GUIA DE PRODUCTO PAM HIERRO DUCTIL

Product Guide
Water and Sewer
Pipes and Fittings
A World of Choice
Saint-Gobain
PAM UK
UKisisthe
theUK’s
UK’sleading
leading
supplier
ductile
pipe
systems
for
Saint-Gobain PAM
supplier
of of
ductile
ironiron
pipe
systems
for potable
water and
sewerage
applications.
potable
water
and sewerage
applications.
Saint-Gobain PAM UK is part of the Saint-Gobain Pipe Division, a global company with a
Saint-Gobain
PAM UK
is part
ofAmerica
the Saint-Gobain
global company
with
presence in Europe,
Asia,
South
and the FarPipe
East.Division,
The pipeadivision
has over 10600
and
sells products
in 120
different
countries
of ductile
iron
aemployees
presence in
Europe,
Asia, South
America
and
the Far with
East.over
The 40,000km
pipe division
has over
pipesemployees,
being installed
per in
year.
9000
andworldwide
sells product
120 different countries with approximately
100,000km
of ductile
pipes
worldwide
per year.
The Saint-Gobain
Pipe iron
Division
is being
part ofinstalled
the Saint-Gobain
Group,
one of the world’s
leading multi-nationals, which currently employs over 209,000 people in 59 countries and
overSaint-Gobain
1200 consolidated
companies.
The
Pipe Division
is part of the Saint-Gobain Group, one of the world’s
Everyone
at Saint-Gobainwhich
PAM UK
is dedicated
to meeting
customer
expectations.
We
leading
multi-nationals,
currently
employs
over 180,000
people
in 48 countries
encourage
open
communication
between staff, customers and related organisations to
and
over 1200
consolidated
companies.
make a positive impact on the future of the marketplace and help improve the quality of
life for people worldwide.
Everyone at Saint-Gobain PAM UK is dedicated to meeting customer expectations. We
UK customers
benefit
from the global
network
of the
Pipe Division
through
our long termto
encourage
open
communication
between
staff,
customers
and related
organisations
commitment to improve and develop innovative products and processes. We achieve this
make a positive impact on the future of the marketplace and help improve the quality
through continual investment in Research and Development on a global scale. In excess
of
for people
of life
£10million
per worldwide.
annum is spent on R&D programmes worldwide, meaning an unrivalled
product range of next-generation, ductile iron pipe systems being constantly developed
andcustomers
delivered to
the UKfrom
market.
UK
benefit
the global network of the Pipe Division through our long
term
commitment
to
improve
innovative products
andculture.
processes. We
Sustainable development lies atand
the develop
heart of Saint-Gobain’s
corporate
achieve this through continual investment in Research and Development on a global
Its state-of-the art technologies and focus on research and development have enabled us
scale.
In excessprovide
of £10million
per annum
spentsustainable,
on R&D programmes
to consistently
our customers
with is
quality,
reliable andworldwide,
ergonomic
meaning
solutions.an unrivalled product range of next-generation, ductile iron pipe systems
being
developed
to thecreated
UK market.
Water constantly
and sewerage
pipelinesand
aredelivered
infrastructures
to last for several generations.
Sustainable development depends on ‘long lasting’ rather that ‘disposable’ installations.
Saint-Gobain PAM UK has taken on board these principles and works to provide effective
For
further
on Saint-Gobain PAM UK visit
solutions
forinformation
the environment
www.saint-gobain-pam.co.uk
For further information on Saint-Gobain PAM UK visit
www.saint-gobain-pam.co.uk
Contents
Contents
Inroduction
Ordering Information . . . . . . . . . . . . . . . . . . 2
Ductile Iron - The Material of Choice . . . . 3
Ordering
Information
...............2
Section 1 Full
Project
Life. . .Support
Ductile Iron - The Material of Choice . . . . 3
Introduction
Inroduction
Technical Services . . . . . . . . . . . . . . . . . . . . . . 8
PipeSpec
Design Software
..............8
Section 1 Full
Project
Life Support
PAMCAD Design Software . . . . . . . . . . . . . . 8
Technical
ServicesService
. . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 8
Drawing Take-off
9
PipeSpec Design Software . . . . . . . . . . . . . . 8
PAMCAD Design Software . . . . . . . . . . . . . . 8
Drawing Take-off Service . . . . . . . . . . . . . . . 9
Section 2 Product Range
Technical Support Helpline . . . . . . . . . . . . . 9
Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Technical
Support Helpline
.9
Quality Assurance
. . . . . . . . .. .. .. .. .. .. .. .. .. .. .. .. 10
Induct Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Soil Surveys. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Quality Assurance . . . . . . . . . . . . . . . . . . . . 10
Section 2 Product
Range
Key Dimensions
- Flanged . . . . . . . . . . . . . 13
Valves & Accessories . . . . . . . . . . . . . . . . . . 58
Couplings & Adaptors. . . . . . . . . . . . . . . . . 58
Product Range. . . . . . . . . . . . . . . . . . . . . 18-57
Key Dimensions - Push-fit . . . . . . . . . . . . . 12
Key Dimensions - Flanged . . . . . . . . . . . . . 13
Product
Range.
. . .... . . ... . . ..... . . ... . . ..... . 1. 18-57
Pipes and
Fittings.
4-65
Valves & Accessories . . . . . . . . . . . . . . . . . . 58
66
Couplings & Adaptors. . . . . . . . . . . . . . . . . 58
66
Key Dimensions - Push-fit . . . . . . . . . . . . . 12
Section 3 Joints
Jointing Systems . . . . . . . . . . . . . . . . . . . . . . 60
Rapid Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Section 3 Joints
Rapid Joint Specification . . . . . . . . . . . . . . 61
Jointing
.... .. .. .. .. ....... .. .. .. ... ....... .. .. .. ....... ... .. .. 68
60
Systems.
AnchoredSystems
Solutions
63
Rapid
Joint
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
60
Blutop
Joint
.
.
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.
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.
.
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.
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.
.
.
.
.
.
.
.
.
68
Rapid Anchor . . . . . . . . . . . . . . . . . . . . . . . . . 63
Rapid
Joint
Specification
.
.
.
.
.
.
.
.
.
.
.
.
61
.
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.
.
69
Rapid Mechanical . . . . . . . . . . . . . . . . . . . . . 65
Anchored
63
Anchored Solutions
solutions. . . . ..... . . . .. ..... . . . ..... .. . . 72
Rapid
63
BlutopAnchor
Vi Joint.. . . ..... .. . . . ..... . . . .. ..... . . . ..... .. . . 72
Rapid Vi
Mechanical
65
Joint.. . . . ... .. . . . ..... . . . .. ..... . . . ..... .. . . 73
Section 4 Pipe Lining
Pipe Linings . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Potable
Water . . . . . . . . . . . . . . . . . . . . . . . . 76
Section 4 Pipe
Lining
Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77
. . .. . . . ..... .. . . .. ....... .. .. .. ... ....... .. .. .. ....... ... .. .. 86
Pipe
Linings
76
Special
Requirements
78
Water
Pipes.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
86
Potable
Water
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
76
Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78
Standard Offer. . . . . . . . . . . . . . . . . . . . . . . . 77
Special Requirements . . . . . . . . . . . . . . . . . 78
Sewerage Pipes . . . . . . . . . . . . . . . . . . . . . . . 78
Section 5 Pipe Coating
External Coating...... .. . . . ..... . . . .. ..... . . . ..... .. . . 94
84
PAM Blutop/Natural/Integral
Natural/Integral
. . . . . ..... .. . . 96
84
Section 5 Pipe
Coating Plus. . .Plus.
Supplementary Coating
Zinc/Aluminium
Alloy. . .Systems
. . . . . . . ... . ..... .. . . 99
87
External
Coating
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
84
Supplementary Coat Systems. . . . . . . . . . 89
PAM
Zinc +Natural/Integral
a Topcoat . . . . . Plus.
. . . . . .. .. .. .. .. .. .. .. .. .. .. .. 84
89
Zinc/Aluminium Alloy. . . . . . . . . . . . . . . . . 87
Supplementary Coat Systems. . . . . . . . . . 89
Zinc + a Topcoat . . . . . . . . . . . . . . . . . . . . . . 89
Advanced Solutions . . . . . . . . . . . . . . . . . . . 68
Universal Rapid Anchor . . . . . . . . . . . . . . . 68
Universal Rapid Locked . . . . . . . . . . . . . . . . 69
Advanced
Solutions
68
Universal Rapid
PAMLOCK
JointsVi. . Joint
. .. .. .. .......... ... .. .. .. ....... .. .. .. ... ....... .. 75
70
Universal
Anchor
.
.
.
.
.
.
.
.
.
.
.
.
Universal
Rapid
Ve
Joint.
.
.
.
.
.
.
.
.
.
.
.
.
.
76
Flange Joints . . . . . . . . . . . . . . . . . . . . . . . . . 68
71
Universal
69
PAMLOCKRapid
Joint.
.Locked
. . . ... .. .. .. ....... ... .. .. .. ....... .. .. .. ... ....... .. 78
Adjustable
Flanges.
74
PAMLOCK
Joints. . . .. ..... . . . ..... .. . . . ..... . . . .. ..... . 79
70
Rapid Ve Joint.
Flange
71
Flange Joints
Joint.. ... . . . .. ..... . . . ..... .. . . . ..... . . . .. ..... . 81
Adjustable
74
Adjustable Flanges.
Flanges. ... . . . ..... .. . . . ..... . . . .. ..... . 83
Resistance to Septic Attack . . . . . . . . . . . . 79
Resistance to Chemical Attack . . . . . . . . . 79
Resistance to Abrasion . . . . . . . . . . . . . . . . 81
Sewerage
Pipes
.. &
. . . Condition
. Attack
. . . . . . . . . . .. ....... .. .. .. ... ....... .. 88
Resistance
to Septic
79
Lining
Thickness
82
Lining Thickness
& Condition
. . ..... . . . .. ..... . 92
Resistance
to Chemical
Attack
79
Resistance to Abrasion . . . . . . . . . . . . . . . . 81
Lining Thickness & Condition . . . . . . . . . . 82
Special Applications.
Applications.. . . . ..... .. . . . ..... . . . .. .... 100
Special
. 90
Installation
& Handling
Zinc
+ PE Sleeving.
. . . .... ..... .. . . . ..... . . . .. .... 107
. 90
Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90
Special
Applications.
. . . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 90
Installation
& Handling
92
Zinc
+
PE
Sleeving.
.
.
. . . . . . . . . . . .. .. .. .. .. 92
90
Epoxy Coated Fittings. .DN60-2000
Zinc + Tape Wrap . . . . . . . . . . . . . . . . . . . . . 90
Installation & Handling . . . . . . . . . . . . . . . 92
Epoxy Coated Fittings DN60-2000 . . . . . 92
1
11
Ordering Information
& Conditions
Conditions
Terms &
In all
allcases
casesthe
theSaint-Gobain
Saint-GobainPAM
PAM
In
UKUK
‘Standard
Conditions
Of
Sale
‘Standard Conditions Of Sale
(Home)’or
orSaint-Gobain
Saint-GobainPAM
PAMUKUK
(Home)’
‘StandardConditions Of Sale (Export)’
‘Standard
Conditions Of Sale (Export)’ apply.
apply.
Technical
Information
Technical Information
For any
any technical
technicalqueries
queriesplease
please
contact
contact Saint-Gobain
Saint-GobainPAM
PAMUK
UK
Technical
Technical Sales
SalesDepartment
Department
Tel:
Tel: 0115
0115930
9300700.
0650/0700.
Contact
hotline:
Contact the
the brochure
brochure hotline:
Tel:
0800
028
2134
Tel: 0800 028 2134
Fax:
Fax:0115
0115932
9329513
9513
Email:
Email:[email protected]@saintgobain.com
gobain.com
22
The products
guide
areare
directly
available
from
Saint-Gobain
PAMPAM
products illustrated
illustratedwithin
withinthis
this
guide
directly
available
from
Saint-Gobain
UK
or
from
a
network
of
distributors
and
stockists
across
the
UK
and
Ireland.
UK or from a network of distributors and stockists across the UK and Ireland.
Quotations
thethe
UKUK
andand
Ireland
cancan
be obtained
fromfrom
the the
Quotationsand
andorder
orderinformation
informationwithin
within
Ireland
be obtained
following
followingnumber:
number:
Sales Enquiries:
Tel: 0115
0630
Distributor
Sales Enquiries:
Tel:930
0115
930 0681
Fax: 0115
0648
Fax:930
0115
930 0648
Overseas
Overseas
For quotations
outside
thethe
UKUK
quotationsand
andorder
orderinformation
information
outside
and Ireland
Tel: +44Tel:
115+44
930115
0645
Irelandplease
pleasecontact:
contact:
930 0766
Fax: +44
115+44
989115
8011
Fax:
944 1604
Ductile Iron The Material of Choice
Saint-Gobain PAM UK offers the most comprehensive range of ductile iron pipe
systems for use in both potable water and sewerage application in the UK. Being at
the forefront of innovation means that its customers continuously receive state-of-theart products and top class services. At the same time all products and facilities are
subject to stringent quality controls and conform to relevant BS, EN and ISO standards.
What is Ductile Iron?
Ductile Iron is an iron/carbon/silicon alloy. When magnesium is added to the molten
iron the graphite forms in spheres rather than in flakes. This transformation virtually
eliminates brittleness and produces a strong, ductile material.
Strength of Ductile Iron
Mechanical Properties
Ductile iron displays excellent mechanical properties, such as high resistance to tensile
stresses and impact loads, high elongation and high yield strength. These properties
make the material the most universally applicable pipeline material today.
Minimum elongation :
Minimum ultimate Tensile Strength:
Modulus of Elasticity:
Deflection of a small DN pipe under
external loading.
Pipes: uti DN1000 10% >DN1000 7%
Fittings: 5%
420 MN/m2
170 GN/m2
Why Choose Ductile Iron?
(1) Combined pressures plus external load
3.0
Factor of Safety (1)
2.5
2.0
1.5
Structural Design: Ductile Iron Guarantees Safety
1.0
0.5
0
Ductile
Iron
PVC
PE
Steel
As a result of the ductility of the material, which gives a high capacity for absorbing
work or energy, Saint-Gobain ductile iron pipes and fittings have a high safety margin,
allowing the opportunity to operate at up-rated pressures in the future.
GRP
600
Measured
bursting
pressure
500
Pressure (bars)
Ductile Iron is the most versatile pipe material today offering solutions to specific
pipeline demands whether determined by the application or the installation
requirements . Ductile iron can be used above or below ground, is safe to specify even
if future demands change from specifications today.
400
●
The inherent structural strength of the pipe guarantees durability and reliability for
long term service.
●
The high factor of safety of ductile iron gives continued performance even if future
demands change, for example through increased usage from housing developments.
●
The inherent material strength of ductile iron compensates for unforeseen
environmental changes, for example change of land use or ground settlement.
●
Easy to design and specify
●
Excellent resistance to second comer damage
●
No long term reduction in pipe stiffness
●
Ductile iron takes the risk out of pipeline design
Pipes
300
200
100
0
Working
pressure
200
400 600
600
Measured
bursting
pressure
500
Pressure (bars)
800 1000 1200 1400 1600
DN
Fittings
400
300
200
Working
pressure
100
0
100
150
200
250
DN
300
350
400
33
High strength and stiffness
Ductile iron is suitable for installation in open fields or high traffic load areas and can
be laid at a variety of depths. The high material strength minimises the need for
imported bedding and surround, hence minimising the impact on the environment.
●
Can be laid in narrow and/or shallow trenches
●
Can be laid at a wide range of depths with no detrimental effect on the
performance of the pipe
●
Minimises risk due to unforeseen site hazards, such as second-comer damage
Maximum
Depth of Cover
8.1
8.2
8.4
8.5
8.6
8.7
8.8
8.9
DN300 DN400
DN500
DN600
DN700-800
DN900-1000
DN1200-1400
DN1600-2000
10.6
DN200
14.6
DN150
24.7
DN100
m
44
Pipe: Class 40 for DN80-300, class 30 for DN350-600 and class 25
Pipe: Class 40 for DN80-400, K9 for DN450-2000
for DN700-2000
Embedment:
coarse
grained
soil less
withthan
less12%
thanfines
12% fines
Embedment:
coarse
grained
soil with
Modulus
ofreaction:
soil reaction:
7MN/m2
Modulus
of soil
7MN/m2
Reducing Failure Rates: Ductile Iron assured long term
reliability
Reducing Failure Rates: Ductile Iron assured long term
Through a continual
programme of developments and innovations the failure rates of
reliability
ductile iron systems
consistently
reduce compared to alternative materials.
Through a continual programme of developments and innovations the failure rates of
●
ductile iron systems consistently reduce compared to alternative materials.
Reliable long term solution
●
Reliable long term solution
●
Reducing
Failure
Rates:
Ductile
Iron assured long term
Can adapt toCan
future
changes
in external
adapt to
future changes
in external load
load
reliability
No. of failures by material type (per km per year)
●
No. of failures by material type (per km per year)
Through a continual programme of developments and innovations the failure rates of
0..35
ductile iron systems consistently reduce compared to alternative materials.
0..35
0.3
Reliable long term solution
●
Can adapt to future changes in external load
No. of Failures / (km x year)
●
0.25
0.2
0..35
0.25
0.2
No. of failures by material type (per km per year)
0.15
0.1
0.05
0.15
0.3
0
Grey Iron
0.1
0.25
KEY
0.05
0.2
0
0.15
Ductile Iron
Steel
1997
PE
Source: DGVW Study
2000
Grey Iron & Testing:
Ductile
Iron
Steel
Trunk
Mains
Average
Installation
Install
TestFailure
and Rates
Forget
PE
Saint-Gobain PAM UK offers pipe systems which have well proven and highly
0.1 KEY
140
engineered
jointing
solutions. These jointing solutions are able to withstand the
1997
Source:
DGVW Study
rigours of installation, testing and provide long term reliability once in service.
118.3
0.05
0
Failure Rates (Nr per 1000Km per annum
)
No. of Failures / (km x year)
No. of Failures / (km x year)
0.3
●
120
The Rapid push-fit
joint is simple and robust and provides high flexibility in both
2000
100
application and installation
●
Simple
80 jointing techniques, for easy installation
●
Testing ductile iron pipe systems is simple, once passed there is no need to repeat
Ductile Iron
Steel
60Grey Iron
test at a later time. Install, Test and Forget, requires less supervision on-site.
68.5
69
PE
38.2
37.2
Jointing
which allows
installation whatever
weather
conditions
40 &solutions
Installation
Testing:
Install
Test the
and
Forget
30.1
1997
●
KEY
● No specialist equipment required
Source: DGVW Study
20 UK offers pipe systems which have well proven and highly
Saint-Gobain PAM
● Capable of angular deflection and axial withdrawal, providing opportunity to reduce
engineered jointing
solutions.
the0number
of2000
fittingsThese
required.jointing solutions are able to withstand the
DI
CI
Steel
PE
PVC
GRP
● Caters for unforeseen
rigours of installation,
testing and
long term reliability once in service.
groundprovide
movements
Pipe Material Group
●
Source: UKWIR Report 09/WM/08/39
The Rapid push-fit joint is simple and robust and provides high flexibility in both
application and installation
Installation
& Testing:
Testing: Install
Install,Test
Test and
and Forget
Forget
Installation &
Simple jointing techniques, for easy installation
Saint-Gobain PAM UK offers pipe systems which have well proven and highly
● Testing ductile iron pipe systems is simple, once passed there is no need to5repeat
engineered jointing solutions. These jointing solutions are able to withstand the
test at
later time. Install,
Forget,
requires
less supervision
rigours
ofainstallation,
testingTest
andand
provide
long
term reliability
once in on-site.
service.
●
●
●
●
Jointing
solutions
the weather
conditions
The Rapid
push-fitwhich
joint isallows
simpleinstallation
and robustwhatever
and provides
high flexibility
in both
No specialistand
equipment
required
application
installation
●
Capablejointing
of angular
deflection
axial
withdrawal, providing opportunity to reduce
Simple
techniques,
forand
easy
installation
the
number
of
fittings
required.
Testing ductile iron pipe systems is simple, once passed there is no need to repeat
●
Caters
unforeseen
ground
test
at for
a later
time. Install,
Testmovements
and Forget, requires less supervision on-site.
●
Jointing solutions which allows installation whatever the weather conditions
●
No specialist equipment required
●
Capable of angular deflection and axial withdrawal, providing opportunity to reduce
the number of fittings required.
●
Caters for unforeseen ground movements
●
55
Hydraulic Flow: Ductile Iron gives constant
performance
The nominal bore of ductile iron pipe remains constant regardless of pressure
requirements. Ductile iron pipe internal bore is clear: for example DN200 = 200mm
internal bore, regardless of pressure required.
●
Hydraulic flow characteristics are not altered by pressure increases or decreases
●
An increase in working pressure does not mean an increase in diameter requirement
Pressure Capability: Ductile Iron offers the solution
whatever the pressure
Saint-Gobain PAM UK water & sewer pipe systems are designed to give long term
performance whatever the pressure requirements.
●
Ductile Iron systems cover a wide spectrum of pressure requirements
●
Ability to cope with increases in main pressure requirement
●
Simple to specify
Soil Conditions: Ductile Iron offers advance technical
solutions
Saint-Gobain pipe systems are designed to cope with the most aggressive of soil
conditions whilst offering cost effective solutions.
66
●
Revolutionary zinc/aluminium
Natural
zinc/aluminiumalloy
alloycoating
coatingsystem,
system,available
availableon
onPAM
PAMBlutop,
Natural
and
and
90%ofofUK
UKsoils.
soils.
PAMIntegral
IntegralPlus:
Plus:can
canbe
beused
usedin
in over
over 90%
●
For very aggressive ground conditions Saint-Gobain PAM UK offers solutions which
are optimised for Brownfield or contaminated sites.
●
Complete range of Epoxy coated fittings, suitable for use in all conditions
●
Easy to specify, design, lay and test
●
Simple to joint, means high speed of installation
●
Difficult to get wrong, due to high safety factors
●
Corrosion not an issue
●
Versatile: solutions to meet any requirements
●
INSTALL, TEST & FORGET
Section
Sectio1
Full Project Life
Support
Full Project Life
Support
7
77
Section 1: Full Project Life Support
Technical
Technical
ServicesServices
To ensure
costSaint-Gobain
effective solutions
Saint-Gobain
PAM UK
full project life
support
To ensure cost effective
solutions
PAM UK
offers full project
lifeoffers
support
support
from soil
early
designand
advice,
soil surveys
and
take-offs
to on-site support and
from early design advice,
surveys
drawing
take-offs
todrawing
on-site support
and
installation
certification
for contractors and engineers.
installation certification
for contractors
and engineers.
Software Support Tools: Software Support Tools:
PipeSpec
PipeSpec
PAMCAD
PAMCAD
Savings
Savings
Savings
Savings
Savings
Savings
Savings
Savings
Savings
Technical Support:
Technical Support:
Drawing Take-Off
Drawing Take-Off
Optimisation of Design Optimisation of Design
Soil Surveys
Soil Surveys
Savings
Telephone Help-line
Telephone Help-line
Savings
Savings
Savings
Savings
Onsite-Support:
Induct Plus
Logistics
Design Phase
Design
Phase Phase
Installation
Onsite-Support:
Induct Plus
Logistics
Installation Phase
PipeSpec
Design Software
PipeSpec Design
Software
a design
software
too developed
Saint-Gobain
tool
PipeSpec is a design PipeSpec
software is
too
developed
by Saint-Gobain
PAMbyUK
as a supportPAM
toolUK as a support tool
assist
engineers
in the design
and specification
pipeline
schemes. The software
to assist engineers intothe
design
and specification
of pipeline
schemes.of
The
software
features
fivecan
analytical
toolsthroughout
that can bethe
utilised
throughout
the planning and design
features five analytical
tools that
be utilised
planning
and design
stages of the project: stages of the project:
● Hydraulics - Full Pipe
Hydraulics - Full Pipe
● Hydraulics
- Part-full Pipe
Hydraulics - Part-full
Pipe
● Embedment
● Embedment
● Anchorage
● Anchorage
● Installed Cost
● Installed Cost
●
●
To PipeSpec
downloadfree
a copy
of PipeSpec
free of charge, visit www.saint-gobain-pam.co.uk.
To download a copy of
of charge,
visit www.saint-gobain-pam.co.uk.
Alternatively
a copy
of thecan
PipeSpec
software
canthe
be Brochure
requested from the Brochure
Alternatively a copy of
the PipeSpec
software
be requested
from
Hotline,
Hotline, Tel: 0800 028
2134. Tel: 0800 028 2134.
Design Software
PAMCAD
PAMCAD Design
Software
Tospecifiers
assist engineers
and specifiers
in the creation
modification
To assist engineers and
in the creation
and modification
of aand
pipework
design,of
a a pipework design, a
database
of water
pipeline The
products
is available.
software enables accurate
complete database ofcomplete
water pipeline
products
is available.
software
enablesThe
accurate
drawings
toand
be produced
quicklyup
and
easily by
calling up pipeline
components and
drawings to be produced
quickly
easily by calling
pipeline
components
and
arranging them on screen.
arranging them on screen.
PAMCAD
is
with
latest version
offeatures
AutoCAD.
PAMCAD
features
a floating
PAMCAD is compatible
with the
latest version
of the
AutoCAD.
PAMCAD
features
floating
PAMCAD
is compatible
compatible
with
aa floating
menu
for easy,
efmenu
for
easy,design.
efficient
menu for easy, efficient
pipework
ficient
pipework
design.pipework design.
Benefits:
Benefits:
Benefits:
l Enables
● Enables pipe runs ●
pipe
runs
to
drawn quickly and easily
to
be drawn
quickly
Enables
pipe
runs and
to be
beeasily
l Make-up
●
● Make-up pipe facility
Make-up pipe
pipe facility
facility
l Use
●
● Use of standard products
minimise
cost and
and lead
lead time
time
minimiseproducts
cost andtolead
time cost
Use of
oftostandard
minimise
l Automatically
●
● Automatically allows
gaps
joint gaps allows joint gaps
Automatically
l Bill
●
● Bill of materials function
materials
function
gives aaclear
clear
listofofproducts
productsused
used
a clear
list of products
usedlist
Bill ofgives
function
gives
Download
PAMCAD
free of charge at www.saint-gobain-pam.co.uk/watersewer
Download PAMCAD free
of charge
at www.saint-gobain-pam.co.uk/watersewer
Download PAMCAD free of charge at www.saint-gobain-pam.co.uk/watersewer
/wscad.cfm.
Alternatively
a CD-ROM
is available
via our
/wscad.cfm. Alternatively
a CD-ROM
is available
via our request
brochure
tabrequest
on the brochure tab on the
/wscad.cfm. Alternatively a CD-ROM is available from the Brochure Hotline,
website.
website.
Tel: 0800 028 2134.
88
Drawing
Drawing
Take-off
Take-off
Service
Service
A teamA of
team
experienced
of experienced
engineers
engineers
is ableistoable
carry
toout
carry
drawing
out drawing
take-offs,
take-offs,
providing
providing
a
a
detailed
detailed
list of list
products
of products
required.
required.
The service
The service
includes
includes
optimisation
optimisation
of design
of design
to ensure
to ensure
that the
that
most
the cost-effective
most cost-effective
solution
solution
is achieved.
is achieved.
Saint-Gobain
Saint-Gobain
PAM UK
PAM
hasUK
the
has
facility
the facility
to accept
to accept
drawings
drawings
in electronic
in electronic
format.
format.
PleasePlease
consider
consider
the following
the following
instructions
instructions
for usefor
of use
thisof
facility:
this facility:
●
● All drawings
All drawings
to be compatible
to be compatible
with AutoCAD2002/2004
with AutoCAD2002/2004
●
● All drawings
All drawings
sent tosent
relate
to relate
only toonly
pipework
to pipework
for off-take
for off-take
take-off
●
● All drawings
All drawings
to be ‘clean’,
to be ‘clean’,
i.e. drawings
i.e. drawings
to fill the
to fill
whole
the whole
screenscreen
in a reasonable
in a reasonable
and and
printable
printable
size size
To avoid
To delays
avoid delays
in dealing
in dealing
with requests,
with requests,
pleaseplease
ensureensure
that the
that
relevant
the relevant
sections
sections
of
of
the specification
the specification
are sent
areatsent
the at
same
the time
sameas
time
the as
drawings,
the drawings,
either either
by mail
byormail
e-mail.
or e-mail.
Technical
Technical
Support
Support
Helpline
Helpline
A technical
A technical
support
support
helpline
helpline
is available
is available
to all existing
to all existing
and potential
and potential
customers,
customers,
staffedstaffed
by an experienced
by an experienced
team of
team
engineers
of engineers
offering
offering
a broad
a broad
range range
of expertise
of expertise
and advice
and advice
on: on:
●
●
●
●
● Product
Product
and material
and material
compatibility
compatibility
● Installation
Installation
and testing
and testing
● Embedment
Embedment
and hydraulic
and hydraulic
flow calculations
flow calculations
● Regulatory
Regulatory
requirements
requirements
PleasePlease
call our
call
Technical
our Technical
Sales Department,
Sales Department,
Tel: 0115
Tel:930
0115
0650/0700
930 0650/0700
or email
or email
[email protected]
[email protected]
Induct
Induct
PlusPlus
This scheme,
This scheme,
offeredoffered
by Saint-Gobain
by Saint-Gobain
PAM UK,
PAM
aims
UK,to
aims
givetoconfidence
give confidence
to water
to water
utilities
utilities
and contractors
and contractors
that pipes
that and
pipes
fittings
and fittings
will bewill
installed
be installed
effectively
effectively
and inand in
optimum
optimum
condition.
condition.
The scheme
The scheme
offers offers
contractors
contractors
hands-on
hands-on
training
training
in handling,
in handling,
storing,
storing,
installing
installing
and commissioning
and commissioning
Saint-Gobain
Saint-Gobain
PAM UK
PAM
ductile
UK ductile
iron pipes
iron and
pipes and
fittings.
fittings.
A process
A process
of on-site
of on-site
evaluation
evaluation
and assessment
and assessment
of actual
of actual
installation
installation
is usedisto
used to
support
support
the certification
the certification
of contractors
of contractors
successfully
successfully
completing
completing
the scheme.
the scheme.
For more
For information
more information
on theon
installation
the installation
of ductile
of ductile
iron pipes,
iron pipes,
fittingsfittings
and valves,
and valves,
pleaseplease
refer to
refer
the to
Installation
the Installation
Guide Guide
at www.saint-gobain-pipelines.co.uk.
at www.saint-gobain-pipelines.co.uk.
This set
This
of set of
www.saint-gobain-pam.co.uk
instructions
instructions
is based
is based
on best
onpractices
best practices
which which
are acknowledged
are acknowledged
withinwithin
the industry.
the industry.
This guide
This guide
provides
provides
clear and
clear
concise
and concise
guidance
guidance
for thefor
installation
the installation
of ductile
of ductile
iron iron
pipelines
pipelines
from delivery
from delivery
through
through
to on-site
to on-site
commissioning
commissioning
and is and
designed
is designed
to ensure
to ensure
that the
that
performance
the performance
of ductile
of ductile
iron pipes
iron and
pipes
fittings
and fittings
is not adversely
is not adversely
affected
affected
duringduring
installation.
installation.
PleasePlease
call our
call
Technical
our Technical
Sales Department,
Sales Department,
Tel: 0115
Tel:930
0115
0650/0700
930 0650/0700
or email
or email
[email protected]
[email protected]
9
99
Section 1: Full Project Life Support
Section
Section
1: 1:FullFull
Project
Project
LifeLife
Support
Support
Soil Surveys
Soil Surveys
Soil Surveys
Saint-Gobain PAM UK can
survey
the route
a
proposed
pipeline.
The re
Saint-Gobain PAM UK can carry out a detailed soil resistivity
assessment
alongalong
the route
of a of
conditions,
allowing the m
proposed pipeline. The results of the assessment provide a detailed analysis
of ground
Saint-Gobain PAM UK can carry out a detailed soil assessment along the route
of aassessment proce
Ourspecified.
soil
conditions, allowing the most appropriate external protection system to be
proposed pipeline. The results of the assessment provide a detailed analysis of ground
Our soil assessment procedure has been awarded independent approval by WRc.
conditions, allowing the most appropriate external protection system to be
specified.
Please
contact Technical S
Our soil assessment procedure has been awarded independent approval by
WRc.
0650/0700.
Please contact Technical Sales Department for more information, Tel: 0115
930
0650/0700.
Please contact Technical Sales Department for more information, Tel: 0115 930
0650/0700.
Quality Assurance
Quality Assurance
Saint-Gobain PAM UK reg
Quality Assurance
detailed
metallurgical an
Saint-Gobain PAM UK regards quality as essential to the success of its business.
From
liningand
applications, proced
detailed metallurgical analysis of the molten metal to tight control of coating
Saint-Gobain PAM UK regards quality as essential to the success of its business.
From
each
individual pipe an
lining applications, procedures have been developed to ensure consistent of
high
quality
detailed metallurgical analysis of the molten metal to tight control of coating
and
tested in accordance with
of each individual pipe and fitting. Additionally, every pipe and fitting is pressure
lining applications, procedures have been developed to ensure consistent high quality
tested in accordance with BS EN 545/BS EN 598.
of each individual pipe and fitting. Additionally, every pipe and fitting is pressure
The “quality-is-key” princi
tested in accordance with BS EN 545/BS EN 598.
The “quality-is-key” principle applies to every stage of the manufacturing includes:
process and
includes:
● Validation of suppliers
The “quality-is-key” principle applies to every stage of the manufacturing process
and
● Continuous assessmen
● Validation of suppliers and/or their materials
includes:
● On-going monitoring o
● Continuous assessment of quality systems
● Validation of suppliers and/or their materials
● Technical support prior
● On-going monitoring of product quality
● Continuous assessment of quality systems
● On-time delivery of pro
● Technical support prior to and after sales
● On-going monitoring of product quality
● On-time delivery of products and supporting information
● Technical support prior to and after sales
● On-time delivery of products and supporting information
FM 129
FM 12908
FM 12908
Compliance with Standards
PT/231/0404
PT/231/0404
Compliance with
Saint-Gobain PAM UK pro
Compliance
with Standards
British, European and Inte
Saint-Gobain PAM UK products comply with and are tested according to relevant
under the quality manage
British, European and International Standards. All pipes and fittings are manufactured
Saint-Gobain PAM UK products comply with and are tested according to relevant
under the quality management system BS EN ISO 9001, 2000.
British, European and International Standards. All pipes and fittings are manufactured
All Saint-Gobain PAM UK’
under the quality management system BS EN ISO 9001, 2000.
to the
latest version of BS
All Saint-Gobain PAM UK’ ductile iron pipes and fittings for water application
conform
version
BS EN 598. Dev
to the latest version of BS EN 545 and for sewer applications they conform
to theof
latest
ductileiron
ironpipes
pipesand
andfittings
fittingsfor
for water
water application
All Saint-Gobain PAM UK’sductile
conform PAM UK Pip
Saint-Gobain
version of BS EN 598. Development of pipes and fittings can take place across
the
to the latest version of BS EN 545 and for sewer applications they conform
to the latest
achieved
with the relevan
Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always
version of BS EN 598. Development of pipes and fittings can take place across
theand MPA-NRW in G
France
achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in
Saint-Gobain PAM UK Pipe Division. As such, third party accreditation is always
independently accredited
France and MPA-NRW in Germany. All of these certification bodies are also
achieved with the relevant auditing body e.g. BSI in the UK, Bureau Veritas (BV) in
independently accredited, for example BSI is accredited by UKAS.
France and MPA-NRW in Germany. All of these certification bodies are also
In addition, all materials i
independently accredited, for example BSI is accredited by UKAS.
havePAM
been
approved by th
In addition, all materials in contact with potable water used by Saint-Gobain
UK
Affairs
in accordance with
have been approved by the Secretary of State for the Environment, Food and
Rural
In addition, all materials in contact with potable water used by Saint-Gobain
PAM UK 2000 (Englan
Regulations
Affairs in accordance with Regulation 31 of the Water Supply (Water Quality)
have been approved by the Secretary of State for the Environment, Food and
Rural with Regulati
Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministersaccordance
in
31.4.a
of the
Water
Supply
(Water
Quality)
Affairs in accordance with Regulation 31
of the
Water
Supply
(Water
Quality)
Regulations.
accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland)
Regulations 2000 (England) (2001 in Wales), and by the Scottish Ministers in
Regulations.
accordance with Regulation 27 of the Water Supply (Water Quality) (Scotland)
Regulations.
10
10
10
Section
Section
2
Product Range
Product Range
11
11
11
Section 2: Product Range
Key Dimensions - Push-fit
Pipe
Pipe
De
L
Bend
Bend
Duckfoot Bend
Duckfoot Bend
L
L
L
L
H
All Sochet Tee
Flange on Double Socket Tee
All Socket Tee
Flange on Double Socket Tee
H
H
Concentric Taper
L
FlangedL& Socket
Concentric Taper
Flanged & Socket
Flanged Spigot
45º Angle Branch
L
L
L
Flanged Spigot
Kameleo
L
12
12
Collar
Key Dimensions - Flanged
Pipe/Riser Piece
Bend
Duckfoot Bend
L
L
L
L
H
L
45° Angle Branch DN80-300
Radial Tee
45° Angle Branch DN350-1200
H
°
H
45
°
45
H
H
H
L
All Flanged Level Invert Tee
H
L
L
All Flanged Tee
Concentric Taper
H
L
L
H
L
Flat Taper
“Y” Pipe
Bellmouth
H
Loose Puddle Flange
L
L
L
Blank Flange
L
Cross
L
H
H
H
DN80-300
90° Long Radius Bend
DN350-2000
Hatchbox
L
Reducing flange
L
L
13
13
Section 2: Product Range
Product Range (Pipe)
The small diameter pipe without compromise
Pipe:is an innovative ductile iron pipe system dedicated to small diameter potable water
Blutop
distribution which combines the strength of ductile iron with the lightness of plastic. It is
Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in
available in DN/OD 75, 90, 110, 125 and 160. Blutop is approved for potable water under
diameter range
All Saint-Gobain
PAM UK
pipes
are manufactured
regulation
31.4.a. DN60-2000.
It is also WRc approved
and conforms
with
functional
performanceinaspects of
accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for
EN545.
sewerage.
Benefits
Lighter pipe system as there is no cement mortar lining, which facilitates manual handling
Table
1: Standard
water
Compatible
withoffer,
plastic
pipes*, DN/OD dimensions
Easy to assemble, new push fit joint with low insertion force
DN
Pipeplastics
Class thanksPipe
(mm)
Weight (kg)
Better hydraulic
capacity than
to anLength
increased
internal diameter
allowing:
- Downsizing of pipe
80
Class 40
5500
85
- Lower carbon emissions
- Reduced
pumping requirements
100
Class 40
5500
102
Lower requirement for imported/exported bedding materials, thanks to the use of
150 material as backfill
Class 40
5500
153
excavated
Optimum
the innovative ‘Ductan’
200water quality thanks
Classto40
5500 lining
204
Self-anchoring gasket available for restrained pipes application, eliminating the need for
250thrust blocks
Class 40
5500
262
concrete
Eco friendly
product
designed
to
be
environmentally
sustainable:
300
Class 40
5500
331
- Recycled and infinitely recyclable
350
Class 40
5500
441
- Reduction
in energy consumption
linked to transport
- Reduction in energy consumption for pumping
400
Class 40
5500
524
450
Technical
Details
5500
616
Diameter500
Range
K975, 90, 110, 125 and5500
DN/OD
160.
713
Joint
Manual
K9push-fit
930
600
K9
5500
BlutopK9
non-restrained, PFA =5500
25 bar
1185
Blutop restrained Vi (self-anchored), PFA = 16 bar
800
K9
5500
1444
Coating: (Zinalium Zn/Al 85/15 400g/m2 plus 100 μm epoxy)**
900 & Lining Lining:K9
6950 thermoplastic 300
2235
Pipes - Coating
Ultramarine blue DUCTAN
μm, nominal
adhesion
1000
K9 8MPa
6950
2641
Gasket 700
Fittings - Coating &
1100
Lining
Angular 1200
deflection
1400
8190
Epoxy K9
powder (EN14901 compliant)
3605
K9
6 degrees
K9
8190
4269
8170
5647
1500
K9
8160
6327
For further information on how to joint a Blutop pipe, please refer to “Section 3: Joints” of this
brochure 1600
(page 67)
K9
8160
7053
* Blutop socket compatible with PVC & HPPE spigot but PVC or HPPE socket not compatible with Blutop spigot
1800
K9
8140
8587
** For information on special coatings for Blutop please refer to ‘Section 5: Pipe Coatings’ on page 94
PIPES
2000
K9
8130
DOUBLE SPIGOT PIPE 1.16M LONG
Product
Code
Weight
(Kg)
Product
Code
8.60
KXM12H60
10.00
227062
12.50
KXM16H60
14.50
229337
PIPE - 6M LONG
DN/OD
75
90
110
125
160
Weight
(Kg/m)
Note: Length and weight may vary from the detail
provided in these tables. DN60 and
229336
5.90
KXL75H60
DN125 are available on request. BS EN 545 is currently being revised to include C30 pipe
7.10
225410
6.20
KXL90H60
in the diameter range DN350-600. This will be published in 2010. C30 pipes will be
8.70
225412
7.60
KXM11H60
supplied from Saint-Gobain PAM UK in 2010.
5.10
GASKET
14
14
10190
ANCHOR GASKET
DN/OD
Weight (Kg)
Product
Code
Weight (Kg)
Product
Code
75
0.058
JXL75BA
0.066
JXL75CA
90
0.060
JXL90BA
0.095
JXL90CA
110
0.075
JXM11BA
0.115
JXM11CA
125
0.090
JXM12BA
0.130
JXM12CA
160
0.171
JXM16BA
0.220
JXM16CA
Note.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables
Section 2: Product Range
Pipe Range
Product
Saint-Gobain
Pipe: PAM UK supplies pipes for potable water (Natural and Classic) and sewerage
applications (Integral Plus and Integral) in diameter range DN80-2000. All Saint-Gobain PAM UK
pipes
are manufactured
in accordance
with
the latest
version
of BS EN 545
for potableinwater
Saint-Gobain
PAM UK supply
pipes for
potable
water
and sewerage
applications
and
BS
EN
598
for
sewerage.
diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in
accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for
Table 1: Standard offer, water - System CL
sewerage.
DN
Natural
Prod Code
Classic
Pipe
Table 1: Standard
offer, water Length
Prod Code
Class
(mm)
Spigot OD
mm (ØDE)
Socket OD
mm (ØB)
DN
C40
Pipe6000
Class
80
C40
6000
Class
40
118 5500
188.0
C40
6000
170
242.0
6000
222
Weight
(Kg/m)
Pipe
98Length (mm) 167.0 Weight (kg)
12.0
80
NSA80Q60
100
NSB10Q60
150
NSB15Q60
200
NSB20Q60
250
NSB25Q60
150
C40
Class
40
6000
274 5500
352.0
153
42.0
300
NSB30F60
200
C40
6000
Class
40
326 5500
409.2
204
55.5
250
C30
6000
Class
40
378 5500
464.2
262
C30
6000
429
516.2
6000
480
100
Class 40
C40
5500
295.0
85
102
15.0
22.0
30.0
350
NSB35G60
400
NSB40G60
450
NSB45G60
500
NSB50G60
350
C30
Class
40
6000
532 5500
629.2
441 111.0
600
NSB60G60
400
C30
6000
Class
40
635 5500
738.5
524 150.5
863.0
616188.0/217.9
300
700
NSB70H60*
SSB70G70
800
NSB80H70*
SSB80G70
900
NSB90H70
SSB90G70*
Class 40
C30
450 C25/C30
500
6000/6960
738
6950
842
C25/C30
6950
945
K9
6960
1048 5500
1191.0
C25
8190
K9
1255 5500
1412.5
C25
8170
1462
1592.1
SSC10G70*
1200
SSC12H80
700
1400
SSC14H80
NSC10H70
1600
SSC16H80
1800
SSC18H80
2000
SSC20H80
800
K9
K9
K9
DN
Natural
Prod Code
80
100
150
200
250
300
350
400
450
500
600
700
189486
189509
189515
197942
189518
189519
NSB35G55EC
NSB40G55EC
NSB45G55EC
NSB50G55EC
NSB60G55EC
SSB70N55EC
Pipe
Class
5500
5500
5500
C25
8160
1668
C25
8150
1875
1000 C25
K9
8130
2082 6950
1100
K9
900
K9
* Preferred option
Notes.1200
- Lengths and weights are provided for estimation purposes only and actual
values may vary from those K9
provided in these tables
- DN1100 and DN1500 pipes available on request (limited range of fittings)
1400
- For further information on the Rapid joint, please refer to ‘Section 3: Joints’
of this brochure, page 67 K9
Table 2: Standard offer, water - System XL
574.2
C25/C30
600 C25/C30
1000
5500
1500
1600
1800
K9
Length
(mm)
K9
K9
Spigot OD
mm (øDE)
6950
974.0
1082.0
1815.9
2032.2
2259.0
331
69.0
79.5
94.0
213.0/267.0
713
260.0/279.0
930311.5/334.0
1185 461.5
1444
2235
634.5
807.5
995.0
2641 1210.0
8190
3605
8190
4269
8170
5647
8160
6327
8160
Socket OD
8140mm (øDE)
7053
Weight
8587
(Kg/m)
C40 2000
5500
98
K9
8130 167.0
1019015.0
C40
5500
118
188.0
17.5
C40
5500
170
242.0
26.0
C40
5500
222
295.0
35.0
Note:
in these tables. DN60
and
C40 Length and weight
5500may vary from the
274 detail provided 352.0
45.5
DN125
are
available
on
request.
BS
EN
545
is
currently
being
revised
to
include
C30
C40
5500
326
409.2
57.0pipe
inC30
the diameter range5500
DN350-600. This will
378be published in 2010.
464.2 C30 pipes will be
69.0
supplied
from Saint-Gobain
C30
5500 PAM UK in 2010.
429
516.2
79.5
C30
5500
480
574.2
94.0
C30
5500
532
629.2
111.0
C30
5500
635
738.5
150.5
C30
5500
738
863.0
188.0
Notes.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Saint-Gobain is expecting to manufacture 6m long pipes in the 2nd half of 2012. The above table will be updated accordingly in due course
14
15
Table
Table3:
2:Standard
Standardoffer
offer,sewer
sewer
80
Integral
DN Plus
Prod code
80
205667
100
205669
100
TSB10S60
150
205670
150
205711
200
205718
250
205712
TSB15S60
205719
300
205720
350
TSB35S60
DN
200
250
300
350
400
450
500
600
700
800
900
1000
Integral Pipe Length
Length(mm)Spigot OD
Prod code
(mm)
mm (øDE
5500
TSA80S60
6000
98
TSB20S60
TSB25S60
TSB30S60
TSB40S60
205731
400
205732
450
205733
TSB45S60
205735
500
206666
600
TSB70E69
700
TSB50S60
TSB60S60
TSB80E69
TSB90E69
TSC10E69
1200
800
TSC12N79
1400
900
TSC14N80
1600
1800
2000
1000
1100
1200
TSC16N80
TSC18N80
TSC20N80
6000
5500
6000
5500
118
188.0
102
16.0
170
242.0
153
295.0
204
352.0
262
409.2
23.5
464.2
331
516.2
404
66.5
6000
5500
6000
5500
6000
222
6000
5500
6000
5500
378
274
326
429
6000
5500
6000
5500
6000
480
6000/6950
5500
6950
5500
738
6950
5500
6960
5500
8190
8170
6950
8160
6950
8150
8190
8130
8180
Socket
OD(kg) Weight
Weight
mm (øDE)
(Kg/m)
85
167.0
13.0
532
635
842
945
1048
1255
1462
1668
1875
2082
574.2
482
629.2
565
738.5
863.0
656
974.0
855
31.0
40.5
51.0
78.0
92.5
106.5
138.0
201.0
243.5
1082.0
1104
1191.0
1353
1412.5
291.5
1592.1
2032
1815.9
2399
679.0
2032.2
3579
2259.0
4115
343.0
507.5
851.5
1036.5
1242.0
Notes.1400
8170
- Lengths and weights
are provided for estimation purposes only
and actual values may vary from those5546
provided in these tables
- DN1100 and DN1500 pipes available on request (limited range of fittings)
- The differentiation
between Integral Plus and Integral relates
to the coating of the pipe. For further information,
1500
8160
6240 please refer to
‘Section 5: Pipe Coating’ of this brochure, page 93
1600
8160
6946
1800
8140
8435
For information on the different types of linings and coatings (including TT) that Saint2000
8130
10099
Gobain PAM UK
has available please refer to:
- Section 4, Pipe Lining, page 85
- Section 5, Pipe Coating, page 93
Note: Length and weight may vary from the detail provided in these tables.
Also,
for are
further
information
on the different types of joints available from Saint-Gobain PAM
DN125
available
upon request.
UK please refer to ‘Section 3: Joints’
of this brochure, page 67
16
15
Section 2: Product Range
Fabricated Pipe
Saint-GobainPAM
PAMUK
UK
offers
a range
of fabricated
tailored
to customer
Saint-Gobain
offers
a range
of fabricated
pipepipe
tailored
to customer
requirements:
flange
spigot, flange
socket,
double
flanged,
spigotflanged
and short
length
socket spigot
requirements.
Flange
spigot,
flange
socketdouble
and double
pipes
are available
in a
pipe
in diameters
to DN2000
for both
water and
applications.
Fabricated
pipes are
variety
of lengthsDN80
in diameter
range
DN80-1600
for sewer
both water
and sewer
application.
manufactured in accordance with BS EN 545 for potable water and BS EN 598 for sewerage.
Fabricated pipes are manufactured in accordance with BS EN 545 for potable water
The
flange
rating is PN16, but PN10, PN25 and PN40 are also available on request.
andStandard
BS EN 598
for sewerage.
Please contact the Technical Sales Department for further information, Tel: 0115 930 0700
The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact
Technical Sales Department, Tel: 0115 930 0650/0700.
Puddle Flanges
Fabricated
can be supplied with puddle flanges where required.
Puddlepipes
Flanges
Note.- Where multiple puddle flanges are required it is recommended that a drawing is sent
Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges
with the enquiry.
where required.
Note:4:
Where
multiple
puddle pipe
flanges
are required it is recommended that a drawing is
Table
Standard
fabricated
offer
sent with the enquiry.
