Description H Web guider command station DO 10.. en with operator panel RT 40.. 1. 2. 3. 4. 5. 6. 7. 8. Type overview Function Mounting Installation Keys and displays Operation Settings/special functions Technical data 2 2 2 3 4 8 8 12 BEA--209515-EN-03 Web guider command station DO 10.. Explanation of symbols ➜ = jobs to be performed = important information and instructions 1. Type overview Type consisting of bus connection used with Command station DO 1000 central unit ZC 40.. operator panel RT 4019 cover CAN bus web guider Command station DO 1001 central unit ZC 40.. operator panel RT 4019 desktop housing CAN bus web guider Command station DO 1002 operator panel RT 4019 desktop housing serial bus web guider multifunction command DO 0022 Operator panel RT 4001 membrane keyboard with digital display serial bus web guider DR 246. Operator panel RT 4005 membrane keyboard with digital display serial bus web guider DR 226. 2. Function DO 10.. command stations are used to operate digital web guiders. The command stations consist of: - operator panel RT (aluminum front panel with membrane keyboard and digital display) - CAN controller central unit ZC 4002 - CAN bus adapter EK 4011 - and a cover or desktop enclosure The DO 1000 command station with cover is designed for mounting in a control console or cabinet, the DO 1001 command station with desktop enclosure for field mounting. The DO 1000/DO 1001 command stations are connected to the RK control card of a web guider via a CAN bus line. Command station DO 1002 is connected to the multifunction command DO 0022 via the serial bus. Operator panel RT 40.. only is used for the DR 226. and DR 246. web guiders and is connected directly to the RK control card via the serial bus. 3. Mounting Try as far as possible to mount the command station on your system within view of the web guider. On web guiders DR 226. and DR 246., operator panel RT 40.. is already mounted on the web guider. Use the E+L securing kit for DO 1001. H page 10/12 BEA--209515-EN-03 Web guider command station DO 10.. 4. Installation Please observe the locally applicable and professional safety and accident prevention regulations. Please ensure that the insulation is not damaged, the leads properly secured and protected and run separately from heavy currentcarrying cables. Run and protect signal lines. The CAN bus should not exceed a total length of 200 meters. 4.1 Address setting Device numbers DIP switches 1 - 4 Group numbers DIP switches 5-7 Example: 12 If the DO command station is part of a digital controller designed by E+L no settings must be made. The DO command station is immediately operational. If command station DO is ordered separately, you must set the addresses yourself. 0 12345678 ➜ Unscrew the housing on the DO command station. ON ➜ Set the address appropriate to your system configuration via the DIP switches on central unit ZC, see also connection diagram and the CAN bus, serial bus and setup editor descriptions. OFF Binary value: 1248124 ➜ Screw the command station housing back on. DIP switches (master device) 4.2 Connection to E+L controllers The DO command station is connected to a E+L controller via a CAN bus (see illustration below). ➜ Connect the CAN bus according to the connection diagram and if necessary, plug in the terminating resistor connector ➜ Run electrical leads according to the attached wiring diagram. 4.3 Connection to the multifunction command ➜ Link the serial bus to the multifunction command according to the connection diagram and, if necessary plug in the terminating resistor connector (see illustration below). ➜ Run the electrical leads according to the attached wiring diagram. DO 10.. command station connection Command station DO 1002 Operator panel RT 4019 Command station DO 1000/DO 1001 Operator panel RT 4019 serial bus Central unit ZC 4002 CAN bus serial bus connection to multifunction command DO 0022 CAN bus adapter EK 4011 Supply voltage 20 - 30 V DC Supply voltage 20 - 30 V DC CAN bus (terminating resistor connector as necessary) BEA--209515-EN-03 H page 3/12 Web guider command station DO 10.. 5. Keys and displays The keys and displays on the command station are arranged so that symbols correspond to the arrangement of the control elements on the web guider as seen from above and in relation to the direction of web travel (see example below). Left sensor in direction of web travel Direction of web travel Displayed direction of web travel (LED on) You can inhibit each individual key via parameter 7 (key filter) in the setup editor, see settings section on page 10. Operating voltage display +5 V DC The display goes on when voltage is supplied to the electronic circuitry. 