“ENERGY MANAGERS” EL ENFOQUE JAPONES DE LA EFICIENCIA ENERGETICA EN EL SECTOR INDUSTRIAL, COMERCIAL Y DE SERVICIOS” Ing. Juan Pablo Kosut – UTE-UDELAR Ing. Diego Garfinkel – SEG INGENIERIA S.A. Agosto 2009 “ENERGY MANAGERS” EL ENFOQUE JAPONES DE LA EFICIENCIA ENERGETICA EN EL SECTOR INDUSTRIAL, COMERCIAL Y DE SERVICIOS” Ing. Juan Pablo Kosut – UTE-UDELAR Ing. Diego Garfinkel – SEG INGENIERIA S.A. Agosto 2009 1- EFICIENCIA ENERGETICA Y CONSERVACION DE ENERGIA – SITUACION ACTUAL DE JAPON 2- LEY DE CONSERVACION DE ENERGIA ( ENERGY CONSERVATION LAW) 3- ENERGY MANAGERS EN JAPON 4-AUDITORIA ENERGETICA EN EMPRESAS sin OBLIGACIONES DE ENERGY MANAGEMENT 1- EFICIENCIA ENERGETICA Y CONSERVACION DE ENERGIA – SITUACION ACTUAL DE JAPON Evolución de la Matriz Energética Evolución de la intensidad Energética Elasticidad e Intensidad La elasticidad es una medida conveniente para ver la relacion entre el crecimiento de la demanda y el crecimiento de la economía Consumo energético Energy Intensity = GDP GDP Elasticity of Energy = Tasa de crecimiento de la demanda Tasa de crecimiento GDP Increasing Intensity … Elasticity > 1 Constant Intensity … Elasticity = 1 Decreasing Intensity … Elasticity < 1 Evolución del GDP y consumo por sector Consumo por rubro, sector Industrial Consumo por uso, sector Residencial Consumo por fuente y por uso Sector Residencial 800 Passenger 717 Passenger Transportation 700 Commercial Sector 600 Commercial 560 Residential Sector 558 Freight Transportation Industry Sector 450 500 Residential 400 401 Freight 270 300 200 Industry 240 512 275 249 100 100 1965 = 0 1965 1970 1975 1980 1985 1990 1995 2000 2007 Energy Consumption in Industry sector is kept almost the same level as in 1990, however Consumption in Transport and Residential & Commercial sectors increased by 25% to 30% in 2006 1973-2006Annual Growth Rate % Real GDP (2000 Primary Energy Price) Supply (a) (b) GDP Elasticity of Energy Consumption (b)÷(a) Primary Energy Supply per GDP Per-capita Primary Energy Supply TOE/million US$ (2000 Price) TOE/Person 1973 2006 1973 2.5 1.5 0.59 145 104 2.98 3.0 0.9 0.30 403 205 8.19 2.0 0.1 0.05 325 173 4.28 2.3 1.2 0.55 259 186 3.49 2.9 1.6 0.54 492 319 7.15 2.1 1.3 0.61 209 159 2.20 2.2 0.1 0.06 269 138 3.93 6.8 7.2 1.07 280 323 0.64 6.4 8.3 1.30 309 553 0.41 1.6 0.5 0.31 2,538 1,776 3.41 9.1 5.7 0.63 2,215 789 0.30 5.4 5.7 1.05 521 568 0.11 2.7 1.2 0.44 309 190 4.16 4.2 3.4 0.79 770 583 0.56 2.3 0.9 0.39 269 172 3.33 5.6 6.5 1.16 364 480 0.16 2.0 smaller in 0.68 380 countries, 279 while 1.39 1.63 DP elasticity of3.0 energy is getting many developed in other Japan USA Germany France Canada Italy UK Korea Malaysia FSU China India Total OECD Total Non-OECD EU 15 ASEAN 7 Total World 2006 4.13 7.75 4.23 4.45 8.26 3.13 3.82 4.47 2.51 3.53 1.26 0.37 4.71 0.95 3.97 0.69 countries the energy elasticity exceeds unity, except for China which has a small elasticity. China, the energy consumption per GDP used to be very high (in 1973 in particular). Therefore, China has good room for energy conservation. 2- LEY DE CONSERVACION DE ENERGIA ( ENERGY CONSERVATION LAW) Abarca medidas de: - Regulacion - Promocion - Informacion a usuarios Esquema de la Ley de Eficiencia Energética Medidas para el sector Industrial Establecimiento de obligación de hacer esfuerzos de conservación. Criterios standard de evaluación Fabricas designadas como TIPO 1 según Energy Managment System (consumo mayor 3000 kl/año) • Debe contar con Energy Managers • Debe remitir planes de mediano y largo plazo • Remitir reportes periódicos de estado de uso de la energía Fabricas designadas como TIPO 2 (consumo mayor 1500 kl/año) • Debe contar con Energy Officers • Remitir reportes periódicos de estado de uso de la energía Medidas para el sector Transporte Medidas para el sector Residencial Establecimiento de obligación de hacer esfuerzos de conservación. Criterios standard de evaluación Establecimiento de obligación de hacer esfuerzos de conservación. Criterios standard de evaluación Organizaciones de Transporte (Mas de 300 trenes, o 100 camiones o mas de 30 millones de kilos transportados/año) • Debe remitir planes de mediano y largo lazo • Remitir reportes periódicos de estado de uso de la energía Medidas para maquinaria y equipamiento Area total mayor 2000 m2 • Reportar medidas de conservación en Construcciones nuevas o reformas • Reportes periódicos de mantenimiento. Información al consumidor Establecimiento de obligaciones para empresas que importan o fabrican equipamiento Establecimiento de obligaciones de hacer esfuerzos para proveer al consumidor de la información adecuada TOP RUNNER PROGRAMM LABELING PROGRAMM Con cierta frecuencia todos los equipos deben alcanzar la performance del mejor de la categoría Compañias de electricidad, de gas y comercios de venta de equipamiento 1 Evolución de la Ley de Eficiencia Energética Año Enmienda Descripción 1979 Legislation Creación de la Ley. En ese momento resultaron designadas para el sistema 3000 empresas que consumían el 60% de la energía. Las empresas designadas tienen la obligación de contar con Energy Managers y llevar registros de uso de la energía Se establece un esquema de calificación de Energy Managers 1983 Revision 1 The Energy Conservation Center, Japan (ECCJ) es designado para llevar adelante los exámenes a los aspirantes a Energy Managers y para dictar los cursos de capacitación 1993 Revisión 2 Exigencia de garantías de implementación de proyectos de