers, the minimum acceptable length of the pipe is 12 m. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In the Sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part, the thickness or Schedule must be equal to the diameter of the pipe of this specification. b. Threaded end Sockets for use of pressure taps / nozzles (pressure transmitters and pressure gauges) and threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap Plug for ends of purges and vents.. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2) are allowed, as in orifice plate holder flanges, seal with welding after installation. The use of pipe connections or field fabricated fittings such as wedge plugs or "fish mouth" and flat caps is prohibited. All branches must be built with factory manufactured accessories. Eccentric reduction with flat face, facing up for pump suction (do not use concentric reduction). a. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the Branch. The use of the integrally reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and venting that is required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, welding box welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline schedule. Weld neck flanges must have the same pipeline Schedule to which they are to be joined. The orifice plate holder flanges and pipe to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.3 8.4 8.6 8.20 8.21 9.1 11.1 HEAD DIAMETERS 12.1 Rev. 0 Sheet 120 de 214 “Dos Bocas New Refinery, Tabasco” on the valve body: identification number, types of gasket in bonnet and in packing boxes. d. All valve hardware must be of the proper specification to the valve body material. e. Handwheels of all valves must be solid, hollow handwheels are not allowed DN 50 gate valves (NPS 2) with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. The check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or bipartition disc type installed between flanges. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters, filters that use filter elements of cartridges and all that equipment that are required to isolate by frequent maintenance, must have permanent reversible eight figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures, additional to blocking valves, must be included to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 8 10 12 14 16 18 20 24 NPS (in) DM (mm) TC - Welding Box "T" T TRC= Welding Box Reduced "T" T T = Straight "T" with beveled ends TR T TR = Reduced "T with beveled ends. Straight "T" + Reduction or, Reduced "T" + Reduction. T ABN TRC = Straight "T" + Concentric Reduction T W = Weldolet T ABN = Connector Integrally Reinforced "Nipolet" or "Nipple Pipete"+ valve as an T option to the "Nipolet" or, "Nipple Pipete", use Sockolet + Nipple. * ** * All branches must be built with factory manufactured accessories ** This specification prohibits making direct inserts or with reinforcement plates, T T OR TR T W or 1/16" Gap Option 4 6 8 10 12 connections (Straight T, Reduced T, Straight T + Reductions) or, fully reinforced T connectors (Weldolet, Nipolet or Nipple Pipette) should invariably be used. T T TRC T T 3/4 1 1 1/2 2 3 14 16 18 20 24 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 BRANCH DIAMETERS GRAPH T-A08T3 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Pressure and Temperature Limits Service: Rich Amina / Spent Amina Component Sheet 121 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 1830 kpa@ 80°C See Note 1.1 Material: CS “Passivated” Thermal Treatment and Efforts Relief Yes, See Note 1.6 Notes Diameter DN (NPS) Valve Internals Trim 16 Thickness (in) or Minimum Schedule / Class Ends T-A09T1 RT 20 % NDT 33 % Class 150 RF Face Butt welds for all diameters, except where indicated Description Piping 120 Pipe 2.2 20 to 50 (3/4 to 2) 80 to 450 (3 to 18) 80 Beveled Standard Beveled Schedule same as the pipe Beveled ASTM A106- Gr. B Nipples Nipple Connections 90 ° Elbow long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction Cap Plug Cap Plug Solid Bar Plug 3.1 20 to 50 (3/4 to 2) Beveled 4.1, 5.1 20 to 450 (3/4 to 18) Schedule same as the pipe 4.2 4.3 20 to 50 (3/4 to 2) 6000 Threaded ASTM A105, ASME B16.11, thread ASME B1.20.1. 600 0 Threaded ASTM A105, MSS SP-97. Integrally Reinforced Connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) Lateral Outlet 6.1 6.3 Butt Weld Outlet 6.1 Nipple Outlet o Nipple pipette Flanges Welding Neck Flanges 6.1 6.3 7.2 Blind Flanges Orifice Plates Holder Flanges Long Neck Flanges ASTM A106 Gr. B 7.3 7.4 20 to 50 (3/4 to 2) 80 to 200 (3 to 8) 20 to 50 (3/4 to 2) 20 to 450 (3/4 to 18) 20 to 450 (3/4 to 18) 50 to 450 (2 to 18) 25 to 50 (1 to 2) ASTM A234 Gr. WPB, seamless, ASME B16.9. Beveled Schedule same as the pipe ASTM A105, MSS SP-97, ASMEB31.3 (302.2, 304.3, 326, 328.5.4). ASTM A105, MSS SP-97. ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4). ASTM A105, ASME B16.5, schedule and bore same as the pipe. ASTM A105, ASME B16.5 150 RF 150 RF 300 RF ASTM A105, ASME B16.36, welding neck,, bore same as the pipe 300 RF ASTM A105, ASME B16.5 Valves Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Sheet 122 de 214 “Dos Bocas New Refinery, Tabasco” Gate Valves 8.1, 8.9 20 to 50 (3/4 to 2) 800 Beveled Gate Valves 8.1 8.3 80 to 450 (3 to 18) 150 RF Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Beveled Globe Valves 8.1 80 to 300 (3 to 12) 150 RF Check Valves 8.1 8.4 8.9 20 to 50 (3/4 to 2) 150 Beveled Check Valves 8.1 8.4 80 to 450 (3 to 18) 150 RF 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 150 RF 20 to 450 (3/4 to 18) 150 RF 20 to 450 (3/4 to 18) 300 For Orifice Plate Holder Flanges Butterfly Valves Rev. 0 ASTM A105, Trim 16, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate.. ASTM A216 Gr. WCB, Trim 16, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate.. ASTM A105, Trim 16, OS&Y, ISO 15761, handwheel and rising stem, screwed bonnet. ASTM A216 Gr. WCB, Trim 16, conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet.. ASTM A105, Trim 16, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover. ASTM A216 Gr. WCB, Trim 16, API 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc.. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metalmetal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204PEMEX-2019.. Gaskets Gaskets 9.1 RF Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, bore equal to the inside diameter of the pipe.. ASTM A193 Gr. B7M, threads ASME B1.1 class 2A. ASTM A194 Gr. 2HM, threads ASME B1.1 class 2B. Nuts Miscellaneous Eight Figure (integral) Eight Figure (blind joint and spacer separated) “T” Type filters “Y” Type filters 20 to 300 (3/4 to 12) 12.1 12.1 350 to 450 (14 to 18) 80 to 450 (3 to 18) 20 to 50 (3/4 to 2) Branch Connections 150 RF ASTM A515 Gr. 70, ASME B 16.48 150 RF ASTM A515 Gr. 70, ASME B 16.48 Schedule same as the pipe Beveled ASTM A234 Gr. WPB, seamless. 6000 Beveled ASTM A105, ends ASME B16.11. Graph T-A09T1 Branch Connections Notes: 1.1 1.2 1.6 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. The sacrificial thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Thermal Treatment and Efforts Relief of stresses: API RP 945 (amines); MR0103 (sour water), applies to all welded joints. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 2.2 4.1 4.2 4.3 5.1 6.1 6.2 6.3 7.2 7.3 7.4 8.1 8.3 8.4 8.6 8.20 8.21 9.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 123 de 214 “Dos Bocas New Refinery, Tabasco” a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers, the minimum acceptable length of the pipe is 12 m. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap Plugs for ends of purges and vents. All threaded joints must be sealed with welding. It is forbidden to use pipe connections or field fabricated fittings such as wedges or "fish mouths" and flat caps. All the branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, welds should be inspected according to the percentage indicated in the pipe specification. Weld neck flanges must be of the same pipeline Schedule to which they are to be attached. The orifice plate holder flanges and pipe flanges to which they will be attached must be of the same bore and thickness. Before welding, the flange must be aligned to the tube, no steps should be left. After welding, rectify the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. For long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. The check valves must be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of fluids. It is forbidden to use ear valves or bipartition disc type installed between flanges. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box should be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must be included, additional to the blocking valves to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 8 10 12 14 16 18 NPS (in) DM (mm) ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 124 de 214 “Dos Bocas New Refinery, Tabasco” TR = Reduced "T" wi th bevel ed ends . T T = Stra i ght "T" wi th bevel ed ends T TRC= Reduced "T" wi th bevel ed ends . Stra i ght "T" + Reduction or, Reduced "T" + Reduction TRC T W = Wel dol et T ABN ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pette"+ va l ve a s a n option to the "Ni pol et" or, "Ni ppl e Pi pete", us e wel dol et + Ni ppl e. T * ** T * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns erts or wi th T W TR rei nforcement pl a tes , connections s houl d i nva ri a bl y be us ed (Stra i ght "T", Reduced "T", Stra i ght "T + Reducers ) or, i ntegra l l y rei nforced connectors (Wel dol et, Ni ppol et or Ni ppl e Pi pette). T T T T or T TRC 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 T 16 18 100 150 200 250 300 350 400 450 BRANCH DIAMETERS GRAPH T-A09T1 - BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion 1.6 mm (0.0625 in) See Note 1.2 Component Sheet 125 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Wet drain, Liquid drain (noncorrosive hydrocarbons) T-A12T1 Pressure and Temperature Limits 840 kPa@ 350°C See Note 1.1 Diameter DN (NPS) RT 20 % Valve Internals Trim 5 Material: CS. See Notes Rev. 0 Thickness (in) or Minimum Schedule / Class Ends NDT 20 % See Note 6.3 Class 150 RF Face Welding Box welding in DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger Description Piping 2.1 Pipe 2.2 20 to50 (3/4 to2) 80 to600 (3 to24) 80 Flat ASTM A106 Gr. B Standard Beveled 2.2 2.3 650 to1500 (26 to60) To be calculated by Contractor 3.1 20 to50 (3/4 to2) 80 3.2 20 to50 (3/4 to2) Schedule same as the pipe 20 to50 (3/4 to2) 3000 20 to50 (3/4 to2) 3000 Threaded Schedule same as the pipe Beveled ASTM A672 Gr. B60 (Plate ASTM A515 Gr. 60), Class 12, with seams longitudinal straight, EFW, RT 100%, Ex = 1.0 Nipples Nipple Socket conc. Socket eccentric. Connections 90 ° elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Plug Street Elbow 4.1 4.5 4.5 5.1 2.3 5.1 2.3 Lateral Branch to 45 ° Seamless Lateral” 80 to600 (3 to24) 650 to1200 (26 to48) 5.1 2.3 1300 to1500 (52 to60) 80 to600 (3 to24) 650 to1200 (26 to48) 5.1 2.3 1300 to1500 (52 to60) 5.1 5.5 80 to 450 (3 to 18) 5.1 45° Elbow Thread / Bevel ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 Flat / Bevel Welding Box ASTM A105, ASME B16.11 4.2 5.1 90° Elbow long radius Flat / Thread Flat / Flat Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Beveled Beveled Beveled Beveled ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A234 Gr. WPB, ASME B16.9 ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex= 1.0, ASME B16.9 WPHY-42 with seams longitudinal straight MSS SP-75 ASTM A234 Gr. WPB, ASME B16.9 ASTM A234 Gr. WPB-W, with seams longitudinal straight, Ex= 1.0, ASME B16.9 WPHY-42 with seams longitudinal straight MSS SP-75 ASTM A234 Gr WPB, with beveled end with thickness equal to the pipeline schedule. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Lateral Branch to 45 ° Reduced “Lateral Seamless Reduction” 5.1 5.5 Rev. 0 Sheet 126 de 214 “Dos Bocas New Refinery, Tabasco” 80 to 400 (3 to 16) 80 to 600 (3 to 24) Concentric 5.1 650 to 1200 2.3 (26 to 48) Reduction 5.1 1300 to 2.3 1500 (52 to 60) 80 to 600 5.1 (3 to 24) Eccentric 650 to 1200 (26 to 48) Reduction 5.1 2.3 1300 to 1500 (52 to 60) 80 to 600 5.1 (3 to 24) 650 to 1200 Cap Plug 5.1 (26 to 48) 5.1 1300 to 2.3 1500 (52 to 60) Integrally Reinforced Connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) 6.1 20 to 50 Lateral Outlet 6.3 (3/4 to 2) 80 to 450 Lateral 6.1 (3 to 18) 6.1 20 to 50 Nipple Outlet o 6.3 (3/4 to 2) Nipple pipette Flanges Welding Box 20 to 50 7.1 Flanges (3/4 to 2) 80 to 600 (3 to 24) Welding Neck 7.2 Flanges 650 to 1500 (26 to 60) 20 to 600 (3/4 to 24) Blind Flanges 650 to 1500 (26 to 60) Long Neck 25 to 50 7.4 (1 to 2) Flanges Valves 5.1 Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Schedule same as the pipe Beveled Beveled ASTM A234 Gr. WPB, ASME B16.9 Beveled ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex= 1.0, ASME B16.9 WPHY-42 with seams longitudinal straight, MSS SP-75 Beveled ASTM A234 Gr. WPB, ASME B16.9 Beveled ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex= 1.0, ASME B16.9 WPHY-42 with seams longitudinal straight MSS SP-75 Beveled 3000 WPHY-42 with seams longitudinal straight MSS SP-75 Threaded ASTM A105, MSS SP-97 Welding Box ASTM A105, manufactured in one-piece ASME B31.3 (302.2, 304.3, 326, 328.5.4). ASTM A105, manufactured in one-piece ASME B31.3 (302.2, 304.3, 326, 328.5.4). ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Schedule same as the pipe Beveled 3000 Flat 150 RF 150 RF ASTM A105 ASME B16.5, Schedule 80 ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A105 ASME B16.47A (MSS-SP44), Schedule & bore equal to that of the pipe. ASTM A105 ASME B16.5. 150 RF ASTM A105 ASME B16.47TO(MSS-SP44) 300 RF Gate Valves 8.1 8.13 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 8.3, 8.13 80 to 600 (3 to 24) 150 RF Gate Valves 8.1 8.13 650 to 900 (26 to 36) 150 RF Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A234 Gr. WPB, ASME B16.9 ASTM A234 Gr. WPBW, with seams longitudinal straight, Ex= 1.0, ASME B16.9 Schedule same as the pipe 3000 ASTM A234 Gr. WPB, with beveled end with thickness equal to the pipeline Schedule. Welding Box ASTM A105, ASME B16.5. ASTM A105, Trim 5, OS&Y, ISO 15761, fixed handwheel, ascending stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 5, OS&Y, ISO 10434, fixed handwheel, rising stem, flanged bonnet, solid or flexible gate. ASTM A216 Gr. WCB, Trim 5 (see ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, fixed handwheel, rising stem, Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Butterfly Valves 8.1, 8.6 8.20 8.21 8.30 8.31 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 127 de 214 “Dos Bocas New Refinery, Tabasco” 80 to 600 (3 to 24) 150 RF flanged bonnet, flexible wedge. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX-2019. Gaskets Gaskets 20 to 600 (3/4 to 24) 150 RF Gaskets 650 to 1500 (26 to 60) 150 RF 25 to 50 (1 to 2) 300 RF Gaskets 9.1 Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to diameter inside the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20, for ASME B16.47A flanges (MSS-SP44), bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to diameter inside the pipe. ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Nuts Miscellaneous Eight Figures (integral) Figures eight (blind joint and spacer separated) 20 to 300 (3/4 to 12) 150 RF ASTM A515 Gr. 70, ASME B 16.48 350 to 900 (14 to 36) 150 RF ASTM A515 Gr. 70, ASME B 16.48 Branch Connections Graph T-A12T1 Branch Connections Notes: 1.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. 1.2 In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. 2.1 In pipes, DN 20 (NPS 3/4) this is the minimum diameter allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length is 12 m.. All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed.. 2.2 2.3 3.1 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 3.2 4.1 4.2 4.5 5.1 5.5 6.1 6.2 6.3 7.1 7.2 7.4 8.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 128 de 214 “Dos Bocas New Refinery, Tabasco” a. In the sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap Plug for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections or field fabricated, fittings, such as wedges or “fish mouths” and flat caps. All branches must be built with factory manufactured accessories. Head diameter and branch, Schedule or thickness of head and Branch must be specified. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic test or pneumatic Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, the Welding Box welds must be inspected according to the percentage indicated in the pipe specification. Welding box flanges must be bore of the pipe to which they will be attached. Weld neck flanges must have the same pipeline Schedule to which they are to be attached. Long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. 8.21 d. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 Gate Valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. It is forbidden to use ear valves or bipartition disc type installed between flanges.. The valves must be installed with the stem in a horizontal position, so that in case of falling of the disc does not disable the safety valve or the vent head. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece.. The packing of the packing box should be graphite for cryogenic and fire-resistant service. 8.30 The blocking valves before and after the pressure relief valve must be full-pass according with API RP 520 Part II. 8.31 9.1 For venting systems, when using triple eccentricity butterfly valve, the disk-stem connection must be by means of wedges or grooves or a system that prevents the separation of the disk from the stem. For use on long neck flanges and orifice plate holder flanges. 8.3 8.6 8.13 8.20 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1000 1050 1150 1200 1300 1400 1500 Rev. 0 Sheet 129 de 214 “Dos Bocas New Refinery, Tabasco” NPS (in) 3/4 TC 1 TC 1 1/2 TRC TC 2 TC 3 DL 4 DLR DL 6 * DLR DL 8 LC ** DL 10 DLR DL 12 DL 14 16 18 20 24 26 28 30 LB 32 36 40 42 46 48 52 56 60 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 12 DM 20 25 40 50 80 100 150 200 250 300 (mm) TC - Wel di ng Box "T" TRC= Wel di ng Box Reduced "T" LC = Integra l l y Rei nforced Connection 45° (La trol et or equi va l ent) wel di ng box ends . LB = Integra l l y Rei nforced Connection 45° (La trol et or equi va l ent) bevel ed ends . DL = 45° La tera l bra nch (s ea ml es s l a tera l or equi va l ent), bevel ed ends . DLR = 45° La tera l bra nch (s ea ml es s l a tera l reducer or equi va l ent), bevel ed ends . E = Ins ert + envel ope. * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns ets or wi th rei nforcement pl a tes , i nva ri a bl y connections mus t be us ed for l a tera l deri va tions a nd for bra nches of NPS 20 a nd l a rger wi th di rect i ns ert + envel ope. DL DL DL E = Direct Insert Envelope Envelope of the same thickness as the venting head 45° Venting Head 26 28 30 32 36 350 400 450 500 600 650 14 16 18 20 24 700 750 800 900 1000 1050 1150 1200 1300 1400 1500 40 42 46 48 52 56 60 BRANCH DIAMETERS GRAPH T-A12T1 - BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Allowable Corrosion: 0 mm (0”) Component Pressure and Temperature Limits 1896 kpa@ 38 °C Valve Internals Trim 12 Material: Stainless Steel TP 304L Efforts Relief: N.A. See Notes Sheet 130 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installation Service: Breathing Air Rev. 0 Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class T-A12T3 R T 1 0 % NDT 10%. See Note 6.3 Class 150 RF Face All the diameter Butt welded Ends Description Piping 2.1 Pipe 20 to 35 (3/4 to 1 1/2) 50 (2) 80S 80 to 250 (3 to 10) Nipples Nipple Swage conc. Swage eccentric. Connections 90° Elbow 45° Elbow Straight “T” Reduced “T” Cap Plug Solid Bar Cap 3.1, 4.3 3.2, 4.3 4.3 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Blind Flanges Bevel / Bevel Stainless Steel, ASTM A312 type 304L Bevel / Acero Inoxidable, ASTM A403 Gr. WP304L, MSS SP-95 Thread Schedule equal to that of the pipe Schedule equal to that of the pipe Beveled 3000 Threaded 4.5 Threaded 6.1 6.3 20 to 50 (3/4 to 2) 7.2 20 to 250 (3/4 to 10) 20 to 250 (3/4 to 10) ASTM A312 type 304L 10S 90 ° Elbow long radius 45 ° Elbow Straight “T” Reduced “T” 80 to 250 Concentric (3 to 10) Reduction Eccentric Reduction Cap Plug Integrally Reinforced Connections 6.1 20 to 50 Threaded 6.2 (3/4 to 2) Outlet 80 to 100 Butt Weld 6.1 (3 to 4) Outlet Nipple Outlet o Nipple pipette Flanges Welding Neck Flanges Beveled 40S Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Stainless Steel , ASTM A403 Gr. WP304L ASME B16.9 Stainless Steel, ASTM A182 F304, ASME B16.11, thread ASME B1.2.1 Stainless Steel, ASTM A182 F304, ASME B16.11, thread ASME B1.20.1 Schedule equal to that of the pipe Beveled 3000 Threaded Stainless Steel, ASTM A182 F304L, MSS SP/97 Beveled Stainless Steel, ASTM A182 F304L, MSS SP/97 Schedule same as the pipe Stainless Steel, ASTM A403 Gr. WP304L ASME B16.9 Stainless Steel, ASTM A182 F304L, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 3000 150 RF Stainless Steel, ASTM A182 F304L ASME B16.5 150 RF Stainless Steel, ASTM A182 F304 ASME B16.5. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Orifice Plate Holder Flanges 7.3 Rev. 0 Sheet 131 de 214 “Dos Bocas New Refinery, Tabasco” 50 to 250 (2 to 10) 300 RF Stainless Steel, ASTM A182 F304L, ASME B16.36, welding neck, bore equal to that of the pipe. Valves 8.1, 8.2 20 to 50 (3/4 to 2) 800 8.1 80 to 250 (3 to 10) 150 RF 20 to 50 (3/4 to 2) 800 Beveled 80 to 250 (3 to 10) 150 RF 800 Beveled Gate Valves Globe Valves 8.1 20 to 50 (3/4 to 2) Check Valves Stainless steel, ASTM A182 F304L, trim 12, OS&Y, Beveled x ISO 15761 (API 602), fixed handwheel, rising stem, Thread flanged bonnet, solid gate, ultra-low emission gaskets. Thread ASME B1.20.1, Schedule equal to that of the pipe. Stainless Steel, ASTM A182 F304L, trim 12, OS&Y, ISO 15761 (API 602), fixed handwheel, rising stem, Beveled flanged bonnet, solid gate, Ultra low emission gaskets, Schedule same as the pipeline. Stainless Steel, ASTM A351 CF8M, trim 12, OS&Y, API 600, fixed handwheel, rising stem, flanged bonnet, ultra-low emission gaskets. Stainless Steel, ASTM A182 F304L, trim 12, OS&Y, ISO 15761 (API 602), handwheel and rising stem, flanged bonnet, ultra-low emission gaskets, Schedule equal to that of the pipe.. Stainless Steel, ASTM A351 CF8M, trim 12, OS&Y, ASME B16.34 and API 600 requirements, handwheel and rising stem, flanged bonnet, ultra-low emission gaskets. Stainless Steel, ASTM A182 F304, trim 12, ISO 15761 (API 602), ball or piston type to work horizontally / vertically, flanged cover, Ultra low emission gaskets, Schedule same as the pipeline. 8.4 80 to 250 (3 to 10) 150 RF Stainless Steel, ASTM A351 CF8M, trim 12, ASME B16.34 and API 600 requirements, flanged cover, swing type and stop integrated to the body that limits the opening of the disc, ultra-low emission gaskets. Gaskets Gaskets 9.2 20 to 250 (3/4 to 10) 30 to 250 (1 to 10) 150 300 RF Bolts Studs ASTM A193 Gr. B8 Class 2 threads ASME B1.1 class 2A ASTM A194 Gr. 8, threads ASME B1.1 class 2B Nuts Miscellaneous Eight Figures “T” Type filters “Y” Type filters Quick 12.4 Connectors BRANCH TABLE Gasket 150 # RF PTFE with aluminum silicate 1/16” thickness, ASME B16.20 for flanges ASME B16.5. Gasket 300 # RF PTFE with aluminum silicate 1/16” thickness, ASME B16.20 for flanges ASME B16.5. 20 to 250 (3/4 to 10) 80 to 250 (3 to 10) 20 to 50 (3/4 to 2) 8 (1/4) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 150 RF 150 Weldable ASTM A403 Gr. WP304L 600 Beveled ASTM A351 CF8 Threaded ASTM A240 Gr. 304, ASME B16.48 Stainless steel, the connector must include a safe so that the hose does not come off. from the connector. T-A12T3 BRANCH TABLE Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 132 de 214 “Dos Bocas New Refinery, Tabasco” Notes: 3.1 3.2 4.3 4.5 6.1 6.2 6.3 7.2 7.3 8.1 8.2 8.3 8.4 8.26 9.2 HEAD DIAMETERS 12.4 a. For terminal ends of purges, vents and socket orifice flange holes, the minimum length of the nipple is 9 cm (3.5 ”). b. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with a welding, except where cap plugs are installed. c. DN ½ ”nipples are only allowed for instrument sockets such as pressure transmitters, pressure gauges and orifice plate carrier flanges. a. In the sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. In threaded end sockets used in pressure taps (pressure transmitter. & gauges), the threaded joints must be sealed with welding. All threaded joints must be sealed with welding. Solid bar caps allowed in unused openings, from DN ½ ”to 2” as in orifice plate holder flanges, seal with welding after installation. Welding of the reinforced connectors to the head must be fully penetrated according to ASME code B31.3. The fully reinforced Threaded Outlet connector have limited use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is over, they must be blinded with a solid bar stopper and sealed with welding the threaded joint. Purges and vents required during startup, operation or maintenance must be Nipolet or Nipple pipette. In integrally reinforced connectors, they should be inspected (x rays), according to the percentage indicated. Weld neck flanges must have the bore and thickness equal to that of the pipe to which they will be attached. The orifice plate holder flange and pipe flanges to which they will be attached must be of the same bore and thickness. Before welding, the flange must be aligned to the tube, no steps should be left. After welding, polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. Sealing with welding must be applied to all threaded joints (nipples and solid bar plugs). a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. c. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material. d. handwheels of all valves must be solid, hollow handwheels are not allowed. DN ½ ” valves are only allowed for instrument sockets such as pressure transmitter. pressure gauges & in orifice plate holder flanges. 2 ” DN gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument taps / nozzles, such as magnetic and optical level indicators, level transmitters. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. For this specification in NPS 2 and smaller branches, no root valve is required. DN 50 (NPS 2) and smaller valves with threaded ends, for terminal ends, the thread joint to the pipe, must be sealed with welding. For use on long neck flanges and orifice plate holder flanges. Breathing air intake stations must be 1 " in diameter with 4 1/4" quick connectors, secure. They must be located at the sites determined by the risk study and if more than one take is required they must be spaced no more than 15 m. DM (mm) 20 25 40 50 80 100 150 200 250 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 NPS (in) DM (mm) T = Stra i ght "T" wi th be ve l e d e nds T TR = Re duce d "T wi th be ve l e e nds T W= We l dol e t ABN = Connector Integrally Reinforced "Nipolet" or "Nipple Pipette"+ valve, as an option use weldolet + Nipple. T TR T T T ABN TR T T W 3/4 1 1 1/2 2 3 20 25 40 50 80 T 4 6 8 10 100 150 200 250 BRANCH DIAMETERS GRAPH T-A12T3 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Services: Sour gas vent, Acid gas vent. Component Notes Sheet 133 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 T-A13T1 Pressure and temperature Limits 758 kPa@ 371°C See Note 1.1 Valve Internals Material: CS “Passivated” Thermal Treatment and Efforts Relief Yes Trim 16 See Note 1.6 Diameter Thickness (in) or Ends DN (NPS) Minimum Schedule / Class RT 20 % NDT 20 % Class 150 RF Face welding’s Box welding for DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger. Description Piping 2.7, 2.10 Pipe 2.2 2.7 25 to 50 (1 to 2) 80 to 600 (3 to 24) 650 to 1500 (26 to 60) 80 Flat ASTM A106 Gr. B Standard To be calculated by Contractor Beveled ASTM A 672 Gr. B60 (ASTM Plate A515 Gr. 60), Class 12, With seams longitudinal straight, EFW, (Ex = 1.0). Nipples Nipple Socket conc. Socket eccentric. Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Coupling Reduced Coupling Cap Plug Solid Bar Plug 90° Elbow Long radius 45 °Elbow 3.1 25 to 50 (1 to 2) 3.2 25 to 50 (1 to 2) 4.1, 6.3 20 to 50 (3/4 to 2) 3000 3.1, 4.2 20 to 50 (3/4 to 2) 3000 4.3, 3.1 20 to 50 (3/4 to 2) 5.1 80 to 600 (3 to 24) 5.1 2.3 650 to 1200 (26 to 48) 5.1 2.3 1300 to 1500 (52 to 60) 5.1 2.3 80 to 600 (3 to 24) 5.1 2.3 650 to 1200 (26 to 48) 5.1 2.3 1300 to 1500 (52 to 60 ) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Flat / Thread Flat / Flat 80 Thread / Bevel Flat / Bevel Welding Box Standard Thickness equal to that of the pipe Standard Thickness equal to that of the pipe ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 ASTM A105N, ASME B16.11 Threaded ASTM A105N, ASME B16.11, thread ASME B1.20.1 Threaded ASTM A105N, ASME B16.11, thread ASME B1.20.1 Beveled ASTM A234 Gr. WPB -S, ASME B16.9 Beveled ASTM A234 Gr. WPB-W, With seams longitudinal straight (Ex= 1.0), 100% Rx, ASME B16.9 WPHY-42 With seams longitudinal straight, (Ex= 1.0), 100% Rx, MSS SP-75. Beveled ASTM A234 Gr. WPB-S, ASME B16.9 Beveled ASTM A234 Gr. WPB-W, With seams longitudinal straight (Ex= 1.0), 100% Rx, ASME B16.9 WPHY-42 With seams longitudinal straight (Ex= 1.0), 100% Rx, MSS SP-75. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Lateral Branch to 45° Lateral Branch to 45° Reduced 5.1 2.3, 5.5, 12.2 5.1 2.3. 5.5, 12.2 5.1 Conc Reduction Eccentric Reduction 5.1 2.3 5.1 2.3 Cap Plug 80 to 450 (3 to 18) 80 to 400 (3 to 16) 80 to 600 (3 to 24) 650 to 1200 (26 to 48) 80 to 600 (3 to 24) 5.1 2.3 650 to 1200 (26 to 48) Welding Neck Flanges 6.1 6.3 Beveled A234 WPB-W-(Ex= 1.0), 100% Rx, S56 y S58 Standard Beveled A234 WPB-W-(Ex= 1.0), 100% Rx, S56 y S58 Standard ASTM A234 Gr. WPB-S, ASME B16.9 Thickness equal to that of the pipe Beveled 20 to 50 (3/4 to 2) 650 to 1500 (26 to 60) Standard Beveled Thickness equal to that of the pipe Long Neck Flanges 3000 Threaded ASTM A105N, MSS SP-97 3000 Welding Box ASTM A105N, MSS SP-97 3000 Welding Box Standard Beveled 3000 Flat 150 RF ASTM A105N, ASME B16.5, Schedule 80 150 RF ASTM A105N, ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A105N, ASME B16.47A (MSS SP 44 Schedule and bore equal to that of the pipe. 150 RF 25 to 50 (1 to 2) ASTM A105N, ASME B31.3 (302.2, 304.3, 326, 328.5.4). ASTM A234 Gr. WPB-W, With seams longitudinal straight, (Ex= 1.0) 100% Rx, ASME B16.9 ASTM A105N, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105N, ASME B16.5. 650 to 1500 (26 to 60) 7.4 ASTM A234 Gr. WPB-S, Seamless, ASME B16.9 ASTM A234 Gr. WPB-W, With seams longitudinal straight, (Ex= 1.0) 100% Rx, ASME B16.9 WPHY-42 With seams longitudinal straight (Ex= 1.0) 100% Rx MSS SP-75, 80 to 600 (3 to 24) Blind Flanges ASTM A234 Gr. WPB-W, With seams longitudinal straight (Ex= 1.0) 100% Rx, ASME B16.9 WPHY-42 With seams longitudinal straight (Ex= 1.0) 100% Rx MSS SP-75, 1300 a 1500 (52 to60) 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 7.2 Standard 1300 a 1500 (52 to 60) Integrally Reinforced Connections 3.1, 6.1 20 to 50 Threaded 6.2 (3/4 to 2) Outlet 6.1 20 to 50 Socket Weld 6.3 (3/4 to 2) Outlet 6.1 20 to 50 Lateral Outlet 6.3 (3/4 to 2) 80 to 450 Lateral or 12.2 (3 to 18) equivalent Nipple Outlet o Nipple pipette Flanges Welding Box Flanges Sheet 134 de 214 “Dos Bocas New Refinery, Tabasco” 5.1 5.1 2.3 Rev. 0 ASTM A105N, ASME B16.47A (MSS SP 44). 300 RF 800 Welding Box ASTM A105N, ASME B16.5. Valves Gate Valves 8.30 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105N, Trim 16, OS&Y, ISO 15761, handwheel fixed, rising stem, screwed bonnet, solid wedge must meet the requirements of NACE MR 0103. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate Valves Gate Valves 8.30, 106 800 8.1 8.13, 8.30 80 to 600 (3 to 24) 150 8.1 8.13 650 to 900 (26 to 36) 150 Butterfly Valves 8.1, 8.6 8.31 Sheet 135 de 214 “Dos Bocas New Refinery, Tabasco” 20 to 50 (3/4 to 2) Gate Valves Rev. 0 80 to 600 (3 to 24) 150 Welding Box / Thread RF RF RF ASTM A105N, Trim 16, OS&Y, ISO 15761, handwheel fixed, rising stem, screwed bonnet, solid wedge, must meet the requirements of NACE MR 0103.. ASTM A216 Gr. WCB, Trim 16, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid or flexible wedge, must meet requirements of NACE MR 0103. ASTM A216 Gr. WCB, Trim 16 (ISO 10434), OS&Y, ASME B16.34, ASME B16.47A, fixed handwheel, rising stem, flanged bonnet, solid or flexible wedge, must meet NACE requirements MR 0103.. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2019. Gaskets Gaskets 20 to 600 (3/4 to 24) 150 RF 650 to 1500 (26 to 60) 150 RF 25 to 50 (1 to 2) 300 RF Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of stainless-steel type 304, ASME B16.20, for ASME B16.47A flanges, bore equal to diameter inside the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. ASTM A193 - Gr. B7M, threads ASME B1.1 class 2A, ASTM A194 Gr. 2HM, threads ASME B1.1 class 2B, Nuts Miscellaneous Eight figures (integral) Eight Figures (blind joint and spacer separated) BRANCH TABLE 20 to 300 (3/4 to 12) 150 RF ASTM A515 Gr. 70, ASME B 16.48 350 to 900 (14 to 36) 150 RF ASTM A515 Gr. 70, ASME B 16.48 T-A13T1 BRANCH TABLE Notes: 1.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 1.2 1.6 2.2 2.3 2.7 2.10 3.1 3.2 4.1 4.2 4.3 5.1 5.5 6.1 6.2 6.3 7.2 7.4 8.1 8.6 8.13 8.30 8.31 12.2 106 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 136 de 214 “Dos Bocas New Refinery, Tabasco” In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Heat Treatment and Relief of efforts, in accordance with NACE MR0103: 2015 in all welded joints. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleeper, the minimum acceptable length is 12 m. All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. All pipes of this service must have a minimum slope of 3 mm per meter of length.. Welds in DN 50 (NPS 2) and smaller must be by GTAW (Argon) process, do not use welding (SMAW). Threaded joints must be NPT (ASME B1.20.1) and sealed with welding, except where threaded plugs are installed. a. In the Sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the ID must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plug for terminal ends of purges and vents. Weld threaded joints It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory manufactured accessories. Head diameter and branch, Schedule or thickness of head and Branch must be specified. a. Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the Branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, welding box welds should be inspected, in accordance with the percentage indicated in the pipe specification. Weld neck flanges must have the same Schedule to the pipeline to which they are to be joined. Long neck flanges for thermowell taps / nozzles, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5, and the larger ones with ASME B16.47 Series A. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material e. Handwheels of all valves must be solid, hollow handwheels are not allowed. It is forbidden to use ear valves or bipartition disc type installed between flanges.. The valves must be installed with the stem in a horizontal position, so that in case of falling of the disc it does not disable the safety valve or the vent head. The blocking valves before and after the pressure relief valve must be full-pass in accordance with API 520. For venting systems, when using triple eccentricity butterfly valve, the disk-stem connection must be by means of wedges or grooves or a system that prevents the separation of the disk stem. Use 45 ° Lateral with 100% X-ray with radiographed seams and stress relief. These valves should be installed only for vents, drains and connections to instruments. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A13T1 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: HEAD DIAMETERS DM (mm) 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1000 1050 1150 1200 1300 1400 1500 NPS (in) 3/4 1 1 1/2 2 3 Rev. 0 Sheet 137 de 214 “Dos Bocas New Refinery, Tabasco” TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 40 42 46 48 52 56 60 NPS (in) 3/4 DM 20 (mm) LC = Integra l l y Rei nforced Connection 45° (La trol et or equi va l ent) wel di ng box ends . TC LB = Integra l l y Rei nforced Connection 45° (La trol et or equi va l ent) bevel ed ends . TC DL = 45° La tera l bra nch (s ea ml es s l a tera l or equi va l ent), bevel ed ends . DL LC DLR DL DLR DL * ** DLR = 45° La tera l bra nch (s ea ml es s l a tera l reducer or equi va l ent), bevel ed ends . ICP = Ins ert wi th rei nforci ng pl a te (rei nforci ng pl a te wi th s chedul e the s a me a s the hea der a nd wi dth s a me to ha l f of OD of bra nch) * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns ets or wi th rei nforcement pl a tes , DL DLR DL i nva ri a bl y connections mus t be us ed for l a tera l deri va tions a nd for bra nches of NPS 20 a nd l a rger wi th di rect i ns ert + envel ope. DL DL DL DL LB ICP Insert w ith reinforcing plate 1 1 1/2 2 3 26 28 30 32 36 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1000 1050 1150 1200 1300 1400 1500 4 6 8 10 12 14 16 18 20 24 40 42 46 48 52 56 60 BRANCH DIAMETERS GRAPH T-A13T1 - BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification T-A14T1 Pressure and Temperature Limits Service: 50% Caustic Soda, Alkali Solution (KOH). Component Sheet 138 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations RT 50 % 1690 kpa@ 121°C See Note 1.1 Material: CS “Passivated” Thermal Treatment and Efforts Relief Yes See Note 1.6 Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 Notes Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class 20 (3/4) 25 to 50 (1 to 2) 160 Valve Internals Trim 10 Ends NDT 50 % Class 150 RF Face welding’s Box welding for DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger Description Piping Pipe 80 to2 50 (3 to 10) Flat XS ASTM A106 Gr. B STD Beveled Nipples Nipple Socket conc. Socket eccentric. 3.1 3.2 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Schedule equal to that of the pipe Flat / Thread Flat / Flat Thread / Bevel Flat / Bevel ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Cap Street Elbow Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction Cap Plug 20 (3/4) 6000 Welding Box 4.1 4.2 4.5 4.5 3000 20 (3/4) 6000 ASTM A105, ASME B16.11, thread ASME B1.20.1 3000 ASTM A105, ASME B16.11, thread ASME B1.20.1 25 to 50 (1 to 2) 20 to 50 (3/4 to 2) 20 (3/4) 25 to 50 (1 to 2) Threaded 6000 80 to 250 (3 to 10) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11, threads (female male ASME B1.20.1) 3000 Schedule equal to that of the pipe 5.1 ASTM A105, ASME B16.11 25 to 50 (1 to 2) Beveled ASTM A234 Gr. WPB, S/C, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 6000 3000 6000 3000 6000 3000 Schedule equal to that of the pipe 6000 3000 Threaded ASTM A105, MSS SP-97 Welding Box Welding Box Welding Box Welding Box ASTM A105, MSS SP-97 Beveled ASTM A105, MSS SP-97 Beveled Beveled ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105 ASME B16.5, Schedule equal to that of the pipe. ASTM A105 ASME B16.5 Schedule and bore equal to that of the pipe. 150 RF 150 RF ASTM A105 ASME B16.5. 300 RF ASTM A105, ASME B16.36, welding neck, Schedule & bore equal to that of the pipe. 300 RF ASTM A105, ASME B16.5. 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 80 to 250 (3 to 10) 150 Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Globe Valves 8.1 80 to 250 (3 to 10) 150 Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Check Valves 8.1 8.4 80 to 250 (3 to 10) 150 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, MSS SP-97 RF 8.1 80 to 250 (3 to 10) Threaded 150 Gate Valves 8.1, 8.6 8.20 8.21 Sheet 139 de 214 “Dos Bocas New Refinery, Tabasco” Integrally Reinforced Connections Threaded Outlet 6.1 20 6.2 (3/4) Threaded Outlet 6.1 25 to 50 6.2 (1 to 2) Socket Weld 6.1 20 6.3 Outlet (3/4) Socket Weld 6.1 25 to 50 6.3 (1 to 2) Outlet Lateral Outlet 6.1 20 6.3 (3/4) Lateral Outlet 6.1 25 to 50 6.3 (1 to 2) 80 to 100 Butt Weld Outlet 6.1 (3 to 4) 6.1 Nipple Outlet o 20 6.3 Nipple pipette (3/4) 6.1 25 to 50 Nipple Outlet o 6.3 (1 to 2) Nipple pipette Flanges 20 to 50 Welding Box 7.1 (3/4 to 2) Flanges 80 to 250 Welding Neck 7.2 (3 to 10) Flanges 20 to 250 Blind Flanges (3/4 to 10) Orifice Plate 50 to 250 7.3 (2 to 10) Holder Flanges 25 to 50 Long Neck 7.4 (1 to 2) Flanges Valves Note 801 Butterfly Valves Rev. 0 150 Welding Box RF Welding Box RF Welding Box RF RF ASTM A105, Trim 10, OS&Y, ISO 15761, handwheel fixed, rising stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 10, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. ASTM A105, Trim 10, OS&Y, ISO 15761, handwheel and rising stem, bolted bonnet. ASTM A216 Gr. WCB, Trim 10 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet. ASTM A105, Trim 10, ISO 15761, ball or piston type for horizontal / vertical position, cover screwed. ASTM A216 Gr. WCB, Trim 10, API 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204-PEMEX-2019. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 140 de 214 “Dos Bocas New Refinery, Tabasco” Gaskets Gaskets 20 to 250 (3/4 to 10) 150 RF 25 to 250 (1 to 10) 300 RF Bolts Studs Spiro-metallic, with centering ring (external) of 316 stainless steel, flexible graphite filling (asbestos-free), winding and inner ring of 316 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the diameter pipe interior. ASTM A193 Gr. B7, threads ASME B1.1 class 2A, ASTM A194 Gr. 2H, threads ASME B1.1 class 2B, Nuts Miscellaneous Eight Figures (integral) “T” Type filters “Y” Type filters 12.1 12.1 20 to 250 (3/4 to 10) 80 to 250 (3 to 10) 20 (3/4) 25 to 50 (1 to 2) BRANCH TABLE 150 RF Schedule equal to that of the pipe 6000 3000 Weldable Welding Box Welding Box ASTM A515 Gr. 70, ASME B 16.48 ASTM A234 Gr. WPB ASTM A105, ends ASME B16.11 ASTM A105, ends ASME B16.11 T-A14T1 BRANCH TABLE Notes: 1.1 1.2 1.6 2.2 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.1 7.2 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Heat treatment and stress relief according to NACE SP0403 in all welded joints. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses b. For pipes installed in pipe racks (raised frames) and above ground sleepers, the minimum acceptable length is 12 m. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In the sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); and the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use in pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plugs for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use, for DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with solder after installation. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All branches must be built with factory manufactured accessories. a. Welding of the reinforced connectors to the head must be penetration in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic test or pneumatic Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, welding box welds should be inspected with the percentage indicated in the specification. Welding box flanges must correspond to the Pipeline Schedule. Welding neck flanges must have the same Schedule to the pipeline to which they are to be joined. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14NT1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 7.3 7.4 8.1 8.4 8.6 8.20 8.21 12.1 HEAD DIAMETERS 801 Rev. 0 Sheet 141 de 214 “Dos Bocas New Refinery, Tabasco” The orifice plate holder flanges and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld must be ground and polished (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell taps, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On NPS 24 and smaller valves, flanges must comply with ASME B16.5 dimensions, and larger with ASME B16.47 Series A dimensions. b. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. c. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body. d. Handwheels of all valves must be solid, hollow handwheels are not allowed. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. It is forbidden to use ear valves or bipartition disc type installed between flanges. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must be included, in addition to the blocking valves, to ensure their total isolation. All flanged joints including valve bonnets must be covered with protective sleeves. DM (mm) 20 25 40 50 80 100 150 200 250 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 NPS (in) DM (mm) TC = Wel di ng Box "T" TC TRC = Wel di ng Box Reduced "T" TC T = Stra i ghht "T" bevel ed ends TC TRC ABN TR = Reduced "T" bevel ed ends . Stra i ght "T" + Reducer or, Reduced "T + Reducer. TC W= Wel dol et T ABN = Connector Integra l l y Rei nforced "Ni pol et" or "Ni ppl e Pi pette"+ va l ve, a s a n option to "ni pol et" or "ni ppl e pi pette", us e Sockol et + Ni ppl e. T TR T * Al l bra nches mus t be bui l t wi th fa ctory ma nufa ctured a cces s ori es T ** Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns ets or wi th rei nforcement pl a tes , i nva ri a bl y connectors mus t be us ed W T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 (Stra i ght "T", Reduced "T", Stra i ght "T"s + Reductions ) or, Integra l l y Rei nforced Connectors (Wel dol et, Ni pol et or Ni ppl e Pi pette). 100 150 200 250 BRANCH DIAMETERS GRAPH T-A14T1 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14NT1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Service: Spent Soda and Caustic Drainage See Note 1.6 Component Sheet 142 de 214 “Dos Bocas New Refinery, Tabasco” Industrial Installations Notes T-A14NT1 Pressure and Temperature Limits RT 50 % 1172 kpa@ 260°C See Note 1.1 Material: CS “Passivated” Thermal Treatment and Effort Relief Yes See Note 2.3 Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class 20 (3/4) 25 to 50 (1 to 2) 160 Valve Internals Trim 16 Ends NDT 50 % Class 150 RF Face All welds are Butt. Description Piping Pipe 2.3 Beveled XS ASTM A106 Gr. B 80 to 250 (3 to 10) STD 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Schedule equal to that of the pipe 20 to 50 (3/4 to 2) Schedule equal to that of the pipe Beveled Nipples Nipple Socket conc. Socket eccentric. Connections 90° Elbow 45° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug 3.1 3.2 4.1 4.2 Solid Bar Plug 4.5 Street Elbow 90° Elbow long radius 45° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction Cap Plug 5.1 20 (3/4) 25 to 50 (1 to 2) 20 to 50 (3/4 to 2) 20 (3/4) 25 to 50 (1 to 2) 80 to 250 (3 to 10) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Bevel/Bevel Bevel/Thread Beveled 600 ASTM A234 Gr. WPB, MSS SP-95 ASTM A234 Gr. WPB, seamless, ASME B16.9 ASTM A105N, ASME B16.11, thread ASME B1.20.1 300 Threaded 600 ASTM A105N, ASME B16.11, thread ASME B1.20.1 ASTM A105N, ASME B16.11, thread (female – male ASME B1.20.1) 300 Schedule equal to that of the pipe ASTM A106 Gr. B Beveled ASTM A234 Gr. WPB, seamless, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A14NT1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 143 of 5 “Dos Bocas New Refinery, Tabasco” Integrally Reinforced Connections Threaded Outlet Lateral Outlet Lateral 45° 6.1 6.2 6.1 6.3 12.2 Butt Weld Outlet 6.1 Nipple Outlet or Nipple pipette Flanges Welding Neck Flanges 6.1 6.3 7.2 Blind Flanges Orifice Plate Holder Flanges Long Neck Flanges Valves 7.3 7.4 20 (3/4) 25 to 50 (1 to 2) 6000 Threaded 3000 20 to 50 (3/4 to 2) 80 to 250 (3- 10) 80 to 100 (3 to 4) Schedule equal to that of the pipe Schedule equal to that of the pipe Schedule equal to that of the pipe 20 to 50 (3/4 to 2) Schedule equal to that of the pipe 20 to 250 (3/4 to 10) 20 to 250 (3/4 to 10) 50 to 250 (2 to 10) 25 to 50 (1 to 2) Beveled Beveled Beveled Beveled 150 RF 150 RF 300 RF 300 RF Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Bevel Gate Valves 8.1 80 to 250 (3 to 10) 150 RF Globe Valves 8.1 20 to 50 (3/4 to 2) 800 Bevel Globe Valves 8.1 80 to 250 (3 to 10) 150 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Bevel Check Valves 8.1 8.4 80 to 250 (3 to 10) 150 RF 20 to 250 (3/4 to 10) 150 RF 300 For Orifice Plate Holder Flanges RF ASTM A105N, MSS SP-97 ASTM A105N, ASME B31.3 (302.2, 304.3, 326, 328.5.4) A234 WPB-W-S56 y S58 ASTM A105N, MSS SP-97 ASTM A105N, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105N ASME B16.5 ASTM A105N ASME B16.5. ASTM A105N, ASME B16.36, welding neck, bore equal to the pipe. ASTM A105N, ASME B16.5. ASTM A105N, Trim 16, OS&Y, ISO 15761, handwheel fixed, rising stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 16, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. ASTM A105N, Trim16, OS&Y, ISO 15761, handwheel and rising stem, screwed bonnet. ASTM A216 Gr. WCB, Trim 16 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet. ASTM A105N, Trim 16, ISO 15761, ball or piston type to work in horizontal / vertical position, screwed cover. ASTM A216 Gr. WCB, Trim 16, API 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. Gaskets Gaskets 25 to 250 (1 to 10) Bolts Studs Nuts Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Spiro-metallic, with centering ring (external) of type 316 stainless steel, flexible graphite filling (asbestos-free), winding and inner ring of type 316 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to inside diameter of the pipeline. ASTM A193 Gr. B7, threads ASME B1.1 class 2A, ASTM A194 Gr. 2H, threads ASME B1.1 class 2B, Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Miscellaneous Eight Figures (integral) “T” Type filters 12.1 “Y” Type filters 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 144 of 5 “Dos Bocas New Refinery, Tabasco” 20 to 250 (3/4 to 10) 80 to 250 (3 to 10) 20 (3/4) 25 to 50 (1 to 2) BRANCH TABLES 1 AND 2 150 RF Schedule equal to that of the pipe Weldable ASTM A234 Gr. WPB, seamless Welding Box ASTM A105, ends ASME B16.11 6000 3000 ASTM A515 Gr. 70, ASME B 16.48 T-A14NT1 BRANCH TABLES 1 and 2 Notes: 1.1 1.2 1.6 2.3 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.2 7.3 7.4 8.1 8.4 8.6 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted.. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. This specification must be used when the service contains H2S conforming to NACE MR-0103. Materials, welding, manufacturing, non-destructive examination, hardness control and heat treatments must comply with the NACE MR-0103 and NACE SP0403 standard. Threaded joints must be NPT (ASME B1.20.1) and sealed with welding, except where plugs are installed. a. In the sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plug for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use, use DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All branches they must be built with factory manufactured accessories.. a. Welding of the reinforced connectors to the head must be penetration in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, welding box welds should be inspected, in accordance with the percentage indicated in the pipe specification. Welding neck flanges must have the same pipeline Schedule to which they are to be joined. The orifice plate holder flanges and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, you must grind and polish the inner weld (mirror finish), they should not remain restrictions, bumps or subsidence. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell taps, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On NPS 24 and smaller valves, flanges must comply with ASME B16.5 dimensions, and larger with ASME B16.47 Series A dimensions. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body. e. Handwheels of all valves must be solid, hollow handwheels are not allowed. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. It is forbidden to use ear valves or bipartition disc type installed between flanges. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 12.1 HEAD DIAMETERS 12.2 Rev. 0 Sheet 145 of 5 “Dos Bocas New Refinery, Tabasco” a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must be included, in addition to the blocking valves, to ensure their total isolation. Use 45 ° Laterals with seam 100% X-rayed and stress relief. DM (mm) 20 25 40 50 80 100 150 200 250 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 NPS (in) DM (mm) T = Stra ighht "T" beveled ends T TR = Reduced "T" beveled ends . Stra ight "T" + Reducer T W= Weldolet T TR ABN = Connector Integra lly Reinforced "Nipolet" or "Nipple Pipette"+ va lve, a s a n option to "nipolet" or "nipple pipette", us e Sockolet + Nipple. T T T TR ABN T T W 3/4 1 1 1/2 2 3 20 25 40 50 80 T 4 6 8 10 100 150 200 250 BRANCH DIAMETERS HEAD DIAMETERS GRAPH T-A14NT1 BRANCH CONNECTIONS - 1: Process Lines DM (mm) 20 25 40 50 80 100 150 200 250 NPS (in) 3/4 1 1 1/2 2 3 4 6 8 10 NPS (in) DM (mm) T = Stra i ghht "T" be ve l e d e nds T TR = Re duce d "T" be ve l e d e nds . T DL = 45° La tera l Bra nch be ve l e d e nds . T TR DLR = 45° La tera l Re duce d Bra nch be ve l e d e nds . T Note: i t i s a l l owe d thr us e of fa bri ca ted 45° La tera l s , DL wi th e fforts re l i e f s e a ms . DLR DL DLR DL DLR DL DLR DLR DL DL 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 100 150 200 250 BRANCH DIAMETERS GRAPH T-A14NT1 BRANCH CONNECTIONS - 2: Draining Lines Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Allowable Corrosion: 1,6 mm (0.063 in) See Note 1.2 Component Notes Sheet 146 of 5 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: Firefighting Water (Freshwater). See Note 1.14 Rev. 0 Piping Material Specification Pressure and Temperature Limits 1875 Kpa@ -28° C to 65° C See Note 1.1 Material: CS Thermal Valve Treatment and / or Internals Efforts Relief N.A. Trim 8 Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class Ends T-A15T1 RT 5% NDT 5% Class 150 RF Face welding’s Box for welding for DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger Description Piping Pipe 2.2, 2.3 2.4 20 to 65 (3/4 to 2 1/2) 80 to 350 (3 to 14) 400 (16) and larger 80 Plan Standard To be calculated by Contractor Beveled ASTM A106 Gr. B ASTM A671 Gr. CA55 Class 12 (Plate ASTM A285 Gr., with seams straight longitudinal, (EFW), Ex = 1.0 Nipples Nipple Socket conc. Socket eccentric. Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Cap Elbow 90 ° long radius Elbow 45 ° Straight “T” Concentric Reduction Eccentric Reduction Cap Plug 3.1 3.2 4.1 4.2 4.5 5.1 20 to 65 (3/4 to 2 1/2) 20 to 50 (3/4 to 2) 20 to 65 (3/4 to 2 1/2) 20 to 65 (3/4 to 2 1/2) 80 to 600 (3 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule equal to that of the pipe Flat / Thread Flat / flat Thread / bevel Plane / Bevel ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 Welding box 3000 ASTM A105, ASME B16.11 3000 Schedule equal to that of the pipe Thread ASTM A105, ASME B16.11, thread ASME B1.20.1 Beveled ASTM A234 Gr. WPB, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Elbow 90 ° long radius Elbow 45 ° Straight “T” Concentric Reduction Eccentric Reduction Cap Plug 5.1 5.2 Double male connector hydrant intake Sheet 147 of 5 “Dos Bocas New Refinery, Tabasco” 650 to 900 (26 to 36) Schedule equal to that of the pipe Beveled Threaded 65 (2 1/2) Threaded Adapter for truck connector / intake Rev. 0 150 (6) ASTM A234 Gr. WPB-W, (Ex = 1.0) Double male connector one end with thread ASME B1.20.1 and another with thread NH (7½ threads / inch), with cover and retention chain, brass plug and connector. Male threaded adapter ASME B1.20.1 (NPT) and rotating NH female thread based on bearings and with ears for handling for the connection to the truck hose, yellow bronze with neoprene gasket. With male plug for the protection of the threads and of the same material of the adapter. Integrally Reinforced Connectors Threaded Outlet Lateral Outlet Butt Weld Outlet Nipple Outlet or Nipple pipette Flanges Welding Box Flanges Welding Neck Flanges 6.1 6.2 6.1 6.3 3000 20 to 65 (3/4 to2 1/2) 3000 Threaded ASTM A105, MSS SP-97 Welding Box ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 6.1 80 to 350 (3 to 14) Schedule equal to that of the pipe Beveled 6.1 6.3 20 to 50 (3/4 to 2) 3000 Flat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) RF ASTM A105 ASME B16.5, Schedule 80 RF ASTM A105 ASME B16.5, Schedule and bore same as the pipe. ASTM A105 ASME B16.47 Serie A (MSSSP44), Schedule and bore same as the pipe. ASTM A105 ASME B16.5. 7.2 50 (2) 80 to 600 (3 to 24) 650 to 900 (26 to 36) 20 to 600 (2 to 24) 650 to 900 (26 to 36) Blind Flanges 150 150 150 150 150 RF RF ASTM A105, MSS SP-97 RF ASTM A105 ASME B16.47 Serie A, (MSSSP44). Welding Box x Thread ASTM A105, Trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A105, Trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to ISO 10434, OS&Y, fixed handwheel, rising stem, flanged bonnet, solid or flexible gate. Valves Gate Valves 8.1 20 to 50 (3/4 to 2) 800 8.1 20 to 50 (3/4 to 2) 800 8.1 8.15 80 to 600 (3 to 24) 150 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Welding Box RF Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Gate Valves ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 148 of 5 “Dos Bocas New Refinery, Tabasco” 8.1 650 a 900 (26 a 36) 150 RF Floating Ball Valves 8.1 8.16 50 a 200 (2 a 8) 150 RF Floating Ball Valves 8.1 8.16 250 a 300 (10 a 12) 150 RF Check Valves 8.1 8.4 20 a 50 (3/4 a 2) 800 Check Valves 8.1 8.4 80 a 600 (3 a 24) 150 Nonlubricated male / plug type valve 8.17 65 (2 1/2) Welding Box RF Threaded ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to ISO 10434, OS&Y, ASME B16.47A flanges, fixed handwheel, rising stem, flanged bonnet. ASTM A216 Gr. WCB, API design STD 608 / ASME B 16.34, floating ball, full pass in DN 100 (NPS 4) and smaller operated by handle, those of DN 150 (NPS 6) and larger operated by gearbox, dial with 316 Stainless Steel or A351 CF8M coating. ASTM A216 Gr. WCB, API design STD 608 / ASME B 16.34, trunion type, full pass, operated by gearbox, dial with stainless steel 316 or A-351 CF8M coating. ASTM A105, Trim 8, ISO 15761, ball or piston type for working horizontally or vertically, screwed cover. ASTM A216 Gr. WCB, API 594 type B, Trim 8, flanged cover, swing type and stop integrated to the body that limits the opening of the disc.. ASTM A216 Gr. WCB, design ASME B16.34, single piece stem ASTM A351 Gr. CF8M, shell anchored to the valve body and secondary seals of polytetrafluoroethylene (PTFE) protected with metallic diaphragm, female threaded ends ASME B1.20.1 (NPT) class 300, operated by handle. For hydrant intake. Gaskets Gaskets 50 a 600 (2 a 24) 150 RF Gaskets 650 a 900 (26 a 36) 150 RF Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to inside diameter of the pipe. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.47 Series A flanges, bore equal to inside diameter of the pipe. ASTM A193 Gr. B7, threads ASME B1.1 class 2A, ASTM A194 Gr. 2H, threads ASME B1.1 class 2B, Nuts Miscelaneous “T” Type filters 12.1 “Y” Type filters 80 a 900 (3 a 36) 20 a 50 (3/4 a 2) BRANCH TABLE Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule equal to that of the pipe 600 Weldable Welding Box ASTM A234 Gr. WPB ASME B16.9 ASTM A105, ends ASME B16.11 T-A15T1 Branch Table Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 149 of 5 “Dos Bocas New Refinery, Tabasco” Notes: 1.1 1.2 1.14 2.2 2.3 2.4 3.2 4.1 4.2 4.5 5.1 5.2 6.1 6.2 6.3 7.2 8.1 8.4 8.15 8.16 8.17 12.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. This specification does not cover the spray system. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses b. For pipes installed in pipe racks (raised frames) & above ground sleepers the minimum acceptable length is 12 m. All seam pipes and connections, which are indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. The air-ground pipe interface must be coated with liquid epoxies of high solids resistant to ultraviolet rays, and for underground pipes that meet the requirements of ET-026-PEMEX-2008. a. In the sockets, the end with the largest diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plugs for terminal ends of purges and vents.. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar plugs are only allowed in openings without use, for DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with solder after installation. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All branches must be built with factory manufactured accessories.. On all seam connections indicated in this specification, the weld must be straight longitudinal and 100 percent radiographed. a. Welding of the reinforced connectors to the head must be penetration in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, welding box welds should be inspected, with the percentage indicated in the specification. Welding neck flanges must have the same Schedule to the pipeline to which they are to be joined.. a. On NPS 24 and smaller valves, flanges must comply with ASME B16.5 dimensions, and larger with ASME B16.47 Series A dimensions. b. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. c. All valve hardware (bolts and nuts) must be of the appropriate specification and compatible with the material of the valve body. d. Handwheels of all valves must be solid, hollow handwheels are not allowed The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. For network locks, it should not be used on monitors or in direct sprinkler systems. For service of monitors and direct sprinkler systems. For hydrant nozzles / taps of DN 65 (NPS 2½). a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected, for Firefighting Water it must retain particles up to 3 mm (⅛ in). b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must also be included, in addition to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 450 500 600 650 700 750 800 900 8 10 12 14 16 18 20 24 26 28 30 32 36 NPS (in) DM (mm) Rev. 0 Sheet 150 of 5 “Dos Bocas New Refinery, Tabasco” TC - Wel di ng Box "T" TC TRC= Wel di ng Box Reduced "T" TC TRC T = Stra i ght "T" wi th bevel ed ends TC ISP = Pi pe to pi pe i ns ert TC T ICP = Ins ert wi th rei nforci ng pl a te (Rei nforci ng pl a te thi cknes s s a me a s hea der s chedul e, wi dth equa l to 1/2 the OD of the bra nch) T SOL SOL = Sockol et T WOL = Wel dol et T T T T T ISP T WOL T T 1/16" Ga p T Ni ppol et Opti on T T ICP T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 18 20 24 26 28 30 32 36 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 BRANCH DIAMETERS GRAPH T-A15T1 - BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A15T1 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Service: Instrument Air, Water for showers and eyewash. See Note 1 Component Sheet 151 of 4 “Dos Bocas New Refinery, Tabasco” Industrial Installations Notes Diameter DN (NPS) T-A16T1 Pressure and Temperature Limits 1875 Kpa@ 65° C See Note 1.1 Material: Galvanized CS. See Note 1.3 Thermal Treatment and Efforts Relief N.A. Allowable Corrosion: 0.0 mm (0.00 in) Rev. 0 Thickness (in) or Minimum Schedule / Class Valve Internals Trim 8 RT 5% NDT 5%. Class 150 RF Face Galvanized and threaded elements in DN 50 (NPS 2) and smaller; Butt or beveled welds and galvanized in DN 80 (NPS 3) and larger. Ends Description 80 Threaded ASTM A106 Gr. B, Galvanized according to ISO-1461 Standard Beveled ASTM A53 Gr. B Type E, (Ex. = 0.85) 80 Threaded Schedule equal to that of the pipe Thread/Bevel Thread/Thread Piping Pipe 1.3 20 to 50 (3/4 to 2) 80 to 400 (3 to 16) Nipples 20 to 50 (3/4 to 2) 20 to 50 (3/4 to 2) Nipple Socket conc. 3.2 Socket eccentric. Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” 4.1 20 to 50 Coupling 4.5 (3/4 to 2) Reduced Coupling Cap Plug Solid Bar Cap Elbow 90 ° long radius Elbow 45 ° Straight “T” 80 to 400 5.1 Concentric (3 to 16) Reduction Eccentric Reduction Cap Plug Integrally Reinforced Connections Threaded Outlet Nipple Outlet or Nipple pipette Flanges Welding Neck Flanges Threaded ASTM A105, ASME B16.11, with galvanized coating ASTM A123. Schedule equal to that of the pipe Beveled ASTM A234 Gr. WPB-W, ASME B16.9 3000 6.1 20 to 50 (3/4 to 2) 3000 Threaded 6.1 20 to 50 (3/4 to 2) 3000 Flat 20 to 50 (3/4 to 2) 150 RF 80 to 400 (3 to 16) 150 Threaded Flanges 7.2, 101 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A106 Gr. B, Galvanized according to ISO-1461 ASTM 234 Gr. WPB Galvanized according to ISO-1461, MSS SP-95 RF ASTM A105, hot dip galvanized according to ASTM A123, MSS SPspecification 97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, hot dip galvanized conforming to ASTM A123 and ASME B16.5 specifications. ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A16T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Blind Flanges Sheet 152 of 4 “Dos Bocas New Refinery, Tabasco” 80 to 400 (3 to 16) 20 to 400 (3/4 to 16) Slip On Flanges Rev. 0 150 RF ASTM A105, ASME B16.5 150 RF ASTM A105 ASME B16.5. Threaded Valves Gate Valves 8.1 20 to 50 (3/4 to 2) 800 Gate Valves 8.1 80 to 400 (3 to 16) 150 8.1 20 to 50 (3/4 to 2) 800 Threaded 8.1 80 to 400 (3 to 16) 150 RF Check Valves 8.1, 8.4 20 to 50 (3/4 to 2) 800 Check Valves 8.1, 8.4 80 to 400 (3 to 16) 150 Globe Valves Globe Valves Floating Ball Valves Floating Ball Valves 20 to 50 (3/4 to 2) 80 to 400 (3 to 16) 800 150 RF Threaded RF Threaded RF ASTM A105, with galvanized coating ASTM A123, trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate.. ASTM A216-WCB, with ASTM A123 galvanized coating, trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A105, with ASTM A123 galvanized coating, trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet.. ASTM A216-WCB, with ASTM A123 galvanized coating, trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet. ASTM A105, with galvanized coating ASTM A123, trim 8, OS&Y, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover. ASTM A216-WCB, with galvanized coating ASTM A123, trim 8, OS&Y, ISO 15761, ball or piston type for working in horizontal / vertical position, screwed cover. ASTM A105, with 3-piece ASTM A123 galvanized coating and bolted, full-pass, UNS S31600 stainless steel ball and stem, RPTFE seals and seats, floating ball, 607 / ISO 10497. API STD 608 / ASME B16.34. ASTM A216-WCB, with 3-piece ASTM A123 galvanized coating, bolted, fullpass, UNS S31600 stainless steel ball and stem, RPTFE seals and seats, floating ball, 607 / ISO 10497. API STD 608 / ASME B16. 3. 4. Gaskets Gaskets 20 to 400 (3/4 to 16) 150 RF Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to inside diameter of the pipe. Bolts Studs Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A193 Gr. B7, ASME B1.1 class 2A threads. with corrosion resistant coating according to ET-027-PEMEX-2019. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A16T1 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 153 of 4 “Dos Bocas New Refinery, Tabasco” ASTM A194 Gr. 2H, hexagonal threads ASME B1.1 class 2B. with corrosion resistant coating according to ET-027PEMEX-2019. Nuts Miscellaneous Eight Figures (integral) Eight Figures (blind joint and spacer separated) 20 to 300 (3/4 to 12) 150 FF ASTM A515 Gr. 70, ASME B16.48 350 to 400 (14 to 16) 150 FF ASTM A515 Gr. 70, ASME B16.48 ASTM A234 Gr. WPB-W, ASME B16.9 “T” Type filters 12.1 80 to 400 (3 to 16) 150 RF “Y” Type filters 12.1 20 to 50 (3/4 to 2) 600 Threaded BRANCH TABLE ASTM A105, with galvanized coating ASTM A123, ASME B16.11, flanged cover with threaded drain. T-A16T1 BRANCH TABLE Notes: 1 1.1 1.3 3.2 4.1 4.5 5.1 6.1 7.2 8.1 8.4 12.1 101 For the Instrument Air service, this Pipeline Materials Specification applies only at the express request of Pemex in the Project or at the specification of the Technologist or Licensor. The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. The reels must be manufactured in sections so that they can be assembled by flanged joints on site. Once manufactured, the reels must be coated with hot dipped galvanized. Use seal tapes (Teflon), anti-stick similar to PTFE on threads. a. In the sockets, the end with the largest diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use, for DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holders flanges. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All branches must be built with factory manufactured accessories.. a. Welding of the reinforced connectors to the head must be penetration in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the Branch. Welding neck flanges must have the same Schedule to the pipeline to which they are to be attached. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with ASME B16.5 dimensions. b. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. c. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material d. Handwheels of all valves must be solid, hollow handwheels are not allowed. The check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. The filters must have at least 1.5 times the passage area of the pipe. Welding neck flanges must be installed in weldable connections. In other cases, slip on flanges must be installed. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A16T1 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications HEAD DIAMETERS Particular Technical Specification Project: Rev. 0 Sheet 154 of 4 “Dos Bocas New Refinery, Tabasco” DM (mm) 20 25 40 50 80 100 150 NPS (in) 3/4 1 1 1/2 2 3 4 6 200 250 300 350 400 8 10 12 14 16 NPS (in) DM (mm) TS = Stra i ght "T" thre a de d e ns TS TSR= Re duce d "T", thre de d e nds TS TSR T = Stra i ght "T" wi th be ve l e d e nds TS I SP = pi pe to pi pe i ns e rt TS T TOL = Thre a dol e t WOL = We l dol e t T T TOL T WOL T ISP T T T 3/4 1 1 1/2 2 3 20 25 40 50 80 4 6 8 10 12 14 16 100 150 200 250 300 350 400 BRANCH DIAMETERS GRAPH T-A016T1- BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A17T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Component Sheet 155 of 4 “Dos Bocas New Refinery, Tabasco” Industrial Installations Service: 95% Sulfuric acid or greater. See Note 1.11 Allowable Corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 Piping Material Specifications T-A17T1 Pressure and Temperature Limits RT 50 % 1920 kpa@ 50°C See Note 1.1 Valve Internals Alloy 20 (UNS N08020) Material: CS Notes Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class 2.10 20 to 50 (3/4 to 2) 80 Beveled 2.2 80 to 200 (3 to 8) Standard Beveled 3.1 25 to 50 (1 to 2) Schedule equal to that of the pipe Ends NDT 50 % Class 150 RF Face Butt welds Description Piping Pipe ASTM A106 Gr. B, ASME B36.10 Nipples Nipple Connections Cap Plug Solid Bar Cap 4.2 4.5 90 ° Elbow Three radius 90 ° Elbow long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction 5.1 5.1 25 to 50 (1 to 2) 25 to 50 (1 to 2) 25 to 50 (1 to 2) 80 to 200 (3 to 8) 25 to 50 (1 to 2) 80 to 200 (3 to 8) 25 to 200 (1 to 8) 25 to 200 (1 to 8) Integrally Reinforced Connections 6.1 Threaded 6.2 Outlet 25 to 50 Lateral to45° 6.1 (1 to 2) Nipple Outlet or Nipple pipette Flanges Welding Neck Flanges 3000 Threaded Threaded Schedule equal to that of the pipe Schedule equal to that of the pipe 3000 6.1 7.2 Bevel / Bevel ASTM A106 Gr. B, ASME B36.10 Bevel / Thread Beveled Beveled ASTM A234 Gr. WPB, beveled ends or, twice pipe ASTM A106 Gr. B. ASTM A234 Gr. WPB, seamless ASME B16.9 ASTM A234 Gr. WPB, seamless ASME B16.9 ASTM A234 Gr. WPB, seamless ASME B16.9 Threaded ASTM A105, MSS SP-97 Beveled Flat 25 to 200 (1 to 8) 150 RF Blind Flanges Long Neck Flanges Orifice Plate Holder Flanges ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A234 Gr. WPB or twice pipe ASTM A106Gr. B. ASTM A234 Gr. WPB, ASME B16.9 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A105 ASME B16.5. 7.4 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.5. 7.3 50 to 600 (2 to 24) 300 RF ASTM A105, ASME B16.36, welding neck, bore equal to pipe inside diameter. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A17T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 156 of 4 “Dos Bocas New Refinery, Tabasco” Valves Gate Valves 8.1 8.14 25 to 50 (1 to 2) 150 Gate Valves 8.1 8.14 80 to 200 (3 to 8) 150 Globe Valves 8.1 8.14 25 to 50 (1 to 2) 150 Globe Valves 8.1 8.14 80 to 200 (3 to 8) 150 Check Valves 8.1 8.4 8.14 25 to 50 (1 to 2) 150 Check Valves 8.1 8.4 8.14 80 to 200 (3 to 8) 150 RF 8.1 8.6 8.20 8.21 80 to 200 (3 to 8) 150 RF 25 to 200 (1 to 8) 150 RF 25 to 200 (1 to 8) 300 For orifice plate holder flanges RF Butterfly Valves RF RF RF RF RF ISO 15761 design. Body, bonnet and internals alloy 20 (34% Ni, 20% Cr) (UNS N08020), solid gate, bolted bonnet, standard yoke, fixed handwheel and rising stem, alloy 20, ASTM B148 UNS C95600 stem nut, bolting same as body material.. ASME B16.34 design, body, bonnet and internals alloy 20 (34% Ni, 20% Cr) (UNS N08020), flexible wedge, flanged bonnet, standard yoke, fixed handwheel and ascending stem, alloy 20, ASTM stem nut B148 UNS C95600, hardware (bolts and nuts) same as body material. ISO 15761 design. Alloy 20 body, bonnet and internals (34% Ni, 20% Cr) (UNS N08020), bolted bonnet, standard yoke, movable disk, handwheel and rising stem, alloy 20, ASTM B148 UNS C95600 stem nuts, bolting same as body material. ASME B16.34 design. Alloy body, bonnet and internals 20 (34% Ni, 20% Cr) (UNS N08020), flanged bonnet, standard yoke, movable disc, handwheel and alloy 20 rising stem, ASTM B148 UNS C95600 stem nut, hardware (bolts and nuts) same as body material. ISO 15761 design. Alloy 20 body, lid and internals (34% Ni, 20% Cr) (UNS N08020), piston type, screwed cover, bolting same body material, install horizontally. API 594 type B design. Body, lid and internals alloy 20 (34% Ni, 20% Cr) (UNS N08020), piston type (¾ in to 2 in Ø) and swing type with stop to limit the rotation and opening of the hinge, flanged cover, bolting same as body material, install horizontally. Alloy 20 body and internals (34% Ni, 20% Cr) (UNS N08020), triple eccentricity, solid onepiece seal ring, integral body seat, metalmetal seal, API 609 category B design, fire resistant ISO 10497. Flanged body. The design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2019.. Gaskets Gaskets Gaskets 9.1 Bolts Studs Nuts Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. ASTM A193 Gr. B7, ASME B1.1 class 2A threads. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A17T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Miscellaneous Eight Figures (integral) “T” Type filters 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 157 of 4 “Dos Bocas New Refinery, Tabasco” 25 to 200 (1 to 8) 25 to 200 (1 to 8) Branch Connections 150 RF Schedule equal to that of the pipe Beveled ASTM A515 Gr. 70, ASME B 16.48 ASTM A234 Gr. WPB, seamless Graph T-A17T1 Branch Connections Notes: 1.1 1.2 1.11 2.2 2.10 3.1 4.2 4.5 5.1 6.1 6.2 7.2 7.3 7.4 8.1 8.4 8.6 8.14 8.20 8.21 9.1 11.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts.. In the sulfuric acid service, the application of this specification for maximum conditions, flow rate 1.2 meters / sec (4 ft / s) is restricted. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. Pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length is 12 m. Welds in DN 50 (NPS 2) and smaller must be by GTAW (Argon) process, using welding (SMAW) is forbidden. Threaded joints must be NPT (ASME B1.20.1) and sealed with welding, except where threaded plugs are installed. Cap plugs for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar cap plugs are only allowed in openings without use, in DN 20 to DN 50 (NPS ¾ to 2), and in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the Branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. Weld neck flanges must have the same ID as the pipe to which they will be attached. The orifice plate holder flanges and pipe flanges Schedule must be the same bore and thickness as to the pipe to be attached. Before welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. In long neck flanges for thermowell taps, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with ASME B16.5 dimensions. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. d. All valve hardware (bolts, nuts) must be of the proper specification to the valve body material e. Handwheels of all valves must be solid, hollow handwheels are not allowed. The check valves must be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of the fluids. It is forbidden to use ear valves or bipartition type installed between flanges. Valves must be manufactured in one piece. Body Split body type are not accepted. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the packing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and orifice plate holder flanges. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters, filters that use filter elements of cartridges and all that equipment that is required to isolate by frequent maintenance, must count with permanent reversible eight figures. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A18T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: HEAD DIAMETERS 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 158 of 4 “Dos Bocas New Refinery, Tabasco” a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must also be included, additional to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 25 40 50 80 100 150 200 250 NPS (in) 1 1 1/2 2 3 4 6 8 10 NPS (in) DM (mm) T = Stra i ghht "T" bevel ed ends T TR = Reduced "T" bevel ed ends , Stra i ght "T" + Reducer, or Reduced "T" + Reduction. N = Ni pol et or Ni ppl e Pi pette T T TR ** T N T T Thi s s peci fi ca tion prohi bi ts ma ki ng di rect i ns ets or wi th rei nforcement pl a tes , i nva ri a bl y connectors mus t be us ed (Stra i ght "T", Reduced "T", Stra i ght "T"s + Reductions ) or, Integra l l y Rei nforced Connectors (Wel dol et, Ni pol et or Ni ppl e Pi pette). OR T TRC 1 1 1/2 2 3 25 40 50 80 4 6 T 8 10 100 150 200 250 BRANCH DIAMETERS GRAPH T-A17T1 BRANCH CONNECTIONS Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A18T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification Service: Low pressure steam, steam condensate. Component Sheet 159 of 4 “Dos Bocas New Refinery, Tabasco” Industrial Installations Allowable Corrosion: 1.6 mm (0.063 in) See Note 1.2 Notes Piping Pipe Rev. 0 T-A18T1 Pressure and Temperature Limits 1065 kPa@ 288°C See Note 1.1 Material: CS Valve Thermal Treatment and Efforts Relief N.A. Internals Trim 8 Diameter Thickness (in) or Ends DN (NPS) Minimum Schedule / Class 20 to 50 (3/4 to 2) 80 2.2 80 to 600 (3 to 24) 2.2 Nipple Socket conc. Socket eccentric. NDT Class 150 5% RF Face See Note 6.3 welding’s Box welds for DN 50 (NPS 2) and smaller; Butt welds DN 80 (NPS 3) and larger. RT 5% Description Flat ASTM A106 Gr. B To be calculated by Contractor Beveled ASTM 53 Gr. B, Type E (Ex=0.85) 650 to 750 (26 to 30) To be calculated by Contractor Beveled API 5L Gr. B DSAW, with seams, longitudinal straight, (Ex. = 0.95)) 3.1 20 to 50 (3/4 to 2) 80 Flat / Thread Flat / Flat 3.2 20 to 50 (3/4 to 2) Schedule equal to that of the pipe Thread / Bevel 20 to 50 (3/4 to 2) 3000 20 to 50 (3/4 to 2) 3000 80 to 600 (3 to 24) Schedule equal to that of the pipe Nipples Connections 90 ° Elbow 45 ° Elbow Straight “T” Reduced “T” Cross Coupling Reduced Coupling Cap Plug Solid Bar Plug Elbow 90 ° long radius 45 ° Elbow Straight “T” Reduced “T” Concentric Reduction Eccentric Reduction 4.1 4.2 4.5 5.1 650 to 750 (26 to 30) 80 to 600 (3 to 24) Integrally Reinforced Connections Threaded Outlet 6.1, 6.2 Socket Weld Outlet 20 to 50 (3/4 to 2) 6.1, 6.3 Lateral Outlet Cap Plug 5.1 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule equal to that of the pipe Schedule equal to that of the pipe 3000 ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 Flat / Bevel Welding Box Threaded ASTM A105, ASME B16.11 ASTM A105, ASME B16.11, thread ASME B1.20.1 Beveled ASTM A234 Gr. WPB, ASME B16.9 Beveled ASTM A234 Gr. WPB-W, (Ex. =0.95) ASME B16.9 Beveled ASTM A234 Gr. WPB, ASME B16.9 Threaded ASTM A105, MSS SP-97 ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Welding Box Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A18T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Butt Weld Outlet Nipple Outlet or Nipple pipette Flanges Welding Box Flanges Welding Neck Flanges 6.1 6.1, 6.3 7.6 7.2 7.6 Blind Flanges Orifice Plate Holder Flanges Long Neck Flanges Valves Gate Valves Gate Valves Globe Valves Globe Valves Check Valves Check Valves ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 160 of 4 “Dos Bocas New Refinery, Tabasco” 80 to 250-500 Schedule equal to (3 to 10-20) that of the pipe 20 to 50 3000 (3/4 to 2) 20 to 50 (3/4 to 2) 150 Beveled ASTM A105, MSS SP-97 Flat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) RF ASTM A105, ASME B16.5, Schedule 80 ASTM A105, ASME B16.5, Schedule and bore equal to that of the pipe. 80 to 600 (3 to 24) 150 RF 650 to 750 (26 to 30) ASTM A105 ASME B16.47 Series A (MSSSP44), thickness and bore equal to that of the pipe. 20 to 600 (3/4 to 24) ASTM A105, ASME B16.5. 150 650 to 750 (26 to 30) RF ASTM A105 ASME B16.47 Series A (MSS-SP44). 7.3 50 to 600 (2 to 24) 300 RF ASTM A105, ASME B16.36, welding neck, bore equal to that of the pipe. 7.4 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.5. 8.1 8.18 20 to 50 (3/4 to 2) 800 80 to 600 (3 to 24) 150 20 to 50 (3/4 to 2) 800 80 to 300 (3 to 12) 150 20 to 50 (3/4 to 2) 800 80 to 600 (3 to 24) 150 Beveled 20 to 600 (3/4 to 24) 150 RF 25 to 600 (1 to 24) 300 RF 8.1 8.9 8.18 8.1 8.18 8.1 8.9 8.18 8.1 8.4 8.18 8.1 8.4 8.9,8.18 Welding Box Beveled Welding Box Beveled Welding Box ASTM A105, Trim 8, OS&Y, ISO 15761, fixed handwheel, rising stem, welded bonnet, solid wedge.. ASTM A216 Gr. WCB, Trim 8, OS&Y, ISO 10434, Fixed hand wheel, rising stem, screwed bonnet, flexible wedge. ASTM A105, Trim 8, OS&Y, ISO 15761, handwheel and rising stem, welded bonnet. ASTM A216 Gr. WCB, Trim 8 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, bolted bonnet.. ASTM A105, Trim 8, ISO 15761, ball or piston type for horizontal / vertical position, cover screwed. ASTM A216 Gr. WCB, Trim 8, API 594 type B, screwed cover, swing type and stop integrated to the body that limits the opening of the disc.. Gasket 9.1 Gasket 650 to 750 (26 to 30) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 150 RF Spiro-metallic, with centering ring (external) Carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filler (asbestos-free), winding and inner ring of type 304 Stainless Steel, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (external) made of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating filled with flexible graphite (asbestos-free), winding and inner ring made of 304 Stainless Steel, ASME B16.20 for ASME flanges B16.47A (MSS-SP44). Threaded ends, ASTM A193 Gr. B7, ASME B1.1 class 2A threads. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 161 of 4 “Dos Bocas New Refinery, Tabasco” Bolts Threaded ends, ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Studs Nuts Miscellaneous Eight Figures (integral) Eight Figures (blind joint and spacer separated) 20 to 300 (3/4 to 12) “Y” Type filters 12.1 “Y” Type filters 350 to 600 (14 to 24) 20 to 50 (3/4 to 2) 80 to 100 (3 to 4) BRANCH TABLE 150 RF ASTM A515 Gr. 70, ASME B 16.48 150 RF ASTM A515 Gr. 70, ASME B 16.48 Welding Box 3000 Schedule equal to that of the pipe Beveled ASTM A105, ends ASME B16.11 ASTM A105 o ASTM A216 Gr. WCB T-A18T1 Branch Table Notes: 1.1 1.2 2.2 3.1 3.2 4.1 4.2 4.5 5.1 6.1 6.2 6.3 7.2 7.3 7.4 7.6 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length of the pipe is 12 m. The threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In the sockets, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the Schedule must be equal to that of the pipe to be welded. b. The threaded end sockets for use of pressure taps (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap plugs for terminal ends of purges and vents. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use, for DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate holder flanges, seal with welding after installation. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory manufactured accessories. a. Welding of the reinforced connectors to the head must be penetration in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. The integrally reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with welding. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For integrally reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlet, and smaller connections, welding box welds should be inspected, in accordance with the percentage indicated in the pipe specification. Welding neck flanges must have the same Schedule as to the pipeline to which they are to be joined. The orifice plate holder flanges and pipe flanges to which they are to be attached must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld must be ground and polished (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. In long neck flanges for thermowell taps, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed.. The use of flanges in steam services should be minimized, only allowed where its use is technically justified. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: 8.1 8.4 8.9 8.18 9.1 HEAD DIAMETERS 12.1 Rev. 0 Sheet 162 of 4 “Dos Bocas New Refinery, Tabasco” a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5, and the larger ones with ASME B16.47 Series A. b. The manufacturer must specify on a stainless-steel metal plate label, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. c. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material d. Handwheels of all valves must be solid, hollow handwheels are not allowed. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids. Bevel ends must be for joints with thicknesses equal to those of pipes. The packing of the packing box and the half body of the valves must be special for steam service (graphite). For use on long neck flanges and orifice plate holder flanges a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must also be included, additional to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. DM (mm) 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600 650 700 750 800 900 1000 1050 1150 1200 NPS (in) 3/4 TC 1 TC 1 1/2 TRC TC 2 3 4 6 8 10 SOL 12 14 16 18 20 24 1/16" Gap 26 28 30 32 36 40 42 46 48 NPS (in) 3/4 1 1 1/2 DM 20 25 40 (mm) TC - Wel di ng Box "T" TRC= Wel di ng Box Reduced "T" T = Stra i ght "T" wi th bevel ed ends ISP = Pi pe to pi pe Ins ert TC ICP = Ins ert wi th rei nforci ng pl a te (rei nforci ng pl a te wi th s chedul e the s a me a s the hea der a nd wi dth s a me to ha l f of OD of bra nch) T T SOL = Sockol et T WOL = Wel dol et T T ISP T T T T T T WOL T T T T ICP T T T T 2 3 50 80 4 6 8 10 12 14 16 100 150 200 250 300 350 400 18 20 24 26 28 30 32 450 500 600 650 700 750 800 36 40 42 46 T 48 900 1000 1050 1150 1200 BRANCH DIAMETERS GRAPH T-A18T1 - BRANCH CONNECTIONS Note: Tube-to-tube grafts welded directly to the head must be analyzed in particular, and reinforced if required, in accordance with ASME B31.3 304.3 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Piping Material Specification T-A19T1 Pressure and Temperature Limits Service: Acid Gas Component Sheet 163 of 4 “Dos Bocas New Refinery, Tabasco” Industrial Installations 1380 kpa@ 200°C Allowable Corrosion: 5.0 mm (0.200 in) See Note 1.2 See Note 1.1 Material: CS “Passivated” Thermal Treatment and Efforts Relief Yes See Note 1.3 See Notes Rev. 0 Diameter DN (NPS) Thickness (in) or Minimum Schedule / Class RT 33 % NDT 33 % See Note 6.2 Class 150 RF Face Valve Internals Trim 10 Ends Description Piping 2.10 Pipe 2.2 Nipples Nipple 25 to 50 (1 to 2) 80 to 100 (3 to 4) 150 (6) 200 to 400 (8 to 16) 450 (18) 500 to 600 (20 to 24) 25 to 50 (1 to 2) Connections 4.2 25 to 50 Cap Plug 4.3 (1 to 2) Solid Bar Plug Elbow 90 ° long radius 45 ° Elbow Straight “T” 25 to 600 Reduced “T” 5.1 (1 to 24) Concentric Reduction Reduction Eccentric Cap Plug Integrally Reinforced Connections 25 to 50 Lateral Outlet 6.1 (1 to 2) Butt Weld 6.1 80 to 250 Outlet (3 to 10) Nipple Outlet or Nipple pipette Flanges Welding Neck Flanges 6.1 7.2 Bling Flanges Orifice Plate Holder Flanges Long Neck Flanges 25 to 50 (1 to 2) 80 to 600 (3 to 24) 25 to 600 (1 to 24) 160 Beveled 80 0.312 Beveled ASTM A106 Gr. B, ASME B36.10. 160 Beveled ASTM A106 Gr. B, ASME B36.10. 6000 Threaded Schedule equal to that of the pipe Beveled 6000 Beveled Schedule equal to that of the pipe Beveled 6000 Beveled ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4). 150 RF ASTM A105, ASME B16.5, Schedule and bore equal to that of the pipe. 150 RF ASTM A105, ASME B16.5. Standard 30 XS – Extra Strong ASTM A105, ASME B16.11, thread ASME B1.20.1 ASTM A234 Gr. WPB, Seamless ASME B16.9 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4), ISO 15156-2 ASTM A105, MSS SP-97. 7.3 50 to 600 (2 to 24) 300 RF ASTM A105, ASME B16.36, welding neck, bore equal to that of the pipe. 7.4 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.5. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION ET-032-PEMEX-2019 18/03/2019 Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: Rev. 0 Sheet 164 of 4 “Dos Bocas New Refinery, Tabasco” Valves Gate Valves 8.1 8.9 25 to 50 (1 to 2) 800 Beveled Gate Valves 8.1 8.3 80 to 600 (3 to 24) 150 RF 8.1 8.9 25 to 50 (1 to 2) 800 Beveled 8.1 (80 to 300) 3 to 12 150 RF 8.1 8.4 8.9 25 to 50 (1 to 2) 800 Beveled 8.1 8.4 80 to 600 (3 to 24) 150 RF 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 150 RF 25 to 600 (1 to 24) 150 25 to 600 (1 to 24) 300 For orifice plate holder flanges Globe Valves Globe Valves Check Valves Check Valves Butterfly Valves ASTM A105, Trim 10, OS&Y, ISO 15761, fixed handwheel, rising stem, screwed bonnet, solid gate. ASTM A216 Gr. WCB, Trim 10, OS&Y, ISO 10434, Fixed handwheel, rising stem, flanged bonnet, solid gate. ASTM A105, Trim 10, OS&Y, ISO 15761, handwheel and rising stem, bolted bonnet.. ASTM A216 Gr. WCB, Trim 10 conforming to API STD 623, OS&Y, ASME B16.34, handwheel and rising stem, flanged bonnet. ASTM A105, Trim 10, ISO 15761, ball or piston type for working horizontally / vertically, screwed cover. ASTM A216 Gr. WCB, Trim 10, API 594 type B, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, API 609 category B design, ISO 10497 fireproof. Flanged body. The design must comply with 8.2.1 and 8.10 of ET-204- PEMEX-2019. Gaskets Gaskets 9.1 RF Bolts Studs Spiro-metallic, with centering ring (external) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), winding and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. ASTM A193 Gr. B7M, threads ASME B1.1 class 2A. ASTM A194 Gr. 2HM, threads ASME B1.1 class 2B. Nuts Miscellaneous Eight Figures (integral) Eight Figures (blind joint and spacer separated) “T Type filters 11.1 25 to 300 (1 to 12) 150 RF ASTM A515 Gr. 70, ASME B 16.48 11.1 350 to 600 (14 to 24) 150 RF ASTM A515 Gr. 70, ASME B 16.48 12.1 80 to 600 (3 to 24) Schedule equal to that of the pipe Beveled Branch Connections Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A234 Gr. WPB, Seamless Graph T-A19T1 Branch Connections Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUBDIRECTION Technical Specification Piping Systems in Industrial Plants Design and Material Specifications Particular Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 165 of 4 “Dos Bocas New Refinery, Tabasco” Notes: 1.1 1.2 1.3 2.2 2.10 4.2 4.3 5.1 6.1 7.2 7.3 7.4 8.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the sacrificial thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Heat Treatment and Relief of stresses, apply NACE SP0472 in all the components of the Pipe System. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe racks (raised frames) and above ground sleepers the minimum acceptable length is 12 m. Welds in DN 50 (NPS 2) and smaller must be by GTAW (Argon) process, using welding (SMAW) is forbidden. Cap plugs for terminal ends of purges and vents. Weld threaded joints must be sealed with welding. It is forbidden to use pipe connections or field fabricated fittings, such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory manufactured accessories. a. Welding of reinforced connectors to the head must be fully penetrated in accordance with ASME code B31.3. b. Head diameter and branch diameter in integrally reinforced connectors must be specified. The diameter indicated in the specification is the branch. Welding neck flanges must have the same Schedule as the pipeline to which they are to be joined. The orifice plate holder flanges and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld must be ground and polished (mirror finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with welding. Long neck flanges for thermowell taps, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. For DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label plate, attached to the body and with impact letter on the valve body: identification number, types of bonnet gasket and packing box packing. 8.3 8.4 8.5 8.6 8.9 8.20 8.21 9.1 11.1 12.1 d. All valve hardware (bolts and nuts) must be of the proper specification to the valve body material e. Handwheels of all valves must be solid, hollow handwheels are not allowed. DN 50 gate valves (NPS 2) with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, level transmitters. The check valves must be installed horizontally with the lid on top, to ensure the closure of the gate and prevent the return of the fluids. a. Ball-type valve mounted on trunion, energized seats, bidirectional seats, soft seal polyamide (nylon or PTFE), Internal: carbon steel dial with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 (UNS stem) G41400), AISI 410SS stainless steel seats , soft seal polyamide (nylon) [120 ° C (248 ° F) or PTFE 180 ° C (356 ° F)]. b. Welded body valves should be inspected by radiography and / or 100 percent ultrasound according to ASME Section VIII div. 1. c. Valves DN 50 to DN 100 (NPS 2 to NPS 4) operated by lever in DN 150 (NPS 6) & larger supplied with double speed gear box It is forbidden to use ear valves or bipartition disc type installed between flanges. The beveled ends must be so that they join with thicknesses equal to those of the pipes. Butterfly valves are for isolating large inventory containers. When they are extended bonnet, this must be manufactured in one piece.. The packing of the packing box must be graphite for cryogenic and fire-resistant service For use on long neck flanges and orifice plate holder flanges.. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fired heaters filters that use filter elements of cartridges and all that equipment that are required to be isolated for frequent maintenance, must have permanent reversible eight figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, eight figures must be included, additionally to the blocking valves, to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A19T1 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical Specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 166 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A20T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical Specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Sheet 167 de 214 T-A20T1 Pipe Materials Specification Service: Fire water (Fresh water, dry section) Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Pressure and temperature limits 1824 kpa @ 82°c See Note 1.1 Material: Galvanized Carbon Steel See Note 1.3 and 1.9 Heat and Relief Treatment of Efforts N.A. DN diameter Minimum thickness Notes (NPS) (in) or Certificate / Class Allowable corrosion: 0.0 mm (0.0 in) See Note 1.2, 1.11 Component ET-032-PEMEX-2019 18/03/2019 Trim 8 valve internals RT 5% NDT 5% Class 150 RF face Threaded joints in DN 50 (NPS 2) and smaller; butt welds in DN 80 (NPS 3) and higher Extremes Description Pipeline Tube 1.3 20 to 50 (3/4 a 2) 80 Threaded ASTM A106 Gr. B, hot dip galvanized conforming to ASTM A123 80 a 400 (3 a 16) STD Beveled ASTM A53 Gr. B, Type E (Ex = 0.85) hot dip galvanized conforming to ASTM A123 80 Threaded ASTM A106 Gr. B, hot dip galvanized conforming to ASTM A123 Nipple 20 to50 (3/4 to 2) Nipple Concentric Swage. Eccentric Swage Connections 90 ° elbow 45 ° elbow T straight you T Couple reduced Couple reduced Reducer inserts Cap Solid bar stopper 3.2 20 to 50 (3/4 ato2) 20 to 50 (3/4 to 2) Schedule Same as the pipeline 3000 Thread / bevel ASTM A234 Gr. WPB, MSS SP-95, hot dip galvanized conforming to ASTM A123, MSS SP-95 Threaded ASTM A105, hot dip galvanized conforming to ASTM A123, ASME B16.11 Beveled ASTM A234 Gr. WPB -W, ASME B16.9. Beveled ASTM A105, MSS SP- 97 Beveled ASTM A105, MSS SP- 97 4.2 Elbow 90 ° long radius 45 ° elbow T straight 80 to 400 1.3 (3 to 16) T Reduced Concentric reduction Eccentric Reduction Cap Integrally reinforced connections 6.1a 20 to 50 Threaded Outlet 6.1b (3/4 to 2) 6.1a 80 to 350 Butt Weld Outlet 6.1b (3 to 14) 6.3 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule Same as the pipeline 3000 Schedule Same as the pipeline Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A20T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical Specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Nipple Outlet or Nipple pipette 6.1a 6.1b 6.3 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 168 de 214 “New Refinery in Dos Bocas, Tabasco” 20 to 50 (3/4 to 2) 3000 Threaded ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 20 to 50 (3/4 to 2) 150 RF ASTM A105, hot dip galvanized conforming to ASTM A123, ASME B16.5 80 to 400 (3 to 16) 150 RF ASTM A105, ASME B16.5. 80 to400 (3 to 16) 150 RF ASTM A105, ASME B16.5 20 to 400 (3/4 to 16) 150 RF ASTM A105, hot dip galvanized conforming to ASTM A123, ASME B16.5. 7.4 20 to 50 (3/4 to 2) 300 RF ASTM A105, ASME B16.5 8.1 20 to 50 (3/4 to 2) 800 Threaded 80 to 400 (3 to 16) 150 RF Flanges Threaded flange Sliding Flanges (slip on) Weld neck flanges 7.2, 101 Blind flanges Long neck flanges Valves Gate Valves 8.1 ASTM A105, Trim 8, OS&Y, ISO 15761, fixed steering wheel, rising stem, Threaded bonnet, solid gate. ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to ISO 10434, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid gate. Operated with a 2½ ”to 14” steering wheel and a 16 ”gear operator. ASTM A216 Gr. WCB, API STD 608 / ASME B16.34 design, Threaded body, floating ball, full step. Stainless steel dial Type 316 or carbon steel with 0.003 in electrolytic nickel coating, RPTFE seats, fireproof API SPC 6FA, ISO 10497. DN 100 (NPS 4) and hand operated minor DN 150 (NPS 6 ) and older operated with gearbox, Floating Ball Valves 8.1 50 to 300 (2 to 12) 150 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Threaded ASTM A105, Trim 8, ISO 15761, ball or piston type for working in horizontal / vertical position, Threaded cover. Check Valves 8.1 8.4 80 to 400 (3 to 16) 150 RF ASTM A216 Gr. WCB, API 594 type B, Trim 8, Threaded cover, swing type and stop integrated to the body that limits the opening of the disc. RF Spiro-metallic, with metal centering ring (outer) and inner ring, flexible graphite filling, curl and stainless-steel rings. Type 304, ASME B16.20 for ASME B16.5 flanges, 1/8 ”esp. Gasket Gasket 20 to 400 (3/4 to 16) 150 Screws Studs Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A193 Gr. B7, ASME B1.1 class 2A threads. with corrosion resistant coating according to ET-027-PEMEX-2019 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A20T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical Specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 169 de 214 “New Refinery in Dos Bocas, Tabasco” Nuts ASTM A194 Gr. 2H, hexagonal, thread ASME B1.1 class 2B. with corrosion resistant coating according to ET-027-PEMEX-2019 Miscellaneous Y type filters Y type filters 20 to 50 (3/4 to 2) 80 to 300 (3 to 12) BRANCH CHART 600 Threaded 150 RF ASTM A105, ASME B16.11 ends, stainless steel mesh. 304, 0.036 in openings ASTM A216 Gr. WCB, stainless steel mesh. 304, 0.036-inch openings T-A20T1 BRANCH TABLE Notes: 1.1 1.3 1.9 1.11 2.11 3.2 4.2 6.1a 6.1b 6.3 7.2 7.4 8.1 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. The reels must be manufactured in sections so that they can be assembled by flanged joints on site. Once manufactured, the reels must be coated with hot-dip galvanized according to the ASTM-A153 and ASTM-A385 specification. Use seal tapes, anti-stick similar to PTFE on threads. The minimum galvanizing thickness is 0.127 mm (0.005 in), with the dip galvanizing process according to ASTM A90 standard The permissible corrosion for pipes with a diameter less than or equal to DN 50 (NPS 2) should be considered equal to 0.0 mm. The carbon steel pipe, galvanized by immersion, should be applied with a single component modified vinyl primary finish (approved according to the CFE-P21 specification), in color Red Signal RAL 3001 of 0.127 mm (0.005 in) thick . to. In the softens, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the ID must be equal to that of the pipe to be welded. The threaded end sockets for use of pressure taps (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding. Cap for ends of purges and vents. Welding of reinforced connectors with the head must be fully penetrated according to ASME code B31.3. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. Welded joints in connections with weld box ends, the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Threaded Outlet connectors must be inspected according to the percentage indicated in the pipe specification and index of pipe materials. Weld neck flanges must have the same pipeline to which they will be attached. Long neck flanges for thermowell intakes, the inner diameter must be specified to relate it to the outer diameter of the thermowell and ensure insertion, the minimum allowed Class is 300. a. On DN 400 (NPS 16) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. c. All valve hardware must be of the proper specification to the valve body material d. Flywheels of all valves must be solid, hollow flywheels are not allowed. 8.4 Check valves must be installed horizontally or vertically with upward fluid, to ensure the closure of the gate and prevent fluid backflow. 101 Weld neck flanges must be installed in weldable connections. In other cases, sliding flanges must be installed Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A20T1 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical Specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 170 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-A20T1 Hoja 4 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Allowable corrosion: 0 mm (0 in) Note 1.3 Component Notes Rev. 0 Sheet 171 of 4 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Service: Noncorrosive hydrocarbons, Methane, Ethane, Propane, Butane, Methanol, Pentane. Apply Note 1.1 ET-032-PEMEX-2019 18/03/2019 Pipe Materials Specification T-B01T3 Pressure and temperature limits See Note 1.2 Material: Type T304 Relief of efforts N.A. RT 20 % Class 300 RF Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Valve internals Trim 12 DN diameter Minimum thickness (in) (NPS) or Certificate / Class NDT Additional See Note 6.3 Extremes Description / Material Pipeline 2.1 2.2 Pipe 2.2 20 to 50 (3/4 to 2) 80 to 150 (3 to 6) 200 to 450 (8 to 18) 500 to 600 (20 to 24) 80S Flat ASTM A312 Gr. TP304, S/C, ASME B36.19M Beveled ASTM A312 Gr. TP304, S/C, ASME B36.19M 10S 40S 80S Nipple Nipple (online) Concentric Swage. Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced Tee Cross CoupleCouple Reduced Cap-cap Solid rod cap Street elbow 3.1 20 to 50 (3/4 to 2) 3.2 20 to 50 (3/4 to 2) 4.1 20 to 50 (3/4 to 2) 4.2 4.3 4.5 4.3 4.5 80S Schedule Same as the pipeline Welding box 3000 20 to 50 (3/4 to 2) Elbow 90 ° long radius 45 ° elbow long radius Tee straight 80 to 600 5.1 Reduced tee (3 to 24) Concentric Reduction Eccentric Reduction Cap Plug Integrally reinforced connections Threaded 6.1 20 to 50 Outlet Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. For welding / thread + welding For welding / thread + welding Threaded 3000 ASTM A403 Gr. WP304, MSS SP-95 ASTM A182 Gr. F304, ASME B16.11 ASTM A182 Gr. F304, ASME B16.11, ASME B1.20.1 thread ASTM A182 Gr. F304, ASME B16.11, threads (female-male ASME B1.20.1) Schedule Same as the pipeline 3000 ASTM A312 Gr. TP304, S/C Beveled ASTM A403 Gr. WP304, S/C, ASME B16.9 Beveled- ASTM A182 Gr. F304, MSS SP-97 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T3 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Socket Weld Outlet Lateral Outlet Butt Weld Outlet Nipple Outlet Flanges Welding box flanges Weld neck flanges (3/4 to 2) 6.1 6.3 20 to 50 (3/4 to 2) 3000 6.1 6.3 20 to 50 (3/4 to 2) 3000 6.1 80 to 250 (3 to 10) 6.1 6.3 20 to 50 (3/4 to 2) 7.2 Blind flanges Hole plate carrier flanges Rev. 0 Sheet 172 of 4 “New Refinery in Dos Bocas, Tabasco” 6.2 7.1 ET-032-PEMEX-2019 18/03/2019 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 20 to 600 (3/4 to 24) Schedule Same as the pipeline Threaded BeveledWelding box BeveledWelding box Beveled ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, MSS SP-97 3000 Flat bevel ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 300 RF 300 RF 300 RF ASTM A182 Gr. F304, ASME B16.5. ASTM A182 Gr. F304, ASME B16.5, Schedule Same as the pipeline. ASTM A182 Gr. F304, ASME B16.5, Schedule Same as the pipeline. 7.3 50 to 600 (2 to 24) 300 RF ASTM A182 Gr. F304, ASME B16.36, weldable neck, bore equal to the pipe. 7.4 25 to 50 (1 to 2) 300 RF ASTM A182 Gr. F304, ASME B16.5. Gate Valves 8.1 8.13 8.19 20 to 50 (3/4 a 2) 800 Welding box Gate Valves 8.1, 8.3 8.13 8.19 80 to 600 (3 to 24) 300 RF Globe valves 8.1, 8.13 8.21 20 to 50 (3/4 to 2) 800 Welding box Globe valves 8.1 8.21 80 to 300 (3 to 12) 300 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding box Check Valves 8.1 8.4 80 to 600 (3 to 24) 300 RF 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 300 RF Long neck flange Valves Butterfly valve ASTM A182 Gr. F304, ISO 15761, Trim 12, OS&Y, fixed flywheel, rising stem, flanged bonnet, solid gate with pressure equalizer hole. ASTM A351 Gr. CF8, ISO 10434, Trim 12, OS&Y, Fixed flywheel, rising stem, flanged bonnet, with pressure equalizer hole, wedge to be specified by PEMEX in the project. ASTM A182 Gr. F304, ISO 15761, Trim 12, OS&Y, Steering wheel and rising stem, flange bonnet. ASTM A351 CF8, ASME B16.34, Trim 12 conforming to API STD 623, OS&Y, flywheel and rising stem, flanged bonnet. ASTM A182 F304, ISO 15761, Trim 12, ball or piston type to work horizontally / vertically, flanged cover. ASTM A351 CF8, API STD 594 type B, Trim 12, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A351 CF8, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX- 2012. Gasket Gasket 20 to 600 (3/4 to 24) 300 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of stainlesssteel type 304, ASME B16.20 for flanges ASME B16.5 Screws Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T3 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 173 of 4 “New Refinery in Dos Bocas, Tabasco” ASTM A193 Gr. B8 Class 2, ASME B1.1 class 2A threads. ASTM A194 Gr. 8, ASME B1.1 class 2A threads. Studs Nuts Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) Tee filters 11.1 20 to 300 (3/4 to 12) 300 RF ASTM A240 Gr. 304, ASME B16.48 11.1 350 to 600 (14 to 24) 300 RF ASTM A240 Gr. 304, ASME B16.48 20 to 50 (3/4 to 2) 3000 Welding box ASTM A182 Gr. F304, ASME B16.11 ends 80 to 600 (3 to 24) Schedule Same as the pipeline Weldable ASTM A351 CF8, S / C, weldable ends 12.1 Branch Connections Graph T-B01T3 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 3.1 3.2 4.1 4.2 4.3 4.5 5.1 5.3 6.1 6.2 6.3 7.1 7.2 7.3 a. For these services, this Specification of Materials for Pipeline, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor. b. For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. c. The slaughter thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, fittings and fittings. d. At least DN 20 (NPS ¾) is allowed in pipes e. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. f. For pipes installed in pipe corridors (raised frames) and Cement Stand the minimum acceptable length is 12 m. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In the Swages the end of greater diameter is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded. In the reduced part, the thickness or ID must be equal to the diameter of the pipe of this specification. b. Threaded end Swages for use of pressure taps (pressure transmitters and pressure gauges) and threaded joints must be sealed with solder. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Weld threaded joints a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS 3/4 to 2) are allowed, as in orifice plate carrier flanges, seal with solder after installation The use of pipe connections or "improvised" fittings such as wedge plugs or "fish mouth" and flat caps is prohibited. All branches must be built with factory accessories.. Eccentric reduction with upwards for pump suction (do not use concentric reduction). a. Welding of the connectors reinforced with the head must be fully penetrated according to ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The use of the fully reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. In the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld box welds must be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline ID. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to which they will be joined must be of the same bore and thickness. Before welding, the flange must be aligned to the tube, no steps should be left. After welding, rectify the inner weld (mirror finish), there should be no restrictions, bumps or sinking. Seal with a weld bead must be applied to all threaded joints (nipples and solid bar plugs) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T3 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 7.4 8.1 8.3 8.4 8.6 8.13 8.19 8.20 8.21 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 174 de 214 “New Refinery in Dos Bocas, Tabasco” For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material. e. Flywheels of all valves must be solid, hollow flywheels are not allowed DN 50 (NPS 2) gate valves with flanged ends, flanges and body must be in one piece (not welded), only allowed in equipment no zzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or bipartite disc type installed between flanges. The valves must be installed with the rod in a horizontal position, so that in case of falling of the cookie does not disable the safety valve or the release head In the gate they must be supplied with a pressure equalizing orifice 3 mm (1/8 in.) In diameter of the fluid containment side and indicate on the valve body with an arrow the side of higher pressure. The packing of the stuffing box must be graphite for cryogenic a nd fireresistant service. Butterfly valves are for insulating large inventory containers. When they have an extended bonnet, it must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that require to be isolated by frequent maintenance, must have definitive reversible figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected.. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, additional figures must be included in the eight valves to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Component Sheet 175 de 214 Pipe Materials Specification T-B01T4 RT 20 % Pressure and temperature limits See Note 1.2 Notes Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Service: Noncorrosive hydrocarbons, Methane, Ethane, Propane, Butane, Methanol, Pentane. Apply Note 1.1 Permissible corrosion: 1.6 mm (.0625 in) See Note 1.3 ET-032-PEMEX-2019 18/03/2019 Material: CS 3.5% Ni Internal Valves: Heat Treatment and Relief of Trim 10 efforts: N.A. Minimum DN Extremes thickness (in) or diameter Certificate / Class (NPS) NDT Additional See Note 6.3 Charpy Impact a -60°C Class 300 RF Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description Pipeline 2.1 2.2 2.3 20 a 50 (3/4 a 2) 2.2 2.3 80 a 150 (3 a 6) 200 a 250 (8 a 10) 300 a 350 (12 a 14) 400 (16) 450 (18) 500 a 600 (20 a 24) Tube 80 Flat ASTM A333 Gr. 3, S/C, ASME B36.10M Beveled ASTM A333 Gr. 3, S/C, ASME B36.10M ASTM A333 Gr. 3, S/C, ASME B36.10M STD 30 STD 0.406 0.469 30 Nipple Nipple (online) Concentric Swage. Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced Tee Cross Couple CoupleReduced Tee straight Cap Plug 3.1 15 to 50 (1/2 to 2) 80 For welding / thread + welding 3.2 15 to 50 (1/2 to 2) Schedule Same as the pipeline For welding / thread + welding ASTM A420 Gr. WPL3, MSS SP-95 4.1 15 to 50 (1/2 to 2) 3000 Welding box ASTM A350 Gr. LF3, ASME B16.11 4.1 4.3 15 (1/2) 3000 Threaded 3000 Threaded 4.2 Solid bar stopper Street elbow 4.2 4.5 Elbow 90 ° long radius 5.1 4.5 15 to 50 (1/2 to 2) 15 to 50 (1/2 to 2) 20 to 50 (3/4 to 2) 80 to 600 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Threaded 3000 Schedule Same as the pipeline Threaded Beveled ASTM A350 Gr. LF3, ASME B16.11, ASME B1.20.1 thread ASTM A350 Gr. LF3, ASME B16.11, ASME B1.20.1 thread ASTM A350 Gr. LF3, ASME B16.11, ASME B1.20.1 thread ASTM A350 Gr. LF3, ASME B16.11, threads (female-male ASME B1.20.1) ASTM A420 Gr. WPL3, S/C, ASME B16.9. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 45 ° elbow Tee straight Reduced tee Concentric Reduction Eccentric Reduction Cap Plug Lateral Outlet Butt Weld Outlet Nipple Outlet Flanges Welding box flanges Weld neck flanges Sheet 176 de 214 (3 to 24) 3000 BeveledThreade d BeveledWelding box BeveledWelding box ASTM A350 Gr. LF3, MSS SP-97. 6.1 6.3 20 to 50 (3/4 to 2) 3000 6.1 6.3 20 to 50 (3/4 to 2) 3000 6.1 80 to 250 (3 to 10) Schedule Same as the pipeline 6.1 6.3 20 to 50 (3/4 to 2) 3000 Flat bevel 300 RF 300 RF 300 RF ASTM A350 Gr. LF3, ASME B16.5. 7.1 7.2 Blind flanges Hole plate carrier flanges Rev. 0 “New Refinery in Dos Bocas, Tabasco” Integrally reinforced connections 6.1 20 to 50 Threaded 6.2 (3/4 to 2) Outlet Socket Weld Outlet ET-032-PEMEX-2019 18/03/2019 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 20 to 600 (3/4 to 24) Beveled ASTM A350 Gr. LF3, MSS SP-97. ASTM A350 Gr. LF3, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A350 Gr. LF3, MSS SP-97. ASTM A350 Gr. LF3, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A350 Gr. LF3, ASME B16.5 Schedule Same as the pipeline. ASTM A350 Gr. LF3, ASME B16.5 Schedule Same as the pipeline. 7.3 50 to 600 (2 to 24) 300 RF ASTM A350 Gr. LF3, ASME B16.5, Schedule Same as the pipeline 7.4 25 to 50 (1 to 2) 300 RF ASTM A350 Gr. LF3, ASME B16.5. Gate Valves 8.1 8.13 8.19 15 to 50 (1/2 to 2) 800 Welding box Gate Valves 8.1 8.3 8.13 8.19 80 to 600 (3 to 24) 300 RF Globe valves 8.1 8.13 8.21 20 to 50 (3/4 to 2) 800 Welding box Globe valves 8.1 8.21 80 to 300 (3 to 12) 300 RF Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding box Check Valves 8.1 8.4 80 to 600 (3 to 24) 300 RF Long neck flange Valves Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A350 Gr. LF3, ISO 15761, Trim 10, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid gate with pressure equalizer hole. ASTM A352 Gr. LC3, ASME B16.34, Trim 10 conforming to ISO 10434, OS&Y, fixed steering wheel, ascending stem, flanged bonnet, with pressure equalizer hole. wedge to be specified by PEMEX in the project. ASTM A350 Gr. LF3, ISO 15761, Trim 10, OS&Y, flywheel and rising stem, flanged bonnet. ASTM A352 Gr. LC3, ASME B16.34, Trim 10 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. A350 Gr. LF3, ISO 15761, Trim 10, ball or piston type to work horizontally / vertically, flanged cover. ASTM A352 Gr. LC3, API STD 594 type B, Trim 10, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Butterfly valve 8.1, 8.6 8.20 8.21 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 177 de 214 “New Refinery in Dos Bocas, Tabasco” 80 to 600 (3 to 24) 300 300 ASTM A352 Gr. LC3, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2012. Gasket 20 to 600 (3/4 to 24) Gasket 300 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of stainless-steel type 304, ASME B16.20 for flanges ASME B16.5 Screws Studs Threaded ends, ASTM A320-L7, ASME B1.1 class 2A threads. Nuts ASTM A194 Gr. 4. ASME B1.1 class 2A threads Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) Tee filters 11.1 20 to 300 (3/4 to 12) 300 RF ASTM A350 Gr. LF3, ASME B16.5. 11.1 350 to 750 (14 to 30) 300 RF ASTM A350 Gr. LF3, ASME B16.5. 12.1 80 to 600 (3 to 24) 20 to 50 (3/4 to 2) Branch Connections Schedule Same as the pipeline 3000 Weldable ASTM A352 Gr.LC3, S / C, weldable ends Welding box ASTM A350 Gr. LF3, ASME B16.11 ends Graph T-B01T4 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 2.3 3.1 3.2 4.1 4.2 4.3 4.5 5.1 5.3 6.1 For these services, this Specification of Materials for Pipeline, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor. For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. In pipes, DN 20 (NPS 3/4) is the minimum allowed. to. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe corridors (raised frames) and Cement Stand the minimum acceptable length is 12 m. Welds between dissimilar materials are prohibited in the case of change of specification, this must be done on the flanges. a. In the Swage, the end of greater diameter is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded. In the reduced part the thickness or ID must be of equal diameter to that of the pipe of this specification. b. The threaded end Swage for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Weld threaded joints a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use pipe connections or "improvised" fittings such as wedges or "fish mouths" and flat caps. All branches must be built with factory accessories. Eccentric Reduction with flat face up for pump suction (concentric reduction should not be used). a. Welding of the connectors reinforced with the head must be fully penetrated in accordance with ASME code B31.3. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.3 8.4 8.6 8.13 8.19 8.20 8.21 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 178 de 214 “New Refinery in Dos Bocas, Tabasco” b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vent s that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. In the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlet connectors, weld box welds must be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline ID. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube, and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should b e no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermow ell and ensure insertion, Class 300 is the minimum allowed. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material e. Flywheels of all valves must be solid, hollow flywheels are not allowed. DN 50 (NPS 2) gate valves with flanged ends, flanges and body must be in one piece (not welded), only allowed in equipment no zzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or bipartite disc type installed between flanges. The valves must be installed with the rod in a horizontal position, so that in case of falling of the cookie does not disable the safety valve or the vent head. In the gate they must be supplied with a pressure equalizing hole 3 mm (1/8 in.) In diameter from the fluid containment side and indicated on the valve body with an arrow indicating the side of greatest pressure. The packing of the cable glands should be graphite for cryogenic and fire-resistant service. Butterfly valves are for insulating large inventory containers. When they have an extended bonnet, it must be manufactured in one piece. The packing of the cable glands should be graphite for cryogenic and fire-resistant service. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate for frequent maintenance, must ha ve definitive reversible figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, they must be included in addition to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 179 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B01T4 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Sheet 180 de 214 Pipe Materials Specification Service: Liquid benzene, Phosphate, Nitrogen Component Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Allowable corrosion: 1.6 mm (0.0625 in) See Note 1.2 ET-032-PEMEX-2019 18/03/2019 Pressure and temperature limits See Note 1.1 Material: CS Thermal Treatment and Relief of efforts See Note 1.3 Ver DN Minimum thickness Notes diameter (in) or Certificate / (NPS) Class RT 33 % Internal Valves: Trim 5 Extremes T-B02T1 Additional NDT % see EMT Class 300 index RF face See Note 6.3 Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description Pipeline 2.1, 2.2 Tube 2.2 2.2, 2.3 20 to 50 (3/4 to 2) 80 to 350 (3 to 14) 400 (16) 450 to 500 (18 to 20) 600 (24) 650 (26) 0.625 0.5 750(30) 0.625 80 Flat STD ASTM A106 Gr. B, ASME B36.10 40 XS Beveled ASTM A672 Gr. B70 (Plate ASTM A515 Gr. 70), Class 12, C / C longitudinal straight, EFW, RT 100%, Ex = 1.0 Nipple Nipple (online) Concentric Swage Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced tee cross Couple Cople Reduced Cap Plug 3.1 20 to 50 (3/4 to 2) 3.2 20 to 50 (3/4 to 2) 3.2 20 to 50 (3/4 to 2) 4.1 20 to 50 (3/4 to 2) Schedule Same as the pipeline For welding / thread + welding To weld Welding box 3000 4.2 Solid bar stopper 4.2 4.5 Street elbow 4.5 Elbow 90 ° long radius 5.1 5.1 5.2 45 ° elbow For welding / thread + welding 5.1 20 to 50 (3/4 to 2) 3000 Threaded ASTM A106 Gr. B, ASME B36.10 ASTM A234 Gr. WPB, MSS SP-95 ASTM A234 Gr. WPB, MSS SP-95 ASTM A105, ASME B16.11 ASTM A105, ASME B16.11, ASME B1.20.1 thread ASTM A105, ASME B16.11, ASME B1.20.1 thread ASTM A105, ASME B16.11, threads (femalemale ASME B1.20.1) 80 to 600 (3 to 24) 650 to 750 (26 to 30) 80 to 600 (3 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B02T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 181 de 214 “New Refinery in Dos Bocas, Tabasco” 5.1 5.2 650 to 750 (26 to 30) Tee straight 80 to 600 5.1 (3 to 24) Reduced tee 5.1 650 to 750 5.2 (26 to 30) Concentric 80 to 600 5.1 (3 to 24) Reduction 5.1 650 to 750 5.2 (26 to 30) Tee straight 80 to 600 5.1 (3 to 24) Reduced tee 5.1 650 to 750 5.2 (26 to 30) Concentric 5.1 80 to 600 5.3 (3 to 24) Reduction 5.1,5.2 650 to 750 5.3 (26 to 30) 80 to 750 (3 to 30) 5.1 Cap Plug 5.2 650 to 750 (26 to 30) Integrally reinforced connections 6.1 20 to 50 Threaded Outlet 6.2 (3/4 to 2) ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled Schedule Same as the pipeline Beveled Schedule Same as the pipeline Beveled Schedule Same as the pipeline Beveled Schedule Same as the pipeline Beveled 3000 BeveledThreade d BeveledWelding box BeveledWelding box ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A105, MSS SP-97 6.1 6.3 20 to 50 (3/4 to 2) Lateral Outlet 6.1 6.3 20 to 50 (3/4 to 2) Butt Weld Outlet 6.1 Nipple Outlet 6.1 6.3 80 to 250 (3 to 10) 20 to 50 (3/4 to 2) 7.1 20 to 50 (3/4 to 2) 300 7.2 80 to 600 (3 to 24) 300 ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. 