199 Digital display (2 1/2 digits) The digital display indicates either a parameter, a parameter value or the web offset . The comma and sign are also displayed. Oscillating mode is indicated by alternate displaying of the web offset and the characters "oc". With permissible values from 200 onwards the “units position” is shifted to the right and no longer displayed. The last decimal point flashes to indicate this has happened. Parameter 1 . .1. Parameter value 20 20 Web offset 3 mm 3.0 Oscillating mode 3.0 1st example: parameter value 1568 Decimal point at tens position flashes 156 . Tens Hundreds Thousands “Units” 2nd example: parameter value 200 Decimal point at tens position flashes 20 . “Units” Tens Hundreds oc Decrease value key Use this key to decrease parameters or parameter values in setup mode. Increase value key Use this key to increase parameters or parameter values in setup mode. H page 4/12 BEA--209515-EN-03 Web guider command station DO 10.. Direction of web travel display The direction of web travel is indicated (as seen from the infeed; processing direction for the entire system). The displayed and actual direction of web travel must match. If this is not the case, the display must be reversed. ➜ Loosen either the four securing screws on the RT operator panel and flip over the switch on the back of the operator panel or change the direction of web travel in setup mode as follows: ➜ select expanded setup mode. ➜ set the device and group numbers for the command station. ➜ Change the value displayed ("0" or "1") in web direction of travel display parameter ..6.. If a "1" is displayed, set a "0" or vice-versa. ➜ Set the device and group numbers for the controller and quit setup mode (initiate a reset). Sensor fully covered (red) Sensor selected (green) Sensor uncovered (red) Sensor fully covered (red) Sensor range limit (red) light line dark line Contrasting edge Sensor range limit (red) Sensor keys Use these keys to set the web guiding mode: - left edge (left sensor) - right edge (right sensor) - web center (both sensors) When a sensor is selected the green sensor display goes on. When the sensor is fully covered or uncovered the appropriate red displays go on regardless of whether the sensor is selected or not. If one of the sensor fully covered/uncovered displays goes on during automatic mode, the appropriate sensor must be repositioned. If both red displays go on during automatic mode the sensor signal is not valid, the web guider is blocked. When both red displays flash during automatic mode, this indicates a fault (e.g. soiled sensor, temperature error, emergency guiding). Line sensor key Use this key to set the guiding criterion: - light line - dark line - contrasting edge If one of the red sensor range limit displays goes on, the guiding criterion has reached the left or right range limit (depending on the web direction of travel). Web offset/manual adjustment keys Use these keys in manual mode to move the actuator to the left or right. BEA--209515-EN-03 H page 5/12 Web guider command station DO 10.. In automatic mode, the keys are used to offset the web. If both keys are pressed together, the set web offset is cancelled. When a RE 17.. operator panel is used the web offset keys have no function in automatic mode. A web offset is a electrical offsetting of the set position. The web set position is offset during automatic mode. If voltage is supplied to the controller stop input the web offset is stored and the web guider remains in its most recent position. Once the controller stop contact is re-enabled, guiding is resumed on the basis of the former set web offset. The display on the appropriate key goes on when the actuator reaches its end position. The display flashes shortly before the end position is reached. Sensor signal display This display indicates he the output signal of the sensor selected (left, right or sum signal). The further the LED strip lights up, the further the web edge is away from the center of the sensor optical unit. Controller stop display If the controller stop display flashes, 24 V DC is being supplied to the corresponding input. The web guider now only operates in manual or center mode, automatic is blocked. Setup key Various functions can be initiated or selected in conjunction with the setup key: a. setup mode, LED on the key flashes b. expanded setup mode, LED on the key goes on c. further functions depending on the sensor, camera or controller implemented (see appropriate description) The function of the setup mode, procedure on changing parameters and starting the initialization runs is explained in the "CANBus, serial bus and setup editor" description, in all system operating manuals and in the settings and special functions section. Automatic key When the automatic key is pressed the green display on