250 326 484 316 STEAM IN STEAM OUT TITLE EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE GENERAL ARRANGEMENT A ISSUED FOR CONSTRUCTION REV DESCRIPTION 05/2007 DATE PROJECTION JDW DRAUGHTING SERVICES DRAWN BY 12 BRIGHTWELL STREET J.A.M. DE WAAL PAPAKURA NEW ZEALAND SCALE TEL/FAX 0064-09-2988815 DATE AS SHOWN APRIL 2007 E-MAIL:[email protected] DRAWING NUMBER VSTM-000 CAD FILE REV A 5 C/S DWG QTY. ASSEMBLY 200 No 1 01-BASE BLOCK 001 1 02-BASE PLATE 001 2 03-SIDE FRAME 001 1 04-CYLINDER 001 001 1 05-CYLINDER BOTTOM LID 1 06-CYLINDER TOP LID 002 3 08-VALVE STEM GUIDE 002 1 09-PISTON STEM GUIDE 002 1 10-VALVE COVER 002 1 11A-BOTTOM VALVE CHAMBER SEAL 002 1 11B-TOP VALVE CHAMBER SEAL 002 7 12-IN-OUT STEAM NIPPLE 002 4 13-CRANK SHAFT BEARING 002 3 19-VALVE STEM GUIDE NUT 002 1 20-PISTON STEM GUIDE NUT 002 1 41-INLET PIPE 002 5 42-PLUG 002 2 47-STAY 002 1 49-EXHAUST PIPE 002 1 50-MAIN PISTON GUIDE 003 31 M4x10 CYLINDERHEAD SCREW 4 M6 NUT 1 M10 NUT 4 WOOD SCREW 8 M5x16 CYLINDERHEAD SCREW 6 M5x15 HEX BOLT 6 M5x25 HEX BOLT 7 20 R2 0 10 250 75 64 PCD 54 50 15° 270 11A EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE ASSEMBLIES AND PARTS 02 5 01 13 49 200-05 SCALE 1:3 DRAWN BY A ISSUED FOR CONSTRUCTION REV DESCRIPTION 05/2007 DATE 14 14 8 M4 6 DRILL AFTER ASSEMBLY M4 106-52 SCALE 1:2 6 75 106-37 PROJECTION JDW DRAUGHTING SERVICES 12 BRIGHTWELL STREET J.A.M. DE WAAL PAPAKURA NEW ZEALAND SCALE TEL/FAX 0064-09-2988815 DATE AS SHOWN APRIL 2007 E-MAIL:[email protected] R4 15 7 SCALE 1:2 M4 PRESS FIT INTO 106-34 106-36 SCALE 1:1 8 8 3 6 30° 10 3 8mm DEEP M4 45 3 HOLES TAPPED M8 EQUALLY SPACED ON PCD 63mm 8 HOLES TAPPED M4 8mm DEEP EQUALLY SPACED ON PCD 94mm 30° INLET PORT 30° M10 3 EXHAUST PORT INLET PORT EQUAL TO TOP VIEW 6 HOLES TAPPED M5 15 DEEP 15° EQUALLY HOLES 5 30° SPACED EQUALLY ON PCD BOTTOM VIEW SPACED ON PCD 64mm SCALE 1:2 200-04 12 200 6MM THICK SCALE 1:3 42 2 55 42 DETAIL C SCALE 2 : 3 R2 200-02 50 41 R2 37 55 3 HOLES 5 36 DEEP EQUALLY SPACED ON PCD INLET PORT 10 6 EXHAUST PORT BOTTOM ONLY 64 60 11B 12 4.8 105 70 70 56 54 200 18 75 54 67 08 SCALE 1:3 63 PCD 20 TITLE 180 10 12 200-03 19 19 5 4 PLACES 19 SECTION B-B SCALE 1 : 2 30° 10 30° 75 18 47 55 5 