1 2 3 MACHINE: 4 5 6 7 8 9 10 11 12 CONDUCTOR COLOURS: H400PET-P120/130E140L(30:1) 13 308006 MAIN-CIRCUITS: 460 VAC BLACK VOLT/PH/FREQ: M/C ITEM#: 2980102 N-CONDUCTOR: WHITE NOZZLE HEATS/ GREEN/YELLOW English CABINET STANDARDS: UL EXTERNAL POWER: YELLOW 2998811 CONTROL-CIRCUITS: 120 VAC RD NEUTRAL WHITE 26VDC BLUE 0 VDC BLUE MOTOR: 350HP V LARGEST MOTOR 390 A TOTAL HEAT LOAD 168 A SUPPLY No.2 LOAD 230 V A 60 Hz 3P+PE SHORT-CIRCUIT INTERRUPTING CAPACITY 236 A 60 Hz 236 19 12A 5.5kVA 390A 460V 40A OUTLETS: 460V 15A 6A Injection Heat 133.7kW 94kW 168A 236A MAIN CB (Q1M): 700A MOLD CB (Q2M): 300A System 10 kA System 3P+PE OPTION N/P'S 10x48 A LARGEST MOTOR TOTAL HEAT LOAD 530 18 ROBOT & AUX.: Mold Heat 460 17 115V 5/8/2014 SUPPLY No.1 LOAD 16 460/3/60 3WIRE CONTROL TRANSFORMER: LANGUAGE: CABINET PART NO.: 15 CONNECTED LOADS: PROJECT#: GND-CONDUCTOR: 14 SHORT-CIRCUIT INTERRUPTING CAPACITY A 10 kA =07-X5 SUPPLY No.3 LOAD V LARGEST MOTOR A TOTAL HEAT LOAD A A Hz 460V 15A System =07-X1 SHORT-CIRCUIT INTERRUPTING CAPACITY 115V 6A kA =07-X201 MACHINE TYPE OVERCURRENT PROTECTION PROVIDED AT MACHINE SUPPLY TERMINALS. SCHEM. ITEM# 115V 10A H400PET-P120/130E140L(30:1) 2998812 M/C ITEM# 2980102 HUSKY INJECTION MOLDING SYSTEMS LTD. BOLTON, ONTARIO, CANADA L7E 5S5 R ELECTRICAL DESIGNER: Sagi Barak MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 2/28/2005 PROJECT SBA DESCRIPTION LBA TITLE PAGE MACHINE UL DRAWING NO. 308006 2980102 2998812D =00 Sheet 1 Total 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 REVISION LOG 746945: NX CONNECT UPGRAGE D 05/08/2014 =08/1; ELECTRICAL SCHEMATIC CONVERTED TO P8 AGu C 09/20/2012 =16/4,10 UPDATE DRAWINGS AS PER BULLETIN 105167 YAi B 12/05/06 16/10,13, 17/2 CoolPik Update War A 03/14/05 All Project released for shipping MVO MM/DD/YY Pages affected Description of changes By REV. MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA CUSTOMER REVISION LOG PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =00 Sheet 2 Total 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 OVERVIEW OF SHEETS SHEET DESCRIPTION SHEET DESCRIPTION =00/1 TITLE PAGE UL =06/3 MOLD HEAT ZONES 13-24 UL HYPET 300 400 =00/2 CUSTOMER REVISION LOG =06/4 MOLD HEAT TIPS 1-16 UL =00/3 TABLE OF CONTENTS =00/1 to =09/1 =06/5 MOLD HEAT TIPS 17-32 UL =00/4 TABLE OF CONTENTS =09/2 to =BOM/13 =06/6 MOLD HEAT TIPS 33-48 UL HYPET225 300 400 =00+R00/5 ICON OVERVIEW =06/7 MOLD HEAT TIPS 49-64 UL HYPET300 HYPET400 =00+R00/6 SYMBOL OVERVIEW =06/8 MOLD HEAT TIPS 65-80 UL HYPET400 =00+R00/7 M/C OVERVIEW MOUNTING LOCATIONS =06/9 MOLD HEAT TIPS 81-96 UL HYPET400 =00+R00/8 TYPICAL CABINET/CLAMP CONNECTORS LAYOUT =06/10 12 CHANNEL T/C PLUG MOLD HEATS =01/1 SINGLE LINE DIAGRAM UL =06/11 12 CHANNEL T/C PLUG MOLD HEATS #2 HYPET225 300 400 =01/2 Main Power Distribution HYPET400 UL =07/1 POWER OUTLET PACKAGE & MIXER BLENDER OPTION UL =02/1 CONTROL VOLTAGE =08/1 PC CARD CONNECTOR LAYOUT TOP VIEW =03/1 E-STOP CIRCUIT =08/2 PC PLATE LAYOUT TYPICAL =03/2 SAFETY GATE CIRCUIT 4 GATES =08/3 BECKOFF PC P4 POWER SUPPLY =03/3 HYDRAULIC SAFETY (CEN) VALVE WITH OPTION: SAFETY DROP BAR =08/4 PROFIBUS ROUTING HYPET225,300,400 =03/4 ALARM LIGHT STACK =08/5 5 PORT Ethernet Switch =04/1 HYDRAULIC PUMP MOTOR =08/6 CABINET BECKHOFF I/O (DIGITAL INPUTS) =05/1 M/C HEAT SUPPLY CONTROL UL STANDARD =08/7 CABINET BECKHOFF I/O (DIGITAL INPUTS) =05/2 EXTRUDER HEAT POWER 460V / UL / E140 30:1 =08/8 CABINET BECKHOFF I/O (DIGITAL OUTPUTS/GATE PROTECTED) =05/3 INJECTION UNIT HEAT POWER 460V / UL /P120 =08/9 CABINET BECKHOFF I/O (DIGITAL OUTPUTS/E-STOP PROTECTED) =05/4 EXTRUDER HEAT T/C E140 30:1 =08/10 CABINET BECKHOFF I/O (DIGITAL OUTPUTS UNPROTECTED) =05/5 INJECTION UNIT TC =08/11 CABINET BECKHOFF I/O (DIGITAL OUTPUTS UNPROTECTED) =05/6 12 CHANNEL T/C PLUG EXTRUDER HEATS =08/12 CABINET BECKHOFF I/O (DIGITAL OUTPUTS UNPROTECTED) =05/7 12 CHANNEL T/C PLUG M/C HEATS =08/13 CABINET BECKHOFF I/O (DIGITAL OUTPUTS UNPROTECTED) =06/1 MOLD HEAT POWER 230V UL =08/14 CABINET BECKHOFF I/O (ANALOG INPUTS/OUTPUTS) =06/2 MOLD HEAT ZONES 1-12 UL HYPET 300 400 =09/1 HYD. POWER PACK INJECTION BASE NEW POWER MANIFOLD MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION agu TABLE OF CONTENTS MACHINE =00/1 to =09/1 DRAWING NO. 308006 2980102 2998812D =00 Sheet 3 Total 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 OVERVIEW OF SHEETS SHEET DESCRIPTION SHEET DESCRIPTION =09/2 HYD. POWER UNIT 2 PUMPS FOR HYD. SCREW DRIVE =16/12 CONVEYOR SOFTDROP INTERFACE ONE DRY CONTACT =09/3 REXROTH AMPLIFIER CARD JUMPER SETTINGS =16/13 CoolJet Photoeyes =10/1 INJECTION UNIT CONTROL =17/1 Robot Profibus Layout I/O potential wiring =10/2 INJECTION UNIT CONTROL =17/2 Beckhoff Terminal Overview Digital Inputs =10/3 INJECTION UNIT CONTROL =17/3 Beckhoff Terminal Overview Digital Inputs =11/1 CLAMP CONTROLS =20/1 POTENTIAL ARROW END (INTERNAL USE ONLY) =11/2 CLAMP CONTROLS =BOM/1 BILL OF MATERIAL =11/3 CLAMP OPTIONS =BOM/2 BILL OF MATERIAL =11/4 STP PNEUMATIC OPTIONS HPET 400,500 =BOM/3 BILL OF MATERIAL =11/5 SPECIAL C8559 Mold Cooling Water Monitoring =BOM/4 BILL OF MATERIAL =12/1 STROKE CONTROLS =BOM/5 BILL OF MATERIAL =12/2 CLAMP EJECTOR =BOM/6 BILL OF MATERIAL =12/3 PNEUMATIC OPTIONS MOVING PLATEN HPET 400,500 =BOM/7 BILL OF MATERIAL =12/4 PART DETECTION SENSORS HYPET300,400 =BOM/8 BILL OF MATERIAL =16/1 Robot Control and Power Supply UL HPET400, 500 =BOM/9 BILL OF MATERIAL =16/2 Robot Infeed Module HPET400, 500 =BOM/10 BILL OF MATERIAL =16/3 Servo Motor Connections Tooling Plate =BOM/11 BILL OF MATERIAL =16/4 Servo Motor Connections CoolPick =BOM/12 BILL OF MATERIAL =16/5 Pulsed resistor modules HPET400, 500 =BOM/13 BILL OF MATERIAL =16/6 Servo Control Circuit =16/7 Robot ESTOP Safety Gates Circuits UL =16/8 VACUUM BLOW MOTOR REVERSING CONVEYOR PICK-JET COOLING =16/9 TOOLING PLATE PHOTOEYES =16/10 CoolJet Photoeyes =16/11 Vacuum Services MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION agu TABLE OF CONTENTS MACHINE =09/2 to =BOM/13 DRAWING NO. 308006 2980102 2998812D =00 Sheet 4 Total 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 = PC CONTROLS = MACHINE + INFORMATION = MACHINE = ROBOT + INFORMATION + + CABLE = MACHINE = CLAMP + MAINS SUPPLY + = MACHINE + CONTROLS SUPPLY 3 = MACHINE + SAFETY + EMERGENCY STOP = MACHINE + SAFETY + GATE = MACHINE + PUMP MOTOR = INJECTION + HEATS = MOLD + HEATS MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA ICON OVERVIEW PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =00 Sheet 5 Total 8 1 2 3 1 4 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5 1 -Q..M -F.. -CIRCUIT BREAKER 2 4 6 -FUSE -LIMIT SWITCH NO 4 1 -H.. -HORN 2 H2 -TRANSFORMER -T.. 1 -S..LS -LIMIT SWITCH NC 2 X1 -ALARM LIGHT 2 3 -S..LS H1 -H.. X2 -X.. -TERMINAL 1 3 -S..FS U1/2 V1/1 W1/3 -FLOW SWITCH 4 MR 3 Ph -M.. -AC INDUCTION MOTOR -X.. 1 -S..PS W2/6 U2/5 V2/4 2 -MULTIPIN CONNECTOR -PRESSURE SWITCH RED 1 -S..LS A1 -M.. -LEVEL SWITCH -DC MOTOR 13 -S.. -2-POS. SELECTOR SWITCH 14 1 3 5 2 4 6 -K.. -CONTACTOR POWER CONTACTS -S.. 13 -CONTACT N.O. 14 21 -K.. -PUSH BUTTON -CONTACT N.C. 22 -S.. -DIODE -E-STOP MUSHROOM PUSH BUTTON 14 -Y..DP -Y..DQ -Y..PP -Y..SD -E.. DP - Digital Pressure -2 DQ - Digital Flow + -R... -PNEUMATIC VALVE SOLENOID -2 1 -B..PT -DISCONNECT TERMINAL .2 .3 .3 .2 .2 -PRESSURE TRANSDUCER 3 1 MR288 V2 -RTD +1 -Y..SV 2 4 6 14 22 -THERMOCOUPLE PP - Proportional Pressure -RELAY/CONTACTOR COIL A2 - -B..TC SD - Proportional Flow -K.. -HEATING ELEMENT -HYDRAULIC VALVE SOLENOID +1 A1 1 3 5 13 21 -VARISTOR 13 -K.. .2 -R. 13 14 .2 -PROXIMITY SWITCH -S..PX A2 MTR .2 BLK CONTACT CROSS-REFERENCES MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED (E) (G) (U) E-STOP PROTECTED CIRCUITS GATE PROTECTED CIRCUITS UN-PROTECTED CIRCUITS (M) 0 VDC 5/8/2014 -S..PS -PRESSURE SWITCH 2 agu DESCRIPTION LBA SYMBOL OVERVIEW N 3 WITH 2 LED PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =00 Sheet 6 Total 8 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 E2 E2 C1 C2 C3 C1 E4 C4 C4 P1-P10 P1-P10 E1 C2 MACHINE MOUNTING LOCATIONS C1 CLAMP END C2 MOVING PLATEN C3 STATIONARY PLATEN C4 CLAMP BASE E1 INJECTION POWER PACK E2 INJECTION UNIT E3 P-UNIT EXTRUDER E4 INJECTION BASE O OPERATOR STATION C3 C1 E2 O P1-P10 HOW TO USE MOUNTING LOCATION: DEVICE DESIGNATION -YnnDQ E1 MOUNTING LOCATION DEVICE YnnDQ IS LOCATED IN OR ON THE INJECTION POWER PACK MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA M/C OVERVIEW MOUNTING LOCATIONS PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =00 Sheet 7 Total 8 3 4 5 6 7 P8 8 9 P4 ROBOT 10 11 12 P3 P2 PC MOLD HEATS SERVO CONTROL +C-X3 +C-X4 +C-X5 +C-X1 +C-X9 +C-X10 Stat Platen Moving Platen Moving Platen Clamp Platen E-Stop S24PS, S1LS Clamp Platen 13 13 1 13 1 13 1 13 1 13 1 18 19 P1 MAIN VOLTAGE HEATS MOTOR POWER +C-X12 Clamp Gates O.S 17 9 24 16 FEMALE FEMALE 17 PUMP FEMALE 12 24 12 FEMALE FEMALE 24 24 12 FEMALE 16 1 12 24 12 FEMALE 15 MACHINE 24 12 24 32 under stationary platen 14 CONTROL 25 Note: All connectors are located 13 FEMALE 2 1 1 8 - Mounting Screw - Coding Pin MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION LBA TYPICAL CABINET/CLAMP MACHINE CONNECTORS LAYOUT DRAWING NO. 308006 2980102 2998812D =00 Sheet 8 Total 8 1 2 3 460V 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 -Q1M Supply No.1 700A 3P P1 -Q41 -Q94 -Q21 -Q32 250A P2 15A P1 15A P1 15A P3 -Q611 80A 3P P1 -K41 P1 -Q11 -Q18 -Q19 1.1A 3P P8 18A 3P P8 5.5A 3P P8 P1 P1 -A122 FILTER -F1OL -A194 P2 SETTING -M1 PUMP MOTOR 350HP E1 Outlet -G1 -K11F -K11R -K18 -K19 P8 P2 P8 P8 -F101 -F102 -F103 -F104 -F105 -F106 -F107 -F108 25A 9200W P2 25A 9200W P2 25A 9200W P2 25A 9200W P2 35A 13800W P2 35A 13800W P2 35A 13800W P2 35A 13800W P2 -M11 M 3 Ph Conveyor E1 M 3 Ph Vacuum E1 -A23 -A20 M 3 Ph -M18 Infeed 140A Tooling Plate 36kW (Z Axis) M 3 Ph -M19 CoolPik E1 -A26 -A4 18A CoolPik (C Axis) -F122 -F131 -F132 -F141 15A 1200W P2 35A 13100W P2 35A 19000W P2 15A 4800W P2 3 24VDC Power Supply -F109 25A 8400W P2-T1 2 -G7 5.5KVA Controls Transformer LINE REACTOR Init 260A Max 282A Power Machine Heat Zones P2 -K1D -K1Y -K1M 24VDC Power Supply -A5 Braking Braking Module #1 Module #2 230V -Q2M 11 230V -K43 3RT1023 P2 Supply No.2 300A P4 -F142 -K42 15A P2 Nozzle P4 Mold Heat Zones -F201 -F202 -F204 -F206 -F208 F210 F212 30A P4 30A P4 30A P4 30A P4 30A P4 30A P4 -F203 30A P4 30A P4 -F205 30A P4 F207 30A P4 -F209 30A P4 F211 Adapter 4 x 610W 115V 30A P4 -F214 -F216 -F218 -F220 -F222 15A P4 15A P4 15A P4 15A P4 15A P4 -F224 -F213 -F215 -F217 -F219 -F221 -F223 15A P4 15A P4 15A P4 15A P4 15A P4 15A P4 -F90 15A P4 -Q49 10A P3 10A P3 -F84 6A P1 Power 10A P1 Mixer Outlet Mold Heat Tips -Q48 Control Blender Cabinet Fan 24VDC F401 F402 F403 F404 F405 F406 -Q55 -Q54 -Q63 -Q58 -Q68 -Q64 -Q70 -Q946 30A P4 30A P4 30A P4 30A P4 30A P4 30A P4 10A P3 10A P3 10A P3 10A P3 10A P3 6A P3 10A P3 6A P3 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC SINGLE LINE DIAGRAM MACHINE UL DRAWING NO. 308006 2980102 2998812D =01 Sheet 1 Total 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Controls Transformer 1L1 / =02/1.2 1L2 / =02/1.2 1L3 / =02/1.2 1 3 2 4 H1 H3 -Q21 P1 -T1 P1 X1 Y1 X0 Y0 PE +P4-XP +P4-XP PE 4L1 4L2 4L2 / =05/1.2 4L1 / =05/1.2 L110 N110 N110 / =02/1.2 L110 / =02/1.2 PE 1 -Q900 3A P1 +P1-X11 =06/1.5 Q2M.U1 2 5 +P1-X11 U1 =16/1.9 / L110.1 P1-DB1 1L1 1L2 1L3 21 13 13 -S100 -S101 P1 22 +P1-X11 6 21 -S275LS 22 +P1-X11 1 3 21 -S277LS 22 Door 4 P4 X1 -H101 22 X2 P0 =16/1.9 BRKROPEN1.P3 7 +P3-X112 BK Shunt Trip P1 4 Door 3 P3 14 P1 L110.2 / =16/1.9 5 -Q1M 2 21 -S276LS Door 1 P1 14 U Aux Switch BK' 6 +P3-X112 +P1-X11 PE / =02/1.2 -IN L2 L3 PE NO Q1M-NO U2 Q2M.U2 =06/1.5 Note: 1. Main Circuit Breaker Is L1 Q1M-COM COM BRKROPEN2.P3 =16/1.9 Bottom Fed From Customer Supply MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AKO Main Power Distribution MACHINE HYPET400 DRAWING NO. 308006 2980102 2998812D =01 Sheet 2 Total 2 1 2 3 4 5 Standard Standard Heat Exchanger Heat Exchanger 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24VDC Supply =01/2.17 / 1L1 =01/2.17 / 1L2 =01/2.17 / 1L3 =01/2.6 / PE =01/2.17 / L110 1.1 / L110.U2 =01/2.17 / N110 1L1 / =04/1.1 1L2 / =04/1.1 1L3 / =04/1.1 PE / =03/1.2 L110 / =20/1.7 L110.U2 / =20/1.7 N110 / =03/1.12 P3-XP 1 3 5 2 4 6 L1 L2 L3 M M.1 PE -Q32 A1 -M45 P0 A2 A1 M -M46 1PH P0 P1 A2 M 1PH L1 N(L2) 3 3 PE PE -G7 -G1 + 24VDC 10A 1 - L+ 24VDC 40A P6 1 -Q49 P3 - -Q48 2 P3 2 M / =03/1.2 + =03 -K51 - 1 =03 -K54 2 =03/1.13 =03 -K51 -G8 Buffer Module =03 -K52 6 =03/1.13 6 =03 -K52 5 =03/1.15 1 6A L110.U2 L110.U2 1.2 L110 U1 L110.U1 =03/1.2 L110 1 -Q63 2 P6 L24.B E1 L110.E1 =04/1.7 110VAC UNPROTECTED 2 3 -Q58 1 P3 E-STOP PROTECTED MACHINE MODEL H400PET-P120/130E140L(30:1) 2 P6 L24.U1 L24.B =03/2.2 110VAC 1 L24.U1 =04/1.14 CREATED 2 L24.U2 =03/1.2 BUFFERED 5/8/2014 -Q70 P6 L24.U2 24VDC REVISED 1 -Q68 agu LBA 1 -Q64 2 L24.U3 L24.U3 =03/1.2 P6 1 2 4 L24.U4 3 2 P6 4 3 2 L24.E2 L24.E2 =08/3.14 24VDC UNPROTECTED E-STOP PROTECTED CONTROL VOLTAGE 2 1 24VDC L24.G1 L24.G1 =03/2.2 24VDC PROJECT 3 1 -Q55 L24.E1 =03/1.2 DESCRIPTION 3 =03/2.18 L24.E1 L24.U4 =16/1.9 =03 -K55 =03 -K55 1 P6 4 =03/2.18 -Q54 2 =03 -K54 =03/2.17 =03/1.15 -Q946 +P3-X112 4 =03/1.15 =03 -K52 2 =03/2.17 =03/1.13 5 =03 -K51 1 MACHINE DRAWING NO. GATE PROTECTED 308006 2980102 2998812D =02 Sheet 1 Total 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 -WS1 PE 4 7 1 PE +C-X9 5 6 +C-X9 7 8 21 =04 -K600 PE 1 7 6 22 5 GN RD 12 4 G1 3 below HMI 21 2 -S1 6 PE +C-X12 E-Stop 4 11 WH -WS1 3 BK +C-X9 2 WC-X12 22 =04/1.19 P2 BU -WC-X9 L24.U2.12 / 2.2 L24.U3.12 / 3.2 L24.E1.12 / 2.2 M.12 / 4.10 22 PE.12 / 2.2 -K52 21 .15 P6 21 =16/7.11 24PB -K51 22 .13 P6 +P3-112 EM3 RESTP2 / =16/7.1 A1(+) 13 RESTP1 / =16/7.1 A2(-) 23 Y1 -K50 14 1 Y2 CH1 CH1 24 P3 A1 -K51 P3 -WC-X9 9 10 +P3-X112 EM1 EM4 EM5 P3 8 CH4 =08/6.8 =08-100 =08-103 A1 DIGITAL INPUT Emergency DIGITAL INPUT Robot Gate 2 A2 Stop O.K. -K52 A2 8 Confirm Exit EM2 18 +C-X9 17 Front 19 L24.U2 / 2.2 L110.U1 / 2.2 L24.E1 / 2.18 L24.U3 / =10/1.2 M / 2.15 PE / 2.2 3 =02/1.11 / L24.U2 =02/1.2 / L110.U1 =02/1.15 / L24.E1 =02/1.12 / L24.U3 =02/1.18 / M =02/1.14 / PE 18 1.16 / M =02/1.14 / N110 EM3 M / 1.12 N110 / 2.15 EM4 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION SKR E-STOP CIRCUIT 1 3 5 .1 1 4 5 21 2 4 6 .2 2 3 6 22 =02/1.15 =02/1.15 =02/1.4 .15 1 3 5 .1 1 4 6 22 2 4 6 .2 2 3 5 21 =02/1.15 =02/1.15 =02/1.4 .15 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =03 Sheet 1 Total 4 2 3 4 5 6 7 8 9 10 11 +P3-X112 12 13 4 14 15 +C-X12 25 +C-X9 19 -WC-X9 -WS20LS -WS7LS +C-X12 =16/7.7 648LS G1 RGT2 =16/7.3 22 BK3 8 -WS1LS +C-X9 RGT4 =16/7.6 -WC-X9 =16/7.7 649LS +C-X9 19 +C-X12 =16/7.3 RGT1 23 +C-X12 9 =08-100 DIG. INPUT 12 14 +C-X12 PE All Gates BU2 22 CH2 CH2 11 -S7LS BU2 BU2 WH4 G1 19 L24.E1 / 1.18 L24.U2.12 / 3.2 PE / 2.18 PE / 2.18 L110.U1 / =07/1.8 L24.G1 / =08/3.13 L24.U2 / =08/3.13 L24.B / =16/1.9 PUMP / =04/1.19 5 20 -S1LS 13 -S20LS 22 -WS7LS RD1 21 -S7LS 14 -WS7LS WH4 21 -S20LS -WS20LS RD1 BK3 13 -WS20LS 18 20 -WC-X9 -WS1LS -WS7LS 17 2 -WC-X12 25 -WS20LS 16 RD1 1 1.11 / L24.E1.12 1.11 / L24.U2.12 1.11 / PE.12 1.18 / PE 1.18 / L110.U1 =02/1.18 / L24.G1 1.18 / L24.U2 =02/1.7 / L24.B Closed 22 =16/1.9 Gates_OK1 22 =16/7.6 RGT3 =16/7.4 647LS -K53 Y10 Y11 Y12 A1 PE 47 31 13 23 57 48 32 14 24 58 G1 -WS21LS RD1 BK3 A2 -S8LS 14 G1 -WS8LS 22 BU2 -WS1LS 24 (SET TO 500ms) Y33 Y34 Y21 Y22 21 -S21LS WH4 BU2 C3 -WS8LS 13 WH4 -S1LS 14 -WS8LS -WS21LS 23 -S8LS 22 BK3 -WS1LS 13 -S21LS -WS21LS BK3 -WS8LS 21 WH4 -WS21LS RD1 0-3S adj. 21 A1 -K55 .18 -K54 22 P3 A1 -K55 A2 P3 Gates_OK2 =16/1.9 A2 21 -K54 .17 +C-X12 -WC-X12 26 +C-X12 26 11 12 -WC-X12 11 12 1 1 +C-X9 21 21 -WC-X9 +C-X12 4 CH3 =08/6.8 8 5 1.18 / M 1.16 / N110 -WC-X12 10 3 1 8 4 1 CH1 =08/6.12 5 CH2 =08/6.12 5 CH2 =08/6.12 8 CH4 =08/6.8 =08-102 =08-102 =08-103 =08-102 =08-103 =08-105 =08-191 DIGITAL INPUT Gate #3 Robot Vacuum DIGITAL INPUT Gate #1 DIGITAL INPUT Gate #1 DIGITAL INPUT Robot Conveyor DIGITAL INPUT Robot Coveyor DIGITAL INPUT Purge Guard Gate #3 Gate #1 DIGITAL INPUT K53 Op Side MVP Door Open Op Side STP Op Side STP Door Open Door Open OPEN Op Side MVP Op Side STP Open N.C. Open N.O. N.C. N.O. S20LS , S21LS S7LS , S8LS MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 4 CH3 =08/7.8 5/8/2014 M / 3.14 N110 / =04/1.7 10 1 CH1 =08/6.12 Gate Open 8 CH4 =08/6.8 5 +C-X12 -WC-X12 24 +P3-X112 4 24 22 Gate Open 8 8 CH4 =08/7.8 1 3 K53 5 Gate Closed .1 1 Delayed Off 4 21 PROJECT agu DESCRIPTION SKR