Clean Water (EN545)
Sewerage (EN 598)
DN
Lining
Coating
Lining
Coating
Table 3: Standard fabricated
pipe offer
DN
DN80-800
DN900-DN2000
DN80-800
Clean Water (ENZinalium
545) (Zinc
Sewerage (EN 598)
and aluminium
High
alloy) and blue
Lining
Coating
Lining
Coating
Zinc and red
System CL,
alumina
epoxy
cement lined
epoxy
cement
Zinc/Aluminium
Zinc and
System CL,
High alumina
Zinc and red
bitumen
and blue
epoxy
cement lined
cement
epoxy external
external
and lengths (mm)
Table 5 - Fabricated pipe
minimum
and Zinc
maximum
System
CL,
High alumina
Zinc and red
bitumen
DN900+
cement
lined
cement
epoxy
external
Double Flange
Flange spigot external
Double spigot
Socket spigot
Flange
socket
DN
Min
Max
Min
Max
Min
Max
Min
Max
Min
Max
length
length datasheet
length length
length pipe
length
lengthlengths.
length length length
Please refer
to PAMRF04
for fabricated
minimum
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
135
147
147
161
171
223
300
300
300
300
500
550
750
750
750
1000
1000
1500
5500
5900
6400
7400
161
161
173
186
194
223
300
300
300
350
350
500
500
750
750
1000
1000
1500
5500
5900
6400
7400
150
150
150
150
170
450
630
630
630
680
680
680
680
680
680
680
680
680
6000
5900
6400
7400
600
600
600
600
600
600
750
750
750
750
750
750
900
900
900
900
900
1000
5500
6500
7500
600
600
600
600
600
600
750
750
750
750
750
750
900
1000
1000
1300
1500
1700
5500
5900
6400
7400
Notes.Please contact our technical team:
- For any requirements outside the above minimum and maximum dimensions
- For information on DN1800 and DN2000
18
16
17
Table 2: Standard
offer, sewer
Double Flange
Flange spigot
DN
80
100
150
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
c/w puddle
DN
flange
Min
80 Max
length length
100
300
300
150
300
200 5500
300
300
250
500
300
500
500
350
500
400 5900
550
550
450
700
500
750
6400
600
1100
1100
700
1500
800 7400
1700
2000
900
Double spigot
c/w puddle
c/w puddle
Pipe Length (mm)
flange
flange
Min
Max
Min
Max
5500
length length length length
5500
170
150
170
150
5500
173
150
190
5500 5500
150
5500
194
170
5500
225
450
5500
420
630
430
630
5500
450
630
5900 5500
5900
500
680
550
680
5500
600
680
5500
650
680
6400
6400
5500
1000
750
1000
750
5500
1200
1000
1600
7400 5500
1000
7400
1800
1500
6950
Notes.1000
6950
Please contact our technical team:
- For any requirements outside the above minimum and maximum dimensions
1100
8190
- For information on
DN1800 and DN2000
Socket spigot
Flange socket
c/w puddle
c/w puddle
Weight (kg) flange
flange
Min
Max
Min
Max
85
length length length length
102 600
600
600
600
153
600
600
204 650
600
5500
5500
600
700
262
600
750
331 900
750
750
404 900
750
950
6000
5900
482
750
950
750
565 950
750
1000
656
7000
900
1050
6400
855 1150
900
900
1104 1150
1000
8190
1300
1353 1500
1000
7400
1500
1700
2032
2399
3579
1200
8180
4115
1400
8170
5546
1500
8160
6240
1600
8160
6946
1800
8140
8435
2000
8130
10099
Note: Length and weight may vary from the detail provided in these tables.
DN125 are available upon request.
18
15
Section 2: Product Range
PAM Range
Direxional
Product
APipe:
simple and effective ductile iron solution to situations where open cut trenches are not
suitable or possible.
Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in
The
PAM Direxional
range is Saint-Gobain
PAM UK’s
Directional
pipe which can
diameter
range DN60-2000.
All Saint-Gobain
PAM
UK pipesdrilling
are manufactured
in be used
for
both
water
and
sewer
applications.
accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for
sewerage.
Range
overview and technical details
DN100 to 700: ZMU coating
DN800 to 1000: PUX based coating
Table
1: Standard
Diameter
Rangeoffer, water
Self-anchored pushfit, Universal TIS-K (Tyton) or Universal Ve
Pipe Class
Pipe Length (mm)
Weight (kg)
(Standard/Rapid) according to diameter
ZMU : 200mg Zinc 5500
plus 5mm cement
Class 40
85
PUX: thick sprayed polyurethane based coating
Class 40
5500
102
Water (EN545) - Blast
furnace cement
Sewer
(EN598)
Alumina
cement
Class 40
5500
153
Joint
DN
80
Coating
100
Lining
150
200
Class 40
5500
204
- Robustness of ZMU coating and PUX coating
250
Class 40
5500
262
ZM-U is a highly robust protective coating. In NO circumstances is further protection required.
This coating
is suitable for drilling
pipelines
through rocky
conditions without detrimental
effect
300
Class
40
5500
331
on the performance of the coating or pipe. SGG have devised a “shock test” for this coating to
350
Class 40
5500
441
prove its robustness.
400
Class 40
5500
524
PUX is a polyurethane coating intended for use with high aggressive soils. Each pipe is tested
450
K9 detector’ test in order
5500 to check the protective
616 quality of
individually
after coating by a ‘Holiday
the coating.
500
K9
5500
713
- Joint 600
K9
5500
930
PAM Direxional is assembled using a simple anchored push fit jointing system. The double
700
K9 of a locking ring which
5500acts as both a restraint
1185 to enable
chambered
socket allows for the use
the pipe to800
be pulled through theK9
required drilling channel
for the
5500and a thrust restraint
1444
pipeline. This joint is protected from abrasive conditions with the use of a rubber protective
K9
6950
2235
collar and 900
a metal sheet cone.
1000
K9
6950
2641
For further information on how to joint a PAM Direxional pipe, please refer to ‘Section 3:
1100
8190
3605
Joints’ of this
brochure (page 67). K9
1200
K9
8190
4269
Installation calculations and technical support
Saint-Gobain
that will calculate the
pulling forces required
and will also
1400has developed a toolK9
8170
5647
make weight and lift calculations to ensure that the pipe is correctly balanced in the drilling
1500
K9this tool please contact
8160the technical department,
6327
channel. For
further information on
Tel: 0115 930
0700
1600
K9
8160
7053
1800
K9
Benefits of
Ductile Iron vs. Plastics
2000
K9
Comments
8140
8587
8130
10190
Ductile Iron
Plastics
SAFETY FACTORS
HIGH (2.5)
LOW (1.2)
LOW SAFETY FACTORS IN PLASTICS MEAN
FAILURES ARE A VERY REAL RISK
TESTING
EASY
HARD
DUCTILE IRON ALLOWS A CONTRACTOR TO
INSTALL TEST AND FORGET
Note:
weight may
vary
from
the IRON
detail
provided
in these
JOINTS Length and
ANCHORED
COIL FOR
SMALL
DUCTILE
CAN BE
JOINTED DURING
THE tables. DN60 and
PUSH FIT
DN & WELDED
PULLING OF THE PIPE REDUCING STOP/START
DN125 are available on request.
BS
EN
545
is
currently
being
revised
to include C30 pipe
FOR LARGER DN
STRAINS ON PIPE/MACHINERY
FLOATATION
SMALL
SIGNIFICANT??
SIMPLE
CALCULATION
TOOL
AVAILABLE
FOR
SGP
in the diameter range DN350-600. This will be published in 2010. C30 pipes will be
CONDSIDERATION
DUCTILE IRON
supplied
from Saint-Gobain
PAM UK inHIGH
2010.
PLANNING
1 PROCESS
1 PROCESS
VARIETY OF PRODUCTS AVAILBLE WITH
COMPLEXITY
1 PRODUCT
MANY PRODUCT
VARYING QUALITY – ADDS COMPLEXITY TO
DESIGN
UNPREDICTABLE
GROUND
CONDITIONS
NO/LITTLE
PROBLEM
WILL CAUSE
PROBLEMS WITH
PERFORMANCE
OF PIPE
DUCTILE IRON OFFERS ONE SOLUTION TO COVER
A WIDE VARIETY OF CONDTIONS – EASY TO
SPECIFY, HARD TO GET WRONG
PULLING FORCES
CAN
WITHSTAND
HIGH FORCES
VARIABLE
ACROSS
DIFFERENT
PRODUCTS
MANY NEW MACHINES IN MARKET HAVE ABILITY
TO PULL AT WITH VERY HIGH FORCES, IN
CERTAIN CASES THIS COULD BE MORE THAN
MATERIAL CAN TAKE
MACHINERY
14
NO ADDITIONAL EQUIPMENT REQUIRED FOR
PULLING DUCTILE IRON PIPES.
19
Section 2: Product Range
PAM Range
Direxional
Product
Pipe:
Product Information
Water Pipes
DN
Product
code
Joint
100
224302
UNV TIS-K
Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in
diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in
accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for
sewerage.
Allowable
Allowable
Length
Operating Spigot O/D
Socket*
Weight
Pipe
deflection
(mm)
Pressure
(mm)
O/D
(mm)
(Kg/m)
Class
Table 1: Standard offer, water
(PFA)
3º
DN
80
150
224305
UNV TIS-K
3º
200
224307
UNV TIS-K
3º
250
224308
UNV TIS-K
3º
200
300
224309
UNV TIS-K
3º
350
224310
UNV STD Ve
400
224311
UNV STD Ve
450
500
On request
224312
UNV STD Ve
UNV STD Ve
600
224313
UNV STD Ve
700
224314
UNV STD Ve
5970
64
Class 40
Pipe Length (mm)
Weight (kg)
5500
85
128
60
180
52
232
5970
46 40
Class
284
250
5970
41 40
Class
3º
300
5970
3º
350
5970
3º
2º
2º
100
150
400
450
500
5970
Pipe Class
5970
5970
5970
5970
220
22.50
260
32.50
C64
320
45.00
C64
5500 380
59.00
204
C50
336
5500 440
74.00
262
C50
Class
38 40
378
5500 495
331
92.50
C40
Class
35 40
439
5500 540
441
108.00
C40
Class 40
Class 40
Class 40
32
K9
30
K9
30
490
542
645
5500
5500
5500
5500
5500
600
102
153
524
On request
616
655
149.00
713
770
195.00
C40
C40
C40
5500
For pipes with600
a deflection of 3 the minimum K9
radius achievable will be 115m
and for pipes with a deflection 930
of 2 the minimum
radius achievable
will be 172m.
2º
5970
27
748
885
246.00
C30
Sewer Pipes
700
K9
5500
1185
800
K9
5500
1444
900
K9
6950
2235
1000
K9
6950
2641
1100
K9
Allowable
K9
Operating
Pressure
K9
(PFA)
K9
8190
3605
1200
Allowable
Length
deflection
1400
DN
Product
code
Joint
100
226988
UNV STD Ve
3º
150
227008
UNV STD Ve
200
226990
250
1500
Spigot O/D 8190
Socket*
(mm)
O/D (mm)
8170
4269
Weight
(Kg/m)
5647
8160
6327
5970
64
128
3º 1800
5970
55
K9
180
8140 260
32.50
8587
UNV STD Ve
3º 2000
5970
44
K9
232
8130 320
45.00
10190
226992
UNV STD Ve
3º
5970
39
284
380
59.00
300
226993
UNV STD Ve
3º
5970
37
336
440
74.00
350
226994
UNV STD Ve
400
226995
UNV STD Ve
450
On request
UNV STD Ve
3º
5970
30
490
600
On request
500
On request
UNV STD Ve
2º
5970
30
542
655
149.00
600
226881
UNV STD Ve
2º
5970
27
645
770
195.00
700
226996
UNV STD Ve
2º
5970
25
748
885
246.00
1600
K9
8160
220
22.50
7053
Note: Length and weight may vary from the detail provided in these tables. DN60 and
3º are available
5970on request.32
495revised to include
92.50 C30 pipe
DN125
BS EN 545 is 388
currently being
in the
diameter range
DN350-600.
This will be439
published in540
2010. C30 pipes
will be
3º
5970
30
108.00
supplied from Saint-Gobain PAM UK in 2010.
For pipes with a deflection of 3º the minimum radius achievable will be 115m and for pipes with a deflection of 2º the minimum radius achievable will be 172m.
Notes.- Lenghts and weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- For information on DN800-DN1000 range, please contact our Technical Department on 0115 930 0700
20
14
C100
Section 2: Product Range
PAM Range
Direxional
Product
Pipe:
Other Components
Pulling Heads
Saint-Gobain PAM UK supply pipes for potable water and sewerage applications in
diameter range DN60-2000. All Saint-Gobain PAM UK pipes are manufactured in
Gaskets
Locking ring
Socket sleeve
Metallic cone
accordance with the latest versions of BS EN 545 for potable water and BS EN 598 for
sewerage.
WATER Product
SEWER Product
Product
Product
Product
Code
Code
code
code
code
Table 1: Standard offer, water
DN
Product code
100
173371
150
177686
JCB15BA
200
177685
JCB20BA
JCB10BA
JSB10BB
DN
JSB15BB
80
JSB20BB
100
110823
110326
Pipe Class AKB15EPipe Length (mm)
110821
Class 40
5500
Weight (kg)
110325
AKB20E
Class 40
5500
102
110324
JCB25BA
300
177683
JCB30BA
350
177689
185411
250
JSB35BB
Class 40
JKB35E
5500 158313
262 208176
400
215720
185412
300
JSB40BB
Class 40
JKB40E
5500 110750
331 110321
450
184694
185413
350
JSB45BB
Class 40
JKB45E
5500 110301
441 211369
500
215792
185414
400
JSB50BB
Class 40
JKB50E
5500 110773
524 110320
600
215897
185415
5500
616
700
215988
JSB70BA
200
450
500
JSB30BB
JSB60BB
JSB70BB
Class 40
K9
K9
AKB30E
JKB60E
110671
5500
5500
5500
110828
85
177684
Class 40
AKB25E
110822
250
150
JSB25BB
110259
110834
110776
110026
153
204
713
110323
110322
110327
110328
5500
For pipes with600
a deflection of 3 the minimum K9
radius achievable will be 115m
and for pipes with a deflection 930
of 2 the minimum
radius achievable will be 172m.
Jointing
DN
100
14
Product
code
110355
700
K9
5500
1185
800
K9
5500
1444
900
K9
Products required
to make a joint:
1000
K9
Product
Description
Qty
Description
1100code
K9
Lever Fork Tool
1
150
110355
Lever Fork Tool
1
200
110355
Lever Fork Tool
1
1200
K9
1400
K9
NOT REQD
1500
K9
1600
K9
1800
K9
NOT REQD
NOT REQD
Products required
2235 for
dismantling a joint:
6950
2641
Product
Description
Qty
8190code
3605
6950
Qty
3
8190
110281
8170
3
3
110282
8160
8160
110283
8140
4269
Disassembling
set
1
Disassembling
set6327
1
7053
Disassembling
set
1
5647
8587
250
110279
Assembly
Lever
1
2000111162
Assembly
K9
Wedges
1
110284
8130
Disassembling
10190
set
1
300
110279
Assembly
Lever
1
111163
Assembly
Wedges
1
110285
Disassembling
set
1
350
110279
Assembly
Lever
400
110279
Assembly
Lever
450
110279
Assembly
Lever
500
110279
Assembly
Lever
Assembly
Note:
Length111163
and weight may
vary from the detail
provided
in theseDisassembling
tables. DN60 and 1
1
1
111163
Wedges
set
DN125 are available on request. BS EN 545 is currently being revised to include C30 pipe
AssemblyThis will be published in 2010. C30 Assembly
in1the diameter
range DN350-600.
pipes will be
1
111164
1
111164
Wedges
Wedges
supplied from Saint-Gobain PAM UK in 2010.
1
111165
Assembly
Wedges
1
111165
Assembly
Wedges
1
1
111165
Assembly
Wedges
1
111165
Assembly
Wedges
1
600
1
111165
Assembly
Wedges
1
111165
Assembly
Wedges
1
700
1
111166
Assembly
Wedges
1
111166
Assembly
Wedges
1
21
Fittings Range
Saint-Gobain
Fittings: PAM UK supplies a comprehensive range of ductile iron fittings in diameter
range DN80-2000. Please note that a selection of flanged fittings are supplied with adjustable
flanges.
Further
information
on adjustable
flanges is
available
on page
of this guide.
Saint-Gobain
PAM
UK supplies
a comprehensive
range
of ductile
iron83fittings
in diameter
range DN60-2000. The standard range is detailed in pages 18-57. Please note that a
selectionfittings
of flanged
fittings as
arestandard
suppliedwith
with
adjustable
Further
on
Flanged
are supplied
PN16
flanges. flanges.
For availability
of information
PN10, PN25 or
PN40
items flanges
please contact
the Technical
adjustable
is available
on page Sales
74
this guide. Tel: 0115 930 0700
89 ofDepartment,
Flanged fittings
standard
with
PN16 flanges. For availability of PN10,
Saint-Gobain
PAMare
UKsupplied
supplies as
two
ranges of
fittings:
PN25 or PN40
items
please
contact
the Technical
Sales75,
Department,
- Blutop
fittings,
which
are available
on DN/OD
90, 110, 125 and 160.
Tel: 0115 -930
0650/0700.
Traditional range of push-fit and flanged fittings, available on DN80-2000.
Gasket Identification
It is important that the appropriate gasket is used, EPDM for potable water application
and Nitrile for sewerage applications. Rapid joint gaskets are easily identifiable being
marked EPDM for use with potable water or marked NBR, indicating Nitrile, for sewer
applications. In addition, to help with identification and eliminating potential confusion
on site, Rapid joint gaskets are colour-coded.
●
Nitrile gaskets
can
be identified
by adouble
doubleyellow
yellowring
ring throughout
throughout
Nitrile
gasketsfor
forsewer
sewerapplications
applications
retain
the current
the size
size range
rangeDN80-2000.
DN80-2000.
●
EPDM gaskets for water applications can be identified by a light blue double ring in the
size range DN80-600.
Notes.-Anchor gaskets do not have colour markings.
Note:
- Anchor gaskets do not have colour markings
- For further information on the rapid joint, please refer to ‘Section 3: Joints’ of this brochure,
page 67
Blutop Gasket
The Blutop range of products utilizes a unique gasket available in non-anchored and
anchored versions:
Standard (non-anchored)
Blutop gasket
22
Anchored Blutop gasket
17
Range (Fittings)
Table
2: Standard
sewer compromise. Blutop is an innovative ductile iron pipe system
The
small
diameter offer,
pipe without
dedicated to small diameter potable water distribution and is available in DN/OD 75, 90, 110,
Pipe Length (mm)
Weight (kg)
125 and 160. DN
80
FITTINGS
5500
90° BEND
100
45° BEND
DN/OD
Weight
(Kg)
Product
150
Code
Weight
(Kg)
75
4.40
KXL75CA
4.20
90
5.50
250
KXL90CA
110
7.10
KXM11CA
300
125
8.80
160
12.30
DN 80 FLANGED DUCKFOOT BEND
DN/OD
Weight
(Kg)
Product
Code
8.00
KXL90DF0E
75
90
110
11.40
KXM11DF0E
125
13.60
KXM12DF0E
Weight
(Kg)
75x40
5.80
75x60
7.80
90x40
6.80
90x60
8.60
90x80
9.40
110x40
7.60
110x60
9.40
110x80
110x100
125x40
10211¼° BEND
5500
Product
Code
KXL75CB
3.40
KXL75CD
204
3.50
5.10
5500
KXL90CB
4.40
KXL90CD
262
3.80
KXL90CE
6.20
KXM11CB
5500
5.50
KXM11CD
5.80
331
KXM11CE
KXM12CA
7.00
KXM12CB
6.60
KXM12CD
6.70
KXM12CE
KXM16CA
10.30
KXM16CB
9.20
KXM16CD
9.10
KXM16CE
200
350
5500
400
5500
450
FLANGED SOCKET 5500
Weight
153
(Kg)
Product
Code
KXL75CE
404
482
FLANGED565
SPIGOT
500
Weight
(Kg)
Product
5500
Code
600
5.00
KXL75BE1C
5500
3.85855
5.50
KXL90BE1E
4.70
KXL90BU1E
6.70
KXM11BE1F
6.00
8.20
KXM12BE1G
1353
KXM11BU1F
7.90
KXM12BU1G
11.00
6950
KXM16BE1J
2032
12.10
KXM16BU1J
1000
6950
2399
1100
Product
8190
3579
Code
1200
KXL75TD1A
1400
KXL75TD1C
1500
KXL90TD1A
1600
KXL90TD1C
8180
4115
8170
5546
8160
ALL SOCKET TEE 6240
700
800
DOUBLE SOCKET TEE WITH FLG BRANCH
DN/OD
22½° BEND
Product
5500 Weight
Code
(Kg)
900
160
5500
85
KXL90TD1E
1800
KXM11TD1A
2000
KXM11TD1C
5500
5500
DN/OD8160
90x90 8140
Weight
(Kg)656
Product
Code
KXL75BU1C
1104
Weight
6946 Product
(Kg)
Code
6.808435KXL90TE0D
110x908130
7.80
KXM11TE0D
10099
110x110
8.70
KXM11TE0E
11.00
KXM11TD1E
125x90
9.20
KXM12TE0D
Note: Length and weight may vary from the detail provided in these tables.
12.20
KXM11TD1F
125x110
10.00
KXM12TE0E
DN125 are available upon request.
9.20
KXM12TD1A
125x125
11.00 KXM12TE0G
125x60
10.80
KXM12TD1C
160X100
13.00
KXM16TE0E
125x80
11.50
KXM12TD1E
160X125
13.6
KXM16TE0G
125x100
12.20
KXM12TD1F
125x125
15.00
KXM12TD1G
160X40
11.30
KXM16TD1A
160X60
12.90
KXM16TD1C
160X80
14.30
KXM16TD1E
160X100
16.40
KXM16TD1F
160X125
18.00
KXM16TD1G
160X150
20.30
KXM16TD1J
Note.- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
24
23
15
Section 2: Product Range
Fabricated Pipe
Saint-Gobain PAM UK offers a range of fabricated pipe tailored to customer
requirements. Flange spigot, flange socket and double flanged pipes are available in a
FITTINGS
variety of lengths in diameter range DN80-1600 for both water and sewer application.
SEMI SLIDING COLLARFabricated pipes are manufactured in accordance with BS EN 545 for potable water
collar
PLUG
WITH BOSS FOR DRILLING
and BS EN 598 for sewerage.
Weight
(Kg)
DN/OD
Product
Code
Weight
(Kg)
Weight
(Kg)
Product
Code
75
5.30
90
6.30
KXL90MM
4.00
KXL90MN
2.00
KXL90BH
110
7.30
KXM11MM
KXM11MN
2.20
KXM11BH
125
8.80
Puddle Flanges
4.90
KXM12MM
5.50
KXM12MN
2.95
KXM12BH
160
10.70
KXM16MM
Flanged, double spigot and spigot socket pipes can be supplied with puddle flanges
where required.
QUICK FLANGE (ANCHORED)
TAPER
Note:
Where multiple puddle flanges are required
that a drawing is
Weightit is recommended
Product
Product
DN/OD
(Kg)
Code
sentCode
with the enquiry.
DN/OD
Weight
(Kg)
110x90
5.00
KXM11VE0D
125x90
5.20
Table
3: Standard 90x80
fabricated pipe offer
KXM12VE0D
125x110
5.50
KXM12VE0E
110x100
160x75
6.50
DN
KXM16VE0C
125x125
160x90
7.00
KXM16VE0D
160x150
160x110
7.40
KXM16VE0E
160X125
7.80
KXM16VE0G
DN80-800
75x60/65
with cap top
DN/OD
Weight
(Kg)
75
12.30
3.40
216902
4.30
216906
5.70
226301
System CL,
cement lined
Coating
Zinc/Aluminium
and blue epoxy
external
High alumina
cement
Zinc and red
epoxy external
Zinc and
bitumen
external
High alumina
cement
Zinc and red
epoxy external
System CL,
Clockwise Close
cement lined
Weight
Sewerage (EN 598)
Lining
Product
Coderefer to PAMRF04
(Kg)
Code for fabricated pipe minimum lengths.
Please
datasheet
RDL75KDXH
12.10
RDL75KBXH
90
12.80
RDL90KDXH
12.60
RDL90KBXH
110
16.20
RDM11KDXH
16.00
RDM11KBXH
125
22.80
RDM12KDXH
22.60
RDM12KBXH
160
30.00
RDM16KDXH
29.80
RDM16KBXH
ACCESSORIES
LUBRICANT
216901
Coating
no cap top
Product
226300
2.80
Lining
PUSH FIT VALVE FOR BLUTOP OR PLASTIC PIPES
DN900+
Anticlockwise Close
2.40
Clean Water (EN 545)
VALVES
DRILLING &
TAPPING
SADDLE
REPAIR COATING
Contents
(Kg)
Product
Code
Weight (Kg)
Product
Code
0.85
158128
1
213686
DN/OD
Weight (Kg)
Product Code
75
Please enquire
Please enquire
90
12.60
223387
110
16.00
223389
125
22.60
223390
160
Please enquire
Please enquire
Note.- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
24
16
Product
Code
The standard flange rating is PN16. PN10, PN25 and PN40 are also available, contact
KXL75MM
Technical Sales Department, Tel: 0115 930 0650/0700.
Table
2: Standard
offer,
sewer
Kameleo
is a variable
angle
fitting designed for use with water supply pipelines. It consists of a
main component or body and a range of accessories (kits) that combine together to produce
DNof joints: double socket,
Pipedouble
Lengthflange,
(mm) socket/flange, mechanical,
Weight (kg) etc
different types
80
5500
85
It has a continuous variable angle from 0 to 45° which allows to make any connection with a
5500bends.
102
single bend, 100
without the need of using several
150
5500
153
It has an allowable operating pressure (PFA) of 16 bar, a 250 μm epoxy coating and hot dipped
galvanised steel
200 nuts and bolts.
5500
204
5500
262
Compliance250
with standards and regulations:
• Type tests 300
carried out on Kameleo comply
with
EN
545
5500
331
• The epoxy coating complies with EN 14901
350 in contact with drinking
5500
• The components
water are in accordance with 404
European regulations
on potable400
water
5500
482
450 and repairs
5500
565
For maintenance
• In its flanged socket and collar versions, Kameleo slides along the pipe completely (at 0°) and
500
5500
656
can be used in insertion.
• Its variable600
angle allows Kameleo to slip 5500
into small gaps, between two pipe
855 spigots, for easy
maintenance and durable repairs to small damaged pipe sections.
700versions of Kameleo can be5500
• The different
easily pre-assembled outside1104
the trench for ease of
installation.
800
5500
1353
Variable Angle BenD
DN/OD
Product Code
900
6950
2032
1000
6950
2399
1100
8190
3579
1200
Product Code Push-Fit Gasket
8180
4115
1400
Rapid
8170
Rapid
anchored
5546
80
SZA80CV00TT
1500
185405
8160
JSA80CA
6240
100
SZB10CV00TT
1600
185406
8160
JSB10CA
6946
150
SZB15CV00TT
1800
185407
8140
JSB15DA
8435
2000
8130
Flanged Joint
(Flange, gasket, bolts, nuts and washers)
DN/OD
Product
Code
Mechanical Joint
(Flange, gland, rapid gasket, bolts, nuts & washers)
Note: Length and weight may vary from the detail provided in these tables.
DN125 are available upon request.
Product
DN/OD
Code
80
JZA80KB
80
JZA80KE
100
JZB10KB
100
JZB10KE
150
JZB15KB
150
JZB15KE
Mechanical Anchored Joint
(Flange, gland, rapid anchored gasket,
bolts, nuts and washers)
10099
Mechanical Anchored Joint (Special insertion)
(Flange, 2 x glands, rapid gasket, rapid anchored
gasket, rods, nuts and washers)
DN/OD
Product
Code
DN/OD
Product
Code
80
JZA80KL
80
JZA80KM
100
JZB10KL
100
JZB10KM
150
JZB15KL
150
JZB15KM
25
15
Section 2: Product Range
DN80
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Product code Pressure
(PFA) bar
(PEA) bar
Water
Sewer
40
65
Description
Description
Bends
90°
RAPID
45°
Kameleo Variable Angle Bend
Bend
SZA80CV00TT
22.5°
40
11.25°
Duckfoot
Hydrant Duckfoot
All Socket Tee
Duckfoot
All socket tee
57
6.5
-
16
160•
65
32
90°
SSA80CA00TT
TSA80CA
64
92
45°
SSA80CB00TT
TSA80CB
64
57
40
40
65
65
22.5°
SSA80CD00TT
11.25°
SSA80CE00TT
TSA80CE
40
SSA80CF00TT
65
SSA80CF00FF
DN80
Hydrant
Duckfoot
Flange
on Double
Socket Tee
65
40
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)92
bar
7.0
40
TSA80CD
25
SSA80CG1ETT
DN80
40
-
25
40
100
64
110
32
6.0
5.5
110
11.5
92
12.5
64
40
183
64
95 92
110
16
150
95
183
165
8.0
7.5
6.5
7.0
12.0
12.5
12.5
DN80
SSA80TE0ETT
TSA80TE0E
64
183
DN80
40
SSA80UD1ETT
65
TSA80UD1E
300
16
183250
Please enquire 13.0
165
45° Angle
Branch
Flange
& Socket Piece**
SSA80TU0ETT
40
SSA80TU0EFF
25
64
110
300
250
FlangeFlange
& Socket
& Piece*
Spigot Piece
SSA80BE10TT
40
TSA80BE1
25
16
350
110
Flange & spigot Piece
BBA80BU10TT
BBA80BU10FF
16
350
Flange45°
on Angle
DoubleBranch
Socket Tee*
Cap
40
65
82
92
11.0
11.0
11.5
7.5
15.0
8.0
7.5
Please enquire
8.0
UNIVERSAL
Flange joint sets are available to order, please contact your customer service representative.
Bend* Weights are to be used as a guide.
90°
Flange & Socket Piece*
SFA80CA00TT
-
64
102
11.5
45°
SFA80CB00TT
-
64
56
10.5
22.5°
SFA80CD00TT
-
64
38
10.0
11.25°
SFA80CE00TT
-
64
30
10.0
SFA80BE10TT
-
16
130
9.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
· Kameleo length at 0°
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
26
18
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN80
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
100mm long
40
25
Description
Riser piece
100mm
150mm
longlong
BBA80MT1UTT
40
BBA80MT1UFF
25
16
150mm long
BBA80MT1ZTT
BBA80MT1ZFF
16
200mm long
BBA80MT1VTT
BBA80MT1VFF
16
250mm long
BBA80MT1ATT
BBA80MT1AFF
16
300mm long
BBA80MT1WTT
BBA80MT1WFF
16
-
16
200mm long
250mm long
300mm long
350mm long
350mm long
400mm long
Bend
Weight
Key Dimensions
Allowable Key dimensions
Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
7.0
Bends
40
40
40
40
186712
40
400mm long
BBA80MT1XTT
90°
40
90°
25
25
25
25
25
BBA80MT1XFF
25
7.8
8.5
9.1
9.7
10.4
9.0
16
165
BBA80CA10TT
BBA80CA10FF
45° 45°
40
BBA80CB10TT
25
BBA80CB10FF
130
16
16
22.5°22.5°
40
BBA80CD10TT
25
BBA80CD10FF
11.25°
11.25°
40
BBA80CE10TT
9.5
165
7.0
8.0
9.0
9.5
10.5
10.5
12.0
10.0
130
11.0
10.5
100
16
100
11.0
11.0
25
BBA80CE10FF
110
16
113
8.5
9.0
BBA80CH10TT
40
BBA80CH10FF
25
16
165
380
110
14.0
14.0
BBA80CF10TT
40
BBA80CF10FF
25
16
330
165
165
11015.6
14.0
BBA80TE1ETT
40
BBA80TE1EFF
16
545
330
380
165
15.5
All Flange Radial
BBA80TW1ETT
BBA80TW1EFF
545
380
23.0
Cross
BBA80XN1ETT
BBA80XN1EFF
22.0
BBA80TU1ETT
BBA80TU1EFF
BBA80VE1BTT
BBA80VE1BFF
90° Long
radius bend
Duckfoot
Duckfoot
All Flange Tee
All Flange Tee
All Flange Radial
DN80
DN80
Cross
40
45° Angle Branch
45° Angle Branch
40
Tapers Concentric
DN50
40
Flat
DN50
40
Concentric Taper
Flat Taper
DN50
DN50
BBA80VT1BTT
25
25
25
16
330
16
165
20.5
411
315
330
165
16
400
309
16
200
25
200
25
200
25
165
16
165
BBA80VT1BFF
23.0
16
200
21.0
9.5
Please enquire
21.0
8.5
7.5
‘Y’ Pipe
40
BBA80YN10TT
BBA80YN10FF
Bellmouth
Bellmouth
40
BBA80BP10TT
BBA80BP10FF
25
135
16
160
135
Please enquire
5.0
Loose Puddle Flange
Hatchbox
40
-
25
193377
110
16
260
11.5
65.0
40
BBA80PF00TT
25
BBA80PF00FF
16
110
D/TStandard
1"
40 186646
BBA80QN10FF
25
D/T 1"
D/T 2"
40 186649
186652
25
Y Pipe
LooseBlank
PuddleFlange
Flange
Blank Flange
Standard
Please enquire
160
16.0
260 3.5
11.5
16
3.5
3.5
16
3.5
4.0
D/T
186650 your customer
186654
16
Flange joint sets are available
to1.5"
order, please contact
service representative.
* Weights are to be used as a D/T
guide.
2"
186651
186653
16
4.0
4.0
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
27
19
Section 2: Product Range
DN100
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Product code Pressure
(PFA) bar
(PEA) bar
Water
Sewer
40
65
Description
Description
Bends
90°
RAPID
45°
Kameleo Variable Angle Bend
Bend
SZB10CV00TT
22.5°
40
11.25°
Duckfoot
65
40
180•
65
35
90°
SSB10CA00TT
TSB10CA
64
105
45°
SSB10CB00TT
TSB10CB
64
65
40
40
65
65
11.25°
SSB10CE00TT
TSB10CE
DN80
40
SSB10CF00TT
Hydrant Duckfoot
DN100
All socket
tee on Double
Flange
40
TSB10CD
25
40
120
64
125
35
7.3
6.9
125
14.8
105
15.9
14.0
10.5
9.0
8.0
64
40
65
SSB10CF00FF
185
64
110104
125
12.6
15.5
SSB10CG1ETT
40
65
16
210
105105
125
13.7
16.5
DN80
DN80**
SSB10TE0ETT
40
TSB10TE0E
25
64
185
185177
104
14.2
14.0
DN100
SSB10TE0FTT
TSB10TE0F
64
210
105
DN80
SSB10UD1ETT
TSB10UD1E
16
185
177
All Socket Tee
Duckfoot
DN100**
Flange on Double Socket Tee*
45° Angle Branch
Tapers Concentric
45° Angle Branch
Flange & Socket Piece**
Concentric Taper
7.9
16
SSB10CD00TT
Socket Tee
65
-
22.5°
Hydrant Duckfoot
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)105
bar
9.2
DN100
DN80
40
40
SSB10UD1FTT
40
SSB10TU0FTT
DN80
40
25
65
TSB10UD1F
65
SSB10TU0FFF
25
SSB10VE0ETT
TSB10VE0E
Flange
Spigot Piece
Double
Socket&Collar
40
SSB10MM00TT
FlangeCap
& Socket Piece*
SSB10BE10TT
40
210
300
16
105
64
110*
180
250
210
300
64
105
25
SSB10MM00FF
360
64
160
TSB10BE1
65
1682
110
15.9
8.5
15.5
15.0
Please enquire
180
250
17.0
6.6
8.7
10.0
18.0
7.5
12.0
Please enquire 9.0
Flange
& spigot
Piece
BBB10BU10TT
BBB10BU10FF
16
360
Flange
joint
sets are available to order, please
contact your customer
service representative.
10.0
* Weights are to be used as a guide.
UNIVERSAL
Bend
All socket tee
Flange on Double Socket Tee*
Concentric Taper
Flange & Socket Piece*
90°
SFB10CA00TT
-
64
123
17.0
45°
SFB10CB00TT
-
64
64
16.0
22.5°
SFB10CD00TT
-
64
49
15.0
11.25°
SFB10CE00TT
-
64
33
14.5
DN80
SFB10TE0ETT
-
64
170
95
21.5
DN100
SFB10TE0FTT
-
64
190
95
26.5
DN80
SFB10UD1ETT
-
16
170
175
21.0
DN100
SFB10UD1FTT
-
16
190
180
22.5
DN80
SFB10VE0ETT
-
64
90
12.5
SFB10BE10TT
-
16
130
12.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
· Kameleo length at 0°
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
28
20
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN100
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
150mm long
40
25
Description
Riser piece
100mm
long
200mm
long
BBB10MT1UTT
40
BBB10MT1UFF
25
16
150mm long
BBB10MT1ZTT
BBB10MT1ZFF
16
200mm long
BBB10MT1VTT
BBB10MT1VFF
16
250mm long
BBB10MT1ATT
BBB10MT1AFF
16
300mm long
BBB10MT1WTT
BBB10MT1WFF
16
-
16
250mm long
300mm long
350mm long
400mm long
350mm long
Bends
90°
400mm long
45°
Bend
Duckfoot
90° Long radius bend
All Flange Tee
All Flange Radial
Cross
Level invert tee
Flat
‘Y’ Pipe
Flat Taper
Bellmouth
Loose Puddle Flange
Blank Flange
40
BBB10MT1XFF
25
10.9
11.8
12.7
13.6
12.0
140
11.5
16
110
16
11.25°
22.5°
40
BBB10CD10TT
25
BBB10CD10FF
DN80
11.25°
40
BBB10CE10TT
180
8.5
9.0
10.0
11.0
12.5
12.5
15.0
12.0
140
11.5
11.5
115
16
110
10.0
11.5
25
BBB10CE10FF
180
16
125
115
16.0
16.0
BBB10CH10TT
40
BBB10CH10FF
25
16
180
400
125
17.0
18.0
DN80
DN80
BBB10CF1ETT
40
BBB10CF1EFF
25
16
360
180
175
125 18.5
20.0
DN100
DN100
BBB10CF10TT
BBB10CF10FF
25
16
360
180
125
17.5
DN80
BBB10TE1ETT
BBB10TE1EFF
16
360
175
DN100
BBB10TE1FTT
BBB10TE1FFF
16
360
180
BBB10TW1FTT
BBB10TW1FFF
16
580
400
BBB10TT1ETT
BBB10TT1EFF
16
360
195
40
40
40
40
40
BBB10XN1FTT
40
BBB10TU1FTT
25
25
25
BBB10XN1FFF
25
BBB10TU1FFF
360
431
200
16
200
16
BBB10VE1BTT
BBB10VE1BFF
16
DN80
DN80
40
BBB10VE1ETT
25
BBB10VE1EFF
DN50
40
BBB10VT1BTT
DN80
D/T 2"
Standard
25
580
DN50
DN50
D/T 1"
40
25
300
180
400
180
296
360
430
19.0
29.6
Please enquire
180
328
27.0
8.5
9.0
18.5
19.5
29.5
19.5
26.5
27.0
200
Please enquire
8.5
200
16
200
9.3
9.5
25
BBB10VT1BFF
180
16
300
Please enquire 9.5
BBB10VT1ETT
40
BBB10VT1EFF
25
16
140
200
185
Please enquire 9.5
BBB10YN10TT
40
BBB10YN10FF
25
16
110
180
305
BBB10BP10TT
40
BBB10BP10FF
25
16
140
-
193369
16
BBB10PF00TT
BBB10PF00FF
16
186661
TBB10QN10FF
16
40
40
25
25
Flange joint sets are available to order, please contact your customer service representative.
1"
186663
186666
16
* Weights are to be used as aD/T
guide.
Reducing flange**
10.1
180
16
Standard
Hatchbox
BBB10MT1XTT
25
25
BBB10CB10FF
Y PipeLoose Puddle Flange
Bellmouth
Blank Flange
186728
40
25
BBB10CA10FF
DN80
Concentric Taper
40
25
40
BBB10CB10TT
DN50
45° Angle Branch
40
25
BBB10CA10TT
DN80
Tapers Concentric
40
25
90°
All Flange Radial
45° Angle Branch
40
22.5°45°
DN100
Duckfoot
All Flange Tee
Cross
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
9.2
185
14.5
19.5
4.8
6.5
4.8
110
305
4.8
70.0
14.5
5.0
5.0
D/T 1.5"
186664
-
16
5.0
D/T 2"
186665
186667
16
5.0
DN80
BBB10RM1ETT
-
16
7.0
**Delivered with studs, washers and nuts
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
29
21
Section 2: Product Range
DN150
Push-fit (Rapid)
Allowable
Allowable
Product
code
Operating Pressure
Test Pressure
Sewer
(PFA) bar Water
(PEA) bar
Description Description
RAPIDBends
90°
40
65
-
Kameleo Variable Angle Bend
45°
40 SZB15CV00TT
65
-
40 SSB15CA00TT
65TSB15CA
Bend
22.5°
11.25°
90°
45°
22.5°
Duckfoot
11.25°
Hydrant Duckfoot
Duckfoot
All Socket Tee
DN80
Hydrant Duckfoot
All socket tee
Flange on Double
Tee Socket Tee*
FlangeSocket
on Double
40
40
40
SSB15CB00TT
SSB15CD00TT
SSB15CE00TT
SSB15CF00TT
SSB15CG1ETT
TSB15CB
65
TSB15CD
65
TSB15CE
153
93 16
200•
13.5
24.0
42 64
153
12.0
18.5
64
93
46
160
25
160
65
165
SSB15CF00FF
-
16.8
64
64
64
16
42
153
46
153
155
137
140
11.2
Please enquire
21.5
160
18.1
16.0
13.0
13.0
27.0
135
29.0
DN100
DN80
40 SSB15TE0ETT
65
SSB15TE0EFF
190 64
140165
19.5
137
18.0
DN150
DN100
40 SSB15TE0FTT
65
SSB15TE0FFF
305 64
153190
23.0
140
20.0
DN80**
DN150
40 SSB15TE0JTT
25TSB15TE0J
165 64
210305
153
19.6
28.0
DN100**
DN80
40 SSB15UD1ETT
TSB15UD1E
25
190 16
215165
210
21.5
20.0
190
215
22.0
305
220
30.0
220
19.0
350
34.0
DN150**
Flange on Socket
Flange on Socket Level invert tee*
Level Invert
DN80
DN100
40
DN150
DN80
45° Angle Branch
45° Angle Branch
Tapers Concentric
DN80
DN80
DN100
DN100
SSB15UD1FTT
SSB15UD1JTT
40
40
Concentric Taper
Double Socket Collar
40
Allowable
Weight Weight
Key dimensions
Key
Dimensions
Operating
Per
Per Unit
Pressure
L
mm
H
mm
(Kg)
L mm
H mm
Unit (kg)*
(PFA) bar
40
SSB15UT1ETT
SSB15TU0JTT
SSB15VE0ETT
SSB15VE0FTT
40
SSB15MM00TT
TSB15UD1F
25
305
TSB15UD1J
SSB15UT1EFF
25
SSB15TU0JFF
65
TSB15VE0E
16
16
188
400
16
64
220
188
220
400
350
64
170
64
130
65
170
65
130
64
165
TSB15VE0F
SSB15MM00FF
26.5
Please enquire
34.0
10.9
10.8
11.0
11.0
17.0
& Piece*
Socket Piece**
FlangeFlange
& Socket
40 SSB15BE10TT
25TSB15BE1
118* 16
115
13.6
14.0
& Piece
Spigot Piece
FlangeFlange
& Spigot
40 BBB15BU10TT
25
BBB15BU10FF
380 16
380
15.6
15.5
UNIVERSAL
Cap
40
65
82
Please enquire
BendFlange joint sets are available to order,
90°please contact
SFB15CA00TT
64
your customer service
representative.
* Weights are to be used as a guide. 45°
All socket tee
Flange on Double Socket Tee*
Concentric Taper
Flange & Socket Piece*
172
27.5
SFB15CB00TT
-
64
87
24.5
22.5°
SFB15CD00TT
-
64
54
23.0
11.25°
SFB15CE00TT
-
64
39
22.0
DN80
SFB15TE0ETT
-
64
170
120
30.0
DN100
SFB15TE0FTT
-
64
195
120
33.0
DN150
SFB15TE0JTT
-
64
255
125
38.0
DN80
SFB15UD1ETT
-
16
170
205
30.0
DN100
SFB15UD1FTT
-
16
195
210
31.5
DN150
SFB15UD1JTT
-
16
255
220
36.5
DN80
SFB15VE0ETT
-
64
190
18.5
DN100
SFB15VE0FTT
-
64
150
20.0
SFB15BE10TT
-
16
135
14.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
· Kameleo length at 0°
30
22
Notes.-For information
on gaskets
and joint sets
flange)
refer to ‘Section
3: Joints’
on page 67.ref:
Please
note that our fixed flange joint sets are CESWI 7th edition compliant
** Adjustable
flanges,
for(Rapid,
bolt Universal
lengthsandrefer
toplease
adjustable
flange
datasheet
PAMRF03.
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
DN150
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
150mm long
40
25
Description
Riser piece
150mm
long
200mm
long
BBB15MT1ZTT
40
BBB15MT1ZFF
25
16
200mm long
BBB15MT1VTT
BBB15MT1VFF
16
250mm long
BBB15MT1ATT
BBB15MT1AFF
16
300mm long
BBB15MT1WTT
BBB15MT1WFF
16
186739
186740
16
BBB15MT1XTT
BBB15MT1XFF
16
250mm long
300mm long
350mm long
350mm long
400mm long
400mm long
Bend
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
13.9
Bends
90°
90°
45°
45°
40
40
40
40
40
BBB15CA10TT
40
25
25
25
25
25
BBB15CA10FF
25
220
16
160
BBB15CB10TT
BBB15CB10FF
16
22.5°
22.5°
40
BBB15CD10TT
25
BBB15CD10FF
109
16
11.25°
11.25°
40
BBB15CE10TT
25
BBB15CE10FF
DN80
40
BBB15CH10TT
DN80
DN150
15.3
16.7
18.1
19.5
20.8
22.5
220
18.5
160
14.0
16.5
17.0
19.5
19.5
23.5
22.5
18.5
109
28.0
18.0
113
16
113
19.0
19.0
25
BBB15CH10FF
220
16
160
450
30.5
30.0
BBB15CF1ETT
BBB15CF1EFF
16
220
220
160
160 31.5
25.5
DN150
DN80
BBB15CF10TT
40
BBB15CF10FF
25
16
440
220
205
160 28.5
31.5
DN80
DN100
BBB15TE1ETT
BBB15TE1EFF
25
16
440
440
205
28.5
DN100
BBB15TE1FTT
BBB15TE1FFF
16
440
210
DN150
BBB15TE1JTT
BBB15TE1JFF
16
440
220
BBB15TW1JTT
BBB15TW1JFF
16
670
450
BBB15TT1ETT
40
BBB15TT1EFF
25
16
440
440
220
220
Please enquire 30.0
Cross Cross
BBB15XN1JTT
40
BBB15XN1JFF
25
16
440
440
220
220
45.0
Please enquire
45° Angle Branch
BBB15TU1JTT
BBB15TU1JFF
16
530
442
DN80
BBB15VE1ETT
BBB15VE1EFF
16
200
DN100
BBB15VE1FTT
BBB15VE1FFF
16
200
DN80
BBB15VT1ETT
BBB15VT1EFF
16
400
DN100
BBB15VT1FTT
BBB15VT1FFF
16
300
Duckfoot
90° Long
radius bend
Duckfoot
All Flange Tee
All Flange Tee
DN150
All Flange Radial
All Flange Radial
All Flange
Level Level
invert Invert
tee
DN80
DN80
45° Angle Branch
40
40
40
Concentric Taper
Tapers Concentric
DN80
DN100
Flat Taper
Flat
DN80
DN100
Y Pipe
‘Y’ Pipe
40
40
40
40
BBB15YN10TT
40
Bellmouth
BBB15BP10TT
Bellmouth
Hatchbox
40 -
25
25
25
25
25
25
25
BBB15YN10FF
25
BBB15BP10FF
440
670
530
200
200
400
300
16
220
16
210
220
450
379
155
155
16
250
40
BBB15PF00TT
25
BBB15PF00FF
130
16
390
130
Standard
Standard
40
BBB15QN10TT
25
TBB15QN10FF
D/TD/T
1" 1"
186674
40
D/TD/T
2" 2"
186675
40
BBB15RM1FTT
32.5
48.5
29.5
32.5
48.5
47.0
15.0
16.1
15.0
Please enquire
245
47.0
16.0
15.0
16.0
15.0
32.5
10.0
Please enquire 85.0
23.0
23.0
16
8.0
8.0
186678
25
16
8.0
8.0
186679
25
16
8.0
8.0
Reducing
flange**
DN80
BBB15RM1ETT
- service representative.
16
Flange
joint sets are available
to order, please
contact your customer
* Weights are to be used as DN100
a guide.
29.5
16.0
220
25
194160
LooseLoose
PuddlePuddle
Flange Flange
Blank Blank
FlangeFlange
40
-
16
11.0
11.0
**Delivered with studs, washers and nuts
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
31
23
Section 2: Product Range
DN200
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
40
65
Description
Description
Bends
90°
RAPID
45°
Bend
90°
22.5°
51
64
100
52
64
51
11.25°
SSB20CE00TT
40
TSB20CE
65
64
200
52
190
SSB20CF00TT
SSB20CF00FF
DN80
SSB20TE0ETT
SSB20TE0EFF
DN100 DN100
40
SSB20TE0FTT
DN80
40
Please enquire20.0
64
200
190
64
170
170
48
TSB20TE0F
195
64
170
195
170 27.0
28.5
48
170
166
25.5
45.5
26.0
TSB20TE0J
48
64
250
250
178
178 31.5
33.5
TSB20TE0K
64
360
180
42.0
DN80
SSB20UD1ETT
TSB20UD1E
16
170
240
DN80** DN100
40
SSB20UD1FTT
25
TSB20UD1F
170
16
240
195
245 27.0
30.0
DN150
SSB20UD1JTT
TSB20UD1J
16
250
245
35.5
DN200
SSB20UD2KTT
TSB20UD2K
16
360
260
DN200
DN100**
DN80
DN200**
DN100
DN80 DN150
45° Angle Branch
40
40
40
Concentric
FlangeTapers
& Spigot
Piece
DN100
UNIVERSAL
DN150
Flange & Socket Piece**
48
25
25
195
250
180
245
245
37.5
29.0
35.0
SSB20UT1ETT
SSB20UT1EFF
16
191
250
25
SSB20TU0KFF
360
64
260
500
450 41.5
SSB20VE0FTT
TSB20VE0F
64
230
SSB20VE0JTT
40
TSB20VE0J
25
64
191
125
250
SSB20MM00TT
SSB20MM00FF
64
170
SSB20BE20TT
TSB20BE2
16
120
40
BBB20BU20TT
65
BBB20BU20FF
48
40
90°
360
40
SSB20TU0KTT
40
Flange & Socket Piece*
SFB20CA00TT
65
40
25
500
230
16
58.0
400
17.0
226
45°
SFB20CB00TT
64
109
22.5°
40
SFB20CD00TT
25 -
400
64
66
Cap
11.25°
SFB20CE00TT
65 -
64
89
46
DN80
SFB20TE0ETT
-
64
40
-
Flange joint sets are available to order, please contact your customer service representative.
DN100
SFB20TE0FTT
64
* Weights are to be used as a guide.
