Inter-American Institute for Cooperation on Agriculture (IICA) Strategy For The Development Of An Agro-Energy Program For The Caribbean Region Prepared by: Al Binger, PhD July 2006 1 TABLE OF CONTENTS Acknowledgements Abbreviations and Acronyms Tables & Figures Executive Summary ST 1.0 BACKGROUND: ICCA & ITS MISSION IN THE 21 CENTURY 1.1 IICA - Innovator & Promoter of New Thoughts in Agriculture & Rural Development 1.2 IICA’s Unique Strengths and Assets 1.3 IICA’s Challenges and Opportunities 1.4 IICA’s Vision 1.5 Objectives of the Strategy Document 1.6 Methodology 2.0 THE CHANGING CONTEXT OF DEVELOPMENT IN THE CARIBBEAN 2.1 Emerging Issues & Challenges Facing the Caribbean 2.2 Caribbean Agriculture Sector - Overview & Outlook 2.2.1 Positioning Agriculture as a Source of Energy for Sustainable Development 2.2.2 Land Use and Crops Production in the Caribbean 2.3 Global Energy Sector – Overview and Outlook 2.4 Caribbean Energy Sector – Overview and Outlook 2.4.1 Energy Use and Production in the Caribbean 2.4.2 Overview National Energy Situations 2.4.2.1 Transportation 2.4.2.2 Electricity Generation and Use 2.4.3 Renewable Energy 2.4.4 Energy Resources 2.4.4.1 Fossil Fuel Resources 2.5 The Energy for Sustainable Development Challenges 3.0 RATIONALE FOR AGRO-ENERGY PROGRAMME IN THE CARIBBEAN 3.1 The Agro-Energy Option for Economic Renewable Energy 3.2 Biomass as a Feedstock for Energy for the Caribbean 3.3 Cost Benefits of Agro/Bio-Energy 3.3.1 Costs and Benefits of Biofuels Industries 3.4 Global Lessons Learned in the Production and Use of Biofuels 3.4.1 Brazil 3.4.1.1 Ethanol 3.4.1.2 Biodiesel 3.4.2 India 3.4.2.1 Ethanol 3.4.2.2 Biodiesel 3.4.3 Philippines 3.4.3.1 Ethanol 3.4.3.2 Biodiesel 3.4.3.3 Straight Coconut Oil 3.4.4 Pacific Island Countries 3.4.4.1 Fiji 3.4.4.2 Vanuatu 3.4.5 Australia 3.4.6 U.S.A. 3.4.6.1 Ethanol 3.4.6.2 Biodiesel 2 3.4.7 3.5 Cuba 3.4.7.1 Cogeneration from Sugarcane Biomass 3.4.7.2 Ethanol 3.4.8 Denmark Challenges and Opportunities to Developing an Agro-Energy Industry 3.5.1 Institutional Relationships 3.5.2 National and Local Ownership 3.5.3 Raw Material Production and Transportation 3.5.4 Developing Capacity 3.5.5 Policy and Legislation 3.5.6 Decision Making 4.0 IICA’s STRATEGY FOR DEVELOPMENT OF BIOFUELS INDUSTRIES IN THE CARIBBEAN REGION 4.1 Program Rationale 4.2 Program Outlines 4.2.1 Capacity Development 4.2.2 Biofuels for Transportation 4.2.2.1 Ethanol Production 4.2.3 Biodiesel Production 4.2.4 Biofuels for Electricity Generation 4.2.5 Development of Small and Medium Size Biofuels Enterprises 4.3 Development of the Caribbean Biofuels Industry 4.3.1 Liquid Biofuels Industries 4.3.2 Solid Biofuels Industries 4.4 Requirements for Implementation 4.4.1 The Challenges 4.4.1.1 Production 4.4.1.2 Utilization 4.5 The Benefits of Biofuels Industries for the Region 4.5.1 Socio-economic Benefits 4.5.2 Environmental Benefits 4.6 Public Outreach/Communication 4.7 Partnerships 5.0 STRATEGIES & PROGRAMMES 5.1 Strategic Element 1: Become the Leading Strategic Institution on Agro-energy in the Caribbean: Goal 1: Introduce program to strengthen linkages between agriculture and energy sectors in order to increase opportunities for agro-energy in the Caribbean Goal 2: Stage series of Regional and National Consultations and Dialogue with Caribbean sugar cane and electric utility representatives about the potential of Biofuels Goal 3: Introduce program for development of emerging technologies, practices and business opportunities in the agro-energy industry Goal 4: Introduce Bi-Annual Caribbean Region Agro-Energy Conference Goal 5: Introduce Public Awareness & Education Program – Biomass as a source of Energy for the Caribbean 5.2 Strategic Element 2: Promote Agro-energy in the Caribbean as an economically viable source of energy by introducing liquid and Solid Biofuels Industries in sugar cane growing countries to produce liquid fuels and heat and/or power through combustion: 5.2.1 Liquid Biofuels Industry: Goal 1: Ethanol Production to Achieve 10 percent Blend in Gasoline (20 Million Barrels) by 2010 3 Goal 2: 5.3 5.4 Ethanol Production to Achieve 25 percent Blend in Gasoline (550 Million liters) by 2015 Goal 3: Production of 30 Percent of Regional Transportation Fuels Need by 2020 5.2.2 Solid Biofuels Industries: Goal 1: Development of 50 percent of the Viable Electricity Potential from the Sugarcane by 2012 Goal 2: Development of Small and Medium Size Solid Biofuels Enterprises Goal 3: Development of 100 percent of the Viable Electricity Potential from Sugarcane by 2020 Strategic Element 3: Build the sustainability of IICA to support agro-energy entrepreneurial activities of the economically disadvantaged that lead to sustainable livelihoods and a healthy environment Goal 1: Development of Small and Medium Size Liquid Biofuels Enterprises Strategic Element 4: Build IICA’s organizational capacity to accomplish its mission – The Role of IICA Goal 1: To provide IICA with the tools necessary to effect proactive, sustainable, agro-energy management and for IICA to formalize efforts to train project officers in professional skills in energy planning and policy, and engineering. 6.0 FUNDING THE STRATGEY AND ESTIMATED BUDGET 6.1 Potential Funding Sources 6.2 Estimated Program Budget 6.3 Investment Costs 7.0 CONCLUSION 7.1 Recommended Next Steps by IICA REFERENCES APPENDIX Technical, Social & Economic Aspects of Agro-Energy: Annex A – Technical Issues in the Production and Use of Liquid Biofuels Annex B – Technical Aspects of Agro-energy Annex C – Ethanol – A Major Biofuel Annex D – Biofuels Production Potential for Caribbean Countries 4 ACKNOWLEDGEMENTS 5 ABBREVIATIONS AND ACRONYMS ACP ADB AIDS/HIV ALP ARTI ASEAN AVF Bbls bcm BECOL BIG-GT BIG-GTCC BIG-STIG BIG-ISTIG BOD BoE BOI IPP BOO BOLT BPOA BTU CABA CARDI CAREC CARICOM CARIFORUM CARILEC CBI CCS CDB CDM CECADI CEHI CEST CFE CHG CHP CI CIDA CIG CITMA CME CMO CNO CO2 CO4 COD COTED CREDP CRNM CSME CWA DFID African, Caribbean & Pacific Asian Development Bank Acquired Immunodeficiency Syndrome/ Human Immunodeficiency Virus Alternative Livelihoods Project Appropriate Rural Technology Institute Association of Southeast Asian Nations Barrels Billion cubic meters Belize Electric Company Limited Biomass Integrated Gasifier - Gas Turbine Biomass Integrated Gasifier - Gas Turbine Combined Cycle Biomass Integrated Gasifier - Steam Injected Gas Turbine Biomass Integrated Gasifier - Intercooled Steam Injected Gas Turbine Biological Oxygen Demand Barrels of Oil Equivalent Build Own Operate Build Own Lease Transfer Barbados Program of Action British Thermal Units Caribbean Agribusiness Association Caribbean Agricultural Research and Development Institute Central American Renewable Energy Cleaner Production Facility Caribbean Community The Caribbean Forum of the African, Caribbean and Pacific (ACP) States Caribbean Electric Utility Services Corporation Caribbean Basin Initiative CARICOM Secretariat Caribbean Development Bank Clean Development Mechanism Centro de Capacitación a Distancia Caribbean Environmental Health Institute Condensing-Extraction Steam Turbogenerator Comisión Federal de Electricidad CARICOM Heads of Government Combined Heat and Power Compression ignition Coconut Industry Development Authority Coal Integrated Gasifiers Ministry of Science, Technology and Environment (Cuba) Coconut Methyl Ester Common Organization of the Market Coconut Oil Carbon Dioxide Methane Chemical Oxygen Demand Council for Trade and Economic Development Caribbean Renewable Energy Development Program Caribbean Regional Negotiating Machinery Caribbean Single Market and Economy Caribbean Week of Agriculture UK Department for International Development 6 DME d/na DIY E5 E10 E25 E85 EBA EC ECLAC EDF EGS EGSB EIA EJ EPA EPA EPACT EPCC ESCOS EU EUR FAO FAOSTAT FEA FFA FFV FOB FSJ FTAA Gtons G2G GCNA GDP GHG GJ/ha GJ/ton GWh Ha HFO HOID HRSG IABA IC IDB IEA IICA IMF IMTF IPPC KOH Kwh LDCs LPG 3 M Direct Micro Expelling Data not available Do-it-yourself 5 Per cent Ethanol Blend 10 Per cent Ethanol Blend Minimum 25 per cent Ethanol Blend 86 Per cent Anhydrous Ethanol and 15 per cent Gasoline Everything But Arms European Commission United Nations Economic Commission for Latin America and the Caribbean European Development Fund Environmental Goods And Services Expanded Granular Sludge Bed Energy Information Administration (US) Exajoules Economic Partnership Agreement Environmental Protection Agency Environmental Protection Act Ethanol Program Consultative Committee Energy Service Companies European Union Euros Food and Agriculture Organization Food and Agriculture Organization Database Fiji Electricity Authority Free Fatty Acid Flex-Fuel Vehicle Free on Board Fiji Sugar Corporation Free Trade Areas of the Americas Giga tons Government-to-Government Grenada Cooperative Nutmeg Association Gross Domestic Product Greenhouse Gas Gigajoules per hectare Gigajoules per tons Gigawatts per hour Hectares Heavy Fuel Oil Hot Oil Immersion Drying Heat Recovery Steam Generator Inter-American Board of Agriculture Internal Combustion Engines Inter-American Development Bank International Energy Agency Inter-American Institute for Cooperation on Agriculture International Monetary Fund Inter-Ministerial Task Force Intergovernmental Panel on Climate Change Potassium hydroxide Kilowatts per hour Least Developed Countries Liquid Petroleum Gas Cubic Meters 7 MACC MDGs MFI Mha MIF MJ/kg ML MRET MSW MTBE MW NaOh NCIPP NGO 3 Nm NRI OAS OECD OECS OEM OLADE OPEC PAHO PAHs PCA PCA-DA PJ/year PPA PPO PRODAR PV RECs RFS RFS RPM Rs SI SIDALC SIDS SIDSNET SMEs SO2 SRC STM SVO TTF TWG UASB UK UN UNDESA UNDP UNEP UNESCO UNFCCC Mainstreaming Adaptation to Climate Change Millennium Development Goals Micro-Finance Institutions Million hectares Multilateral Investment Fund Megajoules per kilogram Million liters Mandatory Renewable Energy Target Municipal Solid Waste Methyl Tertiary-Butyl Ether Megawatt Sodium hydroxide Nationwide Coconut Industry Promotions Program Non-Governmental Organization Cubic Nanometers Natural Resources Institute Organization of American States Organization for Economic Co-operation and Development Organization of Eastern Caribbean States Original Equipment Manufacturer Latin American Organization Organization of the Petroleum Exporting Countries Pan-American Health Organization Poly Acrylic Hydrocarbons Philippine Coconut Authority (Philippines) Petajoules per year Power Purchase Agreements Pure Plant Oil Rural Agro-Industry Development Program for Latin America and the Caribbean Photovoltaic Renewable Energy Certificates Renewable Fuel Standard Rural Financial Services Revolutions per Minute Indian Rupee (currency) Spark ignition Engine Sistema de Informacion y Documentacion Agropecuario de las AMericas Small Island Developing States Small Island Developing States Network Small and Medium Enterprises sulphur dioxide Scientific Research Council Sugar Technology Mission (Indian) Straight Vegetable Oil Energy and Environment Thematic Trust Fund Technical Working Group Up-flow Anaerobic Sludge Blanket United Kingdom United Nations United Nations Department of Economic and Social Affairs United Nations Development Programme United Nations Environment Programme United Nations Educational, Scientific and Cultural Organization United Nations Framework Convention on Climate Change 8 UNCCD UNCCBD US VAT VPN WEO World Bank WTO United Nations Convention on Combating Desertification United Nations Convention for the Conservation of Biological Diversity United States of America Value Added Tax Virtual Private Network World Energy Outlook International Bank for Reconstruction and Development World Trade Organization 9 TABLES & FIGURES List of Tables Table 2.2.1: Table 2.2.2: Table 2.4.1: Table 2.4.2: Table 2.4.3: Table 2.4.4: Table 2.4.5: Table 3.1.2: Table 3.2.1: Table 3.3.1: Table 3.5.1: Table 4.0.1: Table 4.1.1: Table 4.2.1: Table 4.2.2: Table 4.2.3: Table 4.2.4: Table 4.2.5: Table 4.2.6: Table 4.3.1: Table 4.3.2: Table 4.3.4: Table 4.5.1: Table 5.2.1: Table 5.2.2: Table 5.2.3: Table 5.2.4: Table 5.2.5: Table 5.2.6: Table 5.2.7: Table 5.2.8: Table 5.4.4: Table 6.2.1: Land Use and Agriculture in the Caribbean: Total area, arable land and land under permanent crops Crop Production in the Caribbean Liquid Petroleum Products Imports (000’s Bbls) Electricity Prices For Select Caribbean Countries: Household and Industry Quantities of Fuels for transportation 1985 thru 2004 Selected Indicators of the Electricity Sector in Select Caribbean Countries (2003) Proven Reserves and Production of Oil and Natural Gas in the Caribbean Value of 2004 sugarcane crop as a mix of sugar, ethanol and electricity Land Resources available for production of Feedstock (000’s hectares) (select Caribbean countries) Biofuels: Current Costs and 2020 Projections (US cents/liter) Potential Biofuels Feedstock Substitutes for Petroleum Fuels Potential of Caribbean Countries as Biofuels Producers and Crop(s) Regional Fuel Imports 2000 - 2004 (000’ bbl) (US$ 000’) Regional Gasoline Consumption (000’s Barrels) Regional Diesel Consumption (000’s Barrels) Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth (million barrels) Electricity from the Sugarcane Sector Projected Production of plant oil from Jatropha Carcus Value of Oil seed as substitute for Diesel Import based on 2004 Quantity Estimated Cost of Ethanol Plants and operating costs Biodiesel processing plant costs Cost details of a 70,000 tons/yr Biodiesel Plant Greenhouse gas mitigation by ethanol blends Sugarcane yields, production and area cultivated (2005) Sugarcane Production -- Five-Year Average and Percent Change Quantity of Ethanol and Area producing Feedstock to substitute for Gasoline and Diesel in 2020 Potential for electricity exports from bagasse based cogeneration The Electricity Sector in Caribbean Countries (2003) Potential of Electricity Generation from sugarcane and energy cane Average Annual Wood Production and Derived Wood Products Estimated Maximum Potential Power Generation from Sugar Cane Residues Total Population, Agricultural Population and Rural Population Estimated Budget List of Figures Figure 2.2.1: Figure 2.2.2: Figure 2.2.3: Figure 2.2.4: Figure 2.4.1: Figure 2.4.2: Figure 3.1.1: Figure 3.2.1: Dependence on Agricultural Export Earnings from a Single Commodity – 1997/99 Recent Trends in Sugar World Prices – 1961-2003 Agricultural Commodity Prices – 1961-2002 Average Annual Rate of Growth of Total Caribbean Agricultural Production (1970-2002) Percentage of export to pay for Fuel Import Mean Growth Rate of Installed Capacity and Net Generation (1980-2002) Sugar Prices versus Oil Prices: 1960-2005 Energy Input output ratio for Different Feedstock 10 EXECUTIVE SUMMARY 1. The Energy for Sustainable Development Challenge in the Context of Sustainable Agricultural Development, Food Security and Prosperity in Rural Communities The Caribbean region faces huge challenges arising from modern globalization, declining competitiveness, trade liberalization and eroding preferences, the rising cost of imported fuel, the revolution in information technology, and, very high vulnerability to natural disasters. Additionally, very high debt has placed 7 Caribbean countries amongst the 10 most indebted countries in the 1 world, and 14 among the top 30 . The region is also heavily dependent on fossil fuel combustion, with petroleum products accounting for an estimated 93 per cent of commercial energy consumption. The islands of the Caribbean are predominantly net energy importers, with the exception of Trinidad and Tobago. Agriculture and natural resource extraction activities continue to constitute the basis of Caribbean economies, though the tourism and service sectors are growing. Meeting energy demand in 2004 required the importation of more than 163 million barrels of petroleum fuels raising concerns that continued high global oil prices with adversely affect efforts at economic expansion. The consumption of fuels to meet the region’s energy needs in 2004 cost in excess of US$6.5 billion. This represents the largest expenditure on imports by the region. In response, some countries have been pursuing ways to better integrate their energy sector, with the sugar industry in an effort to capitalize on an outstanding opportunity for development of versatile indigenous renewable energy resources. Despite ongoing difficulties the sugar industry continues to be the largest and most significant component in the Caribbean region’s agricultural sector. Sugarcane has been cultivated in the Caribbean for over three centuries, mainly for its commercial value as a sweetener. However, the experience from other countries indicates that sugarcane must now be viewed as a bioenergy resource that might be as valuable as sugar. The Caribbean region today derives less than 10 per cent of their Gross Domestic Product (GDP) from the agriculture sector but similar to most Small Island Developing States (SIDS), that sector accounts for approximately 31 per cent of employment. Agriculture GDP in fiscal 2005 fell slightly to US$803 million (from US$807.7 the previous year). Although the agricultural sector is one of the largest employers of labor and generator of foreign exchange from the exports of commodities to the United States (US) and the European Union (EU) under special agreements, the highest level of poverty is among workers in the agricultural sector. Dominated by traditional agricultural commodities such as sugar, coffee and bananas sold to historical markets, which are based on the region’s colonial history, the agriculture sector is now in dire economic conditions in just about every country. It is worthwhile noting that the terms of trade for the region’s historical commodities have changed significantly. For example, compared to the early 1970s, when the region could sell a ton of sugar for approximately US$400, and purchase approximately 100 barrels of oil, today, 10 barrels of oil for one ton of sugar is not unexpected. While these terms of trade are unfavorable, they are consistent with the historical trends and show the difficulty of governments to develop effective responses. As agriculture declined, so too did the situation in rural areas. 1 World Bank Report, A Time To Choose: Caribbean Development In The 21st Century 11 Table 1: Total Population, Agricultural Population and Rural Population (Select Caribbean Countries) Country Total Population 2 (millions) Agricultural Rural Population 4 Population Relative to Relative to Total (%) 3 Total (%) Antigua and Barbuda 0.1 24 Barbados 0.3 4 48 Belize 0.3 30.3 52 Cuba 11.2 13.5 25 Dominican Republic 8.6 15.4 34 Guyana 0.7 16.9 62 Haiti 2.9 dna 63 Jamaica 2.6 20 43 Saint Kitts & Nevis 62 21.1 66 St. Lucia St. Vincent and The Grenadines 0.2 22.4 70 0.1 23.1 42 Suriname 0.4 19 24 Trinidad & Tobago 1.3 8.3 24 In order to continue to ensure that the Inter-American Institute for Corporation on Agriculture (IICA) plays a strategic role in assisting the Member States in their search for progress and prosperity through modernization of the agricultural and rural sectors, IICA will, among other activities, promote the incorporation of new technologies to support and improve the profitability of energy production in the agricultural sector. IICA recognizes that increasing energy prices poses a threat to rural development by reducing access to energy services that are a prerequisite for improving household income. Secondly, it takes increasing amounts of capital out of rural areas. The prevailing high prices of petroleum products in the world will result in increased interest in the production of agro-energy from agricultural products including sugar cane, fast growing trees, and oil seeds. Agro-energy, based on the global experience creates new job opportunities and has a positive impact on the environment In pursuant of the development of Agro-energy the IABA, at its Thirteenth Regular Meeting, held in Guayaquil, Ecuador, on August 30 - 31, 2005, agreed to the development of an hemispheric Programme on Agro-energy, as set out in RESOLUTION No. 410, which mandated the: • Establishment of a platform for hemispheric cooperation at IICA to Promote Bioenergy • Convene a meeting to discuss the importance of agro-energy and bio-fuels and their potentially favorable impact on agricultural development in and the economies of the Member States; • Task force comprising experts from the Member States appointed by the Ministers of Agriculture, IICA personnel and strategic partners, and task them with drawing up a hemispheric program on bio-energy and bio-fuels, • A proposal to the Executive Committee, at its Twenty-sixth Regular Meeting, on the resources required to support activities to be carried out under the aforementioned Program. 2 Human Development Report 2005 (data for 2003) Food and Agriculture Organization of the United Nations (FAO), 2004. FAOSTAT on-line statistical service. Rome: FAO. Electronic Database available at: http://apps.fao.org. 4 FAO, Food and Agriculture Indicators 2003– Prepared by ESSA, October 2005. http://www.fao.org/es/ESS/compendium_2005/pdf/ESS 3 12 In responding to the mandate given by the IABA, IICA undertook an evaluation of agro-energy as a viable option for renewable energy, and established a clear direction for the future with the formulation of a strategic plan for the development of an agro-energy program for the Caribbean region. This Strategy Document, in addition to addressing the technical, economic and social aspects of agro-energy, with recommendations for the development of liquid and solid biofuels industries, also helps to promote and sustain IICA’s image as an innovator and promoter of new thought, and the leading Institute for agriculture and rural development in the hemisphere. 2. Objectives of the Strategy The rationale for advocating greater investment in agro-energy is that this approach builds the economic resilience of countries during a period where the international energy supply outlook forecasts continued high and rising cost of petroleum fuels in the future. In addition, is represents a potentially sustainable source of employment for workers with limited skills. The chief objective of the Strategy Document is to guide IICA in its efforts to help the Caribbean establish an agroenergy program toward the development of biofuels to meet national energy needs, whilst at the same time helping to modernize and diversify agriculture and rural sectors in the region, in order to increase competitiveness. The Strategy Document, based on the technical, social and economic aspects of agro-energy in the hemisphere and beyond, for the development of an agro-energy industry in the Caribbean, falls within one of the six thematic areas in IICA’s Technical Agenda for Cooperation in the Caribbean, aimed at helping to reposition agriculture and rural life by developing sustainable industries and viable rural enterprises. The strategy targets countries of the Caribbean region that are members of the Small Island Developing States (SIDS), and are considered by the United Nations Committee for Sustainable Development as being very vulnerable and includes: Antigua and Barbuda, Bahamas, Barbados, Cuba, Dominican Republic, Dominica, Grenada, Guyana, Haiti, Jamaica, St. Lucia, St. Kitts and Nevis, St. Vincent and the Grenadines, Suriname, and Trinidad and Tobago {with the exception of Cuba and the Dominican Republic}, which constitute the Caribbean Community (CARICOM). The Strategy Document provides a living document for action over the next three to six years, to ensure progress in fulfilling IICA’s mission, and fits within CARICOM’s initiatives to formulate a comprehensive policy on agriculture within the framework of the “Jagdeo Initiative” for the strategic re-positioning of the region’s vital agriculture sector - an Initiative for giving important effect to the Regional Transformation Programme for Agriculture which was approved by Caribbean Heads of Government at their Sixteenth Inter-Sessional Meeting in Suriname, in 2005. The agro-energy strategy focuses on the identification and consolidation of a set of complementary activities that take advantage of ICCA’s current capacity and its experience in agriculture and rural development, while taking its limitations into consideration. The strategy includes a number of programs to support the development of biofuels industries across the region, particularly the sugarcane producing countries. Core strategies identified that would lead to the establishment of a successful and sustainable regional agro-energy program include: 1. IICA becoming the leading strategic Institution on Agro-energy in the Caribbean. 2. Promote Agro-energy in the Caribbean as an economically viable source of energy by introducing Liquid and Solid Biofuels Industries in sugarcane growing countries to produce liquid fuels and heat and/or power through combustion. 3. Build the sustainability of IICA to support agro-energy entrepreneurial activities of the economically disadvantaged that lead to sustainable livelihoods and a healthy environment. 4. Build IICA’s organizational capacity to accomplish its mission – the role of IICA. The Strategy Document includes a program aimed at positioning ICCA to help strengthen linkages between the agriculture and energy sectors in order to increase opportunities for energy 13 services in the Caribbean. IICA will assist countries in drafting integrated agro-energy policies to provide a framework for meeting growing energy needs in an economically, socially and environmentally sustainable manner. This would lead to identification of capacity needed for planning and implementation of Agro-energy/Biofuels policy. IICA would also implement a program to facilitate dialogue with the sugar industry leadership and electric utility representatives about the potential of Agro-energy, as well as other stakeholders and civil society in order to provide scientifically sound and politically unbiased analyses and conclusions needed for strategic decisions related to research or policy issues. Another program would be to provide countries with comprehensive information to assist with the development and deployment of biofuels industries by providing information on the development of emerging technologies, industry best practices and business opportunities in the agro-energy industry. Development of small and medium size liquid and solid biofuels enterprises provides an excellent opportunity for generating employment and revitalizing rural economies, as well as improving diffusion of technologies. The development of small- and medium-scale size liquid and solid biofuels enterprises would involve the provision of training to existing and prospective entrepreneurs in starting and managing business activities relating to biomass-based energy conversion, supply and maintenance services; providing training to other end-users in various uses of biomass energy; interfacing with research and development institutions engaged in biomass technology development, to provide ready access to relevant technological information, and; interfacing between local governing bodies/representatives, suppliers of biomass-based technologies, local financing institutions, entrepreneurs, and other end-users. A program to educate consumers about the benefits of Agro-energy/Biofuels industries is intended to help them make wise energy choices and to contribute to the effort as a whole. The public education and awareness program proposed would educate key public officials and the general public about biofuels and would also build regional and national coalitions that would form the nuclei of support groups that would promote and eventually lead to biofuels production and use nationally. Additionally, staging of a bi-annual regional conference would provide the mechanism for the exchange new ideas, analyze strategies, and allow agriculture, environment and energy professionals and other stakeholders within the Caribbean region to meet with each other. To achieve successful implementation of Agro-energy programmes at the national and local levels will require IICA to ensure that it is proactive, and that it increases its capacity in agroenergy management by training its professionals located in the Institute’s member states. Given the limited institutional capacity that exists in the energy sector in the majority of the countries across the region, development of Agro-energy industries will require the provision of systematic long-term technical assistance. This support function is critical and one that IICA, as discussed earlier based on its institutional character is uniquely positioned to play. For IICA to play this supportive role it will need to undertake institutional strengthening, adding professional skills in energy planning and policy and strengthening information support capacity that allows IICA to effectively support Member states program. 3. Methodology The methodology to achieve the above outputs included: (a) laying out a clear framework for development of an Agro-energy program for the Caribbean Region; (b) discussions and consultations with experienced professional in Brazil, Cuba, India and US; (c) review of country experiences (Brazil, India, Philippines, Pacific Island Countries, Australia, United States, Cuba and Denmark), and; (d) desk review of national and international reports, particularly in sustainable development, energy, environment, and agriculture. The first phase in developing the strategy consisted of an assessment of the technical, social and economic aspects of Agro-energy/Biofuels. The assessment was based on the following information: 14 1. Country experiences – developed and developing - on lessons learned in developing and implementing biofuels programs. 2. Analysis of “Petroleum Energy Statistics in the Caribbean (16 Caribbean countries) PETSTATS CD-ROM Series No.1, Caribbean Energy Information System 2004”; 3. Assessment of Caribbean countries Agro-energy/Biofuels production potential. 4. Assessment of the needs and priorities of the countries for meeting energy for sustainable development objectives. 5. Interviews and other consultations to complete the information generated from the desk reviews and country studies. The output of this initial phase was the production of a Technical Report titled, “Technical, Social and Economic Aspects of Agro-Energy.” In phase two, the Technical Report provided the basis for developing the Strategy Document and action plans and programs to address Agro-energy/Biofuels industries development needs of the countries. The Strategy Document, “Strategy for the Development of an Agro-Energy Program for the Caribbean Region” contains background on the IICA Agro-energy program, how it fits within the institution’s established programs and how it would enable the Institute to become the leading strategic Institution on Agro-energy in the region. The document lays out the background to the IICA initiative and the rationale that: • Helps explain why agro-energy is considered to be a sustainable option to help address rural development and energy security; • Provides information on the current status of Agro-energy development in the region and beyond, to provide a proven basis for consideration by stakeholders in the countries that are interested in exploring the potential. • Identifies and analyzes challenges and opportunities for Agro-energy development in the region especially those countries that have bananas and sugar as their major agricultural commodities or countries with adequate land space, and; • Recommends the proposed approach to the development of agro-energy industries in the Caribbean region. 4. Caribbean Agriculture and Potential of Agro-energy/Biofuels Industries Agriculture, in general, and sugar in particular, is important in the economies in the region. Based on the proportion of the population in agriculture, Haiti is the most agrarian with 62 per cent. The least agrarian populations are found in Barbados (4 per cent) and Trinidad and Tobago (9 per cent). Countries with intermediate agricultural populations are Cuba (16 per cent), Dominican Republic (17 per cent), Jamaica (20 per cent) and St. Kitts and Nevis (24 per cent). The contribution of the agricultural sector to GDP is largest in Haiti (29 per cent), the Dominican Republic (11 per cent), roughly 6 per cent (in Barbados, Cuba, and Jamaica), and only 1 per cent 5 in Trinidad and Tobago . Agricultural commodity prices generally remain close to historically depressed levels – and their longer-term decline relative to the prices of manufactured goods continues. Caribbean countries say they will lose US$100 million dollars annually, as a result of the EU’s decision to go ahead with cuts in the price of sugar exported to Europe by African, Caribbean and Pacific (ACP) states. Under proposals for the new sugar regime, the EU is proposing a 37 per cent price reduction for sugar exports from CARICOM and other countries of the ACP group, over a three-year period commencing in 2006. This assumes even greater importance because the EU sugar reforms will jeopardize 68,300 jobs in six main sugar producing countries in the Caribbean: Jamaica, Trinidad 6 & Tobago, Guyana, Belize, Barbados and St. Kitts & Nevis. LMC International predicts that in a 5 IICA The Impact of the Reform of the EU Sugar Regime on ACP Sugar Industries. Final Report. LMC International January 2006. 6 15 worst-case scenario the sugar industry will collapse in all but one of these six countries. This represents a major survival challenge for many rural communities through the region In relation to energy services, increasing oil prices are having a dramatic effect on Caribbean economies. In September 2005, crude oil prices broke above $70 a barrel, approaching levels not seen in real terms since 1980, the year after the Iranian revolution. At the end of January 7 2006, the price per barrel of oil was $67.92 . In April 2006, crude oil traded in the UK, hit a record high of $74.22 a barrel which it set a new price peak, and in the US, oil prices leapt above $72 a barrel also settling at a record high. According to the U.S. Energy Information Administration (EIA), world crude oil prices are expected to stay high through 2007 because of strong petroleum demand, limited surplus oil production and refining capacity and concerns about supply 8 disruptions due to geopolitical risks in countries like Iran . The region’s consumption of petroleum fuel has increased from slightly over 116 million barrels in 1985, costing the region US$530 million, to over 160 million barrels in 2004, costing more than twelve times the 1985 costs (more than US$6.5 billion). The increase in consumption is driven by the expansion in population and economic growth. Clearly, a key goal of any sustainable development strategy has to be reduction of the present high cost of energy services, relative to the value of Caribbean exports of goods and services so that the countries can compete in the global economy. Based on successes in other developing countries, where energy cost are much lower than in the Caribbean, the potential for meaningful production of electricity from biofuels points to the possibility of viable biofuels industries across the entire region. One of the most promising ways to add value to sugarcane is to produce energy either as the principal or co-product in the processing system. This approach is currently viewed as attractive because of high energy prices, but the global experience shows that in many countries this approach was viable even without recent increases in energy prices because of the combined economic, social and environmental benefits. Sugarcane produces very large volumes of biomass (60-80 tons per hectare) and that biomass can be used as a clean burning fuel. Biomass provides an efficient and cost-effective way to collect and store solar energy in a solid form. It can be burned to release the stored energy as heat, or it can be thermally, chemically or biochemically processed to convert it into liquid and gaseous fuels, or into other solid fuels. Bagasse the fibrous residue remaining after juice has been extracted from the sugarcane stalk has been used to power the sugar factories for decades, but it can also be used to produce large quantities of electricity to meet a portion of the national demand. This is being done in some countries (such as India and Mauritius), but not extensively in the Caribbean sugar-producing countries (Belize and Guyana are reported to be considering such activities and Cuba has been doing research). Biofuels can help provide long-term term energy security through the use of locally produced feedstock at relatively constant cost that is in many cases is already cheaper than the fossil fuels they would substitute for. Moreover, because biofuels are locally produced by indigenous agroindustries, most of the money spent is retained within the national economy instead of going to foreign multi-national oil companies. Import substitution will have direct and indirect effects on GDP and the trade balance. The risks arising out of fluctuating crude oil prices adversely affecting the costs of production and transport of goods in the country can be minimized if indigenous agro-energy resources are used. 7 Energy Economics Newsletter, Crude Oil Futures Prices, NYMEX, January 31, 2006, http://www.wtrg.com/daily/crudeoilprice.html 8 “High global oil prices seen through 2007,” Reuters, http://msnbc.msn.com/id/12613507/ 16 Figure 1: Sugar Prices versus Oil Prices: 1960-2005 9 Several studies by international institutions indicate that bioenergy will play a much larger role in st energy supplies during the 21 century. The contribution from biomass in the long-term given in 10 these studies vary from 100 to 300 exajoules (EJ) per year towards the total world energy consumption, which is projected to rise to nearly 500 EJ per year in 2025, and 700 EJ per year by 11 2100. Interest in biomass is intensified by the fact that bioenergy is essentially carbon-neutral and, unlike fossil fuels, it does not add to global warming. This is because the carbon dioxide released while burning biomass is equivalent to that absorbed from the atmosphere when it grows. Under the LESS constructions (Low CO2 Emitting Energy Supply Systems), the InterGovernment Panel on Climate Change (IPCC) explored five possible energy supply scenarios to limit cumulative carbon dioxide emissions from 1990 to 2100, to 500 Gtons carbon. Biomass forms an important part of all five scenarios. In the most biomass intensive scenario, biomass supplies contribute 180 EJ/yr in 2050, which is nearly three times its present contribution and will form one-third of the total global energy. Two-thirds of this biomass will come from energy plantations and the other one-third will come from agricultural and agro-industrial residues. In this scenario, the developing countries will get half their energy supply from biomass. Advanced co-generation technologies like the “Biomass Integrated Gasifier - Gas Turbine Combined Cycle” plants (BIG-GT CC) will make it possible to more than double the electricity output from combustible biomass residues at a lower unit capital cost. In a United Nations Development Program (UNDP) study on “Modernized Biomass Energy for Sustainable Development,” Kartha and Larson (2000) estimate that residues from sugarcane (bagasse, leaves and tops) have the potential to generate more than half the electricity consumption in the Caribbean by 2025. Based on the historical relationship between sugar and oil prices which is 9 UNCTAD Secretariat One Exajoule is equivalent to the energy content of 177,000 barrels of crude oil 11 (Johansson, 1993; Greenpeace, 1993; Shell, 1994; WEC, 1994; IPCC, 1996. 10 17 shown in Figure 1 above, the sugar industry transformed into an energy industry would have a much brighter economic future, exerting positive influence on the economy. Analysis of the 16 countries 2004 sugar production figures reveal that if the entire sugarcane crop were converted to ethanol, the quantity of ethanol produced would be around 3,000 million liters, which can substitute around 2,300 million liters of gasoline. The quantity of gasoline imported in 2004, was about 4,000 million liters, and the quantity of diesel 5,400 million liters. In addition to sugarcane and coconut crops which are expected to be principal sources of raw material for biofuels, given that these crops are already widely grown across the region, and have successfully been used, there are other potential crops that could be grown for the production of biofuels; these crops are listed in Table 3.1.1. In addition to these crops, there is also a range of agricultural residue that is suited to the production of Agro-energy. Based on the analysis of fuel imports and use, the Caribbean has potentially viable biofuels industries in a number of countries, although with a different mix of products based on land resource endowment and national policy. The principal physical determinant of the potential of biofuels in any country is availably of land resources, labor force, and climatic conditions. The principal economic determinant of feasibility is the technological package (from production to processing), and the principal determinant of economic viability is government’s policy. The potential Agro-energy industries that can be developed within the region were identified based on the existing markets for petroleum products, which can be effectively and viably substituted with biofuels. The identification of potential Agro-energy industries also includes the assessment of the raw material potentially available; the cost and reliability of the technologies that convert the biomass feedstock into intermediate form or final use form, and how these technologies impact the viability of biofuels production and use; and the institutional capacity at the national level. Further the potential industries identified for the Caribbean draws heavily on the success and lessons from the: • Brazilian ethanol/sugar program started in the early 1980s, and which is the largest in the world; however, the US program is increasing rapidly and could equal or surpass Brazil in the next couple of years. • Mauritius sugar industry co-production of electricity for export to the national grid. • Substitution of plant oils in compression ignition vehicles in a number of the Pacific Islands, including Vanuatu, Samoa, Cook Islands, and the Marshall Islands. • Production of solid biofuels from fast growing tree plantations in the Philippines and India. • Swedish experience with public transportation using ethanol in compression ignition engines and the development of ethanol turbines for power generation The potential Agro-energy industries for the Caribbean are in two areas: liquid fuels for transportation and, solid fuels for electricity generation. The availability of sugarcane and the potential to produce even greater amount of biomass and the significantly amount of electricity that could be generated is shown in Table 2 and provides the basis for the solid fuels. 18 Table 2: Potential of Electricity Generation from sugarcane and energy cane Installed Power Capacity 12 MW Quantity of Power Generation in 2004 GWh Electricity generation from Biofuels Potential (sugarcane) * GWh Electricity generation from Biofuels Potential (energy cane) ** GWh Bahamas 325 149 11 22 Barbados 210 831 72 144 75 323 230 460 3,957 15,909 4,800 9,600 22 67 1 2 3,290 13,489 1,109 2,219 Grenada 39 126 1 3 Guyana 129 dna 52 600 1,200 512 216 432 767 2,974 420 840 35 14 39 77 40 107 4 7 444 178 24 48 Trinidad & Tobago 1,417 6,321 116 232 TOTAL 10,891 41,343 7,643 15,286 Island State Belize Cuba Dominica Dominican Republic Haiti Jamaica Saint Kitts & Nevis St. Vincent and the Grenadines Suriname Liquid Biofuels industries will consist of ethanol for replacement of gasoline in spark ignition engines and diesel in compression ignition engines, and biodiesel to supplement or replace diesel fuels in transportation and electricity generation. The sugarcane growing countries have the best potential to establish viable industries within the next three to five years. Preliminary assessment shows that an even greater number of countries can produce biodiesel and biogas. The three major goals of the Liquid Biofuels Industries Program are: 1. Ethanol Production to Achieve 10% Blend in Gasoline (550 Million Liters or 3.4 Million Barrels) by 2010. 2. Ethanol production to achieve 25 per cent blend in gasoline (1,500 million liters or 8.5 million barrels by 2015. 3. Production of 30 per cent of regional transportation fuels (7,000 million liters or 43.5 million barrels) by 2020. 12 * Based on the 2004 crop yield and 100kwh/ton of cane milled ** Based on the use of energy cane rather than sugarcane on the same area of land. 19 Solid Biofuels industries most attractive market is for combined heat and power applications such as industrial zones, institutions like hospitals and hotels, as well as in the production of sugar and ethanol. Some countries, due to limited sugarcane production, may have to get supplemental biofuels to have viable heat and power generation industries. The three major goals of the Solid Biofuels Industries Program are: 1. Development of 50 per cent of the viable electricity potential from sugarcane by 2012. 2. Development of small- and medium-size biofuels enterprises by 2008 3. Development of 100 per cent of the viable electricity potential from sugarcane by 2020. Potential Agro-energy industries include: 1. Ethanol production from sugarcane for gasoline substitution – for use in two types of engines: Spark ignition (SI) engines that generally use gasoline/petrol as fuel - these engines are used in automobiles, small boats, aircraft and small electricity generating sets, and; Compression ignition (CI) engines that generally use diesel as fuel - these engines are used in medium- and heavy-duty trucks and buses, boats and ships, and diesel power plants; in the case of fuels for compression combustion engines, the use of ethanol in diesel engines used for public transportation. 2. Production of plant oils/biodiesel for substitution of diesel oil in compression ignition engines. 3. Electricity from different cogeneration technologies in sugar and sugar-ethanol plants for export to national grid or for private use -- based on the use of advanced cogeneration technology like the Condensing Extraction Steam Turbine (CEST) or the Biomass Integrated Gasifier-Gas Turbine Combined Cycle (BIG-GTCC). Plasma Gasification which would allow the use of waste derived fuel to supplement baggase and trash 4. Small- and Medium-Scale Liquid Biofuels Enterprises – the liquid fuels produced would displace the use of petroleum liquid fuels for the production of heat, and/or the generation of electricity in small and medium businesses and institutions. This industry would provide alternate fuel and technology to help energy users replace diesel fuel in small package boilers to provide steam, and as a drying medium in kiln drying, generating off grid electricity for cooling and refrigeration, or metal fabrication. Institutions such as hospitals and schools and penal facilities use energy for a range of purposes including laundry, cooking, operation of equipment and appliances. They can obtain biodiesel from energy entrepreneurs producing it from various oil seeds (coconuts, castor, jatropha,), or from waste edible oils. The use of anaerobic fermentation for the production of low calorie but easily upgradeable biogas is also feasible. 5. Small- and Medium-Scale Solid Biofuels Enterprises – a variation on the liquid fuels enterprises in which solid biomass in the form of wood, bagasse, other agricultural residues would be the feedstock. The small and medium scale industries would be convert these feedstock into either producer gas or biogas, which in addition to being a substitute for diesel fuel or heavy fuel oil, would also substitute for LPG and kerosene in food preparation, and for electricity in providing lighting and operating water pumping systems. Primary candidates would be small-and medium-size enterprises (SMEs), institutions, and businesses that generate waste biomass such as furniture producers, saw mills, and coconut processors. Even though in certain circumstances biofuels may at present be more expensive than its fossil fuel alternative, it still may make very good local and national sense to promote its production and use because of its multiple socio-economic and environmental benefits. The development of an Agro-energy/Biofuels industry can go a long way towards helping to meet basic developmental needs of all segments of the population. For example there is significantly higher economic value for sugarcane as an energy feedstock than as a sweetener. This is a result of the high energy content of the cane stalk, and the availability of technology to convert the sugarcane into fuels that displaces petroleum fuels, which are increasingly costly and volatile in price. The Technical Paper, Appendix 1, presented in significant detail, the socio-economic benefits of Agroenergy/Biofuels industries based on the international experiences. These include: 20 • • • • • Improved wages for agricultural workers Sustainable employment generation Improved outlook for the agriculture sector Diversification of the national and regional economy Enhanced energy security There are three main challenges to the development of Agro-energy industry for the production of biofuels to replace imported petroleum fuel in the region. They are: the development of the institutional relationships between a number of state, private and community actors; ownership at the national and local levels; sustainable production of feedstock/raw material and its effective transportation; institutional capacity; supportive policies and legislation, and; decision making process. Despite these challenges, research from the Technical Paper shows that Agro-energy industries increases income generation opportunities at all stages of feedstock production, transportation and plant operation. Marginal and degraded lands could become more viable for sustained agricultural production through the production of feedstock that would be sold as feedstock for additional income. Other socio-economic benefits include support of traditional industries, rural economic diversification and the economic development of rural communities. In some cases, the increased use of th biofuels can revive cultural traditions that were eclipsed by the fossil fuel era of the 20 century. 13 Environmental benefits of using biofuels include : (a) Reduced soil erosion and improved conservation of biodiversity. (b) Conservation of natural resources by reducing pressure on finite resources and introduction of more sustainable agricultural systems. (c) Protection of fresh water supplies and reduced saline intrusion into ground water. (d) Increased terrestrial carbon sinks and reservoirs. (e) Reduced GHG emissions due to fossil fuel substitution. (f) Improvement in coastal ecosystem due to reduced deposition of sediments on reefs, mangroves, and seagrass beds. Biofuels therefore contributes to all the important elements of national and regional sustainable development including reduction in the production of greenhouse gases. For example, the blending of ethanol with gasoline and diesel for use in transportation, using 2004 as the baseline year, would reduce carbon dioxide emissions by 3.9 to 11.8 million tons, as the ethanol blend ratio rises from 10 per cent to 30 per cent. Some indicators of socio-economic sustainability of Agro-energy/Biofuels/Bioenergy programs are given in the Table 3 below Table 3: Selected indicators of sustainability of bioenergy programs Category Impact Basic needs Improved access to basic services Income generating Opportunities Creation or displacement of jobs, livelihoods 13 14 Quantitative indicators, based on assessment of: Families with access to energy services (cooking fuel, basic services. pumped water, electric lighting, milling, etc.), quality, reliability, accessibility, cost. Volume of industry and small-scale enterprise promoted, jobs/$ invested, jobs/ha used, salaries, seasonality, accessibility to local laborers, local recycling of revenue (through wages, local expenditure, taxes), development of markets for local farm and non-farm For more details on cost benefits refer to the Technical Paper (Appendix 1) S. Kartha, S. Larson, ED. (2000), Bioenergy Primer: Modernised Biomass Energy for Sustainable Development, United Nations Development Program, New York 14 21 Gender Impacts on labor, power, access to resources. Land use competition and land tenure Changing patterns of land ownership. Altered access to common land resources. Emerging local and macroeconomic competition with other land uses. products. Relative access to outputs of bioenergy project. Decision-making responsibility both within and outside of bioenergy project. Changes to former division of labor. Access to resources relating to bioenergy activities. Recent ownership patterns and trends (e.g., consolidation or distribution of landholdings, privatization, common enclosures, transferal of land rights/tree rights). Price effects on alternate products. Simultaneous land uses (e.g., multipurpose co-production of other outputs such as traditional biofuel, fodder, food, artisanal products, etc.). In addition to the benefits described above there are very special and unique benefits to the countries in the Caribbean region. Most of these countries are Small Island Developing States and face a number of challenges in pursuing sustainable development. The concept of sustainable development has been endorsed by the leaders of SIDS, as the guiding principle for planning their nations’ future development. Agro-energy industries producing biofuels would be very beneficial to these countries, as it would address a number of cross cutting sustainable development challenges such as: • How to diversity the economy in a way that makes it more economically and environmentally resilient; • Identifying new, secure and significant size markets for goods and service to provide employment and economic growth. • How to develop new industries based on their natural resources within the existing WTO rules, and that is resilient to the projected hazards of global climate change including tropical storms and hurricanes, floods and droughts. • Mobilizing the necessary resources for implementation. An enlightened political leadership seeking to implement sustainable development would realize that many of the obstacles to new initiatives posed by international agreements, for example, on the export of agricultural goods and services, restrictions on incentives for the development of new export industries such as textiles do not apply to agro-energy industries. First, since there are no international agreements on how nations can provide energy services or the prices at which they provide these services, governments have a lot more latitude in deciding how energy investments occur and what interests are paramount. Second, the net foreign exchange earning potential of biofuels for most countries is significant, which makes the economy more resilient with agro-energy industries than without them. Third, a number of the international environmental agreements would be addressed through the implementation of biofuels production; these would the United Nations Framework Convention on Climate Change (UNFCCC), United Nations Convention on Combating Desertification (UNCCD) and the United Nations Convention for the Conservation of Biological Diversity (UNCCBD). 22 Table 4: Potential of Selected Caribbean Countries as Biofuels Producers and Crop(s) Excellent Potential Lead Crop(s) Biofuels Market Belize Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation Sugarcane Guyana Cuba Dominican Republic Good Potential Barbados Jamaica Trinidad Tobago Suriname and Some Potential St. Kitts and Nevis St. Lucia Dominica Haiti Grenada Sugarcane Oil Seeds and Fast Growing Trees Sugarcane 2004 Imported Petroleum Products (US$000’s)– {Potential Biofuels Market} 73,185 Transportation Fuels Power Generation 169,004 Transportation Fuels Power Generation 1,449,014 Transportation Fuels Power Generation 1,712,591 Transportation Fuels Power Generation Transportation Fuels Power Generation 209,451.3 928,646.2 Transportation Fuels 1,258,352.8 Sugarcane Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation 162,381.4 Sugarcane Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Oil Seeds and Transportation Fuels Power Generation 26,668.7 Transportation Fuel --Diesel Power Generation 82,884.9 Transportation Fuel Diesel Power Generation 14,686.4 -- Transportation Fuels Power Generation Transportation 23 Fuel - -- 29,282.7 Antigua Barbuda and St. Vincent and Grenadines Limited Potential Montserrat 5. Fast Growing Trees Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Diesel Power Generation Transportation Fuel Diesel Power Generation Transportation Fuel Diesel Power Generation Fast Trees Power generation Growing -- 75,088.2 -- 23,136.8 3,154 Conclusion Biofuels can provide a long-term energy alternative to petroleum by using locally produced feedstock at relatively constant cost. Moreover, because biofuels are locally produced by indigenous agro-industries, most of the money spent is retained within the national economy instead of going to foreign multi-national oil companies. Import substitution will have direct and indirect effects on GDP and the trade balance. The risks arising out of fluctuating crude oil prices adversely affecting the costs of production and transport of goods in the country can be minimized if indigenous agro-energy resources are used. Based on the analysis of the regional energy market, the condition of the agriculture sector, countries institutional capacity, national resources endowment, proven technology, and the proven ability for viable production of feedstock and subsequent conversion and efficient distribution, the establishment of agro-energy industries to produce biofuels for use in transportation and electricity generation represents the best options. Research and analysis, as well as lessons learned from other countries with agro-energy industries, indicated that biofuels has the potential to minimize the socio-economic consequences of the current energy situation and at times reverse this situation, and in the process address a number of social and environmental issues. Funding for program implementation, with initial focus on the sugarcane producing countries, is estimated to cost approximately US$48.8 million, over the period 2007-2012. In all the sugarproducing countries, there are either projects being proposed or under implementation to derive electricity from bagasse. In addition, a number of countries are exploring the viability of producing ethanol for use as transportation fuel. In these countries, IICA’s role would be more in a capacity development and support role – providing information, facilitating exchange of experience and expertise, technology transfer, and research and development. In the other countries where there are no activities focused on the production of energy by the agricultural sector, then IICA’s role would have to also include sensitization, demonstration, and public education. A number of funding opportunities have been identified in the Strategy Document to provide support to the agro-energy program, including from the EU, UNDP, IDB, CDB, bilateral donors including Canada, China, UK, USA, Japan, France, Germany and Norway, as well as the private sector. Significant investments will be required over the next five years if the agro-energy program is to be successful. The potential for electricity exports from sugar mills would require investments estimated between US$1.3 billion and US$2.3 billion depending on the choice of technology. The level of investment required for the production of ethanol is in the range of about US$ 34 Million for a plant with capacity of 57 million liters. The level of investment required for the population to get their energy for cooking needs from agro residues is over US$1 billion dollar. Utilizing 50 per cent of the total agro residues, or producing an equivalent amount and installing around 20,000 gasifiers, serving 100 households each, an estimated 12 million people living in 2.0 million households could get piped cooking gas. The total investment required to achieve this is over a billion dollars ($1,008 millions) that works out to US$85 per person. By using only one-sixth of the total agro residues in Guyana, and one quarter in Suriname, 100 per cent of the population of 24 these two countries can get piped cooking gas. To provide 20 per cent of the population of the 16 countries with compact biogas plants, around 1.4 million biogas plants are required. Nearly seven million persons would be able to cook on biogas at a total investment of US$210 million. The total quantity of feedstocks required will be around one millions tons of agricultural waste and crop rejects and waste. . Funding for investment in the development of agro-energy is a major challenge as economic globalization and changes in donor agencies mandates require government to explore different financing mechanism. This may in some case require reforms to the existing investment environment to make attractive to local and foreign investment. However, a significant amount of finances are spent annually, to obtain energy supplies. In addition, national governments invest annually a substantial portion of its budget in agriculture and rural development. Therefore, national governments have significant amounts of financial resources to invest in developing agro-energy. Analysis of the imports of gasoline and diesel shows that in 2004, the region spent more than US$6.5 billion dollars for the importation of some 163 million barrels of petroleum fuels. Based on a projected average consumption and prices for these products increasing at the 2000 to 2004 rate, the region in 2010 is projected to spend in excess of US$14.9 billion. By 2015, the cost would have increased to US$29.9 billion. It should be pointed out that the assumed cost of crude is significantly below what is being forecasted by the International Energy Agency (IEA). The substitution of ethanol for gasoline at various levels of blends would create a significant demand across the region; this would in turn make a major contribution to the prospects for a viable agricultural sector which is critical to the region’s future development and in particular to the sugar industry. An equivalent amount of energy substituted by biofuels has a national economic value that is greater than the avoided cost of the imported fuel. Further, the transfer of the payment to the rural community instead of foreign suppliers support to socio-economic development, and additionally the payment in local currency rather than hard currency reduces the economic vulnerability of the country, and helps promote sustainable development which is supposed to be the guiding development paradigm of these countries, based on the Barbados Program of Action and the Mauritius Implementation Strategy for Development of SIDS. If the strategy is successfully implemented and the required level of investments are made, then based on analysis of 16 Caribbean countries 2004 sugarcane crop production figures, if all the sugarcane crop were converted to ethanol, the quantity of ethanol produced would be around 3,000 million liters, which can substitute around 2,300 million liters of gasoline. The quantity of gasoline imported in 2004, was about 4,000 million liters, and the quantity of diesel 5,400 million liters. The maximum ethanol production from the average cane production for the period 2003-2005 is slightly more than 2,700 million liters, which would be significantly less than the 5,500 million liters estimated need in 2010. The projected demand for transportation fuel in 2010 is estimated at 81.3 million barrels at a 5 per cent per annum growth. Production capacity is estimated at some 19.2 million barrels of ethanol, if all the sugarcane grown were used for ethanol, from an estimated 894,500 hectares of land. If the varieties of sugarcane were changed from high sucrose to high fiber, high yielding cane then ethanol production potential would be increased to 38.4 million barrels. Further, the average production during 2003-05 of coconuts in the region was 600,000 tons per annum could produce enough coconut oil to substitute 109 million liters of diesel, and enough residues (shells & husk) to substitute for 132 million liters of diesel in power generation. The foreign exchange savings from the diesel substituted by the coconut oil and residues is US$160 million at a crude oil price of US$70 per barrel and US$229 million at US$100 per barrel. The report on the technical, social and economic aspects of agro-energy, with accompanying annexes, will provide a wealth of information in helping countries to prepare project proposals for funding national agro-energy programs, inclusive of information on the technical issues in the 25 production and use of liquid biofuels, the technical aspects of agro-energy, ethanol as a major liquid biofuel, as well as specific data for 10 Caribbean countries that includes: • Agriculture and land use; • Bioenergy potential from agricultural residues; • Ethanol production potential from sugarcane; • Jatropha cultivation for diesel substitution, and; • Potential to expand biofuels production from sugarcane. • National Biofuel production potential assessment The international experiences documented shows that establishment of national agro-energy programs is very challenging, requiring a degree of inter-governmental cooperation and partnership with the private sector and supportive national policies and capacity development to achieve success. Research shows that Caribbean countries that are or were sugar producers have the potential to provide significant amounts of gasoline substitute and power for export to the grids; some countries have more potential than their domestic markets, making the trade of liquid biofuels a possible commodity for the CSME. Within recent weeks, Indonesia, an oil producing state, has moved to implement a national biofuels program to address rural poverty. Most of the social and rural development benefits of these industries are due to the increased employment and income generation opportunities provided by the production of agro-energy crops, or by products and their conversion in local industries. Higher agricultural production resulting from the production of biofuels is a labor-intensive activity in most developing countries, so it increases employment and wages in the rural population. The result is increased disposable income, communities with more money positively impacts on the rural economy. As the industry develops, there is increased usage of residues from food crops which helps improve the food security of communities. The complimentarity of the production of biomass for fuel and food crop production holds significant promise for improved efficiency and sustainability in the way land is used. However, without leadership from IICA and/or other regional institutions, this potential will be very slow in coming, if at all. To achieve the positive impact would require implementation of the four core strategies mentioned above, involving programs focusing on liquid biofuels industries that would produce liquids fuels from varying feedstocks using a range of technologies from fermentation to distillation, and; solid biofuels industries program focusing on the conversion of biomass to heat and/or power through different forms of combustion. These two biofuels programs would be complimented by other programs that would strengthen the linkages between the agriculture and energy sectors, promote agro-energy entrepreneurial activities, and strengthen IICA’s organizational capacity to accomplish its mission, making it the leading institution on agro-energy in the Hemisphere. The development of biofuels industries will represent a new endeavor for the countries. The closest experience for liquid biofuels is the production of potable alcohol (rum that is widespread across the region. The production of rum is a very profitable activity for a number of producers; indeed, the region boasts a number of world-renowned brands. However, the development of liquid biofuels industries implies a relatively steep learning curve, but starting off with valuable experience with agronomic and conversion aspects of ethanol production. In the case of biodiesel, the relevant experience comes from the production of copra and coconut oil. In the case of the production and processing of solid biofuels, the regional experience is in the forestry sector, where is sometimes limited relevant experience with charcoal production. Recommended Next Steps by IICA The potential contribution of biofuels to the region’s sustainable development goal is based on potential benefits that are very substantial as shown; however there are significant challenges. The multiplicity of the challenges lies in the characteristics of biofuel production and use. IICA would need to: 26 1. Undertake a landscaping exercise at the country level to gather baseline information on the following: • Ongoing national strategies to address the changes in the agricultural sector in response to the new European Union policy for agricultural imports from the ACP. The new policy affects in particular raw sugar and banana imports to the EU. • Land resources previously allocated to the production of export crops that could potentially be used as biofuels raw material production. • Land resources that are suffering environmental degradation as a result of current uses that have potential for biofuels raw material production. • Land resources that are currently un- or underutilized for agricultural purposes that potentially could be used for biofuels. • Water resources availability and future demand and supply options. • Approaches to waste management. • Strategies to address the increasing cost of petroleum imports and its impact on economic growth. • Electricity supply plans for meeting future demand as well as replacement of existing capacity. • Existing energy policies, pricing regime for fuels, and energy tariffs structures. • Existing agricultural and industrial and financial markets polices and incentives. • Priority environmental and social issues in the country and the sustainable development strategies. This exercise will provide valuable information from which IICA will be able to identify Agro-energy Industries that are best suited in the national context. 2. Assessment of ongoing regional initiatives in agricultural diversification, renewable energy development and energy efficiency improvements, mitigation and adaptation to climate change, and energy resources development. This exercise will help IICA map the activities and identify where there is potential for collaboration in developing biofuels industries as part of ongoing or planned initiatives. 3. Identify regional investment sources and mechanisms that are now supporting agriculture and energy projects. As discussed, investment is a major constraint of on the agricultural sector; it is therefore necessary to both document sources as well as the experience of these investors, as a perquisite to the planning of activities. Unlike agriculture there has been encouraging signs for renewable energy investment. The two most recent cases are wind farms in Jamaica, and the sugar factory co-generation project in Belize. 4. Dialogue with National and Regional Institutions working on aspects of sustainable development to determine potential synergy between those goals and biofuels production. There are now are number of regional projects being implemented with funding from the Global Environmental Facility (GEF) focused on helping the region to address barriers and or threats to sustainable development. These include an Integrated Coastal Water Quality improvement program being implemented on behalf of the GEF by Caribbean Environmental Health Institute (CEHI); the Caribbean Renewable Energy Development Program (CREDP) and the Mainstreaming Adaptation to Climate Change (MACC) both implemented by the CARICOM Secretariat. 5. Dialogue with the sugarcane and electric utility representatives about the potential of biofuels -- the six sugarcane CARICOM countries are significant. Based on current sugarcane area, a flexible mixed sugar-ethanol production system, that could be adapted to produce between 70 % sugar/30% ethanol, and 30 per cent sugar/70 per cent ethanol, could produce between about 900 and 2,100 million liters per year. If all the current sugarcane area were dedicated to ethanol, up to about 3,000 million liters of ethanol could be produced with an economic value of US$2.06 billion. The residual bagasse 27 could be used to produce up to about 7,600 GWh of electricity equivalent to 15.4 million barrels of diesel having an economic value of US$1.6 billion at a crude oil price of US$70/bbl. It would also thereby reduce the exposure of the region to the current unacceptable high levels of energy insecurity such as fuel supply and price shocks. For instance, in 2003, Barbados spent over US$130 million on the importation of petroleum products. This translates into approximately 9 per cent of its foreign exchange earnings. Similarly, in 2003, Jamaica imported 27 million barrels of oil valued at US$813 million. This was an increase in volume of 7.5 per cent and value of 27 per cent over the preceding year. In 2004, Jamaica’s oil import bill was US$950 million or 12 per cent of GDP (25 per cent of imports). 6. Engaging in the widest possible private sector dialogue with the following potential stakeholders: producers, transporters, equipment suppliers, technical service providers, financing sources ranging from commercial banks, cooperative credit union, retirement funds, building societies, to get the private sector interested. As discussed previously, this will be critical to the establishment and growth of National Biofuels Programs. 28 CHAPTER 1 BACKGROUND: ICCA & ITS MISSION IN THE 21ST CENTURY 29 1.0 ST BACKGROUND: ICCA & ITS MISSION IN THE 21 CENTURY The Inter-American Institute for Cooperation on Agriculture (IICA) is the specialized agency for agriculture of the Inter-American system, linked to the Organization of American States (OAS). Founded over 63 years ago, the current objectives of the Institute are to promote sustainable agricultural development, food security and prosperity in the rural communities of its 34 Member States in the Americas. The Institute is governed by the Inter-American Board of Agriculture (IABA), which is made up of the ministers of agriculture of the Institute’s Member States. In addition, there are 18 Permanent Observers, including several European countries, and Spain as an Associate Member. In response to the mandates of the Summit process, and following lengthy discussions and consensus building among the 34 member countries of the Institute, the Ministers of Agriculture signed the “AGRO 2003-2015 Plan of Action for Agriculture and Rural Life in the Americas,” a hemispheric strategic framework to be used in drafting and implementing national and regional strategies. The Heads of State and Government endorsed the Plan at the Special Summit held in Nuevo Leon, Mexico, in January 2004. For the 21st century, IICA has embraced a new style of technical cooperation that emphasizes operational efficiency, prudent financial management, better use of human resources, expanded international strategic partnerships and a new relationship with Member States based on participation, transparency and accountability. This integrated, results-based management framework allows IICA to help the countries implement their respective work programs under the AGRO 2003-2015 Plan of Action. As part of this effort, IICA now permanently monitors the State of Agriculture and Rural Life to provide a point of reference and input for national, regional and hemispheric strategies and actions. The efforts to create an institute that would seek to solve the region’s problems and foster mutual understanding among the leaders of agriculture got under way at the end of the first decade of the twentieth century, when the Pan-American Union – now the Organization of American States (OAS) – undertook the important task of promoting agricultural development. Whilst the Institute has achieved much in implementing given mandates from the Member States in Quebec, Bavaro, Panama, Monterrey, Guayaquil and Mar del Plata, the last 63 years brought tremendous challenges for the region, which saw the Institute having to respond in new and innovative ways, including changes in its management style and its operations. The management model which emerged during the process of leading change and institutional reform at IICA between 2002 and 2005, is a process that will be consolidated in coming years, and is documented in the October 2005 IICA publication, “10 Keys to Modernization of an International Organization, The Case of IICA, Characteristics of a Modern Institution.” Under the new model, IICA attaches special importance to information, communication and the projection of its institutional image in order to position itself as an international development agency that is recognized and respected as a strategic partner, one that is capable of making a key contribution to the development of agriculture and the rural milieu in the Americas. It was therefore agreed that in the 2002-2006 Medium-Term Plan, ICCA should consolidate its role as a major player in the promotion of the sustainable development of agriculture, food security and the prosperity of rural communities in the Americas. The specific thematic initiatives to implement the plan were classified in the following strategic areas: • Agribusiness Development • Trade Policies and Negotiations • Technology and Innovation • Agricultural Health and Food Safety • Sustainable Rural Development • Information and Communication 30 • Education and Training. Based on the modern use of strategic planning tools as a process of institutional repositioning, the Institute undertook the preparation of technical cooperation agendas at the national, regional and hemispheric levels. This process, which included directly approaching Member States, has led to a higher standard and quality of the delivery of service resulting in IICA becoming a “partner of choice” for Member States and clients. This new results-based management style adopted by IICA’s Administration to approach its Member States, and its decision to develop a proactive agenda of mutual interests reflects, in many ways, the new vision required to face the challenges of agriculture and rural life in the 21st Century. The driving force behind this new IICA model is a commitment to lead and manage a process for the creation and sharing of knowledge about agriculture and rural life in the Americas, and to consolidate in the Institute a culture of excellence that results in the provision of information, knowledge, leadership and delivery of technical cooperation that is more closely related to the needs and priorities of the Member States. In this respect, IICA is focused on becoming a more modern and business-oriented organization that is driven by the needs of the Member States, and where technical excellence, full participation, financial prudence, transparency and accountability, and working together with strategic partners are emphasized. The management model implemented reflects the vision first presented in 2002, to the Institute’s Member States in the document, “Repositioning IICA to Meet the Challenges of the 21st Century.” The reform process was based on the need for the Institute to maintain its place of technical excellence and technical leadership in the agricultural community of the Americas. The Institute took the view that organizations such as IICA must assume a higher responsibility of service to stakeholders and social responsibility to society. In order to continue to ensure that the Institute plays a strategic role in assisting the Member States in their search for progress and prosperity through modernization of the agricultural and rural sectors, IICA will, among other activities, promote the incorporation of new technologies such as biotechnology and agro-energy in the agricultural sector. IICA recognizes that increasing energy prices poses a threat to rural development by reducing access to energy services that are a prerequisite for improving household income. Secondly, it takes increasing amounts of capital out of rural areas. The prevailing high prices of petroleum products in the world will result in increased interest in the production of agro-energy from agricultural products including sugarcane, grains and oil seeds. Agro-energy use will have a positive impact on the environment and will create new job opportunities. The experience of Brazil in the production of alcohol as a 15 fuel for motor vehicles will become of increasing interest to many countries of the Hemisphere . In pursuant of the development of an agro-energy industry, the IABA, at its Thirteenth Regular Meeting, held in Guayaquil, Ecuador, on August 30 - 31, 2005, agreed to the development of an Hemispheric Program on Agro-energy, as set out in RESOLUTION No. 410, which mandated the: • Establishment of a platform for hemispheric cooperation at IICA to Promote Bioenergy; • Convene a meeting to discuss the importance of agro-energy and bio-fuels and their potentially favorable impact on agricultural development in and the economies of the Member States; • Task force comprising experts from the Member States appointed by the Ministers of Agriculture, IICA personnel and strategic partners, and task them with drawing up a hemispheric program on bio-energy and bio-fuels, • A proposal to the Executive Committee, at its Twenty-sixth Regular Meeting, on the resources required to support activities to be carried out under the aforementioned Program. 15 Address by the Director General of IICA at the Caribbean Agriculture Week, Basseterre, St. Kitts & Nevis, October 5, 2005 http://www.iica.int/DirectorGeneral/Discursos/2005/CaribbeanWeekofAgriculture.pdf 31 Agro-energy has the potential to minimize the current energy situation and at times reverse this situation, and in the process address a number of social and environmental issues. As a first step in implementing this mandate, the Institute has developed a Strategy Document, based on the technical, economic and social aspects of agro-energy in the hemisphere, for the development of an Agro-energy Industry in the Caribbean, which falls within one of the six thematic areas in IICA’s Technical Agenda for Cooperation in the Caribbean, aimed at helping to reposition agriculture and rural life by developing sustainable industries and viable rural enterprises. The countries of the Caribbean region (Antigua and Barbuda, Bahamas, Barbados, Dominica, Grenada, Guyana, Haiti, Jamaica, St. Lucia, St. Kitts and Nevis, St. Vincent and the Grenadines, Suriname, and Trinidad and Tobago {with the exception of the Dominican Republic}) constitute the Caribbean Community (CARICOM), and all are members of CARIFORUM, an entity that supervises relations with the European Union. The administrative structure is headed by the Conference of Heads of Government (CHG), with support from several sectoral ministerial committees. One of these, the Council for Trade and Economic Development (COTED), is made up of the Ministers of Agriculture and Trade. In a general sense, IICA is convinced that even though agriculture will remain important as a producer of food, it can also contribute very significantly to the economic production of non-food items along with developing much stronger linkages to other sectors of the economy, such as, energy and tourism. This broader scope of agriculture would make agriculture a much more sustainable sector that would allow it to attract financial and political capital. This is particularly so for the Caribbean, where traditional agricultural food commodities such as sugar and bananas are under severe threats. 1.1 IICA - Innovator and Promoter of New Thoughts in Agriculture and Rural Development IICA has long recognized that innovation is a major driver for economies, and that the factors that lead to innovation in agriculture are critical to policy makers. In order to sustain its image as an innovator and promoter of new thoughts in agriculture and rural development, IICA will continue to focus on emerging technologies, practices and business opportunities. IICA has a track record of organizational innovation, notably the establishment of the IABA in 1979, as well as the establishment in 1999, of the Centro de Capacitacion a Distancia (CECADI), IICA’s Hemispheric Network of Distance Education and Training, as its dynamic and innovative response to the 16 ongoing search for state-of-the-art technologies, methods and systems of training . It’s most recent dynamic and innovative thoughts are encapsulated in “10 Keys to Modernization of an International Organization, The Case of IICA, Characteristics of a Modern Institution.” These innovative and strategic tactics have now positioned the Institute as an international development organization that is recognized and respected as a reliable strategic partner that can make a major contribution to the development of agriculture and rural life in the Americas. 1.2 IICA’s Unique Strengths and Assets IICA’s greatest strength lay in its acceptance of responsibility to help reduce the inequality and social injustice that prevails in so many countries across the hemisphere. Modern agriculture and rural development are keys to poverty reduction because the majority of the poor live in rural areas. IICA’s current administration is conscious that only by pursuing policies of inclusion, policies of equity and transparency, policies that promote education and a culture of 17 entrepreneurship and innovation that the war against poverty will be won . ICCA’s 63 years of experience in agriculture and rural development, its culture of excellence, and its new model for providing technical cooperation are among the Institutes greatest assets. 16 http://www.iica.int/comuniica/n_14/english/art.asp?art=10 Inaugural Address, Chelston W.D. Brathwaite, Director General of IICA, January 20, 2006, Coronado, San Jose, Costa Rica 17 32 Decades of experience have shown the need for and the advantages of cooperation among national and international, public and private organizations that work with agriculture and rural life and whose actions complement those of the Institute. The Institute is convinced that the IICA approach known as, “working together,” is crucial to reaching its objectives. “Working together” with other development partners has allowed IICA to forge closer relations with the Member States. For example, the Institute has established a Directorate of Strategic Partnerships in Washington, DC to bolster relations with the Inter-American System, the Pan-American Health Organization (PAHO), the Inter-American Development Bank (IDB), the International Bank for Reconstruction and Development (World Bank), the United Nations Economic Commission for Latin America and the Caribbean (ECLAC), the United Nations (UN), the Food and Agriculture 18 Organization (FAO) and other organizations . Key internal factors that supports IICA’s new model for technical cooperation includes monitoring, supervision, evaluation and follow-up system, which links planning, programming, budgeting, implementation, monitoring, evaluation and follow-up activities within the Institute. Additionally, IICA Offices in the countries and relevant Directorates and Units at Headquarters are expected to work in an integrated and holistic fashion. Most recently, IICA and the FAO signed a groundbreaking agreement in Venezuela, in April 2006. The accord will boost the strategic partnership between the two institutions, something the th hemisphere’s ministers of agriculture were eager to see happen. During the 29 FAO Regional Conference for Latin America and the Caribbean, held in Caracas, Venezuela, IICA and the FAO signed an agreement under which the two organizations will pool efforts on food security and the improvement of agriculture and rural prosperity. The two partners decided to strengthen ties on issues related to each organization’s mission and thus beef up their resources and the cooperation they provide to countries in the hemisphere, in line with the eighth Millennium Development Goal (MDG), which calls for a global partnership for development. IICA and the FAO will also be helping the countries to implement the AGRO 2003-2015 Plan, prepared and approved by the hemisphere’s ministers of agriculture. Since IICA was created, agriculture in the Americas has been strengthened through hemispheric cooperation. Over the past 63 years, the Institute has accumulated a wealth of knowledge regarding agriculture and the rural sector, the diversity of peoples and cultures, and the agroecological diversity of the hemisphere, all of which are important for crafting creative solutions to a wide variety of problems and challenges. IICA’s presence in all of the Member States gives the Institute the flexibility it needs to move resources between countries and regions, in order to design and adapt cooperation initiatives intended to address national and regional priorities, facilitate the flow of information and improve the dissemination of best practices. Today, 34 IICA offices, the length and breadth of the hemisphere, are working to meet the needs of the countries in areas such as: trade and agribusiness development; sustainable rural development; agricultural health and food safety; technology and innovation; education and training; and information and communication. 1.3 IICA’s Challenges and Opportunities The problems that hinder agricultural and rural development in the Americas are so vast and complex that they surpass the efforts and capabilities not only of national governments, but also of any single development agency or international organization. This is why international organizations and agencies must combine their capabilities and experience with those of their allies and partners in order to optimize contributions and bring solutions that have real impact on the Community of Agriculture and Rural Life of the Americas. In its 2005 Report of the State of and Outlook for Agriculture and Rural Life in the Americas, IICA identified four main challenges that need be taken into account in determining the strategic actions for the 2006-2007 Hemispheric Agenda and the regional and national agendas: 18 “A 21st Century Model for Technical Cooperation - Leading Change and Institutional Reform at IICA: Support for a Common Hemispheric Agenda for Agriculture and Rural Life in the Americas;” Address by the Director General of IICA, Dr. Chelston W.D. Brathwaite, Eleventh Regular Meeting of IABA, Bravo, Dominican Republic, November 2001. 33 1. Producing for the Market. The actors in agri-food production chains must stop focusing on supply and begin to base production on demand. 2. Riding the wave of the technological revolution. Producing for the market also means 3. 4. that agriculture and rural areas must embrace the technological revolution. Reducing poverty and improving income distribution. It is necessary to create decent employment opportunities in agricultural and non-agricultural activities in rural territories, and to promote the adoption of a national development model that views rural issues as strategic issues and is aimed at eliminating poverty and inequity. Fostering the development of the capabilities of the actors in the chains and rural territories. This challenge is instrumental in creating the conditions needed to tackle the first three successfully. In relation to the Caribbean and it progress toward meeting targets of Millennium Development Goals (MDGs), IICA’s challenge is to see how best it can assist the region in its efforts towards economic integration in the context of the Caribbean Single Market and Economy (CSME). In 1989, at Grand Anse, Grenada, CARICOM Heads of State took the decision to establish the CARICOM Single Market and Economy (CSME). CARICOM is trying to bring the CSME up to speed in order to facilitate economic development of the Member States in an increasingly liberalized and globalized international environment. The CSME, which entered into force on January 1, 2005, is intended to create a single, enlarged economic space that would support competitive production in CARICOM for both the intra- and extra-regional markets. It aims to increase regional employment, improve standards of living and work, coordinate and sustain economic development, increase economic leverage and expand trade and production. IICA will also need to assist countries with capacity building in negotiation skills and help advance their participation on the world stage of agricultural trade negotiations. Poor outcomes in trade negotiations could result in severe negative impact on natural resources, further increasing vulnerability, as the trend has been over the last couple of decades. Member States must be able to analyze contemporary issues in international affairs, have knowledge of the institutional design of the system of global negotiation, and within that the politics of the atmosphere. Countries must be able to understand the institutional context in which diplomacy and negotiation takes place. Financing sustainable agriculture and rural development in the Caribbean is also another challenge for IICA, as along with its partners, it will need to help countries identify options for generating resources and put forth suggestions on how the private sector, donors and multilateral financial institutions can contribute to the same objective. 1.4 IICA’s Vision IICA’s vision is to transform the Institute into a development agency designed to promote sustainable agricultural development, food security and prosperity to the rural communities of the Americas. IICA’s 2002-2006 Medium Term Plan constitutes the Institute’s hemispheric agenda, providing a framework for all its actions. IICA’s vision is composed of three basic elements: (i) Promotion of the sustainable development of agriculture In pursuit of the sustainable development of agriculture, it is necessary to have a vision of agriculture as a productive, efficient, competitive and environmentally sensitive sector capable of preserving the social fabric of rural communities for future generations. (ii) Promotion of food security Food security is understood not so much as a condition of national self-sufficiency but rather as a condition in which human beings have physical and economic access to a safe and nutritional diet that enables them to meet their food needs and live their lives in a productive and healthy manner. (iii) Promotion of rural prosperity. 34 Economic growth and market improvement should provide benefits to all strata of society so that economic prosperity, human progress and sustainable development can be achieved in a harmonious and balanced manner. 1.5 Objectives of the Strategy Document In phase two, the Technical Report provided the basis for developing the Strategy Document and action plans and programs to address Agro-energy/Biofuels industries development needs of the countries. The Strategy Document, “Strategy for the Development of an Agro-Energy Program for the Caribbean Region” contains background on the IICA Agro-energy program, how it fits within the institution’s established programs and how it would enable the Institute to become the leading strategic Institution on Agro-energy in the region. The document lays out the background to the IICA initiative and the rationale that: • Helps explain why agro-energy is considered to be a sustainable option to help address rural development and energy security; • Provides information on the current status of Agro-energy development in the region and beyond, to provide a proven basis for consideration by stakeholders in the countries that are interested in exploring the potential. • Identifies and analyzes challenges and opportunities for Agro-energy development in the region especially those countries that have bananas and sugar as their major agricultural commodities or countries with adequate land space, and; • Recommends the proposed approach to the development of agro-energy industries in the Caribbean region. The Strategy Document provides a living document for action over the next three to six years, to ensure progress in fulfilling IICA’s mission, and fits within CARICOM’s initiatives to formulate a comprehensive policy on agriculture within the framework of the “Jagdeo Initiative” for the strategic re-positioning of the region’s vital agriculture sector - an Initiative for giving important effect to the Regional Transformation Programme for Agriculture which was approved by Caribbean Heads of Government at their Sixteenth Inter-Sessional Meeting in Suriname, in 2005. The agro-energy strategy focuses on the identification and consolidation of a set of complementary activities that take advantage of ICCA’s current capacity and its experience in agriculture and rural development, while taking its limitations into consideration. The strategy includes a number of programs to support the development of biofuels industries across the region, particularly the sugarcane producing countries. Core strategies identified that would lead to the establishment of a successful and sustainable regional agro-energy program include: • Become the leading strategic Institution on Agro-energy in the Caribbean. • Promote Agro-energy in the Caribbean as an economically viable source of energy by introducing Liquid and Solid Biofuels Industries in sugarcane growing countries to produce liquid fuels and heat and/or power through combustion. • Build the sustainability of IICA to support agro-energy entrepreneurial activities of the economically disadvantaged that lead to sustainable livelihoods and a healthy environment. • Build IICA’s organizational capacity to accomplish its mission – the role of IICA. The Strategy Document includes a program aimed at positioning ICCA to help strengthen linkages between the agriculture and energy sectors in order to increase opportunities for energy services in the Caribbean. IICA will assist countries in drafting integrated agro-energy policies to provide a framework for meeting growing energy needs in an economically, socially and environmentally sustainable manner. This would lead to identification of capacity needed for planning and implementation of Agro-energy/Biofuels policy. IICA would also implement a program to facilitate dialogue with the sugar industry leadership and electric utility representatives about the potential of Agro-energy, as well as other stakeholders and civil society in order to provide scientifically sound and politically unbiased analyses and conclusions needed for strategic decisions related to research or policy issues. 35 Another program would be to provide countries with comprehensive information to assist with the development and deployment of biofuels industries by providing information on the development of emerging technologies, industry best practices and business opportunities in the agro-energy industry. Development of small and medium size liquid and solid biofuels enterprises provides an excellent opportunity for generating employment and revitalizing rural economies, as well as improving diffusion of technologies. The development of small- and medium-scale size liquid and solid biofuels enterprises would involve the provision of training to existing and prospective entrepreneurs in starting and managing business activities relating to biomass-based energy conversion, supply and maintenance services; providing training to other end-users in various uses of biomass energy; interfacing with research and development institutions engaged in biomass technology development, to provide ready access to relevant technological information, and; interfacing between local governing bodies/representatives, suppliers of biomass-based technologies, local financing institutions, entrepreneurs, and other end-users. A program to educate consumers about the benefits of Agro-energy/Biofuels industries is intended to help them make wise energy choices and to contribute to the effort as a whole. The public education and awareness program proposed would educate key public officials and the general public about biofuels and would also build regional and national coalitions that would form the nuclei of support groups that would promote and eventually lead to Biofuels production and use nationally. Additionally, staging of a bi-annual regional conference would provide the mechanism for the exchange new ideas, analyze strategies, and allow agriculture and energy professionals and stakeholders within the Caribbean region to meet with each other. To achieve successful implementation of Agro-energy programmes at the national and local levels will require IICA to ensure that it is proactive, and that it increases its capacity in agroenergy management by training its professionals located in the Institute’s member states. Given the limited institutional capacity that exists in the energy sector in the majority of the countries across the region, development of Agro-energy industries will require the provision of systematic long-term technical assistance. This support function is critical and one that IICA, as discussed earlier based on its institutional character is uniquely positioned to play. However, for IICA to play this supportive role it will need to undertake institutional strengthening, adding professional skills in energy planning and policy and information support capacity that allows IICA to effectively support Member states program. 1.6 Methodology The methodology to achieve the above outputs included: (a) laying out a clear framework for development of an Agro-energy program for the Caribbean Region; (b) discussions and consultations with experienced professional in Brazil, Cuba, India and US; (c) review of country experiences (Brazil, India, Philippines, Pacific Island Countries, Australia, United States, Cuba and Denmark), and; (d) desk review of national and international reports, particularly in sustainable development, energy, environment, and agriculture. The first phase in developing the strategy consisted of an assessment of the technical, social and economic aspects of Agro-energy/Biofuels. The assessment was based on the following information: • Country experiences – developed and developing - on lessons learned in developing and implementing biofuels programs. • Analysis of “Petroleum Energy Statistics in the Caribbean (16 Caribbean countries) PETSTATS CD-ROM Series No.1, Caribbean Energy Information System 2004”; • Assessment of Caribbean countries Agro-energy/Biofuels production potential. • Assessment of the needs and priorities for meeting energy for sustainable development objectives. • Interviews and other consultations to complete the information generated from the desk reviews and country studies. 36 The output of this initial phase was the production of a Technical Report titled, “Technical, Social and Economic Aspects of Agro-Energy.” In phase two, the Technical Report provided the basis for developing the Strategy Document and action plans and programs to address Agro-energy/Biofuels industries development needs of the countries. The Strategy Document, “Strategy for the Development of an Agro-Energy Program for the Caribbean Region” contains background on the IICA Agro-energy program, how it fits within the institution’s established programs and how it would enable the Institute to become the leading strategic Institution on Agro-energy in the region. The document lays out the background to the IICA initiative and the rationale that: • Helps explain why agro-energy is considered to be a sustainable option to help address rural development and energy security; • Provides information on the current status of Agro-energy development in the region and beyond, to provide a proven basis for consideration by stakeholders in the countries that are interested in exploring the potential. • Identifies and analyzes challenges and opportunities for Agro-energy development in the region especially those countries that have bananas and sugar as their major agricultural commodities or countries with adequate land space, and; • Recommends the proposed approach to the development of agro-energy industries in the Caribbean region. 37 CHAPTER 2 THE CHANGING CONTEXT OF DEVELOPMENT IN THE CARIBBEAN 38 2.0 THE CHANGING CONTEXT OF DEVELOPMENT IN THE CARIBBEAN Land, agriculture and rural society are fundamental to an understanding of history and development in the Caribbean. Although there are wide disparities in size, population, and per capita income amongst Caribbean countries, as well as differences in language and identity, geography, history and culture, and politics and economics, the 14 Caribbean Member States of IICA (Antigua and Barbuda, Bahamas, Barbados, Dominica, Dominican Republic, Grenada, Guyana, Haiti, Jamaica, St. Lucia, St. Kitts and Nevis, St. Vincent and the Grenadines, Suriname, and Trinidad and Tobago) share a history of European colonization and similar development challenges. Evolution around the middle of the seventeenth century of a sugar plantation society based on slave labor was an important watershed in Caribbean history. In terms of agriculture, the islands changed from small farms producing cash crops of tobacco and cotton with the labor of a few servants and slaves, to large plantations requiring vast expanses of land and enormous capital outlays to create sugarcane fields and factories. By 1770, the export of sugarcane and its associated by-products - rum and molasses - accounted for 81% of exports of the British 19 Caribbean . Sugarcane had become the most important crop in the world. From the 1930s to the early 1970s, and particularly after World War II, the majority of countries in the region followed a growth strategy known as “import substitution industrialization”. The main idea was that in order to achieve economic progress, developing countries should shift their focus from agriculture to manufacture. The main tools in this process, which was accompanied by agrarian reforms, were import-licensing, tariffs, direct public investment in key industries, low interest rates and easy access to credit under soft monetary regimes. This period saw several of the islands experiencing a major debt crisis that crippled the economies of these small island states. It also became evident that economic independence did not follow political independence but instead the Caribbean continued to depend on their colonizers for their exports, imports, capital and technology. Imports cost more than exports, creating negative trade imbalances, thereby worsening their respective debt crises. Two oil crises, one in 1973-74, and the other in 1978-79, also negatively impacted Caribbean economies. All countries except Trinidad and Tobago are oil importers and so were vulnerable to the oil shocks of the seventies. By the 1980s, referred to as the “lost decade,” the region experienced widespread economic stagnation. Partially prodded by the imperatives of structural adjustment agreements with the International Monetary Fund (IMF), most of the Caribbean in the 1990s implemented various forms of privatization, deregulation, and market liberalization. The twenty-first century finds the Caribbean pursuing regional integration through the establishment of the CARICOM Single Market and Economy (CSME) in order to achieve sustained economic development based on international competitiveness, coordinated economic and foreign policies, functional co-operation and enhanced trade and economic relations with third States. Regional integration has been a major plank of Caribbean policy, as exemplified in the 1989 amendment establishing the CARICOM Single Market and Economy. While commitments on the CSME are extensive, implementation has lagged. The commitment to free trade in the region has made progress, but exceptions still remain, including quotas as well as allowed tariffs on some agricultural and other products. Some progress has been made on trade in labor services, to allow free movement for graduates, media workers, musicians, artists and sportspersons. Jamaica, Barbados, Belize, Guyana, Suriname, and Trinidad Tobago, the six CARICOM member states that adopted the Single Market in January 2006, signed the formal declaration signaling the region-wide launch of the CARICOM Single Market (CSM), in Jamaica. Member countries of the Organization of Eastern Caribbean States (OECS), Antigua and Barbuda, Dominica, 19 Knight, Franklin W. 1990. “The Caribbean - The Genesis of a Fragmented Nationalism.” Oxford Press, New York 39 Grenada, St. Kitts and Nevis, St. Lucia, and St. Vincent and the Grenadines, also signed declarations signaling their intent to join by the end of June 2006. The adoption of the CSM makes CARICOM the newest trading bloc to join the approximately 194 other trade blocs on the world market. Jamaica, Trinidad and Tobago and Barbados have ratified early implementation of some aspects of the CSME, including extending free movement of labor to architects and engineers. The full CSME is scheduled to come on stream in 2008, with the eventual goal of 20 complete dismantling of restrictions on labor movement within CARICOM . 2.1 Emerging Issues & Challenges Facing the Caribbean There is no doubt that the Caribbean region faces huge challenges arising from modern globalization, declining competitiveness, trade liberalization and eroding preferences, the rising cost of imported fuel, the revolution in information technology, and, a very high vulnerability to natural disasters. Additionally, very high debt has placed 7 Caribbean countries amongst the 10 21 most indebted countries in the world, and 14 among the top 30 . Caribbean countries face unique development challenges arising from their small size and vulnerability to natural disasters as well as the resulting economic volatility. They also continue to confront a changing international environment, with a significant transformation in the production structure of most economies, away from traditional agriculture. According to a recent World Bank 22 report, “A Time to Choose: Caribbean Development in the 21st Century,” the Caribbean region faces a number of challenges which threaten to undermine the remarkable health and education indicators attained in the post-independence period. Unemployment, particularly of youth, is increasing; inequities are emerging, productivity is falling, and all are contributing to stagnant or declining economic activity. Without remedial action, the report notes, per capita growth is expected to reach only 2.3 per cent for 2001-2010, compared to 4.3 per cent in the 1970s. Caribbean Governments will also have to address the high debt levels that have grown from a regional average of 67% in 1997, to 96% in 2003, against a backdrop of declining aid flows. CARICOM, up to the mid-1980s, a net food-exporting region, is now a net food importer. High cost of imported energy and a rapidly rising food import bill are among the key contributing factors. Aid flows fell faster than the 50 per cent reduction experienced by all Small Island Developing States (SIDS) between 1994 and 2002. Moreover, to conform to new security standards demanded by the developed world and international institutions, CARICOM countries 23 have also been forced to divert significant resources to meet those requirements . In a global system that has intensified the economic and social exclusion of the majority of the globe’s population, rural communities have become some of the most excluded. According to a recent report by ECLAC, Latin America and the Caribbean continue to be a region of social inequality where the richest 10 per cent receive 50 per cent of national income and the poorest 10 24 per cent only 1.6 per cent . However, distributional inequality is a relatively less influential contributing factor to extreme poverty in most Caribbean countries than it is in Latin America. As in Latin America, poverty rates in the Caribbean are higher in rural areas than in urban areas. In Jamaica, for example, the rural poverty rate is three times as high as the urban poverty rate, while in Guyana, almost the entire rural population is poor. The situation is similar in Belize, Dominica, Grenada, Saint Kitts and Nevis, Saint Lucia, and Saint Vincent and the Grenadines. In Barbados, on the other hand, the available data indicate that poverty rates are higher in urban areas than they are in rural zones. However, exogenous natural or economic shocks - such as an increase in oil prices - are jeopardizing the Caribbean’s chances of meeting Target 1 of the Millennium Development Goals (MDGs). 