Cables & Accessories for Wind Turbines 2013 / 2014 www.helukabel.com Welcome to HELUKABEL® The logistic centre Hemmingen HELUKABEL® is a global manufacturer and supplier of cables, wires & accessories. Founded in 1978, we are a recognized and trusted brand with an industry leading reputation for designing flexible, continuous flex and torsional cables. Based on our strong and dedicated R&D team and continuous investments in our factory’s machinery, we are able to offer high-performance products featuring advanced technologies and – whenever an option – customized engineering for a variety of applications such as automation & material handling, in particular robotic applications, renewable energy and infrastructure facilities. Cables & Wires The HELUKABEL® Distribution Centre in Germany, housing more than 33.000 products and having more than 40.000 pallet storage space available, warehouse locations in more than 50 countries and over 650 employees around the world make sure that your shipment arrives right on time and wherever needed. In this catalog we compiled our products for wind energy applications. HELUKABEL® offers the benefit of over 15 years of expertise in manufacturing wind power cables. Our HELUWIND® WK-Series comprises a perfectly coordinated line of cables, wires and accessories to equip the entire turbine. Custom Cables For more information, please contact our Product Manager at the German Headquarters (+49 7150 9209 135) or your local representative. Media Technology Data, Network & Bus Technology U Branch U Exclusivagent Cable Accessories List of contents Functional view of Wind Power Station 5 Selection table Cables & Wires 6-9 Our Berlin Warehouse 10 Research & Development 11 Torsion Cables HELUWIND® WK 103w-Torsion 12-13 HELUWIND® WK 103w EMV D-Torsion 14-15 HELUWIND® WK 103k-Torsion 16-17 HELUWIND® WK 103k EMV D-Torsion 18-19 HELUWIND® WK 135-Torsion 20-21 HELUWIND® WK 135 EMV D-Torsion 22-23 HELUWIND® WK 137-Torsion FT4 24-25 HELUWIND® WK 137 EMV D-Torsion FT4 26-27 HELUWIND® WK Brandmeldekabel-Torsion 28 HELUWIND® WK 101 H 29 HELUWIND® WK H07BN4-F WIND-Torsion 30 HELUWIND® WK THERMFLEX 145 31 HELUWIND® WK 300w-Torsion 1,8/3kV 32 HELUWIND® WK 303w-Torsion 1,8/3kV, UL 2kV 33 HELUWIND® WK 305-Torsion 1,8/3kV 34 HELUWIND® WK 335-Torsion 2,0/3,3kV, UL 2kV 35 HELUWIND® WK MS-Single-Torsion 36 HELUWIND® WK MS-Single-Torsion UL/CSA 37 HELUWIND® WK MS-Multi-Torsion 38 HELUWIND® WK MS-Multi-Torsion UL/CSA 39 HELUWIND® WK DLO 2kV 40 HELUWIND® WK RHH/RHW-2 ALU 41 Flexible ALU/Cu Cables HELUWIND® WK POWERLINE ALU 105°C, 0,6/1kV 43 HELUWIND® WK POWERLINE ALU robust 105°C, 0,6/1kV 44 HELUWIND® WK POWERLINE ALU 105°C, 1,8/3kV 45 HELUWIND® WK POWERLINE ALU robust 105°C, 1,8/3kV 46 HELUWIND® WK POWERLINE ALU halogen free, 105°C 1,8/3kV 47 HELUWIND® WK POWERLINE Copper Tower 48 HELUWIND® WK POWERLINE ALU Tower 49 HELUWIND® WK POWERLINE Blade Copper 50 HELUWIND® WK POWERLINE Blade ALU 51 Tower & Infrastructure Cables NYY-J und NYY-O 52-53 NAYY 54 NA2XY 55 N2XH 56 HELUWIND® WK (N)A2XH 57 N2XS2Y 6/10kV, 12/20kV, 18/30kV 58 NA2XS2Y 6/10kV, 12/20kV, 18/30kV 59 N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV 60 NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV 61 Control Cables JZ-500 62-63 JZ-500 COLD 64 F-CY-JZ 65-66 Y-CY-JZ 67-68 JZ-500 HMH 69-70 JZ-500 HMH-C 71-72 MEGAFLEX® 500 73-74 MEGAFLEX® 500-C 75-76 JZ-600 77-78 JZ-600-Y-CY 79-80 Single 600-J/-O 81 Single 600-CY -J/-O 82 JZ-600 HMH 83-84 JZ-600 HMH-C 85-86 JZ-600 UL/CSA 87-88 JZ-600-Y-CY UL/CSA 89-90 JZ-602 JZ-602-CY JZ-603 JZ-603-CY H07 RN-F H07RN-F/SOOW HELUTHERM® 145 MULTI HELUTHERM® 145 MULTI-C Single Conductors H07 V-K / (H)07 V-K H05Z-K / H07Z-K FIVENORM HELUTHERM® 145 THHN/THWN Data Cables PAAR-TRONIC-CY DATAFLAMM DATAFLAMM-C DATAFLAMM-C-PAAR Command Cable UL (LiYY) Command Cable UL (LiYCY) Command Cable UL (LiYY-TP) Command Cable UL (LiYCY-TP) SUPERTRONIC®-PURö SUPERTRONIC®-C-PURö SUPERTRONIC-330 PURö SUPERTRONIC-330 C-PURö SUPER-PAAR-TRONIC-C-PUR SUPER-PAAR-TRONIC 340-C-PUR NFPA 79 Edition 2012 – Challenges and solutions NFPA 79 Edition 2012 – Challenges and solutions TC TRAY CABLES UL/CSA TRAYCONTROL 300 TRAYCONTROL 300-C TRAYCONTROL 300 TP TRAYCONTROL 300-C TP TRAYCONTROL 500 TRAYCONTROL 500-C JZ 604 TC TRAY CABLE JZ 604-YCY TC TRAY CABLE TRAYCONTROL 600 TRAYCONTROL 600-C TRAYCONTROL 610 OIL RES II, WTTC (2277), FT4T Industrial Cables and Wires MULTIFLEX 600 MULTIFLEX 600-C TOPFLEX® 600 VFD TOPFLEX® 650 VFD Communication Cables for Wind Turbines Communication technology for wind turbines Fiber Optic Communication Connection equipment Fibre Optic connecting technic Connection equipment Machine outlet IP67 Machine outlet IP65 Industrial Ethernet BUS Cables Fiber Optic Cable flexible Fiber Optic Breakout Cable robust Plastic-fibre cable industry Fibre Optic Indoor/Outdoor Cable Fibre Optic Outdoor Cable Fibre Optic Outdoor Cable 91-92 93-94 95 96 97-98 99 100-101 102-103 104 105 106 107-108 109 110-111 112 113 114 115 116-117 118-119 120-121 122 123 124 125 126 127 128 129 130-131 132-133 134-135 136-137 138-139 140-141 142-143 144 145-146 147 148-149 150 151 152 153 155 156 158-159 160-161 162-163 164 165 166-167 168-171 172-174 175-176 177 178 179-181 182 3 List of contents Cable Accessories Cable accessories for wind power plants Cable conduit and cable grips Cable gland – HELUTOP® WK-CU compression cable lug WK-AL compression cable lug WK-AL compression cable lug FG extruded WK-AL/CU compression cable lugs WK-AL compression connector WK-AL/CU compression connector Bolt connector HYDAC - Fastening systems in the turret Cable clamps HELUWIND® WK-Multiclamp The Roxtec Sealing Solution Cable fittings Shrink-on tube SK-D Additional accessories Tools CCC-Certification for China Achieving success through quality and innovation Technical Data Current ratings for HELUWIND® Current ratings – Conversion factors Current ratings for HELUWIND® Current carrying capacity for Wk Powerline ALU Current carrying capacity Current ratings for UL-CSA cables Glossary of Therms Part No. index How to get in touch with our Wind Power Specialists 4 183 184 185 188 189 188 189 190 191 192 193 194 195 196-197 198-199 200 201 202 203 204 205-207 208-209 210 211 212-213 214 215-217 218-221 222 Functional view of Wind Power Station Rotor blade Pod Gearbox Brake Generator Wind-direction tracking Rotor hub & blade adjustment Tower Cables and wires for use in: Pod Cable loop Tower Tower control / transformer Base of tower Tower control / transformer Medium-high voltage level Base 5 WK 135-T WK 135 EMV D-T WK 137-T FT4 WK 137 EMV D-T FT4 cRUus X X X WK 101 H X WK H07BN4-F WIND-T X WK Thermflex 145 X WK 300w-T X X WK 305-T WK 335-T 2,0/3,3kV, UL 2kV X X X WK MS-Single-T WK MS-Single-T UL/CSA X X WK MS-Multi-T WK MS-Multi-T UL/CSA WK DLO 2kV WK RHH/RHW-2 ALU WK Powerline ALU 105°C, 0,6/1kV WK Powerline ALU robust 105°C, 0,6/1kV WK Powerline ALU 105°C, 1,8/3kV WK Powerline ALU robust 105°C, 1,8/3kV WK Powerline ALU halogenfree 105°C, 1,8/3kV WK Powerline Copper Tower WK Powerline ALU Tower WK Powerline Blade Copper WK Powerline Blade Alu 6 X X UL 44 X X X X X X X X X X 60332 -1 60332 -1 60332 -1 60332 -1 can be found on page X twistable +/- 100° per meter X twistable +/- 140° per meter cRUus twistable +/- 150° per meter X temp. flexing to (in °C) X temp. flexing from (in °C) cRUus temp. non-flexing to (in °C) X temp. non-flexing from (in °C) X offshore employment cRUus 1000V UV-resistant X 0,6/ 1kV 0,6/ X 1000V 1kV 0,6/ X 1000V 1kV 0,6/ X 1000V 1kV 60332 0,6/ 1000V -3 1kV 60332 0,6/ 1000V -3 1kV 0,6/ X 1000V 1kV 0,6/ X 1000V 1kV 300/ X 500V 0,6/ 1kV 450/ 750V 60332 0,6/ -3 1kV 1,8/ 60332 -1 3kV 1,8/ X 2000V 3kV 60332 1,8/ -3 3kV 1,8/ X 2000V 3,3kV 3,620kV 3,620kV 3,638kV 3,638kV X halogen-free cRUus nominal voltage according to VDE X nominal voltage according to UL cRUus fire tests FT1 (with FT2)/60332-1 X fire tests FT4/60332-3 cRUus WK Fire Alarm Cable-T WK 303w-T 1,8/3kV, UL 2kV VDE* X oil resistant WK 103k EMV D-T cRUus oil resistant II** WK 103k-T CE WK 103w EMV D-T 10678 21179 10678 21179 10269 2570 10269 2570 10553 20234 10553 20234 10553 20234 10553 20234 CSA WK 103w-T UL-Style Torsion Cables Usage, see chart on page 5 Selection table Cables & Wires X (*) X X -40 +90 -35 +90 X 12 X (*) X X -40 +90 -35 +90 X 14 X X -40 +80 -40 +80 X 16 X X -40 +80 -40 +80 X 18 X X X X X -40 +90 -40 +90 X 20 X X X X X -40 +90 -40 +90 X 22 X X X X X -40 +90 -40 +90 X 24 X X X X X -40 +90 -40 +90 X 26 X X X +/-50 +90 -40 +80 216° 28 X -50 +100 -40 +90 29 X -45 +90 -35 +90 X X -55 +145 -20 +120 X X -40 +90 -35 +90 X 32 X X -40 +90 -35 +90 X 33 X X X X 30 31 X X X X X -40 +90 -40 +90 X 34 X X X X X -40 +90 -40 +90 X 35 X X -40 +90 -40 +90 X 36 X X -40 +90 -40 +90 X 37 X X -40 +90 -40 +90 X 38 X X -40 +90 -40 +90 X 39 2000V X -40 +90 40 2000V X -40 +90 41 X X -40 +105 -20 +90 43 X X -40 +105 -20 +90 44 X X -40 +105 -20 +90 45 X X -40 +105 -20 +90 46 X X -40 +105 -20 +90 47 X X -40 +90 -25 +50 48 X X -40 +90 -25 +50 49 X -40 +80 50 X -40 +80 51 0,6/ 1kV 0,6/ 1kV 1,8/ 3kV 1,8/ 3kV 1,8/ 3kV 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV * in preparation ** in accordance with UL 1277, Table 11.2 X X Y-CY-JZ X X X JZ-500 HMH JZ-500 HMH-C MEGAFLEX 500 MEGAFLEX 500-C JZ-600 JZ-600-Y-CY Single 600-J/-O Single 600-CY -J/-O JZ-600 HMH JZ-600 HMH-C JZ-600-UL/CSA JZ-600-Y-CY-UL/CSA JZ-602 JZ-602-CY JZ-603 JZ-603-CY H07RN-F H07RN-F/SOOW X X X X X 60332-3 X 60332-3 X X X X X 60332-3 300/ 600V 600 V X X X X 1kV X X X X 600V X X X X X 600V X X X X HELUTHERM 145 MULTI HELUTHERM 145 MULTI-C X 600V 60332-3 LiYY-TP-UL X X X JZ-604 TC TRAY CABLE X X X FT4 X X +80 -15 +80 62 -40 +80 -30 +80 64 -40 +80 -40 +80 65 -40 +80 -5 +80 X -40 +70 -15 +70 X can be found on page -40 Cu-Shield UV-resistant largely oil resistant X 67 69 71 73 75 77 79 81 82 83 85 87 89 91 93 95 96 97 99 X X X X X -40 +80 -30 +90 X X X -40 +80 -5 +80 X X -40 +90 -5 +90 X X X -40 +70 -15 -5 +70 X X in sw -40 +80 -5 +80 X X -40 +90 -5 +90 X X -40 +70 -5 +70 X X -40 +90 X -55 +145 -35 +120 X 100 102 -20 +80 -10 +80 X 115 116 -25 +90 -5 +90 -30 +80 -5 +80 X 300/ 500V 450/ 750V 300/500V to 1,0 mm2 450/750V from 1,5 mm2 X temp. flexing to (in °C) X X temp. flexing from (in °C) F-CY-JZ X temp. non-flexing to (in °C) X X temp. non-flexing from (in °C) JZ-500 COLD 300/ 500V 300/ 500V 300/ 500V 300/ 500V 300/ 500V 300/ 500V 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV halogen-free X X nominal voltage according to VDE FT1 equivalent to IEC 60332-1 X JZ-500 nominal voltage according to UL with VDE Reg.-No. HAR CE CSA UL-Style Control Cables Usage, see chart on page 5 Selection table Cables & Wires X 300V X X 600V X 142 Data Cables PAAR-TRONIC-CY DATAFLAMM DATAFLAMM-C X X DATAFLAMM-C-PAAR X X UL (LiYY) X X X UL (LiYCY) X X X UL (LiYY-TP) X X X X UL (LiYCY-TP) 350/ 500V 350/ 500V 350/ 500V X -40 X -40 X 110 +70 -5 +70 X 112 113 +70 -5 +70 X 114 300V X -20 +80 -10 +80 X 115 X 300V X -20 +80 -10 +80 X 116 X X 300V X -20 +80 -10 +80 X X 300V X -20 +80 -10 +80 X +70 -5 +70 X +80 -40 +80 X +70 -40 +70 X ® SUPERTRONIC -PURö SUPERTRONIC®-C-PURö SUPERTRONIC®-330 PURö SUPERTRONIC®-330-C-PURö SUPER-PAAR-TRONIC-C-PUR® SUPER-PAAR-TRONIC 340-C-PUR® X X 350V X X X X X 300V 300V X X X X X X 300V 350V X X -40 -50 -50 118 120 122 123 124 125 126 127 7 X X X X HELUTHERM 145 600V HELUTHERM 145 600V UL X X X THHN/THWN X X X 600V X +80 +90 +90 +145 -5 +70 104 105 -5 -35 +90 +120 106 -55 +125 -35 +120 107 108 X can be found on page -30 -40 -40 -55 Cu-Shield UV-resistant X temp. flexing to (in °C) X FIVENORM temp. flexing from (in °C) X temp. non-flexing to (in °C) X largely oil resistant halogen-free nominal voltage according to VDE nominal voltage according to UL FT1 equivalent to IEC 60332-1 with VDE Reg.-No. HAR X temp. non-flexing from (in °C) H07 V-K/(H)07 V-K H05Z-K/H07Z-K CE CSA UL-Style Single Conductors Usage, see chart on page 5 Selection table Cables & Wires 109 TC TRAY CABLES USA TRAYCONTROL 300 X X X FT4 300V X -25 +105 -25 +105 130 TRAYCONTROL 300-C X X X FT4 300V X -25 +105 -25 +105 TRAYCONTROL 300 TP X X X FT4 300V X -25 +105 -25 +105 TRAYCONTROL 300-C TP X X X FT4 300V X -25 +105 -25 +105 TRAYCONTROL 500 1277 X X FT4 1000V X -40 +90 -5 +90 TRAYCONTROL 500-C 1277 X X FT4 1000V X -40 +90 -5 +90 JZ-604 TC TRAY CABLE 1277 X X FT4 600V X X -25 +90 -5 +90 JZ-604-YCY TC TRAY CABLE 1277 X FT4 600V X X -25 +90 -5 +90 TRAYCONTROL 600 1277 X X FT4 1000V X X -40 +90 -5 +90 TRAYCONTROL 600-C 1277 X X FT4 1000V X X -40 +90 -5 +90 TRAYCONTROL 610 OIL RES II 2277 X FT4 1000V X X -40 +90 -5 +90 148 MULTIFLEX 600 X X X X 600V X X X -40 +90 -5 +90 150 MULTIFLEX 600-C X X X X 600V X X X -40 +90 -5 +90 TOPFLEX 600 VFD X X X 600V X X -25 TOPFLEX 650 VFD X X X 600V X X X X X 60332-1 300V 100V X X X X X 60332-1 300V 100V X X X X X 600V 100V X _ X _ X X X _ CMX _ _ X X X X X X _ X X 600V _ 300V _ 300V 300V 100V 100V 100V 100V 100V 100V X 132 134 X 136 138 X 140 142 X 144 145 X 147 X 151 +90 X 152 -25 +90 X 153 X -40 +105 -40 +105 X 166 X X -20 +80 -20 +80 X 167 X X X -40 +105 -20 +60 X 168 – X X X X X – – X X X X X X X X X X -40 -40 -40 -40 -25 -40 +70 +70 +75 +70 +70 +70 -5 -5 -25 -5 -25 -40 +60 +60 +75 +60 +70 +70 X X X X X X _ X X X X X -40 -40 +90 +90 -40 -40 +90 +90 172 60332-1 X X X -30 +70 -20 +70 173 X X -30 +80 -20 +80 174 Communication Cables Industrial Ethernet 105°C Torsion Industrial Ethernet S-FTP TORDIERFLEX BUS Cable HELUWIND WK CAN BUS 105°C indoor BUS Cable Profibus SK outdoor Torsion BUS Cable Profibus L2 Festoon BUS Cable FRNC Profibus SK industry AT-V(ZN)Y(ZN)Y AT-V(ZN)H(ZN)11Y LWL-Cable mobile, trailing A-V(ZN)11Y LWL-Cable mobile A-V(ZN)Y 8 submitted submitted _ X _ X FT4 FT1 FT4 submitted FT4 169 170 171 X 60332-1 60332-1 – temp. flexing from (in °C) temp. flexing to (in °C) -30 +85 -20 +85 X can be found on page temp. non-flexing to (in °C) X Cu-Shield temp. non-flexing from (in °C) X 175 -20 +80 -20 +80 176 X X -20 +80 -20 +80 177 X X -20 +60 -5 +50 178 X X -20 +60 -5 +50 179 X X -20 +60 -5 +50 180 X X -20 +60 -5 +50 181 X X -20 +60 -5 +50 182 -40 +70 -5 +50 52 -40 +70 -5 +50 54 -40 +70 -5 +50 55 -30 +90 -5 +50 56 X -40 +90 -5 +50 57 X – UV-resistant FT4 largely oil resistant halogen-free nominal voltage according to VDE nominal voltage according to UL FT1 equivalent to IEC 60332-1 with VDE Reg.-No. X HAR X CE CSA Fibre Optic Breakout Cable industry HCS I-V(ZN)YY Fibre Optic Breakout Cable industry HCS I-V(ZN)Y11Y Plastic-fibre Optic cable industry POF/PE I-V2Y, I-V2Y(ZN)11Y Fibre Optic Universal Cable A/I-DQ(ZN)BH Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (central) Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (central) Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded) Fibre Optic Outdoor Cable A-DQ(ZN)B2Y (stranded, Multifibre) UL-Style Communication Cables Usage, see chart on page 5 Selection table Cables & Wires Tower & Infrastructure Cables NYY-J/-0 X X NAYY X X NA2XY X X N2XH X X WK (N)A2XH X 60332-3 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV 0,6/ 1kV X X N2XS2Y 6-30kV X -40 +90 X 58 NA2XS2Y 6-30kV X -40 +90 X 59 N2XS(F)2Y 6-30kV X -40 +90 X 60 NA2XS(F)2Y 6-30kV X -40 +90 X 61 9 Our Berlin Warehouse Direct burial and medium voltage cables available for immediate delivery from stock - 50.000 m2 storage area in Berlin - Various types and cross-sections available - VDE-certified, DIN VDE 0276 - On-time delivery on the construction site; on disposable drums if required - Deliveries at short notice, including cuts to length and follow-up deliveries Our Handling - Your individual requirements are important - Unless otherwise requested, the cable is cut to length and coiled on drums automatically - Cutting is performed with 10 tons cut to length machines 10 Research & Development Torsion test centre at German production site For several years HELUKABEL® has been testing its torsional wind turbine cables in an 8m/26ft-high research tower at the German production site. The acquired findings had a significant effect on the development of the latest generation of HELUWIND® WK-cables. HELUKABEL® is the only manufacturer that replicated the cable loop of a wind turbine 1:1 and is able to perform tests under realistic conditions. Up to 20 cables with outer diameters from 5 mm up to 100 mm can be mounted and tested simultaneously in the girder mast where these cables are exposed to sun, rain, wind, snow and UV-radiation at the same time. A special drive and control software allows HELUKABEL’s engineers to repeatedly run 1200°-torsion cycles in each direction. The HELUWIND® WK-torsion series have been tested successfully for more than 16.000 torsion cycles. This operational reliability is significantly longer than the standard lifetime of a wind turbine (5000 – 10000 cycles). 11 HELUWIND® WK 103w-Torsion UV-resistant, UL/CSA-Style 10678/21179 Single-/Multiconductor Technical data Cable structure Properties Ⴠ Temperature range flexing -35°C to +9 °C fixed installation -4 °C to +9 °C installation - °C to +9 °C Ⴠ Operating temperature at conductor max. +9 °C Ⴠ Nominal voltage acc. to VDE U /U , / kV acc. to UL V Ⴠ Test voltage 50 Hz: 4 V Ⴠ Minimum bending radius x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/- 4 ° per m Ⴠ Approvals UL-Style Singleconductor 4 mm UL-Style 9 Multiconductor cRUus Ⴠ Flame test T , VW- , EC 33 - Ⴠ Special bare copper conductors, fine stranded according to EC Ⴠ Special heat-resistant insulation Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground Ⴠ Multiconductors cabled Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 5 9 9 5 35. Highest permissible Voltage ವ DC: Conductor/Conductor , kV Conductor/Earth ,9kV ವ AC: Conductor/Earth , kV ವ Three phase: Conductor/Conductor , kV Application The WK 3w was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for . / kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. The WK series was successfully tested with over , torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. = The product conforms to the EC Low Voltage Directive /95/EC Continuation Ⴇ 12 HELUWIND® WK 103w-Torsion UV-resistant, UL/CSA-Style 10678/21179 Single-/Multiconductor Core identification JZ Part no. 704809 704810 704811 704812 704813 704814 704815 704816 704817 704818 704819 704820 704821 704822 704823 704824 704825 704826 704827 704828 704829 704830 704831 704832 704833 704834 704835 704836 704837 704838 704839 704840 704841 704842 704843 704844 704845 703920 703921 703922 704366 704846 704847 704848 704849 704850 704851 704852 704853 704854 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 36 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 4G1 5G1 7G1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 21 G 1 25 G 1 32 G 1 36 G 1 40 G 1 41 G 1 50 G 1 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5 36 G 1,5 AWG-No. Outer Ø approx. mm 22 7,1 20 7,4 20 8,6 20 10,8 20 11,1 19 6,5 19 7,9 19 8,6 19 10,0 19 11,0 19 11,8 19 12,5 19 13,2 19 13,9 19 15,2 19 16,9 19 18,2 19 19,1 19 20,5 19 20,8 19 23,5 18 8,3 18 9,0 18 10,5 18 13,0 18 13,2 18 13,4 18 14,1 18 15,1 18 16,7 18 18,4 18 19,8 18 20,6 18 22,4 18 22,4 18 24,6 16 7,9 16 8,0 16 8,9 16 9,7 16 12,0 16 13,1 16 14,3 16 14,9 16 15,7 16 16,8 16 17,8 16 20,6 16 22,2 16 23,1 Core identification JZ Cop. weight Og/Om 29,0 33,4 51,2 48,0 84,0 22,0 29,0 36,0 51,0 72,0 87,0 101,0 116,0 130,0 152,0 180,0 231,0 260,0 288,0 296,0 441,0 39,0 48,0 68,0 96,0 116,0 135,0 154,0 173,0 202,0 240,0 308,0 346,0 384,0 394,0 480,0 29,0 44,0 58,0 72,0 101,0 144,0 173,0 202,0 231,0 260,0 303,0 360,0 460,0 519,0 Weight approx. Og/Om 86,0 99,0 121,0 165,0 208,0 67,8 100,0 120,0 137,4 200,0 220,0 238,0 271,0 310,0 380,0 490,0 560,0 620,0 729,0 750,0 990,0 100,0 110,0 140,0 220,0 240,0 280,0 310,0 360,0 410,0 500,0 590,0 700,0 800,0 810,0 980,0 75,0 104,9 132,0 157,1 230,8 270,0 360,0 420,0 450,0 510,0 590,0 700,0 900,0 980,0 Part no. 704855 704856 704857 704267 703925 703926 704858 704859 704367 705040 704368 703930 704269 704860 704861 704862 704863 704864 704865 706318 704866 703932 704867 704868 703933 704869 704870 704871 704872 704873 No.cores x cross-sec. mmª 40 G 1,5 41 G 1,5 50 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 19 G 2,5 3G4 4G4 5G4 7G4 12 G 4 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 AWG-No. Outer Ø approx. mm 16 25,0 16 25,0 16 27,7 14 8,9 14 9,7 14 10,9 14 14,4 14 15,8 14 16,3 14 21,0 12 10,8 12 12,0 12 13,6 12 15,9 12 19,6 10 13,1 10 14,6 10 16,3 10 19,6 8 16,4 8 17,4 8 20,1 8 23,5 6 20,7 6 25,4 4 26,4 4 28,2 2 31,4 2 35,4 1 36,7 Cop. weight Og/Om 576,0 591,0 720,0 72,0 96,0 120,0 168,0 240,0 288,0 456,0 116,0 154,0 192,0 269,0 461,0 173,0 231,0 288,0 404,0 228,0 384,0 480,0 672,0 615,0 768,0 960,0 1200,0 1344,0 1680,0 1920,0 Weight approx. Og/Om 1030,0 1050,0 1200,0 150,8 230,0 237,9 360,0 480,0 527,0 590,0 227,5 286,8 365,7 489,0 740,0 340,0 460,0 566,4 780,0 540,0 670,0 851,2 1150,0 1180,7 1348,1 1576,2 1900,0 286,8 2770,6 2800,0 No.cores x cross-sec. mmª 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 2 12,9 1 15,6 2/0 17,9 3/0 21,9 4/0 23,1 300 kcmil 27,2 350 kcmil 27,5 500 kcmil 31,2 600 kcmil 34,2 750 kcmil 39,3 Cop. weight Og/Om 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. Og/Om 454,4 630,2 876,8 1230,0 1535,1 2966,8 2284,0 2966,8 3672,0 4500,0 Part no. 704287 704288 704289 704874 704291 704875 704293 704294 704295 704876 Dimensions and specifications may be changed without prior notice. 13 HELUWIND® WK 103w EMV D-Torsion shielded, UV-resistant, UL/CSA-Style 10678/21179 Single-/Multiconductor, 0,6/1kV Technical data Cable structure Properties Ⴠ Temperature range flexing -35°C to +90°C fixed installation -40°C to +90°C installation -20°C to +90°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV acc. to UL 1000V Ⴠ Test voltage 50 Hz: 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-140° per 1m Ⴠ Approvals UL-Style 10678 Singleconductor 400mm UL-Style 21179 Multiconductor cRUus Ⴠ Flame test FT1, VW-1, IEC 60332-1 Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Special heat-resistant insulation Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 Ⴠ Multiconductors cabled Ⴠ EMV-shielded types have tinned copper wrapping Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 103w EMC was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. = The product conforms to the EC Low Voltage Directive 2006/95/EC. Continuation Ⴇ 14 HELUWIND® WK 103w EMV D-Torsion shielded, UV-resistant, UL/CSA-Style 10678/21179 Single-/Multiconductor, 0,6/1kV Core identification JZ Part no. 704752 704755 704758 704762 704763 704764 704765 704767 704369 704769 704768 704771 704774 704775 704268 704778 704779 704784 704785 704786 704788 704790 704792 704793 704794 704795 704796 704797 705039 704798 704799 704800 704801 704802 704803 704804 704805 704806 704807 704808 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 4 x 2 x 0,75 8 G 0,75 12 G 0,75 18 G 0,75 12 x 2 x 0,75 25 G 0,75 41 G 0,75 50 G 0,75 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 19 G 2,5 5G4 7G4 12 G 4 5G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 50 AWG-No. Outer Ø approx. mm 22 7,7 20 8,0 20 9,2 20 11,4 20 11,7 19 7,7 19 8,3 19 9,0 19 9,7 19 12,7 19 10,7 19 12,2 19 14,4 19 17,6 19 17,8 19 21,2 19 23,5 16 6,8 16 8,8 16 9,4 16 10,3 16 11,9 16 14,7 14 10,4 14 10,5 14 12,3 14 13,5 14 16,7 14 21,7 12 13,6 12 16,3 12 20,0 10 17,4 8 17,8 8 20,7 6 21,1 6 26,2 4 26,0 4 28,6 1 37,0 Cop. weight kg/km 32,0 37,8 53,6 73,0 88,4 43,2 52,6 63,0 82,8 91,0 93,0 126,9 179,0 223,0 256,0 370,8 441,0 44,0 68,1 87,9 104,0 140,8 226,8 104,4 132,7 161,1 223,1 350,6 561,0 237,4 325,0 532,1 341,0 445,6 550,2 692,2 881,0 1059,0 1327,0 2080,0 Weight approx. kg/km 91,0 105,0 130,0 170,0 220,0 97,0 122,0 145,0 162,6 211,0 220,0 257,5 400,0 520,0 547,2 795,0 900,0 86,0 133,0 159,0 195,0 247,0 410,0 210,0 218,4 288,0 355,1 560,0 638,0 382,0 582,0 806,0 640,0 727,0 935,0 1072,0 1667,3 1664,0 2014,0 3200,0 Part no. 703147 703148 703041 703149 703150 703151 703152 No.cores x cross-sec. mmª 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 2/0 19,8 3/0 22,5 4/0 23,0 300 kcmil 27,8 350 kcmil 27,8 500 kcmil 33,0 600 kcmil 34,4 Cop. weight kg/km 739,0 989,0 1242,0 1534,0 1904,0 2451,0 3027,0 Weight approx. kg/km 950,0 1280,0 1742,6 2000,0 2395,8 3150,0 3920,0 Cop. weight kg/km 27,0 39,0 46,0 35,0 47,0 39,0 37,8 53,6 69,5 73,0 54,0 91,0 126,9 170,0 223,0 294,0 56,0 82,0 106,0 150,0 90,0 120,0 150,0 Weight approx. kg/km 90,0 115,0 130,0 110,0 130,0 115,0 105,0 130,0 184,1 172,0 130,0 214,5 257,5 410,0 520,0 610,0 110,0 150,0 210,0 280,0 180,0 235,0 210,0 Core identification DIN 47100 Part no. 704749 704750 704751 704753 704754 704756 704757 704759 704761 705829 704766 704770 704772 704773 704776 704777 704780 704781 704782 704783 704787 704789 704791 No.cores x cross-sec. mmª 2 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 2 x 2 x 0,34 4 x 2 x 0,34 2 x 2 x 0,5 4 x 0,5 6 x 0,5 4 x 2 x 0,5 3 x 2 x 0,75 2 x 2 x 0,75 4 x 2 x 0,75 12 x 0,75 8 x 2 x 0,75 12 x 2 x 0,75 32 x 0,75 4x1 6x1 8x1 12 x 1 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 AWG-No. Outer Ø approx. mm 24 8,9 24 9,9 24 11,1 22 9,6 22 11,0 20 9,8 20 8,0 20 9,2 20 11,3 19 11,5 19 10,4 19 12,7 19 12,2 19 17,1 19 17,6 19 18,8 18 8,7 18 10,2 18 11,7 18 13,3 16 12,1 16 14,0 16 14,6 Dimensions and specifications may be changed without prior notice. 15 HELUWIND® WK 103k-Torsion UV-resistant, UL/CSA-Style 10269/2570 Single-/Multiconductor, 0,6/1kV Technical data Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -40 °C to +80 °C installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV, acc. to UL 1000V Ⴠ Test voltage 50 Hz 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-140° per 1 m Ⴠ Approvals UL-Style 10269 to 400mm Singleconductor UL-Style 2570 Multiconductor, cRUus* Ⴠ Flame test FT1, VW-1, IEC 60332-1 Cable structure Properties Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Special flexible insulation material for low temperatures Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 Ⴠ Multiconductors cabled Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 103k was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. = The product conforms to the EC Low Voltage Directive 2006/95/EC. Continuation Ⴇ 16 HELUWIND® WK 103k-Torsion UV-resistant, UL/CSA-Style 10269/2570 Single-/Multiconductor, 0,6/1kV Core identification JZ Part no. 704941 704942 704943 704944 704945 704946 704947 704948 704949 704950 704951 704952 704953 704954 704955 704956 704957 704958 704959 704960 704961 704962 704963 704964 704965 704966 704967 704968 704969 704970 704971 704972 704973 704974 704975 704976 704977 704978 704979 704980 704981 704982 704983 704984 704985 704986 704987 704988 704989 704990 No.cores x cross-sec. mmª 4 G 0,5 6 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 36 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 4G1 5G1 7G1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 21 G 1 25 G 1 32 G 1 36 G 1 40 G 1 41 G 1 50 G 1 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5 36 G 1,5 40 G 1,5 AWG-No. Outer Ø approx. mm 20 7,4 20 8,6 20 10,8 20 11,1 19 7,3 19 7,9 19 8,6 19 10,0 19 11,0 19 11,8 19 12,5 19 13,2 19 13,9 19 15,2 19 16,9 19 18,2 19 19,1 19 20,5 19 20,8 19 23,5 18 8,3 18 9,0 18 10,5 18 13,0 18 13,2 18 13,4 18 14,1 18 15,1 18 16,7 18 18,4 18 19,8 18 20,6 18 22,4 18 22,4 18 24,6 16 7,9 16 8,0 16 8,9 16 9,7 16 12,0 16 13,1 16 14,3 16 14,9 16 15,7 16 16,8 16 17,8 16 20,6 16 22,2 16 23,1 16 25,0 Core identification JZ Cop. weight kg/km 33,4 51,2 48,0 84,0 22,0 29,0 36,0 51,0 72,0 87,0 101,0 116,0 130,0 152,0 180,0 231,0 260,0 288,0 296,0 441,0 39,0 48,0 68,0 96,0 116,0 135,0 154,0 173,0 202,0 240,0 308,0 346,0 384,0 394,0 480,0 29,0 44,0 58,0 72,0 101,0 144,0 173,0 202,0 231,0 260,0 303,0 360,0 460,0 519,0 576,0 Weight approx. kg/km 99,0 121,0 165,0 208,0 77,0 100,0 120,0 170,0 200,0 220,0 238,0 271,0 310,0 380,0 490,0 560,0 620,0 729,0 729,0 990,0 100,0 110,0 140,0 220,0 240,0 280,0 310,0 360,0 410,0 500,0 590,0 700,0 800,0 810,0 980,0 75,0 110,0 131,0 165,0 210,0 270,0 360,0 420,0 450,0 510,0 590,0 700,0 900,0 980,0 1030,0 Part no. 704991 704992 704993 704994 704995 704996 704997 704998 705038 704999 705000 705001 705002 705003 705004 705005 705006 705007 705008 705009 705010 705011 705012 705013 705014 705016 705017 705018 707650 704940 No.cores x cross-sec. mmª 41 G 1,5 50 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 19 G 2,5 3G4 4G4 5G4 7G4 12 G 4 3G6 4G6 5G6 7G6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 AWG-No. Outer Ø approx. mm 16 25,0 16 27,7 14 8,9 14 9,7 14 10,9 14 14,4 14 15,8 14 16,3 14 21,0 12 10,8 12 12,0 12 13,6 12 15,9 12 19,6 10 13,1 10 14,6 10 16,3 10 19,6 8 17,4 8 20,1 8 23,5 6 20,7 6 25,4 4 25,2 4 28,2 2 31,4 2 35,4 1 36,7 1 41,2 2/0 7,1 Cop. weight kg/km 591,0 720,0 72,0 96,0 120,0 168,0 240,0 288,0 456,0 116,0 154,0 192,0 269,0 461,0 173,0 231,0 288,0 404,0 384,0 480,0 672,0 615,0 768,0 960,0 1200,0 1344,0 1680,0 1920,0 2400,0 29,0 Weight approx. kg/km 1050,0 1200,0 151,0 230,0 250,0 360,0 480,0 560,0 591,0 250,0 286,8 370,0 530,0 740,0 340,0 460,0 566,4 780,0 670,0 870,0 1150,0 1000,0 1250,0 1580,0 1900,0 2100,0 2600,0 2800,0 3200,0 86,0 No.cores x cross-sec. mmª 1 x 35 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 2 12,9 2/0 17,9 3/0 21,9 4/0 23,1 300 kcmil 27,2 350 kcmil 27,5 500 kcmil 31,2 600 kcmil 35,0 750 kcmil 39,3 Cop. weight kg/km 336,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 460,0 1580,0 1230,0 1540,0 1870,0 2284,0 2966,8 3730,0 4500,0 Part no. 705015 705019 705020 705021 705022 705023 705024 705025 705026 Dimensions and specifications may be changed without prior notice. 17 HELUWIND® WK 103k EMV D-Torsion shielded, UV-resistant, UL/CSA-Style 10269/2570 Single-/Multiconductor, 0,6/1kV Technical data Ⴠ Temperature range flexing -40 °C to +80 °C fixed installation -40 °C to +80 °C installation -40 °C to +80 °C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV, acc. to UL 1000V Ⴠ Test voltage 50 Hz 4000 V Ⴠ Minimum bending radius 10 x cable diameter (5 x for fixed installation) Ⴠ Torsion application +/-140° per 1 m Ⴠ Approvals UL-Style 10269 to 400mm Singleconductor UL-Style 2570 Multiconductor, cRUus* Ⴠ Flame test FT1, VW-1, IEC 60332-1 Cable structure Properties Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Special flexible insulation material for low temperatures Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 Ⴠ Multiconductors cabled Ⴠ EMV-shielded types have tinned copper wrapping Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 103k EMC was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. = The product conforms to the EC Low Voltage Directive 2006/95/EC. Continuation Ⴇ 18 HELUWIND® WK 103k EMV D-Torsion shielded, UV-resistant, UL/CSA-Style 10269/2570 Single-/Multiconductor, 0,6/1kV Core identification JZ Part no. 704880 704883 704886 704890 704891 704892 704893 704895 704896 704898 704897 704900 704903 704904 704906 704908 704909 704914 704915 704916 704918 704920 704922 704923 704924 704925 704926 704927 705037 704928 704929 704930 704931 704932 704933 704934 704935 704936 704937 704938 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 4 x 2 x 0,75 8 G 0,75 12 G 0,75 18 G 0,75 12 x 2 x 0,75 25 G 0,75 41 G 0,75 50 G 0,75 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 19 G 2,5 5G4 7G4 12 G 4 5G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 50 AWG-No. Outer Ø approx. mm 22 7,7 20 8,0 20 9,2 20 11,4 20 11,7 19 7,7 19 8,3 19 9,0 19 9,7 19 12,7 19 10,7 19 12,2 19 14,4 19 17,6 19 17,8 19 21,2 19 23,5 16 6,8 16 8,8 16 9,4 16 10,3 16 11,9 16 14,7 14 10,4 14 11,2 14 12,3 14 14,8 14 16,7 14 21,7 12 13,6 12 16,3 12 20,0 10 17,4 8 17,8 8 19,8 6 21,1 6 24,4 4 26,0 4 28,6 1 37,0 Cop. weight kg/km 32,0 37,8 53,6 73,0 88,4 43,2 52,6 63,0 82,8 91,0 93,0 126,9 179,0 223,0 256,0 370,8 441,0 44,0 68,1 87,9 104,0 140,8 226,8 104,4 132,8 161,1 223,1 350,6 561,0 237,4 325,0 532,1 341,0 445,6 550,2 692,2 854,4 1059,0 1327,0 2080,0 Weight approx. kg/km 91,0 105,0 130,0 170,0 220,0 97,0 122,0 145,0 200,0 211,0 220,0 257,5 400,0 520,0 552,0 795,0 900,0 86,0 133,0 159,0 195,0 247,0 410,0 210,0 264,0 288,0 411,0 560,0 638,0 382,0 582,0 806,0 640,0 727,0 935,0 1072,0 1330,0 1664,0 2014,0 3200,0 Part no. 78177 74006 78178 78179 78180 703328 704939 No.cores x cross-sec. mmª 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 2/0 19,8 3/0 21,2 4/0 25,0 300 kcmil 28,4 350 kcmil 30,1 500 kcmil 32,5 600 kcmil 39,0 Cop. weight kg/km 739,0 959,0 1250,0 1740,0 1904,0 2451,0 3027,0 Weight approx. kg/km 950,0 1285,8 1644,2 2000,0 2450,0 2953,3 3920,0 Cop. weight kg/km 27,0 39,0 46,0 35,0 47,0 39,0 37,8 53,6 42,0 69,2 54,0 91,0 126,9 170,0 223,0 294,0 56,0 82,0 106,0 150,0 90,0 120,0 150,0 Weight approx. kg/km 90,0 115,0 130,0 110,0 130,0 115,0 105,0 130,0 150,0 190,0 130,0 211,0 257,5 410,0 520,0 610,0 110,0 150,0 210,0 280,0 180,0 235,0 210,0 Core identification DIN 47100 Part no. 704877 704878 704879 704881 704882 704884 704885 704887 704889 704888 704894 704899 704901 704902 704905 704907 704910 704911 704912 704913 704917 704919 704921 No.cores x cross-sec. mmª 2 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 2 x 2 x 0,34 4 x 2 x 0,34 2 x 2 x 0,5 4 x 0,5 6 x 0,5 8 x 0,5 4 x 2 x 0,5 2 x 2 x 0,75 4 x 2 x 0,75 12 x 0,75 8 x 2 x 0,75 12 x 2 x 0,75 32 x 0,75 4x1 6x1 8x1 12 x 1 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 AWG-No. Outer Ø approx. mm 24 8,9 24 9,9 24 11,1 22 9,6 22 11,0 20 9,8 20 8,0 20 9,2 20 11,3 20 11,5 19 10,4 19 12,7 19 12,2 19 17,1 19 17,6 19 18,8 18 8,7 18 10,2 18 11,7 18 13,3 16 12,1 16 14,0 16 14,6 Dimensions and specifications may be changed without prior notice. 19 HELUWIND® WK 135-Torsion Offshore, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Technical data Ⴠ Temperature range flexing -40°C to +90°C fixed installation -40°C to +90°C acc. UL to +80°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV acc. to UL 1000V Ⴠ Test voltage 50 Hz: conductor/conductor 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-150° per 1m Ⴠ Approvals Singleconductor UL-Style 10553 Multiconductor UL-Style 20234 cRUus Ⴠ Flame test FT1, IEC 60332-3-24 UL 758, Cable flame test Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil acc. to oil res II Ⴠ WTTC in preparation Cable structure Properties Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Insulation special compound Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 or VDE 0293 HD 308 Ⴠ Multiconductors cabled Ⴠ Jacket special compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free extremely abrasion-resistant low adhesion high flame retardant torsion testet suitable for Offshore extremely oil resistant UV-resistant recyclable multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 135 was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. Due to the extremely resistant jacket and the absence of halogen, this cable is ideally suited for use in offshore wind turbines. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. Advantages of the WK 135-T over the H07BN4-F: Ⴠ Burning behavior in accordance with IEC 60332-3-24 Ⴠ Higher abrasion resistance Ⴠ Recyclable = The product conforms to the EC Low Voltage Directive 2006/95/EC Continuation Ⴇ 20 HELUWIND® WK 135-Torsion Offshore, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Core identification JZ Part no. 703668 703669 703671 703289 703673 703291 703292 703293 703294 704699 703295 704700 704701 704702 704703 703296 704704 704705 704706 704038 704707 704708 704709 704710 704711 704712 704713 704714 704715 704716 704717 704718 704719 704720 704721 704722 703298 703299 703300 703301 704723 703302 704724 704725 704726 704727 704728 704729 704730 704731 704732 704733 703303 703304 703305 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 36 G 0,75 40 G 0,75 50 G 0,75 4G1 5G1 7G1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 21 G 1 25 G 1 32 G 1 36 G 1 40 G 1 41 G 1 50 G 1 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5 36 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 AWG-No. Outer Ø approx. mm 22 7,1 20 7,4 20 8,6 20 10,8 20 11,1 19 7,3 19 7,9 19 8,6 19 10,0 19 11,0 19 11,8 19 12,5 19 13,2 19 13,9 19 15,2 19 16,9 19 18,2 19 19,1 19 20,5 19 23,5 18 8,3 18 9,0 18 10,5 18 13,0 18 13,2 18 13,4 18 14,1 18 15,1 18 16,7 18 18,4 18 19,8 18 20,6 18 22,4 18 22,4 18 24,6 16 7,9 16 8,4 16 8,9 16 9,9 16 12,0 16 13,1 16 14,3 16 14,9 16 15,7 16 16,8 16 17,8 16 20,6 16 22,2 16 23,1 16 25,0 16 25,0 16 27,7 14 9,3 14 10,1 14 11,1 Core identification JZ Cop. weight kg/km 29,0 34,0 49,0 48,0 84,0 22,0 29,0 36,0 51,0 72,0 87,0 101,0 116,0 130,0 152,0 180,0 231,0 260,0 288,0 441,0 39,0 48,0 68,0 96,0 116,0 135,0 154,0 173,0 202,0 240,0 308,0 346,0 384,0 394,0 480,0 29,0 44,0 58,0 72,0 101,0 144,0 173,0 202,0 231,0 260,0 303,0 360,0 460,0 519,0 576,0 591,0 720,0 72,0 96,0 120,0 Weight approx. kg/km 88,0 98,0 122,0 165,0 208,0 77,0 100,0 120,0 170,0 200,0 220,0 238,0 271,0 310,0 380,0 490,0 560,0 620,0 729,0 998,2 100,0 110,0 140,0 220,0 240,0 280,0 310,0 360,0 410,0 500,0 590,0 700,0 800,0 810,0 980,0 75,0 112,7 137,5 164,6 210,0 270,0 360,0 420,0 450,0 510,0 590,0 700,0 900,0 980,0 1030,0 1050,0 1200,0 151,4 189,3 227,6 Part no. 703306 704734 703307 705046 704735 704736 703308 703309 703310 704737 704738 704471 704739 703311 703312 704740 703313 703314 703315 703316 704742 704743 704744 707651 705108 No.cores x cross-sec. mmª 7 G 2,5 10 G 2,5 12 G 2,5 19 G 2,5 3G4 4G4 5G4 7G4 12 G 4 3G6 4G6 5G6 7G6 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 3 G 70 4 G 95 AWG-No. Outer Ø approx. mm 14 14,4 14 15,8 14 16,3 14 21,0 12 10,8 12 11,8 12 13,2 12 15,9 12 19,6 10 12,5 10 14,6 10 16,3 10 19,6 8 17,4 8 19,4 8 23,5 6 23,2 6 25,8 4 26,2 4 29,7 2 30,6 2 34,5 1 35,5 2/0 36,8 3/0 26,2 Cop. weight kg/km 168,0 240,0 288,0 456,0 116,0 154,0 192,0 269,0 461,0 173,0 231,0 288,0 404,0 384,0 480,0 672,0 615,0 768,0 960,0 1200,0 1344,0 1680,0 1920,0 2016,0 960,0 Weight approx. kg/km 360,0 480,0 527,0 591,0 217,9 0,0 332,9 530,0 740,0 327,9 460,0 538,6 780,0 670,0 885,6 1150,0 1100,0 1382,1 1594,2 1990,0 2261,3 2727,4 3248,0 2518,0 1650,0 No.cores x cross-sec. mmª 1 x 25 1 x 35 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 4 11,4 2 13,4 2/0 18,2 3/0 21,9 4/0 21,3 300 kcmil 24,7 350 kcmil 26,1 500 kcmil 30,2 600 kcmil 32,8 750 kcmil 39,3 Cop. weight kg/km 240,0 336,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 476,0 454,0 894,1 1222,0 1314,0 1814,2 2186,5 2810,5 3517,3 4500,0 Part no. 707129 704741 703317 703318 703319 703320 703321 703322 703323 704745 Core identification VDE 0293 HD 308 Part no. 707454 707456 707463 707455 707464 707457 708436 708687 No.cores x cross-sec. mmª 4 G 2,5 5G6 4 G 25 4 G 35 5 G 35 5 G 70 4 G 95 5 G 95 AWG-No. Outer Ø approx. mm 14 10,1 10 16,3 4 26,2 2 30,6 2 34,5 2/0 45,7 3/0 45,4 3/0 51,0 Cop. weight kg/km 96,0 288,0 960,0 1344,0 1680,0 3360,0 3648,0 4560,0 Weight approx. kg/km 185,0 540,0 1650,0 2100,0 2700,0 5414,0 5300,0 6770,0 Dimensions and specifications may be changed without prior notice. 21 HELUWIND® WK 135 EMV D-Torsion Offshore, shielded, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Technical data Cable structure Properties Ⴠ Temperature range flexing -40°C to +90°C fixed installation -40°C to +90°C acc. UL to +80°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV acc. to UL 1000V Ⴠ Test voltage 50 Hz: conductor/conductor 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-150° per 1m Ⴠ Approvals Singleconductor UL-Style 10553 Multiconductor UL-Style 20234 cRUus Ⴠ Flame test FT1, IEC 60332-3-24 UL 758, Cable flame test Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil acc. to oil res II Ⴠ WTTC in preparation Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Insulation special compound Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 or VDE 0293 HD 308 Ⴠ Multiconductors cabled Ⴠ EMV-shielded types have tinned copper wrapping Ⴠ Jacket special compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free extremely abrasion-resistant low adhesion high flame retardant torsion testet suitable for Offshore extremely oil resistant UV-resistant recyclable multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 135 EMC was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. Due to the extremely resistant jacket and the absence of halogen, this cable is ideally suited for use in offshore wind turbines. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. Advantages of the WK 135-T over the H07BN4-F: Ⴠ Burning behavior in accordance with IEC 60332-3-24 Ⴠ Higher abrasion resistance Ⴠ Recyclable = The product conforms to the EC Low Voltage Directive 2006/95/EC Continuation Ⴇ 22 HELUWIND® WK 135 EMV D-Torsion Offshore, shielded, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Core identification JZ Part no. 703285 703286 703288 703287 703672 703290 703674 703675 703676 703677 703678 704685 703679 703680 704039 703681 703682 707006 704167 703684 703685 703686 703687 703688 703689 703690 703691 703692 703693 705045 703694 703695 703696 704697 703697 703698 703699 703700 703701 703702 704698 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 8 G 0,75 4 x 2 x 0,75 12 G 0,75 18 G 0,75 12 x 2 x 0,75 25 G 0,75 41 G 0,75 25 G 1 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 19 G 2,5 5G4 7G4 12 G 4 5G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 50 AWG-No. Outer Ø approx. mm 22 7,7 20 8,0 20 9,2 20 11,5 20 11,4 20 11,7 19 7,7 19 8,3 19 9,0 19 10,2 19 10,7 19 12,7 19 12,2 19 14,5 19 17,6 19 17,3 19 21,2 18 19,0 16 6,8 16 8,8 16 9,4 16 10,3 16 11,9 16 14,7 14 10,4 14 10,6 14 12,3 14 14,8 14 16,7 14 21,7 12 13,4 12 16,3 12 20,0 10 17,4 8 17,8 8 19,8 6 23,6 6 26,2 4 26,7 4 30,1 1 36,0 Cop. weight kg/km 32,0 36,5 53,6 69,2 73,0 88,4 43,2 52,6 63,0 82,8 93,0 91,0 126,9 179,0 223,0 238,3 358,0 304,0 44,0 68,1 87,9 104,4 140,8 226,8 104,4 132,7 161,0 223,1 350,6 561,0 227,0 325,0 532,1 341,0 445,6 550,2 696,5 863,1 1059,4 1327,5 2070,0 Weight approx. kg/km 91,0 100,9 130,0 190,0 170,0 220,0 97,0 122,0 145,0 177,7 220,0 220,0 257,5 358,6 513,2 560,0 805,8 593,0 85,1 133,0 159,0 195,0 248,5 410,0 210,0 216,1 253,4 347,5 560,0 638,0 361,2 582,0 806,0 640,0 727,0 935,0 1176,0 1428,0 1671,6 2108,0 3150,0 Part no. 703703 703704 703705 703706 703707 703708 703804 No.cores x cross-sec. mmª 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 2/0 19,6 3/0 22,3 4/0 24,7 300 kcmil 25,3 350 kcmil 29,8 500 kcmil 32,7 600 kcmil 39,3 Cop. weight kg/km 741,1 993,0 1241,6 1548,0 1900,2 2444,4 3300,0 Weight approx. kg/km 994,0 1305,0 1603,0 1924,1 2415,0 3030,0 3785,7 Cop. weight kg/km 27,0 39,0 46,0 35,0 47,0 39,0 37,8 53,6 42,0 54,0 78,0 91,0 126,9 170,0 223,0 294,0 56,0 82,0 106,0 150,0 90,0 120,0 150,0 Weight approx. kg/km 90,0 115,0 130,0 110,0 130,0 115,0 105,0 130,5 150,0 130,0 188,0 218,1 257,5 410,0 520,0 610,0 110,0 150,0 210,0 280,0 180,0 240,3 210,0 Core identification DIN 47100 Part no. 704675 704676 704677 704678 704679 704680 704681 704682 704683 704684 707638 704040 704686 704687 704688 704689 704690 704691 704692 704693 704694 704695 704696 No.cores x cross-sec. mmª 2 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 2 x 2 x 0,34 4 x 2 x 0,34 4 x 0,5 4 x 0,5 6 x 0,5 4 x 2 x 0,5 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 12 x 0,75 8 x 2 x 0,75 12 x 2 x 0,75 32 x 0,75 4x1 6x1 8x1 12 x 1 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 AWG-No. Outer Ø approx. mm 24 8,9 24 9,9 24 11,1 22 9,6 22 11,0 20 9,8 20 8,0 20 9,2 20 11,3 19 10,4 19 11,4 19 12,7 19 12,2 19 17,1 19 17,6 19 18,8 18 8,7 18 10,2 18 11,7 18 13,3 16 12,1 16 12,8 16 14,6 Dimensions and specifications may be changed without prior notice. 23 HELUWIND® WK 137-Torsion FT4 Offshore, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Technical data Cable structure Properties Ⴠ Temperature range flexing -40°C to +90°C fixed installation -40°C to +90°C acc. UL to +80°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV acc. to UL 1000V Ⴠ Test voltage 50 Hz: conductor/conductor 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-150° per 1m Ⴠ Approvals Singleconductor UL-Style 10553 Multiconductor UL-Style 20234 cRUus Ⴠ Flame test FT 4 IEC 60332-3-24 UL 758, Cable flame test Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil acc. to oil res II Ⴠ WTTC in preparation Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Insulation special compound Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 Ⴠ Multiconductors cabled Ⴠ Jacket special compound SSH Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free extremely abrasion-resistant low adhesion high flame retardant torsion testet suitable for Offshore extremely oil resistant UV-resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 137 was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. This cable also satisfies the high requirements of the CSA FT4 flame test and is ideally suited for use in offshore wind turbines thanks to its extremely resistant jacket and the absence of halogen. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. Advantages of the WK 137-T FT4 over the H07BN4-F: Ⴠ Burning behavior in accordance with IEC 60332-3-24 and FT4 Ⴠ Higher abrasion resistance = The product conforms to the EC Low Voltage Directive 2006/95/EC Continuation Ⴇ 24 HELUWIND® WK 137-Torsion FT4 Offshore, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Core identification JZ Part no. 705741 705742 705743 705744 705745 705719 705746 705747 705748 705749 705720 705721 705722 705723 705724 705725 705726 705727 705750 705751 705752 705753 705754 705728 705729 705755 705730 705756 No.cores x cross-sec. mmª 3 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 3G1 5G1 7G1 12 G 1 18 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 3 G 2,5 5 G 2,5 7 G 2,5 3G4 5G4 7G4 3G6 4G6 5G6 7G6 4 G 10 5 G 10 AWG-No. Outer Ø approx. mm 19 7,1 19 8,6 19 10,0 19 11,8 19 13,9 18 7,8 18 9,0 18 10,5 18 13,2 18 15,1 16 8,4 16 9,1 16 9,9 16 11,5 16 14,3 16 16,8 14 9,3 14 11,1 14 14,4 12 10,8 12 13,6 12 15,9 10 13,1 10 14,6 10 16,3 10 19,6 8 17,4 8 20,9 Core identification JZ Cop. weight kg/km 22,0 36,0 51,0 87,0 130,0 49,0 48,0 68,0 116,0 173,0 44,0 58,0 72,0 101,0 173,0 260,0 72,0 120,0 168,0 116,0 237,4 269,0 173,0 231,0 288,0 404,0 384,0 480,0 Weight approx. kg/km 88,0 122,0 170,0 220,0 310,0 133,0 110,0 140,0 240,0 360,0 113,5 139,8 166,5 235,2 360,0 524,6 151,4 227,6 360,0 222,0 382,0 530,0 340,0 460,0 508,6 780,0 670,0 893,6 Part no. 705757 705731 705732 705758 705759 705733 No.cores x cross-sec. mmª 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 AWG-No. Outer Ø approx. mm 6 20,7 6 25,8 4 26,2 4 28,2 2 31,0 2 34,7 Cop. weight kg/km 615,0 768,0 960,0 1200,0 1344,0 1680,0 Weight approx. kg/km 1000,0 1390,0 1556,6 1900,0 2234,6 2747,3 No.cores x cross-sec. mmª 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 4 11,4 2 13,4 1 15,6 2/0 18,2 3/0 21,9 4/0 22,9 300 kcmil 24,7 350 kcmil 26,1 500 kcmil 30,2 600 kcmil 32,8 750 kcmil 39,3 Cop. weight kg/km 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 454,0 476,0 630,0 894,0 1222,0 1314,0 1814,0 2186,0 2810,0 3518,0 4500,0 Part no. 708974 708975 708976 708977 708978 708979 708980 708981 708982 708983 708984 Dimensions and specifications may be changed without prior notice. 25 HELUWIND® WK 137 EMV D-Torsion FT4 Offshore, shielded, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Technical data Cable structure Properties Ⴠ Temperature range flexing -40°C to +90°C fixed installation -40°C to +90°C acc. UL to +80°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV acc. to UL 1000V Ⴠ Test voltage 50 Hz: conductor/conductor 4000 V Ⴠ Minimum bending radius 8 x cable diameter (4 x for fixed installation) Ⴠ Torsion application +/-150° per 1m Ⴠ Approvals Singleconductor UL-Style 10553 Multiconductor UL-Style 20234 cRUus Ⴠ Flame test FT 4 IEC 60332-3-24 UL 758, Cable flame test Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil acc. to oil res II Ⴠ WTTC in preparation Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Insulation special compound Ⴠ Core identification JZ: black with white numbers + Gn/Yl ground or color code DIN 47100 Ⴠ Multiconductors cabled Ⴠ EMV-shielded types have tinned copper wrapping Ⴠ Jacket special compound SSH Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free extremely abrasion-resistant low adhesion high flame retardant torsion testet suitable for Offshore extremely oil resistant UV-resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The WK 137 EMC was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The cable is designed for a voltage level for 0.6/1kV for all dimensions, whereby individual cables can also be routed in parallel for standard conformity according to UL. A spatial separation of the cable routes is no longer necessary. This cable also satisfies the high requirements of the CSA FT4 flame test and is ideally suited for use in offshore wind turbines thanks to its extremely resistant jacket and the absence of halogen. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. Advantages of the WK 137-T over the H07BN4-F: Ⴠ Burning behavior in accordance with IEC 60332-3-24 and FT4 Ⴠ Higher abrasion resistance = The product conforms to the EC Low Voltage Directive 2006/95/EC Continuation Ⴇ 26 HELUWIND® WK 137 EMV D-Torsion FT4 Offshore, shielded, UV-resistant, UL/CSA-Style 10553/20234 Single-/Multiconductor, 0,6/1kV, 90°C (80°C acc. UL) Core identification JZ Part no. 706461 706462 706463 706464 706465 706466 706467 706468 706469 706470 706471 706472 706473 706474 706475 706476 706477 706478 706479 706480 706481 706482 706483 706484 706485 706486 706488 706487 706489 706490 706491 706492 706493 706494 706495 706496 706497 706498 706499 706500 706501 No.cores x cross-sec. mmª 4 G 0,34 4 G 0,5 6 G 0,5 4 x 2 x 0,5 10 G 0,5 12 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 4 x 2 x 0,75 8 G 0,75 12 G 0,75 18 G 0,75 12 x 2 x 0,75 25 G 0,75 41 G 0,75 50 G 0,75 2 G 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 3 G 2,5 4 G 2,5 7 G 2,5 12 G 2,5 12 G 2,5 19 G 2,5 5G4 7G4 12 G 4 3G6 5G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 5 G 25 AWG-No. Outer Ø approx. mm 22 7,7 20 8,0 20 9,2 20 11,5 20 11,4 20 11,7 19 7,1 19 7,8 19 9,0 19 10,2 19 12,7 19 10,7 19 12,2 19 14,5 19 17,6 19 17,3 19 21,2 19 23,5 16 6,8 16 8,8 16 9,4 16 10,3 16 11,9 16 14,7 14 9,8 14 10,5 14 13,5 14 12,3 14 16,7 14 21,7 12 13,6 12 16,3 12 20,0 10 12,9 10 17,4 8 17,8 8 21,8 6 23,6 6 26,2 4 26,9 4 30,1 Core identification DIN 47100 Cop. weight kg/km 32,0 37,8 53,6 69,2 73,0 88,4 43,2 52,6 63,0 82,8 91,0 93,0 126,9 179,0 223,0 238,3 370,8 441,0 44,0 68,0 87,8 104,4 140,8 226,8 104,4 132,7 223,1 161,0 350,6 561,0 237,4 325,0 532,1 203,3 341,0 445,6 550,2 696,5 885,0 1059,4 1327,4 Weight approx. kg/km 91,0 105,0 130,0 190,0 170,0 220,0 97,0 122,0 145,0 200,0 220,0 220,0 257,5 400,0 520,0 544,0 795,0 900,0 86,0 133,0 159,0 195,0 247,0 410,0 210,0 264,0 411,0 288,0 560,0 638,0 382,0 582,0 806,0 436,0 640,0 727,0 935,0 1176,0 1428,0 1742,0 2108,0 Part no. 706510 706511 706512 706513 706514 706515 706516 706517 706518 706519 706520 706521 706522 706523 706524 706525 706526 706527 706528 706529 706530 No.cores x cross-sec. mmª 2 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 2 x 2 x 0,34 4 x 2 x 0,34 2 x 2 x 0,5 4 x 0,5 6 x 0,5 4 x 2 x 0,5 2 x 2 x 0,75 4 x 2 x 0,75 12 x 0,75 8 x 2 x 0,75 12 x 2 x 0,75 32 x 0,75 4x1 6x1 8x1 12 x 1 2 x 2 x 1,5 3 x 2 x 1,5 AWG-No. Outer Ø approx. mm 24 8,9 24 9,9 24 11,1 22 9,6 22 11,0 20 9,8 20 8,0 20 9,2 20 11,3 19 10,4 19 12,7 19 12,2 19 17,1 19 17,6 19 18,8 18 8,7 18 10,2 18 11,7 18 13,3 16 12,1 16 14,0 Cop. weight kg/km 27,0 39,0 46,0 35,0 47,0 39,0 37,8 53,6 69,5 54,0 91,0 126,9 170,0 223,0 294,0 56,0 82,0 106,0 150,0 90,0 120,0 Weight approx. kg/km 90,0 115,0 130,0 110,0 130,0 115,0 105,0 130,0 150,0 130,0 220,0 257,5 410,0 520,0 610,0 110,0 150,0 210,0 280,0 180,0 235,0 No.cores x cross-sec. mmª 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 2/0 19,6 3/0 22,3 4/0 24,7 300 kcmil 25,3 350 kcmil 29,8 500 kcmil 32,7 600 kcmil 34,0 Cop. weight kg/km 741,1 993,0 1241,6 1548,0 1900,2 2444,4 3300,0 Weight approx. kg/km 994,0 1305,0 1603,0 1970,0 2415,0 3030,0 4310,0 Part no. 706503 706504 706505 706506 706507 706508 706509 Dimensions and specifications may be changed without prior notice. 27 HELUWIND® WK Brandmeldekabel-Torsion halogen free, FT1 Technical data Ⴠ Temperature range: flexing -40°C to +80°C fixed installation -50°C to +90°C Ⴠ Nominal voltage: 300/500V Ⴠ Test voltage: conductor/conductor 1500V conductor/shield 800V Ⴠ Minimum bending radius: 10 x cable diameter Ⴠ Torsion application: 3 x 360° on 5m (= 216° je m) Ⴠ Approvals: IEC 60332-1, test type B acc. to VDE 0472 Part 804, Ⴠ Flame test FT1 Cable structure Properties Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Special Polyester insulation Ⴠ Core identification (OZ) black with numbers 1-_ Ⴠ Multiconductors cabled Ⴠ EMV-shielded types have tinned copper wrapping Ⴠ Jacket special polyurethane compound low adhesion Ⴠ Jacket color red RAL 3000 Ⴠ very good oil and petrol-resistance acc. to DIN VDE 0250 and 0472 Ⴠ good resistance to acids, alkalis and solvents Application This fire alarm cable was specially developed for torsional use in the loop for wind turbines. We supply leading wind turbine manufacturers with our cables. = The product conforms to the EC Low Voltage Directive 2006/95/EC Part no. 702485 No.cores x cross-sec. mm² 4 x 0,75 AWG-No. Outer Ø approx. mm 6,6 Cop. weight kg/km 49,0 Weight approx. kg/km 82,0 Dimensions and specifications may be changed without prior notice. 28 Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. HELUWIND® WK 101 H halogen-free Technical data Cable structure Properties Ⴠ Temperature range flexing -40°C to +90°C fixed installation -50°C to +100°C acc. UL to +80°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. to VDE U0/U 0,6/1kV Ⴠ Test voltage 50 Hz: 4000 V Ⴠ Minimum bending radius 7,5 x cable diameter (4 x for fixed installation) Ⴠ Halogen free IEC 60754-1 Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Seperarting foil wrap Ⴠ Insulation special compound black Ⴠ Jacket special compound Ⴠ Jacket color black Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free abrasion-resistant extremely oil resistant UV and ozone resistant recyclable multi climate application Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. A torsional version for loop application is available on request. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application The HELUWIND WK series of cables were specifically designed for use in wind turbines. We supply the leading wind turbines manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG Part no. 707522 707523 707524 707525 707526 707527 No.cores x cross-sec. mm² 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 AWG-No. Outer Ø approx. mm 9,7 11,2 13,6 15,6 16,2 21,9 Cop. weight kg/km 154,0 240,0 336,0 480,0 672,0 912,0 Weight approx. kg/km 240,0 287,7 394,4 590,0 757,7 1230,0 Part no. 707528 707529 707494 707495 707530 707531 No.cores x cross-sec. mm² 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 20,2 22,8 26,7 30,5 34,9 40,1 Cop. weight kg/km 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 1295,7 1679,7 2009,9 2900,0 3490,1 4430,0 Dimensions and specifications may be changed without prior notice. 29 HELUWIND® WK H07BN4-F WIND-Torsion UV-resistant, 750V, +90°C Technical data Cable structure Properties Ⴠ Temperature range: Ambient temperature -45°C to +90°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage: 450/750V Ⴠ Test voltage: 3000V Ⴠ Min. bending radius: 6 x cable diameter Ⴠ Torsion application: +/-150° per 1m Ⴠ Special bare copper conductors, fine stranded according to IEC 60228 Ⴠ Insulation Special EPR compound black Ⴠ Jacket Special EPR compound Ⴠ color black Ⴠ UV-resistant Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The Heluwind WK H07BN4-F Wind-Torsion cable is the special version for torsional applications in wind turbines. We supply leading wind turbine manufacturers with our cables. = The product conforms to the EC Low Voltage Directive 2006/95/EC Part no. 703402 703403 703404 703390 703391 703392 703393 No.cores x cross-sec. mm² 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 AWG-No. Outer Ø approx. mm 13,1 14,6 17,1 19,2 22,0 24,4 28,0 Cop. weight kg/km 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 Weight approx. kg/km 516,0 670,0 840,0 1112,0 1520,0 1880,0 2513,0 Dimensions and specifications may be changed without prior notice. 30 Part no. 703394 703395 703396 703397 703398 703399 No.cores x cross-sec. mm² 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630 AWG-No. Outer Ø approx. mm 30,0 34,0 36,1 41,5 46,0 54,0 Cop. weight kg/km 1776,0 2304,0 2880,0 3840,0 4800,0 6048,0 Weight approx. kg/km 2272,0 3534,0 4020,0 5640,0 6000,0 6900,0 HELUWIND® WK THERMFLEX 145 halogen free, UV-resistant, +145°C Technical data Ⴠ Temperature range flexing -20°C to +120°C fixed installation -55°C to +145°C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius flexing 12,5 x cable diameter fixed installation 4 x cable diameter Ⴠ Flame test IEC 60332-3-24 Cat. C Cable structure Properties Ⴠ Tinned copper conductors, fine stranded according to IEC 60228 cl. 5 Ⴠ Insulation special polyolefin-copolymer, halogen-free, flame retardant Ⴠ Jacket color black Ⴠ Halogen-free, no release of corrosive or toxic gases Ⴠ Reduced propagation of fire Ⴠ Minimal smoke generation Ⴠ Good abrasion-resistance Ⴠ Good oil and weathering resistance Ⴠ Resistant to UV radiation and ozone Ⴠ Thermal class B Ⴠ easy to assemble Ⴠ The materials used are silicone and cadmium-free and free of substances harmful to paint adhesion Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Highest permissible Voltage ವ DC: Conductor/Conductor 1,8kV Conductor/Earth 0,9kV ವ AC: Conductor/Earth 0,7kV ವ Three phase: Conductor/Conductor 1,2kV Application This special cable can be used, for example, as a generator connection cable in wind turbines. Additional areas of use: Ⴠ Temperature class B (130°C) connection cable for motors, transformers, relays, coils, magnets, etc. Ⴠ Power train connections in the automotive industry Ⴠ Halogen-free wiring of switch cabinets and control cabinets Ⴠ Connection cable for heating equipment Ⴠ Supply cable for high-output lamps for industry, sporting facilities and roads = The product conforms to the EC Low Voltage Directive 2006/95/EC Part no. 75486 75487 75488 75489 75490 75491 75492 No.cores x cross-sec. mm² 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 AWG-No. Outer Ø approx. mm 5,4 6,8 8,5 10,3 11,8 13,9 16,0 Cop. weight kg/km 58,0 96,0 154,0 240,0 336,0 480,0 672,0 Weight approx. kg/km 70,0 119,0 180,0 270,0 373,0 528,0 728,0 Part no. 75493 75494 75495 71437 75496 706557 706558 No.cores x cross-sec. mm² 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 18,5 20,5 22,1 24,8 27,7 37,8 38,7 Cop. weight kg/km 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 966,0 1230,0 1530,0 2106,3 2583,8 3910,0 4870,0 Dimensions and specifications may be changed without prior notice. 