25.0
58.0
24.0
20.5
23.0
16.3
64
125*
45.5
Please enquire17.0
125
-
28.0
18.0
450
Flange & Spigot Piece
Flange & Socket Piece*
20.0
SSB20TE0JTT
40
Level Invert
Concentric Taper
24.5
SSB20TE0KTT
Double Socket Collar
Flange on Double Socket Tee*
17.1
30.0
DN200
Concentric
Taper
Flange
on Socket
All socket tee
18.8
DN150 DN150
Flange on Socket Level invert tee*
Bend
200
TSB20CB
DN150**
45° Angle Branch
22.0
64
65
TSB20CD
All Socket Tee
Socket Tee
65
100
SSB20CB00TT
All socket tee
Flange on Double
40
TSB20CA
40
SSB20CD00TT
Duckfoot
45°
SSB20CA00TT
11.25° 22.5°
Duckfoot
Flange on Double Socket Tee*
65 -
40
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
200bar
28.0
19.6
22.5
Please enquire
45.0
39.0
35.5
34.0
175
145
42.5
200
145
46.0
DN150
SFB20TE0JTT
-
64
255
150
52.0
DN200
SFB20TE0KTT
-
64
315
155
60.5
DN80
SFB20UD1ETT
-
16
175
235
43.0
DN100
SFB20UD1FTT
-
16
200
240
45.0
DN150
SFB20UD1JTT
-
16
255
250
50.5
DN200
SFB20UD2KTT
-
16
315
260
57.0
DN100
SFB20VE0FTT
-
64
250
29.0
DN150
SFB20VE0JTT
-
64
150
30.0
SFB20BE20TT
-
16
140
27.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
32
24
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN200
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
150mm long
40
25
Description
Riser piece
150mm long
BBB20MT2ZTT
200mm long
BBB20MT2ZFF
25
16
200mm long
BBB20MT2VTT
BBB20MT2VFF
16
250mm long
BBB20MT2ATT
BBB20MT2AFF
16
300mm
long
300mm
long
40
BBB20MT2WTT
25
BBB20MT2WFF
16
400mm
long
350mm
long
250mm long
Bend
40
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
19.0
Bends
BBB20MT2XFF
25
16
BBB20CA20TT
BBB20CA20FF
16
260
45°
BBB20CB20TT
BBB20CB20FF
16
180
90°
All Flange Radial
Level invert tee
All Flange Radial
All Flange Level
Cross
Invert
45° Angle Branch
Concentric
CrossTaper
45° Angle Branch
Tapers Concentric
Flat Taper
40
40
25
25
260
180
25.0
26.9
31.5
30.5
27.0
31.0
27.5
16
138
22.5°
11.25°
40
BBB20CE20TT
25
BBB20CE20FF
138
16
132
25.0
36.0
BBB20CH20TT
40
BBB20CH20FF
25
16
132
500
24.0
45.5
BBB20CF20TT
BBB20CF20FF
16
260
190
11.25°
40
25
262
198
47.0
41.0
47.0
DN80
BBB20TE2ETT
BBB20TE2EFF
16
520
235
DN100
BBB20TE2FTT
BBB20TE2FFF
16
520
240
DN100
DN150
40
BBB20TE2JTT
25
BBB20TE2JFF
520
16
240
520
250 34.5
48.0
DN200
DN150
BBB20TE2KTT
40
BBB20TE2KFF
25
16
520
520
250
260 39.6
49.0
DN200
BBB20TW2KTT
40
BBB20TW2KFF
25
16
520
760
260
500 49.0
72.5
DN80
BBB20TT2ETT
BBB20TT2EFF
16
520
250
43.0
DN100
BBB20TT2FTT
BBB20TT2FFF
16
520
250
BBB20XN2KTT
BBB20XN2KFF
16
520
260
40
BBB20TU2KTT
25
BBB20TU2KFF
520
16
250
600
509 43.5
DN80
DN80
DN100
40
40
40
25
25
25
520
760
520
235
500
250
DN80
BBB20VE2ETT
40
BBB20VE2EFF
25
16
520
300
260
DN100
BBB20VE2FTT
BBB20VE2FFF
16
300
DN150
BBB20VE2JTT
BBB20VE2JFF
16
300
600
DN80
40
40
25
25
604
300
DN80
BBB20VT2ETT
BBB20VT2EFF
16
DN100
DN100
40
BBB20VT2FTT
25
BBB20VT2FFF
300
16
DN150
DN150
40
BBB20VT2JTT
25
BBB20VT2JFF
300
16
BBB20BP20FF
25
16
170
-
194165
16
BBB20PF00TT
BBB20PF00FF
16
40
25
300
260
71.0
18.0
36.0
22.0
25.5
22.0
BBB20BP20TT
Loose Puddle Flange
71.0
300
DN100
25
67.0
27.0
Bellmouth
40
44.0
22.0
260
DN150
42.5
42.5
600
16
600
600
72.5
33.5
36.0
BBB20YN20FF
25
40
32.7
Please enquire 19.5
526
BBB20YN20TT
40
Blank Flange
24.9
BBB20CD20FF
DN80
‘Y’ Pipe
21.0
23.0
BBB20CD20TT
Y PipeFlat
Hatchbox
21.0
22.5°
Duckfoot
All Flange Tee
23.0
BBB20MT2XTT
40
Duckfoot
All Flange Tee
25
90°
45°
90° Long radius bend
40
21.0
Please enquire 49.0
310
Please enquire
Please enquire
130
430
98.5
28.0
Please enquire
Standard
BBB20QN20TT
BBB20QN20FF
Bellmouth
D/T 1"
40
186685
25
186687
170
16
310
Please enquire
11.5
Loose Puddle Flange
D/T 2"
40
186686
25
199894
130
16
430
28.0
11.5
DN80
Standard
BBB20RM2ETT
40
25
16
11.3
14.5
D/TDN100
1"
BBB20RM2FTT
40
25
16
11.3
15.0
DN150
BBB20RM2JTT
25
-
16
11.3
16.5
Reducing
flange**
Blank
Flange
D/T 2"
40
16
15.0
14.0
Flange
jointwashers
sets are
available
**Delivered
with studs,
and nuts
to order, please contact your customer service representative.
* Weights are to be used as a guide.
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
33
25
Section 2: Product Range
DN250
Push-fit (Rapid)
Allowable Product code
Allowable
Operating Pressure
Test Pressure
Water
Sewer
(PFA) bar
(PEA)
bar
Description
Description
RAPIDBends
90°
Bend
45°
54
253
90°
SSB25CA00TT
54
TSB25CA
65
45°
SSB25CB00TT
TSB25CB
22.5°
SSB25CD00TT
TSB25CD
11.25° 11.25°
54
SSB25CE00TT
65
TSB25CE
SSB25CF00TT
54
SSB25TE0EFF
65
50
350
DN80
SSB25TE0ETT
SSB25TE0EFF
22.5°
Duckfoot
Duckfoot
All socket tee
All Socket Tee
Flange on Double Socket Tee*
65 -
Allowable
Weight Weight
Key dimensions
Key Dimensions
Operating
Per Per Unit
Pressure
L
mm
H
mm
L mm
H mm
Unit (kg)* (Kg)
(PFA) bar
DN80
54
32
65
37
42.6
50
136
252
50
136
50
70
54
50
55
69
32.5
27.0
50.5
41.5
33.0
24.5
31.5
252
262
225 68.5
68.0
50
234
183
42.0
234
183
35.5
DN100
SSB25TE0FTT
TSB25TE0F
50
234
183
DN100 DN150
32
SSB25TE0JTT
37
TSB25TE0J
234
50
183
251
165 36.0
41.5
46.0
DN150 DN200
SSB25TE0KTT
32
TSB25TE0K
37
50
251
344
164
168 45.0
54.5
50
404
202
65.0
16
234
250
DN250
SSB25TE0LTT
TSB25TE0L
DN80
SSB25UD1ETT
TSB25UD1E
DN250 DN100
32
SSB25UV1FTT
37
TSB25UD1F
404
16
202
234
270 55.0
44.5
50.5
DN200
32
37
344
168
48.0
44.5
DN80** DN150
SSB25UD1JTT
16
TSB25UD1J
16
234
251
250
280
DN200
SSB25UD2KTT
TSB25UD2K
16
344
290
DN250
SSB25UD2LTT
TSB25UD2L
16
404
300
DN150** DN80
Flange on Socket Level invert tee*
16
SSB25UT1ETT
25
SSB25UT1EFF
251
16
280
217
275 48.5
37.5
45° Angle Branch
SSB25TU0LTT
SSB25TU0LFF
50
550
500
83.0
DN150
SSB25VE0JTT
SSB25VE0JFF
50
225
DN250**DN200
16
SSB25VE0KTT
25
TSB25VE0K
404
50
300
125
Double
Socketon
Collar
Flange
Socket
SSB25MM00TT
SSB25MM00FF
50
175
30.0
Invert
FlangeLevel
& Socket
Piece*
SSB25BE20TT
TSB25BE2
16
135
31.0
BBB25BU20TT
BBB25BU20FF
16
420
Flange on Double
Socket Tee
DN100**
DN200**
Concentric Taper
16
DN80
16
344
32
37
DN150 90°
SFB25CA00TT
54
58 -
45°
SFB25CB00TT
DN200
Flange & Socket Piece**
Cap
25
234
217
45° Angle Branch
UNIVERSAL
All socket
tee & Spigot Piece
Flange
25
25
Flange & Spigot Piece
Bend Tapers Concentric
16
25
-
Concentric Taper
Flange & Socket Piece*
290
38.0
52.0
Please enquire
550
500
Please enquire
50
225
278
50
131
70.0
24.5
31.5
65.0
54.5
22.5°
SFB25CD00TT
58
50
77
11.25°
16
SFB25CE00TT
25 -
125
50
52
27.5
46.5
DN80
SFB25TE0ETT
16
25 -
50
420
180
170 31.5
56.0
DN100
SFB25TE0FTT
170
60.0
DN150
SFB25TE0JTT
53
58
-
50
200
50
260
96
23.5
25.5
54
-
125
61.0
26.0
61.0
275
Flange joint sets are available toDN200
order, please
contact your customer- service representative.
SFB25TE0KTT
50
* Weights are to be used as a guide.
DN250
SFB25TE0LTT
50
Flange on Double Socket Tee*
270
37.0
Please enquire
49.0
175
66.5
315
180
75.0
375
190
85.0
DN80
SFB25UD1ETT
-
16
180
265
57.0
DN100
SFB25UD1FTT
-
16
200
270
59.0
DN150
SFB25UD1JTT
-
16
260
280
65.0
DN200
SFB25UD2KTT
-
16
315
290
72.5
DN250
SFB25UD2LTT
-
16
375
300
80.0
DN100
SFB25VE0FTT
-
50
350
39.5
DN150
SFB25VE0JTT
-
50
250
40.5
DN200
SFB25VE0KTT
-
50
150
42.5
SFB25BE20TT
-
16
145
37.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
34
26
Notes.-For information
on gaskets
and joint sets
flange)
refer to ‘Section
3: Joints’
on page 67.ref:
Please
note that our fixed flange joint sets are CESWI 7th edition compliant
** Adjustable
flanges,
for(Rapid,
bolt Universal
lengthsandrefer
toplease
adjustable
flange
datasheet
PAMRF03.
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
DN250
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
250mm long
16
25
Description
Riser piece
150mm long
Bends
90°
All Flange
Tee
90° Long
radius bend
Duckfoot
All Flange Tee
All Flange Level
Invert
Cross
Cross
49.0
350
40.3
BBB25MT2AFF
16
16
22.5°90°
16
BBB25CA20TT
25
BBB25CA20FF
190
16
16
25
50.0
38.0
52.0
BBB25CB20TT
16
BBB25CB20FF
25
16
165
350
BBB25CD20FF
16
190
11.25°
25
352
226
76.0
BBB25CE20TT
BBB25CE20FF
16
165
16
BBB25CH20TT
25
BBB25CH20FF
700
16
265
550
45.0
65.0
DN100
BBB25CF20TT
16
BBB25CF20FF
25
16
700
350
275
225 48.3
76.0
DN80
BBB25TE2ETT
BBB25TE2EFF
16
700
265
66.5
BBB25TE2FFF
16
700
275
25
16
25
700
300
DN100
BBB25TE2FTT
BBB25TE2JTT
BBB25TE2JFF
16
700
700
300
60.0
72.0
DN200
DN250
BBB25TE2KTT
16
BBB25TE2KFF
25
16
700
700
350
325 72.0
73.0
16
325
BBB25TE2LTT
BBB25TE2LFF
25
16
900
700
350
BBB25TW2LFF
16
900
550
DN80
BBB25TT2ETT
BBB25TT2EFF
16
700
275
DN100
DN100
16
BBB25TT2FTT
25
BBB25TT2FFF
700
16
275
700
275 68.5
DN150
BBB25TT2JTT
16
BBB25TT2JFF
25
16
700
700
350
275
Please enquire 70.0
BBB25XN2LTT
BBB25XN2LFF
16
700
350
583
16
16
25
25
700
697
550
275
567
106
66.0
Please enquire
80.0
106.0
66.0
69.0
110.5
BBB25TU2LTT
BBB25TU2LFF
16
700
DN100
DN80
16
BBB25VE2ETT
25
BBB25VE2EFF
300
16
600
30.0
32.0
DN100
DN150
BBB25VE2FTT
16
BBB25VE2FFF
25
16
300
300
28.7
40.0
DN150
BBB25VE2JTT
BBB25VE2JFF
16
300
DN200
BBB25VE2KTT
BBB25VE2KFF
16
300
DN100
BBB25VT2FTT
BBB25VT2FFF
16
600
DN150
DN150
16
BBB25VT2JTT
25
BBB25VT2JFF
600
16
600
DN200
DN200
BBB25VT2KTT
16
BBB25VT2KFF
25
16
300
300
Y Pipe
BBB25YN20TT
BBB25YN20FF
16
350
Bellmouth
BBB25BP20TT
BBB25BP20FF
16
190
DN100
Bellmouth
16
16
16
Loose Puddle Flange
Hatchbox
16 -
25
25
25
25
193399
300
600
190
BBB25PF00FF
25
16
Standard
BBB25QN20TT
BBB25QN20FF
16
D/T 1"
194129
194131
16
D/T 1"
D/T 2"
D/T 2"
16
16
194130
25
25
-
16
Flange
joint sets are available
to order, please
contact your customer
Reducing
flange**
DN80
BBB25RM2ETT
- service representative.
16
* Weights are to be used as a guide.
370
130
16
BBB25PF00TT
16
Standard
Blank Flange
67.0
BBB25TW2LTT
DN200
LooseBlank
PuddleFlange
Flange
53.3
49.0
DN200
DN150
45° Angle Branch
Flat
56.0
DN80
16
Flat Taper
31.5
34.0
41.0
BBB25CD20TT
16
26.0
350
22.5°
45° Angle Branch
Tapers
Concentric
Concentric
Taper
350
BBB25MT2WFF
DN80
Level invert tee
16
BBB25MT2ATT
DN250
All Flange Radial
25
BBB25MT2WTT
DN150
All Flange Radial
BBB25MT2ZFF
250mm long
45°
11.25°
Duckfoot
16
300mm long
45°
Bend
BBB25MT2ZTT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
23.0
130
29.0
34.0
370
105.0
52.0
47.0
34.0
38.0
38.0
29.5
29.5
21.0
81.0
21.0
37.0
140.0
16.6
37.0
16.6
16.6
17.0
17.0
17.0
22.5
DN100
BBB25RM2FTT
-
16
22.0
DN150
BBB25RM2JTT
-
16
20.5
DN200
BBB25RM2KTT
-
16
21.5
**Delivered with studs, washers and nuts
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
35
27
Section 2: Product Range
DN300
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
49
64
Description
Description
Bends
90°
RAPID
45°
Bend
49
90°
22.5°
304
69
TSB30CB
50
167
64
TSB30CD
50
50
70
11.25°
SSB30CE00TT
TSB30CE
50
50
49
644
400
314
74.0
63.0
60.5
37.0
100.0
43.5
41.0
SSB30CF00TT
SSB30CF00FF
50
304
254
100.0
DN80 DN100
40
SSB30TE0FTT
45
TSB30TE0F
189
50
196
237
213 48.0
58.0
DN150
SSB30TE0JTT
TSB30TE0J
50
347
195
68.5
DN200
SSB30TE0KTT
TSB30TE0K
50
347
198
DN150 DN250
40
SSB30TE0LTT
45
TSB30TE0L
347
50
195
467
207 60.0
85.5
50
467
234
92.0
16
237
298
DN100
40
45
237
213
49.0
70.5
DN300
SSB30TE0MTT
TSB30TE0M
DN80
SSB30UD1ETT
TSB30UD1E
DN250 DN100
40
SSB30UV1FTT
45
TSB30UD1F
467
16
207
237
300 76.5
59.5
DN200
40
45
347
198
62.0
59.0
DN300 DN150
SSB30UD1JTT
40
TSB30UD1J
45
16
467
347
233
310 81.5
72.5
DN200
SSB30UD2KTT
TSB30UD2K
16
347
320
77.0
Flange on Double
DN80** DN250
16
SSB30UD2LTT
25
TSB30UD2L
237
16
298
467
305 49.5
89.0
Socket Tee
DN100**DN300
SSB30UD2MTT
16
TSB30UD2M
25
16
237
467
300
340 51.0
98.5
16
220
305
50
570
500
50
347
322
320
Flange on Socket Level invert tee*
45° Angle Branch
Concentric Taper
SSB30UT1ETT
SSB30UT1EFF
SSB30TU0MTT
SSB30TU0MFF
DN200**DN150
SSB30VE0JTT
16
SSB30VE0JFF
25
DN200
SSB30VE0KTT
TSB30VE0K
DN250
SSB30VE0LTT
TSB30VE0L
SSB30MM00TT
16
SSB30MM00FF
25
DN150**
DN80
DN250**
Double Socket Collar
DN300**
Flange & Socket Piece*
Flange on Socket
DN80
Flange & Spigot Piece
Level Invert
UNIVERSAL
All socket tee
Cap
Flange on Double Socket Tee*
16
25
25
SSB30BE20TT
TSB30BE2
BBB30BU20TT
BBB30BU20FF
16
90°
SFB30CA00TT
45°
SFB30CB00TT
25
Flange & Socket Piece*
63.0
50
222
123
305
82.5
50
467
180
340
89.5
16
130
16
440
50
329
50
153
500
151
50
322
89
34.5
220
50.0
110.0
36.5
66.5
50
467
DN150 22.5°
SFB30CD00TT
49
64 -
11.25°
SFB30CE00TT
DN80
SFB30TE0ETT
49
64
DN250 DN100
SFB30TE0FTT
49
64 -
-
305
36.0
36.0
39.0
42.0
50.0
42.5
94.0
78.0
70.5
50
59
50
180
195
50
123
205
195 29.0
78.5
50
260
200
85.5
320
205
215 42.0
108.0
150.5
222
66.5
33.0
75.0
DN150
SFB30TE0JTT
DN200
SFB30TE0KTT
16
25 -
130
50
DN250
SFB30TE0LTT
16
25 -
50
440
435
DN300
SFB30TE0MTT
50
435
220
180
Please enquire
295
77.0
205
300
80.0
260
310
87.5
DN80
47
SFB30UD1ETT
-
570
-
52 -
104
16
SFB30UD1FTT
16
Flange joint sets are available toDN100
order, please
contact your customer- service representative.
DN150
SFB30UD1JTT
16
* Weights are to be used as a guide.
Concentric Taper
310
52.5
-
30
DN200
347
25
25
Flange & Socket Piece**
Flange & Spigot Piece
16
16
DN100
45° Angle Branch
Tapers Concentric
36
28
49.0
50
SSB30CB00TT
Duckfoot
Bend
64
167
49
SSB30CD00TT
All Socket
Tee
All socket
tee
Flange on Double Socket Tee*
49
TSB30CA
11.25° 22.5°
Duckfoot
45°
SSB30CA00TT
64 -
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
304bar
63.6
38.0
95.0
DN200
SFB30UD2KTT
-
16
320
320
95.5
DN250
SFB30UD2LTT
-
16
435
330
108.5
DN300
SFB30UD2MTT
-
16
435
340
136.5
DN150
SFB30VE0JTT
-
50
350
55.5
DN200
SFB30VE0KTT
-
50
250
58.0
DN250
SFB30VE0LTT
-
50
150
58.0
SFB30BE20TT
-
16
150
51.5
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
DN300
Flanged (PN16 Flanges)
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Description
Water
Sewer
Riser Pieces
250mm long
16
25
Description
Riser piece
250mm long
BBB30MT2ATT
BBB30MT2AFF
300mm long
BBB30MT2WTT
BBB30MT2WFF
16
500mm long
BBB30MT2BTT
BBB30MT2BFF
16
16
BBB30CA20TT
25
BBB30CA20FF
400
16
300mm long
500mm long
Bend Bends
90°90°
45°45°
All Flange Radial
All Flange Level
Cross
Invert
Tapers Concentric
76.0
69.5
400
210
11.25°
BBB30CE20TT
BBB30CE20FF
16
175
16
BBB30CH20TT
25
BBB30CH20FF
175
16
600
BBB30CF20TT
16
BBB30CF20FF
25
16
400
400
257
255
Please enquire 108.0
DN80
BBB30TE2ETT
BBB30TE2EFF
16
800
290
BBB30TE2FFF
16
800
300
25
16
16
25
25
210
800
290
56.0
49.0
59.5
74.0
73.0
62.0
89.5
94.5
DN100
BBB30TE2FTT
DN100
DN150
BBB30TE2JTT
BBB30TE2JFF
16
800
800
325
62.0
100.0
DN200
DN150
BBB30TE2KTT
16
BBB30TE2KFF
25
16
800
800
325
350 68.7
93.0
108.0
16
305
DN250
DN200
BBB30TE2LTT
BBB30TE2LFF
25
16
800
800
380
DN300
BBB30TE2MTT
BBB30TE2MFF
16
800
400
16
16
25
800
350
380
101
85.0
93.0
109.5
BBB30TW2MTT
BBB30TW2MFF
16
1000
600
DN300
DN80
16
BBB30TT2ETT
25
BBB30TT2EFF
800
16
400
800
305 85.0
92.0
DN100
BBB30TT2FTT
16
BBB30TT2FFF
25
16
1000
800
600
96.0
DN150
BBB30TT2JTT
BBB30TT2JFF
16
800
305 146.0
305
BBB30XN2MTT
BBB30XN2MFF
16
800
400
148.0
16
BBB30TU2MTT
25
BBB30TU2MFF
800
16
305
800
665 99.0
149.0
DN80
BBB30VE2ETT
16
BBB30VE2EFF
25
16
797
700
642
147
48.0
16
25
800
305
DN100
BBB30VE2FTT
BBB30VE2FFF
16
300
DN150
BBB30VE2JTT
BBB30VE2JFF
16
300
300
DN80
DN100
Flat Taper
69.0
16
400
DN150
Concentric
Taper Branch
45° Angle
400
45.0
58.0
16
DN100
45° Angle Branch
58.0
41.5
BBB30CB20FF
25
DN250
Level invert tee
44.7
BBB30CD20FF
DN80
All Flange Radial
25
16
BBB30CB20TT
16
Duckfoot
Duckfoot
All Flange Tee
16
25
BBB30CD20TT
11.25°
All Flange Tee
16
22.5°
22.5°
90° Long radius bend
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA) bar
41.3
16
16
25
25
700
300
DN200
BBB30VE2KTT
BBB30VE2KFF
16
DN150
DN250
16
BBB30VE2LTT
25
BBB30VE2LFF
300
16
DN150
DN200
BBB30VT2JTT
16
BBB30VT2JFF
25
16
300
DN200
BBB30VT2KTT
BBB30VT2KFF
16
600
DN250
DN250
16
25
300
95.6
43.0
41.0
146.0
99.0
41.0
61.0
58.0
300
42.0
72.0
600
39.8
46.0
38.8
51.0
BBB30VT2LTT
BBB30VT2LFF
16
300
Y PipeFlat
DN150
16
BBB30YN20TT
25
BBB30YN20FF
600
16
400
46.0
115.0
Bellmouth
DN200
BBB30BP20TT
16
BBB30BP20FF
25
16
600
210
435 51.0
29.0
130
555
Hatchbox
DN250
Loose Puddle Flange
Bellmouth
Blank Flange
193402
16
BBB30PF00FF
16
16
16
25
25
300
39.0
188.0
46.0
210
435
29.0
130
16
555
46.0
23.5
23.5
Standard
BBB30QN20TT
BBB30QN20FF
D/T 1"
16
193047
25
193050
Standard
D/T 2"
16
193048
25
193051
16
23.5
D/TDN80
1"
16
BBB30RM2ETT
25
-
16
23.5
32.0
D/TDN100
2"
BBB30RM2FTT
16
25
16
23.5
30.0
Loose Puddle Flange
Blank Flange
-
BBB30PF00TT
39.5
Reducing flange**
16
DN150
BBB30RM2JTT
- service representative.
16
Flange joint sets are available
to order, please
contact your customer
* Weights are to be used as DN200
a guide.
BBB30RM2KTT
16
DN250
BBB30RM2LTT
-
16
26.5
36.0
25.0
43.0
**Delivered with studs, washers and nuts
Notes.- ** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
37
29
Section 2: Product Range
DN350
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
45
59
Description
Description
Bends
90°
RAPID
45°
Bend
90°
22.5°
All Socket Tee
Duckfoot
59 -
45
45°
SSB35CA00TT
45
TSB35CA
59
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
390bar
83.0
168
61.0
50
390
78
50.0
115.0
SSB35CB00TT
TSB35CB
50
168
11.25° 22.5°
45
SSB35CD00TT
59
TSB35CD
53
50
78
44.0
53.0
DN100 11.25°
SSB35CE00TT
25
TSB35CE
30
50
225
53
240
70.5
49.0
50
390
50
495
TSB35UD1E
365
16
255
194
Please
310 enquire73.5
SSB35UV1FTT
25
TSB35UD1F
16
495
194
380
330
SSB35UD1JTT
TSB35UD1J
16
314
340
DN200
SSB35UD2KTT
TSB35UD2K
16
314
350
DN100**DN250
16
SSB35UD2LTT
25
TSB35UD2L
194
16
330
369
360 59.5
104.0
DN150**DN300
SSB35UD2MTT
16
TSB35UD2M
25
16
314
485
340
370 74.0
119.5
DN350
SSB35UD2YTT
TSB35UD2Y
16
485
380
132.0
DN150
SSB35UT1JTT
SSB35UT1JFF
16
339
340
DN200
SSB35VE0KTT
TSB35VE0K
50
335
DN150 DN250
16
SSB35VE0LTT
25
TSB35VE0L
334
50
340
260
85.5
52.0
DN200 DN300
45
SSB35VE0MTT
59
TSB35VE0M
335
50
187
45.6
55.0
Flange & Socket Piece*
DN250
SSB35BE20TT
45
TSB35BE2
59
16
260
135
44.0
59.5
Flange & Spigot Piece
DN300
BBB35BU20TT
45
BBB35BU20FF
59
16
187
460
43.0
57.5
All Socket Tee
Flange on Double Socket Tee*
Flange on Double
Socket Tee
SSB35CF00TT
SSB35CF00FF
DN350
SSB35TE0YTT
SSB35TE0YFF
DN250 DN80
SSB35UD1ETT
DN350 DN100
DN150
DN200
DN80**
DN350**
Flange on Socket Level invert tee*
Flange on Socket
Concentric Taper
Level Invert
Tapers Concentric
End Cap
Flange & Socket Piece**
Flange & Spigot Piece
Socket
Spigot
16
16
30
25
25
Use spigot cap
16
158079
16
25
25
-
365
194
485
-
135*
-
460
245
310
380
254
75.0
135.0
Please enquire
250
110.0
102
58.5
117
90.5
88.5
92.5
60.5
54.5
48.6
55.6
0.2
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Flange joint sets are available to order, please contact your customer service representative.
Notes.* Weights
are toand
bejoint
used
a guide.
- For information
on gaskets
setsas
(Rapid
and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
38
30
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN350
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
16
298
450
106
96.0
BBB35CB20FF
16
298
BBB35CD20FF
16
210
11.25°
11.25°
16
BBB35CE20TT
25
BBB35CE20FF
191
16
190
108
83.5
16
BBB35CH20TT
25
BBB35CH20FF
450
16
290
650
196
121.0
BBB35CF20TT
16
BBB35CF20FF
25
16
850
450
325
294 152
165.0
DN80
DN100
BBB35TE2ETT
16
BBB35TE2EFF
25
16
850
850
325
325 154
120.0
DN100
BBB35TE2FTT
BBB35TE2FFF
16
850
325
122.0
DN150
BBB35TE2JTT
BBB35TE2JFF
16
850
325
DN200
BBB35TE2KTT
BBB35TE2KFF
16
850
325
DN80
DN250
16
16
16
16
25
25
25
25
210
850
850
850
325
325
325
107
155
159
161
82.0
83.0
123.0
141.5
DN250
BBB35TE2LTT
BBB35TE2LFF
16
850
325
DN300
DN300
16
BBB35TE2MTT
25
BBB35TE2MFF
850
16
425
850
425 177
144.0
DN350
DN350
BBB35TE2YTT
16
BBB35TE2YFF
25
16
850
850
425
425 194
153.0
BBB35TW2YTT
BBB35TW2YFF
16
1100
650
204.0
DN150
BBB35TT2JTT
BBB35TT2JFF
16
850
340
DN150
BBB35VE2JTT
BBB35VE2JFF
16
600
All Flange Radial
All Flange Radial
16
DN100
DN150
DN200
Tapers Concentric
25
BBB35CB20TT
DN200
All Flange Level
Concentric Taper
Invert
BBB35CA20FF
BBB35CD20TT
DN150
Level invert tee
16
45°
Duckfoot
90º Long
Radius Bend
All Flange Tee
BBB35CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
350
126
22.5°
22.5°
Duckfoot
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
DN200
16
16
BBB35VE2KTT
16
25
25
25
BBB35VE2KFF
25
1100
850
850
16
600
DN250
BBB35VE2LTT
BBB35VE2LFF
16
DN250
DN300
16
BBB35VE2MTT
25
BBB35VE2MFF
300
16
Flat Taper
DN300
DN200
16
BBB35VT2KTT
25
BBB35VT2KFF
Flat
DN200
DN250
16
BBB35VT2LTT
DN300
DN250
DN300
650
340
340
600
300
304
170
176
71.0
132.0
128.0
47.0
60.5
58.0
300
77.0
52.5
300
16
600
84.0
60.5
25
BBB35VT2LFF
600
16
600
71.0
67.0
BBB35VT2MTT
16
BBB35VT2MFF
25
16
600
300
77.0
52.0
BBB35BP20TT
16
BBB35BP20FF
25
16
300
225
495 84.0
39.0
LooseBellmouth
Puddle Flange
BBB35PF00TT
16
BBB35PF00FF
25
16
225
150
495
660 51.0
50.0
Blank Flange
BBB35QN20TT
BBB35QN20FF
16
660
62.0
Bellmouth
Loose Puddle Flange
16
25
150
Notes.Blank Flange
16
25
-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
37.5
46.0
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
39
31
Section 2: Product Range
DN400
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
42
56
Description
Description
Bends
90°
RAPID
45°
Bend
90°
22.5°
Duckfoot
Flange on Double Socket Tee*
Socket Tee
Tapers Concentric
End Cap
Bend
92
58.0
68.5
DN80 11.25°
SSB40CE00TT
25
TSB40CE
30
40
210
58
257
88.5
61.5
SSB40CF00TT
SSB40CF00FF
DN400
SSB40TE0NTT
SSB40TE0NFF
DN200 DN80
SSB40UD1ETT
DN300 DN100
SSB40UV1FTT
25
DN100
40
436
560
TSB40UD1E
325
16
260
195
Please
340 enquire86.5
TSB40UD1F
30
16
440
195
270
360 130
86.0
16
315
370
102.5
16
315
380
340
429
390 74.0
Flange & Socket Piece*
257
324
182.0
280
128.0
Please enquire
DN150
SSB40UD1JTT
TSB40UD1J
DN200
SSB40UD2KTT
TSB40UD2K
DN80** DN250
16
SSB40UD2LTT
25
TSB40UD2L
195
16
DN300
SSB40UD2MTT
TSB40UD2M
195
16
429
360
400
DN400
SSB40UD2NTT
TSB40UD2N
16
545
420
DN100**
DN100
25
16
16
SSB40UT1FTT
30
25
25
SSB40UT1FFF
560
315
16
280
380
226
DN300**DN250
SSB40VE0LTT
16
TSB40VE0L
25
40
429
335
400
DN300
SSB40VE0MTT
TSB40VE0M
40
260
DN350
SSB40VE0YTT
TSB40VE0Y
40
176
SSB40MM00TT
SSB40MM00FF
40
190
SSB40BE20TT
16
TSB40BE2
25
16
226
140
365
BBB40BU20TT
BBB40BU20FF
16
480
DN100
DN250
Socket
DN350
90°
16
42
88.5
40
210
25
110064
56
-
545
335
56 -
480
-
42
56
176
SFB40CA00TT
-
45°
16
SFB40CB00TT
25
22.5°
16
SFB40CD00TT
25 -
-
365
40
140
137
75.0
420
107.0
124.5
136.0
168.5
91.5
138
156
76.0
65.0
60.0
62.0
52.0
76.0
59.5
-
42110065
58.0
69.0
70.0
0.2
0.2
53.0
430
40
195
480
40
110
SFB40CE00TT
40
Flange joint sets are available to 11.25°
order, please
contact your customer- service representative.
Flange
on Double
Socket
DN80
SFB40UD1ETT
16
* Weights
are
to beTee*
used as a guide.
Concentric Taper
141.0
189
Flange & Socket Piece**
Flange & Spigot Piece
66.0
40
DN300 Spigot
UNIVERSAL
92
58
40
Flange
Socket
Double
Socketon
Collar
Flange & Spigot Piece
436
TSB40CB
DN400**
Level Invert
82.5
40
56
TSB40CD
DN200**
Flange & Socket Piece*
56
189
SSB40CB00TT
Flange on Socket Level invert tee*
Concentric Taper
42
TSB40CA
42
SSB40CD00TT
DN400
Flange on Double
45°
SSB40CA00TT
11.25° 22.5°
All Socket Tee
All Socket Tee
56 -
42
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
436bar
113
62.5
70.0
65
141.0
109.0
93.5
84.5
185
355
85.5
DN100
SFB40UD1FTT
-
16
210
360
98.0
DN150
SFB40UD1JTT
-
16
270
370
106.5
DN200
SFB40UD2KTT
-
16
325
380
115.5
DN300
SFB40UD2MTT
-
16
440
400
138.0
DN400
SFB40UD2NTT
-
16
560
420
170.0
DN300
SFB40VE0MTT
-
40
260
86.5
SFB40BE20TT
-
16
160
62.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
40
32
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN400
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
BBB40CA20TT
16
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
500
126
BBB40CA20FF
16
500
25
324
106
45°
BBB40CB20TT
BBB40CB20FF
16
326
22.5°
BBB40CD20TT
BBB40CD20FF
16
239
11.25°
11.25°
16
BBB40CE20TT
25
BBB40CE20FF
205
16
205
90º Long
Radius Bend
Duckfoot
BBB40CH20TT
16
BBB40CH20FF
25
16
500
700
320
Duckfoot
BBB40CF20TT
BBB40CF20FF
16
500
324
22.5°
All Flange Tee
All Flange Tee
DN80
45º Angle branch
Concentric Taper
107.0
108
116.0
196
157.0
152
218.0
BBB40TE2EFF
16
900
350
25
BBB40TE2FFF
900
16
350
900
350 154
154.0
DN150
DN150
BBB40TE2JTT
16
BBB40TE2JFF
25
16
900
900
350
350 155
155.0
DN200
BBB40TE2KTT
BBB40TE2KFF
16
900
350
159.0
BBB40TE2LFF
16
900
350
16
BBB40TE2LTT
16
25
25
900
900
350
350
159
161
167.0
161.0
DN300
BBB40TE2MTT
BBB40TE2MFF
16
900
450
DN300
DN350
16
BBB40TE2YTT
25
BBB40TE2YFF
900
16
450
900
450 177
201.5
DN400
DN400
Tapers Concentric
350
106.0
16
BBB40TE2FTT
177.0
BBB40TE2NTT
16
BBB40TE2NFF
25
16
900
900
450
BBB40TW2NFF
16
1200
450 194
700
194.0
BBB40TW2NTT
DN80
153.0
DN100
DN100
All Flange Radial
Cross
900
107
BBB40TE2ETT
DN250
All Flange Level
Invert
25
239
DN80
DN250
Level invert tee
16
25
DN100
DN100
DN200
All Flange Radial
16
126.0
DN150
DN150
DN200
16
700
304
278.0
BBB40TT2ETT
25
BBB40TT2EFF
1200
16
900
365
16
BBB40TT2FTT
25
BBB40TT2FFF
900
16
365
900
365 170
156.0
BBB40TT2JTT
16
BBB40TT2JFF
25
16
900
900
365
365 176
162.0
BBB40XN2NTT
BBB40XN2NFF
16
900
450
234.0
960
145
16
25
300
BBB40TU2NTT
BBB40TU2NFF
16
DN250
DN200
16
BBB40VE2KTT
25
BBB40VE2KFF
300
16
DN250
DN300
BBB40VE2LTT
16
BBB40VE2LFF
25
16
300
DN300
DN350
BBB40VE2MTT
BBB40VE2MFF
25
16
71.0
215.0
300
77.0
60.0
300
84.0
69.5
16
300
300
67.0
113.5
DN350
BBB40VE2YTT
BBB40VE2YFF
16
300
DN200
BBB40VT2KTT
BBB40VT2KFF
16
600
DN250
DN250
16
BBB40VT2LTT
25
BBB40VT2LFF
600
16
DN300
DN300
BBB40VT2MTT
16
BBB40VT2MFF
25
DN350
BBB40VT2YTT
BBB40VT2YFF
BBB40YN20TT
BBB40YN20FF
16
500
Bellmouth
Bellmouth
16
BBB40BP20TT
25
BBB40BP20FF
225
16
560
250
560 51.0
51.0
LooseLoose
PuddlePuddle
Flange Flange
BBB40PF00TT
16
BBB40PF00FF
25
16
150
150
660
660 62.0
62.0
Blank Flange
BBB40QN20TT
BBB40QN20FF
16
Flat
Flat Taper
Y Pipe
Blank Flange
DN200
DN350
16
16
16
25
25
25
600
71.0
600
77.0
16
600
600
84.0
16
300
300
67.0
46.0
70.0
71.0
77.0
84.0
67.0
220.0
46.0
Notes.Flange joint
are
to page
order,
please
contact
your
customer
service
-For information
on fixedsets
flange
jointavailable
sets please see
81. Please
note
that our fixed
flange
joint sets are
CESWI representative.
7th edition compliant
- Weights
are provided
for estimation
purposes
and actual values may vary from those provided in these tables
* Weights
are
to be used
as aonly
guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
41
33
Section 2: Product Range
DN450
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
40
53
Description
Description
Bends
90°
RAPID
45°
Bend
90°
22.5°
All Socket Tee
Duckfoot
53 -
40
45°
SSB45CA00TT
40
TSB45CA
53
103
40
482
100
81.5
144.0
SSB45CB00TT
TSB45CB
40
216
40
SSB45CD00TT
53
TSB45CD
67
40
100
71.5
88.0
DN450 11.25°
SSB45CE00TT
25
TSB45CE
30
40
635
67
318
171
79.5
SSB45CF00TT
SSB45CF00FF
SSB45TE0PTT
SSB45TE0PFF
Flange on Double Socket Tee* DN100** DN80
16
SSB45UD1ETT
DN150**DN100
DN150
118.0
40
482
355
40
635
318
25
TSB45UD1E
315
16
395
315
375 89.0
SSB45UV1FTT
16
SSB45UV1FFF
25
16
315
315
400
395 108
89.0
SSB45UD1JTT
SSB45UD1JFF
16
315
400
102.0
DN200
SSB45UD2KTT
SSB45UD2KFF
16
315
410
DN450**DN250
16
SSB45UD2LTT
25
SSB45UD2LFF
600
16
460
600
420 196
129.5
DN300
SSB45UD2MTT
TSB45UD2M
16
600
430
155.5
DN400
SSB45UD2NTT
SSB45UD2NFF
16
600
DN80**
Socket Tee
DN300**
Flange on Socket
Level Invert
216
11.25° 22.5°
DN450
Flange on Double
All Socket Tee
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
480bar
143
DN100
DN150
16
16
16
25
25
25
315
600
229
345
375
430
380
380
88.0
147
90.0
234.0
171.0
111.0
115.0
450
188.5
Please enquire
DN450
SSB45UD2PTT
SSB45UD2PFF
16
600
460
178.5
Concentric
DN300 DN100
FlangeTapers
on Socket
Level invert tee*
40
SSB45UT1FTT
53
SSB45UT1FFF
335
16
229
380 75.0
90.0
DN350 DN150
SSB45UT1JTT
40
SSB45UT1JFF
53
16
234
345
380 69.3
115.0
DN300
SSB45VE0MTT
TSB45VE0M
40
335
DN350
SSB45VE0YTT
TSB45VE0Y
40
234
DN400
16
SSB45VE0NTT
25
TSB45VE0N
145
40
Double
Socket&Collar
Flange
Spigot Piece
SSB45MM00TT
16
SSB45MM00FF
25
Flange & Socket Piece*
SSB45BE20TT
TSB45BE2
Concentric Taper
DN400
Flange & Socket Piece**
40
53
166
66.0
85.0
84.0
166
75.5
40
500
195
86.0
16
145
88.5
500
86.0
Flange joint sets are available to order, please contact your customer service representative.
BBB45BU20TT
BBB45BU20FF
16
* Weights are to be used as a guide.
Flange & Spigot Piece
84.0
69.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.- For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
42
34
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN450
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
BBB45CA20TT
16
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
550
126
BBB45CA20FF
16
550
25
349
212
45°
BBB45CB20TT
BBB45CB20FF
16
350
22.5°
BBB45CD20TT
BBB45CD20FF
16
349
11.25°
11.25°
16
BBB45CE20TT
25
BBB45CE20FF
349
16
349
90º Long
Radius Bend
Duckfoot
BBB45CH20TT
16
BBB45CH20FF
25
16
550
750
355
Duckfoot
BBB45CF20TT
BBB45CF20FF
16
550
355
22.5°
All Flange Tee
All Flange Tee
DN80
216
135.0
196
197.0
152
289.0
16
950
375
25
BBB45TE2FFF
950
16
375
950
375 154
188.0
DN100*
DN150
BAB45UE2FTT
16
BAB45UE2FFF
25
16
950
375
155
153.5
DN150
BBB45TE2JTT
BBB45TE2JFF
16
950
375
DN200
BBB45TE2KTT
BBB45TE2KFF
16
950
375
16
16
25
25
950
950
375
375
159
161
187.0
190.0
193.0
DN250
BBB45TE2LTT
BBB45TE2LFF
16
950
375
DN300
DN300
16
BBB45TE2MTT
25
BBB45TE2MFF
950
16
375
950
475 177
DN350
DN350
BBB45TE2YTT
16
BBB45TE2YFF
25
16
950
950
475
475
Please enquire 221.0
DN400
BBB45TE2NTT
BBB45TE2NFF
16
950
475
475
DN450
Bellmouth
135.0
BBB45TE2EFF
All Flange Radial
Y Pipe
375
134.0
16
BBB45TE2FTT
16
BBB45TE2PTT
DN100
DN100
25
BBB45TE2PFF
950
475
229.0
16
950
25
1300
16
1300
750
304
368.0
BBB45TT2FTT
16
BBB45TT2FFF
25
16
950
950
380
380 170
189.0
380
197.0
750
BBB45TT2JTT
BBB45TT2JFF
25
16
950
950
DN250
BBB45VE2LTT
BBB45VE2LFF
16
600
600
16
16
25
600
380
DN300
BBB45VE2MTT
BBB45VE2MFF
16
DN300
DN350
16
BBB45VE2YTT
25
BBB45VE2YFF
600
16
DN400
DN350
BBB45VE2NTT
16
BBB45VE2NFF
25
16
600
BBB45YN20TT
BBB45YN20FF
16
550
DN400
213.0
BBB45TW2PFF
DN150
DN150
DN250
194
197.0
BBB45TW2PTT
16
All Flange Radial
Tapers Concentric
950
214
BBB45TE2ETT
DN450
Concentric Taper
25
349
DN80
DN250
Invert
16
25
DN100
DN100
DN200
Level All
invert
tee Level
Flange
16
221.0
16
25
300
176
94.6
237.0
87.5
95.0
600
103
104.0
300
112
81.0
89.3
280.0
BBB45BP20TT
BBB45BP20FF
16
260
620
LooseBellmouth
Puddle Flange
16
BBB45PF00TT
25
BBB45PF00FF
260
16
620
150
Please enquire
725
73.0
Blank Loose
FlangePuddle Flange
BBB45QN20TT
16
BBB45QN20FF
25
16
150
725
* ProductBlank
offered with
PN16 adjustable flanges. For information on joint
sets please refer to page 83.25
Flange
16
73.0
63.0
64.0
60.0
Notes.Flange joint sets are available to order, please contact your customer service representative.
- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights
are provided
for estimation
purposes
and actual values may vary from those provided in these tables
* Weights
are
to be used
as aonly
guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
43
35
Section 2: Product Range
DN500
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product
Productcode
code
(PFA) bar
(PEA) bar
Water
Sewer
Water
Sewer
38
51
Description
Description
Description
Bends
RAPID
RAPID
Bend
Bends
90°
Duckfoot
Duckfoot
DN100DN500
All Socket Tee
All Socket Tee
DN500
Flange on Double Socket Tee*
DN80
Flange on Double Socket Tee* DN200 DN80
DN100
DN300 DN100
DN150
DN150
DN500DN200
DN200
DN250
Flange on Double
DN80** DN250
DN300
Socket Tee
DN100**DN300
DN400
DN400
DN150**DN500
DN500
Flange on Socket Level invert tee*
DN150
SSB50CA00TT
SSB50CA00TT
38
SSB50CB00TT
SSB50CB00TT
SSB50CD00TT
38
SSB50CD00TT
SSB50CE00TT
SSB50CE00TT
SSB50CF00TT
SSB50CF00TT
SSB50TE0QTT
SSB50TE0QTT
SSB50UD1ETT
SSB50UD1ETT
SSB50UV1FTT
SSB50UV1FTT
SSB50UD1JTT
SSB50UD1JTT
SSB50UD2KTT
25
SSB50UD2KTT
SSB50UD2LTT
16
SSB50UD2LTT
SSB50UD2MTT
SSB50UD2MTT
16
SSB50UD2NTT
SSB50UD2NTT
SSB50UD2QTT
16
SSB50UD2QTT
SSB50UT1JTT
51 TSB50CA
TSB50CA
51
TSB50CB
TSB50CB
TSB50CD
51
TSB50CD
TSB50CE
TSB50CE
SSB50CF00FF
SSB50CF00FF
SSB50TE0QFF
SSB50TE0QFF
TSB50UD1E
TSB50UD1E
TSB50UD1F
TSB50UD1F
TSB50UD1J
TSB50UD1J
TSB50UD2K
30
TSB50UD2K
TSB50UD2L
25
TSB50UD2L
TSB50UD2M
TSB50UD2M
25
TSB50UD2N
TSB50UD2N
TSB50UD2Q
25
TSB50UD2Q
SSB50UT1JFF
Flange
on Socket
DN150
Concentric
Taper Level invert tee*
DN350
DN400**DN400
Concentric Taper
DN350
SSB50UT1JTT
SSB50VE0YTT
16
SSB50VE0YTT
SSB50VE0NTT
SSB50UT1JFF
TSB50VE0Y
25
TSB50VE0Y
TSB50VE0N
DN400
SSB50VE0NTT
SSB50VE0PTT
16
SSB50VE0PTT
SSB50BE20TT
TSB50VE0N
SSB50VE0PFF
25
TSB50VE0P
TSB50BE2
SSB50BE20TT
BBB50BU20TT
16110107
BBB50BU20TT
TSB50BE2
BBB50BU20FF
25BBB50BU20FF
All Socket Tee
45°
90°
90°
22.5° 45°
45°
11.25° 22.5°
22.5°
11.25°
DN80 11.25°
DN300**
DN500**DN450
Flange & Socket Piece*
Flange on Socket
Flange
Flange && Socket
Spigot Piece*
Piece
Level Invert
Flange
& Spigot Piece
End Cap
End Cap
Tapers Concentric
UNIVERSAL
UNIVERSAL
Bend
Bends
DN450
DN150Socket
Socket
DN350Spigot
Spigot
DN400
90°
90°
DN450 45°
Flange & Socket Piece**
Flange & Spigot Piece
45°
22.5°
22.5°
11.25°
38
16
25
110107
38110108
51-
110108
38
SFB50CA00TT
SFB50CA00TT
38
SFB50CB00TT
SFB50CB00TT
SFB50CD00TT
16
SFB50CD00TT
SFB50CE00TT
-
Weight
Key Dimensions
Allowable
Allowable Key
Keydimensions
dimensionsPer Weight
Operating
Weight Per
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
Unit (Kg)
Pressure
LLmm
mm HHmm
mm
(Kg)
(PFA)
(PFA)
bar
525bar
183
220
40
40
110
40
40
40
71
40
40
40
230
40
40
230
40
16
16
450
16
16
16
680
16
16
210
16
16
16
210
16
16
16
325
16
16
325
680
680
210
325
230
210
230
320
325
325
325
340
325
443
400
443
443
443
420
555
555
675
430
675
348
16
40
555
40
40
348
378
480
378
290
40
290
160
500
160
170
16
330
16
443
40
675
40
16
16
16
348
-16
Concentric Taper
Taper
Flange & Socket Piece*
SFB50UD1JTT
SFB50UD2KTT
SFB50UD2KTT
SFB50UD2LTT
51- -
160
40
-
40
170
DN250
DN300
SFB50UD2LTT
SFB50UD2MTT
DN300
DN400
DN400
DN500
SFB50UD2MTT
SFB50UD2NTT
SFB50UD2NTT
SFB50UD2QTT
DN500
DN400
DN400
252
108
90.5
40
86.5
550
550
240
80.5
240
130
130
75
97.0
415
415
420
420
430
430
440
109
133.0
88.5
88.5
86.5
86.5
80.0
80.0
98.0
98.0
109.0
109.0
3.0
3.0
3.0
3.0
235.0
235.0
176.0
176.0
148.0
148.0
133.0
133.0
146.5
146.5
147.5
147.5
166.0
16
16
16
16
330
330
330
450
16
16
450
450
440
450
450
470
--
16
16
16
16
450
565
565
680
470
480
480
500
231.5
267.5
SFB50UD2QTT
SFB50VE0NTT
--
16
40
680
260
500
267.5
125.0
SFB50VE0NTT
SFB50BE20TT
--
16
260
170
125.0
88.0
170
88.0
Flangeoffered
Socket
* Product
with PN16 adjustable flange. For information on jointSFB50BE20TT
sets please refer to page 83
--
182
236
170
520
400
520
16
520
11.25°
SFB50CE00TT
75
Flange on Double Socket Tee*
DN80
SFB50UD1ETT
16
215
Flange
on Double
Tee*
DN80
SFB50UD1ETT
16
215
Flange
joint Socket
sets are
available toDN100
order, please
contact your customer
SFB50UD1FTT
- - service representative.