20 World Bank Report, A Time To Choose: Caribbean Development In The 21st Century 21 World Bank World Bank 23 http://www.un.org/smallislands2005/coverage/statements/sids050114carribean.pdf 24 “Meeting the Millennium Poverty Reduction Targets in Latin America and the Caribbean, UNDP, ECLAC, IPEA, 2002 22 40 Clearly, formidable challenges lie ahead. While poverty in the Caribbean has declined in the past, it remains high in many countries, including Haiti, Guyana, and the Dominican Republic, and several OECS countries. Increasing rates of AIDS/HIV – the Caribbean has the second highest prevalence of AIDS/HIV in the world, behind Sub-Sahara Africa - and migration of skilled professionals are major issues, as well as unemployment, particularly of youth; it has severe implications for poverty and the income distribution, as well drug trafficking and addiction. All this means that improving the rate and quality of growth is crucial, given the linkages between propoor growth and poverty reduction and employment. Still another challenge is reducing crime, which is affecting the larger islands and increasingly the smaller ones; it impacts the social fabric as well as investment and growth, and contributes to increased migration. Of growing concern is the case of climate change and sea level rise that is anticipated to result in the Caribbean diverting resources intended for social investment into minimizing damages to economic and social assets. Meeting these challenges is complicated by the massive increase in public debt in the last few years. Another challenge is coping with natural disasters and economic volatility. The Caribbean region as a whole (particularly the rural areas) is highly vulnerable to exogenous factors - some events have been truly devastating, affecting the population of an entire country and causing damage exceeding 100 per cent of annual gross domestic product (GDP). Economic growth in the Caribbean countries was undermined by the natural disasters that hit in the second half of 2004. The impact, measured in terms of GDP, is quite severe in most cases, with the only major exception being the Dominican Republic, where damage and losses represent less than 2 per cent of that country’s current GDP. In Grenada, it amounts to 212 per cent of GDP, and in the Cayman Islands, it totals 138 per cent. Although the figures for Jamaica (8 per cent) and the Bahamas (7 per cent) are lower, they nonetheless represent a significant burden for the 25 economy. Assessments and analyses, conducted by ECLAC and the OECS, estimate the value of damages and losses at more than US$5 billion, meanwhile, economic losses had been estimated at US$37.4 million in the agricultural sector. A most serious and urgent challenge includes the rising cost of energy imports that is putting a severe drain on the limited financial resources of many Caribbean islands. The financial stress imposed by high energy imports have often been worsened as a consequence of the economic devastation wrought by the adverse effects of global climate change, namely the increased incidence of hurricanes. Increasing oil prices are having a dramatic effect on Caribbean economies. In September 2005, crude oil prices broke above $70 a barrel, approaching levels not seen in real terms since 1980, the year after the Iranian revolution. At the end of January 26 2006, the price per barrel of oil was $67.92 . In April 2006, crude oil traded in the UK, hit a record high of $74.22 a barrel which set a new price peak, and in the US, oil prices leapt above $72 a barrel also settling a record high. According to the U.S. Energy Information Administration (EIA), world crude oil prices are expected to stay high through 2007 because of strong petroleum demand, limited surplus oil production and refining capacity and concerns about supply 27 disruptions due to geopolitical risks in countries like Iran . Clearly, a key goal of any strategy has to be reduction of the present high cost of energy services, relative to the value of Caribbean exports of goods and services, so that the countries can compete on relatively equal terms in the new global economy. The loss of preferential access under the European Union’s (EU’s) Sugar Protocol presents a serious challenge to the sugar producers of the Caribbean who are mostly high-cost producers who will find it difficult to compete in the world market. Sugar still accounts for more than 20 per cent of the merchandise exports of Belize and Guyana, and roughly 10 per cent of employment in these countries. It occupies an average of 31 per cent of the cropland in the region and more than 25 The 2004 Caribbean Hurricane Season: Facts, Figures, Preliminary Conclusions And Lessons Learned, http://www.eclac.cl/publicaciones/DesarrolloEconomico/5/LCG2265PI/Chapter_4.pdf Energy Economics Newsletter, Crude Oil Futures Prices, NYMEX, January 31, 2006, http://www.wtrg.com/daily/crudeoilprice.html 27 “High global oil prices seen through 2007,” Reuters, http://msnbc.msn.com/id/12613507/ 26 41 60 per cent of the cropland in Barbados and Trinidad and Tobago. It provides jobs to the rural poor who often lack the skills or training to find employment in other sectors. Earnings for the Caribbean region still averaged US$406 million during 1999-2001, and 60 per cent of these 28 earnings were due to preferential access to the EU and U.S. sugar markets . One of the most promising ways to add value to sugarcane is to produce energy as a by-product. This is currently viewed as attractive because of high energy prices, but it may be viable even without recent increases in energy prices because of the combined economic and environmental benefits. Sugarcane produces very large volumes of biomass (60-80 tons per hectare) and that biomass can be used as a clean burning fuel. It has been used to power the sugar factories for decades, but it can also be used to produce surplus electricity to meet a portion of the national electricity demand. This is being done in some countries (such as India and Mauritius), but not extensively in the Caribbean sugar producing countries (Belize and Guyana are reported to be considering such activities). Most of the Caribbean sugar industries will need to be restructured, and some will need to be closed. For example, the 2005 sugar crop brought to an end the production of sugar in St. Kitts and Nevis. International agencies assisted St. Kitts and Nevis with the transition through the provision of technical assistance and other resources. The role of IICA was highlighted in the St. Kitts and Nevis Parliament for its assistance, from the very outset, in providing the country with the team leader for the Transition Management Team and other resources for feasibility studies. In December 2005, in an address delivered in Parliament, Prime Minister and Minister of Finance, the Hon. Dr. Denzil L. Douglas, announced that St. Kitts had reached the stage where sugar production accounted for about 2.5 per cent of GDP, and that the country can still look forward to increased economic activity in 2006, the first year during which there will be no sugar production in St. Kitts. In 2003, the Government of Trinidad and Tobago began a major restructuring and privatization program of the state-owned sugar company, Caroni (1975) Ltd., which had never made a profit in 30 years of operation. Other sugar producers of the Caribbean will need to become more competitive by reducing costs and adding value to their sugar industries through cogeneration of energy and other activities. Those that cannot reduce costs sufficiently will need to diversify into other crops, such as fruits, vegetables, and meats, for the growing local demand, the tourist industry or export. International assistance will be important to help countries with these 29 adjustments and the European Union has already proposed an adjustment program . The Heads of State and Government of the Americas have recognized that agriculture and rural life have a key role to play in reducing poverty and fostering integral development in the countries. Taking into account this strategic role of agriculture, and current trends in the world economy, the Institute has been assigned a leadership role in the institutional architecture taking shape in the Americas to contribute to achieving the Millennium Development Goals, especially that of reducing poverty and hunger by 2015, and to support the Summit of the Americas process. Agro-energy is considered to be a sustainable option for addressing rural development and energy security and provides an exciting option for diversification of the sugar industry. Energy services are essential in helping to facilitate economic development by underpinning industrial growth, enhancing productivity, and providing access to global markets and trade. Energy’s crucial role in enabling development makes the provision of adequate, affordable, and reliable energy services absolutely necessary in order to achieve the MDGs. 28 World Bank, Mitchell World Bank, Development Prospects Group; Sugar in the Caribbean: Adjusting to Eroding Preferences, Vol. 1 of 1; Mitchell, Donald, World Bank Policy Research Working Paper 3802, December 2005. http://wwwwds.worldbank.org/servlet/WDS_IBank_Servlet?pcont=details&eid=000016406_20060109154228 29 42 2.3 Caribbean Agriculture Sector - Overview & Outlook Whilst the outlook of the agricultural sector in the Caribbean region will be partly determined by the macroeconomic environment, the phenomenon of globalization has the potential to dramatically change the Caribbean landscape, forcing the traditionally agriculture-based society to diversify and become more competitive. Trade liberalization and the globalization of agriculture will determine the long-term projections for the agriculture sector in the region, and highlights the challenges of rural development and its place in international trade negotiations. There is pressure on arable lands, fragility of ecosystems, brain-drain in the agriculture sector, low investment in agricultural research, and as traditional markets for crops such as sugar, bananas, coffee, cocoa and rice decreases under global competition and WTO rules, bilateral and regional trade agreements such as the EU-ACP, the CSME and the Free Trade Area of the Americas (FTAA), farmers are finding it difficult to remain competitive. Additionally, the decline of the plantation sectors has led to migration of labor out of agriculture and as a result, the 30 population involved in agriculture is declining and aging . Tourism has displaced agriculture as the dominant sector in the Caribbean economy, but agriculture is still a significant export earner and means of livelihood in several countries, with sugar and bananas being the most important agricultural products. The Caribbean recorded a decline in economic activity during 2005, due particularly to a weaker performance in the tourism sector. Tourism, which has transformed a number of islands into tourism-dependent economies, is now a major economic sector in most of the Caribbean states, and accounts for between 25 and 35 per cent of the total economy of the region. It is also the major foreign exchange earner in the region, accounting for one-quarter of foreign exchange earnings, and one-fifth of all jobs. According to the Caribbean Development Bank (CDB), the spill over from the 2004 hurricane season and rising oil prices were other significant factors for the slow growth of the Caribbean economy in 2005; agriculture and manufacturing registered declines, while construction grew rapidly both in the residential and public sectors. Although the agricultural sector is one of the largest employers of labor and generator of foreign exchange from the exports of commodities to the United States (US) and the EU under special agreements, the highest level of poverty is among workers in the agricultural sector. Dominated by traditional agricultural commodities such as sugar, coffee and bananas sold to historical markets, which are based on the region’s colonial history, the agriculture sector is now in dire economic conditions in just about every country. It is worthwhile noting that the terms of trade for the region’s historical commodities have changed significantly. For example, compared to the early 1970s, when the region could sell a ton of sugar for approximately US$400, and purchase approximately 100 barrels of oil, today, 10 barrels for one ton of sugar is not unexpected. While these terms of trade are unfavorable, they are consistent with the historical trends and show the difficulty of governments to develop effective responses. As agriculture declined, so too did the situation in rural areas. 31 The Caribbean islands are among the most susceptible to the likely impacts of climate change. Most Caribbean island states possess limited arable land, mainly concentrated near the coasts. Changes in the height of the water table and soil salinity as a consequence of sea-level rise would be stressful for many important crops. Non-irrigated subsistence farming of roots and tubers, peas and maize is widespread. A vast majority of the region’s population depends on subsistence agriculture for at least a part of their livelihood. Many of the short-term crops (corn, pigeon peas, sweet potatoes and vegetables) are seasonal, and any significant shifts in climatic conditions such as increased temperatures, more frequent or more intense droughts, and any changes in mean rainfall, could have adverse effects on production and food supply. This type of farming is also particularly vulnerable to droughts, pests and diseases. Changes in climate could 30 31 FAO Inter-Governmental Panel on Climate Change (IPCC) Third Assessment Report (TAR) 43 create more frequent drought situations and increase the incidence of losses by pests and 32 diseases . While agricultural products and food dominate exports they also dominate the region’s imports. 33 Currently, the region’s food import bill is approximately US$3 billion . There is a select group for whom imported food is an especially important commodity: Antigua and Barbuda, Grenada, Haiti, St. Lucia, St. Vincent and the Grenadines, and the Bahamas. This reliance on imported food 34 stems from limited domestic agricultural production that relies upon single commodities . The FAO reports that as many as 43 developing countries depend on a single commodity for more than 20 per cent of their total revenues from merchandise exports – six of those listed are Caribbean countries: Guyana, Belize and Cuba (sugar); Dominica, St. Lucia and St. Vincent 35 (bananas) . Figure 2.2.1: Dependence on Agricultural Export Earnings from a Single Commodity – 36 1997/99 The Caribbean region today derives less than 10 per cent of their GDP from the agriculture sector but similar to most SIDS, that sector accounts for approximately 31 per cent of employment. Agriculture GDP, in fiscal 2005, fell slightly to US$803 million (from US$807.7 the previous year). Agriculture, in general, and sugar in particular, is important in the economies in the region. Based on the proportion of the population in agriculture, Haiti is the most agrarian with 62 per cent. The least agrarian populations are found in Barbados (4 per cent) and Trinidad and Tobago (9 per cent). Countries with intermediate agricultural populations are Cuba (16 per cent), Dominican Republic (17 per cent), Jamaica (20 per cent) and St. Kitts and Nevis (24 per cent). The contribution of the agricultural sector to GDP is largest in Haiti (29 per cent), the Dominican Republic (11 per cent), roughly 6 per cent (in Barbados, Cuba, and Jamaica), and only 1 per cent 37 in Trinidad and Tobago . Up to 2000, agriculture was not explicitly recognized in the Summits. However, in 2001, at the Third Summit of the Americas, IICA spearheaded an initiative to include agriculture in Summit discussions. This received strong support from the Heads of State and Government, and this was articulated in the Declaration of Quebec City and the Plan of Action of the Third Summit. Recognition of agriculture’s strategic importance for integral development of the countries was a 32 Caribbean Climate Change Report, UNEP http://www.caricom.org/jsp/pressreleases/pres16_06.jsp Caribbean Development Bank, 2005 Annual Report, March 9, 2006 35 State of Agricultural Commodity Markets, FAO, 36 State of Agriculture Commodity Markets, FAO 37 IICA 33 34 44 significant political achievement. It also places agriculture within the context of the long-term objectives of the Summits process and the international development goals set for 2015. Thus, in following up on the mandate from the Third Summit, at their First Ministerial Meeting on Agriculture and Rural Life, in November 2001, held in the Dominican Republic, the Ministers of Agriculture signed the Ministerial Declaration of Bavaro for the Improvement of Agriculture and Rural Life in the Americas, and made major progress developing the “Strategic Guidelines for a 38 Shared Agenda for the Community of Agriculture and Rural Life in the Americas.” This fits within CARICOM’s initiatives to formulate a comprehensive policy on agriculture - The Regional Transformation Program in Agriculture - developed in 2000, and in keeping with the provisions of Part Two of the Revised Treaty of Chaguaramas, establishing the Caribbean Community including the CARICOM Single Market and Economy. This was done under the guidance of the President of Guyana, Bharrat Jagdeo, who is the Lead Head of Government with responsibility for Agriculture within the CARICOM Quasi-Cabinet. As a follow up, CARICOM Heads of Government, at their July 2004 Summit in Grenada, endorsed the preparation of a working document from the President of Guyana. The “Jagdeo Initiative” for the strategic repositioning of the region’s vital agriculture sector is an Initiative for giving important effect to the Regional Transformation Program for Agriculture which was approved by Heads of Government at their Sixteenth Inter-Sessional Meeting in Suriname, in 2005. The Initiative seeks to strengthen Regional Agriculture and its contribution to the regional economy and lessen the region’s reliance on imported food. Agriculture Outlook Agricultural commodity prices generally remain close to historically depressed levels – and their longer-term decline relative to the prices of manufactured goods continues. Caribbean countries say they will lose US$100 million dollars annually, as a result of the EU’s decision to go ahead with cuts in the price of sugar exported to Europe by ACP states. Under proposals for the new sugar regime, the EU is proposing a 37 per cent price reduction for sugar exports from CARICOM and other countries of the ACP group, over a three-year period commencing in 2006. CARICOM leaders are calling for a staggered eight-year introduction of the new policy, arguing that it deviates from the original agreement that guaranteed the region’s full access to the European market at negotiated prices. CARICOM is, “…arguing for a position that is more reasonable, fair and equitable,” while alluding to what is regarded to the EU’s moral and legal obligation to honor commitments under the Sugar Protocol. Figure 2.2.2: Recent Trends in Sugar World Prices – 1961-2003 38 39 Reflections on the future of agriculture and cooperation: On the Road to 2015, IICA, Editors: Lizardo De las Casas, Javier Gatica. – San José, C.R. : IICA, 2003 39 State of Agriculture Commodity Markets, FAO 45 The banana industry is also experiencing a similar market security crisis. From January 1, 2006, the quotas controlling import volumes of “third country” (almost exclusively Latin American) bananas coming into the EU, 25 have been eliminated. Importers are now only required to pay a tariff of 176 euros/ton and a small guarantee of 15 euros/ton. Import licenses have also been removed but an import certificate is still required. The EU, under the British Presidency, agreed to retain a duty-free quota of 775,000 tons per annum for bananas from Africa and the Caribbean, although this may not be for much longer. Until March 2006, import licenses for ACP bananas are still issued according to historical trading patterns. From that date however, 50 per cent of the licenses will be issued according to the principle of “first-come-first-served”, rising to 100 per cent over an unspecified period. The Caribbean rice industry, which is largely located in Guyana, performed relatively well in 2004, sustaining its dramatic growth trends of the 1990’s. Seventy per cent of Guyana’s total rice production is exported, accounting for 4 per cent of total GDP, about 14 per cent of total exports 40 and approximately 11 per cent of foreign exchange earnings . However, major flooding in late2004 and 2005 will reverse these gains. The major external trade issues confronting the Caribbean rice industry relate to the reforms of the EU’s Common Organization of the Market (CMO) for rice and the impact of the Everything But Arms (EBA) initiative under which Least Developed Countries will have both duty-free and quota-free access to the EU market by 2007. It is estimated that CMO reforms could result in a fall in internal prices by more than 40 per cent by 2009, with EU producers insulated through an increase in direct aid. This issue, which forms an integral part of the Economic Partnership Agreement (EPA) negotiations between the EU and CARIFORUM countries, holds significant implications for the future of the Guyana and Suriname 41 rice industries . In terms of other traditional exports, nutmeg in Grenada continued to battle decreasing levels of production efficiency in the context of increasing competition in the global commodity market. The passage of Hurricane Ivan in 2004, which left an estimated 90 per cent of nutmeg trees uprooted, is having serious implications for the Grenada Cooperative Nutmeg Association (GCNA). Citrus also faced its share of challenges as the prospect of deeper regional integration would allow for increased access to lower-cost citrus from the Dominican Republic and Cuba. The Dominican Republic had already started to export duty-free citrus to Barbados under the trade pact. The CARICOM market is seen traditionally as the most stable and lucrative market for citrus growers 42 in those countries, particularly Jamaica . The performance of non-traditional exports continued to be mixed in 2004. Hot peppers, mangoes, citrus and avocadoes featured prominently in the non-traditional export mix, largely to extra-regional markets. For some countries, non-traditional exports expanded, as was the situation for Grenada and Guyana, with Canada featuring as a major trading partner, particularly for mangoes from Guyana. For Guyana, organic heart-of-palm and organic pineapples to European destinations continued to improve. However, for several countries, the performance of non-traditional agriculture was still a long way off from filling the vacuum created by declining 43 traditional exports . The concept of “from-the-farm-to-the-table” is now shaping the way we look at agriculture, with regulations on food safety standards and the implications for international trade posing a major threat to the sector. The standards are increasingly complex, stringent and geared toward quality control, process verification, labeling and traceability. These developments, along with the increased role of private standards, have significant cross-border and international trade implications. Moreover, it is impossible to ignore the existence and influence of powerful forces in the environment surrounding agriculture that must be taken into account in efforts to bring about prosperity in rural communities, with agriculture as the driving force behind development in 40 GINA, Government of Guyana 41 Economic Survey of the Caribbean 2004-2005, ECLAC 42 Economic Survey of the Caribbean, ECLAC 43 Economic Survey of the Caribbean ECLAC 46 rural territories. Some of the forces at work in the environment are globalization, the efforts to construct an international institutional framework for trade, the pressure of a growing population, changing consumer preferences, governance and the emergence and convergence of new 44 technologies that can be applied to agriculture. Over the last four years, IICA has promoted the view that the agriculture sector is a strategic sector whose overall importance in development, in most countries in the Hemisphere, has been underestimated. Although official statistics show agriculture as contributing single digit percentages to GDP, recent work undertaken by IICA has shown that when all the backward and forward linkages in the commodity chain are considered, agriculture’s contribution to national development is 3 to 7 times higher than the percentages reported in national statistics. Input supplies, transport, storage, agribusiness, contribution to exports, agro-industry, and financial services are part of the expanded agricultural sector. For example, studies undertaken by IICA, shows that in Argentina, the official statistics indicate that agriculture’s contribution to GDP is 4.6 per cent, but when all the backward and forward linkages are considered this figure increases to 32.2 per cent. In Brazil, the figure grows from 4.3 per cent to 26.2 per cent, in Chile from 5 per cent to 32.1 per cent, in Mexico from 4.6 per cent to 24.5 per cent, and in Costa Rica from 11.3 per cent to 32.5 per cent. In the Dominican Republic, Belize, Jamaica, and Trinidad and Tobago a 45 similar trend has been recorded. ICCA is currently carrying out a similar study in the Caribbean . Figure 2.2.3: 2.2.1 Agricultural Commodity Prices – 1961-2002 46 Positioning Agriculture as a Source of Energy for Sustainable Development The development of an agro-energy industry in the Caribbean is in keeping with the trend that pertains in other countries’ energy strategies that could provide an alternative for farmers facing cuts in subsidies and preferential treatment. High oil prices have catalyzed the cultivation of 44 Reflections on the future of agriculture and cooperation: On the Road to 2015, IICA, Editors: Lizardo De las Casas, Javier Gatica. – San José, C.R. : IICA, 2003 45 Address by Dr. Chelston Brathwaite, Director General, IICA – “IICA’s Contribution to Caribbean Agriculture: 20022004,” Ministers’ Forum of the Caribbean Alliance for Sustainable Development of Agriculture and the Rural Milieu (Alliance), Port of Spain, Trinidad, June 15, 2004. 46 State of Agriculture Commodity Markets, FAO 47 homegrown energy services that is now a major priority, globally. In the case of the US, in 2005, some 70 agriculture and forestry groups and companies endorsed a campaign dubbed, 25x25, which advocates that 25 per cent of energy in the US come from, “America’s working lands,” by 2025. The project has two primary goals: to help leaders unite behind a common vision for energy production from America’s farms, ranches, forest land and horticultural industry, and to develop a comprehensive strategy to bring this vision to life. The project is also exploring the feasibility of creating a new public/private sector partnership or coalition to provide strategic leadership in mobilizing the agricultural and forestry sectors to embrace and work proactively in support of new energy solutions. There are 16 ethanol production plants under construction in 47 the US, and once completed should bring to 100, the number of plants . China has already built the world’s biggest ethanol plant, and plans another as big. Germany, the big producer of biodiesel, is raising output 40-50 per cent a year. France aims to triple output of the two fuels together by 2007. Even in Britain, a smallish biodiesel plant has just come on stream, and another as big as Europe’s biggest is being built. Also, after long research, a Canadian firm has plans for a full-scale ethanol plant that will replace today’s grain or sugar 48 feedstock with straw . In the Caribbean, two CARICOM countries – Trinidad and Tobago and Jamaica - have built ethanol plants, while Guyana, Barbados, Antigua and Barbuda, Belize, and St. Kitts and Nevis are all seriously looking at proposals for the utilization of the sugarcane plant for the production of ethanol. With world demand for ethanol expected to reach 130 billion liters by 2020, Caribbean countries have an opportunity for increasing the diversity of products from sugarcane. The Caribbean, as a beneficiary of the Caribbean Basin Initiative (CBI) and the African, Caribbean and Pacific countries (ACP) agreements, would be allowed to export any ethanol produced in excess of the 10 per cent domestic substitution market to the USA and the EU, duty-free. Ethanol produced in Caribbean countries, unlike Brazil, will avoid US import duty of US$0.59 per gallon. Although all feedstock for the plants in Trinidad and Tobago and Jamaica are supplied by Brazil, medium- to long-term plans will see domestic sugar industries profiting from the refineries both countries will plant additional hectares of sugarcane. IICA is committed to helping Caribbean countries strengthen the linkages between the energy and agriculture sector, and its proposed strategy for the development of an agro-energy industry in the Caribbean brings together the agricultural and energy sectors. With continuing erosion of preferential markets for the region’s traditional crops, Management of Economic Diversification in the Caribbean is one of IICA’ seven Priority Areas of Strategic Focus, aimed at: • Promoting diversification to favor the production of goods with high added value; • Engaging the entire rural community in the process of directed diversification, including the entire natural resource base; • Creating economic linkages with agro-ecological tourism, and; • Promoting and protecting traditional knowledge as a tool to facilitate traditional and commercial management of natural biodiversity. The Caribbean region is heavily dependent on fossil fuel combustion, with petroleum products accounting for an estimated 93 per cent of commercial energy consumption. The islands of the Caribbean are predominantly net energy importers, with the exception of Trinidad and Tobago. Agriculture and natural resource extraction activities continue to constitute the basis of Caribbean economies, though the tourism and service sectors are growing. In recent years, the Caribbean countries have been worried that higher global oil prices will impair their efforts to expand economically. In response, the island nations have been discussing ways to better integrate their energy sectors, with the sugar industry providing an outstanding opportunity for energy resources, as the sugar industry continues to be the largest and most significant component in 47 48 Biodieselnow.com, Biodiesel article in Economist, http://forums.biodieselnow.com/topic.asp?TOPIC_ID=6553 Biodieselnow.com 48 the Caribbean region’s agricultural sector. New and innovative ideas will have to be employed as the region seeks alternative solutions, and in relation to this, IICA is committed to assisting the Caribbean, as part of the Hemispheric Program for Bioenergy and Biofuels in the Hemisphere. In addition to support in this new area, IICA continues to provide support to the Caribbean in the following areas: • Support to the Caribbean Regional Negotiating Machinery (CRNM) • Signatory to a new agreement to the Caribbean Agricultural Research and Development Institute (CARDI) • Support for Caribbean Agribusiness Association (CABA) • Support to the Caribbean Network of Rural Women Producers • Signatory to an agreement with CARICOM • Promotion of a regional program for agro-tourism • Establishment of a new Office for Trade and Agribusiness in Miami, US.49 IICA has positioned the Institute to assist Member States of the Caribbean with the development of an agro-energy industry. Agro-energy, based on agricultural and agro-industrial activities, is a matter of interest to the Ministers of Agriculture of the Hemisphere, who, at the meeting in August 2005, in Guayaquil, asked IICA to develop a program for horizontal cooperation in this field. Caribbean Ministers also held further discussions on the topic of agro-energy, at the recent “5th Caribbean Week of Agriculture (CWA)”, held in St. Kitts and Nevis, in October 2005, where they met to discuss areas that are of critical importance to the development of the agriculture sector. It is anticipated that new and innovative agro-energy use will have a positive impact on the environment and will create new job opportunities. 2.2.2 Land Use and Crops Production in the Caribbean The contribution of agriculture to GDP, not including value generated by agro-industry and other agricultural production linkages, ranges from 3 per cent in Trinidad and Tobago to 31 per cent in Guyana. Agriculture is the mainstay of the economy in four countries: Dominica, Dominican Republic, Haiti and Jamaica, and the main agricultural products are bananas, sugar, rice 50 (considered traditional goods) and tropical fruits . The land resource base in the Caribbean is limited. Table 2.2.1 below shows that in 2002, the total land area of the Caribbean is approximately 23 million hectares (ha) and only a small portion, 4.9 million ha, can be considered arable land – with half the arable land under permanent crops. Further, as shown in Figure 2.2.4, since 1970, the annual average rate of growth of agricultural production has been declining, from 1.3 per cent during the period 1970-80, to -0.1 per cent during the period 1990-2002. Table 2.2.1: Year 1980 1990 Total Area 23 23 51 Land Use and Agriculture in the Caribbean : Total area, arable land and 52 land under permanent crops Arable Land Land Under Permanent Crops (Million ha) 4.9 1.7 5.4 1.8 Arable Land Over Total Area (%) 20.8 23.2 49 Total Area Arable Land Land Under Permanent Crops Share in Total World (%) 0.2 0.4 1.7 0.2 0.4 1.6 “IICA’s Contribution to Caribbean Agriculture: 2002-2004,” Dr. Chelston Brathwaite, Director General, IICA; Ministers’ Forum of the Caribbean Alliance for Sustainable Development of Agriculture and the Rural Milieu (Alliance), Port of Spain, Trinidad, June 15, 2004. 50 The Regional Agendas for Technical Cooperation: Caribbean Regional Agenda, Executive Summary, IICA, November, 2003, http://www.iica.int/Documentos/Regional_Agendas.pdf 51 FAO Country Group Composition: Anguilla, Antigua and Barbuda, Aruba, Bahamas, Barbados, British Virgin Islands, Cayman Islands, Cuba, Dominica, Dominican Republic, Grenada, Guadeloupe, Haiti, Jamaica, Martinique, Montserrat, Netherlands Antilles, Puerto Rico, St. Kitts and Nevis, St. Lucia, St. Vincent/Grenadines, Trinidad and Tobago, Turks and Caicos Islands, US Virgin Islands 52 Summary of World Food and Agriculture Statistics 2004, FAO, Rome, 2004 49 2002 23 4.9 2.2 21.0 0.2 0.4 1.7 The region is characterized by a high percentage of sloping lands with Dominica, St. Vincent and the Grenadines, and Grenada recording over 50 per cent of very steep slopes (> 20 degrees) and 53 Antigua and Trinidad recording over 20 per cent gently to strong sloping lands . Inappropriate use of land for rapid and unplanned urbanization has led to the irretrievable loss of valuable land that should have been kept for agriculture, watershed protection and biodiversity conservation. Many countries lack sound land use policies, which has contributed to loss of prime agricultural lands and improper agricultural practices on steep, marginal hillside lands. As reported by the IDB in 2004, few countries have national water policies in place. Human settlements, agriculture, commerce, industry and tourism development have historically been the major competing uses for limited land resources in most of the islands. As human needs and populations grow the pressure on land and other natural resources continue to increase. Increased demand for monetary income has led to greater production of cash crops for export and to inappropriate tourism development. For agriculture, this has meant increased areas under cultivation and more mechanized production systems. Figure 2.2.4: Average Annual Rate of Growth of Total Caribbean Agricultural Production 54 (1970-2002) Average Annual Rate of Growth of Total Caribbean Agricultural Production (1970-2002) 1.4% 1.2% 1.0% 0.8% 0.6% 0.4% 0.2% 0.0% 1970-1980 1980-1990 1990-2002 -0.2% Agricultural systems in the region vary considerably. Larger farm units with mechanization can be found in Guyana, Belize, Trinidad, Jamaica and Suriname. Agriculture in Guyana and Suriname is carried out primarily in the flat, coastal lands along the Atlantic Ocean that are below the normal sea level, and therefore have to be protected from inundation. The predominant crops in Guyana and Suriname are rice and sugarcane. The agriculture of these two countries is 53 IICA “Summary of World Food and Agriculture Statistics 2004,” Food and Agriculture Organization (FAO) of the UN, Rome 2004 54 50 nevertheless quite diversified, with various types of fruit and vegetable production. Belize also has large expanses of rice, sugarcane, citrus and banana producing lands. Agriculture in Jamaica and Trinidad is on a somewhat smaller scale than the above three countries. Sugarcane is a predominant crop in both countries, with some rice production. There is also extensive vegetable production in both countries, but this drops in the dry season, due to lack of intensive irrigation. Jamaica, Belize and the Windward Islands are the main banana exporting countries. Table 2.2.2: ISLAND STATE # Crop Production in the Caribbean Sugarcane Coconuts (Mt / yr) (Mt / yr) Cereals 55 (Mt/yr)) (Mt / yr) Antigua & 1 Barbuda - 58 372 2 Bahamas 55,500 350 1,018 3 Barbados 385,264 1,800 258 3,780 4 Belize 1,124,066 989 51,558 3,619 5 Cuba 19,800,533 115,955 1,004,647 1,790,39 2 6 Dominica 4,400 11,500 5,177,807 179,729 7,200 6,500 300 4,065 3,000,000 45,000 505,500 40,300 10 Haiti 1,070,000 24,500 377,333 753,500 11 Jamaica 2,133,333 170,000 995 214,215 162,000 1,000 - 1,013 - 14,000 631 11,189 14 Grenadines 13,318 2,556 2,667 13,810 15 Suriname 120,000 9,000 194,630 706,002 17,500 Dominican 7 Republic 8 Grenada 9 Guyana Saint Kitts & 12 Nevis 13 Saint Lucia St. Vincent & The Trinidad & 16 Tobago TOTAL 33,759,424 180 Vegetabl Fruits excl. es& melons melons (Mt/yr)) (Mt / yr) (Mt / yr) (Mt/yr)) Roots & Groundnuts Pulses Tubers 3,082 9,975 123 25,026 28,667 47 1,106 13,875 3,388 79 7,191 9,446 388,262 10,000 131,633 4,099,834 2,823,911 26,720 80 6,630 63,490 627,840 259,099 2,937 50,144 380,637 1,248,368 595 2,649 16,830 1,300 41,800 68,371 21,333 64,967 201,150 994,050 1,900 3,402 5,040 196,531 468,237 31 210 684 1,300 40 1,000 157,924 312 347 4,301 57,382 5,350 260 160 22,048 72,482 5,980 8,861 80 3,560 23,596 66,692 600,028 2,772,928 3,137,30 4 40,381 266,496 5,032,288 6,469,328 In the OECS countries, and Barbados to some extent, agriculture is mainly carried out by small farmers occupying land holdings of one hectare or less. Sugarcane is predominant in Barbados and is undertaken by larger landowners. Bananas are predominant in St. Lucia, St. Vincent, and Dominica. Grenada has a more diversified agricultural system that includes nutmeg and cocoa. Sugarcane, which was once the dominant crop in St. Kitts, is now in decline. It is worth noting that most, if not all, of the Caribbean countries were originally built around the sugar industry, to 55 Source: FAOSTAT; Note: Average production for last 3 years (2003-05); 51 supply the European markets during the colonial period. As for the other islands, small farmers in Barbados and the OECS countries produce vegetables, primarily for the domestic market. However, vegetable production declines in the dry season, due to lack of irrigation. Most of the small farmers in the OECS countries are located on the steeper, more marginal lands, without access to water and other facilities. The larger landowners occupy the more fertile flatter lands, either in the river valleys, or close to sources of water. 2.3 Global Energy Sector – Overview and Outlook The world is facing major challenges in providing energy services to the future needs of the industrialized countries and the growing needs of developing countries in particular. These challenges are exacerbated by the need to provide energy services with due respect to Energy 56 Security; Energy and Development; and Energy and Climate Change . The outlook for the 57 developing world includes : • • • • World Primary Energy Demand - Gas grows fastest in absolute terms and non-hydro renewables fastest in percentage terms, but oil remains the dominant fuel in 2030; Regional Shares in World Primary Energy Demand – 62 per cent of the increase in world demand between 2000 and 2030 comes from developing countries, especially in Asia; Increase in World Primary Energy Production - Almost all the increase in production occurs outside the OECD, up from 60 per cent in 1971-2000; and Energy Investment by Region - Almost half global energy investment will be needed in developing countries, primarily in electricity 58 The World Energy Outlook (WEO-2005) expects global energy markets to remain robust through 2030. If policies remain unchanged, world energy demand is projected to increase by over 50 per cent between now and 2030. World energy resources are adequate to meet this demand, but investment of US$17 trillion will be needed to bring these resources to consumers. Oil and gas imports from the Middle East and North Africa will rise, creating greater dependence for International Energy Agency (IEA) countries and large importers like China and India. Energyrelated CO² emissions also climb - by 2030, they will be 52 per cent higher than today. According to the report, world primary energy demand is projected to expand by more than half between now and 2030, an average annual growth rate of 1.6 per cent. By 2030, the world will be consuming 16.3 billion tons of oil equivalent – 5.5 billion more than today. More than two-thirds of the growth in world energy use will come from the developing countries, where economic and population growth is highest. Most economists expect prices to stay high in the near future, as demand from expanding economies, like China, devours a stretched supply. All relevant expert sources on energy costs and projections of trends indicate that oil prices will continue to remain at the present high levels. A combination of the re-assessment of existing oil fields, the costs of opening new fields, the rising demand for oil in some developing countries, geopolitical uncertainties caused by wars and civil unrest, have all contributed to the rise in oil prices. A recent study by the University of 59 Uppsala sought to estimate when the world will run short of oil on the basis that one needs to know how much oil there is overall. In principle, this should be easy to calculate: geologists know 56 World Bank, http://web.worldbank.org/WBSITE/EXTERNAL/COUNTRIES/WBEUROPEEXTN/DENMARKEXTN/0,,contentMDK:207795 25~menuPK:394044~pagePK:64027988~piPK:64027986~theSitePK:394038,00.html 57 Global Energy Outlook and Future Challenges inthe Developing World” - The World Bank’s Energy Week, Washington, DC, 8 March 2004. Claude Mandil, Executive Director, International Energy Agency. http://iris37.worldbank.org/domdoc/PRD/Other/PRDDContainer.nsf/All+Documents/85256D2400766CC785257000006FD C2A/$File/Mandil_EW04.pdf 58 World Energy Outlook 2005: IEA Projects Growth in Middle East and North Africa Oil and Natural Gas Sectors through 2030 but a Lack of Investment would Push up Prices and Depress GDP Growth http://www.iea.org/Textbase/press/pressdetail.asp?PRESS_REL_ID=163 59 Need Source 52 which kinds of rocks are likely to hold oil and they know where these reservoirs are and how big they are. Oil companies keep detailed information about individual basins secret, but most of the educated guesses made over the past few decades fall close to the same estimate: the world' s oil reserves began with a total of about 2 trillion barrels, of which some 900 billion have now been exhausted. The 1.1 trillion barrels that remain represent about a 40-year supply at current consumption levels of about 25 billion barrels per year. At first glance, this seems a comfortable cushion, but there are questions as to whether there would even be a chance to use it all, at anything like our present rate. In recent years, oil demand has been increasing rapidly although not steadily because of changes in the world economy. Much of the increase in oil demand is due to the fast growth in the economies of South East Asia, including China and India. In fact, since 1990, oil demand in the Asia-Pacific region has grown by 8 million barrels per day, which is almost equivalent to the oil production of Saudi Arabia. World oil demand at about 80 million barrels per day in 2004 reached such a high level that annual increases of 2-3 per cent required new oil supplies of 1.6-2.4 million barrels per day. Up to now, non-OPEC countries have been producing at maximum capacity while the Organization of the Petroleum Exporting Countries (OPEC) member countries have acted as marginal producers providing whatever balance was required, despite their vast oil reserves and much lower costs of production. OPEC countries often had to restrict their production through a quota system in order to maintain oil prices and prevent their collapse. Unexpected crises resulting in oil production losses because of war, political instability, sanctions, terrorism, strikes, and even adverse weather, could be made up by the use of excess production capacities in OPEC countries. 2.4 Caribbean Energy Sector – Overview and Outlook The Caribbean region is heavily dependent on petroleum products for more than ninety per cent of commercial energy consumption. Conventional methods of electricity production through fossil fuel plants are among the most significant contributors to air, land and water pollution in the region. They are the primary source of greenhouse gas (GHG), and a major cause of balance of payments problem. At the same time, difficulties in increasing electricity supplies to meet the growing demand for cost effective and reliable power is a constraining factor in the economic development of the region. 2.4.1 Energy Use and Production in the Caribbean As shown in the Table 2.4.1 below, the region is a major importer of energy sources to meet energy needs. Major imports of energy sources range from gasoline and diesel for transportation uses, and fuel oil for power generation and shipping, jet fuel for aviation, and Liquid Petroleum Gas (LPG) for domestic and some commercial applications. Meeting energy demand in 2004 required the importation of more than 163 million barrels of petroleum fuels. Table 2.4.1: Liquid Petroleum Products Imports (000’s Bbls) COUNTRY/YEAR ANTIGUA And BARBUDA 60 1985 1990 1995 2000 2001 2002 2003 2004 847 1,441 1,300 1,435 1,448 1,506 1,611 1,720 Bahamas 3,130 4,268 5,186 7,014 6,944 7,221 7,127 7,855 Barbados 2,051 2,146 2,426 3,650 3,809 4,079 7,625 7,265 1,018 1,607 1,627 1,671 1,223 1,274 Belize 60 Petroleum Energy Statistics in the Caribbean (16 Caribbean countries) PETSTATS CD-ROM Series No.1, Caribbean Energy Information System 2004”; Scientific Research Council, Jamaica. 53 B.V.I 170 262 317 472 507 528 609 640 Cuba 37,310 97,288 76,878 41,270 41,481 37,757 45,308 31,925 Dominica 112 179 220 317 340 353 316 291 Dominican Republic d/na d/na d/na d/na d/na d/na 43,297 42,277 Grenada 181 333 419 623 613 647 525 537 Guyana 3,358 2,782 3,624 3,957 3,940 4,044 4,981 3,898 Jamaica 8,583 11,266 21,078 23,399 24,140 24,569 26,610 25,870 Montserrat 52 56 66 55 59 61 54 59 St. Kitts/Nevis 132 217 265 337 437 525 438 418 St. Lucia 391 666 867 1,007 1,030 1,236 1,260 1,246 St. Vincent 149 233 363 420 430 477 532 562 0 0 3,661 5,238 5,719 5,918 5,494 4,299 161 6,794 9,833 35,184 33,381 40,057 31,406 27,482 Suriname Trinidad/Tobago Turks & Caicos TOTAL d/na 116,605.5 d/na d/na d/na d/na 107,521.5 91,911.1 126,195.8 122,180.5 d/na 295 285 138,200.4 165,327.6 163,287.6 It should be pointed out that in addition to liquid fuels for transportation, electricity generation and domestic uses, the region also imports a significant portion of coal, primarily for use in cement production, in Jamaica, Dominican Republic and Cuba. While there is some experience with the use of biofuels in cement production it is not considered as a viable aspect of the program for the Caribbean given more potentially economic beneficial applications offered by transportation and power generations. 2.4.5 Overview National Energy Situations The national energy situations across the region are characterized by a national electric utility that is sometimes privately owned, sometimes public and sometimes a mix. These power companies use either bunker or diesel fuel to produce power. As shown below the cost of electricity is, on average, among the highest in the world primarily a result of the very high cost of transportation, associated with the relatively small quantities of fuel delivered to the various countries. Table 2.4.2: Electricity Prices For Select Caribbean Countries: Household and 61 Industry COUNTRY Barbados Cuba Dominican Republic Grenada Guyana Haiti Jamaica Suriname Trinidad & Tobago 1996 0.151 0.126 0.084 0.193 0.079 0.102 0.139 0.171 0.029 HOUSEHOLD62 1997 2003 0.167 0.188 0.128 0.137 0.082 0.107 0.193 0.221 0.078 0.059 0.096 0.060 0.135 0.169 0.171 0.171 0.028 0.036 61 2004 0.188 0.138 0.150 0.221 0.059 0.060 0.187 0.129 0.036 1996 0.157 0.079 0.101 0.163 0.105 0.098 0.106 0.131 0.024 INDUSTRIAL 1997 2003 0.174 0.197 0.072 0.081 0.098 0.106 0.163 0.188 0.104 0.078 0.103 0.085 0.105 0.115 0.131 0.131 0.023 0.035 2004 0.197 0.078 0.120 0.188 0.078 0.085 0.130 0.123 0.037 “The Potential of Renewable Energy Technologies – Diversifying Dominica’s Energy Supply, 2002”. Prepared by Al Binger, PhD and Earl Sutherland, University of the West Indies Centre for Environment and Development (UWICED), Mona Campus, Kingston, Jamaica. 62 Prices in U.S. Dollars per Kilowatt hour 54 Another characteristic of the national energy situation across the region is the high inefficiency in the use of energy resources. It is estimated that the region wastes more than half the available energy in the imported fuels - this make for very high energy per unit of GDP as shown in Figure 2.4.1 below. A major contributor to the poor energy efficiency is the relatively high percentage of private automobiles that consume significant amounts of fuel while sitting in traffic jams and the poor maintenance practices on vehicles. With the exception of the Bahamas, Jamaica, Guyana, and Barbados (where there is a national oil company that is primarily responsible for imports of petroleum fuels), in the rest of the countries petroleum fuels imports are controlled by the international companies. The institutional environment in the majority of countries across the region is one in which there is limited capacity for the management of the energy sector. An examination of the titles of the various government portfolios across the region reveal that at present, only a few countries have energy as part of the name of any portfolio. The policy environment is better developed in the larger countries compared to the smaller countries. For example there is no energy policy in a number of the OECS countries. Energy policies are also missing in bigger countries like Belize and Guyana. The limited capacity for energy planning and policy making in the majority of countries is a major institutional obstacle to bring about changes in the energy sector becoming consistent with the goals of sustainable development. 63 Figure 2.4.1: Percentage of Export to Pay for Fuel Imports Fuel Cost Export Ratio 70% 60% 50% 40% 30% 20% 10% 0% rdos Baba e Beliz p inica n Re Dom inica Dom eda Gren n Guya a 2003 2.4.2.1 ica Jama it St. K ts ucia St. L in St. V cent ame Suri n ad Trinid 2004 Transportation The regional demand for transportation fuel is driven by the increasing population, economic growth, and limited investment in public transportation. As shown below, fuel consumption has increased by some 46 million barrels between 1985 and 2004 (Table 2.4.3). While there is no national database on the types of automobiles and the numbers, visual observation shows that the majority of vehicles in the region are more than four years old. In the majority of countries there is no policy for importation of automobiles beyond age of vehicles in some instances, and the duty, based on the size of the engine. 63 GDP data is taken from World Bank World Development Indicators 2006. The 2003 export and import data for Barbados, Belize, Grenada, St. Lucia and Suriname was used as a proxy for the 2004 data. 55 Table 2.4.3: Quantities of Fuels for Transportation (1985 – 2004) 1985 TOTAL Barrels (000’s) 1990 1995 2000 2001 64 2002 2003 2004 116,605.5 107,521.5 91,911.1 126,195.8 122,180.5 138,200.4 165,327.6 163,287.6 2.4.2.2 Electricity Generation and Use Figure 2.4.2 below shows that over the period 1980-2002, the Dominican Republic exhibited the highest mean annual growth rate of installed capacity (5.8%), followed by Haiti (3.8%), Jamaica (3.6%), Trinidad and Tobago (3.2%), Barbados (2.8%), Cuba (2.3%) and St. Kitts and Nevis (1.5%). As expected, Cuba and the Dominican Republic accounted for 42 per cent and 27 per cent, respectively, of the installed capacity of the group, reflecting their relatively larger populations. For the corresponding period, Jamaica registered the highest mean annual growth rate of net electricity generation (7.3%), followed by St. Kitts (6.4%), Dominican Republic (5.9%), Trinidad (5.1%), Barbados (4.4%), Haiti (3.7%) and Cuba (1.8%). In 2001, over 86 per cent of Cuba’s electricity generation capacity was oil-fired. Currently, Cuba produces 50 per cent of the oil it uses for domestic consumption. However, it is still a net importer 65 of oil as consumption averaged an estimated 209,000 bbl/d. Accordingly, Cuba has to meet its shortfall of oil and petroleum products from other countries; and similar to some other countries in the region, Cuba, through the Caracas Accord, purchases some 78,000 bbl/d of crude oil and petroleum products from Venezuela (the other 50 per cent was imported mainly from Venezuela, under an agreement (Caracas Agreement) that expired in 2005). Cuba is the largest producer of renewable energy in the Caribbean. At present, the national grid covers 96 per cent of total population while the uncovered 5 per cent is located in remote locations, mainly in the eastern province. Electricity tariff for the household sector and agriculture is highly subsidized by the Government. In 2002, CITMA reported that Cuba’s electric generating capacity was dominated by fuel oil (85.5%), natural gas (8%), biomass (6 %) and hydro (0.5%). Figure 2.4.2: Mean Growth Rate of Installed Capacity and Net Generation (1980-2002) 8.0 7.0 Percent 6.0 5.0 4.0 3.0 2.0 1.0 Net Elect Generation 64 65 Installed Capacity SRC PETSTATS OLADE, 2004 56 Trinidad St. Kitts Jamaica Haiti Dom Rep Cuba Barbados 0.0 In the case of Jamaica, in 2004, 91 per cent of its commercial energy was from imported oil. The three largest consuming sectors are transport, electricity, and bauxite. In the Dominican Republic, 84 per cent of its power generating capacity is based on fossil fuels (coal, fuel oil and natural gas) and, to a lesser degree, on hydropower (534 MW, or just under 16%). In 1999 about 23 per cent of the country’s export earnings had to be used for buying oil and petroleum products. This heavy dependence on fossil fuels, all of which have to be imported, places a heavy burden on the trade balance of that country. In a 2004 publication, the EIA estimated that in 2002, as much as 88 per cent of the primary energy consumption of Trinidad and Tobago was derived from natural gas while 11.8 per cent was from petroleum. Trinidad is a net exporter of both oil and natural gas. As shown in Table 2.4.4 below, the Dominican Republic has the largest installed generating capacity of 5,530 MW, compared to 224 Megawatts (MW) for Haiti, which has a somewhat similar population. The installed electricity generation capacity in the OECS countries is less than 250 Megawatts. However, in terms of the ratio of electrical power production per unit of installed capacity, the Dominican Republic and Haiti were the least efficient, Jamaica being the most efficient, and Barbados, Cuba and Trinidad and Tobago approximately similar in efficiency. Trinidad and Tobago exhibited the lowest average internal electricity rate of 3.9 US cents/kwh. Industrial customers are billed at the highest rate of 4.6 US cents/kwh, commercial customers are in the middle paying 3.7 US cents/kwh, and residential customers pay the lowest rate of 3.3 US cents/kwh. Barbados had the highest average internal electricity rates of 19.5 US cents/kwh, with commercial customers paying the highest tariff of 20 US cents/kwh, and residential customers paying the lowest rate of 18.8 US cents/kwh. Jamaica recorded the second highest average internal electricity tariff of 14.7 US cents/kwh, with residential customers paying the highest rate of 17.4 US cents/kwh, and industrial customers paying the lowest rate of 11.6 US cents/kwh. Energy use measured in terms of kilograms of oil equivalent shows that on average, energy use per capita in Trinidad and Tobago is 4.3 times higher than Jamaica, 5.5 times greater than Cuba, 7.0 times more than the Dominican Republic, and 25 times higher than Haiti. The installed power generating capacity for the public grid in the Dominican Republic totals 5,530 MW (as of July 2003), and relies largely on fossil fuels (coal, fuel oil and natural gas, totaling 84%) and, to a lesser degree, on hydropower (just under 16%). This heavy dependence on fossil fuels, all of which have to be imported, poses a heavy burden on the trade balance of the Dominican Republic. In mid-2003, only 2,145 MW of the total capacity was reliably available. The maximum anticipated demand for power in 2003 was forecast at 1,950 MW. Despite the existing technical reserve, an average of 15 per cent of the potential power demand could not be delivered in 2002. Belize has an aggregated generating capacity of almost 348 MWh, and sells almost 308 MWh of electricity yearly. Peak demand is about 63 megawatts (MW). Generating capacity consist of 32 MW of hydro provided by two facilities (one 25 MW the other 7 MW); 20 MW of high speed diesel turbines, located at the West Lake Generating Plant and Substation; another 15 MW of diesel distributed in a couple of locations for strategic reasons. In 2005, the Belize Electric Company Limited (BECOL) purchased approximately 50 per cent of electricity from Comisión Federal de Electricidad (CFE), Mexico’s national utility. The cost of imported electricity was in the region of US$30 million. It has the third lowest rates compared to utilities in the Caribbean Region, measured in the 2002 Caribbean Electric Utility Services Corporation (CARILEC) Rate Survey. The Jamaican electricity system is estimated to have a generating capacity of 811 MW (most of which is heavy fuel oil {HFO} and diesel). Based on the nation’s projected economic growth, it is estimated that approximately 200-400 MW of new generating capacity will be required over the next 5-10 years. This will offer opportunities for the participation of the private sector, since government policy is mainly privatization and liberalization of the electricity sector over the longterm, with new generation capacity to be added by the private sector. Haiti is a net importer of fossil fuels, and would be the greatest beneficiary of any regional energy integration initiative. According to the most recent evaluation, the percentage of homes with electricity was 34 per cent, and thus it was the least electrified country in the target group. At the moment, Haiti suffers from extreme deforestation, as the population depends heavily on firewood as a cheap source of fuel. The country also imported some 11,100 bbl/day of petroleum products 66 in 2003 . 66 OLADE, 2004 57 Table 2.4.4: Selected Indicators of the Electricity Sector in Select Caribbean Countries 67 (2003) Units Antigua & Barbuda Barbados Belize Installed Generating capacity MW Electrical Power Production GWh Electrical Production/Installed Generating Capacity GWh/MW Electrical Power Consumption by Final Users GWh Average Internal Electricity Prices (US cents) KWh -Commercial (US KWh cents) -Industrial (US KWh cents) -Residential (US KWh cents) Electrical Service Coverage of Homes % - Cities % - Rural Areas % 2.4.6 St. Vincent Dominican & The Trinidad Republic Grenada Haiti Jamaica Grenadines & Tobago Cuba 210 3,959 5,530 244 811 1,416 871 15,909 13,489 512 7,146 6,437 4.1 4.0 2.4 2.1 8.8 4.5 782 12,469 11,893 283 6,516 5,876 19.5 11.1 10.3 8.1 14.7 3.9 20.0 10.5 10.6 9.2 15.0 3.7 19.7 8.4 10.8 8.8 11.6 4.6 18.8 14.3 9.5 6.2 17.4 3.5 98 na na 96 99 87 92 99 81 34 na na 88 na na 97 na na Renewable Energy Despite the vast endowment of renewable energy sources within the region, the contribution to the energy mix is insignificant in most countries. Countries that derive significant amounts of energy services from renewable sources are Belize, in the form of hydro that provides some eight percent of baseload; Cuba, that derives power from its sugar industry and from hydro; Dominica which derives a significant portion of electricity from hydro, and; Haiti, also from hydro. An example of wind derived energy services is the Wigton Wind Farm Project in Manchester, Jamaica. This is a 10 MW facility selling power to the national grid as available. The US$26 million facility, financed with a US$7 million grant by the Netherlands Government, is expected to displace annual emissions of up to 52,250 tons of CO2 that would otherwise come from fossil fuel based electricity generating systems. In Haiti, the contribution of renewable energy is not very significant, being limited to the exploitation of hydropower, biomass and solar energy, although wind potential assessed with support from the Government of France is appreciable. In terms of hydropower, in 2003, there was a reported generation of 197 GWh, from an installed capacity of 68 63 MW . The solar water heater industry of Barbados is the best-known example of the exploitation of a renewable energy technology in the Caribbean. Barbados possesses approximately 33,000 solar 67 68 Compiled from OLADE (2004) OLADE 2004 58 69 water heaters. ” In Barbados, the solar hot water program started in the early 1970s, and is estimated as saving the importation of some 227,000 barrels of oil for power generation. Cuba has been utilizing cane residues including trash as fuel for over 10 years. For example, between 1983 and 2005, Cuba used as fuel more than 2 million tons of residues that substituted for 500 70 thousand tons of oil and prevented 1.5 million tons of CO2 emissions . However, this represents only five per cent of its cane residue potential – indicating availability of supplemental fuel sources to fuel power generation in the sugarcane off season for power production. 2.4.7 Energy Resources The region has significant endowment of both fossil and renewable energy resources. However, with the exception of few countries, these resources remain vastly unexplored. 2.4.4.1 Fossil Fuel Resources In terms of fossil fuel production, Barbados, Belize, Cuba and Trinidad and Tobago are the only Caribbean states with proven oil and natural gas resources (Table 2.4.5). Trinidad and Tobago is the only significant exporter, it has become one of the major natural gas development centers in the world, and is the world’s leading exporter of both ammonia and methanol. Oil production in Barbados, in 2003, totaled 1,600 billion barrels per day. The country has no refinery so its crude oil is refined in Trinidad, and then returned for domestic consumption. At the end of 2002, the proven energy reserves in Barbados was estimated at 2.5 billion barrels of oil, 3 and 0.142 billion m of natural gas. In 2003, Barbados consumed 4.085 million barrels of oil equivalent (BoE) but produced only 0.528 BoE. According to the Energy Division of the Ministry of Public Utilities and Energy, around 75 per cent of the energy needs of Barbados are supplied from petroleum-based fossil fuels, 85 per cent of which is imported. The Division also reported that 23.5 per cent of Barbados’ primary energy is obtained from bagasse which is used to supply energy for the sugar industry. The remaining 1.5 per cent is obtained from the solar water heating industry, which provides virtually all of the local domestic hot water needs. Table 2.4.5: Proven Reserves and Production of Oil and Natural Gas in the Caribbean Proven Reserves Crude Oil Natural Gas Units Barbados Cuba T&T Total Billion Barrels 2.5 75.0 990.0 1,742.5 3 Billion M 0.142 70.792 733.038 803.972 71 Production Crude Oil 2003 Natural Gas 2002 3 000 bbl/day Billion M 1.6 0.028 80.0 0.351 156.7 17.302 213.3 17.669 Cuba has been showing significant growth in crude oil production, which in 2003, reached 80,000 barrels per day. By the end of 2003, Cuba’s proven crude oil reserves were 75 billion barrels, 3 while its natural gas reserves were 70.792 billion m (bcm). There are plans for drilling off Cuba’s northwest coast through Repsol-YPF. The results could change Cuba’s energy picture as a net importer of oil, should there be any significant finds. Repsol-YPF is projecting to spend more than US$40 million on the project in anticipation that a potential 1.6 billion barrels could be discovered 72 offshore. 69 SIDSNET, October 24, 2003, http://www.sidsnet.org/archives/energy-newswire/2003/msg00049.html Douglas, Charles, June 2006. Energy Information Administration (EIA) Country Analysis Briefs, Caribbean, http://www.eia.doe.gov/emeu/cabs/Caribbean/pdf.pdf; and OLADE (2004). 72 OLADE 2004 70 71 59 In the case of Trinidad and Tobago, reserves are estimated at 990 billion barrels, while the 3 estimated quantity of natural gas is 803.972 billion m . Trinidad and Tobago produced 156,700 3 bbl/day of crude oil in 2003, and 17.302 billion m of natural gas in 2002. 2.5 The Energy for Sustainable Development Challenges Based on ongoing exploration and identification of new reserves of oil and gas ranging from Belize to Cuba, the region’s already significant energy resources (fossil and renewable) is growing. This is a positive energy situation as on the global level energy resources, based on levels of consumption, are considered as being or approaching peak supply. However, this good news has a thorny side - adaptation to global climate change and sea level rise. According 73 to the Intergovernmental Panel on Climate Change (IPPC), climate change would impact energy supply and demand. Increased cloudiness can reduce solar energy production. Wind energy production would be reduced if wind speeds increase above or fall below the acceptable operating range of the technology. Changes in growing conditions could affect the production of biomass, as well as prospects for carbon sequestration in soils and forest resources. The continued derivation of energy services from fossil means increased risk of natural disasters, and natural disaster leads to significant reversals in standards of living for the general 74 populations . However, across the region, investments continue to focus on increasing the availability of energy services from fossil sources. These investments are driven by the existing development paradigm that more energy is always needed for growth – efficiency of use not 75 withstanding. Both internationally sponsored meetings on sustainable development of SIDS, concluded that these countries, due to their isolation, small size and very fragile environmental conditions, should adopt the paradigm of sustainable development as the guiding principle to improve the lives of the population and provide for future generations. The recommended paradigm of sustainable development is not consistent with the dominant approach now being pursued. The strategy of increasing fossil fuel use to drive development is similar to that of China and India. Clearly, implementing the sustainable development paradigm is proving to be a major challenge for Caribbean SIDS. A principal reason is that it requires the sustainability of the natural resource base be factored into long-term decision-making such as the future of energy. The challenge before the region is how to develop an energy strategy that promotes sustainable development rather than one that just meets energy needs to run the today and tomorrow economy, but one that will promote sustainable development so as to improve standards of living across generations without destroying the natural resource base on which the vast majority of island populations survival depends. The energy sector, in the vast majority of countries, has a one-way or no relationship with other sectors. The energy sector consists of the marketing companies for fuels and the electricity generating companies that provide energy services. These companies depend on the national economy – to which they are a major input provider generating the foreign exchange to pay for their primary import and their profits. This makes these countries very economically vulnerable. The sustainable development paradigm requires synergy between sectors. To successfully address the energy for sustainable development challenges will require significant rethinking of the nature and character of the energy sector, and to integrate climate change adaptation, employment generation, and environmental protection, in addition to the economic feasibility. The challenge of developing an energy sector that will promote sustainable development requires the development of institutional capacity to plan and implement an energy strategy in an integrated manner, as it requires transferring concepts of sustainable development at the global 73 Intergovernmental Panel on Climate Change (IPPC) Third Assessment Report: Climate Change 2001, IPPC Third Assessment Report 2004 75 There have been two international meetings – the first in Barbados in 1994 and the second in Mauritius in 2005 74 60 level into livelihood activities at the local level. This is proving quite a challenge for donors as well as the small island states. As discussed earlier, the present institutional capacity in energy is very limited, at best, in the majority of countries. The current capacity that exists is in the management of the power sector and the distribution of liquid fuels. This situation points to a critical need for the development of institutional capacity in energy management and planning in order to help the countries make their energy sectors contributors to sustainable development, rather than one that is in the vast majority of circumstances increasing long-term economic vulnerability of the countries. Enhanced institutional capacity is also needed to formulate national and regional policies to ensure that the appropriate national context is created where these energy strategies for sustainable development can be implemented. It is ironic that there is no regional mechanism yet established to address the region’s energy needs, although there have been a range of approaches, from national explorations to identify potential petroleum resources, to bilateral agreements for supplies, e.g., the Governments of Jamaica and Trinidad and Tobago for LNG, beginning in 2009. 61 CHAPTER 3 RATIONALE FOR AN AGRO-ENERGY PROGRAM IN HE CARIBBEAN 62 3.0 RATIONALE FOR AN AGRO-ENERGY PROGRAM IN THE CARIBBEAN Several studies by international development assistance institutions indicate that bio-energy will st play a much larger role in energy supplies during the 21 century. The contribution from biomass 76 in the long-term given in these studies vary from 100 to 300 exajoules (EJ) per year, towards the total world energy consumption which is projected to rise to nearly 500 EJ per year in 2025, 77 and 700 EJ per year by 2100 . The Caribbean region has significant renewable energy resources ranging from wind to geothermal. Among this wide array of renewable sources, biomass is by far the most developed and longest used. In general, the renewable energy resources across the region are undeveloped. Despite large endowments of renewable sources that could be used for electricity generation, in the prevailing environment of the high cost of electric energy generated from petroleum sources, renewable sources have not yet proved to be price competitive in the provision of baseload power. However, the potential to produce baseload and even peak electricity during the processing of sugarcane using advanced and high-energy efficient systems represents options for a viable renewable energy industry. In the area of fuel for transportation, the renewable sources are limited to biomass and particularly sugarcane as its juice can be made into a substitute fuel or extender for use in internal combustion engines. Based on this situation, the most economic option for a renewable energy that is likely to be competitive in a number of countries is biomass as liquid fuel for transportation as it also provides significant by-products for electricity generation – this is not a new conclusion and it was the basis of the Brazilian decision to develop the ethanol program. The by-product left over from ethanol is now a major source of fuel for process heat as well as power generation. Thus, there is both market and production synergy in developing biofuels with sugarcane as the lead crop. 3.1 The Agro-Energy Option for Economic Renewable Energy In Section 2 above, the region’s agriculture was shown to be in a very unhappy state and in need of new approaches to address the challenges of economic globalization and the high cost of production. The region’s energy sector is a significant market for fossil fuel exporters, but is the major contributor to the high level of economic vulnerability for the majority of countries in the region. There is therefore a major opportunity for positive synergy between the energy and agriculture sectors with potentially significant, if not unique national benefits, and the cost are not different from what would have been spent otherwise on agriculture or energy from imported sources. Figure 3.1.1, below, shows the relationship between sugar and oil prices for the period 1960 to 2005, and as can be seen, the energy prices have increased very rapidly relative to raw sugar. For sugar producing countries there is a unique opportunity to diversify away from the sweetener market into the energy services market given the relative ease at which sugarcane feedstock can be used for energy. The technical risks associated with this conversion are considered minimal for a number of reasons (as discussed in the technical appendix to this document), including proven technology and available examples to draw on. The economic risks would primarily be based on whether the sweetener market could improve and become more profitable than fuel for energy. This development is extremely unlikely for two primary reasons, first as discussed earlier in Section 2, prices for petroleum is expected to continue to increases in the future in response to demand and limits to supply; second, any increased demand for sweeteners will be met more competitively from the large producers such as Brazil, Australia, Thailand, the EU and the US, rather than the countries in the region that are with few exceptions high cost producers. Indeed, a 76 Exajoules equivalent to barrel of oil or liters of gasoline 77 Johansson, 1993; Greenpeace, 1993; Shell, 1994; WEC, 1994; IPCC, 1996 63 country like Brail and/or in combination with Australia and Thailand, can significantly alter the global sugar supply and demand within a few years. No similar situation exists to drastically alter the petroleum demand and supply situation. Such impacts could only occur as the result of global scale natural disasters that significantly reduces demand for energy. Given this situation and the experience gained from a growing number of countries in the production of biofuels to meet national energy needs, the Caribbean’s interest in exploring the development of biofuels industries, starting with the present sugar industry, is well founded. Further validation for the region to pursue development of biofuels is found in the long history in producing agriculture commodities, manifesting the capacity for the reliable production of raw material that is a necessity for successful biofuels enterprises. Despite the success in the production of agricultural commodities the present global conditions are not benefiting the economic status of most farmers particularly those who could most easily make the transition to biofuels, such as those involved in sugarcane growing, and as shown in Table 3.1.2 below, the economic value of sugarcane as feedstock for energy is significantly better than its use for sweetener. Figure 3.1.1: Sugar Prices versus Oil Prices: 1960-2005 78 In the case of biofuels feedstock production, the obstacles that results in reduced ability to compete at the global level for traditional agricultural exports are significantly reduce for the following reasons: 78 The Secretariat of the United Nations Conference on Trade and Development (UNCTAD), Common Fund for Commodities, New York and Geneva, August 2004. http://www.unctad.org/Templates/webflyer.asp?docid=5221&intItemID=1397&lang=1&mode=downloads 64 1. There is no high cost incurred in transporting the product to distant foreign markets as the product is for domestic consumption. 2. There is value being added along the production system - cane from production by the framer - to final use in vehicles or in electricity generation. 3. For external producers to compete they now have to overcome the economic disadvantages of high transportation cost - domestic production of energy therefore has a comparative advantage for domestic farmers, and with the increasing cost of crude the financial rewards will continue to improve. As shown in Table 3.1.2 below, the use of sugarcane that returns the lowest economic value per ton is its use for the production of raw sugar. Table 3.1.2: Value of 2004 sugarcane crop as a mix of sugar, ethanol and electricity 79 UNITS Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 22 22 US$ per ton cane 2 2 US$ per ton cane 24 24 US$ per ton cane Sugar Molasses TOTAL VALUE of 2004 crop (38.2 million tons cane) 917 917 Million US$ SUGAR & ELECTRICITY Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 22 22 US$ per ton cane 2 2 US$ per ton cane 64 81 US$ per ton cane Electricity Sugar Molasses TOTAL VALUE of 2004 crop (38.2 million tons cane) 2,442 3,096 Million US$ SUGAR, ETHANOL & ELECTRICITY Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 11 11 US$ per ton cane 1 1 US$ per ton cane 20 29 US$ per ton cane 72 98 US$ per ton cane Electricity Sugar Molasses Ethanol TOTAL VALUE of 2004 crop (38.2 million tons cane) 2,754 ETHANOL & ELECTRICITY 79 Need source 65 3,738 Million US$ Electricity Ethanol TOTAL Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 40 58 US$ per ton cane 80 115 US$ per ton cane VALUE of 2004 crop (38.2 million tons cane) 3,066 Assumptions: Sugar production Sugar price (fob) Molasses production Molasses price Ethanol prod from sugars 1 liter ethanol equivalent to Electricity production Diesel consumption Sugarcane production in 2004 0.110 tons / ton cane 200 US$/ton 0.05 tons / ton cane 40 US$ / ton 80 liters / ton cane 0.75 liters gasoline 200 kWh / ton cane 0.30 liters / kWh 38.2 M tc /yr Crude oil price Diesel cost Gasoline cost 70 0.666 0.672 4,379 Million US$ 100 US$ /barrel 0.951 US$ / liter 0.960 US$ / liter Note: Diesel and Gasoline costs includes 40% processing & distribution costs but excludes taxes & duties Based on the information from the above table, if sugar is produced from the sugarcane juice and the bagasse used to generate heat and electricity only to satisfy the requirements of the sugar mill, then the value of the sugarcane is US$24 per ton of cane and the value of the 2004 sugarcane crop for the Caribbean countries (38.2 million tons cane) is worth US$917 million. If all the sugarcane juice is used to produce sugar and the bagasse is used for export electricity, then the value of the sugarcane is US$64 per ton cane at a crude oil price of US$70 per barrel, and US$81 at US$100/barrel, under these conditions the total value of the 2004 crop is US$2.4 billions at $70 per barrel and US$3.1 billion at US$100 per barrel. If half the sugarcane juice is used to produce ethanol instead of sugar then the value of the sugarcane increases to US$72 and US$98 per ton cane at crude oil prices of US$70 and US$100 per barrel respectively. If ethanol is produced from the sugarcane juice and electricity from the bagasse then the value of the cane increases to US$80 and US$115 per ton cane for crude prices of US$70 and US$100 per barrel respectively; the total value of the regions 2004 sugarcane is now US$3.1 billion at US$70 per barrel and US$ 4.4 billions at US$100 per barrel. Making the necessary investment to extract maximum value for farmers’ crops is a proven approach to improving the well being of farming households. As discussed earlier, the failing agriculture situation is a result of a number of reasons – but the coming to force of a number of World Trade Organization (WTO) rules and economic globalization is resulting in more competition in the domestic market, as agricultural products of the industrialized countries are less costly than those produced by local farmers. Regional farmers are loosing markets due to high production costs, linked to economies of scale in production, high cost of transportation related to the export of goods, and the import of raw materials and inputs. 66 The development of biofuels industries will help to strengthen the national and regional economies, particularly in the area of balance of payments through the reduction of the quantum of foreign exchange required to pay for the importation of energy resources. In addition, the development of National Biofuels Program will provide the impetus for investment in education and research to provide the needed capacity to support continued development of biofuels. 3.2 Biomass as a Feedstock for Energy for the Caribbean The weather and climatic conditions across the region is very supportive of year-round plant growth (biomass production). The most efficient converter of solar energy into biomass among currently commercial agricultural crops is sugarcane. Sugarcane has been cultivated in some countries in the region for more than four hundred years for the production of sugar and rum. Other crops grown for long periods, such as coffee, cocoa, and spices, while producing significant quantities of biomass over the life are not very rapid producers and hence do not have individual biomass potential as annual sources of feedstock. However, these crops do have value when they are no longer producing beans as they represent feedstock for biofuels. The main physical determinant of the feasibility of producing biomass for use in energy is land availability. The available land and degree of utilization shows that there is significant amount of land resources that is currently available for the production of biomass raw material. Using Table 3.2.1 below as an example, all the countries in the region, with few exceptions, have land resources available for biofuels production. It is to be noted that Barbados, the country with the highest population density, has allocated almost 10,000 hectares of prime agricultural land for the production primarily of energy in the form of electricity and ethanol, as well as limited amount of sugar and molasses from sugarcane. The decision by Barbados would make them the region’s most technologically advanced in the production and conversion of biomass into energy and other co-products, and, as with solar energy for water heating, provides the region with another innovate approach to the development of renewable energy industries. Table 3.2.1: Land Resources available for production of Feedstock (000’s hectares) 80 (select Caribbean countries) Country Land Area Arable Arable Land ('000 ha) Land ('000 as % of Total ha) Land Area Arable Land per Capita Antigua and Barbuda Barbados Belize Cuba 44 43 2,280 10,982 8 16 70 3,630 18.2 37.2 3.1 33.1 d/na 0.1 d/na 0.3 Dominican Republic Jamaica Guyana Haiti 4,838 1,083 19,685 2,756 1,088 174 496 780 22.5 16.1 2.3 28.3 0.1 0.1 Saint Kitts/Nevis 36 7 19.4 0.2 St. Lucia 61 17 6.5 d/na 0.1 80 Extracted from FAO (2004); World Development Indicators 2002, World Bank; CIA World Fact Book, https://www.cia.gov/cia/publications/factbook/index.html; Earthtrends, World Resources Institute (WRI), http://earthtrends.wri.org/pdf_library/country_profiles/agr_cou_028.pdf. 67 St. Vincent and the Grenadines 39 11 18 d/na Suriname 15,600 67 0.4 d/na Trinidad & Tobago 513 75 14.6 0.1 As shown in the graph below in Figure 3.2.1, the amount of energy input for the production of ethanol, different crops have different capacity for the production of biofuels. Countries that are sugarcane growers have an advantage, as the crop has the highest energy input to output ratio. Figure 3.2.1: Energy Input output ratio for Different Feedstock 3.4 81 Cost Benefits of Agro/Bio-Energy Electricity generation and transportation are the two major uses of biofuels, globally. In comparing the cost of biofuels used to generate electricity with the alternatives - other renewable energy sources (wind farms, grid connected photovoltaics (PV) and tidal/wave power), fossil fuels (natural gas and coal) and nuclear power - biofuels cost less. As discussed in Section 1.4 of the Technical Paper (Annex 1), for electricity generation, using solid biofuels for co-fueling with coal at US$0.25 to US$0.50/kWh is cheaper than the other renewables (PV, tidal, wind) and is similar in cost to fossil fuel alternatives (combined cycle gas turbines, coal in thermal power plants). Biofuels used directly for electricity generation and in combined heat and power applications at US$0.05 to US$0.15/kWh, is more expensive than natural gas, coal and on-shore wind farms, around the same cost as off-shore wind farms, and cheaper than tidal and PV. The two main fossil fuels used in the transportation sector are gasoline and diesel. These can be substituted by liquid biofuels such as ethanol produced from sugars and carbohydrates, and biodiesel produced from plant oils. Both biofuels can be produced from several different plant sources as discussed in the Appendix 1. The cost of producing ethanol from sugarcane, corn, grain and cellulosic crops, and producing biodiesel from rapeseed is compared with gasoline and diesel in Table 3.3.1. Also given is the cost of synthetic biodiesel produced from biomass-derived synthesis gas. 81 Source – Jose Moreira 68 Table 3.3.1: Biofuels: Current Costs and 2020 Projections (US cents/liter) Technology Gasoline / (diesel) cost for oil crude @ c. $50/barrel (FOB Gulf cost) Ethanol from sugarcane (Brazil) Current costs US cents/l [$/GJ] 0.34/(0.37) [10.4/(10.0)] 2020 Projections US cents/l [$/GJ] 0.29 [13.5] 82 Comments Dependent upon oil supplies Commercial ethanol production in Southern Brazil. Some scope for cost reduction. Ethanol from corn (US) 0.29 – 0.32 [13.5– 14.9] Commercial ethanol production in US. Some scope for cost reduction. Ethanol from grain United Kingdom (UK) 0.38 – 0.65 [18.0– 30.6] Commercial ethanol production in UK. Some scope for cost reduction. Ethanol from cellulosic crops (UK) Biodiesel rapeseed (UK) from F-T diesel coppice (UK) from 0.31 – 0.73 [14.4 – 34.2] 0.59 – 1.48 [18.0– 45.0] Cost projection for commercial plant based on engineering analysis. Commercial biodiesel production in UK. Some scope for cost reduction. 0.58 – 0.97 [16.2 – 27.0] Cost projection for commercial plant based on engineering analysis. . The cost benefits of biodiesel manifest themselves in many forms. As petroleum prices continue to increase it becomes more competitive on a price basis, and also with demand increasing. Up to this point, low consumer confidence, high commercial risk, price and availability were major market barriers, but those are changing dramatically 3.3.1 Costs and Benefits of Biofuels Industries Even though biofuels may be more expensive than its fossil fuel alternative, as shown in Table 3.3.1, it still makes very good local and national sense to promote its production and use because of its multiple socio-economic and environmental benefits. The development of a biofuels industry can go a long way towards meeting the basic developmental needs of segments of the population that are consistently at the bottom of the socio-economic ladder. As discussed earlier, substituting the use of imported fossil fuels with locally produced biofuels channels cash back into the rural economy benefiting the poorest farmers. Research from the Technical Paper (Appendix 1), shows that agro-energy industries increases income generation opportunities at all stages of feedstock production, transportation and plant operation for the equipment manufacturers and for maintenance. Marginal and degraded lands could become more viable for agricultural production, and farmers could sell biofuel feedstock for additional income. Other socio-economic benefits include support of traditional industries, rural diversification and the economic development of rural communities. In some cases, the 82 Gross and Bauen, 2005 69 increased use of bioenergy can revive cultural traditions that were eclipsed by the fossil fuel era th 83 of the 20 century. Environmental benefits of using bioenergy include : (g) Reduced soil erosion and improved conservation of biodiversity. (h) Conservation of natural resources by reducing pressure on finite resources and introduction of more sustainable agricultural systems. (i) Protection of fresh water supplies and reduced dry-land salinity and erosion. (j) Increased terrestrial carbon sinks and reservoirs. (k) Reduced GHG emissions due to fossil fuel substitution. (l) Improvement in coastal ecosystem due to reduced deposition of sediments on reefs, mangroves, and seagrass beds. 3.4 Global Lessons Learned in the Production and Use of Biofuels 3.4.1 Brazil By far, the leading country in the world in terms of biofuels, Brazil has over the last few decades served as an example of the associated cost and benefits of biofuels 3.4.1.1 Ethanol Brazil was an oil importer and the two oil shocks of the 1970s and 80s had an enormous impact on the Brazilian economy. In order to make fuel prices less susceptible to international petroleum price oscillations and reduce petroleum imports, the Federal Government started the “Proalcool” program in 1975, to produce ethanol from sugarcane juice and use it for two different applications: a) to introduce gasoline blended with ethanol in the market, and; b) to promote the development of pure ethanol-fueled vehicles. Now, thirty years later, the Brazilian alcohol program is the world’s largest commercial biomass program, and Brazil has a complete mastery over the whole alcohol production and consumption chain. In a similar way to the sugarcane industry, Brazil has reached a high level of technology for establishment, management and utilization of eucalyptus forests. Advanced technologies such as gasification and combined cycles for electricity and hydrolysis and fermentation for ethanol production has made it possible for Brazil to produce some of the cheapest bioenergy in the world both from sugarcane and eucalyptus. All gasoline sold in Brazil is blended with 20 to 26 per cent ethanol (anhydrous) on a volume basis and is called gasohol. Ethanol production has increased from around 0.5 billion liters in 1975, to over 16 billion liters in 2005, and comprises of 14.8 per cent of transportation fuels (gasoline and diesel), with hydrous ethanol having a market share of 6.3 per cent, and anhydrous ethanol blended with gasoline having 8.5 per cent. Ethanol is used both as an octane enhancer in vehicles, replacing lead and/or Methyl Tertiary-Butyl Ether (MTBE), and as a fuel substitute for gasoline. At current production costs, ethanol is cheaper than gasoline if oil prices are above US$35 per barrel. Currently, the ethanol-fueled vehicle fleet in Brazil is composed of: a) 15.5 million gasohol-fueled vehicles; b) 2 million hydrated ethanol-fueled vehicles; c) 606,000 flex-fuel vehicles; and d) 3.5 million motorcycles. Hydrated ethanol vehicles run only on a 95 per cent ethanol – 5 per cent water mix, but cannot run on gasoline alone or gasohol, while gasohol vehicles cannot run on hydrated ethanol. A few years ago, there was a shortage of ethanol that put some vehicle owners in a tight spot. To increase the range of fuels that a vehicle can run on, Brazilian car manufacturers developed the flex-fuel vehicle (FFV) that can run on ethanol, gasoline or any blend of the two, and launched it in March 2003. FFV vehicles have changed the fuel market by introducing full flexibility for the consumers to decide the fuel they want to buy at the gas station based mainly on the fuel price even though they are aware that ethanol is better for the environment. Currently, Volkswagen, General Motors, Ford, Renault, Peugeot and Fiat 83 For more details on cost benefits see Section 1.4 of the Technical Paper (Appendix 1) 70 manufacture FFVs and in May 2005, FFV sales exceeded gasoline-fueled vehicle sales, 49.5 per cent against 43.3 per cent. In 2006, cars manufacturers will produce around of 70 per cent of FFV in Brazil, and by 2010, FFVs will comprise 25 per cent of the fleet. Future developments will include a Flex-Fuel Engine that can run on 3 fuels: gasoline, alcohol and natural gas In 2004, Brazil produced 350 million tones of cane; the sugarcane agro-industry generated around 700,000 direct jobs and about 3.5 million indirect jobs. The rapid growth of this industry has been characterized by fast transition to commercial energy plantations, lower domestic utilization and improvement in transportation and industry. By 2010, this industry will provide direct employment to 840,000 persons with over 50,000 additional jobs being created every year. The success story of the Brazilian ethanol industry is the result of a long road that began with first experiences with alcohol-fueled automobiles in the country in 1912. By 1925, there were ethanolfueled vehicles on the roads. The year 1931 saw the beginning of five percent (5%) anhydrous ethanol blends with gasoline and the Brazilian Government made this compulsory in 1938. In 1966, the blend ratio was increased up to 10 percent on a voluntary basis. However, rapid progress started only after 1975, when the Federal Government launched the Proalcohol Program in response to the first oil shock. The first commercial ethanol-fueled vehicle was introduced in 1979. The ethanol blend ratio in gasoline was increased from 15 per cent to 20 per cent also in 1979, and this was raised to 25 per cent in 2003. At present the total ethanol consumption at some 30,000 gas stations is 200,000 barrels per day of equivalent gasoline, and the sugarcane industry is strong enough to operate without governmental subsidies. By building up the capability to produce either ethanol or sugar, the sugarcane mills can produce the best mix of these two products depending on the world market prices. Brazilian ethanol produced from sugarcane is much more effective in mitigating climate change than ethanol produced from corn as in the US. Each unit of fossil energy used to produce ethanol results in 8.3 units of biomass energy if it is produced from sugarcane, whereas it results in only 1.34 units of biomass energy if it is produced from corn. The ethanol production of over 16 billion liters in 2005 was responsible for mitigating around 40 million tons of carbon dioxide emissions. Brazilian ethanol’s contributions to reducing global warming can be replicated in other tropical countries by using appropriate plants and procedures. One important lesson that can be learnt from the path-breaking Brazilian ethanol experience is that a properly planned and executed government program for supporting the development of a biofuels industry can produce substantial benefits at the local, regional, national and global levels and lead the industry to a state where it can survive without special governmental incentives. Many aspects of the Brazilian experience could be very relevant to countries going in for ethanol production and usage in the transportation sector. The main barriers to fuel ethanol production, use and trade were found to be: a) land use change to a combination of food, feed, fiber, fuel; b) national agricultural interests; c) production and freight costs; d) taxation; e) export and import infrastructures; f) sustainability of supply; g) resistance of OEMs in certain markets; and i) resistance of oil marketers. The main drivers of fuel ethanol production, use and trade have been oil import dependence, switching from oil to ethanol imports, improving local and global environments, developing nonfood markets for agriculture, creating jobs along the productive chain, adding value to the rural economy, and fuel ethanol mandates and/or fiscal incentives. Strategic benefits include increasing the energy security by reducing reliance on fossil fuel and diversifying the energy matrix. Social benefits include the recovery of large deforested areas by biofuels crops and significant increase in employment opportunities, mainly in rural areas. Environmental benefits include reduction of atmospheric automotive emissions from alcohol vehicles that have almost zero greenhouse gas emissions, a sustainable production cycle for ethanol from sugarcane by controlling the use of fertilizers in sugarcane fields and replacing it with by-products of industrial production (vinasse and filter cake), and a reduction in the use of 71 pesticides and their environmental impacts by development of disease-resistant species. Environmental legislation in Brazil specifies that it be forbidden to engage in any type of deforestation; consequently, sugarcane plantations have expanded mainly in areas previously used for cattle. Environmental regulations also require the gradual introduction of green cane harvesting to allow the recovery of sugarcane trash (leaves and the tips of the plant) and significantly increase the biomass available for energy production. Brazilian experience also shows that vehicle adjustments are not necessary if blends of up to 10 percent ethanol in gasoline are used, but transport and storage tanks need to be cleaned properly. For blends with more than 10 percent ethanol the current vehicle fleet need modifications or else vehicles manufactured for running on such blends must be used. The environmental benefits of using up to 10 percent ethanol blends include reductions of: a) 20 to 30 per cent in 7 per cent in CO2 emissions; b) toxic compounds (benzene) and sulphur oxides proportional to the mixture level. However, these blends will increase emissions of: a) nitrogen oxides by 10 percent, and; b) aldehydes by 30 per cent. 3.4.1.2 Biodiesel The developments in producing biodiesel and blending it with diesel fuel are only very recent. Even though first experiences began in 1970, high vegetable oil prices prevented further development. In 1980, the first biodiesel patent in the world was awarded to the Federal University of Ceará. However, it was only as late as 2002 that biodiesel came into the Government Agenda and a Working Group was formed. In December 2003, an Inter-Ministerial Executive Committee was constituted and a Management Group was made responsible for program implementation. The Brazilian “ProBiodiesel” Program was finally launched in December 2004, with the academic, industrial and government sectors working together to define the proportions, routes and technologies to be employed. The basic objectives of the Biodiesel Program are: a) to reduce oil dependency, b) to produce environmental gains, and c) to introduce family agriculture into the raw material production process. A Regulatory Framework is being consolidated that will: a) allow blends up to 2 per cent, b) make a 2 per cent blend compulsory in 2008, c) increase the blend ratio to 5 per cent by 2013, and d) give priority to North and Northeast regions for palm and castor cultivation. A 2 per cent blend will require production of 800 million liters of biodiesel per year. Brazil has also started a new National Program of Incentive to Electric Energy from Alternative Sources called “ProInfa,” that will guarantee the purchase of 3,300 MW from small hydro, biomass and wind power plants. A minimum of 60 per cent of national equipment is to be employed in the first phase, and 90 per cent in the second. ProInfa will diversify the Brazilian energy matrix and stimulate the national engineering industries. 3.4.2 India India’s import of crude oil is expected to go up from 85 million tons in 2001 to 147 million tons by 2007. Overall transport crude oil demand was more than 50 million tons in 2001 with nearly 80 per cent in the form of diesel. Domestic supply can presently satisfy 22 per cent of demand and dependence on crude oil imports amounting to more than 8 billion US$ per annum is increasing since there is a growing demand gap between production and consumption. Indian petrol reserves are expected to last only another 20 years. Rising and volatile crude oil prices and its foreign exchange costs are one of the main risk factors of the Indian economic and social development prospects. In addition to reducing this risk, local production of bio energy is projected to have a broad range of positive economic, social and environmental implications. The Indian national program on biofuels (mainly ethanol and biodiesel) aims to stop soil and forest degradation and its environmental implications, generate employment for the poor, in particular for women, reduce greenhouse gas emissions and improve energy security. 72 3.4.2.1 Ethanol The Indian fuel ethanol industry began during World War II with, “The Power Alcohol Program,” when a large number of distilleries began to manufacture ethanol for mixing with petrol, as there was an acute shortage of petroleum products. After the ‘oil shock’ of the 1970s, extensive field trials were conducted by the research and development department of the public sector Indian Oil Corporation, in collaboration with the Indian Institute of Petroleum. These trials were carried out within cities, on the highways, on hilly terrain and in all types of weather conditions, employing a variety of vehicles including two-wheelers and cars using 10 per cent and 20 per cent blends. The Program was highly successful and no problems were encountered but the technical report concluded in its last portion that there was an inadequate availability of ethanol without studying the matter in detail, and so the Ethanol Program was forgotten for more than a decade. In the mid-1990s, the Bureau of Indian Standards brought out standards for petrol which permitted the use of 5 per cent ethanol as an oxygenate. Another set of blending trials was also conducted in Delhi, with government vehicles, which again proved to be highly successful from the point of view of environment and fuel efficiency, etc. According to a study by the Federation of Indian Chambers of Commerce and Industry, the country has the potential to save nearly 800 million liters of gasoline annually, if the transport sector blends 10 per cent ethanol with gasoline. Assuming a yield of 225 liters per ton of molasses, the potential production of ethanol from molasses in 1999/2000 would be 1.8 billion liters. Even after accounting for the estimated normal requirement for industrial and beverage purposes of 1.193 billion liters, the country would still have a potential ethanol surplus of 607 million liters that could be used for blending with petrol. If other raw materials are used for ethanol production as well, total surplus alcohol production could reach almost 800 million liters. Considering that India’s current annual petrol consumption exceeds 8 billion liters, the present installed ethanol capacity could easily meet the petrol demand of the transport sector, if the government decided to introduce gasohol with a 10 per cent alcohol content. A fuel ethanol program is of particular interest to the sugar industry because of a sugar glut (part of which the industry has been trying to export) and increasing supplies of molasses. The sugar industry has therefore lobbied the government to embrace a bio-ethanol program for several years now. The industry emphasizes that producing fuel ethanol would absorb the sugar surplus and help the country’s distillery sector, which is presently burdened with huge overcapacity, and also allow value addition to by-products, particularly molasses and bagasse. Realizing the huge potential benefits of ethanol blending for the country, the Petroleum Ministry started projects at three depots in April 2001, to blend 5 per cent ethanol with petrol. This provided an opportunity to the stakeholders to identify the barriers in implementation of the program including archaic laws and procedures dating back to the 18th century. Encouraged by the results of the pilot projects, the Government announced in December 2001, the decision to start 5% blending in eight states in Phase I, enhance blending to 10 per cent at the three pilot projects and initiate research and development programs for ethanol blending with diesel. An Inter-Ministerial Task Force (IMTF) was set up and concessional finance was to be made available to the ethanol/sugar industry. The 5 per cent blend would require around 330 million liters of ethanol per year in Phase I. A concessional excise surcharge on petrol "doped with 5% ethanol" was also proposed. The Indian Parliament approved these provisions. Other opportunities announced by the government in parliament were: a) At present, for a 10 per cent blend with petrol and diesel, the ethanol requirement is 6 billion liters per year requiring nearly 90 to 100 million tons of additional sugarcane (30 per cent of total sugarcane crop). This 84 will provide an additional income of Rs. 65 billion per year to an estimated 10 million farmers and provide direct employment to about 50,000 in the plants; b) US$1 billion in foreign exchange can be saved and energy security of the nation will be enhanced; d) Carbon emission reductions 84 Indian Rupee (currency) 73 will amount to nearly 5 million tons per year giving an additional income of $ 100 million from international carbon trading; f) The turnover of the alcohol industry, which operates at 40 per cent capacity utilization at present would increase by around Rs. 100 billion. In order to realize these opportunities, a number of challenges have been identified for the main actors involved - the central and state governments, the ethanol industry, the petroleum companies and the automobile industry. The Central Government needs to: a) Make ethanol blending mandatory in a phased manner, with a detailed time schedule of implementation so that distilleries have adequate time to set up ethanol dehydration facilities; b) Announce dates for taking up the 10 per cent blending program in good time so that additional distillery capacity can be created; c) Allow market forces to determine prices and allow imports of ethanol or molasses, if required; d) Notify the tax break proposed in the budget at the earliest; e) Bring clarity to the excise laws; f) Reduce duties and taxes and give incentives similar to those already being provided to other renewable sources of energy in the initial stages; g) Promote research and development in new biomass substrates for ethanol production. h) Set up an institutional framework where all stake holders and key policy makers meet regularly. The state Governments also have a major role to play. They need to: a) Immediately overhaul the laws relating to ethanol production for fuel; b) Eliminate levies, charges, fees etc., and reduce permissible taxes to encourage this industry. c) Permit alcohol industry and entrepreneurs to set up ethanol plants without any licensing procedure as per the guidelines of various Supreme Court rulings; d) Limit the role of the state excise department to ensure that denaturant is added to the ethanol and then treat ethanol like any other chemical; e) Remove all restriction for the use of any biomass substrates for production of ethanol. The Ethanol Industry needs to: a) Implement capacity building and select the best technology, plant size, and increase efficiency to reduce production costs; b) Employ latest technology in cultivation of crops so that lowest raw material prices can be maintained; c) Make sure there is adequate raw material available by shifting to new feed stocks; d) Undertake research and development in biomass to ethanol technology so as to increase the potential for ethanol production from these new feedstocks. Oil Industry needs to: a) Make buying procedures simple and transparent, and pay a fair price on time; b) Remember ethanol is an oxygenate and an octane improver use these properties cost effectively; c) Carry out research into renewable fuels including ethanol diesel blends and bio-diesel; d) Assist the Bureau of Indian Standards to make 10 per cent blend norms at the earliest; e) Build up capacity to store and blend ethanol at all depots. 3.4.2.2 Biodiesel Biodiesel is produced in India, mainly from Jatropha curcas and, to a lower extent, from other non-edible virgin oils (in particular Pongamia pinnata, called honge or pinnata, as well as Neem, and Mahua). Demand of edible oil is higher than production, so edible oils are much more expensive, sometimes by a factor 3-5, in India. In April 2003, the Planning Commission of India’s Committee on Development of Biofuels, recommended a major multi-dimensional program to 74 replace 20 percent of India’s diesel consumption. The Ministries of Petroleum, Rural Development, Poverty Alleviation and Environment have been integrated for this program whose objective is to blend 13 million tons of bio-diesel by 2013. A National Mission on Biodiesel has been proposed in two phases: 1) Phase I consisting of a Demonstration Project to be implemented by the year 2006-07, with an investment of Rs. 1500 crore ($300 million) on 400,000 hectares; 2) As a follow up of the Demonstration Project, Phase II will consist of a selfsustaining expansion of the program beginning in the year 2007, leading to production of Biodiesel required in the year 2011-12. Jatropha curcas is considered the most suitable tree, based non-edible oilseed, since it uses lands that are largely unproductive for the time being and are located in poverty-stricken and watershed areas and degraded forests. In Phase I, Jathropa demonstration projects will be implemented on 400,000 hectares of land in eight states. These demonstration plots will allow the viability of all components to be tested, developed and demonstrated by the Government, including linkages with different parts of the country, sufficient production of seeds, and to increase the awareness and education of potential participants and stakeholders to allow for a self-sustained dissemination in the subsequent phases. Each state will have one esterification plant of around 80.000 tons per year of bio-diesel that is expected to process jatropha seeds from some 50,000 to 70,000 hectares. Compact areas in each state will be further subdivided into 2000 hectares blocks of plantation to facilitate supply of planting material, procurement of seed and primary processing through expellers. Expected outputs from 400,000 hectares are meant to be 0.5 million tons of bio-diesel, compost from the press cake, and massive generation of employment (16 million days/year) for the poor. The program will improve degraded land resources and provide income to 1.9 million poor families. Phase II, beginning in 2007, is meant to bring the process forward to a market based, selfsustained mode. The National Biodiesel Mission wants to make it into a mass movement and mobilize a large number of stakeholders including individuals, communities, entrepreneurs, oil companies, businesses, industry, the financial sector as well as Government and most of its institutions. A total land area of 13.4 million hectares has been identified for jathropa cultivation; this includes forest areas (3.0 Mha); agriculture boundary plantation (3.0 Mha); agriforestry (2.0 Mha); cultivable fallow lands (2.4 Mha); wastelands under integrated watershed development (2.0 Mha); and strip lands such as roads, railways, and canal banks (1.0 Mha). A scheme of margin money, subsidy and loans is planned. Expansion of processing capacities will be supported by 30 per cent subsidy, 60 per cent loan, and 10 per cent private capital basis. Additional support is being sought from International Funding Agencies, since the program addresses global environmental concerns and contributes to poverty alleviation. Instruments to promote non-edible oils will include buy-back arrangements with oil companies and mandatory use of bio-diesel blends. The jatropha program is being combined with other programs of the Ministry of Rural Development to attract growers, entrepreneurs and financial institutions so that a self-sustaining program of expansion takes off on its own, with the Government playing mainly the role of a facilitator and provide only marginal financial support. The rural community will have the first right of access to the oil for its own use. Responsibility for availability of sufficient processing units will be with the Ministry of Petroleum. The direct and indirect impact of bio-diesel, e.g., employment generation, balance of trade, emission benefits etc., will be considered while fixing the duty structure so that the price of bio-diesel will be slightly lower than that of imported petro-diesel. A number of research and development needs have been defined by the program: a) genetically improved tree species, to produce better quality and quantity of oil; b) technology practices for adoption at grass root level; c) research on inter-cropping for agriculture, agro-forestry and forestry application; d) processing techniques including bio-diesel and uses of by-products; e) utilization of different oils and oil blends including potential additives needed; f) blending, storage and transport of bio-diesel; g) engine development and modification; h) marketing and trade; i) efficient water utilization techniques. 75 3.4.3 3.4.3.1 Philippines Ethanol The Bioethanol Initiative in the Philippines began only in March 2004, when the sugar industry created the Ethanol Program Consultative Committee (EPCC) to “supervise the conduct and review of studies pertaining to the viability of ethanol production from sugarcane” but, spurred on by the rapidly rising oil prices that have crossed US$70 per barrel, events started unfolding quite rapidly after that. The EPCC is composed of the Sugar Regulatory Administration (representing the government), planters group, and millers group. The sugar industry also created a Technical Working Group (TWG) composed of technical staff from the offices of EPCC members to “provide technical know-how and assistance”. In July 2004, the TWG presented its first report on, “Production Phase of Ethanol”. The report: a) showed the capability of the Philippine sugar industry to meet requirements of a nationwide National Fuel Ethanol Program; b) showed the bioethanol volume requirement at 5 percent and 10 percent can be supplied by the projected surplus production of sugarcane, starting in 2008; c) provided information on criteria for canebased substrates, logistic and investment requirements, and sugar/ethanol dynamics, and; d) noted that other feedstock options should be explored, such as corn, cassava, and sweet sorghum in order to support feedstock supply if the ethanol blend is further increased. Several important events took place in August 2004, to move the bioethanol initiative forward. Firstly, the Philippine Fuel Ethanol Alliance was created in order to coordinate efforts of the stakeholder industries by way of information sharing and regular dialogues. The Alliance was composed of the Sugar Regulatory Administration; Sugar Master Plan Foundation, Inc.; Philippines Sugar Millers Association; Center for Alcohol Research and Development, and; the oil company Petron Corporation. Secondly, the “Bioethanol Bills” were filed in the House of Representatives and the Senate with the aim of promoting the use of ethanol as an alternative transport fuel by establishing a National Fuel Ethanol Program. Thirdly, senior officials from the government, sugar industry and the oil company visited Thailand, to meet with the heads of petroleum company PTT, Thai Ministry of Energy and others, to discuss possible cooperation between Thailand and the Philippines in an Association of Southeast Asian Nations (ASEAN) Fuel Ethanol Initiative. In September 2004, the Department of Energy adopted Bioethanol as a part of its agenda towards Energy Independence and officially presented its Alternative Fuels and Energy Technology Program, which included plans to implement bioethanol production and utilization A mandate for bioethanol use began to take shape in November 2004, when the Thai Prime Minister Thaksin Shinawatra advised President Gloria Macapagal Arroyo to adopt a mandated policy on bioethanol use. The Second Pacific Ethanol and Biofuels Conference, held in Bangkok, in December 2004, was attended by a multi-sectoral delegation from the Philippines. The main objectives of the visit to Bangkok were to study and learn about developments regarding fuel ethanol in other countries, and to meet with representatives of the Thai Ministry of Energy, Cane and Sugar Board, and petroleum company PTT, to obtain information on the legislative framework and technical considerations related to the implementation of the Thai Fuel Ethanol Program. In February 2005, Congress began discussing bioethanol in the Lower House, and the House Committee on Energy created its own Technical Working Group to put flesh into the Bioethanol Bills. The Chamber of Automotive Manufacturers of the Philippines approved the 10 percent ethanol-gasoline blend as provided in the World Fuel Charter. In March 2005, the Ethanol Alliance worked with different government agencies on specific provisions of the Bioethanol Bill, and discussions were held with the Environmental Management Bureau to classify ethanol distillery effluents, also called vinasse, as liquid organic fertilizer. In May 2005, President Arroyo launched the Philippines’s National Bioethanol Program during the signing of contracts for the country’s first ethanol plant, with a capacity of 25 million liters per 76 year, using 300,000 tons of cane. Construction of the plant will begin in the first quarter of 2006, and operations will start in the second half of 2007. Construction of a second ethanol plant with a capacity of 38 million liters per year is expected to begin in June 2006. A website has been created to provide online information dissemination and education on ethanol and the sugar industry. The government is now formally committed “to pursue a policy towards energy independence consistent with the country’s sustainable economic growth that would expand opportunities for livelihood, with due regard to the protection of public health and the environment by mandating the use of bioethanol as motor fuel as a measure to mitigate toxic and greenhouse gas (GHG) emissions; to provide indigenous renewable energy sources to reduce dependence on imported fuel oil, and; to increase rural employment and income.” 3.4.3.2 Biodiesel Since 1983, several government and private institutions in the Philippines have conducted research and development experiments on the fuel application of Coconut Methyl Ester (CME). These included technology transfer of CME to Dahitri Plantation in 1991, and evaluation of a claimed “cold process” transesterification technology, at PCA Zamboanga Research Center in 1995. The general objective of these experiments was to establish the viability of CME as a substitute for petroleum diesel fuel. These studies concluded that it is technically viable to substitute petroleum diesel with 100 per cent CME directly fed to diesel transport vehicles, but not economically viable due to high cost of coconut oil. When the price of Coconut Oil (CNO) increased, or when the price of petro-diesel decreased to a level much lower than that of CNO, the promotion tended to be discontinued because of economic viability issues which failed to attract local and foreign investors. When the Philippine Clean Air Act (RA 8749) was enacted in 1999, the law provided a window of opportunity for CME as a petro-diesel quality enhancing additive, as CME has demonstrated that it is a cost-effective solution for complying with the smoke emission specifications/standards of the Clean Air Act. PCA-DA launched a Biodiesel Development Project in May 2001, with issuance of DA Special Order no. 176, series of 2001. PCA set-up a Coconut Biodiesel Pump Station at its Quezon City compound for promotional utilization of CME and conduct of scientific validation testing and research and development activities. The general objective was to establish the viability of CME as a petro-diesel quality enhancer for the reduction of air pollution, for better engine performance, and for increased utilization of CNO in the domestic market. Smoke emissions of 15 PCA vehicles without any engine modifications were tested with one percent CME blend. The test results showed a reduction of around 50 per cent on their smoke emissions. Further engine performance and emission tests with CME were undertaken by Interagency and Multi-sectoral cooperation, in 2003. This study established the cost-benefits of using Coco-Biodiesel. Actual road run testing showed an average increase of more than 17 per cent kilometers for every liter of diesel consumed was recorded, and dynamometer test results showed a torque increase of 2.5 percent to 3.2 percent for CME blends compared to Low Sulphur Diesel. Standards for pure CME (Philippine National Standard 2020:2003) were promulgated in May 2003, and in February 2004, President Arroyo signed the Memorandum Circular No. 55, directing all Departments, Bureaus, Offices and Instrumentalities of the Government, including Government-owned and controlled Corporations to incorporate the use of one percent, by volume, Coconut Methyl Ester in their diesel requirements by July 2004. M.C. 55 made the Department of Energy as the lead implementing agency and also specified the responsibilities of the other agencies that would ensure security of CME supply, monitor and test vehicle emissions standards, provide an inventory of diesel vehicles, support research and development activities, develop fiscal and non-fiscal incentives, and provide incentives under the BOI IPP. In April 2004, President Arroyo launched the Coco-Biodiesel Program. She said the program was a) renewable; b) indigenous, thereby reduces dependence on imported fuel; c) supports government’s poverty alleviation program, and; d) directly affects the lives of about 3.1 million 77 farmers and 25 million Filipinos dependent on the coconut industry. The coconut industry, at its present production levels, can supply enough coconut oil for 10 per cent CME blending. The current coconut oil production is nearly 1,400 million liters, of which 500 million liters caters to local demand leaving 900 million liters for biodiesel production. Since the present petro-diesel demand is 7 billion liters, only 700 million liters is required for a 10 per cent blend. 