INVERTER INVERTER IB(NA)-0600599ENG-B(1511) MEE Printed in Japan Specifications subject to change without notice. FR-A8NS INSTRUCTION MANUAL HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN B INVERTER PRE-OPERATION INSTRUCTIONS 1 Plug-in option INSTALLATION 2 WIRING 3 SSCNET III(/H) COMMUNICATION STATUS 4 INVERTER SETTING 5 RESTRICTIONS ON THE FUNCTIONS 6 PRECAUTIONS 7 PROTECTIVE FUNCTIONS 8 TROUBLESHOOTING 9 FR-A8NS INSTRUCTION MANUAL SSCNET III(/H) communication function Thank you for choosing this Mitsubishi inverter plug-in option. This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, always read this Instruction Manual carefully to use this product correctly. Please forward this Instruction Manual to the end user. Safety instructions Do not attempt to install, operate, maintain or inspect the product until you have read through this Instruction Manual and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "Warning" and "Caution". Incorrect handling may cause hazardous conditions, resulting in death or severe injury. Warning Caution The Caution Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage. level may even lead to a serious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety. Electric shock prevention Warning While the inverter power is ON, do not open the front cover or the wiring cover. Do not run the inverter with the front cover or the wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric shock. Do not remove the inverter front cover even if the power supply is disconnected. The only exception for this would be when performing wiring and periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock. Before wiring or inspection, LED indication of the inverter unit operation panel must be switched OFF. Any person who is involved in wiring or inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there is no residual voltage using a tester or the like. For some time after the power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous. Any person who is involved in wiring or inspection of this equipment shall be fully competent to do the work. The plug-in option must be installed before wiring. Otherwise you may get an electric shock or be injured. Do not touch the plug-in option or handle the cables with wet hands. Otherwise you may get an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock. Injury prevention Caution The voltage applied to each terminal must be the ones specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur. The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur. The polarity (+ and -) must be correct. Otherwise a burst or damage may occur. While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Touching these devices may cause a burn. 1 Additional instructions The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. Caution Transportation and mounting Do not install or operate the plug-in option if it is damaged or has parts missing. Do not stand or rest heavy objects on the product. The mounting orientation must be correct. Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil. If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.) infiltrate into a Mitsubishi product, the product will be damaged. Halogen-based materials are often included in fumigant, which is used to sterilize or disinfest wooden packages. When packaging, prevent residual fumigant components from being infiltrated into Mitsubishi products, or use an alternative sterilization or disinfection method (heat disinfection, etc.) for packaging. Sterilization of disinfection of wooden package should also be performed before packaging the product. Trial run Before starting operation, each parameter must be confirmed and adjusted. A failure to do so may cause some machines to make unexpected motions. Warning Usage Do not modify the equipment. Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the product. Caution Usage When parameter clear or all parameter clear is performed, the required parameters must be set again before starting operations. Because all parameters return to their initial values. To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product. Maintenance, inspection and parts replacement Do not carry out a megger (insulation resistance) test. Disposal The product must be treated as industrial waste. General instruction Many of the diagrams and drawings in this Instruction Manual show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be reinstalled and the instructions in the Instruction Manual must be followed when operating the inverter. 2 ─ CONTENTS ─ 1 PRE-OPERATION INSTRUCTIONS 1.1 Unpacking and checking the product............................................................................................................................5 1.1.1 1.1.2 1.2 1.3 1.4 1.5 Product confirmation ............................................................................................................................................................. 5 SERIAL number check.......................................................................................................................................................... 6 Component names ..........................................................................................................................................................8 Related manuals ..............................................................................................................................................................9 Operation overview .......................................................................................................................................................10 Communication specifications of SSCNET III and SSCNET III/H ..............................................................................11 2 INSTALLATION 2.1 2.2 2.3 Mitsubishi SSCNET III cable ............................................................................................................................................... 21 SSCNET III cables manufactured by Mitsubishi Electric System & Service Co., Ltd.......................................................... 24 Instructions for laying the SSCNET III cable ....................................................................................................................... 25 Wiring..............................................................................................................................................................................27 4 SSCNET III(/H) COMMUNICATION STATUS 4.1 4.2 4.3 18 System configuration ....................................................................................................................................................18 Wiring example (when FR-A8AP is used)....................................................................................................................19 SSCNET III cable ............................................................................................................................................................21 3.3.1 3.3.2 3.3.3 3.4 12 Pre-installation instructions .........................................................................................................................................12 Installation procedure ...................................................................................................................................................13 Axis number setting ......................................................................................................................................................17 3 WIRING 3.1 3.2 3.3 5 28 SSCNET III(/H) communication status monitor selection ..........................................................................................28 State transition diagram of the inverter.......................................................................................................................29 List of SSCNET III(/H) communication status .............................................................................................................31 3 5 INVERTER SETTING 5.1 5.2 Parameter list .................................................................................................................................................................33 Operation at communication error occurrence ..........................................................................................................35 5.2.1 5.3 5.4 Fault and measures ............................................................................................................................................................ 35 Inverter reset ..................................................................................................................................................................36 Setting SSCNET III(/H) communication function ........................................................................................................37 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 Pr.499 SSCNET III(/H) operation selection......................................................................................................................... 37 SSCNET III(/H) communication disabled signal.................................................................................................................. 42 Pr.379 SSCNET III(/H) rotation direction selection ............................................................................................................. 43 Pr.449 SSCNET III(/H) input filter setting............................................................................................................................ 44 Input terminal function selection ......................................................................................................................................... 45 Pr.800 Control method selection......................................................................................................................................... 45 6 RESTRICTIONS ON THE FUNCTIONS 6.1 6.2 6.3 33 46 Function restriction list.................................................................................................................................................46 Inverter parameter list ...................................................................................................................................................49 Inverter I/O terminal function list .................................................................................................................................67 6.3.1 6.3.2 Input terminal function......................................................................................................................................................... 67 Output terminal function ...................................................................................................................................................... 70 7 PRECAUTIONS 73 8 PROTECTIVE FUNCTIONS 74 9 TROUBLESHOOTING 77 4 1 1.1 PRE-OPERATION INSTRUCTIONS Unpacking and checking the product Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option dedicated for the FR-A800. 1.1.1 Product confirmation 1 Check the enclosed items. Plug-in option .................................................. 1 Mounting screw (M3 8 mm) .................. 2 (Refer to page 13.) FR-A8AP/FR-A8AL connection cable .................. 1 (Refer to page 15.) CD AB E 45 23 6 F01 789 O N 2 1 NOTE • In this Instruction Manual, Servo System Controller Network III(/H) is abbreviated to "SSCNET III(/H)". PRE-OPERATION INSTRUCTIONS 5 1.1.2 SERIAL number check The FR-A8NS can be used for the inverter models listed below with the following SERIAL number or later. Check the SERIAL number indicated on the inverter rating plate or package. Rating plate example Symbol Year Month Control number SERIAL SERIAL number Country of origin The SERIAL consists of one symbol, two characters indicating the production year and month, and six characters indicating the control number. The last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December). • SSCNET III communication model Model FR-A820-00046(0.4K) to 04750(90K) FR-A840-00023(0.4K) to 06830(280K) FR-A842-07700(315K) to 12120(500K) FR-A846-00023(0.4K) to 03610(132K) Country of origin indication SERIAL number MADE in Japan 58 or later MADE in China 59 or later • SSCNET III/H communication model Model FR-A820-00046(0.4K) to 04750(90K) FR-A840-00023(0.4K) to 06830(280K) FR-A842-07700(315K) to 12120(500K) FR-A846-00023(0.4K) to 03610(132K) 6 Country of origin indication SERIAL number MADE in Japan 5Y or later MADE in China 5Z or later PRE-OPERATION INSTRUCTIONS NOTE • As shown in the following table, the availability of communication methods depends on a SERIAL number combination of the applied inverter and FR-A8NS. Check the circuit board of the FR-A8NS for its SERIAL number. • For use of the inverter manufactured in Japan SERIAL number of the FR-A800 series inverter SERIAL number of the FR-A8NS 58 or later 5Y or later A SSCNET III communication SSCNET III communication B or later SSCNET III communication SSCNET III(/H) communication 1 • For use of the inverter manufactured in China SERIAL number of the FR-A800 series inverter SERIAL number of the FR-A8NS 59 or later 5Z or later A SSCNET III communication SSCNET III communication B or later SSCNET III communication SSCNET III(/H) communication SERIAL number example of the FR-A8NS B Symbol 5 Year X Month Control number The SERIAL consists of one symbol, two characters indicating the production year and month, and three characters indicating the control number. The last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December). • For the differences in the specifications between the SSCNET III and SSCNET III/H communications, refer to page 11. PRE-OPERATION INSTRUCTIONS 7 Component names Rear view (g) CD AB E O N (h) 1 F01 5 234 6 (e) (g) (h) 2 O N Front view 789 1.2 1 (b) (g) (a) (a) (d) (f) (g) (a) (c) Symbol Name Description Refer to page a Mounting hole Fixes the option to the inverter with the mounting screws. 