R eaming Tools/H e rra mien ta s e sca ria do ra s

Reaming Tools/Herramientas escariadoras
Reaming Tools
Herramientas escariadoras
Dihart Precision Tools
Herramientas
de precisión Dihart
Dihart supplies a wide range of standard reaming tools. Dihart
also specializes in designing and producing tools according to
customers’ specifications, for achieving the highest standard
of machine finishing.
Modern machines operating in an air-conditioned production
facility guarantee precision manufacturing of high-performance
tools.
Dihart suministra una amplia gama de herramientas
escariadoras estándar. Dihart también se especializa en el
diseño y la fabricación de herramientas de conformidad con
las especificaciones del cliente para alcanzar el más elevado
nivel de acabado en el mecanizado.
Modernas máquinas que funcionan en salas de aire
acondicionado garantizan la máxima precisión para la
fabricación de herramientas de alto rendimiento.
Tool Selection Guide
General technical information
Guía para la selección de herramientas
Información técnica
Cutting Rings – Expandable, Modular
Anillos de corte – expandibles, modulares
Monomax™ – Expandable, Monobloc
Monomax™ – expandibles, monobloque
Monomax™ – Solid, Monobloc
Monomax™ – sólido, monobloque
Solid Carbide Reamers
Escariadores de carburo sólido
REAMAX® – Solid Carbide, Modular
REAMAX® – carburo sólido, modular
Rapid Set Heads – Solid, Modular
Cabezas intercambiables – sólidos, modulares
PCD Reamers – Solid, Monobloc
Escariadores PCD – sólidos, monobloque
DAH – Compensation Holder and DPS – Floating Holder
DAH – Porta-útiles de compensación y DPS – Porta-útiles flotante
Questionnaire and Tool Test Evaluation sheet,
Troubleshooting, Numerical index
Cuestionario y evaluación, Guia de solución de
problemas técnicos, índice numérico
1
Explanation to the Tool Selection Guide
Guía para la elección de herramientas
This selection guide proudes help for selecting the correct
tooling system for each specific application.
Esta sección ayuda al usuario a elegir la herramienta apropiada para cada clase de mecanizado.
On page 3 you will be guided to a suitable tooling system
depending on diameter and tolerance.
En la página 3 tiene una guía de orientación para el uso de
herramientas según diámetro y tolerancias.
Example: Bore Diameter 0.7874 + 0.0008 /-0 (H7) can be
machined with the REAMAX® tooling system
Por ejemplo: si se busca el diámetro 20 H7, el sistema de
mecanizado resultante es REAMAX®
Diameter [inch]
Diámetro [mm]
0.0551 – 0.2204
1.40 – 5.59
IT Tolerance**
Tolerancia IT **
0.2205 – 0.4919
5.60 – 12.49
0.4920 – 1.5748
12.50 – 40.00
1.5749 – 2.3622
40.01 – 60.00
2.
6
5
6
7
*
8
*
*
In the product specific sections all details can be found for
each tooling system.
En el índice correspondiente se pueden encontrar todas las
características de un producto en particular.
Utilizing to the type of bore and material to be machined, one
is guided to the appropriate tool system. Cutting data and
recommended ASG can be found in these tables.
Según el diámetro y el material a mecanizar, uno se guía por
la herramienta apropiada para la tarea. De la tabla se pueden
deducir las características de corte y el mejor ASG.
Example: Grey cast iron (GG 25), interrupted bore.
Por ejemplo: Hierro forjado gris GG 25,
diámetro interrumpido.
Recommendation: TiN coated, REAMAX® 640.71 with
ASG 01.
Recomendación: Cuchilla recubierta TiN, REAMAX®
640,71 con ASG 01.
Recommended cutting data:
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.007 in (per tooth)
Datos de corte recomendados:
Velocidad
= 40 – 100 m/min
Alimentación = 0.07 – 0.17 mm (por diente)
Bore Type
Tipo de agujero
2
f
íti
ASG 07
vc = 160 – 280 m/min
fz = 0,11 – 0,24 mm
Subject to change. KOMET GROUP is not liable for damages
resulting from selecting the incorrect tools.
TiN
TiN
TiN
TiN
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/m
Feed = 0.003 – 0.006 in
ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,13 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
–
640.71
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
640.70
ASG 05
vc = 15 – 40 m/min
fz = 0,05 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.006 in
640.71
640.37
ASG 07
vc = 160 – 280 m/min
fz = 0,11 – 0,24 mm
640.71
TiN
640.71 ASG 01
vc = 40 – 100 m/min
fz = 0,10 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.004 – 0.009 in
TiN
640.70 ASG 05
vc = 15 – 40 m/min
fz = 0,07 – 0,17 mm
Speed = 50 – 130 ft/min
Feed = 0.004 – 0.007 in
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/m
Feed = 0.003 – 0.006 in
640.71
TiN
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
640.37
ASG 07
vc = 80 – 220 m/min
fz = 0,11 – 0,24 mm
Speed = 265 – 720 ft/min
Feed = 0.004 – 0.009 in
640.70 ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
TiN
DST
TiN
TiN
ASG 01
vc = 15 – 40 m/min
fz = 0,06 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.003 – 0.006 in
ASG 05
vc = 60 – 160 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 525 ft/min
Feed = 0.005 – 0.011 in
640.71
DBG
d l
ASG 05
vc = 70 – 180 m/min
fz = 0,09 – 0,20 mm
Speed = 230 – 590 ft/min
Feed = 0.004 – 0.008 in
ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
640.70
640.71
DST
di ió
ASG 05
vc = 90 – 240 m/min
fz = 0,12 – 0,27 mm
Speed = 295 – 790 ft/min
Feed = 0.005 – 0.011 in
640.93
Ductile iron ferritic
F
640.71
TiN
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
Alternative
Alternativo
640.70
ASG 05
vc = 60 – 160 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 525 ft/m in
Feed = 0.005 – 0.011 in
TiN
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
Recommendation
Recomendado
640.70
640.92
DST
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Alternative
Alternativo
ASG 05
vc = 90 – 240 m/min
fz = 0,12 – 0,27 mm
Speed = 295 – 790 ft/min
Feed = 0.005 – 0.011 in
640.92
TiN
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
DBG
Aceros no aleados
RM % 500 N/mm2
Recommendation
Recomendado
640.92
ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.007 in
–
640.37
DBG
DST
Low Carbon Steel
Hardness % 150 HB
TiN
Material
Material
ASG 07
vc = 160 – 240 m/min
fz = 0,08 – 0,19 mm
–
Salvo declaración escrita de lo contrario, KOMET GROUP no
aceptará responsabilidad de daños que resulten a consecuencia de elegir la herramienta incorrecta.
Tool Selection Guide
Guía para la selección de herramientas
For all materials except aluminum / Para toda clase de materiales excepto aluminio
Diameter [inch]
Diámetro [mm]
IT Tolerance**
Tolerancia IT **
0.0551 – 0.2204
1.40 – 5.59
0.2205 – 0.4919
5.60 – 12.49
0.4920 – 1.5748
12.50 – 40.00
1.5749 – 2.3622
40.01 – 60.00
2.3623 – 11.8343
60.01 – 300.59
5
6
7
*
8
*
*
>8
For aluminum / Para aluminio
Diameter [inch]
Diámetro [mm]
IT Tolerance**
Tolerancia IT **
0.0551 – 0.1574
1.40 – 3.99
0.1575 – 0.7913
4.00 – 20.10
0.7914 – 1.5748
20.11 – 40.00
1.5749 – 2.3622
40.01 – 60.00
2.3623 – 11.8343
60.01 – 300.59
5
6
7
*
8
*
*
>8
In general we recommend PCD tipped tools for
machining aluminum.
If there is no standard tool in our catalog for your application,
please contact us about special application tooling.
See page 5, 128.
En general, recomendamos herramientas con
cuchillas de PCD para cortar alumino.
En caso de que no hubiera una herramienta estándar en
nuestro catálogo para su aplicación, solicite una herramienta
especial. Véase página 5, 128.
* Alternative: Expandable for wear compensation.
**IT-Tolerance Class, see page 11
* Alternativa:compensación de diámetro por desgaste posible.
**Tolerancia clase IT, ver página 11
3
Standard Reamer Overview
Escariadores estándar – vista global
Dihart offers standard tools with a diameter range
from 0.0551 to 11.8343 inch.
Dihart ofrece herramientas estándar con un diámetro
de 1.4 a 300.59 mm.
300.59 (11.8343)
139.59 ( 5.4957)
60.00 ( 2.3622)
40.00 ( 1.5748)
20.10 ( 0.7913)
17.60 ( 0.6929)
12.70 ( 0.5000)
12.50 ( 0.4920)
9.60 ( 0.3780)
5.60 ( 0.2205)
4.00 ( 0.1575)
1.40 ( 0.0551)
mm
(inch)
By diameter
Según diámetro
*
Machine Connection
Tipo de sujeción
HSK-A, DAH, ABS®, Cylindrical Shank, ISO Taper
HSK-A, DAH, ABS®, mango cilíndrico, Cono ISO
Cylindrical Shank
Mango cilíndrico
Cylindrical Shank
Mango cilíndrico
Cylindrical Shank
Mango cilíndrico
DAH, Cylindrical Shank
DAH, mango cilíndrico
HSK-A, DAH, ABS®, Cylindrical Shank
HSK-A, DAH, ABS®, mango cilíndrico
Cylindrical Shank
Mango cilíndrico
* Diameter 5.4958 – 11.8343 inch on request.
* Diámetro 139.60 – 300.59 mm a solicitud de los interesados.
By system
Según sistema
Expandable
Expandible
Monobloc
Monobloque
4
Modular
Solid
Sólido
Dihart Special Tools
Herramientas especiales Dihart
Dihart specializes in the development of specific solutions
for customers. Many times, Standard tools can not provide
solutions for machining applications making special application tooling necessary.
Using the questionnaire Form 500 on page 128 of this catalogue,
inquiries for special tools can be made from Dihart.
References to applications can be found in our application
examples.
El desarrollo de soluciones especiales para clientes particulares representa un importante avance en las capacidades de
Dihart. Muy a menudo es imposible llevar a cabo tareas de
mecanizado con herramientas estándar debido a que la forma,
las tolerancias y la calidad exigen un análisis de procesos y
una labor de desarrollo de herramientas especiales.
Por medio del cuestionario de la página 128 de este catálogo se puede consultar sobre las herramientas especiales que
puede hacer Dihart en cualquier momento. Nuestros ejemplos
indican a qué clase de aplicaciones pueden destinarse.
• Application specific design
• Reduction of non-productive time
• Technical advice by Dihart technicians
• Combining machining operations
• High efficiency and productivity
• Diseñadas para usos específicos
• Reducen el tiempo de inactividad
• Consejo técnico impartido por los técnicos de Dihart
• Combinación de varias operaciones de mecanizado
• La más elevada eficacia y productividad
5
Dihart Cutting Geometry – ASG
Dihart Geometría de Corte – ASG
The cutting geometry (ASG) defines:
La Geometría de Corte (ASG) abarca:
• Bevel angle
• Circular land
• Back taper
• Rake angle
• Clearance angles
• ángulo de corte
• ancho del margen circular
• conicidad in versa
• ángulo de desprendimiento
• ángulo de incidencia
Tolerances of Dihart Reamers
Tolerancias de los escariadores Dihart
Manufacturing Tolerance of Expandable Reamers
Tolerancia de fabricación de los escariadores expandibles
1
/2 T
1
Maximum reamer size
Tamaño máximo de escariador
D
T
/2 D 1/2 D
Maximum bore size
Tamaño máximo de agujero
T = Bore tolerance
Rango de tolerancia del agujero
D = Manufacturing tolerance of reamer
Rango de tolerancia de fabricación
del escariador
Minimum reamer size
Tamaño mínimo de escariador
Minimum bore size
Tamaño mínimo de agujero
The diameter of an expandable reamer is ground to
the center of the bore tolerance T. The expansion feature of
these tools allows for wear compensation.
El diámetro de un escariador expandible es rectificado hasta la mitad de la tolerancia del agujero T. La característica de
expansión de estos útiles permite compensar el desgaste.
Manufacturing Tolerance of Solid Reamers
Tolerancia de fabricación de escariadores sólidos
D
Maximum reamer size
Tamaño máximo de escariador
Minimum reamer size
Tamaño mínimo de escariador
2
/3 T
T
1
/2 D 1/2 D
Maximum bore size
Tamaño máximo de agujero
Minimum bore size
Tamaño mínimo de agujero
6
The diameter of a solid reamer is ground to the upper third of
the bore tolerance T.
T = Bore tolerance
Rango de tolerancia del agujero
D = Manufacturing tolerance of reamer
Rango de tolerancia de fabricación
del escariador
El campo de tolerancia de fabricación D de los escariadores
fijos se encuentra en la tercera superior de la tolerancia del
agujero T
Standard Cutting Geometries
Geometrías estándar
Geometry
Geometría
Flute form
Forma de Flauta
ASG 01
Straight Flute
Flauta recta
ASG 02
Straight Flute
Flauta recta
ASG 04
Chip evacuation
Evacuacion de viruta
Bevel angles
Ángulo del bisel
45°
45°
8°
Left Hand Spiral
Flauta izquierda
30°
4°
ASG 05
Left Hand Spiral
Flauta izquierda
25°
ASG 0501
Left Hand Spiral
Flauta izquierda
25°
ASG 06
90°
Straight Flute
Flauta recta
ASG 07
Straight Flute
Flauta recta
ASG 0703
Straight Flute
Flauta recta
Cutting materials and coatings
Materiales de corte y recubrimientos
0,2 mm x 45°
Front Cutting
Corte frontal
45°
90°
Front Cutting
Corte frontal
0,2 mm x 45°
ASG 09
Straight Flute
Flauta recta
20°
ASG 11
Straight Flute
Flauta recta
45°
ASG 1101
Straight Flute
Flauta recta
90°
0,2 mm x 45°
Front Cutting
Corte frontal
Special Cutting Geometries
Geometrías especiales
Geometry
Geometría
Flute form
Forma estriado
ASG 09B
Straight Flute
% Dia.1.2598 in
Flauta recta % Ø 32 mm
Chip breaking geometry
Geometría de control de viruta
ASG 1402
Straight Flute
> Dia.1.2598 in
Flauta recta > Ø 32 mm
Chip breaking geometry
Geometría de control de viruta
ASG 0601
Straight Flute
Flauta recta
90°
Straight Flute
Flauta recta
90°
ASG 0704
Chip evacuation
Evacuacion de viruta
Bevel angles
Ángulo del bisel
We will be happy to assist you with the cutting parameters for special geometries.
Cutting materials and coatings
Materiales de corte y recubrimientos
0,05 mm x 45°
Front Cutting
For increased positional accuracy
Corte frontal
Para mayor precisión de posicionamiento
0,05 mm x 45°
Front Cutting
For increased positional accuracy
Corte frontal
Para mayor precisión de posicionamiento
Estaremos gustosos de asistirlo con los parametros de corte para geometrias especiales.
7
Cutting Materials
Materiales de cortar
DSA (carbide) is a fine-grain carbide (K05-K10) for
conventional reaming. It‘s used because of its high
abrasion resistance that gives good results in most
commonly used materials.
It is very suitable for coating allowing it to be used as
a substrate for coated reamers.
DSA (carburo) es un metal duro de grano fino
(K05 – K10) que se utiliza en el escariado normal.
Destaca debido a su elevada resistencia a la abrasión, dando buenos resultados en los materiales más
usados.
Es apto para su aplicación en recubrimientos, y por
tanto se emplea mayormente como material de
corte para escariadores recubiertos.
DST (Cermet) is a high-performance cutting material,
and very suitable for high-speed reaming. DST is
ideal for machining non-alloyed or low alloyed steels
up to 350 HB hardness. DST is also excellent for
machining ductile iron.
DST (Cermet) es un material cortante de altas
prestaciones, apto para el escariado a elevadas
velocidades.DST es ideal para el mecanizado de aceros
sin aleación o de baja aleación con una resistencia
a la tensión de 1200 N/mm2. DST es igualmente
excelente para el escariado de hierros dúctiles.
PCD (polycrystalline diamond) is a high-performance
cutting material, and suitable for high-speed
reaming of non-ferrous metals, such as aluminum,
magnesium, etc. It‘s very high abrasion resistance
make it an excellent choice for machining highsilicon content aluminum alloys.
PCD (diamante policristalino) es un material cortante
de altas prestaciones,apto para el escariado a elevadas
velocidades de metales no ferrosos como por ejemplo
el aluminio, magnesio, etc. Debido a su elevada
resistencia a la abrasión, se presta para el mecanizado
de aleaciones de elevado contenido de silicio.
Coatings
Revestimientos
8
TiN is an all purpose coating material. It has a very
smooth surface and has very little affinity to many
materials. This avoids structure deformation which
gives excellent surface-finish results when reaming,
using considerably higher cutting data than non
coated carbide reamers.
TiN es recubrimiento de propositos generales.
Presenta una superficie muy lisa y tiene poca
adherencia con muchos materiales. Gracias a ello
se evitan formaciones con estructuras irregulares, lo
que resulta en una superficie bien acabada cuando
se hace el escariado, con características de corte
considerablemente superiores en comparación con
escariadores de carburo sin revestimiento.
DBG is a TiAlN coating, which offers a very high
grade of hardness of approximately 3200 HV. The
coating also has a very high oxidation resistance,
making this particular high-performance coating very
suitable for high cutting speeds, and also for use with
mist coolant machining (MQL).
DBG es un revestimiento TiAIN que presenta un alto
grado de dureza de aproximadamente 3200 HV. El
recubrimiento presenta asimismo un alto grado de
resistencia a la oxidación. Por ello es un revestimiento de altas prestaciones muy indicado para altas
velocidades de corte y también para su empleo en el
mecanizado con refrigerante vaporizado.
DJC is a combination of the high-performance
cutting material DST (Cermet) and the highperformance coating DBG. This combination provides
a very high tool life with higher feeds and speeds.
DJC reúne las altas prestaciones de corte de DST
(Cermet) y de recubrimiento de DBG. Gracias a esta
combinación, se puede conseguir una herramienta muy
durable con excelentes propiedades cortantes.
.
Measurement of Dihart Reamers
Medición de los escariadores Dihart
180 º
Unequal Flute spacing
Only two cutting edges are 180° opposed.
< Measuring Blades
Because the tool‘s back taper, measurement has to
be done at the front of the cutting edge.
¡Posición angular desigual!
Sólo dos filos están opuestos entre sí en 180°.
< Dientes para medir
Puesto que las herramientas son cónicos, la medición debe
efectuarse en el frente de la arista cortante.
PCD tipped reamers require a non-contact measuring
device!
¡Los escariadores con punta de PCD requieren dispositivo
de medición sin contacto!
Identifying Measuring Blades
Marca de los dientes de medición
• Drive pin
• Number
• Punch-mark
• Perno de arrastre
• Número
• Marca de punzonado
9
Conversion-relations between Ra and Rz according to DIN 47
Conversión – relación entre Ra y Rz según DIN 47
For use with metric dimensions
Para usar con dimensiones métricas
N10 N11
25
N9
6.3
Dispersion-/scattering area
Zona de dispersión
16
10
Upper limit of Rz for conversion of Ra to Rz
Límite superior de Rz para la conversión de Ra en Rz
N8
4.0
2
2.5
1.5
Ra-values in µm / Valores Ra en µm
N7
N6
N5
N4
N3
N2
N1
Roughness grade according to DIN ISO 1302
Grado de acabado superficial según DIN ISO 1302
40
Upper limit of Ra
for conversion from
Ra to Rz
Límite superior de
Ra para la
conversión de Ra
en Rz
Ra
1.0
0.630
0.400
1
Ra
0.250
0.160
0.100
0.063
Rz
0.040
0.025
Rz
0.016
0.16 0.40
1.0
2.5
6.3
16
40
100 250
0.25 0.63
1.6
4.0
10
25
63
160
Rz-values in µm / Valores Rz en µm
Reading example:
If the average roughness value Ra = 0.4 µm has to be
converted into a comparable average Rz value it can be seen
that Rz = 1.6 µm corresponds with the value of Ra = 0.4 µm.
Reading example:
If, however, the average value Rz = 25 µm has to be
converted into a comparable average roughness value Ra,
it can be seen that Ra = 2 µm corresponds with the value
of Rz = 25 µm.
10
Ejemplo de lectura:
Si el valor de acabado superficial Ra = 0,4 µm tiene
que ser convertido a la escala Rz, se puede suponer que
Rz = 1,6 µm es equivalente al valor de Ra = 0,4 µm.
Ejemplo de lectura:
Sin embargo, si el acabado superficial medio es de
Rz = 25 µm y tiene que ser convertido a la escala, puede
suponerse que Ra = 2 µm corresponde al valor de
Rz = 25 µm.
Numerical Values for Tolerance Grades in 0.001mm
Valores numéricos para grados de tolerancia en 0,001mm
For use with metric dimensions
Para usar con dimensiones métricas
IT-Tolerance Class / Clase de tolerancia IT
Nominal measurement
mm
Medición nominal
mm
from/desde
to / a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
over/ sobre
to /a
1
3
3
6
6
10
10
18
18
30
30
50
50
80
80
120
120
180
180
250
250
315
1
2
3
4
5
6
7
8
9
10
11
12
0.8
1.2
2
3
4
6
10
14
25
40
60
100
1
1.5
2.5
4
5
8
12
18
30
48
75
120
1
1.5
2.5
4
6
9
15
22
36
58
90
150
1.2
2
3
5
8
11
18
27
43
70
110
180
1.5
2.5
4
6
9
13
21
33
52
84
130
210
1.5
2.5
4
7
11
16
25
39
62
100
160
250
2
3
5
8
13
19
30
46
74
120
190
300
2.5
4
6
10
15
22
35
54
87
140
220
350
3.5
5
8
12
18
25
40
63
100
160
250
400
4.5
7
10
14
20
29
46
72
115
185
290
460
6
8
12
16
23
32
52
81
130
210
320
520
11
12
Numerical Values for Tolerance Grades in inch
Valores numéricos para grados de tolerancia en inch
Nominal measurement
inch
Medición nominal
inch
from/desde
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
over/sobre
to/a
0.039
0.118
0.118
0.236
0.236
0.394
0.394
0.709
0.709
1.181
1.181
1.969
1.969
3.150
3.150
4.724
4.724
7.087
7.087
9.843
9.843
12.402
IT-Tolerance Class / Clase de tolerancia IT
1
2
3
4
5
6
7
8
9
10
0.00003 0.00005
0.00008
0.00012
0.00016
0.00024
0.00039
0.00055
0.00098
0.00158
0.00236 0.00394
0.00004 0.00006
0.00010
0.00016
0.00020
0.00032
0.00047
0.00071
0.00118
0.00189
0.00295 0.00472
0.00004 0.00006
0.00010
0.00016
0.00024
0.00035
0.00059
0.00087
0.00142
0.00228
0.00354 0.00591
0.00005 0.00008
0.00012
0.00020
0.00032
0.00043
0.00071
0.00106
0.00169
0.00276
0.00433 0.00709
0.00006 0.00010
0.00016
0.00024
0.00035
0.00051
0.00083
0.00130
0.00205
0.00331
0.00512 0.00827
0.00006 0.00010
0.00016
0.00028
0.00043
0.00063
0.00098
0.00154
0.00244
0.00394
0.00630 0.00984
0.00008 0.00012
0.00020
0.00032
0.00051
0.00075
0.00118
0.00181
0.00291
0.00472
0.00748 0.01181
0.00010 0.00016
0.00024
0.00039
0.00059
0.00087
0.00138
0.00213
0.00343
0.00551
0.00866 0.01378
0.00014 0.00020
0.00032
0.00047
0.00071
0.00098
0.00158
0.00248
0.00394
0.00630
0.00984 0.01575
0.00018 0.00028
0.00039
0.00055
0.00079
0.00114
0.00181
0.00284
0.00453
0.00728
0.01142 0.01811
0.00024 0.00032
0.00047
0.00063
0.00091
0.00126
0.00205
0.00319
0.00512
0.00827
0.01260 0.02047
For rough conversion: 0.0001 inch => 0.0025 mm
0.001 mm => 0.00004 inch
Para conversión aproximada: 0.0001 inch => 0.0025 mm
0.001 mm => 0.00004 inch
11
Product Overview Dihart Adapters
Vista general de adaptadores Dihart
DAH – Compensation Holder
DAH – Porta-útiles de compensación
DAH Bushings
Buje para DAH
DIN 69893-HSK-A and -B – DAH, page 106
DIN 69893-HSK-A y -B – DAH, página 106
DAH – Hydraulic chuck for cylindrical shank, page 110
DAH – Mandrino de expansión hidráulico para mango cilíndrico,
página 110
ABS® – DAH, page 107
ABS® – DAH, página 107
DAH – Cylindrical shank weldon, page 111
DAH – Mango cilíndrico weldon, página 111
DIN 69871-SK-AD and -B – DAH, page 108
DIN 69871-SK-AD y -B – DAH, página 108
CAT V – DAH, page 109
CAT V – DAH, página 109
DAH – Collet chuck for cylindrical shank, page 113
DAH – Pinza de sujeción para mango cilíndrico, página 113
BT-MAS 403 AD and -B – DAH, page 108
BT-MAS 403 AD y -B – DAH, página 108
DAH – ABS®, page 112
DAH – ABS®, página 112
DPS – Floating Arbor
DPS – Porta-útiles flotante
ABS® -EP 0547049 and other foreign patents
Cylindrical shank – Collet chuck for cylindrical shank, page 123
Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123
Compensation Holder- EP 0235327
and other foreign patents
REAMAX® – Patent registration nationally and
overseas
ABS® -EP 0547049 y otras patentes extranjeras
Porta-útiles de compensación radial EP 0235327 y otras patentes extranjeras
12
DIN 69880-VDI – Collet chuck for cylindrical shank, page 122
DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122
REAMAX® – Patente con registro nacional y
mundial
Product Overview – Reamers
Vista general de escariadores
Solid Reamers-Modular,
Rapid Set Head System
Escariadores sólidos modulares,
sistema de cabeza intercambiable
Solid Reamers-Modular,
REAMAX® System
Escariadores sólidos modulares,
sistema REAMAX®
Rapid Set Heads, page 90
Cabezas intercambiables, página 90
REAMAX®, page 78
REAMAX®, página 78
DAH short and long, page 92
DAH corto y largo, página 92
DAH, page 79
DAH, página 79
Cylindrical shank short and long, page 94/95
Mango cilíndrico corto y largo, página 94/95
Cylindrical shank short and long, page 80/81
Mango cilíndrico corto y largo, página 80/81
ABS®, page 93
ABS®, página 93
Solid Carbide Reamers
Escariadores de metal duro
Cylindrical shank, Solid Carbide, page 71
Mango cilíndrico, de carburo sólido, página 71
DIN 69893-HSK-A, short and long, page 91
DIN 69893-HSK-A, corto y largo, página 91
Cylindrical shank, Solid Carbide and Cermet, page 72/73
Mango cilíndrico, de carburo sólido y Cermet, página 72/73
Solid Reamer-Monobloc PCD
Escariador fijo monobloque PCD
Cylindrical shank, PCD 2- and 4-flute, page 102/103
Mango cilíndrico, PCD con 2 y 4 filos, página 102/103
13
Product Overview Dihart Adapters
Vista general de adaptadores Dihart
DAH – Compensation Holder
DAH – Porta-útiles de compensación
DAH Bushings
Buje para DAH
DIN 69893-HSK-A and -B – DAH, page 106
DIN 69893-HSK-A y -B – DAH, página 106
DAH – Hydraulic chuck for cylindrical shank, page 110
DAH – Mandrino de expansión hidráulico para mango cilíndrico,
página 110
ABS® – DAH, page 107
ABS® – DAH, página 107
DAH – Cylindrical shank weldon, page 111
DAH – Mango cilíndrico weldon, página 111
DIN 69871-SK-AD and -B – DAH, page 108
DIN 69871-SK-AD y -B – DAH, página 108
CAT V – DAH, page 109
CAT V – DAH, página 109
DAH – Collet chuck for cylindrical shank, page 113
DAH – Pinza de sujeción para mango cilíndrico, página 113
BT-MAS 403 AD and -B – DAH, page 108
BT-MAS 403 AD y -B – DAH, página 108
DAH – ABS®, page 112
DAH – ABS®, página 112
DPS – Floating Arbor
DPS – Porta-útiles flotante
Cylindrical shank – Collet chuck for cylindrical shank, page 123
Mango cilíndrico – Pinza de sujeción para mango cilíndrico, página 123
14
DIN 69880-VDI – Collet chuck for cylindrical shank, page 122
DIN 69880-VDI – Pinza de sujeción para mango cilíndrico, página 122
Product Overview – Reamers
Vista general de escariadores
Expandable Reamers-Monobloc,
Monomax™ System
Escariadores expandibles monobloques,
sistema Monomax™
Cylindrical shank short, page 46/47
Mango cilíndrico corto, página 46/47
Expandable Reamers-Modular,
Cutting Ring System
Escariadores expandibles modulares,
sistema de anillo de corte
Cutting Ring, page 20
Anillo de corte, página 20
Cylindrical shank long, page 48/49
Mango cilíndrico largo, página 48/49
Cylindrical shank long, page 50/51
Mango cilíndrico largo, página 50/51
DAH, page 24/25
DAH, página 24/25
Cylindrical shank short and long, page 28–31
Mango cilíndrico corto y largo, página 28–31
Solid Reamers Monobloc,
System Monomax™
Escariadores sólidos monobloque,
sistema MonomaxTM
ABS®, page 26/27
ABS® , página 26/27
Cylindrical shank short, page 60/61
Mango cilíndrico corto, página 60/61
Cylindrical shank long, page 62/63
Mango cilíndrico largo, página 62/63
DIN 69893-HSK-A, short and long, page 21–23
DIN 69893-HSK-A, corto y largo, página 21–23
Cylindrical shank long, page 64/65
Mango cilíndrico largo, página 64/65
DIN 69871-ISO taper AD and B, short and long, page 32/33
DIN 69871-cono ISO-AD y B, corto y largo, página 32/33
15
• Multiblade and modular
• Various cutting materials
and coatings
• Compensation of wear
through expansion
• High process capability
• Can be reground and retipped
• Filos múltiples y modulares
• Diversos materiales cortantes
y recubrimientos
• Compensación de diámetro
desgastado por medio de reajuste
• Capacidad de proceso elevado
• Puede ser reafilado y los filos
remplazados
Overview Cutting Ring
Visión general de anillo de corte
Page
Página
Tool selection – Cutting data
Selección de herramientas – Datos de corte
18
Cutting Rings
Anillos de corte
20
Arbors
Porta-útiles
21
Replacement parts
Piezas de repuesto
34
Assembly instructions
Indicaciones de montaje
38
17
Tool Selection
Selección de herramientas
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
Bore Type
Tipo de agujero
TiN
–
TiN
300.05
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
–
300.05
TiN
TiN
ASG 01
vc = 50 – 100 m/min
fz = 0,05 – 0,13 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
–
300.07 ASG 07
vc = 100 – 180 m/min
fz = 0,11 – 0,24 mm
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
300.45 ASG 07
vc = 100 – 200 m/min
fz = 0,11 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.009 in
TiN
TiN
300.07 ASG 07
vc = 140 – 240 m/min
fz = 0,11 – 0,24 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
ASG 01
vc = 20 – 40 m/min
fz = 0,05 – 0,11 mm
Speed = 65 – 130 ft/min
Feed = 0.002 – 0.004 in
–
300.05
ASG 01
vc = 40 – 100 m/min
fz = 0,08 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.007 in
–
300.07
DBG
300.05 ASG 01
vc = 40 – 100 m/min
fz = 0,11 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.004 – 0.009 in
ASG 07
vc = 140 – 200 m/min
fz = 0,08 – 0,19 mm
Speed = 460 – 660 ft/min
Feed = 0.003– 0.007 in
–
300.07
DBG
–
ASG 07
vc = 100 – 180 m/min
fz = 0,08 – 0,19 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.007 in
–
300.05
TiN
300.05 ASG 01
vc = 50 – 180 m/min
fz = 0,10 – 0,20 mm
Speed = 165 – 590 ft/min
Feed = 0.004 – 0.008 in
TiN
300.45 ASG 07
vc = 100 – 180 m/min
fz = 0,11 – 0,24 mms
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
TiN
300.45 ASG 07
vc = 140 – 240 m/min
fz = 0,11 – 0,24 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
Alternative
Alternativo
300.05
TiN
300.07 ASG 07
vc = 80 – 200 m/min
fz = 0,11 – 0,24 mm
Speed = 265 – 660 ft/min
Feed = 0.004 – 0.009 in
300.05 ASG 01
vc = 50 – 100 m/min
fz = 0,07 – 0,16 mm
Speed = 170 – 330 ft/min
Feed = 0.003 – 0.006 in
DBG
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
300.05 ASG 01
vc = 20 – 40 m/min
fz = 0,06 – 0,14 mm
Speed = 65 – 130 ft/min
Feed = 0.002 – 0.006 in
300.05 ASG 01
vc = 60 – 150 m/min
fz = 0,10 – 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.004 – 0.008 in
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
300.45 ASG 09
vc = 60 – 150 m/min
fz = 0,10 – 0,22 mm
Speed = 230 – 590 ft/min
Feed = 0.004 – 0.009 in
ASG 01
vc = 60 – 150 m/min
fz = 0,10 – 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.004 – 0.008 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
300.45 ASG 09
vc = 75 – 200 m/min
fz = 0,13 – 0,29 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
300.05
TiN
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
300.05
300.45 ASG 09
vc = 75 – 200 m/min
fz = 0,13 – 0,29 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
DBG
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
DST
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
ASG 01
vc = 50 – 150 m/min
fz = 0,07– 0,16 mm
Speed = 165 – 495 ft/min
Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
18
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
300.25 ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.004 – 0.008 in
300.25 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
# 0.7874
# 20
0.7874 – 2.3622
20 – 60
" 2.3622
" 60
[inch]
0.004 – .012
0.008 – .020
0.012 – .028
[mm]
0.1 – 0.3
0.2 – 0.5
0.3 – 0.7
300.25 ASG 02
vc = 9 – 18 m/min
fz = 0,10 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.004 – 0.008 in
300.25 ASG 01
vc = 9 – 18 m/min
fz = 0,10 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.004 – 0.006 in
300.25 ASG 01
vc = 10 – 40 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
300.25
ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.004 – 0.008 in
300.25
ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
300.45
DST
[inch]
[mm]
–
HM
300.25 ASG 01
vc = 10 – 40 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
HM
300.05 ASG 01
vc = 50 – 150 m/min
fz = 0,07 – 0,17 mm
Speed = 165 – 490 ft/min
Feed = 0.003 – 0.007 in
–
HM
300.25 ASG 01
vc = 9 – 18 m/min
fz = 0,10 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.004 – 0.006 in
HM
300.07 ASG 07
vc = 100 – 180 m/min
fz = 0,08 – 0,18 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.007 in
–
HM
300.25 ASG 02
vc = 9 – 18 m/min
fz = 0,10 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.004 – 0.008 in
300.25 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
HM
–
300.25 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
300.25 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
300.25 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,15 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
HM
DST
–
300.25 ASG 02
vc = 6 – 10 m/min
fz = 0,10 – 0,25 mm
Speed = 20 – 33 ft/min
Feed = 0.004 – 0.010 in
HM
300.25 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
300.25 ASG 01
vc = 6 – 10 m/min
fz = 0,08 – 0,20 mm
Speeed = 20 – 33 ft/min
Feed = 0.003 – 0.008 in
HM
HM
HM
HM
HM
TiN
ASG 07
vc = 140 – 200 m/min
fz = 0,08 – 0,18 mm
Speed = 460 – 660 ft/min
Feed = 0.003 – 0.007 in
Stock allowance on Dia. / Sobre material en Ø
Stock
allowance in Dia.