3.4.3.3 Pure Coconut Oil Another interesting development is a series of tests conducted by the Philippine Coconut Authority (PCA) on the use of filtered coconut oil to substitute diesel without esterifying it to biodiesel. Initial results in running several PCA vehicles, shallow tube well pumps, and other farm equipment on 100 percent coconut oil for about two months, show that it really works. Coconut oil is cheaper than coco-biodiesel. PCA says that a one-ton mini oil mill, organized by the farmers themselves under various cooperatives, could now manage the production of filtered coconut oil that could supply the fuel requirements of their farms and their community. If this would be realized, PCA said it would have great impact on the lives of the coconut farmers, to the industry and the country. In order for these potentials to materialize, there must be cooperation of other government agencies and institutions like the Department of Science and Technology, Department of Energy, University of the Philippines and the Local Government Units. PCA said that a filtered coconut oil protocol must be established immediately so that the dissemination of the process and technology of producing filtered coconut oil could be started to fully develop this biofuel alternative to petro-diesel. The Biofuels Act After being passed by the House of Representatives in November 2005, the Biofuels Bill was approved by three Senate Committees in April 2006: the Energy, Finance and Food and Agriculture Committees. The Bill will now be put forward for approval by the Senate plenary, when session resumes in May 2006. Once the bill becomes a law, a Philippine Biofuel Board would be created to oversee production and use of alternative fuels according to the bill. The Biofuels Act will mandate the use of biofuels in a phased manner, with a minimum of one percent biofuel mix for all diesel fuel sold in the country, for the first two years. This would be increased to two percent biodiesel in diesel fuel and five percent ethanol in gasoline after two years, and to 10 percent after four years. The bill also calls for: a) Zero value-added tax (VAT) on biofuels; regular gasoline at present is subject to a 10percent VAT; b) Government financial institutions like LandBank, Development Bank of the Philippines and Quedancor, to provide easier financial assistance to local biofuel producers; c) A wide range of fiscal and non-fiscal incentives including exemption from tariff duties on importation of equipment and machinery to encourage entry of new investors in the biofuels sector; d) Classification of all ethanol production and blending investments as "pioneering" or "preferred areas of investment," which would entitle them to financial incentives; e) Tariff Commission to create a tariff line for bio-ethanol fuel; f) Department of Agriculture, through its relevant agencies, to develop a national program for the production of crops for use as feedstock including but not limited to sugarcane, cassava, sweet sorghum and corn to ensure availability of feedstock for production of bioethanol for motor fuel; g) Gradual phasing out of the use of harmful gasoline additives and/or oxygenates to begin within six months, such that within three (3) years from the effect of this Act, such harmful gasoline additives and oxygenates shall have been totally phased out nationwide. 3.4.4 Pacific Island Countries The Pacific Island Countries are heavily dependent on imported petroleum products for transportation and electricity. The main biomass resources that can substitute gasoline and 78 diesel are coconuts, found all over the Pacific, and sugarcane produced only in Fiji. Fiji happens to be the largest country in the south Pacific, and in this section we examine Fiji’s sugar and coconut industries. We also look at some pioneering work being done in Vanuatu, on using coconut oil to run diesel vehicles without converting it to biodiesel; this has tremendous implications for all coconut growing countries searching for a more profitable use for coconut oil. 3.4.4.1 Fiji Sugar continues to be a major export commodity, accounting for around 19 percent of total exports in 2003. Unlike most sugar growing countries, over 21,000 independent growers grow nearly all of Fiji’s sugarcane on farms averaging four hectares. However, the future of sugar exports and the sugar sector as a whole is uncertain because the current industry structure is not viable and a restructure is essential to address the industry’s problems. Preferential prices offered by the EU has led to the gradual decline of Fiji’s sugar industry into its present state of crisis, characterized by high incidences of cane burning, low sugar quality, low yields, high costs due to antiquated, inefficient sugar mills, an inefficient rail transport system, a land tenure system that lacks incentives to improve, and politics that make reform difficult. The recent WTO ruling that will force the EU to withdraw subsidies it extends to Fiji and other ACP countries by 2007, is forcing the sugar industry to go through a very difficult period of adjustment. Two studies completed recently have recommended measures to address problems in different segments of the industry: “Intermediation of the Sugar Sector Restructuring” by the Asian Development Bank (ADB), 2003; and “Revival of the Sugar Industry,” by an Indian Technical Team, in 2004. The ADB study focused on providing alternate livelihoods to sugarcane farmers and cane cutters forced out by expiry of the land leases and restructuring. The Indian study came up with a plan to revive the sugar industry by increasing the productivity of the sugarcane crop and the efficiency of the sugar mills, and to produce higher quality sugar. Both studies have been received positively by most of the Fijian stakeholders and their implementation has started. For reviving the Fijian sugar industry the Technical Team from the Indian Sugar Technology Mission (STM) has proposed upgrading of the four sugar mills using higher-pressure boilers to increase efficiency of steam usage and several other measures. The F$86 million required for implementing the Indian proposal is being given as a Government-to-Government (G2G) soft loan by the Government of India. In 2005, the Fiji Sugar Corporation (FSC) floated tenders for the equipment, and has placed orders for the equipment that will be installed and commissioned before the crushing season of 2007. Training of field and factory personnel at sugar mills in India has already commenced. In addition, a human resource development program for training and carrier enhancement will also be implemented in Fiji, to meet the higher professional requirements. The Indian team also proposed increased cogeneration capacities at two of the largest sugar mills so that more electricity can be exported to the Fiji Electricity Authority (FEA) grid, on the island of Viti Levu. Additional turbo-generator capacities of 20 MW will be installed at the two biggest mills that process a total of two million tons of cane per year. The F$60 million required for this will be raised from national financial institutions. The cogeneration plants proposed will use bagasse during the crushing season and coal during the off-season. FEA and FSC have signed a power purchase agreement for sale of the cogeneration electricity. An Asian Development Bank (ADB) study on “Intermediation of the Sugar Sector Restructuring” in 2003, led to a F$40 million loan being approved by the ADB for the Alternative Livelihoods Project (ALP), that started in May 2005. The main goal of the ALP is to create increased and diversified on- and off-farm livelihood opportunities for people in rural areas to offset adverse effects of sugar restructuring and lease expiry, and to support poverty reduction. The project comprises four components to be implemented over six years: (i) Agricultural Diversification; (ii) Off-farm Livelihoods; (iii) Rural Financial Services, and; (iv) Savusavu Port. 79 The Agricultural Diversification component aims at maintaining a viable and healthy agriculture sector and ensuring there are viable farming alternatives to sugarcane farming. It consists of three sub-components: a) Industry Organization and Market Access; b) Commercial Farming Capacity, and; c) Technology Development and Transfer. The Off-Farm Livelihoods component aims to generate sustainable off-farm employment and self-employment for people exiting the sugar sector and other poor in the project areas. Particular emphasis will be placed on promoting income generating livelihood activities, such as handicrafts and small-scale agro-processing for women household members in both farming communities and indigenous Fijian villages. This will be implemented through two sub-components addressing needs for advisory services and vocational training: a) Small and Micro Enterprises Promotion, and; b) Vocational Training. The Rural Financial Services (RFS) component aims to develop and establish RFS which can efficiently provide access to funds, both savings and credit, for farming and non-farming rural communities, including traditional village communities and women, to facilitate their livelihood activities and improved quality of life. This will be done primarily by supporting development of community based Micro-Finance Institutions (MFI) which are better able to address rural market needs than the formal, commercial financial system. The objective of the Savusavu Port component of the ALP is to develop infrastructure critical to the ability of Vanua Levu’s people to participate in the project through development and diversification of the island’s economy, improving living standards for indigenous Fijian and Indo-Fijian communities, and reducing migration to Viti Levu and out of Fiji. The ADB study had found that the level of socio-economic development on Vanua Levu depends largely on having a direct access to international markets. An all-weather, deep-water international port will be constructed at a total cost of US$22 million. Coconut Fiji’s coconut industry has been declining over the last 40 years because of low productivity, low prices and competition from other edible oils sold on the world market. The soybean industry in the US contributed to this by spreading a lot of misinformation about the ill effects of using coconut oil for cooking, on cholesterol levels. Although there have been some efforts in the last four decades to revive the industry, the lack of a sustained long-term national policy for development of the coconut sector has made it difficult to reverse the decline. In the early 1960s, copra production was over 40,000 tons/yr; now it is less than 15,000 tons/yr. Moreover, about two-thirds of the trees will go out of production over the next 20 years. The older trees need to be replaced soon otherwise the industry will decline further and the rural people dependent on the industry will migrate to urban areas looking for alternative livelihoods adding more pressure on the limited resources of the urban centers. The rural population could also react by resorting to more unsustainable use of natural resources for livelihood such as “ slash and burn”. In response to this problem, the Fijian Government created the Coconut Industry Development Authority (CIDA) under an Act of parliament, in November 1998, with a mandate to revitalize the industry. CIDA has drawn up a 25-year Coconut Industry Master Development Plan that includes a Nationwide Coconut Industry Promotions Program (NCIPP). CIDA aims to restructure the coconut industry, register 20,000 coconut growers and establish a network of Coconut Planters Associations throughout the coconut growing areas. This will assist the Extension and Research and Development Divisions to achieve their targets for the planting of six million trees and the rehabilitation of another two million trees. The Taveuni Coconut Center, with its four seed gardens, will be provided financial, manpower and logistical support to play a key role in this campaign. A manpower development plan and increasing public awareness through posters in schools, restaurants, hotels, public markets and government offices, etc., are also being planned. CIDA aims to increase the production of copra, coconut oil and tender nuts for the local and export markets. Product diversification, intercropping practices, wholenut purchase centers and a centralized copra drying facility are envisaged together with a large number of mini-mills and two big coconut oil (CNO) mills. CIDA wants to improve the quality of life of 100,000 rural people involved in the coconut sector, empower women, reduce poverty and improve the education of 80 rural children. Other ambitious targets of CIDA include export of coconut timber and production of biodiesel to replace 10% of imported diesel. 3.4.4.2 Vanuatu One of the pioneers in using coconut oil in diesel vehicles is Tony Deamer, who lives in Vanuatu, in the south Pacific. For several years he has been experimenting with usage of coconut oil to run diesel automobiles and has now arrived at a mix that he sells under the name of “Island Fuel,” 85 which can be used in diesel engines without any modifications. Deamer started by using normal factory produced coconut oil that contains around four percent water and 2-3 per cent Free Fatty Acids (FFAs). He found that these contaminants cause the oil to solidify when the temperature of the oil drops below 22°C, which is quite common during winter in the South Pacific. One way around this problem is to blend the oil with some diesel fuel to prevent solidification. The presence of the diesel fuel also aids cold starting when the ambient temperature is below 20°C. The other problem was that the FFAs blocked the fuel filter when the fuel system was cold. This was overcome by fitting a small heat exchanger in the fuel line to warm the fuel prior to the fuel filter. The water for the heat exchanger was taken from the thermostat bypass circuit so that it was warm with a minute or so of the engine starting. This eliminated the fuel filter blockages. Tony Deamer now uses a proprietary process that removes both the water and the FFA from the coconut oil. The fuel is then filtered through a three-micron filter. The removal of water and FFAs eliminates the solidification of the fuel and gives the fuel greater calorific value. Moreover, after the water and FFAs have been removed from the oil, it has been found that the fuel pre-heater is not required. Deamer has been operating his fleet of vehicles on various blends of coconut oil and diesel in several ratios, and also on a coconut oil and kerosene mix. He even tried five percent methanol for a time, but found it evaporated out too quickly, so in the end he decided to stick with the proven 15 per cent kerosene blend. Tony Deamer’s “Island Fuel” made in Vanuatu, contains 85 per cent of the purified and filtered coconut oil blended with 15 per cent kerosene. No modifications are required in the diesel engines that use Island Fuel; however, engine pre-heaters are recommended for colder areas. Tony Deamer says that this fuel has been tried and tested over many years, and is now ready for retail sale. Unfortunately, the laws of Vanuatu do not allow the sale of Island Fuel, so he sells only the coconut oil to interested car owners. The minibus fleet in Porta Vila has tried out Island Fuel for over six months, and the bus operators are completely satisfied with using it and find that they are getting more kilometers per liter. Based on his experience with producing fuel-grade coconut oil and blends, and in using them as 86 fuels in all his vehicles, Tony Deamer has found that : a) Coconut oil has better lubricating qualities than other fuels for diesel engines so it causes less wear on internal engine parts and prolongs engine life. b) Coconut oil burns slower than other diesel fuels so it pushes the piston all the way down the cylinder instead of a rapid explosion at the top of the stroke, resulting in an even power release, less fuel use, less engine wear and a quieter running engine. c) Coconut oil fuelled diesel engines run cooler due to less internal friction and the slower burn rate. d) Coconut oil is not an ideal sub-tropical fuel, as it will solidify overnight if temperatures drop below 14 degrees Celsius. However, the gel point (the point at which it becomes solid) can be greatly reduced by mixing the coconut oil with kerosene or by keeping the fuel heated using heating accessories commonly found on generators, boats and transport vehicles. e) Coconut oil based fuels yield over 10 percent more kilometers per liter (km/l) used than petroleum diesel. Data collected over a 20,000 km, 6-month test on an Isuzu Direct 85 86 Deamer et al, 2005 Deamer et al, 2005 81 injection 2.5ltr 4JAI diesel motor in a pickup, that was giving less than 12 km/l diesel, showed that it had improved to approximately 13.5 km/l on "Island Fuel 60". f) A noticeable torque increase is felt with Island Fuel. It was noticed that a change down to the next gear was often not required as the engine keeps pulling at the lower RPM. This is easily explained by the fact that the coconut oil burns slower than diesel. g) The exhaust fumes from coconut oil are less harmful than mineral based fuels. When burnt in a diesel engine, coco diesel emits 50 percent less particle matter (black smoke) and less sulphur dioxide (SO2). Exhaust from coconut oil contains no poly acrylic hydrocarbons (PAHs) -- the main cancer- causing component of mineral diesel fuel exhaust. h) Coconut oil is non-toxic and fully biodegradable. It is safe to store and to transport. Oil spills on land or water are harmless and there is a reduced risk of fire. No chemicals are required to produce the fuel so there are no harmful by-products. i) The entire process of making coconut-based fuel for diesel engines can be done in the islands creating jobs and stimulating the economy. All the income from the production and sale of coconut oil stays in the islands instead of going overseas. A high percentage of the income from coconut-based fuels will go to the local farmers in rural areas. j) All the steps in the production of coconut oil can be fuelled by coconut oil or coconut residues so there is no addition to green house gases during the production of the fuel product. On the negative side, some drivers and passengers of the coconut oil blend powered vehicles have reported headaches if the exhaust gas leaks into the passenger compartment. The Motor Traders fleet has made changes to the exhaust system to clear the exhaust gases from the vehicle. The nature of the headache causing agent needs to be determined and if a greater number of vehicles are operating in an urban area it will need to be determined if this agent will cause problems for the general public. 3.4.9 Australia Bioenergy is relatively well established in some sectors in Australia. The installed electricity generating capacity at Australia’s 30 sugar mills, using bagasse, totals 369 MW. Australia is a leader in capturing and using landfill gas. Some 29 projects across Australia, up to 13 MW in size, have a total installed capacity of close to 100 MW. There are also 11 wastewater treatment plants around Australia that capture biogas for producing 24 MW of electricity. In addition, six to seven million tonnes of firewood are used in Australia every year. In recent years, there has been increased interest in the development of bioenergy to meet government greenhouse gas reduction targets. In April 2001, Australia’s Mandatory Renewable Energy Target (MRET) came into force. The Target requires an additional 9,500 GWh of new renewable electricity to be generated per year, from sources such as bioenergy. It is set to raise Australia’s renewable energy proportion from 10.5 percent in 1997, to approximately 12.5 percent by 2010. The MRET has provided a stimulus for bioenergy in Australia. For instance, Australia’s oldest sugar mill, the Rocky Point Mill in South Eastern Queensland, has been upgraded to 30 Mwe, for year-round operation, using wood waste in the non-crushing season. Australia’s first large-scale anaerobic digester (82,000 tons per year), fed by food and other organic wastes, is currently being commissioned near Sydney. This will generate 3 MW of electricity, enabling it to acquire Renewable Energy Certificates (RECs) under MRET. Co-firing biomass with coal has also become a commercial proposition at a number of power stations. Bioenergy is also geared up to help address one of Australia’s major environmental challenges – dryland salinity caused by rising water tables from earlier land clearing. This is being dealt with in part by the planting of deep-rooted oil mallee eucalyptus trees. Some 22 million oil mallees have recently been planted in Western Australia. A pilot plant is under construction to convert coppiced oil mallee to 87 eucalyptus oil (as an industrial solvent), activated carbon and renewable electricity . 87 Schuck, 2003 82 In its 2001 election policy, Biofuels for Cleaner Transport, the Australian government set a target of producing 350 ML of liquid biofuels by 2010. In 2003, the long-term costs of meeting this target were studied and in 2005, the Biofuels Taskforce examined whether the 2010 target can be met by studying the factors preventing achievement, actions that can be taken to help, the costs and the benefits. It was found that there are inter-related commercial risks that are impeding the 350 ML target by preventing an operating mainstream market for fuel ethanol blends, including: a) Oil companies in a highly competitive market, with no forcing regulation or long-term economic incentive, have no commercial reason to surrender market share to others – whether to other oil or biofuels suppliers; b) There is almost no consumer demand for ethanol blends, other than in minor market segments supplied by independents and small market trials by the oil majors; c) Consumer confidence remains poor following the events of 2002–03. Automobile associations and vehicle manufacturers generally have been cautious about giving unequivocal messages of confidence in a 10 percent ethanol blend (E10). However, the Taskforce considers that the low level of consumer confidence is not justified by the facts. Almost all post-1986 vehicles on Australian roads can use E10 quite satisfactorily. d) Under current market conditions, and with no consumer demand, oil majors have little commercial incentive to promote ethanol blends as a bulk fuel. But without contracts for sales to oil majors, new ethanol producers cannot invest in bulk fuel ethanol production. e) The first mover into bulk mainstream ethanol blend retailing faces considerably higher commercial risks than later entrants since they: (i) Would incur infrastructure and marketing start up costs; (ii) May need to discount prices; (iii) May not attract new customers – and so may only move current customers away from a fuel type with higher commercial returns; (iv) May be unable to secure reliable and sufficient ethanol at competitive market prices unless E10 is included in the shopper docket programs; (v) Would face a discounting price gap that will be difficult to bridge. Should the first mover fail to develop a retail market, it may face significant commercial losses – including wider loss of brand reputation. The oil majors cannot collude to avoid these first mover risks, even if they want to assist in meeting the 350 ML target. In addition, the policy settings for biofuels are complex and have undergone significant changes over recent years. Given the intense public debate around ethanol, there is sovereign risk in being the first mover to make investments. Also, until 1 July 2011, domestic ethanol producers will be protected from international competition. Current fuel ethanol costs of production in Brazil are around Aus$0.20/litre; Australian producers have much higher costs of production. In 2011, Australian oil companies will have access to fuel ethanol at world parity prices, and so may have an incentive to wait until closer to that time if they do make strategic decisions to move into ethanol blends. Raising capital for ethanol plants in Australia will become more difficult as 2011 approaches and competition looms. The Taskforce suggested some actions that could readily be taken to help address this impasse without affecting key policy settings or distorting markets: a) The government mandated ethanol-blend labeling standard could be modified. The Taskforce sees no need to label up to five percent ethanol blends. Suppliers would then be able to use ethanol in the mix up to five percent according to commercial requirements, including where it cost-effectively contributes to octane levels. For 5–10 per cent ethanol blends the label does not have to appear like a warning label. It could simply inform. For example, ‘E10’ or ‘Contains up to 10 per cent ethanol’. b) Information on vehicle/fuel compatibility could be provided to consumers in a more accurate and user-friendly way than the Federal Chamber of Automotive Industries’ current listing. For example, labels on fuel-filler caps and forecourt pamphlets with simple tick boxes could be used. 83 c) Consistency with world’s best practice can be demonstrated. For example, the industry and government could highlight that European fuel standards include up to five percent ethanol in petrol without labeling. d) Submissions have raised program options that the government could consider, to demonstrate confidence in E10. For example, opening procurement guidelines for its vehicle fleet and fuel supply to E10, or providing a limited number of competitive infrastructure grants for small business service station owners to lessen the risk of entering an embryonic E10 market. e) Consumer confidence, and health outcomes, could be improved by increasing the level of compliance inspections for fuel quality standards. This could be complemented by supporting information provided to industry participants on ethanol blend housekeeping. The Taskforce estimated that the costs to the economy of the current policy settings, driven by the biofuels excise advantage, to be around $90 million in 2009–10, reducing to $72 million a year (2004–05 dollars) in the long-term (post 2015). It was noted that most overseas production of biofuels is subsidized by governments, with the driver generally being agricultural support. The benefits were estimated to be: a) Meeting a 350 million liters (ML) target by 2010 under current policy settings could involve investment in new ethanol plant capacity (grain and C molasses based) and biodiesel capacity. Modeling suggested this could provide some 648 direct and indirect jobs regionally, although these would not be net gains to employment nationally. b) There would be some greenhouse gas emission benefits, of the order of $7 million a year, which could vary greatly depending on plant design and feedstock. On their own, these are not sufficient to warrant significant policy intervention, given that cheaper carbon reduction options are readily available. c) There may be potential for significant air-quality benefits from fuel ethanol use, emphasizing that considerable uncertainty remains. Benefits cannot reasonably be costed at this time due to uncertainty, but the potential for these to be substantial in the context of ethanol’s long-term fuel-excise concession underscores the need for urgent scientific and technical research. d) There is prima facie evidence that there may be potential for significant reductions in fine-particle emissions from the use of E10 in place of neat petrol. A comprehensive scientific and technical research is needed to assess and quantify this in Australian conditions for both E5 and E10. The government could consider tightening the framework of air quality–fuel quality–vehicle particulate emission standards, with the objective of gaining public health benefits, but this should take place within the general policy framework of harmonizing with world automotive and fuel markets. In turn, tighter particulate standards may create significant market demand for fuel ethanol without requiring additional subsidies or interventions. 3.4.10 U.S.A. Transportation fuel demand in the US is increasing at a rate of 1.5 to 2.3 percent per annum mostly in diesel consumption. In 2004, biofuels represented about 3 percent of total current US transportation fuel consumption. US refineries are operating at or near capacity and the demand for biofuels has been increased by environmental protection regulations. For example, air quality regulations have been a major stimulus for ethanol and biodiesel, alternative-fueled vehicle requirements for government and state motor fleets increase demand and production, and the banning of MTBE has stimulated ethanol demand. Policy and legislation has been widely used by the US government, as instruments to increase the production and usage of biofuels. Recent biomass legislation includes the Biomass Research and Development Act of 2000, Farm Security and Rural Investment Act of 2002, American Jobs Creation Act of 2004, and Energy Policy Act of 2005. The Farm Bill funds Grants for bio-based procurement, bio-refinery grants, public education, and hydrogen and fuel cell technology, and new programs to help farmers, ranchers, and rural small businesses purchase renewable energy 84 systems and make energy efficiency improvements. The Jobs Creation Act offers several tax incentives for ethanol producers and blenders, allows tax credit to be passed through to the farmer/owners of a cooperative, and allows the tax credit to be offset against the alternative minimum tax. The Energy Policy Act aims to enhance the national security of the US, by providing for the research, development, demonstration, and market mechanisms for widespread deployment and commercialization of bio-based fuels and bio-based products. This Act extends the Renewable Fuel Standard (RFS), until 2012. The RFS, to be implemented and enforced by the Environmental Protection Agency (EPA), specifies that: a) at least 4 billion gallons of ethanol and biodiesel must be used in 2006; b) ramps up about 700 million gallons per year, up to 7.5 billion gallons in 2012; c) regulations apply to refiners, blenders, and importers, and; d) cellulosic ethanol qualifies for enhanced credit (1 gallon = 2.5 gallon credit). The 2005 Transportation Bill provides funding for the National Biodiesel Board, for biodiesel testing in new clean diesel engines, and $10 million per year, four years, for five Sun Grant centers. The Sun Grant Initiative of January 2004, is a concept to solve America’s energy needs and revitalize rural communities with land-grant university research, education and extension programs on renewable energy and bio-based, non-food industries. The mission of this initiative is to: a) enhance America’s national energy security; b) promote diversification and environmental sustainability of America’s agriculture; c) promote opportunities for economic diversification in America’s rural communities, and; d) expected to provide significant funding for competitive university-based grants. 3.4.10.1 Ethanol The ethanol industry has been developing in U.S. for the last 25 years, as compared to 30 years for Brazil. Since 1990, the ethanol industry has been the fastest growing industry in rural America, and in 2005, the industry will add 13,000 jobs to America’s manufacturing sector and will be responsible for over 147,000 jobs in all sectors of the economy. It will also reduce greenhouse gas emissions by 7 million tons, decrease petroleum imports by 143.3 million barrels, decrease the U.S. trade deficit by $5.1 billion, and give $1.3 billion of tax revenue for the federal government, and $1.2 billion for State and Local governments. The fuel ethanol capacity in 2004 was 15 billion liters, and the industry opened 12 new state-ofthe-art production facilities during the year. The potential capacity in 2025 is estimated to be 100 to 110 billion liters that is roughly 15 percent of U.S. fuel demand. Ninety percent (90%) of the ethanol is made from corn. New ethanol capacity will include grain sorghum, straw, so-called “waste” materials, cellulose, municipal solid waste (MSW), etc. There are over three million ethanol flex-fuel vehicles operating in the U.S. The main uses for fuel ethanol are: a) gasoline octane component (up to 10vol%); b) E85 - an alternative fuel (85vol% ethanol); c) E diesel - an ethanol-diesel blend (up to 15vol% ethanol in additized diesel fuel), and; d) Fuel cell energy source (under development). The main limitations of ethanol are: a) reduced emissions benefits (in gasoline, E85); b) evaporative emissions (in gasoline), and; c) long supply lines and transportation cost. An important part of the ethanol program is the federal tax incentive, where petroleum refiners receive a US$0.51 tax credit on each gallon of ethanol blended with gasoline domestic or imported. To ensure that the US taxpayer does not subsidize imports, a secondary tariff of US$0.54 per gallon is levied on ethanol imports. However, unilateral trade preference programs, such as the Caribbean Basin Initiative and the Andean Trade Preference Act, allows duty-free ethanol imports from those countries as long as the ethanol is produced from within their own country. The purpose of this program is to encourage economic development in the Andean and Caribbean region, and thereby help fight poverty and drug trafficking, but to date, these trade agreements and preference programs have not led to significant ethanol imports to the U.S. 85 3.4.10.2 Biodiesel The biodiesel industry has been developing in the U.S. since 1991. Biodiesel production capacity in 2004 was 100 to 110 million liters. The potential capacity in 2030 is estimated to be 20 to 40 billion liters. Most of the biodiesel is made from soybean oil. Other current and emerging feedstocks include recycled vegetable oil (restaurant grease), canola oil, tallow, yellow grease, trap greases, etc. The main uses for biodiesel are: a) conventional diesel fuel lubricity additive (up to 2.0vol%) for Ultra Low Sulfur Diesel; b) “B20” - an EPACT alternative fuel equivalent (20vol% biodiesel) for AFV fleet acquisition credits; and c) “B100” - a clean fuel for niche markets (e.g., marine, home heating oil, etc.). Its main limitations are: a) increased NOx exhaust emissions; b) Limited overall emissions benefits (at B20 and higher); c) quality control, cold weather operability, and; d) limited supply and high cost of production. The American Jobs Creation Act of 2004 included the first biodiesel tax incentive policy in the US. A Federal excise tax credit of about US$0.01 per percentage point of agri-diesel, blended with petroleum diesel, is expected to increase demand from 30m gallons/yr to more than 124 million gallons/yr. The tax credit is effective for 2005 and 2006, and it is estimated that every 100 million gallons of biodiesel demand increases soybean prices by about US$0.10 per bushel. 3.4.11 Cuba At one time, Cuba was the world’s most important sugar producer and exporter. Production has fallen from over 80 million tons cane in 1990, to 35 million in 2002, 24 million in 2004, and around 15 million tons cane in 2005, due to a series of hurricanes and droughts that have devastated its crop area. In addition, a lack of investment in infrastructure has forced the closing of many mills. Since 2002, the government has tried to restructure the industry, closing 71 of the 156 mills, and reallocating 60 percent of the planted area to develop different agricultural products for the internal market, to boost forests and fruit trees as well as other agricultural activities. This effort has failed to improve the industry and some observers believe that only 40 to 50 mills will be operational next year. 3.4.11.1 Cogeneration from Sugarcane Biomass The total primary energy supply in 2002 was 6.9 million tons of oil equivalent of which 64 percent came from crude oil, 26 percent from sugarcane bagasse, 6 percent from gas, 3.3 per cent from wood and 0.1 per cent from hydropower. Eighty-six percent (86%) of the total electricity consumption of 15,700 gigawatt-hours came from oil, 7 per cent from gas, and only 0.7 percent from hydropower. Electricity from sugarcane biomass based cogeneration can supply over 25 per cent of Cuba’s electricity demand. Using steam saving measures and high pressure boilers with condensing extraction steam turbines it is possible to export 100 kilowatt-hours of electricity per ton of cane throughout the year, from bagasse and sugarcane trash (leaves and tops). The total electricity consumption of 16,000 gigawatt-hours will require 40 million tons cane per year to supply 4,000 gigawatt hours to the grid, and this level of sugarcane production can be easily regained. The first demonstration cogeneration project was installed at the Hector Molino sugar mill in 2000, with assistance from Global Environment Facility (GEF). This sugar factory mills nearly 900,000 tons cane per year. The main objectives of the project are to reduce fossil fuel-based carbon emissions in order to mitigate climate change by exporting a significant quantity of electricity to the national grid to replace imported fossil fuel consumption. The main features of the ‘‘Héctor Molina’’ project are: a) high pressure steam boiler (82 bar, 525ºC); b) condensing-extraction steam turbogenerator (CEST); c) operation 8,000 ha/year; d) consumption of sugarcane crop residues (trash) and bagasse as fuel, to be supplied by the Héctor Molina sugar mill (capacity 7,000 tons of milled cane/day); e) low consumption of process steam at the sugar mill (340 kg 86 steam/t of milled cane), and; f) 155 kWh gross cogenerated electricity/tn of milled cane, and 109 kWh exported electricity/tn of milled cane. The power plant at Hector Molino operates 8,000 h/year and supplies 97.3 GWh to the grid in the sugarcane season, and 166.1 GWh during the off-season, thereby decreasing carbon emissions by 600,000 tons C, over the 25-year lifetime of the plant. The project cost was US$1,725/kWe, of which 70 per cent was the ‘‘turnkey’’ cost of the power plant. The 25-year levelized cost of the electricity production is estimated to be 6.6¢/kWh (without taxes). This corresponds to the project having an internal rate of return of 12.5 percent over 15 years. It is anticipated that the replication of the project will further reduce the levelized electricity cost to 5.6¢/kWh. The replication of the project to 34 Cuban sugar mills, that have been identified as able to support similar projects, will increase the installed generation capacity to 1,000 megawatts, the energy production to over 3000 GWh/year, and reduce emissions by more than 700,000 tons Carbon annually. The projects being planned will consume only biomass as a fuel and operate throughout the year; they are of two types: a) energy efficiency and increased cogeneration capacity in the sugar mill, and; b) new cogenerating power plants annexed to sugar mills. Funding sources for these projects are estimated to be of the credits-to-exports and commercial types. New cogeneration power plants projects may be implemented via foreign investment. As a next stage, the executing entities have considered undertaking feasibility studies that will allow decisions to be made on the continuation of arrangements with possible funding entities or negotiations with foreign investors interested in project development. 3.4.11.2 Ethanol Sugarcane based ethanol is being given high consideration and focus within Cuba’s national energy policy, since it would: a) create considerable economic benefits in new investments and employment creation; b) support the sugarcane industry, preserving a large number of agricultural jobs, that otherwise would have been lost, and; c) support the national balance of payments by reducing the demand for imported oil and creating a new export revenue source. Cuba has the sugarcane production capacity to compete with Brazil as a major exporter, and its proximity to the US gives it a price advantage over Brazil. During Brazilian President da Silva’s visit to Cuba, in 2003, a $20 million fuel ethanol production agreement was signed between Brazil and Cuba. This aid financed the planting of approximately 400,000 tons of sugarcane and the construction of a 100,000-liters per day ethanol processing plant. Used as a 10 percent blend, this quantity of ethanol represents a six percent reduction in the imported gasoline demand of 1.7 million liters of gasoline per day. Ethanol production is being seen as a one of the new initiatives aimed at the reviving the sugar sector, reducing oil import bills, reducing carbon emissions and providing energy security in a sustainable way. 3.4.12 Denmark Energy production from renewable resources has been an important component of Denmark’s energy supply since the 1970’s oil crisis. At that time, Denmark was totally dependent on imported coal and oil. The use of renewable energy has contributed to security of supply, and to better management of environmental pollution. Furthermore, the development and practical application of renewable energy technologies in Denmark has promoted growth through exports and new jobs. From 1992 to 2005, energy equipment exports increased their share of total exports by a factor of 10. Exports of energy equipment are currently valued at DKK$30 billion per year. While wind energy dominates the renewable energy electricity supply (which is 25 per cent of the total domestic electricity consumption), biomass is the single most important source of renewable energy in Denmark, contributing 12 per cent of the total energy consumption. The development of biomass capabilities started in the 1980’s, when farmers were prohibited from burning the large 87 amounts of surplus straw in the fields. The straw became a commodity and the fire was ‘moved’ into the boilers of 120 district heating plants for cities and villages, and into 100,000 smaller boiler installations for households, enterprises and institutions. Wood is also widely used. The need for space-heating dominates due to Denmark’s northern hemispheric location. Danish biomass sources are now mostly straw from agriculture, wood from forestry, waste wood from industry, the biodegradable part of municipal solid waste (MSW), and to a lesser extent, biogas from manure from pig and cattle farming. Consumption of biomass for energy production in Denmark more than tripled between 1980 and 2005, and it is now 100 PJ/year, which is two-thirds of the total technical potential of domestic biomass resources. The extensive and advanced use of biomass has been facilitated to a large extent by the Danish Parliament' s “Biomass Agreement” of 14 June 1993, according to which the big power plants are to use 1.2 million tons of straw, and 0.2 million tons of wood chips, annually, for combined heat and power (CHP) production. Biomass, and in particular straw which has become a Danish ‘specialty’, is a more difficult fuel for power production than coal, oil and natural gas. Under the Biomass Agreement, the Danish utility companies have conducted a comprehensive research and development program to handle the biomass challenge. As a result, 15 biomass-based CHP plants of up to 40MW electricity are in operation today, and straw and wood now contribute five percent of the total Danish electricity consumption. The public framework for the promotion of bioenergy use comprises exemption from various fuel taxes when used for heating. For electricity production based on biomass, there is a substantial element of public support in the form of an additional ‘green’ reward on top of the core market price per KWh, as specified in the Electricity Supply Act. Within the public applied-energy research and development programs, biomass has in recent decades been the largest single focus area. Denmark will increasingly focus its research and development efforts on the development of liquid biofuels, in synergy with the development of new technologies for the transformation of biomass into heat and power. The goal is to further integrate the supply of 88 energy for all sectors in line with the Danish tradition for holistic technological solutions. 3.5 Challenges and Opportunities to Developing an Agro-Energy Industry There are three main challenges to the development of agro-energy industry for the production of biofuels to replace imported petroleum fuel in the region. They are: the development of the institutional relationships between a number of state, private and community actors; ownership at the national and local levels; the production of raw material and its effective transportation; capacity; supportive policies and legislation, and; decision making process. 3.5.3 Institutional Relationships Developing biofuels industries in the countries will require a more synergistic working relationship between a number of institutions in the public and private sectors. Public sector institutions will have to work in an integrated manner to drive the development of the local market for biofuels and in so doing address the growing economic vulnerability of the economy to agricultural commodity and petroleum price increases. Private sector participation will be critical in all areas but especially in transportation fuel production and distribution. Several Government Ministries and Departments will have to work closely to address the diverse nature of the biofuels production and usage process including those dealing with Lands and Agriculture, Energy, Finance, Transportation, Industries, Power and Petroleum, Environment and Water. Inter-sectoral policies that create linkages between the energy sector and those that impact upon the production are necessary and will prove quite challenging in light of prevailing vested interests. Effective working relationships will be required between these entities to ensure that the land resources be made available and use monitored. Significant production of biofuels 88 Bünger, 2005 88 would likely impact on government revenues, if no corresponding tariffs are placed on locally produced biofuels. The Finance portfolio must, therefore, be fully onboard in order to have smooth implementation. In the majority of cases, the roles required by the institutional shareholders in the development of national biofuels industries are significantly different from normal business. The reduction in revenue should be more than compensated for by the increased money in circulation and available for taxation. 3.5.4 National and Local Ownership From the initial stages of the development of a biofuels industry, it is important to involve the stakeholders in the process. A sense of ownership gives the initiative greater chances of success. The local rural population has to be involved in the planning and implementation so that stakeholder feedback is incorporated into project deign from the beginning. It is also necessary that local stakeholders derive maximum benefits from the project. Involving women in villagelevel biofuels projects are more likely to benefit them. Wide public dialogue, demonstration for education and outreach are important to achieve wide possible public understanding about the cost and benefits of biofuels. Tough financial issues such as pricing for raw material and percentages of profits shared among the direct production by stakeholders (land owners, workers, and transport and factory operators) needs to be addressed through participatory processes. National ownership will help make the political environment more conducive to the effective use of appropriate lands for biofuels production. National dialogue will also provide baseline information to help in the formulation of policies on land use for biofuels production, the kinds of incentives and disincentives that will be necessary to ensure that land use is sustainable and there is maximum use of suitable land for biofuels production. 3.5.5 Raw Material Production and Transportation Key requirements for sustainable and reliable production of raw material are technology, research and development coupled to good extension, financial benefits linked to a secure market, and adequate land resources. Labor issues and transportation management are key challenges that will have to be addressed through public dialogue. Incentives to encourage good worker attitude and productivity need to be devised to ensure adequate supply of raw material to the biofuels industry. Biofuels production requires significant transportation of raw material to the production facilities and economic and reliable transportation systems. There are a number of potential crops that can be cultivated by farmers to provide raw material for biofuels production. The most well-known worldwide is sugarcane, and several trees such as eucalyptus and leucaena. The land resource base is suitable to a range of crops as shown in Table 3.5.1 below. Each crop does, however, have its differences in terms of labor requirement, inputs, and nature of the raw material produced. The major differences between agro-energy crops and conventional food crops include tolerance to adverse climatic and weather conditions as well as relatively non-perishable compared to food crops, for example. This characteristic of the raw material is very attractive given that vulnerability to weather and post-harvest losses are significant reducers of the economic benefits derived by farming households on their investments. 89 Table 3.5.1: Potential Biofuels Feedstock Substitutes for Petroleum Fuels Crop/Plant Petroleum product Substituted Seed bearing shrubs -Jatropha C Castor Cassava Diesel for Transport or for generation Coconut Oil Palm Fast Growing Trees Fast Growing Legumes trees Sugarcane Energycane 3.5.6 89 Primary Biomass Yield Seeds Secondary Biomass Yield None of Consequence Farmers Experience with Crop(s) Very limited Gasoline Starch tubers Diesel for transport Diesel for power generation Diesel for transport Diesel for power generation Diesel or Fuel Oil Power generation Oil None of Consequence Shells Grown traditionally for food Grown widely Oil Shells No experience Wood None Very limited Diesel or Fuel Oil Power generation Liquid Petroleum Gas Leaves Wood Very limited Gasoline Diesel for transport Diesel or fuel oil for power generation Gasoline Diesel for transport Diesel or fuel oil for power generation Sucrose Fibers and Trash Fibers and Trash Sugars Long experience Very limited Developing Capacity The high oil prices during the 1980’s was a catalyst for a number of biofuels initiatives – most notable were the Philippines program for decentralized power generation from fast growing tree plantations, and the Brazilian program for the production of ethanol from sugarcane. While there are many explanations for the significant difference in the results of both programs, the most relevant to the development of biofuels in the Caribbean are: the choice of market; the best-suited crop(s); and the land resource requirements and availability. Brazil chose to produce fuel for internal combustion engines – Henry Ford had designed his car for ethanol before John D. Rockefeller unlocked oil-refining technology more than a century ago. In Brazil, the raw material was to come from sugarcane, a crop that is part of the history of Brazil from it beginnings. The Philippines, on the other hand, chose a much more risky path. Despite having the option to duplicate Brazil, the Philippines chose to try and implement a program with a crop that had no history of cultivation, a technology whose efficiency for converting the woody biofuel produced to electricity was very low, but additionally, was even lower as the plants were small scale. Brazil had significant national capacity and was able to efficiently develop its ethanol program. The Philippines, on the other hand, depended significantly on external capacity and was not as successful. 89 Need Source 90 Developing biofuels industries will require putting in place a dedicated capacity Implementing a biofuels program will require putting in place a dedicated capacity development strategy that provides the individual and institutional capacity necessary to plan and manage the energy sector and sustainable production of biofuels raw materials by the agricultural sector. There are a number of critical technical skills that are essential for the implementation of a successful biofuels program. Trained technical personnel are required for: a) Breeding high yielding, disease resistant varieties for particular agronomic environments and the development of environmentally benign pest management technologies; b) Research and extension services to monitor the performance of selected varieties under field and processing conditions, to enable pests and diseases to be identified and controlled before they become a serious problem, and to inform the plant breeders and farmers; c) Operating, maintaining and managing a modern, sophisticated ethanol plant optimally; d) Designing and implementing environmental best practices to protect the environment and for the long-term sustainability of the industry; e) Downstream activities including transport, storage, blending and distribution, and; f) Other activities associated with ethanol production such as infrastructure, logistics, land use, plant configurations, the use of co-products, and disposal of wastes. g) Management of other activities associated with biofuels production such as infrastructure, logistics, land use, plant configurations, the use of co-products, and disposal of wastes. Capacity development is also needed on the part of governments to be able to have the requisite planning capacity to put in place policies and the legal framework necessary to support the industry development. In many cases, based on existing agreements on the sale of fuels and/or electricity, new legislation may be required such as power purchase agreements that provide the macro-economic framework to catalyze non-traditional investment in electricity generation. There is sufficient experience with some of the biofuels in developing countries, such as Brazil, India, Mauritius and Cuba, for much of the capacity building required to take place under SouthSouth cooperation agreements. 3.5.5 Policy and Legislation The development of natural resources based industries requires supportive policy and effective legal framework to drive the process and to provide comfort to the private sector. Biofuels industries need supportive energy, agricultural, and environment policies that view each barrel of oil imported for land transportation or electricity generation as a loss of income to farmers. The energy policy should support, as first priority, maximum energy from biofuels in the transportation, electricity generation and domestic sectors. Private sector participation in electricity generation will require policies to promote power purchase agreements between the utilities and the producers of biomass based power. National investment policies should be formulated to encourage industry workers to be shareholders. Policy and legislation actions will be necessary to establish raw material prices, linked to certified land use to ensure environmental sustainability. Land utilization policies should give priority to identifying lands that are suitable for sustainable biofuels production. Where such lands are not in managed production, they should be made available to interested private sector parties with an interest in production of raw materials or biofuels. Agricultural research policy should give priority focus to building capacities in crop varieties with a high biomass yield such as “energy cane,” higher copra producing coconut varieties, fast growing trees and grasses, etc. Vehicle import policy will be a major determinant of the success of biofuels for transportation fuel, and tariff instruments have to be used to favor the importation of biofueled vehicles. Product 91 standards need to be developed and enforcement procedures need to be incorporated in the legal framework of the country. A regulatory framework has to be put into place that can determine and implement a pricing system for biofuels based on the energy value of the raw material and linked to the international price of oil. 3.5.6 Decision Making The increasing interest in the trade of carbon emissions represents one potential mechanism where farmers may be able to get additional financial benefits from biofuels production. This could serve as a first step to farmers getting financial rewards for sound land use. Such rewards would provide additional incentive to get farmers on very fragile lands who now tend to grow short-term cash crop, to produce biofuels feedstock. The key requirements for biofuels production begins with clear, identifiable and quantifiable markets; the availability of land resources which would not bring about competition with domestic food production; appropriate weather and climate regime; proven experience with the production of the crop(s) by local farmers; conversion and end use, at least at commercial demonstration scale; commitment on the part of government to enact and enforce requisite policies and associated laws to ensure that the market is developed for biofuels. Based on the requirements, not all countries in the region are currently positioned to pursue biofuels industries. 92 CHAPTER 4 IICA’S STRATEGY FOR DEVELOPMENT OF BIOFUELS INDUSTRIES IN THE CARIBBEAN REGION 93 4.0 IICA’s STRATEGY FOR DEVELOPMENT OF BIOFUELS INDUSTRIES IN THE CARIBBEAN REGION Agro-energy is based on the conversion of biomass produced by the interactions of vegetation, solar radiation, water and nutrients into energy. The conversion of biomass into energy services can be done through different processes, such as fermentation or thermal conversion as discussed in the Technical Paper (Appendix 1). The principal users of biomass for energy are poor rural households, where it is used for cooking and/or heating. The high energy prices for petroleum in the early 1980s, catalyzed interest in the derivation of energy from the dedicated production of crops such as sugarcane and fast growing forestry species. The return to lower oil prices, a decade later, resulted in the lessening of interest and in many cases, abandonment of biomass for energy projects. IICA, with a mandate for the promotion of rural development, recognizes that increasing energy prices poses a threat to rural development by reducing access to energy services that are a prerequisite for improving household income. Secondly, it takes increasing amounts of capital out of rural areas. Agro-energy has the potential to minimize this situation and at times reverse this situation, and in the process address a number of social and environmental issues. As a first step in implementing this mandate, the Institute has developed a strategy document for a bioenergy program for Latin America with a focus on the Caribbean. Based on the lessons learnt from successful and not so successful biofuels programs in developing and developed countries, the socio-economic and environmental challenges facing the Caribbean countries, the current and projected global and regional energy situation and, the existing capacity of the countries, IICA’s Regional Biofuels Industries Development Initiative will be comprised of four programs: (i) Capacity Development and Public Education; (ii) Catalyzing the Production of Biofuels for Transportation; (iii) Catalyzing the Production of Biofuels for Electricity Generation; (iv) Development of Small and Medium Biofuels Enterprises. IICA will give priority attention to countries where the potential is considered to be excellent or good for biofuels development as shown in Table 4.0.1. Table 4.0.1: Crop(s) Potential of Selected Caribbean Countries as Biofuels Producers and Excellent Potential Lead Crop(s) Biofuels Market Belize Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation Guyana Cuba 2004 Imported Petroleum Products (US$000’s)– {Potential Biofuels Market} 73,185 Transportation Fuels Power Generation 169,004 Transportation Fuels Power Generation 1,449,014 94 Dominican Republic Good Potential Barbados Jamaica Trinidad Tobago Suriname and Some Potential St. Kitts and Nevis St. Lucia Dominica Haiti Grenada Antigua Barbuda and St. Vincent and Grenadines Limited Potential Montserrat 4.1 Sugarcane Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation 1,712,591 Sugarcane Transportation Fuels Power Generation Transportation Fuels Power Generation 209,451.3 Sugarcane Oil Seeds and Fast Growing Trees Sugarcane 928,646.2 Transportation Fuels 1,258,352.8 Sugarcane Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation 162,381.4 Sugarcane Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Sugarcane Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Oil Seeds and Fast Growing Trees Transportation Fuels Power Generation 26,668.7 Transportation Fuel --Diesel Power Generation 82,884.9 Transportation Fuel Diesel Power Generation 14,686.4 Fast GrowingTrees Power generation -- Transportation Fuels Power Generation Transportation Fuel Diesel Power Generation Transportation Fuel Diesel Power Generation Transportation Fuel Diesel Power Generation - -- 29,282.7 -- 75,088.2 -- 23,136.8 3,154 Program Rationale The United Nations Development Programme (UNDP) report on Vulnerability of Small Island Developing States, published in August 2002, identifies dependence on imported energy sources as a major reason for the high economic vulnerability of small island states. As shown in Table 4.1.1, the region imported a total of 44 million barrels of fuel for use predominantly for transportation and electricity generation, costing some US$6.5 billion. A significant percentage of the region’s land resources is being used unsustainably resulting in growing flooding and 95 damages to property, and there is a growing need to reverse this trend; this will require fiscal incentives and stable markets. The ongoing degradation of the natural environment is in part a result of increasing numbers of the population depending on the environment’s resources for survival. This results in poor land use as well as poor fishing practices. This trend has to be reversed if the land and coastal resources are to be protected for future generations. The Caribbean SIDS cannot achieve sustainable development if they continue the trend of degrading critical ecological assets like land and biodiversity and coastal ecosystems. Reversing this trend requires the generation of sustainable rural employment to replace those being lost in export agricultural commodities biofuels production represents one proven option. The high degree of vulnerability of the Caribbean SIDS, to the projected impacts of climate change, will, according to the IPPC, require the regions’ agricultural sector to adapt to different weather conditions. One of the main challenges to adaptation will be adjusting to the predicted highly variable rainfall patters in the future. Increased variability in rainfall will represent a significant challenge for farmers without access to irrigation. This will require the transitioning of agriculture to more resilient crops. Among the most resilient crops with which the regional farmers have familiarity and knowledge are sugarcane and palms. These crops are, however, being grown in declining quantities due to poor markets; these crops, however, represents the future of agriculture as part of adaptation to climate change. Biofuels represents both mitigation and adaptation options for global climate change. Production of feedstock for biofuels is significantly less sensitive to rainfall variations than the current crops produced by the majority of small and medium-size farmers. Biofuel feedstock production therefore represents reduced vulnerability for agriculture in the climate regime dictated by global warming. Table 4.1.1: Regional Fuel Imports 2000 - 2004 (000’ bbl) (US$ 000’) 90 Gasoline 2000 15,754.1 2001 15,753.0 2002 17,508.2 2003 24,859.5 2004 26,279.4 Diesel 24,851.4 25,236.6 28,089.1 33,771.8 34,511.8 Total Gasoline & Diesel (000’ bbl) Total Cost (US$) Gasoline & Diesel 40,605.5 40,989.6 45,597.3 42,989.7 44,550.7 3,731,042.21 3,258,426.17 3,851,725.25 5,432,383.62 6,501,131.93 4.2 Program Outlines 4.2.1 Capacity Development As discussed in the international experiences with the production of biofuels, the development of biofuels programs at the national level has tremendous capacity development requirements ranging from information support systems to technical assistance, coordination, and training for the development of the range of skills needed to undertake biofuels, from the agricultural production to the conversion and distribution and use. However, a lot of these skills and capacity exist at the national level, like Brazil, but the challenge is to integrate them. This will be a major focus of the IICA strategy implemented through a series of partnerships descried in Chapter 5 of this document 90 Need Source 96 4.2.2 Biofuels for Transportation The second component of IICA’s biofuels strategy for the region is based on the increasing quantities of petroleum imported for transportation. Based on the historic trend, the region’s consumption of liquid fuel for transportation in the form of gasoline and diesel is projected to continue increasing in the future, however, the rate of increase will be influenced by the prices. Even if there is no increase in the quantities of imported oil and gas, the cost will increase significantly, further improving the already solid prospects for viable biofuels industries for transportation fuels and in particular ethanol and biodiesel. 4.2.2.1 Ethanol Production As detailed in Appendix 1, the region’s sugar producing countries have significant production potential, and already some countries are beginning the process of using a mix of ethanol and gasoline for spark ignition vehicles. Although this use is based on ethanol as an octane enhancer, replacing MTBE, it is putting in place valuable experience in the use of alternate fuels for transportation. As documented in the Technical Paper, the use of ethanol in the anhydrous form comprising a blend of up 25 per cent with gasoline has been used as transportation fuel for decades in spark ignition vehicles in Brazil. In other countries, new formulation such as E85, a blend of 86 per cent anhydrous ethanol and 15 per cent gasoline, is used in the new generation of spark ignition vehicles in the US and Brazil. In Brazil, ethanol with about four per cent water is used as the fuel in a growing number of vehicles. In 2004, nearly half the cars sold in Brazil were 100 per cent ethanol fueled. Experience from Sweden, over more than a decade, is also proving the technical feasibility of using ethanol in compression ignition. Based on the quantities of gasoline imported, as shown below in Table 4.2.1, there is a large market to drive the development of ethanol production, and consequently will be the major biofuels industry promoted by IICA. Table 4.2.1: Regional Gasoline Consumption (000’s Barrels) Country Antigua Bahamas Barbados Belize B.V.I Cuba Dominica Dominican Republic Grenada Guyana Jamaica Montserrat St. Kitts And Nevis St. Lucia St. Vincent Suriname Trinidad/Tobago Turks & Caicos 91 2001 252.9 1,603.0 722.2 687.4 211.1 3,085.1 132.1 d/na 180.5 749.0 4,167.7 15.0 106.3 345.7 140.0 587.0 2,768.1 0.0 2000 253.4 1,622.0 700.8 716.5 185.8 3,200.9 119.9 d/na 156.9 717.0 4,164.5 14.8 98.2 336.6 72.1 574.0 2,820.7 0.0 Need Source 97 91 2002 263.0 1,667.1 750.3 677.9 219.5 3,702.1 137.4 d/na 187.7 723.5 4,519.5 18.0 127.6 414.8 168.0 610.0 3,321.7 0.0 2003 304.5 1,875.0 776.6 381.7 242.6 3,737.8 115.4 7,777.3 183.7 717.3 4,388.4 15.9 100.6 345.4 162.0 721.6 2,887.8 125.9 2004 304.5 1,692.0 811.7 354.7 268.1 4,447.6 106.4 8,446.4 163.4 747.5 4,398.0 18.5 132.1 351.4 167.3 634.6 3,101.3 133.9 TOTAL 4.2.3 15,754.1 15,753.0 17,508.2 24,859.5 26,279.4 Biodiesel Production Unlike the substitution of ethanol for gasoline in spark ignition engines, there is no large-scale substitution for diesel fuel in compression ignition vehicles. However, there are a number of small-scale successes in the use of plant oils in the form of refined coconut oil, as well as processed waste edible oil and oil from the seeds of plants such as Jatropha and oil palm, referred to as biodiesel. The region with the most experience in the production and use of coconut oil for fuel in diesel engines is the islands of the Pacific, and was catalyzed by the poor prices for copra. As pointed out in the Technical Paper, a number of other countries including the US, Latin America and European countries are also producing biodiesel. Table 4.2.2: Regional Diesel Consumption (000’s Barrels) Country Antigua Bahamas Barbados Belize B.V.I Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Montserrat St. Kitts St. Lucia St. Vincent Suriname Trinidad/Tobago Turks & Caicos Total 92 2000 291.8 2,687.0 550.6 529.0 164.5 11,649.8 115.6 d/na 307.7 1,950.9 2001 281.0 2,832.0 550.4 609.5 171.1 11,056.5 128.9 d/na 309.7 1,997.2 2002 292.2 2,945.3 537.0 709.4 177.9 13,267.8 134.1 d/na 322.1 1,997.5 2003 315.5 2,606.0 614.7 572.4 231.3 10,725.7 157.8 7,619.0 242.7 2,292.8 2004 386.4 2,966.0 673.0 651.3 231.8 11,548.1 147.5 7,543.2 281.9 1,911.5 2,440.6 29.2 202.6 384.0 191.6 1,516.4 1,840.2 d/na 24,851.4 3,334.7 30.4 278.1 425.9 200.1 1,600.0 1,431.1 d/na 25,236.6 3,227.3 31.6 333.7 511.1 222.1 1,664.0 1,716.0 d/na 28,089.1 3,923.7 33.7 283.1 541.8 324.1 1,255.0 1,913.1 119.4 33,771.8 3,979.0 37.3 229.3 582.4 343.6 945.8 1,936.7 117.0 34,511.8 In looking at crop production across the region, there is very limited cultivation of coconut and there is no commercial growing of either palm oil or Jatropha across the region. Research on the regional experience in Latin America and the Caribbean shows only one commercial scale attempt at biodiesel production using oil seeds; this was in Nicaragua, and involved the growing of Jatropha Carcus L. Given the nature of land resource endowment in the majority of the countries and the climatic conditions, there are two potential crops that can produce raw material for the production of biofuels. Based on the information from the Nicaraguan experience, and as shown in Table 4.2.5 below, the region has significant potential for production biodiesel. It is projected that at half the yield levels for Jatropha oil seeds achieved in Nicaragua, ten per cent of the regional land area would produce about 50 per cent of the diesel fuel used in 2004. While the production of ethanol from sugarcane will, to a large extent, represent a transformation of the sugar industry, the development of biodiesel industries will be developed from a much lower base. As pointed out earlier, with the exception of a few countries that are still domestic 92 Need Source 98 coconut oil producers, there is no substantial existing capacity or infrastructure on which to build. The strategy will therefore focus on the development of small- and medium-size enterprises located in rural areas where farmers will be provided with incentives for producing the feedstock using either coconut or Jatropha Carcus. National strategies will be developed for each interested country with IICA playing the catalytic role - providing planting material, and establishing research and demonstration activities in collaboration with national governments. 4.2.4 Biofuels for Electricity Generation The production of biofuels for power generation is the third component of the IICA’s strategy for development of regional biofuels industries. This component of the strategy will target the substitution of fuels for power generation that in 2004 represented some 29 million barrels of fuel as shown in Table 4.2.3. Unlike transportation fuels where there are very specific requirements as to the type of feedstock to produce the biofuels that will be able to replace gasoline and diesel, in the case of power production there are a number of fuels that can be used for the production of power. The range of feedstock includes bagasse, wood, biogas, producer gas, and plant oils. This wide range of feedstock means that all countries in the region have some potential to implement activities to produce biofuels for power generation. The type of feedstock to be used in each country will depend on the availability and nature of the land resources and rainfall regime, as well as the kind of power generation system that exist. Most popular systems for power generation is diesel generator sets, these are used in all the 93 smaller countries where the total installed generating capacity is less than or in the region of 100 megawatts. In the larger countries, steam turbines and slow and medium speed diesel engines are preferred with back up and peak diesel generator sets. Substituting for diesel or heavy fuel oil in generator sets can be done either with plant oils or using either thermal conversion technology to make producer gas or anaerobic fermentation to make biogas. The choice of which technology to use depends on the type of feedstock. If the feedstock is in solid form like wood, the producer gas technology would be used; for non-wood material such as animal waste, anaerobic fermentation would be used. Information on these conversion technologies are discussed in the Technical Paper (Appendix 1). Table 4.2.3: Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth 94 (million barrels) Island State Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis 93 94 2004 2010 2015 2020 2025 Million Barrels 0.56 4.75 1.24 0.14 13.69 0.07 0.20 0.74 6.23 0.19 Million Barrels 0.75 6.37 1.66 0.19 18.35 0.10 0.27 1.00 8.34 0.25 Million Barrels 0.96 8.12 2.12 0.24 23.42 0.13 0.35 1.27 10.65 0.32 Million Barrels 1.22 10.37 2.71 0.31 29.89 0.16 0.44 1.62 13.59 0.41 Million Barrels 1.56 13.23 3.46 0.40 38.15 0.21 0.56 2.07 17.35 0.52 These countries include all the OECS countries. Author’s own calculations based on data from SRC PETSTATS. Note: d/na – data not available 99 Saint Lucia St.Vincent and the Grenadines Suriname Trinidad & Tobago TOTAL 0.46 0.61 0.78 1.00 1.27 0.16 0.49 0.02 28.95 0.21 0.66 0.03 38.79 0.27 0.84 0.03 49.51 0.34 1.08 0.04 63.19 0.43 1.37 0.05 80.64 For the countries that are sugar producers the strategy would be to implement more efficient production of combined heat and power. The amount of power that could be produced is estimated in Tables 4.2.4, which shows estimated power production from bagasse using systems of different efficiencies. Bagasse will only be available during the sugarcane harvest period for these facilities to provide year-round capacity and thereby derive maximum benefits; supplemental fuel would also be needed. As discussed above, these supplemental fuels can take a number of forms as steam boilers are being utilized. Supplemental fuels can come in the form of cane trash which is usually left or burnt-off in the field, and wood from fast growing tree plantations established on lands marginal for food crops or sugarcane production. Supplemental fuel could also be produced in the form of plant oil (liquid biofuels) from coconut or Jatropha Carcus plantations. As shown in the Table 4.2.3, it is estimated that based on a five per cent annual increase in demand for power that, by 2020, the demand for fuel to generate electricity will more than double providing the foundation for the development of biofuels for power industry. Table 4.2.4: Country Barbados Belize Guyana Jamaica Saint Kitts & Nevis Trinidad & Tobago Total Electricity from the Sugarcane Sector 95 96 97 Electricity generation [GWh] 423,940 1,109,484 3,000,000 1,999,667 176,965 10.60 27.74 75.00 49.99 4.42 19.08 49.93 135.00 89.99 7.96 31.80 83.21 225.00 149.98 13.27 55.11 144.23 390.00 259.96 23.01 Current generation from fossil fuels 819 112 724 6,585 103 976,746 24.42 43.95 73.26 126.98 6,076 7,688,803 192.22 346.00 576.66 999.54 12,662 Sugarcane 20 bar 31 bar 45 bar * Production [t] & 325 ºC & 440 ºC & 440 ºC 82bar & 525 ºC Developing biofuels industries for power production would require new relationships between the energy sector and the sugar industry for the purchase of power on terms beneficial to both parties; this will require new policy and legislation in the majority of countries. 4.2.5 Development of Small and Medium-Size Biofuels Enterprises The development of small- and medium-size enterprise is intended to minimize the negative economics associated with the transportation of the relatively low energy density inherent to the raw material for biofuels production, when not produced over contiguous large areas of land with friendly terrain where mechanized systems of production, harvesting and transportation is possible. The small- and medium-size biofuels enterprises will utilize three primary sources of raw materials: woody biomass, biomass waste and plant oils. The applications will be fuels for 95 Extracted from DIFID study – page FAOSTAT 97 E4tech analysis on data from the 3rd CARENSA Workshop, November 2004, by Vikram Seebaluck and R. Mohee, University of Mauritius; US Department of Energy, Energy Information Administration 96 100 engines used for irrigation or small-scale power production in rural areas, lighting and cooking, and as a substitute for diesel fuel in compression ignition engines Table 4.2.5: Projected Production of plant oil from Jatropha Carcus Island State Diesel consumption 2004 M litres /yr Antigua & Barbuda Bahamas 61 472 Barbados 107 Belize 104 Cuba Dominica Dominican Republic 1,836 23 1,199 Grenada 45 Guyana 304 Haiti Jamaica for 10% diesel substitution 43 2,269 10,982 75 4,838 34 21,497 2,756 Saint Kitts & Nevis 36 36 Saint Lucia 93 62 55 39 Suriname 150 16,382 Trinidad & Tobago 308 513 5,426 for 50% diesel substitution Jatropha Jatropha Area Jatropha Area / Area Jatropha Area / Area Jatropha Area / required Total Land Area required Total Land Area required Total Land Area % 000'ha 000'ha % 000'ha % 000'ha 3.3 7.5% 6.7 15.1% 16.7 37.7% 44 25.6 1.8% 51.2 3.7% 127.9 9.2% 1,387 1,083 TOTAL for 20% diesel substitution Land Area Jatropha 633 St.Vincent and the Grenadines 98 62,041 5.8 13.5% 11.6 27.0% 29.0 67.5% 5.6 0.2% 11.2 0.5% 28.1 1.2% 99.6 0.9% 199.2 1.8% 497.9 4.5% 1.3 1.7% 2.5 3.4% 6.4 8.5% 65.0 1.3% 130.1 2.7% 325.2 6.7% 2.4 7.1% 4.9 14.1% 12.2 35.3% 16.5 0.1% 33.0 0.2% 82.4 0.4% - - - - - - 34.3 3.2% 68.6 6.3% 171.6 15.8% 2.0 5.5% 4.0 11.0% 9.9 27.5% 5.0 8.1% 10.0 16.1% 25.1 40.4% 3.0 7.6% 5.9 15.3% 14.8 38.2% 8.2 0.0% 16.3 0.1% 40.8 0.2% 16.7 3.3% 33.4 6.5% 83.5 16.3% 0.5% 294 589 0.9% 1,471 2.4% The principal crops for providing raw material for small- and medium-size enterprises will either be Jatropha or fast growing tress such as Leucaena, Acacia, or Eucalyptus depending on soil, climate and market demand. The principal crops that are proposed is Jatropha which can be cultivated by farmers in small plantations or as a mixed crops at the edge of farmlands or areas prone to soil erosion. Farmers in the designated areas for production of raw material will have the option of producing these crops as part of their existing agricultural systems either as plantations or intercropping. As shown in Tables 4.2.5, 4.2.6, and 4.3.4, the economic and environmental benefits at different levels of production are significant. Based on international experience 62 per cent of the expenditure on plantation establishment is estimated to be in the form of direct wages for unskilled labor. Employment generated is in the region of 311 man days per hectare of plantation by the time seed production starts. Seed collection is again labor intensive, and after the plantation has been established it will need 40 99 person days of labor per hectare . One hectare of Jatropha plantation will create employment during the implementation of the project (first three years) of 311 person days and of 40 man days per year, on a long-term basis. Apart from generation of employment in plantation and seed collection there would be employment generation in storage of seed and oil extraction. Details of employment generation on various components of plantation activities and expenditure on them 98 99 Assumption Jatropha yields: Dry seeds 5 tons/ha, Oil 1.7 tons/ha based on the Nicaragua experience. Report of the Committee on Development of Biofuels, Planning Commission of India (2003) 101 are given in Annex 4. In the case of fast growing trees, Leucaena, Acacia, or Eucalyptus, a fullygrown energy plantation of 50 hectares can provide employment to around 40 persons on a 100 sustainable basis. Table 4.2.6: Value of Oil seed as substitute for Diesel Import based on 2004 Quantity Diesel substitution Diesel saved, M litres Economic value @ 70 $/bbl, M $ CO2 equiv. M tons 4.3 10% 543 364 1.47 20% 1,085 50% 2,713 727 2.93 1,818 7.33 Development of the Caribbean Biofuels Industry The consumption of fuels to meet the region’s energy needs in 2004 cost in excess of US$6.5 billion. This represents the largest expenditure on import by the region and a major new market for the region’s agricultural sector, as petroleum prices reach new highs in response to strong demand and limited supply. Biofuels, in addition to being a potential replacement for petroleum fuels and major product of the regional agriculture, will also help address a number of prevailing environmental challenges. The analysis of fuel imports and use in the various countries show that all countries with an active agricultural sector have potentially viable biofuels industries, although with a different mix of products based on land resource endowment and national policy. Biofuels industries can be classified as Liquid and Solid Biofuels Industry. The classification is based on the form that the biomass is converted into for final use: Liquid Biofuels Industries produce liquid fuels from varying forms of raw material using a range of technologies from fermentation to distillation; and Solid Biofuels Industries where the biomass is converted to heat and/or power through different forms of combustion. The conversion of the biomass feedstock is necessary to overcome the major disadvantages of biofuels, which is that the raw material contains inherent high quantities of water, and therefore low energy density compared to crude oil. This means that there is relatively high transportation cost associated with moving the raw material over distances. This is addressed by locating processing and/or conversion facilities within determined distances of feedstock production. The conversion of raw material into biofuels and then in electricity for export or consumption on site, or into ethanol/alcohol for export to foreign markets, or for local fuel stations, represents the transformation of the low energy density biomass into a high energy carrier. In this transformation, significant added value occurs, in the area, boosting the local and adjoining economies. 4.3.1 Liquid Biofuels Industries Liquid Biofuels industries will consist of ethanol for replacement of gasoline in spark ignition engines and diesel in compression ignition engines and, biodiesel to supplement or replace diesel fuels in transportation and electricity generation. The sugarcane growing countries have the best potential to establish viable industries within the next three to five years. Preliminary assessment shows that an even greater number of countries can produce biodiesel and biogas. The level of investment is shown in Tables 4.3.1, 4.3.2 and 4.3.4. 100 “The Dendro Option for Future Energy Security of Sri Lanka”, Bio Energy Association of Sri Lanka, 2003 102 Table 4.3.1: Estimated Cost of Ethanol Plants and operating costs Cost Item Capacity 102 Plant Cost Equipment & Buildings Total Construction Costs Annual Operating Costs Administration & Maintenance Total Running Costs 101 Unit Maui Kauai Ml / yr US$ US$ 57 29,142,857 38 21,714,286 4,720,000 33,862,857 3,598,000 25,312,286 15,471,333 10,364,296 5,307,463 20,778,796 4,095,890 14,460,186 US$ US$ US$ US$ Capital costs of industrial scale, fuel grade biodiesel plants show significant economies of scale. A plant with a capacity of 10,000 tons/yr has a capital cost of 0.500 US$/liter, whereas a plant 103 with 10 times its capacity (100,000 tons/yr) has a capital cost of only 0.202 US$/liter . This can be seen in the capital costs for the processing plant provided by the Austrian company Energia, shown in Table 4.3.1. Energia supplies the processing plant only, which is provided in modular form, and leaves the provision of tankage, services, infrastructure and buildings to its clients. These plants can process both vegetable oils as well as tallow. Table 4.3.2: Capacity Tons/year 20,000 40,000 60,000 Biodiesel processing plant costs 104 Euro million Euro/liter 0.167 0.095 0.075 Details of capital costs of a complete Modular Processing Plant are given in Table 4.3.4. In 2003, the total capital investment needed for a 70,000 tons/yr biodiesel plant was US$20.8 million, giving a specific capital cost of 0.30 US$/liter. 3.8 4.3 5.1 101 Economic Impact Assessment for Ethanol Production and Use in Hawaii, Energy, Resources and Technology Division, Department of Business, Economic Development and Tourism, State of Hawaii, USA. November 2003 102 Main plant components are fermentation tanks, centrifuge, treatment tanks, distillation column and rectifying column. 103 Duncan, 2003 104 Duncan, 2003 103 Table 4.3.4: Cost details of a 70,000 tons/yr Biodiesel Plant Process Plant Plant installation, piping, instrumentation Plant buildings Storage Services Civil Works Spares Unallocated Contingency Engineering Total 4.3.2 105 Cost (Million NZ$) Cost (Million US$) 10.9 1.6 7.63 1.12 0.5 3.4 1.7 2.4 0.6 1.5 2.2 5.0 29.7 0.35 2.38 1.19 1.68 0.42 1.05 1.54 3.5 20.79 Solid Biofuels Industries The amount of bagasse generated from the estimated 38.2 million tons of sugarcane milled in 2004, if utilized in an energy efficient manner, could produce, depending on the choice of technology for export to the national electricity grid, 3,800 Gigawatts hours per year if CEST (100 kWh/on of cane) is used, and 7,600 GWh/yr if BIG-GTCC (200 kWh/ton of cane) is used. Development of 50 per cent of these electricity export potential will require an investment of US$660 million for CEST, and US$1,150 million in the case of BIG-GTCC. The potential development of combined heat and power from sugarcane processing should be viable in all countries that currently have viable sugar industries. This industry should also be viable at low cane production if there is also going to be production of ethanol for local consumption instead of gasoline. Some countries, due to limited sugarcane production, may have to get supplemental feedstock to have viable year-round power generation industry. The Technical Paper (Annex 1) discusses in detail the electricity generation systems. 4.4 Requirements for Implementation The major challenges to the development of a successful biofuels strategy based on the international experiences and the existing economic, social and environmental conditions are: • Policy makers will play a vital role in providing the right environment for all the factors necessary to create a competitive and sustainable biofuels market. Experiences from other countries can be valuable in defining policies to stimulate biofuels production. Policies needs to be in place that nurtures the development of a viable industry, particularly support to the development of domestic markets and ensuring the sustainability of the industry in the long-term. Policy intervention should be aimed at creating appropriate regulatory and legislative environments, promoting skills development necessary to the industry’s development. • In countries with successful biofuels industries, government policies and the regulatory environment has played a leading role. Sustainable development agendas have steered government energy policies towards increased diversity of sources and energy selfreliance, security of supplies and a cleaner environment. Governments have used a wide range of policies and support mechanisms to address the technical, financial, institutional and policy barriers that have prevented increased usage of biofuels and other renewable sources of energy. These include research and development in new biofuels crops and conversion technologies, demonstration and public awareness raising programs, soft 105 Duncan, 2003 104 • • • • • • • • • • • • • • • • loans, tax incentives and subsidies to encourage market penetration, development of standards and certification, and training and capacity building at all levels. Policies and regulations have to be continuously modified and adapted to evolving circumstances if scarce national resources are to be used for maximum penetration of renewable fuels into the energy supply matrix. Secure access and availability of land resources and sustainable production as well as land use polices that do not allow land suited for biofuels raw material production to remain idle; enforces regulations of sound land use; and provide incentives based on environmental benefits. Capacity to plan and implement, monitor and make adjustments over time. This has to be supported by information, technical assistance, and training and referrals that represent a unique role for IICA to play. Financial resources at concessionary terms may, in certain circumstances, be required to make the activity economically feasible. A good example of this is the most recent biofuels project in the Caribbean region, a 32.5W bagasse fueled Co-generation facility at a sugar factory in Belize, costing US$47 million. The funding came from a variety of sources in the form of loans and equity financing from different sources, including the Caribbean Development Bank, and private financing. However, without the legislative and legal framework that exists in Belize, such a private sector project would have been impossible to fund, much less arrange the additional loan and equity financing needed from other international players. Concessionary resources are also needed to assist in the preparation of implementation documents that would make possible innovative financing options such as private sector developed facilities under agreements like Build Own Lease Transfer (BOLT). Supportive and flexible policies and national government commitment, at the highest levels, to maximizing synergy and linkages between sectors. The Belize example also shows the critical need for supportive legislative and legal framework such as power purchase agreements and utility pricing. Ownership by the population -- public education and awareness -- Promote the industry at home and internationally, possibly through the appointment of a high level “champion”; An economic and social climate that is stable and attractive for long-term investments. A robust regulatory and legal framework that facilitates the development of the industry. Progress on cogeneration, for example, is often hampered through the lack of a suitable regulatory framework for small producers to sell power to the grid at a fair price. Harmonization of the tax regimes and customs procedures within the region. Bringing together all stakeholders from relevant industries, research organizations, government and civil society to promote the industry. Developing partnerships with industries and markets worldwide. Developing the skills base essential for the development and expansion of the industry, including actively supporting exchange visits and placement for key personnel with relevant organizations abroad. Where necessary, strengthening research and extension facilities to provide the necessary inputs to the industry. This in particularly important in the areas of plant breeding and selection and integrated pest management; Improving infrastructure, particularly transport and storage facilities. Promoting biofuels procurement in government and other organizations. Market-based mechanisms for stimulating biofuels in the domestic market, for example; - Encouraging biofuels over fossil fuels through suitable tax regimes; - Encouraging the replacement of MTBE with ethanol; - Requiring a share of transport fuels to be provided by biofuels; - Encouraging the sale of vehicles that can run on higher ethanol blends (E10 and above). Strong environmental regulations and laws to prevent pollution of water systems and coastal zones, encourage biodiversity, promote sustainable farming practices and prevent atmospheric pollution, all backed up by strong enforcement. These 105 • considerations are particularly important in areas where tourism is an important economic activity. Adequate social regulations and laws that protect the rights of people associated with the industry. Putting in place mechanisms to resolve conflicts between all sectors involved. Disagreements between the sugarcane producers, sugar and ethanol producers, and electricity companies can hamper the development of the industry. The availability of a number of technical skills is critical in the workforce to maintain and run a biofuels plant efficiently, and to the efficiency and sustainability of the entire system. Critical skills for implementing successful Biofuels Programs include: - Managers with a decade or more of experience. This is crucial for these modern complex plants. Good managers cannot be produced quickly and their scarcity may be a major constraint during the development phase of the industry. Skilled personnel are also required for a number of downstream activities including transport, storage, blending and distribution. Training may be required for countries with little experience in handling the distribution liquids. - While the sugar industry has developed a cadre of skilled technicians and engineers, they will probably require additional training to run and maintain a modern, sophisticated ethanol plant optimally. - Technical capacity for research, development and demonstration is essential. Experience from Brazil has shown that the development of a constant supply of productive, disease resistant varieties for particular agronomic environments and the development of environmentally benign pest management technologies are major factors for increasing and maintaining feedstock productivity. - Research and extension services are important to determine the performance of selected varieties under field and processing conditions, to enable pests and diseases to be identified and controlled before they become a serious problem, and to inform the plant breeders and farmers. - Awareness and training in relation to environmental best practice and its implementation are important to protect the environment and to the long-term sustainability of the industry. In many cases, environmental best practice has been shown to result in 106 economic benefits . - The production of ethanol, sugar and electricity require multiple skills usually associated with one industry. “System thinkers” are required to handle aspects of the production chain that are not directly linked to ethanol production, including infrastructure, logistics, land use, plant configurations, the use of co-products, and disposal of wastes. 4.4.1 The Challenges 4.4.1.1 Production The development of biofuels industries will represent a new endeavor for the countries. The closest experience for liquid biofuels is the production of potable alcohol (rum that is widespread across the region. The production of rum is a very profitable activity for a number of producers; indeed, the region boasts a number of world-renowned brands. However, the development of liquid biofuels industries implies a relatively steep learning curve, but starting off with valuable experience with agronomic and conversion aspects of ethanol production. In the case of biodiesel, the relevant experience comes from the production of copra and coconut oil. In the case of the production and processing of solid biofuels, the regional experience is limited to the forestry sector with limited experience from charcoal production. The Brazilian ethanol program has experienced an impressive learning curve during the last three decades. As a result, production cost in 2004 was a quarter of what it was in the 1970s, reflecting 106 Environmental best practice guidelines developed by Noodsberg farmers in South Africa and by the South African Sugar Association. 106 cumulative results of a large number of improvements both on the agricultural side (primarily from increase in yields) and on the industrial one (primarily from economies of scale and process improvements, but also from use of co-products and better infrastructures), as well as the continuous development of the skills base. The availability of a number of technical skills is critical to the establishment of a biofuels industry. A skilled workforce is critical to maintain and run a plant efficiently, and to the efficiency and sustainability of the entire system. Critical skills required are managerial and technical skills for the operation of ethanol plants, technical skills for the development and management of sugarcane crops, skills in relation to environmental best practice, policy-making skills, as well as a range of other skills needed to provide support services to the industry will be major challenges at the national and local levels and will require IICA to play a coordination and support function. Countries like Brazil and India could contribute to the development of technical and managerial skills, and knowledge in the areas of agronomy, waste management, downstream activities, and systems thinking and integration of sectors. The region is well positioned through IICA to access any benefits from this experience. Jamaica and Trinidad and Tobago were exporters of ethanol, to the US, in 2005, representing experience in the handling of ethanol fuel. The major challenges on the production side for biofuels are land access, labor and transportation cost, and quality control. The ongoing access to information on best practices at all levels across all sectors of the industry is important for a sustainable and profitable industry. Best practices will differ according to location, and evolve as informed by research and with the development of new technologies and techniques. Best practices should apply to agronomic activities, environmental management, coproducts use, wastes disposal, stakeholder communication, and workplace activities. 4.4.1.2 Utilization Utilization of liquid biofuels (ethanol and biodiesel) would require points of fuel production to be connected to distribution outlets (gas stations). The physical connection include the necessary modification to vehicles, as discussed in the technical aspects of biofuels (Technical Paper, Annex 1), establishment of blending facilities, water tight storage and transport infrastructure. These will have cost implications and thereby impact the financial viability of biofuels industries. For example, the costs of transporting ethanol in the US, by tanker over less that 300 km, is between US$0.01 to US$0.02 per liter, and by boat (ocean or inland), between US$0.01 and 107 US$0.03 per liter. Some cost estimates are available for downstream infrastructure and equipment: - A 40 million-liter tank, required if storage tanks are not available, costs about US$500,000. - The associated splash blending systems, including the necessary modifications to have an ethanol-compatible terminal are in the range of an additional US$500,000. Despite these investments, if sales volumes are sufficiently high (i.e., 24 tank refills per year or 108 more), the impact on ethanol costs would be around $0.002 per liter of ethanol. Overall, total cost for transporting, storing and dispensing ethanol ranges from about US$0.01 to 109 US$ 0.07 per liter . 107 “Biofuels for Transport: An International Perspective,” 2004, International Energy Agency (IEA). DiPardo, J., 2002, Outlook for Biomass Ethanol Production and Demand, US Energy Information Administration, Washington DC; DA, 2002, Infrastructure Requirements fro an Expanded Fuel Ethanol Industry. Downstream Alternatives Inc., Phase II Project Deliverable Report, Oak Ridge national Laboratory Ethanol Project. http://www.iea.org/textbase/nppdf/free/2004/biofuels2004.pdf 108 “Biofuels for Transport: An International Perspective,” 2004, International Energy Agency (IEA). DA, 2002, Infrastructure Requirements for an Expanded Fuel Ethanol Industry. Downstream Alternatives Inc., Phase II Project Deliverable Report, Oak Ridge national Laboratory Ethanol Project. Quoted in IEA, Biofuels for Transport: An International Perspective, 2004. 109 DIFID Report 107 Utilization of solid biofuels would primarily be for the generation of electricity either for local consumption or for export. Requirement for using solid biofuels would be linked to technology and rules and regulations for the generation, transmission and distribution of electricity. Generation of electricity for export to the grid would require agreements for power purchase with the national utility, or for power-wheeling to other users. Implementing legislation for Power Purchase Agreements (PPA) and appropriate regulatory reform (such as an independent regulatory for the energy sector), and deregulation of the foreign exchange regime and privatization have been successful in getting investments into power generation. 4.5 The Benefits of Biofuels Industries for the Region The agricultural sector has been in decline for decades, and is experiencing negative growth as it struggles to respond to economic globalization of agricultural commodities. A major determinant of a successful response would be finding new markets that are viable for the high cost product it produces, and/or significantly increasing productivity to better compete. The latter is very difficult, given the high costs of inputs (chemicals, energy, and planting material), transportation, and labour, and this is in addition to the low economy of scale. The current state of the region’s agriculture sector prevents it from being a major generator of employment. Many countries are also experiencing significant environmental degradation as a result of unsustainable land use associated with crop production in certain areas. Capitalizing on the potential for biofuels production by the sector would represent a sustainable diversification option, which could help reverse the ongoing trend of decline and degradation of soil resources as well as reversing the continuing decline in employment. The higher economic value of the sugarcane as an energy raw material versus sweetener is based on the high energy content of the cane stalk, and the availability at economic prices of technology to convert the sugarcane into electricity and alcohol. 4.5.1 Socio-economic Benefits Table 3.0 shows that there is significantly higher economic value of the sugarcane as an energy raw material versus sweetener is based on it high energy content of the cane stalk, and the availability at economic prices of technology to convert the sugarcane into electricity and alcohol. The Technical Paper, Annex 1, presented in significant detail, the socio-economic benefits of biofuels industries based on the international experiences. These include: • Improved wages for agricultural workers -- based on the existing wages in the sugar industry and the greater economic benefits that will be generated from the production of biofuels, farming households involved in the production of raw material is expected to derive improved benefits. The degree of potential increased benefits of biofuels is, however, significantly influenced by factors such as price paid for feedstock and the cost of transportation. • Sustainable employment generation -- this would result from the steady demand for fuels and year-round operations. This would be very welcome in a number of countries where a combination of household economic status and the public education system is resulting in a large percentage of the young population leaving school with limited education. Biofuels plants producing ethanol, for example in Brazil, may require some 200 people to provide support services including agronomic inputs, spares and maintenance. • Improved fortunes for the agriculture sector – as it will help countries to overcome the changes in export markets due to European Union changes in policies for export from the ACP countries. • Diversification of the national and regional economy – the majority of countries in the region are very dependent on remittances and/or tourism. Notable exceptions are Trinidad and Tobago, where petroleum fuels dominate the economy, Guyana and Belize, where the agricultural sector plays a significant role. Overall, the economies of these countries are very vulnerable because of the dependence on a few goods and/or service for economic well being. Diversification of the fading agriculture sector into viable biofuels industries would reduce vulnerability in different ways including: 108 4.5.2 Reducing the demand on the foreign exchange required to meet national local fuel needs. Promotion of regional trade and development of the CSME. Improve the economics of rural communities minimizing dependence on government support. Minimize the inflationary pressures on the national economy that result for increasing energy prices. Helping to stabilize the cost of energy input into the national economy, helping national economies stay competitive. Environmental Benefits As documented in both the Barbados Program of Action (BPOA) in 1994, and the Mauritius Implementation Strategy for Sustainable Development of Small Island States and Low Lying Coastal States, the major concern of these countries is climate change. Under international agreements all states are required to take mitigation actions to reduce the emissions of greenhouse gases, and implement adaptation option to minimize the projected impact of global climate change. As shown in Table 4.5.1 below , the blending of ethanol with gasoline and diesel for transport, using the 2004 year as the baseline, would reduce carbon dioxide emissions by 3.9 to 11.8 million tons, as the ethanol blend ratio rises from 10 per cent to 30 per cent. Table 4.5.1: Ethanol Blend Ratio 10% 15% 20% 25% 30% Greenhouse Gas Mitigation by Ethanol Blends Ethanol required for both Gasoline and Diesel M liters 1,513 2,269 3,026 3,782 4,539 110 CO2 Emissions mitigated M tons 3.9 5.9 7.9 9.8 11.8 The development of biofuels industries addresses both the mitigation obligation of all countries under the United Nations Framework Convention on Climate Change (UNFCCC), but it also represents major adaptation approaches. Biofuels production uses crops that are much more resilient to nature’s destructive forces such as tropical storms/hurricanes, floods, droughts, and fires. Other crops grown for food or export such as vegetables, tobacco, bananas, coffee, and spices are not as resilient, and therefore much more vulnerable to climate change. Additionally, the production of raw material should result in improved land use, leading to reduced soil erosion and improved raw water resources. These environmental benefits are significant and invaluable for a number of countries if they are to successfully pursue sustainable development. 4.6 Public Outreach/Communication The IICA message has been delivered to many communities throughout the Hemisphere. In order to achieve the strategic goals of its agro-energy program, IICA must continue to enhance the use of the media and Internet technology to carry the IICA message to the donors, beneficiaries and the public at large. IICA will also make their actions more effective by better communicating activities and accomplishments using a variety of media. The Institute has also made a major effort in the field of agricultural and rural information and knowledge management, striving to become the hemisphere’s benchmark platform by modernizing its portal (www.iica.int). The Institute has also improved the technical content and 110 Need Source 109 increased the number of subscribers to the Infoagro information system (Trade, Infotec, Agrosalud, Rural Development, PRODAR), revamped the SIDALC and made the library system more visible, improved its publications management and strengthened the internal information 111 system (Intranet and VPN) . A qualitative leap in the Institute’s communication with the countries was achieved thanks to the increased coverage that IICA received in the media throughout the hemisphere and the constant flow of information about its activities (IICAConnection). Two new technical products were created for key target audiences. One was the ComunIICA online e-magazine, intended for decision makers involved in agriculture and rural life, in which Institute specialists share their expertise. The other was AgroEnlace, a biweekly radio magazine for small- and medium-scale agricultural entrepreneurs, which is broadcast by Radio Nederland, Radio Exterior de España and a large number of rural radio stations in the member countries. 4.7 Partnerships IICA will magnify the effectiveness in achieving its goals by forming partnerships with other national, regional and international organizations. By joining efforts with other rural development organizations and stakeholders, IICA can provide standardized, high-quality data to inform the decision-making process for rural development resources management. In April 2006, IICA and the FAO entered into a new partnership in which the two organizations decided to strengthen ties on issues related to each organization’s mission and thus beef up their resources and the cooperation they provide to countries in the hemisphere, in line with the eighth Millennium Development Goal, which calls for a global partnership for development. IICA and FAO will also be helping the countries to implement the AGRO 2003-2015 Plan, prepared and approved by the hemisphere’s ministers of agriculture. The Institute played a coordinating role in its approach to assist key stakeholders in the region, including the Ministers of Agriculture and their Ministerial Delegates, to engage in dialogue so as to obtain a common vision and agreement on the Plan of Action. In the promotion of the Jagdeo Initiative, IICA collaborated with the CCS and the FAO. IICA also played a major role in the Alliance as part of the Secretariat, with CCS (CARICOM Secretariat) and FAO. In addition, the Institute constituted part of the Core Group, along with the CCS, CARDI, CDB, CRNM, FAO and the OECS Secretariat, appointed by the CHG for overseeing implementation of the Jagdeo Initiative. IICA also increased horizontal cooperation by encouraging the countries to share their experience - Brazil in the area of agroenergy. The “Working together” approach was strengthened by means of joint activities with organizations such as the WTO, ECLAC, the OAS, FAO, United Nations Educational, Scientific and Cultural Organization (UNESCO), the International Labor Organization (ILO), the IDB, the World Bank, CATIE, the CTA, PAHO, USAID, AECI and the GTZ. These joint efforts yielded important results under our programs related to rural development, trade negotiations, agricultural health and food safety, information, agribusiness promotion, technological innovation, investment projects, environmental management and training. 111 2005 Annual Report IICA 110 CHAPTER 5 STRATEGIES & PROGRAMS 111 5.0 STRATEGIES & PROGRAMS The chief objective of the strategy is to guide IICA in its efforts to help the Caribbean establish an agro-energy program toward the development of biofuels industries to meet national energy needs, by modernizing and diversifying the agricultural sector to promote rural development and increase global economic competitiveness. The agro-energy strategy focuses on the identification and consolidation of a set of complementary activities that take advantage of IICA’s current capacity and its experience in agriculture and rural development, while taking its limitations into consideration. The strategy includes a number of programs to support the development of biofuels industries across the region, particularly in the sugarcane producing countries, in the first instance. Core elements of the strategy identified that would lead to the establishment of a successful and sustainable regional agro-energy program include: 1. IICA becoming the leading strategic Institution on Agro-energy in the Caribbean. 2. Promoting Agro-energy in the Caribbean as an economically viable source of energy by introducing Liquid and Solid Biofuels Industries in sugarcane growing countries to produce liquid fuels and power. 3. Build the sustainability of IICA to support agro-energy entrepreneurial activities of the economically disadvantaged that lead to sustainable livelihoods and a healthy environment. 4. Build IICA’s institutional capacity to accomplish its mission. These elements of the strategy are intended to position IICA to help strengthen linkages between the agriculture and energy sectors in order to increase opportunities for agro-energy in the Caribbean, by assisting countries in drafting integrated agricultural and energy policies to provide the framework for domestic energy production to help in meeting growing energy needs, in an economically, socially and environmentally sustainable manner. IICA would also need to facilitate dialogue with the sugarcane and electric utility representatives about the potential of biofuels. In addition, IICA would also facilitate forums for stakeholders and civil society to dialogue in order to provide scientifically sound and politically unbiased analyses and conclusions needed for strategic decisions related to research or policy issues, and the identification of capacity that is required for planning and implementation of agro-energy policies. IICA would also have to support countries with comprehensive information to assist with the planning and development of biofuels industries by providing information on the development of emerging technologies, practices and business opportunities in the agro-energy industry. Staging of a bi-annual conference would be an ideal way to exchange new ideas, analyze strategies, or for agriculture and energy professionals and stakeholders within the Caribbean region to meet and exchange ideas and experiences. Citizen participation is an important element for a successful agro-energy program. Involving citizens in the development and implementation of such a strategy helps them understand how the strategy would benefit them as individuals and the communities they live in. It also encourages input of citizen ideas and increases public confidence and support in the strategy. Similarly, education can play a key role. Educating consumers about the benefits of biofuels industries can help them make wise energy choices and to contribute to the effort as a whole. The public education and awareness efforts are required to help educate key public officials and the general public about biofuels. Public education and awareness to support building regional and national coalitions that would form the nuclei of national support groups that would promote and eventually lead to local biofuels production and use would also be needed to help the population understand and appreciate how the development of national biofuels industry can help meet the basic developmental needs of the country. The core of the IICA strategy is the development of liquid and solid biofuels industries. The liquid biofuels industry program would focus on the production of liquid fuels from varying agricultural 112 feedstock using a range of technologies from fermentation to distillation. The solid biofuels industry program would focus on the conversion of solid feedstock to heat and/or power. The strategy calls for ICCA to establish modalities and institutional capacity to sustain and support agro-energy entrepreneurial activities that lead to sustainable livelihoods and a healthy environment particularly for rural populations. Development of small- and medium-size liquid and solid biofuels enterprises provides an excellent opportunity for generating employment and revitalizing rural economies, as well as improving diffusion of technologies. To develop small- and medium-scale size liquid and solid biofuels enterprises would involve IICA’s provision of training to existing and prospective entrepreneurs in starting and managing business activities relating to biomass-based energy conversion, supply and maintenance services; providing training to other end-users in various uses of agro-energy; interfacing with research and development institutions engaged in biomass technology development, to provide ready access to relevant technological information, and; interfacing between local governing bodies/representatives, suppliers of biomass-based technologies, local financing institutions, entrepreneurs, and other end-users. Given the limited capacity that exists in the energy sector in the majority of the countries across the Caribbean, development of biofuels industries will require the provision of systematic longterm technical assistance. To ensure that it accomplishes its mission towards the development of an agro-energy program, IICA must undertake institutional strengthening through modalities such as cooperation agreements with other technical institutions/organization, adding professional skills in energy planning and policy, and engineering, and partnerships with national and international organization to improve information support capabilities that would be needed to plan and implement the regional program. 