13 b SSCNET III cable connector (CN1A) Connect the servo system controller, or the preceding axis inverter/servo amplifier. 27 c SSCNET III cable connector (CN1B) Connect the succeeding axis inverter/servo amplifier. For the final axis, do not remove the connector cap. 27 d FR-A8AP/FR-A8AL connector Connect the enclosed FR-A8AP/FR-A8AL connection cable between this connector and the CON2 connector on the FR-A8AP or FR-A8AL. Connecting to the FR-A8AP/FR-A8AL enables the inverter to receive encoder feedback data. 15 e Axis number switch (SW1) Set the axis number. (In the initial setting, "0" is set.) 17 f Connector Connect to the inverter option connector. 13 g Spacer Used for a stable connection to the inverter. — h Switch for manufacturer setting (SW2, SW3) Do not change the initial setting (1: OFF). — 8 PRE-OPERATION INSTRUCTIONS 1.3 Related manuals For the details of the servo system controller, refer to the manual or the software Help of each model. Refer to the following manuals for information on the MELSEC iQ-R series motion controller. Manual name Manual number MELSEC iQ-R Motion Controller User's Manual IB-0300235 MELSEC iQ-R Motion Controller Programming Manual (Common) IB-0300237 MELSEC iQ-R Motion Controller Programming Manual (Program Design) IB-0300239 MELSEC iQ-R Motion Controller Programming Manual (Positioning Control) IB-0300241 MELSEC iQ-R Motion Controller Programming Manual (Advanced Synchronous Control) IB-0300243 PRE-OPERATION INSTRUCTIONS 1 9 1.4 Operation overview In communication with the Mitsubishi servo system controller, the inverter operation (speed control, position control, or torque control under vector control) or monitoring is enabled with a program in the servo system controller. Application of optical communication method enabled high speed communication of SSCNET III(/H). Servo system controller Motion control FR-A800 FR-A8NS Emergency stop output shutoff Torque command Position command SSCNET ΙΙΙ (/H) Speed command Torque command interface Control command Emergency stop∗1 Monitor data Parameter SSCNET ΙΙΙ Speed command (/H) Position Position interface command control Current monitor Speed control FR-A8AP/ FR-A8AL Speed monitor/feedback pulse monitor Torque control IM Encoder Encoder interface When the emergency stop signal is input, the inverter shuts off the output and the motor coasts. NOTE • Installing both the FR-A8NS and FR-A8AP/FR-A8AL enables vector control and SSCNET III(/H) communication. When the FR-A8NS is installed but the FR-A8AP/FR-A8AL, option fault (E.OPT) occurs. Also an option fault (E.OPT) occurs when the FR-A8AP/FR-A8AL connection cable is not connected between the FR-A8NS and the FR-A8AP or FR-A8AL. (Refer to page 75.) (If the FR-A8AP/FR-A8AL connection cable is accidentally detached during inverter operation, the alarms such as overcurrent trip (E.OC3) and excessive position fault (E.OD) may occur depending on the status of the motor current and droop pulses.) 10 PRE-OPERATION INSTRUCTIONS 1.5 Communication specifications of SSCNET III and SSCNET III/H • The following table shows the communication specifications of SSCNET III and SSCNET III/H. Communication specifications Item SSCNET III SSCNET III/H Communication speed 50 Mbps for two-way 150 Mbps for two-way Wiring distance between stations Up to 50 m Up to 100 m Overall length Up to 800 m Up to 1600 m Selectable calculation cycle 0.444 ms, 0.888 ms or more 0.222 ms, 0.444 ms, 0.888 ms or more 1 • There are some restrictions on the SSCNET III communication according to the setting of calculation cycle. Calculation cycle Restrictions for the SSCNET III communication 0.222 ms Not applicable. 0.444 ms Up to 8 axes controlled in a system. Set the axis number between 0 to 7 using the axis number switch on the FR-A8NS. An inverter set as the axis number between 8 to F cannot be recognized. 0.888 ms or more No restriction. If this calculation cycle is set for the system requiring 9 axes or more, the calculation cycle of 0.888 ms is applied. PRE-OPERATION INSTRUCTIONS 11 2 2.1 INSTALLATION Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. Caution 12 With input power ON, do not install or remove the plug-in option. Otherwise, the inverter and plug-in option may be damaged. To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product. INSTALLATION 2.2 Installation procedure (1) Fit the connector of the plug-in option to the guide of the connector on the inverter unit side, and insert the plug-in option as far as it goes. (Insert it to the inverter option connector 1.) (2) Fit the two locations of the plug-in option securely to the inverter unit by screwing in the supplied mounting screws. (tightening torque 0.33 N·m to 0.40 N·m) If the screw holes do not line up, the connector may not be inserted deep enough. Check the connector. Inverter side option connector 2 Example of installation to connector 1 INSTALLATION 13 Connector 3 Mounting screw Do not install the FR-A8NS into the connector 2. Connector 2 Connector 1 Mounting screw Insertion positions for screws 14 INSTALLATION (3) Install the FR-A8AP or FR-A8AL into the inverter option connector 2. (4) Connect the enclosed FR-A8AP/FR-A8AL connection cable (refer to page 5) between the FR-A8AP/FR-A8AL connector on the FR-A8NS and the CON2 connector on the FR-A8AP or FR-A8AL. (For replacement from the former model FRA7NS, the existing connection cables to the FR-A7NS are not applicable.) When the FR-A8AP is installed When the FR-A8AL is installed FR-A8NS FR-A8AL FR-A8NS 2 FR-A8AP/FR-A8AL connection cable CON2 connector FR-A8AP/FR-A8AL connector FR-A8AP/FR-A8AL connection cable CON2 connector FR-A8AP/FR-A8AL connector FR-A8AP INSTALLATION 15 NOTE • When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit board. Stress applied to the parts by pressing, etc. may cause a failure. • Caution must be applied to mounting screws falling off when installing and removing the plug-in option. • When using the FR-A8NS install it into the inverter option connector 1. If it is inserted to the option connector 2 or 3, the protective function (E.2 or E.3) is activated and the inverter will not operate. Even if the option is installed into the option connector 1, when the inverter cannot recognize that the option is installed due to improper installation, etc., the protective function (E.1) is activated. Mounted position Fault indication Option connector 1 Option connector 2 Option connector 3 • When removing the FR-A8NS, remove the two screws on the left and right, then pull it straight out. Pressure applied to the connector and to the option board may break the option. 16 INSTALLATION 2.3 Axis number setting Set the axis number between 0 to F using the axis number switch on the FR-A8NS (refer to page 8). The setting is reflected at the next power-on or inverter reset. Set the switch marked with an arrow ( ) to the axis number (0-9, A-F) corresponding to the desired axis. Axis number Definition Axis number Definition 0 (initial status) 1st axis 8 9th axis 1 2nd axis 9 10th axis 2 3rd axis A 11th axis 3 4th axis B 12th axis 4 5th axis C 13th axis 5 6th axis D 14th axis 6 7th axis E 15th axis 7 8th axis F 16th axis 2 NOTE • Do not change the axis number while the inverter power is ON. Otherwise you may get an electric shock. • Set the axis number switch with precision so that the arrow on the switch points just a number or letter position. If the switch is set between numbers, normal data communication can not be made. CD AB E F01 789 CD AB E F01 45 23 6 Bad example 45 23 6 Good example 789 • You cannot set the same axis number to other devices on the network. (Doing so disables proper communication.) INSTALLATION 17 3 3.1 WIRING System configuration Motion controller Inverter or servo amplifier SSCNET ΙΙΙ cable∗1 SSCNET ΙΙΙ cable∗1 1st axis SSCNET ΙΙΙ cable∗1 2nd axis 16th axis For selection of the SSCNET III cable, refer to page 21. NOTE • When MT Developer2 is used for setting the SSCNET III communication, select "FR-A700" for an amplifier model on the Amplifier setting screen. • Up to 16 inverters (with the FR-A8NS each) can be used for axis number setting in a system. 18 WIRING 3.2 Wiring example (when FR-A8AP is used) Vector control dedicated motor (SF-V5RU or SF-THY), 12 V complementary MCCB Sink logic ∗7 Main circuit terminal Three-phase AC power supply Control circuit terminal MCCB MC R/L1 S/L2 T/L3 Three-phase AC power supply SSCNET III(/H) unit FR-A8NS FR-A8AP SSCNET III cable connector (CN1A) SSCNET III cable SSCNET III cable connector (CN1B) Earth (Ground) G1 G2 2W1kΩ PA1 A PA2 B PB1 C PB2 D Differential PZ1 F PZ2 G Complementary PG S Terminating resistor ON SD R FR-A8AP/FR-A8AL connector FR-A8AP/FR-A8AL connection cable Servo system controller, or preceding axis inverter /servo amplifier SF-V5RU/SF-THY A B C OFF FAN U V W E U V W Inverter External PC thermal relay input ∗8 OH SD Succeeding axis inverter /servo amplifier OCR IM Thermal relay protector 3 ∗1 Encoder ∗2 PG SD ∗3 ∗4 ∗6 (+) (-) 12 VDC power supply ∗5 WIRING 19 The pin number differs according to the encoder used. Speed control and torque control are properly performed even without connecting Z phase. Connect the encoder to the motor shaft so that there is no looseness. Speed ratio should be 1:1. Earth (Ground) the shielded cable of the encoder cable to the enclosure with a P clip, etc. (Refer to the Instruction Manual of the FRA8AP.) For the complementary, set the terminating resistor selection switch to off position. (Refer to the Instruction Manual of the FR-A8AP.) A separate power supply of 5 V/12 V/15 V/24 V is necessary according to the encoder power specification. Make the voltage of the external power supply the same as the encoder output voltage, and connect the external power supply across PG and SD. For terminal compatibility of the FR-JCBL, FR-V7CBL and FR-A8AP, refer to the Instruction Manual of the FR-A8AP. For the fan of the 7.5 kW or less dedicated motor, the power supply is single phase. (200 V/50 Hz, 200 to 230 V/60 Hz) Connect the recommended 2 W 1 k resistor between the terminal PC and OH. (Recommended product: MOS2C102J 2W1k by KOA Corporation) Insert the input line and the resistor to a 2-wire blade terminal, and connect the blade terminal to the terminal OH. (For the recommended 2-wire blade terminals, refer to the Instruction Manual of the FR-A8AP.) Insulate the lead wire of the resistor, for example by applying a contraction tube, and shape the wires so that the resistor and its lead wire will not touch other cables. Caulk the lead wire securely together with the thermal protector input line using a 2-wire blade terminal. (Do not subject the lead wire's bottom area to an excessive pressure.) To use a terminal as the terminal OH, assign the OH (external thermal O/L relay input) signal to an input terminal. (Set "7" in any of Pr.178 to Pr.189. For details, refer to the Instruction Manual (Detailed) of the FR-A800.) When OH signal is assigned to terminal RH (Pr.182 = "7") PC RH (OH) 2-wire blade terminal Insulate Resistor (2 W1kΩ) Insulate 20 WIRING To thermal protector 3.3 SSCNET III cable Generally use the SSCNET III cables available as our products. Generally use the SSCNET III cables manufactured by Mitsubishi Electric System & Service Co., Ltd. for long distance cable up to 100 m and ultra-long bending life cable. (Refer to page 24.) 