31 HELUWIND® WK 300w-Torsion 1,8/3kV UV-resistant, direct burial Technical data Cable structure Properties Ⴠ Temperatur range flexing -35°C to +90°C fixed installation -40°C to +90°C installation -20°C to +90°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage according VDE U0/U 1,8/3kV Ⴠ Test voltage 50 Hz: 9000 V Ⴠ Minimum bending radius 10 x cable diameter (5 x for fixed installation) Ⴠ Torsion application +/-100° per 1m for unshielded version Ⴠ Flame test FT1, VW-1, IEC 60332-1 flame retardant and self-extinguishing Ⴠ Special bare copper conductor, fine stranded according to IEC 60228 Ⴠ Special heat-resistant insulation black Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble also for direct burial Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The WK 300w was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. An additional feature is the high voltage level of 1.8/3kV. The WK300w is also designed for flexible routing through empty conduit and underground installation. It can be used, for example, in the power cabling of inverter cabinets to external transformer stations. With a circuit temperature of +90° degrees Celsius, a high current-carrying capacity is possible. Part no. 706432 706399 706400 706401 706402 No.cores x cross-sec. mm² 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 AWG-No. Outer Ø approx. mm 14,8 16,6 19,5 23,9 24,8 Cop. weight kg/km 336,0 480,0 672,0 912,0 1152,0 Weight approx. kg/km 500,0 660,0 920,0 1300,0 1600,0 Dimensions and specifications may be changed without prior notice. 32 Part no. 706403 706404 706405 706406 706407 No.cores x cross-sec. mm² 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 25,9 28,7 31,2 32,0 39,2 Cop. weight kg/km 1440,0 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 1990,0 2430,0 2877,9 3960,0 4800,0 HELUWIND® WK 303w-Torsion 1,8/3kV, UL 2kV UV-resistant, direct burial Technical data Ⴠ Temperatur range flexing -35°C to +90°C fixed installation -40°C to +90°C installation -20°C to +90°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. VDE U0/U 1,8/3kV acc. UL 2000V Ⴠ Test voltage 50 Hz: 9000 V Ⴠ Minimum bending radius 10 x cable diameter (5 x for fixed installation) Ⴠ Torsion application +/-100° per 1m for unshielded version Ⴠ Flame test IEC 60332-1, FT2 Cable structure Properties Ⴠ Special bare copper conductor, fine stranded according to IEC 60228 Ⴠ Special heat-resistant insulation black Ⴠ Jacket special heat-resistant compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV-resistant multi-climate operation torsion tested flame-retardant oil-resistant recyclable easy to assemble also for direct burial Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The HELUWIND® WK 303 series was specifically designed for wind power applications.We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 73/23EWG bzw. 93/68EWG. Part no. 708874 708875 No.cores x cross-sec. mm² 1 x 150 1 x 185 AWG-No. Outer Ø approx. mm 300 kcmil 27,1 350 kcmil 29,2 Cop. weight kg/km 1440,0 1776,0 Weight approx. kg/km 1820,0 2360,0 Part no. 708876 708877 No.cores x cross-sec. mm² 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 500 kcmil 32,0 600 kcmil 34,2 Cop. weight kg/km 2304,0 2880,0 Weight approx. kg/km 3170,0 3820,0 Dimensions and specifications may be changed without prior notice. 33 HELUWIND® WK 305-Torsion 1,8/3kV UV-resistant, Offshore Technical data Cable structure Properties Ⴠ Temperature range flexing -40 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage to VDE U0/U 1,8/3kV Ⴠ Test voltage 50 Hz 9000 V Ⴠ Minimum bending radius 10 x cable diameter (5 x for fixed installation) Ⴠ Torsion application +/-100° per 1m Ⴠ Flame test IEC 60332-3, FT2 Ⴠ Halogen free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil test acc. to oil res II Ⴠ Special bare copper conductor, fine stranded according to IEC 60228 Ⴠ Special insulation black Ⴠ Jacket SSH compound low adhesion Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen free extremely abrasion resistant low adhesion high flame retardant torsion testet suitable for offshore extremely oil resistant UV resistant recyclable Multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The WK 305 was designed for flexible use, especially to accommodate the torsional stress in the cable loop of a wind turbine. The WK series was successfully tested with over 18,000 torsion cycles and thus offers optimal functional safety well beyond the service life of the wind turbine. An additional feature is the high voltage level of 1.8/3kV. The WK 305 is used instead of the WK 300 when the absence of halogen is necessary. Part no. 706452 706453 706454 706455 706456 No.cores x cross-sec. mm² 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 AWG-No. Outer Ø approx. mm 15,0 20,0 23,8 26,3 29,2 Cop. weight kg/km 480,0 672,0 912,0 1152,0 1440,0 Weight approx. kg/km 660,0 920,0 1300,0 1600,0 1990,0 Dimensions and specifications may be changed without prior notice. 34 Part no. 706457 706458 706459 706460 No.cores x cross-sec. mm² 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 31,4 34,4 36,9 41,5 Cop. weight kg/km 1776,0 2304,0 2880,0 3840,0 Weight approx. kg/km 2430,0 3280,0 3960,0 4800,0 HELUWIND® WK 335-Torsion 2,0/3,3kV UL 2kV UV-resistant, Offshore Technical data Ⴠ Temperatur range flexing -40°C to +90°C fixed installation -40°C to +90°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage acc. VDE U0/U 2,0/3,3kV, acc. UL 2000V Ⴠ Test voltage 50 Hz: 9000 V Ⴠ Minimum bending radius 10 x cable diameter (5 x for fixed installation) Ⴠ Torsion application +/-100° per 1m Ⴠ Flame test IEC 60332-3, FT2 Ⴠ Halogen-free IEC 60754-1 Ⴠ Smoke density IEC 61034-1+2 Ⴠ Oil test acc. to oil res II Cable structure Properties Ⴠ Special bare copper conductor, fine stranded according to IEC 60228 Ⴠ Special insulation black Ⴠ Jacket SSH compound low adhesion Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen-free global application extremely abrasion resistant low adhesion high flame retardant torsion testet suitable for Offshore extremely oil resistant UV resistant recyclable Multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The HELUWIND® WK 335 series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables. Part no. 708340 708341 708342 No.cores x cross-sec. mm² 1 x 120 1 x 150 1 x 185 AWG-No. Outer Ø approx. mm 4/0 26,3 300 kcmil 27,5 350 kcmil 29,6 Cop. weight kg/km 1260,0 1540,0 1876,0 Weight approx. kg/km 1810,0 1920,0 2460,0 Part no. 708343 708344 No.cores x cross-sec. mm² 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 500 kcmil 32,4 600 kcmil 34,6 Cop. weight kg/km 2404,0 2980,0 Weight approx. kg/km 3270,0 3920,0 Dimensions and specifications may be changed without prior notice. 35 HELUWIND® WK MS-Single-Torsion 3,6/6kV, 12/20kV Technical data Ⴠ Temperatur range flexing -40°C to +90°C Ⴠ Nominal voltage 3,6/6 kV 12/20 kV Ⴠ Minimum bending radius 12 x cable diameter Ⴠ Torsion application +/-105° per 1m Cable structure Properties Ⴠ Special bare copper conductor, fine stranded acc. to IEC 60228 Ⴠ Special semiconductor layer Ⴠ Special insulation black Ⴠ Jacket special rubber compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ abrasion resistant flame retardant torsion testet oil resistant UV resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. 3,6/6kV Part no. 708711 708332 708333 708334 708335 12/20kV No.cores x cross-sec. mm² 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 25,2 27,1 29,2 32,0 34,2 Cop. weight kg/km 1152,0 1440,0 1776,0 2304,0 2880,0 Weight approx. kg/km 1640,0 1820,0 2360,0 3170,0 3820,0 Dimensions and specifications may be changed without prior notice. 36 Part no. 708712 708713 708714 708715 708716 No.cores x cross-sec. mm² 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 AWG-No. Outer Ø approx. mm 27,3 29,5 31,6 34,7 36,8 Cop. weight kg/km 1152,0 1440,0 1776,0 2304,0 2880,0 Weight approx. kg/km 1860,0 2090,0 2530,0 3420,0 4100,0 HELUWIND® WK MS-Single-Torsion UL/CSA 3,6/6kV, 12/20kV Technical data Ⴠ Temperatur range flexing -40°C to +90°C Ⴠ Nominal voltage 3,6/6 kV 12/20 kV Ⴠ Minimum bending radius 12 x cable diameter Ⴠ Torsion application +/-105° per 1m Ⴠ Approval UL 1072 Cable structure Properties Ⴠ Special bare copper conductor, fine stranded acc. to IEC 60228 Ⴠ Special semiconductor layer Ⴠ Special insulation black Ⴠ Copper shield Ⴠ Jacket special rubber compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ abrasion resistant flame retardant torsion testet oil resistant UV resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. 3,6/6kV Part no. 708702 708703 708704 708705 708706 708707 708708 708709 708710 12/20kV No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 262 kcmil 24,1 313 kcmil 25,5 373 kcmil 27,8 444 kcmil 29,9 535 kcmil 32,7 646 kcmil 35,1 777 kcmil 37,3 929 kcmil 40,1 1111 44,2 kcmil Cop. weight kg/km 1280,0 1590,0 1900,0 2272,0 2608,0 3300,0 3970,0 4780,0 5690,0 Weight approx. kg/km 1790,0 2072,0 2376,0 2770,0 3246,0 3801,0 4492,0 5344,0 6410,0 Part no. 708717 708718 708719 708720 708721 708722 708723 708724 708725 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 262 kcmil 26,1 313 kcmil 27,2 373 kcmil 29,8 444 kcmil 31,9 535 kcmil 34,9 646 kcmil 37,2 777 kcmil 39,4 929 kcmil 42,4 1111 46,5 kcmil Cop. weight kg/km 1280,0 1590,0 1900,0 2272,0 2608,0 3300,0 3970,0 4780,0 5690,0 Weight approx. kg/km 1990,0 2191,0 2563,0 2983,0 3471,0 4020,0 4696,0 5552,0 6620,0 Dimensions and specifications may be changed without prior notice. 37 HELUWIND® WK MS-Multi-Torsion 3,6/6kV, 12/20kV, 24/38kV Technical data Ⴠ Temperatur range flexing -40°C to +90°C Ⴠ Nominal voltage 3,6/6 kV, 12/20 kV or 24/38 kV Ⴠ Minimum bending radius 12 x cable diameter Ⴠ Torsion application +/-105° per 1m Cable structure Properties Ⴠ Special bare copper conductor, fine stranded acc. to IEC 60228 Ⴠ Special semiconductor layer Ⴠ Special insulation black Ⴠ Conductor insulation with semiconductor layer Ⴠ conductors wrapped Ⴠ Inner Sheath special compound Ⴠ Sheath special rubber compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ global application abrasion resistant flame retardant torsion testet oil resistant UV resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. 3,6/6kV Part no. 708425 708426 708427 708428 12/20kV No.cores x cross-sec. mm² 3 x 25 + 25 3 x 35 + 35 3 x 50 + 50 3 x 70 + 70 AWG-No. Outer Ø approx. mm 40,1 45,1 47,2 51,9 Cop. weight kg/km 960,0 1344,0 1920,0 2688,0 Weight approx. kg/km 2600,0 3020,0 3500,0 4210,0 708726 708728 No.cores x cross-sec. mm² 3 x 25 + 25 3 x 50 + 50 AWG-No. Outer Ø approx. mm 41,9 49,3 Cop. weight kg/km 960,0 1920,0 Weight approx. kg/km 2790,0 3711,0 Dimensions and specifications may be changed without prior notice. 38 708727 708729 No.cores x cross-sec. mm² 3 x 35 + 35 3 x 70 + 70 AWG-No. Outer Ø approx. mm 47,0 54,0 Cop. weight kg/km 1344,0 2688,0 Weight approx. kg/km 3231,0 4421,0 No.cores x cross-sec. mm² 3 x 25 + 25 3 x 35 + 35 3 x 50 + 50 3 x 70 + 70 AWG-No. Outer Ø approx. mm 43,6 48,9 51,2 56,0 Cop. weight kg/km 960,0 1344,0 1920,0 2688,0 Weight approx. kg/km 2910,0 3400,0 3921,0 4638,0 24/38kV Part no. 12/20kV Part no. Part no. 708730 708731 708732 708733 HELUWIND® WK MS-Multi-Torsion UL/CSA 3,6/6kV, 12/20kV, 24/38kV Technical data Ⴠ Temperatur range flexing -40°C to +90°C Ⴠ Nominal voltage 3,6/6 kV, 12/20 kV or 24/38 kV Ⴠ Minimum bending radius 12 x cable diameter Ⴠ Torsion application +/-105° per 1m Ⴠ Approval UL 1072 Cable structure Properties Ⴠ Special bare copper conductor, fine stranded acc. to IEC 60228 Ⴠ Special semiconductor layer Ⴠ Special insulation EOR or AVGM Ⴠ Conductor insulation with semiconductor layer for N-conductor Ⴠ conductors wrapping Ⴠ tinned copper shield Ⴠ Inner jacket special compound Ⴠ jacket special halogen free compound Ⴠ Black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ global application abrasion resistant flame retardant torsion testet suitable for Offshore oil resistant UV resistant multi climate operation designed for CCV application easy to assemble Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. 3,6/6kV Part no. 708734 708735 708736 708737 12/20kV No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 3x4+4 40,1 3x2+2 45,1 3x1+1 47,2 3x2/0+2/0 51,9 Cop. weight kg/km 960,0 1344,0 1920,0 2688,0 Weight approx. kg/km 2600,0 3020,0 3500,0 4210,0 AWG-No. Outer Ø approx. mm 3x4+4 41,9 3x2+2 47,0 Cop. weight kg/km 960,0 1344,0 Weight approx. kg/km 2790,0 3231,0 708738 708739 708740 708741 No.cores x cross-sec. mm² No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 3x1+1 49,3 3x2/0+2/0 54,0 Cop. weight kg/km 1920,0 2688,0 Weight approx. kg/km 3711,0 4421,0 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 3x4+4 43,6 3x2+2 48,9 3x1+1 51,2 3x2/0+2/0 56,0 Cop. weight kg/km 960,0 1344,0 1920,0 2688,0 Weight approx. kg/km 2910,0 3400,0 3921,0 4638,0 24/38kV Part no. 12/20kV Part no. Part no. 708742 708743 708744 708745 Dimensions and specifications may be changed without prior notice. 39 HELUWIND® WK DLO 2kV FT4, RHH, RHW-2, UL44 , VW-1, LS, MSHA Technical data Cable structure Properties Ⴠ Temperature range: flexing -40°C to +90°C Ⴠ Nominal voltage: DLO 2000V Ⴠ Approvals: UL44, CSA, ICEA S-68-516/NEMA WC-8, MSHA, VW-1, FOR CT USE. LS CERTIFIED Ⴠ Flame test FT4, FT1 Ⴠ Tinned copper conductors according to ASTM B-172, ASTM B-33 Ⴠ Special wrapping Ⴠ Special EPR insulation Ⴠ Special CPE jacket compound, non-adhesive Ⴠ Jacket color black Ⴠ UV-resistant Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The cable is listed under the standard UL 44. The WK DLO is a flexible cable for the universal tower wiring of the wind turbine all the way up to the top tower segment. Optional, we can produce a version for torsional application. We recommend our WK 103 or WK 135 as a torsion cable through the cable loop to the generator in the nacelle. Part no. 703156 703157 703158 702513 703159 703160 703161 703162 703163 703862 703164 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 14 5,9 12 6,3 10 7,2 8 8,2 6 10,1 4 11,5 2 12,6 1 16,1 1/0 17,5 2/0 18,5 3/0 20,2 Cop. weight kg/km 22,0 33,0 61,0 82,8 140,0 237,0 339,0 510,0 465,0 656,0 930,0 Weight approx. kg/km 37,0 69,0 100,0 142,0 200,0 286,0 370,0 637,0 715,0 830,0 1104,0 Dimensions and specifications may be changed without prior notice. 40 Part no. 702863 702514 703166 703165 708857 703167 702515 703168 703169 703170 703171 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 4/0 21,7 262 kcmil 24,8 373 kcmil 28,2 313 kcmil 26,4 373 kcmil 28,2 444 kcmil 30,0 535 kcmil 32,2 646 kcmil 34,8 777 kcmil 37,0 929 kcmil 39,5 1111 44,4 kcmil Cop. weight kg/km 1103,0 1280,0 1900,0 1590,0 1900,0 2272,0 2608,0 3300,0 3970,0 4780,0 5690,0 Weight approx. kg/km 1298,0 1590,0 2176,0 1872,0 2176,0 2570,0 3046,0 3600,0 4290,0 5144,0 6070,0 HELUWIND® WK RHH/RHW-2 ALU UL44, NEC Technical data Ⴠ Temperature range: flexing -40°C to +90°C Ⴠ Nominal voltage: 2000V Ⴠ Approvals: UL listet as RHH/RHW-2 UL44 NEC Cable structure Properties Ⴠ Special compacted ALU conductors according to AA-8000 Ⴠ Special XLPE insulation Ⴠ color black Ⴠ UV-resistant Ⴠ flame resistant Ⴠ reduced outer diameter Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Part no. 708746 708747 708748 708749 708750 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 262 kcmil 23,2 313 kcmil 24,3 373 kcmil 26,9 444 kcmil 28,6 535 kcmil 31,6 AL weight kg/km 367,0 439,0 523,0 622,0 749,0 Weight approx. kg/km 541,0 630,0 741,0 780,0 960,0 Part no. 708751 708752 708753 708754 No.cores x cross-sec. mm² AWG-No. Outer Ø approx. mm 646 kcmil 34,0 777 kcmil 36,1 929 kcmil 39,5 1111 43,2 kcmil AL weight kg/km 905,0 1088,0 1301,0 1556,0 Weight approx. kg/km 1210,0 1510,0 1720,0 1900,0 Dimensions and specifications may be changed without prior notice. 41 42 HELUWIND® WK POWERLINE ALU 105°C, 0,6/1kV flexible ALU-Conductor Technical data Cable structure Ⴠ Temperature range fixed -40°C to +105°C flexing -20°C up to +90°C Ⴠ Operating temperature at conductor max. +105°C Ⴠ Nominal voltage 0,6/1kV (50Hz) Ⴠ Test voltage 2,5kV (50Hz) Ⴠ Min. bending radius flexing 10 x cable outer diameter fixed installation 4 x cable outer diameter Ⴠ Flame test IEC 60332-1 Ⴠ Approvals acc. to DIN VDE 0250-813 UL/CSA in preparation Ⴠ Ⴠ Ⴠ Ⴠ Properties Aluminium conductor, fine stranded wires Special insulation black Sheath special compound black jacket Ⴠ Ⴠ Ⴠ Ⴠ UV resistant oil-resistant easy to assemble recyclable Note Please ask for our extended notes/information about the properties and for the necessary connection technology. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The WK Powerline ALU is a highly flexible aluminum cable with a fine wire strand structure, which is suitable for use in the area of energy management - especially in the power wiring of a wind turbine. Thanks to its high flexibility and low weight, this cable can be installed in the tower in one continuous length. Time-intensive wiring of the individual tower segments is eliminated. The decisive advantage, however, lies in the process safety of the connection technology: The number of breaks from the top tower segment to the inverter is reduced from as many as 90 connection points to only 18 connections, depending on the number of power cables and tower segments. The installation effort in the field is thereby reduced from several days to a few hours. For torsional use we recommend the WK 103-T, WK 135-T or WK 137-T. The WK Powerline ALU may only be prepared with the certified connection technology of HELUKABLE®. Either with the C8 Crimp or screw connector (tested in accordance with IEC61238-1 Cl. A).See Accessories section in the catalog. The cable is also optionally available in a halogen-free design with UL/CSA approval and a rated voltage of 1.8/3 kV. = The product conforms to the EC Low Voltage Directive 2006/95/EC Part no. 707062 707063 707064 706408 No.cores x cross-sec. mm² 1 x 70 1 x 95 1 x 120 1 x 150 AWG-No. Outer Ø approx. mm 17,4 18,8 20,6 22,4 AL weight kg/km 206,0 280,0 355,0 441,0 Weight approx. kg/km 379,0 480,0 576,0 665,0 Part no. 706088 706089 706084 706085 No.cores x cross-sec. mm² 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 24,5 27,5 31,9 36,7 AL weight kg/km 544,0 706,0 882,0 1176,0 Weight approx. kg/km 950,0 1150,0 1400,0 1680,0 Dimensions and specifications may be changed without prior notice. 43 HELUWIND® WK POWERLINE ALU robust 105°C, 0,6/1kV flexible ALU-Conductor Technical data Cable structure Ⴠ Temperature range fixed -40°C to +105°C flexing -20°C up to +90°C Ⴠ Operating temperature at conductor max. +105°C Ⴠ Nominal voltage 0,6/1kV (50Hz) Ⴠ Test voltage 2,5kV (50Hz) Ⴠ Min. bending radius flexing 10 x cable outer diameter fixed installation 4 x cable outer diameter Ⴠ Flame test IEC 60332-1 Ⴠ Approvals acc. to DIN VDE 0250-813 UL/CSA in preparation Ⴠ Ⴠ Ⴠ Ⴠ Properties Aluminium conductor, fine stranded wires Special insulation black Sheath special compound black jacket Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ extremely abraison resistant UV resistant oil-resistant easy to assemble recyclable Note Please ask for our extended notes/information about the properties and for the necessary connection technology. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 707097 707098 707099 707100 No.cores x cross-sec. mm² 1 x 70 1 x 95 1 x 120 1 x 150 AWG-No. Outer Ø approx. mm 17,4 18,8 20,6 22,4 AL weight kg/km 206,0 280,0 355,0 441,0 Weight approx. kg/km 460,0 536,0 576,0 665,0 Dimensions and specifications may be changed without prior notice. 44 Part no. 707101 707102 707103 707104 No.cores x cross-sec. mm² 1 x 185 1 x 240 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 24,5 27,5 31,9 36,7 AL weight kg/km 544,0 706,0 882,0 1176,0 Weight approx. kg/km 950,0 1150,0 1398,0 1588,0 HELUWIND® WK POWERLINE ALU 105°C, 1,8/3kV flexible ALU-Conductor, direct burial Technical data Cable structure Ⴠ Temperature range fixed -40°C to +105°C flexing -20°C up to +90°C Ⴠ Operating temperature at conductor max. +105°C Ⴠ Nominal voltage 1,8/3 kV (50Hz) Ⴠ Test voltage 9 kV (50Hz) Ⴠ Min. bending radius flexing 10 x cable outer diameter fixed installation 4 x cable outer diameter Ⴠ Flame test IEC 60332-1 Ⴠ Approvals in accordance DIN VDE 0250-813 Ⴠ Ⴠ Ⴠ Ⴠ 707647 706578 Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ UV resistant oil-resistant easy to assemble recyclable direct burial Note Please ask for our extended notes/information about the properties and for the necessary connection technology. Please contact us with your individual requirements via fax +49 7150 9209 5135. Part no. Properties Aluminium conductor, fine stranded wires Special insulation black Jacket special compound black jacket No.cores x cross-sec. mm² 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 26,0 28,4 AL weight kg/km 544,0 706,0 Weight approx. kg/km 1020,0 1250,0 Part no. 707432 707648 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 33,2 38,1 AL weight kg/km 882,0 1176,0 Weight approx. kg/km 1520,0 1855,0 Dimensions and specifications may be changed without prior notice. 45 HELUWIND® WK POWERLINE ALU robust 105°C, 1,8/3kV flexible ALU-Conductor Technical data Cable structure Ⴠ Temperature range fixed -40°C to +105°C flexing -20°C up to +90°C Ⴠ Operating temperature at conductor max. +105°C Ⴠ Nominal voltage 1,8/3kV (50Hz) Ⴠ Test voltage 9kV (50Hz) Ⴠ Min. bending radius flexing 10 x cable outer diameter fixed installation 4 x cable outer diameter Ⴠ Flame test IEC 60332-1 Ⴠ Approvals in accordance DIN VDE 0250-813 Ⴠ Ⴠ Ⴠ Ⴠ 707692 707693 extremely abraison resistant UV resistant oil-resistant easy to assemble recyclable Please ask for our extended notes/information about the properties and for the necessary connection technology. Please contact us with your individual requirements via fax +49 7150 9209 5135. No.cores x cross-sec. mm² 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 26,0 28,4 AL weight kg/km 544,0 706,0 Weight approx. kg/km 1020,0 1250,0 Dimensions and specifications may be changed without prior notice. 46 Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Note Part no. Properties Aluminium conductor, fine stranded wires Special insulation black Sheath special compound black jacket Part no. 707694 707695 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 33,2 38,1 AL weight kg/km 882,0 1176,0 Weight approx. kg/km 1520,0 1855,0 HELUWIND ® WK POWERLINE ALU halogen free 105°C 1,8/3kV flexible ALU-Conductor Technical data Cable structure Ⴠ Temperature range fixed -40°C to +105°C flexing -20°C up to +90°C Ⴠ Operating temperature at conductor max. +105°C Ⴠ Nominal voltage 1,8/3kV (50Hz) Ⴠ Test voltage 9kV (50Hz) Ⴠ Min. bending radius flexing 10 x cable outer diameter fixed installation 4 x cable outer diameter Ⴠ Approvals in accordance DIN VDE 0250-813 Ⴠ Ⴠ Ⴠ Ⴠ 709143 709144 Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ halogen free abraison resistant UV resistant oil-resistant easy to assemble recyclable Note Please ask for our extended notes/information about the properties and for the necessary connection technology. Please contact us with your individual requirements via fax +49 7150 9209 5135. Part no. Properties Aluminium conductor, fine stranded wires Special insulation black Sheath special compound black jacket No.cores x cross-sec. mm² 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 26,0 28,4 AL weight kg/km 544,0 706,0 Weight approx. kg/km 1020,0 1150,0 Part no. 709145 709146 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 33,2 38,1 AL weight kg/km 882,0 1176,0 Weight approx. kg/km 1400,0 1680,0 Dimensions and specifications may be changed without prior notice. 47 HELUWIND® WK POWERLINE Copper Tower 0,6/1kV Technical data Cable structure Properties Ⴠ Temperature range fixed -40°C to +90°C flexing -25°C up to +50°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage 0,6/1kV (50Hz) Ⴠ Test voltage 4kV (50Hz) Ⴠ Min. bending radius 15 x cable diameter Ⴠ Approvals in accordance DIN to IEC 60502-1 Ⴠ Bare copper stranded round shaped conductors (RM) according to IEC 60228, Cl. 2 (nv) Ⴠ insulation EPR compound black Ⴠ Jacket special PCP compound Ⴠ Jacket color black Ⴠ UV resistant Ⴠ oil-resistant Note Please contact us with your individual requirements via fax +49 7150 9209 5135. Application For use for medium mechanical stress in dry, damp, wet rooms and outdoor, especially as power cable in wind turbines, for fixed installation in the tower or lattice tower. Because of the special cable structure, and outer jacket, this cable provides a relative flexibility compared to standard cables. (NYY-N2XY-N2XH). Optionally as 1,8/3kV. = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 708475 708476 708477 No.cores x cross-sec. mm² 1 x 150 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 23,6 25,0 28,0 Cop. weight kg/km 1440,0 1776,0 2304,0 Weight approx. kg/km 1610,0 2050,0 2630,0 Dimensions and specifications may be changed without prior notice. 48 Part no. 708478 708479 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 30,0 34,0 Cop. weight kg/km 2880,0 3840,0 Weight approx. kg/km 3200,0 4150,0 HELUWIND® WK POWERLINE ALU Tower 0,6/1 kV Technical data Cable structure Properties Ⴠ Temperature range fixed -40°C to +90°C flexing -25°C to +50°C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage 0,6/1kV (50Hz) Ⴠ Test voltage, 50 Hz 4 kV (50Hz) Ⴠ Min. bending radius 15 x cable diameter Ⴠ Approvals according to IEC 60502-1 Ⴠ ALU stranded round shaped conductors (RM) according to IEC 60228, Cl. 2 (nv) Ⴠ insulation EPR compound black Ⴠ Jacket special PCP compound Ⴠ Jacket color black Ⴠ UV resistant Ⴠ oil-resistant Note Please contact us with your individual requirements via fax +49 7150 9209 5135. Application For use for medium mechanical stress in dry, damp, wet rooms and outdoor, especially as power cable in wind turbines, for fixed installation in the tower or lattice tower. Because of the special cable structure, and outer jacket, this cable provides a relative flexibility compared to standard cables. (NYY-N2XY-N2XH). Optionally as 1,8/3kV. = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 708470 708471 708472 No.cores x cross-sec. mm² 1 x 150 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 23,0 26,0 27,0 AL weight kg/km 435,0 537,0 696,0 Weight approx. kg/km 790,0 960,0 1208,0 Part no. 708473 708474 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 29,0 31,4 AL weight kg/km 870,0 1160,0 Weight approx. kg/km 1342,0 1843,0 Dimensions and specifications may be changed without prior notice. 49 HELUWIND® WK POWERLINE Blade Copper lightning protection Technical data Ⴠ Temperature range fixed installation -40°C to +80°C Ⴠ Nominal voltage 0,6/1kV (50 Hz) Ⴠ Test voltage 4kV (50 Hz) Ⴠ Min. bending radius fixed installation 4 x cable diameter Cable structure Properties Ⴠ Bare Copper conductor RM Ⴠ Special insulation compound Ⴠ Jacket color black Ⴠ oil resistant Ⴠ UV-resistant Note Please contact us with your individual requirements via fax +49 7150 9209 5135. Application = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 708678 No.cores x cross-sec. mm² 1 x 50 AWG-No. Outer Ø approx. mm 12,1 Cop. weight kg/km 480,0 Weight approx. kg/km 690,0 Dimensions and specifications may be changed without prior notice. 50 Part no. 708679 No.cores x cross-sec. mm² 1 x 70 AWG-No. Outer Ø approx. mm 13,7 Cop. weight kg/km 672,0 Weight approx. kg/km 1050,0 HELUWIND® WK POWERLINE Blade ALU lightning protection Technical data Ⴠ Temperature range fixed installation -40°C to +80°C Ⴠ Nominal voltage 0,6/1kV (50 Hz) Ⴠ Test voltage 4kV (50 Hz) Ⴠ Min. bending radius fixed installation 4 x cable diameter Cable structure Properties Ⴠ Aluminium conductor RM Ⴠ Special insulation compound Ⴠ Sheath color black Ⴠ oil resistant Ⴠ UV-resistant Note Please contact us with your individual requirements via fax +49 7150 9209 5135. Application = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 706576 No.cores x cross-sec. mm² 1 x 50 AWG-No. Outer Ø approx. mm 12,1 AL weight kg/km 148,0 Weight approx. kg/km 376,0 Part no. 706577 No.cores x cross-sec. mm² 1 x 70 AWG-No. Outer Ø approx. mm 13,7 AL weight kg/km 208,0 Weight approx. kg/km 491,0 Dimensions and specifications may be changed without prior notice. 51 NYY-J / NYY-O power cable, 0,6/1kV, VDE approved Technical data Cable structure Properties Ⴠ Power and control cable to DIN VDE 0276 part 603 S1, HD 603.1 and IEC 60502, 7 core and above to DIN VDE 0276 part 627, HD 627 S1 and IEC 60502 Ⴠ Temperature range flexing -5 °C to +50 °C fixed installation -40 °C to +70 °C Ⴠ Permissible operating temperature at conductor +70 °C Ⴠ Permissible short circuit temperature +160 °C (short circuit duration 5 sec.) Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4 kV Ⴠ Max. permissible tensile stress with cable grip for Cu-conductor = 50 N/mm² Ⴠ Minimum bending radius for single core approx. 15x cable ø for multi core approx. 12x cable ø Ⴠ Power ratings table see Technical Informations Ⴠ Caloric load values see Technical Informations Ⴠ Plain copper conductor, to DIN VDE 0295 cl. 1 or cl. 2 solid or stranded type, BS 6360 cl. 1 or cl. 2, IEC 60228 and HD 383 Ⴠ PVC core insulation, DIV4 to HD 603.1 Ⴠ Cores stranded concentrically Ⴠ Colour coded to DIN VDE 0293-308, 0276 part 603 or HD 186 Ⴠ Core colour for 3+ conductor J-type: gnye ( ), bn, bk, gy O-type: bu ( ), bn, bk, gy Ⴠ PVC outer jacket, DMV5 to HD 603.1 Ⴠ Sheath colour black Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Highest permissible voltage Ⴠ Direct current systems 1,8 kV Ⴠ Alternating current systems, single-phase systems 1,4 kV Both conductors insulated, single-phase systems 0,7 kV One conductor earthed, three-phase systems 1,2 kV With concentric conductor and a cross-section of 240 mm² and above 3,6 kV Note Ⴠ re = round conductor, single-wire; rm = round conductor, multiple-wire; sm = stranded, sectional core. Ⴠ Also available in NYFGBY, NYBY versions etc. Ⴠ 2 cores = adapted to DIN VDE. Ⴠ In respect to 3+¡ conductors Whereby only one conductor is allowed to contain a smaller cross-section (as per DIN VDE 0276 part 603 table 5) and permitted to place as insulated core (gree-yellow and blue as -conductor), stranded in layer. Application Power cables for energy supply are installed in open air, in underground, in water, indoors, in cable ducts, power stations, for industry and distribution boards as well as in subscriber networks, where mechanical damages are not to be expected. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. No.cores x cross-sec. mm² 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 1 x 630 Prices on request 52 re re re re rm rm rm rm rm rm rm rm rm rm rm rm rm Outer Ø Cop. approx. mm weight kg/km 9,0 38,0 9,5 58,0 10,0 96,0 11,0 154,0 12,0 240,0 13,0 336,0 15,0 480,0 16,5 672,0 19,0 912,0 20,5 1152,0 22,5 1440,0 25,0 1776,0 28,0 2304,0 30,0 2880,0 34,0 3840,0 38,0 4800,0 43,0 6048,0 Weight approx. kg/km 115,0 135,0 179,0 245,0 360,0 470,0 620,0 810,0 1110,0 1360,0 1670,0 2050,0 2630,0 3200,0 4150,0 5200,0 6650,0 J type Part no. 32001 32002 32003 32004 32005 32006 32007 32008 32009 32010 32011 32012 32013 32014 32015 32556 32557 AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil - O type Part no. 32089 32090 32091 32092 32093 32094 32095 32096 32097 32098 32099 32100 32101 32102 32103 32558 32559 AWG-No. 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Continuation Ⴇ NYY-J / NYY-O power cable, 0,6/1kV, VDE approved No.cores x cross-sec. mm² 2 x 1,5 2 x 2,5 2x4 2x6 2 x 10 2 x 16 2 x 25 3 x 1,5 3 x 2,5 3x4 3x6 3 x 10 3 x 16 3 x 25 3 x 35 3 x 50 3 x 70 3 x 95 3 x 120 3 x 150 3 x 185 3 x 240 4 x 1,5 4 x 2,5 4x4 4x6 4 x 10 4 x 16 4 x 25 4 x 35 4 x 50 4 x 70 4 x 95 4 x 120 4 x 150 4 x 185 4 x 240 5 x 1,5 5 x 2,5 5x4 5x6 5 x 10 5 x 16 5 x 25 5 x 35 5 x 50 7 x 1,5 7 x 2,5 7x4 7x6 7 x 10 10 x 1,5 10 x 2,5 12 x 1,5 12 x 2,5 14 x 1,5 14 x 2,5 16 x 1,5 16 x 2,5 19 x 1,5 19 x 2,5 21 x 1,5 21 x 2,5 24 x 1,5 24 x 2,5 30 x 1,5 30 x 2,5 40 x 1,5 40 x 2,5 52 x 2,5 61 x 1,5 re re re re re re rm re re re re re re rm sm sm sm sm sm sm sm sm re re re re re re rm sm sm sm sm sm sm sm sm re re re re re re rm rm rm re re re re re re re re re re re re re re re re re re re re re re re re re Outer Ø Cop. approx. mm weight kg/km 11,0 29,0 12,0 48,0 14,0 77,0 15,0 115,0 16,5 192,0 18,5 307,0 23,5 480,0 11,5 43,0 12,5 72,0 14,0 115,0 15,0 173,0 17,0 288,0 19,0 461,0 24,0 720,0 25,0 1008,0 26,5 1440,0 30,0 2016,0 34,5 2736,0 37,0 3456,0 40,0 4320,0 46,0 5328,0 51,0 6912,0 12,0 58,0 13,5 96,0 15,0 154,0 16,5 230,0 18,5 384,0 21,5 614,0 26,0 960,0 27,5 1344,0 30,0 1920,0 34,0 2688,0 39,0 3648,0 42,5 4608,0 47,5 5760,0 52,0 7104,0 58,0 9216,0 13,0 72,0 14,5 120,0 16,5 192,0 18,0 288,0 20,0 480,0 22,5 768,0 28,0 1200,0 34,0 1680,0 40,0 2400,0 15,5 101,0 16,5 168,0 18,5 269,0 20,0 403,0 23,5 672,0 18,0 144,0 19,5 240,0 19,0 173,0 20,5 288,0 20,0 202,0 21,0 336,0 21,0 230,0 22,0 384,0 22,0 274,0 23,0 456,0 23,0 302,0 24,5 504,0 25,0 346,0 27,0 576,0 26,0 432,0 28,0 720,0 29,0 576,0 31,5 960,0 35,0 1248,0 34,0 878,0 Weight approx. kg/km 175,0 215,0 295,0 370,0 495,0 670,0 960,0 195,0 250,0 340,0 430,0 590,0 820,0 1320,0 1450,0 1850,0 2450,0 3300,0 4100,0 4900,0 6500,0 8300,0 230,0 300,0 410,0 520,0 730,0 1045,0 1640,0 1760,0 2350,0 3100,0 4250,0 5300,0 6400,0 8500,0 11000,0 270,0 360,0 490,0 600,0 890,0 1255,0 1960,0 2400,0 3500,0 310,0 450,0 640,0 850,0 1200,0 380,0 520,0 420,0 600,0 470,0 680,0 520,0 750,0 570,0 850,0 650,0 980,0 750,0 1100,0 860,0 1280,0 1070,0 1700,0 2150,0 1680,0 J type Part no. 32016 32017 32018 32019 32020 32021 32022 32023 32024 32025 32026 32027 32028 32029 32030 32031 32032 32033 32034 32293 32294 32295 32044 32045 32046 32047 32048 32049 32050 32051 32052 32053 32054 32055 32056 32057 32058 32059 32060 32061 32062 32063 32064 32065 32300 32257 32066 32076 32086 32087 32088 32067 32077 32068 32078 32069 32079 32070 32080 32071 32081 32072 32082 32073 32083 32074 32084 32075 32085 32169 32176 AWG-No. 16 14 12 10 8 6 4 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 16 14 12 10 8 6 4 2 1 16 14 12 10 8 16 14 16 14 16 14 16 14 16 14 16 14 16 14 16 14 16 14 14 16 O type Part no. AWG-No. 32104 32105 32106 32107 32108 32109 32110 32111 32112 32113 32114 32115 32116 32117 32118 32119 32120 32121 32122 32296 32297 32298 32132 32133 32134 32135 32136 32137 32138 32139 32140 32141 32142 32143 32144 32145 32146 32147 32148 32149 32150 32151 32152 16 14 12 10 8 6 4 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 16 14 12 10 8 6 32153 32163 16 10 32174 32175 32154 32164 32155 10 8 16 10 16 32156 16 32157 16 32158 32168 32159 16 10 16 32160 16 32161 16 32162 16 3+1/2-conductors No.cores x cross-sec. mm² 3 x 25 / 16 3 x 35 / 16 3 x 50 / 25 3 x 70 / 35 3 x 95 / 50 3 x 120 / 70 3 x 150 / 70 3 x 185 / 95 3 x 240 / 120 3 x 300 / 150 Outer Ø Cop. approx. mm weight kg/km rm/re 24,5 874,0 sm/re 26,0 1162,0 sm 29,0 1680,0 sm/rm 32,0 2352,0 sm 38,0 3216,0 sm 41,0 4128,0 sm 46,0 4992,0 sm 51,0 6240,0 sm 58,0 8064,0 sm 64,0 10080,0 Weight approx. kg/km 1530,0 1750,0 2350,0 2850,0 3850,0 4780,0 5800,0 7600,0 9800,0 11500,0 J type Part no. 32035 32036 32037 32038 32039 32040 32041 32042 32043 32256 Dimensions and specifications may be changed without prior notice. (RQ01) AWG-No. 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil O type Part no. 32123 32124 32125 32126 32127 32128 32129 32130 32131 AWG-No. 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil Prices on request 53 NAYY power cable, 0.6/1kV, VDE approved Technical data Cable structure Properties UÊÊÊ*ÜiÀÊ>`ÊVÌÀÊV>LiÊ>VVÀ`}ÊÌÊÊ Ê6 ÊäÓÇÈÊ«>ÀÌÊÈäÎ]Ê ÊÈäÎÊ-£Ê>`ÊÊ ÊÈäxäÓÊ UÊÊÊÃÕ>ÌÊ>`Êà i>Ì V«Õ`ÊvÊÊ Ì iÀ«>ÃÌVÊ*6 Ê UÊÊÊTemperature range yiÝ}Êxc ÊÕ«ÊÌʳxäc Ê wÝi`ÊÃÌ>>ÌÊ{äc ÊÕ«ÊÌʳÇäc Ê UÊÊÊ*iÀÃÃLiÊshort circuit temperatureÊ ³£Èäc Ê­Ã ÀÌÊVÀVÕÌÊ`ÕÀ>ÌÊxÊÃiV°®Ê UÊÊÊNominal voltageÊ1äÉ1Êä°ÈÉ£Ê6Ê UÊÊÊTest voltageÊ{Ê6Ê UÊÊÊ>Ý°Ê«iÀÃÃLiÊtensile stressÊ ÜÌ ÊV>LiÊ}À«ÊvÀÊÕV`ÕVÌÀÊ rÊÎäÊ ÉÔÊ UÊÊÊCurrent carrying capacityÊ >ÃÊ«iÀÊ Ê6 ÊäÓÇÈÊ«>ÀÌÊÈäÎ]Ê ÊÀ>Ê«iÀ>ÌÊÌ>LiÊ£{Ê>`Ê£x]ÊÊ Õ`iÀÊà ÀÌÊVÀVÕÌÊV`ÌÃÊÌ>LiÊ£ÇÊ UÊMinimum bending radiusÊ vÀÊÕÌÊVÀiÊ>««ÀÝ°Ê£ÓÝÊV>LiÊ(Ê UÊÊ-`Ê>ÕÕÊV`ÕVÌÀ]Ê>ÃÊ«iÀÊ6 Ê äÓxÊV°Ê£ÊÀÊV°ÊÓÊ­ÀÕ`Ê>`ÊÃiVÌÀÊ Ã >«i`®]Ê -ÊÈÎÈäÊV°Ê£ÊÀÊV°ÊÓ]Ê ÊÈäÓÓnÊ >`Ê ÊÎnÎÊ UÊÊ*6 ÊVÀiÊÃÕ>Ì]Ê 6{ÊÌÊ ÊÈäΰ£Ê UÊÊ `ÕVÌÀÊVÕÀÃ\Ê}ÀiiÞiÜ]ÊLÀÜ]Ê L>V]Ê}ÀiÞÊ UÊÊ ÀiÃÊÃÌÀ>`i`ÊÊ>ÞiÀÃÊ UÊÊiÀÊVÛiÀ}Ê UÊÊ*6 ÊÕÌiÀÊà i>Ì ÊL>V]Ê 6xÊÌÊ ÊÈäΰ£Ê UÊÊ- i>Ì ÊVÕÀ\ÊL>V UÊÊÊ*6 ÊÃiviÝÌ}Õà }Ê>`Êy>iÊÀiÌ>À`>ÌÊ >VVÀ`}ÊÌÊ6 Êä{nÓÎÎÓ£Ó]ÊÊ Ê ÊÈäÎÎÓ£ÓÉÊ ÊÈäÎÎӣʭiµÕÛ>iÌÊÊ Ê6 Êä{ÇÓÊ«>ÀÌÊnä{ÊÌiÃÌÊiÌ `Ê ®ÊÊÊ UÊÊ/ iÊ>ÌiÀ>ÃÊÕÃi`ÊÊ>Õv>VÌÕÀiÊ>ÀiÊ V>`ÕvÀiiÊ>`ÊVÌ>ÊÊÃViÊ >`ÊvÀiiÊvÀÊÃÕLÃÌ>ViÃÊ >ÀvÕÊÌÊÌ iÊ ÜiÌÌ}Ê«À«iÀÌiÃÊvÊ>VµÕiÀÃÊÊÊÊ Highest permissible voltage UÊ ÀiVÌÊVÕÀÀiÌÊÃÞÃÌiÃÊ£°nÊ6ÊÊ UÊÊÌiÀ>Ì}ÊVÕÀÀiÌÊÃÞÃÌiÃ]Ê Ã}i« >ÃiÊÃÞÃÌiÃÊ£°{Ê6Ê Ì ÊV`ÕVÌÀÃÊÃÕ>Ìi`]Ê Ã}i« >ÃiÊÃÞÃÌiÃÊä°ÇÊ6Ê "iÊV`ÕVÌÀÊi>ÀÌ i`]Ê Ì Àii« >ÃiÊÃÞÃÌiÃÊ£°ÓÊ6Ê 7Ì ÊVViÌÀVÊV`ÕVÌÀÊ>`Ê >ÊVÀÃÃÃiVÌÊvÊÓ{äÊÔÊ >`Ê>LÛiÊΰÈÊ6 Note UÊÊÀÊrÊÃÌÀ>`i`ÊVÀi°Ê Application *ÜiÀÊV>LiÃÊvÀÊiiÀ}ÞÊÃÕ««ÞÊ>ÀiÊÃÌ>i`ÊÊÕ`iÀ}ÀÕ`]ÊÜ>ÌiÀ]ÊV>LiÊ`ÕVÌÃ]Ê«ÜiÀÊÃÌ>ÌÃ]ÊÕÌ`ÀÃ]Ê`ÀÃ]ÊvÀÊ`ÕÃÌÀÞÊ>`Ê `ÃÌÀLÕÌÊL>À`ÃÊ>ÃÊÜiÊ>ÃÊÊÃÕLÃVÀLiÀÊÊiÌÜÀÃ]ÊÜ iÀiÊiV >V>Ê`>>}iÃÊ>ÀiÊÌÊiÝ«iVÌi`° ÊrÊ/ iÊ«À`ÕVÌÊVvÀÃÊÌÊÌ iÊ ÊÜ6Ì>}iÊ ÀiVÌÛiÊÓääÈÉxÉ ° Ê Part No. No.cores x cross-sec. mm² Outer Ø app. mm ÎÓÎÓÓ ÎÓÎÓÎ ÎÓÎÓ{ ÎÓÎÓx £ÊÝÊ£nx £ÊÝÊÓ{ä £ÊÝÊÎää £ÊÝÊ{ää Óx]ä Ón]ä Îä]ä Î{]ä À À À À Alu weight kg / km xÎÇ]ä ÈÈ]ä nÇä]ä ££Èä]ä Weight approx. kg / km Ç]ä £ÓxÎ]ä £Îx]ä £nä]ä iÃÃÊ>`ÊëiVwV>ÌÃÊ>ÞÊLiÊV >}i`ÊÜÌ ÕÌÊ«ÀÀÊÌVi°Ê­,+䣮 *ÀViÃÊÊÀiµÕiÃÌ° 54 NA2XY power cable 0.6/1kV, VDE approved Technical Data Cable Structure Properties UÊÊ*ÜiÀÊ>`ÊVÌÀÊV>LiÊ>VVÀ`}ÊÌÊÊ Ê6 ÊäÓÇÈÊ*>ÀÌÊÈäÎÊ-£ÊÀÊ ÊÈäΰ£ÊÊ >`Ê ÊÈäxäÓ UÊÊÊTemperature range iÝ}Êxc ÊÕ«ÊÌʳxäc Ê Ýi`ÊÃÌ>>ÌÊ{äc ÊÕ«ÊÌʳÇäc Ê UÊÊPermissible operating temperatureÊÊ >ÌÊÌ iÊV`ÕVÌÀʳäc Ê UÊÊPermissible short circuit temperatureʳÓxäc ÊÊ ­Ã ÀÌVÀVÕÌÊ`ÕÀ>ÌÊxÊÃiV°®Ê UÊÊ >ÊÛÌ>}iÊ1äÊÉ1Êä°ÈÉ£Ê6Ê UÊÊTest voltageÊ{Ê6Ê >Ý°Ê«iÀÃÃLiÊÌiÃiÊ>`Ê ÜÌ ÊV>LiÊ}À«ÊrÊÎäÊ ÉÔÊ UÊÊMinimum bending radius -}iVÀiÊ>««ÀÝ°Ê£xÝÊV>LiÊ( UÊÊÕÕÊV`ÕVÌÀÊ>VVÀ`}ÊÌÊÊ Ê6 ÊäÓxÊV°Ê£ÊÀÊV°ÊÓ]Ê Ã}iÜÀiÊÀÊÕÌÜÀi]Ê -ÊÈÎÈäÊV°Ê£ÊÀÊV°ÊÓ]Ê ÊÈäÓÓnÊÊ V°Ê£ÊÀÊV°ÊÓÊÀÊ ÊÎnÎÊ UÊÊ ÀiÊÃÕ>ÌÊVÃÃÌ}ÊvÊVÀÃÃi`ÊÊÊ «ÞiÌ ÞiiÊV«Õ`]ÊÊ 8ÎÊÊÊ>VVÀ`>ViÊÜÌ Ê ÊÈäΰ£Ê UÊÊ ÀiÃÊÃÌÀ>`i`ÊÊVViÌÀVÊ>ÞiÀÃÊ UÊÊ ÀiÊVÕÀÃÊ>VVÀ`}ÊÌÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊ Ê6 ÊäÓÎÎän]ÊäÓÇÈÊ*>ÀÌÊÈäÎÊÊÊÊÊÊ ÀÊ Ê£nÈÊ UÊÊ*6 ÊÕÌiÀÊà i>Ì ]Ê 6ÈÉ *ÓÊÊÊÊÊÊÊÊÊÊ >VVÀ`}ÊÌÊ ÊÈäΰ£ UÊÊ- i>Ì ÊVÕÀ\ÊL>V UÊÊ-iviÝÌ}Õà }Ê>`Êy>iÊÀiÌ>À`>ÌÊÊÊ >VVÀ`>ViÊÜÌ Ê6 Êä{nÓÎÎÓ£Ó]ÊÊ Ê ÊÈäÎÎÓ£ÓÉÊ ÊÈäÎÎÓ£ÊÊ ­VvÀÃÊÌÊ Ê6 Êä{ÇÓÊ*>ÀÌÊnä{ÊÊ /iÃÌÊiÌ `Ê ®ÊÊ UÊÊ/ iÊ>ÌiÀ>ÃÊÕÃi`ÊÊ>Õv>VÌÕÀiÊ>ÀiÊvÀiiÊÊ vÊÃVi]ÊV>`ÕÊ>`ÊÃÕLÃÌ>ViÃÊÌ >ÌÊÊ «>ÀÊ«>ÌÊÜiÌÌ} Highest permissible voltage UÊÊ ÀiVÌÊVÕÀÀiÌÊÃÞÃÌiÃ\Ê£°nÊ6ÊÊ UÊÊ/ Àii« >ÃiÊÃÞÃÌiÃÊ -}i« >ÃiÊÃÞÃÌiÃ\ÊÊ Ì ÊÕÌiÀÊV`ÕVÌÀÃÊÃÕ>Ìi`Ê£°{Ê6Ê -}i« >ÃiÊÃÞÃÌiÃ\ÊÊ "iÊÕÌiÀÊV`ÕVÌÀÊi>ÀÌ i`Êä°ÇÊ6ÊÊ UÊÊ/ Àii« >ÃiÊÃÞÃÌi\Ê£°ÓÊ6 Note UÊÊÀiÊrÊÀÕ`ÊV`ÕVÌÀÊÃ}iÜÀiÆÊ ÀÊrÊÀÕ`ÊV`ÕVÌÀ]ÊÕÌÜÀiÆÊ ÃÊrÊÃiVÌÀà >«i`ÊV`ÕVÌÀ]ÊÕÌÜÀi° Application *ÜiÀÊ`ÃÌÀLÕÌÊV>LiÃÊvÀÊÕÃiÊÊÕ`iÀ}ÀÕ`]ÊÜ>ÌiÀ]ÊVVÀiÌi]ÊV>LiÊ`ÕVÌÃ]ÊÕÌ`ÀÃ]Ê`ÀÃ]ÊvÀÊ«ÜiÀÊÃÌ>ÌÃ]Ê`ÕÃÌÀ>Ê>«« V>ÌÃÊ>`ÊÃÜÌV }ÊÃÞÃÌiÃ]Ê>ÃÊÜiÊ>ÃÊÊV>ÊiÌÜÀÃÊvÊÊiV >V>Ê`>>}iÊÃÊiÝ«iVÌi`°Ê,iëiVÌ}ÊÌ iÊ«iÀÃÃLiÊ«iÀ>Ì}Ê Ìi«iÀ>ÌÕÀiÊ>ÌÊÌ iÊV`ÕVÌÀÊvʳäc Ê«iÀÌÃÊ>Ê } iÀÊVÕÀÀiÌÊV>ÀÀÞ}ÊV>«>VÌÞÊÌ >Ê*6 ÊÃÕ>Ìi`Ê«ÜiÀÊ`ÃÌÀLÕÌÊV>Lið ÊrÊ/ iÊ«À`ÕVÌÊVvÀÃÊÌÊÌ iÊ ÊÜ6Ì>}iÊ ÀiVÌÛiÊÓääÈÉxÉ °Ê No.cores x cross-sec. mm² £Ý£nxÊÀ £ÝÓ{äÊÀ £ÝÎääÊÀ £Ý{ääÊÀ Outer Ø mm Óx]x Ón]x Îä]ä Î{]ä Alu weight kg / km xÎÇ ÈÈ nÇä ££Èä Weight approx. kg / km Çn £ÓxÎ £Î{ £nä J type Part No. O type Part No. ÎΣӣ ÎΣÓÓ ÎΣÓÎ ÎΣÓ{ ÎΣÎÎ ÎΣÎ{ ÎΣÎx ÎΣÎÈ iÃÃÊ>`ÊëiVwV>ÌÃÊ>ÞÊLiÊV >}i`ÊÜÌ ÕÌÊ«ÀÀÊÌVi°Ê­,+䣮 *ÀViÃÊÊÀiµÕiÃÌ° 55 N2XH power cable, 0.6/1kV, halogen-free, no operational integrity Technical data Cable structure Properties UÊÊ*ÜiÀÊ>`ÊVÌÀÊV>LiÊ>VVÀ`}ÊÌÊÊ Ê6 ÊäÓÇÈÊ«>ÀÌÊÈä{]Ê ÊÈä{Ê-£Ê«>ÀÌÊ£Ê >`Ê«>ÀÌÊxÊ UÊÊ `ÕVÌÀÊÀiÃÃÌ>ViÊ­>ÌÊÓäc ®Ê >VVÀ`}ÊÌÊ6 ÊäÓxÊV°Ê£ÊÀÊÓÊ>`Ê Ê ÈäÓÓnÊV°Ê£ÊÀÊÓÊ>`Ê ÊÎnÎÊV°Ê£Ê>`ÊV°ÊÓÊ UÊÊÊTemperature rangeÊ `ÕÀ}ÊÃÌ>>ÌÊxc ÊÕ«ÊÌʳxäc Ê wÝi`ÊÃÌ>>ÌÊÎäc ÊÕ«ÊÌʳäc Ê UÊÊ*iÀÃÃLiÊoperating temperature >ÌÊV`ÕVÌÀÊäc Ê UÊNominal voltageÊ1äÉ1Êä°ÈÉ£Ê6Ê UÊTest voltageÊ{Ê6Ê UÊÊMinimum bending radiusÊ Ã}iVÀiÊ>««ÀÝ°Ê£xÝÊV>LiÊ(Ê ÕÌVÀiÊ>««ÀÝ°Ê£ÓÝÊV>LiÊ(Ê UÊÊRadiation resistanceÊ Õ«ÊÌÊ£ääÝ£äÈÊVÉ}Ê­Õ«ÊÌÊ£ääÊÀ>`®ÊÊ UÊÊCaloric load valuesÊ ÃiiÊ/iV V>ÊvÀ>ÌÃÊÊÊ UÊÊ*>Ê ÕÊÜÀiÊV`ÕVÌÀ]ÊÃ}iÊÀÊÕÌ«i ÜÀi]Ê>VVÀ`}ÊÌÊ Ê6 ÊäÓxÊV°Ê£ÊÀÊÓ]ÊÊ -ÊÈÎÈäÊV°Ê£ÊÀÊÓÊ>`Ê ÊÈäÓÓnÊV°Ê£ÊÀÊÓ]Ê ÊÎnÎÊ UÊÊ>}ivÀiiÊVÀiÊÃÕ>Ì]ÊVÀÃÃi`Ê «ÞiÌ ÞiiÊV«Õ`ÊÓ8£]ÊÌÊ ÊÈä{Ê-£Ê UÊÊ ÕÀÊV`}ÊvÊVÀiÃÊ>VVÀ`}ÊÌÊÊ Ê6 ÊäÓÎÎänÊ>`Ê Ê£nÈÊ UÊÊÀiiÞiÜÊi>ÀÌ VÀi]ÊÎÊVÀiÃÊ>`Ê>LÛiÊ UÊÊ ÀiÃÊÃÌÀ>`i`ÊÊ>ÞiÀÃÊ­vÀÊÕÌVÀiÊ V>LiÃ®Ê UÊÊ"ÛiÀ>Êwi`ÊiÀÊà i>Ì ]ÊVÛiÀi`ÊLÞÊw}Ê V«Õ`ÊÀÊÜÀ>««i`ÊÌ>«iÊ UÊÊ"ÕÌiÀÊà i>Ì ÊvÊÌ iÀ«>ÃÌVÊ«ÞiwiÊ V«Õ`Ê{]ÊÌÊ ÊÈä{Ê-£Ê UÊÊ- i>Ì ÊVÕÀ\ÊL>VÊÊÊÊ UÊÊLSZHÊrÊÜÊ-iÊ<iÀÊ>}i° UÊÊ>}ivÀii]ÊÊÃi«>À>ÌÊvÊVÀÀÃÛiÊÀÊ ÌÝVÊ}>ÃiÃÊÊ UÊÊÌi`Ê«À«>}>ÌÊvÊwÀiÊÊ UÊÊÜÊÃiÊ«À`ÕVÌ UÊÊ/ iÊ>ÌiÀ>ÃÊÕÃi`ÊÊ>Õv>VÌÕÀiÊ>ÀiÊ V>`ÕvÀiiÊ>`ÊVÌ>ÊÊÃViÊ >`ÊvÀiiÊvÀÊÃÕLÃÌ>ViÃÊ >ÀvÕÊÌÊÌ iÊ ÜiÌÌ}Ê«À«iÀÌiÃÊvÊ>VµÕiÀÃÊÊÊ TestsÊÊ UÊÊ>iÊÌiÃÌÊ>VVÀ`}ÊÌÊ6 Êä{nÓÊ«>ÀÌÊÊ ÓÈÈÓ]Ê -Ê{äÈÈÊ«>ÀÌÊÎÉÊ Ê ÊxäÓÈÈÓÉÊÊ ÊÈäÎÎÓÎÊ­iµÕÛ>iÌÊ Ê6 Êä{ÇÓÊ«>ÀÌÊ nä{ÊÌiÃÌÊiÌ `Ê ®ÊÊ UÊÊ ÀÀÃÛiiÃÃÊvÊVLÕÃÌÊ}>ÃiÃÊ>VVÀ `}ÊÌÊ6 Êä{nÓÊ«>ÀÌÊÓÈÇÉÊ Ê ÊxäÓÈÇ ÓÓÉÊ ÊÈäÇx{ÓÊ­iµÕÛ>iÌÊ Ê6 Êä{ÇÓÊÊ «>ÀÌÊn£Î®ÊÊ UÊÊ>}ivÀiiÊ>VVÀ`}ÊÌÊ Ê6 Êä{nÓÊÊ «>ÀÌÊÓÈÇÉÊ ÊxäÓÈÇÓ£ÉÊ ÊÈäÇx{£ÊÊ ­iµÕÛ>iÌÊ Ê6 Êä{ÇÓÊ«>ÀÌÊn£x®ÊÊ UÊÊ-iÊ`iÃÌÞÊ>VVÀ`}ÊÌÊ Ê6 Êä{nÓÊ «>ÀÌÊÓÈn]Ê ÊÈäÈ]Ê ÊxäÓÈn£³ÓÉÊÊ ÊÈ£äÎ{£³Ó]Ê -ÊÇÈÓÓÊ«>ÀÌÊ£³ÓÊÊ ­iµÕÛ>iÌÊ Ê6 Êä{ÇÓÊ«>ÀÌÊn£È® Note UÊÀÊrÊÀÕ`ÊV`ÕVÌÀ]ÊÕÌ«iÜÀi° Application >}ivÀiiÊ«ÜiÀÊV>LiÊvÀÊ>««V>ÌÃÊÜÌ ÊVÀi>Ãi`ÊÃ>viÌÞÊÀiµÕÀiiÌÃÊÊÌ iÊiÛiÌÊvÊwÀiÆÊ`i>ÊvÀÊÕÃiÊÊiÛÀiÌÃÊ Ü iÀiÊ >ÀÊÌÊ Õ>ÊviÊ>`Ê`>>}iÊÌÊ«À«iÀÌÞÊÕÃÌÊLiÊ«ÀiÛiÌi`ÊÊÌ iÊiÛiÌÊvÊwÀiÆÊi°}°ÊÊ`ÕÃÌÀ>ÊÃÌ>>ÌÃ]ÊVÕ>Ê iÃÌ>Là iÌÃ]Ê ÌiÃ]Ê>À«ÀÌÃ]ÊÕ`iÀ}ÀÕ`ÊÃÌ>ÌÃ]ÊÀ>Ü>ÞÊÃÌ>ÌÃ]Ê Ã«Ì>ÃÊ`i«>ÀÌiÌÊÃÌÀiÃ]ÊL>Ã]ÊÃV ÃÊÌ i>ÌiÀÃ]ÊÕÌÃÌÀiÞÊ LÕ`}Ã]Ê«ÀViÃÃÊVÌÀÊViÌÀiÃÊiÌV°Ê-ÕÌ>LiÊvÀÊwÝi`ÊÃÌ>>ÌÊÊ`ÀÞ]Ê`>«ÊÀÊÜiÌÊiÛÀiÌÃÆÊ]Ê>LÛi]ÊÊ>`ÊLii>Ì Ê«>ÃÌiÀÊ >ÃÊÜiÊ>ÃÊÊ>Ã>ÀÞÊÜ>ÃÊ>`ÊÊVVÀiÌi°Ê/ iÃiÊV>LiÃÊ>ÀiÊÃÕÌ>LiÊvÀÊÕÌ`ÀÊ>««V>ÌÃÊ>`ÊÊÕ`iÀ}ÀÕ`ÊLÞÊÕÃ}ÊÊV`ÕÌÃÊ ÀÊÌÕLið ÊÊrÊ/ iÊ«À`ÕVÌÊVvÀÃÊÌÊÌ iÊ ÊÜ6Ì>}iÊ ÀiVÌÛiÊÓääÈÉxÉ °Ê Part No. J type Part No. O type xΣ££ xΣ£Ó xΣ£Î xÎÓx xÎÓÈä xÎÓÈ£ No.cores x cross-sec. mm² £ÊÝÊ£nx À £ÊÝÊÓ{ä À £ÊÝÊÎää À Outer Ø app. mm Óx]ä Ón]ä Îä]ä Cop. weight kg / km £ÇÇÈ]ä ÓÎä{]ä Ónnä]ä Weight app. kg / km ££ä]ä ÓÎÇä]ä ÓÇä]ä iÃÃÊ>`ÊëiVwV>ÌÃÊ>ÞÊLiÊV >}i`ÊÜÌ ÕÌÊ«ÀÀÊÌVi°Ê­,+䣮 *ÀViÃÊÊÀiµÕiÃÌ° xÈ HELUWIND® WK (N)A2XH 0,6/1kV, halogen free Technical data Ⴠ Temperature range fixed installation -40 °C to +90 °C during assembly -5 °C to +50 °C Ⴠ Operating temperature at conductor max. +90°C Ⴠ Nominal voltage Uo/U 0,6/1kV Ⴠ Test voltage 50 Hz 4kV Ⴠ Approvals production in according to VDE standards, CE compliant Ⴠ Min. bending radius 15 x cable diameter Ⴠ Flame test acc. to DIN VDE 0482 part 266-2, BS 4066, part 3 / EN 50266-2 / IEC 60332-3-24 (acc. DIN VDE 0472 part 804 cat. C) Ⴠ Smoke density acc. DIN VDE 0482 part 268, HD 606, EN 50268-12 / IEC 61034-12, BS 7622 Teil 12 (acc. DIN VDE 0472 Teil 816) Ⴠ Corrosivity of combustion gases acc. VDE 0482 Teil 267 / DIN EN 50267-2-2 / IEC 60754-2 (acc. DIN VDE 0472 part 813) Ⴠ Halogen free acc. DIN VDE 0482 part 267 / EN 50267-2-1 / IEC 60754-1 (acc. DIN VDE 0472 part 815) Cable structure Properties Ⴠ ALU conductors, stranded conductors acc. to IEC 60228 Cl. 2 Ⴠ conductor insulation cross-linked PE Ⴠ Core identification black Ⴠ Jacket thermoplastic polymer Ⴠ black jacket Ⴠ Halogen-free Ⴠ UV resistant Note Other diameters, part-no. and prices on request. Please contact us with your individual requirements via fax +49 7150 9209 5135. Application The HELUWIND® WK series was specifically designed for wind power applications.We supply the leading wind turbine manufacturers with our cables. = The product conforms to the EC low-voltage directive 2006/95/EG. Part no. 705031 705032 No.cores x cross-sec. mm² 1 x 185 1 x 240 AWG-No. Outer Ø approx. mm 22,0 24,2 AL weight kg/km 537,0 696,0 Weight approx. kg/km 1100,0 1208,0 Part no. 705033 705034 No.cores x cross-sec. mm² 1 x 300 1 x 400 AWG-No. Outer Ø approx. mm 26,9 29,9 AL weight kg/km 870,0 1160,0 Weight approx. kg/km 1342,0 1843,0 Dimensions and specifications may be changed without prior notice. xÇ N2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, Cu-conductor, single core, screened, PE-jacket Technical data Cable structure Properties Ⴠ XLPE-insulated power cables to IEC 60502, DIN VDE 0276 part 620, HD 620 S1 Ⴠ Temperature range during installation up to -20 °C Ⴠ Operating temperature max. 90 °C Ⴠ Short circuit temperature 250 °C (short circuit duration up to 5 sec.) Ⴠ Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV Ⴠ Operating voltages for 6/10 kV = max. 12 kV 12/20 kV = max. 24 kV 18/30 kV = max. 36 kV Ⴠ Test voltages for 6/10 kV = 15 kV 12/20 kV = 30 kV 18/30 kV = 45 kV Ⴠ Minimum bending radius during installation max. 15x cable ø Ⴠ Power ratings table see Technical Informations Ⴠ Circular bare cu-conductor of stranded wires to HD 383 Ⴠ Inner semi-conducting coating Ⴠ Core insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1 Ⴠ Outer extrusion of semi-conducting coating spliced with the insulation Ⴠ Wrapping of conductive material Ⴠ Screen: Braiding of copper wires with one or two tapes applied helically Ⴠ Wrapping Ⴠ PE-outer jacket black, compound DMP2 to HD 620.1 Ⴠ Jacket colour black Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation. Note Ⴠ Further dimensions available on request. Application Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. The PE-outer jacket is resistant to high mechanical stress for laying the cables. This PE-jacket is not flame-resistant (does not conform the test method B, as per VDE 0472 part 804). The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability. N2XS2Y 6/10kV Part No. 32481 32482 32483 32484 32486 32488 32490 32491 No. cores x Cross-sec. mm2 1x50 rm /16 1x70 rm /16 1x95 rm /16 1x120 rm /16 1x150 rm /25 1x185 rm /25 1x240 rm /25 1x300 rm /25 Nominalvoltage kV 6/10 6/10 6/10 6/10 6/10 6/10 6/10 6/10 Outer Ø approx. mm 26 28 29 31 33 35 37 38 Cop. weight kg / km 662 860 1098 1340 1725 2059 42587 3163 Weight approx. kg / km 1520 1760 2130 2470 3020 3630 4560 3630 Other dimensions available upon request. Dimensions and specifications may be changed without prior notice. Prices on request. 58 NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, Cu-conductor, single core, screened, PE-jacket Technical data Cable structure Properties Ⴠ XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S1 and IEC 60502 Ⴠ Temperature range during installation up to -20 °C Ⴠ Operating temperature max. 90 °C Ⴠ Short circuit temperature 250 °C (short circuit duration up to 5 sec.) Ⴠ Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV Ⴠ Operating voltages for 6/10 kV = max. 12 kV 12/20 kV = max. 24 kV 18/30 kV = max. 36 kV Ⴠ Test voltages for 6/10 kV = 15 kV 12/20 kV = 30 kV 18/30 kV = 45 kV Ⴠ Minimum bending radius during installation max. 15x cable ø Ⴠ Power ratings table see Technical Informations Ⴠ Circular bare alu-conductor of stranded wires to HD 383 Ⴠ Inner semi-conducting coating Ⴠ Core insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1 Ⴠ Outer extrusion of semi-conducting coating spliced with the insulation Ⴠ Wrapping of conductive material Ⴠ Screen: Braiding of copper wires with one or two tapes applied helically Ⴠ Wrapping Ⴠ PE-outer jacket black, compound DMP2 to HD 620.1 Ⴠ Jacket colour black Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation. Note Ⴠ Further dimensions available on request. Application Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. The PE-outer jacket is resistant to high mechanical stress for laying the cables. This PE-jacket is not flame-resistant (does not conform the test method B, as per VDE 0472 part 804). The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability. NA2XS2Y 12/20kV Part No. No. cores x Cross-sec. mm2 32534 1x70 rm /16 32535 1x95 rm /16 32536 1x120 rm /25 32538 1x150 rm /25 32540 1x185 rm /25 32542 1x240 rm /25 32543 1x300 rm /25 32544 1x400 rm /35 Nominalvoltage kV 12/20 12/20 12/20 12/20 12/20 12/20 12/20 12/20 Outer Ø approx. mm 30 33 35 37 36 40 44 47 Cop. weight kg/km 182 182 182 283 283 283 283 394 Alu weight kg / km 203 276 348 435 537 696 870 1160 Weight approx. kg / km 980 1120 1210 1420 1570 1830 2070 2460 Other dimensions available upon request. Dimensions and specifications may be changed without prior notice. Prices on request. 59 N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, Cu-conductor, single core, longitudinally water-tight, screened, PE-jacket Technical data Cable structure Properties Ⴠ XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S1 and IEC 60502 Ⴠ Temperature range during installation up to -20 °C Ⴠ Operating temperature max. 90 °C Ⴠ Short circuit temperature 250 °C (short circuit duration up to 5 sec.) Ⴠ Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV Ⴠ Operating voltages for 6/10 kV = max. 12 kV 12/20 kV = max. 24 kV 18/30 kV = max. 36 kV Ⴠ Test voltages for 6/10 kV = 15 kV 12/20 kV = 30 kV 18/30 kV = 45 kV Ⴠ Minimum bending radius during installation max. 15x cable ø Ⴠ Power ratings table see Technical Informations Ⴠ Circular bare Cu-conductor of stranded wires to DIN VDE 0295 cl. 2 bzw. IEC 60228 cl. 2 Ⴠ Inner semi-conducting coating Ⴠ Core insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1 Ⴠ Outer extrusion of semi-conducting coating spliced with the XLPE-insulation Ⴠ Longitudinally water-tight, conductive wrapping Ⴠ Screen: Braiding of copper wires with one or two tapes applied helically Ⴠ Longitudinally water-tight wrapping Ⴠ PE-outer jacket, compound DMP2 to HD 620.1 Ⴠ Jacket colour black Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ For longitudinally and crosswise water-tight cable type N2XS(FL)2Y with PE-copolymere coated aluminium. Ⴠ Further types and dimensions on request. Application Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. The PE-outer jacket is resistant to high mechanical stress for laying the cables. This PE-jacket is not flame-resistant (does not conform the test method B, as per VDE 0472 part 804). The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability. N2XS(F)2Y 12/20kV Part No. No. cores x Cross-sec. mm2 Nominalvoltage kV 32571 32572 32573 32574 32575 32576 32577 32578 32579 32580 1x35 1x50 1x70 1x95 1x120 1x150 1x185 1x240 1x300 1x400 12/20 12/20 12/20 12/20 12/20 12/20 12/20 12/20 12/20 12/20 rm /16 rm /16 rm /25 rm /16 rm /16 rm /25 rm /25 rm /25 rm /16 rm /35 Outer Ø approx. mm 33 35 36 37 39 41 43 45 48 Cop. weight kg / km 662 854 1094 1334 1723 2059 2587 3163 4234 Weight approx. kg / km 1400 1550 1800 2150 2400 2850 3250 3850 4900 Other dimensions available upon request. Dimensions and specifications may be changed without prior notice. Prices on request. 60 NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated, alu-conductor, single core, longitudinally water-tight, screened, PE-jacket Technical data Ɣ XLPE-insulated power cables to DIN VDE 0276 part 620, HD 620 S1 and IEC 60502 Ɣ Temperature range during installation up to -20°C Ɣ Operating temperature max. 90°C Ɣ Short circuit temperature 250°C (short circuit duration up to 5 sec.) Ɣ Nominal voltages U0/U 6/10 kV, 12/20 kV, 18/30 kV Ɣ Operating voltages for 6/10 kV = max. 12 kV 12/20 kV = max. 24 kV 18/30 kV = max. 36 kV Ɣ Test voltages for 6/10 kV = 15 kV 12/20 kV = 30 kV 18/30 kV = 45 kV Ɣ Minimum bending radius during installation max. 15x cable Ø Ɣ Power ratings table see Technical Informations Cable structure Properties Ⴠ Circular bare alu-conductor of stranded wires to DIN VDE 0295 cl. 2 and IEC 60228 cl. 2 Ⴠ Inner semi-conducting coating Ⴠ Core insulation of cross-linked Polyethylene (XLPE), PE-compound DIX8 to HD 620.1 Ⴠ Outer extrusion of semi-conducting coating spliced with the XLPE-insulation Ⴠ Longitudinally water-tight, conductive wrapping Ⴠ Screen: Braiding of copper wires with one or two tapes applied helically Ⴠ Longitudinally water-tight wrapping Ⴠ PE-outer jacket, compound DMP2 to HD 620.1 Ⴠ Jacket colour black Ⴠ Jacket thickness voltage 2,5 mm Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Installation notes To guarantee an optimum on operating reliability the extruded semi-conductive layer is spliced with the insulation for long duration. For this reason we recommend a peeling tool for installation. Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ For longitudinally and crosswise water-tight cable type NA2XS(FL)2Y with PE-copolymere coated aluminium. Ⴠ Further types and dimensions on request. Application Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries, switch-boards and power stations. The PE-outer jacket is resistant to high mechanical stress for laying the cables. This PE-jacket is not flame-resistant (does not conform the test method B, as per VDE 0472 part 804). The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures a construction free of partial discharges with high operational reliability. NA2XS(F)2Y 12/20kV Part No. No. cores x Cross-sec. mm2 32612 1x70 rm /16 32613 1x95 rm /16 32614 1x120 rm /16 32615 1x150 rm /25 32616 1x185 rm /25 32617 1x240 rm /25 32618 1x300 rm /25 32619 1x400 rm /35 Nominal- Outer Ø approx. voltage mm kV 12/20 34 12/20 36 12/20 37 12/20 39 12/20 41 12/20 43 12/20 45 12/20 48 Cop. weight kg/km 182 182 182 283 283 283 283 394 Alu weight kg / km 203 276 348 435 537 696 870 1160 Weight approx. kg / km 1030 1140 1250 1320 1570 1780 2100 2480 Other dimensions available upon request. Dimensions and specifications may be changed without prior notice. Prices on request. 61 JZ-500 flexible, number coded, meter marking Technical data Cable structure Properties Ⴠ Control cables, special PVC Ⴠ Conforms to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4 Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 (also available with other core colours) Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Outer sheath of special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Important for assemblers: We supply any "desired length" of stranded cores without outer sheath, core insulation colour acc. RAL 9005 with number combination acc. customers requirement. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: F-CY-JZ F-CY-OZ (LiY-CY) Y-CY-JB Y-CY-JZ Application These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air, as measuring and control cables in tool machines, conveyor belts, production lines in machinery production, in air-conditioning and in steel production. The earth core is laid in the outer layer. Selected PVC-compounds guarantee a good flexibility as well as an economic and fast installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10172 10012 10013 10014 10015 10183 10016 10017 10018 10019 10020 10021 10022 10023 10024 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 8 x 0,5 10 G 0,5 12 G 0,5 12 x 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 40 G 0,5 42 G 0,5 Prices on request. 62 Outer Ø Cop. approx. mm weight kg/km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,0 5,6 19,0 6,3 24,0 6,3 24,0 6,9 29,0 6,9 33,6 6,9 33,6 7,4 38,0 7,4 38,0 8,3 48,0 8,8 58,0 8,8 58,0 9,7 67,0 10,2 76,0 11,0 86,0 11,5 96,0 11,5 101,0 12,9 120,0 13,8 144,0 14,3 154,0 14,9 163,0 15,6 192,0 16,1 202,0 Weight approx. kg/km 40,0 46,0 46,0 56,0 56,0 65,0 65,0 75,0 80,0 80,0 97,0 97,0 116,0 135,0 135,0 150,0 175,0 196,0 215,0 240,0 270,0 310,0 323,0 362,0 434,0 449,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 10025 10169 10026 10027 10028 10029 10030 10031 10032 10033 10034 10035 10036 10037 10177 10038 10039 10040 10173 10041 10042 10043 10044 10045 10046 10047 No.cores x cross-sec. mm² 50 G 0,5 52 G 0,5 61 G 0,5 65 G 0,5 80 G 0,5 100 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 6 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 8 x 0,75 9 G 0,75 10 G 0,75 12 G 0,75 12 x 0,75 14 G 0,75 15 G 0,75 18 G 0,75 Outer Ø Cop. approx. mm weight kg/km 17,9 240,0 17,9 252,0 19,0 293,0 19,7 312,0 21,8 384,0 24,3 480,0 5,3 14,4 5,6 21,6 5,6 21,6 6,3 28,8 6,3 29,0 6,9 36,0 6,9 36,0 7,5 43,0 7,5 43,0 7,5 50,0 7,5 50,0 8,2 58,0 8,2 58,0 8,8 65,0 9,2 72,0 9,8 86,0 9,8 86,0 10,6 101,0 11,4 108,0 12,2 130,0 Weight approx. kg/km 513,0 534,0 625,0 682,0 780,0 980,0 46,0 54,0 54,0 66,0 66,0 80,0 80,0 99,0 99,0 110,0 110,0 130,0 130,0 153,0 162,0 179,0 179,0 214,0 218,0 257,0 AWG-No. 