Powell ORP Electrode - Brine Chlorine Operations

Powell ORP Electrode
Powell
Fabrication & Manufacturing Inc
Solutions at Work!
The information contained herein is, to our best knowledge, true and accurate, but all recommendations or
suggestions are made without guarantee, since the conditions of use are beyond our control. Powell
Fabrication & Manufacturing, Inc. disclaims any liability incurred in connection with the use of this
information. Furthermore, nothing contained herein shall be construed as a recommendation to use any
product in conflict with existing patents covering any material or its use.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc
Powell ORP Electrode
Powell ORP electrodes are currently installed in
hundreds of locations worldwide, in a wide variety of process applications. This includes sodium
hypochlorite batch & continuous production, room
scrubbers, equipment scrubbers and packed towers, as well as in the production of ferric chloride,
and monitoring the de-chlorination process of
electrolyzed brine solutions.
Regardless whether installed between flanges or
directly into PVC piping, Powell electrodes should be
installed as follows:
·
Always installed in redundant sets.
One set designated as a primary control pair.
One set designated as a secondary (back up)
pair.
The accuracy, repeatability and reliability of the
electrodes provide excellent process control. The
uncomplicated design allows for easy
maintenance, provides long service life and reduces downtime.
·
Always be immersed in solution.
Dry electrodes may cause the signal to drift,
and cause an alarm.
·
Installed between isolation valves to allow for
maintenance.
Powell ORP electrodes have been proven to
operate in harsh process conditions in which
traditional wetted ORP electrodes have failed.
Installation Overview
Figure 1 – Powell ORP Cell Assembly
Installs between two 150# ANSI Flanges.
Shown without dust caps & wiring.
ORP Cells for DIN flanges also available.
Powell ORP Electrodes can be installed in the
process piping in several ways.
·
·
The Teflon® ORP ring allows the electrodes
to be installed between flanges in the piping.
The PVC adapters allow for installation
directly into PVC piping.
Figure 1: Powell ORP Cell Assembly Without Dust
Caps and Wiring.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc
Powell ORP Electrode
Figure 2 – Powell ORP PVC Adapters
Maximum installation flexibility.
No changes to existing piping layout
required.
Not for use in lined piping systems.
The output signal is in the form of millivolts,
direct current (mV DC). Frequently, it is desirable to connect this millivolt signal to a transmitter for conversion to an analog current signal (4
–20 mA).
A variety of transmitters are commercially
available to perform this task. Some units have
RTD probes to allow for temperature
compensation, as well as pre-amplifiers to
assist with calibration & maintenance. These are
not required for Powell ORP electrodes.
Generally speaking, Powell ORP electrodes can
be connected to most transmitters in the same
manner as a 4-20 mA calibration millivolt
generator would be installed for calibration
purposes.
Figure 2: Powell ORP PVC Adapters
Electrical Requirements
Powell direct immersion ORP electrodes do not
require any source of power to operate.
This further simplifies installation and makes the
Powell electrodes compatible with a wide variety
of process control equipment.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
ORP Transmitters should have an input impedance of at least 40MW. An RTD probe connection can be “jumpered out” by installing a suitable
resistor across the terminals.
Please Note: Unlike KCL Wetted probes; Powell
ORP Electrodes do not require temperature
compensation or calibration.
Powell
Fabrication & Manufacturing Inc
Powell ORP Electrode
Typical Powell-Supplied Components
Powell Stock Code: 108-03640-001
Description: TRANSMITTER 54EPH/ORP-01
A typical ORP electrode installation would be as
follows:
Powell 2" ORP Cell Assembly
Figure 4: Powell
Recommended
Transmitter
Powell Stock Code: 905-00062-001
Description: Consists of glass-filled Teflon® ring,
one positive electrode, one negative electrode, one
pair of dust caps. Designed for installation between
two 2" 150# ANSI flanges. ORP Rings for DIN
dimension flanges also available upon request.