3.3.1 Mitsubishi SSCNET III cable Cable model name Model Type Distance between electrodes (m) Cable length (m) MR-J3BUS[]M 0.15, 0.3, 0.5, 1, 3 3 5, 10, 20 20 30, 40, 50 50 POF Standard cord inside panel HPCF Standard cable outside panel Long flex 3 Long-distance cable [] in the type represents the cable length. (Refer to the following.) Symbol 015 Cable length (m) Application Standard MR-J3BUS[]M-A MR-J3BUS[]M-B Flex life 0.15 03 0.3 05 0.5 1 1 3 3 5 5 10 10 20 20 30 30 40 40 50 50 For cable of 30 m or less, contact our company. WIRING 21 Specifications MR-J3BUS[]M 0.15 0.3 to 3 Minimum bend radius (mm) 25 Tension strength 70 N Temperature range for use -40 to 80°C Ambient Indoors (no direct sunlight), no solvent or oil 140 N 5 to 20 30 to 50 Enforced covering cord: 50 Cord: 25 Enforced covering cord: 50 Cord: 30 420 N (Enforced covering cord) 980 N (Enforced covering cord) -20 to 70°C 2.2 0.07 Optical cable (cord) Cross-section dimensions (mm) MR-J3BUS[]M-B 2.2±0.07 4.4 0.1 4.4 0.4 2.2 0.2 Cable length (m) MR-J3BUS[]M-A 2.2 0.07 Item (10.16)∗3 4.4 0.1 6.0 0.2 22 7.6 0.5 Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the cable to edges of equipment or others. This temperature range for use is the value for optical cable (cord part) only. Temperature condition for the connector is the same as that for inverter. Dimension of connector fiber insert location. The distance of two cords is changed by how to bend it. WIRING Outline drawings • MR-J3BUS015M (37.65) (15) (13.4) (20.9) Protective tube (6.7) (1.7) (2.3) 8 +0 150 +50 -0 3 (Unit: mm) • MR-J3BUS03M to MR-J3BUS3M Protective tube ∗1 ∗1 (100) (100) L (Unit: mm) Model MR-J3BUS03M MR-J3BUS05M MR-J3BUS1M MR-J3BUS3M L (m) 0.3 0.5 1 3 Dimension of connector part is the same as that of MR-J3BUS015M. WIRING 23 • MR-J3BUS5M-A to MR-J3BUS20M-A, MR-J3BUS30M-B to MR-J3BUS50M-B Protective tube ∗2 ∗2 L1 L2 L2 L1 L Model MR-J3BUS5M-A MR-J3BUS10M-A MR-J3BUS20M-A MR-J3BUS30M-B L1 (mm) 100 150 L2 (mm) 30 50 L (m) 5 3.3.2 10 20 30 MR-J3BUS40M-B MR-J3BUS50M-B 40 50 Dimension of connector part is the same as that of MR-J3BUS015M. SSCNET III cables manufactured by Mitsubishi Electric System & Service Co., Ltd. The cable is available per 1 [m] up to 100 [m]. Model SC-J3BUS[]M-C Length (m) 1 to 100 Bending life Application Ultra-long bending life Long distance cable Brackets [ ] in a model name indicate the cable length (1 to 100). NOTE • For the details of the SC-J3BUS[]M-C, contact Mitsubishi Electric System & Service Co., Ltd. 24 WIRING 3.3.3 Instructions for laying the SSCNET III cable SSCNET III cable is made of optical fiber. Application of a power such as a major shock, abrupt bending, haul, lateral pressure, or torsion to the fiber-optic cable will deform or break the inside, disabling optical transmission. Read described item of this subsection carefully and handle it with caution. In addition, the optical fiber of the MR-J3BUS[]M and the MR-J3BUS[]M-A may melt if they are exposed to fire or high temperature, as they are made of synthetic resin. Therefore, prevent the cable from contacting with the hot sections such as heatsinks of the inverter or regenerative options. Minimum bend radius Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the cable to edges of equipment or others. For the SSCNET III cable, the appropriate length should be selected with due consideration for the dimensions and arrangement of the inverter. Ensure that the cable bend will not become smaller than the minimum bend radius if the SSCNET III cable is pressed down when the door of the enclosure is closed. For the minimum bend radius, refer to page 22. 3 Bundle fixing When fixing the SSCNET III cable using cable ties, keep a bend in the cord part of the fiber-optic cable slightly curved so that a radius of curvature of the cord stays larger than the minimum permissible radius, and keep the cord from being twisted. In binding the cord with a cable tie, use a cushioning material such as plasticizer-free sponge or rubber, and fasten the cord tight. Never use vinyl tape for the cord. Plasticizing material in vinyl tape may go into optical fiber and degrade the optical characteristic, which causes wire breakage. If using adhesive tape for binding cables, the flame-retardant acetate cloth adhesive tape 570F (Teraoka Seisakusho Co., Ltd.) is recommended. If laying the cable together with other wires, keep the cable away from the wires or cables made from soft polyvinyl chloride (PVC), polyethylene resin (PE), fluorocarbon resin or nylon which contains plasticizing material. Tension Applied tension to fiber optics causes external force to concentrate in the section where fiber optics are fixed and an optical connector is connected, increasing transmission loss. If a larger pressure is further applied, this could cause disconnection of optical fibers and damage to the optical connector. For cable laying, handle without putting forced tension. For the tension strength, refer to page 22. WIRING 25 Lateral pressure Applying a lateral pressure to the fiber cable deforms the cable itself and applies pressure to the internal fiber, resulting in increase in transmission loss. If a larger pressure is further applied, the cable may be disconnected. As the same condition also occurs at cable laying, do not tighten up optical cable with a thing such as nylon band (TY-RAP). Do not trample it down or tuck it down with the door of enclosure or others. Twisting If optical fiber is twisted, it will become the same stress added condition as when local lateral pressure or bend is added. This could increase a transmission loss. If a larger pressure is further applied, the cable may be disconnected. Keep the SSCNET III cable from being twisted during laying operations. Dust If the end face of cord tip for the SSCNET III cable is dirty, optical transmission is interrupted and it may cause malfunctions. If it becomes dirty, wipe with a bonded textile, etc. Do not use solvent such as alcohol. Disposal When incinerating optical cable (cord) used for SSCNET III cable, hydrogen fluoride gas or hydrogen chloride gas which is corrosive and harmful may be generated. For disposal of SSCNET III cable, request for specialized industrial waste disposal services who has incineration facility for disposing hydrogen fluoride gas or hydrogen chloride gas. NOTE • Do not look directly into the light beam emitted from SSCNET III fiber-optic cable. Doing so may cause eye discomfort. (The light source of SSCNET III(/H) cable complies with class1 defined in JISC6802 or IEC60825-1.) 26 WIRING 3.4 Wiring Remove the inverter front cover and the connector cap of the SSCNET III cable connector (CN1A, CN1B) on the FR-A8NS to insert the SSCNET III cable to the connectors. Refer to page 21 for types of the SSCNET III cable. SSCNET III cable connector (CN1A) SSCNET ΙΙΙ cable 3 Connector cap SSCNET III cable connector (CN1B) NOTE • For the final axis, do not remove the connector cap of the SSCNET III cable connector (CN1B). • When wiring cables to the inverter's RS-485 terminals with a plug-in option mounted, take caution not to let the cables touch the circuit board of the option or of the inverter. Otherwise, electromagnetic noises may cause malfunctions. Caution After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. WIRING 27 4 SSCNET III(/H) COMMUNICATION STATUS When the inverter is powered ON while Pr.499 SSCNET III(/H) operation selection is set to a value other than "9999" and the X85 signal is turned OFF, the inverter is ready to start the SSCNET III(/H) initial data communication (initialized communication). As the inverter is set in the SSCNET III(/H) operation mode as soon as it is in the state, the operation mode cannot be switched to the External operation mode or the PU operation mode. Also, the following settings are disabled: Pr.79 Operation mode selection, Pr.338 Communication operation command source, Pr.339 Communication speed command source, Pr.340 Communication startup mode selection, and Pr.550 NET mode operation command source selection. The SSCNET III(/H) communication status with the servo system controller can be monitored. (Refer to page 28.) For the state transition of the inverter during the SSCNET III(/H) communication, refer to page 29. For the details of the SSCNET III(/H) communication status, refer to page 31. 4.1 SSCNET III(/H) communication status monitor selection The SSCNET III(/H) communication status can be monitored on the PU when "39" is set in the monitor selection parameters (Pr.52, Pr.774 to Pr.776, and Pr.992). (When "39" is set in Pr.52, the SSCNET III(/H) communication status is displayed in the third monitor screen.) The SSCNET III(/H) communication status can be monitored using the graph function of FR Configurator2 when "39" is set in the analog source selection parameters (Pr.1027 to Pr.1034). For how to check the SSCNET III(/H) communication status with the master, refer to page 28. NOTE • If the warning "CF" is activated, the SSCNET III(/H) communication status and the warning indication "CF" is displayed alternately on the operation panel. On the LED operation panel or the parameter unit, both of them are displayed together. (For the details of warnings, refer to page 74.) • For the details of any setting value other than "39" in the parameters above, refer to the Instruction Manual (Detailed) of the inverter. 28 SSCNET III(/H) COMMUNICATION STATUS 4.2 State transition diagram of the inverter The number in a box (Refer to page 31.) in the diagram below is the indicated monitor data of the SSCNET III(/H) communication status. The inverter is powered ON. The inverter is reset after Pr.499 "9999". Waiting for power ON (SSCNET ΙΙΙ 120 communication) of the servo system controller∗1 The servo system controller is powered ON (SSCNET ΙΙΙ communication starts). 121 130 140 150 160 180 2[][] Initial data communication with the servo system controller (initialized communication) Ready off – Servo off Ready on 3[][] Ready on – Servo off A fault code is displayed at occurrence of fault. Servo on 4[][] When the inverter protective functions or warnings/alarms are activated When the inverter protective functions or warnings/alarms are removed∗2 900 The inverter protective function (for faults) is activated. 800 The servo system controller is made an emergency stop, the inverter protective function (for alarms or warnings) is activated, or the MRS signal is turned ON. 4 Ready on – Servo on Normal operation The servo system controller is powered OFF. 110 The servo system controller is powered ON. SSCNET III(/H) COMMUNICATION STATUS 29 30 The inverter is set in the SSCNET III(/H) operation mode and can not be switched in the External operation or PU operation mode. In addition the operation mode setting in Pr.79 Operation mode selection is invalid. Refer to page 40 for the reset method of the inverter protective function. If the inverter protective function is reset by the inverter power reset, the inverter recovers in the communication waiting status after powering on again. SSCNET III(/H) COMMUNICATION STATUS 4.3 List of SSCNET III(/H) communication status SSCNET III(/H) communication status Inverter operation Description 110 • When the servo system controller power is OFF after SSCNET III(/H) communication is established • When Pr.499 SSCNET III(/H) operation selection = "9999" or the X85 signal is turned ON (SSCNET III(/H) operation is disabled) 120 • When the inverter power is ON while the servo system controller power is OFF • When the setting of the axis number switch in the servo system controller does not match the actual setting of the axis number on the FR-A8NS • When an inverter failure or a communication error with the servo system controller occurs and the indication of the SSCNET III(/H) communication status is as follows: "120"→"130"→"140"→"120" • When the servo system controller is in faulty • When the first initialization has not completed after powering ON During initialization 121 • During initial setting of the communication specifications • When the setting of the axis number switch in the servo system controller does not match the actual setting of the axis number on the FR-A8NS and the indication of the SSCNET ΙΙΙ(/H) communication status is as follows: "120"→"121"→"120"→"120" 130 When communication initialization setting has completed and the inverter is in synchronization with the servo system controller 140 During preliminary communication with the servo system controller 150 During motor and encoder data communication with the servo system controller 160 During initial signal data communication with the servo system controller 180 During completion operation of initial data communication with the servo system controller 2[][] Ready off 3[][] Servo off Ready offServo off Ready onServo off 4[][] Servo on Ready onServo on [][] represents the axis number. For example, the first axis is represented as 201, 301 or 401. SSCNET III(/H) COMMUNICATION STATUS 31 4 SSCNET III(/H) communication status 800 900 32 Inverter operation Description Warning A warning (inverter protective function for alarms or warnings), an emergency stop of servo system controller, or the MRS signal ON Fault A fault (inverter protective function for faults) During initialization, the warning indication "CF" may be displayed on the PU. On the operation panel, the warning indication "CF" and the communication status is displayed alternately when the warning CF is activated. (For how to monitor the SSCNET III(/H) communication status, refer to page 28.) SSCNET III(/H) COMMUNICATION STATUS 5 5.1 INVERTER SETTING Parameter list The following parameters are used for the plug-in option (FR-A8NS). Set the parameters as required. Pr. Pr. group Name 52 M100 Operation panel main monitor selection 178 T700 STF terminal function selection Setting range 39: SSCNET III(/H) communication status Minimum setting increments Initial value 1 0 1 60 179 T701 STR terminal function selection 1 61 180 T702 RL terminal function selection 1 0 181 T703 RM terminal function selection 1 1 182 T704 RH terminal function selection 1 2 183 T705 RT terminal function selection 184 T706 AU terminal function selection 76: Proximity dog 85: SSCNET III(/H) communication disabled 88: Upper stroke limit 89: Lower stroke limit 1 3 1 4 185 T707 JOG terminal function selection 1 5 186 T708 CS terminal function selection 1 6 187 T709 MRS terminal function selection 1 24/ 10 188 T710 STOP terminal function selection 1 25 189 T711 RES terminal function selection 1 62 379, N300, SSCNET III(/H) rotation direction selection 1 0 0, 1 INVERTER SETTING Refer to page 1 28 42, 45 5 1 43 33 Pr. group Pr. Name Setting range Minimum setting increments Initial value Refer to page 449 N301 SSCNET III(/H) input filter setting 0 to 4 1 4 44 499, N302, SSCNET III(/H) operation selection 0, 1, 9999 1 9999 37 1 9999 39: SSCNET III(/H) communication