PROCEEDINGS OF THE FIRST INTERNATIONAL PIPELINE CONFERENCE 1996 VOLUME 1 REGULATIONS, CODES, AND STANDARDS CURRENT ISSUES MATERIALS CORROSION AND INTEGRITY Sponsored by OMAE Calgary Chapter ASME, USA ABCM, Brazil ACIEM, Colombia AICHE, USA AIIE, Spain AIME, USA AIOM, Italy ANIME, Mexico ASCE, USA ASMECANICA, Italy BSE, Bahrain CAI, Argentina CAPP, Canada CEPA, Canada CGA, Canada CIV, Venezuela CLAROM, France CMES, Beijing CMES, Czech Republic CSME, Canada CSME, China CSME, Taipei, China DIF, Denmark DKMM, Germany ESE, Egypt ESRA, Europe GCM, France GTE, Hungary HKIE, Hong Kong HSMEE, Greece I. Mech.E, UK IE, Australia IE, India T H E United A M E R I C A N Engineering IE, UK IEEE, USA IEI, Ireland IES, Singapore ME, Indonesia IM, UK IME, India IMECHE ISF, France JSME, Japan KIM, Korea KM, The Netherlands KSME, Korea KVIV, Belgium NACE, USA NIF, Norway NSF, Norway OE, Portugal OPEMZ, New Zealand OST, Australia PSME, Philippines RAS, Russia RSME, Romania SBM, Belgium SIMP, Poland SMEI, Israeli SMETJ, Yugoslavia SSS, Slovakia TCME, Turkey The Petroleum Society of CIM, Canada TWI, UK UIT, Italy VDI, Germany S O C I E T Y Center O / 3 4 5 East Presented at The First International Pipeline Conference (IPC 96) Calgary, Alberta, Canada June 9-13, 1996 Organized by Offshore Mechanics and Arctic Engineering Division, ASME Edited by MIKE YOON VALMET AUTOMATION, CALGARY MICHAL MENSIK NOVA GAS TRANSMISSION, LTD. MO MOHITPOUR NOVA GAS INTERNATIONAL, LTD. UB/TIB Hannover 114 248 540 ! * • ! • ! • • ! • • IHIJ TOC Street llllllll ill; I W l l l l l l l l l l F M E C H A N I C A L 47th 89 ! • • • • • • • • • • • • •feitidn H i i t i U i miHj • • • • ! • ! • » •feHiiidBBi / New E N G I N E E R S York, N.Y. 10017 CONTENTS VOLUME 1 REGULATIONS, CODES, AND STANDARDS Performance Compliance Noise Control Performance Guidelines for Compressor Station Design Leslie D. Frank, Nigel B. Maybee, and Neal Matthews PETRONAS Gas BHD Experiences in Accreditation of ISO 9002 Quality Assurance Standard for Its Pipeline Operations Division in Malaysia Muhamed AH Hashim Mohamed and Ismail Abdul Rahman The Investigation of Pipeline Accidents: Canada's Approach William T. Tucker Regulatory Issues Managing Environmental Noise Associated With Pipeline Facilities in Canada David C. DeGagne Effectiveness of U.S. and International Pipeline Regulations With Regard to Land Use Planning Robert Dresnack, Eugene Golub, Joshua Greenfeld, F. H. (Bud) Griffis, and Louis J. Pignataro Pipeline Abandonment: A Discussion of Technical and Environmental Issues by Pipeline Abandonment Technical and Environmental Working Groups Karen Leah Etherington CURRENT ISSUES Competitive Environment Benchmarking for Competitive Advantage David Korpach and Mark Hutchison Pipelining in a Changing Competitive Environment E. Glynn Jones and Donald M. Wishart The North Peruvian Oil Pipeline and Its Future Jorge A. Toledo Ocampo Communications and Operations A Cost-Effective Method of Achieving Meaningful Citizen Participation in Public Roadway Pipeline Studies Mario E. Buszynski Optimal Hub Location in Pipeline Networks Dawn R. Dott, S. C. Wirasinghe, and Amit Chakma Unleashing the Hidden Value of a Pipeline Through the Use of Visual Communications Paul B. Connor. Pipeline Hydrocarbon Transportation: Some Operating Concerns and R&D Trends