Sobre material
en diámetro
–
300.07
300.45
ASG 07
vc = 100 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.008 in
ASG 01
vc = 40 – 100 m/min
fz = 0,08 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.006 in
DBG
DBG
ASG 07
vc = 100 – 180 m/min
fz = 0,09 – 0,23 mm
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
ASG 01
vc = 20 – 40 m/min
fz = 0,05 – 0,10 mm
Speed = 65 – 130 ft/min
Feed = 0.002 – 0.004 in
DBG
DBG
DST
DST
ASG 07
vc = 140 – 240 m/min
fz = 0,09 – 0,23 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
300.07
300.05
Dia.-range
Rango de diámetro
300.25 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,15 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
300.05
300.07
300.45
TiN
ASG 01
vc = 40 – 100 m/min
fz = 0,08 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.008 in
TiN
TiN
DBG
300.05
300.45
ASG 01
vc = 50 – 180 m/min
fz = 0,08 – 0,20 mm
Speed = 165 – 595 ft/min
Feed = 0.003 – 0.008 in
ASG 01
vc = 50 – 100 m/min
fz = 0,05 – 0,12 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
TiN
TiN
–
300.07
ASG 07
vc = 100 – 180 m/min
fz = 0,09 – 0,23 mm
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
–
300.05
ASG 01
vc = 20 – 40 m/min
fz = 0,05 – 0,13 mm
Speed = 65 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 07
vc = 140 – 240 m/min
fz = 0,09 – 0,23 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
300.05
300.05
ASG 07
vc = 80 – 200 m/min
fz = 0,09 – 0,23 mm
Speed = 265 – 660 ft/min
Feed = 0.004 – 0.009 in
300.25 ASG 02
vc = 6 – 10 m/min
fz = 0,10 – 0,25 mm
Speed = 20 – 33 ft/min
Feed = 0.004 – 0.010 in
300.05
300.05
ASG 01
vc = 50 – 100 m/min
fz = 0,06 – 0,15 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.006 in
–
300.25 ASG 01
vc = 6 – 10 m/min
fz = 0,08 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.003 – 0.008 in
HM
ASG 07 *
vc = 60 – 150 m/min
fz = 0,06 – 0,16 mm
Speed = 230 – 590 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
300.45
ASG 01
vc = 60 – 150 m/min
fz = 0,08 – 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.003 – 0.008 in
TiN
300.05
TiN
ASG 07 *
vc = 75 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 250 – 660 ft/min
Feed = 0.003 – 0.008 in
TiN
DST
300.45
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
HM
300.05
ASG 01
vc = 60 – 150 m/min
fz = 0,08– 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
300.05
ASG 07 *
vc = 75 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 250 – 660 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
300.45
Alternative
Alternativo
HM
Recommendation
Recomendado
HM
Alternative
Alternativo
TiN
Recommendation
Recomendado
TiN
DST
Atención: Especificación de avance
fz mm/inch por diente!
ASG 09
vc = 75 – 200 m/min
fz = 0,13 – 0,29 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
19
Anillo de corte
Ø 17.60 – 139.59 mm
Ø x*
Ø 0.6929 – 5.4957 inch
ØD
Cutting Rings
a
l2
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
DST
DJC
ØD
[mm]
ØD
[inch]
Ø x*
[mm]
Ø x*
[inch]
a
[mm]
a
[inch]
HM
TiN
DBG
l2
[mm]
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 45.59
45.60 – 79.59
79.60 – 100.59
100.60 – 110.59
110.60 – 139.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.7949
1.7950 – 3.1335
3.1336 – 3.9602
3.9603 – 4.3539
4.3540 – 5.4957
Ø D – 2.0
Ø D – 4.4
Ø D – 4.4
Ø D – 5.0
Ø D – 8.4
Ø D – 8.4
Ø D – 8.4
Ø D – 8.4
Ø D – .079
Ø D – .173
Ø D – .173
Ø D – .197
Ø D – .331
Ø D – .331
Ø D – .331
Ø D – .331
9.5
9.5
9.5
14.0
16.0
16.0
16.0
16.0
0.374
0.374
0.374
0.551
0.630
0.630
0.630
0.630
11.5
11.5
14.0
16.0
18.5
18.5
18.5
18.5
~
~
~
~
~
HM
TiN
DBG
l2
[inch]
DST
DJC
DST
DJC
l2
[mm]
l2
[inch]
0.453
0.453
0.551
0.630
0.728
0.728
0.728
0.728
11.0
11.0
13.5
15.5
17.5
17.5
17.5
17.5
0.433
0.433
0.531
0.610
0.689
0.689
0.689
0.689
~
~
~
6
6
6
6
6
8
10
12
Cutting Ring from diameter 5.4958 to 11.8343 inch
available on request.
Anillos de corte con diámetro de 139.60 a 300.59 mm
bajo requerimiento del cliente.
• Modular cutting ring system fits all
Dihart cutting ring holders
• Replacement of blades or complete regrinding results
for highest tool economy
• Increased accuracy and machining of close tolerances
• Adjustment allows for wear compensation
• Sistema modular de anillos de corte compatible con el
conjunto de porta-útiles del sistema anillo de corte Dihart
• Remplazo de cuchillas o reafilado total
para mejorar su economía
• Mayor precisión y tolerancia más cerrada
• El ajuste permite compensar el desgaste sufrido
*Maximum cutting depth for front cutting geometries!
*¡Profundidad máxima de corte para carear con
corte frontal!
Order example:
Ejemplo de pedido:
Order No
20
300.25
300.05
300.07
300.45
300.08
300.45
Bore
Diameter
Bore
Tolerance
Material
or ASG
1.6535
+0.0006 /-0
Low Carbon Steel 1117
Referencia
300.45
Diámetro
agujero
Tolerancia
agujero
Material
o ASG
42.0
H6
St 37
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm
xs
Øe
ØD
f
b
Short / Corta
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
HSK-A
509.51.001
509.51.002
509.51.003
509.51.004
509.51.005
509.51.006
509.51.007
509.51.008
509.51.009
509.51.010
509.51.041
509.51.042
509.51.043
509.51.044
509.51.045
509.51.046
509.51.047
509.51.048
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
123
122
131
139
139
140
150
150
140
140
166
166
150
170
170
170
170
170
4.843
4.803
5.157
5.472
5.472
5.512
5.906
5.906
5.512
5.512
6.535
6.535
5.906
6.693
6.693
6.693
6.693
6.693
79
79
99
99
99
104
114
114
114
114
121
121
121
141
141
141
141
141
3.110
3.110
3.898
3.898
3.898
4.094
4.488
4.488
4.488
4.488
4.764
4.764
4.764
5.551
5.551
5.551
5.551
5.551
11.5
11.5
15.0
21.9
21.9
25.4
30.3
30.3
40.0
40.0
56.2
56.2
73.4
80.4
86.4
86.4
90.4
90.4
0.453
0.453
0.591
0.862
0.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
2.890
3.165
3.402
3.402
3.559
3.559
11.0
11.0
11.0
14.0
14.0
15.0
20.5
20.5
24.5
24.5
28.5
28.5
35.5
35.5
35.5
35.5
35.5
35.5
0.433
0.433
0.433
0.551
0.551
0.591
0.807
0.807
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
63
63
63
63
63
63
63
63
63
63
100
100
100
100
100
100
100
100
Arbors for diameters > 5.4957 inch and other
HSK-sizes available on request.
Porta-útiles con diámetro > 139.59 mm y otros
tamaños HSK bajo requerimiento del cliente.
• DIN 69893 – HSK-A
• Inner coolant supply
• Con DIN 69893 – HSK-A
• Con refrigeración interior
1
Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
21
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm
xs
Øe
ØD
f
b
Long / Larga
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
HSK-A
509.76.001
509.76.002
509.76.003
509.76.004
509.76.005
509.76.006
509.76.007
509.76.008
509.76.009
509.76.010
509.76.041
509.76.042
509.76.043
509.76.044
509.76.045
509.76.046
509.76.047
509.76.048
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
163
162
201
199
199
200
230
230
220
220
266
266
250
275
275
275
275
275
6.417
6.378
7.913
7.835
7.835
7.874
9.055
9.055
8.661
8.661
10.472
10.472
9.843
10.827
10.827
10.827
10.827
10.827
119
119
159
159
159
164
194
194
194
194
221
221
221
246
246
246
246
246
4.685
4.685
6.260
6.260
6.260
6.457
7.638
7.638
7.638
7.638
8.701
8.701
8.701
9.685
9.685
9.685
9.685
9.685
11.5
11.5
15.0
21.9
21.9
25.4
30.3
30.3
40.0
40.0
56.2
56.2
73.4
80.4
86.4
86.4
90.4
90.4
0.453
0.453
0.591
0.862
0.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
2.890
3.165
3.402
3.402
3.559
3.559
11.0
11.0
11.0
14.0
14.0
15.0
20.5
20.5
24.5
24.5
28.5
28.5
35.5
35.5
35.5
35.5
35.5
35.5
0.433
0.433
0.433
0.551
0.551
0.591
0.807
0.807
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
63
63
63
63
63
63
63
63
63
63
100
100
100
100
100
100
100
100
Arbors for diameters > 5.4957 inch and other
HSK-sizes available on request.
Porta-útiles con diámetro > 139.59 mm y otros
tamaños HSK por bajo requerimiento del cliente.
• DIN 69893 – HSK-A
• Inner coolant supply
• Con DIN 69893 – HSK-A
• Con refrigeración interior
1
22
Order No1
Referencia1
Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 17.60 – 100.59 mm
xs
Øe
ØD
f
b
Short / Corta
f
f
xs
xs
b
b
Øe
Øe
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
519.46.001
519.46.002
519.46.003
519.46.004
519.46.005
519.46.006
519.46.007
519.46.008
519.46.009
519.46.018
519.46.019
519.51.001
519.51.002
519.51.003
519.51.004
519.51.005
519.51.006
519.51.007
519.51.008
519.51.009
519.51.018
519.51.019
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
519.76.001
519.76.002
519.76.003
519.76.004
519.76.005
519.76.006
519.76.007
519.76.008
519.76.009
519.76.018
519.76.019
519.81.001
519.81.002
519.81.003
519.81.004
519.81.005
519.81.006
519.81.007
519.81.008
519.81.009
519.81.018
519.81.019
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
125
124
144
142
138
151
151
141
141
166
166
4.921
4.882
5.669
5.591
5.433
5.945
5.945
5.551
5.551
6.535
6.535
81
81
102
102
102
115
115
115
115
137
137
3.189
3.189
4.016
4.016
4.016
4.528
4.528
4.528
4.528
5.394
5.394
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37.0
37.0
53.2
53.2
0.441
0.441
0.598
0.799
0.949
1.094
1.094
1.457
1.457
2.094
2.094
~
~
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
0.039
0.039
0.039
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
63
63
63
63
63
63
63
63
63
100
100
Long / Larga
For blind hole machining.
f
f
xs
xs
b
b
Øe
Øe
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] HSK-A
165
164
195
219
226
250
250
265
265
266
266
6.496
6.457
7.677
8.622
8.898
9.843
9.843
10.433
10.433
10.472
10.472
121
121
153
179
189
214
214
239
239
237
237
4.764
4.764
6.024
7.047
7.441
8.425
8.425
9.409
9.409
9.331
9.331
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37
37
53.2
53.2
0.441
0.441
0.598
0.799
0.949
1.094
1.094
1.457
1.457
2.094
2.094
~
~
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
0.039
0.039
0.039
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
63
63
63
63
63
63
63
63
63
100
100
Para mecanizado de agujero ciego.
• DIN 69893 – HSK-A
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
•Con DIN 69893 – HSK-A
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
For replacement parts, see page 35/37
Para piezas de repuesto ver página 35/37
23
Cutting Ring Arbors / DAH*
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte / DAH*
Ø 17.60 – 139.59 mm
L
Øe
ØD
f
b
Order No1
Referencia1
ØD
[inch]
L
[mm]
L
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
DAH*
507.02.038
507.02.039
507.02.040
507.02.041
507.02.042
17.60 –
21.60 –
25.60 –
32.60 –
36.60 –
21.59
25.59
32.59
36.59
40.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
93
93
114
114
114
3.661
3.661
4.488
4.488
4.488
75
75
96
96
96
2.953
2.953
3.780
3.780
3.780
11.5
11.5
15.0
21.9
21.9
0.453
0.453
0.591
0.862
0.862
11.0
11.0
11.0
14.0
14.0
0.433
0.433
0.433
0.551
0.551
63
63
63
63
63
507.02.001
507.02.002
507.02.003
507.02.004
507.02.037
507.02.005
507.02.006
507.02.007
507.02.043
507.02.044
17.60 –
21.60 –
25.60 –
32.60 –
36.60 –
40.60 –
45.60 –
50.60 –
60.60 –
70.60 –
21.59
25.59
32.59
36.59
40.59
45.59
50.59
60.59
70.59
79.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
93
93
114
114
114
114
117
117
117
117
3.661
3.661
4.488
4.488
4.488
4.488
4.606
4.606
4.606
4.606
75
75
96
96
96
96
99
99
99
99
2.953
2.953
3.780
3.780
3.780
3.780
3.898
3.898
3.898
3.898
11.5
11.5
15.0
21.9
21.9
25.4
30.3
30.3
40.0
40.0
0.453
0.453
0.591
0.862
0.862
1.000
1.193
1.193
1.575
1.575
11.0
11.0
11.0
14.0
14.0
15.0
20.5
20.5
24.5
24.5
0.433
0.433
0.433
0.551
0.551
0.591
0.807
0.807
0.965
0.965
81
81
81
81
81
81
81
81
81
81
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
121.5
121.5
121.5
121.5
122.5
122.5
122.5
122.5
122.5
122.5
4.783
4.783
4.783
4.783
4.823
4.823
4.823
4.823
4.823
4.823
96
96
96
96
97
97
97
97
97
97
3.780
3.780
3.780
3.780
3.819
3.819
3.819
3.819
3.819
3.819
40.0
40.0
56.2
56.2
73.4
80.4
86.4
86.4
90.4
90.4
1.575
1.575
2.213
2.213
2.890
3.165
3.402
3.402
3.559
3.559
24.5
24.5
28.5
28.5
35.5
35.5
35.5
35.5
35.5
35.5
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
115
115
115
115
115
115
115
115
115
115
507.02.008
507.02.009
507.02.010
507.02.011
507.02.012
507.02.013
507.02.014
507.02.015
507.02.016
507.02.017
24
ØD
[mm]
Arbors for diameters > 5.4957 inch available
on request.
Porta-útiles con diámetro > 139.59 mm por
bajo requerimiento del cliente.
• For use with DAH adapters* patent Dihart®
• Inner coolant supply
• Con adaptador para porta-útiles de compensación DAH*,
patente Dihart®
• Con refrigeración interior
* For DAH adapters see page 104
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
* Para adaptador DAH, ver página 104
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
For replacement parts, see page 34
Para piezas de repuesto ver página 34
Cutting Ring Arbors / DAH*
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte / DAH*
Ø 17.60 – 100.59 mm
L
Øe
ØD
f
b
ØD
[mm]
f
f
L
L
b
b
Øe Øe
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] DAH*
ØD
[inch]
Order No1
Referencia1
Order No1
Referencia1
~
~
517.76.012
517.76.013
517.76.014
517.76.015
517.81.012
517.81.013
517.81.014
517.81.015
17.60 –
21.60 –
25.60 –
32.60 –
21.59
25.59
32.59
40.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
93
93
114
114
3.661
3.661
4.488
4.488
75
75
96
96
2.953
2.953
3.780
3.780
11.2
11.2
15.2
20.3
0.441
0.441
0.598
0.799
1.0
1.0
1.0
1.5
0.039
0.039
0.039
0.059
63
63
63
63
517.76.001
517.76.002
517.76.003
517.76.004
517.76.005
517.76.006
517.76.007
517.81.001
517.81.002
517.81.003
517.81.004
517.81.005
517.81.006
517.81.007
17.60 –
21.60 –
25.60 –
32.60 –
40.60 –
45.60 –
50.60 –
21.59
25.59
32.59
40.59
45.59
50.59
60.59
.6929 – .8500
.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
93
93
114
114
114
114
114
3.661
3.661
4.488
4.488
4.488
4.488
4.488
75
75
96
96
96
96
96
2.953
2.953
3.780
3.780
3.780
3.780
3.780
11.2
11.2
15.2
20.3
24.1
27.8
27.8
0.441
0.441
0.598
0.799
0.949
1.094
1.094
1.0
1.0
1.0
1.5
1.5
1.5
1.5
0.039
0.039
0.039
0.059
0.059
0.059
0.059
81
81
81
81
81
81
81
517.76.008
517.76.009
517.76.010
517.76.011
517.81.008
517.81.009
517.81.010
517.81.011
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
145.5
145.5
155.5
155.5
5.728
5.728
6.122
6.122
120
120
130
130
4.724
4.724
5.118
5.118
37.0
37.0
53.2
53.2
1.457
1.457
2.094
2.094
1.5
1.5
1.5
1.5
0.059
0.059
0.059
0.059
115
115
115
115
For blind hole machining.
Para mecanizado de agujero ciego.
• For use with DAH adapters* patent Dihart®
• Inner coolant supply
• Con adaptador para porta-útiles de compensación DAH*,
patente Dihart®
• Con refrigeración interior
* For DAH adapters see page 104
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
* Para adaptador DAH, ver página 104
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
For replacement parts, see page 35
Para piezas de repuesto ver página 35
25
Cutting Ring Arbors
Ø 0.6929 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 17.60 – 139.59 mm
xs
Øe
ØD
f
b
Order No1
Referencia1
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
ABS®
508.53.036
508.53.037
508.53.038
508.53.039
508.53.040
17.60 –
21.60 –
25.60 –
32.60 –
36.60 –
21.59
25.59
32.59
36.59
40.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
95
95
116
116
116
3.740
3.740
4.567
4.567
4.567
85
85
106
106
106
3.346
3.346
4.173
4.173
4.173
11.5
11.5
15.0
21.9
21.9
0.453
0.453
0.591
0.862
0.862
11.0
11.0
11.0
14.0
14.0
0.433
0.433
0.433
0.551
0.551
32
32
32
32
32
508.53.001
508.53.002
508.53.003
508.53.004
508.53.018
508.53.005
508.53.006
17.60 –
21.60 –
25.60 –
32.60 –
36.60 –
40.60 –
45.60 –
21.59
25.59
32.59
36.59
40.59
45.59
50.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
95
95
116
116
116
116
119
3.740
3.740
4.567
4.567
4.567
4.567
4.685
81
81
102
102
102
102
105
3.189
3.189
4.016
4.016
4.016
4.016
4.134
11.5
11.5
15.0
21.9
21.9
25.4
30.3
0.453
0.453
0.591
0.862
0.862
1.000
1.193
11.0
11.0
11.0
14.0
14.0
15.0
20.5
0.433
0.433
0.433
0.551
0.551
0.591
0.807
40
40
40
40
40
40
40
508.53.019
508.53.020
50.60 – 60.59
60.60 – 65.59
1.9918 – 2.3854
2.3855 – 2.5823
119
119
4.685
4.685
105
105
4.134
4.134
30.3
40.0
1.193
1.575
20.5
24.5
0.807
0.965
50
50
508.53.021
508.53.009
508.53.010
508.53.011
65.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
2.5823 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
125
125
125
125
4.921
4.921
4.921
4.921
105
105
105
105
4.134
4.134
4.134
4.134
40.0
40.0
56.2
56.2
1.575
1.575
2.213
2.213
24.5
24.5
28.5
28.5
0.965
0.965
1.122
1.122
63
63
63
63
508.53.022
508.53.023
508.53.024
508.53.025
508.53.026
508.53.027
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
131.5
131.5
131.5
131.5
131.5
131.5
5.177
5.177
5.177
5.177
5.177
5.177
106.5
106.5
106.5
106.5
106.5
106.5
4.193
4.193
4.193
4.193
4.193
4.193
73.4
80.4
86.4
86.4
90.4
90.4
2.890
3.165
3.402
3.402
3.559
3.559
35.5
35.5
35.5
35.5
35.5
35.5
1.398
1.398
1.398
1.398
1.398
1.398
80
80
80
80
80
80
Arbors for diameters > 5.4957 inch available
on request.
Porta-útiles con diámetro > 139.59 mm por
bajo requerimiento del cliente.
• KOMET ABS® connection
• For other ABS® Tools, see KOMET ABS® catalog
• Inner coolant supply
• Con fijador KOMET ABS®
• Para otras herramientas ABS® ver catálogo KOMET ABS®
• Con refrigeración interior
1
26
ØD
[mm]
Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34/37
1
Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34/37
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 17.60 – 100.59 mm
xs
Øe
ØD
f
b
ØD
[mm]
f
f
xs
xs
b
b
Øe Øe
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ABS®
ØD
[inch]
Order No1
Referencia1
Order No1
Referencia1
~
~
518.78.015
518.78.016
518.78.017
518.78.018
518.82.015
518.82.016
518.82.017
518.82.018
17.60 –
21.60 –
25.60 –
32.60 –
21.59
25.59
32.59
40.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
91
91
112
112
3.583
3.583
4.409
4.409
81
81
102
102
3.189
3.189
4.016
4.016
11.2
11.2
15.2
20.3
0.441
0.441
0.598
0.799
1.0
1.0
1.0
1.5
0.039
0.039
0.039
0.059
32
32
32
32
518.78.001
518.78.002
518.78.003
518.78.004
518.78.005
518.78.006
518.82.001
518.82.002
518.82.003
518.82.004
518.82.005
518.82.006
17.60 –
21.60 –
25.60 –
32.60 –
40.60 –
45.60 –
21.59
25.59
32.59
40.59
45.59
50.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
95
95
116
116
116
119
3.740
3.740
4.567
4.567
4.567
4.685
81
81
102
102
102
105
3.189
3.189
4.016
4.016
4.016
4.134
11.2
11.2
15.2
20.3
24.1
27.8
0.441
0.441
0.598
0.799
0.949
1.094
1.0
1.0
1.0
1.5
1.5
1.5
0.039
0.039
0.039
0.059
0.059
0.059
40
40
40
40
40
40
518.78.012
518.78.013
518.82.012
518.82.013
50.60 – 60.59 1.9918 – 2.3854
60.60 – 65.59 2.3855 – 2.5823
119
119
4.685
4.685
105
105
4.134
4.134
27.8
37.0
1.094
1.457
1.5
1.5
0.059
0.059
50
50
518.78.014
518.78.009
518.78.010
518.78.011
518.82.014
518.82.009
518.82.010
518.82.011
65.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
125
125
125
125
4.921
4.921
4.921
4.921
105
105
105
105
4.134
4.134
4.134
4.134
37.0
37.0
53.2
53.2
1.457
1.457
2.094
2.094
1.5
1.5
1.5
1.5
0.059
0.059
0.059
0.059
63
63
63
63
2.5824 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
For blind hole machining.
• KOMET ABS® connection
• For other ABS® Tools, see KOMET ABS® catalog
• Inner coolant supply
1
Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 35/37
Para mecanizado de agujero ciego.
• Con fijador KOMET ABS®
• Para otras herramientas ABS® ver catálogo KOMET ABS®
• Con refrigeración interior
1
Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 35/37
27
Cutting Ring Arbors
Ø 17.60 – 100.59 mm
Porta-útiles del anillo de corte
L
Ød
c
Øe
ØD
f
b
Short / Corta (metric / métrico)
Order No1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Øe
[mm]
f
[mm]
Ø d h6
[mm]
503.76.001
503.76.002
503.76.003
503.76.004
503.76.012
503.76.005
503.76.006
503.76.007
503.76.008
503.76.009
503.76.010
503.76.011
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
142
142
163
172
172
173
185.5
185.5
189.5
189.5
203.5
203.5
81
81
102
102
102
102
105
105
105
105
105
105
50
50
50
56
56
56
60
60
60
60
70
70
11.5
11.5
15.0
21.9
21.9
25.4
30.3
30.3
40.0
40.0
56.2
56.2
11.0
11.0
11.0
14.0
14.0
15.0
20.5
20.5
24.5
24.5
28.5
28.5
20
20
20
25
25
25
32
32
32
32
40
40
Long / Larga (metric / métrico)
28
Order No1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Øe
[mm]
f
[mm]
Ø d h6
[mm]
504.76.001
504.76.002
504.76.003
504.76.004
504.76.005
504.76.006
504.76.007
504.76.008
504.76.009
504.76.010
504.76.011
504.76.012
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
182
182
214
249
249
271
294.5
294.5
321.5
321.5
338.5
338.5
121
121
153
179
179
200
214
214
237
237
240
240
50
50
50
56
56
56
60
60
60
60
70
70
11.5
11.5
15.0
21.9
21.9
25.4
30.3
30.3
40.0
40.0
56.2
56.2
11.0
11.0
11.0
14.0
14.0
15.0
20.5
20.5
24.5
24.5
28.5
28.5
20
20
20
25
25
25
32
32
32
32
40
40
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
L
c
Ød
Øe
ØD
f
b
Short / Corta (inch)
Order No1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Øe
[inch]
f
[inch]
Ød
[inch]
503.81.001
503.81.002
503.81.003
503.81.004
503.81.005
503.81.006
503.81.007
503.81.008
503.81.009
503.81.010
503.81.011
503.81.012
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
5.591
5.591
6.417
6.772
6.772
6.811
7.697
7.697
7.855
7.855
8.012
8.012
3.189
3.189
4.016
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
1.969
1.969
1.969
2.205
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
0.453
0.453
0.591
0.862
0.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
0.433
0.433
0.433
0.551
0.551
0.591
0.807
0.807
0.965
0.965
1.122
1.122
0.750
0.750
0.750
1.000
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
Long / Larga (inch)
Order No1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Øe
[inch]
f
[inch]
Ød
[inch]
504.81.001
504.81.002
504.81.003
504.81.004
504.81.005
504.81.006
504.81.007
504.81.008
504.81.009
504.81.010
504.81.011
504.81.012
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
7.165
7.165
8.425
9.803
9.803
10.669
11.594
11.594
12.657
12.657
13.327
13.327
4.764
4.764
6.024
7.047
7.047
7.874
8.031
8.031
8.937
8.937
9.449
9.449
1.969
1.969
1.969
2.205
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
0.453
0.453
0.591
0.862
0.862
1.000
1.193
1.193
1.575
1.575
2.213
2.213
0.433
0.433
0.433
0.551
0.551
0.591
0.807
0.807
0.965
0.965
1.122
1.122
0.750
0.750
0.750
1.000
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34
29
Cutting Ring Arbors
Ø 17.60 – 100.59 mm
Porta-útiles del anillo de corte
f
L
Ød
Øe
ØD
c
b
Short / Corta (metric / métrico)
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Øe
[mm]
f
[mm]
Ø d h6
[mm]
513.76.001
513.76.002
513.76.003
513.76.004
513.76.005
513.76.006
513.76.007
513.76.008
513.76.009
513.76.010
513.76.011
513.81.001
513.81.002
513.81.003
513.81.004
513.81.005
513.81.006
513.81.007
513.81.008
513.81.009
513.81.010
513.81.011
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
132
132
153
159.5
159.5
166.5
166.5
166.5
166.5
176.5
176.5
81
81
102
102
102
105
105
105
105
105
105
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37.0
37.0
53.2
53.2
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
20
20
20
25
25
32
32
32
32
40
40
~
Long / Larga (metric / métrico)
30
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Øe
[mm]
f
[mm]
Ø d h6
[mm]
514.76.001
514.76.002
514.76.003
514.76.004
514.76.005
514.76.006
514.76.007
514.76.008
514.76.009
514.76.010
514.76.011
514.81.001
514.81.002
514.81.003
514.81.004
514.81.005
514.81.006
514.81.007
514.81.008
514.81.009
514.81.010
514.81.011
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
172
172
204
235.5
257.5
275.5
275.5
298.5
298.5
311.5
311.5
121
121
153
179
200
214
214
237
237
240
240
50
50
50
56
56
60
60
60
60
70
70
11.2
11.2
15.2
20.3
24.1
27.8
27.8
37.0
37.0
53.2
53.2
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
20
20
20
25
25
32
32
32
32
40
40
For blind hole machining.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 35
~
Solamente para mecanizado de agujero ciego.
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 35
Cutting Ring Arbors
Ø 0.6929 – 3.9602 inch
Porta-útiles del anillo de corte
L
f
Ød
Øe
ØD
c
b
Short / Corta (inch)
Order No1
Referencia1
Order No1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Øe
[inch]
f
[inch]
Ød
[inch]
513.36.001
513.36.002
513.36.003
513.36.004
513.36.005
513.36.006
513.36.007
513.36.008
513.36.009
513.36.010
513.36.011
513.41.001
513.41.002
513.41.003
513.41.004
513.41.005
513.41.006
513.41.007
513.41.008
513.41.009
513.41.010
513.41.011
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
5.197
5.197
6.024
6.280
6.280
6.949
6.949
6.949
6.949
6.949
6.949
3.189
3.189
4.016
4.016
4.016
4.134
4.134
4.134
4.134
4.134
4.134
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
0.441
0.441
0.598
0.799
0.949
1.094
1.094
1.457
1.457
2.094
2.094
0.039
0.039
0.039
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
.750
.750
.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
~
Long / Larga (inch)
Order No1
Referencia1
Order No1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Øe
[inch]
f
[inch]
Ød
[inch]
514.36.001
514.36.002
514.36.003
514.36.004
514.36.005
514.36.006
514.36.007
514.36.008
514.36.009
514.36.010
514.36.011
514.41.001
514.41.002
514.41.003
514.41.004
514.41.005
514.41.006
514.41.007
514.41.008
514.41.009
514.41.010
514.41.011
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
6.772
6.772
8.031
9.272
10.138
11.240
11.240
12.146
12.146
12.264
12.264
4.764
4.764
6.024
7.047
7.874
8.425
8.425
9.331
9.331
9.449
9.449
1.969
1.969
1.969
2.205
2.205
2.756
2.756
2.756
2.756
2.756
2.756
0.441
0.441
0.598
0.799
0.949
1.094
1.094
1.457
1.457
2.094
2.094
0.039
0.039
0.039
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.059
0.750
0.750
0.750
1.000
1.000
1.500
1.500
1.500
1.500
1.500
1.500
For blind hole machining.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 35
~
Solamente para mecanizado de agujero ciego.