status 1 9999 1 9999 774 M101 Operation panel monitor selection 1 775 M102 Operation panel monitor selection 2 776 M103 Operation panel monitor selection 3 800 G200 Control method selection Other than 9: vector control 9: vector control test operation 1 20 45 992 M104 Operation panel setting dial push monitor selection 39: SSCNET III(/H) communication status 1 0 28 1027 A910 Analog source selection (1ch) 1 201 1028 A911 Analog source selection (2ch) 1 202 1029 A912 Analog source selection (3ch) 1 203 1030 A913 Analog source selection (4ch) 1 204 1031 A914 Analog source selection (5ch) 1 205 1032 A915 Analog source selection (6ch) 1 206 1033 A916 Analog source selection (7ch) 1 207 A917 Analog source selection (8ch) 1 208 1034 34 39: SSCNET III(/H) communication status 28 28 Available when the plug-in option (FR-A8NS) is installed. The setting is applied after the CPU reset of the servo system controller or at the next inverter power-ON. When the Pr.499 setting is switched between "9999" and any of other than "9999", the setting is applied after an inverter reset or powerON. When the Pr.800 setting is switched between "9" and any of other than "9", the setting is applied after an inverter reset or power-ON. For other settings, refer to the Instruction Manual (Detailed) of the inverter. For standard models and IP55 compatible models For separated converter types INVERTER SETTING 5.2 Operation at communication error occurrence 5.2.1 Fault and measures Inverter operation in each operation mode at error occurrences Operation mode Location Status Inverter Communication line Inverter operation Inverter trip Data communication Inverter operation Data communication Communication option connection error Communication option SSCNET III(/H) operation Error of communication option itself External operation PU operation Inverter trip Inverter trip Continued Continued Continued Inverter trip Continued Continued Stop Stop Stop Inverter operation Inverter trip Inverter trip Inverter trip Data communication Continued Continued Continued Inverter operation Inverter trip Continued Continued Data communication Stop Stop Stop 1 5 Depends on the Pr.502 setting. Measures at error occurrences Fault indication Error definition 1 Measures E.OP1 Communication line error Inspect the master. E.1, E.2, E.3 Option fault • Install the communication option into the inverter option connector 1. • Check connections between the inverter and option units for poor contact, etc. and remove the cause of the error. When faults other than the above are displayed, refer to the Instruction Manual (Detailed) of the inverter and remove the cause of the error. INVERTER SETTING 35 5.3 Inverter reset The following methods are available for inverter reset during SSCNET III(/H) communication (SSCNET III(/H) operation mode). • Reset command from the servo system controller at inverter fault (reset can be made only when the protective function of the inverter is activated.) • CPU reset of the servo system controller • Turning ON the RES signal • Inverter power reset • Reset command from the PU • Reset command from the PU at inverter fault NOTE • Refer to Pr. 499 SSCNET III(/H) operation selection for the operation of inverter reset with the servo system controller. (Refer to page 37.) • When inverter reset is performed in the SSCNET III(/H) operation mode, the inverter restarts in the same operation mode. • The inverter can not be controlled for about 1 s after release of a reset command. • The new setting of the axis number is applied after an inverter reset or power-ON. Therefore, be sure to perform the inverter reset again when the setting of the axis number has been changed after an inverter reset. 36 INVERTER SETTING 5.4 Setting SSCNET III(/H) communication function 5.4.1 Pr.499 SSCNET III(/H) operation selection Use Pr.499 SSCNET III(/H) operation selection to set the SSCNET III(/H) communication availability or the inverter operation at communication disconnection. The Pr.499 setting is applied after an inverter reset. Inverter operation at Pr.499 SSCNET III(/H) SSCNET III(/H) setting communication communication disconnection 0 Valid 1 9999 (initial value) Invalid Inverter error reset by CPU reset of the servo system controller 1 Description Output shutoff (coasting) Valid The inverter output is shutoff at occurrence of communication disconnection. (If a communication disconnection occurs after the inverter protective function is activated, the inverter is automatically reset.) Output shutoff (coasting) → communication option fault (E.OP1) Invalid The inverter output is shutoff at occurrence of communication disconnection, and the communication option fault (E.OP1) is displayed (refer to page 76). (Inverter reset is necessary to restart the inverter operation.) — SSCNET III(/H) communication is disabled, and the inverter does not communicate with the master or the preceding or succeeding axis unit. As the SSCNET III(/H) operation mode imposes limitations on the operation mode selection and parameter settings of the inverter, set "9999" in Pr.499 to remove these limitations. — When the SSCNET III(/H) communication disabled (X85) signal is turned ON, SSCNET III(/H) communication is disabled. (For the setting of the X85 signal, refer to page 42.) INVERTER SETTING 37 5 1 NOTE • If a fault such as a CRC check error, etc. occurs in the communication data, a communication option fault (E.OP1) occurs regardless of the Pr.499 or X85 setting. • Refer to page 40 for the reset method of the inverter protective function. • A communication option fault (E.OP1) occurs when "1" is set in Pr.499 at occurrence of communication disconnection. If the fault (E.OP1) cannot be reset with the inverter reset, reset the CPU of the servo system controller. 38 INVERTER SETTING Operation mode switchover method when the SSCNET III(/H) communication is enabled (Pr.79 = "0") Power-ON ∗1 SSCNET III(/H) operation C 1 A External operation D PU operation B E F Symbol The inverter starts up in the External operation mode when the X85 signal is turned ON. Operation mode switching Switchover method A External operation → PU operation B PU operation → External operation C SSCNET III(/H) operation → External operation Turn ON the X85 signal. D External operation → SSCNET III(/H) operation Turn OFF the X85 signal. E SSCNET III(/H) operation → PU operation Turn ON the X85 signal, then press F PU operation → SSCNET III(/H) operation Turn OFF the X85 signal. Press 5 on the PU. 1 on the PU. INVERTER SETTING 39 NOTE • In the SSCNET III(/H) operation mode, the following settings are disabled: Pr.79 Operation mode selection, Pr.338 Communication operation command source, Pr.339 Communication speed command source, Pr.340 Communication startup mode selection, and Pr.550 NET mode operation command source selection. • When Pr.75 Reset selection/disconnected PU detection/PU stop selection = "14 (initial value) to 17", on the PU can be used to stop operation commands even during the SSCNET III(/H) operation. (PU stop) The deceleration time at this time is according to the setting of Pr.8 Deceleration time. For the details of Pr.8 and Pr.75, refer to the Instruction Manual (Detailed) of the inverter. When stop is performed by the PU stop function, the warning indication "PS" is displayed on the PU. (Refer to page 75.) Reset method of the inverter protective function The following shows the details of the protective function reset for the inverter in the SSCNET III(/H) operation mode. (: Valid, : Invalid) • When Pr.499 = "0" Indication Name Inverter reset Servo system controller Error reset CPU reset E.OC3 Overcurrent trip E.OV3 Overvoltage trip E.THT Inverter overload trip (electronic thermal relay function) E.THM Motor overload trip (electronic thermal relay function) E.FIN Heatsink overheat E.UVT Undervoltage 40 INVERTER SETTING Indication Name Servo system controller Inverter reset Error reset CPU reset E.ILF Input phase loss E.OLT Stall prevention stop E.BE Brake transistor alarm detection E.GF Output side earth (ground) fault overcurrent E.LF Output phase loss E.OHT External thermal relay operation E.PTC PTC thermistor operation Indication Name Servo system controller Inverter reset Error reset CPU reset E.OPT Option fault E.OP1 Communication option fault E.PE Parameter storage device fault E.PUE PU disconnection Parameter storage device fault Indication Servo system controller Inverter reset Name Error reset CPU reset E.IOH Inrush current limit circuit fault E.SER Communication fault (inverter) E.USB USB communication fault E.SAF Safety circuit fault Overspeed occurrence E.CPU E.13 E.5 E.OS E.ECT Signal loss detection E.OD Excessive position fault Operation panel power supply short circuit/RS-485 terminals power supply short circuit E.IAH Abnormal internal temperature E.P24 24 VDC power fault E.CDO Abnormal output current detection E.PE2 E.6 CPU fault E.7 E.CTE E.PBT Internal circuit fault E.1 E.2 Option fault E.3 1 5 1 Remove the factor which caused the fault, and wait the time interval for motor cooling before performing a reset. Reset operations by power supply reset, turning ON terminal RES (RES signal), and pressing on the PU are included. • When Pr.499 = "1" The inverter protective functions can be reset by the inverter reset or the servo system controller error reset. (The servo system controller CPU reset is invalid.) INVERTER SETTING 41 5.4.2 SSCNET III(/H) communication disabled signal • Input of the SSCNET III(/H) communication disabled signal (X85) disables the SSCNET III(/H) communication operation. Pr.499 setting Other than 9999 9999 (initial value) X85 signal SSCNET III(/H) communication OFF Valid ON Invalid Either of ON/OFF Invalid When the status of SSCNET III(/H) communication is switched between enabled and disabled, the inverter is automatically reset and stops communication with the master (or the preceding axis unit) or the succeeding axis unit. • To switch the status of SSCNET III(/H) communication between enabled and disabled with the inverter input signal, set "85" (for the X85 signal) in any of Pr.178 to Pr.189 (input terminal function selection). 42 INVERTER SETTING 5.4.3 Pr.379 SSCNET III(/H) rotation direction selection The rotation direction of the motor can be changed. Before setting Pr.379 SSCNET III(/H) rotation direction selection, always match the setting of Pr.359 Encoder rotation direction (0, 100/1, 101) and rotation direction (CW/CCW) of the encoder as viewed from the load side of the motor. Motor rotation direction (as viewed from the load side) Pr.359 setting Pr.379 setting 0 (initial value) 0, 100 1 (initial value), 101 When positioning address becomes greater When positioning address becomes smaller CW CCW 1 CCW CW 0 (initial value) CCW CW 1 CW CCW 1 The motor direction (CW, CCW) is as follows: Motor rotation direction Description Set when using a motor for which forward rotation (encoder) is clockwise (CW) viewed from the shaft CW 5 CW 1 Set when using a motor for which forward rotation (encoder) is counterclockwise (CCW) viewed from the shaft CCW CCW INVERTER SETTING 43 5.4.4 Pr.449 SSCNET III(/H) input filter setting Use Pr.449 SSCNET III(/H) input filter setting to select a filter setting for the following input signals. Input signal Parameter setting LSP signal (upper stroke limit) Pr.178 to Pr.189 (input terminal function selection) = "88" STF signal (upper stroke limit) Pr.178 STF terminal function selection = "60" LSN signal (lower stroke limit) Pr.178 to Pr.189 (input terminal function selection) = "89" STR signal (lower stroke limit) Pr.179 STR terminal function selection = "61" X76 signal (proximity dog) Pr.178 to Pr.189 (input terminal function selection) = "76" Pr.449 setting Input signal filter (maximum) 0 N/A (0.88 ms sampling) 1 0.88 ms 2 1.77 ms 3 2.66 ms 4 (initial value) 3.55 ms 44 Change in the Pr.449 setting is immediately applied. INVERTER SETTING 5.4.5 Input terminal function selection • To use home position return with proximity dog (to input the DOG signal to the servo system controller via an inverter input terminal) in SSCNET III(/H) communication, set "76" (for the X76 signal and proximity dog) in any of Pr.178 to Pr.189 (input terminal function selection). • To input the FLS or RLS signal to the servo system controller via an inverter input terminal, set "88" (for the LSP signal, upper stroke limit) or "89" (for the LSN signal, lower stroke limit) in any of Pr.178 to Pr.189 (input terminal function selection). (Though the FLS or RLS signal can be input to the servo system controller similarly with the STF signal (when "60" (initial value) is set in Pr.178 STF terminal function selection) or the STR signal (when "61" (initial value) is set in Pr.179 STR terminal function selection), the LSP or LSN signal has a higher priority than the STF or STR signal.) 