MP SERIES SHRINK WRAP SYSTEM Product Documentation Model Number: ____________________________________________________________ ___ Serial Number: ____________________________________________________________ ___ PLEXPACK CORP. 1160 Birchmount Rd. Unit 2, Toronto, Ontario. M1P 2B8 Tel: 416-291-8085, Toll Free: 1-800-265-1775, Fax: 416-298-4328 Email: [email protected] Website: www.plexpack.com MP SERIES CONTENTS Safety Information iii Operator Manual vii Maintenance Manual ix Spare Parts List xi Appendix A - Electrical Schematics Appendix B – Mechanical Drawings ORIGINAL Page ii ISO SAFETY SYMBOLS – DEFINED • • • • • • • • • • Caution - General Do not operate machine until instruction manual has been read. Be sure machine is connected to building electrical safety ground. Be sure to disconnect the power before performing machine maintenance Do not operate machine with guards removed Do not operate machine in a manner for which it was not intended. Do not touch heated surfaces. Caution - Heavy The machine requires a minimum of two people to move or lift. There is a risk of personal injury if attempted to lift or move the machine alone. Caution – Pinch Hazard Be extremely careful when inserting bags into the in-feed rail. The belt drive can grab loose clothing and/or bodily parts resulting in injury. • Caution – Electrical High voltages present inside the control box enclosure. To reduce the risk of fire or electrical shock, do not attempt to open the enclosure. Refer servicing to qualified service personnel only. • • • Caution – Moving Parts Moving parts contained behind guards. Do not touch moving parts. Severe pinching and/or dismemberment may occur. • • ORIGINAL MP Series Page vi MP Series • • • • • • • Caution – Slip Hazard If a spill or explosion occurs from a product it must be cleaned before the operator continues using the machine. Danger – Hot Surfaces Hot surfaces are present behind guards. Temperatures can exceed 150°C during normal operation, do not touch. Severe burns will result. • • Danger – Rotating Blade Rotating blade is located under this cover. Do not attempt to expose this blade while the machine is powered. • Prohibited Do not attempt to open, touch, or proceed before referring to the manual. • • • ORIGINAL Caution – Stability Hazard This stand is not meant to be mounted in anyway other than specified. The stand is designed to support the equipment in the way shown within the manual. Modifications or use other than specified may result in equipment damage and personal injury. Prohibited Do not expose internal components to liquids of any kind. Do not place liquids on top of control box. These actions will result in damage to the equipment and may result in personal injury. Page vii MP Series • • • • • ORIGINAL Prohibited Do not use non approved lubricants on the machine as it can result in damage to the machine and void the warranty. Prohibited Do not attempt to stand or lean on the stand in anyway. Equipment damage and personal injury may occur. Prohibited Surfaces near this label can reach temperatures sufficient to burn skin when machine is in operation or cooling down. Do not touch, personal injury may occur. • Mandatory Supporting documentation must be read before operating or maintaining the machine. • Mandatory The machine requires a minimum of two people to move or lift. • Mandatory The machine must be unplugged before proceeding. • Mandatory The machine must be locked out before proceeding. Page viii ISO SAFETY SYMBOLS – LOCATION ORIGINAL MP SERIES Page vi MP SERIES MP Series OPERATION MANUAL Original Page vii CONTENTS 1.0 2.0 3.0 Precaution Machine Name Plate Introduction 1.1 General Description 1.2 Specifications 1.3 Machine Parts Diagram 1.4 Dimensional Diagram Control Panel Features 2.1 Power OFF-ON Switch 2.2 Tunnel OFF-ON Switch 2.3 Sealing Temp 2.4 Dwell Time 2.5 Tunnel Temperature Controller 2.6 Conveyor Speed 2.7 Conveyor Time (MP 3 Only) 2.8 Conveyor Speed (MP 3 Only) Unpacking & Assembly 3.1 3.2 3.3 4.0 ORIGINAL Standing on Machine Cleaning Machine 6.1 Surface Cleaning 6.2 6.3 7.0 Getting Started Loading Film Adjusting Sealing Table Height Setting Sealing Temperature and Dwell time Setting Tunnel Temperature and Tunnel Conveyor Speed Operating the System Relevant Misuse 5.1 Misplaced Liquids 5.2 6.0 Uncrating MP Series Assembling MP Series Initial Inspection Operation 4.1 4.2 4.3 4.4 4.5 4.6 5.0 MP SERIES OPERATION MANUAL Internal Cleaning Micro Biological Materials Maintenance Page viii MP SERIES OPERATION MANUAL CAUTION: To ensure the safe operation of this machine and the safety of the operator this manual must be read and understood before proceeding. This document has been produced by: Plexpack Corporation 1160 Birchmount Road, Unit 2. Toronto, Ontario M1P 2B8 Canada • The directives in this document are in accordance with the design and construction of the unit at the time it was released by the Plexpack production facility. ORIGINAL INSTRUCTIONS Page 1 MP SERIES OPERATION MANUAL MACHINE NAMEPLATE The nameplate shown below is attached to the back of the machine to the left side of the L-bar sealer and contains the information needed when contacting Plexpack technical support. MODEL SERIAL No. MANUFACTURED MAX. PRESSURE INTERRUPT RATING V. PH. Hz. A. LARGEST LOAD FLA RATING MANUFACTURED IN CANADA BY: PLEXPACK CORP. 1160 BIRCHMOUNT ROAD, UNIT 2 TORONTO, ONTARIO M1P 2B8, CANADA 1-800-265-1775 WWW.PLEXPACK.COM 1.0 INTRODUCTION 1.1 GENERAL DESCRIPTION The MP1, MP2 and MP3 are versatile semi-automatic L-bar sealer and shrink tunnel combinations. The L-Bar sealer is run by a single operator who uses the L-bar sealer to fit a loose bag around the product. Then the product is either pushed or conveyed to the shrink tunnel. The shrink tunnels are completely automatic. The purpose of the shrink tunnel is to ORIGINAL INSTRUCTIONS Page 2 MP SERIES OPERATION MANUAL expose the film around the package to a flow of heated air (at a pre-set temperature) for a specific period of time. The temperature in the shrink tunnel is thermostatically controlled so that once it has been set, there is no further heat adjustment required. The length of time a package spends within the heat chamber is determined by the speed of the shrink tunnel conveyor. This, too, can be set at whatever speed is required and that speed will be held constant. 