6 72 6 B B 50 03 20 90 55 13 50 47 R2 18 0 90 6 M5 8 PLACES R1 R5 2 240 110 R10 6 10 SCALE 1:3 03 13 19 50 R7 .5 EXHAUST PORT R 10 R1 0 2 125 150 10 TOP VIEW 6 0 R1 A 6 HOLES TAPPED M5 15 DEEP EQUALLY SPACED ON PCD R5 200-01 R5 5 6 0 R1 125 SECTION A-A SCALE 1 : 2 6 30° 10 3 12 6 A 30° 250 3 12 12 10 DEEP 20 0 R1 R10 DRAWING NUMBER VSTM-001 CAD FILE REV A R1 46 40 10 43 18 1 15 38 10 8 R0.5 4 4 8 12 12 115 102-38 SCALE 1:1 10 10 45° 2 10 2 16 10 M5 M5 20 45° SCALE 1:2 50 26 14 143 45 45° 16 SCALE 1:2 200-13 8 HOLES 4 EQUALLY SPACED ON PCD 94mm 16 102-15 102-16 14 DRILL OIL HOLE AFTER ASSEMBLY 10 46 14 14 SCALE 1:2 50 18 8 R1 45 4 8 HOLES 4 EQUALLY SPACED ON PCD 114mm 43 60 12 SCALE 1:1 114 PCD 94 PCD 8 HOLES TAPPED M4 10mm DEEP EQUALLY SPACED ON PCD 114mm .5 R2 200-12 SCALE 1:3 SCALE 1:2 117 10 5 7 105 (BOTTOM) 10 5 14 R2 120° 200-06 102-14 1 30 20 9 M12 120° 8 4 14 200-09 SCALE 1:1 PRESS FIT INTO 200-03 5 44 R1 25 10 92 14 4 HOLES TAPPED M8 EQUALLY SPACED ON CIRCUMFERENCE M8 M16 M8 12 12 5 R2 11 10 10 200-08 14 6 10 10 A 2 20 M8 SCALE 1:1 FOR DETAIL REFER DWG VSTM001 A 45° 8 HOLES TAPPED M4 10mm DEEP EQUALLY SPACED ON PCD 117mm 27 20 10 10 DWG QTY. ASSEMBLY 102 No 1 14-CRANK PLATE 1 14A-CRANK PLATE 002 2 15-CRANK SHAFT 002 1 16-CRANK PIN 002 2 38-EXCENTRIC HOUSING COVER 002 2 43-FLYWHEEL HUB 002 2 44-FLYWHEEL INNER RING 002 16 45-FLYWHEEL SPOKE 002 2 46-FLYWHEEL OUTER RING 003 4 M4x15 CYLINDERHEAD SCREW 102-14A= MIRROR IMAGE OF 102-14 R1 6 HOLES 5 EQUALLY SPACED ON PCD 64mm 15° 45° 6 M8 1.5 3 HOLES TAPPED M8 EQUALLY SPACED ON PCD 92mm M16 110 ° 45° 30° 125 110 (TOP) R10 60 5 2 M16 5 8 HOLES TAPPED M4 8mm DEEP EQUALLY SPACED ON PCD 94mm 30° 1.5 200-49 SCALE 1:2 TITLE 3 M8 200-19 SCALE 1:1 M12 200-42 SCALE 1:1 M6 SCALE 1:3 15 5 6 8 12 200-11B xOD9 200-47 300 ID8 290 SCALE 1:1 8 SCALE 1:1 115.5 10 16 45° 30° .5 200-20 200-41 SCALE 1:2 140 15 M6 10 46 5 9 102-45 .5 .5 46 14 M16 14 R8 8 HOLES 4 EQUALLY SPACED ON R 1 PCD 117mm 8 HOLES 4 R 1 EQUALLY SPACED ON PCD 94mm 30 5 5 SECTION ON CL 8 HOLES 102-43 20 EQUALLY SCALE 1:2 SPACED ON CIRCUMFERENCE 8 HOLES EQUALLY SPACED ON CIRCUMFERENCE 5 R1 46.5 117 94 16 10.5 2 SCALE 1:3 10 200-11A SECTION A-A SCALE 1 : 3 200-10 