M. L. Fernandez, E. E. Tapanes, and P. V. Zelitskaya Risk Assessment and Management Control of Internal Pipeline Corrosion Based Upon an Evaluation of Risk: A Case for Change David J. Richardson Target Reliability Levels for Pipeline Limit States Design T. J. E. Zimmerman, Q. Chen, and M. D. Pandy Pipeline Maintenance Planning Based on Quantitative Risk Analysis M. J. Stephens and M. A. Nessim Quality and Risk Management: Complementary Management Techniques to Assist Pipeline Life Cycle Integrity Bruce E. Fowlie ix 1 9 17 21 25 31 49 55 63 73 79 85 95 103 111 121 133 Risk Communication, A Component of an Integrated Risk Management Process for Pipeline Operators David C. DeGagne A New Approach to Pipeline Risk Assessment and Integrity Management Wayne H. Feil and Graeme G. King Public Safety Risk Assessment of Natural Gas Liquids Pipelines Michael J. Zelensky and W. Arthur J. Springer. MATERIALS Sour Service and External Corrosion Arctic Linepipe With High Resistance to Crack Propagation and HIC Gregorio R. Murtagian, Guillermo L. Fitzsimons, Juan C. Gonzalez, Irina S. Kotova, and Nikoli I. Anenkov Quantitative Examination of Segregation in Slabs for the Production of Sour Service Linepipe Bernhard Hoh Mechanical Properties of Line Pipe Dynamic Ductile Tearing in High Strength Pipeline Steels F. Rivalin, T. lung, M. Di Fant, and A. Pineau Determination of the Crack-Arrest Toughness of the Pipeline Steel X 70 S. Felber Manufacture, Properties, and Installation of X80 (550 MPa) Gas Transmission Linepipe M. Milos Kostic Comparison of Ring Expansion vs Flat Tensile Testing for Determining Linepipe Yield Strength Wahib E. Saikaly, William D. Bailey, and Laurie E. Collins A Simple Procedure for Synthesizing Charpy Impact Energy Transition Curves From Limited Test Data Michael J. Rosenfeld External and Internal Coating Systems Tar-Polyurethane Joint Coating for the Three-Layer Polyethylene Pipeline Coating Robert H. Rogers External Pipeline Coating Selection for New and Existing Buried Pipelines Mick D. Brown Material Technology Trends to Improve Multi-Layer Coatings: Challenges to Traditional Thinking Jamie W. Cox, Denis Grimshaw, and Carmine D'Agostino High Temperature Pipeline Coatings Using Polypropylene Over Fusion Bonded Epoxy Richard Norsworthy The Use of Thermoplastic Lined Pipelines for Aggressive Hydrocarbon Service Kenneth A. Woodward and Tariq Al-Hassan CORROSION AND INTEGRITY Research and Testing Effect of Asphaltene Deposition on the Internal Corrosion in Transmission Lines Jose L. Morales, Alfredo Viloria, and Carlos A. Palacios T. Limit Loads for Pipelines With Axial Surface Flaws G. Shen and W. R. Tyson Integrity Management Practical Diagnostics of Russian Gas Transmission Pipelines V. V. Kharionovsky Predictive and Preventive Maintenance of Oil and Gas Production Pipelines in the Area North Monagas-Venezuela Miguel Angel Lugo Perez 141 145 151 159 167 177 183 203 209 215 223 237 243 253 261 269 277 285 293 Validating the Serviceability of IPL's Line 13 John Kiefner, Willard Maxey, John Smith, and Robert Lazor Pipeline Accident Statistics: Base to Pipeline Rehabilitation Timur Chis Inspection R&D Advances in Corrosion and Crack Monitoring for Oil and Gas Lines D. L. Atherton, W. Czura, T. W. Krause, P. Laursen, B. Mergelas, and C. Hauge Measuring