1.2 SPECIFICATIONS VOLTAGE NUMBER OF PHASES 220 VAC 1 FREQUENCY 60 Hz FULL LOAD AMPERAGE 24 A Hot Knife: 5250 W POWER TUNNEL CONVEYOR MAXIMUM SPEED 300 in/min SEAL CONVEYOR MAXIMUM SPEED (MP3 ONLY) 450 in/min WEIGHT ORIGINAL INSTRUCTIONS Hot Wire: 6800 W 300 lbs. SEAL TABLE VERTICAL ADJUSTEMENT 1.5 in MAX TUNNEL TEMPERATURRE 200 ºC MAX HOT KNIFE TEMPERATURE 200 ºC MAX HOT WIRE SEAL DWELL TIME 3 sec. Page 3 MP SERIES OPERATION MANUAL 1.3 MACHINE PARTS DIAGRAM Shrink Tunnel Sealing Table (Conveyor) L-Bar Sealer Film Cradle Conveyor Belt Alignment Sealing Table (Conveyor) Height Adjustment Control Panel 1.4 DIMENSIONAL DIAGRAM FIGURE - 1 FIGURE - 2 ORIGINAL INSTRUCTIONS Page 4 MP SERIES OPERATION MANUAL 2.0 UNPACKING AND ASSEMBLY To reduce any risk of damage during shipping, the MP series models are securely packed in three separate sections that need to be assembled. The three sections consist of the main frame (which is made of the L-sealer and heating tunnel), the legs, and the castors. Tools Required 1. Tin Snips or Cutters 2. Adjustable wrench Number of Persons Needed 2 CAUTION: This assembly weighs in total over 300 pounds; a forklift is required to remove the machine from the box and to mount in its final position. 2.1 UNCRATING MP SERIES. 1) Start by removing the cardboard lid and cardboard sleeve from around the machine 2) Remove the first layer of plastic wrap and foam to uncover the machine. 3) There are two boxes resting on top of the main frame of the machine lift these boxes away. These boxes contain the legs and castors for the machine. 4) Use a pair of cutters or tin snips to cut the 2 metal straps securing the machine to the skid. Take extreme caution after braces and straps are removed since the machine is no longer attached to the skid. 5) Using a forklift lift the main frame of the MP series machine away from the wooden skid. ORIGINAL INSTRUCTIONS Page 5 MP SERIES OPERATION MANUAL Lift Points 2.2 ASSEMBLING MP SERIES 1) Start by raising the main frame on the forklift. 2) The legs must be installed while the main frame is in a raised position on the forklift. While the frame is raised attach the two legs to the underside of the frame using the supplied bolts found in the box with the legs. 3) While the frame is still raised attach the castors to the bottom of each leg using the supplied bolts found in the box with the castors. 4) Lower the machine off of the forklift and now you have now assembled your MP series machine. 2.3 INITIAL INSPECTION Immediately after your receive your machine(s), inspect them closely for any obvious signs of damage. Remember that the inside of the machines have sensitive electronic controls; damage on the outside of the machine, although minor, can sometimes be an ORIGINAL INSTRUCTIONS Page 6 MP SERIES OPERATION MANUAL indication of rough handling during shipment. If any damage is noticed, contact your carrier immediately. Report it and if necessary, file a claim. 3.0 CONTROL PANEL FEATURES The following describes the features of the control panel used to operate the MP series machines. Refer to Figure #4, 5 & 6. 2.1 POWER OFF-ON SWITCH: The off-on switch will give power to the main machine and turn on the sealing section. Turning this switch off will initiate the auto cool down cycle; turning the heat off while leaving the blowers and conveyor running. This will run for approximately 35 minutes. 2.2 TUNNEL OFF-ON SWITCH: This switch turns the power on and off for the tunnel. 2.3 SEALING TEMP: This dial controls the temperature across the sealing wire while the seal head is depressed; if it is a hot knife then this is a temperature controller. See section 2.5 for operation. 2.4 DWELL TIME: This dial controls the magnet down time of the sealing head and for how long the seal will be performing the seal. 2.5 TUNNEL TEMPERATURE CONTROLLER: There are four buttons that operate the digital temperature controller and two digital displays as shown in Figure #3. Please refer to Figure #3 for the location of the temperature controller. 1) The Level key – Locked out. For maintenance use only. 2) Display key – Locked out. For maintenance use only. 3) The Up key – Move the set point value up. 4) The Down key – Move the set point value down. 5) The Process Value display - the current temperature at which the machine is running. 6) The Set Value display - the temperature that has been selected for operation. The temperature controller is an auto-tune PID type, which should keep temperature constant within a desired range. There is a lockout setting on the temperature controller to ORIGINAL INSTRUCTIONS Page 7 MP SERIES OPERATION MANUAL prevent users from changing the internal values of the temperature controller, if assistance is needed please get in touch with Plexpack Technical Support. 1) Press the arrow keys to either raise or lower the set point temperature to its desired value. 5 6 3 1 2 4 FIGURE - 3 2) Once you have selected the desired temperature, the controller retains the displayed value. 3) The value in the “Process Value” screen will now change to match your selected temperature value. Once the “Process Value” matches the “Set Value,” the machine is ready to seal your product. 2.6 CONVEYOR SPEED: The conveyor speed dial is used to set the desired speed of the shrink tunnel conveyor. 2.7 CONVEYOR TIME (MP 3 Only): The conveyor time is how long the L-sealer conveyor will remain on after the electromagnets release the L-sealer. This can be adjusted by turning the dial higher or lower and zero represents no time and eight represents maximum time. ORIGINAL INSTRUCTIONS Page 8 2.8 MP SERIES OPERATION MANUAL CONVEYOR SPEED (MP 3 Only): The Speed of the L-sealer conveyor can be adjusted with the far right conveyor speed dial and operates exactly the same as the tunnel conveyor speed adjustment. It should also be in sync with the tunnel conveyor speed. MP 1 AND MP 2 CONTROL PANEL FIGURE - 4 MP1 AND MP 2 HOT KNIFE PANEL FIGURE - 5 MP 3 CONTROL PANEL FIGURE - 6 MP 3 HOT KNIFE PANEL FIGURE - 7 ORIGINAL INSTRUCTIONS Page 9 4.0 MP SERIES OPERATION MANUAL OPERATION 4.1 GETTING STARTED 1) Once the correct power has been connected to your new machine, it is ready for operation. 