5.1 Strategic Element 1: Become the Leading Strategic Institution on Agro-energy in the Caribbean IICA attaches special importance to information, communication and the projection of its institutional image, in order to position itself as an international development agency that is recognized and respected as a strategic partner, one that is capable of making a key contribution to the development of agriculture and the rural milieu in the Americas. In this regard, the strategy is intended to make IICA the preeminent regional institution assisting countries with the development of biofuels industries to address energy needs of the Caribbean region, and contribute to societal progress, especially in rural areas. This element of the strategy defines the institution’s goals and objectives and provides the basis for systematic and continuous improvement. IICA is employing good management practices, defining its mission and setting measurable objectives Goal 1: Introduce program to strengthen linkages between agriculture and energy sectors in order to increase opportunities for agro-energy in the Caribbean Based on the global experience, development of successful biofuels industries need supportive energy, agricultural, and environment policies that view each barrel of oil imported for land transportation or electricity generation as a loss of potential income to farmers. The energy policies implemented nationally should be based on special programs such as the IICA AgroEnergy Strategy. The ideal energy policy for agro-energy development would be to establish as a first priority, maximum energy from biofuels in the transportation, electricity generation and domestic sectors. Private sector participation in electricity generation and liquid fuel production would require policies to promote power purchase agreements between the utilities and the producers of biomass based power, and in the case of fuels, established pricing and guaranteed markets. IICA would assist countries to build capacity to formulate, analyze, and implement agro-energy policies by providing the countries with the basic analysis tools on the functional characteristics 113 and performances of biofuels industries, the estimated level of demand for biofuels infrastructures and services, and the way supply and demand reciprocally influence each other. IICA wouldl provide examples of efforts to implement biofuels industries taken from the experiences and activities in the US, Brazil, Australia, Cuba, India, the Philippines, the Pacific Islands, and Scandinavian countries. These examples should provide guidance, stimulate ideas, and generate new contacts from around the world on: • Formulation and Implementation of Biofuels Policy – by providing tools for designing and developing the processes necessary for biofuels policy formulation and implementation. • Guide for Policy makers – that provides the rationale for investing in biofuels industries and presents guiding principles for biofuels industries policies, various policy options, and elements of biofuels industries and gender-sensitive development policies. • Advocating for Biofuels Industries – Tools to help countries advocate for a biofuels industry, including steps in organizing campaigns and information on developing, implementing, and evaluating a successful public education and advocacy strategy. Goal 2: Stage series of Regional and National Consultations and Dialogue with Caribbean sugarcane and electric utility representatives about the potential of Biofuels IICA has drafted a multi-pronged strategy to counter the challenge of increasing energy prices, and this strategy would include a conscious shift to promote public-private participation in biofuels industries. In order to implement an agro-energy policy that is inclusive and encourages adoption by stakeholders, there is an urgent need to consult and promote a dialogue to foster greater understanding of the issues surrounding the production and use of biofuels and its implications for the lives of the rural population. The purpose of the National Consultations and Dialogue is to stimulate discussions among sugarcane and electric utility representatives on the potential of biofuels industries. The goals of the Consultations and Dialogue are to: • Provide a forum where stakeholders in sugarcane, coconut, and forestry sectors and government officials in energy, agriculture, and environment, can discuss mutual interest and benefits with: electric utility representatives about the potential of biofuels for electricity generations; and with marketers of liquid petroleum fuels about the potential benefits of biofuels and the challenges. • Dissemination of ICCA’s Strategy for the Development of an Agro-Energy Program, and the Technical Report on Biofuels – An Option For Economic Renewable Energy Production By The Agricultural Sector, to these different stakeholders from each country. • Achieve consensus on the development of biofuels industries to meet national energy needs. • Identify capacity that is required for planning and implementation of the biofuels policy. Implementation would be through the establishment of a regional Steering Committee consisting of representatives from the partner institutions and vested interest stakeholders like the electric utilities, to oversee the planning of the consultations and implementation of the meeting and drafting of a Technical Report, showing the national biofuels production potential and the stakeholders position on the potential of a National Biofuels Industry. The consultations would be based on the information from the Technical Report, showing how the current area of sugarcane production could be adapted to different mixes of products, for example, the use of sugarcane juice under scenarios such as 70 per cent sugar and 35 per cent ethanol; half-and-half sugar and ethanol, and; 70 per cent ethanol and 30 per cent sugar. Such modifications on a regional scale could produce between about 900 and 2,100 million liters of ethanol per year. If all juice from current sugarcane areas were dedicated to ethanol, up to about 3,060 million liters of ethanol could be produced with an economic value of US$1.5 billion at a crude oil price of US$70 per barrel, and US$2.1 billion at US$100 per barrel for crude oil. The bagasse could be used to produce between 3,800 GWh per year (at 100 kWh per ton cane) and 114 7,600 GWh per year (at 200 kwh per ton cane) representing 19 per cent of regional power usage in 2004. The quantity of power would be equivalent to 15.4 million barrels of diesel. As discussed earlier, production of agro-energy will reduce the exposure of the region to the current unacceptable high levels of energy insecurity, such as fuel supply and price shocks. For instance, in 2003, Barbados spent over US$130 million on the importation of petroleum products. This translates into approximately 9 per cent of its foreign exchange earnings. Similarly, in 2003, Jamaica imported 27 million barrels of oil, valued at US$813 million. This was an increase in volume of 7.5 per cent and cost of 27 per cent over the preceding year. In 2004, Jamaica’s oil import bill was US$950 million or 12 per cent of GDP (25 per cent of imports). Goal 3: Introduce program for development of emerging technologies, practices and business opportunities in the agro-energy industry The causes of the prolonged period of high oil and gas prices and level of proven oil and gas reserves are now resulting in energy forecasters making predictions for crude oil prices to exceed US$100 per barrel, in the not too distant future, and to stay above a ceiling of US$50 per barrel. The international experiences with biofuels shows that the financial return to farmers from biofuel feedstock varies with oil prices, however, at an oil price of US$50 per barrel or above, biofuels production is economically viable in a number of cases. Using public policy, government can create the enabling environment that provides the climate for development of biofuels, which generated a number of economic opportunities at the national and local levels. As shown Annex 2, which discusses the biofuels potential of the various Caribbean countries, there are significant opportunities for the feasible production of power and the provision of liquid fuels from agroenergy enterprises. Government roles, as discussed previously, would be critical, but so too would be the role of the private sector, and farmers who would have to be the main feedstock producers and converters of feedstock into biofuels. The conventional energy sector has evolved the concept of energy service companies (ESCOS). These companies are usually small in nature and provide energy saving services. ESCOS therefore provides the business model of how IICA would proceed in the development of small- and medium-size private companies that would be needed to provide the different technical and management capacity required for sustainable production and use of biofuels. ESCOS in countries such as Jamaica, St, Lucia, and Barbados now provide a range of energy services ranging from access to technology, energy planning, energy audits, and financing. Success in catalyzing the establishment of National Biofuels Program by national governments would be a prerequisite for development of the private sectors. IICA’s strategy for the development of emerging technologies, practices and business opportunities in the agro-energy industry would therefore have its foundation in: • Helping to establish an enabling environment at the national policy level for agro-energy. IICA would establish partnerships through its network of national offices with a number of key stakeholders including: climate change stakeholders, tourism, agriculture, energy, environmental groups responsible for biodiversity, labor unions, and financial institutions. The enabling environment would be characterized by appropriate policies and commitment to capacity development. The promotion of a Regional Agro-energy Policy, in line with its strategic objectives, is one of IICA’s key tasks. • Promoting national biofuels production as a viable economic activity with multiple benefits for those countries whose size and existing agricultural capacity is of such a nature that they have proven capacity for sustained production. As part of this advocacy, IICA would seek partners for annual media events to highlight research findings and successful activities and to recognize through awards, exceptional achievements. Possibilities include annual agricultural shows, and festivals. • Supporting the development of small- and medium-scale entrepreneurs. The global experience shows that businesses respond positively once they understand the opportunities. IICA’s research and demonstration activities would have as its goal 115 helping to convey the economic opportunity represented by biofuels to businesses and rural communities. Goal 4: Introduce Bi-Annual Caribbean Region Agro-Energy Conference The Biofuels Production Potential of the various countries (Appendix 1) shows that based on the existing agricultural sector, the majority of countries have significant production capacity based on feedstock available relative to national energy demand; the majority of these countries therefore have the potential to substantially reduce the amount of fuels imported. The bi-annual conference is an ideal way to exchange new ideas, analyze strategies, or simply meet other agriculture and energy professionals and stakeholders within the Caribbean region. IICA recognizes the strong desire by Caribbean stakeholders for informal agro energy education and affiliation. As a result, the conference is designed to provide agro-energy individuals with an opportunity to acquire areaspecific and general agro-energy information and to increase their knowledge of available resources. The Conference is intended to both promote and demonstrate IICA’s Agro-energy Strategy and offers an ideal opportunity for: • Education - informative sessions on agro-energy programs, agro-energy resources, and topics of general interest; • Networking - a social environment whereby participants can meet other stakeholders in the region to exchange experiences and ideas; • Community involvement - participation from all levels of agro-energy, especially grassroots stakeholders and farmers. • Information dissemination – to ensure that dialogue and decisions are made with current knowledge. Conferences would be organized in different countries with coordination from IICA’s network of national offices and in partnership with private sector organizations, development partners, government agencies, media organizations, financial institutions, and environmental groups. Goal 5: Introduce Public Awareness & Education Program – Biomass as a Source of Energy for the Caribbean The Public Awareness and Education Program will be based on the economic challenges facing the countries, posed by increasing costly liquid petroleum fuels, the problems arising from the decline of the agricultural sector, and the growing threat posed by global climate change which require small island developing states to take adaptation measures in order to reduce vulnerability. The public awareness and education program is developed to communicate these main points that are considered key issues to be addressed for the long-term viability of the majority of countries in the region: • Continued decline in the agricultural sector which is directly and indirectly contributing to environmental degradation through increasing inappropriate use of land and destruction of biodiversity; this will negatively affect water resources and environmental quality of coastal areas. • The decline in economic and social situations that would result from the projected increases in fossil fuel prices. The importation of fuels to provide energy is requiring increasing percentage of GDP, as well as increasing percentage of export earnings as discussed earlier. This is troubling for these countries, as they have limited means to generate foreign exchange and results the economies of the majority of these countries 112 becoming more vulnerable. . 112 Binger, Al. 2002. “Vulnerability and Small Island States,” UNDP Policy Journal, Vol. 1 (2002). 116 • • Many of the national economies have very heavy external and internal debts. Increased demand for foreign exchange to import energy would worsen the existing balance of payment situation and negatively impact the cost of living. 113 The 2004 report from the IPPC stated that SIDS are considered as the most vulnerable group of countries to the likely impacts of global climate change and sea level rise. Appendix 1 discusses the likely impacts of climate change on the region’s agriculture. The public awareness and education program would focus on promoting agro-energy as a source of energy for sustainable development of the Caribbean, and the pros and cons of agro-energy compared to continued dependence on fossil fuels. Citizen participation is an important element in the establishment and development of a successful agro-energy strategy. Involving citizens in the development and implementation of such a strategy helps them understand how the strategy would benefit them as individuals and the communities they live in. It encourages inputs of citizen ideas and increases public confidence and support in the strategy. Educating consumers about the benefits of national biofuels production, and how such industries help communities and the country to sustainable development. IICAs public education and awareness program would educate public officials and the general public about biofuels, and would provide the context for building regional and national coalitions. These coalitions would constitute the nuclei of national and regional advocacy capacity that would promote and provide leadership for biofuels production and use. National program will be developed in partnership with private sector, farmers associations; government agencies responsible for public information and education; local media, tertiary educational institutions; and with sponsorship from development partners, international funding agencies and local financial institutions. Program will be implemented in cooperation with the national government as part of national sustainable development strategy where possible. 5.2 Strategic Element 2: Promote Agro-energy in the Caribbean as an economically viable source of energy by introducing liquid and Solid Biofuels Industries in sugarcane growing countries to produce liquid fuels and heat and/or power through combustion IICA believes that it makes very good local and national sense to promote production and use of biofuels because of its multiple socio-economic and environmental benefits. The development of a biofuels industry in countries with feedstock production comparable to energy demand will make a significant contribution to the developmental needs of the population. Substituting locally produced biofuels for imported fossil fuels would channel cash back into the rural economy benefiting agricultural workers. Increased income generation opportunities would be provided at all stages of biofuel production from feedstock production and transportation and plant operation. Marginal and degraded lands could become viable producers of feedstock, either as a primary or secondary crop. Farmers would have land use options as to which crops are better for the economy of the households. 5.2.1 Goal 1: Liquid Biofuels Industry Ethanol Production to Achieve 10 per cent Blend in Gasoline (3.4 million barrels or 550 million liters) by 2010. . A critical determinant of the viability of biofuels production, and ethanol in particular is plant scale. Based on the Brazilian experience, a three-fold increase in plant capacity from 10Ml/yr to 30Ml/yr 114 could result in a 36 per cent reduction in production cost . The economies of scale are important 113 114 IPPC 2004 DIFID Report – for the Caribbean -- 117 115 as the capital cost of ethanol plants that represents the major capital investment in ethanol production, and therefore significantly influences the price of the ethanol. Therefore establishing the initial level of ethanol production is influenced by the quantities that would be needed based on consumption, the availability of feedstock or the production potential, and the projected cost of the biofuel at varying scale of production as discussed in the Technical Paper (Appendix 1). Based on the global experience anhydrous ethanol can be used as an octane enhancer for gasoline at up to ten per cent. In 2004, the region produced some 26 million tons of sugarcane for the production of raw sugar, with value estimated at US$955 million. The 2004 gasoline consumption represents a regional market of in excess of 34 million barrels of anhydrous ethanol. Using sugarcane as the raw material, and using average yield of 60 tons per hectare (achieved by the most efficient producers - Guyana and Haiti) would require 850 thousand hectares. Table 5.2.1: Sugarcane yields, production and area cultivated (2005) Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia 24.7 53.8 48.1 31.3 20.0 38.1 45.0 61.2 60.0 47.5 55.6 - Sugarcane production tons / yr 0 55,500 430,000 1,149,475 12,500,000 4,400 4,950,000 7,200 3,000,000 1,080,000 1,900,000 100,000 0 St. Vincent and the Grenadines Suriname Trinidad & Tobago Average / Total 25.0 40.0 51.2 42.9 20,000 120,000 665,000 25,981,575 Island State Sugarcane Yield (tons/Ha) Area cultivated (hectares) 800 3,000 13,000 604,927 2,250 8,000 23,887 400,000 220 130,000 160 49,000 18,000 40,000 1,800 - A significant quantity of the biofuels feedstock can be provided from the existing sugarcane crop at increased economic benefits to the countries. The almost 26 million tons of sugarcane produced in 2005 was used as feedstock and produced some of 3.8 million tons of raw sugar. Based on prices for gasoline at crude of $70 per barrel, and sugar at US$250 per ton, the economic loss form the conversion of the juice into ethanol instead of sugar would be would be approximately US$955 million and the economic benefit of an estimated 14 million barrels (2,000 million litres) of ethanol would be US$2,000 million. Ethanol production based on sugarcane production ranges from between 15 to 30 million liters for St. Kitts and Nevis, to over 375 million liters for the Dominican Republic, based on using the juice from the average annual sugarcane yield between 2001 and 2004, as shown in Table 5.2 below. Based on the sensitivity to scale of anhydrous ethanol the first priority in achieving the production of the 10 per cent of gasoline substitution is to determine the level of investment for putting in 115 Based on the Brazilian situation the smallest economic ethanol plant capacity is 60,000 litres per day 118 place the production infrastructure and the projected cost of fuel. Based on the assessment of the Biofuels production potential the only country in the region growing sugarcane country that would face the possibility of high cost ethanol would be St. Kitts and Nevis. The ethanol production potential of the country is considered as being almost equal or greater that the 132,000 barrels gasoline imported in 2004. The recommended 10 per cent blend would require less than 14,000 barrels (approximately 2.5 million liters), based on the sensitivity to economies of scale a plant of this size may not be the best investment option and initially, and St. Kitts and Nevis implementation strategy would be to initially import anhydrous for blending, and waiting until demand driven primarily by public policy is at the level of where investment in processing facilities is sensible. Another option would be for St. Kitts and Nevis to enter into agreement with its fellow OECS countries to become the supplier of anhydrous ethanol at a price linked directly to the imported price of gasoline based on energy content implying that the price of ethanol would be seventy per cent of the gasoline. In all other sugarcane growing countries there is no issue with the economies scale for the establishment of production infrastructure for meeting this initial goal. The components for the establishment of ethanol plants are sold and built worldwide by a limited number of equipment and engineering companies on a commercial basis and there is very limited room to negotiate costs. The operation cost of a biofuels facility depends on energy, materials and labor intensity and their costs, and financing costs. Interest rates, in addition to reflecting the national cost of money, also reflect the level of risk perceived by the financial markets. Ins some cases, governments may need to provide incentives to prevent the cost of financing impacting negatively on the development of ethanol production. Efficient use of co-products and sale of co-generated electricity to the grid all have the potential to reduce operation costs. Selling co-generated electricity, however, requires the existence of appropriate policies and legal framework. The Brazilian experience shows that the primary route towards lower biofuels production costs is by increasing yields through the selection of better varieties. Table 5.2.2: 15-Yr Mean Barbados 1,565,429 1,514,120 1,026,940 1,023,100 816,320 692,440 475,360 510,894 400,601 475,978 Cuba 42,384,80352,280,000 51,414,60264,956,166 70,855,69975,169,86253,300,000 36,680,00028,425,400 43,026,773 Dominican Republic 7,325,623 7,273,090 9,872,95610,495,345 10,328,989 7,792,531 6,534,355 5,272,286 5,064,822 5,720,272 Haiti 2,821,200 2,656,140 2,824,420 2,856,800 2,720,000 1,720,000 1,365,856 1,020,020 1,029,525 1,169,832 Jamaica 4,541,527 4,447,011 3,862,611 3,263,976 2,427,546 2,328,104 2,548,000 2,327,059 2,018,250 2,329,286 Saint Kitts and Nevis 380,545 318,241 235,918 355,227 304,943 242,432 212,333 229,927 192,600 210,113 Trinidad and Tobago 2,382,041 2,414,063 2,128,715 1,830,896 1,084,886 1,243,382 1,305,548 1,301,413 980,532 1,229,023 Production (mt) 19611965 Sugarcane Production -- Five-Year Average and Per cent Change 19661970 19711975 19761980 19811985 19861990 19911995 19962000 20012004 Total 61,401,16770,902,666 71,366,16184,781,511 88,538,38389,188,75265,741,452 47,341,60038,111,730 Per cent Change over Previous Period Barbados -3.3 -32.2 -0.4 -20.2 -15.2 -31.4 7.5 -21.6 Cuba 23.3 -1.7 26.3 9.1 6.1 -29.1 -31.2 -22.5 Dominican Republic -0.7 35.7 6.3 -1.6 -24.6 -16.1 -19.3 -3.9 Haiti -5.9 6.3 1.1 -4.8 -36.8 -20.6 -25.3 0.9 Jamaica -2.1 -13.1 -15.5 -25.6 -4.1 9.4 -8.7 -13.3 Saint Kitts and Nevis -16.4 -25.9 50.6 -14.2 -20.5 -12.4 8.3 -16.2 Trinidad and Tobago 1.3 -11.8 -14.0 -40.7 14.6 5.0 -0.3 -24.7 Average -0.5 -6.1 7.8 119 -14.0 -11.5 -13.6 -9.9 -14.5 As shown above in Table 4.7 for Hawaii, an ethanol plant represents a considerable investment. A breakdown of the estimated construction and running costs for two islands in Hawaii are also itemized in Table 4.7 that shows cost of two sizes of plants. Total cost for 57 million liters per year plant is US$34 million, and for 38 million liters per year plant is US$25 million. The estimated annual running costs for 57 Ml/yr and 38 Ml/yr plants planned for Hawaii are US$21 million and 116 US$14 million, respectively . Goal 2: Ethanol Production to Achieve 25 per cent Blend in Gasoline (8.5 Million barrels or 1,500 million liters) by 2015 All fuels for spark ignition vehicles sold in Brazil (the acknowledged world leader in ethanol for fuel) contain a minimum of 25 per cent anhydrous ethanol in gasoline. Based on this proven strategy the goal for this phase of the program is for the production of a minimum of 8.5 million barrels (1,500 million liters). Using the 2004 level of gasoline as the baseline, meeting this demand for anhydrous ethanol would mean diverting or establishing additional production equal to around 20 per cent of the sugarcane juice produced in 2004 into ethanol production. Diverting this quantity of sugarcane juice into ethanol production would further increase the economic benefits well above those of the 10 per cent production goal, and as shown below, the production potential of the feedstock is proven as seen in Table 5.2.3 The development of ethanol industries in the sugar producing countries could proceed along different paths depending upon the size of the sugar industry, the size and current viability of sugar industry, and the size of the electricity demand and potential supply sources. The first path, could be expansion of current land under sugarcane to provide additional feedstock, this may or may not be associated with increased production of sugar or power. The second path is the introduction of energy cane varieties in some areas previously used for sugarcane and the cultivation of new land with energy cane (based on yields of 60 tons of cane per year for sugarcane, and 120 tons of cane per year for energy cane, the additional land area required would be reduced, the greater is the percentage of energy cane grown relative to sugarcane. The third path would be the combination of the previous two. Goal 3: Production of 30 Per cent of Regional Transportation Fuels Need by 2020 Meeting this goal, based on the 2004 level of diesel and gasoline fuel consumption, would require the production of some 14 million tons of cane per year as feedstock. Based on yields of 60 tons of cane per year for sugarcane and 120 tons cane per year for energy cane the land area required would be 230 thousand hectares for sugarcane and somewhat less for energy cane. The regional economic benefits using a base of US$70 per barrel for crude would be in excess of US$600 million. The social benefits, taken from the Brazilian experience, would be the generation of employment for 11,000 full-time industrial workers and 34,000 to 136,000 agricultural workers to grow the cane depending on the yields. Since sugarcane production in the Caribbean countries is less mechanized than in Brazil, and also because yields are lower, the employment potential for agricultural workers is likely to be in the higher end of the range. In addition as discussed earlier there will be significant employment generated indirectly for the provision of services As shown in Table 5.2.3 below, the thirty per cent substitution of ethanol for imported transportation fuels by 2020 would require the cultivation of up to 1,500,000 hectares depending on which type of cane is grown. If sugarcane is grown, this would represent 150 per cent of the land under sugarcane production in 2004, and 91 per cent of the land under sugarcane in 1994 and 85 per cent in 1984 as shown in Table 5.2.3. The directly quantifiable global environmental benefits would be the avoided emission of some 20 million tons of greenhouse gases, which are responsible for global warming and climate change and sea level rise. 116 DIFID report 120 Other benefits that will contribute toward reducing current environmental threats to the local environmental associated with production of biofuels include protection of watersheds, reducing soil erosion, and improving local air quality. National environmental benefits will include reduce loss of biodiversity, sustainable agriculture, reduce degradation to coastal areas from the transportation of soil and sediments onto the reefs, seagrass beds, and mangrove swamps which are the essential natural defense system to protect the islands fragile coastline. It is also this fragile coast line that is the base for Tourism the most important industry in the region Achieving this target will signal the maturation of the Regional Liquid Biofuels Industry. Success will require effective implementation of transportation policies and use of tariff measures to support the conversion of the vehicular fleet, overtime, from gasoline and diesel fueled engines to alternate fueled spark ignition and compression ignition vehicles that could run on 100 per cent ethanol; complemented with conversion and upgrading of existing vehicles to run on a minimum of 25 per cent ethanol blend (E25). Table 5.2.3: Quantity of Ethanol and Area producing Feedstock to substitute for 117 Gasoline and Diesel in 2020 Ethanol Blend Ratio Gasoline substitution Diesel substitution Gasoline and Diesel Crop area 10% 15% 20% 25% M litres 1,197 1,795 2,393 2,992 M litres 2,106 3,158 4,211 5,264 M litres 3,302 4,953 6,605 8,256 000 hectares 500 751 1,001 1,251 30% 3,590 6,317 9,907 1,501 30% Per cent of Land Area in 2004 150% 30% Per cent of Land Area in 1994 91% 30% Per cent of Land Area in 1984 85% 5.2.2 Goal 1: Solid Biofuels Industries Development of 50 per cent of the Viable Electricity Potential from the Sugarcane by 2012 The estimated 38.2 million tons of sugarcane milled in 2004, if utilized in an energy efficient manner, could produce, depending on the choice of technology for export to the national electricity grid, between 3,800 to 7,600 Gigawatts hours per year. The potential development of combined heat and power industries in the region using bagasse and other solid fuels should be viable in all countries that currently have sugar industries including St. Kitts and Nevis the smallest producer. The total potential is shown in the Table 5.5 below. Total investments required to export 3,800 and 7,600 Gigawatt hours per year are US$ 1,300 million and US$ 2,300 million respectively. The global trend towards accelerated erosion of preferences for agricultural exports to what were once secure markets paying above world prices for commodities puts pressure on the regional agricultural sector to find creative ways to improve its productivity in the short-term to bring costs of production in line with world market prices. This is an imperative for the sugar industry if the more than a half a million direct sugar jobs and the more than 1.5 million indirect sugar related jobs are to be sustained. Sustaining these jobs is even more important when it is considered that 117 Level of demand is based on Regional consumption of diesel and gasoline in 2004 121 the Caribbean is a region with unemployment rates consistently surpassing those experienced by industrial countries during the great depression. The co-production of electricity represents a winwin situation for the regions sugar industry. The production of electricity, as shown in Table 5.2.4 provide a high value and secure market for the bagasse, and the energy efficiency improvement that would accompany electricity export will also improve the efficiency of sugar production Table 5.2.4: Potential for electricity exports from bagasse based cogeneration Investment required for Cogeneration Plants Island State # Electricity @ 100 kWh/tc Electricity @ 200 kWh/tc National Electricity Demand Electricity @ 100 kWh/tc Electricity @ 200 kWh/tc (GWh / yr) (GWh / yr) (GWh / yr) million US$ million US$ - - 25 0 0 Bahamas 6 11 149 2 3 Barbados 36 72 831 12 22 115 230 323 40 69 2,400 4,800 15,909 828 1440 0 1 67 0 0 555 1,109 13,489 191 333 1 Antigua & Barbuda 2 3 4 Belize 5 Cuba 6 Dominica 7 Dominican Republic 8 Grenada 1 1 126 0 0 9 Guyana 300 600 52.224 104 180 10 Haiti 108 216 512 37 65 11 Jamaica 210 420 2,974 72 126 12 Saint Kitts & Nevis 19 39 13.8 7 12 13 Saint Lucia - - 266 0 0 2 4 107 1 1 14 St.Vincent and the Grenadines 15 Suriname 12 24 177.6 4 7 16 Trinidad & Tobago 58 116 6,321 20 35 3,822 7,643 41,343 TOTAL 122 1,318 2,293 Table 5.2.5: The Electricity Sector in Caribbean Countries (2003) Units Barbados Dominican Republic Belize Cuba 118 Guyana Haiti St. Kitts & Nevis Jamaica Trinidad & Tobago Installed Generating capacity MW 210 3,959 5,530 244 811 na 1,416 Electrical Power Production GWh 871 15,909 13,489 512 7,146 na 6,437 Electrical Production/Installed Generating Capacity GWh/MW 4.1 4.0 2.4 2.1 8.8 na 4.5 GWh 782 12,469 11,893 283 6,516 na 5,876 KWh KWh 19.5 11.1 10.3 8.1 14.7 na 3.9 KWh 20.0 10.5 10.6 9.2 15.0 na 3.7 19.7 8.4 10.8 8.8 11.6 na 4.6 18.8 14.3 9.5 6.2 17.4 na 3.5 Electrical Power Consumption by Final Users Average Internal Electricity Prices (US cents) -Commercial (US cents) -Industrial (US cents) -Residential (US cents) Electrical Service Coverage of Homes KWh % 98 96 92 34 88 na 97 - Cities % na 99 99 na na na na - Rural Areas % na 87 81 na na na na A strong case can be made for adding value to the Caribbean sugar sector by producing gridconnected electricity using bagasse and cane trash as fuel. Electricity generation within the cane industry either as the main product or as a by-product is increasingly viable be with increases in petroleum fuel prices. An attractive feature of cogeneration in the region’s sugarcane sector is the large volumes of biomass (60-80 tons per hectare) that can be used as a clean burning fuel. This is being done in India, Mauritius, and Guadeloupe, to mention a few. It is not surprising that many of the sugar producing countries have in the recent past publicly expressed an interest or intention to introduce modern cogeneration technologies in their respective industries. The economics of co-generation using bagasse and trash have changed significantly in comparison to the costs of conventional electricity generation (imported oil) as prices have more than doubled in the past two years. Yet another interesting economic aspect of cogeneration is the prospect for building energy services companies in close proximity to the cogeneration facilities. ESCOs would be involved in supporting activities such as producers and suppliers of biomass, retailers of equipment, and engineering services providers. As shown in Table 5.7 it is estimated that the sugar producing island states could produce some 6,000 GWh of electricity each year. However, even if only 50 per cent of this potential is achieved in the medium term its contribution to the sustainable energy agenda of the region would be substantial. Indeed, this would represent more than 6 per cent of the 44,364 GWh generated in the region in 2003. Achieving 50% of the estimated electricity generating potential would help to significantly reduce the region’s high levels of dependency on oil import. The potential for the existing sugarcane industry to generate power in the various countries is shown in Table 5.7. Table 4.5 shows the results of a UK Department for International 119 Development (DIFID) study for power generation in the Caribbean. Both tables show that by using more efficient technology or changing the variety of cane to increase fuel supply the sugarcane can provide a significant portion of the fuel to provide electricity services in the sugarcane growing countries. As can be seen from the amount of fuel consumed in 2004, shown 118 119 Compiled from OLADE (2004) DIFID STUDY page 123 in Table 4.4, the market for solid biofuels to generate electricity for export to the national grid is significant. Based on the projected cost of power from combined heat and power generation, cogeneration would be a viable enterprise in all sugar growing countries. Each country will have to assess how best to integrate the power potentially available and what would be the appropriate level of investment. Critical to the successful power generation in these countries will be maximizing the value of the power produced. This means that the power 120 produced has to be base-load . The production of base load power is important, as otherwise additional investment would be required in alternate generating facility to provide power during period of non-production from factories processing sugarcane. The success of Mauritius in 121 providing significant percentage of base load power from sugar operations is based on: the use of supplemental fuel in the form of coal during the periods when sugarcane is not being processed; and institutional relationship which allowed the sugar and power generation sectors to function in an integrated manner. With regards to supplemental fuel, in the case of the Caribbean countries there are options to coal as the supplemental fuel for power generation. These options include the use of BIG-GTCC technology described in the Technical Report which would require that a portion, representing, less than half the trash on the sugarcane that would be either burned or left in the field be collected and stored to provide for fuel off season power generation. Other options for supplemental fuel could be through the planting of a percentage of sugarcane lands to be planted in energy cane. Energy cane has significantly higher biomass yields and can be harvest any time of the year, as harvesting depends only how daily weather condition influence harvesting and 122 transportation operations . Other options for solid biofuels to either increase electricity output generating capacity or provide supplement for when there is no cane derived fuel include: wood waste; wood produced on marginal lands expressly for the purpose of being used for fuel; and refuse derived fuel produced from municipal waste. There is a wide range of fast growing tree species that have been researched for this purposes and used in many countries; they include leucaena, acacia, eucalyptus, and neem a major issue here would be ensuring environmental sustainability in feedstock production and fair and transparent pricing. Linking the price for supplemental fuel to the cost of delivered liquid fuel on a relative energy value basis would be a very logical starting approach. Based on the state of technology development (Annex 1), the easiest form of energy to derive biofuel from is electricity. However, there are a number of major challenges to getting commercial power generated from biofuels in the region, as the UNDP GEF report of May 2006 123 points out . Institutional relationships is by far the most complex of these challenges and will be critical in creating the enabling environment for biofuels for power generation Major challenges in this area include: relationships between the energy and agricultural sectors; and the ownership of the electric utility and the legal and policy framework under which it operates; and how well are environmental issues factored into national policy – in other words, is there a sustainable development policy framework in place. These are two keys areas where IICA will have to play leadership roles. The first, is in catalyzing the generation/transfer of new knowledge in key areas like production of supplemental fuel, coordinating research to more efficient biofuels production, given the weather and soil conditions across the region. There will be need to generate new knowledge about the germplasm of the crops with the right characteristic for fuel production. The second key area for IICA would be working with local partners to create the enabling environment so that power generation systems 120 Base Load power – electricity that is produced and supplied on a constant basis to the e national power grid Deepchand Report 122 Energy Cane – Alex Alexander—Cuba research 123 Douglas, 2006 121 124 can be so designed to provide markets for biofuels, even when using conventional petroleum sources. Table 5.2.6: Potential of Electricity Generation from sugarcane and energy cane Installed Power Capacity 124 MW Quantity of Power Generation in 2004 GWh Electricity generation from Biofuels Potential (sugarcane) * GWh Electricity generation from Biofuels Potential (energy cane) ** GWh Bahamas 325 149 11 22 Barbados 210 831 72 144 75 323 230 460 3,957 15,909 4,800 9,600 22 67 1 2 3,290 13,489 1,109 2,219 Grenada 39 126 1 3 Guyana 129 dna 52 600 1,200 512 216 432 767 2,974 420 840 35 14 39 77 40 107 4 7 444 178 24 48 Trinidad & Tobago 1,417 6,321 116 232 TOTAL 10,891 41,343 7,643 15,286 Island State Belize Cuba Dominica Dominican Republic Haiti Jamaica Saint Kitts & Nevis St.Vincent and the Grenadines Suriname Goal 2: Development of Small and Medium Size Solid Biofuels Enterprises Similar in nature to its counterpart industry for liquid fuels, the small and medium size solid biofuels industries would also focus on the replacement/substitution of petroleum fuels in small and medium size industries, institutions, and businesses. These solid biofuels industries would use simpler conversion technologies such as gasification to produce a low British Thermal Units (BTU) gaseous fuel, called producer gas, for use in internal combustion engines or kiln applications. These enterprises would potentially supply electricity for remote locations or to businesses that generate waste biomass in solid form. Electricity generation application would include rural electrification and water pumping. Businesses which generate waste biomass 124 * based on the 2004 crop yield and 100kwh/ton of cane milled ** based on the use of energy cane rather than sugarcane on the same area of land. 125 include furniture producers, saw mills and coconut processors that would be very good candidates for solid biofuels enterprises. As is the case of small-scale liquid biofuels enterprises, there is very limited information available that allows for quick identification of opportunities. However, in the case of water pumping, it is estimated that as much as 25 per cent of electricity used in the SIDS is for water pumping. Small decentralized pumping using solid fuel has potential application subject to economic viability and sustainable supply of raw material. An initial goal of 5 per cent of pumping to be done by biofuels operated facilities would mean supplying some 517 gigawatt hours of electricity. This would require some 520,000 tons of wood or equivalent biomass material – (shells, husks, stalks). In terms of land area for production, this would require 25,800 hectares of land in fast growing trees such as Leucaena, Acacia, and Eucalyptus. These energy plantations will provide direct employment to 21,700 persons. The existing situation with the availability of wood and wood waste is shown in Table 5.2.7. 126 Table 5.2.7: Average Annual Wood Production and Derived Wood Products (Select Caribbean Countries) 125 Fuel & Charcoal Net Trade Sawnwood Paper Total Roundwood Production Production Industrial Roundwood in 3 3 3 3 3 Metres % Change Metres % Change Metres % Change Metres % Change Metres % Change Roundwood (2000-02) (1990-02) (2000-02) (1990-02) (2000-02) (1990-02) (2000-02) (1990-02) (2000-02) (1990-02) (2000-02) Cuba 2,378,000 98.9 1,554,000 192.0 824,000 -5.6 186,000 6.1 57,000 0.0 0 Dom Republic 562,000 0.0 556,000 0.0 6,000 0.0 0 0.0 130,000 0.0 9,000 Haiti 2,210,000 0.6 1,971,000 0.7 239,000 0.0 14,000 0.0 1,000 Jamaica 874,000 -1.6 591,000 -2.4 282,000 0.0 66,000 0.0 1,000 Trinidad & Tobago 96,000 -20.0 36,000 -2.3 60,000 -29.0 39,000 34.0 8,000 Total 6,120,000 4,708,000 Per cent of Roundwood Going to: Fuel & Charcoal Industrial Roundwood Sawnwood Paper Cuba 65 35 23 6.917476 Dom Republic 99 1 0 2166.667 Haiti 89 11 6 0 Jamaica 68 32 23 0 Trinidad & Tobago 38 63 65 0 125 USAID (2003). Latin America and the Caribbean Selected Economic and Social Data. United States Agency for International Development, Bureau of Latin America and the Caribbean, Washington, D.C., 20523, May 2004 127 Goal 3: Development of 100 per cent of the Viable Electricity Potential from Sugarcane by 2020 Based on the 2004 sugarcane level of production, it is estimated that some 3,800 to 7,600 Gigawatts hours of electricity can be produced from cogeneration of bagasse, representing some 19 per cent of total electricity consumption in 2004, as shown in Table 5.2.8. If the region met the 25 per cent goal for ethanol in gasoline by 2012, based on the 2004 gasoline imports quantities, this would require production of some 12 million tons of sugarcane (this assumes that all cane juice is used for ethanol). This amount of sugarcane would provide bagasse for the production of between 1,200 to 2,400 Gigawatt hours of electricity, depending on technology choice. This amount of electricity would be equivalent to the avoided import of 385 to 770 million liters of diesel, at the base price of US$70 per barrel for crude, this quantity of electricity would be equivalent to US$260 to $520 million. As discussed earlier, under the 50 per cent goals, the production of electricity from bagasse for these factories as base load facilities for power supply require supplemental fuels. This will provide a market for the production of supplemental biofuels in solid or liquid form. Table 5.2.8: Estimated Maximum Potential Power Generation from Sugarcane Residues Maximum Potential Power Generation by Fuel Source Estimates of Potential Output Cane (t) Barbados Belize Cuba Dom. Republic Guyana Haiti Jamaica St. Kitts & Nevis Trinidad & Tobago Total 475,978 Bagasse (t) Trash (t) Bagasse (GWh/yr) Trash (GWh/yr) Total (GWh/yr) 138,034 28,559 46 7 53 43,026,773 12,477,764 5,720,272 1,658,879 2,581,606 343,216 4,159 553 641 85 4,800 638 1,169,832 339,251 2,329,286 675,493 210,113 60,933 1,229,023 356,417 54,161,278 15,706,771 70,190 139,757 12,607 73,741 3,249,677 113 225 20 119 5,235 17 35 3 18 807 130 260 23 137 6,042 Cuba has been utilizing cane residues including trash as fuel for over 10 years. For example, between 1983 and 2005, Cuba used as fuel more than 2 million tonnes of residues that 126 substituted for 500 thousand tonnes of oil and prevented 1.5 million tonnes of CO2 emissions . However, this represents only 5 per cent of its cane residue potential; therefore supplemental fuel sources are available. Also, as in Table 5.2.7 above, there is significant amount of wood availability in the sugar growing countries to provide supplemental fuel for year-round electricity generation, as well as to provide feedstock supply to small and medium scale enterprises. 5.3 Strategic Element 3: Build the sustainability of IICA to support agro-energy entrepreneurial activities of the economically disadvantaged that lead to sustainable livelihoods and a healthy environment ICCA will need to ensure that it has the institutional capacity to sustain and support agro-energy entrepreneurial activities that lead to sustainable livelihoods and a healthy environment particularly for rural populations. The approach to institutional capacity would be through direct strengthening and through partnerships with regional and international organizations and 126 Douglas, 2006 128 institutions that would provide the range of professional expertise needed to support development of entrepreneurs in biofuels production and use. Development of small and medium size liquid and solid biofuels enterprises provides an excellent opportunity for generating employment and revitalizing rural economies, as well as a mechanism for improving diffusion of technologies. To implement this element of the regional agro-energy program, IICA would increase its institutional capacity in the areas of evaluation, financing, installation, operation, and maintenance of modern biomass technologies in order to effectively promote new entrepreneurial ventures using biomass technologies and services, and creating markets by raising awareness among end-users for various applications of such technologies. Development of small and medium scale liquid and solid biofuels enterprises would involve the provision of training to existing and prospective entrepreneurs in starting and managing business activities relating to conversion of feedstock in energy services, and supply and maintenance services (i.e., promote commercial/entrepreneurial activities in rural areas based on biomass); providing training to other end-users (like farmers, household members, small industries and shop-owners) in various uses of biomass energy (i.e., promote development of rural markets for biomass-based economic activities); interfacing with research and development institutions engaged in biomass technology development, to provide ready access to relevant technological information, and; interfacing between local governing bodies/representatives, suppliers of biomass-based technologies, local financing institutions, entrepreneurs, and other end-users. Goal 1: Development of Small and Medium Size Liquid Biofuels Enterprises The goal is to bring about the liquid biofuels to substitute or supplement the use of petroleum liquid fuels in providing process heat and/or electricity in small and medium businesses, institutions, and industries. These biofuels enterprises would primarily use simpler conversion technologies such as small to medium scale esterification of plant oils for the production of biodiesel, and anaerobic fermentation for the production of low caloric value but easily upgradeable, biogas (the Technical Report describes, in detail, the production and use of these fuels). Potential industries would be characterized by production agreements between users and entrepreneurs. For example, operations of fleet vehicles such as bus and trucking companies could obtain fuel from energy entrepreneurs producing biodiesel from oil seeds (coconuts, castor, jatropha), or from waste edible oils. Such relationships would be beneficial to both producers and users once oil is above the threshold price. Other possibilities include the production of special crops (cassava and leguminous forage such as leucaena) or agricultural waste for the production of biogas. Biogas produced close to its location of use has been shown to be competitive with cheap oil ($30 per barrel) in a number of applications ranging from lighting to cooking, water heating, and generation of steam and/or electricity. Unlike the case for the larger agro-energy industries where it is possible to use existing information to make estimates and set targets based on economic scale of production and projected costs, it is not possible to do so in the case of small and medium scale biofuels industries due to the absence of available information on energy use in institutions such as hospitals, prisons, schools, and agro-processing industries. The small and medium size industries would fit into these niche markets. 5.4 Strategic Element 4: Build IICA’s organizational capacity to accomplish its mission – The Role of IICA In recent times, IICA has undertaken some important institutional transformations focused on strengthening the capabilities for formulating strategies and policies for agriculture and rural life, modernizing agricultural markets, promoting market access, developing institutional frameworks for technological innovation, implementing joint activities to eradicate pests and diseases, overhauling agricultural education, disseminating information and knowledge for agricultural and 129 127 rural management and addressing emerging issues . This strategy for an agro-energy program would require that ICCA continue with its transformation process to ensure that it is proactive, and that it increases its capacity in agro-energy management by training its professionals in the Institute’s member states to develop the capacity that will be required at the national and local levels to implement a biofuels programs. Given the limited capacity that exist in the energy sector in the majority of the countries across the region, the development of agro-energy industries producing biofuels will require IICA to put in place institutional capacity for the provision of technical assistance. This role is critical and one that IICA, based on its institutional character, is uniquely positioned to play. There are four key categories of functional support to be provided by IICA: support for development of policy and legal framework; building capacity, promoting investments; and catalyzing a research, development and demonstration program as an effective means of advocacy. Policy and Legal Framework Development • • • Assisting National Governments to identify potentially viable biofuels industries, and accessing the range of benefits and impacts and relationship with land resources, employment, and level of petroleum fuel usage. Assisting national levels efforts for the development of the policies that will catalyze and drive the development of biofuels production. Supporting the development of effective monitoring and evaluation system to track progress and identify areas of risks. Building Capacity at the National and Local Levels • • • • • • • • Support the member countries with the identification of available lands and appropriate crops that would provide the maximum sustainable supply of raw material. Assist countries in assessment of feedstock production potential. Assist with the preparation of pre-feasibility studies to identify potential industries, constraints and cost benefits. Provide information support facilities – this could include virtual demonstration centre of various agro-energy industries. Assist with the development/evaluation of financing arrangements and/or power purchase agreements. Supporting member governments in the development of public education and awareness programs. Undertaking Environmental Impact Assessments in a timely fashion. Assistance with accessing carbon credits certification. Promoting Investments in Agro-energy The development of regional strategies to advance the production and use of biofuels is a critical role for IICA in catalyzing development of national industries. The regional dimension would allow for an increased number of options for biofuels production versus purely national options. For example, due to environmental and/or land resource endowment, economies of scale, and labor cost, some countries will not be able initially to establish viable industries for a particular biofuel. However, through the CSME, countries with markets but not at economic scale or no capacity to produce a particular biofuel, can establish partnerships with other countries. This is a model used very successfully by countries like Singapore, that have very limited agricultural land on which to produce food but through bilateral agreements or acquisition of land in other countries invest in agricultural enterprises to help meet national food demand. 127 IICA Annual Report 2005 130 Catalyzing a Focused Research, Development and Demonstration Program IICA would support the establishment of research, development and/or demonstration of biofuels systems, including the development and/or use of high biomass producing crops such as energy cane, oil seeds and fast growing tree species. This would include the development and/or demonstration of technologies that convert biomass feedstock into products to meet energy market needs at local and national levels Goal 1: To provide IICA with the tools necessary to effect proactive, sustainable, agroenergy management and for IICA to formalize efforts to train project officers in professional skills in energy planning and policy, and engineering. The strategy for the development of agro-energy industries in the region, based on substitution of liquid and solid biofuels for petroleum fuels in regional transportation and electricity generation, will provide the region with new impetus for the troubled agricultural sector that, as discussed earlier, has been in decline both in terms of contribution to national development through employment generation and export earnings, for more than a decade. As discussed, the changes in global trade protocol have negatively impacted the economic and financial returns from export commodities such as sugar and bananas. In addition, the region’s farmers are having difficulties in competing with imported food in their domestic market. For example, in St. Kitts and Nevis, more than 85 per cent of food is imported; this trend makes for a less than promising future for the sector in many countries across the region, which as shown in Table 5.4.4 below, is a major employer in a number of countries. Diversification into the energy market could help to significantly improve the future prospects of the sector. Table 5.4.4: Total Population, Agricultural Population and Rural Population (Select Caribbean Countries) Country Total Agricultural Rural Population 130 Population Population Relative to Relative to Total (%) 128 129 (millions) Total (%) Antigua and Barbuda 0.1 24 62 Barbados 0.3 4 48 Belize 0.3 30.3 52 Cuba 11.2 13.5 25 Dominican Republic 8.6 15.4 34 Guyana 0.7 16.9 62 Haiti 2.9 dna 63 Jamaica 2.6 20 43 21.1 66 Saint Kitts & Nevis St. Lucia St. Vincent and The Grenadines 0.2 22.4 70 0.1 23.1 42 Suriname 0.4 19 24 Trinidad & Tobago 1.3 8.3 24 128 Human Development Report 2005 (data for 2003) FAOSTAT Food and Agriculture Indicators 2003 – Prepared by Socio-Economic Statistics and Analysis Service (ESSA), Food and Agriculture Organization (FAO), October 2005. http://www.fao.org/es/ESS/ 129 130 131 There are a number of causes for the agricultural sector problems including: high cost of inputs; limited opportunities to exploit economies of scale; weather conditions; and declining capacity and investment. Plans for rehabilitating the sector are focused on linking the agriculture sector with the thriving tourism sector, specifically focusing on vegetable, meats and fruits. The rationale for this focus is the existence of a unique market that has remained under-exploited Linking agriculture with tourism provides for natural synergies, which when realized, can spur economic development, increase farm income and open up more opportunities for persons working in both sectors. More specifically, linking the two sectors could contribute to: 1. Increased resilience in rural communities through enterprise development; 2. Mainstreaming of small and marginalized rural stakeholders; 3. Strengthening of farmer groups and cooperatives; 4. Creation of opportunities for women and youth; 5. Validation and strategic commercialization of the patrimony and intellectual property related to traditional knowledge and agricultural heritage in production systems, foods, indigenous herbals, craft and music, and; 6. Enhanced investment in rural areas and increase in tourism-generated income on 131 farms. The potential value of the biofuels market is significantly greater than the agriculture for tourism market and agricultural exports combined, and a lot less vulnerable to demand fluctuations and inclement weather (tropical storms, drought, etc.). In this regard, it compliments the agriculture for tourism strategy promoted under the leadership of IICA, as biofuels raw material production is much more sustainable on marginal and/or sloping lands, than annual crops. This represents significant synergy between both strategies as the biofuels industries would produce some key inputs for the production of vegetables and fruits that would help maximize economic benefits. Potential inputs from biofuels would include fertilizers, enhanced water resources, local energy services – refrigeration, lighting, processing, irrigation, transportation, etc., all of which are critical to a number of countries successfully implementing the agro-tourism opportunities as well as benefiting from conventional agricultural activities. The major issues that may arise in some countries where limited land resources and relatively high population density come together, is land-use policies. The international experience shows that at periods during the development of the Brazilian program, there has been debate of how much land for food and how much for fuel feedstock. This debate is not likely in many countries, as there is growing dependence on imports to meet food demand. Land use policies will, however, be critical in ensuring that the soil, the crops as well as the production systems are sustainable. Unlike increasing the production of meats, vegetables and fruits, which represents changes and challenges within the sector, the production and use of biofuels as a substitute for petroleum represents challenging changes within the national economy. The global experience discussed earlier, as well as the constraints and challenges analyzed, shows that the development of national scale biofuels programs requires: • Strong Commitment from the National Government; • Private sector with strong vested interest; • Institutional Capacity; • Market Access and Transparent Pricing, and; • Quality Control. For IICA to play this role it will need to undertake institutional strengthening adding professional skills in energy planning and policy, and information support. 131 The Bahama Journal, Bahamas News Online Edition, June 21, 2005. “Agribusiness Outlook: Agro-Tourism, Godfrey Eneas. http://www.jonesbahamas.com/?c=47&a=9189 132 CHAPTER 6 FUNDING THE STRATEGY & ESTIMATED BUDGET 133 6.0 FUNDING THE STRATEGY AND ESTIMATED BUDGET The principal strategy for financing the investments to develop national biofuels industries in countries where such industries are considered viable is to redirect government investments in the energy and agriculture sectors in order to catalyze the development of viable industries. However, prior to that, an enabling environment has to exist and the activities discussed in Chapter 5 are intended to achieve this. As discussed earlier, this enabling environment at the national level, would be characterized by government leadership and policies to support production and market in biofuels. Caribbean countries have significant annual spending in both energy and agriculture. As discussed in Chapter 5, it is expected that in response to increasing prices for crude, the future cost of petroleum will require a greater portion of GDP. It is also anticipated that higher energy prices could reduce GDP, as was the case in the 1980s. If higher energy prices results in reduction in GDP and consequently further increases the percentage of GDP needed to pay for fuel imports, an inward economic spiral of sorts leading to increased economic vulnerability could result for some, if not all of the countries in the region. The rationale for advocating greater investment in agro-energy is that this approach builds the economic resilience of the country during a period where the international energy supply outlook forecasts continued high and rising costs of petroleum fuels in the future. In addition, it represents a potentially sustainable source of employment for workers with limited skills, with the activities outlined previously intended to help create awareness and understanding among the national stakeholders in sustainable development. The degree of success in the development of any regional initiative is dependent on having a resource mobilization strategy that delivers the needed funding to support implementation. This chapter of the document lays out the basic requirements for the development of this strategy by identifying potential sources of funding and providing estimates of core costs. As stated earlier, agro-energy is expected to be a commercial enterprise and, as such, significant portions of the funding for implementation of production related activities are expected to come from private sources as debt or equity. Investments will also be coming from the public sector and may primarily be in-kind such as land, equipment, physical facilities, or debt guarantors. The resource mobilization strategy will therefore primarily focus on core costs and program activities, such as funding for consultations, support for the information and technical assistance, annual and biannual events, etc. 6.1 Potential Funding Sources Funding for implementation, with initial focus on the sugarcane producing countries, is estimated to cost approximately US$48.8 million, over the period 2007-2012. In addition to support from IICA, development of biofuels industries will allow sugar-producing Caribbean countries to capitalize on opportunities for financial assistance from the European Commission (EC). The EC has established a program to make funding available to countries to help modernize, adjust or diversify their sugar sectors. While the amount of money the EC will make available for restructuring the Caribbean sugar industry is still yet to be decided upon, reports have suggested that in 2007, this will amount to EUR 165 million. Over the period 2007-2013, such support is expected to total EUR 1.3 billion in all, averaging EUR 184 million per annum and suggesting that 132 in some years the figure for support may rise above 200 million euros . Another potential source is the APC-EU Energy Facility that, according to the EU, is intended to help ACP countries reduce dependence of fossil fuel through the development of renewables and increased efficiency. The EUR 200 million fund is intended to offer grants to co-fund energyrelated projects. According to the EC, the necessary Financing Proposal for the fund is currently under preparation by the Commission’s services and, it is hoped, a positive decision on the 132 “EC nears agreement for Caribbean fund”, David Jessop, Jamaica Gleaner, May 7, 2006, http://www.jamaicagleaner.com/gleaner/20060507/business/business6.html 134 implementation of the fund could be forthcoming by mid-2006. All financial commitments must be completed before 31 December 2007, the date of expiry of the current European Development 133 Fund (EDF9) . Additional opportunities might also exist under the EU Biofuels Strategy. The EU is supporting biofuels with the objectives of reducing greenhouse gas emissions, boosting the decarbonisation of transport fuels, diversifying fuel supply sources and developing long-term replacements for fossil oil. One of the three aims of the EU Biofuels Strategy is to explore the opportunities for developing countries – including those affected by the reform of the EU sugar regime – for the production of feedstock and biofuels, and to set out the role the EU could play in supporting the development of sustainable biofuel production. According to the strategy, the Commission will: • Ensure that accompanying measures for Sugar Protocol countries affected by the EU sugar reform can be used to support the development of bioethanol production; • Develop a coherent Biofuels Assistance Package that can be used in developing countries that have a potential for biofuels; • Examine how the EU can best assist the development of national biofuel platforms and regional biofuel action plans that are environmentally and economically sustainable. The proposal by the Commission for accompanying measures for Sugar Protocol countries affected by the EU sugar reform is an important cooperation initiative. The accompanying measures will support restructuring or diversification in the affected countries, on the basis of their strategies to face the consequences of the reform. Within this framework, the EU could support the development of the ethanol production and possibly electricity generation sector, based on 134 thorough country-specific studies . Resources are also potentially available form Bilateral sources such as the Italians under the G/8 Italy Global Bioenergy Partnership. There is also the UNDP’s development instrument, the Energy and Environment Thematic Trust 135 Fund (TTF) that will operate at three levels: Country, Regional and Global. The TTF will focus on low-income countries, the Least Developed Countries (LDCs) and the Africa region, while a small proportion of the resources will be used to fund global and regional initiatives. The funding target for the Energy and Environment TTF is US$100 million over a period of 4 years — or about US$25 million per year. The four priority areas in energy for UNDP are: 1. Strengthening national policy frameworks to support energy for poverty reduction and sustainable development; 2. Promoting rural energy services to support growth and equity; 3. Promoting clean energy technologies for sustainable development; and 4. Increasing access to investment financing for sustainable energy. The private sector has also played a role in financing at least three ethanol plants in the Caribbean (Trinidad and Tobago and Jamaica), with Jamaica’s Petrojam partnering with the Brazilian company, Coimex Trading, the largest ethanol producer in Brazil, on the $7.5 million project. In addition to the Petrojam/Coimex 40-million gallon (152 million litres) facility, there is Jamaica Ethanol Processing Ltd., a 60-million gallon plant, owned by the California company, ED & F Man. This plant, which began operation in the 1980s, uses mainly European wine as its feedstock. In Trinidad, a local firm, Trinidad Bulk Traders Limited, a subsidiary of Angostura Holdings Limited, received a 15-year lease from Petrotrin, for the construction of the 100-million gallon ethanol plant. Fifty per cent of the US$11 million for the Trinidad and Tobago project was “internally generated,” with the other half sourced through an “exim facility” from M&T Bank in Washington. The company will be importing industrial grade, sugarcane produced alcohol from 133 ACP-EU Energy Facility, http://ec.europa.eu/comm/europeaid/projects/energy/index_en.htm An EU Strategy for Biofuels, 2006, Commission of the European Communities, Brussels, http://ec.europa.eu/comm/agriculture/biomass/biofuel/com2006_34_en.pdf 135 UNDP Thematic Trust Fund – Energy and Environment for Sustainable Development (1/12/2005), http://www.undp.org/dpa/publications/TTFEnvironment0105.pdf 134 135 Brazil, because Trinidad and Tobago cannot produce enough alcohol for ethanol production. Jamaica, on the other hand, will be planting 9,000 hectares of sugarcane. If Guyana were to finalize ongoing talks with potential investors, it could see the construction of at least two plants at a cost of at least $100 million (producing 80 million and 130 million litres per annum) and the planting of 35,000 hectares of land cultivated with sugarcane (both plants plan to use Brazilian feedstock in the first instance). The Government of Barbados also has plans of setting up an ethanol plant that requires $195 million in investment, and plans are underway to utilize, in the first instance, the existing 23.000 acres of land that is actively under sugarcane 136 cultivation to produce more of the fuel cane (energy cane) varieties . Opportunities for stimulating private sector development could be enhanced through partnership with the IDB, under its $1.2 billion Multilateral Investment Fund (MIF), which supports innovative private sector development. The MIF provides grants and investment mechanisms and is a major source of technical assistance grants for micro and small business development. For example, in 2004, the MIF approved a grant of $5.5 million toward the Central American Renewable Energy Cleaner Production Facility (CAREC), a $15 million project. The general objective of the project is to promote the use of renewable energy technologies for power generation and to improve the use of energy and other inputs for companies’ operations in Central America. The purpose of this CAREC Facility is to provide mezzanine-type financing for small and medium enterprises (SMEs) in the areas of proven renewable energy, cleaner production, and energy efficiency related deals in Central America. Such deals will also have a myriad of socio-economic and environmental benefits: small enterprise development, increased productivity, an alternative to fossil fuel 137 dependence and improved health through reduced levels of harmful emissions . Both the IDB and the Caribbean Development Bank (CDB) could make commercial funds available for private sector partnerships. As mentioned earlier, the cogeneration project in Belize was part-funded with a CDB loan. At the national level, there are opportunities for program funding from the bilateral donors, to support national level activities and initiatives and events. The major bilateral donors are Canada, UK and USA, with Japan, France, Germany and Norway also active. 6.2 Estimated Program Budget As shown in Table 6.2.1 below, the total estimated cost to implement programs in the strategy is approximately $48.8 million over a five-year period. National governments in the majority of the countries allocate a significant percentage of annual budgets to the agricultural sector. It is anticipated that with the establishment and development of biofuels industries and subsequent verification of its many advantages and associated benefits that governments will increase its investment in the sector. In all the sugar-producing countries, there are either projects being proposed or under implementation to derive electricity from bagasse. In addition, a number of countries are exploring the viability of producing ethanol for use as transportation fuel. In these countries, IICA’s role would be more in a capacity development and support role – providing information, facilitating exchange of experience and expertise, technology transfer, and research and development. In the other countries where there are no activities focused on the production of energy by the agricultural sector, then IICA’s role would have to also include sensitization, demonstration, and public education. 136 Economic and Financial Policies of The Government of Barbados, Presented by the Rt. Hon. Owen Arthur, Minister of Finance, January 16, 2006, http://www.barbados.gov.bb/Docs/Budget2006.pdf 137 IDB (2006) 136 Table 6.2.1: Estimated Budget ITEM PERSONNEL 2007 2008 2009 2010 2011 2012 Total $ $ $ $ 120,000 100,000 80,000 50,000 $ 120,000.00 $ 100,000.00 $ 80,000.00 $ 50,000.00 $ 120,000.00 $ 100,000.00 $ 80,000.00 $ 50,000.00 $ 120,000.00 $ 100,000.00 $ 80,000.00 $ 50,000.00 $ 120,000.00 $ 100,000.00 $ 80,000.00 $ 50,000.00 $ $ $ $ 120,000.00 100,000.00 80,000.00 50,000.00 $ $ $ $ 720,000.00 600,000.00 480,000.00 300,000.00 Formulation & Implementation of Biofuels Policy (tools) $ Guide for Policy Makers (tools) $ 100,000 100,000 $ $ 50,000 50,000 $ $ 20,000 20,000 $ $ 20,000 20,000 $ $ 20,000 20,000 $ $ 20,000 20,000 $ $ 230,000.00 230,000.00 Advocacy for Biofuels Industries (tools) Program Director Technical Director Information Coordinator Administrative Assistant PROGRAMS Strategy 1 $ 100,000 $ 50,000 $ 20,000 $ 20,000 $ 20,000 $ 20,000 $ 230,000.00 Consultations - Special Interst Groups Development of ESCO Annual Awards Agro-energy Conference Public Awareness & Education Strategy 2 $ $ $ $ $ 400,000 100,000 50,000 100,000 350,000 $ $ $ $ $ 200,000 100,000 50,000 200,000 $ $ $ $ $ 100,000 100,000 50,000 100,000 100,000 $ $ $ $ $ 100,000 100,000 50,000 100,000 $ $ $ $ $ 50,000 100,000 50,000 100,000 100,000 $ $ $ $ $ 50,000 100,000 50,000 100,000 $ $ $ $ $ 900,000.00 600,000.00 300,000.00 300,000.00 950,000.00 Ethanol Production 10% Ethanol Production 25% Transportation Fuels 30% $ $ $ 100,000 100,000 100,000 $ $ $ 100,000 100,000 100,000 $ $ $ 100,000 100,000 100,000 $ $ $ 100,000 100,000 100,000 $ $ $ 100,000 100,000 100,000 $ $ $ 100,000 100,000 100,000 $ $ $ 600,000.00 600,000.00 600,000.00 50% Electricity from Sugarcane $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 600,000.00 100% Electricity from Sugarcane $ Strategy 3 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 600,000.00 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 600,000.00 Small & Medium Size Solid Biofuels Enterprises Strategy 4 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 100,000 $ 600,000.00 Technical Assistance $ 2,000,000 $ 1,000,000 $ 1,000,000 $ 10,000,000.00 Small & Medium Size Liquid Biofuels Enterprises $ 2,000,000 $ 2,000,000 $ 2,000,000 137 Biofuels Research & Development Feasibility Studies $ 5,000,000 $ 1,000,000 $ 5,000,000 $ 1,000,000 $ 5,000,000 $ 1,000,000 $ 5,000,000 $ 500,000 $ 2,000,000 $ 500,000 $ $ 2,000,000 300,000.00 $ $ 24,000,000.00 4,300,000.00 Public/Private Sector Partnerships Training - IICA Staff ESTIMATED TOTAL $ 50,000 $ 35,000 $ 10,435,000 $ 50,000 $ 35,000 $ 9,835,000 $ 50,000 $ 35,000 $ 9,645,000 $ 50,000 $ 25,000 $ 9,035,000 $ 50,000 $ 25,000 $ 5,085,000 $ $ $ 50,000 20,000 4,780,000 $ $ $ 300,000.00 175,000.00 48,815,000.00 138 Potential sources of funding for core program activities beyond IICA itself include: • South-South Initiative to assist the Caribbean to achieve 10 per cent renewable energy mix, in its energy supply by 2015. Initiative under development is jointly coordinated by the United Nations Environment Programme (UNEP) and UNDP. • GEF - under various operations programs such as natural resources management, land degradation and biodiversity protection. • Bilateral donors and private philanthropic organizations funding climate change mitigation and adaptation efforts. 6.3 Investment Costs The Technical Paper (Appendix 1) documents the levels of investment for different levels of production of biofuels and electricity. The level of investment for each national program will depend on the character of the national program. In addition, to the conventional financing available to national governments from financial institutions, non-conventional financing is available from private sources that would deliver on a turnkey basis - biofuel production infrastructure in the form of: Build Own Operate (BOO); Build Own Lease and Transfer (BOLT). These un-conventional financing methods are increasingly being used in the region for the development of airports, shipping ports and highways. These financing methods, and in particular Build Own Lease and Transfer, have many advantages over conventional financing options such as loans from the multilateral financial institutions. 139 CHAPTER 7 CONCLUSION 140 7.0 CONCLUSION The potential agro-energy industries that can be developed within the region was identified based on the existing markets for petroleum products, which can be effectively and viably substituted with biofuels. Based on these criteria and the potential for viable production of the raw material and subsequent conversion and efficient distribution, biofuels for use in national scale transportation and electricity generation represents the best options. Over the coming years, the rise in energy prices will result in many private sector entities from developed countries trying to convince governments to sign on to renewable energy projects. It is unlikely, however, that there will be any significant number of proposals for the development of agro-energy industries for the provision of energy services. As discussed throughout the paper, agro-energy is the most suited form of energy for the Caribbean countries, with the exception of countries endowed with petroleum resources, or where land resources are extremely limited. However, development of agro-energy industries has requirements that are not yet in existence in the vast majority of the countries, and which IICA’s strategy is intended to address. As discussed in earlier sections of the document, pursuing sustainable development is proving very difficult for Caribbean countries. This difficulty is, however, not unique to the region. The core requirement of sustainability, using biological ecosystems as the frame of reference, is synergy among diversity. In the political economy, this would translate to synergistic integration of all sectors. In the vast majority of countries across the region, the concept of sustainable development is linked primarily to environmental concerns, and only marginally to socio-economic development, and hence, very limited link to the productive sectors beyond environmental impacts. The national planning process that is intended to guide socio-economic development considers inclusion of environmental consideration, in the majority of cases, a nuisance. This attitude is understandable as in the overwhelming majority of countries across the planet this is the situation. Island states are uniquely different and their long-term viability is totally dependent upon how well they mange the natural environment which is the source of their existence. Under the sponsorship of United Nations, the Small Islands Developing States (SIDS) was the subject of two international meeting, the first in Barbados, in 1994, and the second in Mauritius in 2005, to assess the condition and status of development in these small islands and low lying coastal states. The results of both meetings were that the long-term existence of SIDS depended on their ability to develop in a sustainable manner, and towards this end, the international community would assist them. However, there is still a lot of work to be done to get sustainable development accepted as the guiding principle. What is now needed are action programs to drive the development process in that direction and help illuminate what sustainable development is, and how to implement sustainable development. The energy sector, despite in the vast majority of countries being the largest recurrent budget item, or the second largest user of foreign exchange after debt servicing, receives very little structured planning attention. In many countries, the energy sector responsibilities are not dedicated but joined with other areas like environment, science and technology, or in some countries not given any primary designation in Ministerial responsibility. In just about all countries, the agricultural sector across the region is in decline, for a variety of reasons ranging from increased occurrence of natural disasters, bad weather, to changes in the international commodity markets brought about by WTO and European Union policies. The decline in agricultural production and productivity under conditions of increasing population and growing tourism has made the region very dependent on food imports. It is estimated that more than 90 per cent of the food consumed in some countries is imported. The growing food deficiency, in combination with increasing cost of energy and cost of recovery from natural disasters and debt servicing, is affecting the available resources for investments in sustainable development. As discussed in the Technical Paper (Appendix 1), the production of 141 biofuels has the potential to help the region’s population address the long-term development challenges posed by increasing cost of energy imports, declining production and productivity of the agricultural sector, and help make land use more sustainable, and thereby minimize the damages from hydro-metrological events ranging from floods and droughts to hurricanes. The international experiences documented earlier shows that establishment of national biofuels programs is very beneficial to the population despite being very challenging, requiring an unprecedented degree of inter-governmental cooperation and partnership, with the private sector and supportive national policies and capacity development to achieve success. The run up of oil and gas prices over the last two years, has moved the prices of oil beyond a number of price barriers between US$35 and US$50 per barrel which was previously considered as the economic threshold for the viability for Biofuel production. The growing demand for oil is outstripping the discoveries of new supplies, and where new supplies are being discovered, the cost of extraction and/or transportation is significantly greater than for past sources of supply. Many countries that were in the past producers of agricultural commodities such as sugar, coffee, spices, cocoa, and bananas have substantial potential for biofuels production. Countries that are or were sugar producers have the potential to provide significant amounts of gasoline substitute and power for export to the grids; some countries have more potential than their domestic market, making the trade of biofuels a possible regional trade commodity for the CSME. However, without leadership from IICA and/or other regional institutions, this potential will be very slow in coming. The information presented in this document and in the Technical Paper provides all the background information and analysis necessary to support the development of regional biofuels industries. The analysis of fuel imports and use in the Caribbean region showed that countries that have active agricultural sectors have potentially viable biofuels industries, although with a different mix of products based on land resource endowment and national policy. Research and analysis, as well as lessons learned from other countries with agro-energy industries, indicated that agroenergy has the potential to minimize the socio-economic consequences of the current energy situation and at times reverse this situation, and in the process address a number of social and environmental issues. The IICA strategy is based on the technical, economic and social aspects of biofuels in the hemisphere and how agro-energy industries relate to the goal of sustainable development. As stated previously, biofuels use would have a positive impact on the environment and would create significant new employment opportunities. Achieving these positive impacts would require successful implementation of the four core strategic elements focused on the production of liquid biofuels from varying feedstocks using a range of technologies from fermentation to distillation, and; solid biofuels focusing on the conversion of feedstock to heat and/or power through different forms of combustion. These two programs would be complimented by other programs that would strengthen the linkages between the agriculture and energy sectors, promote agro-energy entrepreneurial activities, and strengthen IICA’s organizational capacity to accomplish its mission, making it the leading institution on agro-energy in the hemisphere. With the exception of two countries, almost all of the Caribbean countries are dependent on imported petroleum fuels for energy purposes. As seen in recent times, the prices of petroleum fuels are unpredictable and, as noted earlier, will be even more so in the foreseeable future. Biofuels can provide a long-term alternative by using locally produced feedstock at relatively constant cost that in many cases is already cheaper than the fossil fuels they could substitute for. Moreover, because biofuels are locally produced by indigenous agro-industries, most of the money spent is retained within the national economy instead of going to foreign companies. The risks arising out of fluctuating crude oil prices adversely affecting the costs of production and transport of goods in the country can be minimized if indigenous biomass resources are used. IICA’s agro-energy program also provides Caribbean governments with a unique opportunity to also address the stern challenges of rural development. 142 Dedicated biomass production, either as by-products in agro-industry (bagasse from the processing of sugarcane, or waste from livestock production or fish processing, or markets or from households organic waste) represents not only potential substitutes for fossil fuel, but opportunities to improve local agricultural productivity and economic profitability, directly contributing to environmental quality of life improvements and reducing economic vulnerability. Several studies by international institutions as discussed in the Technical Paper indicate that st bioenergy will play a much larger role in energy supplies during the 21 century. This projection is based on the successes in other developing and developed countries where energy costs are much lower than in the Caribbean. The price of power in the islands states are significantly higher than elsewhere, with the exception of the countries that have petroleum. The economic implications of high cost energy can, however, be minimized through meaningful production of electricity from biofuels and, consequently, there is high potential for these kinds of agro-energy industries across the region. The potential industries identified for the Caribbean draws heavily on the success and lessons from: • Brazilian ethanol/sugar program, started in the early 1980, and which is the largest in the world; the USA program which has grown rapidly and could soon exceed Brazil and Australia, where a State program is underway but without a lot of political support. • The Mauritius sugar industry co-production of electricity for export to the national grid. • The substitution of plant oils in compression ignition vehicles in a number of the Pacific Islands, including Vanuatu, Samoa, Cooks Islands, and Marshall Islands. • Production of solid biofuels from fast growing tree plantations in the Philippines and India. 7.1 Recommended Next Steps by IICA The potential contribution of biofuels to the region’s sustainable development goal is based on potential benefits that are very substantial as shown; however there are significant challenges. The multiplicity of the challenges lies in the characteristics of biofuel production and use. IICA would need to: 1. Undertake a landscaping exercise at the country level to gather baseline information on the following: • Ongoing national strategies to address the changes in the agricultural sector in response to the new European Union policy for agricultural imports from the ACP. The new policy affects in particular raw sugar and banana imports to the EU. • Land resources previously allocated to the production of export crops that could potentially be used as biofuels raw material production. • Land resources that are suffering environmental degradation as a result of current uses that have potential for biofuels raw material production. • Land resources that are currently un- or underutilized for agricultural purposes that potentially could be used for biofuels. • Water resources availability and future demand and supply options. • Approaches to waste management. • Strategies to address the increasing cost of petroleum imports and its impact on economic growth. • Electricity supply plans for meeting future demand as well as replacement of existing capacity. • Existing energy policies, price for fuels, and energy tariffs structures. • Existing agricultural and industrial polices • Priority environmental and social issues in the country and the sustainable development strategies. This exercise will provide valuable information from which IICA will be able to identify biofuels that are best suited in the national context. 2. Assessment of ongoing regional initiatives in agricultural diversification, renewable energy development and energy efficiency improvements, mitigation and adaptation to 143 climate change, and energy resources development. This exercise will help IICA map the activities and identify where there is potential for collaboration in developing biofuels industries as part of ongoing or planned initiatives. 3. Identify regional investment sources and mechanisms that are now supporting agriculture and energy projects. As discussed, investment is a major constraint of on the agricultural sector; it is therefore necessary to both document sources as well as the experience of these investors, as a perquisite to the planning of activities. Unlike agriculture there has been encouraging signs for renewable energy investment. The two most recent cases are wind farms in Jamaica, and the sugar factory co-generation project in Belize. 4. Dialogue with National and Regional Institutions working on aspects of sustainable development to determine potential synergy between those goals and biofuels production. There are now are number of regional projects being implemented with funding from the Global Environmental Facility (GEF) focused on helping the region to address barriers and or threats to sustainable development. These include an Integrated Coastal Water Quality improvement program being implemented on behalf of the GEF by Caribbean Environmental Health Institute (CEHI); the Caribbean Renewable Energy Development Program (CREDP) and the Mainstreaming Adaptation to Climate Change (MACC) both implemented by the CARICOM Secretariat. 5. Dialogue with the sugarcane and electric utility representatives about the potential of biofuels -- the six sugarcane CARICOM countries are significant. Based on current sugarcane area, a flexible mixed sugar-ethanol production system, that could be adapted to produce between 70 % sugar/30% ethanol, and 30 per cent sugar/70 per cent ethanol, could produce between about 900 and 2,100 million liters per year. If all the current sugarcane area were dedicated to ethanol, up to about 3,000 million liters of ethanol could be produced with an economic value of US$2.06 billion. The residual bagasse could be used to produce up to about 7,600 GWh of electricity equivalent to 15.4 million barrels of diesel having an economic value of US$1.6 billion at a crude oil price of US$70/bbl. It would also thereby reduce the exposure of the region to the current unacceptable high levels of energy insecurity such as fuel supply and price shocks. For instance, in 2003, Barbados spent over US$130 million on the importation of petroleum products. This translates into approximately 9 per cent of its foreign exchange earnings. Similarly, in 2003, Jamaica imported 27 million barrels of oil valued at US$813 million. This was an increase in volume of 7.5 per cent and value of 27 per cent over the preceding year. In 2004, Jamaica’s oil import bill was US$950 million or 12 per cent of GDP (25 per cent of imports). 6. Engaging in the widest possible private sector dialogue with the following potential stakeholders: producers, transporters, equipment suppliers, technical service providers, financing sources ranging from commercial banks, cooperative credit union, retirement funds, building societies, to get the private sector interested. As discussed previously, this will be critical to the establishment and growth of National Biofuels Programs. IICA JULY 2006 144 Inter-American Institute for Cooperation on Agriculture (IICA) Technical, Social & Economic Aspects of Agro-energy Prepared by: Al Binger July 2006 145 TABLES OF CONTENTS Abbreviations and Acronyms List of Tables and Figures Executive Summary 1.0 INTRODUCTION: BIOFUELS – AN OPTION FOR VIABLE ENERGY INDUSTRIES IN THE AGRICULTURAL SECTOR 1.1 Economic Aspects of Agro-Energy 1.2 Social Aspects of Agro-Energy 1.3 Technical Aspects of Agro-Energy 1.3.1 Properties of Agricultural Residues 1.3.2 Agro-energy Crops and their Characteristics 1.3.3 Agro-energy Conversion Technologies 1.3.3.1 Anaerobic Digesters 1.3.3.2 Gasifiers 1.3.4 Efficiency Improvements in the Sugar and Ethanol Industry 1.3.4.1 Cogeneration in the Sugar and Ethanol Industry 1.3.4.2 Ethanol Production 1.3.5 Coconut Oil 1.3.6 Biodiesel 1.4 Cost-Benefits of Biofuels 1.4.1 Biomass for electricity generation 1.4.2 Biofuels for Transportation 1.4.3 Benefits of a Biofuels Industry 2.0 AGRO-ENERGY EXPERIENCES & LESSONS LEARNED 2.1 Brazil - Experiences and Lessons Learned 2.1.1 Ethanol 2.1.2 Biodiesel 2.2 India - Experiences and Lessons Learned 2.2.1 Ethanol 2.2.2 Biodiesel 2.3 Philippines - Experiences and Lessons Learned 2.3.1 Ethanol 2.3.2 Biodiesel 2.3.3 Pure Coconut Oil 2.4 Pacific Island Countries - Experiences and Lessons Learned 2.4.1 Sugar Industry in Fiji 2.4.2 Coconut Industry in Fiji 2.4.3 Coconut Oil for Diesel Vehicles in Vanuatu 2.5 Australia - Experiences and Lessons Learned 2.6 United States of America (US) - Experiences and Lessons Learned 2.6.1 Ethanol 2.6.2 Biodiesel 2.7 Cuba - Experiences and Lessons Learned 2.7.1 Cogeneration from Sugarcane Biomass 2.7.2 Ethanol 2.8 Denmark - Experiences and Lessons Learned 3.0 CHALLENGES AND OPPORTUNITIES TO DEVELOPING AN AGRO-ENERGY INDUSTRY 3.1 Institutional Relationships 3.2 National and Local Ownership 3.3 Raw Material Production and Transportation 146 3.4 3.5 Developing Capacity Policy and Legislation 4.0 POTENTIAL FOR BIOFUELS INDUSTRIES IN THE CARIBBEAN 4.1 Electricity 4.2 Bagasse, forestry, woody biomass (solid fuel) for electricity generation 4.3 Transportation Fuel 4.4 Gasoline 4.5 Diesel Fuel 4.6 Domestic Fuel 4.6.1 Producer gas from gasifiers 4.6.2 Biogas gas from anaerobic digesters 5.0 RECOMMENDED AGRO-ENERGY INDUSTRIES FOR THE CARIBBEAN 5.1 Potential Industries 5.1.2 Liquid Biofuels Industry 5.1.2.1 Ethanol 5.1.2.2 Biodiesel/Plant Oils 5.1.2.3 Issues in the Usage of Liquid Biofuels to Substitute Gasoline and Diesel 5.1.3 5.2 6.0 Solid Biofuels Industries 5.1.3.1 Electricity Generation 5.1.3.2 Issues for Consideration in Biofuels for Electricity Generation 5.1.3.3 Small and Medium Scale Solid Biofuels Enterprises Rationale for Selecting Applications for Biofuels DEVELOPMENT OF THE CARIBBEAN BIOFUELS INDUSTRY 6.1 Liquid Biofuels Industries 6.1.1 Cost of Industrial Scale Biodiesel Plants 6.1.2 Liquid Biofuels Industries - Goal 1: Ethanol Production to Achieve 10% Blend in Gasoline (550 Million Liters) and 20 Million Barrels by 2010 6.1.3 Liquid Biofuels Industries - Goal 2: Development of Small- and MediumSize Liquid Biofuels Enterprises by 2008 6.1.4 Liquid Biofuels Industries - Goal 3: Ethanol Production to Achieve 25% Blend in Gasoline (1,500 Million Liters or 9.6 Million Barrels) by 2015 6.1.5 Liquid Biofuels Industries - Goal 4: Production of 30% of Regional Transportation Fuels Need (9,900 Million Liters of Ethanol) by 2020 6.2 Solid Biofuels Industries 6.2.1 Solid Biofuels Industries - Goal 1: Development of 50% of the Viable Electricity Potential from the Sugarcane 6.2.2 Solid Biofuels Industries - Goal 2: Development of Small- and MediumSize Solid Biofuels Enterprises 6.2.3 Solid Biofuels Industries - Goal 3: Development of 100% of the Viable Electricity Potential from Sugarcane 6.3 The Benefits of Biofuels Industries for the Region 6.3.1 Socio-economic Benefits 6.3.2 Environmental Benefits 6.4 Requirements for the Development of a Biofuels Program 6.4.1 Policy and Legal Framework 6.4.2 National Capacity 6.4.3 Investment Capital 6.4.4 Hardware and Infrastructure 6.4.5 Public Ownership 6.5 The Challenges - Production & Utilization 6.6 The Role of IICA 147 6.6.1 6.6.2 7.0 6.6.3 6.6.4 CONCLUSION Policy and Legal Framework Development Building Capacity to support development national capacity in Biofuels production and use Promoting Investments In Biofuels Public Education and Ownership REFERENCES ANNEXES Annex 1 Annex 2 Annex 3 Annex 4 - Details of Uses of Liquid Biofuels Technologies for Production of Biofuels Biodiesel Production Process Biofuels Production Potential of Caribbean Countries 148 TABLES & FIGURES TABLES Table 1.0.1: Table 1.0.2: Table 1.0.3: Table 1.0.4: Table 1.0.5: Table 1.0.6: Table 1.0.7: Table 1.0.8: Table 1.2.1: Table 1.2.2: Table 1.2.3: Table 1.2.4: Table 1.3.2: Table 1.3.3: Table 1.3.4: Table 1.3.5: Table 1.3.6: Table 1.3.7: Table 1.3.8: Table 1.3.9: Table 1.3.10: Table 1.3.11: Table 1.4.1: Table 1.4.2: Table 1.4.3: Table 4.0.1: Table 4.0.2: Table 4.0.3 Table 4.0.4: Table 4.1.1: Table 4.1.2: Table 4.1.3: Table 4.1.4: Table 4.1.5: Table 4.4.1: Table 4.4.2: Table 4.5.1: Table 4.6.1: Table 4.6.2: Table 5.0.1: Table 5.0.2: Table 5.1.1: Table 5.1.2: Table 5.1.3: Classification of Bioenergy Resources Potential for Generating Electricity from Sugarcane Residues Regional Gasoline Consumption (000’s Barrels) Regional Diesel Consumption (000’s Barrels) Fuel Consumption by Electric Utilities International Electricity Prices For Household And Industry - Non-OECD Countries Agricultural Production and GDP in Caribbean SIDS Regional Crop Production (2003 – 2005) Sources of Foreign Exchange Earnings Estimated direct employment figures arising from Agro-energy Selected indicators of sustainability of bioenergy programs The Sugar/Ethanol Sector – Brazil 2003 Energy Content of the Sugarcane Plant Technologies to convert agricultural biomass to energy carriers, scale and energy services Anaerobic Digester Technologies with their Scale and Applications Costs for Cooking Gas and Electricity from Small-scale Gasifiers Capital Investments to implement steam reductions in Sugar and Sugar-Ethanol plants Costs for implementing process steam reductions and co-generation plants Cost of adding an ethanol distillery Costs of Coconut Oil Mills and Refineries Biodiesel processing plant costs Cost details of a 70,000 tons/yr Biodiesel Plant Current and projected medium-term costs of electricity generating technologies Biofuels: Current Costs and 2020 Projections (US cents/litre) Mean Income for Agricultural Workers In Brazil Liquid Petroleum Products Imports (000’s Bbls) Value of Petroleum Products Imports (US$000' s) The Agricultural Sector Position in Selected Caribbean Countries Energy from Agro-Residues Installed Electricity Generation Capacity Peak Electricity Demand (MW) Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth (000’s liters) Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth (million barrels) Potential biofuels raw material substitutes for the petroleum fuel(s) - Description of the possible range of biofuels Gasoline consumption till 2025 @ 5% per annum growth Ethanol production potential from sugarcane for gasoline substitution Diesel consumption till 2025 @ 5% per annum growth Investments required for installing Gasifiers for cooking gas from Agro residues Investments required for installing Compact Biogas Plants for cooking Land Resources (000’s hectares) and Agricultural Employment Land Area, Arable Land, GDP, Degree of Openness and Arable Land per Capita (Average 1999/2002) Potential for Electricity Exports From Bagasse Based Cogeneration Annual Average Crude Oil Prices: 1946-2005 – U.S. Average (in $/bbl.) Total Regional Imports (Gasoline, Diesel and Utility Fuels) 149 Table 5.1.4: Table 5.1.5: Table 5.1.6: Table 5.1.7: Table 5.1.8: Table 5.1.9: Table 5.1.10: Table 5.1.11: Table 5.1.12: Table 5.1.13: Table 5.1.14: Table 5.2.1: Table 5.2.2: Table 6.1.1: Table 6.1.2: Table 6.1.3: Table 6.1.4: Table 6.1.5: Table 6.1.6: Table 6.2.1: Table 6.2.2: Table 6.2.3: Table 6.2.4: Table 6.3.1: Table 6.3.2: Table 6.6.1: Regional Fuel Energy Use and Changes Ethanol production potential from sugarcane for gasoline substitution Value of Coconut Oil and Residues (shells & husk) as diesel substitute Diesel substitution potential of coconuts from a two-fold and four-fold increase in area Biodiesel Production from Jatropha Employment generated, Economic Value and Greenhouse gases mitigated by Jatropha cultivation to substitute 50% of diesel consumption Exportable electricity from different cogeneration technologies in sugar and sugar-ethanol plants Potential for Electricity Exports From Bagasse Based Cogeneration Electricity Generation (2004) for Selected Countries Total Land Areas for Countries and Total Arable Land and Forest Biomass Feedstock production for Water Pumping Projected Ethanol Demand (2010 – 2015) Relative Importance of Agriculture and Sugar in Caribbean Economies Construction and running costs for planned ethanol plants in Hawaii Biodiesel processing plant costs Cost details of a 70,000 tons/yr Biodiesel Plant Sugarcane yields, production and area cultivated in 2004 Five-Year Average Sugarcane Yield (t/ha) in the Caribbean 1961-2004 Quantity of Ethanol and Land Area required substituting for gasoline and diesel across the Caribbean Potential for electricity exports from bagasse based cogeneration and investments required The Electricity Sector in Caribbean Countries (2003) Employment generation, Economic Value and Green house gases mitigated at different levels of Diesel substitution by Jatropha in 16 Caribbean countries Average Annual Wood Production and Derived Wood Products Value of 2004 sugarcane crop as a mix of sugar, ethanol and electricity Greenhouse Gas Mitigation By Ethanol Blends Total Population, Agricultural Population and Rural Population FIGURES Figure 1.0.1: Figure 1.1.1: Figure 1.1.2: Figure 1.1.3: Figure 1.1.4: Figure 1.2.1: Figure 1.2.2: Figure 1.3.1: Figure 1.3.2: Figure 1.3.3: Figure 1.3.4: Figure 1.3.5: Figure 1.3.6: Figure 1.4.1. Figure 6.2.1: Figure 6.3.1: Biomass intensive variant of IPCC-LESS constructions showing sources of primary energy use Export Earnings and GDP for the Region Export Earnings 2003 (Current US$) – Select Caribbean Countries Sugar Prices versus Oil Prices (1960 – 2005) Coconut oil prices compared with its value as a diesel substitute when crude oil prices are 70 and 100 US$ per barrel Employment - Brazilian Ethanol Program (2001) Regional Energy Cost Per centages of GDP (2003 – 2004) Dry tonnage and energy yields per hectare for different biomass production systems Basic design of (a) Floating gas-holder, and (b) Fixed-dome Biogas Digestors Schematic of the Condensing Extraction Steam Turbine (CEST) Schematic of Ethanol production from Sugarcane Process for converting agricultural residues (bagasse, straw, etc.) to Ethanol The Lurgi 2-stage biodiesel process Changes in crude oil prices over time (1970-2004) Use of Bagasse for Energy in Brazil Fuel Cost to Export Earning Ratio for the Caribbean Countries 150 CHAPTER 1 INTRODUCTION: BIOFUELS – AN OPTION FOR VIABLE ENERGY INDUSTRIES IN THE AGRICULTURAL SECTOR 151 1.0 INTRODUCTION: BIOFUELS – AN OPTION FOR VIABLE ENERGY INDUSTRIES IN THE AGRICULTURAL SECTOR The principal physical determinant of the potential of biofuels in any country is availably of land resources, labour force, and climatic conditions. The principal economic determinant of feasibility is the technological package (from production to processing), while the principal determinant of economic viability is government policy. Identifying the potential agro-industry begins with assessment of the land resources. Biomass provides an efficient and cost-effective way to collect and store solar energy in a solid form. It can be burned to release the stored energy as heat, or it can be thermally, chemically or bio-chemically processed to convert it into liquid and gaseous fuels, or into other solid fuels. The optimal energy conversion process is determined primarily by the form in which the plant stores its energy (sugar, starch, cellulose, lignin), as well as the physical and chemical properties of the biomass. Biomass feedstocks that can be transformed into useful energy carriers are so diverse that almost every country can develop its own unique domestic energy industry. In combination with improved agro-energy crop production practices, this would increase the viability of rural economies and reduce the exodus of rural populations to urban areas. Biomass feedstocks can be converted into biofuels in many different ways making it possible for each country to evolve its own strategy based on available resources and infrastructure. Most forms of bioenergy (liquid or gaseous biofuels, electricity) can use the existing energy distribution system making it easier to substitute the fossil fuels used at present. Bioenergy resources can be broadly split into three groups – agrofuels, wood fuels and municipal wastes. The main resources in each group, examples and uses are summarized in Table 1.0.1. Table 1.0.1: GROUP Classification of Bioenergy Resources RESOURCE Liquid Biofuels Crop residues AGROFUELS • • • • • Animal wastes Agro processing residues • • • • • WOOD FUELS Straw from cereals, pulses, tubers Sugarcane leaves, tops Cow dung Pig wastes Chicken wastes • • Bagasse rice husk, maize cobs, groundnut shells Coconut shells, husks Oil cake Forests • • • Energy plantations Farm forestry Agro-forestry • Natural vegetation Purpose grown trees EXAMPLES Ethanol Pure plant oils Biodiesel 152 • • • • • • • • • • • • • • • • USES Transportation (Substitute petrol, diesel) Electricity generation Shaft power (pumps, machinery) Heating, cooking Electricity Shaft power (pumps, machinery) Cooking, lighting Shaft power (pumps, machinery) Electricity generation Fertiliser Cooking Heat Cogeneration (heat & electricity) Heat Electricity Co-generation MUNICIPAL WASTES Municipal solid wastes Sewage sludge • • Landfill gas (methane) Sludge gas • • • Methane for heat and electricity Methane for heat and electricity Fertiliser Potential for Agro-energy/Biofuels Several studies by international institutions indicate that bioenergy will play a much larger role in st energy supplies during the 21 century. The contribution from biomass in the long-term given in 138 these studies vary from 100 to 300 exajoules (EJ) per year towards the total world energy consumption, which is projected to rise to nearly 500 EJ per year in 2025, and 700 EJ per year by 139 2100. Interest in biomass is intensified by the fact that bioenergy is essentially carbon-neutral and, unlike fossil fuels, it does not add to global warming. This is because the carbon dioxide released while burning biomass is equivalent to that absorbed from the atmosphere when it grows. Under the LESS constructions (Low CO2 Emitting Energy Supply Systems), the Inter-Government Panel on Climate Change (IPCC) explored five possible energy supply scenarios to limit cumulative carbon dioxide emissions from 1990 to 2100, to 500 Gtons carbon. Biomass forms an important part of all five scenarios. In the most biomass intensive scenario, biomass supplies contribute 180 EJ/yr in 2050, which is nearly three times its present contribution and will form one-third of the total global energy. Two-thirds of this biomass will come from energy plantations and the other one-third will come from agricultural and agro-industrial residues. In this scenario, the developing countries will get half their energy supply from biomass. The sources of energy in the biomass intensive scenario for developing and industrialized countries, and for the world are shown in Figure 1.0.1. Advanced co-generation technologies like the “Biomass Integrated Gasifier - Gas Turbine Combined Cycle” plants (BIG-GT CC) will make it possible to more than double the electricity output from combustible biomass residues at a lower unit capital cost. In a United Nations Development Program (UNDP) study on “Modernised Biomass Energy for Sustainable Development,” Kartha and Larson (2000) estimate that residues from sugarcane (bagasse, leaves and tops) have the potential to generate more than half the electricity consumption in the Caribbean by 2025, as shown in Table 1.0.2. 138 139 One Exajoule is equivalent to the energy content of 177,000 barrels of crude oil (Johansson, 1993; Greenpeace, 1993; Shell, 1994; WEC, 1994; IPCC, 1996. 153 Figure 1.0.1: Biomass intensive variant of IPCC-LESS constructions showing sources of 140 primary energy use Table 1.0.2: Potential for Generating Electricity from Sugarcane Residues 2025 Cane Prod 1995 Cane Prod. @ 2%/yr increase (million tonnes) (million tonnes) 141 2025 "Excess" 2025 Utility Elec. Cane 2025 Cane Elec @ 3%/yr growth Electricity / 2025 Utility Elec. (TWh/yr) (TWh/year) 330 623 0.53 Brazil 304 550 India 260 470 282 883 China 70 127 76 2085 0.04 Caribbean 48 87 52 102 0.51 Indonesia Other Latin Amer. Others 31 57 34 141 0.24 152 275 165 1063 0.16 233 422 253 2214 0.11 TOTALS 1098 1988 1192 7112 0.17 0.32 Brazil can also get over half its electricity from sugarcane residues, while India can get nearly one-third. Brazil is planning to expand its biofeuls program by 2008, and plans to add another 50 processing facilities to process cane from an additional 7.0 million hectares of land, which is being converted from ranching. This will more than double the approximately six million hectare of cane harvested in 2004. Electricity generation in these new facilities is expected to be in the region of 3500 Megawatts – more than all the power generation capacity in the Caribbean, excluding the Dominican Republic and Cuba. 140 141 UNDP, 2001 Kartha and Larson, 2000 154 Regional Fuel Consumption Based on successes in other developing countries where energy cost are much lower than in the Caribbean, there is meaningful production of electricity from biofuels and consequently there is high potential for viable biofuels industries across the region, as shown in Tables 1.0.3, Table 1.0.4, Table 1.0.5, and Table 1.0.6. Table 1.0.3: Regional Gasoline Consumption (000’s Barrels) COUNTRY Antigua and Barbuda Bahamas Barbados Belize B.V.I Cuba Dominica Dominican Republic Grenada Guyana Jamaica Montserrat St. Kitts St. Lucia St. Vincent Suriname Trinidad/Tobago Turks & Caicos TOTAL Table 1.0.4: 142 143 2000 2001 2002 2003 2004 253.4 252.9 263.0 304.5 304.5 1,622.0 1,603.0 1,667.1 1,875.0 1,692.0 700.8 722.2 750.3 776.6 811.7 716.5 687.4 677.9 381.7 354.7 185.8 211.1 219.5 242.6 268.1 3,200.9 3,085.1 3,702.1 3,737.8 4,447.6 119.9 132.1 137.4 115.4 106.4 d/na d/na d/na 7,777.3 8,446.4 156.9 180.5 187.7 183.7 163.4 717.0 749.0 723.5 717.3 747.5 4,164.5 4,167.7 4,519.5 4,388.4 4,398.0 14.8 15.0 18.0 15.9 18.5 98.2 106.3 127.6 100.6 132.1 336.6 345.7 414.8 345.4 351.4 72.1 140.0 168.0 162.0 167.3 574.0 587.0 610.0 721.6 634.6 2,820.7 2,768.1 3,321.7 2,887.8 3,101.3 0.0 0.0 0.0 125.9 133.9 15,754.1 15,753.0 17,508.2 24,859.5 26,279.4 Regional Diesel Consumption (000’s Barrels) COUNTRY Antigua & Barbuda Bahamas Barbados Belize B.V.I Cuba Dominica Dominican Republic Grenada Guyana Jamaica Montserrat St. Kitts 142 143 2000 2001 2002 2003 2004 291.8 281.0 292.2 315.5 386.4 2,687.0 2,832.0 2,945.3 2,606.0 2,966.0 550.6 550.4 537.0 614.7 673.0 529.0 609.5 709.4 572.4 651.3 164.5 171.1 177.9 231.3 231.8 11,649.8 11,056.5 13,267.8 10,725.7 11,548.1 115.6 128.9 134.1 157.8 147.5 d/na d/na d/na 7,619.0 7,543.2 307.7 309.7 322.1 242.7 281.9 1,950.9 1,997.2 1,997.5 2,292.8 1,911.5 2,440.6 3,334.7 3,227.3 3,923.7 3,979.0 29.2 30.4 31.6 33.7 37.3 202.6 278.1 333.7 283.1 229.3 SRC Petstats CD SRC Petstats CD 155 St. Lucia St. Vincent Suriname Trinidad/Tobago Turks & Caicos TOTAL Table 1.0.5: COUNTRY ANTIGUA and BARBUDA 384.0 425.9 511.1 541.8 582.4 191.6 200.1 222.1 324.1 343.6 1,516.4 1,600.0 1,664.0 1,255.0 945.8 1,840.2 1,431.1 1,716.0 1,913.1 1,936.7 d/na d/na d/na 119.4 117.0 24,851.4 25,236.6 28,089.1 33,771.8 34,511.8 Fuel Consumption by Electric Utilities 1985 1990 1995 2000 2001 2002 2003 2004 154.3 308.3 403.6 508.2 542.8 564.5 441.2 560.2 d/na d/na 2,698.3 3,618.1 3,459.2 3,597.6 4,480.0 4,750.2 684.0 914.0 1,083.6 1,469.1 1,568.5 1,678.1 1,219.8 1,241.6 BELIZE d/na d/na 197.8 77.8 81.3 89.9 177.4 142.9 BVI 60.0 94.9 132.1 166.9 174.3 181.3 227.4 231.8 CUBA d/na d/na 20,901.0 21,407.2 19,332.9 23,199.4 20,227.2 13,693.4 DOMINICA DOMINICAN REPUBLIC 15.5 46.3 45.3 73.2 76.7 79.8 91.5 74.9 d/na d/na d/na d/na d/na d/na d/na dna BAHAMAS BARBADOS GRENADA 53.0 104.0 152.3 240.2 241.8 251.5 197.3 202.5 GUYANA 913.5 770.3 1,236.3 1,765.6 1,617.4 1,652.0 1,220.1 744.0 JAMAICA 2,822.5 4,086.7 4,264.0 5,889.8 6,031.3 6,136.1 6,471.5 6,225.9 MONTSERRAT 22.6 19.0 22.9 18.2 18.7 19.5 23.2 23.8 ST KITTS/ NEVIS 26.2 95.5 117.9 144.8 224.6 269.5 189.1 187.4 122.1 216.1 308.1 315.0 317.4 380.9 441.3 456.4 ST. VINCENT 40.7 36.5 86.0 131.2 145.2 174.2 155.5 155.6 SURINAME TRINIDAD/TOBAG O d/na d/na 289.0 374.1 394.7 410.5 488.8 493.0 35.5 1.3 3.1 4.3 5.3 5.0 13.5 18.7 TURKS & CAICOS d/na d/na d/na d/na d/na d/na d/na dna 4,949.9 6,692.9 31,941.3 36,203.7 34,232.1 38,689.8 36,064.7 29,202.3 ST. LUCIA TOTAL Table 1.0.6: Argentina Barbados Bolivia Brazil Chile Taiwan Colombia Costa Rica Cuba Dom. Rep. Ecuador El Salv. Grenada 144 1995 0.142 0.096 International Electricity Prices For Household And Industry - Non-OECD 144 Countries 1996 0.111 0.151 0.071 0.146 0.133 0.093 0.044 0.068 0.126 0.084 0.025 0.082 0.193 INDUSTRY 1997 2000 0.139 0.167 0.069 0.121 0.089 0.040 0.062 0.128 0.082 0.060 0.082 0.193 0.081 2001 0.075 2002 0.071 2003 0.037 0.188 0.055 0.079 0.086 0.074 0.071 0.060 0.137 0.107 0.123 0.135 0.221 OECD (Prices in U.S. Dollars per Kilowatt hour) 156 2004 0.038 0.188 0.072 0.093 0.088 0.076 0.084 0.065 0.138 0.150 0.128 0.129 0.221 1995 0.079 0.076 1996 0.081 0.157 0.080 0.082 0.075 0.073 0.088 0.095 0.079 0.101 0.055 0.109 0.163 1997 0.079 0.174 0.077 0.070 0.069 0.080 0.089 0.072 0.098 0.065 0.110 0.163 HOUSEHOLD 2000 2001 2002 0.061 0.053 0.056 2003 0.025 0.197 0.041 0.037 0.056 0.053 0.064 0.067 0.081 0.106 0.098 0.123 0.188 2004 0.033 0.197 0.051 0.047 0.057 0.055 0.081 0.069 0.078 0.120 0.089 0.120 0.188 Guatemala Guyana Haiti Honduras India Jamaica Nicaragua Panama Paraguay Peru Russia Slovakia S. Africa Suriname Thailand T&T Uruguay Venezuela 1995 1996 0.071 0.079 0.102 0.063 0.028 0.139 0.107 0.121 0.064 0.146 0.031 0.050 0.031 0.045 0.171 0.086 0.029 0.154 0.017 0.084 0.031 INDUSTRY 1997 2000 0.071 0.078 0.096 0.070 0.032 0.033 0.135 0.119 0.121 0.069 0.138 0.029 0.046 0.171 0.067 0.028 0.157 0.050 0.040 2001 2002 0.035 0.035 0.063 0.036 0.067 0.032 0.060 2003 0.079 0.059 0.060 0.045 0.040 0.169 0.135 0.121 0.054 0.115 2004 0.156 0.059 0.060 0.045 0.187 0.140 0.121 0.058 0.113 0.104 0.048 0.171 0.134 0.129 0.036 0.103 0.055 0.036 0.113 0.046 1995 0.067 0.031 0.052 0.029 0.068 0.061 1996 0.096 0.105 0.098 0.084 0.106 0.101 0.099 0.052 0.056 0.044 0.052 0.023 0.131 0.074 0.024 0.084 0.033 1997 0.097 0.104 0.103 0.089 0.089 0.105 0.107 0.100 0.040 0.052 0.049 0.023 0.131 0.059 0.023 0.077 HOUSEHOLD 2000 2001 2002 0.080 0.042 0.017 0.021 0.043 0.013 0.024 0.047 0.012 0.057 Agricultural Sector in the Caribbean Small Island Developing States (SIDS) In 2001, the agricultural sector in the Caribbean SIDS (including Belize, Guyana and Suriname) formed 8.1 per cent of the total gross national product (GDP) and was valued at US$6,673 145 million . Agricultural GDP, and the percentage of agricultural GDP in the gross national product of each island state, are given in Table 1.0.7. Table 1.0.7: Agricultural Production and GDP in Caribbean SIDS ISLAND STATE Antigua and Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts and Nevis 145 146 146 National National GDP Agricultural GDP as a a b GDP 2001 2001 % of National GDP (million US$) (per capita US$) (%) 662 4,557 2,485 766 28,596 263 21,211 378 713 3,494 7,784 295 UNDESA, 2003 Source: (a) UNDESA, 2003; (b) CIA, 2004 157 Agricultural GDP (million US$) 10,204 3.9 26 14,856 3.0 137 9,255 6.0 149 3,123 22.6 173 2,545 5.5 1,573 3,367 18.0 47 2,500 10.7 2,270 4,682 7.7 29 936 37.2 265 431 30.0 1,048 2,990 6.7 522 6,396 3.5 10 2003 0.075 0.078 0.085 0.035 2004 0.116 0.078 0.085 0.035 0.115 0.124 0.099 0.036 0.060 0.029 0.070 0.019 0.131 0.130 0.128 0.099 0.039 0.079 0.123 0.035 0.040 0.028 0.037 0.055 0.032 0.083 National National GDP Agricultural GDP as a a b GDP 2001 2001 % of National GDP (million US$) (per capita US$) (%) ISLAND STATE Saint Lucia 733 St.Vincent & Grenadines 348 Suriname 842 Trinidad and Tobago 8,819 TOTAL Agricultural GDP (million US$) 4,994 7.0 51 1,940 10.0 35 1,965 13.0 109 6,817 2.6 229 8.1 6,673 81,946 The major crops grown in Caribbean SIDS are sugarcane, fruits and vegetables, tubers (potatoes, cassava, yam, taro, sweet potatoes), cereals (rice, maize, sorghum, millet), coconuts, groundnuts and pulses. Average annual production for the last three years (2003-05) is given in Table 1.0.8. Table 1.0.8: Regional Crop Production (2003 – 2005) ISLAND STATE Sugarcane Coconuts (Mt / yr) Antigua & Barbuda (Mt / yr) Cereals (Mt/yr)) (Mt / yr) 58 372 Bahamas 55,500 350 1,018 Barbados 385,264 1,800 258 3,780 Belize 1,124,066 989 51,558 3,619 Cuba 19,800,533 115,955 1,004,647 1,790,39 2 4,400 11,500 5,177,807 179,729 7,200 6,500 300 4,065 Guyana 3,000,000 45,000 505,500 40,300 Haiti 1,070,000 24,500 377,333 753,500 Jamaica 2,133,333 170,000 995 214,215 162,000 1,000 - 1,013 - 14,000 631 11,189 13,318 2,556 2,667 13,810 Grenada St. Kitts & Nevis St. Lucia St. Vincent and the Grenadines Suriname 147 180 Vegetabl Fruits excl. es& melons melons (Mt/yr)) (Mt / yr) (Mt / yr) (Mt/yr)) Roots & Groundnuts Pulses Tubers - Dominica Dominican Republic 147 3,082 9,975 123 25,026 28,667 47 1,106 13,875 3,388 79 7,191 9,446 388,262 10,000 131,633 4,099,834 2,823,911 26,720 80 6,630 63,490 627,840 259,099 2,937 50,144 380,637 1,248,368 595 2,649 16,830 1,300 41,800 68,371 21,333 64,967 201,150 994,050 FAOSTAT; Note: Average production for last 3 years (2003-05) 158 1,900 3,402 5,040 196,531 468,237 31 210 684 1,300 40 1,000 157,924 347 4,301 57,382 72,482 312 260 ISLAND STATE Trinidad & Tobago TOTAL 1.1 Sugarcane Coconuts (Mt / yr) 120,000 (Mt / yr) 9,000 706,002 17,500 33,759,424 Cereals Vegetabl Fruits excl. es& melons melons (Mt/yr)) (Mt / yr) (Mt / yr) (Mt/yr)) 160 22,048 Roots & Groundnuts Pulses Tubers (Mt/yr)) (Mt / yr) 194,630 5,350 5,980 8,861 600,028 2,772,928 3,137,30 4 80 3,560 23,596 66,692 40,381 266,496 5,032,288 6,469,328 Economic Aspects of Agro-Energy All Caribbean countries depend on imported petroleum fuels for energy purposes. The prices of petroleum fuels are unpredictable and will continue to increase in the foreseeable future. Biofuels can provide a long-term alternative by using locally produced renewable supplies at relatively constant cost that is in many cases already cheaper than the fossil fuels they substitute. Moreover, because biofuels are locally produced by indigenous agro-industries, most of the money spent is retained within the national economy instead of going to foreign multi-national oil companies. Import substitution will have direct and indirect effects on GDP and the trade balance. The risks arising out of fluctuating crude oil prices adversely affecting the costs of production and transport of goods in the country can be minimized if indigenous agro-energy resources are used. The cost of biofuels and their competitiveness with fossil fuels depends not only on the cost of production and conversion of the biomass feedstock, but also on the availability and cost of alternative energy options and on regulatory frameworks that can tilt the balance in favor of, or hinder biofuels industries. With regard to biofuels raw material crops (sugarcane, tubers, cereals for ethanol production, coconuts for oil, etc.) it is primarily the production and conversion costs that determine the cost of the biofuels. However, most biomass residues are dispersed and this introduces significant collection and handling costs as in the case of straws from cereals, tubers, etc., which are dispersed over large areas in small volumes. The conversion of biomass of different origins, for example, agro-residues to usable energy carriers, is viable for small-scale operations of up to 50MW of power, based on the international experience. Biofuels facilities of this scale are within the capability of communities to feed and operate, creating and retaining wealth within the local economy. On the other hand, agroindustrial residues such as sugarcane bagasse, rice husks, maize cobs, etc., are some of the cheapest sources of biomass since they are waste products and are already available in one location; therefore, they require no production costs and minimal collection and transportation costs, especially if they are converted to biofuels, nearby. Very often the collection and transportation costs of biomass residues can determine whether the biofuels produced are cost competitive with fossil fuels or not. The development of a strong bioenergy sector opens up the possibility of exporting environmental goods and services (EGS) with favorable trade potentials. Paragraph 31(iii) of the Doha Ministerial Declaration encourages negotiations on “the reduction or, as appropriate, elimination of tariff and non-tariff barriers to environmental goods and services (EGS).” The Kyoto Protocol’s Clean Development Mechanism (CDM) offers an additional economic incentive for development of biofuels industries in developing countries. The CDM allows polluting countries or enterprises, which are mainly in the developed nations, to purchase environmental goods from developing countries. The trade in carbon credits is already having a positive impact on the economics of biofuels industries and its alternatives. 