NEMA 4X housing with backlit display
HART® programmable. Independent outputs
Two programmable alarm & one fault relay
Input Range: - 50 mV + 1000 mV DC
Requires 115 VAC ± 10%, 50-60 Hz ± 6%
Figure 3: Powell 2” ORP Cell Assembly
Powell Recommended Transmitter
One Transmitter is required for each ORP Cell
Assembly in Service. The Transmitter Powell
recommends is ar follows
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Cost includes set up, programming and wiring
print by Powell.
The programmable alarm set points with relay
contacts allow this transmitter to provide a
hardwired output to a control system, alarm
circuit or process control interlock.
This transmitter has been widely used by Powell
for primary ORP indication on Powell continuous
bleach plants.
Powell
Fabrication & Manufacturing Inc
Chlorine Scrubber Sodium Hydroxide Control
With Oxidation Reduction Potential
Powell Oxidation Reduction Potential Instrumentation is
the best available technology for the indication and control
of sodium hydroxide concentrations for chlorine scrubbers
on the market today. Powell technology has been successfully applied to chlorine scrubbing for over 40 years.
Chlor-alkai production plants such as Occidental Chemical and Olin Chemical in the United States, Sasol LTD in
South Africa, Orica in Australia, Carbocloro in Brazil,
Occidental in Chile and many others throughout the world
use proprietary Powell Oxidation Potential Electrodes for
this application.
When the correct electrode installation has been made
using the Powell ORP electrodes, the silver/platinum
electrode pair produce a millivoltage signal output according to the following formula:
Where Eo is the standard oxidation potential for the
reaction.
Since the electrode potential is primarily a function of
the hydrogen ion concentration, a sharp inflection is
noted at the reaction end point similar to that obtained
by pH measurements.
Experience has shown that typical millivoltages in a
chlorine scrubber starting with a typical 21% sodium
hydroxide and reacting with chlorine will produce the
following approximate mVDC signals with respect to the
remaining sodium hydroxide versus the weight percent
sodium hypochlorite. Data is show in Table 1.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Table 1: ORP vs Wt% NaOH
Using the above to the right, the Oxidation Reduction Potential Curve with the 21% by weight sodium
hydroxide starting point can be represented as a
graph, as shown in Table 1. Using the proprietary
Powell ORP electrodes any chlorine scrubber can
be continuously or batch controlled at high sodium
hydroxide levels as required by individual design of
the scrubber.
Powell
Fabrication & Manufacturing Inc
Chlorine Scrubber Sodium Hydroxide Control
With Oxidation Reduction Potential
If the system is automated with the application of
automatic sodium hydroxide supply valves in
conjunction with the Powell ORP electrodes,
process upsets can be easily and quickly
managed.
ORP vs w t% NaOH
600
500
ORP (mV)
Powell’s customers have successfully controlled by
using continuous and automatic control sodium
hydroxide levels at typical levels such as 12% by
weight with excellent results. Many customers
chose to operate the scrubbers at much lower
levels of sodium hydroxide such as 1.5% using
Powell ORP electrodes either by batch or
continuous.
400
300
200
100
0
22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
w t% NaOH
Figure 4: ORP vs wt%NaOH
On batch chlorine scrubbers, the Powell ORP
electrodes are used to provide information and
alarms to inform the operators when to change
batch sodium hypochlorite tanks in the scrubbing
operation.
Powell has Best ORP Technology Available
The Powell Oxidation Reduction Potential (ORP)
Electrode utilizes platinum for the measuring
electrode and silver for the reference electrode.
The unit has proven itself in numerous years of
service in chlorine scrubbing, sodium hypochlorite
production, chlorine and bleach neutralization, and
the ferric chloride industries and is suitable for use
in any halogen chemical service including
scrubbers, neutralization tanks, vent stacks, and
batching tanks. Powell ORP Electrodes are
available for 1" to 18" pipe sizes, and are known for
their long service life. The Powell ORP electrodes
have been designed for simple installation and
maintenance. They are easy to install and repair.