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Continuation Ⴇ JZ-500 flexible, number coded, meter marking Part no. 10533 10048 10049 10050 10534 10051 10052 10182 10053 10054 10055 10056 10057 10178 10058 10059 10060 10061 10062 10063 10064 10065 10066 10067 10068 10069 10070 10071 10180 10170 10072 10073 10074 10075 10076 10174 10197 10077 10184 10179 10175 10078 10176 10196 10198 10168 10079 10080 10199 10081 10167 10082 10083 10084 10085 10086 10087 10088 10089 10090 10091 10092 10093 10094 10095 10096 10097 10098 10099 10100 10101 10181 10102 10103 10104 10105 No.cores x cross-sec. mm² 19 G 0,75 20 G 0,75 21 G 0,75 25 G 0,75 27 G 0,75 32 G 0,75 34 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 80 G 0,75 100 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 5x1 6G1 7G1 7x1 8G1 9G1 10 G 1 10 x 1 12 G 1 12 x 1 14 G 1 16 G 1 18 G 1 18 x 1 19 G 1 20 G 1 20 x 1 21 G 1 24 G 1 25 G 1 25 x 1 26 G 1 27 G 1 30 x 1 34 G 1 36 G 1 37 G 1 40 G 1 40 x 1 41 G 1 42 G 1 50 G 1 56 G 1 61 G 1 65 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 12 x 1,5 14 G 1,5 Outer Ø Cop. approx. mm weight kg/km 12,7 137,0 12,7 144,0 12,7 151,0 14,3 180,0 15,2 195,0 15,9 230,0 16,7 245,0 17,2 266,0 17,2 288,0 18,0 296,0 18,0 302,0 19,8 360,0 21,2 439,0 21,7 468,0 24,3 576,0 27,0 720,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 7,3 48,0 8,1 58,0 8,1 67,0 8,1 67,0 8,7 77,0 9,8 86,0 9,8 96,0 9,8 96,0 10,4 115,0 10,4 115,0 11,4 134,0 12,3 154,0 12,9 173,0 12,9 173,0 13,0 182,0 13,7 192,0 13,7 192,0 13,7 205,0 14,7 230,0 15,4 240,0 15,4 240,0 15,6 252,0 15,8 259,0 16,4 308,0 17,9 326,0 17,9 346,0 18,4 355,0 18,5 384,0 18,5 384,0 19,4 394,0 19,4 403,0 21,2 480,0 21,9 538,0 22,5 586,0 23,5 628,0 26,0 768,0 29,2 960,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 86,0 9,2 101,0 9,2 101,0 9,9 115,0 10,9 129,0 10,9 144,0 12,0 158,0 12,0 173,0 12,0 173,0 13,0 202,0 Weight approx. kg/km 264,0 286,0 320,0 365,0 382,0 455,0 510,0 537,0 595,0 607,0 612,0 735,0 845,0 895,0 1070,0 1322,0 60,0 72,0 72,0 86,0 86,0 104,0 104,0 125,0 141,0 141,0 175,0 200,0 217,0 217,0 230,0 230,0 271,0 300,0 343,0 343,0 355,0 375,0 375,0 420,0 440,0 485,0 485,0 500,0 534,0 550,0 650,0 668,0 701,0 755,0 755,0 770,0 810,0 936,0 920,0 1100,0 1180,0 1294,0 1644,0 70,0 90,0 90,0 109,0 109,0 131,0 131,0 157,0 184,0 184,0 216,0 259,0 275,0 300,0 309,0 309,0 345,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA01) 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 10106 10107 10185 10108 10109 10110 10535 10111 10112 10536 10113 10114 10115 10116 10117 10187 10118 10119 10120 10121 10122 10123 10124 10125 10126 10127 10128 10129 10130 10131 10132 10133 10134 10135 10136 10137 10138 10139 10140 10141 10142 10143 10144 10145 10146 10147 10148 10149 10150 10151 10152 10153 10154 10190 10155 10156 10157 10191 10158 10159 10160 10192 10161 10162 10193 10163 10188 10194 10164 10189 10195 10165 10333 10166 13139 13140 No.cores x cross-sec. mm² 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 25 G 1,5 27 G 1,5 32 G 1,5 34 G 1,5 37 G 1,5 41 G 1,5 42 G 1,5 50 G 1,5 56 G 1,5 61 G 1,5 65 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 21 G 2,5 25 G 2,5 34 G 2,5 42 G 2,5 50 G 2,5 61 G 2,5 100 G 2,5 2x4 3G4 4G4 5G4 7G4 8G4 12 G 4 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 4 G 120 4 G 150 4 G 185 Outer Ø Cop. approx. mm weight kg/km 13,9 230,0 14,6 259,0 15,2 279,0 15,5 288,0 15,5 302,0 17,4 360,0 19,0 389,0 19,5 461,0 20,2 490,0 20,2 533,0 21,8 591,0 21,8 605,0 24,2 720,0 24,9 806,0 25,8 878,0 26,7 936,0 29,8 1152,0 33,2 1440,0 7,8 48,0 8,3 72,0 8,3 72,0 9,2 96,0 9,2 96,0 10,1 120,0 10,1 120,0 11,2 168,0 11,2 168,0 12,3 192,0 14,8 288,0 16,0 336,0 18,2 432,0 19,1 504,0 21,6 600,0 25,0 816,0 27,2 1008,0 30,0 1200,0 32,0 1464,0 41,4 2400,0 9,3 77,0 9,8 115,0 11,0 154,0 12,3 192,0 13,6 269,0 14,6 307,0 17,8 461,0 11,9 173,0 13,0 230,0 14,5 288,0 16,2 403,0 14,8 288,0 16,4 384,0 18,3 480,0 20,2 672,0 18,2 461,0 20,0 614,0 22,6 768,0 24,8 1075,0 22,2 720,0 24,9 960,0 27,7 1200,0 30,6 1680,0 25,6 1008,0 28,4 1344,0 31,7 1680,0 30,9 1440,0 34,2 1920,0 38,3 2400,0 36,5 2016,0 40,3 2688,0 45,3 3360,0 41,1 2736,0 45,8 3648,0 52,7 4560,0 51,4 4608,0 58,5 5760,0 61,1 7104,0 Weight approx. kg/km 386,0 440,0 445,0 490,0 555,0 620,0 670,0 790,0 830,0 892,0 996,0 1007,0 1250,0 1332,0 1440,0 1602,0 1871,0 2353,0 112,0 148,0 148,0 178,0 178,0 221,0 221,0 306,0 306,0 363,0 498,0 569,0 764,0 914,0 1044,0 1470,0 1790,0 2095,0 2750,0 4450,0 195,0 230,0 295,0 361,0 458,0 590,0 790,0 355,0 424,0 525,0 625,0 540,0 701,0 858,0 1106,0 827,0 1035,0 1259,0 1780,0 1186,0 1582,0 1999,0 2825,0 1585,0 2105,0 2633,0 2550,0 2940,0 2936,0 3180,0 4090,0 5443,0 4680,0 5540,0 6931,0 7000,0 8340,0 9904,0 AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 300 kcmil 350 kcmil Prices on request. 63 JZ-500 COLD flexible at low temperature, number coded, meter marking Technical data Cable structure Properties Ⴠ Control cables, special PVC Ⴠ Requirements adapted to DIN VDE 0281, 0293, 0295 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC YI4 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Cold flexible outer sheath of special PVC Ⴠ colour black (RAL 9005) Ⴠ with meter marking Ⴠ Extensively oil resistant, öl-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Application This cold-flexible PVC hose cable is used under average stress for flexible applications with free movement, without tensile load and without forced motion guide in dry, moist, wet rooms and outside, as measuring and control cable at machine tools, conveyor belts and transport belts, production streets, in plant construction, in air condition construction and in refrigerated warehouses. Selected PVC mixtures guarantee good flexibility, efficient and fast installation. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 10750 10751 10752 10753 10754 10755 10756 10757 10758 10759 10760 10761 10762 10763 10764 10765 10766 10767 10768 10769 10770 10771 10772 10773 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 12 G 0,75 18 G 0,75 25 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 5x1 7G1 7x1 12 G 1 18 G 1 25 G 1 Outer Ø Cop. approx. mm weight kg/km 4,9 9,6 5,6 21,6 5,6 21,6 6,3 28,8 6,3 29,0 6,9 36,0 6,9 36,0 7,5 50,0 7,5 50,0 9,8 86,0 12,2 130,0 14,3 180,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 7,3 48,0 8,1 67,0 8,1 67,0 10,4 115,0 12,9 173,0 15,4 240,0 Weight approx. kg/km 40,0 54,0 54,0 66,0 66,0 80,0 80,0 110,0 110,0 179,0 257,0 365,0 60,0 72,0 72,0 86,0 86,0 104,0 104,0 141,0 141,0 230,0 343,0 485,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA01) 64 20 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 Part no. 10774 10775 10776 10777 10778 10779 10780 10781 10782 10783 10784 10785 10786 10787 10788 10789 10790 10791 10792 10793 10794 10795 10796 10797 No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 4G6 5G6 Outer Ø Cop. approx. mm weight kg/km 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 7,4 58,0 8,3 72,0 8,3 72,0 9,2 86,0 9,2 101,0 9,2 101,0 12,0 173,0 14,6 259,0 17,4 360,0 7,8 48,0 8,3 72,0 8,3 72,0 9,2 96,0 9,2 96,0 10,1 120,0 10,1 120,0 11,2 168,0 11,2 168,0 13,0 230,0 14,5 288,0 Weight approx. kg/km 70,0 90,0 90,0 109,0 109,0 131,0 131,0 157,0 184,0 184,0 309,0 440,0 620,0 112,0 148,0 148,0 178,0 178,0 221,0 221,0 306,0 306,0 424,0 525,0 AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 10 10 Prices on request. F-CY-JZ flexible, Cu-screened, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cables, adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage core/core 4000 V core/screen 2000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm² to 2,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white figure imprint to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Foil separator Ⴠ Tinned copper braided screening, approx. 85 coverage Ⴠ Special PVC outer sheath TM2, to special PVC, TM2 to DIN VDE 0281 part 1 and HD 21.1 Ⴠ Colour grey (RAL 7001) Ⴠ With meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Please note the cleanroom qualification when ordering. Ⴠ To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. Ⴠ unscreened analogue type: JZ-500 Application For use as a data cable in control circuits, in tool-making and machine industries as well as a signal cable in computer systems and electronics. The more usual PVC inner sheath has been replaced in these cables by a stabilising foil separator, thus reducing the total diameter of the cables considerably and thereby reducing the bending radius, total weight etc. The high covering percentage of the copper screening offers interference-free signal transfer etc. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above application. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 16320 16321 16322 16323 16324 16325 16326 16327 16328 16329 16330 16331 16332 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 5,7 35,0 5,9 42,0 6,4 47,0 6,9 56,0 7,6 67,0 7,6 69,0 8,7 80,0 9,6 94,0 9,7 108,0 10,2 116,0 11,0 129,0 11,5 145,0 12,2 172,0 Weight approx. kg/km 45,0 55,0 61,0 74,0 89,0 98,0 117,0 135,0 157,0 190,0 210,0 217,0 240,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 16333 16334 16335 16336 16337 16165 16338 16339 16490 16340 16341 16342 16343 No.cores x cross-sec. mm² 21 G 0,5 24 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 36 G 0,5 40 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 80 G 0,5 100 G 0,5 Outer Ø Cop. approx. mm weight kg/km 12,7 188,0 13,5 235,0 13,6 240,0 14,4 295,0 14,9 301,0 15,6 312,0 15,6 318,0 16,9 343,0 16,9 348,0 18,5 406,0 19,7 508,0 22,6 680,0 24,9 804,0 Weight approx. kg/km 250,0 300,0 314,0 360,0 425,0 433,0 446,0 475,0 486,0 573,0 653,0 784,0 995,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 Continuation Ⴇ 65 F-CY-JZ flexible, Cu-screened, EMC-preferred type, meter marking Part no. 16344 16345 16346 16347 16348 16349 16350 16351 16353 16354 16355 16356 16447 16357 16358 16359 16360 16361 16362 16363 16166 16364 16448 16365 16491 16366 16367 16368 16369 16370 16371 16372 16373 16374 16375 16376 16377 16378 16379 16380 16381 16352 16382 16383 16384 16439 16385 16386 16387 16446 16388 16492 16389 16390 16391 16392 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 19 G 0,75 20 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75 32 G 0,75 34 G 0,75 36 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 80 G 0,75 100 G 0,75 2x1 3G1 4G1 5G1 6G1 7G1 8G1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 19 G 1 20 G 1 24 G 1 25 G 1 27 G 1 28 G 1 30 G 1 34 G 1 37 G 1 40 G 1 41 G 1 50 G 1 61 G 1 80 G 1 100 G 1 Outer Ø Cop. approx. mm weight kg/km 6,1 40,0 6,3 52,0 6,8 60,0 7,4 71,0 8,2 80,0 8,2 91,0 9,6 110,0 10,3 137,0 10,5 142,0 11,3 180,0 11,9 200,0 12,7 212,0 12,7 230,0 13,3 238,0 14,0 246,0 14,9 270,0 15,0 281,0 15,0 304,0 15,8 320,0 16,7 342,0 17,2 345,0 17,2 350,0 17,2 361,0 18,6 369,0 18,6 400,0 20,3 461,0 21,7 540,0 24,8 711,0 27,6 900,0 6,4 50,0 6,7 60,0 7,2 71,0 8,0 88,0 8,7 97,0 8,7 111,0 10,1 127,0 11,2 150,0 11,4 184,0 12,0 196,0 12,8 209,0 13,5 260,0 13,5 280,0 14,3 317,0 16,0 320,0 16,2 349,0 16,2 400,0 17,0 408,0 17,0 441,0 18,5 486,0 18,5 519,0 19,9 510,0 19,9 531,0 21,8 625,0 23,3 702,0 26,6 920,0 29,7 1120,0 Weight approx. kg/km 59,0 66,0 77,0 93,0 113,0 130,0 145,0 180,0 202,0 225,0 275,0 292,0 308,0 320,0 378,0 435,0 415,0 435,0 450,0 484,0 502,0 535,0 592,0 610,0 622,0 777,0 900,0 1210,0 1445,0 65,0 80,0 98,0 127,0 144,0 158,0 197,0 232,0 260,0 302,0 346,0 380,0 412,0 440,0 493,0 534,0 562,0 595,0 616,0 741,0 790,0 835,0 843,0 1025,0 1205,0 1445,0 1613,0 AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 Part no. 16393 16394 16395 16396 16397 16398 16399 16400 16401 16402 16403 16449 16404 16405 16406 16407 16450 16408 16409 16410 16451 16411 16493 16412 16413 16414 16415 16416 16417 16418 16419 16420 16421 16438 16452 16422 16423 16424 16425 16426 16427 16428 16429 16430 16431 16432 16433 16434 16435 16436 16440 16437 16441 16442 16443 16444 16445 No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 24 G 1,5 25 G 1,5 27 G 1,5 28 G 1,5 30 G 1,5 35 G 1,5 37 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 2x4 3G4 4G4 5G4 7G4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 Dimensions and specifications may be changed without prior notice. (RA01) Process control for a large cabling machine at our Windsbach factory. 66 Outer Ø Cop. approx. mm weight kg/km 7,0 63,0 7,5 80,0 8,1 97,0 9,0 119,0 9,8 147,0 11,4 170,0 12,6 193,0 12,8 267,0 13,5 283,0 14,4 315,0 15,4 374,0 15,4 386,0 16,1 396,0 17,0 425,0 18,2 458,0 18,4 526,0 18,4 531,0 19,1 541,0 19,1 555,0 20,8 645,0 20,8 674,0 22,6 725,0 22,6 801,0 24,7 885,0 26,4 1100,0 30,3 1324,0 33,6 1641,0 8,3 96,0 9,0 144,0 9,8 148,0 10,9 181,0 11,9 255,0 15,5 340,0 15,8 441,0 18,9 570,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 14,0 316,0 11,7 173,0 12,5 240,0 13,8 305,0 15,3 439,0 16,9 505,0 14,7 255,0 15,7 350,0 17,3 535,0 19,2 592,0 21,4 810,0 20,4 740,0 22,6 895,0 24,9 1140,0 27,8 1380,0 28,4 1576,0 31,6 1930,0 34,6 2155,0 Weight approx. kg/km 88,0 100,0 126,0 160,0 208,0 244,0 315,0 338,0 383,0 424,0 479,0 508,0 545,0 560,0 690,0 705,0 774,0 810,0 830,0 890,0 945,0 1060,0 1071,0 1290,0 1705,0 2010,0 2505,0 130,0 167,0 195,0 223,0 344,0 460,0 570,0 681,0 185,0 240,0 310,0 385,0 500,0 268,0 330,0 415,0 509,0 672,0 425,0 500,0 783,0 856,0 1305,0 880,0 1295,0 1570,0 1965,0 2070,0 2690,0 3015,0 AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 4 4 2 2 1 Prices on request. Y-CY-JZ flexible, CU-screened, transparent, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cables, adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Mutual capacitance according to different cross-sections 0,5 mm² to 2,5 mm²: core/core approx. 150 nF/km core/screen approx. 270 nF/km Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4 Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of special PVC Z 7225 Ⴠ Black cores with continuous white numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC inner sheath Ⴠ Tinned copper, braided screen, approx. 85 coverage Ⴠ Transparent special PVC outer sheath Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: JZ-500 Application For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a high degree of interference protection. The screening density assures disturbancefree transmission of all signals and impulses. The PVC-inner sheaths of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical view of the tinned copper braid. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 16200 16169 16201 16202 16170 16203 16171 16204 16205 17172 16206 16207 16208 16209 16210 16211 16212 16315 16213 16214 16215 16216 16217 16218 16453 No.cores x cross-sec. mm² 2 x 0,5 3 x 0,5 3 G 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 24 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 36 G 0,5 40 G 0,5 41 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 7,1 41,0 7,2 45,0 7,4 45,0 8,0 54,0 7,8 54,0 8,5 66,0 8,3 66,0 9,3 73,0 9,3 79,0 9,5 79,0 9,8 82,0 10,9 107,0 11,6 137,0 12,4 142,0 12,9 147,0 13,5 156,0 14,2 173,0 14,2 189,0 15,6 236,0 15,6 250,0 16,4 297,0 17,1 312,0 17,9 320,0 18,4 345,0 19,1 348,0 Weight approx. kg/km 67,0 83,0 83,0 94,0 94,0 108,0 108,0 125,0 136,0 136,0 150,0 170,0 195,0 223,0 250,0 277,0 310,0 331,0 390,0 407,0 520,0 550,0 585,0 654,0 671,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 16219 16220 16221 16222 16223 16224 16173 16225 16196 16226 16174 16227 16228 16175 16229 16230 16231 16232 16233 16234 16235 16316 16236 16237 16238 16239 No.cores x cross-sec. mm² 50 G 0,5 61 G 0,5 80 G 0,5 100 G 0,5 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75 Outer Ø Cop. approx. mm weight kg/km 20,9 407,0 22,4 520,0 25,2 690,0 28,4 805,0 7,7 46,0 8,0 57,0 7,8 57,0 8,5 63,0 8,3 63,0 9,3 76,0 9,1 76,0 9,9 82,0 10,1 100,0 10,4 100,0 10,6 112,0 11,7 140,0 12,7 175,0 13,3 190,0 14,1 204,0 14,9 240,0 15,4 262,0 15,4 274,0 17,3 291,0 17,3 306,0 17,7 326,0 18,5 340,0 Weight approx. kg/km 740,0 850,0 1080,0 1350,0 87,0 98,0 98,0 113,0 113,0 130,0 130,0 156,0 184,0 184,0 221,0 270,0 292,0 315,0 335,0 358,0 420,0 454,0 480,0 508,0 535,0 640,0 AWG-No. 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Continuation Ⴇ 67 Y-CY-JZ flexible, CU-screened, transparent, EMC-preferred type, meter marking Part no. 16240 16241 16242 16454 16243 16244 16245 16246 16248 16249 16176 16250 16177 16251 16178 16252 16253 16179 16254 16255 16256 16257 16258 16259 16260 16261 16262 16263 16264 16265 16266 16455 16267 16268 16269 16270 16271 16272 16180 16273 16181 16274 16182 16275 16183 16276 16277 16278 No.cores x cross-sec. mm² 32 G 0,75 36 G 0,75 40 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 80 G 0,75 100 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 5x1 6G1 7G1 7x1 8G1 10 G 1 12 G 1 14 G 1 16 G 1 18 G 1 20 G 1 24 G 1 25 G 1 28 G 1 30 G 1 34 G 1 40 G 1 41 G 1 50 G 1 61 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 7 x 1,5 8 G 1,5 10 G 1,5 12 G 1,5 Outer Ø Cop. approx. mm weight kg/km 19,1 349,0 19,9 358,0 20,6 371,0 21,2 403,0 23,2 470,0 25,0 550,0 28,3 715,0 31,6 910,0 8,0 54,0 8,3 64,0 8,2 64,0 9,0 76,0 8,9 76,0 9,7 89,0 9,5 89,0 10,3 101,0 10,5 114,0 11,0 114,0 11,2 130,0 12,5 156,0 13,3 186,0 14,1 198,0 14,8 214,0 15,6 284,0 16,3 325,0 18,2 366,0 18,4 387,0 19,2 421,0 19,6 457,0 20,9 500,0 21,5 536,0 22,2 578,0 25,4 681,0 26,1 710,0 29,8 940,0 34,2 1180,0 8,6 64,0 9,2 82,0 9,0 82,0 9,8 99,0 9,6 99,0 10,8 123,0 10,5 123,0 11,7 148,0 12,1 148,0 12,6 172,0 13,8 198,0 14,9 274,0 Weight approx. kg/km 688,0 730,0 950,0 971,0 1100,0 1290,0 1510,0 1640,0 97,0 103,0 103,0 146,0 146,0 169,0 169,0 199,0 219,0 219,0 270,0 330,0 350,0 400,0 422,0 514,0 545,0 640,0 689,0 710,0 762,0 910,0 1070,0 1092,0 1315,0 1370,0 1610,0 1840,0 130,0 152,0 152,0 168,0 168,0 202,0 202,0 304,0 304,0 336,0 420,0 434,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA01) 68 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 16279 16280 16281 16282 16317 16283 16284 16285 16286 16287 16288 16456 16289 16290 16291 16292 16293 16294 16295 16296 16297 16298 16318 16299 16300 16301 16302 16303 16304 16305 16306 16307 16308 16309 16310 16311 16312 16313 16460 16314 16461 16462 16463 16464 16465 16157 16466 16158 16467 16159 16468 16160 16167 16168 No.cores x cross-sec. mm² 14 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 21 G 1,5 24 G 1,5 25 G 1,5 28 G 1,5 30 G 1,5 35 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 10 G 2,5 12 G 2,5 2x4 3G4 4G4 5G4 7G4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 5 G 16 4 G 25 5 G 25 4 G 35 5 G 35 4 G 50 5 G 50 4 G 70 5 G 70 4 G 95 5 G 95 4 G 120 5 G 120 4 G 150 5 G 150 Outer Ø Cop. approx. mm weight kg/km 15,8 294,0 16,7 318,0 17,4 386,0 18,5 401,0 18,5 447,0 20,4 487,0 20,6 531,0 21,6 562,0 21,6 598,0 23,2 685,0 25,0 759,0 25,0 840,0 27,4 997,0 29,2 1120,0 33,4 1360,0 37,6 1690,0 10,1 110,0 10,8 148,0 11,5 169,0 12,8 220,0 14,1 284,0 16,4 369,0 17,9 470,0 11,8 124,0 12,5 178,0 13,7 234,0 15,0 284,0 16,4 321,0 13,7 176,0 14,4 245,0 15,7 316,0 17,3 442,0 19,0 530,0 16,6 260,0 17,6 367,0 19,4 549,0 21,3 604,0 23,6 820,0 23,4 807,0 26,0 940,0 28,3 1169,0 31,5 1420,0 32,4 1680,0 36,5 2020,0 38,6 2370,0 43,0 2880,0 46,1 3257,0 50,9 4032,0 51,1 4060,0 56,0 5244,0 56,5 5231,0 62,1 6624,0 64,6 7760,0 70,6 8496,0 Weight approx. kg/km 480,0 525,0 640,0 690,0 720,0 770,0 805,0 900,0 950,0 1100,0 1350,0 1381,0 1675,0 1800,0 2300,0 2600,0 180,0 216,0 267,0 347,0 407,0 660,0 722,0 302,0 340,0 410,0 502,0 638,0 350,0 450,0 559,0 702,0 907,0 500,0 750,0 1020,0 1115,0 1500,0 1380,0 1553,0 1890,0 2270,0 2390,0 2885,0 3315,0 4150,0 4600,0 5750,0 6060,0 7580,0 7315,0 9150,0 9680,0 10170,0 AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 4 4 2 2 1 1 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil Prices on request. JZ-500 HMH flexible control cable, halogen-free, extremely fire resistant, oil resistant , meter marking 1) Technical data Cable structure Properties Ⴠ Halogen-free flexible control cable, core construction adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: JZ-500 HMH-C Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in air-conditioning and steel production works. For fixed installation or flexible application, directed without forcing by casual, not constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and also for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in shaked or stamped concrete, not suitable for imbedding in solidified or compressed concrete. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 11201 11202 11332 11203 11333 11204 11334 11205 11206 11207 11208 11209 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 4,9 9,6 5,2 14,4 5,2 14,4 5,6 19,0 5,6 19,0 6,3 24,0 6,3 24,0 6,9 33,6 7,4 38,0 8,3 48,0 8,8 58,0 10,2 76,0 Weight approx. kg/km 43,0 50,0 50,0 60,0 60,0 71,0 71,0 84,0 101,0 121,0 142,0 183,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 11210 11211 11212 11213 11214 11215 11216 11217 11218 11219 11220 No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5 Outer Ø Cop. approx. mm weight kg/km 11,0 86,0 11,5 96,0 12,9 120,0 13,8 144,0 14,9 163,0 14,9 178,0 16,1 197,0 16,1 202,0 17,9 240,0 19,0 293,0 19,7 312,0 Weight approx. kg/km 204,0 227,0 283,0 324,0 367,0 381,0 417,0 454,0 519,0 635,0 694,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 Continuation Ⴇ 69 JZ-500 HMH flexible control cable, halogen-free, extremely fire resistant, oil resistant , meter marking 1) Part no. 11221 11222 11335 11223 11336 11224 11337 11225 11338 11226 11227 11228 11229 11230 11231 11232 11233 11234 11235 11236 11237 11238 11239 11240 11241 11242 11339 11243 11340 11244 11245 11246 11247 11248 11249 11250 11251 11252 11253 11254 11255 11256 11257 11258 11259 11260 11261 11341 11262 11263 11264 11265 11266 11267 11268 11269 11270 11271 11272 11273 11274 11275 11276 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 7G1 8G1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5 Outer Ø Cop. approx. mm weight kg/km 5,3 14,4 5,6 21,6 5,6 21,6 6,3 29,0 6,3 29,0 6,9 36,0 6,9 36,0 7,5 50,0 7,5 50,0 8,2 58,0 9,2 72,0 9,8 86,0 11,4 115,0 12,2 130,0 12,7 144,0 14,3 180,0 15,3 216,0 16,7 245,0 16,7 260,0 18,0 296,0 18,0 302,0 19,8 360,0 21,2 439,0 21,7 468,0 5,6 19,2 5,9 29,0 5,9 29,0 6,6 38,4 6,6 38,4 7,3 48,0 8,1 67,0 8,7 77,0 9,8 96,0 10,4 115,0 12,3 154,0 12,9 173,0 13,7 192,0 15,4 240,0 17,9 326,0 17,9 355,0 19,4 394,0 19,4 403,0 21,2 480,0 22,5 586,0 23,5 628,0 6,4 29,0 6,8 43,0 6,8 43,0 7,4 58,0 8,3 72,0 9,2 101,0 9,9 115,0 10,9 144,0 12,0 173,0 13,9 230,0 14,6 259,0 15,5 288,0 17,4 360,0 20,2 490,0 20,2 533,0 24,2 720,0 25,8 878,0 26,7 936,0 Weight approx. kg/km 47,0 56,0 56,0 69,0 69,0 83,0 83,0 114,0 114,0 136,0 172,0 183,0 241,0 266,0 291,0 374,0 450,0 517,0 541,0 611,0 621,0 742,0 853,0 909,0 63,0 74,0 74,0 90,0 90,0 109,0 151,0 184,0 224,0 243,0 314,0 361,0 387,0 496,0 670,0 713,0 784,0 824,0 952,0 1140,0 1201,0 70,0 94,0 94,0 112,0 141,0 191,0 224,0 282,0 311,0 392,0 450,0 497,0 630,0 842,0 897,0 1277,0 1460,0 1612,0 AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 11277 11278 11279 11280 11281 11282 11283 11284 11285 11286 11287 11288 11289 11290 11291 11292 11293 11294 11295 11296 11297 11298 11299 11300 11301 11302 11303 11304 11305 11306 11307 11308 11309 11310 11311 11312 11313 11314 11315 11316 11317 11318 11319 11320 11321 11322 11323 11324 11325 11326 11327 11328 11329 11330 11331 No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2x4 3G4 4G4 5G4 7G4 8G4 10 G 4 12 G 4 16 G 4 18 G 4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 Dimensions and specifications may be changed without prior notice. (RA03) Quality assurance inspections with the aid of a stereo microscope at our Windsbach factory. 70 Outer Ø Cop. approx. mm weight kg/km 7,8 48,0 8,3 72,0 9,2 96,0 10,1 120,0 11,2 168,0 12,3 192,0 13,9 240,0 14,8 288,0 17,1 384,0 18,2 432,0 19,1 480,0 21,6 600,0 23,0 720,0 9,3 77,0 9,8 115,0 11,0 154,0 12,3 192,0 13,6 269,0 14,6 307,0 17,8 384,0 18,2 461,0 20,6 614,0 21,9 691,0 11,0 115,0 11,9 173,0 13,0 230,0 14,5 288,0 16,2 403,0 14,0 192,0 14,8 288,0 16,4 384,0 18,3 480,0 20,2 672,0 16,8 307,0 18,2 461,0 20,0 614,0 22,6 768,0 24,8 1075,0 22,2 720,0 24,9 960,0 27,7 1200,0 25,6 1008,0 28,4 1344,0 31,7 1680,0 30,9 1440,0 34,2 1920,0 38,3 2400,0 36,5 2016,0 40,3 2688,0 45,3 3360,0 41,1 2736,0 45,8 3648,0 50,7 4560,0 47,0 3456,0 51,4 4608,0 Weight approx. kg/km 118,0 151,0 181,0 224,0 316,0 370,0 451,0 499,0 720,0 769,0 911,0 1047,0 1280,0 199,0 247,0 299,0 369,0 463,0 601,0 698,0 790,0 1130,0 1280,0 266,0 360,0 429,0 529,0 631,0 440,0 550,0 708,0 862,0 1124,0 642,0 830,0 1060,0 1270,0 1794,0 1190,0 1594,0 2014,0 1590,0 2200,0 2693,0 2571,0 3087,0 3980,0 3207,0 4077,0 5501,0 4708,0 5590,0 6972,0 5515,0 7100,0 AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 Prices on request. JZ-500 HMH-C flexible control cable, halogen-free, extremely fire resistant, oil resistant , Cu-screened, EMC-preferred type 1) Technical data Cable structure Properties Ⴠ Halogen-free core flexible control cable adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius flexing approx. 12,5x cable ø fixed installation approx. 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free compound TI6, to E DIN VDE 0281 part 14 Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores laid up in layers with optimal lay-length Ⴠ Separating layer Ⴠ Screen braid of tinned copper wires, coverage approx. 85 Ⴠ Halogen-free sheath compound TM7, to E DIN VDE 0281 part 14 Ⴠ Jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ ¹) For the critical applications we advise for consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test to VDE 0482-332-3, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ unscreened analogue type: JZ-500 HMH Application Halogen-free, flame retardant control cables are used for instrumentation and control cables in tooling machinery, conveyor and transportation belts, production lines, in plant construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for casual, not constantly recurring free movement without forced motion and without tensile stress for medium mechanical loads. The cable is suitable for use in dry, damp and wet environments for installation above, on, in and beneath plaster as well as in masonry and concrete walls except for direct embedding in vibrated, compacted or tamped concrete, not suitable for imbedding in solidified or compressed concrete. An interference-free transmission of signals and pulse in assured by the high degree of screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 11656 11657 11342 11658 11343 11659 11660 11663 11665 11667 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 5,7 35,0 5,9 42,0 5,9 42,0 6,4 47,0 6,4 47,0 6,9 56,0 7,6 69,0 9,7 108,0 11,5 145,0 13,6 240,0 Weight approx. kg/km 46,0 56,0 56,0 62,0 62,0 75,0 98,0 158,0 216,0 315,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 Part no. 11678 11679 11344 11680 11345 11681 11346 11682 11347 11685 11687 11689 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 12 G 0,75 18 G 0,75 25 G 0,75 Outer Ø Cop. approx. mm weight kg/km 6,1 40,0 6,3 52,0 6,3 52,0 6,8 60,0 6,8 60,0 7,4 71,0 7,4 71,0 8,2 91,0 8,2 91,0 10,5 142,0 12,7 212,0 15,0 281,0 Weight approx. kg/km 60,0 68,0 68,0 78,0 78,0 95,0 95,0 130,0 130,0 203,0 290,0 413,0 AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 Continuation Ⴇ 71 JZ-500 HMH-C flexible control cable, halogen-free, extremely fire resistant, oil resistant , Cu-screened, EMC-preferred type 1) Part no. 11700 11701 11348 11702 11349 11703 11704 11707 11709 11711 11722 11723 11350 11724 11725 11726 11729 11731 11733 11744 11745 11746 11747 11748 11751 11766 11768 11769 11770 11771 11781 11782 11783 11784 11785 11786 11787 11788 11789 11790 11793 No.cores x cross-sec. mm² 2x1 3G1 3x1 4G1 4x1 5G1 7G1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 2x4 3G4 4G4 5G4 7G4 2G6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 4 G 16 Outer Ø Cop. approx. mm weight kg/km 6,4 50,0 6,7 60,0 6,7 60,0 7,2 71,0 7,2 71,0 8,0 88,0 8,7 111,0 11,4 184,0 13,5 260,0 16,2 349,0 7,0 63,0 7,4 80,0 7,4 80,0 8,1 97,0 9,0 119,0 9,8 147,0 12,8 267,0 15,5 374,0 18,5 526,0 8,4 96,0 8,8 144,0 9,8 148,0 10,8 181,0 11,9 255,0 15,8 441,0 9,9 120,0 10,4 174,0 11,6 230,0 12,9 273,0 14,2 316,0 11,7 173,0 12,5 240,0 13,8 305,0 15,3 439,0 16,9 505,0 14,5 255,0 15,5 350,0 17,1 535,0 19,1 592,0 21,2 810,0 20,8 740,0 Weight approx. kg/km 66,0 80,0 80,0 100,0 100,0 130,0 160,0 260,0 382,0 540,0 88,0 100,0 100,0 125,0 158,0 210,0 340,0 480,0 702,0 132,0 168,0 195,0 222,0 345,0 572,0 184,0 238,0 305,0 388,0 504,0 270,0 328,0 416,0 510,0 670,0 420,0 495,0 785,0 855,0 1308,0 882,0 AWG-No. 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 Part no. 11794 11812 11795 11796 11797 11798 11799 11800 11801 11802 11803 11804 11805 11806 11807 11808 11809 11810 11811 11813 No.cores x cross-sec. mm² 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 4 G 185 Outer Ø Cop. approx. mm weight kg/km 23,4 895,0 25,6 1282,0 23,0 1070,0 25,7 1140,0 28,5 1380,0 26,4 1240,0 29,2 1576,0 32,5 1930,0 31,7 1675,0 35,0 2155,0 39,1 2794,0 37,3 2288,0 41,1 3120,0 46,1 3705,0 42,2 3010,0 46,9 4043,0 51,8 5026,0 47,3 3812,0 52,5 5069,0 65,5 8040,0 Weight approx. kg/km 1293,0 2149,0 1432,0 1911,0 2414,0 1914,0 2542,0 3180,0 3080,0 3550,0 4753,0 3840,0 4939,0 6572,0 5651,0 6690,0 8370,0 6342,0 8453,0 10800,0 AWG-No. 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 350 kcmil Prices on request. Dimensions and specifications may be changed without prior notice. (RA03) Photo: REpower 72 MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking Technical data Cable structure Properties Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2 Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Hydrolysis resistant Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3/ BS 4066 part 3/ DIN EN 60332-3/ IEC 60332-3-24 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN EN 60811-2-1 Ⴠ Hydrolysis-resistant to DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2 Approved to UL/CSA Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Also available as a 0,6/1 kV cable under consideration of economical minimum quantities. MEGAFLEX® 600 Ⴠ screened analogue type: MEGAFLEX® 500-C Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 13344 13345 13346 13347 13348 13349 13350 13351 13352 13353 13354 13355 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 4,8 9,6 5,1 14,4 5,1 14,4 5,7 19,0 5,7 19,0 6,2 24,0 6,2 24,0 7,4 33,6 8,0 38,0 8,8 48,0 9,1 58,0 10,0 76,0 Weight approx. kg/km 43,0 50,0 50,0 60,0 60,0 71,0 71,0 84,0 101,0 121,0 142,0 183,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 13356 13357 13359 13360 13361 13362 13363 13364 13365 13366 13367 No.cores x cross-sec. mm² 18 G 0,5 20 G 0,5 25 G 0,5 30 G 0,5 34 G 0,5 37 G 0,5 41 G 0,5 42 G 0,5 50 G 0,5 61 G 0,5 65 G 0,5 Outer Ø Cop. approx. mm weight kg/km 10,7 86,0 11,2 96,0 12,7 120,0 13,5 144,0 14,5 163,0 15,0 178,0 15,8 197,0 15,8 202,0 17,3 240,0 19,4 293,0 19,4 312,0 Weight approx. kg/km 204,0 227,0 283,0 324,0 367,0 381,0 417,0 454,0 519,0 635,0 694,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 Continuation Ⴇ 73 MEGAFLEX® 500 halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, meter marking Part no. 13368 13369 13370 13371 13372 13373 13374 13375 13376 13377 13378 13379 13380 13381 13382 13383 13384 13385 13386 13387 13388 13389 13390 13392 13393 13394 13395 13396 13397 13398 13399 13400 13401 13402 13403 13404 13405 13406 13407 13408 13409 13410 13411 13412 13413 13414 13415 13416 13417 13418 13419 13420 13421 13422 13423 13425 13426 13427 13428 13429 13430 13431 13432 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 30 G 0,75 34 G 0,75 37 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 7G1 8G1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 34 G 1 37 G 1 41 G 1 42 G 1 50 G 1 61 G 1 65 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 34 G 1,5 37 G 1,5 50 G 1,5 61 G 1,5 65 G 1,5 Outer Ø Cop. approx. mm weight kg/km 5,2 14,4 5,5 21,6 5,5 21,6 6,2 29,0 6,2 29,0 6,8 36,0 6,8 36,0 8,1 50,0 8,1 50,0 8,9 58,0 9,6 72,0 9,9 86,0 11,2 115,0 11,9 130,0 12,6 144,0 14,1 180,0 15,4 216,0 16,4 245,0 17,2 260,0 17,6 296,0 17,6 302,0 19,8 360,0 20,9 439,0 21,5 468,0 5,5 19,2 6,0 29,0 6,0 29,0 6,6 38,4 6,6 38,4 7,2 48,0 8,6 67,0 9,4 77,0 10,4 96,0 10,7 115,0 12,0 154,0 12,7 173,0 13,5 192,0 15,2 240,0 17,4 326,0 18,4 355,0 18,9 394,0 18,9 403,0 21,0 480,0 22,2 586,0 22,8 628,0 6,1 29,0 6,5 43,0 6,5 43,0 7,2 58,0 7,9 72,0 9,5 101,0 10,4 115,0 11,3 144,0 11,7 173,0 13,3 230,0 14,0 259,0 14,9 288,0 16,8 360,0 19,4 490,0 20,2 533,0 23,4 720,0 24,8 878,0 26,0 936,0 Weight approx. kg/km 47,0 56,0 56,0 69,0 69,0 83,0 83,0 114,0 114,0 136,0 172,0 183,0 241,0 266,0 291,0 374,0 450,0 517,0 541,0 611,0 621,0 742,0 853,0 909,0 63,0 74,0 74,0 90,0 90,0 109,0 151,0 184,0 224,0 243,0 314,0 361,0 387,0 496,0 670,0 713,0 784,0 824,0 952,0 1140,0 1201,0 70,0 94,0 94,0 112,0 141,0 191,0 224,0 282,0 311,0 392,0 450,0 497,0 630,0 842,0 897,0 1277,0 1460,0 1612,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA03) 74 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 13433 13434 13435 13436 13437 13438 13439 13440 13441 13442 13443 13444 13445 13446 13447 13448 13449 13450 13451 13452 13453 13454 13455 13456 13457 13458 13459 13460 13461 13462 13463 13464 13465 13466 13467 13468 13469 13470 13471 13472 13473 13474 13475 13476 13477 13478 13479 13480 13481 13482 13483 13484 13485 13486 13487 13488 13489 No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 20 G 2,5 25 G 2,5 30 G 2,5 2x4 3G4 4G4 5G4 7G4 8G4 10 G 4 12 G 4 16 G 4 18 G 4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 3 G 150 4 G 150 Outer Ø Cop. approx. mm weight kg/km 7,6 48,0 8,3 72,0 9,1 96,0 10,2 120,0 12,1 168,0 13,2 192,0 14,6 240,0 15,2 288,0 16,8 384,0 18,1 432,0 19,0 480,0 22,2 600,0 22,9 720,0 9,2 77,0 9,9 115,0 11,0 154,0 12,1 192,0 13,3 269,0 15,9 307,0 17,3 384,0 18,3 461,0 20,2 614,0 21,8 691,0 10,8 115,0 11,7 173,0 13,0 230,0 14,5 288,0 16,0 403,0 14,0 192,0 15,0 288,0 16,8 384,0 18,7 480,0 20,6 672,0 16,5 307,0 17,6 461,0 19,7 641,0 21,9 768,0 24,4 1075,0 22,5 720,0 25,2 960,0 27,9 1200,0 26,3 1008,0 29,2 1344,0 32,7 1680,0 31,5 1440,0 35,0 1920,0 38,7 2400,0 37,2 2016,0 42,2 2688,0 47,4 3360,0 42,1 2736,0 47,0 3648,0 52,3 4560,0 46,6 3456,0 51,4 4608,0 53,0 4320,0 59,0 5760,0 Weight approx. kg/km 118,0 151,0 181,0 224,0 316,0 370,0 451,0 499,0 720,0 769,0 911,0 1047,0 1280,0 199,0 247,0 299,0 369,0 463,0 601,0 698,0 790,0 1130,0 1280,0 266,0 360,0 429,0 529,0 631,0 440,0 550,0 708,0 862,0 1124,0 642,0 830,0 1060,0 1270,0 1794,0 1190,0 1594,0 2014,0 1590,0 2200,0 2693,0 2571,0 3087,0 3980,0 3207,0 4077,0 5501,0 4708,0 5590,0 6972,0 5515,0 7100,0 6279,0 7781,0 AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil Prices on request. MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking Technical data Cable structure Properties Ⴠ Halogen-free flexible control cable, core-structure adapted to DIN VDE 0281 part 14, to UL-Style 20939, UL-Std. 758 Ⴠ Temperature range flexing -30 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 300/500 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius flexing approx. 10x cable ø fixed installation approx. 4x cable ø Ⴠ Flexible Alternate bending test according to DIN VDE 0281-2 Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of halogen-free special polymer Ⴠ Black cores with white continuous numbering to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layer with optimal lay-length Ⴠ Separating foil Ⴠ Tinned copper braided screening, coverage approx. 85 Ⴠ Outer sheath, halogen-free special polymer Ⴠ Outer jacket colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and are free from substances harmful to the wetting properties of lacquers Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ Halogen-free Ⴠ Highly flame-retardant Ⴠ Resistant to oils and greases Ⴠ Resistant to UV and weathering Ⴠ Flexible, abrasion- and wear-resistant Ⴠ Ozone-resistant Ⴠ Recycleable Tests Ⴠ Flame test to VDE 0482-332-3 / BS 4066 part 3/ DIN EN 60332-3/IEC 60332-3 (previously DIN VDE 0472 part 804 test method C) Ⴠ Self-extinguishing and flame retardant according to DIN VDE 0482-332-1-2, DIN EN/IEC 60332-1 (previously DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to NF X 10-702 Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density according to DIN VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (previously DIN VDE 0472 part 816) Ⴠ Oil-resistant to DIN 60811-2-1 Ⴠ Hydrolysis-resistant to DIN EN 61234-1 Ⴠ Ozone-resistant to DIN EN 60811-2-1 / DIN VDE 0281-2 Approved to UL/CSA Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ unscreened analogue type: MEGAFLEX® 500 Application For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high mechanical strain.An interference-free transmission of signals and pulse in assured by the high degree of screening. As a measuring and control cable primarily in machinery and plant contruction, in building and air-conditoning systems, in warehousing and converying systems, in ship-building and for regenerative types of energy such as in the construction of wind power stations. Especially well-suited for use in public buildings, such as airports and train stations, where personal injuries and subsequent damage must be prevented in the event of a fire. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 13500 13501 13502 13504 13503 13505 13506 13507 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 x 0,5 4 G 0,5 5 G 0,5 5 x 0,5 7 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 5,7 35,0 6,0 42,0 6,0 42,0 6,5 47,0 6,5 47,0 7,0 56,0 7,0 56,0 7,9 69,0 Weight approx. kg/km 46,0 56,0 56,0 62,0 62,0 75,0 75,0 98,0 AWG-No. 20 20 20 20 20 20 20 20 Part no. 13508 13509 13510 13511 13512 13514 13515 No.cores x cross-sec. mm² 8 G 0,5 10 G 0,5 12 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 25 G 0,5 Outer Ø Cop. approx. mm weight kg/km 8,5 80,0 9,3 94,0 9,6 108,0 10,7 129,0 11,2 145,0 11,9 172,0 13,4 240,0 Weight approx. kg/km 116,0 135,0 158,0 210,0 216,0 240,0 315,0 AWG-No. 20 20 20 20 20 20 20 Continuation Ⴇ 75 MEGAFLEX® 500-C halogen-free, flame retardant, oil-resistant, UV-resistant, flexible, screened, EMC-preferred types, meter marking Part no. 13516 13517 13518 13519 13520 13521 13522 13523 13524 13525 13526 13527 13528 13529 13530 13531 13532 13533 13534 13535 13536 13537 13538 13539 13540 13541 13542 13543 13544 13545 13546 13547 13548 13549 13550 13552 13554 13556 13557 13558 13559 13560 13561 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 10 G 0,75 12 G 0,75 16 G 0,75 18 G 0,75 20 G 0,75 25 G 0,75 2x1 3G1 3x1 4G1 4x1 5G1 7G1 8G1 10 G 1 12 G 1 16 G 1 18 G 1 20 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 20 G 1,5 25 G 1,5 Outer Ø Cop. approx. mm weight kg/km 6,1 40,0 6,4 52,0 6,4 52,0 6,9 60,0 6,9 60,0 7,4 71,0 7,4 71,0 8,6 91,0 8,6 91,0 9,4 110,0 10,2 137,0 10,4 142,0 11,6 200,0 12,4 212,0 12,9 238,0 14,8 281,0 6,4 50,0 6,7 60,0 6,7 60,0 7,3 71,0 7,3 71,0 7,8 88,0 9,1 111,0 9,9 127,0 10,8 150,0 11,2 184,0 12,3 209,0 13,2 260,0 13,8 317,0 15,8 349,0 6,6 63,0 6,9 80,0 6,9 80,0 7,5 97,0 8,4 119,0 10,0 147,0 10,7 170,0 11,8 193,0 12,1 267,0 13,6 315,0 14,6 374,0 15,3 396,0 17,9 526,0 Weight approx. kg/km 60,0 68,0 68,0 78,0 78,0 95,0 95,0 130,0 130,0 145,0 180,0 203,0 275,0 290,0 320,0 413,0 66,0 80,0 80,0 100,0 100,0 130,0 160,0 197,0 232,0 260,0 346,0 382,0 440,0 540,0 88,0 100,0 100,0 125,0 158,0 210,0 244,0 315,0 340,0 424,0 480,0 545,0 702,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA03) 76 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 13562 13563 13565 13566 13567 13568 13569 13570 13571 13572 13573 13574 13575 13576 13577 13578 13579 13580 13581 13582 13583 13584 13585 13586 13587 13588 13589 13590 13591 13592 13593 13594 13595 13596 13597 No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 2x4 3G4 4G4 5G4 7G4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 4 G 25 4 x 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 Outer Ø Cop. approx. mm weight kg/km 8,3 96,0 9,0 144,0 9,8 148,0 10,9 181,0 12,9 255,0 13,8 285,0 15,8 340,0 15,9 441,0 9,8 120,0 10,6 174,0 11,5 230,0 12,7 273,0 13,9 316,0 11,5 173,0 12,4 240,0 13,8 305,0 15,7 439,0 16,6 505,0 14,9 255,0 15,9 350,0 17,8 535,0 19,6 592,0 21,6 810,0 17,3 422,0 18,5 585,0 20,8 740,0 22,9 895,0 25,0 1282,0 26,2 1140,0 30,4 1576,0 34,6 2155,0 41,3 3120,0 46,2 4043,0 51,0 5069,0 59,0 5792,0 Weight approx. kg/km 132,0 168,0 195,0 256,0 345,0 390,0 482,0 572,0 220,0 251,0 305,0 388,0 504,0 270,0 351,0 464,0 546,0 670,0 461,0 574,0 785,0 914,0 1308,0 670,0 911,0 1105,0 1293,0 2149,0 1911,0 2542,0 3550,0 4939,0 6690,0 8453,0 9104,0 AWG-No. 14 14 14 14 14 17 14 14 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 6 6 6 6 4 2 1 2/0 3/0 4/0 300 kcmil Prices on request. JZ-600 flexible, number coded, 0,6/1kV, meter marking Technical data Cable structure Properties Ⴠ In accordance to DIN VDE 0262/12.95 and DIN VDE 0281 part 13, with insulation wall thickness for 1 kV Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Current carrying capacity in accordance to VDE 0298 part 4 Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4 Ⴠ Bare copper, fine wire conductors,as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ Colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV- resistant Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Different dimensions are also available with red resp. blue cores. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-600-Y-CY Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 10550 10551 10552 10553 10554 10555 10556 10557 10558 10559 10560 10561 10562 10563 10564 10565 10566 10567 10568 10569 10570 10571 10572 10573 10574 10575 10576 10577 10578 10579 10580 10581 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 6 G 0,5 7 G 0,5 7 x 0,5 8 G 0,5 8 x 0,5 10 G 0,5 12 G 0,5 12 x 0,5 14 G 0,5 16 G 0,5 18 G 0,5 20 G 0,5 21 G 0,5 25 G 0,5 30 G 0,5 32 G 0,5 34 G 0,5 40 G 0,5 42 G 0,5 50 G 0,5 52 G 0,5 61 G 0,5 65 G 0,5 80 G 0,5 100 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 6,3 9,6 6,6 14,4 6,6 14,4 7,2 19,0 7,2 19,0 8,0 24,0 8,0 24,0 8,7 29,0 8,7 33,6 8,7 33,6 9,5 38,0 9,5 38,0 10,6 48,0 11,4 58,0 11,4 58,0 12,3 67,0 12,9 76,0 13,8 86,0 14,4 96,0 14,4 96,0 16,1 120,0 17,2 144,0 18,0 154,0 18,7 163,0 19,5 192,0 20,1 202,0 22,1 240,0 22,1 252,0 23,6 293,0 24,4 312,0 27,2 384,0 31,2 480,0 Weight approx. kg/km 56,0 68,0 68,0 100,0 100,0 117,0 117,0 126,0 138,0 138,0 150,0 150,0 176,0 200,0 200,0 230,0 250,0 276,0 293,0 305,0 335,0 348,0 355,0 520,0 590,0 595,0 715,0 740,0 840,0 880,0 960,0 1050,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 10582 10583 10584 10585 10586 10587 10588 10589 10590 10591 10592 10593 10594 10595 10596 10597 10598 10599 10600 10601 10602 10603 10604 10605 10606 10607 10608 10609 10610 10611 10612 10613 10614 10615 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 6 G 0,75 6 x 0,75 7 G 0,75 7 x 0,75 8 G 0,75 8 x 0,75 9 G 0,75 10 G 0,75 12 G 0,75 12 x 0,75 14 G 0,75 15 G 0,75 18 G 0,75 20 G 0,75 21 G 0,75 25 G 0,75 32 G 0,75 34 G 0,75 37 G 0,75 40 G 0,75 41 G 0,75 42 G 0,75 50 G 0,75 61 G 0,75 65 G 0,75 80 G 0,75 100 G 0,75 Outer Ø Cop. approx. mm weight kg/km 6,6 14,4 6,9 21,6 6,9 21,6 7,5 29,0 7,5 29,0 8,4 36,0 8,4 36,0 9,3 43,0 9,3 43,0 9,3 50,0 9,3 50,0 10,0 58,0 10,0 58,0 10,9 65,0 11,1 72,0 12,2 86,0 12,2 86,0 12,9 101,0 13,8 108,0 14,5 130,0 15,4 144,0 15,4 151,0 17,2 180,0 19,0 230,0 19,9 245,0 19,9 260,0 20,6 288,0 20,6 296,0 21,5 302,0 23,7 360,0 25,3 439,0 26,0 468,0 28,9 576,0 33,2 720,0 Weight approx. kg/km 66,0 74,0 74,0 126,0 126,0 140,0 140,0 170,0 170,0 190,0 190,0 212,0 212,0 227,0 238,0 257,0 257,0 286,0 319,0 362,0 394,0 422,0 486,0 595,0 638,0 696,0 726,0 750,0 770,0 895,0 1070,0 1110,0 1500,0 1889,0 AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 Continuation Ⴇ 77 JZ-600 flexible, number coded, 0,6/1kV, meter marking Part no. 10616 10617 10618 10619 10620 10621 10622 10623 10624 10625 10626 10627 10628 10629 10630 10631 10632 10633 10634 10635 10636 10637 10638 10639 10640 10641 10642 10643 10644 10645 10646 10647 10648 10649 10650 10651 10652 10653 10654 10655 10656 10657 10658 10659 10660 10661 10662 10663 10664 10665 10666 10667 10668 10669 10670 10671 10672 10673 10674 10675 10676 10677 10678 10679 10680 10681 10682 10683 10684 10685 10686 10687 10688 10689 No.cores x cross-sec. mm² 2x1 3G1 3x1 4G1 4x1 5G1 5x1 6G1 7G1 7x1 8G1 9G1 10 G 1 10 x 1 12 G 1 12 x 1 14 G 1 16 G 1 18 G 1 18 x 1 20 G 1 20 G 1 21 G 1 24 G 1 25 G 1 25 x 1 26 G 1 30 x 1 34 G 1 36 G 1 40 G 1 40 x 1 41 G 1 42 G 1 50 G 1 56 G 1 61 G 1 65 G 1 80 G 1 100 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 6 G 1,5 7 G 1,5 7 x 1,5 8 G 1,5 9 G 1,5 10 G 1,5 11 G 1,5 12 G 1,5 12 x 1,5 14 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 21 G 1,5 25 G 1,5 32 G 1,5 34 G 1,5 40 G 1,5 42 G 1,5 50 G 1,5 56 G 1,5 61 G 1,5 65 G 1,5 80 G 1,5 100 G 1,5 2 x 2,5 Outer Ø Cop. approx. mm weight kg/km 7,0 19,2 7,4 29,0 7,4 29,0 8,2 38,4 8,2 38,4 9,2 48,0 9,2 48,0 9,9 58,0 9,9 67,0 9,9 67,0 10,9 77,0 11,6 86,0 11,9 96,0 11,9 96,0 13,1 115,0 13,1 115,0 14,0 134,0 14,8 154,0 15,7 173,0 15,7 173,0 16,7 192,0 16,7 192,0 16,7 205,0 18,4 236,0 18,6 240,0 18,6 240,0 18,8 252,0 19,8 308,0 21,5 326,0 21,5 346,0 22,5 384,0 22,5 384,0 23,2 394,0 23,2 403,0 25,6 480,0 26,4 538,0 27,3 586,0 28,3 628,0 31,4 786,0 36,0 960,0 8,2 29,0 8,6 43,0 8,6 43,0 9,6 58,0 9,6 58,0 10,7 72,0 10,7 72,0 11,6 86,0 11,6 101,0 11,6 101,0 13,8 115,0 15,2 130,0 15,2 144,0 15,5 158,0 15,5 173,0 15,5 173,0 16,6 202,0 17,5 230,0 18,6 259,0 18,6 279,0 19,7 288,0 20,6 302,0 22,5 360,0 24,5 461,0 25,6 490,0 26,7 576,0 27,6 605,0 30,4 720,0 31,5 806,0 32,6 878,0 34,8 936,0 37,4 1152,0 41,6 1440,0 9,6 48,0 Weight approx. kg/km 80,0 96,0 96,0 100,0 100,0 130,0 130,0 150,0 170,0 170,0 230,0 250,0 270,0 270,0 290,0 290,0 320,0 360,0 405,0 405,0 450,0 480,0 510,0 550,0 570,0 570,0 590,0 650,0 750,0 790,0 850,0 850,0 890,0 900,0 1100,0 1190,0 1266,0 1560,0 1810,0 1950,0 95,0 112,0 112,0 139,0 139,0 170,0 170,0 190,0 225,0 225,0 250,0 280,0 300,0 330,0 370,0 370,0 400,0 450,0 520,0 550,0 600,0 600,0 730,0 880,0 950,0 990,0 1120,0 1400,0 1530,0 1700,0 1900,0 2300,0 2700,0 160,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RA01) 78 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 14 Part no. 10690 10691 10692 10693 10694 10695 10696 10697 10698 10699 10700 10701 10702 10703 10704 10705 10706 10707 10708 10709 10710 10711 10712 10713 10714 10715 10716 10717 10718 10719 10720 10721 10722 10723 10724 10725 10726 10727 10728 10729 10730 10731 10732 10733 10734 10735 10736 10742 10737 10738 10743 10739 10740 10744 10741 10745 10746 No.cores x cross-sec. mm² 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 7 x 2,5 8 G 2,5 12 G 2,5 14 G 2,5 18 G 2,5 21 G 2,5 25 G 2,5 34 G 2,5 42 G 2,5 50 G 2,5 61 G 2,5 100 G 2,5 2x4 3G4 4G4 5G4 7G4 8G4 12 G 4 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 4 G 120 4 G 150 4 G 185 Outer Ø Cop. approx. mm weight kg/km 10,1 72,0 10,1 72,0 11,2 96,0 11,2 96,0 12,5 120,0 12,5 120,0 13,8 168,0 13,8 168,0 15,1 192,0 18,3 288,0 19,6 336,0 22,0 432,0 23,3 504,0 26,2 600,0 30,4 816,0 33,0 1008,0 36,2 1200,0 38,8 1464,0 50,2 2400,0 11,1 77,0 11,7 115,0 13,0 154,0 14,5 192,0 16,0 269,0 17,4 307,0 21,4 461,0 13,1 173,0 14,5 230,0 16,2 288,0 18,0 403,0 16,5 288,0 18,2 384,0 20,3 480,0 22,5 672,0 20,1 461,0 22,3 614,0 25,0 768,0 27,4 1075,0 24,8 720,0 27,4 960,0 30,5 1200,0 33,8 1680,0 27,1 1008,0 30,0 1344,0 33,3 1680,0 32,4 1440,0 35,8 1920,0 40,0 2400,0 36,9 2016,0 40,9 2688,0 45,5 3360,0 41,7 2736,0 46,2 3648,0 51,7 4560,0 51,6 4608,0 58,5 5760,0 61,1 7104,0 Weight approx. kg/km 175,0 175,0 203,0 203,0 251,0 251,0 330,0 330,0 400,0 553,0 630,0 795,0 930,0 1110,0 1450,0 1750,0 2100,0 2540,0 3850,0 180,0 230,0 310,0 410,0 540,0 710,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 700,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0 1900,0 2400,0 2900,0 2700,0 3400,0 4361,0 3300,0 4400,0 5807,0 5050,0 6010,0 7752,0 7500,0 8640,0 10380,0 AWG-No. 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 300 kcmil 350 kcmil Prices on request. JZ-600-Y-CY flexible, number coded, 0,6/1kV, Cu screened meter marking, EMC-preferred type Technical data Cable structure Properties Ⴠ In accordance to DIN VDE 0262/12.95 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C1) to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating according to DIN VDE 0298 Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ 1) cold bending test, impact resistance test at low temperatures, elongation test at low temperatures. Tested according VDE 0473 part 811-1-4, EN 60811-1-4 Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1 Ⴠ Black cores with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath Ⴠ Braided screen of tinned Cu wires, coverage approx. 85 Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 Ⴠ colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV resistant Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Further sizes are available upon request. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-600 Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. Interference-free transmission of signals and pulses is assured by the high degree of screening. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 11464 11465 11466 11467 11469 11472 11475 11478 11489 11490 11491 11492 11494 11498 11501 11504 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 Prices on request. Outer Ø Cop. approx. mm weight kg/km 8,5 41,0 8,8 45,0 9,6 54,0 10,2 66,0 11,1 79,0 14,0 137,0 16,2 156,0 19,1 250,0 8,8 46,0 9,3 57,0 9,9 63,0 10,8 76,0 11,5 100,0 14,8 175,0 17,1 240,0 20,2 306,0 Weight approx. kg/km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 Part no. 11516 11517 11518 11519 11521 11525 11528 11532 11546 11547 11548 11549 11551 11556 11559 11563 No.cores x cross-sec. mm² 2x1 3G1 4G1 5G1 7G1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 Outer Ø Cop. approx. mm weight kg/km 9,4 54,0 9,8 64,0 10,6 76,0 11,4 89,0 12,5 114,0 15,7 186,0 18,4 284,0 21,6 387,0 10,6 64,0 11,1 82,0 11,8 99,0 13,1 123,0 14,2 148,0 18,1 274,0 21,4 386,0 24,9 531,0 Weight approx. kg/km 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0 289,0 383,0 592,0 806,0 1241,0 AWG-No. 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 Continuation Ⴇ 79 JZ-600-Y-CY flexible, number coded, 0,6/1kV, Cu screened meter marking, EMC-preferred type Part no. 11574 11575 11576 11577 11578 11580 11582 11584 11590 11591 11592 11593 11594 11596 11597 11598 11599 11600 11601 11602 11603 11604 11605 11606 11607 No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2x4 3G4 4G4 5G4 7G4 12 G 4 2x6 3G6 4G6 5G6 7G6 2 x 10 3 G 10 4 G 10 5 G 10 7 G 10 2 x 16 Outer Ø Cop. approx. mm weight kg/km 12,1 110,0 12,7 148,0 13,8 169,0 15,1 220,0 16,6 284,0 21,3 470,0 25,4 572,0 29,6 740,0 13,8 124,0 14,4 178,0 15,7 234,0 17,3 284,0 19,0 321,0 24,4 581,0 15,2 176,0 15,9 245,0 17,3 316,0 19,2 442,0 21,0 530,0 18,6 260,0 19,7 367,0 21,5 549,0 23,7 604,0 26,0 820,0 22,4 491,0 Weight approx. kg/km 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 1510,0 420,0 629,0 731,0 1105,0 1465,0 845,0 1125,0 1345,0 1635,0 2210,0 1150,0 AWG-No. 14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 10 8 8 8 8 8 6 Part no. 11608 11609 11610 11611 11612 11613 11614 11615 11616 11617 11618 11619 11620 11621 11622 11623 11624 11625 11626 11627 11628 11629 13137 13147 No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 4 G 150 4 G 185 Outer Ø Cop. approx. mm weight kg/km 23,7 653,0 26,1 807,0 29,0 940,0 31,8 1345,0 28,7 920,0 31,7 1169,0 35,0 1420,0 38,4 1921,0 31,2 1250,0 34,5 1680,0 38,1 2020,0 36,9 1887,0 40,7 2370,0 45,2 2880,0 41,8 2516,0 46,0 3257,0 50,4 4032,0 46,8 3086,0 51,3 4060,0 56,4 5244,0 51,9 4176,0 56,4 5231,0 64,3 7760,0 67,5 8104,0 Weight approx. kg/km 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0 3230,0 4100,0 4950,0 4590,0 5780,0 7210,0 5610,0 7480,0 9390,0 8585,0 10220,0 13800,0 11105,0 13750,0 15990,0 18470,0 AWG-No. 6 6 6 6 4 4 4 4 2 2 2 1 1 1 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 300 kcmil 350 kcmil Prices on request. Dimensions and specifications may be changed without prior notice. (RA01) Photo: REpower 80 Single 600-J/-O special single core cable, 0,6/1kV, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II A/B, adapted to DIN VDE 0281 part 3, DIN VDE 0281 part 13, to UL-Std. 758 Ⴠ Temperature range flexing -5 °C bis +90 °C fixed installation -40 °C bis +90 °C Ⴠ Permissible operating temperature max. 90 °C at conductor Ⴠ Nominal voltage U0/U 06/1 kV nach UL+CSA 600V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ 1. Core insulation of special PVC, TI2 to DIN VDE 0281 part 1 and UL-Std. 1581 class 43, colour black or green-yellow Ⴠ 2. Core insulation (jacket) of special PVC, TM2 to DIN VDE 0821 part 1 and UL Std. 1581 class 43, colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Chemical Resistance - see table Technical informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Resistant to ultra violet rays Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Single 600-CY -J/-O Ⴠ also as 1000 V Style 10678 deliverable Application PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. These two norms approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x cross-sec. mm² 10881 1G6 10882 1x6 10883 1 G 10 10884 1 x 10 10885 1 G 16 10886 1 x 16 10887 1 G 25 10888 1 x 25 10889 1 G 35 10890 1 x 35 10891 1 G 50 10892 1 x 50 AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1 Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km green-yellow 7,8 58,0 118,0 black 7,8 58,0 118,0 green-yellow 9,0 96,0 180,0 black 9,0 96,0 180,0 green-yellow 10,0 154,0 250,0 black 10,0 154,0 250,0 green-yellow 11,5 240,0 370,0 black 11,5 240,0 370,0 green-yellow 13,0 336,0 490,0 black 13,0 336,0 490,0 green-yellow 15,6 480,0 665,0 black 15,6 480,0 665,0 Dimensions and specifications may be changed without prior notice. (RN06) Part no. No.cores x cross-sec. mm² 10893 1 G 70 10894 1 x 70 10895 1 G 95 10896 1 x 95 10897 1 G 120 10898 1 x 120 10899 1 G 150 10900 1 x 150 10901 1 G 185 10902 1 x 185 10903 1 G 240 10904 1 x 240 AWG-No. Core colour 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil Outer Ø approx. mm green-yellow 17,9 black 17,9 green-yellow 19,5 black 19,5 green-yellow 22,3 black 22,3 green-yellow 25,0 black 25,0 green-yellow 28,6 black 28,6 green-yellow 31,4 black 31,4 Cop. weight kg/km 672,0 672,0 912,0 912,0 1152,0 1152,0 1440,0 1440,0 1776,0 1776,0 2304,0 2304,0 Weight approx. kg/km 910,0 910,0 1195,0 1195,0 1545,0 1545,0 1750,0 1750,0 2320,0 2320,0 2960,0 2960,0 Prices on request. 81 Single 600-CY -J/-O special single core cable, Cu-screened, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cable according to UL-Style 10107 and CSA AWM I/II A/B, adapted to DIN 0281 part 3, DIN VDE 0281 part 13, to UL-Std. 758 Ⴠ Temperature range flexing -5 °C bis +90 °C fixed installation -40 °C bis +90 °C Ⴠ Permissible operating temperature max. 90 °C at conductor Ⴠ Nominal voltage U0/U 06/1 kV Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ 1. Core isulation of special PVC, TI2 to DIN VDE 0281 part 1 and UL-Std. 1581 class 43, colour black or green-yellow Ⴠ Tinned copper braided screening, coverage approx. 85 Ⴠ 2. Core insulation of spezial PVC, TM2 to DIN VDE 0281 part 1 and UL Std. 1581 class 43, colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ Resistant to ultra violet rays Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ unscreened analogue type: Single 600-J/-O Ⴠ also as 1000 V Style 10678 deliverable Application PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial-or as underwater cable. These two norms approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. These screened cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibility). EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x cross-sec. mm² 10910 1G6 10911 1x6 10912 1 G 10 10913 1 x 10 10914 1 G 16 10915 1 x 16 10916 1 G 25 10917 1 x 25 10918 1 G 35 10919 1 x 35 10920 1 G 50 10921 1 x 50 AWG-No. Core colour 10 10 8 8 6 6 4 4 2 2 1 1 Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km green-yellow 7,6 72,0 140,0 black 7,6 72,0 140,0 green-yellow 9,4 130,0 230,0 black 9,4 130,0 230,0 green-yellow 10,4 190,0 300,0 black 10,4 190,0 300,0 green-yellow 12,0 260,0 420,0 black 12,0 260,0 420,0 green-yellow 14,4 405,0 615,0 black 14,4 405,0 615,0 green-yellow 16,4 560,0 825,0 black 16,4 560,0 825,0 Dimensions and specifications may be changed without prior notice. (RN06) 82 Part no. No.cores x cross-sec. mm² 10922 1 G 70 10923 1 x 70 10924 1 G 95 10925 1 x 95 10926 1 G 120 10927 1 x 120 10928 1 G 150 10929 1 x 150 10930 1 G 185 10931 1 x 185 10932 1 G 240 10933 1 x 240 AWG-No. Core colour 2/0 2/0 3/0 3/0 4/0 4/0 300 kcmil 300 kcmil 350 kcmil 350 kcmil 500 kcmil 500 kcmil Outer Ø approx. mm green-yellow 17,4 black 17,4 green-yellow 20,1 black 20,1 green-yellow 23,0 black 23,0 green-yellow 26,1 black 26,1 green-yellow 29,3 black 29,3 green-yellow 32,2 black 32,2 Cop. weight kg/km 780,0 780,0 1030,0 1030,0 1285,0 1285,0 1570,0 1570,0 1940,0 1940,0 2530,0 2530,0 Weight approx. kg/km 1090,0 1090,0 1395,0 1395,0 1770,0 1770,0 1930,0 1930,0 2635,0 2635,0 3380,0 3380,0 Prices on request. JZ-600 HMH flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, meter marking 1) Technical data Cable structure Properties Ⴠ Halogen-free, flexible control cable, adapted to DIN VDE 0281 part 14 and DIN VDE 0281 part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed -40 °C to +70 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius for permanent bending approx. 