159 The real economic contribution of biofuels production has to be assessed across a number of sectors due to its characteristics. Ironically, these characteristics have acted as a major constraint to its development. For example, raw material production is usually within the portfolio of the agriculture ministry, and aside from sugarcane the other plants that could be cultivated to provide raw material like fast growing leguminous trees species do not get much attention. The market for biofuels is in the energy sector whose historic approach is to get energy from petroleum sources. The major benefits of biofuels are usually social and environmental and until recently were not easily quantifiable or accepted as important. Determining the economics of a particular biofuels industry is therefore only possible on a case-by-case basis at the national level. The most well known biofuels program relevant to the conditions in the Caribbean is the Brazil ethanol/sugar program. It is estimated that Brazil, in 2004, produced more than 14 billion liters of ethanol (7.2 Hydrous; 8.2 Anhydrous) from almost three million hectares of sugarcane, valued at US$5.2 billion, considering it displaced 10.5 billion liters of gasoline at an average price of US$0.5/litre. The cost of production is estimated to be about US$0.30 per litre, hence the economic value added is very large, making a significant contribution to the country’s GDP. The ethanol/sugar industry employs an estimated 700,000 workers and is responsible for more than 2 million indirect jobs, and pays workers better wages than for those employed in the production of crops such as citrus, vegetables, coffee and tubers. The 14 billion liters produced in 2004 saved 10.5 billion liters in avoided imports of gasoline. If Brazil had to import the quantity of gasoline equivalent of the amount of ethanol it consumed in 2005, which was 15 billion liters, and retain the same level of trade deficits, the country would have to generate US$5.6 billion more in foreign exchange. This would be a major development challenge. The avoided expenditure of vast sums of foreign exchange therefore lessens economic vulnerability. The avoided 37.5 million tons of carbon dioxide in the emission of greenhouse gases helps reduce the threat of global climate change and thereby helps to lessen environmental vulnerability. If it would be possible to commercialize carbon credits based in alcohol production its annual value would be US$370 million, assuming a value of US$10/tonne of carbon dioxide - these are very unique characteristics of biofuels. As shown in Figure 1.1.1 below, for the region, the GDP of the island states are very dependent on foreign exchange earnings (with the exception of Guyana and Haiti the two poorer countries). On average, about half of the GDP is comprised of foreign exchange earning activities. In the case of Grenada, more than 90 per cent of the GDP is foreign exchange activities (tourism, spice export, off shore education, and remittances), which makes for a very vulnerable economy. The increasing demand for foreign exchange to pay for energy imports significantly reduces the amount of domestic financial resources available for investment in socio-economic development. 160 Figure 1.1.1: Export Earnings and GDP for the Region 148 Export Earnings (% of GDP) 90 80 70 60 50 40 30 20 10 0 Antigua Barbados Belize Dominica Dominican Rep Grenada Guyana Haiti Jamaica St. Kitts St. Lucia St. Vincent 2003 Additionally, increasing cost of imported fuels results in increased cost of goods and services, which usually results in reduced ability to compete in foreign markets, reducing the potential for foreign exchange earnings - reduced earning potential makes for growing economic vulnerability. Viable production of biofuels in the Caribbean context should also contribute towards increased economic resilience. Mauritius and Fiji are two of the major sugar producers among Small Island states that are pursuing or planning to pursue biofuels programs as part of a strategy to make the sugar more viable and more beneficial. Biofuels production has made the Mauritius sugar industry the most competitive among small-scale producers, producing more than 30 per cent of the islands 149 electricity needs . Building on this success, the Government of Mauritius, in 2005, introduced a policy aimed at further development of biofuels production. The new policy calls for the phasing out of coal as a supplemental fuel for electricity generation, to be replaced with solid biofuels and the production of ethanol to reduce gasoline demand. 148 149 World Development Indicators 2005, Published April 2005 ISBN: 0-8213-6071-X SKU: 16071 by World Bank Kasshiap Deepchand Mauritius Sugar Research Institute 161 Figure 1.1.2: Export Earnings 2003 (Current US$) – Select Caribbean Countries Export Earnings 2003 (Current US$) Thousands 9,000,000 8,000,000 7,000,000 6,000,000 5,000,000 4,000,000 3,000,000 2,000,000 1,000,000 150 Need Source 162 Tr in id ad a m aic St .K itts St .L uc ia St .V inc en t ti Export Ja Ha i a uy an G G re n ad a Re p n ica Do m in ic a Do m in iz e Be l Ba rb ad o s - 150 Figure 1.1.3: 151 Sugar Prices versus Oil Prices (1960 – 2005) UNCTAD Secretariat 163 151 Figure 1.1.4: Coconut oil prices compared with its value as a diesel substitute when 152 crude oil prices are 70 and 100 US$ per barrel 1000 900 800 US$ / ton 700 600 500 400 300 200 100 0 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 Coconut Oil Prices Value @ 70 US$/barrel Value @ 100 US$/barrel As shown in Figure 1.1.4 above, coconut oil prices are quite volatile in the international market, generally fluctuating between US$300 and $700 per ton. At a crude oil price of US$70 per barrel, the value of coconut oil as a diesel substitute is US$611 per ton, and at US$100 per barrel, the value is US$873 per ton. These values are more than the international market price for most years since 1985. Since the exporter would pay freight costs from the Caribbean, the value of coconut oil as a diesel substitute will be even more attractive. 1.2 Social Aspects of Agro-Energy In spite of differences in production potential of biomass resources resulting from the combination of climatic conditions, labour force, and land characteristics and availability, in most countries, an increasing share of biofuels in the total energy supply will lead to tangible social benefits at the local, regional and national levels. Much like the economic benefits, the social benefits of biofuels are not always easy or possible to quantify, but can be very significant for the local population. Even though these benefits differ with the nature of the biomass raw material, the production processes used and the local economic and social structures, they generally contribute towards: a) an improved quality of life, and b) increased social stability and cohesion. 152 Need Source 164 Table 1.2.1: Sources of Foreign Exchange Earnings COUNTRY Antigua and Barbuda Barbados Belize Dominica Grenada Guyana Haiti Jamaica St Kitts and Nevis St Lucia St Vincent and Grenadines Suriname Trinidad and Tobago 153 MAIN EXPORTS Fish, Alcoholic beverages, Wood, Tourism Sugar, Alcoholic beverages, Fuels, Tourism Sugar, Bananas, Fish, Tourism Bananas, Oil of coconuts, Tourism Spices, Fish, Wheat+flour, Tourism Gold, Sugar, Bauxite, Tourism d/na Alumina, Sugar, Bauxite, Tourism Sugar, Beverages, Tourism Bananas, Fresh fruit, Pepper, Tourism Bananas, Wheat+flour, Rice, Tourism Alumina, Rice, Fuels, Tourism Fuels, Non- Alcoholic beverages, Sugar, Tourism Most of the long-term social and rural development benefits of biofuels industries are due to the increased employment and income generation opportunities provided by the production of agroenergy crops, or by-products and their local conversion. Estimated levels of employment from production and processing of biomass raw material in developing countries are given in Table 1.2.2. This assumes even greater importance because the European Union (EU) sugar reforms will jeopardize 68,300 jobs in six main sugar producing countries in the Caribbean: Jamaica, 154 Trinidad & Tobago, Guyana, Belize, Barbados and St. Kitts & Nevis. LMC International predicts that in a worst-case scenario the sugar industry will collapse in all but one of these six countries. In the Fiji Islands, where an estimated 35 per cent of the labour force is employed in the sugar industry and the EU agricultural import policy is expected to have a negative impact on the sugar export starting 2007, the government is planning the development of a large-scale biofuels program with the goal of eliminating the import of petroleum for power production or road transportation. In this way, it will capitalize on the experience in sugar production and its domestic fuel market, but more importantly keeping and even increasing agricultural sector employment. This approach adopted by the Fijian Cabinet in 2005, will significantly change the future of the country’s farmers, as they will have access to a large profitable domestic market, where they have a number of comparative advantages versus the international sweetener market were they were always at a disadvantage. The higher agricultural production resulting from the increased usage of biofuels generates increases in employment and wages in the rural population, as it is a relatively labour-intensive activity in many developing countries. This increases the disposable income of households and more spending results in a number of positive impacts on the rural economy. As the biofuels industry develops, increased usage of residues from food crops helps improve the food security of a region or country. The complimentarity in the production of crops that produce biomass for fuel and food crops holds significant promise for improved efficiency and sustainability in the way land is used. 153 Caribbean Documentation Center, Subregional Headquarters for the Caribbean. Economic Commission on Latin America and the Caribbean (ECLAC). http://minisis.eclacpos.org/; Eastern Caribbean Central, (2004), ‘National Accounts’. http://www.eccb-centralbank.org/PDF/National%20Accounts%20Digest%202004.pdf Respective National Trade Data Centers. 154 The Impact of the Reform of the EU Sugar Regime on ACP Sugar Industries. Final Report. LMC International January 2006. 165 Table 1.2.2: Estimated direct employment figures arising from Agro-energy 155 Country Employment figures (Estimated) Nature of employment Pakistan 600,000 Wholesalers, retailers in the wood-fuels trade. Many are involved in production, conversion and transportation. About three-quarters are full-time, the rest part-time; the ratio between traders and gatherers is 1:5 India 3 to 4 million The wood fuel trade is the largest source of employment in the energy sector. Philippines 700,000 hhs (production) Solid Biofuels Production and trade 140,000 hhs (trade) Brazil 700,000 Ethanol industry alone 200,000 Charcoal industry Kenya and 30,000 Charcoal production only Cameroon Ivory Coast 90,000 Charcoal production only Additional economic impacts resulting from construction and operation of processing facilities, transportation of feedstock to the plant and distribution of the biofuels also provide more social benefits. A more robust rural economy resulting from biofuels industry plays a substantial role in reducing migration to urban centers, as shown in the case of Brazil. The increased income generated by the rural communities allows for growth, leading to the critical mass necessary for increased national investment in health, education, roads and other public infrastructure in order to spur further social development. The employment potential of an agro-fuels industry can be assessed by looking at a typical ethanol distillery in Brazil that produces 20 million liters of ethanol per year. This distillery employs 150 full-time industrial workers. To supply the distillery with sugarcane, 455 agricultural workers are employed in central Brazil, but in North-eastern Brazil, sugarcane crop yields are lower and around 1,800 agricultural workers would be needed. Ethanol production from sugarcane can provide up to 15 times more employment than extraction and refining of petroleum to vehicle fuels, as shown in the Figure 1.2.1 below. If unemployment is high and labor costs are low this is good, but can become problematic as a country becomes more affluent and wages rise, and increased mechanization is required. There are some negative social aspects that must be addressed in the development of national programs as the Brazilian experience demonstrates some negative social effects of increasing biofuels production. “As a result of the Ethanol Program, large sugarcane plantations [were] established in some regions where previously many small farms existed. As a result, the subsistence crops of small farms—corn, vegetables, black beans, etc.—are being eliminated, leading to the import of food from distant regions. This has had the negative social consequence of forcing an exodus of small farmers and field laborers to cities where it is difficult for them to get jobs, or of making them seasonal laborers for the large plantations where sugarcane cultivation occupies only six to seven months in a year. It has had a negative effect on income distribution by 156 concentrating resources in the hands of a few entrepreneurs.” 155 156 IEA, 2005 (Goldemberg et al., 1988) 166 Figure 1.2.1: Employment - Brazilian Ethanol Program (2001) 157 Many raw material crops like Jathropa Curcas L, and Moringo L., fast growing trees (Leucaena, Acacia, Callynadra, Neem) and fast growing grasses (Sordan, Napier) can be grown on marginal lands not fit for food crops. The ability of these crops to produce raw material for the production of biofuels means that there is land available for beyond what can now be sustainably used for food production. Existence of local biofuels industries creates new markets for farmers whose available lands were not suited to food production. In many cases, hybrid systems of food and fuel production results in better returns than either option on there own, and with increased food security for the household as well. Environmental benefits from biofuels are also created when high intensity agricultural techniques shift towards soil conservation and the production of native perennial grasses. The soil benefits in terms of erosion reduction, chemical leaching, and water quality can be significant. Biofuels therefore contributes to all the important elements of national and regional development in a sustainable way. Some indicators of socio-economic sustainability of bioenergy programs are given in Table 1.2.3. Table 1.2.3: Selected indicators of sustainability of bioenergy programs Category Impact Basic needs Improved access to basic services Income generating Opportunities Creation or displacement of jobs, livelihoods 158 Quantitative indicators, based on assessment of: Families with access to energy services (cooking fuel, basic services. pumped water, electric lighting, milling, etc.), quality, reliability, accessibility, cost. Volume of industry and small-scale enterprise promoted, jobs/$ invested, jobs/ha used, salaries, seasonality, accessibility to local labourers, local recycling of revenue (through wages, local expenditure, taxes), development of markets for local farm and non-farm 157 Goldemberg, J. (2002) The Brazilian energy initiative—support report. Paper Presented at the Johannesburg 2002 World Summit for Sustainable Development. Secretaria de Meio Ambiente, São Paulo (The Brazilian São Paulo State Environmental Secretariat). 158 S. Kartha, S. Larson, ED. (2000), Bioenergy Primer: Modernised Biomass Energy for Sustainable Development, United Nations Development Program, New York 167 Gender Impacts on labor, power, access to resources. Land use competition and land tenure Changing patterns of land ownership. Altered access to common land resources. Emerging local and macroeconomic competition with other land uses. Figure 1.2.2: products. Relative access to outputs of bioenergy project. Decision-making responsibility both within and outside of bioenergy project. Changes to former division of labor. Access to resources relating to bioenergy activities. Recent ownership patterns and trends (e.g., consolidation or distribution of landholdings, privatization, common enclosures, transferral of land rights/tree rights).Price effects on alternate products. Simultaneous land uses (e.g., multipurpose co-production of other outputs such as traditional biofuel, fodder, food, artisanal products, etc.). Regional Energy Cost Percentages of GDP (2003 – 2004) 159 Energy Cost GDP Ratio 25% 20% 15% 10% 5% Ba ba rd os Be liz e D om D om in ic in a ic an R ep G re ne da G uy an Ja a m ai c St a .K it St ts .L uc St . V ia in ce Su nt rin am e Tr in id ad 0% 2003 As shown in Figure 1.2.2 and Table 1.2.3 above, the acquisition of fuels is costing an increasing amount of foreign exchange and an increasing percentage of the GDP, while at the same time contributing to high energy prices. One of the major benefits of the increasing prices of petroleum prices is that it increases the chances of viability and profitability of domestically produced biofuels, in the majority of cases. In countries with smaller production potential where economies of scale are an obstacle, increasing prices of imported fuels brings the price differential closer or gives a clear advantage to domestic biofuels. While high energy prices are not considered as positively impacting economic growth, the social impacts of high cost imported energy is not the same as the high cost of locally produced energy, as the financial resources are circulated predominantly inside the country, rather than exported, and in the form of domestic currency rather than foreign exchange. 159 Authors Calculartion from WB data 168 High cost imported energy slows job creation while biofuels creates local jobs helping to address difficult employment generation problems. High local energy also provides incentives for sustainable use of fragile land resources rather than pressuring their existence to generate foreign exchange to pay for the imported energy. Biofuels production achieves significant redistribution of wealth, given the declining profitability of existing agricultural land in the majority of countries. Biofuels production would help to provide a social safety net through guaranteed employment for a percentage of the rural population as shown for Brazil, in 2003, and represented in Table 1.2.4 below. Table 1.2.4: The Sugar/Ethanol Sector – Brazil 2003 160 Revenue R$36 Billion (US$12 Billion) Share of National Income 3.5% of GNP Employment 3.6 million jobs Sugarcane growers 70,000 farmers Sugarcane harvest 340 million tonnes of sugarcane Output 24 million tonnes of sugar 14 billion liters of alcohol 13.5 million tonnes of sugar 690 million liters of alcohol 64.8 million hectares Export Area in agriculture Area in sugarcane 5 % of above million hectares Taxes R$ 4.5 billion (US$ 1.5 billion) Investments R$ 3.5 billion / year Participants 302 Mills – Representing thousands of communities Biofuels programs provide Caribbean governments with a unique opportunity to address rural development. In the case of Brazil, the government implemented the ethanol program for purposes of: • Energy Security • Unsustainable External Debt The preconditions for success in Brazil were: • Available land area • Sugarcane crop availability (tropical+rainfall) • Low Cost Man-Power • High energy prices 1.3 Technical Aspects of Agro-Energy Sugarcane is one of the most efficient crops for converting solar radiation into biomass. As can be seen in Figure 1.3.1, the above ground parts of the sugarcane plant (stem, leaves, tops) can produce over 130 tons of dry matter per hectare annually (world average of 60 dry t/ha/yr) giving an annual energy yield of over 1300 gigajoules per hectare (world average of over 600 GJ/ha). Eucalyptus energy plantations comes next producing over 100 dry t/ha/yr with an annual energy yield of 1000 GJ/ha/yr. 160 Moreiera, Jose 169 Figure 1.3.1: 1.3.1 Dry tonnage and energy yields per hectare for different biomass production 161 systems Properties of Agricultural Residues Agricultural residues have heating values on a dry basis, ranging from 14 to 20 gigajoules per ton, which is somewhat lower than the energy density of other solid fuels used for power generation such as bituminous coal (30 to 35 GJ/ton) or lignite (23 to 26 gigajoules per ton). Agro-residues also have a low energy density at the point of production due to the moisture content, which can vary from 8% to 20% for straws; 40% to 50% for bagasse, and; 75% to 90% in animal manures. Since most biomass resources are dispersed, conversion to modern energy carriers (electricity, liquid, gaseous and solid fuels) is better done in relatively small, decentralized locations to avoid unduly high transportation costs associated with bringing large quantities of biomass to centralised energy generation facilities. Fortunately, the chemical characteristics of biomass make it cost-effective to convert it thermo-chemically in small- and medium-scale gasifiers and other conversion processes. The ash from combustion of biomass is generally free from toxic substances and has a fertilizer value, so it can be dispersed over biomass growing areas to replenish nutrients removed while harvesting. Biomass is also highly amenable to biological and bio-chemical conversion processes like anaerobic digestion of animal manures and organic wastes, and conversion of sugars and 161 Watson, R.T., Zinyowera, M.C., Mos, R. H., and Dokken, D. J. (eds), 1996. “Climate Change 1995: Adaptations and Mitigation of Climate Change,” Cambridge University Press, Cambridge, UK. 170 starches to ethanol and production of ethanol from ligno-cellulosic materials. These conversion techniques are generally carried out using bacteria and enzymes under mild conditions. It may not be possible to generate energy from all the agro-residues produced because: • Some residues are not suitable for energy production; • Storage may be hazardous or it may be too expensive; • Collection and transportation of residues may be too expensive; • Residues may have to be re-cycled into the land to restore nutrients removed by the plant, for soil conservation, etc.; • Residues may have other uses such as fodder, construction material, industrial feedstocks, etc. 1.3.2 Agro-energy Crops and their Characteristics Sugarcane The sugarcane plant consists of a main stalk, leaves and a green top. In most countries, only the stalk is transported to the sugar mills for processing to produce sugar or ethanol. The leaves and tops are burned in the field (or in cleaning houses as in Cuba) to make harvesting easier and for pest control. The harvesting season is typically around 150 days per year, but varies from over 210 days per year in parts of Brazil, to around 90 days in Thailand. The bagasse contains about one-third of the energy content of the sugarcane plant and forms about 30 per cent of the weight of fresh cane on a wet basis (50% moisture); sugarcane juice contains around one-third and trash contains the remaining third of the energy content. In most sugar mills, all the bagasse is used to generate process steam and electricity requirements. The steam-turbine cogeneration systems used are made to be inefficient so that no bagasse is left over for disposal. If bagasse is used optimally for process energy requirements then there is a significant potential to generate and export surplus electricity. The quantity of trash (leaves and tops) that is burned on the field, in most countries, is about the same as bagasse, i.e., about 15 per cent of the weight of cane crushed on a dry basis. The energy content of the trash (16.5 MJ / kg) is a little less than bagasse (17.3 MJ / kg). However, only 60 per cent to 75 per cent of sugarcane trash can be used to supplement bagasse for electricity generation since some leaves have to left on the fields for weed control and to prevent soil erosion. It is easier to store trash for operating the cogeneration plant in the off-season months. Care has to taken while storing bagasse since the heat generated by the fermentation process can cause spontaneous ignition. At the sugar mill, the sugarcane stalks are washed, chopped and crushed in rolling mills to extract the juice from the fibrous matter called bagasse. The juice is filtered, concentrated, crystallized, centrifuged and dried to produce sugar. Molasses, the final concentrate that contains the sucrose that cannot be recovered, is fermented and distilled to produce ethanol. By adding raw sugar juice to the molasses more ethanol can be produced instead of sugar. 171 Table 1.3.2: Sugar OR Ethanol Energy Content of the Sugarcane Plant 1 Ton of Cane Stalks Contain 145 kg Bagasse, dry basis Trash (leaves, tops), dry 163 Stillage TOTAL 162 Energy (MJ) 2,300 85 liters 2,000 140 kg 140 kg 1600 liters 2,500 2,500 300 7,300 The third source of energy from sugarcane residues is the wastewaters from the ethanol distillery called “vinasse” or “stillage” that contains around 13 per cent of the energy in the fermentable solids or four per cent of the total energy in the cane. Stillage has high chemical and biological oxygen demand levels (COD and BOD) that have to be reduced before effluents can be released into the environment. Anaerobic digesters provide an ideal method of extracting the energy from stillage as methane, lowering the COD and BOD to environmentally benign levels, and producing a very good fertilizer for the sugarcane fields. Coconuts The coconut palm has a single trunk, 20-30 metres tall; the leaves and flowers that turn into coconuts grow at the top of the palm. Fruits mature in about 12 months and a normal, healthy, tall coconut palm produces one mature bunch of coconuts per month, on average. The nuts are surrounded by a dense fibrous husk five to 15 cm thick, called the pericarp. Under the husk, there is a very hard, thin, brown shell containing the albumen, a milky white liquid known as coconut milk that is transformed into the flesh of the kernel as the fruit matures. Copra is produced by removing the kernel from the shell and drying it. Both the shell and the husk are used as fuels for cooking and small industries, especially those processing coconuts. The shell is also used for making charcoal. Coconut oil can be produced from the fresh kernel by wet processes, or it can be milled from the dried copra and refined. Fruits and Vegetables A wide variety of fruits and vegetables are produced in the Caribbean SIDS, with a large proportion being produced for export. Wastes from fruits and vegetables include the parts of the plant not consumed by humans or animals, the skins of the fruits, and fruits that are over-ripe or rotten and therefore not fit for human consumption. The main characteristic of wastes from fruits and vegetables that differs from other crops is their high moisture content. This makes it difficult to utilize their energy by combustion processes, as a high proportion of the energy has to be used for evaporating the water. However, these wastes are highly biodegradable and can therefore be converted to biogas (methane) and carbon dioxide in anaerobic digesters where the high moisture content turns out to be an advantage. Anaerobic digesters also produce very good organic manure that retains all the fertilizer value of the wastes since only the carbon, hydrogen and oxygen come out in gaseous form. Other Crops The other crops produced by Caribbean SIDS are cereals (mainly rice and maize), roots and tubers (cassava, yams, taro, potatoes, sweet potatoes), pulses and groundnuts. One common residue from all these crops is straw and stalks. In addition, rice husk, groundnut shells and maize cobs are produced in sufficient quantities for utilisation as fuels. However, these residues 162 163 Regis and Leal, 2004 Only for ethanol 172 are used in most developing countries as fodder for cattle or as a fuel for cooking and heating by direct burning that is somewhat inefficient and causes air pollution, especially in the kitchens. These residues can be utilized more efficiently and cleanly by burning them in gasifiers and using the producer gas for cooking, as is being done in several parts of China and India. Gasification of crop residues can also generate electricity efficiently by using advanced technologies such as BIG-GTCC. All cereals and tubers contain starch that can be converted to ethanol by a process of hydrolysis and fermentation. While the present production of these food crops in Caribbean SIDS may be sufficient only for human consumption, the value of ethanol as a substitute for fossil fuels used in the transportation sector (gasoline and diesel) will make it increasingly attractive to grow them as fuel crops. Starchy materials are also very good feedstock for producing methane on a smallscale for household cooking in compact biogas digesters that can be used even in urban areas. Groundnut oil can be used as a fuel in diesel engines as it is or after conversion to biodiesel, but this also has to be evaluated against its edible uses. 1.3.3 Agro-energy Conversion Technologies The main processes for utilizing agricultural biomass are: a) Direct combustion of solid fuels in boilers or furnaces. Either heat is used or steam is produced to generate electricity in a turbine or both (co-generation). The equipment is simple and low-cost but has quite low efficiencies. b) Gasification: A thermo-chemical conversion process converts the biomass to “producer gas” which is a mixture of hydrogen and carbon monoxide with some nitrogen, if air is used for the partial combustion. Gasifiers are generally around twice as efficient as direct combustion for small- and medium-scale heating applications. For electricity generation, gasification permits the use of a gas turbine in series with the steam turbine called “combined cycle” operation, which is the most efficient power generation cycle commercially available for small- and medium-scale operations. c) Biological conversion, using bacteria for anaerobic digestion of biomass produces methane-rich biogas that can be used for cooking, lighting or electricity. The sludge remaining in the digester is an excellent organic fertiliser. d) Pressing and thermo-chemical processing to produce plant oils from oil seeds. Pure plant oil can be used in diesel engines with minor modifications. Biodiesel is produced from plant oils by a process of esterification. e) Chemical or biochemical conversion to produce methanol, ethanol from sugar, starch or cellulose. Sugars can be fermented directly to alcohol. Starch and cellulose have to be converted to sugars before fermentation. Methanol is produced from synthesis gas (syngas) that is composed of carbon monoxide and hydrogen and is produced from biomass feedstocks by gasification. Energy conversion technologies for utilization of biomass that have been commercialised are given in Table 1.3.3, with their scales of operation and the energy services they provide. 173 Table 1.3.3: Technologies to convert agricultural biomass to energy carriers, scale 164 and energy services TECHNOLOGY SCALE ENERGY CARRIER Anaerobic Digestion Small to medium Biogas Gasification Small to medium Producer gas Oil pressing and filtration Esterification Small to medium Medium to large Medium to large Pure plant oil Ethanol Vehicle transportation Cooking Medium to large Electricity Heat Electricity for industrial processing and grid distribution Industrial process heat Distillation Co-generation Steam turbine Gas turbine Combined cycle 1.3.3.1 Biodiesel ENERGY SERVICES Electricity for local pumping, milling, lighting, communications, refrigeration, etc. Electricity distribution thru utility grid Heating Electricity (as above) Heating Vehicle transportation Cooking Vehicle transportation Anaerobic Digesters Anaerobic digestion is a low temperature biological process in which bacteria converts most biomass (except lignin) into biogas in the absence of air. Biogas generally contains 60 per cent methane and 40 per cent carbon dioxide by volume. High moisture biomass such as animal and human wastes, and industrial effluents and sewage sludge are especially well suited, but crop residues, food processing wastes and landfill materials can also be used. The slurry removed from the digester contains all the nutrients in the original feedstock and is an excellent organic fertilizer free of pathogens. Anaerobic digestion also reduces the chemical oxygen demand (COD) and the biological oxygen demand (BOD) in industrial effluents allowing them to be disposed off without adverse environmental effects. Anaerobic digesters operate in either the mesophilic or the thermophilic temperature regimes. o Mesophilic bacteria have a peak microbial activity at 35 C and can therefore be operated without o heating the digester externally. Thermophilic bacteria have a peak activity at 55 C. In both regimes, gas production decreases as the temperature falls. Biogas production is also dependent on the carbon-nitrogen ratio, the solids-liquid ratio, pH, and the rate of loading of the feedstock. The scale, application, and uses of anaerobic digestion technologies are summarized in Table 1.3.4. Small and medium-scale biogas plants can serve rural households and communities while large anaerobic digesters are used for treating liquid effluents from industries and sewage. 164 174 Table 1.3.4: Anaerobic Digester 165 Applications Technologies SCALE APPLICATION USE OF GAS Small and medium Household Community Medium and large Industrial effluents Sewage sludge Cooking Lighting Pumping Electricity for own use Process heat Electricity for industry or sale to grid with their Scale and TYPE OF DIGESTOR Unmixed tank DIGESTOR TECHNOLOGIES Floating cover (India) Fixed dome (China) Retainedbiomass Contact process Anaerobic filter Fluidised bed Up-flow Anaerobic Sludge Blanket (UASB) Unmixed tank digesters are the simplest type of biogas plants for households and communities, of which millions have been installed in India and China. They can either have a floating gas holder (used widely in India) or a fixed-dome in which the pressure increases with gas production (used widely in China, but now increasingly being used in India also). The basic design of both types is shown in Figure 1.3.2 below. Figure 1.3.2: Basic design of (a) Floating gas-holder, and (b) Fixed-dome Biogas 166 Digestors (a) Floating gas holder Biogas Digestor (b) Fixed-dome Biogas Digestor Animal wastes (cows, pigs, chicken, etc.), vegetable wastes, crop residues and other biodegradable biomass are fed into the digester after mixing with sufficient water. In China, human wastes are also widely used by connecting the toilets directly to the biogas digester. The gas is piped into the kitchen for cooking and mantle lamps can be used for lighting. The digested slurry is pumped to the fields as organic manure. Biogas from larger community-scale digesters can be used to displace 85 per cent of diesel fuel from irrigation pump sets. Compact Biogas Plants The “compact” biogas plant is a small, low-cost biogas plant with a floating plastic gas holder that has been developed by Dr. A. D. Karve, President, Appropriate Rural Technology Institute (ARTI), Pune, Maharashtra State, India. Instead of cattle dung or other animal excreta, starchy and sugary materials are used as feedstock. The retention time of dung in the dung-based biogas fermenter is six weeks, while that of starch is only six hours, therefore, the volume of the fermenter is much smaller. The biogas produced from starch has a higher proportion of methane (80 to 90 per cent by volume) than biogas from cattle dung (around 60 per cent). As a result, less 165 166 Need Source Kartha and Larson, 2000 175 gas is required for cooking, and even 800 liters per day is sufficient for a family to cook two 167 meals. Construction The compact biogas plant is a small version of the standard floating-drum biogas plant. It consists of two cylindrical plastic drums telescoping into one another. The outer drum is open at the top and acts as the digester and is kept on the ground. The inner drum that acts as a gas holder is open at its bottom and moves up and down inside the digester. The diameter of the gas holder is about two centimeters smaller than that of the fermenter. The fermenter vessel is provided with appropriate inlet and outlet pipes for introducing the feedstock into it and for removal of spent slurry from it. The gas holder is provided with a gas tap through which the gas is led to the burner. The digester tank can also be made of bricks and cement. There is no stirring mechanism. Feedstock Feedstock that can be used in compact biogas plants are rain damaged or insect damaged grain, flour spilled on the floor of a flour mill, oilcake from non-edible oilseeds (e.g. castor or Jatropha), mango kernels, seeds of various tree species, non-edible rhizomes (banana, arums, dioscoreas), leftover food, spoiled and misshapen fruits, non-edible and wild fruits, spoilt fruit juice, molasses, etc., that are readily available in rural areas. This biogas plant also accepts both sugarcane juice and whole sugarcane macerated into small pieces. The cellulose in the cane is also converted into gas, but it has a longer retention period of about 20 days. The raw materials have to be pulped or powdered and mixed with five liters of water per kilogram of raw material before they are introduced into the digester. Research is being carried out at ARTI, on using combinations of feedstock materials to increase gas yields and on additives such as micronutrients, nitrogen, phosphorous compounds etc. Starch, sugar, powdered oilcake, grain flour or the powdered seed of any plant takes about the same time to digest and also produce the same amount of gas. One kilogram of sugar or starch yields about 400 liters of methane within a period of six to eight hours, since these substances are highly digestible. This quantity is enough for cooking one meal for five to six persons. About two kilograms of dry starchy matter mixed in about 10 liters of water is the daily input required for a family to cook two meals a day. Operation To start operating the biogas plant, the outer drum is filled with the material to be fermented and the inner drum is lowered into it. The gas tap at the top of the inner drum is kept open while lowering the drum into the outer one, and when it has been completely inserted into the outer drum, the tap is closed. As biogas is produced in the digester it fills up the inner drum that gets lifted up due to increased buoyancy. To begin operations on a new biogas plant, mix about 10 kilograms of cattle dung and water and pour the slurry into the fermenter. Dung is a dirty and smelly material, so to make the system more readily acceptable to the users, especially in urban areas; the culture can be produced and given to the users along with the biogas plant. In the initial phase, only 200 grams of flour is added daily. Combustible gas starts emanating in seven to 15 days. After the methane production has started, the daily dose can be gradually increased to one kilogram of starch mixed in five liters of water at each of the two daily feedings. It is best to feed the raw materials into the biogas plant once in the morning and once again in the evening. 167 Karve, A.D., Private communication 176 This system is much easier to operate than the dung based biogas plant because of the relatively small quantities of feedstock and effluent slurry to be handled. A typical 2000 litre dung based household biogas plant requires 40 kg of dung input and generates 80 to 100 liters of effluent slurry daily, whereas the compact biogas plant generates only 4 to 5 liters of effluent twice daily. The residual slurry is a good organic source of plant nutrients because the process of methane formation removes CO2 and CH4 (methane) selectively from the biomass and the other constituents such a nitrogen, phosphorus, potassium, calcium, iron, etc., get concentrated in the slurry. It can be used as manure for plants growing around the house. Because the material to be fed into the biogas plant consists mainly of starch and sugary material like sugarcane juice or fruit pulp, the slurry consists almost exclusively of water with a little suspended matter and bacteria in it. So the starch powder or fruit pulp feedstock can be mixed into the effluent slurry and recycled back into the input of the digester. The system is sensitive to temperature and the retention time ranges from six to 12 hours, depending upon the temperature, compared to a retention time of 40 days for the dung based plant. To increase gas production at ambient temperatures below 15 degrees Celsius, it is easy to cover the drums with an insulating material and conserve the heat produced by the bacterial process. Costs The 500-litre biogas plant, mass-produced from moulded plastic drums, would cost about Rs. 3,500 (US$78) and the 1000 litre plant would cost US$100. The smallest cattle-dung based domestic biogas plant costs about Rs. 12,000 (US$267). The feedback from the users is that they would like to have more gas, about 1000 liters than the 500 liters. ARTI is trying to bring costs of the 500 litre capacity plant down to about US$50. The total expenditure in India is about the same as the present price of an LPG system, which includes the deposit for the LPG cylinder. The gas produced by this system has almost the same calorific value as LPG and can be used for cooking and lighting. It burns without smoke or soot, producing an almost invisible bluish flame similar to that of LPG. The size of the gas holder may vary between 500 liters and 1000 liters depending upon the requirements of the family. In a family eating mainly rice or noodles, a capacity of 500 liters is adequate, but in the case of families eating chapattees or tortillas, which have to be made one after the other, the gas has to last longer, and therefore a larger capacity of gas holder and fermenter are required. The biogas produced has also been used to operate petrol-driven portable electricity generators. This technology can be used for household scale biogas plants or by industries to substitute LPG, by using commercially grown starchy materials such as cassava, sorghum, etc. Retained Biomass Digesters For treating large volumes of liquid effluents with low solids content from distilleries, pulp and paper factories and a whole range of food processing industries, some form of retained biomass digester is used in which the solids are retained in the digester while the treated liquid part of the effluent is removed at high flow rates. The bacteria are retained with the solids in the reactor allowing fast reaction rates and low residence times. The “Up-flow Anaerobic Sludge Blanket” (UASB) can handle high flow rates and is the most widely used. Skilled operators are necessary particularly for proper start-up of the UASB reactor and for managing the process after start-up when large or sudden fluctuations sometimes occur in composition, strength, temperature, pH or bicarbonate alkalinity. The expanded granular sludge bed (EGSB) system is a variant of the UASB that can handle higher organic loading rates but is rather inefficient at removing suspended solids. 177 3 Cost estimates for UASB reactors have ranged from US$ 280 - 350 per m of reactor volume for 168 3 Brazil . A UASB reactor installed in Colombia for sewage processing cost US$ 181 per m of 169 reactor volume . These are real costs under Colombian conditions, where equipment is more 3 expensive than in Europe or North America, but labor considerably cheaper. For a 120 m steel 3 170 reactor a real cost of US$ 300 per m has also been reported . 1.3.3.2 Gasifiers Gasification is a high-temperature conversion of solid biomass to combustible “producer gas” which is a mixture of hydrogen, carbon monoxide, carbon dioxide and nitrogen. Air input is controlled so that only partial combustion of the biomass occurs. Biomass such as rice husks and coconut coir, have to be briquetted before being fed into the gasifier. Producer gas has a heating 3 value of 4 to 6 MJ/m that is 10 to 15 per cent of the heating value of natural gas. There are two main types of gasifiers for biomass: fixed bed and fluidized bed. Fixed bed gasifiers are generally used for small-scale applications (biomass input from five to 500 kg/hour) and can be either up-draft or down-draft. The up-draft gasifier is best used for heating applications located close to the gasifier. The producer gas from a down-draft gasifier contains less tars, so it can be cooled and cleaned and then used to run diesel engines for electricity or pumping. Fluidised Bed Gasifiers have a bed of inert material like sand that is fluidized by blowing air through it from the bottom. Biomass Integrated Gasifier - Gas Turbine (BIG-GT) pilot projects in Brazil and the United Kingdom (UK) have used the atmospheric pressure, air blown, circulating type of the fluidized bed gasifier. Units larger than 30 MW (biomass input of 15,000 kg/hour) have been successfully commercialized. Applications of producer gas include heating and as a fuel in internal combustion engines and gas turbines. Producer gas can be used for heating directly in burners for household cooking or to replace fuel oil in industrial boilers, furnaces and kilns. Gasifiers are generally at least twice as efficient as direct combustion of biomass for small- and medium-scale cooking and heating applications. Moreover, cooking with producer gas causes less indoor air pollution in the kitchen than traditional direct biomass burning and reduces the fuel collection time. Before it is used in Internal Combustion (IC) Engines, producer gas has to be cleaned and cooled properly to avoid corrosion damage in the engine. Around 15 per cent of diesel fuel has to be mixed in compression ignition (diesel) engines to ignite the mixture but 100 per cent producer gas can be used in spark ignition (petrol/gasoline) engines. Diesel engines are more durable and reliable than petrol engines, have a higher efficiency and are simpler to maintain. Only one-third of the energy content of producer gas is converted to electricity, the other two-thirds being converted to heat. It is possible to recover around 50 per cent of the waste heat from the exhaust gases and cooling water of the IC engine. In this way, the efficiency of biomass usage can easily be doubled if this waste heat is utilized for industrial process heating, domestic heating applications (space and water heating), absorption refrigeration and air-conditioning systems, or for producing fresh water by multi-stage flash evaporation process. The third application of gasifiers is for cogeneration of heat and power in industries. The producer gas from gasifiers can be fired in gas turbines or in the boilers of steam turbines. It can also be used in “combined cycle” operation in which the producer gas fires the gas turbine and the exhaust gases of the gas turbine are used to raise steam in a heat recovery steam generator for the steam turbine. Costs of gasifiers for cooking gas and electricity to communities and villages are given in Table 1.3.5. At 50 per cent capacity utilization, these systems will be sufficient for 100 households. The 3 gasifier produces 250,000 Nm per year of cooking gas that is sufficient for 100 households at a 168 Souza, 1986 Schellingkout and Collazos, 1999 170 Vieira and Souza, 1986 169 178 3 consumption of 6 Nm per household per day. For the electricity production option, each of the 100 households can consume 12 kWh per day, again at a capacity utilization of 50 per cent. Table 1.3.5: Costs for Cooking Gas and Electricity from Small-scale Gasifiers 171 GAS SUPPLY TO HOMES FOR COOKING - (central village gasifier system with 3 capacity ~ 60 Nm /hr gas) a Capital investment for gas production, 2004$ a Capital investment for gas storage tank, $ a Capital investment for piping system for gas distribution, $ TOTAL Capital Investment Biomass consumption (17.5 MJ/kg biomass), kg/hr Biomass consumption, tons/yr Operating labor a Maintenance/spare parts (assuming ~2% of capital cost/year), $ Cost of delivered gas, $ / Nm of which 3 16,200 17,400 17,400 51,000 25 110 2 350 0.0738 gas production system capital charges gas distribution capital charges 0.0106 0.0226 biomass fuel charges ($0.10/kg biomass) 0.0044 operating labor ($1/hr per operator) Maintenance 0.0350 0.0012 ELECTRICITY PRODUCTION Gasifier/diesel engine/generator system with capacity ~ 100 kWe a 1.3.4 TOTAL Capital Investment, including installation, $ Biomass consumption, kg/hr (@0.01 $ / kg) Biomass consumption, tons/yr Diesel consumption, liters/hr (@0.25 $ / hr) Number of operators per shift (@$1 / hr) a Maintenance/spare parts (1% of capital cost/year), $ 87,000 100 438 10 2 750 Cost of electricity generation, $ / kWh 0.0880 of which 0.032 0.010 0.025 0.020 0.0007 Gasifier + diesel genset capital charges biomass fuel charges (assuming $10/tonne biomass) diesel fuel charges (assuming $0.25/liter) operating labor (assuming $2/hr per operator) maintenance Efficiency Improvements in the Sugar and Ethanol Industry Traditionally, sugar factories have been satisfied with very inefficient usage of energy because they wanted to burn all the bagasse produced in order to avoid disposal problems. Since the energy in the bagasse was several times the process steam and electricity requirements, inefficiency in steam production and usage was desirable. Now that the option of selling “excess” 171 Kartha and Larson, 2000 179 electricity to the grid for additional revenues exists, efficiency improvements are required at sugar or sugar-ethanol factories for two reasons: 1. To minimize steam and electricity consumption in the factory so that maximum electricity can be generated and sold to the utility grid, and; 2. Cogeneration technologies such as BIG/GTCC, convert a high fraction of the biomass fuel input into electricity and a smaller fraction into process steam. The process steam demand therefore has to be reduced to the levels of steam generated by these advanced technologies. Sugar and ethanol factories all over the world consume 400 to 500 kg of steam per ton of sugarcane crushed (kg/tc). Several studies have shown that this can be reduced by up to half, by 172 effecting steam economy and energy conservation measures . The Hector Molino sugar mill in Cuba has implemented a CEST cogeneration project partly financed by the Global Environment Facility (GEF) in which the process steam consumption has been reduced by 32 per cent, from 500 kg/tc to 340 kg/tc, by making several modifications at the juice heating, evaporation and 173 vacuum pan . The mill’s average electricity demand of 7.5 MW has also been reduced by 500 kW. Table 1.3.6 shows cost estimates for implementing steam reductions in two stages for “sugar 174 only” and “sugar with ethanol” plants . In the first stage, the steam consumption is reduced by 32 per cent from 500 kg/tc to 340 kg/tc, and in the second stage, it is reduced by another 18 per cent from 340 kg/tc to 280 kg/tc. In order to generate additional revenues, investments on steam reductions have to be coupled with a cogeneration technology such as CEST or BIG-GTCC so that the bagasse saved is used to generate electricity that can be sold to the utility grid. The first stage: Steam Saving-I, has to be implemented in combination with CEST, but for the BIG-GTCC further steam reductions made possible by Steam Saving-II are necessary. Table 1.3.6: Capital Investments to implement steam reductions in Sugar and Sugar175 Ethanol plants SUGAR ONLY factory Typical Steam Steam today Saving I Saving II Process steam consumption (kg/tc) Process electricity consumption (kWh/tc) Total capital investment (million US$) SUGAR with ETHANOL distillery Typical Steam Steam today Saving I Saving II 500 340 280 500 340 280 20 28 29 20 28 29 - 1.6 2.2 - 3.33 4.86 Costs have been estimated for a typical existing “sugar only” mill or a “sugar with ethanol” distillery processing 7000 tons per day of cane containing 14.1 per cent sucrose and 13.8 per cent fibre. The sugar only mill produces 800 t/day of sugar, while the sugar with ethanol factory 3 uses half the sucrose for distilling ethanol producing 353 m /day of ethanol. Investments for the “sugar with ethanol” plant are over double the investments required for the “sugar only” mill due to additional steam reduction equipment required at the distillery. Capital investments required for the first and second stages are US$1.6 million and US$2.2 million for the sugar only mill, and US$3.33 million and US$4.86 million for the sugar with ethanol distillery respectively. 172 Ogden et al., 1990; 1991 Guzman and Valdes, 2000 Estimates made by the Copersucar Technology Center, which is the research and development center of the sugar cooperative in Sao Paulo state of Brazil. 175 Facility processing 7000 tons cane per day; Source: Estimates of Copersucar Technology Center (CTC), Sao Paulo taken from Larson et al, 2001 173 174 180 1.3.4.1 Cogeneration in the Sugar and Ethanol Industry The production of both heat and electricity is called “combined heat and power” (CHP) or cogeneration that is used by the sugar and sugar-ethanol industry. Sugar mills use only bagasse, but other combustible agricultural residues such as straws, groundnut shells, etc. can be used for power generation using essentially the same technologies, though some differences may arise in the gasifier and the gas clean-up procedures depending on the chemical composition of the feedstock. Cogeneration technologies widely used by the sugar industry that have already been commercialised or are under development for biomass are: a) Back-pressure steam turbine; b) Condensing extraction steam turbine (CEST); c) Biomass Integrated Gasifier – Gas Turbine (BIG-GT); d) BIG-GT in “combined cycle” operation with a steam turbine (BIG-GT CC); e) Two variants of the BIG-GT: the Biomass Integrated Gasifier - Steam Injected Gas Turbine (BIG-STIG) and the BIG-ISTIG. The somewhat inefficient back-pressure steam turbine is used by most sugar industries all over the world. They operate at a pressure of around 20 bar, and produce just enough electricity (20 kWh / ton cane) and steam (around 400 – 500 kg / ton cane) for factory needs at an efficiency of less than 10 per cent. The more efficient CEST is a fully commercialized technology used in the process industries for many years, but only recently being introduced in the sugar industry so that more electricity can be produced for sale to the utility grid. The BIG-GT and its “steam injected gas turbine” (STIG) variant are high efficiency technologies under development with technology demonstration projects under way, so they should be available for large-scale commercialization within two to three years. The most advanced technology having the maximum efficiency is the “intercooled steam injected gas turbine” (ISTIG) which is already being used with “coal integrated gasifiers” (CIG) for thermal power generation. However, three to five years of development are required to adapt the BIG-ISTIG to biomass integrated gasifier applications. CEST and BIG-GTCC are being proposed as cogeneration solutions for the sugar industry in the Caribbean, and technical details of these two technologies are given below. Condensing extraction steam turbine (CEST) is a more efficient technology than the backpressure steam turbine if electricity generation is the primary or the only objective. Steam at different pressures for process requirements can be extracted at several points while it is expanding in the turbine. The rest of the steam continues to expand to sub-atmospheric pressures and is then condensed and returned to the boiler. If no process steam is required, then CEST can be operated in the purely condensing mode to maximize electricity production, for example, during the off-season in sugar mills. CEST systems operate at pressures of 60 to 80 bars and have typical electricity generation efficiencies of around 20 per cent. CEST allows sugar mills to export 100 – 150 kWh of electricity per ton of cane and a figure of 100 kWh/tc has been used to estimate cogeneration electricity export potential of the Caribbean countries. At the 176 Hector Molino sugar mill in Cuba, implementation of CEST allows export of 109 kWh/tc . 176 Guzman and Valdes, 2000 181 Figure 1.3.3: Schematic of the Condensing Extraction Steam Turbine (CEST) 177 Biomass Integrated Gasifier – Gas Turbine Combined Cycle (BIG-GT CC) - Gasification of the biomass permits the use of a gas turbine that can be combined in series with a steam turbine to give “combined cycle” operation. This is one of the most efficient power generation technologies commercially available for small and medium scale operation, as shown in Figure 1.3.4. The basic elements of a BIG-GTCC power plant are: • Biomass dryer (ideally fueled by waste heat); • Gasifier for converting the biomass into a combustible fuel gas; • Gas cleanup system; • Gas turbine-generator fuelled by combustion of the biomass-derived gas; • Heat recovery steam generator (HRSG), and; • Steam turbine-generator to produce additional electricity. The producer gas from the gasifier is first used to fire the gas turbine. The exhaust gas from the gas turbine raises steam in the HRSG to drive the steam turbine that provides process steam and generates more electricity. BIG-GTCC has an efficiency of over 30 per cent allowing the export 178 of 200 to 300 kWh per ton cane . By incorporating steam injection and inter-cooling in the BIGGT efficiencies of more than 40 per cent can be achieved. It should be noted that it is possible to leapfrog the CEST stage and go in straightaway for BIG/GTCC since it can export double the electricity of CEST due to its higher efficiency. 177 Williams and Larson, 1993 Larson et al, 2001 178 182 Figure 1.3.4: Schematic of the BIG/GTCC proposed for sugar industry 179 Costs The cost of implementing process steam reductions and co-generation plants for a “Sugar Only” factory and “Sugar with Ethanol” distillery, for a facility processing 7000 tons cane per day, are given in Table 1.3.7. Table 1.3.7: Costs for implementing process steam reductions and co-generation 180 plants SUGAR ONLY factory Total installed generating capacity, MW Costs of Cogeneration plant, @$1480/kW, million $ Costs for process steam reductions, million $ TOTAL capital 181 investments, million $ 1.3.4.2 SUGAR with ETHANOL distillery Phase - I Additional for Phase-II Phase - I Additional for Phase-II 29.8 28.7 29.8 28.7 44.25 42.5 44.25 42.5 1.60 0.60 3.33 1.53 45.9 43.1 47.6 44.0 Ethanol Production Ethanol is produced from sugar by a process of fermentation, distillation, rectification and dehydration. Molasses, which is a by-product of the sugar production process, is generally used but the secondary juice or the primary cane juice or the cane syrup can be added to produce more ethanol instead of sugar, as shown in Figure 1.3.5. 179 Larson et al, 2001 Estimates of Copersucar Technology Center (CTC), Sao Paulo taken from Larson et al, 2001 181 Note: Facility processing 7000 tons cane per day for 150 days /yr at 87% capacity utilization 180 183 Figure 1.3.5: Schematic of Ethanol production from Sugarcane 182 To provide ideal conditions for fermentation, the sugar concentration is adjusted by mixing treated juice with syrup or molasses. Generally, batch processes are used but continuous processes are now being introduced in some distilleries. Yeast is used for fermentation during which heat and carbon dioxide are liberated. Carbon dioxide (CO2) is collected and sold as a by-product. o Fermentation temperature is kept below 34 C by cooling the vats. Modern systems use closed vats with CO2 washing for ethanol recovery. The fermented wine is centrifuged to recycle the yeast and then sent to the distillation system with three sets of distillation columns and a benzene recovery column. Low pressure steam is used for heating the columns. The rectification stage removes impurities and produces hydrated ethanol that can be used in E-100 engines. To produce pure, anhydrous ethanol for blending with petrol, the ethanol is dehydrated using benzene in a special column. Ethanol can also be produced from bagasse, straws, woods and other basically cellulosic materials by a process of hydrolysis that converts the cellulose to glucose and the hemi-cellulose to xylose. Glucose and xylose are essentially sugars that are fermented to ethanol that is then recovered by distillation as shown in Figure 1.3.6. 182 Planning Commission, 2003 184 Figure 1.3.6: Process for converting agricultural residues (bagasse, straw, etc.) to Ethanol BAGASSE Feedstock preparation ETHANOL Cellulose hydrolysis to glucose Glucose fermentation Product recovery Xylose fermentation Hemicellulose hydrolysis to xylose LIGNIN fuel for process, feedstock for octane booster or chemical feedstock For the development of the cellulosic ethanol industry, a sensible path is to begin with existing feedstocks, namely, crop residues, followed by dedicated energy crops as the industry expands. The supply of cellulosic feedstock will depend on the agricultural production methods employed. The availability of crop residues for energy can be increased by introducing agricultural practices, like cover cropping, that protect soils from the impacts of water and wind erosion, and maintain or improve long-term productivity. These practices tend to increase the volume of crop residues left on the ground, and consequently the potential supply for energy conversion. Such practices are a necessary element for a sustainable development strategy as well as a major component in the production of environmental goods and services (EGS). Costs 3 Capital investment required for adding a distillery having a capacity of 350 m anhydrous ethanol per day, to a sugar factory crushing 7000 tons cane per day, are given in Table 1.3.8. This distillery can convert half of the sucrose into ethanol. The costs have been estimated for Brazilian conditions. Table 1.3.8: Cost of adding an ethanol distillery Equipment for Distillery Fermentation and distillation plants Ethanol storage tanks Stillage handling and storage Laboratory Spare parts warehouse Fuse oil system Cooling water system TOTAL 183 183 US$ (000) 4,577 1,220 464 6 6 15 100 6,388 Estimates of Copersucar Technology Center (CTC), Sao Paulo, taken from Larson et al, 2001. 185 1.3.5 Coconut Oil Coconut oil is a mixture of chemical compounds called glycerides containing fatty acids and glycerol. The different fatty acids present in coconut oil range from C6 - C18 carbon atom chains. The oil is contained in the kernel or meat of the nut. Technologies for producing coconut oil can be grouped into (a) dry processes and (b) wet processes. In the dry process the oil is extracted from the dried coconut kernel called copra whereas in the wet processes the oil is extracted from the fresh kernel in its wet or a semi-dried state. Dry process and oil refining Copra from the farm is stored in warehouses, sometimes up to two to three months, before it is processed in a medium- or large-scale oil mill. Firstly, the copra is cleaned of metals, dirt and other foreign matter manually by picking, or by means of shaking, or revolving screens, magnetic separators and other similar devices. Then the copra is broken into fine particle sizes of about 1/16" to 1/8" by high-speed vertical hammer mills or cutters to facilitate oil extraction. The crushed copra that has about five to six per cent moisture is passed through a steam-heated o cooker where it attains a uniform temperature of about 104-110 C to facilitate the expelling action. The milled hot copra is sent to an expeller where it is subjected to high-pressure oil extraction, first by a vertical screw, and finally by a horizontal screw. The temperature of the oil is o kept at about 93-102 C to produce light coloured oil and effect good extraction. The oil extracted in the expeller flows into the screening tanks to remove the entrained foots from the oil. The oil is finally passed through a plate and frame filter press under pressure to further remove the solids in the oil. The filtered oil flows into a surge tank from where it is finally pumped to the coconut oil storage tank. Good quality coconut oil, low in fatty acid and having a good aroma can only be produced from good quality copra. However, after several weeks or months in storage and transportation, copra is likely to be dark, turbid, high in free fatty acids (FFA), phosphatides and gums, and have an unpleasant odor. The oil from such low quality copra has to be refined to produce clear, odor-free edible oil. Losses during the refining process can be five to 7.5 per cent of the weight of the crude oil. The main steps in the refining process are neutralization, physical refining, bleaching and deodorization. Prices of coconut oil mills and refineries provided by Tiny Tech, a leading manufacturer in India, are given in Table 1.3.9. Table 1.3.9: Costs of Coconut Oil Mills and Refineries Capacity (tons/day) 185 Cost (US$) 184 Coconut oil mills using copra 3 6 10 20 30 Coconut oil refineries 5 10 30 6,200 10,800 15,500 29,000 40,600 39,200 70,800 233,900 Wet Processes There are several processes starting from fresh kernel that are used, some of which are suited only for a farm size operation but can produce a high quality virgin oil: a) HOID – hot oil immersion drying b) Ram press c) DME - direct micro-expelling 184 185 Tinytech Udyog, 2005 FOB Mumbai, India 186 186 Hot Oil Immersion Drying (HOID) - The HOID technology, also called the `fry-dry'process, originated in West and North Sumatra, and is now widely used all over Indonesia; usage is spreading to the Philippines and other countries. HOID is well suited to medium- and large-scale operations, and produces oil generally of a better quality than the dry process, with a distinctive coconut flavour that is preferred for cooking. The viability of the process is sensitive to the price of raw material, price of oil and the oil yield, so it is necessary to operate the system efficiently and maximize yields. In the HOID process the fresh coconut kernels are grated and dried by immersing in hot oil. The dried residue is then taken out of the hot oil, drained and sent through a screw press to extract the oil and leave a dry cake. The main equipment used in a small HOID processing plant are: hammer mill or grater, drying pans, furnace, screw press, filter press or setting tank, draining tank and other handling equipment such as a scooper, tray, metal and rattan baskets. Ram Press Coconut Oil Extraction - Ram press coconut oil extraction is a method of expelling oil from dried coconut either in the form of dried fresh coconut gratings, copra or dried residue from aqueous coconut processes. The Ram Press, also called the Bielenberg Press, was developed by Appropriate Technology International, a Washington-based non-governmental organization (NGO), in 1985, through its Village Oil Press Project, in Tanzania. It is a manually operated, low-cost piece of equipment that was originally designed to be used by smallholder farmers to process soft-shelled sunflower seeds to obtain scarce cooking oil. The original design of the Ram Press was arduous to use and took two men to operate. Recently, the Natural Resources Institute (NRI) of the UK has carried out some work on improving small-scale coconut oil extraction methods using the participatory approach, particularly involving women in the rural areas in Asia, the Pacific and Africa. One of the design advancements of the Ram Press is a version that is smaller and easily operated by a woman. The newly designed Ram Press has a long, pivoted lever that moves a piston backwards and forwards inside a cylindrical cage constructed from metal bars spaced to allow the passage of oil. At the end of the piston’s stroke an entry port from the feed hopper is opened so that the oilseed or the squeezed coconut gratings can enter the cage. When the piston is moved forward, the entry port is closed and the gratings are compressed in the cage. An adjustable choke at the outlet of the perforated cage controls the pressure. The lever mechanism of the press is such that it can operate pressures greater than those in most manually operated presses, and as high as those in small-scale expellers. While the Ram Press has a low seed throughput, it has the advantage of continuous operation. Laboratory and field trials conducted by the NRI in Tanzania indicated that the Ram Press was suitable for pressing sun dried squeezed coconut gratings with an oil extraction efficiency of 60-70 per cent. A farmer scale Ram Press manufactured by Appropriate Technology International of Tanzania, can typically process around 4 kg/hour of dried gratings producing around 2.5 liters of oil per hour. In addition to dried coconut gratings from the traditional wet process, the press can be used to expel oil from other seeds (including sesame, niger and rapeseed). In 2003, the FOB cost of this ram press was US$380. 187 Direct Micro Expelling (DME) - The DME process was developed by an Australian company, Kokonut Pacific Pty Limited that is the only known supplier of small-scale DME equipment and training services. Kokonut Pacific is also trying to help coconut farmers sell the virgin coconut oil from DME, after local demand is satisfied. The main features of the Direct Micro Expelling (DME) process are: a) DME is a small-scale (family farm size) process for producing virgin coconut oil of vastly superior quality. 186 Punchihewa and Arancon 187 Direct Micro Expelling (DME) Technology, Kokonut Pacific, http://www.kokonutpacific.com.au/index.html?home.html 187 b) The DME process is quick (1½ hours per batch) and efficient (oil extraction efficiency 85 per cent). c) The DME Process concentrates on small, manageable, daily batches instead of producing large batches of copra that take many weeks to ship and process. d) The DME process depends upon simple, easily learned skills, rather than sophisticated equipment. Families really enjoy working together on DME oil production, whereas they typically describe the making of copra as a form of slavery. e) DME gives regular meaningful employment to teams of three to five women and/or men of all ages. A team can work on the process more-or-less whenever it suits them. Production can take place all year round and in virtually any weather. f) It gives direct local employment in rural areas in nut collection and oil production, and it has multiplier income and employment effects. Where the oil is packaged locally or used as an input by local cosmetic, soap and detergent producers, there is significant value added. Also, the residue goes for baking and livestock. g) In general, the gross return from the DME process is about three times, and the net return is about four times that of copra. h) Average daily production is typically 20 to 50 liters (depending on the number of hours worked by a team), with skilled operators obtaining an oil extraction efficiency) of over 85 per cent of available oil. i) Besides its uses as cooking oil, or for skin moisturizing and massage, virgin coconut oil is a good lamp fuel and, of all the vegetable oils, it is the best direct substitute for dieselengine fuel. j) After the coconut oil is extracted, the residual meal is de-fatted grated coconut that is excellent for baking biscuits and cakes and as animal feed. k) The DME equipment can also produce excellent coconut cream for local domestic use. DME equipment supplied by Kokonut Pacific consists of a robust rack and pinion press with its interchangeable stainless steel cylinders and pistons; two electric graters (230 V 370 W); plus collection, measuring and cleaning tools and Trainer’s Manual. This equipment weighs about 80 kg. The cost of setting up a single operative unit is currently about AU$10,000 (US$ 7,600). However, in order to avoid the problems of an “orphan,” site and to gain economies of scale, Kokonut Pacific advises that a DME unit should operate within a ‘DME system’. The minimum cluster for an area should be three units costing up to AU$40,000 (US$30,400) inclusive of training. A fully economic project is likely to involve 10 to 100 DME units. Overheads for training remain relatively constant with larger projects. 1.3.6 Biodiesel Biodiesel consists of the methyl or ethyl esters of the fatty acids contained in vegetable oil triglycerides. The most common means of manufacturing biodiesel is the process of transesterification whereby the vegetable oil triglyceride is reacted with methanol (or ethanol) in the presence of a catalyst to form the fatty acid methyl (or ethyl) esters. Under ideal circumstances, nearly the same weight of methyl esters will be produced from the vegetable oil feedstock. Glycerol is a by-product produced in significant quantities from the transesterification process. Technology for the pre-treatment of fats and oils and the purification of the methyl esters and glycerol is well established and commonly used outside the biodiesel industry. Alcohols that can be used in the transesterification reaction are methanol, ethanol, propanol, butanol and amyl alcohol. The reaction is reversible, so an excess of alcohol is used to increase the conversion of triglycerides to esters. Methanol is widely used because of its low cost and its physical and chemical advantages (polar and shortest chain alcohol). Ethanol seems preferable compared to methanol because it is derived from agricultural products; it is renewable and biologically less damaging to the environment. Unfortunately, ethanol is more expensive than methanol and about 44 per cent more ethanol is required for the reaction causing a major increase in production cost. The excess ethanol from the reaction is also hard to recover because water and ethanol form an azeotrope so it is hard to return 100 per cent ethanol to the process. 188 Additional processing is required at higher expense. Finally, transesterification with ethanol is more prone to soap formation and thus requires tighter process controls than with methanol. The transesterification reaction can be catalyzed by alkalis, acids or enzymes. Potassium hydroxide (KOH) and sodium hydroxide (NaOH) are widely used alkaline catalysts. Potassium hydroxide is generally observed to be more effective than sodium hydroxide and has the added advantage that when the catalyst is removed from the glycerol at the end of the process, it yields a fertilizer (potash). Sulfuric acid and other strong acids can be used for transesterification, but they are very slow and thus not commonly used except for pre-treatment of free fatty acids. The acids do have the advantage that they do not make soap with free fatty acids. Both batch processing as well as continuous processing are used to produce biodiesel. Processing biodiesel in batches tends to be favored by small plants. This approach is more flexible as it allows the process parameters to be adjusted for each batch so it is relatively easy to compensate for differences in feedstock characteristics. The equipment needed for batch processing tends to be less expensive since all of the operations can be performed at atmospheric pressure in tanks. The disadvantage of batch processing is that the physical size of the plant tends to scale directly with the capacity of the plant. Continuous flow processing is favored by larger plants as it uses utilities and other resources in a continuous manner, at a lower peak rate that is usually less expensive. Both batch and continuous flow processing can provide a high quality product and successful plants have been developed using both approaches. Yields of biodiesel are already near theoretical limits but several new technologies are being developed that attempt to overcome some of the limitations of these processes. Technical details about the biodiesel production process are given in Annex 3. Biodiesel has a high cetane number, good lubricating properties and energy content comparable to petroleum diesel fuels with which it can be easily mixed. The molecular weights of the methyl esters are similar to diesel fuels, making their transport properties and melting points superior to the fats and oils from which they were derived. Biodiesel has two main advantages over vegetable oil also called “pure plant oil” (PPO) or straight vegetable oil (SVO): a) It is easily miscible with petroleum diesel in any proportion, and; b) It can be used in diesel engines without any modifications to the engine, or with minor modifications in some cases. Small-scale biodiesel processors Biodiesel can be produced in small-scale, “do-it-yourself” (DIY) processors that can be assembled from components or from a DIY Biodiesel Kit, available from several companies in the US, Argentina, etc. However, quality assurance to produce consistent, fuel grade biodiesel is very difficult in these types of plants. A typical biodiesel production system for the laboratory, 188 home or farm environment will comprise of the following main equipment : a) Polyethylene tank for premix system; b) Reactor or Processor tank; c) Pumps: System pump (Electric), Alcohol pump, Biodiesel pump; d) Barrels or Drums for Coconut oil, Methanol, Biodiesel; and e) Air compressor. A small 150 L batch processor could be constructed for about US$300, and a 450 L 189 batch processor would cost about US$1,100 . Industrial -scale biodiesel plants Large-scale biodiesel plants can have capacities of up to 250,000 tons per year. The process flow diagram of a 2-stage process used in industrial biodiesel plants manufactured by Lurgi of Germany, is shown in Fig 1.3.6. 188 189 FuelMeister Lund, 2004 189 Figure 1.3.6: The Lurgi 2-stage biodiesel process 190 The Lurgi technology consists of two main steps: (a) oil pre-treatment, and (b) transesterification by adding methanol and catalysts. The oil pre-treatment stage combines de-gumming, thermal deacidification or neutralization, leaching and winterization to provide a feedstock for the transesterification that will produce biodiesel of a very high quality. To achieve a maximum conversion irrespective of the type of oil used, Lurgi have designed their transesterification in two stages, with each of the two reactors followed by a downstream separator for the glycerine phase. The system is operated continuously at atmospheric pressure and does not require expensive centrifuges. If required, pharmaceutical grade glycerine can be produced instead of crude glycerine depending on their market prices. Capital costs of industrial scale, fuel grade biodiesel plants show significant economies of scale. A plant with a capacity of 10,000 tons/yr has a capital cost of 0.500 US$/liter, whereas a plant 191 with 10 times its capacity (100,000 tons/yr) has a capital cost of only 0.202 US$/liter . Table 1.3.10: Biodiesel processing plant costs Capacity (tonnes/year) 20,000 40,000 60,000 Euro (million) 3.8 4.3 5.1 192 Euro/litre 0.167 0.095 0.075 This can be seen in the capital costs for the processing plant provided by the Austrian company Energia, shown in Table 1.3.3.8. Energia supplies the processing plant only, which is provided in modular form, and leaves the provision of tankage, services, infrastructure and buildings to its clients. These plants can process both vegetable oils as well as tallow. 190 Lurgi, 2004 Duncan, 2003 192 Duncan, 2003 191 190 Table 1.3.11: Cost details of a 70,000 tons/yr Biodiesel Plant 193 Details of capital costs of a complete Modular Processing Plant are given in Table 1.3.11. The process plant costs Process Plant are based on prices given in Table Plant installation, 1.3.10 adjusted to a 70,000 tons per piping, annum plant capacity, using the scaling instrumentation 1.12 factor implicit in the Energea data. Plant buildings 0.5 0.35 Because the Energea equipment is Storage 3.4 2.38 supplied in modular form, the associated Services 1.7 1.19 costs for installation, pipe work and Civil Works 2.4 1.68 instrumentation have been estimated, Spares 0.6 0.42 based on a study by the Liquid Fuels Unallocated 1.5 1.05 Trust Board in New Zealand. In 2003, Contingency 2.2 1.54 the total capital investment needed for a Engineering 5.0 3.5 70,000 tons/yr biodiesel plant is 20.8 Total 29.7 20.79 million US$ giving a specific capital cost of US$0.50/kWh is cheaper than the other renewables (PV, tidal, wind) and is similar in cost to fossil fuel alternatives (combined cycle gas turbines, coal thermal). Biomass used directly for electricity generation and in combined heat and power applications at US$0.05 to US$0.15/kWh is more expensive than natural gas, coal and on-shore wind farms, around the same cost as offshore wind farms, and cheaper than tidal and PV. Cost (Million NZ$) 10.9 1.6 1.4 Cost (Million US$) 7.63 Cost-Benefits of Biofuels Electricity generation and transportation are the two major uses of biofuels. Costs of using biofuels for these two uses are compared with the alternatives (other renewables, fossil fuels and nuclear) in Table 1.4.1 and Table 1.4.2. Present costs are given together with medium-term projections. Cost of promising technologies under development such as ethanol from cellulosic materials and synthetic diesel produced from biomass by the Fischer-Tropsch process has also been estimated for 2020. 1.4.1 Biomass for electricity generation The cost of biofuels used to generate electricity is compared with the alternatives: other renewable energy sources (wind farms, grid connected photovoltaics and tidal/wave power), fossil fuels (natural gas and coal) and nuclear power in Table 1.4.1. 193 Duncan, 2003 191 Table 1.4.1: Current and projected medium-term costs of electricity generating 194 technologies Technology Present fossil fuel plant 1) Fossil fuels a) Gas CCGT b) Coal Current cost (UScents/kWh) Medium term projections 3-4 3.5-4.5 Depends on fuel prices Very low carbon electricity technologies 2) Carbon Capture and Storage (CCS) Nat. Gas with CCS NA IGCC Coal with CCS NA 4–6 5–8 3) Nuclear Power 5–7 4–8 4) Biomass a) Co-firing with coal b) Electricity c) CHP-mode 2.5 – 5 5 – 15 6 – 15 2.5 – 5 5–9 5 – 12 5) Wind Electricity a) on-shore b) off-shore 5-8 9 - 12 2–4 3–8 6) Tidal Stream/Wave 13 – 20 <15 194 Gross and Bauen, 2005 192 Comments Unclear. Gas price and volatility increasing. Modest capital cost decreases and efficiency gains may be offset by rising fuel prices Costs based on engineering assessment, as yet no market experience to permit learning rate derivation. The techniques are well known but not tested for this application. Industry provides very low cost estimates. MIT and PIU rather higher nos. Low historical learning rate. Costs vary widely depending on conversion technology, scale and feedstock cost. Learning curve evidence and strong market growth (30 % pa), with good engineering data allows robust assessment for onshore. Offshore less certain as experience is limited, but engineering assessment, learning rate extension/proxy indicates strong potential. Future costs difficult to estimate due to immaturity of technologies. Estimates draw on parametric models of hypothetical costs. Uncertainties are large for these technologies. Installed capacity roughly doubled during 2004, through new demonstration projects. 7) Grid connected PV 2 a) 1000 kWh/m /year (temperate) 50 – 80 15 – 25 b) 2500 kWh/m / year (tropics) 20 – 40 5 – 15 2 1.4.2 Robust learning curve evidence and strong market growth (25 % pa) suggest costs should decline strongly to 2020 and beyond. Recent cost reduction trends appear to have declined, likely due to temporary factors (price increase due to high demand) or indicative of longer term problems. Neglects offset costs (e.g. building materials displaced by PV façade). Biofuels for Transportation The two main fossil fuels used in the transportation sector are gasoline and diesel. These can be substituted by liquid biofuels such as ethanol produced from sugars and carbohydrates, and plant oils or biodiesel produced from plant oils. Both biofuels can be produced from several different plants sources. The cost of producing ethanol from sugarcane, corn, grain and cellulosic crops, and producing biodiesel from rapeseed is compared with gasoline and diesel in Table 1.4.2. Also given is the cost of synthetic biodiesel produced from biomass-derived synthesis gas. Table 1.4.2: Biofuels: Current Costs and 2020 Projections (US cents/liter) Technology Current costs US cents/l [$/GJ] Gasoline / (diesel) cost for oil crude @ c. $50/barrel (FOB Gulf cost) Ethanol from sugar cane (Brazil) 0.34/(0.37) [10.4/(10.0)] Ethanol from corn (US) 0.29 – 0.32 [13.5– 14.9] Commercial ethanol production in US. Some scope for cost reduction. Ethanol (UK) 0.38 – 0.65 [18.0– 30.6] Commercial ethanol production in UK. Some scope for cost reduction. from grain from F-T diesel coppice (UK) from 195 Comments Dependent upon oil supplies 0.29 [13.5] Ethanol from cellulosic crops (UK) Biodiesel rapeseed (UK) 2020 Projections US cents/l [$/GJ] 195 Commercial ethanol production in Southern Brazil. Some scope for cost reduction. 0.31 – 0.73 [14.4 – 34.2] 0.59 – 1.48 [18.0– 45.0] Cost projection for commercial plant based on engineering analysis. Commercial biodiesel production in UK. Some scope for cost reduction. 0.58 – 0.97 [16.2 – 27.0] Gross and Bauen, 2005. 193 Cost projection for commercial plant based on engineering analysis. 1.4.4 Benefits of a Biofuels Industry Even though biofuels may be more expensive than its fossil fuel alternative, it still may make very good local and national sense to promote its production and use because of its multiple socioeconomic and environmental benefits. The development of a biofuels industry can go a long way towards meeting the basic developmental needs of most segments of the population. As discussed earlier, substituting the use of imported fossil fuels with locally produced biofuels channels cash back into the rural economy even benefiting the poorest farmers. Increased income generation opportunities will be provided at all stages of biomass production and transportation, plant operation, by the equipment manufacturers and for maintenance. Marginal and degraded lands could become viable and farmers can sell energy by-products for additional income. Other socio-economic benefits include support of traditional industries, rural diversification and the economic development of rural societies. In some cases, the increased th use of bioenergy can revive cultural traditions that were eclipsed by the fossil fuel era of the 20 century. Environmental benefits of using bioenergy include: a) cultivation of bioenergy crops on waste and marginal lands increasing the biodiversity and arresting soil erosion; b) conservation of natural resources by reducing pressure on finite resources; c) protection of groundwater supplies and reduced dryland salinity and erosion; d) increased terrestrial carbon sinks and reservoirs; e) reduced GHG emissions due to fossil fuel substitution; improvement in coastal ecosystem due to reduced deposition of sediments on reefs, mangroves, and seagrass beds. In addition to the benefits described above there are very special and unique benefits to the countries in the Caribbean region. Most of these countries are Small Island Developing States and face a number of challenges in pursuing sustainable development. The concept of sustainable development has been endorsed by the leaders of SIDS, as the guiding principle for planning the future development. Table 1.4.3: Mean Income for Agricultural Workers In Brazil 196 Region Crop Rice Banana Coffee Sugarcane Citrus Manioc Corn Soybean Brazil R$/mth 197 Education R$/mth Education R$/mth Education R$/mth Education 318 2.3 191 1.8 788 4.4 198 — — 348 3.1 262 2.5 467 4.0 452 3.9 358 3.6 223 2.3 376 3.8 635 5.5 447 2.9 283 2.0 679 4.0 797 4.2 489 3.8 289 1.7 565 4.6 584 4.8 218 1.8 211 1.6 278 3.0 — — 214 2.3 133 1.5 326 3.2 620 3.9 1,044 4.9 378 4.2 1,071 4.9 864 5.8 NorthNortheast CenterSouth São Paulo The concept of sustainable development has been endorsed by the leaders of SIDS as the guiding principle for planning future development. At the core of the sustainable development paradigm is synergy between sectors; ironically, it is this synergy that poses the challenges to biofuels, as the bottom lines in comparative assessments are always relative prices. In order to make this comparison, there is need to quantify benefits which require identification of income streams. Unfortunately, a number of the biofuels industries potential benefits cannot be easily quantified or income stream established. Biofuels production would, however, be very beneficial to these countries, as it would address a number of sustainable development challenges such as: 196 Moreiera Average number of years of education 198 Fewer than 10 observations in the sample 197 194 • • • How to diversity the economy in a way that makes it more economically and environmentally resilient; Identification of new, secure and significant size markets for goods and service to provide employment and economic growth. How to develop new industries based on their natural resources within the existing WTO rules, and that is resilient to the projected hazards of global climate change including tropical storms and hurricanes, floods and drought. While seldom discussed, there are a number of political benefits from the development of biofuels industries. First, since there are no international trade agreements on how nations can provide energy services or the prices at which they provide these services, governments have a lot more latitude in deciding how energy investments occur and what interests are paramount. The absence of WTO rules in the energy sector allows governments to use proven approaches such as subsidies, incentives and different tariffs to move the energy sector in a desired direction. The French moved their energy sector to nuclear, as did the Brazilians to biomass, and the British to natural gas. The flexibility that governments have in the energy sector is in stark contrast to that which exists for foreign investments or for exports of goods and service. Consequently, governments have the flexibility to provide the appropriate incentives to help reduce the high economic vulnerability of SIDS, arising from its high dependence on imported petroleum as well as positioning the countries on the path of sound land use. In the energy sector, governments have the option to provide incentives such as start-up subsidies, tax tariff relief, and income tax holidays and to help overcome the negative impacts of economies of scale to catalyze private sector investment in a non-traditional sector. The ability of governments to use such policy to attract investments in other areas is prohibited under WTO rules. As shown in Figure 1.4.1, the international price of petroleum is increasing both in the price per barrel, as well as volatility of prices. The commodity is affected by weather, geo-political unrest, economic growth, and natural disasters. This situation is expected to worsen over the next couple of decades as societies and economies adjust to growing demand and less accessible supplies, and international politics. For countries with small economies, this combination makes for very difficult planning and implementation at the national level. Consequently, the stability of energy supplies and increased predictability of pricing energy services would be a major political benefit to these countries. 195 Figure 1.4.1. Changes in crude oil prices over time (1970-2004) 199 50 69 24 Nominal Dollars per Barrel 40 23 25 21 68 27 20 2930 22 19 18 30 17 43 31 33 8 9 47 37 50 35 15 11 51 48 41 36 16 20 61 52 44 14 67 59 34 26 28 60 32 6 64 53 54 58 55 5 62 6 6 45 4649 10 10 4 2 3 6 12 13 38 7 42 39 40 58 56 57 1 0 1970 1972 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 Official Price of Saudi Light Refiner Acquisition Cost of Imported Crude Oil (IRAC) With more and more attention being paid to the changing global climate, countries will be required to meet the responsibilities as stated in the United Nations Framework Convention on Climate Change (UNFCCC) for reducing the emission of greenhouse gases. Consistent with the UNFCCC, international systems have been established for trade in greenhouse gas emissions. As global climate change concerns increase in the future, the value of using renewable resources will increase. As the international trade in carbon emission grows another tangible income stream will accrue to biofuels industries and consequently to the farming households. 199 IEA , US govt 196 CHAPTER 2 AGRO-ENERGY EXPERIENCES & LESSONS LEARNED 197 2.0 AGRO-ENERGY EXPERIENCES & LESSONS LEARNED 2.1 Brazil - Experiences and Lessons Learned 2.1.1 Ethanol Brazil was an oil importer and the two oil shocks of the 1970s and 80s had an enormous impact on the Brazilian economy. In order to make fuel prices less susceptible to international petroleum price oscillations and reduce petroleum imports, the Federal Government started the “Proalcool” program in 1975, to produce ethanol from sugarcane juice and use it for two different applications: a) to introduce gasoline blended with ethanol in the market, and; b) to promote the development of pure ethanol-fueled vehicles. Now, thirty years later, the Brazilian alcohol program is the world’s largest commercial biomass program, and Brazil has a complete mastery over the whole alcohol production and consumption chain. In a similar way to the sugarcane industry, Brazil has reached a high level of technology for establishment, management and utilization of eucalyptus forests. Advanced technologies such as gasification and combined cycles for electricity and hydrolysis and fermentation for ethanol production has made it possible for Brazil to produce some of the cheapest bioenergy in the world both from sugarcane and eucalyptus. All gasoline sold in Brazil is blended with 20 to 26 per cent ethanol (anhydrous) on a volume basis and is called gasohol. Ethanol production has increased from around 0.5 billion liters in 1975, to over 16 billion liters in 2005, and comprises of 14.8 per cent of transportation fuels (gasoline and diesel), with hydrous ethanol having a market share of 6.3 per cent, and anhydrous ethanol blended with gasoline having 8.5 per cent. Ethanol is used both as an octane enhancer in vehicles, replacing lead and/or MTBE, and as a fuel substitute for gasoline. At current production costs, ethanol is cheaper than gasoline if oil prices are above US$35 per barrel. Currently, the ethanol-fueled vehicle fleet in Brazil is composed of: a) 15.5 million gasohol-fueled vehicles; b) 2 million hydrated ethanol-fueled vehicles; c) 606,000 flex-fuel vehicles; and d) 3.5 million motorcycles. Hydrated ethanol vehicles run only on a 95 per cent ethanol – 5 per cent water mix, but cannot run on gasoline alone or gasohol, while gasohol vehicles cannot run on hydrated ethanol. A few years ago, there was a shortage of ethanol that put some vehicle owners in a tight spot. To increase the range of fuels that a vehicle can run on, Brazilian car manufacturers developed the flex-fuel vehicle (FFV) that can run on ethanol, gasoline or any blend of the two, and launched it in March 2003. FFV vehicles have changed the fuel market by introducing full flexibility for the consumers to decide the fuel they want to buy at the gas station based mainly on the fuel price even though they are aware that ethanol is better for the environment. Currently, Volkswagen, General Motors, Ford, Renault, Peugeot and Fiat manufacture FFVs and in May 2005, FFV sales exceeded gasoline-fueled vehicle sales, 49.5 per cent against 43.3 per cent. In 2006, cars manufacturers will produce around of 70% of FFV in Brazil, and by 2010, FFVs will comprise 25 per cent of the fleet. Future developments will include a Flex-Fuel Engine that can run on 3 fuels: gasoline, alcohol and natural gas In 2004, Brazil produced 350 million tones of cane; the sugarcane agro-industry generated around 700,000 direct jobs and about 3.5 million indirect jobs. The rapid growth of this industry has been characterized by fast transition to commercial energy plantations, lower domestic utilization and improvement in transportation and industry. By 2010, this industry will provide direct employment to 840,000 persons with over 50,000 additional jobs being created every year. The success story of the Brazilian ethanol industry is the result of a long road that began with first experiences with alcohol-fueled automobiles in the country in 1912. By 1925, there were ethanolfueled vehicles on the roads. The year 1931 saw the beginning of five per cent (5 per cent) anhydrous ethanol blends with gasoline and the Brazilian Government made this compulsory in 1938. 198 In 1966, the blend ratio was increased up to 10 per cent on a voluntary basis. However, rapid progress started only after 1975, when the Federal Government launched the Proalcohol Program in response to the first oil shock. The first commercial ethanol-fueled vehicle was introduced in 1979. The ethanol blend ratio in gasoline was increased from 15 to 20 per cent also in 1979, and this was raised to 25 per cent in 2003. At present the total ethanol consumption at some 30,000 gas stations is 200,000 barrels per day of equivalent gasoline, and the sugar cane industry is strong enough to operate without governmental subsidies. By building up the capability to produce either ethanol or sugar, the sugarcane mills can produce the best mix of these two products depending on the world market prices. Brazilian ethanol produced from sugarcane is much more effective in mitigating climate change than ethanol produced from corn as in the USA. Each unit of fossil energy used to produce ethanol results in 8.3 units of biomass energy if it is produced from sugarcane, whereas it results in only 1.34 units of biomass energy if it is produced from corn. The ethanol production of over 16 billion liters in 2005 was responsible for mitigating around 40 million tons of carbon dioxide emissions. Brazilian ethanol’s contributions to reducing global warming can be replicated in other tropical countries by using appropriate plants and procedures. One important lesson that can be learnt from the path-breaking Brazilian ethanol experience is that a properly planned and executed government program for supporting the development of a biofuels industry can produce substantial benefits at the local, regional, national and global levels and lead the industry to a state where it can survive without special governmental incentives. Many aspects of the Brazilian experience could be very relevant to countries going in for ethanol production and usage in the transportation sector. The main barriers to fuel ethanol production, use and trade were found to be: a) land use change to a combination of food, feed, fiber, fuel; b) national agricultural interests; c) production and freight costs; d) taxation; e) export and import infrastructures; f) sustainability of supply; g) resistance of OEMs (Original Equipment Manufacturer) in certain markets; and i) resistance of oil marketers. The main drivers of fuel ethanol production, use and trade have been oil import dependence, switching from oil to ethanol imports, improving local and global environments, developing nonfood markets for agriculture, creating jobs along the productive chain, adding value to the rural economy, and fuel ethanol mandates and/or fiscal incentives. Strategic benefits include increasing the energy security by reducing reliance on fossil fuel and diversifying the energy matrix. Social benefits include the recovery of large deforested areas by biofuels crops and significant increase in employment opportunities, mainly in rural areas. Environmental benefits include reduction of atmospheric automotive emissions from alcohol vehicles that have almost zero greenhouse gas emissions, a sustainable production cycle for ethanol from sugarcane by controlling the use of fertilizers in sugarcane fields and replacing it with by-products of industrial production (vinasse and filter cake), and a reduction in the use of pesticides and their environmental impacts by development of disease-resistant species. Environmental legislation in Brazil specifies that it is forbidden to engage in any type of deforestation; consequently, sugarcane plantations have expanded mainly in areas previously used for cattle. Environmental regulations also require the gradual introduction of green cane harvesting to allow the recovery of sugarcane trash (leaves and the tips of the plant) and significantly increase the biomass available for energy production. Brazilian experience also shows that vehicle adjustments are not necessary if blends of up to 10 per cent ethanol in gasoline are used, but transport and storage tanks need to be cleaned properly. For blends with more than 10 per cent ethanol the current vehicle fleet need modifications or else vehicles manufactured for running on such blends must be used. The environmental benefits of using up to 10 per cent ethanol blends include reductions of: a) 20 to 30 per cent in 7 per cent in CO2 emissions; b) toxic compounds (benzene) and sulphur oxides proportional to the mixture level. However, these blends will increase emissions of: a) nitrogen oxides by 10 per cent, and; b) aldehydes by 30 per cent. 199 2.1.2 Biodiesel The developments in producing biodiesel and blending it with diesel fuel are only very recent. Even though first experiences began in 1970, high vegetable oil prices prevented further development. In 1980, the first biodiesel patent in the world was awarded to the Federal University of Ceará. However, it was only as late as 2002 that biodiesel came into the Government Agenda and a Working Group was formed. In December 2003, an Inter-Ministerial Executive Committee was constituted and a Management Group was made responsible for program implementation. The Brazilian “ProBiodiesel” Program was finally launched in December 2004, with the academic, industrial and government sectors working together to define the proportions, routes and technologies to be employed. The basic objectives of the Biodiesel Program are: a) to reduce oil dependency, b) to produce environmental gains, and c) to introduce family agriculture into the raw material production process. A Regulatory Framework is being consolidated that will: a) allow blends up to 2 per cent, b) make a 2 per cent blend compulsory in 2008, c) increase the blend ratio to 5 per cent by 2013, and d) give priority to North and Northeast regions for palm and castor cultivation. A 2% blend will require production of 800 million liters of biodiesel per year. Brazil has also started a new National Program of Incentive to Electric Energy from Alternative Sources called “ProInfa,” that will guarantee the purchase of 3,300 MW from small hydro, biomass and wind power plants. A minimum of 60% of national equipment is to be employed in the first phase, and 90% in the second. ProInfa will diversify the Brazilian energy matrix and stimulate the national engineering industries. 2.2 India - Experiences and Lessons Learned India’s import of crude oil is expected to go up from 85 million tons in 2001, to 147 million tons by 2007. Overall transport crude oil demand was more than 50 million tons in 2001, with nearly 80 per cent in the form of diesel. Domestic supply can presently satisfy 22 per cent of demand and dependence on crude oil imports amounting to more than US$8 billion per annum is increasing since there is a growing demand gap between production and consumption. Indian petrol reserves are expected to last only another 20 years. Rising and volatile crude oil prices and its foreign exchange costs are one of the main risk factors of the Indian economic and social development prospects. In addition to reducing this risk, local production of bioenergy is projected to have a broad range of positive economic, social and environmental implications. The Indian national program on biofuels (mainly ethanol and biodiesel) aims to stop soil and forest degradation and its environmental implications, generate employment for the poor, in particular for women, reduce greenhouse gas emissions and improve energy security. Ethanol The Indian fuel ethanol industry began during World War II with, “The Power Alcohol Program,” when a large number of distilleries began to manufacture ethanol for mixing with petrol, as there was an acute shortage of petroleum products. After the ‘oil shock’ of the 1970s, extensive field trials were conducted by the research and development department of the public sector Indian Oil Corporation, in collaboration with the Indian Institute of Petroleum. These trials were carried out within cities, on the highways, on hilly terrain and in all types of weather conditions, employing a variety of vehicles including two-wheelers and cars using 10 per cent and 20 per cent blends. The Program was highly successful and no problems were encountered but the technical report concluded in its last portion that there was an inadequate availability of ethanol without studying the matter in detail, and so the Ethanol Program was forgotten for more than a decade. In the mid-1990s, the Bureau of Indian Standards brought out standards for petrol that permitted the use of 5 per cent ethanol as an oxygenate. Another set of blending trials was also conducted in Delhi, with government vehicles, which again proved to be highly successful from the point of view of environment and fuel efficiency, etc. 200 According to a study by the Federation of Indian Chambers of Commerce and Industry, the country has the potential to save nearly 800 million liters of gasoline annually, if the transport sector blends 10 per cent ethanol with gasoline. Assuming a yield of 225 liters per ton of molasses, the potential production of ethanol from molasses in 1999/2000 would be 1.8 billion liters. Even after accounting for the estimated normal requirement for industrial and beverage purposes of 1.193 billion liters, the country would still have a potential ethanol surplus of 607 million liters that could be used for blending with petrol. If other raw materials are used for ethanol production as well, total surplus alcohol production could reach almost 800 million liters. Considering that India’s current annual petrol consumption exceeds 8 billion liters, the present installed ethanol capacity could easily meet the petrol demand of the transport sector, if the government decided to introduce gasohol with a 10 per cent alcohol content. A fuel ethanol program is of particular interest to the sugar industry because of a sugar glut (part of which the industry has been trying to export) and increasing supplies of molasses. The sugar industry has therefore lobbied the government to embrace a bio-ethanol program for several years now. The industry emphasises that producing fuel ethanol would absorb the sugar surplus and help the country’s distillery sector, which is presently burdened with huge overcapacity, and also allow value addition to by-products, particularly molasses and bagasse. Realizing the huge potential benefits of ethanol blending for the country, the Petroleum Ministry started projects at three depots in April 2001, to blend 5 per cent ethanol with petrol. This provided an opportunity to the stakeholders to identify the barriers in implementation of the program including archaic laws and procedures dating back to the 18th century. Encouraged by the results of the pilot projects, the Government announced in December 2001, the decision to start 5% blending in eight states in Phase I, enhance blending to 10 per cent at the three pilot projects and initiate research and development programs for ethanol blending with diesel. An Inter-Ministerial Task Force (IMTF) was set up and concessional finance was to be made available to the ethanol/sugar industry. The 5 per cent blend would require around 330 million liters of ethanol per year in Phase I. A concessional excise surcharge on petrol "doped with 5 per cent ethanol" was also proposed. The Indian Parliament approved these provisions. Other opportunities announced by the government in parliament were: a) At present, for a 10 per cent blend with petrol and diesel, the ethanol requirement is 6 billion liters per year requiring nearly 90 to 100 million tonnes of additional sugarcane (30 per cent of total sugarcane crop). This will provide an additional income of Rs. 65 billion per year, to an estimated 10 million farmers and provide direct employment to about 50,000 in the plants; b) US$1 billion in foreign exchange can be saved and energy security of the nation will be enhanced; d) Carbon emission reductions would amount to nearly 5 million tons per year, giving an additional income of $100 million from international carbon trading; f) The turnover of the alcohol industry, which operates at 40 per cent capacity utilization at present would increase by around Rs. 100 billion. In order to realize these opportunities, a number of challenges have been identified for the main actors involved - the central and state governments, the ethanol industry, the petroleum companies and the automobile industry. The Central Government needs to: • Make ethanol blending mandatory in a phased manner, with a detailed time schedule of implementation so that distilleries have adequate time to set up ethanol dehydration facilities; • Announce dates for taking up the 10 per cent blending program in good time so that additional distillery capacity can be created; • Allow market forces to determine prices and allow imports of ethanol or molasses, if required; • Notify the tax break proposed in the budget at the earliest; • Bring clarity to the excise laws; • Reduce duties and taxes and give incentives similar to those already being provided to other renewable sources of energy in the initial stages; • Promote research and development in new biomass substrates for ethanol production. 201 • Set up an institutional framework where all stake holders and key policy maker meet regularly. The state Governments also have a major role to play. They need to: f) Immediately overhaul the laws relating to ethanol production for fuel; g) Eliminate levies, charges, fees etc., and reduce permissible taxes to encourage this industry. h) Permit alcohol industry and entrepreneurs to set up ethanol plants without any licensing procedure as per the guidelines of various Supreme Court rulings; i) Limit the role of the state excise department to ensure that denaturant is added to the ethanol and then treat ethanol like any other chemical; j) Remove all restriction for the use of any biomass substrates for production of ethanol. The Ethanol Industry needs to: e) Implement capacity building and select the best technology, plant size, and increase efficiency to reduce production costs; f) Employ latest technology in cultivation of crops so that lowest raw material prices can be maintained; g) Make sure there is adequate raw material available by shifting to new feed stocks; h) Undertake research and development in biomass to ethanol technology so as to increase the potential for ethanol production from these new feedstocks. Oil Industry needs to: f) Make buying procedures simple and transparent, and pay a fair price on time; g) Internalize the environmental and economics benefits baased on ethanol being both an oxygenated and an octane enhancing fuel. h) Carry out research into renewable fuels including ethanol diesel blends and bio-diesel; i) Assist the Bureau of Indian Standards to make 10% blend norms at the earliest; j) Build up capacity to store and blend ethanol at all depots. Biodiesel Biodiesel is meant to be produced in India mainly from Jatropha curcas and, to a lower extent, from other non-edible virgin oils (in particular Pongamia pinnata, called honge or pinnata, as well as Neem, and Mahua). Demand of edible oil is higher than production, so edible oils are much more expensive, sometimes by a factor 3-5, in India. In April 2003, the Planning Commission of India’s Committee on Development of Biofuels, recommended a major multi-dimensional program to replace 20 per cent of India’s diesel consumption. The Ministries of Petroleum, Rural Development, Poverty Alleviation and Environment have been integrated for this program whose objective is to blend 13 million tons of bio-diesel by 2013. A National Mission on Biodiesel has been proposed in two phases: 1) Phase I consisting of a Demonstration Project to be implemented by the year 2006-07, with an investment of Rs. 1500 crore ($300 million) on 400,000 hectares; 2) As a follow up of the Demonstration Project, Phase II will consist of a selfsustaining expansion of the program beginning in the year 2007, leading to production of Biodiesel required in the year 2011-12. Jatropha curcas is considered the most suitable tree, based non-edible oilseed, since it uses lands that are largely unproductive for the time being and are located in poverty-stricken and watershed areas and degraded forests. In Phase I, jathropa demonstration projects will be implemented on 400,000 hectares of land in eight states. These demonstration plots will allow the viability of all components to be tested, developed and demonstrated by the Government, including linkages with different parts of the country, sufficient production of seeds, and to increase the awareness and education of potential participants and stakeholders to allow for a self-sustained dissemination in the subsequent phases. Each state will have one esterification plant of around 80.000 tons per year of bio-diesel that is expected to process jatropha seeds from some 50,000 to 70,000 hectares. Compact areas 202 in each state will be further subdivided into 2000 hectares blocks of plantation to facilitate supply of planting material, procurement of seed and primary processing through expellers. Expected outputs from 400,000 hectares are meant to be 0.5 million tons of bio-diesel, compost from the press cake, and massive generation of employment (16 million days/year) for the poor. The program will improve degraded land resources and provide income to 1.9 million poor families. Phase II, beginning in 2007, is meant to bring the process forward to a market based, selfsustained mode. The National Biodiesel Mission wants to make it into a mass movement and mobilize a large number of stakeholders including individuals, communities, entrepreneurs, oil companies, businesses, industry, the financial sector as well as Government and most of its institutions. A total land area of 13.4 million hectares has been identified for jathropa cultivation; this includes forest areas (3.0 Mha); agriculture boundary plantation (3.0 Mha); agriforestry (2.0 Mha); cultivable fallow lands (2.4 Mha); wastelands under integrated watershed development (2.0 Mha); and strip lands such as roads, railways, and canal banks (1.0 Mha). A scheme of margin money, subsidy and loans is planned. Expansion of processing capacities will be supported by 30 per cent subsidy, 60 per cent loan, and 10 per cent private capital basis. Additional support is being sought from International Funding Agencies, since the program addresses global environmental concerns and contributes to poverty alleviation. Instruments to promote non-edible oils will include buy-back arrangements with oil companies and mandatory use of bio-diesel blends. The jatropha program is being combined with other programs of the Ministry of Rural Development to attract growers, entrepreneurs and financial institutions so that a self-sustaining program of expansion takes off on its own, with the Government playing mainly the role of a facilitator and provide only marginal financial support. The rural community will have the first right of access to the oil for its own use. Responsibility for availability of sufficient processing units will be with the Ministry of Petroleum. The direct and indirect impact of bio-diesel, e.g., employment generation, balance of trade, emission benefits etc., will be considered while fixing the duty structure so that the price of bio-diesel will be slightly lower than that of imported petro-diesel. A number of research and development needs have been defined by the program: a) genetically improved tree species, to produce better quality and quantity of oil; b) technology practices for adoption at grass root level; c) research on inter-cropping for agriculture, agro-forestry and forestry application; d) processing techniques including bio-diesel and uses of by-products; e) utilization of different oils and oil blends including potential additives needed; f) blending, storage and transport of bio-diesel; g) engine development and modification; h) marketing and trade; i) efficient water utilization techniques. 