5.4.6 1 Pr.800 Control method selection Specifications of Pr.800 Control method selection when the FR-A8NS is installed are as follows. Pr.800 setting Control method Other than 9 Vector control 9 Vector control test operation, Control mode (speed, torque, position) As commanded by the servo system controller Operation without motor Invalid Valid Reset the inverter after the Pr.800 setting is switched between "9" and any of other than "9". The setting is applied after an inverter reset. When "9" is set in Pr. 800, test operation is enabled without motor. When "9" (vector control test operation) is set in Pr. 800, it is recommended to set "0" in Pr. 880 Load inertia ratio. For the details of Pr.880, refer to the Instruction Manual (Detailed) of the inverter. Setting Pr.800 = "100 or higher" does not select the fast-response operation. (Normal-response operation is applied during vector control.) INVERTER SETTING 45 5 1 6 6.1 RESTRICTIONS ON THE FUNCTIONS Function restriction list Invalid inverter functions during SSCNET III(/H) communication operation are as follows. Item Function A: Application parameters • Automatic restart after instantaneous power failure • Electronic bypass function • Brake sequence function • Stop-on-contact control • Load torque high-speed frequency control • Traverse function • Anti-sway control • Orientation control • PID control • Power failure time deceleration-to-stop function • Stop selection function • Inverter operation lock mode setting (Pr.415) • PLC function • Start count monitor (Pr.1410, Pr.1411) B: Position control parameters • Simple positioning function by parameters • Position control by inverter pulse train input • Position command source selection (Pr.419) • Position command constant value during acceleration/deceleration (Pr.424) • Clear signal selection (Pr.429) • Model position control gain (Pr.446) C: Motor constant parameters • Offline auto tuning D: Parameters for operation command and frequency command • Operation mode selection • Operation command source and speed command source during communication operation • Multi-speed setting, JOG operation, remote setting, pulse train input E: Environment setting parameters • IPM parameter initialization 46 RESTRICTIONS ON THE FUNCTIONS Item Function F: Parameters for settings of acceleration/ deceleration time and acceleration/ deceleration pattern • Acceleration/deceleration time, acceleration/deceleration pattern selection • Remote setting • Starting frequency during speed control or position control, and start-time hold function • Automatic acceleration/deceleration • Emergency stop function (Pr.1103) G: Control Parameters • V/F control, adjustable 5 points V/F, Advanced magnetic flux vector control, Real sensorless vector control, PM sensorless vector control • DC injection brake • Output stop function • Stop selection • Regeneration avoidance function • Strengthened excitation deceleration • Torque bias H: Protective function parameters • Speed limit selection, forward rotation speed limit, reverse rotation speed limit/reverse-side speed limit, speed limit method selection • Torque limit level during acceleration/deceleration • Fault definition • Retry function • Ground fault detection enable/disable selection at start • Minimum frequency • Frequency jump • Speed limit (Pr.873) • Speed deviation excess (Pr.285) • Deceleration check time T: Multi-function input terminal parameters • Override function • Functions for terminals 1, 4, 6 • Second function selection signal (RT) • Third function selection signal (X9) (except second/third output frequency detection) M: Parameters for monitor indicator and monitor output signal • Monitor negative output selection (Pr.290) • Monitor with sign selection (Pr.1018) RESTRICTIONS ON THE FUNCTIONS 47 1 6 Item Function N: Parameters for communication operation and its settings • Communication EEPROM write selection • Stop mode selection at communication error (Pr.502) • Operation frequency during communication error (Pr.779) Parameters for vector control • Magnetic flux command • Speed detection filter (Pr.823) • Torque command reverse selection (Pr.1114) • Fast-response operation under vector control (when Pr.800 = "100 or higher") Plug-in options • FR-A8AX, FR-A8APR Except starting frequency during torque control Terminal 6 can be used only when the FR-A8AZ is installed. NOTE • Do not execute parameter clear or all parameter clear during the SSCNET III(/H) communication. 48 RESTRICTIONS ON THE FUNCTIONS 6.2 Inverter parameter list Valid/invalid inverter parameters during SSCNET III(/H) communication operation are as follows. The parameter with a circle () is valid in entirety, the one with a delta symbol () is valid in part, and the one with a cross () is invalid. Pr. Name Function validity Pr. Name Function validity 21 Acceleration/deceleration time increments 22 Stall prevention operation level (Torque limit level) 23 Stall prevention operation level compensation factor at double speed 24 Multi-speed setting (speed 4) 25 Multi-speed setting (speed 5) 26 Multi-speed setting (speed 6) Multi-speed setting (low speed) Multi-speed setting (speed 7) 7 Acceleration time 27 28 Multi-speed input compensation selection 8 Deceleration time 29 Acceleration/deceleration pattern selection 9 Electronic thermal O/L relay Regenerative function selection 10 DC injection brake operation frequency 30 31 Frequency jump 1A 11 DC injection brake operation time 32 Frequency jump 1B 12 DC injection brake operation voltage Frequency jump 2A 13 Starting frequency 33 34 Frequency jump 2B 14 Load pattern selection 35 Frequency jump 3A 15 Jog frequency Frequency jump 3B Jog acceleration/deceleration time 36 16 37 Speed display 17 MRS input selection 41 Up-to-frequency sensitivity 18 High speed maximum frequency Output frequency detection 19 Base frequency voltage 42 43 Output frequency detection for reverse rotation 20 Acceleration/deceleration reference frequency 0 Torque boost 1 Maximum frequency 2 Minimum frequency 3 Base frequency 4 Multi-speed setting (high speed) 5 Multi-speed setting (middle speed) 6 RESTRICTIONS ON THE FUNCTIONS 1 6 49 Pr. Name Function validity Pr. Name Function validity 44 Second acceleration/deceleration time 71 Applied motor 45 Second deceleration time 72 PWM frequency selection 46 Second torque boost 73 Analog input selection 47 Second V/F (base frequency) 74 Input filter time constant 48 Second stall prevention operation level 49 Second stall prevention operation frequency 75 Reset selection/disconnected PU detection/PU stop selection 76 Fault code output selection 77 Parameter write selection Reverse rotation prevention selection 50 51 Second output frequency detection Second electronic thermal O/L relay 52 Operation panel main monitor selection 78 54 FM/CA terminal function selection 79 Operation mode selection 55 Frequency monitoring reference 80 Motor capacity 81 Number of motor poles Motor excitation current 56 Current monitoring reference 57 Restart coasting time 82 58 Restart cushion time 83 Rated motor voltage 59 Remote function selection 84 Rated motor frequency 89 Speed control gain (Advanced magnetic flux vector) Motor constant (R1) 60 Energy saving control selection 61 Reference current 90 62 Reference value at acceleration 91 Motor constant (R2) 63 Reference value at deceleration 92 Motor constant (L1)/d-axis inductance (Ld) 93 Motor constant (L2)/q-axis inductance (Lq) Motor constant (X) 64 Starting frequency for elevator mode 65 Retry selection 94 66 Stall prevention operation reduction starting frequency 95 Online auto tuning selection 67 Number of retries at fault occurrence 96 Auto tuning setting/status 100 V/F1 (first frequency) V/F1 (first frequency voltage) V/F2 (second frequency) 68 Retry waiting time 69 Retry count display erase 101 70 Special regenerative brake duty 102 50 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 103 V/F2 (second frequency voltage) 129 PID proportional band 104 V/F3 (third frequency) 130 PID integral time 105 V/F3 (third frequency voltage) 131 PID upper limit 106 V/F4 (fourth frequency) 132 PID lower limit 107 V/F4 (fourth frequency voltage) 133 PID action set point 108 V/F5 (fifth frequency) 134 PID differential time 109 V/F5 (fifth frequency voltage) 135 Electronic bypass sequence selection 110 Third acceleration/deceleration time 136 MC switchover interlock time 111 Third deceleration time 137 Start waiting time 112 Third torque boost 138 Bypass selection at a fault 113 Third V/F (base frequency) 114 Third stall prevention operation level 139 Automatic switchover frequency from inverter to bypass operation 115 Third stall prevention operation frequency 140 Backlash acceleration stopping frequency 116 Third output frequency detection 141 Backlash acceleration stopping time 117 PU communication station number 142 Backlash deceleration stopping frequency 143 Backlash deceleration stopping time Speed setting switchover 118 PU communication speed 119 PU communication stop bit length / data length 144 120 PU communication parity check 145 PU display language selection 121 Number of PU communication retries 147 Acceleration/deceleration time switching frequency Stall prevention level at 0 V input 122 PU communication check time interval 148 123 PU communication waiting time setting 149 Stall prevention level at 10 V input 124 PU communication CR/LF selection 150 Output current detection level 125 Terminal 2 frequency setting gain frequency 151 Output current detection signal delay time 152 Zero current detection level 153 Zero current detection time 126 Terminal 4 frequency setting gain frequency 127 PID control automatic switchover frequency 128 PID action selection RESTRICTIONS ON THE FUNCTIONS 1 6 51 Pr. Name Function validity 154 Voltage reduction selection during stall prevention operation 155 RT signal function validity condition selection 156 Stall prevention operation selection 157 Pr. Name Function validity 182 RH terminal function selection 183 RT terminal function selection 184 AU terminal function selection 185 JOG terminal function selection OL signal output timer 186 CS terminal function selection 158 AM terminal function selection 187 MRS terminal function selection 159 Automatic switchover frequency range from bypass to inverter operation 188 STOP terminal function selection 160 User group read selection 189 RES terminal function selection 161 Frequency setting/key lock operation selection 190 RUN terminal function selection SU terminal function selection 162 Automatic restart after instantaneous power failure selection 191 192 IPF terminal function selection 163 First cushion time for restart 193 OL terminal function selection 164 First cushion voltage for restart 194 FU terminal function selection 165 Stall prevention operation level for restart 195 ABC1 terminal function selection ABC2 terminal function selection 166 Output current detection signal retention time 196 167 Output current detection operation selection 232 Multi-speed setting (speed 8) 170 Watt-hour meter clear 233 Multi-speed setting (speed 9) 171 Operation hour meter clear 234 Multi-speed setting (speed 10) Multi-speed setting (speed 11) 172 User group registered display/batch clear 235 173 User group registration 236 Multi-speed setting (speed 12) 174 User group clear 237 Multi-speed setting (speed 13) 178 STF terminal function selection 238 Multi-speed setting (speed 14) Multi-speed setting (speed 15) 179 STR terminal function selection 239 180 RL terminal function selection 240 Soft-PWM operation selection 181 RM terminal function selection 241 Analog input display unit switchover 52 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 265 Power-failure deceleration time 2 266 Power failure deceleration time switchover frequency 267 Terminal 4 input selection 268 Monitor decimal digits selection 270 Stop-on contact/load torque high-speed frequency control selection 271 High-speed setting maximum current 272 Middle-speed setting minimum current 273 Current averaging range 274 Current averaging filter time constant 275 Stop-on contact excitation current low-speed multiplying factor 276 PWM carrier frequency at stop-on contact 278 Brake opening frequency Main circuit power OFF waiting time 279 Brake opening current 255 Life alarm status display 280 Brake opening current detection time 256 Inrush current limit circuit life display 281 Brake operation time at start 257 Control circuit capacitor life display 282 Brake operation frequency 258 Main circuit capacitor life display 283 Brake operation time at stop 259 Main circuit capacitor life measuring 284 Deceleration detection function selection 260 PWM frequency automatic switchover 261 Power failure stop selection 285 Overspeed detection frequency (Speed deviation excess detection frequency) 262 Subtracted frequency at deceleration start 286 Droop gain 263 Subtraction starting frequency 287 Droop filter time constant 264 Power-failure deceleration time 1 288 Droop function activation selection 289 Inverter output terminal filter Terminal 1 added compensation amount (terminal 2) 243 Terminal 1 added compensation amount (terminal 4) 244 Cooling fan operation selection 245 Rated slip 246 Slip compensation time constant 247 Constant-power range slip compensation selection 248 Self power management selection 249 Earth (ground) fault detection at start 250 Stop selection 251 Output phase loss protection selection 252 Override bias 253 Override gain 254 242 RESTRICTIONS ON THE FUNCTIONS 1 6 53 Pr. Name Function validity Pr. Name Function validity 290 Monitor negative output selection 313 DO0 output selection 291 Pulse train I/O selection 314 DO1 output selection 292 Automatic acceleration/deceleration 315 DO2 output selection 293 Acceleration/deceleration separate selection 316 DO3 output selection 294 UV avoidance voltage gain 317 DO4 output selection 295 Frequency change increment amount setting 318 DO5 output selection 296 Password lock level 319 DO6 output selection 297 Password lock/unlock 320 RA1 output selection 298 Frequency search gain 321 