the key goes on. If the display flashes, the controller stop signal is available, automatic mode is blocked. The function of the automatic key depends on the setup settings in parameters 15 and 32 of device X.5 (Master Device), see parameter list. Automatic mode may be: H page 6/12 BEA--209515-EN-03 Web guider command station DO 10.. a. Guiding by the web center, by an edge, line or contrasting edge If the automatic key is pressed, the web guider controls according to the signals emitted by the selected sensors. Both sensors must be selected for web center guiding. b. Hybrid (Machine center) If the automatic key is pressed all support beams and sensors are selected and the web guider controls according to the machine center (automatic hybrid). c. Oscillating The oscillating function must be set in the master device address X.5 in parameter 32 and may be selected in addition to operating modes a. and b. - web center and oscillating - hybrid (machine center) and oscillating In oscillating mode the web is run parallel to the left and right. The oscillating stroke, frequency and mode are set in parameters 18 to 20 of the master device, or directly via command station DO 0022. The web can be offset via the web offset/manual adjustment keys in automatic mode. Center position key If the center position key is pressed, the actuator is set to the stored center position. The display flashes while the actuator moves into position. Once in position, the display on the key stays on. In hybrid minimal mode (master device, parameter 15 = 3) the support beam also goes into park sensor mode. Manual key When the manual key is pressed the actuator can be moved to the left or right within the guiding range via the web offset/manual adjustment keys. When the manual mode key is actuated the display on the relevant key goes on. The display flashes While the web offset/manual adjustment keys are actuated. When the actuator reaches its end position the display on the appropriate key goes on. The display flashes shortly before the end position is reached. BEA--209515-EN-03 H page 7/12 Web guider command station DO 10.. 6. Operation Web guider operation depends on the combination of devices implemented and only the basics are described below. The exact operation is described in the operation section of the system operating manual. 6.1 From web insertion to guiding mode ➜ Center position Select center position mode. ➜ Set web offset to "0" Set web offset on command station RE ..... to "0". Set web offset on operator panel RT .....to "0" (press both web offset/manual adjustment keys at the same time). ➜ Insert web ➜ Select sensor - set web guiding mode ➜ Position sensor Position sensors at the web edge. Sensors may only be positioned manually when the machine is at a standstill. Risk of injury! ➜ Select operating mode Automatic, center position or manual mode. - Automatic mode The web guider operates according to the sensor signals. Use the web offset/manual adjustment keys or command station RE ..... to offset the web. 7. Settings/special functions 7.1 Basic operation in setup mode Setup settings should only be performed by qualified personnel. In setup mode all parameters can be displayed and some of the parameter values can be changed. In expanded setup mode all parameter values can be displayed and changed (for commissioning and service engineers). To prevent incorrect operation and protect setup settings the setup editor (setup and expanded setup modes) can be blocked (see 7.2). H page 8/12 BEA--209515-EN-03 Web guider command station DO 10.. Basic operation in setup mode Parameter Start setup mode: press the setup and additionally the increase value key (press the setup key first). The green LED on the key will flash. Enter device number: press and hold down the setup key and select parameter 0 via the increase value key. Let go the setup key again and enter the device number via the increase or decrease value keys (device number is specified in block diagram) Enter group number: press and hold down the setup key and select parameter 1 via the increase value key. Let go the setup key again and enter the group number via the increase or decrease value keys (group number is specified in block diagram) Select and change parameter: press and hold down the setup key and select the parameter you require via the increase value key. Let go the setup key again and enter the parameter value you wish via the increase or decrease value keys. Parameter value + Start setup mode + Enter device number or + Enter group number or + Select parameter Change parameter value or Improper parameter changes can impair the function of the entire system ! parameter value can be changed yes no Select expanded setup mode: select device number X.5, then press and hold down the setup key and select parameter 3 via the increase value key. Let go the setup key again and enter parameter value 42 via the increase or decrease value keys. + Expanded setup mode or Select further parameters yes no Quit setup mode: select device number X.5 then press and hold down the setup key and select parameter 3 via the increase value key. Let go the setup key again and enter parameter value 1 via the increase or decrease value keys. Press and hold down the setup key and press the increase value key once. Let go the setup key again. + Quit setup mode or + X is used as a stand-in for digits BEA--209515-EN-03 H page 9/12 Web guider command station DO 10.. 