There are many types of installation methods to
chose depending on the design of the chlorine
scrubber.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
For More Information Call Powell Today
Please contact Powell today and find out why companies
such as Olin and Occidental can now operate their
emergency chlorine scrubbers automatically and
continuously with the confidence necessary in today’s
environmental standards. To obtain literature, test data,
engineering drawings, and/or free videotapes, Fax
989.681.5013 or e-mail your request to [email protected].
You may also call 989.681.2158 to speak with a technical
representative. For immediate information, visit our web site
at www.powellfab.com.
The information contained herein is, to our best knowledge,
true and accurate, but all recommendations or suggestions
are made without guarantee, since the conditions of use are
beyond our control. Powell Fabrication & Manufacturing, Inc.
disclaims any liability incurred in connection with the use of
this information. Furthermore, nothing contained herein shall
be construed as a recommendation to use any product in
conflict with existing patents covering any material or its use.
[email protected]. You may also call 989.681.2158 to
speak with a technical representative. For immediate
information, visit our web site at www.powellfab.com.
Powell
Fabrication & Manufacturing Inc
ORP Cell Assemblies
Effective 4/01/2003
Subject to Change Without Notice
Complete ORP System
Standard complete unit consists of one Teflon® body ring with one silver electrode on silver rod in Kynar®
holder, and one platinum electrode on brass rod in Kynar® holder, both with moisture resistant PVC caps.
1" thick 25% glass filled Teflon® units #1170 for direct insertion between 2 lined pipe companion flanges.
Pipe
Size
1”
Stock Code
Number
905-00061-001
2“
905-00062-001
3”
905-01230-001
4”
905-01225-001
6”
905-00063-001
Components
One Silver Electrode with Silver Rod, One Platinum Electrode with Brass Rod,
One Teflon® body Ring for 1“ Lined pipe and Two Moisture Resistant Cap PVC.
One Silver Electrode with Silver Rod, One Platinum Electrode with Brass Rod,
One Teflon® body Ring for 2“ Lined pipe and Two Moisture Resistant Cap PVC.
One Silver Electrode with Silver Rod, One Platinum Electrode with Brass Rod,
One Teflon® body Ring for 3“ Lined pipe and Two Moisture Resistant Cap PVC.
One Silver Electrode with Silver Rod, One Platinum Electrode with Brass Rod,
One Teflon® body Ring for 4“ Lined pipe and Two Moisture Resistant Cap PVC.
One Silver Electrode with Silver Rod, One Platinum Electrode with Brass Rod,
One Teflon® body Ring for 6“ Lined pipe and Two Moisture Resistant Cap PVC.
Price
$ 898.00
$ 943.00
$1024.00
$1207.00
$1363.00
Larger units or special designs are available. Please contact us for details.
Individual Parts
Pipe Size
1”
2”
3”
4”
6”
Pipe Size
1”
2”
3”
4”
6”
Silver Electrodes with Silver Rod
Less Cap.
Stock Code Number
Price
915-02355-001
$180.00
915-02351-001
$180.00
915-02369-001
$180.00
915-02367-001
$180.00
915-02364-001
$180.00
Ring only for lined pipe size.
Stock Code Number
Price
910-01183-001
$ 288.00
910-01185-001
$ 333.00
910-01186-001
$ 414.00
910-01189-001
$ 597.00
910-01190-001
$ 753.00
Platinum Electrrodes with
Less Cap.
Stock Code Number
915-02353-001
915-02357-001
915-02368-001
915-02360-001
915-02370-001
Brass Rod
Price
$310.00
$310.00
$310.00
$310.00
$310.00
Moisture Resistant Cap PVC
Stock Code Number
Price
915-02350-001
$60.00
915-02350-001
$60.00
915-02350-001
$60.00
915-02350-001
$60.00
915-02350-001
$60.00
PVC Electrode Adapters available (3/4" MIP 910-01181-001 (Each) - $ 60.00
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc
ORP Cell Assemblies
Effective 4/01/2003
Subject to Change Without Notice
Electrode Repair Services
Pipe Size
1"
2"
3"
4"
6"
Silver Electrode (Negative)
Stock Code
Number for Repair
Repair Kit
Kit
916-02380-001
$105.00
916-02670-001
$105.00
916-02376-001
$105.00
916-02372-002
$105.00
916-02374-001
$105.00
Factory
Re-built
$125.00
$125.00
$125.00
$125.00
$125.00
Platinum Electrode (Positive)
Stock Code
Factory
Number for
Re-built
Repair Kit
Repair Kit
916-02381-001
$ 45.00
$55.00
916-02669-001
$ 45.00
$55.00
916-02377-001
$ 45.00
$55.00
916-02379-001
$ 45.00
$55.00
916-02899-001
$ 45.00
$55.00
Holder must be returned unbroken.