15x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Halogen-free polymer core insulation, TI6 acc. to E DIN VDE 0281 Part 14 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Halogen-free polymer sheath, TM7 acc. to E DIN VDE 0281 Part 14 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ ¹) For critical applications recommend you request a consultation Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test acc. to VDE 0482-332-3 BS 4066 Part 3/ DIN EN 60332-3/IEC 60332-3 (as per DIN VDE 0472 Part 804 Test Method C) Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of corrosive gases acc. to VDE 0482, Part 267/ DIN EN 50267-2-2/ IEC 607542 (as per DIN VDE 0472, Part 813) Ⴠ Halogen-free acc. to VDE 0482, Part 267/ DIN EN 50267-2-1/ IEC 60754-1 (as per DIN VDE 0472, Part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ screened analogue type: JZ-600 HMH-C Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 12723 12724 12725 12726 12727 12728 12729 12730 12731 12732 12733 12734 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 3 x 0,5 4 G 0,5 4 x 0,5 5 G 0,5 5 x 0,5 7 G 0,5 10 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 Prices on request. Outer Ø Cop. approx. mm weight kg/km 6,3 9,6 6,6 14,4 6,6 14,4 7,2 19,0 7,2 19,0 8,0 24,0 8,0 24,0 8,7 33,6 10,6 48,0 11,4 58,0 13,8 86,0 16,1 120,0 Weight approx. kg/km 57,0 69,0 69,0 104,0 104,0 121,0 121,0 145,0 186,0 224,0 292,0 357,0 AWG-No. 20 20 20 20 20 20 20 20 20 20 20 20 Part no. 12735 12736 12737 12738 12739 12740 12741 12742 12743 12744 12745 12746 No.cores x cross-sec. mm² 2 x 0,75 3 G 0,75 3 x 0,75 4 G 0,75 4 x 0,75 5 G 0,75 5 x 0,75 7 G 0,75 10 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 Outer Ø Cop. approx. mm weight kg/km 6,6 14,4 6,9 21,6 6,9 21,6 7,5 29,0 7,5 29,0 8,4 36,0 8,4 36,0 9,3 50,0 11,1 72,0 12,2 86,0 14,5 130,0 17,2 180,0 Weight approx. kg/km 68,0 77,0 77,0 136,0 136,0 152,0 152,0 208,0 250,0 271,0 387,0 498,0 AWG-No. 18 18 18 18 18 18 18 18 18 18 18 18 Continuation Ⴇ 83 JZ-600 HMH flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, meter marking 1) Part no. 12747 12748 12749 12750 12751 12752 12753 12754 12755 12756 12757 12758 12759 12760 12761 12762 12763 12764 12765 12766 12767 12768 12769 12770 12771 12772 12773 12774 12775 12776 12777 12778 12779 12780 12781 12782 No.cores x cross-sec. mm² 2x1 3G1 3x1 4G1 4x1 5G1 5x1 7G1 10 G 1 12 G 1 18 G 1 25 G 1 2 x 1,5 3 G 1,5 3 x 1,5 4 G 1,5 4 x 1,5 5 G 1,5 5 x 1,5 7 G 1,5 10 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 2 x 2,5 3 G 2,5 3 x 2,5 4 G 2,5 4 x 2,5 5 G 2,5 5 x 2,5 7 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 Outer Ø Cop. approx. mm weight kg/km 7,0 19,2 7,4 29,0 7,4 29,0 8,2 38,4 8,2 38,4 9,2 48,0 9,2 48,0 9,9 67,0 11,9 96,0 13,1 115,0 15,7 173,0 18,6 240,0 8,2 29,0 8,6 43,0 8,6 43,0 9,6 58,0 9,6 58,0 10,7 72,0 10,7 72,0 11,6 101,0 15,2 144,0 15,5 173,0 18,6 259,0 22,5 360,0 9,6 48,0 10,1 72,0 10,1 72,0 11,2 96,0 11,2 96,0 12,5 120,0 12,5 120,0 13,8 168,0 16,7 288,0 18,3 432,0 22,0 480,0 26,2 600,0 Weight approx. kg/km 82,0 99,0 99,0 140,0 140,0 160,0 160,0 217,0 271,0 301,0 417,0 576,0 97,0 119,0 119,0 148,0 148,0 172,0 172,0 243,0 311,0 392,0 529,0 741,0 160,0 177,0 177,0 209,0 209,0 272,0 272,0 340,0 561,0 799,0 940,0 1121,0 AWG-No. 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 Dimensions and specifications may be changed without prior notice. (RA03) Photo: REpower 84 Part no. 12783 12784 12785 12786 12787 12788 12789 12790 12791 12792 12793 12794 12795 12796 12797 12798 12799 12800 12801 12802 12803 12804 No.cores x cross-sec. mm² 3G4 4G4 5G4 3G6 4G6 5G6 3 G 10 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120 Outer Ø Cop. approx. mm weight kg/km 11,7 115,0 13,0 154,0 14,5 192,0 13,1 173,0 14,5 230,0 16,2 288,0 16,5 288,0 18,2 384,0 20,3 480,0 20,1 461,0 22,3 614,0 25,0 768,0 24,8 720,0 27,4 960,0 30,5 1200,0 27,1 1008,0 30,0 1344,0 33,3 1680,0 35,8 1920,0 40,9 2688,0 46,2 3648,0 51,6 4608,0 Weight approx. kg/km 255,0 319,0 423,0 380,0 441,0 657,0 668,0 796,0 972,0 832,0 1122,0 1604,0 1457,0 1611,0 2070,0 1914,0 2424,0 2970,0 3467,0 4491,0 6170,0 7618,0 AWG-No. 12 12 12 10 10 10 8 8 8 6 6 6 4 4 4 2 2 2 1 2/0 3/0 4/0 Prices on request. JZ-600 HMH-C flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, screened, EMC-preferred type, meter marking 1) Technical data Cable structure Properties Ⴠ Halogen-free, flexible control cable, core construction adapted to DIN VDE 0281 Part 14 and DIN VDE 0281 Part 13 Ⴠ Temperature range flexing -15 °C to +70 °C fixed -40 °C to +70 °C Ⴠ Nominal voltage U0/U 0,6/1 kV Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius for permanent bending approx. 15x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and/or IEC 60228 cl. 5 Ⴠ Halogen-free polymer core insulation, TI6 acc. to E DIN VDE 0281 Part 14 Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Inner sheath Ⴠ Tinned copper braided screening, coverage approx. 85 Ⴠ Free-free polymer sheath, TM7 acc. to E DIN VDE 0281 Part 14 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ ¹) For critical applications recommend you request a consultation Tests Ⴠ Flame test acc. to VDE 0482-332-3 BS 4066 Part 3/ DIN EN EN 60332-3/IEC 60332-3 (as per DIN VDE 0472 Part 804 Test Method C) Ⴠ Self-extinguishing and flame-resistant acc. to DIN VDE 0482 Part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (as per DIN VDE 0472 Part 804 Test Method B) Ⴠ Corrosiveness of corrosive gases acc. to VDE 0482, Part 267/ DIN EN 50267-2-2/ IEC 607542 (as per DIN VDE 0472, Part 813) Ⴠ Halogen-free acc. to VDE 0482, Part 267/ DIN EN 50267-2-1/ IEC 60754-1 (as per DIN VDE 0472, Part 815) Ⴠ Smoke density according to VDE 0482 part 1034-1+2 / IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Note Ⴠ G = with green-yellow earth core Ⴠ unscreened analogue type: JZ-600 HMH Application Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp and wet environments and outdoors (fixed installation) and for laying on, in and under plaster as well as in concrete and masonry excluding in direct laying in vibration, compacted or compressed concrete. The dense screening assures interference-free transmission of all signals and impulses. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 12850 12851 12852 12853 12854 12855 12856 12857 12858 12859 12860 12861 12862 12863 No.cores x cross-sec. mm² 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 Prices on request. Outer Ø Cop. approx. mm weight kg/km 8,8 45,0 9,6 54,0 10,2 66,0 11,1 79,0 14,0 137,0 16,2 156,0 19,1 250,0 9,3 57,0 9,9 63,0 10,8 76,0 11,5 100,0 14,8 175,0 17,1 240,0 20,2 306,0 Weight approx. kg/km 150,0 170,0 199,0 235,0 320,0 428,0 503,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 AWG-No. 20 20 20 20 20 20 20 18 18 18 18 18 18 18 Part no. 12864 12865 12866 12867 12868 12869 12870 12871 12872 12873 12874 12875 12876 12877 No.cores x cross-sec. mm² 3G1 4G1 5G1 7G1 12 G 1 18 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 Outer Ø Cop. approx. mm weight kg/km 9,8 64,0 10,6 76,0 11,4 89,0 12,5 114,0 15,7 186,0 18,4 284,0 21,6 387,0 11,1 82,0 11,8 99,0 13,1 123,0 14,2 148,0 18,1 274,0 21,4 386,0 24,9 531,0 Weight approx. kg/km 163,0 200,0 239,0 289,0 464,0 628,0 855,0 187,0 240,0 289,0 383,0 592,0 806,0 1241,0 AWG-No. 17 17 17 17 17 17 17 16 16 16 16 16 16 16 Continuation Ⴇ 85 JZ-600 HMH-C flexible control cable, halogen-free, extremely fire resistant, oil resistant , 0,6/1kV, screened, EMC-preferred type, meter marking 1) Part no. 12878 12879 12880 12881 12882 12883 12884 12885 12886 12887 12888 12889 12890 12891 12892 12893 No.cores x cross-sec. mm² 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3G4 4G4 5G4 3G6 4G6 5G6 3 G 10 4 G 10 5 G 10 Outer Ø Cop. approx. mm weight kg/km 12,7 148,0 13,8 169,0 15,1 220,0 16,6 284,0 21,3 470,0 25,4 572,0 29,6 740,0 14,4 178,0 15,7 234,0 17,3 284,0 15,9 245,0 17,3 316,0 19,2 442,0 19,7 367,0 21,5 549,0 23,7 604,0 Weight approx. kg/km 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 391,0 527,0 700,0 629,0 731,0 1105,0 1125,0 1345,0 1635,0 AWG-No. 14 14 14 14 14 14 14 12 12 12 10 10 10 8 8 8 Part no. 12894 12895 12896 12897 12898 12899 12900 12901 12902 12903 12904 12905 12906 12907 No.cores x cross-sec. mm² 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 50 4 G 70 4 G 95 4 G 120 4 G 150 Outer Ø Cop. approx. mm weight kg/km 26,1 807,0 29,0 940,0 31,8 1345,0 28,7 920,0 31,7 1169,0 35,0 1420,0 31,2 1250,0 34,5 1680,0 38,1 2020,0 40,7 2370,0 46,0 3257,0 51,3 4060,0 56,4 5231,0 64,3 6794,0 Weight approx. kg/km 1395,0 1870,0 2720,0 2465,0 2750,0 3490,0 3230,0 4100,0 4950,0 5780,0 7480,0 10220,0 13750,0 15900,0 AWG-No. 6 6 6 4 4 4 2 2 2 1 2/0 3/0 4/0 4/0 Prices on request. Dimensions and specifications may be changed without prior notice. (RA03) Photo: REpower 86 JZ-600 UL/CSA flexible, number coded, 0,6/1kV, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cables Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +80 °C Ⴠ Nominal voltage 1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating as per DIN VDE 0298 Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, as per DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Black cores with white figure imprints to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Separating foil Special PVC outer sheath TM2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ Resistant to ultra violet rays (building with black jacket) Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW1, FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: JZ-600-Y-CY UL/CSA Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black jacket). Is not suitable to be used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Jacket cross-sec. colour mm² black 11815 2 x 0,5 11816 3 G 0,5 11817 4 G 0,5 11818 5 G 0,5 11819 7 G 0,5 11820 12 G 0,5 11821 18 G 0,5 11822 25 G 0,5 11823 2 x 0,75 11824 3 G 0,75 11825 4 G 0,75 11826 5 G 0,75 11827 7 G 0,75 11828 12 G 0,75 11829 18 G 0,75 11830 25 G 0,75 11831 2x1 11832 3G1 11833 4G1 11834 5G1 11835 7G1 11836 12 G 1 11837 18 G 1 11838 25 G 1 11839 2 x 1,5 11840 3 G 1,5 11841 4 G 1,5 11842 5 G 1,5 11843 7 G 1,5 11844 12 G 1,5 11845 18 G 1,5 11846 25 G 1,5 Prices on request. AWG-No. 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 Outer Ø Cop. approx. mm weight kg/km 6,4 6,8 7,6 8,2 9,8 12,2 14,4 17,2 6,8 7,2 8,0 8,8 10,7 13,1 15,6 18,9 7,4 8,0 8,8 9,8 11,7 14,5 17,3 21,1 8,4 9,1 9,9 11,0 13,3 16,6 19,7 23,9 9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,2 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0 Weight approx. kg/km 56,0 68,0 100,0 117,0 138,0 200,0 276,0 335,0 66,0 74,0 126,0 140,0 190,0 257,0 362,0 486,0 80,0 96,0 100,0 130,0 170,0 290,0 405,0 570,0 95,0 112,0 139,0 170,0 225,0 370,0 520,0 730,0 Part no. No.cores x Jacket cross-sec. colour mm² grey 11880 2 x 0,5 11881 3 G 0,5 11882 4 G 0,5 11883 5 G 0,5 11884 7 G 0,5 11885 12 G 0,5 11886 18 G 0,5 11887 25 G 0,5 11888 2 x 0,75 11889 3 G 0,75 11890 4 G 0,75 11891 5 G 0,75 11892 7 G 0,75 11893 12 G 0,75 11894 18 G 0,75 11895 25 G 0,75 11896 2x1 11897 3G1 11898 4G1 11899 5G1 11900 7G1 11901 12 G 1 11902 18 G 1 11903 25 G 1 11904 2 x 1,5 11905 3 G 1,5 11906 4 G 1,5 11907 5 G 1,5 11908 7 G 1,5 11909 12 G 1,5 11910 18 G 1,5 11911 25 G 1,5 AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 Outer Ø Cop. approx. mm weight kg/km 6,4 6,8 7,6 8,2 9,8 12,2 14,4 17,2 6,8 7,2 8,0 8,8 10,7 13,1 15,6 18,9 7,4 8,0 8,8 9,8 11,7 14,5 17,3 21,1 8,4 9,1 9,9 11,0 13,3 16,6 19,7 23,9 9,6 14,4 19,0 24,0 33,6 58,0 86,0 120,0 14,4 21,6 29,0 36,0 50,0 86,0 130,0 180,0 19,2 29,2 38,4 48,0 67,0 115,0 173,0 240,0 29,0 43,0 58,0 72,0 101,0 173,0 259,0 360,0 Weight approx. kg/km 56,0 68,0 100,0 117,0 138,0 200,0 276,0 335,0 66,0 74,0 126,0 140,0 190,0 257,0 362,0 486,0 80,0 96,0 100,0 130,0 170,0 290,0 405,0 570,0 95,0 112,0 139,0 170,0 225,0 370,0 520,0 730,0 Continuation Ⴇ 87 JZ-600 UL/CSA flexible, number coded, 0,6/1kV, meter marking Part no. No.cores x Jacket cross-sec. colour mm² black 11847 2 x 2,5 11848 3 G 2,5 11849 4 G 2,5 11850 5 G 2,5 11851 7 G 2,5 11852 12 G 2,5 11853 18 G 2,5 11854 25 G 2,5 11855 2x4 11856 3G4 11857 4G4 11858 5G4 11859 7G4 11860 12 G 4 11861 3G6 11862 4G6 11863 5G6 11864 7G6 11865 3 G 10 11866 4 G 10 11867 5 G 10 11868 7 G 10 11869 3 G 16 11870 4 G 16 11871 5 G 16 11872 7 G 16 11873 3 G 25 11874 4 G 25 11875 5 G 25 11876 7 G 25 AWG-No. 14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 Outer Ø Cop. approx. mm weight kg/km 9,4 9,9 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,1 20,5 22,5 19,6 21,7 24,2 25,7 24,0 26,9 29,4 32,8 48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 Weight approx. kg/km 160,0 175,0 203,0 251,0 330,0 553,0 795,0 1110,0 180,0 230,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 760,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0 Dimensions and specifications may be changed without prior notice. (RN01) Part no. No.cores x Jacket cross-sec. colour mm² grey 11912 2 x 2,5 11913 3 G 2,5 11914 4 G 2,5 11915 5 G 2,5 11916 7 G 2,5 11917 12 G 2,5 11918 18 G 2,5 11919 25 G 2,5 11920 2x4 11921 3G4 11922 4G4 11923 5G4 11924 7G4 11925 12 G 4 11926 3G6 11927 4G6 11928 5G6 11929 7G6 11930 3 G 10 11931 4 G 10 11932 5 G 10 11933 7 G 10 11934 3 G 16 11935 4 G 16 11936 5 G 16 11937 7 G 16 11938 3 G 25 11939 4 G 25 11940 5 G 25 11941 7 G 25 AWG-No. 14 14 14 14 14 14 14 14 12 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 Outer Ø Cop. approx. mm weight kg/km 9,4 9,9 11,1 12,4 15,0 18,4 22,0 26,9 11,4 12,3 13,8 15,3 16,8 22,9 14,1 15,6 17,3 19,3 16,5 18,4 20,5 22,5 19,6 21,7 24,2 25,7 24,0 26,9 29,3 32,6 48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 77,0 115,0 154,0 192,0 269,0 461,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 Weight approx. kg/km 160,0 175,0 203,0 251,0 330,0 553,0 795,0 1110,0 180,0 230,0 310,0 410,0 540,0 860,0 370,0 430,0 650,0 860,0 660,0 790,0 960,0 1300,0 760,0 1100,0 1600,0 1890,0 1450,0 1600,0 2050,0 2900,0 Prices on request. Photo: REpower 88 JZ-600-Y-CY UL/CSA flexible, number coded, 0,6/1kV, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cables Ⴠ Adapted to DIN VDE 0276 part 627, DIN VDE 0281 part 13, with insulation thickness for 1 kV type and UL-Std. 758 Style 21179 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage U 1000 V Ⴠ Test voltage 4000 V Ⴠ Breakdown voltage min. 8000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Power rating according to DIN VDE 0298 Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Black cores with sequential numbering imprinted in white, according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath TM2, to DIN VDE 0281 part 1, class 43 UL-Std. 1581 Ⴠ Braided screen of tinned Cu wires, coverage approx. 85 Ⴠ Special PVC outer sheath TM2, to DIN VDE 0281 part 1 class 43 UL-Std. 1581 Ⴠ Colour black (RAL 9005) or grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ UV-resistant (building with black jacket) Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) VW-1, FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ-600 UL/CSA Application Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black jacket). Is not suitable to be used as direct burrial- or as underwater cable. Interference-free transmission of signals and pulses is assured by the high degree of screening. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x Jacket cross-sec. colour mm² black 12345 2 x 0,5 12346 3 G 0,5 12347 4 G 0,5 12348 5 G 0,5 12349 7 G 0,5 12350 12 G 0,5 12351 18 G 0,5 12352 25 G 0,5 12353 2 x 0,75 12354 3 G 0,75 12355 4 G 0,75 12356 5 G 0,75 12357 7 G 0,75 12358 12 G 0,75 12359 18 G 0,75 12360 25 G 0,75 12361 2x1 12362 3G1 12363 4G1 12364 5G1 12365 7G1 12366 12 G 1 12367 18 G 1 12368 25 G 1 12369 2 x 1,5 12370 3 G 1,5 12371 4 G 1,5 Prices on request. AWG-No. 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 16 16 16 Outer Ø Cop. approx. mm weight kg/km 8,3 8,6 9,4 10,1 12,1 14,7 17,3 20,6 8,7 9,0 9,9 10,8 13,0 15,8 17,9 22,8 9,4 9,8 10,8 12,1 14,5 17,4 20,7 24,8 10,2 10,9 12,2 41,0 45,0 54,0 66,0 79,0 137,0 156,0 250,0 46,0 57,0 63,0 76,0 100,0 175,0 240,0 306,0 54,0 64,0 76,0 89,0 114,0 186,0 284,0 387,0 64,0 82,0 99,0 Weight approx. kg/km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0 Part no. No.cores x Jacket cross-sec. colour mm² grey 12410 2 x 0,5 12411 3 G 0,5 12412 4 G 0,5 12413 5 G 0,5 12414 7 G 0,5 12415 12 G 0,5 12416 18 G 0,5 12417 25 G 0,5 12418 2 x 0,75 12419 3 G 0,75 12420 4 G 0,75 12421 5 G 0,75 12422 7 G 0,75 12423 12 G 0,75 12424 18 G 0,75 12425 25 G 0,75 12426 2x1 12427 3G1 12428 4G1 12429 5G1 12430 7G1 12431 12 G 1 12432 18 G 1 12433 25 G 1 12434 2 x 1,5 12435 3 G 1,5 12436 4 G 1,5 AWG-No. 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 Outer Ø Cop. approx. mm weight kg/km 8,3 8,6 9,4 10,1 12,1 14,7 17,3 20,6 8,7 9,0 9,9 10,8 13,0 15,8 17,9 22,8 9,4 9,8 10,8 12,1 14,5 17,4 20,7 24,8 10,2 10,9 12,2 30,0 39,0 52,0 61,0 75,0 130,0 170,0 230,0 39,0 57,0 68,0 79,0 96,0 169,0 224,0 292,0 52,0 67,0 78,0 94,0 122,0 201,0 275,0 364,0 68,0 84,0 104,0 Weight approx. kg/km 129,0 150,0 170,0 199,0 235,0 320,0 428,0 503,0 143,0 155,0 190,0 228,0 323,0 410,0 560,0 730,0 150,0 163,0 200,0 239,0 289,0 464,0 628,0 855,0 162,0 187,0 240,0 Continuation Ⴇ 89 JZ-600-Y-CY UL/CSA flexible, number coded, 0,6/1kV, EMC-preferred type, meter marking Part no. No.cores x Jacket cross-sec. colour mm² black 12372 5 G 1,5 12373 7 G 1,5 12374 12 G 1,5 12375 18 G 1,5 12376 25 G 1,5 12377 2 x 2,5 12378 3 G 2,5 12379 4 G 2,5 12380 5 G 2,5 12381 7 G 2,5 12382 12 G 2,5 12383 18 G 2,5 12384 25 G 2,5 12385 2x4 12386 3G4 12387 4G4 12388 5G4 12389 7G4 12390 3G6 12391 4G6 12392 5G6 12393 7G6 12394 3 G 10 12395 4 G 10 12396 5 G 10 12397 7 G 10 12398 3 G 16 12399 4 G 16 12400 5 G 16 12401 7 G 16 12402 3 G 25 12403 4 G 25 12404 5 G 25 12405 7 G 25 AWG-No. 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 Outer Ø Cop. approx. mm weight kg/km 13,3 16,0 19,6 23,4 28,2 11,5 12,2 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 23,0 19,6 21,9 24,1 26,8 23,5 26,4 28,8 31,9 28,0 32,5 35,7 39,0 123,0 148,0 274,0 386,0 531,0 110,0 148,0 169,0 220,0 284,0 470,0 572,0 740,0 124,0 178,0 234,0 284,0 321,0 245,0 316,0 442,0 530,0 367,0 549,0 604,0 820,0 653,0 807,0 940,0 1345,0 920,0 1169,0 1420,0 1921,0 Weight approx. kg/km 289,0 383,0 592,0 806,0 1241,0 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 629,0 731,0 1105,0 1465,0 1125,0 1345,0 1635,0 2210,0 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0 Dimensions and specifications may be changed without prior notice. (RN01) 90 Part no. No.cores x Jacket cross-sec. colour mm² grey 12437 5 G 1,5 12438 7 G 1,5 12439 12 G 1,5 12440 18 G 1,5 12441 25 G 1,5 12442 2 x 2,5 12443 3 G 2,5 12444 4 G 2,5 12445 5 G 2,5 12446 7 G 2,5 12447 12 G 2,5 12448 18 G 2,5 12449 25 G 2,5 12450 2x4 12451 3G4 12452 4G4 12453 5G4 12454 7G4 12455 3G6 12456 4G6 12457 5G6 12458 7G6 12459 3 G 10 12460 4 G 10 12461 5 G 10 12462 7 G 10 12463 3 G 16 12464 4 G 16 12465 5 G 16 12466 7 G 16 12467 3 G 25 12468 4 G 25 12469 5 G 25 12470 7 G 25 AWG-No. 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 10 10 10 10 8 8 8 8 6 6 6 6 4 4 4 4 Outer Ø Cop. approx. mm weight kg/km 13,3 16,0 19,6 23,4 28,2 11,5 12,2 13,4 14,9 17,9 21,9 26,1 31,9 14,3 15,1 16,7 18,6 20,0 17,0 18,7 20,7 23,0 19,6 21,9 24,1 26,8 23,5 26,4 28,8 31,9 28,0 32,5 35,7 39,0 123,0 180,0 284,0 390,0 521,0 99,0 124,0 170,0 202,0 268,0 423,0 572,0 740,0 156,0 191,0 236,0 303,0 394,0 251,0 319,0 421,0 561,0 371,0 576,0 620,0 842,0 540,0 807,0 1394,0 1605,0 820,0 1169,0 1850,0 2140,0 Weight approx. kg/km 289,0 383,0 592,0 806,0 1241,0 272,0 298,0 345,0 427,0 561,0 857,0 1355,0 1995,0 306,0 391,0 527,0 700,0 920,0 629,0 731,0 1105,0 1465,0 1125,0 1345,0 1635,0 2210,0 1395,0 1870,0 2720,0 3213,0 2465,0 2750,0 3490,0 4980,0 Prices on request. JZ-602 two approvals control cable, 90°C, 600V, oil resistant, meter marking Technical data Cable structure Properties Ⴠ Control cable of special-PVC to UL CSA AWM I/II A/B Style 2587 (jacket insulation) and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL + CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and class 43 to UL-Std. 1581 Ⴠ Black conductors with consecutive numbering in white Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath YM5, to DIN VDE 0207 part 5 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Resistant to mineral oils, synthetic oils and water based coolants Ⴠ The outer sheath is approved with an improved oil-resistance-test Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Please note the cleanroom qualification when ordering. Ⴠ screened analogue type: JZ-602-CY Application UL-approved and CSA certified flexible control cable rated at 600 V. Used in machine tools, control systems, connection between control panels and machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist or wet environment and moderate flexing applications. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 83090 83091 83092 83093 83094 83100 83101 83095 83096 83097 83098 83099 83080 83081 83565 83082 83083 83084 83102 83103 83085 83086 83087 83088 83089 83070 83071 83072 83073 83074 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 8 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2x1 3G1 3x1 4G1 5G1 7G1 8G1 9G1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 Prices on request. AWG-No. Outer Ø approx. mm 20 5,8 20 6,2 20 6,6 20 7,2 20 7,8 20 8,4 20 10,3 20 10,8 20 12,8 20 15,4 20 17,6 20 19,7 18 6,2 18 6,6 18 6,6 18 7,2 18 7,8 18 8,4 18 9,4 18 11,0 18 11,7 18 14,0 18 17,0 18 19,2 18 21,0 16 6,8 16 7,4 16 8,0 16 8,6 16 9,7 Cop. weight kg/km 9,6 14,0 19,0 24,0 34,0 38,4 43,2 58,0 86,0 120,0 163,0 197,0 19,2 27,0 27,0 38,4 48,0 67,0 76,8 86,4 115,2 173,0 240,0 326,0 394,0 28,8 44,0 58,0 72,0 101,0 Weight approx. kg/km 49,0 58,0 69,0 84,0 123,0 140,0 177,0 192,0 256,0 358,0 487,0 580,0 53,0 61,0 61,0 74,0 90,0 130,0 144,0 180,0 198,0 274,0 384,0 494,0 508,0 73,0 94,0 117,0 140,0 186,0 Part no. 83104 83075 83076 83077 83078 83079 83060 83061 83062 83063 83064 83065 83066 83067 83068 83069 83051 83052 83053 83054 83041 83042 83043 83044 83031 83032 83033 83034 No.cores x cross-sec. mm² 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 19 G 2,5 25 G 2,5 3G4 4G4 5G4 7G4 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 AWG-No. Outer Ø approx. mm 16 12,7 16 13,3 16 15,7 16 18,8 16 22,0 16 23,6 14 8,1 14 8,6 14 10,0 14 10,8 14 12,0 14 15,5 14 16,6 14 19,5 14 19,5 14 23,8 12 11,1 12 12,4 12 13,7 12 15,0 10 12,8 10 14,1 10 15,7 10 17,7 8 16,8 8 18,3 8 20,1 8 22,4 Cop. weight kg/km 129,7 173,0 260,0 360,0 490,0 590,0 48,0 72,0 96,0 120,0 168,0 216,0 288,0 432,0 456,0 600,0 115,0 154,0 192,0 269,0 173,0 231,0 288,0 403,0 288,0 384,0 480,0 672,0 Weight approx. kg/km 244,0 319,0 451,0 625,0 840,0 1032,0 115,0 143,0 185,0 221,0 293,0 429,0 563,0 854,0 914,0 1188,0 232,0 298,0 358,0 460,0 360,0 402,0 484,0 630,0 535,0 653,0 786,0 1100,0 Continuation Ⴇ 91 JZ-602 two approvals control cable, 90°C, 600V, oil resistant, meter marking Part no. 83020 83021 83022 83023 83024 83011 83012 83013 83014 83001 83002 83003 83004 83005 83006 No.cores x cross-sec. mm² 2 x 16 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 AWG-No. Outer Ø approx. mm 6 20,0 6 21,3 6 23,8 6 26,6 6 29,4 4 24,7 4 27,8 4 30,5 4 35,5 2 29,4 2 32,6 2 36,3 1 31,2 1 36,8 1 38,7 Cop. weight kg/km 307,0 461,0 615,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 1008,0 1344,0 1680,0 1440,0 1920,0 2400,0 Weight approx. kg/km 640,0 810,0 1045,0 1260,0 1760,0 1180,0 1507,0 1858,0 2830,0 1590,0 2123,0 2612,0 2652,0 3058,0 4093,0 Dimensions and specifications may be changed without prior notice. (RN01) 92 Part no. 83007 83008 83009 83010 83015 83016 83017 83018 83019 No.cores x cross-sec. mm² 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120 AWG-No. Outer Ø approx. mm 2/0 39,2 2/0 42,6 2/0 48,4 3/0 42,1 3/0 47,5 3/0 51,2 4/0 47,8 4/0 54,6 4/0 59,0 Cop. weight kg/km 2016,0 2688,0 3360,0 2736,0 3648,0 4560,0 3456,0 4608,0 5760,0 Weight approx. kg/km 3307,0 4254,0 5661,0 4867,0 5762,0 7208,0 5580,0 7280,0 8692,0 Prices on request. JZ-602-CY EMC-preferred type, 90°C 600V, screened two approvals control cable, oil resistant, meter marking Technical data Cable structure Properties Ⴠ Special PVC-insulated sheathed cable according to UL AWM Style 10012 (core insulation) Style 2587 and CSA Ⴠ Temperature range flexing -5 °C to +90 °C fixed installation -40 °C to +90 °C Ⴠ Nominal voltage according to UL+CSA 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper, fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI3, to DIN VDE 0281 part 1 and class 43 to UL-Std. 1581 Ⴠ Cores black with sequential numbering imprinted in white Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC-insulated inner sheath YM5 to DIN VDE 0207 part 5 Ⴠ Braided screen of tinned Cu wires approx. 85 coverage Ⴠ Special PVC outer sheath YM5, to DIN VDE 0207 part 5 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Resistant to mineral oils, synthetic oils and refrigerants. The outer sheath is approved with an improved oil-resistance-test. Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ Cleanroom qualification tested with analog type. Please note "cleanroom qualified" when ordering. Ⴠ unscreened analogue type: JZ-602 Application UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist or wet environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The thick braiding screen ensures compliance with electromagnetic requirements. EMC = Electromagnetic compatibility To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 82990 82991 82992 82993 82994 82995 82996 82997 82998 82999 83000 82979 82980 82981 82982 82983 82984 82985 82986 82987 82988 82989 82968 82969 82970 82971 82972 82973 82974 82975 82976 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 2x1 3G1 4G1 5G1 7G1 9G1 12 G 1 18 G 1 25 G 1 34 G 1 41 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 Prices on request. AWG-No. Outer Ø approx. mm 20 7,7 20 8,0 20 8,6 20 9,2 20 10,0 20 11,8 20 13,0 20 15,2 20 18,2 20 20,1 20 22,4 18 8,1 18 8,4 18 9,3 18 10,0 18 10,7 18 12,7 18 14,0 18 16,4 18 19,7 18 22,1 18 24,5 16 8,7 16 9,4 16 10,2 16 11,0 16 12,0 16 14,2 16 15,6 16 18,7 16 22,6 Cop. weight kg/km 35,0 42,0 47,0 56,0 69,0 87,0 108,0 145,0 240,0 312,0 348,0 50,0 60,0 71,0 88,0 111,0 139,0 184,0 260,0 349,0 486,0 531,0 63,0 80,0 97,0 119,0 147,0 182,0 267,0 374,0 526,0 Weight approx. kg/km 93,0 124,0 133,0 153,0 191,0 243,0 322,0 374,0 436,0 560,0 663,0 107,0 130,0 155,0 181,0 209,0 321,0 341,0 473,0 650,0 781,0 892,0 136,0 165,0 192,0 224,0 273,0 340,0 461,0 674,0 950,0 Part no. 82977 82978 82959 82960 82961 82962 82963 82964 82965 82966 82967 82954 82955 82956 82957 82958 82949 82950 82951 82952 82953 82945 82946 82947 82948 82941 82942 No.cores x cross-sec. mm² 34 G 1,5 41 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 2x4 3G4 4G4 5G4 7x4 2G6 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 3 G 16 4 G 16 AWG-No. Outer Ø approx. mm 16 25,5 16 27,4 14 10,3 14 10,8 14 11,7 14 13,0 14 14,2 14 15,8 14 17,1 14 18,9 14 27,8 12 12,5 12 13,1 12 14,4 12 15,8 12 17,6 10 14,2 10 15,1 10 16,5 10 18,3 10 20,9 8 19,1 8 21,1 8 23,6 8 26,4 6 24,3 6 27,5 Cop. weight kg/km 629,0 801,0 96,0 144,0 148,0 181,0 255,0 309,0 441,0 570,0 738,0 120,0 174,0 230,0 273,0 316,0 173,0 240,0 305,0 439,0 505,0 350,0 535,0 592,0 810,0 585,0 740,0 Weight approx. kg/km 1203,0 1588,0 173,0 220,0 270,0 329,0 428,0 580,0 761,0 1140,0 1551,0 209,0 310,0 456,0 532,0 737,0 318,0 411,0 572,0 732,0 961,0 741,0 988,0 1202,0 1743,0 1088,0 1662,0 Continuation Ⴇ 93 JZ-602-CY EMC-preferred type, 90°C 600V, screened two approvals control cable, oil resistant, meter marking Part no. 82943 82944 82937 82938 82939 82940 82934 82935 82936 82488 82780 82781 82782 82783 82914 82915 82916 82917 No.cores x cross-sec. mm² 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 AWG-No. Outer Ø approx. mm 6 31,2 6 34,1 4 29,9 4 32,9 4 36,4 4 39,0 2 32,8 2 36,3 2 39,9 1 35,0 1 41,0 1 44,4 2/0 41,4 2/0 46,7 2/0 50,6 3/0 46,2 3/0 51,2 3/0 56,1 Cop. weight kg/km 895,0 1282,0 1070,0 1140,0 1380,0 1870,0 1240,0 1576,0 1930,0 1675,0 2155,0 2794,0 2288,0 3120,0 3705,0 3010,0 4043,0 5026,0 Weight approx. kg/km 2021,0 2720,0 1947,0 2591,0 3197,0 4530,0 2701,0 3277,0 4530,0 2870,0 3960,0 4371,0 3647,0 4882,0 5876,0 4751,0 6368,0 7843,0 Part no. 82918 82919 82920 No.cores x cross-sec. mm² 3 G 120 4 G 120 5 G 120 AWG-No. Outer Ø approx. mm 4/0 52,0 4/0 58,7 4/0 62,7 Cop. weight kg/km 3812,0 5069,0 5877,0 Weight approx. kg/km 5899,0 8010,0 9205,0 Prices on request. Dimensions and specifications may be changed without prior notice. (RN01) Photo: REpower 94 JZ-603 Multi approvals control cable, oil resistant, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cable with oil resistant outer sheath to DIN VDE 0281 part 13, HD 21.13 S1 and to UL-Style 2587 Ⴠ Temperature range flexing -5 °C to +70 °C (HAR) -5 °C to +90 °C (UL+CSA) fixed installation -40 °C to +70 °C (HAR) -40 °C to +90 °C (UL+CSA) Ⴠ Nominal voltage U0/U 300/500 V (HAR) U 600 V (UL+CSA) Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI1, to DIN VDE 0281 part 1, HD 21.1S2 and class 43 to UL-Std. 1581 Ⴠ Black cores with white continuous numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer sheath TM5 oil resistant, to DIN VDE 0281 part 1, HD 21.1 S4 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Oil resistant as per HD/EN 60811-2-1, UL 1581 part 50.182 Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL-VW1. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ The follwing amendments in the cable designation result from the new DIN VDE 0281 part 13 / harmonised in accordance with HD 21.13S1: NYSLYÖ-J (new: H05VV5-F) and NYSLYCYÖ-J (new: H05VVC4V5-K). SEV-approval is no longer applicable as a result of the harmonisation. Ⴠ screened analogue type: JZ-603-CY Application UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 83704 83650 83651 83652 83653 83654 83655 83656 83657 83658 83659 83660 83705 83661 83662 83663 83664 83665 83666 83667 83668 83669 83670 83671 83706 83672 83673 83674 83675 83676 83677 83678 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2x1 3G1 4G1 5G1 7G1 12 G 1 18 G 1 25 G 1 AWG-No. Outer Ø approx. mm 20 5,8 20 6,1 20 6,7 20 7,3 20 8,8 20 11,1 20 12,9 20 16,0 20 17,7 20 19,5 20 21,3 20 23,8 19 6,1 19 6,5 19 7,1 19 7,9 19 9,5 19 11,6 19 13,9 19 17,1 19 19,1 19 20,9 19 23,0 19 25,3 18 6,4 18 6,8 18 7,5 18 8,4 18 10,0 18 12,5 18 14,7 18 18,0 Cop. weight kg/km 9,6 14,0 19,0 24,0 34,0 58,0 86,0 120,0 163,0 197,0 240,0 293,0 14,4 22,0 29,0 36,0 50,0 86,0 130,0 180,0 245,0 296,0 360,0 439,0 19,2 29,0 39,0 48,0 67,0 115,0 173,0 240,0 Weight approx. kg/km 52,0 63,0 69,0 87,0 119,0 198,0 266,0 380,0 508,0 594,0 715,0 840,0 66,0 76,0 85,0 113,0 144,0 245,0 327,0 466,0 626,0 747,0 896,0 1070,0 70,0 88,0 99,0 132,0 170,0 285,0 405,0 570,0 Part no. 83679 83680 83681 83682 83707 83683 83684 83685 83686 83687 83688 83689 83690 83691 83692 83693 83708 83694 83695 83696 83697 83698 83699 83700 83701 83702 83703 No.cores x cross-sec. mm² 34 G 1 41 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 34 G 2,5 50 G 2,5 61 G 2,5 AWG-No. Outer Ø approx. mm 18 20,3 18 22,4 18 24,3 18 26,8 16 7,4 16 8,0 16 8,7 16 9,8 16 11,9 16 14,5 16 17,4 16 21,3 16 24,1 16 26,2 16 28,8 16 31,5 14 9,1 14 9,9 14 11,0 14 12,0 14 14,6 14 18,1 14 22,1 14 26,5 14 29,9 14 35,2 14 38,4 Cop. weight kg/km 326,0 394,0 480,0 586,0 28,8 43,0 58,0 72,0 101,0 173,0 259,0 360,0 490,0 591,0 720,0 878,0 48,0 72,0 96,0 120,0 168,0 288,0 432,0 600,0 816,0 1200,0 1464,0 Weight approx. kg/km 742,0 885,0 1071,0 1265,0 91,0 110,0 141,0 167,0 225,0 361,0 518,0 730,0 945,0 1135,0 1381,0 1640,0 125,0 169,0 209,0 256,0 340,0 579,0 851,0 1175,0 1529,0 2290,0 2724,0 Prices on request. Dimensions and specifications may be changed without prior notice. (RN01) 95 JZ-603-CY Multi approvals control cable, Cu-screened, EMC-preferred, oil resistant, meter marking Technical data Cable structure Properties Ⴠ Special PVC control cable with oil resistant outer sheath to DIN VDE 0281 part 13, HD 21.13 S1 and to UL-Style 2587 Ⴠ Temperature range flexing -5 °C to +70 °C (HAR) -5 °C to +90 °C (UL+CSA) fixed installation -40 °C to +70 °C (HAR) -40 °C to +90 °C (UL+CSA) Ⴠ Nominal voltage U0/U 300/500 V (HAR) U 600 V (UL+CSA) Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20MOhm x km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper, fine wire conductor to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation TI1, to DIN VDE 0281 part 1, HD 21.1S2 and class 43 to UL-Std. 1581 Ⴠ Black cores with white continuous numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-length Ⴠ PVC based inner sheath Ⴠ Tinned copper braiding screening, 85 coverage Ⴠ Special PVC outer sheath TM5, oil resistant to DIN VDE 0281 part 1, HD 21.1 S4 and class 43 to UL-Std. 1581 Ⴠ Colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Oil resistant as per DIN EN 60811-2-1, UL 1581 part 50.182 Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) UL VW-1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ The follwing amendments in the cable designation result from the new DIN VDE 0281 part 13 / harmonised in accordance with HD 21.13S1: NYSLYÖ-J (new: H05VV5-F) and NYSLYCYÖ-J (new: H05VVC4V5-K). SEV-approval is no longer applicable as a result of the harmonisation. Ⴠ unscreened analogue type: JZ-603 Application UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements in dry, moist and wet rooms but not for open air. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 83709 83720 83721 83722 83723 83724 83725 83726 83727 83728 83729 83730 83710 83731 83732 83733 83734 83735 83736 83737 83738 83739 83740 83741 83711 83742 83743 83744 83745 83746 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 41 G 0,5 50 G 0,5 61 G 0,5 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 41 G 0,75 50 G 0,75 61 G 0,75 2x1 3G1 4G1 5G1 7G1 12 G 1 AWG-No. Outer Ø approx. mm 20 8,0 20 8,3 20 8,9 20 9,7 20 11,2 20 13,6 20 15,4 20 18,6 20 20,8 20 22,6 20 24,8 20 26,0 19 8,3 19 8,6 19 9,4 19 10,1 19 11,9 19 14,2 19 16,6 19 20,0 19 22,4 19 24,0 19 26,2 19 30,0 18 8,6 18 9,2 18 9,8 18 10,7 18 12,5 18 15,1 Cop. weight kg/km 41,0 45,0 54,0 66,0 79,0 137,0 156,0 250,0 316,0 348,0 407,0 520,0 46,0 57,0 63,0 76,0 100,0 175,0 240,0 306,0 346,0 403,0 470,0 550,0 54,0 64,0 76,0 89,0 114,0 186,0 Weight approx. kg/km 90,0 105,0 123,0 147,0 195,0 276,0 418,0 504,0 632,0 750,0 968,0 1068,0 101,0 127,0 155,0 180,0 225,0 326,0 457,0 635,0 805,0 908,0 1155,0 1400,0 113,0 144,0 178,0 205,0 263,0 424,0 Dimensions and specifications may be changed without prior notice. (RN01) 96 Part no. 83747 83748 83749 83750 83751 83752 83712 83753 83754 83755 83756 83757 83758 83759 83760 83761 83762 83763 83713 83764 83765 83766 83767 83768 83769 83770 83771 83772 83773 No.cores x cross-sec. mm² 18 G 1 25 G 1 34 G 1 41 G 1 50 G 1 61 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 12 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 34 G 2,5 50 G 2,5 61 G 2,5 AWG-No. Outer Ø approx. mm 18 17,3 18 21,1 18 23,5 18 25,5 18 27,6 18 32,4 16 9,6 16 10,1 16 11,0 16 12,3 16 14,2 16 17,1 16 20,0 16 24,0 16 27,1 16 29,7 16 31,8 16 34,6 14 11,4 14 12,0 14 13,4 14 14,6 14 17,2 14 21,2 14 24,8 14 29,8 14 33,4 14 39,0 14 41,0 Cop. weight kg/km 284,0 387,0 500,0 578,0 681,0 710,0 64,0 82,0 99,0 123,0 148,0 274,0 386,0 531,0 671,0 840,0 997,0 1120,0 110,0 148,0 169,0 220,0 284,0 470,0 572,0 740,0 1179,0 1660,0 1992,0 Weight approx. kg/km 560,0 760,0 945,0 1151,0 1300,0 1500,0 144,0 160,0 210,0 240,0 305,0 482,0 611,0 950,0 1200,0 1400,0 1665,0 1852,0 189,0 244,0 296,0 367,0 478,0 622,0 1010,0 1375,0 1893,0 2666,0 3077,0 Prices on request. H07 RN-F rubber-sheathed cable, harmonized type Technical data Cable structure Ⴠ Rubber sheathed cable H07 RN-F to DIN VDE 0282 part 4, HD 22.4 S4, BS7919 ฬIEC 60245-4 Ⴠ Temperature range -30 °C to +60 °C Ⴠ Permissible operating temperature at conductor +60 °C Ⴠ Nominal voltage U0/U 450/750 V in case of protected and fixed installation U0/U 600/1000 V Ⴠ Max. permissible operating voltage in three phase and one phase a.c. system U0/U 476/825 V direct current-system U0/U 619/1238 V Ⴠ Test voltage 2500 V Ⴠ Permanent tensile load max. 15 N/mm² Ⴠ Minimum bending radius for fixed installation 4x cable ø for guiding over roller 7,5x cable ø during winding on drums 5-7x cable ø Ⴠ Copper conductor fine wire stranded, bare to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 cl. 5 and HD 383 Ⴠ Rubber core insulation EI4 to DIN VDE 0282 part 1 Ⴠ Insulation thickness to DIN VDE 0282 part 4 Ⴠ Core identification to DIN VDE 0293-308 Ⴠ Core colours -up to 5 cores one-coloured -6 and more cores, black with numbering -3 and above, with green-yellow earth core -2 cores without green-yellow earth core Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Outer jacket of rubber black, rubber compound to DIN VDE 0282 part 1 Ⴠ Sheath thickness to DIN VDE 0282 part 4 Properties Ⴠ Resistant to Weather Ⴠ Test Test according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ozone resistant of the insulation to DIN VDE 0472 part 805, test method A or part 805 A1, test method C Ⴠ Oil resistant Test according to EN 60811-2-1 Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core. Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ Further dimensions and cross-sections available on request. Ⴠ H07 RN-F = harmonized rubber-sheathed cable, working voltage 750 V, fine stranded. Ⴠ The core identification of a single core jacketed, of an insulated wire is black. For application as a protective core, the ends are to be identified with green-yellow and the middle conductor with light blue Application Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air and in agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills, circular saws and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on plaster, in temporary buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines, for example lifts and cranes. They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting cable of motors with a working voltage up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct voltage is permitted up to 900 V against ground when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165 is allowed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 37001 37002 37003 37004 37005 37006 37007 37008 37009 37010 37011 37012 37013 37014 37015 37016 37017 37018 37019 37020 No.cores x cross-sec. mm² 1 x 1,5 1 x 2,5 1x4 1x6 1 x 10 1 x 16 1 x 25 1 x 35 1 x 50 1 x 70 1 x 95 1 x 120 1 x 150 1 x 185 1 x 240 1 x 300 1 x 400 1 x 500 2x1 2 x 1,5 Prices on request. Outer Ø min. - max. mm 5,7 - 7,1 6,3 - 7,9 7,2 - 9,0 7,9 - 9,8 9,5 - 11,9 10,8 - 13,4 12,7 - 15,8 14,3 - 17,9 16,5 - 20,6 18,6 - 23,3 20,8 - 26,0 22,8 - 28,6 25,2 - 31,4 27,6 - 34,4 30,6 - 38,3 33,5 - 41,9 37,4 - 46,8 41,3 - 52,0 7,7 - 10,0 8,5 - 11,0 Cop. weight kg/km 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 1776,0 2304,0 2880,0 3840,0 4800,0 19,0 29,0 Weight approx. kg/km 58,0 71,0 100,0 130,0 230,0 290,0 420,0 530,0 750,0 960,0 1250,0 1560,0 1900,0 2300,0 2950,0 3600,0 4600,0 6000,0 98,0 135,0 AWG-No. 16 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil 17 16 Part no. 37021 37022 37023 37024 37025 37026 37027 37028 No.cores x cross-sec. mm² 2 x 2,5 2x4 2x6 2 x 10 2 x 16 2 x 25 3G1 3 G 1,5 Outer Ø min. - max. mm 10,2 - 13,1 11,8 - 15,1 13,1 - 16,8 17,7 - 22,6 20,2 - 25,7 24,3 - 30,7 8,3 - 10,7 9,2 - 11,9 Cop. weight kg/km 48,0 77,0 115,0 192,0 307,0 480,0 29,0 43,0 Weight approx. kg/km 193,0 280,0 330,0 586,0 810,0 1160,0 130,0 165,0 AWG-No. 14 12 10 8 6 4 17 16 Continuation Ⴇ 97 H07 RN-F rubber-sheathed cable, harmonized type Part no. 37029 37030 37031 37032 37033 37034 37035 37036 37037 37038 37039 37040 37041 37042 37043 37044 37045 37046 37047 37048 37049 37050 37051 37052 37053 37054 37055 No.cores x cross-sec. mm² 3 G 2,5 3G4 3G6 3 G 10 3 G 16 3 G 25 3 G 35 3 G 50 3 G 70 3 G 95 3 G 120 3 G 150 3 G 185 3 G 240 3 G 300 4G1 4 G 1,5 4 G 2,5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 Outer Ø min. - max. mm 10,9 - 14,0 12,7 - 16,2 14,1 - 18,0 19,1 - 24,2 21,8 - 27,6 26,1 - 33,0 29,3 - 37,1 34,1 - 42,9 38,4 - 48,3 43,3 - 54,0 47,4 - 60,0 52,0 - 66,0 57,0 - 72,0 65,0 - 82,0 72,0 - 90,0 9,2 - 11,9 10,2 - 13,1 12,1 - 15,5 14,0 - 17,9 15,7 - 20,0 20,9 - 26,5 23,8 - 30,1 28,9 - 36,6 32,5 - 41,1 37,7 - 47,5 42,7 - 54,0 48,4 - 61,0 Cop. weight kg/km 72,0 115,0 173,0 288,0 461,0 720,0 1008,0 1440,0 2016,0 2736,0 3456,0 4320,0 5328,0 6192,0 8640,0 38,0 58,0 96,0 154,0 230,0 384,0 614,0 960,0 1344,0 1920,0 2688,0 3648,0 Weight approx. kg/km 235,0 320,0 420,0 810,0 1050,0 1250,0 1900,0 2600,0 3400,0 4450,0 5180,0 6500,0 7860,0 10224,0 12620,0 150,0 200,0 290,0 395,0 540,0 950,0 1260,0 1860,0 2380,0 3190,0 4260,0 5600,0 AWG-No. 14 12 10 8 6 4 2 1 2/0 3/0 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 17 16 14 12 10 8 6 4 2 1 2/0 3/0 Dimensions and specifications may be changed without prior notice. (RF01) 98 Part no. 37056 37057 37058 37059 37060 37061 37062 37063 37064 37065 37066 37067 37068 37091 37154 34090 34349 37092 37079 37093 37096 37097 37094 37098 37095 37099 No.cores x cross-sec. mm² 4 G 120 4 G 150 4 G 185 4 G 240 4 G 300 5 G 1,5 5 G 2,5 5G4 5G6 5 G 10 5 G 16 5 G 25 5 G 35 5 G 50 5 G 70 5 G 95 5 G 120 7 G 1,5 7 G 2,5 12 G 1,5 12 G 2,5 18 G 2,5 19 G 1,5 19 G 2,5 24 G 1,5 24 G 2,5 Outer Ø min. - max. mm 53,0 - 66,0 58,0 - 73,0 64,0 - 80,0 72,0 - 91,0 80,0 - 101,0 11,2 - 14,4 13,3 - 17,0 15,6 - 19,9 17,5 - 22,2 22,9 - 29,1 26,4 - 33,3 32,0 - 40,4 36,8 - 45,8 40,0 - 50,8 43,8 - 54,0 51,7 - 60,7 59,6 - 68,6 14,5 - 17,5 16,5 - 20,0 17,6 - 22,4 20,6 - 26,2 24,4 - 30,9 20,7 - 26,3 25,5 - 31,0 24,3 - 30,7 28,8 - 36,4 Cop. weight kg/km 4608,0 5760,0 7104,0 9216,0 11520,0 72,0 120,0 192,0 288,0 480,0 768,0 1200,0 1680,0 2400,0 3360,0 4560,0 5760,0 101,0 168,0 175,0 288,0 432,0 274,0 456,0 346,0 576,0 Weight approx. kg/km 6830,0 8320,0 9800,0 12100,0 15200,0 240,0 345,0 485,0 650,0 1200,0 1550,0 2250,0 2750,0 3950,0 4740,0 6600,0 8180,0 375,0 520,0 460,0 760,0 850,0 810,0 1075,0 1015,0 1390,0 AWG-No. 4/0 300 kcmil 350 kcmil 500 kcmil 600 kcmil 16 14 12 10 8 6 4 2 1 1 14 14 16 14 16 14 14 16 14 16 14 Prices on request. H07RN-F/SOOW rubber-sheathed cable, harmonized version Technical Data Cable Structure Properties UÊ ,ÕLLiÀà i>Ì i`ÊV>LiÊäÇ, ÊÊÊÊÊÊÊÊ according to VDE 0282 Part 4, HD 22.4 S4 UL - SOOW CSA - SOOW UÊ Temperature range HAR -25°C up to +60°C UL/CSA -40°C up to +90°C UÊ Permissible operating temperature at the conductor +60°C UÊ Nominal voltage HAR 450/750 V UL/CSA 600 V UÊ Test voltage 2500 V UÊ Minimum bending radius Flexing 10x cable Ø Fixed installation 7.5x cable Ø UÊ >ÀiÊV««iÀÊV`ÕVÌÀ]ÊwiÊÜÀiÊÃÌÀ>`i`ÊÊ according to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228 or HD 383 UÊ ,ÕLLiÀÊVÀiÊÃÕ>ÌÊ­ *,® UÊ ÀiÊ`iÌwV>Ì 3 cores: blue, brown, green-yellow 4 cores: brown, black, grey green-yellow 5 cores: blue, brown, black, grey, green-yellow UÊ ÀiÃÊÃÌÀ>`i`ÊÊ>ÞiÀÃÊÜÌ Ê optimal lay-lengths UÊ ,ÕLLiÀÊÕÌiÀÊà i>Ì Ê­ * ® UÊ - i>Ì ÊVÕÀ\ÊL>V UÊ "âiÀiÃÃÌ>Ì UÊ 7i>Ì iÀÊ>`Ê16ÀiÃÃÌ>Ì UÊ ,iÃÃÌ>ÌÊÌÊÃÊ>`Ê}Ài>Ãià Note UÊ ÊrÊÜÌ Ê}ÀiiÞiÜÊi>ÀÌ ÊVÀi Application Heavy-duty rubber cable with multiple approvals for installation in almost all machines destined for export markets, in dry, damp, wet environments and outdoors. As a feeder to transportable motors or machines, cranes, hoists, hand lamps and drilling machines. = The product conforms to the EG Low-Voltage Directive 2006/95/EG. Part No. Number of cores 39025 39026 39027 39028 39029 39030 39031 39032 39033 39034 39035 39036 39037 39038 39039 3G1 3G1,5 4G1,5 5G1,5 3G2,5 4G2,5 5G2,5 3G4 4G4 5G4 3G6 4G6 5G6 3G10 4G10 Outer Ø approx. mm 9,6 10,2 11,4 13,1 14,0 15,1 16,9 16,0 17,3 18,7 17,1 18,4 20,1 22,9 25,0 Cop. weight kg / km 29 43 58 72 72 96 120 115 154 192 173 230 288 288 384 Weight approx. kg / km 130 165 200 240 235 290 345 320 395 485 420 540 650 810 950 Dimensions and specifications may be changed without prior notice. (RN04) Prices on request. 99 HELUTHERM® 145 MULTI flexible, cross-linked, halogen-free, meter marking Technical data Cable structure Properties Ⴠ Halogen-free control and connecting cable with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C in short-circuit +250 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1,0 mm² U0/U 450/750 V at 1,5 mm² with protected fixed installation U0/U 600/1000 V at 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius for fixed installation 4x cable ø in operation to -30 °C 12x cable ø in operation to +60 °C 8x cable ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd Ⴠ Tinned Cu wires, according to DIN VDE 0295 class 5, BS 6360 cl. 5 and IEC 60228 class 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked and halogen-free Ⴠ Colour coded to DIN VDE 0293-308 and as of 6 cores number coded Ⴠ For two cores: brown, blue Ⴠ Green-yellow earth core as of 3 cores Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Taping/Mica-Tape Ⴠ Polyolefin-Copolymer, cross-linked and halogen-free outer sheath Ⴠ Colour black Ⴠ with meter marking, change-over in 2011 Ⴠ Different insulation- and outer sheath in other colours available on request. Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Reduced flame propagation Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B Are resistant to melting, even when in contact with a temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Flame test (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to DIN VDE 0482 part 267/ EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 and 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816) Note Ⴠ G = with green-yellow earth core x = without green-yellow earth core Ⴠ screened analogue type: HELUTHERM® 145 MULTI-C Application These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to temperature, moisture, ozone and UV radiation. These cables are therefore mainly used for traffic control systems and diverse outdoor applications. The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables provide a significant contribution in safety engineering and environmental protection. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 53376 53377 53378 No.cores x cross-sec. mm² 1 x 0,25 2 x 0,25 3 G 0,25 Prices on request. 100 Outer Ø approx. mm 2,9 4,6 4,9 Cop. weight kg/km 2,4 4,8 7,2 Weight approx. kg/km 11,4 28,7 33,7 AWG-No. 24 24 24 Part no. 53379 53380 53381 No.cores x cross-sec. mm² 4 G 0,25 5 G 0,25 6 G 0,25 Outer Ø approx. mm 5,5 5,8 6,5 Cop. weight kg/km 9,6 12,0 14,4 Weight approx. kg/km 41,8 47,0 58,0 AWG-No. 24 24 24 Continuation Ⴇ HELUTHERM® 145 MULTI marking Part no. 53382 53383 53384 53385 53386 53387 53388 53389 53391 53392 53393 53394 53395 53396 53397 53398 53399 53400 53401 53402 53403 53404 53405 53406 53407 53408 53409 53410 53411 53412 53413 53414 53415 53416 53417 53418 53419 53420 53421 53422 53423 53424 53425 53426 53427 53428 53429 53430 53431 53432 53433 53434 53435 53436 53437 53438 53439 53440 53441 53442 53443 53444 53445 53446 53447 53448 53449 53450 53451 53452 53453 53454 53455 53456 53457 53458 53459 53460 53461 53462 53463 53464 No.cores x cross-sec. mm² 7 G 0,25 8 G 0,25 10 G 0,25 12 G 0,25 14 G 0,25 16 G 0,25 19 G 0,25 21 G 0,25 1 x 0,5 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 6 G 0,5 7 G 0,5 8 G 0,5 10 G 0,5 12 G 0,5 14 G 0,5 16 G 0,5 19 G 0,5 21 G 0,5 24 G 0,5 25 G 0,5 27 G 0,5 30 G 0,5 33 G 0,5 37 G 0,5 1 x 0,75 2 x 0,75 3 G 0,75 4 G 0,75 5 G 0,75 6 G 0,75 7 G 0,75 8 G 0,75 10 G 0,75 12 G 0,75 14 G 0,75 16 G 0,75 19 G 0,75 21 G 0,75 24 G 0,75 25 G 0,75 27 G 0,75 30 G 0,75 33 G 0,75 37 G 0,75 1x1 2x1 3G1 4G1 5G1 6G1 7G1 8G1 10 G 1 12 G 1 14 G 1 16 G 1 19 G 1 21 G 1 24 G 1 25 G 1 27 G 1 30 G 1 33 G 1 37 G 1 1 x 1,5 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 8 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 16 G 1,5 19 G 1,5 21 G 1,5 flexible, cross-linked, halogen-free, meter Outer Ø approx. mm 6,9 7,3 8,1 8,1 8,6 8,9 10,1 10,5 3,2 5,1 5,5 5,9 6,7 7,1 7,8 8,6 9,4 9,4 10,0 10,7 12,4 13,0 14,0 14,0 14,0 15,0 15,0 17,0 3,5 5,9 6,2 6,9 7,7 8,3 9,1 10,2 11,1 11,1 11,7 12,5 14,0 15,0 16,0 16,0 16,0 17,0 18,0 19,0 3,9 6,3 6,8 7,4 8,3 8,9 9,9 11,0 12,1 12,1 12,7 13,6 15,1 16,0 17,1 17,1 17,1 17,7 18,9 20,3 4,3 7,6 8,1 8,8 9,8 10,9 12,0 14,0 14,6 14,6 15,4 16,2 18,3 19,7 Cop. weight kg/km 16,8 19,2 24,0 28,8 33,6 38,4 45,6 50,4 4,8 9,6 14,4 19,2 24,0 28,8 33,6 38,4 48,0 57,6 67,2 76,8 91,2 100,8 115,2 120,0 129,6 144,0 158,4 177,6 7,2 14,4 21,6 28,8 36,0 43,2 50,4 57,6 72,0 86,4 100,8 115,2 136,8 151,2 172,8 180,0 194,4 216,0 237,6 266,4 9,6 19,2 28,8 38,4 48,0 57,6 67,2 76,8 96,0 115,2 134,4 153,6 182,4 201,6 230,4 240,0 259,2 288,0 316,8 355,2 14,4 28,8 43,2 57,6 72,0 86,4 100,8 115,2 144,0 172,8 201,6 230,4 273,6 302,4 Weight approx. kg/km 64,0 71,0 84,0 90,0 102,0 114,0 132,0 145,0 15,7 39,6 48,1 51,0 64,0 74,0 88,0 102,0 123,0 135,0 153,0 176,0 213,0 234,0 263,0 269,0 280,0 311,0 343,0 392,0 19,8 40,0 53,0 69,0 86,0 101,0 117,0 140,0 167,0 183,0 212,0 239,0 290,0 323,0 364,0 371,0 387,0 429,0 468,0 550,0 25,2 50,0 66,0 86,0 106,0 127,0 155,0 187,0 214,0 230,0 266,0 301,0 377,0 419,0 464,0 472,0 488,0 536,0 605,0 690,0 32,3 69,0 93,0 120,0 152,0 187,0 222,0 263,0 308,0 330,0 383,0 438,0 554,0 614,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RE01) 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 16 16 16 16 16 Part no. 53465 53466 53467 53468 53469 53470 53471 53472 53473 53474 53475 53476 53477 53478 53479 53480 53481 53482 53483 53484 53485 53486 53487 53488 53489 53490 53491 53492 53493 53494 53495 53496 53497 53498 53499 53500 53501 53502 53503 53504 53505 53506 53507 53508 53509 53510 53511 53512 53513 53514 53515 53516 53517 53518 53519 53520 53521 53522 53523 53524 53525 53526 53527 53528 53529 53530 53531 53532 53533 53534 53535 53536 53537 53538 53539 53540 53541 53542 53543 53544 53545 53546 53547 53548 53549 No.cores x cross-sec. mm² 24 G 1,5 25 G 1,5 27 G 1,5 30 G 1,5 33 G 1,5 37 G 1,5 1 x 2,5 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 6 G 2,5 7 G 2,5 8 G 2,5 10 G 2,5 12 G 2,5 14 G 2,5 16 G 2,5 19 G 2,5 21 G 2,5 24 G 2,5 25 G 2,5 27 G 2,5 30 G 2,5 33 G 2,5 37 G 2,5 1x4 2x4 3G4 4G4 5G4 6G4 7G4 8G4 10 G 4 12 G 4 14 G 4 1x6 2x6 3G6 4G6 5G6 6G6 7G6 1 x 10 2 x 10 3 G 10 4 G 10 5 G 10 6 G 10 7 G 10 1 x 16 2 x 16 3 G 16 4 G 16 5 G 16 6 G 16 7 G 16 1 x 25 2 x 25 3 G 25 4 G 25 5 G 25 6 G 25 7 G 25 1 x 35 2 x 35 3 G 35 4 G 35 5 G 35 1 x 50 2 x 50 3 G 50 4 G 50 5 G 50 1 x 70 2 x 70 3 G 70 4 G 70 5 G 70 1 x 95 2 x 95 3 G 95 4 G 95 5 G 95 Outer Ø approx. mm 21,1 21,1 21,1 21,8 22,6 24,8 5,0 9,0 9,8 10,8 12,0 13,2 14,6 15,7 17,7 18,7 19,0 20,1 20,7 23,7 25,8 25,8 25,8 26,7 28,0 30,6 5,6 10,2 10,9 12,2 13,5 14,9 16,4 17,6 20,1 20,1 21,5 6,1 11,6 12,4 13,8 15,4 16,7 18,3 7,7 14,7 15,7 17,5 19,6 21,7 23,7 9,1 17,7 19,3 21,5 23,9 26,2 28,9 10,9 21,3 22,7 25,4 28,1 31,1 34,5 12,1 23,7 25,5 28,4 31,3 14,9 29,3 31,5 35,3 39,1 17,1 33,7 36,4 40,3 44,5 19,2 37,5 40,0 45,3 50,7 Cop. weight kg/km 345,6 360,0 388,8 432,0 475,2 532,8 24,0 48,0 72,0 96,0 120,0 144,0 168,0 192,0 240,0 288,0 336,0 384,0 456,0 504,0 576,0 600,0 648,0 720,0 792,0 888,0 38,4 76,8 115,2 153,6 192,0 230,4 268,8 307,2 384,0 460,8 537,6 57,6 115,2 172,8 230,4 288,0 345,6 403,2 96,0 192,0 288,0 384,0 480,0 576,0 672,0 153,6 307,2 460,8 614,4 768,0 921,6 1075,2 240,0 480,0 720,0 960,0 1200,0 1440,0 1680,0 336,0 672,0 1008,0 1344,0 1680,0 480,0 960,0 1440,0 1920,0 2400,0 672,0 1344,0 2016,0 2688,0 3360,0 912,0 1824,0 2736,0 3648,0 4560,0 Weight approx. kg/km 791,0 701,0 723,0 796,0 880,0 1026,0 46,9 99,0 140,0 183,0 231,0 280,0 336,0 397,0 460,0 500,0 593,0 675,0 835,0 939,0 1047,0 1067,0 1107,0 1219,0 1349,0 1565,0 96,0 159,0 197,0 260,0 329,0 398,0 478,0 553,0 663,0 725,0 797,0 88,0 216,0 285,0 375,0 465,0 544,0 664,0 144,0 351,0 475,0 630,0 782,0 914,0 1092,0 205,0 495,0 691,0 905,0 1129,0 1327,0 1590,0 336,0 833,0 1139,0 1489,0 1863,0 2275,0 2633,0 454,0 1104,0 1513,0 1992,0 2488,0 638,0 1573,0 2154,0 2819,0 3505,0 875,0 2157,0 2946,0 3888,0 4864,0 1149,0 2763,0 3835,0 5052,0 6307,0 AWG-No. 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 8 8 8 8 8 8 8 6 6 6 6 6 6 6 4 4 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 2/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 3/0 Prices on request. 101 HELUTHERM® 145 MULTI-C flexible, cross-linked, halogen-free, Cu-screened, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Halogen-free control and connecting cable with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C in short-circuit +250 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1,0 mm² U0/U 450/750 V at 1,5 mm² with protected fixed installation U0/U 600/1000 V at 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius for fixed installation 4x cable ø in operation to -30 °C 12x cable ø in operation to +60 °C 8x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd Ⴠ Tinned copper conductor, fine wire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked and halogen-free Ⴠ Black cores with continuous white numbering Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ Braided screen of tinned Cu wires, coverage approx. 85 Ⴠ Polyolefin-Copolymer, cross-linked and halogen-free outer sheath Ⴠ Colour black Ⴠ with meter marking, change-over in 2011 Ⴠ Different insulation- and outer sheath in other colours available on request Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Note Ⴠ unscreened analogue type: HELUTHERM® 145 MULTI Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These control cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ Flame test (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Flame test (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 an 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816) Application These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to temperature, moisture, ozone and UV radiation. These cables are therfore mainly used for traffic control systems and diverse outdoor applications. The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring and control cables provide a significant contribution in safety engineering and environmental protection. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 52194 No.cores x cross-sec. mm² 2 x 0,25 Prices on request. 102 Outer Ø approx. mm 5,0 Cop. weight kg/km 16,0 Weight approx. kg/km 36,0 AWG-No. 24 Part no. 52195 No.cores x cross-sec. mm² 3 x 0,25 Outer Ø approx. mm 5,5 Cop. weight kg/km 21,0 Weight approx. kg/km 44,0 AWG-No. 24 Continuation Ⴇ HELUTHERM® 145 MULTI-C Cu-screened, Part no. 52196 52197 52198 52199 52200 52201 52202 52203 52204 52205 52206 52207 52208 52209 52210 52211 52212 52213 52214 52215 52216 52217 52218 52219 52220 52221 52222 52223 52224 52225 52226 52227 52228 52229 52230 52231 52232 52233 52234 52235 52236 52237 52238 52239 52240 EMC-preferred type, meter No.cores x cross-sec. mm² 5 x 0,25 7 x 0,25 1 x 0,5 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 6 x 0,5 7 x 0,5 8 x 0,5 10 x 0,5 12 x 0,5 14 x 0,5 16 x 0,5 19 x 0,5 21 x 0,5 1 x 0,75 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 6 x 0,75 7 x 0,75 8 x 0,75 10 x 0,75 12 x 0,75 14 x 0,75 16 x 0,75 19 x 0,75 21 x 0,75 1x1 2x1 3x1 4x1 5x1 6x1 7x1 8x1 10 x 1 12 x 1 14 x 1 16 x 1 19 x 1 21 x 1 1 x 1,5 Outer Ø approx. mm 6,4 7,5 3,7 5,6 6,1 6,7 7,3 7,9 8,4 9,0 10,0 10,0 11,0 11,7 12,8 13,5 4,0 6,6 6,9 7,6 8,3 8,9 9,9 10,6 11,5 11,5 12,2 12,9 14,5 15,3 4,2 7,0 7,4 8,1 8,9 9,5 10,5 11,4 12,5 12,5 13,5 14,3 16,2 17,0 4,8 Cop. weight kg/km 29,0 37,0 15,0 29,0 38,0 45,0 51,0 66,0 68,0 80,0 93,0 107,0 122,0 129,0 158,0 167,0 18,0 38,0 50,0 58,0 70,0 85,0 90,0 110,0 140,0 148,0 167,0 183,0 212,0 230,0 20,0 31,0 56,0 66,0 95,0 105,0 109,0 130,0 138,0 164,0 198,0 203,0 235,0 257,0 22,0 Weight approx. kg/km 68,0 95,0 24,0 55,0 64,0 78,0 95,0 106,0 122,0 138,0 161,0 170,0 193,0 216,0 253,0 281,0 29,0 71,0 82,0 100,0 117,0 135,0 158,0 178,0 207,0 220,0 250,0 282,0 335,0 370,0 33,0 78,0 92,0 112,0 134,0 164,0 192,0 219,0 254,0 270,0 308,0 350,0 447,0 492,0 42,0 flexible, cross-linked, halogen-free, marking AWG-No. Dimensions and specifications may be changed without prior notice. (RE01) 24 24 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 16 Part no. 52241 52242 52243 52244 52245 52246 52247 52248 52249 52250 52251 52252 52253 52254 52255 52256 52257 52258 52259 52260 52261 52262 52263 52264 52265 52266 52267 52268 52269 52270 52271 52272 52273 52274 52275 52276 52277 52278 52279 52280 52281 52282 52283 52284 52285 52286 52287 52288 52289 52290 52291 52292 No.cores x cross-sec. mm² 2 x 1,5 3 x 1,5 4 x 1,5 5 x 1,5 6 x 1,5 7 x 1,5 8 x 1,5 10 x 1,5 12 x 1,5 14 x 1,5 16 x 1,5 19 x 1,5 21 x 1,5 1 x 2,5 2 x 2,5 3 x 2,5 4 x 2,5 5 x 2,5 6 x 2,5 7 x 2,5 8 x 2,5 10 x 2,5 12 x 2,5 14 x 2,5 16 x 2,5 19 x 2,5 21 x 2,5 1x4 2x4 3x4 4x4 5x4 6x4 7x4 8x4 10 x 4 12 x 4 14 x 4 1x6 2x6 3x6 4x6 5x6 6x6 7x6 1 x 10 2 x 10 3 x 10 4 x 10 5 x 10 6 x 10 7 x 10 Outer Ø approx. mm 8,2 8,7 9,4 10,5 11,5 12,6 13,7 15,0 15,0 16,0 17,0 19,3 20,3 5,6 9,8 10,4 11,5 12,6 13,8 15,3 16,5 18,3 18,3 19,6 20,7 23,5 24,4 6,3 10,9 11,5 12,8 14,3 15,6 17,0 18,3 20,7 20,7 22,1 6,9 12,1 12,8 14,3 16,0 17,4 19,3 8,4 15,1 16,4 18,1 20,2 22,3 24,3 Cop. weight kg/km 58,0 71,0 86,0 104,0 118,0 136,0 172,0 193,0 222,0 272,0 285,0 331,0 367,0 28,0 96,0 146,0 150,0 200,0 227,0 235,0 265,0 326,0 376,0 428,0 480,0 557,0 606,0 56,0 135,0 178,0 220,0 259,0 302,0 355,0 392,0 480,0 557,0 636,0 81,0 175,0 240,0 305,0 441,0 473,0 505,0 124,0 265,0 370,0 485,0 610,0 715,0 820,0 Weight approx. kg/km 105,0 121,0 156,0 188,0 225,0 264,0 308,0 361,0 383,0 458,0 515,0 639,0 705,0 59,0 148,0 183,0 221,0 273,0 326,0 397,0 475,0 542,0 582,0 681,0 778,0 948,0 1042,0 86,0 196,0 248,0 316,0 376,0 452,0 555,0 655,0 767,0 829,0 948,0 108,0 255,0 330,0 429,0 536,0 624,0 751,0 170,0 409,0 550,0 715,0 882,0 1026,0 1195,0 AWG-No. 16 16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 8 8 8 8 8 8 8 Prices on request. 