2G 600 BG – 600ekW Biogas CHP Cogeneration Module Lean Combustion Technology Reliable, rugged and highly durable factory-designed, production line assembled, professionally packaged, and postproduction tested 2G® Biogas Cogeneration Module, supplied in an “all-in-one” package that is “connection-ready”. Manufactured at 2G® ISO compliant production facilities in Germany, and especially made for the U.S. biogas market. This CHP (Combined Heat & Power) cogeneration equipment is a fully integrated power generation system, with state-ofthe-art technology that results in optimum performance and efficiency. The 2G® CHP module integrates all cogeneration components into one unique package that converts energy more efficiently than conventional CHP systems. The robust design utilizes full authority electronic engine management, incl. CHP performance monitoring that provides prolonged life, low maintenance, and high efficiency. Items such as, engine & system controls, synchronizing and paralleling switchgear, heat recovery (both for engine jacket water and exhaust), the entire thermal heat technology system, pumps, piping, plumbing, etc., are all included “within the module” dramatically reducing the risk of cost overruns and performance issues associated with conventional “site built” systems. The 2G® CHP module allows for optimized efficiency by maximizing heat recovery and applying a more efficient combustion technology, leading to a higher electrical output. Open Inside Installation Compact & Small Foot-Print Thermal Heat Distribution Heat Recovery Included 2G® CHP Module Biogas Optimized Package Prime Mover Core Engine Type Configuration Arrangement / Cylinders Displacement / BHP Compression Ratio Speed Frequency / Phase Voltage* Electrical Output Thermal Output Combined Output Thermal Heat BTU Ø Water Flow HT Hot Water Flow LT Water Temperature Electrical Efficiency Thermal Efficiency Total Efficiency Consumption Mbtu/h Heat Value 5kWh/m³ Consumption cf/m Cons. BTU / ekW Exhaust Gas Mass (Wet) Exhaust Gas Volume (*Other Voltages are available). MWM® TCG 2016 ® 2G Biogas Optimized V 12 26.3 L / 831 BHP 15:1 1800 RPM 60 Hz / 3-Phase 480 V 600 ekW continuous 699 kW continuous 1,299 kW continuous 2,385,086 (usable) 12,360 gph / 46,787 L/h 9,720 gph / 36,794 L/h 90°C / 194°F 41.30 % 45.28 % 86.58 % 4,951 MBtu/h 483 Btu/ft³/h 170.84 ft³/m 8,251 3312 kg / 7,286 lbs 2,815 m³/h / 99,411 ft³/h 2G 600 BG – 600ekW Biogas CHP Cogeneration Module Lean Combustion Technology STANDARD EQUIPMENT INCLUDED: Biogas CHP Cogeneration Package Gas Blower / Compressor with Inlet to Gas Train Exhaust Heat Recovery Section / Heat Exchanger Exhaust Exit (from Exhaust Gas Heat Exchanger) JW Heat Exchanger coupled with Thermal Distr. Assembly Thermal Heat Management & Distribution and Pump Assembly Silencer / Muffler / Exhaust Stack Cooling System (Mixture & Dump Cooler) Space Ventilation / Air In-and Outlet CHP Control & Switchgear, next to the Lube Oil Storage Room This CHP Module is designed “plug-and-play” reducing the time and effort required to integrate system components. The universal connection standards greatly simplify installation, operation, and maintenance. Optional the CHP Cogeneration Package is available as “AllIn-One” and “Connection-Ready” Sound Attenuated Container Module. Specially designed 2G® Sound Attenuated, weatherproof walk-in Power Module with Air Intake, Discharge Outlets, and Connection Fittings for Air Flow Funnels, Louvers, Exhaust Stack, Radiator Cooling System, lockable Access & Service Doors, Stainless Steel Hardware and Hinges, Sound-reducing Encapsulation, and extra large Floor Space for easy Service & Maintenance Access. ● High Efficiency Biogas Engine (Lean Burn Technology) ● Advanced and Optimized Exhaust Gas Turbocharger ● Electrical Jacket Water Heater System ● Extra Large Oil Capacity Sump with Oil Refill Automatic ● Pressure Lubrication System with Gear Pump ● Advanced CHP Type Air Cleaner System ● Gas Train & Biogas Fuel System compliant with NFPA 37, tested and approved to UL, CSA, EU, and DIN Standards ● Biogas Blower, explosion-proof tested and ATEX certified ● Advanced High Efficiency Two-Stage Fuel Mixer ● Proprietary Air/Fuel Ratio Controller ● Digital Microprocessor Controlled Electronic Ignition ● Vibration Detection & Detonation Protection ● Complete Heat Recovery System , Factory pre-packaged ● Self-Cleaning Jacket Water Plate Heat Exchanger ● High Efficiency Stainless Steel Exhaust Heat Exchanger ● Exhaust System incl. Silencer and Exhaust Stack ● Thermal Heat Distribution System fully integrated ● Advanced Cooling System, Mixture / Two-Phase InterCooler & Dry Radiator / Re-Circulation System (beltless) ● General Digital Control System with Protection Devices ● Heat Value Fluctuation Detection Technology ● Utility Grade Switchgear , CSA, UL, NEMA, IEEE Standards ● Grid