Platium tips must be returned with unbroken holder.
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc
Powell
Fabrication & Manufacturing Inc
Powell Electrode Users
Includes Owners of Powell Continuous and
Batch Bleach Systems
A&I International, Laredo, TX
Abcotek Technology, Flushing, NY
Alexander Chemical Company, Multiple Locations
in the United States
All Pure Chemical Company, Multiple Locations
in the United States
Allied Chlorine, South Kearny, NIAllied Universal
Corporation, Miami, FL
Alpak, Edmonton, AB, Canada
Altivia Corporation, Multiple Locations in
the United States
American Technology & Controls, Houston, TX
Aqua Chlor, Fresno, CA
Arden Chemical, South Kerney, NJ
Basf, Geismar, LABDP International, Lester, PA
BEI Hawaii, Honolulu, HI
BF Goodrich Chemical Company, Multiple Locations
in the United States
Boise Cascade Paper Group, International Falls, MN
Boise Cascade Vancouver Specilalities Mill,
Vancouver, WA
Brenntag Canada Inc., Multiple Locations in Canada
Brenntag Mid South Inc., Multiple Locations
in the United States
Brewer Environmental Industries, Honolulu, HI
Bristol Myers Products of Canada, Toronto,
ON, Canada
Burris Chemicals, Charlotte, NC
Carbocloro Oxypar, Cubatao, Multiple Locations
in Brazil
Carrol Welding Supply Inc., Abilene, TX
CDI, Multiple Locations in the United States
Centrex, Inc., Houston, TX
CGTX Incorporated, Red Deer, AB, Canada
Chem Lab Products Incorporated, on, Canada
Chem Lab Products, Inc., Multiple Locations in
the United States
Chemetics US, Vancouver, BC, Canada
Chemetron, Holland, MI
Chemical Distributors, Inc., Farmington, NM
Chemply, Bunola, PA
Chexport Corporation, Miami, FL
Ciba Geigy Corporation, Mcintosh, AL
Cincinnati Specailtites, Inc., Cincinnati, OH
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Clearon Corporation, S. Charleston, WV
Cleartech Industries Inc., Multiple Locations
in Canada
Clorox Company, Multiple Locations Worldwide
Clowhite Company, Hampton, GA
Coastal Products & Chemicals, Houston, TX
Colgate-Palmolive Company, Multiple Locations
in Canada
Colgate-Palmolive Ivory Coast, Africa
Colgate-Palmolive, Reunion Island, Le Port, Cede
Colgate-Palmolive, Santa Domingo, Dominican
Republic
Colgate-Palmolive, Valencia, Venezuela
Control System Industrial, Laredo, TX
CVDSA Industria Quimica Del, Monterrey, Mexico
Dial Corporation, St. Louis, MO
Diferco U S A Corporation, Miami, FL
Dow Chemical U S A, Midland, MI
DPC Enterprises, Multiple Locations in
the United States
Dutch Chemicals, Multiple Locations in Canada
DXI, Multiple Locations in the United States
E.S. Trading, Lebanon Eaglebrook, Varennis,
GB, Canada
Ecolab, Garland, TX
Economics Lab, St. Paul, MN
Electrolytic Technologies Corporation, North
Miami Beach, FL
EMD Chemicals Inc., Savannah, GA
ERCO, Saskatoon, SK, Canada
Escort Forwarding, Inc., Inwood, NY
Flexsys America LP, Nitro, WV
FMC Corporation, Nitro, WV
Fraser Paper, Park Falls, WI
G & O Supply Company, Laredo, TX
G A C Chemical, Multiple Locations in
the United States
GATX Rail, Colton, CA
Geon Company, Cleveland, OH
George Mann & Company Inc., Providence, RI
Georgia Pacific Corporation, Kalamazoo, MI
GPS Industries Division, City of Industry, CA