Pipeline Movement in Geotechnically Unstable Areas Using an Inertial Geometry Pipeline Inspection Pig Jaroslaw A. Czyz, Constantino Fraccaroli, and Alan P. Sergeant Internal Inspection Device for Detection of Longitudinal Cracks in Oil and Gas Pipelines: Results From an Operational Experience H. H. Willems, 0. A. Barbian, and N. I. Uzelac Inspection Challenges: Pigs versus Pipes E. M. Holden and Keith Grimes Colonial's Experience With Finding Longitudinal Defects With Internal Inspection Devices Dennis C. Johnston and Stephen S. Thomas Defect and Repair Assessment Residual Strength of 48-Inch Diameter Corroded Pipe Determined by Full Scale Combined Loading Experiments Stephen C. Grigory and Marina Q. Smith New Procedures for the Residual Strength Assessment of Corroded Pipe Subjected to Combined Loads Marina Q. Smith and Stephen C. Grigory. Assessment of Long Corrosion Grooves in Line Pipe Duane S. Cronin, K. Andrew Roberts, and Roy J. Pick. Pipeline Failure Investigations: Analytical Techniques and Case Studies Brian R. Wilson Life After Inspection Keith Grimes and David G. Jones The Evaluation and Restoration of a Deteriorated Buried Gas Pipeline Ricardo Dovico and Eduardo Montero Maintenance and Repair AC Corrosion: A New Threat to Pipeline Integrity? Robert A. Gummow, Robert G. Wakelin, and Sorin M. Segall Evaluation of Stray Current Effect on the Cathodic Protection of Underground Pipeline K. W. Park, Y. B. Cho, K. S. Jeon, S. M. Lee, and Y. T. Kho Coating Integrity Survey Using DC Voltage Gradient Technique at Korea Gas Corporation Y. B. Cho, K. W. Park, K. S. Jeon, H. S. Song, D. S. Won, S. M. Lee, and Y. T. Kho Corrosion and Cathodic Protection at Disbonded Coatings J. H. Payer, K. M. Fink, J. J. Perdomo, R. E. Rodriguez, I. Song, and B. Trautman Stress Corrosion Cracking Stress and Strain State of a Gas Pipeline in Conditions of Stress-Corrosion V. V. Kharionovsky and V. P. Tcherni Pipeline SCC in Near-Neutral pH Environment: Recent Progress W. Zheng, R. W. Revie, F. A. MacLeod, W. R. Tyson, and G. Shen XI 307 319 329 337 345 353 369 377 387 401 409 417 435 443 455 463 471 479 485 Stress Corrosion Cracking of a Liquid Transmission Line Ravi M. Krishnamurthy, Reg W. MacDonald, and Peter M. Marreck. Factors Influencing Stress Corrosion Cracking of Gas Transmission Pipelines: Detailed Studies Following a Pipeline Failure: Part 1, Environmental Considerations Martyn J. Wilmott and David A. Diakow. Hydrogen-Induced Stress Corrosion Cracking of Pipe Lines of Russia Tatyana K. Sergeyeva and Igor A. Tychkin Investigation of the Passivity, Hydrogen Embrittlement and Threshold Stress of Duplex Stainless Steel Mirko Gojic, Mirjana Metikos-Hukovic, and Ranko Babic Study of Stress-Corrosion Cracks: Physical and Mechanical Properties of Steel After Hydrostatic Re-Testing S. Karpov, M. Korolyov, and Tatyana K. Sergeyeva Mechanisms of High-pH and Near-Neutral-pH SCC of Underground Pipelines John A. Beavers and Brent A. Harle Stress Corrosion Crack Growth of Pipeline Steels in NS4 Solution A. Plumtree and S. B. Lambert Factors Influencing Stress Corrosion Cracking of Gas Transmission Pipelines: Detailed Studies Following a Pipeline Failure: Part 2, Pipe Metallurgy and Mechanical Testing Martyn J. Wilmott and David A. Diakow. Author Index 495 507 525 533 547 555 565 573 587