catalog Square D finales de carrera

Limit Switches
Catalog
March
File 9007 / XC
07
CONTENTS
Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Applications by Market Segment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Osiswitch® XC Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Osiswitch Snap Action Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Osiswitch Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Osiswitch Compact Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Osiswitch Classic Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Class 9007 Industrial Snap Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Class 9007 Miniature Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Class 9007AW Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . 157
Class 9007C Heavy Duty Industrial Limit Switches . . . . . . . . . . . . . . . . . 158
Class 9007T and FT Severe Duty Mill and Foundry Limit Switches . . . . 210
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches . 222
Building a New Electric World
Limit Switches
Selection Guide
Osiswitch® Universal
Design
Miniature
Compact
Catalog number
XCMD
XCKD
Enclosure
Metal
Features
Mounting by the body or by the head
Modularity
Head, body and connection modularity
CENELEC conformity
—
EN 50047
EN 50047 compatible
Body dimensions (w x h x d),
mm (in.)
30 x 50 x 16
(1.18 x 1.97 x 0.63)
31 x 65 x 30
(1.22 x 2.56 x 1.18)
58 x 51 x 30
(2.28 x 2.01 x 1.18)
Head
Linear movement (plunger)
Rotary movement (lever)
Rotary movement, multi-directional
Same heads for ranges XCMD, XCKD, XCKP and XCKT
Limit Switches
Contact
blocks
XCKP
XCKT
Plastic, double insulated
Head and body modularity
2 snap action contacts with
positive opening operation
N/C + N/O; N/C + N/C
3 snap action contacts with
positive opening operation
N/C + N/C + N/O
N/C + N/C + N/O; N/C + N/O + N/O
4 snap action contacts with
positive opening operation
N/C + N/C + N/O + N/O
—
2 slow break contacts with
positive opening operation
N/C + N/O break before make
N/C + N/O break before make; N/O + N/C make before break;
N/C + N/C simultaneous
2 slow break contacts
—
N/O + N/O simultaneous
3 slow break contacts with
positive opening operation
N/C + N/C + N/O break before
make
N/C + N/C + N/O break before make;
N/C + N/O + N/O break before make
—
Pre-cabled
2 contacts: 400 V/6 A
3 contacts: 400 V/4 A
4 contacts: 400 V/3 A
Screw terminal
2 contacts: 500 V/10 A
3 contacts: 400 V/6 A
Screw terminal
2 contacts:
500 V/10 A
Insulation voltage (Ui) / thermal current
(Ithe)
N/C + N/O
—
Integral M12, 4-pin:
250 V/3 A
Integral M12, 5-pin:
60 V/4 A
Integral M12, 4-pin:
250 V/3 A
NEMA Types 1, 2, 4X, 6, 12
IP 66, IP 67, IP 68,
IK 06
NEMA Types 1, 2, 4, 6, 12, 13
IP 66, IP 67,
IK 06
NEMA Types 1, 2, 4, 6, 6P, 12, 13 NEMA Types 1, 2, 4, 6, 12, 13
IP 66, IP 67,
IP 66, IP 67,
IK 04
IK 04
Screw terminals
—
1 entry for ISO M16 or M20, PG 11, PG 13 conduit thread or
1/2" NPT, PF 1/2
Pre-cabled
Integral: No
Remote: Yes
—
Connector
Integral or remote M12 or
remote 7/8" 16UN
Integral M12
42
54 and 58
Connector
Integral M12, 5-pin:
60 V/4 A
—
Remote 7/8" 16UN:
250 V/6 A
Degree of protection
Connection
Page
2 entries for ISO M16 or PG 11
conduit thread or 1/2" NPT
(using adapter
—
60 and 64
66
2
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® Optimum and Application
Design
Miniature Optimum
Catalog number
XCMN
XCDR
XCPR
Enclosure
Plastic, double insulated
Metal
Plastic, double insulated
Features
Mounting by the body or by the
head
Mounting by the body
Modularity
—
CENELEC conformity
—
Body dimensions (w x h x d),
mm (in.)
30 x 50 x 16
(1.18 x 1.97 x 0.63)
31 x 65 x 30
(1.22 x 2.56 x 1.18)
Head
Linear movement (plunger)
Rotary movement (lever)
Rotary movement, multidirectional
Linear movement (plunger)
Rotary movement (lever)
Same heads for ranges XCDR, XCPR and XCTR
N/C + N/O
3 snap action contacts with
positive opening operation
—
4 snap action contacts with
positive opening operation
—
2 slow break contacts with
positive opening operation
—
2 slow break contacts
—
3 slow break contacts with
positive opening operation
—
Screw terminal
Insulation voltage (Ui) / thermal current (Ithe) 2 contacts:
400 V/6 A
Connector
Connection
58 x 51 x 30
(2.28 x 2.01 x 1.18)
N/C + N/O break before make
Screw terminal
2 contacts:
500 V/10 A
—
NEMA Types 1, 2, 13
IP 65,
IK 04
IP 66, IP 67,
IK 04
Screw terminals
—
1 entry for ISO M20 or PG 13 conduit thread or 1/2" NPT
Pre-cabled
Yes
Degree of protection
XCTR
Limit Switches
Contact
blocks
2 snap action contacts with
positive opening operation
Compact Application: with manual reset
2 entries for ISO M16 or PG 11
conduit thread or 1/2" NPT
(using adapter)
—
—
Connector
Page
50
74
76
78
3
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® Classic
Design
Classic
Catalog number
XCKM
Enclosure
Metal
Features
3 conduit entries
Modularity
Head + Body + Operator
CENELEC or DIN conformity
—
Body dimensions (w x h x d),
mm (in.)
63 x 64 x 30
(2.48 x 2.52 x 1.18)
XCKL
XCKJ
Fixed or plug-in body, -40 °C (-40 °F)
or +120 °C (+248 °F) versions
EN 50041
52 x 72 x 30
(2.05 x 2.83 x 1.18)
40 x 77 x 44 (1.57 x 3.03 x 1.73)
42.5 x 84 x 36 (1.67 x 3.31 x 1.42)
N/C + N/O
N/C + N/O; N/C + N/C
Linear movement (plunger)
Head
Rotary movement (lever)
Limit Switches
Rotary movement, multi-directional
Contact
blocks
2 snap action contacts with
positive opening operation
N/C + N/O; N/C + N/C
3 snap action contacts with
positive opening operation
N/C + N/C + N/O; N/C + N/O + N/O
C/O snap action contacts
—
C/O slow break contacts
—
2 slow break contacts with
positive opening operation
N/C + N/O break before make
N/O + N/C make before break
N/C + N/C simultaneous
2 slow break contacts
N/O + N/O simultaneous
3 slow break contacts with
positive opening operation
N/C + N/C + N/O break before make; N/C + N/O + N/O break before make
2 C/O
Screw terminal
2 contacts: 500 V/10 A
3 contacts: 400 V/6 A
Insulation voltage (Ui) / thermal current (Ithe)
Connector
Integral M12, 5-pin: 60 V/4 A
—
Integral 7/8" 16UN: 250 V/6 A
Degree of protection
Connection
Page
NEMA Types 1, 2, 4, 6, 6P, 12, 13
IP 66,
IK 06
NEMA Types 1, 2, 4, 12
IP 66
IK 07
Screw terminals
(cable entry)
3 entries for ISO M20 or PG 11 conduit
thread or 1/2" NPT
1 entry incorporating cable entry or tapped
1/2" NPT
1 entry for ISO M20 or PG 13 conduit
thread or 1/2" NPT
Connector
—
—
Integral M12
or 7/8" 16UN
80
80
96
4
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Design
Classic
Sub-miniature,
Application: for lifting
miniature: applications
Application: for
and materials handling
requiring high
installations requiring
equipment or very
precision and a low
electrical redundancy
severe applications
operating force
Catalog number
XCKS
XCKML
Enclosure
Plastic, double insulated
Metal
Features
—
2 sets of contacts
Modularity
Head + Body + Operator
CENELEC or DIN conformity
EN 50041
—
Body dimensions (w x h x d),
mm (in.)
40 x 72.5 x 36
(1.57 x 2.85 x 1.42)
72 x 81 x 36
(2.83 x 3.19 x 1.42)
Head
Linear movement (plunger)
Rotary movement (lever)
Rotary movement, multi-directional
Linear movement (plunger)
Contact
blocks
XEP, XCO
Metal or polyester
Plastic
—
Depending on type
Fixed composition
Depending on type, fixed
composition or contact and
operator
Depending on type
DIN 41635, depending on
type
Linear movement (plunger)
Rotary movement (lever)
2 snap action contacts with
positive opening operation
N/C + N/O; N/C + N/C
2 x N/C + N/O contact
blocks
3 snap action contacts with
positive opening operation
N/C + N/C + N/O; N/C + N/O + N/O
—
C/O snap action contacts
2 C/O
—
C/O slow break contacts
—
2 slow break contacts with
positive opening operation
N/C + N/O break before make
N/O + N/C make before break
N/C + N/C simultaneous
2 x N/C + N/O break before
make contact blocks
2 slow break contacts
N/O + N/O simultaneous
—
3 slow break contacts with
positive opening operation
N/C + N/C + N/O break before make
N/C + N/O + N/O break before make
—
Screw terminal
2 contacts: 500 V/10 A
Screw terminal
2 contacts: 500 V/10 A
Insulation voltage (Ui) / thermal current (Ithe) 3 contacts: 400 V/6 A
XCR, XC1AC
Limit Switches
Osiswitch® Classic, Application, and Miniature Snap Switches
Depending on type
—
Depending on type
1 single-pole contact
Depending on type
—
Depending on type
—
Depending on type
—
Degree of protection
Connection
Page
IP 65
IK 03
Screw terminals
(cable entry)
1 entry for ISO M20 or
PG 13 conduit thread
Connector
—
124
NEMA Types:
1, 2, 4, 6, 6P, 12, 13
Depending on type:
IP 66, IK 05;
IP 65, IK 05; or
IP 54, IK 05
Depending on type
3 entries for ISO M20 or
PG 13 conduit thread; or
PG 13 to 1/2” NPT with
adapter
Depending on type: 1 or
3 entries for ISO M20 or
PG 13 conduit thread
Depending on type: by tags
or pre-wired
80
134 and 142
24
IP 66
IK 06
5
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Class 9007 Industrial Snap Switches and Miniature Industrial Switches
Limit Switches
Design
Industrial Snap Switch
Miniature Switch
Miniature Enclosed Reed
Heavy Duty Industrial,
Precision Oiltight
Catalog Number Prefix
9007A
9007C
9007MS
9007ML
9007XA
9007AW
Description
Industrial snap switches
with or without operators
Miniature enclosed switches,
potted and pre-wired with cable.
Unique rotary head. 9007 ML has
double break contacts.
Miniature enclosed switches,
potted and pre-wired with cable.
Reed contacts for superior lowenergy switching.
Precision oil tight enclosed
switches with unique features,
micrometer adjustable and low
temperature operation.
Enclosure Material
Plastic
Metal bodies, metal head
Metal bodies, metal head
Metal bodies, metal heads
Enclosure Rating
None
NEMA: Types 1, 2, 4, 6, 6P, 12, 13
NEMA: Types 1, 2, 4, 6, 6P, 12, 13 NEMA: Types 1, 2, 4, 6, 6P, 12, 13
IEC: IP67
Approximate Body Dimensions,
mm (in.)
29.0 x 63.5 x 21.0
(1.14 x 2.5 x 0.83)
40.1 x 44.4 x 15.8
(1.58 x 1.75 x 0.62)
40.1 x 44.2 x 16.0
1.58 x 1.74 x 0.63)
36.6 x 98.5 x 63.5
(1.44 x 3.88 x 2.5)
Heads
Linear
Linear or Rotary
Linear or Rotary
Linear or Rotary
X
X
N.O. or N.C.
X
Pre-wired cable,
M12 Connector option available.
Pre-wired cable.
Contact Blocks
N.C. + N.O. snap action
N.C. + N.O. break before make,
slow break
N.O. + N.C. make before break,
slow break
N.C. + N.C. simultaneous,
slow break
N.O. + N.O. simultaneous,
slow break
C/O snap action
C/O slow break
N.C. + N.C. 2-step, slow break
N.O. + N.O. 2-step, slow break
N.C. + N.C. snap action
N.O. + N.C. slow make, slow break
Cabling
Temperature Range
-65 to +221 °F
(-54 to +105 °C)
-40 to +221 °F
(-40 to +105 °C)
-20 to + 140 °F
(-29 to +60 °C)
Additional Features
A variety of operators are
available, page 148
Bottom or side cable entry.
Full range of operating heads,
page 152.
Bottom cable entry.
Three common operating heads,
page 156.
0 to +185 °F (-17.8 to 85 °C)
Lever operated:
-65 to +185 °F (-54 to 85 °C)
Most common operating heads.
Micrometer adjustable push rod
plunger. Uses 9007C levers,
page 186.
6
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Class 9007 Type C Heavy Duty Industrial
Material handling—mechanical conveying, automotive, machine tool, packaging
Design
Standard body type 9007C•••••
Standard body reed
contacts
Compact body type
9007C52••
Hazardous location body type
9007CR••••
Catalog number
9007C54•••
9007C62•••
9007C68•••
9007C66•••
9007C84•••
9007C86•••
9007C52••
9007CR53••
9007CR61••
9007CR65••
9007CR67••
Enclosure
Metal, diecast, zinc alloy
Features
Plug-in body
Factory modifications (Forms)
See pages 172 to 176
Modularity
Head + body + lever
Conforming to standards
NEMA 250,
EN 60947-1, EN 60947-5-1,
IEC 60947, UL 508, C22-2-14-95,
e conformity documentation
Product certifications
UL, CSA, e
Body dimensions
(w x h x d), mm (in.)
with rotary head
39 x 102 x 45 (1.54 x 4.02 x 1.77)
Head
Linear movement (plunger)
Rotary movement (lever)
Multi-directional movement (wobble stick, cat whisker)
Contact
blocks
Snap action
contacts
Non-plug-in body
NEMA 250,
EN 60947-1, EN 60947-5-1,
IEC 60947, UL 508, C22-2-14-95,
e conformity documentation
39 x 80 x 45 (1.54 x 3.15 x 1.77)
69 x 156 x 53 (2.72 x 6.14 x 2.10)
9007C54•••
1 N.O. + 1 N.C.
9007CR53••
1 N.O. + 1 N.C.
9007C62•••
2 N.O. + 2 N.C.
9007CR61••
2 N.O. + 2 N.C.
9007C68•••
2 N.O. + 2 N.C.
neutral position
9007CR65••
2 N.O. + 2 N.C.
neutral position
9007C66•••
2 N.O. + 2 N.C.
two stage
9007CR67••
2 N.O. + 2 N.C.
two stage
Plunger and lever heads only
1 N.O. + 1 N.C.
9007C•••• Y1561
9007CR•••• Y1561
Single pole only
Single pole only
Rated insulation voltage
600 V
—
Insulation voltage (Ui)—
top half of body
600 V
Except: 9007CO62, 9007CO66, 9007CO68 (Ui = 250 V)
and 9007C84, 9007C86 (Ui = 125 V)
600 V
600 V
Except: 9007CR63, 9007CR65,
9007CR67 (Ui = 250 V)
Thermal current (Ithe)—
top half of body
10 A
Excepted: 9007CO84, 9007CO86 (2.5 A)
10 A
10 A
Degree of protection
IP 67 conforming to IEC 60529,
NEMA Types 2, 4, 6, 6P, 12, 13
IP 67 conforming to IEC 60529
NEMA Types 2, 4, 6, 6P, 12, 13,
NEMA Types 2, 4, 6P, 7, 9, 13
Connection (1)
Cable entry or connector
Depending on model: 1/2"-14 NPT,
M20 x 1.5 ISO cable entry,
5-pin mini connector.
Cable entry or connector
Depending on model: 1/2"-14 NPT,
M20 X 1.5 ISO cable entry,
5 pin mini connector.
Cable entry or connector
Depending on model: 1/2"-14 NPT,
M20 X 1,5 ISO cable entry,
3/4 14 NPT available.
Page
160
168
194
1.
9007C•••• Y1561
Reed contacts
1 N.O. or 1 N.C.
Single pole only
Direct opening
(positive opening)
Limit Switches
Hazardous application
locations: gases (explosion),
dust environment.
Applications
A wide range lof connectors are available. Contact your local field office.
7
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Severe Duty Mill and Foundry Switches
Limit Switches
Applications
Mill
Mill
Mill
Mill
Design
9007T
Convertible sequence
L100
Fixed sequence
L14 Single Cable Pulls
Fixed sequence
L525 Belt Conveyor
Fixed sequence
Catalog number
9007T•••
L100•••
L14
L525
Enclosure
Metal
Metal
Metal
Metal
Features
Extra heavy duty contact
ratings
Extra heavy duty contact
ratings
Extra heavy duty
contact ratings
Extra heavy duty
contact ratings
Factory modifications (Forms)
Page 217
Page 233
Page 233
Page 233
Conforming to standards
NEMA A600 UL508
NEMA A600 UL508
NEMA A600 UL508
NEMA A600 UL508
Product
Product certifications
UL Listed, CSA Certified
UL Listed, CSA Certified
UL Listed, CSA Certified
UL Listed, CSA Certified
Body dimensions (w x h x d), mm (in.)
surface mounting
58.7 x 114.3 x 64.5
(2.31 x 4.5 x 2.54)
58.7 x 126 x 53.3
(2.31 x 4.95 x 2.10)
58.7 x 126 x 53.3
(2.31 x 4.95 x 2.10)
58.7 x 126 x 53.3
(2.31 x 4.95 x 2.10)
Head
Contact
blocks
Rotary movement (lever)
Rotary movement (lever)
Rotary movement (lever) (3)
Rotary movement (lever) (3)
Snap action contacts (1)
1 N.C. + 1 N.O.
1 N.C. + 1 N.O.
1 N.C. + 1 N.O.
1 N.C. + 1 N.O.
Sequences
Convertible
Fixed
Fixed
Fixed
Rated insulation voltage
600 V
600 V
600 V
600 V
Thermal current (Ithe)
20 A ac/dc
20 A ac, 5 A dc
20 A ac, 5 A dc
20 A ac, 5 A dc
Degree of protection
NEMA Types 1, 2, 4, 12, 13
IP65, 66, 67
NEMA Types 1, 4, 13
IP65, 66
NEMA Types 1, 4, 13
IP65, 66
NEMA Types 1, 4, 13
IP65, 66
Connection (2)
Cable entry or connector
1/2" NPT
(metric available)
Cable entry or connector
1/2" NPT
(metric available)
Cable entry or connector
1/2" NPT
(metric available)
Cable entry or connector
1/2" NPT
(metric available)
Presentation, Applications and Characteristics
Page 212
Page 224
Page 228
Page 229
Interpretation of Catalog Numbers
Page 235
Page 235
Page 235
Page 235
1.
2.
3.
For other contact options see page 212.
A wide range lof connectors are available. Contact your local field office.
Lever arms are optional and must be ordered separately.
8
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Applications
Foundry
Foundry
Mill and Foundry
Design
9007FT
Convertible sequence
L300
Fixed sequence
L2153 Dual Pull Stop
Fixed sequence
Catalog number
9007FT•••
L300•••
L2153
Enclosure
Metal
Metal
Metal
Features
Designed specifically for rough foundry Designed specifically for
applications
rough foundry applications
Extra heavy duty contact ratings
Factory modifications (Forms)
Page 217
Page 233
Page 233
Conforming to standards
NEMA A600 UL508
NEMA A600 UL508
NEMA A600 UL508
Product certifications
UL Listed, CSA Certified
UL Listed, CSA Certified
UL Listed, CSA Certified
Body dimensions (w x h x d), mm (in.)
surface mounting
58.7 x 114.3 x 86.6
(2.31 x 4.5 x 3.41)
58.7 x 126 x 53.3
(2.31 x 4.95 x 2.10)
58.7 x 126 x 53.3
(2.31 x 4.95 x 2.10)
Head
Limit Switches
Severe Duty Mill and Foundry Switches
Product
Contact
blocks
Rotary movement (lever)
Rotary movement (lever)
Rotary movement (lever) (2)
Snap action contacts f
1 N.C. + 1 N.O.
1 N.C. + 1 N.O.
1 N.C. + 1 N.O.
Sequences
Convertible
Fixed
Fixed
Rated insulation voltage
600 V
600 V
600 V
Thermal current (Ithe)
20 A ac/dc
20 A ac, 5 A dc
20 A ac, 5 A dc
Degree of protection
NEMA Types 1, 2, 4, 12, 13
IP65, 66, 67
NEMA Types 1, 4, 13
IP65, 66
NEMA Types 1, 4, 13
IP65, 66
Connection (1)
Cable entry or connector
1/2" NPT
(metric available)
Cable entry or connector
1/2" NPT
(metric available)
Cable entry or connector
1/2" NPT
(metric available)
Presentation, Applications and Characteristics
Page 214
Page 226
Page 228
Interpretation of Catalog Numbers
Page 235
Page 235
Page 235
1.
2.
A wide range lof connectors are available. Contact your local field office.
Lever arms are optional and must be ordered separately.
9
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Applications by Market Segment
Crane and Hoist
• Overhead Cranes
• Transport Systems
NOTE: Special electrical options available for:
• Low current switching for programmable controllers
• Hazardous locations
Mill and Foundry
• Iron and Steel
• Cement and Glass
Process Machinery
• Machine Tools
• Plastic, Rubber, Molding
• Printing
• Textile
• Pulp, Paper, Wood
Limit Switches
Material Handling
• Conveyance
• Carousels
• Automatic Storage/Retrieval
Packaging Machinery
• Packaging Machines
• Shrink Wrap
Food and Beverage Machinery
• Bottling
• Canning
Simple Machines
• Transportation Wash
• Light Handling
• Assembly Stations
• General Purpose
Electric Lifts
• Lifting Platforms
• Elevators
• Escalators
XCKP
XCKT
XCKD
XCKM
XCKL
XCKML
XCMD
9007MS/ML
9007XA
XCKS
10
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Limit Switches
Applications by Market Segment
9007AW
XCKJ
9007C
L100/L300
9007T/FT
XCR
9007CLS
11
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Introduction
Electromechanical detection
Limit switches are used in all automated installations and also in a wide variety of applications,
due to the numerous advantages inherent to their technology.
They transmit data to the logic processing system regarding:
• presence/absence
• passing
• positioning
• end of travel
Simplicity of installation, advantages
From an electrical viewpoint
• galvanic separation of circuits,
• models suitable for low power switching, combined with good electrical durability,
• very good short-circuit withstand in coordination with appropriate fuses,
• total immunity to electromagnetic interference,
• high rated operational voltage.
From a mechanical viewpoint
• N/C contacts with positive opening operation,
• high resistance to the different ambient conditions encountered in industry (standard tests
and specific tests under laboratory conditions),
• high repeat accuracy, up to 0.01 mm on the tripping points.
Detection movements
•
Linear movement
(plunger)
•
Rotary movement (lever)
•
Multi-directional movement
Limit Switches
Unactuated
Terminology
Tripped
Rated value of a quantity
Utilization categories
Unactuated
Tripped
Unactuated
Tripped
•
•
This replaces the term “nominal value”.
It is the fixed value for a specific function.
•
AC-15 replaces AC-11: control of an electromagnet on a.c.,
test 10 le/le.
AC-12: control of a resistive load on a.c. or static load isolated
by opto-coupler.
DC-13 replaces DC-11: control of an electromagnet on d.c.,
test le/le.
•
•
•
Switching capacity
Ithe is no longer a rated value but a conventional current used
for heating tests.
Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent Ithe
being 10 A.
•
Minimum travel from the initial movement of contact actuator
to the position required to accomplish positive opening
operation.
•
The force required on the contact actuator to accomplish
positive opening operation.
•
A limit switch complies with this specification when all the
closed contact elements of the switch can be changed, with
certainty, to the open position (no flexible link between the
moving contacts and the operator of the switch, to which an
actuating force is applied).
All limit switches incorporating either a slow break contact
block or a snap action N/C + N/O (form Zb), N/C + N/O + N/O,
N/C + N/C + N/O, N/C + N/C + N/O + N/O contact block are
positive opening operation, in complete conformity with
standard IEC 60947-5-1 Appendix K.
Positive opening travel
Positive opening force
Positive opening
operation
•
12
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Contact blocks
Snap action contacts
•
Snap action contacts are characterized by different tripping and reset points (differential
travel).
The displacement speed of the moving contacts is not related to the speed of the operator.
This feature ensures satisfactory electrical performance in applications involving low speed
actuators.
•
•
13
14
13
14
13
14
13
14
21
22
21
22
21
22
21
22
Unactuated state
Approach travel
Contact change of state
Positive opening
Slow break contacts
•
Slow break contacts are characterized by identical tripping and resetting points.
The displacement speed of the moving contacts is equal, or proportional, to the speed of
the operator—which must not be less than 0.1 m/s, or 6 m/minute (0.33 ft/s, or
19.68 ft/minute).
The opening distance also depends on the distance traveled by the operator.
21
22
21
22
13
14
13
14
Limit Switches
•
•
Electrical durability for normal loads
V Insulation voltage limit
•
Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability exceeds 10 million operating cycles.
Application example: XCKJ161 + LC1D12•••• (7 VA sealed, 70 VA inrush).
Electrical durability = 10 million operating cycles.
500
3
240
200
Switching capacity
150
120
100
4
1. Normal industrial PLC input type 1
2. Normal industrial PLC input type 2
3. Switching capacity conforming to IEC 60947-5-5, utilization category AC-15, DC-13
60
Inductive
zone
(1)
48
Heating limit (Ithe)
24
20
1
15
2
10
8
6
5
1 mA
2 3 mA
mA
6 mA 10
mA
1A
2 A 3A
6A 10 A
A300
240 V 3 A
B300
240 V
1.5 A
Q300
250 V 0.27 A
R300
250 V
0.13 A
4. Switching capacity conforming to IEC 60947-5-1, utilization category AC-15, DC-13
A300
120 V 6 A
B300
120 V
3A
Q300
125 V 0.55 A
R300
125 V
0.27 A
Electrical durability for small loads
•
•
•
•
•
The use of limit switches with programmable controllers is becoming more common.
With small loads, limit switches offer the following levels of reliability:
failure rate of less than 1 for 100 million operating cycles using snap action contacts
(contacts XE2SP).
failure rate of less than 1 for 20 million operating cycles using slow break contacts (contacts
XE•NP and XE3SP).
failure rate of less than 1 for 5 million operating cycles using contacts XCMD.
Range of use
Standard contacts
XE2SP2151, P3151
Continuous service
(frequent switching)
XE2NP••••
Contacts of XCMD, XE3•P••••
Gold flashed contacts
on resistive load
Occasional service
Infrequent switching, y 1 operating cycle/day
and/or corrosive atmosphere
(1)
1.
Usable up to 48 V/10 mA.
13
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Principle
Innovation through modularity
•
•
The Miniature design XCMD and Compact design XCKD, XCKP and XCKT
product range family benefits from the Osiconcept™ principle: Offering simplicity
through innovation.
A first in worldwide detection for improving productivity.
A complete offer for resolving the most commonly encountered detection
problems:
—
—
—
—
product selection simplified,
product availability simplified,
installation and setup simplified,
maintenance simplified.
Heads
•
A single metal operating head type for the Miniature design XCMD and Compact
design XCKD, XCKP and XCKT ranges.
.
Limit Switches
•
•
Interchanging of heads achieved by simple operation of forked metal latch.
Adjustable in 3 planes:
15˚
15˚
All the heads can be adjusted in
15° steps throughout 360°, in
relation to the body.
15˚
All the levers can be adjusted in 15° steps throughout 360°,
in relation to the horizontal axis of the head.
14
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Principle (continued)
Cable entries
The cable entries for Compact design XCKD and XCKP switches enable:
•
•
simple cabling due to unrestricted access to contacts
simple adaptation to the various worldwide markets
6 models are available:
•
•
•
•
•
•
ISO M16 x 1.5
PG 11
ISO M20 x 1.5
PG 13
1/2" NPT
PF 1/2 (G 1/2)
Each model is available in metal or plastic, suited for compact design XCKD or XCKP,
respectively. A connector version is also available.
•
•
The miniature XCMD range allows interchangeability of these pre-cabled
connection components:
— 1/4 turn is all that is required to remove the connection component on XCMD
bodies with 2 and 3 contacts,
— 6 alternative cable lengths are available.
The miniature XCMD range also includes an integral or remote connector solution.
1/4 turn
Contact block or body with contacts
•
•
2 and 3 snap action and slow break contact blocks, with positive opening
operation, are interchangeable between the Compact design XCKD and XCKP
and Classic XCKJ, XCKS, XCKM and XCKL ranges.
For the Miniature design XCMD range, the contacts are an integral part of the
body:
— 2 and 3 snap action and slow break contacts, with positive opening operation,
and interchangeable connection component,
— 4 snap action contacts, with positive opening operation, with monolithic body
and connection components.
15
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Connection components
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Contact blocks (continued)
Functional diagrams of snap action contacts
•
A
B
P
Tripping
21 - 22
13 - 14
21 - 22
13 - 14
Resetting
0
Example: N/C + N/O
A—Maximum travel of the operator in mm or degrees.
B—Tripping travel of contact.
C—Resetting travel of contact.
D—Differential travel = B–C.
P—Point from which positive opening is assured.
D
C
A
D C
B
•
0
1
2
P
max.
1—Resetting point of contact.
2—Tripping point of contact.
A—Maximum travel of the operator in mm.
B—Tripping travel of contact.
C—Resetting travel of contact.
D—Differential travel = B–C.
P—Point from which positive opening is assured.
•
A
2
D
Rotary movement (lever)
1—Resetting point of contact.
2—Tripping point of contact.
A—Maximum travel of the operator in degrees.
B—Tripping travel of contact.
C—Resetting travel of contact.
D—Differential travel = B–C.
P—Point from which positive opening is assured.
B
C 1
Linear movement (plunger)
Limit Switches
P
Functional diagrams of slow break contacts
•
A
P
B
Tripping
and
Resetting
21 - 22
13 - 14
0
Example: N/C + N/O break before make
A—Maximum travel of the operator in mm or degrees.
B—Tripping and resetting travel of contact 21-22.
C—Tripping and resetting travel of contact 13-14.
P—Point from which positive opening is assured.
C
A
B
C
•
0
1
2
P
max.
1—Tripping and resetting points of contact 21-22.
2—Tripping and resetting points of contact 13-14.
A—Maximum travel of the operator in mm.
B—Tripping and resetting travel of contact 21-22.
C—Tripping and resetting travel of contact 13-14.
P—Positive opening point.
•
C
A
B
1
2
Linear movement (plunger)
Rotary movement (lever)
1—Tripping and resetting points of contact 21-22.
2—Tripping and resetting points of contact 13-14.
A—Maximum travel of the operator in degrees.
B—Tripping and resetting travel of contact 21-22.
C—Tripping and resetting travel of contact 13-14.
P—Positive opening point.
P
16
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Contact blocks (continued)
Contact connections
XE2• P screw clamp terminal connections
•
•
XE3• P screw clamp terminal connections
Tightening torque:
— minimum tightening torque ensuring the nominal characteristics of the contact:
0.8 N•m (7.08 lb-in)
— maximum tightening torque without damage to the
terminals: 1.2 N•m (10.62 lb-in) for XE2•P,
1 N•m (8.85 lb-in) for XE3•P
Connecting cable: cable preparation lengths:
L
— for XE2• P, L = 22 mm (0.87 in.)
— for XE2•P3•••, L = 45 mm (1.77 in.)
— for XE3•P:
L = 14 mm (0.55 in.)
L1 = 11 mm (0.43 in.)
L1
L
Mounting
Sweep of connecting cable
1
Limit Switches
1 Recommended
2 To be avoided
2
Position of cable entry
1 Recommended
2 To be avoided
1
2
Type of cam
1 Recommended
2 To be avoided
1
2
30
30
Mounting limit switches by the head
1 Recommended
2 Forbidden
Types XCKD, XCKP and XCKT, XCMD and XCMN
1
2
2
17
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Setup
Tightening torque
•
•
The minimum torque is that required to ensure correct operation of the switch.
The maximum torque is the value which, if exceeded, will damage the switch.
Range
Item
Torque, N•m (lb-in)
Cover
0.8 (7.08)
1.2 (10.62)
Mounting screw for lever on rotary head
1 (8.85)
1.5 (13.28)
—
—
—
Mounting screw for lever on rotary head
1 (8.85)
1.5 (13.28)
Cover
1 (8.85)
1.5 (13.28)
Mounting nut for lever on rotary head
1 (8.85)
1.5 (13.28)
Cover
0.8 (7.08)
1.2 (10.62)
Mounting nut for lever on rotary head
1 (8.85)
1.5 (13.28)
Cover
0.8 (7.08)
1.2 (10.62)
Mounting nut for lever on rotary head
1 (8.85)
1.5 (13.28)
Min.
Compact design XCKD, XCKP, XCKT
Miniature design XCMD, XCMN
Classic design XCKJ
Classic design XCKS
Classic design XCKM, XCKML, XCKL
Max.
Types XCKD, XCKP, XCKT, XCMD
•
Adjustable in 3 planes:
15˚
Limit Switches
15˚
15˚
All the heads can be adjusted in 15° steps All the levers can be adjusted in 15° steps throughout 360°, in
throughout 360°, in relation to the body.
relation to the horizontal axis of the head.
Type XCKJ
•
Adjustable through 360° in 5° steps, or
1. Reversed α = 5°
in 45° steps by reversing the lever or its 2. Forward α = 45°
mounting.
1
2
45° steps
throughout
360°
5° steps
throughout
360°
1
2
18
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Setup (continued)
Direction of actuation programming
•
XCKJ
Head ZCKE05
•
XCKS
•
Limit Switches
Head ZCKD05
XCKD, XCKP, XCKT and XCMD
Head ZCE05
Specific cams for heads ZCKE09 and ZC2J09
1
h
1
1 0.5 mm (0.02 in.) min.
2 2 mm (0.08 in.) min.
2
B
A
A = length of lever + 11 mm (0.43 in.)
ZCKE09: h = 13–18 mm (0.51–0.71 in.) and B = 12 mm (0.47 in.)max.
ZCKJE09: h = 14–24 mm (0.55–0.94 in.) and B = 6 mm (0.24 in.) max.
ZCKG00 Head Programming
The ZCKG00 head is field convertible to CW, CCW or CW/CCW.
The diagram below shows the conversion process.
19
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Compliance with standards
The majority of Telemecanique® brand products comply to national standards (such as French NF C standards, German DIN standards), European standards (such
as CENELEC), or international standards (such as IEC). These standards rigidly stipulate the characteristic requirements of the designated products (for example
IEC 60947 relating to low voltage switchgear and controlgear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations conforming to their own
specific standards (for example IEC 60204 for the electrical equipment of industrial machines).
IEC 60947-5-1
•
The standard IEC 60664 defines 4 categories of prospective transient overvoltages. It is important for the user
to select control circuit components which are able to withstand these overvoltages. To these ends, the
manufacturer states the rated impulse withstand voltage (U imp) applicable to the product.
Terminal connections
•
The cabling capacity, mechanical robustness and durability of the terminals, as well as the ability to resist
loosening, are verified by standardized tests.
Terminal reference marking conforms to standard EN 50013.
Switching capacity
•
•
Positive opening operation (IEC 60947-5-1 Appendix K)
•
Insulation coordination (and dielectric strength)
With maximum electrical load. A single designation (A300 for example) enables indication of the contact block
characteristics related to its utilization category.
For contacts used in safety applications (end of travel, emergency stop device, etc.) the assurance of positive
opening is required (see IEC 60204, EN 60204) after each test, the opening of the contact being verified by
testing with an impulse voltage (2500 V).
Electrical symbols for contacts
• Form Zb,
• Form Za,
the 2 contacts are
the same polarity.
Symbol for positive opening
the 2 contacts are electrically separate.
• Complete symbol
• Simplified version
This standard defines 4 variants of devices (forms A, B, C, E).
Limit switches XCKP, XCKD and XCKT conform to standard EN 50047.
Form A, with roller lever
Form B, with end plunger (rounded)
20 (1)
50 (2)
12,5
H P
55 (2)
E
31 (2)
15 (1)
A
1. Minimum value
2. Maximum value
12,5 (1)
21 (1)
H
P
55
40
5 (1)
10 (1)
A: reference axis
H: differential travel
P: tripping point
E: cable entry
30 (2)
Form C, with end roller plunger
Form E, with roller lever for 1 direction of actuation
10 (1)
20 (1)
10 (1)
H
12,5
P
31 (1)
28
10
2
H
P
30 (2)
40
20 (1)
P
25 (1)
5 (1)
35
25
2,5 (1)
H
Limit Switches
CENELEC EN 50047
The European standards organization CENELEC, which has 14 member countries, has defined in this standard the first type of limit switch.
20
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Selection Guide
Osiswitch® XC Product Overview
Compliance with standards (continued)
CENELEC EN 50041
The European standards organization CENELEC, which has 14 member countries, has defined in this standard the second type of limit switch.
It defines 6 variants of devices (forms A, B, C, D, F, G).
Limit switches XCKJ and XCKS conform to standard EN 50041.
Form A, with roller lever
Form B, with end plunger (rounded)
20 (1)
70 (2)
A
80 (2)
7,3
E
40 (1)
5,3
10 (1)
31(1)
67
H
P
70 (2)
5 (1)
H P
B
1. Minimum value
2. Maximum value
15 (1)
30
A:
B:
H:
P:
reference axis
optional elongated holes
differential travel
tripping point
E: cable entry
Za: tripping zone
Sa: tripping threshold
42,5 (2)
Form C, with end roller plunger
Limit Switches
46 (2)
Form D, with rod lever
Za
40
40
20 (2)
20 (2)
˚
˚
Sa
100 (1)
P
58
20 (1)
3 (1)
H
200
10 (1)
53 (1)
44 (1)
H
P
Form F, with side plunger (rounded)
Form G, with side roller plunger
56 (1)
58
20 (1)
39 (1)
20
H
3
H
H
20
30 (1)
H
H
47 (1)
H
41
20 (1)
30˚
72
55
H
3 (1)
20
H
59 (1)
67 (1)
41 (1)
50 (1)
21
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0
Introduction
Electromechanical detection
XEP4E1Wp
Osiswitch miniature snap switches, featuring electromechanical technology, assure the
following functions:
• detection of presence or absence
• detection of position.
Actuation of the operator (plunger or lever) on the miniature snap switch causes the electrical
contact to change state. This information can then be processed by a PLC controlling the
installation.
Osiswitch miniature snap switches can be used both for industrial applications and the
building sector.
XEP4E1FDp
Features
XEP3
XC0
XEP5
Terminology
Osiswitch miniature snap switches incorporate a C/O snap-action, single-break contact. They
are characterized by:
• high electrical ratings for their very small size
• high repeat accuracy on the
tripping points
• short tripping travel
• long service life
• low tripping force
Forces
Limit Switches
Maximum tripping force: maximum force which must be applied to the operator to move it
from the rest (unactuated) position to the trip position (tripping point).
Minimum release force: value to which the force on the operator must be reduced to allow
the snap action mechanism to return to its rest (unactuated) position.
Maximum permissible end of travel force: maximum force that can be applied to the
operator at the end of its travel without damaging the switch.
Position / Travel
1. Tripping point: position of the operator in relation to the switch mountings (mounting hole
center line) at the instant the switch contact changes state.
A. Differential travel: distance between the tripping point and the position at which the snap
action mechanism returns to its initial state on release of the operator.
2. Overtravel limit: position of the operator when an extreme force has moved it to the
effective end of its available travel.
B. Overtravel: distance between the tripping point and the overtravel limit.
The reference point for the figures given for forces and travel is a point F, which is situated on
the plunger in the case of a basic switch or at 3 mm (0.12 in.) from the end of the plain lever
in the case of a lever operated switch.
Mechanical characteristics
NC
NO
T
T1
Changeover time
This is the time taken by the moving contact when moving from one fixed contact to another
until it becomes fully stable (contact bounce included).
This time is related to the inter-contact distance, the mechanical characteristics of the snap
action mechanism, and the mass of the moving element. However, due to the snap action
mechanisms used, the time is largely independent of the speed of operation. It is normally
less than 20 ms (including bounce times of less than 5 ms).
T1: bounce time
T: changeover time
Operating speed and maximum usable operating rate
Mounting
Mounting and operation
A BC
Operating speed and rate
Our miniature snap switches are suitable for a wide range of operating speeds: generally,
from 1 mm/mn to 1 m/s (0.04 in/mn to 3.28 ft/s). The maximum usable operating rate on a
light electrical load may be as high as 10 operations/second.
To conform to the leakage paths and air gaps in standards EEC 24 - EN/IEC 61058 and
EN/IEC 60947:
• an insulation pad must be inserted between the snap switch and the mounting surface if
the latter is metal,
• manual operation of a metal actuator must only be carried out with the aid of an
intermediate actuator made of an insulating material.
• The installer must ensure adequate protection against direct contact with the output
terminals.
Actuation method
A BC
Direct operation: The plunger should preferably be actuated along its axis. However, the
majority of our miniature snap switches will accept skewed operation provided the angle of
actuation is not more than 45°.
The travel of the actuator must not be limited to only reaching the tripping point. The actuator
must always be operated in such a manner that the plunger reaches a point at least 0.5 times
the stated overtravel value of the switch. Also, it should not reach its end of travel nor exceed
the maximum permissible end-of-travel force.
22
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
XEP and XC0
Mounting (continued)
Actuation method (continued)
Lever operators:
• when actuation is by a roller lever, force should preferably be applied in the
direction shown in the diagrams opposite,
• where the movements involved are fast, the ramp should be so designed as to
ensure that the operator is not subjected to any violent impact or abrupt release.
30˚
30˚
Mounting—Tightening torque
The tightening torque of the fixing screws must conform to the following values:
Ø of mounting screw
A BC
A BC
Tightening torque,
N•cm (lb-in)
2
2.5
3
3.5
4
Maximum
25 (2.21) 35 (3.10) 60 (5.31) 100 (8.85) 150 (13.28)
Minimum
15 (1.33) 25 (2.21) 40 (3.54) 60 (5.31)
100 (8.85)
Resistance to mechanical shock and vibration
•
•
Operating curves
These indicate the electrical life of the miniature snap switches under standard
conditions [20°C (68 °F), 1 cycle/2 seconds], by showing the number of switching
operations which can be performed with given types of load. For sealed snap
switches, the operating rate is 1 cycle/6 s.
10 7
5
2
10 6
5
2
10 5
5
2
10 4
0,1 0,2 0,5 1 2
5 10 16 A
Current
Limit Switches
Number of cycles
Electrical characteristics
Resistance to shock and vibration depends on the mass of the moving parts and
on the forces holding the contacts together.
In general, for a miniature snap switch without accessory:
— vibration > 10 gn, 10 to 500 Hz
— shock > 50 gn 11 ms 1/2 sine wave
Resistive circuit
Inductive circuit
Cos ϕ 0.8
Insulation resistance
The insulation resistance of the miniature snap switches is generally greater than
50,000 MΩ, measured at 500 Vdc
Dielectric strength
1500 V
The dielectric strength of our miniature snap switches is generally superior to:
• 1500 V between live parts and earth
• 1000 V between contacts
• 600 V between contacts for switches with an inter-contact distance less than 0.3 mm
1000 V
23
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)
Catalog numbers
Subminiature design, DIN 41635 B format, sealed
Type of operator
Single-pole C/O
snap action
Wiring:
1 Black
2 Grey
4 Blue
2
4
1
Plunger
Flat lever (1)
XEP4E1W7 (3)
XEP4E1W7A326 (3)
XEP4E1W7A454 (3)
Pre-cabled connections
2.4 (0.08)
XEP4E1FD (3)
3.1 (0.11)
XEP4E1FDA326 (3)
3.2 (0.11)
XEP4E1FDA454 (3)
Weight, g (oz)
14.1 (0.50)
14.8 (0.52)
14.9 (0.53)
Flat lever (2)
ZEP4L326 (3)
0.7 (0.02)
ZEP4L454 (3)
0.8 (0.03)
—
—
—
—
—
—
—
—
2.8 mm (0.11 in.) cable
clip tag connections
Weight, g (oz)
Weight, g (oz)
Separate components
Roller lever (2)
Weight, g (oz)
Roller lever (1)
Sub-subminiature design, DIN 41635D format
Type of operator
Single-pole C/O
snap action
Flat lever (1)
XEP5P1W2 (3)
XEP5P1W2Z55B (3)
Weight, g (oz)
1.4 (0.05)
1.9 (0.07)
Dimensions
XEP4E1W7A326
r=2
B(4)
r=
24 F
2
2,2
7,5
Ø2,2
A(4)
XEP4E1W7A454
r=
20
4,8
4x0,3
2,25
8,4
1,55
2,5
2,8
2,2
39˚
= 7,5 7,5 =
XEP4E1W7
0,5
0,5
Ø1,2
9,5
3
5
2,5
5,2
XEP4E1FDA326
A(4)
B(4)
2,2
r=
6,4
19,9
XEP4E1FDA454
24
F
Z(4)
2,3
4,75
3
3
r=
,9
19 F
8,9
9,1
1,9
2,1
3,8
8,4
5
4,7
9,6
0,5
10,3
13
4,7
1.
2.
4,8
XEP5P1W2Z55B
1,5
1,4
20
19,9
3
XEP5P1W2
r=
2
19,9
0,5
1,5
2,2
XEP4E1FD
0,8
Limit Switches
42
1
Plunger
Solder tag
connections
0,4x2,9
5,1
4,7
6,7
To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.
Levers only for mounting on basic (plunger) snap switches (XEP4E1W7 and XEP4E1FD).
3.
4.
Switches sold in lots of 5.
A, B, Z: lever fixing positions.
24
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Subminiature (DIN 41635 B format, sealed) and Sub-subminiature (DIN 41635 D format)
Switch type
XEP4E1••,
XEP5P1W2
XEP4E1••A326,
XEP5P1W2Z55B
XEP4E1••A454
Plunger
Flat lever
Roller lever
Environment characteristics
Lever fixing position (1)
Switch actuation
Product certifications
Degree of protection
Operating temperature
—
A
A
On end
Horizontal
e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
IP 67 XEP4E1FD••, case IP 67 and tags IP 00 XEP4E1W7••, case IP 40 and tags IP 00 XEP5P1W2••
- 40...+ 105 °C XEP4E1FD••, -40...+125 °C XEP4E1W•••• and XEP5P1•••
Polyester XEP4, diallyl-phtalate XEP5
Stainless steel, glass reinforced polyamide
—
Stainless steel
roller
AgCdO XEP4E1••, Ag XEP5
Tinned brass XEP4E1W•••, gold plated brass XEP5P1••
Enclosure
Lever
Materials
Contact
Tags
Mechanical characteristics
Maximum tripping force,
N (oz)
XEP4
Minimum release force,
N (oz)
XEP4
Maximum permissible
end of travel force, N (lb)
XEP4
A
B
XEP5
A
B
XEP5
A
B
XEP5
A
B
XEP4
Tripping point (TP) (2)
XEP5
Maximum differential travel
A
B
XEP4
XEP5
A
B
XEP4
Minimum overtravel
XEP5
XEP4
XEP5
XEP4
XEP5
Inter-contact distance
Mechanical durability
2.5 N (8.99 oz)
2.5 N (8.99 oz)
2 N (7.19 oz)
0.80 N (2.88 oz)
0.63 N (2.27 oz)
1.25 N (4.50 oz)
0.80 N (2.88 oz)
0.20 N (0.72 oz)
0.83 N (2.99 oz)
1.67 N (6.01 oz)
—
0.27 N (0.97 oz)
0.80 N (2.88 oz)
0.40 N (1.44 oz)
10 N (2.25 lb)
10 N (2.25 lb)
10 N (2.25 lb)
8.40 +/- 0.3 mm
8.40 +/- 0.3 mm
8.40 mm
0.13 mm
0.13 mm
0.06 mm
0.60 mm
0.60 mm
0.10 mm
0.4 mm
0.3 mm
2 million operating cycles
0.1 million operating cycles
0.40 N (1.44 oz)
0.15 N (0.54 oz)
2.5 N (0.56 lb)
5 N (1.12 lb)
—
10.7 +/- 1.7 mm
9.6 +/- 1.0 mm
9.20 mm
0.52 mm
0.26 mm
0.25 mm
2.40 mm
1.20 mm
—
0.53 N (1.91 oz)
—
3.33 N (0.75 lb)
6.67 N (1.50 lb)
—
15.5 +/- 1.4 mm
14.5 +/- 0.9 mm
—
0.39 mm
0.20 mm
—
1.80 mm
0.90 mm
—
Limit Switches
Lever fixing
position (1)
Electrical characteristics
Operational characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
125-250 Vac 6.0 A conforming to UL 1054
6 (1) A 250 Vac 10,000 cycles conforming to EN 61058
AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
7.5 A on 250 V (50/60 Hz)
8.5 A on 250 V (50/60 Hz)
XEP4E1W7•: 2.8 mm (0.11 in.) cable clip tags
XEP4E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m (1.6 ft)
Solder tags
XEP4
XEP5
XEP4
XEP5
Thermal current
XEP4
Connection
XEP5
Operating curves
2x10
XEP5P1••
6
2
6
10
5
10
250 Va:
resistive circuit
Number of cycles
Number of cycles
XEP4E1••
10
5
5
1
2
2
10
4
250 Va
5
2
10
3
4
10
0,05
1.
2.
0,1 0,2
0,5
1
2
5 10 A
Current
0,1 0,2
0,5
1
2
1 Resistive circuit
2 Inductive circuit
10 16 A Cos ϕ 0.8
5
Current
Miniature snap switches fitted with a lever are supplied with the lever fixed in position A (see page 24).
For basic (plunger) snap switches, it is possible to fix a lever in position A or B, depending on the required tripping conditions (see page 24).
Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.
25
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)
Catalog numbers
Type of operator
Plunger (2)
Flat lever (1) (2)
Roller lever (1) (2)
XEP3S1W2
XEP3S1W2B524
XEP3S1W2B529
Standard 4.8 mm (0.19 in.) cable clip tags XEP3S1W6
contacts 6.35 mm (0.25 in.) cable clip tags XEP3S1W3
XEP3S1W6B524
XEP3S1W6B529
Solder tags
Single-pole
C/O
snap action
2
4
Very low
operating
force
contacts
1
Separate components
XEP3S1W3B524
XEP3S1W3B529
Weight, g (oz)
5.6 (0.20)
6.3 (0.22)
6.6 (0.23)
Solder tags
XEP3S2W2
XEP3S2W2B524
XEP3S2W2B529
4.8 mm (0.19 in.) cable clip tags
XEP3S2W6
XEP3S2W6B524
XEP3S2W6B529
6.35 mm (0.25 in.) cable clip tags
XEP3S2W3
XEP3S2W3B524
XEP3S2W3B529
Weight, g (oz)
5.6 (0.20)
6.3 (0.22)
6.6 (0.23)
Flat lever (3)
ZEP3L524
Weight, g (oz)
0.7 (0.02)
Roller lever (3)
ZEP3L529
Weight, g (oz)
1 (0.04)
Dimensions
2,8
3,4
4
6,7
= 10,3 =
3
A BC
47˚
3
20,2
3
9,8 6,2
1,4
ZEP3L529
4,8x0,5
3,1
7,1
27,8
3,9
10,3
1,7
10,3
3,9
10,3
3,9
3
3
27,8
17,4
22,2
3
27,8
4,3
9,3
6,3x0,8
3,4
2,8
3,2
A BC
47˚
3,2
3,4
20,2
3
2,8
10,7
6,3
15,8
17,4
2,8
A BC
47˚
22,2
= 10,3 =
3
3,2
1,7
6,3
15,8
= 10,3 =
3
20,2
3
XEP3S•W3
2,8
2,8
3,2
15,8
XEP3S•W6
22,2
3,9x0,8
2,8
ZEP3L524
1.
2.
3.
8
4,8
3,4
4,3
2,4 1
4,
r=2
2,4
5,4
r=2
0,3
6,3
4,3
Limit Switches
XEP3S•W2
7
To avoid damage to the mounting spigots, removal of the lever from complete products is not recommended.
Switches sold in lots of 10.
Levers only for mounting on basic (plunger) snap switches (XEP3S•W2, XEP3S•W3 and XEP3S•W6), in mounting positions A, B or C.
26
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Miniature (DIN 41635 A format)
Switch type
Type of operator
XEP3 S•W2
Plunger
XEP3 S•W2B254
Flat lever
XEP3 S•W2B259
Roller lever
Environment characteristics
Lever fixing position (1)
Switch actuation
Product certifications
Degree of protection
Operating temperature
Materials
Enclosure
—
B
On end
Horizontal
c UR us, e, IEC/EN 60947-5-1, UL 1054, EN 61058-1
Case IP 40 and tags IP 00
- 25...+ 125 °C
Polyester
Lever
—
Contact
AgNi
B
Stainless steel, glass reinforced polyamide
roller
Stainless steel
Mechanical characteristics
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
A
B
C
Standard
Maximum tripping force,
N (oz)
Very low force
Standard
Minimum release force,
N (oz)
Very low force
Maximum permissible
end of travel force, N (lb)
Standard,
very low force
Tripping point (TP) (2)
Standard,
very low force
Maximum differential travel
Standard,
very low force
Standard
Minimum overtravel
Very low force
Inter-contact distance
Mechanical durability for 2/3
overtravel
Standard
Very low force
0.80 N (2.88 oz)
0.80 N (2.88 oz)
0.80 N (2.88 oz)
0.25 N (0.90 oz)
0.25 N (0.90 oz)
0.25 N (0.90 oz)
0.20 N (0.72 oz)
0.20 N (0.72 oz)
0.20 N (0.72 oz)
0.05 N (0.18 oz)
0.05 N (0.18 oz)
0.05 N (0.18 oz)
20 N (4.50 lb)
20 N (4.50 lb)
20 N (4.50 lb)
14.70+/- 0.4 mm
14.70+/- 0.4 mm
14.70+/- 0.4 mm
0.35 mm
0.35 mm
0.35 mm
1.20 mm
1.20 mm
1.20 mm
1.10 mm
1.10 mm
1.10 mm
0.40 mm
20 million operating cycles
50 million operating cycles
0.20 N (0.72 oz)
0.40 N (1.44 oz)
0.53 N (1.91 oz)
0.06 N (0.22 oz)
0.13 N (0.47 oz)
0.17 N (0.61 oz)
0.05 N (0.18 oz)
0.10 N (0.36 oz)
0.13 N (0.47 oz)
0.01 N (0.04 oz)
0.03 N (0.11 oz)
0.03 N (0.11 oz)
5 N (1.12 lb)
10 N (2.25 lb)
13 N (2.92 lb)
15.20+/- 2.5 mm
15.20+/- 1.0 mm
15.20+/- 0.8 mm
1.40 mm
0.70 mm
0.53 mm
4.80 mm
2.40 mm
1.80 mm
4.40 mm
2.20 mm
1.65 mm
Limit Switches
Lever fixing position (1)
20.5+/- 2.9 mm
20.5+/- 1.5 mm
20.5+/- 1.2 mm
Electrical characteristics
AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 Vac 10.1 A—1/2 HP conforming to UL 1054
12 (3) A 250 Vac 10,000 cycles conforming to EN 61058-1
AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 Vac 4 A—1/10 HP conforming to UL 1054
4 (1) A 250 Vac 50,000 cycles conforming to EN 61058-1
15 A on 250 V (50/60 Hz)
5 A on 250 V (50/60 Hz)
XEP3 S•W2: solder tags, XEP3 S•W6: 4.8 mm (0.19 in.) cable clip tags
XEP3 S•W3: 6.35 mm (0.25 in.) cable clip tags.
Standard
Operational characteristics
Very low force
Standard
Very low force
Thermal current
Connection
Resistive circuit
Inductive circuit
Cos ϕ 0.8
0,1 0,2 0,5 1
1.
2.
XEP3S2••
250 V
10 7
5
2
10 6
5
2
10 5
5
2
10 4
2
5
Current
12 A
Number of cycles
XEP3S1••
Number of cycles
Operating curves
10 8
5
2
10 7
5
2
10 6
5
2
10 5
250 V
Resistive circuit
Inductive circuit
Cos ϕ 0.8
0,1 0,2
0,5
1
2
Current
4 A
Miniature snap switches fitted with a lever are supplied with the lever fixed in position B (see page 26). For basic (plunger) snap switches, it is possible to fix a lever in position A, B or C,
depending on the required tripping conditions (see page 26).
Position of the operator in relation to the switch mountings (mounting hole center line), at the instant the contact changes state.
27
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled
Type of head
Plunger (mounting by the body)
Type of operator
Head with flat plunger
Head with domed encased plunger
XC010L2
XC011L2
0.145 (0.320)
0.150 (0.331)
Catalog numbers
Single-pole C/O snap action
1
2
4
Wiring:
1 Black
2 Brown
4 Blue
Weight, kg (lb)
Dimensions
XC010L2
1
PA
10,3
24
20
6
32
26
2000
16
49
71
XC011L2
1
10,3
PA
18,3
r6
24
20
6
32
2000
26
Limit Switches
12,3
12
16
49
71
28
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature Snap Switches
Sealed Design Pre-Cabled
Switch type
XC010•
XC011•
Switch actuation
On end, flat plunger (1)
On end, domed plunger (1)
Product certifications
e, IEC 60947-5-1
Degree of protection
IP 66
Environment characteristics
Operating temperature
0...85 °C (32…185 °F)
Internal housing
Metal
Casing
Nitrile
Mounting support
Steel, zinc passivated
Contact
Ag
Materials
Mechanical characteristics
5.3 N (1.19 lb)
Minimum release force
1.5 N (0.34 lb)
Maximum permissible end of travel force
30 N (6.74 lb)
Tripping point (TP) (2)
11.4± 0.4 mm
Maximum differential travel
0.2 mm
Minimum overtravel
0.2 mm
Inter-contact distance
0.5 mm
Mechanical durability
2 million operating cycles
17.4± 0.5 mm
Limit Switches
Maximum tripping force
Electrical characteristics
Operational current
1 A on 24 V (50/60 Hz)
Thermal current/insulation voltage
12 A/60 V
Connection
A05 VVF cable, 3 x 0.75 mm2, length 2 m (6.6 ft), overall diameter ≤ 7.6 mm (0.30 in.)
Electrical durability
AC-15: 0.5 million operating cycles
Operating curve
1.
2.
Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements.
One of the two mounting holes must also be used as an earth protection terminal.
Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 28).
29
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
520343
561279
v With head for linear movement (plunger). Mounting by the body.
520341
b XCM D
pre-cabled
Page 32
561280
520344
v With head for linear movement (plunger). Mounting by the head.
Limit Switches
Page 32
520347
520346
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
Page 33
v With head for linear movement (plunger)
561283
Mounting by the head
561282
Mounting by the body
561281
b XCM D
with integral connector
Page 36
561285
561284
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
Page 37
30
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
Environment characteristics
Conforming to standards
Products
Machine assemblies
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
IEC 60204-1, EN 60204-1
Product certifications
Protective treatment
Ambient air temperature
UL, CSA (except products with special cables), CCC
Vibration resistance
XCMD snap action: 5 gn. XCMD slow break: 25 gn (10…500 Hz)
conforming to IEC 60068-2-6
Shock resistance
Electric shock protection
25 gn (18 ms) conforming to IEC 60068-2-27
Standard version: “TC”
Operation: -25…+70 °C (-13…+158 °F). Storage: -40…+70 °C (-40…+158 °F)
Class I conforming to IEC 61-140 and NF C 20-030
NEMA Types 1, 2, 4, 12, 13
IP 66, IP 67 and IP 68 (1) conforming to IEC 60529
IK 06 conforming to EN 50102
Degree of protection
Bodies and heads: Zamak® zinc alloy
Materials
Repeat accuracy
0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Protection against prolonged immersion: the test conditions are subject to agreement between the manufacturer and the user.
Contact block characteristics
Switches with 2 contacts
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A)
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
a AC-15; C300 (Ue = 240 V, Ie = 0.75 A)
Switches with 3 and 4 contacts c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Pre-cabled switches
Switches with 4-pin
M12 connector
Switches with 5-pin
M12 connector
Switches with 5-pin
7/8" 16UN connector
Ithe = 6 A for 2 contacts, 4 A for 3 contacts, 3 A for 4 contacts
Ui = 250 V, Ie = 3 A maximum, Ithe = 3 A
Ui = 60 V, Ie = 4 A maximum, Ithe = 4 A
Ui = 250 V, Ie = 6 A maximum, Ithe = 6 A
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage
Positive operation (depending on model)
Resistance across terminals
Electric shock protection
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Minimum actuation speed
Snap action contact: 0.01 m/minute (0.03 ft/minute)
Slow break contact: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
• Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
Electrical durability
N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
≤ 25 mΩ conforming to IEC 60255-7 category 3
6 A cartridge fuse type gG (gl)
5
4
3
2
1
Ithe
48 V
110 V
0,5
12/24 V
230 V
0,1
0,5
d.c. supply c
XCMD slow break (N/C + N/O, N/C + N/C +
N/O contacts)
Millions of operating cycles
Millions of operating cycles
XCMD snap action (N/C + N/O, N/C + N/C,
N/C + N/C + N/O, N/C + N/C + N/O + N/O
contacts)
a.c. supply
a 50/60 Hz
o inductive circuit
Limit Switches
Rated operational
characteristics
5
4
3
Ithe
12/24/48 V
2
230 V
1
110 V
0,5
0,1
1
2
3
4 56
10
Current in A
Power switched in W for
5 million operating cycles
0,5
1
2
3
4 56
10
Current in A
Power switched in W for
5 million operating cycles
Voltage
V
24
48
120
Voltage
V
24
48
120
o
W
3
2
1
o
W
4
3
3
31
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled
Type of head
Plunger (mounting by the body)
Type of operator
Metal end plunger
Plunger (mounting by the head)
Metal end plunger
Steel roller plunger
with elastomer boot
Retractable steel
roller lever plunger
M12 with metal end
plunger
M16 with metal end
plunger with
elastomer boot
M12 with steel roller
plunger
XCMD2111L1
XCMD2124L1
XCMD21F0L1
XCMD21G1L1
XCMD21F2L1
Catalog numbers
0
5mm
1,8 4,2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
0,8
XCMD2510L1
XCMD2511L1
1,8 3,1(P)
BK-BK-WH
BN-BU
RD
BK
BK-WH
RD-WH
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
1,8 4,2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
4,9 mm
XCMD2524L1
BU
RD
BN
RD-WH
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
1,8 4,2(P)
5mm
1,8 4,2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
5mm
0,8
0,8
XCMD25F0L1
XCMD25G1L1
5 mm
BU
ZCMD39L1 +
ZCE11
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
1,8 4,2(P)
5 mm
0
ZCMD29L1 +
ZCE02
3,1(A) 7(P)
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
ZCMD37L1 +
ZCE10
ZCMD37L1 +
ZCE11
BK-BK-WH
RD-RD-WH
BN-BU
0
0
1,8 3,1(P)
BK-BK-WH
BN-BU
3,1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
mm
1,4
XCMD25F2L1
0
4,9 mm
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
ZCMD39L1 +
ZCE24
0
0
mm
4,9 mm
ZCMD37L1 +
ZCE02
5 mm
ZCMD37L1 +
ZCE24
3,1(A) 5,6(P)
11,2(A) 19,5(P)
BK-BK-WH
RD-RD-WH
BU-BN
0
0
4,6 mm
16 mm
5 mm
2,6 5 mm
ZCMD29L1 +
ZCEG1
1,8 4,2 (P)
0
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
5 mm
0
0,8
ZCMD39L1 +
ZCEF0
ZCMD39L1 +
ZCEG1
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
1,8 4,2(P)
5 mm
0
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
1,8 4,2(P)
5 mm
0
ZCMD37L1 +
ZCEF0
ZCMD37L1 +
ZCEG1
2,6
5 mm
0
3,1(A) 7(P)
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
mm
ZCMD39L1 +
ZCEF2
3,1(A) 7(P)
BK-BK-WH
RD-RD-WH
BN-BU
BK-BK-WH
RD-RD-WH
BN-BU
0
mm
ZCMD37L1 +
ZCEF2
3,1(A) 5,6(P)
1,8 3,1(P)
BK-BK-WH
RD-RD-WH
BN-BU
BK-BK-WH
RD-RD-WH
BN-BU
0
ZCMD29L1 +
ZCEF2
1,4
0,8
1,8 3,1(P)
4,6 mm
0
1,4
0,8
BK-BK-WH
RD-RD-WH
BN-BU
3,1(A) 5,6(P)
BK-BKWH
BN-BU
1,8 4,2 (P)
0,8
11,2(A) 25(P)
BK-BK-WH
RD-RD-WH
BU-BN
BK-BK-WH
RD-RD-WH
BU-BN
0
2,6 5 mm
ZCMD29L1 +
ZCEF0
11,2(A) 25(P)
1,8 3,1(P)
BK-BK-WH
BN-BU
0
mm
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
3,1(A) 7(P)
BK-BK-WH
RD-RD-WH
BN-BU
BK-BK-WH
RD-RD-WH
BN-BU
BK-BK-WH
RD-RD-WH
BN-BU
2,6
16
ZCMD29L1 +
ZCE24
mm
ZCMD39L1 +
ZCE02
1,8 3,1(P)
BK-BK-WH
RD-RD-WH
BN-BU
5 mm
0
1,4
0,8
2,6
BK-BK-WH
BN-BU
4,6 mm
0
1,4
0,8
0
BN
5 mm
0
1,8 3,1(P)
GN-YE
1,8 4,2 (P)
11,2(A) 19,5(P)
3,1(A) 5,6(P)
BK-BKWH
BN-BU
0,8
ZCMD39L1 +
ZCE10
0
3-pole N/C + N/C + N/O break
before make, slow break
RD
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0,8
GN-YE
RD-WH
5 mm
2,6 5 mm
ZCMD29L1 +
ZCE11
1,8 4,2 (P)
0
3-pole N/C + N/C + N/O
snap action
2,6
5 mm
0
4,6 mm
0.200 (0.441)
0.195 (0.430)
0.220 (0.485)
0.205 (0.452)
ZCMD41L1 +
ZCE02
ZCMD41L1 +
ZCE24
ZCMD41L1 +
ZCEF0
ZCMD41L1 +
ZCEG1
ZCMD41L1 +
ZCEF2
VT
0.185 (0.408)
ZCMD41L1 +
ZCE11
BU
0.180 (0.397)
ZCMD41L1 +
ZCE10
RD
0.180 (0.397)
4-pole N/C + N/C + N/O + N/O
snap action
BK
Weight, kg (lb)
VT-WH
BN
RD-WH
GN-YE
BK-WH
Limit Switches
GN-YE
BK
mm
XCMD2502L1
1,8 3,1(P)
0
2,6 5 mm
2-pole N/C + N/C snap action ZCMD29L1 +
ZCE10
BK-WH
0
11,2(A) 25(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
1,4
BK-BK-WH
BN-BU
0
BN
BK-WH
GN-YE
BK
5mm
0,8
3,1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BU
2-pole N/C + N/O break
before make, slow break
BK
1,8 4,2(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BN
BK-WH
GN-YE
BK-WH
XCMD2102L1
BU
BK
2-pole N/C + N/O snap action XCMD2110L1
Weight, kg (lb)
Contact operation
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
VT-VT-WH
1,8 4,2(P)
5 mm
0
0,8
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
VT-VT-WH
1,8 4,2(P)
5 mm
0
0,8
0.160 (0.353)
0.160 (0.353)
contact closed
contact open
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
BK-BK
RD-RD-WH
BN-BU
VT-VT-WH
3,1(A) 7(P)
0
11,2(A) 25(P)
BK-BK-WH
RD-RD-WH
BU-BN
VT-VT-WH
BK-BK-WH
RD-RD-WH
BU-BN
VT-VT-WH
mm
0
4,9 mm
1,4
0.165 (0.364)
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
VT-VT-WH
1,8 4,2(P)
5 mm
0
0,8
0.180 (0.397)
(A) = cam displacement
0.175 (0.386)
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
VT-VT-WH
1,8 4,2(P)
5 mm
0
0,8
0.200 (0.441)
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
BK-BK
RD-RD-WH
BN-BU
VT-VT-WH
3,1(A) 7(P)
0
mm
1,4
0.185 (0.408)
(P) = positive opening point
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
By 30° cam
On end
By 30° cam
Characteristics
Switch actuation
Type of actuation
On end
Maximum actuation speed
Minimum
For tripping
force or
For positive
torque
opening
Cabling
0.5 m/s (1.64 ft/s)
0.1 m/s (0.33 ft/s)
8.5 N (1.91 lb)
7 N (1.57 lb)
2.5 N (0.56 lb)
8.5 N (1.91 lb)
7 N (1.57 lb)
42.5 N (9.55 lb)
35 N (7.87 lb)
12.5 N (2.81 lb)
42.5 N (9.55 lb)
35 N (7.87 lb)
PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions; 9 x 0.34 mm2 for 4-pole contact versions. For
other cable lengths, see page 42.
NOTE: For more information, consult pages 38–40.
32
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled
Type of head
Rotary (mounting by the body)
Multi-directional
Type of operator
Thermoplastic roller
lever
Steel roller lever
Roller lever with
ball bearing
mounted roller
Variable length
thermoplastic roller
lever
XCMD2115L1
XCMD2116L1
XCMD2117L1
XCMD2145L1
Cat’s whisker (1)
Catalog numbers
0
BK
BK-WH
0
XCMD2516L1
XCMD2517L1
XCMD2545L1
25˚ 70˚(P)
BN
RD
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
BU
BN
RD-WH
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
90˚
ZCMD29L1 +
ZCE01 +
ZCY17
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
90˚
0
36˚ 90˚
ZCMD29L1 +
ZCE01 +
ZCY45
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0
ZCMD39L1 +
ZCE01 +
ZCY15
ZCMD39L1 +
ZCE01 +
ZCY16
ZCMD39L1 +
ZCE01 +
ZCY17
ZCMD39L1 +
ZCE01 +
ZCY45
25˚ 70˚(P)
90˚
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
0
90˚
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
0
90˚
0
90˚
12˚
12˚
12˚
ZCMD37L1 +
ZCE01 +
ZCY15
ZCMD37L1 +
ZCE01 +
ZCY16
ZCMD37L1 +
ZCE01 +
ZCY17
ZCMD37L1 +
ZCE01 +
ZCY45
45˚(P)
25˚
45˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
0
36˚ 90˚
25˚
45˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
0
36˚ 90˚
25˚
36˚ 90˚
40˚
ZCMD29L1 +
ZCE06
20˚
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
10˚
ZCMD39L1 +
ZCE06
20˚
0
BK-BK-WH
RD-RD-WH
BU-BN
BK-BK-WH
RD-RD-WH
BU-BN
10˚
ZCMD37L1 +
ZCE06
45˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
0
20˚
BK-BK-WH
BN-BU
25˚ 70˚(P)
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
12˚
BK-BK-WH
RD-RD-WH
BN-BU
XCMD2506L1
90˚
12˚
25˚
BN
ZCMD29L1 +
ZCE01 +
ZCY16
36˚ 90˚
10˚
25˚ 45˚(P)
BK-BK-WH
BN-BU
0
12˚
0
BU
RD
36˚ 90˚
12˚
BK-BK-WH
RD-RD-WH
BN-BU
RD-RD-WH
BK-BK-WH
BN-BU
GN-YE
RD-WH
90˚
25˚ 45˚(P)
BK-BK-WH
BN-BU
0
12˚
GN-YE
3-pole N/C + N/C + N/O break before make, slow break
25˚ 45˚(P)
BK-BK-WH
BN-BU
36˚ 90˚
20˚
BK-BK-WH
BU-BN
BK-BK-WH
BU-BN
90˚
XCMD2515L1
ZCMD29L1 +
ZCE01 +
ZCY15
RD-WH
RD
BK
90˚
12˚
0
3-pole N/C + N/C + N/O snap action
BK-WH
0
12˚
GN-YE
BK
90˚
25˚ 70˚(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
12˚
BK-BK-WH
BN-BU
2-pole N/C + N/C snap action
BK-WH
0
25˚ 70˚(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
12˚
25˚ 45˚(P)
GN-YE
BK-WH
90˚
25˚ 70˚(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BU
2-pole N/C + N/O break before make, slow break
BK
25˚ 70˚(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BN
BK-WH
GN-YE
XCMD2106L1
36˚ 90˚
20˚
BK-BK-WH
RD-RD-WH
BN-BU
40˚
0.230 (0.507)
0.180 (0.397)
4-pole N/C + N/C + N/O + N/O snap action
ZCMD41L1 +
ZCE01 +
ZCY15
ZCMD41L1 +
ZCE01 +
ZCY16
ZCMD41L1 +
ZCE01 +
ZCY17
ZCMD41L1 +
ZCE01 +
ZCY45
ZCMD41L1 +
ZCE06
VT
0.220 (0.485)
BU
0.225 (0.496)
BK
0.220 (0.485)
RD
Weight, kg (lb)
BN
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
RD-RD-WH
VT-WH
RD-WH
BK-WH
GN-YE
25˚ 70˚(P)
0
90˚
12˚
Weight, kg (lb)
0.200 (0.441)
Contact operation
1.