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 35
31
Cutting Ring Arbors
Ø 1.9918 – 5.4957 inch
Porta-útiles del anillo de corte
Ø 50.60 – 139.59 mm
xs
Øe
ØD
f
b
Short / Corta
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
ISO
Taper
Cono
ISO
505.76.039
505.76.040
505.76.041
505.76.042
505.76.043
505.76.012
505.76.013
505.76.014
505.76.015
505.76.016
505.76.017
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
143.1
143.1
141.1
124.1
124.1
125.1
155.1
155.1
155.1
155.1
155.1
5.634
5.634
5.555
4.886
4.886
4.925
6.106
6.106
6.106
6.106
6.106
105
105
105
105
105
106
136
136
136
136
136
4.134
4.134
4.134
4.134
4.134
4.173
5.354
5.354
5.354
5.354
5.354
30.3
40.0
40.0
56.2
56.2
73.4
80.4
86.4
86.4
90.4
90.4
1.193
1.575
1.575
2.213
2.213
2.890
3.165
3.402
3.402
3.559
3.559
20.5
24.5
24.5
28.5
28.5
35.5
35.5
35.5
35.5
35.5
35.5
0.807
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
50
50
50
50
50
50
50
50
50
50
50
Long / Larga
32
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
Øe
[mm]
Øe
[inch]
f
[mm]
f
[inch]
ISO
Taper
Cono
ISO
500.76.039
500.76.040
500.76.041
500.76.042
500.76.043
500.76.012
500.76.013
500.76.014
500.76.015
500.76.016
500.76.017
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
252.1
275.1
273.1
264.1
264.1
264.1
264.1
264.1
264.1
264.1
264.1
9.925
10.831
10.752
10.398
10.398
10.398
10.398
10.398
10.398
10.398
10.398
214
237
237
245
245
245
245
245
245
245
245
8.425
9.331
9.331
9.646
9.646
9.646
9.646
9.646
9.646
9.646
9.646
30.3
40.0
40.0
56.2
56.2
73.4
80.4
86.4
86.4
90.4
90.4
1.193
1.575
1.575
2.213
2.213
2.890
3.165
3.402
3.402
3.559
3.559
20.5
24.5
24.5
28.5
28.5
35.5
35.5
35.5
35.5
35.5
35.5
0.807
0.965
0.965
1.122
1.122
1.398
1.398
1.398
1.398
1.398
1.398
50
50
50
50
50
50
50
50
50
50
50
Arbors for diameters > 5.4957 inch available
on request.
Porta-útiles con diámetro > 139.59 mm por
bajo requerimiento del cliente.
• ISO Taper 50 DIN 69871 AD+B connection
• Inner coolant supply
1 Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 34
• Con cono ISO 50 DIN 69871 AD+B
• Con refrigeración interior
1 Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 34
Cutting Ring Arbors
Ø 1.9918 – 3.9602 inch
Porta-útiles del anillo de corte
Ø 50.60 – 100.59 mm
xs
ØD
Øe
f
b
Short / Corta
ISO
Taper
f
f
xs
xs
b
b
Øe Øe
Cono
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
515.76.013
515.76.008
515.76.009
515.76.010
515.76.011
515.81.013
515.81.008
515.81.009
515.81.010
515.81.011
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
143.1
143.1
143.1
136.1
136.1
5.634
5.634
5.634
5.358
5.358
105
105
107
117
117
4.134
4.134
4.213
4.606
4.606
27.8
37.0
37.0
53.2
53.2
1.094
1.457
1.457
2.094
2.094
~
~
1.5
1.5
1.5
1.5
1.5
0.059
0.059
0.059
0.059
0.059
50
50
50
50
50
Long / Larga
ISO
Taper
f
f
xs
xs
b
b
Øe Øe
Cono
[mm] [inch] [mm] [inch] [mm] [inch] [mm] [inch] ISO
Order No1
Referencia1
Order No1
Referencia1
ØD
[mm]
ØD
[inch]
510.76.013
510.76.008
510.76.009
510.76.010
510.76.011
510.81.013
510.81.008
510.81.009
510.81.010
510.81.011
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
For blind hole machining.
• ISO Taper 50 DIN 69871 AD+B connection
• Inner coolant supply
1
Arbor complete, Cutting Rings must be ordered separately,
see page 20
For replacement parts, see page 35
252.1
275.1
275.1
264.1
264.1
9.925
10.831
10.831
10.398
10.398
214
237
239
245
245
8.425
9.331
9.409
9.646
9.646
27.8
37.0
37.0
53.2
53.2
1.094
1.457
1.457
2.094
2.094
~
~
1.5
1.5
1.5
1.5
1.5
0.059
0.059
0.059
0.059
0.059
50
50
50
50
50
Solamente para mecanizado de agujero ciego.
• Con cono ISO 50 DIN 69871 AD+B
• Con refrigeración interior
1
Arbol de montaje completo, el anillo de corte debe ser
pedido por separado, ver página 20
Para piezas de repuesto ver página 35
33
Replacement Parts for Cutting Ring Arbors
Piezas de repuesto para porta-útiles del anillo de corte
1
2
3
For Series / Para series 500, 503, 504, 505, 507, 508, 509
34
ØD
[mm]
ØD
[inch]
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
100.60 – 110.59
110.60 – 115.59
115.60 – 120.59
120.60 – 125.59
125.60 – 132.59
132.60 – 139.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
3.9603 – 4.3539
4.3540 – 4.5508
4.5509 – 4.7476
4.7477 – 4.9445
4.9446 – 5.2201
5.2202 – 5.4957
Order No / Referencia
1
Order No / Referencia
2
Order No / Referencia
3
099.15.001/10
099.15.001/10
099.15.002/13
099.15.006/19
099.15.006/19
099.15.009/22
099.00.088
099.00.088
099.00.090
099.00.090
099.00.092
099.00.092
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
099.00.095
301.80.001
301.80.001
301.80.002
301.80.003
301.80.003
301.80.004
301.80.005
301.80.005
301.80.006
301.80.006
301.80.007
301.80.007
306.20.001
306.20.002
306.20.003
306.20.003
306.20.004
306.20.004
300.30.002
300.30.002
300.30.003
300.30.004
300.30.004
300.30.005
300.30.006
300.30.006
300.30.007
300.30.007
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.008
300.30.009
300.30.009
Replacement Parts for Cutting Ring Arbors
Piezas de repuesto para porta-útiles del anillo de corte
2
*
*
3
4
1
For Series / Para series 510, 513, 514, 515, 517, 518, 519
ØD
[mm]
ØD
[inch]
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 36.59
36.60 – 40.59
40.60 – 45.59
45.60 – 50.59
50.60 – 60.59
60.60 – 65.59
65.60 – 70.59
70.60 – 79.59
79.60 – 90.59
90.60 – 100.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.4406
1.4407 – 1.5980
1.5981 – 1.7949
1.7950 – 1.9917
1.9918 – 2.3854
2.3855 – 2.5823
2.5823 – 2.7791
2.7792 – 3.1335
3.1336 – 3.5665
3.5666 – 3.9602
* Complete conical screw, see page 36
Order No / Referencia Order No / Referencia Order No / Referencia Order No / Referencia
1
2
3
4
350.04.001
350.04.002
350.04.003
350.04.004
350.04.004
350.04.005
350.14.001
350.14.001
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003
510.14.001
510.14.002
510.14.003
314.60.001
314.60.001
314.60.002
314.60.003
314.60.003
350.14.002
350.14.002
350.14.002
350.14.003
350.14.003
510.15.001
510.15.002
510.15.003
510.15.004
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.008
510.15.009
510.15.010
510.15.011
350.03.001
350.03.002
350.03.003
350.03.004
350.03.004
350.03.005
350.23.001
350.23.001
350.23.002
350.23.002
350.23.002
350.23.003
350.23.003
* Para tornillo completo ver página 36
35
Replacement Parts for Cutting Ring Arbors
Øe
Øe
Piezas de repuesto para porta-útiles del anillo de corte
For Series / Para series
510.76, 513.36, 513.76, 514.36, 514.76, 515.76, 517.76, 518.78, 519.46, 519.76
ØD
[mm]
ØD
[inch]
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 60.59
60.60 – 79.59
79.60 – 100.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 2.3854
2.3855 – 3.1335
3.1336 – 3.9602
Regular / Normal
Order No
Øe
Øe
Referencia
[mm] [inch]
510.55.001
510.55.002
510.55.003
510.55.004
510.55.005
510.55.006
510.55.007
510.55.008
11.2
11.2
15.2
20.3
24.1
27.8
37.0
53.2
0.441
0.441
0.598
0.799
0.949
1.094
1.457
2.094
Oversize #1 / 1. Grande
Order No
Øe
Øe
Referencia
[mm] [inch]
510.56.001
510.56.002
510.56.003
510.56.004
510.56.005
510.56.006
510.56.007
510.56.008
12.4
12.4
16.2
21.4
25.4
29.2
38.4
54.5
0.488
0.488
0.638
0.843
1.000
1.150
1.512
2.146
Oversize #2 / 2. Grande
Order No
Øe
Øe
Referencia
[mm] [inch]
510.57.001
510.57.002
510.57.003
510.57.004
510.57.005
510.57.006
510.57.007
510.57.008
13.6
13.6
17.4
23.2
27.2
30.6
39.8
56.0
0.535
0.535
0.685
0.913
1.071
1.205
1.567
2.205
For Series / Para series
510.81, 513.41, 513.81, 514.41, 514.81, 515.81, 517.81, 518.82, 519.51, 519.81
36
ØD
[mm]
ØD
[inch]
17.60 – 21.59
21.60 – 25.59
25.60 – 32.59
32.60 – 40.59
40.60 – 45.59
45.60 – 60.59
60.60 – 79.59
79.60 – 100.59
0.6929 – 0.8500
0.8501 – 1.0075
1.0076 – 1.2831
1.2832 – 1.5980
1.5981 – 1.7949
1.7950 – 2.3854
2.3855 – 3.1335
3.1336 – 3.9602
Regular / Normal
Øe
Øe
Order No
Referencia
[mm] [inch]
510.45.001
510.45.002
510.45.003
510.45.004
510.45.005
510.45.006
510.45.007
510.45.008
11.2
11.2
15.2
20.3
24.1
27.8
37.0
53.2
0.441
0.441
0.598
0.799
0.949
1.094
1.457
2.094
Oversize #1 / 1. Grande
Order No
Øe
Øe
Referencia
[mm] [inch]
510.46.001
510.46.002
510.46.003
510.46.004
510.46.005
510.46.006
510.46.007
510.46.008
12.4
12.4
16.2
21.4
25.4
29.2
38.4
54.5
0.488
0.488
0.638
0.843
1.000
1.150
1.512
2.146
Oversize #2 / 2. Grande
Order No
Øe
Øe
Referencia
[mm] [inch]
510.47.001
510.47.002
510.47.003
510.47.004
510.47.005
510.47.006
510.47.007
510.47.008
13.6
13.6
17.4
23.2
27.2
30.6
39.8
56.0
0.535
0.535
0.685
0.913
1.071
1.205
1.567
2.205
Replacement Parts for Cutting Ring Arbors
Piezas de repuesto para porta-útiles del anillo de corte
1
2
For Series / Para series 508, 518
For Series / Para series 509, 519
HSK-A
Order No
Referencia
1
Order No
Referencia
2
63
1× 52911 01025
1× 52911 01020
51391 00063
100
2×52911 01430
51391 00100
For further details to the replacement parts for KOMET ABS® see
KOMET ABS® catalogue.
Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents
patent infringement
ABS®
Order No
Referencia
32
40
50
63
80
N00 17660
N00 17670
N00 17680
N00 17690
N00 17700
Para más información sobre los recambios de KOMET ABS® consulte
el catálogo KOMET ABS®.
Los recambios para KOMET ABS® son suministrados soló para uso de
recambio. Todo otro uso esta prohibido y constituye como violacíon
de la patente.
37
Cutting Ring – Assembly Instructions
Anillo de corte – Indicaciones de montaje.
Series 500 – 509
Apply light grease on thread.
Aplicar grasa ligera a la rosca.
Clean arbor, taper and Cutting Ring thoroughly < free of grease.
For Cutting Rings > Dia.3.12 inch, inside taper must be slightly
greased.
The position of the drive pins are marked red.
Limpiar a fondo toda la grasa del porta-útiles, cono y anillo de corte.
Para los anillos de corte de > Ø 80 mm el cono deberá engrasarse
ligeramente.
La posicion de los pernos de arrastre esta
marcada en rojo.
Align the marking on arbor and Cutting Ring,
check alignment of the coolant bores.
Por favor observar las marcas en el porta-útiles y
el anillo de corte. Comprobar la alineación de los
agujeros de refrigerante.
Before tightening and adjusting, rotate
the Cutting Ring against the direction of
machining until contacting the drive pins.
Antes de apretar y ajustar, girar el anillo
de corte en sentido contrario a la dirección
de mecanizado hasta que entre en contacto
con los pernos de arrastre.
(+)
Adjust the diameter to the
middle of the tolerance
(counter-clockwise thread).
Ajustar el diámetro a la mitad
de la tolerancia.
Rosca derecha. (En contra del giro
de las manecillas del reloj).
The diameter can only be measured at
the marked cutting edges due to unequal
flute spacing!
¡El diámetro solamente podrá ser medido
en los filos de corte marcados, debido a la
desigual posición angular!
38
Measure the diameter.
If the diameter was set too large, the ring must
be removed completely and the procedure must
be started all over again!
Medir el diámetro.
Si el diámetro fue ajustado demasiado grande, ¡el
anillo deberá ser desmontado por completo y el
procedimiento deberá comenzarse de nuevo!
Cutting Ring – Assembly Instructions
Anillo de corte – Indicaciones de montaje
Serie 510 – 519
Thread the adjusting nut onto the arbor
with the smooth face against the coolant
supply bushing. Mount the Cutting Ring
with the conical screw.
Apretar la rosca en el porta-útiles con la
cara suave dispuesta contra el buje. Monte
el anillo de corte con el tornillo cónico.
Apply light grease on threads of
conical screw.
Aplicar grasa a las roscas del
tornillo cónico.
M
Clean arbor, taper, grinding surfaces and
Cutting Ring thoroughly < free of grease.
For Cutting Rings > Dia.3.12 inch, inside taper
must be slightly greased.
The position of the drive pins are marked red.
Limpiar a fondo toda la grasa del porta-útiles,
cono, superficies de afilado y anillo de corte.
Para los anillos de corte de > Ø 80 mm el
cono deberá engrasarse ligeramente.
La posicion de los pernos de arrastre esta
marcada en rojo.
Before tightening and adjusting, rotate
the Cutting Ring against the direction of
machining until contacting the drive pins.
Antes de apretar y ajustar, girar el anillo
de corte en sentido contrario a la dirección
de mecanizado hasta que entre en contacto
con los pernos de arrastre.
After tightening the conical screw, check that
there is space between bushing and ring.
Tighten conical screw according to index table.
Después de apretar el tornillo cónico asegurar
que haya espacio entre el buje y el anillo.
Apretar el tornillo cónico de acuerdo con la
tabla indicadora.
Torque M
Dia.-range
Rango de diámetro Par de torsión inicial M
Align the marking on arbor and
Cutting Ring, check alignment of
the coolant bores.
Por favor observar las marcas en
el porta-útiles y el anillo de corte.
Comprobar la alineación de los
agujeros de refrigerante.
(+)
[mm]
[inch]
[Nm]
[ft lbs]
18 – 25
26 – 32
33 – 40
41 – 45
46 – 60
61 – 79
80 – 100
0.71 – 0.98
0.99 – 1.26
1.27 – 1.57
1.58 – 1.77
1.78 – 2.36
2.37 – 3.11
3.12 – 3.94
16 – 18
25 – 28
48 – 55
65 – 75
90 – 110
120 – 140
180 – 220
12 – 13
18 – 21
35 – 41
48 – 55
66 – 81
88 – 103
133 – 162
Adjust the diameter to
the middle of the tolerance.
Ajustar el diámetro a la
mitad de la tolerancia.
The diameter can only be measured at the marked cutting
edges due to unequal flute spacing!
¡El diámetro solamente podrá ser medido en los filos de
corte marcados, debido a la desigual posición angular!
Measure the diameter.
If the diameter was set too large the ring must be removed
completely and the procedure must be started all over again!
Medir el diámetro.
Si el diámetro fue ajustado demasiado grande, ¡el anillo
deberá ser desmontado por completo y el procedimiento
deberá comenzarse de nuevo!
39
• High efficiency
• Small bore tolerances can be
reached
• Straight- and left hand fluted
for defined chip flow
• Highest process capability
• Compensation of wear through
expansion
• Sumamente eficiente
• Se adaptan a las más estrechas
tolerancias
• Flauta recto y con giro a la
izquierda para regular el flujo
de la viruta
• Capacidad de proceso elevado
• Compensación de diámetro
desgastado por medio de ajuste
Overview Monomax™ – Expandable
Visión general de Monomax™ – Expandible
Page
Página
Tool selection – Cutting data
Selección de herramienta – Datos de corte
42
Expandable short
Expandible corto
46
Expandable long
Expandible largo
48
Replacement parts
Piezas de repuesto
52
41
Tool Selection
Selección de herramientas
Short / Corta
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
TiN
TiN
–
TiN
55J.71 ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,13 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
–
55J.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
–
55J.37 ASG 07
vc = 120 – 220 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.009 in
55J.93
TiN
55J.37 ASG 07
vc = 160 – 280 m/min
fz = 0,07 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
55J.93
55J.71
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.007 in
–
DBG
55J.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.009 in
55J.37 ASG 07
vc = 160 – 240 m/min
fz = 0,05 – 0,19 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.007 in
–
DBG
TiN
TiN
55J.37 ASG 07
vc = 80- 220 m/min
fz = 0,07 – 0,24 mm
Speed = 265 – 720 ft/min
Feed = 0.003 – 0.009 in
55J.71 ASG 01
vc = 50 – 250 m/min
fz = 0,07 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.008 in
55J.71 ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
DST
–
ASG 07
vc = 120 – 220 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.009 in
–
55J.37 ASG 07
vc = 120 – 220 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.007 in
–
55J.93
ASG 07
vc = 120 – 250 m/min
fz = 0,07 – 0,23 mm
Speed = 400 – 820 ft/min
Feed = 0.003 – 0.009 in
55J.71
TiN
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
55J.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 07
vc = 160 – 280 m/min
fz = 0,07 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
Alternative
Alternativo
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
55J.71
ASG 09
vc = 60 – 150 m/min
fz = 0,07 – 0,22 mm
Speed = 200 – 495 ft/min
Feed = 0.003 – 0.009 in
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
55J.93
DBG
Fundición nodular ferrítica
55J.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.009 in
ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
DST
Ductile iron ferritic
55J.71
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
55J.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.009 in
TiN
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
55J.93 ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
DBG
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Recommendation
Recomendado
55J.93
DST
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Alternative
Alternativo
DST
Aceros no aleados
RM % 500 N/mm2
Recommendation
Recomendado
TiN
Low Carbon Steel
Hardness % 150 HB
DST
Material
Material
DST
Bore Type
Tipo de agujero
ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
42
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance
fz mm/inch por diente!
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
ASG 07
vc = 160 – 240 m/min
fz = 0,05 – 0,18 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.007 in
–
ASG 07
vc = 120 – 220 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.007 in
–
ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
[inch]
[mm]
# 0.3937
# 10
0.3937 – 0.7874
10 – 20
" 0.7874
" 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
–
55J.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
HM
55J.21 ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
HM
55J.21 ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55H.71
HM
55J.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55H.37
HM
55J.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55H.37
HM
55H.93 ASG 07
vc = 120 – 250 m/min
fz = 0,06 – 0,21 mm
Speed = 400 – 820 ft/min
Feed = 0.002 – 0.008 in
–
ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
55H.21
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
55H.21
HM
HM
55H.37 ASG 07
vc = 120 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.009 in
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55H.21
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
HM
TiN
55H.37 ASG 07
vc = 160 – 280 m/min
fz = 0,06 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.009 in
–
55H.71
TiN
55H.71 ASG 01
vc = 40 – 100 m/min
fz = 0,06 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.008 in
DBG
–
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
55H.71
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55H.21
ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55H.21
HM
HM
55J.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55H.21
ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
55H.21
HM
HM
HM
55J.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 –0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
HM
–
55H.21
HM
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,12 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
55J.93
DST
Stock
allowance in Dia.
Sobre material
en diámetro
–
Reaming with carbide
Escariar con carburo
HM
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
Stock allowance on Dia. / Sobre material en Ø
Dia.-range
Rango de diámetro
–
Reaming with carbide
Escariar con carburo
55J.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0.12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55H.71
TiN
TiN
TiN
55H.71 ASG 01
vc = 50 – 250 m/min
fz = 0,05 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.002 – 0.008 in
55H.71 ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,15 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
55H.93 ASG 07
vc = 120 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.009 in
TiN
–
DBG
DST
55H.93 ASG 07
vc = 160 – 280 m/min
fz = 0,06 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.009 in
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
55H.71
DBG
DBG
55H.37 ASG 07
vc = 80 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 265 – 720 ft/min
Feed = 0.002 – 0.009 in
TiN
–
DST
DST
TiN
55H.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
Alternative
Alternativo
55H.71
55H.93
ASG 07 *
vc = 60 – 150 m/min
fz = 0,04 – 0,16 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
Recommendation
Recomendado
DBG
55H.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.002 – 0.008 in
Alternative
Alternativo
TiN
DST
55H.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.002 – 0.008 in
DST
Recommendation
Recomendado
Short / Corta
ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
43
Tool Selection
Selección de herramientas
Long / Larga
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
Bore Type
Tipo de agujero
TiN
TiN
55R.71
TiN
TiN
ASG 01
vc = 50 – 100 m/min
fz = 0,04 – 0,13 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
55R.70
TiN
TiN
55R.93 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
ASG 05
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
55R.71
TiN
55R.37 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
ASG 05
vc = 50 – 100 m/min
fz = 0,04 – 0,16 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.006 in
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
55R.71
55R.71
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.007 in
–
55R.37
DBG
55R.37 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
ASG 05
vc = 60 – 120 m/min
fz = 0,06 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.008 in
55R.70
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
55R.37
DBG
55R.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.009 in
55R.70
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
55R.71
TiN
55R.70 ASG 05
vc = 15 – 40 m/min
fz = 0,05 – 0,17 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.007 in
ASG 05
vc = 60 – 120 m/min
fz = 0,06 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.008 in
TiN
TiN
DST
55R.71 ASG 01
vc = 50 – 200 m/min
fz = 0,07 – 0,20 mm
Speed = 165 – 660 ft/min
Feed = 0.003 – 0.008 in
DST
55R.93 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
TiN
55R.93 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
TiN
55R.37 ASG 07
vc = 80 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 265 – 660 ft/min
Feed = 0.003 – 0.009 in
55R.71 ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
TiN
55R.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 07 *
vc = 75 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.009 in
DBG
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
55R.92 ASG 05
vc = 60 – 150 m/min
fz = 0,06 – 0,20 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.008 in
55R.93
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
55R.92 ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.011 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
55R.71
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
55R.70
DST
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
55R.93 ASG 07 *
vc = 75 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.009 in
55R.92 ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 00.011 in
TiN
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Alternative
Alternativo
DBG
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
DST
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
ASG 01
vc = 50 – 180 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 595 ft/min
Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
44
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance
fz mm/inch por diente!
Long / Larga
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
55R.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55R.21 ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55R.21 ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
55R.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
55Q.37
55Q.37
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
–
55Q.37
55Q.93
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.008 in
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 660 ft/minn
Feed = 0.002 – 0.007 in
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
55Q.71
ASG 01
vc = 50 – 180 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 595 ft/min
Feed = 0.002 – 0.006 in
[inch]
[mm]
# 0.3937
# 10
0.3937 – 0.7874
10 – 20
" 0.7874
" 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
–
HM
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
–
HM
55Q.37
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
HM
55R.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55Q.71
HM
ASG 01
vc = 40 – 100 m/min
fz = 0,06 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.008 in
TiN
55Q.71
–
55Q.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
TiN
–
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
55Q.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
HM
55R.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
55Q.71
55Q.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
HM
HM
–
55Q.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55Q.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
HM
HM
55R.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
TiN
ASG 01
vc = 50 – 100 m/min
fz = 0,04 – 0,12 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
55Q.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55Q.21 ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
HM
HM
55R.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,15 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
HM
–
55Q.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55Q.21 ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
HM
HM
HM
55R.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.008 in
HM
–
55R.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.008 in
HM
TiN
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
55Q.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
55R.92
DST
Stock
allowance in Dia.
Sobre material
en diámetro
Reaming with carbide
Escariar con carburo
HM
TiN
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
Stock allowance 0n Dia. / Sobre material en Ø
Dia.-range
Rango de diámetro
Reaming with carbide
Escariar con carburo
55Q.71
DBG
55Q.71 ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,20 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.008 in
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,15 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
DBG
DST
55Q.93 ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
55Q.71
TiN
DST
55Q.93 ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
–
TiN
DBG
55Q.37 ASG 07
vc = 80 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 265 – 660 ft/min
Feed = 0.002 – 0.009 in
Alternative
Alternativo
55Q.71
TiN
TiN
55Q.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
–
DBG
DST
55Q.93 ASG 07 *
vc = 60 – 150 m/min
fz = 0,04 – 0,16 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
Recommendation
Recomendado
55Q.71
DBG
DST
55Q.93 ASG 07 *
vc = 75 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 245 – 660 ft/min
Feed = 0.002 – 0.008 in
Alternative
Alternativo
DST
DST
55Q.93 ASG 07 *
vc = 75 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 245 – 660 ft/min
Feed = 0.002 – 0.008 in
TiN
Recommendation
Recomendado
ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
45
Monomax™ – Expandable
Ø 5.60 – 40.59 mm
MonomaxTM – Expandible
f
L
c
Ød
ØD
a
b
Short / Corto (metric / métrico)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
56G.21
–
–
–
–
56J.21
56J.71
56J.37
56J.93
56J.67
56H.21
56H.71
56H.37
56H.93
56H.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
f
[mm]
a
[mm]
No of flutes
No de filos
Ø d h6
[mm]
5.60 – 8.89
8.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
85
95
100
120
135
135
40
50
50
60
75
75
45
45
50
60
60
60
0.1
0.1
0.1
0.1
0.1
0.1
9.5
9.5
9.5
9.5
9.5
14.0
4
6
6
6
6
8
12
12
16
20
25
25
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Order example:
Order No
46
~
56J.37
Ejemplo de pedido:
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Grey cast iron
Referencia
56J.37
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
GG 25
Monomax™ – Expandable
Ø 0.2205 – 1.5980 inch
MonomaxTM – Expandible
f
L
c
Ød
ØD
a
b
Short / Corto (inch)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
55G.21
–
–
–
–
55J.21
55J.71
55J.37
55J.93
55J.67
55H.21
55H.71
55H.37
55H.93
55H.67
HM
TiN
DBG
DST
DJC
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
f
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.2205 – 0.3500
0.3501 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
3.346
3.740
3.937
4.724
5.315
5.315
1.575
1.969
1.969
2.362
2.953
2.953
1.772
1.772
1.969
2.362
2.362
2.362
0.004
0.004
0.004
0.004
0.004
0.004
0.374
0.374
0.374
0.374
0.374
0.551
4
6
6
6
6
8
0.500
0.500
0.625
0.750
1.000
1.000
~
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N
o
55J.37
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Grey cast iron
Referencia
55J.37
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
GG 25
47
Monomax™ – Expandable
Ø 5.60 – 40.59 mm
MonomaxTM – Expandible
f
L
a
Ød
ØD
c
b
Long / Largo (metric / métrico)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
56P.21
–
–
–
–
56R.21
56R.71
56R.37
56R.93
56R.67
56Q.21
56Q.71
56Q.37
56Q.93
56Q.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
f
[mm]
a
[mm]
No of flutes
No de filos
Ø d h6
[mm]
5.60 – 8.89
8.90 – 9.89
9.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
130
130
160
180
200
210
210
85
85
115
130
140
150
150
45
45
45
50
60
60
60
0.1
0.1
0.1
0.1
0.1
0.1
0.1
9.5
9.5
9.5
9.5
9.5
9.5
14.0
4
6
6
6
6
6
8
12
12
12
16
20
25
25
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Order example:
Order No
48
~
56R.93
Ejemplo de pedido:
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Ductile iron ferritic
Referencia
56R.93
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
GGG 40
Monomax™ – Expandable
Ø 0.2205 – 1.5980 inch
MonomaxTM – Expandible
f
L
a
ØD
Ød
c
b
Long / Largo (inch)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
55P.21
–
–
–
–
55R.21
55R.71
55R.37
55R.93
55R.67
55Q.21
55Q.71
55Q.37
55Q.93
55Q.67
HM
TiN
DBG
DST
DJC
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
f
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.2205 – 0.3500
0.3501 – 0.3894
0.3895 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
5.118
5.118
6.299
7.087
7.874
8.268
8.268
3.346
3.346
4.528
5.118
5.512
5.906
5.906
1.772
1.772
1.772
1.969
2.362
2.362
2.362
0.004
0.004
0.004
0.004
0.004
0.004
0.004
0.374
0.374
0.374
0.374
0.374
0.374
0.551
4
6
6
6
6
6
8
0.500
0.500
0.500
0.625
0.750
1.000
1.000
~
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
* Without inner coolant supply
* Sin refrigeración interior
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N
o
55R.93
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Ductile iron ferritic
Referencia
55R.93
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
GGG 40
49
Monomax™ – Expandable
Ø 7.90 – 40.59 mm
MonomaxTM – Expandible
f
L
a
ØD
Ød
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
DST
DJC
56R.20
56R.70
56R.36
56R.92
56R.66
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
f
[mm]
a
[mm]
No. of flutes
No de filos
Ø d h6
[mm]
7.90 – 9.89
9.90 – 11.89
11.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
130
160
160
180
200
210
210
85
115
115
130
140
150
150
45
45
45
50
60
60
60
0.1
0.1
0.1
0.1
0.1
0.1
0.1
8
8
8
8
8
9
9
4
4
6
6
6
6
8
12
12
12
16
20
25
25
For through hole machining.
~
Para mecanizado de agujero pasado.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
For replacement parts, see page 52
Para piezas de repuesto, ver página 52
Ejemplo de pedido:
Order example:
Order No
50
~
56R.92
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Low carbon steel 1117
Referencia
56R.92
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
St 37
Monomax™ – Expandable
Ø 0.3310 – 1.5980 inch
MonomaxTM – Expandible
f
L
a
ØD
Ød
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
DST
DJC
55R.20
55R.70
55R.36
55R.92
55R.66
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
f
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.3110 – 0.3894
0.3895 – 0.4681
0.4682 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
5.118
5.118
6.299
7.087
7.874
8.268
8.268
3.346
3.346
4.528
5.118
5.512
5.906
5.906
1.772
1.772
1.772
1.969
2.362
2.362
2.362
0.004
0.004
0.004
0.004
0.004
0.004
0.004
0.315
0.315
0.315
0.315
0.315
0.354
0.354
4
4
6
6
6
6
8
0.500
0.500
0.500
0.625
0.750
1.000
1.000
For through hole machining.