2) The main power rocker can be placed in two separate positions each having its own function. See the table below for positions POSITION FUNCTION ON OFF POWER ON POWER OFF 3) Before you can begin sealing your product, it is important to follow the steps below. a. Load the film into the machine.(refer to section 4.2) b. Adjust sealing table height (refer to section 4.3). c. Set the six sealing variables: seal temperature, dwell time, tunnel temperature, tunnel conveyor speed, L sealer conveyor speed (MP 3 only) and time (MP 3 only) (refer to sections 4.4 and 4.5). 4.2 LOADING FILM 1) With the folded edge of the film towards the rear of the machine the roll of film is placed on top of the two rollers, which form the film cradle. 2) The rubber collars can be adjusted to the edges of the roll of film to hold the film in the desired position. 3) Pull the loose end of the film towards the sealing area with the lower half of film feeding under the loading table and the upper half of film feeding on top of the loading table. 4) The loading table can be adjusted for different widths of film by loosening the screw under the front of the table, moving the table to the correct position and re-tightening the screw. ORIGINAL INSTRUCTIONS Page 10 4.3 MP SERIES OPERATION MANUAL ADJUSTING SEALING TABLE (CONVEYOR) HEIGHT The crank located on the front side of the machine towards the middle is used to adjust the height of the sealing table. Adjust the height of the table until the position of the seal is centered where you would prefer. 4.4 SETTING SEALING TEMPERATURE AND DWELL TIME 1) To correctly set the seal temperature for a wire sealing head, first turn it counterclockwise to its minimum setting; for a hot knife sealing head set the temperature to 130ºC to start. 2) After inserting the loose edge of the film into the sealing area, pull down the sealing head to the closed position and observe the film. Is it sealed? Has it cut and separated? The effect we are seeking initially is a clean cut in the shape of the sealing wires/hot knife. 3) If the film does a have a clean cut shape but the film will not separate at the point where the seal has been made, decrease the dwell time incrementally while operating the machine each time until the film separates cleanly. 4) If the film does not have a clean shape to it or it is not sealing, increase the temperature incrementally while operating the machine at the same time until the film has a clean cut shape. 5) The temperature and dwell time is now set at its most efficient point. 4.5 SETTING TUNNEL TEMPERATURE AND TUNNEL CONVEYOR SPEED 1) The first time the machine is to be used, check to ensure that the conveyor knob and the digital thermostats are all turned to the “OFF” positions. When this has been checked, the Off - On Switch can be turned to the “ON” position. The “POWER ON” light will illuminate and the blowers will start up. 2) Next, turn the conveyor knob slightly until the conveyor moves. Allow the conveyor to run for approximately one minute, observing it to ensure all rollers are in place (in the ORIGINAL INSTRUCTIONS Page 11 MP SERIES OPERATION MANUAL case of the roller-type conveyor), or to make sure that there aren’t any obstructions (in the case of the mesh belt conveyor). Listen for any noise caused by metal on metal contact. When the conveyor has completed one complete revolution safely without excessive noise, it can be assumed that the conveyor is free of obstructions and is ready for use. 3) Set the digital thermostats at a heat setting of 80°C (170°F). Carefully lift the curtains at the exit of the shrink tunnel to check if the heaters are operating. You should feel warm air escaping from the tunnel. The thermostat can now be set at operating temperature to prepare for operation. 4) It is recommended that the starting heat setting should be 150 to 180oC (355 o F). 5) A certain amount of trial and error should be expected in order to achieve optimum results. This trial and error process involves both temperature settings and conveyor speeds. 6) Basically, a shrink tunnel can be described as a heat chamber with a conveyor running through it. Because of the wide variety of films available, it is impossible to suggest exact settings for the controls. Outside influences can also affect the operation. Each film and/or package requires exposure to heat for a certain period of time. Some films respond better to low heat, some to higher temperatures. 7) To start up, it is advisable to set the heat control to 160°C (300°F) and set the conveyor speed control at the mid-point. Try a few packages and look closely at the results. An important point to remember when checking the results of finished packages is that if the film being used is polyethylene, it is the only film that continues to shrink after it exits the shrink tunnel. Therefore, it is advisable to let a package stand at room temperature for approximately thirty seconds before judging its acceptability. 8) If at that point, the package is loose or wrinkled, it is usually an indication of either too little heat or too little time in the shrink chamber. If the package has burn holes in the film, it is a result of either too much heat or too much time in the shrink tunnel. If either of these situations occurs the easiest course of action is to either slow down or speed up the conveyor speed. This should produce an attractive, tight package; if not, then an adjustment to the temperature, whether up or down, would be necessary. ORIGINAL INSTRUCTIONS Page 12 4.6 OPERATING THE SYSTEM MP SERIES OPERATION MANUAL 1) Once all the settings are adjusted the machine is ready to use. 2) Mount a roll of film on the machine (refer to section 4.2) and feed it across the loading table and into the sealing area. It is necessary each time a new roll of film is started to make an initial seal. This is done by operating the machine once the empty piece of film is within the sealing area. 3) Now take a product to be packaged and insert it into the film, pull it into the seal area and complete another seal. Once completed, the product should be left with a fairly loose bag around itself. 