16
215
* Weights are to be used as a guide.
DN100
SFB50UD1FTT
16
215
DN150
SFB50UD1JTT
-16
330
DN150
DN200
DN200
DN250
400
40
-25 -
216.0
216.0
146.0
146.0
108.0
90.0 108.0
96.0
Please enquire96.0
389
280.0
280.0
Please enquire 204.0
340
340
204.0
415
111.0
Please
325 enquire111.0
420
121.5
325 enquire121.5
Please
430
143.0
430
143.0
440 90.0
150.5
440
150.5
450
173.0
450 107
173.0
460
180.5
460 108
180.5
480
221.0
480
221.0
500 130
280.5
500
280.5
400
133.0
103
-
290
25-
460
130
378
51
-
525
525
220
220
110
110
71
71
325
525
----
-
16
166.0
169.5
169.5
190.0
190.0
197.5
197.5
231.5
Notes.-
- For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
*- Product
with adjustable
flange.
For information
boltvalues
lengths,
please
datasheet
PAMRF03
Weightsoffered
are provided
for estimation
purposes
only andon
actual
may
vary refer
fromto
those
provided
in these tables
- Codes starting with ‘T’ are gasket inclusive
Notes.For information on Joint Sets please see page xx. All our Joint sets are CESWI 7th edition compliant
Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
44
36
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN500
Description
Description
Bends
90°
RAPID
RAPID
45°
Bend
Bends
22.5°
11.25°
Duckfoot
90º
Long
Duckfoot
All Radius
FlangeBend
Tee
Duckfoot
All Socket Tee
All
Flange
Flange
on Tee
Double Socket Tee*
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
90°
DN150
BBB50CA20TT
SSB50CA00TT
16
25 BBB50CA20FF
TSB50CA
25
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
600bar
210
375
16
40
375
600
525
16
40
375
220
16
40
375
110
385
375
71
BBB50CB20TT
SSB50CB00TT
BBB50CB20FF
TSB50CB
BBB50CD20TT
SSB50CD00TT
BBB50CD20FF
TSB50CD
11.25°
16
BBB50CE20TT
SSB50CE00TT
25
BBB50CE20FF
TSB50CE
600
16
40
BBB50CH20TT
SSB50CF00TT
16
BBB50CH20FF
SSB50CF00FF
25
16
40
1000
800
400
DN500
BBB50CF20TT
SSB50TE0QTT
BBB50CF20FF
SSB50TE0QFF
16
600
680
389
340
16
16
25
25
375
1000
179.0
96.0
241
252.0
280.0
241
373.0
204.0
BBB50TE2EFF
TSB50UD1E
16
1000
230
400
325
16
BBB50TE2FTT
SSB50UV1FTT
25
BBB50TE2FFF
TSB50UD1F
1000
16
16
500
1000
230
400 258
325
261.0
121.5
DN500 DN150
BBB50TE2JTT
16
SSB50UD1JTT
BBB50TE2JFF
25
TSB50UD1J
16
1000
1000
500
325
400
430 304
241.0
143.0
DN200
BBB50TE2KTT
SSB50UD2KTT
16
BBB50TE2KFF
TSB50UD2K
25
16
1400
1000
325
800
400
440 564
246.0
150.5
DN250
DN250
BBB50TE2LTT
SSB50UD2LTT
BBB50TE2LFF
TSB50UD2L
16
16
1000
443
400
450
274.0
173.0
DN300
DN300
BBB50TE2MTT
SSB50UD2MTT
BBB50TE2MFF
TSB50UD2M
16
16
1000
443
500
460
290.0
180.5
16
555
480
345.0
221.0
500
500 114
316.0
280.5
290.0
133.0
TSB50UD2N
16
BBB50TE2NTT
SSB50UD2QTT
25
BBB50TE2NFF
TSB50UD2Q
700
16
16
DN450
Flange on Socket Level invert tee*
DN300 DN150
DN500
Concentric Taper
DN350
BBB50TE2PTT
SSB50UT1JTT
16
BBB50TE2QTT
SSB50VE0YTT
BBB50TE2PFF
SSB50UT1JFF
25
BBB50TE2QFF
TSB50VE0Y
16
16
600
16
40
All Flange Radial
DN150 DN350
DN400
BBB50TW2QTT
SSB50VE0NTT
16
BBB50TT2FTT
SSB50VE0PTT
BBB50TW2QFF
TSB50VE0N
25
BBB50TT2FFF
TSB50VE0P
600
16
DN350
DN400
16
BBB50TE2YTT
16
25
Level invert tee
DN400 DN100
DN450
Flange & Socket Piece*
Cross
Flange & Spigot Piece
DN450 DN150
BBB50TT2JTT
16
SSB50BE20TT
BBB50XN2QTT
BBB50BU20TT
BBB50TT2JFF
25
TSB50BE2
BBB50XN2QFF
BBB50BU20FF
Socket
DN250
Spigot
DN300
BBB50TU2QTT
110107
16
BBB50VE2LTT
110108
BBB50VE2MTT
16
BBB50TU2QFF
25
BBB50VE2LFF
BBB50VE2MFF
25
Bellmouth
16
25
DN400
SFB50UD2NTT
-
DN400
SFB50VE0NTT
-
SFB50BE20TT
-
400
1000
1000
675
1000
348
500 267
500
400 111
500
16
40
1000
378
1400
290
40
16
600
16
1000
160
1000
170
400 130
16
1000
520
685
1200
500
600
16
280
16
150
16
16
DN350
BBB50VE2YTT
BBB50VE2YFF
16
Bends
90° please
SFB50CA00TT
Flange joint sets are available to order,
contact your customer- service representative.
DN400
BBB50VE2NTT
BBB50VE2NFF
16
* Weights are to be used as a guide.
45°
SFB50CB00TT
DN450
BBB50VE2PTT
BBB50VE2PFF
16
22.5°
SFB50CD00TT
Flat Taper
DN250
BBB50VT2LTT
BBB50VT2LFF
16
11.25°
SFB50CE00TT
DN300
BBB50VT2MTT
BBB50VT2MFF
16
Flange on Double Socket Tee*
DN80
SFB50UD1ETT
16
DN350
BBB50VT2YTT
BBB50VT2YFF
16
DN100
SFB50UD1FTT
16
DN400
BBB50VT2NTT
BBB50VT2NFF
16
DN150
SFB50UD1JTT
16
Bellmouth
BBB50BP20TT
BBB50BP20FF
16
DN200
SFB50UD2KTT
16
Loose Puddle Flange
BBB50PF00TT
BBB50PF00FF
16
DN250
SFB50UD2LTT
16
Blank Flange
BBB50QN20TT
BBB50QN20FF
16
DN300
SFB50UD2MTT
16
16
Notes.- For information on fixed flange joint sets please seeDN500
page 81. PleaseSFB50UD2QTT
note that our fixed flange joint sets
- are CESWI 7th edition
16compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
Flange Socket
210.0
108.0
322
BBB50TE2ETT
SSB50UD1ETT
SSB50UD2NTT
Taper
174.0
146.0
DN80
DN250 DN500
DN400
Blank Flange
UNIVERSAL
400
177
287.0
216.0
DN300
DN100
1000
16
45º Angle branch
End Cap
LooseTaper
Puddle Flange
Concentric
176
45°
25
BBB50TE2YFF
Tapers Concentric
174
22.5°
DN100**
All Flange Radial
All Flange Level
Invert
Flanged (PN16 Flanges)
16
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
800
121
400 102
850
83
790
700
85
600
80
260.0
111.0
304.0
88.5
564.0
86.5
241.0
80.0
248.0
98.0
361.0
109.0
429.0
3.0
114.0
3.0
147.5
600
550
600
240
600
130
500
75
500
215
500
215
500
330
300
330
150
450
430
685
440
790
450
450
470
133.0
235.0
152.0
176.0
189.0
148.0
140.0
133.0
144.0
146.5
151.0
147.5
172.0
166.0
83.0
169.5
85.0
190.0
84.0
197.5
565
480
231.5
680
500
267.5
415
420
260
125.0
170
88.0
45
37
Section 2: Product Range
DN600
Description
Description
Bends
90°
RAPID
RAPID
22.5°
Flange
on Tee
Double Socket Tee*
All
Socket
90°
36
48 -
SSB60CA00TT
SSB50CA00TT
TSB60CA
TSB50CA
Weight
Key Dimensions
Allowable Key dimensions
Per
Weight
Operating
L mm
H mm
Unit (kg)*Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
624 bar
273
283
191
40
624
525
36
48
140
40
283
220
22.5°
36
SSB60CD00TT
SSB50CD00TT
48
TSB60CD
TSB50CD
8540
140
110
DN100 11.25°
SSB60CE00TT
SSB50CE00TT
TSB60CE
TSB50CE
40
220
94
71
345
DN600
SSB60TE0RTT
SSB50CF00TT
SSB60TE0RFF
SSB50CF00FF
11.25°
All Socket Tee
Duckfoot
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
36
48
45°
Bend
Bends
All Socket Tee
Push-fit (Rapid)
DN200
45°
SSB60CB00TT
SSB50CB00TT
TSB60CB
TSB50CB
40
800
147
126
150.0
108.0
400
292.0
280.0
455
340
163.0
204.0
355
Please enquire
DN80
DN500
SSB60UD1ETT
SSB50TE0QTT
SSB60UD1EFF
SSB50TE0QFF
Flange on Double Socket Tee* DN300 DN100
DN80
SSB60UV1FTT
SSB50UD1ETT
TSB60UV1F
TSB50UD1E
455
16
370
340
230
Please
475
325 enquire 190.0
111.0
DN100
DN400 DN150
SSB60UD1JTT
SSB50UV1FTT
TSB60UD1J
TSB50UD1F
16
570
340
230
380
490 enquire 121.5
172.0
325
Please
SSB60UV2KTT
SSB50UD1JTT
TSB60UD2K
TSB50UD1J
SSB60UD2MTT
SSB50UD2KTT
TSB60UD2M
TSB50UD2K
DN80** DN250
DN400
16
SSB60UD2NTT
SSB50UD2LTT
DN600
DN100** DN300
DN600
Flange on Double
Socket Tee
DN200
DN150
DN300
DN200
Flange on Socket Level invert tee*
DN150
DN400
Concentric Taper
DN400
DN500
DN150**
DN300** DN450
Flange on Socket Level invert tee*
Concentric Taper
Flange & Socket Piece*
Flange & Spigot Piece
DN150
DN500
DN400** DN350
Flange & Spigot Piece
UNIVERSAL
End Cap
Tapers Concentric
Bend
UNIVERSAL
Bends
Flange & Socket Piece**
Flange on Double Socket Tee*
Flange & Spigot Piece
540168
450
279.0
173.0
16
16
340
800
443
475
580
460169
402.5
180.5
354
555
450
480
176.0
221.0
460
675
500
348
258
540
378
170
290
400
155.0
280.5
125.0
133.0
120.0
88.5
SSB60VE0NTT
SSB50UD2QTT
TSB60VE0N
TSB50UD2Q
25
TSB60VE0P
SSB50UT1JFF
16
SSB60VE0PTT
25
25 BBB50BU20FF
22.5°
90°
11.25°
45°
DN80
22.5°
455
570
443
SSB60UT1JFF
TSB50UD2N
110086
16
BBB50BU20TT
DN500
340
16
SSB60UT1JTT
SSB50UD2NTT
DN150 Spigot
45°
235.0
150.5
TSB60UD2R
TSB50UD2M
25
DN450
Socket
DN450
196.5
143.0
520
440
SSB60UD2RTT
SSB50UD2MTT
16
BBB60BU20FF
TSB50VE0P
TSB50BE2
Socket
90°
Spigot
500
430
452
325
25
TSB60UD2N
TSB50UD2L
BBB60BU20TT
SSB50VE0PTT
110085
SSB50BE20TT
DN400
340
325
400
DN400
DN600**
16
800
16
30
SSB50UT1JTT
SSB60VE0QTT
16
SSB50VE0YTT
SSB60BE20TT
SSB50VE0NTT
Flange on Socket
End
Cap
Flange
& Socket Piece*
Level Invert
25
340
680
208.5
146.0
96.0
Please enquire 136.0
340
16
311.0
216.0
16
110107
SFB60CA00TT
110108
36
SFB60CB00TT
36
TSB60VE0Q
25
TSB50VE0Y
TSB60BE2
TSB50VE0N
25
-48 -
48
16
16
16
340
475
452
40
520
360
40
16
16
40
570
40
16
40
800
16
40
16
580
560
160
450
520
40
360
40
645
SFB60CD00TT
SFB50CA00TT
36
48 --
40
258
SFB60CE00TT
SFB50CB00TT
16
SFB60UD1ETT
SFB50CD00TT
-25
--
40
190
16
SFB60UD1FTT
SFB50CE00TT
25 --
560
16
16
DN100
11.25°
DN150
SFB60UD1JTT
16
Flange
on Double
Socket
DN80 pleaseSFB50UD1ETT
16
Flange
joint sets
areTee*
available to order,
contact your customer --service representative.
DN200
SFB60UD2KTT
16
* Weights are to be used as a guide.
DN100
SFB50UD1FTT
16
172
235
325
378
170
354
16
460
322
171
127
285
121
150
550
85
240
118
140
475
149.0
86.5
159.0
80.0
3.5
98.0
3.5
109.0
3.0
350.5
3.0
262.0
217.0
235.0
194.0
176.0
340
130
340
75
480159
229.5
148.0
229.0
133.0
340
215
340
215
490
415
500
420
232.0
146.5
236.5
147.5
DN250
DN150
DN300
DN200
DN400
DN250
SFB60UD2LTT
SFB50UD1JTT
SFB60UD2MTT
SFB50UD2KTT
SFB60UD2NTT
SFB50UD2LTT
----
16
16
16
16
16
16
570
330
570
330
570
450
510
430
520
440
540
450
246.0
166.0
288.0
169.5
307.0
190.0
DN600
DN300
SFB60UD2RTT
SFB50UD2MTT
SFB60BE20TT
SFB50UD2NTT
---
16
16
16
16
800
450
180
565
580
470
480
404.5
197.5
125.0
231.5
DN500 on jointSFB50UD2QTT
* Product offered with PN16 adjustable flange. For information
sets please refer to page 83
-
16
680
500
267.5
Taper
Notes.-
-
Flange & Socket Piece*
DN400
DN400
SFB50VE0NTT
260
125.0
-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
Socket
16
170
88.0
- Flange
Weights are
provided for estimation purposes only and actual valuesSFB50BE20TT
may vary from those provided in-these tables
- Codes starting with ‘T’ are gasket inclusive
46
38
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN600
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
BBB60CA20TT
16
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
700
324
BBB60CA20FF
16
700
25
426
264
45°
BBB60CB20TT
BBB60CB20FF
16
426
22.5°
BBB60CD20TT
BBB60CD20FF
16
426
11.25°
11.25°
16
BBB60CE20TT
25
BBB60CE20FF
426
16
426
90º Long
Radius Bend
Duckfoot
BBB60CH20TT
16
BBB60CH20FF
25
16
700
900
455
Duckfoot
BBB60CF20TT
BBB60CF20FF
16
700
455
22.5°
All Flange Tee
All Flange Tee
DN80
426
25
1100
450
267
264.0
267.0
268
268.0
493
379.0
349
569.0
DN80
BBB60TE2ETT
BBB60TE2EFF
16
1100
450
16
BBB60TE2FTT
25
BBB60TE2FFF
1100
16
450
1100
450 350
350.0
DN150
DN150
BBB60TE2JTT
16
BBB60TE2JFF
25
16
1100
1100
450
450 352
398.0
DN200
BBB60TE2KTT
BBB60TE2KFF
16
1100
450
408.0
DN250
BBB60TE2LTT
BBB60TE2LFF
16
1100
450
DN450
All Flange Level
Invert
16
25
DN100
DN100
DN300
All Flange Radial
16
431.0
16
16
25
1100
25
1100
550
550
369
404
349.0
358.0
DN300
BBB60TE2MTT
BBB60TE2MFF
16
1100
550
DN600
DN350
16
BBB60TE2YTT
25
BBB60TE2YFF
1100
16
550
1100
550 447
385.0
DN400
BBB60TE2NTT
16
BBB60TE2NFF
25
16
1600
1100
900
550 942
436.0
DN450
BBB60TE2PTT
BBB60TE2PFF
16
1100
550
404.0
DN500
BBB60TE2QTT
BBB60TE2QFF
16
1100
550
16
193678
193679
25
1100
16
1100
550
396
447.0
DN150
DN200
DN600
1100
450
450
386
369.0
409.0
All Flange
Radial
Tapers
Concentric
DN300
BBB60TW2RTT
16
BBB60TW2RFF
25
16
800
1600
900 171
732.0
Level invert tee
DN100
DN350
BBB60TT2FTT
BBB60TT2FFF
25
16
700
1100
435
298.0
DN150
BBB60TT2JTT
BBB60TT2JFF
16
1100
450
DN200
DN400
Cross
45º Angle branch
Concentric Taper
Bellmouth
16
16
25
600
167
164
360.0
BBB60TT2KTT
BBB60TT2KFF
16
1100
450
DN450
16
BBB60XN2RTT
25
BBB60XN2RFF
600
16
1100
550 175
523.0
DN500
BBB60TU2RTT
16
BBB60TU2RFF
25
16
600
1300
1100 190
550.0
BBB60VE2MTT
BBB60VE2MFF
16
800
DN300
16
25
300
810
122
396.0
171.0
DN350
BBB60VE2YTT
BBB60VE2YFF
16
700
Loose Puddle Flange
DN400
16
BBB60VE2NTT
25
BBB60VE2NFF
165
16
900
600
120
164.0
Blank Flange
DN450
BBB60VE2PTT
16
BBB60VE2PFF
25
16
600
125
230.0
DN500
BBB60VE2QTT
BBB60VE2QFF
16
600
232.0
BBB60VT2MTT
BBB60VT2MFF
16
500
203.0
BBB60VT2YTT
BBB60VT2YFF
16
500
245.0
Flange joint sets are available to order, please contact your customer service representative.
Flat Taper
* Weights are to be used as DN300
a guide.
DN350
167.0
DN400
BBB60VT2NTT
BBB60VT2NFF
16
500
255.0
DN500
BBB60VT2QTT
BBB60VT2QFF
16
500
268.0
Bellmouth
BBB60BP20TT
BBB60BP20FF
16
300
810
122.0
Loose Puddle Flange
BBB60PF00TT
BBB60PF00FF
16
165
900
120.0
Blank Flange
BBB60QN20TT
BBB60QN20FF
16
133.0
Notes.-For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
47
39
Section 2: Product Range
DN700
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
34
46
Description
Description
Bends
90°
RAPID
45°
Bend
46 -
34
90°
22.5°
45°
11.25° 22.5°
SSB70CA00TT
34
TSB70CA
46
SSB70CB00TT
TSB70CB
34
SSB70CD00TT
46
TSB70CD
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Pallet (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
670bar
455
330
336
30
670
175
30
336
95
30
158
271
235
584.0
319.0
239.0
Flange on Double
DN150 11.25°
(facing)**
Tee Socket Tee
FlangeSocket
on Double
DN150*
SSB70CE00TT
TSB70CE
30
87
16
SSB70UD1JTT
25
TSB70UD1J
365
16
520
365
Please
520 enquire269.0
DN250 DN200*
SSB70UD2KTT
16
TSB70UD2K
25
16
365
365
535
525 334
265.0
DN250*
SSB70UV2LTT
SSB70UV2LFF
16
365
535
271.0
DN400**
Please enquire
TSB70UD2N
16
585
555
351.0
16
SSB70UD2RTT
25
TSB70UD2R
915
16
600
915
585 546
499.0
DN700
SSB70TD2STT
TSB70TD2S
16
915
600
546.0
SSB70UT2KTT
SSB70UT2KFF
16
585
500
DN500
SSB70VE0QTT
SSB70VE0QFF
30
480
DN500 DN600
34
SSB70VE0RTT
46
SSB70VE0RFF
480
30
SSB70BE20TT
34
TSB70BE2
46
SEB70BU20TT
SEB70BU20FF
DN600
Flange & Socket Piece**
Flange & Spigot Piece
555
SSB70UD2NTT
Flange & Spigot Piece
End Cap
585
DN400*
Concentric Taper
Flange & Socket Piece
25
DN700 DN600*
Flange on Socket
FlangeLevel
on Socket
Level invert tee*
DN200
Invert
DN200
Tapers Concentric
16
204.0
Socket
Spigot
16
16
25
110296
16110295
25
-
25 -
585
500
300
346.0
198.0
268
215
176.0
16
268
190
196
166.0
16
600
190
202
-
600
-
206
187.0
3.5
3.5
UNIVERSAL
Flange joint sets are available to order, please contact your customer service representative.
Bend* Weights are to be used as a guide.
45°
Flange on Double Socket Tee*
Flange & Socket Piece
SFB70CB00TT
-
30
336
490.0
22.5°
SFB70CD00TT
-
30
158
400.0
11.25°
SFB70CE00TT
-
30
87
350.0
DN150
SFB70UD1JTT
-
16
365
520
403.0
DN200
SFB70UD2KTT
-
16
365
525
428.0
DN250
SFB70UD2LTT
-
16
365
535
455.5
DN300
SFB70UD2MTT
-
16
585
530
510.0
DN400
SFB70UD2NTT
-
16
585
555
570.0
SFB70BE20TT
-
16
190
259.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
48
40
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN700
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
45º Angle branch
Tapers Concentric
Concentric Taper
Flat Taper
Loose Puddle Flange
Blank Flange
BBB70CA20FF
16
800
25
478
BBB70CB20TT
BBB70CB20FF
16
478
BBB70CD20TT
BBB70CD20FF
16
300
11.25°
11.25°
16
BBB70CE20TT
25
BBB70CE20FF
230
16
230
BBB70CF20TT
16
BBB70CF20FF
25
16
800
800
520
DN150
DN200*
(facing)**
BBB70UE2JTT
BBB70UE2JFF
16
BBB70UE2KTT
16
BBB70UE2KFF
25
DN250*
BBB70UV2LTT
DN150*
DN300
All Flange Level
Level Invert
invert tee
16
45°
Duckfoot
Duckfoot
All Flange Tee
BBB70CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
800
423
22.5°
22.5°
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
16
25
300
342
561.0
338.0
258.0
343
223.0
520 586
520
746.0
650
16
650
650
520
525
Please enquire 302.0
BBB70UV2LFF
16
650
535
25
780
530
342
299.0
309.0
DN300*
BBB70UE2MTT
BBB70UE2MFF
16
870
530
DN450
DN400*
16
BBB70UE2NTT
25
BBB70UE2NFF
920
16
560
870
555 401
388.0
DN600*
DN700
BBB70UE2RTT
16
BBB70UE2RFF
25
16
1200
1200
600
585 548
536.0
DN700
BBB70TE2STT
BBB70TE2SFF
16
1200
600
510.0
DN200
BBB70TT2KTT
BBB70TT2KFF
16
870
500
BBB70TU2STT
BBB70TU2SFF
16
1500
1150
DN200
DN400
DN400
16
16
25
25
650
800
194589
194590
DN450
DN450
16
BBB70VE2PTT
25
BBB70VE2PFF
16
700
16
DN500
DN500
16
BBB70VE2QTT
25
BBB70VE2QFF
DN600
DN600
16
BBB70VE2RTT
DN400
DN500
500
268
220
600
335.0
239.0
770.0
220.0
700
213
285.0
600
16
600
208
266.0
25
BBB70VE2RFF
600
16
600
243
243.0
BBB70VT2NTT
16
BBB70VT2NFF
25
16
165
600
1000
BBB70VT2QTT
16
BBB70VT2QFF
25
16
600
DN600
BBB70VT2RTT
BBB70VT2RFF
16
600
Flange joint sets are available
to order, please
contact your customer
service representative.
Bellmouth
BBB70BP20TT
BBB70BP20FF
16
500
* Weights are to be used as a guide.
Blank Flange
335
BBB70QN20TT
BBB70QN20FF
16
Please enquire 291.0
163
330.0
340.0
945
259.0
166.0
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83.
Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
49
41
Section 2: Product Range
DN800
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
32
43
Description
Description
Bends
90°
RAPID
45°
Bend
90°
22.5°
45°
11.25°
22.5°
32
43 -
SSB80CA00TT
TSB80CA
32
Weight
Key Dimensions
Allowable Key dimensions
Per
Weight
Operating
L mm
H mm
Unit (kg)*Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
735 bar
605
370
434
30
735
SSB80CB00TT
43
TSB80CB
195
30
365
32
SSB80CD00TT
43
TSB80CD
110
30
171
295
414.0
303.0
SSB80CE00TT
TSB80CE
16
SSB80UD1JTT
25
TSB80UD1J
355
16
580
355
Please
580 enquire 332.0
DN200 DN200*
SSB80UD2KTT
16
TSB80UD2K
25
16
355
355
585
Please enquire
DN250*
SSB80UD2LTT
TSB80UD2L
16
355
DN400*
DN400 DN600*
DN600**
Flange on Socket Level invert tee*
Concentric Taper
Flange on Socket
Level
Invert
Flange
& Socket
Piece
Flange & Spigot Piece
Tapers Concentric
End Cap
DN800
DN800
DN200
DN600
DN700
DN200
DN600
Socket
DN700 Spigot
UNIVERSAL
Flange & Socket Piece**
Bend
Flange & Spigot Piece
45°
22.5°
16
25
SSB80UD2NTT
TSB80UD2N
16
SSB80UD2RTT
25
TSB80UD2R
SSB80TD2TTT
TSB80TD2T
SSB80UT2KTT
SSB80UT2KFF
16
16
25
25
615
1015
Please
645 enquire 642.0
16
1015
16
1045
Flange & Socket Piece
575
645
16
575
1015
675
TSB80VE0S
30
280
SSB80BE20TT
16
TSB80BE2
25
16
575
200
540
SEB80BU20TT
SEB80BU20FF
16
600
-
30
468
43 -
280-
16
25
200
16
SFB80CD00TT
25
-
468
-
32 111068
SFB80CB00TT
349.0
575
16
SSB80VE0STT
111067
336.0
585
Please enquire
TSB80VE0R
43
585
585
SSB80VE0RTT
32
253.5
355
435.0
675
674.0
540
426.0
Please enquire
724
255.0
243.0
364
270
220.0
250.0
3.5
253
364
30
170
600
615
Please enquire 3.5
30
Flange joint sets are available to order,
contact your customer- service representative.
11.25° pleaseSFB80CE00TT
30
*
Weights
are
to
be
used
as
a
guide.
Flange on double socket tee*
DN200
SFB80UD2KTT
16
DN600
91
696.0
Flange on Double
DN150 11.25°
(facing)**
Socket
Tee Socket Tee
Flange
on Double
DN150*
DN250
30
343
254
90
700.0
550.0
470.0
355
585
530.0
645
845.0
SFB80UD2RTT
-
16
1015
SFB80BE20TT
-
16
200
385.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
50
42
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN800
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
All Flange Level
Invert
Tapers Concentric
Level invert tee*
45º Angle branch
Concentric Taper
Loose Puddle Flange
Blank Flange
Flat Taper
16
BBB80CA20FF
25
16
529
900
45°
BBB80CB20TT
BBB80CB20FF
16
529
BBB80CD20TT
BBB80CD20FF
16
335
11.25°
11.25°
16
BBB80CE20TT
25
BBB80CE20FF
255
16
255
Duckfoot
Duckfoot
All Flange Tee
BBB80CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
900
571
22.5°
22.5°
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
25
335
444
448
778.0
458.0
336.0
451
286.0
BBB80CF20TT
16
BBB80CF20FF
25
16
900
900
590
BBB80UE2JTT
BBB80UE2JFF
16
690
590 798
580
1003.0
DN150*
396.0
DN300
16
25
820
585
435
392.0
DN200*
BBB80UE2KTT
BBB80UE2KFF
16
690
585
DN450
DN250*
16
BBB80UV2LTT
25
BBB80UV2LFF
980
16
615
690
585 508
401.0
DN300*
DN800
BBB80UE2MTT
16
BBB80UE2MFF
25
16
1350
910
675
435.0
DN400*
BBB80UE2NTT
BBB80UE2NFF
16
910
585 741
615
495.0
DN450*
BBB80UE2PTT
BBB80UE2PFF
16
1350
615
508.0
DN200
DN600*
16
BBB80UE2RTT
25
BBB80UE2RFF
690
16
540
1350
645 388
701.0
DN800
DN500
BBB80TE2TTT
16
BBB80TE2TFF
25
16
800
1350
675 285
734.0
DN200
BBB80UT2KTT
BBB80UT2KFF
16
910
540
489.0
1300
DN600
16
25
600
BBB80TU2TTT
BBB80TU2TFF
16
1600
DN500
BBB80VE2QTT
BBB80VE2QFF
16
800
DN600
16
BBB80VE2RTT
25
BBB80VE2RFF
185
16
1100
600
DN700
16
25
600
DN700
BBB80VE2STT
16
BBB80VE2SFF
25
16
600
DN500
BBB80VT2QTT
BBB80VT2QFF
16
600
DN700
BBB80VT2STT
BBB80VT2SFF
16
600
BBB80BP20TT
BBB80BP20FF
16
380
Blank Flange
BBB80QN20TT
BBB80QN20FF
16
295
1005.0
480.5
Please enquire 354.0
228
269.0
285.0
Flange joint sets are available to order, please contact your customer service representative.
DN600
BBB80VT2RTT
BBB80VT2RFF
16
600
* Weights are to be used as a guide.
Bellmouth
275
275.0
295.0
1055
203.0
230.0
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83
Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
51
43
Section 2: Product Range
DN900
Description
Description
Bends
90°
RAPID
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
31
42
45°
Bend
22.5°
42 -
31
90°
45°
11.25° 22.5°
SSB90CA00TT
31
TSB90CA
42
SSB90CB00TT
TSB90CB
31
SSB90CD00TT
42
TSB90CD
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
880bar
813
415
583
30
880
220
30
404
120
30
198
461
393
800.0
545.0
405.5
Flange on Double
DN150 11.25°
(facing)**
Tee Socket Tee
FlangeSocket
on Double
DN200*
SSB90CE00TT
TSB90CE
30
103
16
SSB90UD2KTT
25
SSB90UD2KFF
375
16
600
375
645 439
419.0
DN200 DN400*
SSB90UD2NTT
16
SSB90UD2NFF
25
16
375
595
645
Please enquire
675
536.0
DN600*
SSB90UD2RTT
SSB90UD2RFF
16
1145
705
823.0
DN250
16
25
375
640
DN900
SSB90TD2UTT
SSB90TD2UFF
16
1145
DN400 DN200
Flange on Socket Level invert tee*
16
SSB90UT2KTT
25
SSB90UT2KFF
595
16
675
595
Concentric Taper
DN600**DN700
SSB90VE0STT
16
SSB90VE0SFF
25
30
1145
480
705
DN800
SSB90VE0TTT
SSB90VE0TFF
30
280
SSB90BE20TT
SSB90BE20FF
16
210
SEB90BU20TT
SEB90BU20FF
DN900
Flange & Socket Piece
Flange on Socket
FlangeLevel
& Spigot
Piece
Invert
UNIVERSAL
Bend Tapers Concentric
Flange on double socket tee*
& Piece
Spigot Piece
FlangeFlange
& Socket
1145
750
878.0
Please
580 enquire542.0
883
750
975
338.0
307.0
268.0
599
16
600
580
471
31
SFB90CB00TT
42 -
480
30
415
384
916.0
22.5°
SFB90CD00TT
-
30
280
220
355
770.0
11.25°
SFB90CE00TT
-
30
120
DN600
SFB90UD2RTT
16
1145
16
DN700 45°
Flange & Socket Piece**
25
Please enquire
25
DN200
DN800
16
325.5
16
25
16
SFB90BE20TT
25 -
-
210
600
16
210
705
327
320
298.0
696.0
1205.0
450.0
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
52
44
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN900
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
All Flange Level
Invert
16
BBB90CA20FF
16
1000
25
581
45°
BBB90CB20TT
BBB90CB20FF
16
581
BBB90CD20TT
BBB90CD20FF
16
375
11.25°
11.25°
16
BBB90CE20TT
25
BBB90CE20FF
280
16
280
Duckfoot
Duckfoot
All Flange Tee
BBB90CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
1000
750
22.5°
22.5°
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
25
375
576
588
1025.0
587.0
437.0
592
363.0
BBB90CF20TT
16
BBB90CF20FF
25
16
1000
1000
645
BBB90UE2JTT
BBB90UE2JFF
16
730
645 1050
600
1751.0
DN150*
483.0
DN300
16
25
880
650
550
480.0
DN200*
BBB90UE2KTT
BBB90UE2KFF
16
730
645
DN450
DN250*
16
BBB90UV2LTT
25
BBB90UV2LFF
1030
16
680
730
640 630
482.0
DN300*
DN900
BBB90UE2MTT
16
BBB90UE2MFF
25
16
1500
950
750
550.0
DN400*
BBB90UE2NTT
BBB90UE2NFF
16
950
660 974
675
598.0
DN450*
BBB90UE2PTT
BBB90UE2PFF
16
1500
680
630.0
DN200
DN600*
16
BBB90UE2RTT
25
BBB90UE2RFF
730
16
580
1500
705 483
885.0
DN700
DN900
16
BBB90TE2UTT
25
BBB90TE2UFF
600
16
1500
750 333
940.0
Level invert tee*
DN200
DN800
BBB90UT2KTT
16
BBB90UT2KFF
25
16
600
950
580 364
483.0
Concentric Taper
DN700
BBB90VE2STT
BBB90VE2SFF
16
600
BBB90VE2TTT
BBB90VE2TFF
16
600
16
BBB90BP20TT
25
BBB90BP20FF
16
390
Tapers Concentric
Loose Puddle Flange
DN800
Blank Flange
Bellmouth
16
25
185
BlankFlange
Flangejoint sets are available to order, please
BBB90QN20TT
BBB90QN20FF
16
contact your customer
service representative.
1200
221
1165 299
414.0
359.0
239.0
300.0
* Weights are to be used as a guide.
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83
Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
53
45
Section 2: Product Range
DN1000
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
30
41
Description
Description
Bends
90°
RAPID
45°
Bend
41 -
30
90°
22.5°
45°
11.25° 22.5°
SSC10CA00TT
30
TSC10CA
41
SSC10CB00TT
TSC10CB
30
SSC10CD00TT
41
TSC10CD
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
1005bar
1045
460
741
30
1000
240
30
440
130
30
218
764
489
1461.0
703.5
507.5
Flange on Double
DN150 11.25°
(facing)**
Tee Socket Tee
FlangeSocket
on Double
DN150*
SSC10CE00TT
TSC10CE
30
118
16
SSC10UD1JTT
25
SSC10UD1JFF
379
16
705
379
705 534
447.0
DN300 DN200*
SSC10UD2KTT
16
SSC10UD2KFF
25
16
599
379
720
705 626
510.0
DN250*
SSC10UV2LTT
SSC10UV2LFF
16
379
705
519.0
DN400
16
25
599
735
414.5
724
DN300*
SSC10UD2MTT
SSC10UD2MFF
16
599
720
DN600**DN400*
16
SSC10UD2NTT
25
SSC10UD2NFF
1290
16
765
599
7351056
644.0
DN600*
SSC10UD2RTT
SSC10UD2RFF
16
1258
765
1032.0
DN800
SSC10TD2TTT
SSC10TD2TFF
16
1258
795
1082.0
DN1000
Flange on Socket
Level Invert
16
25
1259
830
1257
569.0
DN1000
SSC10TD2VTT
SSC10TD2VFF
16
1258
830
1137.0
DN200 DN200
Flange on Socket Level invert tee*
16
SSC10UT2KTT
25
SSC10UT2KFF
599
16
630
599
630 569
520.0
Concentric
Taper
Tapers
Concentric
DN800 DN800
SSC10VE0TTT
30
SSC10VE0TFF
41
30
480
480
468
417.0
DN900 DN900
SSC10VE0UTT
30
SSC10VE0UFF
41
30
280
280
446
378.0
Flange & Socket Piece
SSC10BE20TT
SSC10BE20FF
16
220
Flange & Spigot Piece
SEC10BU20TT
SEC10BU20FF
16
600
Flange & Socket Piece**
16
Flange & Spigot Piece
16
UNIVERSAL
25
25
220
600
contact your customer- service representative.
BendFlange joint sets are available to order,
45° please
SFC10CB00TT
30
* Weights are to be used as a guide.
Flange on double socket tee*
Flange & Socket Piece
415
395
460
359.0
376.0
1085.0
22.5°
SFC10CD00TT
-
30
240
899.0
11.25°
SFC10CE00TT
-
30
130
800.0
DN600
SFC10UD2RTT
-
16
1265
SFC10BE20TT
-
16
220
765
1404.0
550.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- Codes starting with ‘T’ are gasket inclusive
54
46
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN1000
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
Tapers Concentric
Bellmouth
Blank Flange
BBC10CA20FF
16
1100
25
632
BBC10CB20TT
BBC10CB20FF
16
632
BBC10CD20TT
BBC10CD20FF
16
410
11.25°
11.25°
16
BBC10CE20TT
25
BBC10CE20FF
310
16
310
16
25
410
757
773
1348.0
771.0
581.0
778
482.0
BBC10CF20TT
16
BBC10CF20FF
25
16
1100
1100
710
BBC10UE2JTT
BBC10UE2JFF
16
770
710 1380
705
2303.0
DN150*
633.0
DN200
16
25
770
705
690
631.0
DN200*
BBC10UE2KTT
BBC10UE2KFF
16
770
705
DN300**
DN250*
16
BBC10UV2LTT
25
BBC10UV2LFF
990
16
720
770
705 703
695.0
DN300*
DN400
BBC10UE2MTT
16
BBC10UE2MFF
25
16
990
990
720
720 760
754.0
DN400*
BBC10UE2NTT
BBC10UE2NFF
16
990
735
767.0
DN450
Flange
Level All
invert
tee* Level
InvertTaper
Concentric
16
45°
Duckfoot
Duckfoot
All Flange Tee
BBC10CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
1100
999
22.5°
22.5°
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
25
1080
745
798
DN600*
BBC10UE2RTT
BBC10UE2RFF
16
1650
765
DN1000
DN1000
16
BBC10TE2VTT
25
BBC10TE2VFF
1650
16
825
1650
830 1289
1260.0
DN200
BBC10UT2KTT
BBC10UT2KFF
16
990
630
627.0
DN800
DN200
BBC10VE2TTT
16
BBC10VE2TFF
25
16
770
600
630
DN900
BBC10VE2UTT
BBC10VE2UFF
16
600
390
DN800
DN900
Loose Puddle Flange
16
25
600
627
BBC10BP20TT
BBC10BP20FF
16
16
BBC10QN20TT
25
BBC10QN20FF
600
16
454
25
200
342
16
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83
16
25
Notes.- Blank Flange
- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights
are provided
estimation
purposes only
actualplease
values may
vary fromyour
thosecustomer
provided in these
tablesrepresentative.
Flange
jointforsets
are available
toand
order,
contact
service
1200
418
1155.0
520.0
447.0
360.0
400.0
405
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
55
47
Section 2: Product Range
DN1200
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
29
39
Description
Description
Bends
90°
RAPID
45°
Bend
22.5°
FlangeFlange
on Double
Socket Tee
on Double
Socket Tee
Tapers Concentric
Flange & Spigot Piece
SSC12CB00TT
SSC12CB00FF
39
538
285
SSC12CD00FF
30
259
29
SSC12CE00TT
39
SSC12CE00FF
150
30
138
DN200DN200*
SSC12UD2KTT
29
SSC12UD2KFF
25
16
823
DN300*
SSC12UD2MTT
SSC12UD2MFF
DN300
29
25
Flange & Socket Piece
904
1015.0
644.0
757
478.0
855
880
880 795
949.0
16
855
838
927.0
823
838
916
DN400*
SSC12UD2NTT
SSC12UD2NFF
16
855
835
DN400 DN600*
29
SSC12UD2RTT
25
SSC12UD2RFF
823
16
835
855
8851018
DN600**DN800
SSC12TD2TTT
29
SSC12TD2TFF
25
16
823
1245
885
9151190 1353.0
DN900
SSC12TD2UTT
SSC12TD2UFF
DN1000
SSC12TD2VTT
SSC12TD2VFF
DN1200DN1200
29
SSC12TD2BTT
DN200
DN1000
DN200
DN1000
943.0
977.0
16
1245
930
1397.0
16
1245
920
1380.0
25
SSC12TD2BFF
1480
16
950
1480
9501958 1732.0
SSC12UT2KTT
SSC12UT2KFF
16
855
700
SSC12VE0VTT
SSC12VE0VFF
30
480
SSC12BE20TT
SSC12BE20FF
16
240
SEC12BU20TT
SEC12BU20FF
16
600
29
29
29
25
25
1245
930
1573
1084.0
840
708
543.0
484.0
39
480
29
25
240
45°
SFC12CB00TT
29
25
30
600
550
22.5°
SFC12CD00TT
30
285
DN200
SFC12UD2KTT
16
823
880
1421.0
DN250
SFC12UV2LTT
16
823
873
1423.0
DN300
SFC12UD2MTT
16
823
838
1428.0
DN400
SFC12UD2NTT
16
823
835
1457.0
DN600
SFC12UD2RTT
16
840
885
1510.0
SFC12BE20TT
16
240
Flange joint sets are available to order, please contact your customer service representative.
11.25°
SFC12CE00TT
30
* Weights are to be used as a guide.
Flange on double socket tee*
1171
30
SSC12CD00TT
Flange & Socket Piece**
UNIVERSAL
Bend Flange & Spigot Piece
29
550
22.5°
Flange on Socket Level invert tee*
Flange & Socket Piece
45°
11.25° 11.25°
DN900
Flange on Socket
Concentric
LevelTaper
Invert
39 -
29
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
1220bar
1663
526.0
635
567
1487.0
1116.0
150
950.0
720.0
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Notes.-For information on gaskets and joint sets (Rapid, Universal and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
56
48
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN1200
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
90°
90°
45°
Duckfoot
All Flange Tee
InvertTaper
Concentric
Tapers Concentric
Bellmouth
Blank Flange
29
BBC12CA20FF
16
1355
25
750
45°
BBC12CB20TT
BBC12CB20FF
16
746
BBC12CD20TT
BBC12CD20FF
16
468
11.25°
11.25°
29
BBC12CE20TT
25
BBC12CE20FF
346
16
346
29
25
467
1187
1213
2625.0
1205.0
1018.0
1220
858.0
BBB12CF20TT
29
BBB12CF20FF
25
16
1240
1355
838
BBC12UE2KTT
BBC12UE2KFF
16
1245
840 1009
880
4150.0
DN200*
1269.0
DN300**
DN200
29
25
1240
880
940
1259.0
DN300*
BBC12UE2MTT
BBC12UE2MFF
16
1245
838
DN400
DN400*
29
BBC12UE2NTT
25
BBC12UE2NFF
1240
16
835
1245
835 1101
1263.0
DN600*
BBC12UE2RTT
BBC12UE2RFF
16
1245
885
1304.0
DN600**
Flange
Level All
invert
tee Level
BBC12CA20TT
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
1355
1573
22.5°
22.5°
All Flange Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
29
25
29
25
1250
885
1259
DN1000
BBC12TE2VTT
BBC12TE2VFF
16
1665
920
1686.0
DN1200
DN1200
29
BBC12TE2BTT
25
BBC12TE2BFF
1900
16
950
1900
2055
950
1979.0
DN200
BBC12TT2KTT
BBC12TT2KFF
16
1245
700
1277.0
DN600
DN200
BBC12VE2RTT
29
BBC12VE2RFF
25
16
850
1490
700
DN1000
BBC12VE2VTT
BBC12VE2VFF
16
860
16
470
DN600
DN1000
Loose Puddle Flange
29
BBC12BP20TT
25
BBC12BP20FF
1490
29
BBC12QN20TT
25
BBC12QN20FF
860
16
25
225
29
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83
29
25
Notes.- Blank Flange
- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights
are provided
estimation
purposes only
actualplease
values may
vary fromyour
thosecustomer
provided in these
tablesrepresentative.
Flange
jointforsets
are available
toand
order,
contact
service
945
1523
745
720
1570
980.0
717.0
520.0
662.0
487
653
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
57
49
Section 2: Product Range
DN1400
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
28
38
Description
Description
Bends
45°
RAPID
Bend
22.5°
11.25°
Flange on Double
Socket Tee
Flange on Double Socket Tee
Concentric Taper
Flange & Socket Piece
Flange & Spigot Piece
Tapers Concentric
38 -
28
45°
SSC14CB00TT
SSC14CB00FF
28
38
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
522bar
1500
264
1215
30
522
143
1029
1555.0
22.5°
SSC14CD00TT
SSC14CD00FF
30
264
DN300 11.25°
16
SSC14CE00TT
25
SSC14CE00FF
30
143
DN400 DN600*
SSC14UD2RTT
16
SSC14UD2RFF
25
16
1010
1010
960
9801400 1567.0
DN1400
SSC14TD2CTT
SSC14TD2CFF
16
1950
1100
DN1200
SSC14VE0BTT
SSC14VE0BFF
DN600**
DN1200
16
16
25
1010
25
1700
1000
2350
1950
16
1100
710
2880
SSC14BE20TT
SSC14BE20FF
DN1400
16
SSC14BU20TT
25
SSC14BU20FF
DN1000
28
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
38
30
16
665
980
1338
360
310
1787
1107.0
884.0
2612.0
714.0
768.0
726.0
910
Notes.DN1200
28
38
360
938
-For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
Flange & Socket Piece**
16
25
310
898
Flange & Spigot Piece
16
25
710
818
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
58
50
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN1400
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
45°
BBC14CB20TT
BBC14CB20FF
16
782
22.5°
BBC14CD20TT
BBC14CD20FF
16
524
11.25°
BBC14CE20TT
BBC14CE20FF
16
403
DN400
DN1000
16
BBC14TE2VTT
25
BBC14TE2VFF
1530
16
960
2470
1040 1519
2612.0
DN1400
DN600**
BBC14TE2CTT
16
BBC14TE2CFF
25
16
1530
2470
980
1100 1692
2833.0
DN1200
BBC14VE2BTT
BBC14VE2BFF
16
760
BBC14BP20TT
BBC14BP20FF
16
585
BBC14QN20TT
BBC14QN20FF
11.25°
Concentric Taper
Bellmouth
Blank Flange
Tapers Concentric
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
782
1599
45°
22.5°
All Flange
Tee
All Flange
Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
DN900
DN1400
DN1200
16
16
16
16
16
25
25
25
25
25
524
403
2470
2470
Blank Flange
16
1100
760
25
1643
1010
16
Notes.Loose Puddle Flange
16
25
225
- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
1635
1992
1735
2730
1070
1780
1772.0
1324.0
1100.0
955.0
700.0
993.0
634
993
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
59
51
Section 2: Product Range
DN1600
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
27
37
Description
Description
Bends
45°
RAPID
Bend
22.5°
37 -
27
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
563bar
2025
284
SSC16CB00TT
SSC16CB00FF
22.5°
SSC16CD00TT
SSC16CD00FF
DN300**11.25°
16
SSC16CE00TT
25
SSC16CE00FF
1050
25
1050
153
1744 1173.0
DN400 DN300*
SSC16UD2MTT
16
SSC16UD2MFF
25
16
1050
1050
1100
10501800 1967.0
DN1000
SSC16TD2VTT
SSC16TD2VFF
16
1505
1150
2458.0
DN1600
SSC16TD2ETT
SSC16TD2EFF
16
2170
1240
3859.0
DN1600DN1200
16
SSC16VE0BTT
25
SSC16VE0BFF
2170
25
1240
645
2604 1065.0
DN1400DN1400
SSC16VE0CTT
27
SSC16VE0CFF
37
25
350
350
1228 1009.0
DN1500
SSC16VE0DTT
SSC16VE0DFF
25
400
Flange & Socket Piece
SSC16BE20TT
SSC16BE20FF
16
330
Flange & Spigot Piece
SSC16BU20TT
SSC16BU20FF
16
780
11.25°
Flange on Double
Socket Tee
Flange on Double Socket Tee
DN600**
Concentric Taper
Tapers Concentric
DN1500
Flange & Socket Piece**
Flange & Spigot Piece
27
16
27
16
37
25
37
25
16
25
25
1629
45°
153
25
1050
400
330
780
563
284
1090
1377
2304
1252
1218
2089.0
1479.0
1190.0
1046.0
1019.0
1143
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Flange joint sets are available to order, please contact your customer service representative.
Notes.* Weights
are toand
bejoint
used
a guide.
-For information
on gaskets
setsas
(Rapid
and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
60
52
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN1600
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
45°
BBC16CB20TT
BBC16CB20FF
16
843
22.5°
BBC16CD20TT
BBC16CD20FF
16
564
11.25°
BBC16CE20TT
BBC16CE20FF
16
433
DN300**
DN300*
16
BBC16UE2MTT
25
BBC16UE2MFF
1610
16
1050
1610
1050 1861
2317.0
DN1000
DN400
BBC16TE2VTT
BBC16TE2VFF
16
1610
2065
1150
3230.0
DN1600
BBC16TE2ETT
BBC16TE2EFF
16
2730
1240
DN1200
BBC16VE2BTT
BBC16VE2BFF
16
1085
11.25°
Concentric Taper
Blank Flange
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
845
2273
45°
22.5°
All Flange
Tee
All Flange
Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
DN600**
16
16
16
16
25
25
25
564
433
25
1610
1100
1090
DN1400
DN800
BBC16VE2CTT
16
BBC16VE2CFF
25
16
2065
890
1120
DN1500
BBC16VE2DTT
BBC16VE2DFF
16
890
BBC16QN20TT
BBC16QN20FF
DN900
DN1000
16
16
* Product offered with PN16 adjustable flanges. For information on joint sets please refer to page 83
DN1600
16
25
1750
25
25
2338
2446.0
1836.0
1530.0
Please enquire
2240
3921.0
1245.0
Please enquire1325.0
1344.0
1160
2603
2730
1240
Please enquire
2730
1240
3578
16
Notes.TapersonConcentric
DN1200
16 that our fixed flange joint25
1085
- For information
fixed flange joint sets
please see page 81. Please note
sets are CESWI 7th edition
compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
DN1400
2325
16
25
890
Loose Puddle Flange
16
25
225
Blank Flange
16
25
1462.0
1615
1338
1996
702
1462
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
61
53
Section 2: Product Range
DN1800
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
27
37
Description
Description
Bends
45°
RAPID
Bend
22.5°
11.25°
Flange on Double
Tee Socket Tee
FlangeSocket
on Double
Flange & Socket Piece
Tapers Concentric
45°
SSC18CB00TT
SSC18CB00FF
27
37
337
25
200
3126.0
22.5°
SSC18CD00TT
SSC18CD00FF
337
2070.0
16
SSC18CE00TT
25
SSC18CE00FF
1300
25
1300
200
1542.0
DN600**DN400*
SSC18UV2NTT
16
SSC18UV2NFF
25
16
1300
1125
1200
1300
DN600*
SSC18UV2RTT
SSC18UV2RFF
16
1125
1200
Please 2385.0
DN800
SSC18TD2TTT
SSC18TD2TFF
16
1360
enquire 2800.0
1230
DN900DN1800
16
SSC18TD2FTT
25
SSC18TD2FFF
1535
16
1245
2485
1380
DN1800DN1600
SSC18VE0ETT
16
SSC18VE0EFF
25
25
2660
427
1430
1267.0
SSC18BE20TT
SSC18BE20FF
16
387
1330.0
SSC18BU20TT
SSC18BU20FF
16
845
1359.0
DN1600
Flange & Spigot Piece
Flange & Socket Piece**
16
27
16
25
37
* Product offered with PN16 adjustable flange. For information on joint sets please refer to page 83
Flange & Spigot Piece
16
25
642
DN400**11.25°
DN800
Concentric Taper
37 -
27
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
642bar
1535
427
25
387
25
850
1230
2345.0
5850.0
Notes.-For information
on gaskets
joint
sets (Rapid and
flange) please
refercontact
to ‘Sectionyour
3: Joints’
on page 67.service
Please note
that our fixed flange joint sets are CESWI 7th edition compliant
Flange joint
setsandare
available
to order,
please
customer
representative.
