TECHNICAL CORRECTION May 2001 Process Industry Practices Piping PIP PN01CB1S01 Piping Material Specification 1CB1S01 Class 150, Killed Carbon Steel, 0.063" C.A. Process PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time by the responsible Function Team and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn. Information on whether this Practice has been revised may be found at http://www.pip.org. © 2001 Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3208 Red River Street, Suite 300, Austin, Texas 78705. PIP member companies and subscribers may copy this Practice for their internal use. Changes, overlays, addenda, or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. PRINTING HISTORY October 1995 February 1999 June 1999 Issued as PIP PN01CB1P Revision Revision May 2000 December 2000 May 2001 Revision Technical Correction Technical Correction TECHNICAL CORRECTION PIP PN01CB1S01 Piping Material Specification Line Class 1CB1S01 May 2001 SERVICE: RATING CLASS: TEMPERATURE LIMIT: NOMINAL CORROSION ALLOWANCE: PRESSURE - TEMPERATURE RATINGS TEMP F -20 to 100 200 TEMP C -29 to 38 93 Process 150, ASME B16.5a-1998 -20F to 800F (Note 09) 0.063 in. (0.05 in. MIN) 300 149 400 204 500 260 MATERIAL: DESIGN CODE: STRESS RELIEF: EXAMINATION: Killed Carbon Steel ASME B31.3-1999 Per ASME B31.3 Per ASME B31.3 600 316 700 371 800 427 110 760 80 550 For NPS 1/2 through NPS 36 (Full flange ratings per ASME B16.5, Table 2-1.1.) psig 285 260 kPag 1965 1795 For NPS 38 through NPS 48 (Note 01) psig Calc Calc kPag Calc Calc ITEM PIPE NIPPLES Branch Swage (CONC) Swage (ECC) FITTINGS Sockolet Thredolet SW Latrolet THRD Latrolet SW Elbolet THRD Elbolet 90 ELL 45 ELL Tee Tee (RED) Plug Coupling Coupling (RED) Coupling Coupling (RED) Cap Cap Reducing Insert Union (GJ) Reducer (CONC) Reducer (CONC) Reducer (ECC) Reducer (ECC) Weldolet 90 LR ELL 90 LR ELL 45 LR ELL 45 LR ELL Tee Tee Cap NOTES 01, 136 230 1585 200 1380 170 1170 140 965 Calc Calc Calc Calc Calc Calc Calc Calc ENDS Calc Calc Calc Calc NPS SCH/RAT DESCRIPTION 1/2 – 1-1/2 2 – 24 26 – 36 38 – 48 XS STD STD Calc CS, SMLS, ASTM A106-B (Ej=1.00) CS, SMLS, ASTM A106-B (Ej=1.00) CS, EFW, ASTM A671-CB60, Class 12 (Ej=1.00) CS, EFW, ASTM A671-CB60, Class 12 (Ej=1.00) 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 1-1/2 XS XS XS CS, SMLS, ASTM A106-B (Ej=1.00) CS, ASTM A234-WPB-S, MSS SP-95 CS, ASTM A234-WPB-S, MSS SP-95 1/2 – 1-1/2 1/2 – 2 1/2 – 1-1/2 1/2 – 2 1/2 – 1-1/2 1/2 – 2 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 2 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 2 1/2 – 2 1/2 – 1-1/2 1/2 – 2 1/2 – 1-1/2 1/2 – 1-1/2 2 – 24 26 – 48 2 – 24 26 – 48 2 – 42 2 – 24 26 – 48 2 – 24 26 – 48 2 – 24 26 – 48 2 – 48 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 03 02 03 03 03 03 03 03 03 05 Process Industry Practices Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Class 3000 Weld Weld Weld Weld Weld Weld SW SW SW SW THRD SW SW THRD THRD SW THRD SW SW Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld Weld CS, ASTM A105, MSS SP-97 CS, ASTM A105, MSS SP-97 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, round head, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, ASME B16.11 CS, ASTM A105, MSS SP-79 CS, ASTM A105, integral seat, MSS SP-83 CS, ASTM A234-WPB-S, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A105, MSS SP-97 CS, ASTM A234-WPB-S, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9 CS, ASTM A234-WPB-W, ASME B16.9 CS, ASTM A234-WPB-S, ASME B16.9 Page 1 of 3 TECHNICAL CORRECTION PIP PN01CB1S01 Piping Material Specification Line Class 1CB1S01 May 2001 ITEM VALVES NOTES NPS SCH/RAT ENDS DESCRIPTION Gate Gate Gate Gate Gate Globe Globe Lift Check Dual PLT Check Dual PLTCheck Swing Check Swing Check Ball Ball Ball Ball Ball Ball Ball Ball Ball Lug Butterfly Lug Butterfly Lug Butterfly Plug Plug FLANGES Socket Weld Socket Weld Socket Weld Blind Blind Blind Slip-On Slip-On Weld Neck Weld Neck Weld Neck Weld Neck Pair WN Orifice GASKETS 15 1/2 – 2 1/2 – 2 1/2 – 2 3 – 24 26 – 48 1/2 – 2 3 – 12 1/2 – 2 3 – 24 26 – 48 3 – 24 26 – 48 1/2 – 2 3–6 3–6 8 – 10 12 – 24 26 – 48 8 – 10 12 – 24 26 – 48 3–4 6 – 24 26 – 48 1/2 – 3 4 – 18 Class 150 Class 800 Class 800 Class 150 Class 150 Class 800 Class 150 Class 800 Class 150 Class 150 Class 150 Class 150 Class 300 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 Class 150 RF SW T/SW RF RF SW RF SW RF RF CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST, FP CS body w/ 13 CR trim, HF ST, FP CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST, piston CS body w/ 410 SS disc/ST CS body w/ 410 SS disc/ST CS body w/ 13 CR trim, HF ST CS body w/ 13 CR trim, HF ST CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST, FP CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST, GO, FP CS body w/ 316 SS trim, RTFE ST CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, RTFE ST, GO CS body