conservación Reportes - periódicos obligatorios para la empresas designadas 2 Evolución de la Ley de Eficiencia Energética Año 1998 2002 2006 2008 Enmienda Descripción Revision 3 Se extienden las industrias designadas creándose la categoría 2 Obligación de las empresas de categoría 1 a presentar planes de mediano y largo plazo Adopción del TOP RUNNER PROGRAM como forma de acentuar medidas en los Sectores comercial y residencial Revision 4 Abolición de especificación de rubro para la designación de empresas de categoría 1 Obligación de empresas de categoría 2 a presentar reportes periódicos Obligación de edificios a presentar reportes Revisión 5 Abolición de la división de calor y electricidad lo cual expande la cantidad de empresas designadas Aumento de niveles de obligación para el sector residencial y de la construccion Agregado de tres productos adicionales al TOP RUNNER PROGRAM (microondas, DVD y aparatos para cocción de arroz) Nuevas obligaciones para el sector transporte Obligaciones de difusión de información de eficiencia a comercios de venta de equipamiento Revisión 6 Aumento de medidas para el sector comercial. Cadenas de supermercados o restaurantes son considerados como una única empresa a los efectos de la designacion 3 La ENERGY CONSERVATION LAW, se aprueba en 1979 y va por el 7 mo AMENDMENT ( actualizacion). Algunos de los mas importantes: - Unificacion del consumo de Combustible y Electricidad como parametro de cuantificacion del gasto energetico. - Acumulacion de los consumos de los distintos locales o plantas de una empresa como criterio de cuantificacion del gasto energetico. Empresas designadas originalmente 19 Empresas designadas 1999 19 Empresas designadas 2002 19 Empresas designadas 2006 19 (A) Energy Managers Requeridos Empresas designada tipo 1 Required numbers of Energy Manager are as follows. According to annual energy consumption Designated Heat Management Factories Cokes producing, Electric power producing, Gas supplying and District heat supplying Designated Heat Management Factories other than above 3,000~ 100,000 kL/y 1 100,000 kL/y~ 2 3,000~20,000 kL/y 1 20,000~50,000 kL/y 2 50,000~100,000 kL/y 3 100,000 kL/y~ 4 3- ENERGY MANAGERS EN JAPON 3.1- ROL DEL ENERGY MANAGER 3.2-CRITERIOS DE EVALUACION – MANAGEMENT STANDARDS Y TARGETS 3.3 -REPORTES 3.4-CAPACITACION DE LOS ENERGY MANAGERS 3.5-INSPECCION Y PENALIDADES 3.1- ROL DEL ENERGY MANAGER ROL DEL ENERGY MANAGER Y DEL ENERGY MANAGER OFFICER Bajo la Energy Conservation Law Responsable de: 1. - Liderar los proyectos relacionados con EE&C – Mejorar y supervisar el uso de la energia – Mantenimiento de la maquinaria en lo relacionado con el uso eficiente de la energia. 2. La direccion debe respetar sus opiniones 3. Empleados deben seguir sus instrucciones 28 Trabaja en los 3 niveles de mejora de la EE&C: -Mejoras que NO REQUIEREN INVERSION. ( management, operación, contratos) -Mejoras que requieren INVERSIONES MENORES ( Sistemas de control, variadores de velocidad etc) -Mejoras que implican cambio de maquinaria o tecnologia e implican INVERSIONES IMPORTANTES. EN ESTE CASO, LA OBLIGATORIEDAD DE UNA LEY ( LA LEY DE CONSERVACION DE ENERGIA) IMPLICA UN BENEFICIO ECONOMICO PARA LA EMPRESA DEBIDO AL RETORNO ECONOMICO QUE GENERAN LAS MEDIDAS DE EE&C. Rol del Energy Manager en una FABRICA/ EDIFICIO 【Target】 Reducir intensidad de energia en 1%/ano Direccion de la EMPRESA RESPETAR PLAN Confeccionar ・Reporte periodico del Uso de Energia ・Plan de mejora de mediano y largo plazo Gobierno <Energy Conservation Asesora en Law> ・Plan de mejora de la Eficiencia Energetica de equipos y maquinaria ・Organizacion para EE&C Energy Manager REGISTRADO ・Capacitacion y guia para los empleados en el plan de mejora de la EE&C ・Asesoramiento tecnico en EE para la operacion y manteniento. Ingenieros (Management intermedio) <ACTIVIADES de EE&C> Empleados 3.2- CRITERIOS DE EVALUACION – MANAGEMENT STANDARDS Y TARGETS La LEY ( ENERGY CONSERVATION LAW) fija criterios de evaluacion con STANDARDS y TARGETS para 6 areas de operación… LOS “Evaluation Criteria” ABARCAN 6 AREAS DE ANALISIS ・ Hay que cumplir e implementar STANDARDS de: 1. Optimizacion de la Combustion 2. Optimizacion de operaciones de calentamiento, enfriamiento o transferecnia de calor 2-1 Suministro de Aire acondicionado y agua caliente. 2-2 Equipos de calentamiento, etc. 3. Recuperacion de calor 4. Optimizacion de la transformacion de Calor en Potencia, 4-1 Plantas de generacion 4-2 Plantas de Cogeneracion 5. Prevencion de perdidas de calor ( radiacion, conveccion y conduccion) 6. Optimizacion de conversion de electricidad en calor , luz o energia mecanica. . 6-1 Motores y calentamiento electrico. 