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
* Weights are to be used as a guide.
62
54
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN1800
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
45°
45°
BBC18CB20TT
BBC18CB20FF
22.5°
Blank Flange
25
16
600
3725.0
BBC18CD20TT
BBC18CD20FF
16
600
2675.0
BBC18CE20TT
BBC18CE20FF
16
463
2140.0
DN300**
DN900
16
BBC18TE2UTT
25
BBC18TE2UFF
1650
16
1155
1885
1245
1380
16
25
463
DN1800
BBC18TE2FTT
BBC18TE2FFF
1650
16
3006
DN1200
BBC18VE2BTT
BBC18VE2BFF
16
1445
DN600**
DN1400
16
16
BBC18QN20TT
16
25
1300
25
1650
1200
25
3050
1320
BBC18QN20FF
16
Notes.- For information on fixed flange joint sets please see page 81. Please note that our fixed flange joint sets are CESWI 7th edition compliant
DN1800
25in these tables
3050
- Weights are provided for estimation purposes
only and actual values16
may vary from those provided
Tapers Concentric
905
22.5°
DN400**
Concentric Taper
16
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
910
11.25°
11.25°
All Flange
Tee
All Flange
Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
DN1200
16
25
1445
DN1400
16
25
1250
DN1500
16
25
1250
DN1600
16
25
970
3350.0
6300.0
1960.0
Please 2016.0
enquire
1380
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
63
55
Section 2: Product Range
DN2000
Push-fit (Rapid)
Allowable
Allowable
Operating Pressure
Test
Pressure
Product code
(PFA) bar
(PEA) bar
Water
Sewer
27
37
Description
Description
Bends
45°
RAPID
Bend
22.5°
27
Tee Socket Tee
FlangeSocket
on Double
355
45°
SSC20CB00TT
SSC20CB00FF
22.5°
SSC20CD00TT
SSC20CD00FF
DN600**11.25°
16
SSC20CE00TT
25
SSC20CE00FF
11.25°
Flange on Double
37 -
DN1000DN600*
27
SSC20UV2RTT
16
Weight
Key Dimensions
Allowable Key dimensionsPer
Weight
Operating
L mm
H mm
Unit (kg)*
Per Unit
Pressure
L mm
H mm
(Kg)
(PFA)
685bar
37
SSC20UV2RFF
25
25
200
25
1115
25
685
3702.0
355
2668.0
1310
200
2151.0
16
1580
1110
1370
16
1580
Please 3320.0
1315
enquire
16
2045
DN1000
SSC20TD2VTT
SSC20TD2VFF
DN1400
SSC20TD2CTT
SSC20TD2CFF
DN1800DN1800
27
SSC20VE0FTT
37
SSC20VE0FFF
472
25
472
1780.0
&Piece
Socket Piece**
FlangeFlange
& Socket
16
SSC20BE20TT
25
SSC20BE20FF
395
16
395
1789.0
FlangeFlange
& Spigot
&Piece
Spigot Piece
SSC20BU20TT
16
SSC20BU20FF
25
16
885
885
1749.0
DN1400
Tapers
Concentric
Concentric
Taper
16
25
Flange
joint
sets
are available
to order, on
please
contact
your
customer
* Product
offered with
PN16
adjustable
flange. For information
joint sets
please refer
to page
83
2045
1430
1370
4480.0
1430
5750.0
service representative.
* Weights are to be used as a guide.
Notes.-For information on gaskets and joint sets (Rapid and flange) please refer to ‘Section 3: Joints’ on page 67. Please note that our fixed flange joint sets are CESWI 7th edition compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
64
56
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
DN2000
Flanged (PN16 Flanges)
Description
Description
Bends
Bend
45°
BBC20CB20TT
BBC20CB20FF
16
980
3490.0
22.5°
BBC20CD20TT
BBC20CD20FF
16
650
2978.0
11.25°
BBC20CE20TT
BBC20CE20FF
16
495
2461.0
DN300**
DN1000
16
BBC20TE2VTT
25
BBC20TE2VFF
1700
16
1265
2170
1370
5000.0
DN1400
DN500**
BBC20TE2CTT
BBC20TE2CFF
16
1700
2635
1430
6200.0
DN1200
BBC20VE2BTT
BBC20VE2BFF
16
1825
11.25°
Concentric Taper
DN600**
Blank Flange
Tapers Concentric
Weight
Key Dimensions
Allowable Key dimensions Per
Operating
Weight Per
L mm
H mm
Unit (kg)*
Pressure
Unit (Kg)
L mm
H mm
(PFA)
bar
980
45°
22.5°
All Flange
Tee
All Flange
Tee
Allowable
Allowable
Operating Pressure
Test
Product codePressure
(PFA) bar
(PEA) bar
Water
Sewer
16
25
16
16
16
16
25
25
25
25
DN1400
BBC20VE2CTT
BBC20VE2CFF
DN1600
DN1000
BBC20VE2ETT
16
DN1800
BBC20VE2FTT
BBC20QN20TT
BBC20QN20FF
DN1400
DN1200
16
16
650
496
1700
1295
1315
16
1630
BBC20VE2EFF
25
16
2170
1350
1370
BBC20VE2FFF
16
1030
25
2635
25
1825
16
1430
2735.0
2770.0
Please
2660.0
enquire
2285.0
2660.0
Notes.- For information on fixed flange joint sets
please see page 81. Please 16
note that our fixed flange joint
sets are CESWI 7th edition
DN1400
25
1630compliant
- Weights are provided for estimation purposes only and actual values may vary from those provided in these tables
DN1500
16
25
1630
DN1600
16
25
1350
DN1800
16
25
1030
Flange joint sets are available to order, please contact your customer service representative.
* Weights are to be used as a guide.
** Adjustable flanges, for bolt lengths refer to adjustable flange datasheet ref: PAMRF03.
65
57
Section 2: Product Range
Valves and Accessories
Saint-Gobain PAM UK offers a comprehensive range of valves and accessories for the
water and sewerage industry. Our valves range includes:
l
●Gate
Gatevalves,
valves,resilient
resilient
and
metal
faced
and
metal
faced
DN50-300
l
l
●
l
●
l
●
l
●
●
DN50-300
Non
return valves DN80-300
Flap
valves
Non returnDN80-600
valves DN80-300
Air
valves
Tidal
flap valves DN80-600
Fire
AirHydrants
valves
Buttefly valves
Hydrants
Buttefly valves
Couplings and Adaptors
Our range of adaptors and couplings offer sustainable solutions to pipeline
connections. They are available as standard products or as part of specifically
engineered packages to suit customer requirements. Our range includes:
l
●Wide
adaptors
(50-300mm)
Widetolerance
tolerancecouplings
couplingsand
andflange
flange
adaptors
(50-300mm)
l
●Dedicated
Dedicatedcouplings
couplingsand
andflange
flangeadaptors
adaptors(350-1200mm)
(350-1400mm)
l
●Dismantling
Repair clamps
(48-750mm)
joints
(50-1200mm)
●Flexlock
l
Dismantling
jointsand
(350-1200mm)
couplings
flange adaptors
lRepair clamps
66
58
Section
Section
3
Joints
Joints
59
67
59
Section 3: Joints
Jointing Systems
Saint-Gobain PAM UK‘spipes
systems
pipesand
andfittings
fittingsare
areavailable
availablewith
with aa range
range of jointing
jointng systems
to suit a range of applications or installation needs. Cost effective alternatives to the
use of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical
or the Universal joint.
Table 6: Pressure capabilities overview
Table 4: Overview
Non-anchored
Blutop
OD
Water
Blutop
Vi
Rapid
Water
Sewer
Water
75
25
-
-
16
90
25
-
-
16
110
25
-
-
16
Diameter Band
Joint offer
Anchored Joint offer
Rapid Vi
Universal
Unanchored
UTI
DN600
Water
Sewer
WaterRapid
Sewer
Rapid Vi
-
-
-
-
-
-
DN700-1200
DN1400-2000
-
-
-
-
-
- Rapid -
-
Rapid
125
25
-
-
16
25
-
-
16Table 5:-Pressure-capabilities
-
DN
Water
Water
Sewer
Water
Water
Sewer
80
-
40
40
-
22
16
100
-
40
40
-
16
16
56
56
Unanchored
150
-
40
40
-
16
16
48
48
60
200
-
40
40
-
16
16
43
43
52
-
40
38
-
300
-
40
35
-
350
-
30
32
-
400
-
30
30
-
450
-
30
29
-
500
-
600
-
*30
Class 40 28
Pipe
30 ** K9 26
Pipe
700
-
30/25
800
-1000
-
30/25
1200
-
25
1400
-2000
-
25
* Except DN2000. Please enquire
Diameter Band
UTI DN150
DN200-400
16
12
-
-
-
-
-
-
PAMLOCK
-
-
-
-
-
-
-
-
-
-
-
-
-
Water
Sewer
Water
Sewer
Water
Sewer
Water
Sewer
60
60
-
-
-
-
-
64 - 62*
Joint offer
64
64
Anchored
Gaskets**- Mechanical
Anchored**
3950 - 40*39
46
34
41
25
38
20 34 - 3220
-
60
-
50
-
-
52
-
44
-
-
40 - 25
-
41
-
37
-
-
38
27
27
-
-
35
N/A
35
25
2525 - 16 -
-
16
32
32
N/A
23
23
-
16
30
30
22
22
-
-
16 28 - 2616
30
N/A
30
20
2025 - 16 -
-
12
25
13
11
16
11
9
16
40 - 36
31 - 28
23 -46
20
64 - 55
3944 - 30 -
16
DN1400-2000
10
8
N/A
-
-
-
Rapid Mechanical
-
34
DN900-1200
-
-
12
DN700-800
16
12
-
-
N/A
Sewer
-
16
DN450-600
-
-
Rapid Ve
RapidSewer
Anchor Water Rapid
Mechanical
Water
Sewer
Water
160
250
-
Universal
Anchored
Gaskets Rapid
Mechanical
Anchored
Ve
PAMLOCK
27 - 18
30 - 27
16
-
29
-
-
-
-
-
27
27
16
16
-
-
28-26
-
-
-
-
-
25
-
16
16
-
-
-
-
-
-
25
-
16
16
-
-
Rapid
Joint
29
28-26
- The Rapid
- joint is- the standard
- sewerage
- application
25-16*
25-16*
joint- for both- potable -water and
for all sizes from DN80-2000. The introduction of internally and externally
harmonised sockets for all Saint-Gobain PAM UK pipes and fittings offers substantial
benefits to customers in the UK and world-wide. Harmonisation of sockets means that
just one joint can be used for both potable water and sewer products, with easy
identification of gaskets to ensure correct installation. The Rapid joint is a proven
system and has been used successfully and extensively throughout Europe and the
The Blutop
Joint isfor
a push-fit
joint to be used with Saint-Gobain PAM UK’s Blutop range of
rest
of the World
50 years.
products. Suitable for drinking water networks for sizes DN/OD75-160. It has been designed
to last more
than 100 years.
How
it works:
Blutop Joint (non-anchored)
The
sealJoints
is achieved
by the compression
of the
main body
of the
elastomeric
gasket.
Blutop
are compatible
with PVC pipe
conforming
to EN
1452
or with HDPE
pipe
As
the
pressure
in
the
main
increases,
the
‘fish-tail’
design
of
the
gasket
ensures
conforming to EN 12201, i.e PVC and HDPE spigots conforming to the mentioned that
standards
the
tightensinto
proportionally
the pressure.
can seal
be inserted
Blutop pipe.to
Please
note that Blutop pipe spigots must not be fitted
68
60
into sockets designed for other joints (plastic, or other cast iron parts).
Benefits:
● Quick to install and dismantle
How does it work?
● Capable of angular deflection and longitudinal withdrawal with no loss of
The seal is achieved by the compression of the main body of the elastomeric gasket. As
performance
the pressure in the main increases, the ‘concave’ design of the gasket ensures that the seal
● Provides opportunity to reduce the number of fittings
tightens proportionally to the pressure.
● Flexible joint to cope with ground movement
● Easy identification of gaskets for water or sewerage
● One joint whatever the application
Section 3: Joints
Jointing
Rapid Joint Systems
Specification
Saint-Gobain PAM UK pipes and fittings are available with a range of jointing systems
Tables 6 & 7 give additional information regarding the joint specification and
Benefits:
to
suit a range of applications or installation needs. Cost effective alternatives to the
dimensions.
l Ease of laying
use
of thrust blocks are available using either Rapid anchor gaskets, Rapid mechanical
l Quick push fit joint with low insertion forces
or the Universal joint.
Tablel6: Fittings
Water pipe:
(EPDM
gasket)
designed
with
handles for easy of insertion
l Angular deflection of up to 6 degrees
Tablel4:
Overviewof angular deflection and longitudinal withdrawal with no loss of
Capable
Pressure Rating (bar)
performance
Joint offer
Pipe Length
l Enables long bends without
the use ofAllowable
fittings
Allowable
Allowable
DN
Pipe Class
Diameter
Band
l Additional safety against the hazards of earth and trench movements (mm)
Operating Anchored
Test Pressure
Deflection
Unanchored
Gaskets
Mechanical Anchored
Pressure (PFA)
(PEA)
(Degree)
UTI DN600
Rapid
Rapid Anchor
Rapid Mechanical
60
Class 40
64
82
5
6000
DN700-1200
Rapid gasket
N/A
Rapid Mechanical
Table
7: Blutop pipe, non-anchored
80
Class 40
64
82
5
5500
DN1400-2000
Rapid
N/A
PAMLOCK
Allowable
Allowable
100
64
82Operating 5
5500
DN/OD Class 40 Pipe Class
Deflection (Degree)
Pressure (PFA)
Class 40
64
82
5
6000
Table 125
5: Pressure capabilities
75
C25
25
6
150
Class 40
62
79 offer
5
5500
Joint
90 Band
C25
25
6
Diameter
200 110
Class 40Unanchored
50
65
5
5500
Anchored
Gaskets**
Mechanical
Anchored**
C25
25
6
250DN150
Class 40 64 - 62*
43
UTI
125
C25
56- 25 25
40
5
5500
64 - 55
6
300 160
Class 40 50 - 40*
40
DN200-400
C25
53- 20 25
23
5
5500
44 - 30
6
350
Class 40 40 - 36 40
53- 18
4
5500
27
30 - 27
Note.- DN450-600
Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculate for the above pipes
by using
the following formulas:
DN700-800
N/A
25 - 16
400
Class 40 34 - 32 40
53
4
5500
PMA = PFA x 1.2
PEA = PMA + 5 bar
DN900-1200
450
K9
31 - 28 40
N/A
53
4
16 5500
DN1400-2000
500
K9
28 - 26 38
N/A
51
4
25 - 16
5500
600
K9
36
48
4
5500
Rapid Joint700
K9
34
46
4
5500
800
K9
32
43
4
5500
* Class 40 Pipe
** K9 Pipe
The Rapid
joint is the standard
for
water and sewerage application
The
Rapid
standardjoint
joint31
forboth
bothpotable
potable
application
900 joint is theK9
42 water and sewerage
4
7000
for all
introduction
of of
internally
andand
externally
for
all sizes
sizesfrom
fromDN80-2000.
DN80-2000.The
The
introduction
internally
externally
1000 sockets
K9 all
30 PAM
41 and
4 offers
7000
harmonised
pipes
and fittings
fittings
offers substantial
harmonised
sockets for
for
all Saint-Gobain
Saint-Gobain
PAMUK’s
UK pipes
substantial
benefits to
customers in
the UK and world-wide. Harmonisation ofofsockets
means that
benefits
1100to customers
K9in the UK and29world-wide. Harmonisation
40
4 sockets means
8190 that
just
one
joint
can
be
used
for
both
potable
water
and
sewer
products,
with
just one joint can be used for both potable water and sewer products, witheasy
easy
1200
K9 to
28
39 The
4jointisisa aproven
8180
identification
of
installation.
identification
of gaskets
gaskets
toensure
ensurecorrect
correct
installation.
TheRapid
Rapidjoint
proven
system and
system
and has
has been
been used
used successfully
successfullyand
andextensively
extensivelythroughout
throughoutEurope
Europeand
andthe
the
1400
K9
28
38
3
8170
rest
of
the
World
for
over
50
years.
rest of the World for 50 years.
1500
K9
27
37
3
8160
How
it works:K9
1600
27
37
3
8160
The seal is
achieved
by
the
compression
of
the
main
body
of
the
elastomeric
gasket.
is achieved
the compression of the main body of the elastomeric gasket.
1800
K9
26
36
2.5
8140
increases,
the ‘fish-tail’
design
of theofgasket
ensures
that the
As the internal
pressurepressure
in the main
increases,
the ‘fish-tail’
design
the gasket
ensures
that
sealseal
tightens
proportionally
to the
the
tightens
proportionally
topressure.
the
2000
K9
26 pressure. 36
2
8130
60
Benefits:
●
Quick
tolength
install and weight
dismantle
Note:
Pipe
may vary from the detail provided in these tables.
●
Capablenegative
of angular
deflection
and longitudinal
with noexternal
loss of pressure
Allowable
internal
pressure
DN60-2000 iswithdrawal
-1 bar, allowable
performance
is +3
bar.
● Provides opportunity to reduce the number of fittings
● Flexible joint to cope with ground movement
● Easy identification of gaskets for water or sewerage
● One joint whatever the application
69
61
Rapid Joint Specification
Tables 8 & 9 give additional information regarding the joint specification and dimensions.
Tables
6&
7 give
additional
information regarding the joint specification and
Table 8:
Water
pipe
(EPDM gasket)
dimensions.
Allowable
Allowable
Rapid Gasket
DN
Pipe Class
Operating
Deflection
Water (EPDM)
Table 6: Water pipe: (EPDM gasket)
Pressure (PFA)
(Degree)
Prod Code
80
C40
100
DN150
200
60250
300
80
350
100
40
5
Pressure Rating (bar)
C40
40
Allowable
Pipe ClassC40 Allowable
40
Operating Test Pressure
C40Pressure (PFA) 40 (PEA)
Class 40 C40
Class 40
Class 40
400
C40
C30
64
64
64
C30
40 82
40
30
55
5
185406
Pipe Length
185407
(mm)
185408
185409
6000
185410
82
5
82
5
82
5
6000
79
5
5500
30
4
4
5500
185411
5500
185412
125
Class 40
150
Class 40
200600
Class 40 C30
50
30 65
54
5500
185415
250700
C25*/C30
Class 40
43
25/30 56
54
JSB70BA
5500
300800
C25*/C30
Class 40
40
25/30 53
54
JSB80BA
5500
450
500
900
350
1000
400
C30
C30
C25/C30*
Class 40
C25/C30*
Class 40
1200
64
5
Allowable
5
Deflection
5
(Degree)
185405
62
40
30
30
25/30
4
4
4
185413
185414
JSB90BA
53
4
53
4
53
4
5500
38
51
25
43
5500
JSC16BA
40
C25
25/30
25
4
JSC10BA
5500
JSC12BA
450
K9
500
1600
K9
600
1800
K9
C25
36
25 48
4
2.5
5500
JSC18BA
2000
700
K9
C25
34
25 46
42
JSC20BA
5500
1400
C25
C25
40
4
5500
25
3
JSC14BA
*Preferred option
800
K9
32
43
4
5500
Notes.- For information on product codes, weights and lengths for water pipe please refer to table 1 & 2 on page 15
- Allowable
pressure DN80-DN2000
900negative internalK9
31 is -0.9 bar, allowable
42external pressure is4+5 bar
7000
-Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by
using the following formulas:
K9
30
41
4
7000
PMA1000
= PFA x 1.2
PEA = PMA + 5 bar
1100
K9
29
40
4
8190
1200
K9
28
39
4
8180
1400
K9
28
38
3
8170
1500
K9
27
37
3
8160
1600
K9
27
37
3
8160
1800
K9
26
36
2.5
8140
2000
K9
26
36
2
8130
Note: Pipe length and weight may vary from the detail provided in these tables.
Allowable negative internal pressure DN60-2000 is -1 bar, allowable external pressure
is +3 bar.
70
61
Section 3: Joints
Table
Table7:
9:Sewer
SewerPipe:
Pipe (Nitrile
(Nitrile gasket)
gasket)
DN
DN
80
100
80 150
200
100
Allowable Operating Allowable Deflection
Pressure Rating (bar)
Pressure (PFA)
(Degree)
Allowable
Allowable
Allowable
40
5
Operating
Test Pressure
Deflection
5
Pressure (PFA) 40
(PEA)
(Degree)
64
64
250
40
40
82
82
38
5 5
5
JSA80BB
(mm)
JSB10BB
JSB15BB
5500
JSB20BB
5
5500
5
6000
5
JSB25BB
125
64
150350
59
32
76
4 5
5500
JSB35BB
200400
45
30
59
4 5
JSB40BB
5500
300
450
250
38
500
35
29
82
Rapid Gasket
Sewer (Nitrile) Prod
Code
Pipe Length
51
28
5
4
JSB45BB
5
5500
5
5500
4
JSB50BB
300
35
350700
32
29
43
4 4
5500
JSB70BB
400800
30
28
41
4 4
JSB80BB
5500
600
900
450
29
1000
26
27
47
JSB30BB
40
26
4
4
JSB90BB
4
5500
4
5500
4
JSC10BB
500
28
6001400
26
28
36
3 4
5500
JSC14BB
7001600
29
27
40
3 4
JSC16BB
5500
1200
1800
800
28
900
27
2000
29
27
26
38
JSB60BB
38
37
4
2.5
2
JSC12BB
JSC18BB
4
5500
4
7000
JSC20BB
Notes.- For information on product codes, weights and lengths for sewer pipe please refer to table 3 on page 16
1000
26
36
4
7000
- Allowable negative internal pressure DN80-DN2000 is -0.9 bar, allowable external pressure is +5 bar
-Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by
using the
following formulas:
1100
29
40
4
8190
PMA = PFA x 1.2
PEA = PMA + 5 bar
1200
28
39
4
8180
1400
28
38
3
8170
1500
27
37
3
8160
1600
27
37
3
8160
1800
26
36
2.5
8140
2000
26
36
2
8130
Note: Pipe length and weight may vary from the detail provided in these tables.
Allowable negative internal pressure DN80-2000 is -1 bar, allowable external pressure
is +3 bar.
62
71
DN1400-2000
Rapid
N/A
PAMLOCK
Table 5: Pressure capabilities
Diameter Band
Anchored
Anchored
Solutions
Solutions
UTI DN150
Joint offer
Unanchored
64 - 62*
Anchored Gaskets** Mechanical Anchored**
40 - 25
64 - 55
WhyWhy
doDN200-400
pipelines
do pipelines
need
need
anchoring?
50
- 40* anchoring?
23 - 20
44 - 30
Pressure
Pressure
pipelines
pipelines
are subject
are subject
to forces
forces
at changes
at changes
of direction,
direction,
blank ends,
blank valves,
ends,
DN450-600
40to
- 36
27of- 18
30 -valves,
27
taperstapers
etc. Atetc.
these
At points
these points
restraint
restraint
is required
is required
to avoid
to joint
avoidseparation.
joint separation.
DN700-800
34 - 32
N/A
25 - 16
Saint-Gobain
Saint-Gobain
PAM UK
PAM
offers
UK offers
a wide
arange
wide
of costofeffective
cost effective
self anchoring
self anchoring
solutions
solutions
DN900-1200
31
- 28 range
N/A
16 for for
such
situations.
such
situations.
These
These
solutions
solutions
eliminate
eliminate
the
need
the
for
need
thrust
for
thrust
blocks
blocks
so
pipelines
so
pipelines
can can
* Class 40 Pipe
DN1400-2000
28
26
N/A
25
be installed
in areas
in where
areas where
space space
is limited
is limited
or in unstable
or in unstable
groundground
conditions
conditions
where16
where
** K9 Pipe be installed
thrustthrust
blocksblocks
are notare
annot
option.
an option.
Rapid Joint
Rapid
Rapid
Anchor
Anchor
Blutop
ViTheJoint
Rapid joint is the standard joint for both potable water and sewerage application
for
sizes
fromisuses
DN80-2000.
The
ofSaint-Gobain
internally
and
externally
Blutop
Joint
a push-fit
joint
tointroduction
besocket
used
PAM
UK’s
The Rapid
Theall
Rapid
Anchor
Anchor
joint
joint
the
uses
same
the
socket
same
as
thewith
as
push
the
fit
push
version.
fit version.
The
gasket
The Blutop
gasket range of
harmonised
sockets
for
all
Saint-Gobain
PAM
UK
pipes
and
fittings
offers
substantial
products.
Suitable
for drinking
water
sizes OD75-160. It has been
designed to
features
features
stainless
stainless
steel teeth
steel
moulded
teeth moulded
into networks
the
into
rubber.
thefor
rubber.
benefits
to
customers
in
the
UK
and
world-wide.
Harmonisation
of
sockets
means that
last more than 100 years.
can be used for both potable water and sewer products, with easy
Howjust
How
it one
works:
itjoint
works:
The
Blutop
Vi
Joint
is the to
anchored
version installation.
of the BlutopThe
Joint
andjoint
can be
in all pipes
identification of gaskets
ensure correct
Rapid
is afitted
proven
When When
the
joint
the
is
joint
under
is
under
pressure
pressure
the
teeth
the
grip
teeth
the
grip
pipe
the
spigot
pipe
spigot
and
prevent
and
prevent
separation
separation
and
fittings
within
the
Blutop
range.
The
gasket
features
stainless
steel
teeth
moulded
system and has been used successfully and extensively throughout Europe and the into
of the of
joint.
the
joint.
Rapid
Anchor
Anchor
gaskets
gaskets
can only
canbeonly
used
beonce,
used although
once, although
the joint
thecan
joint
becan be
the
rubber.
rest
ofRapid
the World
for
50 years.
remade
remade
using ausing
new agasket.
new gasket.
How
How itit works:
works
60
Benefits:
Benefits:
seal
isjoint
achieved
by the
compression
ofgrip
the the
main
body
of the
elastomeric
gasket. of
● LowThe
●
When
the
is under
pressure
the
teeth
pipe
spigot
and
prevent separation
cost,
Low
high
cost,
performance
high
performance
pipeline
pipeline
anchorage
anchorage
As
the
pressure
in
the
main
increases,
the
‘fish-tail’
design
of
the
gasket
ensures
● Quick
●
theQuick
joint,
making
this
a self-restrained joint. The Blutop Vi gasket can only be usedthat
once,
and
easy
and
toeasy
install
to install
the
sealthe
tightens
proportionally
the
pressure.
● Eliminates
●
although
the
joint
can
be
using
a new
Eliminates
need
thefor
need
thrust
forre-made
thrust
blockstoblocks
at
changes
at
changes
ingasket.
direction
in direction
● DN80-600
● DN80-600
Benefits:
● Proven
● Proven
solution
solution
over many
over many
years years
Benefits:
●
Quick
to unstable
install
and
dismantle
● Ideal
● for
Ideal
unstable
for
ground
ground
or
where
or where
space space
is limited
is limited
l Ease of laying
● Capable of angular deflection and longitudinal withdrawal with no loss of
l Quick push fit joint with low insertion forces
l the
To determine
To performance
determine
number
the
number
of anchored
of anchored
joints required
joints
required
please
please
contact
contact
Technical
Technical
Sales Sales
Fittings
designed
with
handles
for easy
of
insertion
●
opportunity
to
of fittings
l Provides
Angular
of930
upreduce
to
6 degrees
Department,
Department,
Tel: deflection
0115
Tel:930
0115
0650/0700
0650/0700
orthe
usenumber
or
PipeSpec.
use PipeSpec.
For guidance
For guidance
on how
ontohow
install
to install
● Flexible
lEnables
joint
to
cope
withwithout
ground
movement
long
bends
the
of fittings
Rapid Rapid
Anchor
Anchor
gaskets,
gaskets,
please
please
request
request
our Installation
ouruse
Installation
Guide.Guide.
This isThis
available
is available
to
to
l identification
Additional safety
againstfor
thewater
hazards
of earth and trench movements
● Easy
ofwww.saint-gobain-pam.co.uk
gaskets
or sewerage
download
download
from
our
from
website,
our website,
www.saint-gobain-pam.co.uk
or call or
our
call
Brochure
our Brochure
Hotline,
Hotline,
l Low cost, high performance pipeline anchorage
●
One
joint
whatever
the
application
Tel: 0800
Tel:
028
0800
2134.
028 2134.
l Eliminates the need for thrust blocks at changes in direction
Rapid Rapid
AnchorAnchor
Joint utilises
Joint utilises
EPDM EPDM
gaskets.
gaskets.
EPDM EPDM
may not
may
benot
suitable
be suitable
for all for
sewerage
all sewerage
applications,
applications,
pleaseplease
consultconsult
Technical
Technical
Sales Department
Sales Department
for information,
for information,
Tel: 0115
Tel:930
0115 930
0650/0700.
0650/0700.
Table
10: Blutop pipe, Vi gasket
Allowable PAM UK’s Blutop range of
The Blutop
Joint
is aGaskets
push-fit
joint
be
used
withcoded.
Saint-Gobain
Note: Rapid
Note:
Rapid
Anchor
Anchor
Joint
Joint
Gaskets
are
notto
are
colour
not
colour
coded.
Allowable
DN/OD
Pipe Class
Operating
(Degree)
products. Suitable for drinking water networks for sizes OD75-160. It hasDeflection
been designed
to
Pressure (PFA)
last more than 100 years.
75
C25
16
6
Blutop Joints are compatible with PVC pipe conforming to EN 1452 or with HDPE pipe
90
C25
16
6
conforming to EN 12201, i.e PVC and HDPE spigots conforming to the mentioned standards
110 into Blutop pipe. C25
6 fitted
can be inserted
Please note that Blutop 16
pipe spigots must not be
into sockets
125designed for other joints
C25 (plastic, or other cast
16iron parts)
6
C25
16
6
How does160
it work?
The seal is achieved by the compression of the main body of the elastomeric gasket. As
Note.the
pressure
in the
main
increases,
the operating
‘concave’
design
ofcan
the
gasket
ensures
that
the
seal
Allowable
test pressure
(PEA)
and allowable
maximum
pressure
(PMA)
easily
be calculated
for the
above
pipes
by using the following formulas:
tightens
proportionally
to
the
pressure
PMA = PFA x 1.2
PEA = PMA + 5 bar
72
63 63
such situations. These solutions eliminate the need for thrust blocks so pipelines can
be installed in areas where space is limited or in unstable ground conditions where
thrust blocks are not an option.
Universal Rapid Locked
Rapid
Vi Joint
Rapid Anchor
Universal
Rapid
Locked
joint
is available
diameters
from
DN80-1200.
The joint
The
Vi
joint
uses
the
same
as thein
non-anchored
version.
The
The Rapid
Rapid
Anchor
joint
uses
the socket
same
socket
as
the push fit
version.
The gasket
gasket
is
capable
of
operating
pressure
of
up
to
64
bar
(depending
on
diameter)
and
is the
features
stainless
steel
teeth
moulded
into
the
rubber.
features stainless steel teeth moulded into the rubber.
joint used on PAM Directional pipes.
How it works:
How
itjoint
work:
When
isisunder
When the
the joint
underpressure
pressurethe
theteeth
teethgrip
gripthe
thepipe
pipespigot
spigotand
andprevent
preventseparation
separation
Anchorage
provided
by agaskets
locking
ring
which
abutsalthough
a weld
bead
onthe
the
pipe
spigot
of
the
Vi
gaskets
can only
be
used
the joint
can
becan
the joint.
joint.isRapid
Rapid
Anchor
can
only
beonce,
used
once,
although
joint
be to
prevent using
joint separation.
remade
aa new
new gasket.
gasket.
Benefits:
Benefits:
●
system pipeline anchorage
● Boltless
Low cost,anchoring
high performance
●
Up to 64
working
pressure
● Quick
andbar
easy
to install
● Eliminates
Used on PAM
pipe blocks at changes in direction
●
theDirectional
need for thrust
● Up
to
3°
angular
deflection
●
DN80-600
●
be solution
used in trenchless
● Can
Proven
over manyapplications
years
●
Ideal for unstable ground or where space is limited
Universal Rapid Locked Joint Specification:
Section 3: Joints
To determine the number
number of
of anchored
anchored joints
jointsrequired
requiredplease
pleasecontact
contactTechnical
TechnicalSales
Sales
Department,
Tel:
0115
930
0700
or
use
PipeSpec.
For
guidance
on
how
to
install
Rapid
Tel:
0115
930
0650/0700
or
use
PipeSpec.
For
guidance
on
how
to
install
Table 14 provides additional information regarding joint performance.
Vi
gaskets,
please
request
our request
Installation
This isGuide.
available
toisdownload
Rapid
Anchor
gaskets,
please
our Guide.
Installation
This
available from
to our
website,
orand
call Sewer
our Brochure Hotline,
Tel:Brochure
0800 028Hotline,
2134.
download
from ourRapid
website,
www.saint-gobain-pam.co.uk
or call our
Table
14:www.saint-gobain-pam.co.uk
Universal
Locked:
Water
Tel: 0800 028 2134.
Rapid Vi Joint utilises EPDM gaskets. EPDM
may notRating
be suitable
Pressure
(bar) for all sewerage
applications,
consultEPDM
Technical
Sales EPDM
Department
forbe
information,
Rapid Anchorplease
Joint utilises
gaskets.
may not
suitable forTel:
all0115
sewerage
Pipe930 0700.
Allowable
Pipe
applications,
please
consult
Technical
Sales
Department
for
information,
Tel:
0115
Allowable
Allowable
Length930
DN
Operating
Class
Note:
Rapid Vi Gaskets are not colour coded.Test Pressure Deflection
0650/0700.
(mm)
Pressure
(Degree)
(PEA)
(PFA)
Note: Rapid Anchor Joint Gaskets are not colour coded.
80 Vi Joint K9
64
82
3
5960
Rapid
Specification
Rapid
Anchor Joint Specification
Tables 11 to 13 give additional information regarding the joint specification.
100
K9
64
82
3
5960
Tables 8, 9 & 10 give additional information regarding the joint specification.
55 CL or System
71 XL) - Rapid Vi
3 joint,
5990
Table150
11: Water pipe K9
(Natural, System
EPDM
anchor
gasket
Table 8: Rapid (EPDM Gasket) Water Pipe, C40
200
K9
44
58
3
5960
Allowable
Allowable
250DN
K9 Pipe Class39
52Pressure Rating
3 (bar)
5960
Operating
Deflection
Pressure (PFA) Allowable
(Degree)
Allowable
Allowable
DN
Pipe Class
300
K9
37
49
3
5960
Operating
Test Pressure
Deflection
80
C40
22
5
(PEA) 3
(Degree)
350
K9
32Pressure (PFA)
43
5970
100
C40
60
400
150
K9 C40 C40
80
450200
K9
100
500250
K9
125
300
600
K9
350
150
700
K9
400
200
800
K9
450
C40
16
30
C40
30
C40 C40
30
C40 C40
C40 C30
C40 C30
C30
27
25
25
25
5
35 3
5
5
5970
32
34
5
5970
23 16
41
32 4
2
5
5970
22 16
37
31 3
2
5
5970
35
26 3
2
5
6950
35
24 2
1.5
4
6890
23
16 41
16 41
18 16
16 16
13
2
63
250
C40
16
24
4
900
K9
25
35
1.5
6870
500
C30
11
2
300
C40
16
24
3
1000600
K9
25
12
6880
C30
10 35
350
C40
20
29
3
K9
25
35
1
8150
Note.- 1100
-For information on product codes, weights and lengths for both system CL or system XL, please refer to tables 1 & 2 on page 15
400
C40
20
29
2be calculated by using
-Allowable
test pressure (PEA)K9
and allowable maximum
1200
25 operating pressure
35 (PMA) for the above
1 pipes can easily8150
the following formulas:
PMA = PFA x 1.2
Table
Rapid
PEA = 9:
PMA
+ 5 barAnchor (EPDM Gasket) Water Pipe, K9
Pressure Rating (bar)
73
69
Section 3: Joints
Table 12: Anchor
Push-fit Anchor
Gaskets
(Rapid Vi) - EPDM
Rapid
Joint
Specification
Tables 8, 9 & 10 give additional information regarding the joint specification.
DN
Product Code
JSA80CA
Table 8: Rapid80(EPDM Gasket) Water Pipe,
C40
DN
100
JSB10CA
150
JSB15DA*
200
Pressure Rating (bar)
Allowable
Pipe Class
JSB20DA*
Operating
Pressure
JSB25DA*(PFA)
250
Allowable
Test Pressure
(PEA)
Allowable
Deflection
(Degree)
60
300
C40
25
JSB30CA
35
5
80
350
C40
23
JSB35CA
32
5
100 400
C40
JSB40CA
23
32
5
125 450
C40
JSB45CA
31
5
26
5
16
24
4
16
24
4
Table 13:
anchor gasket 24
300Sewer pipe-Rapid
C40 Vi joint, EPDM16
3
150
200
500
600
22
JSB50CA
C40
18
JSB60CA
C40
*New anchor gasket developed by Saint-Gobain
250
350
DN
400
C40
Allowable
C40
Operating
C40
Pressure
(PFA)
Allowable
20
Deflection
20
(Degree)
16
5
80
29
3
29
2
Table 9: Rapid Anchor (EPDM Gasket) Water Pipe, K9
100
16
5
150
16
5
DN
200
Pipe Class
16
250
12
60300
K9 12
40 3
350
12
3
80
400
K9
100
K9
125
K9
150
K9
200
K9
450
500
600
12
11
9
8
Allowable
4
Operating
4
Pressure (PFA)
32
32
28
25
20
2
2
2
2
Pressure Rating (bar)
Allowable
Test Pressure
(PEA)
Allowable
Deflection
(Degree)
53
5
43
5
43
5
39
5
35
5
29
4
Notes.- Rapid anchor gaskets are manufactured from EPDM rubber for further information on gaskets please refer to table 12
- For information
weights and lengths please
250 on product codes,K9
20refer to table 3 on page
2916
4
-Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated
by using the following formulas:
300
K9
20
29
3
PMA = PFA x 1.2
PEA = PMA + 5 bar
350
K9
25
35
3
Nitrile anchor gaskets are currently being developed by Saint-Gobain PAM UK and are
400to be available in
K92012. The above23table will be updated
32 accordingly in
2 due
expected
course.
450
K9
22
31
2
500
K9
19
28
2
600
K9
18
26
2
Following the introduction of the new BS EN 545, Saint-Gobain PAM UK are
introducing C30 pipe in 2010. The Rapid Anchor Joint will be available for C30 pipes.
74
64
ection
3: Section
Joints
3: Joints
Joints
ction
3:
3: Joints
Advanced
Solutions
Advanced
Solutions
Universal
Joint
Universal Joint
Advanced
Advanced
Solutions
Solutions
Universal
Joint
Universal Joint
For very demanding applications such as trenchless installation or for restraint
requirements under high pressures Saint-Gobain PAM UK recommends the Universal
Joint. The Universal joint offers boltless restraint solutions featuring a double
For
very
applications
such
as
installation
or
restraint
restrained
chambered
socket
design.
The
jointinstallation
uses the
same
sealing
and gasket
For very
For
demanding
very demanding
demanding
applications
applications
suchUniversal
as
such
trenchless
as trenchless
trenchless
installation
or for
restraint
or for
forsocket
restraint
requirements
under
high
pressures
Saint-Gobain
PAM
UK
recommends
the
Universal
as
the
Rapid
joint,
with
a
second
chamber
providing
for
anchorage
using
either
an
requirements
requirements
under under
high pressures
high pressures
Saint-Gobain
Saint-Gobain
PAM UK
PAM
recommends
UK recommends
the Universal
the Universal
Joint.
The
Universal
joint
offers
boltless
restraint
solutions
featuring
a
double
anchored
gasket
or
a
weld
bead
and
locking
ring.
Joint. Joint.
The Universal
The Universal
joint offers
joint offers
boltless
boltless
restraint
restraint
solutions
solutions
featuring
featuring
a double
a double
chambered
socket
design.
The
joint
uses
the
same
sealing
and
For
very
For
demanding
very
demanding
applications
applications
suchUniversal
as
such
trenchless
asuses
trenchless
installation
installation
or for
restraint
or forsocket
restraint
chambered
chambered
socket
socket
design.
design.
The Universal
The
Universal
joint
jointthe
uses
same
the
sealing
same
sealing
socket
socket
and
gasket
and gasket
gasket
Note:
A
selected
range
of
Universal
Rapid
Fittings
are
available.
Please
contact
anchorage
using
either
an the
as
the
joint,
a
chamber
providing
for
anchorage
using
either
an
requirements
under
under
high
pressures
high
pressures
Saint-Gobain
Saint-Gobain
PAM
PAM
recommends
recommends
the
Universal
the
as the requirements
as
Rapid
the Rapid
Rapid
joint,
with
joint,
awith
with
second
a second
second
chamber
chamber
providing
providing
forUK
anchorage
forUK
anchorage
using
either
using
either
anUniversal
an
Technical Sales
Department
for further
details,
Tel: 0115 930 0650/0700.
anchored
or
a
weld
bead
and
locking
ring.
Joint.
Joint.
Thegasket
Universal
Thegasket
Universal
boltless
boltless
restraint
restraint
solutions
featuring
featuring
a double
a double
anchored
anchored
gasket
or ajoint
weld
or offers
ajoint
bead
weldoffers
and
bead
locking
and
locking
ring.
ring. solutions
Universal
Universal
Joint
Joint
Universal
Universal
Joint
Joint
chambered
chambered
socketsocket
design.design.
The Universal
The Universal
joint uses
jointthe
uses
same
the sealing
same sealing
socketsocket
and gasket
and gasket
Note:
A selected
range
of
Universal
Rapid
Fittings
are
available.
Please
contact
the
Note:
Note:
selected
selected
range
of
Universal
of
Universal
Rapid
Rapid
Fittings
Fittings
arefor
available.
arefor
available.
Please
Please
contact
contact
the
as
theA
as
Rapid
theARapid
joint,
with
joint,range
awith
second
a second
chamber
chamber
providing
providing
anchorage
anchorage
using
either
using
either
an the
an
Technical
Sales
Department
for
further
details,
Tel:
0115
930
Technical
Technical
Sales
Sales
Department
for further
forlocking
further
details,
details,
Tel: ring.
0115
Tel:930
0115
0650/0700.
930 0650/0700.
0650/0700.
anchored
anchored
gasketDepartment
gasket
or a weld
or abead
weld
and
bead
and
locking
ring.
The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor
Note: A
Note:
selected
A selected
range
of Universal
of Universal
Rapid
Rapid
Fittings
Fittings
are on
available.
are
available.
Please
Please
contact
contact
the
thea
operates
uprange
to a pressure
of 25
bar (depending
diameter).
There
is no
need for
Technical
Technical
Sales
Department
Sales
Department
for
further
for
further
details,
details,
Tel:
0115
Tel:
930
0115
0650/0700.
930
0650/0700.
weld bead on the pipe spigot.
The
Universal
Rapid
Anchor
is
in
Universal
Anchor
Universal
Rapid
Anchor
joint
is available
available
in DN80-600.
DN80-600.
Universal
Rapid
Anchor
The Universal
Rapid Rapid
Anchor
joint
in DN80-600.
DN80-600.
Universal
RapidViRapid
Anchor
The Universal
Vi
joint isjoint
available
in
Universal
Rapid
operates
up to a
operates
up
to
a
pressure
of
25
bar
(depending
on
diameter).
There
is
no
need
for
How
it
works:
pressure
of
60
bar
depending
on
diameter.
There
is
no
need
for
a
weld
bead
on
thea
(water)
depending
on diameter.
is no need
a weld
operates
to a pressure
of 25
bar (depending
onThere
diameter).
There
is no
need
for
aon the
operates
up to aup
pressure
of 25 bar
(depending
on diameter).
There
is no for
need
for
abead
weld
bead
on
the
pipe
spigot.
pipe
spigot.
weld
bead
on
the
pipe
spigot.
weld bead
on
the
pipe
spigot.
Anchorage is provided by the use of a separate Universal anchoring gasket with
The Universal
Universal
Rapid
Rapid
Anchor
Anchor
joint
isjoint
is grip
available
inthe
DN80-600.
in DN80-600.
Universal
Universal
Rapid
Anchor
Anchor
The
Universal
Rapid
Vi
jointteeth
available
in
DN80-600.
Universal
Rapid
ViRapid
operates
up to a
moulded-in
stainless
steel
to
pipe
spigot
to avoid
joint
separation.
How
it
works:
pressure
of
60
bar
(water)
depending
on
diameter.
There
is
no
need
for
a
weld
bead
operates
toit
aup
pressure
to a pressure
of 25 bar
of 25
(depending
bar (depending
on diameter).
on diameter).
There There
is no need
is nofor
need
a for aon the
Howoperates
How
itupworks:
works:
pipe
spigot.
weld bead
weld
on
bead
theon
pipe
thespigot.
pipe spigot.
Anchorage
is
the
of
Universal
anchoring
Benefits:
Anchorage
Anchorage
is provided
is provided
provided
by theby
by
use
the
of use
use
a separate
of a
a separate
separate
Universal
Universal
anchoring
anchoring
gasketgasket
gasket
with with
with
● Boltless anchoring
moulded-in
stainless
steel
teeth
grip
the
pipe
to
avoid
joint
solution
moulded-in
moulded-in
stainless
stainless
steel teeth
steel
to
teeth
gripto
tothe
grip
pipe
thespigot
pipe spigot
spigot
to avoid
to joint
avoidseparation.
joint separation.
separation.
HowHow
works:
itpush-fit
works:
● it
Simple
joint with separate anchoring gasket
●
Benefits:
Up
to
25
bar
working
pressure
Anchorage
Anchorage
is provided
is provided
by theby
use
the
of use
a separate
of a separate
Universal
Universal
anchoring
anchoring
gasketgasket
with with
Benefits:
Benefits:
● Boltless anchoring solution
● Boltless
● Boltless
moulded-in
moulded-in
stainless
stainless
steel
teeth
steel
to
teeth
griptothe
grip
pipe
thespigot
pipe spigot
to avoid
to joint
avoidseparation.
joint separation.
anchoring
anchoring
solution
solution
● Simple push-fit joint with separate anchoring gasket
● Simple
● Simple
push-fit
push-fit
joint with
joint separate
with separate
anchoring
anchoring
gasketgasket
● Up to 25 bar working pressure
●
●
Benefits:
Benefits:
Up to
25 bar
to 60
25
working
barworking
working
pressure
pressure
Up
to
bar
pressure
(water)
working
pressure
Universal Rapid Anchor
Universal
Rapid
Anchor
Vi
Universal
Universal
Rapid
Rapid
Anchor
Anchor
Joint
Rapid
Vi (Anchor)
Vi
Universal
Universal
Rapid
Rapid
Anchor
Anchor
Rapid
Vi (Anchor)
Universal Rapid Anchor Joint Specification:
●
● Boltless
Boltless
anchoring
anchoring
solution
solution
Table 13 provides additional information regarding the joint performance.
● Simple
● Simple
push-fit
push-fit
joint with
joint
separate
with separate
anchoring
anchoring
gasketgasket
Universal
Rapid
Anchor
Joint
Specification:
Universal
Rapid
Anchor
Joint
Specification:
Universal
Rapid
Anchor
Joint
Specification:
Rapid
Vi
Joint
Specification:
●
●
Up
to
25
Up
bar
to
25
working
bar
working
pressure
pressure
Universal Rapid
JointRapid
Specification:
Table 18
13:Vi
Anchor,
Water andregarding
Sewer Pipe,
Tables
&Universal
19 provide
additonal
information
theK9
joint performance.
Table
13
additional
information
regarding
the
joint
performance.
14
15additional
provide
additional
information
regarding
joint
performance.
Table 18: Universal Rapid Vi, water
TableTables
13
Table
provides
13&provides
provides
additional
information
information
regarding
regarding
the joint
thethe
performance.
joint
performance.
Pressure Rating (bar)
Pipe
Table 14: Universal Rapid Vi, water
Allowableand Sewer Pipe, K9
Pipe Code
Table
13:
Rapid
Pipe Anchor,
Allowable Pipe Length
Allowable
Prod
Allowable
PipeSewer
Table Allowable
13:
Table
Universal
13: Universal
Universal
Rapid
Rapid
Anchor,
Anchor,
Water Water
Water
and
andSpigot
Sewer
Pipe, K9
Pipe,
K9
DN
OD Socket OD
Universal
Operating
DN
Code
Pipe ClassTableOperating
Deflection
Length
Weight
Class
Deflection
Test
Pressure
13
Table
provides
13 provides
additional
additional
information
information
regarding
regarding
the(ØDE)
joint
theperformance.
joint
performance.