SCALE 1:3 45° 25.5 3 85 125 SCALE 1:2 EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE ASSEMBLIES AND PARTS 102-44 SCALE 1:5 PROJECTION DRAWING NUMBER JDW DRAUGHTING SERVICES DRAWN BY 12 BRIGHTWELL STREET J.A.M. DE WAAL VSTM-002 PAPAKURA NEW ZEALAND CAD FILE REV SCALE DATE TEL/FAX 0064-09-2988815 AS SHOWN APRIL 2007 A E-MAIL:[email protected] 10 A ISSUED FOR CONSTRUCTION REV DESCRIPTION 05/2007 DATE 31 R1 3 10 M8 12 67 13 13 3 3 1.5 3 7 15 105-31 8 R2 8 6 DRILL AFTER M4 ASSEMBLY 36 10 3 C/S 25 25 34 6 12 C/S 25 4 40 PRESS FIT INTO 105-31 6 5 B SCALE 1:1 3 46 5 R6 12 106-34 SCALE 1:2 DRILL AFTER ASSEMBLY 46 40 60° 14 80 3 R7 33 EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE ASSEMBLIES AND PARTS M5 15 12 3 6 106-33 PRESS FIT SCALE 1:2 INTO 106-33 6 DRILL AFTER 104-25 SCALE 1:2 3 ASSEMBLY 4 27 SECTION QTY. ASSEMBLY 106 (2 REQUIRED) DWG 5 16 6 1.5 No M8 1 33-EXCENTRIC HOUSING 003 1 34-EXCENTRIC STEM CONNETOR 003 104-24 1 35-EXCENTRIC HOUSING BUSH 003 1 36-EXC STEM CON BUSH 5 001 SCALE 1:1 1 37-EXCENTRIC STEM 001 1 52-EXCENTRIC EXTENSION BLOCK 001 3 106-35 SCALE 1:2 104-39 SCALE 1:2 2 M4x14 COUNTERSINK SCREW DRAWN BY PROJECTION DRAWING NUMBER JDW DRAUGHTING SERVICES 12 BRIGHTWELL STREET J.A.M. DE WAAL VSTM-003 PAPAKURA NEW ZEALAND CAD FILE REV SCALE DATE TEL/FAX 0064-09-2988815 A ISSUED FOR CONSTRUCTION 05/2007 AS SHOWN APRIL 2007 A E-MAIL:[email protected] 14 104-23 SCALE 1:2 10 M10 10 TITLE DWG No 003 003 003 SCALE 1:2 07 M8 2 QTY. ASSEMBLY 103 1 07-VALVE 3 17-VALVE ROD-1 1 18-VALVE DISC 3 M4 NUT 17 103-17 105-30 SCALE 1:2 DRILL AFTER ASSEMBLY 60 ° ° 60 SCALE 1:2 8 37 16 52 R7 REV DESCRIPTION DATE 60° 17 17 10 M4 M4 16 M8 10 18 105-29 5 35 5 A 3 11 11 R20 SCALE 1:2 23 17 C/S SECTION A-A SCALE 1 : 2 10 B DRILL 10 6 AFTER SECTION B-B ASSEMBLY M8 DRILL AFTER ASSEMBLY SCALE 1:1 104-39 SCALE 1:2 10 45° 45° 16 105-28 40 104-22 55 110 R1 5 10 SECTION A-A 50 48 10 8 SCALE 1:2 R1.5 11 11 10mm THICK M4 SCALE 1:2 10 A M10 1 BOTH SIDES 10 1.5 20 10 5 19 8 103-18 M8 50 48 15 34 6 TAP 10 DRILL 8 38 SCALE 1:2 M10 M8 M6 87 8 200-50 SCALE 1:2 SCALE 1:1 5 A 8 1.5 104-21 3 HOLES EQUALLY SPACED ON PCD 92mm 40 6 M4 34 30° M4 R1 R1 1.5 A R5 3 3 92 PCD R5 0 R4 0 R4 SCALE 