7.2 Disabling setup mode Disable setup editor DIP switch 8 1234567 8 To prevent incorrect operation and protect setup settings the setup editor (setup and expanded setup modes) can be blocked. Entering parameters or start service functions via the keyboard is then no longer possible. To activate disabling, switch 8 must be set to "on" at address X.5 in the master device. Blocking is only effective after a reset. ON OFF S 2.8 on = setup editor disabled S 2.8 off = setup editor enabled DIP switch S 2 (on master device) 7.3 Web guider initialization run (center position adjustment) ➜ First select setup mode, i.e. press and hold down the setup key and then press the increase value key, let go both keys again. ➜ Set the web guider to the desired center position in manual mode using the "web offset" keys. ➜ Start the initialization run by pressing and holding down the setup and then the center position key, let go both keys again. The actuator moves into its left and right end position and then stops in the center position that was previously manually set. The actuator moves into its left and right end position and then remains in the manually preset center position. 7.4 Key filter (Inhibiting keys) Settings should be performed by qualified personnel only. The keys on operator panel RT can be inhibited by a bit mask (0 = enabled, 1 = disabled). Which keys are to be inhibited must be entered as a hex code in the key filter parameter 7, in setup mode. Even when all keys are inhibited, starting in setup mode is possible. Example: The center (bit 1) and increase value (bit 5) keys are to be inhibited. bit 15 ... bit 0 Bit-mask : 0000 0000 0010 0010 Hex-code: 0 0 2 2 Hex code 0022 must be entered in the key filter parameter 7. bit 4 bit 5 Example: Binary value: Bit mask: bit 15 ... bit 0 8421 8421 8421 8421 0000 0000 0000 0000 Disabling bit 3, 10, 11: Hex code: 0000 1100 0000 1000 0 C 0 8 bit 6 bit 9 bit 8 bit 7 Switch S 2 on back is bit 11 H page 10/12 BEA--209515-EN-03 bit 10 bit 3 bit 0 bit 1 bit 2 Web guider command station DO 10.. 7.5 Parameters The parameter numbers are listed in the No. field of the table, in the Name field the abbreviation. The Default field indicates the standard settings, Min. and Max. are the permissible limit values respectively. The unit is indicated in the Unit field. The Description explains the parameter function. If a dot (•) comes after the parameter number this indicates that it is a display parameter, the value of which cannot be changed. Number Name Default Min Max Unit Desciption ..0. edit device X.X X.1 X.F hex Device number (see connection diagram) ..1. edit group X.X 0.X 7.X hex Group number (see connection diagram) ..2. reset settings 0 0 2 Ex factory settings 0 = no function 1 = E+L basic settings 2 = internal value specification (default) expanded setup mode ..3. start service 0 0 199 Field for starting a function: 0 = no function 1 = reset 2 = safe parameter ..4. • guider rev. - - - ..5. brightness 8 0 15 Digital display brightness 0 = minimum brightnesst 15 = maximum brightness ..6. arrow direction 0 0 1 direction of web travel displayed 0 = normal (to right) 1 = invers (to left) ..7. key filter 0 0000 FFFF ..8. display resolution 0 0 3 E+L Software version Key filter All operator panel keys may be inhibited via a Hex code.. Display resolution (decimal points) 0 = mm 1 = 1/10 mm 2 = 1/10 inch 3 = 1/100 inch BEA--209515-EN-03 H page 11/12 Erhardt+Leimer GmbH Albert-Leimer-Platz 1 86391 Stadtbergen, Germany Phone +49 (0)821 2435-0 www.erhardt-leimer.com [email protected] 8. Technical data Supply voltage DO 10.. +20 to 30 V DC Current input DO 10.. approx. 0.2 A Operating voltage RT 40.. +5 V DC Current input RT 40.. 0.1 A Ambient temperature 0 °C to 40 °C CAN bus level 5 V (potential-free) CAN baud rate 250 KBaud Synchronous baud rate (serial) 1.3 MBaud Command station DO 1000 protection class when built-in with rubber gasket IP 54 Command station DO 1001 protection class IP 54 Dimensions see attached dimensioned drawing Subject to modifications without notice