Prod Code
mm
mm
(ØDE)
Anchoring
(mm)
Prod
Allowable
Allowable
Pipe
Pipe
Pressure
Rating
(bar)
Pressure
Pipe
Pressure
(PFA)
(Degree)
(mm)
(Kg/m)
Pressure
Pressure
Rating
Rating
(bar)
(bar)(Degree)
Spigot
OD Socket
OD
Universal
(PEA)
DN
Code
Pipe Class
Operating
Deflection
Length
Weight Pipe Gasket
Allowable
(PFA)
mm (ØDE) mm (ØDE)
Anchoring
Pipe Pipe
Allowable
Allowable
Pipe
Pipe
Pressure
(PFA)
(mm)
(Kg/m)
Allowable
Allowable
13:
Table
Universal
13: Universal
Rapid
Rapid
Anchor,
Anchor,
Water Water
and
and Sewer
Pipe,
Pipe, K9159
Pipe(Degree)
Pipe
80
NGA80N60
C100 Table
60
3
5970Sewer
98 K9
16.0
ANA80CA6
Allowable
Allowable
Operating
DN DN
DN
LengthLength
Length
80
K9
25 Allowable
35 Allowable
3
5960Gasket
Operating
Deflection
Test
Pressure
Class Class
Class Operating
Deflection
Test Pressure
Test118
Pressure
Deflection 16.0
Pressure
100
NGB10N60
56
188
19.5
ANB10CA6
80
NGA80N60
C100
60
3
5970
98
159
ANA80CA6
(mm) (mm)
(mm)
Rating
Pressure
Rating
(bar) (bar)
Pressure
100
K9 Pressure
25 Pressure
35
3
5960
(Degree)
(PEA)
(Degree)
(PEA)
(PEA)
(Degree)
(PFA)
Pipe
Pipe
Allowable
(PFA)
(PFA)
150
NGB15N60
C64
48
170
230
29.0
ANB15CA5
100
NGB10N60
C100
56
3 Allowable
5970
118
188
19.5
ANB10CA6
Pipe Pipe
Allowable
Allowable
150
K9
25 Allowable
35 Allowable
3
5990
Length
DN
Length
80
K9
25
35
3
5960
Operating
Operating
80 DN
K9
25
35
3
5960
80
K9
25
35
3
5960
Class Class
200
NGB20N60
C64
43
3
5970
222
290
40.0
ANB20CA4
150
NGB15N60
48
230
ANB15CA5
Deflection
Test Pressure
Test170
Pressure
Deflection 29.0
(mm) (mm)
200
K9 Pressure
25
35
3
5960
Pressure
100
K9
25
35
3
5960
100 100
K9
25
35 (PEA)
3 (Degree)
5960 5960
K9
25
35 (Degree)
3
(PEA)
250
NGB25N60
C50
39
274
350
52.5
ANB25CA4
200
NGB20N60
C64
43
3
5970
222
290
40.0
ANB20CA4
(PFA) (PFA)
250
K9
25
35
3
5960
150
K9
25
35
3
5990
150
K9
25
35
3
5990
150
K9
25
35
3
5990
80 39
K9
25 5970
35 274
3350
5960 5960
K9
25
35
300
NGB30N60
34 80
326
408 3
67.5
ANB30CA4
250
NGB25N60
C50
3
52.5
ANB25CA4
300
K9
25
35
3
5960
200
K9
25
35
3
5960
200
K9
25
35
3
5960
200
K9
25
35
3
5960
10034
K9
25 5970
35 326
3408
5960 5960
K9
25
35
350
NGB35N60
C40
25 100
378
463 3
83.5
JNB35CA
300
NGB30N60
C50
3
67.5
ANB30CA4
350
K9
25
35
3
5970
250
K9
25
35
3
5960
250
K9
25
35
3
5960
250
K9
25
35
3
5960
15025
K9
25 5970
35 378
3463
5990 5990JNB35CA
K9
25
35
400
NGB40N60
20 150
429
510 3
98.0
JNB40CA
350
NGB35N60
C40
3
83.5
400
K9
20
29
3
5970
300
K9
25
35
3
5960
300
K9
25
35
3
5960
300
K9
25
35
3
5960
20020
K9
25 5970
35 429
3510
5960 5960JNB40CA
K9
25
35
450
NGB45N60
16 200
480
570 3
117.5
JNB45CA
400
NGB40N60
C40
3
98.0
450
K9
16
24
3
5970
350
K9
25
35
3
5970
350
K9
25
35
3
5970
350
K9
25
35
3
5970
25016 250
K9
25 5970
35 480
3570
5960 5960JNB45CA
K9
25
35
500
NGB50N60
2
532
625 3
139.0
JNB50CA
450
NGB45N60
C40
3
117.5
500
K9
16
24
2
5970
400
K9
20
29
3
5970
400
K9
20
29
3
5970
400
K9
20
29
3
5970
30016 300
K9
25 5970
35 532
3625
5960 5960JNB50CA
K9
25
35
600
NGB60N60
635
740 3
188.0
JNB60CA
500
NGB50N60
C40
2
139.0
600
K9
16
24
2
5970
450
K9
16
24
3
5970
450
K9
16
24
3
5970
450
K9
16
24
3
5970
35016 350
K9
25 5970
35 635
3740 3
5970 5970JNB60CA
K9
25
35
600
NGB60N60
C40
2
188.0
Notes.K9
16
24
2
5970
- Lengths and weights are provided for estimation purposes
only500
and actual values
may
vary from16
those provided
in these
tables
500
K9
24
2
5970 5970
500
K9
16
24
2
5970
K9
20
29
3
5970
K9
20
29
3
- For information on Rapid gaskets water please refer to400
page 70400
Notes.Allowable
test
pressure
and allowable
maximum
operating
pressure
for the
above
pipes
can
easily
be calculated
by
600
K9
16
24
2
5970
-- Lengths
and
weights
are(PEA)
provided
for estimation
purposes
and
actual(PMA)
values
vary
from
those
provided
600only450
K9 mayK9
16
24 tables24
2
5970 5970
600
K9
16 in these
24
2
5970
using
the following
formulas:
K9
16
24
3
5970
16
3
- For
information
on Rapid
gaskets water please refer to450
page 70
Rapid
Anchor
Joint
Specification:
Universal
Universal
Rapid
Anchor
Joint
Specification:
68
68
8 76
68
8 68
PMA
= PFA x test
1.2 pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas:
-
Allowable
PEA
= PMA
+ x5 1.2
bar
PMA
= PFA
500 500
K9
16
24
2
5970
K9
16
24
2
PEA = PMA + 5 bar
- Limited range of Universal fittings available for DN350600
and DN450.
Technical Sales
for24
further details,
K9 ourK9
16 Department
2 930 0700
5970
600Please contact
16
24 Tel. 0115
2
5970
5970
75
Universal Rapid Locked
Table 15: Universal Rapid Vi, Sewer
Section 3: Joints
DN
Prod
Code
Pipe
Allowable
Operating
Pressure (PFA)
80
TGA80N60
60
100
TGB10N60
56
150
TGB15N60
48
200
TGB20N60
43
250
TGB25N60
39
300
TGB30N60
34
350
TGB35N60
25
400
TGB40N60
The Universal
Rapid Rapid
LockedVi,
joint
is available in diameters from DN80-1200. The joint
Table
12: Universal
sewer
is capable of operating pressure of up to 64 bar (depending on diameter) and is the
joint used on PAM Directional pipes.
Allowable
Deflection
(Degree)
Pipe Length
(mm)
How it work:
Spigot OD
mm (ØDE)
Prod Code
Universal
Anchoring
Gasket
Anchorage is provided by a locking ring which abuts a weld bead on the pipe spigot to
98
159
ANA80CA6
5970
15.5
prevent 3joint separation.
3
5970
118
Benefits:
170
3
5970
● Boltless anchoring system
222
5970
● Up to364 bar working
pressure
● Used 3
on PAM Directional
274
5970 pipe
● Up to 3° angular deflection
326
3
5970
● Can be used in trenchless applications
Advanced Solutions
450
Pipe
Weight
(Kg/m)
Socket OD
mm (ØDE)
3
5970
378
188
19.0
ANB10CA6
230
28.0
ANB15CA5
290
38.5
ANB20CA4
350
51.5
ANB25CA4
408
64.5
ANB30CA4
463
83.5
JNB35CA
429
510
20 Joint 3
5970
98.0
Universal
Universal
Rapid
Locked
Joint
Specification:
480
570
TGB45N60
16
3
5970
114.0
JNB40CA
JNB45CA
For very demanding applications such as trenchless installation or for restraint
Table 14 provides additional information regarding joint performance.
500
532
JNB50CA
TGB50N60
16
2
5970pressures Saint-Gobain
135.5
requirements
under high
PAM625
UK recommends
the Universal
Joint. The
Universal joint
offers boltless
restraint solutions
featuring174.0
a double
600
635and
JNB60CA
TGB60N60
16
5970Locked:
“Notes:
Table 14:2 Universal Rapid
Water
Sewer 740
-chambered
Length and weight
are provided
for estimation
purposes only
anduses
actual values
may vary
from those
provided
in these
tables.
socket
design.
The Universal
joint
the same
sealing
socket
and
gasket
Notes.as the
Rapid
joint,
a from
second
providing
- Lengths and weights are provided for estimation purposes
only and
actual
values with
may vary
thosechamber
provided in these
tables for anchorage using either an
Pressure Rating (bar)
- For information on Rapid gaskets sewer please refer to page 71
gasket
weld
and
locking
ring.by using the following formulas:
-Allowable test pressure (PEA) and allowable maximum anchored
operating pressure
(PMA)or
forathe
abovebead
pipes can
easily
be calculated
Pipe
Allowable
PMA = PFA x 1.2
Pipe
Allowable
Allowable
PEA = PMA + 5 bar
Length
DN
Note: A selected range
of Universal
Rapid Fittingsdetails,
are Tel.
available.
Please contact the
Operating
Class
- Limited range of Universal fittings available for DN350 and DN450. Please contact our
Technical Sales Department for further
0115Deflection
930 0700
Test Pressure
(mm)
Technical Sales Department for further
details,
Tel:
0115
930
0650/0700.
Pressure
(Degree)
(PEA)
(PFA)
Universal Rapid80Anchor K9
64
82
3
5960
100
K9
64
82
3
5960
The Universal Rapid Anchor joint is available in DN80-600. Universal Rapid Anchor
operates
(depending on
for a
150up to a pressure
K9 of 25 bar55
71diameter). There
3 is no need5990
weld bead on the pipe spigot.
200
K9
44
58
3
5960
The Universal
joint joint
is available
in DN100
- 1200. The
joint
is capable ofThe
operating
Universal Rapid
RapidVe
Locked
is available
in diameters
from
DN80-1200.
joint
How250itof works:
K9 (depending39
52
3
5960
pressure
up
to
64
bar
on
diameter)
and
is
the
joint
used
on
PAM
Direxional
is capable of operating pressure of up to 64 bar (depending on diameter) and is the
pipes.
Anchorage
is provided by the use
of a separate Universal anchoring gasket with
joint used
pipes.
300 on PAM Directional
K9
37
49
3
5960
moulded-in stainless steel teeth to grip the pipe spigot to avoid joint separation.
32
43
3
5970
How350it work: K9
Universal Rapid
Locked
Joint
Rapid Ve
(Locked)
How it works:
Benefits:
400 is providedK9by a locking 30
41 a weld bead3on the pipe 5970
Anchorage
ring which abuts
spigot to
● Boltless anchoring solution
prevent
joint
separation.
● Simple
gasket
450 push-fit joint
K9 with separate
30 anchoring41
3
5970
● Up to 25 bar working pressure
500
K9
30
41
2
5970
Benefits:
● Boltless anchoring system
600
K9
27
37
2
5970
● Up to 64 bar working pressure
● Used
on PAM Direxional
Directional
pipe 25
700
K9 pipe
35
2
6950
●
Up 13
to 3°
angularadditional
deflectioninformation regarding the joint performance.
Table
provides
800
K9
25
35
1.5
6890
● Can be used in trenchless applications
Universal Rapid Anchor Joint Specification:
Table 900
13: Universal Rapid
K9 Anchor, Water
25 and Sewer
35 Pipe, K9
1.5
(bar) 1
1000
K9
25 Pressure
Universal
Rapid
Locked
Joint35Rating
Specification:
Allowable
Pipe
Allowable
Allowable
K9
25
35 joint performance.
1
Table1100
14 provides additional
information
regarding
DN
Operating
Class
Test Pressure Deflection
Pressure
1200
K9
25
35
1
(Degree)
(PEA)
Table 14: Universal Rapid Locked: Water
(PFA) and Sewer
76
80
K9
100
K9
Pipe
25
35
Pressure Rating (bar)
25
35
Allowable
6870
6880
Pipe
8150
Length
(mm)
8150
3
5960
3
5960
Pipe
69
Section 3: Joints
Universal Rapid Ve Joint Specification:
Table 16 & 17 provides additional information
regarding joint performance.
Universal Rapid Locked
Table 16: Universal Rapid Ve, water
The
Universal
Rapid Locked
is available in diameters from DN80-1200. The joint
Rapid
Anchor
Jointjoint
Specification
Allowable
Prod code
Pipe
is capable ofAllowable
operating pressure
of up toSpigot
64 barOD
(depending
Operating
Pipe Length
Socket on
OD diameter) and is the
Universal
Weight
Tables
8, 9 on
&Deflection
10
give
additional
information
regardingmm
the(ØDE)
joint specification.
Pressure
(mm)
mm (ØDE)
Locking
joint used
PAM
Directional
pipes.
(Degree)
(Kg/m)
(PFA)
Ring
DN
Prod
Code
Pipe
Pipe Class
100
NFB10N60
C100
Table
Rapid
(EPDM
Gasket)5970
Water Pipe, C40
64 8: it
3
118
How
work:
150
NFB15N60
C64
200
NFB20N60
C64
250
NFB25N60
C50
300
NFB30N60
C50
350
NFB35N60
C40
400
NFB40N60
C40
450
NFB45N60
C40
60
3
5970 ring which
170 abuts
230 Rating
29.0pipe spigot
AKB15E
Pressure
(bar)
Anchorage
is provided
by a locking
a weld
bead on
the
to
prevent
joint separation.
52
3
5970
222
290
40.0 Allowable
AKB20E
Allowable
Allowable
DN
Pipe Class
Test
Operating
46
3
5970
274
350Pressure 52.5Deflection
AKB25E
Benefits:
(Degree)
(PEA)
Pressure (PFA)
3
326
408
67.5
AKB30E
● 41
Boltless anchoring
system5970
60
C40
25
35
5
● 38
Up to 64 bar working
pressure
3
5970
378
463
83.5
JKB35E
● Used80
on PAM Directional
C40pipe
23
32
5
35
3
5970
429
510
98.0
JKB40E
● Up to 3° angular deflection
100
C40
23
32
5
5970
480
570
117.5
JKB45E
● 32
Can be used in3 trenchless applications
500
NFB50N60
C40
600
NFB60N60
C40
700
NFB70N60
C30
800
SFB80N70
C30
900
SFB90N70
C30
1000
SFC10N70
C30
125
30
C40 5970
2
188
22
532
19.5
625 31
139.0
30 150
2
635
740 26
188.0
C40 5970
18
Universal
Rapid
Locked Joint
Specification:
27 200
2
738
863 24
229.0
C40 5970
16
Table 14
provides additional
information regarding
joint performance.
25
1.5
6890
842
250
C40
16
Table
Sewer
25 14: Universal
1.5 Rapid Locked:
6870 Water and
945
300
C40
16
25
1
6880
1048
974
278.0
24
1082
349.0
1191
403.0
24
Pressure
Rating (bar)
20
29
1200
SFC12N80
C30
25
1
8150
1255
1412.5
521.5
Allowable
Pipe
Allowable
400
C40
20 Allowable
29
DN
Operating
Class
Notes. Test Pressure Deflection
- Lengths and weights are provided for estimation purposes only and actual values may vary from those Pressure
provided in these tables.
- For information on Rapid gaskets water please refer to page
70. 9: Rapid Anchor (EPDM Gasket) Water Pipe,
(Degree)
(PEA)
Table
K9
(PFA)
350
80
Table 17: Universal Rapid Ve, sewer
DN
100
Allowable
150
Deflection
(Degree)
60
200
C40
K9
DN
Prod
code
100
209956
64
3
5970
118
150
209958
60
3
5970
170
200
209959
52
3
5970
222
250
209960
46
3
5970
274
300
209981
41
3400
5970K9
350
209983
38
400
209984
450
K9 K9
188
32
230
52
19.0
28.0
32
32
28
43
K9
326 30
25
408
41
64.5
200
3450
5970K9 K9
378 30
20
463
35
250
3500
5970K9 K9
429 30
20
510
214457
32
3 300
5970
480
570
20
500
209985
30
2 350
5970
600
209986
30
2
5970
209385
27
125
350
150
600
700
400
800
2
450
900
K9 K9
39
37
700
100
300
5
JKB50E
5
JKB60E
4
110671
4
3
JFB80S
JFB90S
JFC10S
3
Pipe JFC12S
2
Length
(mm)
5960
Allowable
Allowable
Pipe Class
K9
64 Allowable82
3
5960
Prod code Deflection
Test
Pressure
Operating
Pipe
Socket OD71 Weight
Universal
K9 Spigot OD
55Pressure
5990
(Degree)
(PEA) 3
(PFA)
Length
mm (ØDE)
mm (ØB)
Locking
(Kg/m)
(mm)
40
53 3 Ring
5
K9 K9
44
58
5960
Allowable
Operating
Pressure
(PFA)
80
250
82Pressure Rating
3 (bar)
64
110259
K9 K9
K9 K9
K9
K9
5970
K9
K9
K9
K9
532
635
738
27
25
25
25
290
350
625
25
740
23
863
22
110259
43 3
AKB15E
5
5960
43 3
5
5960
39 3
5
5970
35 3
AKB30E
5
5970
41
83.5 29 3JKB35E
4
5970
41
98.0 29 2JKB40E
4
5970
114.0 29
JKB45E
3
5970
2
JKB50E
3
6950
1.5
2
6890
1.5
2
6870
49
37
35
35
35
38.5
51.5
AKB20E
AKB25E
135.0 35
174.0
228.5
32
31
2
JKB60E
110671
Notes. 500
K9
19
28
- Lengths and weights are provided for estimation purposes only 1000
and
actual values may vary
K9 from those provided
25 in these tables35
1
- For information on Rapid gaskets please refer to page 71
- For information on DN800 - 1200 please contact our Technical Department
600
K9
18
26
25 be calculated by35
1
- Allowable test pressure (PEA) and allowable maximum operating1100
pressure (PMA) for theK9
above pipes can easily
using the following formulas:
PMA = PFA x 1.2
PEA = PMA + 5 bar
2
6880
2
8150
1200
K9
25
35
1
8150
Following the introduction of the new BS EN 545, Saint-Gobain PAM UK are
introducing C30 pipe in 2010. The Rapid Anchor Joint will be available for C30 pipes.
64
77
69
Section 3: Joints
PAMLOCK Joints
The PAMLOCK joint is used on pipes and fittings, DN1400-2000 where self restrained
joints are required.
How it works:
provided by the addition
addition of
ofaaweld
welded
bead
onto
spigot,
Anchorage is provided
bead
onto
thethe
pipepipe
spigot,
andand
a a
segmented locking
locking ring
ring which
which abuts
abutsthe
theweld
welded
bead
and
a
conformator
which
bead and a conformator which
restricts the diameter of the socket mouth and is held in place by two locking clamps.
The conformator is filled with steel shot to complete the joint.
Benefits:
● Boltless anchoring system
● Up to 25 Bar working pressure
PAMLOCK Joint Specification
15 provides
provides additional
additionalinformation
informationregarding
regardingjoint
jointperformance.
performance.
Table 18
Table 18: PAMLOCK
Table 15: PAMLOCK, Water and Sewer Application
Prod code
DN
Pressure Rating (bar)
Allowable
Allowable
Operating
Pipe Length Spigot OD
Weight
Socket OD
Pipe
Pipe Class
Deflection
Allowable(mm)
mm (ØDE)
mm (ØDE)
Pressure Pipe
(Kg/m)
Allowable
Allowable
(Degree)
Length
DN
(PFA) Class
Operating
Water
Sewer
1400
SPC14N80
120351
C25
1600
SPC16N80
120623
C25
1800
SPC18N80
TPC18N80
C25
2000
Enquire
Enquire
C25
25
1400
1500
1600
25
16
Enquire
1
K9
K9
K9
Test Pressure Deflection
Pressure
8170 (PEA) 1462 (Degree)
1620.1
(PFA)
1
0.5
Enquire
25
25
25
8160
8150
8130
35
35
35
1668
1875
2082
1
1
1
1868.0
2075.3
Enquire
Notes.- Lengths and weights are provided for estimation purposes only1800
and actual values may K9
vary from those provided
16 in these tables.24
0.5
-Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas:
PMA = PFA x 1.2
2000
K9
Enquire
Enquire
Enquire
PEA = PMA + 5 bar
78
70
(mm)
695
873
8120
1065
8110
Enquire
8100
8080
8030
DN
200
21
Allowable13Operating
Allowable
Allowable4Deflection
Benefits: 600
8
15
2
Pressuremaintaining
(PFA)
Test
Pressure (PEA)
(Degree)
● Provision
flexibility
250for anchorage whilst
12
19
4
Note:
Rapid anchor
gaskets
areblocks
manufactured from EPDM rubber.
● Eliminates
need for
thrusts
80
23
32
5
300
12
3
● Ideal for
unstable ground or where
space is limited19
●
Suitable
for higher pressure mains
100
23
350
14
Rapid Mechanical
Ve● (Mechanical)
Joint
Weld bead can be applied
on site*
32
22
5
3
125
22
5
Requires
a minimal number of
400
14fittings compared to31
22other ductile iron anchor
2
TableRapid
10: Rapid
Anchor
(EPDM
Gasket)
Pipe
Ve
joint
utilises
the
same
socket
andsocket
gasket
as the
Rapid
version.
The
Mechanical
joint
utilises
the Sewerage
same
and
gasket
aspush-fit
the push-fit
version.
solutions
150
16
24
5
450
12
19
2
●
Pressure Ratings (bar)
How it works:
200
21
4
* Please refer
Guide for required equipment.
500 to the Installation13
10
17
2
Anchorage
is provided by the addition of the Rapid mechanical anchor kit which
DN
Allowable Operating
Allowable
Allowable Deflection
250
12
19
4
comprises:
600
8 (PFA)
15 (PEA)
2
Pressure
Test Pressure
(Degree)
1. Factory-applied weld bead on the pipe spigot. Where pipes have been cut, the bead
300anchor gaskets are 12
19 rubber.
3
Note:
manufactured
from
EPDM
canRapid
also be
welded on site, please
refer to the
Installation
Guide.
80
23
32
5
2. A locking
segmented 22
DN800-1200) which abuts
350ring (single piece DN80-700,
14
3 the
welded
bead.
weld bead.
100
23
32
5
400
14against the pipe socket
22 using hook bolts and
2 retains
3. A bolted
gland which tightens
125 ring.
22
31
5
the locking
450
12
19
2 version.
The Rapid Mechanical joint utilises the same socket and gasket as the push-fit
150
16
24
5
Benefits:
500
10
17
2
How
it200works:
●
Provision
for anchorage whilst
13maintaining flexibility
21
4
● Eliminates
need
for
thrusts
blocks
600
8
15
2
Anchorage is provided by the addition of the Rapid mechanical anchor kit which
250
12
19
4
● Ideal for
unstable
ground
or
where
space
is
limited
comprises:
Note:
Rapidfor
anchor
gaskets
aremains
manufactured from EPDM rubber.
● Suitable
higher
pressure
1. Factory-applied
weld bead on12
the pipe spigot. Where
300
19 pipes have been cut,3 the bead
● Weld bead can be applied on site*
can also be welded on site, please refer to the Installation Guide.
● Requires
aring
minimal
of
compared to22
other ductilewhich
iron anchor
350
14fittings segmented
3 the
2. A locking
(singlenumber
piece DN80-700,
DN800-1200)
abuts
solutions
welded bead.
400
14against the pipe socket
22 using hook bolts and
2 retains
3. A bolted
gland which tightens
The
Rapid
Mechanical
joint
utilises
the
same
socket
and
gasket
as
the
push-fit
version.
Note.the locking
ring.
450
12
19
2
*Please
Pleaserefer
refer
the
Installation
Guide
required
equipment.
toto
the
Installation
Guide
forfor
required
equipment.
65
Rapid Mechanical
Section 3: Joints
Rapid Mechanical
How it works:
65
Benefits: 500
10
17
2
Anchorage
is
provided
by
the
addition
of
the
Rapid
mechanical
anchor
kit
which
●
Provision
for
anchorage
whilst
maintaining
flexibility
Rapid Mechanical Joint Specification
Rapid Ve Joint Specification
600 need for thrusts blocks
8
15
2
comprises:
●
Eliminates
Tables 11 & 12 provide additional information
regarding
the
joint
specification
and
dimensions.
Tables19
&
20
provide
additional
information
regarding
the
joint
specification
dimensions.
1. Factory-applied
weld
beadoronwhere
the pipe
spigot.
Where pipes have been cut, and
the bead
●
Ideal
for unstable
ground
space
is limited
Note:
Rapid
anchor gaskets
are manufactured
from EPDM rubber.
also be
on site, please
● can
Suitable
for welded
higher pressure
mainsrefer to the Installation Guide.
Table 11:
Rapid Mechanical,
Water
Pipe,pipe
K9
19: Rapid
Ve (Mechanical)
water
2. A
locking
pieceon
DN80-700,
segmented DN800-1200) which abuts the
●
Weld
beadring
can(single
be applied
site*
bead.
● welded
Requires
a
minimal
number
of
fittings
compared to other ductile iron
anchor
External
Diameter
(OD)
Bolts
Bolts
Pressure Rating (bar)
External
Diameter
(OD)
Allowable
3. A
bolted
gland
which
tightens
against
the
pipe
socket
using
hook
bolts
and retains
solutions
Allowable
Pipe
Nom.
Max.
Max.
Prod
Pipe
Operating
Weight
Pipe
Max.
Max.
Nom.
Allowable
Allowable
DN
Length
theDeflection
locking ring.
Pipe
Pipejoint utilises
Pipe theAnchor
Length
code
Class
Pressure
(Kg/m)as the
TheAllowable
Rapid
Mechanical
same
socket
and
gasket
version.
No.push-fit
DiaLength
Length
DN
(Degree) Pipe
(mm)
Test
Barrel Pipe
Socket Anchor
Gland
(mm)
(PFA)
Class Operating
No.
Dia
Deflection
(mm)
*Benefits:
Please
refer toBarrel
the OD
Installation
Guide
forOD
required
equipment.
OD
(mm)
Gland
Socket
Pressure Pressure
(Degree)
How
it3 works:
OD570 flexibility
OD465 maintaining
OD378
(PFA)
(PEA)
350
NQB35G60
C30
27 ● Provision
6000
68.0
8
M27
102 65
for anchorage
whilst
Anchorage
is provided
by the addition
of the Rapid mechanical anchor kit which
●
Eliminates
need
for
thrusts
blocks
400
C30
25
6000
79.5
10
80 NQB40G60
K9
64
82
53
98429
168517
234618
5500
4
M22 M27 70 102
comprises:
●
Ideal for unstable ground or where space is limited
450
C30
23 1.
480 bead
575the pipe
6000 pipes
93.5
14
102
weld
spigot.5500
Where
the 70
bead
100 NQB45G60
K9
64
82
5 3 for higher
118
189on
4 have been
M22cut,M27
● Factory-applied
Suitable
pressure
mains 255671
welded
on site,on
please
to the Installation
Guide. 16
Weldalso
bead
be532
applied
site* refer
500
NQB50G60
C30
22 ● can
3 be can
630
734
6000
110.0
M27
102
125
K9
64
82
5
144
216
285
6000
6
M22
70
2. A
lockingaring
(singlenumber
piece DN80-700,
abuts the
●
Requires
minimal
of fittings segmented
compared toDN800-1200)
other ductilewhich
iron anchor
600
NQB60G60
C30
20
3
635
739
840
6000
149.0
20
M27
102
welded
150
K9
55
71
5 bead. 170
243
311
5500
6
M22
70
solutions
700
SQB70H70
C25
16 3. A bolted
2 gland which
738 tightens
863 against958
186.0hook 24
M27retains123
the pipe6960
socket using
bolts and
200
K9
44
58
4
222
296
364
5500
8
M22
70
the locking
ring. 842
800
SQB80H70
C25
16
2
974
1100
6950
229.0
30
M27
123
* Please refer to the Installation Guide for required equipment.
250
K9
39
52
4
274
353
457
5500
6
M27
102
900
SQB90H70
C25
16
1.5
945
1082
1218
6950
276.0
28
M27
123
65
Benefits:
300
K9
37
49
4
326
410
516
5500
8
M27
102
1000
SQC10H70
C25
16 ● Provision
1.5 for anchorage
1048
1191maintaining
1306 flexibility
6960
330.5
30
M27
123
whilst
for thrusts
blocks 570
1200
C25
16 ● Eliminates
1547
8190
461.5
40
350 SQC12H80
K9
32
43
31.5 need
3781255
4651412
5500
8
M27 M27 102 123
● Ideal for unstable ground or where space is limited
Notes.400
K9
30
41 ● Suitable
3 for higher
429 pressure
517 mains 618
5500
10
M27
102
- Lengths and weights are provided for estimation purposes only
and actual
values may vary
from those
provided in these tables.
- For anchoring solutions DN80-DN300 please refer to Universal
joint or
enquire.
● Weld
can480
be applied on site* 671
450 test pressure
K9 (PEA) and allowable
30
41 operating
3bead(PMA)
5500
14 formulas:
M27
102
-Allowable
maximum
pressure
for the above 575
pipes can easily be calculated by
using the following
●
Requires a minimal number of fittings compared to other ductile iron anchor
PMA = PFA x 1.2
PEA500
= PMA + 5 bar K9
30
41
3
532
630
734
5500
16
M27
102
solutions
Rapid Mechanical
600
K9
27
37
3
20
M27
102
700
K9
25
for required
equipment.
35 * Please2refer to the
738Installation
863 Guide958
5500
24
M27
123
800
K9
16
24
M27
123
2
635
842
739
974
840
1100
5500
5500
30
79
65
Rapid Mechanical,
Sewerage
Table 12:
20: Rapid
Ve (Mechanical)
sewerPipe
pipe
External
ExternalDiameter
Diameter(OD)
(OD)
Allowable
Allowable
Pipe
Nom.
Max.
Max.
Prod
Operating
PipeWeight
Allowable
Allowable Deflection Nominal
MaximumLength
Pipe
Pipe
Anchor
codes
Pressure
(Kg/m)
Allowable
Maximum
No.
Length
(Degree)
Operating
Test
Pipe
Anchor (mm)
Barrel
Socket
Gland
(PFA)
Deflection
Socket
No.
(mm)
OD
OD
OD
Pressure Pressure
Barrel
Gland
Pressure Ratings (bar)
DN
DN
150
(PFA)
TQB15S60
(PEA)
50
20080
TQB20S60
250
100
(Degree)
OD
Bolts
Bolts
Dia
Dia
Length
Length
(mm)
(mm)
5
OD
170
243
OD
311
6000
23.5
6
M22
70
44
4
222
296
364
6000
30.5
8
M22
70
TQB25S60
39
4
274
353
457
6000
40.0
6
M27
102
300
TQB30S60
37
4
326
410
516
6000
50.5
8
M27
102
350
TQB35S60
27
3
378
465
570
6000
66.5
8
M27
102
400
TQB40S60
25
3
429
517
618
6000
78.0
10
M27
102
TQB45S60
23
3
480
575
671
6000
92.5
14
M27
102
500
250
TQB50S60
22
3
532
630
734
6000
106.5
16
M27
102
300
600
TQB60S60
20
3
635
739
840
6000
138.0
20
M27
102
700
350
TQB70E69
19
16
28
32
738
378
863
465
958
570
69505500199.0
8 24
M27
M27
123 102
800
400
TQB80E69
18
16
26
32
842
429
974
517
1100
618
69505500243.5
1030
M27
M27
123 102
900
TQB90E69
16
1.5
3
480
945
1082
1218
6950
291.5
28
M27
123
1000
TQC10E69
16
1.5
1048
1191
1306
6955
343.0
30
M27
123
1200
TQC12N79
16
1.5
1255
1412
1547
8185
507.5
40
M27
123
24
3
635
739
125
150
200
450
450
500
600
18
18
16
26
26
3
See Table 11 for values
532
575
630
671
734
840
5500
14
5500
16
5500
20
M27
M27
M27
Notes.700
20provided for estimation
29
2 only and actual
738values may vary
863from those provided
958 in these 5500
24
M27
- Lengths
and weights are
purposes
tables.
- For anchoring solutions DN80-DN100 please refer to Universal joint or enquire.
- Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) for the above pipes can easily be calculated by using the following formulas:
800
13
21
2
842
974
1100
5500
30
M27
PMA = PFA x 1.2
PEA = PMA + 5 bar
102
102
102
123
123
900
13
21
1.5
945
1082
1218
6950
28
M27
123
1000
13
21
1.5
1048
1191
1306
6950
30
M27
123
1100
16
24
1.5
1151
1300
1417
8190
40
M27
123
1200
16
24
1.5
1255
1412
1547
8180
40
M27
123
Note: DN80-300 are supplied in K9 thickness only.
80
67
UTI
UTI
DN300
DN300
PN10
PN10
PN16
PN16
DN350-600
DN350-600
PN10
PN10
PN16
PN16
DN700-1200
DN700-1200
PN10
PN10
PN16
PN16
DN1400-2000
DN1400-2000
Flange Joint
PN10
PN10
PN16
PN16
g
D
D
PCD
PCD
➤
➤
Flanged joints are rigid an
Table
16:
Pressure
capabilities
Flanged
joints
are
rigid
and
are
typically
used
above
ground
applications.
Due
the bending m
Flanged
joints
are
rigid
and
are
typically
used
in in
above
ground
applications.
Due
toto
the
risk
of
excessive
risk
excessive
bending
moments
being
imposed
recommended
that
flangedis NOT buried. In
risk
ofof
excessive
bending
moments
being
imposed
it it
is is
recommended
that
flanged
pipework
Pressure
Capability
pipework
buried.
certain
situations
may
necessary
bury
flange please contact T
pipework
is is
NOT
buried.
InIn
certain
situations
it it
may
bebe
necessary
toto
bury
flange
pipework,
NOT
Diameter Band
pipework,
please
contact
Technical
Sales
Department
advice,
Tel:
0115
930
pipework,
please
contact
Technical
Sales
Department
forfor
advice,
Tel:
0115
930
0650/0700.
Low
Medium
High
0650/0700.
0650/0700.
UTI DN300
PN10
PN16
PN25/40
Benefits:
● Strength of DI supports
Benefits:
Benefits:
➤ PN16
DN350-600
PN10
PN25/40
b b
● ●Strength
Strength
ofof
DIDI
supports
supports
external
external
bending
bending
moment
moment
making
it it
ideally
ideally
suited
suited
forfor
above
above
ground
applications
➤ making
a
DN700-1200
PN10
PN16a
PN25/40
ground
ground
applications
applications
● High beam strength acc
➤
➤
➤
➤
➤
➤
➤
D
D
D
D
PCD
PCD
PCD
PCD
g
g
PN25/40
PN25/40
DN350-600
PN25/40
PN25/40
DN700-1200
PN25/40
PN25/40
DN1400-2000
PN25/40
PN25/40
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤ ➤ b bb b
➤➤
➤➤ a a
a a
● ●High
High
beam
beam
strength
strength
accommodates
accommodates
spans
spans
upup
toto
16m
16m
➤➤
DN1400-2000
PN10
PN16
● ●NoNo
risk
risk
ofof
performance
performance
loss
loss
through
through
UVUV
degradation
degradation
● No risk of performance
PN25/40
●
Wide range of flanges a
● ●Wide
Wide
range
range
ofof
flanges
flanges
available
available
in in
PN10-PN40.
PN10-PN40.
g
➤
➤
➤
➤
➤
➤
Benefits:
●●
Mild
Mild
steel
steel
(grade
(grade
4.6)
4.6)
bolts,
bolts,
nuts
nuts
and
and
washers
washers
coated
coated
toto
water
water
industry
specification
specification
(WIS)
4-52-03
steel
(grade
4.6)
bolts,
nuts
and
washers
rilsan
coated
to industry
water
industry
specification
➤
D
D
PCD
PCD
➤
➤
➤
Flanged joints are rigid and are typically used in above ground applications.
Due to
the
Fixed
Flanged
Joi
risk
of
excessive
bending
moments
being
imposed
it
is
recommended
that
flanged
Fixed
FixedFlanged
FlangedJoint
JointSets:
Sets:
Joint sets are available to o
pipework is NOT buried. In certain situations it may be necessary to bury flange
Joint
Joint
sets
sets
are
are
available
available
toto
order
order
forfor
use
use
with
with
fixed
fixed
flanges,
flanges,
these
these
sets
sets
contain
contain
allall
components
required for f
pipework, please contact Technical Sales Department for advice, Tel: 0115 930
components
components
required
required
forfor
fixed
fixed
flanged
flanged
joints.
joints.
● Inside Bolt Circle (IBC) g
0650/0700.
● ●Inside
Inside
Bolt
Bolt
Circle
Circle
(IBC)
(IBC)
gasket
gasket
80°
80°
IRHD
IRHD
hardness
hardness
Full face
gasket
80°
IRHD
hardness
● Mild steel (grade 4.6) bo
b b
a a
●(WIS)
Strength
of DI
WIS 4-52-03
4-52-03
(WIS)
4-52-03
supports external bending moment making it ideally suited for above
ground applications
EPDM gaskets are supplied
●
High
beam
strength
accommodates
spans
up
to
16m
EPDM
EPDM
gaskets
gaskets
are
are
supplied
supplied
forfor
use
use
in in
potable
potable
water
water
applications
applications
and
and
Nitrile
Nitrile
gaskets
gaskets
for
for
sewerage
applications.
●
sewerage
sewerage
applications.
applications.
No risk
of
performance loss through UV degradation
●
Wide range of flanges available in PN10-PN40.
Fixed Flanged Joint Sets:
All PN16 fixed flange joint sets supplied by Saint-Gobain as standard comply with the
Joint Engineering
sets are available
to order for
fixed
flanges,
these sets
Civil
Specification
foruse
thewith
Water
Industry
(CESWI)
7thcontain
edition.all
components required for fixed flanged joints.
●
Inside Bolt Circle (IBC) gasket 80° IRHD hardness
●
Mild steel (grade 4.6) bolts, nuts and washers coated to water industry specification
(WIS) 4-52-03
EPDM gaskets are supplied for use in potable water applications and Nitrile gaskets for
sewerage applications.
7171
81
71
DD
PCD
PCD
gg
➤
➤
b
➤
➤
➤
a
b
➤
➤
➤
➤
➤
➤
b
a
➤
DD
PCD
PCD
gg
➤
➤
➤
➤
➤
➤
Section 3: Joints
➤
➤
a
b
a
Tables 21 & 22 provide additional information regarding fixed flange joint dimensions.
9 & 20 provide additional
information
regarding
fixed flange
joint dimensions.
Tables 17, 18,
19 & 20 provide
additional
information
regarding fixed flange joint dimensions.
Table 21: Fixed flanges PN16
Flanges PN16 Flanges
Table 17:
(standard
Fixed Flanges
range) PN16 Flanges (standard range)
DN
D
200
220
285
340
400
455
520
580
640
715
840
910
1025
1125
1255
1355
1485
1685
1930
2130
2345
Prod Code
DBolt Hole gDetails
g DN
aWaterD
b Sewer
PCD a
g
228458
132 8080
19.0
200 16.0228480
132 160 200
19.0
100
228460
228481
220
156 100 19.0 220 16.0 156 180 19.0
228471
211150
150 19.0
285 16.0228482
211 240 285
19.0
228472
266200
200 20.0
340 17.0228483
266 295 340
20.0
250
228473
228484
400
319 250 22.0 400 19.0 319 355 22.0
228474
370300
300 24.5
455 20.5228485
370 410 455
24.5
350
228475
228486
429 350 26.5 520 22.5 429 470 520
26.5
400
228476
228487
580
480 400 28.0 580 24.0 480 525 28.0
228477
548450
450 30.0
640 26.0228488
548 585 640
30.0
500
228478
228489
609 500 31.5 715 27.5 609 650 715
31.5
600
228479
228490
840
720 600 36.0 840 31.0 720 770 36.0
229045
794700
700 39.5
910 34.5229054
794 840 910
39.5
800
229047
229056
901 800 43.0 1025 38.0 901 950 1025
43.0
900
229050
229058
1125
1001 900 46.5 1125 41.5 1001 1050 46.5
229051
11121000
1000 50.0
1255 45.0229060
1112 11701255
50.0
1200
229052
229061
1218 1100 53.5 1355 48.5 1218 12701485
53.5
1400
Enquire
Enquire
1685
1328 1200 57.0 1485 52.0 1328 1390 57.0
Enquire
Enquire
1930
15301600
1400 60.0 1685 55.0 1530 1590 60.0
1800
Enquire
Enquire
2130
1750 1600 65.0 1930 60.0 1750 1820 65.0
2000
Enquire
Enquire
2345
1950 1800 70.0 2130 65.0 1950 2020 70.0
*Bolt length will be calculated on a project by project basis.
2150
2000 75.0 2345 70.0 2150
75.0
Note.- PN10 & 40 available on request
No.
b
813216.0
815616.0
821116.0
1226617.0
1231919.0
1237020.5
1642922.5
1648024.0
2054826.0
2060927.5
2072031.0
2479434.5
2490138.0
100141.5
28
1112
28
45.0
1328
32
48.5
1530
32 52.0
3617055.0
1950
40 60.0
2150
44 65.0
70.0
Bolt Hole Details
Bolt size
Bolt Size
Details
Bolt Size
b Bolt Hole
PCD
No.
Dia DiaDia Length
Length
(mm)
Dia PCD
Dia No.
Length (mm)
Dia
(mm)
19.0
19 M16
M16
19 16016.0M16 8160 65 8 19
65 70
19.0
16.0
180
8
19
M16
19 180
M16 8
65 19
M16
65 70
a
19.0
23
20.0
23
22.0
28
24.5
28
26.5
28
28.0
31
30.0
31
31.5
34
36.0
37
39.5
37
43.0
40
46.5
40
50.0
43
57.0
43
60.0
49
65.0
49
70.0
56
75.0
57
24016.0M20
29517.0M20
35519.0M24
41020.5M24
47022.5M24
52524.0M27
58526.0M27
65027.5M30
77031.0M33
84034.5M33
95038.0M36
105041.5M36
117045.0M39
127052.0M39
139055.0M45
60.0
1590 M45
65.0
1820 M52
70.0
2020 M52
8240
295
12
355
12
410
12
470
16
525
16
585
20
650
20
770
20
840
24
950
24
1050
28
1170
28
1390
32
1590
32
1820
36
2020
40
2230
44
70 8 23
70 1223
85 1228
85 1228
85 1628
100 1631
100 2031
110 2034
120 2037
130 2437
140 2440
140 2840
160 2843
160 3243
180 3649
180 4049
44
200 56
48
220 57
23
23
28
28
28
31
31
34
37
37
40
40
43
49
49
56
57
62
M20
M20
M20
M20
M24
M24
M24
M24
M24
M24
M27
M27
M27
M27
M30
M30
M33
M33
M33
M33
M36
M36
M36
M36
M39
M39
M45
M39
M45
M45
M52
M45
M52
M52
M56
M52
70 80
70 80
85 90
85100
85100
100100
100110
110115
120130
130135
140155
140155
160165
160190
Enquire*
180
Enquire*
180
Enquire*
200
Enquire*
220
Flanges PN10 Flanges
Table
Table 18:
22: Fixed
Fixed Flanges
flanges PN10
PN25 Flanges
D
200
220
285
340
400
455
505
565
615
670
780
895
1015
1115
1230
1340
1455
1675
1915
2115
2325
g DN
DN
132 80
156 80
100
211100
150
266150
200
200
319 250
370250
300
429300
350
350
480 400
530400
450
582450
500
500
682 600
794600
700
901700
800
800
1001 900
1112900
1000
12181000
1100
1200
1328 1200
15301400
1400
17501600
1600
1800
1950 1800
2000
2150 2000
aD D
19.0 200
200 220
19.0
235 285
19.0
300 340
20.0
360 400
22.0
425 455
24.5
485 505
24.5
555 565
24.5
620 615
25.5
670 670
26.5
730 780
30.0
845 895
32.5
9601015
35.0
10851115
37.5
11851230
40.0
13201340
42.5
15301455
45.0
1755
46.0
1675
1975
49.0
1915
2195
52.0 2115
2425
55.0 2325
bg g
16.0 132
132 156
16.0
156 211
16.0
211 266
17.0
274 319
19.0
330 370
20.5
389 429
20.5
448 480
20.5
503 530
21.5
548 582
22.5
609 682
25.0
720 794
27.5
820 901
30.0
9281001
32.5
1028
35.0 1112
11401218
37.5
13501328
40.0
1560
41.0
1530
1780
44.0
1750
1985
47.0 1950
2210
50.0 2150
Bolt Hole Details
Bolt Size
Bolt Hole
Details
Bolt Size
Bolt Hole Details
Bolt size
PCD
Dia PCD
Dia No. Length (mm)
a
b
Dia
Dia
Length (mm)
a
bNo.
PCD 19 160
No.
Dia 8 Dia65 Length
(mm)M16
160 19.0
8 16.0
M16
19
65
19.0
16.0
160
8
19
M16
70
180 19.0
8 16.0
19 180
M16 8
65 19
M16
65
19.0 19.0 16.08 16.0
190 23 240
8
23 8 M2070 23 75
240
M20
M20
70
20.0 20.0 17.08 17.0
250 23 295
8
28 8 M2470 23 90
295
M20
M20
70
22.0
19.0
310
12
28
M24
90
350 22.0
12 19.0
23 350
M20 12
80 23
M20
80
24.5 24.5 21.5
12
31 12 M2780 23 100
400
12 20.5370 23 400
M20
M20
80
27.5 24.5 23.5
16
31 16 M2780 23 105
460
16 20.5430 23 460
M20
M20
80
30.0
26.0
490
16
34
M30
110
515 24.5
16 20.5
28 515
M24 16
85 28
M24
85
32.0 25.5 28.0
16
37 20 M3385 28 120
565
20 21.5550 28 565
M24
M24
85
34.5 26.5 30.5
20
37 20 M3390 28 125
620
20 22.5600 28 620
M24
M24
90
36.5
32.5
660
20
37
M33
130
725 30.0
20 25.0
31 725
M27 20
100 31
M27
100
42.0 32.5 37.0
20
40 24 M36
840
24 27.5770 31 840
M27
110 31 145
M27
110
46.5 35.0 41.5
24
43 24 M39
950
24 30.0875 34 950
M30
110 34 160
M30
110
51.0
46.0
990
24
49
M45
170
1050 37.5
28 32.5
34 1050 M30 28
120 34
M30
120
55.5 40.0 50.5
1090 37 1160
28
49 28 M45
1160
28 35.0
M33
130 37 180
M33
130
60.0 42.5 55.0
1210 37 1270
28
56 32 M52
1270
32 37.5
M33
130 37 205
M33
130
69.0
64.0
1420
32
56
M52
220
1380 45.0
32 40.0
40 1380 M36 32
140 40
M36
140
74.0
1640
36
62
1590
36 41.0
43 1590
M39
150 43Enquire* M39
46.0 69.0
36 M56
150
81.0
1860
40
62
1820
40 44.0
49 1820
M45
160 49Enquire* M45
49.0 76.0
40 M56
160
88.0
83.0
2070
44
70
M64
Enquire*
52.0
47.0
95.0
90.0
2300
48
70
M64
Enquire*
55.0
50.0
* Bolt length will be calculated on a project by project basis.
82
72
Saint-Gobain PAM UK supplies fixed flange joint sets with full face EPDM/Nitrile gasket and bolts (as per above lengths), nuts and
two washers per bolt as standard. These joint sets are CESWI 7th edition compliant
Section 3: Joints
Adjustable
Flanges
Adjustable
Flanges
is able
totooffer
adjustable
flanges
a range
of fittings
Saint-Gobain
PAM
are
offer
adjustable
flanges
on
a range
of fittings
Saint-Gobain
PAM UK
areUK
able
toable
offer
adjustable
flanges
on aon
range
of fittings
in in in
DN80-600.
On a selected
number
of flanged
Saint-Gobain
PAM
will provide
DN80-600.
On a selected
number
of flanged
fittingsfittings
Saint-Gobain
PAM UK
willUK
provide
adjustable
flanges
the standard
product
refer
the product
adjustable
flanges
as the as
standard
product
range.range.
PleasePlease
refer to
the to
product
range range
for details.
sectionsection
for details.
DN80-600
DN80-600
4 74
a
c
∅g
∅D
c
∅g
∅D
a
Adjustable
flanges
haveused
beenfor
used
for25
over
25 in
years
in Europe.
Adjustable
flanges
Adjustable
flanges
have been
over
years
Europe.
Adjustable
flanges
facilitate
assembly
by allowing
the flange
loose flange
to be rotated
and positioned
to
facilitate
flangeflange
assembly
by allowing
the loose
to be rotated
and positioned
to
alignholes.
bolt holes.
Saint-Gobain
PAM
canoffer
alsoan
offer
an additional
of flanged
align bolt
Saint-Gobain
PAM UK
canUK
also
additional
range range
of flange
with adjustable
flanges,
contact
Technical
Sales department
for further
fittingsfittings
with adjustable
flanges,
pleaseplease
contact
Technical
Sales department
for further
information,
Tel:930
0115
930 0650/0700.
information,
Tel: 0115
0650/0700.
The
key benefits
by adjustable
flanges
are&time
& effort
The key
benefits
offeredoffered
by adjustable
flanges
are time
effort
saved saved
on site,on site,
particularly
or in pumping
stations/treatment
particularly
above above
groundground
or in pumping
stations/treatment
works.works.
● Adjustable
foralignment
easy alignment
if flanges
are off-set
Adjustable
for easy
if flanges
are off-set
●
to quickly
to higher/lower
Able toAble
quickly
changechange
flangeflange
to higher/lower
rating rating
●
●
Jointare
sets
are available
to for
order
useadjustable
with adjustable
flanges,
thesecontain
sets contain
all
Joint sets
available
to order
usefor
with
flanges,
these sets
all
components
required
for adjustable
flanged
components
required
for adjustable
flanged
joints.joints.
● Metal
Metal
insert insert
gasketgasket
Mildbolts,
steel nuts
bolts,and
nuts
and washers
Mild●steel
washers
●
●
Note: Adjustable
flanges
different
bolt lengths
toflanges.
fixed flanges.
refer to
Note: Adjustable
flanges
utiliseutilise
different
bolt lengths
to fixed
PleasePlease
refer to
adjustable
data for
sheet
forlengths;
bolt lengths;
ref: PAMRF03.
is available
adjustable
data sheet
bolt
ref: PAMRF03.
This isThis
available
from from
www.saint-gobain-pam.co.uk.
www.saint-gobain-pam.co.uk.
ASSEMBLING JOINT WITH ADJUSTABLE FLANGES PN16
Adjustable Flange
Bolt
Washer
Table 23: Adjustable Flanges dimensions
DN
Adjustable Flange
D
g
a
b
c
80
200
132
23.0
20.0
3
100
220
156
23.0
20.0
150
285
211
26.0
23.0
200
340
266
29.0
250
400
319
300
455
370
350
520
400
450
Bolt No.