4) Place this on the shrink tunnel conveyor and let it go through the chamber. Observe the package as it comes out of the shrink chamber. 5) If the package is not acceptable, refer to section 4.5 for setting the tunnel temperature and conveyor speed. 5.0 RELEVANT MISUSE The use of this machine for any other operation other than product sealing is strictly prohibited. Failure to comply with these terms will result in damage to the machine, possible injury to the operator and will void the warranty of the machine. Below are some examples of relevant misuse, please refrain from these actions or any other action which can harm the operator or damage the machine. 5.1 MISPLACED LIQUIDS The MP series machines are not waterproof and should not have liquids of any kind placed on the equipment at any time. CAUTION: Electrical shock and damage to equipment will be a direct result of placing liquids on the machine. ORIGINAL INSTRUCTIONS Page 13 5.2 STANDING ON MACHINE MP SERIES OPERATION MANUAL The MP Series is a physically stable design however by no means should one attempt to stand or rest on any part of the machine. Do not attempt to place any other items on the machine which can cause the machine to become unstable. CAUTION: Do not attempt to stand on or place any other items on any part of the machine. The equipment may become unstable and pose a risk of tipping on to the operator causing bodily harm. 6.0 CLEANING MACHINE In the event that the machine must be cleaned, please ensure that the main power switch has been turned to the off position and the main power cord has been disconnected and locked out. Failure to comply may result in damage to the machine and /or personal injury. CAUTION: Cleaning the machine while it is energized and/or running can result in entanglement and electric shock causing bodily harm. Do not attempt if loose clothing, jewellery and/or hair are present, they may become entangled. ORIGINAL INSTRUCTIONS Page 14 6.1 SURFACE CLEANING MP SERIES OPERATION MANUAL If liquid has been spilled on the surface of the machine but has not entered the internal areas of the machine proceed to wipe the area dry with a cloth or paper towel. Stubborn materials may be scrubbed off the surface of the machine with a damp cloth and a light cleaning solution if needed. Do not allow moisture from the cloth or the cleaning solution itself to enter the internal area of the machine as this can damage the electrical and mechanical components contained within. Gently spraying compressed air is another means of eliminating dirt from the machine’s interior. CAUTION: All spills located on the floor directly in the operators foot print must also be immediately cleaned to prevent people from slipping and falling while operating the machine. 6.2 INTERNAL CLEANING If a liquid or any other debris has entered the internal areas of the machine such as a product bag exploding or a drink being spilled on the machine please refrain from opening the machine. A qualified service technician is required for the opening of the machine. Refer to the maintenance manual for procedures. ORIGINAL INSTRUCTIONS Page 15 6.3 MICRO BIOLOGICAL MATERIALS MP SERIES OPERATION MANUAL In the event that the environment around the machine or the product being sealed in the bags is a biohazard and has leaked, spilled or exploded on the machine do not attempt to clean. Please refer to plant safety protocol for handling such materials and the maintenance manual for this machine to access the internal areas of the machine. Only qualified service personnel should attempt cleaning the machine. 7.0 MAINTENANCE Please refer all maintenance of this machine to a qualified service technician, review the maintenance manual for procedures and safety information while performing maintenance. ORIGINAL INSTRUCTIONS Page 16 MP SERIES MP SERIES MAINTENANCE MANUAL ORIGINAL Page vii MP SERIES MAINTENANCE MANUAL CONTENTS Precaution 1.0 2.0 General Procedures 1.1 De-Energizing and Lockout Procedure 1.2 Cooling Time Maintenance 2.1 Replacing Teflon Tape 2.2 Replacing Sealing Wires (Wire Sealing Head Only) 2.3 Conveyor Belt Alignment 2.4 Seal Pressure Setup 2.5 Seal Solutions (Wire Sealing Head Only) 2.5.1 Seal Wires Breaking at the Wire Pin 3.0 ORIGINAL Seal Wires Breaking at the Crossover Point 2.5.3 Seal Wires Snaking 2.5.4 Thin, Weak Seals 2.6 Cleaning Sealing Wires (Wire Sealing Head Only) 2.7 Cleaning Hot Knife (Hot Knife Sealing Head Only) Preventative Maintenance 3.1 4.0 2.5.2 Cleaning the Interior Trouble Shooting Guide Page x MP SERIES MAINTENANCE MANUAL CAUTION: To ensure the safety of the service technician this manual and the operator manual must be read and understood before proceeding. This document has been produced by: Plexpack Corporation 1160 Birchmount Road, Unit 2. Toronto, Ontario M1P 2B8 Canada • The directives in this document are in accordance with the design and construction of the unit at the time it was released by the Plexpack production facility. ORIGINAL INSTRUCTIONS Page 1 1.0 GENERAL PROCEDURES 1.1 MP SERIES MAINTENANCE MANUAL DE-ENERGIZING AND LOCKOUT PROCEDURE CAUTION: Risk of electrical shock if the machine has not been properly de-energized and locked out prior to performing maintenance procedures. 1) First the machine must be powered off using the main power switch on the left of the control box. Set the switch to the OFF position. Allow the machine to finish its proper cool down cycle before proceeding further. 2) Unplug the main power cord from the wall outlet or the back of the control box. To lockout the machine the main power cord must be COMPLETELY REMOVED and in the possession of the service technician at all times. 1.2 COOLING TIME The heaters of the MP series tunnels operate between 160°C and 200°C which can cause serious burns if the surrounding metal is touched by the service technician. The table below shows average cooling time from the maximum temperature of 200°C over a time lapse of a 35 minute cool down cycle. After cool down is complete wait at least another 3 hours before attempting to touch any internal components. CAUTION: H ot surfaces may be exposed. To prevent personal injury do not attempt to touch the internal components or surrounding areas while hot. ORIGINAL INSTRUCTIONS Page 2 MP SERIES MAINTENANCE MANUAL TIME TEMPERATURE (minutes) (°C) 0 200 5 160 10 137 15 124 20 112 30 92 35 85 TABLE - 1 2.0 MAINTENANCE When performing maintenance procedures it is a good rule of thumb to inspect and lubricate rotating components to avoid downtime caused by component failure. Proper maintenance will help maintain consistent sealing for future products. 