6-2 Iluminacion , ascensores, equipamiento de oficina RELACION ENTRE ESTAS 6 AREAS DE ANALISIS 1 (Article of the Law) Combustion Heat generation 5 Loss by radiation, conduction, etc. Heat utilization 2 Heat transmission Heating 1. Rationalization of fuel combustion 2. Rationalization of heating, cooling and heat transmission 3. Collection and utilization of waste heat 4. Rationalization of conversion of heat into power, etc. 5. Prevention of loss by resistance, radiation, conduction, etc. 4 Heat conversion → Power → Electricity 6. Rationalization of conversion of electricity into power, heat, etc. Electricity utilization Cooling 3 Collection and utilization of waste heat 6 5 Loss by resistance, etc. Conversion of electricity into power and heat QUE SON LOS CRITERIOS DE EVLUACION ? “Evaluation Criteria” DIRECTIVAS A SEGUIR POR LOS OPERADORES EN SU .POLITICA DE EFICIENCIA ENERGETICA. EL MINISTERIO DE ECONOMIA, A TRAVES DEL EECJ, ES QUIEN LOS DEFINEY LOS ACTUALIZA. TANTO PARA INDUSTRIAS, COMO PARA EL SECTOR COMERCIAL Y DE SERVICIOS. TIENEN: • I. Standards para Racionalizacion del uso de la Energia Standards • II. Targets para racionalizacion del uso de Energia y mejoras a implementar sistematicamente- Targets 7 LOS STANDARDS INCLUYEN 4 PUNTOS: (1) Minimo sistema de Control y management • Items basicos que un equipamiento debe contar para funcionar. Ejemplo: Combustion (control de air ratio, ajuste de la presion.). (2) Medicion y Monitoreo • Items que hay que medir y monitorear• Ejemplo: Combustion (medir temperatura de gases de chimenea etc.). (3) Mantenimiento e inspeccion • Items para mantenimiento e inspeccion • Ejemplo: Combustion (periodicamente limpiar e inspeccionar la caldera). (4) Condiciones para nuevas instalaciones • Ejemplo: Combustion (Automatizar al 100% la combustion). 10 ESQUEMA DE LOS Evaluation Criteria ( EJEMPLO: Rationalization of burning fuel ) Object Management 1)1. Manage air ratio According to combustion facilities and fuel type. “Management Standard” 1. Rationalization of burning fuel 2.Lower air ratio according to appended chart1.(A) for combustion facilities. “Criterion” Measurement & Record 2) Measurement records of supplied fuel amount, exhaust gas temperature, 02%, etc. “Management Standard” Maintenance & Check Up 3) Proceed maintenance and check up of the combustion facility and sustain desirable condition. “Management Standard” 3. For multiple facilities, adjust load and manage general heat efficiency. “Management Standard” 4. Fuel management to enhance combustion efficiency. … … … … Measures for new construction of facility 4)1. Adjust fuel amount and air ratio of the combustion apparatus according to load change. 2. Adjust ventilation volume and combustion chamber pressure of the ventilator. … 6. Rationalization of converting Electricity into power, heat etc ECCJ 29 39 EJEMPLO DE Energy Management Standards (1) Management standards [Facility name] Boiler facilities 1. Management of facilities (1) For the management of the boiler facilities, the standard air ratio shall be set and the air ratio shall be controlled under the standard. (Standard air ratio: 1.2-1.3, Target air ratio: 1.15-1.25) (2) The exhaust gas temperature associated with combustion shall be controlled under the standard value. (Standard exhaust gas temperature: 200°°C, Target exhaust gas temperature: 160°°C) (3) The qualify of feedwater and boiler water shall be managed to prevent deposition of scales in the boiler. (Management value) 2. Measurement and record (1) The quality of feedwater and boiler water shall be measured regularly and the result shall be recorded. Feedwater (three times/year), boiler water (once/month) (2) The exhaust gas temperature associated with combustion, air ratio, and remaining oxygen amount in the exhaust gas shall be measured and the result shall be recorded. Exhaust gas temperature (per hour), air ratio (three times/year), remaining oxygen (twice/year) (3) The amount of usage of energy (fuel) shall be measured and recorded. (Once/day). ECCJ 40 BASADO EN ESTOS STANDARDS Y TARGETS ( OBJETIVOS) LA EMPRESA, A TRAVES DEL ENERGY MANAGER, DEBE ESTABLECER SU POLITICA DE ENERGY MANAGEMENT . PUNTOS BASICOS DE LA ENERGY MANAGEMENT POLICY INSTACION DE EQUIPAMIENTO DE ALTA EFICIENCIA en BASE a los EVALUATION CRITERIA ACCION DEL ENERGY MANAGERS O ENERGY MANAGEMENT OFFICERS. ESTABLECER E IMPLEMENTAR MANAGEMENT STANDARDS PARA CONTROL, OPERACION, MANTENIMIENTO E INSPECCION. Realizar esfuerzos sistematicos para llegar a la meta de reducir la INTENSIDAD ENERGETICA en un promedio de 1% o mas anual en el mediano plazo. 5 EJEMPLO ENERGY MANAGEMENT STANDARDS SYSTEM PARA UNA EMPRESA energy management policy para la empresa X POLITICA del Management EN ENERGY MANAGEMENT SYSTEM, "management standards del EQUIPO A" Equipment A Manual que indica los STANDARD DEL EQUIPO ESPECIFICO basado en los “Evaluation Criteria" “Formulario de Medicion y Monitoreo Medicion y control de los valores estipulados. Frecuencia de medicion o monitoreo. Formulario de mantenimiento y chequeo Frecuencia, diaria, mensual, inspecciones?? anual, “Manual de operacion del equipo Equipment B EJ de ITEMS A INCLUIRSE AL DEFINIR LA ENERGY MANAGEMENT POLICY Energy management policy 1. Articulacion con la POLITICA GENERAL DE LA EMPRESA 2. MEJORA del management system - Articulacion con el CEO, la administarcion y con la organizacion en general 3. RESPONSABILIDAD Y AUTORIZACIONES - Crear un manager reponsable final de la politica de EE&C - Reporte de mediano y largo plazo 4. Fijar META de racionalizacion del uso de energia 5. PLAN ESPECIFICO para conseguir la META. - METAS por unidad, proceso o seccion de la empresa - Educar a los empleados 6. Enterder la performance actual y hacer un seguimient Energy management committee 7. Analisis y evaluacion de las medidas implementadas 8. Revision de METAS Y PLANES 9. Listado y formularios con los: Energy management standard (operacion, medicion y monitoreo, mantenimiento y chequeos, mejora de los manuales) 3.3- EJMPLOS DE REPORTES 3.1 Mediano y largo plazo(1) Form 7 (related to Article 15) * Filed date * Processed date Mid-to-long Term Plan Attention of: Date: Address: Name We herewith submit the matters stipulated