2.3 Philippines - Experiences and Lessons Learned 2.3.1 Ethanol The Bioethanol Initiative in the Philippines began only in March 2004, when the sugar industry created the Ethanol Program Consultative Committee (EPCC) to “supervise the conduct and review of studies pertaining to the viability of ethanol production from sugarcane” but, spurred on by the rapidly rising oil prices that have crossed US$70 per barrel, events started unfolding quite rapidly after that. The EPCC is composed of the Sugar Regulatory Administration (representing the government), planters group, and millers group. The sugar industry also created a Technical Working Group (TWG) composed of technical staff from the offices of EPCC members to “provide technical know-how and assistance”. In July 2004, the TWG presented its first report on, “Production Phase of Ethanol”. The report: a) showed the capability of the Philippine sugar industry to meet requirements of a nationwide National Fuel Ethanol Program; b) showed the bioethanol volume requirement at 5 per cent and 10 per cent can be supplied by the projected surplus production of sugarcane, starting in 2008; c) provided information on criteria for canebased substrates, logistic and investment requirements, and sugar/ethanol dynamics, and; d) 203 noted that other feedstock options should be explored, such as corn, cassava, and sweet sorghum in order to support feedstock supply if the ethanol blend is further increased. Several important events took place in August 2004, to move the bioethanol initiative forward. Firstly, the Philippine Fuel Ethanol Alliance was created in order to coordinate efforts of the stakeholder industries by way of information sharing and regular dialogues. The Alliance was composed of the Sugar Regulatory Administration; Sugar Master Plan Foundation, Inc.; Philippines Sugar Millers Association; Center for Alcohol Research and Development, and; the oil company Petron Corporation. Secondly, the “Bioethanol Bills” were filed in the House of Representatives and the Senate with the aim of promoting the use of ethanol as an alternative transport fuel by establishing a National Fuel Ethanol Program. Thirdly, senior officials from the government, sugar industry and the oil company visited Thailand, to meet with the heads of petroleum company PTT, Thai Ministry of Energy and others, to discuss possible cooperation between Thailand and the Philippines in an Association of Southeast Asian Nations (ASEAN) Fuel Ethanol Initiative. In September 2004, the Department of Energy adopted Bioethanol as a part of its agenda towards Energy Independence and officially presented its Alternative Fuels and Energy Technology Program, which included plans to implement bioethanol production and utilization A mandate for bioethanol use began to take shape in November 2004, when the Thai Prime Minister Thaksin Shinawatra advised President Gloria Macapagal Arroyo to adopt a mandated policy on bioethanol use. The Second Pacific Ethanol and Biofuels Conference, held in Bangkok, in December 2004, was attended by a multi-sectoral delegation from the Philippines. The main objectives of the visit to Bangkok were to study and learn about developments regarding fuel ethanol in other countries, and to meet with representatives of the Thai Ministry of Energy, Cane and Sugar Board, and petroleum company PTT, to obtain information on the legislative framework and technical considerations related to the implementation of the Thai Fuel Ethanol Program. In February 2005, Congress began discussing bioethanol in the Lower House, and the House Committee on Energy created its own Technical Working Group to put flesh into the Bioethanol Bills. The Chamber of Automotive Manufacturers of the Philippines approved the 10 per cent ethanol-gasoline blend as provided in the World Fuel Charter. In March 2005, the Ethanol Alliance worked with different government agencies on specific provisions of the Bioethanol Bill, and discussions were held with the Environmental Management Bureau to classify ethanol distillery effluents, also called vinasse, as liquid organic fertilizer. In May 2005, President Arroyo launched the Philippines’s National Bioethanol Program during the signing of contracts for the country’s first ethanol plant, with a capacity of 25 million liters per year, using 300,000 tons of cane. Construction of the plant will begin in the first quarter of 2006, and operations will start in the second half of 2007. Construction of a second ethanol plant with a capacity of 38 million liters per year is expected to begin in June 2006. A website has been created to provide online information dissemination and education on ethanol and the sugar industry. The government is now formally committed “to pursue a policy towards energy independence consistent with the country’s sustainable economic growth that would expand opportunities for livelihood, with due regard to the protection of public health and the environment by mandating the use of bioethanol as motor fuel as a measure to mitigate toxic and greenhouse gas (GHG) emissions; to provide indigenous renewable energy sources to reduce dependence on imported fuel oil, and; to increase rural employment and income.” 2.3.2 Biodiesel Since 1983, several government and private institutions in the Philippines have conducted research and development experiments on the fuel application of Coconut Methyl Ester (CME). These included technology transfer of CME to Dahitri Plantation in 1991, and evaluation of a claimed “cold process” transesterification technology, at PCA Zamboanga Research Center in 1995. The general objective of these experiments was to establish the viability of CME as a 204 substitute for petroleum diesel fuel. These studies concluded that it is technically viable to substitute petroleum diesel with 100% CME directly fed to diesel transport vehicles, but not economically viable due to high cost of coconut oil. When the price of Coconut Oil (CNO) increased, or when the price of petro-diesel decreased to a level much lower than that of CNO, the promotion tended to be discontinued because of economic viability issues which failed to attract local and foreign investors. When the Philippine Clean Air Act (RA 8749) was enacted in 1999, the law provided a window of opportunity for CME as a petro-diesel quality enhancing additive, as CME has demonstrated that it is a cost-effective solution for complying with the smoke emission specifications/standards of the Clean Air Act. PCA-DA launched a Biodiesel Development Project in May 2001, with issuance of DA Special Order no. 176, series of 2001. PCA set-up a Coconut Biodiesel Pump Station at its Quezon City compound for promotional utilization of CME and conduct of scientific validation testing and research and development activities. The general objective was to establish the viability of CME as a petro-diesel quality enhancer for the reduction of air pollution, for better engine performance, and for increased utilization of CNO in the domestic market. Smoke emissions of 15 PCA vehicles without any engine modifications were tested with one per cent CME blend. The test results showed a reduction of around 50 per cent on their smoke emissions. Further engine performance and emission tests with CME were undertaken by Interagency and Multi-sectoral cooperation, in 2003. This study established the cost-benefits of using Coco-Biodiesel. Actual road run testing showed an average increase of more than 17 per cent kilometers for every liter of diesel consumed was recorded, and dynamometer test results showed a torque increase of 2.5 per cent to 3.2 per cent for CME blends compared to Low Sulphur Diesel. Standards for pure CME (Philippine National Standard 2020:2003) were promulgated in May 2003, and in February 2004, President Arroyo signed the Memorandum Circular No. 55, directing all Departments, Bureaus, Offices and Instrumentalities of the Government, including Government-owned and controlled Corporations to incorporate the use of one per cent, by volume, Coconut Methyl Ester in their diesel requirements by July 2004. M.C. 55 made the Department of Energy as the lead implementing agency and also specified the responsibilities of the other agencies that would ensure security of CME supply, monitor and test vehicle emissions standards, provide an inventory of diesel vehicles, support research and development activities, develop fiscal and non-fiscal incentives, and provide incentives under the BOI IPP. In April 2004, President Arroyo launched the Coco-Biodiesel Program. She said the program was a) renewable; b) indigenous, thereby reduces dependence on imported fuel; c) supports government’s poverty alleviation program, and; d) directly affects the lives of about 3.1 million farmers and 25 million Filipinos dependent on the coconut industry. The coconut industry, at its present production levels, can supply enough coconut oil for 10 per cent CME blending. The current coconut oil production is nearly 1,400 million liters, of which 500 million liters caters to local demand leaving 900 million liters for biodiesel production. Since the present petro-diesel demand is 7 billion liters, only 700 million liters is required for a 10 per cent blend. 2.3.3 Pure Coconut Oil Another interesting development is a series of tests conducted by the Philippine Coconut Authority (PCA) on the use of filtered coconut oil to substitute diesel without esterifying it to biodiesel. Initial results in running several PCA vehicles, shallow tube well pumps, and other farm equipment on 100 per cent coconut oil for about two months, show that it really works. Coconut oil is cheaper than coco-biodiesel. PCA says that a one-ton mini oil mill, organized by the farmers themselves under various cooperatives, could now manage the production of filtered coconut oil that could supply the fuel requirements of their farms and their community. If this would be realized, PCA said it would have great impact on the lives of the coconut farmers, to the industry and the country. In order for these potentials to materialize, there must be cooperation of other government agencies and institutions like the Department of Science and Technology, 205 Department of Energy, University of the Philippines and the Local Government Units. PCA said that a filtered coconut oil protocol must be established immediately so that the dissemination of the process and technology of producing filtered coconut oil could be started to fully develop this biofuel alternative to petro-diesel. The Biofuels Act After being passed by the House of Representatives in November 2005, the Biofuels Bill was approved by three Senate Committees in April 2006: the Energy, Finance and Food and Agriculture Committees. The Bill will be put forward for approval by the Senate plenary, when session resumes in May 2006. Once the bill becomes a law, a Philippine Biofuel Board would be created to oversee production and use of alternative fuels according to the bill. The Biofuels Act will mandate the use of biofuels in a phased manner, with a minimum of one per cent biofuel mix for all diesel fuel sold in the country, for the first two years. This would be increased to two per cent biodiesel in diesel fuel and five per cent ethanol in gasoline after two years, and to 10 per cent after four years. The bill also calls for: h) Zero value-added tax (VAT) on biofuels; regular gasoline at present is subject to a 10-per cent VAT; i) Government financial institutions like LandBank, Development Bank of the Philippines and Quedancor, to provide easier financial assistance to local biofuel producers; j) A wide range of fiscal and non-fiscal incentives including exemption from tariff duties on importation of equipment and machinery to encourage entry of new investors in the biofuels sector; k) Classification of all ethanol production and blending investments as "pioneering" or "preferred areas of investment," which would entitle them to financial incentives; l) Tariff Commission to create a tariff line for bio-ethanol fuel; m) Department of Agriculture, through its relevant agencies, to develop a national program for the production of crops for use as feedstock including but not limited to sugarcane, cassava, sweet sorghum and corn to ensure availability of feedstock for production of bioethanol for motor fuel; n) Gradual phasing out of the use of harmful gasoline additives and/or oxygenates to begin within six months, such that within three (3) years from the effect of this Act, such harmful gasoline additives and oxygenates shall have been totally phased out nationwide. 2.4 Pacific Island Countries - Experiences and Lessons Learned The Pacific Island Countries are heavily dependent on imported petroleum products for transportation and electricity. The main biomass resources that can substitute gasoline and diesel are coconuts, found all over the Pacific, and sugarcane produced only in Fiji. Fiji happens to be the largest country in the south Pacific, and in this section we examine Fiji’s sugar and coconut industries. We also look at some pioneering work being done in Vanuatu, on using coconut oil to run diesel vehicles without converting it to biodiesel; this has tremendous implications for all coconut growing countries searching for a more profitable use for coconut oil. 2.4.1 Sugar Industry in Fiji Sugar continues to be a major export commodity, accounting for around 19 per cent of total exports in 2003. Unlike most sugar growing countries, over 21,000 independent growers grow nearly all of Fiji’s sugarcane on farms averaging four hectares. However, the future of sugar exports and the sugar sector as a whole is uncertain because the current industry structure is not viable and a restructure is essential to address the industry’s problems. Preferential prices offered by the EU has led to the gradual decline of Fiji’s sugar industry into its present state of crisis, characterized by high incidences of cane burning, low sugar quality, low yields, high costs due to antiquated, inefficient sugar mills, an inefficient rail transport system, a land tenure system that lacks incentives to improve, and politics that make reform difficult. The recent WTO ruling that 206 will force the EU to withdraw subsidies it extends to Fiji and other ACP countries by 2007, is forcing the sugar industry to go through a very difficult period of adjustment. Two studies completed recently have recommended measures to address problems in different segments of the industry: “Intermediation of the Sugar Sector Restructuring” by the Asian Development Bank (ADB), 2003; and “Revival of the Sugar Industry,” by an Indian Technical Team, in 2004. The ADB study focused on providing alternate livelihoods to sugarcane farmers and cane cutters forced out by expiry of the land leases and restructuring. The Indian study came up with a plan to revive the sugar industry by increasing the productivity of the sugarcane crop and the efficiency of the sugar mills, and to produce higher quality sugar. Both studies have been received positively by most of the Fijian stakeholders and their implementation has started. For reviving the Fijian sugar industry the Technical Team from the Indian Sugar Technology Mission (STM) has proposed upgrading of the four sugar mills using higher-pressure boilers to increase efficiency of steam usage and several other measures. The F$86 million required for implementing the Indian proposal is being given as a G2G soft loan by the Government of India. In 2005, the Fiji Sugar Corporation (FSC) floated tenders for the equipment, and has placed orders for the equipment that will be installed and commissioned before the crushing season of 2007. Training of field and factory personnel at sugar mills in India has already commenced. In addition, a human resource development program for training and carrier enhancement will also be implemented in Fiji, to meet the higher professional requirements. The Indian team also proposed increased cogeneration capacities at two of the largest sugar mills so that more electricity can be exported to the Fiji Electricity Authority (FEA) grid, on the island of Viti Levu. Additional turbo-generator capacities of 20 MW will be installed at the two biggest mills that process a total of two million tons of cane per year. The F$60 million required for this will be raised from national financial institutions. The cogeneration plants proposed will use bagasse during the crushing season and coal during the off-season. FEA and FSC have signed a power purchase agreement for sale of the cogeneration electricity. An Asian Development Bank (ADB) study on “Intermediation of the Sugar Sector Restructuring” in 2003, led to a F$40 million loan being approved by the ADB for the Alternative Livelihoods Project (ALP), that started in May 2005. The main goal of the ALP is to create increased and diversified on- and off-farm livelihood opportunities for people in rural areas to offset adverse effects of sugar restructuring and lease expiry, and to support poverty reduction. The project comprises four components to be implemented over six years: (i) Agricultural Diversification; (ii) Off-farm Livelihoods; (iii) Rural Financial Services, and; (iv) Savusavu Port. The Agricultural Diversification component aims at maintaining a viable and healthy agriculture sector and ensuring there are viable farming alternatives to sugarcane farming. It consists of three sub-components: a) Industry Organization and Market Access; b) Commercial Farming Capacity, and; c) Technology Development and Transfer. The Off-Farm Livelihoods component aims to generate sustainable off-farm employment and self-employment for people exiting the sugar sector and other poor in the project areas. Particular emphasis will be placed on promoting income generating livelihood activities, such as handicrafts and small-scale agro-processing for women household members in both farming communities and indigenous Fijian villages. This will be implemented through two sub-components addressing needs for advisory services and vocational training: a) Small and Micro Enterprises Promotion, and; b) Vocational Training. The Rural Financial Services (RFS) component aims to develop and establish RFS which can efficiently provide access to funds, both savings and credit, for farming and non-farming rural communities, including traditional village communities and women, to facilitate their livelihood activities and improved quality of life. This will be done primarily by supporting development of community based Micro-Finance Institutions (MFI) which are better able to address rural market needs than the formal, commercial financial system. The objective of the Savusavu Port component of the ALP is to develop infrastructure critical to the ability of Vanua Levu’s people to 207 participate in the project through development and diversification of the island’s economy, improving living standards for indigenous Fijian and Indo-Fijian communities, and reducing migration to Viti Levu and out of Fiji. The ADB study had found that the level of socio-economic development on Vanua Levu depends largely on having a direct access to international markets. An all-weather, deep-water international port will be constructed at a total cost of US$22 million. 2.4.2 Coconut Industry in Fiji Fiji’s coconut industry has been declining over the last 40 years because of low productivity, low prices and competition from other edible oils sold on the world market. The soybean industry in the US contributed to this by spreading a lot of misinformation about the ill effects of using coconut oil for cooking, on cholesterol levels. Although there have been some efforts in the last four decades to revive the industry, the lack of a sustained long-term national policy for development of the coconut sector has made it difficult to reverse the decline. In the early 1960s, copra production was over 40,000 tons/yr; now it is less than 15,000 tons/yr. Moreover, about two-thirds of the trees will go out of production over the next 20 years. The older trees need to be replaced soon otherwise the industry will decline further and the rural people dependent on the industry will migrate to urban areas looking for alternative livelihoods adding more pressure on the limited resources of the urban centers. The rural population could also react by resorting to more unsustainable use of natural resources for livelihood such as “ slash and burn”. In response to this problem, the Fijian Government created the Coconut Industry Development Authority (CIDA) under an Act of parliament, in November 1998, with a mandate to revitalize the industry. CIDA has drawn up a 25-year Coconut Industry Master Development Plan that includes a Nationwide Coconut Industry Promotions Program (NCIPP). CIDA aims to restructure the coconut industry, register 20,000 coconut growers and establish a network of Coconut Planters Associations throughout the coconut growing areas. This will assist the Extension and Research and Development Divisions to achieve their targets for the planting of six million trees and the rehabilitation of another two million trees. The Taveuni Coconut Center, with its four seed gardens, will be provided financial, manpower and logistical support to play a key role in this campaign. A manpower development plan and increasing public awareness through posters in schools, restaurants, hotels, public markets and government offices, etc., are also being planned. CIDA aims to increase the production of copra, coconut oil and tender nuts for the local and export markets. Product diversification, intercropping practices, wholenut purchase centers and a centralized copra drying facility are envisaged together with a large number of mini-mills and two big coconut oil (CNO) mills. CIDA wants to improve the quality of life of 100,000 rural people involved in the coconut sector, empower women, reduce poverty and improve the education of rural children. Other ambitious targets of CIDA include export of coconut timber and production of biodiesel to replace 10% of imported diesel. 2.4.3 Coconut Oil for Diesel Vehicles in Vanuatu One of the pioneers in using coconut oil in diesel vehicles is Tony Deamer, who lives in Vanuatu, in the south Pacific. For several years he has been experimenting with usage of coconut oil to run diesel automobiles and has now arrived at a mix that he sells under the name of “Island Fuel,” 200 which can be used in diesel engines without any modifications. Deamer started by using normal factory produced coconut oil that contains around four per cent water and two-three per cent FFAs. He found that these contaminants cause the oil to solidify when the temperature of the oil drops below 22°C, which is quite common during winter in the South Pacific. One way around this problem is to blend the oil with some diesel fuel to prevent solidification. The presence of the diesel fuel also aids cold starting when the ambient temperature is below 20°C. The other problem was that the FFAs blocked the fuel filter when the fuel system was cold. This was overcome by fitting a small heat exchanger in the fuel line to warm the fuel prior to the fuel 200 Deamer et al, 2005 208 filter. The water for the heat exchanger was taken from the thermostat bypass circuit so that it was warm with a minute or so of the engine starting. This eliminated the fuel filter blockages. Tony Deamer now uses a proprietary process that removes both the water and the FFA from the coconut oil. The fuel is then filtered through a three-micron filter. The removal of water and FFA eliminates the solidification of the fuel and gives the fuel greater calorific value. Moreover, after the water and FFA have been removed from the oil, it has been found that the fuel pre-heater is not required. Deamer has been operating his fleet of vehicles on various blends of coconut oil and diesel in several ratios, and also on a coconut oil and kerosene mix. He even tried five per cent methanol for a time, but found it evaporated out too quickly, so in the end he decided to stick with the proven 15 per cent kerosene blend. Tony Deamer’s “Island Fuel” made in Vanuatu, contains 85 per cent of the purified and filtered coconut oil blended with 15 per cent kerosene. No modifications are required in the diesel engines that use Island Fuel; however, engine pre-heaters are recommended for colder areas. Tony Deamer says that this fuel has been tried and tested over many years, and is now ready for retail sale. Unfortunately, the laws of Vanuatu do not allow the sale of Island Fuel, so he sells only the coconut oil to interested car owners. The minibus fleet in Porta Vila has tried out Island Fuel for over six months, and the bus operators are completely satisfied with using it and find that they are getting more kilometers per liter. Based on his experience with producing fuel-grade coconut oil and blends, and in using them as 201 fuels in all his vehicles, Tony Deamer has found that : k) Coconut oil has better lubricating qualities than other fuels for diesel engines so it causes less wear on internal engine parts and prolongs engine life. l) Coconut oil burns slower than other diesel fuels so it pushes the piston all the way down the cylinder instead of a rapid explosion at the top of the stroke, resulting in an even power release, less fuel use, less engine wear and a quieter running engine. m) Coconut oil fuelled diesel engines run cooler due to less internal friction and the slower burn rate. n) Coconut oil is not an ideal sub-tropical fuel as it will solidify overnight if temperatures drop below 14 degrees Celsius. However, the gel point (the point at which it becomes solid) can be greatly reduced by mixing the coconut oil with kerosene or by keeping the fuel heated using heating accessories commonly found on generators, boats and transport vehicles. o) Coconut oil based fuels yield over 10 per cent more kilometers per liter (km/l) used than petroleum diesel. Data collected over a 20,000 km, 6-month test on an Isuzu Direct injection 2.5ltr 4JAI diesel motor in a pickup, that was giving less than 12 km/l diesel, showed that it had improved to approximately 13.5 km/l on "Island Fuel 60". p) A noticeable torque increase is felt with Island Fuel. It was noticed that a change down to the next gear was often not required as the engine keeps pulling at the lower RPM (revolutions per minute). This is easily explained by the fact that the coconut oil burns slower than diesel. q) The exhaust fumes from coconut oil are less harmful than mineral based fuels. When burnt in a diesel engine, coco diesel emits 50 per cent less particle matter (black smoke) and less sulphur dioxide (SO2). Exhaust from coconut oil contains no poly acrylic hydrocarbons (PAH' s) -- the main cancer- causing component of mineral diesel fuel exhaust. r) Coconut oil is non-toxic and fully biodegradable. It is safe to store and to transport. Oil spills on land or water are harmless and there is a reduced risk of fire. No chemicals are required to produce the fuel so there are no harmful by-products. s) The entire process of making coconut-based fuel for diesel engines can be done in the islands creating jobs and stimulating the economy. All the income from the production 201 Deamer et al, 2005 209 t) and sale of coconut oil stays in the islands instead of going overseas. A high percentage of the income from coconut-based fuels will go to the local farmers in rural areas. All the steps in the production of coconut oil can be fuelled by coconut oil or coconut residues so there is no addition to green house gases during the production of the fuel product. On the negative side, some drivers and passengers of the coconut oil blend powered vehicles have reported headaches if the exhaust gas leaks into the passenger compartment. The Motor Traders fleet has made changes to the exhaust system to clear the exhaust gases from the vehicle. The nature of the headache causing agent needs to be determined and if a greater number of vehicles are operating in an urban area it will need to be determined if this agent will cause problems for the general public. 2.5 Australia - Experiences and Lessons Learned Bioenergy is relatively well established in some sectors in Australia. The installed electricity generating capacity at Australia’s 30 sugar mills, using bagasse, totals 369 MW. Australia is a leader in capturing and using landfill gas. Some 29 projects across Australia, up to 13 MW in size, have a total installed capacity of close to 100 MW. There are also 11 wastewater treatment plants around Australia that capture biogas for producing 24 MW of electricity. In addition, six to seven million tonnes of firewood are used in Australia every year. In recent years, there has been increased interest in the development of bioenergy to meet government greenhouse gas reduction targets. In April 2001, Australia’s Mandatory Renewable Energy Target (MRET) came into force. The Target requires an additional 9,500 GWh of new renewable electricity to be generated per year, from sources such as bioenergy. It is set to raise Australia’s renewable energy proportion from 10.5 per cent in 1997, to approximately 12.5 per cent by 2010. The MRET has provided a stimulus for bioenergy in Australia. For instance, Australia’s oldest sugar mill, the Rocky Point Mill in South Eastern Queensland, has been upgraded to 30 Mwe, for year-round operation, using wood waste in the non-crushing season. Australia’s first large-scale anaerobic digester (82,000 tonnes per year), fed by food and other organic wastes, is currently being commissioned near Sydney. This will generate 3 MW of electricity, enabling it to acquire Renewable Energy Certificates (RECs) under MRET. Co-firing biomass with coal has also become a commercial proposition at a number of power stations. Bioenergy is also geared up to help address one of Australia’s major environmental challenges – dryland salinity caused by rising water tables from earlier land clearing. This is being dealt with in part by the planting of deep-rooted oil mallee eucalyptus trees. Some 22 million oil mallees have recently been planted in Western Australia. A pilot plant is under construction to convert coppiced oil mallee to 202 eucalyptus oil (as an industrial solvent), activated carbon and renewable electricity . In its 2001 election policy, Biofuels for Cleaner Transport, the Australian government set a target of producing 350 ML of liquid biofuels by 2010. In 2003, the long-term costs of meeting this target were studied and in 2005, the Biofuels Taskforce examined whether the 2010 target can be met by studying the factors preventing achievement, actions that can be taken to help, the costs and the benefits. It was found that there are inter-related commercial risks that are impeding the 350 ML target by preventing an operating mainstream market for fuel ethanol blends, including: f) Oil companies in a highly competitive market, with no forcing regulation or long-term economic incentive, have no commercial reason to surrender market share to others – whether to other oil or biofuels suppliers; g) There is almost no consumer demand for ethanol blends, other than in minor market segments supplied by independents and small market trials by the oil majors; h) Consumer confidence remains poor following the events of 2002–03. Automobile associations and vehicle manufacturers generally have been cautious about giving unequivocal messages of confidence in a 10 per cent ethanol blend (E10). However, the 202 Schuck, 2003 210 i) j) Taskforce considers that the low level of consumer confidence is not justified by the facts. Almost all post-1986 vehicles on Australian roads can use E10 quite satisfactorily. Under current market conditions, and with no consumer demand, oil majors have little commercial incentive to promote ethanol blends as a bulk fuel. But without contracts for sales to oil majors, new ethanol producers cannot invest in bulk fuel ethanol production. The first mover into bulk mainstream ethanol blend retailing faces considerably higher commercial risks than later entrants since they: (i) Would incur infrastructure and marketing start up costs; (ii) May need to discount prices; (iii) May not attract new customers – and so may only move current customers away from a fuel type with higher commercial returns; (iv) May be unable to secure reliable and sufficient ethanol at competitive market prices unless E10 is included in the shopper docket programs; (v) Would face a discounting price gap that will be difficult to bridge. Should the first mover fail to develop a retail market, it may face significant commercial losses – including wider loss of brand reputation. The oil majors cannot collude to avoid these first mover risks, even if they want to assist in meeting the 350 ML target. In addition, the policy settings for biofuels are complex and have undergone significant changes over recent years. Given the intense public debate around ethanol, there is sovereign risk in being the first mover to make investments. Also, until 1 July 2011, domestic ethanol producers will be protected from international competition. Current fuel ethanol costs of production in Brazil are around Aus$0.20/litre; Australian producers have much higher costs of production. In 2011, Australian oil companies will have access to fuel ethanol at world parity prices, and so may have an incentive to wait until closer to that time if they do make strategic decisions to move into ethanol blends. Raising capital for ethanol plants in Australia will become more difficult as 2011 approaches and competition looms. The Taskforce suggested some actions that could readily be taken to help address this impasse without affecting key policy settings or distorting markets: f) The government mandated ethanol-blend labeling standard can be modified. The Taskforce sees no need to label up to five per cent ethanol blends. Suppliers would then be able to use ethanol in the mix up to five per cent according to commercial requirements, including where it cost-effectively contributes to octane levels. For 5–10 per cent ethanol blends the label does not have to appear like a warning label. It could simply inform. For example, ‘E10’ or ‘Contains up to 10 per cent ethanol’. g) Information on vehicle/fuel compatibility could be provided to consumers in a more accurate and user-friendly way than the Federal Chamber of Automotive Industries’ current listing. For example, labels on fuel-filler caps and forecourt pamphlets with simple tick boxes could be used. h) Consistency with world’s best practice can be demonstrated. For example, the industry and government could highlight that European fuel standards include up to five per cent ethanol in petrol without labeling. i) Submissions have raised program options that the government could consider, to demonstrate confidence in E10. For example, opening procurement guidelines for its vehicle fleet and fuel supply to E10, or providing a limited number of competitive infrastructure grants for small business service station owners to lessen the risk of entering an embryonic E10 market. j) Consumer confidence, and health outcomes, could be improved by increasing the level of compliance inspections for fuel quality standards. This could be complemented by supporting information provided to industry participants on ethanol blend housekeeping. The Taskforce estimated that the costs to the economy of the current policy settings, driven by the biofuels excise advantage, to be around $90 million in 2009–10, reducing to $72 million a year (2004–05 dollars) in the long-term (post 2015). It was noted that most overseas production 211 of biofuels is subsidized by governments, with the driver generally being agricultural support. The benefits were estimated to be: e) Meeting a 350 ML target by 2010 under current policy settings could involve investment in new ethanol plant capacity (grain and C molasses based) and biodiesel capacity. Modelling suggested this could provide some 648 direct and indirect jobs regionally, although these would not be net gains to employment nationally. f) There would be some greenhouse gas emission benefits, of the order of $7 million a year, which could vary greatly depending on plant design and feedstock. On their own, these are not sufficient to warrant significant policy intervention, given that cheaper carbon reduction options are readily available. g) There may be potential for significant air-quality benefits from fuel ethanol use, emphasizing that considerable uncertainty remains. Benefits cannot reasonably be costed at this time due to uncertainty, but the potential for these to be substantial in the context of ethanol’s long-term fuel-excise concession underscores the need for urgent scientific and technical research. h) There is prima facie evidence that there may be potential for significant reductions in fine-particle emissions from the use of E10 in place of neat petrol. A comprehensive scientific and technical research is needed to assess and quantify this in Australian conditions for both E5 and E10. The government could consider tightening the framework of air quality–fuel quality–vehicle particulate emission standards, with the objective of gaining public health benefits, but this should take place within the general policy framework of harmonizing with world automotive and fuel markets. In turn, tighter particulate standards may create significant market demand for fuel ethanol without requiring additional subsidies or interventions. 2.6 United States of America (US) - Experiences and Lessons Learned Transportation fuel demand in the US is increasing at a rate of 1.5 to 2.3 per cent per annum mostly in diesel consumption. In 2004, biofuels represented about 3 per cent of total current US transportation fuel consumption. US refineries are operating at or near capacity and the demand for biofuels has been increased by environmental protection regulations. For example, air quality regulations have been a major stimulus for ethanol and biodiesel, alternative-fueled vehicle requirements for government and state motor fleets increase demand and production, and the banning of MTBE has stimulated ethanol demand. Policy and legislation have been used widely by the US government as instruments to increase the production and usage of biofuels. Recent biomass legislation includes the Biomass Research and Development Act of 2000, Farm Security and Rural Investment Act of 2002, American Jobs Creation Act of 2004, and Energy Policy Act of 2005. The Farm Bill funds Grants for bio-based procurement, bio-refinery grants, public education, and hydrogen and fuel cell technology, and new programs to help farmers, ranchers, and rural small businesses purchase renewable energy systems and make energy efficiency improvements. The Jobs Creation Act offers several tax incentives for ethanol producers and blenders, allows tax credit to be passed through to the farmer/owners of a cooperative, and allows the tax credit to be offset against the alternative minimum tax. The Energy Policy Act aims to enhance the national security of the US, by providing for the research, development, demonstration, and market mechanisms for widespread deployment and commercialisation of bio-based fuels and bio-based products. This Act extends the Renewable Fuel Standard (RFS), until 2012. The RFS, to be implemented and enforced by the Environmental Protection Agency (EPA), specifies that: a) at least 4 billion gallons of ethanol and biodiesel must be used in 2006; b) ramps up about 700 million gallons per year, up to 7.5 billion gallons in 2012; c) regulations apply to refiners, blenders, and importers, and; d) cellulosic ethanol qualifies for enhanced credit (1 gallon = 2.5 gallon credit). 212 The 2005 Transportation Bill provides funding for the National Biodiesel Board, for biodiesel testing in new clean diesel engines, and $10 million per year, four years, for five Sun Grant centers. The Sun Grant Initiative of January 2004, is a concept to solve America’s energy needs and revitalize rural communities with land-grant university research, education and extension programs on renewable energy and bio-based, non-food industries. The mission of this initiative is to: a) enhance America’s national energy security; b) promote diversification and environmental sustainability of America’s agriculture; c) promote opportunities for economic diversification in America’s rural communities, and; d) expected to provide significant funding for competitive university-based grants. 2.6.1 Ethanol The ethanol industry has been developing in U.S. for the last 25 years, as compared to 30 years for Brazil. Since 1990, the ethanol industry has been the fastest growing industry in rural America, and in 2005, the industry will add 13,000 jobs to America’s manufacturing sector and will be responsible for over 147,000 jobs in all sectors of the economy. It will also reduce greenhouse gas emissions by 7 million tons, decrease petroleum imports by 143.3 million barrels, decrease the U.S. trade deficit by $5.1 billion, and give $1.3 billion of tax revenue for the federal government, and $1.2 billion for State and Local governments. The fuel ethanol capacity in 2004 was 15 billion liters, and the industry opened 12 new state-ofthe-art production facilities during the year. The potential capacity in 2025 is estimated to be 100 to 110 billion liters that is roughly 15 per cent of U.S. fuel demand. Ninety per cent (90%) of the ethanol is made from corn. New ethanol capacity will include grain sorghum, straw, so called “waste” materials, cellulose, municipal solid waste (MSW), etc. There are over three million ethanol flex-fuel vehicles operating in the U.S. The main uses for fuel ethanol are: a) gasoline octane component (up to 10vol%); b) E85 - an alternative fuel (85vol% ethanol); c) E diesel - an ethanol-diesel blend (up to 15vol% ethanol in additized diesel fuel), and; d) Fuel cell energy source (under development). The main limitations of ethanol are: a) reduced emissions benefits (in gasoline, E85); b) evaporative emissions (in gasoline), and; c) long supply lines and transportation cost. An important part of the ethanol program is the federal tax incentive, where petroleum refiners receive a US$0.51 tax credit on each gallon of ethanol blended with gasoline domestic or imported. To ensure that the US taxpayer does not subsidise imports, a secondary tariff of US$0.54 per gallon is levied on ethanol imports. However, unilateral trade preference programs, such as the Caribbean Basin Initiative and the Andean Trade Preference Act, allows duty-free ethanol imports from those countries as long as the ethanol is produced from within their own country. The purpose of this program is to encourage economic development in the Andean and Caribbean region, and thereby help fight poverty and drug trafficking but, to date, these trade agreements and preference programs have not led to significant ethanol imports to the U.S. 2.6.2 Biodiesel The biodiesel industry has been developing in the U.S. since 1991. Biodiesel production capacity in 2004 was 100 to 110 million liters. The potential capacity in 2030 is estimated to be 20 to 40 billion liters. Most of the biodiesel is made from soybean oil. Other current and emerging feedstocks include recycled vegetable oil (restaurant grease), canola oil, tallow, yellow grease, trap greases, etc. The main uses for biodiesel are: a) conventional diesel fuel lubricity additive (up to 2.0vol%) for Ultra Low Sulfur Diesel; b) “B20” - an EPACT alternative fuel equivalent (20vol% biodiesel) for AFV fleet acquisition credits; and c) “B100” - a clean fuel for niche markets (e.g., marine, home heating oil, etc.). Its main limitations are: a) increased NOx exhaust emissions; b) Limited overall 213 emissions benefits (at B20 and higher); c) quality control, cold weather operability, and; d) limited supply and high cost of production. The American Jobs Creation Act of 2004 included the first biodiesel tax incentive policy in the US. A Federal excise tax credit of about US$0.01 per percentage point of agri-diesel, blended with petroleum diesel, is expected to increase demand from 30m gallons/yr to more than 124m gallons/yr. The tax credit is effective for 2005 and 2006, and it is estimated that every 100 million gallons of biodiesel demand increases soybean prices by about US$0.10 per bushel. 2.7 Cuba - Experiences and Lessons Learned At one time, Cuba was the world’s most important sugar producer and exporter. Production has fallen from over 80 million tons cane in 1990, to 35 million in 2002, 24 million in 2004, and around 15 million tons cane in 2005, due to a series of hurricanes and droughts that have devastated its crop area. In addition, a lack of investment in infrastructure has forced the closing of many mills. Since 2002, the government has tried to restructure the industry, closing 71 of the 156 mills, and reallocating 60 per cent of the planted area to develop different agricultural products for the internal market, to boost forests and fruit trees as well as other agricultural activities. This effort has failed to improve the industry and some observers believe that only 40 to 50 mills will be operational next year. 2.7.1 Cogeneration from Sugarcane Biomass The total primary energy supply in 2002 was 6.9 million tons of oil equivalent of which 64 per cent came from crude oil, 26 per cent from sugarcane bagasse, 6 per cent from gas, 3.3 per cent from wood and 0.1 per cent from hydropower. Eighty-six per cent (86%) of the total electricity consumption of 15,700 gigawatt-hours came from oil, 7 per cent from gas, and only 0.7 per cent from hydropower. Electricity from sugarcane biomass based cogeneration can supply over 25 per cent of Cuba’s electricity demand. Using steam saving measures and high pressure boilers with condensing extraction steam turbines it is possible to export 100 kilowatt-hours of electricity per ton of cane throughout the year, from bagasse and sugarcane trash (leaves and tops). The total electricity consumption of 16,000 gigawatt-hours will require 40 million tons cane per year to supply 4,000 gigawatt hours to the grid, and this level of sugarcane production can be easily regained. The first demonstration cogeneration project was installed at the Hector Molino sugar mill in 2000, with assistance from GEF. This sugar factory mills nearly 900,000 tons cane per year. The main objectives of the project are to reduce fossil fuel-based carbon emissions in order to mitigate climate change by exporting a significant quantity of electricity to the national grid to replace imported fossil fuel consumption. The main features of the ‘‘Héctor Molina’’ project are: a) high pressure steam boiler (82 bar, 525ºC); b) condensing-extraction steam turbogenerator (CEST); c) operation 8,000 ha/year; d) consumption of sugarcane crop residues (trash) and bagasse as fuel, to be supplied by the Héctor Molina sugar mill (capacity 7,000 ton of milled cane/day); e) low consumption of process steam at the sugar mill (340 kg steam/t of milled cane), and; f) 155 kWh gross cogenerated electricity/tn of milled cane, and 109 kWh exported electricity/tn of milled cane. The power plant at Hector Molino operates 8,000 h/year and supplies 97.3 GWh to the grid in the sugarcane season, and 166.1 GWh during the off-season, thereby decreasing carbon emissions by 600,000 tons C, over the 25-year lifetime of the plant. The project cost was US$1,725/kWe, of which 70 per cent was the ‘‘turnkey’’ cost of the power plant. The 25-year levelized cost of the electricity production is estimated to be 6.6¢/kWh (without taxes). This corresponds to the project having an internal rate of return of 12.5 per cent over 15 years. It is anticipated that the replication of the project will further reduce the levelized electricity cost to 5.6¢/kWh. The replication of the project to 34 Cuban sugar mills, that have been identified as able to support similar projects, will increase the installed generation capacity to 1,000 megawatts, the energy production to over 3000 GWh/year, and reduce emissions by more than 700,000 tons C annually. 214 The projects being planned will consume only biomass as a fuel and operate throughout the year; they are of two types: a) energy efficiency and increased cogeneration capacity in the sugar mill, and; b) new cogenerating power plants annexed to sugar mills. Funding sources for these projects are estimated to be of the credits-to-exports and commercial types. New cogeneration power plants projects may be implemented via foreign investment. As a next stage, the executing entities have considered undertaking feasibility studies that will allow decisions to be made on the continuation of arrangements with possible funding entities or negotiations with foreign investors interested in project development. 2.7.2 Ethanol Sugar cane based ethanol is being given high consideration and focus within Cuba’s national energy policy, since it would: a) create considerable economic benefits in new investments and employment creation; b) support the sugarcane industry, preserving a large number of agricultural jobs, that otherwise would have been lost, and; c) support the national balance of payments by reducing the demand for imported oil and creating a new export revenue source. Cuba has the sugarcane production capacity to compete with Brazil as a major exporter, and its proximity to the US gives it a price advantage over Brazil. During Brazilian President da Silva’s visit to Cuba, in 2003, a $20 million fuel ethanol production agreement was signed between Brazil and Cuba. This aid financed the planting of approximately 400,000 tons of sugarcane and the construction of a 100,000 liters per day ethanol processing plant. Used as a 10 per cent blend, this quantity of ethanol represents a six per cent reduction in the imported gasoline demand of 1.7 million liters of gasoline per day. Ethanol production is being seen as a one of the new initiatives aimed at the reviving the sugar sector, reducing oil import bills, reducing carbon emissions and providing energy security in a sustainable way. 2.8 Denmark - Experiences and Lessons Learned Energy production from renewable resources has been an important component of Denmark’s energy supply since the 1970’s oil crisis. At that time, Denmark was totally dependent on imported coal and oil. The use of renewable energy has contributed to security of supply, and to better management of environmental pollution. Furthermore, the development and practical application of renewable energy technologies in Denmark has promoted growth through exports and new jobs. From 1992 to 2005, energy equipment exports increased their share of total exports by a factor of 10. Exports of energy equipment are currently valued at DKK$30 billion per year. While wind energy dominates the renewable energy electricity supply (which is 25 per cent of the total domestic electricity consumption), biomass is the single most important source of renewable energy in Denmark, contributing 12 per cent of the total energy consumption. The development of biomass capabilities started in the 1980’s, when farmers were prohibited from burning the large amounts of surplus straw in the fields. The straw became a commodity and the fire was ‘moved’ into the boilers of 120 district heating plants for cities and villages, and into 100,000 smaller boiler installations for households, enterprises and institutions. Wood is also widely used. The need for space-heating dominates due to Denmark’s northern hemispheric location. Danish biomass sources are now mostly straw from agriculture, wood from forestry, waste wood from industry, the biodegradable part of municipal solid waste (MSW), and to a lesser extent, biogas from manure from pig and cattle farming. Consumption of biomass for energy production in Denmark more than tripled between 1980 and 2005, and it is now 100 PJ/year, which is two-thirds of the total technical potential of domestic biomass resources. The extensive and advanced use of biomass has been facilitated to a large extent by the Danish Parliament' s “Biomass Agreement” of 14 June 1993, according to which the big power plants are to use 1.2 million tons of straw, and 0.2 million tons of wood chips, annually, for combined heat and power (CHP) production. Biomass, and in particular straw which has become a Danish 215 ‘speciality’, is a more difficult fuel for power production than coal, oil and natural gas. Under the Biomass Agreement, the Danish utility companies have conducted a comprehensive research and development program to handle the biomass challenge. As a result, 15 biomass-based CHP plants of up to 40MW electricity are in operation today, and straw and wood now contribute five per cent of the total Danish electricity consumption. The public framework for the promotion of bioenergy use comprises exemption from various fuel taxes when used for heating. For electricity production based on biomass, there is a substantial element of public support in the form of an additional ‘green’ reward on top of the core market price per KWh, as specified in the Electricity Supply Act. Within the public applied-energy research and development programs, biomass has in recent decades been the largest single focus area. Denmark will increasingly focus its research and development efforts on the development of liquid biofuels, in synergy with the development of new technologies for the transformation of biomass into heat and power. The goal is to further integrate the supply of 203 energy for all sectors in line with the Danish tradition for holistic technological solutions. 203 Bünger, 2005 216 CHAPTER 3 CHALLENGES AND OPPORTUNITIES TO DEVELOPING AN AGRO-ENERGY INDUSTRY 217 3.0 CHALLENGES AND OPPORTUNITIES TO DEVELOPING AN AGRO-ENERGY INDUSTRY 3.1 Institutional Relationships Developing biofuels industries in the countries will require a more synergistic working relationship between a number of institutions in the public and private sectors. Public sector institutions will have to work in an integrated manner to drive the development of the local market for biofuels and in so doing address the growing economic vulnerability of the economy to agricultural commodity and petroleum price increases. Private sector participation will be critical in all areas but especially in transportation fuel production and distribution. Several Government Ministries and Departments will have to work closely to address the diverse nature of the biofuels production and usage process including those dealing with Lands and Agriculture, Energy, Finance, Transportation, Industries, Power and Petroleum, Environment and Water 3.2 National and Local Ownership From the initial stages of the development of a biofuels industry, it is important to involve the stakeholders in the process. A sense of ownership gives the initiative greater chances of success. The local rural population has to be involved in the planning and implementation so that stakeholder feedback is incorporated into project deign from the beginning. It is also necessary that local stakeholders derive maximum benefits from the project. Involving women in villagelevel biofuels projects are more likely to benefit them. Wide public dialogue, demonstration for education and outreach are important to achieve wide possible public understanding about the cost and benefits of biofuels. Tough financial issues such as pricing for raw material and percentages of profits shared among the direct production by stakeholders (land owners, workers, and transport and factory operators) needs to be addressed through participatory processes. National ownership will help make the political environment more conducive to the effective use of appropriate lands for biofuels production. National dialogue will also provide baseline information to help in the formulation of policies on land use for biofuels production, the kinds of incentives and disincentives that will be necessary to ensure that land use is sustainable and there is maximum use of suitable land for biofuels production. 3.3 Raw Material Production and Transportation Key requirements for sustainable and reliable production of raw material are technology, research and development coupled to good extension, financial benefits linked to a secure market, and adequate land resources. Labor issues and transportation management are key challenges that will have to be addressed through public dialogue. Incentives to encourage good worker attitude and productivity need to be devised to ensure adequate supply of raw material to the biofuels industry. Biofuels production requires significant transportation of raw material to the production facilities and economic and reliable transportation systems. 3.4 Developing Capacity Implementing a biofuels program will require putting in place a dedicated capacity development strategy that provides the individual and institutional capacity necessary to plan and manage the energy sector and sustainable production of biofuels raw materials by the agricultural sector. There are a number of critical technical skills that are essential for the implementation of a successful biofuels program. Trained technical personnel are required for: 218 h) i) j) k) l) m) Breeding high yielding, disease resistant varieties for particular agronomic environments and the development of environmentally benign pest management technologies; Research and extension services to monitor the performance of selected varieties under field and processing conditions, to enable pests and diseases to be identified and controlled before they become a serious problem, and to inform the plant breeders and farmers; Operating, maintaining and managing a modern, sophisticated ethanol plant optimally; Designing and implementing environmental best practices to protect the environment and for the long-term sustainability of the industry; Downstream activities including transport, storage, blending and distribution, and; Other activities associated with ethanol production such as infrastructure, logistics, land use, plant configurations, the use of co-products, and disposal of wastes. There is sufficient experience with some of the biofuels in developing countries, such as Brazil, India, Mauritius and Cuba, for much of the capacity building required to take place under SouthSouth cooperation agreements. 3.5 Policy and Legislation The development of natural resources based industries requires supportive policy and effective legal framework to drive the process and to provide comfort to the private sector. Biofuels industries need supportive energy, agricultural, and environment policies that view each barrel of oil imported for land transportation or electricity generation as a loss of income to farmers. The energy policy should support, as first priority, maximum energy from biofuels in the transportation, electricity generation and domestic sectors. Private sector participation in electricity generation will require policies to promote power purchase agreements between the utilities and the producers of biomass based power. National investment policies should be formulated to encourage industry workers to be shareholders. Policy and legislation actions will be necessary to establish raw material prices, linked to certified land use to ensure environmental sustainability. Land utilization policies should give priority to identifying lands that are suitable for sustainable biofuels production. Where such lands are not in managed production, they should be made available to interested private sector parties with an interest in production of raw materials or biofuels. Agricultural research policy should give priority focus to building capacities in crop varieties with a high biomass yield such as “energy cane,” higher copra producing coconut varieties, fast growing trees and grasses, etc. Vehicle import policy will be a major determinant of the success of biofuels for transportation fuel, and tariff instruments have to be used to favour the importation of biofueled vehicles. Product standards need to be developed and enforcement procedures need to be incorporated in the legal framework of the country. A regulatory framework has to be put into place that can determine and implement a pricing system for biofuels based on the energy value of the raw material and linked to the international price of oil. 219 CHAPTER 4 POTENTIAL FOR BIOFUELS INDUSTRIES IN THE CARIBBEAN 220 4.0 POTENTIAL FOR BIOFUELS INDUSTRIES IN THE CARIBBEAN The tables below (Table 4.0.1 and 4.0.2) show the imports of petroleum fuels by the region, for the last two decades, and the cost. Examination of the information shows that the region’s consumption of petroleum fuel has increased from slightly over 116 million barrels in 1985, costing the region US$530 million, to over 160 million barrels in 2004, costing more than US$6.5 billion. The increase in consumption is driven by the expansion in population and economic growth. As discussed earlier, generating the level of foreign exchange will become more difficult. Table 4.0.1: Liquid Petroleum Products Imports (000’s Bbls) COUNTRY ANTIGUA and BARBUDA 204 1985 1990 1995 2000 2001 2002 2003 2004 847 1,441 1,300 1,435 1,448 1,506 1,611 1,720 BAHAMAS 3,130 4,268 5,186 7,014 6,944 7,221 7,127 7,855 BARBADOS 2,051 2,146 2,426 3,650 3,809 4,079 7,625 7,265 1,018 1,607 1,627 1,671 1,223 1,274 BELIZE B.V.I CUBA 170 262 317 472 507 528 609 640 37,310 97,288 76,878 41,270 41,481 37,757 45,308 31,925 DOMINICA 112 179 220 317 340 353 316 291 DOMINICAN REPUBLIC d/na d/na d/na d/na d/na d/na 43,297 42,277 GRENADA 181 333 419 623 613 647 525 537 GUYANA 3,358 2,782 3,624 3,957 3,940 4,044 4,981 3,898 JAMAICA 8,583 11,266 21,078 23,399 24,140 24,569 26,610 25,870 MONTSERRAT 52 56 66 55 59 61 54 59 ST. KITTS/NEVIS 132 217 265 337 437 525 438 418 ST. LUCIA 391 666 867 1,007 1,030 1,236 1,260 1,246 ST. VINCENT 149 233 363 420 430 477 532 562 0 0 3,661 5,238 5,719 5,918 5,494 4,299 161 6,794 9,833 35,184 33,381 40,057 31,406 27,482 SURINAME TRINIDAD/TOBAGO TURKS & CAICOS TOTAL d/na 116,605.5 d/na d/na d/na d/na 107,521.5 91,911.1 126,195.8 122,180.5 d/na 295 285 138,200.4 165,327.6 163,287.6 Unlike the growth of the energy sector, the region’s agriculture sector has been in decline, generating decreasing amounts of foreign exchange relative to the demand generated by petroleum fuels. However, as shown in Table 4.0.3 below, the agricultural sector is critical for a number of countries. Based on the global experience with biofuels a number of these countries have significant biofuels production potential relative to the amount of petroleum fuel imported. However, Table 4.0.4 shows the biofuels production potential of the different countries, based on the average 2003-2005 agricultural production. The liquid biofuels that could be derived from sugarcane juice and coconut oil fails to meet the regional demand for gasoline and diesel in 2004. This level of demand, relative to the current production potential taken together with the urgent need to revive the future of agriculture across the region, points to a potentially significant future for farmers producing biofuels raw material. Analysis of the 16 countries 2004 crop production figures reveal that if all the sugarcane crop were converted to ethanol, the quantity of ethanol 204 SRC PETSTATS 221 produced would be around 3,000 million liters, which can substitute around 2,300 million liters of gasoline. The quantity of gasoline imported in 2004, was about 4,000 million liters, and the quantity of diesel 5,400 million liters. Table 4.0.2: Value of Petroleum Products Imports (US$000' s) COUNTRY ANTIGUA and BARBUDA BAHAMAS BARBADOS BELIZE B.V.I CUBA DOMINICA DOMINICAN REPUBLIC 1995 2000 205 1985 1990 2001 2002 2003 2004 27,717 45,030 30,442 55,646 47,515 55,482 57,781 75,088 N/A N/A 125,822 227,714 207,258 225,400 280,142 247,015 111,233 88,214 56,480 126,535 118,412 131,763 177,390 209,451 N/A N/A 30,920 72,039 64,419 65,419 61,942 73,185 5,745 7,776 8,536 18,981 18,412 20,537 25,515 20,527 N/A N/A 853,517 1,163,482 1,092,847 1,295,050 1,015,155 1,449,014 4,824 5,836 5,185 13,122 11,298 13,348 12,992 14,686 d/na d/na d/na d/na d/na d/na 1,475,953 1,712,591 6,678 10,913 11,559 26,860 22,911 23,840 17,168 29,283 GUYANA 105,699 76,196 85,161 144,568 126,311 138,414 153,194 169,004 JAMAICA 240,755 256,560 361,027 659,157 559,518 604,190 790,295 928,646 1,868 1,776 1,616 2,719 4,014 3,594 3,402 3,154 GRENADA MONTSERRAT ST. KITTS 4,888 7,011 7,879 14,097 16,256 19,706 18,394 26,669 ST. LUCIA 9,715 20,915 23,293 39,597 38,596 45,315 53,179 82,885 ST. VINCENT 5,701 7,537 8,558 14,535 15,227 18,040 18,457 23,137 N/A N/A 78,203 170,342 171,055 186,196 199,637 162,381 7,906 136,020 161,542 981,647 744,379 1,005,431 1,058,015 1,258,353 d/na d/na d/na d/na d/na d/na 13,774 16,063 532,728 663,785 1,849,738 3,731,042 3,258,426 3,851,725 5,432,384 6,501,132 SURINAME TRINIDAD/TOBAGO TURKS & CAICOS TOTAL In addition to sugarcane and coconut crops which are expected to be principal sources of raw material for biofuels, given that these crops are already widely grown across the region, and have successfully been used, there are other potential crops that could be grown for the production of biofuels; these crops were listed in Table 3.1.1. In addition to these crops, there is also a range of agricultural residue that is suited to the production of biofuels. Table 4.0.3 Country Barbados 205 206 The Agricultural Sector Position in Selected Caribbean Countries 206 Trade in Sugar (as GDP Value Added as % of GDP Goods Sugar Agric. % of (Billion as % of Export Export Agric Year US$) Agriculture Industry Services GDP US$ mil US$ mil Export) 1999 2.50 6.20 21.60 72.20 55.60 27.72 75.92 37 2002 2.50 5.80 20.80 73.40 49.10 18.84 73.37 26 2003 2.60 51.10 20.50 66.00 31 SRC PETSTATS Compiled from World Bank World Development Indicators 2004 222 Mean Cuba 1999 2002 2003 Mean Dominican Republic 1999 2002 2003 17.40 21.60 16.50 Mean Haiti 1999 2002 2003 4.20 3.50 2.90 Mean Jamaica 1999 2002 2003 7.70 8.40 8.10 Mean Saint Kitts & Nevis 1999 2002 2003 0.30 0.36 0.35 Mean Trinidad & Tobago 1999 2002 2003 6.80 8.90 10.50 Mean 6 21 73 6.40 47.50 46.10 6.40 47.50 46.10 11.40 11.50 11.20 34.10 32.10 30.60 54.90 56.30 58.10 11 32 29.70 27.90 52 23 75 31 458.21 510.0 510.0 458.21 785.49 724.08 746.97 785.49 58 70 68 66 75.80 64.80 80.50 66.28 74.06 75.32 535.29 592.26 603.88 12 13 12 56 74 72 577 12 16.20 16.80 54.10 55.30 32.60 40.70 52.50 0.00 0.00 0.00 30.99 17.94 20.74 29 17 55 37 0 24 6.80 5.50 5.20 29.20 29.10 29.80 63.90 65.30 65.10 53.50 55.00 59.20 101.62 75.00 66.84 302.54 281.82 292.21 34 27 23 6 29 65 56 81 292 28 3.30 3.30 3.00 26.20 29.70 28.30 70.50 67.10 68.20 59.40 64.60 79.00 10.00 10.00 10.27 11.37 10.79 12.18 88 93 84 3 28 69 68 10 11 88 1.50 1.30 1.20 40.00 43.70 48.80 58.40 55.00 50.00 81.40 84.90 78.20 33.28 24.61 12.73 219.59 239.52 222.42 15 10 6 1 44 54 82 24 227 10 The energy content of residues that can be used for producing liquid fuels, heat and electricity are summarized in Table 4.0.4. Table 4.0.4: # Energy from Agro-Residues ISLAND STATE Sugarcane Coconuts : bagasse : shells & & trash husk (TJ / yr) (TJ / yr) Antigua & 1 Barbuda - 207 Roots & Cereals: Groundnuts Pulses: Tubers: straws : shells straw straw (TJ / yr) (TJ / yr) (TJ / yr) (TJ / yr) -1 3 - -8 7 - - 2 Bahamas 282 3 Barbados 1,955 24 6 27 0 18 4 Belize 5,704 13 1,237 26 0 115 207 2 Calculations based on data from FAOSTAT. Note: Average production for last 3 years (2003-05) 223 # ISLAND STATE Sugarcane Coconuts : bagasse : shells & & trash husk (TJ / yr) (TJ / yr) 5 Cuba 100,478 6 Dominica 22 Dominican Roots & Cereals: Groundnuts Pulses: Tubers: straws : shells straw straw (TJ / yr) (TJ / yr) (TJ / yr) (TJ / yr) 1,529 24,112 152 4 190 7 Republic 26,275 8 Grenada 37 9 Guyana 15,224 593 12,132 10 Haiti 5,430 323 9,056 11 Jamaica 10,826 Saint Kitts & 12 Nevis 822 13 Saint Lucia 2,370 15,068 86 7 2,242 24 - 59 - 1,845 29 13 - 12,748 2,106 1 17 - 802 10 287 11 21 5,365 126 1,039 1,525 20 81 7 0 3 185 15 80 34 64 98 2 6 - 1 St. Vincent and 14 the Grenadines 68 15 Suriname 609 119 4,671 38 2 3 Trinidad & 16 Tobago 3,583 231 144 63 0 57 22,338 239 4,264 TOTAL 171,312 7,912 66,550 Based on the analysis of fuel imports and use, the Caribbean has potentially viable biofuels industries in a number of countries, although with a different mix of products based on land resource endowment and national policy. Biofuels industries can be classified into two principal categories, liquid and solid biofuels; the classification is based on the form that the biomass is converted into for final use. The conversion of the biomass raw material is necessary to overcome the major disadvantages of biofuels, which is that the raw material for biofuels contains inherent high quantities of water, and therefore low energy density, compared to crude oil. This means that there is relatively high transportation cost in moving the raw material over distances. This is addressed by locating processing and/or conversion facilities within determined distances of raw material production. The biofuels industries would therefore produce liquid biofuels (ethanol and biodiesel) for transportation that is the major use of imported fuels. The solid biofuels would be used primarily for electricity generation, which is the second major user of imported fuels. 4.1 Electricity In 2004, the region consumed in excess of 4,600 million liters of diesel and fuel oil to meet the demand for electricity. As shown below in Table 4.1.1, the demand for electricity represented in the form of installed generating capacity has increased more than five-fold, over the two decades, and in most countries present capacity is considered inadequate and new supply options are being evaluated. 224 Table 4.1.1: Installed Electricity Generation Capacity Island State 1985 1990 Antigua & Barbuda 25.3 48.3 Bahamas 161.0 216.0 Barbados 109.8 152.1 Belize d/na d/na Cuba d/na d/na Dominica 6.6 10.0 Dominican 7 Republic d/na d/na 8 Grenada 13.5 13.5 9 Guyana 147.0 156.0 10 Haiti d/na d/na 11 Jamaica 459.1 508.4 12 Saint Kitts & Nevis 9.0 16.3 13 Saint Lucia 19.0 38.9 St.Vincent and 13.4 14 the Grenadines 18.8 15 Suriname d/na d/na 16 Trinidad & Tobago 1,181.0 1,181.0 TOTAL 2,144.7 2,359.3 1 2 3 4 5 6 208 1995 41.3 267.0 152.5 70.9 3,991.1 14.8 2000 57.4 365.0 185.5 76.3 4,286.5 20.4 2001 57.4 373.0 189.5 77.0 4,410.9 21.7 2002 57.4 373.0 209.5 77.0 3,958.7 20.4 2003 63.5 373.0 209.5 74.3 3,959.1 21.2 2004 84.5 325.0 209.5 75.1 3,957.2 22.0 d/na 25.0 157.0 d/na 624.9 22.9 40.2 d/na 35.8 300.4 d/na 668.7 33.5 66.4 d/na 37.5 300.4 d/na 688.2 33.5 66.4 d/na 38.2 307.5 d/na 743.6 32.0 66.4 5,530.3 32.9 130.6 dna 767.5 34.5 56.5 3,290.3 39.0 129.1 Dna 767.5 34.5 56.8 21.1 444.0 1,253.0 7,125.7 33.9 444.0 1,416.0 7,989.8 33.9 444.0 1,416.0 8,149.4 33.9 37.4 39.9 444.0 444.0 444.0 1,416.0 1,416.7 1,416.7 7,777.6 13,150.9 10,891.1 The five-fold increase in installed generating capacity is driven by economic development and population growth and increased affluence. A significant portion of this increase is as a result of the demand during peak periods for electricity (Table 4.1.2). Driven primarily by cooling services during the day, and lighting, water heating and appliance use during the evening periods, peak electricity is the most expensive power to generate as it uses very expensive fuel and requires that a significant amount of redundant generating capacity be kept. Table 4.1.2: Island State Antigua & 1 Barbuda 2 Bahamas 3 Barbados 4 Belize 5 Cuba 6 Dominica Dominican 7 Republic 8 Grenada 9 Guyana 10 Haiti 208 209 Peak Electricity Demand (MW) 209 1985 1990 1995 2000 2001 2002 2003 2004 13.4 121.5 64.2 d/na d/na 4.3 19.5 150.5 87.2 d/na d/na 7.4 24.8 137.0 104.2 31.2 d/na 9.6 35.4 183.0 124.9 44.5 d/na 13.0 35.9 194.0 130.5 49.3 d/na 13.9 37.3 204.0 134.7 54.0 d/na 13.0 39.0 214.6 141.6 57.0 dna 12.9 43.0 214.6 143.0 61.0 dna 13.2 d/na 5.4 48.7 d/na d/na 9.1 41.6 d/na d/na 14.5 61.4 d/na d/na 20.4 85.0 d/na d/na 22.7 93.5 d/na d/na 23.8 96.9 d/na dna 22.4 86.6 dna dna 25.8 85.0 dna CARILEC 2005 CARILEC 2005 225 11 Jamaica 12 Saint Kitts & Nevis 13 Saint Lucia St. Vincent and 14 the Grenadines 15 Suriname 16 Trinidad & Tobago TOTAL 241.2 5.3 12.3 327.8 8.0 20.8 6.5 9.5 d/na d/na 470.0 557.0 992.8 1,238.3 424.2 11.9 31.9 546.7 17.3 43.3 554.8 18.1 43.3 579.2 18.9 46.5 12.6 17.2 18.8 19.1 71.4 82.8 83.1 83.1 665.0 834.0 876.0 925.0 1,599.7 2,047.4 2,133.8 2,235.5 589.0 19.0 44.9 604.8 19.4 46.6 19.0 20.7 83.1 83.1 970.0 1,034.0 2,299.1 2,394.2 Projections are that demand for power will continue to increase if the regional economy is to grow, and the population behaves more like developed countries, with the acquisition of more appliances and increased demand for energy services. At a five per cent annual increase in power demand and continuing on the same path, the region’s demand for fuels to meet power generation needs will be in excess of 80 million barrels (12,800 million liters) in 2025, as shown in the Table 4.1.3. Table 4.1.3: Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth 210 (000’s liters) Island State 2004 2010 2015 2020 2025 M liters /yr M liters /yr M liters /yr M liters /yr M liters /yr Antigua & Barbuda 89 119 152 194 248 Bahamas 755 1,012 1,292 1,649 2,104 Barbados 197 265 338 431 550 Belize 23 30 39 50 63 Cuba 2,177 2,918 3,724 4,753 6,066 Dominica 12 16 20 26 33 Dominican Republic d/na d/na d/na d/na d/na Grenada 32 43 55 70 90 Guyana 118 159 202 258 330 Haiti d/na d/na d/na d/na d/na Jamaica 990 1,327 1,693 2,161 2,758 Saint Kitts & Nevis 30 40 51 65 83 Saint Lucia 73 97 124 158 202 St.Vincent and the Grenadines Suriname Trinidad & Tobago TOTAL 210 25 78 3 4,603 33 105 4 6,168 42 134 5 7,872 54 171 6 10,047 69 218 8 12,822 Author’s own calculations based on data from SRC PETSTATS. Note: d/na – data not available 226 Table 4.1.4: Fuel Consumption by Electric Utilities up to 2025 @ 5% per annum growth 211 (million barrels) Island State Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia St. Vincent and the Grenadines Suriname Trinidad & Tobago TOTAL 2004 2010 2015 2020 2025 Million Barrels 0.56 4.75 1.24 0.14 13.69 0.07 0.20 0.74 6.23 0.19 0.46 Million Barrels 0.75 6.37 1.66 0.19 18.35 0.10 0.27 1.00 8.34 0.25 0.61 Million Barrels 0.96 8.12 2.12 0.24 23.42 0.13 0.35 1.27 10.65 0.32 0.78 Million Barrels 1.22 10.37 2.71 0.31 29.89 0.16 0.44 1.62 13.59 0.41 1.00 Million Barrels 1.56 13.23 3.46 0.40 38.15 0.21 0.56 2.07 17.35 0.52 1.27 0.16 0.49 0.02 28.95 0.21 0.66 0.03 38.79 0.27 0.84 0.03 49.51 0.34 1.08 0.04 63.19 0.43 1.37 0.05 80.64 The production of biofuels for electricity generation, whether for grid connection or for decentralized use, is one of the longest proven applications of solid biofuels. Solid biofuels for electricity generation can be viable, provided by a much wider range of crops than is the case for liquid biofuels. Table 4.1.5: Potential biofuels raw material substitutes for the petroleum fuel(s) Description of the possible range of biofuels Crop/Plant Petroleum Substitute Seed bearing shrubs -Jatropha C Castor Cassava Coconut Oil Palm 211 Primary BiomassSecondary Yield Biomass Yield Diesel for Transport or Seeds or None of power generation consequence Experience with Crop Gasoline Starch tubers None of Consequence Diesel for transport Diesel of power Generation Diesel for transport Oil Shells Grown traditionally for food Grown widely Oil Shells No experience Author’s own calculations based on data from SRC PETSTATS 227 Very limited Diesel of power Generation Diesel or Fuel Oil Power generation Fast Growing Trees Fast Growing Diesel or Fuel Oil Legumes trees Power generation Liquid Petroleum Gas Sugarcane Gasoline Diesel for transport Diesel or fuel oil for power generation Energycane Gasoline Diesel for transport Diesel or fuel oil for Power generation 4.2 Wood None Very limited Leaves Wood Very limited Sucrose Fibers and Trash Fibers and Trash Sugars Long Very limited Bagasse, forestry, woody biomass (solid fuel) for electricity generation There are three main techniques to generate electricity from solid biofuels: a) Burning the biomass in boilers to generate steam that is used in steam turbines to generate electricity. Cogeneration, for example, in the sugar industry, uses this method to produce process steam and electricity up to several tens of Megawatts capacity. Boilers in the sugar industry that are designed to burn bagasse can easily handle woody biomass cut into suitable sizes, but sugarcane trash (leaves and tops) and straw need to be baled and fed into the boiler properly. b) Producer gas generated by gasification of biomass in gasifiers is fed to engine-gensets for producing electrical energy. This generally substitutes diesel, in diesel gensets and is used for small- and medium-scale applications of kilowatts up to around 1 Megawatt. Two modes of operation are possible: 1) Dual fuel mode in which up to 70 per cent diesel replacement is possible, and; 2) 100 per cent Producer Gas mode where no diesel is used. c) The third technique is under development but has a huge potential in the future due to its higher efficiency. In the BIG-GT CC (Biomass Integrated Gasifier – Gas Turbine Combined Cycle) the biomass is gasified and the producer gas is fed into a gas turbine. The exhaust gases of the gas turbine are used to generate steam for the steam turbine, resulting in a combined cycle operation. BIG-GTCC sizes range up to several tens of Megawatts and are also used to cogenerate process heat and electricity. Table 4.2.1: # 1 2 3 4 5 6 7 212 Potential for electricity exports from bagasse-based cogeneration Island State Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Electricity @ 100 kWh/tc (GWh / yr) 6 39 112 1,980 0 518 Electricity @ 200 kWh/tc (GWh / yr) 11 77 225 3,960 1 1,036 Note: Based on sugarcane and electricity production data for 2004 228 Total Electricity Production GWh 25.4 149.2 831 323 15,909 67 13,489 212 8 9 10 11 12 13 Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia St. Vincent and 14 the Grenadines 15 Suriname 16 Trinidad & Tobago TOTAL 4.3 1 300 107 213 16 - 1 600 214 427 32 126 52.224 512 2,974 13.8 266 3 24 141 6,752 107 177.6 6,321 41,343 1 12 71 3,376 Transportation Fuel The two primary sources of transportation fuel is gasoline and diesel. Gasoline is used in Spark ignition small vehicles and in small buses and pick up trucks and small boats. Diesel fuel is used by heavy vehicles and larger boats with compression ignition engines. 4.4 Gasoline There are various grade of gasoline used across the region, the grade varies from 87 to 93 octane. As shown in Table 3.4.6 below regional gasoline consumption has increased significantly between the 2000 and 2004 as a result of the more private cars, pickup trucks, and taxis. At a five per cent annual rate of increase as shown in Table 4.4.1 the demand for gasoline would almost double 2015. Table 4.4.1: Island State 1 2 3 4 5 6 7 8 9 10 11 12 13 Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia St.Vincent and 14 the Grenadines 15 Suriname 16 Trinidad & Tobago TOTAL 213 213 Gasoline consumption till 2025 @ 5% per annum growth 2004 2010 2015 2020 2025 M liters /yr M liters /yr M liters /yr M liters /yr M liters /yr 48 65 83 106 135 269 361 460 587 750 129 173 221 282 360 56 76 96 123 157 707 948 1,209 1,544 1,970 17 23 29 37 47 1,343 1,800 2,297 2,932 3,741 26 35 44 57 72 119 159 203 259 331 699 21 56 937 28 75 1,196 36 96 1,526 46 122 1,948 59 156 27 101 493 4,112 36 135 661 5,510 46 173 843 7,032 58 220 1,076 8,975 74 281 1,374 11,455 Author’s own calculations based on data from SRC PETSTATS 229 Based on a five per cent increase, the region is expected to double consumption before 2020. This will require the region to import an estimated 7,000 million liters of gasoline. This represents a significant potential market for regional ethanol producers. As shown in Table 4.4.2, the maximum ethanol production from the average cane production for the period 2003-2005 is slightly more than 2,700 million liters, which would be only significantly less than the 5,500 million liters estimated need in 2010. Table 4.4.2: Ethanol production potential from sugarcane for gasoline substitution 50% sugars converted to ethanol Island State 100% sugars converted to ethanol Average Cane Ethanol Gasoline Prod. 2003-05 produced (a) substituted (b) Ethanol produced (a) Gasoline (b) substituted M liters /yr M liters /yr - M liters /yr - # 1 Antigua & Barbuda 2 Bahamas 56 2 2 4 3 3 Barbados 385 15 12 31 23 4 Belize 1,124 45 34 90 67 5 Cuba 19,801 792 6 Dominica 4 0 7 Dominican Republic 5,178 207 8 Grenada 7 0 9 Guyana 3,000 120 90 240 180 10 Haiti 1,070 43 32 86 64 11 Jamaica 2,133 85 64 171 128 162 - 6 - 5 13 - 10 - 13 1 0 1 1 120 5 4 10 7 706 33,759 28 1,350 21 56 1,013 42 2,026 12 Saint Kitts & Nevis 13 Saint Lucia St. Vincent and 14 the Grenadines 15 Suriname 16 Trinidad & Tobago TOTAL (1000 t / yr) M liters /yr - 214 214 Calculations based on data from FAOSTAT. Note: (a) Ethanol production @ 80 liters per ton cane; (b) Substitution @ 0.75 liters gasoline / liter ethanol; 214 Author’s own calculations based on data from SRC PETSTATS 230 594 1,584 1,188 0 0 0 155 414 311 0 1 0 - 2,701 4.5 Diesel Fuel Diesel fuel is used both for transportation, electricity generation, and for industrial applications such as for the production of steam and for drying. The increasing use of diesel fuel is projected to almost double by 2015. There is a projected demand of more than 9,000 million liters, the majority of which would be used for transportation - the potential biofuels to substitute for diesel in transportation are ethanol and biodiesel. Table 4.5.1: Diesel consumption till 2025 @ 5% per annum growth Island State Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia St. Vincent and the Grenadines Suriname Trinidad & Tobago TOTAL 4.6 215 2004 2010 2015 2020 2025 M liters /yr M liters /yr M liters /yr M liters /yr M liters /yr 61 82 105 134 171 472 632 807 1,029 1,314 107 143 183 234 298 104 139 177 226 289 1,836 2,461 3,140 4,008 5,115 23 31 40 51 65 1,199 1,607 2,051 2,618 3,341 45 60 77 98 125 304 407 520 663 847 633 36 93 848 49 124 1,082 62 158 1,381 80 202 1,763 102 258 55 150 308 5,426 73 202 413 7,271 93 257 527 9,280 119 328 672 11,844 152 419 858 15,117 Domestic Fuel Domestic fuel will primarily be in the form of liquefied petroleum gas (LPG) for cooking and kerosene for lighting and refrigeration. Biofuels substitute is primarily in the form of biogas and producer gas from gasifiers. Biogas is very sensitive to scale, both for cost as well as viability. Biofuel for cooking is generated much easier on rural and agro-industrial environments than in urban environments. Advancements such as the development of small-scale “compact” plastic anaerobic digesters for households that use starch and other biodegradable fruit and vegetable wastes as feedstock may help make biogas appropriate to urban households and institutions. Two biofuels substitutes for domestic fuel are analysed below: a) Producer gas from gasifiers, and; b) Biogas gas from anaerobic digesters. 215 Calculations based on data from FAOSTAT. Note: (a) Ethanol production @ 80 liters per ton cane; (b) Substitution @ 0.75 liters gasoline / liter ethanol; 231 4.6.1 Producer gas from gasifiers Presently, cooking in SIDS is done primarily by burning fuel wood, coconut residues or agricultural residues that is quite inefficient and causes indoor air pollution in the kitchens. A cleaner, more efficient and sustainable alternative fuel is producer gas from gasification of the biomass. This will allow the same quantity of biomass to be sufficient for nearly double the number of households with less detrimental health effects. In the urban centers, imported LPG is increasingly being used, and this can be substituted by producer gas. Community-sized gasifiers for cooking gas have been used successfully in China and India. Since there are other uses for some of these residues such as recycling to the land, fodder, construction materials, etc., it has been assumed that 50 per cent of the total residues are available for gasification to produce cooking gas. A household (6 persons) needs 3kg/day of biomass, having an energy content of 17.5MJ/kg, giving an annual requirement of 19GJ/yr/household. The number of households and the percentage of the population that can get all their cooking energy needs from agro residues are given in Table 4.6.1. Table 4.6.1: Investments required for installing Gasifiers for cooking gas from Agro residues ISLAND STATE Residues available for cooking @ 50% of total Number of Households (HH) who can get cooking gas @ 19 GJ /yr /HH Number of Gasifiers required @100 HH /gasifier (GJ/yr) Total Capital Investment Population @$51,000 July 2004 /gasifier estimated Per centage of Population who will get cooking gas from agro residues (million $) % 1 Antigua and Barbuda 2 Bahamas 4,326 3 Barbados 22,461 4 Belize 273,324 5 Cuba 6 Dominica 7 Dominican Republic 8 Grenada 20,652 1,087 11 0.56 89,357 7.4% 9 Guyana 6,996,519 368,238 1,177 60.03 705,803 100% 10 Haiti 4,978,392 262,021 2,621 133.67 7,656,166 20.5% 11 Jamaica 825,857 43,466 435 22.19 2,713,130 9.6% 12 Saint Kitts and Nevis 5,886 310 4 0.20 38,836 6.2% 13 Saint Lucia 40,402 2,126 22 1.12 164,213 8.0% 14 St Vincent/Grenadines 15 Suriname 16 Trinidad and Tobago TOTAL 1,095 58 1 0.05 68,320 0.9% 228 3 0.15 299,697 0.6% 1,182 12 0.61 278,289 2.6% 14,385 144 7.34 272,945 31.7% 16,152,538 850,134 8,502 433.60 11,308,764 45.1% 95,164 5,009 51 2.60 69,278 44.2% 11,346,632 597,191 5,972 304.57 8,833,634 40.6% 50,477 2,657 27 1.38 117,193 13.8% 2,629,682 138,404 729 37.18 436,935 100% 108,900 5,732 58 2.96 1,096,585 3.2% 19,769 1008.21 34,149,145 43,552,307 2,292,228 By using only 50 per cent of the total agro residues and installing around 20,000 gasifiers, serving 100 households each, nearly 12 million people living in 2.0 million households, on 16 Caribbean SIDS can get piped cooking gas. The total investment required to achieve this is over a billion dollars ($1,008 millions) that works out to US$85 per person. By using only one-sixth of the total agro residues in Guyana, and one quarter in Suriname, 100 per cent of the population of these two countries can get piped cooking gas. 4.6.2 Biogas gas from anaerobic digesters 232 One model of the compact biogas plant currently being propagated by ARTI, in western India, has a gas holder tank of 550 liters capacity, having about 500 liters of usable gas holding space. The housewife is advised to introduce a kilogram of feedstock mixed with five liters of water, once in the morning and again in the evening. Twice a day, she gets about 500 liters of gas, which is enough to cook one meal for a family of five. ARTI has installed more than 100 compact biogas digesters operating on starch, and all are working without any hitch. However, feedback from the users indicates that they would like to have more gas than the present model delivers - about 1000 liters instead of the 500 liters they get at present. Therefore, for the Caribbean, we consider the 1000-liter compact biogas plant as the best size to demonstrate and disseminate. If mass-produced, the 1000-liter plant would cost about US$100 in India. The gas stove with two burners cost US$20. Adding another US$30 for transportation, it is estimated that the total cost of a 1000-liter biogas plant with stove would be approximately US$150. To provide 20 per cent of the population of the 16 countries with compact biogas plants, around 1.4 million biogas plants are required. Nearly seven million persons would be able to cook on biogas at a total investment of US$210 million. The total quantity of feedstocks required will be around one millions tons per year (see Table 4.6.2). Table 4.6.2: Investments required for installing Compact Biogas Plants for cooking persons No. of persons getting Biogas @ 20% of pop. persons Population in 2002 # 1 Antigua & Barbuda No. of households Feedstocks getting Biogas required @ 5 persons/HH Cost of Biogas Plants households tons/yr million US$ 65,000 13,000 2,600 1,898 0.39 312,000 269,000 62,400 53,800 12,480 10,760 9,110 7,855 1.87 1.61 236,000 11,273,000 47,200 2,254,600 9,440 450,920 6,891 329,172 1.42 67.64 70,000 8,639,000 14,000 1,727,800 2,800 345,560 2,044 252,259 0.42 51.83 8 Grenada 9 Guyana 94,000 765,000 18,800 153,000 3,760 30,600 2,745 22,338 0.56 4.59 10 Haiti 11 Jamaica 8,400,000 2,621,000 1,680,000 524,200 336,000 104,840 245,280 76,533 50.40 15.73 12 Saint Kitts & Nevis 13 Saint Lucia 38000 151000 7,600 30,200 1,520 6,040 1,110 4,409 0.23 0.91 St. Vincent and 14 the Grenadines 115,000 23,000 4,600 3,358 0.69 441,000 1,306,000 34,795,000 88,200 261,200 6,959,000 17,640 12,877 52,240 38,135 1,391,800 1,016,014 2.65 7.84 208.77 2 Bahamas 3 Barbados 4 Belize 5 Cuba 6 Dominica 7 Dominican Republic 15 Suriname 16 Trinidad & Tobago TOTAL 233 CHAPTER 5 RECOMMENDED AGRO-ENERGY INDUSTRIES FOR THE CARIBBEAN 234 5.0 RECOMMENDED AGRO-ENERGY INDUSTRIES FOR THE CARIBBEAN The principal physical determinant of the potential of biofuels in any country is availably of land resources, labor force, and climatic conditions. The principal economic determinant of feasibility is the technological package (from production to processing), and the principal determinant of economic viability is government’s policy. Identifying the potential agro-industry begins with an assessment of the land resources, as shown in Table 5.0.1. Table 5.0.1: Country Land Resources (000’s hectares) and Agricultural Employment Total Landmass and population density Arable Land + Permanent 216 Crops (2002) (000’ ha) Total in Area in Sugarcane Antigua and Barbuda Barbados 430 17 7 Belize 22,800 102 24 n/a Dominican Republic Dominica (2002) Grenada 750 102 0.2 340 12 0.2 Guyana 196,850 510 49 Haiti Jamaica 10,830 284 18 48 620 18 - 360 8 3.5 0.7 5,130 122 St. Lucia (2002) St. Kitts St. Vincent and the Grenadines Suriname Trinidad and Tobago Total Agriculture Labor Force 217 (2003) (000’) % of national labor 6 4 27 30 136 3 12 216 Compendium of food and agriculture indicators – 2005 Compendium of food and agriculture indicators – 2005 The World Factbook 219 The World Factbook 220 The World Factbook 217 218 235 218 10 40 219 10 24 55 17 262 20 220 9 21.7 No data 49 8 Employme nt per hectare of Arable Land and Permanent Crops As can be seen from the tables above and below, there are large differences between and among countries as to available land and labour force, but when viewed from population density, the differences are not as great although there is significant difference between Barbados, the most densely populated, and Guyana and Belize, the least populated. Despite its high population density and small land area, the Government of Barbados, in 2005, approved the development of a national biofuels program. This decision was taken after a careful assessment of the country’s future energy for sustainable development needs, which took into consideration the environmental challenges, domestic energy resources and energy security, employment, and land resources endowment. The assessment shows that countries with small land areas and relatively sound economies can find biofuels production to be a viable national activity. This action by Barbados shows that biofuels production is not just for countries with relatively large land areas. Table 5.0.2: Country Antigua and Barbuda Barbados Belize Cuba Dominican Republic Dominica Grenada Guyana Jamaica Haiti St. Lucia Land Area, Arable Land, GDP, Degree of Openness and Arable Land per 221 Capita (Average 1999/2002) Land Arable Land GDP per Arable Land as Arable Agri Exports Area ('000 ha) Capita US$ % of Total Land Land per as % of GDP ('000 Area Capita ha) 43 16 9,769 37.2 0.1 2.6 10,982 3,630 2,863 33.1 0.3 4,838 1,088 2,278 22.5 0.1 2.7 1,083 2,756 174 780 2,961 486 16.1 28.3 0.1 0.1 3.3 0.7 36 7 7,198 19.4 0.2 2.6 513 75 6,115 14.6 0.1 2.7 St. Vincnet and The grenadines Saint Kitts/Nevis Suriname Trinidad & Tobago In the late-1980s, Mauritius implemented a biofuels program based on the use of bagasse to provide base load electricity, which provides some 30 to 40 per cent of the island’s needs, and plans are ongoing to increase the amount of electricity generated from biofuels to reduce 221 FAO (2004) 236 dependence on imported fuels. Minimum land requirement is determined by a number of factors, but primarily by the following: lowest level of feasible production throughput – influenced primarily by processing technology; the production price – very dependent on the price of raw material, the current and projected price of the products it is to substitute for, and the policies to promote sustainable development – particularly in the rural areas. As shown above in Table 4.1.5, there are a number of potential crops that could be used for biofuels production, depending on which product(s) has the market potential. In the case of Barbados, the decision was to use sugarcane as the crop based on the existence of more than 9,000 hectares of high sucrose cane. The products for the domestic energy market are ethanol, to reduce demand for imported gasoline, and power, to reduce the demand of imported diesel. The raw material for the proposed Barbados Biofuels Industry will be a mix of varieties of high sucrose and high fibre cane. 5.1 Potential Industries The potential industries for the Caribbean are in two areas: liquid fuels for transportation and, solid fuels for electricity generation. The potential industries identified for the Caribbean draws heavily on the success and lessons from the: • Brazilian ethanol/sugar program started in the early 1980s, and which is the largest in the world; however, the US program is increasing rapidly and could equal or surpass Brazil in the next couple of years. • Mauritius sugar industry co-production of electricity for export to the national grid. • Substitution of plant oils in compression ignition vehicles in a number of the Pacific Islands, including Vanuatu, Somoa, Cook Islands, and the Marshall Islands. • Production of solid biofuels from fast growing tree plantations in the Philippines and India. • Swedish experience with public transportation using ethanol in compression ignition engines. The identification also includes the assessment of a series of technologies that convert the raw material into intermediate form or final use form, and how these technologies impact the viability of biofuels production and use. Biofuels, as discussed earlier, can be in liquid, solid or gaseous form depending on the raw material and the conversions technology used. Consequently, biofuels industries can be classified into two groups – liquid and solid fuels. The technologies used will depend on the raw material, which depends on the type of crop cultivated, and the energy service required by the market. Identification of the potential biofuels industries that can be developed within the region was based on the existing markets for petroleum products, which can be effectively and viably substituted with biofuels. Based on these criteria and the potential for viable production of the raw material, and subsequent conversion and efficient distribution, biofuels for use in national scale transportation and electricity generation represents the best options. The production of both transportation fuel and electricity will likely be a mixture of large-scale and small- and medium-scale enterprises. The large-scale biofuels operations will be for the production of anhydrous ethanol to substitute for gasoline, diesel fuel, and electricity. The raw material for ethanol will be sugarcane or in combination with energy cane. There is potential to supplement ethanol production with other crops such as fruits (mangoes, pineapple, oranges) during periods of over-production The small/medium-scale liquid biofuels industries will likely be producing biodiesel to substitute for diesel, however, under some circumstances, hydrous ethanol production may be viable. The sources of solid biofuels raw material for electricity generation can range from sugarcane bagasse to wood/wood chips, or briquette waste from crops such as rice and corn. The majority of the small to medium enterprises that are not producing biodiesel would likely be producing fuels for institutions and individual business users. As shown in Table 5.1.1 below, the region has 237 the potential to generate electricity from the bagasse available from the regions raw sugar factories. Table 5.1.1: Potential for Electricity Exports From Bagasse Based Cogeneration Island State # Sugarcane Prod. 2004 Electricity exports with CEST @ 100 kWh/tc Electricity exports with BIG-GTCC @ 200 kWh/tc National Electricity Demand Investment required for CEST (100 kWh/tc) Investment required for BIG-GTCC (200 kWh/tc) (1000 Mt / yr) (GWh / yr) (GWh / yr) (GWh / yr) million US$ million US$ 25.4 149.2 831 323 15,909 67 13,489 126 52.224 512 2,974 13.8 266 0 0 1 Antigua & Barbuda - 2 Bahamas 56 6 11 3 Barbados 361 36 72 4 Belize 1,149 115 230 5 Cuba 24,000 2,400 4,800 6 Dominica 4 0 1 7 Dominican Republic 5,547 555 1,109 8 Grenada 7 1 1 9 Guyana 3,000 300 600 10 Haiti 1,080 108 216 11 Jamaica 2,100 210 420 12 Saint Kitts & Nevis 13 Saint Lucia - 193 - 19 - St.Vincent and 14 the Grenadines 39 - - 18 2 4 15 Suriname 120 12 24 16 Trinidad & Tobago 580 58 116 38,216 3,822 7,643 TOTAL Table 5.1.2: Year 1946 1947 1948 1949 1950 1951 1952 1953 1954 1955 1956 222 107 177.6 6,321 41,343 2 3 12 22 40 69 828 1440 0 0 191 333 0 0 104 180 37 65 72 126 7 12 0 0 1 1 4 7 20 35 1,318 2,293 Annual Average Crude Oil Prices: 1946-2005 – U.S. Average (in $/bbl.) Ave Nominal Price $1.63 $2.16 $2.77 $2.77 $2.77 $2.77 $2.77 $2.92 $2.99 $2.93 $2.94 Ave Annual Inflation Adj. Price $16.18 $19.01 $22.68 $22.90 $22.66 $21.00 $20.53 $21.43 $21.91 $21.50 $21.30 Year 1966 1967 1968 1969 1970 1971 1972 1973 1974 1975 1976 Ave Nominal Price $3.10 $3.12 $3.18 $3.32 $3.39 $3.60 $2.85 $4.75 $9.35 $12.21 $13.10 222 Ave Annual Inflation Adj. Price $18.80 $18.41 $17.97 $17.82 $17.19 $17.50 $18.76 $20.88 $37.26 $44.63 $45.31 Year 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Ave Nominal Price $14.44 $17.75 $14.87 $18.33 $23.19 $20.20 $19.25 $16.75 $15.66 $16.75 $20.46 223 Ave Annual Inflation Adj. Price $25.92 $30.74 $24.78 $29.09 $34.83 $29.19 $27.00 $22.83 $20.79 $21.64 $25.66 Calculations based on data from FAOSTAT This table shows the Annual Average Crude Oil Price from 1946 to 2003. Prices are adjusted for Inflation to December 2005 prices using the CPI-U. Note: Since they are ANNUAL Averages they will not show the absolute peak price and will differ slightly from the Monthly Averages. Data sourced from the US Department of Energy (DOE); Historical Crude Oil Prices Average Annual Crude Oil Prices 1946-2003 http://inflationdata.com/inflation/Inflation_Rate/Historical_Oil_Prices_Table.asp. 223 238 1957 1958 1959 1960 1961 1962 1963 1964 1965 $3.14 $3.00 $3.00 $2.91 $2.85 $2.85 $2.91 $3.00 $3.01 $21.98 $20.46 $20.25 $19.38 $18.76 $18.54 $18.71 $19.04 $18.79 1977 1978 1979 1980 1981 1982 1983 1984 1985 $14.40 $14.95 $25.10 $37.42 $35.75 $31.83 $29.08 $28.75 $26.92 $46.74 $45.13 $67.42 $89.48 $77.49 $64.96 $57.48 $54.48 $49.25 1997 1998 1999 2000 2001 2002 2003 2004 2005 $18.64 $11.91 $16.56 $27.39 $23.00 $22.81 $27.69 $37.66 $50.04 $22.86 $14.38 $19.52 $31.29 $25.57 $24.94 $29.63 $39.21 $50.38 The economic context in which the potential industries were identified is reflected in Table 3.4.4 above, and Table 5.1.3 below, which shows that the increasing cost of petroleum, as well as the differential cost between the price of crude and that of a barrel of fuel either as gasoline of diesel, when it comes ashore in the region. While the barrel cost of transportation fuel on average is higher, the price differential is higher in countries where there is no oil refinery and where the quantities imported are on the smaller side. In the majority of countries, government generates significant revenue from taxes collected on petroleum fuels. Table 5.1.3: Total Regional Imports (Gasoline, Diesel and Utility Fuels) 224 2000 15.8 2001 15.8 2002 17.5 2003 24.9 2004 26.3 466 420 488 817 1,046 Diesel Million barrels) Cost (US$ Millions) 24.9 25.2 28.1 33.8 34.5 735 673 783 1,100 1,374 Total Gasoline & Diesel (Million barrels) Total Cost Gasoline & Diesel (US$ Millions) 40.7 41.0 45.6 58.5 60.7 1,201 1,093 1,271 1,922 2,417 Average Cost/Barrel of Transport Fuel (US$/bbl) 29.6 26.7 27.9 32.9 39.8 Total Imports (US$ Million) Total Cost of Imports (US$ Million) 126 122 138 165 163 3,731 3,258 3,852 5,432 6,501 Gasoline (Million barrels) Cost (US$ Million) Of the total petroleum fuel imports, from 2000 to 2004 the share of: a) Gasoline rises from 12% to 16% b) Diesel almost constant 20-21% 224 Total Imports includes the Fuel Oil (Industrial, Residual), Aviation gas, Aviation turbine fuel (Jet fuel)and Kerosene. Out of Total Imports in 2004, of 163,000 bbl, only 62,000 bbls are for gasoline and diesel. Another 29 Mbbl used by Utilities. 239 c) Utilities falls from 29% to 18%. This means that in examining the proposed industries at the local level, the economic context needs to consider the cost/benefits of the foreign exchange savings. Thus, when the feasibility of individual projects is being assessed there is need to do effective shadow pricing to capture real value of the particular biofuel to the economy, paying particular attention of the global energy situation characterized by growing consumption, limited supply and increasing price for oil and gas. Table 5.1.4: Regional Fuel Energy Use and Changes Gasoline (million Barrels) Gasoline % of Total Diesel (million Barrels) Diesel (% of Total) Gasoline and Diesel (million Barrels) Gasoline and Diesel (% of Total) Utilities (million Barrels) Utilties (% of Total) TOTAL IMPORTS (million Barrels) Cost of Imports (million $) Average Price Calculated ($/bbl) 5.1.2 225 2000 2001 2002 2003 2004 16 16 18 25 26 12% 13% 13% 15% 16% 25 25 28 34 35 20% 41 21% 41 20% 46 20% 59 21% 61 32% 34% 33% 35% 37% 36 34 39 36 29 29% 28% 28% 22% 18% 126 122 3,258 138 3,852 165 5,432 163 6,501 27 28 33 40 3,731 30 Liquid Biofuels Industry The recommendation for ethanol for use in spark ignition vehicles draws heavily on the experience of Brazil, where during 2003, half the spark ignition vehicles sold were fuelled by ethanol only. In the case of fuels for compression combustion engines, the Swedish experience with the use of ethanol in diesel engines used for public transportation, and discussed earlier in 225 SRC PETSTATS 240 the technical aspects of biofuels is also recommended. Public transportation applications using ethanol in buses, for over a decade in some locations, have proven the technical viability of this biofuel as a substitute for diesel. Public transportation policies would have to be implemented to ensure that in the future all vehicles intended for public transportation are powered by engines that use ethanol. 5.1.2.1 Ethanol As pointed out earlier, the economic context in which the potential industries were identified shows that for a range of reasons, the cost of a barrel of fuel (either as gasoline or diesel), when it comes ashore in the region, is significantly above the international prices of crude. The reason for the higher price includes the added cost of transportation, refining, blending and distribution. The projected demand for transportation fuel in 2010 based on the table above is estimated at 81.3 million barrels at a 5 per cent per annum growth. Production capacity is estimated at some 19.2 million barrels of ethanol, if all the sugarcane grown were used for ethanol, from an estimated 894,500 hectares of land. If the varieties of sugarcane were changed from high sucrose to high fiber, high yielding cane then ethanol production potential would be increased to 38.4 million barrels. Table 5.1.5: Ethanol production potential from sugarcane for gasoline substitution 226 50% sugars converted 100% sugars converted to ethanol to ethanol Island State Sugarcane Area Ethanol Gasoline Ethanol Prod. 2004 cultivated produced substituted produced Gasoline substituted (1000 t / yr) (hectares)M liters /yr M liters /yrM liters /yr 0 - M liters /yr - # 1 Antigua & Barbuda 2 Bahamas 55.5 2,250 2 2 4 3 3 Barbados 361.237 6,993 14 11 29 22 4 Belize 1149.475 23,887 46 34 92 69 5 Cuba 24000 700,000 960 720 1,920 1,440 6 Dominica 4.4 220 0 0 0 0 7 Dominican Republic 5547.15 136,000 222 166 444 333 8 Grenada 7.2 160 0 0 1 0 9 Guyana 3000 49,000 120 90 240 180 10 Haiti 1080 18,000 43 32 86 65 11 Jamaica 2100 48,000 84 63 168 126 193 0 3,500 12 Saint Kitts & Nevis 13 Saint Lucia 8 - 6 - 15 - 12 - 226 Calculations based on data from FAOSTAT. Note: (a) Ethanol production @ 80 liters per ton cane (b) Substitution @ 0.75 liters gasoline / litre ethanol 241 St. Vincent and 14 the Grenadines 18 715 1 1 1 1 15 Suriname 120 3,000 5 4 10 7 16 Trinidad & Tobago 580 12,000 23 17 46 35 38,216 894,473 1,529 1,146 3,057 2,293 TOTAL If the variety of sugarcane was changed from high sucrose, low fiber varieties to high fiber, high fermentable “energy cane” varieties then the ethanol production based on the results of the Cuban agronomic trials, where the yields are in the region of 200 tons per hectare, ethanol production would be expected to doubled. If all the juice were converted to ethanol using the higher yielding energy cane varieties, the ethanol produced substitute less than half of the transportation fuel demand (Table 5.1.5). 5.1.2.2 Biodiesel/Plant Oils Despite the proven ability of ethanol to substitute for diesel oil in compression ignition engines, some countries’ land resources may not allow for viable production of ethanol from either sugarcane or energy cane as raw material. The growing use of plants oil in diesel engines in the small islands of the Pacific provides options for these countries to develop liquid biofuels industries. The crops most used in the Pacific for plant oil is coconut, and much in the same way as the sugar industry gave birth to Brazil’s ethanol industry, the copra industry in the Pacific is responsible for the biodiesel fuel industry in that region. Coconut is, however, one of a number of crops that could be grown for the production of biodiesel. Unlike sugarcane that has very specific land characteristics for growth, crops that produce seeds grow under a wide range of soil conditions and climate. In countries where hilly and steep slopes dominate the landscape, and where there is ongoing environmental degradation due to soil erosion, the production of oil seeds using hardy crops such as Jatropha and Castor would make significant contribution to sustainable development in a number of ways. The development of biodiesel production would be best in countries like Haiti, Jamaica, Dominica, St. Lucia, and Grenada, where protection of upland watershed is critical to long-term water resources, quality of the coastal environment, and adaptation to climate change. Unlike ethanol, where economy of scale is very critical, the technology for the production of plant oil or biodiesel is relatively simple as it can be done viably at a small scale. Gasifiers for converting coconut residues (shells and husk) to producer gas that can substitute diesel used for electricity generation are also viable on a small scale. This provides opportunities, especially for companies/individuals who operate fleet vehicles and diesel generating sets using diesel oil. The value of the coconut oil and residues as a diesel substitute, from current coconut production, at crude oil prices of US$70 and $100 per barrel, are given in Table 5.1.6. The average production during 2003-05 from 14 Caribbean states of 600,000 tons per annum can produce enough coconut oil to substitute 109 million liters of diesel, and enough residues (shells & husk) to substitute 132 million liters of diesel. The foreign exchange savings from the diesel substituted by the coconut oil and residues is US$160 million at a crude oil price of US$70 per barrel and US$229 million at US$100 per barrel. 242 227 Table 5.1.6: Value of Coconut Oil and Residues (shells & husk) as diesel substitute Coconuts productio n 2003-05 Antigua & Barbuda Diesel Total Energy Diesel Coconut Diesel substituted Value as Value as of Residues substituted Oil substituted by both Diesel Diesel (Shells & by Copra by Coconut Coconut Oil & substitute substitute Husk) Residues produced produced Oil Residues @ 70 US$/bbl @ 100 $/bbl (tons/ yr) (TJ / yr) (M liters/yr) (tons/ yr) (tons/ yr) (M liters/yr) (M liters/yr) (M US$ /yr) (M US$ /yr) - - 0.0 - - - - - Bahamas - - 0.0 - - - - - Barbados 1,800 Belize Cuba Dominica Dominican Republic 24 0.4 594 356 0.3 0.7 0.5 0.7 989 13 0.2 326 196 0.2 0.4 0.3 0.4 115,955 1,529 25.5 38,265 22,959 21.1 46.6 31.0 44.3 11,500 152 2.5 3,795 2,277 2.1 4.6 3.1 4.4 179,729 2,370 39.5 59,311 35,586 32.7 72.2 48.1 68.7 Grenada 6,500 86 1.4 2,145 1,287 1.2 2.6 1.7 2.5 Guyana 45,000 593 9.9 14,850 8,910 8.2 18.1 12.0 17.2 Haiti 24,500 323 5.4 8,085 4,851 4.5 9.8 6.6 9.4 170,000 2,242 37.4 56,100 33,660 30.9 68.3 45.5 64.9 1,000 13 0.2 330 198 0.2 0.4 0.3 0.4 14,000 185 3.1 4,620 2,772 2.5 5.6 3.7 5.3 2,556 34 0.6 843 506 0.5 1.0 0.7 1.0 9,000 119 2.0 2,970 1,782 1.6 3.6 2.4 3.4 5,775 3,465 3.2 7.0 4.7 6.7 198,009 118,806 109 241 160 229 Jamaica St. Kitts & Nevis St. Lucia St. Vincent and the Grenadines Suriname Trinidad & Tobago TOTAL 17,500 231 600,028 7,912 3.8 132 The potential for diesel substitution from coconuts, if the present area under coconuts is increased two-fold and four-fold, is given in Table 5.1.7. A four-fold increase in coconut production could produce enough coconut oil and residues to substitute close to one billion liters of diesel. Table 5.1.7: Diesel substitution potential of coconuts from a two-fold and four-fold increase in area Country Antigua and Barbuda Barbados Belize Diesel Diesel substitution Coconuts substituted potential Area under Production by Coconut Oil from twice Coconuts (2003-05) and Residues the area (Hectares) (Tons / yr) M liters /yr M liters /yr 600 383 Diesel substitution potential from four-fold increase M liters /yr 0 0 0 0 200 128 0.7 0.4 1.4 0.8 2.9 1.6 227 Assumptions: a) Proportion: kernel 33%, shell 23%, husk 44% (by dry weight). b) Residue Energy of shell = 20.6 MJ/dry kg, of husk = 19.2 MJ/dry kg c) Shells and Husk gasified to produce electricity at overall efficiency of 20% d) Coconut oil produced = 60% of copra by weight e) 1 liter coconut oil equivalent to 0.83 liters diesel f) Density of coconut oil = 1100 liters/ton 243 Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts and Nevis Saint Lucia Saint Vincent/Grenadines Suriname Trinidad and Tobago TOTAL 25,095 3,450 37,667 2,300 14,333 9,633 51,000 200 3,500 688 1,054 3,200 153,104 8,366 46.6 93.2 186.3 1,151 12,557 4.6 72.2 9.2 144.4 18.5 288.8 769 4,780 2.6 18.1 5.2 36.2 10.4 72.3 3,214 17,003 9.8 68.3 19.7 136.6 39.4 273.2 70 1,170 0.4 5.6 0.8 11.2 1.6 22.5 233 356 1.0 3.6 2.1 7.2 4.1 14.5 7.0 14.1 482.1 28.1 964.3 1,071 51,070 241.1 In addition to coconut, two other crops that have been used for biodiesel are Jatropha Curcas and Castor, as shown in the Table below, the estimated areas of Jatropha that would have to be planted to achieve a 10, 20 and 50 per cent production of diesel fuel and the percentage of land resources required. Table 5.1.8: Biodiesel Production from Jatropha Island State Diesel consumption 2004 M liters /yr Antigua & Barbuda 61 Bahamas 472 Barbados 107 Belize 104 Cuba Dominica Dominican Republic 1,836 23 1,199 Grenada 45 Guyana 304 Haiti Jamaica Land Area 000'ha 44 1,387 43 2,269 10,982 75 4,838 34 21,497 2,756 633 1,083 Saint Kitts & Nevis 36 36 Saint Lucia 93 62 St.Vincent and the Grenadines 55 39 Suriname 150 16,382 Trinidad & Tobago 308 513 TOTAL 5,426 62,041 228 for 10% diesel substitution for 20% diesel substitution Jatropha Jatropha Area Area / Total required Land Area Jatropha Jatropha Area Area / Total required Land Area 000'ha 3.3 % 7.5% 000'ha 6.7 for 50% diesel substitution % 15.1% Jatropha Jatropha Area Area / Total required Land Area % 000'ha 16.7 37.7% 25.6 1.8% 51.2 3.7% 127.9 9.2% 5.8 13.5% 11.6 27.0% 29.0 67.5% 5.6 0.2% 11.2 0.5% 28.1 1.2% 99.6 0.9% 199.2 1.8% 497.9 4.5% 1.3 1.7% 2.5 3.4% 6.4 8.5% 65.0 1.3% 130.1 2.7% 325.2 6.7% 2.4 7.1% 4.9 14.1% 12.2 35.3% 16.5 0.1% 33.0 0.2% 82.4 0.4% - 0.0% - 0.0% - 0.0% 34.3 3.2% 68.6 6.3% 171.6 15.8% 2.0 5.5% 4.0 11.0% 9.9 27.5% 5.0 8.1% 10.0 16.1% 25.1 40.4% 3.0 7.6% 5.9 15.3% 14.8 38.2% 8.2 0.0% 16.3 0.1% 40.8 0.2% 3.3% 33.4 6.5% 83.5 16.3% 16.7 0.5% 294 589 0.9% 1,471 228 Based on yield assumptions from Nicaragua of 33.3 tons/ha of dry fruit and 5.0 tons of dry seeds per hectare giving 1,868 liters of oil per hectares) 1.7 tons per hectare 244 2.4% Table 5.1.9: Employment generated, Economic Value and Greenhouse gases mitigated by Jatropha cultivation to substitute 50 per cent of diesel consumption Island State Antigua & Barbuda Employment generated Economic Value Diesel Area under During first After CO2 substituted Jatropha 3 years 3 years @ 70 US$/bbl @ 100 US$/bbl equivalent M liters /yr Million Million man days man days Million Million Million 000'ha /yr /yr US$ /yr US$ /yr tons /yr 31 1.7 0.7 21 29 0.08 Bahamas 128 17 236 13.3 5.1 158 226 0.64 Barbados 29 54 3.0 1.2 36 51 0.14 Belize 28 52 2.9 1.1 35 50 0.14 Cuba 498 918 51.6 19.9 615 879 2.48 6 12 0.7 0.3 8 11 0.03 325 600 33.7 13.0 402 574 1.62 0.06 Dominica Dominican Republic Grenada 12 22 1.3 0.5 15 21 Guyana 82 152 8.5 3.3 102 145 Haiti - Jamaica - - - - - 0.41 - 172 316 17.8 6.9 212 303 0.85 Saint Kitts & Nevis 10 18 1.0 0.4 12 17 0.05 Saint Lucia 25 46 2.6 1.0 31 44 0.13 St. Vincent and the Grenadines 15 27 1.5 0.6 18 26 0.07 Suriname 41 75 4.2 1.6 50 72 0.20 Trinidad & Tobago 84 154 8.7 3.3 103 147 0.42 1,471 2,713 153 59 1,818 2,597 7.33 TOTAL 5.1.2.3 Issues in the Usage of Liquid Biofuels to Substitute Gasoline and Diesel There are a number of technical, economic and environmental issues related to the production of biofuels in engines. Liquid biofuels are used mainly in two types of engines: • Spark ignition (SI) engines that generally use gasoline/petrol as fuel; these engines are used in automobiles, small boats, aircraft and small electricity generating sets; • Compression ignition (CI) engines that generally use diesel as fuel; these engines are used in medium- and heavy-duty trucks and buses, boats and ships, and diesel power plants. Brief technical details of the four main uses of liquid biofuels are given below. For in depth discussions please see Appendix 1. a) Ethanol in SI engines Ethanol makes an excellent motor fuel for the following reasons: • Ethanol is an excellent octane enhancer in gasoline. • Ethanol also has a lower vapour pressure than gasoline that results in lower evaporative emission. • Ethanol’s flammability in air is much lower than that of gasoline reducing the number and severity of vehicle fires. • Ethanol can be blended directly in gasoline, up to a mix of 10 per cent (anhydrous), without engine modifications. Higher blends up to 100 per cent ethanol (hydrated) are possible with engine modifications. Modifications necessary to run SI engines on ethanol are based on two factors: 245 • Differences in combustion process parameters and fuel properties; • Corrosive behavior of ethanol. Details of the modifications required are given in Annex 1. Ethanol’s excellent chemical and physical properties as a motor fuel has led to the development of three types of engines by major automobile manufacturers in Brazil: • Dedicated (E-100) engines that can run on 100 per cent hydrated ethanol (containing 5 per cent moisture); • Modified (E-22) engines that can run on an ethanol-gasoline mixture containing 22 per cent anhydrous ethanol (zero % moisture); • “Flex-fuel” cars that can run on gasoline or ethanol or any blend of the two fuels. b) Ethanol in CI engines Ethanol can be used in CI engines either as low-level blends (10 to 15 per cent) or as neat ethanol fuel (E-95) – in both cases hydrous ethanol containing approximately 95 per cent ethanol and 5 per cent water (E-95) is used. Since ethanol is not miscible in diesel, some emulsifiers and solubilisers have to be added in the low-level blends to prevent separation of the phases. Ten per cent to 15 per cent blends of ethanol with diesel do not require any modifications in the diesel engine. E-95 has a low cetane number, so an additive to improve ignition has to be added. Composition of neat ethanol used in CI bus engines and other technical details are given in Appendix 1. Since 1990, the Swedish heavy vehicles manufacturer Scania, has supplied around 450 ethanol buses to 15 Swedish cities; one of the main reasons for its popularity is that ethanol causes far less air pollution than diesel buses. c) Coconut Oil in CI Engines Almost any vegetable oil can be burned in a CI engine, though some modifications may be necessary on an engine that has been optimized to run on petroleum diesel. These fuels are called “pure plant oil” (PPO) or “straight vegetable oil” (SVO). The main advantage of using coconut oil instead of biodiesel is that the cost of esterifying the coconut oil to biodiesel is avoided. Properties of vegetable oils including coconut oil are given in Annex 1. The most important fuelrelated properties of plant oils are: • Specific Energy – indication of the fuel’s energy released when it is burned. • Cetane Number – indication of the fuel’s willingness to ignite when it is compressed. • Viscosity – indication of the fuel’s ability to atomize in the injector system. • Solidification Point – indication of the temperature at which the fuel will turn solid. • Iodine Value – indication of the ability of the fuel to polymerise. • Saponification Value – indication of the fuel’s ability to vaporize and atomize. One of the most widely used plant oils in Germany, Denmark, and other European countries is rapeseed oil, so its properties and effects on the diesel engine have been studied in detail. Kits are now available for modifying car engines to run on 100 per cent rapeseed oil or diesel or any mixture of the two, even during the north European winters without any problems. It is only recently that the use of palm oil and coconut oil in diesel engines has been studied and used in South-east Asian countries (Thailand, Philippines, Indonesia, India, etc.), and at several places in the south Pacific, notably Vanuatu. Coconut oil blends with diesel and kerosene have been used quite successfully in automobiles in Vanuatu and the Philippines, but its use in large diesel power plants is still experimental as discussed in an earlier section of the paper, which provided details of using coconut oil in diesel vehicles, irrigation pump sets, etc. One of the key issues is the validity of manufacturer’s warranties, so utilities on some SIDS are trying to test coconut oil blends in their diesel gensets, in collaboration with manufacturers such as Caterpillar, etc. 246 d) Biodiesel in CI Engines A high cetane number and a low iodine number makes coconut oil well suited for CI engines, but it has two main drawbacks: a high melting point and high viscosity, both of which can be corrected by esterifying the oil into biodiesel. Biodiesel made from coconut oil by transesterification has a melting point that is below zero degree C, and its cetane and iodine numbers are nearly the same as coconut oil. Biodiesel has other advantages over coconut oil: its viscosity and other physical properties are similar to petroleum diesel so it can be easily mixed, transported and distributed with diesel, and most diesel engines do not need any modification for using blends of biodiesel. This makes biodiesel ideal for blending with petro-diesel in the existing supply and distribution infrastructure. Most European diesel engines manufactured for the European market now come with biodieselwarranted engines. In Europe, Volkswagen, Mercedes, Volvo and others are all warranted to run at 100% biodiesel. However, diesel engines made for the US market, have differing warranty coverage. For further details on warranties, properties of biodiesel and biodiesel standards in the leading European countries and the USA please refer Appendix 1. 