Great Lakes Chemical Corporation, Nitro, WV
Powell
Fabrication & Manufacturing Inc
Powell
Fabrication & Manufacturing Inc
Powell Electrode Users
Includes Owners of Powell Continuous and
Batch Bleach Systems
Great Lakes Process Controls, Inc.,
Farmington Hills, MI
Great Western Chemical, Salt Lake City, UT
Groupe Lavo Inc., Montreal, PG, Canada
H. Krevit & Company, Inc., New Haven, CT
Harcros Chemical, Multiple Locations in
the United States
Hasa Inc., Multiple Locations in
the United States
Hawkins Inc., Multiple Locations in
the United States
HCI, Multiple Locations in Canada
Hector Vaca Esparza, Monterrey, Mexico
Herbert Verkamp Calvert, Cincinnati, OH
High-Po-Chlor, Romulus, MI
Hill Bros. Chemical, Phoenix, AZ
Hydrite Chemical Company, Oshkosh, WI
I C I Americas Inc., Multiple Locations in
the United States
I C I Canada Incorporated, Cornwall, ON, Canada
I C I, Sydney, Australia
Impex International Associates Inc., Dodgeville, WI
Inchem, Manilla
Industria Quimica Del ISTM, Canada
Industria Quimica Del Istmo Sa De CV,
Monterrey, N.l.
Industria Quimica Del Istmo, Multiple Locations
in Mexico
Industrial Innovations, Stockton, CA
Industrial Sales & Service Company, Henderson, NY
Inquista Chemical, Monterrey, Nuevo Leon, Mexico
Intercore, Jorden
International Chemical, Binondo, Manila, Philippines
ISA, Feasterville, PA
James Austin Company, Multiple Locations in
the United States
JCI Jones Chemical Inc., Multiple Locations in
the United States
KA Steel Chemicals, Multiple Locations in
the United States
KEM Iron, Multiple Locations in the United States
Kemira Pigments, Inc. Savannah, GA
Kemwater North America Company, Multiple
Locations in the United States
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Kerr Mcgee Pigments (Savannah), Inc., Livonia, MI
KIK Inc., Multiple Locations in the United States
KIK Toronto Inc., Concord, ON, Canada
Kvaerner Chemetics, Riegelwood, NC
Kvaerner Chemetics, Vancouver, BC, Canada
L’ Environment Eaglebrook, Varennes,
PG, Canada
Labbco of Louisiana, Slidell, LA
Mabuhay Vinyl Corporation, Philippines
Manley Regan Chemicals, Middletown, PA
Marsulex, Fort Saskatchewan, AL, Canada
Miami Products, Dayton, OH
Monsanto Chemical Company, Multiple Locations
in the United States
Nortim Inc., Winston Salem, NC
Noveon, Inc., Multiple Locations
in the United States
Noveon, the Netherlands
Occidental Chemical Corporation, Multiple Locations
in the United States
Odyssey Manufacturing, Tampa, FL
Olin Chemical, Multiple Locations in the United States
Olympic Chemical, Fontana, CA
Online Packaging, Plover, WI
Oregon metallurgical Corporation, Albany, NY
Oremet, Albany, OR
Orica Australia Pty, LTD., Melborne, Australia
Oxy Vinyls LP, Multiple Locations in the United States
P P G Canada, Inc., Beauharnois, PG, Canada
Pares & Alvarez, Concepcion, Chile
PB & S Chemical Company, Inc., Multiple Locations
in the United States
PCI Canada, Montreal, QB, Canada
Penford Products Company, Cedar Rapids, IA
Pennwalt S.A. de C.V., Ecatepec, Edo. Mexico
Pennwalt S.A. de C.V., Brownsville, TX
Phibro-Tech, Inc., Joliet, IL
Pioneer Americas, Inc., Multiple Locations
in the United States
Pioneer Cornwall Works, Multiple Locations
in the Canada
PMC Specialties LLC. , Cincinnati, OH
