TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
1/11
UN/ECE Technical Service No. E8/C and E27/J
Testing Laboratory No. 1107 accredited by ČIA according to ČSN EN ISO/IEC 17025:2018
TECHNICAL REPORT
No. 51007 – 19 – TAC
Test performed by computer simulation according to Regulation ECE No. 73.01
Uniform provisions concerning the approval of Lateral protection devices (LPD)
ECE No. 73.00 – date of entry into force: 1988-01-01
including all amendments up to and including:
ECE No. 73.01, supplement 01 – date of entry into force: 2017-10-10
Objectives:
Document for issue of extension No. 02 of approval No. E8 73R-0110378
0.
Reasons of extension
Addition of new material PP
I.
Technical data
0.1.
Make (trade name of manufacturer):
BAWER
0.2.
Type:
BW-E0
0.2.1.
Commercial name:
TOOL BOX
0.2.2.
Variant
E0 (details in Tab. 2)
0.3.
Means of identification of type:
Letters and digits
0.3.1.
Location of that marking:
Lid - bottom edge
0.4.
Vehicle category on which the LPD may
be installed:
N2, N3, O3, O4
0.5.
Name and address of manufacturer:
BAWER S.P.A.
VIA SOLFERINO N.4 I-70022 ALTAMURA
(BA), Altamura
Italy
0.8.
Address of assembly plant:
Z.I. JESCE, VIA APPIA ANTICA, KM 13,100
I-75100 MATERA (MT) - ITALY
0.9.
Location of the approval mark:
Injection molding
Location see at Fig. 1
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
Technical Report No.:
Regulation:
Manufacturer:
Type:
2/11
II.
Test report
1.
Test conditions
1.1.
Test sample:
The lateral protection device type BW-E0.
Type, variant:
BW-E0
Length
1000 mm
Height
503 mm
Depth
460 mm
Materials
PP, S235JR (details in Tab. 1)
Material
E modulus
[GPa]
210
1.4
S235JR
PP
Yield strength
[MPa]
235
24.5
Ultimate strength
[MPa]
360
-
Ductility
[%]
26
50
Parts
Support rods
Box, lid, bushings
Tab. 1 - Material properties
1.1.1.
Technical data from the manufacturer:
1.1.1.1. Length of box:
300 – 1000 mm
1.1.1.2. Height of box:
300 – 503 mm
1.1.1.3. Depth of box:
300 – 460 mm
L
VARIANT
DIMENSION [mm]
H
D
MATERIALS
THICKNESS
MIN
FINISHING
3,00mm
- 0,10
BLACK
PLASTIC
Min
Max
Min
Max
Min
Max
E0
300
1000
300
503
300
460
PP
E1
300
1000
300
503
300
460
PA6-30%GLASS
FIBER
3,00mm
- 0,10
BLACK
PLASTIC
Tab. 2 - LPD Variants - Technical data
Testing laboratory does not bear any responsibility for possibly incorrect values of
dimensions and materials including material data provided by the manufacturer and for
test results found out based on these values.
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
3/11
1.2.
Test procedures used:
According to accredited procedure (1.14) of
the non-linear calculation using FEM of
lateral protection device according to ECE
Regulation No. 73.01, par. 12, Annexes 3, 6.
A horizontal static force of 1 kN is applied
perpendicularly to any part of LPDs external
surface by the center of a ram the face of
which is circular and flat, with a diameter of
220 mm + 10 mm.
The locking system is excluded from the
simulation model. Its function is to keep the
lid closed and locked to the body. No forces
are transmitted via the locking system during
the test. Load force acts in the direction of lid
closing.
The removable cassette was removed from
the simulation model after consultation with
customer.
1.3.
Measuring and test equipment:
Preprocessing: ANSA 19.1.1
Calculation:
1.4.
Worst case evaluation:
PamCrash 2016.05
The worst-case variant was chosen.
The tested sample is the worst case with
regard to the dimension of the device.
Two worst loading cases were identified.
LPDs support system is set to the most
outward position.
First worst case is the middle position on the
lid. The load force bending arm on the lid is
maximal in this position.
Second worst case is the bottom edge
corner of the lid. The force is concentrated
more to one of the support assemblies and
the bottom load position cause maximal
bending moment in whole LPD structure.
Both load positions can be seen on Fig. 2.
1.6.
Test track or site:
TÜV SÜD Czech s.r.o., Testing Laboratory,
Novodvorská 994/138, 142 21 Prague 4,
Czech Republic
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
4/11
1.7.
Test criteria:
The deflection of the device under load
measured at the centre of the ram is not
more than:
(a) 30 mm over the rearmost 250 mm of the
device; and
(b) 150 mm over the remainder of the
device.
2.
The lateral protection device was loaded in
accordance with Regulation No. 73.01. The
load force is at Fig. 7. Maximal deflection of
the LPD from both load cases is in Tab. 33.
Overall deflection can be seen at Fig. 3 and
Fig. 4
Test results
Load case
Load point
Criterion [mm]
Deflection under the load [mm]
Residual deflection [mm]
1
2
Center
150
24.0
126.0
Bottom edge
30
6.1
23.9
Tab. 3 - Worst case deflections
3.
Specimen submitted to test on:
2019-09-16
4.
Date of test:
2019-11-25
III.
Manufacturer’s information folder
No. R073 – BW-E0 Revision 02
14 pages total of 2019-10-07
IV.
Other documentation
Figures:
Drawings:
Graphs:
page 6-8
page 9-10
page 11
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
Technical Report No.:
Regulation:
Manufacturer:
Type:
5/11
V.
Attachments
No attachments
The results presented above relate to the tested items only and to the sample as provided by the
customer.
Measuring and test equipment and test site meet the requirements of the applicable legislation.
This report must never be reproduced incomplete and without a written permission of the testing
laboratory. TÜV SÜD Czech confidentiality degree: confidential
The final assessment and worst case evaluation exceed the accreditation scope.
VI.
Final assessment
The described sample
complies
with the requirements of ECE Regulation No. 73.01
for issue of extension of approval
This technical report consists of pages No. 1 to 11.
Jakub Jelínek
Vít Bursík
Test executive
Officially recognized expert
Prague, 2019-11-26
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
6/11
Figures:
Fig. 1 – Marking location
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
7/11
Load 1 - center
Load 2 – bottom edge
Fig. 2 - Load positions
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
8/11
Fig. 3 - Load case 1 - Max. deflection (the criterion is 150 mm, fringe max is set to 28 mm for better
visibility)
Fig. 4 - Load case 2 - Max. deflection (the criterion is 30 mm, fringe max is set to 7 mm for better
visibility)
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
9/11
Drawings:
Fig. 5 - Tool box dimension
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
10/11
Fig. 6 - Tool box with support system
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
TÜV SÜD Czech s.r.o.
Technical Report No.:
Regulation:
Manufacturer:
Type:
51007 – 19 – TAC
ECE No. 73.01
BAWER S.P.A., Italy
BW-E0
11/11
Graphs:
Fig. 7 - Loading force
End of the technical report
TÜV SÜD Czech s.r.o., Testing Laboratory, Novodvorská 994/138, 142 21 Prague 4, Czech Republic
Phone: +420 239 046 800, Fax: +420 239 046 805, [email protected], www.tuv-sud.cz
F 540-075-1EN (2019-02-12) (51007-19-TAC_R73_BAWER_2019.docx)
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