Bolt size
Dia
Length (mm)
4
16
85
3
8
16
90
3
8
20
100
26.0
3
12
20
100
32.0
29.0
3
12
24
110
36.0
32.0
4
12
24
130
429
39.0
35.0
4
16
24
130
580
480
42.0
38.0
4
16
27
150
640
527
45.0
41.0
4
20
27
130
500
715
582
48.0
44.0
4
20
30
160
600
840
682
55.0
50.0
5
20
33
180
83
Section 3: Joints
Table 24: Adjustable flanges joint sets
Product Code
DN
WATER
Adjustable Flanges
SEWER
Kit reference (incl. gasket, bolts, nuts and washers
a
c
100
150
200
JBB20KV2
∅g
∅D
250
300
Bolt and nut
Washer
Saint-Gobain
PAM UK are able to offer adjustable
flanges on
a range of fittings
in
JBA80KV1
JBA80GW1
JXM16BM85
JXM16RQE
DN80-600. On a selected number of flanged fittings Saint-Gobain PAM UK will provide
JBB10KV1
JBB10GW1
JXM16BM90
JXM16RQE
adjustable flanges as the standard product range. Please refer to the product range
JBB15GW1
JXM20BM100
JXM20RQE
sectionJBB15KV1
for details.
80
DN80-600
Gasket
Gasket
JBB20GW1
JXM20BM100
JXM20RQE
JXM24BM130
JXM24RQE
Adjustable flanges have been used for over 25 years in Europe. Adjustable flanges
JBB25KV2
JBB25GW1
JXM24BM110
JXM24RQE
facilitate flange assembly by allowing the loose flange to be rotated and positioned to
JBB30KV2
JXM24BM130
JXM24RQE
align bolt
holes. Saint-Gobain PAM UK canJBB30GW1
also offer an additional
range of flange
fittings
with
adjustable
flanges,
please
contact
Technical
Sales
department
for
further
Bolt and nut
Washer
Gasket
Bolt and nut
Washer
information, Tel: 0115 930 0650/0700.
350
JBB35GV1
400
JBB40GV1 The key
JXM27BM150
JXM27RQE
benefits offeredJXM27RQE
by adjustable flanges are time & JXM27BM150
effort saved on site,
450
JBB45GV1
500
JBB50GV1
JXM24BM130
gasket
particularly
above ground
or in pumpingNitrile
stations/treatment
works.
JXM27BM130
JXM27RQE
JXM27BM130
●
●
600
JXM24RQE
JBB60GV1
not available
Adjustable
for easy alignment
JXM30BM160
JXM30RQEif flanges are off-set
Able to quickly change flange to higher/lower rating
JXM33BM180
JXM33RQE
JXM27RQE
JXM30BM160
JXM30RQE
JXM33BM180
JXM33RQE
Joint sets are available to order for use with adjustable flanges, these sets contain all
components required for adjustable flanged joints.
●
●
Metal insert gasket
Mild steel bolts, nuts and washers
Note: Adjustable flanges utilise different bolt lengths to fixed flanges. Please refer to
adjustable data sheet for bolt lengths; ref: PAMRF03. This is available from
www.saint-gobain-pam.co.uk.
84
74
Section
Section
4
Pipe Lining
Pipe Lining
75
85
75
Section 4: Pipe Linings
Pipe Linings
Saint-Gobain PAM UK is highly experienced in providing high performance and
fit-for-purpose linings for use with both potable water and sewage. All linings used by
Saint-Gobain PAM UK conform to the requirements of the latest versions of BS EN 545
for use with potable water. Sewage linings conform to BS EN 598.
The standard linings offered by Saint-Gobain PAM UK are suitable for virtually all water
and sewer applications within the UK. However, Saint-Gobain PAM UK has access to a
wide range of specific solutions to suit even the most demanding requirements.
Table 25: Matrix of pipe linings offered by Saint Gobain PAM UK
Product
Range
CL
System XL
TableRange
21: MatrixDia
of pipe
liningsDuctan
offered by System
Saint-Gobain
PAM UK
Product
Range
OD75-
Water Pipe
Water
Pipe
Standard
Dia OD160
System (Blutop)
System
Range
XL
CL
DN80DN800
(Natural)
UTI
Standard
DN900DN800
DN2000
≥DN900
Uti DN800
Blast
Furnace
Standard
Cement
Soft
Water
HAC
HAC
Special
Standard
Special
Request
DN800DN900DN2000
Sewerage
Special
Request
Standard
(Integral
Plus or
Integral)
Special
Request
(Integral)
Standard
Standard
Special
Special
Request
Request
(Integral)
Pipe
≥DN900
DN100DN1000
pH1
Standard
(Natural)
Standard
Request
(Classic)
Sewerage
Pipe
UTI
Directional
Drill pipes
PAM
- Water &
Sewer
Directional
pH1
Standard
Standard
for
potable
Standard
water
(PAM
for
Potable
Direxional)
Water
(Integral)
Special
Request
Standard for
sewerage
Standard
for(PAM
Direxional)
Sewerage
Water Water
Potable
Pipes
All
ductile
ironwater
pipesmay
for use
with
potable water
are approved
by mineral
the Secretary
of Stateor to
Since
potable
prove
aggressive
for pipelines
due to its
composition
treatment
products,
ductile
iron under
pipelines
are lined31
with
an internal
coating.
for
use in public
water
supplies
Regulation
of the
Water Supply
(Water
Quality) Regulations 2000 and are listed in the “List of Approved Products and
All ductile iron pipes for use with potable water are approved by the Secretary of State
Processes” published by the DWI.
for use in public water supplies under Regulation 31.4.a of the Water Supply (Water
Quality) Regulations 2000, Regulation 27 of the Water Supply (Water Quality) (Scotland)
The
internal 2001
surfaces
sizesinofthe
ductile
iron
pipes used
for theand
conveyance
ofpublished
raw
Regulations
and of
arealllisted
“List of
Approved
Products
Processes”
by the
DWI. water, are protected against corrosion by the use of cement mortar
and
potable
linings. Cement mortar linings create an alkaline environment at the metal surface of
the pipe thereby producing conditions under which corrosion cannot take place.
Cement mortar linings are applied in accordance with BS EN 545.
86
76
Standard Offer:
Ductan:
Potable
water
OD75-160
- Blutop range
System XL:
Potable
Water
DN80-800
Traditionally,
internal
liningXL
forisductile
iron pipes
been for
cement
mortar.
Saint-Gobainthe
PAM
UK System
the standard
pipehas
system
diameters
upFor
to the
and
Blutop
range,
the
cement
mortar
is
replaced
by
an
innovative
thermoplastic
coating
including DN800. The system comprises an epoxy seal coat applied to the cement called
Ductan.
mortar lining under factory conditions with tight control over process parameters.
Main characteristics:
•Saint-Gobain
300μm thickPAM UK System XL controls both inorganic and organic leachates to
•
Perfectly adherent,
withWhen
an adhesion
greaterwith
thanSaint-Gobain
8MPa (80kg/cm2)
the same as
exceptionally
low levels.
used invalue
accordance
PAM UK’
fusion bonded epoxy. DUCTAN withstands without damage:
recommendations, System XL controls the pH within regulatory limits, for all waters,
• perforation under load
hard and soft. The current Saint-Gobain PAM UK System XL “Instructions for Use”
• cuts on site
document may be found on the website: www.saint-gobain-pam.co.uk
•
Approved by the Secretary of State under Regulation 31.4.a of the Water Supply (Water
Quality) Regulations 2000
Features and benefits of Saint-Gobain PAM UK System XL:
Advantages:
Availablesmooth
in diameters
utisurface,
DN800DUCTAN minimizes head losses
•● Perfectly
internal
•● Extra-light,
reduces
Suitable forDUCTAN
all water
types the pipe weight by 25 %
• Thinner than the cement coating, DUCTAN increases the pipe’s hydraulic cross-section.
● pH controlled within regulatory limits
• Exceptional
abrasion resistance
•● Anti-corrosion
protection
for 100
Residence times
compatible
withyears
normal commissioning and operating conditions
In
liningofisState
impact
resistant
and therefore
does
not Supply
flake in (Water
case of
● addition,
Approvedthe
by DUCTAN
the Secretary
under
Regulation
31 of the
Water
point
impact.
Quality) Regulations 2000
The
Ductan lining
covers
the inside of the pipe completely from the socket to the end of the
● Excellent
Hydraulic
Performance
spigot
Socket Coating
Cement
Socket areas mortar
which comelinings
into contact with potable water are coated with an approved
blue epoxy
paint.
Cement
mortar
linings create an alkaline environment at the metal surface of the pipe
thereby producing conditions under which corrosion cannot take place. Cement mortar
linings
are applied
in accordance
with BS EN
545. Saint-Gobain PAM UK applies two types of
System
CL: Potable
Water
DN900-2000
cement mortar linings: System CL and System XL
Saint-Gobain PAM UK System CL is the standard pipe system for diameters DN9002000. Saint-Gobain PAM UK System CL comprises a cement mortar which fully
complies with BS EN 545 and is applied as a pipe lining under strict factory conditions.
1)
System CL : Potable Water DN80-2000, Natural range
When used in accordance with Saint-Gobain PAM UK System CL “Instructions for Use”
Saint-Gobain
PAM UK
CL is thepH
standard
pipe system
for diameters
DN80-2000.
document, System
CLSystem
gives excellent
and leachate
performance
for hard
and soft
System
CL
comprises
blast
furnace
cement
which
fully
complies
with
BS
EN
545 and is
waters, even with extended residence times.
applied as a pipe lining under strict factory conditions.
When
used
in benefits
accordance
with Saint-Gobain
PAM
UK System
Features
and
of Saint-Gobain
PAM UK
System
CL: CL “Instructions for Use”
document, System CL gives excellent pH and leachate performance for hard and soft waters,
● Available
in diameters
DN900-2000
even
with extended
residence
times.
● Suitable
forbenefits
all wateroftypes
Features
and
Saint-Gobain PAM UK System CL:
•● Available
in
diameters
DN80-2000
pH controlled within regulatory limits
• pH controlled within regulatory limits
● Residence times compatible with normal commissioning and operating conditions
• Residence
times compatible with normal commissioning and operating conditions
● Approved
•
the
WaterSupply
Supply(Water
(Water
Approved by
by the
theSecretary
Secretaryof
ofState
Stateunder
underRegulation
Regulation31.4.a
31 ofof
the
Water
Quality)
Quality)Regulations
Regulations2000
2000
• Excellent hydraulic performance
● Excellent hydraulic performance
Socket areas which come into contact with potable water are coated with an approved blue
epoxy paint.
Socket Coating
Socket areas which come into contact with water have a coating of approved bitumen
paint.
87
77
Section
Section
Section
4: 4:Pipe
4:
Pipe
Linings
Pipe
Linings
Linings
Special Requirements
Special Requirements
DN900+
Soft Water
Special Requirements
2) SystemLinings
XL: Potable
WaterSolutions
DN80-700, Natural range
DN900+
Soft
Upon request Linings
Saint-Gobain
PAM Water
UK is also Solutions
able to supply a seal coated cement mortar
Saint-Gobain PAM UK System XL is the standard pipe system for diameters up to and
lining
which
isSaint-Gobain
particularly
suitable
use
in
soft
water
areas
and/or
where
long
Upon
request
PAM
UKfor
is also
able
toseal
supply
aapplied
seal
coated
cement
mortar
including
DN700.
The system
comprises
an epoxy
coat
to the
cement
mortar
DN900+
Linings
Soft
Water
Solutions
residence
times
in excess
ofsuitable
those
in
System
CL “Instructions
for
Use”
under
factory
conditions
withdefined
tight
control
process
parameters.
Saint-Gobain
lining
which
is particularly
for
use
in the
softover
water
areas
and/or where
long
Upon
request
PAM
UK
is also
able
toSystem
supply
ain
seal
coated
cement
mortar
PAM UK
System
XL
controlsof
both
inorganic
and
organic
to exceptionally
lowas
document
are Saint-Gobain
envisaged.
This
solution
is approved
for leachates
use
public
water
supplies
residence
times
in excess
those
defined
in
the
CL
“Instructions
for
Use”
levels.
lining
which
is
particularly
suitable
for
use
in
soft
water
areas
and/or
where
long
Saint-Gobain
PAM
UK
Snowcrete.
Please
contact
the
Technical
Service
Department,
document are envisaged. This solution is approved for use in public water supplies as
residence
times
in UK
excess
of
those
defined
inPAM
the UK’s
System
CL “Instructions
for
Use” XL
Tel:
0115
930
0650/0700
for
more
information.
When
used
in PAM
accordance
with
Saint-Gobain
“Instructions
for Use”,
System
Saint-Gobain
Snowcrete.
Please
contact
the Technical
Service
Department,
document
are
envisaged.
This
solution
is
approved
for
use
in
public
water
supplies
as
controls
within regulatory
Tel:
0115the
930pH
0650/0700
for morelimits.
information.
Saint-Gobain
UK Snowcrete.
Please
contact
the Technical
DN80-800
Blast
Cement
Features andPAM
benefits
of Furnace
Saint-Gobain
PAM
UK System
XL: Service Department,
Tel:
0115
930
0650/0700
for
more
information.
DN80-800
Blast
Furnace
Cement
• Available inPAM
diameters
uti
DN700
Saint-Gobain
UK can
also
offer blast
furnace cement in the diameter range DN80•800,
Recommended
for
soft
water
areas
this lining
is the
as that
PAM Directional.
Blast
Furnacerange
Cement
is
Saint-Gobain
PAM
UKsame
can also
offerused
blastfor
furnace
cement in the
diameter
DN80DN80-800
Blast
Furnace
Cement
• pH controlled
within
regulatory
limits
approved
for
use
in
potable
water
applications
by
the
Secretary
of
State
in
accordance
800, this lining is the same as that used for PAM Directional. Blast Furnace Cement is
• Residence
times
compatible
with
normal
commissioning
and
conditions
Saint-Gobain
PAM
can Water
also
offer
blast(Water
furnace
cement
in
theoperating
diameter
DN80with
Regulation
31
of
the
Supply
Quality)
Regulations
2000.
approved
for use
inUK
potable
water
applications
by
the Secretary
of
State
inrange
accordance
•
Approved
by
the
Secretary
of
State
under
Regulation
31.4.a
of
the
Water
Supply
(Water
800,
this
lining
is
the
same
as
that
used
for
PAM
Directional.
Blast
Furnace
Cement
is
with Regulation 31 of the Water Supply (Water Quality) Regulations 2000.
Quality) Regulations 2000
approved
for
use
in
potable
water
applications
by
the
Secretary
of
State
in
accordance
Instructions
for Use:
• Excellent Hydraulic Performance
with
Regulation
31
of theUse:
Water Supply (Water Quality) Regulations 2000.
Instructions
for
The
Saint-Gobain
UKinto
instructions
for use
documents
forcoated
Systemwith
XL, an
System
CL blue
Socket
areas whichPAM
come
contact with
potable
water are
approved
and
Snowcrete
available
to download
our website:
The
Saint-Gobain
instructions
for from
use documents
forwww.saint-gobainSystem XL, System CL
epoxy
paint. arePAM
Instructions
forUKUse:
pam.co.uk/alldownload.cfm
and
Snowcrete are available to download from our website: www.saint-gobainNote.The
Saint-Gobain PAM UK instructions for use documents for System XL, System CL
pam.co.uk/alldownload.cfm
The Saint-Gobain PAM UK instructions for use documents for System XL and System CL are
and
Snowcrete
are available
to download
from our
website:
www.saint-gobainavailable
on request.
Please contact
our Technical
Sales
Department
on 0115 930 0700.
pam.co.uk/alldownload.cfm
Sewerage Pipes
Sewerage Pipes
High Alumina Cement Mortar Lining: Sewerage
Sewerage Pipes
High
Alumina Cement Mortar Lining: Sewerage
DN80-2000
DN80-2000
Saint-Gobain
PAM UK supplies
its standard
sewer
pipes with
a high alumina cement
Lining:
Sewerage
High Alumina
Cement
Mortar
Sewerage
mortar
lining
to
allow
for
extreme
operating
conditions
ranging
from
pH 4 (highly
Saint-Gobain PAM UK supplies its standard sewer pipes with a high
alumina
cement
DN80-2000
DN80-2000,
Integral
Range
acidic) to pH 12 (highly alkaline). High alumina cement mortar linings conform to the
mortar lining to allow for extreme operating conditions ranging from pH 4 (highly
Saint-Gobain
PAM
standard
sewer
pipes
with
a high
alumina
cement
requirements
of(highly
BSUK
ENsupplies
598
andits
offer
high
abrasion
resistance.
acidic)
to pH 12
alkaline).
High
alumina
cement
mortar
linings
conform
to the
conditions
ranging
from
pH 4from
(highly
mortar lining to
extreme
operating
conditions
ranging
pH acidic)
4 (highly
requirements
of allow
BS ENfor
598operating
and offer
high abrasion
resistance.
to pH 12
alkaline).
High alumina
cement mortar
to the to the
acidic)
to(highly
pH
12 (highly
alkaline).
High alumina
cementlinings
mortarconform
linings conform
Socket
Coating
of
BS
EN
598
and
offer
high
abrasion
resistance.
requirements
of
BS
EN
598
and
offer
high
abrasion
resistance.
Socket
Coating
Socket areas
which could come into contact with effluent receive a coating of red
epoxy paint.
Socket
areas which could come into contact with effluent receive a coating of red
Socket Coating
epoxy paint.
Socket
which
could cement:
come into contact with effluent receive a coating of red
Benefitsareas
of high
alumina
Benefits of high alumina cement:
epoxy
paint.
Benefits
of high
alumina
cement:
● Resistance
to septic
attack
Socket
areas which
could
come into contact with effluent are coated with a epoxy paint.
•Resistance
to septic
attack
●
Resistance
to
septic
attack
●
Resistance
to
chemical
attack
Benefits
of high
alumina attack
cement:
•Resistance
to chemical
●
Resistance
to
chemical
attack
•Resistance
●
Resistanceto
toabrasion
abrasion
● Resistance
to
septic
attack
88
78
78
●
●
Resistance to abrasion
Resistance to chemical attack
●
Resistance to abrasion
Benefits to
High
Alumina
Resistance
Septic
AttackCement Mortar Lining (Integral range)
Benefits to
High
Alumina
Mortar Lining (Integral range)
Resistance
Septic
AttackCement
Sewers
are occasionally
at risk from attack due to the septicity of effluents, particularly
Resistance
toflowSeptic
Attack A two year test (see fig 1) to compare
during
periods of low
or high temperature.
the resistance of High Alumina and other cements found that High Alumina cement
Sewers are occasionally at risk from attack due to the septicity of effluents, particularly
offers excellent resistance to septic attack.
during periods of low flow or high temperature. A two year test (see fig 1) to compare
the
of High Alumina and other cements found that High Alumina cement
Fig:resistance
1
Cold Water
offers excellent resistance to septic attack.
Cold Water
Inlet
Fig: 1
Cold
Air Water
Inlet
+
H 2S
Air
+
H 2S
Overflow
Cold Water
Overflow
Cement
Iron
Water at 37°C
Water at 37°C
Type of Cement
Blast Furnace
Portland A
Type of Cement
Portland B
Blast Furnace
Sulphate Resisting
Portland A
High Alumina
Portland B
Sulphate Resisting
High Alumina
Cement
Iron
Water at 37°C
Cement
Iron
Effluent
Cement
Iron
Effluent
Water at 37°C
Attack depth at water line
1.7mm to 2mm
1.9mm to 2.3mm
Attack depth at water line
1.7mm
1.7mm to 2mm
4.4mm
1.9mm to 2.3mm
0.6mm (surface layer only)
1.7mm
4.4mm
0.6mm (surface layer only)
Resistance to
ChemicaltoAttack
Resistance
Chemical Attack
Sewers are at risk from attack by chemicals found in industrial discharges. Table 22
30
Resistance to
Chemical
Resistance
toAttack
Chemical
Attack
Resistance
to
Chemical
Attack
shows
the resistance
of
high
alumina cement,
compared to ordinary Portland cement,
against some common aggressive substances.
26
Sewers are at risk from attack by chemicals found in industrial discharges. Table 22
30
shows the resistance of high alumina cement, compared to ordinary Portland cement,
Table 30
22 Resistance of High Alumina Cement Vs. Portland Cement
against some common aggressive substances.
Limitation of Resistance (mg/2)
Table30
26:Resistance
Resistance
High
Alumina
Cement
Portland
Cement
Table
ofof
High
Alumina
Cement
Vs.vs.
Portland
Cement
22
Effluent
Aggressive
Portland
High Alumina
Example
Substance
Limitation of Resistance (mg/2)
Cement
Cement
Effluent
Aggressive
Portland
High Alumina
Example
Substance
Chemical
Condensate
Ammonia
< 30
< 2000
Cement
Cement
Effluents
Magnesium
< 300
No limit
Chemical Condensate
Ammonia
< 30
< 2000
Mine Waters
Sulphates
< 400
No limit
Effluents
Magnesium
< 300
No limit
CO2
Raw Waters
< 20
No limit
Mine Waters
Sulphates
< 400
No limit
pH Range
> 5.5
4 to 12
CO2
Raw Waters
< 20
No limit
Range
> 5.5 range under maximum
4 to 12
The chemical resistance ofpH
Saint-Gobain
PAM UK Integral
allowable concentrations at 20°C is given in table 31
23.
The chemical resistance of Saint-Gobain PAM UK Integral range under maximum
allowable concentrations at 20°C is given in table 27
23.
31
89
79
Section 4: Pipe Linings
Table 23:
Table
27: Chemical
Chemical Resistance
Resistance
Chemical
Pipe Linings
Fittings
Gasket Nitrile
Ethanol
Methanol
Glycol
Aliphatic Hydrocarbons
50%
50%
No limit
No limit
No limit
No limit
No limit
No limit
No limit
White Spirit
Petrol, Diesel, Gas, Oil
Kerosene
Aromatic Hydrocarbons
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
Xylene Toluene
Benzene, Styrene, Naphtha
Oils
No limit
No limit
No limit
No limit
No limit
Not suitable
Lubricants, Petrol, Derivatives
Organic
Detergents
No limit
No limit
No limit
No limit
No limit
No limit
Teepol
Water
No limit
No limit
No limit
Soft Water
Saline Solution
Distilled Water
Chlorinated Water
Chlorinated Solution
Trichloroethylene
Chloroform
Genklene
Acids
No limit
No limit
No limit
No limit
No limit
10%
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
10%
10%
10%
Not suitable
Not suitable
Not suitable
Actic
Chromic
Citric
Hydrochloric
Lactic
Nitric
Oxalic
Phosphoric
Sulphuric
Tannic
Tartaric
Bases
40 ppm
10 ppm
20 ppm
3 ppm
15 ppm
6 ppm
12 ppm
10 ppm
10 ppm
200 ppm
50 ppm
40 ppm
10 ppm
20 ppm
3 ppm
15 ppm
6 ppm
12 ppm
10 ppm
10 ppm
10%
50 ppm
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
Ammonia
Aniline
Dimethylamine
Phenol/Cresol
Potassium Hydroxide
Pyridine
Quinoline
Sodium Hydroxide
Trimethylamine
Salts
18%
No limit
0.6%
No limit
560 ppm
No limit
No limit
400 ppm
No limit
40%
No limit
No limit
No limit
500 ppm
No limit
No limit
400 ppm
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
No limit
25%
25%
5%
10%
10%
10%
No limit
No limit
No limit
Alcohols
Sodium Chloride
Potassium Chloride
Ammonium Sulphate
90
80
Please consult us regarding the suitability of Integral for conveyance of other industrial effluents.
Resistance toResistance
Abrasion to Abrasion
Abrasion is the degradation of the internal lining of the pipe due to the impact of solid
particles contained in the effluent.
It is likely to be a problem in the following instances:
a) Combined sewers conveying surface waters, where there is likely to be a high
concentration of solids.
b)Steep slopes, leading to high effluent velocity.
c) Industrial effluent, where a high concentration of solid particles is envisaged.
High alumina cement lining used by Saint-Gobain PAM UK offers excellent resistance
to abrasion. The lining allows regular maximum flow rates of 7m/s with minimal
abrasive attack in each of the applications.
The effect of abrasion can be calculated from the formula: U=K x V3 N1/2 10-4
U= Wear in mm per annum
K= The coefficient characteristic of the material (the lower the value, the greater
the resistance to abrasion)
V= Flow rate m/s
N= Characteristic of particle abrasiveness (according to the “Miller Index”)
Resistance to Septic Attack
Sewers are occasionally at risk from attack due to the septicity of effluents, particularly
Table
demonstrates
the or
superior
abrasion resistance
of High
in
28periods
during24
of low flow
high temperature.
A two year
test Alumina
(see fig 1)cement
to compare
comparison
with
mostAlumina
other common
sewer
pipeline
materials.
As greater
effluent
the resistance
of High
and other
cements
found
that High
Alumina
cement
velocities
can beresistance
permitted,tosavings
at the design stage can be achieved by avoiding
offers excellent
septic attack.
manhole backdrops or flow control chambers on steep inclines.
Fig: 1
Cold Water
Cold Water
Table
Table 24
28 Abrasion resistance of High Alumina Cement vs. Other materials
Inlet
Overflow
Abrasive
K value
Air
+
Basalt/Polyurethane
H 2S
Cement
Iron
High alumina cement/Natural rubber
Unlined iron
Water at 37°C
Cement
Iron
Effluent
5 to 15
15 to 30
Water at 37°C
30 to 50
Blast furnace cement/concrete/PIC
50 to 100
Type of Cement
Attack depth at water line
1.7mm to 2mm 300
GR Blast Furnace
Portland A
1.9mm to 2.3mm
Asbestos
cement
> 1000
Portland
B
1.7mm
Sulphate Resisting
4.4mm
The lower
the
K
value,
the
greater
the
resistance
to abrasion.
High Alumina
0.6mm
(surface
layer only)
Special
requirements:
Resistance
Chemical
Attack
Special to
requirements
Sewers
are at<pH4
risk from
attackSaint-Gobain
by chemicalsPAM
found
industrial
discharges.
Table 22
For
effluents
or >pH12
UKinplc
offers a pH1
pipe-system.
For
shows the resistance
of highTechnical
aluminaSales
cement,
comparedTel:
to ordinary
cement,
information
please contact
Department,
0115 930Portland
0650/0700.
against
some<pH4
common
aggressive
substances.
For effluents
or >pH12
Saint-Gobain
PAM UK plc offers a pH1 pipe-system. For
information please contact Technical Sales Department, Tel: 0115 930 0700.
Intergral pH1
Table 22
Limitation of Resistance (mg/2)
Effluent
Example
Aggressive
Substance
Chemical Condensate
Portland
Cement
High Alumina
Cement
Ammonia
< 30
< 2000
Effluents
Magnesium
< 300
No limit
Mine Waters
Sulphates
< 400
No limit
91
81
Section 4: Pipe Linings
Lining Thickness & Condition: Water & Sewerage pipe linings
Thickness
Lining thicknesses for pipes are in accordance with the latest version of BS EN 545/BS
EN 598. The standard allows for the lining thickness to taper down at the end of pipes
and fittings. Please refer to BS EN 545/BS EN 598 for lining thicknesses.
Lining Condition
The surface of the lining will be substantially smooth but may occasionally contain
longitudinal and circumferential shrinkage cracks which do not affect the stability of
the lining. The widths of the cracks and any radial displacement at the cracks will not
exceed the values given in BS EN 545/BS EN 598. These shrinkage cracks are
permissible under the relevant product standards and close on continuous exposure to
water - a process known as autogenous healing. Jointing surfaces i.e the inside of
sockets and flange faces are free from cement mortar.
Installation Instructions
For guidance on testing and commissioning of pipelines, lining repair, installation
guidance and storage instructions please download the Installation Guide from our
website, www.saint-gobain-pam.co.uk.
92
82
Section
Sectio5
Pipe Coating
Pipe Coating
83
93
83
Section 5: Pipe Coatings
External Coatings
Saint-Gobain PAM
allall
types
ofof
PAM UK
UKoffers
offersaarange
rangeofofproven
provenexternal
externalcoatings
coatingstotosuit
suit
types
ground
conditions. The
Saint-Gobain
and
ground conditions.
Thestandard
standardcoating
coatingisisZinalium,
Saint-Gobain
PAM UK’PAM
zinc UK’s
and zinc
aluminium
aluminium
alloy
system.
Firstwith
launched
with PAM
Natural
Water
Thisiscoating
is now
alloy system.
First
launched
PAM Natural
Water
pipe.
This pipe.
coating
now available
available on PAM Integral Plus sewer pipe and on Blutop water pipe as standard.
on PAM Integral Plus DN80-800 sewer pipe as standard.
For extreme soil conditions a wide variety of special coating systems can be offered.
To ensure the most cost effective and appropriate solution is supplied, Saint-Gobain
PAM UK offers soil resistivity surveys, please see Table
10.
page 10.
Table
25: Matrix of
coatings
Table 29: Matrix of coating available from
Saint-Gobain
PAM
UK. available from Saint-Gobain PAM UK.
Product
Product
Range
Range
Zinalium
Dia
(Zinc/
Zinc &
Dia
RangeAluminium) +
Range
Aluminium
Epoxy
OD75 -
Water
Pipe
DN900Standard
(Natural)
DN700
DN900-
request
Special
Request
Optional
2000
Pipe
Special
Special
RequestSpecial Request
Standard
PUX
TT
(Polyurethane)
Special
Request
Special
Special requestRequest
(TT range)
Special
Request
Special
Request
Special
Special
Specialrequest Special
request*
Standard
Special request
(TT range) Special
Standard
Standard
(Natural)
PE
ZM-U
(Polyethylene)
SpecialSpecial Special
Requestrequest Request
Standard
UTI DN800
Directional
Water
Drill
Pipes
Tape Wrap
ZincZinc
& &
PETape Wrap
Tape Wrap
25mm or
ZM-U
Epoxy
Epoxy Sleeving25% 55% 55mm
UTI
DN800 (Blutop)
Standard
OD160
DN80
2000
DN600
Sewerage
Pipe
Zinc
&&
Zinc
Bitumen
Bitumen
Request
Request
Request
Standard
DN800
Standard
(Natural)
Optional
Special
request*
Special
request
DN900DN1000
Optional
Standard
(Classic) Black
Special
request*
Special
request
Special request
(TT range)
Standard
(Classic) Black
Special
request
Special
request
Special request
(TT range)
Standard
(Integral)
Special
request *
Special
request
Standard
(Integral)
Special
request
Special
request
DN900DN2000
Uti
DN800
Standard
(Integral Plus)
Special request
(TT range)
Special request
uti DN700 only
(TT range)
Sewerage
Pipe
DN900DN2000
Directional
Drill pipes
- Water &
Sewer
DN100DN700
* Potentially required if Zinalium is not used
94
84
Special request
DN800-2000
(TT range)
Standard
(PAM
Direxional)
Table 26:
30: Shows
Shows the
the Recommended
RecommendedProtection
ProtectionSystem
System
Table
Soil
Moisture
Tape
Tape
PE Sleeving
TT
Wrap
Wrap
PE
subject to
Subject to+ Imp. Bed
Coating Not
25mm
55%
Sleeving
& Surround
Overlap Overlap waterlogging
waterlogging
Zinc and
Bitumen
(DN 900 –
2000)
Integral
Plus (DN
80 – 800)
Integral
(DN 802000)
R
A
R
a
a
a1 or 4
a
a
Natural soils with resistivity between
1500-2500
ohm cm
without
water between
R 1500 and
R 2500 ohm.cm
R
Natural Soils
with
resistivity
table
A
R
a
1a or 4
a
a2 or 4
a
Natural soils with resistivity between
Natural Soils
with
1500-2500
ohm cm
withresistivity
seasonal between 750 and 1500 ohm.cm
R
R
water table or permanent waterloggging
R
Ground Conditions
Soil Environment
Blutop
(OD 75 160)
Natural
(DN 80 –
800)
Natural soils with resistivity above
Natural Soils with resistivity above 2500
ohm.cm
R
R
2500 ohm/cm
a
2 or 4
a
Natural Soils with resistivity below 750 ohm.cm
Natural soils with resistivity between
500-1500 ohm cm without water
table
R
R
3, 4 or 5
a
A
a
A
a
3 or 5
R
a
a
Natural Soils containing coal, shale, ironstone or peat
a
3 or 5
Natural soils containing coal,
ironstone or peat
R
Natural
Soils
pH below
Natural
soils
withwith
resistivity
below 5
500 ohm-cm
R
Natural soils with resistivity between
Made
light chemical contamination (e.g. farmyards, refuse sites)
500
andGround
1500 ohmwith
cm with
R
R
R
seasonal water table or permanent
waterloggging
R
A
3 or 5
A
3 or 5
A
a
R
5
a
A
A
5
A
a
A
6
mechanical
damage
Made
up ground
with light chemical
contamination. e.g. Refuse sites.
R
Farmyard
waste with
water
table chemical contamination (e.g. disused gas plants, industrial
Made Ground
with
heavy
A
sites,electrical
mines,currents.
chemical
Stray
e.g. plants),
Crossing and tidal waters (e.g. estuaries, shorelines)
cathodically protected pipelines and
DC traction systems
A
R
5
a
Ground subject to levels of stray currents likely to cause long term damage to pipes*
Made up ground with light chemical
contamination. e.g. Refuse sites.
Farmyard
waste without
water table
Made ground
containing
clinker, flints, bricks or other materials likely to cause
A
a
6
a
* The magnitude of any effects due to stray currents may be determined by a soil resistivity and soil potential survey. In cases
ofStray
doubt,
the recommendation
electrical
currents. e.g. Parallel is as shown.
A
A
a
Natural
with a pH< 5 without
Ref soils Protection
Systems
water table
R
A
a
Natural soils with a pH< 5 with water
table
1 or permanent
Classicwater-logging
(zinc plus bitumen) or Integral (zinc plus epoxy)
R
A
a
Made up ground with flints,
clinker etc material likely to cause
mechanical
damage
with or without
2
Classic/Integral
plus polyethylene sleeving
water table
R
A
Made up ground with solid chemical
contamination.
Ex-industrial or plus polyethylene sleeving with bed and surround
3
Classic/Integral
chemical sites
R
A DN 80 - 2000
Made up ground with liquid chemical
4
Natural
or Integral-Plus
(zinc/aluminium plus epoxy)
contamination.
Ex-industrial
or
chemical sites
R
A
DN 80 - 800
Tidal waters. E.g. estuarine conditions
R
A
DN 80 - 2000
to cathodically protected pipelines
and DC traction systems
5
TT (Heavy Duty Polyethylene; Polyurethane or 25 mm overlap Tape Wrap Coating)
R = Recommended coating
6
A = Alternative recommended
coating option
R
Availability
A
DN 80 - 2000
DN 80 - 2000
A
A
a = technically acceptable (but not recommended) coating option
TT (Heavy Duty Polyethylene; Polyurethane or 55% overlap Tape Wrap Coating)
DN 80 - 2000
95
85
Section 5: Pipe Coatings
PAM
Blutop, Natural and
Integral Plus
PAM Natural/Integral
Plus
Exceptional
Protection
The exceptional
protection of Zinalium
Ductile Iron
Cement
Mortar
Lining
Epoxy Coating
Zinc/
aluminium
Coating
Saint-Gobain PAM UK supplies a zinc/aluminum coating for all pipes DN60-800 as
Saint-Gobain PAM UK supplies a zinc/aluminum coating (Zinalium) for all water and sewer
standard.
The development
thisdevelopment
coating is anofexample
of Saint-Gobain
PAM
UK’s
pipes uti DN800
as standard.ofThe
this coating
is an example
of Saint-Gobain
continual
development
programme.
Branded as Pam Natural (Water) and
PAM UK’s research
continualand
research
and development
programme.
PAM Integral Plus (Sewer), this coating is a revolutionary and evolutionary pipeline
BrandedThe
as Pam
Natural
(Water)
and zinc
PAM /Integral
Plus (Sewer)
and
later increases
extendedthe
to the
product.
coating
utilises
an 85%
15% aluminium
alloy
which
new Blutop range, this coating is a revolutionary and evolutionary pipeline product.
longevity of both the active and barrier protection for the pipe. This alloy, coupled with
an
epoxy
topcoat
(Blue
for Pam
and Red for
PAM
Integral
Plus), the
gives
PAM of
The
coating
utilises
an 85%
zincNatural
/ 15% aluminium
alloy
which
increases
longevity
both the activePlus
andsignificant
barrier protection
the pipe.to
This
alloy, coupled
withcoating
an epoxy
Natural/Integral
benefitsfor
compared
previously
available
topcoat (Blue for Pam Blutop & Natural and Red for PAM Integral Plus), gives significant
systems.
benefits compared to previously available coating systems.
● Ease and speed of pipe laying
● Risk elimination
● Extended service life
Advantages:
● Reduced stock levels
and Speed of Pipe Laying
● Ease
Robustness
The
PAM
Blutop, Natural and Integral Plus system provides a complete protection
● Reduced on site work
system in nearly all natural soil conditions and eliminates the need for PE-sleeving
and the associated time consuming installation. Consequently, the time to install pipes
Ease
of Pipe Laying
will and
reduceSpeed
significantly.
The
Natural and PAM Integral Plus system provides a complete protection system
RiskPAM
Elimination
in
nearly
all
natural soil
andprotective
eliminatessystem
the need
for PE-sleeving
andasthe
The risk of specifying
anconditions
inappropriate
is virtually
eliminated
tests have
shown thattime
PAMconsuming
Blutop/Natural/Integral
Plus is suitablethe
for use
than
90%will
of UK soil
associated
installation. Consequently,
timeintomore
install
pipes
conditions
and is insensitive
soil variations
distances.
reduce
significantly
whenevertoPAM
Natural orover
PAMshort
Integral
Plus systems are employed.
Extended Service Life
Risk
The useElimination
of an external coating consisting of a zinc/aluminium alloy extends the longevity
of ductile
pipes. Increasing
the weight
of Zincsystem
does not
give the same
degreeasoftests
The
risk ofiron
specifying
an inappropriate
protective
is virtually
eliminated
improvement, nor does it extend the range of soils for which the pipe is suitable. A
have shown that PAM Natural/Integral Plus is suitable for use in 90% of UK soil
performance study of the PAM Natural system in comparison to enhanced zinc systems,
conditions
and is insensitive
to soil
variations
over short distances.
Technical Reference
Document,
SGP-Ref:
TP1H/TRD/0303/March
2003 is available on
request.
Extended Service Life
Reduced Stock Levels
The
ofcoating
an external
of a zinc/aluminium
alloy extends
the be
Withuse
one
type coating
coveringconsisting
the vast majority
of UK soil conditions,
stock may
reduced
both
at
the
end
customer,
and
throughout
the
supply
chain.
longevity of ductile iron pipes. Increasing the weight of Zinc does not give the same
degree of improvement, nor does it extend the range of soils for which the pipe is
Robustness
suitable.
performance study of the
Natural
system
in comparison
to enhanced
The PAMABlutop/Natural/Integral
PlusPAM
system
has been
tested
under ‘real life’
conditions and
zinc
systems,
Technical
Reference
Document,
SGP-Ref:
TP1H/TRD/0303/March
2003
is
has been shown to withstand the extremes of handling, transportation and laying
without
compromising
the
coating.
available
to view
onprotective
the website:
www.saint-gobain-pam.co.uk.
Reduced Work ‘On-site’
Reduced
StockofLevels
With the elimination
the need to apply polyethylene sleeving to PAM Blutop/Natural/
Integral
pipestype
andcovering
the reduction
in pre-jointing
preparation,
installation
with
With
onePlus
coating
the vast
majority of UK
soil conditions,
stocktimes
may be
PAM
pipes
are
reduced,
thus
increasing
productivity
and
reducing
consequential
delay.
reduced both at the end customer, and throughout the supply chain.
Robustness
The PAM Natural/Integral Plus system has been tested under ‘real life’ conditions and
has been shown to withstand the extremes of handling, transportation and laying
without compromising the protective coating.
Reduced Work ‘On-site’
With the elimination of the need to apply polyethylene sleeving to PAM
Natural/Integral Plus pipes and the reduction in pre-jointing preparation, installation
times with PAM Natural/Integral Plus pipes are reduced, thus increasing productivity
and reducing consequential delay.
96
86
Section 4: Pipe Linings
Lining Thickness &
Condition: Water & Sewerage
pipe linings
Zinc/Aluminium
Alloy
Zinc/ Aluminium Alloy
How
it works:
40 years
of Research
Thickness
and Development
The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity
Lining
thicknesses
for pipes
are in layer.
accordance with the latest version of BSLaunch
EN 545/BS
of
of the active
corrosion
protection
the BLUTOP range
EN 598. The standard allows for the lining thickness to taper down at
the end of pipes
Complete
Zinc
ions within
therefer
alloyto
provide
to areas which may
and fittings.
Please
BS EN sacrificial
545/BS
ENgalvanic
598 for protection
lining thicknesses.
characterization
Launch
of the zinc-aluminium
of the
range of the pipe.
have been damaged during the transportation,
handling
orNATURAL
installation
alloys
in the DN 60 to 300
Once
the pipe
has been installed and is in contact with the surrounding soil the zincDiscovery
Lining
Condition
Extension of the
Initial results from
of the alloy DUNOY
Decisionthe
to launch
NATURAL
to the
aluminum
alloy provides a long
termtests
barrier through
formation
of arange
stable
in-the-field
(zinc
- aluminium)
a new product using
DN 350 to 600
The
surface
of the lining
but may occasionally
contain
the zinc-aluminium
Lab
testing
insoluble
protective
layer.will be substantially smooth
coating
longitudinal and
circumferential
shrinkage
cracks
which
do
not
affect
the
stability
of
Initial in-the-field tests
the
lining.aThe
widths
of thezinc
cracks
and any
radialprotection
displacement
at the
cracks willitnot
Although
coating
of pure
provides
galvanic
for the
1969 - 1970/72
- 1971/72
- 1978
- 1982/1998
- 1998 - 2000
- ductile
2005 - pipe,
2009 is
exceed
the
values
given
in
BS
EN
545/BS
EN
598.
These
shrinkage
cracks
areprovides a
100% active, and its effect can be rapidly depleted. Similarly, although zinc
permissible
under
the it
relevant
product
and close on layer
continuous
to
protective layer
when
transforms
intostandards
a dense, impermeable
of zincexposure
salts, these
water
a
process
known
as
autogenous
healing.
Jointing
surfaces
i.e
the
inside
of
salts can only form under specific conditions.
sockets and flange faces are free from cement mortar.
Using zinic aluminium alloys instead of zinc means:
High performance epoxy
coating > 100μm
Metallic zinc/aluminium
coating (≥400g/m2)
Epoxy socket coating
(>40μm)
Cement mortar lining
(System XL water/HAC
Sewer)
Ductile Iron
A Galvanic
protection
offered
zinc
If• zinc
transforms
too quickly
theby
resulting
passive layer is of poor quality. The
Installation
Instructions
• An Imporoved
chemical
and
mechanical
stability
presence
of aluminum
slows
this
conversion,
by considerably decreasing the rate at
of
the
coating
thanks
to
the
use
of
aluminium
which
the
zinc
is
transformed;
and
creating
a
stablelining
protective
compared to
For guidance on testing and commissioning ofmore
pipelines,
repair,layer
installation
Blue epoxy
(pore-sealer)
zinc alone,and
whilst
allowing
the sacrificial
healing
process toGuide
take place.
guidance
storage
instructions
pleasegalvanic
download
the Installation
from our ZnAI alloy
website, www.saint-gobain-pam.co.uk.
The dual structure (islands of zinc within the aluminium
skeleton) of the alloy used on
The protective layers stick to the
ductile
iron pipe perfectly,
covering
PAM Natural/Integral Plus means the duration of active
protection
increases
the entire barrel and socket.
significantly.
Ductile
Iron
The scientific explanation
Zinalium offers an active protection to ductile iron pipes, thanks to the power of galvanic
protection offered by the alloy ZnAL 85-15.
Zinc/ Aluminium Alloy
Zinc ions within the alloy provide sacrificial galvanic protection to areas which may have
been damaged during the transportation, handling or installation of the pipe.
Potable Water Pipe
Sewerage Pipe
Once the pipe has been installed and is in contact with the surrounding soil the zinc/
aluminum
provides a long term barrier through the formation of a stable insoluble
How italloy
works:
protective layer.
The coating utilises an 85% zinc/15% aluminium alloy which gives increased longevity
Although
a coating
of pure
zinc provides
of the active
corrosion
protection
layer. galvanic protection for the ductile pipe, it is 100%
active, and its effect can be rapidly depleted. Similarly, although zinc provides a protective
Zinc when
ions within
the alloy
provide
sacrificial
galvanic
protection
to areas
which
layer
it transforms
into
a dense,
impermeable
layer
of zinc salts,
these
salts may
can only
form
under
specific
conditions.
have been damaged during the transportation, handling or installation of the pipe.
the pipe has
been
installed
and is inpassive
contactlayer
withisthe
surrounding
soil presence
the zincIfOnce
zinc transforms
too
quickly
the resulting
of poor
quality. The
aluminum
provides
a long term
barrier through
the formation
ofat
a stable
of
aluminumalloy
slows
this conversion,
by considerably
decreasing
the rate
which the zinc
isinsoluble
transformed
and creates
protective
layer. a more stable protective layer compared to zinc alone, whilst
allowing the sacrificial galvanic healing process to take place.
Although
a coating(islands
of pure zinc
provides
protection
for the ductile
pipe, used
it is on
The
dual structure
of zinc
withingalvanic
the aluminium
skeleton)
of the alloy
PAM
meansdepleted.
the duration
of active
protection
increases
100%Blutop/Natural/Integral
active, and its effect canPlus
be rapidly
Similarly,
although
zinc provides
a
significantly.
protective layer when it transforms into a dense, impermeable layer of zinc salts, these
salts can only form under specific conditions.
High performance epoxy
coating > 100μm
Metallic zinc/aluminium
coating (≥400g/m2)
Epoxy socket coating
(>40μm)
Cement mortar lining
(System XL water/HAC
Sewer)
If zinc transforms too quickly the resulting passive layer is of poor quality. The
considerably decreasing the rate at
which the zinc is transformed; and creating a more stable protective layer compared to
Increasing the thickness of the alloy over the minimum specified standard (EN 545 or
zinc alone, whilst allowing the sacrificial galvanic healing process to take place.
EN 598) results in exponential increase in the longevity of the coating, offering greater
protection in a wider range of soils.
The dual structure (islands of zinc within the aluminium skeleton) of the alloy used on
PAM Natural/Integral Plus means the duration of active protection increases
significantly.
The
quantity
of slows
alloy
presence
of aluminum
thisapplied
conversion, by
Ductile Iron
82
97
87
Section 5: Pipe Coatings
Why
not applyofgreater
thickness of zinc?
The quantity
alloy applied
Increasing
thePAM
weight
zinc does
not
significantly
extend
the lifetime
when 2exposed
Saint-Gobain
hasof
increased
the
quantity
of metallic
coating
from 200g/m
(minimum
2
to
an aggressive
environment.
TheENextra
is rapidlyofconsumed
by auto-corrosion
zinc aluminium
alloy which results
specified
by standard
EN 545 and
598)zinc
to 400g/m
in exponential
increasethe
in stable
the longevity
of the
coating,
offering
protection
in a wider
and
does not produce
conversion
layer
that is
neededgreater
for long
term
range of soils.
durability.
Fig 2 shows how the protection given to ductile iron by zinc rapidly ceases
in aggressive environments.
The very significant increase in the thickness of the
coating
means:
Fig 2
• Improved formation
of long-term
protective
layers seawater environment
Protection
of samples
exposed in aggressive
0.00 performance of galvanic protection provided by the zinic aluminium alloy
• Improved
Zinc A
• Greater mechanical
resistance of the
protective layer
KEY
Zinc B
200.00
Mixed potential mV: SCE
ZnAI A
Will increasing the thickness
of zinc have the same effect
ZnAI B
Zn + SC A
as Zinalium?
400.00
Zn + SC B
Increasing the weight of zinc does not significantly extend the lifetime when exposed to an
aggressive
600.00 environment. The extra zinc is rapidly consumed by auto-corrosion and does not
produce the stable conversion layer that is needed for long term durability. Fig 2 shows how
the protection given to ductile iron by zinc rapidly ceases in aggressive environments.
800.00
1000.00
1200.00
0
100
200
300
400
500
600
700
800
900
Test duration in days
KEY
A negative potential of more than 750 mV (with respect to a saturated calomel
electrode) is required to prevent corrosion of the ductile iron. This graph shows how
that potential changes after about 450 days for the zinc coatings but remains constant
for the zinc/aluminium coating.
A negative potential of more than 750 mV (with respect to a saturated calomel
electrode) is required to prevent corrosion of the ductile iron. This graph shows how
that potential changes after about 450 days for the zinc coatings but remains constant
Epoxy
Topcoat coating.
for the zinc/aluminium
Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy
coating is applied at an optimum thickness to provide durability and robustness to the
With ZINALIUM,
the conventional
pore-sealer
is to
replaced
by blue epoxy coating
coating
but also allow
the galvanicblack
action
of the zinc
continue:
(signal blue for the Natural range and ultramarine for the Blutop range) or by red epoxy
●coating
Able to(for
cope
‘real-life’
situations i.e. transportation and handling
thewith
Integral
Plus range).
The role of the epoxy layer
●This
tough
porous
epoxy
is applied
an optimum
provide
Severe
impact
and
dropcoating
tests fails
to crackatthe
epoxy sealthickness
(WRc Ref,toUC
3841)durability
and robustness to the coating but also allow the galvanic action of the zinc to continue.
Scrape tests fail to expose bare metal
The main Improvements provided by the epoxy includes:
● Controlled porosity allows the zinc’s galvanic action to take place
• Greater chemical stability
• Better long-term performance in soil as it ages
•Better control of the zinc-aluminium alloy conversion process (controlled porosity allows
the zinc’s galvanic action to take place)
•Better mechanical resistance of the coating (during transport and use), scrape tests fail to
expose bare metal
• Improved resistance to solvents present in the soil (contaminated soil)
• Possibility of colouring the pipe to enable easier identification
• Better organoleptic (taste/odour) performance
• Severe impact and drop tests fails to crack the epoxy seal (WRc Ref, UC 3841)
●
98
88
Section 5: Pipe Coatings
Supplementary Coating
Coating Systems
Supplementary
Systems:
Introduction
Why
not apply greater thickness of zinc?
Introduction
Increasing thePAM
Saint-Gobain
weight
UK offers
of zincadoes
range
not
of significantly
external coating
extend
systems
the lifetime
to suit when
different
exposed
Saint-Gobain PAM UK offers a range of external coating systems to suit different ground
ground
to
an aggressive
conditions.
PAM (OD
Natural/Integral
The extra
Plus
zinc(DN80-800)
is
pipe
rapidly
is theconsumed
standard
by
pipeline
auto-corrosion
product pipe
conditions.
PAM environment.
Blutop
75-160),
Natural
and
Integral
Plus
(DN80-800)
from
and
does
Saint-Gobain
not produce
PAM
the
UK
stable
in thefrom
conversion
diameter
range
layer that
DN60-800
is and
needed
andfor
can
long
be used
term
is the
standard
pipeline
product
Saint-Gobain
PAM
can
be
used
in
theinmajority of
soilmajority
conditions
inhow
the U.K.
the
durability.
Figof2found
soil
shows
conditions
thefound
protection
in the given
U.K. For
to diameters
ductile irongreater
by zincthan
rapidly
DN800
ceases
Saint-Gobain
in
aggressive environments.
PAM UK offers a coating system of zinc plus a top coat. For water (PAM
Large DN Water Pipes) the top coat is bitumen, and for waste water and sewage (PAM
Integral), red epoxy is applied.