SAFETY GATE CIRCUIT MACHINE 4 GATES DRAWING NO. 2 1 4 3 6 5 .2 .1 2 =02/1.18 1 3 =02/1.18 4 22 .14 21 308006 2980102 2998812D 2 4 6 .2 2 =02/1.18 3 =02/1.18 22 .14 =03 Sheet 2 Total 4 2 3 4 5 6 7 8 9 10 11 12 13 14 Drop Bar 15 16 17 Engaged -Y195SV 2.18 / L24.U2.12 18 E 19 CEN Valve Open L24.U2.12 / =20/1.12 =08-502 DIGITAL OUTPUT 1.11 / L24.U3.12 =08/9.12 CH1 - 1 1 15 -WC-X12 WH4 -WS352LS +C-X12 -WC-X12 FRONT GATE C4 -WS333LS 14 C4 -WS352LS 13 14 -WC-X12 -S333LS 22 +C-X12 13 -WC-X12 +P3-X112 RD1 21 -S352LS 14 15 FRONT GATE C4 -WS333LS 22 BU2 -S333LS 14 -WS333LS 21 WH4 -S352LS C4 -WS352LS 13 BU2 -WS333LS 13 RD1 BK3 BK3 +C-X12 -WS352LS 3 17 16 17 16 5 7 RCEN1 =16/7.9 =16/7.9 RCEN2 BN BL 1 -S4PX -S410PX C4 4 =16/7.10 695LS WC-X1 22 5 CH2 =08/6.12 - + 8 8 CH4 =08/6.8 7 - 6 + 4 4 4 CH3 =08/6.8 8 4 CH3 =08/6.8 8 CH4 =08/6.8 =08-109 =08-101 =08-109 =08-103 =08-109 DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT -WY195SV 1 C4 -WY195SV CEN Valve Front Gate Front Gate Robot Conveyor Not Engaged Normal Open Open Door Open +C-X1 Drop Bar CEN Valve CEN Valve -WC-X1 2.19 / M REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 1 -Y195SV Drop Bar MACHINE MODEL -WY282DQ BK 6 BK 7 20 -Y282DQ 2 E1 WH 5 +C-X1 -WY282DQ 2 21 21 22 23 23 -WC-X1 24 24 +C-X1 8 6 20 +P3-X112 BK -WS410PX WH BK 1 RD 3 WH -WS4PX C4 BK 4 RD +C-S4PX 3 WH 1 M / =04/1.16 PROJECT agu DESCRIPTION LBA HYDRAULIC SAFETY (CEN) VALVE MACHINE WITH OPTION: SAFETY DROP BAR DRAWING NO. 308006 2980102 2998812D =03 Sheet 3 Total 4 3 4 5 6 7 8 9 10 11 U Alarm Alarm Alarm Light On Light On Light On Amber Blue =08/10.12 CH2 =08/10.8 CH3 12 13 14 15 16 17 18 19 U Alarm Horn =08-702 DIGITAL OUTPUT =08/10.12 CH1 1 5 4 8 5 4 8 18 19 20 21 19 1 -H2 RED G1 20 21 WH -W25 18 GN +C-X12 2 -H3 C AMBER G1 C -W25 BU -WC-X12 =08/10.8 CH4 1 BK 2 RD 1 1.11 / M.12 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 M.12 / agu DESCRIPTION SKR ALARM LIGHT STACK PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =03 Sheet 4 Total 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Pump Motor =02/1.14 / 1L1 =02/1.14 / 1L2 =02/1.14 / 1L3 1L1 / =05/1.2 1L2 / =05/1.2 1L3 / =05/1.2 =02/1.4 / L110.E1 L110.E1 / =05/1.10 =02/1.10 / L24.U1 L24.U1 / =05/1.15 13 -K1M 13 97 -K1D 14 .10 .12 97 -F1OL 14 -F1TM 98 .3 98 .7 95 -F1OL 1 3 5 1 -K1M .10 P1 3 5 -K1D 2 4 6 .12 P1 1 3 5 2 4 6 .3 -K1Y 2 4 6 .14 P1 96 95 -F1TM .7 96 4 14 1 3 5 95 97 2 4 6 96 98 .17 -M1 E1 U1 W2 11 8 4 CH4 CH4 CH3 CH3 =08-100 DIGITAL INPUT DIGITAL INPUT Pump Motor Pump Motor Pump Motor Pump Motor On Delta Overload Temperature OK W1 E MR 3 Ph U2 5 CH2 =08/6.12 =08-101 -K600 .19 P2 V1 11 14 .17 .9 P2 4 CH3 =08/6.8 -K60 -F1OL 5 -B1TM1 145°C E1 V2 2 Pump Motor Pump Motor On Enable =08-600 1 43 43 -K1M -F1TM P1 .10 T1 T2 -K1Y 44 .14 17' -K1T 44 .9 -K1T 28 .9 98 5 A3 31 -K1Y .14 -K1D 32 .12 32 .19 96 .9 97 18 =03/2.18 PUMP 5 31 95 DIGITAL OUTPUT =08/9.12 CH2 17 1 A2 A1 A1 -K1T P1 A1 -K1M A2 P1 A1 -K1D A2 P1 -P1M P0 -K1Y A2 P1 2 A2 A1 P1 =03/2.19 / N110 Pump Motor Pump Motor Pump Motor Wye-Delta Controls Delta Wye Timer -K1T -K1M -K1D -K1Y A1 -K60 -K600 A2 P2 A2 Pump Motor N110 / =05/1.10 =03/3.15 / M M / =05/1.17 Hour Meter -P1M MOTOR V1 U1 W1 17 18 .14 (CCW) U2 W2 V2 17' 28 .12 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 1 3 5 13 21 31 43 2 4 6 14 22 32 44 .2 .2 .2 .14 agu 1 3 5 13 21 31 43 DESCRIPTION LBA HYDRAULIC PUMP MOTOR .10 2 4 6 14 22 32 44 .4 .4 .4 .15 .14 1 3 5 13 21 31 43 2 4 6 14 22 32 44 .5 .6 .6 .12 .11 14 PROJECT MACHINE DRAWING NO. 11 .9 14 21 308006 2980102 2998812D 11 .9 22 =03/1.15 =04 Sheet 1 Total 1 1 2 3 4 5 6 7 8 9 10 MACHINE HEAT 11 13 14 15 16 17 18 19 M/C HEAT CONTACTOR SUPPLY =04/1.3 / =04/1.3 / =04/1.3 / =01/2.17 / =01/2.17 / 12 ON ENABLE 1L1 1L2 1L3 4L1 4L2 1L1 / =07/1.3 1L2 / =07/1.3 1L3 / =07/1.3 =04/1.9 / L110.E1 L110.E1 / =06/1.10 =04/1.15 / L24.U1 L24.U1 / =06/1.10 13 -K41 1 3 5 2 4 6 11 -Q41 P2 .11 14 -K58 .18 Note: 14 13 / 14 for 3RT105 & > 83 / 84 for 3RT104 & < 13 -K43 .9 14 E M/C Heat Contactor On Enable =08-600 DIGITAL OUTPUT =08/9.8 CH3 1 1 3 5 -K41 .11 1 3 2 4 -K43 2 4 6 .9 4 1 CH1 =08/6.12 4 =08-101 DIGITAL INPUT M/C Heat Contactor On P2-DB2 L1 L2 L3 A1 -K43 A2 P2 6L2 6L1 3L3 3L2 3L1 / 3.1 / 3.1 / 2.1 / 2.1 / 2.1 A1 A1 -K41 -K58 A2 P2 A2 704000 =04/1.8 / N110 1 3 5 .3 13 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 2 .5 4 .6 6 .4 14 .16 5/8/2014 N110 / =06/1.10 1 3 5 13 21 31 43 agu LBA 2 4 6 14 22 32 44 =04/1.18 / M .3 .3 .3 .16 DESCRIPTION M / 4.4 11 PROJECT M/C HEAT SUPPLY CONTROL MACHINE UL STANDARD DRAWING NO. 14 .11 308006 2980102 2998812D =05 Sheet 1 Total 7 1 2 3 4 8400W Extruder 9 A B C +E-X34 +E-X33/34 +E-X23/24 +P2-X34 -W24 +P2-X24 18 17 18 14 15 16 17 18 19 2*4600W 2*4600W 2*4600W 2*4600W 13800W 13800W 13800W 13800W 9200W 9200W 9200W 9200W Extruder 7 Extruder 6 A B C Extruder 5 A B C -E107 16 Extruder 4 A B C -E106 13 15 16 13 16 13 2 14 Extruder 3 A B -E105 11 /4.6 P2 4 12 2 P2 Extruder 2 A B -E104 9 /4.8 P2 4 3 11 10 Extruder 1 A B -E103 7 /4.10 P2 4 3 9 8 7 10 A B -E102 5 /4.11 P2 4 7 6 /4.13 P2 2 3 5 8 -E101 3 4 5 /4.15 P2 2 3 3 6 4 1 4 3 2 3 1 4 /4.17 P2 2 4 1 3 2 -K101 1 2 /4.19 P2 4 -F102 1 2 2 -K102 1 -F103 1 4 2 -K103 1 -F104 1 6 2 -K104 1 -F105 1 8 2 -K105 1 2 P2 10 2 -F106 1 9 12 -K106 1 2 P2 12 2 -F107 1 11 14 -K107 1 -F108 3 14 2 -K108 1 1 13 3*4600W 15 18 -F109 P2 12 2 -K109 2 11 3*4600W 15 2 /4.4 P2 10 2 1 17 9 2 1 -W34 8 3*4600W -E108 1 7 3*4600W A B C -E109 17 6 Extruder 8 +Barrel Head +E-X24 5 1 2 4 1 3 -F101 1 3 1.7 / 3L1 1.7 / 3L2 1.7 / 3L3 3L1 / 3.1 3L2 / 3.1 3L3 / 3.1 L1-L2 L2-L3 L2-L3 L1-L3 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED L1-L3 5/8/2014 L2-L3 agu DESCRIPTION NYA EXTRUDER HEAT POWER 460V / UL / E140 30:1 L2-L3 L1-L3 PROJECT MACHINE DRAWING NO. L1-L3 308006 2980102 2998812D =05 Sheet 2 Total 7 2 3 4 5 6 7 Nozzle Adapter 8 9 Distributor 10 4800W A B C D A B C D -E142 11 12 Sooting Pot 2 5600W 4600W 5600W 4600W 1 14 15 Shooting Pot 1 17 18 19 Extension 1200W 19,000W Total A B C D -E132 16 Barrel Head 13100W A B C D -E141 13 A B -E131 -E122 +E-X33/34 +E-X34 15 16 9 10 7 8 5 6 3 4 -W34 15 +P2-X34 11 16 9 12 9 2 2.19 / 2.19 / 2.19 / 1.7 / 1.7 / 10 7 /5.10 P2 2 4 1 3 3L1 3L2 3L3 6L1 6L2 5 8 5 /5.13 P2 2 4 1 3 L1-L2 3 6 /5.15 P2 2 4 1 3 3 L1-L2 4 -K122 1 /5.17 P2 2 4 1 3 -F131 P2 4 2 -K131 1 -F132 P2 6 2 -K132 1 -F141 P2 8 2 -K141 1 -F142 P2 7 2 -K142 /5.8 P2 10 1 2 4 1 3 -F122 L1-L2 P2 L1-L2 arranged heater phase arrangment MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION SKG INJECTION UNIT HEAT POWER MACHINE 460V / UL /P120 DRAWING NO. 308006 2980102 2998812D =05 Sheet 3 Total 7 1 2 3 4 5 6 /7.8 CH2+ TC PLUG E2 8 /6.8 CH9+ /7.8 2 CH2- +E-A28 7 14 14 WH RD +E-A23 TC PLUG E2 10 /6.8 CH8+ /6.8 9 CH9- 2 9 11 /6.8 CH7+ /6.8 8 CH8- 12 13 /6.8 CH6+ /6.8 7 CH7- 14 15 /6.8 CH5+ /6.8 6 CH6- 16 17 /6.8 CH4+ /6.8 5 CH5- 18 19 /6.8 CH3+ /6.8 4 CH4- /6.8 CH2+ /6.8 3 CH3- /6.8 2 CH2- 9 21 21 8 20 20 7 19 19 6 18 18 5 17 17 4 16 16 3 15 15 2 14 14 WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD -X33/34-B109TC -X23/24-B108TC -X23/24-B107TC -X23/24-B106TC -X23/24-B105TC -X23/24-B104TC -X23/24-B103TC -X23/24-B102TC -X23/24-B101TC E2 E2 E2 E2 E2 E2 E2 E2 E2 Extruder 8 Extruder 7 Extruder 6 Extruder 5 Extruder 4 Extruder 3 Extruder 2 Extruder 1 +E-X33/34 +E-X23/24 Extruder 9 + Barrel Head 1.18 M 5.6 M 4 4 -K109 P2 4 -K108 +3 P2 4 +3 P2 8 CH3 CH3 4 -K107 +3 P2 1 8 CH4 =08/10.8 4 -K106 +3 P2 4 1 CH1 =08/10.12 4 -K105 4 -K104 +3 P2 8 +3 P2 4 4 CH3 =08/10.8 8 CH4 =08/10.8 4 -K103 +3 P2 5 4 CH3 =08/10.8 4 -K102 -K101 +3 5 5 CH2 =08/10.12 5 CH2 =08/10.12 =08-703 =08-704 =08-703 =08-704 =08-703 DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT 1 /2.2 2 1 /2.4 2 1 /2.6 2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 1 /2.8 5/8/2014 2 1 /2.10 2 1 /2.12 2 1 /2.14 2 +3 1 =08-705 2 P2 1 CH1 =08/10.12 1 /2.16 PROJECT agu DESCRIPTION SKR EXTRUDER HEAT T/C MACHINE E140 30:1 DRAWING NO. 2 308006 2980102 2998812D 1 /2.18 =05 Sheet 4 Total 7 1 2 3 /7.8 CH11+ /7.8 11CH1111 23 23 4 5 /7.8 CH10+ /7.8 10CH1010 6 7 8 /7.8 CH9+ 9 10 /7.8 CH8+ /7.8 9 CH9- 22 22 9 /7.8 CH7+ /7.8 8 CH8- 21 21 +E-A28 TC PLUG E2 11 20 20 7 19 19 WH RD WH RD 13 /7.8 CH6+ /7.8 7 CH7- 8 12 15 /7.8 CH5+ /7.8 6 CH66 14 17 /7.8 CH4+ /7.8 5 CH5- 18 18 16 18 19 /7.8 CH3+ /7.8 4 CH4- /7.8 3 CH3- 5 17 17 4 16 16 3 15 15 WH RD WH RD WH RD -B142TC -B141TC -B132TC -B131TC -B122TC E2 E2 E2 E2 E2 Barrel Head Extension Nozzle Adapter Distributor Shooting Pot 2 Shooting Pot 1 4.19 / M M / =06/1.17 4 4 -K142 P2 4 -K141 +3 P2 4 +3 P2 5 4 CH3 =08/10.8 4 -K132 1 5 CH2 =08/10.12 1 CH1 =08/10.12 4 -K131 +3 P2 -K122 +3 +3 P2 8 4 5 CH4 CH4 CH3 CH3 CH2 CH2 =08-707 =08-707 =08-706 =08-706 DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT 2 1 /3.5 2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 1 /3.7 5/8/2014 2 agu DESCRIPTION SKR INJECTION UNIT TC 1 /3.10 2 1 /3.12 2 1 /3.15 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =05 Sheet 5 Total 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 +E-A23 E2 1 13 Extruder 1 /4.19 /4.19 Extruder 2 /4.17 /4.17 Extruder 3 /4.15 /4.16 Extruder 4 /4.13 /4.14 Extruder 5 /4.12 /4.12 Extruder 6 /4.10 /4.10 Extruder 7 /4.8 /4.9 Extruder 8 /4.6 /4.7 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 Inlet Resin Temperature =10/3.2 =10/3.3 12 24 CH1+ 1 13 2 14 3 15 CH1CH2+ CH2- RUN CH3+ BF CH3CH4+ 4 16 5 17 6 18 7 19 8 20 9 21 ERR CH4CH5+ CH5- TC RUN TC ERR CH6+ x1 x 10 CH6CH7+ CH7- PE CH8+ CH8CH9+ IN CH9CH10+ 10 22 11 23 12 24 CH10CH11+ CH11CH12+ CH12- OUT BECKHOFF FM3312-B310-0010 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AKO 12 CHANNEL T/C PLUG MACHINE EXTRUDER HEATS DRAWING NO. 308006 2980102 2998812D =05 Sheet 6 Total 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 +E-A28 E2 1 13 /4.4 /4.4 Barrel Head Extension /5.17 /5.17 Shooting Pot 1 /5.15 /5.15 Shooting Pot 2 /5.13 /5.14 /5.11 /5.12 Distributor /5.10 /5.10 Nozzle Adapter /5.8 /5.8 /5.6 /5.6 /5.4 /5.5 /5.2 /5.3 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 CH1+ 1 13 2 14 3 15 CH1CH2+ CH2- RUN CH3+ BF CH3CH4+ 4 16 5 17 6 18 7 19 8 20 9 21 ERR CH4CH5+ CH5- TC RUN TC ERR CH6+ x1 x 10 CH6CH7+ CH7- PE CH8+ CH8CH9+ IN CH9CH10+ 10 22 11 23 12 24 CH10CH11+ CH11CH12+ CH12- OUT BECKHOFF FM3312-B310-0010 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AKO 12 CHANNEL T/C PLUG MACHINE M/C HEATS DRAWING NO. 308006 2980102 2998812D =05 Sheet 7 Total 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 MOLD HEAT CIRCUIT BREAKER 8L1 / 2.2 8L2 / 2.2 8L3 / 2.2 MOLD HEAT CONTACTOR =05/1.12 / L110.E1 =05/1.17 / L24.U1 L110.EI / L24.U1 / =08/3.4 11 13 -K59 .18 -K42 14 .11 14 E Mold Heat Contactor On =08-607 DIGITAL OUTPUT +P4-DB3 L1 L2 L3 1 CH1 2 4 1 CH1 =08/6.12 6 -K42 1 .11 3 5 CH1 1 =08-108 DIGITAL INPUT Mold Heat Contactor On Q2M.U1 / =01/2.11 +P4-XP 1 3 5 P1 2 4 6 A1 BU UV Trip -Q2M U1 Note: Mold Circuit Breaker Is U +P4-XP -K42 BU' P4 A1 1 A2 2 -K59 A2 P4 Bottom Fed From Customer Supply U2 Q2M.U2 / =01/2.12 =05/1.11 / N110 N110 / =07/1.8 =05/5.18 / M -IN L1 L2 L3 2N M / 2.2 PE 230V/3/60 SUPPLY NOTE: NEUTRAL USED ONLY IN FOUR WIRE SYSTEMS MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 2 4 6 13 21 31 43 agu AKO 1 3 5 14 22 32 44 .3 .4 .4 .16 DESCRIPTION 11 PROJECT MOLD HEAT POWER MACHINE 230V UL DRAWING NO. 14 .11 308006 2980102 2998812D =06 Sheet 1 Total 11 22 22 10 9:RD /10.9 11CH1111 /10.9 12CH12- 23 23 12 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD -B201TC -B202TC -B203TC -B204TC -B205TC -B206TC -B207TC -B208TC -B209TC -B210TC -B211TC -B212TC C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 -E207 -E208 C3 C3 C3 A- B2 B- A2 -K202 A1 A+ 2 P4 4 -F201 B1 B+ 2 3 P4 A1 4 3 B- A2 A+ 2 P4 4 B+ 2 P4 4 1 3 P4 A1 A+ P4 4 3 P4 1 B+ 2 3 P4 P4 4 3 B2 A1 A+ P4 4 P4 -E212 C3 C3 A2 18 B1 B+ P4 4 3 A1 P4 4 A2 B1 B+ P4 4 P4 P4 24 B2 B- B1 B+ -K212 A1 A+ 2 3 6 23 AP4 4 -F211 1 5 22 -K211 2 3 4 21 B- -F210 1 3 20 B2 A+ 2 P4 2 -K210 -F209 1 1 19 A- -K209 2 3 -E211 C3 6 17 B- -F208 1 5 16 -K208 2 P4 15 A- -F207 1 4 OG WH BK -W0-XF WHBK A2 -K207 B1 3 14 -E210 C3 2 13 B- -F206 1.6 / 8L1 1.6 / 8L2 1.6 / 8L3 1.18 / M 2 4 1 3 -F212 1 3 P4 8L1 / 3.2 8L2 / 3.2 8L3 / 3.2 M / 3.2 1 1 CH1 =08/11.12 B2 1 12 -K206 -F205 1 6 11 A- 2 -F204 P4 10 -K205 B1 5 RD 9 B2 -F203 1 8 -K204 P4 -F202 1 A- -K203 7 4 BU 6 3 OG 5 2 WH WHBK 4 1 BK RD 3 -W0-XE BU 6 OG 5 2 A2 P4 4 1 -K201 P4 3 WH 2 BK -W0-XB 1 -E209 Mold Zone 12 WHBK -E206 C3 Mold Zone 11 RD -E205 C3 Mold Zone 10 BU -E204 C3 +O-XF -E203 C3 +O-XE -E202 C3 +O-XB -E201 Mold Zone 9 OG Mold Zone 8 WH Mold Zone 7 BK Mold Zone 6 +O-XG Mold Zone 5 -W0-XG Mold Zone 4 WHBK Mold Zone 3 RD Mold Zone 2 BU Mold Zone 1 +P4-XP 24 24 12:RD 21 21 19 /10.9 CH12+ 12:WH /10.9 10CH10- 18 11:RD 9 17 /10.9 CH11+ 11:WH 20 20 16 /10.9 CH10+ /10.9 9 CH9- 9:WH 8 15 10:WH /10.9 8 CH8- 19 19 7 14 /10.9 CH9+ 10:RD 13 /10.9 CH8+ 8:WH 6:WH 5:RD 12 /10.9 7 CH7- 7:WH /10.9 +O-A51 6 CH6- TC PLUG O 18 6 18 17 17 5 11 /10.9 CH7+ 8:RD 10 /10.9 CH6+ /10.9 5 CH5- 16 16 4 9 7:RD 8 /10.9 CH5+ 6:RD 7 /10.9 4 CH4- 15 15 3 2:RD 2:WH 6 /10.9 CH4+ /10.9 3 CH3- 14 14 2 5 5:WH 13 13 1:RD 1:WH -WO-XA +0-XA /10.9 2 CH2- 3:WH /10.9 1 CH11 4 /10.9 CH3+ 4:RD 3 /10.9 CH2+ 4:WH 2 3:RD 1 /10.9 CH1+ 5 4 5 CH2 =08/11.12 8 4 CH3 =08/11.8 1 8 CH4 =08/11.8 5 1 CH1 =08/11.12 5 CH2 =08/11.12 =08-800 =08-801 DIGITAL OUTPUT DIGITAL OUTPUT +O-XB 6 2 +O-XE 6 FEMALE 5 4 4 CH3 =08/11.8 2 5 8 CH4 =08/11.8 6 2 FEMALE 1 5 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 1 1 CH1 =08/11.12 =08-802 +O-XF FEMALE 1 8 1 DIGITAL OUTPUT Note: Mold Zone 9 is not used for 72 Cavity mold 5 4 5 CH2 =08/11.12 4 CH3 =08/11.8 8 CH4 =08/11.8 +O-XA +O-XG 6 8 2 24 FEMALE 5 13 FEMALE 1 PROJECT agu DESCRIPTION AMC MOLD HEAT ZONES 1-12 MACHINE UL DRAWING NO. 12 308006 2980102 2998812D 1 =06 Sheet 2 Total 11 18 /11.9 CH11+ /11.9 CH12+ /11.9 11CH11- 22 22 23 23 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD WH RD -B213TC -B214TC -B215TC -B216TC -B217TC -B218TC -B219TC -B220TC -B221TC -B222TC -B223TC -B224TC C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 C2 Mold Zone 13 Mold Zone 14 Mold Zone 15 Mold Zone 16 Mold Zone 17 Mold Zone 18 Mold Zone 19 Mold Zone 20 Mold Zone 21 Mold Zone 22 Mold Zone 23 Mold Zone 24 -E213 -E214 -E215 -E216 -E217 -E218 -E219 -E220 -E221 -E222 -E223 -E224 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 C3 +P4-XP 25 A2 26 B2 A1 A+ 2 P5 4 3 B1 P5 4 3 B2 A1 A+ P5 4 3 B1 B+ P5 4 3 A1 1 CH1 =08/11.12 =08-844 DIGITAL OUTPUT P5 4 1 P4 B1 B+ A1 P5 AA+ 2 P5 4 1 3 B1 B+ P5 4 B2 A1 A+ P5 4 P4 P4 B1 B+ P5 4 P4 48 B2 B- B1 B+ -K224 A1 A+ 2 3 47 AP5 4 -F223 1 24 23 22 21 20 A2 12 46 -K223 2 3 23 45 B- -F222 1 11 44 -K222 2 3 43 A- -F221 1 22 19 18 17 16 A2 10 42 -K221 2 P4 21 41 B- -F220 P4 9 40 B2 -F219 3 39 -K220 4 1 20 15 14 13 12 A2 8 38 -K219 2 3 19 37 B- -F218 2.8 / 8L1 2.8 / 8L2 2.8 / 8L3 2.8 / M 1 B2 A+ 7 36 -K218 2 P4 35 A- -F217 1 18 11 10 9 8 A2 6 34 -K217 2 P4 17 33 B- -F216 1 5 32 -K216 2 P4 31 A- -F2215 1 16 7 6 5 4 A2 B+ 4 30 -K215 2 P4 15 29 B- -F214 1 3 28 -K214 -F213 P4 14 27 A- -K213 P5 2 3 13 1 -WO-XR 1 2 +O-XR 24 24 12 11:RD 11:WH 11 10:RD /11.9 12CH12- 12:WH /11.9 10CH1010 19 12:RD /11.9 CH10+ 21 21 9 17 10:WH 8:WH 16 /11.9 9 CH9- 20 20 8 7:RD 7:WH 15 /11.9 CH9+ /11.9 8 CH8- 19 19 7 14 /11.9 CH8+ /11.9 7 CH7- 6:RD 13 9:RD /11.9 CH7+ /11.9 +O-A53 6 CH6- TC PLUG O 18 6 18 17 17 12 9:WH /11.9 CH6+ /11.9 5 CH55 11 8:RD 10 6:WH 2:RD 2:WH /11.9 CH5+ 16 16 4 9 24 +0-XP 8 /11.9 4 CH4- 15 15 3 7 /11.9 CH4+ /11.9 3 CH3- 14 14 2 1:RD 1:WH -WO-XP /11.9 2 CH2- 13 13 1 /11.9 CH3+ 3:WH /11.9 1 CH1- 6 5:RD /11.9 CH2+ 5 5:WH /11.9 CH1+ 4 4:RD 3 4:WH 2 3:RD 1 2 4 1 3 -F224 1 3 P4 8L1 / 4.1 8L2 / 4.1 8L3 / 5.1 M / 4.1 5 5 CH2 =08/11.12 +O-XR 4 8 4 CH3 =08/11.8 8 CH4 =08/11.8 1 5 1 CH1 =08/11.12 4 5 CH2 =08/11.12 =08-845 24 13 8 4 CH3 =08/11.8 +O-XP DIGITAL OUTPUT 8 CH4 =08/11.8 1 CH1 =08/11.12 5 4 5 CH2 =08/11.12 8 4 CH3 =08/11.8 8 CH4 =08/11.8 =08-846 24 FEMALE 12 1 13 DIGITAL OUTPUT FEMALE 1 12 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 1 PROJECT agu DESCRIPTION AMC MOLD HEAT ZONES 13-24 MACHINE UL DRAWING NO. 308006 2980102 2998812D =06 Sheet 3 Total 11 1 2 3 3.8 / 8L1 3.8 / 8L2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L1 / 6.1 8L2 / 5.1 TIP #1 TIP #2 TIP #3 TIP #4 TIP #5 =08-804 1 P4 CH1 2 4 TIP #7 TIP #8 Tip #9 =08-805 =08/11.12 CH1 3 -F401 TIP #6 CH2 CH3 CH4 Tip #10 Tip #11 Tip #12 =08-806 =08/11.12 CH2 =08/11.8 CH3 =08/11.8 CH4 Tip #13 Tip #14 Tip #15 