5.1.3 Solid Biofuels Industries The use of solid biomass fuels is well developed in a number of Organization of Eastern Caribbean States (OECD) countries, in particular the European countries. The feasible use of solid biomass fuels dictates that the fuel not be transported over long distances. Consequently, the major opportunity that currently exists for economically competitive use of solid fuel is in combined heat and power generation. The economical viability of CHP systems using solid biomass fuels is very sensitive to economies of scale, consequently, countries with relatively small electric energy markets would not be likely candidates. Additionally, the cost of small- to medium-scale units such as those that could provide reliable electricity would require additional investment vis a vis the investment needed to use petroleum fuel. 5.1.3.1 Electricity Generation The projected demand for electricity in the region is expected to grow more than 38 per cent by 2010. This will require the addition of significant new generating capacity. In addition, many countries will have to replace old generating capacity which are much too costly to operate at high oil prices and not very reliable. The significant investment in new generating capacity that has to be made could be a unique opportunity for the development of national industries in a number of countries. Most sugar mills world-wide have been using the very inefficient back-pressure steam turbine operating at a pressure of 22 bar, which provides enough electricity for in-plant requirements and uses up all the bagasse produced. To be able to export significant quantities of electricity, sugar and sugar-ethanol plants have to implement efficiency improvements in steam usage together with a more advanced cogeneration technology like the Condensing Extraction Steam Turbine (CEST) or the Biomass Integrated Gasifier-Gas Turbine Combined Cycle (BIG-GTCC). Table 5.1.10 summarizes the amount of electricity that can be exported by these technologies at steam pressures up to 82 bar. CEST can export at least 100 kWh per ton cane, while BIG-GTCC can export at least 200 kWh/tc. 247 Table 5.1.10: Exportable electricity from different cogeneration technologies in sugar and sugar-ethanol plants Steam Conditions Fuel 22 bar / 300 °C Bagasse 82 bar / 480 °C Bagasse 22 bar / 300 °C 82 bar / 480 °C 82 bar / 480 °C Turbine-Generator Type Bagasse + trash Bagasse + trash Bagasse + trash Surplus power potential (kWh/tc) Operation Back-pressure steam Crushing Season turbine Back-pressure steam Crushing Season turbine Condensing Extraction Year round Steam Turbine (CEST) Condensing Extraction Year round Steam Turbine (CEST) Gasification, Gas turbine, combined cycle (BIGYear round GTCC) 0 – 10 40 – 60 40 – 60 100 – 150 200 – 300 The potential for electricity exports from sugar mills in the 16 countries, if CEST or BIG-GTCC are implemented, is shown in Table 5.1.11. Based on 2004 sugarcane production, over 3,800 gigawatt-hours of electricity can be exported by implementing CEST at all the sugar mills, and over 7,600 GWh can be exported with BIG-GTCC. Both technologies will operate throughout the year, and require sugarcane trash in addition to bagasse for the boilers. The total investment required to implement CEST is US$1.3 billion, and to implement BIG-GTCC is US$2.3 billion. Sugar mills can choose to implement BIG-GTCC in the first instance without having to do CEST first. Table 5.1.11: Potential for Electricity Exports From Bagasse Based Cogeneration Island State Antigua & Barbuda SugarCane Prod. 2004 Electricity exports with CEST @ 100 kWh/tc Electricity exports with BIG-GTCC @ 200 kWh/tc National Electricity Demand Investment required for CEST (100 kWh/tc) Investment required for BIG-GTCC (200 kWh/tc) (1000 Mt / yr) (GWh / yr) (GWh / yr) (GWh / yr) million US$ million US$ 25.4 149.2 831 323 15,909 67 13,489 126 52.224 512 2,974 13.8 266 0 0 - - - Bahamas 56 6 11 Barbados 361 36 72 Belize 1,149 115 230 Cuba 24,000 2,400 4,800 4 0 1 5,547 555 1,109 Dominica Dominican Republic Grenada 7 1 1 Guyana 3,000 300 600 Haiti 1,080 108 216 Jamaica 2,100 210 420 193 19 39 - - - Saint Kitts & Nevis Saint Lucia St. Vincent and the Grenadines Suriname 229 229 18 2 4 120 12 24 Author’s own calculations based on data from FAOSTAT 248 107 177.6 2 3 12 22 40 69 828 1440 0 0 191 333 0 0 104 180 37 65 72 126 7 12 0 0 1 1 4 7 Trinidad & Tobago TOTAL 580 58 116 38,216 3,822 7,643 6,321 41,343 20 1,318 The generation of electricity, which in 2004 represented approximately 29 million barrels of petroleum fuels (primarily diesel and heavy fuels) on varying grades, cost the region to spend some US$1.2 billion of hard earned foreign exchange. With few exceptions, all countries in the region that have an existing agricultural sector will have potential for producing biofuels for use in generating electricity; of course, the scale as a percentage of demand will vary significantly based on land area available and level of consumption. This situation is different from the production of ethanol where a number of countries would have, based on the current technology package, no viable potential. The principal raw materials for the generation of electricity are bagasse, forestry and agricultural residue, and other woody biomass available within the distances that are feasible to transport. 5.1.3.2 Issues for Consideration in Biofuels for Electricity Generation A mix of biofuels is potentially available for use as fuel in generating electricity; these fuels can either be in a solid, liquid or gaseous form. This is a result of available commercial technologies for converting biofuels into power. These technologies described in Appendix 1, range from conventional but highly efficient boiler and steam turbines, to combined cycle turbines. Added packages such as briquetting or pelletizing and gasification further extend the range of fuel sources. The ownership of the companies supplying electricity varies in the region, between public owned company, private owed, and a mix of public and private. These companies, regardless of their ownership, are solely responsible for the transmission and distribution of electricity. In some cases, they also have monopolies on generation and therefore projects would have to be developed in close cooperation starting with the formalization of power purchase agreements. There are three kinds of electricity produced in the region, base-load power, peak power, and power as available. The value for base-load and peak is significantly greater than power as available. The kind of energy to be produced can therefore significantly impact on project viability. Significant quantities of solid biomass are required for generation of electricity. If an advanced technology such as the Biomass Integrated Gasifier / Gas Turbine Combined Cycle, having an electrical efficiency of 33 per cent is used, then a 30 MW plant, operating at a capacity factor of 80 per cent, will require nearly 127,000 tons of wood to generate 210 gigawatt-hours per year. At a woody biomass yield of 30 tons/ha/yr, this will require energy plantations on 4,250 hectares of land. The cost of this plant in Brazil is estimated to be US$2,450/ kW, but this is likely to come down to US$1,780/kW after the cost reductions due to technological improvements and reducing 230 contingency costs ; therefore a 30 MW plant estimated to cost US$74 million is likely to come down to US$54 million. This power plant will substitute 63 million liters of diesel per year, having an economic value of US$42 million, at a crude oil price of US$70/barrel. These requirements would limit countries that would be able to pursue development of solid biomass fuel production systems. Countries that do not have existing sugar or forest industries, where there would be significant raw material generated, should not consider going for 100 per cent solid biofuels electricity generating facilities. Countries with potential for 100 per cent would include Barbados, Cuba, Guyana, Belize, Jamaica, Trinidad and Tobago, Dominican Republic, St. Kitts and Nevis, and Suriname. 230 Larson, ED. William, RH and. Leal MRLV, (2001), A review of biomass integrated-gasifier/gas turbine combined cycle technology and its application in sugarcane industries, with an analysis for Cuba, Energy for Sustainable Development, Volume V No. 1, March 2001 249 35 2,293 While the cost of generating electricity from biomass has traditionally been more costly than from oil the increased prices and projected significantly higher future prices will positively impact on the relative cost of electricity cost vis a vis the cost of expensive diesel and/or fuel oil. The cost of generating electricity as shown in Table 5.1.12 is highest in the Small island developing countries. Table 5.1.12: Electricity Generation (2004) for Selected Countries Rate of Demand Growth Island State Installed Capacity Fuel Type MW Antigua & Barbuda 84.5 Bahamas 325.0 Barbados 209.5 Belize 75.1 Cuba 3,957.2 Dominica 22.0 Dominican Republic 3,290.3 Grenada 39.0 Guyana 129.1 Haiti dna Jamaica 767.5 Saint Kitts & Nevis 34.5 Saint Lucia 56.8 St.Vincent and 39.9 14 the Grenadines 15 Suriname 444.0 16 Trinidad & Tobago 1,416.7 TOTAL 10,891.1 1 2 3 4 5 6 7 8 9 10 11 12 13 5.1.3.3 19851995 % per year 8.5% 1.3% 6.2% dna dna 12.4% dna 16.9% 2.6% dna 7.6% 12.5% 15.9% 19952004 % per year 8.2% 6.3% 4.1% 10.6% dna 4.1% dna 8.7% 4.3% dna 4.7% 7.0% 5.1% 9.3% dna 4.1% 7.2% 1.8% 6.2% Quantity of Cost of Fuel Used Fuel Used M liters /yr 89 755 197 23 2,177 12 990 30 73 M US$ 22 189 49 6 545 3 8 30 248 7 18 25 78 3 4,603 6 20 1 1,152 32 118 Small and Medium Scale Solid Biofuels Enterprises These enterprises will focus on the production of fuel for domestic and institutional and services such as water supplies. a) Domestic Fuel Current sources of domestic fuel are primarily in the form of LPG and kerosene for cooking and electricity for lighting. Biofuels substitute will primarily be in the form of biogas. Biogas is very sensitive to scale, both for cost as well as viability. Biofuel for cooking is generated much easier on rural and agro-industrial environment than in urban environments. Advancements such as the development of small-scale plastic “compact” anaerobic digesters for households that use starch and fruit and vegetable wastes as feedstock may help biogas appropriate to urban households and institutions. b) Water Pumping Producer gas from gasifiers can also be used for meeting the power requirements of water pumping systems. It is estimated that as much as 25 per cent of electricity use in the SIDS is for water pumping. An initial goal of five per cent of pumping to be done by biofuels operated facilities would mean supplying some 500 gigawatt-hours of electricity. This would require some 550,000 tons of wood or equivalent biomass material (shells, husks, stalks). In terms of land area 250 for production, this would require 28,000 hectares of land in fast growing trees (such as Leucaena, Acacia, Eucalyptus), and as shown in Table 5.0.2 there is adequate land and forest resources available in many countries to provide the feedstock on a sustainable basis. Details are given in Table 5.1.14. Table 5.1.14: Biomass Feedstock production for Water Pumping Island State Electricity needed for Total Pumping Electricity @ 25% of Consumption Total (GWh) (GWh) 5% of Pumping Electricity from Gasifiers (GWh) 231 Quantity Employme Quantity of nt of Land provided Biomass required by energy required (Hectare plantation (Tons) s) (Persons) Antigua & Barbuda 25 6 0 318 16 13 Bahamas 149 37 2 1,865 93 75 Barbados 831 208 10 10,388 519 416 Belize 323 81 4 4,038 202 162 Cuba Dominica Dominican Republic 15,909 67 13,489 3,977 199 17 1 3,372 169 198,863 9,943 838 42 168,613 8,431 7,955 34 6,745 Grenada 126 32 2 1,575 79 63 Guyana 52 13 1 653 33 26 512 128 6 6,400 320 256 2,974 744 37 37,175 1,859 Haiti Jamaica Saint Kitts & Nevis Saint Lucia St. Vincent and the Grenadines Suriname 14 3 0 173 9 266 67 3 3,325 166 133 107 27 1 1,338 67 54 178 44 2 2,220 111 89 231 Assumptions: Average Demand Pumping electricity Biomass used for Efficiency of gasifier pump Energy content of wood Biomass yield 50 hectares of energy plantation employs231 1,487 40% 25% 5% 20% 18 20 of Installed Capacity for countries with data not available of Total electricity of Pumping electricity GJ /ton tons /ha 40 Persons 251 7 Trinidad & Tobago TOTAL 5.2 6,321 1,580 41,343 10,336 79 517 79,013 3,951 3,161 516,790 25,840 20,672 Rationale for Selecting Applications for Biofuels Analysis of the imports of gasoline and diesel shows that in 2004, the region spent more than US$6.5 billion dollars for the importation of some 163 million barrels of petroleum fuels. Based on a projected average consumption and prices for these products increasing at the 2000 to 2004 rate, the region in 2010 is projected to spend in excess of US$14.9 billion. By 2015, the cost would have increased to US$29.9 billion. It should be pointed out that the assumed cost of crude is significantly below what is being forecasted by the International Energy Agency (IEA). As shown below in Tables 5.2.1, the substitution of ethanol for gasoline at various levels of blends would create a significant demand across the region; this would in turn make a major contribution to the prospects for a viable agricultural sector which is critical to the region’s future development and in particular to the sugar industry. As shown, an equivalent amount of energy substituted by biofuels has a national economic value that is greater than the avoided cost of the imported fuel. Further, the transfer of the payment to the rural community instead of foreign suppliers support to socio-economic development, and additionally the payment in local currency rather than hard currency reduces the economic vulnerability of the country, and helps promote sustainable development which is supposed to be the guiding development paradigm of these countries, based on the Barbados Program of Action and the Mauritius Implementation Strategy for Development of SIDS. Table 5.2.1: Projected Ethanol Demand (2010 – 2015) Countries 1 2 3 4 5 6 7 8 9 10 11 12 13 Ethanol Ethanol Ethanol Ethanol Ethanol Ethanol Demand @ Demand @ Demand @ Demand @ Demand @ Demand @ 10% blend 25% blend 25% blend 50% blend 25% blend 50% blend 2010 2010 2012 2012 2015 2015 Antigua & Barbuda Bahamas Barbados Belize Cuba Dominica Dominican Republic Grenada Guyana Haiti Jamaica Saint Kitts & Nevis Saint Lucia St. Vincent and 14 the Grenadines 15 Suriname 16 Trinidad & Tobago TOTAL DEMAND M liters /yr 6 36 17 8 95 2 180 3 16 M liters /yr 16 90 43 19 237 6 450 9 40 94 3 7 234 7 19 M liters /yr 18 99 48 21 261 6 496 10 44 258 8 21 4 14 66 551 9 34 165 1,377 10 37 182 1,519 M liters /yr M liters /yr 36 21 199 115 95 55 42 24 522 302 12 7 992 574 19 11 88 51 517 299 16 9 41 24 20 75 364 3,037 TOTAL ETHANOL PRODUCTION POTENTIAL 2004 *with SUGARCANE 252 M liters /yr 41 230 110 48 605 14 1,148 22 102 598 18 48 11 43 211 1,758 23 86 422 3,516 3900 7800 TOTAL ETHANOL PRODUCTION POTENTIAL 2004 area *with ENERGYCANE * Based on the use of the total sugarcane crop – i.e., both sucrose and bagasse for ethanol production Table 5.2.2: Country Barbados Relative Importance of Agriculture and Sugar in Caribbean Economies Trade in GDP Value Added as % of GDP Goods Sugar (Billion as % of Export Year US$) Agriculture Industry Services GDP US$ mil 1999 2002 2003 2.50 2.50 2.60 Mean Cuba 1999 2002 2003 Mean Dominican Republic 1999 2002 2003 17.40 21.60 16.50 Mean Haiti 1999 2002 2003 4.20 3.50 2.90 Mean Jamaica 1999 2002 2003 7.70 8.40 8.10 Mean Saint Kitts & Nevis 1999 2002 2003 0.30 0.36 0.35 Mean Trinidad & Tobago Mean 232 1999 2002 2003 6.80 8.90 10.50 Agric. Export US$ mil 232 Sugar (as % of Agric Export) 6.20 5.80 21.60 20.80 72.20 73.40 55.60 49.10 51.10 27.72 18.84 20.50 75.92 73.37 66.00 37 26 31 6 21 73 52 23 75 31 6.40 47.50 46.10 6.40 47.50 46.10 458.21 510.0 510.0 458.21 785.49 724.08 746.97 785.49 58 70 68 66 11.40 11.50 11.20 34.10 32.10 30.60 54.90 56.30 58.10 75.80 64.80 80.50 66.28 74.06 75.32 535.29 592.26 603.88 12 13 12 11 32 56 74 72 577 12 29.70 27.90 16.20 16.80 54.10 55.30 32.60 40.70 52.50 0.00 0.00 0.00 30.99 17.94 20.74 29 17 55 37 0 24 6.80 5.50 5.20 29.20 29.10 29.80 63.90 65.30 65.10 53.50 55.00 59.20 101.62 75.00 66.84 302.54 281.82 292.21 34 27 23 6 29 65 56 81 292 28 3.30 3.30 3.00 26.20 29.70 28.30 70.50 67.10 68.20 59.40 64.60 79.00 10.00 10.00 10.27 11.37 10.79 12.18 88 93 84 3 28 69 68 10 11 88 1.50 1.30 1.20 40.00 43.70 48.80 58.40 55.00 50.00 81.40 84.90 78.20 33.28 24.61 12.73 219.59 239.52 222.42 15 10 6 1 44 54 82 24 227 10 Compiled from World Bank World Development Indicators 2004 253 CHAPTER 6 DEVELOPMENT OF THE CARIBBEAN BIOFUELS INDUSTRY 254 6.0 DEVELOPMENT OF THE CARIBBEAN BIOFUELS INDUSTRY The consumption of fuels to meet the region’s energy needs in 2004 cost in excess of US$6.5 billion. This represents the single largest expenditure on import by the region and a major new market for the region’s agricultural sector, as petroleum prices reach unseen new highs, in response to strong demand and limited supply. Biofuels, in addition to being a potential replacement for petroleum fuels and a major product of the region’s agriculture, will also help address a number of prevailing environmental challenges. The analysis of fuel imports and use in the various countries show that all countries with an active agricultural sector have potentially viable biofuels industries, although with a different mix of products based on land resource endowment and national policy. Biofuels industries can be classified as Liquid and Solid Biofuels Industry; the classification is based on the form that the biomass is converted into for final use: a) Liquid Biofuels Industries - produce liquids fuels from varying forms of raw material using a range of technologies from fermentation to distillation, and; b) Solid Biofuels Industries - where the biomass is converted to heat and/or power through different forms of combustion. The conversion of the biomass raw material is necessary to overcome the major disadvantages of biofuels, which is that the raw material contains inherent high quantities of water, and therefore low energy density compared to crude oil. This means that there is relatively high transportation cost in moving the raw material over distances. This is addressed by locating processing and/or conversion facilities within determined distances of raw material production. As explained in the technical aspects of biofuels earlier, the conversion of raw material into biofuels and then to electricity for export or consumption on site, or into ethanol/alcohol for export to foreign markets, or for local fuel stations, represents the transformation of the low energy density biomass into a high-energy carrier. In this transformation significant added value occurs in the area, boosting the local and adjoining economies. 6.1 Liquid Biofuels Industries Liquid Biofuels industries will consist of ethanol for replacement of gasoline in spark ignition engines and diesel in compression ignition engines, and biodiesel to supplement or replace diesel fuels in transportation and electricity generation. The sugarcane growing countries have the best potential to establish viable industries within the next three to five years. Preliminary assessment shows that an even greater number of countries can produce biodiesel and biogas. A critical determinant of the viability of biofuels production, and ethanol in particular, is plant scale. Based on the Brazilian experience, a threefold increase in plant capacity from 10Ml/yr to 233 30Ml/yr could result in a 36 per cent reduction in production cost . In the smaller countries the additional benefits of biofuels are important to the achievement of national goals such as energy security, waste management, water resources, and protection of critical ecosystems provide rationale for investing in smaller size plants. However the first priority in achieving the production of the 10 per cent quantity of fuel should be to achieve economies of scale. The economies of scale are important, as the capital cost of the plant that consists of two components, on which the industry has limited influence and is the major investment cost. First, is the cost of the plant. The equipment and plants are sold and built worldwide, by a limited number of equipment and engineering companies on a commercial basis and there is very limited room to negotiate costs. Second, is the financing cost, which through the interest rate reflects the level of risk perceived by the financial markets. In some cases, government may need to provide incentives to prevent the cost of financing impacting negatively on the development of ethanol production. 233 DIFID Report – for the Caribbean -- 255 In addition to the above, the operational cost of a biofuels facility depends on energy, materials and labour intensity and their costs. Efficient use of co-products and the sale of co-generated electricity to the grid (as discussed later under Solid Biofuels) all have the potential to reduce operational cost. Selling co-generated electricity, however, requires the existence of appropriate policies and legal framework. The Brazilian experience shows that the primary route towards lower production cost is by lowering sugar cane cost by increasing yields through the selection of better varieties. An ethanol plant represents a considerable investment. A breakdown of the estimated construction and running costs for two islands in Hawaii, are itemized in the table below that shows cost of two sizes of plants. Total cost for a 57 million liter per year plant is US$34 million, and for a 38 million litre per year plant is US$25 million. The estimated annual running costs for 57 Ml/yr and 38 Ml/yr plants planned for Hawaii are US$21 million and US$14 234 million, respectively . Table 6.1.1: Construction and running costs for planned ethanol plants in Hawaii Cost Item Capacity 6.1.1 Unit Maui Kauai Ml / yr 57 38 236 Plant Cost US$ 29,142,857 21,714,286 Equipment & Buildings US$ 4,720,000 3,598,000 Total Construction Costs US$ 33,862,857 25,312,286 Annual Operating Costs US$ 15,471,333 10,364,296 Administration & Maintenance US$ 5,307,463 4,095,890 Total Running Costs US$ 20,778,796 14,460,186 235 Cost of Industrial Scale Biodiesel Plants Capital costs of industrial scale, fuel grade biodiesel plants show significant economies of scale. A plant with a capacity of 10,000 tons/yr has a capital cost of US$0.500/litre, whereas a plant with 237 10 times its capacity (100,000 tons/yr) has a capital cost of only US$0.202/litrer Table 6.1.2: Biodiesel processing plant costs Capacity (tons/year) 20,000 40,000 60,000 Euro million 3.8 4.3 5.1 238 Euro/liter 0.167 0.095 0.075 This can be seen in the capital costs for the processing plant provided by the Austrian company Energia, shown in Table 6.1.2. Energia supplies the processing plant only, which is provided in modular form, and leaves the provision of tankage, services, infrastructure and buildings to its clients. These plants can process both vegetable oils as well as tallow. Details of capital costs of a complete Modular Processing Plant are given in Table 6.1.3. In 2003, the total capital investment needed for a 70,000 tons/yr biodiesel plant was US$20.8 million, giving a specific capital cost of US$0.261/litre. 234 DIFID report Economic Impact Assessment for Ethanol Production and Use in Hawaii, Energy, Resources and Technology Division, Department of Business, Economic Development and Tourism, State of Hawaii, USA. November 2003 236 Main plant components are fermentation tanks, centrifuge, treatment tanks, distillation column and rectifying column. 237 Duncan, 2003 238 Duncan, 2003 235 256 Table 6.1.3: Cost details of a 70,000 tons/yr Biodiesel Plant Cost (Million NZ$) 10.9 1.6 Process Plant Plant installation, piping, instrumentation Plant buildings Storage Services Civil Works Spares Unallocated Contingency Engineering Total 6.1.2 239 Cost (Million US$) 7.63 1.12 0.35 2.38 1.19 1.68 0.42 1.05 1.54 3.5 20.79 0.5 3.4 1.7 2.4 0.6 1.5 2.2 5.0 29.7 Liquid Biofuels Industries - Goal 1: Ethanol Production to Achieve 10% Blend in Gasoline (550 Million Liters or 3.4 Million Barrels)by 2010 Based on experiences from the USA and Australia, anhydrous ethanol can be used as an octane enhancer for gasoline at up to ten per cent. In 2004, the region produced some 38 million tons of sugarcane for the production of raw sugar, with value estimated at US$955 million. The 2004 gasoline consumption represents a regional market of in excess of 34 million barrels of anhydrous ethanol. Using sugarcane as the raw material, and using average yield of 60 tons per hectare (achieved by the most efficient producers - Guyana and Haiti) would require 850 thousand hectares. Table 6.1.4 shows the production of sugarcane and potential ethanol for the 2004 crop. Table 6.1.4: Sugarcane yields, production and area cultivated in 2004 Island State # 1 Antigua & Barbuda Sugarcane Yield (tons/Ha) - Potential Sugarcane Ethanol production Production Barrels tons / yr 0 - 240 Area cultivated (hectares) 2 Bahamas 24.7 55,500 28 2,250 3 Barbados 53.8 430,000 216 8,000 4 Belize 48.1 1,149,475 578 23,887 5 Cuba 31.3 12,500,000 6,289 400,000 6 Dominica 20.0 4,400 2 7 Dominican Republic 38.1 4,950,000 2,491 8 Grenada 45.0 7,200 4 239 240 Duncan, 2003 FAOSTAT 257 220 130,000 160 9 Guyana 61.2 3,000,000 1,509 49,000 10 Haiti 60.0 1,080,000 543 18,000 11 Jamaica 47.5 1,900,000 956 40,000 12 Saint Kitts & Nevis 13 Saint Lucia St. Vincent and 14 the Grenadines 55.6 - 100,000 50 15 Suriname 40.0 120,000 60 3,000 16 Trinidad & Tobago 51.2 665,000 335 13,000 42.9 25,981,575 13,062 604,927 Average / Total 25.0 0 20,000 - 1,800 800 A significant quantity of the biofuels feedstock can be provided from the existing sugarcane crop at increased economic benefits to the countries. The almost 26 million tons of sugarcane produced in 2005 was used as feedstock and produced some of 3.8 million tons of raw sugar. Based on prices for gasoline at crude of $70 per barrel, and sugar at US$250 per ton, the economic loss form the conversion of the juice into ethanol instead of sugar would be would be approximately US$955 million and the economic benefit of an estimated 14 million barrels (2,000 million litres) of ethanol would be US$2,000 million. State another way, using the 2004 sugarcane crop for the production of 3.8 million tons of sugar, instead of 20 million barrels of ethanol, would have negative economics of US$1,045 million. Ethanol production based on sugarcane production ranges from 15 million liters for St. Kitts and Nevis, to over 440 million liters for the Dominican Republic, based on using the juice from the annual sugarcane yield in 2004 (see Table 6.1.4). If the bagasse was also used, St. Kitts and Nevis would potentially produce 21 million liters of ethanol, and the Dominican Republic could potentially produce 590 million liters. As shown in Table 5.2.1 above, the use of energy cane instead of sugarcane as feedstock could double the levels of productions. 6.1.3 Liquid Biofuels Industries - Goal 2: Liquid Biofuels Enterprises by 2008 Development of Small- and Medium-Size While not as large a user of fuels as transportation or power generation, there are a number of small- and medium-size industries and institutions that use significant amounts of energy in varying forms. These industries use fuels in boilers to provide steam and kiln drying, electricity for cooling and refrigeration, or metal fabrication. Institutions such as hospitals and schools and penal facilities use energy for a range of domestic purposes like laundry, cooking, operation of equipment and appliances. Small- and/or medium-size liquid biofuels enterprises would focus their business development on opportunities to displace the use of petroleum liquid fuels for heat and electricity in small and medium businesses, institutions, and industries. These enterprises would primarily use simpler conversion technologies such as and small- to medium-scale esterification to convert plant oils for the production of biodiesel, and anaerobic fermentation for the production of low calorie but easily upgradeable biogas. The production and use of these fuels were described earlier. Potential businesses would be characterized by production agreements between users and entrepreneurs. For example, operations of fleet vehicles such as bus and trucking companies could obtain fuel from energy entrepreneurs producing biodiesel from various oil seeds (coconuts, 258 castor, jatropha,), or from waste edible oils. Such relationships would be beneficial to both producers and users once oil is above the threshold price. In the case of institutions, the production of special crops (cassava and leguminous forage such as leucaena) or agricultural waste could be used for the production of biogas. Biogas produced close to its location of use has been shown to be competitive with cheap oil (below $30 per barrel) in a number of applications ranging from lighting to cooking, water heating, and generation of steam and/or electricity. Unlike the larger industries where it is possible to use existing information to make estimates and set targets based on economic scale of production and projected costs, it is not possible to do so in the case of small- and medium-scale biofuels industries due to the absence of collected information on energy use in institutions such as hospitals, prisons, schools, and agro-processing industries. The small- and medium-size enterprises will fit niche markets that have to be identified and analysed, on the ground, in each country, and developed through partnerships. 6.1.4 Liquid Biofuels Industries - Goal 3: Ethanol Production to Achieve 25% Blend in Gasoline (1,500 Million Liters or 9.6 Million Barrels) by 2015 To achieve this goal would require building on the success in achieving a 10 per cent blend in gasoline. A 25 per cent blend of ethanol in all fuels for spark ignition vehicles represents the current base of the Brazilian experience (the acknowledged world leader in liquid biofuels contains a minimum of 25 per cent anhydrous ethanol). This level of use should be the regional target in 2012. Achieving the 25 per cent blend will require production of a minimum of 9.6 million barrels (1,500 million liters) of ethanol. Using the 2004 level of gasoline as the baseline, meeting this demand for anhydrous ethanol would mean using around 40 per cent of the sugarcane juice to produce ethanol. Meeting this target would increase the economic benefits well above those of the 10 per cent blending goal, and as shown below, the production of the raw material is already proven as Table 6.1.4 above and Table 6.1.5 below. The development of fuel ethanol industries in the sugar producing countries could proceed along different paths depending upon the size of the sugar industry, the size and viability of existing sugar markets, the size of the electricity demand and potential supply sources, the availability of additional lands and availability of investment capital. One option could be expansion of current land under sugarcane to provide additional raw material, this may or may not be associated with increased production of sugar or power. The second path, is the introduction of energy cane varieties in some areas previously used for sugarcane, and the addition of new land under energy cane (based on yields of 60 tons of cane per year for sugarcane, and 120 tons of cane per year for energy cane); the land area required would be reduced, the greater percentage of energy cane grown relative to sugarcane. The third path would be the combination of the previous two. 6.1.5 Liquid Biofuels Industries - Goal 4: Production of 30% of Regional Transportation Fuels Need (9,900 Million Liters of Ethanol) by 2020 This goal, based on the 2004 level of fuel consumption (8,980 million liters of gasoline and 11,840 million liters of diesel per annum), would require the production of some 124 million tons of cane per year. Based on yields of 60 tons of cane per year for sugarcane, and 120 tons cane per year for energy cane, the land area required would be 1,500 thousand hectares for sugarcane or 750.thousand hectares for energy cane. This level of sugarcane production would produce 7,200 million liters of ethanol from the juice, and 2,700 million liters from bagasse. The economic benefits using a base of US$70 per barrel for crude oil would be in excess of US$4,100 million. 259 Table 6.1.5: Five-Year Average Sugarcane Yield (t/ha) in the Caribbean 1961-2004 19611965 Barbados Belize Cuba Dominican Republic Guyana Haiti Jamaica Saint Kitts and Nevis Trinidad and Tobago Average 19661970 19711975 19761980 19811985 19861990 19911995 19962000 241 20012004 79 74 57 64 55 58 52 58 53 38 46 42 52 55 56 40 33 34 71 63 60 61 55 41 30 32 38 38 69 36 74 38 64 38 64 37 57 36 62 38 63 49 59 60 48 77 69 63 79 71 56 57 63 55 69 63 68 61 57 54 53 59 57 55 61 53 54 48 57 50 52 49 The social benefits, taken from the Brazilian experience would be the generation of employment for 11,000 full-time industrial workers and 34,000 to 136,000 agricultural workers to grow the cane depending on the yields. Since sugarcane production in the Caribbean countries is less mechanized than in Brazil and also because yields are lowers the employment potential for agricultural workers likely to be in the higher end of the range. The environmental benefits would be the avoided emission of some 20 million tons of greenhouse gases, which are responsible for global warming, as well as significant local environmental benefits associated with production of the cane including protection of watershed, reducing soil erosions, and improving low air quality. Achieving this target will signal the maturation of the Liquid Fuels industry. Success will require effective implementation of transportation policies and use of tariff measures to support the conversion of the vehicular fleet overtime from gasoline and diesel fueled engines to alternate fueled spark ignition and compression ignition vehicles that could run on 100 per cent ethanol. Table 6.1.6: Quantity of Ethanol and Land Area required substituting for gasoline and diesel across the Caribbean Land Area required for both gasoline and diesel substitution Ethanol required Ethanol Gasoline Blend Gasoline Diesel and Ratio substitution substitution Diesel M liters M liters M liters 10% 548 965 1,513 15% 822 1,447 2,269 20% 1,097 1,929 3,026 25% 1,371 2,412 3,782 30% 1,645 2,894 4,539 241 Calculated from FAOSTAT 260 Sugarcane area 000 hectares 229 344 458 573 688 Energy cane area 000 hectares 115 172 229 287 344 6.2 Solid Biofuels Industries 6.2.1 Solid Biofuels Industries - Goal 1: Development of 50 per cent of the Viable Electricity Potential from the Sugarcane Table 6.2.1 below shows that the 38.2 million tons of sugarcane milled in 2004, if utilized in an energy efficient manner, could produce, depending on the choice of technology for export to the national electricity grid, 3,800 GWh/yr if CEST (100 kWh/tc) is used, and 7,600 GWh/yr if BIGGTCC (200 kWh/tc) is used. Development of 50 per cent of these electricity export potentials would require an investment of US$660 million for CEST, and US$1,150 million in the case of BIG-GTCC. The potential development of combined heat and power industries in the region using, in the case of ethanol, the combined production of heat and power should be viable in all countries that currently have viable sugar industries. This industry would also be viable at low cane production levels, if there is going to be production of ethanol for local consumption instead of gasoline. Some countries, due to limited sugarcane production, may have to get supplemental biofuels to have viable power generation industry. The current state of the region’s electricity generation is summarized Table 6.2.2, and shows that the majority of sugar producing countries, with the exception of Trinidad and Tobago, the price of electricity is at levels where power from cogeneration using bagasse and supplemental fuel would be competitive. Table 6.2.1: Potential for electricity exports from bagasse based cogeneration and investments required Investment required for Cogeneration Plants Electricity @ 100 kWh/tc Island State (GWh / yr) Antigua & Barbuda Bahamas 6 Barbados 36 Belize 115 Cuba 2,400 Dominica 0 Dominican Republic 555 Grenada 1 Guyana 300 Haiti 108 Jamaica 210 Saint Kitts & Nevis 19 Saint Lucia St.Vincent and the Grenadines 2 Suriname 12 Trinidad & Tobago 58 TOTAL 3,822 National Electricity Electricity Electricity @ 200 kWh/tc Demand @ 100 kWh/tc (GWh / yr) (GWh / yr) Million US$ - 25.4 0 11 149.2 2 72 831 12 230 323 40 4,800 15,909 828 1 67 0 1,109 13,489 191 1 126 0 600 52.224 104 216 512 37 420 2,974 72 39 13.8 7 - 266 0 4 107 24 177.6 116 6,321 7,643 41,343 Electricity @ 200 kWh/tc Million US$ 0 3 22 69 1440 0 333 0 180 65 126 12 0 1 1 4 20 7 35 1,318 2,293 The trend towards accelerated erosion of preference for ACP agricultural exports puts pressure on the regional agricultural sector to find creative ways to improve its productivity in the shortterm, to bring costs of production in line with world market prices. One of the industries facing this major productivity challenge is the sugar industry, which generates more than a half a million 261 direct sugar jobs and more than 1.5 million indirect sugar-related jobs. Sustaining these jobs is even more important when it is considered that the Caribbean is a region with unemployment rates consistently surpassing those experienced by industrial countries during the great 242 depression . The production of electricity and ethanol would go a long way in making sure that this level of unemployment does not continue to increase. A strong case can be made for adding value to the Caribbean sugar sector by producing gridconnected electricity using bagasse and cane trash as fuel. Electricity generation within the cane industry either as the main product or as a by-product is increasingly viable against the background of increases in petroleum fuel prices. An attractive feature of cogeneration in the region’s sugarcane sector is the large volume of biomass (60-80 tons per hectare) that can be used as a clean burning fuel, and the potential for significant increase. Combined generation of heat and power or cogeneration is being done by a number of small countries including Mauritius, Reunion, and Guadeloupe, as well as Hawaii, in the USA. A number of the sugar-producing countries in the region have expressed an interest or intention to introduce modern cogeneration technologies in their respective industries. 243 Table 6.2.2: The Electricity Sector in Caribbean Countries (2003) Units Installed Generating capacity MW Electrical Power Production GWh Electrical Production/Installed Generating Capacity GWh/MW Electrical Power Consumption by Final Users Average Internal Electricity Prices (US cents) -Commercial (US cents) -Industrial (US cents) -Residential (US cents) Electrical Service Coverage of Homes - Cities - Rural Areas Trinidad Dominican St. Kitts & Barbados BelizeCuba Republic GuyanaHaitiJamaica & Nevis Tobago 210 3,959 5,530 244 811 na 1,416 871 15,909 13,489 512 7,146 na 6,437 4.1 4.0 2.4 2.1 8.8 na 4.5 GWh 782 12,469 11,893 283 6,516 na 5,876 KWh KWh 19.5 11.1 10.3 8.1 14.7 na 3.9 20.0 10.5 10.6 9.2 15.0 na 3.7 19.7 8.4 10.8 8.8 11.6 na 4.6 18.8 14.3 9.5 6.2 17.4 na 3.5 98 na na 96 99 87 92 99 81 34 na na 88 na na na na na 97 Na Na KWh KWh % % % The economics of co-generation using bagasse and trash have changed dramatically as the costs of conventional electricity generation (imported oil) have more than doubled in the past two 242 243 Douglas, Charles (2006) Compiled from OLADE (2004) 262 years. Yet another interesting economic aspect of cogeneration is the prospect for building energy services companies (ESC) in close proximity to the cogeneration facilities. ESCs would be involved in supporting activities to producers and suppliers of biomass, retailers of equipment, and engineering services providers. It is estimated that the sugar-producing states could produce some 7,600 GWh of electricity each year. However, even if only 50 per cent of this potential is achieved in the medium-term its contribution to the sustainable energy agenda of the region would be substantial. Indeed, this would represent more than eight per cent of the 44,364 GWh generated in the region in 2003. Achieving 50 per cent of the estimated electricity generating potential would help to significantly reduce the region’s high levels of dependency on oil imports. It would save the region 1,200 million liters of petroleum fuels, and avoid 3.3 million tons of carbon emissions. 6.2.2 Solid Biofuels Industries - Goal 2: Development of Small- and Medium-Size Solid Biofuels Enterprises While the Brazilian ethanol industry has achieved global recognition and a growing domestic and export markets, the use of bagasse as a source of energy for food processors has contributed significantly to the success of biofuels in Brazil. As shown below, the food and beverage industry consumes eight per cent of the primary energy used in the country in 2003. This is equivalent to some 132 million barrels of oil. As shown in the Figure 6.2.1 below, almost 72 per cent of this energy was supplied by bagasse equivalent to some 95 million barrels of oil. Figure 6.2.1: Use of Bagasse for Energy in Brazil 244 Solid Biofuels exist in many different forms and varying energy density but there are used commercially in a growing number of countries. Small- and medium-scale solid biofuels enterprises would be similar in nature to its counterpart industry for liquid fuels. These enterprises would also focus on the replacement/substitution of petroleum fuels in small- and medium-size enterprises (SMEs), institutions, and businesses. These SMEs would use simpler 244 José Roberto Moreira -- Cenbio – Brazilian Reference Center Of Biomass 263 conversion technologies such as gasification to produce a low BTU (British Thermal Units) gaseous fuel called producer gas, for use in internal combustion engines or kiln applications. These enterprises would potentially supply electricity for remote locations or to businesses that generate waste biomass in solid form as a by-product of operations. Businesses which generate waste biomass such as furniture producers, saw mills, and coconut processors would be very good candidates for solid biofuels enterprises. Electricity generation and shaft power applications would include rural electrification and water pumping. There is very limited information available on small-scale liquid biofuels enterprises that allows for quick identification of opportunities. However, in the case of water pumping it is estimated that as much as 25 per cent of electricity use in the SIDS is for water pumping. Small decentralized pumping using solid fuel has potential application subject to economic viability and sustainable supply of raw material. An initial goal of five per cent of pumping to be done by Biofuels operated facilities would mean supplying some 500 gigawatt-hours of electricity. As pointed out above in Section 5.1.3.2, this would require some 517,000 tons of woods or equivalent biomass material (shells, husks, stalks). In terms of land area for production, this would require 25,800 hectares of land in fast growing trees (such as Leucaena, Acacia, Eucalyptus). These energy plantations would employ nearly 20,700 persons, year-round. Table 6.2.3: Employment generation, Economic Value and Green house gases mitigated at different levels of Diesel substitution by Jatropha in 16 Caribbean countries Diesel substitution Jatropha Area required, 000'ha Employment generated during first 3 years, Million mandays /yr Employment generated after 3 years, Million mandays /yr Diesel saved, M liters 10% 294 31 12 543 20% 589 61 24 1,085 50% 1,471 153 59 2,713 Economic value @ 70 $/bbl, M $ 364 727 1,818 Economic value @ 100 $/bbl, M $ CO2 equivalent, Million tons Assumptions: 519 1.47 1,039 2.93 2,597 7.33 245 Employment generated During first 3 years 104 mandays/ ha /yr After 3 years 40 mandays/ ha /yr 6.2.3 Solid Biofuels Industries - Goal 3: Development of 100% of the Viable Electricity Potential from Sugarcane Based on the 2004 sugarcane level of production, it is estimated that some 3,800 to 7,600 GWh of electricity can be produced from the cogeneration of bagasse, representing some nine to 18 per cent of total electricity consumption. If the region met the 25 per cent ethanol target for ethanol in gasoline, based on the 2004 figures, this would require production of some 12 million tons of sugarcane (this assumes that all cane is used for ethanol). This amount of sugarcane would provide bagasse for the production of between 1,200 to 2,400 gigawatt hours of electricity depending on technology choice. This amount of electricity would be equivalent to the avoided import of 385 to 770 million liters of diesel; at the base price of US$70 per barrel, this would be equivalent to US$260 to $520 millions. 245 Planning Commission of India 264 As discussed earlier, under the 50 per cent goal, the production of electricity from bagasse for these factories as base load facilities for power supply require supplemental fuels. This would provide a market for the production of supplemental biofuels feedstock in solid or liquid form. As shown in Table 6.2.4, there is significant wood available in many of these countries to provide the supplement feedstock for power generation. Table 6.2.4: Average Annual Wood Production and Derived Wood Products 246 Total Roundwood Production Metres3 (2000-02) Fuel & Charcoal Industrial Production Roundwood Sawnwood Paper % % Metres3 % Metres3 % % Change Metres3 Change Metres3 Change (2000Change (2000Change (1990-02) (2000-02) (1990-02) (2000-02) (1990-02) 02) (1990-02) 02) (1990-02) Net Trade in Roundwoo d (2000-02) Barbados Belize Cuba Dom Republic 2,378,000 562,000 98.9 1,554,000 192.0 824,000 556,000 0.0 6,000 0.0 0 0.6 1,971,000 0.7 239,000 0.0 14,000 0.0 1,000 0.0 -5.6 186,000 6.1 57,000 0.0 0 0.0 130,000 0.0 9,000 Guyana Haiti Jamaica Trinidad & Tobago 2,210,000 874,000 -1.6 591,000 -2.4 282,000 0.0 66,000 0.0 1,000 96,000 -20.0 36,000 -2.3 60,000 -29.0 39,000 34.0 8,000 Suriname Total 6,120,000 4,708,000 Per cent of Roundwood Going to: Fuel & Charcoal Industrial Roundwood Sawnwood Paper Barbados Belize Cuba Dom Republic 65 35 23 6.917476 99 1 0 2166.667 Haiti 89 11 6 0 Jamaica Trinidad & Tobago 68 32 23 0 38 63 65 0 Guyana Cuba has been utilizing cane residues including trash as fuel for over 10 years. For example, between 1983 and 2005, Cuba used as fuel more than 2 million tons of residues that substituted 247 for 500 thousand tons of oil, and prevented 1.5 million tons of CO2 emissions . However, this represents only five per cent of its cane residue potential, supplemental fuel sources as therefore available. Also as in Table 6.2.4 above, there is significant amount of wood available in the sugar growing countries to provide supplemental fuel for year-round electricity generation, as well as to supply some small- and medium-scale enterprises. 6.3 The Benefits of Biofuels Industries for the Region The agricultural sector has been in decline for decades, and is experiencing negative growth as it struggles to respond to economic globalization of agricultural commodities. A major determinant 246 Latin America and the Caribbean Selected Economic and Social Data. United States Agency for International Development (USAID), Bureau for Latin America and the Caribbean, Washington, D.C. 20523 May 2004. 247 Douglas, Charles (2006) 265 of a successful response would be finding new markets that are viable for the high cost product it produces, and/or significantly increasing productivity to better compete. The latter is very difficult, given the high costs of inputs (chemicals, energy, and planting material), transportation, and labor, and this is in addition to the low economy of scale. The current state of the region’s agriculture sector prevents it from being a major generator of employment. Many countries are also experiencing significant environmental degradation as a result of unsustainable land use associated with crop production in certain areas. Capitalizing on the potential for biofuels production by the sector would represent a sustainable diversification option, which could help reverse the ongoing trend of decline and degradation of soil resources as well as reversing the continuing decline in employment. The higher economic value of the sugarcane as an energy raw material versus sweetener is based on the high energy content of the cane stalk, and the availability at economic prices of technology to convert the sugarcane into electricity and alcohol. 6.3.1 Socio-economic Benefits Based on the global experience, significant socio-economic benefits accrue from national biofuels programs. In the case of sugarcane-based biofuels programs, these benefits would be primarily as a result of increased economic value of sugarcane as a raw material for energy instead of sweeteners. As shown in Table 6.3.1 below, as the cost of oil and gas increases, the economic value of sugarcane grown increases significantly. It should be noted that the cost of processing is not reflected in the valuation of the raw material. The expected socio-economic benefits that accrue include: • Diversification of the national and regional economy – the majority of countries in the region are very dependent on remittances and/or tourism. Notable exceptions are Trinidad and Tobago, where petroleum fuels dominate the economy, and Guyana and Belize, where the agriculture sector plays a significant role. Overall the economies of these countries are very vulnerable because of the dependence on a few goods and/or services for economic well being. Diversification into viable biofuels industries would reduce vulnerability in a number of ways including reducing the demand on the foreign exchange required to meet local fuel needs, which is increasing along with the increasing cost of crude oil and declining export earnings from sectors such as agriculture. This is very vulnerable as a lot of the export earnings are in the form of remittances from nationals working in foreign countries, which in some countries is the dominant source of foreign exchange earnings. The high per centage of GDP and export earnings required to pay for oil, relative to other economies such as Singapore and Japan, that also have limited fossil resources or none at all, is further evidence of the region’s economic vulnerability (see Figure 6.3.1 below). • Development of regional trade within the CSME – one of the major challenges facing the non-oil producing countries in the Latin American and Caribbean Region, is how they will be able to generate the additional financial resources that will be needed to pay for increasing costly petroleum fuels imports. The development of a regional biofuels industry at a viable scale to meet any significant percentage of liquid fuel demands would be very beneficial to the development of the CSME, by substantially increasing the quantum of financial resources circulating in the CSME. A 50 per cent substitution of imported fuels by biofuels would mean a minimum of US$3.25 billion, based on 2004 figures and costs. 266 Figure 6.3.1: Fuel Cost to Export Earning Ratio for the Caribbean Countries 248 Fuel Cost Export Ratio 70% 60% 50% 40% 30% 20% 10% 0% rd Baba os e Beliz p inica n Re Dom inica Dom eda Gren n Guya a 2003 • Jama ica it St. K ts u St. L cia in St. V cent ame Suri n ad Trinid 2004 Improving the economic value of the crops like sugarcane – the social benefits derived from the production of biofuels raw material varies depending on the sugar and ethanol mix that is produced, and the amount of electricity generated, as shown in Table 6.3.1 below. The value of the 2004 sugarcane crop (38.2 million tons cane) in the 16 countries has been calculated for crude oil prices of US$70 and US$100 per barrel in table. For the production of sugar and molasses only, the value of the sugarcane is US$24 per ton cane, and the total value of the 2004 crop is US$917 million. If all the sugarcane juice is used to produce sugar and the bagasse is used for export electricity, then the value of the sugarcane is US$64 per ton cane at a crude oil price of US$70 per barrel, and US$81/tc at US$100/bbl; the total value of the 2004 crop is US$2.4 billion at US$70 per barrel, and US$3.1 billion at US$100/bbl. If half the sugarcane juice is used to produce ethanol instead of sugar, then the value of the sugarcane increases to US$72 and US$98 per ton cane at crude oil prices of US$70 and US$100/bbl, respectively. If ethanol is produced from the sugarcane juice and electricity from the bagasse then the value of the cane increases to US$80 and US$115 per ton cane for crude prices of US$70 and US$100/bbl, respectively; the total value is now US$3.1 billion at US$70 per barrel and US$ 4.4 billion at US$100 per barrel. Table 6.3.1: Value of 2004 sugarcane crop as a mix of sugar, ethanol and electricity ONLY SUGAR Sugar Mollases TOTAL UNITS Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 22 22 US$ per ton cane 2 2 US$ per ton cane 24 24 US$ per ton cane VALUE of 2004 crop (38.2 million tons cane) 917 248 917 Million US$ Data is taken from World Bank 2006 World Development Indicators. Note the data for Barbados, Belize, Grenada, St. Lucia and Suriname, the 2003 export and import data was used as proxy for 2004. 267 SUGAR & ELECTRICITY Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 22 22 US$ per ton cane 2 2 US$ per ton cane 64 81 US$ per ton cane Electricity Sugar Mollases TOTAL VALUE of 2004 crop (38.2 million tons cane) 2,442 3,096 Million US$ SUGAR, ETHANOL & ELECTRICITY Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 11 11 US$ per ton cane 1 1 US$ per ton cane 20 29 US$ per ton cane 72 98 US$ per ton cane Electricity Sugar Mollases Ethanol TOTAL VALUE of 2004 crop (38.2 million tons cane) 2,754 3,738 Million US$ ETHANOL & ELECTRICITY Electricity Ethanol TOTAL Crude oil @ Crude oil @ 70 US$/barrel 100 US$/barrel 40 57 US$ per ton cane 40 58 US$ per ton cane 80 115 US$ per ton cane VALUE of 2004 crop (38.2 million tons cane) 3,066 Assumptions: Sugar production Sugar price Mollases production Mollases price Ethanol prod from sugars 1 liter ethanol equivalent to Electricity production Diesel consumption Sugarcane production in 2004 0.110 tons / ton cane 200 US$/ton 0.05 tons / ton cane 40 US$ / ton 80 liters / ton cane 0.75 liters gasoline 200 kWh / ton cane 0.30 liters / kWh 38.2 M tc /yr Crude oil price Diesel cost Gasoline cost 70 0.666 0.672 268 4,379 Million US$ 100 US$ /barrel 0.951 US$ / liter 0.960 US$ / liter Note: Diesel and Gasoline costs includes 40% processing & distribution costs but excludes taxes & duties • Improved household incomes - based on the existing wages in the sugar industry and the greater economic benefits that are expected to result from biofuels production, farming households involved in the production of raw material is expected to derive improved benefits. The degree of potential increased benefits of biofuels is, however, significantly influenced by factors such as cost of production, the cost of transportation, and scale of production. • Generation of sustainable employment – as pointed out earlier, biofuels production can be structured to have significant requirement for labor or can be very mechanized depending on the cost of labor. In some countries where the current level of investment in education is inadequate, biofuels production could have a positive impact on providing employment for young workers with limited skills. From the Brazilian example, we know that there will also be demand for higher skilled workers. A million liters per day plant producing ethanol may require up to 200 people, not all necessarily directly employed, to provide support services including agronomic inputs, spares and maintenance, and information technology expertise. • Improved future for the agriculture sector –it will help countries to overcome the changes in export markets, due to EU changes in policies for export from the ACP countries. The performance of the sector has been a negative impact on the socioeconomic conditions in the majority of countries. 6.3.2 Environmental Benefits As listed in both the Barbados Program of Action in 1994, and the 2005 Mauritius Implementation Strategy for Sustainable Development of Small Island States and Low Lying Coastal States, the major concern of these countries is climate change. Under international agreements, all states are required to take mitigation actions to reduce the emissions of greenhouse gases, and implement adaptation options to minimize the projected impact of global climate change. As shown in Table 6.3.2 below, the blending of ethanol with gasoline and diesel for transport, using the year 2004 as baseline, would reduce carbon dioxide emissions by 3.9 to 11.8 million tons, as the ethanol blend ratio rises from 10% to 30 per cent. Table 6.3.2: Greenhouse Gas Mitigation By Ethanol Blends Ethanol Ethanol required for both CO2 Emissions Blend Ratio Gasoline and Diesel mitigated M liters M tons 10% 1,513 3.9 15% 2,269 5.9 20% 3,026 7.9 25% 3,782 9.8 30% 4,539 11.8 The development of biofuels industries addresses both the mitigation and adaptation obligations of all countries under the UNFCCC, but it also represents major adaptation approaches. Biofuels production uses crops that are much more resilient to nature’s destructive forces such as tropical storms/hurricanes, floods, droughts, and fires. Other crops grown for food or exports such as 269 vegetables, tobacco, bananas, coffee, and spices are not as resilient and therefore are much more vulnerable to climate change. Additionally, the production of raw material should result in improved land use leading to reduced soil erosion, improved raw water resources, and improved coastal environmental quality. These environmental benefits are significant and invaluable for a number of countries, if they are successful in pursuing sustainable development. 6.4 Requirements for the Development of a Biofuels Program The international experience related to biofuels production provides a number of lessons as to the necessary conditions for the development of viable and sustainable industries. These necessary conditions, or in the case of countries that wish to initiate development of biofuels industries, challenges can be classified in four categories: a) Policy and legal framework; b) National capacity (technical assistance); c) Investment capital, and; d) Public ownership. 6.4.1 Policy and Legal Framework Policy makers will play a vital role in providing the right environment for all the factors necessary to create a competitive and sustainable ethanol market. Experiences from other countries can be valuable in defining policies to stimulate biofuels. Policies needs to be in place that nurtures the development of a viable industry, in particular support to the development of domestic markets and ensuring the sustainability of the industry in the long-term. Policy intervention should be aimed at creating appropriate regulatory and legislative environments and promoting skills development necessary to the industry’s development. In countries with successful biofuels industries, government policies and the regulatory environment has played a leading role. Sustainable development agendas have steered government energy policies towards increased diversification of sources and energy self-reliance, security of supplies and a cleaner environment. Governments have used a wide range of policies and support mechanisms to address the technical, financial, institutional, and policy barriers that have prevented increased usage of biofuels and other renewable sources of energy. These include research and development in new biofuels crops and conversion technologies, demonstration and public awareness raising programs, soft loans, tax incentives and subsidies to encourage market penetration, development of standards and certification, and training and capacity building at all levels. Policies and regulations have to be continuously modified and adapted to evolving circumstances if scarce national resources are to be used for maximum penetration of renewable fuels into the energy supply matrix. Government would have to secure access and availability of land resources and ensure sustainable production of land use polices that disallows land suited for biofuels raw material production to remain idle, as well as to enforce regulations of sound land use, and provide incentives based on environmental benefits. Supportive and flexible policies and national government commitment at the highest levels, to maximizing synergy and linkages between sectors is necessary. The Belize example also shows the critical need for supportive legislative and legal frameworks such as power purchase agreements and utility pricing. 6.4.2 National Capacity Capacity to plan and implement, monitor and make adjustments over time has to be supported by information, technical assistance, whilst training and referrals represent a unique role for IICA to play. The availability of a number of technical skills is critical to the establishment of a competitive and sustainable ethanol industry. The availability of a skilled workforce is critical to maintain and run a plant efficiently, and to the efficiency and sustainability of the entire system. Critical skills for implementing a successful biofuels program include managers with a decade or 270 more of experience that is crucial for these modern complex plants; good managers cannot be produced quickly and their scarcity may be a major constraint during the development phase of the industry. Skilled personnel are also required for a number of downstream activities including transport, storage, blending and distribution. Training may be required for countries with little experience in handling the distribution of liquids. While the sugar industry has developed a cadre of skilled technicians and engineers, they would probably require additional training to run and maintain a modern, sophisticated ethanol plant optimally. - Technical capacity for research and development is essential. Experience from Brazil has shown that the development of a constant supply of productive, disease resistant varieties for particular agronomic environments and the development of environmentally benign pest management technologies are major factors for increasing and maintaining cane productivity. - Research and extension services are important to determine the performance of selected varieties under field and processing conditions, to enable pests and diseases to be identified and controlled before they become a serious problem, and to inform the plant breeders and farmers. - Awareness and training in relation to environmental best practices and its implementation are important to protect the environment and to the long-term sustainability of the industry. In many cases, environmental best practices have been shown to result in 249 economic benefits . The production of ethanol, sugar and electricity require multiple skills usually associated with one industry. “System thinkers” are required to handle aspects of the production chain that are not directly linked to ethanol production, including infrastructure, logistics, land use, plant configurations, the use of co-products, and disposal of wastes. It would be necessary to develop the skills base essential for establishing and expansion of the industry, including actively supporting exchange visits and placement for key personnel with relevant organizations abroad. Where necessary, there would be strengthening of research and extension facilities to provide the necessary inputs to the industry. This is particularly important in the areas of plant breeding and selection and integrated pest management 6.4.3 Investment Capital Road systems for transportation and storage facilities are a basic requirement. In countries with existing sugar industries there would have to development for the plant oil and solid biofuels. Investments in the equipment and hardware for biofuels production would also be required. Given the limited financial resources available to governments, enabling economic policies would be required to provide market-based mechanisms to stimulate private investments in biofuels production. Examples of market-based mechanisms for stimulating biofuels in the domestic market include: - Encouraging biofuels over fossil fuels through suitable tax regimes; - Encouraging the replacement of MTBE with ethanol; - Requiring a share of transport fuels to be provided by biofuels; - Encouraging the sale of vehicles that can run on higher ethanol blends (E10 and above) through mechanisms such as positive differential tariffs, for the import of such vehicles – this would include both spark and compression ignition vehicles, and; - Promoting biofuels procurement in government and other organizations. 249 Environmental best practice guidelines developed by Noodsberg Farmers in South Africa and by the South African Sugar Association. 271 6.4.4 Hardware and Infrastructure These are core short-term investments that would have to be made to catalyze the development and validate the viability and help create the pre-conditions for private sector support and investment. For example, financial resources at concession terms, as shown in the most recent financing of a biofuels investment of a 32.5W bagasse fueled co-generation facility, at a sugar factory in Belize, costing US$47 million. The funding came from a variety of sources in the form of loan and equity financing from different sources including the Caribbean Development Bank (CDB) and private financing. However, without the legislative and legal framework that exists in Belize, such a private sector project would have been impossible to fund, much less arrange the additional loan and equity financing needed from other international players. Concessionary resources are also needed to assist in the preparation of implementation documents that would make possible innovating financing options such as a private sector developed facility under agreements like Build Own Lease Transfer (BOLT). Additional requirements include an economic and social climate that is stable and attractive for long-term investments, and a robust regulatory and legal framework that facilitates the development of the industry. Progress on cogeneration, for example, is often hampered through the lack of a suitable regulatory framework for small producers to sell power to the grid at a fair price. There should also be harmonization of the tax regimes and customs procedures within the region, and the region should look to developing partnerships with industries and markets worldwide, and entering into joint ventures, technology support, and export import financing for equipment procurement. 6.4.5 Public Ownership Public ownership would involve bringing together all stakeholders from relevant industries, research organisations, government and civil society to promote the industry. Public education and awareness would lead to ownership by the population. Countries would benefit from promoting the industry at home and internationally, possibly through the appointment of a high level “champion.” There would need to be adequate social regulations and laws that protect the rights of people associated with the industry and the putting in place of mechanisms to resolve conflicts between all sectors involved. Disagreements between the sugar cane producers, sugar and ethanol producers, and electricity companies can hamper the development of the industry. Strong environmental regulations and laws to prevent pollution of water systems and coastal zones, encourage biodiversity, promote sustainable farming practices and prevent atmospheric pollution, would have to be backed up by strong enforcement. These considerations are particularly important in areas where tourism is an important economic activity. 6.5 The Challenges - Production & Utilization a) Production The development of biofuels industries will represent a new endeavor for the countries. The closest experience for liquid biofuels is the production of potable alcohol (rum that is widespread across the region. The production of rum is a very profitable activity for a number of producers; indeed, the region boasts a number of world-renowned brands. However, the development of liquid biofuels industries implies a relatively steep learning curve, but starting off with valuable experience with agronomic and conversion aspects of ethanol production. In the case of biodiesel, the relevant experience comes from the production of copra and coconut oil. In the case of the production and processing of solid biofuels, the regional experience is limited to the forestry sector with limited experience from charcoal production. The Brazilian ethanol program has experienced an impressive learning curve during the last three decades. As a result, production cost in 2004 was a quarter of what it was in the 1970s, reflecting cumulative results of a large number of improvements both on the agricultural side (primarily from 272 increase in yields) and on the industrial one (primarily from economies of scale and process improvements, but also from use of co-products and better infrastructures), as well as the continuous development of the skills base. The availability of a number of technical skills is critical to the establishment of a biofuels industry. A skilled workforce is critical to maintain and run a plant efficiently, and to the efficiency and sustainability of the entire system. Critical skills required are managerial and technical skills for the operation of ethanol plants, technical skills for the development and management of sugar cane crops, skills in relation to environmental best practice, policy-making skills, as well as a range of other skills needed to provide support services to the industry. Countries like Brazil and India could contribute to the development of technical and managerial skills, and knowledge in the areas of agronomy, waste management, downstream activities, and systems thinking and integration of sectors. The region is well positioned through IICA to access any benefits from this experience. Jamaica and Trinidad and Tobago were exporters of ethanol, to the US, in 2005, representing experience in the handling of ethanol fuel. The major challenges on the production side for biofuels are land access, labor and transportation cost, and quality control. The ongoing access to information on best practices at all levels across all sectors of the industry is important for a sustainable and profitable industry. Best practices will differ according to location, and evolve as informed by research and with the development of new technologies and techniques. Best practices should apply to agronomic activities, environmental management, coproducts use, wastes disposal, stakeholder communication, and workplace activities. b) Utilization Utilization of liquid biofuels (ethanol and biodiesel) would require points of fuel production to be connected to distribution outlets (gas stations). The physical connection include the necessary modification to vehicles, as discussed in the technical aspects of biofuels, establishment of blending facilities, water tight storage and transport infrastructure. These will have cost implications and thereby impact the financial viability of biofuels industries. For example, the costs of transporting ethanol in the US, by tanker over less that 300 km, is between US$0.01 to 250 US$0.02 per liter, and by boat (ocean or inland), between US$0.01 and US$0.03 per liter. Some cost estimates are available for downstream infrastructure and equipment: - A 40 million-litre tank, required if storage tanks are not available, costs about US$500,000. - The associated splash blending systems, including the necessary modifications to have an ethanol-compatible terminal are in the range of an additional US$500,000. Despite these investments, if sales volumes are sufficiently high (i.e., 24 tank refills per year or 251 more), the impact on ethanol costs would be around $0.002 per liter of ethanol. Overall, total cost for transporting, storing and dispensing ethanol ranges from about US$0.01 to US$ 0.07 per 252 liter . Utilization of solid biofuels would primarily be for the generation of electricity either for local consumption or for export. Requirement for using solid biofuels would be linked to technology and rules and regulations for the generation, transmission and distribution of electricity. Generation of electricity for export to the grid would require agreements for power purchase with the national utility, or for power-wheeling to other users. Implementing legislation for Power Purchase Agreements (PPA) and appropriate regulatory reform (such as an independent regulatory for the energy sector), and deregulation of the foreign exchange regime and privatization have been successful in getting investments into power generation. 250 IEA, 2004 IEA, 2004 252 DIFID Report 251 273 6.6 The Role of IICA The development of a regional biofuels industry is based on substitution of liquid and solid biofuels for petroleum fuels in regional transportation and electricity generation. The proposed biofuels industries would provide the region with new impetus for the troubled agricultural sector that, as discussed earlier, has been in decline both in terms of contribution to national development through employment generation and export earning, for more than a decade. The changes in global trade protocol have negatively impacted the economic and financial returns from export commodities such as sugar and bananas. In addition, the region’s farmers are having difficulties in competing with imported food. This makes for a less than promising future for the sector in many countries across the region which, as shown in Table 6.6.1. below, is a major employer in a number of countries. This new market could help boost the future prospects of the sector in the production of biofuels to reduce the level of petroleum imports. Table 6.6.1: Total Population, Agricultural Population and Rural Population (Select 253 Caribbean Countries) Country Total Agricultural Rural Population 256 Population Population Relative to Relative to Total (%) 254 255 (millions) Total (%) Antigua and Barbuda 0.1 24 62 Barbados 0.3 4 48 Belize 0.3 30.3 52 Cuba 11.2 13.5 25 Dominican Republic 8.6 15.4 34 Guyana 0.7 16.9 62 Haiti 2.9 dna 63 Jamaica 2.6 20 43 Saint Kitts & Nevis - 21.1 66 St. Lucia St. Vincent and The Grenadines 0.2 22.4 70 0.1 23.1 42 Suriname 0.4 19 24 Trinidad & Tobago 1.3 8.3 24 There are a number of causes for problems in the region’s agricultural sector including: high cost of inputs, limited opportunities to exploit economies of scale, weather conditions and declining capacity and investment. Plans for rehabilitating the sector are focused on linking the sector with the thriving tourism sector, specifically focusing on vegetables, meats and fruits. The rationale for this focus is the existence of a unique market that has remained under-exploited. There is, however, potential synergy between both strategies as the biofuels industries would produce some key inputs for the production of vegetables and fruits that would help maximize economic benefits. Potential inputs from biofuels would include fertilizers, enhanced water resources, and local energy services – refrigeration, lighting, processing, irrigation, transportation, etc., all of which are critical to a number of countries successfully implementing the agro-tourism opportunities, as well as benefiting from conventional agricultural activities. 253 Compiled from FAOSTATS Human Development Report 2005 (data for 2003) 255 FAOSTATS 256 FAO, Food and Agriculture Indicators 2003– Prepared by ESSA, October 2005 254 274 The major issues that may arise in some countries where limited land resources and relatively high population density come together, is land-use policies. The international experience shows that at periods during the development of the Brazilian program, there has been debate of how much land for food and how much for food. This debate is not likely in many countries as there is growing dependence on imports to meet food demand. Land use policies would, however, be critical in ensuring that the soil and the crop as well as the production systems are sustainable. Unlike increasing the production of meats, vegetables and fruits that represents change within the sector, the production and use of biofuels as a substitute for petroleum represents challenging changes within the national economy. The global experience discussed earlier, as well as the constraints and challenges analyzed, shows that the development of national-scale biofuels programs require: • Strong Commitment from the National Government; • Private sector with strong vested interest; • Institutional capacity; • Market Access and Transparent Pricing, and; • Quality Control. Given the limited capacity that exists in the energy sector in the majority of the countries, the development of biofuels industries would require the provision of systematic long-term technical assistance. This support function is critical, and one that IICA, as discussed earlier, based on its institutional character, is uniquely positioned to play. The support function of IICA is categorized as support for: a) Development of policy and legal framework; b) Building capacity; c) Promoting investments, and; d) Public ownership. 6.6.1 • • Policy and Legal Framework Development Assistance to countries to help identify which biofuels industries are likely to provide maximum benefits based on land resources and petroleum fuel usage. Provide assistance to national governments in the development of the policies that would catalyze and drive the development of biofuels production. 6.6.2 Building Capacity to Support Development National Capacity in Biofuels Production and Use • Support the establishment of research and development of biofuels systems, including the development and/or use of high biomass producing crops such as energy cane, oil seeds and fast growing tree species. Support the member countries with the identification of available lands and appropriate crop that would provide the maximum sustainable supply of raw material. Assist countries in assessment of Biomass resources. Assist with the preparation of pre-feasibility studies to identify potential industries and constraints and cost benefits. Provide innovative information support facilities – this could include virtual demonstration center of various biofuels industries. Assist with the development of financial agreements and power purchase agreements. • • • • • 6.6.3 Promoting Investments In Biofuels Support to develop regional strategies to advance the production and use of biofuels would be very critical to achieving maximizing progress in developing the industry. The regional dimension would allow for an increased number of options for biofuels production versus purely national 275 options. For example, due to environmental and/or land resource endowment, economies of scale, and labor cost, some countries would not be able to establish viable industries for a particular biofuel(s). However, through the CSME, countries with markets but not enough or no capacity to produce a particular biofuel can establish partnerships with other countries. This is a model used very successfully by countries like Singapore, that have very limited agricultural land, to help meet some of its food demand. 6.6.4 Public Education and Ownership For IICA to play this role, it would need to undertake institutional strengthening, adding professional skills in energy planning and policy, and engineering, and information support capacity that allows IICA to implement a regional program. This will require a well-defined and focused research, development and demonstration component. 276 CHAPTER 7 CONCLUSION 277 7.0 CONCLUSION As can be seen from the analysis of the data presented in Annex 4, the biofuels production potential of the different countries, based on the average 2003 to 2005 agricultural production, there is not enough agricultural production to equate to fuel demand in 2004, but there is land resources available to significantly increase production levels. The amount of biofuels from sugarcane juice and coconut oil, which are the two primary potential sources of biofuels, would have to be increased almost four-fold to meet the regional demand for gasoline and diesel, in 2004. This level of demand points to a potentially significant regional market in energy for farmers, if the economics of biofuels production prove favorable. Analysis of the 16 countries’ 2004 crop production figures reveal that if all the sugarcane crop were converted to ethanol, the quantity of ethanol produced would be approximately 3,100 million liters, which can substitute around 2,300 million liters of gasoline. The quantity of gasoline imported in 2004 was about 4,000 million liters, and the quantity of diesel, 5,400 million liters. Instead of doing cogeneration to produce electricity for export to the national grid as in Mauritius and some parts of Brazil, India, and Indonesia, and if all the bagasse were to be converted to fuel alcohol, using the best available technology, then an estimated 1,000 million liters could be produced. The technology for producing ethanol from cellulosic materials such as bagasse, straw and wood is under development with a few pilot projects underway in Canada, Finland and Sweden. It is likely to take another five to 10 years to reach a commercially mature stage. If the current high sucrose varieties of sugarcane were replaced with energy cane varieties (these varieties’ biomass and fermentable solids yields are both twice that of the existing high sucrose varieties), then nearly 2,000 million liters of ethanol can be produced from bagasse, and another 3,100 million liters from the sugars, giving a total production of 8,200 million liters. This level of liquid biofuels production would meet all the projected demand for gasoline and a significant portion of the demand for diesel, presuming of course that appropriate transportation policies can be implemented so alcohol fuels is used in both spark ignition and compression ignition engines. The global biofuels experiences analyzed suggest that the principal requirement, once market and production capacity has been established, is government leadership. Based on a crude price of US$70 per barrel, this amount of biofuels would be worth in excess of US$3.6 billion, which is nearly 55 per cent of the region’s total agricultural output, in 2004. The reduction in carbon dioxide emissions would amount to some 21 million tons, worth over US$100 257 million, based on a value of US$5/ton. It is estimated that the Brazilian sugarcane-based biofuels program produced 16 billion liters of ethanol, and avoided the emission of some 40 millions tons of greenhouse gases in 2004. Examination of the regional land resources endowment, labor force, and climate, shows that their is no land resource constraint to the production of the raw material to meet the entire regional demand for biofuels to replace the amount of gasoline and diesel imported in 2004. Despite large disparities in land resource endowments across the countries, that would place constraint on the participation of some countries, there would be significant regional benefits as countries would be able to trade within the CSME. While biofuels has the potential to be one of the largest traded commodities within the region, it will, however, require coordination at the national and regional levels if the significant social, economic, and environmental benefits that accrue from biofuels are to be realized. IICA July 2006 278 IICA TECHNICAL PAPER – ANNEXES 279 Annex 1 – Technical Issues in the Production and use of Liquid Biofuels Liquid biofuels are used mainly in two types of engines: • Spark ignition (SI) engines that generally use gasoline / petrol as fuel; these engines are used in automobiles, small boats, aircraft and small electricity generating sets; • Compression ignition (CI) engines that generally use diesel as fuel; these engines are used in medium and heavy duty trucks and buses, boats and ships, and diesel power plants; Technical details of the following main uses of liquid biofuels are given in the following sections: a) Ethanol in SI engines b) Ethanol in CI engines c) Coconut oil in CI engines d) Biodiesel in CI engines a) Ethanol in SI engines Ethanol makes an excellent motor fuel for the following reasons: a) Ethanol can be used as an octane enhancer in petrol since its octane numbers are higher than those of petrol. Ethanol’s research octane number (RON) is 109 and its motor octane number (MON) is 90. b) Ethanol also has a lower vapor pressure than gasoline that results in lower evaporative emission. c) Ethanol’s flammability in air is also much lower than that of gasoline. This reduces the number and severity of vehicle fires. d) Ethanol can be blended directly in petrol, up to a mix of 22% (anhydrous), without engine modifications. Higher blends upto 100% ethanol (hydrated) are possible with engine modifications. e) Anhydrous ethanol has lower and higher heating values of 21.2 MJ per liter and 23.4 MJ per liter, respectively; for gasoline the values are 30.1 and 34.9 MJ per liter. Table 2 Fuel properties and characteristics of Ethanol and Petrol Petrol Ethanol Specific calorific value (KJ/kg) 43,900 26,700 a Octane number (RON/MON) 91/80 109/98 Latentheat of Vaporization (kJ/kg) 376-502 903 Ignition temperature (oC) 220 420 Stoichiometric A/F ratio 14.5 9 Source: Goldemberg and Macedo, 1994 (a) RON (Research Octane Number): as defined by ASTM in D908-47T; MON (Motor Octane Number): as defined in ASTM D357-47 A comparison between the fuel properties and characteristics of ethanol with petrol are given in Table 36. Ethanol’s excellent properties as a motor fuel has led to the development of three types of engines by major automobile manufacturers in Brazil: a) Dedicated (E-100) engines that can run on 100% hydrated ethanol (containing 5% moisture); b) Modified (E-22) engines that can run on an ethanol-gasoline mixture containing 22% anhydrous ethanol (zero % moisture); c) “Flex-fuel” cars that can run on gasoline or ethanol or any blend of the two fuels. Initially, carburetor-based systems were developed, but since the early 1990s, electronic fuel injection systems are available for both E-22 and E-100 engines. “Flex fuel” cars have recently been developed in response to ethanol shortages so that vehicles can also run on petrol when ethanol is not available. The main modifications necessary to run petrol engines on ethanol are listed in Table 22. The modifications are necessary because of two factors: • Differences in combustion process parameters and fuel properties; and 280 • Corrosive behaviour of ethanol Table 3 Modifications required to run petrol engines on ethanol Modifications required • Higher compression ratios (12:1, instead of 8.1:1); • Larger fuel tank volumes ( ~ 20% ) for equivalent Due to combustion process autonomy; parameters and fuel properties • Colder spark plugs; • Specific carburetor, distribution or fuel injection calibrations; • Automatic cold starting system (gasoline injection); • Heated air inlet (with exhaust manifold); • Electric warm-up system in some cases; • Fuel tanks: tin coated (electrolytic) steel, 7um; • Filling nozzle: tin coated (hot immersion), 100g/m2; • Fuel lines: pump to tank, polyamide (nylon 11); Due to corrosive behaviour of • Pump to carburetor, nitrile rubber; ethanol • Carburetor surface: Electroless nickel (Zamak, Cu-2um, Ni-5um); • Fuel pump finish, steel, coating with Cd-Ni-dichromate (10um); • Cylinder head gasket fire ring: stainless steel. • Valve materials and seats: hardened. Source: Goldemberg and Macedo, 1994 Table 4 Fuel Ethanol Specifications Anhydrous Alcoholic strength (% vol, 20oC) 99.5 (min.) 30 (max.) Acidity (as acetic acid) (mg/l) pH 500 (max.) Conductivity (uS/m) Copper (mg/kg) Sodium (mg/kg) Chloride (mg/kg) Sulphate (mg/kg) 30 (max.) Dry residue (mg/l) Source: Goldemberg and Macedo, 1994 b) Hydrated 95.2 ± 0.6 30 (max) 7±1 500 (max.) 2 (max.) 5 (max.) 1 (max.) 4 (max.) 30 (max.) Specifications for the composition of ethanol as a motor fuel are given in Table 23. These specifications must be followed in order to limit the corrosive’ behavior of ethanol and formation of inorganic deposits on internal engine surfaces. Ethanol in CI engines Ethanol can be used in CI engines either as low level blends (10 to 15% ) or as neat ethanol fuel (E-95) – in both cases hydrous ethanol containing approximately 95% ethanol and 5% water (E95). Since ethanol is not miscible in diesel, some emulsifiers and solubilisers have to be added in the low level blends to prevent separation of the phases. 10 to 15% blends of ethanol with diesel do not require any modifications in the diesel engine. E-95 has a now cetane number, so an additive to improve ignition has to be added; composition of neat ethanol used in CI bus engines is given in Table ???. Several experiments have been done since the early 1990s to modify diesel engines to adjust their fuel auto-ignition characteristics, in order to be able to run on very high ethanol blends, such as 95% ethanol. In 1992, Archer Daniels Midland (ADM) put into service the first fleet of ethanolpowered, heavy-duty trucks for evaluation and demonstration in the US. Four trucks were 281 equipped with specially modified Detroit Diesel Corporation model 6V-92TA engines and were fuelled with E95, composed of 95% ethanol and 5% gasoline [IEA, 2004]. Substantial engine modifications were necessary, including to the electronic control module and the electronic fuel injectors. Since ethanol contains only about 60% of the energy of diesel fuel per unit volume, more ethanol fuel is required to generate the same amount of power in the engine. Therefore, larger ethanol-resistant fuel pumps were used and the diameter of the holes in the injector tips was increased. The bypass air system was modified to achieve the proper ethanol compression ignition temperature. Other tests of high-level ethanol blends in modified diesel engines have now been carried out in Minnesota and Sweden. In both cases, the vehicles performed well, although in the Minnesota trial the maintenance and repair costs of the E95 trucks were considerably higher, primarily due to fuel filter and fuel pump issues. From an emissions standpoint, it was found that the E95 trucks appear to emit less particulate matter and fewer oxides of nitrogen but more carbon monoxide and hydrocarbons than their conventional diesel-fuelled counterparts. The Swedish programme is probably the world’s largest, and is ongoing. Both Scania and Volvo manufacture buses that can run on 95% hydrous ethanol. Specifications for ETAMAX D, an ethanol fuel produced by the ethanol manufacturer Sekab and used in Swedish buses are given in Table 40. Since 1990, Scania has supplied around 450 ethanol buses to 15 Swedish cities. Stockholm already has the world’s largest fleet of ethanol buses, and after the addition of 123 ethanol-fuelled suburban buses during autumn 2005, Storstockholms Lokaltrafik (SL), the public transport operator in greater Stockholm is now operating around 350 ethanol buses. Based on its experience since 1996, SL has found that modified service requirements are unnecessary, apart from more frequent cleaning of the injectors to reduce the acetic acid odour. Table 5 Specifications of ETAMAX D ethanol fuel for buses The exhaust emissions are PROPERTY SPECIFICATION considerably below those of the Appearance Clear, without particles diesel buses in the case of all pH min-max 5.2 – 9.0 substances subject to statutory Water max %mass 6.20 limits, as well as for unregulated Density g/ml 0 820 – 0.840 constituents, such as aldehydes Fuel composition and polyaromatic hydrocarbons. Ethanol 95%, %mass 90.2 The ethanol buses used by SL are Ignition Improver, %mass 7.0 equipped with Scania' s 9-litre 230 MTBE, %mass 2.3 hp ethanol engine, which has had Isobutanol, %mass 0.5 exhaust emissions equivalent to Corrosion Inhibitor, ppm 90 Euro 4 since many years. Color red Source: Sekab The main differences between Scania’s 95% ethanol (E-95) powered buses and diesel buses are: a) The fuel system on the ethanol buses is modified by installing bigger fuel tanks since the fuel consumption for ethanol is approximately 60% higher compared with diesel; b) Ethanol buses have larger injectors to take account of the higher consumption resulting from the lower energy content of ethanol; c) Fuel injection pumps on ethanol buses have a higher capacity and are fitted with a separate lubrication system since ethanol, unlike diesel oil, has no lubricating properties; the injection timing is also modified; d) Gaskets and filters are changed to those resistant to ethanol; e) Modifications to the basic engine are confined to an increase in the compression ratio from 18:1 for diesel to 23:1 for E95; f) An “ignition-improving” additive is required with E-95 engines to help initiate combustion of the ethanol fuel and decrease ignition delay. However, with the engine modifications, such additives were actually easier to develop, and were developed earlier, than for ethanol in low282 level blends in conventional diesel engines. Scania has assisted in developing one blending agent, used to create the ethanol formulation “Beraid”, that is now undergoing approval in the European Union as a reference fuel for diesel engines that run on ethanol. Another formulation, called “Puranol”, has been developed by the Pure Energy Corporation; g) The glow plug system is modified to help start the E-95 engine; h) An engine oil without additives must be used with E-95. i) The catalytic exhaust gas purification system has been adapted for the ethanol buses in collaboration with the Royal Institute of Technology, Stockholm. While low level ethanol blends with diesel can easily be introduced, it is the use of 95% ethanol fuel in E-95 engines that can make a substantial displacement of diesel by ethanol possible. The E-95 engine for buses and trucks is a very attractive and proven option especially for ethanol producing SIDS who aim to substitute a very high percentage of their imported diesel fuel consumption with locally produced ethanol. c) Coconut oil in CI engines When Rudolf Diesel, the inventor of the compression ignition (diesel) engine, demonstrated for the first time his invention at the Exhibition Fair in Paris in 1898, the fuel he used in the engine was peanut oil. Almost any vegetable oil can be burned in a CI engine, though some modifications may be necessary on an engine that has been optimized to run on petroleum diesel. These fuels are called “pure plant oil” (PPO) or “straight vegetable oil” (SVO). Important fuel related properties of the most widely used vegetable oils including coconut oil is compared with petroleum diesel in Table 39. One of the most widely used plant oils in Germany, Denmark and other European countries is rape seed oil, so its properties and effects on the diesel engine have been studied in detail. Kits are now available for modifying car engines to run on 100% rapeseed oil or diesel or any mixture of the two, even during the north European winters without any problems. Soyabean oil is used to some extent in USA. It is only recently that the use of palm oil and coconut oil in diesel engines has been studied and used in south-east Asian countries (Thailand, Philippines, Indonesia, India, etc.) and at several places in the south Pacific notably Vanuatu. Coconut oil blends with diesel and kerosene have been used quite successfully in automobiles but its use in diesel power plants is still experimental. One of the key issues is the validity of manufacturer’s warranties, so utilities on some SIDS are trying to test coconut oil blends in their diesel gensets in collaboration with manufacturers such as Caterpillar. Table 6 Fuel-related properties of vegetable oils and petroleum diesel Specific Cetane Kinematic Solidification Energy, Gross Numbe Viscosity@ Point 40°C (cS) (MJ/kg) r (C) Petroleum 45.3 45 – 55 4 -9 Diesel Coconut Oil 42.0 60 20 24 Palm Oil 39.6 37 35 Rapeseed Oil 39.7 38 37 -10 Soybean Oil 39.6 37.9 33 -16 Linseed Oil 39.7 29 -24 Source: Bradley, 2004 Iodine Value Saponificatio n Value - - 10 54 125 130 179 268 199 175 191 190 The significance of these properties for using coconut oil as a diesel substitute are: Specific Energy – indication of the fuel’s energy released when it is burned. Coconut oil’s energy (38.4 MJ/kg or 34.9 MJ/liter) is a little less than petro-diesel (46 MJ/kg or 38.6 MJ/liter). The energy content of one liter of coconut oil is only 90% of that of one liter of diesel. However, it has been found that coconut oil blends give better mileage on a kms per liter basis than diesel. This 283 is due to the improved burning characteristics of coconut oil in the cylinder that also gives more torque. Cetane Number (CN) – indication of the fuel’s willingness to ignite when it is compressed. Coconut oil’s CN (60) is the highest. Viscosity – indication of the fuel’s ability to atomize in the injector system. Coconut oil’s viscosity is comparable with other oils but is several times higher than petrodiesel. Higher viscosity will cause poor volatilization of the fuel in the injector system and poor spray pattern. This can cause injector coking and crankcase lubricant polymerization. Viscosity can be reduced by four ways: (a) blending, (b) transesterification, (c) microemulsification, or (d) pyrolysis. Solidification Point – indication of the temperature at which the fuel will turn solid. Coconut oil’s solidification point (24°C) is at room temperature. This can be lowered by blending it with diesel or kerosene. Removing the residual water and free fatty acids found in mill refined coconut oil also reduces the melting point to some extent. Iodine Value (IV) – indication of the ability of the fuel to polymerize due to the fuels’ degree of bonds available. Coconut oil’s IV (10) is the lowest among all the fuels so it can be used directly in the engines without modification. Saponification Value (SV) – indication of the fuel’s ability to vaporize and atomize due to the fuels carbon chains. Coconut oil has the highest SV (268), so it will ignite more quickly than other plant oils. d) Biodiesel in CI engines A high cetane number and a low iodine number makes coconut oil well suited for CI engines, but it has two main drawbacks: a high melting point and high viscosity, both of which can be corrected by esterifying the oil into biodiesel. Biodiesel made from coconut oil by transesterification has a melting point that is below zero degree C and its cetane and iodine numbers are nearly the same as coconut oil (refer Table 40). Biodiesel has other advantages over coconut oil: its viscosity and other physical properties are similar to petroleum diesel so it can be easily mixed, transported and distributed with diesel, and most diesel engines do not need any modification for using blends of biodiesel. Table 7 Fuel related properties of oils & fats and their esters Melting Range deg C Iodine Methyl Ethyl number Type of Oil Oil / Fat Ester Ester Rapeseed oil, h. eruc. 5 0 -2 97 to 105 Rapeseed oil, i. eruc. -5 -10 -12 110 to 115 Sunflower oil -18 -12 -14 125 to 135 Olive oil -12 -6 -8 77 to 94 Soybean oil -12 -10 -12 125 to 140 Cotton seed oil 0 -5 -8 100 to 115 Corn oil -5 -10 -12 115 to 124 Coconut oil 20 to 24 -9 -6 8 to 10 Palm kernel oil 20 to 26 -8 -8 12 to 18 Palm oil 30 to 38 14 10 44 to 58 Palm oleine 20 to 25 5 3 85 to 95 Palm stearine 35 to 40 21 18 20 to 45 Tallow 35 to 40 16 12 50 to 60 Lard 32 to 36 14 10 60 to 70 Source: Journey to Forever Cetane Number 55 58 52 60 53 55 53 70 70 65 65 85 75 65 The major international standards for biodiesel (Austrian, German, European and US) are given in Table 43. Does not exist Table 8 Biodiesel Standards 284 BioDiesel Property Unit Austrian Standard C1190 1) Feb. 91 DIN 51606 Sept 1997 U.S. Quality Euro Specification Standard NBB/ASTM EN 14214 Density at 15°C g/cm3 0.86 - 0.90 0.875 - 0.90 / 0.86 - 0.90 Viscosity at 40°C mm2/s 6.5 - 9.0 (20°C) 3.5 - 5.0 1.9 - 6.0 3.50 - 5.00 Flash point °C (°F) min. 55 (131) min. 110 (230) min. 100 (212) min. 120 (248) CFPP °C (°F) summer winter max. 0 (32) max. 0 (32) / max. -8 (17.6) max. -20 (-4) 2) Total sulphur mg/kg max. 200 max. 100 max. 500 max. 10.0 Conradson (CCR) at 100% at 10% % mass max. 0.1 / max. 0.05 / max. 0.05 / / max. 0.30 Cetane number - min. 48 min. 49 min. 40 min. 51 Sulfated ash content % mass max. 0.02 max. 0.03 max. 0.02 max. 0.02 Water content mg/kg free of deposited water max. 300 / max. 500 Water & sediment vol. % / / max. 0.05 / Total contamination mg/kg / max. 20 / max. 24 Copper corrosion ( 3 hs, 50°C) degree of Corrosion / 1 No. 3b max. 1 Neutralisation value mg max. 1 max. 0.5 max. 0.8 max. 0.50 Oxidation stability h / / / min. 6.0 Methanol content % mass max. 0.30 max. 0.3 max. 0.2 max. 0.20 Ester content % mass / / / min 96.5 Monoglycerides % mass / max. 0.8 / max. 0.80 Diglycerides % mass / max. 0.4 / max. 0.20 Triglycerides % mass / max. 0.4 / max. 0.20 Free glycerine % mass max. 0.03 max. 0.02 max. 0.02 max. 0.02 Total glycerine % mass max. 0.25 max. 0.25 max. 0.24 max. 0.25 / max. 115 / max. 120 Iodine value Linolenic acid ME % mass / / / max. 12.0 Polyunsaturated (>=4db) % mass / / / max. 1 Phosphorus content mg/kg / max. 10 / max. 10.0 Alkaline content (Na+K) mg/kg / max. 5 / max. 5.0 285 BioDiesel Property Unit Austrian Standard C1190 1) Feb. 91 DIN 51606 Sept 1997 U.S. Quality Euro Specification Standard NBB/ASTM EN 14214 Alkaline earth mg/kg / / / metals (Ca + Mg) Source: BioDiesel International; (1) the world' s first BioDiesel standard, ÖNORM C1190 (Feb 1991); (2) depending on the national appendix to EN 14214 max. 5.0 The main characteristics of biodiesel as a fuel for CI engines are: a) Nearly all compression ignition engines will burn biodiesel without any modification. However, biodiesel contains trace amounts of methanol or ethanol and will, over time, degrade any rubber parts that it comes in contact with. In some automobiles the fuel hose that carries fuel from the fuel door to the fuel tank and the fuel hose that carries fuel from the tank to engine may have to be replaced earlier than usual. b) Biodiesel generally has a cetane rating of between 50-60 whereas diesel fuel generally has a cetane rating of between 40-50. Biodiesel’s higher cetane rating is due to its higher oxygen content and superior combustion properties. c) Biodiesel is more lubricating to the engine and therefore can help to prolong engine life. d) Maintenance costs are unaffected by using biodiesel. e) The fuel consumption of automobiles using biodiesel (kms per litre) is almost the same as those using petroleum diesel. f) In tests done in US universities and in Europe, engines running on biodiesel have minor, if any differences in torque, horse power, range, and top speed. Engines running on biodiesel generally idle smoother and accelerate more smoothly. Most European diesel engines manufactured for the European market now come with biodieselwarranted engines. In Europe, Volkswagen, Mercedes, Volvo and others are all warranted to run at 100% biodiesel. However, diesel engines made for the US market, have differing warranty coverage. Some diesels in the US are now warranted for use with biodiesel that meets the automobile manufacturer’s fuel specifications. Most warranties state that any fuel system problem caused by fuel that does not meet specs is not covered by the warranty, however all vehiclerelated problems are covered regardless of the type of fuel used. [Biodiesel America] 286 Annex 2 Technical Aspects of Agro-energy Sugarcane is one of the most efficient crops for converting solar radiation into biomass. As can be seen in Figure 1, the above ground parts of the sugarcane plant (stem, leaves, tops) can produce over 130 tons of dry matter per hectare annually (world average of 60 dry t/ha/yr) giving an annual energy yield of over 1300 gigajoules per hectare (world average of over 600 GJ/ha). Eucalyptus energy plantations comes next producing over 100 dry t/ha/yr with an annual energy yield of 1000 GJ/ha/yr. Figure 2 Dry tonnage and energy yields per hectare for different biomass production systems258 A2.1 Properties of agricultural residues Heating Values Agricultural residues have heating values on a dry basis ranging from 14 to 20 gigajoules per ton which is lower than the energy density of other solid fuels used for power generation such as bituminous coal (30 to 35 gigajoules per ton) or lignite (23 to 26 gigajoules per ton). Agroresidues also have a fairly low energy density at the point of production due to the moisture content, which can vary from 8% to 20% for straws, from 40% to 50% for bagasse and from 75% to 90% in animal manures. The heating values for commonly found agricultural residues given in Table 16 are the “higher heating values” (HHV) for dry biomass. The “lower heating values” (LHV) take into account the latent heat of evaporation of the moisture in the biomass and are typically 5% to 6% lower than HHV for sun dried straw, but can be more than 30% lower for high moisture residues like bagasse. 258 Watson, R.T., Zinyowera, M.C., Moss, R.H., and Dokken, D.J. (eds), 1996. Climate Change 1995: Adaptations and Mitigation of Climate Change, Cambridge University Press, Cambridge, UK. 287 Table 9 Residue Ratio, Energy Content and Uses of combustible agricultural residues259 Crop Residue Barley Coconut Straw Shell Coconut Coconut Cotton Mustard Cotton Groundnut Groundnut Maize Maize Millet Seed Pulses Fibre Pith Stalks gin waste Shells Straw Cobs Stalks Straw Stalks Straws Rapeseed Rice Residue ratio Residue energy, (kgs dry residue Higher Heating Typical current residue per kg crop Value (MJ/dry uses produced) kg) 2.3 17 0.1 kg/nut 20.56 household fuel 0.2 kg/nut 0.2 kg/nut 3 0.1 0.3 2 0.3 1.5 1.2 1.8 1.3 19.24 mattresses, carpets, etc. 18.26 16.42 19.7 household fuel fuel in small industry fuel in industry cattle feed, household fuel cattle feed cattle feed, household fuel household fuel household fuel household fuel 16.00 Stalks Straw 1.8 1.5 16.28 Rice Husk 0.25 16.14 Soybeans Sugarcane Stalks Bagasse 1.5 0.15 15.91 17.33 Sugarcane Tobacco tops/leaves Stalks 0.15 5 16.5 Tubers Straw Wheat Straw Wood products waste wood 0.5 1.5 0.5 14.24 17.51 20 18.77 17.65 household fuel cattle feed, roof thatching, field burned fuel in small industry, ash used for cement production fuel at sugar factories, feedstock for paper production cattle feed, field burned heat supply for tobacco processing, household fuel cattle feed Chemical Properties Since most biomass resources are dispersed, conversion to modern energy carriers (electricity, liquid, gaseous and solid fuels) is better done in relatively small, decentralized locations to avoid unduly high transportation costs associated with bringing large quantities of biomass to centralised energy generation facilities. Fortunately, the chemical characteristics of biomass make it cost-effective to convert it thermo-chemically in small and medium scale gasifiers and other conversion processes. The ash from combustion of biomass is generally free from toxic substances and has a fertilizer value, so it can be dispersed over biomass growing areas to replenish nutrients removed while harvesting. Biomass is also highly amenable to biological and bio-chemical conversion processes like anaerobic digestion of animal manures and organic wastes, conversion of sugars and starches to ethanol and production of ethanol from lingo-cellulosic materials. These conversion techniques are generally carried out using bacteria and enzymes under mild conditions. 259 ) Kartha and Larsen, 2000 288 Other considerations It may not be possible to generate energy from all the agro-residues produced because: • Some residues are not suitable for energy production; • Storage may be hazardous or it may be too expensive; • Collection and transportation of residues may be too expensive; • Residues may have to be re-cycled into the land to restore nutrients removed by the plant; • Residues may have other uses such as fodder, construction material, industrial feedstocks; etc. A2.2 Agro-energy crops and their characteristics Fuel related characteristics of the following agro-energy crops are given below: a) Sugarcane b) Coconuts c) Fruits and vegetables d) Other crops (cereals, roots and tubers, pulses, groundnuts) a) Sugar cane The sugarcane plant consists of a main stalk, leaves and a green top. In most countries only the stalk is transported to the sugar mills for processing to produce sugar or ethanol. The leaves and tops are burned in the field (or in cleaning houses as in Cuba) to make harvesting easier and for pest control. The harvesting season is typically around 150 days per year but varies from over 210 days per year in parts of Brazil to around 90 days in Thailand. The bagasse contains about one-third of the energy content of the sugarcane plant and forms about 30% of the weight of fresh cane on a wet basis (50% moisture); sugarcane juice contains around one-third and trash contains the remaining third of the energy content. In most sugar mills all the bagasse is used to generate process steam and electricity requirements. The steamturbine cogeneration systems used are made to be inefficient so that no bagasse is left over for disposal. If bagasse is used optimally for process energy requirements then there is a significant potential to generate and export surplus electricity. The quantity of trash (leaves and tops) that are, in most countries, burned on the field is about the same as bagasse, i.e. about 15% of the weight of cane crushed on a dry basis. The energy content of the trash (16.5 MJ / kg) is a little less than bagasse (17.3 MJ / kg). However, only 60% to 75% of sugarcane trash can be used to supplement bagasse for electricity generation since some leaves have to left on the fields for weed control and to prevent soil erosion. It is easier to store trash for operating the cogeneration plant in the off-season months. Care has to taken while storing bagasse since the heat generated by the fermentation process, can cause spontaneous ignition. At the sugar mill the sugarcane stalks are washed, chopped and crushed in rolling mills to extract the juice from the fibrous matter called bagasse. The juice is filtered, concentrated, crystallized, centrifuged and dried to produce sugar. Molasses, the final concentrate which contains the sucrose that cannot be recovered, is fermented and distilled to produce ethanol. By adding raw sugar juice to the molasses more ethanol can be produced instead of sugar. Table 10 Energy content of the sugarcane plant 289 1 TON of CANE STALKS contain Sugar 145 kg OR Ethanol 85 liters Energy (MJ) 2,300 Bagasse, dry basis Trash (leaves, tops), dry a Stillage 140 kg 140 kg 2,500 2,500 1600 litres 300 2,000 TOTAL 7,300 Source: Regis and Leal, 2004, (a) Only for ethanol producing a very good fertilizer for the sugarcane fields. b) The third source of energy from sugarcane residues is the wastewaters from the ethanol distillery called “vinasse” or “stillage”. which contains around 13% of the energy in the fermentable solids or 4% of the total energy in the cane. Stillage has high chemical and biological oxygen demand levels (COD and BOD) that have to be reduced before effluents can be released into the environment. Anaerobic digestors provide an ideal method of extracting the energy from stillage as methane, lowering the COD and BOD to environmentally benign levels, and Coconuts The coconut palm has a single trunk, 20-30 metres tall; the leaves and flowers that turn into coconuts grow at the top of the palm. Fruits mature in about 12 months and a normal healthy tall coconut palm produces one mature bunch of coconuts per month on average. The nuts are surrounded by a dense fibrous husk 5 to 15 cm thick, called the pericarp. Under the husk, there is a very hard, thin brown shell containing the albumen, a milky white liquid known as coconut milk, which is transformed into flesh of the kernel as the fruit matures. Copra is produced by removing the kernel from the shell and drying it. Both the shell and the husk are used as fuels for cooking and small industries, especially those processing coconuts. The shell is also used for making charcoal. Coconut oil can be produced from the fresh kernel by wet processes, or it can be milled from the dried copra and refined. c) Fruits and vegetables A wide variety of fruits and vegetables are produced in the Caribbean SIDS with a large proportion being produced for export. Wastes from fruits and vegetables include the parts of the plant not consumed by humans or animals, the skins of the fruits and fruits that are over-ripe or rotten and therefore not fit for human consumption. The main characteristic of wastes from fruits and vegetables that differs from other crops is their high moisture content. This makes it difficult to utilize their energy by combustion processes as a high proportion of the energy has to be used for evaporating the water. However, the wastes are highly biodegradable and can therefore be converted to biogas (methane) and carbon dioxide in anaerobic digesters where the high moisture content turns out to be an advantage. Anaerobic digesters also produce a very good organic manure that retains all the fertilizer value of the wastes since only the carbon, hydrogen and oxygen come out in gaseous form. c) Other crops The other crops produced by SIDS are cereals (mainly rice and maize), roots & tubers (cassava, yams, taro, potatoes, sweet potatoes), pulses and groundnuts. One common residue from all these crops is straw & stalks. In addition, rice husk, groundnut shells and maize cobs are produced in sufficient quantities for utilisation as fuels. However, these residues are used in most developing countries as fodder for cattle or as a fuel for cooking and heating by direct burning that is somewhat inefficient and causes air pollution especially in the kitchens. These residues can be utilized more efficiently and cleanly by burning them in gasifiers, and using the producer gas for cooking, as is being done in several parts of China and India. Gasification of crop residues can also generate electricity efficiently by using advanced technologies such as BIGGTCC. 