RA2 output selection 299 Rotation direction detection selection at restarting 322 RA3 output selection AM0 0V adjustment 300 BCD input bias 323 AM1 0mA adjustment 301 BCD input gain 324 Motor temperature feedback reference 302 BIN input bias 326 Digital input unit selection 303 BIN input gain 329 331 RS-485 communication station number 304 Digital input and analog input compensation enable/disable selection 332 RS-485 communication speed 305 Read timing operation selection 333 RS-485 communication stop bit length / data length 306 Analog output signal selection 334 RS-485 communication parity check selection 307 Setting for zero analog output 335 RS-485 communication retry count 308 Setting for maximum analog output 336 RS-485 communication check time interval 309 Analog output signal voltage/current switchover 337 RS-485 communication waiting time setting 310 Analog meter voltage output selection 338 Communication operation command source 311 Setting for zero analog meter voltage output 339 Communication speed command source 312 Setting for maximum analog meter voltage output 340 Communication startup mode selection 341 RS-485 communication CR/LF selection 54 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 342 Communication EEPROM write selection 379 SSCNET III(/H) rotation direction selection 343 Communication error count 380 Acceleration S-pattern 1 349 Communication reset selection 381 Deceleration S-pattern 1 350 Stop position command selection 382 Acceleration S-pattern 2 351 Orientation speed 383 Deceleration S-pattern 2 352 Creep speed 384 Input pulse division scaling factor 353 Creep switchover position 385 Frequency for zero input pulse 354 Position loop switchover position 386 Frequency for maximum input pulse 355 DC injection brake start position 393 Orientation selection 356 Internal stop position command 394 Number of machine side gear teeth 357 Orientation in-position zone 395 Number of motor side gear teeth 358 Servo torque selection 396 Orientation speed gain (P term) 359 Encoder rotation direction 397 Orientation speed integral time 360 16-bit data selection 398 Orientation speed gain (D term) 361 Position shift 399 Orientation deceleration ratio 362 Orientation position loop gain 406 High resolution analog input selection 363 Completion signal output delay time 407 Motor temperature detection filter 364 Encoder stop check time 408 Motor thermistor selection 365 Orientation limit 413 Encoder pulse division ratio 366 Recheck time 414 PLC function operation selection 367 Speed feedback range 415 Inverter operation lock mode setting 368 Feedback gain 416 Pre-scale function selection 369 Number of encoder pulses 417 Pre-scale setting value 374 Overspeed detection level 418 Extension output terminal filter 376 Encoder signal loss detection enable/disable selection 419 Position command source selection RESTRICTIONS ON THE FUNCTIONS 1 6 55 Pr. Name Function validity Pr. Name Function validity 420 Command pulse scaling factor numerator (electronic gear numerator) 457 Rated second motor frequency 458 Second motor constant (R1) 421 Command pulse multiplication denominator (electronic gear denominator) 459 Second motor constant (R2) 422 Position control gain 460 Second motor constant (L1) / d-axis inductance (Ld) 423 Position feed forward gain Position command acceleration/deceleration time constant 461 Second motor constant (L2) / q-axis inductance (Lq) 424 462 Second motor constant (X) 425 Position feed forward command filter 463 Second motor auto tuning setting/status 426 In-position width 427 Excessive level error 464 Digital position control sudden stop deceleration time 428 Command pulse selection 465 First target position lower 4 digits 429 Clear signal selection 466 First target position upper 4 digits 430 Pulse monitor selection 467 Second target position lower 4 digits 432 Pulse train torque command bias 468 Second target position upper 4 digits 433 Pulse train torque command gain 469 Third target position lower 4 digits 446 Model position control gain 470 Third target position upper 4 digits 447 Digital torque command bias 471 Fourth target position lower 4 digits 448 Digital torque command gain 472 Fourth target position upper 4 digits 449 SSCNET III(/H) input filter setting 473 Fifth target position lower 4 digits 450 Second applied motor 474 Fifth target position upper 4 digits 451 Second motor control method selection 475 Sixth target position lower 4 digits 453 Second motor capacity 476 Sixth target position upper 4 digits 454 Number of second motor poles 477 Seventh target position lower 4 digits 455 Second motor excitation current 478 Seventh target position upper 4 digits 456 Rated second motor voltage 479 Eighth target position lower 4 digits 56 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 480 Eighth target position upper 4 digits 516 S-pattern time at a start of acceleration 481 Ninth target position lower 4 digits 517 S-pattern time at a completion of acceleration 482 Ninth target position upper 4 digits 518 S-pattern time at a start of deceleration 483 Tenth target position lower 4 digits 519 S-pattern time at a completion of deceleration 484 Tenth target position upper 4 digits 522 Output stop frequency 485 Eleventh target position lower 4 digits 486 Eleventh target position upper 4 digits 539 MODBUS RTU communication check time interval USB communication station number 487 Twelfth target position lower 4 digits 547 488 Twelfth target position upper 4 digits 548 USB communication check time interval 489 Thirteenth target position lower 4 digits 549 Protocol selection 490 Thirteenth target position upper 4 digits 550 NET mode operation command source selection 491 Fourteenth target position lower 4 digits 551 PU mode operation command source selection Frequency jump range 492 Fourteenth target position upper 4 digits 552 493 Fifteenth target position lower 4 digits 553 PID deviation limit 494 Fifteenth target position upper 4 digits 554 PID signal operation selection 555 Current average time 556 Data output mask time 557 Current average value monitor signal output reference current 560 Second frequency search gain 561 PTC thermistor protection level 563 Energization time carrying-over times 564 Operating time carrying-over times 569 Second motor speed control gain 570 Multiple rating setting 571 Holding time at a start 495 Remote output selection 496 Remote output data 1 497 Remote output data 2 498 PLC function flash memory clear 499 SSCNET III(/H) operation selection 500 Communication error execution waiting time 501 Communication error occurrence count display 502 Stop mode selection at communication error 503 Maintenance timer 1 504 Maintenance timer 1 warning output set time 505 Speed setting reference RESTRICTIONS ON THE FUNCTIONS 1 6 57 Pr. Name Function validity Pr. Name Function validity 573 4 mA input check selection 635 Cumulative pulse clear signal selection 574 Second motor online auto tuning 636 Cumulative pulse division scaling factor 575 Output interruption detection time 576 Output interruption detection level 637 Control terminal option-Cumulative pulse division scaling factor 577 Output interruption cancel level 638 Cumulative pulse storage 592 Traverse function selection 639 Brake opening current selection 593 Maximum amplitude amount 640 Brake operation frequency selection 641 Second brake sequence operation selection 642 Second brake opening frequency 643 Second brake opening current 644 Second brake opening current detection time 645 Second brake operation time at start 646 Second brake operation frequency 594 Amplitude compensation amount during deceleration 595 Amplitude compensation amount during acceleration 596 Amplitude acceleration time 597 Amplitude deceleration time 598 Undervoltage level 647 Second brake operation time at stop 599 X10 terminal input selection 648 Second deceleration detection function selection 600 First free thermal reduction frequency 1 650 Second brake opening current selection 601 First free thermal reduction ratio 1 651 Second brake operation frequency selection 602 First free thermal reduction frequency 2 653 Speed smoothing control 603 First free thermal reduction ratio 2 654 Speed smoothing cutoff frequency 604 First free thermal reduction frequency 3 Analog remote output selection 606 Power failure stop external signal input selection 655 656 Analog remote output 1 607 Motor permissible load level 657 Analog remote output 2 608 Second motor permissible load level Analog remote output 3 609 PID set point/deviation input selection 658 Analog remote output 4 610 PID measured value input selection 659 611 Acceleration time at a restart 660 Increased magnetic excitation deceleration operation selection 58 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 661 Magnetic excitation increase rate 706 Induced voltage constant (phi f) 662 Increased magnetic excitation current level 707 Motor inertia (integer) 663 Control circuit temperature signal output level 711 Motor Ld decay ratio 665 Regeneration avoidance frequency gain 712 Motor Lq decay ratio 668 Power failure stop frequency gain 717 Starting resistance tuning compensation 673 SF-PR slip amount adjustment operation selection 721 Starting magnetic pole position detection pulse width 674 SF-PR slip amount adjustment gain 724 Motor inertia (exponent) 679 Second droop gain 725 Motor protection current level 680 Second droop filter time constant 738 Second motor induced voltage constant (phi f) 681 Second droop function activation selection 739 Second motor Ld decay ratio 682 Second droop break point gain 740 Second motor Lq decay ratio 683 Second droop break point torque 741 Second starting resistance tuning compensation 684 Tuning data unit switchover 686 Maintenance timer 2 742 Second motor magnetic pole detection pulse width 743 Second motor maximum frequency 744 Second motor inertia (integer) Second motor inertia (exponent) 687 688 Maintenance timer 2 warning output set time Maintenance timer 3 689 Maintenance timer 3 warning output set time 745 690 Deceleration check time 746 Second motor protection current level 692 Second free thermal reduction frequency 1 747 693 Second free thermal reduction ratio 1 Second motor low-speed range torque characteristic selection 694 Second free thermal reduction frequency 2 750 Motor temperature detection level 695 Second free thermal reduction ratio 2 751 Reference motor temperature 696 Second free thermal reduction frequency 3 753 Second PID action selection 699 Input terminal filter 754 Second PID control automatic switchover frequency 702 Maximum motor frequency 755 Second PID action set point RESTRICTIONS ON THE FUNCTIONS 1 6 59 Pr. Name Function validity Pr. Name Function validity 756 Second PID proportional band 803 Constant output range torque characteristic selection 757 Second PID integral time 804 Torque command source selection 758 Second PID differential time 805 Torque command value (RAM) 759 PID unit selection 806 Torque command value (RAM, EEPROM) 760 Pre-charge fault selection 807 Speed limit selection 761 Pre-charge ending level 808 Forward rotation speed limit/speed limit 762 Pre-charge ending time 809 Reverse rotation speed limit/reverse-side speed limit 763 Pre-charge upper detection level 810 Torque limit input method selection 764 Pre-charge time limit 811 Set resolution switchover 765 Second pre-charge fault selection 812 Torque limit level (regeneration) 766 Second pre-charge ending level 813 Torque limit level (3rd quadrant) 767 Second pre-charge ending time 814 Torque limit level (4th quadrant) 768 Second pre-charge upper detection level 815 Torque limit level 2 769 Second pre-charge time limit 816 Torque limit level during acceleration 774 Operation panel monitor selection 1 817 Torque limit level during deceleration 775 Operation panel monitor selection 2 818 Easy gain tuning response level setting 776 Operation panel monitor selection 3 819 Easy gain tuning selection 777 4 mA input check operation frequency 820 Speed control P gain 1 778 4 mA input check filter 821 Speed control integral time 1 779 Operation frequency during communication error 822 Speed setting filter 1 788 Low speed range torque characteristic selection 823 Speed detection filter 1 791 Acceleration time in low-speed range 792 Deceleration time in low-speed range 824 Torque control P gain 1 (current loop proportional gain) 799 Pulse increment setting for output power 825 800 Control method selection Torque control integral time 1 (current loop integral time) 802 Pre-excitation selection 826 Torque setting filter 1 60 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 827 Torque detection filter 1 857 DA1-0V adjustment 828 Model speed control gain 858 Terminal 4 function assignment 829 Number of machine end encoder pulses 859 Torque current/Rated PM motor current 830 Speed control P gain 2 860 Second motor torque current/Rated PM motor current 831 Speed control integral time 2 862 Encoder option selection 832 Speed setting filter 2 864 Torque detection 833 Speed detection filter 2 865 Low speed detection 834 Torque control P gain 2 866 Torque monitoring reference 835 Torque control integral time 2 867 AM output filter 836 Torque setting filter 2 868 Terminal 1 function assignment 837 Torque detection filter 2 869 Current output filter 838 DA1 terminal function selection 870 Speed detection hysteresis 839 DA1 output filter 872 Input phase loss protection selection 