Tip #16 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08-807 =08/11.12 CH1 =08/11.12 CH2 =08/11.8 CH3 =08/11.8 CH4 =08/12.12 CH1 CH1 CH2 CH3 CH4 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 -A301 9 10 M6 11 11 12 12 M7 M7 13 13 F8 14 14 M8 M8 15 15 3A F1 M1 F2 M2 M1 16 >+A301-XJ2 16 F3 M3 M2 F4 M4 M3 F5 M5 M4 F6 M5 1 2 3 4 5 6 7 8 9 17 18 19 20 21 22 23 24 25 A12 8 10 F7 B12 M5 9 M6 A11 F6 B11 M5 A10 F5 2 10 26 M6 M6 11 27 +1 M8 2 F7 12 28 M7 M7 13 29 2 F8 14 30 M8 M8 15 16 31 32 C4 2 +1 M7 D4 2 8 C3 2 +1 M6 D3 2 +1 M5 7 C2 2 +1 M4 6 D2 3.5A +1 M3 5 C1 >+A301-XJ3 >+A301-XJ1 2 +1 M2 4 D1 2 3 Relay Board 8 7 +1 M1 B10 6 2 A9 5 1 B9 4 7 9 -A300 M4 6 M8 A8 3 5 2 +1 1 2 Relay Board M4 M3 4 +1 M7 B8 2 F4 2 8 A7 1 3 A1 +O-XC M2 2 B1 -W0-XC 1 M3 +1 M6 B7 M1 >+A300-XJ2 F3 2 7 A6 M2 2 +1 M5 B6 F2 +1 M4 6 A5 M1 2 5 B5 3A F1 2 +1 M3 B3 3.5A +1 M2 4 B4 +1 M1 3 A4 2 A3 1 A2 9 B2 1 2 >+A300-XJ3 M / 5.1 >+A300-XJ1 3.8 / M +O-XC 16D 16C 16B 16A MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 FEMALE 1D 1C 1B 1A PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 1-16 MACHINE UL DRAWING NO. 308006 2980102 2998812D =06 Sheet 4 Total 11 1 2 3 4.2 / 8L2 3.8 / 8L3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L2 / 7.1 8L3 / 6.1 Tip #17 Tip #18 Tip #19 Tip #20 =08-808 1 CH1 2 4 Tip #22 Tip #23 Tip #24 Tip #25 =08-809 =08/12.12 CH1 3 -F402 P4 Tip #21 CH2 CH3 CH4 Tip #26 Tip #27 Tip #28 Tip #29 =08-810 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 Tip #30 Tip #31 Tip #32 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08-811 =08/12.12 CH1 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 CH1 CH2 CH3 CH4 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 34 35 36 37 38 39 40 41 42 43 44 M7 13 45 F8 14 46 >+A303-XJ3 >+A303-XJ1 M8 M8 15 3A F1 M1 F2 M2 M1 16 47 >+A303-XJ2 1 +O-XD M3 M2 2 1 -WO-XD F3 3 2 M4 M3 4 3 F4 5 4 M5 M4 6 5 F5 7 6 M5 8 7 F6 9 8 10 9 10 M6 M6 11 11 F7 12 12 M7 M7 13 13 2 F8 14 14 M8 M8 15 16 15 A8 33 12 M7 2 B8 -WO-XC M6 11 F7 2 +1 M8 A7 2 +1 B7 2 8 M7 A6 10 M6 +1 B6 2 7 M6 A5 9 D9 8 C8 7 D8 F6 M5 6 C7 +1 B5 M4 5 D7 2 A4 M5 4 C6 2 6 M5 B4 F5 3 D6 3.5A +1 M4 -A303 2 C5 2 +1 M3 5 Relay Board 1 D5 2 +1 M2 4 -A302 >+A302-XJ2 +O-XC +1 M1 3 Relay Board M4 M3 2 A3 M2 F4 1 B3 M3 2 +1 M8 9 A2 M1 F3 2 +1 M7 1 2 B2 M2 2 +1 M6 8 A1 F2 2 +1 M5 7 B1 M1 2 +1 M4 6 C12 3A F1 2 +1 M3 5 D12 3.5A +1 M2 4 C11 +1 M1 3 D11 2 C10 1 D10 9 C9 1 2 >+A302-XJ3 M / 6.1 >+A302-XJ1 4.19 / M +O-XD 16D 16C 16B 16A MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 FEMALE 1D 1C 1B 1A PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 17-32 MACHINE UL DRAWING NO. 308006 2980102 2998812D =06 Sheet 5 Total 11 1 2 3 4.2 / 8L1 5.2 / 8L3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L1 / 7.1 8L3 / Tip #33 Tip #34 Tip #35 Tip #36 =08-812 1 3 =08/12.12 CH1 2 4 -F403 P4 Tip #37 Tip #38 Tip #39 Tip #40 Tip #41 =08-813 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 Tip #42 Tip #43 Tip #44 =08-814 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 Tip #45 Tip #46 Tip #47 Tip #48 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08-815 =08/12.12 CH1 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 +1 +1 +1 +1 +1 +1 +1 +1 +1 +1 +1 M1 2 2 3.5A M2 2 M3 2 M4 2 M5 2 -WO-XD 17 18 19 20 21 22 23 24 25 26 M6 11 27 F7 12 28 M7 M7 13 29 F8 14 30 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED M8 M8 15 31 3A F1 M1 F2 M2 M1 16 >+A305-XJ2 32 5/8/2014 F3 M3 M2 F4 M4 M3 M6 2 F5 M5 M4 2 3 4 5 6 7 8 9 33 34 35 36 37 38 39 40 41 M7 2 F6 M5 1 C8 10 M6 D8 9 D1 8 A12 7 B12 F6 M5 6 A11 +1 C7 M4 5 B11 +1 D7 M5 4 A10 +1 C6 F5 3 B10 8 -A305 2 A9 7 Relay Board 1 B9 6 -A304 >+A304-XJ2 +O-XD 5 Relay Board M4 M3 4 D6 M2 F4 M8 3 C5 M3 M7 2 2 D5 M1 F3 M6 2 C4 M2 M5 2 D4 F2 M4 2 C3 M1 M3 2 D3 3A F1 M2 2 C2 M1 3.5A 1 10 42 M6 M6 11 43 M8 2 F7 12 44 PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 33-48 MACHINE UL DRAWING NO. M7 M7 13 45 2 F8 14 46 308006 2980102 2998812D M8 M8 15 16 47 C12 +1 9 D12 +1 1 2 C11 8 D11 7 C10 6 D10 5 C9 4 D9 3 >+A305-XJ3 2 >+A305-XJ1 1 D2 9 C1 1 2 >+A304-XJ3 M / 7.1 >+A304-XJ1 5.19 / M =06 Sheet 6 Total 11 1 2 3 6.2 / 8L1 5.2 / 8L2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L1 / 8.1 8L2 / 8.1 Tip #49 Tip #50 Tip #51 Tip #52 =08-816 1 3 =08/12.12 CH1 2 4 -F404 P4 Tip #53 Tip #54 Tip #55 Tip #56 Tip #57 =08-817 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 Tip #58 Tip #59 Tip #60 Tip #61 =08-818 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 Tip #62 Tip #63 Tip #64 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08-819 =08/12.12 CH1 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 2 2 -A307 10 11 12 12 M7 13 13 F8 14 14 M8 M8 15 15 3A F1 M1 F2 M2 M1 16 >+A307-XJ2 16 F3 M3 M2 F4 M4 M3 F5 M5 M4 2 F6 M5 1 2 3 4 5 6 7 8 9 10 17 18 19 20 21 22 23 24 25 D1 9 M6 11 M7 A12 8 10 F7 B12 M5 9 M6 A11 F6 B11 M5 A10 F5 +1 M7 26 M6 M6 11 27 +1 M8 2 F7 12 28 M7 M7 13 29 2 F8 14 30 M8 M8 15 16 31 32 C4 2 +1 M6 D4 M5 8 C3 2 +1 M4 7 D3 2 +1 6 C2 3.5A +1 M3 5 D2 >+A307-XJ3 >+A307-XJ1 2 +1 M2 4 C1 2 3 Relay Board 8 7 +1 M1 B10 6 2 A9 5 1 B9 4 7 9 -A306 M4 6 M8 A8 3 5 2 +1 1 2 Relay Board M4 M3 4 +1 M7 B8 2 F4 2 8 A7 1 3 A1 +O-XH M2 2 B1 -WO-XH 1 M3 +1 M6 B7 M1 >+A306-XJ2 F3 2 7 A6 M2 2 +1 M5 B6 F2 +1 M4 6 A5 M1 2 5 B5 3A F1 2 +1 M3 B3 3.5A +1 M2 4 B4 +1 M1 3 A4 2 A3 1 A2 9 B2 1 2 >+A306-XJ3 M / 8.1 >+A306-XJ1 6.19 / M +O-XH 16D 16C 16B 16A MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 FEMALE 1D 1C 1B 1A PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 49-64 MACHINE UL DRAWING NO. 308006 2980102 2998812D =06 Sheet 7 Total 11 1 2 3 7.2 / 8L1 7.2 / 8L2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L1 / 9.1 8L2 / 9.1 Tip #65 Tip #66 Tip #67 Tip #68 =08-820 1 3 =08/12.12 CH1 2 4 -F405 Tip #70 Tip #71 Tip #72 Tip #73 =08-821 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 =08/12.12 CH1 Tip #74 Tip #75 Tip #76 =08-822 =08/12.12 CH2 =08/12.8 CH3 =08/12.8 CH4 Tip #77 Tip #78 Tip #79 Tip #80 CH2 CH3 CH4 =08-823 =08/13.12 CH1 =08/13.12 CH2 =08/13.8 CH3 =08/13.8 CH4 CH1 1 5 4 8 1 5 4 8 1 5 4 8 CH1 CH2 CH3 CH4 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 34 35 36 37 38 39 40 41 42 43 44 M7 13 45 F8 14 46 >+A309-XJ3 >+A309-XJ1 M8 M8 15 47 3A F1 M1 F2 M2 M1 16 48 >+A309-XJ2 1 +O-XL M3 M2 2 1 -WO-XL F3 3 2 M4 M3 4 3 F4 5 4 M5 M4 6 5 F5 7 6 M5 8 7 F6 9 8 10 9 10 M6 M6 11 11 2 F7 12 12 M7 M7 13 13 2 F8 14 14 M8 M8 15 16 15 16 B8 33 12 M7 2 +1 M8 A7 -WO-XH M6 11 F7 +1 B7 2 8 M7 A6 10 M6 +1 B6 2 7 M6 A5 9 D9 8 C8 7 D8 F6 M5 6 C7 2 +1 B5 M4 5 D7 2 6 M5 A4 M5 4 C6 2 B4 F5 3 D6 3.5A +1 M4 -A309 2 C5 2 +1 M3 5 Relay Board 1 D5 2 +1 M2 4 -A308 >+A308-XJ2 +O-XH +1 M1 3 Relay Board M4 M3 2 A3 M2 F4 1 B3 M3 2 +1 M8 9 A2 M1 F3 2 +1 M7 1 2 B2 M2 2 +1 M6 8 A1 F2 2 +1 M5 7 B1 M1 2 +1 M4 6 C12 3A F1 2 +1 M3 5 D12 3.5A +1 M2 4 C11 +1 M1 3 D11 2 C10 1 D10 9 C9 1 2 >+A308-XJ3 M / 9.1 >+A308-XJ1 7.19 / M A8 P4 Tip #69 +O-XL 16D 16C 16B 16A MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 FEMALE 1D 1C 1B 1A PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 65-80 MACHINE UL DRAWING NO. 308006 2980102 2998812D =06 Sheet 8 Total 11 1 2 3 8.2 / 8L1 8.2 / 8L2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8L1 / 8L2 / Tip #81 Tip #82 Tip #83 Tip #84 =08-824 1 3 =08/13.12 CH1 2 4 -F406 Tip #86 Tip #87 Tip #88 Tip #89 =08-825 =08/13.12 CH2 =08/13.8 CH3 =08/13.8 CH4 =08/13.12 CH1 Tip #90 Tip #91 Tip #92 =08-826 =08/13.12 CH2 =08/13.8 CH3 =08/13.8 CH4 Tip #93 Tip #94 Tip #95 Tip #96 =08/13.12 CH2 =08/13.8 CH3 =08/13.8 CH4 =08-827 =08/13.12 CH1 =08/13.12 CH2 =08/13.8 CH3 =08/13.8 CH4 =08/13.12 CH1 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 1 5 4 8 18 19 20 21 22 23 24 25 26 27 28 M7 13 29 F8 14 30 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED >+A311-XJ3 >+A311-XJ1 M8 M8 15 31 3A F1 M1 F2 M2 M1 16 >+A311-XJ2 32 5/8/2014 F3 M3 M2 F4 M4 M3 F5 M5 M4 F6 M5 1 2 3 4 5 6 7 8 9 10 33 34 35 36 37 38 39 40 41 42 M6 M6 11 43 2 F7 12 44 PROJECT agu DESCRIPTION AMC MOLD HEAT TIPS 81-96 MACHINE UL DRAWING NO. M7 M7 13 45 2 F8 14 46 308006 2980102 2998812D M8 M8 15 16 47 48 D12 17 12 M7 2 +1 M8 C11 -WO-XL M6 11 F7 +1 D11 2 8 M7 C10 10 M6 +1 D10 2 7 M6 C9 9 D1 8 A12 7 B12 F6 M5 6 A11 2 +1 D9 M4 5 B11 2 6 M5 C8 M5 4 A10 2 D8 F5 3 B10 3.5A +1 M4 -A311 2 A9 2 +1 M3 5 Relay Board 1 B9 2 +1 M2 4 -A310 >+A310-XJ2 +O-XL +1 M1 3 Relay Board M4 M3 2 C7 M2 F4 1 D7 M3 2 +1 M8 9 C6 M1 F3 2 +1 M7 1 2 D6 M2 2 +1 M6 8 C5 F2 2 +1 M5 7 D5 M1 2 +1 M4 6 C4 3A F1 2 +1 M3 5 D4 3.5A +1 M2 4 C3 +1 M1 3 D3 2 C2 1 D2 9 C1 1 2 >+A310-XJ3 M / =07/1.13 >+A310-XJ1 8.18 / M C12 P4 Tip #85 =06 Sheet 9 Total 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 +O-A51 Mold Zone 1 /2.1 /2.1 Mold Zone 2 /2.3 Mold Zone 1 /2.3 Mold Zone 3 /2.4 /2.5 Mold Zone 4 /2.6 /2.6 Mold Zone 5 /2.8 /2.8 Mold Zone 6 /2.9 /2.10 Mold Zone 7 /2.11 Mold Zone 7 /2.11 Mold Zone 8 /2.12 Mold Zone 8 /2.13 /2.14 /2.14 Mold Zone 10 /2.16 Mold Zone 10 /2.16 Mold Zone 11 /2.17 Mold Zone 11 /2.18 Mold Zone 12 /2.19 Mold Zone 12 /2.19 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 CH1+ 1 13 2 14 3 15 CH1CH2+ CH2- RUN CH3+ BF CH3CH4+ 4 16 5 17 6 18 7 19 8 20 9 21 ERR CH4CH5+ CH5- TC RUN TC ERR CH6+ x1 x 10 CH6CH7+ CH7- PE CH8+ CH8CH9+ IN CH9CH10+ 10 22 11 23 CH10CH11+ CH11- CH12- MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED OUT BECKHOFF 12 CH12+ FM3312-B310-0010 5/8/2014 PROJECT agu DESCRIPTION AMC 12 CHANNEL T/C PLUG MACHINE MOLD HEATS DRAWING NO. 308006 2980102 2998812D =06 Sheet 10 Total 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 +O-A53 Mold Zone 13 /3.1 /3.1 Mold Zone 14 /3.3 /3.3 Mold Zone 15 /3.4 /3.5 Mold Zone 16 /3.6 /3.6 Mold Zone 17 /3.8 /3.8 Mold Zone 18 /3.9 /3.10 Mold Zone 19 /3.11 /3.11 Mold Zone 20 /3.13 /3.13 Mold Zone 21 /3.14 /3.15 Mold Zone 22 /3.16 /3.16 Mold Zone 23 /3.17 /3.18 Mold Zone 24 /3.19 /3.19 1 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 12 24 CH1+ 1 13 2 14 3 15 CH1CH2+ CH2- RUN CH3+ BF CH3CH4+ 4 16 5 17 6 18 7 19 8 20 9 21 ERR CH4CH5+ CH5- TC RUN TC ERR CH6+ x1 x 10 CH6CH7+ CH7- PE CH8+ CH8CH9+ IN CH9CH10+ 10 22 11 23 CH10CH11+ CH11- CH12- MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED OUT BECKHOFF 12 CH12+ FM3312-B310-0010 5/8/2014 PROJECT agu DESCRIPTION AMC 12 CHANNEL T/C PLUG MACHINE MOLD HEATS #2 DRAWING NO. 308006 2980102 2998812D =06 Sheet 11 Total 11 2 3 4 5 7 8 9 10 11 12 13 Mixer/Blender Mixer/Blender 120V Power Potential Free 115VAC Contact 3 1 2 1 6 F90 2 11 L1 GND 21 -K83 -K83 14 .13 P1 L3 19 -F84 5 6A P1 L2 18 L110.U1 / =16/1.9 N110 / =16/1.9 PE / 1.8 10A P1 4 17 =03/2.18 / L110.U1 =06/1.11 / N110 1.18 / PE P1 L1 16 Receptacle -Q94 PE .13 P1 24 N -X1 -X201 >+P-X201 1 2 6 3 8 GND Right End cabinet G Right End cabinet Mixer/Blender Right End cabinet On Enable =08-401 DIGITAL OUTPUT =08/8.12 CH1 1 1 A1 -K83 P1 A2 M / =08/3.4 14 .13 24 .15 Colour Mixer 10 +0-X201 11 21 10 Pin MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION LBA POWER OUTLET PACKAGE & MIXER MACHINE BLENDER OPTION DRAWING NO. 308006 2980102 2998812D 5 =06/9.18 / M 6 -X5 15 Outlet 1L1 / =16/1.2 1L2 / =16/1.2 1L3 / =16/1.2 PE / 1.3 2 14 460V 3PH =05/1.7 / 1L1 =05/1.7 / 1L2 =05/1.7 / 1L3 1.4 / PE 1 6 1 1 =07 Sheet 1 Total 1 1 2 3 4 5 6 IPC IPC IPC IPC #20 #21 #22 #23 HPN HPN HPN HPN 7 8 9 10 11 12 13 14 15 16 17 18 19 2764511 2764514 2764515 2764516 SLOT ALLOCATION: 1 UNUSED PCI SLOT 2 3 4 5 6 7 CONTROL PANEL LINK INTERFACE OPTIONAL RS485 ETHERNET CARD FC9001-0010 HPN5709641 SERCOS INTERFACE CARD - INSTALLED IN IPC21 AND IPC23 PROFIBUS MASTER CARD-2 CHANNEL FOR ONLY IPC 22 & 23 AGP SLOT PC ACCESS DOOR PLATE MAINS CABLE ASSEMBLY CONNECTION COM2 Tx COM1 HMI TOUCHSCREEN LPT1 Rx USB2 HMI USB1 KEYBOARD LAN MOUSE FIBER OPTIC CABLE TO DRIVE 1 2 3 4 5 6 7 KEYBOARD CO-AXIAL CABLE TO HMI EUROMAP 17/SPI SERIAL CABLE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AKO PC CARD CONNECTOR LAYOUT MACHINE TOP VIEW DRAWING NO. 308006 2980102 2998812D =08 Sheet 1 Total 14 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 DIGITAL INPUTS/OUTPUTS -A2P BECKOFF FLOPPY DRIVE 1 PC ANALOG CD ROM INPUTS/OUTPUTS UBS BATTERY -A3P MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 11/5/2004 PROJECT JRE DESCRIPTION DTO PC PLATE LAYOUT MACHINE TYPICAL DRAWING NO. 308006 2980102 2998812D =08 Sheet 2 Total 14 2 3 4 =06/1.17 / L24.U1 =07/1.14 / M 3.8 / 1PE 5 6 7 13 14 15 16 17 18 19 + + + + - + - + - + - + PE PE - PE PE KL9000 - PE PE KL9000 - PE PE KL9000 - KL9000 RUN -A2+5U BF -A2+4E RUN DIA -A2+2E BF -A2+1G DIA I/ORUN PE GND +24V 24V 0V + GND +24V PE 12 I/ORUN I/OERR + AKKU - SUPPLY - POWER 11 X1 PE PE RD 10 BK3110 INTERFACE - + 1 2 PE 9 BECKHOFF CONFIG. -PS UPS 3.4Ah P7 X10 -A2P O 8 L24.U1 / 3.13 M / 3.14 1PE / 3.4 L24.U1 / 3.8 L24.U2 / =03/2.18 L24.G1 / =03/2.18 M / 3.8 PE / 3.14 L24.E1 / 3.14 L24.E2 / =02/1.17 1 POWER X1 X10 -A3P I/OERR BECKHOFF CONFIG. BK3110 INTERFACE + - + 24V 0V - PE PE IPC 24V Supply On X1 RUN BF BK3110 DIA INTERFACE I/ORUN CONFIG. I/OERR 8 8 BECKHOFF + - 24V 0V + - PE PE REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 ET200C PS NOTEPROFIBUS ROUTING CONTINUED ON NEXT IPC Ethernet 5.9 MACHINE MODEL 1 2 3 5.3 / L24.U1 =16/7.2 / L24.U2 =12/2.5 / L24.G1 5.3 / M 3.14 / PE 3.14 / L24.E1 / L24.E2 /7.8 CH4 X10 DIGITAL INPUT -A20P =08-225 PAGE SINEC L2 DP -A72P PROFIBUS FILTER S1 PROJECT agu DESCRIPTION DTO BECKOFF PC P4 MACHINE POWER SUPPLY DRAWING NO. COLOUR CODE PIN 2: GN PIN 4: RD PIN 7: BK PIN 8: BU 308006 2980102 2998812D =08 Sheet 3 Total 14 1 2 3 4 Cabinet Routing Note 5 6 7 8 9 10 11 12 14 15 16 17 18 19 Injection/Clamp Routing On Position Without Robot Option. Off Position With 13 -A1 Robot Option Mold T/C Plug OFF PIN A1:GN PIN B1:RD +P-A1P_A +P-A1P_A ON ON OFF PC PIN A2:GN PIN B2:RD C6140 Profibus Master -A2P ADDRESS 2 A51 Install Terminating A53 Address 31 Resistor Address 32 If No Field Devices After This Point +P-A1P_B +P-A2P Note: Mold T/C Plug Card Inside PC Stroke RUN RUN BF BF ERR ERR TC RUN TC RUN TC ERR Displacement -B41DT TC ERR x 10 x 10 x1 X1 X10 -WP6 x1 Clamp Ejector Displacement Displacement -WP9 ADDRESS 41 -B1DT -B11DT ADDRESS 42 ADDRESS 44 Robot Cabinet +P-A1P_B PIN A1:GN PIN B1:RD IN +C4-X233 OFF ON BECKHOFF -WP12 +P-A3P PE -WP7 PE RUN BF DIA I/ORUN BK3110 I/OERR BECKHOFF -WP8 IN BECKHOFF OUT FM3312/32 OUT -WP10 FM3312/32 ON OFF PB_1 / =17/1.5 -WP5 ON Shooting Pot Barrel Heats T/C Plug T/C Plug -A28 -A23 Address 28 X1 X10 -A12P ADDRESS 12 RUN BF DIA I/ORUN BK3110 I/OERR BECKHOFF +P-A12P -WP11 OFF X1 X10 -A3P ADDRESS 3 Address 30 MALE RUN RUN RUN BF DIA BK3110 I/ORUN I/OERR BECKHOFF 3 BF +P-A20P TC RUN ON OFF Extruder TC ERR x 10 -WP2 x1 TC RUN x 10 Viewed From -A20P X1 X10 Above PE 3 PS ET200C RUN BF DIA I/ORUN I/OERR BK3110 PE IN -WP3 IN 1 -B2DT F 2 4 BECKHOFF ADDRESS 40 OUT FM3312/32 -B47DT ADDRESS 47 BECKHOFF OUT L2 DP *Note Power Supply Continued On Previous Page REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 4 PINS 6 5 WIRE COLOUR CODE PIN 1: GN PIN 2: RD PIN 5: BK PIN 6: BU FM3312/32 SINEC MACHINE MODEL FEMALE 2 -A72P -WP1 PIN 2:GN PIN 4:RD 1 x1 -WP4 BECKHOFF 6 5 TC ERR Displacement PINS 4 ERR Injection Displacement ADDRESS 20 2 BF ERR PROJECT agu DESCRIPTION AMC PROFIBUS ROUTING MACHINE HYPET225,300,400 DRAWING NO. 308006 2980102 2998812D =08 Sheet 4 Total 14 1 2 3.13 / L24.U1 3.14 / M 3 4 5 6 7 8 9 10 L24.U1 / =09/2.3 M / =09/2.3 11 12 13 14 15 16 17 18 19 -A233 5 Port 10/100 Ethernet Switch PORT 5 UPLINK PORT 4 PORT 3 PORT 2 PORT 1 +0V +24V WP IPC Ethernet / 3.2 Dryer / Mold dehumidifier / CABLES ARE NOT SUPPLIED Network Connection / MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu AMC DESCRIPTION 5 PORT Ethernet Switch PROJECT 3 MACHINE DRAWING NO. 308006 2980102 2998812D =08 Sheet 5 Total 14 1 2 3 4 5 6 7 8 9 Robot Vacuum Door Open Front Gate Open CEN Valve Robot Gate 2 Confirm Exit Clamp Cyl. Servo Valve O.K. Clamp Cyl. Servo Valve Safety Window Oil Level Normal Purge Guard OPEN =03/2.3 =03/3.10 =03/1.18 =11/2.8 =11/2.9 =09/1.15 =03/2.9 4 8 4 8 4 8 4 8 4 8 Injection Cyl. Servo Valve O.K. Injection Cyl. Servo Valve Safety Window =10/1.7 =10/1.8 4 8 4 8 Front Gate Open Drop Bar Robot Conveyor Door Open CEN Valve =03/3.8 =03/3.12 4 8 4 8 4 8 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH2 CH1 -101 KL1114 4 CH. INPUT CH2 CH1 -102 KL1114 4 CH. INPUT CH2 CH1 -103 KL1114 4 CH. INPUT CH2 CH1 -104 KL1114 4 CH. INPUT CH2 CH1 -105 KL1114 4 CH. INPUT CH2 CH1 -106 KL1114 4 CH. INPUT CH2 CH1 -107 KL1114 4 CH. INPUT CH2 CH1 -108 KL1114 4 CH. INPUT CH2 CH1 -109 KL1114 4 CH. INPUT CH2 CH1 -110 KL1114 4 CH. INPUT CH2 CH1 -116 KL1114 14 15 16 17 18 19 RUN =03/2.1 4 CH. INPUT PAGE CH1 -100 KL1114 BF Gate #3 Op Side MVP Gate Open CH4 0V =03/3.5 8 CH3 24V CEN Valve Normal 4 24V =04/1.14 4 CH. INPUT 24V Pump Motor On CH4 0V 8 CH3 0V 4 PE PAGE DIA BK3110 13 -A2P I/ORUN BECKHOFF INTERFACE I/OERR CONFIG. 