~
~
Para mecanizado de agujero pasado.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Adjustment allows for wear compensation
• Inner coolant supply, patent Dihart®
• Con mango cilíndrico similar a DIN 1835
• Plano de sujeción a solicitud del interesado
• El ajuste permite compensar el desgaste sufrido
• Con refrigeración interior, patente Dihart®
For replacement parts, see page 53
Para piezas de repuesto, ver página 53
Order example:
Ejemplo de pedido:
Order N
55R.92
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0005/-0
Low carbon steel 1117
Referencia
55R.92
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
20.0
H6
St 37
51
Replacement Parts Monomax™ – Expandable
Piezas de repuesto MonomaxTM – Expandible
For Series / Para series
56H, 56Q
52
Øe
Øe
For Series / Para series
56G, 56J, 56P, 56R
Regular / Normal
Regular / Normal
Oversize / Grande
Oversize / Grande
ØD
[mm]
ØD
[mm]
Order No
Referencia
Order No
Referencia
Øe
[mm]
Order No
Referencia
Order No
Referencia
Øe
[mm]
5.60 – 6.89
7,90 – 8,39
15A.10.20001
15A.11.20001
3.42
15A.12.20001
15A.13.20001
3.71
6.90 – 7.89
8,40 – 9,39
15A.10.20002
15A.11.20002
3.97
15A.12.20002
15A.13.20002
4.26
7.90 – 8.89
9,40 – 9,89
15A.10.20003
15A.11.20003
4.52
15A.12.20003
15A.13.20003
4.81
8.90 – 9.89
9,90 – 10,89
15A.10.20004
15A.11.20004
5.12
15A.12.20004
15A.13.20004
5.41
9.90 – 10.89
10,90 – 11,89
15A.10.20005
15A.11.20005
5.77
15A.12.20005
15A.13.20005
6.06
10.90 – 11.89
11,90 – 12,89
15A.10.20006
15A.11.20006
6.32
15A.12.20006
15A.13.20006
6.61
11.90 – 12.89
12,90 – 13,89
15A.10.20007
15A.11.20007
7.02
15A.12.20007
15A.13.20007
7.41
12.90 – 13.89
13,90 – 14,89
15A.10.20008
15A.11.20008
7.53
15A.12.20008
15A.13.20008
7.92
13.90 – 14.89
14,90 – 15,89
15A.10.20009
15A.11.20009
8.12
15A.12.20009
15A.13.20009
8.51
14.90 – 15.89
15,90 – 16,89
15A.10.20010
15A.11.20010
8.72
15A.12.20010
15A.13.20010
9.11
15.90 – 16.89
16,90 – 17,89
15A.10.20011
15A.11.20011
9.32
15A.12.20011
15A.13.20011
9.71
16.90 – 17.89
17,90 – 18,89
15A.10.20012
15A.11.20012
9.92
15A.12.20012
15A.13.20012
10.31
17.90 – 18.89
18,90 – 19,89
15A.10.20013
15A.11.20013
10.52
15A.12.20013
15A.13.20013
10.91
18.90 – 19.89
19,90 – 20,89
15A.10.20014
15A.11.20014
11.57
15A.12.20014
15A.13.20014
11.96
19.90 – 20.89
20,90 – 21,89
15A.10.20015
15A.11.20015
12.17
15A.12.20015
15A.13.20015
12.56
20.90 – 21.89
21,90 – 22,89
15A.10.20016
15A.11.20016
13.17
15A.12.20016
15A.13.20016
13.56
21.90 – 22.89
22,90 – 23,89
15A.10.20017
15A.11.20017
14.17
15A.12.20017
15A.13.20017
14.56
22.90 – 23.89
23,90 – 24,89
15A.10.20018
15A.11.20018
14.67
15A.12.20018
15A.13.20018
15.06
23.90 – 24.89
24,90 – 25,89
15A.10.20019
15A.11.20019
15.17
15A.12.20019
15A.13.20019
15.56
24.90 – 25.89
25,90 – 26,89
15A.10.20020
15A.11.20020
15.67
15A.12.20020
15A.13.20020
16.06
25.90 – 26.89
26,90 – 27,89
15A.10.20021
15A.11.20021
16.70
15A.12.20021
15A.13.20021
17.09
26.90 – 28.89
27,90 – 29,89
15A.10.20022
15A.11.20022
18.20
15A.12.20022
15A.13.20022
18.59
28.90 – 30.89
29,90 – 31,89
15A.10.20023
15A.11.20023
19.70
15A.12.20023
15A.13.20023
20.09
30.90 – 32.59
31,90 – 33,59
15A.10.20024
15A.11.20024
21.20
15A.12.20024
15A.13.20024
21.59
32.60 – 34.59
33,60 – 35,59
15A.10.20025
15A.11.20025
22.70
15A.12.20025
15A.13.20025
23.09
34.60 – 36.59
35,60 – 37,59
15A.10.20026
15A.11.20026
24.20
15A.12.20026
15A.13.20026
24.59
36.60 – 38.59
37,60 – 39,59
15A.10.20027
15A.11.20027
25.70
15A.12.20027
15A.13.20027
26.09
38.60 – 40.59
39,60 – 40,59
15A.10.20028
15A.11.20028
27.20
15A.12.20028
15A.13.20028
27.59
Replacement Parts Monomax™ – Expandable
Piezas de repuesto MonomaxTM – Expandible
For Series / Para series
55H, 55Q
Øe
Øe
For Series / Para series
55G, 55J, 55P, 55R
Regular / Normal
Regular / Normal
Oversize / Grande
Oversize / Grande
Order N
Referencia
Order N
Referencia
Øe
[inch]
Order N
Referencia
Order No
Referencia
Øe
[inch]
0.2205 – 0.2713 0.3110 – 0.3303
15A.10.20001
15A.11.20001
0.135
15A.12.20001
15A.13.20001
0.146
0.2714 – 0.3106 0.3304 – 0.3697
15A.10.20002
15A.11.20002
0.156
15A.12.20002
15A.13.20002
0.168
0.3107 – 0.3500 0.3698 – 0.3894
15A.10.20003
15A.11.20003
0.178
15A.12.20003
15A.13.20003
0.189
0.3501 – 0.3894 0.3895 – 0.4287
15A.10.20004
15A.11.20004
0.202
15A.12.20004
15A.13.20004
0.213
0.3895 – 0.4287 0.4288 – 0.4681
15A.10.20005
15A.11.20005
0.227
15A.12.20005
15A.13.20005
0.239
0.4288 – 0.4681 0.4682 – 0.5075
15A.10.20006
15A.11.20006
0.249
15A.12.20006
15A.13.20006
0.260
0.4682 – 0.5075 0.5076 – 0.5469
15A.10.20007
15A.11.20007
0.276
15A.12.20007
15A.13.20007
0.292
0.5076 – 0.5469 0.5470 – 0.5862
15A.10.20008
15A.11.20008
0.297
15A.12.20008
15A.13.20008
0.312
0.5470 – 0.5862 0.5863 – 0.6256
15A.10.20009
15A.11.20009
0.320
15A.12.20009
15A.13.20009
0.335
0.5863 – 0.6256 0.6257 – 0.6650
15A.10.20010
15A.11.20010
0.343
15A.12.20010
15A.13.20010
0.359
0.6257 – 0.6650 0.6651 – 0.7043
15A.10.20011
15A.11.20011
0.367
15A.12.20011
15A.13.20011
0.382
0.6651 – 0.7043 0.7044 – 0.7437
15A.10.20012
15A.11.20012
0.391
15A.12.20012
15A.13.20012
0.406
0.7044 – 0.7437 0.7438 – 0.7831
15A.10.20013
15A.11.20013
0.414
15A.12.20013
15A.13.20013
0.430
0.7438 – 0.7831 0.7832 – 0.8224
15A.10.20014
15A.11.20014
0.456
15A.12.20014
15A.13.20014
0.471
0.7832 – 0.8224 0.8225 – 0.8618
15A.10.20015
15A.11.20015
0.479
15A.12.20015
15A.13.20015
0.495
0.8225 – 0.8618 0.8619 – 0.9012
15A.10.20016
15A.11.20016
0.519
15A.12.20016
15A.13.20016
0.534
0.8619 – 0.9012 0.9013 – 0.9406
15A.10.20017
15A.11.20017
0.558
15A.12.20017
15A.13.20017
0.573
0.9013 – 0.9406 0.9407 – 0.9799
15A.10.20018
15A.11.20018
0.578
15A.12.20018
15A.13.20018
0.593
0.9407 – 0.9799 0.9800 – 1.0193
15A.10.20019
15A.11.20019
0.597
15A.12.20019
15A.13.20019
0.613
ØD
[inch]
ØD
[inch]
o
o
o
0.9800 – 1.0193 1.0194 – 1.0587
15A.10.20020
15A.11.20020
0.617
15A.12.20020
15A.13.20020
0.632
1.0194 – 1.0587 1.0588 – 1.0980
15A.10.20021
15A.11.20021
0.658
15A.12.20021
15A.13.20021
0.673
1.0588 – 1.1374 1.0981 – 1.1768
15A.10.20022
15A.11.20022
0.717
15A.12.20022
15A.13.20022
0.732
1.1375 – 1.2161 1.1769 – 1.2555
15A.10.20023
15A.11.20023
0.776
15A.12.20023
15A.13.20023
0.791
1.2162 – 1.2831 1.2556 – 1.3224
15A.10.20024
15A.11.20024
0.835
15A.12.20024
15A.13.20024
0.850
1.2832 – 1.3618 1.3225 – 1.4012
15A.10.20025
15A.11.20025
0.894
15A.12.20025
15A.13.20025
0.909
1.3619 – 1.4406 1.4013 – 1.4799
15A.10.20026
15A.11.20026
0.953
15A.12.20026
15A.13.20026
0.968
1.4407 – 1.5193 1.4800 – 1.5587
15A.10.20027
15A.11.20027
1.012
15A.12.20027
15A.13.20027
1.027
1.5194 – 1.5980 1.5588 – 1.5980
15A.10.20028
15A.11.20028
1.071
15A.12.20028
15A.13.20028
1.086
53
• Maximum stability
• Precision ground per request
• Coolant supply to the blades
• Various cutting materials
and coatings
• High process capability
• Máxima estabilidad
• Alta precisión en el rectificado
del diámetro
• Refrigeración directa a los filos
• Diversos materiales cortantes
y recubrimientos
• Capacidad de proceso elevado
Overview Monomax™ – Solid
Visión general de Monomax™ – Sólido
Page
Página
Tool selection – Cutting data
Selección de herramienta – Datos de corte
56
Solid short
Sólido, corto
60
Solid long
Sólido, largo
62
55
Tool Selection
Selección de herramientas
Short / Corta
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
TiN
DST
TiN
TiN
TiN
55N.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.009 in
–
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,13 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
–
55N.37
ASG 07
vc = 120 – 220 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.007 in
–
ASG 07
vc = 160 – 240 m/min
fz = 0,05 – 0,19 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.007 in
–
55N.37
55N.93
ASG 07
vc = 120 – 250 m/min
fz = 0,07 – 0,23 mm
Speed = 400 – 820 ft/min
Feed = 0.003 – 0.009 in
–
55N.37
DBG
55N.37
ASG 07
vc = 160 – 280 m/min
fz = 0,07 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
55N.71
TiN
–
DBG
55N.71 ASG 01
vc = 50 – 250 m/min
fz = 0,07 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.008 in
TiN
55N.93 ASG 07
vc = 120 – 220 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.009 in
TiN
55N.93 ASG 07
vc = 160 – 280 m/min
fz = 0,07 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
55N.71
DBG
55N.37 ASG 07
vc = 80- 220 m/min
fz = 0,07 – 0,24 mm
Speed = 265 – 720 ft/min
Feed = 0.003 – 0.009 in
–
55N.71
ASG 07
vc = 120 – 220 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.007 in
–
55N.71
TiN
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
55N.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
Alternative
Alternativo
55N.71
55N.71
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
55N.93 ASG 09
vc = 60 – 150 m/min
fz = 0,07 – 0,22 mm
Speed = 200 – 495 ft/min
Feed = 0.003 – 0.009 in
DST
Fundición nodular ferrítica
DST
Ductile iron ferritic
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
55N.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.009 in
55N.93 ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
DST
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
55N.71
TiN
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
55N.93 ASG 07 *
vc = 100 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.009 in
55N.93 ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
DBG
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
DST
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
DST
Bore Type
Tipo de agujero
ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
56
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance
fz mm/inch por diente!
Short / Corta
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
MM
MM
MM
MM
–
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
55M.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
55M.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
55M.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55M.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55M.21 ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55M.21 ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
55M.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
55N.21
MM
–
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55N.21
–
55M.71
ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
MM
ASG 07
vc = 120 – 220 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.007 in
55M.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
MM
DST
ASG 07
vc = 160 – 240 m/min
fz = 0,05 – 0,18 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.007 in
55M.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55N.21
55M.37
55M.93
ASG 07
vc = 120 – 250 m/min
fz = 0,06 – 0,21 mm
Speed = 400 – 820 ft/min
Feed = 0.002 – 0.008 in
–
MM
DBG
DST
TiN
ASG 07
vc = 120 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.009 in
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
ASG 01
vc = 6 – 10 m/min
fz = 0,05 –0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55N.21
55M.37
55M.37
55M.71
ASG 01
vc = 50 – 250 m/min
fz = 0,05 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.002 – 0.008 in
ASG 07
vc = 160 – 280 m/min
fz = 0,06 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.009 in
DBG
55M.37
55M.93
ASG 07
vc = 120 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 720 ft/min
Feed = 0.002 – 0.009 in
–
55M.71
DBG
ASG 07
vc = 160 – 280 m/min
fz = 0,06 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.002 – 0.009 in
DBG
DST
55M.93
ASG 01
vc = 40 – 100 m/min
fz = 0,06 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.008 in
TiN
55M.71
TiN
DBG
55M.37
TiN
–
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
55M.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55N.21
55M.71
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
TiN
TiN
55M.71
ASG 07
vc = 80 – 220 m/min
fz = 0,06 – 0,23 mm
Speed = 265 – 720 ft/min
Feed = 0.002 – 0.009 in
MM
55M.71
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,12 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0.12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
MM
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,15 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
–
MM
55M.71
55N.21
55N.21
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55N.21
–
MM
ASG 07 *
vc = 60 – 150 m/min
fz = 0,04 – 0,16 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
55M.93
TiN
–
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
Reaming with carbide
Escariar con carburo
MM
55M.71
ASG 07 *
vc = 100 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.002 – 0.008 in
TiN
DST
55M.93
–
MM
–
ASG 01
vc = 80 – 150 m/min
fz = 0,05 – 0,16 mm
Speed = 260 – 495 ft/min
Feed = 0.002 – 0.006 in
Reaming with carbide
Escariar con carburo
MM
55M.71
ASG 07 *
vc = 100 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.002 – 0.008 in
TiN
DST
55M.93
Alternative
Alternativo
MM
Recommendation
Recomendado
MM
Alternative
Alternativo
MM
Recommendation
Recomendado
ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
MM
55N.21
ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
MM
55N.21
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø
Stock
allowance in Dia.
Sobre material
en diámetro
[inch]
[mm]
# 0.3937
# 10
0.3937 – 0.7874
10 – 20
" 0.7874
" 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
55N.93
DST
Dia.-range
Rango de diámetro
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
ASG 09
vc = 100 – 200 m/min
fz = 0,09 – 0,29 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
57
Tool Selection
Selección de herramientas
Long / Larga
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
For corresponding Reamers with metric shanks change Order No 55… to 56…
Bore Type
Tipo de agujero
55U.71 ASG 01
vc = 50 – 200 m/min
fz = 0,07 – 0,20 mm
Speed = 165 – 660 ft/min
Feed = 0.003 – 0.008 in
TiN
TiN
TiN
55U.70 ASG 05
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
55U.71
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.007 in
–
55U.37 ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
55U.37 ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,19 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
55U.71 ASG 01
vc = 50 – 180 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 595 ft/min
Feed = 0.002 – 0.006 in
–
55U.93
ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
TiN
TiN
TiN
55U.37 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
55U.71 ASG 01
vc = 50 – 100 m/min
fz = 0,04 – 0,13 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
TiN
55U.37 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
DBG
55U.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.009 in
55U.71
DBG
ASG 05
vc = 15 – 40 m/min
fz = 0,05 – 0,17 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.007 in
55U.93
ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
55U.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
55U.70
TiN
55U.93 ASG 07
vc = 120 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 400 – 660 ft/min
Feed = 0.003 – 0.009 in
TiN
DST
TiN
55U.71 ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
TiN
55U.37 ASG 07
vc = 80 – 200 m/min
fz = 0,07 – 0,24 mm
Speed = 265 – 660 ft/min
Feed = 0.003 – 0.009 in
55U.70 ASG 05
vc = 50 – 100 m/min
fz = 0,04 – 0,16 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
DST
55U.71 ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
55U.70 ASG 05
vc = 60 – 120 m/min
fz = 0,06 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.008 in
TiN
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
ASG 07 *
vc = 75 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.009 in
55U.92
ASG 05
vc = 60 – 150 m/min
fz = 0,06 – 0,20 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.008 in
ASG 05
vc = 60 – 120 m/min
fz = 0,06 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.008 in
55U.93
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
55U.92 ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.011 in
ASG 07 *
vc = 75 – 200 m/min
fz = 0,07 – 0,23 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.009 in
DBG
Fundición nodular ferrítica
55U.71 ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
DST
Ductile iron ferritic
55U.70
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
55U.93
TiN
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
55U.92 ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 00.011 in
DBG
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Alternative
Alternativo
DST
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
TiN
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
DST
Material
Material
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
58
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance
fz mm/inch por diente!
Long / Larga
Escariadores correspondientes en métrico cambian la referencia No 55… a 56…
DST
–
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 660 ft/minn
Feed = 0.002 – 0.007 in
–
ASG 07
vc = 120 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
–
ASG 01
vc = 50 – 180 m/min
fz = 0,05 – 0,16 mm
Speed = 165 – 595 ft/min
Feed = 0.002 – 0.006 in
55U.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
0.3937 – 0.7874
10 – 20
" 0.7874
" 20
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.016
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.4
55U.92
DST
# 0.3937
# 10
HM
55U.21 ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
55T.21
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55T.21
ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
55T.21
ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55T.21
ASG 02
vc = 10 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
55T.21
ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø
[inch]
[mm]
–
HM
55U.21 ASG 01
vc = 10 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
55T.71
HM
55U.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
HM
55U.21 ASG 01
vc = 9 – 18 m/min
fz = 0,05 – 0,16 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
55T.21
HM
55U.21 ASG 01
vc = 8 – 20 m/min
fz = 0,05 – 0,16 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
HM
ASG 01
vc = 40 – 100 m/min
fz = 0,05 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
HM
TiN
55T.93
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.008 in
–
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55T.21
HM
55U.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
55T.37
DBG
DBG
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55T.21
HM
–
ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
55T.21
HM
HM
HM
HM
55U.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,15 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
HM
ASG 01
vc = 50 – 100 m/min
fz = 0,04 – 0,12 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
55T.37
DBG
DBG
DST
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
55T.37
55T.71
Stock
allowance in Dia.
Sobre material
en diámetro
–
55T.71
55T.37
55T.93
DST
ASG 01
vc = 40 – 100 m/min
fz = 0,06 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.008 in
TiN
TiN
DBG
55T.71
55T.93
Dia.-range
Rango de diámetro
55U.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.008 in
55T.71
TiN
TiN
–
55T.37
TiN
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
55T.71
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 01
vc = 50 – 200 m/min
fz = 0,05 – 0,20 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.008 in
–
HM
TiN
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,15 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
55T.71
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
55T.21
55U.20 ASG 04
vc = 6 – 10 m/min
fz = 0,05 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.008 in
HM
TiN
DST
55T.71
TiN
DST
–
55T.93
ASG 07
vc = 120 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,05 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.002 – 0.006 in
55T.71
ASG 07 *
vc = 75 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 245 – 660 ft/min
Feed = 0.002 – 0.008 in
ASG 07
vc = 80 – 200 m/min
fz = 0,06 – 0,23 mm
Speed = 265 – 660 ft/min
Feed = 0.002 – 0.009 in
Reaming with carbide
Escariar con carburo
HM
–
55T.93
ASG 07 *
vc = 60 – 150 m/min
fz = 0,04 – 0,16 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
Reaming with carbide
Escariar con carburo
55T.71
ASG 07 *
vc = 75 – 200 m/min
fz = 0,06 – 0,21 mm
Speed = 245 – 660 ft/min
Feed = 0.002 – 0.008 in
TiN
DST
55T.93
Alternative
Alternativo
HM
Recommendation
Recomendado
HM
Alternative
Alternativo
HM
Recommendation
Recomendado
ASG 05
vc = 75 – 200 m/min
fz = 0,08 – 0,27 mm
Speed = 245 – 660 ft/min
Feed = 0.003 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
59
Monomax™ – Solid
Ø 5.60 – 40.59 mm
MonomaxTM – Sólido
L
c
ØD
Ød
a
b
Short / Corto (metric / métrico)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
56K.21
–
–
–
–
56N.21
56N.71
56N.37
56N.93
56N.67
56M.21
56M.71
56M.37
56M.93
56M.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
a
[mm]
No of flutes
No de filos
Ø d h6
[mm]
5.60 – 8.89
8.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
85
95
100
120
135
135
40
50
50
60
75
75
45
45
50
60
60
60
9.5
9.5
9.5
9.5
9.5
14.0
4
6
6
6
6
8
12
12
16
20
25
25
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Order No
60
~
56N.37
Ejemplo de pedido:
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Grey cast iron
Referencia
56N.37
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
GG 25
Monomax™ – Solid
Ø 0.2205 – 1.5980 inch
MonomaxTM – Sólido
L
c
ØD
Ød
a
b
Short / Corto (inch)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
55K.21
–
–
–
–
55N.21
55N.71
55N.37
55N.93
55N.67
55M.21
55M.71
55M.37
55M.93
55M.67
HM
TiN
DBG
DST
DJC
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.2205 – 0.3500
0.3501 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
3.346
3.740
3.937
4.724
5.315
5.315
1.575
1.969
1.969
2.362
2.953
2.953
1.772
1.772
1.969
2.362
2.362
2.362
0.374
0.374
0.374
0.374
0.374
0.551
4
6
6
6
6
8
0.500
0.500
0.625
0.750
1.000
1.000
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
55N.37
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Grey cast iron
Referencia
55N.37
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
GG 25
61
Monomax™ – Solid
Ø 5.60 – 40.59 mm
MonomaxTM – Sólido
L
c
ØD
Ød
a
b
Long / Largo (metric / métrico)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
56S.21
–
–
–
–
56U.21
56U.71
56U.37
56U.93
56U.67
56T.21
56T.71
56T.37
56T.93
56T.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
a
[mm]
No of flutes
No de filos
Ø d h6
[mm]
5.60 – 8.89
8.90 – 9.89
9.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
130
130
160
180
200
210
210
85
85
115
130
140
150
150
45
45
45
50
60
60
60
9.5
9.5
9.5
9.5
9.5
9.5
14.0
4
6
6
6
6
6
8
12
12
12
16
20
25
25
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
62
~
56U.93
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Ductile iron ferritic
Referencia
56U.93
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
GGG 40
Monomax™ – Solid
Ø 0.2205 – 1.5980 inch
MonomaxTM – Sólido
L
c
ØD
Ød
a
b
Long / Largo (inch)
*
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
Order No
Referencia
55S.21
–
–
–
–
55U.21
55U.71
55U.37
55U.93
55U.67
55T.21
55T.71
55T.37
55T.93
55T.67
HM
TiN
DBG
DST
DJC
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.2205 – 0.3500
0.3501 – 0.3894
0.3895 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
5.118
5.118
6.299
7.087
7.874
8.268
8.268
3.346
3.346
4.528
5.118
5.512
5.906
5.906
1.772
1.772
1.772
1.969
2.362
2.362
2.362
0.374
0.374
0.374
0.374
0.374
0.374
0.551
4
6
6
6
6
6
8
0.500
0.500
0.500
0.625
0.750
1.000
1.000
~
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
55U.93
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Ductile iron ferritic
Referencia
55U.93
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
GGG 40
63
Monomax™ – Solid
Ø 7.90 – 40.59 inch
MonomaxTM – Sólido
L
a
Ød
ØD
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (metric / métrico)
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
DST
DJC
56U.20
56U.70
56U.36
56U.92
56U.66
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
a
[mm]
No of flutes
No de filos
Ø d h6
[mm]
7.90 – 9.89
9.90 – 11.89
11.90 – 15.89
15.90 – 18.89
18.90 – 25.89
25.90 – 32.59
32.60 – 40.59
130
160
160
180
200
210
210
85
115
115
130
140
150
150
45
45
45
50
60
60
60
8
8
8
8
8
9
9
4
4
6
6
6
6
8
12
12
12
16
20
25
25
Para mecanizado de agujero pasado.
For through hole machining.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
Order example:
Order No
64
56U.92
~
Ejemplo de pedido:
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Low carbon steel 1117
Referencia
56U.92
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
St 37
Monomax™ – Solid
Ø 0.3110 – 1.5980 inch
MonomaxTM – Sólido
L
a
Ød
ØD
c
b
Left hand spiral, long / Flautas con giro a la izquierda, largo (inch)
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
DST
DJC
55U.20
55U.70
55U.36
55U.92
55U.66
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
a
[inch]
No of flutes
No de filos
Ød
[inch]
0.3110 – 0.3894
0.3895 – 0.4681
0.4682 – 0.6256
0.6257 – 0.7437
0.7438 – 1.0193
1.0194 – 1.2831
1.2832 – 1.5980
5.118
6.299
6.299
7.087
7.874
8.268
8.268
3.346
4.528
4.528
5.118
5.512
5.906
5.906
1.772
1.772
1.772
1.969
2.362
2.362
2.362
0.315
0.315
0.315
0.315
0.315
0.354
0.354
4
4
6
6
6
6
8
0.500
0.500
0.500
0.625
0.750
1.000
1.000
~
Para mecanizado de agujero pasado.
For through hole machining.
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
Order example:
Ejemplo de pedido:
Order N
55U.92
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0017/-0
Low carbon steel 1117
Referencia
55U.92
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H9
St 37
65
• Diameters from 0.0551 up to
0.5000 inch
• High Performance – speeds
and feeds
• Coolant supply to the blades
• Various cutting materials
and coatings
• Straight- and left hand spiral
for defined chip flow
• Diámetro de 1,4 hasta 12,7 mm
• Capacidad máxima de corte
• Refrigeración directa a los filos
• Diversos materiales cortantes
y recubrimientos
• Flautas recto y con giro a la
izquierda para regular el flujo
de la viruta
Overview Solid Carbide Reamers
Visión general de escariadores fijos de carburo
Page
Página
Tool selection – Cutting data
Selección de herramientas – Datos de corte
68
Straight flute
Flautas rectas
71
Left hand spiral
Flautas con giro a la izquierda
72
DST Left hand spiral
DST flautas con giro a la izquierda
73
67
Tool Selection
Selección de herramientas
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
Bore Type
Tipo de agujero
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
TiN
ASG 0501
vc = 60 – 150 m/min
fz = 0,04 – 0,14 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
Alternative
Alternativo
–
TiN
526.39
ASG 0501
vc = 60 – 150 m/min
fz = 0,04 – 0,14 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
–
TiN
526.39
ASG 0501
vc = 40 – 100 m/min
fz = 0,04 – 0,11 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.004 in
–
526.39 ASG 0501
vc = 40 – 100 m/min
fz = 0,05 – 0,18 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.007 in
ASG 0501
vc = 10 – 40 m/min
fz = 0,04 – 0,09 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
–
526.39
TiN
–
TiN
526.39
ASG 0501
vc = 40 – 100 m/min
fz = 0,04 – 0,15 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
–
526.37
–
DBG
526.39 ASG 0501
vc = 50 – 200 m/min
fz = 0,04 – 0,17 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501
vc = 80 – 150 m/min
fz = 0,05 – 0,18 mm
Speed = 265 – 495 ft/min
Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501
vc = 120 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.007 in
DST
526.37 ASG 0501
vc = 70 – 200 m/min
fz = 0,05 – 0,18 mm
Speed = 230 – 660 ft/min
Feed = 0.002 – 0.007 in
326.40 ASG 0501
vc = 60 – 100 m/min
fz = 0,04 – 0,13 mm
Speed = 200 – 330 ft/min
Feed = 0.002 – 0.005 in
TiN
526.39 ASG 0501
vc = 10 – 40 m/min
fz = 0,04 – 0,12 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
326.40 ASG 0501
vc = 75 – 120 m/min
fz = 0,04 – 0,17 mm
Speed = 245 – 400 ft/min
Feed = 0.002 – 0.007 in
ASG 0501
vc = 120 – 200 m/min
fz = 0,04 – 0,15 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.006 in
–
526.37
–
DBG
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
526.39 ASG 0501
vc = 40 – 100 m/min
fz = 0,04 – 0,13 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.005 in
ASG 0501
vc = 75 – 120 m/min
fz = 0,04 – 0,17 mm
Speed = 245 – 400 ft/min
Feed = 0.002 – 0.007 in
ASG 0501
vc = 80 – 150 m/min
fz = 0,04 – 0,15 mm
Speed = 265 – 495 ft/min
Feed = 0.002 – 0.006 in
–
526.39
–
TiN
Fundición nodular ferrítica
TiN
Ductile iron ferritic
TiN
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
526.39 ASG 0501
vc = 60 – 150 m/min
fz = 0,04 – 0,17 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.007 in
TiN
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
526.39
TiN
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
326.40
526.39 ASG 0501
vc = 60 – 150 m/min
fz = 0,04 – 0,17 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.007 in
DBG
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DBG
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
DBG
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
ASG 0501
vc = 50 – 200 m/min
fz = 0,04 – 0,14 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
68
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
Atención: Especificación de avance
fz mm/inch por diente!
526.35 ASG 0501
vc = 10 – 20 m/min
fz = 0,04 – 0,17 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.007 in
–
526.35 ASG 0501
vc = 10 – 20 m/min
fz = 0,04 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
526.35 ASG 0501
vc = 8 – 20 m/min
fz = 0,04 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
$ 0.3150
$8
[inch]
0.003 – 0.006
0.004 – 0.010
[mm]
0.08 – 0.15
0.1 – 0.25
326.40
DST
# 0.3150
#8
526.15 ASG 07
vc = 9 – 18 m/min
fz = 0,04 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
526.15 ASG 07
vc = 9 – 18 m/min
fz = 0,04 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.006 in
526.15 ASG 07
vc = 10 – 20 m/min
fz = 0,04 – 0,14 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.006 in
526.15
ASG 07
vc = 10 – 20 m/min
fz = 0,04 – 0,20 mm
Speed = 33 – 100 ft/min
Feed = 0.002 – 0.008 in
526.15
ASG 07
vc = 8 – 20 m/min
fz = 0,04 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.002 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø
[inch]
[mm]
–
HM
526.19 ASG 07
vc = 50 – 200 m/min
fz = 0,04 – 0,11 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.004 in
526.19
–
HM
–
HM
526.35 ASG 0501
vc = 9 – 18 m/min
fz = 0,04 – 0,18 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.007 in
HM
526.17 ASG 07
vc = 80 – 150 m/min
fz = 0,04 – 0,12 mm
Speed = 265 – 495 ft/min
Feed = 0.002 – 0.005 in
–
HM
526.35 ASG 0501
vc = 9 – 18 m/min
fz = 0,04 – 0,18 mm
Speed = 30 – 60 ft/min
Feed = 0.002 – 0.007 in
526.15 ASG 07
vc = 8 – 20 m/min
fz = 0,04 – 0,15 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.006 in
HM
526.17 ASG 07
vc = 120 – 200 m/min
fz = 0,04 – 0,12 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.005 in
–
526.15 ASG 07
vc = 4 – 7 m/min
fz = 0,04 – 0,09 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
526.35 ASG 0501
vc = 8 – 20 m/min
fz = 0,04 – 0,18 mm
Speed = 26 – 66 ft/min
Feed = 0.002 – 0.007 in
526.15 ASG 07
vc = 6 – 10 m/min
fz = 0,04 – 0,11 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.004 in
HM
–
–
526.15 ASG 07
vc = 6 – 10 m/min
fz = 0,04 – 0,14 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
HM
526.35 ASG 0501
vc = 4 – 7 m/min
fz = 0,04 – 0,12 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.005 in
526.15 ASG 07
vc = 6 – 10 m/min
fz = 0,04 – 0,14 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.006 in
HM
HM
HM
DBG
DBG
HM
TiN
TiN
ASG 07
vc = 40 – 100 m/min
fz = 0,04 – 0,12 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.005 in
526.17
Stock
allowance in Dia.
Sobre material
en diámetro
–
526.19
DBG
ASG 07
vc = 40 – 100 m/min
fz = 0,04 – 0,15 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.006 in
ASG 07
vc = 10 – 40 m/min
fz = 0,04 – 0,08 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.003 in
DBG
TiN
DBG
526.19
526.17
TiN
ASG 07
vc = 40 – 100 m/min
fz = 0,04 – 0,09 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.004 in
TiN
TiN
–
526.17
Dia.-range
Rango de diámetro
–
526.19
ASG 07
vc = 10 – 40 m/min
fz = 0,04 – 0,09 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 07
vc = 50 – 200 m/min
fz = 0,04 – 0,14 mm
Speed = 165 – 660 ft/min
Feed = 0.002 – 0.006 in
526.35 ASG 0501
vc = 6 – 10 m/min
fz = 0,04 – 0,13 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
HM
TiN
TiN
–
526.19
ASG 07
vc = 80 – 150 m/min
fz = 0,04 – 0,15 mm
Speed = 265 – 495 ft/min
Feed = 0.002 – 0.006 in
ASG 07
vc = 60 – 150 m/min
fz = 0,04 – 0,11 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.004 in
526.19
ASG 07
vc = 40 – 100 m/min
fz = 0,04 – 0,11 mm
Speed = 130 – 330 ft/min
Feed = 0.002 – 0.004 in
ASG 07
vc = 120 – 200 m/min
fz = 0,04 – 0,15 mm
Speed = 400 – 660 ft/min
Feed = 0.002 – 0.006 in
526.35 ASG 0501
vc = 6 – 10 m/min
fz = 0,04 – 0,17 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.007 in
HM
–
526.19
ASG 07
vc = 70 – 200 m/min
fz = 0,04 – 0,15 mm
Speed = 230 – 660 ft/min
Feed = 0.002 – 0.006 in
526.35 ASG 0501
vc = 6 – 10 m/min
fz = 0,04 – 0,17 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.007 in
526.19
ASG 07
vc = 60 – 150 m/min
fz = 0,04 – 0,14 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
TiN
TiN
526.19
–
Reaming with carbide
Escariar con carburo
HM
–
ASG 07
vc = 60 – 150 m/min
fz = 0,04 – 0,11 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.004 in
Reaming with carbide
Escariar con carburo
HM
526.19
ASG 07
vc = 60 – 150 m/min
fz = 0,04 – 0,14 mm
Speed = 200 – 495 ft/min
Feed = 0.002 – 0.006 in
TiN
TiN
526.19
Alternative
Alternativo
HM
Recommendation
Recomendado
HM
Alternative
Alternativo
HM
Recommendation
Recomendado
ASG 0501
vc =75 – 120 m/min
fz = 0,4 – 0,17 mm
Speed = 245 – 400 ft/min
Feed = 0.002 – 0.007 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
69
Solid Carbide Reamers
Escariador de carburo sólido
70
Solid Carbide Reamers
Ø 0.0551 – 0.5000 inch
Escariador de carburo sólido
Ø 1.40 – 12.70 mm
L
c
Ød
ØD
a
b
Ø 0.0551 – 0.1634 inch
Ø 1.40 – 4.15 mm
*
Cutting material
Material de corte
Ø 0.1635 – 0.5000 inch
Ø 4.16 – 12.70 mm
Order No
Referencia
HM
TiN
DBG
526.15
526.19
526.17
ØD
[mm]
ØD
[inch]
L
[mm]
L
[inch]
b
[mm]
b
[inch]
c
[mm]
c
[inch]
a
[mm]
a
[inch]
No of flutes
No de filos
Ø d h6
[mm]
1.40 – 2.75
2.76 – 3.15
3.16 – 4.15
0.0551 – 0.1083
0.1084 – 0.1240
0.1241 – 0.1634
48
48
54
1.890
1.890
2.126
20
20
26
0.787
0.787
1.024
28
28
28
1.102
1.102
1.102
6
8
8
0.236
0.315
0.315
4
4
4
3
3
4
4.16 – 4.79
4.80 – 6.15
6.16 – 6.79
6.80 – 7.15
7.16 – 8.15
8.16 – 8.69
8.70 – 10.15
10.16 – 10.59
10.60 – 12.15
12.16 – 12.70
0.1635 – 0.1886
0.1887 – 0.2421
0.2422 – 0.2673
0.2674 – 0.2815
0.2816 – 0.3209
0.3210 – 0.3421
0.3422 – 0.4134
0.4135 – 0.4169
0.4170 – 0.4783
0.4784 – 0.5000
74
74
91
91
91
103
103
118
118
132
2.913
2.913
3.583
3.583
3.583
4.055
4.055
4.646
4.646
5.197
38
38
55
55
55
63
63
73
73
87
1.496
1.496
2.165
2.165
2.165
2.480
2.480
2.874
2.874
3.425
36
36
36
36
36
40
40
45
45
45
1.417
1.417
1.417
1.417
1.417
1.575
1.575
1.772
1.772
1.772
8
12
12
16
16
16
20
20
24
28
0.315
0.472
0.472
0.630
0.630
0.630
0.787
0.787
0.945
1.102
4
4
4
4
6
6
6
6
6
6
6
6
8
8
8
10
10
12
12
14
~
~
• Cylindrical shank DIN 6535 HA
• Inner coolant supply
• Con mango cilíndrico, DIN 6535 HA
• Con refrigeración interior
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
o
526.19
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.1969
+0.0007/-0
Low carbon Steel 1117
Referencia
526.19
Diámetro
agujero
Tolerancia
agujero
Material
o ASG
5.0
H8
St 37
71
Solid Carbide Reamers
Ø 0.1887 – 0.5000 inch
Escariador de carburo sólido
Ø 4.80 – 12.70 mm
L
c
Ød
ØD
a
b
Cutting material
Material de corte
Order No
Referencia
HM
TiN
DBG
526.35
526.39
526.37
ØD
[mm]
ØD
[inch]
L
[mm]
L
[inch]
b
[mm]
b
[inch]
c
[mm]
c
[inch]
a
[mm]
a
[inch]
No of flutes
No de filos
Ø d h6
[mm]
4.80 – 6.15
6.16 – 6.79
6.80 – 7.15
7.16 – 8.15
8.16 – 8.69
8.70 – 10.15
10.16 – 10.59
10.60 – 12.15
12.16 – 12.70
0.1887 – 0.2421
0.2422 – 0.2673
0.2674 – 0.2815
0.2816 – 0.3209
0.3210 – 0.3421
0.3422 – 0.4134
0.4135 – 0.4169
0.4170 – 0.4783
0.4784 – 0.5000
74
91
91
91
103
103
118
118
132
2.913
3.583
3.583
3.583
4.055
4.055
4.646
4.646
5.197
38
55
55
55
63
63
73
73
87
1.496
2.165
2.165
2.165
2.480
2.480
2.874
2.874
3.425
36
36
36
36
40
40
45
45
45
1.417
1.417
1.417
1.417
1.575
1.575
1.772
1.772
1.772
12
12
16
16
16
20
20
24
28
0.472
0.472
0.630
0.630
0.630
0.787
0.787
0.945
1.102
4
4
4
6
6
6
6
6
6
6
8
8
8
10
10
12
12
14
For through hole machining.