7.2 650 to 750 (26 to 30) 300 ASTM A105 ASME B16.47A (MSS-SP-44), Schedule and bore equal to that of the pipe. Socket Weld Outlet Flanges Welding box flanges Weld neck flanges Blind flanges Hole plate carrier flanges Long neck flange 7.3 7.4 20 to 600 (3/4 to 24) 650 to 750 (26 to 30) 50 to 600 (2 to 24) 25 to 50 (1 to 2) Schedule Same as the pipeline 3000 300 Beveled Flat bevel ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105 ASME B16.5 RF ASTM A105 ASME B16.5. ASTM A105 ASME B16.47A (MSS-SP44) 300 ASTM A105, ASME B16.36, weldable neck, bore equal to that of the pipe. ASTM A105, ASME B16.5. 300 300 Valves Gate Valves 8.1 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 800 Welding box ASTM A105, ISO 15761, Trim 5, OS&Y, fixed steering wheel, ascending stem, flanged bonnet, solid gate. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B02T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Silent Check Valves (Non slam), axial flow Butterfly valve Rev. 0 Sheet 182 de 214 “New Refinery in Dos Bocas, Tabasco” 8.1 8.3 80 to 600 (3 to 24) 300 RF 8.1 650 to 750 (26 to 30) 300 RF 8.1 20 to 50 (3/4 to 2) 800 Welding box 8.1 80 to 300 (3 to 12) 300 RF 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding box 8.1 8.4 8.6 80 to 600 (3 to 24) 300 RF 8.1, 8.4 8.24 100 to 600 (4 to 24) 300 RF 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 300 RF Globe valves Check Valves ET-032-PEMEX-2019 18/03/2019 ASTM A216 Gr. WCB, ISO 10434, Trim 5, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid or flexible wedge. ASTM A216 Gr. WCB, ASME B16.34, Trim 5 conforming to ISO 10434, OS&Y, ASME B16.47A flanges, fixed steering wheel, rising stem, flanged bonnet, solid or flexible wedge. ASTM A105, ISO 15761, Trim 5, OS&Y, flywheel and rising stem, flange bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 5 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. ASTM A105, ISO 15761, Trim 5, ball or piston type for working horizontally / vertically, flanged cover. ASTM A216 Gr. WCB, API STD 594 type B, Trim 5, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 WCB body and nozzle, ISO 14313, ASTM A276 Type 410-disc arrow, ASTM A105 disc or plug, ASTM A276 Type 410 spring, AISI 410 seats, ASTM A276 Type 410 anti-rotation bolt. Axial stopper and axial spring water hammer Metalmetal seal. ASTM A216 Gr. WCB, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET204-PEMEX-2012. Gasket 20 to 600 (3/4 to 24) Gasket 650 to 750 (26 to 30) Gasket 300 RF 300 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of type 304 Stainless Steel, ASME B16.20, for ASME B16.47A flanges (MSS-SP44), bore equal to the inside diameter of the pipe. Screws Studs Nuts Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) Filter Threaded ends, ASTM A193 Gr. B7, ASME B1.1 class 2A threads. ASTM A194 Gr. 2H, ASME B1.1 class 2A threads. 10.1 11.1 20 to 300 (3/4 to 12) 300 RF ASTM A515 Gr. 70 11.1 350 to 750 (14 to 30) 300 RF ASTM A515 Gr. 70, ASME B 16.48 3000 Welding box 12.1 20 to 50 (3/4 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, ASME B16.11 ends Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B02T1 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Tee filters 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 183 de 214 “New Refinery in Dos Bocas, Tabasco” 80 to 600 (3 to 24) Branch Connections Schedule Same as the pipeline Weldable ASTM A234 Gr. WPB, S / C, weldable ends Graph T-B02T1 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 2.3 3.1 3.2 4.1 4.2 4.3 4.5 5.1 5.2 5.3 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.2 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Apply according to the tables: 330.1.1 and 331.1.1 of ASME B31.3 in the components of the Pipe System. In pipes, DN 20 (NPS 3/4) is the minimum allowed. a. . External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. . For pipes installed in pipe corridors (raised frames) and furniture the minimum acceptable length is 12 m. In all seam pipes, this should be straight longitudinal and 100 percent radiographed. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. to. In the Swages, the end of greater diameter is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded. In the reduced part the thickness or ID must be of equal diameter to that of the pipe of this specification. b. b. The threaded end Swage for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Seal welded threaded joints. a. to. Street elbow for use in threaded connections of pump and compressor bodies. b. b. Solid bar caps are only allowed in openings without the use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use pipe connections or “improvised” fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory accessories. On all seam connections indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. Eccentric Reduction with flat face up for pump suction (concentric reduction should not be used). a. . Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. . Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline ID. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube, and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. . On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. . With maximum fugitive emissions of 50 ppm. c. . The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. . All valve hardware must be of the proper specification to the valve body material e. . Flywheels of all valves must be solid, hollow flywheels are not allowed. These valves: single expansion gate valve, parallel disc gate (double expansion), sliding (parallel-sided), ball mounted on stump, and wafer type retention, are only allowed upon express request by Pemex in the Project or by Specification of Technologist or Licensor . Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B02T1 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 8.3 8.4 8.5 8.6 8.20 8.21 8.24 8.25 8.26 10.1 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 184 de 214 “New Refinery in Dos Bocas, Tabasco” DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. a. Ball-type valve mounted on stump (trunion), energized seats, bidirectional seats, soft seal (nylon or PTFE), Internal: carbon steel dial with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 stem (UNS G41400), AISI 410SS stainless steel seats, soft seal polyamide (nylon) [120 ° C (248 ° F)] or PTFE 180 ° C (356 ° F). [180 ° C (356 ° F)]. b. Welded body valves should be inspected by 100 percent radiography and / or ultrasound according to ASME Section VIII division 1. c. Valves from DN 50 to DN 100 (NPS 2 to NPS 4) operated with handle, in DN 150 (NPS 6) and larger with dual speed gear operator. It is forbidden to use ear valves or bipartite disc type installed between flanges. Butterfly valves are for insulating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. Silent Check Valves (Non slam) for exclusive use in compressor discharge Fuel gas regulation systems must have a ¼ turn opening and closing ball-type block valve, which must be located in a place accessible to at least 15 m. a. For ball valves with a soft seal, this must be used in accordance with section 8.2.11 of ET-211-PEMEX-2008. b. For safety valve locks (PSV) they must be ball type and have a mechanism to install a padlock that ensures their open position c. For LP Gas service ball valves must be used instead of gate valves in storage areas. The studs are not affected in their central section by the tools with which the threading is made, which allows them to have a greater resistance to corrosion compared to the stud. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate for frequent maintenance, must have definitive reversible figures. a. to. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. c. When special filters such as cartridge type are used, they must be included in addition to the blocking valves, figures eight to ensure their total isolation. d. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B02T1 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Rev. 0 Sheet 185 de 214 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Pipe Materials Specification Service: Butane, Ethane, Natural Gas, LP Gas, Fuel Gas, Sweet Gas, Methane, Propane, Cyclohexane, Non-corrosive hydrocarbon condensates, Reduced crude, Non-corrosive hydrocarbons, Methanol, Light gasoline, Heavy gasoline, Water + Non-corrosive hydrocarbons , Fuel oil, Heating or thermal oil, Flushing oil, Recovered oil, Antifoam. Material: CS Allowable corrosion: Heat Treatment and Relief of efforts 1.6 mm (0.0625 in) See: Note 1.3 See: Note 1.2 Component ET-032-PEMEX-2019 18/03/2019 Ver Notes Pressure and temperature limits See: Note 1.1 DN diameter (NPS) Minimum thickness (in) or Certificate / Class 20 to 50 (3/4 to 2) 80 Internal Valves: Trim 5 Extremes T-B03T1 RT 20 % Additional NDT% see EMT index See: Note 6.3 Class 300 RF face Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description Pipeline 2.1, 2.2 Tube 2.2 2.2, 2.3 Flat 80 to 350 (3 to 14) 400(16) 450 to 500 (18 to 20) 600 (24) 650 (26) 0.625 0.5 750(30) 0.625 STD ASTM A106 Gr. B, ASME B36.10 40 XS Beveled ASTM A 672 Gr. B70 (ASTM Plate A515 Gr. 70), Class 12, C / C longitudinal straight, EFW, RT 100%, Ex = 1.0 Nipple 3.1 20 to 50 (3/4 to 2) Concentric Swage. 3.2 20 to 50 (3/4 to 2) Eccentric Swage. 3.2 20 to 50 (3/4 to 2) Connections 90 ° elbow 45 ° elbow Tee straight Reduced tee cross Couple Couple Reduced 4.1 20 to 50 (3/4 to 2) Cap Plug 4.2 Nipple (online) Solid bar stopper 4.2 4.5 Street elbow 4.5 Elbow 90 ° long radius 5.1 5.1 20 to 50 (3/4 to 2) Schedule Same as the pipeline 3000 3000 For welding / thread + welding For welding / thread + welding ASTM A106 Gr. B, ASME B36.10 ASTM A234 Gr. WPB, MSS SP-95 To weld ASTM A234 Gr. WPB, MSS SP-95 Welding box ASTM A105, ASME B16.11 Threaded ASTM A105, ASME B16.11, ASME B1.20.1 thread ASTM A105, ASME B16.11, ASME B1.20.1 thread ASTM A105, ASME B16.11, threads (female-male ASME B1.20.1) 80 to 600 (3 to 24) 650 to 750 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Schedule Same as the pipeline Beveled ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A234 Gr. WPBW, C/C, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 1 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 45 ° elbow Tee straight Reduced tee 45 ° elbow Concentric Reduction Eccentric Reduction Cap Plug Rev. 0 Sheet 186 de 214 “New Refinery in Dos Bocas, Tabasco” 5.2 (26 to 30) 5.1 80 to 600 (3 to 24) 5.1 5.2 650 to 750 (26 to 30) 5.1 80 to 600 (3 to 24) 5.1 5.2 Tee straight ET-032-PEMEX-2019 18/03/2019 5.1 650 to 750 (26 to 30) 80 to 600 (3 to 24) 5.1 5.2 650 to 750 (26 to 30) 5.1 80 to 600 (3 to 24) 5.1 5.2 5.1 5.3 5.1,5.2 5.3 5.1 5.2 650 to 750 (26 to 30) 80 to 600 (3 to 24) 650 to 750 (26 to 30) 80 to 750 (3 to 30) 650 to 750 (26 to 30) ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Beveled Schedule Same as the pipeline ASTM A234 Gr. WPBW, C/C, ASME B16.9 ASTM A234 Gr. WPB, S/C, ASME B16.9 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPBW, C/C, ASME B16.9 Integrally reinforced connections BeveledThreade d BeveledWelding box BeveledWelding box 6.1 6.2 20 to 50 (3/4 to 2) 6.1 6.3 20 to 50 (3/4 to 2) Lateral Outlet 6.1 6.3 20 to 50 (3/4 to 2) Butt Weld Outlet 6.1 80 to 250 (3 to 10) Nipple Outlet 6.1 6.3 20 to 50 (3/4 to 2) 3000 7.1 20 to 50 (3/4 to 2) 300 7.2 80 to 600 (3 to 24) 300 7.2 650 to 750 (26 to 30) 300 Threaded Outlet Socket Weld Outlet 3000 Schedule Same as the pipeline Beveled Flat bevel ASTM A105, MSS SP-97 ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Flanges Welding box flanges Weld neck flanges Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105 ASME B16.5 RF ASTM A105 ASME B16.5, ID and bore equal to that of the pipe. ASTM A105 ASME B16.47A (MSS-SP-44), ID and bore equal to that of the pipe. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 2 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Long neck flange Rev. 0 Sheet 187 de 214 “New Refinery in Dos Bocas, Tabasco” 20 to 600 (3/4 to 24) 300 ASTM A105 ASME B16.5. 650 to 750 (26 to 30) 300 ASTM A105 ASME B16.47A (MSS-SP44) 7.3 50 to 600 (2 to 24) 300 ASTM A105, ASME B16.36, weldable neck, bore equal to the pipe. 7.4 25 to 50 (1 to 2) 300 ASTM A105, ASME B16.5. 8.1 20 to 50 (3/4 to 2) 800 Welding box 8.1 8.3 80 to 600 (3 to 24) 300 RF Blind flanges Hole plate carrier flanges ET-032-PEMEX-2019 18/03/2019 Valves Gate Valves Single expansion gate valves (double disc) Double expansion gate valves Solid-sided sliding gate valves with parallel faces 8.1 650 to 750 (26 to 30) 8.2 80 to 600 (3 to 24) 8.2 80 to 750 (3 to 30) 300 RF 8.2 80 to 750 (3 to 30) 300 RF 8.1 20 to 50 (3/4 to 2) 800 Welding box 8.1 80 to 300 (3 to 12) 300 RF 8.1 8.4 20 to 50 (3/4 to 2) 800 Welding box 8.1 8.4 8.6 80 to 600 (3 to 24) 300 RF 8.1, 8.4 8.24 100 to 600 (4 to 24) 300 RF 8.1 8.2 8.5 8.6 8.25 80 to 750 (3 to 30) 300 RF Globe valves Check Valves Silent Check Valves (Non slam), axial flow Ball mounted ball valves Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 300 300 RF RF ASTM A105, ISO 15761, Trim 5, OS&Y, fixed steering wheel, ascending stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, ISO 10434, Trim 5, OS&Y, fixed steering wheel, rising stem, flanged bonnet. Solid or flexible wedge naphtha other services. ASTM A216 Gr. WCB, ASME B16.34, Trim 5 conforming to ISO 10434, OS&Y, ASME B16.47A flanges, fixed steering wheel, rising stem, flanged bonnet, solid or flexible wedge. ASTM A216 Gr. WCB, ISO 10434, Trim 5, parallel seats, protruding stem, outer rope and yoke, bolted bonnet, operated with steering wheel. ASTM A216 Gr. WCB, full step, design requirements, materials, gate coatings, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. ASTM A216 Gr. WCB, full step, design requirements, materials, seat insert, hatch covers, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. ASTM A105, ISO 15761, Trim 5, OS&Y, flywheel and rising stem, flange bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 5 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. ASTM A105, ISO 15761, Trim 5, ball or piston type for working horizontally / vertically, flanged cover. ASTM A216 Gr. WCB, API STD 594 type B, Trim 5, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 WCB body and nozzle, ISO 14313, ASTM A276 Type 410-disc arrow, ASTM A105 disc or plug, ASTM A276 Type 410 spring, AISI 410 seats, ASTM A276 Type 410 anti-rotation bolt. Axial plug and spring that reduces shock of ram. Metal-metal seal. ASTM A105 or ASTM A216 Gr. WCB, designed, manufactured and tested according to ISO 14313 and requirements of ET-211-PEMEX-2008, fireproof API SPC 6FA, ISO 10497, full pass, bolted or welded body, soft seal, with seat temperature limitations Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 3 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 188 de 214 “New Refinery in Dos Bocas, Tabasco” . Butterfly valve 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 300 RF ASTM A216 Gr. WCB, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2012. Gasket Gasket 20 to 600 (3/4 to 24) 300 RF Gasket 650 to 750 (26 to 30) 300 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of stainlesssteel type 304, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. Spiro-metallic, with carbon steel (outer) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of A Inox type 304, ASME B16.20, for ASME B16.47A flanges (MSS-SP44), bore equal to the inside diameter of the pipe. Screws Studs 10.1 Threaded ends, ASTM A193 Gr. B7, ASME B1.1 class 2A threads. Nuts ASTM A194 Gr. 2H, ASME B1.1 class 2A threads. Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) 11.1 20 to 300 (3/4 to 12) 300 RF 11.1 350 to 750 (14 to 30) 300 RF 3000 Welding box ASTM A105, ASME B16.11 ends Weldable ASTM A234 Gr. WPB, S / C, weldable ends Filter 12.1 Tee filters 12.1 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) Branch Connections Schedule Same as the pipeline ASTM A515 Gr. 70 ASTM A515 Gr. 70, ASME B 16.48 Graph T-B03T1 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 2.3 3.1 3.2 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Apply according to the tables: 330.1.1 and 331.1.1 of ASME B31.3 in the components of the Pipe System. In pipes, DN 20 (NPS 3/4) is the minimum allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. For pipes installed in pipe corridors (raised frames) and Cement Stand the minimum acceptable length is 12 m. In all seam pipes, this should be straight longitudinal and 100 percent radiographed. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In Concentric and Eccentric Nipples, the larger diameter end is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded. In the reduced part the thickness or ID must be of equal diameter to that of the pipe of this specifica tion. b. The threaded end Swage for use of pressure taps (pressure transmitters and pressure gauges), the threaded joints must be sealed with welding. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 4 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 4.1 4.2 4.3 4.5 5.1 5.2 5.3 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.2 8.3 8.4 8.5 8.6 8.20 8.21 8.24 8.25 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 189 de 214 “New Refinery in Dos Bocas, Tabasco” The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Seal welded threaded joints. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use pipe connections or “improvised” fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory accessories. On all seam connections indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. Eccentric Reduction with flat face up for pump suction (concentric reduction should not be used). a. Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline ID. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube, and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material e. Flywheels of all valves must be solid, hollow flywheels are not allowed. These valves: single expansion gate valve, parallel disc gate (double expansion), sliding (parallel-sided), ball mounted on stump, and wafer type retention, are only allowed upon express request by Pemex in the Project or by Specification of the Technologist or Licensor. DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. a. Ball-type valve mounted on stump (trunion), energized seats, bidirectional seats, soft seal (nylon or PTFE), Internal: carbon stee l dial with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 stem (UNS G41400), AISI 410SS stainless steel seats, soft seal polyamide (nylon) [120 ° C (248 ° F)] or PTFE 180 ° C (356 ° F). [180 ° C (356 ° F)]. b. Welded body valves should be inspected by 100 percent radiography and / or ultrasound according to ASME Section VIII division 1. c. Valves from DN 50 to DN 100 (NPS 2 to NPS 4) operated with handle, in DN 150 (NPS 6) and larger with dual speed gear operator. It is forbidden to use ear valves or bipartite disc type installed between flanges. Butterfly valves are for insulating large inventory containers. When they are extended bonnet, this must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. Silent Check Valves (Non slam) for exclusive use in compressor discharge Fuel gas regulation systems must have a ¼ turn opening and closing ball block valve, which must be located in a place accessible at least 15 m. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 5 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 8.26 10.1 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 190 de 214 “New Refinery in Dos Bocas, Tabasco” a. For ball valves with a soft seal, this must be used in accordance with section 8.2.11 of ET-211-PEMEX-2008. b. For safety valve locks (PSV) they must be ball type and have a mechanism to install a padlock that ensures their open position c. For LP Gas service ball valves must be used instead of gate valves in storage areas. The studs are not affected in their central section by the tools with which the threading is made, which allows them to have a greater resistance to corrosion compared to the stud. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate for frequent maintenance, must have definitive reversible figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, they must be included in addition to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B03T1 Hoja 6 de 6 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Sheet 191 de 214 Pipe Materials Specification Service: Medium pressure water vapor, medium condensate and boiler feed water Allowable corrosion: 1.6 mm (0.0625 in) See Note 1.2 Pipeline Tube DN diameter (NPS) 20 to 50 (3/4 to 2) 2.2 80 to 350 (3 to 14) 400 to 600 (16 to 24) 650 to 1200 (26 to 48) T-B04T1 Pressure and temperature limits 3760 kpa @ 350°C See Note 1.1 Material: CS Heat and Relief Treatment of Efforts N.A. Notes Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Component ET-032-PEMEX-2019 18/03/2019 Minimum thickness (in) or Certificate / Class 80 Internal Valves: Trim 8 Extremes Flat RT 20 % NDT 20 % See Note 6.3 Class 300 RF face Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description ASTM A106 Gr. B STD ASTM A53 Gr. B, S/C Beveled 40 To be calculated by the Contractor API 5L GR. B DSAW, straight longitudinal C / C (Ex=0.95) Nipple Nipple Concentric Swage. Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced tee cross Couple Couple Reduced Cap plug Solid bar stopper 3.1 20 to 50 (3/4 to 2) 3.2, 6.3 20 to 50 (3/4 to 2) 4.1 20 to 50 (3/4 to 2) 3000 Welding box ASTM A105, ASME B16.11 20 to 50 (3/4 to 2) 3000 Threaded ASTM A105, ASME B16.11, rosca ASME B1.20.1 Beveled ASTM A234 Gr. WPB, ASME B16.9 Beveled ASTM A234 Gr. WPB, ASME B16.9 4.2 4.5 Flat / Thread Flat / Flat 80 Schedule Same as the pipeline Elbow 90 ° long radius Elbow 45 Tee straight Reduced tee Concentric Reduction Eccentric Reduction 5.1 80 to 600 (3 to 24) Schedule Same as the pipeline Cap Plug 5.1 80 to 750 (3 to 30) Schedule Same as the pipeline Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Thread / bevel Flat / bevel ASTM A106 Gr. B ASTM A234 Gr. WPB, MSS SP-95 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B04T1 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 192 de 214 “New Refinery in Dos Bocas, Tabasco” Elbow 90 ° long radius Elbow 45 Tee straight Reduced tee Concentric Reduction Eccentric Reduction 5.1 650 to 1200 (26 to 48) Schedule Same as the pipeline Elliptical lid 5.1 800 to 1200 (32 to 48) Schedule Same as the pipeline Beveled ASTM A234 Gr. WPB-W, (Ex.=0.95) ASME B16.9 Beveled ASTM A516 Gr. 70 (2: 1 AXIS RATIO) ASTM A105, MSS SP-97 Integrally reinforced connections Threaded Outlet 6.1,6.2 20 to 50 (3/4 to 2) 3000 Threaded Socket Weld Outlet 6.1,6.3 20 to 50 (3/4 to 2) 3000 Welding box Lateral Outlet Butt Weld Outlet Nipple Outlet 6.1 80 to 250 (3 to 10) 6.1,6.3 20 to 50 (3/4 to 2) Schedule Same as the pipeline Beveled 3000 Flat 300 RF 300 RF 300 RF 300 RF 300 RF 300 RF 300 RF 20 to 50 (3/4 to 2) 800 Welding box 80 to 600 (3 to 24) 300 Beveled 650 to 1200 (26 to 48) 300 Beveled 20 to 50 (3/4 to 2) 800 Welding box 80 to 300 (3 to 12) 300 Beveled 20 to 50 (3/4 to 2) 800 Welding box ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Flanges Welding box flanges Weld neck flanges Weld neck flanges 7.1 7.6 7.2, 7.6 7.2, 7.6 Blind flanges Blind flanges Orifice plate carrier flanges Long neck flange Valves Gate Valves Gate Valves Gate Valves Globe valves Globe valves Check Valves 7.3 7.4 8.1 8.18 8.1 8.9 8.18 8.1 8.9 8.18 8.1 8.18 8.1 8.9 8.18 8.1 8.4 8.18 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 650 to 1200 (26 to 48) 20 to 600 (3/4 to 24) 650 to 1200 (26 to 48 50 to 600 (2 to 24) 25 to 50 (1 to 2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, ASME B16.5, SCHEDULE 80 ASTM A105 ASME B16.5, SCHEDULE and bore equal to that of the pipe. ASTM A105 ASME B16.47, SERIES A (MSSSP44) ASTM A105 ASME B16.5. ASTM A105 ASME B16.47, SERIES A (MSSSP44) ASTM A105, ASME B16.36 ASTM A105, ASME B16.5. ASTM A105, ISO 15761, Trim 8, OS&Y, fixed steering wheel, ascending stem, welded bonnet, solid wedge. ASTM A216 Gr. WCB, ISO 10434, Trim 8, OS&Y, fixed steering wheel, ascending stem, Threaded bonnet, flexible wedge. ASTM A216 Gr. WCB, ISO 10434, Trim 8, OS&Y, fixed steering wheel, rising stem, Threaded bonnet, flexible wedge, with gear operator ASTM A105, ISO 15761, Trim 8, OS&Y, flywheel and rising stem, welded bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 8 conforming to API STD 623, OS&Y, flywheel and rising stem, Threaded bonnet. ASTM A105, ISO 15761, Trim 8, ball or piston type for working in horizontal / vertical position, Threaded cover. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B04T1 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 193 de 214 “New Refinery in Dos Bocas, Tabasco” Check Valves 8.1 8.4, 8.9 8.18 80 to 600 (3 to 24) 300 Beveled Check Valves 8.1 8.4, 8.9 8.18 80 to 600 (3 to 24) 300 Beveled Check Valves 8.1 8.4, 8.9 8.18 650 to 900 (26 to 36) 300 Beveled ASTM A216 Gr. WCB, API STD 594 type B, Trim 8, Threaded cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, API STD 594 type B, Trim 8, Threaded cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A216 Gr. WCB, API STD 594 type B, Trim 8, Threaded cover, swing type and stop integrated to the body that limits the opening of the disc. Gasket Gasket 20 to 600 (3/4 to 24) 300 RF Gasket 650 to 1200 (26 to 48) 300 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of stainlesssteel type 304, ASME B16.20 for flanges ASME B16.5, bore equal to the inside diameter of the pipe. Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of stainlesssteel type 304, ASME B16.20 for flanges ASME B16.47A, bore equal to the inside diameter of the pipe. Screws ASTM A193 - Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, threads ASME B1.1 class 2B. Stud Nuts Miscellaneous Figure eight (integral) Figure eight (blind joint and spacer separated) Filters 12.1 Filters 12.1 20 to 300 (3/4 to 12) 300 RF ASTM A515 Gr. 70, ASME B 16.48 350 to 600 (14 to 24) 300 RF ASTM A515 Gr. 70, ASME B 16.48 20 to 50 (3/4 to 2) 80 to 100 (3 to 4) BRANCH CHART 3000 Thickness equal to that of the pipe Welding box Beveled ASTM A105, ASME B16.11 ends ASTM A105 or ASTM A216 Gr. WCB T-B04T1 Branch Table Notes: 1.1 1.2 2.2 3.1 3.2 4.1 4.2 The pressure and temperature limits of this specification are based on the range of the corresponding flange class, indicated in ASME B16.5. However, certain components allowed by this specification may be limited, so the pressure and temperature restrictions recommended by the manufacturer should be consulted. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. b. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. c. For pipes installed in pipe corridors (raised frames) and Cement Stand the minimum acceptable length is 12 m. Las uniones roscadas deben ser NPT (ASME B1.20.1) y se deben sellar con soldadura, excepto donde se instalen tapones roscados. a. . In the softens, the end of greater diameter is restricted to DN 100 (NPS 4) and the smaller one to DN 50 (NPS 2); the ID must be equal to that of the pipe to be welded. b. Threaded end sockets for use of pressure taps (pressure transmitters and pressure gauges), threaded joints must be sealed with solder. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B04T1 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 4.5 5.1 6.1 6.2 6.3 7.2 7.3 7.4 7.6 8.1 8.4 8.9 8.18 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 194 de 214 “New Refinery in Dos Bocas, Tabasco” a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use pipe connections or “improvised” fittings such as wedges or “fish mouths” and flat caps. All the Branches must be built with factory accessories. a. Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet, Socket Weld Outlets, and smaller connections, weld box welds should be inspected, according to the percentage indicated in the pipe specification and material index of pipeline. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube, and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. The use of flanges in steam services should be minimized; weldable connections should be used in order to eliminate the likelihood of leaks. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. c. All valve hardware must be of the proper specification to the valve body material d. Flywheels of all valves must be solid, hollow flywheels are not allowed. The check valves must be installed horizontally, to ensure the closure of the gate and prevent the return of fluids The beveled ends should be for joints with thicknesses equal to those of the pipes. The packing of the stuffing box and the half body and half body of the valves must be special for steam service (graphite) a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, they must be included in addition to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B04T1 Hoja 4 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 195 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B04T1 Hoja 5 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants - Design and Specifications of Materials Specific Technical Specification Project: Sheet 196 de 214 Pipe Materials Specification Service: Bitter gas (H2S partial pressure greater than 0.05 Psia). Apply Note 1.3 Notes T-B05T1 Pressure and temperature limits See Note 1.1 Material: CS “Calm” Thermal Treatment and Relief of efforts: Yes, See Note 1.4 Permissible corrosion: 3.2 mm (0.125 in) See Note 1.2 Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Component ET-032-PEMEX-2019 18/03/2019 DN diameter (NPS) Valve internals: Trim 12 Minimum thickness (in) or Certificate / Class Extremes RT 33 % NDT Additional See Note 6.2 Class 300 RF face Butt welds DN 25 (NPS 1) and greater Description / Material Pipeline 2.2 Tube 2.2 25 to 50 (1 to 2) 80 to 300 (3 to 12) 350 to 400 (14 y 16) 450 to 500 (18 to 20) 600 (24) 160 Flat STD ASTM A106 Gr. B, ASME B36.10. 40 Beveled XS 30 Nipple 25 to 50 (1 to 2) Nipple (online) Concentric Swage. Eccentric Swage. Connections Elbow 90 ° long radius 45 ° elbow Tee straight Reduced tee Concentric Reduction Eccentric Reduction Cap Plug Cap Plug Solid rod cap 3.3 25 to 50 (1 to 2) 5.1 25 to 600 (1 to 24) 4.2 4.3 25 to 50 (1 to 2) Schedule Same as the pipeline ASTM A106 Gr. B, ASME B36.10. Beveled ASTM A234 Gr. WPB, MSS SP-95 Schedule Same as the pipeline Beveled ASTM A234 Gr. WPB, ASME B16.9 6000 Threaded ASTM A105, ASME B16.11, rosca ASME B1.20.1 Schedule Same as the pipeline Integrally reinforced connections Lateral Outlet 6.1 25 to 50 (1 to 2) 6000 Beveled ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4), ISO 15156-2 Butt Weld Outlet 6.1 80 to 350 (3 to 14) Schedule Same as the pipeline Beveled ASTM A105, MSS SP-97. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B05T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants - Design and Specifications of Materials Specific Technical Specification Project: Nipple Outlet ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 197 de 214 “New Refinery in Dos Bocas, Tabasco” 6.1 25 to 50 (1 to 2) 6000 Beveled ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4). 7.2 80 to 600 (3 to 24) 300 RF ASTM A105, ASME B16.5, Schedule and bore equal to that of the pipe. 25 to 600 (1 to 24) 300 RF ASTM A105, ASME B16.5. 7.3 50 to 600 (2 to 24) 300 RF ASTM A105, ASME B16.36, weldable neck, bore equal to that of the pipe. 7.4 25 to 50 (1 to 2) 300 RF ASTM A105, ASME B16.5. Valves Gate Valves 8.1 8.9 25 to 50 (1 to 2) 800 Beveled Gate Valves 8.1 8.3 80 to 600 (3 to 24) 300 RF Single expansion gate valves (double disc) 8.2 80 to 600 (3 to 24) 300 RF Flanges Weld neck flanges Blind flanges Hole plate carrier flanges Long neck flange Double expansion gate valves 8.2 80 to 600 (3 to 24) 300 RF Solid-sided sliding gate valves with parallel faces 8.2 80 to 600 (3 to 24) 300 RF Globe valves 8.1 8.9 25 to 50 (1 to 2) 800 Beveled Globe valves 8.1 300 RF Check Valves 8.1 8.4 8.9 25 to 50 (1 to 2) 800 Beveled Check Valves 8.1 8.4 80 to 600 (3 to 24) 300 RF 8.1 8.2 8.5 8.10 80 to 600 (3 to 24) 300 RF Ball mounted Ball valves (80 to 300) 3 to 12 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A105, ISO 15761, Trim 12, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, ISO 10434, Trim 10, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid wedge. ASTM A216 Gr. WCB, ISO 10434, Trim 10, parallel seats, protruding rod, outer rope and yoke, bolted bonnet, operated with steering wheel. ASTM A216 Gr. WCB, full step, design requirements, materials, gate coatings, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. ASTM A216 Gr. WCB, full step, design requirements, materials, seat insert, hatch covers, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. ASTM A105, ISO 15761, Trim 12, OS&Y, flywheel and rising stem, flange bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 10 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. ASTM A105, ISO 15761, Trim 12, ball or piston type for working horizontally / vertically, flanged cover. ASTM A216 Gr. WCB, API 594 type B, Trim 10, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A105 or ASTM A216 Gr. WCB, designed, manufactured and tested according to ISO 14313 and requirements of ET-211-PEMEX2008, fireproof API SPC 6FA, ISO 10497, full pass, bolted or welded body, soft seal, with limitations for seat temperature. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B05T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants - Design and Specifications of Materials Specific Technical Specification Project: Butterfly valve ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 198 de 214 “New Refinery in Dos Bocas, Tabasco” 8.1, 8.6 8.20 8.21 80 to 600 (3 to 24) 300 RF ASTM A216 Gr. WCB, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET-204-PEMEX-2012. RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of 316 Stainless Steel, ASME B16.20, bore equal to the inside diameter of the pipe. Gasket Gasket 9.1 25 to 600 (1 to 24) 300 Screws Studs Threaded ends, ASTM A193 Gr. B7M, ASME B1.1 class 2A threads. ASTM A194 Gr. 2HM, ASME B1.1 class 2A threads 10.1 Nuts Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) Tee filters 11.1 25 to 300 (1 to 12) 300 RF ASTM A515 Gr. 70, ASME B 16.48 11.1 350 to 600 (14 to 24) 300 RF ASTM A515 Gr. 70, ASME B 16.48 12.1 80 to 600 (3 to 24) Thickness equal to that of the pipe Weldable Branch Connections ASTM A234 Gr. WPB, S / C, weldable ends Graph T-B05T1 Connections for Branches Notes: 1.1 1.2 1.3 1.4 2.2 3.3 4.2 4.3 5.1 6.1 6.2 7.2 7.3 7.4 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. For the design of the Pipe System in Refining and Petrochemical facilities, applies NACE MR0103: 2010. For Pemex Exploration Production Industrial facilities, the Offshore specifications of this ET-032-Pemex-2014 apply. Heat Treatment and Relief of efforts apply NACE MR0103: 2010 in all the components of the Pipe System. Also apply tables 330.1.1 and 331.1.1 of ASME B31.3 or equivalent. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe corridors (raised frames) and furniture the minimum acceptable length is 12 m. In the Swages, the end of greater diameter is restricted to NPS 4 and the ID must be equal to that of the pipe to be welded Cap for ends of purges and vents. Weld threaded joints It is forbidden to use pipe connections or “improvised” fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory accessories. a. Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Weld neck flanges must have the same pipeline to which they are to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. Long neck flanges for thermowell sockets, the inner diameter must be specified to relate it to the outer diameter of the Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B05T1 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants - Design and Specifications of Materials Specific Technical Specification Project: 8.1 8.2 8.3 8.4 8.5 8.6 8.9 8.10 8.11 8.20 8.21 9.1 10.1 11.1 12.1 12.2 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 199 de 214 “New Refinery in Dos Bocas, Tabasco” thermowell and ensure insertion, Class 300 is the minimum allowed a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material e. Flywheels of all valves must be solid, hollow flywheels are not allowed. The valves: single expansion gate, parallel disc gate (double expansion), sliding gate (parallel faces), ball mounted on stump, apply for pipe systems with Pig passage and are only allowed under express request of Pemex in the Project or by specification of the Technologist or Licensor. DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. c) Ball valve mounted on stump (trunion), energized seats, bidirectional seats, soft polyamide seal (nylon) or PTFE)], Internal: carbon steel dial with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 stem (UNS G41400), AISI 410SS stainless steel seats, soft polyamide seal (nylon) [120 ° C (248 ° F) or PTFE 180 ° C (356 ° F)]. d) Welded body valves should be inspected by radiography and / or 100 percent ultrasound according to ASME Section VIII division 1. e) Valves of DN 50 A DN 100 (NPS 2 to NPS 4) operated with handle, in DN 150 (NPS 6) and larger with double speed gear operator. It is forbidden to use ear valves or bipartite disc type installed between flanges. The beveled ends must be so that they join with thicknesses equal to those of the pipes. For safety valve locks (PSV) they must be ball type and have a mechanism to install a padlock that ensures their open position. For ball valves with a soft seal, this must be used in accordance with section 8.2.11 of ET-211-PEMEX-2008. Butterfly valves are for insulating large inventory containers. When they have an extended bonnet, it must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. For use on long neck flanges and hole plate carrier flanges. The studs are not affected in their central section by the tools with which the threading is made, which allows them to have a greater resistance to corrosion compared to the stud. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate for frequent maintenance, must have definitive reversible figures. a. . The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, additionally they must be included to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe. All welds must be butt Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B05T1 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants - Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 200 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-B05T1 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: See notes Sheet 201 de 214 Pipe Materials Specification Service: Noncorrosive hydrocarbons, Natural Gas, LP Gas, Fuel Gas, Heavy Naphtha, and condensates. (See services index) Component Rev. 0 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Allowable corrosion: 1.6 mm (0.0625 in) See Note 1.2 ET-032-PEMEX-2019 18/03/2019 T-D01T1 Pressure and temperature limits See Note 1.1 Material: CS Thermal Treatment and Relief of efforts YES, (See Note 1.3) Minimum thickness Diameter (in) or Schedule / DN (NPS) Class RT 33 % Internal Valves: Trim 5 Extremes NDT Additional See Note 6.3 600 class RF Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description Pipeline 2.1, 2.2 Tube 2.2 20 to50 (3/4 to2) 80 to350 (3 to14) 400 (16) 450 (18) 500 (20) 600 (24) 160 Flats ASTM A106 Gr. B, ASME B36.10 Beveled ASTM A106 Gr. B, ASME B36.10 80 0.750 0.875 1.0 1.125 Nipple Nipple (online) 3.1 20 to50 (3/4 to2) 160 Concentric Swage. 3.2 15 to50 (1/2 to2) 160 Eccentric Swage 3.2 20 to50 (3/4 to2) 160 Connections 90 ° elbow 45 ° elbow Tee straight Tee straight Reduced tee cross Couple Couple Reduced Cap Plug 4.1 4.1 4.3 4.1 4.2 Solid bar stopper 4.2 4.5 Street elbow 4.5 15 to50 (1/2 to2) 20 to50 (3/4 to2) 15 (1/2) 20 to50 (3/4 to2) 15 to50 (1/2 to2) 15 to50 (1/2 to2) 20 to50 (3/4 to2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 6000 6000 6000 6000 6000 6000 For welding / thread + welding For welding / thread + welding To weld Welding box Welding box Threaded ASTM A106 Gr. B, ASME B36.10. ASTM A234 Gr. WPB, MSS SP-95 ASTM A234 Gr. WPB, MSS SP-95 ASTM A105, ASME B16.11 ASTM A105, ASME B16.11 ASTM A105, ASME B16.11, ASME B1.20.1 thread Welding box ASTM A105, ASME B16.11 Threaded ASTM A105, ASME B16.11, ASME B1.20.1 thread Threaded ASTM A105, ASME B16.11, ASME B1.20.1 thread Threaded ASTM A105, ASME B16.11, threads (female male ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T1 Hoja 1 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Schedule equal to that of the pipe 20 to50 (3/4 to2) 6000 Lateral Outlet 6.1 6.3 20 to50 (3/4 to2) 6000 Butt Weld Outlet 6.1 Nipple Outlet or Nipple pipette Flanges Welding box flanges Weld neck flanges 6.1 6.3 7.2 Blind flanges Hole plate carrier flanges Long neck flange 7.3 7.4 Valves Gate Valves Gate Valves Single expansion gate valves (double disc) Double expansion gate valves Solid s sliding gate valves of parallel s 80 to250 (3 to10) 20 to50 (3/4 to2) 20 to50 (3/4 to2) 80 to600 (3 to24) 20 to600 (3/4 to24) 50 to600 (2 to24) 25 to50 (1 to2) Beveled Beveled Threade d Beveled Welding Box Beveled Welding Box 6000 6.1 6.3 7.1 Rev. 0 Sheet 202 de 214 “New Refinery in Dos Bocas, Tabasco” Elbow 90 ° long radius 45 ° elbow Tee straight Reduced tee 5.1 80 to600 Concentric 5.2 (3 to24) Reduction Eccentric Reduction Cap Plug Integrally reinforced connections 6.1 20 to50 Threaded Outlet 6.2 (3/4 to2) Socket Weld Outlet ET-032-PEMEX-2019 18/03/2019 ASTM A105, MSS SP-97 ASTM A105, MSS SP-97 ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) Schedule equal to that of the pipe Beveled ASTM A105, MSS SP-97 6000 Beveledflat ASTM A105, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 600 RF 600 RF 600 RF 600 RF ASTM A105, ASME B16.36, weldable neck, bore equal to that of the pipe. 600 RF ASTM A105, ASME B16.5. 8.1 15 to50 (1/2 to2) 800 Welding box 8.1 8.3 80 to600 (3 to24) 600 RF 8.2 80 to600 (3 to24) 600 RF 8.2 80 to600 (3 to24) 600 RF 8.2 80 to600 (3 to24) 600 RF Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A234 Gr. WPB, S/C, ASME B16.9 ASTM A105, ASME B16.5 Schedule equal to that of the pipe. ASTM A105 ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A105 ASME B16.5. ASTM A105, ISO 15761, Trim 5, OS&Y, fixed steering wheel, ascending stem, flanged bonnet, solid gate. ASTM A216 Gr. WCB, ISO 10434, Trim 5, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid wedge. ASTM A216 Gr. WCB, ISO 10434, Trim 5, parallel seats, protruding stem, outer rope and yoke, bolted bonnet, operated with steering wheel ASTM A216 Gr. WCB, full step, design requirements, materials, gate coatings, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. ASTM A216 Gr. WCB, full step, design requirements, materials, seat insert, hatch covers, seats and stem, tests, operators and documentation based on ET-211-PEMEX-2008. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T1 Hoja 2 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 8.1 20 to50 (3/4 to2) 800 Welding box Globe valves 8.1 80 to300 (3 to12) 600 RF Check Valves 8.1 8.4 20 to50 (3/4 to2) 800 Welding box Check Valves 8.1 8.4 8.6 80 to600 (3 to24) 600 RF 8.1 8.4 8.24 100 to600 (4 to24) 600 RF 8.1 8.2 8.5 8.6 8.25 80 to600 (3 to24) 600 RF 8.1 8.6 8.20 8.21 80 to600 (3 to24) 600 RF Ball mounted ball valves Butterfly valve Rev. 0 Sheet 203 de 214 “New Refinery in Dos Bocas, Tabasco” Globe valves Silent Check Valves (Non slam), axial flow ET-032-PEMEX-2019 18/03/2019 ASTM A105, ISO 15761, Trim 5, OS&Y, flywheel and rising stem, flange bonnet. ASTM A216 Gr. WCB, ASME B16.34, Trim 5 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. ASTM A105, ISO 15761, Trim 5, ball or piston type for working horizontally / vertically, flanged cover. ASTM A216 Gr. WCB, API 594 type B, Trim 5, flanged cover, swing type and pe integrated into the body that limits the opening of the disc. ASTM A216 WCB body, ISO 14313, ASTM A276 type 410-disc arrow, ASTM A105 disc or plug, ASTM A276 type 410 spring, AISI-410 seats, ASTM A276 type 410 anti-rotation bolt. Axial stopper and axial spring water hammer Metal-metal seal. ASTM A105 or ASTM A216 Gr. WCB, must be designed, manufactured and tested according to ISO 14313 and the requirements of ET-211PEMEX-2008, fireproof API Spec 6FA, ISO 10497, full step, bolted body or soldier, soft seal, with seat temperature limitations. ASTM A216 Gr. WCB, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of ET-204-PEMEX- 2012. Gasket 20 to600 (3/4 to24) Gasket Screws Studs Nuts Miscellaneous Figure eight (integral) Figure eight (blind joint and spacer separated) Tee filters 600 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of 304 Stainless Steel, ASME B16.20 flange holder ASME B16.5, bore equal to the inside diameter of the pipe. ASTM A193 Gr. B7, threads ASME B1.1 class 2A. ASTM A194 Gr. 2H, ASME B1.1 class 2A threads. 10.1 11.1 20 to300 (3/4 to12) 600 RF ASTM A515 Gr. 70. 11.1 350 to600 (14 to24) 600 RF ASTM A515 Gr. 70. 80 to600 (3 to24) 20 to50 (3/4 to2) Schedule equal to that of the pipe Weldable ASTM A234 Gr. WPB, S / C, weldable ends 12.1 6000 Welding box ASTM A105, ASME B16.11 ends Branch Connections Graph T-D01T1 Branch Connections Notes: Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T1 Hoja 3 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 1.1 1.2 1.3 2.1 2.2 3.1 3.2 4.1 4.2 4.3 4.5 5.1 5.2 6.1 6.2 6.3 7.1 7.2 7.3 7.4 8.1 8.2 8.3 8.4 8.5 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 204 de 214 “New Refinery in Dos Bocas, Tabasco” For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. The slaughter thickness is included in the wall thickness that is assigned to the pipe, connections and fittings for this specification, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. Apply according to the tables: 330.1.1 and 331.1.1 of ASME B31.3 in the components of the Pipe System. In pipes the DN 20 (NPS 3/4) is the minimum allowed. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. For pipes installed in pipe corridors (raised frames) and furniture the minimum acceptable length is 12 m. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. In Sockets, the larger diameter end is restricted to DN 100 (NPS 4) and the ID must be equal to that of the pipe to be welded . In the reduced part the thickness or ID must be of equal diameter to that of the pipe of this specification. b. Threaded end sockets for use of pressure taps (pressure transmitters and gauges), threaded joints must be sealed with solder. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Weld threaded joints a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use pipe connections or “improvised” fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory accessories. On all seam connections indicated in this specification, the weld must be longitudinal straight and 100 percent radiographed. a. Welding of reinforced connectors with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the pipeline ID. Weld neck flanges, must have the same ID of the touch pipe will be joined. The orifice plate and touch pipe flanges are to be joined, they must have the same bore and thickness. Before welding, the flange must be aligned to the tube, and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder. For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material e. Flywheels of all valves must be solid, hollow flywheels are not allowed. The valves: single expansion gate, parallel disc gate (double expansion), sliding gate (parallel faces), ball mounted on stump, apply for pipe systems with Pigs passage and are only allowed under express request of Pemex in the Project or by specification of the Technologist or Licensor. DN 50 (NPS 2) gate valves with flanged ends, the flanges and body must be in one piece (not welded), they are only allowed in equipment nozzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. a. Ball-type valve mounted on stump (trunion), energized seats, bidirectional seats, soft seal (nylon or PTFE), Internal: carbon steel dial with electrolytic nickel coating 0.003 in, ASTM A322 Gr. 4140 stem (UNS G41400), AISI 410SS stainless steel seats, soft seal polyamide (nylon) [120 ° C (248 ° F)] or PTFE 180 ° C (356 ° F). [180 ° C (356 ° F)]. b. Welded body valves must be inspected by 100 percent radiography and / or ultrasound according to ASME Section VIII Division 1 Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T1 Hoja 4 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 205 de 214 “New Refinery in Dos Bocas, Tabasco” c. Valves from DN 50 to DN 100 (NPS 2 to NPS 4) operated with handle, in DN 150 (NPS 6) and larger with dual speed gear operator. 8.6 8.20 8.21 8.24 8.25 8.26 10.1 11.1 12.1 The use of ear valves or two-part disc type installed between flanges is prohibited. Butterfly valves are for insulating large inventory containers. When they are extended bonnet, this must be made in one piece .. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. Silent Check Valves (Non slam) for exclusive use in compressor discharge Fuel gas regulation systems must have a ¼ turn opening and closing ball-type block valve, which must be located in a place accessible to at least 15 m.. a. For ball valves with a soft seal, this must be used in accordance with section 8.2.11 of ET-211-PEMEX-2008. b. For safety valve locks (PSV) they must be ball type and have a mechanism to install a padlock that ensures their open position c. For LP Gas service ball valves must be used instead of gate valves in storage areas The studs are not affected in their central section by the tools with which the threading is made, which allows them to have a greater resistance to corrosion compared to the stud. The suction and discharge of pumps inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate for frequent maintenance, must ha ve definitive reversible figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, they must be included in addition to the blocking valves, figures eight to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe.. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T1 Hoja 5 de 5 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Rev. 0 Sheet 206 de 214 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Pipe Materials Specification Service: Hydrocarbons. Allowable corrosion: 1.6 mm (0.0625 in) See Note 1.2 Component ET-032-PEMEX-2019 18/03/2019 See notes T-D01T2 Pressure and temperature limits See Note 1.1 Material: 1¼Cr-½Mo Relieved of efforts: YES See notes 1.3 and 1.10 Diameter Minimum thickness DN (NPS) (in) or Schedule / Class RT 100 % Internal Valves: Trim 5 Extremes NDT Additional See Note 6.3 100% 600 class RF Welding’s of welding box in DN 50 (NPS 2) and smaller; butt welds DN 80 (NPS 3) and greater Description / Material Pipeline 2.1, 2.2 Tube 2.2 20 to50 (3/4 to2) 80 to200 (3 to8) 250 (10) 300 (12) 350 (14) 400 (16) 450 (18) 500 (20) 600 (24) 160 Flats ASTM A335 Gr. P11, ASME B36.10 Beveled ASTM A335 Gr. P11, ASME B36.10 For welding / thread + welding ASTM A335 Gr. P11 XS 0.562 0.625 0.688 0.750 0.875 0.938 1.125 Nipple Nipple (in line) Concentric Swage Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced tee cross Couple Couple Reduced Cap Plug Solid bar stopper Street elbow 3.1 20 to50 (3/4 to2) 160 3.2 25 to50 (1 to2) Schedule equal to that of the pipe To weld ASTM A234 Gr. WP11 class 2, MSS SP-95 4.1, 4.7 20 to50 (3/4 to2) 6000 Welding box ASTM A182 Gr. F11 class 2, ASME B16.11 4.2 20 to50 (3/4 to2) 6000 Threaded 4.2 4.5 15 to50 (1/2 to2) 4.5 20 to50 (3/4 to2) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Threaded 6000 Threaded ASTM A182 Gr. F11 class 2, ASME B16.11, ASME B1.20.1 thread ASTM A182 Gr. F11 class 2, ASME B16.11, ASME B1.20.1 thread ASTM A182 Gr. F11 class 2, threads (malefemale ASME B1.20.1) Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T2 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Elbow 90 ° longa radius 45 ° elbow Tee straight Reduced tee Eccentric Concentric Reduction Cap Plug ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 207 de 214 “New Refinery in Dos Bocas, Tabasco” 5.1 80 to 600 (3 to 24) Schedule Same as the pipeline Beveled ASTM A234 Gr. WP11 class 2, S/C, ASME B16.9 Integrally reinforced connections Threaded Outlet Socket Weld Outlet Lateral Outlet Butt Weld Outlet Nipple Outlet Flanges Welding box flanges Weld neck flanges 6.1 6.2, 4.7 50 (2) 6000 6.1 6.3, 4.7 20 to 50 (3/4 to 2) 6000 6.1 6.3, 4.7 50 (2) 6000 6.1, 4.7 80 to 200 (3 to 8) 250 (10) 6.1, 4.7 50 (2) 7.1, 4.7 7.2, 4.7 Blind flanges 4.7 Hole plate carrier flanges 7.3, 4.7 20 to 50 (3/4 to 2) 80 to 600 (3 to 24) 80 to 600 (3 to 24) 80 to 600 (3 to 24) BeveledThreade d BeveledWelding box BeveledWelding box Schedule Same as the pipeline Beveled ASTM A182 Gr. F11 clase 2, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 600 RF ASTM A182 Gr. F11 class 2, ASME B16.5, Schedule equal to the pipe 600 RF 600 RF 600 RF RF Gate Valves 8.1 4.7 15 to 50 (1/2 to 2) 800 Welding box Gate Valves 8.1 8.3 8.27 80 to 600 (3 to 24) 600 RF Globe valves 8.1 4.7 20 to 50 (3/4 to 2) 800 Welding box Globe valves 8.1 8.27 50 to 300 (2 to 12) 600 Beveled 20 to 50 (3/4 to 2) 800 Welding box 80 to 600 (3 to 24) 600 RF Check Valves Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. ASTM A182 Gr. F11 Class 2, MSS SP-97 Flat bevel 600 8.1 8.4 4.7 8.1 8.4 ASTM A182 Gr. F11 Class 2, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 6000 50 (2) Check Valves ASTM A182 Gr. F11 Class 2, MSS SP-97 XS 7.4, 4.7 Long neck flange Valves ASTM A182 Gr. F11 Class 2, MSS SP-97 ASTM A182 Gr. F11 class 2, ASME B16.5, Schedule and bore equal to that of the pipe. ASTM A182 Gr. F11 class 2, ASME B16.5. ASTM A182 Gr. F11 class 2, ASME B16.36 weld neck, bore equal to the inside diameter of the pipe. ASTM A182 Gr. F11 class 2, ASME B16.5. ASTM A182 Gr. F11 class 2, ISO 15761, Trim 5, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid gate. ASTM A217 Gr. WC6, ISO 10434, Trim 5, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid or flexible wedge. ASTM A182 Gr. F11, ASME B16.34, Trim 5 conforming to ISO 10434, OS&Y, flywheel and rising stem, flange bonnet. ASTM A217 Gr. WC6, ASME B16.34, Trim 5 conforming to API STD 623, OS&Y, Pressure Seal, flywheel and riser, seats with airtight seal. ASTM A182 Gr. F11 class 2, ISO 15761, Trim 5, ball or piston type to work horizontally / vertically, flanged cover. ASTM A217 Gr. WC6, API STD 594 type B, Trim 5, flanged cover, swing type and stop integrated Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T2 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 8.1 8.6 8.20 8.21 Rev. 0 Sheet 208 de 214 “New Refinery in Dos Bocas, Tabasco” 8.27 Butterfly valve ET-032-PEMEX-2019 18/03/2019 80 to 600 (3 to 24) 600 RF to the body that limits the opening of the disc. ASTM A217 Gr. WC6, API STD 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of the ET-204PEMEX-2012. Gasket Gasket 20 to 600 (3/4 to 24) 600 RF Spiro-metallic, with carbon steel (outer) centering ring ASTM A36 / A36M: 2012 with anticorrosive coating, Thermiculite filler or equivalent [up to 475 ° C (887 ° F)], winding tape and inner ring of ASTM A240 Type 316, ASME B16.20 for ASME B16.5 flanges, bore equal to the inside diameter of the pipe. Screws Threaded ends, ASTM A193 Gr. B16, ASME B1.1 class 2A threads. ASTM A194 Gr. 4, thread ASME B1.1 class 2A. Studs Nuts Miscellaneous Figure eight 11.1 (integral) Figure eight (blind joint and 11.1 spacer separated) Branch Connections 80 to 300 (3 to 12) 350 to 600 (14 to 24) 600 RF ASTM A387 Gr. 11 class 2, ASME B16.48 600 RF ASTM A387 Gr. 11 class 2, ASME B16.48 Graph T-D01T2 Branch Connections Notes: 1.1 1.2 1.3 1.10 2.1 2.2 3.1 3.2 4.1 4.2 4.5 4.7 5.1 6.1 6.2 For the Operating limits conditions of the service and Pressure and Temperature Limits, according to the Range of the Flange Class (ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions that limit codes. The slaughter thickness for permissible corrosion effects, which can be tolerated during the life of these parts, is included in the wall thickness assigned by this specification to the pipe, fittings and fittings. Apply according to the requirements of the tables: 330.1.1 and 331.1.1 of ASME B31.3 in the components of the Pipe System. Relieve all welding efforts At least DN 20 (NPS ¾) is allowed in pipes a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses, under stress analysis. b. For pipes installed in pipe corridors (raised frames) and furniture the minimum acceptable length is 12 m. Threaded joints must be NPT (ASME B1.20.1) and must be sealed with welding, except where cap plugs are installed. a. to. In Swages, the larger diameter end is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part, the thickness or Schedule must be equal to the diameter of the pipe of this specification. b. b. Threaded end Swages for use of pressure taps (pressure transmitters and pressure gauges) and threaded joints must be sealed with solder. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. a. to. Street elbow for use in threaded connections of pump and compressor bodies. b. b. Solid bar caps allowed in unused openings of DN 20 to DN 50 (NPS ¾ to 2) are allowed, as in orifice plate carrier flanges, seal with solder after installation Normalized and tempered. The use of pipe connections or "improvised" fittings such as wedge plugs or "fish mouth" and flat caps is prohibited. All branches must be built with factory accessories. a. Welding of reinforced connectors with the head must be fully penetrated according to ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The use of the fully reinforced Threaded Outlet connector is limited for purges and vents that must be removed after the hydrostatic test Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T2 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 6.3 7.1 7.2 7.3 7.4 8.1 8.3 8.4 8.5 8.6 8.20 8.21 8.27 11.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 209 de 214 “New Refinery in Dos Bocas, Tabasco” or pneumatic Once the test is completed, they must be closed with a solid bar plug and sealed with a threaded joint. Purges and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. For fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds should be inspected, according to the percentage indicated in the pipe specification and index of pipe materials. Welding box flanges must correspond to the Schedule of the pipe. Weld neck flanges must have the same Schedule of the pipe to be joined. The orifice plate and pipe flanges to be joined must have the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding, the inner weld (mirror finish) must be ground and polished, there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder For long neck flanges for thermowell intakes, the inner diameter must be specified to match the outer diameter of the thermowell and ensure insertion, Class 300 is the minimum allowed. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a stainless-steel metal label, attached to the body and with a blow letter on the valve body: identification number, types of bonnet gasket and stuffing box packing. d. All valve hardware must be of the proper specification to the valve body material. e. Flywheels of all valves must be solid, hollow flywheels are not allowed DN 50 (NPS 2) gate valves with flanged ends, flanges and body must be in one piece (not welded), only allowed in equipment no zzles for instrument sockets such as magnetic and optical level indicators, transmitters of level. Use a reduced pitch ball valve, only when the pressure drop does not affect the process. For ball valves with a soft seal, Annex 12.1.3 must be used and for ball valves with a metallic seal, Annex 12.1.4 of ET-211-PEMEX2008, respectively, must be used. It is forbidden to use ear valves or bipartite disc type installed between flanges. Butterfly valves are for insulating large inventory containers. When they have an extended bonnet, it must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. Standardized material The suction and discharge of pumps, inlet and outlet lines of heat exchangers and compressors, in battery limits, direct fire heaters, filters that use filter elements of cartridges and all that equipment that are required to insulate by frequent maintenance, must count with definitive reversible figures. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T2 Hoja 4 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Rev. 0 Sheet 210 de 214 “New Refinery in Dos Bocas, Tabasco” Industrial facilities Pipe Materials Specification Service: Noncorrosive hydrocarbons, Methane, Ethane, Propane, Methanol, Butane. Apply Note 1.1 Corrosión permisible: 0 mm (0 in) Ver Nota 1.3 Component ET-032-PEMEX-2019 18/03/2019 T-D01T3 Límites de presión y temperatura Ver Nota 1.2 Material: Acero inoxidable Tipo T304 Relevado de esfuerzos: N.A. Notes DN diameter (NPS) 2.1 2.2 20 to 40 (3/4 to 1 1/2) 50 to 100 (2 to 4) 150 to 200 (6 to 8) 250 to 600 (10 to 24) Minimum thickness (in) or Certificate / Class RT 33 % Internos de válvulas Trim 12 Extremes NDT adicionales Ver Nota 6.3 Clase 600 Cara RF Soldaduras de caja para soldar en DN 50 (NPS 2) y menores; soldaduras a tope DN 80 (NPS 3) y mayores Description / Material Pipeline Tube 2.2 80S Flat 40S ASTM A312 Gr. TP304, S/C, ASME B36.19M 80S Beveled To Calculate by Contractor Nipple Nipple (online) Concentric Swage. Eccentric Swage. Connections 90 ° elbow 45 ° elbow Tee straight Reduced tee cross Couple Couple Reduced 3.1 20 to 40 (3/4 to 1 1/2) 3.2 20 to 50 (3/4 to 2) 4.1 Solid bar stopper 4.2 4.3 4.2 4.5 Street elbow 4.5 Cap Plug 20 to 40 (3/4 to 1 1/2) 20 to 40 (3/4 to 1 1/2) Elbow 90 ° long radius 45 ° elbow long radius Tee straight 5.1 50 to 600 Reduced you 5.3 (2 to 24) Concentric Reduction Eccentric Reduction Cap layer Integrally reinforced connections Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 80S Schedule Same as the pipeline For welding / thread + welding For welding / thread + welding Welding box 3000 3000 Threaded ASTM A312 Gr. TP304, S/C, ASME B36.19M ASTM A403 Gr. WP304, MSS SP-95 ASTM A182 Gr. F304, ASME B16.11 ASTM A182 Gr. F304, ASME B16.11, ASME B1.20.1 thread ASTM A182 Gr. F304, ASME B16.11, threads (female-male ASME B1.20.1) Schedule Same as the pipeline Beveled ASTM A403 Gr. WP304, S/C, ASME B16.9 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T3 Hoja 1 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: Threaded Outlet 20 to 40 (3/4 to 2) 3000 6.1 6.3 20 to 40 (3/4 to 2) 3000 Lateral Outlet 6.1 6.3 20 to 40 (3/4 to 2) 3000 Butt Weld Outlet 6.1 Nipple Outlet or Nipple pipette Flanges Welding box flanges 6.1 6.3 Weld neck flanges 7.1 7.2 Blind flanges Hole plate carrier flanges Long neck flange Valves 7.3 7.4 80 to 250 (3 to 10) 20 to 40 (3/4 to 2) 20 to 40 (3/4 to 1 1/2) 80 to 600 (3 to 24) 20 to 600 (3/4 to 24) 50 to 600 (2 to 24) 25 to 50 (1 to 2) Schedule Same as the pipeline ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) ASTM A182 Gr. F304, MSS SP-97 RF ASTM A182 Gr. F304, ASME B16.5 Schedule Same as the pipeline. 600 RF ASTM A182 Gr. F304, ASME B16.55 Schedule Same as the pipeline 600 RF ASTM A182 Gr. F304, ASME B16.5. 600 RF ASTM A182 Gr. F304, ASME B16.36, neck weldable, bore equal to the pipe. 600 RF ASTM A182 Gr. F304, ASME B16.5. Gate Valves 8.1, 8.3 8.13 8.19 80 to 600 (3 to 24) 600 8.1 8.13 8.21 8.1 8.13 8.21 20 to 50 (3/4 to 2) 800 80 to 300 (3 to 12) 600 Check Valves 8.1 8.4 20 to 50 (3/4 to 2) 800 Check Valves 8.1 8.4 80 to 600 (3 to 24) 600 80 to 600 (3 to 24) ASTM A182 Gr. F304, MSS SP-97 600 800 8.1, 8.6 8.20 8.21 Beveled ASTM A182 Gr. F304, MSS SP-97 ASTM A182 Gr. F304, ASME B31.3 (302.2, 304.3, 326, 328.5.4) 20 to 50 (3/4 to 2) Butterfly valve BeveledThreade d BeveledWelding box BeveledWelding box Flat bevel 8.1 8.13 8.19 Globe valves Sheet 211 de 214 6000 Gate Valves Globe valves Rev. 0 “New Refinery in Dos Bocas, Tabasco” 6.1 6.2 Socket Weld Outlet ET-032-PEMEX-2019 18/03/2019 600 ASTM A182 Gr. F304, ISO 15761, Trim 12, OS&Y, fixed steering wheel, rising stem, flanged bonnet, solid gate with pressure equalizer hole. ASTM A351 Gr. CF8, ISO 10434, Trim 12, OS&Y, fixed steering wheel, rising stem, flanged RF bonnet, with pressure equalizing hole, wedge to be specified by PEMEX in the project. ASTM A182 Gr. F304, ISO 15761, Trim 12, Welding box OS&Y, flywheel and rising stem, flange bonnet. Welding box ASTM A351 Gr. CF8, ASME B16.34, Trim 12 conforming to API STD 623, OS&Y, flywheel and rising stem, flange bonnet. ASTM A182 Gr. F304, ISO 15761, Trim 12, ball Welding box or piston type to work horizontally / vertically, flanged cover. RF RF RF ASTM A351 Gr. CF8, API 594 type B, Trim 12, flanged cover, swing type and stop integrated to the body that limits the opening of the disc. ASTM A351 Gr. CF8, API 609 category B, triple eccentricity, solid one-piece seal ring, integral body seat, metal-metal seal, fireproof ISO 10497. Design must comply with 8.2.1 and 8.10 of ET204-PEMEX- 2012. Gasket Gasket 20 to 600 (3/4 to 24) Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. 600 RF Spiro-metallic, with centering ring (outer) of carbon steel ASTM A36 / A36M: 2012 with anticorrosive coating, flexible graphite filling (asbestos-free), curl and inner ring of type 304 Stainless Steel, ASME B16.20 for flanges ASME B16.5 Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T3 Hoja 2 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 212 de 214 “New Refinery in Dos Bocas, Tabasco” Screws ASTM A193 Gr. B8 Class 2, ASME B1.1 class 2A threads ASTM A194 Gr. 8, ASME B1.1 class 2A threads Studs Nuts Miscellaneous Figures eight (integral) Figures eight (blind joint and spacer separated) Tee filters 11.1 12.1 20 to 300 (3/4 to 12) 600 RF 350 to 600 (14 to 24) 600 RF ASTM A240 type 304, ASME B 16.48 ASTM A240 type 304, ASME B 16.48 80 to 600 (3 to 24) 20 to 40 (3/4 to 1 1/2) Branch Connections Schedule Same as the pipeline 3000 Weldable ASTM A351 Gr. CF8, S / C, weldable ends. Welding box ASTM A182 Gr. F304, ASME B16.11 ends Graph T-D01T3 Branch Connections Notes: 1.1 1.2 1.3 2.1 2.2 3.1 3.2 4.1 4.2 4.3 4.5 5.1 5.3 6.1 6.2 6.3 For these services, this Specification of Materials for Pipeline, applies only under the express request of Pemex in the Project or by specification of the Technologist or Licensor For the Service operating conditions limits and Pressure and Temperature Limits, according to the Range of the Flange Class ( ASME B16.5) see EMT index. However, it may be limited for certain components allowed by this specification. Refer to pressure and temperature restrictions recommended by the manufacturer. In the wall thickness that is assigned to the pipe, connections and fittings by this specification, the slaughter thickness is included, for the purposes of the permissible corrosion that can be tolerated during the life of these parts. In pipes the DN 20 (NPS 3/4) is allowed at least. a. External efforts or vacuum conditions may require additional reinforcement or greater thicknesses. b. For pipes installed in pipe corridors (raised frames) and Cement Stand the minimum acceptable length is 12 m. Las uniones roscadas deben ser NPT (ASME B1.20.1) y se deben sellar con soldadura, excepto donde se instalen tapones cachucha. a. In Swages, the larger diameter end is restricted to DN 100 (NPS 4) and the Schedule must be equal to that of the pipe to be welded. In the reduced part the thickness or Schedule must be of equal diameter to that of the pipe of this specification. b. The threaded end Swage for use of pressure taps (pressure transmitters and gauges), the threaded joints must be sealed with welding. The use of threaded connections such as: union nuts, bushing reductions and hollow plugs is prohibited. Cap for ends of purges and vents. Seal welded threaded joints. a. Street elbow for use in threaded connections of pump and compressor bodies. b. Solid bar caps are only allowed in openings without use of: DN 20 to DN 50 (NPS ¾ to 2), as in orifice plate carrier flanges, seal with solder after installation. It is forbidden to use improvised pipe connections or fittings such as wedges or “fish mouths” and flat caps. All branches must be built with factory accessories. Eccentric Reduction with flat face up for pump suction (concentric reduction should not be used). a. Welding of the connectors reinforced with the head must be fully penetrated in accordance with ASME code B31.3. b. Specify head diameter and branch diameter in integrally reinforced connectors. The diameter indicated in the specification is the branch. The fully reinforced Threaded Outlet connector limits its use for purges and vents that must be removed after the hydrostatic or pneumatic test. Once the test is finished, they must be sealed with a solid bar plug and sealed with a threaded joint. Purg es and vents that are required during startup, operation or maintenance must be Nipple Outlet or Nipple pipette. In the fully reinforced Nipple Outlet, Nipple pipette, Lateral Outlet and Socket Weld Outlets connectors, weld case welds must be inspected according to the percentage indicated in this pipe specification. Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-D01T3 Hoja 3 de 4 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: 7.1 7.2 7.3 7.4 8.1 8.3 8.4 8.6 8.13 8.19 8.20 8.21 11.1 12.1 ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 213 de 214 “New Refinery in Dos Bocas, Tabasco” Welding box flanges must correspond to the Schedule of the pipe. Weld neck flanges must have the same Schedule of the pipe to which they will be attached. The orifice plate and pipe carrier flanges to which they are to be attached must be of the same bore and thickness. Before welding, the flange must be aligned to the tube and there should be no steps. After welding you must grind and polish the inner weld (mirr or finish), there should be no restrictions, bumps or sinking. All threaded joints (nipples and solid bar plugs) must be sealed with solder Long neck flanges for thermowell intakes, the inner diameter must be specified to relate it to the outer diameter of the ther mowell and ensure insertion, the minimum allowed Class is 300. a. On DN 600 (NPS 24) and smaller valves, the flanges must comply with the dimensions of ASME B16.5. b. With maximum fugitive emissions of 50 ppm. c. The manufacturer must specify on a metal label attached to the body and with a blow letter on the body of the valve: identification number, types of packing in bonnet and in packing glands. d. All valve hardware must be of the appropriate specification and compatible with the material of the valve body. e. Flywheels of all valves must be solid, hollow flywheels are not allowed DN 50 Gate Valves (NPS 2) with flanged ends, flanges and body must be in one piece (not welded), only allowed in equipment no zzles for instrument sockets such as magnetic and optical level indicators, level transmitters Check valves must be installed horizontally, to ensure the closure of the gate and prevent backflow of fluids to protect upstream installations. It is forbidden to use ear valves or bipartite disc type installed between flanges. The valves must be installed with the rod in a horizontal position, so that in case of falling of the cookie does not disable the safety valve or the vent head. In the gate they must be supplied with a pressure equalizing hole 3 mm (1/8 in.) In diameter from the fluid containment side and indicated on the valve body with an arrow indicating the side of greatest pressure. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service. Butterfly valves are for insulating large inventory containers. When they have an extended bonnet, it must be manufactured in one piece. The packing of the stuffing box must be graphite for cryogenic and fire-resistant service The suction and discharge of pumps in lines of entry and exit of heat exchangers and compressors, in battery limits, direct f ire heaters, filters that use filter elements of cartridges and all that equipment that need to be isolated by frequent maintenance, must count with definitive reversible figures. a. The filter element must be selected to retain particles in accordance with what is recommended for the equipment to be protected. b. All filters must have blocking valves that allow their isolation for cleaning purposes. c. When special filters such as cartridge type are used, figures eight must also be included in the blocking valves to ensure their total isolation. d. The filters must have at least 1.5 times the passage area of the pipe Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-F02T2 Hoja 3 de 3 ENGINEERING AND COSTS MANAGEMENT - INDUSTRIAL PROJECTS SUB-DIRECTION Technical specification Pipe systems in industrial plants Design and Specifications of Materials Specific Technical Specification Project: ET-032-PEMEX-2019 18/03/2019 Rev. 0 Sheet 214 de 214 “New Refinery in Dos Bocas, Tabasco” Petróleos Mexicanos Todos los derechos reservados Pemex Transformación Industrial - Subdirección de Proyectos Industriales Avenida Marina Nacional #329, Torre Ejecutiva Piso 7 Col. Verónica Anzures, Del. Miguel Hidalgo, C.P. 11300, Ciudad de México. Prohibida su reproducción parcial o total sin la autorización por escrito de Petróleos Mexicanos a través de las áreas correspondientes T-F02T2 Hoja 3 de 3