12 A A PE DEVICE 11 X1 X10 FUNCTION DESCRIPTION 10 CH2 DEVICE FUNCTION DESCRIPTION 1 5 1 5 1 5 1 5 1 5 =05/1.16 M/C Heat Contactor On =04/1.15 Pump Motor Delta =03/2.4 Gate #1 Op Side STP Open N.C. =03/2.6 Robot Conveyor Door Open N.C. =03/2.5 Gate #1 Op Side STP Open N.O. =03/2.8 =11/1.4 Clamp Piston Lock =11/1.6 Clamp Piston Unlock =10/3.11 Screw Rotation Sensor =09/1.17 Oil Retrieval Level Not High =09/1.18 Oil Retrieval Level Not Low =11/1.9 M/C Air Pressure Normal =06/1.16 Mold Heat Contactor On =03/3.2 Drop Bar Not Engaged =10/3.2 Nozzle Shut-off Open =10/3.5 Nozzle Shut-off Closed 1 5 1 5 1 5 1 5 1 5 1 5 1 5 CONTINUED ON NEXT PAGE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC CABINET BECKHOFF I/O MACHINE (DIGITAL INPUTS) DRAWING NO. 308006 2980102 2998812D =08 Sheet 6 Total 14 1 2 3 4 FUNCTION DESCRIPTION 5 6 DEVICE 7 8 9 10 11 12 13 DEVICE PAGE 4 8 4 8 4 8 K53 Gate Open =03/2.15 K53 Gate Closed Delayed Off =03/2.16 4 8 4 8 4 IPC 24V Supply On /3.3 8 4 8 Robot Safe to Exit #3 Robot Safe to Exit #4 14 =12/4.8 =12/4.10 =12/4.16 =12/4.18 4 8 4 8 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 4 CH. INPUT CH1 -150 KL1114 4 CH. INPUT CH2 CH1 -184 KL1114 4 CH. INPUT CH2 CH1 =08-184-186 KL1114 4 CH. INPUT CH2 CH1 -191 KL1114 4 CH. INPUT CH2 CH1 =08-201 KL1114 4 CH. INPUT CH2 CH1 -225 KL1114 4 CH. INPUT CH2 CH1 -228 KL1114 4 CH. INPUT CH2 CH1 -229 KL1114 4 CH. INPUT CH2 CH1 -230 KL1114 CH2 1 5 15 16 17 18 19 FUNCTION DESCRIPTION =09/1.12 Oil Filter Pressure Not in Warning =09/1.13 Oil Filter Pressure Not in Alarm =09/2.1 E Pump 1 Controller Ok =09/2.11 E Pump 2 Controller Ok =11/3.12 WATER FLOW NORMAL -S48LS/-S49LS =12/4.4 Robot Safe to Exit #1 =12/4.6 Robot Safe to Exit #2 =12/4.12 Robot Safe to Exit #5 =12/4.14 Robot Safe to Exit #6 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 CONTINUED ON NEXT PAGE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC CABINET BECKHOFF I/O MACHINE (DIGITAL INPUTS) DRAWING NO. 308006 2980102 2998812D =08 Sheet 7 Total 14 1 2 3 FUNCTION DESCRIPTION 4 5 6 DEVICE 7 8 PAGE 9 10 11 12 13 CONTINUED FROM PREVIOUS PAGE 0V KL2022 2A 2 CH. OUTPUT KL2022 2A 2 CH. OUTPUT KL2022 2A 2 CH. OUTPUT KL2022 2A CH2 CH2 CH2 CH2 CH2 8 4 8 CH4 CH3 CH2 CH2 CH4 CH1 -318 CH2 CH1 =08-319 CH2 CH1 -400 KL2134 KL2134 CH1 =08-317 4 CH. OUTPUT 4 CH. OUTPUT CH1 -316 KL2022 2A CH3 CH1 -313 2 CH. OUTPUT 4 CH1 -304 KL2022 2A KL2022 2A CH1 -302 2 CH. OUTPUT 2 CH. OUTPUT CH1 -301 KL2022 2A KL2022 2A CH1 -300 2 CH. OUTPUT 2 CH. OUTPUT 16 17 18 19 FUNCTION DESCRIPTION 24V 0V PE 2 CH. OUTPUT DEVICE 15 24V PE -A2+1G PAGE 14 CH2 CH1 =08-401 CH2 1 5 1 5 1 =11/1.6 G Clamp Piston Unlock =11/1.4 G Clamp Piston Lock =10/3.18 G Carriage Forward =10/3.5 G Extruder Motor Supply =10/3.10 G Nozzle Open Distributor Closed =12/2.15 Ejector Booster =11/2.5 G Clamp Cyl. Servo Enable =11/2.6 G Clamp Pilot Unlock (Y286DQ) =10/1.4 G Injection Cyl. Servo Enable =10/1.5 G Injection Pilot Unlock (Y287DQ) =10/2.6 G Transfer Servo Enable =10/2.8 G Transfer Unlock =07/1.13 G Mixer/Blender On Enable 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 CONTINUED ON NEXT PAGE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC CABINET BECKHOFF I/O (DIGITAL MACHINE OUTPUTS/GATE PROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 8 Total 14 1 2 3 FUNCTION DESCRIPTION 4 5 6 DEVICE 7 8 9 10 0V CH2 2 CH. OUTPUT CH2 2 CH. OUTPUT CH2 CH1 2 CH. OUTPUT -504 KL2022 2A -595 KL2022 2A 4 8 4 8 4 8 =09/1.15 =09/1.18 4 8 4 8 24V 8 24V 4 0V 8 0V 4 PE =09/1.11 CH4 CH2 PE 8 CH3 CH2 CH1 2 CH. OUTPUT 4 CH1 =08-503 KL2022 2A =05/1.18 CH1 -502 KL2022 2A -A2+4E CH1 -500 KL2022 2A E Oil Retrieval Drain Line 4 PAGE CH1 -600 4 CH. OUTPUT KL2134 CH2 CH3 CH1 4 CH. OUTPUT CH4 KL2134 =08-601 CH2 CH3 CH1 -602 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH1 -603 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH1 -605 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH1 -607 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH1 -609 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH1 -630 4 CH. OUTPUT CH4 14 DEVICE 15 16 17 18 19 FUNCTION DESCRIPTION 24V 0V PE 2 CH. OUTPUT E Oil Retrieval Drain Line 3 13 24V PE -A2+2E E Oil Retrieval Drain Line 1 12 CONTINUED FROM PREVIOUS PAGE PAGE E M/C Heat Contactor On Enable 11 KL2134 CH2 1 =11/1.8 E Clamp Tonnage Lock =03/3.17 E CEN Valve Open =09/1.4 E System Pump Loading =09/1.2 E Injection Accumulator Charge/Oil Warming =10/3.15 E Carriage Back =10/3.13 E Inj. Cyl. A-Side Lock Out =04/1.17 E Pump Motor On =09/1.6 E Oil Retrieval Vacuum/Postive Pressure =09/1.8 E Oil Retrieval Vacuum Air Inlet =11/4.9 E Valve Gate Close =12/3.9 E Air Function #1 Moving Platen =10/3.15 E Hopper Open =10/3.17 E Hopper Closed =09/1.13 E Oil Retrieval Drain Line 2 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 CONTINUED ON NEXT PAGE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC CABINET BECKHOFF I/O (DIGITAL MACHINE OUTPUTS/E-STOP PROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 9 Total 14 1 2 3 FUNCTION DESCRIPTION 4 5 6 DEVICE 7 8 PAGE 9 10 13 14 =11/3.4 U Hydraulic motor Flushing =09/1.10 4 8 =03/4.10 =03/4.12 =05/4.10 =05/4.6 =05/4.13 =05/4.11 4 8 4 8 4 8 4 8 4 8 =05/5.8 4 8 CH3 CH1 4 CH. OUTPUT CH4 KL2134 =08-700 CH2 CH3 CH1 4 CH. OUTPUT CH4 KL2134 =08-701 CH2 CH3 CH1 4 CH. OUTPUT CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 KL2134 4 CH. OUTPUT KL2134 4 CH. OUTPUT KL2134 4 CH. OUTPUT KL2134 4 CH. OUTPUT KL2134 4 CH. OUTPUT KL2134 =08-702 CH2 CH1 =08-703 CH2 CH1 =08-704 CH2 CH1 -705 CH2 CH1 =08-705-706 CH2 CH1 -707 CH2 17 18 19 FUNCTION DESCRIPTION 1 =09/1.1 U Oil Cooling Water Valve =09/1.8 U Motor Cooling =03/4.7 U Alarm Light On =03/4.9 Alarm Light On Amber 5 1 5 1 5 1 5 1 5 =05/4.19 =05/4.17 =05/4.8 =05/4.15 1 5 1 5 1 5 =05/5.11 =05/5.10 Distributor -A2P_BE END TERMINAL KL9010 16 24V 0V U SPC Cycle Interuption Aux 8 DEVICE 15 24V 0V 4 Nozzle Adapter 12 CONTINUED FROM PREVIOUS PAGE -A2+5U Alarm Light On Blue 11 BUS END CONTINUED ON NEXT PAGE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION AMC CABINET BECKHOFF I/O MACHINE (DIGITAL OUTPUTS UNPROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 10 Total 14 1 2 3 4 5 6 7 8 9 =06/2.18 Mold Zone 12 =06/2.19 =06/3.4 Mold Zone 16 =06/3.6 Mold Zone 19 =06/3.11 Mold Zone 20 =06/3.13 Mold Zone 23 =06/3.18 Mold Zone 24 =06/3.19 4 8 4 8 4 8 4 8 4 8 TIP #7 =06/4.9 TIP #8 =06/4.10 Tip #11 =06/4.14 Tip #12 =06/4.15 4 8 4 8 CH4 KL2134 4 CH. OUTPUT KL2134 CH3 4 CH. OUTPUT CH4 KL2134 CH3 4 CH. OUTPUT CH4 KL2134 CH3 4 CH. OUTPUT CH4 CH2 CH1 CH2 CH1 CH2 CH1 -846 4 CH. OUTPUT CH3 CH1 -845 KL2134 KL2134 CH2 =08-844 4 CH. OUTPUT CH4 CH1 =08-802 CH3 CH4 CH2 =08-801 CH2 CH1 -804 KL2134 CH2 CH1 CH3 CH4 -805 4 CH. OUTPUT KL2134 CH2 CH1 CH3 CH4 4 CH. OUTPUT KL2134 =08-806 15 16 17 18 19 RUN Mold Zone 11 CH3 BF =06/2.13 8 DIA Mold Zone 8 4 CH1 -800 4 CH. OUTPUT 14 Device 0V =06/2.11 24V Mold Zone 7 CH4 24V =06/2.6 8 CH3 0V Mold Zone 4 4 0V =06/2.4 PE Mold Zone 3 13 -A20P I/ORUN BK3110 I/OERR BECKHOFF INTERFACE 12 A A CONFIG. Page 11 20 PE Device X1 X10 Function Description 10 CH2 1 5 1 5 1 5 1 5 1 5 1 5 =06/2.1 Mold Zone 1 =06/2.3 Mold Zone 2 =06/2.8 Mold Zone 5 =06/2.10 Mold Zone 6 Function Description =06/2.14 =06/2.16 Mold Zone 10 =06/3.1 Mold Zone 13 =06/3.3 =06/3.8 Mold Zone 17 =06/3.10 Mold Zone 18 =06/3.14 Mold Zone 21 =06/3.16 Mold Zone 21 =06/4.7 TIP #5 =06/4.8 TIP #6 =06/4.12 Tip #9 =06/4.13 Tip #10 1 5 1 5 1 5 Continue Next Page MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION DTO CABINET BECKHOFF I/O MACHINE (DIGITAL OUTPUTS UNPROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 11 Total 14 1 2 3 FUNCTION DESCRIPTION 4 5 6 DEVICE 7 8 PAGE Tip #15 Tip #16 =06/4.18 =06/4.19 4 8 8 Tip #24 Tip #27 =06/5.9 =06/5.10 =06/5.14 Tip #28 =06/5.15 Tip #31 =06/5.18 Tip #32 =06/5.19 Tip #35 =06/6.5 Tip #36 =06/6.6 Tip #39 =06/6.9 Tip #40 Tip #43 Tip #44 Tip #47 =06/6.10 =06/6.14 =06/6.15 =06/6.18 Tip #48 =06/6.19 Tip #51 =06/7.5 Tip #52 =06/7.6 Tip #55 =06/7.9 Tip #56 =06/7.10 Tip #59 =06/7.14 Tip #60 =06/7.15 Tip #63 =06/7.18 Tip #64 =06/7.19 Tip #67 =06/8.5 Tip #68 =06/8.6 Tip #71 =06/8.9 Tip #72 10 11 12 13 Continued From Previous Page 4 Tip #23 9 =06/8.10 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 4 8 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 KL2134 4 CH. OUTPUT CH3 CH4 CH3 CH4 CH3 CH2 CH2 CH1 =08-812 CH2 -813 CH1 CH2 4 CH. OUTPUT KL2134 CH2 KL2134 4 CH. OUTPUT CH3 4 CH. OUTPUT CH1 -815 KL2134 4 CH. OUTPUT CH1 =08-814 4 CH. OUTPUT CH4 CH2 CH1 =08-816 CH2 CH1 =08-817 CH2 -818 KL2134 CH1 CH2 CH3 CH1 -819 4 CH. OUTPUT CH4 CH1 =08-811 KL2134 KL2134 CH4 CH1 -810 KL2134 CH3 CH4 CH2 4 CH. OUTPUT 4 CH. OUTPUT CH1 -809 KL2134 CH4 CH3 CH2 4 CH. OUTPUT KL2134 CH1 -808 KL2134 KL2134 CH4 CH2 4 CH. OUTPUT 4 CH. OUTPUT KL2134 CH2 CH3 CH1 -820 4 CH. OUTPUT CH4 KL2134 CH2 CH3 CH4 DEVICE CH1 -807 4 CH. OUTPUT CH1 4 CH. OUTPUT KL2134 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED =08-821 5/8/2014 14 CH2 1 5 =06/4.16 Tip #13 =06/4.17 Tip #14 =06/5.7 Tip #21 =06/5.8 Tip #22 =06/5.12 Tip #25 =06/5.13 Tip #26 =06/5.16 Tip #29 =06/5.17 Tip #30 =06/6.3 Tip #33 =06/6.4 Tip #34 =06/6.7 Tip #37 =06/6.8 Tip #38 =06/6.12 Tip #41 =06/6.13 Tip #42 =06/6.16 Tip #45 =06/6.17 Tip #46 =06/7.3 Tip #49 =06/7.4 Tip #50 =06/7.7 Tip #53 =06/7.8 Tip #54 =06/7.12 Tip #57 =06/7.13 Tip #58 =06/7.16 Tip #61 =06/7.17 Tip #62 =06/8.3 Tip #65 =06/8.4 Tip #66 =06/8.7 Tip #69 =06/8.8 Tip #70 15 16 17 18 19 FUNCTION DESCRIPTION 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 PROJECT agu DESCRIPTION DTO CABINET BECKHOFF I/O MACHINE (DIGITAL OUTPUTS UNPROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 12 Total 14 1 2 3 FUNCTION DESCRIPTION 4 5 6 DEVICE 7 8 PAGE Tip #75 Tip #76 =06/8.14 =06/8.15 4 8 8 =06/9.5 Tip #84 =06/9.6 Tip #87 =06/9.9 Tip #88 Tip #91 Tip #92 Tip #95 Tip #96 10 11 12 13 Continued From Previous Page 4 Tip #83 9 =06/9.10 =06/9.14 =06/9.15 =06/9.18 =06/9.19 4 8 4 8 4 8 4 8 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 KL2134 CH2 KL2134 CH2 KL2134 CH2 KL2134 KL2134 CH1 -825 4 CH. OUTPUT 4 CH. OUTPUT CH1 -824 4 CH. OUTPUT KL2134 CH1 -823 4 CH. OUTPUT 4 CH. OUTPUT DEVICE CH1 -822 4 CH. OUTPUT CH2 CH1 =08-826 CH2 CH1 =08-827 CH2 KL9010 REVISED H400PET-P120/130E140L(30:1) CREATED 1 5 =06/8.12 Tip #73 =06/8.13 Tip #74 =06/9.3 Tip #81 =06/9.4 Tip #82 =06/9.7 Tip #85 =06/9.8 Tip #86 =06/9.12 Tip #89 =06/9.13 Tip #90 =06/9.16 Tip #93 =06/9.17 Tip #94 15 16 17 18 19 FUNCTION DESCRIPTION 1 5 1 5 1 5 1 5 1 5 -A20P_BE END TERMINAL MACHINE MODEL 14 BUS END 5/8/2014 PROJECT agu DESCRIPTION DTO CABINET BECKHOFF I/O MACHINE (DIGITAL OUTPUTS UNPROTECTED) DRAWING NO. 308006 2980102 2998812D =08 Sheet 13 Total 14 -900 A X10 I/ORUN A I/OERR X1 0V 24V 24V 0V 0V PE PE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED -943 2 CH. ANALOG INPUT 5/8/2014 -946 -947 2 CH. ANALOG INPUT 2 CH. ANALOG INPUT =08-953-976 -977 -980 2 CH. ANALOG OUTPUT 2 CH. ANALOG OUTPUT 2 CH. ANALOG OUTPUT agu DESCRIPTION AMC CABINET BECKHOFF I/O MACHINE (ANALOG INPUTS/OUTPUTS) DRAWING NO. PROJECT 308006 2980102 2998812D Cavity Plate Inlet Pressure Cavity Plate Outlet Pressure =11/5.8 =11/5.11 U Pump 1/2 Proportional Flow U Pump 1/2 Proportional Pressure Transfer Speed Pressure +/- 10V =09/2.4 =09/2.3 =10/2.12 Ejector Pressure Command Clamp Cyl. Servo Valve Command =11/2.11 =12/2.9 Stroke Cyl. Servo Valve Command =12/1.10 18 Sheet 14 BUS END -A3_BE 1 KL9010 CH2 5 CH1 Core Plate Outlet Pressure =11/5.5 17 KL4032 +/-10V 1 2 CH. ANALOG OUTPUT 5 CH2 1 CH1 Core Plate Inlet Pressure =11/5.1 16 KL4032 +/-10V CH2 5 KL4002 0-10V 1 CH1 5 CH2 1 CH1 Tooling Plate Outlet Temp =11/5.18 15 KL4032 +/-10V CH2 5 KL4032 +/-10V 1 CH1 CH2 CH1 Tooling Plate Inlet Temp =11/5.14 14 =08-996 -953 2 CH. ANALOG OUTPUT KL4032 +/-10V -951 5 2 CH. ANALOG OUTPUT 1 CH2 CH1 5 =08-950 1 KL4032 +/-10V Cavity Plate Outlet Temp =11/5.11 Oil Temperature Cavity Plate Inlet Temp =11/5.8 =09/1.4 Core Plate Outlet Temp =11/5.5 13 2 CH. ANALOG OUTPUT CH2+ 5 CH1+ 1 KL3312 Core Plate Inlet Temp =11/5.1 12 2 CH. T/C INPUT CH2 5 CH1 1 KL3052 4-20mA 5 CH2 CH1 1 KL3052 4-20mA CH2 CH1 Transfer Pressure =10/2.15 11 =08-932 -945 5 KL3052 4-20mA 1 2 CH. ANALOG INPUT 5 CH2 Inj. Cyl. A-Side Pressure =10/1.12 10 KL3052 4-20mA CH1 1 2 CH. ANALOG INPUT CH2 5 CH1 1 KL3052 4-20mA CH2 CH1 Stroke Pressure Transducer =12/1.13 9 -944 -942 5 KL3052 4-20mA 1 2 CH. ANALOG INPUT 5 CH2 CH1 CH2 Clamp Pressure 8 KL3052 4-20mA -901 24V 1 2 CH. ANALOG INPUT BF =11/2.14 7 KL3052 4-20mA RUN CH1 6 2 CH. ANALOG INPUT PAGE 5 BK3120 4 INTERFACE BECKHOFF 3 CONFIG. 2 -A3P 1 19 5 DIA =08 Total 14 System Pump Accumulator Loading Charge/Oil Warming 7 8 9 10 11 12 14 E E E E Oil Retrieval Oil Retrieval Oil Retrieval Oil Retrieval Vacuum/Postive Pressure Vacuum Air Inlet Drain Line 1 Drain Line 2 =08-503 =08-503 =08-601 =08-609 DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT DIGITAL OUTPUT 1 -Y4DP 2 E1 U E1 E1 Temperature Water Valve Hydraulic motor Flushing =08-701 DIGITAL OUTPUT T/C INPUT DIGITAL OUTPUT =08/14.13 CH1+ - - 1 1 3 =08/10.12 CH1 1 - 1 1 2 1 =08/10.8 CH3 - 4 1 1 -Y356DQ -Y1SV 2 + - E1 E1 REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 WH WH 2 -B152TC MACHINE MODEL 3 8 -WY535SV 1 5 2 E1 7 1 -Y535SV 2 2 E1 2 2 1 CH1 =08/7.12 -Y548DQ E1 8 4 1 -S14LS 4 - -S311LS 1 E1 3 2 WH RD BK 1 5 2 7 1 2 =08/9.8 CH4 - -Y534SV E1 19 -WS14LS 4 2 -WS311LS WH -WY548DQ BK WH -WY356DQ BK RD- WH+ WH BK -WB152TC Drain Line 4 1 -S15PS -WS15PS -WY1SV Drain Line 3 -WY534SV 1 - 4 3 BK BK WH Motor Cooling E Oil Retrieval 4 7 2 E1 18 E =08/9.8 CH3 5 -Y533SV 2 E1 U =08-932 -WY533SV 17 Oil Retrieval 1 -Y532SV 2 U =08-700 =08/10.12 CH1 3 1 -Y529SV 2 Oil Oil Cooling -WY532SV 16 5 4 1 -Y536SV 2 E1 7 BK -Y23DP -WY529SV 4 5 15 - RD 1 3 =08/9.12 CH2 - WH 1 -WY536SV =08/9.8 CH3 - 5 1 WH 3 WH -WY4DP =08/9.12 CH2 - 1 1 BK 7 WH -WY23DP 1 5 BK 5 =08/9.12 CH1 - BK =08/9.12 CH1 - BK =08/9.12 CH2 E1 13 WH E Injection 6 BK E 5 WH 4 BK 3 BK 2 WH 1 5 CH2 + =08/7.12 4 CH3 =08/6.8 1 CH1 =08/6.12 + =08-150 =08-105 =08-106 DIGITAL INPUT DIGITAL INPUT DIGITAL INPUT 5 CH2 =08/6.12 + Oil Filter Oil Filter Pressure Pressure Oil Level Oil Retrieval Oil Retrieval Not in Not in Normal Level Not High Level Not Low Warning Alarm PROJECT agu DESCRIPTION SKR HYD. POWER PACK MACHINE INJECTION BASE DRAWING NO. 308006 2980102 2998812D =09 Sheet 1 Total 3 7 8 9 10 11 12 E U U E E Pump 1 Pump 1/2 Pump 1/2 Pump 1/2 Pump 2 Controller Ok Proportional Proportional Controller Controller Ok Pressure Flow Enable 1 1 7 DIGITAL INPUT P3 =08/14.17 CH1 - 5 1 5 1 2.4 P-X999PE CH1 5 1 5 -A123 -A124 Amplifier Card Amplifier Card 26C 14A RD BK 18A WH 28C 22A 28A WH 30C BK 8C 6A RD 10C 12C 14C 8A BK 16C 10A 12A WH E1 E1 26C 14A 18A RD BK WH 28C 19 22A WH 28A 30A P-X999PE 2.1 GND BK -B25DT -B24DT Valve Position Transducers E1 Swivel Angle Transducers E1 WH P-X999PE 3+ 2 +P-X999 32A BK -B51PT 1- 30C P-X999PE 2.14 -Y3PQ +P-X999 Swivel Angle Transducers E1 4A 6C P-X999PE 2.17 GND 2 Valve Position Transducers E1 WH 1 -B50PT -B22DT BK 4C P-X999PE 2.7 3+ -B23DT 2C HPN:2512527 P3 30A 32A P-X999PE 2.9 1 2 3 P-X999PE 2.6 4 >+E-XB23DT 10A 12A WH P-X999PE 2.11 16C -WB25DT BK 12C 14C >+E-XB25DT RD 8A -WB22DT 6A 10C -WY3PQ 8C 1 -WB23DT 4A 6C >+E-XB22DT HPN:2512527 P3 4C -WB50PT 2C 18 =08/7.12 CH2 CH1 3 17 -WY4PQ =08/14.18 CH2 - =08-201 DIGITAL OUTPUT P3 16 -WB51PT =08/7.12 CH1 =08-630 15 GND ANALOG OUTPUT +/-10V P3 14 2 =08-980 DIGITAL INPUT P3 4 =08-201 13 1 6 -WB24DT 5 >+E-XB24DT 4 1 3 2 2 3 1 1 -Y4PQ E1 2 E1 1- L24 =08/5.9 / L24.U1 =08/5.9 / M L24.U1 / =20/1.12 M / =10/1.2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION SKA HYD. POWER UNIT MACHINE 2 PUMPS DRAWING NO. 308006 2980102 2998812D =09 Sheet 2 Total 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Amplifier Card for DFE-Pump VT5041-25/1 HPN:2512527 J9 ON R7 R9 R6 R8 J10 J11 ON OFF J1 J2 OFF OFF R3 J6 J3 J4 J5 R1 OFF OFF OFF J7 F1 1.6A T J8 OFF Note: Set J6 and J7 to ON for Master MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 11/5/2004 PROJECT JRE DESCRIPTION SKR