in Section 1, Article 14 of the Law Concerning the Rational Use of Energy. Designation Number of the Designated Energy Management Factory Name of the factory Address of the factory Telephone [ Businesses related to the factory ECCJ 15 - - ] PLAN: Mediano y largo plazo I. Term of the plan Fiscal year II. fiscal year Details of the plan and expected effects on the rational use of energy Process III. to Details of the plan Expected effects of the rational use of energy Comparison with the plan of the previous year Process Withdrawn plan Reason Process Additional plan Reason ECCJ 30 REPORTE PERIODICO Form No. 9 (related to Article 17) *Date received *Date processed Periodical Report To: Year Month Day Address: Name: Signed/stamped This report is created according to Clause 1, Article 15 of Law concerning the Rational Use of Energy (including application of Clause 1, Article 18 of the same law) as follows: Registered Number of Energy Management Designated Factory Registered Number of Designated Emission Factory Name of factory Address of factory Phone:( FAX:( - - - - ) ) Business type of factory Responsible document creator Registered license number of Qualified Energy Manager or number of Workshop Certificate of the responsible document creator ECCJ 31 Table 1: Quantity of energy use and quantity of energy sold or by-product (Fiscal year) Quantity of use Type of energy REPORTE PERIDICO(2) Quantity of energy sold or by-product Unit Quantity not contributing to own Quantity of energy sold Quantity Crude oil (excluding condensate) kl Condensate included in crude oil(NGL) kl Gasoline kl Naphtha kl Kerosene kl Diesel oil kl Fuel oil A kl Fuel oils B/C kl Asphalt t City gas Other fuels ( Quantity Calorie GJ production Quantity Calorie GJ 1000m3 ) Industrial steam GJ Non-industrial gas GJ Hot water GJ Cool water GJ Sub-total Ordinary electric power Calorie GJ GJ Daytime purchased power 1000kWh supplier Nighttime purchased power 1000kWh 1000kWh Others Purchased power other than the above Private power generation 1000kWh 1000kWh/ Sub-total GJ Total GJ Crude oil equivalent kl (a) (b) (c) Comparison vs. previous fiscal year (%) ECCJ 32 Table 2: Brief summary of facilities related to rational use of energy and major facilities consuming energy and situations of REPORTE PERIODICO(3) operation including new installation, remodeling or dismantling Name of facilities Outline of facilities Operational status New installation, remodeling or dismantling Table 3: Production quantity and others (Fiscal year) Values closely related to energy consumption such as production quantity, gross floor space or others ( ) Comparison vs. previous fiscal year (%) (d) ECCJ 33 REPORTE PERIODICO(4) Table 4: Unit energy consumption (Fiscal year) Unit energy consumption = Comparison vs. previous fiscal year (%) Quantity of energy used (crude oil equivalent kl) ) Values closely related to energy consumption such as production quantity, gross floor space or others (d) Table 5: Status of change in unit energy consumption for past five years (Fiscal year) (Fiscal year) (Fiscal year) (Fiscal year) Change in average unit energy (Fiscalconsumption year)for past five years Unit energy consumption Comparison vs. previous fiscal year (%) Table 6: Reasons for (A) a case where unit energy consumption for past five years was not improved by 1% or more or (B) a case where unit energy consumption for past five years was not improved from the previous fiscal year Reasons for (A) above Reasons for (B) above ECCJ Table 7: Status of observing the standards for judgment related to rational use of energy REPORTE PERIODICO(5) Target items Status of establishing Status of observing Status of observing (facilities) management standards measurement/record maintenance /inspection taken before new installation Rationalization of Status of establishing management fuel combustion standards for air ratio and others (Combustion □ Already established facility) □ Being established ( □ Regularly done □ Regularly done □ Done □ Done as needed □ Done as needed □ Not done %) □ To be established Status of implementing Status of measures Status of implementing Status of measures measurement/record in maintenance/ inspection stated in taken before installation management standards management standards of combustion facilities □ Not done □ Not done □ Not applicable Status of implementing Status of implementing Status of measures Rationalization of Status of establishing management heating, cooling standards for heating equipment and measurement/record in maintenance/ inspection stated in taken before installation and heat transfer others management standards management standards for heating equipment (Heat □ Already established □ Regularly done □ Regularly done and others consumption □ Being established ( □ Done as needed □ Done as needed □ Done facility) □ To be established □ Not done □ Not done □ Not done Status of establishing management Status of implementing Status of implementing Status of measures standards for air adjustment facility measurement/record in maintenance/ inspection stated in taken before installation and hot water supply facility management standards management standards of air adjustment facility □ Already established □ Regularly done □ Regularly done and others %) □ Not applicable □ Done as needed □ Done as needed □ Done □ To be established □ Being established ( □ Not done □ Not done □ Not done e □ Not applicable Status