w/ 316 SS trim, PTFE sleeve lined CS body w/ 316 SS trim, PTFE sleeve lined, GO 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 1-1/2 1/2 – 24 26 – 48 1/2 – 24 2 – 24 2 – 24 2 – 24 26 – 48 2 – 24 2 – 24 2 – 24 Class 150 Class 150 Class 300 Class 150 Class 150 Class 300 Class 150 Class 300 Class 150 Class 150 Class 150 Class 300 Class 300 RF FF RF RF RF RF RF RF RF RF FF RF RF CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47 Series B CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.47 Series B CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.5 CS, ASTM A105, ASME B16.36, SW taps 1/2 – 24 Class 150 26 – 48 Class 150 1/2 – 24 Class 300 BOLTING Stud Bolts Page 2 of 3 06 61 07, 26, 63 07, 26, 63 62 62 09 09 08, 09 09 09 09 08, 09 08, 09 08, 09 09 09 09 09 09 02 11 12 12 12 13 13 11, 13 12, 13 RF RF SW RF RF RF RF RF RF RF RF GA01CB500 GA08CB300 GA08CB200 GA01CB501 GA01CB502 GL08CB300 GL01CB500 CL08CB300 CD01CB700 CD01CB701 CS01CB500 CS01CB501 BA03CB300 BA01CB500 BA01CB501 BA01CB505 BA01CB502 BA01CB506 BA01CB504 BA01CB503 BA01CB507 BF01CB700 BF01CB701 BF01CB702 PL01CB500 PL01CB501 14 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 Spiral wound Type 304 SS, w/ flexible graphite filler, ASME B16.20, ASME B16.47 Series B dimensions 1/16" thick flexible graphite w/ 304 or 316 SS corrugated insert, ASME B16.21 ASTM A193, Gr B7 stud w/ 2 heavy hex nuts ASTM A194, Gr 2H Process Industry Practices TECHNICAL CORRECTION PIP PN01CB1S01 Piping Material Specification Line Class 1CB1S01 May 2001 BRANCH SIZE 90° BRANCH CONNECTION Legend and Chart B E H J P S T W 05 06 07 08 09 11 12 13 14 15 26 59 61 62 63 136 T J J J J P P P P P W W W W W W S S S S 48 T H H H P P P P P W W W W W W S S S S 42 T P P P P P P P W W W W W W S S S S 36 T P P P P P P W W W W W W S S S S 30 T P P P P P W W W W W W S S S S 24 T P P P P W W W W W W S S S S 20 T P B B B B B B B B S S S S 18 T B B B B B B B B S S S S 16 T B B B B B B B S S S S 14 T B T B B B B B B B B B B S S S S S S S S 12 10 HEADER SIZE T B B B B S S S S 8 T B B B S S S S 6 T B B S S S S 4 T B S S S S 3 T E E E E 2 T E E E 1-1/2 T E E 1 T E 3/4 T 1/2 Branch Weld Reducing Tee 0.420" (Note 59) 0.480" (Note 59) Branch Weld w/ Reinforcing Pad (Pad thickness equals run pipe thickness. Pad width equals 1/2 branch OD.) Sockolet Tee Weldolet (Note 05) NOTES: 01 02 03 48 42 36 30 24 20 18 16 14 12 10 8 6 4 3 2 1-1/2 1 3/4 1/2 Where pipe schedule is shown under “SCH/RAT,” it is adequate for the full flange rating. Where “Calc” is shown, the pressure limit may be lower than flange rating. All butt-welded component thicknesses shall match pipe thickness. Threaded joints are permitted only at outlet of vent and drain valves, at hydrostatic connections, at outlet of instrument take-off valves, and to match equipment. Integrally reinforced branch connections are permitted outside the sizes shown in the branch connection table. Designer shall check weld thickness of integrally reinforced branch connections to determine if PWHT is required. These valves shall be used only for vent, drain, and instrument connections. These valves have no flanges, but are installed between line flanges with extra length bolts. Full port valves shall be used when indicated on P&ID. Pressure and temperature rating may be limited by certain components permitted by this specification. Refer to manufacturer’s recommended pressure-temperature restrictions. Provide flat face flanges adjacent to flat face equipment nozzles. To be used only to match Class 300 rated flange connections at control valves and special equipment. Weld neck flanges shall be used against buttweld fittings. Otherwise, use slip-on flanges. Use full face gaskets at flat faced flanges. To be used when mating to flanged nozzles. To be used only when indicated on P&ID. Use branch weld with reinforcement pad when the minimum header wall thickness (specified or measured) at the branch location exceeds xxx, where xxx equals the wall thickness value for the letter symbol shown in the legend. Use full encirclement reinforcement (length equals twice branch pipe OD) when the wall is less than or equal to xxx. Install in horizontal position with cover up. Install in horizontal position with cover up or in vertical position with upward flow. Install in horizontal position with hinge pin vertical or in vertical position with upward flow. Sch XS pipe shall be used for threaded connections for size NPS 2. REFERENCES: Process Industry Practices (PIP) PIP PNF0200 - Vents, Drains, and Instrument Connection Details PIP PNSMV003 - Carbon Steel Gate Valve Descriptions PIP PNSMV004 - Carbon Steel Globe Valve Descriptions PIP PNSMV005 - Carbon Steel Check Valve Descriptions PIP PNSMV006 - Carbon Steel Ball Valve Descriptions PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions PIP PNSMV008 - Carbon Steel Plug Valve Descriptions Process Industry Practices Page 3 of 3