REXROTH AMPLIFIER CARD MACHINE JUMPER SETTINGS DRAWING NO. 308006 2980102 2998812D =09 Sheet 3 Total 3 2 3 4 7 8 9 10 G G Injection Cyl. Injection Pilot Injection Cyl. Injection Cyl. Injection Cyl. Servo Enable Unlock Servo Valve Servo Valve Servo Valve (Y287DQ) O.K. Safety Window 11 12 13 14 15 16 17 18 19 DIGITAL INPUT =08/6.8 CH3 1 5 - 4 8 CH1 - PE 1 5 3 4 8 1 3 4 10 SHLD PE 4 - 9 CH1 8 =08/6.8 CH4 ANALOG INPUT 4-20mA 7 - =08-901 ANALOG OUTPUT +/-10V 5 =08/8.12 CH2 Command =08-953 =08/14.9 CH1 + PE 1 -W10 1 2 4 9:SHD DIGITAL OUTPUT =08/8.12 CH1 A-Side Pressure 9:BK =08-107 Inj. Cyl. 9:WH =08-317 6 GY/YL 2 -WY2SD 6 L24.U3 / 2.4 M / 2.4 PE / 1.2 1 =03/1.18 / L24.U3 =09/2.18 / M 1.4 / PE 5 3 1 -Y2SD C2 1 2 PE 3 5 7 8 9 4 10 -Y2SD 1- E2 -B3PT E2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 3+ agu DESCRIPTION AKO INJECTION UNIT CONTROL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =10 Sheet 1 Total 3 4 5 6 9 10 11 12 13 14 15 G G Transfer Transfer Transfer Speed Transfer Transfer Transfer Servo Valve Servo Valve Pressure Pressure Servo Enable Unlock Ok Safety Window 16 17 18 19 DIGITAL INPUT CH3 CH4 =08/14.9 CH2 PE CH4 1 - PE 1 5 3 4 8 1 3 4 4 CH3 9 - 8 5 7 1 SHLD - 10 =08/8.12 CH2 ANALOG INPUT 4-20mA + PE 5 -W10 5 6 8 12:SHD DIGITAL OUTPUT =08/8.12 CH1 =08-901 ANALOG OUTPUT +/-10V =08/14.18 CH1 - 12:BK =08-186 +/- 10V =08-996 12:WH =08-319 5 6 -WY4SD 8 L24.U3 / =11/2.2 M / =11/2.2 PE / 2.4 GY/YL 1.4 / L24.U3 1.4 / M 2.6 / PE 7 3 3 2 2 1 1 1- -Y4SD 1 2 PE 3 5 7 8 9 4 10 -B22PT E2 3+ Y4SD E2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION AKO INJECTION UNIT CONTROL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =10 Sheet 2 Total 3 5 6 7 8 1 -S236PX -S3PX E2 E2 4 3 E Hopper Open Closed =08/9.12 CH1 1 9 +E-X23 1 2 3 -WY196SV 4 5 6 7 8 9 1 2 3 3 2 5 7 6 8 7 6 5 7 6 3 5 4 5 6 -WY197SV - + + 5 CH2 =08/6.12 - =08-110 =08-184 =08-105 DIGITAL INPUT Nozzle Shut-off Nozzle Shut-off DIGITAL INPUT Injection DIGITAL INPUT Screw Rotation Closed Shot Size G Temperature DIGITAL OUTPUT E2 -B151TC - WH -WY11DQ 2 E2 REVISED H400PET-P120/130E140L(30:1) CREATED Back Forward =08-301 DIGITAL OUTPUT 11 E2 MACHINE MODEL A-Side DIGITAL OUTPUT =08/9.12 CH2 - 5/8/2014 =08/9.12 CH1 - 5 1 3 -W10 7 -Y419DQ 2 E2 =08/8.12 CH1 - 1 5 -W10 1 -Y477DQ E2 G Carriage =08-504 1 2- E Carriage DIGITAL OUTPUT -W10 -Y11DQ E Inj. Cyl. =08-595 1+ E2 2 DIGITAL OUTPUT 1 7 E2 =08-302 - 5 5 + Lock Out =08/8.12 CH1 BK =08/8.12 CH2 24 24 RD WH + Distributor Closed =08-301 T/C PLUG ANALOG INPUT =05/6.8 CH12+ =05/6.8 12CH12- -WB151TC Nozzle Open Supply =05 +E-A23 12 G Extruder Motor 6:WH Inlet Resin + Sensor 6:BK Open - 1 -Y197SV 3 1 1 agu DESCRIPTION AKO INJECTION UNIT CONTROL E2 3 1 -Y10DQ 2 - 1 1 3:BK - 7 2:WH CH4 CH4 7 2:BK + 11:WH - 11:BK 5 CH2 =08/6.12 -Y196SV - 5 1 RD 8 -WE-X23 BN 7 -WS3PX =08/9.12 CH2 - 1 1 CH1 =08/6.12 19 DIGITAL OUTPUT -WE-X23 1 18 =08-605 BU 6 BN 5 BU 4 -WS236PX -WE-X33 1 17 E 4 BK 3 BN 2 BU BN 1 +E-X33 BK BU -WS289PX 16 Hopper 4 BK -WS29PX 15 3:WH E2 4 14 3 -S289PX E2 1 13 7 -S29PX 3 12 WH 1 11 6 3 10 RD 1 9 5 4 WH 3 4 2 BK 1 -Y9DQ 2 E2 PROJECT MACHINE DRAWING NO. 2 308006 2980102 2998812D =10 Sheet 3 Total 3 3 4 5 6 7 8 G G E Clamp Piston Clamp Piston Clamp Tonnage Lock Unlock Lock 9 =08-300 =08-500 DIGITAL OUTPUT DIGITAL OUTPUT =08/8.12 CH2 =08/8.12 CH1 1 1 3 1 1 3 7 1 2 +C-X1.1 4 1 2:RD -1WC-X1 7 3 2 3 1 13 14 15 16 17 18 19 2 1 -Y24DQ C1 12 2 4 -Y23DQ 11 1:WH 6 1:BK 5 2:BK +C-X1 2:WH -WC-X1 10 - 6 5 =08/9.12 CH1 5 - 5 C1 -Y270DQ 3 3 C1 1 2 3 4 -S5PX -S6PX C1 3 2 5 7 6 1 CH1 =08/6.12 - + 5 CH2 =08/6.12 - + -WC-X9 BK WH 1 2 2 1 +C-X9 1 17 17 18 18 19 19 13 5:BK 5:WH 5:RD 4:BK 14 13 15 -WS24PS 14 +C-X1 1 C1 4 4:WH -1WC-X1 -WC-X1 -S24PS C1 4 4:RD 2 15 1 5 6 5 CH2 =08/6.12 =08-104 =08-107 DIGITAL INPUT DIGITAL INPUT + Clamp Piston Clamp Piston M/C Air Pressure Lock Unlock Normal MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA CLAMP CONTROLS PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =11 Sheet 1 Total 5 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 L24.U3 / =12/1.2 M / 4.4 PE / 2.2 O.K. Safety Window Command (Y286DQ) =08-316 =08-104 DIGITAL OUTPUT DIGITAL INPUT =08/6.8 CH3 =08/6.8 CH4 =08/14.15 CH1 - 1 5 3 4 8 1 3 4 4 9 9 8 8 7 7 5 5 3 3 PE PE 4 11 1 9 8 8 4 7 - 5 5 6 =08/14.8 CH1 PE 10 - ANALOG INPUT 4-20mA 4 =08/8.12 CH2 =08-900 ANALOG OUTPUT +/-10V 1 3 6 2 2 GN -WY1SD 1 1 +C-X10 2 -WC-X10 1 =08/8.12 CH1 =08-951 10 -WC-X1 11 PE 1 + PE 1 2 4 +C-X1 -1WC-X1 + 12 Unlock Servo Enable Clamp Pressure 9 10 12 3:SHLD Clamp Cyl. Servo Valve 10 Clamp Cyl. Servo Valve 3:WH Clamp Cyl. Servo Valve 9 G Clamp Pilot 3:BK G Clamp Cyl. SHLD =10/2.6 / L24.U3 =10/2.6 / M 2.5 / PE 5 10 1 1 -B6PT -Y1SD C1 1 2 PE 3 5 7 8 9 4 10 3 -Y1SD C1 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA CLAMP CONTROLS PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =11 Sheet 2 Total 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 WATER FLOW NORMAL -S48LS/-S49LS 1 3 -S48LS MOV. PL. 4 U SPC Cycle -WS48LS Interuption Aux =08-700 RD BK WH DIGITAL OUTPUT =08/10.8 CH4 8 +C-X3 15 +C-X3 16 8 -WS49LS BK 1 +P7 3 SPC.1 -S49LS STAT. PL. 4 -WS49LS +C-X3 -WC-X3 RD WH 17 18 17 18 1 7 1 CH1 =08/7.12 - - 19 + 20 19 20 2 3 + + - =08-228 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION RFR CLAMP OPTIONS PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =11 Sheet 3 Total 5 8 9 10 11 12 13 E G Valve Gate Valve Gate Close =08-400 DIGITAL OUTPUT DIGITAL OUTPUT =08/9.12 CH2 7 -WY124SV 1 -Y124SV 17 18 19 C3 -WY124SV 11 1 2 C3 -WY29SV 1 -Y123SV 2 8 C3 -WY123SV 2 10 10 6 11 -WY123SV -Y29SV WH 2 +C-X3 -WC-X3 -WY29SV 8 -WY30SV 9 1 -Y30SV C3 BK 5 9 7 CH1 1 5 5 BK -WY30SV 16 CH1 5 +C-X3 15 Open =08-602 -WC-X3 14 BK 7 WH 6 2.5 / M 12 12 5 BK 4 WH 3 WH 2 6 1 M / =12/1.2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION LBA STP PNEUMATIC OPTIONS MACHINE HPET 400,500 DRAWING NO. 308006 2980102 2998812D =11 Sheet 4 Total 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate Inlet Temp Outlet Temp Inlet Temp Outlet Temp Inlet Temp Outlet Temp =08-942 =08-942 =08-943 =08-943 =08-944 =08-944 ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA 3 0V =08/14.10 CH2 PE 3 + 0V =08/14.11 CH2 PE 1 + 0V PE 5 6 7 8 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2 1 3 2 1 3 2 1 A6 -WB165TC 3 1:BK 1:WH C5 1:RD 1:BK -WB164TC B5 A5 1:WH C4 1:RD B4 A4 -WB163TC D5 5 D4 4 1:BK 1:RD 1 =08/14.11 CH1 PE 3 1:WH 9 -WB162TC 0V 2 D3 8 + 5 1 C3 7 B2 2 8 A3 6 A2 -WB161TC 7 1:WH 5 1:WH C1 B1 1 6 D2 4 + 1 5 1:RD 1:BK 2 4 3 A1 2 1:WH -WB160TC 3 D1 2 1 +C-X20 =08/14.10 CH1 PE 5 1 -WC-X20 0V C2 1 + B3 =08/14.10 CH2 PE 1:RD 0V 1:BK + 1:BK =08/14.10 CH1 19 2 -B160TC TN2530 -B161TC TN2530 -B162TC TN2530 -B163TC TN2530 -B164TC TN2530 -B165TC TN2530 C2 C2 C2 C2 C2 C2 D6 4 C6 3 B6 2 1:RD 1 1 3 Temp sensor TN2530: Set ASP=0, AEP=20.0, AOU=I, DIS=C Core Plate Core Plate Cavity Plate Cavity Plate Tooling Plate Tooling Plate Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure Inlet Pressure Outlet Pressure =08-945 =08-945 =08-946 =08-946 =08-947 =08-947 ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA ANALOG INPUT 4-20mA =08/14.11 CH1 + =08/14.12 CH2 PE 1 5 + =08/14.12 CH2 PE 1 + PE CH1 5 + PE CH2 CH1 + PE CH2 2 4 5 6 8 1 2 4 5 6 8 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 1 2 1 2 1 1 2 1 1:BK -WB120PT 2 -B115PT PA3024 -B116PT PA3024 -B117PT PA3024 -B118PT PA3024 -B119PT PA3024 -B120PT PA3024 C2 C2 C2 C2 C2 C2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION MVA SPECIAL C8559 MACHINE Mold Cooling Water Monitoring DRAWING NO. B12 A12 1:WH 1:BK -WB119PT B11 A11 B10 2 1:WH -WB118PT 1:BK 1:WH D9 1:BK -WB117PT B9 A9 1:WH 1:BK B8 A8 1:WH B7 1:BK 1:WH 2 -WB116PT D12 1 D11 8 D10 6 A10 5 D8 4 D7 2 +C-X20 -WB115PT =08/14.12 CH1 PE 1 A7 -WC-X20 + 308006 2980102 2998812D 1 =11 Sheet 5 Total 5 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 L24.U3 / =20/1.12 M / 2.5 PE / 1.2 Unlock OK Safety Window Command Transducer (Y285DQ) =08-116 DIGITAL OUTPUT DIGITAL INPUT CH1 -WC-X4 1 +C-X4 -WY3SD 2 1 1 6 2 2 CH2 CH1 CH2 1 5 3 6 PE - 5 3 3 CH1 3 7 5 5 =08-900 ANALOG OUTPUT +/-10V ANALOG INPUT 4-20mA =08/14.14 CH2 CH2 CH1 CH2 5 1 5 5 8 7 7 =08-950 9 8 4 9 8 4 =08/14.8 CH2 PE 7 PE PE 8 10 4 9 - 11 10 11 10 5 5 -WC-X5 10 +C-X5 -1WC-X5 -Y3SD 2 PE 3 5 7 8 9 4 10 + + + 6 9 -B55PT 3 -S343PX PE 10 1 1 1 C4 PE PE 8 11 9 3:BK =08-318 11 2 -1WC-X5 +C-X5 -WC-X5 12 4:BK Servo Enable 13 14 14 Stroke Pressure 4:WH Stroke Cyl. Servo Valve 13 Stroke Cyl. Servo Valve 4:RD Stroke Cyl. Servo Valve 12 G Stroke Pilot 3:SHD G Stroke Cyl. 3:WH =11/2.5 / L24.U3 =11/4.16 / M 1.4 / PE 5 SHLD 1 8 7 6 CH4 CH4 - + 3 =08-116 -Y3SD DIGITAL INPUT Mold Stroke C2 Servo Valve Disabled MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION LBA STROKE CONTROLS PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =12 Sheet 1 Total 4 5 6 7 8 9 10 11 12 13 14 15 =08/3.13 / L24.G1 1.4 / M 16 17 18 19 L24.G1 / =16/1.9 M / 3.6 Ejector Ejector Ejector Pressure Flow Booster Command Command =08-977 =08-976 =08-313 ANALOG OUTPUT ANALOG OUTPUT DIGTAL OUTPUT - PE CH1 3 4 5 1 H400PET-P120/130E140L(30:1) CREATED 5/8/2014 1 3 18 C 19 7 8 D E D -Y134PQ C2 agu DESCRIPTION LBA CLAMP EJECTOR 18 E 19 SHD 17 2 1 BOSCH Located on Manifold E REVISED B -Y134PQ -Y42PP MACHINE MODEL -WY134PQ 4 16 A D C2 15 1 3 17 24 SHD 24 - 1 3 23 2 23 16 22 22 15 4 21 -Y42PP BOSCH Located on Manifold 3 4 -WY42PP 20 =08/8.12 CH1 PE CH1 1 3 +C-X5 2 -WC-X5 21 1 - 4 =08/14.17 CH1 7 -1WC-X5 8 5:WH 4 5:BK 3 20 2 1 1 F 1 -Y77DQ C4 2 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =12 Sheet 2 Total 4 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 E Air Function #1 Moving Platen =08-603 DIGITAL OUTPUT =08/9.12 CH1 1 3 3 -1WC-X5 1 -Y8SV -1WC-X5 2 +C-X5 -WC-X5 1 -Y8ASV C3 -1WC-X5 2 2 4 4 C3 2:BK -1WC-X5 1 1:BK +C-X5 2:WH -WC-X5 1 1 1:WH 2 2 1 2.15 / M M / =16/1.9 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION LBA PNEUMATIC OPTIONS MACHINE MOVING PLATEN DRAWING NO. 308006 2980102 2998812D =12 Sheet 3 Total 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Robot Robot Robot Robot Robot Robot Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit Safe to Exit #1 #2 #3 #4 #5 #6 MOLD 16 17 18 19 +C-X212 Hood 16D 16C 16B 16A FEMALE B10 +C-X212 1D 1C 1B 1A A10 B9 A9 +C-X212.1 -WC-X212.1 In-Mold BU WH BK BRN 1 4 2 5 Cable 4 Hood 6 MALE 1 3 +C-X212.1 Mold connector base location: Mold connector base location: Top of the mold Bottom of the mold BN BU BN -Tx#1 BU BN -Tx#2 BU BN -Tx#3 BU BN -Tx#4 BU BN -Tx#5 BU -Tx#6 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 BN BU BN BU BN BU BN BU BN BU BN BU A7 B7 A8 B8 +C-X212 -Rcv#1 -Rcv#2 BK D1 -Rcv#3 BK C1 D2 -Rcv#4 BK C2 -Rcv#5 -Rcv#6 BK D3 C3 BK D4 C4 D5 BK C5 D6 C6 D7 C7 D8 C8 +C-X212 -WC-X212 1 +C-X4 2 12 -WC-X4 3 13 4 14 5 15 6 16 7 17 8 18 9 19 10 20 21 12 13 14 15 16 17 18 19 20 21 6 7 1 5 4 8 1 5 4 8 + 1 CH1 =08/7.12 - 5 CH2 =08/7.12 4 CH3 =08/7.8 8 CH4 =08/7.8 1 CH1 =08/7.12 =08-229 =08-230 DIGITAL INPUT DIGITAL INPUT MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 5 CH2 =08/7.12 4 CH3 =08/7.8 8 CH4 =08/7.8 PROJECT agu DESCRIPTION MAN PART DETECTION MACHINE SENSORS DRAWING NO. 308006 2980102 2998812D =12 Sheet 4 Total 4 6 7 8 =01/2.15 / BRKROPEN2.P3 =01/2.15 / BRKROPEN1.P3 =12/2.15 / L24.G1 =03/2.18 / L24.B =20/1.12 / L24.E1 =03/2.19 / Gates_OK1 =03/2.19 / Gates_OK2 =01/2.8 / L110.2 =01/2.7 / L110.1 =12/3.14 / M =02/1.14 / L24.U4 =07/1.18 / N110 =07/1.18 / L110.U1 1.5 / PE =07/1.4 / 1L1 =07/1.4 / 1L2 =07/1.4 / 1L3 1 3 5 Q611 P1 2 4 6 9 10 11 12 13 14 15 16 17 18 19 +P-X108 16 9 FEMALE 8 1 +P-X207 6 2 FEMALE RB1 5 RB2 4 RB4 3 RB3 2 +P3-X112 1 10 11 5 1 WP-X207 WP-X108 +P-X207 +DB1 1 1 2 1 2 3 4 7 8 12 13 14 15 16 3 2 +P-X108 3 Z axis Drive Z axis Motor Cooling Fan Cooling Fan 1 2 3 4 7 8 10 11 12 13 14 15 16 19L1 / 8.1 19L2 / 8.1 19L3 / 8.1 1 L2 L3 -Q23FD 1.1A PE1 -A122 L1.1 U L2.1 V X Y 3 5 2 4 6 T1 T2 T3 P8 2 4 6 L3.1 W -A194 P8 1 -Q23F 1.1A P8 PE2 P8 5 Z M23D 460V 60Hz 0.8A M 3 Ph 1 6A G -WMBL220 U V W The fan is located under the Z Axis Drive T1 ( -A23) to backplate Clamp Shield 1 -Q945 T2 -Q929 2 6A P-X108 L1 3 BRKROPEN2.P8 / 2.13 BRKROPEN1.P8 / 2.12 L24.G33 / 3.2 L24.B.P8 / 2.2 L24.E30 / =17/1.11 Gates_OK1.R / 6.2 Gates_OK2.R / 6.2 L110.2 / 7.2 L110.1 / 7.2 2 N110 T3 +P-X108 U29 M U29 M U29 M M 3 Ph M23 460V 60Hz 0.8A -A105 G P0 M 1PH -WR-X101.1 N110.1 7.17 9 -WR-X101.2 10 9 10 The fan is part of the Z Axis Motor ( -M23) L24.U29 2.2 M.P8 2.2 Robot I/O PHE Control 24VDC 0VDC PE / 1.2 L24.102 10.4 L24.101.1 M.102 10.4 M.101.1 L24.101.2 11.7 M.101.2 11.7 18L1 / 2.2 18L2 / 2.2 18L3 / 2.2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Robot Control and Power Supply MACHINE UL DRAWING NO. 308006 2980102 2998812D =16 Sheet 1 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 -A20S OverVoltage Limiter 1.5 / 18L1 1.5 / 18L2 1.5 / 18L3 BRKROPEN2.P8 / 1.18 PE / 2.2 M.P8 / 2.2 L24.G33 / 2.2 L24.U29 / 2.2 INF_PWR_EN / 6.2 BRKROPEN1.P8 / 1.18 2.18 / PE 1.13 / M.P8 2.18 / L24.G33 1.11 / L24.U29 18 Jumper for UI modules 1 Switch on disconnect for IR modules 1 CH1 =17/2.13 =17-128 DIGITAL INPUT DC BUS -A20 36kW I/R 6SN1145-1BA02-0CA1 X1:U1 V1 W1 PE X181: 1V1 1U1 1W1 2U1 2V1 2W1 X131 X121:19 9 Ref +24V 63 Pulse Enable 64 Drive Enable X172:AS1 AS2 x161:9 +24V 19 Ref 48 112 Mode X171:NS1 Main NS2 X181:P500 Top P600 P24 X141:7 Setting M600 100Kohm Ensure terminal M600 400V 415V 460V is connected 1 OFF ON OFF with terminal 100Kohm. 2 ON ON ON 3 OFF OFF OFF 4 OFF OFF ON 5 OFF OFF OFF 6 ON ON ON N24 10 P600 / 3.2 infeed module fault View On Off M500 Contactor Relay de-energized on S1 Unregulated M 15 N15 44 P15 45 X351 M600 / 3.2 EQ_BUS / 3.2 Use jumper bar supplied with the infeed module I^T X121:5.1 RESET 5.3 5.2 X111:72 73.1 73.2 74 X161:111 113 213 X141:15 R 11 -K960 /3.3 Warning 14 BUS_DISCH / 5.3 SERVO_PWR_ON / 3.2 INFEED_OK / 3.2 Switch S1 must be set according to the table before power is applied 11 -K963 /6.18 12 14 2.18 / L24.U29 1.18 / L24.B.P8 2.18 / M.P8 L24.U29 / 3.2 L24.B.P8 / 4.2 M.P8 / 3.2 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Robot Infeed Module MACHINE HPET400, 500 DRAWING NO. 308006 2980102 2998812D =16 Sheet 2 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3.18 / PE 4.2 / 663R 2.18 / L24.U29 1.18 / L24.G33 2.18 / SERVO_PWR_ON 6.10 / AS1.1 2.18 / INFEED_OK 19 PE / 3.2 663R / 6.2 L24.U29 / 8.1 L24.G33 / 4.2 SERVO_PWR_ON / 6.2 AS2.1 / 4.2 -A23 1xENDAT n/T Control 65.A X451.5 C.Enable 9 X451.6 enable +24V PE I0.A X451.7 DI0 I1.A X451.8 DI1 I2.A X451.9 DI2 I3.A X451.10 DI3 AS1 X421 AS2 X421 9 X431.3 Enable +24V Digital inputs 663 X431.4 (Drive A) 2.18 / P600 P600 2.18 / M600 M600 2.18 / EQ_BUS Start Pulse Inhibit Enable X351 Digital outputs (Drive A) P600 P600 / 4.2 M600 M600 / 4.2 X351 EQ_BUS / 4.2 External supply for digital outputs(+24V) O0.A 461.8 DO0 01.A 461.9 DO1 02.A 461.10 DO2 03.A 461.11 DO3 P24 X431.1 X411 U2 V2 W2 M24 X431.2 PE 19 X431.5 Ref. A1 -K960 A1 -K962 A2 P8 A1 -K961 A2 A2 P8 Infeed Servo Servo reset Contactor Contactor OFF ON to drive L24B.P8 / 3.2 M.P8 / 4.2 Clamp Shield 3.18 / L24B.P8 2.18 / M.P8 -WR77 -WR75 M23 1 Z-axis 14 /2.16 11 12 /6.4 11 6 PE M 3 Ph ENDAT 11 2 14 /6.4 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Servo Motor Connections MACHINE Tooling Plate DRAWING NO. 308006 2980102 2998812D =16 Sheet 3 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4.18 / PE 3.2 / 663R 3.18 / L24.G33 3.18 / AS2.1 19 PE / 4.2 663R / L24.G33 / =17/1.11 AS2.2 / 6.10 -A26 1xENDAT n/T Control 65.A X451.5 C.Enable PE 9 X451.6 enable +24V I0.A X451.7 DI0 I1.A X451.8 DI1 I2.A X451.9 DI2 I3.A X451.10 DI3 AS1 X421 AS2 X421 9 X431.9 663 X431.4 Digital inputs (Drive A) 3.19 / P600 P600 3.19 / M600 M600 3.19 / EQ_BUS Start Pulse Inhibit Enable X351 Digital outputs (Drive A) P600 P600 / 5.4 M600 M600 / 5.4 X351 EQ_BUS / 5.4 External supply for digital outputs(+24V) O0.A 461.8 DO0 01.A 461.9 DO1 02.A 461.10 DO2 03.A 461.11 DO3 P24 X431.1 X411 U2 V2 W2 M24 X431.2 PE 19 X431.5 Ref. 2.18 / L24.B.P8 3.18 / M.P8 L24.B.P8 / 6.2 M.P8 / 5.2 11 -K919 A1 .7 -K919 A2 14 BK WH Cool Pick -WR86 -WR87 +C4-X86 -1WR87 M26 2 6 PE 4 5 2 6 PE 4 B1+ 5 -1WR86 1 C-axis M 3 Ph ENDAT 11 1 to Drive Brake control Clamp Shield R26 BR26 B1- 14 .12 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Servo Motor Connections MACHINE CoolPick DRAWING NO. 308006 2980102 2998812D =16 Sheet 4 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 5.19 / PE 4.18 / M.P8 