of establishing management Status of implementing Status of implementing Status of measures recovery and standards for waste heat recovery measurement/record in maintenance/ inspection stated in taken before installation use facility management standards management standards of waste heat recovery □ Regularly done □ Regularly done facility □ Done as needed □ Done as needed □ Done □ Not done □ Not done □ Not done Waste heat (Waste heat □ Already established recovery facility) □ Being established ( □ To be established %) %) ECCJ 35 REPORTE PERIODICO(6) Table 9: Quantity of carbon dioxide emission arising from use of energy Report year: (Fiscal year) 1. Quantity of carbon dioxide emission arising from use of energy Quantity of carbon dioxide emission arising from use of energy t-CO2 2. Quantity of carbon dioxide emission arising from use of fuel at a factory where a power generation station for electric power supply business or a heat supply equipment for heat supply business is installed Quantity of carbon dioxide emission arising from use of energy t-CO2 3. Content of a calculation method or coefficients different from the calculation method or coefficients provided in the order based on the Law concerning Promotion of Global Warming Measures 4. Existence/non-existence of request for notice and provision of information related to protection of rights and benefits Whether or not report item 1 or 2 above 1. Yes corresponds to request for notice in compliance with Clause 1, Article 21-3 of the Existence/non-existence of information 1. Yes provision in compliance with Clause 1, 2. No Article 21-8 of the Law concerning Law concerning Promotion of Global Warming Promotion of Global Warming Measures Measures (Circle a corresponding item) 2. No (Circle a corresponding item) ECCJ 36 3.4-CAPACITACION DE LOS ENERGY MANAGERS CAPACITACION DE LOS ENERGY MANAGERS ENERGY MANAGER: -Gente mas joven y con poca experiencia : EXAMEN mas teorico -Gente valiosa con experiencia mas practica: CURSO y EXAMEN mas practico 11 CAPACITACION DE LOS ENERGY MANAGERS ENERGY MANAGER OFFICER: - Gente mas joven y con poca experiencia : CURSOS sin EXAMEN - Gente valiosa con experiencia mas practica: CURSOS sin EXAMEN CURSOS DE ACTUALIZACION 11 ESQUEMA DE CURSOS PARA E.M Y E.M.Of 1st Class Designated Energy Management Factory (A) Qualified person for Energy Management Examination of qualified person for Energy Management Establishment Enforcement Qualification Course of Qualified Person for Energy Management 2nd Class Designated Energy Management Factory (B) Qualified Person for Energy Management Officer Qualification Course of Qualified Person for Energy Management Officer Training course for knowledge and skill improvement of energy management officers 1979 1979 1998 1998 FY1979 FY1979 FY1999 FY2002 Stipulation about the designated examination body Article 8-2, 2 in the Energy Conservation Law Article 2 in the Regulation for the Examination and the Grant for a Energy Manager License Time schedule for implementation Once a year (1st Saturday in August) Once a year (mid December) More than once every 1st and 2nd half fiscal year (in September through November) At least once a year (in February through March) Article 29 in the Ordinance (at least once a year) Article 5 in the Office Manual (once a year) Article 13 in the Ordinance (once a year in principle) Article 3 in the Ordinance (once every 1st and 2nd half fiscal year) Article 4 in the Ordinance (at least once a fiscal year) 10 locations 1 day 6 locations 7 days 10 locations 1 day 10 locations 1 day Examination Lectures (6 days) Examination (1 day) Lectures (Practices) Lectures (Practices) 10,000 examinees 3,000 trainees 5,500 trainees 1,000 trainees 20 - 30 % 70 - 80 % Venue and time period for implementation Actual circumstances Implementation form Round number of participants (FY2003) Pass rate of examination Application fee ¥ 18,600 ¥ 70,000 (New application) ¥ 50,000 (Re-application for failed subjects) Article 10-2, 1 and 2 in the Energy Conservation Law (the case where Article 12-3, 1 is applied correspondingly is included) Persons who have completed the course ¥ 17,100 Persons who have completed the course ¥ 17,100 ALTERNATIVA 1 DE CAPACITACION PARA SER ENERGY MANAGER Examen Candidato sin calificacion para el examen Temas de examen [ Temas comunes] Examen de 1 dia Tasa de aprobacion: 20~30% 1. Situacion y politica energetica 2. Temas basicos relacionados con energia 3. Energy Management : lineamientos y Tecnologia 4. Energy Conservation Law [ Opcion CALOR] ! Ano de experiencia de trabajo (antes o despues de la prueba) 1. Basico de Transferencia de calor 2. Combustibles y Combustion 3. Maquinas termicas y su management [ Opcion ELECTRICIDAD] Licencia para Energy Management 1. Conceptos basicos de electricidad 2. Maquinas electricas e instrumentos 3. Aplicaciones con energia electrica (passing all subjects in successive 3 years) (A) (A) ALTERNATIVA 2 DE CAPACITACION PARA SER ENERGY MANAGER Postulante 3 anos de experiencia laboral Curso de 6 dias teoricoNo practical training 1 dia examen Tasa de aprobacion: 70~80% Licencia para Energy Management EJEMPLO DE TEMAS DE CAPACITACION PARA ENERGY MANAGER EN CALOR O EN ELECTRICIDAD Class Completion examination subjects Compendium of heat management and laws Lecture subjects 1 Compendium of heat management 3 2 Laws and orders concerning rationalization of energy use 3 1 Fundamentals of thermodynamics