103 H07 V-K / (H)07 V-K PVC-Single Cores, fine wire stranded Technical data Cable structure Properties Ⴠ PVC single cores to DIN VDE 0281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -30 °C to +80 °C Ⴠ Nominal voltage U0/U 450/750 V Ⴠ Test voltage 2500 V Ⴠ Insulation resistance min. 10 MOhm x km Ⴠ Minimum bending radius 12,5 to 15x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 Ⴠ PVC core insulation, compound TI1 to DIN VDE 0281 part 3, HD 21.3 S3 and IEC 60227-3 Ⴠ Core colours see below Ⴠ Core Identification with nominal voltage U0/U450/750 V Ⴠ The following colours are recommended (only single colour): black, white, blue, grey, brown, red, orange, turquoise, violet and pink. Two-coloured combinations are not allowed, with exceptions of green-yellow. Ⴠ Colour code Single core cables H07 see Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ Colours yellow, green, transparent only in (H)07 V-K available. Ⴠ Two-coloured combination is only permitted for (H)07 V-K. Application These insulated wires are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits. These are not allowed to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment, distributor and switchboards and also for protective laying to the lightings with a nominal voltage up to 1000 V alternating current or up to 750 V direct current against earth. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Depending on the cross-section, this finely stranded single conductor is available in different colours and put-ups. Put-ups: Ring in carton or foil, barrels, spools and reels. Colours: black-white, green-yellow, blue, brown, red, white, grey, violet, yellow, rose, green, trans, dark-blue, orange, ultramarine blue. Put-ups: Spool 1,5 mm² to 6 mm² 104 Barrel 1,5 mm² to 6 mm² Coil in carton 1,5 mm² to 6 mm² Coil in foil 1,5 mm² to 240 mm² Reel 10 mm² to 240 mm² H05Z-K / H07Z-K rubber insulated single core, halogen-free Technical data Cable structure Properties Ⴠ Rubber-insulated single core cables for low emission of smoke and corrosive gases in case of fire to VDE 0282 part 9 and HD 22.9 S2 Ⴠ Conductor resistance according to DIN VDE 0295 cl. 5 Ⴠ Temperature range -40 °C to +90 °C Ⴠ Permissible working temperature at the conductor +90 °C Ⴠ Nominal voltage H05Z-K U0/U 300/500 V H07Z-K U0/U 450/750 V Ⴠ Test voltage 2500 V Ⴠ Minimum bending radius approx. 8x core ø Ⴠ Radiation resistance up to 20x106 cJ/kg (up to 20 Mrad) Ⴠ Bare copper conductor, finewire stranded according to DIN VDE 0295 cl. 5, BS 6360 cl. 5, IEC 60228, HD 383 Ⴠ Core identification according to DIN VDE 0293 Ⴠ Separator over conductor permitted Ⴠ Core insulation of cross-linked polyolefin, compound type EI5 to DIN VDE 0282 part 1 Ⴠ Core colors see table below, dark blue and orange on request Ⴠ LS0H = Low Smoke Zero Halogen-free. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Tests Ⴠ self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Ozone resistant according to EN 60811-2-1 / HD 505.2.1 Ⴠ Smoke density according to VDE 0482 part 1034-1+2, DIN EN 61034-1+2/ IEC 61034-1+2, BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Application Halogen-free single-core wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are to protected from further damage resulting from fire. These cables may be installed on, in and beneath plaster, as well as in closed installation ducts. The direct operating voltage is permitted up to 900 V against ground when they are used in rail-coaches. For the inner wiring of switch boards and distributors are to be used with an alternating nominal voltage up to 1000 V or a direct voltage up to 750 V against ground. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Depending on the cross-section, this finely stranded single conductor is available in different colours and put-ups. Put-ups: Ring in carton or foil, barrels, spools and reels. Colours: black-white, green-yellow, brown, red, white, grey, violet, yellow, dark-blue, ultramarine blue Put-ups: Spool 0,5 mm² to 6mm² Barrel 0,5 mm² to 6 mm² Coil in carton 0,5 mm² to 6 mm² Coil in foil 0,5 mm² to 240 mm² Reel 10 mm² to 240 mm² 105 FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style 10269/UL-Standard 1063, 600V, 105°C Technical data Cable structure Properties Ⴠ PVC-single cores according to DIN VDE 0281 part 7 and HD 21.7 S2, UL-Std. 1063, UL-Style 10269 and CSA-TEW and CSA-AWM I/A/B Ⴠ Temperature range H05 V2-K/H07 V2-K flexing +5 °C to +90 °C fixed installation -40 °C to +90 °C UL (AWM) -40 °C to +105 °C UL (MTW) -40 °C to +90 °C CSA (TEW) -40 °C to +105 °C Ⴠ Nominal voltage H05 V2-K: U0/U 300/500 V (up to 1 mm²) H07 V2-K: U0/U 450/750 V (1,5 mm²) UL (AWM) U 1000 V UL (MTW) U 600 V CSA (TEW) U 600 V Test voltage H05 V2-K/H07 V2-K 2000 V Ⴠ Spark Test AWG 20: 5 kV AWG 20: 6 kV Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius for permanent bending ca. 10-15 core ø Ⴠ Bare copper fine wire stranded to DIN VDE 0295 cl. 5, BS 6360 cl. 5, HD 383 and IEC 60228 cl. 5 and UL-Subject 758 Section G Ⴠ PVC core insulation TI3 to DIN VDE 0281 part 1 and UL-Std. 1581, class 43, CSA-C 22.2 No. 210 Tab. 12 class H Ⴠ Core colours to DIN VDE 0293 Ⴠ 2-colour combination - Part No. on request Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B), UL VW-1, CSA FT1 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ Tinned conductor on request. Ⴠ The cross-sections 0,5 mm², 0,75 mm² and 1,0 mm² are according to H05 V2-K, the cross-sections 1,5 up to 35 mm² according to H07 V2-K, the cross-sections 35 mm² are identified as H07 V-K. Ⴠ Cross-sections up to 35 mm² is according to DIN VDE 0281 part 7. Due to this cross-section 35 mm² is the type but with an increased heat-resistant PVC-compound. Ⴠ Type H05 V: approved one-colour mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white, green and yellow. Two-coloured mark in any combination of the above individual colours. Ⴠ Type H07 V: approved mark: black, blue, brown, grey, orange, pink, red, turquoise, violet, white and green-yellow. Other marks are available as (H). Application Five norms approved connecting jumper wire primarily designed for exportes, used in machine tools. The approbation of HAR, UL-AWM, UL-MTW, CSA-AWM, CSA-Equipment-wire make possible an economical storekeeping and simplification of parts list. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Cross-sec. mm² / AWG-no. approx. RAL Part no. 0,5 / 20 Part no. 0,75 / 19 Part no. 1 / 18 Part no. 1,5 / 16 Part no. 2,5 / 14 Part no. 4 / 12 Part no. 6 / 10 Part no. 10 / 8 Part no. 16 / 6 Part no. 25 / 4 Part no. 35 / 2 Part no. 50 / 1 Part no. 70 / 2/0 Part no. 95 / 3/0 Part no. 120 / 4/0 Part no. 150 / 300 kcmil Outer Ø Cop. weight app. kg / km mm 2,5 2,65 2,8 3,05 3,6 4,1 4,8 6,4 8,1 9,6 10,8 13,6 15,2 16,8 19,5 22,2 5,2 7,2 9,6 14,4 24,0 38,0 58,0 96,0 154,0 240,0 336,0 480,0 672,0 912,0 1152,0 1440,0 black 9005 64075 64091 64107 64123 64139 64155 64171 64187 64203 64219 64235 64251 64267 64283 64299 64315 blue 5015 64077 64093 64109 64125 64141 64157 64173 64189 64205 64221 64237 64253 64269 64285 64301 64317 brown 8003 64078 64094 64110 64126 64142 64158 64174 64190 64206 64222 64238 64254 64270 64286 64302 64318 red 3000 64079 64095 64111 64127 64143 64159 64175 64191 64207 64223 64239 64255 64271 64287 64303 64319 white 1013 64080 64096 64112 64128 64144 64160 64176 64192 64208 64224 64240 64256 64272 64288 64304 64320 grey 7000 64081 64097 64113 64129 64145 64161 64177 64193 64209 64225 64241 64257 64273 64289 64305 64321 vio 4005 64082 64098 64114 64130 64146 64162 64178 64194 64210 64226 64242 64258 64274 64290 64306 64322 pink 3015 64084 64100 64116 64132 64148 64164 64180 64196 64212 64228 64244 64260 64276 64292 64308 64324 og 2003 64088 64104 64120 64136 64152 64168 64184 64200 64216 64232 64248 64264 64280 64296 64312 64328 green 6018 64085 64101 64117 64133 64149 64165 64181 64197 64213 64229 64245 64261 64277 64293 64309 64325 ye 1021 64083 64099 64115 64131 64147 64163 64179 64195 64211 64227 64243 64259 64275 64291 64307 64323 gn-ye 64076 64092 64108 64124 64140 64156 64172 64188 64204 64220 64236 64252 64268 64284 64300 64316 2-col 64090 64106 64122 64138 64154 64170 64186 64202 64218 64234 64250 64266 64282 64298 64314 64330 dk-bu 5010 64087 64103 64119 64135 64151 64167 64183 64199 64215 64231 64247 64263 64279 64295 64311 64327 trans 64086 64102 64118 64134 64150 64166 64182 64198 64214 64230 64246 64262 64278 64294 64310 64326 o.col. 64089 64105 64121 64137 64153 64169 64185 64201 64217 64233 64249 64265 64281 64297 64313 64329 Dimensions and specifications may be changed without prior notice. Prices on request. 106 HELUTHERM® 145 flexible, cross-linked, halogen-free Technical data Cable structure Properties Ⴠ Halogen-free single cores with increased heat resistance Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +145 °C Ⴠ Nominal voltage U0/U 300/500 V up to 1 mm² U0/U 450/ 750 V from 1,5 mm² for fixed and protected installation U0/U 600/1000 V from 1,5 mm² Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius flexing 12,5x cable ø fixed installation 4x cable ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Approval Germanischer Lloyd Ⴠ Tinned Cu wires, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked Ⴠ Core colours see table Tests Ⴠ Flame test (unit flame test) to VDE 0482-332-3, BS 4066 part 3/ DIN EN 60332-3-22, IEC 60332-3-22 (equivalent DIN VDE 0472 part 804 test method C) Ⴠ Flame test (cable) to VDE 0482-332-1-2, DIN EN 60332-1-2, IEC 60332-1-2 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Smoke density to VDE 0482 part 268-1 and 2, test method C, IEC 61034-1/61034-2, HD 606 and BS 7622 part 1 and 2 (DIN VDE 0472 part 816) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Thermal class B These single-core cables are resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ Due to the high temperature profile the cross-section of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and weight Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Application These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogen-free single core cables are characterised by their amazingly high long-time resistance to temperature and feature among the leading halogen-free, flame resistant products in the world. These single core cables significantly contribute to safety and the environment. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Cross-section mm² Outer Ø min - max mm Cop. weight kg / km Weight approx. kg / km approx. RAL Part no. 0,25 Part no. 0,33 Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4 Part no. 6 Part no. 10 Part no. 16 Part no. 25 Part no. 35 Part no. 50 Part no. 70 Part no. 95 Part no. 120 Part no. 150 Part no. 185 Part no. 240 1,4 - 1,8 1,5 - 1,9 1,7 - 2,1 2,0 - 2,4 2,3 - 2,7 2,7 - 3,1 3,3 - 3,7 4,1 - 4,5 4,8 - 5,2 6,5 - 6,6 7,2 - 7,8 9,4 - 9,8 10,3 - 11,1 12,6 - 13,4 14,7 - 15,4 16,9 - 17,7 18,6 - 19,8 20,8 - 22,0 23,0 - 24,2 26,1 - 27,3 2,4 3,2 4,8 7,2 9,6 14,4 24 38 58 96 154 240 336 480 672 912 1152 1440 1776 2304 4 5 7 11 14 20 30 47 72 120 182 272 371 530 730 964 1235 1523 1850 2432 black gn-ye brown red white grey vio dk-bu yellow Beige lt-bu og green 2-col. 50999 51167 51281 51295 51309 51323 51337 51351 51365 51379 51420 51434 51448 51462 51476 51490 51504 51518 51532 51546 50998 51166 51280 51294 51308 51322 51336 51350 51364 51378 51419 51433 51447 51461 51475 51489 51503 51517 51531 51545 51071 51169 51283 51297 51311 51325 51339 51353 51367 51381 51422 51436 51450 51464 51478 51492 51506 51520 51534 51548 51073 51171 51285 51299 51313 51327 51341 51355 51369 51383 51424 51438 51452 51466 51480 51494 51508 51522 51536 51550 51074 51172 51286 51300 51314 51328 51342 51356 51370 51384 51425 51439 51453 51467 51481 51495 51509 51523 51537 51551 51075 51173 51287 51301 51315 51329 51343 51357 51371 51385 51426 51440 51454 51468 51482 51496 51510 51524 51538 51552 51079 51177 51291 51305 51319 51333 51347 51361 51375 51389 51430 51444 51458 51472 51486 51500 51514 51528 51542 51556 51076 51174 51288 51302 51316 51330 51344 51358 51372 51386 51427 51441 51455 51469 51483 51497 51511 51525 51539 51553 51070 51168 51282 51296 51310 51324 51338 51352 51366 51380 51421 51435 51449 51463 51477 51491 51505 51519 51533 51547 51077 51175 51289 51303 51317 51331 51345 51359 51373 51387 51428 51442 51456 51470 51484 51498 51512 51526 51540 51554 51078 51176 51290 51304 51318 51332 51346 51360 51374 51388 51429 51443 51457 51471 51485 51499 51513 51527 51541 51555 51165 51179 51293 51307 51321 51335 51349 51363 51377 51391 51432 51446 51460 51474 51488 51502 51516 51530 51544 51558 51072 51170 51284 51298 51312 51326 51340 51354 51368 51382 51423 51437 51451 51465 51479 51493 51507 51521 51535 51549 51164 51178 51292 51306 51320 51334 51348 51362 51376 51390 51431 51445 51459 51473 51487 51501 51515 51529 51543 51557 Dimensions and specifications may be changed without prior notice. (RK01) Prices on request. 107 HELUTHERM® 145 600V, flexible single core, cross-linked, halogen-free Technical data Cable structure Properties Ⴠ Halogen-free single cores with increased heat resistance according to UL Style 3271 CSA CL 1251 Ⴠ Temperature range flexing -35 °C to +120 °C fixed installation -55 °C to +125 °C in short circuit +280 °C Ⴠ Nominal voltage U 600 V Ⴠ Test voltage 3500 V Ⴠ Minimum bending radius flexing approx. 12,5x core ø fixed installation approx. 4x core ø Ⴠ Caloric load values see Technical Informations Ⴠ Power ratings table see Technical Informations Ⴠ Tinned Cu wires, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Core insulation of polyolefin-copolymer, cross-linked, flame retardant, halogen-free Ⴠ Core colours see table below Ⴠ Tests Flame test to VDE 0482 Teil 266-2, BS 4066 part 3/ DIN EN 50266-2/ IEC 60332-3 (equivalent DIN VDE 0472 part 804 test method C) Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Halogen-free accordingto VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Smoke density to VDE 0482 part 1034-1+2/ IEC 61034-1+2 / DIN EN 61034-1+2 / BS 7622 part 1+2 (equivalent DIN VDE 0472 part 816) Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Ⴠ Halogen-free Lower propagation of fire Low development of smoke and fumes Good abrasion and notch resistance Good resistance to oils and weathering Resistant to UV radiation and ozone Resistant to soldering temperatures Resistant to melting, even when in contact with a soldering iron at temperatures of between 300 °C and 380 °C, because of the cross-linking for the insulation material Ⴠ Due to the high temperature profile the cross-section of conductor can under certain circumstances be reduced, hereby enabling a saving in space requirement and weight Ⴠ The materials in manufacture are cadmium-free +contain no silicone +free from substances harmful to the wetting properties of lacquers Application These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating d.c. voltage used in rail vehicles shall not exceed 900 V when earthed. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Cross-section mm² approx. RAL Part no. 0,25 Part no. 0,5 Part no. 0,75 Part no. 1 Part no. 1,5 Part no. 2,5 Part no. 4,0 Part no. 6,0 Part no. 10,0 Part no. 16,0 Part no. 25,0 Part no. 35,0 Part no. 50,0 Outer Ø Cop. approx. mm weight kg / km 2,3 2,6 2,8 2,9 3,2 3,7 4,2 4,8 6,7 8,5 10,4 11,5 14,4 2,4 4,8 7,2 9,6 14,4 24,0 38,4 57,6 96,0 154,0 240,0 336,0 480,0 Weight approx. kg / km 7,0 11,0 14,0 17,0 22,0 33,0 53,0 78,0 136,0 203,0 300,0 405,0 580,0 black 9005 59473 59487 59501 59515 59529 59543 59557 59571 59585 59599 59613 59627 59641 brown 8003 59475 59489 59503 59517 59531 59545 59559 59573 59587 59601 59615 59629 59643 red 3000 59476 59490 59504 59518 59532 59546 59560 59574 59588 59602 59616 59630 59644 white 1013 59477 59491 59505 59519 59533 59547 59561 59575 59589 59603 59617 59631 59645 grey 7000 59478 59492 59506 59520 59534 59548 59562 59576 59590 59604 59618 59632 59646 vio 4005 59479 59493 59507 59521 59535 59549 59563 59577 59591 59605 59619 59633 59647 green 6018 59482 59496 59510 59524 59538 59552 59566 59580 59594 59608 59622 59636 59650 Beige 1001 59484 59498 59512 59526 59540 59554 59568 59582 59596 59610 59624 59638 59652 pink 3015 59483 59497 59511 59525 59539 59553 59567 59581 59595 59609 59623 59637 59651 lt-blue 5015 59474 59488 59502 59516 59530 59544 59558 59572 59586 59600 59614 59628 59642 og 2003 59481 59495 59509 59523 59537 59551 59565 59579 59593 59607 59621 59635 59649 ye 1021 59480 59494 59508 59522 59536 59550 59564 59578 59592 59606 59620 59634 59648 gn-ye 6018 59472 59486 59500 59514 59528 59542 59556 59570 59584 59598 59612 59626 59640 2-col. 59485 59499 59513 59527 59541 59555 59569 59583 59597 59611 59625 59639 59653 Dimensions and specifications may be changed without prior notice. Prices on request. 108 THHN/THWN 90°C, 600V, UL listed, PVC + nylon single core Technical data Cable structure Properties Ⴠ PVC + Nylon insulated single cores as per UL-Styles und NEC standard Ⴠ Temperature range as per Styles THHN: 90 °C dry - NEC standard THWN: 75 °C wet - NEC standard AWM: UL-Styles 1316 to 1321 105 °C dry 80 °C in oil AWM: UL-Styles 1452, 1453 90 °C dry 80 °C in oil 1000 V MTW: UL-Styles 1408 to 1414 90 °C dry 80 °C in oil 600 V Ⴠ Nominal voltage 600 V Ⴠ Minimum bending radius 8x core ø Ⴠ Test voltage (Spark test) AWG 14 to AWG 10 = 7,5 kV AWG 8 to AWG 2/0 = 10 kV AWG 3/0 to AWG 4/0 = 12,5 kV kcmil 250 to kcmil 500 = 15 kV kcmil 600 to kcmil 1000 = 17,5 kV Ⴠ Bare copper conductor, AWG-sizes as per given table below and ASTM B-3 and ASTM B-8 Ⴠ Core insulation of PVC+Nylon-outer-sheath Ⴠ Cores colour coded, colour identification see below Ⴠ Surface of jacket printed with markings: 14 to 1000 MCM THHN (stranded) - (size) AWG Type MTW OR THHN OR THWN 600 V OR GASOLINE AND OIL RESTSTANT II (UL) OR AWM W-51554 14 to 10 AWG THHN (solid) - (size) AWG TYPE THHN OR THWN 600 V OR GASOLINE AND OIL RESISTANT II (UL) OR AWM Ⴠ Resistant against Oils Gasoline Water Acids Ozone Lyes Sunlight Abrasion Note Ⴠ 1 kcmil = 1000 circ mils = 0,5067 mm². Ⴠ Please complete the above part number for the colour required, using the following code: 0 = green 1 = black 2 = blue 3 = brown 4 = red 5 = white 6 = grey 7 = yellow 8 = orange 9 = pink Application As flexible connecting cable in machines, switch and distribution cabinets, cable assemblies and for fixed indoor installation, in tubes and in cable conduits. AWM = Appliance Wiring Material / For internal wrings for electrical equipment and control apparatus e.g. radio and televisions, electronic assembly component. MTW = Machine Tool Wire / For the electronical installation of machine tools and the relative control. THW = Thermoplastic PVC-insulated building wire, Heat resistant 75 °C, for Wet and dry locations, flame retardant. THHN = Thermoplastic PVC-insulated building wire, Nylon jacketed, 90 °C 600 V, for dry and damp locations. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 6320x 6321x 6322x 6323x 6324x 6325x 6326x 6327x 6328x 6329x 6330x 6331x 6332x Cross-sec. mm² AWG-No. 2,08 3,32 5,26 8,35 13,39 21,14 26,65 33,61 42,38 53,47 67,4 84,97 107,17 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 AWG size Cond. make-up n x wire Ø Outer Ø approx. mm 0,0147 0,0185 0,0234 0,0295 0,0378 0,0469 0,053 0,0591 0,0664 0,0745 0,0837 0,094 0,1055 19 x 0,38 19 x 0,48 19 x 0,6 19 x 0,75 19 x 0,96 19 x 1,19 19 x 1,336 19 x 1,5 19 x 1,686 19 x 1,89 19 x 2,126 19 x 2,387 19 x 2,68 AWG size Cond. make-up n x wire Ø Outer Ø approx. mm 0,0822 0,09 0,0973 0,104 0,1162 0,0992 0,1109 0,128 37 x 2,088 37 x 2,286 37 x 2,47 37 x 2,7 37 x 2,95 61 x 2,52 61 x 2,82 61 x 3,25 18,29 19,56 21,08 22,35 24,13 26,75 29,36 33,27 3,0 3,4 4,3 5,5 6,6 8,4 9,1 10,0 11,4 12,4 13,7 15,0 16,5 Cop. weight kg/km 20,7 33,0 51,6 80,6 125,0 201,0 253,0 317,0 399,0 500,0 631,0 792,0 996,0 Weight approx. kg/km Cop. weight kg/km 1178,0 1410,0 1645,0 1902,0 2345,0 2920,0 3658,0 4858,0 Weight approx. kg/km 25,0 37,0 60,0 95,0 143,0 229,0 282,0 349,0 449,0 557,0 691,0 861,0 1069,0 Part no. 63331 63341 63351 63361 63371 63381 63391 63401 Cross-sec. mm² AWG-No. 127 152 178 203 254 304 380 507 250 kcmil 300 kcmil 350 kcmil 400 kcmil 500 kcmil 600 kcmil 750 kcmil 1000 kcmil Dimensions and specifications may be changed without prior notice. (RN06) 1277,0 1515,0 1753,0 1998,0 2466,0 3000,0 3713,0 4796,0 Prices on request. 109 PAAR-TRONIC-CY flexible, Cu-screened, colour coded to DIN 47100, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PVC data cables, adapted to DIN VDE 0812, 0814 Ⴠ Temperature range flexing -5 °C to +80 °C fixed installation -30 °C to +80 °C Ⴠ Operating voltage 350 V (not for purposes of high current and power installation) Ⴠ Test voltage core/core 1200 V core/screen 800 V Ⴠ Breakdown voltage min. 2400 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Conductor resistance at 0,14 mm² ื 138 Ohm/km at 0,25 mm² ื 75,5 Ohm/km at 0,34 mm² ื 57,5 Ohm/km at 0,50 mm² ื 39 Ohm/km at 0,75 mm² ื 26 Ohm/km Ⴠ Capacitance (approx.-value) at 800 Hz core/core 0,14 mm² = 120 pF/m core/core ุ 0,25 mm² = 150 pF/m core/screen 0,14 mm² = 240 pF/m core/screen ุ 0,25 mm² = 270 pF/m Ⴠ Load at 0,14 mm² = 1,5 A at 0,25 mm² = 2,5 A at 0,34 mm² = 4,5 A at 0,50 mm² = 6 A at 0,75 mm² = 9 A Ⴠ Inductance approx. 0,65 mH/km Ⴠ Impedance approx. 78 Ohm Ⴠ K1-coupling approx. 300 pF/100 m Ⴠ Coupling resistance max.250 Ohm/km Ⴠ Minimum bending radius flexing 10x cable ø fixed installation 5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, bunch stranded to DIN VDE 0295 cl. 5, 0245 and IEC 60228 cl. 5 Ⴠ Conductor make-up for 0,14 mm² = 18x0,1 mm 0,25 mm² = 14x0,15 mm 0,34 mm² = 7x0,25 mm Ⴠ Special PVC core insulation YI2, to DIN VDE 0207 part 4 Ⴠ Colours coded to DIN 47100 with colour repetition Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Core wrapping with foil Ⴠ Tinned copper braided screening, coverage approx. 85 Ⴠ Special PVC outer sheath YM2, to DIN VDE 0207 part 5 Ⴠ Sheath colour grey (RAL 7032) Ⴠ with meter marking, change-over in 2011 Ⴠ Extensively oil resistant, oil-/ chemical Resistance - see table Technical Informations Ⴠ PVC self-extinguishing and flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ Also available in other sheath colours. Ⴠ unscreened analogue type: PAAR-TRONIC Application These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. PAAR-TRONIC-CY is well suited for use in areas subject to signal interference. The high level of screening reduces substantially the effects of electrical disturbances from parallel running wiring etc. The copper screening is also often used as an "earth". The twisted pairs conform favourable cross-talk attenuation values. These cables are suitable for dry and wet rooms, yet not for open air. EMC = Electromagnetic compatibillity = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 21001 21002 21003 21004 21005 No.pairs x cross-sec. mm² 1 x 2 x 0,14 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 Prices on request. 110 Outer Ø Cop. approx. mm weight kg/km 4,1 15,6 5,6 18,5 5,6 23,0 6,0 26,6 6,7 30,7 Weight approx. kg/km 34,0 40,0 49,0 55,0 66,0 AWG-No. 26 26 26 26 26 Part no. 21006 21007 21008 21009 21010 No.pairs x cross-sec. mm² 6 x 2 x 0,14 7 x 2 x 0,14 8 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 Outer Ø Cop. approx. mm weight kg/km 7,2 48,5 7,2 51,1 8,4 53,7 9,1 59,0 9,2 66,0 Weight approx. kg/km 86,0 91,0 97,0 109,0 141,0 AWG-No. 26 26 26 26 26 Continuation Ⴇ PAAR-TRONIC-CY flexible, Cu-screened, colour coded to DIN 47100, EMC-preferred type, meter marking Part no. 21011 21012 21013 21014 21015 21016 21017 21018 21019 21020 21021 21022 21023 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 19970 19971 No.pairs x cross-sec. mm² 14 x 2 x 0,14 15 x 2 x 0,14 16 x 2 x 0,14 18 x 2 x 0,14 20 x 2 x 0,14 22 x 2 x 0,14 24 x 2 x 0,14 25 x 2 x 0,14 26 x 2 x 0,14 27 x 2 x 0,14 28 x 2 x 0,14 30 x 2 x 0,14 32 x 2 x 0,14 34 x 2 x 0,14 36 x 2 x 0,14 38 x 2 x 0,14 40 x 2 x 0,14 44 x 2 x 0,14 46 x 2 x 0,14 50 x 2 x 0,14 52 x 2 x 0,14 55 x 2 x 0,14 1 x 2 x 0,25 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 12 x 2 x 0,25 14 x 2 x 0,25 15 x 2 x 0,25 16 x 2 x 0,25 18 x 2 x 0,25 20 x 2 x 0,25 22 x 2 x 0,25 24 x 2 x 0,25 25 x 2 x 0,25 26 x 2 x 0,25 27 x 2 x 0,25 28 x 2 x 0,25 30 x 2 x 0,25 32 x 2 x 0,25 34 x 2 x 0,25 36 x 2 x 0,25 38 x 2 x 0,25 40 x 2 x 0,25 44 x 2 x 0,25 46 x 2 x 0,25 50 x 2 x 0,25 52 x 2 x 0,25 55 x 2 x 0,25 1 x 2 x 0,34 2 x 2 x 0,34 Outer Ø Cop. approx. mm weight kg/km 9,9 74,0 10,4 76,0 10,4 79,0 11,0 83,0 11,5 97,0 12,3 103,0 12,3 111,0 12,5 113,0 12,5 122,0 12,5 125,0 13,7 128,0 13,7 140,0 14,2 145,0 14,7 150,0 14,9 156,0 15,6 162,0 16,1 177,0 16,8 181,0 17,0 195,0 17,7 202,0 17,7 206,0 18,2 210,0 4,6 15,0 6,3 28,0 6,6 32,0 7,0 38,0 7,8 55,0 8,6 65,0 8,6 70,0 9,8 75,0 11,0 110,0 11,2 117,0 12,2 122,0 12,8 134,0 12,8 143,0 13,5 148,0 14,1 162,0 14,9 172,0 15,3 223,0 15,5 233,0 15,5 238,0 15,5 244,0 17,0 249,0 17,0 254,0 17,6 290,0 18,2 312,0 18,2 322,0 19,0 339,0 19,7 349,0 20,5 359,0 20,7 398,0 21,5 403,0 21,5 435,0 22,1 464,0 5,2 16,0 7,0 36,9 Weight approx. kg/km 148,0 152,0 155,0 171,0 183,0 205,0 228,0 239,0 245,0 251,0 258,0 270,0 284,0 300,0 316,0 350,0 370,0 390,0 430,0 440,0 460,0 480,0 45,0 53,0 65,0 80,0 98,0 114,0 121,0 129,0 157,0 189,0 213,0 225,0 237,0 248,0 275,0 303,0 330,0 343,0 345,0 350,0 360,0 375,0 400,0 410,0 420,0 450,0 485,0 500,0 540,0 550,0 580,0 630,0 58,0 65,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RB01) 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22 Part no. 19972 19973 19974 19975 19976 19977 19978 19979 19980 19981 19982 19983 19984 19985 19986 19987 19988 19989 19990 19991 19992 19993 19994 19995 17047 17001 17002 17003 17004 17005 17006 17007 17008 17009 17010 17011 17048 17012 17013 17014 17015 17016 17017 17018 17019 17020 17021 17022 17049 17050 17051 17052 17053 17054 17055 17056 No.pairs x cross-sec. mm² 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34 7 x 2 x 0,34 8 x 2 x 0,34 9 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 14 x 2 x 0,34 16 x 2 x 0,34 18 x 2 x 0,34 21 x 2 x 0,34 25 x 2 x 0,34 27 x 2 x 0,34 30 x 2 x 0,34 34 x 2 x 0,34 37 x 2 x 0,34 40 x 2 x 0,34 44 x 2 x 0,34 50 x 2 x 0,34 52 x 2 x 0,34 56 x 2 x 0,34 61 x 2 x 0,34 1 x 2 x 0,5 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 16 x 2 x 0,5 20 x 2 x 0,5 25 x 2 x 0,5 1 x 2 x 0,75 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 12 x 2 x 0,75 16 x 2 x 0,75 20 x 2 x 0,75 25 x 2 x 0,75 1x2x1 2x2x1 3x2x1 4x2x1 1 x 2 x 1,5 2 x 2 x 1,5 3 x 2 x 1,5 4 x 2 x 1,5 Outer Ø Cop. approx. mm weight kg/km 7,3 44,9 8,1 54,2 8,8 63,5 9,8 73,1 9,8 79,5 11,2 88,4 12,6 99,3 12,6 106,9 12,8 122,1 13,3 138,2 14,3 154,2 15,2 197,9 15,9 214,4 17,5 238,5 17,5 262,5 19,1 286,6 20,8 310,1 21,5 368,7 22,4 392,6 23,6 424,3 24,8 455,9 24,8 487,6 25,4 518,5 26,2 557,2 5,6 24,0 7,8 54,0 8,2 70,0 9,1 91,0 9,9 105,0 10,7 120,0 12,8 144,0 14,0 178,0 14,3 199,0 16,1 254,0 17,2 302,0 19,7 344,0 6,0 28,0 8,4 58,0 8,9 84,0 9,8 108,0 10,8 126,0 12,1 146,0 13,4 180,0 15,5 220,0 15,8 261,0 18,0 328,0 19,2 392,0 21,8 470,0 6,3 46,0 8,9 82,0 9,4 103,0 10,4 132,0 7,2 63,0 10,2 111,0 10,8 136,0 12,0 172,0 Weight approx. kg/km 78,0 90,0 110,0 130,0 145,0 150,0 170,0 190,0 220,0 245,0 250,0 275,0 300,0 400,0 410,0 440,0 510,0 550,0 590,0 600,0 650,0 680,0 750,0 840,0 60,0 89,0 104,0 126,0 148,0 171,0 290,0 320,0 361,0 421,0 580,0 740,0 71,0 105,0 128,0 156,0 189,0 216,0 309,0 355,0 405,0 565,0 700,0 950,0 75,0 116,0 140,0 191,0 84,0 122,0 194,0 240,0 AWG-No. 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 16 16 16 16 Prices on request. 111 DATAFLAMM halogen-free, meter marking Technical data Cable structure Properties Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 0,14 mm² = 350 V 0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V 0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core 70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers with optimal lay-length Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey, RAL 7005 Ⴠ with meter marking, change-over in 2011 Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to DIN VDE 0482 part 265-2-1/ EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Note Ⴠ screened analogue type: DATAFLAMM-C Application DATAFLAMM halogen-free data cables are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. PE-insulated-cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 52300 52301 52302 52303 52304 52305 52306 52307 52308 52309 52310 52311 52312 52313 52314 52315 52316 52317 52318 52319 52320 52321 52322 52323 52324 52430 52431 52325 52326 52327 52328 52329 No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 6 x 0,14 7 x 0,14 8 x 0,14 10 x 0,14 12 x 0,14 15 x 0,14 18 x 0,14 21 x 0,14 25 x 0,14 30 x 0,14 34 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25 15 x 0,25 18 x 0,25 21 x 0,25 25 x 0,25 34 x 0,25 40 x 0,25 2 x 0,34 3 x 0,34 Outer Ø Cop. approx. mm weight kg/km 3,3 2,6 3,5 4,0 3,7 5,3 4,0 6,6 4,3 7,9 4,3 9,2 4,6 10,3 5,4 13,2 5,7 16,0 6,2 20,1 6,7 23,7 7,3 27,9 7,9 33,4 8,1 39,3 8,9 45,5 9,5 53,6 10,5 64,9 3,7 4,7 3,9 7,1 4,2 9,5 4,6 12,0 5,1 16,6 6,4 24,0 6,5 28,6 7,3 36,0 7,8 43,2 8,3 50,4 9,3 59,8 10,8 81,3 11,7 96,0 4,3 6,4 4,5 9,7 Weight approx. kg/km 14,0 17,0 19,0 23,0 25,0 27,0 30,0 38,0 45,0 57,0 65,0 76,0 88,0 98,0 111,0 139,0 764,0 18,0 21,0 26,0 31,0 40,0 56,0 64,0 80,0 90,0 105,0 121,0 168,0 196,0 25,0 30,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RB01) 112 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22 Part no. 52330 52331 52332 52333 52334 52335 52336 52337 52338 52339 52340 52341 52342 52343 52344 52345 52346 52347 52348 52349 52350 52351 52352 52353 52354 52355 52356 52357 52358 52359 52360 52361 No.cores x cross-sec. mm² 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 15 x 0,34 18 x 0,34 21 x 0,34 25 x 0,34 34 x 0,34 40 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 10 x 0,5 12 x 0,5 15 x 0,5 18 x 0,5 21 x 0,5 25 x 0,5 30 x 0,5 34 x 0,5 40 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 10 x 0,75 12 x 0,75 Outer Ø Cop. approx. mm weight kg/km 4,9 13,0 5,4 16,4 5,9 22,7 7,8 32,4 8,0 39,1 9,0 49,1 9,6 59,1 10,1 68,3 11,9 81,4 13,3 111,1 14,4 130,5 4,6 9,5 4,9 14,2 5,3 19,2 5,9 24,0 6,4 33,7 8,4 48,0 8,6 57,4 9,8 72,0 10,5 86,4 11,1 101,0 12,6 120,0 13,3 142,6 14,5 163,1 15,8 192,0 5,2 14,3 5,5 21,5 6,0 28,6 6,7 36,1 7,3 50,3 9,8 72,0 10,0 86,2 Weight approx. kg/km 35,0 43,0 58,0 80,0 91,0 115,0 135,0 154,0 180,0 233,0 272,0 30,0 36,0 43,0 56,0 70,0 101,0 117,0 145,0 171,0 197,0 230,0 269,0 301,0 365,0 40,0 51,0 61,0 76,0 97,0 137,0 167,0 AWG-No. 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 Prices on request. DATAFLAMM-C EMC-preferred type, halogen-free, screened, meter marking Technical data Cable structure Properties Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V 0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V 0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core 70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers with optimal lay-length Ⴠ Core wrapping with polyester (PETP) foil Ⴠ Tinned copper screened braiding, approx. 85 coverage Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey (RAL 7005) Ⴠ with meter marking, change-over in 2011 Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to VDE 0482 part 265-2-1/ DIN EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values Ⴠ The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases Note Ⴠ unscreened analogue type: DATAFLAMM Application Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With screened braiding offers interference-free signal transfer. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 52365 52366 52367 52368 52369 52370 52371 52372 52373 52374 52375 52376 52377 52378 52379 52380 52381 52382 52384 52385 52386 52387 52388 52389 52390 52391 52392 52393 52394 52395 52396 52397 No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 16 x 0,14 18 x 0,14 21 x 0,14 25 x 0,14 30 x 0,14 34 x 0,14 40 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 12 x 0,25 14 x 0,25 16 x 0,25 18 x 0,25 21 x 0,25 25 x 0,25 30 x 0,25 34 x 0,25 40 x 0,25 2 x 0,34 3 x 0,34 Outer Ø Cop. approx. mm weight kg/km 3,7 12,4 3,9 14,0 4,1 15,8 4,4 19,5 4,7 23,4 5,9 28,4 6,0 31,4 6,4 37,5 6,7 43,4 7,0 51,4 7,8 61,8 8,4 76,0 8,6 92,7 9,4 121,0 10,2 126,1 4,2 14,6 4,4 17,0 4,7 20,6 5,1 24,7 5,6 31,2 7,1 42,1 7,3 47,5 7,7 52,7 8,1 58,1 8,9 78,0 9,2 94,3 10,3 116,5 10,8 132,2 11,6 144,6 12,5 163,3 4,8 16,9 5,1 20,6 Weight approx. kg/km 21,0 25,0 26,0 32,0 39,0 54,0 69,0 76,0 82,0 90,0 102,0 121,0 146,0 167,0 170,0 23,0 28,0 34,0 42,0 49,0 81,0 88,0 100,0 113,0 126,0 144,0 164,0 191,0 214,0 245,0 31,0 38,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RB01) 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 22 22 Part no. 52398 52399 52400 52401 52402 52403 52404 52405 52406 52407 52408 52409 52410 52411 52412 52413 52414 52415 52416 52417 52418 52419 52420 52421 52422 52423 52424 52425 52426 52427 52428 52429 No.cores x cross-sec. mm² 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 16 x 0,34 18 x 0,34 21 x 0,34 25 x 0,34 30 x 0,34 34 x 0,34 40 x 0,34 2 x 0,5 3 x 0,5 4 x 0,5 5 x 0,5 7 x 0,5 10 x 0,5 12 x 0,5 18 x 0,5 21 x 0,5 25 x 0,5 30 x 0,5 40 x 0,5 2 x 0,75 3 x 0,75 4 x 0,75 5 x 0,75 7 x 0,75 10 x 0,75 12 x 0,75 Outer Ø Cop. approx. mm weight kg/km 5,5 24,5 6,0 30,0 6,5 38,2 8,4 62,2 8,7 69,4 9,0 82,1 9,7 95,0 10,4 107,3 10,8 122,4 12,4 142,2 12,9 162,6 13,8 178,9 15,1 203,3 5,1 23,0 5,5 30,0 5,9 35,3 6,6 52,5 7,1 65,3 9,3 88,7 9,4 98,7 11,1 141,2 12,3 161,0 13,4 187,2 14,1 223,2 16,4 294,9 5,9 30,6 6,2 38,1 6,9 58,0 7,5 68,4 8,1 88,4 10,6 122,5 10,9 137,2 Weight approx. kg/km 47,0 58,0 76,0 110,0 123,0 140,0 157,0 172,0 195,0 226,0 261,0 285,0 330,0 37,0 46,0 57,0 77,0 92,0 135,0 148,0 210,0 242,0 285,0 340,0 445,0 45,0 60,0 80,0 97,0 127,0 175,0 196,0 AWG-No. 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 Prices on request. 113 DATAFLAMM-C-PAAR EMC-preferred type, halogen-free, screened, meter marking Technical data Cable structure Properties Ⴠ Special data cable Ⴠ Temperature range flexing +5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Operating top level voltage (not for purposes of high current and power installation) 0,14 mm² = 350 V 0,14 mm² = 500 V Ⴠ Test voltage 0,14 mm² = 800 V 0,14 mm² = 1200 V Ⴠ Insulation resistance min. 2 GOhm x km Ⴠ Capacitance core/core 70 nF/km Ⴠ Minimum bending radius approx. 7,5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, fine wire conductors to DIN VDE 0812, conductor make-up for 0,34 mm² - 7x0,25 mm Ⴠ PE-insulation, compound type 2YJ1 to DIN VDE 0207 part 2 Ⴠ Cores colour coded to DIN 47100 Ⴠ Cores twisted in layers Ⴠ Core wrapping with polyester (PETP) foil Ⴠ Tinned copper screened braiding, approx. 85 coverage Ⴠ Halogen-free outer sheath, to DIN VDE 0207 part 24, compound type HM2 Ⴠ Sheath colour grey (RAL 7005) Ⴠ with meter marking, change-over in 2011 Ⴠ Halogen-free according to VDE 0482 part 267/ DIN EN 50267-2-1/ IEC 60754-1 (equivalent DIN VDE 0472 part 815) Ⴠ Corrosiveness of combustion gases according to VDE 0482 part 267/ DIN EN 50267-2-2/ IEC 60754-2 (equivalent DIN VDE 0472 part 813) Ⴠ Halogen-free sheath compound, self-extinguishing and flame retardant according to VDE 0482 part 265-2-1/ DIN EN 50265-2-1/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Application Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as well as in masonry and concrete. PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories, trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With screened braiding offers interference-free signal transfer. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 52435 52436 52437 52438 52439 52440 52441 52442 52443 52444 52445 52446 52447 52448 52449 52450 52451 52452 52453 52454 52455 52456 52457 52458 52459 No.pairs x cross-sec. mm² 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 15 x 2 x 0,14 18 x 2 x 0,14 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 7 x 2 x 0,25 10 x 2 x 0,25 12 x 2 x 0,25 15 x 2 x 0,25 18 x 2 x 0,25 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34 Outer Ø Cop. approx. mm weight kg/km 5,1 22,5 6,1 25,6 6,3 39,1 7,4 45,3 8,0 51,4 8,2 54,2 8,6 68,7 9,6 78,3 10,0 79,9 10,4 99,2 5,8 27,1 7,0 42,4 7,6 54,5 8,3 59,8 9,2 64,6 9,4 71,3 10,7 93,3 11,2 108,0 11,7 123,4 12,9 139,7 6,8 43,3 7,7 55,0 8,4 64,0 9,4 74,5 10,1 85,0 Weight approx. kg/km 37,0 47,0 66,0 76,0 87,0 94,0 119,0 135,0 157,0 190,0 44,0 66,0 81,0 98,0 116,0 120,0 153,0 175,0 213,0 248,0 68,0 92,0 110,0 128,0 147,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RB01) 114 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 Part no. 52460 52461 52462 52463 52464 52465 52466 52467 52468 52469 52470 52471 52472 52473 52474 52475 52476 52477 52478 52479 52480 52481 52482 52483 52484 No.pairs x cross-sec. mm² 7 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 15 x 2 x 0,34 18 x 2 x 0,34 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 7 x 2 x 0,5 10 x 2 x 0,5 12 x 2 x 0,5 15 x 2 x 0,5 18 x 2 x 0,5 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 7 x 2 x 0,75 10 x 2 x 0,75 12 x 2 x 0,75 15 x 2 x 0,75 18 x 2 x 0,75 Outer Ø Cop. approx. mm weight kg/km 10,4 89,8 11,5 119,8 12,6 139,4 14,3 160,0 15,5 207,2 7,6 50,2 9,1 64,5 9,8 77,2 11,0 96,2 11,5 107,4 11,8 117,3 13,4 158,2 14,8 177,8 16,1 236,4 17,4 265,4 9,0 64,6 10,2 81,7 11,2 107,6 12,2 126,1 13,1 138,6 13,5 153,7 15,0 220,0 17,0 265,5 18,3 327,6 19,6 374,6 Weight approx. kg/km 154,0 209,0 245,0 279,0 363,0 76,0 107,0 134,0 150,0 176,0 185,0 275,0 330,0 380,0 450,0 105,0 137,0 166,0 200,0 236,0 255,0 363,0 434,0 500,0 580,0 AWG-No. 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 Prices on request. Command Cable UL (LiYY) Style2464/300V,(80°C) Technical data Cable structure Properties Ⴠ Special PVC command cable, approved to UL-Style 2464, cores according AWG 26-20 to UL-Style 1061/1729 AWG 18-16 to UL-Style 1007/1569 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Minimum bending radius fixed approx. 7,5x cable ø flexing approx. 15 cable ø Ⴠ Tinned copper, fine wire conductors AWG 26-20, gemäß ASTM-B 174-95 class J-M, AWG 18-16 gemäß ASTM-B 286 Conductor make-up to: 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm 0,82 mm² = 19x0,235 mm 1,30 mm² = 19x0,31 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50.183 Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type for stock) Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Command Cable UL (LIYCY) Application Suitable for use as a command, measuring and control cable in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. Jacket colour grey 83137 83138 83139 83140 83141 83142 83143 83144 83145 83146 83147 83153 83154 83155 83156 83157 83158 83159 83160 83161 83162 83163 83169 83170 83171 83172 83173 83174 83175 83176 83177 83178 83179 83185 83186 83187 Part no. Jacket colour black 83045 83046 83047 83048 83049 83050 83055 83056 83057 83058 83059 83130 83131 83132 83133 83134 83135 83136 83371 83372 83373 83374 83375 83376 83377 83378 83379 83380 83381 83382 83383 83384 83385 83386 83387 83388 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 10 x 0,14 12 x 0,14 16 x 0,14 18 x 0,14 24 x 0,14 27 x 0,14 30 x 0,14 2 x 0,23 3 x 0,23 4 x 0,23 6 x 0,23 10 x 0,23 12 x 0,23 16 x 0,23 18 x 0,23 24 x 0,23 27 x 0,23 30 x 0,23 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 10 x 0,34 12 x 0,34 16 x 0,34 18 x 0,34 24 x 0,34 27 x 0,34 30 x 0,34 2 x 0,56 3 x 0,56 4 x 0,56 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 20 20 20 3,6 3,8 4,0 4,6 5,6 5,8 6,3 6,6 7,5 7,6 8,0 3,8 4,0 4,3 4,9 6,0 6,2 6,8 7,1 8,1 8,4 8,9 4,1 4,3 4,6 5,4 6,6 6,8 7,5 8,1 9,4 9,7 10,2 4,6 4,8 5,2 3,6 4,0 5,4 8,1 13,4 16,2 21,5 34,4 32,4 36,3 40,4 4,6 7,1 9,4 14,2 23,8 28,5 38,1 43,1 59,7 64,7 71,9 6,5 9,8 13,0 19,6 32,5 39,1 52,0 59,0 79,0 88,0 97,8 9,8 14,6 19,4 13,0 15,0 18,0 25,0 38,0 46,0 56,0 62,0 82,0 97,0 110,0 16,0 19,0 23,0 32,0 55,0 60,0 75,0 82,0 116,0 140,0 150,0 25,0 30,0 45,0 60,0 80,0 105,0 130,0 140,0 190,0 207,0 225,0 30,0 33,0 41,0 Dimensions and specifications may be changed without prior notice. (RN02) Part no. Jacket colour grey 83188 83189 83190 83191 83192 83193 83194 83195 83201 83202 83203 83204 83205 83206 83207 83208 83209 83210 83211 83217 83218 83219 83220 83221 83222 83223 83224 83225 83226 83227 Part no. Jacket colour black 83389 83390 83391 83392 83393 83394 83395 83396 83397 83398 83399 83474 83475 83476 83477 83478 83479 83480 83481 83482 83483 83484 83491 83492 83493 83494 83495 83496 83497 83498 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 6 x 0,56 10 x 0,56 12 x 0,56 16 x 0,56 18 x 0,56 24 x 0,56 27 x 0,56 30 x 0,56 2 x 0,82 3 x 0,82 4 x 0,82 6 x 0,82 10 x 0,82 12 x 0,82 16 x 0,82 18 x 0,82 24 x 0,82 27 x 0,82 30 x 0,82 2 x 1,3 3 x 1,3 4 x 1,3 6 x 1,3 10 x 1,3 12 x 1,3 16 x 1,3 18 x 1,3 24 x 1,3 27 x 1,3 30 x 1,3 20 20 20 20 20 20 20 20 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 6,1 7,6 7,8 8,7 9,3 10,9 11,2 11,8 6,1 6,4 6,9 8,1 10,4 10,9 12,2 13,0 15,2 15,8 16,3 6,6 7,0 7,6 9,2 11,8 12,2 13,7 14,6 17,0 17,6 18,6 29,0 48,2 58,2 77,3 87,0 116,3 129,8 144,6 15,2 23,2 31,3 47,0 78,2 94,0 125,1 141,1 188,2 212,0 235,6 24,4 37,1 49,4 74,2 124,0 149,0 198,7 224,0 298,4 336,0 373,6 65,0 102,0 120,0 152,0 168,0 224,0 260,0 300,0 50,0 62,0 72,0 100,0 180,0 182,0 240,0 270,0 370,0 400,0 470,0 70,0 90,0 110,0 160,0 250,0 300,0 400,0 450,0 650,0 680,0 750,0 Prices on request. 115 Command Cable UL (LiYCY) Style 2464, 300V, 80°C, EMC-preferred type Technical data Cable structure Properties Ⴠ Special PVC command cable, approved to UL-Style 2464, cores according AWG 26-20 to UL-Style 1061/1729 AWG 18-16 to UL-Style 1007/1569 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Tinned copper, fine wire conductors AWG 26-20 gem. ASTM-B 174-95 class J-M, AWG 18-16 gem. ASTM-B 286 conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm 0,82 mm² = 19x0,235 mm 1,30 mm² = 19x0,31 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50.183 Ⴠ Colour coded to DIN 47100 or international colour code Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Drain wire Ⴠ Tinned copper wire braiding, approx. 85 coverage Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock) Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ non-screened analogue types: Command Cable UL (LiYY) Application This cable type is suitable for use as a flexible connector cable in the fields of electronics, control and command technology as well as for measuring, signal and impulse transfer. Quick and cost favourable connections through cutting and clamping technics. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. Jacket colour grey 83254 83255 83256 83257 83258 83259 83260 83261 83262 83263 83264 Part no. Jacket colour black 83976 83977 83978 83979 83980 83981 83982 83983 83984 83985 83986 Prices on request. 116 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 10 x 0,14 12 x 0,14 16 x 0,14 18 x 0,14 24 x 0,14 27 x 0,14 30 x 0,14 26 26 26 26 26 26 26 26 26 26 26 3,9 4,2 4,4 5,0 6,1 6,3 6,8 7,1 8,0 8,4 8,6 12,6 13,7 14,9 18,9 29,5 31,4 43,9 52,1 62,8 66,3 70,4 20,0 25,0 28,0 30,0 50,0 53,0 60,0 70,0 100,0 105,0 110,0 Part no. Jacket colour grey 83270 83271 83272 83273 83274 83275 83276 83277 83278 83279 83280 Part no. Jacket colour black 83987 83988 83989 83990 83991 83992 83993 83994 83995 83996 83997 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 2 x 0,23 3 x 0,23 4 x 0,23 6 x 0,23 10 x 0,23 12 x 0,23 16 x 0,23 18 x 0,23 24 x 0,23 27 x 0,23 30 x 0,23 24 24 24 24 24 24 24 24 24 24 24 4,3 4,5 4,8 5,4 6,5 6,7 7,4 7,7 8,8 9,0 9,3 16,1 18,9 23,0 32,8 50,9 59,1 68,4 79,5 97,3 122,0 132,0 20,0 25,0 30,0 40,0 60,0 70,0 90,0 123,0 131,0 160,0 170,0 Continuation Ⴇ Command Cable UL (LiYCY) Style 2464, 300V, 80°C, EMC-preferred type Part no. Jacket colour grey 83286 83287 83288 83289 83290 83291 83292 83293 83294 83295 83296 83302 83303 83304 83305 83306 83307 83308 83309 83310 83311 83312 Part no. Jacket colour black 65044 65045 65046 65047 65048 65049 65050 65051 65052 65053 65054 65055 65056 65057 65058 65059 65060 65061 65062 65063 65064 65065 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 10 x 0,34 12 x 0,34 16 x 0,34 18 x 0,34 24 x 0,34 27 x 0,34 30 x 0,34 2 x 0,56 3 x 0,56 4 x 0,56 6 x 0,56 10 x 0,56 12 x 0,56 16 x 0,56 18 x 0,56 24 x 0,56 27 x 0,56 30 x 0,56 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 4,6 4,8 5,1 6,0 7,3 7,5 8,2 8,7 9,9 10,4 10,9 5,1 5,3 5,6 6,6 8,1 8,4 9,5 9,9 11,5 12,0 12,4 18,1 22,2 28,7 45,4 66,1 70,8 88,4 104,1 129,0 138,4 159,0 29,4 39,7 46,1 66,8 93,1 117,4 130,4 151,4 237,0 257,4 297,0 40,0 50,0 60,0 80,0 130,0 140,0 160,0 170,0 220,0 250,0 280,0 50,0 55,0 61,0 90,0 133,0 151,0 190,0 216,0 339,0 374,0 397,0 Dimensions and specifications may be changed without prior notice. (RN02) Part no. Jacket colour grey 83318 83319 83320 83321 83322 83323 83324 83325 83326 83327 83328 83334 83335 83336 83337 83338 83339 83340 83341 83342 83343 83344 Part no. Jacket colour black 65066 65067 65068 65069 65070 65071 65072 65073 65074 65075 65076 65077 65078 65079 65080 65081 65082 65083 65084 65085 65086 65087 No.cores x AWG-No. Outer Ø Cop. Weight cross-sec. approx. weight approx. mm² mm kg/km kg/km 2 x 0,82 3 x 0,82 4 x 0,82 6 x 0,82 10 x 0,82 12 x 0,82 16 x 0,82 18 x 0,82 24 x 0,82 27 x 0,82 30 x 0,82 2 x 1,3 3 x 1,3 4 x 1,3 6 x 1,3 10 x 1,3 12 x 1,3 16 x 1,3 18 x 1,3 24 x 1,3 27 x 1,3 30 x 1,3 18 18 18 18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 16 16 16 6,5 6,8 7,4 8,8 10,9 11,2 12,9 13,5 15,6 15,9 16,6 6,9 7,3 7,9 9,6 12,4 12,8 12,8 15,5 18,1 18,7 19,5 39,1 50,0 59,1 89,1 141,4 152,8 184,1 207,2 272,6 289,1 317,4 59,1 74,1 96,4 137,4 191,7 251,7 276,1 364,1 442,4 494,7 521,4 60,0 75,0 90,0 125,0 180,0 220,0 290,0 300,0 450,0 470,0 490,0 90,0 160,0 200,0 290,0 450,0 600,0 650,0 680,0 900,0 990,0 1050,0 Prices on request. Photo: REpower 117 Command Cable UL (LiYY-TP) Style2464/300V, 80°C Technical data Cable structure Properties Ⴠ Special PVC command cable, approved to UL-Style 2464,cores according, UL-Style 1061/1729 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Tinned copper, fine wire conductors to ASTM-B 174-95 class J-M conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50183 Ⴠ Colour coded to DIN 47100 with colour repetition from pair no. 23 and above or international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type) Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ screened analogue type: Command Cable UL (LiYCY-TP) Application Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.pairs x Jacket cross-sec. colour mm² grey 83904 1 x 2 x 0,14 83905 2 x 2 x 0,14 83906 3 x 2 x 0,14 83907 4 x 2 x 0,14 83908 5 x 2 x 0,14 83909 6 x 2 x 0,14 83910 7 x 2 x 0,14 83911 8 x 2 x 0,14 83912 10 x 2 x 0,14 83913 12 x 2 x 0,14 83914 14 x 2 x 0,14 83915 15 x 2 x 0,14 83916 16 x 2 x 0,14 83917 18 x 2 x 0,14 83918 20 x 2 x 0,14 83919 22 x 2 x 0,14 83920 24 x 2 x 0,14 83921 25 x 2 x 0,14 83922 1 x 2 x 0,23 83923 2 x 2 x 0,23 83924 3 x 2 x 0,23 83925 4 x 2 x 0,23 83926 5 x 2 x 0,23 83927 6 x 2 x 0,23 83928 7 x 2 x 0,23 83929 8 x 2 x 0,23 83930 10 x 2 x 0,23 83931 12 x 2 x 0,23 83932 14 x 2 x 0,23 Preise auf Anfrage. 118 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 3,6 5,1 5,3 5,8 6,2 6,8 6,8 7,3 7,4 9,1 9,8 10,6 10,6 11,1 11,9 12,4 13,1 13,4 3,8 5,4 5,7 6,2 6,6 7,2 7,2 7,8 9,2 9,7 10,2 2,7 5,4 8,1 10,8 13,6 16,2 19,0 21,7 26,7 32,6 37,4 40,7 43,4 48,5 54,2 59,3 64,7 67,2 4,8 9,7 14,7 19,6 24,6 29,3 34,1 39,1 48,9 59,4 68,7 20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 71,0 80,0 89,0 98,0 111,0 135,0 160,0 Part no. No.pairs x Jacket cross-sec. colour mm² black 65214 1 x 2 x 0,14 65215 2 x 2 x 0,14 65216 3 x 2 x 0,14 65217 4 x 2 x 0,14 65218 5 x 2 x 0,14 65219 6 x 2 x 0,14 65220 7 x 2 x 0,14 65221 8 x 2 x 0,14 65222 10 x 2 x 0,14 65223 12 x 2 x 0,14 65224 14 x 2 x 0,14 65225 15 x 2 x 0,14 65226 16 x 2 x 0,14 65227 18 x 2 x 0,14 65228 20 x 2 x 0,14 65229 22 x 2 x 0,14 65230 24 x 2 x 0,14 65231 25 x 2 x 0,14 65232 1 x 2 x 0,22 65233 2 x 2 x 0,22 65234 3 x 2 x 0,22 65235 4 x 2 x 0,22 65236 5 x 2 x 0,22 65237 6 x 2 x 0,22 65238 7 x 2 x 0,22 65239 8 x 2 x 0,22 65240 10 x 2 x 0,22 65241 12 x 2 x 0,22 65242 14 x 2 x 0,22 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 3,6 5,1 5,3 5,8 6,2 6,8 6,8 7,3 7,4 9,1 9,8 10,6 10,6 11,1 11,9 12,4 13,1 13,4 3,8 4,0 5,7 2,0 6,0 7,2 7,2 7,8 9,2 9,7 10,2 2,7 5,4 8,1 10,8 13,6 16,2 19,0 21,7 26,7 32,6 37,4 40,7 43,4 48,5 54,2 59,3 64,7 67,2 4,8 9,7 14,7 19,6 24,6 29,3 34,1 39,1 48,9 59,4 68,7 20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 56,0 80,0 89,0 98,0 111,0 135,0 160,0 Continuation Ⴇ Command Cable UL (LiYY-TP) Style2464/300V, 80°C Part no. No.pairs x Jacket cross-sec. colour mm² grey 83933 15 x 2 x 0,23 83934 16 x 2 x 0,23 83935 18 x 2 x 0,23 83936 20 x 2 x 0,23 83937 22 x 2 x 0,23 83938 24 x 2 x 0,23 83939 25 x 2 x 0,23 83940 1 x 2 x 0,34 83941 2 x 2 x 0,34 83942 3 x 2 x 0,34 83943 4 x 2 x 0,34 83944 5 x 2 x 0,34 83945 6 x 2 x 0,34 83946 7 x 2 x 0,34 83947 8 x 2 x 0,34 83948 10 x 2 x 0,34 83949 12 x 2 x 0,34 83950 14 x 2 x 0,34 83951 15 x 2 x 0,34 83952 16 x 2 x 0,34 83953 18 x 2 x 0,34 83954 20 x 2 x 0,34 83955 22 x 2 x 0,34 83956 24 x 2 x 0,34 83957 25 x 2 x 0,34 83958 1 x 2 x 0,56 83959 2 x 2 x 0,56 83960 3 x 2 x 0,56 83961 4 x 2 x 0,56 83962 5 x 2 x 0,56 83963 6 x 2 x 0,56 83964 7 x 2 x 0,56 83965 8 x 2 x 0,56 83966 10 x 2 x 0,56 83967 12 x 2 x 0,56 83968 14 x 2 x 0,56 83969 15 x 2 x 0,56 83970 16 x 2 x 0,56 83971 18 x 2 x 0,56 83972 20 x 2 x 0,56 83973 22 x 2 x 0,56 83974 24 x 2 x 0,56 83975 25 x 2 x 0,56 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 10,9 10,9 11,5 12,2 13,0 13,7 14,2 4,2 5,9 6,3 7,0 7,6 8,2 8,2 9,0 10,7 11,3 12,1 12,7 12,7 13,6 14,4 15,1 16,2 16,7 4,6 6,5 7,1 7,8 8,6 9,6 9,6 12,2 12,5 13,1 13,8 14,7 14,7 15,7 16,7 17,2 18,6 19,2 73,7 79,1 88,9 98,4 108,6 117,9 123,5 6,5 13,0 19,5 26,1 32,6 39,2 45,7 52,3 65,3 78,4 91,5 97,8 104,6 117,8 130,7 143,6 156,8 163,3 10,8 21,5 32,3 43,1 53,8 64,6 75,3 86,1 107,7 129,1 150,6 161,3 172,1 193,6 215,1 236,6 258,0 268,9 171,0 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 79,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0 621,0 703,0 721,0 Dimensions and specifications may be changed without prior notice. (RN02) Part no. No.pairs x Jacket cross-sec. colour mm² black 65243 15 x 2 x 0,22 65244 16 x 2 x 0,22 65245 18 x 2 x 0,22 65246 20 x 2 x 0,22 65247 22 x 2 x 0,22 65248 24 x 2 x 0,22 65249 25 x 2 x 0,22 65250 1 x 2 x 0,34 65251 2 x 2 x 0,34 65252 3 x 2 x 0,34 65253 4 x 2 x 0,34 65254 5 x 2 x 0,34 65255 6 x 2 x 0,34 65256 7 x 2 x 0,34 65257 8 x 2 x 0,34 65258 10 x 2 x 0,34 65259 12 x 2 x 0,34 65260 14 x 2 x 0,34 65261 15 x 2 x 0,34 65262 16 x 2 x 0,34 65263 18 x 2 x 0,34 65264 20 x 2 x 0,34 65265 22 x 2 x 0,34 65266 24 x 2 x 0,34 65267 25 x 2 x 0,34 65268 1 x 2 x 0,56 65269 2 x 2 x 0,56 65270 3 x 2 x 0,56 65271 4 x 2 x 0,56 65272 5 x 2 x 0,56 65273 6 x 2 x 0,56 65274 7 x 2 x 0,56 65275 8 x 2 x 0,56 65276 10 x 2 x 0,56 65277 12 x 2 x 0,56 65278 14 x 2 x 0,56 65279 15 x 2 x 0,56 65280 16 x 2 x 0,56 65281 18 x 2 x 0,56 65282 20 x 2 x 0,56 65283 22 x 2 x 0,56 65284 24 x 2 x 0,56 65285 25 x 2 x 0,56 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 10,9 10,9 11,5 12,2 13,0 7,0 13,7 4,2 5,9 6,3 7,0 7,6 8,2 8,2 9,0 10,7 11,3 12,1 12,7 12,7 13,6 14,4 15,1 16,2 16,7 4,6 6,5 7,1 7,8 8,6 9,6 9,6 12,1 12,5 13,1 13,8 14,7 14,7 15,7 16,7 17,2 18,6 19,2 73,7 79,1 88,9 98,4 108,6 117,9 123,5 6,5 13,0 19,5 26,1 32,6 39,2 45,7 52,3 65,3 78,4 91,5 97,8 104,6 117,8 130,7 143,6 156,8 163,3 10,8 21,5 32,3 43,1 53,8 64,6 75,3 86,1 107,7 129,1 150,6 161,3 172,1 193,6 215,1 236,6 258,0 268,9 171,0 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 79,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0 621,0 703,0 721,0 Prices on request. 119 Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C, EMC-preferred type Technical data Cable structure Properties Ⴠ Special PVC command cable, approved to UL-Style 2464,cores according, UL-Style 1061/1729 Ⴠ Temperature range flexing -10 °C to +80 °C fixed installation -20 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Minimum bending radius fixed approx. 7,5 cable ø flexing approx. 15 cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Tinned copper, fine wire conductors to ASTM-B 174-95 class J-M Conductor make-up to 0,14 mm² = 7x0,162 mm 0,23 mm² = 7x0,202 mm 0,34 mm² = 7x0,254 mm 0,56 mm² = 7x0,32 mm Ⴠ Special PVC core insulation class 43, semirigid to UL-Std. 1581 table 50.182 and 50183 Ⴠ Colour coded to DIN 47100 with colour repetition from pair no. 22 and above or international colour code Ⴠ Cores stranded in pains with optimal lay-length Ⴠ Pains stranded in layers with optimal lay-length Ⴠ Seperator-foil Ⴠ Drain wire Ⴠ Tinned copper wire braiding, approx. 85 coverage Ⴠ Special PVC outer jacket class 43 to UL-Std. 1581 table 50.182 Ⴠ Outer jacket colour black (international colour code) grey (DIN 47100 / preferred type from stock) Ⴠ PVC flame retardant according to UL VW-1/CSA FT1 Ⴠ Conditionally resistant to Oil Solvents Acids Lyes Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ non-screened analogue type: Command Cable UL (LiYY-TP) Application Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well as in the steel producing industries. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. Jacket Jacket colour colour grey black 83774 65314 83775 65315 83776 65316 83777 65317 83778 65318 83779 65319 83780 65320 83781 65321 83782 65322 83783 65323 83784 65324 83785 65325 83786 65326 83787 65327 83788 65328 83789 65329 83790 65330 83791 65331 Prices on request. 120 No.pairs x cross-sec. mm² 1 x 2 x 0,14 2 x 2 x 0,14 3 x 2 x 0,14 4 x 2 x 0,14 5 x 2 x 0,14 6 x 2 x 0,14 7 x 2 x 0,14 8 x 2 x 0,14 10 x 2 x 0,14 12 x 2 x 0,14 14 x 2 x 0,14 15 x 2 x 0,14 16 x 2 x 0,14 18 x 2 x 0,14 20 x 2 x 0,14 22 x 2 x 0,14 24 x 2 x 0,14 25 x 2 x 0,14 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 4,0 5,6 5,8 6,3 6,7 7,3 7,3 7,8 9,1 9,8 10,5 11,1 11,1 11,8 12,4 13,1 13,6 15,1 15,7 19,5 23,7 26,9 31,2 49,7 52,0 53,9 59,6 67,1 75,2 77,3 80,4 84,2 98,2 104,1 112,0 114,4 32,0 39,0 47,0 55,0 68,0 86,0 92,0 97,0 111,0 141,0 150,0 154,0 155,0 170,0 183,0 207,0 228,0 239,0 Part no. Jacket Jacket colour colour grey black 83792 65332 83793 65333 83794 65334 83795 65335 83796 65336 83797 65337 83798 65338 83799 65339 83800 65340 83801 65341 83802 65342 83803 65343 83804 65344 83805 65345 83806 65346 83807 65347 83808 65348 83809 65349 No.pairs x cross-sec. mm² 1 x 2 x 0,23 2 x 2 x 0,23 3 x 2 x 0,23 4 x 2 x 0,23 5 x 2 x 0,23 6 x 2 x 0,23 7 x 2 x 0,23 8 x 2 x 0,23 10 x 2 x 0,23 12 x 2 x 0,23 14 x 2 x 0,23 15 x 2 x 0,23 16 x 2 x 0,23 18 x 2 x 0,23 20 x 2 x 0,23 22 x 2 x 0,23 24 x 2 x 0,23 25 x 2 x 0,23 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 4,2 5,9 6,2 6,7 7,2 7,7 7,7 8,4 9,9 10,2 10,9 11,4 11,4 12,2 12,7 13,5 14,5 14,8 16,4 27,4 31,7 37,4 54,7 65,6 60,2 74,1 109,3 115,8 120,7 132,4 141,6 146,6 160,6 170,8 229,7 231,4 46,0 53,0 65,0 79,0 98,0 114,0 121,0 129,0 152,0 189,0 213,0 225,0 227,0 238,0 270,0 300,0 321,0 340,0 Continuation Ⴇ Command Cable UL (LiYCY-TP) Style 2464/300 V, 80°C, EMC-preferred type Part no. Jacket Jacket colour colour grey black 83810 65350 83811 65351 83812 65352 83813 65353 83814 65354 83815 65355 83816 65356 83817 65357 83818 65358 83819 65359 83820 65360 83821 65361 83822 65362 83823 65363 83824 65364 83825 65365 83826 65366 83827 65367 No.pairs x cross-sec. mm² 1 x 2 x 0,34 2 x 2 x 0,34 3 x 2 x 0,34 4 x 2 x 0,34 5 x 2 x 0,34 6 x 2 x 0,34 7 x 2 x 0,34 8 x 2 x 0,34 10 x 2 x 0,34 12 x 2 x 0,34 14 x 2 x 0,34 15 x 2 x 0,34 16 x 2 x 0,34 18 x 2 x 0,34 20 x 2 x 0,34 22 x 2 x 0,34 24 x 2 x 0,34 25 x 2 x 0,34 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 4,6 6,4 6,9 7,5 8,1 8,8 8,8 9,7 11,5 12,0 12,6 13,4 13,4 14,4 15,0 15,9 17,0 17,3 17,0 36,7 44,6 54,1 63,4 73,4 79,4 88,4 107,0 122,4 138,2 154,3 161,4 197,9 211,4 217,6 230,4 138,5 58,0 65,0 78,0 88,0 110,0 126,0 140,0 148,0 184,0 210,0 241,0 245,0 251,0 275,0 300,0 320,0 371,0 402,0 Dimensions and specifications may be changed without prior notice. (RN02) Part no. Jacket Jacket colour colour grey black 83828 65368 83829 65369 83830 65370 83831 65371 83832 65372 83833 65373 83834 65374 83835 65375 83836 65376 83837 65377 83838 65378 83839 65379 83840 65380 83841 65381 83842 65382 83843 65383 83844 65384 83845 65385 No.pairs x cross-sec. mm² 1 x 2 x 0,56 2 x 2 x 0,56 3 x 2 x 0,56 4 x 2 x 0,56 5 x 2 x 0,56 6 x 2 x 0,56 7 x 2 x 0,56 8 x 2 x 0,56 10 x 2 x 0,56 12 x 2 x 0,56 14 x 2 x 0,56 15 x 2 x 0,56 16 x 2 x 0,56 18 x 2 x 0,56 20 x 2 x 0,56 22 x 2 x 0,56 24 x 2 x 0,56 25 x 2 x 0,56 AWG-No. Outer Ø Cop. Weight approx. weight approx. mm kg/km kg/km 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 5,0 7,0 7,6 8,3 9,1 10,1 10,1 12,7 13,2 13,6 14,4 15,5 15,5 16,3 17,1 18,0 19,4 19,8 26,0 56,1 71,7 92,4 107,4 122,4 131,7 144,3 179,6 201,7 221,4 231,6 257,1 282,4 306,7 321,8 342,4 361,2 70,0 89,0 102,0 119,0 140,0 162,0 198,0 272,0 307,0 318,0 342,0 381,0 417,0 494,0 570,0 643,0 724,0 740,0 Prices on request. Photo: HELUKABEL® 121 SUPERTRONIC®-PURö special cable for drag chains, meter marking Technical data Cable structure Properties Ⴠ Special PUR drag chain cables adapted to DIN VDE 0281 part 13 Ⴠ Very high flexible due to special construction Ⴠ Temperature range flexing -5 °C to +70 °C fixed installation -40 °C to +70 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Breakdown voltage min. 3000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius flexing 5x cable ø fixed installation 3x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, extra fine wire conductors, to DIN VDE 0295 cl. 6, col. 4 and 5, cl. 6 and IEC 60228 cl. 6 Ⴠ Oil resistant PVC core insulation TI2, in adapted to DIN VDE 0281 part 1, for better sliding abilities Ⴠ Cores are stranded in layer with short lay-length Ⴠ Cores colour coded to DIN 47100 Ⴠ Core wrapping with textile tape Ⴠ Special full-polyurethane outer jacket TMPU to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001), surface mat Ⴠ with meter marking, change-over in 2011 Ⴠ Features High flexibility at low temperature, high abrasion resistance, break and cut-resistant, tear resistant, flame retardant. Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolyse, Oil. Ⴠ Conditional resistant to Microbes, Hydraulic liquidity, Alkalis, Lye. Ⴠ The PUR outer jacket is extremely robust with high tear, abrasion and oil-resistance. Adhesion-free. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Application Perfect for use with cable trays. This highly flexible and screened PUR control cable is ideal for use wherever frequent high flexing motion is required, e.g. in robotics or all moving parts. The long working life of this cable makes it both efficient and economic. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 49583 49584 49585 49586 49587 49588 49589 49590 49591 49592 49593 49594 49595 49596 49597 49598 49599 No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 Outer Ø Cop. approx. mm weight kg/km 3,5 2,8 3,7 4,1 3,9 5,6 4,2 7,0 4,9 9,8 6,2 14,0 6,4 16,8 6,6 19,6 7,3 25,2 8,5 33,6 8,6 35,0 4,1 5,0 4,3 7,5 4,8 10,0 5,2 12,5 6,2 17,5 7,4 25,0 Weight approx. kg/km 22,0 24,0 29,0 33,0 47,0 59,0 67,0 74,0 86,0 115,0 120,0 27,0 33,0 40,0 48,0 60,0 79,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RC03) 122 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 Part no. 49600 49601 49602 49603 49604 49605 49606 49607 49608 49609 49610 49611 49612 49613 49614 49615 No.cores x cross-sec. mm² 12 x 0,25 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34 Outer Ø Cop. approx. mm weight kg/km 7,6 30,1 7,9 35,0 8,9 45,0 10,0 60,0 10,6 62,5 4,5 6,8 4,9 10,2 5,3 13,6 5,8 17,0 6,9 23,8 8,4 34,0 8,6 40,8 9,0 47,6 10,1 61,2 12,0 81,5 12,2 85,0 Weight approx. kg/km 91,0 102,0 125,0 163,0 170,0 32,0 40,0 55,0 60,0 80,0 112,0 127,0 142,0 175,0 229,0 238,0 AWG-No. 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 Prices on request. SUPERTRONIC®-C-PURö special cable for drag chains, halogen-free, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PUR drag chain cables, screened, in adapted to DIN VDE 0281 part 13 Ⴠ Temperature range flexing -40 °C to +70 °C fixed installation -50 °C to +70 °C Ⴠ Nominal voltage 0,14 mm² 350 V 0,25 and 0,34 mm² 500 V Ⴠ Test voltage 0,14 mm² 800 V 0,25 and 0,34 mm² 1200 V Ⴠ Capacitance core/core 80 nF/km Ⴠ Minimum bending radius flexing 7,5x cable ø fixed installation 4x cable ø Ⴠ Radiation resistance up to 100x10 Ⴠ Plain copper conductors extra fine wire stranded to DIN VDE 0295 cl. 6, col. 4 and 5, IEC 60228 cl. 6 Ⴠ Oil resistant TPE core insulation Ⴠ Cores are stranded in layer with short lay-length Ⴠ Cores colour coded to DIN 47100 Ⴠ Core wrapping with textile tape Ⴠ Tinned copper screened braiding. Due to the technical facilities, the copper braiding can be mixed and webed with a portion of synthetic fibres Ⴠ Special full-polyurethane outer jacket TMPU to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Features High flexibility at low temperature, high abrasion resistance, break and cut-resistant, tear resistant, flame retardant. Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolyse, Oil. Ⴠ Conditional resistant to Microbes, Hydraulic liquidity, Alkalis, Lye. Ⴠ The PUR outer jacket is extremely robust with high tear, abrasion and oil-resistance. Ⴠ Adhesion-free. Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Application Used for installation in dry, moist and wet environments as well as for outdoors, for free movement without forced motion and for flexible routing without forced motion, for proven use as drag-chain cables. Suitable as a highly flexible control cable for fast hoisting and bending stresses in machinery and tooling construction, in robotics engineering and for continuously moving machinery parts. The long working life of this cable makes it both efficient and economic. The copper braided screening offers effective protection from both internal and external interference. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 49653 49654 49655 49656 49657 49658 49659 49660 49661 49662 49663 49664 49665 49666 49667 49668 49669 No.cores x cross-sec. mm² 2 x 0,14 3 x 0,14 4 x 0,14 5 x 0,14 7 x 0,14 10 x 0,14 12 x 0,14 14 x 0,14 18 x 0,14 24 x 0,14 25 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 5 x 0,25 7 x 0,25 10 x 0,25 Outer Ø Cop. approx. mm weight kg/km 4,1 11,2 4,3 14,1 4,5 15,5 4,8 18,3 5,7 27,8 6,7 39,3 6,9 42,1 7,1 45,3 7,8 54,1 9,0 66,3 9,1 68,4 4,6 14,9 4,8 18,8 5,3 21,3 5,7 31,0 6,7 39,6 8,2 53,9 Weight approx. kg/km 32,0 35,0 40,0 45,0 66,0 86,0 94,0 102,0 118,0 149,0 156,0 38,0 44,0 51,0 68,0 82,0 110,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RC03) 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 Part no. 49670 49671 49672 49673 49674 49675 49676 49677 49678 49679 49680 49681 49682 49683 49684 49685 No.cores x cross-sec. mm² 12 x 0,25 14 x 0,25 18 x 0,25 24 x 0,25 25 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 5 x 0,34 7 x 0,34 10 x 0,34 12 x 0,34 14 x 0,34 18 x 0,34 24 x 0,34 25 x 0,34 Outer Ø Cop. approx. mm weight kg/km 8,4 59,1 8,7 64,2 9,5 78,4 11,0 89,9 11,1 101,0 5,0 18,1 5,4 28,7 6,2 35,7 6,7 39,1 7,6 52,7 9,2 67,4 9,4 76,4 10,0 85,5 10,9 99,7 12,6 147,1 12,8 155,0 Weight approx. kg/km 124,0 135,0 160,0 202,0 211,0 45,0 60,0 76,0 82,0 110,0 148,0 166,0 185,0 216,0 300,0 313,0 AWG-No. 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 Prices on request. 123 SUPERTRONIC-330 PURö cable for drag chains, halogen-free, meter marking Technical data Cable structure Properties Ⴠ Special PUR sheathed cable Ⴠ Temperature range flexing -40 °C to +80 °C fixed -50 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Capacitance core/core 60 nF/km Ⴠ Minimum bending radius flexing 5 x cable ø fixed 3 x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper, extra fine-wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 Ⴠ Polyolefine core insulation Ⴠ Cores stranded in layers with optimally adjusted lay-lengths Ⴠ Cores colour coded to DIN 47100 Ⴠ Foil wrapping over the outer layer Ⴠ Special full-polyurethane outer sheath TMPU to DIN VDE 0282 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ PUR flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low adhesion Ⴠ High flexibility at low temperatures Ⴠ High abrasion resistance Ⴠ Tear and cut-resistant Ⴠ Notch resistant Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolysis, Oil Ⴠ Partially resistant to Microbial attack, Hydraulic fluids, Coolant emulsion, Alkalis Ⴠ The materials used in manufacture are silicon and cadmium-free and contain no substances harmful to the wetting properties of lacquers Application For installation in dry, moist and wet rooms and outdoors with free movement without tensile stress or forced movements, impressively proven in drag chain application. A highly flexible PUR control cable, suitable for frequent and quick lifting and bending stresses in machine engineering and construction, in robot technology and on permanently moving machine components. Long service life guarantees reliable function and high cost-efficiency. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. Attractive for export-oriented mechanical engineering. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x cross-sec. mm² 49764 2 x 0,14 49765 3 x 0,14 49766 4 x 0,14 49767 5 x 0,14 49768 7 x 0,14 49769 10 x 0,14 49770 12 x 0,14 49771 14 x 0,14 49772 18 x 0,14 49773 24 x 0,14 49774 25 x 0,14 49775 2 x 0,25 49776 3 x 0,25 49777 4 x 0,25 49778 5 x 0,25 49779 7 x 0,25 49780 10 x 0,25 49781 12 x 0,25 AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 Outer Ø Cop. approx. mm weight kg/km 3,9 2,8 4,0 4,1 4,3 5,6 4,7 7,0 5,3 9,8 6,1 14,0 6,2 16,8 6,5 19,6 7,2 25,2 8,2 33,6 8,6 35,0 4,3 5,0 4,5 7,5 4,8 10,0 5,2 12,5 6,0 17,5 6,9 25,0 7,1 30,1 Weight approx. kg/km 22,0 24,0 29,0 33,0 47,0 57,0 63,0 72,0 80,0 110,0 115,0 26,0 30,0 39,0 44,0 52,0 70,0 84,0 Dimensions and specifications may be changed without prior notice. (RN05) 124 Part no. No.cores x cross-sec. mm² 49782 14 x 0,25 49783 18 x 0,25 49784 24 x 0,25 49785 25 x 0,25 49786 2 x 0,34 49787 3 x 0,34 49788 4 x 0,34 49789 5 x 0,34 49790 7 x 0,34 49791 10 x 0,34 49792 12 x 0,34 49793 14 x 0,34 49794 18 x 0,34 49795 24 x 0,34 49796 25 x 0,34 AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 Outer Ø Cop. approx. mm weight kg/km 7,4 35,0 8,2 45,0 9,6 60,0 10,1 62,5 4,6 6,8 4,8 10,2 5,2 13,6 5,6 17,0 6,5 23,8 7,5 34,0 7,7 40,8 8,1 47,6 9,2 61,2 10,7 81,5 11,2 85,0 Weight approx. kg/km 97,0 114,0 157,0 160,0 31,0 38,0 51,0 54,0 77,0 104,0 122,0 140,0 162,0 204,0 229,0 Prices on request. SUPERTRONIC-330 C-PURö cable for drag chains, halogen-free, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PUR sheathed cable, screened Ⴠ Temperature range flexing -40 °C to +80 °C fixed -50 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V core/screen 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Capacitance core/core 60 nF/km Ⴠ Minimum bending radius flexing 7,5 x cable ø fixed 4 x cable ø Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper conductor, extra fine wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 Ⴠ Polyolefine core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in layers with optimal lay-length Ⴠ Wrapping over the outer layer Ⴠ Braided screen of tinned Cu wires, coverage approx. 85 Ⴠ Core wrapping with fleece Ⴠ Special full polyurethane outer sheath TMPU acc. to DIN VDE 0281 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Low-adhesion Ⴠ High flexibility at low temperatures Ⴠ High abrasion resistance Ⴠ Tear and cut-resistant Ⴠ Notch resistant Ⴠ Resistant to UV-radiation, Oxygen, Ozone, Hydrolysis, Oil Ⴠ Partially resistant to Microbial attack, Hydraulic fluid, Coolant emulsion, Alkalis Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Application Especially suited for drag chain installation in dry, moist and wet environments and outdoors with flexible movement and without tensile stress or forced movements. A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The dense screening assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibility To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.cores x cross-sec. mm² 49797 2 x 0,14 49798 3 x 0,14 49799 4 x 0,14 49800 5 x 0,14 49801 7 x 0,14 49802 10 x 0,14 49803 12 x 0,14 49804 14 x 0,14 49805 18 x 0,14 49806 24 x 0,14 49807 25 x 0,14 49808 2 x 0,25 49809 3 x 0,25 49810 4 x 0,25 49811 5 x 0,25 49812 7 x 0,25 49813 10 x 0,25 49814 12 x 0,25 AWG-No. 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 Outer Ø Cop. approx. mm weight kg/km 4,4 11,2 4,5 14,1 4,8 15,5 5,0 18,3 5,8 27,8 6,7 39,3 6,8 42,1 7,1 45,3 7,8 54,1 8,8 66,3 9,2 68,4 4,8 14,9 5,0 18,8 5,3 21,3 5,7 31,0 6,6 39,6 7,5 53,9 7,7 59,1 Weight approx. kg/km 32,0 35,0 40,0 45,0 66,0 86,0 94,0 102,0 118,0 149,0 156,0 38,0 44,0 51,0 68,0 82,0 110,0 124,0 Dimensions and specifications may be changed without prior notice. (RN05) Part no. No.cores x cross-sec. mm² 49815 14 x 0,25 49816 18 x 0,25 49817 24 x 0,25 49818 25 x 0,25 49819 2 x 0,34 49820 3 x 0,34 49821 4 x 0,34 49822 5 x 0,34 49823 7 x 0,34 49824 10 x 0,34 49825 12 x 0,34 49826 14 x 0,34 49827 18 x 0,34 49828 24 x 0,34 49829 25 x 0,34 AWG-No. 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 Outer Ø Cop. approx. mm weight kg/km 8,0 64,2 8,8 78,4 10,2 89,9 10,7 101,0 5,1 18,1 5,3 28,7 5,7 35,7 6,1 39,1 7,1 52,7 8,1 67,4 8,3 76,4 8,7 85,5 9,8 99,7 11,3 147,1 11,8 155,0 Weight approx. kg/km 135,0 150,0 194,0 204,0 45,0 60,0 76,0 82,0 110,0 148,0 166,0 185,0 216,0 291,0 305,0 Prices on request. 125 SUPER-PAAR-TRONIC-C-PUR cable for drag chains, halogen-free, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special PETP-PUR cable, twisted in pairs,adapted to DIN VDE 0245, 0812 Ⴠ Conductor and loop resistance as per DIN VDE 0295, for 0,25 mm² see pages Technical-Informations Ⴠ Temperature range flexing -40 °C to +70 °C fixed installation -50 °C to +70 °C Ⴠ Nominal voltage 350 V Ⴠ Test voltage 1500 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance approx. 135 nF/km Ⴠ Minimum bending radius flexing at 0,25 mm² approx. 7,5xcable ø fixed installation at 0,25 mm² approx. 4xcable ø flexing at 0,5-1,0 mm² approx. 10xcable ø fixed installation at 0,5-1,0 mm² approx. 5xcable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Plain copper conductors, extra fine wire stranded to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Special core insulation of TPE Ⴠ Core identification as per DIN 47100 Ⴠ Cores twisted in pairs, the pairs torsion-free stranded in layers Ⴠ Special fleece over outer layer Ⴠ Tinned copper screened braiding, approx. 85 coverage Ⴠ Full-polyurethane outer jacket TMPU, to DIN VDE 0282 part 10, appendix A Ⴠ Outer jacket grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Very good oil resistant, test method according to DIN VDE 0472 part 803 Ⴠ Resistant to weather, ozone and UV-radiation Ⴠ Chemical resistant to solvents, acids, lyes and hydraulic liquidity Ⴠ Flame retardant Ⴠ Guaranteed permanent application in multi-shift operation under extreme high bending stress Ⴠ High resistant to mechanical strain Ⴠ High property of alternating bending strength Ⴠ Long life durabilities through low friction-resistance by using the TPE-core insulation where the core are stranded in layers Ⴠ High tensile strength-, abrasion- and impact resistant at low temperature Ⴠ Adhesion-low Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Application These pair stranded and overall screened special cables for drag chains offer the operational possibilities where the outer electrical influences at high frequence cause interference of impulse transmission, are applied for permanent flexible operations in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift-operation as a transmission-cable. These high flexible data cables are developed according to the newest state of technology improvement and with its sliding abilities by using the PETP-core insulation and adhesion-low and cut-resistant PUR-outer jacket, guaranteed an optimum life durabilities and highly economic. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 19101 19102 19103 19104 19105 19106 19107 19108 19109 19119 19120 19121 19122 19123 19124 19125 19126 19127 No.pairs x cross-sec. mm² 1 x 2 x 0,25 2 x 2 x 0,25 3 x 2 x 0,25 4 x 2 x 0,25 5 x 2 x 0,25 6 x 2 x 0,25 8 x 2 x 0,25 10 x 2 x 0,25 14 x 2 x 0,25 1 x 2 x 0,5 2 x 2 x 0,5 3 x 2 x 0,5 4 x 2 x 0,5 5 x 2 x 0,5 6 x 2 x 0,5 8 x 2 x 0,5 10 x 2 x 0,5 14 x 2 x 0,5 Outer Ø approx. mm 4,7 6,5 6,6 7,1 8,2 8,5 9,2 10,7 11,5 5,5 7,9 8,2 8,9 10,3 10,7 11,8 13,5 14,8 Cop. weight kg/km 14,0 32,0 38,4 43,2 51,5 71,8 74,4 90,0 111,2 22,0 50,0 71,8 74,4 84,5 99,6 144,3 176,0 215,4 Weight approx. kg/km 28,0 61,0 73,0 90,0 105,0 133,0 156,0 188,0 220,0 47,0 100,0 131,0 149,0 169,0 196,0 285,0 344,0 401,0 AWG-No. Dimensions and specifications may be changed without prior notice. (RC03) 126 Part no. 24 24 24 24 24 24 24 24 24 20 20 20 20 20 20 20 20 20 19128 19129 19130 19131 19132 19133 19134 19135 19136 19137 19138 19139 19140 19141 No.pairs x cross-sec. mm² 1 x 2 x 0,75 2 x 2 x 0,75 3 x 2 x 0,75 4 x 2 x 0,75 5 x 2 x 0,75 6 x 2 x 0,75 8 x 2 x 0,75 10 x 2 x 0,75 14 x 2 x 0,75 1x2x1 2x2x1 3x2x1 4x2x1 5x2x1 Outer Ø approx. mm 6,3 9,0 9,1 9,9 11,5 11,9 13,1 15,0 16,4 6,9 10,0 10,2 11,3 13,1 Cop. weight kg/km 34,0 60,0 85,7 93,6 113,0 130,4 192,2 258,0 316,6 42,0 73,0 93,6 117,8 139,0 Weight approx. kg/km 61,0 113,0 158,0 173,0 203,0 231,0 343,0 467,0 546,0 71,0 130,0 170,0 204,0 238,0 AWG-No. 18 18 18 18 18 18 18 18 18 17 17 17 17 17 Prices on request. SUPER-PAAR-TRONIC 340-C-PUR cable for drag chains, halogen-free, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ Special drag chain cable, stranded in pairs Ⴠ Temperature range flexing -20 °C to +80 °C fixed -40 °C to +80 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage core/core 1500 V core/screen 1000 V Ⴠ Insulation resistance min. 100 MOhm x km Ⴠ Mutual capacitance core/core approx. 60 nF/km Ⴠ Minimum bending radius for permanent bending at 0,25 mm² flexing 7,5x cable ø fixed 4x cable ø at 0,5-1,0 mm² flexing 10x cable ø fixed 5x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Radiation resistance up to 100x106 cJ/kg (up to 100 Mrad) Ⴠ Bare copper conductor, fine or extra fine wire to DIN VDE 0295 cl. 6, col. 4, BS 6360 cl. 6 and IEC 60228 cl. 6 Ⴠ Polyolefin core insulation Ⴠ Colour coded to DIN 47100 Ⴠ Cores stranded in pairs, pairs stranded torsion-free in layers with optimal lay-length Ⴠ Core wrapping between the layers of stranding Ⴠ Braided screen of tinned Cu wires, coverage approx. 85 Ⴠ Core wrapping with fleece Ⴠ Full polyurethane outer sheath TMPU acc. to DIN VDE 0281 Part 10, Annex A and acc. to UL std. 1581 Tab. 50227 80 °C Ⴠ Sheath colour grey (RAL 7001) Ⴠ with meter marking, change-over in 2011 Ⴠ Flame retardant according to VDE 0482-332-1-2, DIN EN 60332-1-2/ IEC 60332-1 (equivalent DIN VDE 0472 part 804 test method B) Ⴠ Oil resistance according to IEC 60092-350 Ⴠ Halogen free Ⴠ Weather, ozone and UV-resistant Ⴠ Chemical resistance to solvents, acids, alkalis and hydraulic fluids Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Advantages Ⴠ Very high resistance to mechanical stresses Ⴠ Very good alternating bending strength Ⴠ High tear, abrasion and impact resistance, even at low temperatures Application Stranded in pairs, these fully-screened special drag chain cables can also be used where external, high-frequency interference influences pulse transfer. They are used for permanently flexible stresses in machine and tool building, in robot technology, on constantly moving machine components and for extended use in multi-shift operations. Developed to state-of-the-art technology, these highly-flexible data cable, with a cut resistant and low-adhesion PUR outer sheath guaranteeing optimal service life and extremely good cost efficiency. This two-approvals single-core cable is preferred for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. Guaranteed extended use in multi-shift operations with extremely high bending stresses. EMC = Electromagnetic compatibility To optimise the EMC characteristics we recommend a large area of contact of the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. No.pairs x no.cores x cross-sec. mm² 49830 1 x 2 x 0,25 49831 2 x 2 x 0,25 49832 3 x 2 x 0,25 49833 4 x 2 x 0,25 49834 5 x 2 x 0,25 49835 6 x 2 x 0,25 49836 8 x 2 x 0,25 49837 10 x 2 x 0,25 49838 14 x 2 x 0,25 49839 1 x 2 x 0,34 49840 2 x 2 x 0,34 49841 3 x 2 x 0,34 49842 4 x 2 x 0,34 49843 5 x 2 x 0,34 49844 6 x 2 x 0,34 49845 8 x 2 x 0,34 49846 10 x 2 x 0,34 49847 14 x 2 x 0,34 49848 1 x 2 x 0,5 49849 2 x 2 x 0,5 49850 3 x 2 x 0,5 49851 4 x 2 x 0,5 49852 5 x 2 x 0,5 AWG-No. 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 20 20 20 20 20 Outer Ø Cop. approx. mm weight kg/km 4,8 6,7 7,1 7,6 8,3 9,0 10,5 11,9 12,7 5,1 7,2 7,6 8,3 9,0 9,9 11,9 13,9 14,1 5,8 8,4 9,0 10,0 11,0 14,0 32,0 38,4 43,2 51,5 71,8 74,4 90,0 111,2 20,0 41,0 52,2 59,1 67,0 86,4 107,5 131,0 150,0 22,5 53,0 72,8 75,6 85,7 Weight approx. kg/km 26,0 61,0 70,0 82,0 99,0 126,0 147,0 179,0 210,0 35,0 80,0 100,0 118,0 134,0 162,0 214,0 270,0 304,0 47,0 100,0 131,0 149,0 169,0 Dimensions and specifications may be changed without prior notice. (RN05) Part no. No.pairs x no.cores x cross-sec. mm² 49853 6 x 2 x 0,5 49854 8 x 2 x 0,5 49855 10 x 2 x 0,5 49856 14 x 2 x 0,5 49857 1 x 2 x 0,75 49858 2 x 2 x 0,75 49859 3 x 2 x 0,75 49860 4 x 2 x 0,75 49861 5 x 2 x 0,75 49862 6 x 2 x 0,75 49863 8 x 2 x 0,75 49864 10 x 2 x 0,75 49865 14 x 2 x 0,75 49866 1x2x1 49867 2x2x1 49868 3x2x1 49869 4x2x1 49870 5x2x1 AWG-No. 20 20 20 20 19 19 19 19 19 19 19 19 19 18 18 18 18 18 Outer Ø Cop. approx. mm weight kg/km 11,8 14,2 16,5 16,9 6,2 9,2 9,8 11,2 12,2 13,2 15,6 18,4 18,9 6,7 10,0 10,8 11,7 13,2 103,0 148,4 180,0 218,3 35,2 61,4 87,1 95,2 115,0 137,1 184,4 259,8 318,4 42,0 73,0 93,6 117,8 139,0 Weight approx. kg/km 181,0 274,0 332,0 390,0 56,0 102,0 144,0 160,0 193,0 216,0 327,0 451,0 521,0 64,0 120,0 160,0 184,0 217,0 Prices on request. 127 NFPA 79 Edition 2012 – Challenges and solutions The first edition of the Electrical Code (NEC), also referred to as NFPA 70, was published in 1897. The NEC is the only code for electrical installations that enjoys national recognition in the USA. It addresses the causes of electricity-induced fire. The code is updated every three years, that means in 2011 appeared the edition of 2012. In Article 670 “Industrial Machinery“ the NEC refers to the NFPA 79 (Electrical Standard for Industrial Machinery). This standard specifies the safety requirements for electrical equipment of industrial machinery or industrial manufacturing systems. Manufacturers and operators of plant and machinery have to comply with this and other standards in order to fulfil their product liability and satisfy insurance requirements. Machines commissioned in the USA are always subject to approval, which can be obtained in two different ways. One is through a testing institute accredited in the USA, alternatively the machine concerned is subjected to an acceptance procedure in Germany, for example. The final decision on whether a machine is to be commissioned is always taken by a local inspector, who does not necessarily have to be an expert in electrical systems. If the inspector is in any doubt as to whether the machine complies with the relevant US standards, he may order a temporary stoppage. The NFPA 79: 2007 allowed for the use of AWM wires in chapter 12.2.7.3 „When part of a listed assembly suitable for the intended application, type AWM shall be permissible“. However, there are applications for which there had up to now not been any NFPA 79-relevant wires. This applies to wires used for power track chains or wires with special-purpose bodies. There were objections and protests from the industry in this regard. The NFPA responded accordingly and appointed an expert commission. As a result, the NFPA 79: Edition 2012 once again allows for the use of AWM wires under certain conditions. As before, usage is not unrestricted. Rather, responsibility for their usage now lies with the manufacturer or builder of the system. Article 12.2.7.of Edition 2007 was deleted entirely. The new article 12.9 summarizes all recommendations. The complete original text: 12.9 12.9.1 Special Cables and Conductors Other listed cables and conductors shall be permitted where identified as suitable for the identified use. 12.9.2 Appliance Wiring Material (AWM) shall be permitted under 12.9.2.1 through 12.9.2.3 12.9.2.1 Where part of an assembly that has been identified for intended use 12.9.2.2 Where specified for use with approved equipment and used in accordance with the equipment manufacturers instructions. 12.9.2.3 Where its construction meets all applicable requirements of sections 12.2 – 12.6 with modifications as folIows: (1) Stranded conductors with wire sizes smaller than those listed in 12.2.2 shall have a minimum of 7 strands. (2) Conductor insulation and cable jacket materials not specified in 12.3.1 have flame resistant properties in compliance with applicable standards for intended use such as FT2 (horizontal wire) flame test or VW-1 (Vertical Wire) flame test in ANSI/UL 1581-2001, Reference Standard for Electrical Wires, Cables and Flexible Cords. (3) Minimum insulation thickness for single conductor AWM shall be as specified in 12.3.2. Minimum insulation thickness for conductors that are part of a multi conductor jacketed AWM cable shall be as specified by the AWM Style number and by the marked voltage rating of the cable. (4) AWM shall be marked in accordance with 12.4.1, 12.4.3 and 12.4.4. The legend shall include manufacturer‘s name or trademark, AWM style number, voltage rating (unless marking is prohibited by 12.4.2), wire gauge(s), temperature rating and flame resistance. Additional markings for properties such as oil, water, UV and chemical resistance identifiers shall be permitted where in compliance with applicable standards for intended use. Where markings alone are insufficient to identify for the intended application, suitable information shall be included with the technical machine documentation. Summary UÊPlant and machinery with certification (e.g. from UL) can continue to be repaired, modified or upgraded in accordance with existing rules. UÊNewly certified plant and machinery can continue to be constructed in accordance with existing rules. The certification is recognised. UÊ In certain sectors, new plant and machinery without certification may need to satisfy tougher requirements for certain cables (e.g. UL Listing). In this case, consultation is required with the certifying body concerned. HELUKABEL recommends in many cases still the use of UL-listed cables. The following pages present a broad range of cables that already meet the requirements of the 2007 Edition of NFPA 79. If you have any further questions, please contact our cable experts on +49 (0)7150 9209 -0. 128 NFPA 79 Edition 2012 – Challenges and solutions Flexible Control Cables TRAYCONTROL 500 & TRAYCONTROL 500-C Flexible, extremely oil-resistant control cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page 138 and 140 TRAYCONTROL 600 & TRAYCONTROL 600-C Flexible, oil-resistant TRAY CABLE for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I CSA: CIC-TC FT4, AWM I/II A/B FT4 See page 145 and 147 THHN/THWM Flexible jumper wire UL: MTW, THHN, THWN, GASOLINE, OIL RES II, AWM W-51554 See page 109 Servo and Motor Cables TOPFLEX® 600 VFD Flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page 152 TOPFLEX® 650 VFD JZ 604 TC & JZ 604-FCY/YCY TC Flexible, oil-resistant TRAY CABLE for open installation (ER) UL: TC-ER See page 142 and 144 Hochflexible Steuerleitungen MULTIFLEX 600 & MULTIFLEX 600-C Highly-flexible, extremely oil-resistant cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, DP-1, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page 150 and 151 Data Cables TRAYCONTROL 300 & TRAYCONTROL 300-C Flexible, extremely oil-resistant data and control cables for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CIC-TC FT4, CMG See page 130 and 132 TRAYCONTROL 300 TP & TRAYCONTROL 300-C TP Flexible, extremely oil-resistant data and control cables for open installation (ER)* UL: PLTC-ER, ITC-ER, CM, OIL RES I & II; CSA: CIC-TC FT4, CMG See page 134 and 136 Single Conductors FIVENORM The jumper wire that meets five different standards HAR: H05 V2-K/H07 V2-K; UL: MTW, AWM Style 10269; CSA: TEW bzw. AWM I/A/B See page 106 Flexible, extremely oil-resistant motor connection cables with control pair for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See page 153 TOPSERV® 600 VFD Highly-flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See Cables & Wires page N 139 TOPSERV® 650 VFD Highly-flexible, extremely oil-resistant motor connection cables for open installation (ER) UL: TC-ER, PLTC-ER, ITC-ER, MTW, WTTC 1000V, OIL RES I & II CSA: CIC-TC FT4, AWM I/II A/B FT4 See Cables & Wires page N 140 HELUKAT® Copper Data Cables HELUKAT® 155 UTP 4x2xAWG24/1 UL CMX 444 HELUKAT® 200 FTP FLEX 4x2xAWG26/7 UL CMX 444 HELUKAT® 300 UTP 4x2xAWG24/1 UL CMX 444 HELUKAT® 300 U-STP 4x2xAWG26/7 UL CMX 444 See Cables & Wires page R 51 et seq. Bus Cables PROFInet Typ A UL CMG or PLTC, CSA FT4 PROFInet Typ B UL CMG or PLTC PROFInet Typ B SHIPLINE UL CMG or PLTC, CSA FT4 PROFInet Typ C UL CMG Profibus L2 Torsion UL CMX Profibus L2 Festoon UL CMX, CSA FT4 Profibus SK inside UL CMG, CSA FT4 Profibus SK FRNC UL CM Profibus SK drag chain UL CMX DeviceNet™PVC small UL CMG FT4 DeviceNet™PVC thick UL CMG FT4 See Cables & Wires Chapter R * AWG 22 - AWG 16 129 TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Flexible PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage2000 V Ⴠ Minimum bending radius Flexing 4x cable ø Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 16 with transparent nylon skin) Core identification according to international colour code Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL(AWG 22 - AWG 16): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 28): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B Note Advantages Ⴠ highly-flexible easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirements Application HELUKABEL® TRAYCONTROL 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Part no. 62625 62626 62627 62628 62629 62630 62631 62632 62633 62634 62635 62636 62637 62638 62639 62640 62641 62642 62643 62644 62645 62646 62647 62648 62649 62650 62651 62652 62653 62654 No.cores x cross-sec. mm² 2 x 0,08 3 x 0,08 4 x 0,08 6 x 0,08 8 x 0,08 10 x 0,08 15 x 0,08 20 x 0,08 25 x 0,08 30 x 0,08 40 x 0,08 50 x 0,08 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 8 x 0,14 10 x 0,14 15 x 0,14 20 x 0,14 25 x 0,14 30 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 6 x 0,25 8 x 0,25 10 x 0,25 Prices on request. 130 AWG-No. Outer Ø approx. mm 28 3,7 28 4,0 28 4,2 28 4,7 28 5,0 28 5,6 28 6,2 28 6,8 28 7,8 28 8,2 28 8,9 28 9,9 26 4,0 26 4,1 26 4,3 26 5,0 26 5,3 26 6,0 26 6,6 26 7,5 26 8,3 26 8,6 26 9,4 26 10,6 24 4,2 24 4,4 24 4,7 24 5,4 24 5,7 24 6,4 Cop. weight kg/km 1,6 2,0 3,0 5,0 6,0 8,0 12,0 15,0 19,0 23,0 31,0 38,0 3,0 4,0 5,0 8,0 11,0 13,0 20,0 27,0 34,0 40,0 54,0 67,0 5,0 7,0 10,0 14,0 19,0 24,0 Weight approx. kg/km 12,0 18,0 21,0 27,0 30,0 30,0 43,0 54,0 63,0 73,0 89,0 109,0 18,0 21,0 24,0 30,0 34,0 42,0 52,0 67,0 80,0 92,0 116,0 145,0 19,0 22,0 27,0 33,0 42,0 49,0 Part no. 62655 62656 62657 62658 62659 62660 62661 62662 62663 62664 62665 62666 62667 62668 62669 62670 62671 62672 62673 62674 62675 62676 62677 62678 62679 62680 62681 62682 62683 62684 No.cores x cross-sec. mm² 15 x 0,25 20 x 0,25 25 x 0,25 30 x 0,25 40 x 0,25 50 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 8 x 0,34 10 x 0,34 15 x 0,34 20 x 0,34 25 x 0,34 30 x 0,34 40 x 0,34 50 x 0,34 2 x 0,75 3 x 0,75 4 x 0,75 6 x 0,75 8 x 0,75 10 x 0,75 15 x 0,75 20 x 0,75 25 x 0,75 30 x 0,75 40 x 0,75 50 x 0,75 AWG-No. Outer Ø approx. mm 24 7,2 24 8,2 24 9,1 24 9,4 24 11,0 24 12,2 22 4,6 22 4,8 22 5,1 22 5,8 22 6,2 22 7,3 22 8,3 22 9,1 22 10,5 22 10,9 22 12,1 22 13,5 20 5,7 20 6,0 20 6,5 20 7,8 20 8,4 20 9,6 20 11,4 20 12,7 20 14,1 20 14,7 20 16,9 20 18,9 Cop. weight kg/km 36,0 48,0 60,0 72,0 96,0 120,0 7,0 10,0 13,0 20,0 26,0 33,0 49,0 65,0 82,0 98,0 131,0 163,0 14,0 22,0 29,0 43,0 58,0 72,0 108,0 144,0 180,0 216,0 288,0 360,0 Weight approx. kg/km 69,0 86,0 103,0 131,0 173,0 219,0 22,0 28,0 32,0 46,0 54,0 66,0 90,0 115,0 141,0 176,0 234,0 293,0 57,0 60,0 73,0 97,0 133,0 143,0 177,0 261,0 353,0 419,0 562,0 699,0 Continuation Ⴇ TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2007 Part no. 62685 62686 62687 62688 62700 62689 62702 62690 62691 62692 62693 62694 No.cores x cross-sec. mm² 2x1 3x1 4x1 6x1 6x1 8x1 8x1 10 x 1 15 x 1 20 x 1 25 x 1 30 x 1 AWG-No. Outer Ø approx. mm 18 6,2 18 6,5 18 7,3 18 8,5 16 9,3 18 9,1 16 10,6 18 11,1 18 12,6 18 13,9 18 16,6 18 16,7 Cop. weight kg/km 19,0 29,0 38,0 58,0 86,0 77,0 115,0 96,0 144,0 192,0 240,0 288,0 Weight approx. kg/km 61,0 64,0 77,0 101,0 162,0 142,0 243,0 195,0 247,0 328,0 407,0 539,0 Part no. 62695 62696 62697 62698 62699 62703 62704 62705 62706 62707 62708 62709 No.cores x cross-sec. mm² 40 x 1 50 x 1 2 x 1,5 3 x 1,5 4 x 1,5 10 x 1,5 15 x 1,5 20 x 1,5 25 x 1,5 30 x 1,5 40 x 1,5 50 x 1,5 AWG-No. Outer Ø approx. mm 18 18,5 18 20,8 16 6,7 16 7,4 16 8,0 16 12,2 16 13,9 16 15,3 16 17,7 16 18,4 16 20,5 16 23,1 Cop. weight kg/km 384,0 480,0 28,0 43,0 58,0 144,0 216,0 288,0 360,0 432,0 576,0 720,0 Dimensions and specifications may be changed without prior notice. (RN02) Weight approx. kg/km 717,0 894,0 83,0 91,0 109,0 267,0 364,0 493,0 608,0 729,0 967,0 1214,0 Prices on request. Colour codes TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22) Conductor Colour Conductor Colour Conductor Colour 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 black brown red orange yellow green blue violet grey white white/black white/brown white/red white/orange white/yellow white/green white/blue 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 white/violet white/grey white/black/brown white/black/red white/black/orange white/black/yellow white/black/green white/black/blue white/black/violet white/black/grey white/brown/red white/brown/orange white/brown/yellow white/brown/green white/brown/blue white/brown/violet white/brown/grey 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 white/red/orange white/red/yellow white/red/green white/red/blue white/red/violet white/red/grey white/orange/yellow white/orange/green white/orange/blue white/orange/violet white/orange/grey white/yellow/green white/yellow/blue white/yellow/violet white/yellow/grey white/green/blue TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 20-16) Conductor Colour Conductor Colour Conductor Colour 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 black red white green orange blue brown yellow violet grey pink light brown red/green red/yellow red/black white/black white/red 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 white/green white/yellow white/blue white/brown white/orange white/grey white/violet white/black/red white/black/green white/black/yellow white/black/blue white/black/brown white/black/orange white/black/grey white/black/violet white/black/black white/red/black 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 white/red/red white/red/green white/red/blue white/red/brown white/red/violet white/green/black white/green/red white/green/green white/green/blue white/green/brown white/green/violet white/blue/black white/blue/red white/blue/green white/blue/blue white/blue/brown 131 TRAYCONTROL 300-C flexible, oil-resistant, screened, EMC-preferred type, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Flexible screened PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 16 with transparent nylon skin) Ⴠ Core identification according to international colour code Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ 1. Screening with special aluminium foil Ⴠ 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL (AWG 22 - AWG 16): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 28): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B Note Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement Application HELUKABEL® TRAYCONTROL 300 is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage) guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Part no. 62710 62711 62712 62713 62714 62715 62716 62717 62718 62719 62720 62721 62722 62723 62724 62725 62726 62727 62728 62729 62730 62731 62732 62733 62734 62735 62736 62737 No.cores x cross-sec. mm² 2 x 0,08 3 x 0,08 4 x 0,08 6 x 0,08 8 x 0,08 10 x 0,08 15 x 0,08 20 x 0,08 25 x 0,08 30 x 0,08 40 x 0,08 50 x 0,08 2 x 0,14 3 x 0,14 4 x 0,14 6 x 0,14 8 x 0,14 10 x 0,14 15 x 0,14 20 x 0,14 25 x 0,14 30 x 0,14 40 x 0,14 50 x 0,14 2 x 0,25 3 x 0,25 4 x 0,25 6 x 0,25 Prices on request. 132 AWG-No. Outer Ø approx. mm 28 4,4 28 4,6 28 4,9 28 5,4 28 5,7 28 6,3 28 6,9 28 7,5 28 8,5 28 8,8 28 9,6 28 11,3 26 4,6 26 4,8 26 5,0 26 5,6 26 5,9 26 6,6 26 7,3 26 8,1 26 9,0 26 9,3 26 10,2 26 11,9 24 4,9 24 5,1 24 5,3 24 6,0 Cop. weight kg/km 6,0 7,0 9,0 12,0 15,0 18,0 24,0 30,0 37,0 43,0 54,0 67,0 9,0 10,0 12,0 16,0 19,0 24,0 31,0 40,0 49,0 57,0 72,0 88,0 15,0 16,0 19,0 27,0 Weight approx. kg/km 16,0 22,0 27,0 34,0 37,0 43,0 52,0 67,0 79,0 88,0 112,0 131,0 24,0 27,0 31,0 39,0 43,0 51,0 66,0 79,0 92,0 110,0 136,0 165,0 30,0 33,0 37,0 48,0 Part no. 62738 62739 62740 62741 62742 62743 62744 62745 62746 62747 62748 62749 62750 62751 62752 62753 62754 62755 62756 62757 62758 62759 62760 62761 62762 62763 62764 62765 No.cores x cross-sec. mm² 8 x 0,25 10 x 0,25 15 x 0,25 20 x 0,25 25 x 0,25 30 x 0,25 40 x 0,25 50 x 0,25 2 x 0,34 3 x 0,34 4 x 0,34 6 x 0,34 8 x 0,34 10 x 0,34 15 x 0,34 20 x 0,34 25 x 0,34 30 x 0,34 40 x 0,34 50 x 0,34 2 x 0,75 3 x 0,75 4 x 0,75 6 x 0,75 8 x 0,75 10 x 0,75 15 x 0,75 20 x 0,75 AWG-No. Outer Ø approx. mm 24 6,3 24 7,1 24 8,2 24 8,9 24 9,8 24 10,1 24 11,2 24 13,0 22 5,3 22 5,5 22 5,8 22 6,5 22 6,9 22 8,1 22 9,0 22 9,7 22 11,4 22 11,8 22 12,9 22 14,3 20 6,4 20 6,7 20 7,2 20 8,6 20 9,1 20 10,4 20 12,3 20 13,6 Cop. weight kg/km 31,0 39,0 51,0 64,0 77,0 92,0 118,0 148,0 19,0 22,0 27,0 34,0 45,0 69,0 77,0 92,0 121,0 139,0 177,0 215,0 28,0 34,0 40,0 54,0 70,0 83,0 119,0 130,0 Weight approx. kg/km 57,0 67,0 85,0 106,0 128,0 155,0 206,0 249,0 34,0 40,0 46,0 60,0 72,0 85,0 115,0 140,0 176,0 210,0 273,0 331,0 73,0 77,0 91,0 118,0 158,0 173,0 218,0 298,0 Continuation Ⴇ TRAYCONTROL 300-C flexible, oil-resistant, screened, EMC-preferred type, NFPA 79 Edition 2007 Part no. 62766 62767 62768 62769 62770 62771 62772 62773 62774 62775 62776 62777 62778 62779 No.cores x cross-sec. mm² 25 x 0,75 30 x 0,75 40 x 0,75 50 x 0,75 2x1 3x1 4x1 6x1 8x1 10 x 1 15 x 1 20 x 1 25 x 1 30 x 1 AWG-No. Outer Ø approx. mm 20 15,0 20 15,5 20 17,7 20 19,7 18 6,9 18 7,2 18 8,0 18 9,2 18 9,8 18 12,0 18 13,5 18 14,7 18 16,9 18 17,6 Cop. weight kg/km 186,0 224,0 288,0 337,0 37,0 49,0 58,0 82,0 100,0 124,0 180,0 234,0 277,0 323,0 Weight approx. kg/km 401,0 477,0 623,0 752,0 80,0 86,0 101,0 130,0 168,0 226,0 295,0 386,0 462,0 590,0 Part no. 62780 62781 62782 62783 62784 62785 62786 62787 62788 62789 62790 62791 62792 62793 No.cores x cross-sec. mm² 40 x 1 50 x 1 2 x 1,5 3 x 1,5 4 x 1,5 6 x 1,5 8 x 1,5 10 x 1,5 15 x 1,5 20 x 1,5 25 x 1,5 30 x 1,5 40 x 1,5 50 x 1,5 AWG-No. Outer Ø approx. mm 18 19,4 18 21,6 16 7,4 16 8,1 16 8,7 16 10,0 16 11,2 16 13,1 16 14,7 16 16,2 16 18,6 16 19,3 16 21,5 16 24,3 Cop. weight kg/km 416,0 508,0 51,0 63,0 76,0 104,0 134,0 168,0 234,0 301,0 367,0 428,0 550,0 669,0 Dimensions and specifications may be changed without prior notice. (RN02) Weight approx. kg/km 773,0 958,0 110,0 116,0 139,0 195,0 283,0 316,0 410,0 551,0 675,0 794,0 1033,0 1274,0 Prices on request. Colour codes TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 28-22) Conductor Colour Conductor Colour Conductor Colour 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 black brown red orange yellow green blue violet grey white white/black white/brown white/red white/orange white/yellow white/green white/blue 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 white/violet white/grey white/black/brown white/black/red white/black/orange white/black/yellow white/black/green white/black/blue white/black/violet white/black/grey white/brown/red white/brown/orange white/brown/yellow white/brown/green white/brown/blue white/brown/violet white/brown/grey 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 white/red/orange white/red/yellow white/red/green white/red/blue white/red/violet white/red/grey white/orange/yellow white/orange/green white/orange/blue white/orange/violet white/orange/grey white/yellow/green white/yellow/blue white/yellow/violet white/yellow/grey white/green/blue TRAYCONTROL 300 / TRAYCONTROL 300-C (AWG 20-16) Conductor Colour Conductor Colour Conductor Colour 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 black red white green orange blue brown yellow violet grey pink light brown red/green red/yellow red/black white/black white/red 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 white/green white/yellow white/blue white/brown white/orange white/grey white/violet white/black/red white/black/green white/black/yellow white/black/blue white/black/brown white/black/orange white/black/grey white/black/violet white/black/black white/red/black 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 white/red/red white/red/green white/red/blue white/red/brown white/red/violet white/green/black white/green/red white/green/green white/green/blue white/green/brown white/green/violet white/blue/black white/blue/red white/blue/green white/blue/blue white/blue/brown 133 TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Flexible PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 18 with transparent nylon skin) Ⴠ Pair identification according to international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, Type CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 26): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B Note Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement Application HELUKABEL® TRAYCONTROL 300 TP is a stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Part no. No.pairs x no.cores x cross-sec. mm² 62794 1 x 2 x 0,14 62795 2 x 2 x 0,14 62796 3 x 2 x 0,14 62797 4 x 2 x 0,14 62798 5 x 2 x 0,14 62799 6 x 2 x 0,14 62800 7 x 2 x 0,14 61928 8 x 2 x 0,14 61929 10 x 2 x 0,14 61930 12 x 2 x 0,14 61931 14 x 2 x 0,14 61932 15 x 2 x 0,14 61933 16 x 2 x 0,14 61934 18 x 2 x 0,14 61935 20 x 2 x 0,14 61936 22 x 2 x 0,14 61937 24 x 2 x 0,14 61938 25 x 2 x 0,14 61939 1 x 2 x 0,25 61940 2 x 2 x 0,25 61941 3 x 2 x 0,25 61942 4 x 2 x 0,25 61943 5 x 2 x 0,25 61944 6 x 2 x 0,25 61945 7 x 2 x 0,25 61946 8 x 2 x 0,25 61947 10 x 2 x 0,25 61948 12 x 2 x 0,25 61949 14 x 2 x 0,25 61950 15 x 2 x 0,25 Prices on request. 134 AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 26 24 24 Outer Ø Cop. approx. mm weight kg/km 3,6 5,1 5,3 5,8 6,2 6,8 6,9 7,3 7,4 9,1 9,8 10,6 10,7 11,1 11,9 12,4 13,1 13,4 3,9 5,9 6,2 6,5 7,2 8,1 8,2 8,9 10,5 11,0 11,6 12,0 3,0 5,0 8,0 11,0 14,0 16,0 19,0 22,0 27,0 33,0 38,0 41,0 43,0 49,0 54,0 59,0 65,0 67,0 5,0 10,0 15,0 20,0 25,0 29,0 34,0 39,0 49,0 59,0 69,0 74,0 Weight approx. kg/km 20,0 24,0 30,0 38,0 44,0 51,0 57,0 64,0 76,0 93,0 103,0 109,0 112,0 119,0 130,0 150,0 169,0 178,0 32,0 36,0 48,0 56,0 71,0 80,0 89,0 98,0 111,0 135,0 160,0 171,0 Part no. No.pairs x no.cores x cross-sec. mm² 61951 16 x 2 x 0,25 61952 18 x 2 x 0,25 61953 20 x 2 x 0,25 61954 22 x 2 x 0,25 61955 24 x 2 x 0,25 61956 25 x 2 x 0,25 61957 1 x 2 x 0,34 61958 2 x 2 x 0,34 61959 3 x 2 x 0,34 61960 4 x 2 x 0,34 61961 5 x 2 x 0,34 61962 6 x 2 x 0,34 61963 7 x 2 x 0,34 61964 8 x 2 x 0,34 61965 10 x 2 x 0,34 61966 12 x 2 x 0,34 61967 14 x 2 x 0,34 61968 15 x 2 x 0,34 61969 16 x 2 x 0,34 61970 18 x 2 x 0,34 61971 20 x 2 x 0,34 61972 22 x 2 x 0,34 61973 24 x 2 x 0,34 61974 25 x 2 x 0,34 61975 1 x 2 x 0,75 61976 2 x 2 x 0,75 61977 3 x 2 x 0,75 61978 4 x 2 x 0,75 61979 5 x 2 x 0,75 61980 6 x 2 x 0,75 AWG-No. 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 20 20 20 Outer Ø Cop. approx. mm weight kg/km 12,1 13,5 14,4 15,3 16,1 16,7 4,2 6,4 6,8 79,0 8,2 8,9 9,0 9,9 11,7 12,4 13,0 13,2 13,3 14,2 15,1 15,8 17,0 17,5 5,2 8,8 9,3 10,2 11,3 12,5 79,0 89,0 98,0 109,0 118,0 124,0 7,0 13,0 20,0 7,6 33,0 39,0 46,0 52,0 65,0 78,0 92,0 98,0 105,0 118,0 131,0 144,0 157,0 163,0 11,0 22,0 32,0 43,0 54,0 65,0 Weight approx. kg/km 185,0 209,0 230,0 248,0 279,0 292,0 38,0 44,0 60,0 26,0 92,0 119,0 128,0 139,0 171,0 194,0 222,0 231,0 240,0 264,0 291,0 300,0 359,0 381,0 60,0 80,0 94,0 104,0 130,0 151,0 Continuation Ⴇ TRAYCONTROL 300 TP stranded pair, flexible, oil-resistant, NFPA 79 Edition 2007 Part no. No.pairs x no.cores x cross-sec. mm² 61981 7 x 2 x 0,75 61982 8 x 2 x 0,75 61983 10 x 2 x 0,75 61984 12 x 2 x 0,75 61985 14 x 2 x 0,75 61986 15 x 2 x 0,75 61987 16 x 2 x 0,75 61988 18 x 2 x 0,75 61989 20 x 2 x 0,75 AWG-No. 20 20 20 20 20 20 20 20 20 Outer Ø Cop. approx. mm weight kg/km 12,6 15,9 16,4 17,2 18,1 18,5 18,6 19,9 21,1 Weight approx. kg/km 75,0 86,0 108,0 129,0 151,0 161,0 172,0 194,0 215,0 Part no. No.pairs x no.cores x cross-sec. mm² 61990 22 x 2 x 0,75 61991 24 x 2 x 0,75 61992 25 x 2 x 0,75 61993 1x2x1 61994 1x2x1 61995 3x2x1 61996 6x2x1 61997 9x2x1 61998 15 x 2 x 1 174,0 262,0 298,0 302,0 327,0 370,0 402,0 480,0 551,0 AWG-No. 20 20 20 18 18 18 18 18 18 Outer Ø Cop. approx. mm weight kg/km 21,8 23,5 24,3 5,6 9,6 10,6 13,7 16,4 20,4 237,0 258,0 269,0 18,0 36,0 54,0 107,0 162,0 271,0 Dimensions and specifications may be changed without prior notice. (RN02) Weight approx. kg/km 621,0 703,0 721,0 61,0 77,0 103,0 216,0 328,0 542,0 Prices on request. Colour codes TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22) Stranded pair Pair No. Core 1 2 3 4 5 6 7 8 9 a b a b a b a b a b a b a b a b a b Colour black red black white black green black blue black brown black yellow black orange red green red white Stranded pair Pair No. Core 10 11 12 13 14 15 16 17 18 a b a b a b a b a b a b a b a b a b Colour red blue red yellow red brown red orange green blue green white green brown green orange green yellow Stranded pair Pair No. Core 19 20 21 22 23 24 25 a b a b a b a b a b a b a b Colour white blue white brown white orange white yellow blue brown blue orange blue yellow TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18) Stranded pair Pair No. Core 1 2 3 4 5 6 7 8 9 a b a b a b a b a b a b a b a b a b Colour white black white brown white red white orange white yellow white green white blue white violet white grey Stranded pair Pair No. Core 10 11 12 13 14 15 16 17 18 a b a b a b a b a b a b a b a b a b Colour black brown black red black orange black yellow black green black blue black violet black grey brown red Stranded pair Pair No. Core 19 20 21 22 23 24 25 a b a b a b a b a b a b a b Colour brown orange brown yellow brown green brown blue brown violet brown grey red orange 135 TRAYCONTROL 300-C TP stranded pair, flexible, screened, oil-resistant, EMC-preferred type, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Flexible screened PVC data and control cable Ⴠ Temperature range -25 °C to +105 °C Ⴠ Nominal voltage 300 V Ⴠ Test voltage 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation (AWG 22 - AWG 18 with transparent nylon skin) Ⴠ Pair identification according to international colour code Ⴠ Cores stranded in pairs with optimal lay-length Ⴠ Pairs stranded in layers with optimal lay-length Ⴠ 1. Screening with special aluminium foil 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER, CM, NFPA 79 2007, OIL RES I & II, Class I Div. 2, NEC Art. 501, 725, 760 & 800, AWM 2464 UL (AWG 24 - AWG 26): CM, AWM 2464, rated OIL RES I & II, NEC Art. 725, 760 & 800, NFPA 79 2007 CSA: CSA CMG FT4, AWM I/II A/B Note Advantages Ⴠ Highly-flexible, easy to install Ⴠ Oil-resistant to OIL RES I & II Available on request Ⴠ PUR or TPE outer sheath Ⴠ Sheath colour to suit customer requirement Application HELUKABEL® TRAYCONTROL 300 is a screened, stranded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage) guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Part no. No.pairs x no.cores x cross-sec. mm² 61999 1 x 2 x 0,14 59760 2 x 2 x 0,14 59761 3 x 2 x 0,14 59762 4 x 2 x 0,14 59763 5 x 2 x 0,14 59764 6 x 2 x 0,14 59765 7 x 2 x 0,14 59766 8 x 2 x 0,14 59767 10 x 2 x 0,14 59768 12 x 2 x 0,14 59769 14 x 2 x 0,14 59770 15 x 2 x 0,14 59771 16 x 2 x 0,14 59772 18 x 2 x 0,14 59773 20 x 2 x 0,14 59774 22 x 2 x 0,14 59775 24 x 2 x 0,14 59776 25 x 2 x 0,14 59777 1 x 2 x 0,25 59778 2 x 2 x 0,25 59779 3 x 2 x 0,25 59780 4 x 2 x 0,25 59781 5 x 2 x 0,25 59782 6 x 2 x 0,25 59783 7 x 2 x 0,25 59784 8 x 2 x 0,25 Prices on request. 136 AWG-No. 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 26 24 24 24 24 Outer Ø Cop. approx. mm weight kg/km 4,0 5,6 5,8 6,3 6,7 7,3 7,4 7,8 9,1 9,8 10,5 11,1 11,2 11,8 12,4 13,1 13,6 15,1 4,6 6,6 6,9 7,5 8,0 8,8 8,9 9,7 16,0 20,0 24,0 27,0 31,0 50,0 52,0 54,0 60,0 67,0 75,0 77,0 80,0 84,0 98,0 104,0 112,0 114,0 16,0 27,0 32,0 37,0 55,0 66,0 60,0 74,0 Weight approx. kg/km 32,0 39,0 47,0 55,0 68,0 86,0 92,0 97,0 111,0 141,0 150,0 154,0 155,0 170,0 183,0 207,0 228,0 239,0 46,0 53,0 65,0 79,0 98,0 114,0 121,0 129,0 Part no. No.pairs x no.cores x cross-sec. mm² 59785 10 x 2 x 0,25 59786 12 x 2 x 0,25 59787 14 x 2 x 0,25 59788 15 x 2 x 0,25 59789 16 x 2 x 0,25 59790 18 x 2 x 0,25 59791 20 x 2 x 0,25 59792 22 x 2 x 0,25 59793 24 x 2 x 0,25 59794 25 x 2 x 0,25 59795 1 x 2 x 0,34 59796 2 x 2 x 0,34 59797 3 x 2 x 0,34 59798 4 x 2 x 0,34 59799 5 x 2 x 0,34 59800 6 x 2 x 0,34 59801 7 x 2 x 0,34 59802 8 x 2 x 0,34 59803 10 x 2 x 0,34 59804 12 x 2 x 0,34 59805 14 x 2 x 0,34 59806 15 x 2 x 0,34 59807 16 x 2 x 0,34 59808 18 x 2 x 0,34 59809 20 x 2 x 0,34 59810 22 x 2 x 0,34 AWG-No. 24 24 24 24 24 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 Outer Ø Cop. approx. mm weight kg/km 11,4 11,8 12,6 12,8 12,9 13,8 14,4 15,3 16,4 16,7 4,9 7,1 7,7 8,4 9,0 9,6 9,7 10,7 12,7 13,2 13,9 14,1 14,2 15,3 15,9 16,8 109,0 116,0 121,0 132,0 142,0 147,0 161,0 171,0 230,0 231,0 17,0 37,0 45,0 54,0 63,0 73,0 79,0 88,0 107,0 122,0 138,0 154,0 161,0 198,0 211,0 218,0 Weight approx. kg/km 152,0 189,0 213,0 225,0 227,0 238,0 270,0 300,0 321,0 340,0 58,0 65,0 79,0 88,0 110,0 126,0 140,0 148,0 184,0 210,0 241,0 245,0 251,0 275,0 300,0 320,0 Continuation Ⴇ TRAYCONTROL 300-C TP stranded pair, flexible, screened, oil-resistant, EMC-preferred type, NFPA 79 Edition 2007 Part no. No.pairs x no.cores x cross-sec. mm² 59811 24 x 2 x 0,34 59812 25 x 2 x 0,34 59813 1 x 2 x 0,75 59814 2 x 2 x 0,75 59815 3 x 2 x 0,75 59816 4 x 2 x 0,75 59817 5 x 2 x 0,75 59818 6 x 2 x 0,75 59819 7 x 2 x 0,75 59820 8 x 2 x 0,75 59821 10 x 2 x 0,75 59822 12 x 2 x 0,75 59823 14 x 2 x 0,75 AWG-No. 22 22 20 20 20 20 20 20 20 20 20 20 20 Outer Ø Cop. approx. mm weight kg/km 18,0 18,3 5,9 9,4 10,5 11,5 12,6 13,3 13,4 16,8 17,5 18,0 19,1 Weight approx. kg/km 230,0 239,0 26,0 56,0 72,0 92,0 107,0 122,0 132,0 144,0 180,0 202,0 221,0 Part no. No.pairs x no.cores x cross-sec. mm² 59824 15 x 2 x 0,75 59825 16 x 2 x 0,75 59826 18 x 2 x 0,75 59827 20 x 2 x 0,75 59828 22 x 2 x 0,75 59829 24 x 2 x 0,75 59830 25 x 2 x 0,75 59831 1x2x1 59832 2x2x1 59833 3x2x1 59834 6x2x1 59835 9x2x1 59836 15 x 2 x 1 371,0 402,0 70,0 89,0 102,0 119,0 140,0 162,0 198,0 272,0 307,0 318,0 342,0 AWG-No. 20 20 20 20 20 20 20 18 18 18 18 18 18 Outer Ø Cop. approx. mm weight kg/km 19,4 19,5 20,5 21,5 22,6 24,4 24,9 6,3 10,2 11,5 14,6 17,2 21,3 232,0 257,0 282,0 307,0 322,0 342,0 361,0 28,0 57,0 75,0 139,0 212,0 358,0 Dimensions and specifications may be changed without prior notice. (RN02) Weight approx. kg/km 381,0 417,0 494,0 570,0 643,0 724,0 740,0 104,0 121,0 150,0 328,0 490,0 811,0 Prices on request. Colour codes TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 26-22) Stranded pair Pair No. Core 1 2 3 4 5 6 7 8 9 a b a b a b a b a b a b a b a b a b Colour black red black white black green black blue black brown black yellow black orange red green red white Stranded pair Pair No. Core 10 11 12 13 14 15 16 17 18 a b a b a b a b a b a b a b a b a b Colour red blue red yellow red brown red orange green blue green white green brown green orange green yellow Stranded pair Pair No. Core 19 20 21 22 23 24 25 a b a b a b a b a b a b a b Colour white blue white brown white orange white yellow blue brown blue orange blue yellow TRAYCONTROL 300 TP / TRAYCONTROL 300 TP-C (AWG 20-18) Stranded pair Pair No. Core 1 2 3 4 5 6 7 8 9 a b a b a b a b a b a b a b a b a b Colour white black white brown white red white orange white yellow white green white blue white violet white grey Stranded pair Pair No. Core 10 11 12 13 14 15 16 17 18 a b a b a b a b a b a b a b a b a b Colour black brown black red black orange black yellow black green black blue black violet black grey brown red Stranded pair Pair No. Core 19 20 21 22 23 24 25 a b a b a b a b a b a b a b Colour brown orange brown yellow brown green brown blue brown violet brown grey red orange 137 TRAYCONTROL 500 flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Testvoltage 3000 V Ⴠ Minimum bending radius Flexing 4x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, fine wire stranded Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With lenght marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007, WTTC 1000V, DP-1, OIL RES I & II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4 Note Advantages Ⴠ Highly-flexible, easy to install Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Black or TPE outer sheath Application HELUKABEL® TRAYCONTROL 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 Edition 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 63079 63080 63081 63082 63083 63084 63085 63086 63087 63088 63089 63090 63091 63092 63093 63094 63095 63096 63097 63098 63099 63100 63101 63102 63103 63104 63105 63106 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 9 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 2x1 3G1 4G1 5G1 7G1 9G1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 37 G 1 41 G 1 50 G 1 61 G 1 Prices on request. 138 AWG-No. Outer Ø approx. mm 20 6,4 20 6,7 20 7,2 20 7,8 20 8,4 20 9,6 20 10,7 20 12,4 20 14,9 18 7,0 18 7,1 18 8,0 18 8,6 18 9,3 18 10,7 18 11,6 18 11,9 18 13,2 18 13,3 18 366,0 18 14,7 18 17,0 18 17,4 18 19,3 18 19,8 18 20,7 18 23,5 18 24,9 Cop. weight kg/km 10,0 14,0 19,0 24,0 34,0 43,0 58,0 86,0 120,0 19,0 29,0 38,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 14,6 182,0 240,0 259,0 326,0 355,0 394,0 480,0 586,0 Weight approx. kg/km 58,0 61,0 76,0 89,0 120,0 201,0 250,0 295,0 362,0 68,0 88,0 98,0 116,0 149,0 186,0 199,0 245,0 292,0 306,0 173,0 384,0 451,0 521,0 625,0 684,0 744,0 933,0 1095,0 Part no. 63107 63108 63109 63110 63111 63112 63113 63114 63115 63116 63117 63118 63119 63120 63121 63122 63123 63124 63125 63126 63127 63128 63129 63130 63131 63132 63133 63164 No.cores x cross-sec. mm² 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 4 G 2,5 6 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 14 G 1,5 15 G 1,5 16 G 1,5 18 G 1,5 19 G 1,5 20 G 1,5 25 G 1,5 27 G 1,5 30 G 1,5 34 G 1,5 40 G 1,5 41 G 1,5 50 G 1,5 61 G 0,5 2 x 2,5 3 G 2,5 5 G 2,5 AWG-No. Outer Ø approx. mm 16 7,7 16 8,1 16 8,8 16 9,5 14 9,8 16 10,0 16 10,3 16 10,9 16 11,9 16 12,9 16 14,2 16 14,5 16 15,2 16 15,9 16 16,4 16 16,5 16 17,0 16 18,6 16 19,0 16 19,6 16 20,5 16 22,9 16 23,4 16 25,1 16 27,2 14 8,6 14 8,9 14 10,6 Cop. weight kg/km 29,0 43,0 58,0 72,0 96,0 86,0 101,0 115,0 130,0 144,0 173,0 202,0 216,0 14,0 259,0 274,0 288,0 360,0 389,0 432,0 490,0 576,0 590,0 720,0 878,0 48,0 72,0 120,0 Weight approx. kg/km 80,0 86,0 115,0 126,0 141,0 164,0 171,0 201,0 237,0 259,0 301,0 365,0 379,0 61,0 443,0 458,0 491,0 564,0 629,0 701,0 775,0 946,0 967,0 1137,0 1345,0 100,0 112,0 152,0 Continuation Ⴇ TRAYCONTROL 500 flexible, oil-resistant, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 Part no. 63165 63166 63167 63168 63169 63170 63171 63172 63173 63174 63175 63176 63177 63178 63179 63180 63181 63182 63183 63184 63185 63186 63187 No.cores x cross-sec. mm² 6 G 2,5 7 G 2,5 9 G 2,5 10 G 2,5 12 G 2,5 16 G 2,5 18 G 2,5 19 G 2,5 25 G 2,5 2x4 3G4 4G4 5G4 6G4 7G4 9G4 12 G 4 16 G 4 19 G 4 20 G 4 25 G 4 2x6 3G6 AWG-No. Outer Ø approx. mm 14 11,2 14 11,6 14 14,3 14 15,5 14 15,9 14 17,6 14 18,4 14 18,6 14 22,2 14 9,5 14 10,6 14 11,5 14 12,6 12 14,1 12 14,6 12 16,9 12 18,9 12 19,8 12 23,1 12 24,3 12 26,3 10 11,9 10 12,6 Cop. weight kg/km 144,0 168,0 216,0 240,0 288,0 384,0 432,0 456,0 600,0 76,8 115,0 154,0 192,0 230,0 269,0 346,0 461,0 614,0 768,0 768,0 960,0 115,0 173,0 Weight approx. kg/km 205,0 216,0 312,0 378,0 434,0 550,0 616,0 634,0 817,0 132,0 177,0 201,0 274,0 315,0 353,0 476,0 613,0 783,0 918,0 961,0 1236,0 213,0 283,0 Part no. 63188 63189 63190 63191 63192 63193 63194 63195 63196 63197 63198 63199 62802 62803 62804 62805 62806 62807 62808 62809 62810 62811 62812 No.cores x cross-sec. mm² 4G6 5G6 7G6 9G6 12 G 6 19 G 6 3 G 10 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 42,3 4 G 52,9 4 G 67,3 4 G 84,4 4 G 106,7 AWG-No. Outer Ø approx. mm 10 14,7 10 16,0 10 17,4 10 20,4 10 23,9 10 27,9 8 17,0 8 19,7 8 21,7 6 19,5 6 21,9 6 24,0 4 24,3 4 27,1 4 29,3 2 27,9 2 31,4 2 34,0 1 34,8 1/0 37,9 2/0 41,3 3/0 48,6 4/0 51,2 Cop. weight kg/km 230,0 288,0 403,0 518,0 691,0 1094,0 288,0 384,0 480,0 461,0 614,0 768,0 720,0 960,0 1200,0 1008,0 1344,0 1680,0 1624,0 2031,0 2584,0 3256,0 4097,0 Weight approx. kg/km 387,0 473,0 607,0 771,0 1061,0 1528,0 420,0 662,0 784,0 701,0 908,0 1149,0 1061,0 1366,0 1631,0 1480,0 1922,0 2363,0 2397,0 2938,0 3559,0 4181,0 5747,0 Dimensions and specifications may be changed without prior notice. (RN01) Prices on request. Research and Development Our design engineers develop and test new cable and wire types up to series maturity. New products are tested for their applicability and their readiness for production in the state-of-the-art equipped test centre at our factory in Windsbach. In-process measurements and random samples secure our high quality standard. Products for continuou flex applications with a very high depth of manufacturing build up a main core of the range. Extreme chemical, electrical and mechanical loads paired with small bending radii, a high number of alternating bending cycles and exceptional service lives are customer requirements that we meet and exceed. We would also be glad to develop your cable made to measure. Give us a call at Ph. +49 7150 9209-731 or –135 A development example: The cargo ship MS Beluga is being pulled by the SkySail using wind power. The traction cable including the control wire was designed, developed and produced by HELUKABEL®. 139 TRAYCONTROL 500-C flexible, oil-resistant, screened, EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, fine wire stranded Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - grey (RAL 7001) Ⴠ With lenght marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007, WTTC 1000V, DP-1, OIL RES I & II, 90°C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4 Note Advantages Ⴠ Highly-flexible, easy to install Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Black or TPE outer sheath Application HELUKABEL TRAYCONTROL 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 62813 62814 62815 62816 62817 62818 62819 62820 62821 62822 62823 62824 62825 62826 62827 62828 62829 62830 62831 62832 62833 62834 62835 62836 62837 62838 62839 62840 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 7 G 0,5 12 G 0,5 25 G 0,5 2x1 3G1 4G1 5G1 7G1 9G1 10 G 1 12 G 1 15 G 1 18 G 1 19 G 1 25 G 1 3 G 1,5 4 G 1,5 5 G 1,5 6 G 1,5 7 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 15 G 1,5 18 G 1,5 19 G 1,5 Prices on request. 