PE / 5.2 M.P8 / 6.2 2.18 / BUS_DISCH -A4 -A5 PULSED RESISTOR MODULE PULSED RESISTOR MODULE 4.19 / P600 4.19 / M600 4.19 / EQ_BUS PE P600 M600 X351 50 19 X221 P600 M600 X351 1R 2R 3R PE 50 19 X221 P600 M600 X351 P600 M600 X351 1R 2R 3R MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Pulsed resistor modules MACHINE HPET400, 500 DRAWING NO. 308006 2980102 2998812D =16 Sheet 5 Total 13 1 2 3 4 5 Critical Infeed fault Servo Servo drive Contactor Contactor ON OFF 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Infeed 4.18 / L24.B.P8 L24.B.P8 / U 11 Critical -K961 /3.6 -K963 21 14 22 fault -K962 12 drive =17-423 11 3.18 / SERVO_PWR_ON AS1.1 / 3.2 .18 /3.4 CH2 CH2 5 1.18 / Gates_OK1.R 1.18 / Gates_OK2.R -K56 P8 Y10 Y11 Y12 0-3S adj. (SET TO Y33 Y34 Y21 Y22 13 23 31 47 57 14 24 32 48 58 A1 PE A2 200 ms) A1 -K963 1 P8 A2 1 CH1 =17/2.13 =17-120 DIGITAL INPUT Gate Closed Extended Delay OFF 8.1 / PE 3.18 / 663R 2.18 / INF_PWR_EN 5.19 / M.P8 AS2.2 / 4.18 M.P8 / 8.1 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION TKO Servo Control MACHINE Circuit DRAWING NO. 12 11 /2.11 14 /2.11 22 21 .3 308006 2980102 2998812D =16 Sheet 6 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 1.18 / L110.1 1.18 / L110.2 =08/3.13 / L24.U2 15 11 -1WR-X19 15 -1WR-X19 15 1 -WR-X19 11 5 =03/3.17 RCEN1 11 1 5 -WR-X19 1 -1WR-X19 3 3 +R-X19 =03/2.13 RGT3 5 -WR-X19 =03/2.11 RGT1 3 =03/1.10 RESTP1 L24.U2 / =20/1.12 21 13 -S19 11 -WS648LS 22 14 P0 21 13 21 14 22 Door 2 P0 P0 14 13 22 14 -S649LS C4 -WS649LS 13 22 14 -S695LS C4 -WS695LS 1 BK RD 21 +R-X19 3 Middle Leg -S24PB 4 1 -WS24PB 13 2 22 21 -WS24PB WH 13 -WS695LS BU 21 X2 RD WH 22 N110.1 1.10 BK -WS649LS WH -WS647LS 2 -WS14 C4 21 X1 -H21 21 -S647LS 2 O 14 RD 20 BU -S14 -S187LS WH 1 22 BU -WS647LS 1 -WS14 -WS648LS BK +1R-X19 C4 BU -WS646LS RD C4 13 -S648LS WH -S646LS 14 15 BU 1 BK -WS646LS 5 RD 3 BK P0 +1R-X19 13 -S21 MALE RESTP2 =03/1.10 Robot E-Stop RGT2 =03/2.11 647LS =03/2.3 RGT4 =03/2.13 648LS 649LS =03/2.6 =03/2.8 -WR-X19 RCEN2 =03/3.17 10 12 17 10 -WR-X19 695LS =03/3.12 24PB =03/1.18 Robot Vacuum Robot Conveyor Robot Conveyor Robot Conveyor Door Door Door CEN Valve Door Confirm Exit MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 24 10 16 10 -1WR-X19 17 14 17 -1WR-X19 17 16 14 13 16 16 -WR-X19 14 14 12 13 8 13 -1WR-X19 13 12 6 12 12 8 8 6 7 8 -WR-X19 4 4 +R-X19 6 6 -1WR-X19 4 4 +1R-X19 PROJECT agu DESCRIPTION AHU Robot ESTOP MACHINE Safety Gates Circuits DRAWING NO. 308006 2980102 2998812D =16 Sheet 7 Total 13 2 3 4 Vacuum Motor 5 6 7 E Conveyor Motor 3 5 33 1L1 3L2 5L3 41 33 42 34 2 4 2T1 6 4T2 6T3 11 G 12 13 14 15 16 17 G 18 Conveyor Conveyor CoolJet Blower CoolJet Blower Forward Reverse Motor Motor On =17-480 =17-476 DIGITAL OUTPUT =17/3.13 CH3 DIGITAL OUTPUT =17/3.9 CH2 .10 P10 .8 .8 34 10 G On -Q11 -Q18 9 Vacuum Motor 1.8 / 19L1 1.8 / 19L2 1.8 / 19L3 6.2 / PE 1 8 19 19L1 / =20/1.2 19L2 / =20/1.2 19L3 / =20/1.2 PE / 10.4 =17-480 =17/3.13 CH3 4 5 4 4 5 4 1 3 5 33 -Q19 DIGITAL OUTPUT =17/3.9 CH1 1 34 1 .17 1 P10 2 4 6 1 3 5 2 4 6 -K19 .17 1 3 5 1L1 -K18 .8 3L2 5L3 -K11F 2 4 6 .10 1L1 3L2 5L3 -K11R 2T1 4T2 6T3 .11 2T1 4T2 6T3 -Q18 .3 1 -WP-X235 33 A1 34 2 -K11F -K11R +P-X235 A2 21 3 1 -W-M11 U1 T1 M18 V1 T2 W1 T3 2 3 .11 -K11F 22 .10 22 M 3 Ph -M11 Y Connection PE T2 33 3 34 .15 3 2 2 T2 3 3 T3 A1 -K19 M 3 Ph A2 PE -Q11 .6 1 T1 M19 PE 2 1 -W-M19 T3 M 3 Ph 2 1 A2 T1 1 +C-X235 21 -K11R A1 -K18 33 -Q19 -WC-X235 1 3 A1 A2 -W-M18 2 34 6.19 / M.P8 3.18 / L24.U29 M.P8 / 12.14 L24.U29 / 9.2 13 -K18 .8 41 -Q18 14 42 5 4 5 CH2 =17/2.13 41 -Q11 4 CH3 =17/2.8 53 -K11F 42 .6 .10 8 53 54 =17-123 DIGITAL INPUT Vacuum Vacuum Conveyor DIGITAL INPUT Conveyor Motor Motor Motor O/L Motor On Running O/L H400PET-P120/130E140L(30:1) 54 2 4 6 .4 2 4 6 14 .2 .2 .2 .4REVISED CREATED 41 -Q19 .17 1 CH1 =17/2.13 =17-122 MACHINE MODEL .11 -K19 1 8 CH4 =17/2.8 1 3 5 .3 1 3 5 13 13 -K11R 14 42 4 8 4 CH3 =17/2.8 8 CH4 =17/2.8 Blower Blower O/L CoolJet Blower Motor +P-X235 6 2 On FEMALE 1 3 5 21 53 63 1L1 5/8/2014 3L2 5L3 2 4 6 22 54 64 2T1 4T2 6T3 .11 .9 .4 .5 .5 1 3 5 21 53 63 1L1 agu 3L2 5L3 SBA 2 4 6 22 .10 54 .10 64 2T1 .6 DESCRIPTION 4T2 .6 6T3 .7 VACUUM BLOW +C-X235 5 1 6 2 FEMALE 5 MOTOR REVERSING CONVEYOR 1 1 3 5 .3 1 3 PROJECT 5 13 MACHINE DRAWING NO. 2 4 6 .4 2 4 6 14 .14 .14 .15 .17 308006 2980102 2998812D =16 Sheet 8 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 17 18 Tooling Plate Tooling Plate Photoeye 3 Photoeye 5 1 M8 connector 16 Photoeye 1 Each Transducer S665PE to S670PE -S6xxPE 15 Tooling Plate A has 2 optical fiber connected sensors A and B. 14 19 3 -S665PE -S667PE -S669PE 4 8.18 / L24.U29 9.4 / M L24.U29 / =17/1.11 M / 9.2 BK -WS665PE BU BN -WS667PE BK BU BN-WS67PE BK BU BN -WR-X101.1 -WS665PE BN BU BK -WS668PE BN BU BK-WS665PE BN 1 3 4 >+R-X101.1-P7 1 BU BK -WS381PE BN 4 3 1 >+R-X101.1-P8 4 3 1 >+R-X101.1-P6 4 3 1 >+R-X101.1-P4 4 16 3 8 1 14 10 7 3 6 2 6 4 12 20 5 1 +R-X101.1 4 18 4 3 3 PE 3 4 11 17 2 1 5 19 1 >+R-X101.1-P5 13 1 >+R-X101.1-P3 7 9 3 10 4 >+R-X101.1-P1 15 9 >+R-X101.1-P2 -WR-X101.1 B BU BK 8 -S666PE -S668PE -S670PE -S381PX Multi-Port Function Chart # 1 1 CH1 =17/2.13 5 5 CH2 =17/2.13 4 4 CH3 =17/2.8 8 8 CH4 =17/2.8 1 5 1 CH1 =17/2.13 8 CH4 =17/2.8 Tooling Plate Tooling Plate Photoeye 6 Calibration =17-125 DIGITAL INPUT DIGITAL INPUT Tooling Plate Tooling Plate Photoeye 1 Photoeye 3 Tooling Plate Photoeye 2 8 5 CH2 =17/2.13 =17-124 1 2 3 4 5 6 7 8 17 18 19 20 PE Tooling Plate Tooling Plate Photoeye 4 Photoeye 5 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED Function Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8 24VDC 0VDC 24VDC OVDC PE 5/8/2014 port pin # 4 4 4 4 4 4 4 4 1 3 1 3 5 Tooling Plate Tooling Plate Tooling Plate Tooling Plate Photoeye 2 Photoeye 4 Photoeye 6 Calibration agu DESCRIPTION AMC TOOLING PLATE PHOTOEYES PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =16 Sheet 9 Total 13 5 6 7 8 9 10 11 12 13 CoolPik 14 15 CoolPik Photoeye 1 -S673PE 1 2 BU BN-WS677PE BK BU BN -WS71PX BK BU BN 8 9 8 1 3 4 >+C-X102-P7 1 3 4 >+C-X102-P5 1 1 +C-X102 4 12 6 3 4 >+C-X102-P8 4 3 1 >+C-X102-P6 4 >+C-X102-P4 4 >+C-X102-P2 8 3 14 10 -WS674PE 7 3 3 16 +1R-X102 BK 11 10 6 -S71PX -S677PE 5 2 5 BN -WS675PE >+C-X102-P3 7 20 7 BU 4 15 18 4 Calibrate 2 PE 3 Photoeye 5 15 >+C-X102-P1 1 2 17 9 BN BU BK -WS676PE BN BU BK-WS678PE BN BU BK -WY572SV BK WH 10 1 -WR-X102 -1WR-X102 BK -WS673PE 1 19 6 19 Cooljet PE 13 5 18 15 2 1 4 Photoeye 3 -S675PE 1 1 9 3 17 CoolPik L24.102 / M.102 / PE / =17/1.11 -1WR-X102 -WR-X102 +1R-X102 +R-X102 1.17 / L24.102 1.18 / M.102 8.18 / PE 16 3 4 3 3 4 2 1 1 3 4 5 6 7 8 9 10 -S674PE -S676PE -Y572SV -S678PE C2 +R-X102 Multi-Port Function Chart 3 1 1 CH1 =17/2.13 4 5 5 CH2 =17/2.13 5 6 4 4 CH3 =17/2.8 8 8 CH4 =17/2.8 7 1 1 CH1 =17/2.13 8 5 5 CH2 =17/2.13 9 4 4 CH3 =17/2.8 10 5 5 CH2 =17/2.13 =17-126 =17-127 =17-424 DIGITAL INPUT DIGITAL INPUT DIGITAL OUTPUT CoolPik CoolPik CoolPik CoolPik CoolPik CoolPik CoolJet CoolPik Sensor 1 Sensor 2 Sensor 3 Sensor 4 Sensor 5 Sensor 6 Calibrate Inflate Valve MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED # 1 2 3 4 5 6 7 8 17 18 19 20 PE Function Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8 24VDC 0VDC 24VDC OVDC PE 5/8/2014 port pin # 4 4 4 4 4 4 4 4 1 3 1 3 5 agu DESCRIPTION AMC CoolJet Photoeyes 2 CoolPik CoolPik CoolPik CoolPik Photoeye 2 Photoeye 4 Photoeye 6 Inflate Valve +R-X102 16 9 FEMALE 8 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D 1 =16 Sheet 10 Total 13 9 10 11 12 Spare 7 13 18 1.17 / M.101.2 20 2 10 5 11 3 +R-X101.2 4 12 6 14 8 -WR-X101.2 16 BK -Y238SV +R-X238 # 1 CH1 =17/2.13 =17-122 DIGITAL INPUT Water Saver Meter 1 2 3 4 5 6 7 8 17 18 19 20 PE Function Port 1 Port 2 Port 3 Port 4 Port 5 Port 6 Port 7 Port 8 24VDC 0VDC 24VDC OVDC PE MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED C2 +R-X238 port pin # 4 4 4 4 4 4 4 4 1 3 1 3 5 5/8/2014 1 A -Y238SV Multi-Port Function Chart 1 BN DESCRIPTION AMC Vacuum Services BK -Y240SV +R-X240 WH 2 C2 +R-X240 BK -Y236SV 1 A +R-X236 -Y240SV C Vacuum 2 agu WH 3 PE BL 4 17 BK 1 19 -S241PX BK >+R-X101.2-P8 1.15 / L24.101.2 >+R-X101.2-P2 1 WH -Y239SV 3 9 BLK 2 1 15 BK BLU 4 6 +R-X239 WH >+R-X101.2-P1 8 2 >+R-X101.2-P5 +R-X237 >+R-X101.2-P6 4 4 -Y237SV -WR-X101.2 19 -S241PX C C2 3 1 1 -Y239SV C C2 4 8 8 BRN 4 4 4 -Y237SV 1 A 1 5 5 +R-X239 3 =17/2.8 CH3 1 A >+R-X101.2-P3 =17/2.13 CH1 4 18 Water Saver 1 +R-X237 >+R-X101.2-P4 =17/2.8 CH4 3 17 Meter 1 2 16 =17-420 1 1 15 Vacuum 3 1 =17/2.8 CH3 14 Vacuum 1 DIGITAL OUTPUT =17/2.13 CH2 13 3 Blow 8 4 Tooling Plate Relief 7 1 Vacuum DIGITAL OUTPUT =17/2.13 CH1 6 3 =17-421 5 4 Vacuum 3 4 4 Vacuum 2 3 3 Vacuum 1 2 1 1 WH 1 A -Y236SV C C2 2 C +R-X236 2 Vacuum Tooling Plate Relief Blow PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =16 Sheet 11 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Drop Pulse =17-476 DIGITAL OUTPUT +R-X927 =17/3.13 CH4 1 -WR-X927 BK 8 8 -PHE +P-X927 Part Drop 11 Pulse -K927 .14 +P-X927 -WR-X927 +R-X927 1 A1 -K927 14 P8 A2 2 WH 2 8.18 / M.P8 M.P8 / NOTE: +R-X927 CONNECTOR LOCATED ON THE ROBOT LEG (ROBOT GATE 1 AREA) +R-X927 11 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 14 .12 PROJECT agu DESCRIPTION JRE CONVEYOR SOFTDROP INTERFACE MACHINE ONE DRY CONTACT DRAWING NO. 4 1 FEMALE 3 2 308006 2980102 2998812D =16 Sheet 12 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 -WY810SV PARTS Length: 8m Raw Cable HPN:711270 Male connector HPN:742375 LED Indicator Plug HPN:738309 PG11 Strain Relief HPN:696045 -WY810SV 1 2 1 -Y810SV C2 2 CoolPik +R-X810SV -WR-X810SV 3 4 WH BK 3 1 Vacuum On -WY810SVa PARTS OutCab Length:3m InCab strip back length:1.2m Label cable BK:5901:4, WH:5901:3 Raw Cable HPN:654674 Female connector HPN:2353439 Strain Relief M20 HPN:243423 Strain Relief HEX Nut HPN:243439 CH1 CH1 - =17-423 DIGITAL OUTPUT CoolPik Vacuum On Ele_Robot_CoolJet_PhotoEye_7004_01 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 agu DESCRIPTION MVa CoolJet Photoeyes PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =16 Sheet 13 Total 13 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 =16/1.18 / L24.E30 =16/4.18 / L24.G33 =16/9.4 / L24.U29 1.18 / M.R =16/10.8 / PE 18 19 L24.E30 / L24.G33 / L24.U29 / M.R / 1.11 PE / =20/1.12 RUN BF DIA 24V 0V I/ORUN X1 1 X10 INTERFACE 2 + + + + + + . . . . . . PE PE PE PE PE PE BK3110 I/OERR BECKHOFF 2 CONFIG. 1 -A12P KL9100 -A12P.2G KL9100 -A12P.2E =08/4.7 / PB_1 Switch position = OFF Address = 73 Z axis +A23-X423 Switch position = ON Address = 76 C Axis +A26-X423 Profibus topology for Siemens drives Note that the I/O's are connected to Profibus master card channel 1 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION EBO Robot Profibus Layout MACHINE I/O potential wiring DRAWING NO. 3 308006 2980102 2998812D =17 Sheet 1 Total 3 1 2 3 4 5 6 7 8 9 Blower O/L Tooling Plate Photoeye 3 Tooling Plate Photoeye 4 =16/8.17 =16/8.18 =16/9.3 =16/9.4 8 4 8 4 8 4 Tooling Plate Calibration CoolPik Sensor 3 =16/9.8 =16/10.3 CoolPik Sensor 4 =16/10.4 CoolJet Calibrate =16/10.7 8 4 8 4 8 4 8 Spare =16/11.7 4 8 Vacuum 3 Vacuum Relief =16/11.3 =16/11.4 4 8 4 8 4 8 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 CH4 CH3 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. INPUT KL1114 4 CH. OUTPUT CH4 KL2134 CH3 4 CH. OUTPUT CH4 CH4 REVISED H400PET-P120/130E140L(30:1) CREATED CH1 CH2 CH1 =17-123 CH2 CH1 -124 CH2 CH1 -125 CH2 CH1 -126 CH2 CH1 -127 CH2 CH1 -128 CH2 CH1 -420 4 CH. OUTPUT -423 CH2 CH1 CH2 CH1 CH2 KL2134 4 CH. OUTPUT MACHINE MODEL CH2 -122 -421 CH3 CH4 CH1 =17-120 KL2134 CH3 CH1 =17-424 CH2 KL2134 5/8/2014 16 17 18 19 RUN Blower On =16/8.8 4 BF Conveyor Motor O/L =16/8.5 KL1114 15 DEVICE FUNCTION DESCRIPTION 0V Vacuum Motor O/L CH4 4 CH. INPUT PAGE 24V 0V 8 CH3 24V 0V PE 4 DIA BK3110 14 -A12P I/ORUN BECKHOFF INTERFACE 13 A I/OERR CONFIG. PAGE 12 A PE DEVICE 11 X1 X10 FUNCTION DESCRIPTION 10 1 =16/6.8 Gate Closed Extended Delay OFF =16/11.5 Water Saver Meter =16/8.4 Vacuum Motor Running 5 1 5 1 =16/8.9 5 1 5 1 5 1 5 1 5 1 =16/9.1 Tooling Plate Photoeye 1 =16/9.2 Tooling Plate Photoeye 2 =16/9.5 Tooling Plate Photoeye 5 =16/9.6 Tooling Plate Photoeye 6 =16/10.1 CoolPik Sensor 1 =16/10.2 CoolPik Sensor 2 =16/10.5 CoolPik Sensor 5 =16/10.6 CoolPik Sensor 6 =16/2.19 DC BUS Unregulated =16/11.5 Tooling Plate Blow =16/11.1 Vacuum 1 =16/11.2 Vacuum 2 =16/10.8 CoolPik Inflate Valve 5 1 5 1 5 1 5 1 5 PROJECT agu DESCRIPTION TKO Beckhoff Terminal Overview MACHINE Digital Inputs DRAWING NO. 308006 2980102 2998812D =17 Sheet 2 Total 3 -A12.2G G Conveyor Forward =16/8.10 5 1 KL9100 CH2 CH1 -A12.2E 5 G CoolJet Blower Motor On =16/8.17 1 REVISED H400PET-P120/130E140L(30:1) CREATED 4 CH. OUTPUT KL2134 KL9100 CH2 CH1 -BE_A12P MACHINE MODEL 11 12 4 CH. OUTPUT KL2134 13 PE 10 PE 9 14 CH4 PE -476 CH3 PE 8 PE 7 0V 6 0V 5 0V 4 0V 3 L24.P2 2 L24.P2 1 =17-480 CH4 PE CH3 8 4 15 =16/12.14 Part Drop Pulse =16/8.11 G Conveyor Reverse 16 17 18 19 8 4 =16/8.8 E Vacuum Motor On KL9010 5/8/2014 PROJECT agu DESCRIPTION SBA Beckhoff Terminal Overview MACHINE Digital Inputs DRAWING NO. 308006 2980102 2998812D =17 Sheet 3 Total 3 1 2 3 MAINS DISTRIBUTION / 18L1 / 18L2 / 18L3 4 5 6 7 8 9 10 110VAC DISTRIBUTION 11 13 14 15 16 17 18 19 24VDC M/C DISTRIBUTION =09/2.18 / L24.U1 =16/7.14 / L24.U2 =12/1.4 / L24.U3 =02/1.14 / L110 / L110.U1 =02/1.14 / L110.U2 1.7 / L110.E1 / L110 1.7 / N110 =16/8.18 / 19L1 =16/8.18 / 19L2 =16/8.18 / 19L3 12 =16/1.9 / L24.E1 / L24.E1 / L24.G1 1.7 / N110 1.7 / L110.E1 / L110.E1 =17/1.18 / PE /M / N110 =03/3.12 / L24.U2.12 MACHINE MODEL REVISED H400PET-P120/130E140L(30:1) CREATED 5/8/2014 PROJECT agu DESCRIPTION LBA POTENTIAL ARROW END MACHINE (INTERNAL USE ONLY) DRAWING NO. 308006 2980102 2998812D =20 Sheet 1 Total 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. +C-X1 +C-X3 +C-X3 +C-X4 +C-X5 +C-X9 +C-X10 +C-X12 +C-X12 +C-X12 +C-X12 -A4 -A5 -A20 -A20 -A23 -A23 -A23 -A26 -A26 -A26 -A122 -A194 -F1OL -F84 -F84 -F90 -F90 -F101 -F101 -F102 -F102 -F103 -F103 -F104 -F104 -F105 -F105 -F106 -F106 -F107 -F107 -F108 -F108 -F109 -F109 -F122 -F122 PAGE/PATH =17/1.11 =00/8.7 =00/8.4 =00/8.4 =00/8.5 =00/8.6 =00/8.8 =00/8.9 =00/8.11 =00/8.11 =00/8.11 =00/8.11 =01/1.8 =01/1.9 =01/1.3 =01/1.3 =01/1.4 =01/1.4 =01/1.4 =01/1.6 =01/1.6 =01/1.6 =01/1.3 =01/1.3 =01/1.1 =01/1.15 =01/1.15 =01/1.14 =01/1.14 =01/1.9 =01/1.9 =01/1.10 =01/1.10 =01/1.11 =01/1.11 =01/1.12 =01/1.12 =01/1.13 =01/1.13 =01/1.14 =01/1.14 =01/1.15 =01/1.15 =01/1.16 =01/1.16 =01/1.17 =01/1.17 =01/1.13 =01/1.13 QTY 1 2 2 2 2 2 2 2 2 64 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Profibus Connector Top Entry 12 Mbd Coding Pin Coding Guide Pin Coding Guide Socket Coding Pin Coding Pin Coding Pin Coding Pin Strain Relief.Latching Part. *** Use HPN 534179 *** Coding Pin *** USE HPN 534175 *** SIMODRIVE 611 Pulsed Resistor, 0.3/25k SIMODRIVE 611 Pulsed Resistor, 0.3/25k SIMODRIVE 611 Infeed Regen Feedback Module, 36kW SIMODRIVE 611 Surge Arrester SIMODRIVE 611 Power Module 140A SD611 cntrl mod abs enc speed SIMODRIVE 611 Profibus DP sync module SIMODRIVE 611 Power Module 18A SD611 cntrl mod abs enc speed SIMODRIVE 611 Profibus DP sync module SINAMICS Line Filter, 36kW SIMODRIVE 611 Line Reactor, 36KW HF UL Overload Relay 200 - 540 A Fuseholder 1-P 30A 600V ULtrasafe Fuse 10A, 600V, Class CC, Time Delay Fuseholder 1-P 30A 600V ULtrasafe Fuse 6A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 25A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 25A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 25A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 25A, 600V, Class CC, Time Delay Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 30A 600V ULtrasafe Fuse 25A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay SIE LAPP LAPP LAPP LAPP LAPP LAPP LAPP HAR LAPP LAPP LAPP SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS 6ES7 972-0BB40-0XA0 10019000 11280000 11281000 10019000 10019000 10019000 10019000 09 33 000 9986 11236100 10019000 11271000 6SN1113-1AB01-0BA1 6SN1113-1AB01-0BA1 6SN1145-1BA02-0CA2 6SN1111-0AB00-0AA0 6SN1123-1AA00-0KA1 6SN1118-0NH01-0AA0 6SN1114-0NB01-0AA0 6SN1123-1AA00-0CA2 6SN1118-0NH01-0AA0 6SN1114-0NB01-0AA0 6SL3000-0BE23-6AA0 6SN1111-0AA00-0CA1 3RB1066-1KG0 USCC1I ATDR10 USCC1I ATDR6 USCC2I ATDR25 USCC2I ATDR25 USCC2I ATDR25 USCC2I ATDR25 US6J2I AJT35 US6J2I AJT35 US6J2I AJT35 US6J2I AJT35 USCC2I ATDR25 USCC2I ATDR15 241398 637484 2487312 2487313 637484 637484 637484 637484 739258 649664 637484 649662 2724764 