Fig 2
Zinc + a Topcoat
Protection of samples exposed in aggressive seawater environment
0.00
For diameters
greater than DN800 Saint-Gobain PAM UK offers a coating system of zinc plus
Zinctop
A coat is bitumen and for waste water and sewage
a top coat. For water
(PAM Classic) the
KEY
(PAM200.00
Integral), red epoxy is applied.Zinc B
ZnAI A
Zinc Coated: Deposit of zinc
transformation product healing the
damaged area.
Deposit of Zinc corrosion product
Zn2+
Current i
Metallic Zinc
Coating
Ductile Iron
Permeable
Seal Coat
Mixed potential mV: SCE
Zinc + a Topcoat
Zinc coating is an active protection,ZnAI
dueB to the galvanic action of the zinc/iron.
400.00
Zn + SC A
The and
Zincaand
coat
works
in two
ways:
Zn
+ SC B
Zinc
toptop
coat
works
in two
ways:
a stable
protective
layer transport
600.00
●Formation
If the
zincof
coating
is damaged
during
and laying, the zinc metal adjacent
Under
the
top coating,
the zinc is transformed
a passive
layer,
to the
damage
site cathodically
protects theinto
exposed
iron barrier
until a protection
healing layer
of which
adheres tightly to the iron surface.
zinc800.00
transformation products forms over the damage site
Damage
self-healing
● Under the
top coating, the zinc is transformed into a passive barrier protection layer,
If the zinc coating is damaged during transport and laying, the zinc metal adjacent
which
adheres tightly to the iron surface
1000.00
to the damage site cathodically protects the exposed iron until a healing layer of zinc
transformation products forms over the damage site.
1200.00
200
300 Large
400
500
600
700
800
100 + Bitumen:
200g/m02 Zinc
Diameter
Water
Pipes900
Test duration in days
DN900-2000
Zinc corrosion
Pore-sealer
Metallic
zinc
KEYrange
PipeSaint-Gobain
wall
In the
diameter
DN900-2000
PAM UK offers a products
ductile iron pipe
A negative potential of more than 750 mV (with respect to a saturated calomel
externally coated with 200g/m2 zinc plus bitumen topcoatZn++
. This
allows
a Current
high degree
ions
i
electrode) is required to prevent corrosion of the ductile iron. This graph shows how
of protection against the majority of soil conditions. This protection system conforms
that potential changes after about 450 days for the zinc coatings but remains constant
to the latest version of BS EN 545.
for the zinc/aluminium coating.
Iron
Damage
200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000
Stable protective layer
Damage self-healing
PAM
Integral
pipes are supplied with a 200g/m2 zinc coating and finished with a tough
Epoxy
Topcoat
red epoxy layer applied in accordance with BS EN 598. The PAM Integral coating
Pam Natural/Integral Plus is finished with a tough, porous epoxy coating. This epoxy
provides a high degree of protection in most soil conditions.
coating is applied
at an optimum thickness to provide durability and robustness to the
2
coating but also allow the galvanic action of the zinc to continue:
200g/m Zinc + Bitumen: Large Diameter Water Pipes
DN900-2000
In
specific
conditions
where Saint-Gobain’s
offer isand
nothandling
suitable, the use of PE
●
Able to cope
with ‘real-life’
situations i.e. standard
transportation
sleeving may be appropriate.
the diameter
DN900-2000
UKseal
offers
a ductile
pipe externally
●InSevere
impactrange
and drop
tests failsSaint-Gobain
to crack the PAM
epoxy
(WRc
Ref, UCiron
3841)
coated with 200g/m2 zinc plus bitumen topcoat . This allows a high degree of protection
Scrapethe
tests
fail toof
expose
bare metal
against
majority
soil conditions.
This protection system conforms to the latest version
BS EN 545. porosity allows the zinc’s galvanic action to take place
●ofControlled
●
200g/m2 Zinc + Red Epoxy: PAM Integral DN80-2000
PAM Integral pipes are supplied with a 200g/m2 zinc coating and finished with a tough red
epoxy layer applied in accordance with BS EN 598. The PAM Integral coating provides a high
degree of protection in most soil conditions. In specific conditions where Saint-Gobain’s
standard offer is not suitable, the use of PE sleeving may be appropriate.
88
99
89
Section 5: Pipe Coatings
Special Applications:
In
under specific
specific conditions,
conditions, PAM
PAMBlutop/Natural/Integral
Natural/Integral Plus and
In certain soils and under
PlusPAM
andLarge
PAM
DN
Water
Pipe/Integral,
may
not
offer
sufficient
protection.
For
these
instances,
SaintClassic/Integral, may not offer sufficient protection. For these instances, Saint-Gobain PAM
Gobain
PAM various
UK can alternative
offer various
alternative
protection
systems.
See table
26 detailing
UK can offer
protection
systems.
See table
30 detailing
types
of soil
types
of
soil
conditions
and
the
appropriate
recommended
protection
system.
conditions and the appropriate recommended protection system.
Zinc + PE
Sleeving
ZM-U
For trenchless
installations
Saint-Gobain PAM UK can offer PAM Directional, a ductile
How
Sleeving
Works:
iron pipe specifically designed for trenchless installation. PAM Directional has a coating
The principal function of the polyethylene sleeving is to separate the pipe from contact
which is able to cope with the rigors of trenchless installations. 200mg/m2 of Zinc +
with the soil environment thus preventing non-uniform contact with the soil solids.
ZM-U is applied to Pam Directional pipes to ensure protection from potentially
The system is therefore relatively insensitive to minor handling damage and the
damaging conditions. ZM-U provides protection against damage to pipes being pulled
presence of ground water inside the sleeving. Where major damage to the sleeving is
through rocky conditions and performs in the most extreme conditions.
caused however, repairs must be carried out before laying.
PAM Directional is available in diameter range DN100-700.
Application
of PE sleeving
Polyethylene
sleeving
may be obtained from Saint-Gobain PAM UK for application on
How ZM-U
works:
site. Polyethylene sleeving can be fitted on site and no special equipment is needed
ZM-U is a fibre cement coating applied on top of 200mg/m2 of zinc. The tough nature
other than that necessary to lift the pipes and fittings.
of the ZM-U coating means that there are no special handling requirements.
ZM-U provides a total barrier between the pipe and the surrounding ground conditions
Details on the size of sleeving required for each pipe diameter with the weight and
eliminating any risk of corrosion. The coating provides an extremely robust protection
approximate length of sleeving per standard roll can be found in the Installation
system and no further protection is required.
Guide, www.saint-gobain-pam.co.uk
and PUX Coating)
Zinc +
+ Tape
TT (PEC
Zinc
Wrap
Extruded PE
coating
Extruded
polyethylene
- PEC coating
Saint-Gobain PAM UK is also able to supply an external protective systems called TT
In highly aggressive soil conditions Saint-Gobain PAM UK would normally recommend
Tape
Wrapping
(Total
TT (either
external25%
coating
system
comprises
thick organic
coatings.
(Extruded
the
useTerrain).
of TapeThe
Wrap
or 55mm
overlap).
However,
Saint-Gobain
PAM
UK is
In
highly
soils
a more
robust
type
of protection
maycalled
be necessary.
also
able aggressive
to supply
an
alternative
external
protective
systems
TT. The TTSaintexternal
polyethylene
PEC DN80-700
& sprayed
polyurethane
PUX
DN800-2000).
Gobain
PAM
UK
is
able
to
supply
pipes
wrapped
with
heavy
duty
self-adhesive
tape
coating system comprises thick organic coatings. (Extruded polyethylene PE DN60-700
throughout
the diameterPUX
range.
The tape consists of a combined anti-corrosion mastic
& sprayed polyethylene
PU
DN800-2000).
DN800-2000).
and pressure sensitive adhesive, laminated to a flexible PVC backing.
How TT works:
The TT external
coating system uses thick organic coatings. These coatings provide a
How
TT works:
How
Tape
complete barrierWrap
betweenWorks:
the pipe and the surrounding soil. The TT coating system is
The TT external coating system uses thick organic coatings. These coatings provide a
Spray PUpolyurethane
coating
Sprayed
- PUX coating
suitable
use inbetween
highly
aggressive
soils.
The
tapefor
exhibits
high
resistance
toand
bacterial
attack, lowsoil.
water
vapour
transmission
complete
barrier
the pipe
the surrounding
The
TT coating
system is
and
low
water
absorption
as
well
as
providing
high
electrical
resistance.
suitable for use in highly aggressive soils.
Application of
ofTape
TT Wrap
Application
TT
DN80-700 pipes are supplied with a nominally 2mm thick polyethylene coating, which is
Tape
is factory
applied
around the body
of the pipe.
tape
is applied around
and
DN60-700
pipes
are supplied
a nominally
2mmThe
thick
polyethylene
coating,
which
applied using
a heat
bonding with
adhesive,
co-extrusion
technique.
DN800-2000
pipes
are
along
the
pipe
until
it
covers
the
pipe
from
the
back
of
the
socket
to
a
point
is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes
supplied with a sprayed polyurethane coating, 900 microns thick. The TT coating system
sufficiently
from the
spigot such coating,
that it will
interfere
with
jointing.
Each
are suppliedremoved
with a sprayed
polyurethane
900not
microns
thick.
The
TT coating
minimises risk of damage during transportation and installation.
wrap
overlaps
the preceding
one by
approximately
25mm
or installation.
55%, depending upon the
system
minimises
risk of damage
during
transportation
and
degree of protection required. The tension in the tape results in a protective wrap
which
adheres
strongly
pipe body,
completely
isolating
it from
the soil.
For more
information
ontoTTthe
external
coating
please contact
Pipes
Technical
Sales
Department, Tel: 0115 930 0650/0700.
100
90
Section 5: Pipe Coatings
Special Applications:
Table 31: TT Water Pipe, Rapid Joint
Allowable
Socket
Allowable
Pipe
Spigot OD
Operating
OD
Weight
In
certain
soils
and
under
specific
conditions,
PAM
Natural/Integral
Plus and PAM Large
Length
mm
Pipe Class
Deflection
(Kg/m)
mmFor these
DNPressure
Water Pipe/Integral,
may
not
offer
sufficient
protection.
instances, Saint(mm)
(ØDE)
(Degree)
(PFA)
(ØB)
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
C40
40 soil conditions
5 and the 6000
98
167.0
13.5
types of
appropriate recommended
protection
system.
DN
Product
Code
80
SSA80F60AG
100
SSB10F60AG
C40
40
5
6000
118
188.0
16.5
150
SSB15F60AG
C40
40
5
6000
170
242.0
25.0
200
SSB20F60AG
5
6000
222
295.0
35.0
250
SSB25F60AG
C40
40
5
6000
274
352.0
46.0
300
SSB30F60AG
C40
40
5
6000
326
409.2
58.5
350
SSB35G60AG
C30
400
SSB40G60AG
C30
450
SSB45G60AG
C30
30
6000
Application
of4 PE sleeving
480
574.2
98.5
500
SSB50G60AG
C30
600
SSB60G60AG
C30
Polyethylene
sleeving
from 532
Saint-Gobain
PAM UK for
application on
30
4 may be obtained
6000
629.2
115.0
site. Polyethylene sleeving can be fitted on site and no special equipment is needed
other than
that necessary
to lift6000
the pipes and
fittings. 738.5
30
4
635
115.5
700
SSB70G60AG
C25
800
SSB80H70AH
C25
900
SSB90H70AH
1000
SSC10H70AH
C25
1200
SSC12H79AH
C25
1400
SSC14H80AH
C25
1600
SSC16H80AH
C25
3
8160
How25Tape Wrap
Works:
1800
SSC18H80AH
C25
The tape exhibits high resistance to bacterial attack, low water vapour transmission
25
2.5
8150
1875
2032.2
1004.0
and low water absorption as well as providing high electrical resistance.
2000
SSC20H80AH
C25
25
8130
Application
of2 Tape Wrap
ZincC40+ PE Sleeving
40
How Sleeving Works:
The principal function of the polyethylene sleeving is to separate the pipe from contact
with the
thus 6000
preventing non-uniform
contact with71.5
the soil solids.
30 soil environment
4
378
464.2
The system is therefore relatively insensitive to minor handling damage and the
presence of ground water inside the sleeving. Where major damage to the sleeving is
30
4
6000
429
516.2
83.5
caused however, repairs must be carried out before laying.
Details on the size of sleeving required for each pipe diameter with the weight and
25
4
6000
738
863.0
223.0
approximate length of sleeving per standard roll can be found in the Installation
Guide, www.saint-gobain-pam.co.uk
25
25
ZincC25+ Tape Wrap
4
6950
842
974.0
233.0
4
6950
945
1082.0
283.5
6960
1048
1191.0
339.0
4
Tape25Wrapping
In highly aggressive soils a more robust type of protection may be necessary. Saint25
4
8190
1255
1412.5
467.0
Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape
throughout the diameter range. The tape consists of a combined anti-corrosion mastic
25
3
8170
1462
1592.1
641.0
and pressure sensitive adhesive, laminated to a flexible PVC backing.
1668
2082
1815.9
2259.0
815.5
1220.0
Tape is factory applied around the body of the pipe. The tape is applied around and
Notes.- Lengths and weights are provided for estimation purposes
only and
actual
values
mayit
vary
from those
in thesethe
tables
along
the
pipe
until
covers
theprovided
pipe from
back of the socket to a point
- For information on Rapid gaskets water please refer to page 70
sufficiently
from
the spigot
it using
will the
notfollowing
interfere
with jointing. Each
- Allowable test pressure (PEA) and allowable maximum operating
pressureremoved
(PMA) can easily
be calculated
for thesuch
abovethat
pipes by
formulas:
PMA = PFA x 1.2
wrap
overlaps
the
preceding
one
by
approximately
25mm
or
55%,
depending
upon the
PEA = PMA + 5 bar
degree of protection required. The tension in the tape results in a protective wrap
which adheres strongly to the pipe body, completely isolating it from the soil.
90
101
Section 5: Pipe Coatings
Special Applications:
Table 32: TT Water Pipe, Universal Vi Joint
DN
Product
Code
80
SGA80N60AG
100
SGB10N60AG
150
SGB15N60AG
200
SGB20N60AG
250
SGB25N60AG
300
Allowable
Socket
Allowable
Pipe
Spigot OD
Operating
OD
Weight
In
certain
soils
and
under
specific
conditions,
PAM
Natural/Integral
Plus and PAM Large
Length
mm
Pipe Class
Deflection
(Kg/m)
mmFor these
DNPressure
Water Pipe/Integral,
may
not
offer
sufficient
protection.
instances, Saint(mm)
(ØDE)
(Degree)
(PFA)
(ØB)
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
types of
appropriate recommended
protection16.0
system.
C100
60soil conditions
3 and the 5970
98
159
C100
56
3
5970
118
188
20.0
C64
48
3
5970
170
230
29.5
C64
43
3
5970
222
290
40.5
C50
How39Sleeving3 Works:5970
274
350
54.0
SGB30N60AG
C50
350
SGB35N60AG
C40
400
SGB40N60AG
C40
34
3 of the polyethylene
5970
326 is to separate
408
The principal
function
sleeving
the68.0
pipe from contact
with the soil environment thus preventing non-uniform contact with the soil solids.
25
3 relatively
5970
378minor handling
463 damage
85.0 and the
The system
is therefore
insensitive to
presence of ground water inside the sleeving. Where major damage to the sleeving is
3 must be5970
429
510
100.5
caused20
however, repairs
carried out before
laying.
450
SGB45N60AG
C40
Application
of3 PE sleeving
16
5970
500
SGB50N60AG
C40
Polyethylene sleeving may be obtained from Saint-Gobain PAM UK for application on
16
2
5970
532and no special
625 equipment
143.0 is needed
site. Polyethylene
sleeving
can be
fitted on site
other than that necessary to lift the pipes and fittings.
600
SGB60N60AG
C40
Zinc + PE Sleeving
16
2
5970
480
635
570
740
119.0
192.5
Details on the size of sleeving required for each pipe diameter with the weight and
Notes.approximate length of sleeving per standard roll can be found in the Installation
- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables
- For information on Rapid gaskets water please refer to page
70
Guide,
www.saint-gobain-pam.co.uk
- For information on Universal Vi Anchoring gasket please refer to page 75
- Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas:
PMA = PFA x 1.2
PEA = PMA + 5 bar
Zinc + Tape Wrap
Tape Wrapping
In highly aggressive soils a more robust type of protection may be necessary. SaintGobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape
throughout the diameter range. The tape consists of a combined anti-corrosion mastic
and pressure sensitive adhesive, laminated to a flexible PVC backing.
How Tape Wrap Works:
The tape exhibits high resistance to bacterial attack, low water vapour transmission
and low water absorption as well as providing high electrical resistance.
Application of Tape Wrap
Tape is factory applied around the body of the pipe. The tape is applied around and
along the pipe until it covers the pipe from the back of the socket to a point
sufficiently removed from the spigot such that it will not interfere with jointing. Each
wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the
degree of protection required. The tension in the tape results in a protective wrap
which adheres strongly to the pipe body, completely isolating it from the soil.
102
90
Section 5: Pipe Coatings
Special Applications:
Table 33: TT Water Pipe, Universal Ve Joint
Allowable
Socket
Allowable
Pipe
Spigot OD
OD
Weight
InOperating
certain soils Deflection
and under specific
conditions,
PAM
Natural/Integral
Plus and PAM Large
Length
mm
(Kg/m)
mm For these
DNPressure
Water Pipe/Integral,
may
not
offer
sufficient
protection.
instances, Saint(mm)
(ØDE)
(Degree)
(PFA)
(ØB)
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
3 and the5970
188protection
20.0system.
types 64
of soil conditions
appropriate117.8
recommended
DN
Product
Code
Pipe Class
100
SFB10N60AG
C100
150
SFB15N60AG
C64
60
3
5970
169.7
230
29.0
200
SFB20N60AG
C64
52
3
5970
221.6
290
40.5
250
SFB25N60AG
3
5970
273
350
54.0
300
SFB30N60AG
C50
41
3
5970
324.9
408
68.0
350
SFB35N60AG
C40
38
3
5970
376.8
463
85.0
400
SFB40N60AG
C40
450
SFB45N60AG
C40
500
SFB50N60AG
C40
30
2
5970
Application
of
PE sleeving
530.5
625
143.0
600
SFB60N60AG
C40
700
SFB70N60AG
C30
Polyethylene
sleeving
from633.3
Saint-Gobain
for application on
30
2 may be obtained
5970
740PAM UK 192.5
site. Polyethylene sleeving can be fitted on site and no special equipment is needed
other 27
than that necessary
to lift5970
the pipes and
fittings. 855
2
736.6
234.0
800
SFB80N70AH
C30
900
SFB90N70AH
C30
1000
SFC10N70AH
1200
SFC12G80AH
ZincC50+ PE Sleeving
46
How Sleeving Works:
The principal function of the polyethylene sleeving is to separate the pipe from contact
with the
thus5970
preventing non-uniform
contact with
the soil solids.
35 soil environment
3
427.7
510
99.5
The system is therefore relatively insensitive to minor handling damage and the
presence of ground water inside the sleeving. Where major damage to the sleeving is
32
3
5970
478.6
570
119.0
caused however, repairs must be carried out before laying.
Details on the size of sleeving required for each pipe diameter with the weight and
25
1.5
6890
840.4
980
282.0
approximate length of sleeving per standard roll can be found in the Installation
Guide, www.saint-gobain-pam.co.uk
25
ZincC30+ Tape 25Wrap
C30
1.5
6870
943.2
1087
349.0
1
6880
1046
1191
403.0
8150
1252.3
1415
561.0
1
Tape25 Wrapping
In highly aggressive soils a more robust type of protection may be necessary. Saint-
Notes.Gobain
UK ismay
able
supply
pipesinwrapped
- Lengths and weights are provided for estimation purposes
only and PAM
actual values
varyto
from
those provided
these tableswith heavy duty self-adhesive tape
- For information on Rapid gaskets water please refer to page 70
the diameter range. The tape consists of a combined anti-corrosion mastic
- For information on Universal Ve Locking ring please refer throughout
to page 77
- Allowable test pressure (PEA) and allowable maximum operating
pressure (PMA)
can easilyadhesive,
be calculatedlaminated
for the above pipes
using the PVC
following
formulas:
and pressure
sensitive
to abyflexible
backing.
PMA = PFA x 1.2
PEA = PMA + 5 bar
How Tape Wrap Works:
The tape exhibits high resistance to bacterial attack, low water vapour transmission
and low water absorption as well as providing high electrical resistance.
Application of Tape Wrap
Tape is factory applied around the body of the pipe. The tape is applied around and
along the pipe until it covers the pipe from the back of the socket to a point
sufficiently removed from the spigot such that it will not interfere with jointing. Each
wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the
degree of protection required. The tension in the tape results in a protective wrap
which adheres strongly to the pipe body, completely isolating it from the soil.
90
103
Section 5: Pipe Coatings
Special Applications:
Table 34: TT Sewer Pipe, Rapid Joint
Allowable
Allowable
Pipe
Spigot OD
Socket OD
Operating In certain soils and under specific conditions, PAM Natural/Integral
Weight
Plus and PAM Large
mm
mm
Deflection
Length
Pressure DN Water Pipe/Integral, may not(ØDE)
(Kg/m)
offer
sufficient
protection.
For
these
instances, Saint(ØB)
(Degree)
(mm)
(PFA)
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
40
6000and the appropriate
98
167.0
13.5
types of5soil conditions
recommended
protection system.
DN
Product
Code
80
TSA80S60BG
100
TSB10S60BG
40
5
6000
118
188.0
19.0
150
TSB15S60BG
40
5
6000
170
242.0
23.5
200
TSB20S60BG
6000
222
295.0
32.5
250
TSB25S60BG
38
5
6000
274
352.0
42.0
300
TSB30S60BG
35
5
6000
326
409.2
53.0
350
TSB35S60BG
32
400
TSB40S60BG
30
450
TSB45S60BG
29
4
6000
480
Application
of
PE sleeving
574.2
95.0
500
TSB50S60BG
28
600
TSB60S60BG
26
Polyethylene
sleeving
may be obtained
from 629.2
Saint-Gobain111.0
PAM UK for application on
4
6000
532
site. Polyethylene sleeving can be fitted on site and no special equipment is needed
other than
that necessary
to lift the
pipes and
fittings. 141.0
4
6000
635
738.5
700
TSB70E60BG
29
800
TSB80E69BH
28
900
TSB90E69BH
1000
TSC10E69BH
26
1200
TSC12N79BH
29
1400
TSC14N80BH
28
1600
TSC16N80BH
27
8160 Works:
1668
How 3Tape Wrap
1800
TSC18N80BH
27
The tape exhibits high resistance to bacterial attack, low water vapour transmission
2.5
8150
1875
2032.2
1045.0
and low water absorption as well as providing high electrical resistance.
2000
TSC20N80BH
26
2
8130
2082
Application
of
Tape Wrap
Zinc 40+ PE Sleeving
5
How Sleeving Works:
The principal function of the polyethylene sleeving is to separate the pipe from contact
with the4 soil environment
non-uniform
contact
with the soil solids.
6000 thus preventing
378
464.2
69.0
The system is therefore relatively insensitive to minor handling damage and the
presence of ground water inside the sleeving. Where major damage to the sleeving is
4
6000
429
516.2
81.5
caused however, repairs must be carried out before laying.
Details on the size of sleeving required for each pipe diameter with the weight and
4
6000
738
863.0
206.0
approximate length of sleeving per standard roll can be found in the Installation
Guide, www.saint-gobain-pam.co.uk
4
6950
842
974.0
243.5
6950
945
1082.0
296.0
6960
Tape 4Wrapping
1048
1191.0
348.0
4
Zinc 27+ Tape Wrap
In highly aggressive soils a more robust type of protection may be necessary. Saint4
8190
1255
1412.5
513.0
Gobain PAM UK is able to supply pipes wrapped with heavy duty self-adhesive tape
throughout the diameter range. The tape consists of a combined anti-corrosion mastic
3
8170
1462
1592.1
686.0
and pressure sensitive adhesive, laminated to a flexible PVC backing.
1815.9
2259.0
859.0
1252.0
Tape is factory applied around the body of the pipe. The tape is applied around and
Notes.along
the
pipe
until
covers
theprovided
pipe from
back of the socket to a point
- Lengths and weights are provided for estimation purposes
only and
actual
values
mayit
vary
from those
in thesethe
tables
- For information on Rapid gaskets sewer please refer to page 71
sufficiently
from
the spigot
it using
will the
notfollowing
interfere
with jointing. Each
- Allowable test pressure (PEA) and allowable maximum operating
pressureremoved
(PMA) can easily
be calculated
for thesuch
abovethat
pipes by
formulas:
PMA = PFA x 1.2
wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the
PEA = PMA + 5 bar
degree of protection required. The tension in the tape results in a protective wrap
which adheres strongly to the pipe body, completely isolating it from the soil.
104
90
Section 5: Pipe Coatings
Special Applications:
Table 35: TT Sewer Pipe, Universal Ve Joint
Allowable
Allowable
Pipe
PAM
Plus and PAM Large
Operating In certain soils and under specific
Weight
Spigotconditions,
OD
Socket
ODNatural/Integral
Deflection
Length
(ØDE)
mm (ØB)
Pressure DN Water Pipe/Integral, maymm
(Kg/m)
not
offer
sufficient
protection.
For
these
instances, Saint(Degree)
(mm)
(PFA)
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
64
3 soil conditions
5970 and the 118
188
20.0protection system.
types of
appropriate recommended
DN
Prod
code
100
Enquire
150
Enquire
60
3
5970
170
230
29.0
200
TFB20N60BG
52
3
5970
222
290
40.5
250
TFB25N60BG
3
5970
Zinc46+ PE Sleeving
274
350
54.0
300
TFB30N60BG
41
326
408
68.0
350
TFB35N60BG
38
5970
How3 Sleeving
Works:378
463
85.0
400
TFB40N60BG
35
450
TFB45N60BG
32
500
TFB50N60BG
30
600
TFB60N60BG
30
700
TFB70N60BG
27
3
5970
3
5970
429
510
100.0
2
5970
738
855
229.0
The principal function of the polyethylene sleeving is to separate the pipe from contact
3 soil environment
5970
570
118.5
with the
thus 480
preventing non-uniform
contact with the soil solids.
The system
is
therefore
relatively
insensitive
to
minor
handling
2
5970
532
625
137.5 damage and the
presence of ground water inside the sleeving. Where major damage to the sleeving is
2
5970
635
740
179.0
caused however, repairs must be carried out before laying.
Application of PE sleeving
Notes.- Lengths and weights are provided for estimation purposes only and actual values may vary from those provided in these tables
Polyethylene
sleeving may be obtained from Saint-Gobain PAM UK for application on
- For information on Rapid gaskets water please refer to page
70
- For information on Universal Ve Locking ring please refer site.
to page
77
Polyethylene
sleeving can be fitted on site and no special equipment is needed
- Allowable test pressure (PEA) and allowable maximum operating pressure (PMA) can easily be calculated for the above pipes by using the following formulas:
PMA = PFA x 1.2
other than that necessary to lift the pipes and fittings.
PEA = PMA + 5 bar
Table 36: Socket sleeve for TT Pipes
DN
Product
Code
80
JSA80YAT
100
JSB10YAT
EPDM
150
JSB15YAT
EPDM
200
JSB20YAT
EPDM
250
JSB25YAT
EPDM
300
JSB30YAT
EPDM
350
205584
MPSM
400
111234
MPSM
450
110301
MEPS
500
110078
MPSM
600
123649
MPSM
Material
Details on the size of sleeving required for each pipe diameter with the weight and
approximate length of sleeving per standard roll can be found in the Installation
Guide, www.saint-gobain-pam.co.uk
Description
EPDM
Zinc
+ Tape Wrap
Rubber sleeve
Tape Wrapping
Rubber sleeve
Rubber sleeve
In highly aggressive soils a more robust type of protection may be necessary. SaintRubber
sleeve
Gobain PAM UK is able to
supply
pipes wrapped with heavy duty self-adhesive tape
throughout the diameter range. The tape consists of a combined anti-corrosion mastic
Rubber sleeve
and pressure sensitive adhesive, laminated to a flexible PVC backing.
Rubber sleeve
How Tape Wrap Works:
shrink sleeve
The tape exhibits high Heat
resistance
to bacterial attack, low water vapour transmission
and low water absorption as well as providing high electrical resistance.
Heat shrink sleeve
Application of Tape Wrap
Heat shrink sleeve
Tape is factory applied around the body of the pipe. The tape is applied around and
along the pipe until it covers the pipe from the back of the socket to a point
Heat shrink sleeve
sufficiently removed from the spigot such that it will not interfere with jointing. Each
wrap overlaps the preceding one by approximately 25mm or 55%, depending upon the
Heat shrink
sleeve
degree of protection required.
The
tension in the tape results in a protective wrap
which adheres strongly to the pipe body, completely isolating it from the soil.
Above 700mm sleeve generally not required. For further information please contact our
Technical Sales Department, Tel 0115 930 0700
90
800 2000
158030
HEPS
Heat shrink Roll (30m)
800 2000
158098
HEPS
Raychem fastners - Pk 25
105
e Coatings
Gobain PAM UK can offer various alternative protection systems. See table 26 detailing
types of soil conditions and the appropriate recommended protection system.
Zinc
Sleeving
Zinc +
+ PE
ZM-U
How
Sleeving
Works:
For trenchless
installations
Saint-GobainPAM
PAMUK
UKcan
canoffer
offerPAM
PAMDirexional,
Directional,
a ductile
installations
Saint-Gobain
a ductile
iron
iron
pipe
specifically
designed
for trenchless
installation.
PAM Directional
has a coating
pipeprincipal
specifically
designed
for polyethylene
trenchless
installation.
PAM
Direxional
(DN100-700)
has a
The
function
of the
sleeving is
to separate
the
pipe from contact
2 of Zinc
which
is
able
to
cope
with
the
rigors
of
trenchless
installations.
200mg/m
2
of+Zinc
coating
which
is
able
to
cope
with
the
rigors
of
trenchless
installations.
200mg/m
with the soil environment thus preventing non-uniform contact with the soil solids.
ZM-U is applied to Pam Directional pipes to ensure protection from potentially
The
system
is therefore
insensitive
to minor
handlingfrom
damage
and the
+ ZM-U
is applied
to Pamrelatively
Direxional
pipes to ensure
protection
potentially
damaging
damaging conditions. ZM-U provides protection against damage to pipes being pulled
presence
ofZM-U
ground
water inside
the sleeving.
Where major
damage
the sleeving
conditions.
provides
protection
against damage
to pipes
being to
pulled
through is
rocky
through rocky conditions and performs in the most extreme conditions.
caused
however,
repairs
must
be
carried
out
before
laying.
conditions and performs in the most extreme conditions.
PAM Directional is available in diameter range DN100-700.
Application of PE sleeving
How ZM-U works:
Polyethylene
sleeving
may be obtained from Saint-Gobain PAM UK for application on
How
ZM-U
works:
2
ZM-U
is
a
fibre
cement
coating
200mg/m
of zinc.
The tough
nature of
site. Polyethylene sleeving
can applied
be fittedon
ontop
siteofand
no special
equipment
is needed
2 of zinc. The tough
ZM-U
is a coating
fibre cement
coating
applied
onspecial
top of 200mg/m
nature a
the
ZM-U
means
that
there
are
no
handling
requirements.
ZM-U
provides
other than that necessary to lift the pipes and fittings.
of
the
ZM-U
coating
means
that
there
are
no
special
handling
requirements.
total barrier between the pipe and the surrounding ground conditions eliminating any risk
ZM-U
provides
a coating
total barrier
between
the pipe robust
and the
surrounding
ground
of corrosion.
The
provides
an extremely
protection
system
and conditions
noand
further
Details
on the
size
of sleeving
required
for each pipe diameter
with
the weight
eliminating
any
risk
of
corrosion.
The
coating
provides
an
extremely
robust
protection
protection is required.
approximate
length of sleeving per standard roll can be found in the Installation
system and no further protection is required.
Guide, www.saint-gobain-pam.co.uk
TT Wrap
Zinc + Tape
Extruded PE coating
In highly aggressive soil conditions Saint-Gobain PAM UK would normally recommend
Tape Wrapping
the use of Tape Wrap (either 25% or 55mm overlap). However, Saint-Gobain PAM UK is
In highly
soils
a more robust
type
of protection
maycalled
be necessary.
also
able aggressive
to supply an
alternative
external
protective
systems
TT. The TTSaintexternal
Gobain
PAM
UK
is
able
to
supply
pipes
wrapped
with
heavy
duty
self-adhesive
tape
coating system comprises thick organic coatings. (Extruded polyethylene PE DN60-700
throughout
the
diameter
range.
The
tape
consists
of
a
combined
anti-corrosion
mastic
& sprayed polyethylene PU DN800-2000).
and pressure sensitive adhesive, laminated to a flexible PVC backing.
How TT works:
How Tape Wrap Works:
Spray PU coating
The TT external coating system uses thick organic coatings. These coatings provide a
The
tape exhibits
high resistance
toand
bacterial
attack, lowsoil.
water
vapour
transmission
complete
barrier between
the pipe
the surrounding
The
TT coating
system is
and
low for
water
as well as soils.
providing high electrical resistance.
suitable
useabsorption
in highly aggressive
Application
Application of
of Tape
TT Wrap
Tape
is factory
applied
aroundwith
the body
of the pipe.
tape
is applied around
DN60-700
pipes
are supplied
a nominally
2mmThe
thick
polyethylene
coating,and
which
along
the
pipe
until
it
covers
the
pipe
from
the
back
of
the
socket
to
a
point
is applied using a heat bonding adhesive, co-extrusion technique. DN800-2000 pipes
sufficiently
from the
spigot such coating,
that it will
interfere
with
jointing.
Each
are suppliedremoved
with a sprayed
polyurethane
900not
microns
thick.
The
TT coating
wrap
overlaps
the
preceding
one
by
approximately
25mm
or
55%,
depending
upon
the
system minimises risk of damage during transportation and installation.
degree of protection required. The tension in the tape results in a protective wrap
which
adheres
strongly
pipe body,
completely
isolating
it from
the soil.
For more
information
ontoTTthe
external
coating
please contact
Pipes
Technical
Sales
Department, Tel: 0115 930 0650/0700.
90
106
91
Section 5: Pipe Coatings
Installation and Handling
For guidance on how to install and handle pipes and fittings with any of the protection
systems in this product guide please refer to the Installation Guidelines on our
pam.co.uk
website: www.saint-gobain-pipelines.co.uk.
Cathodic Protection
Ductile iron mains which contain sections that may be buried adjacent to pipelines
with cathodic protection systems or other sources of electrical currents such as train or
tram lines may be subject to eddy currents. In these circumstances further advice
should be sought from Technical Sales Department, Tel: 0115
0115 930
9300700.
0650/0700.
The use of Cathodic protection systems for new ductile iron mains is not
recommended by Saint-Gobain PAM UK for the following reasons:
●
Other effective and maintenance free protection systems provide suitable
protection for iron pipelines, e.g. PAM Natural/Integral
Plus, polyethylene
sleeving
Blutop/Natural/Integral
Plus, polyethylene
sleeving
tape wrapping.
and
tapeand
wrapping.
●
Most types of joint used in ductile iron pipelines provide a degree of insulation
between both pipes and fittings. This insulation prevents the establishment of the
long-line corrosion currents which are a feature of welded steel pipelines.
If a cathodic protection system is applied to a ductile iron pipeline, it will be necessary
to bond across the joints to guarantee electrical continuity. This will add significantly
to the cost of installation, and takes away the advantages related to the insulating
joints.
Epoxy Coated Fittings DN60-2000
80
All ductile iron fittings in the sizes DN60-2000
are supplied with an epoxy coating
80
conforming to BS EN 14901.
Potable water fittings are coated internally and externally with blue epoxy. The blue
epoxy is approved to BS 6920.
are DN600
also approved
the Secretary
State under
Regulation
Coated products uti
are alsoby
approved
by theofSecretary
of State
under 31.4.a
of the Water31
Supply
Regulations
2000.
These are 2000.
listed as
“PAMare
Natural
Regulation
of the(Water
WaterQuality)
Supply (Water
Quality)
Regulations
These
listed
as
“PAM
Natural
Pipeline
Components”
in
the
DWI
list
of
approved
products.
Pipeline Components” in the DWI list of approved products.
Sewerage fittings are internally and externally coated with a red epoxy.
Compatibility with Pipe Systems
Epoxy coated fittings are designed to form a complete system with Saint-Gobain PAM
UK pipes. The tough epoxy is able to cope with aggressive soil conditions without the
for additional protection and PAM Epoxy
epoxy coated fittings are therefore suitable for
need the
use in conjunction with any pipe coating systems offered by Saint-Gobain PAM UK.
92
107
EPAMS™
Induct Plus™
EPAMS™
Induct Plus™
Timesaver™
Valves Plus™
EPAMS™
Induct
Timesaver™
Products
and services available from Saint-Gobain
PAM UK:
Valves Plus™
EPAMS™
Induct
Integral
and
Integral
Plus™ from Saint-Gobain
Products
and
services
available
PAM UK:
Integral and Integral Plus™
Access covers and gratings
Blutop™
Access covers and gratings
Blutop™
Integral and Integral Plus™
Ensign™
Blutop™
Integral
and
Integral
Plus™
Natural™
Ensign™
Blutop™
Ensign™
Blutop™
Access
covers
and
gratings
Classical
–
Classical
Plus™
Natural™
Ensign™
Blutop™
Access covers and gratings
Classical – Classical Plus™
Natural™ and flange adaptors
Couplings
Natural™ and flange adaptors
Couplings
PAM Estate™ Couplings and flange adapt
Large diameter water pipes
Blutop™
Ensign
EEZI-FIT™
Couplings
and flange
adaptors
PAM Estate™
Large
diameter
water
pipes
Couplings
and flange adapt
Blutop™EEZI-FIT™ Ensign EEZI-FIT™
Ensign
Couplings and flange adaptors
Ensign
EEZI-FIT™
EPAMS™
Induct
Plus™
PAM
Estate™
Large
diameter water pipes
EPAMS™
Induct
Plus™
Valves
Ensign™
Blu
PAM
Estate™
Large diameter water pipes
Valves
Ensign™
Blu
Timesaver™
Valves
Timesaver™
Couplings and flange
adaptors
Timesaver™
Valves
Valves
Blutop™
Timesaver™
Integral and
Integral
Couplings
and
flangePlus™
adaptors
Valves
Blutop™
Integral and Integral Plus™
Access covers and gratings
Cou
Access
covers
and gratings
Ensign
EEZI-FIT™
Cou
Ensign EEZI-FIT™
Natural™
Valves
Classical
– Classical Plus™
Couplings
adaptors
Natural™ and flange
Valves
Classical
Classical
Plus™
Classical
– Classical Plus™
Couplings– and
flange
adaptors
Classical – Classical Plus™
Timesaver™
Val
Timesaver™
Val
PAM
Estate™
Large diameter water pipes
Induct
Plus™
PAM
Estate™
Large diameter water pipes
Valves
Induct
Plus™
Valves
EPAMS™
Induct Plus™
Blutop™
EPAMS™
Induct Plus™
EPAMS™
Induct Plus™
Blutop™
EPAMS™
Induct Plus™
Classical – Classical Plus™
Classical – Classical Plus™
Integral
and Integral Plus™
Access
covers
and
gratings
Integral and Integral
Plus™
and Integral Plus™
Access
covers
andIntegral
gratings
Induct
Plus™
Integral
and
Integral
Couplings and flangePlus™
adaptors
Access covers and gratings
Induct Plus™
Access covers andAccess
gratings
Couplings
and flange adaptors
covers and gratings
Access covers and gratings
Natural™
Natural™
EPAMS™
Ind
Natural™
Natural™
EPAMS™
Ind
Valves
PAM
Estate™
Induct
Plus™
Access
covers and gratings
Valves
PAM
Estate™
Induct
Access Plus™
covers and gratings
PAM Estate™
Integral and Integral
Plus™
Large diameter water pipes
Estate™
Large diameter water
PAM Estate™
Integral
and Integral
Plus™
Largepipes
diameter waterPAM
pipes
PAM Estate™
Large diameter water pipes
Acc
Acc
Natural™
Visit:
Access covers
andwww.saint-gobain-pam.co.uk
gratings
Natural™
Access
covers and gratings
PAM Estate™
PAM Estate™
downpipes
systems
supplied
in BS
a black
primer
coat.
Kitemarked
to
EN 877
for gravity
innew
100 diameter,
A
range
of cast
iron push-fit
fittings
and
couplings
•pipe
Fire
hydrants
Butterfly
valves
DN50
to DN2000
Standards
and
ISOaccordance
9001 requirements.
A diversified
materials
in
with British,
European range
available
in a factory
applied
semi-gloss
black finished
coat
Classical
Plus
is asyphonic
standard
range
gutters
downpipes
sanitary
installations.
diameter,
Kitemarked
to BSofEN
877 forand
gravity
in 100
A
complete
rainwater
system,
consisting
of steel from
An
installation
accreditation
scheme,
designed to
give
wide
tolerance
fittings
to dedicated
products.
Butterfly
valves
to DN2000
for immediate
installation.
and
ISO DN50
9001
requirements.
A diversified
range
•Standards
Control
valves
available
in
a
factory
applied
semi-gloss
black
finished
coat
sanitary
installations.
syphonic
roof
outlets rainwater
and cast iron
pipework
to BSof
ENsteel
877
peace
of
mind and
confidence
to water
utilitiesto
and
A
complete
syphonic
system,
consisting
An
installation
accreditation
scheme,
designed
give
from
wide
tolerance
fittings
to
dedicated
products.
for immediate
installation.
• Control valves
BBA
certified.
syphonic
roof outlets and cast iron pipework to BS EN 877
contractors
in the
the ductile
iron
peace of mind
andknowledge
confidencethat
to water
utilities
andpipeline
CastBBA
ironcertified.
above PAM:
ground system BSI Kitemark approved to
that they have
purchased
will that
be installed
effectively
and in
products and services available from Saint-Gobain
contractors
in the
knowledge
the ductile
iron pipeline
A
syphonic
system,
consisting of steel
A comprehensive
range of valves
and designed
accessories
An
installation
accreditation
scheme,
to suitable
give
BScomplete
416
part
2, used
forrainwater
soil
and waste
refurbishment,
and
its optimum
condition.
Cast
iron
above
ground
system
BSI Kitemark
approved
to
that
they have
purchased will be installed effectively and in
products and services available from Saint-Gobain
PAM:
syphonic
roof
outlets
and
cast
iron
pipework
to
BS
EN
877
for
water
and
sewerage
applications.
All
valves
are
supplied
peace
of mind and
confidence
to water
utilitiesto
and
A
complete
rainwater
system,
consisting
of steel
A comprehensive
range
of valves
and designed
accessories
suitable
external
soilsyphonic
for
traditional
appearance.
An
installation
accreditation
scheme,
give
BS
416
part
2,stacks
used
for
soil
and
waste
refurbishment,
and
A complete
range
of
sewerage
pipeline
products
available
Other
products
and
services
available
from
Saint-Gobain
PAM:
its optimum
condition.
BBA
certified.
in
with
WRAS
requirements
where
applicable,
syphonic
roof
outlets
cast
iron
pipework
to
BSthe
EN from
877
contractors
in the
knowledge
that
theAll
ductile
forcompliance
water
and
sewerage
applications.
valvesiron
are
supplied
peace
of mind
and
confidence
to water
utilities
andpipeline
external
soil
stacks
forand
traditional
appearance.
CastA
iron
below
ground
system
BSI
Kitemark
approved
to
from
DN80
to
DN2000,
fully
compliant
with
Other
products
and
services
available
Saint-Gobain
PAM:
complete
range
of
sewerage
pipeline
products
available
Other products and services
available
from
Saint-Gobain
PAM:
BBA
certified.
and
manufactured
in
accordance
with
ISO
9001.
that
they have
purchased
will
be installed
effectively
and in
in compliance
with
WRAS
requirements
where
applicable,
contractors
in
the
knowledge
that
the
ductile
iron
pipeline
BS
437,
favoured
for
under
building
drainage,
and
unstable
requirements
of
BS
EN
598.
Cast
iron
below
ground
system
BSI
Kitemark
approved
to
fromproducts
DN80 to DN2000,
fully
compliant
with the from Saint-Gobain PAM:
Other
and
services
available
above and below ground drainage system
A
comprehensive
range
ofbe
ductile
iron
access covers
Aground
small diameter,
push
fit
water
pipe system
compatible
its
optimum
condition.
and
manufactured
in
accordance
with
ISO
9001.
conditions
due
to
its
superior
strength
performance.
that
they
have
purchased
will
installed
effectively
andand
in
BS 437,
favoured for
drainage, and unstable
requirements
ofunder
BS ENbuilding
598.
• Gate valves, resilient and metal faced DN50 to DN300
mark
approved
to BS
EN 877.
gratings.
For
high
performance
products
which
meet
the
with
plastic
pipe
made
from
ductile
iron.
It
has
the
added
above
and below
ground
drainage system
A
comprehensive
range
of
ductile
iron
access
covers
and
A
complete
range
of
sewerage
pipeline
products
available
A
small
diameter,
push
fit
water
pipe
system
compatible
its optimum condition.
ground conditions due to its superior strength performance.
• Gate
valves,valves
resilient
and
metal
faced
to DN300
Non
return
DN80
to
DN300
increasing
demands
from
traffic
to aDN50
purpose
designed
mark
approved
BS EN 877.
advantages
of
a
corrosion
resistant
exterior
coating
and ground
the
Cast
iron
above
and
below
drainage
system
soil and
waste,torainwater,
suspended, buried and
from
DN80 to
DN2000,
fully
compliant
with
thethe
gratings.
For
high
performance
products
which
meet
thepipe system c
A
small
diameter,
push
fit
water
with
plastic
pipe
made
from
ductile
iron.
It
has
added
A
complete
range
of
sewerage
pipeline
products
available
A new generation of potable water pipeline products
Cast
iron above
and
below
ground
drainage
system
diameter,
push
fitfrom
water
pipe
system
compatible
range
forvalves
low
density
applications,
Saint-Gobain
PAM
UKpipeiron.
BSI
Kitemark
approved
to BS
EN 877. A• small
rainage
providing
lifetimeburied
serviceand
for
Non
return
valves
DN80
to
DN300
innovative
Ductan
toresistant
prevent
theabove
risk
of
corrosion.
requirements
BSlining
EN
598.
Tidal
flap
DN80
to
DN600
increasing
demands
traffic
to
apipe
purpose
with
plastic
made
from
ductile
It has
advantages
of of
a
corrosion
exterior
coating
and
the
Cast
iron
and
below
ground
system
soil andapplications,
waste, rainwater,
suspended,
from
DN80
to
DN2000,
fully
compliant
with
the
A
small
diameter,
pushdesigned
fit
water
system
c
available
DN80
to of
DN800
with
a new
revolutionary
systemdrainage
Technical
Enquiries
for
Cast
iron
rainwater
and
gutter
systems
to
BS
460
BBA
A
comprehensive
range
of
ductile
iron
access
covers
and
A
new
generation
potable
water
pipeline
products
BSI Kitemark
approved
to BS
EN 877.
cial
and applications,
public buildings.
with
plastic
pipe
from
ductile
iron.
It has
the added
access
cover
products
provide
targeted
for
the
Cast
iron
above
and
below
drainage
system
A
small
diameter,
push
fit
water
pipe
system
compatible
range
for
lowmade
density
applications,
Saint-Gobain
PAM
UKkeyexterior
BSI
Kitemark
approved
torainwater,
BS EN 877.
advantages
of
asolutions
corrosion
resistant
co
rainage
providing
service
for andSaint-Gobain
Used
for
soil
and
waste,
suspended,
buried
and
innovative
Ductan
lining
toground
prevent
the
risk
of
corrosion.
requirements
of
BS
EN
598.
Tidal
flap
valves
DN80
to
DN600
with
plastic
pipe
made
from
ductile
iron.
It has
of
external
protection,
fully
compliant
with
the
Technicaland
Enquiries
for lifetime
•
Air
valves
certified.
Seven
gutter
profiles
and
circular
and
rectangular
products
services
available
from
PAM:
Access
Covers
Grating
available
DN80 and
to DN800
with
a new
revolutionary
system A
gratings.
For
high
performance
products
which
meet
the
Technical
Enquiries
for
Cast
iron
rainwater
gutter
systems
to
BS
460
BBA
comprehensive
range
of
ductile
iron
access
covers
and
BSI Kitemark
approved
BS545.
EN 877.
advantages
of
a corrosion
resistant
exterior
and
the
civil
engineering,
and
infrastructure
sectors.
Used
for soil and
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buriedrainwater,
and providing
cial and
publicCovers
buildings.
bridge
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Brochure
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acoating
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Used
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black
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• Air
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to athe
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certified.
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gutter
profiles
circular
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Firevalves
hydrants
products
and
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Access Covers
andSaint-Gobain
Grating
gratings.
For
performance
products
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bridge
drainage
applications,
providing
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service
for providing
innovative
Ductan
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prevent
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commercial
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public
buildings.
advantages
ofhigh
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and
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sectors.
A
new
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water
pipeline
products
Used
for
soil
and
rainwater,
suspended,
buried
and
Tel:+44(0)800
028
2134
bridge
drainage
applications,
lifetime
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Classical
Plus
is aawaste,
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downpipes
innovative
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lining
to
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the
risk
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ofsupplied
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EN range
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requirements
Brochure
Hotline
Access Covers
and
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Accommodating
wide
of
external
diameters
and
downpipes
systems
in
a
black
primer
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range
for
low
density
applications,
PAM UK
increasing
demands
from
traffic
to Saint-Gobain
athe
purpose
commercial
andto
public
buildings.
• Fire
hydrants
Butterfly
valves
DN50
to
DN2000
Fax:+44(0)115
932
available
DN80
DN800
with
a new
revolutionary
system
bridge
drainage
applications,
providing
lifetime
service
for
innovative
Ductan
lining
to
prevent
risk ofdesigned
corrosion.
commercial
and
public
buildings.
available
in a factory
applied
semi-gloss
black
finished
coat
nge of
cast
iron
push-fit
fittings and
Tel:
+44
(0)1664
814014
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water
pipeline
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Tel:+44(0)800
0289513
2134
Faxcouplings
+44 (0)1664
(0) 1664814014
812060
Classical
Plus
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range
of
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and
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pipe
materials
with
British,
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access
cover
products
provide
targeted
solutions
for
the
key
Tel:
+44
Accommodating
wide
range
of
external
diameters
and
range
for
low
density
applications,
Saint-Gobain
PAM
UK
[email protected]
of
protection,
fully
compliant
with the
commercial
andinstallation.
public
buildings.
• Butterfly
valves DN50 to DN2000
forexternal
immediate
ameter,
Kitemarked
to BS
EN 877 and
for
gravity
valves
Control
Fax:+44(0)115
932
9513
available
DN80
to
DN800
with
a new
revolutionary
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Fax
+44
(0)
1664
812060
available
in
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applied
semi-gloss
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