Polifin Limited, Sasolburg, Republic of South Africa
Powell
Fabrication & Manufacturing Inc
Powell
Fabrication & Manufacturing Inc
Powell Electrode Users
Includes Owners of Powell Continuous and
Batch Bleach Systems
PPG Canada Incorporated, Beauharnois, QB, Canada
PPG Industries, Multiple Locations
in the United States
Prairie Chemical, Multiple Locations
in the Canada
Prillaman Chemical, Suffolk, VA
Proctor & Gamble Paper Company,
Green Bay, WI
Prodesal, Cali, Colombia
Quimica Pima, Sonora, Mexico
Quimicos, Holanda, Costa Rica
Quinta Raddison Limited, Inwood, NY
Quinta Raddison, LTD., Colchester, England
Rawabi Marketing International, Olaya-Riydh,
Saudi Arabia
Rayonier, Jesup, GARES, Inc., Middletown, DE
Rowell Chemical, Multiple Locations
in the United States
Sachem, Inc., Multiple Locations
in the United States
Sasol Technology pty., ltd., sasolburg,
South Africa
Sentry Industries, Miami, FL
Sewell Products, Auburndale, FL
Sierra Chemical, Multiple Locations
in the United States
SO White Chemical Company, Plover, WI
Southwestern Chemical, Cleburne, TX
Staley A E Manufacturing Company, Decatur, IL
Stanchem, Multiple Locations in Canada
Star Trade International LLC., Marietta, GA
Sterling Pulp Chemicals, SK, Canada
Summit Industries, Mt. Pleasant, TN
Surpass Chemical, Albany, NY
Taiwan Chlorine Industries, Kaoksiung, Taiwan
TC Products, Tacoma, WAT-Chem Products,
Santa Fe Springs, CA
Technochem, Inc., Plantation, FL
Thatcher Chemical Company, Multiple
Locations in the United States
Trinity Manufacturing, Hamlet, NC
Ulrich Chemical, Terre Haute, IN
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Ulysses, NigeriaUnivar USA Inc., Multiple
Locations in the United States
Vertex Chemical, Corp., Multiple Locations
in the United States
Vicksburg Chemical Company, Vicksburg, MS
Wausau Papers, Brokaw, WI
Wonder Chemical Corporation, Fairless Hills, PA
Powell
Fabrication & Manufacturing Inc
Owners of Powell Continuous
Bleach Plant System
1967
Wonder Chemical Corporation, Fairless Hills, Pennsylvania
Tops Chemical (Georgia-Pacific) Richmond, California
1968
Georgia Pacific, City of Commerce, California
Hasa Chemicals Inc., Saugus, California
1969
Jones Chemicals, Inc., Warwick, New York
Sun Chemicals, Inc (FMC Corp. Detroit, Michigan)
1970
Kare Kemicals, Inc., Opa-Locka, Florida
Jones Chemicals, Inc., Barberton, Ohio
1971
Dow Chemical U.S.A., Midland, Michigan
Hasa Chemical, Eloy, Arizona
Jones Chemicals, Inc., Beech Grove, Indiana
1972
Canadian Forest Products, Port Mellon, British Columbia,
Canada
Canadian Miraclean (Prairie Chem)
1973
Georgia-Pacific Corporation, Kalamazoo, Michigan
Hydrite Chemical, Converted To Alternate Chemical
Production
1975
Jones Chemicals, Inc., Fort Lauderdale, Florida
1976
Proctor & Gamble, Green Bay, Wisconsin
Bristol Myers (Colgate-Palmolive), Toronto, Ontario,
Canada
1977
Jones Chemicals, Inc., Houston, Texas,
Jones Chemical, Inc., Merrimac, New Hampshire
Jones Chemical, Inc., Milpitas, California
Jones Chemical, Inc. Charlotte, North Carolina
1980
Ciba-Geigy Corporation, McIntosh, Alabama
1981
Hasa Chemicals Inc., Eloy, Arizona
High-Po-Chlor, Romulus, Michigan
Sun Wholesale Supply (HCI Clearwater Chemical),