840 Torque bias selection 873 Speed limit 841 Torque bias 1 874 OLT level setting 842 Torque bias 2 875 Fault definition 843 Torque bias 3 844 Torque bias filter 877 Speed feed forward control/model adaptive speed control selection 878 Speed feed forward filter Torque bias balance compensation 879 Speed feed forward torque limit 847 Fall-time torque bias terminal 1 bias 880 Load inertia ratio 848 Fall-time torque bias terminal 1 gain 881 Speed feed forward gain 849 Analog input offset adjustment 882 Regeneration avoidance operation selection 883 Regeneration avoidance operation level 884 Regeneration avoidance at deceleration detection sensitivity 845 846 850 Torque bias operation time Brake operation selection 853 Speed deviation time 854 Excitation ratio RESTRICTIONS ON THE FUNCTIONS 1 6 61 Pr. Name Function validity Pr. Name Function validity 885 Regeneration avoidance compensation frequency limit value C5 (904) Terminal 4 frequency setting bias frequency 886 Regeneration avoidance voltage gain 888 Free parameter 1 C6 (904) Terminal 4 frequency setting bias 889 Free parameter 2 Terminal 4 frequency setting gain frequency 891 Cumulative power monitor digit shifted times 126 (905) 892 Load factor C7 (905) Terminal 4 frequency setting gain 893 Energy saving monitor reference (motor capacity) C12 (917) Terminal 1 bias frequency (speed) 894 Control selection during commercial powersupply operation C13 (917) Terminal 1 bias (speed) 895 Power saving rate reference value 896 Power unit cost C14 (918) Terminal 1 gain frequency (speed) 897 Power saving monitor average time Power saving cumulative monitor clear C15 (918) Terminal 1 gain (speed) 898 899 Operation time rate (estimated value) C16 (919) Terminal 1 bias command (torque) C0 (900) FM/CA terminal calibration Terminal 1 bias (torque) C1 (901) C17 (919) AM terminal calibration Terminal 1 gain command (torque) C2 (902) C18 (920) Terminal 2 frequency setting bias frequency Terminal 1 gain (torque) C3 (902) C19 (920) Terminal 2 frequency setting bias C29 (925) Motor temperature detection calibration (analog input) 125 (903) Terminal 2 frequency setting gain frequency Terminal 6 bias frequency (speed) C4 (903) C30 (926) Terminal 2 frequency setting gain C31 (926) Terminal 6 bias (speed) 62 RESTRICTIONS ON THE FUNCTIONS Pr. C32 (927) Name Terminal 6 gain frequency (speed) Function validity Pr. Name Function validity C43 (934) PID display bias analog value PID display gain coefficient PID display gain analog value C33 (927) Terminal 6 gain (speed) C44 (935) C34 (928) Terminal 6 bias command (torque) C45 (935) C35 (928) Terminal 6 bias (torque) 977 Input voltage mode selection 989 Parameter copy alarm release C36 (929) Terminal 6 gain command (torque) 990 PU buzzer control C37 (929) 991 PU contrast adjustment Terminal 6 gain (torque) 992 C8 (930) Operation panel setting dial push monitor selection Current output bias signal 994 Droop break point gain 995 Droop break point torque 997 Fault initiation 998 PM parameter initialization 999 Automatic parameter setting 1002 Lq tuning target current adjustment coefficient 1003 Notch filter frequency 1004 Notch filter depth 1005 Notch filter width 1006 Clock (year) 1007 Clock (month, day) 1008 Clock (hour, minute) 1015 Integral stop selection at limited frequency 1016 PTC thermistor protection detection time 1018 Monitor with sign selection C9 (930) Current output bias current C10 (931) Current output gain signal C11 (931) Current output gain current C38 (932) Terminal 4 bias command (torque) C39 (932) Terminal 4 bias (torque) C40 (933) Terminal 4 gain command (torque) C41 (933) Terminal 4 gain (torque) C42 (934) PID display bias coefficient RESTRICTIONS ON THE FUNCTIONS 1 6 63 Pr. Name Function validity Pr. Name Function validity 1019 Analog meter voltage negative output selection 1045 Digital source selection (8ch) 1020 Trace operation selection 1046 Digital trigger channel 1021 Trace mode selection 1047 Digital trigger operation selection 1022 Sampling cycle 1048 Display-off waiting time 1023 Number of analog channels 1049 USB host reset 1024 Sampling auto start 1072 DC brake judgment time for anti-sway control operation 1025 Trigger mode selection 1073 Anti-sway control operation selection 1026 Number of sampling before trigger 1074 Anti-sway control frequency 1027 Analog source selection (1ch) 1075 Anti-sway control depth 1028 Analog source selection (2ch) 1076 Anti-sway control width 1029 Analog source selection (3ch) 1077 Rope length 1030 Analog source selection (4ch) 1078 Trolley weight 1031 Analog source selection (5ch) 1079 Load weight 1032 Analog source selection (6ch) 1103 Deceleration time at emergency stop 1033 Analog source selection (7ch) 1106 Torque monitor filter 1034 Analog source selection (8ch) 1107 Running speed monitor filter 1035 Analog trigger channel 1108 Excitation current monitor filter 1036 Analog trigger operation selection 1113 Speed limit method selection 1037 Analog trigger level 1114 Torque command reverse selection 1038 Digital source selection (1ch) 1115 Speed control integral term clear time 1039 Digital source selection (2ch) 1040 Digital source selection (3ch) 1116 Constant output range speed control P gain compensation 1117 Speed control P gain 1 (per-unit system) 1118 Speed control P gain 2 (per-unit system) Model speed control gain (per-unit system) Per-unit speed control reference frequency 1041 1042 Digital source selection (4ch) Digital source selection (5ch) 1043 Digital source selection (6ch) 1119 1044 Digital source selection (7ch) 1121 64 RESTRICTIONS ON THE FUNCTIONS Pr. Name Function validity Pr. Name Function validity 1134 PID upper limit manipulated value 1228 Second positioning dwell time 1135 PID lower limit manipulated value 1229 Second positioning sub-function 1136 Second PID display bias coefficient 1230 Third positioning acceleration time 1137 Second PID display bias analog value 1231 Third positioning deceleration time 1138 Second PID display gain coefficient 1232 Third positioning dwell time 1139 Second PID display gain analog value 1233 Third positioning sub-function 1140 Second PID set point/deviation input selection 1234 Fourth positioning acceleration time 1141 Second PID measured value input selection 1235 Fourth positioning deceleration time 1142 Second PID unit selection 1236 Fourth positioning dwell time 1143 Second PID upper limit 1237 Fourth positioning sub-function 1144 Second PID lower limit 1238 Fifth positioning acceleration time 1145 Second PID deviation limit 1239 Fifth positioning deceleration time 1146 Second PID signal operation selection 1240 Fifth positioning dwell time 1147 Second output interruption detection time 1241 Fifth positioning sub-function 1148 Second output interruption detection level 1242 Sixth positioning acceleration time 1149 Second output interruption cancel level 1243 Sixth positioning deceleration time 1150 to User parameters 1 to 50 1199 1244 Sixth positioning dwell time Sixth positioning sub-function 1220 Target position/speed selection 1245 Seventh positioning acceleration time 1221 Start command edge detection selection 1246 Seventh positioning deceleration time 1222 First positioning acceleration time 1247 Seventh positioning dwell time First positioning deceleration time 1248 1223 Seventh positioning sub-function 1224 First positioning dwell time 1249 Eighth positioning acceleration time 1225 First positioning sub-function 1250 Eighth positioning deceleration time 1226 Second positioning acceleration time 1251 Eighth positioning dwell time 1227 Second positioning deceleration time 1252 1253 Eighth positioning sub-function RESTRICTIONS ON THE FUNCTIONS 1 6 65 Pr. Name Function validity Pr. Name Function validity 1254 Ninth positioning acceleration time 1280 Fifteenth positioning dwell time 1255 Ninth positioning deceleration time 1281 Fifteenth positioning sub-function 1256 Ninth positioning dwell time 1282 Home position return method selection 1257 Ninth positioning sub-function 1283 Home position return speed 1258 Tenth positioning acceleration time 1284 Home position return creep speed 1259 Tenth positioning deceleration time 1285 Home position shift amount lower 4 digits 1260 Tenth positioning dwell time 1286 Home position shift amount upper 4 digits 1261 Tenth positioning sub-function 1287 Travel distance after proximity dog ON lower 4 digits 1262 Eleventh positioning acceleration time 1288 Travel distance after proximity dog ON upper 4 digits 1263 Eleventh positioning deceleration time 1289 Home position return stopper torque 1264 Eleventh positioning dwell time 1290 Home position return stopper waiting time 1265 Eleventh positioning sub-function 1292 Position control terminal input selection 1266 Twelfth positioning acceleration time 1293 Roll feeding mode selection 1267 Twelfth positioning deceleration time 1294 Position detection lower 4 digits 1268 Twelfth positioning dwell time 1295 Position detection upper 4 digits 1269 Twelfth positioning sub-function 1296 Position detection selection 1270 Thirteenth positioning acceleration time 1297 Position detection hysteresis width 1271 Thirteenth positioning deceleration time 1298 Second position control gain 1272 Thirteenth positioning dwell time 1299 Second pre-excitation selection 1273 Thirteenth positioning sub-function 1410 Starting times lower 4 digits 1274 Fourteenth positioning acceleration time 1411 Starting times upper 4 digits 1275 Fourteenth positioning deceleration time 1276 Fourteenth positioning dwell time 1277 Fourteenth positioning sub-function 1278 Fifteenth positioning acceleration time 1279 Fifteenth positioning deceleration time 66 RESTRICTIONS ON THE FUNCTIONS Some functions assigned with I/O signals can be set but are invalid. Refer to page 67. Pulse train input is invalid. Available only for setting the running speed monitor increments. 6.3 Inverter I/O terminal function list Availability of inverter functions assigned to I/O terminals during SSCNET III(/H) communication operation are as follows. The function assigned to the I/O terminal with a circle () is valid, and the one with a cross () is invalid. 6.3.1 Setting 0 1 2 Input terminal function Signal name RL RM RH 3 RT 4 5 AU JOG 6 CS 7 OH Function Pr.59 = 0 Low-speed operation (initial value) command Remote setting (setting Pr.59 ≠ 0 clear) Pr.270 = 1, Stop-on-contact 3, 11, 13 selection 0 Pr.59 = 0 Middle-speed (initial value) operation command Remote setting Pr.59 ≠ 0 (deceleration) Pr.59 = 0 High-speed operation (initial value) command Remote setting Pr.59 ≠ 0 (acceleration) Second function selection Pr.270 = 1, Stop-on-contact 3, 11, 13 selection 1 Terminal 4 input selection Jog operation selection Selection of automatic restart after instantaneous power failure, flying start Electronic bypass function External thermal relay input Function validity Setting Signal name 8 REX 9 X9 10 X10 11 X11 12 X12 13 X13 14 15 X14 BRI 16 X16 17 X17 18 X18 19 X19 20 X20 22 X22 23 LX Function 15-speed selection (combination with three speeds RL, RM, RH) Third function selection Inverter run enable signal (FR-HC2/ FR-CV/FR-CC2 connection) FR-HC2/FR-CC2 connection, instantaneous power failure detection PU operation external interlock External DC injection brake operation start PID control valid terminal Brake opening completion signal PU/External operation switchover (External operation with X16-ON) Load pattern selection forward/ reverse rotation boost (For constanttorque with X17-ON) V/F switchover (V/F control with X18ON) Load torque high-speed frequency S-pattern acceleration/deceleration C switchover Orientation command (for FR-A8AP/ FR-A8AL) Pre-excitation/servo ON RESTRICTIONS ON THE FUNCTIONS Function validity 1 6 67 Setting Signal name 24 MRS 26 27 28 37 42 43 STP (STOP) MC TL X28 X37 X42 X43 44 X44 45 BRI2 46 47 48 50 51 TRG TRC X48 SQ X51 52 X52 57 58 59 JOGF JOGR CLRN 25 60 STF 61 STR 68 Function validity Setting Signal name Output stop Electronic bypass function 62 64 RES X64 Start self-holding selection 65 X65 Control mode switchover Torque limit selection Start-time tuning start external input Traverse function selection Torque bias selection 1 Torque bias selection 2 P/PI control switchover (P control with X44-ON) Second brake sequence open completion Trace trigger input Trace sampling start/end Power failure stop external Sequence start Fault clear Cumulative pulse monitor clear (for FR-A8AP/FR-A8AL) JOG forward rotation command JOG reverse rotation command NET position pulse clear Forward rotation command (Assignable to the STF terminal (Pr.178) only) Reverse rotation command (Assignable to the STR terminal (Pr.179) only) 66 X66 67 X67 68 69 70 71 72 73 NP CLR X70 X71 X72 X73 Function RESTRICTIONS ON THE FUNCTIONS 74 X74 76 77 78 X76 X77 X78 79 X79 80 X80 85 X85 87 88 89 92 93 X87 LSP LSN X92 X93 Function Inverter reset During retry PU/NET operation switchover (PU operation with X65-ON) External/NET operation switchover (NET operation with X66-ON) Command source switchover (Command by Pr.338, Pr.339 enabled with X67-ON) Simple position pulse train sign Simple position droop pulse clear DC feeding operation permission DC feeding cancel PID P control switchover Second PID P control switchover Magnetic flux decay output shutoff signal Proximity dog Pre-charge end command Second pre-charge end command Second PID forward/reverse action switchover Second PID control valid terminal SSCNET III(/H) communication disabled Sudden stop Upper stroke limit (for FR-A8NS) Lower stroke limit (for FR-A8NS) Emergency stop Torque limit selection Function validity Setting Signal name 94 X94 95 X95 96 X96 9999 — Function Control signal input for main circuit power supply MC Converter unit fault input Converter unit fault (E.OHT, E.CPU) input No function Function validity — 1 Available when a plug-in option is installed. Refer to the Instruction Manual of each option for details. Available only for standard models and IP55 compatible models. Although run command is invalid as a start signal since it depends on SSCNET III(/H) communication, terminal function as upper/lower stroke limit is valid. 