2.1 Tools Required Number of Persons Needed 1. Philips Head Screwdriver 2. Adjustable Wrench 3. Imperial Allen Keys 1 REPLACING TEFLON TAPE The purpose of the Teflon tape is to protect the silicone rubber sealing base. It should be replaced whenever it starts to show signs of extreme wear. The life of the tape is entirely dependent on the amount of use of the machine, and the temperature at which the sealing wires/hot knives are set. To replace just remove the old tape and cover the sealing base with a new strip of Teflon tape. ORIGINAL INSTRUCTIONS Page 3 2.2 MP SERIES MAINTENANCE MANUAL CHANGING SEALING WIRES (Wire Sealing Head Only) Sealing wires only need to be changed when the old one breaks. However, a breakage might result in a loss of production affecting other machines; it is sometimes advisable to change the wires at two to four week intervals. 1) To change the wire, first remove the old wire by loosening the locking screw on the wire pin and the retaining screws on the seal head (see Figure #1-1 & 1-2 below). 2) Cut the new sealing wire from the roll of wire about three inches longer than the required length. 3) Insert one end of the wire into the wire pin and secure with the locking screw. 4) Next, depress the wire pin spring; loop the other end of the wire around the retaining screw at the opposite end of the sealing head. 5) Pull the wire tight and tighten the retaining screw. Cut any excess wire Retaining Screws Wire Pin Locking Screw FIGURE – 1-1 2.3 FIGURE – 1-2 CONVEYOR BELT ALIGNMENT Prior to shipping from the factory, your MP Series machine was operated for a minimum of four hours to check the tracking of the conveyor belt. It is advisable, particularly when you have just installed your new unit, to carefully watch the conveyor belt to make sure the tracking is maintained. If you find the belt is wandering slightly one way or the other, it should be adjusted. There are two adjusting screws located at the entrance of the shrink tunnel on either side, as shown in Figure #2. To access these screws you will first have to take off the alignment ORIGINAL INSTRUCTIONS Page 4 MP SERIES MAINTENANCE MANUAL screw cover. If the belt is tracking to the right, tighten the screw on the right: if the belt is tracking to the left, tighten the screw on the left. Conveyor Alignment Screw FIGURE – 2 2.4 SEAL PRESSURE SETUP The seal process is a combination of three elements: heat, dwell and pressure; the latter being the most common source of seal problems. The normal reaction when seal problems occur is to increase the heat. Usually the opposite is true; lowering the heat and resolving the pressure problem will improve seal strength. Most L Sealers use an electro magnet to create pressure against a rubber surface. Heat resistant tape is used to protect the rubber surface. Pressure can be increased by adjusting the gap between the magnet surface and the seal pad. The following procedure should be used for seal pressure setup and should be performed by a trained technician: 1) There are two simple ways to check sealing head pressure. 1.1. Place a strip of masking tape over the sealing pads. Then, with seal temp and dwell time on “1” close the sealing head(set the seal temp to 130ºC if using hot knife). When the head comes back up examine the masking tape. If the burn marks on the tape are not even throughout there is a pressure issue. The spots where the burn marks are darker have more pressure being applied ORIGINAL INSTRUCTIONS Page 5 MP SERIES MAINTENANCE MANUAL and the spots with a lighter burn or no burn at all have less pressure being applied in that spot. 1.2. Turn the seal temp to “0” and the dwell time to “2”(set the seal temp to 0ºC if using a hot knife). Place a one inch strip of paper on the lower seal pad and close the seal head. With the head closed, pull the paper. Some resistance should be felt. Move the paper around the seal area checking the pressure. It is desirable to have slightly less pressure towards the pivot point of the side sealing pad. 2) .Pressure for the front pad can be adjusted by moving the magnet pad up or down. The magnet pad is a part of the front edge of the sealing head. See Figure #3-1 for reference. 3) Pressure for the side pad can be adjusted by moving the sealing head bearings up or down. The seal head bearings are located on the backside of the machine underneath the sealing head. See Figure #3-2 for reference. 4) Once the overall pressure has improved, any low points on the pad should be shimmed from underneath the rubber using adhesive Teflon tape, in short strips, locating them in the pad retainer. This will provide a level seal surface. 5) Place new Teflon tape on the seal pad. 6) Seal wires should be straight and the wire pin spring should be fully compressed. Magnet Pad Seal Head Bearing FIGURE – 3-1 ORIGINAL INSTRUCTIONS FIGURE – 3-2 Page 6 2.5 MP SERIES MAINTENANCE MANUAL SEAL SOLUTIONS (Wire Sealing Head only) Generally the components surrounding the hot wire sealing system will have an extended life if the heat is kept to a minimum. The strongest seals are usually achieved at the point where the film just separates. Refer to section 2.2 for changing the seal wires, if necessary. 2.5.1 SEAL WIRES BREAKING AT THE WIRE PIN Usually indicates the seal temperature is too high and excessive heat at the top spot in front of the wire pin will cause the wire to overheat. The pressure should be checked. 2.5.2 SEAL WIRES BREAKING AT THE CROSSOVER POINT The point where the two wires cross will be subjected to excessive voltage if one of the ground locations is corroded. Clean the two wire ground screws and the head surface behind them. 2.5.3 SEAL WIRES SNAKING The wire pin spring permits the wire to expand under tension as it heats up. It is imperative that the spring is completely compressed when replacing wires. The other cause for wire snaking is a lack of pressure in that area or too much pressure at the pivot point towards the rear of the side seal (refer to section 2.4). 