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
RD-RD-WH
25˚ 70˚(P)
0
90˚
12˚
0.205 (0.452)
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
RD-RD-WH
25˚ 70˚(P)
0
90˚
12˚
BK-BK-WH
RD-RD-WH
BN-BU
VT-VT-WH
RD-RD-WH
BK-BK-WH
BN-BU
RD-RD-WH
20˚
25˚ 70˚(P)
0
90˚
12˚
Limit Switches
BK
BU
2-pole N/C + N/O snap action
BK-BK-WH
RD-RD-WH
BU-BN
VT-VT-WH
BK-BK-WH
RD-RD-WH
BU-BN
VT-VT-WH
10˚
0.200 (0.441)
0.210 (0.463)
0.160 (0.353)
N/C contact with positive opening
contact closed
(A) = cam displacement
operation, when properly mounted and
contact open
(P) = positive opening point
using a conforming operator
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation
By 30° cam
By any moving part
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s)
Type of actuation
Maximum actuation speed
Minimum force or torque
For tripping
For positive opening
Cabling
0.1 N•m (0.89 lb-in)
0.5 N•m (4.43 lb-in)
—
PvR cable, 1 m (3.3 ft) long: 5 x 0.75 mm2 for 2-pole contact versions; 7 x 0.5 mm2 for 3-pole contact versions,
2
9 x 0.34 mm for 4-pole contact versions. For other cable lengths, see page 42.
NOTE: For more information, consult pages 38–40.
33
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions
XCMD2•10L1
XCMD2•11L1
(1)
XCMD2•02L1
(1)
(1)
(2)
XCMD2•24L1
(2)
(2)
XCMD2•F0L1
XCMD2•G1L1
19
12
f
24
e
(2)
50
52
76
85
Limit Switches
88
45
(1)
(3)
(3)
(2)
(2)
2
52
88
36
e
XCMD2•F2L1
(2)
1.
2.
3.
e:
f:
2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
Overall diameter of cable 7.5 mm (0.30 in.).
Mounting nut thickness 3.5 mm (0.14 in.).
8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).
34
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Pre-Cabled—Dimensions
XCMD2•15L1
XCMD2•16L1
31
XCMD2•17L1
31
31
(1)
(1)
(2)
(2)
(2)
XCMD2•06L1
Limit Switches
XCMD2•45L1
(1)
33
93…143
40
(1)
40
(1)
53…103
Ø16
33,5…83,5
5,5
16
20
30
(2)
(2)
15°
15°
1.
2.
e:
f:
2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
Overall diameter of cable 7.5 mm (0.30 in.).
8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm (0.49 in.).
8 mm (0.31 in.) max, panel cut-out Ø 16.5 mm (0.65 in.).
35
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
Type of head
Plunger (mounting by the body)
Plunger (mounting by the head)
Type of operator
Metal end plunger
Metal end plunger
Steel roller plunger
with elastomer boot
Retractable steel
roller lever plunger
M12 with metal end
plunger
M16 with metal end
plunger with
elastomer boot
M12 with steel roller
plunger
Single-pole
C/O
snap action
+ integral M12
4-pin
connector
XCMD2110M12
XCMD2111M12
XCMD2124M12
XCMD21F0M12
XCMD21G1M12
XCMD21F2M12
2-pole
N/C + N/O
snap action
+ integral M12
5-pin
connector
XCMD2110C12
Catalog numbers
Limit Switches
2-pole
N/C + N/C
snap action
+ integral M12
5-pin
connector
Weight, kg (lb)
2-pole
N/C + N/O
snap action
+ M12 5-pin
connector on
0.8 m (2.6 ft)
flying lead
2-pole
N/C + N/O
snap action
+ 7/8" 16UN
5-pin
connector on
0.8 m (2.6 ft)
flying lead
Weight, kg (lb)
1-2
1-4
1-2
1-4
1,8 4,2(P)
0
5mm
1-2
1-4
1-2
1-4
0
0,8
1-2
3-4
1-2
3-4
XCMD2102M12
1,8 4,2(P)
5mm
3,1(A) 7(P)
1-2
1-4
1-2
1-4
0
0,8
1,8 4,2(P)
XCMD2102C12
1-2
3-4
1-2
3-4
1,8 4,2(P)
1-2
3-4
1-2
3-4
0
0
5mm
5mm
0,8
0,8
0.085 (0.187)
0.085 (0.187)
1,8 4,2(P)
0
1,4 mm
0.090 (0.198)
0
5mm
1-2
1-4
1-2
1-4
0
1-2
3-4
1-2
3-4
4,9 mm
ZCMD29C12 +
ZCE24
11,2(A) 25(P)
1-2
3-4
1-2
3-4
0
1,8 4,2(P)
0
5mm
0,8
ZCMD29C12 +
ZCEF0
1-2
3-4
1-2
3-4
XCMD21F2C12
3,1(A) 7(P)
1,8 4,2(P)
0
5mm
0,8
ZCMD29C12 +
ZCEG1
1-2
3-4
1-2
3-4
0
mm
1,4
ZCMD29C12 +
ZCEF2
1,8 4,2(P)
1-2
3-4
1-2
3-4
0
mm
1,4
XCMD21G1C12
1,8 4,2(P)
1-2
3-4
1-2
3-4
4,9 mm
0
0,8
XCMD21F0C12
1-2
3-4
1-2
3-4
5mm
3,1(A) 7(P)
1-2
1-4
1-2
1-4
0
5mm
5mm
3,1(A) 7(P)
1-2
3-4
1-2
3-4
0
1,4 mm
0,8
0,8
0.105 (0.231)
0.100 (0.220)
0.125 (0.276)
0.110 (0.243)
ZCMD21L08R12
+ ZCE24
ZCMD21L08R12
+ ZCEF0
ZCMD21L08R12
+ ZCEG1
ZCMD21L08R12
+ ZCEF2
11,2(A) 25(P)
1-2
3-4
1-2
3-4
1,8 4,2(P)
1-2
3-4
1-2
3-4
3,1(A) 7(P)
1,8 4,2(P)
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
0
0
0
5mm
5mm
5mm
5mm
0
0
mm
mm
0
4,9 mm
0,8
0,8
0,8
0,8
1,4
1,4
ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78 ZCMD21L08U78
+ ZCE10
+ ZCE11
+ ZCE02
+ ZCE24
+ ZCEF0
+ ZCEG1
+ ZCEF2
4-5
1-2
4-5
1-2
0
0
3,1(A) 7(P)
1,8 4,2(P)
1-2
3-4
1-2
3-4
11,2(A) 25(P)
1-2
3-4
1-2
3-4
3,1(A) 7(P)
1-2
3-4
1-2
3-4
ZCMD21L08R12 ZCMD21L08R12 ZCMD21L08R12
+ ZCE10
+ ZCE11
+ ZCE02
1-2
3-4
1-2
3-4
4,9 mm
XCMD2124C12
3,1(A) 7(P)
1,8 4,2(P)
1,8 4,2(P)
1-2
3-4
1-2
3-4
0
1-2
1-4
1-2
1-4
1,8 4,2(P)
0,8
0
5mm
5mm
0
mm
0,8
0,8
1,4
ZCMD29C12 + ZCMD29C12 + ZCMD29C12 +
ZCE10
ZCE11
ZCE02
0
1-2
1-4
1-2
1-4
1,8 4,2(P)
1,4
XCMD2111C12
1-2
3-4
1-2
3-4
mm
11,2(A) 25(P)
1,8 4,2(P)
0
5mm
4-5
1-2
4-5
1-2
1,8 4,2(P)
0
5mm
0,8
0,8
0.150 (0.331)
0.150 (0.331)
Contact operation
3,1(A) 7(P)
4-5
1-2
4-5
1-2
0
mm
11,2(A) 25(P)
4-5
1-2
4-5
1-2
0
4,9 mm
1,4
0.155 (0.342)
0.170 (0.375)
4-5
1-2
4-5
1-2
1,8 4,2(P)
0
5mm
4-5
1-2
4-5
1-2
1,8 4,2(P)
0
5mm
0,8
0,8
0.165 (0.364)
0.190 (0.419)
3,1(A) 7(P)
4-5
1-2
4-5
1-2
0
mm
1,4
0.175 (0.386)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
By 30° cam
On end
By 30° cam
Characteristics
Switch actuation
Type of actuation
On end
Maximum actuation speed
Minimum For tripping
force or
For positive
torque
opening
Positive operation
0.5 m/s (1.64 ft/s)
0.1 m/s (0.33 ft/s)
8.5 N (1.91 lb)
7 N (1.57 lb)
2.5 N (0.56 lb)
8.5 N (1.91 lb)
7 N (1.57 lb)
42.5 N (9.55 lb)
35 N (7.87 lb)
12.5 N (2.81 lb)
42.5 N (9.55 lb)
35 N (7.87 lb)
Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot be marked with the
because they are single-pole C/O.
symbol
NOTE: For more information, consult pages 38–40.
36
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
Type of head
Rotary (mounting by the body)
Multi-directional
Type of operator
Thermoplastic roller
lever
Steel roller lever
Roller lever with ball
bearing mounted roller
Variable length
thermoplastic roller
lever
XCMD2115M12
XCMD2116M12
XCMD2117M12
XCMD2145M12
Cat’s whisker (1)
Catalog numbers
25˚
1-2
1-4
1-2
1-4
70˚(P)
0
90˚
1-2
1-4
1-2
1-4
0
12˚
25˚
1-2
3-4
1-2
3-4
70˚(P)
0
90˚
25˚
1-2
3-4
1-2
3-4
0
90˚
2-pole N/C + N/O snap action
With M12 5-pin connector on 0.8 m (2.6 ft)
flying lead
0
70˚(P)
90˚
ZCMD29C12 +
ZCE01 +
ZCY17
70˚(P)
20˚
90˚
25˚
1-2
3-4
1-2
3-4
0
90˚
4-5
1-2
4-5
1-2
25˚
70˚(P)
0
90˚
12˚
0.200 (0.441)
1.
90˚
1-2
3-4
1-2
3-4
25˚
0
70˚(P)
25˚
0
70˚(P)
90˚
4-5
1-2
4-5
1-2
90˚
0
12˚
0.205 (0.452)
25˚
1-2
3-4
1-2
3-4
20˚
90˚
ZCMD29C12 +
ZCE01 +
ZCY45
20˚
0
10˚
70˚(P)
ZCMD29C12 +
ZCE06
1-2
3-4
1-2
3-4
90˚
20˚
10˚
0.135 (0.298)
0.085 (0.187)
ZCMD21L08R12
+ ZCE01 +
ZCY45
ZCMD21L08R12
+ ZCE06
25˚
1-2
3-4
1-2
3-4
0
12˚
70˚(P)
90˚
1-2
3-4
1-2
3-4
20˚
10˚
12˚
ZCMD21L08U78 ZCMD21L08U78
+ ZCE01 +
+ ZCE01 +
ZCY17
ZCY16
4-5
1-2
4-5
1-2
70˚(P)
XCMD2106C12
70˚(P)
90˚
12˚
0.200 (0.441)
ZCMD21L08U78
+ ZCE01 +
ZCY45
4-5
1-2
4-5
1-2
25˚
0
70˚(P)
90˚
ZCMD21L08U78
+ ZCE06
4-5
1-2
4-5
1-2
10˚
12˚
0.210 (0.463)
20˚
0.160 (0.353)
N/C contact with positive opening
operation, when properly mounted and using
contact open
(P) = positive opening point
a conforming operator
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
contact closed
Contact operation
70˚(P)
10˚
12˚
0.125 (0.276)
12˚
ZCMD21L08U78
+ ZCE01 +
ZCY15
0
12˚
ZCMD21L08R12 ZCMD21L08R12
+ ZCE01 +
+ ZCE01 +
ZCY16
ZCY17
70˚(P)
25˚
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
0
90˚
1-2
1-4
1-2
1-4
90˚
XCMD2145C12
70˚(P)
0.130 (0.287)
25˚
0
XCMD2106M12
20˚
12˚
0.125 (0.276)
12˚
Weight, kg (lb)
25˚
1-2
3-4
1-2
3-4
12˚
0
2-pole N/C + N/O snap action
With 7/8" 16UN 5-pin connector on 0.8 m
(2.6 ft) flying lead
XCM D2117C12
ZCMD21L08R12
+ ZCE01 +
ZCY15
1-2
3-4
1-2
3-4
1-2
1-4
1-2
1-4
70˚(P)
12˚
1-2
3-4
1-2
3-4
0
12˚
90˚
25˚
12˚
1-2
3-4
1-2
3-4
0
Weight, kg (lb)
70˚(P)
90˚
20˚
70˚(P)
12˚
ZCMD29C12 +
ZCE01 +
ZCY16
70˚(P)
1-2
3-4
1-2
3-4
25˚
0
12˚
ZCMD29C12 +
ZCE01 +
ZCY15
20˚
1-2
1-4
1-2
1-4
90˚
XCMD2116C12
12˚
2-pole N/C + N/C snap action
With integral M12 5-pin connector
70˚(P)
12˚
XCMD2115C12
2-pole N/C + N/O snap action
With integral M12 5-pin connector
25˚
Limit Switches
Single-pole C/O snap action
With integral M12 4-pin connector
(A) = cam displacement
Characteristics
Switch actuation
By 30° cam
By any moving part
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s)
Type of actuation
Maximum actuation speed
Minimum force or torque
Positive operation
For tripping
For positive opening
0.1 N•m (0.89 lb-in)
0.5 N•m (4.43 lb-in)
—
Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot
be marked with the
symbol because they are single-pole C/O.
37
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Thermoplastic roller
lever plunger,
horizontal
actuation
ZCE 21
Thermoplastic roller
lever plunger,
vertical actuation
ZCE 27
Side metal
plunger,
adjustable
Side metal
plunger
Retractable
steel roller lever
plunger
ZCE 28
ZCE 24
Side steel
roller plunger,
horizontal
ZCE 62
ZCE 64
ZCE 63
Side steel
roller plunger,
vertical
ZCE 65
M12 with
steel
roller
plunger
M16 with
steel end
plunger
with
elastomer
boot
ZCE F0
ZCE F2
ZCE G1
Steel
roller
plunger
Steel
roller plunger
with elastomer
boot
Spring rod
with
thermoplastic
end
Spring rod
ZCE 02
ZCE 29
ZCE 07
ZCE 08
Metal end
plunger
Metal end plunger
with elastomer
boot
Steel ball bearing
plunger
Metal end
plunger,
adjustable
ZCE 10
ZCE 11
ZCE 13
ZCE 14
Limit Switches
M12 with
metal end
plunger
Body with
2-pole
N/C +
N/O snap
action
contact
Body with
2-pole
N/C + N/C
snap
action
contact
Body with
2-pole
N/C + N/O
break before
make, slow
break
contact
ZCM D21
ZCM D29
ZCM D25
Bodies with precabled contacts
Bodies with precabled contacts
Bodies with precabled contacts
ZCM D21L1
ZCM D21L2
ZCM D21L5
ZCM D29L1
ZCM D29L2
ZCM D29L5
ZCM D25L1
ZCM D25L2
ZCM D25L5
ZCM D37L1
ZCM D37L2
ZCM D37L5
(1)
(1)
(1)
1.
Thermoplastic roller
lever plunger,
horizontal or vertical
actuation
(1)
Body with
3-pole
N/C + N/C
+ N/O break
before
make, slow
break
contact
ZCM D37
Bodies with precabled contacts
Side steel
ball bearing
plunger
ZCE 66
Cat’s
whisker
ZCE 06
Side
Cat’s
whisker
ZCE 67
Body with
3-pole
N/C + N/C
+ N/O snap
action
contact
ZCM D39
Bodies with precabled contacts
ZCM D39L1
ZCM D39L2
ZCM D39L5
(1)
Pre-cabled connection components: replace the “•” in the catalog number with the required cable length in meters, either: 1, 2, 3, 5, 7 or 10.
Example: ZCM C21L• becomes ZCM C21L7 for a 7 m (23.0 ft) cable.
Note: only cable lengths of 1, 2 and 5 m (3.3, 6.6, and 16.4 ft) are available for pre-cabled connection components ZCM C37L• and ZCM C39L•.
38
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Round rod lever,
steel, Ø 3 (0.12)
L = 125 (4.92)
Square rod
lever, steel,
U 3 (0.12)
L = 125 (4.92)
Round rod lever,
glass fibre,
Ø 3 (0.12)
L = 125 (4.92)
Round rod lever,
thermoplastic,
Ø 6 (0.24)
L = 200 (7.87)
ZCY 53
ZCY 54
ZCY 55
ZCY 59
ZCY 22
Spring lever with
thermoplastic
end
ZCY 81
Variable length
thermoplastic
roller lever,
with pliable
lever
Spring return
for actuation
from left AND
right
ZCE 01
Stay put
for actuation
from left AND
right
Spring–rod
lever, metal
ZCY 91
Variable length
thermoplastic
roller lever
Variable length
steel roller
lever
Variable length
steel roller lever,
with pliable
lever
ZCY 48
ZCY 44
ZCY 45
ZCY 46
Thermoplastic
roller lever,
track 20/36
(0.79/1.42)
Steel roller lever,
track 20/36
(0.79/1.42)
Steel ball
bearing mounted
roller lever,
track 20/36
(0.79/1.42)
Thermoplastic
roller lever,
track 24/31
(0.94/1.22)
Steel roller lever,
track 24/31
(0.94/1.22)
ZCY 18
ZCY 19
ZCY 12
ZCY 15
ZCY 16
Steel ball bearing
mounted roller
lever,
track 24/31
(0.94/1.22)
Thermoplastic
roller lever,
track 16/39
(0.63/1.54)
Steel roller lever,
track 16/39
(0.63/1.54)
ZCY 25
ZCY 26
ZCY 17
ZCE 09(1)
Pre-cabled bodies
with 4-pole
N/C + N/C + N/O +
N/O snap action
contact
ZCM D41L1
ZCM D41L2
ZCM D41L5
Steel ball bearing
mounted roller
lever,
track 16/39
(0.63/1.54)
ZCY 23
Forked arm with
rollers, 2 track,
track 21/35
(0.83/1.38)
Forked arm with
rollers, 1 track,
track 28 (1.10)
ZCY 61
ZCY 71
Bodies with integral connector, with
2-pole snap action contact:
N/C + N/O, M12 5-pin connector
Body with 7/8" 16UN 5-pin connector
on 0.8 m (2.6 ft) flying lead, with
2-pole N/C + N/O snap action contact
ZCM D21C12
ZCM D21L08U78
N/C + N/C, M12 5-pin connector
1.
Limit Switches
Ceramic
roller lever
ZCM D29C12
C/O, M12 4-pin connector
ZCM D21M12
Body with M12 5-pin connector on
0.8 m (2.6 ft) flying lead, with
2-pole N/C + N/O snap action contact
ZCM D21L08R12
Cannot be used on bodies ZCMD21, ZCMD29, ZCMD39, ZCMD41, ZCMD21C12,
ZCMD21M12, ZCMD29C12, ZCMD21L08•••.
Dimensions: mm (in.)
39
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Special Features and Catalog Number Explanation
Interpretation of the Catalog Number
XCM
D
21
02 q
L1
XCM—Assembled unit
Contact Description
Cable Length
ZCM—Body, contacts and base
21—1 N.O. + 1 N.C. Snap Action Silver
L1—1 m (3.3 ft)
25—1 N.O. + 1 N.C. Slow Make/Break Silver
L2—2 m (6.6 ft)
29—1 N.C. + 1 N.C. Snap Action Silver
L3—3 m (9.8 ft)
37—1 N.O. + 2 N.C. Slow Make/Break Silver
L5—5 m (16.4 ft)
39—1 N.O. + 2 N.C. Snap Action Silver
L7—7 m (23.0 ft)
41—2 N.O. + 2 N.C. Snap Action Silver
L10—10 m (32.8 ft)
61—1 N.O. + 1 N.C. Snap Action Gold
Limit Switches
65—1 N.O. + 1 N.C. Slow Make/Break Gold
Head Assembly k
69—1 N.C. + 1 N.C. Snap Action Gold
01—Rotary Head without Lever Arm
77—1 N.O. + 2 N.C. Slow Make/Break Gold
02—Steel Roller Plunger
79—1 N.O. + 2 N.C. Snap Action Gold
05—Rotary Head without lever arm /
Programmable f
81—2 N.O. + 2 N.C. Snap Action Gold
06—Cat Whisker
07—Spring Rod with Plastic End c
Body (or base)
08—Spring Rod c
D—Metal Modular
09—Maint. Rotary without Arm c
N—Plastic (not modular)
10—Top Push Rod Plunger
C—Plug-in Base (with ZCM only)
11—Booted Top Push Rod Pl.
13—Top Ball Bearing Plunger c
14—Adjustable Top Plunger c
21—One-way Horiz. Plastic Roller
24—Retractable Steel Roller,
9 mm (0.35 in.)
27—One-way Vert. Plastic Roller
28—One-way Horiz. or Vert. Roller
29—Booted Top Roller Plunger c
62—Adjust. Side Push Rod Pl. c
Important Note:
Use for interpretation. Not all possibilities are shown and not all
combinations of components are available. Some switches are
not modular. See additional information in this catalog. For
interpretation of heads and levers, see page 38.
63—Side Push Rod Plunger c
64—Horiz. Side Roller Plunger c
65—Vertical Side Roller Plunger c
66—Side Ball Bearing Plunger c
67—Horizontal Cat Whisker c
F0—M12 Threaded Plunger Head c
F2—M12 Threaded Roller Pl. Hd. c
G1—M16 Threaded Booted Pl. Hd. c
H0—M18 Threaded Plunger Head c
H2—M18 Threaded Roller Pl. Hd. c
c
q
k
f
Consult your local field sales office for availability.
Last two digits of lever catalog number occupy this position when rotary heads with levers are required.
See page 38 for levers.
See page 43 for available levers, specifically allowed for the ZCE05 programmable head.
40
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Components
Plug-in base with PVR cable f
Contact type
Catalog number c
Weight
lb (kg)
1 (3.3)
ZCMC21L1
0.22
(0.100)
GN-YE
2 (6.6)
ZCMC21L2
0.42
(0.190)
GN-YE
3 (9.8)
ZCMC21L3
0.62
(0.280)
GN-YE
5 (16.4)
ZCMC21L5
1.00
(0.440)
GN-YE
7 (23.0)
ZCMC21L7
1.50
(0.700)
GN-YE
10 (32.8)
ZCMC21L10
2.10
(0.970)
GN-YE
1 (3.3)
ZCMC25L1
0.22
(0.100)
GN-YE
2 (6.6)
ZCMC25L2
0.42
(0.190)
GN-YE
3 (9.8)
ZCMC25L3
0.62
(0.280)
GN-YE
5 (16.4)
ZCMC25L5
1.00
(0.440)
GN-YE
7 (23.0)
ZCMC25L7
1.50
(0.700)
GN-YE
10 (32.8)
ZCMC25L10
2.10
(0.970)
f
c
BK-WH
BN
BK
BN
BU
BK-WH
BK
BN
BU
BK-WH
BK
BN
BU
BK-WH
BK
BN
BU
BK-WH
Limit Switches
BK
2-pole N.C. + N.O.
slow break-before-make
BK-WH
BN
BN
BK
BK-WH
BK
BN
BU
BK-WH
BK
BN
BU
BK-WH
BK
BU
BN
2-pole N.C. + N.O.
slow break-before-make
BK-WH
2-pole N.C. + N.O.
slow break-before-make
BK
2-pole N.C. + N.O.
slow break-before-make
BU
2-pole N.C. + N.O.
slow break-before-make
BK-WH
2-pole N.C. + N.O.
slow break-before-make
BU
BK
2-pole N.C. + N.O.
snap action
BK
2-pole N.C. + N.O.
snap action
BU
2-pole N.C. + N.O.
snap action
BN
2-pole N.C. + N.O.
snap action
BK-WH
2-pole N.C. + N.O.
snap action
GN-YE
BU
2-pole N.C. + N.O.
snap action
BU
2-pole
BN
ZCMC2kLk
Length of PVR cable
m (ft)
Diagram
The plug-in base recepticale must match the contact pin outs in the body. Only the length of cord is variable. See page 38 for 3-pole plugin bases with cord. The 4-pole units and connector versions do not have component modular bases. See pages 32 and 33 for 4 contact
bodies, and pages 36 and 37 for M12 connector bodies.
Available cable lengths:
ZCMC29L•: 1, 2, 3, 5, 7, and 10 m (3.3, 6.6, 9.8, 16.4, 23.0, and 32.8 ft)
ZCMC37L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)
ZCMC39L•: 1, 2, and 5 m (3.3, 6.6, and 16.4 ft)
41
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Modular
Components
Pre-cabled connection components (CEI cable) (1)
Type of contact
Wiring
diagram
Length of CEI
cable, m (ft)
Catalog Number
Weight
kg (lb)
1 (3.28)
ZCMC21E1
0.100
(0.220)
2 (6.56)
ZCMC21E2
0.190
(0.419)
3 (9.84)
ZCMC21E3
0.280
(0.617)
5 (16.40)
ZCMC21E5
0.440
(0.970)
7 (22.97)
ZCMC21E7
0.700
(1.543)
10 (32.81)
ZCMC21E10
0.970
(2.138)
Length of cable,
m (ft)
Catalog Number
—
ZCMD61
0.055
(0.121)
—
ZCMD69
0.055
(0.121)
—
ZCMD65
0.055
(0.121)
—
ZCMD79
0.055
(0.121)
—
ZCMD77
0.055
(0.121)
1 (3.28)
ZCMD81L1
0.160
(0.353)
2 (6.56)
ZCMD81L2
0.255
(0.562)
5 (16.40)
ZCMD81L5
0.525
(1.157)
520719
2-pole
BK
BU
N/C + N/O
snap action
ZCMC21E•
BN
BK-WH
GN-YE
Bodies with gold contacts
Type of contact
Positive
operation (2)
Wiring
diagram
Weight
kg (lb)
BK
BU
BK
BK-WH
BK
BU
RD-WH
GN-YE
N/C + N/O
break before make,
slow break
BK-WH
GN-YE
BU
BK
BK-WH
RD-WH
BN
BK
RD
BU
GN-YE
BN
N/C + N/C + N/O
break before make,
slow break
GN-YE
RD-WH
N/C + N/C + N/O
snap action
RD
3-pole
BK-WH
ZCMD6•
ZCMD7•
RD
N/C + N/C
snap action
BN
BK-WH
GN-YE
BN
520720
N/C + N/O
snap action
1.
2.
VT
BK
BU
VT-WH
BN
RD-WH
GN-YE
BK-WH
N/C + N/C + N/O +
N/O
snap action
RD
4-pole
520721
Limit Switches
2-pole
Cable not UL, CSA certified.
bodies with contacts assuring positive opening operation, when properly mounted and using a conforming
operator.
ZCMD81L•
42
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD
562245
Bodies with gold contacts, integral connector
Type of contact
Positive
operation (1)
Wiring
diagram
Connector
Catalog Number
Weight
kg (lb)
2-pole
N/C + N/O
snap action
—
M12 5-pin
ZCMD61C12
0.065
(0.143)
N/C + N/C
snap action
—
M12 5-pin
ZCMD69C12
0.065
(0.143)
ZCMD61M12
0.065
(0.143)
Single-pole
ZCMD61•••
M12 4-pin
—
561408
C/O
snap action
Accessories
Rotary head, without lever, spring return,
for actuation from left AND right
or
from left OR right (2)
566638
566637
ZCE05
XCMZ06
XCMZ07
Catalog Number
Weight
kg (lb)
ZCY12, ZCY15, ZCY16,
ZCY17, ZCY18, ZCY19,
ZCY22, ZCY23, ZCY25, ZCE05
ZCY26, ZCY39, ZCY53,
ZCY54, ZCY55, ZCY81
0.045
(0.099)
Spacer for mounting
multi-track XCMD
—
—
XCMZ06
0.005
(0.011)
Spacer for angular positioning of heads
with adjustable levers, for values other
than -90°, 0° and 90°
—
—
XCMZ07
0.005
(0.011)
Bodies with contacts, with rotary head (without operating lever), pre-cabled
Type of contact
562246
Suitable levers for
use with head
Positive
operation (1)
Wiring
diagram
Length of cable,
m (ft)
Catalog Number
Weight
kg (lb)
GN-YE
1 (3.28)
XCMD2101L1
0.180
(0.397)
GN-YE
1 (3.28)
XCMD2501L1
0.180
(0.397)
BN
BK
BK-WH
BK
BU
BK-WH
N/C + N/O
break before make,
slow break
BN
N/C + N/O
snap action
BU
2-pole
Bodies with contacts, with rotary head (without operating lever), integral connector
Type of contact
Positive
operation (1)
Wiring
diagram
Weight
kg (lb)
Connector
Catalog Number
M12 5-pin
XCMD2101C12
0.110
(0.243)
M12 4-pin
XCMD2101M12
0.110
(0.243)
2-pole
562247
XCMD2•01L1
N/C + N/O
snap action
Single-pole
C/O
snap action
1.
2.
—
bodies with contacts or head assuring positive opening operation, when properly mounted and using a conforming operator.
For programming see page 12.
XCMD2101•12
43
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Positive
operation (1)
Description
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD—Connector Cabling Accessories
Catalog Numbers of suitable pre-wired female connectors
M12 straight, 4-pin
4 A, 250 V
M12 straight, 5-pin
4 A, 24 V
M12 elbowed, 5-pin
4 A, 24 V
7/8" 16 UN straight,
5-pin, 6 A, 250 V
L = 2 m (6.56 ft)
XZCP1169L2
XZCP1164L2
XZCP1264L2
XZCP1771L2
L = 5 m (16.40 ft)
XZCP1169L5
XZCP1164L5
XZCP1264L5
XZCP1771L5
L = 10 m (32.81 ft)
XZCP1169L10
XZCP1164L10
XZCP1264L10
XZCP1771L10
0.105 (0.231)
0.115 (0.254)
0.115 (0.254)
0.190 (0.419)
Type of connector
With cable
Weight, kg (lb)
Connections
XCMD with connector
4-pin, M12
5-pin, M12
3 A—250 V
1 = common
2 = N/C
13=t
4 = N/O
2
3
5-pin, 7/8" 16 UN
4 A—60 V
2
3
4
3
XCMD21•• or ZCMD21••
1–2 = N/C
1 3–4 = N/O
5=t
4
XCMD29•• or ZCMD29••
5
4
6 A—250 V
1–2 = N/C
4–5 = N/O
2 3=t
1
1–2 = N/C
3–4 = N/C
5=t
Pre-wired female connectors XZCP
2
3
1
5-pin, M12
1 = brown
2 = blue
3 = yellow/green t
4 = black
2
1
4
5-pin, 7/8" 16 UN
1 = brown
2 = white
3 = blue
3 4 = black
t = yellow/green
3
2
1
4
1 = black
2 = blue
3 = yellow/green t
4 4 = brown
5 = white
5
Dimensions
XZCP116•L•
XZCP1771L•
L
20
42
XZCP1264L•
26
Limit Switches
4-pin, M12
32
40
L
55
L
L: cable length 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)
Distances required for plug-in connectors
M12 straight connector
M12 elbowed connector
d
Connector on flying lead
d
d
d: min. 65 mm (2.56 in.),
recommended 69 mm (2.72 in.)
d: min. 42 mm (1.65 in.),
recommended 45 mm (1.77 in.)
d: min. 20 mm (0.79 in.)
44
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
XCMD2•10M12
XCMD2•11M12
XCMD2•02M12
(1)
92,4
50
70,4
(1)
70
92
50
82
60
50
(1)
M12
XCMD2•24M12
XCMD2•F0M12
21,4
XCMD2•45M12
Limit Switches
38
50
88
110
30 30
M12
16
XCMD2•F2M12
Ø7
f
24
98
107
45
(1)
50
85
M16X1
M12x1
52
Ø9
XCMD2•G1M12
e
12
52
XCMD2•15M12 / 16M12 / 17M12
31
3,5
54
116
94
(1)
34,5
93…143
(1)
53…103
52
110
88
M12
115…165
36
e
Ø10,6
M12x1
30
16
52
32,4
XCMD2•06M12
1.
e:
f:
2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
204
182
1,2
45
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
ZCMD21L08••• + ZCE 11
(1)
(1)
60
70
(1)
ZCMD21L08••• + ZCE 02
30
ZCMD21L08••• + ZCE 10
(2)
ZCMD21L08••• + ZCE 24
12
(2)
(2)
ZCMD21L08••• + ZCE F0
ZCMD21L08••• + ZCE G1
19
50
52
88
24
f
e
76
85
38
Limit Switches
45
Ø9
(1)
(2)
(2)
1.
2.
e:
f:
(2)
2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
Overall diameter 7.5 mm (0.30 in.).
8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
46
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Metal
Universal, XCMD, Integral or Remote Connector
ZCMD21L08••• + ZCE01 + ZCY 15/16/17
ZCMD21L08••• + ZCE01 + ZCY 45
33
54
(1)
52
94
88
(1)
93…143
Ø16
36
e
5,5
33,5…83,5
31
53…103
ZCMD21L08••• + ZCEF2
(2)
(2)
16
32,4
20
(2)
30
15°
15°
Limit Switches
ZCMD21L08••• + ZCE06
40
(1)
(2)
1.
2.
e:
f:
2 mounting holes Ø 4.2 mm (0.17 in.), counterbored Ø 8 mm (0.31 in.) by 4 mm (0.16 in.) deep.
Overall diameter 7.5 mm (0.30 in.).
8 mm (0.31 in.) max., panel cut-out Ø 12.5 mm (0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
8 mm (0.31 in.) max., panel cut-out Ø 16.5 mm (0.65 in.), mounting nut thickness 3.5 mm (0.14 in.).
47
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN
v With head for linear movement (plunger). Mounting by the body.
520366
pre-cabled
530750
b XCMN
Page 50
530752
530751
v With head for linear movement (plunger). Mounting by the head.
Limit Switches
Page 50
520371
530753
v With head for rotary movement (lever) or multi-directional.
Page 51
48
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN
Environment characteristics
Products
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies
IEC 60204-1, EN 60204-1
Conforming to standards
Product certifications
Protective treatment
UL, CSA, CCC
Standard version
“TC”
Operation
- 25…+70 °C (-13…+158 °F)
Storage
- 40…+70 °C (-40…+158 °F)
Vibration resistance
Conforming to IEC 60068-2-6
5 gn (10…500 Hz)
Shock resistance
Conforming to IEC 60068-2-27
25 gn (18 ms)
Electric shock protection
Class II conforming to IEC 61140 and NF C 20030
Degree of protection
IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102
Materials
Bodies
Plastic
Heads
Zamak® zinc alloy
Limit Switches
Ambient air temperature
Contact block characteristics
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
Rated operational characteristics
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated insulation voltage
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Short-circuit protection
6 A cartridge fuse type gG (gl)
49
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled
Type of head
Plunger (mounting by the body)
Plunger (mounting by the head)
Type of operator
Metal end plunger
Steel roller plunger
for
lateral cam
approach
Steel roller plunger
for traverse cam
approach
Thermoplastic roller
M12 with metal end
lever plunger,
plunger
1 direction of actuation
M12 with steel roller M12 with steel roller
plunger for lateral
plunger for traverse
cam approach
cam approach
XCMN2110L1
XCMN2102L1
XCMN2103L1
XCMN2121L1
XCMN21F2L1
BU
2-pole
N/C + N/O
snap action
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BN
BK-WH
BK
Catalog Numbers
1,8 4,2(P)
0
5mm
3,1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
0,8
Weight, kg (lb)
0.080 (0.176)
Contact operation
mm
3,1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
1,4
0.080 (0.176)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
6,5(A) 14 (P)
0
mm
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
mm
0.080 (0.176)
0.090 (0.198)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
1,8 4,2(P)
0
XCMN21F3L1
3,1(A) 7(P)
5mm
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
0,8
2,8
1,4
XCMN21F0L1
3,1(A) 7(P)
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0
mm
1,4
0.065 (0.143)
mm
1,4
0.095 (0.209)
0.095 (0.209)
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
Characteristics
On end
By 30° cam
On end
By 30° cam
Type of actuation
Maximum actuation
speed
Minimum For tripping
force or
For positive
opening
torque
Cabling
0.5 m/s (1.64 ft/s)
0.1 m/s (0.33 ft/s)
0.5 m/s (1.64 ft/s)
8.5 N (1.91 lb)
7 N (1.57 lb)
2.5 N (0.56 lb)
8.5 N (1.91 lb)
7 N (1.57 lb)
0.1 m/s (0.33 ft/s)
42.5 N (9.55 lb)
35 N (7.87 lb)
12.5 N (2.81 lb)
42.5 N (9.55 lb)
35 N (7.87 lb)
2
PvR cable, 4 x 0.75 mm , length 1 m (3.28 ft)
Dimensions
XCMN2102L1, XCMN2103L1
36
30,4
52
(2)
20
30
M12x1
40
50
70,4
40
60
50
20
(1)
(2)
20
30
16
16
XCMN2121L1
Ø10,6
e
(1)
16
3,5
Ø11,6
3,5
Ø7
XCMN21F2L1, XCMN21F3L1
88
XCMN2110L1
30
(2)
XCMN21F0L1
16
Ø7
24
M12x1
e
52
76
39
16
16
1.
2.
e:
(1)
40
50
Limit Switches
Switch actuation
20
30
30
(2)
2 mounting holes Ø 4.2 mm (0.17 in.),
counterbored Ø 8 mm (0.31 in.)
by 4 mm (0.16 in.) deep.
Overall diameter 7.5 mm (0.30 in.).
8 mm (0.31 in.) max, panel cut-out Ø 12.5 mm
(0.49 in.), mounting nut thickness 3.5 mm (0.14 in.).
(2)
50
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Miniature, Plastic
XCMN, Pre-Cabled
Type of head
Rotary (mounting by the body)
Type of operator
Multi-directional
Thermoplastic roller
lever
Variable length
Round thermoplastic
thermoplastic roller rod lever Ø 6 mm
lever
(0.24 in.) (1)
Spring lever with
Cat’s whisker (1)
thermoplastic end (1)
XCMN2115L1
XCMN2145L1
XCMN2107L1
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
25˚
70˚(P)
0
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
20˚
25˚
0
20˚
BK-BK-WH
BU-BN
BK-BK-WH
BU-BN
90˚
0.080 (0.176)
BK-BK-WH
BU-BN
BK-BK-WH
BU-BN
10˚
10˚
0.085 (0.187)
0.080 (0.176)
N/C contact with positive opening
operation, when properly mounted and using a
conforming operator
(A) = cam displacement
(P) = positive opening point
contact open
XCMN2106L1
12˚
0.105 (0.231)
contact closed
1.
90˚
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
12˚
0.100 (0.220)
Contact operation
70˚(P)
0
90˚
12˚
Weight, kg (lb)
25˚
XCMN2159L1
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Limit Switches
BU
2-pole
N/C + N/O
snap action
BN
BK-WH
BK
Catalog Numbers
Characteristics
Switch actuation
By 30° cam
By any moving part
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s)
Type of actuation
Maximum actuation speed
For tripping
For positive opening
Minimum force or torque
1 m/s (3.28 ft/s), any direction
0.1 N•m (0.89 lb-in)
0.5 N•m (4.43 lb-in)
—
—
PvR cable, 4 x 0.75 mm2, length 1 m (3.28 ft)
Cabling
Dimensions
XCMN2115L1
XCMN2159L1
XCMN2107L1
31
24
168
232
34,4
54
(1)
Ø6,4
(1)
40
40
40
94
(1)
128
Ø6
30
192
Ø16
5,5
16
16
(2)
20
30
32,4
XCMN2145L1
(2)
20
30
40,5
16
20
30
(2)
XCMN2106L1
33
Ø16
20
30
(2)
142
182
1.
2.
16
16
(1)
2 mounting holes Ø 4.2 mm (0.17 in.),
counterbored Ø 8 mm (0.31 in.)
by 4 mm (0.16 in.) deep.
Overall diameter 7.5 mm (0.30 in.).
40
(1)
93…143
33,5…83,5
Ø1,2
53…103
5,5
20
30
(2)
51
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal
b XCKP, XCKD
520356
520355
520354
Conforming to CENELEC EN 50047
520353
v With head for linear movement (plunger). Mounting by the head or by the body.
XCK D
XCK P
with 1 cable entry
520360
Pages 61 and 65
XCK T
Tripping/resetting points and mounting centers conform
to CENELEC EN 50047
520363
with 2 cable entries
520362
v With head for linear movement (plunger). Mounting by the head or by the body.
520365
Page 66
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCK T
520364
Limit Switches
b XCKT
520361
Pages 55 and 59
520359
520358
520357
Pages 54 and 58
Pages 60 and 64
v With head for rotary movement (lever) or multi-directional. Mounting by the body.
XCK D
XCK P
Page 66
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
Ambient air temperature
Vibration resistance
Shock resistance
Products
Machine assemblies
UL, CSA, CCC
Standard version
“TC”
Operation
Storage
- 25…+70 °C (-13…+158 °F)
- 40…+70 °C (-40…+158 °F)
Conforming to IEC 60068-2-6
25 gn (10…500 Hz) except switch with head ZCE 24: 20 gn
Conforming to IEC 60068-2-27
50 gn (11 ms) except heads ZCE08: 15 gn (11 ms) and ZCE24: 30 gn (18 ms)
Class II conforming to IEC 61140 and NF C 20-030 for XCKP and XCKT
Class I conforming to IEC 61140 and NF C 20-030 for XCKD
IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102 for XCKP and XCKT, IK 06
conforming to EN 50102 for XCKD
Electric shock protection
Degree of protection
Repeat accuracy
Cable entry or
integral connector
Materials
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
IEC 60204-1, EN 60204-1
0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Depending on model
Either: tapped entry for PG 11 or PG 13 conduit thread, tapped ISO M16 x 1.5 or ISO M20 x 1.5, tapped 1/2"
NPT, tapped PF 1/2 (G1/2) or integral M12 connector
XCKD: Zamak® bodies and heads, XCKP and XCKT: plastic bodies, Zamak heads
52
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact
Universal, XCKP and XCKT Plastic / XCKD Metal
Contact block characteristics
XE3•P
Rated insulation voltage
XE2•P
XE3•P
XE2•P
Rated impulse withstand
voltage
XE3•P
Positive operation (depending on model)
Resistance across terminals
XE2•P
Short-circuit protection
Cabling
(screw clamp terminals)
XE3•P
XE2SP•151 and XE2SP2141
XE2NP21•1 and XE2NP31•1
XE3NP and XE3SP
Minimum actuation speed
(for head with end plunger)
Electrical durability
a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
N/C contacts with positive opening operation conforming to IEC 60 947-5-1 Appendix K, EN 60947-5-1
y 25 mΩ conforming to IEC 60255-7 category 3
10 A cartridge fuse type gG (gl)
6 A cartridge fuse type gG (gl)
Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
XE2SP•151, XE2SP2141 and XE3SP: 0.01 m/minute (0.03 ft/minute)
XE2NP21•1, XE2NP31•1 and XE3NP: 6 m/minute (19.68 ft/minute)
• Conforming to IEC 60947-5-1 Appendix C
• Utilization categories AC-15 and DC-13
• Maximum operating rate: 3600 operating cycles/hour
• Load factor: 0.5
a.c. supply
a 50/60 Hz
o inductive circuit
Millions of operating cycles
XE2SP•151, XE2SP2141
XE2NP21•1, XE2NP31•1
5
Ithe
1
110 V
0,5
24 V
230/400 V
48 V
0,1
0,5
1
Power switched in W for 5 million operating
cycles.
d.c. supply c
2
12/24/48 V
110 V
1
0,5
0,1
0,5
1
2
3 4 5
10
Current in A
Power switched in W for 5 million
operating cycles.
Voltage
V
24
48
120
Voltage
V
24
48
120
o
W
10
7
4
o
W
13
9
7
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3SP••••
Millions of operating cycles
Millions of operating cycles
XE3NP••••
a.c. supply
a 50/60 Hz
o inductive circuit
Ithe
230 V
0,2
10
3 4 5
Current in A
2
5
4
3
Limit Switches
XE2•P
Millions of operating cycles
Rated operational
characteristics
Ithe
5
1
0,5
110 V
230/400 V
24 V
Ithe
5
4
3
2
230 V
1
12/24/48 V
110 V
0,5
0,2
48 V
0,1
0,5
d.c. supply c
1
10
3 4 5
Current in A
2
0,1
0,5
1
2
3 4 5
10
Current in A
Power switched in W for 5 million operating
cycles.
Power switched in W for 5 million
operating cycles.
Voltage
o
Voltage
o
V
W
24
3
48
2
120
1
V
W
24
4
48
3
120
2
53
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
Type of head
Plunger (mounting by the body)
Form B (1)
Type of operator
Form C (1)
Form E (1)
Metal end plunger
Metal end plunger
with elastomer boot
Steel roller plunger
Thermoplastic roller
lever plunger,
horizontal actuation
in 1 direction
Thermoplastic roller
lever plunger,
vertical actuation in
1 direction
Thermoplastic roller
lever plunger, horiz. or
vert. actuation in
1 direction
XCKD2110N12
XCKD2111N12
XCKD2102N12
XCKD2121N12
XCKD2127N12
XCKD2128N12
21
2-pole N/C + N/O
snap action (XE2S P2151)
1,8 4,6(P)
21-22
13-14
21-22
13-14
22
14
13
Catalog Numbers (2) (3)
0
21
13
14
22
21
2-pole N/C + N/C
snap action (XE2S P2141)
ZCD29 +
ZCDEN12 +
ZCE10
22
21
22
12
11
12
0
ZCD27 +
ZCDEN12 +
ZCE10
ZCD27 +
ZCDEN12 +
ZCE11
1,8 3,2(P)
13
31
21
13
22
14
0
5mm
5mm
0,9
ZCD37 +
ZCDEN12 +
ZCE10
ZCD37 +
ZCDEN12 +
ZCE11
1,8 3,2(P)
1,8 3,2(P)
21-22
31-32
13-14
0
Contact operation
ZCD39 +
ZCDEN12 +
ZCE02
3 5mm
0.180 (0.397)
11-12
21-22
11-12
21-22
0
5mm
ZCD39 +
ZCDEN12 +
ZCE21
mm
4,9
ZCD27 +
ZCDEN12 +
ZCE28
6,6(B) 11,6(P)
5,3(A)
11-12
21-22
0
5mm
ZCD39 +
ZCDEN12 +
ZCE27
6,5(A) 15,7(P)
0
9,8(A) 22,5(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
mm
5mm
ZCD39 +
ZCDEN12 +
ZCE28
6,5(B) 15,7(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
0
mm
11-12
21-22
mm
9,8(A) 22,5(P)
6,5(B) 15,7(P)
ZCD27 +
ZCDEN12 +
ZCE27
21-22
31-32
13-14
21-22
31-32
13-14
0
ZCD29 +
ZCDEN12 +
ZCE28
11-12
21-22
11-12
21-22
6,6(A) 11,6(P)
0
3,1(A) 7,8(P)
0
mm
mm
1,5
3
3
4,9
ZCD37 +
ZCDEN12 +
ZCE02
ZCD37 +
ZCDEN12 +
ZCE21
ZCD37 +
ZCDEN12 +
ZCE27
ZCD37 +
ZCDEN12 +
ZCE28
3,1(A) 5,6(P)
21-22
31-32
13-14
0
3 5mm
0.180 (0.397)
5mm
21-22
31-32
13-14
21-22
31-32
13-14
0,9
21-22
31-32
13-14
0
1,8 4,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
Weight, kg (lb)
ZCD39 +
ZCDEN12 +
ZCE11
1,8 4,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
14
21
22
31
32
ZCD39 +
ZCDEN12 +
ZCE10
5mm
ZCD27 +
ZCDEN12 +
ZCE21
16,1 mm
0
3
11-12
21-22
11-12
21-22
0
ZCD29 +
ZCDEN12 +
ZCE27
mm
9,8(A) 17,2(P)
21-22
13-14
10,5 mm
3
3,1 5,6(P)
1,8 3,2(P)
5mm
0
mm
mm
XCKD2528N12
6,5(B) 11,3(P)
0
10,5 mm
11-12
21-22
11-12
21-22
0
0
4,9
XCKD2527N12
6,5(A) 15,7(P)
3,1(A) 7,8(P)
ZCD27 +
ZCDEN12 +
ZCE02
11-12
21-22
0
mm
21-22
13-14
0
1,5
0,9
11-12
21-22
3-pole N/C + N/C + N/O
break before make, slow
break (XE3N P2141)
5mm
0,9
0
6,5(A) 11,3(P)
21-22
13-14
ZCD29 +
ZCDEN12 +
ZCE21
11-12
21-22
11-12
21-22
0
5mm
mm
ZCD29 +
ZCDEN12 +
ZCE02
1,8 4,6(P)
21-22
13-14
21-22
13-14
3
XCKD2521N12
3,1(A) 5,6(P)
0 5,2
5mm
3
ZCD29 +
ZCDEN12 +
ZCE11
11-12
21-22
11-12
21-22
mm
9,8(A) 22,5(P)
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
3
21-22
13-14
0
0
mm
XCKD2502N12
1,8 3,2(P)
21-22
13-14
5mm
3
1,8 4,6(P)
3-pole N/C + N/C + N/O
snap action (XE3SP2141)
0
1,5
XCKD2511N12
1,8 3,2(P)
21-22
13-14
11-12
21-22
11-12
21-22
2-pole N/C + N/C
simultaneous, slow break
(XE2N P2141)
5mm
0,9
XCKD2510N12
0
32
Limit Switches
11
2-pole N/C + N/O
break before make, slow
break (XE2N P2151)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
5mm
0,9
6,5(A) 15,7(P)
3,1(A) 7,8(P)
1,8 4,6(P)
21-22
13-14
21-22
13-14
6,5(A) 11,3(P)
21-22
31-32
13-14
0
5,2 mm
0.185 (0.408)
6,5(B) 11,3(P)
21-22
31-32
13-14
0
10,5 mm
0.195 (0.430)
contact closed
(A)(B) = cam displacement
contact open
(P) = positive opening point
9,8(A) 17,2(P)
21-22
31-32
13-14
0
10,5 mm
0.190 (0.419)
0
16,1 mm
0.195 (0.430)
N/C contact with positive opening
operation, when properly mounted and using a
conforming operator
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
For tripping
Minimum force
or torque
For positive opening
Cable entry (3)
1.
2.
3.
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
1 m/s (3.28 ft/s)
12 N (2.70 lb)
36 N (8.09 lb)
6 N (1.35 lb)
18 N (4.05 lb)
1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
Form conforming to EN 50047, see page 20.
Switches with gold contacts or ring type connections: please consult your local sales office.
For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKD2110N12 becomes XCKD2110G11, ZCDEN12 becomes ZCDEG11.
54
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
Type of head
Plunger (mounting by the head)
Rotary (mounting by the body)
Form A (1)
Multi-directional
Type of operator
M18 with metal end M18 with steel
plunger
roller plunger
Thermoplastic roller
lever
Variable length
thermoplastic roller
lever
Thermoplastic roller
lever,
Ø 50 mm (1.97 in.)
Variable length
thermoplastic roller lever, Cat’s whisker (3)
Ø 50 mm (1.97 in.)
XCKD2118N12
XCKD2145N12
XCKD2139N12
XCKD2149N12
Catalog Numbers (2) (4)
XCKD21H2N12
3,1(A) 7,8(P)
1,8 4,6(P)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
0
5mm
13
21
14
22
11
21
22
12
2-pole N/C + N/O XCKD25H0N12
break before
make, slow
1,8 3,2(P)
21-22
break (XE2N
13-14
0
3 5mm
P2151)
ZCD29 +
ZCDEN12 +
ZCEH0
0
XCKD25H2N12
3,1(A) 5,6(P)
21-22
13-14
0 5,2
13
21
14
11
22
21
22
12
31
32
3-pole N/C +
N/C + N/O
snap action
(XE3S P2141)
0
31
21
13
32
22
14
0
0
XCKD2539N12
46
21-22
13-14
70
0
21-22
13-14
0
ZCD29 +
ZCDEN12 +
ZCE01 +
ZCY49
70
11-12
21-22
11-12
21-22
0
XCKD2506N12
0
ZCD29 +
ZCDEN12 +
ZCE 01 +
ZCY39
11-12
21-22
11-12
21-22
46
21-22
13-14
0
ZCD29 +
ZCDEN12 +
ZCE01 +
ZCY45
70
XCKD2549N12
46
21-22
13-14
0
11-12
21-22
11-12
21-22
11-12
21-22
0
5mm
ZCD39 +
ZCDEN12 +
ZCEH0
5mm
ZCD39 +
ZCDEN12 +
ZCEH2
1,8 4,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
ZCD29 +
ZCDEN12 +
ZCE06
70
11-12
21-22
11-12
21-22
0
11-12
21-22
11-12
21-22
0
mm
ZCD27 +
ZCDEN12 +
ZCE01 +
ZCY39
46
0
0
25˚ 70˚(P)
0
90˚
ZCD39 +
ZCDEN12 +
ZCE01 +
ZCY39
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
90˚
ZCD39 +
ZCDEN12 +
ZCE06
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
90˚
0
ZCD39 +
ZCDEN12 +
ZCE01 +
ZCY49
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
11-12
21-22
0
0
ZCD39 +
ZCDEN12 +
ZCE01 +
ZCY45
ZCD27 +
ZCDEN12 +
ZCE06
46
11-12
21-22
11-12
21-22
0
ZCD39 +
ZCDEN12 +
ZCE01 +
ZCY18
ZCD27 +
ZCDEN12 +
ZCE01 +
ZCY49
46
11-12
21-22
21-22
31-32
13-14
21-22
31-32
13-14
0
ZCD27 +
ZCDEN12 +
ZCE01 +
ZCY45
46
11-12
21-22
3,1(A) 7,8(P)
21-22
31-32
13-14
21-22
31-32
13-14
5mm
ZCD27 +
ZCDEN12 +
ZCE01 +
ZCY18
3,1 5,6(P)
1,8 3,2(P)
11-12
21-22
3-pole N/C + ZCD37+
ZCDEN12 +
N/C + N/O
break before ZCEH0
make, slow
1,8 3,2(P)
21-22
break
31-32
(XE3N P2141) 13-140
3 5mm
Contact operation
mm
ZCD27 +
ZCDEN12 +
ZCEH2
20˚
21-22
31-32
13-14
21-22
31-32
13-14
0
0
90˚
1,5
12˚
12˚
12˚
12˚
15˚
ZCD37 +
ZCDEN12 +
ZCEH2
ZCD37 +
ZCDEN12 +
ZCE01 +
ZCY18
ZCD37 +
ZCDEN12 +
ZCE01 +
ZCY45
ZCD37 +
ZCDEN12 +
ZCE01 +
ZCY39
ZCD37 +
ZCDEN12 +
ZCE01 +
ZCY49
ZCD37 +
ZCDEN12 +
ZCE06
0,9
Weight, kg (lb)
21-22
13-14
21-22
13-14
1,5
ZCD27 +
ZCDEN12 +
ZCEH0
0
70
21-22
13-14
21-22
13-14
0
XCKD2545N12
0
3,1(A) 7,8(P)
5mm
0
46
21-22
13-14
ZCD29 +
ZCDEN12 +
ZCE01 +
ZCY18
11-12
21-22
11-12
21-22
0,9
2-pole N/C +
N/C
simultaneous,
slow break
(XE2N P2141)
21-22
13-14
21-22
13-14
0
XCKD2518N12
mm
ZCD29 +
ZCDEN12 +
ZCEH2
1,8 4,6(P)
11-12
21-22
11-12
21-22
0
mm
70
70
21-22
13-14
21-22
13-14
1,5
0,9
2-pole N/C +
N/C
snap action
(XE2S P2141)
70
21-22
13-14
21-22
13-14
XCKD2106N12
25˚ 46˚(P)
3,1(A) 5,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
5,2 mm
0.220 (0.485)
0.220 (0.485)
contact closed
contact open
25˚ 46˚(P)
21-22
31-32
13-14
0
0
42˚ 90˚
42˚ 90˚
0.225 (0.496)
0.235 (0.518)
(A) = cam displacement
(P) = positive opening point
25˚ 46˚(P)
21-22
31-32
13-14
0
42˚ 90˚
0.235 (0.518)
Limit Switches
21
22
14
13
XCKD21H0N12
2-pole N/C + N/O
snap action
(XE2S P2151)
25˚ 46˚(P)
21-22
31-32
13-14
0
42˚ 90˚
0.245 (0.540)
20˚
21-22
31-32
13-14
0
45˚
0.175 (0.386)
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation
speed
Minimum For tripping
force or
For positive
opening
torque
Cable entry (4)
1.
2.
3.
4.
0.5 m/s (1.64 ft/s)
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s),
any direction
15 N (3.37 lb)
10 N (2.25 lb)
0.1 N•m (0.89 lb-in)
0.13 N•m (1.15 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
0.25 N•m (2.21 lb-in)
—
1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
Form conforming to EN 50047, see page 20.
Switches with gold contacts or ring type connections: please consult your local sales office.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKD21H0N12 becomes XCKD21H0G11, ZCDEN12 becomes ZCDEG11.
Note: For more information, consult pages 63, 68–69.
55
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
ZCE10
ZCE11
10
ZCD2• + ZCDEN12 / ZCD3• + ZCDEN12
8
12,5
12,5
20
19
30
51
2
(2)
(3)
(1)
ZCE02
ZCE21
ZCE27
16
12,5
5,5
12,5
11,6
22
41
39
30,5
20,2
5,5
12
ZCE28
ZCEH0
ZCEH2
12,5
5,5
2,5
=
36,2
22
=
12,5
12,5
2,5
7
3,5
M18x1(4)
M18x1(4)
1.
2.
3.
4.
26
48
13
38
16
29
Limit Switches
3,5
7
Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
Mounting nut thickness 3.5 mm (0.14 in.).
56
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Complete Units with 1/2" NPT Cable Entry
ZCE01 + ZCY18
ZCE01 + ZCY45
ZCE01 + ZCY39
37,5
42
12,5
40
10
5,5
5,5
58
77,5
33…83,5
52,5…103
52,5
33
24
12,5
12,5
16
ZCE01 + ZCY49
ZCE06
40
142
Limit Switches
10
12,5
12,5
16
57
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector
Type of head
Plunger (mounting by the body)
Form B (1)
Type of operator
Form C (1)
Form E (1)
Metal end plunger
Metal end plunger
with elastomer boot
Steel roller plunger
Thermoplastic roller
lever plunger,
horizontal actuation
in 1 direction
Thermoplastic roller
lever plunger,
vertical actuation
in 1 direction
Thermoplastic roller
lever plunger,
horiz. or vert. actuation in 1 direction
XCKD2110M12
XCKD2111M12
XCKD2102M12
XCKD2121M12
XCKD2127M12
XCKD2128M12
Catalog Numbers
21
1,8 4,6(P)
21-22
13-14
21-22
13-14
22
14
13
2-pole N/C + N/O snap action (XE2S P2151)
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
5mm
0
0,9
21
5mm
0
5mm
0
1.
0
mm
5mm
0
0
mm
0
0.195 (0.430)
mm
contact open
(P) = positive opening point
ZCD29M12 +
ZCE28
9,8(A) 22,5(P)
6,5(B) 15,7(P)
11-12
21-22
11-12
21-22
0
0
mm
mm
4,9
3
0.205 (0.452)
(A) (B) = cam displacement
mm
4,9
11-12
21-22
11-12
21-22
3
contact closed
0
mm
ZCD29M12 +
ZCE27
6,5(A) 15,7(P)
11-12
21-22
11-12
21-22
1,5
0.190 (0.419)
21-22
13-14
21-22
13-14
3
ZCD29M12 +
ZCE21
3,1(A) 7,8(P)
9,8(A) 22,5(P)
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
3
11-12
21-22
11-12
21-22
0,9
0.190 (0.419)
Contact operation
mm
ZCD29M12 +
ZCE02
1,8 4,6(P)
11-12
21-22
11-12
21-22
0,9
Weight, kg (lb)
0
1,5
ZCD29M12 +
ZCE11
1,8 4,6(P)
6,5(A) 15,7(P)
21-22
13-14
21-22
13-14
0,9
ZCD29M12 +
ZCE10
11-12
21-22
11-12
21-22
22
0.200 (0.441)
0.205 (0.452)
Form conforming to EN 50047, see page 20.
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
For tripping
Minimum force or
torque
For positive opening
Connection
0.5 m/s (1.64 ft/s)
1 m/s (3.28 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
12 N (2.70 lb)
36 N (8.09 lb)
6 N (1.35 lb)
18 N (4.05 lb)
M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Connections
Integral M12 connector
4
3
XE2SP2151
XE2SP2141
2
1-2: N/C
3-4: N/O
5: t
1-2: N/C
3-4: N/C
5: t
5
1
Dimensions
3,5
20
2
(1)
ZCE21
16
12,5
12,5
12,5
Ø7
Ø11,6
5,5
Ø14
30,5
51
65
ZCE02
20,2
10
12,5
ZCE11
19
39
ZCE10
30
ZCD2•M12
77
(2)
M12
30
20/22
31
ZCE27
5,5
ZCE28
ZCEH0
12,5
Ø14
16
2,5
36,2
Ø22
=
=
12,5
2,5
2.
3.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
Mounting nut thickness 3.5 mm (0.14 in.).
M18x1(3)
26
48
12
1.
Ø7
6
29
22
41
Limit Switches
12
11
2-pole N/C + N/C snap action (XE2S P2141)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
13
7
58
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal
Universal, XCKD—Integral M12 Connector
Type of head
Plunger (mounting by the head)
Rotary (mounting by the body)
Form A (1)
Type of operator
M18 with metal end M18 with steel
plunger
roller plunger
Thermoplastic roller
lever
Multi-directional
Variable length
thermoplastic roller
lever
Thermoplastic roller
lever,
Ø 50 mm (1.97 in.)
Variable length
thermoplastic roller
Cat’s whisker (2)
lever, Ø 50 mm (1.97 in.)
XCKD2145M12
XCKD2139M12
XCKD2149M12
Catalog Numbers
XCKD21H0M12 XCKD21H2M12 XCKD2118M12
0
0
0
5mm
ZCD29M12 +
ZCEH2
0
mm
0.235 (0.518)
contact closed
1.
2.
70
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
0
0
ZCD29M12 +
ZCE01 + ZCY18
ZCD29M12 +
ZCE01 + ZCY39
ZCD29M12 +
ZCE01 + ZCY45
70
70
70
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
0
ZCD29M12 +
ZCE01 + ZCY49
11-12
21-22
11-12
21-22
0
70
11-12
21-22
11-12
21-22
0
ZCD29M12 +
ZCE06
11-12
21-22
11-12
21-22
0
0
1,5
0.235 (0.518)
Contact operation
70
21-22
13-14
21-22
13-14
0
0
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
0,9
Weight, kg (lb)
70
21-22
13-14
21-22
13-14
Limit Switches
21
21
1,8 4,6(P)
11-12
21-22
11-12
21-22
mm
70
21-22
13-14
21-22
13-14
XCKD2106M12
1,5
ZCD29M12 +
ZCEH0
22
11
5mm
21-22
13-14
21-22
13-14
0,9
2-pole N/C + N/C
snap action
(XE2S P2141)
12
3,1(A) 7,8(P)
1,8 4,6(P)
21-22
13-14
21-22
13-14
22
14
13
2-pole N/C + N/O
snap action
(XE2S P2151)
0.220 (0.485)
0.220 (0.485)
0.220 (0.485)
0.220 (0.485)
0.185 (0.408)
(A) = cam displacement
(P) = positive opening point
contact open
Form conforming to EN 50047, see page 20.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Characteristics
Switch actuation
Type of actuation
On end
By 30° cam
Maximum actuation speed 0.5 m/s (1.64 ft/s)
Minimum For tripping
force or
For positive
opening
torque
Connection
By any moving part
15 N (3.37 lb)
10 N (2.25 lb)
0.1 N•m (0.89 lb-in)
1 m/s (3.28 ft/s),
any direction
0.13 N•m (1.15 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
0.25 N•m (2.21 lb-in)
—
1.5 m/s (4.92 ft/s)
M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Dimensions
ZCE01 + ZCY45
ZCE01 + ZCY39
Ø16
33
52,5
33…83,5
52,5…103
5,5
Ø1,2
Ø50
12,5
142
19
24
10
54…100,5
73,5…120
5,5
ZCE06
40
42
10
37,5
12,5
40
ZCE01 + ZCY49
58
77,5
ZCE01 + ZCY18
12,5
12,5
ZCEH2
16
12,5
16
12,5
3,5
3.
Mounting nut thickness 3.5 mm (0.14 in.)
38
M18x1
(3)
59
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
Type of head
Plunger (mounting by the body)
Form C (1)
Form B (1)
Type of operator
Form E (1)
Metal end plunger
Metal end plunger
with elastomer boot
Steel roller plunger
Thermoplastic roller
lever plunger,
horizontal actuation
in 1 direction
Thermoplastic roller
lever plunger,
vertical actuation in
1 direction
Thermoplastic roller
lever plunger, horiz.
or vert. actuation in
1 direction
XCKP2110N12
XCKP2111N12
XCKP2102N12
XCKP2121N12
XCKP2127N12
XCKP2128N12
21
2-pole N/C + N/O
snap action (XE2S P2151)
1,8 4,6(P)
21-22
13-14
21-22
13-14
22
14
13
Catalog Numbers (2) (3)
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
0
5mm
13
21
14
22
0,9
2-pole N/C + N/O
break before make, slow break
(XE2N P2151)
XCKP2510N12
21
0
5mm
0
22
12
11
21
12
22
13
21
31
5mm
ZCP39 +
ZCPEN12 +
ZCE10
0
14
22
32
31
21
13
22
14
0
5mm
09
09
ZCP37 +
ZCPEN12 +
ZCE10
ZCP37 +
ZCPEN12 +
ZCE11
1,8 3,2(P)
21-22
31-32
13-14
1,8 3,2(P)
3 5mm
0.090 (0.198)
Contact operation
0
21-22
13-14
0
0
3 5mm
0.090 (0.198)
ZCP39 +
ZCPEN12 +
ZCE02
mm
ZCP39 +
ZCPEN12 +
ZCE21
ZCP39 +
ZCPEN12 +
ZCE27
3,1(A) 5,6(P)
ZCP37 +
ZCPEN12 +
ZCE21
6,5(A) 11,3(P)
5,2 mm
0
contact closed
(A)(B) = cam displacement
contact open
(P) = positive opening point
9,8(A) 22,5(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
mm
0
10,5 mm
mm
4,9
ZCP37 +
ZCPEN12 +
ZCE27
6,5(B) 11,3(P)
21-22
31-32
13-14
0.105 (0.231)
mm
ZCP39 +
ZCPEN12 +
ZCE28
3
21-22
31-32
13-14
0.095 (0.209)
0
6,5(B) 15,7(P)
3
ZCP37 +
ZCPEN12 +
ZCE02
mm
21-22
31-32
13-14
21-22
31-32
13-14
mm
5,3(A)
11-12
21-22
0
6,5(A) 15,7(P)
0
mm
ZCP27 +
ZCPEN12 +
ZCE28
6,6(B) 11,6(P)
11-12
21-22
mm
21-22
31-32
13-14
21-22
31-32
13-14
mm
0
4,9
ZCP27 +
ZCPEN12 +
ZCE27
6,6(A) 11,6(P)
1,5
9,8(A) 22,5(P)
11-12
21-22
11-12
21-22
3
ZCP27 +
ZCPEN12 +
ZCE21
3,1(A) 7,8(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
0
mm
0
16,1 mm
0
ZCP29 +
ZCPEN12 +
ZCE28
6,5(B) 15,7(P)
11-12
21-22
11-12
21-22
11-12
21-22
0
10,5 mm
ZCP29 +
ZCPEN12 +
ZCE27
6,5(A) 15,7(P)
11-12
21-22
11-12
21-22
9,8(A) 17,2(P)
21-22
13-14
0
10,5 mm
ZCP29 +
ZCPEN12 +
ZCE21
mm
21-22
31-32
13-14
21-22
31-32
13-14
0
Weight, kg (lb)
1,8 4,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
6,5(B) 11,3(P)
6,5(A) 11,3(P)
3,1 5,6(P)
0
5mm
ZCP39 +
ZCPEN12 +
ZCE11
5mm
XCKP2528N12
3
11-12
21-22
1,8 4,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
mm
ZCP27 +
ZCPEN12 +
ZCE02
1,8 3,2(P)
11-12
21-22
0
0
mm
XCKP2527N12
1,5
ZCP27 +
ZCPEN12 +
ZCE11
1,8 3,2(P)
3-pole N/C + N/C + N/O
break before make, slow
break (XE3N P2141)
5mm
0
XCKP2521N12
3,1(A) 7,8(P)
0,9
ZCP27 +
ZCPEN12 +
ZCE10
0
0 5,2
ZCP29 +
ZCPEN12 +
ZCE02
mm
4,9
mm
11-12
21-22
11-12
21-22
0
5mm
11-12
21-22
3-pole N/C + N/C + N/O
snap action (XE3S P2141)
5mm
0
9,8(A) 22,5(P)
21-22
13-14
21-22
13-14
3
21-22
13-14
1,8 4,6(P)
0,9
2-pole N/C + N/C
simultaneous, slow break
(XE2N P2141)
3
ZCP29 +
ZCPEN12 +
ZCE11
11-12
21-22
11-12
21-22
mm
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
3
3,1(A) 5,6(P)
21-22
13-14
1,8 4,6(P)
32
Limit Switches
11
3
ZCP29 +
ZCPEN12 +
ZCE10
0
mm
XCKP2502N12
1,8 3,2(P)
21-22
13-14
11-12
21-22
11-12
21-22
0
1,5
XCKP2511N12
1,8 3,2(P)
0
21-22
13-14
21-22
13-14
0,9
21-22
13-14
2-pole N/C + N/C
snap action (XE2S P2141)
5mm
6,5(A) 15,7(P)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
ZCP37 +
ZCPEN12 +
ZCE28
9,8(A) 17,2(P)
21-22
31-32
13-14
0
10,5 mm
0.100 (0.220)
0
16,1 mm
0.105 (0.231)
N/C contact with positive opening
operation, when properly mounted and
using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
Minimum force or For tripping
torque
For positive opening
Cable entry (3)
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
1 m/s (3.28 ft/s)
12 N (2.70 lb)
36 N (8.09 lb)
6 N (1.35 lb)
18 N (4.05 lb)
1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
1. Form conforming to EN 50047, see page 20.
2. Switches with gold contacts or ring type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKP2110N12 becomes XCKP2110G11, ZCPEN12 becomes ZCPEG11.
Note: For more information, consult pages 63, 68–69.
60
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
Type of head
Plunger (mounting by the head)
Rotary (mounting by the body)
Form A (1)
Multi-directional
Type of operator
M18 with metal end M18 with steel
plunger
roller plunger
Thermoplastic roller
lever
Variable length
thermoplastic roller
lever
Thermoplastic roller
lever,
Ø 50 mm (1.97 in.)
Variable length
thermoplastic roller lever, Cat’s whisker (4)
Ø 50 mm (1.97 in.)