6 RESTRICTIONS ON THE FUNCTIONS 69 6.3.2 Output terminal function Setting Signal Positive Negative name logic logic Function Function validity 0 100 RUN Inverter running 1 101 SU Up to frequency 2 102 IPF Instantaneous power failure/ undervoltage 3 103 OL Overload warning 4 104 FU Output frequency detection 5 105 FU2 Second output frequency detection 6 106 FU3 Third output frequency detection 7 107 RBP Regenerative brake prealarm 8 108 THP Electronic thermal O/L relay pre-alarm 10 110 PU PU operation mode 11 111 RY Inverter operation ready Setting Signal Positive Negative name logic logic Function Function validity 19 —— MC3 Electronic bypass MC3 20 120 BOF Brake opening request BOF2 Second brake opening request 22 122 25 125 FAN Fan fault output 26 126 FIN Heatsink overheat pre-alarm 27 127 ORA Orientation complete (for vector control compatible option) 28 128 ORM Orientation fault (for vector control compatible option) 30 130 Y30 Forward rotation output (for vector control compatible option) 31 131 Y31 Reverse rotation output (for vector control compatible option) 32 132 Y32 Regenerative status output (for vector control compatible option) 12 112 Y12 Output current detection 13 113 Y13 Zero current detection 14 114 FDN PID lower limit 15 115 FUP PID upper limit 33 133 RY2 Operation ready 2 34 134 LS Low speed detection 35 135 TU Torque detection 16 116 RL PID forward/reverse rotation output 17 — MC1 Electronic bypass MC1 36 136 Y36 In-position 18 — MC2 Electronic bypass MC2 38 138 MEND Travel completed 70 RESTRICTIONS ON THE FUNCTIONS Setting Signal Positive Negative name logic logic Function Function validity 39 139 Y39 Start time tuning completion 40 140 Y40 Trace status 41 141 FB Speed detection 42 142 FB2 Second speed detection 43 143 FB3 Third speed detection 44 144 RUN2 Inverter running 2 45 145 RUN3 Inverter running and start command is ON 46 146 Y46 During deceleration at occurrence of power failure 47 147 PID During PID control activated 48 148 Y48 PID deviation limit Setting Signal Positive Negative name logic logic 161 PBSY During position command operation 63 163 ZP Home position return completed 64 164 Y64 During retry 67 167 Y67 Power failure signal 68 168 EV 24 V external power supply operation 70 170 SLEEP PID output interruption 79 SAFE Safety monitor output RDY Position control preparation ready 185 Y85 DC current feeding During pre-charge operation 50 150 Y50 During second pre-charge operation 85 Y51 Pre-charge time over Y52 Second pre-charge time over 53 153 Y53 Pre-charge level over 54 154 Y54 Second pre-charge level over 55 155 Y55 Motor temperature detection (for FR-A8AZ) 56 156 ZA Home position return failure 57 157 IPM During PM motor control 60 160 FP Position detection level 180 Y49 152 Y79 184 149 151 179 86 186 Y86 Control circuit capacitor life (for FR-A8AY/FR-A8AR) 87 187 Y87 Main circuit capacitor life (for FR-A8AY/FR-A8AR) 88 188 Y88 Cooling fan life (for FR-A8AY/FR-A8AR) 89 189 Y89 Inrush current limit circuit life (for FR-A8AY/FR-A8AR) 90 190 Y90 Life alarm Y91 Fault output 3 (power-OFF signal) Y92 Energy saving average value updated timing 91 92 191 192 RESTRICTIONS ON THE FUNCTIONS 1 Pulse train output of output power 80 49 52 Function validity 61 84 51 Function 6 71 Setting Signal Positive Negative name logic logic 93 193 Y93 Function validity Setting Signal Positive Negative name logic logic Current average monitor signal 202 302 RL2 Second PID forward/reverse rotation output 203 303 PID2 Second During PID control activated 204 304 SLEEP During second PID output 2 shutoff Function 94 194 ALM2 Fault output 2 95 195 Y95 Maintenance timer signal 96 196 REM Remote output 97 197 ER Alarm output 2 98 198 LF Alarm 99 199 ALM Fault 200 300 201 301 FDN2 Second PID lower limit FUP2 Second PID upper limit 72 Function validity 205 305 Y205 Second PID deviation limit 206 306 Y206 Cooling fan operation command signal 207 307 Y207 Control circuit temperature signal 208 308 PS PU stopped signal — No function — 9999 Function Available only for standard models. Available when the plug-in option or control terminal option is installed. Available only for standard models and IP55 compatible models. The RUN or RUN2 signal turns ON when speed command from SSCNET III(/H) is not 0 Hz in a state of servo-ON during speed control or torque control. The signal turns ON when the servo is ON during position control. The signal turns ON even when the servo is OFF during SSCNET III(/H) communication operation. RESTRICTIONS ON THE FUNCTIONS 7 PRECAUTIONS • During SSCNET III(/H) communication, the inverter parameter can not be changed with the servo system controller. When Pr.77 Parameter write selection = "2", the parameter settings can be changed on the PU even if the inverter is set in the SSCNET III(/H) operation mode. • Available range of encoder pulses is 1000 to 4096 pulses. • The valid command for an inverter start or stop is given via the SSCNET III(/H) communication. Though the STF and STR signals are invalid, the STF signal is used as the upper stroke limit signal and the STF signal as the lower stroke limit signal. (Refer to page 67 for input terminal function validity/invalidity.) • Before starting operation, always give the servo-ON signal from the host controller to the motor in order to set the motor in the servo lock state. • Running speed depends on the command from the servo system controller. (The rotation direction depends on the setting of Pr.379 SSCNET III(/H) rotation direction selection.) • When "0 or 10" (droop control is disabled during acceleration/deceleration) is set in Pr.288 Droop function activation selection, droop control can not be performed. Set a value other than "0 or 10" in Pr.288. (For the details, refer to the Instruction Manual (Detailed) of the inverter.) • The fault indication "E.OC3" or "E.OV3" is displayed when the inverter stops due to an overcurrent trip or overvoltage trip during SSCNET III(/H) operation. (For the details, refer to the Instruction Manual (Detailed) of the inverter.) • The restrictions on I/O signals (refer to page 67) remain the same when the other plug-in option (FR-A8AY or FR-A8AR) is used together with the FR-A8NS. • Offline auto tuning cannot be performed with the servo system controller. Perform it using the PU or the setup software (FR Configurator2) before starting communication. • Before shutting off the communication temporarily by resetting the inverter power, disconnecting the SSCNET III cable, or other methods, it is necessary to perform the disconnection/reconnection function for the servo system controller. Refer to the MELSEC iQ-R Motion Controller Programming Manual (Common) for details. • When the MRS signal is ON, create the motion SFC program that turns ON the servo-OFF command of the target axis. To turn OFF the MRS signal or the servo-OFF command signal, the motor speed must be at 20 r/min or less. • During the SSCNET III(/H) communication, Pr.998 PM parameter initialization must be set to "0" (initial value). • Available range of frequency (speed limit value) is 120 Hz. PRECAUTIONS 73 7 8 PROTECTIVE FUNCTIONS The causes and corrective actions of the faults are as follows. Warning When the protective function is activated, the inverter does not shut off the output. Operation panel indication Name Description Check point Corrective action 74 CF FR-LU08 CF Initialize communication waiting status • The warning indication is displayed when the inverter is not in communication with the servo system controller after the inverter is powered ON in the SSCNET III(/H) operation mode. The warning indication is also displayed when the communication is established and then shut off. The warning indication disappears when the communication is established with the servo system controller. Then the inverter becomes ready for operation. • The CF warning indication is displayed during initialization (when the SSCNET III(/H) communication status is "110" to "180"). (Refer to page 28.) • Check the communication cable for a fault. • Check that the communication equipment (personal computer) and servo system controller have not been powered OFF. • Change the communication cable. • Power ON the communication equipment (personal computer) and servo system controller. Not displayed when the SSCNET III(/H) operation is disabled (Pr.499 SSCNET III(/H) operation selection = "9999" (initial value) or the X85 signal is turned ON). PROTECTIVE FUNCTIONS Operation panel indication Name Description PS FR-LU08 PS PU stop Stop method with on the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. (For the details of Pr.75, refer to the Instruction Manual (Detailed) of the inverter.) Check point Corrective action Check for a stop made by pressing on the PU. Turn OFF the servo and reset the warning by pressing . Fault When any of the protective functions is activated, the inverter shuts off the output and outputs the corresponding alarm. When the protective function is activated, refer to the Instruction Manual (Detailed) of the inverter to take the appropriate corrective action and reset the inverter to perform operation again. Operation panel indication Name Description Check point Corrective action E.OPT FR-LU08 Option Fault Option fault The fault indication is displayed when the FR-A8AP or FR-A8AL is not inserted to the inverter option connector 2 or the FR-A8AP/FR-A8AL connection cable is not used correctly for connection between the FR-A8NS and the FR-A8AP or FR-A8AL in the SSCNET III(/H) operation mode. (Not displayed during vector control test operation.) • Check that the FR-A8AP or FR-A8AL is inserted to the inverter option connector 2. • Check that the FR-A8AP/FR-A8AL connection cable is used for connection between the FR-A8NS and the FRA8AP or FR-A8AL. • Insert the FR-A8AP or FR-A8AL to the inverter option connector 2 correctly. (Refer to page 15.) • Use the FR-A8AP/FR-A8AL connection cable correctly for connection between the FR-A8NS and the FRA8AP or FR-A8AL. (Refer to page 15.) PROTECTIVE FUNCTIONS 75 8 Operation panel indication Name Description Check point Corrective action 76 E.OP1 FR-LU08 Option1 Fault Communication line error When the communication line error occurs between the inverter with FR-A8NS installed and the servo system controller, or when the command frequency from the servo system controller is too high, the output from the inverter is stopped. The output from the inverter is also stopped when the SSCNET III cable between the FRA8NS and the servo system controller or the preceding axis inverter/servo amplifier is disconnected under the setting of Pr. 499 SSCNET III(/H) operation selection = "1". • Check that the SSCNET III cable is not disconnected. • Check the end of the SSCNET III cable for containination or dirt. • Check that the SSCNET III cable is not damaged or broken. • Check that electromagnetic noise has not come in the FR-A8NS or the servo system controller. • Check for too high command frequency from the servo system controller. • Connect the SSCNET III cable securely after turning OFF the inverter power. • Remove the dirt from the end of the SSCNET III cable. • Change the SSCNET III cable. • Take measures against electromagnetic noise for the inverter or the servo system controller. • Review the operation program of the servo system controller. PROTECTIVE FUNCTIONS 9 TROUBLESHOOTING Operation mode does not switch to the SSCNET III(/H) operation mode Check the following points. • Check that the FR-A8NS and FR-A8AP/FR-A8AL are correctly installed to the inverter. (Check for contact fault, cable disconnection, etc.) Check that the FR-A8AP/FR-A8AL connection cable is used correctly for connection between the FR-A8NS and the FRA8AP or FR-A8AL. (Refer to page 15.) • Check that vector control is performed. (Refer to page 45.) • Check that the SSCNET III cable is connected correctly to the SSCNET III cable connectors (CN1A and CN1B) on the FRA8NS. (Refer to page 27.) • Check if Pr.499 SSCNET III(/H) operation selection is set to "9999 (initial value)" or the X85 signal is turned ON. (Refer to page 37.) TROUBLESHOOTING 77 9 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision Aug. 2015 IB(NA)-0600599ENG-A First edition Nov. 2015 IB(NA)-0600599ENG-B Additon • Compatibility with the SSCNET III/H communication 78 IB(NA)-0600599ENG-B INVERTER INVERTER IB(NA)-0600599ENG-B(1511) MEE Printed in Japan Specifications subject to change without notice. FR-A8NS INSTRUCTION MANUAL HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN B INVERTER PRE-OPERATION INSTRUCTIONS 1 Plug-in option INSTALLATION 2 WIRING 3 SSCNET III(/H) COMMUNICATION STATUS 4 INVERTER SETTING 5 RESTRICTIONS ON THE FUNCTIONS 6 PRECAUTIONS 7 PROTECTIVE FUNCTIONS 8 TROUBLESHOOTING 9 FR-A8NS INSTRUCTION MANUAL SSCNET III(/H) communication function