2.5.4 THIN, WEAK SEALS There is an insulator underneath the sealing wire that will wear with heat and time. If a groove is evident, this should be replaced. Remove the insulator and clean the head section. Use RTW sealant and attach the new insulator to the head ensuring the new surface is level. Replace the sealing wires. ORIGINAL INSTRUCTIONS Page 7 2.6 MP SERIES MAINTENANCE MANUAL CLEANING SEAL WIRES (Wire Sealing Head Only) After long periods of use a lot of molten plastic will start to build up on the sealing wires. Therefore, it is a good idea to clean the sealing wires daily. To clean the sealing wires simply run the machine without any film in the sealing area. 2.7 CLEANING HOT KNIFE (Hot Knife Sealing Head Only) After long periods of use a lot of molten plastic will start to build up on the sealing knife. Therefore, it is a good idea to clean the knife daily. To clean the knife the machine must be at a proper sealing temperature so that the build-up of plastic is soft enough to wipe off. Take a thick, damp and soapy cloth and wipe down the blade removing any molten plastic. Be very careful when cleaning the blade and take all necessary precautions as the blade is extremely hot. CAUTION: H ot knife is extremely hot. To prevent personal injury use heat-resistant and slash-resistant gloves while cleaning. ORIGINAL INSTRUCTIONS Page 8 3.0 PREVENTATIVE MAINTENANCE MP SERIES MAINTENANCE MANUAL Routine cleaning and care will improve the running and extend the longevity of your machine. Frequency of cleaning is largely dependent upon your production environment; highly corrosive environments require more frequent cleaning than non-corrosive environments. The machine should be cleaned once every two weeks. 3.1 CLEANING THE INTERIOR Never use corrosive solvents when cleaning a MP series machine. Water and light liquid detergents, along with a clean cloth are all that is needed to clean the interior of the machine. CAUTION: Never subject this machine to a “wash-down” procedure or expose the internals of the machine to liquids of any kind. This will damage the electrical and mechanical components of the machine. ORIGINAL INSTRUCTIONS Page 9 4.0 TROUBLE SHOOTING GUIDE Fault Bad Seals Conveyor belt not tracking Discharge or Tunnel conveyor is not running Tunnel has insufficient or no air flow Tunnel does not reach temperature set point. Tunnel or sealing blades are overheating. MP SERIES MAINTENANCE MANUAL Probable Cause Solution Sealing wires are broken Section 2.2 Worn Teflon Tape Section 2.1 Worn silicone rubber sealing base Section 2.1 Uneven pressure around sealing head. Section 2.4 Conveyor belt alignment may be off. Section 2.3 A fuse may be blown. (HK) Check fuse F2 (F6) and/or F3 (F8) Motor may be damaged Call factory for support Speed board is damaged Call factory for support Speed control POT is set to zero. Blower motor fuse(s) are blown (HK) Set speed pot to a higher value Ensure no debris is caught in fan intake. Check fuse F4-F7 (F13-F16) Blower motor has overheated Call factory for support Blower is not working. See above section Heaters are not working. Test elements for continuity Check 1HC and 2HC for proper operation. Check relay output of heat controller to ensure it is operating correctly. There is a blockage on intake. Heat contactor has welded shut Temperature control internal relay is welded shut ORIGINAL INSTRUCTIONS Page 10 MP SERIES SPARE PARTS LIST 5.0 MP SERIES RECOMMENDED SPARE PARTS LIST Part Number Description Recommend Qty. Common Parts M001563 HEAD RETURN CLYINDER 0 PEB0036 TUNNEL TEMPERATURE CONTROLLER 0 PEB0071 CONVEYOR SPEED CONTROLLER 0 PEE0021 TUNNEL HEAT ELEMENT 208V, 1600W 0 PEF0004 FUSE 1A 250V, GLASS 6 PEF0039 FUSE 3A 250V 2 M001898 CONVEYOR MOTOR 1/8HP, 130V 0 PES0002 PLUNGER SWITCH 0 PES1222 TUNNEL ON-OFF SWITCH 0 PES1220 MACHINE ON-OFF SWITCH 0 PEE0051 THERMOCOUPLE 1 PES1305 ON-OFF SWITCH LAMP BULB 1 PES1230 ON-OFF SWITCH LAMP MODULE 24V-240V, 2W 1 PET1023 TRANSFORMER 120-240V 0 PEB0011 CIRCUIT BREAKER, 20A 0 PEP0004 POTENTIOMETER 5kΩ 0 PEM0105 TUNNEL FAN MOTOR 1/15HP, 230V 0 PRR0008 SILICONE SEALING RUBBER 3 PRT0001 1/2” TEFLON TAPE PB0040 BEARING GROUND 5/8” X 1-3/4” PBH0010 BEARING PILLOW BRONZE 5/8” PEM0025 DISCHARGE CONV. MOTOR 1/30HP, 90V (MP 3 ONLY) 0.5 0 Wire Seal Head Only PEF0043 FUSE 15A 250V 2 PEF0045 FUSE 30A 250V 2 PYW0020 2” WIRE PIN 1 PRE0100 HEAT INSULATOR 0 PYW0025 WIRE TENSION BLOCK 1 PEE0061 SEALING WIRE 1 PEF0007 FUSE 3A 250V GLASS 1 PEF0012 FUSE 10A 250V CERAMIC 1 ORIGINAL Page xiv MP SERIES SPARE PARTS LIST 1 PHS0001 SEALING WIRE SPRING PEQ0002 RESISTOR 100Ω, 1/2W 0 PEQ0101 CAPACITOR 250V DC 0 PEP0001 POTENTIOMETER 500kΩ (CONVEYOR SPEED) 0 PEP0002 POTENTIOMETER 1MΩ (DWELL TIME) 0 PEP0003 POTENTIOMETER 500kΩ (SEALING WIRE TEMP) 0 1P0197 TRIMMER BELT 150XL037 1 1P1083 TRIMMER BELT 180XL037 1 Hot Knife Seal Head Only PEF0006 FUSE 1.5A 250V, CERAMIC 1 PEF0009 FUSE 5A 250V, CERAMIC 5 PEE0012 HEATER CARTRIDGE 220V 600W, 16” 0 PEE0026 HEATER CARTRIDGE 220V 800W, 20” 0 PEB0041 TIMER 8 PIN DELAY/INTERVAL (DWELL & CONV.) 0 M002229 M002230 SEALING BLADE 20-5/8, FRONT SEALING BLADE 16-3/16, SIDE 0 PRT0006 2” TEFLON TAPE Toll Free: Fax Number: Email: Website: 800-265-1775 x 228 416-298-4328 [email protected] www.plexpack.com ORIGINAL 0 0.2 Page xv Line 20A Breaker Load 35 F13 3A 37 Power on switch F1 5A 2 F14 3A 38 220 VAC TRANSFORMER 500 VA 1 N 43 120 VAC Power on light inside power switch Control relay 1CR F2 1A 3 L1 A1 4 1M 5 N A2 Tunnel conveyor motor 1/15 H.P. Conveyor DC speed conrol Heat off switch 6 L1 2HC 1TC F3 1A 8 N L1 A1 1HC 1MS 10 9 Seal conveyor contactor C1 N 13 2HC R1 14 Heat Seal contactor Magnet 90VDC 11 1M 12 N A2 MP3 Seal conveyor motor Conveyor DC speed conrol 1MS C1 = 0.1 Micro farrad R1 = 100 Ohm 1 Watt 15 16 1TC temperature control Heat on contactor 7 Dwell 36 DAMARK MP2 / MP3 220Vac 1PH 60HZ 24 Amp DEC 2013 Load center on rear of machine Conveyor G Conveyor Pot = 500 KOhms Dwell Pot = 1 Meg Ohms Heatl Pot = 10 KOhms Seal head closed switch 22 23 17 18 19 20 21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Tempature contrtol board 2HC 30VAC 48 46 44 25VAC G 0-45 VAC F11 30A 2HC Side seal wire 47 49 TRANSFORMER 