Clearwater Florida
1982
Aqua Chlor, Purchased By All Pure Chemical, Tracy,
California
Economics Labs (Ecolab), Joliet, Illinois
1983
Alexander Chemicals, Kingsbury, Indiana
Purex Corporation (The Dial Corporation) Broadview,
Illinois
1984
Patterson Laboratories, Detroit Michigan
HVC Chemical, Cincinnati, Ohio
U.S. Chlorine, Inc. (Sentry Industries), Miami, Florida
1985
GPS Industries Division, City of Industry, California
KA Steel Chemical, Inc., Lemont, Illinois
Hydrite Chemical Company, Oshkosh, Wisconsin
Union Sanitary District (Jones Chemical) Torrence,
California
Jones Chemical, Torrance, California
T-Chem, Santa Fe Springs, California
1986
Boise Cascade Paper Group, International Falls, Minnesota
AE Staley Mfg. Co., Decatur, Illinois (sold to Jones Chemical)
The Dial Corporation, (Purex) Southgate, California
Monsanto Chemical (Flexsys America, LP), Nitro,
West Virginia
All Pure Chemical, Santa Fe Springs, California
H. Krevit & Co., New Haven, Connecticut
Proctor & Gamble, Grand Prairie, Alberta, Canada
Flambeau Paper Corporation, Park Falls, Wisconsin
1978
Bristol Myers (Colgate Palmolive) Moncton, New
Brunswick
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc
Owners of Powell Continuous
Bleach Plant System
1987
George Mann, Providence, Rhode Island
Hawkins Chemical, Minneapolis, Minnesota
DPC Industries, Houston, Texas
Dial Corporation, Auburndale, Florida
Dial Rebuild, St. Louis, Missouri
1988
Clorox, Forest Park, Georgia
Prairie Industrial Chemical (Prairie Chem Inc.) Calgary,
Canada
Stanchem, Division Of Cil, Winnipeg, Manitoba, Canada
Ulrich Chemical Inc., Terre Haute, Indiana
DPC Industries, Rosemount, Minnesota
1989
Wausau Paper Mills Company, Brokaw, Wisconsin
Manley-Regan Chemicals, Middletown, Pennsylvania
Boise Cascade Paper Group, Vancouver, Washington
Cil Inc. (Pioneer Americas) Cornwall, Ontario, Canada
1991
Penford Products, Cedar Rapids, Iowa
Chemply, Pittsburgh, Pennsylvania
DPC Industries, Albuquerque, New Mexico
DPC Industries, Cleburne, Texas
1992
Prillaman, Suffolk, Virginia
Rowell, Hindsdale, Illinois
Bleach Masters, Inc., Charlotte, North Carolina
Mabuhay Vinyl Corporation, Makati, Metro Manila, Philippines
1993
Litehouse Industries Limited, Guelph, Ontario, Canada
Groupe Lavo, Inc., (Dutch Chemicals, Inc.), Weston,
Canada
1994
KA Steel Chemical, Inc., Lemont, Illinois
Jones Chemical, Inc., Milpitas, California
Sierra Chemical, Sparks, Nevada
1995
Hasa Inc., Pittsburgh, California
Chemical Formulators, Tampa, Florida
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
1996
Coastal Products & Chemicals, Houston, Texas
Occidental Chemical Corporation, Talcahuano, Chile
Thatcher Chemical Company, Salt Lake City, Utah
Van Waters & Rogers, Inc., Spartansburg, South Carolina
Sierra Chemical, Sparks, Nevada
Colgate-Palmolive, Edmonton, Alberta, Canada
1997
HCI Chemtech, Chesterfield, Missouri
Taiwan Chlorine Industries, Koahsiung, Taiwan
1998
DPC Industries, Reserve, Louisiana
Inchem, Philippines
Thatcher, Salt Lake City, Utah
DPC Industries, Houston, Texas
1999
Clorox, Chicago, Illinois
Clorox, Aberdeen, Maryland (2)
Odyssey Manufacturing, Tampa, Florida
GAC Chemical, Indianapolis, Indiana
2000
KIK International, Concord, Ontario, Canada