XCKP21H0N12
XCKP2118N12
XCKP2145N12
XCKP2139N12
XCKP2149N12
2-pole N/C + N/O
snap action
(XE2S P2151)
XCKP21H2N12
3,1(A) 7,8(P)
1,8 4,6(P)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
5mm
0
13
21
14
22
11
21
22
12
ZCP29 +
ZCPEN12 +
ZCEH0
ZCP29 +
ZCPEN12 +
ZCEH2
0
0
5mm
11
21
12
22
21-22
31
21
13
32
22
14
0
ZCP39 +
ZCPEN12 +
ZCEH0
31
21
13
22
14
0
ZCP29 +
ZCPEN12 +
ZCE01 +
ZCY18
70
0
XCKP2539N12
46
46
21-22
13-14
0
ZCP29 +
ZCPEN12 +
ZCE 01 +
ZCY39
0
ZCP29 +
ZCPEN12 +
ZCE01 +
ZCY45
70
11-12
21-22
11-12
21-22
0
70
11-12
21-22
11-12
21-22
0
XCKP2106N12
21-22
13-14
21-22
13-14
0
XCKP2549N12
46
21-22
13-14
XCKP2506N12
21-22
13-14
0
0
ZCP29 +
ZCPEN12 +
ZCE01 +
ZCY49
70
11-12
21-22
11-12
21-22
0
11-12
21-22
0
1,8 4,6(P)
ZCP29 +
ZCPEN12 +
ZCE06
11-12
21-22
11-12
21-22
0
0
5mm
0
ZCP37+
ZCPEN12 +
ZCEH0
1,8 3,2(P)
21-22
31-32
13-14
mm
90˚
ZCP37 +
ZCPEN12 +
ZCE01 +
ZCY18
ZCP37 +
ZCPEN12 +
ZCE01 +
ZCY45
25˚ 46˚(P)
0
5,2 mm
contact open
0
ZCP37 +
ZCPEN12 +
ZCE01 +
ZCY39
0
42˚ 90˚
0.135 (0.298)
0.145 (0.320)
(A) = cam displacement
(P) = positive opening point
0
0
42˚ 90˚
0.145 (0.320)
0
90˚
12˚
15˚
ZCP37 +
ZCPEN12 +
ZCE01 +
ZCY49
ZCP37 +
ZCPEN12 +
ZCE06
25˚ 46˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
20˚
21-22
31-32
13-14
21-22
31-32
13-14
25˚ 46˚(P)
25˚ 46˚(P)
21-22
31-32
13-14
42˚ 90˚
90˚
12˚
ZCP39 +
ZCPEN12 +
ZCE06
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
90˚
11-12
21-22
0
ZCP39 +
ZCPEN12 +
ZCE01 +
ZCY49
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
ZCP27 +
ZCPEN12 +
ZCE06
0
ZCP39 +
ZCPEN12 +
ZCE01 +
ZCY39
25˚ 70˚(P)
12˚
21-22
31-32
13-14
0.130 (0.287)
0.130 (0.287)
contact closed
ZCP39 +
ZCPEN12+
ZCE01 +
ZCY45
12˚
3,1(A) 5,6(P)
21-22
31-32
13-14
3 5mm
0
46
11-12
21-22
0
21-22
31-32
13-14
21-22
31-32
13-14
1,5
ZCP37 +
ZCPEN12 +
ZCEH2
11-12
21-22
25˚ 70˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
ZCP27 +
ZCPEN12 +
ZCE01 +
ZCY49
46
46
0
ZCP39 +
ZCPEN12 +
ZCE01 +
ZCY18
3,1(A) 7,8(P)
ZCP27 +
ZCPEN12 +
ZCE01 +
ZCY39
11-12
21-22
0
mm
21-22
31-32
13-14
21-22
31-32
13-14
ZCP27 +
ZCPEN12 +
ZCE01 +
ZCY45
46
3,1 5,6(P)
11-12
21-22
09
32
XCKP2545N12
21-22
13-14
ZCP27 +
ZCPEN12 +
ZCE01 +
ZCY18
ZCP39 +
ZCPEN12 +
ZCEH2
21-22
31-32
13-14
21-22
31-32
13-14
0
Contact operation
21-22
13-14
21-22
13-14
0
46
21-22
13-14
mm
ZCP27 +
ZCPEN12 +
ZCEH2
5mm
0
70
1,5
ZCP27 +
(XE3NP2141)
Weight, kg (lb)
XCKP2518N12
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
2-pole N/C + N/C ZCPEN12 +
simultaneous,
ZCEH0
slow break
1,8 3,2(P)
(XE2NP2141)
11-12
3-pole
N/C + N/C +
N/O
break before
make, slow
break
70
21-22
13-14
21-22
13-14
0
3,1(A) 7,8(P)
1,8 4,6(P)
0,9
3-pole
N/C + N/C +
N/O snap
action
(XE3SP2141)
21-22
13-14
21-22
13-14
0
mm
XCKP25H2N12
2-pole N/C + N/O XCKP25H0N12
break before
make, slow
3,1(A) 5,6(P)
1,8 3,2(P)
21-22
21-22
break
13-14
13-14
mm
0 5,2
0
3 5mm
(XE2NP2151)
11-12
21-22
11-12
21-22
21-22
13-14
21-22
13-14
70
1,5
0,9
2-pole N/C +
N/C snap action
(XE2SP2141)
70
Limit Switches
21
22
14
13
Catalog Numbers (2)
0
20˚
21-22
31-32
13-14
42˚ 90˚
0.155 (0.342)
0
45˚
˚
0.085 (0.187)
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation
speed
Minimum For tripping
force or
For positive
opening
torque
Cable entry (3)
1.
2.
3.
4.
0.5 m/s (1.64 ft/s)
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s),
any direction
15 N (3.37 lb)
10 N (2.25 lb)
0.1 N•m (0.89 lb-in)
0.13 N•m (1.15 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
0.25 N•m (2.21 lb-in)
—
1 entry tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.)
Form conforming to EN 50047, see page 20.
Switches with gold contacts or ring type connections: please consult your local sales office.
For an entry tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Examples: XCKP21H0N12 becomes XCKP21H0G11, ZCPEN12 becomes ZCPEG11.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
NOTE: For more information, consult pages 63, 68–69.
61
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Complete Units with 1/2" NPT Cable Entry
ZCP2• + ZCPEN12 / ZCP3• + ZCPEN12
ZCE10
ZCE28
10
12,5
2
20
(2)
51
65
12,5
36,2
16
5,5
2,5
=
Ø22
=
2,5
29
19
20/22
(1)
48
ZCE11
30
(3)
12,5
31
30
13
7
15˚
12,5
15˚
ZCE02
ZCE21
12,5
16
5,5
12,5
12
ZCEH0
ZCE01 + ZCY18
40
12,5
Ø7
5,5
M18x1(4)
33
26
24
52,5
ZCE06
142
ZCEH2
12,5
12,5
12,5
3,5
M18x1
(4)
38
ZCE01 + ZCY49
ZCE01 + ZCY45
40
37,5
10
12,5
ZCE01 + ZCY39
5,5
42
12,5
1.
2.
16
77,5
52,5…103
10
58
Limit Switches
30,5
22
41
5,5
Ø14
39
Ø 11,6
20,2
3,5
ZCE27
16
12,5
Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
3.
4.
2 x Ø 3 holes for support studs,
depth 4 mm (0.16 in.).
Mounting nut thickness 3.5 mm (0.14 in.).
62
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT
Catalog Number Interpretation
For Interpretation of the Catalog Number Only
XCK
P
21
10
N12
XCK—Assembled unit
Contact Description
Conduit Threads
ZCP—Plastic body components
21—1 N.O. + 1 N.C. Snap Action Silver
F12—PF 1/2
ZCD—Metal body components
25—1 N.O. + 1 N.C. Slow Make/Break Silver
G11—PG 11
ZCT—Wide body components
26—1 N.O. + 1 N.C. Overlapping Cont. Gold
G13—PG 13.5
ZCPE—Plastic conduit components
27—1 N.C. + 1 N.C. Slow Make/Break Silver
c—
ZCDE—Metal conduit components
28—1 N.O. + 1 N.O. Slow Make/Break Silver
N12—1/2 NPT
29—1 N.C. + 1 N.C. Snap Action Silver
P16—ISO M16
31—2 N.O. + 1 N.C. Snap Action Silver
P20—M20
4- or 5-Pin Connector
37—1 N.O. + 2 N.C. Slow Make/Break Silver c
Head Assembly
39—1 N.O. + 2 N.C. Snap Action Silver
01—Rotary Head without Lever Arm
41—2 N.O. + 2 N.C. Snap Action Silver c
02—Steel Top Roller Plunger
61—1 N.O. + 1 N.C. Snap Action Gold
05—Rotary Head Programmable
65—1 N.O. + 1 N.C. Slow Make/Break Gold c
06—Cat Whisker
Body
66—1 N.O. + 1 N.C. Overlapping Cont. Gold c
07—Spring Rod with Plastic End c
P—Plastic
67—1 N.C. + 1 N.C. Slow Make/Break Gold c
08—Spring Rod c
D—Metal
68—1 N.O. + 1 N.O. Slow Make/Break Gold
09—Maint. Rotary without Arm c
T—Plastic wide body
69—1 N.C. + 1 N.C. Snap Action Gold
10—Top Push Rod Plunger
71—2 N.O. + 1 N.C. Snap Action Gold c
11—Booted Top Push Rod Pl.
75—2 N.O. + 1 N.C. Slow Make/Break Gold c
13—Top Ball Bearing Plunger c
77—1 N.O. + 2 N.C. Slow Make/Break Gold c
14—Adjustable Top Plunger c
79—1 N.O. + 2 N.C. Snap Action Gold c
21—One-way Horiz. Plastic Roller
81—2 N.O. + 2 N.C. Snap Action Gold c
24—Retractable Steel Roller, 9 mm (0.35 in.)
C1—1 N.O. + 1 N.C. Snap Action Quick Connect c
27—One-way Vert. Plastic Roller
C9—1 N.C. + 1 N.C. Snap Action Quick Connect c
28—One-way Horiz. or Vert. Roller
Limit Switches
35—2 N.O. + 1 N.C. Slow Make/Break Silver c
29—Booted Top Roller Plunger c
62—Adjust. Side Push Rod Pl. c
63—Side Push Rod Plunger c
64—Horiz. Side Roller Plunger c
65—Vertical Side Roller Plunger c
66—Side Ball Bearing Plunger c
67—Horizontal Cat Whisker c
F0—M12 Threaded Plunger Head c
Important Note:
Use for interpretation only. Not all possibilities are shown and not all combination of
components are available. Not all switches are modular. See additional information in
this catalog. For interpretation of heads and levers see page 68–69.
F2—M12 Threaded Roller Plunger Head c
G1—M16 Threaded Booted Plunger Head c
H0—M18 Threaded Plunger Head c
H2—M18 Threaded Roller Plunger Head c
c
Call your local field sales office for availability.
63
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKP—Integral M12 Connector
Type of head
Plunger (mounting by the body)
Form B (1)
Type of operator
Form C (1)
Form E (1)
Metal end plunger
Metal end plunger Steel roller
with elastomer boot plunger
Thermoplastic roller
lever plunger,
horizontal actuation
in 1 direction
Thermoplastic roller
lever plunger,
vertical actuation in
1 direction
Thermoplastic roller
lever plunger,
horiz. or vert. actuation in 1 direction
XCKP2110M12
XCKP2111M12
XCKP2121M12
XCKP2127M12
XCKP2128M12
Catalog Numbers
21
1,8 4,6(P)
22
21-22
13-14
21-22
13-14
0
5mm
ZCP29M12 +
ZCE10
11-12
21-22
11-12
21-22
5mm
21
22
12
0
5mm
0,9
11-12
21-22
11-12
21-22
0
0.100 (0.220)
0.100 (0.220)
0
mm
mm
0.100 (0.220)
(A)(B) = cam displacement
contact open
(P) = positive opening point
ZCP29M12 +
ZCE28
9,8(A) 22,5(P)
6,5(B) 15,7(P)
11-12
21-22
11-12
21-22
0
0
mm
mm
4,9
3
0.110 (0.243)
contact closed
mm
4,9
11-12
21-22
11-12
21-22
3
1,5
0
mm
ZCP29M12 +
ZCE27
6,5(A) 15,7(P)
3,1(A) 7,8(P)
5mm
0,9
0
3
ZCP29M12 +
ZCE21
11-12
21-22
11-12
21-22
0
mm
21-22
13-14
21-22
13-14
3
ZCP29M12 +
ZCE02
1,8 4,6(P)
11-12
21-22
11-12
21-22
0
mm
9,8(A) 22,5(P)
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
0.110 (0.243)
0.110 (0.243)
N/C contact with positive opening
operation, when properly mounted and
using a conforming operator
Form conforming to EN 50047, see page 20.
Characteristics
Switch actuation
Type of actuation
On end
Maximum actuation speed
For tripping
Minimum force or
torque
For positive opening
Connection
0.5 m/s (1.64 ft/s)
By 30° cam
1 m/s (3.28 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
12 N (2.70 lb)
36 N (8.09 lb)
6 N (1.35 lb)
18 N (4.05 lb)
M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
Connections
Integral M12 connector
4
3
1
2
XE2S P2151
XE2S P2141
1-2: N/C
3-4: N/O
1-2: N/C
3-4: N/C
Dimensions
12,5
ZCE11
ZCE02
12,5
Ø7
16
12,5
12,5
Ø11,6
3,5
5,5
Ø14
51
30,5
2
30
20
10
ZCE21
19
39
ZCE10
(1)
20,2
ZCP2•M12
65
77
(2)
30
20/22
5,5
ZCE28
1.
2.
3.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.)
(0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) ctrs.
2 x Ø 3 mm (0.12 in.) holes for support studs, depth 4 mm (0.16 in.).
Mounting nut thickness 3.5 mm (0.14 in.).
ZCEH0
12,5
Ø14
16
2,5
36,2
Ø22
=
=
12,5
2,5
Ø7
M18x1(3)
6
29
22
41
31
=
48
=
12
13
26
ZCE27
M12
12,5
Limit Switches
1.
0
1,5
ZCP29M12 +
ZCE11
1,8 4,6(P)
Contact operation
21-22
13-14
21-22
13-14
0,9
2-pole N/C + N/C
snap action (XE2S P2141)
6,5(A) 15,7(P)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
0
0,9
Weight, kg (lb)
XCKP2102M12
1,8 4,6(P)
21-22
13-14
21-22
13-14
11
14
13
2-pole N/C + N/O
snap action (XE2S P2151)
7
64
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Plastic
Type of head
Plunger (mounting by the head)
Rotary (mounting by the body)
Form A (1)
Type of operator
M18 with metal end M18 with steel
plunger
roller plunger
Thermoplastic roller
lever
2-pole N/C + N/O
snap action
(XE2SP2151)
XCKP21H0M12
XCKP2118M126 XCKP2145M12
13
Universal, XCKP—Integral M12 Connector
Multi-directional
21-22
13-14
21-22
13-14
Variable length
Thermoplastic roller
thermoplastic roller lever,
lever
Ø 50 mm (1.97 in.)
Variable length
thermoplastic roller
Cat’s whisker (2)
lever, Ø 50 mm (1.97 in.)
5mm
0
5mm
0
70
21-22
13-14
21-22
13-14
0
0
70
21-22
13-14
21-22
13-14
XCKP2106M126
21-22
13-14
21-22
13-14
0
0
mm
ZCP29M12 +
ZCE01 +
ZCY18
ZCP29M12 +
ZCE01 +
ZCY45
70
11-12
21-22
11-12
21-22
0
ZCP29M12 +
ZCE01 +
ZCY39
70
11-12
21-22
11-12
21-22
70
11-12
21-22
11-12
21-22
0
ZCP29M12 +
ZCE01 +
ZCY49
70
11-12
21-22
11-12
21-22
0
ZCP29M12 +
ZCE06
11-12
21-22
11-12
21-22
0
0
1,5
0,9
Weight, kg (lb)
Contact operation
XCKP2149M12
Limit Switches
21
21
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
0
70
21-22
13-14
21-22
13-14
0
mm
ZCP29M12 +
ZCEH2
1,8 4,6(P)
11-12
21-22
11-12
21-22
70
21-22
13-14
21-22
13-14
XCKP2139M12
1,5
ZCP29M12 +
ZCEH0
22
11
12
0
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
0,9
2-pole N/C + N/C
snap action
(XE2S P2141)
1.
2.
XCKP21H2M12
1,8 4,6(P)
22
14
Catalog Numbers
0.140 (0.309)
0.140 (0.309)
contact closed
0.140 (0.309)
0.150 (0.331)
0.155 (0.342)
(A) = cam displacement
0.160 (0.353)
0.090 (0.198)
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
contact open
(P) = positive opening point
Form conforming to EN 50047, see page 20.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
15 N (3.37 lb)
10 N (2.25 lb)
0.1 N•m (0.89 lb-in)
1 m/s (3.28 ft/s),
any direction
0.13 N•m (1.15 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
0.25 N•m (2.21 lb-in)
—
Maximum actuation speed 0.5 m/s (1.64 ft/s)
For tripping
Minimum
force or
For positive
opening
torque
Connection
1.5 m/s (4.92 ft/s)
M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
Dimensions
ZCE01 + ZCY45
10
Ø1,2
Ø50
Ø16
33…83,5
52,5…103
142
5,5
ZCE06
40
54…100,5
19
33
52,5
24
ZCE01 + ZCY49
42
10
73,5…120
5,5
ZCE01 + ZCY39
37,5
12,5
40
58
77,5
ZCE01 + ZCY18
12,5
ZCEH2
12,5
12,5
12,5
16
12,5
3.
16
M18x1
(3)
38
3,5
Mounting nut thickness
3.5 mm (0.14 in.).
65
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter
Type of head
Plunger (mounting by the body)
Form B (1)
Type of operator
Multi-directional
Form C (1)
Form E (1)
Metal end plunger
Metal end plunger with
elastomer boot
Steel roller plunger
Thermoplastic roller lever
plunger, horizontal actuation
in 1 direction
Cat’s whisker (4)
XCKT2110N12
XCKT2111N12
XCKT2102N12
XCKT2121N12
XCKT2106N12
21
21
22
13
13
22
21
21
14
11
22
23
24
12
13
14
2-pole N/C + N/O
snap action
(XE2SP3151)
1,8 4,6(P)
21-22
13-14
21-22
13-14
2-pole N/C + N/O
break before make,
slow break
(XE2NP3151)
5mm
5mm
0,9
ZCT25N12 +
ZCE10
ZCT25N12 +
ZCE11
1,8 3,2(P)
3
5mm
ZCT26N12 +
ZCE10
2-pole N/C + N/C
simultaneous,
slow break
(XE2N P3141)
ZCT27N12 +
ZCE10
3
ZCT26N12 +
ZCE11
5mm
ZCT27N12 +
ZCE11
5mm
ZCT28N12 +
ZCE10
2-pole N/O + N/O
simultaneous,
slow break
(XE2NP3131)
ZCT28N12 +
ZCE11
1,8
5mm
0.100 (0.220)
Contact operation
3,1 5,6(P)
0.100 (0.220)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
0
ZCT27N12 +
ZCE06
6,6(A) 11,6(P)
11-12
21-22
11-12
21-22
0
mm
ZCT28N12 +
ZCE02
5mm
mm
ZCT27N12 +
ZCE21
0
0
mm
ZCT28N12 +
ZCE21
ZCT28N12 +
ZCE06
6,6(A)
13-14
23-24
0
ZCT26N12 +
ZCE06
21-22
13-14
0 6,6
3,1(A)
13-14
23-24
0
ZCT27N12 +
ZCE02
1,8
13-14
23-24
Weight, kg (lb)
5mm
0
10,5 mm
10,9(A) 16(P)
mm
11-12
21-22
0
21-22
13-14
0
21-22
13-14
0 3,1
1,8 3,2(P)
11-12
21-22
0
6,5(A) 11,3(P)
21-22
13-14
5,2 7,6(P)
5mm
ZCT25N12 +
ZCE06
ZCT26N12 +
ZCE21
21-22
13-14
0 1,8
1,8 3,2(P)
11-12
21-22
mm
ZCT26N12 +
ZCE02
3 4,4(P)
21-22
13-14
0 1,8
0
ZCT25N12 +
ZCE21
3,1(A) 5,6(P)
0 5,2
5mm
21-22
13-14
21-22
13-14
mm
3
21-22
13-14
0
3 4,4(P)
21-22
13-14
0
mm
ZCT25N12 +
ZCE02
1,8 3,2(P)
21-22
13-14
0
0
1,5
0,9
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
6,5(A) 15,7(P)
3,1(A) 7,8(P)
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
2-pole N/C + N/O
make before break,
slow break
(XE2N P3161)
13-14
23-24
13-14
23-24
0
mm
0.105 (0.231)
0
0
mm
0.115 (0.254)
0.095 (0.209)
N/C contact with positive opening operation, when
properly mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation speed
0.5 m/s (1.64 ft/s)
Minimum force or
torque
Cable entry (3)
15 N (3.37 lb)
45 N (10.12 lb)
1.
2.
For tripping
For positive opening
12 N (2.70 lb)
36 N (8.09 lb)
1 m/s (3.28 ft/s)
1 m/s (3.28 ft/s),
any direction
6 N (1.35 lb)
18 N (4.05 lb)
0.3 N•m (2.66 lb-in)
—
2 entries tapped M16 x 1.5 for ISO cable entry. Clamping capacity 4 to 8 mm (0.16 to 0.31 in.) (1 entry fitted with blanking plug).
Form conforming to EN 50047, see page 20.
Switches with gold contacts or ring connections: please consult your local sales office.
3.
4.
For cable entries tapped for a PG 11 conduit thread, replace N12 in the catalog
number with G11. Example: XCKT2110N12 becomes XCKT2110G11.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mountings.
Dimensions
ZCE10
ZCE11
1.
2.
3.
20
(2)
16
(1)
(3)
ZCE02
ZCE06
12,5
15˚
15˚
Ø11,6
39
= 20/22 =
40/42
58
12,5
3,5
Ø1,2
142
12,5
30
40
Ø7
30,5
37,6
10
2
12,5
ZCE21
12,5
30
ZCT2•N12
51
Limit Switches
22
14
14
13
Catalog Numbers (2) (3)
2 tapped entries for ISO M16 x 1.5 or PG 11 conduit thread.
4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) ctrs.,
4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) ctrs.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
66
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Plastic
Universal, XCKT—Complete Units with Two Cable Entries and 1/2" NPT Adapter
Type of head
Plunger (mounting by the head)
Rotary (mounting by the body)
Form A (1)
Type of operator
M18 with metal end
plunger
M18 with steel roller
plunger
Thermoplastic roller lever
Variable length
thermoplastic roller lever
Thermoplastic roller lever,
Ø 50 mm (1.97 in.)
XCKT21H0N12
XCKT21H2N12
XCKT2118N12
XCKT2145N12
XCKT2139N12
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
3,1(A) 7,8(P)
0
5mm
13
21
22
13
14
21
14
21
22
11
22
23
24
12
13
14
2-pole N/O + N/C
make before break,
slow break
(XE2N P3161)
ZCT25N12 +
ZCEH0
ZCT25N12 +
ZCEH2
3
0
46
21-22
13-14
21-22
13-14
2-pole N/O + N/O
simultaneous,
slow break
(XE2NP3131)
ZCT28N12 +
ZCEH0
0 3,1
5mm
1,8 3,2(P)
0
5mm
3,1 5,6(P)
0.145 (0.320)
0
0
ZCT27N12 +
ZCE01 + ZCY45
46
3,1(A)
5mm
21-22
13-14
46
0.145 (0.320)
(A) = cam displacement
contact open
(P) = positive opening point
0
ZCT28N12 +
ZCE01 + ZCY45
ZCT28N12 +
ZCE01 + ZCY39
13-14
23-24
13-14
23-24
13-14
23-24
0
90˚
0.145 (0.320)
contact closed
46
11-12
21-22
0
ZCT28N12 +
ZCE01 + ZCY18
0
mm
ZCT27N12+
ZCE01 + ZCY39
11-12
21-22
0
13-14
23-24
0
ZCT26N12 +
ZCE01 + ZCY39
0
11-12
21-22
0
mm
ZCT28N12 +
ZCEH2
1,8
13-14
23-24
0
21-22
13-14
ZCT27N12 +
ZCE01 + ZCY18
11-12
21-22
46
21-22
13-14
ZCT26N12 +
ZCE01 + ZCY45
0
mm
ZCT27N12 +
ZCEH2
11-12
21-22
46
0
ZCT26N12 +
ZCE01 + ZCY18
5,2 7,6(P)
3 4,4(P)
0 1,8
ZCT25N12+
ZCE01 + ZCY39
21-22
13-14
0
ZCT26N12 +
ZCEH2
21-22
13-14
ZCT25N12 +
ZCE01 + ZCY45
21-22
13-14
mm
0 5,2
5mm
ZCT26N12 +
ZCEH0
ZCT27N12 +
ZCEH0
Contact operation
ZCT25N12 +
ZCE01 + ZCY18
21-22
13-14
0
70
21-22
13-14
21-22
13-14
0
3,1(A) 5,6(P)
1,8 3,2(P)
21-22
13-14
2-pole N/C + N/C
simultaneous,
slow break
(XE2N P3141)
Weight, kg (lb)
0
mm
70
21-22
13-14
21-22
13-14
1,5
0,9
2-pole N/C + N/O
break before make,
slow break
(XE2N P3151)
70
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
Limit Switches
21
2-pole N/C + N/O
snap action
(XE2S P3151)
22
14
13
Catalog Numbers (2) (3)
0
90˚
0.155 (0.342)
90˚
0.160 (0.353)
N/C contact with positive opening operation, when
properly mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
For tripping
Minimum force or
torque
For positive opening
Cable entry (3)
1.
2.
3.
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
1.5 m/s (4.92 ft/s)
10 N (2.25 lb)
36 N (8.09 lb)
0.1 N•m (0.89 lb-in)
0.25 N•m (2.21 lb-in)
2 entries tapped M16 x 1.5 for ISO cable entry. Clamping capacity 4 to 8 mm (0.16 to 0.31 in.) (1 entry fitted with blanking plug).
Form conforming to EN 50047, see page 20.
Switches with gold contacts or ring type connections: please consult your local sales office.
For cable entries tapped for a PG 11 conduit thread, replace N12 in the catalog number with G11. Example: XCKT21H0N12 becomes XCKT21H0G11.
Dimensions
ZCEH0
ZCE01 + ZCY18
ZCE01 + ZCY39
ZCE01 + ZCY45
12,5
M18x1(4)
37,5
12,5
40
5,5
Ø50
5,5
38
M18x1(4)
12,5
58
77,5
33
12,5
3,5
52,5
24
ZCEH2
Ø16
33…83,5
42
10
52,5…103
26
Ø7
12,5
16
4.
Mounting nut thickness 3.5 mm (0.14 in.)
67
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Thermoplastic roller
lever plunger,
horizontal
actuation
Thermoplastic
roller lever plunger,
vertical
actuation
ZCE 21
ZCE 27
Side metal
plunger,
adjustable
Side
metal
plunger
ZCE 62
ZCE 63
Thermoplastic roller
lever plunger,
horizontal or vertical
actuation
Retractable
steel roller
lever plunger
ZCE 28
ZCE 24
Side steel
roller plunger,
horizontal
Side steel
roller plunger,
vertical
ZCE 64
ZCE 65
ZCE 66
Limit Switches
M18 with metal
end plunger
M18 with steel
roller plunger
ZCE H0
ZCE H2
Steel roller
plunger
Steel roller plunger
with elastomer
boot
Spring rod with
thermoplastic
end
Spring
rod
Cat’s
whisker
ZCE 02
ZCE 29
ZCE 07
ZCE 08
ZCE 06
Metal end
plunger
Metal end plunger
with elastomer
boot
Steel ball
bearing plunger
Metal end
plunger,
adjustable
ZCE 10
ZCE 11
ZCE 13
ZCE 14
Plastic bodies
with contacts (1)
for use in
conjunction
with cable entry
(see below)
Plastic bodies with integral
M12 connector, with:
N/C + N/O
snap action contact
ZCP 21M12
N/C + N/C
snap action contact
Cable entry:
ZCP EP16
ISO M16 x 1.5
ZCP EP20
ISO M20 x 1.5
ZCP EG11
Pg 11
Side cat’s
whisker
ZCE 67
Plastic bodies with contacts (1)
with 2 cable entries
ISO M16 x 1.5
Pg 11
1/2” NPT
PG 11 conduit entries convert
to 1/2" NPT using adapter
DE9RA1012 (included)
ZCP 29M12
1.
2.
Side steel
ball bearing
plunger
ZCP EG13
Pg 13.5
ZCP EN12
1/2" NPT
ZCP EF12
PF 1/2 (G 1/2)
For further details, see page 70.
Cannot be used on bodies: ZCD21, ZCP21, ZCT21, ZCD29, ZCP29, ZCD31, ZCP31, ZCD39.ZCP39, ZCD2•M12, ZCP2•M12.
68
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
ZCY 53
Ceramic
roller
lever
ZCY 22
Spring return,
for actuation
from left AND
right
ZCE 01
Round rod lever,
glass fibre,
Ø 3 (0.12)
L = 125 (4.92)
Round rod lever,
thermoplastic, Ø 6 (0.24)
L = 200 (7.87)
ZCY 54
ZCY 55
ZCY 59
Spring lever
with
thermoplastic
end
Spring–
rod lever,
metal
ZCY 81
ZCY 91
Variable length
thermoplastic
roller lever, with
pliable lever
Variable length
thermoplastic
roller lever
ZCY 44
ZCY 45
Steel ball bearing
mounted roller
lever, track: 29/36
(1.14/1.42)
Variable length
steel roller lever
Variable length
steel roller lever,
with pliable lever
ZCY 48
ZCY 12
Thermoplastic
roller lever,
track: 21/44
(0.83/1.73)
ZCY 17
ZCY 69
ZCY 49
Steel ball bearing
mounted roller
lever, track:
24/40
(0.94/1.57)
ZCY 19
ZCY 25
Variable length
thermoplastic
roller lever,
Ø 50 (1.97), with
adjustable track
Variable
length
thermoplastic
roller lever,
Ø 50 (1.97)
ZCY 46
Steel roller
lever,
track: 24/40
(0.94/1.57)
Thermoplastic
roller lever,
track: 24/40
(0.94/1.57)
ZCY 18
Stay put,
for actuation
from left
AND right
(2)
ZCE 09
Square rod lever,
steel, U 3 (0.12)
L = 125 (4.92)
ZCY 15
Steel roller
lever, track:
29/36
(1.14/1.42)
ZCY 16
Steel ball bearing
mounted roller
lever, track: 21/44
(0.83/1.73)
ZCY 26
ZCY 23
Forked arm with
rollers, 2 track, track:
25/39 (0.98/1.54)
Forked arm with
rollers, 1 track,
track: 32 (1.26)
ZCY 61
ZCY 71
Metal bodies with integral
M12 connector, with:
N/C + N/O
snap action contact
ZCD 21M12
N/C + N/C
snap action contact
ZCD 29M12
Thermoplastic
roller lever,
Ø 50 (1.97)
ZCY 39
Thermoplastic
roller lever,
track:
29/36
(1.14/1.42)
Steel roller
lever, track:
21/44
(0.83/1.73)
Limit Switches
Round rod lever,
steel, Ø 3 (0.12)
L = 125 (4.92)
Metal bodies with contacts (1)
for use in conjunction with cable
entry (see below)
ZCD
Dimensions: mm (in.)
Cable entry:
ZCD EP16
ISO M16 x 1.5
ZCD EP20
ISO M20 x 1.5
ZCD EG11
Pg 11
ZCD EG13
Pg 13.5
ZCD EN12
1/2" NPT
ZCD EF12
PF 1/2 (G1/2)
69
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Function
diagram
Body
material
Catalog Number
13
21
Metal
ZCD 21
0.140
(0.309)
14
22
Plastic
ZCP 21
0.070
(0.154)
11
21
Positive
operation (2)
Metal
ZCD 29
0.140
(0.309)
22
Type of contact
12
520710
Bodies with contacts, types XCK D and XCK P(1)
Weight
kg (lb)
Plastic
ZCP 29
0.070
(0.154)
ZCD 25
0.140
(0.309)
ZCP 25
0.070
(0.154)
ZCD 26
0.140
(0.309)
ZCP 26
0.070
(0.154)
ZCD 27
0.140
(0.309)
ZCP 27
0.070
(0.154)
ZCD 28
0.140
(0.309)
ZCP 28
0.070
(0.154)
ZCD 31
0.140
(0.309)
ZCP 31
0.070
(0.154)
ZCD 39
0.140
(0.309)
ZCP 39
0.070
(0.154)
ZCD 37
0.140
(0.309)
ZCP 37
0.070
(0.154)
ZCD 35
0.140
(0.309)
ZCP 35
0.070
(0.154)
21
22
21
22
Plastic
Metal
11
22
Plastic
23
Metal
24
Plastic
33
13
Metal
14
14
13
Metal
12
N/C + N/C
simultaneous,
slow break
(XE2NP2141)
Limit Switches
Plastic
13
N/O + N/C
make before break,
slow break
(XE2NP2161)
N/O + N/O
simultaneous,
slow break
(XE2NP2131)
Metal
13
N/C + N/O
break before make,
slow break
(XE2NP2151)
14
ZCD ••
N/C + N/C
snap action
(XE2SP2141)
14
N/C + N/O
snap action
(XE2SP2151)
21
2-pole
Plastic
—
1.
2.
13
14
14
14
33
Metal
34
Plastic
13
13
34
21
21
31
22
21
32
31
N/C + N/O + N/O
break before make,
slow break
(XE3NP2151)
Metal
32
ZCP••
Plastic
22
N/C + N/C + N/O
break before make,
slow break
(XE3NP2141)
Metal
21
N/C + N/C + N/O
snap action
(XE3SP2141)
22
520711
N/C + N/O + N/O
snap action
(XE3SP2151)
22
3-pole
Plastic
Bodies with gold contacts or eyelet type connections: please consult your local sales office.
: bodies with contacts assuring positive opening operation, when properly mounted and using a conforming operator.
70
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Type of contact
Positive
operation (1)
Function
diagram
Cable
entries
13
561390
Bodies with contacts, type XCKT plastic, 2 cable entries
Catalog Number
Weight
kg (lb)
0.085
(0.187)
ZCT 21G11
0.085
(0.187)
0.085
(0.187)
ZCT 25G11
0.085
(0.187)
0.085
(0.187)
ZCT 27G11
0.085
(0.187)
0.085
(0.187)
ZCT 28G11
0.085
(0.187)
0.085
(0.187)
0.085
(0.187)
21
ISO M16 x 1.5 ZCT 25P16
22
PG 11
21
ISO M16 x 1.5 ZCT 27P16
22
PG 11
23
ISO M16 x 1.5 ZCT 28P16
14
13
N/C + N/O
break before make,
slow break
(XE2NP3151)
24
PG 11
21
ISO M16 x 1.5 ZCT 26P16
22
N/O + N/C
make before break,
slow break
(XE2NP3161)
14
—
13
N/O + N/O
simultaneous,
slow break
(XE2NP3131)
14
N/C + N/C
simultaneous,
slow break
(XE2NP3141)
13
ZCT•••
PG 11
ZCT 26G11
Bodies with contacts, type XCKT, plastic, 2 cable entries with 1/2" NPT adapter
561387
Type of contact
Positive
operation (1)
Function diagram
Catalog Number
Weight
kg (lb)
22
21
22
21
22
23
14
13
12
14
1.
24
21
ZCT 21N12
0.130
(0.287)
ZCT 25N12
0.130
(0.287)
ZCT 27N12
0.130
(0.287)
ZCT 28N12
0.130
(0.287)
ZCT 26N12
0.130
(0.287)
22
14
N/O + N/C
make before break,
slow break
(XE2NP3161)
—
13
N/O + N/O
simultaneous,
slow break
(XE2NP3131)
13
N/C + N/C
simultaneous,
slow break
(XE2N P3141)
14
ZCT••N12
N/C + N/O
break before make,
slow break
(XE2NP3151)
11
N/C + N/O
snap action
(XE2SP3151)
21
13
2-pole
: bodies with contact assuring positive opening operation, when properly mounted and using a conforming operator.
71
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
21
22
PG 11
14
ISO M16 x 1.5 ZCT 21P16
11
N/C + N/O
snap action
(XE2SP3151)
12
2-pole
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
561427
Accessories
Description
561392
ZCE05
Suitable levers
for use with head
Weight
kg (oz)
Rotary head,
without lever,
spring return,
for actuation from
left AND right
or
left OR right (1)
ZCY12, ZCY15, ZCY16, ZCY17,
ZCY18, ZCY19, ZCY22, ZCY23,
ZCY25, ZCY26, ZCY39, ZCY53,
ZCY54, ZCY55, ZCY81
ZCE05
0.045
(1.59)
Tap-off terminal (for XCKT)
Sold in lots of 10
XALZ09
0.010
(0.35)
XCMZ07
0.002
(0.07)
DE9RA1012
0.050
(1.76)
Spacer for angular positioning of heads with
adjustable levers, for values other than -90°, 0° —
and 90°
Adapter for 1/2" NPT conduit
Sold in lots of 10
Converts PG 11 conduit entries to 1/2" NPT
DE9RA1012
Unit catalog number
Bodies with contacts, type XCKP plastic, with rotary head (without operating lever)
Type of contact
Function
diagram
Positive
operation
(2)
Cable
entry
Catalog Number
Weight
kg (lb)
XCKP2101N12
0.115
(0.254)
XCKP2101G11
0.115
(0.254)
M12 connector
XCKP2101M12
0.125
(0.276)
XCKP2501N12
0.115
(0.254)
XCKP2501G11
0.115
(0.254)
21
22
21
13
14
PG 11
1/2" NPT
22
N/C + N/O
break before make,
slow break
(XE2NP2151)
1/2" NPT
13
Limit Switches
N/C + N/O
snap action
(XE2SP2151)
14
561388
2-pole
PG 11
Bodies with contacts, type XCKD metal, with rotary head
(without operating lever)
0.185
(0.408)
XCKD2101G11
0.185
(0.408)
M12 connector
XCKD2101M12
0.195
(0.430)
XCKD2501N12
0.185
(0.408)
XCKD2501G11
0.185
(0.408)
PG 11
21
21
XCKD2101N12
1/2" NPT
22
Catalog Number
13
Cable
entry
1/2" NPT
22
N/C + N/O
break before make,
slow break
(XE2NP2151)
Positive
operation
(2)
14
2-pole
N/C + N/O
snap action
(XE2SP2151)
Function
diagram
13
Type of contact
14
XCK•2•01••
PG 11
Weight
kg (lb)
72
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal and Plastic
Universal, XCKD, XCKP, and XCKT—Modular
Contact blocks with screw clamp terminals for XCKD and XCKP
24
XE2SP2151
0.020
(0.044)
XE2SP2141
0.020
(0.044)
XE2NP2151
0.020
(0.044)
XE2NP2161
0.020
(0.044)
XE2NP2141
0.020
(0.044)
XE2NP2131
0.020
(0.044)
XE3SP2151
0.035
(0.077)
XE3SP2141
0.035
(0.077)
XE3NP2141
0.035
(0.077)
XE3NP2151
0.035
(0.077)
13
14
33
34
14
13
22
14
13
22
13
Weight
kg (lb)
14
33
21
21
14
22
N/C + N/O + N/O
break before make,
slow break
Catalog number for
standard contacts
Contact blocks with screw clamp terminals for XCKT
1.
Catalog number for
standard contacts
22
21
22
22
22
23
21
21
14
14
13
14
—
Weight
kg (lb)
XE2SP3151
0.015
(0.033)
XE2NP3151
0.015
(0.033)
XE2NP3161
0.015
(0.033)
XE2NP3141
0.015
(0.033)
XE2NP3131
0.015
(0.033)
24
N/O + N/O
simultaneous,
slow break
11
N/C + N/C
simultaneous,
slow break
12
N/O + N/C
make before break,
slow break
13
N/C + N/O
break before make,
slow break
13
13
2-pole
N/C + N/O
snap action
Function diagram
21
Positive
operation (1)
14
Type of contact
: contact blocks assuring positive opening operation, when properly mounted and using a conforming operator.
73
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
22
21
22
22
22
22
23
21
21
21
14
12
14
13
13
11
13
N/C + N/C + N/O
break before make,
slow break
34
XE3••21••
22
N/C + N/C + N/O
snap action
31
561394
3-pole
N/C + N/O + N/O
snap action
21
—
32
N/O + N/O
simultaneous,
slow break
14
N/C + N/C
simultaneous,
slow break
11
N/O + N/C
make before break,
slow break
12
N/C + N/O
break before make,
slow break
31
XE2••21••
13
N/C + N/C
simultaneous,
snap action
32
561393
2-pole
N/C + N/O
snap action
Function diagram
21
Positive
operation (1)
21
Type of contact
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT
Type of head
Plunger (mounting by the body)
Type of operator
Metal end plunger
Rotary (mounting by the body)
Thermoplastic
roller lever plunger,
horizontal actuation
in 1 direction
Steel roller
plunger
Thermoplastic
roller lever plunger,
vertical actuation
in 1 direction
Thermoplastic roller
lever
Steel roller lever
XCDR2127N12
XCDR2118N12
XCDR2119N12
Catalog numbers of complete switches with one 1/2" NPT cable entry
21
22
14
13
XCDR2110N12
2-pole N/C + N/O
snap action
(XE2SP2151)
XCDR2102N12
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
5mm
21
22
13
14
Limit Switches
Weight, kg (lb)
21-22
13-14
21-22
13-14
0
mm
0
XCDR2502N12
1,8 3,2(P)
21-22
13-14
3
5mm
0.215 (0.474)
0 5,2
0.220 (0.485)
mm
0
mm
3
XCDR2521N12
XCDR2527N12
3,1(A) 5,6(P)
21-22
13-14
mm
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
3
1,5
XCDR2510N12
0
6,5(A) 15,7(P)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
0,9
2-pole N/C + N/O
break before make,
slow break
(XE2NP2151)
XCDR2121N12
0
0.225 (0.496)
0
10,5 mm
0.225 (0.496)
70
21-22
13-14
21-22
13-14
0
XCDR2518N12
46
21-22
13-14
21-22
13-14
10,5 mm
0
6,5(B) 11,3(P)
6,5(A) 11,3(P)
21-22
13-14
70
21-22
13-14
21-22
13-14
0
0.255 (0.562)
XCDR2519N12
46
21-22
13-14
0
0.255 (0.562)
Catalog numbers of complete switches with one PG 13.5 cable entry
For complete switches with 1 PG 13.5 cable entry, replace N12 with G13.
Example: XCDR 2110P20 becomes XCDR 2110G13.
Catalog numbers of complete switches with one P20 cable entry
For complete switches with 1 ISO M20 x 1.5 cable entry, replace N12 with P20.
Example: XCDR 2110N12 becomes XCDR 2110P20.
Contact operation
contact closed
(A) (B) = cam displacement
contact open
(P) = positive opening point
N/C contact with positive opening
operation, when properly mounted and
using a conforming operator
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
For tripping
Minimum force
or torque
For positive opening
Cable entry
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
12 N (2.70 lb)
6 N (1.35 lb)
0.1 N•m (0.89 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
18 N (4.05 lb)
0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit
74
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCDR—Complete Switches, Metal, with One Cable Entry, 1/2" NPT
Dimensions
XCDR2•10•••
XCDR2•02•••
12,5
12,5
XCDR2•21•••
16
12,5
46
20,2
35,5
2
2
14
(3)
2
(3)
14
39,5
(1)
3.
(2)
19
(3)
(1)
39,5
2.
51
65
51
65
(2)
19
14
51
65
(2)
19
(1)
1.
54,5
5,5
3,5
39,5
Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread
or 1/2" NPT conduit
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.)
XCDR2•27•••
Limit Switches
Dimensions
XCDR2•18•••, XCDR2•19•••
40
5,5
24
33
19
68
56,5
22
5,5
2
51
51
(2)
19
(1)
(2)
19
(3)
14
(3)
14
65
2
12
(1)
39,5
12,5
39,5
1.
2.
3.
Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
75
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT
Type of head
Plunger (mounting by the body)
Type of operator
Metal end
plunger
Rotary (mounting by the body)
Thermoplastic
Steel roller plunger
roller lever plunger,
horizontal actuation in
1 direction
Thermoplastic roller
lever plunger, vertical
actuation in 1 direction
Thermoplastic roller
lever
Steel roller lever
XCPR2127N12
XCPR2118N12
XCPR2119N12
13
21
14
22
Catalog numbers of complete switches with one 1/2" NPT cable entry
2-pole N/C + N/O
snap action
(XE2SP2151)
XCPR2110N12
XCPR2102N12
1,8 4,6(P)
21-22
13-14
21-22
13-14
0
5mm
21-22
13-14
21-22
13-14
0
13
21
14
22
11
21
22
Limit Switches
12
XCPR2502N12
1,8 3,2(P)
21-22
13-14
2-pole N/C + N/C
snap action
(XE2S P2141)
3
5mm
XCPR2910N12
0
0 5,2
XCPR2527N12
5mm
21-22
13-14
11-12
21-22
11-12
21-22
0
mm
0
0.115 (0.254)
6,5(B) 15,7(P)
11-12
21-22
11-12
21-22
0
mm
3
3
0.125 (0.276)
0.120 (0.265)
1,5
0.115 (0.254)
mm
10,5 mm
XCPR2927N12
6,5(A) 15,7(P)
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
0
10,5 mm
XCPR2921N12
0
70
21-22
13-14
21-22
13-14
0
XCPR2518N12
6,5(B) 11,3(P)
6,5(A) 11,3(P)
0
70
21-22
13-14
21-22
13-14
mm
XCPR2521N12
mm
XCPR2902N12
0
3
21-22
13-14
0,9
Weight, kg (lb)
mm
6,5(B) 15,7(P)
21-22
13-14
21-22
13-14
3
3,1(A) 5,6(P)
21-22
13-14
1,8 4,6(P)
11-12
21-22
11-12
21-22
0
mm
1,5
XCPR2510N12
0
6,5(A) 15,7(P)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
0,9
2-pole N/C + N/O
break before make,
slow break
(XE2NP2151)
XCPR2121N12
XCPR2519N12
46
21-22
13-14
46
21-22
13-14
0
0
XCPR2918N12
—
70
11-12
21-22
11-12
21-22
0
0.155 (0.342)
—
Catalog numbers of complete switches with one PG 13.5 cable entry
For complete switches with one PG 13.5 cable entry, replace N12 with G13.
Example: XCPR 2110P20 becomes XCPR 2110G13.
Catalog numbers of complete switches with one P20 cable entry
For complete switches with one ISO M20 x 1.5 cable entry, replace N12 with P20.
Example: XCPR 2110N12 becomes XCPR 2110P20.
Contact operation
contact closed
(A) (B) = cam displacement
contact open
(P) = positive opening point
N/C contact with positive opening
operation, when properly mounted and
using a conforming operator
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
Minimum force For tripping
or torque
For positive opening
Cable entry
Other versions
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
12 N (2.70 lb)
6 N (1.35 lb)
0.1 N•m (0.89 lb-in)
45 N (10.12 lb)
36 N (8.09 lb)
18 N (4.05 lb)
0.25 N•m (2.21 lb-in)
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.), or
1 entry tapped PG 13.5, clamping capacity 9 to 12 mm (0.35 to 0.47 in.), or
1 entry tapped for 1/2" NPT (USAS B2-1) conduit
Complete switches with cable entries other than those listed above.
Consult your local sales office.
76
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCPR—Complete Switches, Plastic, with One Cable Entry, 1/2" NPT
Dimensions
XCPR2•10•••
XCPR2•02•••
12,5
12,5
XCPR2•21•••
16
12,5
20,2
46
35,5
2
14
(3)
14
14
31
51
19
(3)
(1)
30
2
2
(2)
51
65
51
(2)
19
39,5
2.
3.
Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread
or 1/2" NPT conduit.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.)
on 22 mm (0.87 in.) centers,
2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
(2)
19
(3)
(1)
(1)
1.
54,5
5,5
3,5
39,5
39,5
Dimensions
XCPR2•18•••, XCPR2•19•••
40
5,5
24
19
68
56,5
20
33
5,5
Limit Switches
XCPR2•27•••
(1)
39,5
1.
2.
3.
2
(3)
30
39,5
51
65
(2)
19
14
14
51
2
12,5
(2)
19
(3)
(1)
Tapped entry for ISO M20 x 1.5 or PG 13.5 conduit thread or 1/2" NPT conduit.
2 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22 mm (0.87 in.) centers, 2 holes Ø 4.3 mm (0.17 in.) on 20 mm (0.79 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
77
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Compact with Manual Reset
Application, XCTR—Complete Switches, Plastic, with Two Cable Entries, 1/2" NPT
Type of head
Plunger (mounting by the body)
Type of operator
Metal end plunger
Steel roller plunger
Thermoplastic roller lever
plunger
Thermoplastic roller lever
plunger,
horizontal actuation in 1
direction
XCTR2118N12
XCTR2121N12
21
XCTR2110N12
2-pole N/C + N/O
snap action
(XE2SP3151)
21-22
13-14
21-22
13-14
0
3,1(A) 7,8(P)
5mm
0
21
22
13
14
2-pole N/C + N/O
break before make,
slow break
(XE2NP3151)
Limit Switches
Weight, kg (lb)
6,5(A) 15,7(P)
70
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0,9
1.
XCTR2102N12
1,8 4,6(P)
22
14
13
Catalog numbers of complete switches with two cable entries, 1/2" NPT (1)
21-22
13-14
21-22
13-14
0
0
mm
mm
3
1,5
XCTR2510N12
XCTR2502N12
3,1(A) 5,6(P)
1,8 3,2(P)
0
3
0 5,2
5mm
0.120 (0.265)
mm
0.125 (0.276)
XCTR2521N12
6,5(A) 11,3(P)
46
21-22
13-14
21-22
13-14
21-22
13-14
XCTR2518N12
21-22
13-14
0
0
10,5 mm
0.165 (0.364)
0.135 (0.298)
0.165 (0.364)
0.135 (0.298)
One PG 11 to 1/2" NPT adapter and one plug included.
Catalog numbers of complete switches with two PG 11 cable entries
For complete switches with two PG 11 cable entries, replace N12 with G11.
Example: XCTR 2110N12 becomes XCTR 2110G11.
Catalog numbers of complete switches with two ISO M16 x 1.5 cable entries
For complete switches with two ISO M16 x 1.5 cable entries, replace N12 with P16.
Example: XCTR 2110N12 becomes XCTR 2110P16.
Weight, kg (lb)
0.120 (0.265)
contact closed
Contact operation
contact open
0.125 (0.276)
(A) = cam displacement
(P) = positive opening point
N/C contact with positive opening operation, when properly mounted and
using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
Minimum force or torque
0.5 m/s (1.64 ft/s)
For tripping
For positive opening
1.5 m/s (4.92 ft/s)
1 m/s (3.28 ft/s)
15 N (3.37 lb)
12 N (2.70 lb)
0.1 N•m (0.89 lb-in)
6 N (1.35 lb)
45 N (10.12 lb)
36 N (8.09 lb)
0.25 N•m (2.21 lb-in)
18 N (4.05 lb)
2 entries tapped M16 x 1.5 mm for ISO cable entry, clamping capacity 4 to 8 mm (0.16 to 0.31 in.), or
Cable entry
(1 entry fitted with blanking plug)
2 entries tapped PG 11, clamping capacity 7 to 10 mm (0.28 to 0.39 in.), or
2 entries tapped for 1/2" NPT (USAS B2-1) conduit using PG 11 to 1/2" NPT adapter DE9RA1012
(1 entry fitted with adapter)
78
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Compact, Metal with Manual Reset
Application, XCDR—Complete Switches with Two Cable Entries, 1/2" NPT
Dimensions
XCTR 2•18•••
XCTR 2•21•••
40
5,5
16
19
24
12,5
= 20/22 =
40/42
58
(3)
51
(2)
(1)
30
39,5
54,5
(2)
(1)
= 20/22 =
40/42
58
(3)
Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included.
4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers, 4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
XCTR 2•10•••
XCTR 2•02•••
DE9RA1012
(4)
12,5
=
=
(5)
46
40
(2)
(1)
= 20/22 =
40/42
58
30
39,5
(3)
12,5
40/42
58
(1)
(3)
51
(2)
37,6
2
35,5
37,6
2
51
30
39,5
21
Ø26
3,5
12,5
40
Limit Switches
1.
2.
3.
40
12,5
12,5
39,5
40
37,6
2
51
37,6
2
68
20,2
33
5,5
1.
2.
3.
4.
5.
Tapped entry for ISO M16 x 1.5 or PG 11 conduit thread. 1/2" NPT adapter included.
4 elongated holes Ø 4.3 x 6.3 mm (0.17 x 0.25 in.) on 22/42 mm (0.87/1.65 in.) centers,
4 holes Ø 4.3 mm (0.17 in.) on 20/40 mm (0.79/1.57 in.) centers.
2 x Ø 3 holes for support studs, depth 4 mm (0.16 in.).
Tapped entry for 1/2" NPT conduit.
PG 11 threaded sleeve.
79
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML
b XCKM
v With plunger head
v With rotary or multi-directional head
561645
808148
561644
561643
with 3 cable entries
Page 82
b XCKL
v With plunger head
v With rotary or multi-directional head
808147
808141
808145
808140
with 1 cable entry
v With plunger head
v With rotary or multi-directional head
561642
561641
561640
with 3 cable entries and two 2-pole contacts
561639
Limit Switches
Page 84
b XCKML
Page 94
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
Ambient air temperature
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Repeat accuracy
Cable entry or
integral connector
Materials
Products
Machine assemblies
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
IEC 60204-1, EN 60204-1
UL, CSA, CCC (for XCKM)
Version
For operation
For storage
Conforming to IEC 60068-2-6
Conforming to IEC 60068-2-27
Standard “TC”. Special “TH”
- 25…+70 °C (-13…+158 °F)
- 40…+70 °C (-40…+158 °F)
25 gn (10…500 Hz)
50 gn (11 ms)
Class I conforming to IEC 61140 and NF C 20-030
IP 66 conforming to IEC 60529; IK 05 conforming to EN 50102
XCKML 0.1 mm; XCKM and XCKL 0.05 mm on the tripping points, with 1 million operating cycles for head
with end plunger
Depending on model
XCKM: 3 tapped entries, PG 11 conduit thread (1/2" NPT adapter available), or tapped M20
XCKL: 1 tapped entry incorporating 1/2" NPT adapter
XCKML: 3 tapped entries, PG 13 conduit thread (1/2" NPT adapter included), or tapped M20
Bodies: Zamak® zinc alloy
Rotary heads: Zamak® zinc alloy or plastic depending on model; other heads: plastic
80
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM, XCKL, and XCKML
Contact block characteristics
XE3•P
Rated insulation
voltage
XE2•P
XE3•P
XE2•P
Rated impulse
withstand voltage
XE3•P
Positive operation (depending on model)
Resistance across terminals
Short-circuit protection XE2•P
Cabling
(screw and captive cable
clamp terminals)
XE3•P
XE2SP21•1
XE2NP21•1
XESP2151L and XENP2151L
XE3NP et XE3SP
Minimum actuation speed
a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
a AC-15; B300 (Ue = 240 V, Ie = 1,5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
N/C contacts with positive opening operation conforming to IEC 947-5-1 Section 3, EN 60 947-5-1
y 25 mΩ conforming to IEC 60255-7 category 3
10 A cartridge fuse type gG (gl)
6 A cartridge fuse type gG (gl)
Clamping capacity, min: 1 x 0,34 mm2, max: 2 x 1,5 mm2
Clamping capacity, min: 1 x 0,5 mm2, max: 2 x 2,5 mm2
Clamping capacity, min: 1 x 0,34 mm2, max: 2 x 1,5 mm2 or 1 x 2,5 mm2
Clamping capacity, min: 1 x 0,34 mm2, max: 1 x 1 mm2 or 2 x 0,75 mm2
XE2SP21•1, XESP2151L and XE3SP: 0.01 m/minute (0.03 ft/minute)
XE2NP21•1, XENP2151L and XE3NP: 6 m/minute (19.68 ft/minute)
•
•
•
•
Electrical durability
Conforming to IEC 60947-5-1 appendix C
Utilization categories AC-15 and DC-13
Maximum operating rate: 3600 operating cycles/hour
Load factor: 0,5
a.c. supply
a 50/60 Hz
o inductive circuit
Millions of operating cycles
XE2SP21•1, XE2SP2141, XESP2151L
5
Ithe
1
110 V
0,5
24 V
230/400 V
48 V
0,1
0,5
1
2
5
4
3
Ithe
230 V
2
12/24/48 V
110 V
1
0,5
0,1
0,5
10
3 4 5
Current in A
1
2
3 4 5
10
Current 1n A
Power switched in W for 5 million operating
cycles
Voltage
V
24
48
120
Voltage
V
24
48
120
o
W
10
7
4
o
W
13
9
7
For XE2SP•151 on a or c, the “N/C” and “N/O” contacts are simultaneously loaded to the values shown with reverse
polarity.
XE3NP••••
Ithe
5
Millions of operating cycles
Millions of operating cycles
XE3SP••••
a.c. supply
a 50/60 Hz
o inductive circuit
XE2NP21•1, XENP2151L
0,2
Power switched in W for 5 million operating
cycles
d.c. supply c
Limit Switches
XE2•P
Millions of operating cycless
Rated operational
characteristics
1
0,5
110 V
230/400 V
24 V
Ithe
5
4
3
2
230 V
1
12/24/48 V
110 V
0,5
0,2
48 V
0,1
0,5
d.c. supply c
1
2
10
3 4 5
Current in A
0,1
0,5
1
2
3 4 5
10
Current in A
Power switched in W for 5 million operating
cycles
Power switched in W for 5 million operating
cycles
Voltage
o
Voltage
o
V
W
24
3
48
2
120
1
V
W
24
4
48
3
120
2
81
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter
Type of head
Plunger (mounting by the body)
Type of operator
Metal end plunger
Steel roller plunger
XCKM110H29
XCKM102H29
Rotary (mounting by
the body)
Multi-directional
(mounting by the
body)
Thermoplastic roller lever
plunger, horizontal
actuation in 1 direction
Thermoplastic roller lever
(1)
Cat’s whisker (4)
XCKM121H29
XCKM115H29
XCKM106H29
22
14
13
2-pole N/C + N/O
snap action
(XE2SP2151)
21
Catalog numbers (2) (3)
21-22
13-14
21-22
13-14
4,5(P)
1,8
0
5,5mm
0
13
21
0,9
22
21
22
14
11
12
2-pole N/C + N/C
snap action
(XE2SP2141)
XCKM510H29
3
ZCKM9H29 +
ZCKD10
1,8
21-22
13-14
0
5,5mm
4,5(P)
0
11
21
12
22
31
21
13
22
14
mm
0
0
mm
0
1,8
11-12
21-22
3,1(A) 9mm
4,6(A) mm
ZCKMD39H29 +
ZCKD02
ZCKMD39H29 +
ZCKD21
4,5 (P) mm
21-22
31-32
13-14
21-22
31-32
13-14
3,1 (A) 7,8 (P) mm
21-22
31-32
13-14
21-22
31-32
13-14
3
5,5
0.250 (0.551)
31
21
13
22
14
ZCKM7H29 +
ZCKD15
0
0
11-12
21-22
11-12
21-22
ZCKMD39H29 +
ZCKD15
5,5
0.255 (0.562)
26˚ 58˚ (P)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
30˚
21-22
31-32
13-14
21-22
31-32
13-14
70˚
14˚
ZCKMD37H29 +
ZCKD15
4,6 (A) 8 (P) mm
0
ZCKMD39H29 +
ZCKD06
11˚
21-22
31-32
13-14
5,2
ZCKM7H29 +
ZCKD06
21-22
31-32
13-14
21-22
31-32
13-14
ZCKMD37H29 +
ZCKD21
3,1 (A) 3,2 (P) mm
21-22
31-32
13-14
0
Weight, kg (lb)
Contact operation
11-12
21-22
11-12
21-22
2,2
ZCKMD37H29 +
ZCKD02
1,8 3,2 (P) mm
21-22
31-32
13-14
ZCKM9H29 +
ZCKD06
0
0
1,5
ZCKMD37H29 +
ZCKD10
11-12
21-22
11-12
21-22
4,6 (A) 11,1 (P)mm
21-22
31-32
13-14
21-22
31-32
13-14
5,5
0,9
3-pole
N/C + N/C + N/O
break before make,
slow break
(XE3NP2141)
ZCKM9H29 +
ZCKD15
8(P)
5,6(P)
ZCKMD39H29 +
ZCKD10
mm
ZCKM7H29 +
ZCKD21
11-12
21-22
5,5mm
0
0
2,2
ZCKM7H29 +
ZCKD02
3,2(P)
21-22
13-14
21-22
13-14
4,6(A) 11,1(P)
11-12
21-22
11-12
21-22
1,5
ZCKM7H29 +
ZCKD10
0
XCKM506H29
XCKM515H29
7,6 mm
ZCKM9H29 +
ZCKD21
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
5,5mm
1,8
32
5,2
ZCKM9H29 +
ZCKD02
11-12
21-22
3-pole
N/C + N/C + N/O
snap action
(XE3SP2141)
4,6(A) 8(P)
21-22
13-14
0
0
mm
XCKM521H29
3,1(A) 5,6(P)
0,9
2-pole N/C + N/C
simultaneous,
slow break
(XE2NP2141)
0
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
2,2
XCKM502H29
21-22
13-14
11-12
21-22
11-12
21-22
mm
21-22
13-14
21-22
13-14
1,5
1,8 3,2(P)
32
Limit Switches
2-pole N/C + N/O
break before make,
slow break
(XE2NP2151)
4,6(A) 11,1(P)
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
26˚
42˚ (P)
30˚
21-22
31-32
13-14
7,6
0.300 (0.661)
0
ZCKMD37H29 +
ZCKD06
21-22
31-32
13-14
36˚
70˚
0.280 (0.617)
0
40˚
0.250 (0.551)
N/C contact with positive opening operation, when
properly mounted and using a conforming operator
Characteristics
Switch actuation
Type of actuation
Maximum actuation speed
Minimum force
or torque
Cable entry (3)
For tripping
For positive opening
On end
By 30° cam
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
45 N (10.12 lb)
By any moving part
1.5 m/s (4.92 ft/s)
12 N (2.70 lb)
36 N (8.09 lb)
8 N (1.80 lb)
24 N (5.40 lb)
0.1 N•m (0.89 lb-in)
0.25 N•m (2.21 lb-in)
1 m/s (3.28 ft/s),
any direction
0.13 N•m (1.15 lb-in)
—
3 entries tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
1. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
2. Switches with gold contacts or eyelet type connections: please consult your local sales office.
3. For an entry tapped for a PG 11 conduit thread, delete H29 from the end of the catalog number. Example: XCKM110H29 becomes XCKM110.
4. Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Note: To convert XCKM110 from PG 11 to 1/2" NPT, use adapter DE9RA1012, included.
82
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM—Complete Switches w/ 3 ISO M20x1.5 Cable Entries, Including One 1/2" NPT Adapter
XCKM•10
ZCKMD3• + ZCKD10
XCKM•02
ZCKMD3• + ZCKD02
XCKM•21
ZCKMD3• + ZCKD21
14
14
8
4
54
112,5
108
88,5
48,5
30
14
(1)
=
41
=
64
30
(1)
=
XCKM•15
ZCKMD3• + ZCKD15
41
=
XCKM•06
ZCKMD3• + ZCKD06
22 15
41
(1)
30
64
30
11,5
65
Rear view
XCKM•••, ZCKM•, ZCKMD3•
14
Limit Switches
5,5
142,5
54
119
201
60,5
34,5
41
(2)
=
30
8
(1)
=
41
64
34
=
(1)
30
=
41
27
=
=
64
1. 3 tapped entries for ISO M20 x 1.5 or PG 11 conduit thread. Includes 1/2" NPT conduit adapter DE9RA1012.
2. 2 x Ø 4 H 11, depth 10.
Ø: 2 elongated holes Ø 5.2 x 6.2.
Adapter for 1/2" NPT conduit
DE9RA1012
(1)
1.
2.
21
(2)
Tapped entry for 1/2" NPT conduit.
PG 11 threaded sleeve.
83
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT
Type of head
Plunger (mounting by the body)
Type of operator
Rotary (mounting by
the body)
Multi-directional
(mounting by the
body)
Metal end plunger
Steel roller plunger
Thermoplastic roller lever
plunger,
horizontal actuation in 1
direction
Thermoplastic roller lever
(1)
Cat’s whisker (2)
XCKL110
XCKL102
XCKL121
XCKL115
XCKL106
22
14
13
2-pole N/C + N/O
snap action
(XE2SP2151)
21
Catalog numbers (3)
21-22
13-14
21-22
13-14
4,5(P)
1,8
0
5,5mm
21-22
13-14
21-22
13-14
0
13
21
0,9
XCKL510
22
14
3
1,8
5,2
mm
ZCKLD39 +
ZCKD02
4,5 (P) mm
21-22
31-32
13-14
21-22
31-32
13-14
3,1 (A) 7,8 (P) mm
7,6 mm
13
14
22
21
12
31
22
Weight, kg (lb)
30˚
21-22
31-32
13-14
21-22
31-32
13-14
70˚
11˚
ZCKL7 + ZCKD21
14˚
ZCKL7+ ZCKD15
ZCKL7 + ZCKD06
8(P)
5,6(P)
11-12
21-22
11-12
21-22
11-12
21-22
1,8
ZCKLD37 +
ZCKD10
ZCKLD37 +
ZCKD02
1,8 3,2 (P) mm
21-22
31-32
13-14
0
3
4,6(A) mm
3,1(A) 9mm
5,5mm
ZCKLD37 +
ZCKD21
3,1 (A) 3,2 (P) mm
21-22
31-32
13-14
0
5,5
0.255 (0.562)
Contact operation
26˚ 58˚ (P)
2,2
ZCKL7 + ZCKD02
ZCKLD39 +
ZCKD06
21-22
31-32
13-14
21-22
31-32
13-14
0
1,5
3,2(P)
3-pole
N/C + N/C + N/O
break before make,
slow break
(XE3NP2141)
0
ZCKLD39 +
ZCKD15
21
11
2-pole N/C + N/C
simultaneous,
slow break
(XE2NP2141)
21-22
13-14
0
4,6 (A) 11,1 (P)mm
21-22
31-32
13-14
21-22
31-32
13-14
5,5
0,9
0
XCKL506
21-22
13-14
0
ZCKLD39 +
ZCKD21
21-22
31-32
13-14
21-22
31-32
13-14
ZCKL7 + ZCKD10
0
XCKL515
21-22
13-14
0
5,5mm
21-22
13-14
21-22
13-14
4,6(A) 8(P)
21-22
13-14
0
mm
XCKL521
3,1(A) 5,6(P)
21-22
13-14
13
14
31
21
22
32
0
21-22
13-14
21-22
13-14
2,2
XCKL502
ZCKLD39 +
ZCKD10
3-pole
N/C + N/C + N/O
snap action
(XE3SP2141)
mm
21-22
13-14
21-22
13-14
1,5
1,8 3,2(P)
32
Limit Switches
2-pole N/C + N/O
break before make,
slow break
(XE2NP2151)
4,6(A) 11,1(P)
3,1(A) 7,8(P)
5,2
5,5
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
0
11-12
21-22
ZCKLD37 +
ZCKD15
4,6 (A) 8 (P) mm
21-22
31-32
13-14
0.260 (0.573)
11-12
21-22
26˚
ZCKLD37 +
ZCKD06
42˚ (P)
30˚
21-22
31-32
13-14
7,6
0.305 (0.672)
0
21-22
31-32
13-14
36˚
70˚
0.285 (0.628)
0
40˚
0.255 (0.562)
N/C contact with positive opening operation, when
properly mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation speed
0.5 m/s (1.64 ft/s)
Minimum force
or torque
Cable entry
15 N (3.37 lb)
45 N (10.12 lb)
1.
2.
3.
For tripping
For positive opening
1.5 m/s (4.92 ft/s)
12 N (2.70 lb)
36 N (8.09 lb)
8 N (1.80 lb)
24 N (5.40 lb)
0.1 N•m (0.89 lb-in)
0.25 N•m (2.21 lb-in)
1 m/s (3.28 ft/s),
any direction
0.13 N•m (1.15 lb-in)
—
1 entry incorporating metal cable entry. Clamping capacity 6 to 13.5 mm (0.24 to 0.53 in.).
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Switches with gold contacts or eyelet type connections: please consult your local sales office.
84
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKL—Complete Switches Incorporating Adapter for 1/2" NPT
XCKL•10
ZCKL• + ZCKD10
ZCKLD3• + ZCKD10
XCKL•02
ZCKL3• + ZCKD02
ZCKLD3• + ZCKD02
14
XCKL•21
ZCKL• + ZCKD21
ZCKLD3• + ZCKD21
14
14
4
=
41
52
54
=
(1)
41
52
=
30
XCKL•15
ZCKL• + ZCKD15
ZCKLD3• + ZCKD15
=
30
41
5,5
59,5
XCKL•06
ZCKL• + ZCKD06
ZCKLD3• + ZCKD06
22 15
(1)
Body mountings
14
Limit Switches
(1)
30
121
115,5
97
48,5
30
8
6
(1)
30
30
8
(1)
34
=
41
52
=
67
72
142,5
209,5
60,5
127,5
34,5
6
(1)
30
=
41
52
=
41
52
=
=
1. Incorporated cable entry.
Ø: 2 elongated holes Ø 5.2 x 6.2.
85
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Spring lever with
thermoplastic end
(4)
Spring-rod lever,
metal (4)
Variable length
thermoplastic roller
lever (4)
Round rod lever,
thermoplastic, Ø 6 (0.24)
L = 200 (7.87) (5)
ZCK D81
ZCK D91
ZCK D41
ZCK D59
Limit Switches
Cat’s whisker
Spring rod
ZCK D06
ZCK D08
Thermoplastic
roller lever (4)
Steel
roller lever (4)
Steel ball bearing
mounted roller lever (4)
ZCK D15
ZCK D16
ZCK D17
Thermoplastic
roller lever
plunger with
protective boot,
1 direction
of actuation
ZCK D219
Steel
roller lever
plunger
1 direction of
actuation
Steel
roller lever plunger
with protective boot
1 direction of actuation
ZCK D23
ZCK D239
Thermoplastic
roller lever
plunger
1 direction of
actuation
ZCK D21
Metal end plunger
Metal end plunger
with protective boot
Steel roller plunger
Steel roller plunger
with protective boot
ZCK D10
ZCK D109
ZCK D02
ZCK D029
Body with 2-pole contact,
3 cable entries for PG 11 (1) (2)
Body with 2-pole contact,
with incorporated cable entry (1)
ZCK M1, M5, M6, M7, M9
ZCK M8
ZCK L1, L5, L6, L7
ZCK L8
Body with 3-pole contact,
3 cable entries for PG 11 (1) (2)
ZCK MD3
1.
2.
Body with 3-pole contact,
with incorporated cable entry (1)
ZCK LD3
Dimensions: mm (in.)
For further details, see page 88.
For 3 cable entries tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKM1 becomes ZCKM1H29.
86
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
Round rod lever,
glass fibre Ø 3
(0.12)
L = 125 (4.92) (4)
Round rod lever,
thermoplastic, Ø 6 (0.24)
L = 200 (7.87) (4)
ZCK Y54
ZCK Y55
ZCK Y59
Spring lever with
thermoplastic end
(3)
Spring-rod lever,
metal (3)
ZCK Y81
ZCK Y91
Variable length
thermoplastic
roller lever (3)
Variable
length
steel
roller
lever (3)
Variable
length
elastomer
roller lever,
Ø 50 (1.97) (3)
Elastomer
roller lever,
Ø 50 (1.97) (3)
ZCK Y41
ZCK Y43
ZCK Y49
ZCK Y39
Square rod lever,
steel, U 3 (0.12)
L = 125 (4.92) (4)
Thermoplastic
roller lever
(3)
Steel
roller lever
(3)
Steel ball bearing
mounted roller lever
(3)
ZCK Y31
ZCK Y33
ZCK Y34
Limit Switches
XCKM and XCKL—Modular
For actuation
from left AND right
or
from left OR right
ZCK D05
ZCK G00
Dimensions: mm (in.)
: head assuring positive opening operation, when properly mounted and using a conforming operator.
3.
4.
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
87
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Bodies with 2-pole contact
With contact block
Function diagram
Positive
operation (1)
Cable entry
Catalog number
Weight
kg (lb)
21
ZCKM6H29
0.210 (0.463)
ZCKM7
0.210 (0.463)
ZCKM7H29
0.210 (0.463)
ZCKM8
0.210 (0.463)
ISO M20 x 1.5
ZCKM8H29
0.210 (0.463)
ISO M20 x 1.5
ZCKM9H29
0.210 (0.463)
1/2" NPT
ZCKL1
0.210 (0.463)
1/2" NPT
ZCKL5
0.210 (0.463)
1/2" NPT
ZCKL6
0.210 (0.463)
1/2" NPT
ZCKL7
0.210 (0.463)
1/2" NPT
ZCKL8
0.210 (0.463)
22
0.210 (0.463)
21
ZCKM6
22
0.210 (0.463)
13
ZCKM5H29
14
0.210 (0.463)
ISO M20 x 1.5
21
ZCKM5
1/2" NPT (2)
22
0.210 (0.463)
ISO M20 x 1.5
23
13
13
14
21
22
11
12
ZCKM1H29
1/2" NPT (2)
1/2" NPT (2)
24
22
21
—
21
Limit Switches
N/C + N/C
snap action
(XE2S P2141)
13
N/O + N/O
simultaneous,
slow break
(XE2N P2131)
0.210 (0.463)
ISO M20 x 1.5
14
N/C + N/C
simultaneous,
slow break
(XE2N P2141)
ZCKM1
ISO M20 x 1.5
11
N/O + N/C
make before make,
slow break
(XE2N P2161)
1/2" NPT (2)
1/2" NPT (2)
12
N/C + N/O
break before make,
slow break
(XE2N P2151)
13
N/C + N/O
snap action
(XE2S P2151)
14
For limit switches type XCKM
1.
2.
22
21
22
14
22
23
21
13
14
14
21
22
—
24
N/O + N/O
simultaneous,
slow break
(XE2N P2131)
11
N/C + N/C
simultaneous,
slow break
(XE2N P2141)
12
N/O + N/C
make before make,
slow break
(XE2N P2161)
13
N/C + N/O
break before make,
slow break
(XE2N P2151)
14
N/C + N/O
snap action
(XE2S P2151)
13
For limit switches type XCK L
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).
88
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Bodies with 3-pole contact
1/2" NPT
ZCKLD37
0.210 (0.463)
1/2" NPT
ZCKLD35
0.210 (0.463)
13
0.210 (0.463)
14
ZCKLD39
13
1/2" NPT
14
0.210 (0.463)
13
ZCKLD31
14
1/2" NPT
ISO M20 x 1.5
13
0.210 (0.463)
1/2" NPT (2)
1/2" NPT (2)
14
ZCKMD35H29
ISO M20 x 1.5
ISO M20 x 1.5
13
0.210 (0.463)
33
ZCKMD35
31
0.210 (0.463)
34
ZCKMD37H29
32
0.210 (0.463)
21
ZCKMD37
31
0.210 (0.463)
22
ZCKMD39H29
32
0.210 (0.463)
21
ZCKMD39
1/2" NPT (2)
31
0.210 (0.463)
32
ZCKMD31H29
ISO M20 x 1.5
22
0.210 (0.463)
33
N/C + N/O + N/O
break before make,
slow break
(XE3N P2151)
ZCKMD31
1/2" NPT (2)
21
N/C + N/C + N/O
break before make,
slow break
(XE3N P2141)
Catalog number
34
N/C + N/C + N/O
snap action
(XE3S P2141)
Weight
kg (lb)
Cable entry
22
For limit switches type XCKM
N/C + N/O + N/O
snap action
(XE3S P2151)
Positive
operation (1)
33
Function diagram
31
With contact block
1.