• Con mango cilíndrico, DIN 6535 HA
• Con refrigeración interior
Order example:
72
526.37
~
Para mecanizado de agujero pasado.
• Cylindrical shank DIN 6535 HA
• Inner coolant supply
Order No
~
Ejemplo de pedido:
Bore
Diameter
Bore
Tolerance
Material
0.1963
+0.0007/-0
Ductile iron ferritic
Referencia
526.37
Diámetro
agujero
Tolerancia
agujero
Material
5.0
H8
GGG 40
Solid DST Reamers
Ø 0.1535 – 0.5000 inch
Escariador de DST sólido
Ø 3.90 – 12.70 mm
L
c
Ød
ØD
a
b
*
Order No
Referencia
Cutting material
Material de corte
DST
DJC
326.40
326.45
ØD
[mm]
ØD
[inch]
L
[mm]
L
[inch]
b
[mm]
b
[inch]
c
[mm]
c
[inch]
a
[mm]
a
[inch]
No of flutes
No de filos
Ø d h6
[mm]
3.90 – 4.79
4.80 – 6.15
6.16 – 6.79
6.80 – 7.15
7.16 – 8.15
8.16 – 8.69
8.70 – 10.15
10.16 – 10.59
10.60 – 12.15
12.16 – 12.70
0.1535 – 0.1886
0.1887 – 0.2421
0.2422 – 0.2673
0.2674 – 0.2815
0.2816 – 0.3209
0.3210 – 0.3421
0.3422 – 0.4134
0.4135 – 0.4169
0.4170 – 0.4783
0.4784 – 0.5000
74
74
91
91
91
103
103
118
118
132
2.913
2.913
3.583
3.583
3.583
4.055
4.055
4.646
4.646
5.197
38
38
55
55
55
63
63
73
73
87
1.496
1.496
2.165
2.165
2.165
2.480
2.480
2.874
2.874
3.425
36
36
36
36
36
40
40
45
45
45
1.417
1.417
1.417
1.417
1.417
1.575
1.575
1.772
1.772
1.772
10
12
12
16
16
16
20
20
24
28
0.394
0.472
0.472
0.627
0.627
0.627
0.787
0.787
0.945
1.102
4
4
4
4
6
6
6
6
6
6
6
6
8
8
8
10
10
12
12
14
For through hole machining.
~
~
Para mecanizado de agujero pasado.
• Cylindrical shank DIN 6535 HA
• Con mango cilíndrico, DIN 6535 HA
* Without inner coolant supply
* Sin refrigeración interior
Order example:
Ejemplo de pedido:
Order N
o
326.40
Bore
Diameter
Bore
Tolerance
Material
0.1963
+0.0007/-0
St 37
Referencia
326.40
Diámetro
agujero
Tolerancia
agujero
Material
5.0
H8
St 37
73
• Modular tooling system
• High precision replacement
through face and taper contact
• Newest multiple-flute
reaming technology
• Optimized for mist coolant
applications (MQL)
• High Performance – speeds and
feeds
• Sistema modular
• Cambios de la más alta precisión
por medio de un cono y una
cara de contacto
• Nueva tecnología de escariado
de cortes múltiples
• Optima para uso con refrigerante
vaporizado MMS
• Máxima capacidad de corte
Overview REAMAX®
Visión general REAMAX®
Page
Página
Tool selection – Cutting data
Selección de herramienta – Datos de corte
76
Replaceable Heads
Cabezas intercambiables
78
Arbors
Porta-útiles
79
Replacement parts
Piezas de repuesto
82
Assembly instructions
Indicaciones de montaje
84
Disassembly instructions
Indicaciones de desmontaje
85
75
Tool Selection
Selección de herramientas
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
TiN
TiN
TiN
640.93 ASG 07
vc = 100 – 220 m/min
fz = 0,11 – 0,24 mm
Speed = 330 – 720 ft/min
Feed = 0.003 – 0.009 in
640.71 ASG 01
vc = 50 – 250 m/min
fz = 0,10 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.004 – 0.008 in
TiN
640.71
640.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.007 in
–
640.37 ASG 07
vc = 160 – 240 m/min
fz = 0,08 – 0,19 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.007 in
–
640.37
ASG 07
vc = 160 – 280 m/min
fz = 0,11 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.004 – 0.009 in
640.37
ASG 07
vc = 120 – 220 m/min
fz = 0,11 – 0,24 mm
Speed = 400 – 720 ft/min
Feed = 0.004 – 0.009 in
640.93 ASG 07
vc = 120 – 250 m/min
fz = 0,10 – 0,23 mm
Speed = 400 – 820 ft/min
Feed = 0.004 – 0.009 in
640.21 ASG 07
vc = 360 – 540 m/min
fz = 0,10 – 0,21 mm
Speed = 1190 – 1780 ft/min
Feed = 0.004 – 0.008 in
640.70
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 05
vc = 15 – 40 m/min
fz = 0,05 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.006 in
640.37
DBG
640.93 ASG 07
vc = 160 – 280 m/min
fz = 0,11 – 0,24 mm
Speed = 520 – 920 ft/min
Feed = 0.004 – 0.009 in
DBG
ASG 07
vc = 80 – 220 m/min
fz = 0,11 – 0,24 mm
Speed = 265 – 720 ft/min
Feed = 0.004 – 0.009 in
–
TiN
640.71 ASG 01
vc = 40 – 100 m/min
fz = 0,10 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.004 – 0.009 in
640.37
ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,13 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
TiN
640.70 ASG 05
vc = 15 – 40 m/min
fz = 0,07 – 0,17 mm
Speed = 50 – 130 ft/min
Feed = 0.003 – 0.007 in
640.71
DBG
ASG 01
vc = 50 – 120 m/min
fz = 0,04 – 0,16 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
TiN
TiN
TiN
TiN
640.71 ASG 01
vc = 15 – 40 m/min
fz = 0,06 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.003 – 0.006 in
640.71
TiN
640.92 ASG 05
vc = 70 – 180 m/min
fz = 0,09 – 0,20 mm
Speed = 230 – 590 ft/min
Feed = 0.004 – 0.008 in
ASG 05
vc = 60 – 160 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 525 ft/min
Feed = 0.005 – 0.011 in
TiN
DST
DST
640.71 ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
640.70
ASG 07
vc = 120 – 220 m/min
fz = 0,08 – 0,19 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.007 in
–
640.71
TiN
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
640.70 ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
640.92 ASG 05
vc = 90 – 240 m/min
fz = 0,12 – 0,27 mm
Speed = 300 – 790 ft/min
Feed = 0.005 – 0.011 in
DBG
Fundición nodular ferrítica
640.71 ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
DST
Ductile iron ferritic
640.70 ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
HM
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
640.70 ASG 05
vc = 60 – 160 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 525 ft/m in
Feed = 0.005 – 0.011 in
ASG 05
vc = 90 – 240 m/min
fz = 0,12 – 0,27 mm
Speed = 300 – 790 ft/min
Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
640.92
DBG
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Alternative
Alternativo
DST
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
TiN
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
TiN
Bore Type
Tipo de agujero
ASG 01
vc = 50 – 200 m/min
fz = 0,07 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
76
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
ASG 07
vc = 120 – 250 m/min
fz = 0,08 – 0,21 mm
Speed = 400 – 820 ft/min
Feed = 0.003 – 0.008 in
640.71 ASG 01
vc = 50 – 200 m/min
fz = 0,07 – 0,16 mm
Speed = 165 – 660 ft/min
Feed = 0.003 – 0.006 in
–
640.21 ASG 01
vc = 10 – 20 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
–
640.21 ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
640.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
HM
640.21
ASG 07
vc = 360 – 540 m/min
fz = 0,10 – 0,21 mm
Speed =1190 – 1780 ft/min
Feed = 0.004 – 0.008 in
% 0.6299
% 16
" 0.6299
" 16
[inch]
0.004 – 0.010
0.008 – 0.012
[mm]
0.1 – 0.25
0.2 – 0.3
640.92
DST
Stock
allowance in Dia.
Sobre material
en diámetro
[inch]
[mm]
640.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.008 in
640.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.006 in
640.21
ASG 01
vc = 10 – 20 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
640.21
ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
640.21
ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
Stock allowance on Dia. / Sobre material en Ø
Dia.-range
Rango de diámetro
HM
640.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.006 in
HM
640.37 ASG 07
vc = 120 – 220 m/min
fz = 0,08 – 0,18 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.007 in
HM
DBG
ASG 07
vc = 120 – 220 m/min
fz = 0,08 – 0,23 mm
Speed = 400 – 720 ft/min
Feed = 0.003 – 0.009 in
–
HM
640.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.008 in
HM
640.37 ASG 07
vc = 160 – 240 m/min
fz = 0,08 – 0,18 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.007 in
–
640.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
HM
640.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
640.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
ASG 07
vc = 160 – 280 m/min
fz = 0,08 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
640.93
DST
–
640.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
HM
640.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
640.21 ASG 01
vc = 6 – 10 m/min
fz = 0,07 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.003 – 0.008 in
HM
–
640.21 ASG 01
vc = 6 – 10 m/min
fz = 0,07 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.003 – 0.008 in
HM
HM
HM
HM
640.20 ASG 04
vc = 6 – 10 m/min
fz = 0,10 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.004 – 0.008 in
HM
TiN
TiN
TiN
DBG
DBG
DST
DST
ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.006 in
640.37
640.71
TiN
–
640.71
ASG 01
vc = 40 – 100 m/min
fz = 0,08 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.008 in
640.37
640.93
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
DBG
TiN
DBG
640.71
640.93
ASG 01
vc = 50 – 250 m/min
fz = 0,08 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.008 in
ASG 01
vc = 50 – 120 m/min
fz = 0,05 – 0,12 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.005 in
TiN
TiN
–
640.37 ASG 07
ASG 07
vc = 100 – 220 m/min
fz = 0,08 – 0,23 mm
Speed = 330 – 720 ft/min
Feed = 0.003 – 0.009 in
640.20 ASG 04
vc = 6 – 10 m/min
fz = 0,12 – 0,30 mm
Speed = 20 – 33 ft/min
Feed = 0.005 – 0.012 in
640.71
ASG 01
vc = 15 – 40 m/min
fz = 0,05 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 07
vc = 160 – 280 m/min
fz = 0,08 – 0,23 mm
Speed = 520 – 920 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
640.71
ASG 01
vc = 50 – 120 m/min
fz = 0,06 – 0,15 mm
Speed = 170 – 400 ft/min
Feed = 0.002 – 0.006 in
640.71
vc = 80 – 220 m/min
fz = 0,08 – 0,23 mm
Speed = 265 – 720 ft/min
Feed = 0.003 – 0.009 in
–
640.20 ASG 04
vc = 6 – 10 m/min
fz = 0,12 – 0,30 mm
Speed = 20 – 33 ft/min
Feed = 0.005 – 0.012 in
640.71
ASG 01
vc = 60 – 160 m/min
fz = 0,08 – 0,20 mm
Speed = 200 – 525 ft/min
Feed = 0.003 – 0.008 in
640.71
TiN
DST
640.93
ASG 07 *
vc = 70 – 180 m/min
fz = 0,06 – 0,16 mm
Speed = 230 – 590 ft/min
Feed = 0.002 – 0.006 in
TiN
640.71
TiN
ASG 07 *
vc = 90 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 300 – 660 ft/min
Feed = 0.003 – 0.008 in
TiN
DST
640.93
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
HM
640.71
ASG 01
vc = 60 – 160 m/min
fz = 0,08 – 0,20 mm
Speed = 200 – 525 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
640.71
ASG 07 *
vc = 90 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 300 – 660 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
640.93
Alternative
Alternativo
HM
Recommendation
Recomendado
HM
Alternative
Alternativo
HM
Recommendation
Recomendado
TiN
DST
Atención: Especificación de avance
fz mm/inch por diente!
ASG 05
vc = 90 – 240 m/min
fz = 0,12– 0,27 mm
Speed = 300 – 790 ft/min
Feed = 0.005 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
77
REAMAX® – Replaceable Heads
Ø 0.4920 – 1.5748 inch
REAMAX® – Cabezas intercambiables
Ø 12.500 – 40.000 mm
a
Ø x*
ØD
ØD
a
f
**
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
640.20
640.70
640.36
640.92
640.66
640.21
640.71
640.37
640.93
640.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
ØD
[inch]
Ø x*
[mm]
Ø x*
[inch]
a
[mm]
a
[inch]
f
[mm]
f
[inch]
No of flutes
No de filos
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
32.001 – 40.000
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.2599 – 1.5748
Ø D – 2.5
ØD–3
ØD–3
ØD–4
ØD–4
Ø D – 0.098
Ø D – 0.118
Ø D – 0.118
Ø D – 0.157
Ø D – 0.157
9
9
9
9
9
0.354
0.354
0.354
0.354
0.354
0.5
0.5
0.5
0.5
0.5
0.020
0.020
0.020
0.020
0.020
6
6
8
8
8
~
~
~
~
~
• Sistema modular REAMAX® apto para todos los portaútiles Dihart REAMAX®
• Cabezas intercambiables de cermet y metal duro
• Cambio de alta precisión
• Modular REAMAX® system fits all
Dihart REAMAX® Arbors
• Solid carbide/-cermet replaceable Heads
• High precision replacement
For the use with minimum lubrication (MQL) we shall be
happy to assist you.
Para el uso de cantidad de lubricacion minima,
estaremos gustosos de asistirle.
* Maximum cutting depth for front cutting geometries!
**For through hole machining.
* ¡Profundidad máxima de corte para carear con
corte frontal!
**Para mecanizado de agujeros pasados.
Order example:
Ejemplo de pedido:
Order No
78
~
640.37
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.7874
+0.0008/-0
Grey cast iron
Referencia
640.37
Diámetro
agujero
Tolerancia
agujero
Material
o ASG
20.0
H7
GG 25
REAMAX® – Arbor / DAH*
REAMAX® – Porta-útiles / DAH*
Ø 0.4920 – 1.5748 inch
Ø 12.500 – 40.000 mm
ØD
L
b
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
L
[mm]
L
[inch]
b
[mm]
b
[inch]
DAH*
640.31.001
640.31.002
640.31.003
640.31.004
640.31.005
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
32.001 – 40.000
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.2599 – 1.5748
137
169
196
230
270
5.394
6.654
7.717
9.055
10.630
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
81
81
81
81
81
• For use with DAH adapters* patent Dihart®
• Inner coolant supply
• Con fijación para porta-útiles de compensación DAH*,
patente Dihart®
• Con refrigeración interior
*For DAH adapters, see page 104
1 Arbor complete, REAMAX® – Replaceable Heads must
be ordered separately, see page 78
*Para adaptadores DAH ver página 104
1 Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
For replacement parts, see page 82
Para piezas de repuesto, ver página 82
79
REAMAX® – Arbor
Ø 12.500 – 40.000 mm
REAMAX® – Porta-útiles
L
ØD
Ød
c
b
Short / Corta (metric / métrico)
Order No 1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Ø d h6
[mm]
640.01.001
640.01.002
640.01.003
640.01.005
640.01.006
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
32.001 – 40.000
107
119
140
160
199
3xØ D
3xØ D
3xØ D
3xØ D
3xØ D
48
50
56
56
60
16
20
25
25
32
Long / Larga (metric / métrico)
Order No 1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Ø d h6
[mm]
640.81.001
640.81.002
640.81.003
640.81.005
640.81.006
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
32.001 – 40.000
137
169
196
226
270
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
48
50
56
56
60
16
20
25
25
32
• Cylindrical shank similar to DIN 1835
• Not suitable for shrink-fit
• Inner coolant supply
1
80
Arbor complete, REAMAX® – Replaceable Heads must
be ordered separately, see page 78
For replacement parts, see page 82
• Con mango cilíndrico, similar al DIN 1835
• No apto para sujeción por expansión térmica
• Con refrigeración interior
1
Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
Para piezas de repuesto, ver página 82
REAMAX® – Arbor
Ø 0.4920 – 1.5748 inch
REAMAX – Porta-útiles
®
L
ØD
Ød
c
b
Short / Corta (inch)
Order No 1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Ød
[inch]
640.41.001
640.41.002
640.41.003
640.41.005
640.41.006
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.2599 – 1.5748
4.213
4.685
5.512
6.299
7.835
3xØ D
3xØ D
3xØ D
3xØ D
3xØ D
1.890
1.969
2.205
2.205
2.362
0.625
0.750
1.000
1.000
1.250
Order No 1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Ød
[inch]
640.61.001
640.61.002
640.61.003
640.61.005
640.61.006
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.2599 – 1.5748
5.394
6.654
7.717
8.898
10.630
5xØ D
5xØ D
5xØ D
5xØ D
5xØ D
1.890
1.969
2.205
2.205
2.362
0.625
0.750
1.000
1.000
1.250
Long / Larga (inch)
• Cylindrical shank similar to DIN 1835
• Not suitable for shrink-fit
• Inner coolant supply
1
Arbor complete, REAMAX® – Replaceable Heads must
be ordered separately, see page 78
For replacement parts, see page 82
• Con mango cilíndrico, similar al DIN 1835
• No apto para sujeción por expansión térmica
• Con refrigeración interior
1
Arbol de montaje completo, REAMAX® – Las cabezas intercambiables deben ser pedidas por separado, ver pagina 78.
Para piezas de repuesto, ver página 82
81
Replacement Parts for REAMAX®
Piezas de repuesto para REAMAX®
2
Ød
4
1
3
For Series / Para series 640.01, 640.41
ØD
[mm]
ØD
[inch]
Ød
[mm]
Ød
[inch]
Order No
Referencia
1
Order No
Referencia
2
Order No
Referencia
4
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
32.001 – 40.000
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.2599 – 1.5748
16
20
25
25
32
0.625
0.750
1.000
1.000
1.250
640.03.001
640.03.002
640.03.003
640.03.004
640.03.005
640.04.001
640.04.002
640.04.003
640.04.005
640.04.006
1286439
1286447
1286463
1286463
1286501
For Series / Para series 640.31, 640.61, 640.81
82
ØD
[mm]
ØD
[inch]
Ød
[mm]
Ød
[inch]
DAH
Order No
Referencia
1
Order No
Referencia
3
Order No
Referencia
4
12.500 – 15.999
16.000 – 21.999
22.000 – 25.999
26.000 – 32.000
26.000 – 32.000
32.001 – 40.000
0.4920 – 0.6299
0.6300 – 0.8660
0.8661 – 1.0235
1.0236 – 1.2598
1.0236 – 1.2598
1.2599 – 1.5748
16
20
25
25
–
32
0.625
0.750
1.000
1.000
–
1.250
81
81
81
–
81
81
640.03.001
640.03.002
640.03.003
640.03.004
640.03.004
640.03.005
640.84.001
640.84.002
640.84.003
640.84.005
640.84.004
640.84.006
1286439
1286447
1286463
1286463
1286501
1286501
REAMAX®
REAMAX®
83
REAMAX® – Assembly Instructions
REAMAX® – Indicaciones de montaje
Series 640
M
Apply light grease on tie bar threads.
Aplicar una capa ligera de grasa en
la rosca del tornillo de sujeción.
Clean taper/face contact
thoroughly (grease free).
Before tightening the replaceable
head and tie bar, turn in a clockwise
direction until it stops.
Limpiar meticulosamente la superficie
del cono (libre de grasa).
For taper size 3, 4 and 5,
locate marks on head and
tie bar for correct assembly.
Antes de ajustar la cabeza reemplazable y de
sujeción, giran en sentido de las agujas del reloj
hasta el tope.
Para tamaños nominales 3, 4 y 5, ubicar las
señales en la cabeza y en la barra para que
empalmen como es debido.
Taper
size
Tamaño
del porta
1
84
Dia.-range
Selección
de diámetro
[mm]
Dia.-range
Selección
de diámetro
[inch]
12.500 – 15.999
0.4920 – 0.6299
Cylindrical Cylindrical DAH
shank
shank
Mango
Mango
cilíndrico cilíndrico
[inch]
[mm]
16
0.625
81
Width
across flats
Ancho de
las placas
[mm]
Size
hexagon
socket
Tamaño del
hexagono
[mm]
12
4
Order No
Hexagon
wrench
Referencia
Tornillo
hexagonal
Order No
Hexagon
wrench
extra long
Referencia
Tornillo
hexagonal
larga
Torque M
Fuerza de
apriete M
[Nm] [ft-lbs]
640.43.001 640.43.011
4–5
6–5
2
16.000 – 21.999
0.6300 – 0.8660
20
0.750
81
14
5
640.43.002 640.43.012
3
22.000 – 25.999
0.8661 – 1.0235
25
1.000
81
19
7
640.43.003 640.43.013 10–12
3–4
4–5
7–9
4
26.000 – 32.000
1.0236 – 1.2598
25
1.000
–
22
8
640.43.004 640.43.014 18–20 13–15
4
26.000 – 32.000
1.0236 – 1.2598
–
–
81
24
8
640.43.004 640.43.014 18–20 13–15
5
32.001 – 40.000
1.2599 – 1.5748
32
1.250
81
27
10
640.43.005 640.43.015 26–28 19–21
Assembling the REAMAX® head
Instalación de la cabeza intercambiable
• Clean the taper and face contact on head and arbor
thoroughly (grease free).
• Apply light grease on tie bar threads.
• Locate tie bar on head and arbor.
Important note: for taper size 3, 4 and 5 align markings on
tie bar and head.
• Draw in tie bar with the clamping nut. Before tightening,
turn head and tie bar clockwise until it stops.
• Tighten the clamping nut as much as possible
using the torque guide to the specified torque M.
• Limpiar meticulosamente el cono y superficie de contacto
de la cabeza y de la barra de sujeción (eliminar todo indicio
de grasa).
• Aplicar una capa ligera de grasa en la rosca del tornillo.
• Coloeay el tornillo dentro de la cabeza y en el porta útiles.
Atención: para tamaño nominal 3, 4 y 5, instalar alineando
las señales en la cabeza y en la barra de sujeción.
• Apretar el tornillo de sujeción con la tuerca. Antes de
apretar, girar la cabeza y la barra hasta el tope.
• Apretar la tuerca hasta el final utilizando la llave provista
hasta el par de torsión indicado M.
REAMAX® – Disassembly instructions
REAMAX® – Indicaciones de desmontaje
Series 640
Loosen the clamping screw.
Aflojar el tornillo de sujeción.
Locate hexagonal key in head and
loosen by turning.
Colocar la llave hexagonal en la cabeza y
aflojarla.
Removing the REAMAX® head
Separar la cabeza intercambiable
• Loosen the clamping screw.
• Pull tie bar from arbor and head.
• Locate hexagonal key in head and loosen by turning.
• Aflojar el tornillo de sujeción.
• Tirar la barra de sujeción para separarla del porta-útiles y
de la cabeza.
• Colocar la llave hexagonal en la cabeza y girar para
aflojarla.
85
• Modular tooling system
• Simple and fast replacement
• Left hand spiral geometries
for highest productivity
• Excellent repeatability
• Various cutting materials
and coatings
• Construcción modular
• Facilidad y rapidez de cambio
• Flautas con estriado con giro
a la izquierda para la más alta
productividad
• Perfecta precisión dimensional
• Diversos materiales cortantes
y recubrimientos
Overview Rapid Set Head
Visión general de cabezas intercambiables
Page
Página
Tool selection – Cutting data
Selección de herramientas – Datos de corte
88
Rapid Set Heads
Cabezas intercambiables
90
Arbors
Porta-útiles
91
Replacement parts
Piezas de repuesto
96
Assembly instructions
Indicaciones de montaje
97
87
Tool Selection
Selección de herramientas
Attention: Feed (fz) listed is given
in mm or inch per cutting edge!
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
TiN
TiN
TiN
340.93 ASG 07
vc = 140 – 240 m/min
fz = 0,11 – 0,24 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
340.93 ASG 07
vc = 100 – 180 m/min
fz = 0,11 – 0,24 mm
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
340.71 ASG 01
vc = 50 – 180 m/min
fz = 0,10 – 0,20 mm
Speed = 165 – 820 ft/min
Feet = 0.004 – 0.008 in
TiN
340.71
340.71 ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,17 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.007 in
–
340.38 ASG 07
vc = 140 – 200 m/min
fz = 0,08 – 0,19 mm
Speed = 460 – 660 ft/min
Feed = 0.003 – 0.007 in
–
340.38
ASG 07
vc = 140 – 240 m/min
fz = 0,11 – 0,24 mm
Speed = 460 – 790 ft/min
Feed = 0.004 – 0.009 in
340.38
ASG 07
vc = 100 – 180 m/min
fz = 0,11 – 0,24 mm
Speed = 330 – 590 ft/min
Feed = 0.004 – 0.009 in
340.93 ASG 07
vc = 100 – 200 m/min
fz = 0,10 – 0,23 mm
Speed = 330 – 660 ft/min
Feed = 0.004 – 0.009 in
340.70
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,11 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
ASG 05
vc = 15 – 40 m/min
fz = 0,05 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.006 in
340.38
DBG
ASG 07
vc = 60 – 200 m/min
fz = 0,11 – 0,24 mm
Speed = 200 – 660 ft/min
Feed = 0.004 – 0.009 in
–
TiN
340.71 ASG 01
vc = 40 – 100 m/min
fz = 0,10 – 0,22 mm
Speed = 130 – 330 ft/min
Feed = 0.004 – 0.009 in
340.38
ASG 01
vc = 50 – 100 m/min
fz = 0,05 – 0,13 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
TiN
340.70 ASG 05
vc = 15 – 40 m/min
fz = 0,07 – 0,17 mm
Speed = 50 – 130 ft/min
Feed = 0.003 – 0.007 in
340.71
DBG
ASG 01
vc = 50 – 100 m/min
fz = 0,07 – 0,16 mm
Speed = 170 – 330 ft/min
Feed = 0.003 – 0.006 in
TiN
TiN
TiN
TiN
340.71 ASG 01
vc = 15 – 40 m/min
fz = 0,06 – 0,14 mm
Speed = 50 – 130 ft/min
Feed = 0.003 – 0.006 in
340.71
TiN
340.92 ASG 05
vc = 60 – 150 m/min
fz = 0,09 – 0,20 mm
Speed = 230 – 590 ft/min
Feed = 0.004 – 0.008 in
ASG 05
vc = 60 – 150 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 500 ft/min
Feed = 0.005 – 0.011 in
TiN
DST
DST
340.71 ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
340.70
ASG 07
vc = 100 – 180 m/min
fz = 0,08 – 0,19 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.007 in
–
340.71
TiN
Ductile Iron ferritic/pearlitic
Ductile Iron pearlitic/Malleable Iron
Fundición nodular ferrítica/perlítica
Fundición nodular perlítica/Fundición
maleable
340.70 ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
340.92 ASG 05
vc = 75 – 200 m/min
fz = 0,12 – 0,27 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
DBG
Fundición nodular ferrítica
340.71 ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
DBG
Ductile iron ferritic
340.70 ASG 05
vc = 60 – 120 m/min
fz = 0,09 – 0,21 mm
Speed = 200 – 400 ft/min
Feed = 0.004 – 0.008 in
DST
Grey Cast Iron and Alloyed
Grey Cast Iron
Fundición gris
Fundición gris aleada
340.70 ASG 05
vc = 60 – 150 m/min
fz = 0,12 – 0,27 mm
Speed = 200 – 500 ft/min
Feed = 0.005 – 0.011 in
ASG 05
vc = 75 – 200 m/min
fz = 0,12 – 0,27 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
DST
High Alloy Steel, Stainless Steel
Heat resistant Steel
Aceros inoxidables, Aceros refractarios
Aceros fuertemente aleados
340.92
DBG
Low Alloy Steel
Hardness: 260 – 380 HB
Aceros de baja aleación
RM = 900 – 1300 N/mm2
Alternative
Alternativo
DST
Low Alloy Steel
Hardness: 150 – 260 HB
Aceros de baja aleación
RM = 500 – 900 N/mm2
Recommendation
Recomendado
DST
Aceros no aleados
RM % 500 N/mm2
Alternative
Alternativo
TiN
Low Carbon Steel
Hardness % 150 HB
Recommendation
Recomendado
TiN
Material
Material
TiN
Bore Type
Tipo de agujero
ASG 01
vc = 50 – 180 m/min
fz = 0,07 – 0,16 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.006 in
–
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
88
Cutting geometries see page 7.
For the machining of titanium, titanium alloys, compact
graphic iron and plastics as well as materials, cutting materials
and coatings which are not listed in the table, please contact
our Technical Assistance.
* See page 7 for chip breaking geometry.
Please consider the application note on page 100.
Geometrías de corte ver página 7.
Para el mecanizado de titanio, aleaciones de titanio,
hierro de grafito compacto y plásticos, así como materiales
no enumerados en la tabla, tendremos mucho gusto en
ayudarles.
* Para la geometría de control de viruta ver página 7.
Por favor considere la aplicacion de la nota en la pagina 100.
DST
ASG 07
vc = 100 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 330 – 660 ft/min
Feed = 0.003 – 0.008 in
340.21 ASG 01
vc = 10 – 20 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
340.21 ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
340.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
# 0.6299
# 16
0.6299 – 1.1811
16 – 30
" 1.1811
" 30
[inch]
0.004 – 0.008
0.004 – 0.012
0.008 – 0.020
[mm]
0.1 – 0.2
0.1 – 0.3
0.2 – 0.5
340.21 ASG 02
vc = 9 – 18 m/min
fz = 0,08 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.008 in
340.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.006 in
340.21
ASG 01
vc = 10 – 20 m/min
fz = 0,08 – 0,16 mm
Speed = 33 – 66 ft/min
Feed = 0.003 – 0.006 in
340.21
ASG 02
vc = 10 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
340.21
ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 33 – 66 ft/min
Feed = 0.004 – 0.008 in
Cutting material and coating / Material de corte y revestimiento
340.92
DST
[inch]
[mm]
–
HM
340.71 ASG 01
vc = 50 – 180 m/min
fz = 0,07 – 0,16 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.006 in
340.93
–
HM
340.21 ASG 01
vc = 9 – 18 m/min
fz = 0,08 – 0,15 mm
Speed = 30 – 60 ft/min
Feed = 0.003 – 0.006 in
HM
340.38 ASG 07
vc = 100 – 180 m/min
fz = 0,08 – 0,18 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.007 in
–
HM
340.21 ASG 02
vc = 9 – 18 m/min
fz = 0,10 – 0,20 mm
Speed = 30 – 60 ft/min
Feed = 0.004 – 0.008 in
HM
340.38 ASG 07
vc = 140 – 200 m/min
fz = 0,08 – 0,18 mm
Speed = 460 – 660 ft/min
Feed = 0.003 – 0.007 in
–
340.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
HM
340.21 ASG 01
vc = 8 – 20 m/min
fz = 0,10 – 0,20 mm
Speed = 26 – 66 ft/min
Feed = 0.004 – 0.008 in
340.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
HM
DBG
vc = 100 – 180 m/min
fz = 0,08 – 0,23 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.009 in
–
340.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,10 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.004 in
HM
340.21 ASG 01
vc = 4 – 7 m/min
fz = 0,05 – 0,10 mm
Speed = 12 – 23 ft/min
Feed = 0.002 – 0.004 in
340.21 ASG 02
vc = 6 – 10 m/min
fz = 0,07 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.003 – 0.008 in
HM
–
340.21 ASG 01
vc = 6 – 10 m/min
fz = 0,05 – 0,12 mm
Speed = 20 – 33 ft/min
Feed = 0.002 – 0.005 in
HM
HM
HM
HM
ASG 07
vc = 140 – 240 m/min
fz = 0,08 – 0,23 mm
Speed = 460 – 790 ft/min
Feed = 0.003 – 0.009 in
Stock allowance on Dia. / Sobre material en Ø
Stock
allowance in Dia.