290 All cereals and tubers contain starch that can be converted to ethanol by a process of hydrolysis and fermentation. While the present production of these food crops in SIDS may be sufficient only for human consumption, the value of ethanol as a substitute for fossil fuels used in the transportation sector (gasoline and diesel) will make it increasingly attractive to grow them as fuel crops. Starchy materials are also very good feedstock for producing methane on a small-scale for household cooking in compact biogas digesters that can be used even in urban areas. Groundnut oil can be used as a fuel in diesel engines as it is or after conversion to biodiesel, but this also has to be evaluated against its edible uses. A2.3 Agro-energy Conversion Technologies The main processes for utilizing agricultural biomass are: Direct combustion of asification by means of a thermo-chemical conversion process to “producer gas” which is a mixture of hydrogen and carbon monoxide, with some nitrogen if air is used for the partial combustion. Gasifiers are generally around twice as efficient as direct combustion for small and medium scale heating applications. For electricity generation, gasification permits the use of a gas turbine in series with the steam turbine called “combined cycle” operation, which is the most efficient power generation cycle commercially available for small and medium scale operation. Biological conversion, using bacteria for anaerobic digestion of biomass produces methane-rich biogas which can be used like producer gas for cooking, lighting or electricity. The sludge remaining in the digester is an excellent organic fertiliser. Pressing and thermo-chemical processing to produce plant oils from oil seeds. Pure plant oil can be used in diesel engines with minor modifications. Biodiesel is produced from plant oils by a process of esterification. Chemical or biochemical conversion to produce methanol, ethanol from sugar, starch or cellulose. Sugars can be fermented directly to alcohol. Starch and cellulose have to be converted to sugars before fermentation. Energy conversion technologies for utilization of biomass that have been commercialized are given in Table 18 with their scales of operation and the energy services they provide. Table 11 Technologies to convert agricultural biomass to energy carriers, scale and energy services TECHNOLOGY SCALE ENERGY ENERGY SERVICES CARRIER Electricity for local pumping, milling, lighting, Anaerobic Digestion Small to Biogas communications, refrigeration, etc. medium Electricity distribution thru utility grid Heating Gasification Small to Producer gas Electricity (as above) medium Heating Oil pressing and filtration Esterification Distillation Co-generation Steam turbine Gas turbine Combined cycle Small to medium Med to large Medium to large Pure plant oil Ethanol Vehicle transportation Cooking Medium to large Electricity Heat Electricity for industrial processing and grid distribution Industrial process heat Biodiesel Anaerobic digestors 291 Vehicle transportation Cooking Vehicle transportation Anaerobic digestion is a low temperature biological process in which bacteria convert most biomass (except lignin) into biogas in the absence of air. Biogas generally contains 60% methane and 40% carbon dioxide. High moisture biomass such as animal and human wastes, industrial effluents and sewage sludge are especially well suited, but crop residues, food processing wastes and landfill materials can also be used. The slurry removed from the digestor contains all the nutrients in the original feedstock and is an excellent fertilizer free of pathogens. Anaerobic digestion also reduces the chemical oxygen demand (COD) and the biological oxygen demand (BOD) in industrial effluents allowing them to be disposed off without adverse environmental effects. Anaerobic digestors operate in either the mesophilic or the thermophilic temperature regimes. o Mesophilic bacteria have a peak microbial activity at 35 C and can therefore be operated without o heating the digestor externally. Thermophilic bacteria have a peak activity at 55 C. In both regimes, gas production decreases as the temperature falls. Biogas production is also dependent on the carbon-nitrogen ratio, the solids-liquid ratio, pH and the rate of loading of the feedstock. The scale, application, and uses of anaerobic digestion technologies are summarized in Table 20. Small and medium scale biogas plants can serve rural households and communities while large anaerobic digestors are used for treating liquid effluents from industries and sewage. Table 12 Anaerobic digestor technologies with their scale and applications SCALE APPLICATION USE OF GAS TYPE OF DIGESTOR DIGESTOR TECHNOLOGIES Household Cooking Unmixed Floating cover (India) Small and Community Lighting tank Fixed dome (China) medium Pumping Electricity for own use Medium Industrial Process heat RetainedContact process Electricity for industry biomass Anaerobic filter and large effluents Sewage sludge or sale to grid Fluidised bed Up-flow Anaerobic Sludge Blanket (UASB) Unmixed tank digesters Millions of household and community scale biogas digestors have been installed in India and China. These are generally of the simple, unmixed tank type that can either have a floating gas holder (used widely in India) or a fixed-dome in which the pressure increases with gas production (used widely in China). The basic design of both types are shown in Figures ZZZ and ZZZ. Figure 3 Basic design of a Floating cover Biogas Digestor 292 Source: Kartha and Larson, 2000 Figure 4 Basic design of a Fixed-dome Biogas Digestor Source: Kartha and Larson, 2000 Animal wastes (cows, pigs, etc.), vegetable wastes, crop residues and other bio-degradable biomass are fed into the digestor after mixing with sufficient water. In China human wastes are also widely used by connecting the toilets directly to the biogas digester. The gas is piped into the kitchen for cooking and mantle lamps can be used for lighting. The digested slurry is pumped to the fields as organic manure. Biogas from larger, community scale digesters can be used to displace 85% diesel fuel from irrigation pumpsets. Compact Biogas Plants The “compact” biogas plant is a small, low cost biogas plant with a floating plastic gas holder that has been developed by Dr.A.D.Karve, President, Appropriate Rural Technology Institute (ARTI), Pune, Maharashtra state, India. Instead of cattle dung or other animal excreta, starchy and sugary materials are used as feedstock. The retention time of dung in the dung-based biogas 293 fermenter is 6 weeks, while that of starch is only 6 hours, therefore the volume of the fermenter is much smaller. The biogas produced from starch has a higher proportion of methane (80 to 90 % by volume) than biogas from cattle dung (around 60%). As a result, less gas is required for 260 cooking and even 800 litres per day is sufficient for a family to cook two meals. Construction The compact biogas plant is a small version of the standard floating-drum biogas plant. It consists of two cylindrical plastic drums telescoping into one another. The outer drum is open at the top; acts as the digester and is kept on the ground. The inner drum which acts as a gas holder is open at its bottom and moves up and down inside the digester. The diameter of the gas holder is about 2 cm smaller than that of the fermenter. The fermenter vessel is provided with appropriate inlet and outlet pipes for introducing the feedstock into it and for removal of spent slurry from it. The gas holder is provided with a gas tap, through which the gas is led to the burner. The digester tank can also be made of bricks and cement. There is no stirring mechanism. Feedstock Feedstock that can be used in compact biogas plants are rain damaged or insect damaged grain, flour spilled on the floor of a flour mill, oilcake from non-edible oilseeds (e.g. castor or Jatropha), mango kernels, seed of various tree species, non-edible rhizomes (banana, arums, dioscoreas), leftover food, spoiled and misshapen fruits, non-edible and wild fruits, spoilt fruit juice, molasses, etc. that are readily available in rural areas. This biogas plant also accepts both sugarcane juice and whole sugarcane macerated into small pieces. The cellulose in the cane is also converted into gas, but it has a longer retention period of about 20 days. The raw materials have to be pulped or powdered and mixed with 5 litres of water per kg of raw material before they are introduced into the digester. Research is being carried out at ARTI on using combinations of feedstock materials to increase gas yields and on additives such as micronutrients, nitrogen, phosphorous compounds etc. Starch, sugar, powdered oilcake, grain flour or powdered seed of any plant, take about the same time to digest and also produce the same amount of gas. 1kg of sugar or starch yields about 400 litres of methane, within a period of 6 to 8 hours since these substances are highly digestible. This quantity is enough for cooking one meal for 5 to 6 persons. About 2 kg dry starchy matter mixed in about 10 litres of water is the daily input required for a family to cook two meals a day. Operation To start operating the biogas plant the outer drum is filled with the material to be fermented and the inner drum is lowered into it. The gas tap at the top of the inner drum is kept open while lowering the drum into the outer one, and when it has been completely inserted into the outer drum, the tap is closed. As biogas is produced in the digester it fills up the inner drum which gets lifted up due to increased buoyancy. To begin operations on a new biogas plant mix about 10 kg cattle dung and water and pour the slurry into the fermenter. Dung is a dirty and smelly material, so to make the system more readily acceptable to the users, especially in urban areas, the culture can be produced and given to the users along with the biogas plant. In the initial phase, only 200 grams of flour is added daily. Combustible gas starts emanating in 7 to 15 days. After the methane production has started, the daily dose can be gradually increased to 1 kg starch mixed in 5 litres of water at each of the two daily feedings. It is best to feed the raw materials into the biogas plant once in the morning and once again in the evening. This system is much easier to operate than the dung based biogas plant, because of the relatively small quantities of feedstock and effluent slurry to be handled. A typical 2000 litre dung 260 Karve, A.D., Private communication 294 based household biogas plant requires 40kg dung input and generates 80 to 100 litres of effluent slurry daily, whereas the compact biogas plant generates only 4 to 5 litres of effluent twice daily. The residual slurry is a good organic source of plant nutrients, because the process of methane formation removes CO2 and CH4 selectively from the biomass and the other constituents such a N,P,K,Ca, Fe, etc. get concentrated in the slurry. It can be used as manure for plants growing around the house. Because the material to be fed into the biogas plant consists mainly of starch and sugary material like sugarcane juice or fruit pulp, the slurry consists almost exclusively of water with a little suspended matter and bacteria in it. So the starch powder or fruit pulp feedstock can be mixed into the effluent slurry and recycled back into the input of the digester. The system is sensitive to temperature and the retention time ranges from 6 to 12 hours, depending upon the temperature, compared to a retention time of 40 days for the dung based plant. To increase gas production at ambient temperatures below 15 degrees C, it is easy to cover the drums with an insulating material and conserve the heat produced by the bacterial process. Costs The 500 litre biogas plant, mass produced from moulded plastic drums, would cost about Rs. 3,500 (US$ 78) and the 1000 litre plant would cost US$ 100. The smallest cattle-dung based domestic biogas plant costs about Rs. 12,000 (US$267). The feedback from the users is that they would like to have more gas, about 1000 litres than the 500 litres. ARTI is trying to bring costs of the 500 litre capacity plant down to about US$50. The total expenditure in India is about the same as the present price of an LPG system, which includes the deposit for the LPG cylinder. The gas produced by this system has almost the same calorific value as LPG and can be used for cooking and lighting. It burns without smoke or soot, producing an almost invisible bluish flame similar to that of LPG. The size of the gas holder may vary between 500 litres and 1000 litres depending upon the requirements of the family. In a family eating mainly rice or noodles, a capacity of 500 litres is adequate, but in the case of families eating chapattees or tortillas, which have to be made one after the other, the gas has to last longer, and therefore a larger capacity of gas holder and fermenter are required. The biogas produced has also been used to operate a petrol driven portable electricity generator. This technology can be used for household scale biogas plants or by industries to substitute LPG by using commercially grown starchy materials such as cassava, sorghum, etc. Retained Biomass Digesters For treating large volumes of liquid effluents with low solids content from distilleries, pulp and paper factories and a whole range of food processing industries, some form of retained biomass digester is used in which the solids are retained in the digester while the treated liquid part of the effluent is removed at high flow rates . The bacteria are retained with the solids in the reactor allowing fast reaction rates and low residence times. Of the four technologies listed in Table ZZZ the “Up-flow Anaerobic Sludge Blanket” (UASB) can handle high flow rates and is the most widely used. Figure 5 Basic design of the Up-flow Anaerobic Sludge Blanket (UASB) reactor 295 Source: Biothane Corp., 2003 A schematic of the UASB system is shown in Figure ZZZ. The reactor consists of a digester compartment containing the active sludge bed covered by the sludge blanket, a gas-solids separator in the upper part of the reactor, and an internal settler for sludge retention at the top of the reactor vessel. The influent is introduced into the bottom of the reactor and flows through the sludge bed and sludge blanket. Skilled operators are necessary particularly for proper start-up of the UASB reactor and also for managing the process after start-up when large or sudden fluctuations sometimes occur in composition, strength, temperature, pH or bicarbonate alkalinity. The expanded granular sludge bed (EGSB) system is a variant of the UASB that can handle higher organic loading rates but is rather inefficient at removing suspended solids. Costs 3 Cost estimates for UASB reactors have ranged from US$ 280 - 350 per m of reactor volume for Brazil [Souza, 1986]. A UASB reactor installed in Colombia for sewage processing cost US$ 181 3 per m of reactor volume [Schellingkout and Collazos, 1999]. These are real costs under Colombian conditions, where equipment is more expensive than in Europe or North America, but 3 3 labour considerably cheaper. For a 120 m steel reactor a real cost of US$ 300 per m has also been reported (Vieira and Souza, 1986). Gasifiers asification is a high-temperature conversion of solid biomass to combustible “producer gas” which is a mixture of hydrogen, carbon monoxide, carbon dioxide and nitrogen. Air input is controlled so that only partial combustion of the biomass occurs. Biomass such as rice husks and coconut coir, have to be briquetted before being fed into the gasifier. Producer gas has a heating 3 value of 4 to 6 MJ/m that is 10 to 15 percent of the heating value of natural gas. Gasifiers for biomass are of two main types: fixed bed and fluidized bed. 296 Fixed Bed Gasifiers Figure 6 Basic design of Up-draft (left) and Down-draft (right) fixed bed gasifiers Source: Kartha and Larson, 2000 Fixed bed gasifiers, generally used for small-scale applications (biomass input from 5 to 500 kg/hour), are of two basic designs: the up-draft and the down-draft. In the up-draft fixed bed gasifier, biomass is fed from the top and comes down by gravity while the combustion air is introduced from the bottom of the gasifier and moves upwards. The efficiency is high but exit gases have too much tars and oils that cause operation and maintenance problems if used in internal combustion engines for shaft power or electricity. Removing the tars reduces the energy content of the gases significantly, so the up-draft gasifier is best used for heating applications located close to the gasifier. In the down-draft fixed bed gasifier, the gases are drawn out from the bottom of the gasifier where the hot zone breaks down the tars into lighter gases. The gases are then cooled and cleaned before being used in a diesel engine. (Figure ZZZ) k Fluidised bed gasifiers have a bed of inert material like sand that is fluidized by blowing air through it from the bottom. BIG-GT pilot projects in Brazil and UK have used the atmospheric pressure, air blown, circulating type of the fluidized bed gasifier shown in Figure as the bubbling type are also being developed commercially. Units larger than 30 MW (biomass input of 15,000 kg/hour) have been successfully commercialized. Figure 7 Basic design of a Circulating Fluidised bed Gasifier 297 Source: Kartha and Larson, 2000 Applications Heating Producer gas can be used directly in burners for household cooking or to replace fuel oil in industrial boilers, furnaces and kilns. Gasifiers are generally at least twice as efficient as direct combustion of biomass for small and medium scale cooking and heating applications. In addition to more efficient usage of biomass, cooking with producer gas causes less indoor air pollution in the kitchen than traditional, direct biomass burning and reduces the fuel collection time. Figure 8 Schematic of a direct heating application of gasifiers in industries Source: Kartha and Larson, 2000 Internal Combustion Engines Producer gas can also be used in internal combustion engines for shaft power or electricity generation but it has to be cleaned and cooled properly to avoid corrosion damage in the engine. 298 Around 15% diesel fuel has to be mixed in compression ignition (diesel) engines but 100% producer gas can be used in spark ignition (petrol/gasoline) engines. Diesel engines are more durable and reliable than petrol engines, have a higher efficiency and are simpler to maintain. The basic layout of the biomass gasifier - internal combustion engine system is shown in Figure ZZZ. Figure 9 Basic layout of a Biomass Gasifier - Internal Combustion Engine system Source: Kartha and Larson, 2000 Only one-third of the energy content of producer gas is converted to electricity, the other twothirds being converted to heat. “Combined heat and power” (CHP) systems can recover around 50% of the waste heat from the exhaust gases and cooling water of the IC engine. By utilizing this waste heat for industrial process heating or for domestic heating applications (space and water heating) the efficiency of biomass usage can easily be doubled. Cogeneration The third application of gasifiers is for cogeneration of heat and power in industries. The producer gas from gasifiers can be fired in gas turbines or in the boilers of steam turbines. It can also be used in “combined cycle” operation in which the producer gas fires the gas turbine and the exhaust gases of the gas turbine are used to raise steam in a heat recovery steam generator for the steam turbine. Costs Costs for using gasifiers to provide cooking gas and electricity to communities and villages are given in Table 20. At 50% capacity utilization, these systems will be sufficient for 100 3 households. The gasifier produces 250,000 Nm per year of cooking gas which is sufficient for 3 100 households at a consumption of 6 Nm per household per day. For the electricity production option, each of the 100 households can consume 12 kWh per day, again at a capacity utilization of 50%. Table 13 Costs for Cooking Gas and Electricity from small-scale Gasifiers GAS SUPPLY TO HOMES FOR COOKING 3 from central village gasifier system with capacity ~ 60 Nm /hr gas a Capital investment for gas production, 2004$ a Capital investment for gas storage tank, $ a Capital investment for piping system for gas distribution, $ 299 16,200 17,400 17,400 TOTAL Capital Investment Biomass consumption (17.5 MJ/kg biomass), kg/hr Biomass consumption, tons/yr Operating labor a Maintenance/spare parts (assuming ~2% of capital cost/year), $ 3 51,000 25 110 2 350 Cost of delivered gas, $ / Nm 0.0738 of which gas production system capital charges gas distribution capital charges 0.0106 0.0226 biomass fuel charges ($0.10/kg biomass) 0.0044 operating labor ($1/hr per operator) Maintenance 0.0350 0.0012 ELECTRICITY PRODUCTION gasifier/diesel engine/generator system with capacity ~ 100 kWe a TOTAL Capital Investment, including installation, $ Biomass consumption, kg/hr (@0.01 $ / kg) Biomass consumption, tons/yr Diesel consumption, liters/hr (@0.25 $ / hr) Number of operators per shift (@$1 / hr) a Maintenance/spare parts (1% of capital cost/year), $ 87,000 100 438 10 2 750 Cost of electricity generation, $ / kWh 0.0880 of which 0.032 0.010 0.025 0.020 0.0007 gasifier + diesel genset capital charges biomass fuel charges (assuming $10/tonne biomass) diesel fuel charges (assuming $0.25/liter) operating labor (assuming $2/hr per operator) maintenance Source: Kartha and Larson, 2000 2004$ from 1998$ @ 2.5% per year Cogeneration Technologies The production of both heat and electricity is called “combined heat and power” (CHP) or cogeneration. The following discussion of cogeneration technologies is relevant to the sugar industry whose power requirement comes wholly from the burning of bagasse. It is also relevant to other combustible agricultural residues such as straws, groundnut shells, etc. that can be used for power generation using essentially the same technologies, though some differences may arise in the gasifier and the gas clean-up procedures depending on the chemical composition of the feedstock. Cogeneration technologies widely used by the sugar industry that have already been commercialized or are under development for biomass are: f) Back-pressure steam turbine; g) Condensing extraction steam turbine (CEST); h) Biomass Integrated Gasifier – Gas Turbine (BIG-GT); i) BIG-GT in “combined cycle” operation with a steam turbine (BIG-GT CC); j) Two variants of the BIG-GT: the BIG-STIG and the BIG-ISTIG. The somewhat inefficient back-pressure steam turbine is used by most sugar industries all over the world. The more efficient CEST is a fully commercialized technology used in the process 300 industries for many years but only recently being introduced in the sugar industry so that more electricity can be produced for sale to the utility grid. The BIG-GT and its “steam injected gas turbine” (STIG) variant are high efficiency technologies under development with technology demonstration projects under way, so they should be available for large-scale commercialization within 2 to 3 years. The most advanced technology having the maximum efficiency is the “intercooled steam injected gas turbine” (ISTIG) which is already being used with “coal integrated gasifiers” (CIG) for thermal power generation. However, 3 to 5 years of development are required to adapt the BIG-ISTIG to biomass integrated gasifier applications. a) Back-pressure steam turbine For around 100 years steam turbines based on the Rankine cycle have been used in sugar and ethanol factories for combined heat and power (CHP) production. Biomass is burned directly in a boiler to raise steam that expands to drive the turbine and generate electricity. The pressure of the steam emerging from the turbine is substantially above atmospheric pressure allowing it to be used for industrial process heating where it condenses to water that is sent back to the boiler. Steam turbines in most sugar mills operate at a pressure of around 20 bar and produce just enough electricity (20 kWh / ton cane) and steam (around 400 – 500 kg / ton cane) for factory needs at an efficiency of less than 10%. b) Condensing extraction steam turbine (CEST) If electricity generation is the primary or the only objective then CEST is a more efficient technology than the back-pressure steam turbine. Steam at different pressures for process requirements can be extracted at several points while it is expanding in the turbine as shown in Figure ZZZ. The rest of the steam continues to expand to sub-atmospheric pressures and is then condensed and returned to the boiler. If no process steam is required, then CEST can be operated in the purely condensing mode to maximize electricity production, for example during the off-season in sugar mills. CEST systems operate at pressures of 60 to 80 bars and have typical electricity generation efficiencies of around 20%. Figure 10 Schematic of the Condensing Extraction Steam Turbine (CEST) 301 Source: Williams and Larson, 1993 c) Biomass Integrated Gasifier – Gas Turbine Combined Cycle (BIG-GT CC) Gasification of the biomass permits the use of a gas turbine that can be combined in series with a steam turbine to give “combined cycle” operation. This is one of the most efficient power generation technologies commercially available for small and medium scale operation (Figure ZZZ). The basic elements of a BIG-GT combined cycle power plant are: • biomass dryer (ideally fueled by waste heat) • gasifier for converting the biomass into a combustible fuel gas • gas cleanup system • gas turbine-generator fueled by combustion of the biomass-derived gas • heat recovery steam generator (HRSG) to raise steam from the hot exhaust • of the gas turbine • steam turbine-generator to produce additional electricity The producer gas from the gasifier is first used to fire the gas turbine. The exhaust gases from the gas turbine raises steam in a “heat recovery steam generator” (HRSG) to drive the steam turbine which provides process steam and generates more electricity. (Figure ZZZ) Figure 11 Schematic of a Biomass Integrated Gasifier - Gas Turbine Combined Cycle (BIGGT CC) 302 Source: Larson et al, 2001 d) Steam Injected Gas Turbines: BIG-STIG and BIG-ISTIG Simple cycle gas turbines have poor part-load efficiencies for co-generation applications. So, to increase the efficiency, at part-loads steam in excess of process requirements is injected into the combustor and at points along the gas flow so that more electricity is generated at a higher efficiency. A schematic of the BIG-GT based on the steam injected gas turbine (STIG) shown in Figure ZZZ). The BIG-STIG has an electricity generation efficiency of 33 to 36%. Figure 12 Biomass Integrated Gasifier - Gas Turbine (BIG-GT) based on the STIG Source: Williams and Larson, 1993 303 To further increase the efficiency, an inter-cooler is incorporated with the compressor. The biomass gasifier with the inter-cooled steam injected gas turbine (BIG-ISTIG) has an efficiency of around 43%. The BIG-ISTIG, however, needs some more development to adapt the technology to biomass applications, so it can take another 3 to 5 years for commercialization. The lower unit capital cost of the BIG-GT variants together with their high efficiencies make them the most promising of the new advanced technologies that can generate electricity and heat from biomass. Efficiency Improvements in the Sugar and Ethanol industry Traditionally sugar factories have been satisfied with very inefficient usage of energy because they wanted to burn all the bagasse produced so as to avoid disposal problems. Since the energy in the bagasse was several times the process steam and electricity requirements, inefficiency in steam production and usage was desirable. Now that the option of selling “excess” electricity to the grid for additional revenues exists, efficiency improvements are required at sugar or sugar-ethanol factories for two reasons: To minimize steam and electricity consumption in the factory so that maximum electricity can be generated and sold to the utility grid. Cogeneration technologies such as such as BIG/GTCC, convert a high fraction of the biomass fuel input into electricity and a smaller fraction into process steam. The process steam demand therefore has to be reduced to the levels of steam generated by these advanced technologies. Sugar and ethanol factories all over the world consume 400 to 500 kg steam per ton of sugarcane crushed (kg/tc). Several studies have shown that this can be reduced by upto half by effecting steam economy and energy conservation measures [Ogden et al., 1990; 1991]. The Hector Molino sugar mill in Cuba is currently implementing a CEST cogeneration project partly financed by the Global Environment Facility (GEF) in which the process steam consumption is being reduced by 32 % from 500 kg/tc to 340 kg/tc by making the following modifications at the juice heating, evaporation and vacuum pan [Guzman and Valdes, 2000] 1. five evaporator effects, with saturated steam (2.7 kg/cm2) fed to the first one and steam bleeding from downstream effects for use in heaters and vacuum pans; 2. the first two evaporator effects being of the falling film design, the rest of the Roberts design; 3. use of contaminated condensate for heating juice in the first heating stage; and 4. mechanical agitation at the vacuum pan. In addition, the mills average power demand of 7.5 MW is being reduced by 500 kW by means of the following: replacement of the actual shredder by a first mill; reduction of mill’s speed; and use of Donnelly type hopper for feeding each mill. Steam reductions in sugar and ethanol factories can be implemented in stages so that plant operators can gain confidence and the capital investment requirements are modest for each stage. Table 20 shows cost estimates for sugar only and sugar with ethanol plants to implement steam reductions in two stages made by the Copersucar Technology Center, which is the research and development center of the sugar co-operative in Sao Paulo state of Brazil. Costs Costs have been estimated for a typical existing “sugar only” mill or a “sugar with ethanol” distillery processing 7000 tons per day of cane containing 14.1 % sucrose and 13.8 % fiber. The sugar only mill produces 800 t/day sugar while the sugar with ethanol factory uses half the 3 sucrose for distilling ethanol producing 353 m /day ethanol. In both modes this mill consumes 500 kg/tc of saturated steam at 2.5 bar and has: • a 5-effect evaporator; • vacuum pan heated with steam bled from 1st evaporator effect; 304 • • 6-bar steam for centrifuges; and 10 kg/tc steam losses. Steam reductions can be implemented in two stages. In the first stage the steam consumption is reduced from 500 kg/tc to 340 kg/tc (32% reduction) by implementing the following: • mill with vapor bleeding from 1st, 2nd, and 3rd evaporator effects for juice heating; • regenerative heat exchangers for juice heating (using stillage and juice as heat source); • mechanical stirrers for vacuum pans; • 2nd stage evaporator bleeding for vacuum pans, and • use of Flegstil technology and molecular sieves in the distillery. In addition, the following changes are made in the second stage to reduce steam consumption from 340 kg/tc to 280 kg/tc (18% reduction): vapor bleeding from 4th effect for juice heating; additional set of juice heaters; and vapor bleeding from 5th effect for vacuum pans Table 14 Capital Investments to implement steam reductions in Sugar and Sugar-Ethanol plants a a SUGAR ONLY factory SUGAR with ETHANOL distillery Typical Steam Steam Typical Steam Steam today Saving I Saving II today Saving I Saving II Process steam consumption (kg/tc) 500 340 280 500 340 280 Process electricity 20 28 29 20 28 29 consumption (kWh/tc) Total capital investment (million 1.6 2.2 3.33 4.86 US$) Source: Estimates of Copersucar Technology Center (CTC), Sao Paulo taken from Larson et al, 2001 (a) Facility processing 7000 tons cane per day Investments for the “sugar with ethanol” plant are over double the investments required for the “sugar only” mill due to additional steam reductions’ equipment required at the distillery. Capital investments required for the first and second stages are 1.6 and 2.2 million US$ for the sugar only mill, and 3.33. and 4.86 million US$ for the sugar with ethanol distillery respectively. In order to generate additional revenues, investments on steam reductions have to be coupled with a cogeneration technology such as CEST or BIG-GTCC so that the bagasse saved is used to generate electricity that can be sold to the utility grid. Cogeneration in the Sugar and Ethanol Industry Since most sugar mills now cogenerate steam and electricity using the highly inefficient backpressure steam turbine, CEST will be a significant improvement and this is already being demonstrated at some sugar mills in Mauritius and Cuba. However, it is proposed that the sugar producing SIDS skip the “CEST only” stage and go in straightaway for BIG/GTCC since it can generate more electricity for export due to its higher efficiencies. This can be done in two phases. In both phases the back-pressure turbine drives supply all the process steam and mechanical power requirements, and a large part of the electrical power requirements also. BIG/GTCC supplies the shortfall in process electricity demand, and the rest of the electricity is exported to the grid. 305 In the first phase (BIG/GTCC-1), the existing back pressure turbine drives driven by 22 bar steam from the existing boiler are kept intact and operate autonomously. The biomass gasifier is integrated with the gas turbine. Exhaust gases from the gas turbine raise steam in a heat recovery steam generator to drive the condensing extraction steam turbine (Figure 19). In the second phase (BIG/GTCC-2), the back-pressure turbine drives are integrated completely with the BIG/GTCC and are now driven by 22 bar steam extracted from CEST to give improved system efficiencies (Fig 20). Table 36 shows detailed figures for total electricity generation, electricity exported and quantity of bagasse and trash consumed, for both phases. These calculations assume conditions prevalent in Cuba where the sugar milling season lasts 150 days in a year. On an annual basis, the electricity exported per ton of cane crushed is 240 kWh/tc for Phase-I and 446 kWh/tc for PhaseII. The figures for dry biomass consumed in tons per ton cane shows that all the bagasse produced is used up since it is already available at the factory, unlike trash that has to be collected and transported to the factory for cogeneration. In addition to the bagasse, the annual trash requirement on a dry basis is 0.121 tons dry trash per ton cane (t0/tc) during Phase-1 and 0.218 t0/tc in Phase-II. The amount of trash produced by the sugarcane plant varies from country to country, with 0.140 t0/tc being the lowest figure. However higher trash yields of 0.330 t0/tc have been reported from the Dominican Republic [Larson et al, 2001] and 0.280 t0/tc from Puerto Rico [Alexander, 1985]. The yield of biomass per acre can be increased upto three times by growing “energy cane” varieties (refer Sec 5.1.3). Figure 13 Schematic of the BIG/GTCC-1 proposed for the sugar industry in PHASE-1 Source: Larson et al, 2001 Figure 14 Schematic of the BIG/GTCC-2 proposed for the sugar industry in PHASE-2 306 Source: Larson et al, 2001 Table 15 Electricity Generation and Biomass Consumption for BIG/GTCC phases I and II BIG/GTCC phase-I BIG/GTCC phase-II ONOFFANNUAL season Season 365 days 150 days/yr 215 days/yr ONseason 150 days/yr OFFANNUAL Season 365 days 215 days/yr 51.7 162 177 58.5 263 287 Total Electricity Generation Capacity, MW 36.4 Production, GWh 114 Specific Production, kWh/tc 125 Exported electricity 29.2 131 144 Capacity, MW 29.2 28.1 Production, GWh 88 131 Specific Production, kWh/tc 96 144 Total biomass consumption, wet tons per year Bagasse, thousand t50 /yr 159 92 Trash, thousand t15 /yr 77 53 Dry Biomass consumed, dry tons per ton cane Bagasse, t0/tc 0.089 0.051 Trash, t0/tc 0.072 0.049 Source: Larson et al, 2001 245 268 425 475 43.3 58.5 219 240 133 148 267 298 400 446 251 130 101 92 150 137 251 229 0.140 0.121 0.056 0.088 0.084 0.130 0.140 0.218 Costs The cost of implementing process steam reductions and co-generation plants for a “Sugar only” factory and “Sugar with Ethanol” distillery for a facility processing 7000 tons cane per day are given in Table ???. Table 16 Costs for implementing process steam reductions and co-generation plants SUGAR ONLY factory 307 a SUGAR with ETHANOL a distillery Phase - I Additional for Phase-II Phase - I Additional for Phase-II Total installed generating capacity, MW 29.8 28.7 29.8 28.7 Costs of Cogeneration plant, @$1480/kW, million $ 44.25 42.5 44.25 42.5 Costs for process steam reductions, 1.60 0.60 million $ 3.33 1.53 TOTAL capital investments, million $ 53.97 44.08 53.97 44.08 Source: Estimates of Copersucar Technology Center (CTC), Sao Paulo taken from Larson et al, 2001 (a) Facility processing 7000 tons cane per day for 150 days /yr at 87% capacity utilisation Ethanol Production Ethanol is produced from sugar by a process of fermentation, distillation, rectification and dehydration. Molasses, which are a by-product of the the sugar production process, are generally used but the secondary juice or the primary cane juice or the cane syrup can be added to produce more ethanol instead of sugar, as shown in Figure 16. Figure 15 Schematic of Ethanol production from Sugarcane Source: Planning Commision, 2003 To provide ideal conditions for fermentation the sugar concentration is adjusted by mixing treated juice with syrup or molasses. Generally, batch processes are used but continuous processes are now being introduced in some distilleries. Yeast is used for fermentation during which heat and carbon dioxide are liberated. Carbon dioxide is collected and sold as a by-product. Fermentation o temperature is kept below 34 C by cooling the vats. Modern systems use closed vats with CO2 washing for ethanol recovery. The fermented wine is centrifuged to recycle the yeast and then sent to the distillation system with three sets of distillation columns and a benzene recovery column. Low pressure steam is used for heating the columns. The rectification stage removes impurities and produces hydrated ethanol that can be used in E-100 engines. To produce pure, anhydrous ethanol for blending with petrol, the ethanol is dehydrated using benzene in a special column. Ethanol can also be produced from bagasse, straws, woods and other basically cellulosic materials by a process of hydrolysis that converts the cellulose to glucose and the hemi-cellulose to xylose. Glucose and xylose are essentially sugars that are fermented to ethanol which is then recovered by distillation as shown in Figure. 308 Schemata for converting agricultural residues (bagasse, straw, etc.) to Ethanol BAGASSE Feedstock preparation ETHANOL Cellulose hydrolysis to glucose Glucose fermentation Hemicellulose hydrolysis to xylose Product recovery Xylose fermentation LIGNIN fuel for process, feedstock for octane booster or chemical feedstock For the development of the cellulosic ethanol industry, a sensible path is to begin with existing feedstocks, namely crop residues, followed by dedicated energy crops as the industry expands. The supply of cellulosic feedstock will depend on the agricultural production methods employed. The availability of crop residues for energy can be increased by introducing agricultural practices, like cover cropping, that protect soils from the impacts of water and wind erosion, and maintain or improve long-term productivity. These practices tend to increase the volume of crop residues left on the ground, and consequently the potential supply for energy conversion. Such practices are a necessary element for a sustainable development strategy as well as a major component in the production of environmental goods and services (EGS). Costs Table 17 Cost of adding an ethanol distillery 309 Thousand US$ Fermentation and distillation plants 4,577 1,220 Ethanol storage tanks 464 Stillage handling and storage 6 Laboratory 6 Spare parts warehouse 15 Fuse oil system 100 Cooling water system 6,388 TOTAL Source: Estimates of Copersucar Technology Center (CTC), Sao Paulo taken from Larson et al, 2001. 3 (a) capacity = 350 m anhydrous ethanol per day Equipment for distillery a Capital investment required for adding 3 a distillery having a capacity of 350 m anhydrous ethanol per day to a sugar factory crushing 7000 tons cane per day are given in Table 21. This distillery can convert half of the sucrose into ethanol. The costs have been estimated by engineers of the Copersucar Technology Center (CTC) in São Paulo, Brazil. Coconut oil Coconut oil is a mixture of chemical compounds called glycerides containing fatty acids and glycerol. The different fatty acids present in coconut oil range from C6 - C18 carbon atom chains. The oil is contained in the kernel or meat of the nut. Technologies for producing coconut oil can be grouped into (a) dry processes and (b) wet processes. In the dry process the oil is extracted from the dried coconut kernel called copra whereas in the wet processes the oil is extracted from the fresh kernel in its wet or a semi-dried state. There are several processes starting from fresh kernel that are used, some of which are suited only for a farm size operation but can produce a high quality virgin oil. The following processes will be described: d) Dry process and oil refining e) HOID – hot oil immersion drying f) Ram press g) DME - direct micro-expelling a) Dry process and oil refining Copra from the farm is stored in warehouses, sometimes upto 2 to 3 months, before it is processed in a medium or large scale oil mill where it undergoes the following main steps: Cleaning: Copra is transferred from the warehouse to a mill by a series of floor conveyors, rotorlift and overhead conveyors. Copra is cleaned of metals, dirt and other foreign matter manually by picking or by means of shaking or revolving screens, magnetic separators and other similar devices; Figure 16 Schematic of dry process for coconut oil extraction 310 Source: Cottor International Crushing / Cutting: Copra is broken into fine particle sizes of about 1/16" to 1/8" by high-speed vertical hammer mills or cutters to facilitate oil extraction; Cooking/Conditioning: The crushed copra that has about 5-6 percent moisture is passed through a steam-heated cooker. This brings the temperature of the copra to the conditioning temperature o o o of about 104 C (220 F). At the conditioner, the copra is maintained at about 104-110 C (220o 230 F) for about 30 minutes to insure uniform heat penetration before oil extraction. Moderately high temperature facilitates the expelling action. Oil is able to flow out more easily due to decrease in viscosity. Moisture content of copra is about 3 percent when it leaves the conditioner. Oil extraction: In the expeller, the milled copra is subjected to high-pressure oil extraction, first by a vertical screw, and finally by a horizontal screw. To control the temperature during extraction, the main shaft is provided with water-cooling and cooled oil is sprayed over the screw cage bars. o o The temperature of the oil should be kept at about 93-102 C (200-215 F) to produce light coloured oil and effect good extraction. Screening: The oil extracted in the expeller flows into the screening tanks to remove the entrained foots from the oil. The foots settle at the bottom and are continuously scooped-out by a series of chain-mounted scrapers which lift the foots to the screen on top of the tank. While travelling across the screen, oil is drained out of the foots. The filtered oil flows into a surge tank from where it is finally pumped to the coconut oil storage tank. Filtration: The oil is passed through a plate and frame filter press to further remove the solids in the oil. Maximum filtering pressures reach about 60 psi. The filtered oil flows into a surge tank from where it is finally pumped to the coconut oil storage tank. Coconut oil refining Good quality coconut oil low in fatty acid and having a good aroma can only be produced from good quality copra. However, after several weeks or months in storage and transportation, copra is likely to be dark, turbid, high in free fatty acids (FFA), phosphatides and gums, and have an unpleasant odour. The oil from such low quality copra has to be refined to produce clear, odourfree edible oil. Losses during the refining process can be 5 to 7.5 percent of the weight of the crude oil. 311 The main steps in the refining process are: Neutralisation: Sodium hydroxide is used to convert free fatty acid into an oil-insoluble precipitate called soapstock which settles down and is removed. Physical refining: Phosphoric acid is added to remove phosphatides and gums which are separated from the oil by centrifugation or by decantation. Bleaching: Either activated carbon or bleaching earth such as bentonite or a combination of both o are added to the oil under vacuum while heating it to 95-100 C. This removes most of the dissolved or colloidal pigments responsible for the colour of crude oil. The bleaching agents are then removed by passing the oil through a filter press. o Deodorisation: The oil is heated to a temperature between 150-250 C and contacting with live steam under vacuum conditions. This removes volatile odours and flavours as well as peroxides that affect the stability of the oil. Costs Prices of oil mills for producing coconut oil from copra provided by Tiny Tech, a leading manufacturer in India, are given in Table 32. Prices for coconut oil refineries are given in Table 33. Table 18 Prices of coconut oil mills using copra Description of goods/items 3 ton/day Heavy duty expellers complete with all standard accessories. Long/Round cooking kettles with round feeding hopper complete with all standard accessories. Filter press complete with all Euro standard accessories / Filter pump 4,900 Copra cutter complete with all standard accessories. All electric motors All Installation accessories / Replaceable spare parts kit 6 ton/day 10 ton/day 20 ton/day 30 ton/day Euro 8,500 Euro 12,200 Euro 22,900 Euro 32,100 Source: Tinytech Udyog, 2005 Table 19 Prices for coconut oil refineries 5 10 30 ton/day ton/day ton/day Description of goods/items Edible oil refinery plant based on vacuum technology having raw oil tank, heavy duty neutralizers, soap stock tanks, heavy duty bleacher, filter press for bleached oil, pressure pump for bleached oil, water centrifugal pump, raw oil centrifugal pump, heavy duty vacuum pump, bleached oil tank, heavy duty deodorizer, cooler (heat Euro exchanger), filter press for refined oil, pressure pump for refined oil, 31,000 catchalls, barometric condenser with 12 mtrs. height tower, thermic oil boiler with pressure (feed) pump, all installation accessories, all standard accessories, all steel structure, all necessary electric motors, all necessary reduction gear box systems, plant testing chemicals etc. Source: Tinytech Udyog, 2005 b) HOID - Hot Oil Immersion Drying 312 Euro 56,000 Euro 185,000 The Hot Oil Immersion Drying (HOID) technology, also called the `fry-dry'process, originated in West and North Sumatra and is now widely used all over Indonesia; usage is spreading to the Phillipines and other countries. HOID is well suited to medium and large-scale operations, and produces an oil generally of a better quality than the dry process, with a distinctive coconut flavour that is preferred for cooking. The viability of the process is sensitive to the price of raw material, price of oil and the oil yield, so it is necessary to operate the system efficiently and maximize yields. In the HOID process the fresh coconut kernels are grated and dried by immersing in hot oil. The dried residue is then taken out of the hot oil, drained and sent through a screw press to extract the oil and leave a dry cake. The main steps in the process are: a) The fresh coconut meat is delivered to the processing plant where it is inspected, washed and cut into pieces with a hammer mill or a grater. o b) The grated kernel is then fried in a pan of hot coconut oil at approximately 120 C for 20-45 minutes depending on the oil temperature and ratio of fresh meat to coconut oil used. Care must be exercised not to add too much meat at once during the frying because the immersion of the cut coconut kernel results in a rapid evolution of steam that can result in oil spillage. Stirring of the grated coconut is occasionally done during the frying. The drying process is completed when there is no more steam produced, the coconut meat becomes yellowish to brown and the temperature of the coconut oil in the pan increases; c) The fried particles are then taken out of the oil by means of perforated spoon affixed to the end of a long wooden handle. The meat is then dumped in a filter box and the oil is allowed to drain through a meshed plate at the base of the container. d) The drained, cooked brown coconut particles, rich in coconut oil, are then fed to the hopper whence it is fed to the screw press. The expelled oil is passed through a mesh plate and settled in a tank before it is pumped or poured into the main settling tank. e) The oil is then clarified by settling the oil in the tank. Sometimes a filter press is used. Once clarified, the oil can be sold directly in the market as cooking oil without further chemical refining. The main equipment used in a small HOID processing plant are: • hammer mill or grater - this is used to cut the fresh coconut kernels. In some areas in Indonesia, the kernel is grated; • drying pans - either circular or rectangular in shape. These pans are equipped with wooden stirrers and spoons for taking out the dried meat manually, • furnace - is used to heat the pans by burning wood, coconut shells or husk in the combustion chamber; • screw press - is used to extract oil from cooked, brown coconut meat; • filter press or setting tank; and • draining tank and other handling equipment such as scooper, tray, metal and rattan baskets. Source: Punchihewa and Arancon c) Ram Press coconut oil extraction Ram press coconut oil extraction is a method of expelling oil from dried coconut either in the form of dried fresh coconut gratings, copra or dried residue from aqueous coconut processes. Figure 17 Coconut oil extraction using the Ram Press 313 Source: ATTRA, 2004 Source: Swetman, 2003 The ram press, also called the Bielenberg press, was developed by Appropriate Technology International, a Washington based NGO, in 1985 through its Village Oil Press Project in Tanzania. It is a manually operated, low-cost piece of equipment which was originally designed to be used by smallholder farmers to process soft-shelled sunflower seed to obtain scarce cooking oil. The original design of the Ram Press was arduous to use and took two men to operate. Recently, the Natural Resources Institute (NRI) of the UK has carried out some work on improving small scale coconut oil extraction methods using the participatory approach, particularly involving women in the rural areas in Asia, the Pacific and Africa. One of the design advancements of the Ram Press is a version that is smaller and easily operated by a woman. The newly designed Ram Press has a long, pivoted lever that moves a piston backwards and forwards inside a cylindrical cage constructed from metal bars spaced to allow the passage of oil. At the end of the piston' s stroke an entry port from the feed hopper is opened so that the oilseed or the squeezed coconut gratings can enter the cage. When the piston is moved forward, the entry port is closed and the gratings are compressed in the cage An adjustable choke at the outlet of the perforated cage controls the pressure. The lever mechanism of the press is such that it can operate pressures greater than those in most manually-operated presses, and as high as those in small-scale expellers. While the Ram Press has a low seed throughput, it has the advantage of continuous operation. Laboratory and field trials conducted by the NRI in Tanzania indicated that the Ram Press was suitable for pressing sundried squeezed coconut gratings with an oil extraction efficiency of 60-70 percent. Costs A farmer scale ram press manufactured by Appro Tec of Tanzania can typically process around 4 kg/hour of dried gratings producing around 2.5 litres of oil per hour. In addition to dried coconut gratings from the traditional wet process, the press can be used to expel oil from other seeds (including sesame, niger and rapeseed). In 2003 the FOB cost of this ram press was US$ 380.00 d) DME - Direct Micro Expelling The main features of the DME process are given below. Information about DME has been taken from the website of Kokonut Pacific, the Australian company who developed the DME process and is the only known supplier of small-scale DME equipment and training services. Kokonut Pacific is also trying to help coconut farmers sell the virgin coconut oil from DME after local demand is satisfied. 314 l) m) n) o) p) q) r) s) t) u) v) DME is a small scale (family farm size) process for producing virgin coconut oil of vastly superior quality. The DME process is quick (1½ hours per batch) and efficient (oil extraction efficiency 85%). The DME Process concentrates on small, manageable, daily batches instead of producing large batches of copra that take many weeks to ship and process. The DME process depends upon simple, easily learned skills, rather than sophisticated equipment. Families really enjoy working together on DME Oil production, whereas they typically describe the making of copra as a form of slavery. DME gives regular meaningful employment to teams of 3 to 5 women and/or men of all ages. A team can work on the process more-or-less whenever it suits them — whether it be 2 hours a day on 2 days per week or 10 hours a day for 6 days a week — it could even be operated on a shift basis all day and all night. Production can take place all year round and in virtually any weather. It gives direct local employment in rural areas in nut collection and oil production, and it has multiplier income- and employment-effects. Where the oil is packaged locally or used as an input by local cosmetic, soap and detergent producers there is significant value added. Also, the residue goes for baking and livestock. In general, the gross return from the DME process is about 3 times, and the net return is about 4 times that of copra. Average daily production is typically 20 to 50 litres (depending on the number of hours worked by a team), with skilled operators obtaining an oil extraction efficiency (OEE) of over 85% (of available oil). The number of nuts needed to produce one litre of oil depends on the size of the nuts. The range is between 9 and 15 nuts/litre. Besides its uses as a cooking oil, or for skin moisturizing and massage, virgin coconut oil is a good lamp fuel and, of all the vegetable oils, it is the best direct substitute for diesel-engine fuel. After DME coconut oil is extracted, the residual meal is de-fatted grated coconut that is excellent for baking biscuits and cakes and as stock feed. The DME equipment can also produce excellent coconut cream for local domestic use. Figure 18 Direct Micro Expelling of coconut oil using the Rachet Press Source: Swetman, 2003 Source: Kokonut Pacific Costs 315 At present DME equipment is only being supplied by the Australian company Kokonut Pacific Pty Ltd. The equipment consists of a robust rack and pinion press with its interchangeable stainless steel cylinders and pistons; two electric graters (230 V 370 W); plus collection, measuring and cleaning tools and Trainer’s Manual. This equipment weighs about 80 kg. The cost of setting up a single operative unit is currently about AU$10,000 (US$ 7,600). However, in order to avoid the problems of an ‘orphan’ site and to gain economies of scale, Kokonut Pacific advises that a DME unit should operate within a ‘DME system’. The minimum cluster for an area should be 3 units (costing up to AU$40,000 (US$ 30,400) — depending on location — inclusive of training). A fully economic project is likely to involve 10 to 100 DME units. Overheads for training remain relatively constant with larger projects. Biodiesel Biodiesel consists of the methyl or ethyl esters of the fatty acids contained in vegetable oil triglycerides. It has a high cetane number, good lubricity properties and an energy content comparable to petroleum diesel fuels with which it can be easily mixed. The molecular weights of the methyl esters are similar to diesel fuels, making their transport properties and melting points superior to the fats and oils from which they were derived. Biodiesel has two main advantages over vegetable oil also called “pure plant oil” (PPO) or straight vegetable oil (SVO): It is easily miscible with petroleum diesel in any proportion, and It can be used in diesel engines without any modifications to the engine, or with minor modifications in some cases. The most common means of manufacturing biodiesel is the process of transesterification whereby the vegetable oil triglyceride is reacted with methanol (or ethanol) in the presence of a catalyst to form the fatty acid methyl (or ethyl) esters as shown in Fig 20 for the case of stearic acid esters and methanol. Figure 19 Transesterification reaction for producing Biodiesel from vegetable oils Source: Duncan, 2003 Under ideal circumstances, nearly the same weight of methyl esters will be produced from the triglyceride feedstock. Glycerol (alternatively known as glycerine) is a byproduct produced in significant quantities from the transesterification process. Technology for the pre-treatment of fats and oils and the purification of the methyl esters and glycerol is well established and commonly used outside the biodiesel industry. Alcohols that can be used in the transesterification reaction are methanol, ethanol, propanol, butanol and amyl alcohol. The reaction is reversible, so an excess of alcohol is used to increase the conversion of triglycerides to esters. Methanol is widely used because of its low cost and its physical and chemical advantages (polar and shortest chain alcohol). Ethanol seems preferable compared to methanol because it is derived from agricultural products, it is renewable 316 and biologically less damaging to the environment.. Unfortunately, ethanol is more expensive than methanol and about 44% more ethanol is required for the reaction causing a major increase in production cost. The excess ethanol from the reaction is also hard to recover because water and ethanol form an azeotrope so it is hard to return 100% ethanol to the process. Additional processing is required at higher expense. Finally, transesterification with ethanol is more prone to soap formation and thus requires tighter process controls than with methanol. The transesterification reaction can be catalyzed by alkalis, acids or enzymes. Potassium hydroxide (KOH) and sodium hydroxide (NaOH) are widely used alkaline catalysts. Potassium hydroxide is generally observed to be more effective than sodium hydroxide and has the added advantage that when the catalyst is removed from the glycerol at the end of the process, it yields a fertilizer (potash). Sulfuric acid and other strong acids can be used for transesterification, but they are very slow and thus not commonly used except for pretreatment of free fatty acids. The acids do have the advantage that they do not make soap with free fatty acids. Both batch processing well as continous processing are used to produce biodiesel. Processing biodiesel in batches tends to be favored by small plants. This approach is more flexible as it allows the process parameters to be adjusted for each batch so it is relatively easy to compensate for differences in feedstock characteristics. The equipment needed for batch processing tends to be less expensive since all of the operations can be performed at atmospheric pressure in tanks. The disadvantage of batch processing is that the physical size of the plant tends to scale directly with the capacity of the plant. To double the capacity of the plant requires tanks that are twice as large. Continuous flow processing is favored by larger plants. It uses utilities and other resources in a continuous manner at a lower peak rate, which usually is less expensive. Continuous flow plants usually operate at high temperatures (at least 65 C) to shorten the processing time. They also tend to avoid gravity separation processes which usually involve long times and large tanks. Centrifugal separators are often used to do separations very quickly while taking very little plant space. However, the cost of the separators is very high. The equipment for continuous flow processing does not usually require a lot of space, and it can be scaled up to provide increased capacity without taking a corresponding increase in space. Both batch and continuous flow processing can provide a high quality product and successful plants have been developed using both approaches. In a typical biodiesel production process, the catalyst is dissolved into the methanol by vigorous stirring in a small reactor. The oil is transferred into the biodiesel reactor, and then, the catalyst/ alcohol mixture is pumped into the oil. The final mixture is stirred vigorously for 2 hours at 340K in ambient pressure. A successful transesterification reaction produces two liquid phases: ester and crude glycerin. Crude glycerin, the heavier liquid, will collect at the bottom after several hours of settling. Phase separation can be observed within 10min and can be complete within 2 hours of settling. Complete settling can take as long as 20 hours. After settling is complete, water is added at the rate of 5.5 percent by volume of the methyl ester of oil and then stirred for 5 min, and the glycerin is allowed to settle again. Washing the ester is a two-step process, which is performed with extreme care. A water wash solution at the rate of 28 percent by volume of oil and 1 g of tannic acid per liter of water is added to the ester and gently agitated. Air is carefully introduced into the aqueous layer while simultaneously stirring very gently. This process is continued until the ester layer becomes clear. After settling, the aqueous solution is drained, and water alone is added at 28 percent by volume of oil for the final washing. Although the technology for biodiesel production continues to evolve, yields of biodiesel are already near theoretical limits. However, the alkaline catalysed process described above has some drawbacks. Several new technologies have been developed that attempt to overcome some of the following difficulties: a) The reaction is slow at ambient temperatures; b) There are difficulties in the recovery of glycerin; c) It is necessary to remove the catalyst; d) The process is energy intensive; 317 e) Oils containing free fatty acids and/or water are incompletely transesterified; f) The reaction does not go to completion, and therefore requires a second and even third pass to achieve the necessary purity; g) The reaction cannot handle substrates which have fatty acid contents much above one percent, simply because the acids neutralize the catalyst to form soaps. Small-scale biodiesel processors Biodiesel can be produced in small-scale, “do-it-yourself” (DIY) processors that can be assembled from components or from a DIY Biodiesel Kit available from several companies in USA, Argentina, etc. Schematic of a typical process is shown in Fig. 21, while Fig 22 shows an assembled biodiesel processor from the USA. However, quality assurance to produce consistent, fuel grade biodiesel is very difficult in these types of plants. Figure 20 Schematic of biodiesel batch process used in small-scale DIY plants Figure 21 A small-scale “do-it-yourself” (DIY) biodiesel processor 318 Source: Scott & Graydon Industrial -scale biodiesel plants Large scale biodiesel plants can have capacities upto 250,000 tons per year. The process flow diagram of a 2-stage process used in industrial biodiesel plants manufactured by Lurgi of Germany is shown in Fig 21, and photos of a 100,000 tons/yr plant using this process are shown in Fig 22. Figure 22 The Lurgi 2-stage biodiesel process Source: Lurgi, 2004 319 The Lurgi technology consists of two main steps: (a) oil pretreatment, and (b) transesterification by adding methanol and catalysts. The oil pretreatment stage combines de-gumming, thermal deacidification or neutralization, leaching and winterization to provide a feedstock for the transesterification that will produce biodiesel of a very high quality. To achieve a maximum conversion irrespective of the type of oil used, Lurgi have designed their transesterification in two stages, with each of the two reactors followed by a downstream separator for the glycerine phase. The system is operated continuously at atmospheric pressure and does not require expensive centrifuges. If required, pharmaceutical grade glycerine can be produced instead of crude glycerine depending on their market prices. Figure 23 An industrial scale 100,000 tons/yr biodiesel plant Source: Lurgi, 2004 Costs a) Industrial scale biodiesel plants Capital costs of industrial scale, fuel grade biodiesel plants show significant economies of scale. A plant with a capacity of 10,000 tons/yr has a capital cost of 0.500 US$/liter, whereas a plant with 10 times its capacity (100,000 tons/yr) has a capital cost of only 0.202 US$/liter [Duncan, 2003]. Table 20 Biodiesel processing plant costs Capacity Euro tonnes/year million Euro/liter 20,000 3.8 0.167 40,000 4.3 0.095 60,000 5.1 0.075 Source: Duncan, 2003 This can be seen in the capital costs for the processing plant provided by the Austrian company Energia, shown in Table 34. Energia supplies the processing plant only, which is provided in modular form, and leaves the provision of tankage, services, infrastructure and buildings to its clients. These plants can process both vegetable oils as well as tallow. Table 21 Cost details of a 70,000 tons/yr Biodiesel Plant 320 Cost (million NZ$) 10.9 1.6 Process Plant Plant installation, piping, instrumentation Plant buildings 0.5 Storage 3.4 Services 1.7 Civil Works 2.4 Spares 0.6 Unallocated 1.5 Contingency 2.2 Engineering 5.0 Total 29.7 Source: Duncan, 2003 Cost (million US$) 7.63 1.12 0.35 2.38 1.19 1.68 0.42 1.05 1.54 3.5 20.79 Details of capital costs of a complete Modular Processing Plant are given in Table 35. The process plant costs are based on prices given in Table 34 adjusted to a 70,000 tons per annum plant capacity, using the scaling factor implicit in the Energea data. Because the Energea equipment is supplied in modular form, the associated costs for installation, pipework and instrumentation have been estimated based on a study by the Liquid Fuels Trust Board in New Zealand. In 2003, the total capital investment needed for a 70,000 tons/yr biodiesel plant is 20.8 million US$ giving a specific capital cost of 0.261 US$/liter. b) Small-scale Biodiesel production Biodiesel produced on a small scale by farmers or individuals is usually by means of a batch process using very simple equipment as shown in Figs ??? and ???. A typical biodiesel production system for the laboratory or home environment will comprise of the following main equipment [FuelMeister]: a) Polyethylene tank for premix system b) Reactor or Processor tank c) Pumps: System pump (Electric), Alcohol pump, Biodiesel pump d) Barrels or Drums for Coconut oil, Methanol, Biodiesel e) Air compressor A small 150 L batch processor could be constructed for about US$300, and a 450 L batch processor would cost about US$1100 [Lund, 2004]. Environmental considerations Environmental concerns related to the technologies that convert agricultural biomass into useful energy carriers are discussed in this section. Environmental effects of increasing biomass production for energy generation can also be significant but they fall outside the scope of this study. Anaerobic Digestors Small-scale biogas plants Biogas digestors provide an ideal method of treating organic wastes so that they do not pollute the environment. They can convert animal and human excreta into an organic, nutrient-rich fertilizer that is free from pathogens provided sufficient residence times are ensured. Biogas is not toxic and its usage for cooking has generally been free from problems. However, care should be taken to avoid accumulation in enclosed spaces to avoid the danger of explosion or asphyxiation. Industrial digestors Anaerobic digestion of high volume industrial and sewage effluents is a well-established commercial technology that can reduce the polluting characteristics of these effluents to acceptable levels while extracting energy in the form of gaseous methane. Sufficient solids retention time in an UASB reactor reduces the chemical and biological oxygen demands (COD and BOD) to safe levels before the waters are released into the environment. The liquid remaining after treatment of distillery waste-waters (called vinasse) in a UASB reactor is virtually free from bio-degradable material and can be used freely for irrigation of sugarcane 321 fields and even provides some fertilization. The settled vinasse slurries can be converted into protein rich cattle feed by spray drying or into solid fertilizer by sun-drying. Gasifiers Gasifiers produce solid, liquid and gaseous by-products. The solid residues left over after gasification of most biomass are inert inorganic materials that contain the non-combustible minerals and compounds in the feedstocks. They can be used as a mineral fertilizer for the same crop to recycle some of the nutrients that are generally not found in applied NPK fertilizers. Some solid residues, such as the ash of rice husks, can be used as a construction material. The liquid effluents from a gasifier have to be treated before they can be discharged into the environment because they contain tars with carcinogenic compounds such as phenols. Due to the higher temperatures in a gasifier, the gaseous products of gasification are far less polluting than the products of direct combustion. However, producer gas contains the highly toxic, odorless gas carbon monoxide whose leakage is dangerous especially within enclosed spaces like kitchens with cookstoves. Co-generation Plants Flue gases from biomass fired boilers with steam turbines or with gas turbine combined cycle systems have to be filtered to minimize particulate emissions to the atmosphere. Reservoirs of air or water used to cool the condensers in biomass steam cycles have to be large enough to avoid thermal pollution. Ash left after combustion should preferably be recycled to the soil to return the inorganic minerals contained by the biomass, but it is sometimes buried in a landfill. 322 Annex 3 Ethanol a major liquid Biofuel Background Ethanol as Fuel Ethanol has a wide range of uses from fuel additive, to solvents or agents for chemical reactions and is also used in food industry. Its expanded use as an automotive fuel since the seventies has created a new market segment that is viewed as the fastest growing and most important market for the product in the foreseeable future. It is estimated that this demand for ethanol, estimated currently at around 30 million m3/year (189 million barrels/year), already accounts for 70% of world ethanol production. Two countries – Brazil and the USA – have been the major fuel-ethanol producers and consumers, and represent presently 85% of demand. The Food and Agriculture Organization of the United Nations has given the following figures for total world production and trade in alcohol for non-food uses. Alcohol, Non-Food Production (Mt) World Alcohol, Non-Food Imports (Mt) World Alcohol, Non-Food Exports (Mt) World Year 2000 2001 20,688,003 20,669,174 Year 2000 2001 2,289,342 Year 2000 2,285,276 1,966,799 2001 2,449,588 2002 21,233,041 2002 1,918,430 2002 2,410,632 However, there is no globally organized or recognized market for ethanol, as most of the producers outside of Brazil and USA are private or public monopolies. The FAO figures clearly shows that in its current structure, what could pass for a world ethanol market is not particularly large, and that most of the ethanol produced is consumed by the domestic market. Nevertheless, considering the chronic instability of the oil market and projected average ex-refinery gasoline prices at approximately US$ 55/barrel for 2004, fuel-ethanol becomes an attractive alternative and its expansion in the energy marketplace happens to be basically a matter of economic competitiveness and supply. The impact on national economies of increasingly higher oil prices and the perspective that oil production will peak in a few years, therefore fueling a new wave of price increase, has motivated a growing number of countries to implement “agri-energy” policies. This motivation has also resulted from environment-based initiatives like the EU Biofuels Directive, the U.S. Oxygenated Fuels Program and the Kyoto Protocol. All these driving forces address the development of bio-fuels within a framework that is essential to national and international interests and can be summarized as follows: Energy diversification and security Renewability of energy feedstocks Mitigation of air pollution and the greenhouse effect Expansion of agribusiness Opportunities for rural employment 323 The Case for Ethanol To value the importance of a bio-fuel like ethanol one must understand that a considerable number of developing and transition-economy countries, which have in agriculture a large share of their wealth, are seeing “energy farming” as a way to improve life conditions and the economy in a sustainable way. Therefore support from industrialized countries to bio-fuels production and its wide use does not represent only a way to lessen dependence on fossil fuels but constitutes an intelligent and cost-effective way to induce progress in less developed parts of the globe. Fuelethanol produced in a developing country and used in the developed world is effectively a win-win situation that offers the opportunity of environmental and energy benefits to one side while creates a new source of income and well-being to the other side. The value of biofuels is also dependent on the relative values of sugar and of oil. It is well known that Brazil set its threshold for switching between sugar and ethanol production at the US$30 per barrel. It is very difficult to adequately predict future sugar prices. A useful indicator is given by 261 the sugar futures markets , which reports that world raw sugar (sugar #11) future prices are ranging from 8.72-8.84 for July 2005 to 8.71-8.72 in May 2007. The highest point in the range is 9.01 for March 2006. For world white sugar (LIFFE sugar #5) future prices are ranging from 249.10-251.20 in August 2005 to 255.50-257.10 in October 2006 (the latter figure represents the highest point in the range). Oil prices are also very difficult to predict. While a recent Goldman-Sachs study indicated that future prices of up to $100 per barrel could be expected there are a large number of uncertainties in this market. The International Energy Agency has predicted that there will be growth in the exploration of new oil reserves, but these will be deeper and more costly to extract. The table below shows how IEA assumes the oil market will develop. This confirms the notion that the expansion to extract the new oil reserves will be technology dependent, and that the costs of producing this new oil may be significantly higher, thus supporting the Goldman-Sachs findings. The IEA have predicted an expansion in the ethanol market as follows: 261 Provided by the International Sugar Association, www.sugaronline.com 324 Despite of favorable conditions to bio-energy expansion, fuel-ethanol still plays a minor role in the energy market. Considering that world gasoline consumption is close to 1.2 billion m3/year (7.7 billion barrels/year) it becomes clear that fuel-ethanol consumption is very small, representing about 2.5% of current gasoline consumption. However it is worth of note that the potential for expansion of this percentage could reach 20% (given the amounts of ethanol that can actually be blended in). The proposed 10% share under the Brazilian Energy Initiative the fuel-ethanol market would have reached in 2010 the volume of 130 million m3. Presently about 4 billion liters/year of the ethanol produced world-wide comes into international trade. This represents almost 10 % of total world production and is largely of industrial and potable brands. With regard to fuel usage about 700 million liters (4.4 million barrels) will be traded in 2004 representing less than 20% of the trading market and this is still a very low volume considering market potential. Although it is true that this market is in an infant stage and therefore is not well structured yet the protectionist barriers that exist in important energy markets such as 325 the European Union, the USA and Japan certainly limit its evolution and inhibit its consolidation. Transportation of the ethanol is also an issue in relation to the costs and marketability of ethanol. Ethanol Fuel Use – Technical Issues Countries that have invested in ethanol as a biofuel have taken different approaches to the blends. Typical blends range from 5% ethanol to 10% in Europe and elsewhere is being dispensed with no reported incompatibility with materials. The higher blend of 25% is utilized in Brazil and for so-called flexible fuel vehicles up to 85% ethanol can be used. Currently most car manufacturers will only warranty their vehicles for use with the blends most utilized in that particular market. For example in the United States where up to 10% blends are prevalent, manufacturers have set that as the upper limit, but they are also producing a wide range of flexible fuel vehicles that can take higher percentage blend such as that of 85%. The Brazil example has shown that up to 25% blends require a minimum of attention to changes in valves and gaskets as well as firing sequencing, and is all within the skill levels of local mechanics. This process of re-optimising by adjusting engine timing and increasing compression ratio allows them to run more efficiently on the higher blend levels, and saves fuel. On an energy basis, a 20% blend of ethanol could use several percentage points less fuel with a re-optimised engine. Some newer vehicles automatically detect the higher octane provided by higher ethanol blends, and adjust timing automatically. This could result in immediate fuel economy improvements on ethanol blends (taking into account ethanol’s lower energy content), but it is not clear just how much fuel economy impact this could have. In Brazil, cars with electronic fuel injection, including imported cars built for the Brazilian market with minor modifications (such as tuning and the use of ethanol-resistant elastomers), have operated satisfactorily on a 20% to 25% ethanol blend since 1994. As mentioned, the low-level ethanol blends (E5 and especially E10) are widely used in the US, Canada, Australia and in many European countries, where they have delivered over a trillion kilometres of driving without demonstrating any significant differences in operability or reliability. E10 typically has a slightly higher octane than standard gasoline and burns more slowly and at a cooler temperature. It also has higher oxygen content and burns more completely, which results in reduced emissions of some pollutants. What are the potential problems with operating conventional gasoline vehicles with an alcoholgasoline blend? Alcohols tend to degrade some types of plastic, rubber and other elastomer components, and, since alcohol is more conductive than gasoline, it accelerates corrosion of certain metals such as aluminum, brass, zinc and lead . The resulting degradation can damage ignition and fuel system components like fuel injectors and fuel pressure regulators. As the ethanol concentration of a fuel increases, so does its corrosive effect. When a vehicle is operated on higher concentrations of ethanol, materials that would not normally be affected by gasoline or E10 may degrade in the presence of the more concentrated alcohol. In particular, the swelling and embrittlement of rubber fuel lines and o-rings can, over time, lead to component failure. These problems can be eliminated by using compatible materials, such as Teflon or highly fluorinated elastomers (Vitorns). Corrosion can be avoided by using some stainless steel components, such as fuel filters. The cost of making vehicles fully compatible with E10 is estimated to be a few dollars per vehicle. To produce vehicles capable of running on E85 may cost a few hundred dollars per vehicle. In the US, however, several car models capable of operating on fuel from 0% to 85% alcohol are sold as standard equipment, with no price premium over comparable models. It should also be noted that there are examples of diesel vehicles using an 85% ethanol blend which creates a whole new set of possibilities in the development and use of biodisel in Fiji. Fleet testing using low-level ethanol-diesel blends have been carried out in Europe (Sweden, Denmark, Ireland), Brazil, Australia, and the United States (Nevada, Illinois, Nebraska, Texas and New York 326 City). Sweden has tested a variant of E-diesel for many years in urban buses operating in Stockholm, with great success. Using Swedish Mark II diesel fuel, perhaps the cleanest in the world as the base, this 15% ethanol blend with up to 5% solubiliser has shown significantly improved emissions performance and reliable revenue service. Brazil has also pioneered the investigation of E-diesel since the late 1990s, demonstrating that a properly blended and formulated E-diesel can operate quite successfully in a very warm, humid climate. Generally, the results of US E-diesel fleet testing to date have indicated that a fuel with less than 8% ethanol in most applications, particularly in stop-and-go urban operations, has no adverse effect on fuel efficiency when compared to the performance of “typical” low-sulphur diesel. The Swedish programme is probably the world’s largest, and is ongoing. By 1996, there were roughly 280 Volvo and Scania buses in 15 cities running on neat, 95% ethanol, with an additive to improve ignition. Scania has assisted in developing one blending agent, used to create the ethanol formulation “Beraid”, that is now undergoing approval in the European Union as a reference fuel for diesel engines that run on ethanol. As mentioned, the relative costs of biofuels vis-à-vis regular gasoline and diesel correspond to whatever associated costs might be realized, such as storage, handling, transportation, dehydration and blending. These issues will have to be fully explored in the cost analysis envisaged for the biofuels industry proposal. In the case of the Caribbean therefore it may be advisable to look to the domestic market and potential for consumption, as well as by the markets nearby and the demand that could be represented by the range of blends from 5, 10 and 20% fuel-ethanol blend, for the long term viability. Annex 4: Biofuels production Potential for the Caribbean Countries BARBADOS Agriculture and Land use data for Barbados National GDP, 2001 Population, 2001 National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture 2,485 Million US$ 268,504 Per Capita 9,255 US$ 149 Million US$ 6% 2.6% 43 000'hectares 16 000'hectares 7.5 000'hectares 6,000 4%, Bioenergy potential from Agricultural Residues in Barbados Production Area 2003-05 Harvested Yield 327 Energy of Residues 000'tons/yr 1 Sugarcane 385.3 2 Coconuts 1.8 3 Cereals 0.3 4 Roots & Tubers 3.8 5 Groundnuts 0.05 6 Pulses 1.1 7 Vegetables 13.9 8 Fruits 3.4 TOTAL 409.5 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Ha 7,503 600 50 264 22 716 1,255 513 10,923 tons/Ha 51.3 3.0 7.8 14.6 1.9 1.7 11.2 6.6 TJ / yr 1,833.1 23.7 6.2 26.9 0.3 17.7 2.9 0.7 1,911 338,918 Barrels diesel oil /yr 35.9 Million US$ /yr 51.2 Million US$ /yr 0.6 Million US$ 3% 1.6 Million US$ 20% Ethanol production potential from Sugarcane in Barbados Sugarcane Production. 2004 361 000'tons / year Ethanol Production Potential: from Sugarcane Juice 29 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 10 Million Liters /year 39 Million Liters /year 29 Million Liters /year 182 000'Barrels /yr 812 000'Barrels /yr Crude oil @ 70 US$ /barrel 19 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 28 Million US$ 5.6 Million US$ Electricity generation potential from Sugarcane Residues in Barbados 328 Sugarcane Production. 2004 Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane @ 200 kilowatt-hours /ton cane Electricity consumption, 2004 Fuel consumed by Electric Utilities, 2004 @ 100 kWh /ton cane: Fuel oil substituted Economic Value @ 70 US$ /barrel Economic Value @ 100 US$ /barrel Investment required @ 200 kWh /ton cane: Fuel oil substituted Economic Value @ 70 US$ /barrel Economic Value @ 100 US$ /barrel Investment required 361 000'tons / year 36 Gigawatt-hours /year 72 Gigawatt-hours /year 831 Gigawatt-hours /year 1,242 000'Barrels /yr 73 000'Barrels /yr 8 Million US$ 11 Million US$ 12 Million US$ 145 000'Barrels /yr 15 Million US$ 22 Million US$ 22 Million US$ Jatropha cultivation for Diesel substitution in Barbados Diesel consumption, 2004 107 Million liters /yr 43 000'Hectares Total Land Area Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 10% 6 13% 0.6 0.2 11 7 10 0.03 4.82 4.09 0.74 20% 12 27% 1.2 0.5 21 14 20 0.06 9.65 8.18 1.47 50% 29 000'Hectares 67% 3.0 Million mandays /yr 1.2 Million mandays /yr 54 Million liters /yr 36 Million US$ /yr 51 Million US$ /yr 0.14 Million tons CO2 24.12 Million US$ 20.44 Million US$ 3.68 Million US$ Potential to expand Biofuels production from Sugarcane in Barbados Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc At Present Acreage At Double the Acreage 7,503 7,503 15,005 15,005 Hectares 60 120 60 120 Tons /Ha 450 900 900 1,801 000'Tons /yr 45 90 90 180 GWh /yr 91 181 181 362 000'Barrels /yr 15.5 31.1 31.1 62.1 Million US$ 90 180 180 360 GWh /yr 329 Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required 181 27.0 36.01 170 7 362 54.0 72.03 340 16 330 362 54.0 72.03 340 16 725 000'Barrels /yr 108.0 Million US$ 144.05 Million liters /yr 679 000'Barrels /yr 36 Million US$ DOMINICA Agriculture and Land use data for Dominica National GDP, 2001 Population, 2001 National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture 263 Million US$ 78,111 3,367 Per Capita US$ 149 Million US$ 18% 75 000'hectares 000'hectares 0.22 000'hectares 10,000 40% Bioenergy potential from Agricultural Residues in Dominica 1 Sugarcane 2 Coconuts 3 Cereals 4 Roots & Tubers 5 Groundnuts 6 Pulses 7 Vegetables 8 Fruits TOTAL Production Area 2003-05 Harvested 000'tons/yr Ha 4.4 220 11.5 3,450 0.2 135 26.7 2,877 0.1 6.6 63.5 113.0 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Yield tons/Ha 20.0 3.3 1.3 9.3 190 731 9,765 17,368 0.4 9.1 6.2 68,156 Barrels diesel oil /yr 7.2 Million US$ /yr 10.3 Million US$ /yr 2.6 Million US$ 44% 0.4 Million US$ 20% 331 Energy of Residues TJ / yr 22.3 151.6 4.3 190.2 1.3 1.4 13.2 384 Ethanol production potential from Sugarcane in Dominica Sugarcane Production. 2004 4 000'tons / year Ethanol Production Potential: from Sugarcane Juice 0.35 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 0.12 Million Liters /year 0.47 Million Liters /year 0.35 Million Liters /year 2.22 000'Barrels /yr 106 000'Barrels /yr Crude oil @ 70 US$ /barrel 0.24 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 0.34 Million US$ 0.1 Million US$ Electricity generation potential from Sugarcane Residues in Dominica Sugarcane Production. 2004 4 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 0.44 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 0.88 Gigawatt-hours /year Electricity consumption, 2004 67 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 75 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 0.89 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.09 Million US$ Economic Value @ 100 US$ /barrel 0.13 Million US$ Investment required 0.15 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 1.77 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.19 Million US$ Economic Value @ 100 US$ /barrel 0.27 Million US$ Investment required 0.26 Million US$ Jatropha cultivation for Diesel substitution in Dominica Diesel consumption, 2004 Total Land Area 23 Million liters /yr 751 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years Employment generated after 3 years 10% 1.3 0% 0.1 0.1 332 20% 2.5 0% 0.3 0.1 50% 6.4 000'Hectares 1% 0.7 Million mandays /yr 0.3 Million mandays /yr Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 2.3 1.6 2.2 0.01 1.06 0.90 0.16 4.7 3.1 4.5 0.01 2.11 1.79 0.32 11.7 7.8 11.2 0.03 5.29 4.48 0.81 Potential to expand Biofuels production from Sugarcane in Dominica Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 220 220 440 440 Hectares 60 120 60 120 Tons /Ha 13 26 26 53 000'Tons /yr 1.3 2.6 2.6 5.3 GWh /yr 2.7 5.3 5.3 10.6 000'Barrels /yr 0.5 0.9 0.9 1.8 Million US$ 2.6 5.3 5.3 10.6 GWh /yr 5.3 10.6 10.6 21.3 000'Barrels /yr 0.8 1.6 1.6 3.2 Million US$ 1.06 2.11 2.11 4.22 Million liters /yr 5.0 10.0 10.0 19.9 000'Barrels /yr 0.2 0.5 0.5 1.1 Million US$ Economic Value of Coconuts: Oil and Residues (shells & husk) in Dominica Diesel consumption, 2004 Coconuts production, 2003-05 Area under Coconuts Yield of Coconuts Coconut Oil produced Diesel susbtituted by Coconut Oil Residues (shells & husk) produced Electricity generated by Residues Diesel substituted by Residues Diesel susbtituted by both Coconut Oil & Residues At a Crude Oil Price = 70 US$/barrel Economic Value = = At a Crude Oil Price = 100 US$/barrel Economic Value = = Assumptions: 333 148 000'Barrels/yr 11,500 Tons /yr 3,450 Hectares 3.3 Tons / Ha 2,277 Tons/ yr 13 000'Barrels/yr 7,705 Tons/ yr 8.4 GWh /yr 18 000'Barrels/yr 31 000'Barrels/yr 3.2 Million US$ 855 US$ /ton copra 4.6 Million US$ 1,221 US$ /ton copra Million liters /yr Million US$ /yr Million US$ /yr Million tons CO2 Million US$ Million US$ Million US$ a) Proportion: kernel 33%, shell 23%, husk 44% (by dry weight). b) Residue Energy of shell = 20.6 MJ/dry kg, of husk = 19.2 MJ/dry kg c) Shells and Husk gasified to produce electricity at overall efficiency of 20% d) Coconut oil produced = 60% of copra by weight e) 1 liter coconut oil equivalent to 0.83 liters diesel f) Density of coconut oil = 1100 liters/ton g) Diesel generating set consumes 0.33 Litres per kWh 334 DOMINICAN REPUBLIC Agriculture and Land use data for Dominican Republic National GDP, 2001 Population, 2001 National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture 21,211 Million US$ 8,484,400 Per Capita 2,500 US$ 2,270 Million US$ 11% 2.7% 4,851 000'hectares 1,088 000'hectares 133,667 000'hectares Bioenergy potential from Agricultural Residues in Dominican Republic Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 5,177.8 133,667 2 Coconuts 179.7 37,667 3 Cereals 627.8 150,300 4 Roots & Tubers 259.1 35,217 5 Groundnuts 2.94 2,633 6 Pulses 50.1 62,320 7 Vegetables 380.6 36,178 8 Fruits 1,248.4 121,588 TOTAL 7,926.6 579,570 Yield tons/Ha 38.7 4.8 4.2 7.6 1.1 0.8 10.9 10.5 Oil equivalent of Residues 8,615,312 Barrels diesel oil /yr Economic Value @70 US$/bbl 912.3 Million US$ /yr Economic Value @100 US$/bbl 1,302.7 Million US$ /yr Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population 304.6 Million US$ 41% 51.8 Million US$ 20% 335 Energy of Residues TJ / yr 28,149.0 2,369.9 15,068.2 1,844.8 17.4 802.3 79.2 259.7 48,590 served Ethanol production potential from Sugarcane in Dominican Republic Sugarcane Production. 2004 5,547 000'tons / year Ethanol Production Potential: from Sugarcane Juice 444 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 150 Million Liters /year 594 Million Liters /year 445 Million Liters /year 2800 000'Barrels /yr 8446 000'Barrels /yr Crude oil @ 70 US$ /barrel 299 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 427 Million US$ 69.0 Million US$ Electricity generation potential from Sugarcane Residues in Dominican Republic Sugarcane Production. 2004 5,547 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 555 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 1,109 Gigawatt-hours /year Electricity consumption, 2004 13,489 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 1,116 000'Barrels /yr Economic Value @ 70 US$ /barrel 118 Million US$ Economic Value @ 100 US$ /barrel 169 Million US$ Investment required 191 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 2,233 000'Barrels /yr Economic Value @ 70 US$ /barrel 236 Million US$ Economic Value @ 100 US$ /barrel 338 Million US$ Investment required 333 Million US$ Jatropha cultivation for Diesel substitution in Dominican Republic Diesel consumption, 2004 Total Land Area 1,199 Million liters /yr 4,851 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years 10% 65 1% 6.7 336 20% 130 3% 13.5 50% 325 000'Hectares 7% 33.7 Million mandays /yr Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 2.6 120 80 114 0.32 54.06 45.82 8.24 5.2 240 160 228 0.65 108.12 91.63 16.48 13.0 Million mandays /yr 600 Million liters /yr 399 Million US$ /yr 571 Million US$ /yr 1.62 Million tons CO2 270.29 Million US$ 229.09 Million US$ 41.21 Million US$ Potential to expand Biofuels production from Sugarcane in Dominican Republic Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 133,667 133,667 267,333 267,333 Hectares 60 120 60 120 Tons /Ha 8,020 16,040 16,040 32,080 000'Tons /yr 802 1,604 1,604 3,208 GWh /yr 1,614 3,228 3,228 6,456 000'Barrels /yr 276.7 553.4 553.4 1,106.8 Million US$ 1,604 3,208 3,208 6,416 GWh /yr 3,228 6,456 6,456 12,913 000'Barrels /yr 481.2 962.4 962.4 1,924.8 Million US$ 641.60 1,283.20 1,283.20 2,566.40 Million liters /yr 3,026 6,053 6,053 12,106 000'Barrels /yr 124 298 298 644 Million US$ 337 GRENADA Agriculture and Land use data for Grenada National GDP, 2001 Population, 2001 378 Million US$ 80,735 Per Capita 4,682 US$ 29 Million US$ 8% 0.0% 34 000'hectares 12 000'hectares 0.16 000'hectares 10,000 24% National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land + Permanent crops area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture Bioenergy potential from Agricultural Residues in Grenada Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 7.2 160 2 Coconuts 6.5 2,300 3 Cereals 0.3 300 4 Roots & Tubers 4.1 770 5 Groundnuts 6 Pulses 0.6 615 7 Vegetables 2.6 276 8 Fruits 16.8 2,925 TOTAL 38.1 7,346 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Yield tons/Ha 45.0 2.8 1.0 5.3 1.0 9.6 5.8 30,489 Barrels diesel oil /yr 3.2 Million US$ /yr 4.6 Million US$ /yr 0.6 Million US$ 7% 0.6 Million US$ 20% 338 Energy of Residues TJ / yr 36.5 85.7 7.2 28.9 9.5 0.6 3.5 172 Ethanol production potential from Sugarcane in Grenada Sugarcane Production. 2004 7 000'tons / year Ethanol Production Potential: from Sugarcane Juice 0.58 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 0.19 Million Liters /year 0.77 Million Liters /year 0.58 Million Liters /year 3.63 000'Barrels /yr 163 000'Barrels /yr Crude oil @ 70 US$ /barrel 0.39 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 0.55 Million US$ 0.09 Million US$ Electricity generation potential from Sugarcane Residues in Grenada 7 000'tons / year Sugarcane Production. 2004 Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 0.7 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 1.4 Gigawatt-hours /year Electricity consumption, 2004 126 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 203 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 1.45 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.15 Million US$ Economic Value @ 100 US$ /barrel 0.22 Million US$ Investment required 0.25 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 2.90 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.31 Million US$ Economic Value @ 100 US$ /barrel 0.44 Million US$ Investment required 0.43 Million US$ Jatropha cultivation for Diesel substitution in Grenada Diesel consumption, 2004 Total Land Area 45 Million liters /yr 34 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years 10% 2 7% 0.3 339 20% 5 14% 0.5 50% 12 000'Hectares 35% 1.3 Million mandays /yr Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 0.1 4 3 4 0.01 2.02 1.71 0.31 0.2 9 6 9 0.02 4.04 3.42 0.62 0.5 Million mandays /yr 22 Million liters /yr 15 Million US$ /yr 21 Million US$ /yr 0.06 Million tons CO2 10.10 Million US$ 8.56 Million US$ 1.54 Million US$ Potential to expand Biofuels production from Sugarcane in Grenada Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 160 160 320 320 Hectares 60 120 60 120 Tons /Ha 10 19 19 38 000'Tons /yr 0.96 1.92 1.92 3.84 GWh /yr 1.93 3.86 3.86 7.73 000'Barrels /yr 0.33 0.66 0.66 1.32 Million US$ 1.92 3.84 3.84 7.68 GWh /yr 3.86 7.73 7.73 15.46 000'Barrels /yr 0.58 1.15 1.15 2.30 Million US$ 0.77 1.54 1.54 3.07 Million liters /yr 3.62 7.25 7.25 14.49 000'Barrels /yr 0.14 0.35 0.35 0.77 Million US$ 340 HAITI Agriculture and Land use data for Haiti National GDP, 2001 Population, 2001 3,494 Million US$ 8,106,729 Per Capita 431 US$ 1,048 Million US$ National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane 30% 0.7% 2,775 000'hectares 780 000'hectares 17.8 000'hectares Bioenergy potential from Agricultural Residues in Haiti Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 1,070.0 17,833 2 Coconuts 24.5 9,633 3 Cereals 377.3 458,167 4 Roots & Tubers 753.5 194,227 5 Groundnuts 21.33 25,333 6 Pulses 65.0 100,500 7 Vegetables 201.2 33,210 8 Fruits 994.1 159,510 TOTAL 3,506.8 998,413 Yield tons/Ha 60.0 2.5 0.8 3.9 0.8 0.6 6.1 6.2 Oil equivalent of Residues 3,836,629 Barrels diesel oil /yr Economic Value @70 US$/bbl 406.3 Million US$ /yr Economic Value @100 US$/bbl 580.1 Million US$ /yr Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served 134 Million US$ 21% 50.4 Million US$ 20% 341 Energy of Residues TJ / yr 5,480.5 323.1 9,056.0 5,364.9 126.1 1,039.5 41.8 206.8 21,639 Ethanol production potential from Sugarcane in Haiti Sugarcane Production. 2004 1,080 000'tons / year Ethanol Production Potential: from Sugarcane Juice 86 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 29 Million Liters /year 116 Million Liters /year 87 Million Liters /year 545 000'Barrels /yr N/A 000'Barrels /yr Crude oil @ 70 US$ /barrel 58 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 83 Million US$ 13.4 Million US$ Electricity generation potential from Sugarcane Residues in Haiti Sugarcane Production. 2004 1,080 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 108 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 216 Gigawatt-hours /year Electricity consumption, 2004 512 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 217 000'Barrels /yr Economic Value @ 70 US$ /barrel 23 Million US$ Economic Value @ 100 US$ /barrel 33 Million US$ Investment required 37 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 435 000'Barrels /yr Economic Value @ 70 US$ /barrel 46 Million US$ Economic Value @ 100 US$ /barrel 66 Million US$ Investment required 65 Million US$ Jatropha cultivation for Diesel substitution in Haiti Diesel consumption, 2004 Million liters /yr 2,775 000'Hectares Total Land Area Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years 10% 0% - 342 20% 0% - 50% - 000'Hectares 0% - Million mandays /yr Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres - - Potential to expand Biofuels production from Sugarcane in Haiti Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 17,833 17,833 35,667 35,667 Hectares 60 120 60 120 Tons /Ha 1,070 2,140 2,140 4,280 000'Tons /yr 107 214 214 428 GWh /yr 215 431 431 861 000'Barrels /yr 36.9 73.8 73.8 147.7 Million US$ 214 428 428 856 GWh /yr 431 861 861 1,723 000'Barrels /yr 64.2 128.4 128.4 256.8 Million US$ 85.60 171.20 171.20 342.40 Million liters /yr 404 808 808 1,615 000'Barrels /yr 14 37 37 83 Million US$ 343 - Million mandays /yr - Million liters /yr - Million US$ /yr - Million US$ /yr - Million tons CO2 - Million US$ - Million US$ - Million US$ JAMAICA Agriculture and Land use data for Jamaica National GDP, 2001 Population, 2001 National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture 7,784 Million US$ 2,603,344 Per Capita 2,990 US$ 522 Million US$ 7% 3.3% 1,099 000'hectares 174 000'hectares 42.7 000'hectares 262 20% Bioenergy potential from Agricultural Residues in Jamaica Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 2,133.3 42,667 2 Coconuts 170.0 51,000 3 Cereals 1.0 857 4 Roots & Tubers 214.2 12,600 5 Groundnuts 3.40 2,713 6 Pulses 5.0 4,730 7 Vegetables 196.5 14,393 8 Fruits 468.2 46,566 TOTAL 3,191.8 175,525 Yield tons/Ha 45.2 3.3 1.2 17.1 1.3 1.1 13.7 9.9 Oil equivalent of Residues 2,603,932 Barrels diesel oil /yr Economic Value @70 US$/bbl 275.7 Million US$ /yr Economic Value @100 US$/bbl 393.7 Million US$ /yr Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served 22.2 Million US$ 10% 15.7 Million US$ 20% 344 Energy of Residues TJ / yr 10,656.5 2,241.6 23.9 1,525.2 20.1 80.6 40.9 97.4 14,686 Ethanol production potential from Sugarcane in Jamaica Sugarcane Production. 2004 2,100 000'tons / year Ethanol Production Potential: from Sugarcane Juice 168 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 57 Million Liters /year 225 Million Liters /year 169 Million Liters /year 1060 000'Barrels /yr 4398 000'Barrels /yr Crude oil @ 70 US$ /barrel 113 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 162 Million US$ 26.1 Million US$ Electricity generation potential from Sugarcane Residues in Jamaica Sugarcane Production. 2004 2,100 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 210 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 420 Gigawatt-hours /year Electricity consumption, 2004 2,974 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 6,226 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 423 000'Barrels /yr Economic Value @ 70 US$ /barrel 45 Million US$ Economic Value @ 100 US$ /barrel 64 Million US$ Investment required 72 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 845 000'Barrels /yr Economic Value @ 70 US$ /barrel 90 Million US$ Economic Value @ 100 US$ /barrel 128 Million US$ Investment required 126 Million US$ Jatropha cultivation for Diesel substitution in Jamaica Diesel consumption, 2004 Total Land Area 633 Million liters /yr 1,099 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years 10% 34 3% 3.6 345 20% 69 6% 7.1 50% 172 000'Hectares 16% 17.8 Million mandays /yr Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 1.4 63 42 60 0.17 28.52 24.17 4.35 2.7 127 84 120 0.34 57.03 48.34 8.69 6.9 Million mandays /yr 316 Million liters /yr 211 Million US$ /yr 301 Million US$ /yr 0.85 Million tons CO2 142.58 Million US$ 120.84 Million US$ 21.74 Million US$ Potential to expand Biofuels production from Sugarcane in Jamaica Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 42,667 42,667 85,333 85,333 Hectares 60 120 60 120 Tons /Ha 2,560 5,120 5,120 10,240 000'Tons /yr 256 512 512 1,024 GWh /yr 515 1,030 1,030 2,061 000'Barrels /yr 88.3 176.6 176.6 353.3 Million US$ 512 1,024 1,024 2,048 GWh /yr 1,030 2,061 2,061 4,122 000'Barrels /yr 153.6 307.2 307.2 614.4 Million US$ 204.80 409.60 409.60 819.20 Million liters /yr 966 1,932 1,932 3,864 000'Barrels /yr 37 92 92 203 Million US$ 346 SAINT KITTS AND NEVIS Agriculture and Land use data for Saint Kitts and Nevis National GDP, 2001 Population, 2001 295 Million US$ 46,123 Per Capita 6,396 US$ 10 Million US$ National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane 4% 2.6% 27 000'hectares 7 000'hectares 2.9 000'hectares Bioenergy potential from Agricultural Residues in Saint Kitts and Nevis Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 162.0 2,933 2 Coconuts 1.0 200 3 Cereals 4 Roots & Tubers 1.0 365 5 Groundnuts 0.03 26 6 Pulses 0.2 210 7 Vegetables 0.7 30 8 Fruits 1.3 200 TOTAL 166.2 3,965 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Yield tons/Ha 55.3 5.0 2.8 1.2 1.0 22.8 6.5 177,967 Barrels diesel oil /yr 18.8 Million US$ /yr 26.9 Million US$ /yr 0.2 Million US$ 6% 0.2 Million US$ 20% 347 Energy of Residues TJ / yr 979.4 13.2 7.2 0.2 3.4 0.1 0.3 1,004 Ethanol production potential from Sugarcane in Saint Kitts and Nevis Sugarcane Production. 2004 193 000'tons / year Ethanol Production Potential: from Sugarcane Juice 15 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 5 Million Liters /year 21 Million Liters /year 15 Million Liters /year 97 000'Barrels /yr 132 000'Barrels /yr Crude oil @ 70 US$ /barrel 10 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 15 Million US$ 3.6 Million US$ Electricity generation potential from Sugarcane Residues in Saint Kitts and Nevis Sugarcane Production. 2004 193 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 19 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 39 Gigawatt-hours /year Electricity consumption, 2004 14 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 187 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 39 000'Barrels /yr Economic Value @ 70 US$ /barrel 4 Million US$ Economic Value @ 100 US$ /barrel 6 Million US$ Investment required 7 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 78 000'Barrels /yr Economic Value @ 70 US$ /barrel 8 Million US$ Economic Value @ 100 US$ /barrel 12 Million US$ Investment required 12 Million US$ Jatropha cultivation for Diesel substitution in Saint Kitts and Nevis Diesel consumption, 2004 Total Land Area 36 Million liters /yr 27 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years Employment generated after 3 years 10% 2 7% 0.2 0.1 348 20% 4 15% 0.4 0.2 50% 10 000'Hectares 37% 1.0 Million mandays /yr 0.4 Million mandays /yr Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 4 2 3 0.01 1.64 1.39 0.25 7 5 7 0.02 3.29 2.79 0.50 18 12 17 0.05 8.22 6.96 1.25 Potential to expand Biofuels production from Sugarcane in Saint Kitts and Nevis Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 2,933 2,933 5,867 5,867 Hectares 60 120 60 120 Tons /Ha 176 352 352 704 000'Tons /yr 18 35 35 70 GWh /yr 35 71 71 142 000'Barrels /yr 6.1 12.1 12.1 24.3 Million US$ 35 70 70 141 GWh /yr 71 142 142 283 000'Barrels /yr 10.6 21.1 21.1 42.2 Million US$ 14.08 28.16 28.16 56.32 Million liters /yr 66 133 133 266 000'Barrels /yr 2.1 5.9 5.9 13.5 Million US$ 349 Million liters /yr Million US$ /yr Million US$ /yr Million tons CO2 Million US$ Million US$ Million US$ SAINT LUCIA Agriculture and Land use data for Saint Lucia National GDP, 2001 Population, 2001 National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land + Permanent crops area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture 733 Million US$ 146,776 4,994 Per Capita US$ 51 Million US$ 7% 62 000'hectares 18 000'hectares - 000'hectares 9 22% Bioenergy potential from Agricultural Residues in Saint Lucia Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 2 Coconuts 14.0 3,500 3 Cereals 0.6 4 Roots & Tubers 11.2 2,792 5 Groundnuts 6 Pulses 0.0 20 7 Vegetables 1.0 140 8 Fruits 157.9 17,303 TOTAL 184.8 23,755 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Yield tons/Ha 4.0 4.0 2.0 7.1 9.1 55,516 Barrels diesel oil /yr 5.9 Million US$ /yr 8.4 Million US$ /yr 1.1 Million US$ 8% 0.9 Million US$ 20% 350 Energy of Residues TJ / yr 184.6 15.1 79.7 0.6 0.2 32.8 313 Ethanol production potential from Sugarcane in Saint Lucia Sugarcane Production. 2004 - 000'tons / year Ethanol Production Potential: from Sugarcane Juice 0 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 0 Million Liters /year 0 Million Liters /year 0 Million Liters /year 0 000'Barrels /yr 351 000'Barrels /yr Crude oil @ 70 US$ /barrel 0 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 0 Million US$ - Million US$ Electricity generation potential from Sugarcane Residues in Saint Lucia Sugarcane Production. 2004 - 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane - Gigawatt-hours /year @ 200 kilowatt-hours /ton cane - Gigawatt-hours /year Electricity consumption, 2004 266 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 456 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted - 000'Barrels /yr Economic Value @ 70 US$ /barrel - Million US$ Economic Value @ 100 US$ /barrel - Million US$ Investment required - Million US$ @ 200 kWh /ton cane: Fuel oil substituted - 000'Barrels /yr Economic Value @ 70 US$ /barrel - Million US$ Economic Value @ 100 US$ /barrel - Million US$ Investment required - Million US$ Jatropha cultivation for Diesel substitution in Saint Lucia Diesel consumption, 2004 Total Land Area 93 Million liters /yr 62 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years Employment generated after 3 years 10% 5 8% 0.5 0.2 351 20% 10 16% 1.0 0.4 50% 25 000'Hectares 40% 2.6 Million mandays /yr 1.0 Million mandays /yr Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 9 6 9 0.03 4.17 3.54 0.64 19 12 18 0.05 8.35 7.07 1.27 46 31 44 0.13 20.87 17.69 3.18 Potential to expand Biofuels production from Sugarcane in Saint Lucia Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage - Hectares 60 120 60 120 Tons /Ha - 000'Tons /yr - GWh /yr - 000'Barrels /yr Million US$ - GWh /yr - 000'Barrels /yr Million US$ - Million liters /yr - 000'Barrels /yr Million US$ Economic Value of Coconuts: Oil and Residues (shells & husk) in St Lucia Diesel consumption, 2004 Coconuts production, 2003-05 Area under Coconuts Yield of Coconuts Coconut Oil produced Diesel susbtituted by Coconut Oil Residues (shells & husk) produced Electricity generated by Residues Diesel substituted by Residues Diesel susbtituted by both Coconut Oil & Residues At a Crude Oil Price = 70 US$/barrel Economic Value = = At a Crude Oil Price = 100 US$/barrel Economic Value = = 582 000'Barrels/yr 14,000 Tons /yr 3,500 Hectares 4.0 Tons / Ha 2,772 Tons/ yr 16 000'Barrels/yr 9,380 Tons/ yr 10.3 GWh /yr 22 000'Barrels/yr 38 000'Barrels/yr 3.9 Million US$ 855 US$ /ton copra 5.6 Million US$ 1,221 US$ /ton copra Assumptions: a) Proportion: kernel 33%, shell 23%, husk 44% (by dry weight). b) Residue Energy of shell = 20.6 MJ/dry kg, of husk = 19.2 MJ/dry kg 352 Million liters /yr Million US$ /yr Million US$ /yr Million tons CO2 Million US$ Million US$ Million US$ c) Shells and Husk gasified to produce electricity at overall efficiency of 20% d) Coconut oil produced = 60% of copra by weight e) 1 liter coconut oil equivalent to 0.83 liters diesel f) Density of coconut oil = 1100 liters/ton g) Diesel generating set consumes 0.33 Litres per kWh 353 ST. VINCENT & THE GRENADINES Agriculture and Land use data for St. Vincent & the Grenadines National GDP, 2001 Population, 2001 348 Million US$ 179,381 Per Capita 1,940 US$ 35 Million US$ National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane 10% 39 000'hectares 000'hectares 0.7 000'hectares Bioenergy potential from Agricultural Residues in St. Vincent & the Grenadines Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 13.3 742 2 Coconuts 2.6 688 3 Cereals 2.7 200 4 Roots & Tubers 13.8 2,372 5 Groundnuts 0.31 312 6 Pulses 0.3 350 7 Vegetables 4.3 501 8 Fruits 57.4 6,291 TOTAL 94.7 11,456 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required Percentage of population served Yield tons/Ha 25.1 3.7 3.2 5.8 1.0 1.0 8.6 9.2 54,538 Barrels diesel oil /yr 5.8 Million US$ /yr 8.2 Million US$ /yr 1.38 Million US$ 14% 0.69 Million US$ 20% 354 Energy of Residues TJ / yr 91.3 33.7 64.0 98.3 1.8 5.5 0.9 11.9 308 Ethanol production potential from Sugarcane in St. Vincent & the Grenadines Sugarcane Production. 2004 18 000'tons / year Ethanol Production Potential: from Sugarcane Juice 1.4 Million Liters /year from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 0.5 Million Liters /year 1.9 Million Liters /year 1.4 Million Liters /year 9.1 000'Barrels /yr 167 000'Barrels /yr Crude oil @ 70 US$ /barrel 1.0 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 1.4 Million US$ 0.2 Million US$ Electricity generation potential from Sugarcane Residues in St. Vincent & the Grenadines Sugarcane Production. 2004 18 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 1.8 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 3.6 Gigawatt-hours /year Electricity consumption, 2004 107 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 156 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 3.6 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.4 Million US$ Economic Value @ 100 US$ /barrel 0.5 Million US$ Investment required 0.6 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 7.2 000'Barrels /yr Economic Value @ 70 US$ /barrel 0.8 Million US$ Economic Value @ 100 US$ /barrel 1.1 Million US$ Investment required 1.1 Million US$ Jatropha cultivation for Diesel substitution in St. Vincent & the Grenadines Diesel consumption, 2004 Total Land Area 55 Million liters /yr 39 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years 10% 3.0 8% 0.3 355 20% 5.9 15% 0.6 50% 14.8 000'Hectares 38% 1.5 Million mandays /yr Employment generated after 3 years Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 0.1 5.5 3.6 5.2 0.01 2.46 2.09 0.38 0.2 10.9 7.3 10.4 0.03 4.92 4.17 0.75 0.6 Million mandays /yr 27.3 Million liters /yr 18.2 Million US$ /yr 26.0 Million US$ /yr 0.07 Million tons CO2 12.31 Million US$ 10.44 Million US$ 1.88 Million US$ Potential to expand Biofuels production from Sugarcane in St. Vincent & the Grenadines Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 742 742 1,483 1,483 Hectares 60 120 60 120 Tons /Ha 45 89 89 178 000'Tons /yr 4.5 8.9 8.9 17.8 GWh /yr 9.0 17.9 17.9 35.8 000'Barrels /yr 1.5 3.1 3.1 6.1 Million US$ 8.9 17.8 17.8 35.6 GWh /yr 17.9 35.8 35.8 71.6 000'Barrels /yr 2.7 5.3 5.3 10.7 Million US$ 3.6 7.1 7.1 14.2 Million liters /yr 16.8 33.6 33.6 67.2 000'Barrels /yr 0.8 1.8 1.8 3.7 Million US$ 356 TRINIDAD AND TOBAGO Agriculture and Land use data for Trinidad and Tobago National GDP, 2001 Population, 2001 8,819 Million US$ 1,293,678 Per Capita 6,817 US$ 229 Million US$ 3% 2.7% 453 000'hectares 75 000'hectares 13.8 000'hectares 49,000 8% National GDP Agricultural GDP, 2001 Agricultural GDP as % of National GDP Agricultural Exports as % of GDP Total land area Arable land area Total Area in Sugarcane Agricultural Labor Force % of National Labor Force in Agriculture Bioenergy potential from Agricultural Residues in Trinidad and Tobago Production Area 2003-05 Harvested 000'tons/yr Ha 1 Sugarcane 706.0 13,833 2 Coconuts 17.5 3,200 3 Cereals 6.0 2,197 4 Roots & Tubers 8.9 905 5 Groundnuts 0.08 6 Pulses 3.6 1,662 7 Vegetables 23.6 2,248 8 Fruits 66.7 11,065 TOTAL 832.3 35,110 Oil equivalent of Residues Economic Value @70 US$/bbl Economic Value @100 US$/bbl Yield tons/Ha 50.8 5.5 2.7 9.7 2.1 10.5 6.0 612,906 Barrels diesel oil /yr 64.9 Million US$ /yr 92.7 Million US$ /yr Gasifiers for cooking gas from 50% of residues (excluding sugarcane) Investment required Percentage of population served 3% Biogas for cooking from wastes of vegetables, fruits & starchy materials Investment required 7.8 Million US$ 3.0 Million US$ 357 Energy of Residues TJ / yr 2,943.2 230.8 143.5 63.1 0.5 57.0 4.9 13.9 3,457 Percentage of population served 20% Ethanol production potential from Sugarcane in Trinidad and Tobago Sugarcane Production. 2004 Ethanol Production Potential: from Sugarcane Juice from Bagasse Total Ethanol potential Gasoline Substituted: = Gasoline consumption, 2004 Economic Value of Ethanol: 580 000'tons / year 46 Million Liters /year 16 Million Liters /year 62 Million Liters /year 47 Million Liters /year 293 000'Barrels /yr 3101 000'Barrels /yr Crude oil @ 70 US$ /barrel 31 Million US$ Crude oil @ 100 US$ /barrel Investment required (Ethanol from cane juice only) 45 Million US$ 7.2 Million US$ Electricity generation potential from Sugarcane Residues in Trinidad and Tobago Sugarcane Production. 2004 580 000'tons / year Electricity generated from Bagasse & Trash: @ 100 kilowatt-hours /ton cane 58 Gigawatt-hours /year @ 200 kilowatt-hours /ton cane 116 Gigawatt-hours /year Electricity consumption, 2004 6,321 Gigawatt-hours /year Fuel consumed by Electric Utilities, 2004 19 000'Barrels /yr @ 100 kWh /ton cane: Fuel oil substituted 117 000'Barrels /yr Economic Value @ 70 US$ /barrel 12 Million US$ Economic Value @ 100 US$ /barrel 18 Million US$ Investment required 20 Million US$ @ 200 kWh /ton cane: Fuel oil substituted 233 000'Barrels /yr Economic Value @ 70 US$ /barrel 25 Million US$ Economic Value @ 100 US$ /barrel 35 Million US$ Investment required 35 Million US$ Jatropha cultivation for Diesel substitution in Trinidad and Tobago Diesel consumption, 2004 Total Land Area 308 Million liters /yr 453 000'Hectares Diesel substitution Percentage Jatropha Area required Percentage of Total Land Area required Employment generated during first 3 years Employment generated after 3 years 10% 17 4% 1.7 0.7 358 20% 33 7% 3.5 1.3 50% 84 000'Hectares 18% 8.7 Million mandays /yr 3.3 Million mandays /yr Diesel saved Economic value @ 70 $/bbl Economic value @ 100 $/bbl Greeenhouse gas reductions Total Investments required: a) for Nurseries and Plantations b) for Seed Collection & Oil Extraction Centres 31 21 29 0.08 13.88 11.76 2.12 62 41 59 0.17 27.76 23.53 4.23 154 103 146 0.42 69.40 58.82 10.58 Potential to expand Biofuels production from Sugarcane in Trinidad and Tobago Area Yield Production Electricity Exports @100 kWh /tc Fuel Oil substituted Investment required Electricity Exports @200 kWh /tc Fuel Oil substituted Investment required Ethanol Production Gasoline substituted Investment required At Present Acreage At Double the Acreage 13,833 13,833 27,667 27,667 Hectares 60 120 60 120 Tons /Ha 830 1,660 1,660 3,320 000'Tons /yr 83 166 166 332 GWh /yr 167 334 334 668 000'Barrels /yr 28.6 57.3 57.3 114.5 Million US$ 166 332 332 664 GWh /yr 334 668 668 1,336 000'Barrels /yr 49.8 99.6 99.6 199.2 Million US$ 66.40 132.80 132.80 265.60 Million liters /yr 313 626 626 1,253 000'Barrels /yr 13 31 31 67 Million US$ 359 Million liters /yr Million US$ /yr Million US$ /yr Million tons CO2 Million US$ Million US$ Million US$