2.
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
3 PG 11 tapped entries, one with metal adapter for 1/2" NPT (USASB2-1) conduit (PG 8).
89
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
14
13
14
14
13
14
34
13
32
22
21
32
21
22
33
31
32
21
N/C + N/C + N/O
break before make,
slow break
(XE3N P2141)
N/C + N/O + N/O
break before make,
slow break
(XE3N P2151)
34
N/C + N/C + N/O
snap action
(XE3S P2141)
22
N/C + N/O + N/O
snap action
(XE3S P2151)
31
For limit switches type XCK L
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Contact blocks
Type of contact
Function diagram
Positive
operation (1)
For bodies
Weight
kg (lb)
Catalog number
22
22
14
22
23
21
12
13
11
N/O + N/C
make before break,
slow break
N/C + N/C
simultaneous,
slow break
14
24
22
21
12
33
Limit Switches
31
11
N/O + N/O
simultaneous,
slow break
N/C + N/C
snap action
21
14
21
22
13
14
13
N/C + N/O
break before make,
slow break
21
N/C + N/O
snap action
13
2-pole contact
ZCKM1
ZCKL1
XE2S P2151
0.020 (0.044)
ZCKM5
ZCKL5
XE2N P2151
0.020 (0.044)
ZCKM6
ZCKL6
XE2N P2161
0.020 (0.044)
ZCKM7
ZCKL7
XE2N P2141
0.020 (0.044)
XE2N P2131
0.020 (0.044)
ZCKM9
XE2S P2141
0.020 (0.044)
ZCKMD31
ZCKLD31
XE3S P2151
0.035 (0.077)
ZCKMD39
ZCKLD39
XE3S P2141
0.035 (0.077)
ZCKMD37
ZCKLD37
XE3N P2141
0.035 (0.077)
ZCKMD35
ZCKLD35
XE3N P2151
0.035 (0.077)
ZCKM8
ZCKL8
—
1.
14
13
14
14
13
14
34
13
32
21
22
21
31
32
31
32
22
33
N/C + N/O + N/O
break before make,
slow break
21
N/C + N/C + N/O
break before make,
slow break
34
N/C + N/C + N/O
snap action
22
N/C + N/O + N/O
snap action
13
3-pole contact
: N/C contact with positive opening operation or sub-assembly assuring positive opening operation when properly mounted and using a
conforming operator.
Accessories for limit switches type XCKM
Sold in
lots of
Description
Tap-off terminal
for cabling continuity
Clip-in markers
(strips of 10 numbers: 0 to 9)
Other markers, please consult your local sales office.
0
9
8
7
6
5
4
3
2
1
Other versions
Unit catalog
number
Weight
kg (lb)
1
XCK Z09
0.010 (0.022)
25
AB1 R11
0.002 (0.004)
Gold flashed contacts.
Please consult your local sales office.
90
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
ZCKM1, L1
1,8
ZCKM5, L5
4,5(P)
21-22
13-14
21-22
13-14
ZCKM9
1,8
ZCKMD39, LD39
4,5(P)
5,5mm
1,8
0
ZCKM1, L1
ZCKMD37, LD37
5,5mm
1,8
5,5mm
1,8
0
3
5,5mm
ZCKM6, L6
3,1(A) 5,6(P)
21-22
13-14
5,2(A)
0
5,2
21-22
33-34
13-14
0
ZCKM7, L7
ZCKM8, L8
13-14
23-24
9mm
3,1
5,5mm
5,6(P)
11-12
21-22
mm
3
5,5mm
0,9
7,6(P)
21-22
13-14
ZCKMD35, LD35
1,8 3,2(P)
4,5(P)
21-22
33-34
13-14
21-22
33-34
13-14
0
5,5mm
0,9
ZCKMD31, LD31
1,8 3,2(P)
21-22
31-32
13-14
ZCKM5, L5
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
9mm
3,1(A)
3,1(A)
9mm
mm
0
1,5
ZCKM9
ZCKMD39, LD39
ZCKMD37, LD37
3,1(A) 7,8(P)
3,1(A) 5,6(P)
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
0
mm
1,5
21-22
31-32
13-14
21-22
31-32
13-14
4,6(A) 11,1(P)
21-22
13-14
21-22
13-14
5,2 mm
ZCKM5, L5
ZCKM6, L6
4,6(A) 8(P)
21-22
13-14
ZCKMD31, LD31
21-22
13-14
3,1(A) 5,6(P)
21-22
33-34
13-14
0
ZCKM7, L7
ZCKM8, L8
8(P)
11-12
21-22
13-14
23-24
4,6(A)
mm
4,6(A)
5,2 mm
mm
1,5
7,6 11,1(P)
7,6 mm
ZCKMD35, LD35
3,1(A) 7,8(P)
21-22
33-34
13-14
21-22
33-34
13-14
0
mm
1,5
0
0
21-22
31-32
13-14
0
0
ZCKM1, L1
mm
4,6(A)
mm
mm
2,2
ZCKM9
ZCKMD39, LD39
4,6(A) 11,1(P)
11-12
21-22
11-12
21-22
0
mm
2,2
26
4,6(A) 11,1(P)
21-22
31-32
13-14
21-22
31-32
13-14
7,6 mm
ZCKM6, L6
40
36
24
7,6 mm
0
mm
2,2
ZCKM7, L7
ZCKM8, L8
43 (P)
13-14
23-24
11-12
21-22
70
4,6(A) 8(P)
21-22
33-34
13-14
60 (P)
21-22
13-14
0
ZCKMD35, LD35
4,6(A) 11,1(P)
21-22
33-34
13-14
21-22
33-34
13-14
0
26 42 (P)
21-22
13-14
0
ZCKMD31, LD31
4,6(A) 8(P)
mm
2,2
ZCKM5, L5
58 (P)
21-22
13-14
21-22
13-14
ZCKMD37, LD37
21-22
31-32
13-14
0
0
ZCKM1, L1
24
70
24
70
70
70
11
ZCKM9
26
ZCKMD39, LD39
58 (P)
11-12
21-22
11-12
21-22
0
70
11
0
ZCKM5, L5
ZCKM6, L6
ZCKMD35, LD35
58˚(P)
26˚ 42˚(P)
21-22
33-34
13-14
0
36˚ 70˚
70˚
11˚
ZCKM7, L7
ZCKM8, L8
40
36
0
26˚
0
21-22
13-14
21-22
13-14
0
36˚ 70˚
ZCKMD31, LD31
21-22
33-34
13-14
21-22
33-34
13-14
70˚
11˚
26
21-22
13-14
21-22
13-14
26˚ 42˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
26
ZCKMD37, LD37
58˚(P)
26˚
0
ZCKM1, L1
Heads ZCKD41, D59, D81,
D91 with body
1,8
5,5mm
1,8
4,5(P)
21-22
31-32
13-14
21-22
31-32
13-14
0,9
Heads ZCKD15, D16, D17
with body
5,5mm
5,5mm
0
Heads ZCKD21, D23, D219,
D239 with body
13-14
23-24
0,9
11-12
21-22
11-12
21-22
Heads ZCKD02, D029 with
body
ZCKM8, L8
3,2(P)
11-12
21-22
Limit Switches
Heads ZCKD10, D109 with
body
3
ZCKM7, L7
3 4,4(P)
21-22
13-14
0
0
ZCKM6, L6
1,8 3,2(P)
21-22
13-14
11-12
21-22
24
70
13-14
23-24
70
24
70
24
70
70
11
ZCKM9
ZCKMD39, LD39
26
11-12
21-22
11-12
21-22
0
70
0
0
36˚ 70˚
70˚
30
21-22
13-14
21-22
13-14
21-22
33-34
13-14
0
36˚ 70˚
70˚
11˚
ZCKM5, L5
ZCKM6, L6
30
21-22
13-14
0
ZCKMD35, LD35
26˚
21-22
33-34
13-14
21-22
33-34
13-14
0
11˚
ZCKM1, L1
ZCKMD31, LD31
26˚
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
11
ZCKMD37, LD37
26˚
26˚
40
ZCKM7, L7
40
21-22
13-14
11-12
21-22
30
30
30
0
ZCKM8, L8
13-14
23-24
14
Heads ZCKD06, D08 with
body
ZCKM9
ZCKMD39, LD39
30
11-12
21-22
11-12
21-22
14
0
0
14˚
ZCKMD31, LD31
30˚
30˚
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
0
ZCKMD37, LD37
30˚
40˚
21-22
33-34
13-14
21-22
33-34
13-14
ZCKMD35, LD35
30˚
21-22
33-34
13-14
0
40˚
0
14˚
Contact operation
G contact closed
(A) = cam displacement
H contact open
(P) = positive opening point
91
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Bodies with contacts
ZCKM1, M5, M6, M7, M8,
ZCKM1H29, M5H29, M6H29, M7H29, M8H29, M9H29
ZCKL1, L5, L6, L7, L8, LD3• (5)
6
(1)
=
41
=
64
30
67
72
58,5
63,6
6
(2)
30
=
41
=
52
Adapter for 1/2" NPT conduit
DE9RA1012
(3)
(4)
Limit Switches
Ø26
21
1.
2.
Ø:
3.
4.
5.
3 tapped entries for ISO M20 x 1.5 or PG 11 conduit thread.
Incorporated cable entry.
2 elongated holes Ø 5.2 x 6.2.
Tapped entry for 1/2" NPT conduit.
Threaded sleeve, PG 11.
XCKL provided with 1/2" NPT adapter shown above, DE9RA1012.
Complete Switches
For interpretating the complete switch catalog number only
XCK
L
X—complete
Z—component
Direct opening contacts
meet IEC 60947-5-1
Switch type
1 SPDT N.O., N.C. snap
5 SPDT N.O., N.C. slow
Head type
00—rotary programmable
02—roller plunger
06—wobble stick
10—steel plunger
21—one way
15—rotary
Levers (for rotary head 00 only)
11—Delrin® roller
41—adjustable delvin roller
NOTE: Some combinations are not available. Use this information to interpret catalog numbers, not to create them.
92
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKM and XCKL—Modular
Plunger heads
ZCKD10
ZCKD109
14
ZCKD02
14
14
48,5
30
30
4
ZCKD21, D23
14
ZCKD219, D239
14
14
13
54
48
Rotary heads
ZCKD15, D16, D17
ZCKD41
ZCKD59
51
44,5
37
15
8
13
8
54
4
6
Limit Switches
ZCKD029
31,7
43
(1)
ZCKD91
ZCKG00
51
51
6
112
56
56
Multi-directional heads
ZCKD06
56
ZCKD08
142,5
129,5
14
14
1.
2.
43
179
51
29,5...84
ZCKD81
(2)
55
56
50 ...104,5
34
50 ...104,5
34,5
60,5
29,5...84
5,5
190 max.
215.5 max.
NOTE: operating lever spindle threaded M6.
93
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches
Type of head
Plunger (mounting by the body)
Type of operator
Metal end plunger
Rotary
(mounting by the body)
Steel roller plunger
Thermoplastic roller lever plunger,
horizontal actuation
in 1 direction
Thermoplastic roller lever (1)
XCKML102H29
XCKML121H29
XCKML115H29
21
22
14
22
13
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21
XCKML110H29
14
2 x 2-pole N/C + N/O
snap action (XESP2151L)
13
Catalog numbers (2)
Switches with 3 entries tapped ISO M20 x 1.5
A
B
0
B
A
5(P)
2
6mm
B
0
21
0
B
6,6mm
3,3
mm
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
A
B
0
mm
2
3
XCKML502H29
XCKML521H29
3,3(A) 6(P)
21-22
A
13-14
21-22
B
13-14
0
mm
6
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
A
B
0
XCKML515H29
6(A) 9,3(P)
A
B
10 mm
21-22
13-14
21-22
13-14
A
B
0
22
21
13
14
22
13
14
A
B
21
22
14
22
13
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21
XCKML110
14
2 x 2-pole N/C + N/O
snap action (XESP2151L)
13
Switches with 3 entries tapped for PG 13 conduit thread, plus adapter for 1/2" NPT
B
A
XCKML102
5(P)
2
A
B
0
1,2
21
A
B
0
3,3
B
6,6mm
mm
XCKML502
21-22
13-14
21-22
13-14
XCKML115
5(A) 12,6(P)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
A
B
0
3,3(A) 6(P)
A
B
0
mm
6
mm
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
A
B
0
3
2
13-14
21-22
13-14
0
XCKML121
4(A) 9(P)
XCKML521
21-22
13-14
21-22
13-14
0
6(A) 9,3(P)
A
B
10 mm
XCKML515
21-22
13-14
21-22
13-14
A
B
0
22
21
13
14
22
13
A
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
6mm
XCKML510
2 x 2-pole N/C + N/O
break before make, slow break
2 3,4(P)
(XENP2151L)
21-22
A
14
Limit Switches
21-22
13-14
5(A) 12,6(P)
4(A) 9(P)
1,2
XCKML510H29
2 x 2-pole N/C + N/O
break before make, slow break
2 3,4(P)
(XENP2151L)
21-22
A
13-14
A
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
B
Weight, kg (lb)
0.400 (0.882)
contact closed
contact open
Contact operation
0.405 (0.893)
0.450 (0.992)
(A) = cam displacement
(P) = positive opening point
N/C contact with positive opening operation, when properly mounted
and using a conforming operator
0.430 (0.948)
Characteristics
Switch actuation
On end
By 30° cam
Type of actuation
Maximum actuation speed
Minimum
force
For tripping
For positive
opening
0.5 m/s (1.64 ft/s)
1.5 m/s (4.92 ft/s)
15 N (3.37 lb)
12 N (2.70 lb)
8 N (1.80 lb)
0.2 N•m (1.77 lb-in)
60 N (13.49 lb)
50 N (11.24 lb)
50 N (11.24 lb)
0.5 N•m (4.43 lb-in)
3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm (0.28 to 0.51 in.); or
3 entries tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5),
clamping capacity 9 to 12 mm (0.35 to 0.47 in.) (0.35 to 0.47 in.), plus adapter for 1/2" NPT
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Switches available with other 2-pole slow break contact blocks: N/O + N/C make before break, N/C + N/C simultaneous (with positive opening operation, when properly mounted and
using a conforming operator), N/C + N/C simultaneous, please consult your local sales office.
Cable entry
1.
2.
Note: replacement parts
The heads of limit switches type XCKML are the same as those for types XCKM and XCKL (see heads ZCKD10, ZCKD02, ZCKD21 and ZCKD15 on
page 86).
94
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal
XCKML, 2 x 2-Pole Contacts—Complete Switches
XCKML110H29, XCKML510H29, XCKML110, XCKML510
XCKML102H29, XCKML502H29, XCKML102, XCKML502
14,65
Ø13
4
Ø
81
81
5,5
6,2
123,2
6,5
Ø
6,2
105
5,5
54,5
35
11,5
6,5
11,5
Ø10
14,65
(2)
(1)
(1)
=
5
(2)
(1)
61,5
(1)
=
=
5
(1)
61,5
=
77
15
77
14,65
(1)
35,6
XCKML121H29, XCKML521H29, XCKML121, XCKML521
15,45
22
14,65
5,5
Ø20
Ø
6,2
129
6,5
135
59
11,5
8
5,5
81
5,5
XCKML115H29, XCKML515H29, XCKML115, XCKML515
Limit Switches
35,6
(2)
(1)
(1)
=
5
(1)
61,5
77
15
35,6
=
(2)
(1)
(1)
(1)
5
15
35,6
1. XCKML•••H29: 3 entries tapped M20 x 1.5. XCKML•••: 3 entries tapped for PG 13 conduit thread (adapter DE9RA1212 for 1/2" NPT available).
2. 2 centering holes Ø 3.9 ± 0.2, cover mounting holes axis.
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.
DE9RA1212
(PG 13 to 1/2" NPT adapter)
21.3
1.
2.
(2)
20.4
25.4
(1)
Tapped entry for 1/2" NPT conduit
PG 13 threaded sleeve
95
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ
b XCKJ
v With head for linear movement (plunger)
561647
561646
fixed, non-plug-in body with 1 cable entry
Page 98
561650
561649
561648
v With head for rotary movement (lever) or multi-directional
v With head for linear movement (plunger)
561652
561651
plug-in body with 1 cable entry
Page 100
561655
561654
v With head for rotary movement (lever)
561653
Limit Switches
Page 98
b XCKJ
Page 100
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
Ambient air temperature
Products
Machine assemblies
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
IEC 60204-1, EN 60204-1
UL, CSA, CCC
Version
Operation
Storage
Conforming to IEC 60068-2-6
Vibration resistance
Conforming to IEC 60068-2-27
Shock resistance
Electric shock protection
Degree of protection
Repeat accuracy
Cable entry or integral connector Depending on model
Materials
Standard “TC”, special "TH"
- 25…+70 °C (-13…+158 °F),
special sub-assemblies available for extreme temperatures: -40 °C (-40 °F) or +120 °C (248 °F)
- 40…+70 °C (-40…+158 °F)
25 gn (10…500 Hz)
50 gn (11 ms)
Class I conforming to IEC 61140 and NF C 20-030
NEMA Types 1, 2, 4, 12; IP 66 conforming to IEC 60529; IK 07 conforming to EN 50 102
0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5 or 1/2" NPT, or M12 connector
Bodies and heads in Zamak® zinc alloy
96
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ
Contact block characteristics
a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 appendix A, EN 60947-5-1
a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
XE2•P
XE3•P
XE2•P
Rated insulation voltage
XE3•P
XE2•P
Rated impulse withstand
voltage
XE3•P
Positive operation (depending on model)
Resistance across terminals
N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K, EN 60947-5-1
y 25 mΩ conforming to IEC 60255-7 category 3
Short-circuit protection
Cabling
(screw clamp terminals)
Minimum actuation speed
•
•
•
•
Electrical durability
XE2NP21•1
5
Ithe
1
110 V
0,5
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Maximum operating rate: 3600 operating cycles/hour
Load factor: 0.5
24 V
230/400 V
Millions of operating cycles
Millions of operating cycles
XE2SP21•1, XE2SP2141
a.c. supply
a 50/60 Hz
o inductive circuit
10 A cartridge fuse type gG (gl)
6 A cartridge fuse type gG (gl)
Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
Clamping capacity, min: 1 x 0.75 mm2, max: 2 x 1.5 mm2
Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
XE2SP21•1 and XE3SP: 0.01 m/minute (0.03 ft/minute)
XE2NP21•1 and XE3NP: 6 m/minute (19.68 ft/minute)
48 V
0,1
0,5
1
2
3 4 5
XCKJ plug-in, XESP20•1
5
4
3
Ithe
12/24/48 V
230 V
2
110 V
1
0,5
0,1
0,5
10
Power switched in W for 5 million
operating cycles.
Voltage
o
V
W
24
10
Ithe
12/24 V
2
1
230 V
48 V
0,5
0,2
1
2
3 4 5
10
Current in A
Current in A
d.c. supply c
5
4
3
Limit Switches
XE2•P
XE3•P
XE2SP21•1
XE2NP21•1
XCKJ plug-in and XESP20•1
XE3NP and XE3SP
Millions of operating cycles
Rated operational
characteristics
48
7
120
4
0,1
0,5
110 V
1
2
10
3 4 5
Current in A
Power switched in W for 5 million
operating cycles.
Power switched in W for 5 million
operating cycles.
Voltage
o
Voltage
o
V
W
24
13
48
9
120
7
V
W
24
10
48
7
120
4
Ithe
5
Millions of operating cycles
a.c. supply
a 50/60 Hz
o inductive circuit
Millions of operating cycles
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3NP••••
XE3SP••••
1
0,5
110 V
230/400 V
24 V
Ithe
5
4
3
2
230 V
1
12/24/48 V
110 V
0,5
0,2
48 V
0,1
0,5
d.c. supply c
1
2
10
3 4 5
Current in A
Power switched in W for 5 million
operating cycles.
0,1
0,5
1
2
3 4 5
10
Current in A
Power switched in W for 5 million
operating cycles.
Voltage
V
24
48
120
Voltage
V
24
48
120
o
W
3
2
1
o
W
4
3
2
97
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry
Type of head
Type of operator
Plunger (mounting by the body)
Rotary (mounting by the body)
(switches supplied for actuation from left AND right)
Form A (1)
Form B (1)
Form C (1)
Metal end plunger
Steel roller plunger
Thermoplastic roller lever
(3)
Steel roller lever (3)
XCKJ161
XCKJ167
XCKJ10511
XCKJ10513
Form D (1)
Variable length
thermoplastic roller lever
(3)
Round thermoplastic rod
lever, Ø 6 mm (0.24 in.)
(3) (4)
XCKJ10541
XCKJ10559
13
21
14
22
Catalog numbers (2)
2-pole N/C +
N/O
snap action
(XE2S P2151)
2
4,7(P)
21-22
13-14
21-22
13-14
0
21
22
21
22
13
14
11
12
XCKJ561
2-pole N/C +
N/C
snap action
(XE2S P2141)
ZCKJ9 +
ZCKE61
2
3,2
3,2(A)
6
mm
4,7(P)
11
21
12
22
ZCKJ7 +
ZCKE61
31
21
13
32
22
14
6
mm
ZCKJD39 +
ZCKE61
2
4,7(P)
21
13
22
14
3,2(A)
ZCKJD37 +
ZCKE61
2
3,2
0
23˚
8,1(P)
28˚
23˚
0.455 (1.003)
0
90˚
33˚
90˚
ZCKJ9 +
ZCKE05 + ZCKY59
23˚
23˚
11-12
21-22
11-12
21-22
0
0
90˚
11˚
0
28˚
90˚
ZCKJD39 +
ZCKE05 + ZCKY13
23˚
90˚
11˚
ZCKJ7 +
ZCKE05 + ZCKY41
ZCKJ7 +
ZCKE05 + ZCKY59
11-12
21-22
11-12
21-22
90˚
0
0
90˚
23˚
0
90˚
0.480 (1.058)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
0
90˚
ZCKJD39 +
ZCKE05 + ZCKY59
21-22
31-32
13-14
21-22
31-32
13-14
0
90˚
ZCKJD37 +
ZCKE05 + ZCKY41
23˚ 40˚(P)
23˚
21-22
31-32
13-14
33˚
28˚
90˚
11˚
ZCKJD37 +
ZCKE05 + ZCKY13
23˚ 40˚(P)
0
90˚
21-22
31-32
13-14
21-22
31-32
13-14
11˚
21-22
31-32
13-14
28˚
ZCKJD39 +
ZCKE05 + ZCKY41
58˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
23˚
21-22
13-14
33˚
ZCKJ9 +
ZCKE05 + ZCKY41
90˚
ZCKJ7 +
ZCKE05 + ZCKY13
58˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
0
62˚(P)
90˚
ZCKJD37 +
ZCKE05 + ZCKY11
mm
XCKJ50559
11˚
11˚
5,3
XCKJ50541
11-12
21-22
11-12
21-22
0
90˚
11˚
58˚(P)
11-12
21-22
1,5
6
mm
90˚
ZCKJD39 +
ZCKE05 + ZCKY11
21-22
31-32
13-14
0.430 (0.948)
Contact operation
0
3,2(A) 5,9(P)
3,4(P)
ZCKJ9 +
ZCKE05 + ZCKY13
62˚(P)
mm
90˚
0
90˚
11˚
23˚
33˚
11-12
21-22
11-12
21-22
0
0
21-22
13-14
0
58˚(P)
11-12
21-22
ZCKJD37 +
ZCKE67
21-22
31-32
13-14
0
23˚
mm
0
6
mm
0,9
31
3,5(A)
21-22
31-32
13-14
21-22
31-32
13-14
0
90˚
23˚
21-22
13-14
21-22
13-14
23˚ 40˚(P)
33˚
ZCKJ7 +
ZCKE05 + ZCKY11
11-12
21-22
0
90˚
21-22
13-14
0
11˚
ZCKJD39 +
ZCKE67
21-22
31-32
13-14
21-22
31-32
13-14
23˚ 40˚(P)
21-22
13-14
1,5
5,9(P)
2
0
XCKJ50513
11-12
21-22
11-12
21-22
3,4(P)
0
90˚
XCKJ50511
mm
23˚
21-22
13-14
21-22
13-14
11˚
8,1(P)
0
58˚(P)
11˚
mm
ZCKJ7 +
ZCKE67
11-12
21-22
23˚
ZCKJ9 +
ZCKE05 + ZCKY11
3,2(A)
6
mm
0,9
Weight, kg (lb)
5,9(P)
5,3
11-12
21-22
11-12
21-22
0
3-pole
N/C + N/C +
N/O break
before make,
slow break
(XE3N P2141)
0
ZCKJ9 +
ZCKE67
2
0
mm
21-22
13-14
0
58˚(P)
21-22
13-14
21-22
13-14
1,5
3,4(P)
21-22
13-14
23˚
21-22
13-14
21-22
13-14
XCKJ567
11-12
21-22
11-12
21-22
32
Limit Switches
2-pole N/C +
N/O break
before make,
slow break
(XE2N P2151)
3-pole
N/C + N/C +
N/O
snap action
(XE3S P2141)
8,1(P)
0
6
mm
0,9
2-pole N/C +
N/C
simultaneous,
slow break
(XE2N P2141)
3,2(A)
21-22
13-14
21-22
13-14
21-22
31-32
13-14
21-22
31-32
13-14
33˚
90˚
0.490 (1.080)
0
ZCKJD37 +
ZCKE05 + ZCKY59
33˚
0.485 (1.069)
90˚
0.485 (1.069)
N/C contact with positive opening operation, when
properly mounted and using a conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation
speed
Minimum For tripping
force or
For positive
opening
torque
Cable entry
1.
2.
3.
4.
0.5 m/s (1.64 ft/s)
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
20 N (4.50 lb)
16 N (3.60 lb)
0.25 N•m (2.21 lb-in)
50 N (11.24 lb)
40 N (8.99 lb)
0.50 N•m (4.43 lb-in)
—
1 entry tapped 1/2" NPT for ISO cable entry, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
Form conforming to EN 50041, see page 21.
Switches with gold contacts or eyelet type connections: please consult your local sales office.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
98
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, 1/2" NPT Cable Entry
XCKJ•61
ZCKJ•+ ZCKE61
XCKJ•67
ZCKJ• + ZCKE67
XCKJ•051•
ZCKJ• + ZCKE05 + ZCKY11 or Y13
57
17
17
41
5
30
60
(1)
=
(1)
40
44
30
=
33,5
XCKJ•0541
ZCKJ• + ZCKE05 + ZCKY41
=
48
=
26,2
44
(4)
(5)
40…85
62…107
60
60
(3)
132…177
Limit Switches
(2)
(1)
(1)
60
30
40
62
XCKJ•0559
ZCKJ• + ZCKE05 + ZCKY59
52
33,5
=
33,5
40
44
1.
2.
3.
4.
5.
Ø:
133
60
=
33,5
5,5
41
50
120
60
107
(1)
63
37
5
=
30
30
=
33,5
=
40
=
40
60
1 tapped entry for 1/2" NPT.
Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.).
282 max.
190 max.
212 max.
2 elongated holes Ø 5.3 x 7.3.
For Interpretation of the Complete Switch Catalog Number Only
Note: See following pages for the complete switch offering
XCKJ
—
—
—
—
Head type
05—Rotary
09—Rotary maintained
61—Top rod plunger
67—Top roller plunger
Z—component
X—complete
—
—
—
Levers
11—Delrin® roller
13—Steel roller
41—Adjustable Delrin roller
59—Round plastic rod
Switch type
1
2
4
5
8
11
21
41
SPDT
2SPDT
2SPDT
SPDT
SPDT
SPDT
2SPDT
2SPDT
Nonplug-in
Nonplug-in
Nonplug-in for 2 step or neutral position
Nonplug-in slow make slow break
Gold Contacts
Plug in
Plug in
Plug-in for 2 step or neutral position
99
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry
Type of head
Type of operator
Plunger (mounting by the body)
Rotary (mounting by the body)
(switches supplied for actuation from left AND right)
Form B (1)
Form C (1)
Form A (1)
Metal end
plunger
Steel roller plunger
Thermoplastic roller
lever (3)
Steel roller lever (3)
Variable length
thermoplastic roller
lever (3)
Round thermoplastic rod
lever, Ø 6 mm (0.24 in.)
(3) (4)
XCKJ1161
XCKJ1167
XCKJ110511
XCKJ110513
XCKJ110541
XCKJ110559
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
Form D (1)
Single-pole C/O
snap action
14
12
13
11
Catalog numbers (2)
2
11-12
13-14
11-12
13-14
0
6mm
11-12
13-14
11-12
13-14
0,9
Weight, kg (lb)
0.430 (0.948)
0
mm
0
0
0
0
1,5
0.455 (1.003)
Limit Switches
contact
closed
Contact operation
3,2(A)
0.480 (1.058)
contact
open
0.490 (1.080)
0.485 (1.069)
0.485 (1.069)
(A) = cam displacement
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Maximum actuation speed
0.5 m/s
(1.64 ft/s)
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
Minimum force or torque for tripping
20 N (4.50 lb)
16 N (3.60 lb)
0.25 N•m (2.21 lb-in)
Type of actuation
Cable entry
1.
2.
3.
4.
1 entry tapped for 1/2" NPT cable entry.
Clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
Form conforming to EN 50041, see page 21.
Switches with gold contacts: please consult your local sales office.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
Value taken with actuator operating at 100 mm (3.94 in.) from the mounting.
100
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Plug-in Body, 1/2" NPT Cable Entry
XCKJ1611
XCKJ1167
XCKJ110511, XCKJ110513
57
17
5
41
5
50
36
=
=
30
25
62
=
30
=
XCKJ110559
52
48
26,2
44
Limit Switches
XCKJ110541
(1)
=
42,5
42,5
42,5
5,5
60
60
127
140
37
60
114
=
30
(1)
25
(1)
25
36
41
63
17
25
60
(1)
=
30
(1)
25
=
42,5
1.
2.
3.
4.
5.
(5)
(4)
60
60
(3)
139…184
40…85
62…107
(2)
60
=
30
=
42,5
Tapped entry for 1/2" NPT conduit.
Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.).
289 max.
190 max.
212 max.
101
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector
Type of head
Plunger (mounting by the body)
Rotary (mounting by the body)
(switches supplied for actuation from left AND right)
Form B (1)
Form C (1)
Form A (1)
Metal end
plunger
Steel roller plunger
Thermoplastic roller
lever (2)
Steel roller lever (2)
Variable length
thermoplastic roller
lever (2)
Round thermoplastic rod
lever, Ø 6 mm (0.24 in.)
(2) (3)
XCKJ161D
XCKJ167D
XCKJ10511D
XCKJ10513D
XCKJ10541D
XCKJ10559D
Form D (1)
Type of operator
13
21
14
22
Catalog numbers (4)
2-pole N/C + N/O
snap action (XE2SP2151)
2
3,2(A) 8,1(P)
4,7(P)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
0
6mm
Limit Switches
0.430 (0.948)
Contact operation
0
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
0
1,5
0,9
Weight, kg (lb)
mm
21-22
13-14
21-22
13-14
0.455 (1.003)
contact closed
contact open
0.480 (1.058)
0.490 (1.080)
0.485 (1.069)
0.485 (1.069)
(A) = cam displacement
(P) = positive opening point
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
0.5 m/s (
1.64 ft/s)
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
For tripping
20 N (4.50 lb)
16 N (3.60 lb)
0.25 N•m (2.21 lb-in)
For positive opening
50 N (11.24 lb)
40 N (8.99 lb)
0.50 N•m (4.43 lb-in)
Type of actuation
Maximum actuation speed
Minimum force or
torque
Connection
1.
2.
3.
4.
—
—
M12 5-pin connector, Ui = 60 V, Ie = 4 A (see suitable pre-wired female connectors below).
Form conforming to EN 50041, see page 21.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
Switches with gold contacts: please consult your local sales office.
Catalog numbers of suitable pre-wired female connectors
Type of connector
With cable, Ø 5.8 mm
(0.23 in.)
(4 x 0.34 mm2 + 1 x 0.5 mm2)
Weight, kg (lb)
Length (L)
M12 straight, 5-pin, 4 A/24 V max.
M12 elbowed, 5-pin, 4 A/24 V max.
2 m (6.56 ft)
XZCP1164L2
XZCP1264L2
5m
(16.40 ft)
XZCP1164L5
XZCP1264L5
10 m
(32.8 ft)
XZCP1164L10
XZCP1264L10
2 m (6.56 ft)
0.115 (0.254)
5m
(16.40 ft)
0.270 (0.595)
10 m
(32.8 ft)
0.520 (1.146)
102
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral M12 Connector
Dimensions
XCKJ161D
XCKJ167D
XCKJ1051•D
57
17
5
5
41
50
=
=
33,5
=
XCKJ10559D
30
=
40
62
XZCP1164L•
Limit Switches
XCKJ10541D
30
40
44
12
33,5
=
12
30
40
44
60
60
120
133
37
60
107
=
12
33,5
41
63
17
52
48
44
26,2
(3)
(4)
42
1.
2.
3.
4.
Ø:
L:
XZCP1264L•
26
30
=
33,5
40
59
12
=
60
60
12
33,5
L
(2)
132…177
40…85
62…107
(1)
=
30
20
5,5
32
40
L
=
40
59
Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
282 max.
190 max.
212 max.
2 elongated holes Ø 5.3 x 7.3
Cable length 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)
Connections
Limit switch XCKJ••••D
Pre-wired female connector XZCP1•64L•
2
2
1
1
3
4
13
21
14
22
4
1-2 = N/C
3-4 = N/O
5 =t
4 A / 24 V max.
3
1 = brown
2 = white
3 = blue
4 = black
5 = t yellow/green
103
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector
Type of head
Plunger (mounting by the body)
Type of operator
Rotary (mounting by the body)
(switches supplied for actuation from left AND right)
Form A (1)
Form B (1)
Form C (1)
Form D (1)
Metal end
plunger
Steel roller plunger
Thermoplastic roller
lever (2)
Steel roller lever (2)
Variable length
thermoplastic roller
lever (2)
Round thermoplastic rod
lever, Ø 6 mm (0.24 in.)
(2) (3)
XCKJ161A
XCKJ167A
XCKJ10511A
XCKJ10513A
XCKJ10541A
XCKJ10559A
21
13
Catalog numbers (4)
2-pole N/C + N/O
snap action (XE2SP2151)
22
14
2
21-22
13-14
21-22
13-14
0
6mm
0,9
Weight, kg (lb)
0.430 (0.948)
Limit Switches
Contact operation
3,2(A) 8,1(P)
4,7(P)
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
mm
0
21-22
13-14
21-22
13-14
0
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0
0
1,5
0.455 (1.003)
0.480 (1.058)
0.490 (1.080)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
0.485 (1.069)
0.485 (1.069)
N/C contact with positive opening
operation, when properly mounted and using a
conforming operator
Characteristics
Switch actuation
On end
By 30° cam
By any moving part
Type of actuation
Maximum actuation speed
Minimum force
or torque
For tripping
For positive opening
Connection
1.
2.
3.
4.
0.5 m/s
1 m/s (3.28 ft/s)
1.5 m/s (4.92 ft/s)
(1.64 ft/s)
20 N (4.50 lb)
16 N (3.60 lb)
0.25 N•m (2.21 lb-in)
50 N (11.24 lb)
40 N (8.99 lb)
0.50 N•m (4.43 lb-in)
—
—
7/8" 16UN 5-pin connector, Ui = 250 V; Ie = 6 A (see suitable pre-wired female connectors below).
Form conforming to EN 50041, see page 21.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
Value taken with actuator operating at 100 mm (3.94 in.) from the mounting.
Switches with gold contacts: please consult your local sales office.
Catalog numbers of suitable pre-wired female connectors
Type of connector
With cable, Ø 6.7 mm
(5 x 0.5 mm2)
Weight, kg (lb)
Length (L)
2 m (6.56 ft)
5 m (16.40 ft)
10 m (32.8 ft)
2 m (6.56 ft)
5 m (16.40 ft)
10 m (32.8 ft)
7/8" 16UN straight, 5-pin, 6 A/250 V max.
XZCP1771L2
XZCP1771L5
XZCP1771L10
0.190 (0.419)
0.475 (1.047)
0.950 (2.094)
104
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Complete Switches, Fixed Non-plug-in Body, Integral 7/8" 16UN connector
Dimensions
XCKJ161A
XCKJ167A
XCKJ1051•A
57
17
5
41
5
50
60
17
17
=
33,5
=
30
=
XZCP1771L•
48
44
30
40
62
XCKJ10559A
52
=
33,5
=
40
44
40
Limit Switches
30
XCKJ10541A
26,2
(1)
(3)
(4)
L
60
60
(2)
132…177
40…85
62…107
55
17
17
=
33,5
30
=
=
33,5
40
59
1.
2.
3.
4.
Ø:
L:
60
120
133
37
60
107
17
=
33,5
44
5,5
41
63
17
30
=
40
59
Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
282 max.
190 max.
212 max.
2 elongated holes Ø 5.3 x 7.3
cable length: 2, 5, or 10 m (6.6, 16.4, or 32.8 ft)
Connections
Limit switch XCKJ••••A
Pre-wired female connector XZCP1771L•
3
3
21
22
1 = 21
2 = 22
3=t
4 = 14
5 = 13
1
1
13
5
2
14
4
2
4
5
1 = black
2 = blue
3 = yellow/green t
4 = brown
5 = white
105
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies
Thermoplastic roller
lever plunger,
1 direction of actuation
Steel roller
lever plunger,
1 direction of actuation
ZCK E21
ZCK E23
Limit Switches
Side metal
plunger
Side steel roller
plunger,
horizontal (1)
Side steel roller
plunger,
vertical (1)
ZCK E63
ZCK E64
ZCK E65
Spring rod
Cat’s whisker
ZCK E08
ZCK E06
End reinforced
steel roller plunger
End steel roller
plunger with
protective boot
End steel roller
plunger
ZCK E67
ZCK E629
ZCK E62
End metal
plunger
End steel ball
bearing plunger
End metal plunger
with protective boot
ZCK E61
ZCK E66
ZCK E619
Body with 2-pole contact, fixed,
1 step,
M12 connector (2)
ZCK J1D, J5D, J6D, J7D
ZCK J8D
Body with contact, cable
entry for PG 13, fixed,
1 step (2) (3)
ZCK JD3p,
ZCK J1, J5, J6, J7, J9
Body with contact, cable
entry for PG 13, plug-in,
1 or 2 step (2) (3)
ZCK J11, J21, J41
Body with contact, cable
entry for PG 13, fixed,
1 step (2) (3)
ZCK J2, J8
Body with contact, cable
entry for PG 13, fixed,
2 step (2) (3)
ZCK J4
1.
2.
3.
Cannot be used with bodies ZCKJ4 and ZCKJ41.
For further details, see page 108.
For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKJ1 becomes ZCKJ1H29.
For a cable entry tapped 1/2" NPT, do not add an H code to the catalog number. Example: ZCKJ1.
106
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies
Round rod lever,
steel, Ø 3 (0.12)
L = 125 (4.92) (5)
ZCK Y51
ZCK Y53
Spring lever with
thermoplastic end
(4)
Spring-rod lever,
metal (4)
ZCK Y81
ZCK Y91
Variable length
thermoplastic roller
lever (4)
Variable length
steel roller
lever (4)
ZCK Y41
ZCK Y43
Thermoplastic roller
lever (5)
Steel roller
lever (5)
ZCK Y11
ZCK Y13
Round rod
lever, glass
fibre,
Ø 3 (0.12)
L = 125 (4.92)
(5)
ZCK Y52
Round rod lever,
thermoplastic,
Ø 6 (0.24)
L = 200 (7.87) (5)
ZCK Y59
Limit Switches
Square rod lever,
steel, U 3 (0.12)
L = 125 (4.92) (5)
Spring
return, for
actuation
from left
AND right
or
from left OR
right
ZCK E05
Dimensions: mm (in.)
Steel ball bearing
mounted roller lever
(5)
ZCK Y14
Fixed body with one SPDT contact switch per
direction: past 20° CW contact 1 (11–12 / 13–14)
switches; past 20° CCW contact 2
(21–22 / 23–24) switches (3)
Plug-in body with one SPDT contact switch per
direction: past 20° CW contact 1
(11–12 / 13–14) switches; past 20° CCW
contact 2 (21–22 / 23–24) switches (3)
ZCK J404
ZCK J4104
Stay put, for
actuation from
left AND right
Forked arm with
thermoplastic
rollers, 1 track (5)
Forked arm with
thermoplastic rollers,
2 track (5)
ZCK E09
ZCK Y71
ZCK Y61
: head assuring positive opening operation, when properly mounted and using a conforming operator.
4.
5.
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
107
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Fixed bodies with 2-pole contact
21
21
22
11
23
13
14
13
22
12
24
21
22
14
22
1/2" NPT
ISO M20 x 1.5
23
ISO M20 x 1.5
21
13
14
13
14
21
22
1/2" NPT
1/2" NPT
22
ISO M20 x 1.5
11
1/2" NPT
21
24
21
1/2" NPT
23
ISO M20 x 1.5
0.310
(0.683)
ZCKJ1H29
0.310
(0.683)
ZCKJ2
0.310
(0.683)
ZCKJ2H29
0.310
(0.683)
ZCKJ5
0.310
(0.683)
ZCKJ5H29
0.310
(0.683)
ZCKJ6
0.310
(0.683)
ZCKJ6H29
0.310
(0.683)
ZCKJ7
0.310
(0.683)
ZCKJ7H29
0.310
(0.683)
ZCKJ8
0.310
(0.683)
ZCKJ8H29
0.310
(0.683)
ZCKJ9
0.310
(0.683)
ZCKJ9H29
0.310
(0.683)
ZCKJ4
0.310
(0.683)
ZCKJ4H29
0.310
(0.683)
—
ISO M20 x 1.5
Weight
kg (lb)
ZCKJ1
—
22
2 step
2 C/O
staggered,
snap action
(XES P2031)
ISO M20 x 1.5
12
N/C + N/C
snap action
(XE2S P2141)
1/2" NPT
24
Limit Switches
N/O + N/O
simultaneous,
slow break
(XE2N P2131)
ISO M20 x 1.5
11
N/C + N/C
simultaneous,
slow break
(XE2N P2141)
Catalog number
—
12
N/C + N/O
make before make,
slow break
(XE2N P2161)
1/2" NPT
13
1 step
ISO M20 x 1.5
14
N/C + N/O
break before make,
slow break
(XE2N P2151)
1/2" NPT
11
2 C/O
simultaneous,
snap action
(XES P2021)
Positive
Cable entry
operation (1)
12
N/C + N/O
snap action
(XE2S P2151)
Function
diagram
13
With contact
block
14
Type
Fixed bodies with 3-pole contact
1.
33
13
14
13
34
21
13
14
21
14
ISO M20 x 1.5
13
1/2" NPT
22
22
31
32
31
32
ISO M20 x 1.5
33
N/C + N/O + N/O
break before make,
slow break
(XE3N P2151)
1/2" NPT
1/2" NPT
14
N/C + N/C + N/O
break before make,
slow break
(XE3N P2141)
ISO M20 x 1.5
34
—
1/2" NPT
31
N/C + N/C + N/O
snap action
(XE3S P2141)
Positive
Cable entry
operation (1)
32
N/C + N/O + N/O
snap action
(XE3S P2151)
Function
diagram
21
With contact
block
22
Type
ISO M20 x 1.5
Catalog number
Weight
kg (lb)
ZCKJD31
0.310
(0.683)
ZCKJD31H29
0.310
(0.683)
ZCKJD39
0.310
(0.683)
ZCKJD39H29
0.310
(0.683)
ZCKJD37
0.310
(0.683)
ZCKJD37H29
0.310
(0.683)
ZCKJD35
0.310
(0.683)
ZCKJD35H29
0.310
(0.683)
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
108
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Plug-in bodies with contact
11
13
Catalog number
ZCKJ11
0.300
(0.661)
ISO M20 x 1.5
ZCKJ11H29
0.300
(0.661)
1/2" NPT
ZCKJ21
0.300
(0.661)
ISO M20 x 1.5
ZCKJ21H29
0.300
(0.661)
1/2" NPT
ZCKJ41
0.300
(0.661)
ISO M20 x 1.5
ZCKJ41H29
0.300
(0.661)
14
12
21
14
12
24
22
13
11
23
21
24
22
—
12
ZCKJ•1
—
14
Double-pole 2 C/O
staggered,
snap action
2 step
23
1 step
Double-pole 2 C/O
simultaneous,
snap action
Weight
kg (lb)
1/2" NPT
—
11
Single-pole C/O
snap action
Positive
operation Cable entry
(1)
Function
diagram
13
With contact
block
Type
Bodies with contact, with rotary head (without operating lever)
With contact
block
Type
Positive
operation Cable entry
(1)
Function
diagram
Catalog number
Weight
kg (lb)
Fixed non-plug-in body
ZCKJ404H29
0.455
(1.003)
1/2" NPT
ZCKJ4104
0.465
(1.025)
ISO M20 x 1.5
ZCKJ4104H29
0.465
(1.025)
For use with
Contacts
Catalog number
ZCKJ11
Silver
ZCKJ01
0.150
(0.331)
ZCKJ21
Silver
ZCKJ02
0.160
(0.353)
ZCKJ41
Silver
ZCKJ04
0.160
(0.353)
21
ISO M20 x 1.5
23
0.455
(1.003)
11
ZCKJ404
13
1/2" NPT
21
23
11
22
24
12
—
14
Neutral position
1 from the left AND
1 from the right
One SPDT contact
switch per direction:
past 20° CW contact
1 (11–12 / 13–14)
switches; past 20°
CCW contact 2
(21–22 / 23–24)
switches
13
Plug-in body
ZCKJ404
Plug-in housing switch top only
Description
Single-pole 1 C/O
with positive opening operation
Double-pole 2 C/O simultaneous
with positive opening operation
Double-pole 1 C/O + 1 C/O neutral position
1.
Weight
kg (lb)
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
ZCKJ0•
109
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
22
24
12
—
14
Neutral position
1 from the left AND
1 from the right
One SPDT contact
switch per direction:
past 20° CW contact
1 (11–12 / 13–14)
switches; past 20°
CCW contact 2
(21–22 / 23–24)
switches
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
With Indicator Light Module
Fixed non-plug-in bodies with 2-pole contact
Positive
Cable entry
operation (1)
Catalog number
21
22
21
13
14
N/C + N/O
snap action
(XE2S P2151)
Function
diagram
13
With contact
block
With module comprising 1 LED, 24 Vc
Type
Weight
kg (lb)
1/2" NPT
ZCKJ120
0.320
(0.705)
1/2" NPT
ZCKJ520
0.320
(0.705)
ZCKJ121
0.320
(0.705)
ZCKJ121H29
0.320
(0.705)
ZCKJ521
0.320
(0.705)
ZCKJ521H29
0.320
(0.705)
ZCKJ133
0.320
(0.705)
ZCKJ133H29
0.320
(0.705)
ZCKJ533
0.320
(0.705)
ZCKJ533H29
0.320
(0.705)
ZCKJ134
0.320
(0.705)
ZCKJ134H29
0.320
(0.705)
ZCKJ534
0.320
(0.705)
ZCKJ534H29
0.320
(0.705)
14
22
13
21
1/2" NPT
14
22
ISO M20 x 1.5
21
1/2" NPT
22
N/C + N/O
break before make,
slow break
(XE2N P2151)
13
1 step
ISO M20 x 1.5
With module comprising 2 LEDs, 24 Vc
N/C + N/O
snap action
(XE2S P2151)
N/C + N/O
break before make,
slow break
(XE2N P2151)
14
1 step
21
22
ISO M20 x 1.5
21
1/2" NPT
22
ISO M20 x 1.5
13
1/2" NPT
14
Limit Switches
N/C + N/O
snap action
(XE2S P2151)
13
With module comprising 2 neon indicator lights, 110/120 Va
N/C + N/O
break before make,
slow break
(XE2N P2151)
14
1 step
21
22
ISO M20 x 1.5
21
1/2" NPT
22
ISO M20 x 1.5
13
1/2" NPT
14
N/C + N/O
snap action
(XE2S P2151)
13
With module comprising 2 neon indicator lights, 220/240 Va
N/C + N/O
break before make,
slow break
(XE2N P2151)
14
1 step
Plug-in bodies with single-pole contact
Positive
Cable entry
operation (1)
11
13
Catalog number
Weight
kg (lb)
1/2" NPT
ZCKJ1121
0.340
(0.750)
ISO M20 x 1.5
ZCKJ1121H29
0.340
(0.750)
1/2" NPT
ZCKJ1133
0.340
(0.750)
ISO M20 x 1.5
ZCKJ1133H29
0.340
(0.750)
1/2" NPT
ZCKJ1134
0.340
(0.750)
ISO M20 x 1.5
ZCKJ1134H29
0.340
(0.750)
—
12
C/O
snap action
1 step
Function
diagram
14
With contact
block
With module comprising 2 LEDs, 24 Vc
Type
11
12
—
14
C/O
snap action
1 step
13
With module comprising 2 neon indicator lights, 110/120 Va
1.
11
12
—
14
C/O
snap action
1 step
13
With module comprising 2 neon indicator lights, 220/240 Va
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
Indicator light module characteristics
Type of indicator
Rated insulation voltage
Current consumption
Rated operational voltage
Voltage limits
Service life
Reverse polarity protection
1 LED or 2 LEDs
2 neon lights
c 50 V, conforming to IEC 60947-1
250 Va, conforming to IEC 60947-1
7 mA per LED
2.5 mA per neon
5 mA per neon
24 Vc
110/120 Va
220/240 Va
20…30 Vc (including ripple)
95…130 Va
190…260 Va
100 000 hours
20 000 hours
20 000 hours
Yes
—
110
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in Bodies with M12 Connector
Fixed bodies with 2-pole contact
1.
Catalog number
Weight
kg (lb)
22
21
14
22
21
14
14
13
22
21
21
13
13
Positive
operation (1)
—
ZCKJ1D
0.320
(0.705)
ZCKJ5D
0.320
(0.705)
ZCKJ6D
0.320
(0.705)
ZCKJ7D
0.320
(0.705)
ZCKJ8D
0.320
(0.705)
Limit Switches
N/O + N/O
simultaneous,
slow break
(XE2N P2131)
11
N/C + N/C
simultaneous,
slow break
(XE2N P2141)
22
N/O + N/C
make before make,
slow break
(XE2N P2161)
12
1 step
23
N/C + N/O
break before make,
slow break
(XE2N P2151)
13
N/C + N/O
snap action
(XE2S P2151)
Function diagram
24
With contact
block
14
Type
N/C contact with positive opening operation, when properly mounted and using a conforming operator.
111
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Low-Temperature Applications (–40 °F / –40 °C)
Body with contacts—For plunger or rotary head
Positive
operation
(1)
Cable entry
Catalog
number
21
Contact block
1/2" NPT
ZCKJ1
0.310
(0.683)
22
Type
Function
diagram
Weight
kg (lb)
ISO M20 x 1.5
ZCKJ1H29
0.310
(0.683)
1/2" NPT
ZCKJ2
0.310
(0.683)
ISO M20 x 1.5
ZCKJ2H29
0.310
(0.683)
ZCKJ5
0.310
(0.683)
ZCKJ5H29
0.310
(0.683)
ZCKJ6
0.310
(0.683)
ZCKJ6H29
0.310
(0.683)
ZCKJ7
0.310
(0.683)
ZCKJ7H29
0.310
(0.683)
1/2" NPT
ZCKJ8
0.310
(0.683)
ZCKJ8H29
0.310
(0.683)
ZCKJ9
0.310
(0.683)
ZCKJ9H29
0.310
(0.683)
1/2" NPT
ZCKJ4
0.310
(0.683)
ISO M20 x 1.5
ZCKJ4H29
0.310
(0.683)
1/2" NPT
ZCKJ11
0.300
(0.661)
ISO M20 x 1.5
ZCKJ11H29
0.300
(0.661)
1/2" NPT
ZCKJ21
0.300
(0.661)
ISO M20 x 1.5
ZCKJ21H29
0.300
(0.661)
1/2" NPT
ZCKJ41
0.300
(0.661)
ISO M20 x 1.5
ZCKJ41H29
0.300
(0.661)
21
23
13
14
13
22
24
12
21
22
13
14
14
21
23
22
13
14
21
22
11
12
21
22
ISO M20 x 1.5
23
24
21
1/2" NPT
11
—
22
Double-pole 2 C/O
staggered
snap action
(XESP2031)
ISO M20 x 1.5
24
2 step
—
12
ZCKJ11
ISO M20 x 1.5
11
2-pole 1 N/C + 1 N/C
snap action
(XE2SP2141)
1/2" NPT
13
2-pole 1 N/O + 1 N/O
simultaneous
slow break
(XE2NP2131)
ISO M20 x 1.5
14
Limit Switches
2-pole 1 N/C + 1 N/C
simultaneous
slow break
(XE2NP2141)
1/2" NPT
11
2-pole 1 N/O + 1 N/C
make before break
slow break
(XE2NP2161)
ISO M20 x 1.5
12
1 step
1/2" NPT
13
2-pole 1 N/C + 1 N/O
break before make
slow break
(XE2NP2151)
ZCKJ1
—
14
Double-pole 2 C/O
simultaneous
snap action
(XESP2021)
13
2-pole 1 N/C + 1 N/O
snap action
(XE2SP2151)
11
Fixed non-plug-in body
Plug-in body
14
12
11
—
13
Single-pole 1 C/O
snap action
21
14
12
24
22
13
11
23
21
22
—
24
Double-pole 2 C/O
staggered
snap action
12
2 step
—
14
Double-pole 2 C/O
simultaneous
snap action
23
1 step
Body with contacts—With spring return rotary head (without operating lever)
Type
Contact block
Positive
operation
(1)
Function
diagram
Cable entry
Catalog
number
Weight
kg (lb)
1/2" NPT
ZCKJ4046
0.455
(1.003)
ISO M20 x 1.5
ZCKJ4046H29
0.455
(1.003)
1/2" NPT
ZCKJ41046
0.465
(1.025)
ISO M20 x 1.5
ZCKJ41046H29
0.465
(1.025)
21
23
11
12
24
22
23
21
—
11
Double-pole 2 C/O
staggered
snap action
14
1 from the left and
1 from the right
13
Neutral position
13
Fixed non-plug-in body
Plug-in body
1.
Setup:
page 120
22
—
24
Double-pole 2 C/O
staggered
snap action
12
ZCKJ4046
1 from the left and
1 from the right
14
Neutral position
: Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The positive
opening feature requires additional travel past the trip point. See the contact function diagrams.
Dimensions:
page 122
112
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Low-Temperature Applications (–40 °F / –40 °C)
Plunger heads
ZCKE616
ZCKE636
For actuation on end
End plunger
metal
Side plunger
metal
For actuation by 30° cam
End roller plunger
steel
ZCKE626
ZCKJ•, ZCKJ••
0.5 m/s (1.64 ft/s)
ZCKJ•, ZCKJ••,
except ZCKJ4 and
J41
0.5 m/s (1.64 ft/s)
ZCKJ•, ZCKJ••
1 m/s (3.28 ft/s)
ZCKJ•,
steel
ZCKJ••
ZCKJ•, ZCKJ••,
except ZCKJ4 and
J41
ZCKE676
steel
Roller lever
plunger
(1 direction
ZCKE656
Max. actuation
speed
End reinforced roller plunger
Side roller
plunger
ZCKE646
Compatible
bodies
of actuation)
Horizontal
Positive
operation (1)
Catalog
number
ZCKE616
ZCKE636
1 m/s (3.28 ft/s)
0.6 m/s (1.97 ft/s)
Thermoplastic
ZCKJ•, ZCKJ••
1.5 m/s (4.92 ft/s)
Steel
ZCKJ•, ZCKJ••
1.5 m/s (4.92 ft/s)
0.200
(0.441)
0.155
(0.342)
ZCKE676
0.155
(0.342)
ZCKE646
ZCKJ•, ZCKJ••,
except ZCKJ4 and
J41
0.140
(0.309)
ZCKE626
0.6 m/s (1.97 ft/s)
Vertical
Weight
kg (lb)
ZCKE656
0.205
(0.452)
0.205
(0.452)
ZCKE216
0.185
(0.408)
ZCKE236
0.195
(0.430)
Rotary heads (without operating lever)
Compatible
bodies
Max. actuation
speed
actuation from left AND right or from
left OR right
(see page 20)
ZCKJ•, ZCKJ••
1.5 m/s (4.92 ft/s)
by 30° cam
Stay put,
ZCKJ1, J11
Type
Positive
operation
(1)
Spring return,
actuation from left AND right
(see page 20)
ZCKE216
ZCKE236
Catalog
number
Weight
kg (lb)
ZCKE056
ZCKJ2, J21
0.165
(0.364)
ZCKE096
1.5 m/s (4.92 ft/s)
—
Max. actuation
speed
Positive
operation
(1)
0.190
(0.419)
Multi-directional heads
Type of operator
Compatible
bodies
Catalog
number
Weight
kg (lb)
For actuation by any moving part
ZCKJ•, ZCKJ••,
ZCKE066
0.115
1 m/s (3.28 ft/s)
except ZCKJ4 and
—
(0.254)
in any direction
ZCKJ41
ZCKJ•, ZCKJ••,
ZCKE086
0.125
0.5 m/s (1.64 ft/s)
except ZCKJ4 and
—
Spring rod lever
(0.276)
in any direction
ZCKJ41
1.
: Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The
positive opening feature requires additional travel past the trip point. See the contact function diagrams.
“Cat's whisker”
ZCKE056
ZCKE096
ZCKE066
ZCKE086
Setup:
page 120
Dimensions:
page 122
113
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Type of operator
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
Low-Temperature Applications (–40 °F / –40 °C)
Operating levers for rotary heads
Positive
operation (1)
Description
Catalog
number
Weight
kg (lb)
For actuation by 30° cam
Roller lever
(2)
Thermoplastic
ZCKY11
Steel
ZCKY13
Steel, ball bearing mounted
ZCKY4•
ZCKY1•
ZCKY14
Thermoplastic
—
ZCKY41
Steel
—
ZCKY43
—
ZCKY51
—
ZCKY53
—
ZCKY52
—
ZCKY59
Spring lever (3)
—
ZCKY81
Spring metal rod lever (3)
—
ZCKY91
For actuation by specific cam (for operation with ZCK-E096 head)
Forked arm and
1 track
—
rollers (2)
2 track
thermoplastic
—
ZCKY71
Variable length roller
lever (3)
0.025
(0.055)
0.035
(0.077)
0.030
(0.066)
0.030
(0.066)
0.040
(0.088)
For actuation by any moving part
Square rod (2)
Round rod (2)
ZCKY5•
ZCKY59
ZCKY61
0.025
(0.055)
0.025
(0.055)
0.020
(0.044)
0.030
(0.066)
0.020
(0.044)
0.025
(0.055)
0.035
(0.077)
0.035
(0.077)
2- or double-pole contact blocks
1 N/C + 1 N/C
snap action
XESP20•1
1.
2.
3.
Setup:
page 120
Catalog
number
Weight
kg (lb)
22
21
14
13
Positive
operation (1)
ZCKJ1
XE2SP2151
0.020
(0.044)
ZCKJ5
XE2NP2151
0.020
(0.044)
21
22
21
—
XESP2021
0.045
(0.099)
ZCKJ4
—
XESP2031
0.045
(0.099)
ZCKJ6
XE2NP2161
0.020
(0.044)
ZCKJ7
XE2NP2141
0.020
(0.044)
XE2NP2131
0.020
(0.044)
XE2SP2141
0.020
(0.044)
22
24
24
23
23
14
22
11
12
ZCKJ2
14
22
21
13
12
11
13
14
13
14
21
23
1 N/O + 1 N/O
simultaneous
slow break
ZCKJ8
24
1 N/C + 1 N/C
simultaneous
slow break
21
XE2N P21•1
ZCKJ9
22
XE2S P21•1
22
1 N/O + 1 N/C
make before break
slow break
11
2 C/O
staggered
snap action
12
ZCKY61
13
2 C/O
simultaneous
snap action
14
1 N/C + 1 N/O
break before make
slow break
ZCKY71
For body
type
ZCKY91
11
ZCKY81
21
1 N/C + 1 N/O
snap action
Function diagram
13
Type
12
Limit Switches
ZCKY51
U 3 mm (0.12 in.) steel,
L = 125 mm (4.92 in.)
Ø 3 mm (0.12 in.) steel,
L = 125 mm (4.92 in.)
Ø 3 mm (0.12 in.) glass fibre,
L = 125 mm (4.92 in.)
Ø 6 mm (0.24 in.) thermoplastic,
L = 200 mm (7.87 in.)
—
: Operating lever able to guarantee positive opening operation, when properly mounted and using a conforming
operator, or N/C contact with positive opening operation. The positive opening feature requires additional travel past the trip
point. See the contact function diagrams.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
Adjustable throughout 360° in 5° steps.
Dimensions:
page 122
114
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
High-Temperature Applications (+248 °F /+120 °C)
Body with contacts—For plunger or rotary head
ZCKJ7H29
0.310
(0.683)
1/2" NPT
ZCKJ8
0.310
(0.683)
ZCKJ8H29
0.310
(0.683)
ZCKJ9
0.310
(0.683)
ZCKJ9H29
0.310
(0.683)
1/2" NPT
ZCKJ45
0.310
(0.683)
ISO M20 x 1.5
ZCKJ45H29
0.310
(0.683)
1/2" NPT
ZCKJ115
0.300
(0.661)
ISO M20 x 1.5
ZCKJ115H29
0.300
(0.661)
1/2" NPT
ZCKJ215
0.300
(0.661)
ISO M20 x 1.5
ZCKJ215H29
0.300
(0.661)
1/2" NPT
ZCKJ415
0.300
(0.661)
ISO M20 x 1.5
ZCKJ415H29
0.300
(0.661)
21
23
13
23
22
12
21
22
13
14
21
22
24
14
13
14
21
22
11
12
13
11
21
24
ISO M20 x 1.5
23
1/2" NPT
22
12
24
11
—
21
12
11
23
—
12
22
21
—
—
Weight
kg (lb)
Body with contacts—With spring return rotary head (without operating lever)
ZCKJ4045
Setup:
page 120
1.
21
11
13
23
12
24
22
11
23
Catalog
number
1/2" NPT
ZCKJ4045
0.455
(1.003)
ISO M20 x 1.5
ZCKJ4045H29
0.455
(1.003)
1/2" NPT
ZCKJ41045
0.465
(1.025)
ISO M20 x 1.5
ZCKJ41045H29
0.465
(1.025)
21
—
22
Double-pole 2 C/O
break before make
snap action
12
1 from the left AND
1 from the right
Cable entry
—
24
Plug-in body
2 step
Double-pole 2 C/O
break before make
snap action
14
1 from the left AND
1 from the right
Positive
operation
(1)
Function
diagram
13
Fixed body
2 step
Contact block
14
Type
Weight
kg (lb)
: Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The positive opening
feature requires additional travel past the trip point. See the contact function diagrams.
Dimensions:
page 122
115
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
0.310
(0.683)
21
ZCKJ7
22
0.310
(0.683)
11
ZCKJ6H29
14
0.310
(0.683)
13
ZCKJ6
ISO M20 x 1.5
22
snap action
0.310
(0.683)
—
24
Double-pole 2 C/O
break before make
ZCKJ5H29
ISO M20 x 1.5
11
2 step
0.310
(0.683)
1/2" NPT
23
Double-pole 2 C/O
simultaneous
snap action
ZCKJ5
ISO M20 x 1.5
12
Single-pole 1 C/O
snap action
0.310
(0.683)
1/2" NPT
24
Plug-in body
1 step
ZCKJ25H29
14
Double-pole 2 C/O
break before make
snap action
(XESP20315)
ISO M20 x 1.5
21
2 step
0.310
(0.683)
11
2-pole 1 N/C + 1 N/C
snap action
(XE2SP2141)
ZCKJ25
22
ZCKJ•15
1/2" NPT
12
2-pole 1 N/O + 1 N/O
simultaneous
slow break
(XE2NP2131)
0.310
(0.683)
13
2-pole 1 N/C + 1 N/C
simultaneous
slow break
(XE2NP2141)
ZCKJ1H29
ISO M20 x 1.5
14
2-pole 1 N/O + 1 N/C
make before break
slow break
(XE2NP2161)
0.310
(0.683)
1/2" NPT
13
2-pole 1 N/C + 1 N/O
break before make
slow break
(XE2NP2151)
ZCKJ1
—
14
ZCKJ•
Catalog
number
ISO M20 x 1.5
13
Double-pole 2 C/O
simultaneous
snap action
(XESP20215)
Cable entry
1/2" NPT
14
2-pole 1 N/C + 1 N/O
snap action
(XE2SP2151)
Positive
operation
(1)
Function
diagram
13
Fixed body
1 step
Contact block
14
Type
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
High-Temperature Applications (+248 °F /+120 °C)
Plunger heads
Type of operator
ZCKE615
ZCKE635
Compatible bodies
For actuation on end
End plunger
Metal
Side plunger
Metal
For actuation by 30° cam
End ball bearing plunger
Steel
ZCKE665
ZCKE625
End roller plunger
Steel
End reinforced roller
plunger
Steel
Side roller plunger
Steel
Horizontal
Limit Switches
ZCKE675
Steel
ZCKE645
Vertical
Roller lever plunger
(1 direction of actuation)
Steel
Thermoplastic
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2,
ZCKJ115, J215,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2,
ZCKJ115, J215,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2,
ZCKJ115, J215,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
ZCKJ1, J2, J4,
ZCKJ115, J215, J415,
ZCKJ5, J6, J7, J8, J9
Max.
actuation
speed
Positive
operation
(1)
Catalog
number
Weight
kg (lb)
0.5 m/s
(1.64 ft/s)
ZCKE615
0.140
(0.309)
0.5 m/s
(1.64 ft/s)
ZCKE635
0.200
(0.441)
0.1 m/s
(0.33 ft/s)
ZCKE665
0.150
(0.331)
1 m/s (3.28 ft/s)
ZCKE625
0.155
(0.342)
1 m/s (3.28 ft/s)
ZCKE675
0.155
(0.342)
0.6 m/s
(1.97 ft/s)
ZCKE645
0.205
(0.452)
0.6 m/s
(1.97 ft/s)
ZCKE655
0.205
(0.452)
1.5 m/s
(4.92 ft/s)
ZCKE235
0.195
(0.430)
1.5 m/s
(4.92 ft/s)
ZCKE215
0.185
(0.408)
Rotary heads (without operating lever)
Type
ZCKE655
ZCKE235
Spring return,
actuation from left AND right or from left OR right
(see page 20)
Stay put,
actuation from left AND right (see page 20
Compatible bodies
Max.
actuation
speed
ZCKJ1, J2, J4,
ZCKJ115, J215,
ZCKJ415,
ZCKJ5, J6, J7, J8, J9
1.5 m/s
(4.92 ft/s)
ZCKJ1, J2,
ZCKJ115, J215
0.5 m/s
(1.64 ft/s)
Compatible bodies
Max.
actuation
speed
Positive
operation
(1)
Catalog
number
Weight
kg (lb)
ZCKE055
0.165
(0.364)
—
ZCKE095
0.190
(0.419)
Positive
operation
(1)
Catalog
number
by 30° cam
Multi-directional heads
Type of operator
ZCKE055
ZCKE095
For actuation by any moving part
“Cat's whisker”
ZCKJ1, J2,
ZCKJ115, J215,
ZCKJ5, J6, J7, J8, J9
1 m/s (3.28 ft/s)
—
in any direction
ZCKE065
Weight
kg (lb)
0.115
(0.254)
Spring rod lever
1.
ZCKE065
Setup:
page 120
ZCKJ1, J2,
0.5 m/s
0.125
ZCKJ115, J215,
(1.64 ft/s)
—
ZCKE085
(0.276)
ZCKJ5, J6, J7, J8, J9
in any direction
: Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The positive
opening feature requires additional travel past the trip point. See the contact function diagrams.
ZCKE085
Dimensions:
page 122
116
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies with 1/2" NPT Cable Entry
High-Temperature Applications (+248 °F /+120 °C)
Operating levers for rotary heads
Description
Positive
operation (1)
For actuation by 30° cam
Roller lever (2)
Thermoplastic
ZCKY1•
ZCKY43
Catalog
number
Weight
kg (lb)
ZCKY115
0.025 (0.055)
Steel
ZCKY13
0.035 (0.077)
Steel, ball bearing mounted
ZCKY14
0.030 (0.066)
—
—
ZCKY415
ZCKY43
0.030 (0.066)
0.040 (0.088)
—
ZCKY51
0.025 (0.055)
—
—
ZCKY53
ZCKY52
0.025 (0.055)
0.020 (0.044)
Thermoplastic
Variable length
roller lever (3)
Steel
For actuation by any moving part
U 3 mm (0.12 in.) Steel, L = 125 mm (4.92 in.)
Square rod (2)
Ø 3 mm (0.12 in.) steel, L = 125 mm (4.92 in.)
Round rod (2)
Ø 3 mm (0.12 in.) glass fibre, L = 125 mm (4.92 in.)
For actuation by specific cam (for operation with ZCK-E095 head only)
Forked arm and
rollers (2)
thermoplastiic
1 track
—
ZCKY715
0.035 (0.077)
2 track
—
ZCKY615
0.035 (0.077)
Positive
operation
(1)
Catalog
number
2- or double-pole contact blocks
1.
2.
3.
Setup:
page 120
ZCKJ5
XE2NP2151
0.020 (0.044)
21
22
—
XESP20215
0.045 (0.099)
ZCKJ45
—
XESP20315
0.045 (0.099)
ZCKJ6
XE2NP2161
0.020 (0.044)
ZCKJ7
XE2NP2141
0.020 (0.044)
XE2NP2131
0.020 (0.044)
XE2SP2141
0.020 (0.044)
22
21
23
24
23
24
ZCKJ25
14
21
22
23
22
11
12
24
—
: Operating head able to guarantee positive opening operation, when properly mounted and using a conforming operator. The
positive opening feature requires additional travel past the trip point. See the contact function diagrams.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
Adjustable throughout 360° in 5° steps.
Dimensions:
page 122
117
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
21
22
21
13
14
13
0.020 (0.044)
22
12
12
11
11
14
XE2SP2151
ZCKJ9
12
XESP20•15
ZCKJ1
ZCKJ8
21
1 N/C + 1 N/C
snap action
13
1 N/O + 1 N/O
simultaneous
slow break
14
XE2N P21•1
11
XE2S P21•1
1 N/O + 1 N/C
make before
break
slow break
1 N/C + 1 N/C
simultaneous
slow break
21
14
2 C/O staggered
snap action
13
1 N/C + 1 N/O
break before
make
slow break
2 C/O
simultaneous
snap action
Weight
kg (lb)
13
ZCKY615
1 N/C + 1 N/O
snap action
For body
type
22
ZCKY715
ZCKY5•
14
ZCKY51
Function diagram
13
Type of operator
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Contact blocks
Weight
kg (lb)
XE2S P2151
0.020 (0.044)
ZCKJ5
ZCKJ5D
XE2N P2151
0.020 (0.044)
22
21
24
21
23
Catalog number
ZCKJ2
—
XES P2021
0.045 (0.099)
ZCKJ4
—
XES P2031
0.045 (0.099)
ZCKJ6
ZCKJ6D
XE2N P2161
0.020 (0.044)
ZCKJ7
ZCKJ7D
XE2N P2141
0.020 (0.044)
XE2N P2131
0.020 (0.044)
ZCKJ9
XE2S P2141
0.020 (0.044)
ZCKJD31
XE3S P2151
0.035 (0.077)
ZCKJD39
XE3S P2141
0.035 (0.077)
ZCKJD37
XE3N P2141
0.035 (0.077)
ZCKJD35
XE3N P2151
0.035 (0.077)
22
24
23
24
21
—
14
13
14
14
14
13
13
22
34
21
22
22
34
22
33
21
33
14
12
32
31
32
1.
32
N/C + N/C + N/O
break before make,
slow break
21
N/C + N/C + N/O
snap action
N/C + N/O + N/O
break before make,
slow break
Positive
operation (1)
ZCKJ1
ZCKJ1D
ZCKJ8
ZCKJ8D
31
3-pole contact
N/C + N/O + N/O
snap action
31
N/C + N/C
snap action
11
N/O + N/O
simultaneous,
slow break
For bodies
13
14
21
22
23
22
12
13
Limit Switches
11
N/O + N/C
make before break,
slow break
N/C + N/C
simultaneous,
slow break
21
22
13
14
21
22
13
14
11
12
12
11
13
13
2 C/O
staggered,
snap action
14
2 C/O
simultaneous,
snap action
13
N/C + N/O
break before make,
slow break
14
2-pole contact
N/C + N/O
snap action
Function diagram
21
Type of contact
: N/C contact with positive opening operation, when properly mounted and using a conforming operator.