2724764 2726009 2724766 2724728 2724754 2724760 2724731 2724754 2724760 2730114 2726011 2600403 2374288 2376189 2374288 2376185 2376142 2376195 2376142 2376195 2376142 2376195 2376142 2376195 2376156 2376207 2376156 2376207 2376156 2376207 2376156 2376207 2376142 2376195 2376142 2376191 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 1 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -F131 -F131 -F132 -F132 -F141 -F141 -F142 -F142 -F201 -F201 -F202 -F202 -F203 -F203 -F204 -F204 -F205 -F205 -F206 -F206 F207 F207 -F208 -F208 -F209 -F209 F210 F210 F211 F211 F212 F212 -F213 -F213 -F214 -F214 -F215 -F215 -F216 -F216 -F217 -F217 -F218 -F218 -F219 -F219 -F220 -F220 -F221 PAGE/PATH =01/1.14 =01/1.14 =01/1.14 =01/1.14 =01/1.15 =01/1.15 =01/1.17 =01/1.17 =01/1.2 =01/1.2 =01/1.3 =01/1.3 =01/1.3 =01/1.3 =01/1.4 =01/1.4 =01/1.5 =01/1.5 =01/1.6 =01/1.6 =01/1.6 =01/1.6 =01/1.7 =01/1.7 =01/1.7 =01/1.7 =01/1.8 =01/1.8 =01/1.9 =01/1.9 =01/1.9 =01/1.9 =01/1.2 =01/1.2 =01/1.3 =01/1.3 =01/1.3 =01/1.3 =01/1.4 =01/1.4 =01/1.5 =01/1.5 =01/1.6 =01/1.6 =01/1.6 =01/1.6 =01/1.7 =01/1.7 =01/1.7 QTY 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 2 1 1 2 1 2 2 1 2 1 2 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 60A 600V ULtrasafe FUSE 35A, 600V, CLASS J, TIME DELAY Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS US6J2I AJT35 US6J2I AJT35 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 ATDR30 USCC2I USCC2I ATDR30 USCC2I ATDR30 ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I 2376156 2376207 2376156 2376207 2376142 2376191 2376142 2376191 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376198 2376142 2376142 2376198 2376142 2376198 2376198 2376142 2376198 2376142 2376198 2376142 2376142 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376142 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 2 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -F221 -F222 -F222 -F223 -F223 -F224 -F224 F401 F401 F402 F402 F403 F403 F404 F404 F405 F405 F406 F406 -G1 -G7 -H101 -K1D -K1D -K1D -K1D -K1M -K1M -K1M -K1M -K1Y -K1Y -K1Y -K11F -K11F -K11F -K11F -K11F -K11R -K11R -K11R -K41 -K41 -K42 -K42 -K43 -K43 -K43 -Q1M PAGE/PATH =01/1.7 =01/1.8 =01/1.8 =01/1.9 =01/1.9 =01/1.9 =01/1.9 =01/1.2 =01/1.2 =01/1.3 =01/1.3 =01/1.4 =01/1.4 =01/1.5 =01/1.5 =01/1.6 =01/1.6 =01/1.6 =01/1.6 =01/1.18 =01/1.19 =01/2.11 =01/1.2 =01/1.2 =01/1.2 =01/1.2 =01/1.1 =01/1.1 =01/1.1 =01/1.1 =01/1.3 =01/1.3 =01/1.3 =01/1.5 =01/1.5 =01/1.5 =01/1.5 =01/1.5 =01/1.6 =01/1.6 =01/1.6 =01/1.9 =01/1.9 =01/1.1 =01/1.1 =01/1.17 =01/1.17 =01/1.17 =01/1.3 QTY 2 1 2 1 2 1 2 2 1 2 1 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 6 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 15A, 600V, Class CC, Time Delay Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Power Supply Sitop 24VDC 40A Power Supply Sitop 24VDC 10A Pushbutton Lamp Holder with 120VAC Incandesant Lamp Contactor, Size S10, AC-1/330A, AC-3/300A, 2NO+2NC, AC 120V TERMINAL COVERS FOR 3TF54-68 Auxiliary Switch Block 1NO + 1NC, Size S0-S12, Side Mount Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, Contactor, Size S10, AC-1/330A, AC-3/300A, 2NO+2NC, AC 120V Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, Auxiliary Switch Block 1NO + 1NC, Size S0-S12, Side Mount TERMINAL COVERS FOR 3TF54-68 Contactor, Size S2, AC-1/60A, AC-3/50A, AC 120V Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, Auxiliary Switch Block 1NO + 1NC, Size S0-S12, Side Mount Contactor, Size S0, AC-1/40A, AC-3/9A, DC 24V Suppression Diode, DC24V, Contactor Size S0, Top Mount Auxiliary Switch Block 1NO, Size S0-S12, Front Mount Reversing Kit Mechanical Interlock b/w contactors Contactor, Size S0, AC-1/40A, AC-3/9A, DC 24V Suppression Diode, DC24V, Contactor Size S0, Top Mount Auxiliary Switch Block 1NO, Size S0-S12, Front Mount Contactor, Size S6, AC-1/215A, AC-3/185A, 2NO+2NC, AC 120V Frame Terminal Block 3-Pole for 3RT105/3RB105 Contactor, Size S10, AC-1/330A, AC-3/265A, 2NO+2NC, AC 120V TERMINAL COVERS FOR 3TF54-68 Contactor, Size S0, AC-1/40A, AC-3/9A, AC 120V Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, Auxiliary Switch Block 1NO, Size S0-S12, Front Mount Circuit Breaker 3-P 700A 600V FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE ATDR15 USCC2I ATDR15 USCC2I ATDR15 USCC2I ATDR15 ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I 6EP1437-3BA00 6EP1334-3BA00 3SB3400-1B 3RT1066-6AF36 3TX6546-3B 3RH1921-1EA11 3RT1926-1BC00 3RT1066-6AF36 3RT1926-1BC00 3RH1921-1EA11 3TX6546-3B 3RT1036-3AK60 3RT1926-1BC00 3RH1921-1EA11 3RT1023-3BB40 3RT1926-1ER00 3RH1921-2CA10 3RA1923-2A 3RA1924-2B 3RT1023-3BB40 3RT1926-1ER00 3RH1921-2CA10 3RT1056-6AF36 3RT1955-4G 3RT1065-6AF36 3TX6546-3B 3RT1023-3AK60 3RT1926-1BC00 3RH1921-2CA10 LMXD63B700 2376191 2376142 2376191 2376142 2376191 2376142 2376191 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2924275 2805794 2484907 2600394 202558 747038 230131 2600394 230131 747038 202558 2303968 230131 747038 2371753 2268414 2183044 2371741 2371759 2371753 2268414 2183044 2600391 2600404 2600393 202558 2183040 230131 2183044 2296536 MACHINE MODEL H400PET-P120/130E140L(30:1) S3 S3 S3 S3 REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 3 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -Q1M -Q1M -Q1M -Q1M -Q1M -Q1M -Q2M -Q2M -Q2M -Q2M -Q2M -Q2M -Q11 -Q11 -Q18 -Q18 -Q19 -Q19 -Q21 -Q32 -Q41 -Q41 -Q48 -Q49 -Q54 -Q55 -Q58 -Q63 -Q64 -Q68 -Q70 -Q94 -Q611 -Q900 -Q946 -S100 -S100 -S100 -S101 -S275LS -S276LS -S277LS -T1 -G7 -G8 -M45 -M46 -Q946 -K50 PAGE/PATH =01/1.3 =01/1.3 =01/1.3 =01/1.3 =01/1.3 =01/1.3 =01/1.1 =01/1.1 =01/1.1 =01/1.1 =01/1.1 =01/1.1 =01/1.5 =01/1.5 =01/1.7 =01/1.7 =01/1.8 =01/1.8 =01/1.17 =01/1.19 =01/1.9 =01/1.9 =01/1.16 =01/1.18 =01/1.14 =01/1.13 =01/1.16 =01/1.15 =01/1.18 =01/1.17 =01/1.19 =01/1.16 =01/1.3 =01/2.8 =01/1 =01/2.8 =01/2.8 =01/2.8 =01/2.11 =01/2.6 =01/2.8 =01/2.9 =01/1.17 =02/1.7 =02/1.7 =02/1.3 =02/1.5 =02/1.7 =03/1.12 QTY 6 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Circuit Breaker Lug JD/LD Frame Circuit Breaker Operator Shunt Trip, 120V for J frame Auxiliary Switch Block 1NO + 1NC (J-LD circuit breaker external mount) Circuit Breaker Handle Circuit Breaker Handle Max-Flex Cable 48" long Circuit Breaker 3-P 300A 600V Circuit Breaker Lug JD/LD Frame Circuit Breaker Operator Circuit Breaker, Undervoltage Trip, 110Vac Circuit Breaker Handle Circuit Breaker Handle Max-Flex Cable 48" long Motor Starter Protector, Size S0, 1.1-1.6A Auxiliary Switch Block 2NO, Size S00-S3, Left Side Mount Motor Starter Protector, Size S0, 17-22A Auxiliary Switch Block 2NO, Size S00-S3, Left Side Mount Motor Starter Protector, Size S0, 5.5-8A Auxiliary Switch Block 2NO, Size S00-S3, Left Side Mount Circuit Breaker 2-P 15A 480V Circuit Breaker 3-P 15A 480V Circuit Breaker 3-P 250A 600V Circuit Breaker Lug FD Frame Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 6A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 1-P 10A 400V (B) Circuit Breaker 3-P 15A 480V Circuit Breaker 3-P 80A 600V Circuit Breaker 1-P 3A 277V (C) Circuit Breaker 1-P 6A 400V (B) Key Operated Switch 2 Postion Pushbutton Contact Block 1NO + 1NC Pushbutton Contact Block 1NO Illuminated Pushbutton, Red Door Limit Switch ABB 1NC/1NO Door Limit Switch ABB 1NC/1NO Door Limit Switch ABB 1NC/1NO SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE SIE ABB ABB ABB TA2J6500 FHOJBO S01JLD6 HAS1 FHOH FHOJC048 JXD63B300 TA2J6500 FHOJBO U01JLD6 FHOH FHOJC048 3RV1021-1AA10 3RV1901-2A 3RV1021-4CA10 3RV1901-2A 3RV1021-1HA10 3RV1901-2A ED42B015L ED43B015L FXD63B250 TA1FD350A 5SX2110-6 5SX2110-6 5SX2110-6 5SX2110-6 5SX2110-6 5SX2110-6 5SX2106-6 5SX2110-6 5SX2110-6 ED43B015L ED63B080L 5SX2103-7 5SX2106-6 3SB3500-4AD01 3SB3400-0A 3SB3400-0B 3SB3501-0AA21 P50-111 P50-111 P50-111 Power Supply Sitop 24VDC 10A Buffer Module 24VDC 20A/200ms Heat Exchanger - Universal II 115VAC Fan Heat Exchanger - Universal II 115VAC Fan Circuit Breaker 1-P 6A 400V (B) SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO ENABLING CONTACTS SIE SIE PFAN PFAN SIE SIE 6EP1334-3BA00 6EP1961-3BA00 PWS 7202-1 HUS PWS 7202-1 HUS 5SX2106-6 3TK2824-2BB40 674794 2182084 2182086 2778181 202836 2202836 2181856 674794 2182084 2182090 202836 2202836 228528 2268402 228541 2268402 228536 2268402 2181661 2148793 2285275 2288576 230144 230144 230144 230144 230144 230144 230143 230144 230144 2148793 2181795 2193564 230143 2484982 2484899 2461108 2484962 234009 234009 234009 2524752 2805794 2555547 2894461 2894461 230143 2427596 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 4 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -K51 -K51 -K51 -K52 -K52 -K52 -K53 -K53 -K54 -K54 -K54 -K55 -K55 -K55 -F1TM -K1D -K1D -K1M -K1M -K1M -K1T -K1Y -K1Y -K1Y -K1Y -K60 -K600 -P1M -K41 -K41 -K43 -K43 -K43 -K58 -K101 -K101 -K102 -K102 -K103 -K103 -K104 -K104 -K105 -K105 -K106 -K106 -K107 -K107 -K108 PAGE/PATH =03/1.13 =03/1.13 =03/1.13 =03/1.15 =03/1.15 =03/1.15 =03/2.13 =03/2.13 =03/2.17 =03/2.17 =03/2.17 =03/2.18 =03/2.18 =03/2.18 =04/1.7 =04/1.12 =04/1.12 =04/1.10 =04/1.10 =04/1.10 =04/1.9 =04/1.14 =04/1.14 =04/1.14 =04/1.14 =04/1.17 =04/1.19 =04/1.16 =05/1.11 =05/1.11 =05/1.9 =05/1.9 =05/1.9 =05/1.18 =05/4.19 =05/4.19 =05/4.17 =05/4.17 =05/4.15 =05/4.15 =05/4.13 =05/4.13 =05/4.11 =05/4.11 =05/4.10 =05/4.10 =05/4.8 =05/4.8 =05/4.6 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 3 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Contactor, Size S0, AC-1/40A, AC-3/25A, AC 120V SIE 3RT1026-3AK60 Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3 SIE 3RT1926-1BC00 Auxiliary Switch Block 1NC, Size S0-S12, Front Mount SIE 3RH1921-2CA01 Contactor, Size S0, AC-1/40A, AC-3/25A, AC 120V SIE 3RT1026-3AK60 Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3 SIE 3RT1926-1BC00 Auxiliary Switch Block 1NC, Size S0-S12, Front Mount SIE 3RH1921-2CA01 SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S) ENABLEING SIE CONTACTS, 1 NC SIGNAL CONTACT 3TK2828-2BB41 Cover, Sealable For 3tk2828 SIE 3RP1902 Contactor, Size S0, AC-1/40A, AC-3/25A, AC 120V SIE 3RT1026-3AK60 Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3 SIE 3RT1926-1BC00 Auxiliary Switch Block 1NC, Size S0-S12, Front Mount SIE 3RH1921-2CA01 Contactor, Size S0, AC-1/40A, AC-3/25A, AC 120V SIE 3RT1026-3AK60 Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3 SIE 3RT1926-1BC00 Auxiliary Switch Block 1NC, Size S0-S12, Front Mount SIE 3RH1921-2CA01 Thermistor Relay SIE 3RN1012-1CK00 Contactor, Size S10, AC-1/330A, AC-3/265A, 2NO+2NC, AC 120V SIE 3RT1065-6AF36 TERMINAL COVERS FOR 3TF54-68 SIE 3TX6546-3B Contactor, Size S10, AC-1/330A, AC-3/265A, 2NO+2NC, AC 120V SIE 3RT1065-6AF36 TERMINAL COVERS FOR 3TF54-68 SIE 3TX6546-3B TERMINAL COVER - BETWEEN CONTACTOR & OVERLOAD RELAY SIE 3RT1966-4EA3 Time Delay Relay Wye-Delta SIE 3RP1574-1NQ30 Contactor, Size S6, AC-1/185A, AC-3/150A, 2NO+2NC, AC 120V SIE 3RT1055-6AF36 Jumper Wye for Contactor 3RT105 SIE 3RT1956-4BA31 Frame Terminal Block 3-Pole for 3RT105/3RB105 SIE 3RT1955-4G Finger Safe Cover - 3RT105 ----Relay, 24VDC SIE LZS:RT4A4L24 Relay, 24VDC SIE LZS:RT4A4L24 Hour Counter SIE 7KT5500 Contactor, Size S6, AC-1/215A, AC-3/185A, 2NO+2NC, AC 120V SIE 3RT1056-6AF36 Frame Terminal Block 3-Pole for 3RT105/3RB105 SIE 3RT1955-4G Contactor, Size S0, AC-1/40A, AC-3/9A, AC 120V SIE 3RT1023-3AK60 Varistor, AC 48-127V, MOUNTING ONTO CONTACTORS SZ. S0, S2, S3 SIE 3RT1926-1BC00 Auxiliary Switch Block 1NO, Size S0-S12, Front Mount SIE 3RH1921-2CA10 Relay, 24VDC SIE LZS:RT4A4L24 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 Varistor 510V SIE SIOV-S14K510 Solid State Relay 90A 48-660V CRY H12WD4890G-6695 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL 228480 230131 2183045 228480 230131 2183045 2361727 2325683 228480 230131 2183045 228480 230131 2183045 2293061 2600393 202558 2600393 202558 2639572 231541 2600389 2600414 2600404 2641042 2377058 2377058 232067 2600391 2600404 2183040 230131 2183044 2377058 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 5 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -K108 -K109 -K109 -K122 -K122 -K131 -K131 -K132 -K132 -K141 -K141 -K142 -K142 -A300 -A301 -A302 -A303 -A304 -A305 -A306 -A307 -A308 -A309 -A310 -A311 -F207 -F207 -F209 -F209 -F210 -F210 -F211 -F211 -F212 -F212 -F401 -F401 -F402 -F402 -F403 -F403 -F404 -F404 -F405 -F405 -F406 -F406 -K42 -K42 PAGE/PATH =05/4.6 =05/4.4 =05/4.4 =05/5.17 =05/5.17 =05/5.15 =05/5.15 =05/5.13 =05/5.13 =05/5.10 =05/5.10 =05/5.8 =05/5.8 =06/4.1 =06/4.11 =06/5.1 =06/5.11 =06/6.1 =06/6.11 =06/7.1 =06/7.11 =06/8.1 =06/8.11 =06/9.1 =06/9.11 =06/2.11 =06/2.11 =06/2.14 =06/2.14 =06/2.16 =06/2.16 =06/2.17 =06/2.17 =06/2.19 =06/2.19 =06/4.1 =06/4.1 =06/5.1 =06/5.1 =06/6.1 =06/6.1 =06/7.1 =06/7.1 =06/8.1 =06/8.1 =06/9.1 =06/9.1 =06/1.11 =06/1.11 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 6 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Varistor 510V Solid State Relay 90A 48-660V Varistor 510V Solid State Relay 90A 48-660V Varistor 510V Solid State Relay 90A 48-660V Varistor 510V Solid State Relay 90A 48-660V Varistor 510V Solid State Relay 90A 48-660V Varistor 510V Solid State Relay 90A 48-660V Varistor 275V Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Relay Board 8ch 3A 230V L1-L2 Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Fuseholder 2-P 30A 600V ULtrasafe Fuse 30A, 600V, Class CC, Time Delay Contactor, Size S10, AC-1/330A, AC-3/265A, 2NO+2NC, AC 120V TERMINAL COVERS FOR 3TF54-68 SIE CRY SIE CRY SIE CRY SIE CRY SIE CRY SIE CRY SIE WEI WEI WEI WEI WEI WEI WEI WEI WEI WEI WEI WEI FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS FS SIE SIE SIOV-S14K510 H12WD4890G-6695 SIOV-S14K510 H12WD4890G-6695 SIOV-S14K510 H12WD4890G-6695 SIOV-S14K510 H12WD4890G-6695 SIOV-S14K510 H12WD4890G-6695 SIOV-S14K510 H12WD4890G-6695 SIOV-S14K275 ------------------------USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 USCC2I ATDR30 3RT1065-6AF36 3TX6546-3B 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202443 2427565 202251 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2463558 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2376142 2376198 2600393 202558 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 6 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -K59 +O-XB +O-XB +O-XB +O-XE +O-XE +O-XE +O-XF +O-XF +O-XF +O-XG +O-XG +O-XG F90 F90 -K83 -X1 -X1 -X5 -X5 -X201 -X201 -X201 =08-101 =08-102 =08-103 -104 =08-105 -106 -107 =08-108 =08-109 -110 -116 -150 -184 =08-184-186 =08-191 PAGE/PATH =06/1.18 =06/2.1 =06/2.4 =06/2.8 =06/2.11 =06/2.18 =06/3.1 =06/3.4 =06/3.8 =06/3.11 =06/3.14 =06/3.18 =06/2.3 =06/2.3 =06/2.3 =06/2.6 =06/2.6 =06/2.6 =06/2.11 =06/2.11 =06/2.11 =06/2.15 =06/2.15 =06/2.15 =07/1.9 =07/1.9 =07/1.13 =07/1.9 =07/1.9 =07/1.2 =07/1.2 =07/1.12 =07/1.12 =07/1.12 =03/3.5 =03/2.1 =03/1.17 =08/6.8 =03/2.8 =08/6.8 =08/6.8 =06/1.15 =03/3.2 =08/6.8 =08/6.8 =08/7.8 =08/7.8 =08/7.8 =03/2.14 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Relay, 24VDC Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V Dual Solid State Relay 40A 480V HBE-16 Surface Mount Base (High Profile) + Double Coding Pin HBS-6 Insert Female 6P + PE #1-6 (Screw) HBE-16 Surface Mount Base (High Profile) + Double Coding Pin HBS-6 Insert Female 6P + PE #1-6 (Screw) HBE-16 Surface Mount Base (High Profile) + Double Coding Pin HBS-6 Insert Female 6P + PE #1-6 (Screw) HBE-16 Surface Mount Base (High Profile) + Double Coding Pin HBS-6 Insert Female 6P + PE #1-6 (Screw) Fuseholder 1-P 30A 600V ULtrasafe Fuse 6A, 600V, Class CC, Time Delay Relay, 24VDC Duplex Receptacle 115V 15A, Grounded Cover Hinged Twist-Lock Receptacle 3P 4W 480V 30A Waterproof Cover Plate *** Use HPN 632359 *** Coding Pin HBE-10 Panel Mount Base + Double Levers 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA SIE CRY CRY CRY CRY CRY CRY CRY CRY CRY CRY CRY LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP LAPP FS FS SIE HUB MUL HUB HUB LZS:RT4A4L24 H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E H12D4840D-E 700854C0 10019000 10171000 700854C0 10019000 10171000 700854C0 10019000 10171000 700854C0 10019000 10171000 USCC1I ATDR6 LZS:RT4A4L24 5262CN 5205WO 2730A 7420 LAPP LAPP BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK 10019000 10032000 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 2377058 231452 231452 231452 231452 231452 231452 231452 231452 231452 231452 231452 680196 637484 637499 680196 637484 637499 680196 637484 637499 680196 637484 637499 2374288 2376185 2377058 225452 2248109 652879 71376 693238 637484 632358 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 235750 MACHINE MODEL H400PET-P120/130E140L(30:1) levers (PG 29) levers (PG 29) levers (PG 29) levers (PG 29) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 7 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. =08-201 =08-225 -228 -229 -230 -300 -301 -302 -304 -313 -316 =08-317 -318 =08-319 -400 =08-401 -500 =08-502 =08-503 -504 -595 =08-600 =08-601 -602 -603 -605 -607 -609 -630 =08-700 =08-701 =08-702 =08-703 =08-704 -705 =08-705-706 =08-707 =08-800 =08-801 =08-802 =08-805 =08-806 =08-807 -808 =08-809 =08-810 =08-811 =08-812 =08-813 PAGE/PATH =08/7.8 =08/3.3 =08/7.8 =08/7.8 =08/7.