Fundamentals of heat and fluid flows Fuels and combustion Heat utilization facilities and their management Credits 10 2 Fundamentals of fluidics 4 3 Fundamentals of Heat transfer engineering 4 1 Combustion and combustion control 4 2 Combustion calculation 4 1 Measurement and control 5 2 Boiler, steam transport・storage, steam motor・internal combustion engine, gas turbine 4 3 Heat exchanger・heat recovery, freezing・airconditioning 3 4 Industrial furnace, thermal facilities materials 3 5 Distillation・evaporation・condensation、drying、dry distillation・gasification 3 Total 50 or more Note: 40 minutes for one credit 49 Class Completion examination subjects Compendium of electric management and laws Fundamentals of electricity (Plant power distribution) 2 Electric facilities and equipment (Electric equipment) (Electromotive power application) (Electric heating) Electric power application (Electrochemistry) (Lighting) (Air conditioning) Lecture subjects 1 Compendium of electric management 2 Laws and orders concerning rationalization of energy use 1 Electric and electronic theories 3 2 Automatic control and information processing 2 3 Electrical measurement 2 1 Plant power distribution plan 2 2 Operation of plant power distribution 4 3 2 3 Energy conservation of plant power distribution 1 Electric equipment in general 2 2 Rotating and stationary machines 2 3 Energy conservation of electric equipment 2 1 Electromotive power application in general 2 2 Electromotive power application facilities 4 3Energy conservation of electromotive power application 2 1 Theory and facilities of electric heating 2 2 Energy conservation of electric heating 2 1 Theory and facilities of electrochemistry 2 2 Energy conservation of electrochemistry 2 1 Theory and facilities of lighting 2 2 Energy conservation of lighting 2 1 Theory and facilities of air conditioning 2 2 Energy conservation of air conditioning 2 Total Note: 40 minutes for one credit Credits 50 or more 50 (A) SITUACION DE EMPLEO EN LA INDUSTRIA DE LOS ENERGY MANAGERS 10 Heat manager Electric manager 7.9 7.8 8 7.2 6.3 6 5.1 4.8 4.2 4 2 3.9 4.0 4.0 3.3 3.1 1.8 1.5 3.4 3.5 1.8 1.7 0 53 (A) EDAD DE LOS ENERGY MANAGERS Examination(%) Qualification Course (%) 6.0% 5.0% 4.0% 3.0% Examination The average age: 36.4 years old 2.0% Number of applicant:10,865 qualification 1.0% The average age: 38.6 years old Number of applicant :3,023 0.0% Age CANTIDAD de Energy Management en EMPRESAS Numero de plantas Classification (a Marzo 2008) Type 1 Designated Energy Management EMPRESA Approx. 7640 Type 2 Designated Energy Management EMPRESA Approx. 6480 Total Approx. 14120 24 3.5 -INSPECCIONES Y PENALIDADES PENALIDADES E INSPECCIONES • Se piden los REPORTES y se realizan INSPECCIONES DE LAS INTALACIONES • Hay sanciones economicas previstas, aunque es raro que se Llegue a ese punto. - Ejemplo1: JPY1 million si no tiene Energy Managers. - Example 2: JPY0.5 million si no se envian los reportes ES MAS COMUN PUBLICAR QUE LA EMPRESA NO CUMPLE CON LA LEY COMO FORMA DE PRESION 22 INSPECCIONES Y ACCIONES LEGALES Se completan formularios, y se califica en una escala de 100 puntos, con menos de 60: SE INVESTIGA Inspeccion en EMPRESAS - PROCEDIMIENTO DE INSPECCION > Determinar la fecha de inspeccion > Preparar el documento de inspeccion preliminar (se obliga a autoevaluarse, basandose en Si la evaluacion da menos de 60 puntos "Evaluation Criteria") > Basado en estos datos preliminares Verifica la situacion de cada maquinaria de la planta. > De la evaluacion de cada maquinase saca la Evaluacion de toda la planta( escala de100 puntos * Criterios para acciones legales > 80 puntos o mas y las causas de la baja de la intensidad no determinada: DOCUMENTO ESCRITO > Mas de 60 puntos menos 80: DOCUMENTO REPORTES ESCRITO INVESTIGACION En terreno Si no cumple con los Evaluation Criteria Instructivo escrito De plan de racionalizacion Si no sigue el el instructivo Y > Menos de 60 puntos: INVESTIGACION EN TERRENO Publicacion/Penalidades Overview Table Management classification (process, etc.) Designation number: Entry example Facility & equipment Type Air conditioners Absorption-type refrigeration units Lighting Capacity & number of units Refer to individual forms, 18 units Refer to individual forms, 4 units Energy consumption Fuel & heat GJ Electricity kl MWh Total kl 1,476 372 1,256 * 7.4 4 47,558 1,227 111 28 1,255 * 7.4 3 3,528 889 * 5,115 469 5,584 11,287 1,289 118 1,407 2,844 * 5.3 0.0 0.0 0.0 0.0 0.0 20.2 0.7 20.9 16.9 1 2,111 0 2,111 889 0 0 0 0 0 3,400 118 3,518 2,844 6 774 1,290 325 1,099 * 6.5 4 3,024 762 * 3,931 110 4,041 4.5 0.0 0.0 0.0 0.0 0.0 27.9 0.7 28.5 1 15,601 437 16,038 762 0 0 0 0 0 4,705 110 4,815 Subtotal Others Total Freezer & refrigeration units Refer to individual Air conditioners forms, 16 units Lighting 81,837 0 81,837 Subtotal Others Total Heat treatment furnace Dry kilns Air compressors 29,994 0 29,994 Air conditioners 29,994 Steam boilers Cogeneration systems Lighting Utility corporate organization (outside processes) 774 0 774 85,227 2,199 480 121 2,320 13.8 7 36,192 934 154 254 39 64 973 64 5.8 0.4 8 9 21,425 553 Lighting 142,844 Subtotal Others Total Power receiving and converting facilities 0 142,844 3,686 0 3,686 Refer to individual forms, 3 units 97,984 2,528 480 kW, 2 units 26,124 674 Refer to individual forms * kl 884 B wing corporate organization Manufacturing Department Individual form number 34,279 A wing corporate organization 10 kW, 