118
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Covers + indicator light module
For use with
Fixed non-plug-in body
Number and type
of indicators
Voltage
Catalog number
Weight
kg (lb)
1 LED
24 Vc
ZCK Z020
0.060
(0.132)
2 LEDs
24 Vc
ZCK Z021
0.060
(0.132)
110/120 Va
ZCK Z033
0.060
(0.132)
220/240 Va
ZCK Z034
0.060
(0.132)
24 Vc
ZCKJ0121
0.200
(0.441)
110/120 Va
ZCKJ0133
0.200
(0.441)
220/240 Va
ZCKJ0134
0.200
(0.441)
Number and type
of indicators
Voltage
Catalog number
1 LED
24 Vc
ZCKJ902
0.030
(0.066)
2 LEDs
24 Vc
ZCKJ906
0.030
(0.066)
110/120 Va
ZCKJ903
0.030
(0.066)
220/240 Va
ZCKJ904
0.030
(0.066)
2 neon lights
Plug-in switch-top body with
pilot lights
2 LEDs
2 neon lights
For use with
Fixed non-plug-in body
Weight
kg (lb)
2 neon lights
Module with resistor for machine diagnostics
For use with
Resistor value
Catalog number
Fixed non-plug-in body
(XCKJ1 and ZCKJ1 only)
15 kΩ, 1/4 W
ZCKJ82A
Other versions
Covers + indicator light module for other supply voltages.
Please consult your local sales office.
Weight
kg (lb)
0.030
(0.066)
119
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Indicator light modules
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Function diagrams (positive operation assured only if the associated sub-assemblies are
ZCKJ1•
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
ZCKJD39
4,7(P)
0
6mm
ZCKJ1•
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
5,5mm
ZCKJD37
2,2
ZCKJ9
mm
2,2
1,5
ZCKJ2•
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
ZCKJD37
0
0
8
mm
ZCKJ5•
ZCKJ8
8,5(P)
21-22
13-14
0
mm
mm
5(A)
21-22
13-14
0
5(A)
mm
2,2
21-22
31-32
13-14
0
5(A) 8,5(P)
21-22
33-34
13-14
mm
8
mm
ZCKJ7
ZCKJ8
21-22
13-14
21-22
13-14
21-22
13-14
0
ZCKJD37
ZCKJD35
11,5(P)
ZCKJ6
0
0
0
0
ZCKJD31
ZCKJD35
21-22
33-34
13-14
21-22
33-34
13-14
21-22
33-34
13-14
0
0
11
23
21
12
24
22
2nd step
13
21
22
5,3 mm
0
0
14
11
5(A)
21-22
33-34
13-14
21-22
33-34
13-14
1st step
23
mm
3,2(A) 5,9(P)
21-22
33-34
13-14
ZCKJ7
ZCKJD31
mm
Unactuated
12
5(A)
3,2(A)
mm
21-22
13-14
5(A) 8,5(P)
0
24
1,5
mm
ZCKJD35
8,(A) 11,5(P)
21-22
13-14
21-22
31-32
13-14
21-22
31-32
13-14
13-14
23-24
3,2(A)
mm
ZCKJ6
mm
ZCKJ8
5,9(P)
0
5(A) 8,5(P)
11,5(P)
ZCKJD39
ZCKJ7
8(P)
3,2(A) 8,1(P)
0
8
4,6 mm
mm
2,2
11-12
21-22
11-12
21-22
0
5,3 mm
2,6(A) 4,7(P)
11-12
21-22
3,2(A)
21-22
33-34
13-14
21-22
33-34
13-14
ZCKJ5•
ZCKJ9
2,6(A) mm
mm
ZCKJD31
3,2 5,9(P)
0
21-22
13-14
21-22
13-14
0
5,3 mm
21-22
13-14
ZCKJ1•
5,3(A)
mm
2,2
0
2,6(A) mm
0
1,5
ZCKJ6
ZCKJD37
8,1(P)
21-22
31-32
13-14
0
0
ZCKJD35
21-22
13-14
0
mm
5(A)
5(A)
21-22
31-32
13-14
21-22
31-32
13-14
21-22
13-14
21-22
13-14
21-22
33-34
13-14
3,2(A) 5,9(P)
ZCKJD39
5(A) 11,5(P)
4,6 mm
0
0
ZCKJ8
4,7(P)
2,6(A) 6,4(P)
21-22
33-34
13-14
21-22
33-34
13-14
21-22
13-14
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
2,6(A) mm
ZCKJD31
ZCKJ5•
21-22
31-32
13-14
mm
0
0
3,2(A)
1,5
ZCKJ7
3,7 5,8(P)
2,6(A) 4,7(P)
21-22
31-32
13-14
ZCKJ2•
5(A) 11,5(P)
2,7 5,5mm
5,5mm
21-22
13-14
mm
1,5
3,2
0
0
G contact closed
(A) = cam displacement
H contact open
(P) = positive opening point
3,5
mm
1,5 2,9(P)
21-22
33-34
13-14
4,6 mm
0
0
21-22
31-32
13-14
21-22
31-32
13-14
ZCKJD35
4(P)
ZCKJ6
21-22
13-14
ZCKJD39
3,2 (A) 8,1(P)
0
13
0 1,5
mm
2,6(A) 6,4(P)
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
21-22
33-34
13-14
21-22
33-34
13-14
0
0
0
0
2,7 5,5mm
1,5
21
1,5
ZCKJ1•
Contact operation
21-22
13-14
5,5mm
23
mm
1,5
ZCKJ4•
0 1,5
22
11-12/21-22
13-14/23-24
11-12/21-22
13-24/23-24
21-22
31-32
13-14
21-22
31-32
13-14
0
2,6(A) 4,7(P)
ZCKJ2•
0
Heads ZCKE06,
E08 with body
ZCKJ8
2,9(P)
5,5mm
ZCKJD31
ZCKJ5•
2,6(A)
3,2(A) 8,1(P)
ZCKJ9
14
Limit Switches
mm
ZCKJ1•
0
ZCKJ7
0,9
ZCKJD39
2,6(A) 6,4(P)
11-12
21-22
11-12
21-22
3,2 6mm
21-22
13-14
0 1,5
5,5mm
0,9
mm
1,5
Heads ZCKE21,
E23 with body
0
2,7 4,1(P)
1,5 2,9(P)
21-22
31-32
13-14
ZCKJ9
21-22
13-14
21-22
13-14
3,4(P)
2
6mm
0,9
21-22
13-14
ZCKJD37
4(P)
1,5
11-12
21-22
11-12
21-22
6mm
21-22
33-34
13-14
2,7 5,5mm
0
5,5mm
ZCKJ2•
0
Heads ZCKE67,
E629 with body
0
1,5
0
2
ZCKJD35
4,7(P)
ZCKJ6
1,5 2,9(P)
21-22
13-14
1,5
21-22
31-32
13-14
21-22
31-32
13-14
0
0
21-22
13-14
21-22
13-14
6mm
24
5,5mm
2,6(A) 6,4(P)
11-12
21-22
11-12
21-22
3,2 6mm
ZCKJ5•
1,5
ZCKJD39
4(P)
ZCKJ1•
Heads ZCKE64,
E65 with body
2
0,9
0,9
21-22
13-14
21-22
13-14
2
21-22
33-34
13-14
21-22
33-34
13-14
0
ZCKJ2•
4(P)
ZCKJ9
0
13-14
23-24
6mm
ZCKJD31
3,4(P)
2
21-22
31-32
13-14
6
mm
0,9
5,5mm
1,5
ZCKJD37
4,7(P)
0
0
0,9
11-12
21-22
11-12
21-22
2
11
Head ZCKE63 with
body
0
11-12
21-22
6mm
13
1,5
2
21-22
31-32
13-14
21-22
31-32
13-14
0,9
21-22
13-14
21-22
13-14
ZCKJ8•
3,4(P)
0,9
ZCKJ9
2
3,2
0
6mm
0,9
11-12
21-22
11-12
21-22
21-22
13-14
21-22
13-14
0
6mm
3,2 4,6(P)
3,4(P)
2
)
ZCKJ7•
12
Heads ZCKE61,
E619, E66 with
body
0
2
ZCKJ6•
14
21-22
13-14
21-22
13-14
4,7(P)
ZCKJ5•
2
2
ZCKJ2•
120
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Function diagrams (positive operation assured only if the associated sub-assemblies are
)
Head ZCKE05 with body
ZCKJ1•
ZCKJ2•
ZCKJ8
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
21-22
13-14
21-22
13-14
0
ZCKJD39
ZCKJ5•
ZCKJD39
21-22
31-32
13-14
0
11-12
21-22
11-12
21-22
13-14
23-24
0
ZCKJD31
ZCKJD31
0
H contact open
23
21
22
24
13
14
11
21
22
12
11
23
23
21
22
13
21
22
Actuated from right
14
11
Limit Switches
G contact closed
Contact operation
23
21
22
Actuated from left
12
11
23
12
ZCKJ404, J4104 (body with head)
Unactuated
24
12
0
24
0
11
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
0
24
21-22
13-14
21-22
13-14
ZCKJD39
21-22
31-32
13-14
21-22
31-32
13-14
21-22
33-34
13-14
21-22
33-34
13-14
12
0
2nd step, actuated from left or right
24
13
14
0
13
21
22
Head ZCKE09 with body
ZCKJ1•
ZCKJ2•
14
11
23
12
1st step, actuated from left or right
24
13
14
ZCKJ9
0
ZCKJ4•
Unactuated
13
11-12
21-22
21-22
33-34
13-14
21-22
33-34
13-14
21-22
33-34
13-14
0
0
14
ZCKJ7
21-22
13-14
0
0
ZCKJD37
21-22
31-32
13-14
21-22
31-32
13-14
ZCKJ6
21-22
13-14
(P) = positive opening point
Wiring diagrams
Indicator light modules
1 LED, 24 Vc
2 LEDs, 24 Vc
Module with resistor
2 neon lights, 110/120 or 220/240 Va
14
X2
X3
X2
X3
(1)
(2)
15 kΩ
1/4 W
(1)
(2)
–
1.
2.
–
X1
X1
X1
(1)
13
13
14
13
14
13
14
+
X3
21
22
+
Orange indicator
Green indicator
ZCKJ•D
2
1
3
13
21
22
1–2= N/C
14
4
3–4= N/O
5= t
4 A / 24 V max.
121
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Bodies
6,5
5
60
76,5
60
60
83,5
6,5
5
76,5
Non-plug-in
ZCKJ1D, J5D, J6D, J7D, J8D
6,5
Plug-in
ZCKJ11, J21, J41, J11••
ZCKJ11H29, J21H29, J41H29, J11••H29
5
Non-plug-in
ZCKJ1, J2, J5, J4, J•2•, J•3•, J6, J7, J8, J9
ZCKJ1H29, J2H29, J5H29, J4H29, J•2•H29, J•3•H29,
J6H29, J7H29, J8H29, J9H29
33,5
30
=
44
=
(1)
40
30
=
36
12
(1)
=
33,5
42,5
44
=
30
=
40
Bodies with rotary head mounted
Plug-in
ZCKJ4104, ZCKJ4104H29
M6
60
109
60
102
22
Limit Switches
22
10
M6
10
Non-plug-in
ZCKJ404, ZCKJ404H29
(1)
33,5
=
44
30
=
(1)
40
36
60
=
30
=
42,5
60
ZCKE619
ZCKE63
17
52,3
49,5
37
17
ZCKE64
ZCKE65
ZCKE66
17
20
20
41
5
5
10
63,6
10
63,6
20
ZCKE61
10
Plunger heads
ZCKE629
17
ZCKE21, E23
17
17
7
50
5
50
5
19
61
ZCKE62, ZCKE67
1. 1 tapped entry for 1/2" NPT.
Ø: 2 elongated holes Ø 5.3 x 7.3.
122
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Metal, Conforming to CENELEC EN 50041
XCKJ—Modular, Fixed Non-plug-in or Plug-in Bodies—Components
Rotary head ZCKE05 with operating lever
ZCKY11, Y13, Y14
ZCKY41, Y43
62
57
59
57
52
J1
J
K
ZCKY91
J1
K
K1
max
20
49
137
123
U3
20
49
137
125
Ø3
20
49
137
125
Ø3
26.2
48
212
200
Ø6
Ø
Limit Switches
157
53
114
92
5
J
179
53
ZCKY51
ZCKY52
ZCKY53
ZCKY59
K1
62…107
41
5,5
63
ZCKY81
40…85
44
41
5
5
ZCKY51, Y52, Y53, Y59
Rotary head ZCKE09 with operating lever
ZCKY61
68
ZCKY71
68
56
15
56
56
15
5
63
63
5
Multi-directional heads
ZCKE06
ZCKE08
155
141
17
17
Note: operating lever spindle threaded M6.
123
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated
561657
v With head for linear movement (plunger) operators
561656
b XCKS
fixed, non-plug-in body with 1 cable entry
Page 126
561661
561660
561659
561658
v With head for rotary movement (lever) operators
Limit Switches
Page 126
Environment characteristics
Conforming to standards
Approvals
Protective treatment
Ambient air temperature
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Repeat accuracy
Cable entry
Materials
Products
IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies
IEC 60204-1, EN 60204-1
Version
Standard “TC” and “TH”
For operation
For storage
- 25…+70 °C (-13…+158 °F)
- 40…+70 °C (-40…+158 °F)
Conforming to IEC 60068-2-6
25 gn (10…500 Hz)
UL, CSA, CCC
Conforming to IEC 60068-2-27
50 gn (11 ms)
Class II conforming to IEC 61140 and NF C 20-030
IP 65 conforming to IEC 60529; IK 03 conforming to EN 50102
0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
Depending on model
Tapped entry for PG 13 conduit thread, or tapped ISO M20 x 1.5, 1/2" NPT with adapter
Body and heads: plastic
124
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated
Contact block characteristics
Rated operational
characteristics
a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
a AC-15; B300 (Ue = 240 V, Ie = 1,5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
XE2•P
XE3•P
Rated insulation voltage
XE2•P
XE3•P
XE2•P
Rated impulse withstand
voltage
XE3•P
Positive operation (Dpg. on model)
Resistance across terminals
Short-circuit protection
Cabling
(screw and captive cable
clamp terminals)
y 25 mΩ conforming to IEC 60255-7 category 3
XE2•P
XE3•P
XE2SP21•1
XE2NP21•1
XESP3021
XE3NP and XE3SP
10 A cartridge fuse type gG (gl)
6 A cartridge fuse type gG (gl)
Clamping capacity, min.: 1 x 0.34 mm2, max.: 2 x 1.5 mm2
Clamping capacity, min.: 1 x 0.5 mm2, max.: 2 x 2.5 mm2
Clamping capacity, min.: 1 x 0.75 mm2, max.: 2 x 1.5 mm2
Clamping capacity, min.: 1 x 0.34 mm2, max.: 1 x 1 mm2 or 2 x 0.75 mm2
XE2SP21•1, XESP3021 and XE3SP: 0.01 m/minute (0.03 ft/minute)
Minimum actuation speed
XE2NP21•1 and XE3NP: 6 m/minute (19.68 ft/minute)
•
•
•
•
Ithe
1
110 V
0,5
24 V
230/400 V
48 V
0,1
0,5
1
2
3 4 5
XESP3021
5
4
3
Ithe
230 V
2
12/24/48 V
110 V
1
0,5
5
4
3
Ithe
12/24 V
2
1
230 V
48 V
0,5
0,2
0,1
0,5
10
1
2
Current in A
d.c. supply c
Power switched in W for 5 million operating
cycles.
Voltage
V
24
48
120
3 4 5
10
Current in A
110 V
0,1
0,5
1
2
Power switched in W for 5 million operating cycles.
Power switched in W for 5 million operating cycles.
Voltage
1
0,5
110 V
230/400 V
24 V
Millions of operating cycles
Millions of operating cycles
Ithe
5
10
3 4 5
Current in A
Voltage
V
24
48
120
V
24
W
10
7
4
W
13
9
7
W
o
o
o
10
For XE2SP•151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3SP••••
XE3NP••••
a.c. supply
a 50/60 Hz
o inductive
circuit
Limit Switches
XE2NP21•1
5
Millions of operating cycles
a.c. supply
a 50/60 Hz
o inductive circuit
Millions of operating cycles
XE2SP21•1, XE2SP2141
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Maximum operating rate: 3600 operating cycles per hour
Load factor: 0.5
Millions of operating cycles
Electrical durability
48
120
7
4
Ithe
5
4
3
2
230 V
1
12/24/48 V
110 V
0,5
0,2
48 V
0,1
0,5
d.c. supply c
1
2
10
3 4 5
Current in A
Power switched in W for 5 million
operating cycles.
Voltage V
24
48
120
o
W
3
2
1
0,1
0,5
1
2
3 4 5
10
Current in A
Power switched in W for 5 million operating
cycles.
Voltage
V
24
48
120
o
W
4
3
2
125
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included
Type of head
Type of operator
Plunger (mounting by the body)
Rotary (mounting by the body)
Form D (1)
Form B (1)
Form C (1)
Form A (1)
Metal end plunger
Steel roller plunger
Elastomer roller
Thermoplastic roller
lever, Ø 50 mm
lever (4)
(1.97 in.) (4)
Variable length
thermoplastic roller
lever (4)
Variable length
Round thermoplastic
elastomer roller lever, rod lever, Ø 6 mm
Ø 50 mm (1.97 in.) (4) (0.24 in.) (5) (6)
XCKS102
XCKS131
XCKS141
XCKS149
21
22
14
13
Catalog numbers (2) (3)
2-pole N/C + N/O
snap action
(XE2S P2151)
XCKS101
1,8
4,5(P)
0
21
22
21
22
13
14
11
ZCKS9 +
ZCKD02
21
31
21
13
32
22
14
0
1,8
21
13
22
14
3,1(A)
ZCKSD39 +
ZCKD31
7,8(P)
ZCKSD37 +
ZCKD01
1,8
3
mm
58˚(P)
0
0
80˚
ZCKS7 +
ZCKD59
23˚
0
80˚
ZCKSD39 +
ZCKD49
23˚
80˚
23˚
80˚
ZCKSD39 +
ZCKD59
23˚
21-22
31-32
13-14
21-22
31-32
13-14
0
80˚
11˚
11-12
21-22
0
23˚
80˚
0
80˚
ZCKS7 +
ZCKD49
21-22
31-32
13-14
21-22
31-32
13-14
0
23˚
11-12
21-22
11-12
21-22
11˚
23˚
80˚
ZCKS9 +
ZCKD59
11-12
21-22
0
23˚
80˚
80˚
33˚
21-22
31-32
13-14
21-22
31-32
13-14
0
0
80˚
80˚
1,5
11˚
11˚
11˚
11˚
11˚
ZCKSD37 +
ZCKD02
ZCKSD37 +
ZCKD31
ZCKSD37 +
ZCKD39
ZCKSD37 +
ZCKD41
ZCKSD37 +
ZCKD49
ZCKSD37 +
ZCKD59
21-22
31-32
13-14
0
5,5
mm
0.095 (0.209)
0
ZCKSD39 +
ZCKD41
21-22
31-32
13-14
21-22
31-32
13-14
3,1(A) 5,6(P)
3,2(P)
21-22
31-32
13-14
0
23˚
80˚
0
80˚
23˚
11-12
21-22
23˚
33˚
ZCKS9 +
ZCKD49
ZCKS7 +
ZCKD41
ZCKSD39 +
ZCKD39
21-22
31-32
13-14
21-22
31-32
13-14
0
5,5
mm
0
80˚
23˚
21-22
13-14
0
11˚
11-12
21-22
23˚
80˚
11-12
21-22
11-12
21-22
11˚
ZCKS7 +
ZCKD39
XCKS559
23˚
33˚
80˚
11˚
21-22
13-14
0
23˚
80˚
0
80˚
XCKS549
ZCKS9 +
ZCKD41
42˚(P)
0
0
11˚
11-12
21-22
11-12
21-22
0
80˚
11-12
21-22
3,1(A)
21-22
31-32
13-14
21-22
31-32
13-14
0,9
31
0
4,5(P)
0
0
23˚
21-22
13-14
21-22
13-14
23˚
80˚
23˚
11˚
ZCKSD39 +
ZCKD02
21-22
31-32
13-14
21-22
31-32
13-14
58˚(P)
ZCKS7 +
ZCKD31
80˚
21-22
13-14
33˚
11-12
21-22
11-12
21-22
5,6(P)
ZCKSD39 +
ZCKD01
1,8
mm
11-12
21-22
5,5
mm
23˚
0
ZCKS9 +
ZCKD39
23˚
1,5
0
XCKS541
21-22
13-14
80˚
11-12
21-22
11-12
21-22
ZCKS7 +
ZCKD02
21-22
3-pole
N/C + N/C +
N/O
break before
make, slow
break
(XE3N P2141)
Weight, kg (lb)
Contact operation
7,8(P)
0
5,5
mm
42˚(P)
33˚
23˚
11˚
XCKS539
ZCKS9 +
ZCKD31
3,1(A)
80˚
XCKS159
21-22
13-14
21-22
13-14
11˚
0
mm
23˚
21-22
13-14
21-22
13-14
0
80˚
23˚
5,6(P)
5,2
11-12
21-22
11-12
21-22
ZCKS7 +
2-pole N/C + N/C ZCKD01
simultaneous,
slow break
3,2(P)
(XE2N P2141)
11-12
0
21-22
13-14
4,5(P)
0,9
22
3,1(A)
0
23˚
21-22
13-14
21-22
13-14
XCKS531
21-22
13-14
11-12
21-22
11-12
21-22
58˚(P)
11˚
ZCKS9 +
2-pole N/C + N/C ZCKD01
snap action
(XE2S P2141)
1,8
32
Limit Switches
12
mm
23˚
21-22
13-14
21-22
13-14
1,5
XCKS502
0
11
0
2-pole N/C + N/O XCKS501
break before
make, slow
1,8 3,2(P)
21-22
break
13-14
0
3
5,5
(XE2N P2151)
mm
3-pole
N/C + N/C +
N/O
snap action
(XE3S P2141)
7,8(P)
21-22
13-14
21-22
13-14
5,5
mm
0,9
12
3,1(A)
21-22
13-14
21-22
13-14
XCKS139
5,2
mm
0.105 (0.231)
23˚
42˚(P)
23˚
21-22
31-32
13-14
0
23˚
21-22
31-32
13-14
33˚
0
80˚
0.145 (0.320)
0.150 (0.331)
contact closed
(A) = cam displacement
contact open
(P) = positive opening point
23˚
21-22
31-32
13-14
33˚
80˚
0
23˚
21-22
31-32
13-14
33˚
0.155 (0.342)
80˚
0
21-22
31-32
13-14
33˚
0.155 (0.342)
0
80˚
33˚
80˚
0.150 (0.331)
N/C contact with positive opening operation, when properly
mounted and using a conforming operator
Characteristics
Switch actuation
Type of actuation
On end
By 30° cam
Maximum actuation speed
For tripping
Minimum
force or
For positive
opening
torque
Cable entry (3)
0.5 m/s (1.64 ft/s)
15 N (3.37 lb)
12 N (2.70 lb)
45 N (10.12 lb)
36 N (8.09 lb)
1.
2.
3.
4.
5.
6.
By any moving part
1.5 m/s (4.92 ft/s)
0.15 N•m (1.33 lb-in)
0.3 N•m
(2.66 lb-in)
1 m/s (3.28 ft/s)
—
—
1 entry tapped M20 x 1.5 mm for ISO cable entry, clamping capacity 7 to 13 mm (0.28 to 0.51 in.)
Form conforming to EN 50041, see page 21.
Switches with gold contacts or eyelet type connections: please consult your local sales office.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. For ISO M20 x 1.5, add H29 to the end of the catalog number. Example: XCKS101 becomes XCKS101H29.
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
Value taken with actuation by moving part at 100 mm (3.94 in.) from the mounting.
126
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Complete Switches with 1/2" NPT Adapter Included
XCKS•01
ZCKS• + ZCKD01
XCKS•02
ZCKS• + ZCKD02
XCKS•31
ZCKS• + ZCKD31
55
16
6
4
39
41
49,5
116
129
36,5
60
60
60
103
(1)
(1)
29,5
=
36
30
=
(1)
29,5
40
=
30
36
XCKS•39
ZCKS• + ZCKD39
63
16
=
29,5
40
=
60
XCKS•41
ZCKS• + ZCKD41
30
=
40
XCKS•49
ZCKS• + ZCKD49
58
53
(1)
=
29,5
30
=
29,5
40
Limit Switches
45...99,5
67...121,5
60
132,5...187,5
(1)
(1)
65
51,5...106
117...172
60
142,5
54,5
76,5
45
60
6
10
10
29,5...84
57
=
57
30
40
=
29,5
57
=
30
=
40
XCKS•59
ZCKS• + ZCKD59
60
98...280
(3)
(2)
(4)
24
48,5
(1)
29,5
57
1.
2.
3.
4.
Ø:
=
30
=
40
1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter DE9RA1212, included); or
1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29 added to the catalog number).
Rod Ø 6 mm (0.24 in.), length 200 mm (7.87 in.)
190 max.
212 max.
2 elongated holes Ø 5.3 x 7.3.
127
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Square rod lever,
steel, U 3 (0.12)
L = 125 (4.92) (2)
Round rod lever,
glass fibre,
Ø 3 (0.12)
L = 125 (4.92) (2)
Round rod lever,
thermoplastic,
Ø 6 (0.24)
L = 200 (7.87) (3)
ZCK D54
ZCK D55
ZCK D59
Elastomer
roller lever,
Ø 50 (1.97) (2)
ZCK D39
Variable length
elastomer roller lever,
Ø 50 (1.97) (2)
ZCK D49
Limit Switches
Thermoplastic
roller lever (2)
Steel roller
lever (2)
ZCK D31
ZCK D33
Spring rod
Cat’s whisker
ZCK D08
ZCK D06
Variable length
thermoplastic
roller lever (2)
ZCK D41
Steel ball bearing
mounted roller lever
(2)
ZCK D34
Spring lever with
thermoplastic end
(2)
ZCK D81
Spring-rod lever,
metal (2)
ZCK D91
Metal end plunger
Metal end plunger
with protective boot
Steel roller plunger
Steel roller plunger
with protective boot
ZCK D01
ZCK D019
ZCK D02
ZCK D029
Body with 2-pole contact,
cable entry for PG 13
1 step (1)
Body with 2-pole contact,
cable entry for PG 13
1 step (1)
ZCK S1, S5, S6, S7, S9
ZCK S2, S8
ZCK SD31, SD35, SD37, SD39
Dimensions: mm (in.)
1.
2.
3.
For further details, see page 130. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212. See page 133 for dimensional drawing.
Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
128
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
Square rod lever,
steel, U 3 (0.12)
L = 125 (4.92) (3)
Round rod lever,
glass fibre,
Ø 3 (0.12)
L = 125 (4.92) (3)
Round rod lever,
thermoplastic, Ø 6 (0.24)
L = 200 (7.87) (3)
ZCK Y54
ZCK Y55
ZCK Y59
Spring lever with
thermoplastic end (2)
Spring-rod lever,
metal (2)
ZCK Y81
ZCK Y91
Variable
length
thermoplastic
roller lever (2)
Variable
length
steel
roller lever (2)
Variable length
elastomer
roller lever,
Ø 50
(1.97) (2)
Elastomer
roller lever,
Ø 50 (1.97) (2)
ZCK Y41
ZCK Y43
ZCK Y49
ZCK Y39
Thermoplastic
roller lever (2)
Steel
roller lever (2)
ZCK Y31
ZCK Y33
Limit Switches
XCKS—Double Insulated, Modular
Steel ball bearing
mounted roller lever (2)
ZCK Y34
For actuation from
left AND right
or
from left OR right
ZCK D05
Body with double-pole 2 C/O
staggered, snap action contact
cable entry for PG 13
2 step, 1 from left and 1 from right (1)
ZCK S404
Dimensions: mm (in.)
1.
For further details, see page 130. For a cable entry tapped ISO M20 x 1.5, add H29 to the catalog number. Example: ZCKS1 becomes ZCKS1H29.
To convert PG 13 to 1/2" NPT, use adapter DE9RA1212.
: N/C contact with positive opening operation or head assuring positive opening operation, when properly mounted and using a conforming operator.
2. Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
3. Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
129
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Bodies with 2-pole contact
0.080
(0.176)
ZCKS5
0.080
(0.176)
ZCKS5H29
0.080
(0.176)
ZCKS6
0.080
(0.176)
ZCKS6H29
0.080
(0.176)
ZCKS7
0.080
(0.176)
ZCKS7H29
0.080
(0.176)
ZCKS8
0.080
(0.176)
ZCKS8H29
0.080
(0.176)
ZCKS9
0.080
(0.176)
ZCKS9H29
0.080
(0.176)
21
23
13
21
ZCKS2H29
22
ISO M20 x 1.5
14
0.080
(0.176)
11
ZCKS2
13
1/2" NPT
22
ISO M20 x 1.5
13
14
ISO M20 x 1.5
1/2" NPT
ISO M20 x 1.5
23
21
1/2" NPT
22
14
21
22
12
21
1/2" NPT
24
14
13
—
1/2" NPT
24
—
ISO M20 x 1.5
21
N/C + N/C
snap action
(XE2S P2141)
0.080
(0.176)
1/2" NPT
22
Limit Switches
N/O + N/O
simultaneous,
slow break
(XE2N P2131)
ZCKS1H29
ISO M20 x 1.5
22
N/C + N/C
simultaneous,
slow break
(XE2N P2141)
0.080
(0.176)
11
1 step
N/O + N/C
make before make,
slow break
(XE2N P2161)
ZCKS1
1/2" NPT
12
N/C + N/O
break before make,
slow break
(XE2N P2151)
Catalog number
13
2 C/O
simultaneous,
snap action
(XES P3021)
Weight
kg (lb)
Cable entry
14
N/C + N/O
snap action
(XE2S P2151)
Positive
operation
(1)
Function
diagram
11
With contact
block
ISO M20 x 1.5
12
Type
Bodies with double-pole contact and spring return rotary head
Without operating lever
21
23
11
22
Weight
kg (lb)
Cable entry
Catalog number
1/2" NPT
ZCKS404
0.150
(0.331)
ISO M20 x 1.5
ZCKS404H29
0.150
(0.331)
Cable entry
Catalog number
ZCKSD31
0.080
(0.176)
ZCKSD31H29
0.080
(0.176)
ZCKSD39
0.080
(0.176)
ZCKSD39H29
0.080
(0.176)
ZCKSD37
0.080
(0.176)
ZCKSD37H29
0.080
(0.176)
ZCKSD35
0.080
(0.176)
ZCKSD35H29
0.080
(0.176)
—
24
2 C/O
staggered,
snap action
12
2 step
1 from left and
1 from right
Positive
operation
(1)
Function
diagram
13
With contact
block
14
Type
13
14
13
14
13
1/2" NPT
14
33
34
ISO M20 x 1.5
22
1/2" NPT
21
ISO M20 x 1.5
32
N/C + N/C + N/O
snap action
(XE3S P2141)
1/2" NPT
21
N/C + N/O + N/O
snap action
(XE3S P2151)
Positive
operation
(1)
32
Function
diagram
31
With contact
block
31
Type
31
Bodies with 3-pole contact and 1 cable entry
ISO M20 x 1.5
1.
22
33
13
1/2" NPT
14
ISO M20 x 1.5
34
32
N/C + N/O + N/O
break before make,
slow break
(XE3N P2151)
22
N/C + N/C + N/O
break before make,
slow break
(XE3N P2141)
21
1 step
Weight
kg (lb)
: N/C contact with positive opening operation or head assuring positive opening operation, when properly mounted and using a
conforming operator.
130
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Contact blocks
Type of contact
Function diagram
For body
Positive
operation (1)
Catalog number
Weight
kg (lb)
ZCKS5
XE2N P2151
0.020
(0.044)
XES P3021
0.045
(0.099)
ZCKS6
XE2N P2161
0.020
(0.044)
ZCKS7
XE2N P2141
0.020
(0.044)
XE2N P2131
0.020
(0.044)
ZCKS9
XE2S P2141
0.020
(0.044)
ZCKSD31
XE3S P2151
0.035
(0.077)
ZCKSD39
XE3S P2141
0.035
(0.077)
ZCKSD37
XE3N P2141
0.035
(0.077)
ZCKSD35
XE3N P2151
0.035
(0.077)
21
0.020
(0.044)
22
12
24
13
14
22
23
21
14
21
22
11
24
21
22
—
—
1.
34
14
13
14
21
22
14
13
22
13
14
33
21
32
31
32
31
34
N/C + N/O + N/O
break before make,
slow break
32
N/C + N/C + N/O
break before make,
slow break
21
N/C + N/C + N/O
snap action
22
N/C + N/O + N/O
snap action
13
3-pole contact
: N/C contact with positive opening operation or sub-assembly assuring positive opening operation, when properly mounted and
using a conforming operator.
Other versions
Gold flashed contacts.
Please consult your local sales office.
1/2" NPT Adapter
Description
Catalog number
PG 13 to 1/2" NPT adapter
DE9RA1212
Weight
kg (lb)
131
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
21
22
21
22
11
23
14
13
14
13
XE2S P2151
ZCKS8
33
N/C + N/C
snap action
12
N/O + N/O
simultaneous,
slow break
13
N/C + N/C
simultaneous,
slow break
14
N/O + N/C
make before break,
slow break
ZCKS1
ZCKS2
11
2 C/O
simultaneous,
snap action
12
N/C + N/O
break before make,
slow break
31
N/C + N/O
snap action
13
2-pole contact
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
ZCKS1
1,8
ZCKS2
0
0,9
ZCKS9
1,8
11-12
21-22
11-12
21-22
0
0,9
5,5mm
21-22
31-32
13-14
21-22
31-32
13-14
1,8
1,5
0
ZCKS9
0
1,5
mm
ZCKS2
21-22
13-14
21-22
13-14
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
ZCKS9
ZCKSD39
11-12
21-22
11-12
21-22
21-22
31-32
13-14
21-22
31-32
13-14
23˚
0
ZCKS7
7,6(P)
3,1
ZCKS8
5,6(P)
13-14
23-24
11-12
21-22
3,1(A) 5,5mm
3,1(A)
mm
mm
ZCKSD35
7,8(P)
3,1 5,6(P)
21-22
33-34
13-14
0
1,5
5,2 mm
mm
ZCKS5
ZCKS6
ZCKS7
21-22
13-14
21-22
13-14
11-12
21-22
0
ZCKSD37
58˚(P)
ZCKSD31
23˚ 42˚(P)
21-22
33-34
13-14
21-22
33-34
13-14
33˚ 80˚
0
11˚
80˚
0
ZCKS2
ZCKS5
21-22
13-14
21-22
13-14
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
21-22
13-14
0
ZCKS8
13-14
23-24
23˚
ZCKSD35
58˚(P)
23˚ 42˚(P)
21-22
33-34
13-14
33˚ 80˚
0
11˚
80˚
ZCKS6
21-22
13-14
ZCKS7
ZCKS8
11-12
21-22
13-14
23-24
0
0
ZCKS9
ZCKSD39
11-12
21-22
11-12
21-22
21-22
31-32
13-14
21-22
31-32
13-14
ZCKSD37
ZCKSD31
23˚
23˚
21-22
33-34
13-14
21-22
33-34
13-14
21-22
31-32
13-14
0
33˚ 80˚
0
80˚
ZCKSD35
23˚
23˚
21-22
33-34
13-14
0
11˚
33˚ 80˚
80˚
ZCKS1
ZCKS2
ZCKS5
ZCKS6
ZCKS7
21-22
13-14
21-22
13-14
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
21-22
13-14
21-22
13-14
11-12
21-22
ZCKS8
13-14
23-24
0
0
0
ZCKS9
ZCKSD39
23˚
11-12
21-22
11-12
21-22
ZCKSD37
58˚(P)
21-22
31-32
13-14
21-22
31-32
13-14
0
ZCKSD31
23˚ 42˚(P)
21-22
31-32
13-14
23˚
21-22
33-34
13-14
21-22
33˚ 80˚
0
0 11˚
33-34
13-14
0
80˚
11˚
ZCKS1
ZCKS2
ZCKS5
ZCKS6
21-22
13-14
21-22
13-14
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
21-22
13-14
21-22
13-14
0
0
ZCKSD35
58˚(P)
21-22
33-34
13-14
23˚ 42˚(P)
33˚ 80˚
0
80˚
ZCKS7
ZCKS8
11-12
21-22
13-14
23-24
0
40˚
0
14˚
80˚
0
80˚
G contact closed
23
21
24
22
21
22
11
23
24
13
11
12
13
14
H contact open
30˚
21-22
33-34
13-14
40˚
0
14˚
Actuated from left
12
Unactuated
ZCKSD35
30˚
Actuated from right
(A) = cam displacement
21
0
21-22
33-34
13-14
21-22
33-34
13-14
22
0
ZCKSD31
30˚
21-22
31-32
13-14
11
ZCKSD37
23
21-22
31-32
13-14
21-22
31-32
13-14
24
11-12
21-22
11-12
21-22
13
ZCKSD39
12
ZCKS9
30˚
Contact operation
5,2 mm
5,5mm
21-22
31-32
13-14
0 11˚
ZCKS404 (body
with head)
21-22
33-34
13-14
21-22
33-34
13-14
3 5,5mm
5,5mm
ZCKSD31
3,1 5,6(P)
ZCKS1
0
Heads ZCKD06,
D08 with body
3,1
ZCKSD37
7,8(P)
1,8 3,2(P)
21-22
33-34
13-14
0
0
0
Heads ZCKD05
(positive
operation only
assured with a
operating
lever) with body
5,2 mm
0
1,5
ZCKS1
0
Heads ZCKD39,
D41, D49, D54,
D55, D59, D81,
D91 with body
0
mm
1,5
ZCKSD35
4,5(P)
21-22
13-14
21-22
31-32
13-14
0
5,5mm
5,5mm
1,8
0
5,2(A)
21-22
13-14
3,1
13-14
23-24
1,8
5,5mm
ZCKS6
3,1(A) 5,6(P)
21-22
31-32
13-14
21-22
31-32
13-14
14
Limit Switches
Heads ZCKD31,
D33, D34 with
body
ZCKS5
ZCKSD39
3,1(A) 7,8(P)
11-12
21-22
11-12
21-22
1,8
0 0,9
3,1(A)
0
3 5,5mm
21-22
33-34
13-14
21-22
33-34
13-14
5,5mm
ZCKS2
mm
1,8
ZCKSD31
1,8 3,2(P)
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
0
Heads ZCKD02,
D029 with body
ZCKSD37
4,5(P)
21-22
31-32
13-14
3,1(A) 7,8(P)
21-22
13-14
21-22
13-14
5,5mm
3
ZCKS8
3,2(P)
11-12
21-22
5,5mm
0,9
0 0,9
ZCKS1
21-22
13-14
0
ZCKSD39
4,5(P)
ZCKS7
3 4,4(P)
21-22
13-14
0
5,5mm
ZCKS6
1,8 3,2(P)
1,8
11-12/21-22
13-14/23-24
11-12/21-22
13-14/23-24
14
Heads ZCKD01,
D109 with body
ZCKS5
4,5(P)
21-22
13-14
21-22
13-14
(P) = positive opening point
132
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, Plastic, Conforming to CENELEC EN 50041
XCKS—Double Insulated, Modular
Plunger heads
ZCKD01
ZCKD019
ZCKD02
ZCKD029
16
16
4
4
16
ZCKD39
55
ZCKD49
53
57
10
57
6
45
54,5
76,5
63
41
10
29,5...84
51,5...106
39
49,5
ZCKD41
45...99,5
67...121,5
Rotary heads
ZCKD31, D33, D34
6
49,5
36,5
36,5
16
60
65
Limit Switches
58
65
ZCKD54, D55, D59
ZCKD81
(5)
53
5
53
179
113,5
(1)
5
(2)
(3)
(4)
ZCKD91
57
Multi-directional heads
ZCKD06
(3)
137 max.
137 max.
212 max.
(4)
49
49
46.5
(5)
24
24
26.2
Bodies with contacts
ZCKS1, S2, S5, S6, S7, S8, S9
ZCKS1H29, S2H29, S5H29,
S6H29, S7H29, S8H29, S9H29
ZCKSD3•, SD3•H29
ZCKD08
16
NOTE: operating lever spindle threaded M6.
16
ZCKS404, S404H29
M6
10
32
(2)
115 max.
115 max.
190 max.
Ø
98,5
60
2xØ5,8
(1)
131
144
72,5
Ø
2xØ5,3
(1)
29,5
36
=
30
40
60
(1) rod
U 3, L = 125
Ø 3, L = 125
Ø 6, L = 200
6,5
ZCK
D54
D55
D59
=
29,5
57
=
30
=
40
DE9RA1212 (PG 13 to 1/2" NPT adapter)
21.3
1.
2.
(2)
20.4
25.4
(1)
1.
1 tapped entry for PG 13 conduit thread (convertible to 1/2" NPT using adapter
DE9RA1212); or 1 tapped entry for ISO M20 x 1.5 conduit thread (with suffix H29
added to the catalog number).
Ø: 2 elongated holes Ø 5.3 x 7.3.
Tapped entry for 1/2" NPT conduit
PG 13 threaded sleeve
133
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
b XCR
v With head for rotary movement operators, spring return to off position
562250
562249
562248
1 contact actuation position per direction
Page 136
v With head for rotary movement operators, stay put
500779_1
1 contact actuation position per direction
v With head for rotary movement operators, spring return to off position
562253
2 contact actuation positions per direction
1 actuated at 10°, other contact actuated at 18°
562252
Limit Switches
Page 136
b XCRT
Page 138
134
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
Ambient air temperature
Vibration resistance
Shock resistance
Electric shock protection
Products
Machine assemblies
Standard version
Special version
IEC/EN 60947-5-1, VDE 0660-200 (CSA C22-2 n° 14 for XCR), CCC (for XCR)
IEC/EN 60204-1, NF C 79-130
XCRA, B, E, F: CSA A300
XCRA, B, E, F: CSA A300, 1/2" NPT
Standard version
“TC”
Operation: -25…+70 °C (-13…+158 °F); Storage: -40…+70 °C (-40…+158 °F)
9 gn (10…500 Hz)
XCRA, B, E, F: 68 gn; XCRT: 30 gn (18 ms)
Class I conforming to IEC 60536 and NF C 20-030
Degree of protection
XCRA, B, E, F: IP 54 conforming to IEC 60529; IP 545 conforming to NF C 20-010
XCRT: IP 65 conforming to IEC 60529; IP 655 conforming to NF C 20-010
Enclosure
Cable entry
Metal, except XCRT315: polyester
Tapped entry for PG 13 (PG 13.5) conduit thread
Contact block characteristics
Rated operational characteristics
a AC-15; A300 (Ue = 240 V, Ie = 3 A)
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated insulation voltage
Ui = 500 V degree of pollution 3 conforming to IEC 60947-1 and VDE 0110, group C conforming to NF C 20-040
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Screw clamp terminals
Minimum actuation speed
Electrical durability
N/C contacts with positive opening operation to IEC 60947-5-1 Section 3, EN 60947-5-1
≤ 25 mΩ conforming to NF C 93-050 method A or IEC 60255-7 category 3
10 A cartridge fuse type gG (gl)
XE2SP2151: Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
XE2NP2151: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCRT contacts: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XE2SP2151 and XCRT contacts: 0.01 m/minute (0.03 ft/minute),
XE2NP2151: 6 m/minute (19.68 ft/minute)
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Maximum operating rate: 3600 operating cycles per hour
Load factor: 0.5
a.c. supply
a 50/60 Hz
inductive circuit
Millions of operating cycles
XE2SP2151
XE2NP2151
5
Ithe
1
110 V
0,5
24 V
230/400 V
48 V
0,1
0,5
Limit Switches
Cabling
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
1
5
4
3
Ithe
230 V
2
12/24/48 V
110 V
1
0,5
0,2
10
3 4 5
Current in A
2
Millions of operating cycles
Rated impulse withstand voltage
Positive operation (Depending on model)
Resistance across terminals
Short-circuit protection
0,1
0,5
1
2
3 4 5
10
Current in A
Millions of operating cycles
XCRT contacts
5
4
3
2
1
230 V
48 V
0,5
0,1
0,5
d.c. supply c
Ithe
12/24 V
110 V
1
2
10
3 4 5
Current in A
Voltage
24 V
48 V
120 V
XE2SP2151
10
7
4
Power switched in W for 5 million
XE2NP2151
13
9
7
operating cycles W
XCRT contacts
10
7
4
For XE2SP2151 on a or c N/C and N/O contacts simultaneously loaded to the values shown with reverse
polarity.
135
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry
Type of head
Maximum displacement
Rotary with spring return to off position
55° in each direction
Type of operator
Metal rod, U 6 mm
(0.24 in.)
1.
Catalog numbers of complete switches (
12
21
13
21
14
22
14
22
Two 2-pole 1 N/C + 1 N/O
snap action
XE2SP2151
1st contact
Crossed rods for XCRE•8, “T” rods for XCRF•7.
Both contacts operate in each
direction
XCRA11
55
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
XCRA12
30 (P) 0 30 (P)
16 16
55
5
55
(1)
(2)
5
34 (P)
34 (P) 0
20 20
55
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
XCRE18
30 (P) 0 30 (P)
16 16
55
90
(1)
(2)
5
5
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
75 (P)
75 (P) 0
90
65
65
25
5
XCRB15
34 (P)
34 (P) 0
20 20
55
55
(1)
(2)
5
5
XCRA51
90
(1)
(2)
5
1 contact operates in each
direction
XCRB51
XCRB52
0
21-22
13-14
0
(1)
(2)
21-22
13-14
21-22
13-14
Weight, kg (lb)
Contact operation
XCRB55
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
1.110
1.145
1.155
contact closed (P) = positive opening point
contact open
1. 1st contact
2.
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
(1)
(2)
XCRF57
0
0
(1)
(2)
35
XCRE58
21-22
13-14
0
(1)
(2)
(1)
(2)
35
22
2nd contact
25
75 (P) 0
75 (P)
65
65
90
0
(1)
(2)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
5
XCRA55
21-22
13-14
15 (P)
(1)
(2)
XCRF17
34 (P)
34 (P) 0
20 20
55
0
(1)
(2)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
5
XCRA52
0
21
13
Both contacts operate in each
direction
55
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
(1)
(2)
21-22
13-14
14
Limit Switches
Two 2-pole 1 N/C + 1 N/O
break before make, slow
break XE2NP2151
21
30 (P) 0 30 (P)
16 16
55
XCRB12
5
22
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
5
XCRB11
55
12
55
(1)
(2)
XCRA15
2nd contact
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
14
Metal rods, U 6 mm (0.24 in.)
crossed or “T” (1)
Large thermoplastic
roller lever
N/C contact with positive opening operation)
1 contact operates in each
direction
1st contact
Thermoplastic roller lever
Stay put
90° in each direction
(1)
(2)
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
(1)
(2)
1.135
2nd contact
Complementary characteristics not shown under general characteristics (page 125)
Maximum actuation speed
Minimum torque
Cable entry
1.5 m/s (4.92 ft/s)
For tripping
For positive opening
0.45 N•m (3.98 lb-in)
0.60 N•m (5.31 lb-in)
0.75 N•m (6.64 lb-in)
0.70 N•m (6.20 lb-in)
1 entry tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5).
Clamping capacity 9 to 12 mm (0.35 to 0.47 in.).
1/2" NPT with adapter DE9RA1212.
136
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Hoisting and Material Handling
XCR—Complete Switches with One Cable Entry
Separate components
XCRZ09
XCRZ05
XCRZ1•
For
switches
Rod, U 6 mm (0.24 in.)
XCRA
XCRB
Type
Catalog
number
Weight
kg (lb)
L = 200 mm (7.87 in.)
XCRZ03
0.020 (0.044)
L = 300 mm (11.81 in.)
XCRZ04
0.030 (0.066)
Roller lever
thermoplastic roller
XCRA
XCRB
—
XCRZ02
0.050 (0.110)
Large roller lever
thermoplastic roller
XCRA
XCRB
—
XCRZ05
0.090 (0.198)
Quick mounting/
release bracket
XCRA, XCRB
XCRE, XCRF
—
XCRZ09
0.520 (1.146)
2-pole 1 N/C + 1 N/O
snap action
XCRZ12
0.135 (0.298)
2-pole 1 N/C + 1 N/O
break before make,
slow break
XCRZ15
0.135 (0.298)
Contact block
(2 contacts) with
mounting plate
XCRA, XCRB
XCRE, XCRF
Description
Application
Sold in lots of
Unit catalog
number
Adapter
PG 13.5 to
ISO M20 x 1.5
5
DE9RA13520
0.050 (0.110)
Adapter
PG 13.5 to
1/2" NPT
5
DE9RA1212
0.050 (0.110)
Weight
kg (lb)
137
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
XCRZ02
Description
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included
Type of switch
Standard
Features
For corrosive atmospheres
Zinc alloy enclosure
Colour: industrial blue
Zinc plated steel lever,
spring return to off position
Cam angles: 10° and 18°
Maximum displacement: 90°
Zinc alloy enclosure
Colour: blue
Stainless steel lever,
spring return to off position
Cam angles: 10° and 18°
Maximum displacement: 90°
Glass reinforced polyester
enclosure
Colour: grey
Stainless steel lever,
spring return to off position
Cam angles: 10° and 18°
Maximum displacement: 70°
Catalog numbers of complete switches
11
XCRT115
90 10
XCRT215
0
10 90
12
11-12
13-14
11-12
13-14
90 10
XCRT315
0
10 90
11-12
13-14
11-12
13-14
4
4
70 10
0
10 70
11-12
13-14
11-12
13-14
4
4
4
4
11
90 18
0
18 90
11-12
13-14
11-12
13-14
12
13
1st contact
14
Limit Switches
14
13
2 single-pole C/O snap action
4
90 18
0
18 90
4
4
70 18
0
18 70
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
4
4
4
2nd contact
Weight, kg (lb)
Contact operation
1.170 (2.579)
contact closed
contact open
1.170 (2.579)
1.520 (3.351)
Complementary characteristics not shown under general characteristics (page 125)
Minimum tripping torque
Cable entry
1.0 N•m (8.85 lb-in)
1 entry tapped for PG 13 conduit thread conforming to NF C 68-300 (DIN PG 13.5)
Clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
1/2" NPT with adapter DE9RA1212 included
Switch operation
Normal position
Fault signalling
Stopping of the conveyor belt
Maximum rotation
Dimensions:
page 141
138
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Conveyer Belt Shift Monitoring
XCRT—Complete Switches with One Cable Entry and 1/2" NPT Adapter Included
Separate components
Description
Type
For
switches
Catalog
number
Zinc plated steel
XCRT115
XCRT215
XCRZ901
0.230 (0.507)
XCRT115
XCRT215
XCRZ902
0.230 (0.507)
XCRT315
XCRZ903
0.230 (0.507)
Roller with lever
Stainless steel
Quick mounting/release
bracket
—
XCRT115
XCRT215
XCRZ09
0.520 (1.146)
Contact block (2 contacts)
with mounting plate
Single-pole C/O
snap action
XCRT•15
XCRZ42
0.135 (0.298)
Description
Application
Sold in
lots of
Unit catalog
number
Adapter
PG 13.5 to
ISO M20 x 1.5
5
DE9RA13520
0.050 (0.110)
Adapter
PG 13.5 to
1/2" NPT
5
DE9RA1212
0.050 (0.110)
Weight
kg (lb)
Limit Switches
XCRZ9••
Weight
kg (lb)
XCRZ09
XCRZ42
139
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
XCRA11, B11, A51, B51
XCRA12, B12, A52, B52
72…60
66
9
(2)
(3)
(1)
75
85
=
75
=
85
= 32 =
53
75
85
=
75
4
XCRA15, B15, A55, B55
(1)
=
= 32 =
53
=
95
95
85
18
18
=
=
6
=
XCRE18, E58, F17, F57
Limit Switches
66
68
9
6
=
75
= 32 =
53
=
(1)
75
85
85
(1)
75
85
=
75
=
=
95
= 32 =
53
=
1 tapped entry for PG 13 conduit thread.
Rod length: 200 mm (7.87 in.).
Rod + roller length: 160 mm (6.30 in.).
Rod length: 300 mm (11.81 in.) for XCRF17 and F57, 200 mm (7.87 in.) for XCR E18 and E58.
Supplementary mounting using 2 adjustable lugs (included with switch)
Horizontally positioned
Vertically positioned
36
95
= =
=
=
107
11
=
85
5
10
=
137
95
100
117
=
11
=
5
=
=
10
127
53
Quick mounting/release bracket XCRZ09
140
1.
2.
3.
4.
(4)
85
95
18
18
=
=
78
102
(2)
50
50
Ø: 1 elongated hole Ø 6 x 8.
Characteristics:
pages 135 and 136
Catalog numbers:
page 136
Operation:
page 136
140
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Hoisting, Mechanical Handling, and Conveyer Belt Shift Monitoring
XCR and XCRT
XCRT115, T215
66
(2)
= 32 =
(3)
75
85
=
53
75
=
95
85
18
=
(1)
80
(2)
=
Limit Switches
XCRT315
80
107
(4)
=
105
146
54
=
188
(4)
(5)
83
87
3.
4.
1 tapped entry for PG 13 conduit thread.
70° max.
Supplementary mounting using 2 adjustable lugs (included with XCRT115 and T215)
Horizontally positioned
Vertically positioned
36
127
1 plain entry for PG 13 conduit thread.
Quick mounting/release bracket XCRZ09
95
= =
=
=
11
85
=
=
5
10
=
137
117
95
100
=
107
5.
11
=
5
=
=
10
200 max., 83 min.
90° max.
53
70
140
1.
2.
=
85
Ø: 1 elongated hole Ø 6 x 8.
Characteristics:
pages 135 and 138
Catalog numbers:
page 138
50
50
Operation:
page 139
141
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC
500770_1
500769_1
v With head for linear movement (plunger)
500768_1
b XC1AC
with slow break contacts
500772_1
500771_1
Page 144
Limit Switches
Page 144
142
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC
Environment characteristics
Conformity to standards
Product certifications
Protective treatment
Ambient air temperature
IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
CSA 600 V (ac) HD
Standard “TC”, special “TH”
- 25…+70 °C (-13…+158 °F)
- 40…+70 °C (-40…+158 °F)
All positions
9 gn (10…500 Hz) conforming to IEC 60068-2-6
95 gn (11 ms) conforming to IEC 60068-2-27
Class I conforming to IEC 60536 and NF C 20-030
IP 65 conforming to IEC 60529 and NF C 20-010
10 million operating cycles
3 tapped entries for PG 13 conduit thread
Special version
Version
For operation
For storage
Operating position
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Mechanical durability
Cable entry
Contact block characteristics
Resistance across terminals
Minimum tripping force
Terminal referencing
Short-circuit protection
Electrical durability
10 A
a 500 V and c 600 V conforming to IEC 60947-5-1, NF C 20-040
a and c 600 V conforming to CSA C22-2 n° 14
≤ 8 mΩ
XC1AC1•1: 33 N (7.42 lb); XC1AC1•6: 23 N (5.17 lb); XC1AC1•7: 29 N (6.52 lb)
Conforming to CENELEC EN 50013
10 A cartridge fuse type gG (gl)
•
•
•
•
a.c. supply
a 50/60 Hz
inductive circuit
d.c. supply c
inductive circuit
Conforming to IEC 60947-5-1 Appendix C
Utilization categories AC-15 and DC-13
Maximum operating rate: 3600 operating cycles/hour
Load factor: 0.5
Slow break contact blocks
Power switched in VA
Voltage V
For 1 million operating cycles
For 3 million operating cycles
Power switched in W
Voltage V
For 1 million operating cycles
For 3 million operating cycles
48
450
170
110
900
350
230
1900
430
48
100
35
110
100
40
230
95
33
Limit Switches
Conventional thermal current
Rated insulation voltage
Slow break contact blocks
143
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included
Type of head
Type of operator
Plunger
End plunger
End ball bearing
plunger
Roller lever
Offset roller
lever
Reinforced
roller lever
Roller lever on
needle roller
bearing
Catalog numbers of complete switches
XC1AC111
13
11
Single pole C/O
slow break ZC1AZ11
2,1
XC1AC115
mm
13
XC1AC121
6 7,5
14
12
13
11
14
12
4,3
22
23
XC1AC151
5,6 9
24
14
21
11
3,7
XC1AC165
22
12
XC1AC175
4,8 8,5
4,8 8,5
24
mm
5,8
mm
0.530 (1.168)
0.530 (1.168)
contact closed
contact open
4
5,8
12
11-12
21-22
mm
XC1AC177
6
5,5
mm
XC1AC179
6
12
13-14
23-24
0.595 (1.312)
4
12
5,5
12
7,6 mm
mm
XC1AC169
11-12
21-22
mm
13-14
23-24
7 11,5
13-14
23-24
mm
XC1AC167
XC1AC178
7,6 mm
0.595 (1.312)
7 11,5
12
6,2
12
13-14
23-24
6
4,5
mm
XC1AC159
13-14
23-24
11-12
21-22
mm
12,5
11-12
21-22
mm
12
6,2
XC1AC176
13-14
23-24
6
4,5
5
12,5
mm
7,2 11,5
XC1AC168
mm
XC1AC149
XC1AC157
13-14
23-24
11-12
21-22
mm
5
6,5
mm
11-12
21-22
mm
11,5
11-12
13-14
mm
7,2 11,5
4,4
11,5
6,5
12
XC1AC158
13-14
23-24
9
4,9
5,5
mm
XC1AC139
XC1AC147
11-12
21-22
XC1AC166
11-12
21-22
mm
XC1AC171
23
13
3,7
9
4,9
mm
mm
5,6 9
mm
7
12
XC1AC156
13-14
23-24
mm
XC1AC161
5,5
4,4
6,8
mm
11-12
13-14
XC1AC148
11-12
21-22
mm
XC1AC155
13-14
23-24
Weight, kg (lb)
Contact operation
9,3
11-12
21-22
4,5 10,5
mm
XC1AC146
mm
11-12
21-22
2-pole N/O + N/O
staggered, slow break ZC1AZ17
4,3
9,3
7
6,8
XC1AC137
11-12
13-14
mm
XC1AC145
13-14
23-24
2-pole N/C + N/C
staggered, slow break ZC1AZ16
11-12
13-14
5,2 11,5
11-12
13-14
mm
XC1AC138
4,5 10,5
8
4,8
mm
XC1AC141
21
11
12
13
2-pole N/O + N/O
simultaneous, slow break ZC1AZ15
3,5
8
mm
XC1AC129
11-12
13-14
mm
6,2
5,2 11,5
7 11,5
11,5
11-12
13-14
mm
XC1AC127
11-12
13-14
1,6
11,5
6,2
mm
XC1AC128
XC1AC136
XC1AC119
11-12
13-14
7 11,5
8
1,6
12
7,3
mm
11-12
13-14
11-12
13-14
4,8
7,3
6,8 mm
8
11-12
21-22
14
Limit Switches
3,5
XC1AC117
11-12
13-14
XC1AC126
XC1AC135
2,3
12
6 7,5
6,8 mm
11-12
13-14
2-pole N/C + N/C
simultaneous, slow break ZC1AZ14
mm
11-12
13-14
XC1AC131
2,3
XC1AC118
11-12
13-14
5,6
XC1AC125
11-12
13-14
2-pole N/O + N/C
make before break, slow break ZC1AZ13
9
11-12
13-14
5,6
14
12
11
2-pole N/C + N/O
break before make, slow break ZC1AZ12
2,1
9
11-12
13-14
XC1AC116
12
13-14
23-24
7,5 mm
0.870 (1.918)
7,5 mm
0.870 (1.918)
Complementary characteristics not shown under general characteristics (page 135)
Switch actuation
Type of actuation
On end
By 30° cam
A
Maximum actuation speed
Cable entry
Connection
B
0.5 m/s
Direction A: 1 m/s (3.28 ft/s); Direction B: 0.5 m/s (1.64 ft/s) (1)
(1.64 ft/s)
3 tapped entries for PG 13 (DIN PG 13.5) conduit thread, clamping capacity 9 to 12 mm (0.35 to 0.47 in.)
(2 entries fitted with blanking plug)
1/2" NPT with adapter DE9RA1212
Screw terminals. Clamping capacity: min 1 x 0.5 mm 2, max 1 x 2.5 mm 2
1.
For a 45° cam the maximum actuation speed becomes 0.5 m/s (1.64 ft/s) and for a 15° cam, 1 m/s (3.28 ft/s).
144
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Complete Switches with Slow-Break Contacts and 1/2" NPT Adapter Included
XC1AC1•1
XC1AC1•5
XC1AC1•6
20
26
5
53
53
20
37
=
(1)
83
=
67
44
XC1AC1•8
=
(1)
77
(1)
110
45,5
Ø28
44
(2)
Tapped entry for 1/2" NPT conduit
PG 13 threaded sleeve
73,5
1.
2.
21.3
83
156,5
56
139
12
83
(1)
53
25.4
30
20
14
=
77
20.4
53
37
67
DE9RA1212
(PG 13 to 1/2" NPT adapter)
XC1AC1•7, XC1AC1•9
3
5
=
44
Limit Switches
67
77
44
12
139
47
12
83
=
(1)
130
30
113
12
83
12
56
53
=
67
77
=
(1)
44
=
67
=
77
1. 3 tapped entries for PG 13 conduit thread or ISO 20 with adapter DE9RA1620.
Ø: 2 elongated holes Ø 6.5 x 10.
145
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts
Plunger heads
Type of operator
Maximum actuation
speed
Type of actuation
Catalog number
Weight
kg (lb)
For actuation on end
ZC1AC001
End plunger
0.5 m/s (1.64 ft/s)
ZC1AC001
0.035
(0.077)
0.5 m/s (1.64 ft/s)
ZC1AC005
0.050
(0.110)
ZC1AC006
0.100
(0.220)
ZC1AC007
0.375
(0.827)
ZC1AC008
0.100
(0.220)
ZC1AC009
3.380
(7.452)
For actuation by 30° cam
End ball bearing
plunger
A
Roller lever
B
Direction A 1 m/s (3.28 ft/s)
Direction B 0.5 m/s (1.64 ft/s)
ZC1AC005
Reinforced roller lever
A
B
Direction A 1 m/s (3.28 ft/s)
Direction B 0.5 m/s (1.64 ft/s)
Offset roller lever
A
B
Direction A 1 m/s (3.28 ft/s)
Direction B 0.5 m/s (1.64 ft/s)
A
B
Direction A 1 m/s (3.28 ft/s)
Direction B 0.5 m/s (1.64 ft/s)
ZC1AC006
Contact blocks
12
14
11
13
C/O, single pole
12
14
11
13
N/C + N/O break before make
12
14
11
21
N/O + N/C make before break
ZC1AC007
ZC1AC009
Catalog number
Weight
kg (lb)
13
Function diagram
11
Type of contact
12
22
13
23
N/C + N/C simultaneous
14
24
11
21
N/O + N/O simultaneous
12
22
13
23
N/C + N/C staggered
ZC1AZ11
0.040
(0.088)
ZC1AZ12
0.045
(0.099)
ZC1AZ13
0.040
(0.088)
ZC1AZ14
0.045
(0.099)
ZC1AZ15
0.045
(0.099)
ZC1AZ16
0.040
(0.088)
ZC1AZ17
0.040
(0.088)
ZC1AC008
24
N/O + N/O staggered
14
Limit Switches
Roller lever on needle
roller bearing
Adapter plate
Description
Mounting plate
(For replacing an old version type RN-67522 limit switch with an XC1AC limit switch)
Catalog number
ZC1AZ8
Weight
kg (lb)
3.380
(7.452)
ZC1AZ1•
146
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Osiswitch® Classic, For Material Handling
XC1AC—Renewal Parts
Dimensions
ZC1AC001
ZC1AC005
ZC1-AC006
53
20
53
20
37
26
5
DE9RA1212
(PG 13 to 1/2" NPT adapter)
ZC1AC007, AC009
110
53
45,5
16
(1)
Ø28
(2)
Tapped entry for 1/2" NPT conduit
PG 13 threaded sleeve
73,5
1.
2.
56
21.3
53
20.4
37
3
5
30
20
Limit Switches
ZC1AC008
25.4
30
47
56
53
147
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007
Industrial Snap Switches and Limit Switches without Enclosures
Industrial Snap Switches have been incorporated in many Square D® products such as timers,
specialty push buttons, foot switches, operating mechanisms, door interlocks, motor control centers,
position switches, and many other control products.
•
Type AO2
Type AB21
Recommended Actuator—An adjustable actuator is recommended. If a non-adjustable actuator is used,
a resilient type or a mechanical stop should be used to prevent bottoming of button mechanism.
Adjustable Actuator Overtravel—Minimum recommended overtravel in both trip and reset directions is 0.015 in. (0.38 mm).
Non-Adjustable Actuator Total Travel—Maximum differential limit plus 0.030 in. (0.76 mm). Example: 0.076 in. (1.9 mm) for Type AO2.
Non-Adjustable Actuator Total Travel—Fully retracted—from mounting surface, at least 0.139 in. (3.5 mm) for Type AO1 and 0.160 in.
(4.0 mm) for Types AO2 and CO3. Fully engaged—from mounting surface, at least 0.061 in. (1.5 mm) but not closer than 0.045 in. (1.1 mm).
•
•
•
Quick Make and Break
Type of
Operator
Limit Switches
Basic
Snap Switch
Contact
Arrangement k
Type
1 N.O.
1 N.C.
AO 1
CB 31 (RH) q
1 N.C.
AO 1A
CB 32 (LH) q
Contact
Arrangement k
Rigid Roller
Lever Type
Type of
Operator
Type
2 N.O.
2 N.C.
CB 41 q
(without Side Mtg. Bracket)
1 N.O.
AO 1B
1 N.O.
1 N.C.
AO 2
CB 33 (RH) f
AO 6 (Plug-in)
CB 34 (LH) f
1 N.C.
AO 2A
1 N.O.
AO 2B
CO 3
2 N.O.
CO 6 (Plug-in)
1 N.O.
1 N.C.
AB 21 (RH) q
2 N.O.
2 N.C.
CC 1
AB 22 (LH) q
1 N.O.
1 N.C.
AP 221
2 N.O.
2 N.C.
CP 221
Operator Only
AP 201 t
Plunger Type
Roller
Plunger Type
Panel Mounting
Oiltight
AP 321
2 N.O.
2 N.C.
CP 321
AP 324 j
CP 324 j
AP 301 t
AP 304 j t
AP 323
AP 325 j
CP 323
2 N.O.
2 N.C.
CP 325 j
AP 303 t
Operator Only
AP 305 j t
Mushroom
Button Type
Panel Mounting
AB 24 (LH) f
k
1 N.O.
1 N.C.
1 N.O.
1 N.C.
Panel Mounting
AB 23 (RH) f
Type
Operator Only
CB 36 (LH)
AC 1
AB 41 q
(without Side
Mtg. Bracket)
Panel Mounting
Non-Oiltight
CB 35 (RH)
2 N.O.
2 N.C.
Cabinet
Door Type
Roller
Plunger Type
AB 26 (LH)
1 N.O.
1 N.C.
CO 7
Contact
Arrangement •
AB 25 (RH)
1 N.O.
1 N.C.
Rigid Roller
Lever Type
One Way Roller
2 N.O.
2 N.C.
Two Stage
2 N.O.
2 N.C.
Rigid Roller
Lever Type
Type of
Operator
Single-pole snap switches that contain two double-break contact elements (1 N.O. and 1 N.C.) must
be used on circuits of the same polarity. Two-pole snap switches contain two electrically separated
sets of contact elements allowing use on circuits of opposite polarity. Each set contains two doublebreak contact elements (1 N.O. and 1 N.C.) that must be used on circuits of the same polarity.
j
q
f
t
1 N.O.
1 N.C.
AP 222
2 N.O.
2 N.C.
CP 222
Operator Only
AP 202 t
Roller turned 90° from standard (perpendicular to mounting holes).
With 0.22 in. (5.6 mm) width roller.
With 0.47 in. (12.0 mm) width roller.
For use with Type AO and CO basic switches.
Maximum Current Ratings For Control Contacts—All Types
Switch
Type
Contacts
AC—50 or 60 Hz
Inductive
35% Power Factor
Direct
Opening
Contacts Meet
IEC 60947-5-1 Voltage
Requirements
Make
A
AO1, AC
AW, AO2
and AO6,
AB, AP
AW, CO3
and CO6,
CB, CC,
CP
SPDT
Form Z
No
SPST k
Form X or Y
SPDT
Form Z
No
SPST k
Form X or Y
DPDT
Form ZZ
No
DPST
Form AA or BB
120
240
480
600
120
240
480
600
120
240
480
600
40
20
10
8
40
20
10
8
30
15
7.5
6
Acceptable Wire Size . . . . . . . . . . . . .14–22 AWG
Recommended Terminal Clamp Torque 6–9 lb-in (0.7–1 Nkm)
VA
4800
4800
4800
4800
4800
4800
4800
4800
3600
3600
3600
3600
Break
A
VA
15
10
6
5
15
10
6
5
3
1.5
0.75
0.6
1800
2400
2880
3000
1800
2400
2880
3000
360
360
360
360
File E42259
CCN NKCR2
DC
Resistive 75%
Power Factor
Inductive and Resistive
Voltage
Make and
Break
Amperes
15
10
6
5
15
10
6
5
3
1.5
0.75
0.6
125
250
600
—
125
250
600
—
125
250
600
—
®
File LR25490
Class 3211-03
AC or DC
Make and Break
Amperes
Single
Double
Pole
Pole
Continuous
Carrying
Amperes
0.5
0.25
0.05
—
2.0
0.5
0.1
—
1.0
0.3
0.1
—
15
15
15
15
15
15
15
15
10
10
10
10
0.25
0.1
—
—
0.5
0.2
0.02
—
0.2
0.1
—
—
Marking
148
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Snap Action Industrial Switches
Class 9007
Approximate Dimensions and Operating Data, Types AO, CO, AP, and CP
Class 9007 Type AO, Single-Pole Snap Switch
1.06
27.0
1.06
27.0
0.25 Dia.
6.35 Operating Button
0.83
21.1
0.19
4.8
2.13
54.1
2.5
63.5
0.19
4.8
.167 Max.
1.03
26.2
.330
.310
A
0.31
7.9
1.14
29.0
2 Holes for
#6 Mounting Screws
4-#6 Binder head
Terminal Screws
1B 1A
Pole 1
A
B
2A 2B
Pole 2
Must Be
Same Polarity
B
Dual Dimensions inches
mm
2242-D24
Operating Data, in. (mm)
Pre-travel
Differential
Total travel
Operating force
2.13
54.1
2.5
63.5
Mounting
Surface
Mounting
Surface
2 Holes for
#6 Mounting Screws
.167 Max.
0.83
21.1
0.19
4.8
0.25
Dia. Operating Button
6.35
Operating Data, in. (mm)
AO1, 1A, 1B
AO2, 2A, 2B
0.057–0.074 (1.4–1.8)
0.015–0.025 (0.6–0.6)
0 .103–0.125 2.6–3.2)
7–11 oz (0.05–0.08 N)
0.057–0.074 (1.4–1.8)
0.035–0.046 (0.9–1.16)
0.103–0.125 (2.6–3.2)
10–14 oz (0.07–0.1 N)
Pre-travel 1st stage
Pre-travel 2nd stage
Differential
Total travel
Operating force
CO3
C07
0.057–0.074 (1.4–1.8)
—
0.025–0.046 (0.6–1.16)
0.103–0.125 (2.6–3.2)
7–12 oz (0.05–0.084 N)
0.035–0.060 (0.9–1.5)
0.060–0.085* (1.5–2.1)
0.010–0.020 (0.25–0.50)
—
7–12 oz (0.05–0.084 N)
Limit Switches
0.25
R
6.35
0.17 R
4.3
Class 9007 Type CO, Two-Pole Snap Switch
t Separation between first and second stage trip points is 0.020–.025 (0.5–0.6).
Note: Shipping weight of Type AO and CO is 0.25 lb (0.11 kg).
Type AP201, 221, and CP221
Type AP301, 303, 304, 305, 321, 323, 324, 325, and CP321, 323, 324, 325
*6-32 Mtg. Screw
*6-32 Mtg. Screw
0.38
9.6 Plunger to mount in
1/2" Dia. Hole in panels
up to 0.38" (9.6mm) thick.
0.25
6.35
0.47" x 32
thread
0.80
20.3
0.19
4.8
2.13
54.1
1.59
40.3
2.20
55.9
0.39
9.9
0.09
2.3
0.38
9.6
2.5
63.5
0.47" x 32
thread
0.86
21.8
NOTE: Type AP221 shown.
0.19
4.8
2.13
54.1
2.69
68.3
0.39
9.9
0.09
2.3
.414
0.83
21.0
.192
0.25
6.35
0.31
7.9
A
Plunger to mount in
1/2" Dia. Hole in panels
up to 0.38" (9.6mm) thick.
A
2.5
63.5
0.19
4.8
.414
0.83
21.0
NOTE: Type AP321 shown.