140 AWG-No. Outer Ø approx. mm 20 7,0 20 7,6 20 9,4 20 11,0 20 16,1 18 8,1 18 8,2 18 8,8 18 9,4 18 10,1 18 11,4 18 11,6 18 12,9 18 14,8 18 15,7 18 15,7 18 17,7 16 8,9 16 9,6 16 10,3 16 10,5 16 11,3 16 12,6 16 12,9 16 15,1 16 16,4 16 17,3 16 17,6 Cop. weight kg/km 35,0 42,0 69,0 108,0 240,0 50,0 60,0 71,0 88,0 111,0 140,0 150,0 184,0 207,0 260,0 280,0 349,0 74,0 90,0 104,0 120,0 134,0 165,0 180,0 244,0 270,0 319,0 327,0 Weight approx. kg/km 95,0 115,0 164,0 266,0 435,0 110,0 118,0 136,0 148,0 192,0 244,0 283,0 329,0 377,0 435,0 443,0 571,0 144,0 172,0 188,0 203,0 244,0 308,0 346,0 423,0 441,0 512,0 503,0 Part no. 62841 62842 62843 62844 62845 62846 62847 62848 62849 62850 62851 62852 62853 62854 62855 62856 62857 62858 62859 62860 62861 62862 62863 62864 62865 62866 62867 62868 No.cores x cross-sec. mm² 20 G 1,5 25 G 1,5 3 G 2,08 4 G 2,08 5 G 2,08 7 G 0,5 9 G 2,08 10 G 2,08 12 G 2,08 15 G 2,08 18 G 2,08 19 G 2,08 25 G 2,08 3 G 3,31 4 G 3,31 5 G 3,31 6 G 3,31 7 G 3,31 9 G 3,31 12 G 3,31 15 G 3,31 19 G 3,31 20 G 3,31 25 G 3,31 3G6 4G6 5G6 7G6 AWG-No. Outer Ø approx. mm 16 17,5 16 19,6 14 9,8 14 10,7 14 11,6 14 12,5 14 15,0 14 16,3 14 16,9 14 18,3 14 19,5 14 19,7 14 23,3 12 11,4 12 12,5 12 14,4 12 14,6 12 15,5 12 17,7 12 19,7 12 21,0 12 23,1 12 25,0 12 27,1 10 14,1 10 15,5 10 16,8 10 18,2 Cop. weight kg/km 340,0 434,0 112,0 121,0 150,0 200,0 240,0 264,0 350,0 409,0 471,0 505,0 652,0 137,0 169,0 201,0 236,0 262,0 334,0 434,0 531,0 720,0 764,0 914,0 240,0 305,0 399,0 505,0 Weight approx. kg/km 524,0 704,0 179,0 222,0 266,0 326,0 435,0 427,0 592,0 635,0 780,0 799,0 1042,0 237,0 314,0 386,0 425,0 496,0 740,0 887,0 903,0 1123,0 1490,0 1865,0 389,0 549,0 610,0 851,0 Continuation Ⴇ TRAYCONTROL 500-C flexible, oil-resistant, screened, EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2007 Part no. 62869 62870 62871 62872 No.cores x cross-sec. mm² 9G6 12 G 6 19 G 6 4 G 10 AWG-No. Outer Ø approx. mm 10 20,9 10 24,4 10 27,5 8 18,7 Cop. weight kg/km 704,0 940,0 1210,0 535,0 Weight approx. kg/km 1132,0 1523,0 1952,0 852,0 Dimensions and specifications may be changed without prior notice. (RN01) Part no. 62873 62874 62875 No.cores x cross-sec. mm² 4 G 16 4 G 25 4 G 35 AWG-No. Outer Ø approx. mm 6 23,3 4 28,6 2 33,2 Cop. weight kg/km 740,0 1140,0 1576,0 Weight approx. kg/km 1202,0 1971,0 2887,0 Prices on request. Photo: REpower 141 JZ 604 TC TRAY CABLE PVC power cable, exposed run, 90°C, 600V, meter marking Technical data Cable structure Properties Ⴠ PVC power cable to UL-standard 1277 TRAY CABLE Ⴠ Multinorm The TRAY CABLE also conforms to the following standards: AWM-Style 2587 to UL-Std. 758 and CSA C22.2 No 210.2 I/II A/B 90C 600 V Ⴠ Temperature range dry environment flexing -5 °C to +90 °C fixed installation -25 °C to +90 °C wet environment flexing -5 °C to +75 °C fixed installation -25 °C to +75 °C Ⴠ Nominal voltage to UL 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 7,5x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Special PVC core insulation class 12 B to table 50.155 UL-standard 1581, type TFF to UL-Std. 66 (AWG 20-AWG 16), type THHW to UL-Std. 83 ( ุ AWG 14) Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lengt Ⴠ Special PVC outer sheath, to UL-Std. 1277 table 11.2 Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Material self-extinguishing and flame retardant Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ 604-FCY TC TRAY CABLE JZ 604-YCY TC TRAY CABLE Application USA NFPA79, edition 2007 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 69661 69662 69663 69664 69665 69666 69667 69668 69669 69670 69671 69672 69673 69674 69675 69676 69677 69678 69679 69680 69681 69682 69683 69684 69685 69686 69687 69688 No.cores x cross-sec. mm² 2x1 3G1 4G1 5G1 7G1 9G1 10 G 1 12 G 1 18 G 1 25 G 1 34 G 1 50 G 1 2 x 1,5 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 8 G 1,5 9 G 1,5 10 G 1,5 12 G 1,5 16 G 1,5 18 G 1,5 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 61 G 1,5 Prices on request. 142 AWG-No. Outer Ø approx. mm 18 8,0 18 8,4 18 9,1 18 10,0 18 11,7 18 12,6 18 14,3 18 14,7 18 17,1 18 20,3 18 23,7 18 26,1 16 8,4 16 8,8 16 9,6 16 10,5 16 12,3 16 13,3 16 13,3 16 15,1 16 15,6 16 17,1 16 18,2 16 22,7 16 25,3 16 27,0 16 27,3 16 29,4 Cop. weight kg/km 19,2 29,0 39,0 48,0 67,0 84,0 96,0 115,0 173,0 240,0 326,0 480,0 28,8 43,0 58,0 72,0 101,0 115,0 130,0 144,0 173,0 230,0 259,0 360,0 489,0 590,0 720,0 878,0 Weight approx. kg/km 72,0 84,0 96,0 114,0 147,0 172,0 206,0 256,0 367,0 477,0 551,0 959,0 88,0 102,0 119,0 144,0 192,0 213,0 261,0 294,0 328,0 402,0 427,0 594,0 714,0 803,0 1021,0 1238,0 Part no. 69689 69690 69691 69692 69693 69694 69695 69696 69697 69698 69699 69700 69701 69702 69703 69704 69705 69706 69707 69708 69709 69710 69711 69712 69713 69714 No.cores x cross-sec. mm² 2 x 2,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 8 G 2,5 9 G 2,5 10 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3G4 4G4 5G4 7G4 9G4 12 G 4 18 G 4 3G6 4G6 5G6 7G6 3 G 10 4 G 10 5 G 10 7 G 10 AWG-No. Outer Ø approx. mm 14 9,4 14 9,9 14 10,8 14 11,8 14 14,7 14 16,0 14 16,0 14 17,1 14 17,7 14 20,8 14 25,8 12 11,0 12 12,0 12 13,2 12 16,5 12 17,8 12 19,9 12 24,2 10 12,5 10 14,5 10 15,8 10 17,3 8 16,9 8 18,6 8 20,4 8 23,5 Cop. weight kg/km 48,0 72,0 96,0 120,0 168,0 192,0 216,0 240,0 288,0 432,0 600,0 115,0 154,0 192,0 269,0 346,0 461,0 691,0 173,0 230,0 288,0 403,0 288,0 384,0 480,0 672,0 Weight approx. kg/km 108,0 137,0 157,0 190,0 253,0 339,0 341,0 392,0 470,0 682,0 891,0 187,0 226,0 280,0 390,0 480,0 841,0 981,0 290,0 381,0 465,0 654,0 511,0 584,0 781,0 970,0 Continuation Ⴇ JZ 604 TC TRAY CABLE PVC power cable, exposed run, 90°C, 600V, meter marking Part no. 69715 69716 69717 69718 69719 69720 69721 69722 69723 69724 69725 69726 69727 69728 No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 AWG-No. Outer Ø approx. mm 6 21,0 6 23,9 6 26,3 6 28,8 4 24,9 4 27,2 4 30,3 4 33,1 2 27,1 2 29,8 2 33,0 1 33,2 1 36,7 1 41,5 Cop. weight kg/km 461,0 614,0 768,0 1075,0 720,0 960,0 1200,0 1680,0 1008,0 1344,0 1680,0 1440,0 1920,0 2400,0 Weight approx. kg/km 651,0 866,0 1117,0 1364,0 1090,0 1421,0 1611,0 1943,0 1734,0 2011,0 2347,0 2041,0 2539,0 2894,0 Part no. 69729 69730 69731 69732 69733 69734 69735 69736 69737 No.cores x cross-sec. mm² 3 G 70 4 G 70 5 G 70 3 G 95 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120 AWG-No. Outer Ø approx. mm 2/0 37,6 2/0 42,0 2/0 47,6 3/0 41,8 3/0 47,0 3/0 52,5 4/0 46,0 4/0 51,5 4/0 56,5 Cop. weight kg/km 2016,0 2688,0 3360,0 2736,0 3648,0 4560,0 3456,0 4608,0 5760,0 Weight approx. kg/km 2831,0 3494,0 4260,0 5010,0 6104,0 7891,0 5940,0 7604,0 8751,0 Dimensions and specifications may be changed without prior notice. (RN01) Prices on request. Cable Accessories The logical complement to our cable assortment. As a meaningful addition to our comprehensive program of cables and wires, HELUKABEL®, has created a convincing cable accessory program that complies with the latest directives and standards. Some of the topics covered are: UÊ >LiÊ}>`à UÊ*ÀÌiVÌÛiÊÌÕLià UÊ À>}Ê>`Ê}Õ`>ViÊV >à UÊÃÕ>Ì]Êà ÀÕ]ÊLÀ>`i`Ê>`Ê } ÊÌi«iÀ>ÌÕÀiÊÌÕLià UÊ/iÀ>ÌÊ>`ÊViVÌÊÃiiÛià UÊ Õ`}]ÊL`}Ê>`ÊwÊÝ} UÊ`iÌwÊV>ÌÊ>`Ê>À} UÊ/iÀ>ÃÊ>`ÊV>LiÊÕ}à UÊ/à UÊ-}>Ê>`Ê«ÜiÀÊViVÌÀà CABLE A CCESSO RIES Ask for more information, available in our catalogue „Cable Accessories“ via Internet or Fax (for Fax enquiry see last page). 143 JZ 604-YCY TC TRAY CABLE PVC power cable, exposed run, screened, NFPA 79 Edition 2007, 90°C, 600V, EMC-preferred type, meter marking Technical data Cable structure Properties Ⴠ PVC power cable, screened to UL-standard 1277 TRAY CABLE Ⴠ Multinorm also conforms to the following standards: AWM-Style 2587 to UL-Std. 758 (cUL) and CSA type TC FT4 to C22.2 no 230, CSA C22.2 No 210.2 I/II A/B 90 °C 600 V FT4 Ⴠ Temperature range dry environment flexing -5 °C to +90 °C fixed installation -25 °C to +90 °C wet environment flexing -5 °C to +75 °C fixed installation -25 °C to +75 °C Ⴠ Nominal voltage to UL 600 V Ⴠ Test voltage 3000 V Ⴠ Breakdown voltage min. 6000 V Ⴠ Insulation resistance min. 20 MOhm x km Ⴠ Minimum bending radius 10x cable ø Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Bare copper, fine wire conductors, according to DIN VDE 0295 cl. 5, BS 6360 cl. 5 and IEC 60228 cl. 5 Ⴠ Spezial PVC core insulation class 12 B to table 50.155 UL-standard 1581, type TFF to UL-Std. 66 (AWG 20-AWG 16), type THHW to UL-Std. 83 (ุAWG 14) Ⴠ Black cores with continuous white numbering according to DIN VDE 0293 Ⴠ Green-yellow earth core in the outer layer (3 cores and above) Ⴠ Cores stranded in layers with optimal lay-lenght Ⴠ PVC-inner sheath, to UL-Std. 1277 table 11.2 Ⴠ Tinned copper braided screening, approx. 85% coverage Ⴠ Special PVC outer sheath, to UL-Std. 1277 table 11.2, Ⴠ Sheath colour black (RAL 9005) Ⴠ with meter marking, change-over in 2011 Ⴠ Material self-extinguishing and flame retardant to CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Note Ⴠ G = with green-yellow earth core; x = without green-yellow earth core (OZ). Ⴠ AWG sizes are approximate equivalent values. The actual cross-section is in mm². Ⴠ unscreened analogue type: JZ 604 TC TRAY CABLE Application UL-approved, flexible high current cables for use up to 600 V, for all machines, tools and installation work. Suitable for use in dry, damp and wet areas, outside, in cable ducts, open cable trays. Also in pipes, in the ground and for open installation in machinery and industrial areas. EMC = Electromagnetic compatibillity To optimise the EMC features we recommend a large round contact of the copper braiding on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 69804 69805 69806 69807 69808 69809 69810 69811 69812 69813 69814 69815 69816 69817 69818 69819 69820 69821 No.cores x cross-sec. mm² 3 G 16 4 G 16 5 G 16 7 G 16 3 G 25 4 G 25 5 G 25 7 G 25 3 G 35 4 G 35 5 G 35 3 G 50 4 G 50 5 G 50 3 G 70 4 G 70 5 G 70 3 G 95 AWG-No. Outer Ø approx. mm 6 25,2 6 27,8 6 31,2 6 34,5 4 29,0 4 32,4 4 34,2 4 40,3 2 32,4 2 36,2 2 40,5 1 40,4 1 45,5 1 50,0 2/0 47,1 2/0 51,1 2/0 56,0 3/0 50,1 Cop. weight kg/km 653,0 807,0 940,0 1345,0 920,0 1169,0 1420,0 1921,0 1250,0 1680,0 2020,0 1887,0 2370,0 2880,0 2516,0 3257,0 4032,0 3086,0 Weight approx. kg/km 1385,0 1861,0 2614,0 3211,0 2455,0 2721,0 3490,0 4960,0 3130,0 4100,0 4921,0 4560,0 5761,0 7186,0 5580,0 7387,0 9290,0 8520,0 Dimensions and specifications may be changed without prior notice. (RN01) 144 Part no. 69822 69823 69824 69825 69826 No.cores x cross-sec. mm² 4 G 95 5 G 95 3 G 120 4 G 120 5 G 120 AWG-No. Outer Ø approx. mm 3/0 55,0 3/0 60,5 4/0 54,0 4/0 59,5 4/0 64,5 Cop. weight kg/km 4060,0 5244,0 4176,0 5231,0 6624,0 Weight approx. kg/km 10200,0 13800,0 11090,0 13620,0 15420,0 Prices on request. TRAYCONTROL 600 flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ PVC-power cable according to UL Standard 1277 Temperature range UL / CSA TC -40 °C to +90 °C UL / AWM -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V WTTC 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Approx. 5x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, fine wire stranded with AWG dimensions Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) Ⴠ With lenght marking in feet Ⴠ Material self-extinguishing and flame retardant to UL-Standard in accordance CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), UL 1277, UL Type WTTC, UL Type MTW, NFPA 79 2007, Oil Res I (Oil Res II also available), 90º C dry / 75º C wet CSA: c(UL) CIC-TC FT4 CSA AWM I/II A/B FT4 Note Ⴠ G = with green-yellow earth core x = without earth core (OZ) Advantages Ⴠ TC-ER, Tray Cable Exposed Run Ⴠ simple Installation Ⴠ outstanding flexibility Application USA NFPA79, edition 2007 conformant flexible power cables up to 600 V (WTTC 1000 V), for all machinery in tool and plant constuction, suitable for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 62902 62903 62904 62905 62906 62907 62908 62909 62910 62911 62912 62913 62914 62915 62916 62940 62917 62941 62918 62942 62919 62920 62970 62971 62972 62973 62974 62975 62976 62977 No.cores x cross-sec. mm² 2x1 3G1 4G1 5G1 7G1 9G1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 34 G 1 37 G 1 40 G 1 41 G 1 41 G 1 50 G 1 61 G 1 2x6 3G6 4G6 5G6 7G6 9G6 12 G 6 19 G 6 Prices on request. AWG-No. Outer Ø approx. mm 18 7,0 18 7,1 18 8,0 18 8,6 18 9,3 18 10,7 18 11,6 18 11,9 18 13,2 18 13,3 18 14,6 18 14,7 18 17,0 18 17,4 18 19,3 16 20,5 18 19,8 16 22,9 18 20,7 16 23,4 18 23,5 18 24,9 10 11,9 10 12,6 10 14,7 10 16,0 10 17,4 10 20,4 10 23,9 10 27,9 Cop. weight kg/km 19,0 29,0 39,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 173,0 182,0 240,0 259,0 326,0 431,0 355,0 507,0 394,0 519,0 480,0 586,0 115,0 173,0 230,0 288,0 403,0 518,0 691,0 1094,0 Weight approx. kg/km 68,0 88,0 97,0 116,0 147,0 186,0 199,0 250,0 292,0 306,0 365,0 384,0 480,0 521,0 625,0 775,0 684,0 946,0 744,0 967,0 933,0 1095,0 213,0 283,0 387,0 473,0 607,0 771,0 1061,0 1528,0 Part no. 62978 62979 62980 62981 62982 62983 62984 62985 62986 62987 62988 62921 62922 62923 62924 62925 62926 62927 62928 62929 62930 62931 62932 62933 62934 62935 62936 62937 62938 62939 No.cores x cross-sec. mm² 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 2 x 1,32 3 G 1,32 4 G 1,32 5 G 1,32 6 G 1,32 7 G 1,32 8 G 1,32 9 G 1,32 10 G 1,32 12 G 1,32 14 G 1,32 15 G 1,32 16 G 1,32 18 G 1,32 19 G 1,32 20 G 1,32 25 G 1,32 27 G 1,32 30 G 1,32 AWG-No. Outer Ø approx. mm 8 19,7 8 21,7 6 19,5 6 21,9 6 24,0 4 24,3 4 27,1 4 29,3 2 27,9 2 31,4 2 34,0 16 7,5 16 7,8 16 8,5 16 9,3 16 10,0 16 10,1 16 10,9 16 11,7 16 12,4 16 12,9 16 14,5 16 15,0 16 15,2 16 15,9 16 16,0 16 16,5 16 18,6 16 19,0 16 19,6 Cop. weight kg/km 384,0 480,0 461,0 614,0 768,0 720,0 960,0 1200,0 1008,0 1344,0 1680,0 25,0 38,0 51,0 63,0 76,0 89,0 101,0 114,0 127,0 152,0 177,0 190,0 203,0 228,0 241,0 253,0 317,0 342,0 380,0 Weight approx. kg/km 615,0 768,0 700,0 907,0 1100,0 1061,0 1366,0 1631,0 1480,0 1922,0 2360,0 80,0 86,0 120,0 130,0 164,0 188,0 201,0 238,0 259,0 301,0 356,0 379,0 405,0 430,0 450,0 481,0 564,0 629,0 701,0 Continuation Ⴇ 145 TRAYCONTROL 600 flexible, oil-resistant, open installation (TC-ER), NFPA 79 Edition 2007 Part no. 62943 62944 62945 62946 62947 62948 62949 62950 62951 62952 62953 62954 62955 62956 62957 62958 62959 62960 No.cores x cross-sec. mm² 50 G 1,32 61 G 1,32 2 x 2,08 3 G 2,08 4 G 2,08 5 G 2,08 6 G 2,08 7 G 2,08 9 G 2,08 10 G 2,08 12 G 2,08 16 G 2,08 18 G 2,08 19 G 2,08 25 G 2,08 2 x 3,31 3 G 3,31 4 G 3,31 AWG-No. Outer Ø approx. mm 16 25,1 16 27,2 14 8,6 14 8,9 14 9,8 14 10,6 14 11,6 14 11,9 14 13,5 14 15,5 14 15,9 14 17,6 14 18,3 14 18,5 14 21,6 12 9,5 12 10,0 12 10,9 Cop. weight kg/km 634,0 773,0 40,0 60,0 80,0 100,0 120,0 140,0 180,0 200,0 240,0 319,0 359,0 380,0 500,0 63,0 95,0 127,0 Weight approx. kg/km 1137,0 1345,0 100,0 117,0 141,0 152,0 216,0 255,0 312,0 378,0 434,0 550,0 616,0 634,0 817,0 132,0 177,0 201,0 Dimensions and specifications may be changed without prior notice. (RN01) 146 Part no. 62961 62962 62963 62964 62965 62966 62967 62968 62969 62989 62990 62991 62992 62993 62994 62995 62996 No.cores x cross-sec. mm² 5 G 3,31 6 G 3,31 7 G 3,31 9 G 3,31 12 G 3,31 16 G 3,31 19 G 3,31 20 G 3,31 25 G 3,31 4 G 42,3 4 G 52,9 4 G 67,3 4 G 84,4 4 G 106,7 4 G 128,4 4 G 181,9 4 G 257,6 AWG-No. Outer Ø approx. mm 12 11,9 12 13,0 12 13,1 12 15,9 12 17,8 12 19,8 12 20,8 12 21,9 12 25,3 1 34,8 1/0 37,9 2/0 41,3 3/0 48,6 4/0 51,2 250 kcmil 55,0 350 kcmil 63,5 500 kcmil 73,7 Cop. weight kg/km 159,0 191,0 222,0 286,0 381,0 508,0 604,0 636,0 794,0 1624,0 2031,0 2584,0 3256,0 4097,0 4931,0 6985,0 9892,0 Weight approx. kg/km 274,0 315,0 353,0 476,0 613,0 783,0 918,0 916,0 1286,0 2397,0 2938,0 3569,0 4181,0 5747,0 7591,0 8299,0 11549,0 Prices on request. TRAYCONTROL 600-C flexible, oil-resistant, screened, EMC-preferred type, open installation (TC-ER), NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ PVC power cable according to UL 1277 Ⴠ Temperature range UL / CSA TC -40 °C to +90 °C UL / AWM -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V AWM 1000 V WTTC 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius approx. 6x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, fine wire stranded with AWG dimensions Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer, 3 cores and more Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) Ⴠ With lenght marking in feet Ⴠ Self-extinguishing and flame retardant material in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), UL 1277, UL Type WTTC, UL Type MTW NFPA 79 2007, Oil Res I (Oil Res II also available), 90 ° C dry / 75 ° C wet CSA: c (UL) CIC-TC FT4, CSA AWM I/II A/B FT4 Note Ⴠ G = with green-yellow earth core X = without earth core (OZ) Advantages Ⴠ TC-ER, Tray Cable Exposed Run Ⴠ Simple installation Ⴠ Outstanding flexibility Application USA NFPA 79, Edition 2007 compliant, screened, flexible power cable to 600 V (WTTC 1000 V), for all tool and plant construction machinery, suitable for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installtion from the cable tray to the machine and industrial plants. EMC = Electromagnetic compatibillity. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EC Low-Voltage Directive 2006/95/EG. Part no. 63049 63050 63051 63052 63053 63054 63055 62997 63056 63057 63058 63059 63060 63061 63062 63063 No.cores x cross-sec. mm² 3G1 4G1 5G1 7G1 12 G 1 18 G 1 25 G 1 3 G 1,32 4 G 1,32 5 G 1,32 7 G 1,32 12 G 1,32 18 G 1,32 25 G 1,32 3 G 2,08 4 G 2,08 AWG-No. Outer Ø approx. mm 18 8,2 18 8,8 18 9,4 18 10,1 18 12,9 18 15,7 18 17,7 16 8,9 16 9,6 16 10,3 16 11,3 16 15,1 16 17,3 16 19,6 14 9,8 14 10,7 Cop. weight kg/km 31,0 52,0 62,0 83,0 143,0 207,0 284,0 57,0 72,0 84,0 124,0 199,0 290,0 384,0 85,0 115,0 Weight approx. kg/km 118,0 136,0 149,0 193,0 328,0 431,0 569,0 144,0 172,0 186,0 243,0 421,0 510,0 704,0 178,0 220,0 Part no. 63064 63065 63066 63067 63068 63069 63070 63071 63072 63073 63074 63075 63076 63077 63078 No.cores x cross-sec. mm² 5 G 2,08 7 G 2,08 12 G 2,08 18 G 2,08 25 G 2,08 4 G 3,31 5 G 3,31 7 G 3,31 4G6 5G6 7G6 4 G 10 4 G 16 4 G 25 4 G 35 AWG-No. Outer Ø approx. mm 14 11,6 14 12,5 14 16,9 14 19,5 14 23,3 12 12,5 12 14,4 12 15,5 10 15,5 10 16,8 10 18,2 8 18,7 6 23,3 4 28,6 2 33,2 Cop. weight kg/km 139,0 185,0 309,0 448,0 632,0 179,0 223,0 298,0 256,0 312,0 430,0 426,0 657,0 1026,0 1412,0 Weight approx. kg/km 264,0 325,0 591,0 780,0 1041,0 313,0 384,0 492,0 547,0 608,0 850,0 851,0 1197,0 1970,0 2874,0 Dimensions and specifications may be changed without prior notice. (RN01) Prices on request. 147 TRAYCONTROL 610 OIL RES II, WTTC (2277), FT4 TRAY CABLE for open installation (TC-ER), NFPA 79 Edition 2007 Technical data Special compound blend jecketed power cable in accordance with UL 1277; WTTC (2277) Ⴠ Temperature range: UL / CSA TC -40°C to +90°CUL / AWM -40°C to +90°C Ⴠ Nominal voltage: TC 600 VAWM 1000 VWTTC 1000 V Ⴠ Test voltage: 3000 V Ⴠ Min. bending radius: approx. 5x cable ø Ⴠ Approvals: UL: Oil Res I/II, Class1, Div. 2 per NEC Art. 336, 392, 501 UL Type 2277 (WTTC), UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), UL 1277 (TC), UL Type MTW or Type AWM, NFPA 79 2007, 90° C dry / 75° C wet CSA: c(UL) Type TC & CIC FT4, CSA AWM I/II A/B FT4 Ⴠ Insulation resistance: min. 20 MOhm x km Ⴠ Radiation resistance: up to 80x106cJ/kg (up to 80Mrad) Cable structure Properties Ⴠ bare copper conductors, fine wire stranded to DIN VDE 0295 cl.5, BS 6360 cl.5 and IEC 60228 cl.5 with AWG dimensions Ⴠ Special PVC core insulation with transparent Nylon skin Ⴠ Core identification black with numbers + gnye (JZ) G = with green-yellow ground (JZ) X = without ground (OZ) Ⴠ Multiconductor conductors stranded Ⴠ Separator Ⴠ Special compound blend outer jacket Ⴠ Jacket colour black Ⴠ length marking in feet Ⴠ Self-extinguishing and flame retardant material acc. to CSA FT4 Ⴠ The materials used in manufacture are free of silicone,cadmium and substances that impair paint wetting. Ⴠ UV-resistant Note Advantages: ವ TC-ER Rated ವ meets TC (UL-1277) & WTTC (UL-2277) Requirements ವ Simple installation ವ Outstanding flexibility ವ Exeptional abrasion resistance ವ Oil Res I/II Approved ವ Torsion resistant for Wind Power application Other diameters, part-numbers and prices on request. Application USA NFPA79, Edition 2007 compliant flexible power cables to 600 V (WTTC 1000 V) for all wind energy, tool and plant construction machinery applications. Suitable for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installation from the cable rack to machines and industrial plants. = The product conforms to the EC low-voltage directive 2006/95/EG. Continuation Ⴇ 148 TRAYCONTROL 610 OIL RES II, WTTC (2277), FT4 TRAY CABLE for open installation (TC-ER), NFPA 79 Edition 2007 Part no. 706194 706195 706196 706197 706198 706199 706200 706201 706202 706203 706204 706205 706206 706207 706208 706209 706210 706211 706212 706213 706214 706215 706216 706217 706218 706219 706220 706221 706222 706223 706224 706225 706226 706227 706228 706229 706230 706231 706232 706233 706234 706235 706236 706237 706238 706239 706240 706241 706242 706243 706244 706245 706246 706247 706248 No.cores x cross-sec. mm² 2G1 3G1 4G1 5G1 7G1 9G1 10 G 1 12 G 1 15 G 1 16 G 1 18 G 1 19 G 1 25 G 1 27 G 1 34 G 1 37 G 1 41 G 1 50 G 1 61 G 1 2 G 1,32 3 G 1,32 4 G 1,32 5 G 1,32 6 G 1,32 7 G 1,32 8 G 1,32 9 G 1,32 10 G 1,32 12 G 1,32 14 G 1,32 15 G 1,32 16 G 1,32 18 G 1,32 19 G 1,32 20 G 1,32 25 G 1,32 27 G 1,32 30 G 1,32 34 G 1,32 40 G 1,32 41 G 1,32 50 G 1,32 61 G 1,32 2 G 2,08 3 G 2,08 4 G 2,08 5 G 2,08 6 G 2,08 9 G 2,08 10 G 2,08 12 G 2,08 16 G 2,08 18 G 2,08 19 G 2,08 25 G 2,08 AWG-No. Outer Ø approx. mm 18 7,0 18 7,3 18 8,0 18 8,6 18 10,0 18 10,7 18 11,6 18 11,8 18 13,2 18 13,3 18 13,9 18 14,7 18 17,0 18 17,4 18 19,3 18 19,8 18 20,7 18 23,5 18 24,9 16 7,5 16 8,0 16 8,9 16 9,7 16 10,0 16 12,0 16 10,9 16 11,7 16 12,4 16 14,3 16 14,5 16 15,0 16 15,2 16 16,8 16 16,0 16 16,5 16 18,6 16 19,0 16 19,6 16 20,5 16 22,9 16 23,4 16 25,1 16 27,2 14 8,6 14 10,0 14 10,5 14 10,9 14 11,6 14 13,5 14 15,5 14 15,9 14 17,6 14 18,3 14 18,5 14 21,6 Cop. weight kg/km 19,0 29,0 39,0 48,0 67,0 86,0 96,0 115,0 144,0 154,0 173,0 182,0 240,0 259,0 326,0 355,0 384,0 480,0 586,0 25,0 38,0 51,0 63,0 76,0 89,0 101,0 114,0 127,0 152,0 177,0 190,0 203,0 228,0 241,0 253,0 317,0 342,0 380,0 420,0 482,0 513,0 626,0 762,0 40,0 60,0 80,0 100,0 120,0 180,0 200,0 240,0 319,0 359,0 380,0 500,0 Weight approx. kg/km 68,0 88,0 98,0 116,0 149,0 186,0 199,0 245,0 292,0 306,0 366,0 384,0 451,0 521,0 625,0 684,0 744,0 933,0 1095,0 80,0 86,0 115,0 126,0 164,0 171,0 201,0 237,0 259,0 301,0 365,0 379,0 405,0 443,0 458,0 491,0 564,0 629,0 701,0 775,0 946,0 967,0 1137,0 1345,0 100,0 112,0 141,0 152,0 205,0 312,0 378,0 434,0 550,0 616,0 634,0 817,0 Part no. 706249 706250 706251 706252 706253 706254 706255 706256 706257 706258 706259 706260 706261 706262 706263 706264 706265 706266 706267 706268 706269 706270 706271 706272 706273 706274 706275 706276 706277 706278 706279 706280 706281 706282 706283 706284 706285 706286 706287 No.cores x cross-sec. mm² 2 G 3,31 3 G 3,31 4 G 3,31 5 G 3,31 6 G 3,31 7 G 3,31 9 G 3,31 12 G 3,31 16 G 3,31 19 G 3,31 20 G 3,31 25 G 3,31 2G6 3G6 4G6 5G6 7G6 9G6 12 G 6 19 G 6 4 G 10 5 G 10 3 G 16 4 G 16 5 G 16 3 G 25 4 G 25 5 G 25 3 G 35 4 G 35 5 G 35 4 G 42,3 4 G 52,9 4 G 67,3 4 G 84,8 4 G 106,7 4 G 128,4 4 G 181,9 4 G 257,6 AWG-No. Outer Ø approx. mm 12 9,5 12 10,8 12 12,0 12 13,6 12 13,0 12 15,9 12 15,9 12 17,8 12 19,8 12 20,8 12 21,9 12 25,3 10 11,9 10 13,1 10 14,7 10 16,3 10 19,6 10 20,4 10 23,9 10 27,9 8 17,4 8 20,1 6 18,5 6 20,7 6 25,8 4 24,3 4 26,5 4 28,2 2 27,9 2 31,4 2 35,4 1 34,1 1/0 37,9 2/0 41,3 3/0 48,6 4/0 51,2 250 kcmil 55,0 350 kcmil 63,5 500 kcmil 73,7 Cop. weight kg/km 63,0 95,0 127,0 159,0 191,0 222,0 286,0 381,0 508,0 604,0 636,0 794,0 115,0 173,0 230,0 288,0 403,0 518,0 691,0 1094,0 384,0 480,0 461,0 614,0 768,0 720,0 960,0 1200,0 1008,0 1344,0 1680,0 360,0 441,0 584,0 741,0 932,0 4931,0 6985,0 9892,0 Weight approx. kg/km 132,0 177,0 201,0 274,0 315,0 353,0 476,0 613,0 783,0 918,0 961,0 1236,0 213,0 283,0 387,0 473,0 607,0 771,0 1061,0 1528,0 662,0 784,0 701,0 908,0 1149,0 1060,0 1366,0 1631,0 1480,0 1922,0 2363,0 2397,0 2938,0 3559,0 4181,0 5747,0 7591,0 8299,0 10549,0 Dimensions and specifications may be changed without prior notice. 149 MULTIFLEX 600 highly flexible, oil-resistant, open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Highly-flexible PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Minimum bending radius Permanently flexing 7,5x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, extra-fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and more) Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - black (RAL 9005) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007. WTTC 1000 V, DP-1, OIL RES I&II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4 Note Advantages Ⴠ Highly-flexible, simple installation Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Grey or TPE outer sheath Application HELUKABEL®MULTIFLEX 600 is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Part no. 62502 62503 62504 62505 62506 62507 62508 62509 62510 62511 62512 62513 62514 62515 62516 62517 62518 62519 62520 62521 62522 62523 62524 62525 62526 62527 62528 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 36 G 0,75 42 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 18 G 1,5 AWG-No. Outer Ø approx. mm 20 6,9 20 7,3 20 8,0 20 8,6 20 9,9 20 11,4 20 14,2 20 17,0 20 18,9 18 7,8 18 8,6 18 9,3 18 10,8 18 12,4 18 13,8 18 15,4 18 18,5 18 20,5 18 20,6 18 22,3 16 8,6 16 9,5 16 10,3 16 12,0 16 14,2 16 14,7 16 17,2 Cop. weight kg/km 10,0 14,0 19,0 24,0 34,0 58,0 86,0 120,0 163,0 22,0 29,0 36,0 50,0 86,0 108,0 130,0 180,0 245,0 259,0 302,0 43,0 58,0 72,0 101,0 130,0 173,0 259,0 Weight approx. kg/km 53,0 61,0 72,0 85,0 110,0 158,0 241,0 316,0 439,0 75,0 91,0 103,0 136,0 228,0 273,0 311,0 498,0 550,0 570,0 600,0 100,0 122,0 148,0 197,0 244,0 328,0 459,0 Dimensions and specifications may be changed without prior notice. (RN01) 150 Part no. 62529 62530 62531 62532 62533 62534 63136 62535 62536 62537 62538 62539 62540 62541 62542 62543 62544 62545 62546 62547 62548 62549 62550 62551 62552 62554 No.cores x cross-sec. mm² 25 G 1,5 34 G 1,5 41 G 1,5 50 G 1,5 60 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3G4 4G4 5G4 7G4 4G6 5G6 7G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 AWG-No. Outer Ø approx. mm 16 20,8 16 23,0 16 25,1 16 27,7 16 29,5 14 9,8 14 10,6 14 11,9 14 13,6 14 16,1 14 16,9 14 20,1 14 25,1 12 11,3 12 12,4 12 13,8 12 16,9 10 15,3 10 16,6 10 18,2 8 19,7 8 22,0 6 23,7 6 26,1 4 34,0 2 37,0 Cop. weight kg/km 360,0 490,0 590,0 720,0 864,0 72,0 96,0 120,0 168,0 216,0 288,0 432,0 600,0 115,0 154,0 192,0 269,0 230,0 288,0 403,0 384,0 480,0 614,0 768,0 960,0 1344,0 Weight approx. kg/km 665,0 1084,0 1260,0 1521,0 1885,0 160,0 173,0 268,0 307,0 437,0 572,0 800,0 1100,0 221,0 247,0 318,0 438,0 383,0 481,0 800,0 671,0 990,0 951,0 1500,0 1700,0 2300,0 Prices on request. MULTIFLEX 600-C highly-flexible, oil-resistant, screened, EMC-preferred type, control cable for open installation TC-ER, PLTC-ER, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ Highly-flexible PVC control cable according to UL Standard 1277 Ⴠ Temperature range Flexing -5 °C to +90 °C Fixed installation -40 °C to +90 °C Ⴠ Nominal voltage TC 600 V TC Wind Turbine (WTTC) 1000 V Ⴠ Test voltage 3000 V Ⴠ Coupling resistance max. 250 Ohm/km Ⴠ Minimum bending radius Permanently flexing 10x cable ø Ⴠ Insulation resistance Min. 20 MOhm x km Ⴠ Radiation resistance Up to 80x106 cJ/kg (up to 80 Mrad) Ⴠ Bare copper conductor, extra-fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer (3 cores and more) Ⴠ Cores stranded in layers with optimal lay-lengths Ⴠ Separating foil Ⴠ Braided screening of tinned copper wires, coverage approx. 85% Ⴠ Separator Ⴠ Special PVC outer sheath Ⴠ Sheath colour - black (RAL 9005) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79 2007. WTTC 1000 V, DP-1, OIL RES I&II, 90 °C dry / 75 °C wet, Class 1 Div. 2 per NEC Art 336, 392, 501, crush impact test in accordance with UL 1277 CSA: c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4 Note Advantages Ⴠ Highly-flexible, simple installation Available on request Ⴠ with blue cores (DC) Ⴠ with red cores (AC) Ⴠ Grey or TPE outer sheath Application HELUKABEL® MULTIFLEX 600-C is a highly-flexible, screened, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 2007. Approved for open, unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry, damp and wet environments. Recommended applications: Production lines, bottling plants, machine construction, switch cabinets, conveyor systems, packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains. EMC = Electromagnetic compatibility. To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Part no. 62556 62557 62558 62559 62560 62561 62562 62563 62564 62565 62566 62567 62568 62569 62570 62571 62572 62573 62574 62575 62576 62577 62578 62579 No.cores x cross-sec. mm² 2 x 0,5 3 G 0,5 4 G 0,5 5 G 0,5 7 G 0,5 12 G 0,5 18 G 0,5 25 G 0,5 34 G 0,5 3 G 0,75 4 G 0,75 5 G 0,75 7 G 0,75 12 G 0,75 15 G 0,75 18 G 0,75 25 G 0,75 34 G 0,75 3 G 1,5 4 G 1,5 5 G 1,5 7 G 1,5 9 G 1,5 12 G 1,5 AWG-No. Outer Ø approx. mm 20 7,7 20 8,0 20 8,7 20 9,3 20 10,7 20 12,3 20 15,1 20 18,1 20 19,8 18 8,5 18 9,3 18 10,0 18 11,6 18 14,1 18 15,2 18 16,3 18 19,6 18 21,9 16 9,3 16 10,2 16 11,0 16 12,9 16 15,2 16 15,6 Cop. weight kg/km 30,0 37,0 46,0 54,0 70,0 112,0 153,0 225,0 267,0 55,0 69,0 82,0 119,0 178,0 175,0 252,0 362,0 473,0 75,0 93,0 113,0 162,0 193,0 249,0 Weight approx. kg/km 80,0 85,0 100,0 113,0 152,0 210,0 304,0 408,0 530,0 101,0 127,0 148,0 186,0 286,0 455,0 383,0 514,0 685,0 131,0 165,0 195,0 250,0 340,0 393,0 Part no. 62580 62581 62582 62583 62584 62585 62586 62587 62588 62589 62590 62591 62592 62593 62594 62595 62596 62597 62598 62599 62600 62602 62603 62605 No.cores x cross-sec. mm² 18 G 1,5 25 G 1,5 34 G 1,5 3 G 2,5 4 G 2,5 5 G 2,5 7 G 2,5 9 G 2,5 12 G 2,5 18 G 2,5 25 G 2,5 3G4 4G4 5G4 7G4 4G6 5G6 7G6 4 G 10 5 G 10 4 G 16 5 G 16 4 G 25 4 G 35 AWG-No. Outer Ø approx. mm 16 18,4 16 23,1 16 25,8 14 10,3 14 11,5 14 12,4 14 15,4 14 16,8 14 18,5 14 22,4 14 25,5 12 11,7 12 13,3 12 14,7 12 17,8 10 16,1 10 17,5 10 20,6 8 21,9 8 24,1 6 24,8 6 27,2 4 33,1 2 37,8 Cop. weight kg/km 376,0 510,0 674,0 141,0 149,0 195,0 243,0 312,0 368,0 639,0 796,0 180,0 221,0 330,0 363,0 314,0 441,0 505,0 526,0 610,0 730,0 1050,0 1450,0 37,0 Weight approx. kg/km 559,0 788,0 1203,0 218,0 222,0 350,0 373,0 479,0 730,0 1140,0 1530,0 296,0 305,0 450,0 536,0 469,0 772,0 1028,0 790,0 1096,0 1621,0 1759,0 2100,0 2550,0 Dimensions and specifications may be changed without prior notice. (RN01) 151 TOPFLEX® 600 VFD EMC-preferred type, flexible motor power supply cable, oil-resistant, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ PVC motor supply cable according to UL 1277 Ⴠ Temperature range -25ºC to +90ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage 4000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance Max. 250 Ohm/km Ⴠ Tinned copper conductor, fine wire stranded with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ Cores stranded in layers with optimal lay-lenghts Ⴠ Fleece Ⴠ 1. Screening with special aluminium foil Ⴠ 2. Screening with braid of tinned copper wires, optimal coverage, approx. 85% Ⴠ Separator Ⴠ Special PVC outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet, Cold Bend Test -40ºC Class 1 Div. 2 per NEC Art. 336, 392, 501 CSA: c (UL) CIC-TC FT4, AWM I/II A/B FT4 Note Ⴠ VFD = Variable Frequency Drive Application Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibility To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product conforms to the EG Low-Voltage Directive 2006/95/EG Dimensions and specifications may be changed without prior notice. (RN01) 152 Prices on request. TOPFLEX® 650 VFD EMC-preferred type, flexible motor power supply cable with control cores, oil-resistant, NFPA 79 Edition 2007 Technical data Cable structure Properties Ⴠ TPE motor supply cable according to UL 1277 Ⴠ Temperature range Flexing -25ºC to +105ºC Ⴠ Nominal voltage TC 600 V WTTC 1000 V Ⴠ Test voltage Power supply cores 4000 V Control cores 2000 V Ⴠ Minimum bending radius Flexing 6x cable ø Ⴠ Coupling resistance Max. 250 Ohm/km Ⴠ Tinned copper conductor, fine wire stranded, with AWG measures Ⴠ Special PVC core insulation with transparent nylon skin Ⴠ Black supply cores with continuous white numbering Ⴠ Green-yellow earth core in the outer layer Ⴠ 2 black control cores with marking 5 and 6 Ⴠ Control cores screened in pairs with plastic-coated aluminium foil, tinned drain wire Ⴠ Control cores stranded in pairs and laid up in layers with optimal lay-length with the power supply cores Ⴠ 1. Screening with plastic-coated aluminium foil Ⴠ 2. Screening from tinned Cu-braid, optimal coverage approx. 85% Ⴠ Separator Ⴠ Special TPE outer jacket Ⴠ Sheath colour - black (RAL 9005) or orange (RAL 2003) Ⴠ With length marking in feet Ⴠ Self-extinguishing and flame retardant in accordance with CSA FT4 Ⴠ The materials used in manufacture are free of silicone, cadmium and substances that impair paint wetting Ⴠ UV-resistant Ⴠ Tests UL: TC-ER, WTTC 1000 V, MTW, NFPA 79 2007, UL 1277, PLTC-ER (AWG 18 - AWG 12), ITC-ER (AWG 18 - AWG 12) OIL RES I & II, 90º C dry / 75º C wet Class 1 Div. 2 per NEC Art. 336, 392, 501 Cold Bend Test -40ºC CSA: c (UL) CIC-TC FT4 AWM I/II A/B FT4 Note Ⴠ VFD = Variable Frequency Drive Application Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to NFPA 79 2007 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth. EMC = Electromagnetic compatibillity To optimise EMC characteristics, we recommend a large contact area for the copper braiding around the entire circumference on both ends. = The product is conformed with the EC Low-Voltage Directive 2006/95/EG. Dimensions and specifications may be changed without prior notice. (RN01) Prices on request. 153 Communication technology for wind turbines We offer an extensive range of products and customized application solutions for the fibre optic and copper data cable industry. Our in-house manufactured products meet the demands of the world’s largest manufacturers and is the foundation of our company’s portfolio. Our widely known products are marketed and available under the following registered trademark names: HELUCOM®, HELUCOM® Connecting Systems, HELUKAT®, and HELUKAT® Connecting Systems. OLOGY N S TECH K & BU OR NETW DATA, el.de elukab www.h itz 08.02.13 10:25 The new HELUKABEL® Data, Network & Bus Technology catalog. Now request it free at www.helukabel.com We offer the complete spectrum of professional consulting services from design to delivery and final installation. This includes the following categories: UÊLÀiÊ«ÌVÊV>LiÃÊ UÊ ««iÀÊ`>Ì>ÊV>LiÃÊ UÊ*Àiv>LÀV>Ìi`ÊV«iÌà 155 Fiber Optic Communication Fast Bus UÊ -ÊÓääÉÓÎäÊ UÊxäÉ£ÓxÊ UÊÈÓ]xÉ£ÓxÊ Controlling and adapting a Wind Turbine’s (WT) performance by positioning the turbine blades in the optimal position in a timely manner to meet surrounding parameters and demands of the local energy provider. 156 Condition Monitoring System (CMS) UÊxäÉ£ÓxÊ UÊÈÓ]xÉ£ÓxÊ CMS is the optimal way to measure and analyze a Wind Turbine’s operating data. Whether the Wind Turbine is on or offline, CMS continues to monitor and analyze the Wind Turbine’s Swing and Push Impulse Sensors, Lubrication Data and Thermal indicators. By using CMS any deviation from a Wind Turbine normal operating parameters will be detected early hence preventing any damage and or down-time. Wind Turbine maintenance and service can be planned using CMS making it a time and money saving investment. Fibre optic cabling made easy – pre-assembled fibre optic cable systems No special knowledge or tools are needed to install HELUCOM® preassembled fibre optic cables. The cable comes pre-assembled and can be connected immediately after it has been laid. As a result, the installation process of complete sections of fibre optic connections actually involves nothing more than laying the cable itself. The pulling aid is connected to the pull cable. As a result, it is possible to lay the cable together with the pre-assembled distributor just as you would lay a standard cable. The advantage of a pre-assembled cable is in the considerable time savings in installing the fibre optic cable. Connection equipment In addition to the corresponding cables, passive connection components for copper and fibre-optic technology are needed for the network infrastructure. The components can be divided into two groups, independently of the transmission medium. On the one hand, there are jumpering and distribution devices and on the other hand there are patch cables or terminal cables. This includes system-conformant bus connecting cables, patch panels, outlet boxes, connector systems and patch cables. · RJ 45 jumper cable PUR / IP20 · PROFIBUS jumper cable M12 / PUR · Fibre optic jumper cable ST /ST, 50/125, clx · Modular Patch Panel (DIN rail) · 19” Fibre optic splice box · POF jumper cable (duplex) Our activities are identified by the brands The entire range can be found in our Data, Network & Bus Technology catalogue. 157 Connection equipment No special knowledge or tools are needed to install HELUCOM® pre-assembled fibre optic cables. The cable is pre-assembled and can be connected immediately after it has been laid. As a result, the installation process actually comprises nothing more than laying the cable itself. In the distributor bodies, the fibres from the loose-tube cable are conducted through the individual simplex cables without splicing. The simplex cables are terminated using preassembled plugs. Included in delivery is a plug shield that protects the plugs, simplex cables and distributor body while the cable is being laid. The pulling aid is connected to the pull cable. As a result, it is possible to lay the cable together with the pre-assembled distributor just as you would lay a standard cable. The benefits of pre-assembled and pre-assembled cables are easy to see: The fibre optic cables are cut to the desired length, and the fibres are glued to different plug models in a clean and dust-free environment (Sr. SC, FDDI, E-2000 etc.). Pre-assembled fibre-optic cables. Features: Flbre types: - E9/125 IJm - G50/125 IJm - G62.5/125 IJm - 200/230 IJm - 980/1000 IJm Appllcatlons: 1. Outdoor wiring 2. Indoor wiring Cable types: - Zipcords with halogen-free outer jacket - Breakout cables with halogen-free outer jacket - Mini breakout cables with halogen-free outer jacket - Fibre optic cables with central / stranded loose-tube cable - Plastic fibre cables (POF) 158 Plug systems: - Sr. SC, SCdx, LC, MTRJ, E-2000, DIN, FDDI, FC-PC and F-SMA Additional pre-assembled klts: - Pulling aid - Pulling tube - Core coding Connection equipment The pre-assembled loose-tube cable together with distributor body and pulling protection as it appears just before shipment. Depending on the length of the cable, the cable can be shipped as a ring or on a disposable shipping reel. Detailed view form the end of the cable with pulling aid. Detailed view of the robust. cast distributor body. The distributor body is equipped with a compatible plastic gland for installation in splice boxes. In addition, the system can be reused in a new installation. Mini loose-tube cables designed to allow easy insertion into prepared splice boxes. In addition, the mini loose-tube cables are number-coded. Glass fibre splice box used as cable end enclosure for multi-core fibreoptic cables in 19“ cabinets. The splice box is particularly siutable as a connecting unit for our pre-fabricated fibre-optic grooved cables. 159 Fibre Optic connecting technic Matrix Distributor bodies Designation Figure Top view compact fibre max. 2,5m 80mm dA D dI dC WKOM-01 max. 2,5m 80mm dA D dI WKOM-02 max. 2,5m 66mm 35mm 39mm dA dI D WKOM-03 35mm max. 1,5m WKOM-04 D 29mm max. 1,5m WKOM-05 D Designation Figure Top view 80mm D dl 6mm dA WKOM-100 80mm D dA dl 6mm WKOM-101 80mm dA D dl dC 6mm WKOM-102-4 80mm dA D dl dC 6mm WKOM-102-5 Cable allocation Designation Figure Top view 96mm 45mm dB 40mm WKOM-105 18mm dA 67mm 4mm dB 14mm WKOM-106 8mm 8mm 100mm 40mm 160 dB 4mm 4mm 12mm WKOM-107 8mm 8mm 8mm 8mm 96mm 40mm dA empty fibre Fibre Optic connecting technic Compact fibre Empty fibre Thread Fibre-optic cable Allocation table max. number max. number type max ø [mm] length [mm] D [mm] dA [mm] dl [mm] 24 - PG21 12 80 39 34 28 12 - PG16 12 80 34 28 23 4 12 PG11 10 66 29 26 18,5 4 12 - 10 35 17 - - 4 4 - 5 29 12 - - Thread Cable A Cable B Cable B type max ø [mm] number ø [mm] length [mm] D [mm] Allocation table dA [mm] dl [mm] PG16 12 2 6 80 34 28 23 PG16 12 3 6 80 34 28 23 PG21 12 4 8 80 39 34 28 PG21 12 5 6 80 39 34 28 Thread Cable A Cable B Cable B type max ø [mm] number ø [mm] length [mm] D [mm] dA [mm] dl [mm] - 14 2 12 110 - 18 14 - 10 2 8 100 - 14 10 - 8 2 6 100 - 12 8 Allocation table 161 Connection equipment 162 Connection equipment Fn]jna]o hdm_kÛYf\ÛY\Yhl]jk ;@EÛhdm_ ;@EÛY\Yhl]jÛ ¤Û:]jYea[Û^]jjmd] ¤ :]jYea[Û^]jjmd] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛ ÛÛemdla¤eg\] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛÛ Ûemdla¤eg\] C:Ûhdm_ C:ÛY\Yhl]j ¤ :]jYea[Û^]jjmd] ¤ :]jYea[Û^]jjmd] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛ ÛÛemdla¤eg\] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛÛ Ûemdla¤eg\] G:Ûhdm_ =:ÛG:ÛY\Yhl]j ¤Û:]jYea[Û^]jjmd] ¤ÛEgjeYdÛ[jgkkÛk][lagfÛgjÛ µÛÛ ÛÛ\aY_gfYdÛ[jgkkÛk][lagf ÛÛ¨kaf_d]Ûeg\]Ûgfdq© ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛ ÛÛemdla¤eg\] =¤JD8Ûhdm_ ¤Û:]jYea[Û^]jjmd] ¤ÛEgjeYdÛ[jgkkÛk][lagfÛgjÛ µÛÛÛ Û\aY_gfYdÛ[jgkkÛk][lagfÛ Û¨kaf_d]Ûeg\]Ûgfdq© ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛ Ûemdla¤eg\] =¤JD8ÛY\Yhl]j ¤Û:]jYea[Û^]jjmd] ¤ :]jYea[Û^]jjmd] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛ ÛÛemdla¤eg\] ¤Û8nYadYZd]Û^gjÛkaf_d]Ûeg\]ÛgjÛÛÛÛÛÛ Ûemdla¤eg\] 163 Machine outlet IP67 INDUSTRIAL ETHERNET SC MM, IP67 Type Industrial Ethernet, SCdx multimode outlets IP67 Configuration Housing material: Colour: Outlet direction: Type of fastening: Dust protection: Protection classification (IP): Aluminium die-cast Grey Straight Screw Hinged cover 67 Equipment Type: Number of couplings: Suitable for fibre type: Coupler SC 2 Multi-mode Dimension 175 x 110 x 45mm Area of application Industrial environment Part no. 801354 Dimensions and specifications may be changed without prior notice. Packing unit 5 Norms and standards HELUCOM CONNECTING SYSTEMS® INDUSTRY component suitable for multimode fibre applications (G50/125μm and G62.5/125μm). Moreover it satisfies the MICE specifications (class 3), EMC requirements in accordance with DIN EN 6100, and the requirements of the IP 67 housing protection class. Application Robust data connection socket (shielded) for the extreme implementation. Robust aluminum die-cast housing; meets all mechanical requirements like vibration, shock, and transverse forces. The socket is used either on the machine distributor (MD) or wall mounted directly on the machine (MC) as connection unit. 164 Machine outlet IP65 INDUSTRIAL ETHERNET SC MM, IP65 Type Industrial Ethernet outlet plastic IP 65, SCdx POF/HCS/MM Configuration Housing material: Colour: Outlet direction: Type of fastening: Dust protection: Protection classification (IP): Aluminium die-cast Grey similar to RAL 7032 Straight Screw Hinged cover 65 Equipment Type: Number of couplings: Suitable for fibre type: Coupler SC 2 POF/HCS/MM Dimension 125 x 80 x 57mm Area of application Industrial environment Part no. 801421 Dimensions and specifications may be changed without prior notice. Packing unit 5 Norms and standards HELUCOM CONNECTING SYSTEMS® INDUSTRY component suitable for POF, HCS and multimode fibre applications (980/1000μm, 200/230μm, 50/125μm and 62.5/125μm). More they satisfy the MICE specifications, EMC requirements in accordance with DIN EN 61000, and the IP65 housing protection class requirements. The socket can be used in a temperature range of 0°C to +70°C. Application Robust data connection socket (shielded) for extreme implementation. Robust plastic housing, and satisfies all mechanical requirements like vibration, shock, and transverse forces. The socket is used either on the machine distributor (MD) or wall mounted directly on the machine (MC) as connection unit. 165 Industrial Ethernet PROFInet Type C Torsion Type Cable structure Torsional applications 2x2x0,75 mm (stranded) Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Shielding 2: Total shielding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, tinned (AWG 22/19) Foam-skin-PE wh, ye, bu, og Star quad Polyester foil over stranded bundle Polyester foil, aluminium-lined Cu braid, tinned PUR approx. 6,5 mm ± 0,2 mm Green similar to RAL 6018 Electrical data Characteristic impedance: Conductor resistance, max.: Insulation resistance, min.: Loop resistance: Mutual capacitance: Test voltage: 100 Ohm ± 15 ohm at 1 to 100 MHz 60 Ohm/km 0,5 GOhm x km 120 Ohm/km max. 52 nF/km nom. 0,7 kV Typical values Frequency Attenuation ELFEXT (MHz) (db/100m) (db) 10 7,6 43,8 16 10,0 39,7 62,5 26,5 24,0 100 41,0 20,0 Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 54 kg/km 70 mm -40°C +80°C 0,45 MJ/m 32,00 kg/km Norms Applicable standards: UL Style: PROFInet Guideline Category 5e Halogen-free acc. to 60754-2 Flame-retardant acc. to IEC 60332-1 Corrosiveness acc. to EN50267-2-3 Low-smoke acc. to EN50268-2 AWM Style 21161 80°C Application This copper data cable, designed especially for heavy-duty industrial applications is very well suited for Ethernet applications. Ir ensures superiour transmission properties and can be used even under most severe conditions. The lines specified here corresponds the PROFInet types C, i.e. they are designed for torsion applications, such as roboter arms. Part no. 802186, PROFInet type C (SK) Dimensions and specifications may be changed without prior notice. 166 Industrial Ethernet 100T TORDIERFLEX SF/UTP, Category 5 Type Cable structure Torsion Patch Cables SF/UTP 4x2xAWG 26/19 PUR (stranded) Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Shielding 2: Screen 1 over stranding: Screen 2 over stranding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, bare (AWG 26/19) PP wh/bu, wh/og, wh/gn, wh/bn Double core Polyester foil over stranded bundle Polyester foil copper, bare Cu braid PUR approx. 7,5 mm Green similar to RAL 6018 Electrical data Characteristic impedance: Loop resistance: Mutual capacitance: Relative propagation velocity: 100 Ohm ± 15 ohm at 1 to 100 MHz 260 Ohm/km max. 50 nF/km nom. 68 % Typical values Frequency Attenuation Next ACR (MHz) (dB/10m) (db) (db) 10 1,3 47,0 45,7 16 1,6 44,0 42,4 62,5 3,2 35,0 31,8 100 4,0 32,0 28,0 Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 63 kg/km 80 mm -40°C +80°C 1,234 MJ/m 29,50 kg/km Norms Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc. to IEC 60332-1, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Oil-resistant, AWM 20963 (80°C/30V) Application HELUKAT®100T TORDIERFLEX data cables were designed for the most extreme requirements in the industry and other heavy-duty environments in torsion applications. They are characterized by large performance reserves and outstanding performance, even under extreme conditions. Long mechanical service life is also ensured due to a thought-out design. These lines are manufacturable with conventional Sub-D plugs or with various RJ45 plugs. Part no. 800067, SF/UTP 4x2xAWG 26/19 PUR (S-FTP) Dimensions and specifications may be changed without prior notice. 167 BUS Cables CAN Bus fixed installed, 105°C Type Cable structure Industrial Area 2x2xAWG 24/19mm² (stranded) Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Shielding 2: Total shielding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, bare (AWG 24/19) XLPE ray cross-linking wh/bn, gn/ye Double core Polyester foil over stranded bundle Cu braid, tinned PUR approx. 8,4 mm ± 0,3 mm Violet similar to RAL 4001 Electrical data Characteristic impedance: Conductor resistance, max.: Insulation resistance, min.: Loop resistance: Mutual capacitance: Nominal voltage: Test voltage: 120 Ohm ± 10 % 87,2 Ohm/km 1 GOhm x km 84 Ohm/km max. 42 nF/km nom. 600 V 2,5 kV Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 80 kg/km 126 mm -40°C +105°C * 1,31 MJ/m 40,00 kg/km Norms Applicable standards: UL Style: Profibus acc. to DIN 19245 T3 and EN50170 Halogen-free acc. to 60754-2 Flame-retardant acc. to IEC 60332-1 UL/CSA 21223 80°C, 600V Application The CAN bus series (control area network) is a variable field bus system. In the area of automation technology, complex controllers and control units are networked. Industries, such as the textile or construction machine industry and the medical technology, use this series. The above mentioned types are suitable for fixed laying in indoor applications. This is also a very economical solution of a BUS system. Cable with oil-resistant FRNC sheath and increased temperature resistance for use in the wind turbine and similar sectors. Certified to UL, the cable can also be used in the USA and Canada. * = with limited service life Part no. 801982, CAN BUS Dimensions and specifications may be changed without prior notice. 168 BUS Cables Profibus SK Indoor + Outdoor Type Fixed installation, indoor Cable structure 1x2x0.64 mm Fixed installation, outdoor 1x2x0.64 mm Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Inner sheath material: Shielding 2: Total shielding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, bare (AWG 22/1) Foam-skin-PE rd, gn Double core Polyester foil over stranded bundle PVC Polyester foil, aluminium-lined Cu braid, tinned PVC approx. 8,0 mm ± 0,4 mm Violet similar to RAL 4001 Copper, bare (AWG 22/1) Foam-skin-PE rd, gn Double core Polyester foil over stranded bundle PE Polyester foil, aluminium-lined Cu braid, tinned PE approx. 8,0 mm ± 0,4 mm Black similar to RAL 9005 150 Ohm ± 10 % 55 Ohm/km 1 GOhm x km 110 Ohm/km max. 35 nF/km nom. 1,5 kV 9,6 kHz < 2,5 38,4 kHz < 4,0 4,0 MHz < 22,0 16,0 MHz < 42,0 150 Ohm ± 10 % 55 Ohm/km 1 GOhm x km 110 Ohm/km max. 35 nF/km nom. 1,5 kV 9,6 kHz < 2,5 38,4 kHz < 4,0 4 MHz < 22,0 16 MHz < 42,0 Electrical data Characteristic impedance: Conductor resistance, max.: Insulation resistance, min.: Loop resistance: Mutual capacitance: Test voltage: Attenuation: dB/km dB/km dB/km dB/km dB/km dB/km dB/km dB/km Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 79 kg/km 120 mm -40°C +80°C 1,068 MJ/m 24,00 kg/km approx. 65 kg/km 120 mm -20°C +70°C 1,451 MJ/m 24,00 kg/km Profibus acc. to DIN 19245 T3 and EN50170 Flame-retardant acc. to IEC 60332-3 CMG 75°C or CL3 or AWM 21694 600V CSA FT 4 Profibus acc. to DIN 19245 T3 and EN50170 Halogen-free acc. to 60754-2 - Norms Applicable standards: UL Style: CSA standard: Application The application of these Profibus SK cables are in the cell and field area, just as for conventional types. The great advantage of this new system is the quick connection of the cable to the respective plugs. This type of processing also avoids errors. The above mentioned types are suitable for indoor- or outdoor installation and are equipped with a special PVC or PE sheath. Part no. 81903, Profibus SK 81904, Profibus SK Dimensions and specifications may be changed without prior notice. 169 BUS Cables Profibus L2 TORSION + FESTOON Type Cable structure Torsional applications 1x2x0.80 mm (stranded) Mobile use 1x2x0.65 mm (stranded) Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Shielding 2: Total shielding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, bare (AWG 22/19) Foam-skin-PE rd, gn 2 cores + filler Polyester foil over stranded bundle Polyester foil, aluminium-lined Cu braid, tinned PUR approx. 8,0 mm ± 0,4 mm Violet similar to RAL 4001 Copper, bare (AWG 24/19) Cell PE rd, gn 2 cores + 2 fillers stranded together Polyester foil over stranded bundle Polyester foil, aluminium-lined Cu braid, tinned PVC approx. 8,0 mm ± 0,3 mm Petrol similar to RAL 5018 150 Ohm ± 10 % 49 Ohm/km 1 GOhm x km 98 Ohm/km max. 29 nF/km nom. 3,6 kV 9,6 kHz < 3,0 38,4 kHz < 5,0 4 MHz < 25,0 16 MHz < 51,0 150 Ohm ± 10 % 66,5 Ohm/km 1,6 GOhm x km 133 Ohm/km max. 28 nF/km nom. 2 kV 81 % 9,6 kHz ื 3,0 38,4 kHz ื 4,0 4 MHz ื 25,0 16 MHz ื 49,0 Electrical data Characteristic impedance: Conductor resistance, max.: Insulation resistance, min.: Loop resistance: Mutual capacitance: Test voltage: Relative propagation velocity: Attenuation: dB/km dB/km dB/km dB/km dB/km dB/km dB/km dB/km Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 66 kg/km 100 mm -25°C +75°C 0,89 MJ/m 32,00 kg/km approx. 64 kg/km 70 mm -40°C +60°C 1,09 MJ/m 23,00 kg/km Profibus acc. to DIN 19245 T3 and EN50170 Halogen-free acc. to 60754-2 Flame-retardant acc. to IEC 60332-1 CMX 75°C (shielded) - Profibus acc. to DIN 19245 T3 and EN50170 Flame-retardant acc. to EN 50265-2-1 Norms Applicable standards: UL Style: CSA standard: CMG 75°C or CL2 or AWM 20201 600V CSA FT 4 Application The series TORSION and FESTOON are used to interconnect Profibus BUS components. This BUS system is a very economical solution for the field area. For the information exchange between different automation systems as well as for communication with the connected decentralized field units, serial field bus systems are used. The lines described here are designed torsionable or hanging movable construction. Areas such as robot applications and/or garland suspension are easily realized. Part no. 800109, Profibus L2 Dimensions and specifications may be changed without prior notice. 170 800649, Profibus L2 BUS Cables Profibus SK FRNC + Robust Type Cable structure Fixed installation, indoor 1x2x0.64 mm Industrial Area 1x2x0.64 mm Inner conductor diameter: Core insulation: Core colours: Stranding element: Shielding 1: Inner sheath material: Shielding 2: Total shielding: Outer sheath material: Cable external diameter: Outer sheath colour: Copper, bare (AWG 22/1) Foam-skin-PE rd, gn Double core Polyester foil over stranded bundle FRNC Polyester foil, aluminium-lined Cu braid, tinned FRNC approx. 8,0 mm ± 0,4 mm Violet similar to RAL 4001 Copper, bare (AWG 22/1) Foam-skin-PE rd, gn Double core Polyester foil over stranded bundle PE Polyester foil, aluminium-lined Cu braid, tinned PUR approx. 8,0 mm ± 0,4 mm Violet similar to RAL 4001 150 Ohm ± 10 % 55 Ohm/km 1 GOhm x km 110 Ohm/km max. 35 nF/km nom. 1,5 kV 9,6 kHz < 2,5 38,4 kHz < 4,0 4 MHz < 22,0 16 MHz < 42,0 150 Ohm ± 10 % 55 Ohm/km 1 GOhm x km 110 Ohm/km max. 35 nF/km nom. 1,5 kV 9,6 kHz < 2,5 38,4 kHz < 4,0 4 MHz < 22,0 16 MHz < 42,0 Electrical data Characteristic impedance: Conductor resistance, max.: Insulation resistance, min.: Loop resistance: Mutual capacitance: Test voltage: Attenuation: dB/km dB/km dB/km dB/km dB/km dB/km dB/km dB/km Technical data Weight: bending radius, repeated: Operating temperature range min.: Operating temperature range max.: Caloric load, approx. value: Copper weight: approx. 73 kg/km 160 mm -25°C +70°C 1,203 MJ/m 24,00 kg/km approx. 71 kg/km 120 mm -40°C +70°C 1,574 MJ/m 24,00 kg/km Profibus acc. to DIN 19245 T3 and EN50170 Halogen-free acc. to 60754-2 Flame-retardant acc. to EN 50265-2-1 CM 750C (shielded) - Profibus acc. to DIN 19245 T3 and EN50170 Halogen-free acc. to 60754-2 Flame-retardant acc. to IEC 60332-1 AWM Style 20236 AWM I/II A/B 80°C 30V FT1 CSA FT1 Norms Applicable standards: UL Style: CSA standard: Application The application of these Profibus SK cables are in the cell and field area, just as for conventional types. The great advantage of this new system is the quick connection of the cable to the respective plugs. This type of processing also avoids errors. The types mentioned here are suitable for indoor laying (special FRNC sheath) and heay industry laying (PUR sheath). Part no. 81501, Profibus SK 81905, Profibus SK Dimensions and specifications may be changed without prior notice. 