Sobre material
en diámetro
HM
TiN
TiN
DBG
DBG
DST
DST
ASG 01
vc = 40 – 100 m/min
fz = 0,07 – 0,16 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.006 in
340.38 ASG 07
340.71
Dia.-range
Rango de diámetro
340.20 ASG 04
vc = 6 – 10 m/min
fz = 0,10 – 0,20 mm
Speed = 20 – 33 ft/min
Feed = 0.004 – 0.008 in
340.71
340.38
340.93
TiN
ASG 01
vc = 40 – 100 m/min
fz = 0,08 – 0,21 mm
Speed = 130 – 330 ft/min
Feed = 0.003 – 0.008 in
ASG 01
vc = 15 – 40 m/min
fz = 0,04 – 0,10 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.004 in
DBG
TiN
DBG
340.71
340.93
ASG 01
vc = 50 – 180 m/min
fz = 0,08 – 0,20 mm
Speed = 165 – 820 ft/min
Feed = 0.003 – 0.008 in
ASG 01
vc = 50 – 100 m/min
fz = 0,05 – 0,12 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.005 in
TiN
TiN
–
340.38
ASG 07
vc = 100 – 180 m/min
fz = 0,08 – 0,23 mm
Speed = 330 – 590 ft/min
Feed = 0.003 – 0.009 in
–
340.71
ASG 01
vc = 15 – 40 m/min
fz = 0,05 – 0,13 mm
Speed = 50 – 130 ft/min
Feed = 0.002 – 0.005 in
ASG 07
vc = 140 – 240 m/min
fz = 0,08 – 0,23 mm
Speed = 460 – 790 ft/min
Feed = 0.003 – 0.009 in
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
340.71
340.71
ASG 07
vc = 60 – 200 m/min
fz = 0,08 – 0,23 mm
Speed = 200 – 660 ft/min
Feed = 0.003 – 0.009 in
340.20 ASG 04
vc = 6 – 10 m/min
fz = 0,12 – 0,30 mm
Speed = 20 – 33 ft/min
Feed = 0.005 – 0.012 in
340.71
340.71
ASG 01
vc = 50 – 100 m/min
fz = 0,06 – 0,15 mm
Speed = 170 – 330 ft/min
Feed = 0.002 – 0.006 in
–
340.20 ASG 04
vc = 6 – 10 m/min
fz = 0,12 – 0,30 mm
Speed = 20 – 33 ft/min
Feed = 0.005 – 0.012 in
HM
ASG 07 *
vc = 60 – 150 m/min
fz = 0,06 – 0,16 mm
Speed = 200 – 500 ft/min
Feed = 0.002 – 0.006 in
TiN
DST
340.93
ASG 01
vc = 60 – 150 m/min
fz = 0,08 – 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.003 – 0.008 in
TiN
340.71
TiN
ASG 07 *
vc = 75 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 250 – 660 ft/min
Feed = 0.003 – 0.008 in
TiN
DST
340.93
ASG 01
vc = 60 – 120 m/min
fz = 0,07 – 0,16 mm
Speed = 200 – 400 ft/min
Feed = 0.003 – 0.006 in
HM
340.71
ASG 01
vc = 60 – 150 m/min
fz = 0,08 – 0,20 mm
Speed = 200 – 500 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
340.71
ASG 07 *
vc = 75 – 200 m/min
fz = 0,08 – 0,21 mm
Speed = 250 – 660 ft/min
Feed = 0.003 – 0.008 in
Reaming with carbide
Escariar con carburo
HM
340.93
Alternative
Alternativo
HM
Recommendation
Recomendado
HM
Alternative
Alternativo
TiN
Recommendation
Recomendado
TiN
DST
Atención: Especificación de avance
fz mm/inch por diente!
ASG 05
vc = 75 – 200 m/min
fz = 0,12 – 0,27 mm
Speed = 250 – 660 ft/min
Feed = 0.005 – 0.011 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
89
Cabezas intercambiables
Ø 9.60 – 60.00 mm
ØD
Ø x*
Ø 0.3780 – 2.3622 inch
ØD
Rapid Set Heads
a
a
l2
l2
**
Cutting material
Material de corte
Order No
Referencia
Order No
Referencia
340.20
340.70
340.37
340.92
340.66
340.21
340.71
340.38
340.93
340.67
HM
TiN
DBG
DST
DJC
ØD
[mm]
ØD
[inch]
Ø x*
[mm]
Ø x*
[inch]
a
[mm]
a
[inch]
l2
[mm]
l2
[inch]
No of flutes
No de filos
No of flutes
No de filos
9.60 – 12.59
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 60.00
0.3780 – 0.4957
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 2.3622
Ø D – 3.1
Ø D – 3.6
Ø D – 4.6
Ø D – 5.1
Ø D – 6.0
Ø D – 7.5
Ø D – 8.0
Ø D – 0.122
Ø D – 0.142
Ø D – 0.181
Ø D – 0.201
Ø D – 0.236
Ø D – 0.296
Ø D – 0.315
9.5
10.5
10.5
10.5
10.5
16
16
0.374
0.413
0.413
0.413
0.413
0.630
0.630
11
11
11
11
11
17
17
0.433
0.433
0.433
0.433
0.433
0.669
0.669
4
4
4
6
6
6
6
4
4
6
6
6
6
6
~
~
~
~
~
Right hand spiral head with carbide or TiN
available on request.
Cabezas con flautas de giro a la derecha con carburo o
TiN por encargo especial.
• Simple handling, short replacement time
• Modular Rapid Set System fits all Rapid Set Head
tool arbors
• High production efficiency
• Retipping possible
• Facilidad de cambio, tiempos de intercambio reducidos
• Compatibles con todos los porta-útiles del sistema de
cabezas intercambiables (RSH)
• Gran seguridad en la producción
• El cambio de filos es posible
* Maximum cutting depth for front cutting geometries!
** For through hole machining.
* ¡Profundidad máxima de corte para carear con
corte frontal!
** Para mecanizado de agujeros pasados.
Order example:
Ejemplo de pedido:
Order No
90
~
340.92
Bore
Diameter
Bore
Tolerance
Material
or ASG
1.6535
+0.0015/-0
Low carbon steel 1117
Referencia
340.92
Diámetro
agujero
Tolerancia
agujero
Material
o ASG
42.0
H8
St 37
Rapid Set Head Arbor
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables
Ø 12.60 – 60.00 mm
ØD
xs
b
Short / Corta
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
HSK-A
549.01.001
549.01.002
549.01.003
549.01.004
549.01.005
549.01.006
549.01.007
549.51.001
549.51.002
549.51.003
549.51.004
549.51.005
549.51.006
549.51.007
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
126
135
144
152
160
178
176
4.961
5.315
5.669
5.984
6.299
7.008
6.929
80
90
100
110
120
140
150
3.150
3.543
3.937
4.331
4.724
5.512
5.906
63
63
63
63
63
63
63
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
HSK-A
549.06.001
549.06.002
549.06.003
549.06.004
549.06.005
549.06.006
549.06.007
549.56.001
549.56.002
549.56.003
549.56.004
549.56.005
549.56.006
549.56.007
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
166
175
184
202
210
238
246
6.535
6.890
7.244
7.953
8.268
9.370
9.685
120
130
140
160
170
200
220
4.724
5.118
5.512
6.299
6.693
7.874
8.661
63
63
63
63
63
63
63
Long / Larga
Other HSK-sizes available on request.
Otros tamaños HSK por encargo especial.
• DIN 69893 A HSK-A
• Inner coolant supply
• Con DIN 69893 A – HSK-A
• Con refrigeración interior
1
Arbor complete, Rapid Set Heads must be ordered
separately, see page 90
For replacement parts, see page 96
1
Arbol de montaje completo – Las cabezas intercambiables
deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
91
Rapid Set Head Arbor / DAH*
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables / DAH*
Ø 12.60 – 60.00 mm
ØD
xs
b
Short / Corta
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
DAH*
540.02.012
540.02.013
540.02.014
540.02.015
549.28.012
549.28.013
549.28.014
549.28.015
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
92
92
112
130
3.622
3.622
4.409
5.118
74
74
94
112
2.913
2.913
3.701
4.409
63
63
63
63
540.02.001
540.02.002
540.02.003
540.02.004
540.02.005
540.02.006
540.02.007
549.28.001
549.28.002
549.28.003
549.28.004
549.28.005
549.28.006
549.28.007
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
92
92
112
130
136
150.5
150.5
3.622
3.622
4.409
5.118
5.354
5.925
5.925
74
74
94
112
118
132.5
132.5
2.913
2.913
3.701
4.409
4.646
5.217
5.217
81
81
81
81
81
81
81
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
DAH*
540.07.012
540.07.013
540.07.014
540.07.015
549.31.012
549.31.013
549.31.014
549.31.015
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
129
139
159
177
5.079
5.472
6.260
6.969
111
121
141
159
4.370
4.764
5.551
6.260
63
63
63
63
540.07.001
540.07.002
540.07.003
540.07.004
540.07.005
540.07.006
540.07.007
549.31.001
549.31.002
549.31.003
549.31.004
549.31.005
549.31.006
549.31.007
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
129
139
159
177
183
221
238.5
5.079
5.472
6.260
6.969
7.205
8.701
9.390
111
121
141
159
165
203
220.5
4.370
4.764
5.551
6.260
6.496
7.992
8.681
81
81
81
81
81
81
81
Long / Larga
• For use with DAH adapters* patent Dihart®
• Inner coolant supply
* For DAH adapter, see page 104
Arbor complete, Rapid Set Heads must be ordered
separately, see page 90
1
92
For replacement parts, see page 96
• Con mango para porta-útiles de compensación DAH,
patente Dihart®
• Con refrigeración interior
* Para adaptador DAH ver página 105
1 Arbol de montaje completo – Las cabezas intercambiables
deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
Rapid Set Head Arbor
Ø 0.4958 – 2.3622 inch
Porta-útiles para cabezas intercambiables
Ø 12.60 – 60.00 mm
ØD
xs
b
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
ØD
[inch]
xs
[mm]
xs
[inch]
b
[mm]
b
[inch]
ABS®
540.48.011
540.48.012
540.48.013
540.48.014
540.48.015
549.48.011
549.48.012
549.48.013
549.48.014
549.48.015
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
60
70
70
88
94
2.362
2.756
2.756
3.465
3.701
50
60
60
78
84
1.969
2.362
2.362
3.071
3.307
32
32
32
32
32
540.48.001
540.48.002
540.48.003
540.48.004
540.48.005
540.48.006
549.48.001
549.48.002
549.48.003
549.48.004
549.48.005
549.48.006
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
64
74
74
92
98
112
2.520
2.913
2.913
3.622
3.858
4.409
50
60
60
78
84
98
1.969
2.362
2.362
3.071
3.307
3.858
40
40
40
40
40
40
540.48.007
549.48.007
50.71 – 60.00
1.9962 – 2.3622
122.5
4.823
108.5
4.272
50
• KOMET ABS® connection
• For other ABS® Tools see KOMET ABS® catalog
• Inner coolant supply
1
Arbor complete, Rapid Set Heads must be ordered
separately, see page 90
For replacement parts, see page 96
• Con mango KOMET ABS®
• Para otras herramientas ABS® ver catálogo KOMET ABS®
• Con refrigeración interior
1
Arbol de montaje completo – Las cabezas intercambiables
deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
93
Rapid Set Head Arbor
Ø 9.60 – 60.00 mm
Porta-útiles para cabezas intercambiables
L
Ød
ØD
c
b
Short / Corta (metric / métrico)
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Ø d h6
[mm]
540.66.000
540.66.001
540.66.002
540.66.003
540.66.004
540.66.005
540.66.006
540.66.007
–
549.40.001
549.40.002
549.40.003
549.40.004
549.40.005
549.40.006
549.40.007
9.60 – 12.59
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
95
108
110
130
158
164
184
188.5
50
60
60
80
98
104
104
108.5
45
48
50
50
60
60
80
80
12
16
20
20
25
25
32
32
Long / Larga (metric / métrico)
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[mm]
L
[mm]
b
[mm]
c
[mm]
Ø d h6
[mm]
540.36.000
540.36.001
540.36.002
540.36.003
540.36.004
540.36.005
540.36.006
540.36.007
–
549.36.001
549.36.002
549.36.003
549.36.004
549.36.005
549.36.006
549.36.007
9.60 – 12.59
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
158
159
171
191
219
225
283
288.5
113
111
121
141
159
165
203
208.5
45
48
50
50
60
60
80
80
12
16
20
20
25
25
32
32
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1
94
Arbor complete, Rapid Set Heads must be ordered
separately, see page 90
For replacement parts, see page 96
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1
Arbol de montaje completo – Las cabezas intercambiables
deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
Rapid Set Head Arbor
Ø 0.3780 – 2.3622 inch
Porta-útiles para cabezas intercambiables
L
Ød
ØD
c
b
Short / Corta (inch)
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Ød
[inch]
540.56.001
540.56.002
540.56.003
540.56.004
540.56.005
540.56.006
540.56.007
540.56.008
–
549.86.002
549.86.003
549.86.004
549.86.005
549.86.006
549.86.007
549.86.008
0.3780 – 0.4957
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
3.740
4.252
4.331
5.118
6.220
6.457
7.244
7.421
1.969
2.362
2.362
3.150
3.858
4.094
4.094
4.272
1.772
1.890
1.969
1.969
2.362
2.362
3.150
3.150
0.500
0.625
0.625
0.750
1.000
1.000
1.500
1.500
Order No 1
Referencia1
Order No 1
Referencia1
ØD
[inch]
L
[inch]
b
[inch]
c
[inch]
Ød
[inch]
540.13.001
540.13.002
540.13.003
540.13.004
540.13.005
540.13.006
540.13.007
540.13.008
–
549.83.002
549.83.003
549.83.004
549.83.005
549.83.006
549.83.007
549.83.008
0.3780 – 0.4957
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
6.220
6.260
6.732
7.520
8.622
8.858
11.142
11.358
4.449
4.370
4.764
5.551
6.260
6.496
7.992
8.209
1.772
1.890
1.969
1.969
2.362
2.362
3.150
3.150
0.500
0.625
0.625
0.750
1.000
1.000
1.500
1.500
Long / Larga (inch)
• Cylindrical shank similar to DIN 1835
• Clamping flat available on request
• Inner coolant supply
1
Arbor complete, Rapid Set Heads must be ordered
separately, see page 90
For replacement parts, see page 96
• Con mango cilíndrico, similar al DIN 1835
• Plano de sujeción a solicitud del interesado
• Con refrigeración interior
1
Arbol de montaje completo – Las cabezas intercambiables
deben ser pedidas por separado, ver pagina 90
Para piezas de repuesto ver página 96
95
Replacement Parts for Rapid Set Head
Ø 0.3780 – 2.3622 inch
Piezas de repuesto para cabezas intercambiables
Ø 9.60 – 60.00 mm
2
6
4
1
5
2
7
3
ØD
[mm]
ØD
[inch]
Order No
Referencia
1
Order No
Referencia
2
Order No
Referencia
3
Order No
Referencia
4
Order No
Referencia
5
Order No
Referencia
6
Order No
Referencia
7
9.60 – 12.59
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 30.10
30.11 – 40.00
40.01 – 50.70
50.71 – 60.00
0.3780 – 0.4957
0.4958 – 0.6138
0.6139 – 0.7319
0.7320 – 0.9449
0.9450 – 1.1850
1.1851 – 1.5748
1.5749 – 1.9961
1.9962 – 2.3622
–
340.35.001
340.35.002
340.35.003
340.35.004
340.35.004
340.35.005
340.35.005
–
340.15.001
340.15.002
340.15.003
340.15.004
340.15.004
340.15.005
340.15.005
–
340.83.001
340.83.002
340.83.003
340.83.004
340.83.004
340.83.005
340.83.005
–
340.33.001
340.33.002
340.33.003
340.33.004
340.33.004
340.33.005
340.33.005
–
540.03.001
540.03.002
540.03.003
540.03.004
540.03.004
540.03.005
540.03.005
540.04.001
–
–
–
–
–
–
–
540.04.002
–
–
–
–
–
–
–
8
For Series / Para series
540.48, 549.48
96
9
For Series / Para series
549.01, 549.51, 549.06, 549.56
ABS®
Order No
Referencia
32
40
50
N00 17660
N00 17670
N00 17680
For further details to the replacement parts for KOMET ABS® see
KOMET ABS® catalogue.
Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents
patent infringement.
HSK-A
Order No
Referencia
8
Order No
Referencia
9
63
1x 52911 01025
1x 52911 01020
51391 00063
Para más información sobre los recambios de KOMET ABS® consulte
el catálogo KOMET ABS®.
Los recambios para KOMET ABS® son suministrados soló para uso de
recambio. Todo otro uso esta prohibido y constituye como violacíon
de la patente.
Rapid Set Head – Assembly Instructions
Indicaciones de montaje para cabezas intercambiables
Series 540
Each Rapid Set Head is delivered with a slightly greased taper. Do not wipe off!
Taper must be slightly greased with copper grease! (Order No: 15K.10.10001)
Cada cabeza intercambiable llega al usuario con el cono ligeramente engrasado.
¡Abstenerse de quitarla! El cono debe estar ligeramente engrasado
con grasa de cobre (Referencia: 15K.10.10001).
Clean taper in holder thoroughly < free of grease
1x
Limpiar el cono meticulosamente < libre de grasa.
Turn differential screw one rotation into the
Head (counter-clockwise thread).
Girar el tornillo diferencial una vuelta dentro
de la cabeza (rosca izquierda) .
Before tightening turn the drive keys of the
Rapid Set Head against the direction of machining
until it contacts the holder.
Antes de apretar, girar la cabeza intercambiable
contra la dirección del mecanizado hasta que la
cabeza toque la pieza de sujeción.
When tightening the differential
screw, observe the specified torque M
in the table below.
Ajuste del tornillo diferencial.
Observar el par de torsión inicial M
indicado en la tabla-índice.
M
Dia.-range
Rango de diámetro
Rapid Set Heads up to Diameter 0.4957 inch are assembled
with a clamping screw at the back of the arbor that utilizes
a counter-clockwise thread.
Cabezas intercambiables con diámetro hasta un máximo de
12.59 mm se ensamblan con un tornillo de sujeción situado
en la parte posterior de la pieza de sujeción. El tornillo tiene
una rosca izquierda.
Torque M
Par de torsión inicial M
[mm]
[inch]
[Nm]
[ft lbs]
12.60 – 15.59
15.60 – 18.59
18.60 – 24.00
24.01 – 40.00
40.01 – 60.00
0.496 – 0.614
0.615 – 0.732
0.733 – 0.945
0.946 – 1.575
1.576 – 2.362
0.7 – 0.9
1.1 – 1.4
1.8 – 2.3
3.0 – 3.8
5.2 – 6.6
0.5 – 0.7
0.8 – 1.0
1.3 – 1.7
2.2 – 2.8
3.8 – 4.9
97
• 2 and 4 blade availability
• Carbide body offers excellent
rigidity
• Optimized for finishing bores
from casting
• Inner coolant supply for
through and blind bores
• Latest cutting geometry
• 2 y 4 filos
• La más elevada estabilidad
gracias a su cuerpo de carburo
• Optimizados para el acabado de
agujeros existentes de fundición
• Refrigeración interior para
agujeros ciegos y pasador
• La geometría más avanzada
Overview PCD Reamers
Visión general de escariadores de PCD
Page
Página
Tool selection – Cutting data
Selección de herramientas – Datos de corte
100
PCD Reamers 2 cutting edges
Escariador de PCD 2 filos
102
PCD Reamers 4 cutting edges
Escariador de PCD 4 filos
103
99
Tool Selection
Selección de herramientas
Attention: Feed (fz)listed is given
in mm or inch per cutting edge!
Bore Type
Tipo de agujero
690.10
690.11
Cutting geometries see page 7.
690.10
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.10
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.10 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.10 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.10 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.11
PKD
690.11 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.11
PKD
690.11 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feet = 0.002 – 0.008 in
PKD
690.11 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
PKD
2-cutting edges
2-filos
PKD
4-cutting edges
4-filos
PKD
2-cutting edges
2-filos
PKD
4-cutting edges
4-filos
PKD
Lower bore quality
Agujero calidad
normal
PKD
Cast Aluminum alloys
Si-content " 5%
Al. aleado
Si-contenido " 5%
IT > 7 *
High bore quality
Agujero calidad
superior
PKD
Wrought Alu alloys / Cast Alu alloys
Si-content # 5%
Al. aleación forjable / Al. aleado
Si-contenido # 5%
IT 5 – 7 *
Lower bore quality
Agujero calidad
normal
PKD
Copper Alloys:
Brass, Bronzes
Aleaciones de cobre:
Latón, bronce
IT > 7 *
PKD
Material
Material
IT 5 – 7 *
High bore quality
Agujero calidad
superior
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
Geometrías de corte ver página 7.
* IT-Tolerance Class, see page 11
* Tolerancia clase IT, ver página 11
100
Application note
Nota de Aplicacion
The cutting data shown at the tool selection page depends on
the application conditions (e.g. machine, ambient temperature, use of lubricant/coolant and the machining result required).
These are subject to correct operating conditions, correct
application and compliance with the spindle speed limits
given for the tools.
Los parametros de corte mostrados en la pagina de seleccion
de cada herramienta, depende de las condiciones de aplicacion (ejm. Maquina, temperatura ambiente, uso de lubricante/
refrigerante y del resultado requerido del mecanizado). Estos
deben ser observados para lograr condiciones de operacion
correctas, la correcta aplicacion y vigilancia de los limites de
velocidad del husillo estipuladas para las herramientas.
For the machining of plastics as well as materials which are
not listed in the table, please contact our technical assistance.
Para el mecanizado plásticos, así como materiales no enumerados en la tabla, tendremos mucho gusto en ayudarles.
690.13
690.14
690.13
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.13 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.13 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.13 ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.14
690.13
PKD
PKD
690.14
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
PKD
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
PKD
PKD
690.14
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
690.14
PKD
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
ASG 1101
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
–
–
–
HM
690.14
–
HM
2-cutting edges
2-filos
–
HM
4-cutting edges
4-filos
HM
2-cutting edges
2-filos
HM
4-cutting edges
4-filos
Reaming with
carbide
Escariar con
carburo
Reaming with
carbide
Escariar con
carburo
HM
Lower bore quality
Agujero calidad
normal
PKD
IT > 7 *
High bore quality
Agujero calidad
superior
PKD
IT 5 – 7 *
Lower bore quality
Agujero calidad
normal
PKD
IT > 7 *
High bore quality
Agujero calidad
superior
PKD
IT 5 – 7 *
PKD
PKD
Atención: Especificación de avance
fz mm/inch por diente!
–
Recommended stock allowance on Dia.
Sobre material recomendado en diámetro
Stock
allowance in Dia.
Sobre material
en diámetro
[inch]
[mm]
# 0.3150
#8
$ 0.3150
$8
[inch]
0.004 – 0.012
0.004 – 0.016
[mm]
0.1 – 0.3
0.1 – 0.4
Maximum stock allowance, see page 102/103
Sobreespesor máximo ver página 102/103
Cutting material and coating / Material de corte y revestimiento
690.11 ASG 1101
PKD
Dia.-range
Rango de diámetro
vc = 150 – 500 m/min
fz = 0,05 – 0,20 mm
Speed = 495 – 1650 ft/min
Feed = 0.002 – 0.008 in
Order No / Referencia
Cutting geom. / Geometría de corte
Cutting Speed [m/min] / Velocidad [m/min]
Feed per tooth [mm] / Avance por diente [mm]
Cutting Speed [ft/min] / Velocidad [ft/min]
Feed per tooth [in] / Avance por diente [in]
101
PCD Reamers
Ø 0.1575 – 0.7913 inch
Escariadores de PCD
Ø 4.000 – 20.100 mm
L
c
Ød
Ø x*
ØD
a
b
**
Cutting material
Material de corte
PCD
ØD
[mm]
Ø x*
[inch]
Ø D – 2,4
Ø D – 2,6
Ø D – 2,7
Ø D – 2,8
Ø D – 3,4
Ø D – 3,4
Ø D – 3,4
Ø D – 3,6
Ø D – 3,6
Ø D – 4,1
Ø D – 4,6
Ø D – 5,0
Ø D – 6,0
Ø D – 6,6
Ø D – 7,1
Ø D – 8,0
Ø D – 8,6
Ø D – 0.094
Ø D – 0.102
Ø D – 0.106
Ø D – 0.110
Ø D – 0.134
Ø D – 0.134
Ø D – 0.134
Ø D – 0.141
Ø D – 0.141
Ø D – 0.161
Ø D – 0.181
Ø D – 0.197
Ø D – 0.236
Ø D – 0.260
Ø D – 0.280
Ø D – 0.315
Ø D – 0.339
~
**4.000 – 4.600 **0.1575 – 0.1811
**4.601 – 5.100 **0.1812 – 0.2008
**5.101 – 5.600 **0.2009 – 0.2205
5.601 – 6.100 0.2206 – 0.2402
6.101 – 6.600 0.2403 – 0.2598
6.601 – 7.100 0.2599 – 0.2795
7.101 – 7.600 0.2796 – 0.2992
7.601 – 8.100 0.2993 – 0.3189
8.101 – 8.600 0.3190 – 0.3386
8.601 – 9.100 0.3387 – 0.3583
9.101 – 10.100 0.3584 – 0.3976
10.101 – 11.600 0.3977 – 0.4567
11.601 – 14.100 0.4568 – 0.5552
14.101 – 15.100 0.5553 – 0.5945
15.101 – 16.100 0.5946 – 0.6339
16.101 – 18.100 0.6340 – 0.7126
18.101 – 20.100 0.7127 – 0.7913
~
Order No
Referencia
690.10
690.13
Maximum stock
allowance1 in Dia.
Máximo
Ø d h6 sobre material1 en Ø
L
L
b
b
c
a
a
[mm] [inch] [mm] [inch] [mm] [mm] [inch]
64
64
64
71
76
76
76
76
85
85
85
95
95
98
98
108
110
2.520
2.520
2.520
2.795
2.992
2.992
2.992
2.992
3.346
3.346
3.346
3.740
3.740
3.858
3.858
4.252
4.331
28
28
28
35
40
40
40
40
40
40
40
50
50
50
50
60
60
1.102
1.102
1.102
1.378
1.575
1.575
1.575
1.575
1.575
1.575
1.575
1.969
1.969
1.969
1.969
2.362
2.362
36
36
36
36
36
36
36
36
45
45
45
45
45
48
48
48
50
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
7
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
0.276
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
[mm]
[mm]
[inch]
6
6
6
6
8
8
8
8
12
12
12
12
12
16
16
16
20
0.5
0.5
0.5
1.5
1.5
1.5
2.0
2.5
2.5
3.0
3.0
3.0
4.0
4.0
4.0
5.0
5.0
0.02
0.02
0.02
0.06
0.06
0.06
0.08
0.10
0.10
0.12
0.12
0.12
0.16
0.16
0.16
0.20
0.20
• Solid carbide shank
• Inner coolant supply
• Con mango de carburo sólido
• Con refrigeración interior
* Maximum cutting depth for facing!
** Up to diameter 0.2205 inch only available with central
coolant supply (690.13)
1
Recommended stock allowance, see page 101
* ¡Maxima profundidad de corte para el careado!
** Solamente disponible con refrigeración central hasta
5.600 mm de diámetro (690.13)
1
Sobre material recomendado, ver página 101
Order example:
Ejemplo de pedido:
Order No
102
Ø x*
[mm]
ØD
[inch]
Order No
Referencia
690.10
Bore
Diameter
Bore
Tolerance
Material
or ASG
0.4724
+0.0011
G-Al Si11
Referencia
690.10
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
12.0
H8
G-Al Si11
PCD Reamers
Ø 0.3780 – 0.7913 inch
Escariadores de PCD
Ø 9.601 – 20.100 mm
L
c
Ød
Ø x*
ØD
a
b
Cutting material
Material de corte
PCD
ØD
[mm]
ØD
[inch]
Ø x*
[mm]
9.600 – 10.100
10.101 – 11.600
11.601 – 14.100
14.101 – 15.100
15.101 – 16.100
16.101 – 18.100
18.101 – 20.100
0.3780 – 0.3976
0.3977 – 0.4567
0.4568 – 0.5552
0.5553 – 0.5945
0.5946 – 0.6339
0.6340 – 0.7126
0.7127 – 0.7913
Ø D – 3,6
Ø D – 3,8
Ø D – 3,8
Ø D – 3,9
Ø D – 3,9
Ø D – 4,6
Ø D – 4,6
~
Ø x*
[inch]
~
Order No
Referencia
Order No
Referencia
690.11
690.14
Maximum stock
allowance1 in Dia.
Máximo
Ø d h6 sobre material1 en Ø
L
L
b
b
c
a
a
[mm] [inch] [mm] [inch] [mm] [mm] [inch]
Ø D – 0.141 85
Ø D – 0.150 95
Ø D – 0.150 95
Ø D – 0.154 98
Ø D – 0.154 98
Ø D – 0.181 108
Ø D – 0.181 110
4.252
4.252
4.252
4.252
4.252
4.252
4.330
40
50
50
50
50
60
60
1.575
1.969
1.969
1.969
1.969
2.362
2.362
45
45
45
48
48
48
50
7
7
7
7
7
7
7
0.276
0.276
0.276
0.276
0.276
0.276
0.276
4
4
4
4
4
4
4
[mm]
[mm]
[inch]
12
12
12
16
16
16
20
1.5
1.5
2.0
2.0
2.0
3.0
3.0
0.06
0.06
0.08
0.08
0.08
0.12
0.12
• Solid carbide shank
• Inner coolant supply
• Con mango de carburo sólido
• Con refrigeración interior
* Maximum cutting depth for facing!
1
Recommended stock allowance, see page 101
* ¡Maxima profundidad de corte para el careado!
1
Sobre material recomendado, ver página 101
Order example:
Ejemplo de pedido:
Order N
690.11
o
Bore
Diameter
Bore
Tolerance
Material
or ASG
Referencia
0.7087
+0.0007/-0
G-Al Si11
690.11
Diámetro
del agujero
Tolerancia
del agujero
Material
o ASG
18.0
H7
G-Al Si11
103
• Minimizes runout and misalignment
• Easy to handle
• Inner coolant supply
• Minimum runout guarantees:
– Maximum process capability
– Extended tool life
– Highest bore quality
• Corrección de desviaciones radiales
y desalineamiento
• Fácil de manejar
• Refrigeración interior
• Herramientas de giro concéntrico
garantizan:
– Máxima capacidad de procesos
– Prolongada vida útil de las
herramientas
– Escariado de la más elevada calidad
Overview Dihart Compensation Holder DAH
Visión general porta-útiles de compensación Dihart DAH
Page
Página
Dihart Compensation Holder DAH
Porta-útiles de compensación Dihart DAH
106
Bushings for DAH
Sujetadores para DAH
110
Replacement parts
Piezas de repuesto
114
Assembly and adjusting instructions
Indicaciones de montaje y ajuste
118
105
Dihart Compensation Holder DAH
Ø d2
Ø d1
Porta-útiles de compensación Dihart DAH
HSK DIN 69893 A
l2
l1
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
HSK-A
545.07.011
63 (2.480)
50
1.969
66
2.598
12
0.472
63
545.07.002
545.07.003
545.07.004
545.07.009
545.07.010
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
65
65
65
65
65
2.559
2.559
2.559
2.559
2.559
52
66
66
76
76
2.047
2.598
2.598
2.992
2.992
12
12
12
12
12
0.472
0.472
0.472
0.472
0.472
40
50
63
80
100
545.07.005
545.07.006
115 (4.528)
115 (4.528)
100
100
3.937
3.937
76
79
2.992
3.110
16
16
0.630
0.630
80
100
l2
l1
Ø d2
Ø d1
Order No
Referencia
HSK DIN 69893 B
106
Order No
Referencia
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
HSK-B
545.03.002
545.03.003
545.03.004
545.03.009
545.03.010
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
65
65
65
65
65
2.559
2.559
2.559
2.559
2.559
52
66
66
76
76
2.047
2.598
2.598
2.992
2.992
12
12
12
12
12
0.472
0.472
0.472
0.472
0.472
40
50
63
80
100
545.03.005
545.03.006
115 (4.528)
115 (4.528)
100
100
3.937
3.937
76
79
2.992
3.110
16
16
0.630
0.630
80
100
• DIN 69893 – HSK-A or -B
• Inner coolant supply
For replacement parts, see page 114 / 115
• Con DIN 69893 – HSK-A ó -B
• Con refrigeración interior
Para piezas de repuesto, ver página 114 / 115
Dihart Compensation Holder DAH
Ø d2
Ø d1
Porta-útiles de compensación Dihart DAH
l2
l1
KOMET ABS
®
Order No
Referencia
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
ABS®
545.00.001
545.00.003
81 (3.189)
81 (3.189)
65
65
2.559
2.559
50
50
1.969
1.969
12
12
0.472
0.472
40
50
545.00.002
115 (4.528)
100
3.937
54
2.126
16
0.630
63
• KOMET ABS® connection
• For other ABS® Tools see KOMET ABS® catalog
• Inner coolant supply
• Con mango KOMET ABS®
• Para otras herramientas ABS® ver catálogo KOMET ABS®
• Con refrigeración interior
For replacement parts, see page 114 / 115
Para piezas de repuesto, ver página 114 / 115
107
Dihart Compensation Holder DAH
Ø d2
Ød1
Porta-útiles de compensación Dihart DAH
l2
ISO Taper 69871 AD/B
l1
Order No
Referencia
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
ISO
Taper
545.10.010
545.10.011
63 (2.480)
63 (2.480)
50
50
1.969
1.969
51
51
2.008
2.008
12
12
0.472
0.472
30
40
545.10.001
545.10.003
81 (3.189)
81 (3.189)
65
65
2.559
2.559
51
51
2.008
2.008
12
12
0.472
0.472
40
50
545.10.004
115 (4.528)
100
3.937
69
2.717
16
0.630
50
Versión larga bajo solicitud.