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =08/8.8 =07/1.13 =08/9.8 =03/3.17 =08/9.8 =08/9.8 =08/9.8 =04/1.17 =08/9.8 =08/9.8 =08/9.8 =08/9.8 =08/9.8 =08/9.8 =08/9.8 =08/10.8 =08/10.8 =03/4.7 =05/4.6 =05/4.7 =08/10.8 =08/10.8 =05/5.6 =06/2.1 =06/2.8 =06/2.14 =06/4.6 =06/4.12 =06/4.15 =08/12.8 =06/5.6 =06/5.12 =06/5.15 =06/6.2 =06/6.6 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION 4-channel 4-channel 4-channel 4-channel 4-channel 2-channel 2-channel 2-channel 2-channel 2-channel 2-channel 2-channel 2-channel 2-channel 4-channel 4-channel 2-channel 2-channel 2-channel 2-channel 2-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel 4-channel digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital digital MACHINE MODEL H400PET-P120/130E140L(30:1) SUPPLIER MODEL NUMBER PART NUMBER BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK KL1114 KL1114 KL1114 KL1114 KL1114 KL2022 KL2022 KL2022 KL2022 KL2022 KL2022 KL2022 KL2022 KL2022 KL2134 KL2134 KL2022 KL2022 KL2022 KL2022 KL2022 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 235750 235750 235750 235750 235750 729418 729418 729418 729418 729418 729418 729418 729418 729418 235749 235749 729418 729418 729418 729418 729418 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 input terminal 24 V DC, 5 mA input terminal 24 V DC, 5 mA input terminal 24 V DC, 5 mA input terminal 24 V DC, 5 mA input terminal 24 V DC, 5 mA output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 2.0 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A output terminal 24 V DC, 0.5 A REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 8 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. =08-814 =08-815 =08-816 =08-817 =08-818 =08-819 =08-820 =08-821 =08-822 -823 =08-824 =08-825 =08-826 =08-827 -A20P_BE =08-844 =08-845 =08-846 -804 -900 -901 =08-932 -942 -943 -944 -945 -946 -947 =08-950 -951 -953 =08-953-976 -977 -980 =08-996 -A2P -100 -A2P_BE -A3P -A3_BE -A20P -A72P -A72P -A72P -A233 -A233 -PS +P-A1P_A +P-A2P PAGE/PATH =06/6.12 =06/6.15 =06/7.2 =06/7.6 =06/7.12 =06/7.15 =06/8.2 =06/8.6 =06/8.12 =08/13.8 =06/9.2 =06/9.6 =06/9.12 =06/9.15 =08/13.8 =06/3.1 =06/3.8 =06/3.14 =08/11.8 =08/14.8 =08/14.9 =08/14.13 =08/14.9 =08/14.10 =08/14.11 =08/14.11 =08/14.12 =08/14.13 =08/14.14 =08/14.15 =08/14.15 =08/14.16 =08/14.16 =08/14.17 =08/14.18 =08/6.8 =08/6.8 =08/10.8 =08/14.6 =08/14.18 =08/11.8 =08/3.15 =08/3.15 =08/3.15 =08/5.2 =08/5.2 =08/3.5 =08/4.3 =08/4.4 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A Bus End Terminal 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel thermocouple input terminal 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel analog input terminal 4-20mA 2-channel analog output terminal +/- 24 V DC 2-channel analog output terminal +/- 24 V DC 2-channel analog output terminal +/- 24 V DC 2-channel analog output terminal +/- 24 V DC Analog Output Terminal 2x0-10V 2-channel analog output terminal +/- 24 V DC 2-channel analog output terminal +/- 24 V DC Bus Coupler Econo Profibus DP 4-channel digital input terminal 24 V DC, 5 mA Bus End Terminal Bus Coupler Econo Profibus DP 12 MBAUD Bus End Terminal Bus Coupler Econo Profibus DP Power Supply Connector, Et200c Power Connector Socket, Et200c Profibus Connector 12 Pin Ethernet Switch, 5 port, 10/100 Cable RJ45, Straight Patch, 1M Battery 3.4Ah 0-55C Protected *** Use HPN 242298 *** *** Use HPN 242298 *** BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BEC BECK BECK BEC BECK BEC SIE SIE SIE B&B AWP BECK KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL9010 KL2134 KL2134 KL2134 KL2134 KL3052-0011 KL3052-0011 KL3312 KL3052-0011 KL3052-0011 KL3052-0011 KL3052-0011 KL3052-0011 KL3052-0011 KL4032 KL4032 KL4032 KL4032 KL4002 KL4032 KL4032 BK3110 KL1114 KL9010 BK3120 KL9010 BK3110 6ES5 762-2CS11 6ES5 760-2CA11 6ES5 760-2CB11 IASW5P --C9900-U330 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 235749 729414 235749 235749 235749 235749 2148996 2148996 230333 2148996 2148996 2148996 2148996 2148996 2148996 729420 729420 729420 729420 227789 729420 729420 228159 235750 729414 2467281 729414 228159 729676 729679 728652 2967396 2971010 2764520 725677 725677 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 9 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. +P-A3P +P-A12P +P-A20P -A2+2E -A2+1G -A2+4E -A2+5U -A123 -A124 -B22DT -B22DT -B23DT -B24DT -B24DT -B25DT -B50PT -B51PT -S14LS -S14LS -S311LS -S311LS -Y1SV -Y1SV -Y3PQ -Y3PQ -Y4DP -Y4DP -Y4PQ -Y4PQ -Y23DP -Y23DP -Y529SV -Y529SV -Y532SV -Y532SV -Y533SV -Y533SV -Y534SV -Y534SV -Y535SV -Y535SV -Y536SV -Y536SV -B3PT -B22PT -S29PX -S289PX -Y2SD -Y2SD PAGE/PATH =08/4.4 =08/4.8 =08/4.4 =08/9.8 =08/8.8 =08/9.8 =08/10.8 =09/2.1 =09/2.11 =09/2.4 =09/2.4 =09/2.1 =09/2.14 =09/2.14 =09/2.11 =09/2.7 =09/2.17 =09/1.15 =09/1.15 =09/1.17 =09/1.17 =09/1.1 =09/1.1 =09/2.9 =09/2.9 =09/1.4 =09/1.4 =09/2.19 =09/2.19 =09/1.2 =09/1.2 =09/1.8 =09/1.8 =09/1.11 =09/1.11 =09/1.13 =09/1.13 =09/1.15 =09/1.15 =09/1.18 =09/1.18 =09/1.6 =09/1.6 =10/1.12 =10/2.15 =10/3.2 =10/3.5 =10/1.2 =10/1.2 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1;11 DESCRIPTION SUPPLIER *** Use HPN 242298 *** *** Use HPN 242298 *** *** Use HPN 242298 *** Voltage Bus Terminal 24VDC 10A Voltage Bus Terminal 24VDC 10A Voltage Bus Terminal 24VDC 10A Voltage Bus Terminal 24VDC 10A Amplifier Pump Control Card Holder Amplifier Pump Control Card Holder Valve Connector Black #GM209NJ Seal For Valve Conn. Gm207-3 Valve Connector PG7 Valve Connector Black #GM209NJ Seal For Valve Conn. Gm207-3 Valve Connector PG7 Connector 5-P Binder Series 423 Connector 5-P Binder Series 423 Valve Connector Black #GM209NJ Seal For Valve Conn. Gm207-3 Valve Connector 3P+G NO Led #GDM3009J Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 2P+G + LED Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 3P+G Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 2P+G + LED Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 3P+G Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 2P+G + LED Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 2P+G + LED Seal For Valve Conn. Hirschmann Gdm3-16 Valve Connector 2P+PE W/ LED Seal For Valve Conn. Gm207-3 Valve Connector 2P+PE W/ LED Seal For Valve Conn. Gm207-3 Valve Connector 2P+PE W/ LED Seal For Valve Conn. Gm207-3 Valve Connector 2P+PE W/ LED Seal For Valve Conn. Gm207-3 Valve Connector 2P+G + LED Seal For Valve Conn. Hirschmann Gdm3-16 Connector 5-P Binder Series 423 Connector 5-P Binder Series 423 Connector Female 90Deg 4Pin Connector Female 90Deg 4Pin Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) MACHINE MODEL H400PET-P120/130E140L(30:1) BECK BECK BECK BECK REX REX HIR HIR HIR HIR HIR HIR BIN BIN HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR BIN BIN BAL BAL HIR HIR REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL MODEL NUMBER PART NUMBER KL9100 KL9100 KL9100 KL9100 VT-3002-23/32 VT-3002-23/32 932 977-100 731423-002 932157-100 932 977-100 731423-002 932157-100 99-5114-75-05 99-5114-75-05 932 977-100 731423-002 932214-100 731531-002 934 415-002 731531-002 932214-100 731531-002 934 415-002 731531-002 932214-100 731531-002 934 415-002 731531-002 934 415-002 731531-002 934 929-100 731423-002 934 929-100 731423-002 934 929-100 731423-002 934 929-100 731423-002 934 415-002 731531-002 99-5114-75-05 99-5114-75-05 BKS-S 8-3 BKS-S 8-3 933 700-001 N11REFS 731724-221 725677 725677 725677 729419 729419 729419 729419 712448 712448 235576 241963 235575 235576 241963 235575 2266855 2266855 235576 241963 704766 239694 2293252 239694 2293253 239694 2293252 239694 2293253 239694 2293252 239694 2293252 239694 241844 241963 241844 241963 241844 241963 241844 241963 2293252 239694 2266855 2266855 249565 249565 2400023 714199 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 10 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -Y9DQ -Y10DQ -Y11DQ -Y196SV -Y197SV -Y419DQ -Y477DQ -B115PT PA3024 -B115PT PA3024 -B116PT PA3024 -B116PT PA3024 -B117PT PA3024 -B117PT PA3024 -B118PT PA3024 -B118PT PA3024 -B119PT PA3024 -B119PT PA3024 -B120PT PA3024 -B120PT PA3024 -B160TC TN2530 -B160TC TN2530 -B161TC TN2530 -B161TC TN2530 -B162TC TN2530 -B162TC TN2530 -B163TC TN2530 -B163TC TN2530 -B164TC TN2530 -B164TC TN2530 -B165TC TN2530 -B165TC TN2530 -Y1SD -Y1SD -Y3SD -Y3SD -Y3SD -Y3SD -Y42PP -Y134PQ -A20S -A105 -H21 -K11F -K11F -K11F -K11R -K11R -K11R -K18 PAGE/PATH =10/3.18 =10/3.15 =10/3.5 =10/3.15 =10/3.17 =10/3.13 =10/3.10 =11/5.1 =11/5.1 =11/5.4 =11/5.4 =11/5.8 =11/5.8 =11/5.11 =11/5.11 =11/5.14 =11/5.14 =11/5.17 =11/5.17 =11/5.1 =11/5.1 =11/5.4 =11/5.4 =11/5.8 =11/5.8 =11/5.11 =11/5.11 =11/5.14 =11/5.14 =11/5.17 =11/5.17 =11/2.2 =11/2.2 =12/1.2 =12/1.2 =12/1.2 =12/1.2 =12/2.9 =12/2.13 =16/2.4 =16/1.9 =16/7.17 =16/8.10 =16/8.10 =16/8.10 =16/8.11 =16/8.11 =16/8.11 =16/8.8 QTY 1 1 1 1 1 1 1 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 11 1 1;11 1 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Valve Connector 2P+G + LED Valve Connector 2P+G + LED Valve Connector 2P+G + LED Valve Connector 2P+G + LED Valve Connector 2P+G + LED Valve Connector 2P+G + LED Valve Connector 2P+G + LED Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Connector 11Pin Str Metal Crimp Socket 20-16 AWG (C29) Amplifier Connector 7 Pin Amplifier Connector 7 Pin SIMODRIVE 611 Surge Arrester Heat Exchanger - Universal II Light Bulb Contactor, Size S00, AC-1/18A, AC-3/7A, 1 NC, DC 24V Suppression Diode, DC12-250V, Contactor Size S00, Front Mount Auxiliary Switch Block 2NO, Size S00, Front Mount Contactor, Size S00, AC-1/18A, AC-3/7A, 1 NC, DC 24V Suppression Diode, DC12-250V, Contactor Size S00, Front Mount Auxiliary Switch Block 2NO, Size S00, Front Mount Contactor, Size S0, AC-1/40A, AC-3/12A, DC 24V HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR HIR AMPH AMPH SIE INT TEL SIE SIE SIE SIE SIE SIE SIE 934 415-002 934 415-002 934 415-002 934 415-002 934 415-002 934 415-002 934 415-002 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 933 700-001 N11REFS 731724-221 C015 10D006 0012 C015 10D006 0012 6SN1111-0AB00-0AA0 IFA222032R1 DLICE 130 3RT1015-2BB42 3RT1916-1DG00 3RH1911-2FA20 3RT1015-2BB42 3RT1916-1DG00 3RH1911-2FA20 3RT1024-3BB40 2293252 2293252 2293252 2293252 2293252 2293252 2293252 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 2400023 714199 746596 746596 2724766 2647875 2149599 2188330 2183003 2183042 2188330 2183003 2183042 2268413 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 11 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. -K18 -K18 -K19 -K19 -K19 -K56 -K56 -K919 -K927 -K927 -K927 -K927 -K960 -K961 -K961 -K961 -K961 -K961 -K962 -K962 -K962 -K962 -K962 -K963 -K963 -K963 -K963 -K963 -Q23F 1.1A -Q23FD 1.1A -Q929 -Q945 R26 -S14 -S14 -S19 -S19 -S21 -S21 -S187LS +P-X235 +P-X235 +P-X235 +P-X235 +P-X235 +P-X235 +C-X235 +C-X235 +C-X235 PAGE/PATH =16/8.8 =16/8.8 =16/8.17 =16/8.17 =16/8.17 =16/6.2 =16/6.2 =16/4.7 =16/12.14 =16/12.14 =16/12.14 =16/12.14 =16/3.3 =16/3.6 =16/3.6 =16/3.6 =16/3.6 =16/3.6 =16/3.4 =16/3.4 =16/3.4 =16/3.4 =16/3.4 =16/6.18 =16/6.18 =16/6.18 =16/6.18 =16/6.18 =16/1.6 =16/1.4 =16/1.11 =16/1.9 =16/4.13 =16/7.1 =16/7.1 =16/7.15 =16/7.15 =16/7.17 =16/7.17 =16/7.15 =16/8.14 =16/8.14 =16/8.14 =16/8.14 =16/8.14 =16/8.14 =16/8.14 =16/8.14 =16/8.14 QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 6 1 1 2 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER Suppression Diode, DC24V, Contactor Size S0, Top Mount SIE 3RT1926-1ER00 Auxiliary Switch Block 1NO, Size S0-S12, Front Mount SIE 3RH1921-2CA10 Contactor, Size S0, AC-1/40A, AC-3/12A, DC 24V SIE 3RT1024-3BB40 Suppression Diode, DC24V, Contactor Size S0, Top Mount SIE 3RT1926-1ER00 Auxiliary Switch Block 1NO, Size S0-S12, Front Mount SIE 3RH1921-2CA10 SAFETY RELAY, 24VDC, 1 OR 2 CHANNEL, 2NO + 2NO DELAYED (0.5 - 3S) ENABLEING SIE CONTACTS, 1 NC SIGNAL CONTACT 3TK2828-2BB41 Cover, Sealable For 3tk2828 SIE 3RP1902 Relay, 24VDC SIE LZS:RT4A4L24 Relay SIE RTE24024 Socket SIE LZX:RT78625 Retaining Clip SIE LZX:RT16016 Diode With Led Indicator SIE RPML0024 Relay, 24VDC SIE LZS:RT4A4L24 Relay SIE RTE24024 Socket SIE LZX:RT78625 Diode With Led Indicator SIE RPML0024 Retaining Clip SIE LZX:RT16016 Marking Tag SIE LZX:RY16040 Relay SIE RTE24024 Socket SIE LZX:RT78625 Diode With Led Indicator SIE RPML0024 Retaining Clip SIE LZX:RT16016 Marking Tag SIE LZX:RY16040 Relay SIE RTE24024 Socket SIE LZX:RT78625 Diode With Led Indicator SIE RPML0024 Retaining Clip SIE LZX:RT16016 Marking Tag SIE LZX:RY16040 Motor Starter Protector, Size S00, 1.1-1.6A SIE 3RV1011-1AA20 Motor Starter Protector, Size S00, 1.1-1.6A SIE 3RV1011-1AA20 Circuit Breaker 1-P 6A 400V (B) SIE 5SX2106-6 Circuit Breaker 1-P 6A 400V (B) SIE 5SX2106-6 Varistor 31V DC LF V39ZA05 EM-Stop Button Proof SIE 3SB3000-1XA20 Contact Block 1NC SIE 3SB3400-0C Key Switch M-M Front Element TEL ZB2-BG27 Switch Body With 2NO TEL ZB2-BZ103 Pushbuttonton Red Il. Front Element TEL ZB2-BW347 Ill.Sw.Body With 1NO TEL ZB2-BW061 Door Limit Switch ABB 1NC/1NO ABB P50-111 HBS-6 Insert Female 6P + PE #1-6 (Screw) LAPP 10171000 HBE-16 Panel Mount Base + Double Levers LAPP 100720C0 Coding Pin LAPP 10019000 HBS-6 Insert Male 6P + PE #1-6 (Screw) LAPP 10170000 HBE-16 Hood Side Entry + Double Lever Bolts (M25) LAPP 19082000 Cable Olflex-4 conductor 12AWG 4mm2 LAP 891204CY HBS-6 Insert Female 6P + PE #1-6 (Screw) LAPP 10171000 HBE-16 Panel Mount Base + Double Levers LAPP 100720C0 Coding Pin LAPP 10019000 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL 2268414 2183044 2268413 2268414 2183044 2361727 2325683 2377058 2290413 2290415 2290416 2290417 2377058 2290413 2290415 2290417 2290416 2290418 2290413 2290415 2290417 2290416 2290418 2290413 2290415 2290417 2290416 2290418 2268436 2268436 230143 230143 2573217 2484976 2484893 202592 202603 202650 202807 234009 637499 637486 637484 637497 243250 2768333 637499 637486 637484 PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 12 Total 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 BILL OF MATERIAL COMPONENT I.D. +C-X235 +C-X235 +C-X235 +R-X19 +R-X19 +R-X19 =17-120 =17-122 =17-123 =17-124 =17-125 =17-126 =17-127 =17-128 =17-420 =17-421 -423 =17-424 =17-476 =17-480 -A12.2E -A12.2G -A12P -BE_A12P PAGE/PATH =16/8.14 =16/8.14 =16/8.14 =16/7.18 =16/7.18 =16/7.18 =16/6.7 =16/8.3 =16/8.8 =16/9.1 =16/9.5 =16/10.1 =16/10.5 =16/2.18 =16/11.5 =16/11.1 =17/2.8 =16/10.8 =16/8.9 =16/8.8 =17/3.9 =17/3.9 =17/2.8 =17/3.9 QTY 1 1 6 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION SUPPLIER MODEL NUMBER PART NUMBER HBS-6 Insert Male 6P + PE #1-6 (Screw) HBE-16 Hood Top Entry + Double Lever Bolts (M32) Cable Olflex-4 conductor 12AWG 4mm2 HBE-24 Surface Mount Base + Double Levers (PG21) HBE-24 Insert Male 24P + PE #1-24 (Screw) Coding Pin 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital input terminal 24 V DC, 5 mA 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A 4-channel digital output terminal 24 V DC, 0.5 A Voltage Bus Terminal 24VDC 10A Voltage Bus Terminal 24VDC 10A Bus Coupler Econo Profibus DP Bus End Terminal LAPP LAPP LAP LAPP LAPP LAPP BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BECK BEC BECK 10170000 19090000 891204CY 101040C0 10196000 10019000 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL1114 KL2134 KL2134 KL2134 KL2134 KL2134 KL2134 KL9100 KL9100 BK3110 KL9010 637497 243244 2768333 2444501 637481 637484 235750 235750 235750 235750 235750 235750 235750 235750 235749 235749 235749 235749 235749 235749 729419 729419 228159 729414 MACHINE MODEL H400PET-P120/130E140L(30:1) REVISED 5/8/2014 agu DESCRIPTION CREATED 9/20/2012 agu BILL OF MATERIAL PROJECT MACHINE DRAWING NO. 308006 2980102 2998812D =BOM Sheet 13 Total 13