171 Fibre Optic Cable flexible WK WK robust PUR + PVC (UL/CSA) AT-V(ZN)H(ZN)11Y, AT-V(ZN)Y(ZN)Y Cable structure Temperature range Other data Core type: Composite buffered Strain relief elements: Aramide Outer sheath colour: Black Laying, min.: -10°C Laying, max.: +50°C Operating, min.: -40°C Operating, max.: +90°C Max. tensile force: 4800 N Max. transverse pressure: 200 N / cm Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Resistant to hammer impact acc. to IEC 60794-1-2-E6 Bending cycles acc. to IEC 60794-1-2-E6: 9.000 Oil-resistant Designation Number of Fibre type fibres AT-V(ZN)H(ZN)11Y AT-V(ZN)Y(ZN)Y AT-V(ZN)H(ZN)11Y AT-V(ZN)Y(ZN)Y 4 4 12 12 Multimode G50/125 Multimode G50/125 Multimode G50/125 Multimode G50/125 Outer Ø approx. mm 8,5 8,5 12,4 12,4 Outer sheath material Inner sheath material PUR PVC PUR PVC ULSZH PVC ULSZH PVC Min. stat. bending radius mm 100 130 190 190 Flame proof halogenfree UL Weight Part no. kg / km yes yes yes yes yes no yes no no yes no yes 125 125 320 320 803346 803348 803347 803349 Dimensions and specifications may be changed without prior notice. Application The HELUCOM ® WK range is set apart by its extreme rugged yet highly-flexible design. It is used wherever demanding environmental conditions and extreme movements occur. The tight buffer structure enables the cable to be pre-assembled on site with ease. Applications are for example Windturbines, TV transmissions, mobile field applications, etc.. 172 Fibre Optic Cable flexible WK WK - mobile A-V(ZN)11Y Cable structure Temperature range Other data Core type: Tight buffer Strain relief elements: Kevlar Outer sheath colour: Orange Laying, min.: +5°C Laying, max.: +50°C Operating, min.: -30°C Operating, max.: +70°C Max. tensile force: 650 N Max. transverse pressure: 40 N / cm Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Resistant to hammer impact acc. to IEC 60794-1-2-E6 Bending cycles acc. to IEC 60794-1-2-E6: 500.000 Oil-resistant Designation Number of Fibre type fibres Fibre-optic cable Fibre-optic cable Fibre-optic cable Fibre-optic cable Fibre-optic cable Fibre-optic cable Fibre-optic cable 2 2 4 4 4 8 8 Outer Ø approx. mm Multimode G50/125 Multimode G62.5/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 5,0 5,0 5,8 5,8 5,8 7,0 7,0 Outer sheath material PUR PUR PUR PUR PUR PUR PUR Min. stat. bending radius mm 75 75 90 90 90 105 105 Flame proof yes yes yes yes yes yes yes halogenfree UL Weight Part no. kg / km yes yes yes yes yes yes yes no no no no no no no 20 20 31 31 31 47 47 80382 80363 80534 81036 801727 81037 81038 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® cables were designed as mobile field cables. They are easily wound up on a drum and are very tension-proof. As the outer sheath is tightly anchored on the aramid braiding, it is especially suitable for mobile use. The advantage of these cables is evident especially where mobile fibre-optic lines are to be installed, such as for drag chains, TV transmission, supervision of protected areas, etc. 173 Fibre Optic Cable flexible WK WK - UL/CSA A-V(ZN)YY Cable structure Temperature range Other data Core type: Tight buffer Strain relief elements: Aramide Outer sheath colour: Orange Laying, min.: 0°C Laying, max.: +50°C Operating, min.: -30°C Operating, max.: +80°C Max. tensile force: 1200 N Max. transverse pressure: 44 N / cm Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Bending cycles acc. to IEC 60794-1-2-E6: 9.000 Oil-resistant Designation Number of Fibre type fibres Fibre-optic cable Fibre-optic cable Fibre-optic cable 4 4 4 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Outer Ø approx. mm 7,0 7,0 7,0 Outer sheath material Inner sheath material PVC PVC PVC PVC PVC PVC Min. stat. bending radius mm 75 75 75 Flame proof halogenfree UL Weight Part no. kg / km yes yes yes no no no yes yes yes 50 50 50 802792 803934 803935 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® cables were designed as mobile field cables. They are easily wound up on a drum and are very tension-proof. As the outer sheath is tightly anchored on the aramid braiding, it is especially suitable for mobile use. The advantage of these cables is evident especially where mobile fibre-optic lines are to be installed, such as windturbine projects, TV transmission, supervision of protected areas, etc.. This series with PVC jacket is certified according the UL/CSA standard OFNG/ FT4. 174 Fibre Optic Breakout Cable robust, flexible HCS UL/CSA I-V(ZN)YY Cable structure Temperature range Other data Core type: Composite buffered Strain relief elements: Aramide Outer sheath material: PVC Outer sheath colour: Black Laying, min.: -20°C Laying, max.: +75°C Operating, min.: -30°C Operating, max.: +85°C Flame-resistance acc. to IEC 60332-1 and IEC 60332-3 UV-resistant Oil-resistant Designation Number of Fibre type fibres I-V(ZN)YY 2 HCS 200/230 Number of Outer Ø fibres per approx. core mm 1 7,5 Max. tensile force N 800 Min. stat. bending radius mm 100,0 Max. transverse pressure N / cm 300 Caloric load Weight approx. kg / km MJ / m Part no. 1,40 801733 68,0 Dimensions and specifications may be changed without prior notice. Application This HELUCOM® HCS fibre cable is suitable for fixed and normal flexible installations. Possible applications are normal and heavy-duty mechanical requirements for example in industrial environments. Because of a special PVC jacket this construction is certified by UL (FT1 and FT4). With the tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission lengths of up to 300m can be achieved. 175 Fibre Optic Breakout Cable robust flexible HCS I-V(ZN)Y11Y Cable structure Temperature range Other data Core type: Composite buffered Strain relief elements: Aramide Outer sheath material: PUR Outer sheath colour: Red Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +70°C Oil-resistant Designation Number of Fibre type fibres I-V(ZN)Y11Y 2 HCS 200/230 Number of Outer Ø fibres per approx. core mm 1 7,0 Max. tensile force N 800 Min. stat. bending radius mm 50,0 Max. transverse pressure N / cm 150 Caloric load Weight approx. kg / km MJ / m Part no. 1,014 800980 43,0 Dimensions and specifications may be changed without prior notice. Application This HELUCOM® HCS fibre cable is suitable for fixed installation. Possible applications are normal and heavy-duty mechanical requirements for example in industrial environments. With the tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission lengths of up to 300m can be achieved. 176 Plastic-fibre cable industry POF/PE I-V2Y, I-V2Y(ZN)11Y Cable structure Optical characteristic Temperature range Fibre type: POF 980/1000 Fibre cladding: PE Refractive index core: 1,492 Refractive index cladding: 1,419 Numerical aperture: 0,5 Attenuation see table Laying, min.: -20°C Laying, max.: +80°C Operating, min.: -20°C Operating, max.: +80°C Designation Outer Jacket sheath colour material Outer Ø approx. mm I-V2Y 1P 980/1000 I-V2Y 2P 980/1000 I-V2Y(ZN)11Y 1P 980/1000 I-V2Y(ZN)11Y 2P 980/1000 I-V2Y(ZN)11Y 2P 980/1000 I-V2Y(ZN)11Y 4P 980/1000 I-V2Y(ZN)11Y 2P 980/1000 + 2x1mm² Cu I-V2Y(ZN)11Y 2P 980/1000 + 3x1,5mm² Cu PE PE PUR PUR PUR PUR PUR PUR 2,2 2,2 x 4,4 5,8 6,0 6,0 7,1 7,8 11,0 Black Black Violet Violet Violet Violet Red Red Max. Min. stat. tensile bending force N radius mm 70 25,0 140 25,0 400 30,0 400 31,0 400 31,0 400 45,0 200 70,0 200 70,0 Fibre Oilattenuation resistant 160A1 160A1 230A1 230A1 230A1 230A1 230A1 230A1 no no yes yes yes yes yes yes Acc. to Weight DESINA kg / km no no yes yes yes yes no no 4,0 8,0 30,0 36,0 36,0 65,0 60,0 132,0 Part no. 80532 80388 81611 80629 81882 80630 82032 82033 Dimensions and specifications may be changed without prior notice. Application HELUCOM® plastic-fibre cables are used in mechanical engineering, both in mobile and fixed applications. With different constructions, such as PUR outer sheaths, special strain relief components, hybrid construction with copper cores for power supply or only raw fibre cables, any possible fields of application are covered. Due to their solidity and their simple adjustability on site, the plastic-fibres (PMMA) are particularly suitable for applications where trouble-free data transmission in necessary under heavy-duty conditions. 177 Fibre Optic Indoor/Outdoor Cable acc. DIN VDE 0888 A/I-DQ(ZN)BH, central Cable structure Temperature range Other data Core type: Loose tube Strain relief elements: Glass yarns Type of armouring: Glass yarns Outer sheath material: FRNC Outer sheath colour: Black Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +60°C Corrosiveness acc. to EN50267-2-3 Halogen-free acc. to 60754-2 Flame-resistance acc. to IEC 60332-1 Smoke density acc. to IEC 61034 Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Designation No. of Fibre type fibres Fibre category Number of Outer Ø fibres per approx. core mm Max. tensile force N A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH A/I-DQ(ZN)BH OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 4 4 4 6 6 6 8 8 8 12 12 12 16 16 16 24 24 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 4 4 4 6 6 6 8 8 8 12 12 12 16 16 16 24 24 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 Min. stat. bending radius mm 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 Caloric load approx. MJ / m 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 1,50 Max. Weight transverse kg / km pressure N / cm 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 75,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 Part no. 80270 80276 80264 80271 80265 80272 80273 80274 80275 80681 80278 80279 80280 80281 80851 80725 82431 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for indoor and outdoor cabling of buildings and facilities. They are used in particular if the installation is to be done in one piece from the inside to the outside without additional use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for outdoor use. The halogen-free outer sheath makes installation inhouse possible without any problems. 178 Fibre Optic Outdoor Cable pact acc. DIN VDE 0888 A-DQ(ZN)B2Y, central Cable structure Temperature range Other data Core type: Loose tube Strain relief elements: Glass yarns Type of armouring: Glass yarns Outer sheath material: PE Outer sheath colour: Black Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +60°C Corrosiveness acc. to EN50267-2-3 Halogen-free acc. to 60754-2 Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Designation No. of Fibre type fibres Fibre category Number of Outer Ø fibres per approx. core mm Max. tensile force N A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 ITU-T G.652 OM2 OM1 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 2 2 2 4 4 4 6 6 6 8 8 8 12 12 12 24 24 24 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 2 2 2 4 4 4 6 6 6 8 8 8 12 12 12 24 24 24 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 7,5 8,5 8,5 8,5 Min. stat. bending radius mm 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 150,0 170,0 170,0 170,0 Caloric load approx. MJ / m 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,90 1,90 1,90 Max. Weight transverse kg / km pressure N / cm 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 40,0 300 60,0 300 60,0 300 60,0 Part no. 800754 802131 802137 800755 802132 802138 800756 802133 802139 800757 802134 802140 800759 802135 802141 802142 800762 802136 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® pact fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a central grooved cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse compressions occur and rodent infestation is to be expected. 179 Fibre Optic Outdoor Cable acc. DIN VDE 0888 A-DQ(ZN)B2Y, central Cable structure Temperature range Other data Core type: Loose tube Strain relief elements: Glass yarns Type of armouring: Glass yarns Outer sheath material: PE Outer sheath colour: Black Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +60°C Corrosiveness acc. to EN50267-2-3 Halogen-free acc. to 60754-2 Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Designation No. of Fibre type fibres Fibre category Number of Outer Ø fibres per approx. core mm Max. tensile force N A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2 2 2 4 4 4 6 6 6 8 8 8 12 12 12 16 16 16 24 24 24 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 2 2 2 4 4 4 6 6 6 8 8 8 12 12 12 16 16 16 24 24 24 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 10,0 Min. stat. bending radius mm 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 160,0 180,0 180,0 180,0 180,0 180,0 180,0 Caloric load approx. MJ / m 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,60 1,80 1,80 1,80 1,80 1,80 1,80 Max. Weight transverse kg / km pressure N / cm 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 85,0 300 95,0 300 95,0 300 95,0 300 95,0 300 95,0 300 95,0 Part no. 80196 80212 80180 80197 80213 80181 80198 80214 80182 80199 80215 80183 80201 80217 80185 80202 80218 80186 80204 80220 80187 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a central grooved cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse compressions occur and rodent infestation is to be expected. 180 Fibre Optic Outdoor Cable acc. DIN VDE 0888 A-DQ(ZN)B2Y, stranded Cable structure Temperature range Other data Core type: Loose tube GRP support element Strain relief elements: Glass yarns Type of armouring: Glass yarns Outer sheath material: PE Outer sheath colour: Black Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +60°C Corrosiveness acc. to EN50267-2-3 Halogen-free acc. to 60754-2 Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Designation No. of Fibre type fibres Fibre category Number of Outer Ø fibres per approx. core mm Max. tensile force N A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y A-DQ(ZN)B2Y OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 OM2 OM1 ITU-T G.652 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 2700 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 24 24 24 36 36 36 48 48 48 60 60 60 72 72 72 84 84 84 96 96 96 108 108 108 120 120 120 144 144 144 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 Multimode G50/125 Multimode G62.5/125 Single-mode E9/125 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 10,5 11,0 11,0 11,0 12,0 12,0 12,0 12,0 12,0 12,0 13,5 13,5 13,5 13,5 13,5 13,5 14,5 14,5 14,5 Min. stat. bending radius mm 210,0 210,0 210,0 210,0 210,0 210,0 210,0 210,0 210,0 210,0 210,0 210,0 220,0 220,0 220,0 240,0 240,0 240,0 240,0 240,0 240,0 270,0 270,0 270,0 270,0 270,0 270,0 290,0 290,0 290,0 Caloric load approx. MJ / m 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,70 2,90 2,90 2,90 3,60 3,60 3,60 3,60 3,60 3,60 4,30 4,30 4,30 4,30 4,30 4,30 5,40 5,40 5,40 Max. transverse pressure N / cm 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 Weight kg / km Part no. 95,0 95,0 95,0 95,0 95,0 95,0 95,0 95,0 95,0 95,0 95,0 95,0 100,0 100,0 100,0 140,0 140,0 140,0 140,0 140,0 140,0 155,0 155,0 155,0 155,0 155,0 155,0 200,0 200,0 200,0 81382 80219 80188 81108 81109 81110 82648 81112 81113 80207 80223 80191 81133 81134 81120 80208 80224 80192 81135 81136 81121 80209 80225 80193 80210 80226 80194 80211 80227 80195 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® fibre-optic cables are characterized by a design that is particularly easy to mount, extremely tension-resistant and rodent-proof. Around a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where above-average tensile stresses and/or transverse compressions occur and rodent infestation is to be expected. 181 Fibre Optic Outdoor Cable acc. DIN VDE 0888 pact A-DQ(ZN)B2Y fibre combi, stranded Cable structure Temperature range Other data Core type: Loose tube GRP support element Strain relief elements: Glass yarns Type of armouring: Glass yarns Outer sheath material: PE Outer sheath colour: Black Laying, min.: -5°C Laying, max.: +50°C Operating, min.: -20°C Operating, max.: +60°C Corrosiveness acc. to EN50267-2-3 Longitudinally water-tight acc. to IEC 60794-1-2-F5 UV-resistant Designation No. of Fibre type fibres Fibre category Number of Outer Ø fibres per approx. core mm Max. tensile force N A-DQ(ZN)B2Y 24 A-DQ(ZN)B2Y 24 A-DQ(ZN)B2Y 48 A-DQ(ZN)B2Y 48 OM2 + ITU-T G.652 OM3 + ITU-T G.652 OM2 + ITU-T G.652 OM3 + ITU-T G.652 Single- and multimode G50/125 Single- und Multimode G50/125 OM3 Single- and multimode G50/125 Single- und Multimode G50/125 OM3 Caloric load approx. MJ / m Part no. 12 9,5 2500 Min. stat. bending radius mm 200,0 2,50 Max. Weight transverse kg / km pressure N / cm 400 90,0 803037 12 9,5 2500 200,0 2,50 400 90,0 803923 12 9,5 2500 200,0 2,50 400 90,0 803038 12 9,5 2500 200,0 2,50 400 90,0 803924 Dimensions and specifications may be changed without prior notice. Application These HELUCOM® pact fibre-optic cables are characterized by a design that is particularly easy to mount, tension-resistant and rodent-proof. Around a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where packing density also plays a role. 182 Cable accessories for wind power plants As a practical supplement to the extensive assortment of cables and lines; HELUKABEL® has established a cable accessory program corresponding to the most current guidelines and standards; it is impressive. The following topics are included in this: CABLE S SORIE ACCES UÊV>LiÊÃVÀiÜi`ÊViVÌà UÊ«ÀÌiVÌÛiÊV>LiÊ ÃiÊÃÞÃÌià UÊ«ÜiÀÊÃÕ««ÞÊV >à UÊ`ÕÃÌÀ>Ê«Õ}ÊViVÌÀà UÊÃÕ>Ì}Ê>`Êà ÀÊÌÕLià UÊV>LiÊÌiÀ>ÌÃÊEÊViVÌÊÃiiÛià UÊLÕ`}]ÊL`}]Êv>ÃÌi} UÊ`iÌvÞ}Ê>`Ê>À} UÊviÀÀÕiÃÊEÊV>LiÊÕ}à UÊÌà The new HELUKABEL® accessory catalog. Now request it free at www.helukabel.com 183 Cable conduit with inner striations Suitable for plowing-in, laying in trenches, for blowing-in and pulling-in fiber optic cable, outside diameter 32 to 50 mm. Cable installation grips with side loop Properties: UÊ ÜÌ ÊÌ LiÊ>`Ê«ÀiÃÃÊV>« UÊ ÃivÌ} Ìi}ÊÕ`iÀÊÌiÃÊ>` UÊ L>VÜÛi Material: Application galvanized stranded wire Employed as a cable installation grip. For anti-slip installation of vertically attached cables. Cable installation grips with side loop, laterally displaced, open Part no. Min. interior diameter mm 905909 905601 905602 905603 905604 905597 905605 905606 905607 905918 905919 8 10 15 20 25 30 40 50 60 70 90 Max. interior diameter mm 10 15 20 25 30 40 50 60 70 90 110 Length mm Loadability in kN 500 500 500 500 500 500 800 800 800 800 800 2,2 3,4 4,3 6,8 8,1 11,7 16,0 16,0 21,0 21,0 26,7 Weigth kg 0,07 0,08 0,14 0,16 0,18 0,4 0,45 0,6 0,7 0,9 1,2 Dimensions and specifications may be changed without prior notice. Prices on request. Cable grips with thimble and press clamp Properties: UÊ ÜÌ ÊÌ LiÊ>`Ê«ÀiÃÃÊV>« UÊ ÃivÌ} Ìi}ÊÕ`iÀÊÌiÃÊ>` UÊ L>VÜÛi Material: Application galvanized stranded wire This cable grip is used wherever cables with high tensile forces are routed. Cable grips with thimble and press clamp, closed Part no. 905891 905892 905893 905375 905371 905376 905894 905163 905895 905896 905897 Min. interior diameter mm 6 10 15 20 25 30 40 50 60 70 90 Max. interior diameter mm 10 15 20 25 30 40 50 60 70 90 110 Length mm 600 600 600 600 1000 1250 1250 1500 1500 1500 1500 Loadability in kN 2,2 3,4 6,8 6,8 8,1 11,7 16,0 16,0 21,3 27,9 34,9 Weigth kg 0,07 0,08 0,14 0,15 0,18 0,4 0,45 0,6 0,7 0,9 1,5 Dimensions and specifications may be changed without prior notice. Prices on request. 184 Cable gland – HELUTOP® HELUTOP® HT The plastic cable gland with vibration protection. Properties: UÊ "«ÌÕÊÃÌÀ>ÊÀiivÊÌ ÀÕ} ÊV>«}Ê«>Ìià UÊ >ÃÞÊÌÊ>ÃÃiLi UÊ >À}iÊV>«}Ê>Ài>à Technical Data: Material: Protection classification: IP 68 - 5 bar Temperature range: -30°C up to +80°C Testing standard: EN50262 UÊ >}ivÀii UÊ -VivÀii UÊ >`ÕvÀii Shell: polyamide PA 6 Moulded seal: Neoprene Technical Data: Material: Protection classification: IP 68 - 5 bar Temperature range: -40°C up to +100°C Testing standard: EN50262 Shell: brass, nickel-plated Terminal insert: polyamide PA 6 Moulded seal: Neoprene O-ring: Buna-N Technical Data: Material: Protection classification: IP68 – 5bar Temperature range: -40°C bis +100°C Testing standard: EN 50262 Shell: brass, nickel-plated Contact spring: Copper-beryllium Terminal insert: polyamide PA 6 Gasket: Neoprene O-ring: NBR Technical Data: Material: Protection classification: IP 68 - 5 bar Temperature range: -40°C up to +100°C Testing standard: EN50262 stainless steel 1.4305 Terminal insert: polyamide PA 6 Moulded seal: Neoprene O-ring: Buna-N HELUTOP® HT-MS The cable gland made of nickel-plated brass. Properties: UÊ "«ÌÕÊÃÌÀ>ÊÀiivÊÌ ÀÕ} ÊV>«}Ê«>Ìià UÊ >ÃÞÊÌÊ>ÃÃiLi UÊ >À}iÊV>«}Ê>Ài>à HELUTOP® MS-EP4 The new generation of EMC and earth glands with integrated contact system for reliable, quick assembly and contacting. Properties: UÊ "«ÌÕÊÃÌÀ>ÊÀiivÊLÞÊi>ÃÊvÊV>«}Ê«>Ìià UÊ >À}iÊV>«}Ê>Ài>à UÊ Ê-«iÊÃÌ>>ÌÊÜÌ Ê«iÊVÌ>VÌÊëÀ}ÃÊ>`Ê rotating spring ring UÊ ,i>LiÊVÌ>VÌÊÜÌ Ê } µÕ>ÌÞÊV««iÀ beryllium springs UÊ Ê} ÞÊÛLÀ>ÌÀiÃÃÌ>ÌÊ`ÕiÊÌÊà ÀÌÊ`ÃÌ>ViÊ from clamping to contact range UÊ ,i>LiÊ ÊÃVÀii}ÊiÛiÊÊÀÕ}}i`Ê>««V>ÌÃÊ HELUTOP® HT-E The stainless steel cable gland for use in high-stress applications. Properties: UÊ "«ÌÕÊÃÌÀ>ÊÀiivÊÌ ÀÕ} ÊV>«}Ê«>Ìià UÊ } ÞÊVÀÀÃÀiÃÃÌ>Ì UÊ } ÞÊ`ÕÀ>Li UÊ >ÃÞÊÌÊ>ÃÃiLi UÊ >À}iÊV>«}Ê>Ài>à 185 WK-CU compression cable lug DIN 46235, straight ring design Technical Data CU-HCP according to DIN EN 13600 tin plated Material: Surface: WK-CU compression cable lug Part No. Cross section mm2 Hole M Key figures 906524 906525 906526 906527 906528 906529 906530 906531 906532 906533 906534 906535 906536 906537 906538 95 95 120 120 150 150 185 185 240 240 300 300 400 400 500 10 12 10 12 12 16 12 16 12 16 16 20 16 20 20 18 18 20 20 22 22 25 25 28 28 32 32 38 38 42 Dimension in mm d1 d3 d2 b l a 13,5 13,5 15,5 15,5 17,0 17,0 19,0 19,0 21,5 21,5 24,5 24,5 27,5 27,5 31,0 19,0 19,0 21,0 21,0 23,5 23,5 25,5 25,5 29,0 29,0 32,0 32,0 38,5 38,5 42,0 10,5 13,0 10,5 13,0 13,0 17,0 13,0 17,0 13,0 17,0 17,0 21,0 17,0 21,0 21,0 28,0 28,0 31,0 31,0 34,0 34,0 37,0 37,0 42,5 42,5 48,5 48,5 55,0 55,0 60,0 65,5 65,5 70,0 70,5 78,5 78,0 82,5 82,0 92,0 92,0 100,0 100,0 117,0 117,0 130,0 35,0 35,0 35,0 35,0 35,0 35,0 40,0 40,0 40,0 40,0 50,0 50,0 70,0 70,0 70,0 Weight 100 pcs. approx. kg 9,55 9,45 11,40 11,44 16,76 16,35 18,95 18,78 27,08 27,45 33,72 34,37 70,28 70,60 87,66 VPE pcs. 50 50 50 50 25 25 25 25 20 20 10 10 5 5 5 Other dimensions available on request. Subject to technical changes. Prices available on request. 186 WK-AL compression cable lug straight ring design Technical Data Instructions Aluminium AL 99.5 bright Material: Surface: UÊ Ê-iiÛiÊwi`ÊÜÌ ÊVÌ>VÌÊÕLÀV>ÌÊ>`ÊVÃi`Ê>}>ÃÌÊ`ÀÞ}ÊÕÌ UÊ -ÌÀ>ÀiiÛi`ÊvÀÊ>ÕÕÊV`ÕVÌÀà WK-AL compression cable lug Part No. 906459 906436 906461 906462 906463 906464 906465 906466 906467 906468 906469 906470 906471 906472 906473 906474 906475 906476 906477 Cross section mm2 rm/sm* se** 150 150 150 150 185 185 185 240 240 240 300 300 300 400 400 400 500 500 500 185 185 185 185 240 240 240 300 300 300 - Hole M for *ALU Powerllne (Conductor category 5) Key figures 10 12 16 20 12 16 20 12 16 20 12 16 20 12 16 20 12 16 20 150 150 150 150 25 25 25 25 28 28 28 32 32 32 34 34 34 38 38 38 44 44 44 185 185 185 240 240 240 300 300 300 400 400 400 Dimension in mm d1 d3 d2 b l a Weight 100 pcs. approx. kg 16,5 16,5 16,5 16,5 18,5 18,5 18,5 21,3 21,3 21,3 23,3 23,3 23,3 26 26 26 29 29 29 25 25 25 25 28,5 28,5 28,5 32 32 32 34 34 34 38,5 38,5 38,5 44 44 44 10,5 13 17 21 13 17 21 13 17 21 13 17 21 13 17 21 13 17 21 35 35 35 35 40 40 40 46 46 46 50 50 50 55 55 55 63 63 63 104 104 104 104 109 109 109 119 119 119 125 125 125 120 120 120 140 140 140 64 64 64 64 66 66 66 70 70 70 70 70 70 70 70 70 80 80 80 10,00 10,03 10,08 10,02 13,39 13,75 13,76 17,58 17,62 17,90 18,00 22,10 19,43 24,40 24,40 24,00 38,00 37,80 37,35 ÀÊrÊÀÕ`ÊV>LiÊÕÌÜÀi ÃÊrÊÃiVÌÀÊV>LiÊÕÌÜÀi ÃiÊrÊÃiVÌÀÊV>LiÊÃ}iÜÀiÊ­ÕÃÌÊLiÊ«ÀivÀi`® VPE pcs. 10 10 10 10 10 10 10 10 10 10 5 5 5 5 5 5 5 5 5 Other dimensions available on request. Subject to technical changes. Prices available on request. IÊÊ*i>ÃiÊLÃiÀÛi\Ê*ÀViÃÃ}ÊÕÃÌÊLiÊ`iÊiÝVÕÃÛiÞÊÜÌ ÊÌ iÊ nÊV«ÀiÃÃÊÌi`i`ÊvÀÊÌ°Ê"ÞÊÌ iÊV>ÊÞÕÊ>V iÛiÊÌ iÊÀiµÕÀi`Ê«ÕÕÌÊÛ>ÕiÃÊ>VVÀ`}ÊÌÊ Ê / iÊiÞÊw}ÕÀiÃÊÊÌ iÊV«ÀiÃÃÊV>LiÊÕ}ÃÊ>`ÊÌ iÊV«ÀiÃÃÊ`iÊÕÃÌÊ>ÌV ° ÊÈ£ÓÎnÊ*>ÀÌÊ£°Ê KAC-U washers ÕÕÊà iiÌÊiÌ>Ê«>Ìi`ÊÜÌ ÊV««iÀ° ÀÊÃiVÕÀiÞÊViVÌÊ>ÕÕÊV`ÕVÌÀÃÊÊV««iÀÊÌiÀ>ð ÀiÊvÀ>ÌÊÃÊvÕ`ÊÊÕÀÊV>LiÊ>VViÃÃÀiÃÊV>Ì>}° 187 WK-AL compression cable lug FG extruded straight ring design Technical Data Instructions Aluminum AL 99.5 bright or tinned Material: Surface: UÊ Ê-iiÛiÊwi`ÊÜÌ ÊVÌ>VÌÊÕLÀV>ÌÊ>`ÊVÃi`Ê>}>ÃÌÊ`ÀÞ}ÊÕÌ UÊ -ÌÀ>ÀiiÛi`ÊvÀÊ>ÕÕÊV`ÕVÌÀà UÊ Ê{ÈÎÓ WK-AL compression cable lug FG extruded Part No. bright Part No. tinned Cross section mm2 rm/sm* 906539 906540 906541 906542 906543 906544 906545 906546 906547 906548 906549 906550 906551 906552 906553 906554 906555 906556 906557 906558 906559 906560 906561 906562 906563 906564 906565 906566 906567 906568 906569 906570 906571 906572 906573 906574 906575 906576 906577 906578 906579 906580 906581 906582 906583 906584 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 400 400 500 500 500 ÀÊrÊÀÕ`ÊV>LiÊÕÌÜÀi ÃÊrÊÃiVÌÀÊV>LiÊÕÌÜÀi Hole M 10 12 10 12 16 10 12 16 10 12 16 12 16 20 12 16 20 12 16 20 12 16 20 for *ALU Powerllne (Conductor category 5) 95 95 120 120 120 150 150 150 185 185 185 240 240 240 300 300 300 400 400 400 Key figures 22 22 22 22 22 25 25 25 28 28 28 32 32 32 34 34 34 38 38 38 44 44 44 Dimension in mm d1 d3 d2 b 13,2 13,2 14,7 14,7 14,7 16,3 16,3 16,3 18,3 18,3 18,3 21 21 21 23,3 23,3 23,3 26 26 26 29 29 29 22 22 14,7 14,7 14,7 25 25 25 28,5 28,5 28,5 32 32 32 34 34 34 38,5 38,5 38,5 44 44 44 10,5 13 10,5 13 17 10,5 13 17 10,5 13 17 13 17 21 13 17 21 13 17 21 13 17 21 25 25 30 30 30 30 30 30 30 30 30 38 38 38 38 38 38 38 38 38 44 44 44 l a 75 75 80 80 80 90 90 90 91 91 91 103 103 103 103 103 103 116 116 116 122 122 122 Other dimensions available on request. Subject to technical changes. Prices available on request. ÊIÊÊ*i>ÃiÊLÃiÀÛi\Ê*ÀViÃÃ}ÊÕÃÌÊLiÊ`iÊiÝVÕÃÛiÞÊÜÌ ÊÌ iÊ nÊV«ÀiÃÃÊÌi`i`ÊvÀÊÌ°Ê"ÞÊÌ iÊV>ÊÞÕÊ>V iÛiÊÌ iÊÀiµÕÀi`Ê«ÕÕÌÊÛ>ÕiÃÊ>VVÀ`}ÊÌÊ Ê / iÊiÞÊw}ÕÀiÃÊÊÌ iÊV«ÀiÃÃÊV>LiÊÕ}Ê>`ÊÌ iÊV«ÀiÃÃÊ`iÊÕÃÌÊ>ÌV ° 188 56 56 56 56 56 60 60 60 60 60 60 70 70 70 70 70 70 73 73 73 79 79 79 ÊÈ£ÓÎnÊ*>ÀÌÊ£°Ê WK-AL/CU compression cable lugs straight ring design Technical Data Instructions Aluminum AL 99.5 CU-ETP according to DIN EN 13601 bright Material: Surface: UÊ Ê-iiÛiÊwi`ÊÜÌ ÊVÌ>VÌÊÕLÀV>ÌÊ>`ÊVÃi`Ê>}>ÃÌÊ`ÀÞ}ÊÕÌ UÊ -ÌÀ>ÀiiÛi`ÊvÀÊ>ÕÕÊV`ÕVÌÀà WK-AL/CU compression cable lugs Part No. 906478 906172 906173 906479 906480 906481 906482 906483 906185 906484 906485 906486 906487 906488 906489 906490 906212 906174 906175 906491 906492 906493 906494 Cross section mm2 rm/sm* se** 150 150 150 185 185 185 185 240 240 240 240 300 300 300 300 400 400 400 400 500 500 500 500 185 185 185 185 240 240 240 300 300 300 300 - Hole M 10 12 16 10 12 16 20 10 12 16 20 10 12 16 20 10 12 16 20 10 12 16 20 ÀÊrÊÀÕ`ÊV>LiÊÕÌÜÀi ÃÊrÊÃiVÌÀÊV>LiÊÕÌÜÀi ÃiÊrÊÃiVÌÀÊV>LiÊÃ}iÜÀiÊ­ÕÃÌÊLiÊ«ÀivÀi`® for *ALU Powerllne (Conductor category 5) Key figures K 150 150 150 25 25 25 28 28 28 28 32 32 32 32 34 34 34 34 38 38 38 38 44 44 44 44 185 185 185 185 240 240 240 240 300 300 300 300 400 400 400 400 Dimension in mm Weight 100 pcs. approx. kg d1 d3 d2 b l 16,3 16,3 16,3 18,3 18,3 18,3 18,3 21 21,5 21,5 21 23,3 23,3 23,3 23,3 26 26 26 26 29 29 29 29 25 25,5 25,5 28,5 28,5 28,5 28,5 32 32 32 32 34 34 34 34 38,5 38,5 38,5 38,5 44 44 44 44 10,5 13 17 10,5 13 17 21 10,5 13 17 21 10,5 13 17 21 10,5 13 17 21 10,5 13 17 21 30 30 30 30 30 36 36 30 30 36 36 30 30 36 36 36 36 36 36 44 44 44 44 100 100 100 102 102 105 105 112 112 115 115 115 115 116 116 125 125 125 125 140 140 140 140 Total 13,80 13,57 12,88 17,60 17,31 19,68 18,96 20,41 20,41 22,58 21,85 21,84 21,84 23,20 22,49 32,87 33,27 31,99 31,25 43,70 43,33 42,83 42,08 VPE pcs. Cu 8,31 8,07 7,18 10,30 10,00 12,40 11,68 10,00 10,00 12,00 11,28 10,80 10,80 12,80 12,10 17,67 17,39 16,80 16,05 21,57 21,20 20,70 19,96 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 1 1 Other dimensions available on request. Subject to technical changes. Prices available on request. IÊÊÊ*i>ÃiÊLÃiÀÛi\Ê*ÀViÃÃ}ÊÕÃÌÊLiÊ`iÊiÝVÕÃÛiÞÊÜÌ ÊÌ iÊ nÊV«ÀiÃÃÊÌi`i`ÊvÀÊÌ°Ê"ÞÊÌ iÊV>ÊÞÕÊ>V iÛiÊÌ iÊÀiµÕÀi`Ê«ÕÕÌÊÛ>ÕiÃÊ>VVÀ`}ÊÌÊ Ê / iÊiÞÊw}ÕÀiÃÊÊÌ iÊV«ÀiÃÃÊV>LiÊÕ}Ê>`ÊÌ iÊV«ÀiÃÃÊ`iÊÕÃÌÊ>ÌV ° ÊÈ£ÓÎnÊ*>ÀÌÊ£°Ê 189 WK-AL compression connector Technical Data Instructions Aluminum AL 99.5 bright Material: Surface: UÊ Ê-iiÛiÊwi`ÊÜÌ ÊVÌ>VÌÊÕLÀV>ÌÊ>`ÊVÃi`Ê>}>ÃÌÊ`ÀÞ}ÊÕÌ UÊ Ê{ÈÓÈÇÊ*>ÀÌÊÓ WK-AL compression connector Part No. Cross section mm2 rm/sm 906511 906512 906513 906514 906515 906516 906406 906517 906518 906519 906520 906521 25 35 50 70 95 120 150 185 240 300 400 500 for *ALU Powerllne Key figures se 35 50 70 95 120 150 185 240 300 - ÀÊrÊÀÕ`ÊV>LiÊÕÌÜÀi ÃÊrÊÃiVÌÀÊV>LiÊÕÌÜÀi ÃiÊrÊÃiVÌÀÊV>LiÊÃ}iÜÀiÊ­ÕÃÌÊLiÊ«ÀivÀi`® 95 120 150 185 240 300 400 12 14 16 18 22 22 25 28 32 34 38 44 Dimension in mm d1 d3 l 7 8 10 11,5 13,4 15 16,5 18,5 21,3 23,3 26 29 12 14 16 18,5 22 23 25 28,5 32 34 38,5 44 70 85 85 105 105 105 125 125 145 145 210 210 Weight 100 pcs. approx. kg 1,78 2,85 3,40 5,59 8,49 8,68 11,13 14,35 19,17 22,71 35,90 48,80 50 50 25 25 10 10 10 10 10 10 5 5 Other dimensions available on request. Subject to technical changes. Prices available on request. IÊÊÊ*i>ÃiÊLÃiÀÛi\Ê*ÀViÃÃ}ÊÕÃÌÊLiÊ`iÊiÝVÕÃÛiÞÊÜÌ ÊÌ iÊ nÊV«ÀiÃÃÊÌi`i`ÊvÀÊÌ°Ê"ÞÊÌ iÊV>ÊÞÕÊ>V iÛiÊÌ iÊÀiµÕÀi`Ê«ÕÕÌÊÛ>ÕiÃÊ>VVÀ`}ÊÌÊ Ê / iÊiÞÊw}ÕÀiÃÊÊÌ iÊV«ÀiÃÃÊV>LiÊÕ}Ê>`ÊÌ iÊV«ÀiÃÃÊ`iÊÕÃÌÊ>ÌV ° 190 VPE pcs. ÊÈ£ÓÎnÊ*>ÀÌÊ£°Ê WK-AL/CU compression connector Technical Data Instructions Aluminum AL 99.5 CU-ETP according to DIN EN 13601 bright Material: Surface: UÊ Ê-iiÛiÊwi`ÊÜÌ ÊVÌ>VÌÊÕLÀV>ÌÊ>`ÊVÃi`Ê>}>ÃÌÊ`ÀÞ}ÊÕÌ UÊ -ÌÀ>ÀiiÛi`ÊvÀÊ>ÕÕÊV`ÕVÌÀà WK-AL/CU compression connector Part No. 906460 906495 906209 906496 906497 906498 906499 906500 906501 906502 906503 906504 906505 906506 906507 906508 906509 906210 906510 Cross section mm2 Al rm/sm Cu rm/sm 150 150 150 150 185 185 185 185 240 240 240 240 300 300 300 300 400 400 400 70 95 120 150 95 120 150 185 120 150 185 240 150 185 240 300 185 240 300 ÀÊrÊÀÕ`ÊV>LiÊÕÌÜÀi ÃÊrÊÃiVÌÀÊV>LiÊÕÌÜÀi for *ALU Powerllne (Conductor category 5) 150 150 150 150 185 185 185 185 240 240 240 240 300 300 300 Key figures Dimension in mm Weight 100 pcs. approx. kg Al Cu d1 d3 d2 d4 l Total Cu 25 25 25 25 28 28 28 28 32 32 32 32 34 34 34 34 38 38 38 16 18 20 22 18 20 22 25 20 22 25 28 22 25 28 32 25 28 32 16,3 16,3 16,3 16,3 18,3 18,3 18,3 18,3 21 21,5 21,5 21 23,3 23,3 23,3 23,3 26 26 26 25 25,5 25,5 25 28,5 28,5 28,5 28,5 32 32,5 32,5 32 34 34 34 34 38,5 38,5 38,5 11,5 13,5 15,5 17 13,5 15,5 17 19 15,5 17 19 21,5 17 19 21,5 24,5 19 21,5 24,5 16,5 19 21 23,5 19 21 23,5 25,5 21 23,5 25,5 29 23,5 25,5 29 32 25,5 29 32 101 108 108 113 108 108 113 116 120 124 127 128 124 128 128 138 131 129 129 9,59 11,66 12,59 15,5 13 14,01 16,93 18,53 17,36 20,08 21,84 25,85 20,51 22,58 25,63 30,56 26,7 29,3 34,3 3,58 5,62 6,61 9,46 5,62 6,61 9,47 10,97 6,60 9,27 10,97 14,89 9,27 11,19 13,71 18,58 11,20 13,70 18,60 VPE pcs. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 1 Other dimensions available on request. Subject to technical changes. Prices available on request. IÊÊ* Ê i>ÃiÊLÃiÀÛi\Ê*ÀViÃÃ}ÊÕÃÌÊLiÊ`iÊiÝVÕÃÛiÞÊÜÌ ÊÌ iÊ nÊV«ÀiÃÃÊÌi`i`ÊvÀÊÌ°Ê"ÞÊÌ iÊV>ÊÞÕÊ>V iÛiÊÌ iÊÀiµÕÀi`Ê«ÕÕÌÊÛ>ÕiÃÊ>VVÀ`}ÊÌÊ Ê / iÊiÞÊw}ÕÀiÃÊÊÌ iÊV«ÀiÃÃÊV>LiÊÕ}Ê>`ÊÌ iÊV«ÀiÃÃÊ`iÊÕÃÌÊ>ÌV ° ÊÈ£ÓÎnÊ*>ÀÌÊ£°Ê 191 Bolt connector Technical Data Material: Ê Surface: Dimensions: Design UÊ ÜÌ Ê`Û`iÀ UÊ ÊÌ iÊV`ÕVÌÀÊÌiÀ>ÊV >iÊÃÊ«ÀÛ`i`ÊÜÌ ÊÌÀ>ÃÛiÀÃiÊ grooves and oxidation protection ÕÕÊ>Þ tin plated d1 = 42 mm d2 = 26.2 mm L1 = 220 mm IEC test as per DIN EN 61238-1 Class A / iÃiÊLÌÊViVÌÀÃÊÜiÀiÊ`iÛi«i`ÊiëiV>ÞÊvÀÊÌ iÊ1Ê*ÜiÀiÊ>`ÊÃÕVViÃÃvÕÞÊÌiÃÌi`Ê>VVÀ`}ÊÌÊ SICON bolt connector 185-400 + 500 mm² RE Al/Cu + 300 flex / iÊëiV>Ê`iÃ}ÊvÊÌ iÊLÌÃÊ >ÃÊÊwÊÝi`Ê«Ài`iÌiÀi`Ê LÀi>}Ê«ÌÊÊÌ iÊÌ Ài>`ðÊÃÌi>`ÊÌ iÊLÌÊ>Ü>ÞÃÊÀi>LÞÊÀ«ÃÊ Ì iÊÃÕÀv>ViÊvÊÌ iÊÌiÀ>ÊL`Þ° qÊ Ê ÊÈ£ÓÎn£Ê >ÃÃÊ° UÊÊ Ê«ÀÌÀÕÃÃÊÊÌ iÊÌiÀ>ÊL`Þ UÊÊÕÊÕÌâ>ÌÊvÊÌ iÊÌ Ài>`Ê>`ÊV>ÀÀÞ}ÊV>«>VÌÞÊvÀÊiÛiÀÞÊ conductor cross section UÊÊ ÊëiV>ÊÌÊÀiµÕÀi` UÊÊiÌiÊà i>À}ÊvvÊvÊÌ iÊà i>ÀÊLÌÊ>iÃÊÌ} Ìi}Êi>ÃiÀ Incorporate conductor cross section table wÊiÜÀi SM 120° SE 120° SM 90° SE 90° RE RMV RM `ÕVÌÀÊÌÞ«iÃÊ>ÃÊ«iÀÊ ÊÈäÓÓnÊÊäÉÓääx £nxÊÊÓ{äÊ­ÎääÊ>Ý°Ê(ÊÓÈÊ® £nxÊ­Ó{äÊ«ÀiÃÃi`ÊÀÕ`® 185 - 240 185 - 240 185 - 240 185 - 500 185 - 400 185 - 400 Cross section area aluminum conductor Other conductor cross sections and dimensions on request. SICON – The first stepless shear bolt 1 Ê Ê ÊÃÌ>`>À`Ê iÝ>}>ÊÜÀiV ÊÜÀÃÊÊ>ÊÌ Ài>`i`Ê«ÊÜ V Ê ÜÊLiÊÃVÀiÜi`ÊÌÊÌ iÊ iÊvÊÌ iÊÃÌi«iÃÃÊV«ÀiÃÃÊLÌ°Ê / iÊÌÀ>VÌÊÃÊÌÊÌiÀÀÕ«Ìi`ÊLÞÊ>ÞÊÃÌi«ÊÀÊÌV ÊÊÌ iÊ bolt. 2 Ê7 Ê iÊÃVÀiÜ}ÊÊÌ iÊ- " ÊLÌ]ÊÌ iÊ«ÀiÃÃÕÀiÊ«>ÌiÊÃiÃÊ ÊÌ iÊLÌÌÊvÊÌ iÊLÌ°Ê/ iÊLÌÊÜÊÌÕÀÃÊÊÌ ÃÊ«>Ìi]Ê ÊVÌÀ>ÃÌÊÌÊÌ iÊVÛiÌ>ÊLÌÃ]ÊÊ i>`ÊvÀVÌÊVVÕÀÃÊ ÊÌ iÊV`ÕVÌÀ°Ê/ iÊÌÀµÕiÊvÊÌ iÊLÌÊVÀi>ÌiÃÊÌ iÊ«ÀiÃÃ}Ê «ÀiÃÃÕÀiÊ>ÃÌÊ`i«i`iÌÞÊvÊÌ iÊV`ÕVÌÀÊ>ÌiÀ>°Ê 7Ì ÊÌ ÃÊÃ}wÊV>ÌÞÊ } iÀÊ«ÀiÃÃ}Ê«ÀiÃÃÕÀiÃÊ>ÀiÊ>V iÛi`Ê vÀÊ>ÕÕÊV`ÕVÌÀÃÊ>`ÊiÛiÊwÊiÜÀi`ÊV`ÕVÌÀÃÊ>ÀiÊ not damaged. 1 2 3 3 The SICON bolt continues to turn until it reaches the shearing iÌ°Ê7 iÊÃVÀiÜ}ÊÊÌÊÃÊ>`i`ÊÊÌiÃÊ>`ÊÜ iÊ Ì iÊà i>ÀÊiÌÊÃÊÀi>V i`ÊÌÊÃÊ>Ý>ÞÊi}>Ìi`Ê>`ÊÌi>ÀÃ°Ê In comparison to the conventional shear bolts, the bolt tears à i>ÀÃÊÛiÀÞÊ}iÌÞÊ>`Ê>ÃÌÊiÀvÀii° 4 Ê /Ê iÊ- " ÊLÌÊ>Ü>ÞÃÊà i>ÀÃÊ`ÀiVÌÞÊÊÌ iÊÃÕÀv>ViÊvÊÌ iÊ ÌiÀ>ÊL`Þ°Ê/ ÕÃÊÌ iÊÕÊ«ÃÃLiÊ«ÀÌÀÕÃÊÃÊ>Ü>ÞÃÊ >V iÛi`ÊqÊ`i«i`iÌÊvÊÌ iÊV`ÕVÌÀÊÌÊLiÊViVÌi`° 192 4 £nxÊÊÓ{äÊ­ÎääÊ>Ý°Ê(ÊÓÈÊ® £nxÊ­Ó{äÊ«ÀiÃÃi`ÊÀÕ`® 185 - 240 185 - 500 185 - 400 185 - 400 Cross section area copper conductor HYDAC - Fastening systems in the turret TURRET - “half-moon” HRFLEX 3x to 9x (AC) Requirements from the customer for the new cable fastening: UÊ`Õ>ÀÊVÃÌÀÕVÌÊÃÞÃÌi UÊ «>VÌÊ`iÃ} UÊ/ÕÀÀiÌ\Ê-«iÊ>ÃÃiLÞÊvÊÌ iÊv>ÃÌi}ÊÃÞÃÌi UÊ >Li\Ê>ÃÌÊ>`ÊëiÊÌÞ«iÊvÊv>ÃÌi} UÊ`Ê>VViÃÃLÌÞÊÌÊ>ÊV>Lià UÊ-«iÊÌÊÀi«>ViÊÌ iÊV>Li UÊ «iÃ>ÌÊvÊÌ iÊV>LiÊÌiÀ>ViÃÊÕ«ÊÌÊ£ä¯ UÊ- ÀÌVÀVÕÌÊ«ÀvÊÕ«ÊÌÊÓäÊ UÊÀiÊÀiÃÃÌ>ÌÊ>ÌiÀ> UÊ/i«iÀ>ÌÕÀiÊ`i«i`iÌÊ>`ÊÀi>LiÊÀiÌiÌÊvÀViÊvÊÌ iÊV>Li UÊ Ê`>>}iÊvÊÌ iÊV>LiÊÃÕ>ÌÊ­i°}°]Ê«V }® Advantages: UÊiÝLiÊvÀÊ«ÜiÀÊV>LiÊÕ«ÊÌÊ£ä¯Ê(Ê`vviÀiVi UÊ >LiÊ`>iÌiÀÊÕ«ÊÌÊÎx UÊÊ>ÃÌÊ>`Ê>Ìi>ViÊvÀi`ÞÊ>ÃÃiLÞÊÊÌ iÊ ÀâÌ>Ê>`Ê vertical turret. UÊÀÊ£ÊqÊÎÊ«ÜiÀÊV>LiÃÊÌ ÀÕ} ÊÃiÀÌà UÊÀiÊÀiÃÃÌ>ÌÊ>VV°ÊÌÊ1{V>ÃÃÊ6ä UÊ iÃ}i`ÊvÀÊà ÀÌVÀVÕÌÊVÕÀÀiÌÊÕ«ÊÌÊÓäÊ UÊ iÌÌiÀÊ«ÀÌiVÌÊvÊÃÕ>ÌÊvÊÌ iÊ«ÜiÀÊV>Li UÊ-ÕÌ>LiÊvÀÊÌi«iÀ>ÌÕÀiÃÊvÀÊ{äc Ê­ÃÕÀÛÛ>®ÊLÃʳäc UÊ>ÃÌÊÀi«>V>LÌÞÊvÊÌ iÊ`Û`Õ>ÊV>Lià UÊ ÃÌ>ÌÊ«ÀiÃÃÕÀiÊvÀViÊÌ ÀÕ} ÊëÀ}Ê>ÃÃiLià TURRRET - “star” spacer Test and inspections performed: UÊÊ- ÀÌVÀVÕÌÊÌiÃÌÊÕ«ÊÌÊ{£Ê (Short-circuit test with ASTA certificate existing) UÊ `ÊÌiÃÌÊÕ`iÀÊ>`Ê{äc ]ÊÓä UÊÌÊÌiÃÌʳäc Ê­V««iÀÊVÀi®ÊÕ`iÀÊ>` UÊ>ÌiÀ>Ê>VV°ÊÌÊ1{ÊqÊ6äÊ­wÀiÊÀiÃÃÌ>Ì® UÊ>`ÊÌiÃÌÊÊÎäÊ`>ÞÃ]ÊÕÌÃ`iÊvÊÌ iÊ«ÀiÃià UÊ/iÃiÊÌiÃÌÊvÊÌ iÊÌÀ}}iÀ UÊ>`}Ê>`ÊLi`}ÊÌiÃÌÊvÊÌ iÊL>ÃiÊvÀ>i UÊ«ÊÌiÃÌ UÊviÌiÊ>`Ê>}}ÊÌiÃÌÊvÊÌ iÊ>ÌiÀ> UÊ->ÌÊ>`ÊëÀ>ÞÊÌiÃÌ Stern Star EinsatzInsert Outstanding tests and certificates: UÊÊÊViÀÌwV>Ìi Spannband Tightening strap Pressure piece Druckstück 193 Cable clamps Cable clamps K Cable clamps KS For fastening single-wire and multiple-wire cables. For fastening single-wire cable in diagonal bracing. With additional elastic insert: £®ÊÊÀÊ«>``}ÊÌ iÊV>LiÊ­ÛiÀÊ>ÊÕÌÃ`iÊ`>iÌiÀÊvÊrÊÈäÊ®]Ê to avoid damage during loading, or change of the ambient temperature. With additional elastic insert: 1) In the area of riser lines of a desired height to accept the weight forces and secure fixation of the cables. 2) Expansion of the clamping range of the clamp to fasten cables with smaller outside diameter. 2) In the area of riser lines of a desired height to accept the weight forces and secure fixation of the cables. 3) Fastening of cables with smaller outside diameter to expand the clamping range of the clamp. 3) The hole for a M10 bolt in the lower part of the cable clamps enables a direct fastening, e.g., on floors, walls, lattice, concrete or wood masts. Technical Data Technical Data Material: Diameter range: Mechanical short-circuit protection: Max. tightening torque of the fastening screws: Polyamide, glass fiber reinforced 18 to 90 mm Material: Diameter range: Mechanical short-circuit protection: Max. tightening torque of the fastening screws: 10000 N 5 Nm Polyamide, glass fiber reinforced 22 to 46 mm 12500 N 5 Nm Cable clamps K Type D mm K26/38 K36/52 K50/75 K66/90 24-38 36-52 50-75 66-90 Diameter with an elastic insert in mm Diameter with an elastic insert in mm 21-35 32-49 47-72 63-87 18-32 29-46 44-69 60-84 L in mm 91 108 126 158 B in mm 60 60 60 70 l in mm 60 75 95 120 d in mm 12 12 12 14 H1 in mm 36-47 43-56 51-77 65-89 H2 in mm h in mm a in mm 19 24 30 42 7 8 9 10 46-57 56-72 74-98 91-115 Cable clamps KS Type D mm KS 25/36 25-36 33-46 KS 33/46 194 Diameter with an elastic insert in mm L in mm 22-33 30-43 150 170 B in mm 80 80 l in mm 110 130 d in mm 12 12 H1 in mm 55-75 55-85 H2 in mm 77-97 95-115 h in mm 35 35 a in mm 15 19 HELUWIND® WK-Multiclamp Requirements of the customer for the new cable fastening UÊ `Õ>ÀÊVÃÌÀÕVÌ\ÊÀÊÃ}iÊÀÊÃÕÀv>ViÊÕÌ}Ê­ÜÌ ÊÃiÛiÀ>Ê>ÞiÀî UÊ Ê >«ÊL`iÃÊ>`ÊiÀÊ>`>«ÌiÀÊ>`iÊvÊy>iÀiÌ>À`>ÌÊ«>ÃÌVÊ**6ä\ Test and V0 classification corresponding to UL 94 (Vertical Burning Test) UÊ Ê>ÃÌi}Ê>VViÃÃÀiÃÊ­>ÃÊvÀÊiÝ>«i]ÊÌ Ài>`i`Ê«Ã]ÊÕÌÃ]ÊVÛiÀÊ«>ÌiÃÊ>`Ê>ÞÊ`Ê of sub-construction) made of steel or stainless steel – selection of suitable fastenings based on various test routines – dependent on application surroundings (e.g., dimensions, weight, and insulation of the used cables. Material PPV0 To further improve the preventative fire protection, wind energy clamps are made out of the flame-retardant plastic PPV0. These were tested corresponding to UL 94 (Vertical Burning Test) and classified in the category V0. UL 94 is a test method of the Underwriters Laboratories for inter-branch evaluation and classification of the flammability of plastics: A test specimen is fastened in the vertical position and subjected to a flame for a duration of 10 seconds from the bottom out over an open ignition source. A second flame treatment was introduced for a duration of 10 seconds directly after extinguishing the test specimen. V0 then the highest level and classified as the most flame resistant materials: Extinguish clamped test specimen within 10 seconds without burning drops of melted plastic. Special clamps Individually fabricated fastening solutions for pipes, ables and other parts: UÊ Ê>LÀV>Ìi`Ê>VVÀ`}ÊÌÊVÕÃÌiÀÊëiVwV>ÌÃÊÀÊÊÌ iÊL>ÃÃÊvÊÜÊ`iÛi«iÌà UÊ ÊÃÊ>V i`ÊÀÊ`iÊV>ÃÌÊÛiÀÃ]Ê`i«i`}ÊÊ>ÌiÀ>]Ê`iÃÃÊ>`ʵÕ>ÌÌÞÊ UÊ Ê>LÀV>ÌÊvÊÛ>ÀÕÃÊ«>ÃÌVÃÊ­**Ê`iÀÊ*®]ÊÌ iÀ«>ÃÌVÃ]Êi>ÃÌiÀÊÀÊviÀÀÕÃÊ metals UÊ Ê>iÀiÌ>À`>ÌÊ>ÌiÀ>ÃÊ>VVÀ`}ÊÌÊÛ>ÀÕÃÊÌiÀ>Ì>ÊwÀiÊ«ÀÌiVÌÊÃÌ>`>À`à 195 The Roxtec Sealing Solution The Roxtec module partitions secure cable and pipe installations in demanding applications in wind-turbine engineering. Special products for the housing insert and control-cabinet construction sectors are available. The solution: Multidiameter™– the flexible, adaptable Roxtec delayering technology provides thousands of constructers, fitters and operators secure and sophisticated lead-throughs for cables and pipes. With our wide spectrum of frames and inserts you will achieve perfect sealing in every outer diameter. Even subsequent expansions to finished installations become problem-free. Multidiameter™ Module kits for frame size 6 RM Kit 601 196 RM Kit 602 RM Kit 603 RM Kit 604 RM Kit 605 Example of use This layout facilitates separating power cables from signal and OWG connections Separating the power cable in the cable retainers positively influences any arising stagnation temperatures Multidiameter™ Modules with core RM 20w40 RM40 10/32 RM60 RM6024/54 RM90 M120 197 Cable fittings from Tyco Electronics Raychem GmbH Cable connection RSTI Screened, separable connection system RSTI, 630A up to 36kV, cross section: 25mm - 630mm² for SF6-insulated switchgear with 630A bushings, Type C, 630/1250A according to CENELEC HD506 S1, EN 50180 and EN 50181 Coupling plug RSTI-CC Screened, separable coupling connection system RSTICC, 630A up to 36kV, cross section: 25mm² - 630mm² in combination with connection system RSTI for SF6-insulated switchgear with 630A bushings, Type C, 630/1250A according to CENELEC HD506 S1, EN 50180 and EN 50181 Typical application in a switching system. 198 Cable fittings from Tyco Electronics Raychem GmbH Medium-voltage power cables Heat shrinkable joints MXSU Heat shrinkable joints MXSU for polymeric insulated cables up to 36kV, cross section: 25mm² - 500mm² incl. mechanical connectors Heat shrinkable joints SXSU Heat shrinkable joints SXSU for polymeric insulated cables up to 36kV, cross section: 25mm² - 1200mm² for compression joints Low-voltage power cables Heat shrinkable joints UAGA Heat shrinkable joints UAGA for polymeric insulated cables up to 1kV, cross section: 1.5mm² - 300mm² Heat shrinkable joints VMDU Heat shrinkable joints VMDU for control cables, cross section: 4 - 75 x 1.5mm² - 2,5mm² 199 Shrink-on tube SK-D Shrink-on tube SK-D heavy walled with inner adhesive Material Application Crosslinked Polyolefine with internal adhesive Colour: black For protection of cable joints and terminations for usage at low voltage (600V). Technical Data Shrink-on tube SK-D heavy walled with inner adhesive Temperature range: Shrinking temperature: Shrinking rate: Dielectric Strength: Adhesive softening point: -55°C up to +90°C +120°C 3:1 20kV/mm +80°C up to +90°C Properties UÊ >}ivÀii Interior diameter before shrinking in mm 8,9 13,0 19,1 27,9 38,1 50,8 68,1 89,9 119,9 Interior diameter after shrinking in mm 3,0 4,1 6,1 8,9 11,9 16,0 22,1 30,0 39,9 Wall thickness after shrinking in mm Rods to in mm 1,8 2,4 2,4 3,0 4,1 4,1 4,1 4,1 4,2 1,22 1,22 1,22 1,22 1,22 1,22 1,22 1,22 1,22 Dimensions and specifications may be changed without prior notice. You can find detailed information in our new HELUTOP® brochure Ê Ê Ê Ê Product range of cable glands UÊV°ÊVÊÕÌÃÊ>`Ê>`>«ÌiÀà UÊV°ÊiÝ«>ÃÃÊ>`ÊÀi`ÕVÌà clear display UÊ*>ÃÌV]ÊÃÌ>iÃÃÊÃÌii]ÊLÀ>ÃÃÊ>`Ê Ê>««V>Ì detailed description UÊV°Ê>««V>ÌÃÊ>`Ê>ÃÃiLÞÊvÀ>Ì 200 You can find detailed information in our accessories catalogue. This catalogue will give you a comprehensive overview of the products. Additional accessories Cable ties Cable ties T Cable ties with plastic lugs for bundling and mounting cables and wires. Material polyamide 6.6 halogen-free, silicone-free Technical Data Temperature range: -40°C up to +80°C flammability according to UL94 V2 Cable ties E Cable ties made of stainless steel with ball locking system for use under extreme stresses such as high temperatures, caustic environment, high tensile load. Material Stainless steel Technical Data Temperature range: -80°C up to +538°C. Approvals: GL, DNV, Lloyd’s, UL Shrink tubing Shrinking tubing SPSP coils Polyolefine shrink tubing for restoring insulation, for sealing electrical components. Material PO (Polyolefine) self-clearing Technical Data Temperature range: -55°C up to +135°C Shrinking temperature: +100°C, shrinkage rate: 2:1 Cable conduit Helucond PA6-UL-F/B Cable protecting hose, heavy, for high mechanical loads, high load capacity. Material Mod. polyamide PA 6. halogen-free, cadmium-free. black: UV-resistant. Flammability according to UL 94: V0 Technical Data Temperature range: -40°C up to +120°C (briefly: up to +160°C) Load/100mm for NW 16/17: approx. 750 N Quick plug coupling For secure and fast connection, fitting for parallel coiled flexible tubes, type HELUcond. Material PA Technical Data Protection class: from IP 65 SH system mount System mount for flexible tube HELUcond. Universal system mount with optional brackets for external loads. Material Polyamid PA 6. Halogen-free. Flammability according to UL 94: HB Technical Data Temperature range: -40°C up to +110°C 201 Tools Cable cutter KST 1 Cable cutter KST 1 with telescope grip for cutting range up to 26 mm. Part no. 99087 WK-API 18 Technical Data UÊ>Ý°ÊvÌ\Ê{ÓÊ UÊ"«iÀ>Ì}Ê«ÀiÃÃÕÀi\ÊÇääÊL>ÀÊ­ÇäÊ*>® UÊ iÃÃ\Ê7ÊxÊÊÝÊÊ{ÎäÊÊÝÊÊΣäÊ UÊ7i} Ì\Ên°ÎÊ} UÊ >ÌÌiÀÞÊ­ÀiV >À}i>Li®\ÊÌ ÕÊÌiV }ÞÊ£{°{Ê6ÊΰäÊ UÊ >À}iÀ\ÊÓÓäÓ{äÊ6ÆÊxäÈäÊâÆÊÇ°Ó£nÊ6 UÊ >À}}ÊÌi\Ê>««ÀÝ°ÊxäÊÕÌià UÊ1Ê*ÜiÀiÊ­wÊiÊÜÀiîÊÕ«ÊÌÊ{ääÊ2 UÊ1ÊÊÓÊÕ«ÊÌÊxääÊ2 Part no. 906647 WK Electro-hydraulic battery pump This battery pump is suitable for the operation of hydraulic cutting and pressing tools up to max. 700 bar operating pressure. Technical Data UÊ"«iÀ>Ì}Ê«ÀiÃÃÕÀi\ÊÇääÊL>ÀÊ­Çä*>® UÊ iÃÃ\ÊÓäÊÊÝÊ£äÊÊÝÊÓäxÊ UÊ7i} Ì\Ê{°ÈÊ}Ê­V°ÊL>ÌÌiÀÞ® UÊ"ÕÌ«ÕÌ\ÊÓääÊ7 UÊ >ÌÌiÀÞÊ­ÀiV >À}i>Li®\ÊÌ ÕÊÌiV }ÞÊ£n6Ê UÊ"«iÀ>Ì}ÊÌi«°\ÊÓäc ÊÌʳxxc UÊ nÊ«ÀiÃÃ} ÊΰäÊ Part no. 906207 WK Electro-hydraulic radial piston pump Technical Data UÊÜ\Êä°È{ÊÉ° UÊ"«iÀ>Ì}Ê«ÀiÃÃÕÀi\ÊÇääÊL>À UÊÌÀÊÛÌ>}i\ÊÓÎäÊ6]ÊxäÊâ UÊ,>Ìi`Ê«ÜiÀ\Êä°ÇxÊ7 Complete with transport cart, electrical controls, oil sight glass, motor safety switch, foot switch with 3-point safety control, safety valve, solenoid valve and 3 m high-pressure hose Without pressing head. Optionally available as 400 V variant. Part no. 906721 202 CCC-Certification for China The HELUKABEL® GmbH had obtain for their products the CCC-Certification for the following products: PVC insulated and PVC sheathed oil-resistant flexible cables according to GB 5023.7-1997 227 IEC 74 (RVVYP) 300/500V 0,5-2,5 mm2 (2-60 cores) 227 IEC 75 (RVVY) 300/500V 0,5-2,5 mm2 (2-60 cores) Colour: grey H05 VV5-F H05 VVC4V5-K PVC insulated non-sheathed calbes and wires according to GB 5023.3-1997 227 IEC 02 (RV) 450/750 1,5-240 mm2 227 IEC 06 (RV) 300/500 0,5-1 mm2 H05 V-K H07 V-K PVC insulated flexible calbes and wires according to GB 5023.5-1997 227 IEC 06 (RV) 300/500 0,75-2,5 mm2 (2-41 cores) JZ-500, OZ-500, JB-500, OB-500, Y-CY-JZ, Y-CY-OZ, Y-CY-JB, Y-CY-OB, SY-JZ, SY-OZ, SY-JB, SY-OB, JZ-HF, OZ-HF, JZ-HF-CY, OZ-HF-CY, F-CY-JZ, F-CY-OZ, OZ-BL, OZ-BL-CY 203 Achieving success through quality and innovation Product certificates document the tested quality level of our products ISO 9000ff is used as the basis for quality management processes carried out at HELUKABEL®. Product certificates issued by accredited institutions also make it easier for you to evaluate your suppliers. Our continuous quality improvement process enables us not only to maintain a consistently high quality standard, it also ensures continued development and new product development. Our commitment to protexting the environment can be seen in our-rate environment management systems. 204 Glossary of Therms Types Page A Adapters 160 - 161 B Bolt connector BUS Cables 190 166 - 169 C Types Page Heat shrinkable joints UAGA 197 Heat shrinkable joints VMDU 197 HELUTHERM® 145 107 - 108 HELUTHERM® 145 MULTI 100 - 101 ® HELUTHERM 145 MULTI-C 102 - 103 HELUTOP® HT 183 Cable clamps 192 HELUTOP® HT-E 183 Cable conduit with inner striations 182 HELUTOP® HT-MS 183 Cable connection RSTI 196 HELUTOP® MS-EP4 183 Cable cutter KST 1 200 HELUWIND® WK (N)A2XH 57 Cable grips 182 HELUWIND® WK 101 H 29 Cable installation grips 182 HELUWIND® WK 103k EMV D-Torsion 18 - 19 ® CAN Bus 166 HELUWIND WK 103k-Torsion 16 - 17 Command Cable UL (LiYCY) 116 - 117 HELUWIND® WK 103w EMV D-Torsion 14 - 15 Command Cable UL (LiYCY-TP) 120 - 121 HELUWIND® WK 103w-Torsion 12 - 13 Command Cable UL (LiYY) 117 HELUWIND® WK 135 EMV D-Torsion 22 - 23 Command Cable UL (LiYY-TP) 118 - 119 HELUWIND® WK 135-Torsion 20 - 21 Coupling plug RSTI-CC 196 HELUWIND® WK 137 EMV D-Torsion FT4 26 - 27 HELUWIND® WK 137-Torsion FT4 24 - 25 HELUWIND® WK 300w-Torsion 1,8/3kV 32 D DATAFLAMM 112 ® DATAFLAMM-C 113 HELUWIND WK 303w-Torsion UL/CSA 33 DATAFLAMM-C-PAAR 114 HELUWIND® WK 305-Torsion 1,8/3kV 34 HELUWIND® WK 335-Torsion 2,0/3,3kV UL/CSA 35 F F-CY-JZ 65 - 66 HELUWIND® WK Brandmeldekabel-Torsion 28 Fibre Optic Breakout Cable robust, flexible 173 - 174 HELUWIND® WK DLO 2kV 40 Fibre Optic Cable flexible 170 - 172 HELUWIND® WK H07BN4-F WIND-Torsion 30 Fibre Optic Indoor/Outdoor Cable 176 HELUWIND® WK MS-Multi-Torsion 38 Fibre Optic Outdoor Cable 177 - 179 HELUWIND® WK MS-Multi-Torsion UL/CSA 39 ® Fibre Optic Outdoor Cable 180 HELUWIND WK MS-Single-Torsion 36 FIVENORM 106 HELUWIND® WK MS-Single-Torsion UL/CSA 37 HELUWIND® WK POWERLINE ALU 0,6/1kV 43 H H05Z-K/H07Z-K 108 HELUWIND® WK POWERLINE ALU 1,8/3kV 45 H07 RN-F 97 - 98 HELUWIND® WK POWERLINE ALU halogen free 47 H07 V-K/(H)07 V-K 104 HELUWIND® WK POWERLINE ALU robust 0,6/1kV 44 H07RN-F/SOOW 99 HELUWIND® WK POWERLINE ALU robust 1,8/3kV 46 Heat shrinkable joints MXSU 197 HELUWIND® WK POWERLINE ALU Tower Heat shrinkable joints SXSU 197 ® HELUWIND WK POWERLINE Blade ALU 49 51 215 Glossary of Therms Types Page Types Page HELUWIND® WK POWERLINE Blade Copper 50 NA2XS(F)2Y 61 HELUWIND® WK POWERLINE Copper Tower 48 NA2XS2Y 59 HELUWIND® WK RHH/RHW 2-ALU 41 NA2XY 55 HELUWIND® WK THERMFLEX 145 31 NAYY 54 193 NFPA 128 - 129 NYY-J and NYY-O 52 - 53 ® HELUWIND WK-Multiclamp I Industrial Ethernet 164 - 165 J P PAAR-TRONIC-CY 110 - 111 JZ-500 62 - 63 Plastic-fibre cable industry 175 JZ-500 Cold 64 Plugs 160 - 161 JZ-500 HMH 69 - 70 Profibus L2 168 JZ-500 HMH-C 71 - 72 Profibus SK 167, 169 JZ-600 77 - 78 PROFInet Type C 164 JZ-600 HMH 83 - 84 S JZ-600 HMH-C 85 - 86 Shrink-on tube SK-D 198 JZ-600 UL/CSA 87 - 88 Single 600-CY-J/-O 82 JZ-600-Y-CY 79 - 80 Single 600-J/-O 81 JZ-600-Y-CY UL/CSA 89 - 90 SUPER-PAAR-TRONIC 340-C-PUR 127 JZ-602 91 - 92 SUPER-PAAR-TRONIC-C-PUR 126 JZ-602-CY 93 - 94 SUPERTRONIC® -C-PURÖ 125 ® JZ-603 95 SUPERTRONIC -PURÖ 122 JZ-603-CY 96 SUPERTRONIC-330 PURÖ 124 JZ-604 TC TRAY CABLE 142- 143 SUPERTRONIC-330-C PURÖ 126 JZ-604-YCY TC TRAY CABLE 144 T K KAC-U washers 185 M THHN/THHW Einzelader 109 Topflex® 600 VFD 152 Topflex® 650 VFD 153 Machine outlet IP65 163 TORDIERFLEX 165 Machine outlet IP67 162 TRAYCONTROL 300 130 - 131 MEGAFLEX 500 73 - 74 TRAYCONTROL 300 TP 134 - 135 MEGAFLEX 500-C 75 - 76 TRAYCONTROL 300-C 132 - 133 Multiflex 600 150 TRAYCONTROL 300-C TP 136 - 137 Multiflex 600 C 151 TRAYCONTROL 500 138 - 139 TRAYCONTROL 500-C 140 - 141 N N2XH 56 TRAYCONTROL 600 145 - 146 N2XS(F)2Y 61 TRAYCONTROL 600-C 147 N2XS2Y 58 TRAYCONTROL 610 OIL RES II, WTTC, FT4 148 - 149 216 Glossary of Therms Types Page W Types Page WK-AL compression connector 188 WK (N)A2XH 57 WK-AL/CU compression cable lugs 187 WK 101 H 29 WK-AL/CU compression connector 189 WK 103k EMV D-Torsion 18 - 19 WK-API 18 200 WK 103k-Torsion 16 - 17 WK-CU compression cable lug 184 WK 103w EMV D-Torsion 14 - 15 WK-Multiclamp 193 WK 103w-Torsion 12 - 13 Y WK 135 EMV D-Torsion 22 - 23 Y-CY-JZ WK 135-Torsion 20 - 21 WK 137 EMV D-Torsion FT4 26 - 27 WK 137-Torsion FT4 24 - 25 WK 300w-Torsion 1,8/3kV 32 WK 303w-Torsion UL/CSA 33 WK 305-Torsion 1,8/3kV 34 WK 335-Torsion 2,0/3,3kV UL/CSA 35 WK Brandmeldekabel-Torsion 28 WK DLO 2kV 40 WK Electro-hydraulic battery pump 200 WK Electro-hydraulic radial piston pump 200 WK H07BN4-F WIND-Torsion 30 WK MS-Multi-Torsion 38 WK MS-Multi-Torsion UL/CSA 39 WK MS-Single-Torsion 36 WK MS-Single-Torsion UL/CSA 37 WK POWERLINE ALU 0,6/1kV 43 WK POWERLINE ALU 1,8/3kV 45 WK POWERLINE ALU halogenfrei, 1,8/3kV 47 WK POWERLINE ALU robust 0,6/1kV 44 WK POWERLINE ALU robust 1,8/3kV 46 WK POWERLINE ALU Tower 49 WK POWERLINE Blade ALU 51 WK POWERLINE Blade Copper 50 WK POWERLINE Copper Tower 48 WK RHH/RHW 2-ALU 41 WK THERMFLEX 145 31 WK-AL compression cable lug 185 WK-AL compression cable lug FG extruded 186 67 - 68 217 From Part No. 10001 – 49615 Part No. index Part No. Page Part No. Page Part No. Page 10001 – 10047 62 12345 – 12371 89 17001 – 17056 111 10048 – 10168 63 12372 – 12405 90 17172 67 10169 62 12410 – 12436 89 10170 63 12437 – 12470 90 19101 – 19141 126 10172 – 10173 62 12723 – 12746 83 19970 – 19995 111 10174 – 10176 63 12747 – 12804 84 10177 62 12850 – 12877 85 21001 – 21010 110 10178 – 10182 63 12878 – 12907 86 21011 – 21064 111 10183 62 10184 – 10536 63 13137 80 32001 –32015 52 10550 – 10615 77 13139 – 13140 63 32016 – 32088 53 10616 – 10746 78 13147 80 32089 – 32103 52 10750 – 10797 64 13344 – 13367 73 32104 – 32300 53 10881 – 10904 81 13368 – 13489 74 32322 – 32325 54 10910 – 10933 82 13500 – 13515 75 32481 – 32491 58 13516 – 13597 76 32534 – 32544 59 32556 – 32559 52 11201 – 11220 69 11221 – 11331 70 16157 – 16168 68 32571 – 32580 60 11332 – 11334 69 16169 – 16175 67 32612 – 32619 61 11335 – 11341 70 16176 – 16183 68 11342 – 11347 71 16196 – 16239 67 33121 – 33136 55 11348 – 11350 72 16240 – 16314 68 11464 – 11563 79 16315 – 16316 67 34090 – 34349 98 11574 – 11629 80 16317 – 16318 68 11656 – 11689 71 16320 – 16343 65 37001 – 37028 97 11700 – 11813 72 16344 –16452 66 37029 – 37154 98 11815 – 11846 87 16453 67 11847 – 11876 88 16454 – 16468 68 39025 – 39039 99 11880 – 11911 87 16490 65 11912 – 11941 88 16491 – 16493 66 49583 – 49615 122 218 From Part No. 49653 – 81882 Part No. index Part No. Page Part No. Page Part No. Page 49653 – 49685 123 62710 – 62765 132 65350 – 65385 121 49764 – 49796 124 62766 – 62793 133 69661 – 69714 142 49797 – 49829 125 62794 – 62800 134 69715 – 69737 143 49830 – 49870 127 62802 – 62812 139 69804 – 69826 144 62813 – 62868 140 62869 – 62875 141 71437 31 62876 – 62884 153 74006 19 75486 – 75496 31 50998 – 51558 107 52194 – 52197 102 62902 – 62942 145 52198 – 52292 103 62943 – 62969 146 52300 – 52361 112 62970 – 62988 145 52365 – 52429 113 62989 – 62996 146 52430 – 52431 112 62997 – 63078 147 78177 – 78180 19 52435 – 52484 114 63079 – 63133 138 80180 – 80187 180 53111 – 53261 56 63136 150 80188 – 80211 181 53376 – 53387 100 63137 152 80212 – 80218 180 53388 – 53549 101 63138 153 80219 181 63139 – 63155 152 80220 180 59472 – 59653 108 63156 – 63163 153 80223 – 80227 181 59760 – 59810 136 63164 138 80264 – 80281 178 59811 – 59836 137 63165 – 63199 139 80363 – 80382 173 6320_ – 6332_ 109 80388 – 80532 177 63331 – 63401 109 80534 173 80629 – 80630 177 61928 – 61980 134 61981 – 61998 135 61999 136 64075 – 64330 106 80681 – 80851 178 62502 – 62554 150 65044 – 65087 117 81036 – 81038 173 62556 –62605 151 65214 – 65242 118 81108 – 81382 181 62625 –62684 130 65243 – 65285 119 81501 171 62685 – 62709 131 65314 – 65349 120 81611 – 81882 177 219 From Part No. 81903 – 707129 Part No. index Part No. Page Part No. Page Part No. Page 81903 – 81904 169 703041 – 703152 15 704809 – 704876 13 81905 171 703156 – 703171 40 704877 – 704939 19 703285 – 703288 23 704940 – 705026 17 82032 – 82033 177 703289 21 82431 178 703290 23 705031 – 705034 57 82488 94 703291 – 703323 21 705037 19 82648 181 703328 19 705038 17 82780 – 82940 94 703390 – 703404 30 705039 15 82941 – 82942 93 703668 – 703671 21 705040 13 82943 – 82944 94 703672 23 705045 23 82945 – 83000 93 703673 21 705046 – 705108 21 703674 – 703804 23 705719 – 705759 25 705829 15 83001 – 83024 92 703862 40 83031 – 83104 91 703920 – 703922 13 83137 – 83227 115 703925 – 703926 13 706084 – 706089 43 83254 – 83280 116 703930 13 706194 – 706287 149 83286 – 83344 117 703932 – 703933 13 706318 13 83565 91 706399 – 706407 32 83650 – 83708 95 704038 21 706408 43 83709 – 83773 96 704039 – 704167 23 706432 32 83774 – 83809 120 704267 13 706452 – 706460 34 83810 – 83845 121 704268 15 706461 – 706530 27 83904 – 83932 118 704269 13 706557 – 706558 31 83933 – 83975 119 704287 – 704295 13 706576 – 706577 51 83976 – 83997 116 704366 – 704368 13 706578 45 704369 15 704471 21 707006 23 704675 – 704698 23 707062 – 707064 43 99087 202 702485 28 704699 – 704745 21 707097 – 707104 44 702513 – 702863 40 704749 – 704808 15 707129 21 220 From Part No. 707432 – 906721 Part No. index Part No. Page Part No. Page Part No. Page 707432 45 800109 – 800649 170 906495 – 906510 191 707454 – 707464 21 800754 – 800762 179 906511 – 906521 190 707494 – 707531 29 800980 176 906524 – 906538 186 707638 23 906539 – 906561 188 707647 – 707648 45 801354 164 906647 – 906721 202 707650 17 801421 165 707651 21 801727 173 707692 – 707695 46 801733 175 801982 168 708332 – 708335 36 708340 – 708344 35 802131 – 802142 179 708425 – 708428 38 802186 166 708436 21 802792 174 708470 – 708474 49 708475 – 708479 48 803037 – 803038 182 708678 – 708679 50 803346 – 803349 172 708687 21 803923 – 803924 182 708702 – 708710 37 803934 – 803935 174 708711 – 708716 36 708717 – 708725 37 905163 – 905919 184 708726 – 708733 38 708734 – 708745 39 906172 – 906185 189 708746 – 708754 41 906207 202 708857 40 906209 – 906210 191 708874 – 708877 33 906212 189 708974 – 708984 25 906406 190 906436 – 906459 187 906460 191 906461 – 906477 187 906478 – 906494 189 709143 – 709146 800067 47 167 221 How to get in touch with our Wind Power Specialists: Key Account Manager Wind Energy / Germany Uwe Schenk Phone: +49 7150 9209-624 PC-Fax: +49 7150 9209-5624 Mobile: +49 0171 6068 424 E-Mail: [email protected] Project Manager Wind Energy Joachim Koch Phone: +49 7150 9209-135 PC-Fax: +49 7150 9209-5135 E-Mail: [email protected] Cable Accessories Susanne Möller Phone: +49 7150 9209-760 PC-Fax: +49 7150 9209-5760 E-Mail: [email protected] Data, Network & Bus Technology Kenny Fuchs Phone: +49 7150 9209-179 PC-Fax: +49 7150 9209-5179 E-Mail: [email protected] Please check all applicable products for which you need information: Cables & Wires (full line) We would like: Cable Accessories General documentation Data, Network & Bus Technology A visit from a factory representative Media Technology A quotation for: Photovoltaic Installations Comment / Note: HELUKABEL GmbH Dieselstraße 8-12 D-71282 Hemmingen / Germany Phone +49 7150 9209-0 Fax +49 7150 81786 E-Mail: [email protected] www.helukabel.com 222 Photo: Helukabel® – Research, development and production Windsbach/Nuremberg Note Technical alternations © HELUKABEL® GmbH Hemmingen Subject to technical alternations. All illustrations, symbolic, inscriptions, markings, numbering etc., on the outer jacket are therefore without guarantee. Differences in colour between photos and deliverot goods cannot be avoided. All rights for reprinting or reproduction of text and illustrations, in whole or in part, reserved. The transfer or copyrights principally requires the written permission of HELUKABEL® GmbH. Our general terms and conditions of sale and payment are valid, visible at www.helukabel.de. The length marking The length marking, which is not calibratable, represents a tool, e.g. for a simple material allowance determination or for the specifications of the residual length that remains on the drum. The deviation of the wire length represented by the length marking can be up to 1%. Incomplete length markings, length markings missing on sections or deviations of the wire length represented by the length marking do not establish a statutory duty. Only calibrated measuring devices must be used to determine the wire length. Safety instructions The cables and wires described in the catalog are manufactured in accordance with domestic and international standards as well as in-house standards. Adherence to the then valid safety guidelines, standards and legal regulations is provided for application safety. Product specific dangers can be excluded assumed a proper and professional installation and usage is guaranteed. For each product, this catalog describes general information for usage. Independent of the above, the specifications of the appropriate DIN VDE specifications are valid. However, the installation and processing can only be performed by professional electricians. Our general terms and conditions of sale and payment are valid, visible at www.helukabel.com HELUKABEL® GmbH (Headquarters) Dieselstraße 8-12 · 71282 Hemmingen Germany Ph. +49 7150 9209-0 · Fax +49 7150 81786 HELUKABEL® USA, Inc. (US) 1490 Crispin Drive, Elgin, IL 60123 Ph. +1 847 9305118 · Fax +1 847 6228766 HELUKABEL® Int‘l Trading (CN) (Shanghai) Co., Ltd. 1st Floor, Bldg No. 4, 668 HengAn Rd., Pudong New Dist. Shanghai · PRC - 200137 Shanghai Ph. +86 21 58693999 · Fax +86 21 58693666 SDZeCOM/0313/2,5EN/Wa HELUKABEL® KOREA Co., Ltd. (KR) 521-17 Daejeo 2 Dong Gang-seo Gu Busan Ph. +82 51 9728646 · Fax +82 51 9728649 Other branches – international: France · Italy · Switzerland · Netherlands Belgium · Sweden · Czech Republic Poland · Russia · Turkey · Canada · South Africa Malaysia · Singapore · Thailand HELUKABEL® INDIA PVT. LTD. (IN) F-305 Kailash Complex, Hiranandani Gardens Link Road, Vikhroli West IND - Mumbai 400 079 Ph. +91 22 25185841 · Fax +91 22 25185839