Interconnection Relays per CSA/UL & IEEE 1547 ● Electronically operated Circuit Breaker ● Optimized High Efficiency Synchronous Generator ● Electrical Load Share Governor System ● 24V Electrical Starter, Battery Rack & Cables ● Integrated High Performance Battery Charger ● Central Wiring Harness incl. Sensors ● Torsion-resistant Design with Solid Frame Structure ● Heavy Duty Oscillation Decoupling Devices ● Maintenance-free Vibration Isolators w. Height Adjustment ● Biogas Micro Filtration System ● Fluidistor Gas Flowmeter & Gas Vacuum Sensor ● Gas Pressure, Gas Temperature, and Ambient Air Temperature Sensors ● Double Magnet Valve & Zero Pressure Regulator ● By-Directional Deflagration Flame Arrestor, ATEX Cert. ● Set of Pressurization & Expansion Vessels & Valves ● Three Way Valve & Electrothermic Actuator ● Set of GRUNDFOS VersaFlo© self-lubricated Main Hot Water Circulation Pumps and Sensors ● Thermal Distribution Assembly (up to 4 Circuits) ● Water Circulation Dirt Collection Unit ● Remote Monitoring & Control 2G 600 BG – 600ekW Biogas CHP Cogeneration Module Lean Combustion Technology EMISSIONS & STANDARDS: EXCELLENCE IN ENGINEERING DESIGN & INDUSTRIAL PACKAGING AWARD 2007, 2008, 2009 < 2.5 g/BHP-h* < 1.1 g/BHP-h* < 0.07 g/BHP-h* < 0.2 g/BHP-h* < 0.6 g/BHP-h* In Compliance with the (* < less than / without After Treatment. For lower Values an Oxi-Cat can be installed (optional). For CARB and South California AQMD, Emissions can be drastically reduced with 2G®’s SCR Exhaust Gas Treatment Module). CO NOx HCHO NMHC SO2 2G® Engines & CHP Systems comply with EPA Rules & Regulations and are carrying the Manufacturers EPA Emissions Certificate. 2G ® is compliant to the applicable Federal Code: EPA – Subpart JJJJ of Part 60 (Digester Gas, Biogas, LFG, Natural Gas) lean burn & rich burn Gas Engine (IC Internal Combustion) - 73 FR 3591, Jan. 18, 2008. Electrical Output based on ISO Standard and Conditions according to ISO 3046/1-1995 and to VDE 0530 with respective Tolerance. Technical Data is based on a Gas Quality 60% CH4 and Carbon Dioxide CO2 <45% and a Heat Value of >5 kWh/Nm³. For Conditions or Fuels other than Standard, consult 2G-CENERGY. Biogas CHP Package CHP Control & Switchgear Thermal Distribution Assembly Fresh & Used Oil Tanks Gas Blower / Compressor Gas Cooler / Dryer (Optional) All Data according to full Load and Subject to Technical Development, Modification and Change. Exhaust Gas Emissions correspond to Dry Exhaust Gas and 5% residual Oxygen O2. Lean Burn Technology provides Exhaust Emissions well below EPA Federal Guidelines & Regulations. Additional Emissions Treatment and Reduction Technologies (Oxi-Cat, SCR, De-Nox, etc.) are available as an Option if required. Cooling System Air In-and Out Ventilation Heat Exchanger Exhaust System Multiple Access Doors H2S Filter (Optional) 2G® Container Modules are especially developed and designed. We don’t utilize Standard Shipping Containers, or modify existing ISO Transport Containers. For many Reasons those ordinary Shipping Containers have shown NOT TO BE SUITABLE for CHP Cogeneration Plants. All 2G® containerized Packages are specifically developed, designed, and professionally manufactured for the Purpose of CHP Cogeneration. The extended Width and Height of 118” has proven to be an ideal Size for easy Inside Movement, and comfortable Service & Maintenance Access. This leads automatically to reduced Maintenance Cost, because any Type of Work can be performed much faster. Continuous Output available without varying Load for an unlimited Time, and 10% Overload, in Accordance with ISO8528, ISO3046/1, AS2789, DIN6271, and BS5514. All Ratings are based on SAE J1349 Standard Conditions. Tolerances: Electrical Output ISO 3046/1, Fuel Consumption +/- 5%, Thermal Output +/- 8%. Typical Heat Data is shown, however no Guarantee is expressed or implied. Data will vary due to Variations in Site and Ambient Conditions. All electrical Systems comply with DIN, VDE, CE, and CSA Certifications, and NEMA / UL compliant Designs / Configurations. The Generator is compliant with International Standards & Regulations IEC 60034, NEMA MG 1.22, ISO 8528/3, CSA, UL 1446, UL 1004B, DIN 6280-3, VDE 0530, ÖVE-M 10, ISO 8528-3, BS 5000, IEC 34, designed and manufactured in an ISO 9001 and ISO 14001 Environment. Gas Treatment might be necessary (depending on the actual Gas Quality). Applicable Gas Types: Weak Gases, e.g. Biogas, Landfill Gas, Sewage Gas, Coal Mine Gas. Other Special Gases upon Request (Wood Gas, Syngas, Coke Gas, Pyrolysis Gas). The Manufacturer reserves the Right to change or modify technical Details without prior Notice. 2G - CENERGY Power Systems Technologies Inc. 151 College Drive – 15, Orange Park, FL 32065 – USA Tel.: +1-904-579-3217 and 579-3057, Fax: +1-904-406-8727 E-Mail: [email protected] Website: http://www.2g-cenergy.com Date: 09/2010