3KVA 1CR 45 25 39 G F8 15A 220 VAC 1/15 H.P. blower motor 1CR F4 1A 41 27 Front seal wire F10 30A 2M F6 1A 1HC 0V 26 28 1/15 H.P. blower motor 29 3M 24 20VAC 30 1CR 40 F9 15A F5 1A F7 1A 1CR 42 1HC 32 31 2 X 1600 Watt heat elements G Line 20A Breaker Load 3 4 DAMARK MP2 / MP3 HK 220VAC 1PH 24 Amp 2011 Load center on rear of machine F3 3A 5 Power on switch 8 F5 5A F4 3A 6 220 VAC TRANSFORMER 500 VA 1 N 7 120 VAC Power on light inside power switch Blower relay 1CR F6 1.5A 9 L1 A1 47 1M 48 N A2 Tunnel conveyor motor 1/8 H.P. Conveyor DC speed conrol Thermocouple 25 26 Heat off switch 12 L1 Seal head closed switch 50 2CR 15 2TD 1TC N Tunnel temperature control Heat on contactor 1TC 13 1HC Seal head closed relay 2CR 19 Seal dwell relay 3CR 3CR Seal head closed timer 1TD 23 1TD F7 1A 17 Rectifier for DC magnet 18 Mag 24 1TD 2CR 11 10 Seal conveyor run timer F8 1A 16 L1 A1 49 2M 50 2TD A2 N MP3 Seal conveyor motor Conveyor DC speed conrol L1 2TC N Seal head Thermocouple 21 22 temperature control 2TC 27 2HC 2HC 29 33 1CR 37 35 36 Seal head side element 600W F11 5A F12 5A F13 1A F15 1A 1HC F9 5A Seal head front element 850W F10 5A 30 32 31 1/15 H.P. blower motor 39 3M 40 1/15 H.P. blower motor 41 4M 42 F14 1A F16 1A 2HC 2HC 34 2 X 1600 Watt heat elements 2HC 1CR 38 1HC 46 45 Seal head hold magnet 90 VDC MAXI-PAK_MP2 4 3 2 1 ITEM 1 2 3 4 5 6 7 8 7 PART NUMBER K002000 M002071 M002185 M002186 M002187 M002189 M002190 M002231 TITLE MAXI-PAK FINAL ASSY LEG ASSEMBLY HEATER BOX ASSEMBLY FILM HOLDER ASSEMBLY SEALING TABLE ASSEMBLY TUNNEL CONVEYOR ASSEMBLY HOOD TOP ASSEMBLY WIRE SEALING HEAD ASSY QTY 1 2 1 1 1 1 1 1 5 B B 8 1 3 4 2 6 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: 2 A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE MAXI-PAK MP2 MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET 1 MAXI-PAK_MP2 1 REV 00 MAXI-PAK_MP2 4 3 2 1 273 4 241 2 21 B B 531 2 35 20 80 A UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: PLEXPACK +/- 243 4 131 2 131 4 X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 191 2 DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE MAXI-PAK MP2 MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET 2 MAXI-PAK_MP2 1 REV 00 MAXI-PAK_MP3 4 3 2 1 ITEM 1 2 3 4 5 6 7 8 9 10 6 10 8 B 7 PART NUMBER K002000 M002071 M002185 M002186 M002189 M002190 M002231 M002253 M002752 M002753 TITLE MAXI-PAK FINAL ASSY LEG ASSEMBLY HEATER BOX ASSEMBLY FILM HOLDER ASSEMBLY TUNNEL CONVEYOR ASSEMBLY HOOD TOP ASSEMBLY WIRE SEALING HEAD ASSY SEAL DISCHARGE CONVEYOR HEAT GUARD HEAT GUARD TOP QTY 1 2 1 1 1 1 1 1 1 B 2 9 1 3 4 2 5 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: 2 A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE 3 2 TITLE MAXI-PAK MP3 MAXI-PAK MATERIAL BY DRAFTER 31/12/2013 CD CHECKER M.M. DESIGN'R 31/12/2013 CD 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET 1 MAXI-PAK_MP3 1 REV 00 MAXI-PAK_MP3 4 3 2 1 281 4 241 2 21 B B 531 2 351 4 20 80 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A 251 2 PLEXPACK +/- 131 2 X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 191 2 101 2 DATE 3 2 TITLE MAXI-PAK MP3 MAXI-PAK MATERIAL BY DRAFTER 31/12/2013 CD CHECKER M.M. DESIGN'R 31/12/2013 CD 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET 2 MAXI-PAK_MP3 1 REV 00 K002000 4 3 2 1 20 12 21 10 13 7 11 6 18 B 1 4 9 2 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 DRWG # M001224 M001231 M001251 M001563 M002037 M002061 M002083 M002095 M002096 M002099 M002104 M002130 M002131 M002133 M002184 M002307 M003853 M005320 PEC0002 PRR0007 PRT0001 PRT0006 TITLE MAGNET COVER PLATE CONDUIT BRKT FOR SP713 MAGNET MOUNT HEAD RETURN CYLINDER PIVOT BRACKET ELECTRICAL COMPARTMENT DEAD PLATE SLIDE TUBE MODIFIED COLLAR FILLER PIECE PIVOT BEARING COVER FRONT SEALING CHANNEL SIDE SEALING CHANNEL LOADING TABLE BODY ASSY WELDMENT ELECTRICAL MTG. PLATE ADJUSTMENT COVER BASE PLATE ASY. MAGNET COILS, DOUBLE CORE SILICONE SPONGE 1/2"X1/2" TEFLON TAPE 1/2"X18 YDS 5 MIL TAPE TEFLON 2.0" X 18YDS X 3MIL QTY 1 1 1 1 2 1 1 2 2 B 4 1 1 1 1 1 1 1 1 1 1 1 1 15 8 19 14 3 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE MAXI-PAK FINAL ASSY MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET K002000 1 1 REV 00 M002185 4 3 2 1 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 12 14 2 13 10 15 1 B 6 DRWG # M002100 M005017 M005023 M005323 M005324 M005325 M005326 M005487 M005570 PEE0021 PEE0051 PEM0105 PHF0220 PHF0225 PIP0100 TITLE TUNNEL SIDE WALL DEFLECTOR FAN MOTOR PLATE HEATER CLAMP BLOCK HEATER DUCT SIDE DUCT OUTER LINER INNER LINER FAN GRILL PROBE MTG BLOCK ELEMENT 208V 1600W 3/16"X54" THERMOCOUPLE 6"X9"X3/16"X48" FAN MOTOR 1/15HP FAN-WHEEL 5"X2-1/4" CLOCKWISE FAN-HUB-4 BLADE CNTR CLOCKWISE INSULATION SCHULLER 814 INSL BRD QTY 2 2 4 2 2 1 1 2 1 B 2 1 2 2 2 1 PLEXPACK A 3 4 8 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A 7 +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 5 9 11 DATE BY CD DESIGN'R 31/12/2013 CD 3 2 HEATER BOX ASSEMBLY MAXI-PAK MATERIAL CHECKER 4 TITLE MODEL THIRD ANGLE PROJECTION DRAFTER 31/12/2013 www.plexpack.com LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002185 3 1 REV 00 M002186 4 3 2 1 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 B 10 12 1 4 8 6 DRWG # M002163 M002055 M002064 M002065 PBP0003 PBU0005 PHK0003 M002144 M002063 PWP0040 PRB0049 PWP0053 PRO0001 TITLE PERF ROLLER FILM HOLDER FILM SUPPORT ROLLER SHAFT FILM GUIDE ROLLER NYLON BEARING 1016D X 1/4 BEARING UNGRND 1/4"X3/4" KNOB - 5/16" ROSETTE SAFETY COVER - PERF ROLLER FILM SUPPORT ROLLER PERF WHEEL 1" X 2" X 1.5" 24 PIN RUBBER RING 1-1/8"ID 2"OD 3-8" BRUSH 2.5" 9 ROW BRISTLE PAD 1" O-RING #118 QTY 1 1 2 2 4 4 2 1 2 B 1 2 1 2 13 3 11 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: 2 A X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 9 5 DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 2 TITLE FILM HOLDER ASSEMBLY MAXI-PAK MATERIAL CHECKER 3 A www.plexpack.com MODEL THIRD ANGLE PROJECTION 4 PLEXPACK +/- 7 LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002186 1 1 REV 00 M002187 4 3 2 1 ITE 1 2 3 4 5 6 DRWG # M002102 M002134 M002135 PFV0503 PHK0306 PHS0025 MATERIAL FILLER PLATE ASY. SEALING TABLE THREADED ROD NUT-COUPLING 3/8-16 PLATED KNOB-ADJ 3"4-PRG 3/8" MALE SPRING-5/8X6-3/4" QTY 1 1 1 1 