Carbocloro Oxypar, Cubatao, Brazil
Occidental Chemical Corp, Niagara Falls, New York
KIK International, Salem, Virginia
2001
Miami Products & Chemical, Dayton, Ohio
Hills Brothers Chemical, Phoenix Arizona
Rawabi Marketing International, Olaya-riyadh, Saudi Arabia
Olin Corporation, Charleston, Tennessee
Harcross/GAC Chemical Joint Venture, Searsport, Maine
James Austin Company, Mars, Pennsylvania
2002
Olin Corporation Augusta, Georgia
Prodesal, SA Cali, Columbia
KIK Corporation, Houston, Texas
2003
Borden Remington Fall River, MA
Chem Lab Products, Ontario, California
Univar USA Inc., Suffolk, Virginia
Hasa Chemical, Sagus, California
Jones Chemical, Warwick, New York
Powell
Fabrication & Manufacturing Inc
Guide to Powell Products and Services
Sodium Hypochlorite Process Systems
Process Systems: continuous, batch, skid-mounted batch
Neutralization Systems: batch, continuous
Sodium/Ammonium Bisulfite Systems: batch, continuous
Chlor-Alkali Plants/Complete Process Systems
Complete process systems interfacing all components, including chlorine tank car unloading systems
with chlorine detectors, Powell chlorine scrubber, Powell chlorine tank car padding system, Powell
continuous bleach plant, Powell bleach filter system, Powell bleach dilution system and all automatic
process controls including tank level control systems. Powell bleach plant and scrubber can also be
integrated into the DCS system of a membrane cell plant.
Bleach Filter Systems
Filter Systems: 100, 200, or 300 square feet filter-aided bleach filter system, plate and frame filter press
Chlorine Containment & Handling Equipment
Emergency Scrubber: for 150-lb cylinders, 1-ton containers, and multi-ton bulk storage for a variety of
pressurized gases
Equipment Scrubbers: stationary, portable
Padding Systems: air, nitrogen
Unloading Systems: tank car, tank truck
Control Panels and Instrumentation
System Upgrade: for relay logic and older instrumentation and controls
ORP Electrodes: ORP/pH control, flow, ratio, and level control
Continuous Dilution Systems: bleach, caustic, HCl, methanol, sulfuric acid
Gas Detectors: chlorine, sulfur dioxide, variety of other gases
Valve Closure Systems
MaxPro™ V Valve Closure System: for 150-lb Cylinders
MaxPro™ RA Valve Closure System: for 1-Ton Containers
UniPro™ Valve Closure System: for plug-type and ball-type angle valves on railcars, bulk containers,
tank trucks
AutoPro™ Valve Closure System: for pressurized gas containers
Chlorine Line Equipment
Transfer Hose: Monel® hose, Teflon® complies with The Chlorine Institute, Inc. Pamphlet 6
recommendations
Handlebar Union: Viton® O-ring seal, 4000# forged steel construction
Expansion Tank: Designed in accordance with The Chlorine Institute, Inc. recommendations, Pamphlet
6, Section 5.5, Drawing 136 (13.1.22) Type B.
Pressure Gauges, Switches, Transmitters: Ashcroft gauge; Static O-ring (SOR) pressure switch
Grease, Oil: Silicone grease, halocarbon grease and oil
Valves: Durco, Jamesbury, Masoneilan, Asahi, Automax
Pumps: Durco, Innomag
740 East Monroe Rd St Louis MI 48880
Phone 989.681.2158 Fax 989.681.5013
email [email protected] website www.powellfab.com
Powell
Fabrication & Manufacturing Inc