Ø d2
Ø d1
Extended version available on request.
l2
BT MAS 403 AD/B
108
l1
Order No
Referencia
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
BT
Taper
545.77.011
63 (2.480)
50
1.969
59
2.323
12
0.472
40
545.77.001
545.77.003
81 (3.189)
81 (3.189)
65
65
2.559
2.559
59
70
2.323
2.756
12
12
0.472
0.472
40
50
545.77.004
115 (4.528)
100
3.937
88
3.465
16
0.630
50
Extended version available on request.
Versión larga bajo solicitud.
• ISO Taper DIN 69871 AD/B connection
• BT MAS 403 AD/B connection
• Inner coolant supply
For replacement parts, see page 114
• Con cono ISO DIN 69871 AD/B
• Con BT MAS 403 AD/B
• Con refrigeración interior
Para piezas de repuesto, véase página 114
Dihart Compensation Holder DAH
Ø d2
Ød1
Porta-útiles de compensación Dihart DAH
l2
CAT / MS Taper
l1
Order No
Referencia
DAH
Ø d1
[mm] ([inch])
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
l2
[mm]
l2
[inch]
CAT
MS Taper
545.87.010
545.87.011
63 (2.480)
63 (2.480)
50
50
1.969
1.969
51
51
2.008
2.008
12
12
0.472
0.472
30
40
545.87.001
545.87.003
81 (3.189)
81 (3.189)
65
65
2.559
2.559
51
51
2.008
2.008
12
12
0.472
0.472
40
50
545.87.004
115 (4.528)
100
3.937
69
2.717
16
0.630
50
Long version on request.
Versión larga a solicitud.
Extended version available on request.
Versión larga bajo solicitud.
• CAT/MS Taper
• Inner coolant supply
For replacement parts, see page 114
• Con cono CAT/MS
• Con refrigeración interior
Para piezas de repuesto, ver página 114
109
DAH – Hydraulic Chuck
DAH – Sujetador de expansión hidráulico
Ød
Ø d1
L
c
110
Order No
Referencia
DAH
[mm] ([inch])
L
[mm]
L
[inch]
c
[mm]
c
[inch]
Ø d1
[mm]
Ø d1
[inch]
Ød
[mm]
545.62.001
545.62.004
63 (2.480)
63 (2.480)
60
70
2.362
2.756
26 – 36
35 – 45
1.024 – 1.417
1.378 – 1.772
21
24
0.827
0.945
6
12
545.62.011
545.62.014
545.62.015
545.62.016
545.62.017
545.62.018
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
60
70
75
75
107
112
2.362
2.756
2.953
2.953
4.213
4.409
26 – 36
35 – 45
39 – 49
41 – 51
46 – 56
51 – 61
1.024 – 1.417
1.378 – 1.772
1.535 – 1.929
1.614 – 2.008
1.811 – 2.205
2.008 – 2.402
21
24
34
37
50
60
0.827
0.945
1.339
1.457
1.969
2.362
6
12
16
20
25
32
545.62.020
545.62.021
545.62.022
115 (4.528)
115 (4.528)
115 (4.528)
80
90
95
3.150
3.543
3.740
41 – 51
46 – 56
51 – 61
1.614 – 2.008
1.811 – 2.205
2.008 – 2.402
42
50
60
1.654
1.969
2.362
20
25
32
• For use with cylindrical shank tooling
• Inner coolant supply
• Exterior length adjustment
• Para herramientas con mango cilíndrico
• Con refrigeración interior
• Con longitud regulable desde el exterior
* See page 116 for reduction sleeves
* Manguito reductor, ver página 116
DAH – Cylindrical Shank Bushing
DAH – Sujetador para mango cilíndrico
Ød
Ø d1
L
Metric / Métrico
Order No
Referencia
DAH
[mm] ([inch])
L
[mm]
Ø d1
[mm]
Ød
[mm]
545.55.000
63 (2.480)
52
32
12
545.55.001
545.55.002
545.55.003
545.55.004
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
60
60
60
70
41
48
52
64.5
12
16
20
25
545.55.005
545.55.006
115 (4.528)
115 (4.528)
81
91
72
80
32
40
Order No
Referencia
DAH
[mm] ([inch])
L
[inch]
Ø d1
[inch]
Ød
[inch]
545.85.001
545.85.002
545.85.003
545.85.004
81 (3.189)
81 (3.189)
81 (3.189)
81 (3.189)
2.047
2.047
2.441
2.441
1.575
1.575
1.772
1.890
0.500
0.625
0.750
1.000
545.85.005
115 (4.528)
2.992
2.835
1.500
Inch
• For use with DIN 1835 B cylinder shank weldon
• Inner coolant supply
• Para mango cilíndrico Weldon DIN 1835 B
• Con refrigeración interior
For replacement parts, see page 114
Para piezas de repuesto ver página 114
111
DAH – KOMET ABS® Bushing
Sujetador DAH para KOMET ABS®
Ø d1
L
112
Order No
Referencia
DAH
[mm] ([inch])
L
[mm]
L
[inch]
ABS®
Ø d1
[mm]
545.40.006
63 (2.480)
42
1.654
32
545.40.007
545.40.001
545.40.003
81 (3.189)
81 (3.189)
81 (3.189)
35
35
65
1.378
1.378
2.559
32
40
50
545.40.004
545.40.002
115 (4.528)
115 (4.528)
46
52
1.811
2.047
50
63
• KOMET ABS® connection
• For other ABS® Tools see the KOMET ABS® catalog
• Inner coolant supply
• Con mango KOMET ABS®
• Para otras herramientas ABS® ver el catálogo
de KOMET ABS®
• Con refrigeración interior
For replacement parts, see page 115
Para piezas de repuesto ver página 115
DAH – Collet Chuck ER 25 Bushing
Sujetador DAH con pinza de sujeción para ER 25
Ø d1
L
Order No
Referencia
DAH
[mm] ([inch])
L
[mm]
L
[inch]
Ø d1
[mm]
Collet Chuck1
Pinza de sujeción1
545.53.001
63 (2.480)
62
2.441
42
ER 25
545.53.002
81 (3.189)
62
2.441
42
ER 25
• Includes Collet Nut
• Inner coolant supply
1
Collets and Seal Discs must be ordered separately,
see page 117
• Con tuerca de sujeción
• Con refrigeración interior
1
Pinza de sujeción y el disco sellador deben ser pedidos por
separado, ver página 117
113
Replacement Parts DAH
Ø d1
Piezas de repuesto DAH
1
3
2
4
DAH
Ø d1
[mm] ([inch])
5
Order No
Referencia
2
Order No
Referencia
3
Order No
Referencia
4
Order No
Referencia
5
63 (2.480)
545.25.010
545.26.001
M5 x 22
545.27.001
545.28.001
M8 x 6
545.47.010
M6 x 8
81 (3.189)
545.25.001
545.26.001
M5 x 22
545.27.001
545.28.001
M8 x 6
545.47.001
M6 x 10
115 (4.528)
545.25.002
545.26.002
M8 x 30
545.27.002
545.28.002
M8 x 8
545.47.002
M8 x 10
Ød
Order No
Referencia
1
For Serie / Para serie 545.55
114
For Serie / Para serie 545.85
DAH
[mm] ([inch])
Ød
[mm]
Order No
Referencia
6
DAH
[mm] ([inch])
Ød
[mm]
Order No
Referencia
6
63 (2.480)
12
545.57.000
81 (3.189)
0.500
545.37.001
81 (3.189)
12
545.57.001
81 (3.189)
0.625
545.37.001
81 (3.189)
16
545.57.002
81 (3.189)
0.750
545.37.001
81 (3.189)
20
545.57.003
81 (3.189)
1.000
545.37.001
81 (3.189)
25
545.57.004
115 (4.528)
1.500
545.26.002
115 (4.528)
32
545.57.005
115 (4.528)
40
545.57.005
Replacement Parts DAH
Piezas de repuesto DAH
1
2
For Serie / Para serie 545.07
HSK-A
Order No
Referencia
1
Order No
Referencia
2
40
2 x 52911 00751
51391 00040
50
2 x 52911 00920
51391 00050
63
1 x 52911 01025
1 x 52911 01020
51391 00063
80
2 x 52911 01320
51391 00080
100
2 x 52911 01430
51391 00100
For Serie / Para serie 545.00
ABS®
Order No
Referencia
40
50
63
N00 17670
N00 17680
N00 17690
For further details to the replacement parts for KOMET ABS® see
KOMET ABS® catalogue.
Replacement parts for KOMET ABS® are supplied for replacement only. Any other use is not permitted and represents
patent infringement.
For Serie / Para serie 545.40
ABS®
Order No
Referencia
32
40
50
63
N00 15260
N00 15270
N00 15280
N00 15290
Para más información sobre los recambios de KOMET ABS® consulte
el catálogo KOMET ABS®.
Los recambios para KOMET ABS® son suministrados soló para uso de
recambio. Todo otro uso esta prohibido y constituye como violacíon
de la patente.
115
Reduction Sleeves for Hydraulic Chuck
Manguito reductor para sujetador de expansión hidráulico
L1
Ø d1
Ød
Ø d2
L2
For Serie / Para serie 545.62
116
Order No
Referencia
Ød
[mm]
L01 13290
L01 13300
L01 13310
L01 13320
L01 13330
L01 13260
L01 13270
L01 13280
L01 13200
L01 13210
L01 13220
L01 13230
L01 13240
L01 13250
L01 13500
L01 13510
L01 13520
L01 13530
L01 13540
L01 13550
L01 13560
L01 13570
L01 13580
3
4
5
6
8
3
4
5
6
8
10
12
14
16
6
8
10
12
14
16
18
20
25
Ø d1
[mm]
Ø d2
[mm]
Ø d2
[inch]
L1
[mm]
Ø L1
[inch]
L2
[mm]
Ø L2
[inch]
12
19
0 .748
44.5
1.752
2
0.079
20
29
1.142
51.0
2.008
2
0.079
32
39
1.535
63.5
2.500
3
0.118
Collet and Seal Disc for ER 25
Ød
Pinza de sujeción y disco sellador para ER 25
1
2
3
For Serie / Para serie 545.53
3
1
2
Ød
[mm]
Ød
[inch]
Order No / Referencia
4.00 – 3.01
0.1575 – 0.1185
A33 54000.0400
5.00 – 4.01
0.1969 – 0.1576
A33 54000.0500
6.00 – 5.01
0.2362 – 0.1970
A33 54000.0600
7.00 – 6.01
0.2756 – 0.2363
A33 54000.0700
8.00 – 7.01
0.3150 – 0.2757
A33 54000.0800
9.00 – 8.01
0.3543 – 0.3151
A33 54000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 54000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 54000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 54000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 54000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 54000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 54000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 54000.1600
Ød
[mm]
Ød
[inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01
4.00 – 3.51
4.50 – 4.01
5.00 – 4.51
5.50 – 5.01
6.00 – 5.51
6.50 – 6.01
7.00 – 6.51
7.50 – 7.01
8.00 – 7.51
8.50 – 8.01
9.00 – 8.51
9.50 – 9.01
10.00 – 9.51
10.50 – 10.01
11.00 – 10.51
11.50 – 11.01
12.00 – 11.51
12.50 – 12.01
13.00 – 12.51
13.50 – 13.01
14.00 – 13.51
14.50 – 14.01
15.00 – 14.51
15.50 – 15.01
16.00 – 15.51
0.1378 – 0.1185
0.1575 – 0.1379
0.1772 – 0.1576
0.1969 – 0.1773
0.2165 – 0.1970
0.2362 – 0.2166
0.2559 – 0.2363
0.2756 – 0.2560
0.2953 – 0.2757
0.3150 – 0.2954
0.3346 – 0.3151
0.3543 – 0.3347
0.3740 – 0.3544
0.3937 – 0.3741
0.4134 – 0.3938
0.4331 – 0.4135
0.4528 – 0.4332
0.4669 – 0.4529
0.4921 – 0.4670
0.5118 – 0.4922
0.5315 – 0.5119
0.5512 – 0.5316
0.5709 – 0.5513
0.5906 – 0.5710
0.6102 – 0.5907
0.6299 – 0.6103
52806 25035
52806 25040
52806 25045
52806 25050
52806 25055
52806 25060
52806 25065
52806 25070
52806 25075
52806 25080
52806 25085
52806 25090
52806 25095
52806 25100
52806 25105
52806 25110
52806 25115
52806 25120
52806 25125
52806 25130
52806 25135
52806 25140
52806 25145
52806 25150
52806 25155
52806 25160
51200 00425
117
Assembly- and Adjusting Instructions Dihart
Compensation Holder DAH
Indicaciones de montaje y ajuste Dihart
Porta-útiles de compensación DAH
Clean ground surfaces thoroughly < dry and free of grease
Limpiar las superficies rectificadas < deben estar secas y
sin grasa
Pre-load evenly with the 6 mounting screws
(compressing the spring washer flat)
Efectuar pretensado de forma uniforme con los 6 tornillos
de ensamblaje (presionando la arandela de muelle)
118
Assembly- and Adjusting Instructions Dihart
Compensation Holder DAH
Indicaciones de montaje y ajuste Dihart
Porta-útiles de compensación DAH
Adjusting the DAH must be done in the machine spindle where the
tool will be used!
El ajuste del DAH debe hacerse en el husillo de la máquina en el que
la herramienta se ha de utilizar posteriormente.
Determine the highest position by turning against the
direction of machining (largest runout point). Rotate the
setscrew and hex key to the highest position by turning
the adjusting ring. Remove half of the measured runout
by tightening the set screw. Repeat this procedure until
the runout is < 0.0002 inch (0.005 mm).
Determinar la posición más alta girando en dirección
contraria a la del mecanizado (Punto donde la desviación
radiales máxima). Colocar el tornillo regulador y llave
hexagonal en la posición más alta girando el anillo
regulador. Corregir sólo la mitad de la desviación radial
con el tornillo regulador. Repetir la operación hasta que
la desviación radial sea < 5µm.
Center the indicator, if possible, on the indicating band.
If non existent, measure at the cutting edges.
De ser posible, colocar el calibrador, en la banda rectificada.
Si no existe, medir en los filos cortantes.
Tighten the screws in an alternate pattern observing
the specified torque M in the table below.
After tightening, secure the adjusting ring by locking the
setscrew.
Apretar los tornillos por pares opuestos. Observar par
de torsión inicial M indicado en la tabla-índice.
Tras apretar los tornillos, fijar el anillo regulador apretando
el tornillo.
M
DAH
[mm] ([inch])
Finally check the runout once more.“should be”< 0.0002 inch (0,005 mm).
Por último, comprobar que la desviación radial sea < 5µm.
63 (2.480)
81 (3.189)
115 (4.528)
Torque M
Par de torsión inicial M
[Nm]
[lbs ft]
7–9
7–9
25 – 35
5–7
5–7
18 – 26
119
• For use in turning
centers and lathes
• Predefined radial- and
angular float
• For high speed reaming
• Central coolant supply
• Compact design
• Para su empleo en tornos
• Compensación radial
y angular predefinida
• Apta para escariado
a elevadas velocidades
• Refrigeración interna
• Diseño compacto
Overview Dihart Floating Holder DPS
Visión general porta-útiles flotante Dihart DPS
Page
Página
DPS VDI – Connection
DPS VDI – Conexión
122
DPS Cylindrical Shank
Mango cilíndrico DPS
123
Replacement parts
Piezas de repuesto
124
121
Dihart Floating Holder DPS
Porta-útiles flotante Dihart DPS
l1
c
Ø d3
Ød
Ø d2
Ø d1
without gearing
sin engranajes
VDI DIN 69880
Collet1
Order N
Referencia
Pinza de
sujeción1
Ø d1
[mm]
Ø d1
[inch]
Ø d2
[mm]
Ø d2
[inch]
Ø d3
[mm]
Ø d3
[inch]
l1
[mm]
l1
[inch]
c
[mm]
c
[inch]
Ød
[mm]
57B.49.00010
57B.49.00020
57B.49.00030
57B.49.00040
ER 25
ER 25
ER 32
ER 32
59
59
64
64
2.323
2.323
2.520
2.520
42
42
50
50
1.654
1.654
1.969
1.969
68
83
83
98
2.677
3.268
3.268
3.858
109
109
116
116
4.291
4.291
4.567
4.567
55
63
63
78
2.165
2.480
2.480
3.071
VDI 30
VDI 40
VDI 40
VDI 50
o
• Shank without gearing
• Includes Collet Nut
• For stationary tools
• Inner coolant supply
• Angular compensation 30 minutes
• Radial play (not adjustable) 0.0315 inch
1
122
Collets and Seal Discs must be ordered separately,
see page 124/125
• Mango sin engranajes
• Con tuerca de sujeción
• Para herramientas estáticas
• Con refrigeración interior
• Compensacion angular de 30 minutos
• Juego radial (NO ajustable) de 0,08 mm
1
Pinza de sujeción y el disco sellador deben ser pedidos por
seperado, ver página 124/125
Dihart Floating Holder DPS
Porta-útiles flotante Dihart DPS
g
Ød
c
Ø d2
Ø d1
l1
Cylindrical Shank / Mango cilíndrico
Collet1
Order N
Referencia
Pinza de
sujeción1
Ø d1
[mm]
Ø d1
[inch]
Ø d2
[mm]
Ø d2
[inch]
l1
[mm]
l1
[inch]
c
[mm]
c
[inch]
g
[inch]
Ø d h6
[mm]
Ød
[inch]
57B.40.00010
57B.40.00020
ER 25
ER 32
59
64
2.323
2.520
42
50
1.654
1.969
84
91
3.307
3.583
60
80
2.362
3.150
G¼
G 3⁄8
25
32
0.984
1.260
57B.50.00010
57B.50.00020
ER 25
ER 32
59
64
2.323
2.520
42
50
1.654
1.969
84
91
3.307
3.583
60
80
2.362
3.150
G¼
G 3⁄8
25.4
31.75
1.000
1.250
o
• Cylindrical shank similar DIN 1835
• Includes Collet Nut
• For stationary tools
• Inner coolant supply
• Angular compensation 30 minutes
• Radial play (not adjustable) 0.0315 inch
1
Collets and Seal Discs must be ordered separately,
see page 124/125
• Con mango cilíndrico, similar al DIN 1835
• Con tuerca de sujeción
• Para herramientas estáticas
• Con refrigeración interior
• Compensacion angular de 30 minutos
• Juego radial (NO ajustable) de 0,08 mm
1
Pinza de sujeción y el disco sellador deben ser pedidos por
seperado, ver página 124/125
123
Collet and Seal Disc for ER 25
Ød
Pinza de sujeción y disco sellador para ER 25
1
2
3
For Collet Chuck ER 25 / Para pinza de sujeción ER 25
3
Ød
[mm]
124
Ød
[inch]
1
2
Order No / Referencia
4.00 – 3.01 0.1575 – 0.1185
A33 54000.0400
5.00 – 4.01 0.1969 – 0.1576
A33 54000.0500
6.00 – 5.01 0.2362 – 0.1970
A33 54000.0600
7.00 – 6.01 0.2756 – 0.2363
A33 54000.0700
8.00 – 7.01 0.3150 – 0.2757
A33 54000.0800
9.00 – 8.01 0.3543 – 0.3151
A33 54000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 54000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 54000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 54000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 54000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 54000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 54000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 54000.1600
Ød
[mm]
Ød
[inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01
4.00 – 3.51
4.50 – 4.01
5.00 – 4.51
5.50 – 5.01
6.00 – 5.51
6.50 – 6.01
7.00 – 6.51
7.50 – 7.01
8.00 – 7.51
8.50 – 8.01
9.00 – 8.51
9.50 – 9.01
10.00 – 9.51
10.50 – 10.01
11.00 – 10.51
11.50 – 11.01
12.00 – 11.51
12.50 – 12.01
13.00 – 12.51
13.50 – 13.01
14.00 – 13.51
14.50 – 14.01
15.00 – 14.51
15.50 – 15.01
16.00 – 15.51
0.1378 – 0.1185
0.1575 – 0.1379
0.1772 – 0.1576
0.1969 – 0.1773
0.2165 – 0.1970
0.2362 – 0.2166
0.2559 – 0.2363
0.2756 – 0.2560
0.2953 – 0.2757
0.3150 – 0.2954
0.3346 – 0.3151
0.3543 – 0.3347
0.3740 – 0.3544
0.3937 – 0.3741
0.4134 – 0.3938
0.4331 – 0.4135
0.4528 – 0.4332
0.4669 – 0.4529
0.4921 – 0.4670
0.5118 – 0.4922
0.5315 – 0.5119
0.5512 – 0.5316
0.5709 – 0.5513
0.5906 – 0.5710
0.6102 – 0.5907
0.6299 – 0.6103
52806 25035
52806 25040
52806 25045
52806 25050
52806 25055
52806 25060
52806 25065
52806 25070
52806 25075
52806 25080
52806 25085
52806 25090
52806 25095
52806 25100
52806 25105
52806 25110
52806 25115
52806 25120
52806 25125
52806 25130
52806 25135
52806 25140
52806 25145
52806 25150
52806 25155
52806 25160
51200 00425
Collet and Seal Disc for ER 32
Ød
Pinza de sujeción y disco sellador para ER 32
1
2
3
For Collet Chuck ER 32 / Para pinza de sujeción ER 32
3
Ød
[mm]
Ød
[inch]
1
2
Order No / Referencia
4.00 – 3.01 0.1575 – 0.1185
A33 55000.0400
5.00 – 4.01 0.1969 – 0.1576
A33 55000.0500
6.00 – 5.01 0.2362 – 0.1970
A33 55000.0600
7.00 – 6.01 0.2756 – 0.2363
A33 55000.0700
8.00 – 7.01 0.3150 – 0.2757
A33 55000.0800
9.00 – 8.01 0.3543 – 0.3151
A33 55000.0900
10.00 – 9.01 0.3937 – 0.3544
A33 55000.1000
11.00 – 10.01 0.4331 – 0.3938
A33 55000.1100
12.00 – 11.01 0.4669 – 0.4332
A33 55000.1200
13.00 – 12.01 0.5118 – 0.4670
A33 55000.1300
14.00 – 13.01 0.5512 – 0.5119
A33 55000.1400
15.00 – 14.01 0.5906 – 0.5513
A33 55000.1500
16.00 – 15.01 0.6299 – 0.5907
A33 55000.1600
17.00 – 16.01 0.6693 – 0.6300
A33 55000.1700
18.00 – 17.01 0.7087 – 0.6694
A33 55000.1800
19.00 – 18.01 0.7480 – 0.7088
A33 55000.1900
20.00 – 19.01 0.7874 – 0.7481
A33 55000.2000
Ød
[mm]
Ød
[inch]
Order No / Referencia
Order No / Referencia
3.50 – 3.01
4.00 – 3.51
4.50 – 4.01
5.00 – 4.51
5.50 – 5.01
6.00 – 5.51
6.50 – 6.01
7.00 – 6.51
7.50 – 7.01
8.00 – 7.51
8.50 – 8.01
9.00 – 8.51
9.50 – 9.01
10.00 – 9.51
10.50 – 10.01
11.00 – 10.51
11.50 – 11.01
12.00 – 11.51
12.50 – 12.01
13.00 – 12.51
13.50 – 13.01
14.00 – 13.51
14.50 – 14.01
15.00 – 14.51
15.50 – 15.01
16.00 – 15.51
16.50 – 16.01
17.00 – 16.51
17.50 – 17.01
18.00 – 17.51
18.50 – 18.01
19.00 – 18.51
19.50 – 19.01
20.00 – 19.51
0.1378 – 0.1185
0.1575 – 0.1379
0.1772 – 0.1576
0.1969 – 0.1773
0.2165 – 0.1970
0.2362 – 0.2166
0.2559 – 0.2363
0.2756 – 0.2560
0.2953 – 0.2757
0.3150 – 0.2954
0.3346 – 0.3151
0.3543 – 0.3347
0.3740 – 0.3544
0.3937 – 0.3741
0.4134 – 0.3938
0.4331 – 0.4135
0.4528 – 0.4332
0.4669 – 0.4529
0.4921 – 0.4670
0.5118 – 0.4922
0.5315 – 0.5119
0.5512 – 0.5316
0.5709 – 0.5513
0.5906 – 0.5710
0.6102 – 0.5907
0.6299 – 0.6103
0.6496 – 0.6300
0.6693 – 0.6497
0.6890 – 0.6694
0.7347 – 0.6891
0.7283 – 0.7348
0.7480 – 0.7284
0.7677 – 0.7481
0.7874 – 0.7678
52806 32035
52806 32040
52806 32045
52806 32050
52806 32055
52806 32060
52806 32065
52806 32070
52806 32075
52806 32080
52806 32085
52806 32090
52806 32095
52806 32100
52806 32105
52806 32110
52806 32115
52806 32120
52806 32125
52806 32130
52806 32135
52806 32140
52806 32145
52806 32150
52806 32155
52806 32160
52806 32165
52806 32170
52806 32175
52806 32180
52806 32185
52806 32190
52806 32195
52806 32200
51200 00432
125
Troubleshooting
Problem
Cause
Corrective action
Oversize Bore
Excessive runout.
Use DAH-Compensation Holder.
Faulty alignment, reamer cuts at
the back edge.
Built up edge.
Tapered bore
Bore entry too large
Bore too small
Bore not concentric,
shows chatter marks
Surface quality
unsatisfactory
Correct alignment or use
DAH-Compensation Holder.
Use another coolant, if necessary reduce cutting
speed.
Reamer too large.
Repair Reamer.
Faulty alignment.
Correct alignment or use DAH-Compensation
Holder or DPS-Floating Holder.
Misalignment of head-stock with tail-stock.
Correct tail-stock or use DAH-Compensation
Holder or DPS-Floating Holder.
Faulty alignment. Cutting edges press at start. Correct alignment or use DAH-Compensation
Holder or DPS-Floating Holder.
Back edge cutting due to sag in floating holder. Ensure better axial alignment.
Fasten floating holder if it can be corrected
axially. Fix reamer rigidly.
Reamer too small in Diameter.
Use reamer with correct diameter.
Worn reamer.
Expand, regrind or replace reamer.
Stock allowance too small.
Increase stock allowance.
Concentricity and runout of tool
Correct alignment and runout or
and spindle to large.
use DAH-Compensation Holder.
Asymmetrical cutting through uneven entry
Countersink bore.
surface.
Deformation through clamping of the work
Correct clamping of the work piece.
piece.
Cutting edges dull or notched.
Regrind correctly.
Cutting geometry not uniform.
Reamer does not run true.
Wrong machining data.
Lack of or insufficient coolant, chips getting
jammed.
Reamer works hard
Reamer jams
Scoring in bore
«feed marks»
Scoring in bore
«retract marks»
126
Regrind properly.
Check cylindrical accuracy of edges or use
DAH-Compensation Holder.
Follow recommendations.
Supply proper coolant flow and pressure. If possible use tools with internal coolant supply.
Reduced back taper due loose adjusting screw. Cylindrical grinding with adequate taper,
resharpen.
Circular land too wide.
Edge clearance not ground away after
cylindrical grinding.
Different height of bevels or blades.
Built up edge.
Reamer fed past bore.
Machine is not rigid enough.
Relief grind as necessary.
Regrind face.
Check concentricity of bevel and circular land
and if necessary regrind.
Reduce cutting speed.
Push reamer through bore:
Bevel angel + 2 mm past bore exit.
Retract not with rapid but with increased feed.
Guia de solución de problemas técnicos
Defecto
Causas posibles
Soluciones
Agujero
demasiado grande
El escariador no gira concéntrico.
Utilizar el porta-útiles de compensación DAH.
Mal alineamiento. El escariador no tiene
conicidad suficiente.
Adherencia de material al filo de corte.
Corregir la alineación o usar el porta-útiles de
compensación DAH.
Utilizar otro lubricante, o reducir la velocidad
de corte.
Reparar escariador cambiando los filos.
Corregir la alineación o utilizar el porta-útiles
compensación DAH o porta-útiles flotante DPS.
Corregir el alineamiento o utilizar el porta-útiles
de compensación DAH o porta-útiles flotante DPS.
Corregir la alineación o utilizar el porta-útiles
de compensación DAH o porta-útiles flotante DPS.
Mejorar el alineamiento axial. Bloquear la
flotacion del adaptador DPS. Mejorar la sujecion
del escariador.
Utilizar un escariador de diámetro adecuado.
Escariado cónico
a la salida
Escariado cónico
a la entrada
Agujero demasiado
pequeño
Agujero no redondo
y muestra marcas
de vibraciones
Calidad de superficie
insuficiente
Escariador demasiado grande.
Alineamiento impreciso de la herramienta.
Pieza de salineada en el montaje.
Mal alineamiento. Las cuchillas apoyan
más en un lado al principio.
La parte posterior del filo corta cuando
se flexiona el mango o cuando se utiliza
el adaptador flotante DPS.
Diámetro del escariador demasiado pequeño.
Escariador desgastado.
Sobre material demasiado pequeño.
Gran defecto de alineación y de giro de la
herramienta y de la máquina.
Corte asimétrico debido a que las paredes de
la pieza son desiguales.
Deformación de la pieza debido a la fijación.
Aristas con filo recrecido y melladas.
Altura derigual de los filos.
El escariador no gira concéntrico.
Malas condiciones de mecanizado.
No lubricación o lubricación insuficiente,
virutas atorados.
Gran esfuerzo del
escariador. Se atora
Rayas en el escariado
«trazos de avance»
Rayas en el agujero
«trazos de retirada»
Reajustar, reafilar o cambiar el escariador.
Aumentar el sobre material en el escariado.
Corregir rotación y alineamiento o utilizar
el porta-útiles de compensación DAH o
porta-útiles flotante DPS.
Hacer un chaflán a la entrada de la pieza.
Fijar la pieza correctamente.
Reafilar las cuchillas.
Reafilar apropiadamente.
Verificar si las cuchillas giran concéntricas o
utilizar el porta-útiles de compensación DAH o
porta-útiles flotante DPS.
Verificar los datos según nuestra recomendación.
Utilizar un lubricante adecuado con el flujo
adecuado. Si es posible utilizar un escariador
con lubricación central.
Reafilar con una conicidad suficiente.
El escariador no tiene suficiente ángulo de
desprendimiento debido a desgaste.
Filos de la parte cilíndrica demasiado anchos. Disminuir siguiendo las normas.
Después del afilado no cortan bien los cantos. Reafilar las caras frontales.
Filos desiguales.
Verificar si la entrada del escariador y
la parte cilíndrica giran concéntricas. Reafilar.
Filos recrecidos.
Reducir la velocidad de corte.
Retirado del agujero de la herramienta.
Agujero de un lado a otro: bisel + 2 mm para
profunidad de escariado.
La máquina no tiene suficiente establilidad.
Retirada con un ritmo mál alto de alimentación,
no con un movimiento transversal rápido.
127
128
Inquiries, Test-Results and
Complaints
Indagaciones, resultados
de pruebas y quejas
Inquiries:
Preguntas:
In order to meet the requirements of the customers when
processing their enquiries following details are needed:
A fin de satisfacer los requerimientos de los clientes cuando se tramitan sus indagaciones son necesarios los detalles
siguientes:
• Completed questionnaire (form 500)
• Part drawing or hand sketch of the application
in question
• El cuestionario (formulario 500) debidamente ileno.
• Un dibujo de la pieza o un bosquejo a mano de la aplicación relevante.
This will enable the quote department to property quote
tooling for the application.
Esto permitirá al departamento de aplicaciones obtener una
percepción exacta de las herramientas requeridas instantáneamente.
Test-results and complaints:
Resultados de pruebas y quejas:
To process complaints and test-results efficiently following
details and items are needed:
Para tramitar las quejas y los resultados de pruebas de manera
eficaz son necesarios los detalles y elementos siguientes:
• Completed evaluation sheet (Form 600)
• Part drawing or hand sketch of the application
in question
• Faulty work-piece and/or tool (if possible)
• Una hoja de evaluación (formulario 600) debidamente
ileno.
• Un dibujo de la pieza o un bosquejo a mano de
la aplicación relevante.
• Si es posible la pieza de trabajo y/o la herramienta
defectuosa.
Then a fast and accurate solution can be reached.
Con lo anterior será posible garantizar una tramitación
rápida y sencilla.
Please forward this information to your local distributor.
Por favor envíen esta información a los respectivos agentes.
The addresses of the KOMET GROUP are listed on the last
page of this catalog. A detailed address-list is available on the
internet at www.kometgroup.com.
Form 500 and 600 can also be downloaded electronically from
this internet site.
Las direcciones del KOMET GROUP aparecen en la última
página de este catálogo. Podrá obtenerse una lista detallada
de direcciones en: www.kometgroup.com.
Los formularios 500 y 600 también pueden ser descargados
electrónicamente desde este sitio del Internet.