1 1 B B 2 6 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 1 3 4 DATE 5 DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE SEALING TABLE ASSEMBLY MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002187 1 1 REV 00 M002189 4 3 2 18 1 22 4 11 13 7 21 23 20 28 B 3 12 19 8 17 5 14 ITEM 1 2 3 4 5 6 7 8 26 27 11 12 13 14 15 17 18 19 20 21 22 23 28 DRWG # M002184 M002067 M002087 M002078 M002088 M002089 M002093 M002094 M002097 M002098 M002105 M002136 M005015 PBH0010 PBG0040 PHC0062 PTC1227 PYH0110 PSD1208 PSD1210 PCL3501 PCR3500 M001898 TITLE BODY ASSY WELDMENT BELT TRACK BRKT LH CONV. DRIVE ROLLER ASSY NUT PLATE - UNI WRAPPER IDLER ROLLER - PYS0207 IDLER SHAFT MOTOR - CHAIN COVER BEARING SPACER TAKE UP FRAME TAKE UP FRAME COVER SUPPORT BELT GUIDE CLAMP PLATE MOTOR MOUNT BEARING PILLOW BLK BRONZE 5/8" BEARING GROUND 5/8" X 1-3/4" SHAFT COLLAR 5/8" W/SET SCREW CONV BLT 12"X67-1/2" OPEN MESH 2084A BELT RAMP SPROCKET 35B12X1/2" BORE W/KEY SPROCKET 35B12X5/8" BORE W/KEY CHAIN LINK #35 RIV CONNECTING CHAIN #35 RIVETTED PEM0036 - MODIFIED MOTOR QTY 1 1 1 1 1 1 1 4 1 B 1 1 1 1 2 2 4 1 3 1 1 1 1 1 15 6 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE TUNNEL CONVEYOR ASSEMBLY MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002189 1 1 REV 00 M002190 4 3 2 1 ITEM 1 2 3 4 5 DRWG # M002193 M002194 M005004 M005016 PLD0202 MATERIAL FRONT CURTAIN REAR CURTAIN HOOD TOP CURTAIN CLAMP DAMARK LOGO-MEDIUM QTY 1 1 1 2 1 1 B B 3 4 5 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 4 DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 CD 3 2 TITLE HOOD TOP ASSEMBLY MAXI-PAK MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION 2 A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002190 1 1 REV 00 M002209 4 3 2 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7 B 6 2 3 12 11 PART NUMBER M002210 M002211 M002212 M002213 M002214 M002215 M002216 M002218 M002219 M002220 M002221 M002242 PBR0001 PHC0037 1 TITLE QTY MAGNET BAR 1 WEIGHT BAR #2 1 WEIGHT BAR #1 1 FRONT SEALBAR SUPPORT 1 CYL. MOUNT 1 SWITCH BRACKET 1 HINGE SUPPORT ANGLE 2 PUSH ANGLE 1 B RIGHT ARM 1 1 LEFT ARM PIVOT COVER 1 FRONT COVER 1 2 ROD END MALE RH 3/8" 2 SHAFT COLLAR 3/8" W/SET SCREW 9 14 1 13 4 10 1 8 5 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: A PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 MP 3 2 TITLE SEALING HEAD - FRAME MP2 / MP3 / SMC1620 MATERIAL CHECKER 4 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002209 1 1 REV 01 M002222 4 3 2 1 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 10 B 12 DRWG # M002209 M002223 M002224 M002225 M002226 M002227 M002228 M002229 M002230 M008550 M008551 M008552 M008603 TITLE SEALING HEAD - FRAME OUTER FRONT FILM CLAMP INNER FRONT FILM CLAMP OUTER SIDE FILM CLAMP INNER SIDE FILM CLAMP FRONT SEAL BAR SIDE SEAL BAR FRONT SEALING BLADE SIDE SEALING BLADE SEALING HEAD SPACER CORNER PLATE SPRING TENSION BLOCK ANCHOR PLATE - SLOTTED QTY 1 1 1 1 1 1 1 1 1 5 B 1 4 5 4 11 7 5 1 2 A UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: 3 6 8 13 1 DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 MA 2 TITLE HK SEALING HEAD ASSY MP2/MP3/SMC1620 MATERIAL CHECKER 3 A www.plexpack.com MODEL THIRD ANGLE PROJECTION 4 PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 12 LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002222 1 1 REV 00 M002231 4 3 2 1 12 6 B 15 13 1 B 2 4 10 7 2 5 16 9 14 5 8 6 3 6 5 11 3 7 ITEM 1 2 3 4 5 A 6 7 8 9 10 11 12 13 14 15 16 DRWG # M001018 M001019 M001023 M001236 M001579 M002209 M002223 M002224 M002225 M002226 M002238 M002239 PEE0061 PFM0010 PHS0001 PRE0100 TITLE WIRE TENSION BLOCK 2" WIRE PIN INSULATOR MAGNET PAD - PYS0202 SPRING TENSION BLOCK SEALING HEAD - FRAME OUTER FRONT FILM CLAMP INNER FRONT FILM CLAMP OUTER SIDE FILM CLAMP INNER SIDE FILM CLAMP FRONT SEALBAR SUPPORT FRONT SEALBAR SUPPORT SEALING WIRE .036 ELEVATOR BOLT 1/4-20 X 1-1/4" SPRING - 1/4" X 1-3/8" SEALING WIRE MELAMINE STRIP 1/2" X 48" LG 4 QTY 2 2 5 2 4 1 1 1 1 1 1 1 2 1 2 2 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES DATE DRAFTER 31/12/2013 BY CD DESIGN'R 31/12/2013 MP 2 TITLE WIRE SEALING HEAD ASSY MP2/MP3/SMC1620 MATERIAL CHECKER 3 www.plexpack.com MODEL THIRD ANGLE PROJECTION A LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002231 1 1 REV 02 M002253 4 ITEM PART NUMBER B A 3 TITLE 1 1P0576 O-RING AS 568 I.D. 2 1R9527 MPS14000 1 INCH SPACER 2 3 M001231 CONDUIT BRKT FOR SP713 1 4 M002199 CONV.MOTOR SHAFT EXT. 1 5 M002204 TAPPED HAND WHEEL 2-1/2" 1 6 M002256 CONV. IDLER SHAFT 1 7 M002267 CONV. DRIVE ROLLER 1 8 M002268 STUB SHAFT 1 9 M002269 STUB SHAFT, DRIVE END 1 10 M002275 TENSION PLATE, LH 1 11 M002276 TENSION PLATE, RH 1 12 M002278 THREADED ROD 1 13 M002284 SCISSOR ARM 4 14 M002285 THREADED BLOCK 1 15 M002287 CONV. BODY MTG ANGLE - LH 1 16 M002288 CONV BODY MTG ANGLE - RH 1 17 M002289 SUPPORT BAR BOTTOM - RH 1 18 M002290 SUPPORT BAR BOTTOM RH 1 19 M002291 GUIDE PLATE 1 20 M002292 THREADED PLATE 1 21 M002293 BASE PLATE #1 1 22 M002294 BASE PLATE #2 1 23 M002295 SPACER-TOP SHORT 1 24 M002410 CONVEYOR THIN SIDE PLATE 1 25 M002411 CONVEYOR MOTOR SIDE PLATE 1 26 M002413 TUBE - CONV. IDLER ROLLER 1 27 M002414 ROLLER 2 28 M002415 CONV. DEAD PLATE 1 29 M002416 CHAIN GUARD 1 30 PBB0045 FLANGE BUSHING 1/2" x 3/4" x 1/2" 4 31 PBB0047 FLANGE BUSHING 1/2" X 3/4" X 1" 3 32 PBC0002 PLAIN BUSHING 1/4" X 3/8" X 5/16" 4 33 PBT0002 THRUST WASHER 1/2" X 1" X 1/16" 1 34 PBT0003 THRUST WASHER 1/2" X 1" X 1/8" 2 35 PCR3500 CHAIN #35 RIVETTED 35-1R 1 36 PEM0025 MOTOR DC GEARHEAD 1/30HP 50R 1 37 PFH0432 SHCS 2-1/4" LONG 2 38 PHC0025 SHAFT COLLAR X 1/4" 2 39 PSD1008 SPROCKET 35B10 X 1/2" BORE W/KEY 1 40 PSD2008 SPROCKET 35B20X1/2" BORE W/KEY 1 41 PTC1046 CONV BELT 10"X33" WHITE OOS 1 1-3/16" x 3/16" WALL 2 1 QTY 3 30 29 23 7 26 8 30 B 15 20 25 17 42 41 31 27 14 32 12 24 22 21 37 18 16 34 10 19 5 6 38 11 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: PLEXPACK +/- X/X .015 X +/- .015 X.X +/- .015 X.XX +/- .010 X.XXX +/- .005 ANGLES 5 DEBURR & BREAK SHARP EDGES 4 1 DATE 13 9 2 TITLE SEAL DISCHARGE CONVEYOR MP3 MATERIAL BY DRAFTER 31/12/2013 CD CHECKER M.M. DESIGN'R 31/12/2013 T.V. 3 A www.plexpack.com MODEL THIRD ANGLE PROJECTION 36 4 25 LENGTH: MAT'L P/N FINISH DWG SIZE B PART NUMBER: SCALE SHEET M002253 1 1 REV 07