Type
Dimension A
Type
Dimension A
AP221
0.70 (17.8)
AP321, 323, 324, 325
0.70 (17.8)
CP221
0.80 (20.3)
CP321, 323, 324, 325
0.80 (20.3)
Operating Data
Pretravel
Differential
Overtravel
Total travel
Operating force
Operating Data
AP221
CP221
0.070–0.089 (1.8–2.2)
0.035–0.046 (0.9–1.2)
0.161–0.180 (4.1–4.6)
0.231–0.269 (5.8–6.8)
10–14 oz (0.07–0.1 N)
0.070–0.089 (1.8–2.2)
0.025–0.046 (0.9–1.2)
0.161–0.180 (4.1–4.6)
0.231–0.269 (5.8–6.8)
7–12 oz (0.05–0.08 N)
Pretravel
Differential
Total travel
Operating force
max.
AP321, 324
AP323, 325
CP321, 324
CP323, 325
0.060–0.150 (1.5–3.8)
0.035–0.046 (0.9–1.2)
0.200–0.340 (5.1–8.6)
20 oz (0.14 N)
0.060–0.150 (1.5–3.8)
0.035–0.046 (0.9–1.2)
0.200–0.340 (5.1–8.6)
28 oz (0.2 N)
0.060–0.150 (1.5–3.8)
0.025–0.046 (0.9–1.2)
0.200–0.340 (5.1–8.6)
26 oz (0.18 N)
0.060–0.150 (1.5–3.8)
0.035–0.046 (0.9–1.2)
0.200–0.340 (5.1–8.6)
28 oz (0.2 N)
Note: Shipping weight 0.25 lb (0.11 kg).
149
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Snap Action Industrial Switches
Class 9007
Approximate Dimensions and Operating Data, Types AB, CB, AC, and CC
Type AB21 through 24 and CB31 through 34
Dia. 0.5
12.7
Type AB25, 26 and CB35, 36
C
.240
Initial Position
Initial Position
Provisions for
#6 Mtg. Screws
Dia. 0.5
12.7
1.41
35.8
Provisions for
#6 Mtg. Screws
1.91
48.5
0.53
13.4
0.53
13.4
A
B
A
B
2.13
54.1
0.19
4.8
0.53
13.4
0.41
10.4
0.83
21.0
0.95
24.1
0.19
4.8
2.5
63.5
0.19
4.8
0.56
14.2
0.19
4.8
0.83
21.0
0.95
24.1
2.5
63.5
Note: Type CB31 RH mounting shown.
Type AB41 and CB41 same as above except without side mounting plates.
0.41
10.4
Note: Type CB35 mounting shown.
Dimension
Type
2.13
54.1
Dimension
Type
B
C
AB21, 22
1.03 (26.2)
0.5 (12.7)
0.22 (5.6)
AB23, 24
1.03 (26.2)
0.5 (12.7)
0.47 (12.0)
AB41
1.03 (26.2)
—
0.22 (5.6)
CB31, 32
1.13 (28.7)
0.59 (15.0)
0.22 (5.6)
CB33, 34
1.13 (28.7)
0.59 (15.0)
0.47 (12.0)
CB41
1.13 (28.7)
—
0.22 (5.6)
A
B
AB25, 26
1.03 (26.2)
0.5 (12.7)
C
0.22 (5.6)
CB35, 36
1.13 (28.7)
0.59 (15.0)
0.22 (5.6)
Operating Data
Pre-travel
0.16 (4.5)
Differential
0.08 (2.0)
Overtravel
0.06 (1.5)
Total travel
0.22 (5.6)
Operating force
8 oz (0.23 kg)
Note: Shipping weight 0.25 lb.
Type AC1 and CC1
Dimensions
Operating Data
AC1
0.41
0.83 10.5
21.1
0.19
4.8
(2) Holes for 10
Mtg. Screws
3.5
88.9
3.88
98.5
0.19
4.8
1
.015
.005
CC1
Pre-travel
0.16 (4.5)
0.16 (4.5)
Differential
0.05 (1.3)
0.07 (1.8)
Overtravel
0.09 (2.3)
0.09 (2.3)
Total travel
0.25 (6.4)
0.25 (6.4)
Operating force
8 oz (0.23 kg)
8 oz (0.23 kg)
B
0.41
10.4
A
Limit Switches
A
Dual Dimensions inches
mm
Note: Type AC1 shown. Shipping weight 0.25 lb.
Dimension
Type
A
B
AC1
1.91 (48.5)
1.5 (38.1)
CC1
2 (50.8)
1.59 (40.4
Note: Shipping weight 0.25 lb.
150
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Description
Mini-Switch (MS) miniature switches meet the need for very small, enclosed switches with
environmental sealing. A full range of styles are available, including top push plunger, parallel
roller plunger, cross roller plunger, rotary lever, and omnidirectional whisker. Factory prewiring with industrial grade cable (type SJTO) eliminates the need to remove the cover to wire
the switch. Bottom- or side-entrance cable connection is available.
Housings are rugged diecast zinc construction. Excellent sealing is achieved with
an epoxy compound encapsulation of the electrical cable connections and switch housing.
A Viton® O-ring seal on the plunger keeps liquids from entering the switch cavity.
Features
Shown with Standard
Bottom Entrance Cable
•
Symmetrical design and top mounting holes for easy gang mounting of several switches for
multiple switching
•
Epoxy encapsulation sealing the pre-wired heavy duty #18 AWG SJTO cable and protecting
against temporary submersion
•
•
•
•
•
•
Single-pole double-throw (SPDT) Form C or Form Z, 1 N.O. + 1 N.C. contact
Fine rotary lever adjustment
Compact diecast zinc housing
NEMA Type 6P and IP67 rated
10 ampere continuous current rating
•
•
•
•
Stainless steel rollers
•
•
•
•
Yellow or gray SJTO cable
Gold contacts for low level logic switching
Limit Switches
The heavy-duty, completely encapsulated miniature MS limit switch is intended for difficult
applications such as machine tools, earth moving equipment, and general transportation.
Key features include:
UL Listed and CSA Certified
CE Marking
Standard temperature range:
-40 to +220 °F (-40 to +104 °C)
Options
•
•
•
•
Gold crosspoint contacts
Double-break contacts (Type ML only)
Side-entrance cable or connectors
Low force (top plunger models only)
4- or 5-pin micro-connectors, AC and DC
#16 AWG SJTO cable
Tapped 8-32 holes on top of housing
Rotary Head
Conventional rotary limit switches have mounting holes in the base or body of the switch. In
our rotary design, mounting holes are located in the head also. Cycling and stress forces are
transmitted from the shaft in the head directly to the mounting bolts. The strain on the joint
between the body and the head is eliminated. The result is a stronger and more rigid
mounting, less subject to vibration or a weakness in the joint.
Bulkhead Mounted Mini-Switches
Shown with
4-Pin Micro-Connector
The MS housing is designed for multiple switching by gang mounting several switches.
File E42259
CCN NKCR
Two mounting holes can be tapped in the top of each switch (except rotary lever) for #8-32
thread bolts. Switches can be readily mounted to any frame or plate by drilling holes through
same to accommodate #8-32 bolts and switch plungers. Both sides of the housing are
counter-bored for surface mounting.
®
®
File LR 25490
Class 3211 03
Marking
151
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Types MS and ML
General Specifications
Temperature range
Enclosure rating
1 N.O.—1 N.C.
NEMA Types 1, 2, 4, 6, 6P, 12, 13, IP67
0.98 in. (25 mm) Mounting Hole Centers
3 ft (0.9 m) Cable, Standard
For other available lengths, and for a list of
options, see page 154.
Voltage Make
Break
120 AC 60 A
6A
240 AC 30 A
3A
100 mA @
125 Vac
Vibration resistance 10G (75–1200 Hz)
10.0 Amperes Continuous
Shock resistance
35G
Cable
#18 AWG SJTO
DC Contact Rating: 5 A
(Resistance), 28 Vdc
Contact Characteristics
Shown with Side-Entrance Cable
•
•
•
Type MS Circuit— Electrical Ratings/SPDT
Form C
Silver Contacts
Gold Contacts
-40 to +220 °F (-40 to +104 °C)
The minimum temperatures listed are
based on the absence of freezing
moisture or water.
Rated thermal current
10 A (standard)
Rated insulation voltage
300 Vac and Vdc
(standard)
30 mA
28 Vdc
Type ML Circuit— Electrical Rating/SPDT-DB
Form Z
Silver Contacts
1 N.O.—1 N.C.
Voltage
Make
Break
120 AC
60 A
6A
240 AC
30 A
3A
10.0 Amperes, Continuous
Gold contact switching ratings 0.1 A, 24 Vdc; 0.24 VA
DC Contact Rating: 5 A (Res), 28 Vdc
Description / Functional Diagrams
Top Plunger
MS
ML
MS
Limit Switches
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
0
.19"
min.
.004"
max.
0
.003"
max.
MS
ML
Bushing mounted—top plunger
MS
ML
Adjustable top plunger
.19"
min.
Operating Force/Torque
Contact
Form
80 oz (0.6 N)
SPDT
Form C
Silver MS01S0100
Gold MS01G0100
Contact Type
Parallel roller plunger
MS
ML
MS
0.80" max.
0.70" max.
Bk-Rd
Bk-W
Bk-Rd
Bk-W
ML
Top plunger
0.80" max.
0.70" max.
Form Z
Form C
Form Z
Form C
Form Z
ML01S0100
—
MS06S0100
MS06G0100
ML06S0100
—
MS09S0100
MS09G0100
ML09S0100
—
ML
MS
ML
Bushing mounted—parallel roller plunger
Parallel roller plunger
Bk-Rd
Bk-W
Bk-Rd
Bk-W
0
.19"
min.
.004"
max.
0
.003"
max.
.19"
min.
Operating Force/Torque
Contact
Form
80 oz (0.6 N)
SPDT
Form C
Silver MS02S0100
Gold MS02G0100
Contact Type
Cross roller plunger
MS
ML
MS
0.80" max.
0.70" max.
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
0
.19"
min.
.004"
max.
0
.003"
max.
Operating Force/Torque
Contact
Form
ML
MS
ML
Bushing mounted—cross roller plunger
MS
Form Z
ML03S0100
—
Form C
MS08S0100
MS08G0100
ML
Omnidirectional—wire whisker (NEMA Types 1, 2, 12, 13 only)
MS
Note: Lever
not included.
Bk-Rd
Bk-W
Bk-Rd
Bk-W
40°
35°
70°
Operating Force/Torque
Contact
Form
20°
Form Z
ML08S0100
—
15°
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Bk-Rd
Bk-W
Contact Type
Form Z
ML07S0100
—
.19"
min.
Rotary lever, CW and CCW
MS
ML
5°
Form C
MS07S0100
MS07G0100
Cross roller plunger
80 oz (0.6 N)
SPDT
Form C
Silver MS03S0100
Gold MS03G0100
Contact Type
Form Z
ML02S0100
—
5°
70°
48 oz-in (0.3 N•m)
SPDT
Form C
Silver MS04S0100
Gold MS04G0100
15°
15 oz-in (0.1 N•m)
Form Z
ML04S0100
—
Form C
MS05S0100
MS05G0100
152
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Description / Functional Diagram
Booted Devices
MS
ML
MS
0.80" max.
0.70" max.
Bk-Rd
Bk-W
Bk-Rd
Bk-W
ML
MS
Booted top plunger
ML
MS
ML
Booted parallel roller plunger Booted cross roller plunger
Bk-Rd
Bk-W
Bk-Rd
Bk-W
0
.19"
min.
.004"
max.
0
.003"
max.
Operating Force/Torque
Contact
Form
.19"
min.
80 oz (0.6 N)
SPDT
Form C
Form Z
Silver MS10S0100 ML10S0100
Gold MS10G0100 —
Contact Type
Form C
MS12S0100
MS12G0100
Form Z
ML12S0100
—
Form C
MS13S0100
MS13G0100
Form Z
ML13S0100
—
Note: See the available options on page 154 and add the designator (up to three) to the end of the catalog number, if applicable.
See the example on page 154 for conductor length selection.
Lever Arm Selection
There are many styles of levers to accommodate most industrial applications. The levers are diecast
metal. The standard roller levers are available with nylon rollers and are also available with steel rollers.
See the tables below. Dimensions are given as in. (mm).
Catalog Number
0.25 (6) Wide
Length
Lever
Catalog Number
0.5 (13) Wide
Catalog Number
0.75 (19) Wide
Limit Switches
Style 7 Levers—0.75 in. (19 mm) diameter, nylon or steel roller
Catalog Number
1 (25) Wide
in.
mm
Nylon
Steel
Nylon
Steel
Nylon
Steel
Nylon
0.875
22.23
7A2N
7A2
7B2N
7B2
7F2N
—
7J2N
Steel
—
1.375
34.93
7A3N
—
7B3N
—
7F3N
—
7J3N
—
—
1.5
38.10
7A1N
7A1
7B1N
—
7F1N
—
7J1N
1.75
44.45
7A7N
—
7B7N
—
7F7N
—
7J7N
—
2.00
50.8
7A4N
—
7B4N
—
7F4N
—
7J4N
—
Style 7X Levers—0.75 in. (19 mm) diameter, nylon or steel roller
Length
Catalog Number
0.25 (6) Wide
Catalog Number
0.5 (13) Wide
Catalog Number
0.75 (19) Wide
Catalog Number
1 (25) Wide
in.
(mm)
Nylon
Steel
Nylon
Steel
Nylon
Steel
Nylon
.875
22.23
7XA2N
7XA2
7XB2N
7XB2
7XF2N
—
7XJ2N
Steel
—
1.375
34.93
7XA3N
—
7XB3N
—
7XF3N
—
7XJ3N
—
—
1.5
38.10
7XA1N
7XA1
7XB1N
—
7XF1N
—
7XJ1N
1.75
44.45
7XA7N
—
7XB7N
—
7XF7N
—
7XJ7N
—
2.00
50.8
7XA4N
—
7XB4N
—
7XF4N
—
7JX4N
—
Specialty Arms and Options
Description
Length
Diameter
Width
Style 7D adjustable length, metal roller
1.38 to 3.38 (35 to 85.8)
0.75 (19)
0.25 (6.35)
7D
Style 7D adjustable length, nylon roller
1.38 to 3.38 (35 to 85.8)
0.75 (19)
0.25 (6.35)
7DN
Style 7S spring nylon rod
6 (152.4)
0.3 (7.6)
—
7S
Style 7N nylon rod
5 (127)
0.3 (7.6)
—
Corrosion proof (option available with nylon rollers only)
t
Catalog Number
7N
St
Add “S” to end of catalog number.
Lever Tightening torque: for mounting the lever on the shaft: minimum 17 lb-in (1.9 N•m).
153
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature
Class 9007 Type MS and ML
Catalog Number Interpretation and Options
For Interpretation of the Catalog Number Only
9007
M
S
0
1
S
0
1
0
0
Mini Line M
Contact Form
Conductor Length Options
S
0
0
No Cable
L
0
1
3 ft (0.9 m) (stranded)
0
2
6 ft (1.8 m)
0
3
9 ft (2.7 m)
0
4
12 ft (3.7 m)
0
5
18 ft (5.5 m)
1
3
33 ft (10 m)
Actuator Type
Top Push Plunger 0
1
Parallel Roller Plunger 0
2
Cross Roller Plunger 0
3
Contact Type
Limit Switches
Rotary Lever CW & CCW 0
4
S
10 A Silver Contacts (standard)
Omnidirectional Wire Whisker 0
5
G
Gold Contacts
Bushing Mounted Top Push Plunger 0
6
Examples ♦
Bushing Mounted Parallel Roller Plunger 0
7
Option
Description
Bushing Mounted Cross Roller Plunger 0
8
0
2
# 16 AWG SJTO Cable
Adjustable Top Push Plunger 0
9
0
6
Side Entrance 18-4 SJTO Cable
Booted Top Push Plunger 1
0
1
0
Gray 18-4 SJTO Cable
Booted Parallel Roller Plunger 1
2
1
1
# 18 AWG Individual Conductors
Booted Cross Roller Plunger 1
3
2
1
Low Force (top plunger only) 18 oz.
♦
List options in numerically ascending
order. Example: 9007MS01S030621.
See other options below.
9007MS02 Shown with
M12 Connector
MS Options
(Does not apply to ML except where noted)
Conductor Length
Designator c
No cable
00
Designator c
#16 AWG SJTO cable
02
3 ft (0.9 m )—standard
01
Side entrance, #18 AWG SJTO cable, or Connector 12, 54, 55, 82, 84 t
06
6 ft (1.8 m)
02
Gray #18 AWG SJTO cable
10
11
9 ft (2.7 m)
03
#18 AWG individual conductors
12 ft (3.7 m)
04
Male 4-pin mini-connector with 3 ft (0.9 m) cable (MS only)
12
18 ft (5.5 m)
05
Low force (NEMA Type 1 only)18 oz.
21
33 ft (10 m)
13
High Pre-Travel—adds 0.030
30
Male 4-pin micro-connector in housing (DC type) j (no cable) (MS only)
54
c
t
j
Male 5-pin micro-connector in housing (DC type) j (no cable) (ML only)
55
Tapped holes in top of plunger style housing (MS and ML)
81
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only)
82
Black 18/5 SJTO Cable (ML only)
83
Male 4-pin micro-connector in housing (AC type) (no cable) (MS only)
84
Ex: 9007MS01S0100 with a 9 ft (2.7 m) cable becomes 9007MS01S0300. 9007MS01S0100 with side entrance becomes
9007MS01S0106.
For side entry connectors, include 06, then 12, 54, 55, 82, or 84; otherwise the connector will come from bottom of housing. Example of
catalog no. with side entrance connector: 9007MS01S000654. No cable available with 54 and 55. Option 12 is supplied with 3 ft (0.9 m)
of cable.
DC connectors are rated 3 A, 250 Vac/Vdc.
Male Plug (face) Pin-outs
N.O.
#5
N.C.
#3
C
#4
#1
C
N.C.
#3
N.O.
#4
#4
GND
G
#4
N.C.
#3
G
#3
N.O.
#4
Keys
GND
#1
KEY
Option 54 (MS only)
N.O.
#2
GND
#1
KEY
Option 55 (ML only)
N.O.
#2
N.C.
#2
Option 12 (MS only)
N.C.
#3
C
#1
Option 82 (MS only)
N.O.
#2
C
#1
Key
N.C.
#2
Option 84 (MS only)
154
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Miniature
Class 9007 Type MS and ML
Dimensions
Top Push Plunger
0.20/(5.1) Dia. Typ.
mounting holes
0.40/(10.2) Dia.
C Bore
0.21/(5.3) deep
0.98
(25.0)TYP
1.39
(35.3)
0.91
(23.1)
R 0.29
(7.3)
0.62 TYP
(15.8)
0.77
(19.5)
0.75
(19.0)
0.70
(17.78)
0.31
(7.87)
1.75
TYP
(44.45)
1.56
(39.6) TYP
0.98
(24.89)
0.31
(7.8)
2.49
(63.25)
0.20 Dia. Mtg. Holes
0.406 Dia. C Bore
0.20 Deep
(0.25 Dia. Mtg.
holes optional)
1.44
(36.58)
Dual Dimensions inches
mm
Cable
SJTO
TYP
MS01, MLO1
MSO4, ML04
Parallel Roller Plunger
Cross Roller Plunger
.50
(12.7)
1.19
(30.22)
Limit Switches
0.56 Dia.
(14.2)
0.38 Dia.
(9.6)
Booted Top Push Plunger
with Mid-Side Entry Cable
Rotary Lever
MS10, ML10
Adjustable Top Push Plunger
Omini-directional
max.
1.5
(38.1)
0.56Dia.
(14.2)
0.13 Dia.
(3.3)
min.
1.30
(33.0)
1.19
(30.2)
#10-32
Hex Screw
and Locknut
0.64 Dia.
(16.25)
5.74
(145.8)
1.94
(49.27)
MS02, ML02
MS03, ML03
MS09, ML09
MS05, ML05
Bushing Mounted Top Push Plunger
Bushing Mounted Parallel Roller
Plunger
Parallel Booted Roller Plunger
Cross-Booted Roller Plunger
0.13
(3.3)
1.36
(34.5)
MS06, ML06
M14 x 1
Threaded
M14 x 1
Threaded
0.56
(14.2)
0.44
(11.17)
1.72
(43.7)
MS07, ML07
1.49
(37.8)
MS12, ML12
1.49
(37.8)
MS13, ML13
155
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Miniature Enclosed Reed
Class 9007 Type XA
Description and Specifications
Sealed construction keeps contaminants out of the contact area, making it the ideal choice for low
voltage, low current circuits used by programmable controllers.
Type XA is designed for use in applications where contact reliability, environmental immunity, small size,
or low cost are required.
NOTE:
•
•
Straight Plunger
Because reed switches are operated by a magnet, they should not be installed in areas where strong
magnetic fields may be present. The devices should always be checked for proper operation after
installation.
Type XA cannot be used in Division 2 locations since the National Electrical Code (NEC) requires
provisions for conduit connection. The Type C reed switches have this provision for conduit but the
Type XA do not.
Cable Lengtht
Straight Plunger
Roller Plunger
Cross Roller Plunger
N.O.
N.C.
N.O.
N.C.
N.O.
N.C.
Type
Type
Type
Type
Type
Type
3 (0.9)
XA7303E
XA7503E
XA7303D
XA7503D
XA7303DC
XA7503DC
6 (1.8)
XA7306E
XA7506E
XA7306D
XA7506D
XA7306DC
XA7506DC
9 (2.7)
XA7309E
XA7509E
XA7309D
XA7509D
XA7309DC
XA7509DC
ft (m)
t
Other cable lengths are available. Order by changing the last two numerical digits of the Type number to the length desired.
Example: An XA7303E with 15 ft (4.5 m) of cable would become an XA7315E.
Limit Switches
Operating Data
Roller Plunger
Dimensions
in. (mm)
Top Push Rod Roller Plunger
(Type E)
(Types D, DC)
Initial position (D)
Trip position (B)
Pre-travel (E)
Reset position (C) maximum
Differential (F)
Final position (A)
Total stroke
Operating force (max.)
Contacts
Enclosure Construction
Cable
Ambient Temperature
Agency Listings
Cross Roller Plunger
0.690 (17.5)
0.620 (15.7)
0.07 (1.8)
0.655 (16.6)
0.015 (0.38)
0.492 (12.5)
0.198 (5.0)
1.190 (30.2)
1.120 (28.4)
0.07 (17.8)
1.155 (29.3)
0.015 (0.38)
0.992 (25.2)
0.198 (5.0)
2.75 lb (0.31 N)
2.75 lb (0.31 N)
F (DIFFERENTIAL)
INITIAL POSITION
E (PRETRAVEL)
A
B
C
D
CONTACTS RESET
CONTACTS TRIP
FINAL POSITION
The contact is a fully encapsulated, hermetically sealed reed, suitable for controlling solid-state loads as
well as industrial relays. Switches can also be used as inputs to intrinsically safe systems. Use of a
transient suppressor extends the life of the switch when used on heavy electrical loads.
Diecast zinc—baked, gray enamel finish. Meets NEMA Types 2, 4, 4X, 6P, 12 and 13 requirements.
Oil-tight, dust-tight, water-tight, and submersible.
SJTOWA jacketed cable with 18 gauge wire.
-20 to +140 °F (-28.9 to +60 °C).
UL: File E42259 CCN NKCR
CSA: File LR 25490, Class 3211 03
NOTE: The XA switch is available with a 3 ft (0.9 m) cable and 3-pin Brad Harrison male connector No. 40904 (or equivalent). Form Y190.
Maximum Current Ratings for Control Circuit Contacts—Type XA
AC—50/60 Hz
Inductive (35% Power Factor)
DC
Resistive (75% Power Factor)
Resistive
Make and Break
Amperes
A
VA
A
VA
Continuous
Carrying
Amperes
120
2.0
240
0.2
24
0.5
0.2
120
0.2
0.5
240
1.0
240
0.1
24
0.5
0.1
—
—
—
Volts
Make
Break
Contact Diagrams
Make, Break, and
Continuous Carrying Amperes
Volts
Single Throw
Continuous
Carrying
Amperes
Dimensions
0.070
Bk-W
Bk-W
0
0.035
0.198
9007XA73 (N.O.)
0.070
Bk-W
Bk-W
0
0.035
0.198
9007XA75 (N.C.)
Dual Dimensions inches
mm
156
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007AW Heavy Duty Industrial
Precision, Oiltight
Lever Arm And Plunger Types
Mounting
Contacts
Type
Push Rod Plunger
Type
With Micrometer
Adjustment
Type
Surface
Mounting
Plug-in
1 N.O.—1 N.C.
2 N.O.
2 N.C.
AW16
u
AW19u
AW36
—
—
AW46
—
—
1 N.O.—1 N.C.
AW12
AW32
AW42
1 N.O.—1 N.C.
AW14
—
—
2 N.O.—2 N.C.
AW18
AW38
—
1 N.O.—1 N.C.
2 N.O.
2 N.C.
1 N.O.—1 N.C.
AO16
u
u
AO12
AO36
—
—
—
—
—
—
—
2 N.O.—2 N.C.
AO18
—
—
1 N.O.—1 N.C.
AF12
—
—
Select Switch
Surface Mounting
Nonplug-in Standard Box
Surface
Mounting
Nonplug-in
Deep Box
Lever Arm Type
Open Type
(Without Box)
Plug-in
Open Type
(Without Box)
Nonplug-in
Flush Mounting
Plunger Type
Pre-travel
Total-travel
Differential
Reverse Over-travel
Operating Torque or Force
Nominal
Operating
Data
in. (mm)
Dual Dimensions inches
mm
Repeat Accuracy
5°
30°
2.5°
25°
2.75 lb-in (0.31 N•m)
±0.002 (0.05)
Linear travel of cam
on 1.38 (35) lever arm
Roller Plunger Type
With Micrometer
Adjustment
0.09 (2.3)
0.25 (6.3) ±0.06 (1.5) Adjustable
0.05 (1.3)
—
3 lb-in (0.34 N•m)
0.09 (2.3)
0.25 (6.3) ±0.06 (1.5) Adjustable
0.05 (1.3)
—
3 lb-in (0.34 N•m)
±0.001 (0.02)
±0.001 (0.02)
Field convertible to CW operation.
2 N.O. contact only when Type AW19 is operated in clockwise direction. 2 N.C. contacts only when Type AW19 is operated in
counterclockwise direction.
Lever arms, see page 186.
c
u
Approximate Dimensions
Type AW
0.25
6.35
0.19
4.8
Type AO
ON AW14 and AW18, 0.5 Pipe
Tap may be placed here for
straight through wiring.
Adjustment
G
1.44
36.6
0.25
6.35
0.06
1.5
H
0.19 ❅
4.8
0.25 ◗
6.35
0.06
1.5
1.06
27.0
F
0.69
17.5
0.19
4.8
3.5
88.9
D
0.44
11.2
Pipe Tap
0.5
12.7
Dia.
0.44
11.7
0.84
21.3
3.06
77.7
E
0.19
4.8
D
G
Adjustment
◗
0.31
7.9
H
❅
0.06
1.5
F
0.19
4.8
0.69
17.5
1.38
35.0
0.31
7.9
0.53
13.5
0.63
16.0
C
Type AW42, 46, 48, and 49
3.47
88.1
1.25
31.75
0.75
19.0
3.09
78.5
C
Initial
Position
0.44
11.2
2.5
63.5
A
0.38
9.6
B
3.88
98.5
0.25
6.35
0.32
8.1
0.83
21.1
2 - 196 Dia. Mtg. Holes
0.25
6.35
Type AW32, 36, and 38
Initial
Position
(6) 0.198 Dia. Mtg. Holes
0.69
17.5
Type
C
D
E
F
G
H
AW12
AW14
AW16
AW18
AW19
AO12
AO18
0.31 (7.9)
2.69 (68.3)
2.19 (56)
1.16 (29.4)
2.5–2.56 (63.5–65)
2.06–2.13 (52.3–54)
0.63
o
16.0 Dia. roller can be turned 90
D
0.13
3.3
0.22
C
5.6
0.38
9.6
1.25 (32)
3 (76)
2.5 (63.5)
1.47 (37)
2.81–2.88 (71–73)
2.38–2.44 (60–62)
—
—
—
—
—
—
1.03 (26
1.13 (29)
1.06–1.13 (27–29)
1.06–1.13 (27–29)
0.63–0.69 (16–17.5)
0.63–0.69 (16–17.5)
0.19
4.8
A
B
0.19
4.8
1.44
36.6
1.06
27.0
0.53
13.5
3.06 3.5
77.7 88.9
3.88
98.5
0.75
19.0
0.5
12.7 Pipe Tap (6) 0.198 Dia. mtg. holes
Type
A
0.31
(7.9)
1.25
AW36, 38, 46, 48, and 49
(32)
AW32 and AW42
B
C
D
2.22
(56)
2.53
(64)
1.16
(29.4)
1.47
(37.3)
1.81
(46)
2.13
(5.4)
157
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Select Operator
Lever Arm Type Without
Lever Arm.
Select from CCW
Operation c
Type
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact
Standard plug-in body type
with 1 cable entry (1)
The standard plug-in body types
with one cable entry are also
available with reed contacts
With reed contacts
Limit Switches
With reed contacts
Compact plug-in body type
with one cable entry (1)
1.
With head for linear movement
side plunger
top plunger
Page 160
Page 161
Page 164
Page 169
With head for rotary movement (lever)
With head for multi-directional movement
Page 162
Page 163
Page 166
Page 167
With head for linear movement
Side plunger
Top plunger
Page 168
Page 169
With head for rotary movement (lever)
With head for multi-directional movement
Page 170
Page 171
Factory modifications: see pages 172 to 176
158
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard and Compact
Environmental characteristics
Conforming to standards
NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, e conformity documentation
Products
UL, CSA, e
Product certifications
Protective treatment
Ambient air temperature
Epoxy powder coat (additional protection available)
Operation
-20…+185 °F (-28.9…+85 °C), wider range available
Storage
-20…+185 °F (-28.9…+85 °C), wider range available
Vibration resistance
Conforming to IEC 60068-2-6
25 gn (10…150 Hz, 11 ms) (Reed switch good for 18.5g only)
Shock resistance
Conforming to IEC 60068-2-27
60 gn (9 ms)
40 gn (9 ms) for reed switch
Electric shock protection
Conforming to IEC 61140
Class 0
Degree of protection
Conforming to IEC 60529
IP 67
Cable entry or connector (1)
Depending on model
1/2-14 NPT, M20 x 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Materials
Bodies, heads, levers
Bodies and heads in Zamak® zinc alloy, levers and rods in zink, steel, stainless steel, Delrin® resin.
1.
A wide range lof connectors are available. Contact your local field office.
Rated operational
characteristics hard contacts
-AC Voltage
(top half of body)
Reed switches,
complete body
Rated operational
characteristics hard contacts
-DC Voltage
(top half of body)
Reed switches,
complete body
9007CO52 (compact single)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CO54 (single pole)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CO62 (two pole)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CO66 (two pole two stage)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CO68 (two pole neutral)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007C84 (1 N.O.)
NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
9007C86 (1 N.C.)
NEMA C600 (Ue = 600 V, Ie = 0.3 A); Ithe = 2.5 A
9007CO52 (compact single)
NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
9007CO54 (single pole)
NEMA Q600 (Ue = 600 V, Ie = 0.1 A); Ithe = 2.5 A
9007CO62 (two pole)
NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
9007CO66 (two pole two stage)
NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
9007CO68 (two pole neutral)
NEMA R300 (Ue = 250 V, Ie = 0.11 A); Ithe = 1.0 A
9007C84 (1 N.O.)
NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
9007C86 (1 N.C.)
NEMA Q150 (Ue = 125 V, Ie = 0.55 A); Ithe = 2.5 A
Rated insulation voltage
Limit Switches
Contact block characteristics
600 V
Rated Impulse Withstand Voltage
2,500 Vac for 1 minute for CE; 2,200 Vac for 1 minute for UL; and 2,640 Vac for 1 s for CSA
Positive Opening
Special Y1561 (one pole slow break only)
Special Y1561
Short Circuit Protection
10 A. Bussman Class CC KTK-R-10 fuse non-time-delay
Terminal wire sizes (Cabling/Screw Clamp)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
Maximum Actuation Speed
15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 degree cam angle, levers only
Electrical Durability
1 million operating cycles
Types of contact elements
IEC 60947-5-1
Form
Example: 9007C54 single-pole limit switch,
Form Z, same polarity
A
Symbol
NEMA
Description
Form
Single break
A
Symbol
Description
JIS
Form
3
Symbol
Description
–
–
Double break
X
B
Single break
B
2
–
–
Double break
Y
C
1
C
–
Za
Same polarity
Zb
Electrically
separate
Single break
–
Z
“Same
polarity”
only
Double break
159
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Type of head
Side Plunger (mounting by the body)
Standard plug-in body type
Type of operator
Side roller plunger,
spring return,
vertical roller (1)
Side push rod plunger,
spring return
Side push rod plunger,
adjustable (2)
spring return
Side push rod plunger,
maintained contact
9007C54F
9007C54G
9007C54GD
9007C54H
Catalog numbers
1 N.O. 1 N.C. snap action
3
4
1
2
2
2 N.O. 2 N.C. snap action
8
Limit Switches
3
7
2
6
1
5
0,8
6,3 mm
9007C62F
0
0,8
6,3 mm
9007C66F
2
6
1
5
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
Weight, kg (lb)
0
0
0,8
0,8
6,3 mm
0
0
6,3 mm
9007C62H
3,6
0,8
0,8
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
6,3 mm
0
6,3 mm
9007C66GD
2 2,5
0.568 (1.25)
0
2
9007C66G
6,3 mm
6,3 mm
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,8
9007C62GD
2
2 2,5
7
6,3 mm
9007C62G
8
3
0,8
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
3,6
2-1
4-3
2-1
4-3
2
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2 N.O. 2 N.C. Two stage snap action
4
2
2-1
4-3
2-1
4-3
0
4
2
2-1
4-3
2-1
4-3
2 2,5
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
6,3 mm
0.568 (1.25)
0
0,8
0.568 (1.25)
6,3 mm
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
On end
Type of actuation
Pre-travel
Pre-travel two Stage
2 mm (0.08")
Total travel
6.3 mm (0.25")
Differential
0.8 mm (0.03")
Reverse overtravel
Minimum force or
torque
–
1 pole & 2 pole
4 lb (17.8 N)
Terminal wire sizes
(Cabling/Screw Clamp)
1 or 2, 12–22AWG (2.05–0.644 mm2) wires maximum
Repeatability (linear travel of cam)
0.03 mm (0.001")
Cable entry
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1.
2.
3.6 mm (0.14")
First stage
2 mm (0.08")
First stage to second stage 0.5 mm (0.02")
7 lb (31.1 N)
–
Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Dimensions:
pages 178 to 181
160
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Type of head
Top Plunger (mounting by the body)
Standard plug-in body type
Type of operator
Top roller plunger
spring return
Top push rod plunger
spring return
Top push rod plunger
adjustable (1)
spring return
Palm operated
(2)
9007C54D
9007C54E
9007C54ED
9007C54R (2)
Catalog numbers
4
1
2
2
2 N.O. 2 N.C. snap action
3
7
2
6
1
5
6,3 mm
0
8
7
2
6
1
5
0,8
Weight, kg (lb)
0
2-1
4-3
2-1
4-3
0
6,3 mm
0,8
0,8
0,8
6,3 mm
0
0.568 (1.25)
0,8
0,8
2
0,8
6,3 mm
0
0.568 (1.25)
0
0,8
0,8
0.568 (1.25)
0,8
6,3 mm
9007C66R (2)
2 2,5
6,3 mm
6,3 mm
9007C62R (2)
9007C66ED
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,5
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2 2,5
0
0
2
9007C66E
6,3 mm
6,3 mm
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,5
9007C62ED
2
9007C66D
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
6,3 mm
9007C62E
2 2,5
3
0,5
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
2
2-1
4-3
2-1
4-3
2
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2 N.O. 2 N.C. Two stage snap action
4
0,5
9007C62D
8
2
2-1
4-3
2-1
4-3
0
4
2
2-1
4-3
2-1
4-3
Limit Switches
1 N.O. 1 N.C. snap action
3
2 2,5
6,3 mm
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
0,8
0,8
6,3 mm
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
On end
Type of actuation
Pre-travel
Pre-travel two Stage
2 mm (0.08")
First stage
2 mm (0.08")
First stage to second
stage
0.3 mm (0.01")
Total travel
6.3 mm (0.25")
Differential
0.5 mm (0.02")
Reverse overtravel
Minimum force or
torque
–
1 pole & 2 pole
3 lb (13.3 N)
7 lb (31.1 N)
Terminal wire sizes
(Cabling/Screw Clamp)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
Repeatability (linear travel of cam)
0.03 mm (0.001")
Cable entry
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1.
2.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 178 to 181
161
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Type of head
Rotary (lever arm type) (1)
Standard plug-in body
type
Type of operator
Standard pre-travel,
spring return
Low differential,
spring return
Type of direction
CW & CCW (2)
CW & CCW (2)
9007C54B2
9007C54A2
Neutral position
Standard pre-travel,
Low differential,
spring return
spring return
CW & CCW
CW & CCW
Light operating torque
spring return
Maintained contact
CW & CCW (2)
CW (trip) CCW (reset)
9007C54N2
9007C54C
Catalog numbers
1 N.O., 1 N.C. snap action
3
4
1
2
3
7
2
6
7
2
6
1
5
2 N.O., 2 N.C.
Two stage snap action
4
8
3
7
2
6
1
5
Weight, kg (lb)
Contact operation
90˚
0
2˚
90˚
0
9007C62A2
10˚
0
90˚
0
2
90
2-1
4-3
2-1
4-3
0
CCW
6-5
8-7
6-5
8-7
0
90˚CW
4˚
5 05
90 CCW
2
90˚
0.568 (1.25)
contact closed
0
2˚
2˚
0.568 (1.25)
90˚
0
90˚
6-5
8-7
6-5
8-7
90 CW
0
2
9007C66N2
5˚6,5˚
10˚12,5˚
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
4˚
4˚
4˚
CW
2-1
4-3
2-1
4-3
9007C66A2
10˚12,5˚
45˚
9007C68T5
10˚ 0 10˚ CW
90˚CCW
4˚
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
CCW
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
9007C62C
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
9007C68T10
9007C66B2
90˚
2-1
4-3
2-1
4-3
10˚
5
4˚
4˚
9007C62N2
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
45˚
2-1
4-3
2-1
4-3
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
90˚
0.568 (1.25)
0.568 (1.25)
4˚
4˚
0.568 (1.25)
90˚
0.568 (1.25)
contact open
Characteristics (nominal operating data)
Switch actuation
By 30° cam
Type of actuation
Pre-travel
10°
5°
10°
5°
10°
45°
Pre-travel two stage
First stage
10°
5°
–
–
10°
–
First stage to second stage
2.5°
1.5°
–
–
2.5°
–
Total travel
90°
90°
Differential
4°
2°
4°
2°
4°
–
Reverse overtravel
90°
–
Operating torque/force
4 lb-in (0.45 N•m)
25 oz-in (0•18 N•m)
3 lb-in (0.34 N•m)
1 pole & 2 pole
Terminal wire sizes
2
1 or 2, 12–22 AWG (2.05–0.644 mm ) wires maximum
(Cabling/Screw Clamp)
Repeatability
0.05 mm (± 0.002")
0.03 mm (± 0.001")
0.05 mm (± 0.002")
0.05 mm (± 0.002")
0.05 mm (± 0.002")
0.05 mm (± 0.002")
(linear travel of cam)
Cable entry
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Lever arm type must be ordered separately from pages 186 to 191.
2. These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only. To order factory converted
devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C54B2 becomes C54B1). For CW only operation, delete the 2 at the end of the Type
number (for example C54B2 becomes C54B).
Mode of operation of the lever arm is easily convertible to clockwise or both. Simply pull out and rotate the arrow to the letters representing the desired
direction—CW, CCW, or CW/CCW.
/CCW
CW
CCW
CW
Limit Switches
3
4˚
9007C62B2
1
5
2 N.O., 2 N.C. snap action
Neutral position
4
8
10˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
2 N.O., 2 N.C. snap action
4
8
5˚
10˚
CW
/C C W
Dimensions:
pages 178 to 181
162
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body
Type of head
Flexible operator (wobble stick)
Standard plug-in body type
Type of operator
Universal (1)
Wobble stick
Delrin® extension (1)
Wobble stick
wire extension (1)
Wobble stick
coil spring extension (1)
Cat whisker
9007C54JKC
9007C54J
9007C54K
9007C54KC
9007C54L
10˚
10˚
Catalog numbers
4
1
2
10˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
2 N.O. 2 N.C. snap action
4
8
3˚
9007C62JKC
2-1
4-3
2-1
4-3
0
90˚
7
2
6
1
5
2 N.O. 2 N.C. Two stage snap action
4
8
3
7
2
6
1
5
3˚
90˚
9007C66JKC
0
90
3
3
Weight, kg (lb)
0.568 (1.25)
90˚
0
3˚
9007C66K
10 14
0
90
3
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
0.568 (1.25)
0
20
3˚
0
90˚
9007C66KC
90
3
0.568 (1.25)
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
6
90
9007C66L
10 14
3
3
90˚
6˚
9007C62L
10˚
10 14
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
9007C66J
10 14
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
3˚
3˚
9007C62KC
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
0
90˚
10˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
3˚
9007C62K
10˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
90˚
9007C62J
10˚
3
3˚
20˚
10˚
Limit Switches
1 N.O. 1 N.C. snap action
3
20˚25˚
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
0
90
3
3
0.568 (1.25)
6˚
6˚
90˚
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
Object from any direction
Type of actuation
Pre-travel
Pre-travel two stage
First stage
First stage to second stage
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
10° (any direction)
20°
10° (any direction)
4°
20°
5°
90°
3
6°
–
3 lb-in (0.34 N•m)
7 oz-in (0.05 N•m)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Wobble stick extensions are available separately for the universal head. See page 185.
Dimensions:
pages 178 to 181
163
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Type of head
Side Plunger (mounting by the body)
Standard plug-in body type
Type of operator
Side roller plunger
spring return
vertical roller (1)
Side push rod plunger
spring return
Side push rod plunger
adjustable (2)
spring return
Side push rod plunger
maintained contact
9007C84F
9007C84G
9007C84GD
9007C84H
Catalog numbers
1 N.O. Reed contacts snap action
3
4
2,8
2,8
4-3
4-3
1 N.C. Reed contacts snap action
1
2,8
4-3
4-3
0
1,8
6,3 mm
9007C86F
3,6
4-3
4-3
0
6,3 mm
1,8
9007C86G
4-3
4-3
0
1,8
6,3 mm
9007C86GD
0
6,3 mm
9007C86H
2
2,8
2,8
2-1
2-1
Limit Switches
Weight, kg (lb)
1,8
6,3 mm
0.568 (1.25)
3,6
2,8
2-1
2-1
0
2-1
2-1
0
6,3 mm
1,8
0.568 (1.25)
2-1
2-1
0
1,8
0.568 (1.25)
0
6,3 mm
6,3 mm
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
On end
Type of actuation
Pre-travel
Total travel
Differential
Reverse overtravel
Minimum force or torque
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
2.
2.8 mm (0.110")
3.6 mm (0.14")
6.3 mm (0.25")
1.8 mm (0.07")
–
–
–
4 lb (17.8 N)
1 or 2, 12–22 AWG (2.05–0.644
0.076 mm (± 0.003")
7 lb (31.1 N)
mm2)
wires maximum
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Dimensions:
pages 178 to 181
164
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Type of head
Top Plunger (mounting by the body)
Standard plug-in body type
Type of operator
Top roller plunger
spring return
Top push rod plunger
spring return
Top push rod plunger
adjustable (1)
spring return
Palm operated
(2)
9007C84D
9007C84E
9007C84ED
9007C84R (2)
Catalog numbers
1 N.O. Reed contacts snap action
3
4
2,5
2,5
4-3
4-3
1 N.C. Reed contacts snap action
1,3
6,3 mm
9007C86D
2,5
4-3
4-3
0
1,3
6,3 mm
9007C86E
4-3
4-3
0
1,3
6,3 mm
9007C86ED
0
1,3
6,3 mm
9007C86R (2)
2
2,5
2,5
2-1
2-1
Weight, kg (lb)
2,5
2-1
2-1
0
1,3
6,3 mm
0.568 (1.25)
2,5
2-1
2-1
0
1,3
6,3 mm
0.568 (1.25)
2-1
2-1
0
1,3
0.568 (1.25)
6,3 mm
0
1,3
6,3 mm
Limit Switches
1
2,5
4-3
4-3
0
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
On end
Type of actuation
Pre-travel
Total travel
Differential
Reverse overtravel
Minimum force or torque
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
2.
2.5 mm (0.100")
6.3 mm (0.25")
1.3 mm (0.05")
–
4 lb (17.8 N)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
0.076 mm (± 0.003")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Does not include mushroom button. Must be ordered separately from page 185.
Dimensions:
pages 178 to 181
165
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Type of head
Rotary (lever arm type) (1)
Standard plug-in body type
Type of operator
Standard pre-travel
spring return
Low differential
spring return
Light operating torque
spring return
Maintained contact
Type of direction
CW & CCW (2)
CW & CCW (2)
CW & CCW (2)
CW (trip) CCW (reset)
9007C84B2
9007C84A2
9007C84N2
9007C84C
Catalog numbers
1 N.O. Reed contacts snap action
3
4
7˚
13˚
4-3
4-3
4-3
4-3
0
1 N.C. Reed contacts snap action
1
7˚
0
90˚
9007C86B2
2
4˚
90˚
9007C86A2
13˚
0
7˚
90˚
0.568 (1.25)
0
7˚
90˚
9007C86N2
4-3
4-3
0
45˚
2-1
2-1
4˚
90˚
0
90˚
9007C86C
13˚
2-1
2-1
0
45˚
4-3
4-3
7˚
2-1
2-1
Weight, kg (lb)
13˚
7˚
90˚
2-1
2-1
0
90˚
0.568 (1.25)
0.568 (1.25)
7°
13°
45°
7°
4°
7°
–
90°
90°
90°
–
25 oz-in (0.18 N•m)
3 lb-in (0.34 N•m)
0.15 mm (± 0.006")
0.15 mm (± 0.006")
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
By 30° cam
Type of actuation
Pre-travel
Total travel
Differential
Reverse overtravel
Operating torque force
1 pole & 2 pole
13°
Terminal wire sizes
(Cabling/Screw Clamp)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
Repeatability
(linear travel of cam)
Cable entry
1.
2.
90°
4 lb-in (17.8 N•m)
0.15 mm (± 0.006")
0.076 mm (± 0.003")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Lever arm type must be ordered separately from pages 186 to 191.
These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only. To order factory
converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C54B2 becomes C54B1). For CW only operation, delete the 2 at the end
of the Type number (for example, C54B2 becomes C54B).
Mode of operation of the lever arm is easily convertible to clockwise or both.
Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.
/CCW
CW
CCW
CW
Limit Switches
0.568 (1.25)
CW
/C C W
Dimensions:
pages 178 to 181
166
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Standard Body—Reed Contacts
Type of head
Flexible operator (wobble stick)
Standard plug-in body type
Type of operator
Universal (1)
Wobble stick
Delrin® extension (1)
Wobble stick
wire extension (1)
Wobble stick
coil spring extension (1)
Cat whisker
9007C84JKC
9007C84J
9007C84K
9007C84KC
9007C84L
Catalog numbers
1 N.O. Reed contacts snap action
3
4
13˚
13˚
4-3
4-3
13˚
4-3
4-3
0
11˚
90˚
13˚
4-3
4-3
0
11˚
90˚
25˚
4-3
4-3
0
11˚
90˚
4-3
4-3
0
11˚
90˚
0
18˚
90˚
1 N.C. Reed contacts snap action
2
9007C86JKC
9007C86J
13˚
0
Weight, kg (lb)
9007C86K
13˚
2-1
2-1
11˚
90˚
0.568 (1.25)
0
9007C86KC
13˚
2-1
2-1
11˚
90˚
0.568 (1.25)
0
9007C86L
13˚
2-1
2-1
25˚
2-1
2-1
11˚
0.568 (1.25)
90˚
0
2-1
2-1
11˚
0.568 (1.25)
90˚
0
18˚
90˚
Limit Switches
1
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
By any moving object in any direction
Type of actuation
Pre-travel
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
13° (any direction)
25°
90°
11°
18°
–
3 lb-in (0.34 N•m)
7 oz-in (0.05 N•m)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
1. Wobble stick extensions are available separately for the universal head. See page 185.
Acceptable wire sizes: 12-22 AWG Recommended,
Terminal clamp torque: 7 lb-in (0.80 N•m).
Dimensions:
pages 178 to 181
167
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Type of head
Side Plunger (mounting by the body)
Compact plug-in body type
Type of operator
Side roller plunger
Side push rod plunger
spring return vertical roller
spring return
(1)
Side push rod plunger
adjustable (2)
9007C52F
9007C52GD
spring return
Side push rod plunger
maintained contact
Catalog numbers
1 N.O. 1 N.C. snap action
3
4
1
2
9007C52G
2
2
2-1
4-3
2-1
4-3
Weight, kg (lb)
2
2-1
4-3
2-1
4-3
0
0,8
6,3 mm
0.456 (1.01)
9007C52H
3,6
2-1
4-3
2-1
4-3
0
0,8
6,3 mm
0.445 (0.98)
0
0,8
0.422 (0.93)
6,3 mm
2-1
4-3
2-1
4-3
0
6,3 mm
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
On end
Limit Switches
Type of actuation
Pre-travel
Pre-travel two Stage
Total travel
Differential
Reverse overtravel
Minimum force or torque
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
2.
First stage
First stage to second stage
1 pole & 2 pole
2 mm (0.08")
3.6 mm (0.14")
2 mm (0.08")
–
0.5 mm (0.02")
–
6.3 mm (0.25")
6.3 mm (0.25")
0.8 mm (0.03")
–
–
–
4 lb (17.8 N)
7 lb (31.1 N)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
0.03 mm (0.001")
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry. Prewired options available.
Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Dimensions:
pages 178 to 181
168
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Type of head
Top Plunger (mounting by the body)
Compact plug-in body type
Type of operator
Top roller plunger
spring return
Top push rod plunger
spring return
9007C52D
9007C52E
Top push rod plunger
adjustable (1)
Palm operated
(2)
spring return
Catalog numbers
1 N.O. 1 N.C. snap action
3
4
1
2
2
2
2-1
4-3
2-1
4-3
0,5
6,3 mm
0.169 (0.43)
9007C52R (2)
2
2-1
4-3
2-1
4-3
0
Weight, kg (lb)
9007C52ED
2
2-1
4-3
2-1
4-3
0
0,5
6,3 mm
0.169 (0.43)
2-1
4-3
2-1
4-3
0
0,5
0.422 (0,93)
6,3 mm
0
0,5
6,3 mm
0.568 (1.25)
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
Limit Switches
On end
Type of actuation
Pre-travel
Pre-travel two Stage
Total travel
Differential
Reverse overtravel
Minimum force or torque
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
2.
2 mm (0.08")
First stage
First stage to second stage
2 mm (0.08")
0.03 mm (0.01")
6.3 mm (0.25")
0.5 mm (0.02")
1 pole & 2 pole
3 lb (13.3 N)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
0.03 mm (0.001")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry. Prewired options available.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 178 to 181
169
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Type of head
Rotary (lever arm type) (1)
Compact plug-in body type
Type of operator
Standard pre-travel
spring return
Low differential
spring return
Light operating torque
spring return
Maintained contact
Type of direction
CW & CCW (2)
CW & CCW (2)
CW & CCW (2)
CW (trip) CCW (reset)
9007C52B2
9007C52A2
9007C52N2
9007C52C
Catalog numbers
1 N.O. 1 N.C. snap action
3
4
1
2
5˚
10˚
0
Weight, kg (lb)
4˚
0
90˚
0.481 (1.06)
45˚
10˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
2˚
90˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
4˚
0
90˚
0.481 (1.06)
0.481 (1.06)
5°
10°
45°
–
contact closed
Contact operation
contact open
Characteristics (nominal operating data)
Switch actuation
By 30° cam
Type of actuation
Pre-travel
10°
Pre-travel two Stage
First stage
10°
5°
10°
First stage to second stage
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
2,5°
1,5°
2,5°
–
90°
90°
90°
90°
4°
2°
4°
–
90°
90°
90°
–
25 oz-in (0.18 N•m)
3 lb-in (0.34 N•m)
Terminal wire sizes
(Cabling/Screw Clamp)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
0.05 mm (± 0.002")
0.05 mm (± 0.002")
Repeatability
(linear travel of cam)
Cable entry
1.
2.
4 lb-in (0.45 N•m)
0.05 mm (± 0.002")
0.03 mm (± 0.001")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Lever arm type must be ordered separately from pages 186 to 191.
These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW only or CCW only.
To order factory converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example, C52B2 becomes C52B1). For CW only operation, delete
the 2 at the end of the Type number (for example, C52B2 becomes C52B).
Mode of operation of the lever arm is easily convertible to clockwise or both.
Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.
/CCW
CW
CCW
CW
Limit Switches
0.481 (1.06)
90˚
CW
/C C W
Dimensions:
pages 178 to 181
170
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Compact Body
Type of head
Flexible operator (wobble stick)
Compact plug-in body type
Type of operator
Universal (1)
Wobble stick
Delrin® extension (1)
Wobble stick
wire extension (1)
Wobble stick
coil spring extension (1)
Cat whisker
9007C52JKC
9007C52J
9007C52K
9007C52KC
9007C52L
Catalog numbers
1 N.O. 1 N.C.
4
10˚
1
2
10˚
2-1
4-3
2-1
4-3
0
Weight, kg (lb)
10˚
2-1
4-3
2-1
4-3
3˚
90˚
0.468 (1.03)
0
3˚
90˚
0.568 (1.25)
20˚
10˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
3˚
0.540 (1.19)
90˚
0
3˚
0.568 (1.25)
0
90˚
6˚
90˚
0.468 (1.03)
contact closed
Contact operation
contact open
Limit Switches
3
Characteristics (nominal operating data)
Switch actuation
By any moving
Type of actuation
Pre-travel
Pre-travel two Stage
First stage
First stage to second stage
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
1.
10° (any direction)
20°
10° (any direction)
20°
4°
5°
90°
3°
6°
–
3 lb-in (0.34 N•m)
7 oz-in (0.05 N•m)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Wobble stick extensions are available separately for the universal head. See page 185.
Dimensions:
pages 178 to 181
171
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Special features and modifications
Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Shaft equipped with hub for mounting larger diameter lever used with 9007T/FT limit switches
Any rotary lever arm 9007C, CF or CR switch can be furnished with an optional shaft and hub combination which will
accept the lever arms normally used with 9007T and FT limit switches. To order, add S9 as suffix to the device
number. For example, to order a 9007C54B2 with this modification, order as a 9007C54B2S9. For details about
switches and lever arms that can be furnished with this modification, see the appropriate catalog or the Digest.
S9
Rotary head shown
with S9 option
Description
Suffix to add to the
device catalog number
Optional hub for 9007T/FT levers (not shown in this catalog)
S9
Weight
kg (lb)
0.018
(0.04)
Hub only: can be field installed on rotary shaft, see accessories page 177
Addition of LED pilot light (1)
Suffix to add to the
Weight
device catalog number kg (lb)
Description
L2
L1
Light normally on
CR1
B
CR2
A
Form P5 Thru P9
0.57 (1.25)
Addition of LED pilot light in parallel with
N.C. contact (light normally off)
P6 (2)
0.57 (1.25)
0.57 (1.25)
Limit Switches
LED Pilot light, 24 to 120 V AC or DC
Addition of two LED pilot lights in parallel
on plug-in type switch
with N.O. contacts (lights normally on)
(9007C52, C54, C62, C66, C68 or (2))
P8 (3)
0.57 (1.25)
CR1
Addition of two LED pilot lights in parallel
with N.C. contacts (lights normally off)
P9 (3)
0.57 (1.25)
CR2
Addition of one isolated LED pilot light (light
on when load is energized)
P10 (4)
0.57 (1.25)
L2
*Customer
installed
jumper
P5 (2)
Addition of two LED pilot lights, one in
parallel with N.O. contact (light normally on),
P7
one in parallel with N.C. contact (light
normally off)
Light normally off
L1
Addition of LED pilot light in parallel with
N.O. contact (light normally on)
1.
2.
3.
4.
Form P10
* Only one of the jumpers may be
used.
Pilot light is ON when load is
energized
Bleeder circuit must be added to ensure PLC compatibility.
9007C84 and C86 are available with P5 or P6 pilot lights only.
9007C62, C66 or C68 only.
9007C54 only. Not available with prewired receptacles.
Examples of complete units with pilot lights in standard plug-in body type
Single pole
Side plunger
Top plunger
Rotary
Wobble stick
9007C54FP6
0.57 (1.25)
9007C54DP6
0.57 (1.25)
9007C54EP6
0.57 (1.25)
9007C54B2P6
0.57 (1.25)
9007C54LP6
0.57 (1.25)
9007C54JP6
0.57 (1.25)
9007C62FP6
0.57 (1.25)
9007C62DP6
0.57 (1.25)
9007C62EP6
0.57 (1.25)
9007C62B2P6
0.57 (1.25)
9007C62LP6
0.57 (1.25)
9007C62JP6
0.57 (1.25)
Two poles
Side plunger
Top plunger
Rotary
Wobble stick
172
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Special features and modifications (continued)
0.29 x 0.61
7 x 16
0.36
9
0.58
15
Y2051
Special chemical resistant coating (includes Viton®
fluorocarbon seals—Y140, and stainless steel head and body
screws) (1)
Low temperature – lever types only: limit switch will operate in
an ambient temperature range of -40 to 185 °F (standard limit
switch ambient temperature range is -20 to 185 °F). Minimum
temperature is based on the absence of freezing moisture or
water.
Viton fluorocarbon gaskets and seals (1)
Substitution of Viton fluorocarbon gaskets and seals on:
Lever arm type, standard box (Viton fluorocarbon shaft
seals on lever arm types as standard)
Lever arm type, compact box (Viton fluorocarbon shaft
seals on lever arm types as standard)
Plunger type, standard box
Plunger type, compact box
Substitution of Viton fluorocarbon boot only on plunger
type switches
1.
Weight
kg (lb)
0.57 (1.25)
L3
0.57 (1.25)
Y128
0.57 (1.25)
Y140
0.57 (1.25)
Y140
0.57 (1.25)
Y140
0.57 (1.25)
Y140
0.57 (1.25)
Y1401
0.57 (1.25)
Fluorocarbon (as found in Viton seals) has been shown to resist sunlight aging problems.
Mini and micro connectors, ISO M20 (Form M11)
To order 9007C with ISO M 20 thread add the suffix M11 to the device number.
Examples of complete unit catalog numbers with ISO M20 thread in standard plug-in body type
Weight
Type of head
Catalog number
kg (lb)
Single pole
9007C54FM11
0.57 (1.25)
Side plunger
9007C54DM11
0.57 (1.25)
Top plunger
Rotary
Wobble stick
Two poles
Side plunger
Top plunger
Rotary
Wobble stick
9007C54EM11
0.57 (1.25)
9007C54B2M11
0.57 (1.25)
9007C54LM11
9007C54JM11
0.57 (1.25)
0.57 (1.25)
9007C62FM11
0.57 (1.25)
9007C62DM11
9007C62EM11
0.57 (1.25)
0.57 (1.25)
9007C62B2M11
0.57 (1.25)
9007C62LM11
9007C62JM11
0.57 (1.25)
0.57 (1.25)
173
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Form
Y205
Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Manifold mounting
Suffix to add to the
Description
device catalog
number
Manifold mounting available on standard and compact types.
Replaces existing type B installations if new hole is drilled to
Y2051
match knockout. Supersedes type C with form Y205.
Receptacle is furnished with a wiring hole and a gasket in the
base.
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Special features and modifications (continued)
Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Pre-wired receptacle (1) (2)
Suffix to add to the device
Description
For use
catalog number
Plug-in limit switch furnished with pre-wired mini 5-pin Brad Harrison male connector
Single pole
For use with Brad Harrison female portable plug
No.41306, 41307 or 41308 (or equal).
Same as Y1901 but with different wire color
coding
Tamper proof screws in complete switch only
Single pole
Same as Y1901 but with tamper proof screws
Y190•
on head and body
Standard body shown
with Y190• option
Similar to Y1905 except for double pole device
1.
2.
Weight
kg (lb)
Y1901
0.60 (1.33)
Y1905
0.60 (1.33)
Y1903
0.60 (1.33)
Y19013
0.60 (1.33)
Plug and cable assemblies: see accessories page 177
Not available with P10 or for Hazardous location switches
Examples of complete unit catalog numbers with mini or micro connectors in standard plug-in body type
Weight
Type of head
Catalog number
kg (lb)
Single pole, 5-pin mini connector (7/8"-16 UN-2A thread)
9007C54FY1901
0.57 (1.25)
Side plunger
Limit Switches
Top plunger
9007C54DY1901
9007C54EY1901
0.57 (1.25)
0.57 (1.25)
Rotary
9007C54B2Y1901
0.57 (1.25)
Wobble stick
9007C54LY1901
9007C54JY1901
0.57 (1.25)
0.57 (1.25)
9007C62FY19016
0.57 (1.25)
Top plunger
9007C62DY19016
9007C62EY19016
0.57 (1.25)
0.57 (1.25)
Rotary
9007C62B2Y19016
0.57 (1.25)
Wobble stick
9007C62LY19016
9007C62JY19016
0.57 (1.25)
0.57 (1.25)
9007C62FY1912
0.57 (1.25)
Top plunger
9007C54DY1912
9007C54EY1912
0.57 (1.25)
0.57 (1.25)
Rotary
9007C54B2Y1912
0.57 (1.25)
Wobble stick
9007C54LY1912
9007C54JY1912
0.57 (1.25)
0.57 (1.25)
Two poles, 9-pin mini connector (1-2/8"-16 UN-2A thread)
Side plunger
Single pole, 5-pin micro single key (M12 x 1 thread)
Side plunger
Single pole, 5-pin micro connector two keys (1/2’’-20 UNF-2A thread)
9007C54FY19019
Side plunger
0.57 (1.25)
Top plunger
9007C54DY19019
9007C54EY19019
0.57 (1.25)
0.57 (1.25)
Rotary
9007C54B2Y19019
0.57 (1.25)
Wobble stick
9007C54LY19019
9007C54JY19019
0.57 (1.25)
0.57 (1.25)
Orange
3
4
Red
White 1
2
Black
Green
Form Y1901, Y1903
Red
4
8
Black
White
3
7
Orange
1
5
2
6
1, 2 Not
connected
Form Y19013
5, 6 Not
connected
White
3
4
Black
Orange
1
2
Red
Green
Form Y1905
174
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Special features and modifications (continued)
Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Potted limit (position) switch or plug-in receptacle only (1)
Suffix to add to the
Description (2)
device catalog
number
With individual wires
Single pole
Two pole
Weight
kg (lb)
With five #16 wires five feet long
With nine #16 wires five feet long
Y1841
Y1842
0.59 (1.30)
0.60 (1.32)
With five conductor #16 STOWA cord eight feet long
Same as Y1851 but with different wire color coding
With nine conductor #16 STOWA cord eight feet long
Same as Y1852 but with different wire color coding
Y1851
Y1855
Y1852
Y1856
1.30 (2.88)
1.30 (2.88)
1.31 (2.90)
1.31 (2.90)
Y1843
Y1844
0.59 (1.30)
0.60 (1.32)
Y1853
Y1854
Y1857
Y1858
1.30 (2.88)
1.30 (2.88)
1.31 (2.90)
1.31 (2.90)
With STOWA cord
Single pole
Single pole
Two pole
Two pole
Y18••
Terminal base shown
with Y18•• option
Tamper proof Screws—Complete Switch Only
With individual wires
Same as Y1841but with tamper proof screws on head and body
Same as Y1842 but with tamper proof screws on head and body
1.
2.
Same as Y1851 but with tamper proof screws on head and body
Same as Y1852 but with tamper proof screws on head and body
Same as Y1855 but with tamper proof screws on head and body
Same as Y1856 but with tamper proof screws on head and body
Not for 9007CR Hazardous location devices
Wire entry completely sealed with epoxy resin.
Dust boot (protects against abrasive dusts, dirt, grit and sand)
Suffix to add to the
device catalog
number
Description
Lever type limit switch furnished with
On all 9007C and 9007CR lever type switches
a boot around the shaft
see accessories, page 177
Dust boot only
Y33
Weight
kg (lb)
0.01 (0.01)
Wiring Diagrams
Forms Y1851 and Y1853
Red
3
4
Orange
White
1
2
Black
Green
Forms Y1855 and Y1857
Orange
4
8
Brown
White
3
4
Black
Yellow
4
8
Black
Red
3
7
Yellow
Orange
1
2
Red
Brown
3
7
White
Forms
Black 2Y1852 and Y1854
6 Blue
White
1
5
Green
Pink
Green
Forms
and Y1858
2
RedY1856
6 Blue
Orange
1
5
Pink
Green
175
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
With STOWA cord
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Factory Modifications (Forms)
Special features and modifications (continued)
Special features do not apply to 9007CR unless noted. Not field installable, except where noted.
Optional shafts
Suffix to add to the
Description
device catalog
number
Optional shaft (7.8 mm (0.306") diameter):
Y247
To accommodate lever arms from the obsolete Denison C limit switches. Available on all
9007C, CF, or CR limit switches
Optional shaft (7.1 mm (0.28") diameter):
Y249
Available on all 9007C, CF, or CR limit switches
Weight
kg (lb)
0.57 (1.25)
0.57 (1.25)
Switch with adapter plate
Description
Switch with adapter plate permitting substitution of any 9007C switch with standard
body for any type T switch with style B base plate
Suffix to add to the
device catalog
number
Weight
kg (lb)
Y147
–
Limit Switches
Direct acting contacts / Positive opening contacts
Y1561
One pole, normally closed, slow make-slow break, direct acting contact mechanism substituted for standard snap switch on
9007C52, C54 and CR53 devices.
This mechanism was designed for use in emergency overtravel applications. The movable contact of this basic switch unit is
acted upon directly by the actuating mechanism of the limit switch and is not dependent upon the force exerted by a snap switch
blade or spring to open the circuit. Because these contacts are slow make-slow break, they are best suited for applications
where they are not actuated during normal operation, but only if abnormal overtravel is encountered.
Electrical contact ratings
AC—NEMA A600
DC maximum current
maximum current—35 % power factor
Continuous
Continuous
Make
Break
Make or break
carrying
carrying
Volts
A
VA
A
VA
A
Volts
A
VA
A
120
60
7200
6
720
10
125
1.1/0.55 (1)
240
30
7200
3
720
10
–
–
480
15
7200
1.5
720
10
250
0.27
600
12
7200
1.2
720
10
600
0.10
1. 9007C52 compact unit ratings at 125 Vdc—same ratings as 9007C54 and 9007CR53 at other voltages.
138/69 (1)
–
67.5
60
Description
Suffix to add to the
device catalog
number
Direct acting contact/positive opening contact block (slow break single pole only)
Y1561
5/2.5 (1)
–
2.5
2.5
Weight
kg (lb)
0.566 (1.25)
176
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Accessories
Accessories
Catalog number
Hub can be field installed on any 9007C lever type switch,
increasing the shaft diameter from 0.375" (9.53 mm) to 0.749"
(19 mm), to accept levers normally used with 9007T/FT switches.
Dust boot only
Description
9007S9
Dust boot can be field installed on any 9007C and CR lever type
switch
Conduit seal insert (field instable)
Description
9007BT3
Catalog number
Catalog number
Conduit seal fits in conduit entrance and excludes liquids
5 hole seal
9 hole seal
Plug and cable assemblies
Description
Catalog number
5-pin mini connecting cables
(to fit certain switches with Form Y190••)
Plug and 3 ft (0.91 m) cable
Plug and 6 ft (1.83 m) cable
Plug and 12 ft (3.66 m) cable
BH20-5-3
BH20-5-6
BH20-5-12
31032-488-01
31032-815-01
Weight
kg (lb)
0.02 (0.04)
Weight
kg (lb)
0.01 (0.01)
Weight
kg (lb)
0.01 (0.02)
0.01 (0.02)
Weight
kg (lb)
–
–
–
Note: Other cables available. See the Machine Cabling section of the Sensors catalog, 9006CT0101.
Adapter—Field installable
Description
Catalog number
Adapter plate kit only
Plate plus mounting screws for substitution of any 9007C switch with
standard box for any 9007T switch with style B base plate
Adapter plate
to allow direct substitution of any 9007C plunger switches for 9007B
plug-in plunger switches—use only if there is a problem in lining up cam
tracks
Standard body type
Compact body type
Adapter plate kit
permitting direct substitution of any 9007C lever arm switch with
standard box for any 9007AW lever arm switch
20 mm conduit connection adapter
male 0.5" (12.7 mm) NPT on one end,
female 0.787" (20 mm) on other end
(1) Dimensions: 0.22" (5.6 mm) x 2.94" (75 mm) x 1.54" (39 mm)
(2) Dimensions: 0.22" (5.6 mm) x 2.07" (53 mm) x 1.54" (39 mm)
9007BT1
Weight
kg (lb)
0.23 (0.50)
9007CT10 (1)
9007CT13 (2)
9007CT11
0.13 (0.28)
0.01 (0.20)
0.23 (0.50)
9007CT12
0.01 (0.20)
177
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Hub only
Description
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body
Side Plunger
9007C••F
9007C••G
2.63
67
1.88
48
0.58
15
1.24
31
0.12
3
(1)
(3)
1.24
31
4.02
102
(2)
(3)
0.19 (4)
5
0.78
0.50
13
20
(1)
4.02
102
(2)
(3)
1.17
30
1.55
39
Ø
0.37
9
0.75
19
0.75
19
2.35
60
0.64
16
1.79
45
3.12
79
1.68
1.44
43
37
0.58
15
1.24
31
(1)
2.35
60
(2)
1.17
30
1.55
39
0.64
16
1.79
45
0.78
20
4.02
102
(3)
0.64
16
1.79
45
Limit Switches
in.
mm
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
1/2 14 NPT.
Adjustable.
Top Plunger
9007C••D
9007C••E
0.58
15
Ø
0.63
16
0.12
3
0.78
20
4.66
119
(2)
1.17
30
1.55
39
Dual dimensions:
(4)
(3)
0.64
16
1.79
45
0.58
15
0.19
5
0.78
20
0.50
13
0.78
20
2.25
57
1.72
44
(1)
2.35
60
9007C••ED
0.58
15
Ø
0.36
9
2.19
56
1.88
48
1.
2.
3.
4.
0.78
20
(1)
1.17
30
1.55
39
9007C••H
2.71 Min.
69
1.96 Min.
50
0.58
15
0.75
19
2.35
60
0.64
16
1.79
45
Dual dimensions:
1.
2.
3.
4.
4.02
102
(2)
1.17
30
1.55
39
Ø
0.37
9
1.24
31
0.75
19
2.35
60
2.16
55
1.41
36
0.58
15
0.78
20
Ø
0.63
16
9007C••GD
4.50
115
(1)
2.35
60
(2)
1.17
30
1.55
39
(3)
0.64
16
1.79
45
5.22
133
(1)
2.35
60
(2)
1.17
30
1.55
39
(3)
0.64
16
1.79
45
in.
mm
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
1/2 14 NPT.
Adjustable.
178
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Standard Body
Rotary
9007C•••• A, B, C, N, T5, T10
2.50
64
1.72
44
0.58
15
0.75
19
1.24
31
(1)
(2)
Ø
0.44
11
4.02
102
(3)
Dual dimensions:
1.17
30
1.55
39
0.64
16
1.79
45
Wobble stick
9007C••JKC
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
(3) 1/2 14 NPT.
9007C••J
0.58
15
2.16
55
1.
2.
0.78
20
Ø
0.25
6
0.58
15
1.80
46
4.94
126
(2)
3.00
76
8.28
211
(3)
(1)
2.35
60
1.17
30
1.55
39
0.64
16
1.79
45
(2)
1.17
30
1.55
39
9007C••K
0.78
20
0.64
16
1.79
45
0.78
20
0.58
15
0.78
20
Ø
0.07
2
0.38
10
5.36
136
13.30
338
3.30
84
8.14
207
16.08
409
(1)
2.35
60
(1)
(2)
(2)
0.64
16
1.79
45
6.29
160
9.07
231
2.28
58
(3)
(3)
1.17
30
1.55
39
Dual dimensions:
9007C••L
0.58
15
Ø
0.08
2
1.
2.
3.
(3)
9007C••KC
0.58
15
2.35
60
0.78
20
Ø
0.25
6
5.50
140
(1)
2.35
60
in.
mm
Limit Switches
2.35
60
(1)
2.35
60
1.17
30
1.55
39
0.64
16
1.79
45
(2)
1.17
30
1.55
39
(3)
0.64
16
1.79
45
in.
mm
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
1/2 14 NPT.
179
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body
Side Plunger
9007C52F
9007C52G
2.63
67
1.88
48
0.58
15
1.24
31
0.12
3
3.14
(3) 80
1.47
37
Dual dimensions:
Limit Switches
1.
2.
3.
4.