1:1 105-27 60° 0° 12 2 4 30° 0° 2 105-26 45° 10 1 16 10 M3 20 18 PCD 12 100 92 PCD 12 103-07 R5 102 4 M4 1 16 R2 0 102 75 136 R5 SCALE 1:5 R1 10 24 45° R1 M5 102-46 40 52 3 13 R1 13 3 45° 39 28 60° 25 51 18 PCD 3 M10 M3X25 29 45° 21 23 22 22 26 5 13 300 80 64 PCD 24 DWG QTY. ASSEMBLY 105 No 1 26-CON ROD BIG END-1 003 1 27-CON ROD BIG END-2 003 30 2 28-BIG END BEARING 003 1 29-CON ROD 003 1 30-CON ROD BEARING END 003 1 31-CON ROD BEARING 003 4 M3x25 CYLINDERHEAD SCREW DRILL AFTER ASSEMBLY 3 18 PCD 3 13 27 7 14 ITEM DWG ASSEMBLY 104 NO. No 6 HOLES 1 21-PISTON 003 EQUALLY 2 22-PISTON RING 003 SPACED ON 3 23-PISTON ROD 003 PCD 64mm 4 24-PISTON ROD LOCK NUT 003 5 25-PISTON ROD YOKE 003 6 39-PISTON YOKE LOCKIN SCREW 003 7 51-MAIN PISTON GUIDE BLOCK 003 8 M5 WASHER 9 M5 NUT 10 M10 NUT 316 ASSEMBLY 107 ASSEMBLY 107 ASSEMBLY 102 ASSEMBLY 106 ASSEMBLY 106 ASSEMBLY 105 ASSEMBLY 104 ASSEMBLY 103 ASSEMBLY 101 ASSEMBLY 101 ASSEMBLY 100 ASSEMBLY 200 TITLE EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE ASSEMBLIES AND PARTS LIST A ISSUED FOR CONSTRUCTION REV DESCRIPTION 05/2007 DATE PROJECTION JDW DRAUGHTING SERVICES DRAWN BY 12 BRIGHTWELL STREET J.A.M. DE WAAL PAPAKURA NEW ZEALAND SCALE TEL/FAX 0064-09-2988815 DATE AS SHOWN APRIL 2007 E-MAIL:[email protected] DRAWING NUMBER VSTM-004 REV A CAD FILE 2 3 1 STEAM IN STEAM OUT STEAM IN 2 1 3 STEAM TO PISTON STEAM OUT STEAM TO PISTON 2 3 VALVE COVER CYLINDER STEAM IN VALVE COVER CYLINDER VALVE CHAMBER VALVE CHAMBER STEAM IN VALVE VALVE PISTON ROD PISTON ROD PISTON THERE ARE 3 CHANNELS TO PUT STEAM ON THE TOP OF THE CYLINDER. THERE ARE 3 CHANNELS TO PUT STEAM ON THE BOTTOM OF THE CYLINDER. THERE ARE 3 CHANNELS TO EXHAUST THE STEAM . 1 2 3 PISTON STEAM OUT STEAM OUT 1 STEAM TO PISTON STEAM OUT STEAM TO PISTON ONLY THE PISTON AND THE VALVE MOVE UP AND DOWN DRAWN BY TITLE EXPERIMENTAL VERTICAL SINGLE CYLINDER STEAM ENGINE WITH CIRCULAR VALVE ASSEMBLIES AND PARTS LIST A ISSUED FOR CONSTRUCTION REV DESCRIPTION 05/2007 DATE PROJECTION 1 JDW DRAUGHTING SERVICES 12 BRIGHTWELL STREET J.A.M. DE WAAL PAPAKURA NEW ZEALAND SCALE TEL/FAX 0064-09-2988815 DATE AS SHOWN APRIL 2007 E-MAIL:[email protected] DRAWING NUMBER VSTM-005 CAD FILE REV A