4 units Refer to individual forms, 11 units Energy consumption ratio (%) 925 233 786 * 4.7 4 3,024 762 * 1,219 33 1,252 4.5 0.0 0.0 0.0 29.1 0.2 29.3 1 4,837 131 4,968 762 0 0 0 4,905 33 4,938 187 47 2,575 * 15.3 2 58 15 689 * 4.1 10 885 223 223 * 1.3 1 369 93 93 * 0.6 5 0 0 0 124,108 3,202 1,499 378 3,580 Subtotal Others 0 0 75 19 19 124,108 3,202 1,574 397 3,599 Total 378,783 9,773 27,052 6,817 16,590 Subtotal Total Others 0 0 1,112 280 280 Grand total (gross) 378,783 9,773 28,164 7,097 16,870 (Reference) Overall manufacturing plant energy consumption*3 8,261 Note 1: Place an asterisk (*) in the column on the right of the energy consumption for estimated figures. Note 2: Crude oil conversion value is 0.25 kl for 10 GJ. Note 3: Enter the crude oil conversion (kl) under I-1-d in the main block of the Preliminary Survey. 0.0 0.0 0.0 0.0 21.2 0.1 21.3 98.3 1.7 100.0 Individual Form Individual Management designation Energy consumption (kl) Facility or facility group name Number 2 Entry example Steam boiler (amount of steam generated: 5 tons/hour x 3 units, utility supplied gas) number: Energy consumption ratio (%) 2,575 Form 15.3 Reference number of control standard 1. Evaluation on observance of evaluation criteria (1) Control management or standard No. Description (name of item in control standard) 1 (1) a Air ratio 1 (1) b Standard air ratio Setup status 1 (1) c Load adjustment, efficiency, etc. 2-1 (1) c 2-1 (1) j Pressure of steam for preheating of water Pressure and amount of generated steam 3 (1) a 3 (1) b Waste gas temperature Standard waste gas temperature 3 (1) c Recovered drain water quality, etc. 6-1 (1) a Termination of operation when not required 6-1 (1) c Optimization of flow rate and pressure 6-1 (1) f Rated current & voltage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Observance Inspector verification status Remarks △ × ○ ○ ○ ○ ○ ○ ○ ○ ○ (2) Measurements and records Description No. (name of control standard, measured and recorded items, Setup status implementation frequency, etc.) 1 (2) Fuel amount, exhaust gas temperature, residual oxygen (O2) [once daily & annually] 2-1 (2) Pressure and amount of generated steam (once daily) 3 (2) Waste gas temperature, recovered drain water analysis, etc. (once daily) 5-1 (2) Measurement of furnace wall temperature (twice annually) 6-1 (2) Voltage & current (once annually) ○ ○ △ ○ ○ Observance Inspector verification status Remarks ○ ○ △ ○ ○ (3) Maintenance and inspection Description No. (name of control standard, maintenance and inspection items, Setup status implementation frequency, etc.) 1 (3) Combustion equipment (once annually) 2-1 (3) Removal of dust and scale buildup (once annually) 3 (3) Inspection and cleaning of heating surface (once annually) 5-1 (3) a Maintenance of thermal insulation (once annually) 5-1 (3) b Maintenance and inspection of steam trap (once monthly) 6-1 (3) a Daily inspection of pumps (once daily and annually) 6-1 (3) b Inspection of leaks from pipes, etc. (once daily and annually) ○ ○ △ ○ ○ ○ ○ Observance Inspector verification status Remarks ○ ○ △ ○ ○ ○ ○ (4) Provisions implemented for new installations Descriptions No. (provisions implemented for new installations during previous fiscal Setup status year) Observance Inspector verification status Remarks ― ― Total 2. Evaluation on principal items of evaluation criteria (columns used by investigating organ) Item No. Number of items Evaluation score subtotal from relevant evaluation criteria Full mark Weighted evaluation score full Weighted mark score 1 2-1 2-2 3 4-1 4-2 5-1 5-2 6-1 6-2 Total Note 1: The “No.” indicated in this table refers to numbers of items cited in the “Evaluation Criteria for Business Operators Relating to Rationalization of Energy Consumption at Manufacturing Plants and Business Locations". Entries must be made using single byte alphanumeric characters. Note 2: Names of items that simply indicate descriptions of relevant evaluation criteria must be entered in columns for descriptions. Note 3: Figures for energy consumption and energy consumption ratio must match with those indicated on the Overview Table. 31 Overall Evaluation Score Calculation Table (example) Business location name: Item of evaluation criteria 1 Combustion of fuel Facility or facility group name or individual form number Evaluation scores (A) 2 20 20 15.3% 2 20 12 20 12 15.3% 15.3% 12 12 15.3% 0 16 0 20 0.0% 15.3% 16 20 15.3% 0 0 0.0% Subtotal 2-1 Energy consumption ratio (C) Full marks (B) Heating, cooling and heat transmission Subtotal 2-2 Air conditioning & hot water supply Subtotal 3 Use of waste heat Subtotal 2 4-1 Exclusive use for electric power generation Subtotal 4-2 Cogeneration Subtotal 5-1 Loss of heat Management designation number: Weighted evaluation scores (D) AxC 306.6 0.0 0.0 0.0 0.0 0.0 0.0 306.6 184.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 184.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 245.3 0.0 0.0 0.0 0.0 0.0 245.3 0.0 Weighted full marks (E) 0.0 0.0 0.0 0.0 0 0 0.0% 0.0 12 12 15.3% 184.0 2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Subtotal 12 12 15.3% 184.0 5-2 0.0 Loss of electric power 0.0 Subtotal 0 0 0.0% 0.0 6-1 2 25 28 15.3% 383.3 Electromotive 0.0 power applications 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Subtotal 25 28 15.3% 383.3 6-2 0.0 Lighting & elevators 0.0 0.0 Subtotal 0 0 0.0% 0.0 Total 85 92 1303.1 Remarks: Figures taken from individual forms, prepared for each individual facility, must be entered in columns (A) through (E). Overall evaluation BxC 306.6 0.0 0.0 0.0 0.0 0.0 0.0 306.6 184.