3.14
(3) 80
(2)
1.17
30
1.55
39
0.19 (4)
5
0.50
13
0.75
19
1.47
37
(1)
0.64
16
1.79
45
3.12
79
1.68
1.44
43
37
0.58
15
0.78
20
3.14
(3) 80
0.75
19
1.47
37
1.24
31
3.14
80
(2)
1.17
30
1.55
39
0.64
16
1.79
45
0.78
20
(3)
(1)
(2)
1.17
30
1.55
39
Ø
0.37
9
0.64
16
1.79
45
in.
mm
2 x 0.20/5 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
1/2 14 NPT.
Adjustable.
Top Plunger
9007C52D
9007C52E
0.58
15
Ø
0.63
16
0.12
3
0.78
20
3.78
97
1.47
37
1.17
30
1.55
39
1.47
37
Dual dimensions:
0.64
16
1.79
45
0.50
13
0.78
20
2.25
57
(3)
(1)
(2)
0.58
15
0.19
(4)
5
0.78
20
1.72
44
(3)
(1)
9007C52ED
0.58
15
Ø
0.36
9
2.19
56
1.88
48
1.
2.
3.
4.
1.24
31
1.47
37
0.64
16
1.79
45
9007C52H
2.71 Min.
69
1.96 Min.
50
0.58
15
0.78
20
0.75
19
(1)
(2)
1.17
30
1.55
39
Ø
0.36
9
1.24
31
0.75
19
(1)
2.16
55
1.41
36
0.58
15
0.78
20
Ø
0.63
16
9007C52GD
(2)
1.17
30
1.55
39
0.64
16
1.79
45
3.62
93
4.15
105
1.47
37
(3)
(1)
(2)
1.17
30
1.55
39
0.64
16
1.79
45
in.
mm
2 x 0.20/5 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.20/5 DP.
1/2 14 NPT.
Adjustable.
180
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Dimensions—Compact Body
Rotary
9007C52•• A, B, C, N, T5, T10
2.50
64
1.72
44
0.58
15
0.75
19
1.24
31
Ø
0.44
11
1.47
37
(2)
1.17
30
1.55
39
0.64
16
1.79
45
Wobble stick
9007C52JKC
1.
2.
(4) 1/2 14 NPT.
(3)
(2)
1.17
30
1.55
39
0.78
20
0.58
15
0.25
6
4.06
104
1.47
37
5.50
140
7.40
189
3.00
76
1.47
37
0.64
16
1.79
45
(3)
(1)
(2)
1.17
30
1.55
39
9007C52K
0.64
16
1.79
45
9007C52KC
0.58
15
0.78
20
9007C52L
0.07
2
0.38
10
5.36
136
13.30
338
7.26
184
15.2
386
3.30
84
(1)
(2)
1.17
30
1.55
39
Dual dimensions:
0.64
16
1.79
45
8.19
209
(3)
(3)
(1)
6.29
160
2.28
58
1.47
37
1.47
37
0.78
20
0.58
15
0.78
20
0.58
15
0.08
2
1.
2.
3.
in.
mm
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
0.78
20
0.25
6
1.80
46
(1)
Dual dimensions:
9007C52J
0.58
15
2.16
55
3.14
80
Limit Switches
(1)
(3)
1.47
37
(2)
1.17
30
1.55
39
0.64
16
1.79
45
(3)
(1)
(2)
1.17
30
1.55
39
0.64
16
1.79
45
in.
mm
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg 0.29/7 DP.
1/2 14 NPT.
181
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
9007 H
Limit Switches
9007 R + mushroom button
9007 G
9007 K
9007 L
9007 GD
9007 E
9007 ED
9007 D
9007 F
9007 J
9007 JKC
9007 KC
9007 CT52
9007 CT54
9007 CT62
9007 CO54
9007 CO62
9007 CO52
182
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
9007 MA11
9007 HA1
9007 FA1
9007 AA1
9007 EA1
9007 LA4
9007 FA6
9007 KB11
Limit Switches
Adaptable Sub-Assemblies
9007 LA19
9007 CA11
9007
A, B, C, N, T5, T10
9007 BA3
9007 KA11
9007 HA21
9007 RA11
9007 HA23
183
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
Body with contacts for plunger or rotary heads
Plug-in Unit (Top) with contacts
DF563880
Type
Type of contact Function diagram
Single pole
Two pole
For standard
plug-in body type
Two stage
9007CO54
DF563881
Neutral position
3
4
1
2
For compact
plug-in body type
Single pole
9007CO54
4
3
8
7
2
6
1
5
4
3
8
7
2
6
1
5
4
3
8
7
2
6
1
Catalog number
9007CO62
9007CO66
9007CO68
Weight
kg (lb)
0.19 (0.42)
0.20 (0.44)
0.23 (0.50)
0.20 (0.45)
5
3
4
1
2
9007CO52
0.18 (0.40)
Plug-in Receptacle (Base) with screw terminals (1)
9007CO62
Type of contact Function diagram
DF563882
Single pole
Two pole
For standard
plug-in body type
Neutral position
9007CT54
Two stage
DF563883
Limit Switches
Type
For compact
plug-in body type
9007CT62
1.
2.
3
4
1
2
8
7
2
6
1
5
4
3
8
7
2
6
1
5
4
3
8
7
2
6
1
5
3
4
or N/C (2)
1
2
3
4
1
2
Single pole
9007CT54
4
3
Reed switches,
either N/O
Catalog number
9007CT62
9007CT62
9007CT62
9007CT54
9007CT52
Weight
kg (lb)
0.22 (0.48)
0.22 (0.48)
0.22 (0.48)
0.22 (0.48)
0.22 (0.48)
0.15 (0.34)
Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2). Recommended terminal clamp torque: 7 lb-in
(0.80 N•m).
Reed switches: plug-in switches less heads are not available as separate units. Order complete plug-in
unit with a head. Example: 9007C084B2.
Dimensions:
page 192
184
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Adaptable Sub-Assemblies
Heads for linear, rotary and multi-directional movements
9007GD
DF563886
DF564138
9007F
9007H
DF563888
DF563887
9007D
9007ED
9007R + mushroom button
Catalog number
Side roller plunger, spring return, vertical roller (1)
Side push rod plunger, spring return
Side push rod plunger, adjustable spring return
Side push rod plunger, maintained contact
Top plunger heads
9007F
0.16 (0.36)
9007G
0.15 (0.34)
9007GD
0.16 (0.36)
9007H
0.16 (0.36)
Type of operator
Catalog number
Top roller plunger, spring return
Top push rod plunger, spring return
Top push rod plunger, adjustable spring return
Palm operated turret head without mushroom button
Mushroom button see Accessories (below)
Rotary heads (without lever arm type)
Type of
Type of operator
direction
CW & CCW
Standard pre-travel spring return
CW & CCW
Low differential spring return
Neutral position
CW & CCW
Standard pre-travel spring return
Neutral position
CW & CCW
Low differential spring return
CW & CCW
Extra light operating torque spring return
9007D
0.12 (0.26)
9007E
0.11 (0.24)
9007ED
0.12 (0.27)
9007R
0.13 (0.28)
CW (trip) CCW
(reset)
DF563889
DF564139
Maintained contact
Weight
kg (lb)
9007B
0.19 (0.41)
9007A
0.19 (0.41)
9007T10
0.16 (0.36)
9007T5
0.16 (0.36)
9007N
0.18 (0.40)
9007C
0.19 (0.41)
9007JKC
Weight
kg (lb)
Type of operator
Catalog number
Universal (2)
9007JKC
0.19 (0.41)
Wobble stick, Delrin® extension (2)
Wobble stick, wire extension (2)
Wobble stick, coil spring extension (2)
Cat whisker
9007J
0.20 (0.43)
9007K
0.26 (0.57)
9007KC
0.22 (0.48)
9007L
0.17 (0.37)
Accessories
Diameter
in. (mm)
Description
1.38 (35)
Mushroom button for palm
operated turret head
2.25 (57.2)
9007J
Catalog number
Weight
kg (lb)
Multi-directional head
DF563891
DF563890
9007C
Weight
kg (lb)
Type of operator
9007L
Description
(2)
Catalog number
Black
Red
Green
Yellow
Black
Red
Green
Yellow
2358C6G3
2358C6G2
2358C6G6
2358C6G8
—
2358C22G3
2358C22G6
2358C22G8
Type of extension
Catalog number
Delrin® extension
9007WJ
9007WK
9007WKC
Wobble stick extensions for Wire extension
the universal head
1.
2.
Color
Coil spring extension
Field convertible to horizontal.
Acceptable wire sizes: 12-22 AWG (2.05 mm2-0.644mm2).
Recommended terminal clamp torque: 7 lb-in (0.80 N•m).
Weight
kg (lb)
0.03 (0.06)
0.03 (0.06)
0.03 (0.06)
0.03 (0.06)
—
0.05 (0.10)
0.05 (0.10)
0.05 (0.10)
Weight
kg (lb)
0.01 (0.03)
0.01 (0.02)
0.02 (0.04)
Dimensions:
page 192
185
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
DF563884
DF563885
Side plunger heads
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
Cast zinc lever arms with standard roller
DF563135
Lever arms with steel roller (1)
c
a
b
Arm
Length (a)
in. (mm)
Steel roller
Diameter (b)
in. (mm)
0.88 (22)
0.63 (16)
0.75 (19)
1.38 (35)
0.63 (16)
a: Length of lever Arm
b: Roller diameter
c: Roller width
0.75 (19)
1.5 (38)
0.63 (16)
DF563899
0.75 (19)
2 (51)
0.63 (16)
0.75 (19)
2.5 (63.5)
0.63 (16)
9007AA1
DF563900
0.63 (16)
Catalog number
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
9007AA1
9007AA2
9007BA11
9007BA12
9007BA1
9007BA2
9007MA11
9007MA12
9007MA1
9007MA2
9007CA11
9007CA12
9007CA1
9007CA2
9007DA11
0.02 (0.05)
0.03 (0.07)
0.03 (0.07)
0.05 (0.10)
0.03 (0.07)
0.04 (0.08)
0.03 (0.07)
0.05 (0.11)
0.03 (0.06)
0.05 (0.10)
0.04 (0.08)
0.05 (0.12)
0.04 (0.08)
0.05 (0.10)
0.05 (0.10)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
9007DA12
9007DA1
9007DA2
9007EA11
9007EA12
9007EA1
0.63 (16)
9007EA2
0.06 (0.13)
0.04 (0.08)
0.05 (0.11)
0.05 (0.10)
0.06 (0.14)
0.04 (0.09)
0.06 (0.14)
Width (c)
in. (mm)
Catalog number
Lever arms with nylon roller
Arm
Length (a)
in. (mm)
DF531684
9007MA11
9007EA1
DF531698
Limit Switches
0.75 (19)
3 (76)
Weight
kg (lb)
Width (c)
in. (mm)
9007CA11
Nylon roller
Diameter (b)
in. (mm)
0.25 (6.3)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.63 (16)
1.38 (35)
0.25 (6.3)
1 (25.4)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.63 (16)
1.5 (38)
0.25 (6.3)
1 (25.4)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.63 (16)
2 (51)
0.25 (6.3)
1 (25.4)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.63 (16)
2.5 (63.5)
0.25 (6.3)
1 (25.4)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.63 (16)
3 (76)
0.25 (6.3)
1 (25.4)
0.63 (16)
1. Material is hardened, oil-impregnated, sintered iron.
0.88 (22)
0.63 (16)
9007AA8
9007AA17
9007BA18
9007BA8
9007BA17
9007BA4
9007BA13
9007MA18
9007MA8
9007MA17
9007MA4
9007MA13
9007CA18
9007CA8
9007CA17
9007CA4
9007CA13
9007DA18
9007DA8
9007DA17
9007DA4
9007DA13
9007EA18
9007EA8
9007EA17
9007EA4
9007EA13
Weight
kg (lb)
0.02 (0.05)
0.03 (0.07)
0.03 (0.07)
0.05 (0.10)
0.05 (0.11)
0.03 (0.06)
0.05 (0.10)
0.03 (0.06)
0.05 (0.10)
0.05 (0.10)
0.05 (0.10)
0.05 (0.12)
0.05 (0.10)
0.03 (0.06)
0.03 (0.07)
0.05 (0.12)
0.06 (0.14)
0.03 (0.07)
0.06 (0.13)
0.06 (0.13)
0.06 (0.14)
0.07 (0.15)
0.04 (0.08)
0.06 (0.14)
0.07 (0.16)
0.07 (0.15)
0.08 (0.17)
Dimensions:
page 193
186
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
Cast zinc lever arms (continued)
a: Length of lever Arm
b: Roller diameter
c: Roller width
Arm
Length (a)
in. (mm)
0.88 (22)
1.38 (35)
1.5 (38)
2 (51)
2.5 (63.5)
3 (76)
Ball bearing roller
Diameter (b)
Width (c)
in. (mm)
in. (mm)
Catalog number
0.69 (17.5)
0.25 (6.3)
9007AA9
0.04 (0.09)
0.69 (17.5)
0.25 (6.3)
9007BA9
0.04 (0.09)
0.69 (17.5)
0.25 (6.3)
9007MA9
0.04 (0.09)
0.69 (17.5)
0.25 (6.3)
9007CA9
0.04 (0.09)
0.69 (17.5)
0.25 (6.3)
9007DA9
0.04 (0.09)
0.69 (17.5)
0.25 (6.3)
9007EA9
0.04 (0.09)
Weight
kg (lb)
Lever arms with roller on opposite side to standard
Lever arm
Length (a)
in. (mm)
0.88 (22)
1.38 (35)
1.5 (38)
2 (51)
2.5 (63.5)
3 (76)
Roller on opposite side
Diameter (b)
Width (c)
in. (mm)
in. (mm)
Catalog number
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
9007AA5
9007AA6
9007BA15
9007BA5
9007BA6
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.63 (16)
9007MA15
9007MA5
9007MA6
9007CA15
9007CA5
9007CA6
9007DA15
9007DA5
9007DA6
9007EA15
9007EA5
9007EA6
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
0.04 (0.09)
Weight
kg (lb)
Lever arms with roller countersunk roller pin
Arm
Length (a)
in. (mm)
1.5 (38)
2 (51)
2.5 (63.5)
Roller (countersunk roller pin)
Diameter (b)
Width (c)
in. (mm)
in. (mm)
Catalog number
0.75 (19)
0.25 (6.3)
9007MA31
0.03 (0.07)
0.75 (19)
0.25 (6.3)
9007CA31
0.04 (0.08)
0.75 (19)
0.25 (6.3)
9007DA31
0.04 (0.09)
Weight
kg (lb)
Lever arms with cable operated with eyebolt (I.D.) instead of roller
Arm
Length
in. (mm)
1.5 (38)
Cable
Length
in. (mm)
Catalog number
0.38 (9.6)
9007MA22
Weight
kg (lb)
0.05 (0.10)
Dimensions:
page 193
187
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
a
DF563135
Lever arms with ball bearing roller
c
b
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
DF563135
Flat steel lever arms with standard roller (1)
c
Arm
Length(a)
in. (mm)
Lever arms with steel roller
0.88 (22)
a
b
1.38 (35)
2 (51)
a: Length of lever Arm
b: Roller diameter
c: Roller width
2.5 (63.5)
3 (76)
Limit Switches
Lever arms with nylon roller
1.38 (35)
1.5 (38)
2 (51)
2.5 (63.5)
3 (76)
Lever arms without roller
0.88 (22)
1.38 (35)
2 (51)
2.5 (63.5)
3 (76)
1.
Roller
Diameter (b)
in. (mm)
Width (c)
in. (mm)
Catalog number
Weight
kg (lb)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
0.63 (16)
9007AA1S
9007AA2S
9007BA1S
9007BA2S
9007CA1S
9007CA2S
9007DA1S
9007DA2S
9007EA1S
9007EA2S
0.01 (0.03)
0.01 (0.03)
0.01 (0.03)
0.01 (0.03)
0.03 (0.07)
0.04 (0.08)
0.04 (0.08)
0.04 (0.08)
0.04 (0.08)
0.04 (0.08)
1 (25.4)
0.75 (19)
1 (25.4)
1 (25.4)
1 (25.4)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
9007BA4S
9007MA18S
9007CA4S
9007DA4S
9007EA4S
0.01 (0.03)
0.01 (0.03)
0.03 (0.07)
0.04 (0.08)
0.04 (0.08)
–
–
–
–
–
–
–
–
9007AA0S
9007BA0S
9007CA0S
9007DA0S
9007EA0S
0.01 (0.02)
0.03 (0.06)
0.03 (0.07)
0.03 (0.07)
Material is hardened, oil-impregnated, sintered iron.
90° Forked cast zinc lever arms
DF531692
Arm
Roller
position
Length(a) in.
(mm)
Lever arms with steel roller
1.5 (38)
Rollers on same
side
R.H. Roller on
opposite side
9007LA4
L.H. Roller on
opposite side
Lever arms with nylon rollers
1.5 (38)
Rollers on same
side
Roller
Diameter(b)
in. (mm)
Width(c)
in. (mm)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
9007LA4
9007LA1
9007LA5
9007LA2
9007LA6
9007LA3
0.05 (0.12)
0.07 (0.15)
0.05 (0.12)
0.07 (0.15)
0.05 (0.12)
0.07 (0.15)
0.75 (19)
0.25 (6.3)
1 (25.4)
0.25 (6.3)
1 (25.4)
0.25 (6.3)
1 (25.4)
9007LA16
9007LA10
9007LA17
9007LA11
9007LA18
9007LA12
0.04 (0.09)
0.06 (0.14)
0.04 (0.09)
0.06 (0.14)
0.04 (0.09)
0.06 (0.14)
0.69 (17.5)
0.25 (6.3)
9007LA7
0.11 (0.25)
0.69 (17.5)
0.25 (6.3)
9007LA8
0.11 (0.25)
0.69 (17.5)
0.25 (6.3)
9007LA9
0.11 (0.25)
R.H. Roller on
opposite side
0.75 (19)
L.H. Roller on
opposite side
0.75 (19)
Lever arms with ball bearing rollers
1.5 (38)
Rollers on same
side
R.H. Roller on
opposite side
L.H. Roller on
opposite side
Catalog number
Weight
kg (lb)
Dimensions:
page 193
188
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
DF563135
One-way lever arm
c
b
Arm
Steel roller
Length (a)
in. (mm)
Diameter (b)
in. (mm)
Width (c)
in. (mm)
Catalog number
Weight
0.75 (19)
0.25 (6.3)
9007RA11
0.05 (0.12)
0.75 (19)
0.25 (6.3)
9007RA18
0.05 (0.12)
0.69 (17.5)
0.25 (6.3)
9007RA9
0.05 (0.12)
–
–
9007FA2
0.05 (0.12)
kg (lb)
Lever arm with standard roller
a
1.5 (38)
Lever arm with nylon roller
1.5 (38)
Lever arm with ball bearing roller
1.5 (38)
a: Length of lever Arm
b: Roller diameter
c: Roller width
Lever arm with rod type
5 (127)
DF531694
One-way cast zinc roller lever arm
Arm
Roller
Length(a)
in. (mm)
Diameter(b)
in. (mm)
Width(c)
in. (mm)
Catalog number
Weight
1.38 (35)
1.25 (32)
0.25 (6.3)
9007BA3
0.07 (0.15)
1.5 (38)
1.25 (32)
0.25 (6.3)
9007MA3
0.10 (0.23)
2 (51)
1.25 (32)
0.25 (6.3)
9007CA3
0.12 (0.27)
2.5 (63.5)
1.25 (32)
0.25 (6.3)
9007DA3
0.12 (0.27)
3 (76)
1.25 (32)
0.25 (6.3)
9007EA3
0.13 (0.29)
1.38 (35)
1.25 (32)
0.25 (6.3)
9007BA3S
0.07 (0.15)
2 (51)
1.25 (32)
0.25 (6.3)
9007CA3S
0.10 (0.23)
2.5 (63.5)
1.25 (32)
0.25 (6.3)
9007DA3S
0.12 (0.27)
3 (76)
1.25 (32)
0.25 (6.3)
9007EA3S
0.13 (0.29)
kg (lb)
9007RA11
Flat steel arm with steel roller
9007BA3
Offset type cast zinc lever arm
Offset lever arm
Length in.
(mm)
Roller
Offset
Diameter
in. (mm)
Catalog number
Width
in. (mm)
Weight
kg (lb)
Offset cast zinc arm with steel roller
0.44 (11)
DF531691
DF531690
2 (51)
1.5 (38)
0.88 (22)
0.63 (16)
0.25 (6.3)
9007KA1
0.04 (0.08)
0.63 (16)
0.63 (16)
9007KA2
0.04 (0.08)
0.75 (19)
0.25 (6.3)
9007KA11
0.04 (0.09)
0.75 (19)
0.63 (16)
9007KA12
0.05 (0.12)
0.75 (19)
0.25 (6.3)
9007KB11
0.04 (0.10)
0.75 (19)
0.25 (6.3)
9007KB15
0.04 (0.10)
0.25 (6.3)
9007KA9
0.04 (0.10)
0.75 (19)
0.25 (6.3)
9007KA18
0.04 (0.10)
0.75 (19)
1 (25.4)
9007KA21
0.04 (0.10)
Offset cast zinc arm with ball bearing roller
2 (51)
9007KA11
9007KB11
0.44 (11)
0.69 (17.5)
Offset cast zinc arm with nylon roller
2 (51)
0.44 (11)
Dimensions:
page 193
189
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
DF531683
Cast arm with steel roller
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
b
d
Adjustable length lever arm
c
Lever arm
Roller
Dimensions length(a)
Diameter (b)
in. (mm)
in. (mm)
Adjustable length arm with steel roller
Non-bendable, adjustable from 0.63 (16)
0.88 (22) to 4 (101)
0.63 (16)
f
a
DF563136
Lever Arms for Rotary Heads
a: Length of lever Arm
b: Roller diameter
c: Roller width
d, e, f: see page 193
Catalog number
0.25 (6.3)
0.63 (16)
9007HA1
9007HA2
0.05 (0.12)
0.07 (0.14)
0.63 (16)
0.63 (16)
0.25 (6.3)
0.63 (16)
9007HA5
9007HA6
0.06 (0.14)
0.04 (0.18)
Adjustable length arm with nylon roller
Non-bendable, adjustable
0.63 (16)
from 0.88 (22) to 4 (101)
1 (25.4)
0.25 (6.3)
0.63 (16)
9007HA4
9007HA22
0.05 (0.12)
0.06 (0.13)
0.25 (6.3)
0.63 (16)
0.25 (6.3)
9007HA8
9007HA23
9007HA26
0.06 (0.14)
0.07 (0.16)
0.08 (0.17)
Adjustable length arm with ball bearing roller
Non-bendable, adjustable
0.69 (17.5)
0.25 (6.3)
from 0.88 (22) to 4 (101)
9007HA24
0.06 (0.13)
0.25 (6.3)
9007HA25
0.07 (0.16)
Adjustable length arm with ball Delrin® roller
Bendable, adjustable
1.63 (41)
0.25 (6.3)
from 0.88 (22) to 4 (101)
9007HA20
0.07 (0.16)
Adjustable length arm with rubber tire roller
Bendable, adjustable
2.13 (54)
from 0.88 (22) to 4 (101)
0.5 (12.7)
9007HA21
0.10 (0.22)
Adjustable length arm without roller
Non-bendable, adjustable from –
0.88 (22) to 4 (101)
–
9007HA0
0.15 (0.33)
–
9007HA9
0.11 (0.25)
Bendable, adjustable
from 0.88 (22) to 4 (101)
Bendable, adjustable
from 0.88 (22) to 4 (101)
DF531688
DF531689
DF531687
e
Limit Switches
Bendable, adjustable
from 0.88 (22) to 4 (101)
9007HA23
9007HA21
DF531687
DF531687
9007HA1
Weight
kg (lb)
Width (c)
in. (mm)
Bendable, adjustable
from 0.88 (22) to 4 (101)
0.63 (16)
1.0 (16)
2 (51)
0.69 (17.5)
–
Rod type lever arm
Description
DF531697
9007FA1
Length
in. (mm)
Catalog number
Weight
kg ( lb)
Rod
Stainless steel rod
10 (254)
9007FA1
0.07 (0.15)
Spring rod, steel
12 (304)
9007FA3
0.07 (0.15)
Spring rod, Delrin
12 (304)
9007FA5
0.07 (0.15)
Looped Delrin rod arm
90° forked rod
Spring rods, steel
–
9007FA6
0.05 (0.11)
2.5 (63.5)
9007LA19
0.06 (0.13)
9007FA6
®
9007LA19
Dimensions:
page 193
190
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads
360° angular adjustable lever arm
c
e
a
b
f
a: Length of lever Arm
b: Roller diameter
c: Roller width
d, e: see page 193
Lever arms with nylon roller
0.88 (22)
Roller outside
1.38 (35)
Roller outside
1.5 (38)
Roller outside
2 (51)
Roller outside
2.5 (63.5)
Roller outside
3 (76)
Roller outside
Roller
Catalog number
Diameter (b) Width (c)
in. (mm)
in. (mm)
Weight
kg (lb)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.63 (16)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
9007AA1M
9007AA5M
9007AA11M
9007BA1M
9007BA5M
9007BA11M
9007MA1M
9007MA5M
9007MA11M
9007CA1M
9007CA5M
9007CA11M
9007DA1M
9007DA5M
9007DA11M
9007EA1M
9007EA5M
9007EA11M
0.09 (0.20)
0.09 (0.20)
0.09 (0.20)
0.09 (0.22)
0.10 (0.22)
0.10 (0.22)
0.11 (0.24)
0.11 (0.24)
0.11 (0.24)
0.11 (0.24)
0.11 (0.24)
0.11 (0.25)
0.11 (0.25)
0.12 (0.27)
0.12 (0.27)
0.12 (0.27)
0.12 (0.27)
0.13 (0.29)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.63 (16)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
9007AA8M
9007AA18M
9007BA8M
9007BA18M
9007MA8M
9007MA18M
9007CA8M
9007CA18M
9007DA8M
9007DA18M
9007EA8M
9007EA18M
0.09 (0.20)
0.09 (0.20)
0.11 (0.25)
0.11 (0.25)
0.10 (0.23)
0.11 (0.25)
0.12 (0.27)
0.12 (0.27)
0.12 (0.27)
0.12 (0.27)
0.12 (0.26)
0.12 (0.27)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
9007AA9M
9007BA9M
9007MA9M
9007CA9M
9007DA9M
9007EA9M
0.10 (0.23)
0.11 (0.24)
0.19 (0.26)
0.19 (0.26)
0.12 (0.27)
0.13 (0.28)
Lever arms with ball bearing roller
0.88 (22)
Roller outside 0.69 (17.5)
1.38 (35)
Roller outside 0.69 (17.5)
1.5 (38)
Roller outside 0.69 (17.5)
2 (51)
Roller outside 0.69 (17.5)
2.5 (63.5)
Roller outside 0.69 (17.5)
3 (76)
Roller outside 0.69 (17.5)
(1) Roller can be changed in the field from roller outside to roller inside position or vice versa.
Dimensions:
page 193
191
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
d
360° angular adjustable lever
arm
Length (a)
Roller (1)
in. (mm)
position
Lever arms with steel roller
0.88 (22)
Roller outside
Roller inside
Roller outside
1.38 (35)
Roller outside
Roller inside
Roller outside
1.5 (38)
Roller outside
Roller inside
Roller outside
2 (51)
Roller outside
Roller inside
Roller outside
2.5 (63.5)
Roller outside
Roller inside
Roller outside
3 (76)
Roller outside
Roller inside
Roller outside
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Bodies and Heads, Dimensions
Body
Standard
Compact
0.78
20
0.58
15
2.35
60
0.36
9
in.
mm
Dual dimensions:
(2)
0.78
20
0.58
15
0.36
9
(1)
1.47
37
Dual dimensions:
(3)
in.
mm
(3)
1.17
30
1.55
39
1.
2.
0.64
16
1.79
45
3.
(1)
2 x 0.20/5 x 0.22/6 HLS.
2 x 10-24 Tapped HLS Back Mtg
0.29/7 DP.
1/2 14 NPT.
(2)
1.17
30
1.55
39
1.
2.
0.64
16
1.79
45
3.
2 x 0.20/5 HLS.
2 x 10-24 Tapped HLS Back Mtg
0.20/5 DP.
1/2 14 NPT.
Side plunger heads
9007F
9007G
2.63
67
1.88
48
0.58
15
1.24
31
Ø
0.63
16
0.78
20
0.12
3
0.88
22
0.75
19
9007GD
2.16
55
1.41
36
0.58
15
1.24
31
Ø
0.36
9
0.78
20
0.88
22
0.75
19
9007H
2.71 Min.
69
1.96 Min.
50
0.58
15
1.24
31
3.12
79
1.44
37
1.68
43
0.58
15
0.19 (1)
5
0.78
0.5
13
20
0.88
22
0.75
19
Ø
0.37
9
0.78
20
0.88
22
0.75 1.24
31
19
Limit Switches
Top plunger heads
9007D
9007E
0.58
15
Ø
0.63
16
0.12
3
0.58
15
Ø
0.36
9
1.83
46
2.19
56
1.88
48
0.78
20
9007ED
(1)
0.19
5
0.78
20
1.36
35
1.72
44
0.50
13
0.78
20
1.89
48
2.25
57
1.55
39
1.55
39
0.58
15
1.55
39
Rotary heads
Multi-directional heads
9007C
9007JKC
9007J
9007KC
0.78
20
0.58
15
2.50
64
1.72
44
0.58
15
0.75
19
1.24
31
0.58
15
0.88
22
2.16
55
1. Adjustable
Ø
0.25
6
0.78
20
1.80
46
1.80
46
0.38
10
5.14
131
5.50
140
0.78
20
0.58
15
Ø
0.25
6
5.36
136
5.00
127
3.00
76
Ø
0.44
11
1.55
39
1.55
39
1.55
39
1.55
39
Multi-directional heads (continued)
9007K
9007L
0.58
15
Ø
0.08
2
13.30
338
3.30
84
0.78
20
0.58
15
0.78
20
Ø
0.07
2
12.94
329
6.29
160
5.93
151
2.28
58
1.55
39
1.55
39
Catalog numbers:
pages 184 and 185
192
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Plug-in Body, Metal
Lever Arms for Rotary Heads, Dimensions
Lever arms
9007AA••, BA••, CA••, DA••, EA••, FA••, KA••, LA••, MA••, RA••
b
a
c
a: Length of lever Arm
b: Roller diameter
c: Roller width
0.16
3.96
a, b, c: pages 186 to 189
Adjustable length lever arms
9007HA• and 9007HA•••
b
a
c
0.34
86
d
Limit Switches
e
a: Length of lever Arm
b: Roller diameter
c: Roller width
d = 0.38/10
e= 4.38/111
a, b, c: page 190
360° angular adjustable lever arms
9007AA••M, 9007BA••M, 9007CA••M, 9007DA••M, 9007EA••M, 9007MA••M
d
b
c
e
0.69
17.5
a
a: Length of lever Arm
b: Roller diameter
c: Roller width
d = 0.84/21
e = 0.38/10
f = 1.05/27
0.88
22
f
Rod type lever arms
9007FA1
a, b, c: page 191
9007FA6
9007LA19
2.06
52
9.97 (max)
253
10.72
272
4.31
109
90˚
Ø
0.13
3.3
5.5
12.7
0.13
3.3
Ø
0.75
19
0.16
4
0.41
10
1.19
30
0.41
10
0.80
20
0.41
10
1.00
25
1.19
30
0.41
10
0.80
20
2.56
65
0.66
17
78
0. .8
19
1.00
25
45˚
0.52
13
5
2. 3.5
6
0.67
17
0.41
10
1.00
25
0.39
9.9
0.72
18
Catalog numbers:
pages 186 to 191
193
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Hazardous Non-Plug-in Body Type (1)
With head for linear movement
side plunger
top plunger
Page 196
Page 197
With head for rotary movement (lever)
Limit Switches
1.
Factory modifications: see pages 172 to 176.
Page 198
With head for multi-directional movement
Page 199
b Application Information—Hazardous Locations
Classification of hazardous locations
Hazardous locations are those areas that may have flammable gases or combustible dusts present in quantities sufficient to produce an
explosive or ignitable mixture. These gases, dusts, may always be present or may only be present in abnormal situations. The National Electrical
Code (NEC) describes these areas in Articles 500 through 503 and divides them into three types of categories: Class, Group, Division.
•
Classes
The Classes (I, II, III) differentiate between the type of hazardous materials: I is for gases,II is for dusts, and III is for fibers.
•
Groups
The Groups (A, B, C, D, E, F, and G) further subdivide each class according to the relative explosive force of the materials. Group A
atmosphere is acetylene which has a higher explosive force than Group B (which may contain hydrogen, for example); and Group B has a
higher explosive force than Group D, etc.
•
Divisions
The Divisions (1 and 2) refer to the presence of these hazardous gases and dusts. Division 1 areas can have these gases or dusts present at
all times under normal operating conditions in an ignitable concentration. Division 2 areas only have ignitable concentrations of dusts
or gases present during abnormal conditions, such as machine failures or container breakage.
The table below summarizes the classifications described above.
Summary of Classification Chart
Class
Division
1. Hazard May Exist
May Exist In Atmosphere Under Normal Operating Conditions
I. Gas
2. Potential Hazard
A. May be present in atmosphere only
under abnormal circumstances.
1. Hazard May Exist
II. Dust
May Exist In Atmosphere Under Normal Operating Conditions
2. Potential Hazard
III. Fibers
A. May be present in atmosphere only under abnormal circumstances.
1. Production Areas
2. Handling and Storage Areas
Group
A. Acetylene
B. Manufactured Gases Containing Hydrogen
C. Petrochemicals (e.g. ethylene)
D. Petrochemicals (e.g. alcohol)
A. Acetylene
B. Manufactured Gases Containing Hydrogen
C. Petrochemicals (e.g. ethylene)
D. Petrochemicals (e.g. alcohol)
E. Conductive and Combustible Dust (Resistivity y105 ohms/cm)
F. Carbonaceous Dusts (Resistivity >102 ohm/cm but < 108ohm/cm)
G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
G. Non-Conductive Combustible Dust (Resistivity > = 105 ohms/cm)
Easily Ignitable Fibers
Easily Ignitable Fibers
194
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Environment characteristics
Conforming to standards
Products
Machine assemblies
Product certifications
Protective treatment
Ambient air temperature
(Lever/rotary head)
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Cable entry or connector
Materials
Operation
Storage
Conforming to IEC 60068-2-6
Conforming to IEC 60068-227
Conforming to IEC 61140
Conforming to IEC 60529
Depending on model
Bodies, heads, levers
NEMA 250, EN 60947-1, EN 60947-5-1, IEC 60947, UL 508, C22-2-14-95, CE conformity
documentation
IEC 60204-1
UL, CSA, CE
Epoxy powder coat
-20…+185 °F (-29…+85 °C), wider range available
-20…+185 °F (-29…+85 °C), wider range available
25 gn (10…150 Hz, 11 ms) (C86F switch good for 18.5g only)
60 gn (9 ms)
40 gn (9 ms) for reed switch
Class 0
IP 67
1/2-14 NPT, M20 X 1.5, ISO cable entry, 5-pin mini connector, 4-pin micro connector
Bodies in alluminum, heads in Zamak® zinc alloy, levers and rods in zinc, steel, stainless steel,
Delrin® resin.
Contact block characteristics
Rated operational
characteristics hard contacts
-DC Voltage
9007CR53 (single pole)
9007CR61 (two pole)
9007CR65 (two pole two
stage)
9007CR67 (two pole neutral)
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
9007CR53 (single pole)
9007CR61 (two pole)
9007CR65 (two pole two
stage)
9007CR67 (two pole neutral)
NEMA Q600 (Ue = 600 V. Ie = 0.1 A); Ithe = 2.5 A
NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
Rated insulation voltage
Rated Impulse Withstand Voltage
Positive Opening
Special Y1561
Short Circuit Protection
Terminal wire sizes
(Cabling/Screw Clamp)
Maximum Actuation Speed
Electrical Durability
NEMA A600 (Ue = 600 V, Ie = 1.2 A); Ithe = 10 A
Limit Switches
Rated operational
characteristics hard contacts
-AC Voltage
NEMA R300 (Ue = 250 V. Ie = 0.11 A); Ithe = 1.0 A
600 V
2,500 Vac for 1 minute for CE; 2,200 Vac for 1 minute for UL; and 2,640 Vac for 1 s for CSA
Special Y1561 (one pole slow break only)
10 A. Bussman Class CC KTK-R-10 fuse non-time-delay
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
50fpm / 90fpm (15.2 m/min / 27.4 m/min) with 45 degree cam angle, levers only
1 million operating cycles
Types of contact elements
IEC 60947-5-1
Form
A
Symbol
NEMA
Description
Form
Single
break
A
Symbol
JIS
Description
Form
–
3
–
2
Double
break
–
X
B
Single
break
B
–
Y
C
–
C
–
Za
Same
polarity
Z
“Same
polarity”
only
Zb
Electrically
separate
1
Symbol
Description
Double
break
Single
break
Double
break
195
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of head
Side Plunger (mounting by the body)
Hazardous location non-plug-in body type
Type of operator
Side roller plunger
spring return vertical
roller (1)
Side push rod
plunger spring return
Side push rod
plunger adjustable
(2)
spring return
Side push rod
plunger maintained
contact
Catalog numbers
1 N.O. 1 N.C. snap action
3
9007CR53F
4
1
9007CR53G
2
2-1
4-3
2-1
4-3
2
2 N.O. 2 N.C. snap action
Limit Switches
8
3
7
2
6
1
5
0,8
9007CR61F
2 N.O. 2 N.C. Two stage snap action
8
3
7
2
6
1
5
0
0
0,8
0
6,3 mm
0,8
6,3 mm
0
0
0
0,8
1.020 (2.25)
6,3 mm
9007CR61H
3,6
0,8
6,3 mm
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
6,3 mm
9007CR65GD
2 2,5
6,3 mm
6,3 mm
2
9007CR65G
1.020 (2.25)
contact closed
contact open
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,8
9007CR61GD
2
2 2,5
Weight, kg (lb)
Contact operation
6,3 mm
9007CR61G
9007CR65F
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,8
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0,8
3,6
2-1
4-3
2-1
4-3
2
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
4
6,3 mm
9007CR53H
2
2-1
4-3
2-1
4-3
0
4
9007CR53GD
2
2 2,5
6,3 mm
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
0,8
6,3 mm
1.020 (2.25)
1.020 (2.25)
Characteristics (nominal operating data)
Switch actuation
Type of actuation
Pre-travel
Pre-travel two Stage
On end
First stage
First stage to second stage
Total travel
Differential
Reverse overtravel
Minimum force or torque
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability (linear travel of cam)
Cable entry
1.
2.
2 mm (0.08")
2 mm (0.08")
0.5 mm (0.02")
6.3 mm (0.25")
0.8 mm (0.03")
–
4 lb (17.8 N)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
3.6 mm (0.14")
0.03 mm (0.001")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
–
7 lb (31.1 N)
Can be converted to horizontal roller type in the field. To order horizontal roller version add the letter H at the end of the equivalent vertical roller version type.
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Dimensions:
pages 200 and 201
196
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of head
Top Plunger (mounting by the body)
Hazardous location non-plug-in body type
Type of operator
Top roller plunger
spring return
Top push rod plunger
spring return
Top push rod plunger
adjustable (1)
spring return
Palm operated
(2)
Catalog numbers
4
1
2
9007CR53D
9007CR53E
2
2-1
4-3
2-1
4-3
2 N.O. 2 N.C. snap action
8
3
7
2
6
1
5
0,5
9007CR61D
2 N.O. 2 N.C. Two stage snap action
8
3
7
2
6
1
5
0
6,3 mm
9007CR61E
0
6,3 mm
0
0,8
2 2,5
0,8
0,8
6,3 mm
1.020 (2.25)
contact closed
contact open
6,3 mm
9007CR61ED
0
0
0,8
0,8
1.020 (2.25)
6,3 mm
2
0,8
6,3 mm
9007CR65ED
0
0
0,8
0,8
0,8
6,3 mm
9007CR65R (2)
2 2,5
6,3 mm
6,3 mm
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,5
9007CR61R (2)
2
9007CR65E
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0,5
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2 2,5
0
2-1
4-3
2-1
4-3
2
9007CR65D
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
Weight, kg (lb)
Contact operation
0,5
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0,8
2
2-1
4-3
2-1
4-3
2
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
4
6,3 mm
9007CR53R (2)
2
2-1
4-3
2-1
4-3
0
4
9007CR53ED
2
Limit Switches
1 N.O. 1 N.C. snap action
3
2 2,5
6,3 mm
1.020 (2.25)
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
0,8
0,8
6,3 mm
1.020 (2.25)
Characteristics (nominal operating data)
Switch actuation
Type of actuation
Pre-travel
Pre-travel two Stage
On end
First stage
First stage to second stage
Total travel
Differential
Reverse overtravel
Minimum force or torque
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability (linear travel of cam)
Cable entry
1.
2.
2 mm (0.08")
2 mm (0.08")
0.3 mm (0.01")
6.3 mm (0.25")
0.5 mm (0.02")
–
3 lb (13.3 N)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
7 lb (31.1 N)
0.03 mm (0.001")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
To lock the nut in the desired position, crimp the slot near the bottom of the nut.
Does not include mushroom button. Must be ordered separately see page 185.
Dimensions:
pages 200 and 201
197
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of head
Rotary (lever arm type) (1)
Hazardous location non-plug-in
body type
Type of operator
Standard pre-travel
spring return
Low differential
spring return
Type of direction
CW & CCW (2)
CW & CCW (2)
9007CR53B2
9007CR53A2
Neutral position
Standard pre-travel
Low differential
spring return
spring return
CW & CCW
CW & CCW
Light operating torque
spring return
Maintained contact
CW & CCW (2)
CW (trip) CCW (reset)
9007CR53N2
9007CR53C
Catalog numbers
1 N.O. 1 N.C. snap action
3
4
1
2
10˚
0
2 N.O. 2 N.C. snap action
4
8
3
7
2
6
1
5
4˚
90˚
9007CR61B2
2˚
0
4˚
0
90˚
90
6
1
5
9007CR67T10
7
2
6
1
5
Weight, kg (lb)
Contact operation
10˚ 0 10˚ CW
CCW
4˚
4˚
0
5 05
90˚CW
4˚
90 CCW
2
90 CW
0
2
9007CR65N2
10˚12,5˚
5˚6,5˚
0
1.020 (2.25)
contact closed
90˚
6-5
8-7
6-5
8-7
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
90˚
0
CW
2-1
4-3
2-1
4-3
9007CR65A2
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
CCW
6-5
8-7
6-5
8-7
90˚CCW
4˚
90˚
4˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
9007CR67T5
2-1
4-3
2-1
4-3
2 N.O. 2 N.C. two stage snap action 9007CR65B2
10˚12,5˚
4
8
3
0
2˚
2˚
1.020 (2.25)
0
90˚
1.020 (2.25)
90˚
4˚
4˚
1.020 (2.25)
1.020 (2.25)
1.020 (2.25)
contact open
Characteristics (nominal operating data)
Switch actuation
By 30° cam
Type of actuation
Pre-travel
Pre-travel two stage
First stage
First stage to second stage
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability (linear travel of cam)
Cable entry
10°
5°
10°
5°
10°
45°
10°
2.5°
90°
4°
90°
5°
1.5°
–
–
–
–
10°
2.5°
2°
4°
2°
4°
–
–
90°
–
–
4 lb-in (0.45 N•m)
25 oz-in (0.18 N•m)
3 lb-in (0.34 N•m)
0.05 mm (± 0.002")
0.05 mm (± 0.002")
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
0.05 mm (± 0.002" )
0.03 mm (± 0.001")
0.05 mm (± 0.002")
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
0.05 mm (± 0.002")
1.
2.
/CCW
CW
CCW
Lever arm type must be ordered separately from page 186 to 189.
These devices are factory set to operate the contacts in both the CW and CCW directions. Mode of operation is field convertible to CW
only or CCW only.
To order factory converted devices: For CCW only operation, change the 2 at the end of the Type number to 1 (for example: C54B2
becomes C54B1). For CW only operation, delete the 2 at the end of the Type number (for example, C54B2 becomes C54B).
Mode of operation of the lever arm is easily convertible to clockwise or both.
Simply pull out and rotate the arrow to the letters representing the desired direction—CW, CCW, or CW/CCW.
CW
Limit Switches
7
2
45˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2
90˚
9007CR61C
10˚
5
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
90˚
4˚
9007CR61N2
2 N.O. 2 N.C. snap action
Neutral position
4
8
3
0
90˚
9007CR61A2
10˚
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
2-1
4-3
0
45˚
10˚
5˚
2-1
4-3
2-1
4-3
CW
/C C W
Dimensions:
pages 200 and 201
198
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location
Type of head
Flexible operator (wobble stick) e
Hazardous location non-plug-in body
type
Type of operator
Universal (1)
Wobble stick
Delrin® extension (1)
Wobble stick wire
extension (1)
Wobble stick coil
spring extension (1)
Cat whisker
Catalog numbers
9007CR53JKC
4
1
2
7
2
6
1
5
2 N.O. 2 N.C. Two stage snap action
3
7
2
6
1
5
Weight, kg (lb)
Contact operation
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
3˚
90˚
90
3
3
1.020 (2.25)
contact closed
contact open
0
3˚
90˚
90
0
3
1.020 (2.25)
0
20
3˚
90˚
0
90
3
1.020 (2.25)
6
90
9007CR65L
10 14
3
90˚
9007CR61L
9007CR65KC
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
6˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
10 14
3
90˚
10˚
9007CR65K
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
3˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
10 14
20˚
2-1
4-3
2-1
4-3
9007CR61KC
10˚
9007CR65J
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
10 14
3˚
9007CR61K
10˚
90˚
9007CR53L
10˚
2-1
4-3
2-1
4-3
0
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
9007CR65JKC
8
3˚
9007CR61J
10˚
3˚
9007CR53KC
10˚
2-1
4-3
2-1
4-3
0
90˚
2-1
4-3
2-1
4-3
6-5
8-7
6-5
8-7
0
4
3˚
9007CR61JKC
8
3
9007CR53K
10˚
2-1
4-3
2-1
4-3
0
2 N.O. 2 N.C. snap action
4
9007CR53J
10˚
2-1
4-3
2-1
4-3
Limit Switches
1 N.O. 1 N.C. snap action
3
20˚25˚
2-1
4-3
6-5
8-7
2-1
4-3
6-5
8-7
0
90
3
0
3
1.020 (2.25)
6˚
6˚
90˚
1.020 (2.25)
Characteristics (nominal operating data)
Switch actuation
Type of actuation
By any moving object from any direction
Pre-travel
Pre-travel two Stage
- First stage
- First stage to second stage
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability
(linear travel of cam)
Cable entry
10° (any direction)
20°
10° (any direction)
4°
90°
3
–
3 lb-in (0.34 N•m)
20°
5°
1.
6°
7 oz-in (0.05 N•m)
1 or 2, 12–22 AWG (2.05–0.644 mm2) wires maximum
–
1/2-14 NPT standard, optional M20 x 1.5 mm for ISO cable entry
Wobble stick extensions are available separately for the universal head or as replacements for complete devices (see page 185)
Dimensions:
pages 200 and 201
199
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions
Side Plunger
9007C••F
9007C••G
3.24
62
1.88
48
0.12
3
0.63
16
1,68
43
1.19
30
(1)
1.07
27
2.77
70
1.41
36
(3)
4.13
105
3.00
76
(2)
1.5
38
2.72
69
1,68
1.19 43 1.58
30
40
2.07
53
1.58
40
(4)
(5)
1.1
28
2.08
53
Limit Switches
1.19
30
(1)
3.12
79
1.44
37
(2)
0.37
9
1.01
26
0.34
9
(1)
(3)
(4)
(5)
1.1
28
2.08
53
1.07
27
1,68
1.19 43 1.58
30
40
6.10
155
2 x 0.27/7, front Mtg holes.
2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
2 x 0.26/7 dia. holes.
2 1/4-20 UNC-2B, both sides 0.32/8 DP.
1/2 or 3/4 NPT.
Adjustable.
2.07
53
(3)
6.10
3.00 155
76
4.13
105
(4)
(5)
(2)
1.5
38
2.72
69
1.01
26
0.34
9
Top Plunger
9007C••D
1.1
28
2.08
53
1.01
26
0.34
9
in.
Dual dimensions:
mm
9007C••E
0.75
19
0.12
3
1.07
27
2.63
67
(1)
(2)
9007C••ED
0.75
19
0.36
9
(1)
(3)
7.05
3.00 179
76
(4)
(5)
1.1
28
2.08
53
1.01
26
0.34
9
2 x 0.27/7, front Mtg holes.
2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
2 x 0.26/7 dia. holes, back Mtg. holes.
2 1/4-20 UNC-2B, both sides 0.32/8 DP.
1/2 or 3/4 NPT.
Adjustable.
2.55
65
(3)
(2)
0.75
19
(4)
(5)
1.1
28
2.08
53
1.01
26
0.34
9
0.50
13
0.75
19
2.69
68
3.08
78
6.58
3.00 167
76
4.13
105
1.5
38
2.72
69
0.19 (6)
5
1.07
27
2.16
55
2.71
69
4.13
105
1.
2.
3.
4.
5.
6.
1.1
28
2.08
53
1.68
43
3.00
76
1.5
38
2.72
69
6.10
3.00 155
76
(4)
(5)
(2)
1.5
38
2.72
69
1.01
26
0.34
9
2.07
53
1.58
40
4.13
105
2.32
59
(3)
4.13
105
1.07
27
0.19 (6)
5
0.50
13
1,68
43
0.63
16
2.07
53
9007C••H
2.71
69
1.96
50
1.
2.
3.
4.
5.
6.
(1)
6.10
155
9007C••GD
1.5
38
2.72
69
1.07
27
0.36
9
7.11
180
3.00
76
(1) (3)
4.13
105
1.5
38
2.72
69
(4)
(2) (5)
Dual dimensions:
1.1
28
2.08
53
1.01
26
0.34
9
in.
mm
200
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial—Non-Plug-in Body, Metal
Hazardous Location—Dimensions
Rotary
9007C••••
0.44
11
0.75
1.19 19
30
2.79
71
1.72
44
1,68
43
(1)
2.07
53
(3)
6.10
3.00 155
76
4.13
105
(2)
(4)
(5)
1.1
28
2.08
53
1.01
26
0.34
9
2 x 0.27/7, front Mtg holes.
2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
2 x 0.26/7 dia. holes, back Mtg. holes.
2 1/4-20 UNC-2B, both sides 0.32/8 DP.
1/2 or 1/4 NPT.
in.
Dual dimensions:
Wobble stick
9007C••JKC
mm
9007C••J
1.07
27
0.75
19
0.25
6
0.75
19
0.25
6
1.07
27
5.93
151
2.60
66
2.24
57
6.32
161
3.45
88
2.99
76
Limit Switches
1.5
38
2.72
69
1.
2.
3.
4.
5.
10.35
263
(1)
7.02
178
(3)
3.00
76
4.13
105
1.5
38
2.72
69
(2)
(4)
(5)
1.1
28
2.08
53
(1)
(3)
3.00
76
4.13
105
1.5
38
2.72
69
1.01
26
0.34
9
9007C••K
(2)
(4)
(5)
1.1
28
2.08
53
9007C••KC
0.75
19
13.74
349
5.80
147
6.19
157,2
7.11
181
(3)
(1)
3.00
76
(3)
(1)
3.00
76
4.13
105
1.1
28
2.08
53
1.01
26
0.34
9
2 x 0.27/7, front Mtg holes.
2 x 0.63/16 1/4-20 DP UNC-2B back mounting holes.
2 x 0.26/7 dia. holes, back Mtg. holes.
2 1/4-20 UNC-2B, both sides 0.32/8 DP.
1/2 or 1/4 NPT.
1.5
38
2.72
69
(2)
(3)
3.00
76
4.13
105
(4)
(5)
11.4
283
10.22
260
(4)
1.
2.
3.
4.
5.
6.72
171
1.97
50
4.13
105
(2)
0.04
1
0.25
6
18.16
461
(1)
1.07
27
1.07
27
0.75
19
14.13
359
3.74
95
9007C••L
0.75
19
1.07
27
0.08
2
1.5
38
2.72
69
1.01
26
0.34
9
(4)
(5)
1.1
28
2.08
53
1.01
26
0.34
9
1.5
38
2.72
69
(2)
(5)
1.1
28
2.08
53
1.01
26
0.34
9
in.
Dual dimensions:
mm
201
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Glossary
531627
CCW—Counterclockwise only (for lever types).
Free
position
l
ta
To
Releasing
position
M
ov
Pr
etr diffe em
av
e
el ren nt
tia
l
CW—Clockwise only (for lever types).
Differential—The movement differential or differential is the distance or angle from the operating
position to the releasing position.
v
tra
Operating
position
l
Overtrave
el
Overtravel
limit
position
Operating torque
Figure 1: Rotary lever type
Free or normal position—Free or normal position is the initial position of the actuator when there is
no external force (other than gravity) applied on the actuator.
Neutral position—Lever operated switch with a minimum of two contacts. One contact changes
state only when lever moves CW. The second contact changes state only when the lever moves
CCW. (The center position is the free position.)
Operating position—Operating position is the position of the actuator at which the contacts change
state.
Overtravel—Overtravel is the distance or angle through which the actuator moves when traveling
from the operating position to the overtravel limit position.
Pre-travel—Pre-travel is the distance or angle through which the actuator moves from the free
position to the position at which the contacts change state, the operating position.
Release torque—Release torque is the value to which the torque on the actuator must be reduced
to allow the contacts to change state from the operated position to the normal contact position.
531628
Limit Switches
Release position—Release position is that position of the actuator at which the contacts change
state from the operated contact position to the normal contact position.
Free position
Releasing position
Operating position
Overtravel limit position
Actuator-lever—An actuator is the mechanism of the switch or enclosure which, when moved as
intended, will operate the contacts.
Maintained contact limit switch—A maintained contact limit switch is a switch which remains in a
given condition until actuated to another condition, which is also maintained until further actuation.
Momentary contact limit switch—A momentary contact limit switch is a switch which returns from
the operated condition to its free or normal circuit condition when the actuating force is removed.
Operating
force
N.C.—Normally closed contact, when the switch mechanism is at its free or normal position.
N.O.—Normally open contact, when the switch mechanism is at its free or normal position.
Pretravel
Overtravel
Movement differential
Total travel
Operating torque—Operating torque (force) is the minimum torque (force) value which must be
applied to the actuator to cause the contacts to change state.
Overtravel limit position—Overtravel limit position is that position of the actuator beyond which
further overtravel would cause damage to the switch or actuator.
Figure 2: Linear (or Plunger) type
Repeatability—Repeatability is the ability to consistently maintain the original operating
characteristics. Measured by the difference between the operating position of a new switch and of
the same after 1 million operations.
Total travel—Total travel is the sum of the pre-travel and overtravel.
Travel—Movement of the actuator from its free or normal position when force is applied. (See pretravel and over travel.)
202
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Limit Switches
9007C Heavy Duty Industrial
Technical Information
Glossary (continued)
Definition of limit switch terms
531629
There are many terms common to position switches that are not used with other control devices.
Before proceeding further, definitions of the commonly used terms should be understood as these
terms will be used throughout this document.
Cam
(dog)
Actuator
level type
shown
Limit switch—A device that converts a mechanical motion into an electrical control signal.
Actuator—The mechanism of a limit switch that operates the contacts, i.e., lever arm, plunger,
wobble stick.
Position
switch
L1
L2
Coil
Cam—A machine part or component that applies force to the switch actuator causing it to move as
intended. Also known as "dog".
Cam track dimension—The distance from the switch mounting surface to some point on the roller
or actuator.
531630
Direct-acting/positive opening contacts—Normally closed contacts that are moved directly by
the operating shaft. They are slow make-slow break contacts and have a shorter life than snap
action contacts due to longer arcing times. In general, these should only be used where movement
of actuator must break welded contacts, as in a crane safety limit switch. (Snap action positive
opening contacts are available in the Telemecanique® XCKJ limit switch.)
Cam track
Maintained contacts—Contacts that remain in the tripped position until the return travel of the cam
moves the switch actuator back and resets the contacts.
Neutral (free or normal) position limit switch—A lever arm type switch with two sets of contacts.
One set operates when the shaft is rotated clockwise; the other operates when the shaft is rotated
counterclockwise.
Lever inverted
Operating force—The force required to move limit switch actuator to cause the contacts to change
state.
Coil
531631
Figure 4—Cam track dimension
Reset over travel
Initial position
Overtravel—The distance that the position switch actuator may move beyond the trip point, (see
figure 5) without damage to the switch.
Pole—The number of moveable contacts in a switching mechanism. A single pole device may be 1
N.O., 1 N.C. or 1 N.O. and 1 N.C. with a single set of moveable contacts is used to bridge those
stationary contacts. A double or two pole switch has two moveable contacts.
Pre travel
Differential
Contacts trip
Reverse
over
travel
Over
travel
Contacts
reset
Figure 5—Contact travel
Positive break contacts—Normally closed contacts with a special mechanism to ensure opening.
Can be snap acting positive break or direct acting slow make, slow break type. The slow break
direct acting type is not recommended for high cycle applications due to shorter life.
Pre-travel—The distance that the limit switch actuator must move to trip the contacts.
Reed contacts—A mechanism consists of a set of contacts hermetically sealed in a glass envelope
and actuated by a magnet attached to the operator. This sealed construction keeps contaminants
out of the contact area, making the reed switch ideal for low voltage, low current circuits such as
programmable controllers.
Reset point—The position of the actuator at which the contacts return to the normal position.
Snap action contacts—Contacts that move rapidly to open or closed position and are relatively
independent of cam speed. Because of shorter arcing times, snap acting contacts have longer
contact life than slow make and break contacts and should be used where fast moving cams are
encountered or where good repeat accuracy is required.
Spring return—Contacts that return to their original position when the actuating force is removed.
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Limit Switches
Differential—The distance that the limit switch actuator moves, from the trip point to the reset point
of the contacts.
Figure 3—Limit switch
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Definition
Slow break contacts—The speed of transfer of the moveable contacts is dependent on the speed of the
operator. The amount of travel of the moveable contacts is also dependent on the amount of travel by the
operator. Slow make and break contacts have the same trip and reset points, and do not have the
differential travel common to snap switches.
Snap action contacts—The speed of transfer of the moveable contacts is not dependent on the speed
of the operator. The amount of travel of the moveable contacts is also not dependent on the amount of
travel by the operator. The movement of the moveable contacts are determined by a preset travel, after
this point is reached, the contacts will trip. Snap action contacts have different trip and reset points, the
difference is identified as "differential".
Flexible operators—Flexible resilient or elastic operators, i.e., wobble sticks, do not ensure direct
opening/positive opening action.
Isolated contacts—Single-pole double-throw (SPDT) contacts with four terminals which have two
isolated contact bars mechanically linked. No polarity restrictions apply. Different (isolated) power supplies
can also be applied.
Limit Switches
Same polarity—Single-pole double throw (SPDT) contacts with four terminals that require the supply to
be applied with the same polarity (i.e., L1 or +) on the same side of the contact bar. Two different supplies
are not allowed in this configuration. (The loads should always be on the same side of the contact bar.)
Direct opening contact (also known as positive opening contacts)—A normally closed contact
element coupled with the switch actuator via a non-resilient (non-elastic) member so that full contact
opening is obtained when the actuator is moved through the direct opening travel by applying a direct
opening force. The contact element will shear open in the event of sticking contacts or broken springs.
Proper fusing of the control circuit is required. Direct opening contacts meet IEC 60947-5-1 requirements.
Direct opening travel (also known as positive opening travel)—Minimum travel from the actuator free
position to the position where the direct opening operation is completed. Usually longer than the normal
pre-travel.
Reed contacts—Contact mechanism consists of a set of contacts hermetically sealed in a glass envelope
and actuated by a magnet attached to the operator. This sealed construction keeps contaminants out of
the contact area, making the reed switch the ideal switch for low voltage, low current circuits such as
programmable controllers.
Note: Because reed switches are operated by a magnet, they should not be installed in areas where strong magnetic
fields may be present. The devices should always be checked for proper operation after installation.
Polarity
Power sources
Opposite polarities should not be
connected to the contacts of one limit
switch unless the limit switch is specifically
designed for such service (isolated
contacts—no polarity). See page 205.
Power from different sources should not
be connected to the contacts of one limit
switch unless the switch is specifically
designed for such service (isolated
contacts—no polarity).
Incorrect
Incorrect
CR
AC
Correct
DC
IM
204
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial
Technical Information
531632
Make these angles approximately
the same 45° recommended
Overriding Cams
30˚
60˚
30˚
Recommended
0.72 min.
overtravel
18
5° min. to 15°
use additional
0.75
overtravel available
19
for set up and
emergency only
Do not contact
the roller within
shaded areas
The cam trailing edge on overriding cams must also be considered for maximum switch life
(see figure 6). Lever arm snap back causes shock loads which reduce switch life. Also, with
reversing cams the trailing edge becomes a leading edge on the return stroke. The
overtravel of the limit switch should not be exceeded, but 5° minimum to 15° travel past the
trip point is recommended. Additional travel should only be used for set up and emergencies.
Cam design procedures for limit switches with other than lever arm actuators vary from
switch type to switch type and are discussed along with other limit switch application design
suggestions in additional literature "Proper Application of Limit Switches" (SM444).
Contacts
Figure 6
531633
• Make sure the electrical load is within limit switch contact ratings.
L2
L1
M1
M2
• The single pole, double throw contacts of a snap switch used in a limit switch should not be
used on opposite polarities. When load M1 is connected between the contact and line L2,
and load M2 is connected between the other contact and line L1 (figure 7), a line-to-line short
(bold line) can occur through the arc, which may be drawn as the contacts operate. When
contacts are connected to the same polarity (figure 8), this line-to-line short cannot occur.
• The same result can occur if different power sources are connected to the single-pole,
double-throw contacts of a snap switch.
Incorrect
L2
L1
Coolant
M1
• When possible, avoid mounting limit switches where they will be constantly exposed to
coolant, chips, etc. Although designed for such applications, switches last longer when not
exposed to these contaminants.
Arc
M2
• Make sure cover screws are tightened to ensure a good oiltight seal.
Figure 7—Contacts connected to
opposite polarities.
Line to line short (bold line) can
occure through arc drawn when
contacts operate
• When possible, avoid using fire-resistant coolants of the phosphate ester type. Equipment
exposed to these coolants requires special seals and gaskets. Viton® fluoroelastomer, resistant
to these types of coolants, is the standard shaft seal material on Type C lever arm types. If
required, all gaskets, as well as boots on plunger types, can be furnished in Viton material.
531634
Recommendations for Conduit Installation
L1
L2
M1
Limit switch leakage is often traced to the conduit system. Coolant or condensation in the
conduit line can enter the switch through the conduit entry. Oil tightness depends on the
condition of the conduit connection and seal. Recommendations for installing conduit to
position switches are as follows:
• To ensure an oiltight seal, use thread sealant and a conduit seal or a sealing bushing
around the conduit fitting. Otherwise, the fitting probably will leak.
• Limit switches should be installed with the conduit end down whenever possible.
M2
• If condensation or moisture is present inside the conduit, a Square D® conduit seal can be
inserted into the conduit entry. The conduit fitting can then be connected in the normal
manner. Thread sealant and a sealing bushing must still be used.
Correct
L1
L2
M1
Arc
M2
Figure 8—Contacts connected to
same polarity. Line to line short
cannot occur when contacts
operate
• Often a junction box fills with coolant and/or condensation, which backs up into the position
limit through the conduit. A simple solution is to drill a hole in the bottom of the junction box to
allow the liquid to drain out.
• If conduit leakage is severe, pre-wired and potted position limit (Forms Y184• and Y185•)
should be used. The switches are pre-wired with either individual wires or multiconductor
STOWA cord, and the receptacle is sealed with a potting material.
• The Square D limit switch is available with a pre-wired male plug receptacle. The
connector provides an effective oiltight seal when used with the appropriate female
connector cord.
205
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
• With limit switches having reed contacts, some form of transient protection should be used.
This protects the small contacts from damaging surges and increases contact life.
Limit Switches
9007C Heavy Duty Industrial
Technical Information
Terminal Identification
European (IEC) contact terminals marking
Single pole
Double pole
1st pole
11-12
13-14
11-12
13-14
11-12
13-14
11-12
13-14
2nd pole
21-22
23-24
21-22
23-24
Each terminal is marked with 2 digits: First digit indicates the pole (circuit). The
second digit indicates the type of contact:
_1–_2 is N.C., _3–_4 is N.O.
i.e.: 11–12, 21–22 are N.C. 13–14, 23–24 are N.O.
Example of European Terminal Markings:
For switch elements without isolated contacts:
11-12 Is the N.C. contact of pole No. 1, 13-14 Is the N.O. contact of pole No. 2
For switch elements with isolated contacts:
13-14 Is the N.O. contact of pole No. 1, 21-22 Is the N.C. contact of pole No. 2
Example of US Terminal Markings
Single pole
Double pole
1st pole
1-2
3-4
1-2
3-4
1-2
3-4
1-2
3-4
2nd pole
5-6
7-8
5-6
7-8
Limit Switches
21-22
13-14
Each contact terminal is marked with one digit, i.e., 1-2, 3-4, 5-6,7-8.
Example of US Terminal Markings:
For most snap switch elements (isolated contacts not usually on US manufactured
switches):
1-2 is the N.C. contact of pole No. 1,
3-4 is the N.O. contact of pole No. 1
5-6 is the N.C. contact of pole No. 2,
7-8 is the N.O. contact of pole No. 2
Make-before-break (overlapping) SPDT: the normally open contact closes before
the normally closed contact opens.
Break-before-make (offset) SPDT: the normally closed contact opens before the
normally open contact closes.
Simultaneous make and break SPDT: the normally closed contact opens at the
same time as the normally open contact closes.
21-22
13-14
21-22
13-14
A
B
Contact open
P
21 - 22
13 - 14
21 - 22
13 - 14
Contact closed
Tripping
Resetting
0C
D
A = Maximum travel of the operator in mm or degrees.
B = Tripping travel of the contact.
C = Resetting travel of contact.
D = B-C = Differential travel.
P = Point from which positive opening is assured.
Note: The arrows indicate direction of actuation clockwise (CW) and return for simplicity reasons.
For counterclockwise (CCW) only direction of actuation is reversed.
Wiring diagrams
Form A
SPST-NO
Form B
SPST-NC
Form C
SPDT
Form AA
DPST-NO
Form BB
DPST-NC
Form CC
DPDT
Form X
SPST-NO-DB
Form Y
SPST-NC-DB
Form Zb
SPDT isolated contacts
Form Z
DPDT-DB
Form XX
DPST-NO-DB
Form YY
DPST-NC-DB
Form ZZ
DPDT-DB
206
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial
Cam Design
Position 2
45 °
Cam
Cam
45°
60°
P
30°
P
These recommendations are designed to assist you in obtaining greater life from your limit switches. The
black sector in the roller indicates the recommended design limits of the angle of pressure shown in the
illustrations as “P”. Three main design and installation considerations are:
531667
Figure 1A cam design for
speeds up to 50 fpm
•
Cam
•
Figure 1B cam design for
speeds from 50 to 200 fpm
(15.2 to 60.9 mpm).
531668
•
4 in. min.
(101.6 mm)
15°
to
30°
3 in. min.
(76.2 mm)
Cam
15°
to
30°
Precise
trip point
D
P
Figure 1C cam design for
speeds from 200 to 400 fpm
(60.9 to 121.9 mpm).
30°
531669
Excessive impact from improperly designed actuating systems is without question the leading cause of
premature failure of the electromechanical limit switch. At slow speed, impact is rarely troublesome, but
as speed increases, impact applied to the switch becomes a critical problem. In today's higher speed
machines, therefore, it is important to give proper consideration to correctly designed actuating systems.
Cam
30° max.
Considering these three factors:
P
•
•
The cam in Figure 1A is satisfactory for speeds up to 50 fpm (15.2 mpm)
The cam in Figure 1B is suitable for speeds up to 200 fpm (60.9 mpm) (nonuniform acceleration of
switch lever)
• The cam in Figure 1C is satisfactory for speeds up to 400 fpm (121.9 mpm) (uniform or other
controlled acceleration)
Designing proper pressure angles
for overriding cams for electromechanical limit switches
Don't underestimate the importance of adjusting the cams and operating levers in electromechanical limit
switches to provide the proper pressure angles in every travel position. Without the means to control the
angle of pressure or the limit of override, the operating lever may spring back with damaging results.
Lever flyback usually causes double pulsing of the contacts, and places additional stresses on the
mechanical system of the limit switch. The excessive impacts absorbed from inadequately designed
actuating devices eventually leads to abnormal wear and premature failure of the limit switch.
By looking closely at the actuating angles of the cam surface, designers and engineers can obtain the
maximum operating life from electromechanical limit switches. The following recommendations help
provide a workable knowledge of proper lever and cam angles—and how they are applied to secure
optimum conditions:
•
.
P
•
•
531670
Figure 2
Cam
60° max.
P
Figure 3
The pressure applied by the actuating mechanism to switch operating lever should approximate
direction of lever rotation with a variation not to exceed 30°.
Since the angle of pressure changes drastically with rotation of the lever, the cam must be designed
for proper pressure angles at all positions of the lever travel.
The switch operating levers should be positioned as nearly parallel with the leading edges of the
cams as possible.
Actuating cam on machinery or slide should provide a trailing edge so that upon overriding the
operating lever will not snap back.
During the approach phase, the pressure angle of the cam should not vary from the lever angle
more than 30°.
On the override phase, the angle of the trailing edge of the cam to the lever should be no more
than 60°.
If these guidelines are followed, the switch operating levers will always be approximately parallel with the
leading edges of the actuating surfaces or cams.
Figure 2 shows leading edge of cam about to depress and actuate the electromechanical limit switch.
The black sector of the roller indicates the recommended design limits of the angle of pressure shown in
drawings as “P”.
Figure 3 shows operating lever roller following the trailing edge of the cam on the override cycle. Unless
a one-way lever is used, the cam will operate the switch on the return cycle.
207
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© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
531666
Application information
Position 1
Limit Switches
9007C Heavy Duty Industrial
Linear/Angular Lever Travel
531671
Application information (continued)
Cam travel
C
B cam rise
A
R
C = R sine A
B = R (1-cosine A)
Per inch R
The table below can assist the designer of machine tools and conveyors, the plant engineer, or the
maintenance personnel responsible for keeping this equipment in a satisfactory operating condition.
The design engineer will find the table useful in making trouble-free cam layouts. For example, if the
recommended operating travel for a switch is between 15° and 30°, use the table to figure cam rise and
travel. This aids in determining what type of cam to design, its dimensions, etc.
The plant engineer can use the table to determine where to position levers on replacement switches or
revamped circuitry to operate existing cams. The engineer can also use the table to position the lever in
proper relationship to the cam, and to find out whether switches and cams are installed properly to obtain
maximum switch life.
All dimensions in the table are for 1 in. (25.4 mm) levers. If you use longer levers, multiply the
figures by the increased lever length. For example, for a 2 in. (50.8 mm) lever, use the multiplier 2.