Questionnaire Form 500
To prepare Dihart tooling and machining proposals, the following information is needed:
Company:
Department:
Contact:
Telephone:
E-mail:
Fax:
Customer-No:
Date:
Distributor:
1. Work piece
3. Machine and tool fixing arrangement
Name of work piece:
Machine type and brand:
Material specification:
Attachment of spindle:
Material No.:
Tool fixing arrangement:
Tensile strength:
Heat treatment:
Speed [RPM] max:
Additional information:
❏ variable
❏ fix
❏ variable
❏ fix
Feed [ft/min] max:
2. Bore
Diameter and tolerance:
Circular accuracy of spindle:
Length of bore:
Surface finish RMS:
Circular error allowed:
❏ horizontal
❏ vertical
Tool:
❏ stationary
❏ rotating
Coolant supply through tool shank:
CPK:
❏ yes
❏ no
Brand and type of lubricant:
Type of bore:
1
Machining:
Lubricant ratio of mixture:
2
1
bottom to be reamed?
2
length of interruption:
2
1
❏ yes
1
1+2
1+2
❏ no
Diameter of pre-machining:
Method of pre-reaming:
Number of bores, parts per year:
4. Drawing
Please include a component drawing or draw a sketch below:
Please send the filled out questionnaire to the responsible distributor.
129
Cuestionario – Formulario 500
A fin de poder preparar las propuestas de mecanizado y herramental Dihart es necesaria la información siguiente:
Empresa:
Departamento:
Contacto:
Teléfono:
E-mail:
Fax:
Cliente núm.:
Fecha:
Distribuidor:
1. Pieza de trabajo
3. Disposición de fijación de herramientas y máquina
Nombre de la pieza de trabajo:
Tipo y marca de máquina:
Especificaciones del material:
Amarre del husillo:
Material núm.:
Disposición de fijación de herramienta:
Resistencia a la tracción:
Termotratamiento:
Máxima velocidad [r.p.m.]:
Información adicional:
❏ Variable
Máxima alimentación [mm/min]:
2. Agujero
❏ Variable
Diámetro y tolerancia:
Acabado superficial Ra/Rt/Rz:
Error circular permitido:
Mecanizado:
❏ Horizontal
❏ Vertical
Herramienta:
❏ Estacionaria
❏ Girando
Refrigeración a través del mango de la herramienta:
CPK:
❏ Sí
Tipo de agujero:
Marca y tipo de lubricante:
Relación y mezcla del lubricante:
1
2
2
¿Fondo a escariar?
1
❏ Sí
1
1+2
1+2
❏ No
Longitud de interrupción:
Diámetro de mecanizado previo:
Método de escariado previo:
Número de agujeros, piezas por año:
4. Dibujo
Por favor incluya un dibujo del componente o haga un bosquejo a mano en la cuadrícula:
130
❏ Fija
Precisión circular del husillo:
Longitud del agujero:
1
❏ Fija
Por favor envíe el cuestionario al distribuidor responsable.
❏ No
Evaluation sheet Form 600
For reaming tests and complaints please fill out this form:
Company:
Department:
Contact:
Telephone:
E-mail:
Fax:
Customer-No:
Date:
Distributor:
1. Work piece
3. Machine and tool fixing arrangement
Name of work piece:
Machine type and brand:
Material specification:
Attachment of spindle:
Material No.:
Tool fixing arrangement:
Tensile strength:
Heat treatment:
Speed [RPM] max:
Additional information:
❏ variable
❏ fix
❏ variable
❏ fix
Feed [ft/min] max:
2. Bore
Diameter and tolerance:
Circular accuracy of spindle:
Length of bore:
Surface finish RMS:
Circular error allowed:
Machining:
❏ horizontal
❏ vertical
Tool:
❏ stationary
❏ rotating
Coolant supply through tool shank:
CPK:
❏ yes
❏ no
Brand and type of lubricant:
Type of bore:
Lubricant ratio of mixture:
1
2
1
bottom to be reamed?
2
length of interruption:
2
1
1
❏ yes
1 +2
1 +2
❏ no
4. Tool
Type and number:
Cutting material / coating:
ASG:
Diameter of pre-machining:
Method of pre-reaming:
Number of bores, parts per year:
5. Test results
Bore:
Nr. 1
Nr. 2
Nr. 3
Nr. 4
Nr. 5
Nr. 6
Cutting speed [ft/min]:
Speed [RPM]:
Feed:
❏ [inch/rev]
❏ [inch/min]
Concentricity of the tool measured in the machine [inch]:
Bore diameter:
entrance
exit
Circular error [inch]:
Surface quality:
❏ RMS
No. of reamed bores:
Tool life [ft]:
Performance:
Overall performance: ❏ excellent ❏ good ❏ unsatisfactory
131
Hoja de evaluación – Formulario 600
Para pruebas de escariado y quejas por favor rellene este formulario:
Empresa:
Departamento:
Contacto:
Teléfono:
E-mail:
Fax:
Cliente núm.:
Fecha:
Distribuidor:
1. Pieza de trabajo
3. Disposición de fijación de herramientas y máquina
Nombre de la pieza de trabajo:
Tipo y marca de máquina:
Especificaciones del material:
Amarre del husillo:
Material núm.:
Disposición de fijación de herramienta:
Resistencia a la tracción:
Termotratamiento:
Máxima velocidad [r.p.m.]:
❏ Variable
Información adicional:
❏ Fija
Máxima alimentación [mm/min]:
2. Agujero
❏ Variable
Diámetro y tolerancia:
❏ Fija
Precisión circular del husillo:
Longitud del agujero:
Acabado superficial Ra/Rt/Rz:
Error circular permitido:
Mecanizado:
❏ Horizontal
❏ Vertical
Herramienta:
❏ Estacionaria
❏ Girando
Refrigeración a través del mango de la herramienta:
CPK:
❏ Sí
Tipo de agujero:
❏ No
Marca y tipo de lubricante:
Relación y mezcla del lubricante:
1
1
2
2
¿Fondo a escariar?
1
1+2
1
❏ Sí
1+2
4. Herramienta
❏ No
Tipo y número:
Longitud de interrupción:
Revestimiento/material de cortar:
Diámetro de mecanizado previo:
ASG:
Método de escariado previo:
Número de agujeros, piezas por año:
5. Resultados de pruebas
Agujero:
Núm. 1
Velocidad de corte [m/min]:
Velocidad [r.p.m.]:
Alimentación:
❏ [mm/rev]
❏ [mm/min]
Concentricidad de la herramienta medida en la máquina [µm]:
Diámetro de agujero:
Entrada
Salida
Error circular [µm]:
❏ Ra/Rt/Rz
Calidad superficial:
Número de agujeros escariados:
Vida útil de la herramienta [m]:
Rendimiento:
Rendimiento general:
132
❏ Excelente
❏ Bueno
❏ Insatisfactorio
Núm. 2
Núm. 3
Núm. 4
Núm. 5
Núm. 6
Numerical Index
Indice numérico
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
1286439
1286447
1286463
1286501
82
82
82
82
20
20
20
340.92
340.93
90
90
34
34
34
34
34
34
34
34
300.30.002
300.30.003
300.30.004
300.30.005
300.30.006
300.30.007
300.30.008
300.30.009
34
34
34
34
34
34
34
34
300.45
20
301.80.001
301.80.002
301.80.003
301.80.004
301.80.005
301.80.006
301.80.007
306.20.001
306.20.002
306.20.003
306.20.004
314.60.001
314.60.002
314.60.003
34
34
34
34
34
34
34
34
34
34
34
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
35
28
28
28
28
28
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
350.03.001
350.03.002
350.03.003
350.03.004
350.03.005
350.04.001
350.04.002
350.04.003
350.04.004
350.04.005
350.14.001
350.14.002
350.14.003
350.23.001
350.23.002
350.23.003
504.76.008
504.76.009
504.76.010
504.76.011
504.76.012
15A.10.20001
15A.10.20002
15A.10.20003
15A.10.20004
15A.10.20005
15A.10.20006
15A.10.20007
15A.10.20008
15A.10.20009
15A.10.20010
15A.10.20011
15A.10.20012
15A.10.20013
15A.10.20014
15A.10.20015
15A.10.20016
15A.10.20017
15A.10.20018
15A.10.20019
15A.10.20020
15A.10.20021
15A.10.20022
15A.10.20023
15A.10.20024
15A.10.20025
15A.10.20026
15A.10.20027
15A.10.20028
15A.11.20001
15A.11.20002
15A.11.20003
15A.11.20004
15A.11.20005
15A.11.20006
15A.11.20007
15A.11.20008
15A.11.20009
15A.11.20010
15A.11.20011
15A.11.20012
15A.11.20013
15A.11.20014
15A.11.20015
15A.11.20016
15A.11.20017
15A.11.20018
15A.11.20019
15A.11.20020
15A.11.20021
15A.11.20022
15A.11.20023
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
52, 53
300.07
300.08
300.25
099.00.088
099.00.090
099.00.092
099.00.095
099.15.001/10
099.15.002/13
099.15.006/19
099.15.009/22
15A.11.20024
15A.11.20025
15A.11.20026
15A.11.20027
15A.11.20028
15A.12.20001
15A.12.20002
15A.12.20003
15A.12.20004
15A.12.20005
15A.12.20006
15A.12.20007
15A.12.20008
15A.12.20009
15A.12.20010
15A.12.20011
15A.12.20012
15A.12.20013
15A.12.20014
15A.12.20015
15A.12.20016
15A.12.20017
15A.12.20018
15A.12.20019
15A.12.20020
15A.12.20021
15A.12.20022
15A.12.20023
15A.12.20024
15A.12.20025
15A.12.20026
15A.12.20027
15A.12.20028
15A.13.20001
15A.13.20002
15A.13.20003
15A.13.20004
15A.13.20005
15A.13.20006
15A.13.20007
15A.13.20008
15A.13.20009
15A.13.20010
15A.13.20011
15A.13.20012
15A.13.20013
15A.13.20014
15A.13.20015
15A.13.20016
15A.13.20017
15A.13.20018
15A.13.20019
15A.13.20020
15A.13.20021
15A.13.20022
15A.13.20023
15A.13.20024
15A.13.20025
15A.13.20026
15A.13.20027
15A.13.20028
504.81.001
504.81.002
504.81.003
504.81.004
504.81.005
504.81.006
504.81.007
504.81.008
504.81.009
504.81.010
504.81.011
504.81.012
29
29
29
29
29
29
29
29
29
29
29
29
326.40
326.45
73
73
500.76.012
500.76.013
500.76.014
500.76.015
500.76.016
500.76.017
500.76.039
500.76.040
500.76.041
500.76.042
500.76.043
32
32
32
32
32
32
32
32
32
32
32
505.76.012
505.76.013
505.76.014
505.76.015
505.76.016
505.76.017
505.76.039
505.76.040
505.76.041
505.76.042
505.76.043
32
32
32
32
32
32
32
32
32
32
32
340.15.001
340.15.002
340.15.003
340.15.004
340.15.005
96
96
96
96
96
340.20
340.21
90
90
340.33.001
340.33.002
340.33.003
340.33.004
340.33.005
340.35.001
340.35.002
340.35.003
340.35.004
340.35.005
96
96
96
96
96
96
96
96
96
96
503.76.001
503.76.002
503.76.003
503.76.004
503.76.005
503.76.006
503.76.007
503.76.008
503.76.009
503.76.010
503.76.011
503.76.012
28
28
28
28
28
28
28
28
28
28
28
28
340.37
340.38
340.66
340.67
340.70
340.71
90
90
90
90
90
90
503.81.001
503.81.002
503.81.003
503.81.004
503.81.005
503.81.006
503.81.007
503.81.008
503.81.009
503.81.010
503.81.011
503.81.012
29
29
29
29
29
29
29
29
29
29
29
29
507.02.001
507.02.002
507.02.003
507.02.004
507.02.005
507.02.006
507.02.007
507.02.008
507.02.009
507.02.010
507.02.011
507.02.012
507.02.013
507.02.014
507.02.015
507.02.016
507.02.017
507.02.037
507.02.038
507.02.039
507.02.040
507.02.041
507.02.042
507.02.043
507.02.044
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
15K.10.10001
97
300.05
20
340.83.001
340.83.002
340.83.003
340.83.004
340.83.005
96
96
96
96
96
504.76.001
504.76.002
504.76.003
504.76.004
504.76.005
504.76.006
504.76.007
28
28
28
28
28
28
28
508.53.001
508.53.002
508.53.003
508.53.004
508.53.005
508.53.006
508.53.009
508.53.010
26
26
26
26
26
26
26
26
133
134
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
508.53.011
508.53.018
508.53.019
508.53.020
508.53.021
508.53.022
508.53.023
508.53.024
508.53.025
508.53.026
508.53.027
508.53.036
508.53.037
508.53.038
508.53.039
508.53.040
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
510.15.010
510.15.011
35
35
514.41.002
514.41.003
514.41.004
514.41.005
514.41.006
514.41.007
514.41.008
514.41.009
514.41.010
514.41.011
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
31
30
30
30
30
30
30
30
30
30
30
30
25
25
25
25
25
25
25
25
25
25
25
513.41.001
513.41.002
513.41.003
513.41.004
513.41.005
513.41.006
513.41.007
513.41.008
513.41.009
513.41.010
513.41.011
514.76.001
514.76.002
514.76.003
514.76.004
514.76.005
514.76.006
514.76.007
514.76.008
514.76.009
514.76.010
514.76.011
517.81.005
517.81.006
517.81.007
517.81.008
517.81.009
517.81.010
517.81.011
517.81.012
517.81.013
517.81.014
517.81.015
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
513.76.001
513.76.002
513.76.003
513.76.004
513.76.005
513.76.006
513.76.007
513.76.008
513.76.009
513.76.010
513.76.011
30
30
30
30
30
30
30
30
30
30
30
514.81.001
514.81.002
514.81.003
514.81.004
514.81.005
514.81.006
514.81.007
514.81.008
514.81.009
514.81.010
514.81.011
30
30
30
30
30
30
30
30
30
30
30
518.78.001
518.78.002
518.78.003
518.78.004
518.78.005
518.78.006
518.78.009
518.78.010
518.78.011
518.78.012
518.78.013
518.78.014
518.78.015
518.78.016
518.78.017
518.78.018
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
509.76.001
509.76.002
509.76.003
509.76.004
509.76.005
509.76.006
509.76.007
509.76.008
509.76.009
509.76.010
509.76.041
509.76.042
509.76.043
509.76.044
509.76.045
509.76.046
509.76.047
509.76.048
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
31
31
31
31
31
31
31
31
31
31
31
509.51.001
509.51.002
509.51.003
509.51.004
509.51.005
509.51.006
509.51.007
509.51.008
509.51.009
509.51.010
509.51.041
509.51.042
509.51.043
509.51.044
509.51.045
509.51.046
509.51.047
509.51.048
510.45.001
510.45.002
510.45.003
510.45.004
510.45.005
510.45.006
510.45.007
510.45.008
510.46.001
510.46.002
510.46.003
510.46.004
510.46.005
510.46.006
510.46.007
510.46.008
510.47.001
510.47.002
510.47.003
510.47.004
510.47.005
510.47.006
510.47.007
510.47.008
510.55.001
510.55.002
510.55.003
510.55.004
510.55.005
510.55.006
510.55.007
510.55.008
510.56.001
510.56.002
510.56.003
510.56.004
510.56.005
510.56.006
510.56.007
510.56.008
510.57.001
510.57.002
510.57.003
510.57.004
510.57.005
510.57.006
510.57.007
510.57.008
513.36.001
513.36.002
513.36.003
513.36.004
513.36.005
513.36.006
513.36.007
513.36.008
513.36.009
513.36.010
513.36.011
513.81.001
513.81.002
513.81.003
513.81.004
513.81.005
513.81.006
513.81.007
513.81.008
513.81.009
513.81.010
513.81.011
30
30
30
30
30
30
30
30
30
30
30
515.76.008
515.76.009
515.76.010
515.76.011
515.76.013
33
33
33
33
33
515.81.008
515.81.009
515.81.010
515.81.011
515.81.013
33
33
33
33
33
518.82.001
518.82.002
518.82.003
518.82.004
518.82.005
518.82.006
518.82.009
518.82.010
518.82.011
518.82.012
518.82.013
518.82.014
518.82.015
518.82.016
518.82.017
518.82.018
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
510.14.001
510.14.002
510.14.003
510.15.001
510.15.002
510.15.003
510.15.004
510.15.005
510.15.006
510.15.007
510.15.008
510.15.009
35
35
35
35
35
35
35
35
35
35
35
35
510.76.008
510.76.009
510.76.010
510.76.011
510.76.013
33
33
33
33
33
23
23
23
23
23
23
23
23
23
23
23
33
33
33
33
33
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
519.46.001
519.46.002
519.46.003
519.46.004
519.46.005
519.46.006
519.46.007
519.46.008
519.46.009
519.46.018
519.46.019
510.81.008
510.81.009
510.81.010
510.81.011
510.81.013
51200 00425
51200 00432
117, 124
125
517.76.001
517.76.002
115
517.76.003
115
37, 96, 115 517.76.004
517.76.005
115
517.76.006
37, 115
517.76.007
517.76.008
31
517.76.009
31
517.76.010
31
517.76.011
31
517.76.012
31
517.76.013
31
517.76.014
31
517.76.015
31
31
517.81.001
31
517.81.002
31
517.81.003
517.81.004
31
519.51.001
519.51.002
519.51.003
519.51.004
519.51.005
519.51.006
519.51.007
519.51.008
519.51.009
23
23
23
23
23
23
23
23
23
51391 00040
51391 00050
51391 00063
51391 00080
51391 00100
514.36.001
514.36.002
514.36.003
514.36.004
514.36.005
514.36.006
514.36.007
514.36.008
514.36.009
514.36.010
514.36.011
514.41.001
25
25
25
25
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
519.51.018
519.51.019
519.76.001
519.76.002
519.76.003
519.76.004
519.76.005
519.76.006
519.76.007
519.76.008
519.76.009
519.76.018
519.76.019
23
23
23
23
23
23
23
23
23
23
23
23
23
92
540.13.001
540.13.002
540.13.003
540.13.004
540.13.005
540.13.006
540.13.007
540.13.008
95
95
95
95
95
95
95
95
545.07.006
545.07.009
545.07.010
545.07.011
106
106
106
106
545.10.001
545.10.003
545.10.004
545.10.010
545.10.011
108
108
108
108
108
23
23
23
23
23
23
23
23
23
23
23
540.36.000
540.36.001
540.36.002
540.36.003
540.36.004
540.36.005
540.36.006
540.36.007
94
94
94
94
94
94
94
94
545.13.337
545.13.338
545.13.339
109
109
109
526.15
526.17
526.19
71
71
71
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
540.07.015
519.81.001
519.81.002
519.81.003
519.81.004
519.81.005
519.81.006
519.81.007
519.81.008
519.81.009
519.81.018
519.81.019
52806 32065
52806 32070
52806 32075
52806 32080
52806 32085
52806 32090
52806 32095
52806 32100
52806 32105
52806 32110
52806 32115
52806 32120
52806 32125
52806 32130
52806 32135
52806 32140
52806 32145
52806 32150
52806 32155
52806 32160
52806 32165
52806 32170
52806 32175
52806 32180
52806 32185
52806 32190
52806 32195
52806 32200
72
72
72
93
93
93
93
93
93
93
93
93
93
93
93
114
114
114
114
114
114
114
114
114
114
114
526.35
526.37
526.39
545.40.001
545.40.002
545.40.003
545.40.004
545.40.006
545.40.007
112
112
112
112
112
112
52806 25035
52806 25040
52806 25045
52806 25050
52806 25055
52806 25060
52806 25065
52806 25070
52806 25075
52806 25080
52806 25085
52806 25090
52806 25095
52806 25100
52806 25105
52806 25110
52806 25115
52806 25120
52806 25125
52806 25130
52806 25135
52806 25140
52806 25145
52806 25150
52806 25155
52806 25160
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
545.47.001
545.47.002
545.47.010
114
114
114
545.53.001
545.53.002
113
113
545.55.000
545.55.001
545.55.002
545.55.003
545.55.004
545.55.005
545.55.006
111
111
111
111
111
111
111
545.57.000
545.57.001
545.57.002
545.57.003
545.57.004
545.57.005
114
114
114
114
114
114
52806 32035
52806 32040
52806 32045
52806 32050
52806 32055
52806 32060
125
125
125
125
125
125
540.48.001
540.48.002
540.48.003
540.48.004
540.48.005
540.48.006
540.48.007
540.48.011
540.48.012
115
540.48.013
115
540.48.014
37, 96, 115 540.48.015
37, 96, 115
115
540.56.001
37, 115
540.56.002
540.56.003
92
540.56.004
92
540.56.005
92
540.56.006
92
540.56.007
92
540.56.008
92
92
540.66.000
92
540.66.001
92
540.66.002
92
540.66.003
92
540.66.004
540.66.005
96
540.66.006
96
540.66.007
96
96
545.00.001
96
545.00.002
545.00.003
96
96
545.03.002
545.03.003
92
545.03.004
92
545.03.005
92
545.03.006
92
545.03.009
92
545.03.010
92
92
545.07.002
92
545.07.003
92
545.07.004
92
545.07.005
545.25.001
545.25.002
545.25.010
545.26.001
545.26.002
545.26.002
545.27.001
545.27.002
545.28.001
545.28.002
545.37.001
545.62.001
545.62.004
545.62.011
545.62.014
545.62.015
545.62.016
545.62.017
545.62.018
545.62.020
545.62.021
545.62.022
110
110
110
110
110
110
110
110
110
110
110
52911 00751
52911 00920
52911 01020
52911 01025
52911 01320
52911 01430
540.02.001
540.02.002
540.02.003
540.02.004
540.02.005
540.02.006
540.02.007
540.02.012
540.02.013
540.02.014
540.02.015
540.03.001
540.03.002
540.03.003
540.03.004
540.03.005
540.04.001
540.04.002
540.07.001
540.07.002
540.07.003
540.07.004
540.07.005
540.07.006
540.07.007
540.07.012
540.07.013
540.07.014
95
95
95
95
95
95
95
95
94
94
94
94
94
94
94
94
107
107
107
106
106
106
106
106
106
106
106
106
106
106
Order No
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Page
Página
545.77.001
545.77.003
545.77.004
545.77.011
108
108
108
108
545.85.001
545.85.002
545.85.003
545.85.004
545.85.005
111
111
111
111
111
545.87.001
545.87.003
545.87.004
545.87.010
545.87.011
109
109
109
109
109
549.01.001
549.01.002
549.01.003
549.01.004
549.01.005
549.01.006
549.01.007
91
91
91
91
91
91
91
549.06.001
549.06.002
549.06.003
549.06.004
549.06.005
549.06.006
549.06.007
91
91
91
91
91
91
91
549.28.001
549.28.002
549.28.003
549.28.004
549.28.005
549.28.006
549.28.007
549.28.012
549.28.013
549.28.014
549.28.015
92
92
92
92
92
92
92
92
92
92
92
549.31.001
549.31.002
549.31.003
549.31.004
549.31.005
549.31.006
549.31.007
549.31.012
549.31.013
549.31.014
549.31.015
92
92
92
92
92
92
92
92
92
92
92
549.36.001
549.36.002
549.36.003
549.36.004
549.36.005
549.36.006
549.36.007
94
94
94
94
94
94
94
549.40.001
94
135
136
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
549.40.002
549.40.003
549.40.004
549.40.005
549.40.006
549.40.007
94
94
94
94
94
94
55M.21
55M.37
55M.67
55M.71
55M.93
61
61
61
61
61
549.48.001
549.48.002
549.48.003
549.48.004
549.48.005
549.48.006
549.48.007
549.48.011
549.48.012
549.48.013
549.48.014
549.48.015
93
93
93
93
93
93
93
93
93
93
93
93
55N.21
55N.37
55N.67
55N.71
55N.93
61
61
61
61
61
55P.21
49
549.51.001
549.51.002
549.51.003
549.51.004
549.51.005
549.51.006
549.51.007
91
91
91
91
91
91
91
55Q.21
55Q.37
55Q.67
55Q.71
55Q.93
49
49
49
49
49
549.56.001
549.56.002
549.56.003
549.56.004
549.56.005
549.56.006
549.56.007
91
91
91
91
91
91
91
55R.20
55R.21
55R.36
55R.37
55R.66
55R.67
55R.70
55R.71
55R.92
55R.93
51
49
51
49
51
49
51
49
51
49
55S.21
63
549.83.002
549.83.003
549.83.004
549.83.005
549.83.006
549.83.007
549.83.008
95
95
95
95
95
95
95
55T.21
55T.37
55T.67
55T.71
55T.93
63
63
63
63
63
549.86.002
549.86.003
549.86.004
549.86.005
549.86.006
549.86.007
549.86.008
95
95
95
95
95
95
95
55U.20
55U.21
55U.36
55U.37
55U.66
55U.67
55U.70
55U.71
55U.92
55U.93
65
63
65
63
65
63
65
63
65
63
55G.21
47
56G.21
46
55H.21
55H.37
55H.67
55H.71
55H.93
47
47
47
47
47
56H.21
56H.37
56H.67
56H.71
56H.93
46
46
46
46
46
55J.21
55J.37
55J.67
55J.71
55J.93
47
47
47
47
47
56J.21
56J.37
56J.67
56J.71
56J.93
46
46
46
46
46
55K.21
61
56K.21
56M.21
60
60
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
Order No
Referencia
Page
Página
56M.37
56M.67
56M.71
56M.93
60
60
60
60
640.03.005
82
690.14
103
56N.21
56N.37
56N.67
56N.71
56N.93
60
60
60
60
60
640.04.001
640.04.002
640.04.003
640.04.005
640.04.006
82
82
82
82
82
640.20
640.21
78
78
56P.21
48
56Q.21
56Q.37
56Q.67
56Q.71
56Q.93
48
48
48
48
48
640.31.001
640.31.002
640.31.003
640.31.004
640.31.005
79
79
79
79
79
A33 54000.0400
A33 54000.0500
A33 54000.0600
A33 54000.0700
A33 54000.0800
A33 54000.0900
A33 54000.1000
A33 54000.1100
A33 54000.1200
A33 54000.1300
A33 54000.1400
A33 54000.1500
A33 54000.1600
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
117, 124
56R.20
56R.21
56R.36
56R.37
56R.66
56R.67
56R.70
56R.71
56R.92
56R.93
50
48
50
48
50
48
50
48
50
48
640.36
640.37
78
78
640.41.001
640.41.002
640.41.003
640.41.005
640.41.006
81
81
81
81
81
56S.21
62
56T.21
56T.37
56T.67
56T.71
56T.93
62
62
62
62
62
640.43.001
640.43.002
640.43.003
640.43.004
640.43.005
640.43.011
640.43.012
640.43.013
640.43.014
640.43.015
84
84
84
84
84
84
84
84
84
84
A33 55000.0400
A33 55000.0500
A33 55000.0600
A33 55000.0700
A33 55000.0800
A33 55000.0900
A33 55000.1000
A33 55000.1100
A33 55000.1200
A33 55000.1300
A33 55000.1400
A33 55000.1500
A33 55000.1600
A33 55000.1700
A33 55000.1800
A33 55000.1900
A33 55000.2000
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
56U.20
56U.21
56U.36
56U.37
56U.66
56U.67
56U.70
56U.71
56U.92
56U.93
64
62
64
62
64
62
64
62
64
62
640.61.001
640.61.002
640.61.003
640.61.005
640.61.006
81
81
81
81
81
640.66
640.67
640.70
640.71
78
78
78
78
57B.40.00010
57B.40.00020
57B.49.00010
57B.49.00020
57B.49.00030
57B.49.00040
57B.50.00010
57B.50.00020
123
123
122
122
122
122
123
123
640.81.001
640.81.002
640.81.003
640.81.005
640.81.006
80
80
80
80
80
80
80
80
80
80
82
82
82
82
82
82
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
116
640.01.001
640.01.002
640.01.003
640.01.005
640.01.006
640.84.001
640.84.002
640.84.003
640.84.004
640.84.005
640.84.006
L01 13200
L01 13210
L01 13220
L01 13230
L01 13240
L01 13250
L01 13260
L01 13270
L01 13280
L01 13290
L01 13300
L01 13310
L01 13320
L01 13330
L01 13500
L01 13510
L01 13520
L01 13530
L01 13540
L01 13550
L01 13560
L01 13570
L01 13580
640.92
640.93
78
78
640.03.001
640.03.002
640.03.003
82
82
82
690.10
690.11
690.13
102
103
102
N00 15260
N00 15270
N00 15280
N00 15290
N00 17660
N00 17670
N00 17680
N00 17690
N00 17700
115
115
115
115
37, 96
37, 96,115
37, 96,115
37, 115
37
KOMET GROUP International Agencies
Agencias Internacionales de KOMET GROUP
Europe · Europa
Outside Europe · Fuera de Europa
Belgium · Bélgica
Denmark · Dinamarca
Germany · Alemania
Finland · Finlandia
France · Francia
Great Britain · Gran Bretaña
Ireland · Irlanda
Italy · Italia
Croatia · Croacia
Luxemburg · Luxemburgo
Netherlands · Países Bajos
Norway · Noruega
Austria · Austria
Poland · Polonia
Portugal · Portugal
Romania · Rumania
Sweden · Suecia
Switzerland · Suiza
Slovak Republic · Republica Eslovaca
Slovenia · Eslovenia
Spain · España
Czech Republic · Republica Checa
Turkey · Turquía
Hungary · Hungría
Egypt · Egipto
Argentina · Argentina
Australia · Australia
Brazil · Brasil
China · China
India · India
Indonesia · Indonesia
Iran · Irán
Israel · Israel
Japan · Japón
Canada · Canadá
Korea · Corea
Malaysia · Malasia
Mexico · México
New Zealand · Nueva Zelanda
Singapore · Singapur
South Africa · Sudáfrica
Taiwan · Taiwán
Thailand · Tailandia
USA · EE.UU.
A detailed adress-list is available on the internet at www.kometgroup.com
En el Internet esta disponible una lista detallada de direcciones en: www.kometgroup.com
KOMET of America, Inc.
2050 Mitchell Blvd.
Schaumburg
IL 60193-4544 USA
Phone +1-8 47-9 23 / 84 00
+1-8 47-9 23 / 84 80
Fax
+1-8 00-8 65 / 66 38
[email protected]
www.komet.com
Germany
Austria
Italy
KOMET GROUP GmbH
Zeppelinstrasse 3
D-74354 Besigheim
Phone +49(0)7143.373-0
Fax
+49(0)7143.373-233
[email protected]
www.kometgroup.com
KOMET Werkzeuge Ges.m.b.H.
Wagramer Strasse 173
A-1220 Wien
Phone +43-1-2 59 22-04
+43-1-2 59 22-12
Fax
+43-1-2 59 22 12-76
[email protected]
KOMET Utensili S.R.L.
Via Menotti Serrati 74
I-20098 S. Giuliano Mil.
Phone +39-02-98 40 28 1
Fax
+39-02-98 44 96 2
[email protected]
KOMET Precision Tools
GmbH & Co. KG
Zeppelinstrasse 3
D-74354 Besigheim
Phone +49(0)7143.373-0
Fax
+49(0)7143.373-233
[email protected]
JEL Precision Tools GmbH + Co. KG
Ruppmannstrasse 32
D-70565 Stuttgart / Vaihingen
Phone +49(0)711.78891-0
Fax
+49(0)711.78891-11
[email protected]
Poland
France
KOMET S.A.R.L.
13, Rue La Fayette
B.P. 67
F-67024 Strasbourg-Cedex 1
Phone +33-3-88 / 79 36 60
Fax
+33-3-88 / 79 28 80
[email protected]
KOMET-URPOL Sp.z.o.o.
ul. Stoczniowców 2
PL 47-200 Ke˛dzierzyn-Koźle
Phone +48-77-482 90 60
Fax
+48-77-406 10 70
[email protected]
Switzerland
Great Britain
KOMET (UK) Ltd.
Unit 4 Triton Park
Brownsover Road
Swift Valley / Rugby
CV21 1SG
Phone +44-17 88-57 97 89
Fax
+44-17 88-57 97 90
[email protected]
DIHART AG Precision Tools
Industriestrasse 2
CH-4657 Dulliken
Phone +41-62-2 85 42 00
Fax
+41-62-2 85 42 99
[email protected]
Mexico
Brazil
India
KOMET de Mexico
S. de R. L. de C.V
Acceso „A“, No. 110
Parque Industrial Jurica,
76120,Queretaro,Qro.Mexico
Phone +52 442 2-18-25-44
Fax
+52 442 2-18-20-77
[email protected]
KOMET do Brasil, Ltda.
Rua Alexandre de Gusmão, 399
São Paulo - SP, BRASIL
Phone +55-11-56 82-00 01
Fax
+55-11-56 81-98 02
[email protected]
KOMET Precision Tools India Pvt. Ltd.
121/B, Bommasandra Industrial Area
BANGALORE - 560 099 INDIA
Phone +91-80-7 83 48 21
Fax
+91-80-7 83 44 95
[email protected]
China
Japan
399 38 024 42-6T-09/05 Printed in Switzerland
© 2005 DIHART AG Precision Tools
We reserve the right to make modifications.
Nos reservamos el derecho a efectuar
modificaciones.
KOMET GROUP
Precision Tools (Taicang) Co., Ltd.
(Headquarter Asia Pacific)
Suzhou Road
Taicang, Jiangsu Province, 215400
China
Tel. +86(0)512.535757-58
Fax +86(0)512.535757-59
[email protected]
KOMET GROUP KK
Tomei Grand BLD
2-30 Issha Meito
465-0093 Nagoya
Japan
Tel. +81(52)7092311
Fax +81(52)7027022
[email protected]