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 184.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 306.6 0.0 0.0 0.0 0.0 0.0 306.6 0.0 (D/E) x 100 100.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100.0 100.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 80.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 80.0 #DIV/0! 0.0 #DIV/0! 0.0 0.0 0.0 0.0 184.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 184.0 0.0 0.0 0.0 429.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 429.2 0.0 0.0 0.0 0.0 1410.4 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100.0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 100.0 #DIV/0! #DIV/0! #DIV/0! 89.2 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 89.2 #DIV/0! #DIV/0! #DIV/0! #DIV/0! 92.3 32 EVOLUCION DE LAS INSPECCIONES SI TIENE MENOS DE 50: INVESTIGACION EN TERRENO, ENTRE 50 Y 80 Fiscal Year of investigation Industry Number of establishments investigated 2001 Steel, pulp/paper, non-ferrous metal 650 2002 fabric , publication/printing, chemical, gas 785 2003 petroleum and coal, ceramic/soil and stone, heat supply 428 2004 Plastic, general machinery, electric machinery, information and communication devices, electronic parts and devices 802 2005 13 industries including retail service of various commodities, lease and management of immovables, communication, broadcasting, etc. 546 2006 14 industries including agriculture, water service, information, Internet, image and audio, warehousing, transportation, and wholesale, etc. 542 2007 18 industries including production of wood products, furniture, metal products, and precision machinery, general works, railway, retail of food and drinks, etc. Total 562 4315 Result of investigation (number of establishments by points) Less than 50 points 50 points or more and less than 80 points 80 points or higher 10 88 552 1.5% 13.5% 84.9% 6 59 720 0.8% 7.5% 91.7% 2 28 398 0.5% 6.5% 93.0% 6 59 737 0.7% 7.4% 91.9% 0 21 525 0.0% 3.8% 96.2% 5 26 511 0.9% 4.8% 94.3% 18 48 496 3.2% 8.5% 88.3% 47 329 3939 1.1% 7.6% 91.3% 4. AUDITORIA ENERGETICA EN EMPRESAS MEDIANAS( sin OBLIGACIONES DE ENERGY MANAGEMENT) PARA EL RESTO DE LAS EMPRESAS: 1 DAY ENERGY AUDIT 1. Para la de menos de 3,000 kL/y (Converted in Crude Oil ) 2. La empresa debe pedir y llenar una aplicacion para tener el servicio. 3. La empresa debe llenar una encuesta preliminar con datos de consumos, equipamientos etc. 4. One-day ENERGY AUDIT hecha por 2 expertos en energia termica y en energia electrica5. Analisis y elaboracion del reporte 6. Auditoria energetica es sin costo ( subsidiada por el gobierno) 7. Se hace para todo el pais. 8. Se hace un analisis estadistico con la informacion de las empresas 9. No hay obligacion de implementar 10. Encuestas posteriores indican que se implementa el 30% de lo sugerido 11. Los especialistas son del ECCJ ( ENERGY CONSERVATION CENTER DE JAPON 12. Es valido para edificios tambien PROCEDIMIENTO PARA LA 1 DAY ENERGY AUDIT Factory Energy Conservation Center, Japan (ECCJ) Formulario de aplicacion para la ENERGY AUDIT ・Distribucion de Aceptacion de la aplicacion Folletos y Form. de aplicacion Formulario Encuesta preliminar Sin COSTO NOTIFICACION implementacion de la energy audit Procedimiento para implementacion Audit ・Cronograma, etc. ・Visita Inspeccion de documentacion ・Encuesta en terreno 2 especialistas ・Opinion de los Especialistas sobre la inspeccion PROCEDIMIENTO PARA LA 1 DAY ENERGY AUDIT Se estudian los siguientes items 1. Management y contratos de energia - Energy management system - Analisis del sistema de medicion y monitoreo - Analisis de la politica de mantenimiento - Analisis del uso de las fuentes de energia - Analisis del uso de la energia para las principales lineas de productos - Management relacionado con conservacion del medio ambiente 2. Aire acondicionado y refrigeracion - Analisis del management de operacion - Medidas de conservacion de energia - Operacion de compresores - Operacion de equipos auxiliares, aislaciones etc ITEMS CHEQUEADOS EN LA ENERGY AUDIT 3. Bombas-Ventiladores-Compresores - Operacion de bombas y ventiladores- Operacion del sistema neumatico ( aire comprimido) 4.Caldera-Horno industrial, ciruito de vapor, intercambiadores, perdidas de calor y de agua. - Operacion / eficiencia - Aislacion / Control de temperatura de los gases de salida - Operacion del ciruito de vapor – Perdidas de vapor/ Aislacion Optimizacion del sistema de canerias de vapor Control de la cantidad de vapor generado - Recuperacion de condensado- Operacion de intercambiadores de calor - Reduccion de perdidas de vapor y agua ITEMS CHEQUEADOS EN LA ENERGY AUDIT 5. Subestacion, motores, iluminacion, equipos de calentamiento electrico -Transformadores - Subestaciones -Motores: dimensionamiento / operacion / management - Operacion del sistema de iluminacion - Operacion de equipos electricos de calentamiento 6. Mejora de procesos - Mejoras en la operacion – Auditoria de la linea de produccion del proceso - Mejora de eficiencias – Procesos continuos/Tiempos muertos ITEMS CHEQUEADOS EN LA ENERGY AUDIT 7. Demanda electrica, contrato de energia electrica Generacion, cogeneracion, nuevas energias etc. - Modulacion de la carga de energia - Control de demanda, etc. - Plan para introducir co-generacion, etc. Nuevas energias, etc.