All limit switches have a recommended operating travel and for best performance should be
installed within these limits. (1)
Dual dimensions: in. (mm)
Limit Switches
A
B
C
A
B
C
1°
2°
0.0002 (0.005mm)
0.0006 (0.015mm)
0.017 (0.43mm)
0.035 (0.89mm)
46°
47°
0.305 (7.7mm)
0.318 (8.1mm)
0.719 (18.2mm)
0.731 (18.6mm)
3°
4°
5°
6°
7°
8°
9°
10°
11°
12°
13°
14°
15°
16°
17°
18°
19°
20°
21°
22°
23°
24°
25°
26°
27°
28°
29°
30°
31°
32°
33°
34°
35°
36°
37°
38°
39°
40°
41°
42°
43°
44°
45°
0.0014 (0.035mm)
0.002 (0.05mm)
0.004 (0.101mm)
0.005 (0.127mm)
0.007 (0.178mm)
0.010 (0.254mm)
0.012 (0.304mm)
0.015 (0.381mm)
0.018 (0.457mm)
0.022 (0.559mm)
0.026 (0.660mm)
0.030 (0.762mm)
0.034 (0.863mm)
0.039 (0.990mm)
0.044 (1.12mm)
0.049 (1.24mm)
0.054 (1.37mm)
0.060 (1.52mm)
0.066 (1.67mm)
0.073 (1.85mm)
0.079 (2.00mm)
0.086 (2.2mm)
0.094 (2.38mm)
0.101 (2.56mm)
0.109 (2.77mm)
0.117 (2.9mm)
0.125 (3.17mm)
0.134 (3.40mm)
0.143 (3.6mm)
0.152 (3.9mm)
0.161 (4.1mm)
0.171 (4.3mm)
0.181 (4.6mm)
0.191 (4.8mm)
0.201 (5.1mm)
0.212 (5.4mm)
0.223 (5.7mm)
0.234 (6.0mm)
0.245 (6.2mm)
0.257 (6.5mm)
0.269 (6.8mm)
0.281 (7.1mm)
0.293 (7.4mm)
0.052 (1.3mm)
0.070 (1.8mm)
0.087 (2.2mm)
0.105 (2.6mm)
0.122 (3.1mm)
0.139 (3.5mm)
0.156 (4.0mm)
0.174 (4.4mm)
0.191 (4.8mm)
0.208 (5.3mm)
0.225 (5.7mm)
0.242 (6.1mm)
0.259 (6.6mm)
0.276 (7.2mm)
0.292 (7.4mm)
0.309 (7.8mm)
0.326 (8.3mm)
0.342 (8.7mm)
0.358 (9.1mm)
0.375 (9.5mm)
0.391 (9.9mm)
0.407 (10.3mm)
0.423 (10.7mm)
0.438 (11.1mm)
0.454 (11.5mm)
0.469 (12mm)
0.485 (12.3mm)
0.500 (12.7mm)
0.515 (13.1mm)
0.530 (13.4mm)
0.545 (14.0mm)
0.559 (14.2mm)
0.574 (14.6mm)
0.588 (15mm)
0.602 (15.3mm)
0.616 (15.6mm)
0.629 (16.0mm)
0.643 (16.3mm)
0.656 (16.6mm)
0.669 (17.0mm)
0.682 (17.3mm)
0.695 (17.6mm)
0.707 (18mm)
48°
49°
50°
51°
52°
53°
54°
55°
56°
57°
58°
59°
60°
61°
62°
63°
64°
65°
66°
67°
68°
69°
70°
71°
72°
73°
74°
75°
76°
77°
78°
79°
80°
81°
82°
83°
84°
85°
86°
87°
88°
89°
90°
0.331 (8.4mm)
0.344 (8.7mm)
0.357 (9.0mm)
0.371 (9.4mm)
0.384 (9.7mm)
0.398 (10.1mm)
0.412 (10.4mm)
0.426 (11.0mm)
0.441 (11.2mm)
0.455 (11.5mm)
0.485 (12.3mm)
0.485 (12.3mm)
0.500 (12.7mm)
0.515 (13.1mm)
0.531 (13.5mm)
0.546 (14.0mm)
0.562 (14.3mm)
0.577 (14.6mm)
0.593 15.0(mm)
0.609 15.5(mm)
0.625 (16.0mm)
0.642 (16.3mm)
0.658 (16.7mm)
0.674 (17.1mm)
0.691 (17.5mm)
0.708 (18.0mm)
0.724 (18.4mm)
0.741 (19.0mm)
0.758 (19.2mm)
0.775 (20.0mm)
0.792 (20.1mm)
0.809 (20.5mm)
0.826 (21.0mm)
0.844 (21.4mm)
0.861 (21.8mm)
0.878 (22.3mm)
0.895 (22.7mm)
0.913 (23.2mm)
0.930 (23.6mm)
0.948 (24.0mm)
0.965 (24.5mm)
0.983 (25.0mm)
1.000 (25.4mm)
0.743 (18.9mm)
0.755 (19.2mm)
0.766 (19.4mm)
0.777 (19.7mm)
0.788 (20.0mm)
0.799 (20.3mm)
0.809 (20.5mm)
0.819 (20.8mm)
0.829 (21.0mm)
0.839 (21.3mm)
0.857 (21.7mm)
0.857 (21.7mm)
0.866 (22mm)
0.875 (22.2mm)
0.883 (22.4mm)
0.891 (22.6mm)
0.899 (22.8mm)
0.906 (23.0mm)
0.914 (23.2mm)
0.921 (23.4mm)
0.927 (23.5mm)
0.934 (23.7mm)
0.940 (23.9mm)
0.946 (24.0mm)
0.951 (24.1mm)
0.956 (24.3mm)
0.961 (24.4mm)
0.966 (24.5mm)
0.970 (24.6mm)
0.974 (24.7mm)
0.978 (24.8mm)
0.982 (24.9mm)
0.985 (25.0mm)
0.988 (25.1mm)
0.990 (25.1mm)
0.993 (25.2mm)
0.995 (25.3mm)
0.996 (25.3mm)
0.9976 (25.3mm)
0.9986 (25.4mm)
0.9994 (25.4mm)
0.9999 (25.4mm)
1.000 (25.4mm)
(1) Refer to document SM444R1 for additional information regarding Cam speed and angles.
208
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007C Heavy Duty Industrial
Installation Considerations
Lever Actuators
For limit switches with lever actuators, the actuating force should be applied as nearly perpendicular to the lever as practical and perpendicular
to the shaft axis about which the lever rotates.
Correct
Incorrect
Dwelling Requirements
Overtravel limitations
Where relatively fast motions are involved, the cams
should be so designed that the limit switch will be held
operated long enough to operate relays, valves, etc.
Operating mechanisms for limit switches should be so designed that, under any
operating or emergency conditions, the limit switch is not operated beyond its
overtravel limit position. A limit switch should not be used as a mechanical stop.
Correct
Limit Switches
Lever Actuators
Incorrect
Incorrect
Incorrect
Dwell
Correct
Correct
Correct
Free position
Stop
Operated
position
Stop
End of
overtravel
209
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Conforming to NEMA A600 and UL508
Description
9007 (convertible sequence)
9007T Mill Switches
Use the 9007T Mill switches instead of other limit switches in
the following applications:
9007T Mill Switches
9007FT Foundry Switches
Page 212
Page 214
1 Where the current load exceeds the typical heavy duty limit
switch contact rating of 10 A and falls within the range of
up to 20 A continuous.
2 Where an operating sequence is required that is not
possible on other limit switches. Fifteen sequences are
available. Universal type has twelve different operating
sequences with CW only, CCW only and neutral position.
Standard type has three operating sequences with CW
and CCW operation.
3 Where higher reset forces are required due to foreign
material interfering with lever arm operation, or where long
heavy arms must reset against gravity.
Limit Switches
9007FT Foundry Switches
The 9007FT Foundry switches are for use in foundries or mills
where the applications described above are required, and
where falling foundry sand or similar material could build up
and jam the operating mechanism. The shaft has a dust boot
and extends from the switch case, preventing sand build up
around the shaft. The devices can withstand hot falling sand
up to 300° F (149° C.).
Application Information
Type T — Ideal for applications requiring extra heavy duty contact ratings, or higher operating and reset
forces. Rugged mechanical construction with several different operating sequences in one basic switch.
Type FT — Designed specifically for rough foundry application. The shaft is entirely beyond the switch
case to prevent jamming of the lever arm due to build up of sand. A dust boot is furnished as standard to
further prevent sand packing and allow free movement of the lever arm. An extra long shaft bearing makes
the switch extremely rugged and able to handle the rough applications encountered in foundries, mills,
machine tool and similar industries. The switch will withstand hot falling sand up to 300° F (149° C).
Type T and FT
Enclosure — Oil-tight, dust-tight, water-tight, drip-tight meets NEMA Types 2, 4, and 13 requirements.
Die cast zinc construction.
Operating Sequences — Fifteen sequences available. Universal type has 12 different operating
sequences with CW only, CCW only, and neutral position operation. Standard type has three operating
sequences with CW and CCW operation. Various sequences will give quick make and break, spring return
with maintained contact, or slow make and break. Most sequences are convertible by removing the base
plate and adjusting the positioning plate and/or latches
Ambient Temperature Range — 10° F (-12.2° C) to 185° F (85° C) ambient at full rated load, up to 220°
F (104° C) ambient with single coil load.
Lever Arm — Die cast zinc construction with hardened, oil-impregnated, sintered iron rollers.
Conduit — 0.5" standard / 20 mm optional—Form M11
Mounting — Four baseplates provide end or side mounting holes and/or manifold mounting. All mounting
holes are 0.25" (6.35 mm) diameter. Two tapped holes on each side of switch allows side mounting.
Contacts — SPDT1 double break and three point double throw single break. Silver contact tips. Phenolic
contact block. Nylon liner. Polarity must be the same on double throw contacts.
1. Single pole, double throw.
Interpretation of Catalog Numbers:
page 235
210
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Conforming to NEMA A600 and UL508
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
UL508
Ambient air temperature
Housing can withstand falling sand at +300 °F (+149 °C)
UL Listed, CSA Certified, CE Marked
Corrosion resistant gray paint
-10 to +185 °F (-23 to +85 °C)
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Cable entry or connector
Materials
10G (10–55 Hz)
30G
Class O
NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
0.5" NPT (metric available)
Cast zinc n
Contact block characteristics
Rated operational
characteristics hard contacts
Rated operational
characteristics hard contacts
Rated insulation voltage
NEMA A600 Ithe = 20 A
20 A Resistive and continuous
NEMA P 600 Ithe = 20 A
20 A Resistive and continuous
AC Voltage
DC Voltage
600 V
2,500 Vac for 1 minute for CE, 2,200 Vac for 1 minute for UL, and
Rated impulse withstand voltage
2,640 Vac for 1 minute for CSA
Positive opening
Short circuit protection
Terminal wire sizes (Cabling/Screw Clamp)
Maximum actuation speed
No
12 – 22 AWG (3.31 mm2 – 0.326 mm2) wire max.
15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
Maximum current ratings for control circuit contacts
AC
Inductive
35% Power Factor
Contacts
Volts
Make
Break
Amperes
VA
Amperes
VA
Continuous
Carrying
Amperes
18,000
18,000
18,000
18,000
7200
7200
7200
7200
20
12.5
6.25
5
6
3
1.5
1.2
2400
3000
3000
3000
720
720
720
720
20
20
20
20
20
20
20
20
SPDT
Quick Make
and Break
120
240
480
600
150
75
37.5
30
All Slow Make
and Break
120
240
480
600
60
30
15
12
DC
Inductive
and Resistive
Make and Break
Continuous
Amperes
Carrying
Single
Double
Amperes
Throw
Throw
Resistive
75% Power Factor
Make, Break and
Continuous Carrying
Amperes
20
20
20
20
10
10
10
10
Volts
120
250
600
5.0
1.0
0.2
º
º
º
20
20
20
º
º
º
º
º
º
º
º
º
º
º
º
º
º
º
º
20
20
20
20
Characteristics for material and ratings comparisons — standard switches n
9007 Type T/FT
Body material
Cover material
Base plate material
Shaft seal material
Contact block material
Moveable contact material
Stationary contact material
Low ambient temperature rating
High ambient temperature at full rating f
Enclosure rating
Vibration resistance
Cast zinc
Type L (R. B. Denison Lox Switch)
Cast aluminum
Cast zinc
Aluminum
Steel with zinc plating
Steel with chromate plating
Nitrile
PVC
Phenolic
Glass filled nylon
Fine silver on copper backing
Coin Silver on steel backing
Fine silver on copper backing
90/10 AgCdO on copper backing
-10° F
0° F
180° F
200° F
NEMA Types 1, 2, 4, 12 and 13
NEMA Types 1, 4 and 13
10G (10–150 Hz)
40G max (10-150 Hz)
f Many switches are available with higher or lower temperature limits by selecting special versions or special options. See page 233.
211
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
20 A Bussmann Class CC KTK-R-20 fuse, non-time-delay
Limit Switches
9007T Severe Duty Mill Switches
Universal Operating Sequences
Universal Catalog Numbers
Base Plate
Surface
Mounted
A
B
C
D
9007TUA1
9007TUB1
9007TUC1
9007TUD1
9007TUA2
9007TUB2
9007TUC2
9007TUD2
9007TUA3
9007TUB3
9007TUC3
9007TUD3
9007TUA4
9007TUB4
9007TUC4
9007TUD4
9007TUA5
9007TUB5
9007TUC5
9007TUD5
9007TUA6
9007TUB6
9007TUC6
9007TUD6
No. 1
No. 2
No. 3 ➃
No. 4
No. 5
No. 6
SPDT
Spring Return
CW Only
SPDT
Spring Return
CW Only
SPDT
Maintained
Contact
SPDT
Spring Return
Neutral Position
SPDT
Spring Return
CCW Only
SPDT
Spring Return
CCW Only
Initial position
and CCW
Initial position and
CCW
A
B
A
B
Spring return of arm
to initial pos. Contact
pos. maintained until
operated in reverse
direction
CCW
CW
A
B
Middle
CW
Final
CW
A
B
A
A
B
A
Initial position
and CW
A
B
B
CW
B
A
Initial position
and CW
Initial position
A
B
CCW
A
B
CW
B
A
CCW
B
A
If high speed cam
or snap-back is
present, use No. 12
B
Final
CCW
Middle
CCW
A
B
A
B
Characteristics
Nominal Operating Data
Limit Switches
Pre-travel ➀
Total travel
Differential
Operating torque
Repeat accuracy ➁
14°
88°
12°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
Int. Pos. 9°, Final 16°
88°
5°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
7°
81°
7°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
6°
81°
5°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
14°
88°
12°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
Int. Pos. 9°, Final 16°
88°
5°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
B
A
A
Weight lb (kg)
2.35 lb. (1.07 kg)
B
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
9007TUA7
9007TUB7
9007TUC7
9007TUD7
9007TUA8
9007TUB8
9007TUC8
9007TUD8
9007TUA9
9007TUB9
9007TUC9
9007TUD9
9007TUA10
9007TUB10
9007TUC10
9007TUD10
9007TUA11
9007TUB11
9007TUC11
9007TUD11
9007TUA12
9007TUB12
9007TUC12
9007TUD12
No. 7
No. 8 ➃
No. 9
No. 10
No. 11
No. 12
SPDT
Maintained
SPDT
Maintained
Neutral Position
SPDT
SPDT
SPDT
SPDT
Spring Return
Spring Return
Spring Return
Maintained
Slow Make, Slow Break Slow Make. Slow Break Slow Mak, Slow Break
Universal Catalog Numbers (continued)
Base Plate
Surface
Mounted
A
B
C
D
If high speed cam
or snap-back
present, use No. 12
A
B
CCW
A
B
Initial position
If high speed cam
or snap-back is
present, use No. 12
A
Initial position
and CCW
Initial position
and CW
CCW
A
A
B
A
A
B
B
B
B
CW
CCW
A
Initial position
CW
A
B
A
B
CCW
A
B
CW
A
CCW
B
A
B
B
CW
A
B
Characteristics
Nominal Operating Data
Pre-travel ➀
Total travel
Differential
Operating torque
Repeat accuracy ➁
10°
85°
12°
2.5 lb-in (0.28 N•m)
± 0.004" (0.10mm)
6°
81°
10°
2.5 lb-in (0.28 N•m)
± 0.004" (0.10mm)
12°
87°
0°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
3°
81°
0°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
12°
87°
0°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
➂
➂
Weight lb (kg)
Footnotes: see page 213
Dimensions:
pages 218 to 221
2.35 lb (1.07 kg)
A
2.35 lb. (1.07 kg)
Interpretation of Catalog Numbers:
page 235
2.35 lb. (1.07 kg)
B
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
45°
90°
0°
8 lb-in (0.9 N•m)
± 0.004" (0.10mm)
Not adjustable
2.35 lb. (1.07 kg)
Base Plates:
pages 217 and 218
212
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007T Severe Duty Mill Switches
Standard Operating Sequences
Standard Catalog Numbers
Base Plate
Surface
Mounted
A
B
C
D
9007TSA1
9007TSB1
9007TSC1
9007TSD1
9007TSA2
9007TSB2
9007TSC2
9007TSD2
9007TSA3
9007TSB3
9007TSC3
9007TSD3
No. 1
No. 2
No. 3
SPDT
Spring Return
CW & CCW
SPDT
Spring Return
CW & CCW
SPDT
Spring Return
CW & CCW
Slow Make, Slow Break
Initial position
Initial position
Initial position
A
A
B
CW and CCW
A
A
CW
and
CCW
CW and CCW
Middle
Final
B
A
B
B
B
A
A
B
B
Characteristics (nominal operating data)
By 30° cam
Limit Switches
Switch actuation
Type of actuation
Pre-travel ➀
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability ➁
(linear travel of cam)
Cable entry
(metric available)
Weight lb (kg)
14°
Int. Pos. 9°, Final 16°
9°
89°
89°
89°
12°
Int. Pos. 5.5°, Final 7.5°
5°
N/A (future availability)
N/A (future availability)
N/A (future availability)
10 lb-in (1.13 N•m)
10 lb-in (1.13 N•m)
10 lb-in (1.13 N•m)
#12–22 AWG
(3.31–0.326 mm2)
#12–22 AWG
(3.31–0.326 mm2)
#12–22 AWG
(3.31–0.326 mm2)
± 0.004" (0.10 mm)
± 0.004" (0.10 mm)
± 0.004" (0.10 mm)
0.5" NPT
0.5" NPT
0.5" NPT
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
2.35 lb. (1.07 kg)
The pre-travel listed may vary up to 5° additional for universal switches or up to 2° additional for standard switches due to free travel of lever arm at initial position.
Linear travel of cam on 1.5" (38.1mm) lever arm.
Remove spring from the positioning plate.
Sequence 3, 7, and 8 devices are available but are not recommended where high speed cams or lever arm snap-back is present.
The application should be checked and No. 12 sequences substituted where possible.
Note: For Type FT foundry switches, change the “T” at the beginning of the equivalent Type number above to “FT” (Example: FTUB1). See page 214.
➀
➁
➂
➃
213
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007FT Severe Duty Foundry Switches
Universal Operating Sequences
Universal Catalog Numbers
Base Plate
Surface
Mounted
A
B
C
D
9007FTUA1
9007FTUB1
9007FTUC1
9007FTUD1
9007FTUA2
9007FTUB2
9007FTUC2
9007FTUD2
9007FTUA3
9007FTUB3
9007FTUC3
9007FTUD3
No. 1
No. 2
SPDT
Spring Return
CW Only
SPDT
Spring Return
CW Only
Initial position and
CCW
A
B
CW
A
Initial position
and CCW
B
A
B
Middle
CW
Final
CW
A
B
A
9007FTUA4
9007FTUB4
9007FTUC4
9007FTUD4
9007FTUA5
9007FTUB5
9007FTUC5
9007FTUD5
9007FTUA6
9007FTUB6
9007FTUC6
9007FTUD6
No. 3 ➃
No. 4
No. 5
No. 6
SPDT
Maintained
Contact
SPDT
Spring Return
Neutral Position
SPDT
Spring Return
CCW Only
SPDT
Spring Return
CCW Only
Spring return of
arm to initial pos.
Contact pos.
maintained until
operated in reverse
direction
CCW
CW
B
A
A
B
Initial position
A
B
A
CCW
A
B
Initial position
and CW
CW
B
A
A
B
CCW
B
A
Initial position
and CW
B
B
Final
CCW
Middle
CCW
A
B
A
B
If high speed cam
or snap-back is
present, use No. 12
Characteristics
Limit Switches
Nominal Operating Data
14°
Int. Pos. 9°, Final 16°
7°
6°
14°
Pre-travel ➀
88°
88°
81°
81°
88°
Total travel
12°
5°
7°
5°
12°
Differential
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
Operating torque
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
Repeat accuracy ➁
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
Weight lb (kg)
2.57 lb (1.17 kg)
5°
12 lb-in (1.35 N•m)
± 0.004" (0.10mm)
B
A
A
Int. Pos. 9°, Final 16°
88°
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
B
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
Universal Catalog Numbers (continued)
Base Plate
Surface
Mounted
A
B
C
D
9007FTUA7
9007FTUB7
9007FTUC7
9007FTUD7
9007FTUA8
9007FTUB8
9007FTUC8
9007FTUD8
9007FTUA9
9007FTUB9
9007FTUC9
9007FTUD9
9007FTUA10
9007FTUB10
9007FTUC10
9007FTUD10
9007FTUA11
9007FTUB11
9007FTUC11
9007FTUD11
9007FTUA12
9007FTUB12
9007FTUC12
9007FTUD12
No. 7
No. 8 ➃
No. 9
No. 10
No. 11
No. 12
SPDT
Maintained
SPDT
Maintained
Neutral Position
SPDT
SPDT
SPDT
SPDT
Spring Return
Spring Return
Spring Return
Maintained
Slow Make, Slow Break Slow Make, Slow Break Slow Make, Slow Break
If high speed cam
or snap-back
present, use No. 12
A
B
CCW
A
B
Initial position
If high speed cam or
snap-back present, use
No. 12
A
Initial position
and CCW
Initial position
and CW
CCW
A
A
B
A
A
B
B
B
B
CCW
CW
CCW
A
Initial position
B
CW
A
A
B
A
B
CW
CW
A
CCW
A
B
A
B
B
B
Characteristics
Nominal Operating Data
10°
6°
12°
3°
12°
Pre-travel ➀
85°
81°
87°
81°
87°
Total travel
12°
10°
0°
0°
0°
Differential
2.5 lb-in (0.28 N•m)
2.5 lb-in (0.28 N•m)
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
12 lb-in (1.35 N•m)
Operating torque
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
Repeat accuracy ➁
To convert sequences, remove base plate, position plate and latches. Reassemble positioning plate and latches as shown.
➂
➂
A
Weight lb (kg)
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
B
2.57 lb (1.17 kg)
2.57 lb (1.17 kg)
45°
90°
0°
8 lb-in (0.9 N•m)
± 0.004" (0.10mm)
Not adjustable
2.57 lb (1.17 kg)
Footnotes: see page 215
Dimensions:
pages 218 to 221
Interpretation of Catalog Numbers:
page 235
214
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007FT Severe Duty Foundry Switches
Standard Operating Sequences
Standard Catalog Numbers
Base Plate
A
B
C
D
9007FTSA3
9007FTSB3
9007FTSC3
9007FTSD3
9007FTSA1
9007FTSB1
9007FTSC1
9007FTSD1
9007FTSA2
9007FTSB2
9007FTSC2
9007FTSD2
No. 1
No. 2
No. 3
Single Pole
Double Throw
Spring Return
CW & CCW
Single Pole
Double Throw
Spring Return
CW & CCW
Single Pole
Double Throw
Spring Return
CW & CCW
Slow Make
Slow Break
Initial position
Initial position
Initial position
A
A
B
CW and CCW
A
B
A
CW
and
CCW
CW and CCW
Middle
Final
A
B
B
B
A
A
B
B
Limit Switches
Surface
Mounted
Characteristics (nominal operating data)
Switch actuation
Type of actuation
By 30° cam
Pre-travel ➀
Total travel
Differential
Reverse overtravel
Operating torque/force
1 pole & 2 pole
Terminal wire sizes
(Cabling/Screw Clamp)
Repeatability ➁
(linear travel of cam)
Cable entry
(metric available)
Weight lb (kg)
14°
Int. Pos. 9°, Final 16°
9°
89°
89°
89°
12°
Int. Pos. 5.5°, Final 7.5°
5°
N/A (future availability)
N/A (future availability)
N/A (future availability)
10 lb-in (1.13 N•m)
10 lb-in (1.13 N•m)
10 lb-in (1.13 N•m)
#12–22 AWG
(3.31–0.326 mm2)
#12–22 AWG
(3.31–0.326 mm2)
#12–22 AWG
(3.31–0.326 mm2)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
± 0.004" (0.10mm)
0.5" NPT
0.5" NPT
0.5" NPT
2.57 lb. (1.17 kg)
2.57 lb. (1.17 kg)
2.57 lb. (1.17 kg)
The pre-travel listed may vary up to 5° additional for universal switches or up to 2° additional for standard switches due to free travel of lever arm at initial position.
Linear travel of cam on 1.5" (38.1mm) lever arm.
Remove spring from the positioning plate.
Sequence 3, 7, and 8 devices are available but are not recommended where high speed cams or lever arm snap-back is present.
The application should be checked and No. 12 sequences substituted where possible.
Note: Type FT Foundry Switches are obtained by changing the “T” at the beginning of the equivalent type number to “FT” (Example: FTUB1).
➀
➁
➂
➃
215
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts
Standard Roller
Standard Roller
Arm
Length
in. (mm)
Steel Roller
Diameter
in. (mm)
Roller
Position
Width
in. (mm)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
2.5 (63.5)
2.5 (63.5)
2.5 (63.5)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
5 (127)
2.88 (73.1)
2.5 (63.5)
2.5 (63.5)
2.5 (63.5)
Adjustable (1)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
0.75 (19)
0.75 (19)
1.0 (25.4)
1.38 (35)
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
Optional
No roller
Optional
Optional
Optional
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.5 (12.7)
0.5 (12.7)
0.5 (12.7)
0.25 (6.3)
—
0.5 (12.7)
0.5 (12.7)
0.5 (12.7)
Catalog
Number
9007B1
9007B2
9007B3
9007B7
9007B8
9007B9
9007B12
9007B13
9007B14
9007B19
9007B21
9007B22
9007B23
9007B24
Weight
lb (kg)
0.17 (0.077)
0.19 (0.086)
0.23 (0.104)
0.25 (0.113)
0.25 (0.113)
0.27 (0.122)
0.34 (0.154)
0.34 (0.154)
0.42 (0.191)
1.00 (0.454)
0.20 (0.091)
0.22 (0.100)
0.28 (0.127)
0.36 (0.163)
0.75 (19)
Optional
0.25 (6.3)
9007R18
0.50 (0.227)
Adjustable (1)
1.0 (25.4)
Optional
0.25 (6.3)
9007R19
0.50 (0.227)
Adjustable (1)
1.38 (35)
Optional
0.25 (6.3)
9007R20
0.50 (0.227)
1. Does not include lever arm clamp or rod. If lever arm clamp is required, use 9007R16 or R17.
Offset Type (used to obtain different cam track dimensions)
Limit Switches
Offset Type
Arm
Length
in. (mm)
Steel Roller
Diameter
in. (mm)
Roller
Position
Width
in. (mm)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.88 (48)
1.88 (48)
1.88 (48)
1.88 (48)
1.88 (48)
1.88 (48)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
1.0 (25.4)
1.38 (35)
0.75 (19)
1.0 (25.4)
1.38 (35)
Inside offset
Inside offset
Inside offset
Outside offset
Outside offset
Outside offset
Outside offset
Outside offset
Outside offset
Inside offset
Inside offset
Inside offset
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
Catalog
Number
9007C1
9007C2
9007C3
9007D1
9007D2
9007D3
9007E4
9007E5
9007E6
9007F4
9007F5
9007F6
Weight
lb (kg)
0.50 (0.227)
0.50 (0.227)
0.50 (0.227)
0.18 (0.082)
0.18 (0.082)
0.18 (0.082)
0.20 (0.091)
0.27 (0.122)
0.27 (0.122)
0.30 (0.136)
0.30 (0.136)
0.30 (0.136)
120° Forked (used with maintained contact lever arm type switches)
120° Forked
Arm
Length
in. (mm)
Steel Roller
Diameter
in. (mm)
Roller
Position
Width
in. (mm)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
0.75 (19)
1.0 (25.4)
0.75 (19)
1.0 (25.4)
0.75 (19)
1.0 (25.4)
Same side
Same side
LH on opp. side
LH on opp. side
RH on opp. side
RH on opp. side
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
Catalog
Number
9007J1
9007J2
9007K1
9007K2
9007N1
9007N2
Weight
lb (kg)
0.31 (0.141)
0.40 (0.181)
0.50 (0.227)
0.50 (0.227)
0.66 (0.299)
0.70 (0.316)
90° Forked (used with maintained contact lever arm type switches)
Arm
Length
in. (mm)
Steel Roller
Diameter
in. (mm)
Roller
Position
Width
in. (mm)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
1.5 (38.1)
0.75 (19)
1.0 (25.4)
0.75 (19)
1.0 (25.4)
0.75 (19)
1.0 (25.4)
Same side
Same side
RH on opp. side
RH on opp. side
LH on opp. side
LH on opp. side
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
Catalog
Number
9007X1
9007X2
9007Y1
9007Y2
9007Z1
9007Z2
Weight
lb (kg)
0.30 (0.136)
0.40 (0.181)
0.50 (0.227)
0.50 (0.227)
0.66 (0.299)
0.70 (0.316)
90° Forked
Dimensions:
pages 218 to 221
216
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Lever Arms and Renewal Parts
Cable operated
Arm
Steel roller
Length
Diameter
in. (mm)
in. (mm)
Roller
Roller Position
Width
in. (mm)
1.5 (38.1)
0.75 (19)
None
None
2.5" (63.5mm) long with eyebolt 0.25 (6.3mm) I.D. instead of roller.
Catalog
Number
Weight
lb (kg)
9007Y3
9007B27
-
Rod Type (used on conveyor systems or where unusual shapes are required)
Cable Operated
With Reset
Adjustable
0.75 (19)
Adjustable
0.75 (19)
1. Rod not included
2. Key stock not included
0.19 (4.8)
0.25 (6.3)
None
None
9007 R16
9007R17
0.18 (0.081)
0.18 (0.081)
Ball Bearing Type (for abrasive dust areas or with high speed cams)
1.5 (38.1)
0.75 (19)
Center
0.28 (7.1)
9007B16
0.15 (0.068)
Weld-On Type (used where a special operator is required to weld to lever)
3.5 (89)
Ball Bearing Type
Rod Type
(rod not included)
0.75 (19)
None
None
9007G10
0.50 (0.227)
One Way Roller Type (used with reversible cams for one way operations)
1.5 (38.1)
0.75 (19)
Outside offset
0.25 (6.3)
9007D4
0.64 (0.290)
9007R21
9007R22
1.63 (0.739)
1.42 (0.644)
Conveyor Side Guide
8.44" (214.3) long with 1.5" (38.1) dia. 3.75" (95.2) Delrin® roller
8.44" (214.3) long with 0.88" (22.3) dia. 3.75" (95.2) Delrin roller
Separate Base Plates (2)
1-Way Roller Type
Weld-On Type
Mounting Holes
Catalog
Weight
Number
lb (kg)
A
None (1)
2934D32G1
0.34 (0.154)
B
End
2934D14G1
0.42 (0.191)
C
Side
2934D33G1
0.36 (0.163)
D
End
2934D34G1
(1) No mounting holes in base plate. Side mounting holes in switch case must be used.
(2) Acceptable wire sizes 14 – 18 AWG (2.08 – 0.823 mm2); recommended terminal clamp
torque 13 – 16 lb-in. (1.46 – 1.80 Nkm).
Optional Conduit Threads
Description
Metric
M20 - 20mm (per B.S. 4568)
Example: 9007TUB4M11
Conveyor Side Guide
(use with 9007R16 or R17)
Catalog
Number
Weight
lb (kg)
M11
—
Three Point Contacts — Ordering Information
Select Type number of desired contact operating sequence for standard contact switch.
Change the letter following “T” or “FT” as shown below.
Change:
U to Y
Contact Configuration Changes
S to K
From:
For example:
TUB1 changes to TYB1
TSB1 changes to TKB1
Style A
Style B
Style C
Style D
Base Plates
217
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Style
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
Surface Mounting
Type T
Type FT
2.06
52.32
3.0
76.2
0.75
19.05
0.75
19.05
0.56
14.22
0.56
14.2
2.63
66.80
2.63
66.80
0.50
Pipe Tap
12.7
0.75
Optional
19.05
0.63 0.91
15.9 23.1
2.44
61.98
0.56
14.22
0.38
0.25
20 Tap
deep
9.53
6.35
0.50
Pipe Tap
12.7
0.75
Optional
19.05
Both Sides
0.63
16.00
0.91
23.11
0.56
14.22
0.38
0.25
20 Tap
deep
9.53
6.35
Both Sides
3.41
86.61
Base Plates
Style A
Style B
Limit Switches
2.06
52.3
0.22
5.59
Style C
2.25
57.15
Style D
2.81
71.37
0.22
5.59
1.13
28.70
4.66
118.36
0.75
19.0
0.56
14.2
2.63
66.8
4.22
107.12
Center of
Shaft
1
25.4
1.81
45.97
3.16
80.3
0.44
11.18
Mtg. Holes 0.257 Dia.
6.53
0.63 0.91
16.0 23.1
0.56
14.2
0.66
3
16.76
4.50 76.2
Center of
114.3
Shaft
0.38
9.65 3.25
82.55
1.75
44.45
.53
13.46
1.81
35.81
.22
5.59
2.44
61.98
129.29
5.09
129.29
4.31
Center of 109.47
Shaft
1.25
31.75
2.25
57.15
Mtg. Holes .257 Dia.
6.53
Mtg. Holes 0.257 Dia.
6.53
2.44
62.0
Dual dimensions:
in.
mm
218
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
CAM Track Dimensions
Type T
0.38
9.65
2.81
20.57
0.38
9.65
0.38
9.65
0.38
9.65
Type “D”
Roller
Arms
2.44
61.98
2.06
52.32
1.69
42.93
1.31
33.27
Type “C”
Roller
Arms
Type “D”
Roller
Arms
Type “B”
Roller
Arms
Type “B”
Roller
Arms
1.5
38.1 R.
3.28
83.31
0.75
19.05
2.53
65.26
0.94
23.88
1.59
40.39
0.75
19.05
0.84
21.34
Type “E”
Roller
Arms
Type “E”
Roller
Arms
Type “F”
Roller
Arms
1.875
47.62 R.
Limit Switches
0.84
21.34
Type FT
0.38
9.65
0.38
9.65
0.38
9.65
0.38
9.65
Type “D”
Roller
Arms
Type “C”
Roller
Arms
Type “B”
Roller
Arms
1.5
R.
38.1
3.75
95.25
3.38
85.85
3.00
76.2
2.63
66.80
2.25
57.15
4.22
107.19
0.75
19.05
4.06
103.12
0.94
23.88
2.53
64.36
1.78
45.21
Type “E”
Roller
Arms
Type “F”
Roller Arms
Type “D”
Roller
Arms
0.75
19.05
Type “E”
Roller
Arms
1.875
47.62 R.
Type “B”
Roller
Arms
0.84
21.34
Dual dimensions:
in.
mm
219
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
Type T and FT Lever Arms
Standard Roller
Offset Type
Adjustable Length Rod Type
0.75
19.05
A
A
B
B
E
D
Inside
Offset
C D F
C
E
1.66
43.16
Outside
Offset
For dimension A refer to page 12.
1.50
38.1
A
0.88
22.35
Hole for Rod
or Key Stock
0.28
7.11
1.75
44.45
0.31
7.87
0.31
7.87
Ball Bearing Roller Type B16
0.69
17.53
C DF
E
0.70
17.78
0.31
7.87
0.31
7.87
Roller Arm for use with Type R17
Limit Switches
0.44
11.18
1-Way Roller Type D4
0.625
15.88
1.50
0
38.1
B
1.75
44.45
0.38
9.53
0.88
22.35
0.75
19.05
Weld-On Arm Type G10
0.25
6.35
0.28
7.11
1.50
38.10
0.38
9.65
0.75
19.05
0.38 0.31
9.65 7.87
1.50
38.10
0.09
2.29
Cable Operated with Reset Type Y3
1.50
38
0.31
7.84
1.06
27
3.50
88.9
2.12
54
0.25Dia.
6
90o
2.28
58
0.38
10 Dia
0.63
16.0
2.50
64
0.63
16
0.50
13
Cable Operated Type B27
0.47
11.89
0.34
8.64
1.13
28.7
3.53
89.66
2.50
63.5
0.31
7.87
0.59
15.06
0.75 Dia. Hole
19.05
1.06
26.92 2.41
61.21
0.31
7.87
0.75
19.05
Dual dimensions:
NOTE: All levers on this page can be used on Type C limit switches by installing the 9007S9 hub.
in.
mm
220
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
9007T and FT Severe Duty Mill and Foundry Switches
Dimensions
Type T and FT Lever Arms (continued)
120° Forked
90
0
120°
2.13
54.10
0.75
19.05
50
1. .10
38
1.06
26.92
0.25
6.35
0.38
9.65
0.38
9.65
0.38
9.53
Arm Type
X1, Y1, Z1
1.16
29.46
0.38
9.65
A
X1
X2
A
0.25
6.35
X2, Y2, Z2
0.38
9.65
0.25
6.35
Y1
Y2
0.38
9.53
0.75 1.00
19.05 25.4
A
0.38
9.65
0.25
0.38 6.35
9.53
0
1.5 .10
98
0.50
12.7 1.16
29.46
Type J1 & J2
0.25
6.35
Type N1 & N2
0.38
9.53
1.34
0.67 34.04
17.02
0.38
9.53
1.34
34.04
Type K1 & K2
1.31
33.27
Z1
Z2
Dim A
0.75
19.05
1.00
25.4
0.25
6.35
1.31
33.27
A
J1, K1, N1
J2, K2, N2
2.59
65.79
0.25
6.35
0.38
9.53
0.67
17.02
Limit Switches
90° Forked
0.25
6.35
221
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor
Conforming to NEMA A600 and UL508
Description
L100W Switches f
Use the L100W Mill switches instead of other limit switches in the
following applications:
1 Where the current load exceeds the typical heavy duty limit
switch contact rating of 10 A and falls within the range of up to
20 A continuous.
2 Where an operating sequence is required that is not possible
on other limit switches (35 choices with the
L switches).
3 Where higher reset forces are required due to foreign material
interfering with lever arm operation, or where long heavy arms
must reset against gravity.
f L switches are not preceded by 9007. They are known as the
R.B. Denison® Lox Switch™ L, and include conveyor belt and
slack cable pull switches in the product offering.
L100, L300 Switches (fixed sequence)
L100 Mill
L300 Foundry
•
ison
R. B. Den
Lox-Switch
ison
R. B. Den
Lox-Switch
Type L
tch
Limit Swi
0
NEMA A60
Type L
tch
Limit Swi
0
NEMA A60
A.
Made in U.S.
A.
Made in U.S.
Page 224
Page 226
Model L300 is an extra heavy duty
version for very aggressive environments
– The booted shaft design prevents
penetration of foreign materials such as
sand, dust, or grit between the shaft and
the bushing.
– Heavy duty stainless steel springs and
hardened spring operators permit longer
life under extreme lever fly-back and high
impact.
– Same parameters as L100 models,
except that the distance between the back
of the switch and the lever is increased by
0.34 in. (8.6 mm).
Limit Switches
L300W Switches
The L300W Foundry switches are for use in foundries or mills
where the applications described above are required, and where
falling foundry sand or similar material could build up and jam the
operating mechanism. The shaft has a dust boot and extends
from the switch case, preventing sand build up around the shaft.
The devices can withstand hot falling sand up to 300° F (149° C).
Features L100, L300, L140, L2153, L525
•
•
Captive cover screws
Heavy duty snap action mechanism prevents teasing or false
contact opening.
• Positive trip action prevents the lever from slipping around the
0.5 in. (12.7 mm) shaft even if not properly tightened.
• High current capability. 20 A maximum continuous
• Isolated (no polarity) double and triple circuits with double
break (throw) action
• Wide 0.25 in. (6.3 mm) contact gap ensures very high shock
and vibration resistance.
• Easy to access contacts allow for easy inspection and
replacement.
• Stamped contact configuration number for easy identification
even if the switch is painted
• Many contact arrangements to solve difficult applications
• Model L300 is an extra heavy duty version for very aggressive
environments.
– The booted shaft design prevents penetration of foreign
materials such as sand, dust, or grit between the shaft and the
bushing.
– Heavy duty stainless steel springs and hardened spring
operators permit longer life under extreme lever fly-back and
high impact.
– Same parameters as L100 models, except that the distance
between the back of the switch and the lever is increased by
0.34 in. (8.6 mm).
• Two and three circuits in CW, CCW, neutral position,
spring return and maintained, snap action or slow-make
slow-break, two steps (L525) are available.
• 2 circuit models can be CW or CCW field converted.
• Wide range of options: high shock and vibration, with gold
contact, low or very high temperature
• 0.5 in. (12.7 mm) NPT conduit entrance standard on 2-pole
models (5 wires max.)
• 0.75 in. (19 mm) NPT conduit entrance standard on 3-pole
models (7 wires max.)
Cable Pulls (fixed sequence)
L140 Mill and Foundry
ison
R. B. Den
Lox-Switch
Type L
tch
Limit Swi
0 P600
NEMA A60
A.
Made in U.S.
Page 228
L2153 Mill and Foundry
ison
R. B. Den
Lox-Switch
Type L
tch
Limit Swi
0 P600
NEMA A60
A.
Made in U.S.
Page 228
Belt Conveyors
L525 Mill and Foundry
Conveyor belt limit switches are ideal for
policing the lateral movement of belt
conveyors. When the conveyor belt shifts, it
contacts the switch roller and a 12°
movement of the lever transfers the first set
of contacts. This set is usually wired to
initiate a warning alarm system to alert the
worker that the belt is moving off the rollers.
Further lateral movement of the belt, causing
the lever to move another 8°, trips the second
set of contacts. These contacts are normally
wired to the conveyor drive system and when
actuated stop the system, minimizing
damage to the conveyor or loss of material
on the belt.
ison
R. B. Den
Lox-Switch
Type L
tch
Limit Swi
0 P600
NEMA A60
A.
Made in U.S.
Page 229
222
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100, L300 Mill and Foundry Switches, L140, L2153 Cable Pulls, L529 Belt Conveyor
Environment characteristics
Conforming to standards
Product certifications
Protective treatment
Ambient air temperature
UL508
UL Listed, CSA Certified, CE Marked
Corrosion resistant gray paint
-10 to +185 °F (-23 to +85 °C)
With H prefix: -10 to +350 °F (-23 to +177 °C). (1)
10G (10–55 Hz)
30G
Class O
NEMA Types 1, 2, 4, 12, 13, IP65, 66, 67
0.5" NPT (metric available)
Cast zinc n
Vibration resistance
Shock resistance
Electric shock protection
Degree of protection
Cable entry or connector
Materials
1.
For a switch with an ambient temperature rating up to 350 °F (177 °C), add an H to the beginning of the catalog number.
For example, change catalog number L100WS2M2 to HL100WS2M2.
Contact block characteristics
AC Voltage
Rated operational
characteristics hard contacts
DC Voltage
NEMA A600 Ithe = 20 A
20 A Resistive and continuous
NEMA P600 Ithe = 20 A
20 A Resistive and continuous
600 V
2,500 Vac for 1 minute for CE, 2,200 Vac for 1 minute for UL, and
2,640 Vac for 1 minute for CSA
No
20 A Bussmann Class CC KTK-R-20 fuse, non-time-delay
Rated insulation voltage
Rated impulse withstand voltage
Positive opening
Short circuit protection
Terminal wire sizes
(Cabling/Screw Clamp)
Maximum actuation speed
Limit Switches
Rated operational
characteristics hard contacts
12 – 22 AWG (3.31 mm2 – 0.326 mm2) wire max.
15.2 mpm / 27.4 mpm (50 fpm / 90 fpm) with 45 ° Cam angle, levers only
Maximum current ratings for control circuit contacts
AC
Inductive
35% Power Factor
Contacts
SPDT
Quick
Make and
Break
All Slow
Make
and Break
Amperes
VA
Amperes
VA
Continuous
Carrying
Amperes
150
75
37.5
30
60
30
15
12
18,000
18,000
18,000
18,000
7200
7200
7200
7200
20
12.5
6.25
5
6
3
1.5
1.2
2400
3000
3000
3000
720
720
720
720
20
20
20
20
20
20
20
20
Volts
120
240
480
600
120
240
480
600
Resistive
75% Power Factor
Make
Break
Make, Break and
Continuous Carrying
Amperes
Volts
20
20
20
20
120
250
600
10
10
10
10
20
20
20
20
…
…
…
…
DC
Inductive
and Resistive
Make and Break
ConAmperes
tinuous
Carrying
Single
Double
Amperes
Throw
Throw
5.0
º
20
1.0
º
20
0.2
º
20
…
…
…
…
…
…
…
…
…
…
…
…
Characteristics for material and ratings comparisons — standard switches n
9007 Type T/FT
Type L (R. B. Denison Lox Switch)
Body material
Cast zinc
Cast aluminum
Cover material
Cast zinc
Aluminum
Base plate material
Steel with zinc plating
Steel with chromate plating
Shaft seal material
Nitrile
PVC
Contact block material
Phenolic
Glass filled nylon
Moveable contact material
Fine silver on copper backing
Coin Silver on steel backing
Stationary contact material
Fine silver on copper backing
90/10 AgCdO on copper backing
Low ambient temperature rating
-10° F
0° F
High ambient temperature at full rating f
180° F
200° F
Enclosure rating
NEMA Types 1, 2, 4, 12 and 13
NEMA Types 1, 4 and 13
Vibration resistance
10G (10–150 Hz)
40G max (10-150 Hz)
f Many switches are available with higher or lower temperature limits by selecting special versions or special options. See page 233.
223
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches
L100 Mill Switches
Description
Operating Torque
Snap-action
CW
spring return
190 oz-in (1.34 N•m)
Snap-action
CCW
spring return
Maintained contact c
CW and CCW
snap action
Snap action
CW
spring return
Snap action
CCW
spring return
Limit Switches
Maintained contact c
CW and CCW
snap action
Snap action
CCW
spring return
Snap action
CW
spring return
190 oz-in (1.34 N•m)
45 oz-in (0.32 N•m)
190 oz-in (1.34 N•m)
190 oz-in (1.34 N•m)
45 oz-in (0.32 N•m)
190 oz-in (1.34 N•m)
190 oz-in (1.34 N•m)
Snap action
CW
1 N.C./ 2 N.O.
spring return
190 oz-in (1.34 N•m)
Snap action
CCW
1 N.O./ 2 N.C.
spring return
190 oz-in (1.34 N•m)
Maintained contact c
CW and CCW
snap action,
3 poles
45 oz-in (0.32 N•m)
Snap action
CCW
2 N.O./ 1 N.C.
spring return
190 oz-in (1.34 N•m)
Snap action
CW
1 N.O./ 2 N.C.
spring return
190 oz-in (1.34 N•m)
Maintained contact c
CW and CCW
snap action,
3 poles
45 oz-in (0.32 N•m)
Neutral position c
spring return,
slow make and break
1 N.O. contact per direction
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
1 N.O. contact for both directions
95 oz-in (0.67 N•m)
Dimensions:
page 234
Operating Data:
page 225
Contact Diagram
Catalog Number
1
3
1
3
2
4
2
4
L100WS2M1
1
3
1
3
2
4
2
4
1
3
1
3
2
4
2
4
5
3
5
3
6
4
6
4
5
3
5
3
6
4
6
4
5
3
5
3
6
4
6
4
1
5
1
5
2
6
2
6
1
5
1
5
2
6
2
6
L100WS2M2
L100WS2M3
L100WDR2M4
L100WDR2M5
L100WDR2M6
L100WDL2M7
L100WDL2M8
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
L100WTR2M10
L100WTR2M11
L100WTR2M12
L100WTL2M13
L100WTL2M14
L100WTL2M15
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
L100WN2M16
L100WN2M17
Operating Data
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
A
(see page 225)
B
(see page 225)
B
(see page 225)
Weight, lb (kg)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
1.51 (0.68)
Interpretaton of Catalog Numbers:
page 235
224
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100 Mill Switches
L100 Mill Switches (continued)
Operating Torque Contact Diagram
Neutral position c
spring return,
slow make and break
1 N.C.-CW, 1 N.C.-CCW
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
2 N.O.-CW, 1 N.O.-CCW
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
N.O.-CW, 2 N.O.-CCW
95 oz-in (0.67 N•m)
Slow make-before-break,
CW
spring return
170 oz-in (1.2 N•m)
Slow make-before-break,
CCW
spring return
Neutral position c
N.O.-CW, N.O.-CCW
spring return,
snap action
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O.-CCW
maintained in CCW only
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O.-CCW
maintained in CW only
1
3
1
3
1
3
2
4
2
4
2
4
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
3
1
1
5
170 oz-in (1.2 N•m)
Neutral position c
N.C.-CW, N.C.-CCW
spring return,
snap action
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O./N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.O.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.C.-CW, N.O./N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.C.-CCW
spring return,
snap action
95 oz-in (0.67 N•m)
6
4
2
Dimensions:
page 234
6
1
5
3
4
2
6
4
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
C
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
C
D
1.51 (0.68)
(see table below)
D
1.51 (0.68)
(see table below)
D
1.51 (0.68)
(see table below)
D
1.51 (0.68)
(see table below)
B
1.51 (0.68)
(see table below)
B
L100WTLN1C2M39
1.51 (0.68)
(see table below)
B
L100WTRN2C2M40
1.51 (0.68)
(see table below)
B
L100WTLN2M41
1.51 (0.68)
(see table below)
L100WTRN2CS2M48
B
1.51 (0.68)
(see table below)
L100WTRN1C2M38
7° maximum
4° maximum
70°
10° − 25°
95 oz-in (0.67 N•m)
-
1.51 (0.68)
(see table below)
L100WNCS2M34
3
1.51 (0.68)
(see table below)
L100WNSL2M29
5
1.51 (0.68)
B
L100WTLN2M21
L100WNSR2M28
1
A
B
L100WNS2M26
3
1.51 (0.68)
(see table below)
L100WS02M23
5
17° nominal
11° nominal
80°
20°–35°
± 0.03×
190 oz-in (1.34 N•m)
45 oz-in (0.317 N•m)
B
L100WS02M22
1
Weight, lb (kg)
(see table below)
L100WTRN2M20
3
1
Operating Data for Contact Arrangements
Pretravel
Differential travel
Overlapping travel
Total travel
Recommended installation travel
Repetitive accuracy of switch
Operating torque, max with return spring
Maintained contact
5
Operating Data
L100WNC2M18
1
2
170 oz-in (1.2 N•m)
Catalog Number
D
1.51 (0.68)
(see table below)
C
7° nominal
4° nominal
80°
20° − 35°
170 oz-in (1.2 N•m)
-
D
9° nominal
6° nominal
70°
13° − 30°
± 0.03×
170 oz-in (1.2 N•m)
45 oz-in (0.317 N•m)
Operating Sequences for Conveyor Belts:
page 229
225
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Description
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches
L300 Foundry Switches
Description
Operating Torque
Snap-action
CW
spring return
190 oz-in (1.34 N•m)
Snap-action
CCW
spring return
Maintained contact c
CW and CCW
snap action
Snap action
CW
spring return
Snap action
CCW
spring action
Limit Switches
Maintained contact c
CW and CCW
snap action
Snap action
CCW
spring return
Snap action
CW
spring return
190 oz-in (1.34 N•m)
45 oz-in (0.32 N•m)
190 oz-in (1.34 N•m)
190 oz-in (1.34 N•m)
45 oz-in (0.32 N•m)
190 oz-in (1.34 N•m)
190 oz-in (1.34 N•m)
Snap action
CW
1 N.C./2 N.O.
spring return
190 oz-in (1.34 N•m)
Snap action
CCW
1 N.O./ 2 N.C.
spring return
190 oz-in (1.34 N•m)
Maintained contact c
CW and CCW
snap action,
3 poles
45 oz-in (0.32 N•m)
Snap action
CCW
2 N.O./ 1 N.C.
spring return
190 oz-in (1.34 N•m)
Snap action
CW
1 N.O./ 2 N.C.
spring return
190 oz-in (1.34 N•m)
Maintained contact c
CW and CCW
snap action,
3 poles
45 oz-in (0.32 N•m)
Neutral position c
spring return,
slow make and break
1 N.O. contact per direction
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
1 N.O. contact for both directions
95 oz-in (0.67 N•m)
Dimensions:
page 234
Contact Diagram
1
3
1
3
2
4
2
4
L300WS2M1
3
1
3
2
4
2
4
1
3
1
3
2
4
2
4
5
3
5
3
6
4
6
4
5
3
5
3
6
4
6
4
5
3
5
3
6
4
6
4
1
5
1
5
2
6
2
6
1
5
1
5
2
6
2
6
1
L300WS2M2
L300WS2M3
L300WDR2M4
L300WDR2M5
L300WDR2M6
L300WDL2M7
L300WDL2M8
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
1
5
3
1
5
3
2
6
4
2
6
4
3
1
5
3
4
2
6
4
1
2
Operating Data:
page 227
Catalog Number
5
6
1
5
3
1
5
3
2
6
4
2
6
4
L300WTR2M10
L300WTR2M11
L300WTR2M12
L300WTL2M13
L300WTL2M14
L300WTL2M15
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
L300WN2M16
L300WN2M17
Operating Data
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
A
(see page 227)
B
(see page 227)
B
(see page 227)
Weight, lb (kg)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
Interpretaton of Catalog Numbers:
page 235
226
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L300 Foundry Switches
L300 Foundry Switches (continued)
Operating Torque
Neutral position c
spring return,
slow make and break
1 N.C.-CW, 1 N.C.-CCW
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
2 N.O.-CW, 1 N.O.-CCW
95 oz-in (0.67 N•m)
Neutral position c
spring return,
slow make and break
N.O.-CW, 2 N.O.-CCW
95 oz-in (0.67 N•m)
Slow make-before-break,
CW
spring return
170 oz-in (1.2 N•m)
Slow make-before-break,
CCW
spring return
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O.-CCW
spring return,
snap action
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O.-CCW
maintained in CCW only
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O.-CCW
maintained in CW only
170 oz-in (1.2 N•m)
Neutral position c
N.C.-CW, N.C.-CCW
spring return,
snap action
170 oz-in (1.2 N•m)
Neutral position c
N.O.-CW, N.O./N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.O.-CCW
Spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.C.-CW, N.O./N.C.-CCW
spring return,
slow make and break
95 oz-in (0.67 N•m)
Neutral position c
N.O./N.C.-CW, N.C.-CCW
spring return,
snap action
95 oz-in (0.67 N•m)
Contact Diagram
Catalog Number
1
3
1
3
1
3
2
4
2
4
2
4
L300WNC2M18
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
L300WTRN2M20
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
1
3
1
3
1
3
2
4
2
4
2
4
L300WTLN2M21
L300WS02M22
L300WS02M23
L300WNS2M26
L300WNSR2M28
L300WNSL2M29
L300WNCS2M34
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
1
5
3
1
5
3
1
5
3
2
6
4
2
6
4
2
6
4
L300WTRN1C2M38
L300WTLN1C2M39
L300WTRN2C2M40
L300WTLN2M41
L300WTRN2CS2M48
Operating Data
B
(see table below)
B
(see table below)
B
(see table below)
C
(see table below)
C
(see table below)
D
(see table below)
D
(see table below)
D
(see table below)
D
(see table below)
B
(see table below)
B
(see table below)
B
(see table below)
B
(see table below)
D
(see table below)
Weight, lb (kg)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
Operating Data for Contact Arrangements
A
B
C
D
Pretravel
Differential travel
Overlapping travel
Total travel
Recommended installation travel
Repetitive accuracy of switch
Operating torque, max with return spring
Maintained contact
17° nominal
11° nominal
80°
20°–35°
± 0.03×
190 oz-in (1.34 N•m)
45 oz-in (0.317 N•m)
7° maximum
4° maximum
70°
10° − 25°
95 oz-in (0.67 N•m)
-
7° nominal
4° nominal
80°
20° − 35°
170 oz-in (1.2 N•m)
-
9° nominal
6° nominal
70°
13° − 30°
± 0.03×
170 oz-in (1.2 N•m)
45 oz-in (0.317 N•m)
Dimensions:
page 234
Operating Sequences for Conveyor Belts:
page 229
227
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Description
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L140 and L2153 Cable Pulls
L140 Series Cable Pulls (1)
Circuit
L140 Cable Pull
1 N.C.
1 N.O. and 1 N.C.
1 N.O. and 1 N.C.
1 N.C.
2 N.O. and 1 N.C.
2 N.C. and 1 N.O.
2 N.O. and 1 N.C.
2 N.C. and 1 N.O.
1.
2.
Direction
CW right
CW right
CCW left
CCW left
CW right
CW right
CCW left
CCW left
Catalog
Number (2)
L142
L143
L144
L145
L146
L147
L148
L149
Weight
lb (kg)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
1.54 (0.70)
Style K levers were designed specifically for this application; see page 231 (order separately).
To complete the catalog number, refer to page 235 and add the suffix for the mounting plate style and
the front cover material.
L2153 Dual Pull Stop
Description
Dual pull cord switch—maintained contacts
(stop and lever included)
L2153 Dual Pull Stop
Catalog
Number
L2153
Weight
lb (kg)
2.04 (0.93)
Characteristics
Limit Switches
Pretravel
Differential travel
Overlapping travel
Total travel
Recommended installation travel
Repetitive accuracy of switch
Operating torque, max with return spring
Reset torque
Temperature range
Maintained contact
17° ± 2°
11° ± 2°
−
80°
−
± 0.03°
13–27 lb-in (1.47–3.05 N•m)
7–19 lb-in (0.79 –2.14 N•m)
-20 to 120 °F (-6.6 to 48.8 °C)
−
228
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L525 Belt Conveyor Switches
L525
Belt Conveyor Switches
Description
2 step sequence CW
spring return,
snap action,
2 N.O.
Operating Torque
Contact Diagram
Catalog Number
150 oz-in (1.06 N•m)
L525WDR2M56
5
3
5
3
5
3
6
4
6
4
6
4
Weight
lb (kg)
1.5 (0.68)
Limit Switches
2 step sequence
150 oz-in (1.06 N•m)
L525WDL2M57
1.5 (0.68)
CCW
spring return,
1
5
1
5
1
5
snap action,
2
6
2
6
2
6
2 N.O.
2 step sequence
150 oz-in (1.06 N•m)
L525WDL2M58
1.5 (0.68)
CW
1
1
5
1
5
5
spring return,
snap action,
2
2
6
2
6
6
2 N.C.
2 Step sequence
150 oz-in (1.06 N•m)
L525WDR2M59
1.5 (0.68)
CCW
5
3
5
3
5
3
spring return,
snap action,
6
4
6
4
6
4
2 N.C
2 Step sequence
150 oz-in (1.06 N•m)
L100WS0S2M60
1.5 (0.68)
CW
1
3
1
3
1
3
spring return,
snap action,
2
4
2
4
2
4
N.O./N.C c
c Two step snap action. One normally closed, one normally open; CW operation to first step to 2-C. Further CW operation to second step, 1-O, 1-C. Spring return.
Pretravel 9° nominal. Additional travel 8° nominal. Differential second step 7° nominal. Differential first step 7° nominal.
Characteristics
Pretravel
Additional travel
Differential travel
Total travel
Operating torque, max with return spring
12° nominal
8° nominal
7° nominal
75° nominal
150 oz-in nominal (1.06 N•m)
Dimensions:
page 234
229
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms
Lever Arms
Lever arms are constructed of machined aluminum.
Style A Steel Roller
Dual dimensions: in. (mm)
.75
19
.25
6.3
.25
6.3
L
.62
15
50
12
Limit Switches
.75
19
Steel roller
Diameter
Width
Catalog
Number i
1.25 (31.7)
1.50 (38.1)
1.75 (44.4
2.00 (50.8)
2.25 (57.1)
2.50 (63.5)
2.75 (69.8)
3.00 (76.2)
3.50 (88.9)
4.00 (101.6)
4.50 (114.3)
5.00 (127.0)
5.50 (139.7)
6.00 (152.4)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
AC
AA
AD
AH
AJ
AO
AK
AB
AL
AM
AN
AP
AQ
AR
Weight
lb (kg)
0.06 (0.027)
0.06 (0.027)
0.07 (0.031)
0.08 (0.036)
0.09 (0.041)
0.10 (0.045)
0.10 (0.045)
0.11 (0.050)
0.12 (0.054)
0.13 (0.059)
0.14 (0.064)
0.16 (0.073)
0.18 (0.082)
0.20 (0.091)
Style A Options
Style A
.50
12
Arm
Length
.37
9.5
Diameter
Description
Catalog Number—Add Suffix
1.00 (25.4)
1.25 (32)
1.50 38.1)
—
0.75 (19)
—
Roller
Roller
Roller
Nylon roller
Ball bearing roller
Stainless steel roller
1
4
2
N
R
NS
Style B Steel Roller
L
.62
15
.50
12
Style B
.75
19
.62
15.8 .25
6.3
Arm
Length
Steel roller
Diameter
Width
Catalog
Number
1.50 (38.1)
2.00 (50.8)
2.50 (63.5)
3.00 (76.2)
4.00 (101.6)
4.50 (114.3)
5.50 (139.7)
6.00 (152.4)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
BA
BH
BO
BB
BM
BN
BQ
BR
Weight
lb (kg)
0.06 (0.027)
0.08 (0.036)
0.10 (0.045)
0.12 (0.054)
0.13 (0.059)
0.14 (0.064)
0.18 (0.082)
0.20 (0.091)
Style B Options
Diameter
Description
Catalog Number Add Suffix
1.50 (38.1)
Nylon roller
Roller
N
2
Style C Steel Roller On Side
L
.62
15.8
Style C
.50
12.7
Arm
Length
Steel roller
Diameter
Width
Catalog
Number
1.25 (31.7)
1.50 (38.1
1.75 (44.4)
2.00 (50.8)
2.50 (63.5)
3.00 (76.2)
3.50 (88.9)
4.00 (101.6)
6.00 (152.4)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.75 (19)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
0.25 (6.3)
CC
CA
CD
CH
CO
CB
CL
CM
CR
Weight
lb (kg)
0.06 (0.027)
0.06 (0.027)
0.07 (0.031)
0.08 (0.036)
0.10 (0.045)
0.11 (0.050)
0.12 (0.054)
0.13 (0.059)
0.20 (0.091)
Style C Options
Diameter
Description
Catalog Number—Add Suffix
1.0 (24.5)
1.25 (32)
1.50 (38.1)
—
Roller
Roller
Roller
Nylon roller
1
4
2
N
Dimensions:
page 234
230
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Lever Arms
Dual dimensions: in. (mm)
.75
19
.50
12.7
.25
6.3
50°
.68
17.4
L
Style E One Way Steel Roller
Arm
Length
Steel roller
Diameter
Width
Catalog
Number
1.50 (38.1
1.75 (44.4)
3.00 (76.2)
0.75 (19)
0.75 (19)
0.75 (19)
0.50 (12.7)
0.50 (12.7)
0.50 (12.7)
EA
ED
EB
Weight
lb (kg)
0.30 (0.136)
0.40 (0.181)
0.50 (0.227)
Style E Options
Diameter
in. (mm)
—
Description
Catalog Number
Add Suffix
N
Nylon roller
Style F Offset Steel Roller
.62
15.8
.50
12.7
Style E
.75
19
.25
6.3
L
Arm
Length
Steel roller
Diameter
Roller Position
Offset
Width
1.50 (38.1)
0.75 (19)
0.62 (15.8)
0.15 (3.8)
1.50 (38.1)
0.75 (19)
0.87 (22.2)
0.15 (3.8)
1.50 (38.1)
0.75 (19)
1.00 (25.4)
0.15 (3.8)
2.00 (50.8)
0.75 (19)
1.00 (25.4)
0.15 (3.8)
2.50 (63.5)
0.75 (19)
1.00 (25.4)
0.15 (3.8)
3.00 (76.2)
0.75 (19)
0.62 (15.8)
0.15 (3.8)
3.00 (76.2)
0.75 (19)
1.00 (25.4)
0.15 (3.8)
i Example: AC — This is the complete catalog number to order.
Catalog
Number
FB
FA
FC
FE
FG
FI
FJ
Weight
lb (kg)
0.06 (0.027)
0.06 (0.027)
0.06 (0.027)
0.08 (0.036)
0.10 (0.045)
0.11 (0.050)
0.11 (0.050)
.62
15.8
.50
12.7
Description
Catalog Number—Add Suffix
1.00 (24.5)
—
Roller
Nylon roller
1
N
Style K (for use with L140 cable pulls)
0.25
0.50
12.7
0.37
9.5
0.81
20.6
0.31
7.9
Style6.3
F
Diameter
L
Arm
Length
1.50 (38.1
2.50 (63.5)
3.00 (76.2)
Steel roller
Diameter
—
—
—
Description
Catalog
Number i
—
—
—
KA
KO
KB
Weight
lb (kg)
0.05 (0.023)
0.08 (0.036)
0.09 (0.041)
Style L (renewal parts for L2153 dual pull stop)
0.62
15.8
Style K
0.50
12.7
Description
Catalog
Number
Lever
Mechanical stop
AL1746
AL1649
Weight
lb (kg)
0.25 (0.113)
0.10 (0.045)
231
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Style F Options
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Lever Arms
Dual dimensions: in. (mm)
Style R Steel Rod
Description
Hub only
Rod only
1.00
25.4
Catalog
Number
R
R9
Weight
lb (kg)
0.10 (0.045)
0.09 (0.041)
Catalog
Number
Weight
lb (kg)
Style V Yoke (for maintained position switches)
.87
22.2
Arm
Length
9.00
228
.68
17.4
.18
4.7
Steel roller
Diameter
Description
Width
VA
0.50 (0.227)
Style V Options
Diameter
1.0 (24.5)
Style R
Adjustable from
75° to 180° in
increments of 7.5°
0.75 (19)
.75
19
.62
15.8
Arm
Length
1.50 (30)
2.00 (50)
2.50 (63)
1.56
39.8
Steel roller
Diameter
Description
Width
Catalog
Number
LAA1
LAH1
LA01
Weight
lb (kg)
0.12 (0.054)
0.12 (0.054)
0.12 (0.054)
Style LA Options
.50
12.7
Limit Switches
Diameter
1.5 (38)
—
Style V
Description
Roller
Nylon roller
Catalog Number—Add Suffix
2
N
Style LC (to pass over switch cover)
1.00
25.4
1.00
25.4
Catalog Number—Add Suffix
1
N
R
Style LA (to pass over switch cover)
70°
180°
3.12
79.3
Description
Roller
Nylon roller
Ball bearing roller
Arm
Length
1.50 (30)
2.00 (50)
2.50 (63)
L
Steel roller
Diameter
Description
Width
Catalog
Number
LCA1
LCH1
LCO1
Weight
lb (kg)
0.12 (0.054)
0.12 (0.054)
0.13 (0.059)
Style LC Options
.75
19
Diameter
1.25 (32)
1.5 (38)
—
1.25
31.7
Style LA
1.00
25.4
Arm
Length
2.25 (75.1)
2.25 (75.1)
3.0 (50.8)
Arm
Length
2.00 (51) to
4.00 (102)
Style LC
2.23
56.64
3.00
76.2
5.73
145.54
Rolling Pin
Steel roller
Diameter
Description
Catalog
Number
High temp. Teflon® material
AL1650
AL16501
AL1802
Weight
lb (kg)
0.30 (0.136)
0.33 (0.150)
0.33 (0.150)
Rolling Pin (adjustable)
1.25
31.7
1.25
31.8
Catalog Number—Add Suffix
4
2
N
Rolling Pin (for use with 2 step switches for conveyor or belt applications)
1.37
34.9
L
.75
19
Description
Roller
Roller
Nylon roller
Steel roller
Diameter
0.75 (19)
Description
Width
0.25 (6.3)
Catalog
Number
Weight
lb (kg)
AL1650
0.30 (0.136)
i Example: KA — This is the complete catalog number to order.
Note: No hub component is needed for Type AL rolling pins. The arm mounts directly onto the shaft of the switch.
.97
2.45
.75
19
4.06
103
1.93
23.8
Adjustable Rolling Pin
Dimensions:
page 234
232
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
L100/L300 Options and Accessories
Housing Options k
Description
0.75" conduit opening Available
on 2 circuit switches. Standard on
3 circuit switches
High temperature 0 to +350 °F
(-17.7 to +176.6 °C) c
Metal front cover only
Low temperature -20 to 200 °F
(-28.8 to +93.3 °C) c
High shock
Available only on operating
sequences 1, 2, 4, 5, 7-11, 13, 14
Gold contacts
Mini Change Connector
Metric conduit threads
M20 (20 mm)
Example
Full Catalog Number
L100WS2M1 changes to
GL100WS2M1
Catalog Number
Add Prefix
G
Weight
lb (kg)
1.54 (0.70)
L100WS2M1 changes to
HL100WS2M1
H
1.54 (0.70)
L100WS2M1 changes to
TL100WS2M1
L100WS2M1 changes to
L526WS2M1
L300WS2M1 changes to
L326WS2M1
L100WS2M1 changes to
L522WS2M1
L300WS2M1 changes to
L322WS2M1
L100WS2M1 changes to
ML100WS2M1
T
1.54 (0.70)
526/326
1.54 (0.70)
522/322
1.54 (0.70)
M
1.54 (0.70)
Catalog Number
Add Prefix
P
Weight
lb (kg)
1.54 (0.70)
AP
1.54 (0.70)
B
B
1.54 (0.70)
Add Suffix
P
P12
P18
lb (kg)
1.54 (0.70)
Description
Straight male receptacle 4-pin q
Factory prewired
90° Angle male receptacle 4-pin q
Factory prewired—facing right
Ministyle male receptacle j
8 A max. 5-pin (double circuit)
7 A max. 7-pin (triple circuit)
Straight Male Connector
Potted and prewired
5 wires 6 feet (1.8 mm) long
5 wires 12 feet (3.6 mm) long
5 wires 18 feet (5.5 mm) long
Example
Full Catalog Number
L100WS2M1 changes to
PL100WS2M1
L100WS2M1 changes to
APL100WS2M1
L100WS2M1 changes to
BL100WS2M1
L100WS2M1 changes to
L100WS2M1P
L100WS2M1 changes to
L100WS2M1P12
L100WS2M1 changes to
L100WS2M1P18
Front Covers
Description
Standard metal
Transparent plastic cover with
metal frame
Transparent plastic cover with
metal frame and
Neon indicator light (not
connected)
Example
Full Catalog Number
Catalog Number
Add Suffix
M
PF
GF
L100WS2M1 changes to
L100WS2PF 1
Weight
lb (kg)
⎯
⎯
⎯
1.54 (0.70)
Accessories
90° Angle Male Connector
Description
Catalog Number
Sealed female plug and cable for P and AP connector
4 pin, #16 AWG STO cable
4 ft. (1.21 m)
140 °F (60 °C)
6 ft. (1.82 m)
10 ft. (3.04 m)
Sealed female plug and cable for ministyle connector (B)
5 pin, #16 AWG STO cable
3 ft. (0.91 m)
221 °F (105 °C)
6 ft. (1.82 m)
12 ft. (3.65 m)
k
q
j
c
Weight
lb (kg)
1010004
1010006
10100010
1.20 (0.54)
1.25 (0.57)
1.50 (0.68)
BH2053
BH2056
BH20512
1.50 (0.68)
1.70 (0.77)
2.10 (0.95)
Other options available — contact your local field office for details.
Receptacle is a 4-pin male APL/PL-SWTS, Cannon part # MS3102E20-4P-F79 or equal.
Ministyle male connector are:
5-pin: Brad Harrison #41310 (or equal)
7-pin: Brad Harrison #42805 (or equal)
The minimum temperatures listed are based on the absence of freezing moisture or water.
233
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
Wiring
Limit Switches
R.B.Denison® Lox-Switch™ L Severe Duty Mill and Foundry Switches
Dimensions
Switches
Type L100
Type L300
1.78
45.2
1.53
38.8
1.81
46
2.10
53.5
.25” - 20 tap
.625” deep
2 holes
both sides
.95
24.2
.89 .75
2.62
66.7 4.95 22.6 19
125.7
.28
7.1
3.93
100
4.22
107.2
.89 .75
2.62
66.7 4.95 22.6 19
125.7
3.93
100
4.95
125.7
2.31
58.7
CA Lever
Type L with
style 2
mounting plate
.28
7.1
Switch shown
with AA lever
AA Lever
2.12
53.9 1.75
44.4
1.87
47.5
2.31
58.7
1.81
46
2.10
53.5
1/2” pipe tap - 2 circuit switches
3/4” pipe tap - 3 circuit switches
Base Plates
.26
6.7
dia.
mounting hole
Style 4
.26 dia.
6.7
3.17
80.5 4.56
115.8
.20
slot
5.2
4.22
107.2
6.5
16.5
1.40
35.7
.75
19
1.81
.90 46
22.8
1.50
38.1
4.56
115.8 2.43
61.9
1.40
35.7
2.25
1.40 57.1
35.7
.21
5.5
2.81
71.4
Style 3
.62
15.8
.90
23
4.94
125.4
Style 2
.62
15
dia.
hole
3.17
80.5
Style 1
mtg.
hole
2.25
57.1
3.25
82.5
.26
6.7
4 mounting
holes
.26
6.7
4 mounting holes
Receptacles
APL
101000
1.46
37.3
1.09
27.7
1.31
33.3
2.26
57.3
.72
18.2
2.65
67.4
.95
24.2
3.59
91.2
3.20
81.3
1.48
37.7
PL
2.87
73
Limit Switches
1/2” pipe tap - 2 circuit switches
3/4” pipe tap - 3 circuit switches
.25” - 20 tap
.625” deep
2 holes
both sides
.95
24.2
.95
24.2
Ground clamp
screw
4 Ft.
16/4 STO cable
Yellow
Dual dimensions:
in.
mm
234
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Limit Switches
Severe Duty Mill and Foundry Switches
Interpretation of Catalog Numbers
Interpretation of Catalog Numbers
Limit Switches
The interpretation of catalog numbers is intended to help you understand how the catalog number is laid out. It is to be used with existing
numbers only. The table below should not be used to generate new catalog numbers. If the contact sequence required is not listed, contact
your local field office.
L100 and L300
The only modifications to the existing catalog numbers are:
b Base Plates:
- Select style 1, 2, 3 or 4
b Front Covers: Select metal, transparent plastic, or transparent plastic with neon light.
For special features see page 233.
9007T and FT
235
03/2007
© 1997–2007 Schneider Electric All Rights Reserved
Limit Switches
236
© 1997–2007 Schneider Electric All Rights Reserved
03/2007
Schneider Electric USA
8001 Knightdale Blvd.
Knightdale, NC 27545
1-888-Square D
1-888-778-2733
www.us.SquareD.com
9007CT0501 © 1997–2006 Schneider Electric All Rights Reserved
03/2007